WO2022142069A1 - Assembly having anti-thermal runaway function and battery module - Google Patents

Assembly having anti-thermal runaway function and battery module Download PDF

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Publication number
WO2022142069A1
WO2022142069A1 PCT/CN2021/093838 CN2021093838W WO2022142069A1 WO 2022142069 A1 WO2022142069 A1 WO 2022142069A1 CN 2021093838 W CN2021093838 W CN 2021093838W WO 2022142069 A1 WO2022142069 A1 WO 2022142069A1
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WIPO (PCT)
Prior art keywords
protective wall
board
thermal runaway
assembly
battery
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PCT/CN2021/093838
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French (fr)
Chinese (zh)
Inventor
王佳
杨秋立
马姜浩
张鹏
Original Assignee
江苏正力新能电池技术有限公司
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Publication of WO2022142069A1 publication Critical patent/WO2022142069A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/30Arrangements for facilitating escape of gases
    • H01M50/342Non-re-sealable arrangements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/30Arrangements for facilitating escape of gases
    • H01M50/383Flame arresting or ignition-preventing means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the application belongs to the technical field of battery production and manufacture, and specifically relates to a thermal runaway-proof component and a battery module.
  • lithium-ion battery has the advantages of high energy density and power density, high operating voltage, light weight, small volume, long cycle life, good safety, and environmental protection. It is widely used in portable electrical appliances, power tools, large It has broad application prospects in energy storage and electric transportation power supply.
  • thermal runaway protection As the launch of the new national standard for power batteries in 2020, more and more battery manufacturers have begun to take thermal runaway protection as the focus of power battery safety considerations.
  • thermal runaway most of the considerations are the thermal insulation between cells and modules.
  • the thermal protection of the upper cover of the battery pack little consideration is given to the protection of high-temperature conductive substances rushing out of the explosion-proof valve.
  • One of the purposes of the present application is to provide a thermal runaway-proof component in view of the deficiencies of the prior art, which can form a fire wall channel, isolate high and low voltage devices in the module, high-temperature substances and flames, and reduce the battery core in the module. Probability of thermal diffusion.
  • An assembly for preventing thermal runaway comprising a fireproof board; a wire harness board arranged below the fireproof board; wherein the fireproof board is provided with a number of weak parts, the wire harness board is provided with a number of through holes, the Both the weak part and the through hole correspond to the explosion-proof valve of the battery, the weak part is provided with a first protective wall, the through hole is provided with a second protective wall, the weak part is broken under set conditions, the The first protective wall and the second protective wall form a fire escape.
  • the thickness of the weak portion is smaller than that of other parts of the fireproof board, the weak portion is ruptured under a set pressure, and the thickness difference between the weak portion and the fireproof board is less than 10 mm.
  • the first protective wall is arranged on the lower surface of the fireproof board, the first protective wall is arranged around the weak part, the second protective wall is arranged on the upper surface of the wiring harness board, the The second protective wall is arranged around the through hole, the first protective wall and the second protective wall are fixedly connected, and the fixed connection method includes at least one of the following: socket connection, clip connection and bonding.
  • the first protective wall extends downward
  • the second protective wall extends upward
  • a tubular space is formed between the first protective wall and the second protective wall.
  • the outer contour of the first protective wall and the outer contour of the through hole are both larger than the outer contour of the explosion-proof valve.
  • the contour of the first protective wall is smaller than that of the second protective wall, and the first protective wall is sleeved into the second protective wall.
  • the weak parts and several of the through holes are arranged in sequence along the length direction.
  • the second purpose of the present application is to provide a battery module, which includes a plurality of batteries, an explosion-proof valve is provided, and a bus bar is installed between two adjacent batteries, and the bus bar is connected to the poles of the batteries.
  • column end plate and side plate, enclosing a frame for accommodating a plurality of the batteries; as in the above-mentioned thermal runaway prevention component, the wiring harness board is provided with a mounting groove matched with the busbar, and the wiring harness board is The edges are provided with baffles for limiting the busbars.
  • the battery module further includes a collection board, the bus bar is electrically connected to the collection board, and the collection board is an integrated or split structure.
  • a heat insulating pad is provided between the large surfaces of two adjacent batteries.
  • the present application includes a fireproof board; a wire harness board is arranged below the fireproof board; wherein, the fireproof board is provided with a number of weak parts, and the wire harness board is provided with a number of through holes, so Both the weak portion and the through hole correspond to the explosion-proof valve of the battery, the weak portion is provided with a first protective wall, and the through hole is provided with a second protective wall, the weak portion is broken under set conditions, so the The first protective wall and the second protective wall form a fire passage.
  • the battery is thermally out of control, a large amount of metal powder, electrolyte and other high-temperature substances are sprayed out and scattered on the surface of the module.
  • the plastic upper cover of the module is easily melted through, resulting in high-voltage circuits.
  • the first protective wall and the second protective wall Form a fire passage to ensure that high-temperature substances or flames will not splash on the components on the wiring harness board, and prevent short-circuit arcing and flame erosion, resulting in thermal runaway of other cells.
  • the first protective wall and the second protective wall Using high-temperature refractory fireproof material, the high-temperature jet flame cannot be melted through, which not only protects the parts on the wiring harness board, reduces the probability of exposure of the parts, but can also pass the protective wall to the high-temperature flame sprayed from the explosion-proof valve and conduct electricity.
  • the material is channeled to the outside of the battery module, and the fireproof board is made of a thin plate made of fireproof stone, which can prevent high-temperature substances from melting through the fireproof board.
  • the application can form a fire wall channel, so that the high-temperature eruption flame and material when the battery core is thermally out of control can conduct heat from the channel to the inside of the box, isolate the high and low voltage devices in the module, high-temperature materials and flames, and reduce the heat of the battery core in the module. probability of spreading.
  • FIG. 1 is a schematic structural diagram of Embodiment 1 of the present application.
  • FIG. 2 is a schematic structural diagram of the first embodiment of the present application after being decomposed.
  • FIG. 3 is an exploded side view of the first embodiment of the present application.
  • FIG. 4 is an exploded bottom view of the first embodiment of the present application.
  • FIG. 5 is a schematic cross-sectional view of the fireproof board according to the first embodiment of the present application.
  • FIG. 6 is a schematic structural diagram of Embodiment 4 of the present application.
  • FIG. 7 is a schematic cross-sectional view of the fourth embodiment of the present application.
  • FIG. 8 is an exploded schematic diagram of Embodiment 5 of the present application.
  • FIG. 9 is a schematic diagram of several batteries according to Embodiment 6 of the present application.
  • FIG. 10 is an exploded schematic diagram of several batteries according to Embodiment 6 of the present application.
  • the terms “installation”, “connection”, “connection”, “fixation” and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, Or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two components.
  • installation e.g., it may be a fixed connection or a detachable connection, Or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two components.
  • An assembly for preventing thermal runaway comprising a fireproof board 1; a wire harness board 2, arranged below the fireproof board 1; wherein, the fireproof board 1 is provided with a number of weak parts 11, and the wire harness board 2 is provided with a number of through holes 20, weak Both the portion 11 and the through hole 20 correspond to the explosion-proof valve 31 of the battery 3.
  • the weak portion 11 is provided with a first protective wall 111, and the through hole 20 is provided with a second protective wall 201.
  • the protective wall 111 and the second protective wall 201 form a fire escape.
  • a number of weak parts 11 are provided, and a number of through holes 20 are provided in the wiring harness board 2, and the weak parts 11 and the through holes 20 are in one-to-one correspondence with the explosion-proof valves 31 of the battery 3, so that the internal pressure of the battery can be reduced before the battery is abnormal or thermally out of control.
  • the weak part 11 ruptures, causing the internal pressure of the battery to decrease sharply.
  • the metal powder, electrolyte and other high-temperature substances of the explosion-proof valve will also impact the weak part 11.
  • the weak part 11 absorbs part of the impact energy, and the fireproof plate 1 The other parts of the wire harness will not be damaged by impact.
  • first protective wall 111 and the second protective wall 201 form a fire passage to ensure that high-temperature substances or flames will not splash to the components on the wiring harness board 2, preventing short-circuit arcing and flames The corrosion of other cells will cause thermal runaway of other cells.
  • the first protective wall 111 and the second protective wall 201 are made of high-temperature fire-resistant fire-resistant materials, and the high-temperature jet flame cannot be melted and penetrated, which not only protects the zeroes on the wiring harness board 2
  • the function of the components reduces the probability of exposure of the components, and can also guide the high-temperature flame and conductive substances ejected from the explosion-proof valve 31 to the outside of the battery module through the protective wall.
