WO2022136975A1 - Système d'affichage pour un véhicule - Google Patents
Système d'affichage pour un véhicule Download PDFInfo
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- WO2022136975A1 WO2022136975A1 PCT/IB2021/060883 IB2021060883W WO2022136975A1 WO 2022136975 A1 WO2022136975 A1 WO 2022136975A1 IB 2021060883 W IB2021060883 W IB 2021060883W WO 2022136975 A1 WO2022136975 A1 WO 2022136975A1
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- Prior art keywords
- light
- reflective polarizer
- green
- blue
- fwhms
- Prior art date
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Classifications
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
- G02B27/28—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00 for polarising
- G02B27/281—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00 for polarising used for attenuating light intensity, e.g. comprising rotatable polarising elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K35/00—Instruments specially adapted for vehicles; Arrangement of instruments in or on vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K35/00—Instruments specially adapted for vehicles; Arrangement of instruments in or on vehicles
- B60K35/20—Output arrangements, i.e. from vehicle to user, associated with vehicle functions or specially adapted therefor
- B60K35/21—Output arrangements, i.e. from vehicle to user, associated with vehicle functions or specially adapted therefor using visual output, e.g. blinking lights or matrix displays
- B60K35/23—Head-up displays [HUD]
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
- G02B27/01—Head-up displays
- G02B27/0101—Head-up displays characterised by optical features
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
- G02B27/28—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00 for polarising
- G02B27/283—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00 for polarising used for beam splitting or combining
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B30/00—Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images
- G02B30/20—Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes
- G02B30/22—Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes of the stereoscopic type
- G02B30/25—Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes of the stereoscopic type using polarisation techniques
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/08—Mirrors
- G02B5/0816—Multilayer mirrors, i.e. having two or more reflecting layers
- G02B5/0825—Multilayer mirrors, i.e. having two or more reflecting layers the reflecting layers comprising dielectric materials only
- G02B5/0841—Multilayer mirrors, i.e. having two or more reflecting layers the reflecting layers comprising dielectric materials only comprising organic materials, e.g. polymers
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/26—Reflecting filters
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
- G02B5/305—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K2360/00—Indexing scheme associated with groups B60K35/00 or B60K37/00 relating to details of instruments or dashboards
- B60K2360/20—Optical features of instruments
- B60K2360/23—Optical features of instruments using reflectors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K2360/00—Indexing scheme associated with groups B60K35/00 or B60K37/00 relating to details of instruments or dashboards
- B60K2360/20—Optical features of instruments
- B60K2360/25—Optical features of instruments using filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K2360/00—Indexing scheme associated with groups B60K35/00 or B60K37/00 relating to details of instruments or dashboards
- B60K2360/20—Optical features of instruments
- B60K2360/27—Optical features of instruments using semi-transparent optical elements
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
- G02B27/01—Head-up displays
- G02B27/0101—Head-up displays characterised by optical features
- G02B2027/0112—Head-up displays characterised by optical features comprising device for genereting colour display
Definitions
- the present disclosure relates generally to a display system used in vehicles, and in particular, to a display system for displaying a virtual image to a passenger of a vehicle.
- a heads up display (HUD) system is used in a vehicle to present information to a vehicle passenger without requiring the passenger to look away from the vehicle surroundings that can be viewed through a vehicle windshield.
- HUDs are now increasingly used as a safety feature for vehicles, such as automobiles.
- a typical HUD includes a display and several mirrors for reflecting and directing emitted light from the display to the passenger.
- the present disclosure provides a display system for displaying a virtual image to a passenger of a vehicle.
- the display system includes a display panel and a reflective polarizer.
- the display panel is configured to emit a polarized image light having a first polarization state and at least one emission spectrum having a full width at half maxima (FWHM).
- the reflective polarizer is configured to receive and reflect the polarized image light as a first reflected polarized image light.
- the reflective polarizer includes a reflection spectrum including at least one reflection band having a FWHM.
