WO2022141666A1 - Spot spraying-based seed dispensing method and apparatus - Google Patents

Spot spraying-based seed dispensing method and apparatus Download PDF

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WO2022141666A1
WO2022141666A1 PCT/CN2021/071411 CN2021071411W WO2022141666A1 WO 2022141666 A1 WO2022141666 A1 WO 2022141666A1 CN 2021071411 W CN2021071411 W CN 2021071411W WO 2022141666 A1 WO2022141666 A1 WO 2022141666A1
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seeds
seed
vibration
cone
seeding
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PCT/CN2021/071411
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French (fr)
Chinese (zh)
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周志艳
刘威
邹帅帅
徐学浪
罗锡文
顾庆宇
何伟灼
吕子晨
黄俊浩
林键沁
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华南农业大学
广州五山农业服务有限责任公司
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Publication of WO2022141666A1 publication Critical patent/WO2022141666A1/en

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01CPLANTING; SOWING; FERTILISING
    • A01C7/00Sowing
    • A01C7/20Parts of seeders for conducting and depositing seed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64DEQUIPMENT FOR FITTING IN OR TO AIRCRAFT; FLIGHT SUITS; PARACHUTES; ARRANGEMENTS OR MOUNTING OF POWER PLANTS OR PROPULSION TRANSMISSIONS IN AIRCRAFT
    • B64D1/00Dropping, ejecting, releasing, or receiving articles, liquids, or the like, in flight
    • B64D1/16Dropping or releasing powdered, liquid, or gaseous matter, e.g. for fire-fighting

Abstract

The present invention relates to a spot spraying-based seed dispensing method, comprising the following steps: S1, parameter calibration: calibrating and storing spot spraying-based seed dispensing control parameters; S2, vibration-based queued seed discharging: filling a seed into a cone through a seed feed port and controlling the cone to vibrate, such that the seed flows under the action of the vibration, and falls after being discharged from a seed outlet end; S3, friction-based acceleration: causing both sides of the falling seed to generate friction which is the same as that in a preset spraying direction, so that the seed obtain acceleration corresponding to the friction, so as to be discharged at a high speed; and S4, direction adjustment: guiding the seed discharged at a high speed, so that the seed is accurately sprayed to a target position. The method can implement the discharging of seeds at a high speed, reduces the effect of an environmental wind field, can still implement accurate seeding when an unmanned aerial vehicle is kept at a high flight height, and can also prevent blocking caused by seed arching during a seed dispensing process, thus implementing the queued seed discharging at a high speed and improving the seeding efficiency. The method not only can be used for a seeding operation, but also can be used for a single-particle rapid discharging operation of other particulate materials. The present invention also relates to a spot spraying-based seed dispensing apparatus.

Description

一种点射式排种方法及装置Method and device for spot-firing seed metering 技术领域technical field
本发明涉及农业机械技术领域,更具体地,涉及一种点射式排种方法及装置。The present invention relates to the technical field of agricultural machinery, and more particularly, to a method and device for spot-firing seed metering.
背景技术Background technique
机械化播种是农作物生产中实现高效作业、标准化作业的重要手段。排种装置是控制播种量及其精度的关键部件,对确保作业质量、实现精准作业至关重要。特别是在水稻种子的机械化播种作业中,由于水稻品种多,不同品种稻种的物理特性及种植农艺要求差异较大,例如杂交水稻播种的最佳精度是2-3粒/穴,因此,在播种装置的设计时,需要充分考虑装置对不同品种稻种的适应性,以满足不同品种稻种的播种需要。Mechanized sowing is an important means to achieve efficient and standardized operations in crop production. The seed metering device is a key component to control the seeding rate and its accuracy, which is essential to ensure the quality of work and achieve accurate work. Especially in the mechanized sowing of rice seeds, due to the large variety of rice varieties, the physical characteristics and planting agronomic requirements of different varieties of rice seeds are quite different. When designing a planting device, it is necessary to fully consider the adaptability of the device to different varieties of rice to meet the sowing needs of different varieties of rice.
目前,国内外已有的排种装置主要有外槽轮式、内槽轮式、窝眼式、磨盘式、转勺式、气力式及离心式等。现有技术的特点及其缺陷如下:At present, the existing seed metering devices at home and abroad mainly include outer groove wheel type, inner groove wheel type, socket type, grinding disc type, rotary spoon type, pneumatic type and centrifugal type. The features and defects of the prior art are as follows:
内槽轮式和外槽轮式排种装置在排种过程中,排量均有脉动现象,均匀性较差,且难以实现单粒、高速排队出种。此外,外槽轮式排种装置均匀性受机器振动的影响较大,要实现单粒、连续、排队出种比较困难。In the process of seed metering, both the inner grooved wheel type and the outer grooved wheel type seed metering device have the phenomenon of pulsation in the displacement, and the uniformity is poor, and it is difficult to achieve single-grain and high-speed queuing. In addition, the uniformity of the outer groove wheel type seed metering device is greatly affected by the vibration of the machine, and it is difficult to achieve single seed, continuous and queuing seed.
窝眼式排种器的重要结构是型孔,不同大小的型孔适应不同粒径的种子。窝眼式排种器工作时,颗粒在窝眼轮的转动下进入型孔内,并随之排出,窝眼轮的转速和型孔尺寸是影响排种器性能的关键因素。窝眼式排种器的型孔尺寸对物料的要求较高,主要用于点播和穴播,播量调节范围小,高速播种时效果欠佳。The important structure of the socket-type seed metering device is the hole, and the holes of different sizes are suitable for seeds of different particle sizes. When the socket-type seed metering device is working, the particles enter the hole under the rotation of the socket-hole wheel and are discharged accordingly. The rotation speed of the socket-hole wheel and the size of the hole are the key factors affecting the performance of the seed-metering device. The hole size of the socket-type seed metering device has higher requirements on the material, and is mainly used for on-demand and hole-seeding.
转勺式排种装置的工作原理与外槽轮式相似,利用舀出式原理排种。改变勺的伸出量和圆盘转速,便可改变排量,该装置的排种质量易受外部振动等干扰,均匀性不够好,要实现单粒、连续、排队出种比较困难。The working principle of the rotary spoon type seed metering device is similar to that of the outer groove wheel type, and the scoop-out principle is used for seed metering. The displacement can be changed by changing the protruding amount of the spoon and the rotating speed of the disc. The seeding quality of this device is easily disturbed by external vibration, and the uniformity is not good enough. It is difficult to achieve single seed, continuous and queuing seeding.
离心式排种装置的主要工作部件是高速回转的锥筒或圆盘,种子等物料从进料口进入锥筒后,受离心力作用而从排种口甩出,排种量的稳定性取决于锥筒或圆盘的转速,物料落地后通常呈现为弧形条带分布,亩用量的稳定性及落种区的边界较难控制,均匀性不够好,要实现单粒、连续、排队出种比较困难。The main working part of the centrifugal seed metering device is a high-speed rotating cone or disc. After the seeds and other materials enter the cone from the feed port, they are thrown out from the seed discharge port under the action of centrifugal force. The stability of the seed discharge depends on the The rotation speed of the cone or disc usually presents an arc-shaped strip distribution after the material falls to the ground. The stability of the amount per mu and the boundary of the seeding area are difficult to control, and the uniformity is not good enough. tougher.
磨盘式排种装置的主要工作部件是在物料筒内水平回转的带有磨纹的圆盘,称为磨盘。磨盘与物料筒底座之间留有间隙。磨盘回转时,在离心力及磨纹推力作用下,使种子等物料由中心向外移动,从物料筒底座上的排种口处强制排出。该装置主要用于小粒光滑的种子等物料,不同尺寸的种子需要配备不同尺寸的磨盘,增加了配件制造、选配、使用及保管的复杂性,要实现单粒、连续、排队出种比较困难,此外,种子破损率较高。The main working part of the grinding disc type seed metering device is a disc with grinding grains that rotates horizontally in the material cylinder, which is called grinding disc. There is a gap between the grinding disc and the base of the material drum. When the grinding disc rotates, under the action of centrifugal force and grinding grain thrust, the materials such as seeds move outward from the center, and are forcibly discharged from the seed discharge port on the base of the material cylinder. The device is mainly used for small and smooth seeds and other materials. Different sizes of seeds need to be equipped with different sizes of grinding discs, which increases the complexity of accessories manufacturing, matching, use and storage. It is difficult to achieve single, continuous and queuing seeds. , in addition, the seed breakage rate is higher.
气力式排种装置利用种子箱底部的大直径排种轮将种子送入气流管道,种子在管道中被气流输送到分配器处,然后通过气流输种管进入种沟,该装置排种较均匀、伤种率较低,但结构复杂、制造精度要求高。The pneumatic seed metering device uses the large-diameter seed metering wheel at the bottom of the seed box to send the seeds into the air flow pipe. The seeds are conveyed by the air flow to the distributor in the pipe, and then enter the seed trench through the air flow seed conveying pipe. The device discharges the seeds more evenly. , The injury rate is low, but the structure is complex and the manufacturing precision is high.
上述现有技术在排种过程中要实现排量控制,大多采用转动部件,转动部件控制排量主要存在以下问题:1)排种过程中难免出现脉动现象,影响出种的连续性和均匀性;2)排出的种子颗粒重叠率高,单粒排队出种效果不好;3)转动部件转速太高时,易出现无法充种的现象,因此要实现高速出种比较困难;4)种子在与转动部件接触中,易发生碾压、摩擦等相互作用,伤种率较高;5)种子在种箱或管路中易结拱堵塞而导致堵塞,装置缺乏自破拱的功能;6)装置结构复杂,出现结拱堵塞或作业完成后需要进行清理时,拆卸工作量大。The above-mentioned prior art needs to realize the displacement control during the seeding process, and most of them use rotating parts, and the rotating parts control the displacement mainly have the following problems: 1) The pulsation phenomenon inevitably occurs in the seeding process, which affects the continuity and uniformity of seeding. ; 2) The overlapping rate of the discharged seed particles is high, and the effect of single seed queuing is not good; 3) When the rotating speed of the rotating parts is too high, it is easy to cause the phenomenon that the seeds cannot be filled, so it is difficult to achieve high-speed seeding; 4) The seeds are In contact with rotating parts, interactions such as rolling and friction are prone to occur, and the seed damage rate is high; 5) The seeds are easily blocked by arches in the seed box or pipeline, resulting in blockage, and the device lacks the function of self-breaking arches; 6) The structure of the device is complex, and the dismantling workload is large when there is a blockage of the arch or cleaning is required after the operation is completed.
随着无人机技术的不断进步,飞行航线精准,稳定性不断提升,在农业生产中的应用越来越广泛。用无人机进行播种,与地面机械相比,通过性好,可避免陷车,且无人机播种速度快,操作简单,正逐渐被广大农民所接受,已成为一种新的播种方式。当前,无人机撒播作业的排种装置,主要可分为离心式和气力式两种。With the continuous advancement of UAV technology, the flight route is accurate and the stability is continuously improved, and its application in agricultural production is becoming more and more extensive. Compared with ground machinery, the use of drones for sowing has better passability and can avoid trapping. Moreover, drones are fast in sowing and easy to operate. They are gradually being accepted by farmers and have become a new way of sowing. At present, the seed metering devices for UAV sowing operations can be mainly divided into two types: centrifugal and pneumatic.