  • the high temperature material melts through the fireproof board 1, and even if the weak part 11 is broken, it can block the flame and the parts on the wiring harness board 2, so that the flame spreads around, and spreads out in a basin shape when it contacts the fireproof board 1, that is, in the A layer of high temperature barrier is formed between the flame and the parts on the harness board 2, which prevents the internal parts from being eroded by high temperature, reduces the influence of flame and high temperature substances on the battery module, and helps to improve the safety of the battery module.
  • the thickness of the weak portion 11 is smaller than that of other parts of the fireproof board 1 , and the weak portion 11 is ruptured under a set pressure.
  • the thickness of the weak part 11 can be made smaller than the thickness of other parts of the fireproof board 1, so that the weak part 11 is ruptured under the set pressure, and the pressure relief and The effect of releasing high temperature flame and high temperature material, when the material of the weak part 11 is different from the material of the fire board 1, the tensile strength of the weak part 11 is smaller than the tensile strength of other parts of the outer fire board It can be broken under constant pressure.
  • the thickness difference between the weak portion 11 and the fireproof board 1 is less than 10 mm.
  • the thickness difference between the weak part 11 and the fireproof board 1 is limited to prevent the thickness difference between the two from being too large, so that the weak part 11 cannot be broken under the set pressure or the impact of high-temperature substances, and at the same time, the fireproof board 1 is prevented from being too thick, This leads to an increase in the production cost of the battery.
  • the first protective wall 111 is disposed on the lower surface of the fireproof board 2 , the first protective wall 111 is disposed around the weak portion 11 , and the second protective wall 201 is disposed on the line On the upper surface of the bundle plate 2 , the second protective wall 201 is arranged around the through hole 20 .
  • the first protective wall 111 is disposed around the weak portion 11, and the second protective wall 201 is disposed around the through hole 20.
  • the first protective wall 111 and the second protective wall 201 can withstand high temperature, so that the The function of enclosing the periphery of the flame limits the flame in the protective wall and prevents the flame from overflowing from the fire escape to other parts of the harness board 2 .
  • the first protective wall 111 and the second protective wall 201 are fixedly connected, and the fixed connection method is socket connection, and the contour of the first protective wall 111 is smaller than that of the second protective wall 201 , the first protective wall 111 is sleeved into the second protective wall 201 .
  • the contour of the first protective wall 111 is smaller than the contour of the second protective wall 201 , so that the first protective wall 111 can be inserted into the second protective wall 201 so that the second protective wall 201 can surround the first protective wall.
  • the circumference of 111 is equivalent to increasing the overall thickness of the protective wall, but the present application is not limited to this.
  • the wall 111 only needs to be sleeved with the first protective wall 111 and the second protective wall 201.
  • at least one of the first protective wall 111 and the second protective wall 201 is provided with a buckle portion and/or a clip portion.
  • weak parts 11 are provided on the fireproof board 1, and several through holes 20 are provided on the wiring harness board 2, and the weak parts 11 and the through holes 20 are in one-to-one correspondence with the explosion-proof valves 31 of the battery 3, which can prevent the battery from abnormal or thermal runaway before it occurs.
  • the weak part 11 ruptures, so that the internal pressure of the battery decreases sharply.
  • the metal powder, electrolyte and other high-temperature substances of the explosion-proof valve will also impact the weak part 11, and the weak part 11 absorbs part of the impact energy, The other parts of the fireproof board 1 will not be damaged by impact.
  • first protective wall 111 and the second protective wall 201 form a fireproof channel to ensure that high-temperature substances or flames will not splash to the components on the wiring harness board 2 and prevent short circuits. Arc drawing and flame erosion cause thermal runaway of other cells.
  • the first protective wall 111 and the second protective wall 201 are made of high-temperature fire-resistant fire-resistant materials, and the high-temperature jet flame cannot be melted and penetrated, which not only protects the wiring harness
  • the function of the parts on the board 2 reduces the probability of exposure of the parts, and can also guide the high-temperature flame and conductive substances ejected from the explosion-proof valve 31 to the outside of the battery module through the protective wall.
  • the fire board 1 is made of fireproof stone material.
  • the thin plate can prevent high-temperature substances from melting through the fireproof board 1. Even after the weak part 11 is broken, it can block the flame and the parts on the wiring harness board 2, so that the flame spreads around, and when it contacts the fireproof board 1, it is scattered in a basin shape Open, that is, a layer of high temperature barrier is formed between the flame and the parts on the harness board 2 to prevent the internal parts from being corroded by high temperature, reduce the impact of flame and high temperature substances on the battery module, and help improve the safety of the battery module. sex.
  • first protective wall 111 and the second protective wall 201 are fixedly connected, and the fixed connection method is snap connection, the first protective wall 111 extends downward, and the second protective wall 201 upwards. Extending, a tubular space is formed between the first protective wall 111 and the second protective wall 201 , and the outer contour of the first protective wall 111 and the outer contour of the through hole 20 are both larger than the outer contour of the explosion-proof valve 31 .
  • the first protective wall 111 and the second protective wall 201 are fixedly connected by clipping, and at least one of the first protective wall 111 and the second protective wall 201 is provided with a buckle portion and/or a clip portion , but this application is not limited to this, the first protective wall 111 and the second protective wall 201 can also be sleeved first, and then the corresponding positions of the first protective wall 111 and the second protective wall 201 are clamped, which is helpful for Improve the stability and sealing of the protective wall, thereby improving the safety of the battery; wherein, the first protective wall 111 extends downward, and the second protective wall 201 extends upward, which can reduce the difference between the first protective wall 111 and the second protective wall 201.
  • the distance between the two can reduce the gap between the two, the first protective wall 111 and the second protective wall 201 can withstand high temperature, play the role of surrounding the flame, confine the flame in the protective wall, and prevent the flame from overflowing from the fire channel to the Other parts of the harness board 2; specifically, the outer contour of the first protective wall 111 and the outer contour of the through hole 20 are usually groove-shaped or circular thin walls, which are larger than the outer contour of the explosion-proof valve 31, which can make the explosion-proof valve 31 smooth. Open to avoid blocking the explosion-proof valve 31 .
  • Embodiment 1 The difference from Embodiment 1 is that in this embodiment, the first protective wall 111 and the second protective wall 201 are fixedly connected, and the fixed connection method is bonding, and the plurality of weak parts 11 and the plurality of through holes 20 are all along the length direction.
  • the Xs are arranged in order.
  • first protective wall 111 and the second protective wall 201 are fixedly connected by bonding, that is, glue is applied to the connecting surface of the first protective wall 111 and the second protective wall 201, but this application does not use
  • first protective wall 111 and the second protective wall 201 can also be sleeved first, and then the corresponding positions of the first protective wall 111 and the second protective wall 201 can be bonded, which helps to improve the stability of the protective wall.
  • a battery module includes a plurality of batteries 3, an explosion-proof valve 31 is provided, a bus bar 4 is installed between two adjacent batteries 3, and the bus bar 4 is connected to the pole 32 of the battery 3; the end plate 5 and the side
  • the board 6 encloses a frame for accommodating several batteries 3; as in the thermal runaway prevention component of the first embodiment, the wiring harness board 2 is provided with a mounting groove 21 which is matched with the bus bar 4, and the edge of the wiring harness board 2 is provided with a The baffle plate 22 for limiting the bus bar 4 .
  • the bus bar 4 is connected to the pole 32 of the battery 3, so that the batteries 3 can be connected to each other to form a circuit to realize series or parallel connection, and the wiring harness board 2 is provided with a mounting slot 21.
  • the busbar 4 is installed in the installation groove 21, and the surface of the busbar 4 is provided with a bent portion. Specifically, the middle of the busbar 4 is provided with a bent portion, which cooperates with the mounting groove 21 to limit the position of the busbar 4 on the harness board 2.
  • the baffle plate 22 is provided on the edge of the wire harness board 2, which can also limit the position of the bus bar 4, and reduce the probability of the bus bar 4 being displaced or shaken.
  • the battery 3 includes a casing, a top cover and an electric core.
  • the top cover is provided with an explosion-proof valve 31 and a pole 32.
  • the battery 3 has two poles 32, which are a first pole and a second pole, both of which are arranged on the two poles.
  • the first pole may be a positive pole or a negative pole, and correspondingly, the second pole may be a negative pole or a positive pole.
  • the first pole is used as a positive pole
  • the second pole is used as a negative pole.
  • the battery cell includes a positive pole piece, a separator and a negative pole piece, which can be stacked and wound in sequence, and the positive pole piece includes a positive pole.
  • the current collector, and the positive electrode active material coated on the surface of the positive electrode current collector, the negative electrode sheet includes the negative electrode current collector, and the negative electrode active material coated on the surface of the negative electrode current collector.
  • the first tab is connected to the positive electrode current collector
  • the second tab is connected to the negative electrode current collector
  • the edge of the positive electrode current collector may have a blank area not covered by the positive active material
  • the first tab can be directly formed by cutting the blank area .
  • the second tab can be directly cut through the blank area of the negative electrode current collector.