- the reflective polarizer For a first light incident at a first predetermined angle from about 30 degrees to about 50 degrees with respect to a normal to a major surface of the reflective polarizer, for the first polarization state, the reflective polarizer reflects at least about 60% of the first light for at least one same first wavelength within the FWHM of the at least one reflection band and within the FWHM of the at least one emission spectrum. For the first light incident at the first predetermined angle from about 30 degrees to about 50 degrees with respect to the normal to the major surface of the reflective polarizer, for the first polarization state, the reflective polarizer transmits at least about 50% of the first light for at least one same second wavelength outside the FWHM of the at least one emission spectrum and outside the FWHM of the at least one reflection band.
- the reflective polarizer For the first light incident at the first predetermined angle from about 30 degrees to about 50 degrees with respect to the normal to the major surface of the reflective polarizer, for an orthogonal second polarization state, the reflective polarizer transmits at least about 60% of the first light for each wavelength in the FWHM of the at least one emission spectrum and the FWHM of the at least one reflection band. For a second light incident at a second predetermined angle less than about 30 degrees with respect to the normal to the major surface of the reflective polarizer, and for each of the first and second polarization states, the reflective polarizer transmits at least about 50% of the second light for the at least first wavelength.
- the present disclosure provides a display system for displaying a virtual image to a passenger of a vehicle.
- the display system includes a display panel and a reflective polarizer.
- the display panel is configured to emit a polarized image light having a first polarization state and substantially distinct blue, green, and red emission spectra having respective blue, green, and red full widths at half maxima (FWHMs).
- the reflective polarizer is configured to receive and reflect the polarized image light as a first reflected polarized image light.
- the reflective polarizer includes a reflection spectrum including substantially distinct blue, green, and red reflection bands with respective blue, green, and red FWHMs.
- the reflective polarizer For a first light incident at a first predetermined angle from about 30 degrees to about 50 degrees with respect to a normal to a major surface of the reflective polarizer, for the first polarization state, the reflective polarizer reflects at least about 60% of the first light for at least one same first wavelength within each of the FWHMs of the blue, green and red reflection bands and within each of the respective FWHMs of the blue, green, and red emission spectra.
- the reflective polarizer transmits at least about 50% of the first light for at least one same second wavelength between the FWHMs of the blue and green reflection bands and between the FWHMs of the blue and green emission spectra, and for at least one same third wavelength between the FWHMs of the green and red reflection bands and between the FWHMs of the green and red emission spectra.
- the reflective polarizer For the first light incident at the first predetermined angle from about 30 degrees to about 50 degrees with respect to the normal to the major surface of the reflective polarizer, for an orthogonal second polarization state, the reflective polarizer transmits at least about 60% of the first light for each wavelength in the FWHMs of the blue, green and red reflection bands, each wavelength in the FWHMs of the blue, green and red emission spectra, and each wavelength therebetween. For a second light incident at a second predetermined angle less than about 30 degrees with respect to the normal to the major surface of the reflective polarizer, and for each of the first and second polarization states, the reflective polarizer transmits at least about 50% of the second light for the at least first wavelength.
- the present disclosure provides a display system for displaying a virtual image to a passenger of a vehicle.
- the display system includes a display panel and a reflective polarizer.
- the display panel is configured to emit a polarized image light having a first polarization state and substantially distinct blue, green, and red emission spectra having respective blue, green, and red full widths at half maxima (FWHMs).
- the reflective polarizer is configured to receive and reflect the polarized image light as a first reflected polarized image light.
- the first reflected polarized image light is configured to be reflected toward the passenger after reflection from at least a windshield of the vehicle.
- the reflective polarizer For a first light incident at a first predetermined angle from about 30 degrees to about 50 degrees with respect to a normal to a major surface of the reflective polarizer, the reflective polarizer has an average total reflectance of greater than about 60% for the first polarization state across each of the blue, green and red FWHMs.
- the reflective polarizer For the first light incident at the first predetermined angle from about 30 degrees to about 50 degrees with respect to the normal to the major surface of the reflective polarizer, the reflective polarizer has, for the first polarization state, a transmittance of at least about 50% for at least one wavelength between the FWHMs of the blue and green emission spectra, and for at least one other wavelength between the FWHMs of the green and red emission spectra.