中国专利CN106612829A公开了一种飞机播撒装置,该装置使用离心圆盘式播撒装置,单片机控制第一电机带动甩盘旋转,控制第二电机调节出料口的闸门大小。中国专利CN208863148U公开了一种飞行器搭载的撒播装置,播撒装置包括料桶、甩料机构、下料机构及控制单元,还包括振动电机,振动电机设置在料桶上。工作时,下料机构将物料从料筒内排至甩料机构,物料在离心力作用下被撒出;振动电机带动料桶侧壁振动,使物料均匀分散,不易结拱堵塞。中国专利CN110963039A公开了一种物料撒播装置、无人机及物料撒播方法,物料撒播装置包括取料器、接料器、送料器和控制器;取料器通过取料轮将物料箱内的物料取出,接料器位于取料轮下方且与送料器连通,取料腔内的物料经接料器进入送料器并由送料器撒播。在物料撒播过程中,通过控制器控制驱动件驱动取料轮以相应的转速旋转,实现无人机对物料撒播用量的控制。中国专利CN106714545B公开了一种播撒机及农用无人机,撒播机通过减速机构同时带动搅拌机构和物料播撒机构旋转,播撒机构利用离心力将物料撒向 周围。Chinese patent CN106612829A discloses an aircraft sowing device, which uses a centrifugal disc type sowing device. The single-chip microcomputer controls the first motor to drive the spinner to rotate, and controls the second motor to adjust the size of the gate of the discharge port. Chinese patent CN208863148U discloses a sowing device mounted on an aircraft. The sowing device includes a material barrel, a material throwing mechanism, a material unloading mechanism and a control unit, as well as a vibration motor, and the vibration motor is arranged on the material barrel. When working, the unloading mechanism discharges the material from the barrel to the material rejection mechanism, and the material is scattered under the action of centrifugal force; the vibration motor drives the side wall of the material barrel to vibrate, so that the material is evenly dispersed, and it is not easy to be blocked by arching. Chinese patent CN110963039A discloses a material spreading device, an unmanned aerial vehicle and a material spreading method. The material spreading device includes a reclaimer, a material receiver, a feeder and a controller; Take out, the material catcher is located under the reclaiming wheel and communicated with the feeder. The material in the reclaiming cavity enters the feeder through the feeder and is spread by the feeder. In the process of material spreading, the controller controls the driving part to drive the reclaiming wheel to rotate at the corresponding speed, so as to realize the control of the amount of material spreading by the drone. Chinese patent CN106714545B discloses a spreader and an agricultural drone. The spreader drives the stirring mechanism and the material spreading mechanism to rotate simultaneously through the deceleration mechanism, and the spreading mechanism uses centrifugal force to spread the material around.
中国专利CN209834007U公开了一种撒播器、撒播装置及植保设备,其中,撒播器包括取料组件、接料组件和送料组件;取料组件将物料排至接料组件内,送料组件可产生气流,并送至物料处与之混合,利用气力将物料撒播出去。中国专利CN106416530B公开了一种农用无人机挂载的物料撒播装置,该装置物料箱下使用了一个排料轮,通过调控排料电机控制器调整排料量,并在滚轮旁加装风机,采用气力将物料排出。Chinese patent CN209834007U discloses a spreader, a spreading device and plant protection equipment, wherein the spreader includes a reclaiming component, a material receiving component and a feeding component; the reclaiming component discharges materials into the material receiving component, and the feeding component can generate air flow, And send it to the material to mix with it, and use the air to spread the material. Chinese patent CN106416530B discloses a material spreading device mounted on an agricultural unmanned aerial vehicle. A discharge wheel is used under the material box of the device, and the discharge amount is adjusted by adjusting the discharge motor controller, and a fan is installed beside the roller. The material is discharged by air.
上述无人机撒播作业的排种装置存在以下不足:1)种子从排种装置排出后,由于旋翼风的干扰,落种位置不可控,落种均匀性不佳;2)种子落于地表,易被鸟类、鼠类取食或雨水冲刷而造成缺苗;3)排种器易结拱堵塞;4)采用撒播的方式,落种杂乱无章,不成行不成穴,作物通风透气性差易滋生病虫害,且不便于生长期的田间管理等。The seeding device of the above-mentioned unmanned aerial vehicle sowing operation has the following shortcomings: 1) after the seeds are discharged from the seeding device, due to the interference of the rotor wind, the seeding position is uncontrollable, and the seeding uniformity is not good; 2) the seeds fall on the surface, It is easy to be eaten by birds and rodents or washed by rain, resulting in lack of seedlings; 3) The seed metering device is easy to be blocked by arches; 4) The method of sowing is adopted, the seeds are scattered in a disorderly manner, and the crops cannot be formed into rows and holes, and the crops have poor ventilation and ventilation. , and it is not convenient for field management during the growing period.
为了解决落种易受旋翼风干扰均匀性不佳、难以成行成穴的问题,中国专利CN109287211B公开了一种小麦气力加速射播装置,小麦种子经高压气流加速后射入土中,用于稻麦轮作区无秸秆覆盖情况下的小麦免耕播种作业。中国专利CN209643328U公开了一种可搭载于无人机或地面机械上且可控制落种口开合大小以及开合频率的种子直播装置,该装置利用风机对种子进行加速,以减小无人机风场影响。上述采用气力方式进行种子加速的方法,其加速能力有限,种子在下落时仍然易受风场影响,播种作业时出种口需离地面较近(通常50cm以内)才能有效果;然而,随着飞行高度的降低,无人机的操作难度及事故率急剧上升,极易出现撞地等安全事故。In order to solve the problems of poor uniformity and difficulty in forming rows and forming holes, Chinese patent CN109287211B discloses a wheat pneumatic acceleration seeding and sowing device. No-tillage sowing of wheat without straw mulching in wheat rotation area. Chinese patent CN209643328U discloses a seed broadcasting device that can be mounted on unmanned aerial vehicles or ground machinery and can control the opening and closing size and opening and closing frequency of seed openings. The device uses fans to accelerate seeds to reduce the size of unmanned aerial vehicles Wind field effects. The above-mentioned method of accelerating seeds by pneumatic means has limited acceleration capacity, and the seeds are still easily affected by the wind field when they fall, and the seed outlet must be close to the ground (usually within 50cm) during sowing operations to be effective; however, with With the decrease of the flying height, the operational difficulty and accident rate of UAVs increase sharply, and safety accidents such as collisions with the ground are extremely likely to occur.
中国专利CN 211123767U公开了一种精准播种无人机,通过设置播种点位,无人机悬停至该点位时通过实时调整射种角度,利用摩擦轮将种子加速射出完成播种。该装置采用摩擦轮进行种子加速,减少了旋翼风对种子下落的干扰,但该装置存在以下不足:1)作物种类多,同一作物不同品种种子的外形尺寸存在差异,同一品种的种子尺寸和形状也很难达到相同,现有技术摩擦轮的间距也不能随着种子的外形不同进行自适应的调节,从而易造成伤种或堵塞;2)通过拨种盘的方式进行分种,播种速度受限较大,并且种子不能单粒排队进入摩擦轮容易出现卡种的问题;3)作业中,需要根据俯仰角度调节电机,达到精准播种难度较大。Chinese patent CN 211123767U discloses a precision seeding drone. By setting the seeding point, when the drone hovers to the point, the seeding angle is adjusted in real time, and the seeds are accelerated by the friction wheel to complete the sowing. The device uses friction wheels to accelerate seeds, which reduces the interference of rotor wind on the falling of seeds, but the device has the following shortcomings: 1) There are many types of crops, and the dimensions of seeds of different varieties of the same crop are different, and the size and shape of seeds of the same variety are different. It is also difficult to achieve the same, and the distance between the friction wheels in the prior art cannot be adjusted adaptively according to the shape of the seeds, so it is easy to cause damage or blockage; 2) The seeds are divided by the method of dialing the seeds, and the sowing speed is affected. The limit is large, and the seeds cannot be queued up to enter the friction wheel, which is prone to the problem of jamming; 3) During the operation, it is necessary to adjust the motor according to the pitch angle, and it is difficult to achieve precise seeding.
发明内容SUMMARY OF THE INVENTION
本发明旨在克服上述现有技术的至少一种缺陷(不足),提供一种点射式排种方法及装置,可自适应不同种子外形尺寸的高速排种,减少旋翼等外部风场对种子下落影响,使无人机保 持较高飞行高度仍能实现成行成穴精准播种,且种子能有一定的入泥深度,同时也能避免种子在排种过程中出现结拱、卡种等堵塞,从而提高播种效率。The present invention aims to overcome at least one of the above-mentioned defects (deficiencies) of the prior art, and provides a point-shot seeding method and device, which can adapt to the high-speed seeding of different seed dimensions, and reduce the impact of external wind fields such as rotors on the falling of seeds. Therefore, the drone can maintain a high flying height and still achieve precise planting in rows and holes, and the seeds can have a certain depth of penetration into the mud. Improve seeding efficiency.
本发明采取的技术方案是,The technical scheme adopted by the present invention is,
一种点射式排种方法,包括以下步骤:A point-shot seed metering method, comprising the following steps:
S1标定参数:标定并存储点射式排种控制参数;S1 calibration parameters: calibrate and store the control parameters of burst seed metering;
S2振动排队出种:通过加种口向锥筒充入种子,控制锥筒振动,种子受振动作用而流动,从出种头排出下落;S2 Vibration queuing for seeding: filling the cone with seeds through the seed feeding port to control the vibration of the cone, the seeds flow under the action of vibration, and are discharged from the seeding head;
S3摩擦加速:使下落的种子两侧产生与预设射出方向相同的摩擦力,从而令种子获得与摩擦力相应的加速度高速排出;S3 friction acceleration: make the falling seeds generate the same friction force as the preset injection direction on both sides, so that the seeds can be discharged at high speed with the acceleration corresponding to the friction force;
S4调整方向:对高速排出的种子进行方向引导,从而使种子精准射到目标位置。S4 adjust the direction: guide the seeds discharged at high speed, so that the seeds can be accurately shot to the target position.
在本技术方案中,在步骤S1中,首次作业的种子需要进行参数的标定,所述参数是保证排种装置稳定运行的条件;在步骤S2中,通过振动的方式进行排种,使种子高速地排队逐粒下落,便于摩擦轮对种子加速,若一次排出多粒种子到摩擦加速工序,种子在加速过程中容易发生卡种而造成损伤,也会损坏摩擦加速装置,影响加速效果和排出频率,从而降低作业效率;在步骤S3中,对下落到加速工序的种子两侧分别施加压力和与预设射出方向相同的速度,使在种子两侧产生与预设射出方向相同的摩擦力,从而令种子可以高速排出;在步骤S4中,种子加速后排出,在排出的初始阶段先微调种子射出的方向,除了可以对种子射出的方向进行修正,还可以避免种子在初始阶段受旋翼风等外部风场影响,从而提高种子的落种精度。In this technical solution, in step S1, the seeds of the first operation need to be calibrated with parameters, and the parameters are conditions to ensure the stable operation of the seed metering device; in step S2, the seeds are metered by vibration to make the seeds high-speed It is convenient for the friction wheel to accelerate the seeds. If multiple seeds are discharged to the friction acceleration process at one time, the seeds are prone to jam and damage during the acceleration process, and the friction acceleration device will also be damaged, affecting the acceleration effect and discharge frequency. , thereby reducing the working efficiency; in step S3, pressure and the same speed as the preset ejection direction are respectively applied to both sides of the seeds falling to the acceleration process, so that the same frictional force as the preset ejection direction is generated on both sides of the seeds, thereby So that the seeds can be discharged at a high speed; in step S4, the seeds are discharged after accelerating, and the direction of the seeds shooting is fine-tuned in the initial stage of discharge. In addition to correcting the direction of the seeds shooting, it can also prevent the seeds from being affected by external wind such as rotor wind in the initial stage. The effect of wind field, thereby improving the accuracy of seed placement.