  • the first tab and the second tab can also be fixed to the blank area of the positive electrode sheet and the negative electrode sheet respectively by welding.
  • a battery module includes a plurality of batteries 3, an explosion-proof valve 31 is provided, a bus bar 4 is installed between two adjacent batteries 3, and the bus bar 4 is connected to the pole 32 of the battery 3; the end plate 5 and the side
  • the board 6 encloses a frame for accommodating a number of batteries 3; as in the thermal runaway prevention component of the second embodiment, the wiring harness board 2 is provided with a mounting groove 21 matched with the bus bar 4, and the edge of the wiring harness board 2 is provided with The baffle plate 22 for limiting the bus bar 4 .
  • the battery module further includes a collection board 7
  • the bus bar 4 is electrically connected to the collection board 7
  • the collection board 7 is of an integrated or split structure.
  • the collection board 7 can collect the voltage and temperature information on the bus bar 4 and feed it back to the battery management system.
  • the collection board 7 has a split structure and is a flexible circuit board.
  • the board 7 can be combined by multiple pieces, which can be adapted to different battery arrangements and the structure of the bus bar 4, which helps to improve the applicability of the collection board 7, and can also be pasted to the wiring harness board 2 by single-sided adhesive.
  • a battery module includes a plurality of batteries 3, an explosion-proof valve 31 is provided, a bus bar 4 is installed between two adjacent batteries 3, and the bus bar 4 is connected to the pole 32 of the battery 3; the end plate 5 and the side
  • the board 6 encloses a frame for accommodating several batteries 3; as in the thermal runaway prevention component of the third embodiment, the wiring harness board 2 is provided with a mounting slot 21 that is matched with the bus bar 4, and the edge of the wiring harness board 2 is provided with The baffle plate 22 for limiting the bus bar 4 .
  • the thermal insulation pad 8 is a silicone thermal insulation pad, which is arranged between the large surfaces of the battery cells and has materials with extremely low thermal conductivity, such as aerogel, super cotton, etc., which can reduce the passage of a large amount of heat from the thermally runaway battery.
  • the outer casing directly enters the adjacent battery 3, preventing the heat transfer between the outer casing and the external components, so as to delay the transfer rate when the module is thermally runaway.

Abstract

An assembly having an anti-thermal runaway function and a battery module. The assembly having an anti-thermal runaway function comprises: a fireproof plate (1); and a harness plate (2), which is disposed below the fireproof plate (1). Several thin and weak parts (11) are disposed on the fireproof plate (1), and several through holes (20) are disposed on the harness plate (2). The thin and weak parts (11) and the through holes (20) all correspond to explosion-proof valves (31) of a battery (3). A first guard wall (111) is disposed in the thin and weak parts (11), and a second guard wall (201) is disposed in the through holes (20). The thin and weak parts (11) are broken under a specified condition, and the first guard wall (111) and the second guard wall (201) form a fireproof channel. The described assembly can form a fireproof wall channel, isolate high and low voltage components in a module from a high-temperature substance and a flame, and reduce the probability of thermal diffusion by a battery cell in the module.

Description

一种防热失控的组件及电池模组A thermal runaway-proof component and battery module
本申请要求于2020年12月31日提交中国专利局、申请号为202023313171.X、发明名称为“一种防热失控的组件及电池模组”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed on December 31, 2020 with the application number 202023313171.X and the invention titled "A thermal runaway-proof component and battery module", the entire contents of which are approved by Reference is incorporated in this application.
技术领域technical field
本申请属于电池生产制造的技术领域,具体涉及一种防热失控的组件及电池模组。The application belongs to the technical field of battery production and manufacture, and specifically relates to a thermal runaway-proof component and a battery module.
背景技术Background technique
如今,各国都在大力发展绿色、高效二次电池。锂离子电池作为一种新型二次电池,具有能量密度和功率密度大、工作电压高、重量轻、体积小、循环寿命长、安全性好、绿色环保等优点,在便携式电器、电动工具、大型贮能、电动交通动力电源等方面具有广阔的应用前景。随着动力电池2020年新国标的推出,越来越多电池厂家开始将热失控防护作为动力电池安全考量的重点,但在目前热失控中,大多考虑方向为电芯及模组间的隔热以及电池包上盖的热防护,很少考虑到从防爆阀中冲出的高温导电物质的防护。Nowadays, all countries are vigorously developing green and high-efficiency secondary batteries. As a new type of secondary battery, lithium-ion battery has the advantages of high energy density and power density, high operating voltage, light weight, small volume, long cycle life, good safety, and environmental protection. It is widely used in portable electrical appliances, power tools, large It has broad application prospects in energy storage and electric transportation power supply. With the launch of the new national standard for power batteries in 2020, more and more battery manufacturers have begun to take thermal runaway protection as the focus of power battery safety considerations. However, in the current thermal runaway, most of the considerations are the thermal insulation between cells and modules. As well as the thermal protection of the upper cover of the battery pack, little consideration is given to the protection of high-temperature conductive substances rushing out of the explosion-proof valve.
在电池发生热失控时,大量的金属粉末、电解液及其他高温物质被喷发出来后散落至模组的表面,这种情况下,模组的塑料上盖很容易被融穿从而导致高压电路暴露在箱体环境中,被导电物质连通后很容易产生拉弧短路现象,造成二次热失控,最终导致无法阻挡的热蔓延发生。When the battery is thermally out of control, a large amount of metal powder, electrolyte and other high-temperature substances are sprayed out and scattered on the surface of the module. In this case, the plastic upper cover of the module is easily melted through, resulting in the exposure of the high-voltage circuit. In the box environment, it is easy to produce arc short circuit after being connected by conductive substances, resulting in secondary thermal runaway, which eventually leads to unstoppable thermal spread.
发明内容SUMMARY OF THE INVENTION
本申请的目的之一在于:针对现有技术的不足,提供一种防热失控的组件,能够形成防火壁通道,隔绝模组内的高低压器件与高温物质及火焰,降低模组内电芯热扩散的概率。One of the purposes of the present application is to provide a thermal runaway-proof component in view of the deficiencies of the prior art, which can form a fire wall channel, isolate high and low voltage devices in the module, high-temperature substances and flames, and reduce the battery core in the module. Probability of thermal diffusion.
为了实现上述目的,本申请采用如下技术方案:In order to achieve the above object, the application adopts the following technical solutions:
一种防热失控的组件,包括防火板;线束板,设置在所述防火板的下 方;其中,所述防火板设置有若干个薄弱部,所述线束板设置有若干个通孔,所述薄弱部和所述通孔均与电池的防爆阀对应,所述薄弱部设置有第一防护壁,所述通孔设置有第二防护壁,所述薄弱部在设定条件下破裂,所述第一防护壁和所述第二防护壁形成防火通道。An assembly for preventing thermal runaway, comprising a fireproof board; a wire harness board arranged below the fireproof board; wherein the fireproof board is provided with a number of weak parts, the wire harness board is provided with a number of through holes, the Both the weak part and the through hole correspond to the explosion-proof valve of the battery, the weak part is provided with a first protective wall, the through hole is provided with a second protective wall, the weak part is broken under set conditions, the The first protective wall and the second protective wall form a fire escape.
优选的,所述薄弱部的厚度小于所述防火板的其它部分的厚度,在设定压力下,所述薄弱部破裂,所述薄弱部和所述防火板之间厚度差小于10mm。Preferably, the thickness of the weak portion is smaller than that of other parts of the fireproof board, the weak portion is ruptured under a set pressure, and the thickness difference between the weak portion and the fireproof board is less than 10 mm.
优选的,所述第一防护壁设置在所述防火板的下表面,所述第一防护壁围绕所述薄弱部设置,所述第二防护壁设置在所述线束板的上表面,所述第二防护壁围绕所述通孔设置,所述第一防护壁和所述第二防护壁之间固定连接,固定连接方式包括以下至少之一:套接、卡接和粘接。Preferably, the first protective wall is arranged on the lower surface of the fireproof board, the first protective wall is arranged around the weak part, the second protective wall is arranged on the upper surface of the wiring harness board, the The second protective wall is arranged around the through hole, the first protective wall and the second protective wall are fixedly connected, and the fixed connection method includes at least one of the following: socket connection, clip connection and bonding.
优选的,所述第一防护壁向下延伸,所述第二防护壁向上延伸,所述第一防护壁和第二防护壁之间形成管状空间。Preferably, the first protective wall extends downward, the second protective wall extends upward, and a tubular space is formed between the first protective wall and the second protective wall.
优选的,所述第一防护壁的外轮廓和所述通孔的外轮廓均大于所述防爆阀的外轮廓。Preferably, the outer contour of the first protective wall and the outer contour of the through hole are both larger than the outer contour of the explosion-proof valve.