- the reflective polarizer For the first light incident at the first predetermined angle from about 30 degrees to about 50 degrees with respect to the normal to the major surface of the reflective polarizer, the reflective polarizer has an average total transmittance of greater than about 70% across a visible wavelength range including at least each of the blue, green and red FWHMs for an orthogonal second polarization state. For a second light incident at a second predetermined angle less than about 30 degrees with respect to the normal to the major surface of the reflective polarizer, and for each of the first and second polarization states, the reflective polarizer has an average total transmittance of at least about 50% across each of the blue, green and red FWHMs.
- FIG. 1 illustrates a schematic side view of an example of a vehicle having a windshield
- FIG. 2 illustrates a schematic view of a display system, according to an embodiment of the present disclosure
- FIG. 3 illustrates a schematic view of a display panel for the display system of FIG. 2;
- FIG. 4 illustrates a detailed schematic view of a reflective polarizer of the display system, according to an embodiment of the present disclosure
- FIG. 5 is a graph illustrating average thickness versus layer number of a plurality of polymeric layers of a reflective polarizer, according to an embodiment of the present disclosure
- FIGS. 6A-6D illustrate schematic views of the reflective polarizer of the display system, according to an embodiment of the present disclosure
- FIG. 6E illustrates a schematic view of a mirror of the display system, according to an embodiment of the present disclosure
- FIG. 7A illustrates a schematic view of a reflective polarizer of the display system, according to another embodiment of the present disclosure
- FIG. 7B illustrates a schematic view of a mirror of the display system, according to another embodiment of the present disclosure.
- FIGS. 8-10 are graphs illustrating reflectance versus wavelength of a reflective polarizer corresponding to different incident angles, according to an embodiment of the present disclosure
- FIGS. 11-13 are graphs illustrating reflectance versus wavelength of a reflective polarizer corresponding to different incident angles, according to another embodiment of the present disclosure.
- FIG. 14 is a graph illustrating CIELAB color coordinates of a reflective polarizer, according to an embodiment of the present disclosure
- FIG. 15 is a graph illustrating reflectance versus wavelength for a conventional polarizer and a reflective polarizer corresponding to a solar irradiance spectrum, according to another embodiment of the present disclosure.
- the present disclosure relates to a display system for displaying a virtual image for viewing by a passenger of a vehicle.
- the display system may be a heads up display (HUD).
- the display system may be used in various vehicles, such as aircrafts, watercrafts, or landcrafts (including motor vehicles, such as automobiles, trucks, and motorcycles).
- the display system includes a display panel and a reflective polarizer.
- the display panel emits a polarized image light having a first polarization state and at least one emission spectrum having a full width at half maxima (FWHM).
- the reflective polarizer receives and reflects the polarized image light as a first reflected polarized image light.
- the reflective polarizer includes a reflection spectrum including at least one reflection band having a FWHM.
- the reflective polarizer For a first light incident at a first predetermined angle from about 30 degrees to about 50 degrees with respect to a normal to a major surface of the reflective polarizer and for the first polarization state, the reflective polarizer reflects at least about 60% of the first light for at least one same first wavelength within the FWHM of the at least one reflection band and within the FWHM of the at least one emission spectrum. Further, for the first light incident at the first predetermined angle and for the first polarization state, the reflective polarizer transmits at least about 50% of the first light for at least one same second wavelength outside the FWHM of the at least one emission spectrum and outside the FWHM of the at least one reflection band.
- the reflective polarizer transmits at least about 60% of the first light for each wavelength in the FWHM of the at least one emission spectrum and the FWHM of the at least one reflection band.
- the reflective polarizer transmits at least about 50% of the second light for the at least first wavelength.
- the multilayer optical film useful for the reflective polarizer may be fabricated by coextrusion.
- the fabrication method may comprise: (a) providing at least a first and a second stream of resin corresponding to the first and second polymers to be used in the finished film; (b) dividing the first and the second streams into a plurality of layers using a suitable feedblock, such as one that comprises: (i) a gradient plate comprising first and second flow channels, where the first channel has a cross-sectional area that changes from a first position to a second position along the flow channel, (ii) a feeder tube plate having a first plurality of conduits in fluid communication with the first flow channel and a second plurality of conduits in fluid communication with the second flow channel, each conduit feeding its own respective slot die, each conduit having a first end and a second end, the first end of the conduits being in fluid communication with the flow channels, and the second end of the conduits being in fluid communication with the slot die, and (iii) optionally, an axial rod heater located
- the multilayer web can be re-heated and drawn or stretched to produce the nearfinished multilayer optical film.