进一步地,在步骤S1中,根据准备充入种子的尺寸及流动性标定适宜的充种流量、出种头的孔径及振动激振力,形成振动排队出种和破拱振动电机的控制参数,并存储;所述振动激振力为:Further, in step S1, according to the size and fluidity of the ready-to-fill seed, a suitable seed filling flow rate, the aperture of the seed head and the vibration excitation force are calibrated, and the control parameters of the vibration queuing seed and the arch-breaking vibration motor are formed, and store; the vibration exciting force is:
F=Ameω 2 F=Ameω 2
其中,F--振动激振力,N;所述控制参数为:A—外部干扰系数;m—偏心块质量,kg;e—偏心块偏心距,m;ω—振动电机转动角速度,rad/s。Among them, F--vibration exciting force, N; the control parameters are: A-external interference coefficient; m-eccentric block mass, kg; e-eccentricity of eccentric block, m; ω-vibration motor rotational angular velocity, rad/ s.
所述振动激振力,大小为F,方向呈周期性变化,带动锥筒内缓存种子进行振动。The vibration exciting force has a magnitude of F, and its direction changes periodically, which drives the buffered seeds in the cone to vibrate.
在本技术方案中,首次作业的种子需要进行参数的标定,包括:充种流量、出种头的孔径及振动激振力,其中振动激振力包括排队出种激振力和振动破拱激振力;所述出种头孔径 根据种子尺寸确定,初选孔径大小为恰好有两颗种子并行排出对应的孔径值,在标定充种流量和振动激振力后,根据振动排队出种效果进行微调;在本方案中,向锥筒充入物料的流量过大会引起结拱堵塞,流量过小会降低工作效率,因此充入种子的流量存在最优区间。该区间的判定方法为:在锥筒无振动作用下,物料可以顺利通过锥筒时的最大流量为该区间的最小值;在锥筒施加振动作用下,物料可以顺利通过锥筒时的最大流量为该区间的最大值,优选区间中间值作为充种流量;所述振动激振力通过电机转速调节,判定振动排队出种激振力适宜的标准为:在该出种振动激振力作用下,锥筒出口处持续存在一定量缓存种子,且种子受振动作用和出种头限制可逐粒排出。所述种子缓存量形成的原因为:锥筒底部为小径,种子进入到锥筒后,在振动和几何尺寸作用下在锥筒底部的出口处附近聚集形成缓存区,缓存区内的种子在振动作用和出种头尺寸限定下实现逐粒排出;所述破拱振动激振力的标定方法为:在该振动激振力作用下,可将锥筒内结拱堵塞的种子疏通。In this technical solution, the first-time seeds need to be calibrated with parameters, including: seed filling flow, the diameter of the seed head and the vibration excitation force, where the vibration excitation force includes the line out seed excitation force and the vibration arch breaking excitation force. Vibration force; the diameter of the seeding head is determined according to the size of the seeds, and the size of the initial selection is the diameter corresponding to exactly two seeds discharged in parallel. Fine-tuning; in this scheme, the flow rate of the material charged into the cone will be too large, which will cause arching and blockage. The determination method of this interval is: under the action of no vibration of the cone, the maximum flow rate when the material can pass through the cone smoothly is the minimum value of the interval; under the action of vibration of the cone, the maximum flow rate when the material can pass through the cone smoothly is the maximum value of this interval, and the middle value of the interval is preferably used as the seed filling flow; the vibration excitation force is adjusted by the motor speed, and the criterion for judging that the vibration queuing seed excitation force is suitable is: under the action of the seed vibration excitation force , a certain amount of cached seeds persists at the outlet of the cone, and the seeds can be discharged one by one due to vibration and the restriction of the seeding head. The reason for the formation of the seed buffer is: the bottom of the cone is a small diameter, after the seeds enter the cone, under the action of vibration and geometric dimensions, they gather near the exit at the bottom of the cone to form a buffer area, and the seeds in the buffer area vibrate. Grain-by-grain discharge is achieved under the limitation of the size of the seed head and the size of the seed head; the calibration method of the arch-breaking vibration excitation force is: under the action of the vibration excitation force, the seeds blocked by the arch in the cone can be dredged.
再进一步地,步骤S2中包括以下步骤,Further, step S2 includes the following steps,
S21按照步骤S1确定的振动电机的控制参数产生振动激振力控制所述锥筒振动,实现高速排队出种,所述的振动激振力为:1个以上振动电机所产生振动激振力的组合;S21 generates a vibration excitation force according to the control parameters of the vibration motor determined in step S1 to control the vibration of the cone, so as to realize high-speed queuing and seeding, and the vibration excitation force is: the vibration excitation force generated by more than one vibration motor combination;
S22检测结拱堵塞情况,以检测锥筒内种子是否结拱堵塞,出现结拱堵塞按S23处理,结拱堵塞判定标准为:规定时间内未检测到出种脉冲,判定为结拱堵塞;未出现结拱堵塞,重复S21、S22;S22 Detects the situation of arching blockage to detect whether the seeds in the cone are blocked by arching. If the arching blockage occurs, it is handled according to S23. The criteria for determining the arching blockage are: if the seed pulse is not detected within the specified time, it is determined as the arching blockage; If there is an arch blockage, repeat S21 and S22;
S23振动破拱:结拱堵塞检测显示结拱堵塞时,停止充种,按照步骤S1确定的破拱振动电机的控制参数启动破拱振动电机;检测结拱堵塞情况,结拱堵塞未清除,继续按S23处理;检测结拱堵塞已清除,关闭破拱振动电机,重复S21、S22。S23 Vibration arch breaking: when the arching blockage detection shows that the arching blockage is blocked, stop seeding, and start the arch breaking vibration motor according to the control parameters of the arch breaking vibration motor determined in step S1; check the arching blockage, and the arching blockage is not cleared, continue Process according to S23; check that the blockage of the arch has been cleared, turn off the arch breaking vibration motor, and repeat S21 and S22.
在本技术方案中,按S1标定的参数运行,进行振动排队出种作业,且所述振动排队出种步骤具有检测结拱堵塞和破拱功能。工作时,持续进行结拱堵塞检测,当检测到发生结拱堵塞后停止充种,启动振动破拱程序,当检测到结拱堵塞种子被清除后,恢复充种继续振动排队出种作业;所述振动激振力包含振动排队出种激振力和振动破拱激振力,每种激振力可由至少一个振动源提供。振动排队出种时,种子经过结拱堵塞检测装置会产生脉冲信号,通过检测一定时间内是否有脉冲信号即可判定锥筒内种子是否结拱堵塞。In the technical solution, the operation is performed according to the parameters calibrated by S1, and the vibration queuing and seeding operation is carried out, and the vibration queuing and seeding step has the functions of detecting arch blocking and arch breaking. When working, continue to carry out arch blocking detection, stop filling seeds when arch blocking is detected, and start the vibration arch breaking program. The vibration excitation force includes the vibration seeding excitation force and the vibration arch breaking excitation force, and each excitation force can be provided by at least one vibration source. When the seeds are vibrated and lined up to produce seeds, the seeds will generate a pulse signal after passing through the arch blocking detection device. By detecting whether there is a pulse signal within a certain period of time, it can be determined whether the seeds in the cone are blocked by arching.
再进一步地,所述步骤S3具体为:Further, the step S3 is specifically:
S3摩擦加速:下落种子经过两个位置相对运行方向相反的摩擦轮之间的缝隙,缝隙的尺寸根据种子的尺寸自适应调整,摩擦轮与下落种子两侧挤压,并通过摩擦轮的摩擦转动,使 种子两侧与摩擦轮之间产生与预设射出方向相同的摩擦力,从而令种子获得与摩擦力方向相同的加速度高速排出。S3 friction acceleration: the falling seeds pass through the gap between two friction wheels with opposite running directions. The size of the gap is adaptively adjusted according to the size of the seeds. The friction wheel squeezes the falling seeds on both sides and rotates through the friction of the friction wheel. , so that the same friction force as the preset injection direction is generated between the two sides of the seeds and the friction wheel, so that the seeds can be discharged at high speed with the same acceleration as the direction of the friction force.
在本技术方案中,通过两个位置相对运行方向相反的摩擦轮向下落种子提供压力和与预设射出方向相同的速度,因种子两侧与摩擦轮表面存在摩擦,从而产生与预设射出方向相同的摩擦力,种子即可获得加速,从而高速排出。In this technical solution, the pressure and the same speed as the preset injection direction are provided to the falling seeds through the two friction wheels with opposite running directions. Due to the friction between the two sides of the seeds and the surface of the friction wheel, the preset injection direction is generated. With the same frictional force, the seeds can be accelerated and discharged at high speed.
本发明还提供了一种可应用于上述点射式排种方法的点射式排种装置,包括:The present invention also provides a burst-type seed metering device applicable to the above-mentioned burst-type seed metering method, including:
安装板;mounting plate;
摩擦轮加速装置,设于所述安装板下部,用于对种子进行加速;A friction wheel acceleration device, located at the lower part of the mounting plate, is used to accelerate the seeds;
振动排队出种装置,设于所述安装板上部,其下方开口与所述摩擦轮加速装置上方开口位置相对,用于逐粒向所述摩擦轮加速装置提供单粒种子;以及A vibrating queuing seed ejecting device is arranged on the upper part of the mounting plate, and the lower opening is opposite to the upper opening of the friction wheel accelerating device, and is used to provide single seeds to the friction wheel accelerating device one by one; and
导向管,设于所述安装板下部,其与所述摩擦轮加速装置下方开口位置相对,用于引导加速种子精准射到目标位置。The guide tube is arranged at the lower part of the mounting plate, which is opposite to the opening below the friction wheel acceleration device, and is used for guiding the accelerated seeds to accurately shoot to the target position.
在本技术方案中,所述的点射式排种装置利用振动实现种子均匀地逐粒排种,排出的种子获得一定动能并掉落到所述摩擦轮加速装置,其利用摩擦轮的高速旋转对种子进行加速,并且能够对不同尺寸和形状的种子加速,通过所述摩擦轮加速装置的种子获得一定大小的速度排出,进入所述导向管内运行一段距离后射出,该装置实现了模块化安装,结构简单,使得日常操作和维护清理更加方便,运行功率更小,还可实现高速播种,能应用于大田作业,保证其实时性和高效性。In this technical solution, the spot-type seed metering device utilizes vibration to achieve uniform seeding seed by seed, and the discharged seeds obtain a certain kinetic energy and fall to the friction wheel acceleration device, which utilizes the high-speed rotation of the friction wheel to adjust the The seeds are accelerated, and seeds of different sizes and shapes can be accelerated. The seeds obtained through the friction wheel acceleration device are discharged at a certain speed, enter the guide tube and run for a certain distance before being ejected. The device realizes modular installation, The simple structure makes daily operation, maintenance and cleaning more convenient, the running power is smaller, and it can also realize high-speed seeding, which can be applied to field operations to ensure its timeliness and efficiency.