优选的,所述第一防护壁的轮廓小于所述第二防护壁的轮廓,所述第一防护壁套入所述第二防护壁。Preferably, the contour of the first protective wall is smaller than that of the second protective wall, and the first protective wall is sleeved into the second protective wall.
优选的,若干个所述薄弱部和若干个所述通孔均沿长度方向依次排列。Preferably, several of the weak parts and several of the through holes are arranged in sequence along the length direction.
本申请的目的之二在于提供一种电池模组,包括若干个电池,设置有防爆阀,相邻的两个所述电池之间安装有汇流排,所述汇流排连接于所述电池的极柱;端板和侧板,围成用于容置若干个所述电池的框架;如上述的防热失控的组件,线束板设置有与所述汇流排配合的安装槽,所述线束板的边缘设置有用于对所述汇流排限位的挡板。The second purpose of the present application is to provide a battery module, which includes a plurality of batteries, an explosion-proof valve is provided, and a bus bar is installed between two adjacent batteries, and the bus bar is connected to the poles of the batteries. column; end plate and side plate, enclosing a frame for accommodating a plurality of the batteries; as in the above-mentioned thermal runaway prevention component, the wiring harness board is provided with a mounting groove matched with the busbar, and the wiring harness board is The edges are provided with baffles for limiting the busbars.
优选的,所述电池模组还包括采集板,所述汇流排与所述采集板电连接,所述采集板为一体式或分体式结构。Preferably, the battery module further includes a collection board, the bus bar is electrically connected to the collection board, and the collection board is an integrated or split structure.
优选的,若干个电池沿长度方向依次排列,相邻的两个所述电池的大面之间设置有隔热垫。Preferably, several batteries are arranged in sequence along the length direction, and a heat insulating pad is provided between the large surfaces of two adjacent batteries.
本申请的有益效果在于,本申请包括防火板;线束板,设置在所述防火板的下方;其中,所述防火板设置有若干个薄弱部,所述线束板设置有 若干个通孔,所述薄弱部和所述通孔均与电池的防爆阀对应,所述薄弱部设置有第一防护壁,所述通孔设置有第二防护壁,所述薄弱部在设定条件下破裂,所述第一防护壁和所述第二防护壁形成防火通道。由于在电池发生热失控时,大量的金属粉末、电解液及其他高温物质被喷发出来后散落至模组的表面,这种情况下,模组的塑料上盖很容易被融穿从而导致高压电路暴露在箱体环境中,被导电物质连通后很容易产生拉弧短路现象,造成二次热失控,最终导致无法阻挡的热蔓延发生,因此,在防火板设置若干个薄弱部,线束板设置若干个通孔,且薄弱部和通孔均与电池的防爆阀一一对应,能够在电池发生异常或热失控前,电池内部压力较大时,薄弱部发生破裂,使得电池内部压力急剧减少,同时,防爆阀的金属粉末、电解液及其他高温物质也会冲击薄弱部,薄弱部吸收部分冲击能量,而防火板的其他部分则不会受冲击破坏,此外,第一防护壁和第二防护壁形成防火通道,确保高温物质或火焰不会飞溅至线束板上的零部件,防止短路拉弧及火焰的侵蚀,造成其他电芯发生热失控的情况,其中,第一防护壁和第二防护壁采用高温耐火的防火材质,高温喷射的火焰无法融穿,不仅起到保护线束板上零部件的作用,降低零部件发生暴露的概率,还能通过防护壁将防爆阀喷出的高温火焰及导电物质疏导到电池模组外部,防火板采用防火石材质制成的薄板,可防止高温物质融穿防火板,即使薄弱部被冲破后,也能阻隔火焰和线束板上零部件,使火焰向四周扩散后,在接触到防火板时呈盆状分散开,即在火焰与线束板上零部件之间形成一层放高温的屏障,防止内部零件被高温侵蚀,降低火焰及高温物质对电池模组的影响,有助于提高电池模组的安全性。本申请能够形成防火壁通道,使电芯热失控时的高温喷发火焰及物质从通道中导热到箱体内部,隔绝模组内的高低压器件与高温物质及火焰,降低模组内电芯热扩散的概率。The beneficial effect of the present application is that the present application includes a fireproof board; a wire harness board is arranged below the fireproof board; wherein, the fireproof board is provided with a number of weak parts, and the wire harness board is provided with a number of through holes, so Both the weak portion and the through hole correspond to the explosion-proof valve of the battery, the weak portion is provided with a first protective wall, and the through hole is provided with a second protective wall, the weak portion is broken under set conditions, so the The first protective wall and the second protective wall form a fire passage. When the battery is thermally out of control, a large amount of metal powder, electrolyte and other high-temperature substances are sprayed out and scattered on the surface of the module. In this case, the plastic upper cover of the module is easily melted through, resulting in high-voltage circuits. When exposed to the box environment, it is easy to produce arc short circuit after being connected by conductive substances, resulting in secondary thermal runaway, which eventually leads to unstoppable heat spread. There are through holes, and the weak parts and through holes are in one-to-one correspondence with the explosion-proof valve of the battery. Before the abnormality or thermal runaway of the battery occurs, when the internal pressure of the battery is large, the weak part will rupture, so that the internal pressure of the battery is sharply reduced, and at the same time , the metal powder, electrolyte and other high-temperature substances of the explosion-proof valve will also impact the weak part, and the weak part absorbs part of the impact energy, while the other parts of the fireproof board will not be damaged by the impact. In addition, the first protective wall and the second protective wall Form a fire passage to ensure that high-temperature substances or flames will not splash on the components on the wiring harness board, and prevent short-circuit arcing and flame erosion, resulting in thermal runaway of other cells. Among them, the first protective wall and the second protective wall Using high-temperature refractory fireproof material, the high-temperature jet flame cannot be melted through, which not only protects the parts on the wiring harness board, reduces the probability of exposure of the parts, but can also pass the protective wall to the high-temperature flame sprayed from the explosion-proof valve and conduct electricity. The material is channeled to the outside of the battery module, and the fireproof board is made of a thin plate made of fireproof stone, which can prevent high-temperature substances from melting through the fireproof board. After diffusion, it spreads out in a basin shape when it comes into contact with the fire board, that is, a layer of high temperature barrier is formed between the flame and the parts on the wiring harness board to prevent the internal parts from being eroded by high temperature and reduce the impact of flame and high temperature substances on the battery module. impact, which helps to improve the safety of battery modules. The application can form a fire wall channel, so that the high-temperature eruption flame and material when the battery core is thermally out of control can conduct heat from the channel to the inside of the box, isolate the high and low voltage devices in the module, high-temperature materials and flames, and reduce the heat of the battery core in the module. probability of spreading.
附图说明Description of drawings
下面将参考附图来描述本申请示例性实施方式的特征、优点和技术效果。The features, advantages and technical effects of the exemplary embodiments of the present application will be described below with reference to the accompanying drawings.
图1为本申请中实施方式一的结构示意图。FIG. 1 is a schematic structural diagram of Embodiment 1 of the present application.
图2为本申请中实施方式一分解后的结构示意图。FIG. 2 is a schematic structural diagram of the first embodiment of the present application after being decomposed.
图3为本申请中实施方式一分解后的侧视图。FIG. 3 is an exploded side view of the first embodiment of the present application.
图4为本申请中实施方式一分解后的仰视图。FIG. 4 is an exploded bottom view of the first embodiment of the present application.
图5为本申请中实施方式一的防火板的剖面示意图。FIG. 5 is a schematic cross-sectional view of the fireproof board according to the first embodiment of the present application.
图6为本申请中实施方式四的结构示意图。FIG. 6 is a schematic structural diagram of Embodiment 4 of the present application.
图7为本申请中实施方式四的剖面示意图。FIG. 7 is a schematic cross-sectional view of the fourth embodiment of the present application.
图8为本申请中实施方式五的分解示意图。FIG. 8 is an exploded schematic diagram of Embodiment 5 of the present application.
图9为本申请中实施方式六的若干个电池的示意图。FIG. 9 is a schematic diagram of several batteries according to Embodiment 6 of the present application.
图10为本申请中实施方式六的若干个电池的分解示意图。FIG. 10 is an exploded schematic diagram of several batteries according to Embodiment 6 of the present application.
其中,附图标记说明如下:Among them, the reference numerals are described as follows:
1-防火板;11-薄弱部;111-第一防护壁;1-fireproof board; 11-weak part; 111-first protective wall;
2-线束板;20-通孔;21-安装槽;22-挡板;201-第二防护壁;2-Wire harness board; 20-Through hole; 21-Installation slot; 22-Baffle plate; 201-Second protective wall;
3-电池;31-防爆阀;32-极柱;3-battery; 31-explosion-proof valve; 32-pole;
4-汇流排;4- busbar;
5-端板;5-end plate;
6-侧板;6-side plate;
7-采集板;7- collection board;
8-隔热垫;8-Insulation pad;
X-长度方向。X-Length direction.