- the drawing or stretching accomplishes two goals: it thins the layers to their desired final thicknesses profile, and it orients the layers such that at least some of the layers become birefringent.
- the orientation or stretching can be accomplished along the cross-web direction (e.g. via a tenter), along the down-web direction (e.g. via a length orienter), or any combination thereof, whether simultaneously or sequentially.
- the stretch can be “unconstrained” (wherein the film is allowed to dimensionally relax in the in-plane direction perpendicular to the stretch direction) or “constrained” (wherein the film is constrained and thus not allowed to dimensionally relax in the in-plane direction perpendicular to the stretch direction).
- the stretch can be symmetric, i.e., equal along the orthogonal in-plane directions, or asymmetric.
- the film may be stretched in a batch process. In any case, subsequent or concurrent draw reduction, stress or strain equilibration, heat setting, and other processing operations can also be applied to the film.
- the polymers of the various layers are preferably chosen to have similar rheological properties, e.g., melt viscosities, so that they can be co-extruded without significant flow disturbances.
- Extrusion conditions may be chosen to adequately feed, melt, mix, and pump the respective polymers as feed streams or melt streams in a continuous and stable manner.
- Temperatures used to form and maintain each of the melt streams may be chosen to be within a range that avoids freezing, crystallization, or unduly high pressure drops at the low end of the temperature range, and that avoids material degradation at the high end of the range.
- the multilayer optical films can be made using any suitable light-transmissive materials, but in many cases, it is beneficial to use low absorption polymer materials. With such materials, absorption of a microlayer stack over visible and infrared wavelengths can be made small or negligible, such that the sum of reflection and transmission for the stack (or an optical film of which it is a part), at any given wavelength and for any specified angle of incidence and polarization state, is approximately 100%, i.e., R + T ⁇ 100%, or R ⁇ 100% - T.
- Exemplary multilayer optical films are composed of polymer materials and may be fabricated using coextruding, casting, and orienting processes. Reference is made to U.S.
- Patent 5,882,774 Jonza et al. “Optical Film”
- U.S. Patent 6,179,948 Magneticll et al. “Optical Film and Process for Manufacture Thereof’
- U.S. Patent 6,783,349 (Neavin et al.) “Apparatus for Making Multilayer Optical Films”
- patent application publication US 2011/0272849 (Neavin et al.) “Feedblock for Manufacturing Multilayer Polymeric Films”.
- Multilayer optical fdms have also been demonstrated by coextrusion of alternating polymer layers. See, e.g., U.S. Patents 3,610,729 (Rogers), 4,446,305 (Rogers et al.), 4,540,623 (Im et al.), 5,448,404 (Schrenk et al.), and 5,882,774 (Jonza et al.).
- polymer materials are used predominantly or exclusively in the makeup of the individual layers. Such fdms are compatible with high volume manufacturing processes and can be made in large sheets and roll goods.
- a multilayer optical fdm includes individual microlayers having different refractive index characteristics so that some light is reflected at interfaces between adjacent microlayers.
- the microlayers are sufficiently thin so that light reflected at a plurality of the interfaces undergoes constructive or destructive interference in order to give the multilayer optical fdm the desired reflective or transmissive properties.
- each microlayer For multilayer optical fdms designed to reflect light at ultraviolet, visible, or near-infrared wavelengths, each microlayer generally has an optical thickness (a physical thickness multiplied by refractive index) of less than about 1 pm.
- Thicker layers may be included, such as skin layers at the outer surfaces of the multilayer optical fdm, or protective boundary layers (PBUs) disposed within the multilayer optical fdms, that separate coherent groupings (referred to herein as “packets”) of microlayers.
- PBUs protective boundary layers
- birefringent polymers for polarizing applications, e.g., for reflective polarizers, at least some of the optical layers are formed using birefringent polymers, in which the polymer’s index of refraction has differing values along orthogonal Cartesian axes of the polymer.