进一步地,所述摩擦轮加速装置包括:Further, the friction wheel acceleration device includes:
加速管,设于所述安装板上,所述加速管左右两侧设有通孔;The acceleration tube is arranged on the mounting plate, and the left and right sides of the acceleration tube are provided with through holes;
摩擦轮,安装于所述加速管两侧,且所述摩擦轮至少一部分嵌入到所述通孔中,使所述摩擦轮在所述加速管内转动;a friction wheel, installed on both sides of the acceleration tube, and at least a part of the friction wheel is embedded in the through hole, so that the friction wheel rotates in the acceleration tube;
驱动机构,其动力输出端与所述摩擦轮连接,用于驱动所述摩擦轮转动;以及a driving mechanism, the power output end of which is connected with the friction wheel, for driving the friction wheel to rotate; and
自适应调节组件,设于所述安装板上,用于自适应调节两侧摩擦轮之间的间距;an adaptive adjustment component, arranged on the mounting plate, for adaptively adjusting the distance between the friction wheels on both sides;
导槽,设于所述安装板上,形状为弧形,用来限制所述自适应调节组件的转动角度,同时限制所述摩擦轮的轴向窜动。The guide groove is arranged on the mounting plate and has an arc shape, which is used to limit the rotation angle of the self-adaptive adjustment component and limit the axial movement of the friction wheel.
在本技术方案中,利用摩擦轮对丸粒化种子进行加速,并且利用自适应调节组件对不同尺寸的种子自动调节摩擦轮的间距大小,当物体从加速管上管口进入时,加速管左右两侧的摩擦轮对种子进行高速摩擦加速,根据被加速种子的大小,自适应调节组件相对于安装板进 行转动对摩擦轮间距进行自适应调节,从而实现了对尺寸在一定范围内变化的丸粒化种子进行加速,保证不会因摩擦轮间距过大或过小而影响对种子的加速效果,且能有效避免种子的破损和摩擦轮的磨损,从而提高播种效率和播种精度,导槽具有限定自适应调节组件位置的作用,保证工作的稳定性,摩擦轮表面采用橡胶等弹性材料,可增加摩擦力,且可以避免挤压过度使种子破损。In this technical solution, the pelletized seeds are accelerated by the friction wheel, and the distance between the friction wheels is automatically adjusted by the self-adaptive adjustment component for seeds of different sizes. The friction wheels on both sides accelerate the seeds by high-speed friction. According to the size of the accelerated seeds, the self-adaptive adjustment component rotates relative to the mounting plate to adaptively adjust the distance between the friction wheels. The granulated seeds are accelerated to ensure that the acceleration effect of the seeds will not be affected by the too large or too small spacing of the friction wheels, and can effectively avoid the damage of the seeds and the wear of the friction wheels, thereby improving the seeding efficiency and seeding accuracy. The function of limiting the position of the self-adaptive adjustment component ensures the stability of the work. The surface of the friction wheel is made of elastic materials such as rubber, which can increase the friction force and avoid the seeds from being damaged due to excessive extrusion.
再进一步地,所述自适应调节组件包括:Still further, the self-adaptive adjustment component includes:
弹性部件;以及elastic parts; and
第一调节架与第二调节架,分别设于所述加速管两侧的所述安装板上,二者相对所述加速管对称布置,呈互为镜像结构;所述第一调节架和第二调节架一端设有铰接孔,另一端设有卡扣和滑块;The first adjustment frame and the second adjustment frame are respectively arranged on the mounting plates on both sides of the acceleration tube, and the two are symmetrically arranged relative to the acceleration tube and form a mirror image structure of each other; the first adjustment frame and the second adjustment frame 2. One end of the adjustment frame is provided with a hinge hole, and the other end is provided with a buckle and a slider;
所述第一调节架和第二调节架一端通过所述铰接孔与安装板铰接,另一端通过所述弹性部件与所述卡扣连接,且所述滑块与安装板的导槽配合;One end of the first adjusting frame and the second adjusting frame is hinged with the mounting plate through the hinge hole, and the other end is connected with the buckle through the elastic member, and the sliding block is matched with the guide groove of the mounting plate;
所述驱动机构包括第一电机和第二电机,所述第一电机和所述第二电机分别与所述第一调节架和第二调节架连接,且所述第一电机和所述第二电机的转动方向相反,摩擦轮分别设于所述第一电机和所述第二电机的外转子上,且所述摩擦轮与所述第一电机和所述第二电机无相对滑动。The driving mechanism includes a first motor and a second motor, the first motor and the second motor are respectively connected with the first adjustment frame and the second adjustment frame, and the first motor and the second adjustment frame are respectively connected. The rotation directions of the motors are opposite, the friction wheels are respectively arranged on the outer rotors of the first motor and the second motor, and the friction wheels do not slide relative to the first motor and the second motor.
现有技术的摩擦轮在工作过程中的间隙是固定不可调节的,所以摩擦轮加速装置只能发射尺寸固定的球类物体,但是对于包衣后的种子而言,很难做到每一个种子都包成尺寸、形状相同的,因此固定的间隙会对种子造成损伤和加剧摩擦轮的磨损,所以在本技术方案中,利用自适应调节组件中的弹性部件和第一调节架和第二调节架,当加速过程中摩擦轮因尺寸不同的种子受到不同的挤压力时,摩擦轮带动与之连接的驱动机构和第一调节架和第二调节架绕安装板的铰接轴转动,从而拉动弹性部件伸缩,达到自适应调节摩擦轮间距的效果,滑块与导槽的配合限制摩擦轮之间的间隙,使摩擦轮间隙小于种子直径,可使摩擦轮对种子施加压力,从而保证种子进入缝隙后有足够的摩擦力,既能有效避免因种子过大而出现伤种和磨损,又能保证加速效果。The gap of the friction wheel in the prior art is fixed and cannot be adjusted during the working process, so the friction wheel acceleration device can only launch spherical objects with a fixed size, but for the coated seeds, it is difficult to achieve every seed. They are all wrapped in the same size and shape, so the fixed gap will cause damage to the seeds and aggravate the wear of the friction wheel. Therefore, in this technical solution, the elastic components in the adaptive adjustment assembly and the first adjustment frame and the second adjustment frame are used. When the friction wheel is subjected to different pressing forces due to seeds of different sizes during the acceleration process, the friction wheel drives the drive mechanism connected to it and the first adjustment frame and the second adjustment frame to rotate around the hinge axis of the mounting plate, thereby pulling The elastic parts are stretched and retracted to achieve the effect of adaptively adjusting the distance between the friction wheels. The cooperation between the slider and the guide groove limits the gap between the friction wheels, so that the gap between the friction wheels is smaller than the diameter of the seeds, so that the friction wheels can exert pressure on the seeds, so as to ensure that the seeds enter There is enough friction behind the gap, which can not only effectively avoid damage and wear due to excessive seeds, but also ensure the acceleration effect.
再进一步地,所述加速管上部为方形管,所述加速管下部为圆形管,且所述加速管上部左右两侧设有所述通孔;所述加速管上部的方形管转为下部圆形管的相接处为平滑过渡,采用方形与圆形内切的形式平滑处理,所述加速管上部方形管前后两内壁各设有两个扇形凹面,所述凹面与摩擦轮间隙配合,可防止种子或其他杂质进入摩擦轮与加速管内壁的缝隙。Still further, the upper part of the acceleration tube is a square tube, the lower part of the acceleration tube is a circular tube, and the left and right sides of the upper part of the acceleration tube are provided with the through holes; the square tube on the upper part of the acceleration tube is turned into a lower part. The junction of the circular tube is a smooth transition, which is smoothed in the form of a square and a circular inscribed. It can prevent seeds or other impurities from entering the gap between the friction wheel and the inner wall of the acceleration tube.
在本技术方案中,加速管分为上下两个部分,加速管上部为方形管,下部为圆形管,加速管左右两侧设有摩擦轮可嵌入的通孔,摩擦轮恰好嵌入到通孔内的扇形凹面内,构成加速种子所需空间,且防止种子或其他杂质进入摩擦轮两端面与加速管内壁的缝隙;加速管和安装板之间的安装方式为可拆卸安装,加速管可根据待加速物体的尺寸大小进行更换,待加速种子从加速管上部的方形管口进入,经加速管上部的通孔处摩擦轮进行加速后从加速管下部的圆形管口射出。In this technical solution, the acceleration tube is divided into upper and lower parts, the upper part of the acceleration tube is a square tube, and the lower part is a circular tube, the left and right sides of the acceleration tube are provided with through holes into which the friction wheels can be embedded, and the friction wheels are just embedded in the through holes The inner fan-shaped concave surface constitutes the space required for accelerating seeds, and prevents seeds or other impurities from entering the gap between the two ends of the friction wheel and the inner wall of the accelerating tube; the installation method between the accelerating tube and the mounting plate is detachable installation, and the accelerating tube can be installed according to The size of the object to be accelerated is changed, and the seeds to be accelerated enter from the square nozzle at the upper part of the acceleration tube, are accelerated by the friction wheel at the through hole at the upper part of the acceleration tube, and then are ejected from the circular nozzle at the lower part of the acceleration tube.
进一步地,所述振动排队出种装置包括:Further, the vibrating queuing seeding device includes:
锥筒,用于向所述摩擦轮加速装置提供种子;a cone for providing seeds to the friction wheel acceleration device;
出种头,安装于所述锥筒底部;A seed head is installed at the bottom of the cone;
开口朝上的加种口,下部与所述锥筒连接;A seeding port with an upward opening, and the lower part is connected with the cone;
振动电机组,固定于所述锥筒的外壁上,为所述锥筒提供振动力,用于排队出种和振动破拱;The vibration motor unit is fixed on the outer wall of the cone, and provides vibration force for the cone, which is used for lining up seeds and vibrating to break the arch;
固定座,设于所述锥筒与所述加种口的连接处,两端固定于所述安装板上,用于固定所述锥筒;以及a fixing seat, which is arranged at the connection between the cone and the seeding port, and the two ends are fixed on the mounting plate for fixing the cone; and
隔振部件,设于所述固定座内,用于缓冲所述锥筒振动对机体的振动。The vibration isolation component is arranged in the fixed seat, and is used for buffering the vibration of the cone cylinder to the vibration of the body.
在本技术方案中,加种口使充种更加便捷,通过加种口充入的种子在锥筒内容置,振动电机组按照种子尺寸及流动性确定所需的振动激振力,激振力大小通过改变电机转速控制。而且由于振动排队出种装置在运行时需要不断振动,为了避免振动排队出种装置在工作过程中的振动影响其他零部件,设置了隔振部件以弱化振动对其余装置及总机体的影响,固定座用于紧固隔振部件,加强固定效果。In this technical solution, the seed filling port makes seed filling more convenient, the seeds filled through the seed feeding port are placed in the cone, and the vibration motor unit determines the required vibration excitation force according to the size and fluidity of the seeds. The size is controlled by changing the motor speed. Moreover, since the vibrating queuing and seeding device needs to vibrate continuously during operation, in order to avoid the vibration of the vibrating queuing and seeding device from affecting other components during the working process, a vibration isolation component is installed to weaken the impact of vibration on the rest of the device and the overall body. The seat is used to fasten the vibration isolation components to enhance the fixing effect.