具体实施方式Detailed ways
如在说明书及权利要求当中使用了某些词汇来指称特定组件。本领域技术人员应可理解,硬件制造商可能会用不同名词来称呼同一个组件。本说明书及权利要求并不以名称的差异来作为区分组件的方式,而是以组件在功能上的差异来作为区分的准则。如在通篇说明书及权利要求当中所提及的“包含”为一开放式用语,故应解释成“包含但不限定于”。“大致”是指在可接受的误差范围内,本领域技术人员能够在一定误差范围内解决 技术问题,基本达到技术效果。As used in the specification and claims, certain terms are used to refer to particular components. It should be understood by those skilled in the art that hardware manufacturers may refer to the same component by different nouns. The description and claims do not use the difference in name as a way to distinguish components, but use the difference in function of the components as a criterion for distinguishing. As mentioned in the entire specification and claims, "comprising" is an open-ended term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range, and basically achieve technical effects.
此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。Furthermore, the terms "first," "second," etc. are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the application, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, Or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
以下结合附图1-10对本申请作进一步详细说明,但不作为对本申请的限定。The present application will be further described in detail below with reference to the accompanying drawings 1-10, but it is not intended to limit the present application.
实施方式一 Embodiment 1
一种防热失控的组件,包括防火板1;线束板2,设置在防火板1的下方;其中,防火板1设置有若干个薄弱部11,线束板2设置有若干个通孔20,薄弱部11和通孔20均与电池3的防爆阀31对应,薄弱部11设置有第一防护壁111,通孔20设置有第二防护壁201,薄弱部11在设定条件下破裂,第一防护壁111和第二防护壁201形成防火通道。An assembly for preventing thermal runaway, comprising a fireproof board 1; a wire harness board 2, arranged below the fireproof board 1; wherein, the fireproof board 1 is provided with a number of weak parts 11, and the wire harness board 2 is provided with a number of through holes 20, weak Both the portion 11 and the through hole 20 correspond to the explosion-proof valve 31 of the battery 3. The weak portion 11 is provided with a first protective wall 111, and the through hole 20 is provided with a second protective wall 201. The protective wall 111 and the second protective wall 201 form a fire escape.
由于在电池发生热失控时,大量的金属粉末、电解液及其他高温物质被喷发出来后散落至模组的表面,这种情况下,模组的塑料上盖很容易被融穿从而导致高压电路暴露在箱体环境中,被导电物质连通后很容易产生拉弧短路现象,造成二次热失控,最终导致无法阻挡的热蔓延发生,因此,参见图1至图5所示,在防火板1设置若干个薄弱部11,线束板2设置若干个通孔20,且薄弱部11和通孔20均与电池3的防爆阀31一一对应,能够在电池发生异常或热失控前,电池内部压力较大时,薄弱部11发生破裂,使得电池内部压力急剧减少,同时,防爆阀的金属粉末、电解液及其他高温物质也会冲击薄弱部11,薄弱部11吸收部分冲击能量,而防火板1的其他部分则不会受冲击破坏,此外,第一防护壁111和第二防护壁201形成防火通道,确保高温物质或火焰不会飞溅至线束板2上的零部件,防止短路拉弧及火焰的侵蚀,造成其他电芯发生热失控的情况,其中,第一 防护壁111和第二防护壁201采用高温耐火的防火材质,高温喷射的火焰无法融穿,不仅起到保护线束板2上零部件的作用,降低零部件发生暴露的概率,还能通过防护壁将防爆阀31喷出的高温火焰及导电物质疏导到电池模组外部,防火板1采用防火石材质制成的薄板,可防止高温物质融穿防火板1,即使薄弱部11被冲破后,也能阻隔火焰和线束板2上零部件,使火焰向四周扩散后,在接触到防火板1时呈盆状分散开,即在火焰与线束板2上零部件之间形成一层放高温的屏障,防止内部零件被高温侵蚀,降低火焰及高温物质对电池模组的影响,有助于提高电池模组的安全性。When the battery is thermally out of control, a large amount of metal powder, electrolyte and other high-temperature substances are sprayed out and scattered on the surface of the module. In this case, the plastic upper cover of the module is easily melted through, resulting in high-voltage circuits. When exposed to the box environment, it is easy to cause arcing and short circuit after being connected by conductive substances, resulting in secondary thermal runaway, which eventually leads to unstoppable heat spread. Therefore, see Figures 1 to 5. A number of weak parts 11 are provided, and a number of through holes 20 are provided in the wiring harness board 2, and the weak parts 11 and the through holes 20 are in one-to-one correspondence with the explosion-proof valves 31 of the battery 3, so that the internal pressure of the battery can be reduced before the battery is abnormal or thermally out of control. When it is larger, the weak part 11 ruptures, causing the internal pressure of the battery to decrease sharply. At the same time, the metal powder, electrolyte and other high-temperature substances of the explosion-proof valve will also impact the weak part 11. The weak part 11 absorbs part of the impact energy, and the fireproof plate 1 The other parts of the wire harness will not be damaged by impact. In addition, the first protective wall 111 and the second protective wall 201 form a fire passage to ensure that high-temperature substances or flames will not splash to the components on the wiring harness board 2, preventing short-circuit arcing and flames The corrosion of other cells will cause thermal runaway of other cells. The first protective wall 111 and the second protective wall 201 are made of high-temperature fire-resistant fire-resistant materials, and the high-temperature jet flame cannot be melted and penetrated, which not only protects the zeroes on the wiring harness board 2 The function of the components reduces the probability of exposure of the components, and can also guide the high-temperature flame and conductive substances ejected from the explosion-proof valve 31 to the outside of the battery module through the protective wall. The high temperature material melts through the fireproof board 1, and even if the weak part 11 is broken, it can block the flame and the parts on the wiring harness board 2, so that the flame spreads around, and spreads out in a basin shape when it contacts the fireproof board 1, that is, in the A layer of high temperature barrier is formed between the flame and the parts on the harness board 2, which prevents the internal parts from being eroded by high temperature, reduces the influence of flame and high temperature substances on the battery module, and helps to improve the safety of the battery module.
在根据本申请的防热失控的组件中,参见图5所示,薄弱部11的厚度小于防火板1的其它部分的厚度,在设定压力下,薄弱部11破裂。具体的,当薄弱部11的材质与防火板1的材质相同时,可将薄弱部11的厚度小于防火板1的其它部分的厚度,使得薄弱部11在设定压力下破裂,达到泄压和释放高温火焰及高温物质的作用,当薄弱部11的材质与防火板1的材质不相同时,薄弱部11的抗拉强度小于外防火板1其它部分的抗拉强度,满足薄弱部11在设定压力下破裂即可。In the thermal runaway prevention assembly according to the present application, as shown in FIG. 5 , the thickness of the weak portion 11 is smaller than that of other parts of the fireproof board 1 , and the weak portion 11 is ruptured under a set pressure. Specifically, when the material of the weak part 11 is the same as the material of the fireproof board 1, the thickness of the weak part 11 can be made smaller than the thickness of other parts of the fireproof board 1, so that the weak part 11 is ruptured under the set pressure, and the pressure relief and The effect of releasing high temperature flame and high temperature material, when the material of the weak part 11 is different from the material of the fire board 1, the tensile strength of the weak part 11 is smaller than the tensile strength of other parts of the outer fire board It can be broken under constant pressure.
在根据本申请的防热失控的组件中,薄弱部11和防火板1之间厚度差小于10mm。限定薄弱部11和防火板1之间厚度差,防止两者之间厚度差过大,导致薄弱部11无法在设定压力或高温物质冲击下破裂的情况,同时,防止防火板1过厚,导致电池的生产成本上升。In the thermal runaway prevention assembly according to the present application, the thickness difference between the weak portion 11 and the fireproof board 1 is less than 10 mm. The thickness difference between the weak part 11 and the fireproof board 1 is limited to prevent the thickness difference between the two from being too large, so that the weak part 11 cannot be broken under the set pressure or the impact of high-temperature substances, and at the same time, the fireproof board 1 is prevented from being too thick, This leads to an increase in the production cost of the battery.
在根据本申请的防热失控的组件中,参见图4所示,第一防护壁111设置在防火板2的下表面,第一防护壁111围绕薄弱部11设置,第二防护壁201设置在线束板2的上表面,第二防护壁201围绕通孔20设置。具体的,第一防护壁111围绕薄弱部11设置,第二防护壁201围绕通孔20设置,在电芯发生热失控时,第一防护壁111和第二防护壁201能够承受高温,起到包围火焰外围的作用,将火焰限制在防护壁内,避免火焰从防火通道外溢至线束板2的其他部位。In the thermal runaway prevention assembly according to the present application, as shown in FIG. 4 , the first protective wall 111 is disposed on the lower surface of the fireproof board 2 , the first protective wall 111 is disposed around the weak portion 11 , and the second protective wall 201 is disposed on the line On the upper surface of the bundle plate 2 , the second protective wall 201 is arranged around the through hole 20 . Specifically, the first protective wall 111 is disposed around the weak portion 11, and the second protective wall 201 is disposed around the through hole 20. When the thermal runaway occurs in the battery cell, the first protective wall 111 and the second protective wall 201 can withstand high temperature, so that the The function of enclosing the periphery of the flame limits the flame in the protective wall and prevents the flame from overflowing from the fire escape to other parts of the harness board 2 .