- birefringent polymer microlayers have their orthogonal Cartesian axes defined by the normal to the layer plane (z-axis), with the x-axis and y-axis lying within the layer plane. Birefringent polymers can also be used in non-polarizing applications.
- Other layer arrangements such as multilayer optical films having 2-microlayer optical repeat units whose f-ratio is different from 50%, or fdms whose optical repeat units include more than two microlayers, are also known. These optical repeat unit designs can be configured to reduce or to increase certain higher-order reflections. See, e.g., U.S. Patent Nos.
- Thickness gradients along a thickness axis of the fdm can be used to provide a widened reflection band, such as a reflection band that extends over the entire human visible region and into the near infrared so that as the band shifts to shorter wavelengths at oblique incidence angles the microlayer stack continues to reflect over the entire visible spectrum.
- Thickness gradients tailored to sharpen band edges, i.e., the wavelength transition between high reflection and high transmission, are discussed in U.S. Patent 6, 157,490 (Wheatley et al.).
- multilayer optical films and related designs and constructions are discussed in U.S. Patents 5,882,774 (Jonza et al.) and 6,531,230 (Weber et al.), PCT Publications WO 95/17303 (Ouderkirk et al.) and WO 99/39224 (Ouderkirk et al.), and the publication entitled “Giant Birefringent Optics in Multilayer Polymer Mirrors”, Science, Vol. 287, March 2000 (Weber et al.).
- the multilayer optical films and related articles can include additional layers and coatings selected for their optical, mechanical, and/or chemical properties.
- a UV absorbing or reflecting layer can be included at the incident side of the film to protect components from degradation caused by UV light.
- the multilayer optical films can be attached to mechanically reinforcing layers using a UV-curable acrylate adhesive or other suitable material for substantially absorbing or reflecting UV light.
- Such reinforcing layers may comprise polymers such as PET or polycarbonate, and may also include structured surfaces that provide optical function such as light diffusion or collimation, e.g. by the use of beads or prisms.
- Additional layers and coatings can also include scratch resistant layers, tear resistant layers, and stiffening agents. See, e.g., U.S. Patent 6,368,699 (Gilbert et al.). Methods and devices for making multilayer optical films are discussed in U.S. Patent 6,783,349 (Neavin et al.).
- the reflective and transmissive properties of multilayer optical film are a function of the refractive indices of the respective microlayers and the thicknesses and thickness distribution of the microlayers .
- Each microlayer can be characterized at least in localized positions in the film by in-plane refractive indices n x , n y , and a refractive index n z associated with a thickness axis of the film. These indices represent the refractive index of the subject material for light polarized along mutually orthogonal x-, y-, and z-axes, respectively.
- the x-, y-, and z- axes are assumed to be local Cartesian coordinates applicable to any point of interest on a multilayer optical film, in which the microlayers extend parallel to the x-y plane, and wherein the x-axis is oriented within the plane of the film to maximize the magnitude of An x .
- the magnitude of An y can be equal to or less than — but not greater than — the magnitude of An x .
- the selection of which material layer to begin with in calculating the differences An x , An y , An z is dictated by requiring that An x be non-negative.
- the refractive indices are controlled by judicious materials selection and processing conditions.
- a multilayer film is made by co-extrusion of a large number, e.g. tens or hundreds of layers of two alternating polymers A, B, sometimes followed by passing the multilayer extrudate through one or more multipliers, and then stretching or otherwise orienting the extrudate to form a final film.
- the resulting film is typically composed of hundreds of individual microlayers whose thicknesses and refractive indices are tailored to provide one or more reflection bands in desired region(s) of the spectrum, such as in the visible or near infrared.
- adjacent microlayers typically exhibit a difference in refractive index (An x ) for light polarized along the x- axis of at least 0.04.
- materials are selected such that the difference in refractive index for light polarized along the x-axis is as high as possible after orientation. If the high reflectivity is desired for two orthogonal polarizations, then the adjacent microlayers also can be made to exhibit a difference in refractive index (An y ) for light polarized along the y-axis of at least 0.05.
- Optical modeling of multilayer optical films is computationally intensive, but well understood given that each layer’s indices of refraction and thickness are known.