再进一步地,所述锥筒顶部为大口径,底部为小口径,内壁为光滑的螺旋纹,用于引导种子沿螺旋纹向出种头运动;Still further, the top of the cone is a large diameter, the bottom is a small diameter, and the inner wall is a smooth spiral pattern for guiding the seeds to move toward the seed head along the spiral pattern;
所述出种头可拆卸地安装于所述锥筒底部,其方式可为扣接或旋拧,可根据种子尺寸快速更换,出种头的口径与S1中标定的出种头孔径一致;The seeding head is detachably installed at the bottom of the cone, the method can be buckled or screwed, and can be quickly replaced according to the size of the seed, and the diameter of the seeding head is consistent with the diameter of the seeding head calibrated in S1;
所述出种头下部设有结拱堵塞检测系统,种子通过结拱堵塞检测系统中心区域时产生出种脉冲,用于检测种子排队出种情况;The lower part of the seeding head is provided with an arch blocking detection system, and when the seeds pass through the central area of the arch blocking detection system, a seeding pulse is generated, which is used to detect the queuing of the seeds for seeding;
所述振动电机组包括一个以上振动电机,按功能设为排队出种振动电机组和破拱振动电机组。The vibration motor unit includes more than one vibration motor, and according to the function, it is set to line up the seed vibration motor unit and the arch breaking vibration motor unit.
在本技术方案中,锥筒的顶部截面面积更大,使种子可自由通过并落入其中,降低种子 充入难度,方便操作,底部截面面积更小,使所述锥筒呈倒锥形筒,内壁设有光滑螺旋纹,当向所述锥筒施加振动时,可使充入锥筒内的种子沿螺旋纹向出种头运动并形成缓存区,该区域内的种子经振动作用排出,可实现单粒高速出种;出种头为可拆卸的,可根据种子的形状和尺寸选用不同的排种头,配件小巧,简化操作,降低了配件制造和保管的成本,根据标定的出种头参数选配合适的出种头;结拱堵塞检测系统设于出种头下部,加速管上端,可为对射式红外传感器或其他能检测到种子落下的传感器;所述振动电机组分为排队出种振动电机组和破拱振动电机组,每种电机组至少包含一个振动电机。In this technical solution, the top cross-sectional area of the cone is larger, so that the seeds can freely pass through and fall into it, which reduces the difficulty of seed filling and facilitates operation, and the bottom cross-sectional area is smaller, so that the cone is an inverted cone. The inner wall is provided with a smooth spiral pattern. When vibration is applied to the cone, the seeds charged into the cone can move along the spiral pattern to the seed outlet and form a buffer area. The seeds in this area are discharged by vibration. Single-seed high-speed seeding can be achieved; the seeding head is detachable, and different seeding heads can be selected according to the shape and size of the seeds. The accessories are small, which simplifies the operation and reduces the cost of manufacturing and storage of accessories. The head parameter selects a suitable seed head; the arch blockage detection system is located at the lower part of the seed head and the upper end of the acceleration tube, which can be a through-beam infrared sensor or other sensors that can detect the falling of seeds; the vibration motor components are: Arranged in line to produce a vibration motor unit and an arch breaking vibration motor unit, each of which contains at least one vibration motor.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明提供的方法采用振动排队出种,可较好地解决传统轮式转动部件出种存在的脉动、高速充种难及伤种问题,可高速排队出种,提高播种效率,保证作业的实时性和高效性,并提高出种的连续性和均匀性。(1) The method provided by the present invention adopts vibration queuing for seeding, which can better solve the problems of pulsation, high-speed seeding difficulty and seed damage existing in traditional wheel-type rotating parts, and can be lined up at high speed for seeding, improving sowing efficiency and ensuring Real-time and efficient operation, and improve the continuity and uniformity of seeding.
(2)本发明提供的方法采用间距自适应调节的摩擦轮加速装置对种子进行加速,加速后的种子,受旋翼风场等外界风力影响小,落点可控,且无人机保持较高飞行高度仍能实现精准播种,成行成穴性好,提高了播种的质量,作物通风透气性好,进而减少病虫害滋生;同时,可使种子入泥一定深度,避免种子落于地表而被鸟类、鼠类取食或雨水冲刷而造成缺苗。(2) The method provided by the present invention adopts the friction wheel acceleration device with self-adjusting spacing to accelerate the seeds, the accelerated seeds are less affected by external wind such as rotor wind field, the landing point is controllable, and the unmanned aerial vehicle remains relatively high The flying height can still achieve precise seeding, with good row formation, improving the quality of sowing, and good ventilation of crops, thereby reducing the breeding of diseases and insect pests; at the same time, the seeds can be immersed in the mud to a certain depth, preventing the seeds from falling on the surface and being attacked by birds. , Rodent feeding or rain erosion caused the lack of seedlings.
(3)农业生产中,作物种类繁多,同一作物不同品种种子的外形尺寸存在差异,同一品种的种子尺寸和形状也很难达到相同,本发明提供的点射式排种装置采用自适应调节组件,当种子尺寸大于加速管两侧摩擦轮间隙时,种子在加速过程中将摩擦轮间隙撑大,加速射出后,在弹性部件作用下摩擦轮间隙恢复原状,从而达到自适应调节摩擦轮间距的效果,可较好地解决因种子尺寸不一而造成卡种堵塞、种子损伤和摩擦轮易磨损的问题,提高播种效率和播种的精确度。(3) In agricultural production, there are many kinds of crops, there are differences in the external dimensions of seeds of different varieties of the same crop, and it is difficult to achieve the same size and shape of seeds of the same variety. When the size of the seed is larger than the gap between the friction wheels on both sides of the accelerating tube, the seeds will expand the gap between the friction wheels during the acceleration process. After the accelerated injection, the gap between the friction wheels will return to its original state under the action of the elastic components, so as to achieve the effect of adaptively adjusting the distance between the friction wheels. , which can better solve the problems of seed jam, seed damage and easy wear of friction wheels due to different seed sizes, and improve sowing efficiency and sowing accuracy.
(4)本发明提供的点射式排种装置包含结拱堵塞检测系统和破拱振动电机组,使该装置具备结拱堵塞监测和自破拱功能,可较好地解决种子在种箱或管路中结拱堵塞问题。(4) The point-shot seed metering device provided by the present invention includes an arch blocking detection system and an arch breaking vibration motor unit, so that the device has the functions of arch blocking monitoring and self-breaking arch, which can better solve the problem of seeds in the seed box or pipe. The problem of road jams.
(5)本发明提供的方法步骤简单,结构模块化,拆卸及维护工作量小,不仅可用于播种作业,也可用于肥料、除草颗粒剂、杀螺颗粒剂、杀虫颗粒剂等其他颗粒物料的单粒快速出料作业。(5) The method provided by the present invention has simple steps, modular structure, small disassembly and maintenance workload, and can be used not only for sowing operations, but also for other granular materials such as fertilizers, herbicidal granules, snail-killing granules, and insecticidal granules. The single-grain fast discharge operation.
附图说明Description of drawings
图1为本发明一种点射式排种装置的结构示意图。FIG. 1 is a schematic structural diagram of a spot-type seed metering device of the present invention.
图2为本发明一种点射式排种装置的安装板及加速管结构示意图。FIG. 2 is a schematic structural diagram of a mounting plate and an accelerating tube of a spot-type seed metering device according to the present invention.
图3为本发明一种点射式排种装置的部分剖割示意图。FIG. 3 is a partial cutaway schematic diagram of a point-shot seed metering device according to the present invention.
图4为本发明一种点射式排种装置的调节架示意图。FIG. 4 is a schematic diagram of an adjustment frame of a point-shot seed metering device of the present invention.
图5为本发明一种点射式排种装置的振动排队出种装置结构示意图。FIG. 5 is a schematic structural diagram of a vibrating queuing seed ejecting device of a point-shooting seed metering device of the present invention.
图6为本发明一种点射式排种装置摩擦轮和驱动机构连接结构示意图。FIG. 6 is a schematic diagram of the connection structure between the friction wheel and the driving mechanism of a point-shot seed metering device of the present invention.
图7为本发明一种点射式排种装置的锥筒内壁螺旋纹示意图。FIG. 7 is a schematic view of the spiral pattern on the inner wall of the cone of a point-shot seed metering device of the present invention.
图8为本发明一种点射式排种方法的流程示意图。FIG. 8 is a schematic flow chart of a point-shot seed metering method according to the present invention.
附图中标记为:安装板100;铰接轴110;导槽120;振动排队出种装置200;锥筒210;加种口211;隔振部件安装槽212;振动电机安装孔213;出种头214;振动电机220;固定座230;隔振部件240;结拱堵塞检测系统250;摩擦轮加速装置300;摩擦轮310;弹性部件320;加速管330;通孔331;第一调节架340;第二调节架350;铰接孔341;驱动机构安装座342;卡扣343;滑块344;第一电机351;第二电机352;导向管400。The drawings are marked as: mounting plate 100; hinge shaft 110; guide groove 120; vibrating queuing seeding device 200; cone 210; seeding port 211; vibration isolation component mounting groove 212; 214; vibration motor 220; fixing seat 230; vibration isolation component 240; arching blockage detection system 250; friction wheel acceleration device 300; friction wheel 310; The second adjusting frame 350; the hinge hole 341; the drive mechanism mounting seat 342; the buckle 343; the slider 344; the first motor 351; the second motor 352;
具体实施方式Detailed ways
本发明附图仅用于示例性说明,不能理解为对本发明的限制。为了更好说明以下实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。The accompanying drawings of the present invention are only used for exemplary illustration, and should not be construed as limiting the present invention. In order to better illustrate the following embodiments, some parts of the drawings may be omitted, enlarged or reduced, which do not represent the size of the actual product; for those skilled in the art, some well-known structures and their descriptions in the drawings may be omitted. understandable.
实施例1Example 1
本实施例中的一种点射式排种方法,如图8所示,包括以下步骤:A shot-type seed metering method in this embodiment, as shown in FIG. 8 , includes the following steps:
S1标定参数:标定并存储点射式排种控制参数;S1 calibration parameters: calibrate and store the control parameters of burst seed metering;
S2振动排队出种:通过加种口向锥筒充入种子,控制锥筒振动,种子受振动作用而流动,从出种头排出下落;S2 Vibration queuing for seeding: filling the cone with seeds through the seed feeding port to control the vibration of the cone, the seeds flow under the action of vibration, and are discharged from the seeding head;
S3摩擦加速:使下落的种子两侧产生与预设射出方向相同的摩擦力,从而令种子获得与摩擦力相应的加速度高速排出;S3 friction acceleration: make the falling seeds generate the same friction force as the preset injection direction on both sides, so that the seeds can be discharged at high speed with the acceleration corresponding to the friction force;
S4调整方向:对高速排出的种子进行方向引导,从而使种子精准射到目标位置。S4 adjust the direction: guide the seeds discharged at high speed, so that the seeds can be accurately shot to the target position.
在步骤S1中,根据准备充入种子的尺寸及流动性标定适宜的充种流量、出种头的孔径及振动激振力,形成振动排队出种和破拱振动电机的控制参数,并存储;所述振动激振力为:In step S1, according to the size and fluidity of the seed to be filled, the appropriate seed filling flow rate, the aperture of the seed head and the vibration excitation force are calibrated, and the control parameters of the vibration queuing seed and the arch breaking vibration motor are formed, and stored; The vibration exciting force is:
F=Ameω 2 F=Ameω 2
其中,F--振动激振力,N;所述控制参数为:A—外部干扰系数;m—偏心块质量,kg;e—偏心块偏心距,m;ω—振动电机转动角速度,rad/s。Among them, F--vibration exciting force, N; the control parameters are: A-external interference coefficient; m-eccentric block mass, kg; e-eccentricity of eccentric block, m; ω-vibration motor rotational angular velocity, rad/ s.