在根据本申请的防热失控的组件中,第一防护壁111和第二防护壁201之间固定连接,固定连接方式为套接,第一防护壁111的轮廓小于第二防护壁201的轮廓,第一防护壁111套入第二防护壁201。于本实施方式中, 第一防护壁111的轮廓小于第二防护壁201的轮廓,便于将第一防护壁111套入到第二防护壁201中,使第二防护壁201包围第一防护壁111的四周,相当于增加防护壁整体的厚度,但本申请不以此为限,第一防护壁111的轮廓也可以大于第二防护壁201的轮廓,第二防护壁201套入第一防护壁111,满足第一防护壁111和第二防护壁201套接即可,同时,在第一防护壁111和第二防护壁201中至少一者设置扣部和/或卡部,在完成第一防护壁111和第二防护壁201套接后,第一防护壁111和第二防护壁201对应位置再进行卡接,有助于提高防护壁的稳固性和密封性,从而提高电池的安全性。In the thermal runaway prevention assembly according to the present application, the first protective wall 111 and the second protective wall 201 are fixedly connected, and the fixed connection method is socket connection, and the contour of the first protective wall 111 is smaller than that of the second protective wall 201 , the first protective wall 111 is sleeved into the second protective wall 201 . In this embodiment, the contour of the first protective wall 111 is smaller than the contour of the second protective wall 201 , so that the first protective wall 111 can be inserted into the second protective wall 201 so that the second protective wall 201 can surround the first protective wall. The circumference of 111 is equivalent to increasing the overall thickness of the protective wall, but the present application is not limited to this. The wall 111 only needs to be sleeved with the first protective wall 111 and the second protective wall 201. At the same time, at least one of the first protective wall 111 and the second protective wall 201 is provided with a buckle portion and/or a clip portion. After completing the first protective wall 111 and the second protective wall 201 After the first protective wall 111 and the second protective wall 201 are sleeved together, the corresponding positions of the first protective wall 111 and the second protective wall 201 are snapped together, which helps to improve the stability and sealing of the protective wall, thereby improving the safety of the battery. sex.
本申请的工作原理是:How this application works is:
在防火板1设置若干个薄弱部11,线束板2设置若干个通孔20,且薄弱部11和通孔20均与电池3的防爆阀31一一对应,能够在电池发生异常或热失控前,电池内部压力较大时,薄弱部11发生破裂,使得电池内部压力急剧减少,同时,防爆阀的金属粉末、电解液及其他高温物质也会冲击薄弱部11,薄弱部11吸收部分冲击能量,而防火板1的其他部分则不会受冲击破坏,此外,第一防护壁111和第二防护壁201形成防火通道,确保高温物质或火焰不会飞溅至线束板2上的零部件,防止短路拉弧及火焰的侵蚀,造成其他电芯发生热失控的情况,其中,第一防护壁111和第二防护壁201采用高温耐火的防火材质,高温喷射的火焰无法融穿,不仅起到保护线束板2上零部件的作用,降低零部件发生暴露的概率,还能通过防护壁将防爆阀31喷出的高温火焰及导电物质疏导到电池模组外部,防火板1采用防火石材质制成的薄板,可防止高温物质融穿防火板1,即使薄弱部11被冲破后,也能阻隔火焰和线束板2上零部件,使火焰向四周扩散后,在接触到防火板1时呈盆状分散开,即在火焰与线束板2上零部件之间形成一层放高温的屏障,防止内部零件被高温侵蚀,降低火焰及高温物质对电池模组的影响,有助于提高电池模组的安全性。Several weak parts 11 are provided on the fireproof board 1, and several through holes 20 are provided on the wiring harness board 2, and the weak parts 11 and the through holes 20 are in one-to-one correspondence with the explosion-proof valves 31 of the battery 3, which can prevent the battery from abnormal or thermal runaway before it occurs. , when the internal pressure of the battery is high, the weak part 11 ruptures, so that the internal pressure of the battery decreases sharply. At the same time, the metal powder, electrolyte and other high-temperature substances of the explosion-proof valve will also impact the weak part 11, and the weak part 11 absorbs part of the impact energy, The other parts of the fireproof board 1 will not be damaged by impact. In addition, the first protective wall 111 and the second protective wall 201 form a fireproof channel to ensure that high-temperature substances or flames will not splash to the components on the wiring harness board 2 and prevent short circuits. Arc drawing and flame erosion cause thermal runaway of other cells. Among them, the first protective wall 111 and the second protective wall 201 are made of high-temperature fire-resistant fire-resistant materials, and the high-temperature jet flame cannot be melted and penetrated, which not only protects the wiring harness The function of the parts on the board 2 reduces the probability of exposure of the parts, and can also guide the high-temperature flame and conductive substances ejected from the explosion-proof valve 31 to the outside of the battery module through the protective wall. The fire board 1 is made of fireproof stone material. The thin plate can prevent high-temperature substances from melting through the fireproof board 1. Even after the weak part 11 is broken, it can block the flame and the parts on the wiring harness board 2, so that the flame spreads around, and when it contacts the fireproof board 1, it is scattered in a basin shape Open, that is, a layer of high temperature barrier is formed between the flame and the parts on the harness board 2 to prevent the internal parts from being corroded by high temperature, reduce the impact of flame and high temperature substances on the battery module, and help improve the safety of the battery module. sex.
实施方式二 Embodiment 2
与实施方式一不同的是:本实施方式的第一防护壁111和第二防护壁201之间固定连接,固定连接方式为卡接,第一防护壁111向下延伸,第 二防护壁201向上延伸,第一防护壁111和第二防护壁201之间形成管状空间,第一防护壁111的外轮廓和通孔20的外轮廓均大于防爆阀31的外轮廓。于本实施方式中,第一防护壁111和第二防护壁201之间通过卡接进行固定连接,在第一防护壁111和第二防护壁201中至少一者设置扣部和/或卡部,但本申请不以此为限,第一防护壁111和第二防护壁201也可以先进行套接后,第一防护壁111和第二防护壁201对应位置再进行卡接,有助于提高防护壁的稳固性和密封性,从而提高电池的安全性;其中,第一防护壁111向下延伸,第二防护壁201向上延伸,能够减少第一防护壁111和第二防护壁201之间的距离,减少两者之间的间隙,第一防护壁111和第二防护壁201能够承受高温,起到包围火焰外围的作用,将火焰限制在防护壁内,避免火焰从防火通道外溢至线束板2的其他部位;具体的,第一防护壁111的外轮廓和通孔20的外轮廓通常为槽型或圆形薄壁,均大于防爆阀31的外轮廓,可让防爆阀31顺利打开,避免发生堵塞防爆阀31的情况。The difference from the first embodiment is that in this embodiment, the first protective wall 111 and the second protective wall 201 are fixedly connected, and the fixed connection method is snap connection, the first protective wall 111 extends downward, and the second protective wall 201 upwards. Extending, a tubular space is formed between the first protective wall 111 and the second protective wall 201 , and the outer contour of the first protective wall 111 and the outer contour of the through hole 20 are both larger than the outer contour of the explosion-proof valve 31 . In this embodiment, the first protective wall 111 and the second protective wall 201 are fixedly connected by clipping, and at least one of the first protective wall 111 and the second protective wall 201 is provided with a buckle portion and/or a clip portion , but this application is not limited to this, the first protective wall 111 and the second protective wall 201 can also be sleeved first, and then the corresponding positions of the first protective wall 111 and the second protective wall 201 are clamped, which is helpful for Improve the stability and sealing of the protective wall, thereby improving the safety of the battery; wherein, the first protective wall 111 extends downward, and the second protective wall 201 extends upward, which can reduce the difference between the first protective wall 111 and the second protective wall 201. The distance between the two can reduce the gap between the two, the first protective wall 111 and the second protective wall 201 can withstand high temperature, play the role of surrounding the flame, confine the flame in the protective wall, and prevent the flame from overflowing from the fire channel to the Other parts of the harness board 2; specifically, the outer contour of the first protective wall 111 and the outer contour of the through hole 20 are usually groove-shaped or circular thin walls, which are larger than the outer contour of the explosion-proof valve 31, which can make the explosion-proof valve 31 smooth. Open to avoid blocking the explosion-proof valve 31 .
其他结构与实施方式一相同,这里不再赘述。Other structures are the same as those in the first embodiment, and are not repeated here.
实施方式三 Embodiment 3
与实施方式一不同的是:本实施方式的第一防护壁111和第二防护壁201之间固定连接,固定连接方式为粘接,若干个薄弱部11和若干个通孔20均沿长度方向X依次排列。于本实施方式中,第一防护壁111和第二防护壁201之间通过粘接进行固定连接,即在第一防护壁111和第二防护壁201的连接面贴胶,但本申请不以此为限,第一防护壁111和第二防护壁201也可以先进行套接后,第一防护壁111和第二防护壁201对应位置再进行粘接,有助于提高防护壁的稳固性和密封性,从而提高电池的安全性,若干个薄弱部11和若干个通孔20均沿长度方向X依次排列,与若干个沿长度方向X依次排列的电池3的防爆阀31一一对应,但本申请不以此为限,根据实际电池3的防爆阀31的位置,可以提高薄弱部11和通孔20的位置,满足薄弱部11和通孔20与防爆阀31对应即可。The difference from Embodiment 1 is that in this embodiment, the first protective wall 111 and the second protective wall 201 are fixedly connected, and the fixed connection method is bonding, and the plurality of weak parts 11 and the plurality of through holes 20 are all along the length direction. The Xs are arranged in order. In this embodiment, the first protective wall 111 and the second protective wall 201 are fixedly connected by bonding, that is, glue is applied to the connecting surface of the first protective wall 111 and the second protective wall 201, but this application does not use This is limited, the first protective wall 111 and the second protective wall 201 can also be sleeved first, and then the corresponding positions of the first protective wall 111 and the second protective wall 201 can be bonded, which helps to improve the stability of the protective wall. and sealing, thereby improving the safety of the battery, several weak parts 11 and several through holes 20 are arranged in sequence along the length direction X, and a number of explosion-proof valves 31 of the battery 3 arranged in sequence along the length direction X correspond one by one, However, the present application is not limited to this. According to the actual position of the explosion-proof valve 31 of the battery 3 , the positions of the weak portion 11 and the through hole 20 can be increased, so that the weak portion 11 and the through hole 20 correspond to the explosion-proof valve 31 .
其他结构与实施方式一相同,这里不再赘述。Other structures are the same as those in the first embodiment, and are not repeated here.
实施方式四 Embodiment 4
一种电池模组,包括若干个电池3,设置有防爆阀31,相邻的两个电池3之间安装有汇流排4,汇流排4连接于电池3的极柱32;端板5和侧板6,围成用于容置若干个电池3的框架;如实施方式一的防热失控的组件,线束板2设置有与汇流排4配合的安装槽21,线束板2的边缘设置有用于对汇流排4限位的挡板22。A battery module includes a plurality of batteries 3, an explosion-proof valve 31 is provided, a bus bar 4 is installed between two adjacent batteries 3, and the bus bar 4 is connected to the pole 32 of the battery 3; the end plate 5 and the side The board 6 encloses a frame for accommodating several batteries 3; as in the thermal runaway prevention component of the first embodiment, the wiring harness board 2 is provided with a mounting groove 21 which is matched with the bus bar 4, and the edge of the wiring harness board 2 is provided with a The baffle plate 22 for limiting the bus bar 4 .
需要说明的是:参见图6和图7所示,汇流排4连接电池3的极柱32,使得电池3能够互相连接形成电路,实现串联或并联连接,线束板2设置有安装槽21,汇流排4安装于安装槽21,汇流排4的表面设置有弯折部,具体的,汇流排4的中部设置有弯折部,配合安装槽21,起到限定汇流排4在线束板2的位置,同时,线束板2的边缘设置有挡板22,也能够对汇流排4限位,降低汇流排4发生位移或晃动的概率。It should be noted that: as shown in FIG. 6 and FIG. 7 , the bus bar 4 is connected to the pole 32 of the battery 3, so that the batteries 3 can be connected to each other to form a circuit to realize series or parallel connection, and the wiring harness board 2 is provided with a mounting slot 21. The busbar 4 is installed in the installation groove 21, and the surface of the busbar 4 is provided with a bent portion. Specifically, the middle of the busbar 4 is provided with a bent portion, which cooperates with the mounting groove 21 to limit the position of the busbar 4 on the harness board 2. At the same time, the baffle plate 22 is provided on the edge of the wire harness board 2, which can also limit the position of the bus bar 4, and reduce the probability of the bus bar 4 being displaced or shaken.
电池3包括壳体、顶盖及电芯,顶盖设置有防爆阀31和极柱32,电池3有两个极柱32,分别为第一极柱、第二极柱,均设置在两个顶盖上,第一极柱可以为正极柱也可以为负极柱,相应地,第二极柱为负极柱或正极柱。于本实施方式中,第一极柱作为正极,第二极柱作为负极,当第一极柱作为正极,电芯包括正极片、隔膜及负极片,可以顺序堆叠并卷绕,正极片包括正极集流体,以及涂覆于正极集流体表面的正极活性材料,负极片包括负极集流体,以及涂覆于负极集流体表面的负极活性材料。第一极耳连接于正极集流体,第二极耳连接于负极集流体,正极集流体的边缘处可具有未被正极活性材料覆盖的空白区,第一极耳可直接通过裁切空白区形成。同样的,第二极耳可直接通过裁切负极集流体的空白区,此外,第一极耳和第二极耳也可以通过焊接分别固定于正极片和负极片的空白区。The battery 3 includes a casing, a top cover and an electric core. The top cover is provided with an explosion-proof valve 31 and a pole 32. The battery 3 has two poles 32, which are a first pole and a second pole, both of which are arranged on the two poles. On the top cover, the first pole may be a positive pole or a negative pole, and correspondingly, the second pole may be a negative pole or a positive pole. In this embodiment, the first pole is used as a positive pole, and the second pole is used as a negative pole. When the first pole is used as a positive pole, the battery cell includes a positive pole piece, a separator and a negative pole piece, which can be stacked and wound in sequence, and the positive pole piece includes a positive pole. The current collector, and the positive electrode active material coated on the surface of the positive electrode current collector, the negative electrode sheet includes the negative electrode current collector, and the negative electrode active material coated on the surface of the negative electrode current collector. The first tab is connected to the positive electrode current collector, the second tab is connected to the negative electrode current collector, the edge of the positive electrode current collector may have a blank area not covered by the positive active material, and the first tab can be directly formed by cutting the blank area . Similarly, the second tab can be directly cut through the blank area of the negative electrode current collector. In addition, the first tab and the second tab can also be fixed to the blank area of the positive electrode sheet and the negative electrode sheet respectively by welding.
实施方式五 Embodiment 5
一种电池模组,包括若干个电池3,设置有防爆阀31,相邻的两个电池3之间安装有汇流排4,汇流排4连接于电池3的极柱32;端板5和侧板6,围成用于容置若干个电池3的框架;如实施方式二的防热失控的组件,线束板2设置有与汇流排4配合的安装槽21,线束板2的边缘设置有用于对汇流排4限位的挡板22。A battery module includes a plurality of batteries 3, an explosion-proof valve 31 is provided, a bus bar 4 is installed between two adjacent batteries 3, and the bus bar 4 is connected to the pole 32 of the battery 3; the end plate 5 and the side The board 6 encloses a frame for accommodating a number of batteries 3; as in the thermal runaway prevention component of the second embodiment, the wiring harness board 2 is provided with a mounting groove 21 matched with the bus bar 4, and the edge of the wiring harness board 2 is provided with The baffle plate 22 for limiting the bus bar 4 .
需要说明的是:参见图8所示,电池模组还包括采集板7,汇流排4与采集板7电连接,采集板7为一体式或分体式结构。采集板7能够采集汇流排4上的电压及温度信息,并反馈给电池管理系统,于本实施方式中,采集板7分体式结构,均为柔性电路板,即可由两片集成汇流式,采集板7可通过多片进行组合方式,可适配不同电池排布和汇流排4的结构,有助于提高采集板7的适用性,也可通过单面背胶粘贴在线束板2。It should be noted that: as shown in FIG. 8 , the battery module further includes a collection board 7 , the bus bar 4 is electrically connected to the collection board 7 , and the collection board 7 is of an integrated or split structure. The collection board 7 can collect the voltage and temperature information on the bus bar 4 and feed it back to the battery management system. In this embodiment, the collection board 7 has a split structure and is a flexible circuit board. The board 7 can be combined by multiple pieces, which can be adapted to different battery arrangements and the structure of the bus bar 4, which helps to improve the applicability of the collection board 7, and can also be pasted to the wiring harness board 2 by single-sided adhesive.