所述振动激振力,大小为F,方向呈周期性变化,带动锥筒内缓存种子进行振动。The vibration exciting force has a magnitude of F, and its direction changes periodically, which drives the buffered seeds in the cone to vibrate.
在本实施例中所述参数的标定具体方法为:The specific method for calibrating the parameters described in this embodiment is:
所述出种头孔径根据种子尺寸确定,初选孔径大小为恰好有两颗种子能并行排出时对应的孔径值,在标定充种流量和振动激振力后,根据振动排队出种效果进行微调;在本方案中,向锥筒充入种子的流量过大会引起结拱堵塞,流量过小会降低工作效率,因此充入种子的流量存在最优区间。该区间的判定方法为:在锥筒无振动作用下,种子可以顺利通过锥筒时的最大流量为该区间的最小值;在锥筒施加振动作用下,种子可以顺利通过锥筒时的最大流量为该区间的最大值,优选区间中间值作为充种流量;所述振动激振力通过电机转速调节,判定振动排队出种激振力适宜的标准为:在该出种振动激振力作用下,锥筒出口处持续存在一定量缓存种子,且种子受振动作用和出种头限制可逐粒排出。所述种子缓存量形成的原因为:锥筒底部为小径,种子进入到锥筒后,在振动和几何尺寸作用下在锥筒底部的出口处附近聚集形成缓存区,缓存区内的种子在振动作用和出种头尺寸限定下实现逐粒排出;所述破拱振动激振力的标定方法为:在该振动激振力作用下,可将锥筒内结拱堵塞的种子疏通。The diameter of the seeding head is determined according to the size of the seeds, and the size of the primary selection is the diameter corresponding to when exactly two seeds can be discharged in parallel. After calibrating the seed filling flow and the vibration exciting force, fine-tuning is carried out according to the effect of queuing the seeds. ; In this scheme, the flow rate of filling the seeds into the cone is too large, which will cause the blockage of the arch, and the flow rate is too small, which will reduce the work efficiency, so there is an optimal interval for the flow rate of filling the seeds. The determination method of this interval is as follows: under the action of no vibration of the cone, the maximum flow rate when the seeds can pass through the cone smoothly is the minimum value of the interval; under the action of vibration of the cone, the maximum flow rate when the seeds can pass through the cone smoothly is the maximum value of this interval, and the middle value of the interval is preferably used as the seed filling flow; the vibration excitation force is adjusted by the motor speed, and the criterion for judging that the vibration queuing seed excitation force is suitable is: under the action of the seed vibration excitation force , a certain amount of cached seeds persists at the outlet of the cone, and the seeds can be discharged one by one due to vibration and the restriction of the seeding head. The reason for the formation of the seed buffer is: the bottom of the cone is a small diameter, after the seeds enter the cone, under the action of vibration and geometric dimensions, they gather near the exit at the bottom of the cone to form a buffer area, and the seeds in the buffer area vibrate. Grain-by-grain discharge is achieved under the limitation of the size of the seed head and the size of the seed head; the calibration method of the arch-breaking vibration excitation force is: under the action of the vibration excitation force, the seeds blocked by the arch in the cone can be dredged.
所述步骤S2具体为:The step S2 is specifically:
S21按照步骤S1确定的振动电机的控制参数控制所述锥筒振动,实现高速排队出种;S21 controls the vibration of the cone according to the control parameters of the vibration motor determined in step S1, so as to realize high-speed queuing and seeding;
S22检测结拱堵塞情况,出现结拱堵塞按S23处理;未出现结拱堵塞,重复S21、S22;S22 Detects the blocking of the arch, and if the blocking of the arch occurs, it is handled according to S23; if there is no blocking of the arch, repeat S21 and S22;
S23振动破拱:结拱堵塞检测显示结拱堵塞时,停止充种,按照步骤S1确定的破拱振动电机的控制参数启动破拱振动电机;检测结拱堵塞情况,结拱堵塞未清除,继续按S23处理;检测结拱堵塞已清除,关闭破拱振动电机,重复S21、S22。S23 Vibration arch breaking: when the arching blockage detection shows that the arching blockage is blocked, stop seeding, and start the arch breaking vibration motor according to the control parameters of the arch breaking vibration motor determined in step S1; check the arching blockage, and the arching blockage is not cleared, continue Process according to S23; check that the blockage of the arch has been cleared, turn off the arch breaking vibration motor, and repeat S21 and S22.
所述的振动激振力,为1个以上振动电机所产生振动激振力的组合;所述结拱堵塞检测用于检测锥筒内种子是否结拱堵塞,结拱堵塞判定标准为:规定时间内未检测到出种脉冲,判定为结拱堵塞。The vibration excitation force is the combination of vibration excitation forces generated by more than one vibration motor; the arching blockage detection is used to detect whether the seeds in the cone are blocked by arching, and the criteria for determining the arching blockage are: a specified time If no seeding pulse is detected, it is determined that the arch is blocked.
所述步骤S3具体为:下落种子经过两个位置相对运行方向相反的摩擦轮之间的缝隙,缝隙的尺寸根据种子的尺寸自适应调整,摩擦轮与下落种子两侧挤压,并通过摩擦轮的摩擦转动,使种子两侧与摩擦轮之间产生与预设射出方向相同的摩擦力,从而令种子获得与摩擦力方向相同的加速度高速排出。The step S3 is specifically as follows: the falling seeds pass through the gap between two friction wheels with opposite running directions, the size of the gap is adaptively adjusted according to the size of the seeds, the friction wheel and the falling seeds are squeezed on both sides, and the friction wheel passes through the gap between the falling seeds. The frictional rotation of the radiator causes the frictional force between the two sides of the seeds and the friction wheel to be the same as the preset injection direction, so that the seeds can be discharged at high speed with the acceleration in the same direction as the frictional force.
在本实施例中,所述摩擦轮之间的缝隙小于种子的直径,且加速过程中摩擦轮间隙大小 根据被加速种子大小自适应调节。通过两个位置相对运行方向相反的摩擦轮向下落种子提供压力和与预设射出方向相同的速度,因种子两侧与摩擦轮表面存在摩擦,从而产生与预设射出方向相同的摩擦力,种子即可获得加速,从而高速排出。射种速度大小通过所述摩擦轮的转速进行调节,所述摩擦轮的较优线速度区间为14~18m/s。In this embodiment, the gap between the friction wheels is smaller than the diameter of the seeds, and the size of the gap between the friction wheels is adaptively adjusted according to the size of the accelerated seeds during the acceleration process. The pressure and the same speed as the preset injection direction are provided to the falling seeds through two friction wheels with opposite running directions. Due to the friction between the two sides of the seeds and the surface of the friction wheel, the same friction force as the preset injection direction is generated. Acceleration can be obtained, resulting in high-speed discharge. The seeding speed is adjusted by the rotational speed of the friction wheel, and the optimal linear speed range of the friction wheel is 14-18m/s.
本实施例的方法可高速排出种子,加速后的种子,受旋翼风场等外界风力影响小,落点可控,且无人机保持较高飞行高度仍能实现精准播种,成行成穴性好,提高了播种的质量,作物通风透气性好,进而减少病虫害滋生;同时,可使种子入泥一定深度,避免种子落于地表而被鸟类、鼠类取食或雨水冲刷而造成缺苗;摩擦轮的间隙可以根据种子大小及形状自动调节,可较好地解决因种子尺寸不一而造成卡种堵塞、种子损伤和摩擦轮易磨损的问题,提高播种效率和播种精度。The method of this embodiment can discharge seeds at a high speed, the accelerated seeds are less affected by external wind forces such as rotor wind fields, and the landing point is controllable, and the drone can still achieve precise seeding while maintaining a high flying height, and has good cavitation in rows. , improve the quality of sowing, and the crops have good ventilation and ventilation, thereby reducing the breeding of diseases and insect pests; at the same time, the seeds can be immersed in the mud to a certain depth, so as to prevent the seeds from falling on the surface and being eaten by birds, rodents or rainwater, resulting in lack of seedlings; The gap of the friction wheel can be automatically adjusted according to the size and shape of the seeds, which can better solve the problems of jamming, seed damage and easy wear of the friction wheel due to different seed sizes, and improve the seeding efficiency and seeding accuracy.
如图1和图2所示,本实施例中还包括一种点射式排种装置,适用于本实施例中所述点射式排种方法,其包括安装板100、摩擦轮加速装置300、振动排队出种装置200以及导向管400。As shown in FIG. 1 and FIG. 2 , the present embodiment also includes a spot-shooting seed metering device, which is suitable for the spot-shooting seed metering method described in this embodiment, and includes a mounting plate 100 , a friction wheel acceleration device 300 , a vibration Line up the seed ejection device 200 and the guide tube 400 .
所述摩擦轮加速装置300设于所述安装板100下部,用于对种子进行加速,其包括:摩擦轮310、加速管330、驱动机构以及自适应调节组件。所述加速管330设于所述安装板100上,其左右两侧设有通孔331,如图所示,加速管330上部为方形管,截面和管口为方形,其安装在所述安装板100的中轴线位置处,且上部左右两侧面设有摩擦轮310可嵌入的通孔331,所述加速管330下部为圆形管,截面和管口为圆形。待加速种子在加速管330中经历的过程是:从加速管330上部的方形管口进入,经加速管330上部的通孔331处摩擦轮310加速后从加速管330下部的圆形管口射出,并且根据待加速种子的尺寸大小可适应性更换加速管330,使得加速管330管口适配待加速种子,优化种子的射出效果;The friction wheel acceleration device 300 is provided at the lower part of the mounting plate 100 for accelerating the seeds, and includes: a friction wheel 310 , an acceleration tube 330 , a driving mechanism and an adaptive adjustment component. The acceleration tube 330 is set on the mounting plate 100, and through holes 331 are provided on the left and right sides of the acceleration tube 330. As shown in the figure, the upper part of the acceleration tube 330 is a square tube, and the cross section and the mouth of the tube are square. At the central axis of the plate 100, and on the left and right sides of the upper part, there are through holes 331 into which the friction wheels 310 can be embedded. The process that the seeds to be accelerated go through in the acceleration tube 330 are: enter from the square nozzle at the upper part of the acceleration tube 330, and after being accelerated by the friction wheel 310 at the through hole 331 at the upper part of the acceleration tube 330, they are ejected from the circular nozzle at the lower part of the acceleration tube 330. , and the acceleration tube 330 can be adaptively replaced according to the size of the seeds to be accelerated, so that the nozzle of the acceleration tube 330 is adapted to the seeds to be accelerated, and the ejection effect of the seeds is optimized;
如图所示,在本实施例中摩擦轮310数量为两个,为环状结构,安装于所述加速管330两侧,且所述摩擦轮310至少一部分嵌入到所述通孔331中,使所述摩擦轮310在所述加速管330内转动,所述摩擦轮310表面柔软有弹性,可采用橡胶等材料制成,能够提供较大的摩擦力和保护待加速物体不受损伤,摩擦轮310对物体的加速过程是:待加速物体进入加速管330后经加速管330左右两侧通孔331处高速旋转的摩擦轮310摩擦获得初速度后从加速管330下方管口射出;As shown in the figure, in this embodiment, the number of friction wheels 310 is two, which are annular structures and are installed on both sides of the acceleration tube 330, and at least a part of the friction wheels 310 is embedded in the through hole 331, The friction wheel 310 is rotated in the acceleration tube 330. The surface of the friction wheel 310 is soft and elastic, and can be made of materials such as rubber, which can provide greater friction and protect the object to be accelerated from damage and friction. The acceleration process of the object by the wheel 310 is: after the object to be accelerated enters the acceleration tube 330, it is rubbed by the friction wheels 310 rotating at high speed at the through holes 331 on the left and right sides of the acceleration tube 330 to obtain the initial speed and then ejected from the nozzle below the acceleration tube 330;
结合图3、图6所示,所述驱动机构包括第一电机351和第二电机352,其转动方向相反,摩擦轮310套设在第一电机351和第二电机352的外转子上,工作过程中摩擦轮310与第一 电机351和第二电机352无相对滑动,其动力输出端与所述摩擦轮310连接,用于驱动所述摩擦轮310转动,所述第一电机351和第二电机352通过螺栓分别固定安装在加速管330两侧的第一调节架340和第二调节架350上,驱动机构驱动摩擦轮310转动的过程是:摩擦轮310通过螺栓固定于第一电机351和第二电机352的外转子上,且摩擦轮310与第一电机351、摩擦轮310与第二电机352间无相对滑动的趋势,当第一电机351和第二电机352驱动时,加速管330左右两侧的摩擦轮310的转动方向相反,对种子进行摩擦加速。3 and 6 , the driving mechanism includes a first motor 351 and a second motor 352, which rotate in opposite directions, and the friction wheel 310 is sleeved on the outer rotors of the first motor 351 and the second motor 352, and works During the process, the friction wheel 310 does not slide relative to the first motor 351 and the second motor 352, and its power output end is connected to the friction wheel 310 for driving the friction wheel 310 to rotate. The first motor 351 and the second motor 351 The motor 352 is respectively fixed and installed on the first adjusting frame 340 and the second adjusting frame 350 on both sides of the acceleration tube 330 by bolts, and the driving mechanism drives the friction wheel 310 to rotate as follows: the friction wheel 310 is fixed on the first motor 351 and the first motor 351 and On the outer rotor of the second motor 352, and there is no relative sliding tendency between the friction wheel 310 and the first motor 351, and between the friction wheel 310 and the second motor 352, when the first motor 351 and the second motor 352 are driven, the acceleration tube 330 The rotation directions of the friction wheels 310 on the left and right sides are opposite, and the seeds are frictionally accelerated.
如图2、3、4所示,本实施例的自适应调节组件包括第一调节架340和第二调节架350,二者相对与所述加速管对称布置,呈互为镜像结构,分别安装在所述加速管330左右两侧的所述安装板100上,用于调节两侧摩擦轮310之间的间距,第一调节架340和第二调节架350均包括一体成型的铰接孔341、驱动机构安装座342、设于所述调节架两侧的卡扣343和滑块344,调节架中心处设有安装第一电机351或第二电机352的驱动机构安装座342,驱动机构安装座342的周围设有与第一电机351和第二电机352匹配的安装孔,第一调节架340通过铰接孔341铰接在所述安装板100上,所述第一调节架340的卡扣343通过所述弹性部件320与所述第二调节架350的卡扣连接;所述第一调节架340的滑块344安装在所述安装板100的导槽120上;所述第二调节架350与第一调节架340安装方式相同。As shown in FIGS. 2 , 3 and 4 , the self-adaptive adjustment assembly of this embodiment includes a first adjustment frame 340 and a second adjustment frame 350 , which are symmetrically arranged relative to the acceleration tube and are mirror images of each other, which are installed separately. The mounting plates 100 on the left and right sides of the acceleration tube 330 are used to adjust the distance between the friction wheels 310 on both sides. The drive mechanism mounting seat 342, the buckles 343 and the sliders 344 arranged on both sides of the adjusting frame, the center of the adjusting frame is provided with a driving mechanism mounting seat 342 for installing the first motor 351 or the second motor 352, and the driving mechanism mounting seat 342 is provided with mounting holes matching the first motor 351 and the second motor 352, the first adjusting frame 340 is hinged on the mounting plate 100 through the hinge hole 341, and the buckle 343 of the first adjusting frame 340 passes through The elastic member 320 is connected with the snap connection of the second adjusting frame 350; the sliding block 344 of the first adjusting frame 340 is installed on the guide groove 120 of the mounting plate 100; the second adjusting frame 350 is connected to the The first adjusting frame 340 is installed in the same manner.
弹性部件320具体为拉簧,拉簧两端分别连接加速管330两侧的第一调节架340和第二调节架350,两侧调节架受到拉簧的弹力大小相等方向相反。The elastic member 320 is specifically a tension spring, the two ends of the tension spring are respectively connected to the first adjusting frame 340 and the second adjusting frame 350 on both sides of the acceleration tube 330 , and the two adjusting frames are subjected to equal and opposite directions of the elastic force of the tension spring.
自适应调节组件的工作过程为:待加速种子从加速管330进入,在两摩擦轮310之间被摩擦挤压,两摩擦轮310受到待加速种子的相对挤压力后,带动第一调节架340和第二调节350架绕铰接轴转动,从而带动拉簧进行伸缩,达到自适应调节摩擦轮310之间间距的作用。The working process of the adaptive adjustment assembly is as follows: the seeds to be accelerated enter from the acceleration tube 330 and are squeezed by friction between the two friction wheels 310. After the two friction wheels 310 receive the relative extrusion force of the seeds to be accelerated, the first adjustment frame is driven. The frame 340 and the second adjustment 350 rotate around the hinge shaft, thereby driving the tension spring to expand and contract, so as to achieve the function of adaptively adjusting the distance between the friction wheels 310 .
所述导向管400设于所述安装板100下部,所述导向管400可为内壁光滑中空直管,其上方开口与所述摩擦轮加速装置300下方开口位置相对,可与所述加速管330可拆卸对接,或通过螺栓与加速管330下方出口固连,用于对被加速种子的运动方向进行引导。The guide tube 400 is arranged at the lower part of the mounting plate 100 . The guide tube 400 can be a hollow straight tube with a smooth inner wall. Removable butt, or fixed connection with the outlet below the acceleration tube 330 through bolts, is used to guide the movement direction of the accelerated seeds.
如图1、3、5所示,所述振动排队出种装置200设于所述安装板100上部,其下方开口与所述摩擦轮加速装置300上方开口位置相对,与所述加速管330之间留有缝隙,用于逐次向所述摩擦轮加速装置300提供单粒种子,其包括:锥筒210、开口朝上的加种口211、隔振部件安装槽212、振动电机安装孔213、出种头214、振动电机组220、固定座230、隔振部件240和结拱堵塞检测系统250。As shown in FIGS. 1 , 3 and 5 , the vibrating seeding device 200 is installed on the upper part of the mounting plate 100 , and the lower opening thereof is opposite to the upper opening of the friction wheel accelerating device 300 , and is opposite to the accelerating tube 330 . There are gaps between them for successively providing single seeds to the friction wheel acceleration device 300, which includes: a cone 210, a seed feeding port 211 with an upward opening, a vibration isolation component installation slot 212, a vibration motor installation hole 213, The seeding head 214 , the vibration motor unit 220 , the fixed seat 230 , the vibration isolation member 240 and the arching blockage detection system 250 .
结合图7所示,所述锥筒210为倒锥形筒,其顶部截面面积大于其底部截面面积,其用 于向所述摩擦轮加速装置300提供种子,所述锥筒210内壁为光滑的螺旋纹,使种子在所述锥筒210内可沿螺旋纹向出种头214运动,所述出种头214可拆卸地安装于所述锥筒210底部,在锥筒210上方设置开口朝上的加种口211,通过锥筒210侧腰处设置的两个振动电机安装孔213将所述振动电机组220固定于所述锥筒210的外壁上,所述振动电机组220包括排队出种振动电机和破拱振动电机,分别完成振动排队出种和振动破拱功能;所述隔振部件240固定在所述隔振部件安装槽212内,固定座230与隔振部件240配合将锥筒固定在所述安装板100上,缓冲所述锥筒210振动对机体的影响。As shown in FIG. 7 , the cone 210 is an inverted cone, and its top cross-sectional area is larger than its bottom cross-sectional area, which is used to provide seeds to the friction wheel acceleration device 300 , and the inner wall of the cone 210 is smooth Spiral pattern, so that the seeds can move along the spiral pattern in the cone 210 to the seed head 214. The seed head 214 is detachably installed on the bottom of the cone 210, and the opening above the cone 210 is set upward. The seed feeding port 211, the vibration motor group 220 is fixed on the outer wall of the cone cylinder 210 through the two vibration motor mounting holes 213 provided at the side waist of the cone cylinder 210, and the vibration motor group 220 includes queuing up seeds. The vibration motor and the arch-breaking vibration motor respectively complete the functions of vibrating queuing and arch-breaking; the vibration isolation member 240 is fixed in the vibration isolation member installation groove 212, and the fixed seat 230 cooperates with the vibration isolation member 240 to connect the cone. It is fixed on the mounting plate 100 to buffer the impact of the vibration of the cone 210 on the body.
显然,本发明的上述实施例仅仅是为清楚地说明本发明技术方案所作的举例,而并非是对本发明的具体实施方式的限定。凡在本发明权利要求书的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the technical solutions of the present invention, and are not intended to limit the specific embodiments of the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principle of the claims of the present invention shall be included within the protection scope of the claims of the present invention.

Claims (10)

  1. 一种点射式排种方法,其特征在于,包括以下步骤:A point-shot seed metering method, characterized in that it comprises the following steps:
    S1标定参数:标定并存储点射式排种控制参数;S1 calibration parameters: calibrate and store the control parameters of burst seed metering;
    S2振动排队出种:通过加种口向锥筒充入种子,控制锥筒振动,种子受振动作用而流动,从出种头排出下落;S2 Vibration queuing for seeding: filling the cone with seeds through the seed feeding port to control the vibration of the cone, the seeds flow under the action of vibration, and are discharged from the seeding head;
    S3摩擦加速:使下落的种子两侧产生与预设射出方向相同的摩擦力,从而令种子获得与摩擦力相应的加速度高速排出;S3 friction acceleration: make the falling seeds generate the same friction force as the preset injection direction on both sides, so that the seeds can be discharged at high speed with the acceleration corresponding to the friction force;
    S4调整方向:对高速排出的种子进行方向引导,从而使种子精准射到目标位置。S4 adjust the direction: guide the seeds discharged at high speed, so that the seeds can be accurately shot to the target position.
  2. 根据权利要求1所述的一种点射式排种方法,其特征在于,在步骤S1中,根据准备充入种子的尺寸及流动性标定适宜的充种流量、出种头的孔径及振动激振力,形成振动排队出种和破拱振动电机的控制参数,并存储;所述振动激振力为:A point-shot seed metering method according to claim 1, characterized in that, in step S1, according to the size and fluidity of the seeds to be filled, the appropriate seed filling flow rate, the diameter of the seed head and the vibration excitation are calibrated force to form the control parameters of the vibration queuing and arch-breaking vibration motor, and store them; the vibration exciting force is:
    F=Ameω 2 F=Ameω 2
    其中,F--振动激振力,N;所述控制参数为:A—外部干扰系数;m—偏心块质量,kg;e—偏心块偏心距,m;ω—振动电机转动角速度,rad/s。Among them, F--vibration exciting force, N; the control parameters are: A-external interference coefficient; m-eccentric block mass, kg; e-eccentricity of eccentric block, m; ω-vibration motor rotational angular velocity, rad/ s.