实施方式六 Embodiment 6
一种电池模组,包括若干个电池3,设置有防爆阀31,相邻的两个电池3之间安装有汇流排4,汇流排4连接于电池3的极柱32;端板5和侧板6,围成用于容置若干个电池3的框架;如实施方式三的防热失控的组件,线束板2设置有与汇流排4配合的安装槽21,线束板2的边缘设置有用于对汇流排4限位的挡板22。A battery module includes a plurality of batteries 3, an explosion-proof valve 31 is provided, a bus bar 4 is installed between two adjacent batteries 3, and the bus bar 4 is connected to the pole 32 of the battery 3; the end plate 5 and the side The board 6 encloses a frame for accommodating several batteries 3; as in the thermal runaway prevention component of the third embodiment, the wiring harness board 2 is provided with a mounting slot 21 that is matched with the bus bar 4, and the edge of the wiring harness board 2 is provided with The baffle plate 22 for limiting the bus bar 4 .
需要说明的是:参见图9和图10所示,若干个电池3沿长度方向X依次排列,相邻的两个电池3的大面之间设置有隔热垫8。具体的,隔热垫8为硅胶隔热垫,设置在电芯大面间,内部具有导热系数极低的材料,如气凝胶、超级棉等,能够减少已经热失控的电池的大量热量通过外壳直接进入邻近的电池3内,阻止外壳与外部部件的传热,起到延缓模组热失控时的传递速率。It should be noted that: as shown in FIG. 9 and FIG. 10 , several batteries 3 are arranged in sequence along the length direction X, and a heat insulating pad 8 is provided between the large surfaces of two adjacent batteries 3 . Specifically, the thermal insulation pad 8 is a silicone thermal insulation pad, which is arranged between the large surfaces of the battery cells and has materials with extremely low thermal conductivity, such as aerogel, super cotton, etc., which can reduce the passage of a large amount of heat from the thermally runaway battery. The outer casing directly enters the adjacent battery 3, preventing the heat transfer between the outer casing and the external components, so as to delay the transfer rate when the module is thermally runaway.
根据上述说明书的揭示和教导,本申请所属领域的技术人员还能够对上述实施方式进行变更和修改。因此,本申请并不局限于上述的具体实施方式,凡是本领域技术人员在本申请的基础上所作出的任何显而易见的改进、替换或变型均属于本申请的保护范围。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本申请构成任何限制。Based on the disclosure and teaching of the above specification, those skilled in the art to which the present application pertains can also make changes and modifications to the above-described embodiments. Therefore, the present application is not limited to the above-mentioned specific embodiments, and any obvious improvement, replacement or modification made by those skilled in the art on the basis of the present application shall fall within the protection scope of the present application. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the present application.

Claims (10)

  1. 一种防热失控的组件,其特征在于,包括:An assembly for preventing thermal runaway, comprising:
    防火板(1);fire board (1);
    线束板(2),设置在所述防火板(1)的下方;a wiring harness board (2), arranged below the fireproof board (1);
    其中,所述防火板(1)设置有若干个薄弱部(11),所述线束板(2)设置有若干个通孔(20),所述薄弱部(11)和所述通孔(20)均与电池(3)的防爆阀(31)对应,所述薄弱部(11)设置有第一防护壁(111),所述通孔(20)设置有第二防护壁(201),所述薄弱部(11)在设定条件下破裂,所述第一防护壁(111)和所述第二防护壁(201)形成防火通道。Wherein, the fireproof board (1) is provided with several weak parts (11), the wiring harness board (2) is provided with several through holes (20), the weak parts (11) and the through holes (20) ) are corresponding to the explosion-proof valve (31) of the battery (3), the weak portion (11) is provided with a first protective wall (111), and the through hole (20) is provided with a second protective wall (201), so The weak portion (11) is ruptured under a set condition, and the first protective wall (111) and the second protective wall (201) form a fireproof passage.
  2. 如权利要求1所述的一种防热失控的组件,其特征在于:所述薄弱部(11)的厚度小于所述防火板(1)的其它部分的厚度,在设定压力下,所述薄弱部(11)破裂,所述薄弱部(11)和所述防火板(1)之间厚度差小于10mm。An assembly for preventing thermal runaway according to claim 1, characterized in that: the thickness of the weak part (11) is smaller than the thickness of other parts of the fireproof board (1), and under a set pressure, the The weak part (11) is broken, and the thickness difference between the weak part (11) and the fireproof board (1) is less than 10 mm.
  3. 如权利要求1所述的一种防热失控的组件,其特征在于:所述第一防护壁(111)设置在所述防火板(2)的下表面,所述第一防护壁(111)围绕所述薄弱部(11)设置,所述第二防护壁(201)设置在所述线束板(2)的上表面,所述第二防护壁(201)围绕所述通孔(20)设置,所述第一防护壁(111)和所述第二防护壁(201)之间固定连接,固定连接方式包括以下至少之一:套接、卡接和粘接。An assembly for preventing thermal runaway according to claim 1, characterized in that: the first protective wall (111) is arranged on the lower surface of the fireproof board (2), and the first protective wall (111) around the weak part (11), the second protection wall (201) is arranged on the upper surface of the wiring harness plate (2), and the second protection wall (201) is arranged around the through hole (20) , the first protective wall (111) and the second protective wall (201) are fixedly connected, and the fixed connection method includes at least one of the following: socket connection, snap connection and bonding.
  4. 如权利要求3所述的一种防热失控的组件,其特征在于:所述第一防护壁(111)向下延伸,所述第二防护壁(201)向上延伸,所述第一防护壁(111)和第二防护壁(201)之间形成管状空间。The assembly for preventing thermal runaway according to claim 3, wherein the first protective wall (111) extends downward, the second protective wall (201) extends upward, and the first protective wall A tubular space is formed between (111) and the second protective wall (201).
  5. 如权利要求3所述的一种防热失控的组件,其特征在于:所述第一防护壁(111)的外轮廓和所述通孔(20)的外轮廓均大于所述防爆阀(31)的外轮廓。An assembly for preventing thermal runaway according to claim 3, characterized in that: the outer contour of the first protective wall (111) and the outer contour of the through hole (20) are both larger than the explosion-proof valve (31) ) outline.
  6. 如权利要求3所述的一种防热失控的组件,其特征在于:所述第一防护壁(111)的轮廓小于所述第二防护壁(201)的轮廓,所述第一防护壁(111)套入所述第二防护壁(201)。An assembly for preventing thermal runaway according to claim 3, characterized in that: the contour of the first protective wall (111) is smaller than the contour of the second protective wall (201), and the first protective wall ( 111) Sleeve the second protective wall (201).
  7. 如权利要求1所述的一种防热失控的组件,其特征在于:若干个所述薄弱部(11)和若干个所述通孔(20)均沿长度方向(X)依次排列。The assembly for preventing thermal runaway according to claim 1, characterized in that: a plurality of the weak parts (11) and a plurality of the through holes (20) are arranged in sequence along the length direction (X).
  8. 一种电池模组,其特征在于,包括:A battery module, characterized in that, comprising:
    若干个电池(3),设置有防爆阀(31),相邻的两个所述电池(3)之间安装有汇流排(4),所述汇流排(4)连接于所述电池(3)的极柱(32);A plurality of batteries (3) are provided with explosion-proof valves (31), a busbar (4) is installed between two adjacent batteries (3), and the busbar (4) is connected to the batteries (3) ) of the pole (32);
    端板(5)和侧板(6),围成用于容置若干个所述电池(3)的框架;an end plate (5) and a side plate (6), enclosing a frame for accommodating a plurality of the batteries (3);
    如权利要求1-7任意一项所述的防热失控的组件,线束板(2)设置有与所述汇流排(4)配合的安装槽(21),所述线束板(2)的边缘设置有用于对所述汇流排(4)限位的挡板(22)。The assembly for preventing thermal runaway according to any one of claims 1-7, wherein the wiring harness board (2) is provided with a mounting groove (21) matched with the busbar (4), and the edge of the wiring harness board (2) A baffle plate (22) for limiting the position of the bus bar (4) is provided.
  9. 如权利要求8所述的一种电池模组,其特征在于:所述电池模组还包括采集板(7),所述汇流排(4)与所述采集板(7)电连接,所述采集板(7)为一体式或分体式结构。The battery module according to claim 8, characterized in that: the battery module further comprises a collection board (7), the busbar (4) is electrically connected to the collection board (7), and the The collecting board (7) has an integrated or split structure.
  10. 如权利要求8所述的一种电池模组,其特征在于:若干个电池(3)沿长度方向(X)依次排列,相邻的两个所述电池(3)的大面之间设置有隔热垫(8)。A battery module according to claim 8, characterized in that: a plurality of batteries (3) are arranged in sequence along the length direction (X), and a large surface of two adjacent batteries (3) is arranged between the large surfaces. Insulation pad (8).
PCT/CN2021/093838 2020-12-31 2021-05-14 Assembly having anti-thermal runaway function and battery module WO2022142069A1 (en)

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