    所述振动激振力,大小为F,方向呈周期性变化,带动锥筒内缓存种子进行振动。The vibration exciting force has a magnitude of F, and its direction changes periodically, which drives the buffered seeds in the cone to vibrate.
  3. 根据权利要求1所述的一种点射式排种方法,其特征在于,步骤S2中包括以下步骤,The method of claim 1, wherein step S2 comprises the following steps:
    S21按照步骤S1确定的振动电机的控制参数产生振动激振力控制所述锥筒振动,实现高速排队出种,所述的振动激振力为:1个以上振动电机所产生振动激振力的组合;S21 generates a vibration excitation force according to the control parameters of the vibration motor determined in step S1 to control the vibration of the cone, so as to realize high-speed queuing and seeding, and the vibration excitation force is: the vibration excitation force generated by more than one vibration motor combination;
    S22检测结拱堵塞情况,以检测锥筒内种子是否结拱堵塞,出现结拱堵塞按S23处理,结拱堵塞判定标准为:规定时间内未检测到出种脉冲,判定为结拱堵塞;未出现结拱堵塞,重复S21、S22;S22 Detects the situation of arching blockage to detect whether the seeds in the cone are blocked by arching. If the arching blockage occurs, it is handled according to S23. The criteria for determining the arching blockage are: if the seed pulse is not detected within the specified time, it is determined as the arching blockage; If there is an arch blockage, repeat S21 and S22;
    S23振动破拱:结拱堵塞检测显示结拱堵塞时,停止充种,按照步骤S1确定的破拱振动电机的控制参数启动破拱振动电机;检测结拱堵塞情况,结拱堵塞未清除,继续按S23处理;检测结拱堵塞已清除,关闭破拱振动电机,重复S21、S22。S23 Vibration arch breaking: when the arching blockage detection shows that the arching blockage is blocked, stop seeding, and start the arch breaking vibration motor according to the control parameters of the arch breaking vibration motor determined in step S1; check the arching blockage, and the arching blockage is not cleared, continue Process according to S23; check that the blockage of the arch has been cleared, turn off the arch breaking vibration motor, and repeat S21 and S22.
  4. 根据权利要求1所述的一种点射式排种方法,其特征在于,所述步骤S3具体为:The method of claim 1, wherein the step S3 is specifically:
    S3摩擦加速:下落种子经过两个位置相对运行方向相反的摩擦轮之间的缝隙,缝隙的尺寸根据种子的尺寸自适应调整,摩擦轮与下落种子两侧挤压,并通过摩擦轮的摩擦转动,使种子两侧与摩擦轮之间产生与预设射出方向相同的摩擦力,从而令种子获得与摩擦力方向相同的加速度高速排出。S3 friction acceleration: the falling seeds pass through the gap between the two friction wheels with opposite running directions. The size of the gap is adaptively adjusted according to the size of the seeds. The friction wheel squeezes the falling seeds on both sides and rotates through the friction of the friction wheel. , so that the same friction force as the preset injection direction is generated between the two sides of the seeds and the friction wheel, so that the seeds can be discharged at high speed with the same acceleration as the direction of the friction force.
  5. 一种适用于权利要求1至4任一项所述一种点射式排种方法的点射式排种装置,其特征在于,包括:A burst-type seed metering device suitable for the burst-type seed metering method according to any one of claims 1 to 4, characterized in that, comprising:
    安装板;mounting plate;
    摩擦轮加速装置,设于所述安装板下部,用于对种子进行加速;A friction wheel acceleration device, located at the lower part of the mounting plate, is used to accelerate the seeds;
    振动排队出种装置,设于所述安装板上部,其下方出种头与所述摩擦轮加速装置上方开口位置相对,用于逐粒向所述摩擦轮加速装置提供单粒种子;以及A vibrating queuing seed ejecting device is arranged on the upper part of the mounting plate, and the lower seed ejecting head is opposite to the upper opening of the friction wheel accelerating device, and is used to provide single seeds to the friction wheel accelerating device one by one; and
    导向管,设于所述安装板下部,其与所述摩擦轮加速装置下方开口位置相对,用于引导加速种子精准射到目标位置。The guide tube is arranged at the lower part of the mounting plate, which is opposite to the opening below the friction wheel acceleration device, and is used for guiding the accelerated seeds to accurately shoot to the target position.
  6. 根据权利要求5所述的一种点射式排种装置,其特征在于,A point-shot seed metering device according to claim 5, characterized in that:
    所述摩擦轮加速装置包括:The friction wheel acceleration device includes:
    加速管,设于所述安装板上,所述加速管左右两侧设有通孔;The acceleration tube is arranged on the mounting plate, and the left and right sides of the acceleration tube are provided with through holes;
    摩擦轮,安装于所述加速管两侧,且所述摩擦轮至少一部分嵌入到所述通孔中,使所述摩擦轮在所述加速管内转动;a friction wheel, installed on both sides of the acceleration tube, and at least a part of the friction wheel is embedded in the through hole, so that the friction wheel rotates in the acceleration tube;
    驱动机构,其动力输出端与所述摩擦轮连接,用于驱动所述摩擦轮转动;a driving mechanism, the power output end of which is connected with the friction wheel, and is used for driving the friction wheel to rotate;
    自适应调节组件,设于所述安装板上,用于自适应调节两侧摩擦轮之间的间距;以及an adaptive adjustment component, arranged on the mounting plate, for adaptively adjusting the distance between the friction wheels on both sides; and
    导槽,设于所述安装板上,形状为弧形,用来限制所述自适应调节组件的转动角度,同时限制所述摩擦轮的轴向窜动。The guide groove is arranged on the mounting plate and has an arc shape, which is used to limit the rotation angle of the self-adaptive adjustment component and limit the axial movement of the friction wheel.
  7. 根据权利要求6所述的一种点射式排种装置,其特征在于,A point-shot seed metering device according to claim 6, characterized in that:
    所述自适应调节组件包括:The self-adaptive adjustment component includes:
    弹性部件;以及elastic parts; and
    第一调节架与第二调节架,分别设于所述加速管两侧的所述安装板上,二者相对于所述加速管对称布置;所述第一调节架和第二调节架一端设有铰接孔,另一端设有卡扣和滑块;The first adjustment frame and the second adjustment frame are respectively arranged on the mounting plates on both sides of the acceleration tube, and they are arranged symmetrically with respect to the acceleration tube; the first adjustment frame and the second adjustment frame are arranged at one end of the There is a hinge hole, and the other end is provided with a buckle and a slider;
    所述第一调节架和第二调节架一端通过所述铰接孔与安装板铰接,另一端通过所述弹性部件与所述卡扣连接,且所述滑块与安装板的导槽配合;One end of the first adjusting frame and the second adjusting frame is hinged with the mounting plate through the hinge hole, and the other end is connected with the buckle through the elastic member, and the sliding block is matched with the guide groove of the mounting plate;
    所述驱动机构包括第一电机和第二电机,所述第一电机和所述第二电机分别与所述第一调节架和第二调节架连接,所述第一电机和所述第二电机的转动方向相反,摩擦轮分别设于所述第一电机和所述第二电机的外转子上,且所述摩擦轮与所述第一电机和所述第二电机无相对滑动。The drive mechanism includes a first motor and a second motor, the first motor and the second motor are respectively connected with the first adjustment frame and the second adjustment frame, the first motor and the second motor The rotation directions of the motors are opposite, the friction wheels are respectively arranged on the outer rotors of the first motor and the second motor, and the friction wheels have no relative sliding with the first motor and the second motor.
  8. 根据权利要求6所述的一种点射式排种装置,其特征在于,所述加速管上部为方形管, 所述加速管下部为圆形管,且所述加速管上部左右两侧设有所述通孔;所述加速管上部的方形管与下部的圆形管的相接处为平滑过渡,所述加速管上部方形管前后两内壁各设有两个扇形凹面,所述凹面与摩擦轮间隙配合。The spot-type seed metering device according to claim 6, wherein the upper part of the acceleration tube is a square tube, the lower part of the acceleration tube is a circular tube, and the left and right sides of the upper part of the acceleration tube are provided with The through hole; the junction of the square tube on the upper part of the acceleration tube and the circular tube on the lower part is a smooth transition; Clearance fit.
  9. 根据权利要求5所述的一种点射式排种装置,其特征在于,A point-shot seed metering device according to claim 5, characterized in that:
    所述振动排队出种装置包括:The vibrating queuing seeding device includes:
    锥筒,用于向所述摩擦轮加速装置提供单粒种子;a cone for providing single seeds to the friction wheel acceleration device;
    出种头,安装于所述锥筒底部;A seed head is installed at the bottom of the cone;
    开口朝上的加种口,下部与所述锥筒连接;A seeding port with an upward opening, the lower part is connected with the cone;
    振动电机组,固定于所述锥筒的外壁上,为所述锥筒提供激振力,用于排队出种和振动破拱;The vibration motor unit is fixed on the outer wall of the cone to provide excitation force for the cone, which is used to line up seeds and vibrate to break the arch;
    固定座,设于所述锥筒与所述加种口的连接处,两端固定于所述安装板上,用于固定所述锥筒;以及a fixing seat, which is arranged at the connection between the cone and the seeding port, and the two ends are fixed on the mounting plate for fixing the cone; and
    隔振部件,设于所述固定座内,用于缓冲所述锥筒对机体的振动。The vibration isolation component is arranged in the fixed seat, and is used for buffering the vibration of the cone to the body.
  10. 根据权利要求9所述的一种点射式排种装置,其特征在于,A point-shot seed metering device according to claim 9, characterized in that:
    所述锥筒顶部为大口径,底部为小口径,内壁为光滑的螺旋纹,用于引导种子沿螺旋纹向出种头运动;The top of the cone is a large diameter, the bottom is a small diameter, and the inner wall is a smooth spiral pattern, which is used to guide the seeds to move toward the seeding head along the spiral pattern;
    所述出种头可拆卸地扣接在锥筒底部,出种头的口径与S1中标定的出种头孔径一致;The seeding head is detachably fastened to the bottom of the cone, and the diameter of the seeding head is consistent with the diameter of the seeding head calibrated in S1;
    所述出种头下部设有结拱堵塞检测系统,种子通过结拱堵塞检测系统中心区域时产生出种脉冲,用于检测种子排队出种情况;The lower part of the seeding head is provided with an arch blocking detection system, and when the seeds pass through the central area of the arch blocking detection system, a seeding pulse is generated, which is used to detect the queuing of the seeds for seeding;
    所述振动电机组包括一个以上振动电机,按功能设为排队出种振动电机组和破拱振动电机组。The vibration motor unit includes more than one vibration motor, and according to the function, it is set to line up the seed vibration motor unit and the arch breaking vibration motor unit.
PCT/CN2021/071411 2020-12-30 2021-01-13 Spot spraying-based seed dispensing method and apparatus WO2022141666A1 (en)

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