- an optical spectrum for transmission and reflection of each polarization state may be rigorously calculated based on well-known optical principles and multilayer modelling technique commonly referred to as Transfer Matrix Methods.
- Transfer Matrix Methods By comparing the calculated optical spectrum to the measured optical spectrum from the fabricated multilayer optical fdms, we may iteratively determine corrections to layer parameters until the modelled result for the optical spectrum best matches the experimentally measured optical spectrum.
- the optical parameters for indices of refraction and layer thickness may be determined from the measured optical spectrum of a multilayer optical fdm with a high degree of confidence.
- the ‘774 (Jonza et al.) patent referenced above describes, among other things, how the refractive index difference (An z ) between adjacent microlayers for light polarized along the z-axis can be tailored to achieve desirable reflectivity properties for the p-polarization component of obliquely incident light.
- the z-index mismatch An z between microlayers can be controlled to be substantially less than the maximum in-plane refractive index difference An x , such that An z ⁇ 0.5*An x , or An z ⁇ 0.25 * An x .
- a zero or near zero magnitude z-index mismatch yields interfaces between microlayers whose reflectivity for p-polarized light is constant or near constant as a function of incidence angle. Furthermore, the z-index mismatch An z can be controlled to have the opposite polarity compared to the in-plane index difference An x , i.e. An z ⁇ 0. This condition yields interfaces whose reflectivity for p-polarized light increases with increasing angles of incidence, as is the case for s-polarized light.
- the ‘774 (Jonza et al.) patent also discusses certain design considerations relating to multilayer optical fdms configured as polarizers, referred to as multilayer reflecting or reflective polarizers.
- the transmission of any reflective polarizer is dependent on the polarization of the incident light and the azimuthal orientation of that light with respect to the principal axes of the polarizer.
- the ideal reflecting polarizer has high reflectance along one axis (the “extinction” or “block” axis) and zero reflectance along the other axis (the “transmission” or “pass” axis).
- pass light light whose polarization state is substantially aligned with the pass axis or transmission axis
- block light light whose polarization state is substantially aligned with the block axis or extinction axis
- pass light at 60° incidence is measured in p- polarized pass light along the pass axis of the reflecting polarizer. If some reflectivity occurs along the transmission axis, the contrast of the polarizer at off-normal angles may be reduced, and if the reflectivity is different for various wavelengths, color may be introduced into the transmitted light.
- cold mirrors are used in HUDs to allow a portion of sunlight to pass into a heat sink while reflecting sunlight in a visible wavelength range.
- the cold mirrors are generally broadband mirrors. Since a significant amount of solar energy is in the visible wavelength range, the cold mirrors still reflect a large amount of solar energy toward the display panel. Sunlight incident on the display systems or HUDs may further cause a temporary failure of or a permanent damage to the display panel. Thus, reduction in reflected sunlight towards the display panel may be required.
- the reflective polarizer of the present disclosure may be a notched reflective polarizer including at least one reflection band that is selected based on the at least one emission spectrum of the display panel, such that the reflective polarizer transmits a significant portion of light incident at a predetermined angle for one or more same wavelengths outside the FHWM of the at least one emission spectrum and outside the FWHM of the at least one reflection band.
- the predetermined angle may correspond to a design incident angle of the display system including the reflective polarizer. Therefore, the at least one reflection band may be optimized for incident angles used in the display system.
- the reflective polarizer may also substantially transmit light incident at the predetermined angle.
- Uight incident at the predetermined angle in the first polarization state for wavelengths outside the FWHM of the at least one emission spectrum may be from external sources (e.g., sunlight), and is not used for generating the virtual image.
- Uight incident at the predetermined angle in the second polarization state may also be from the external sources.
- a portion of light incident at the predetermined angle and transmitted by the reflective polarizer may not be received by the display panel.
- the reflective polarizer may transmit a substantial portion of light that originated from the external sources and thus prevent the substantial portion of light from reaching the display panel.
- the reflective polarizer may therefore mitigate heating of the display panel due to light from the external sources. This reduction in reflected light toward the display panel may be significant, and may prevent temporary failure of or a permanent damage to the display panel.
- the reflective polarizer may substantially reflect light incident at the predetermined angle for the first polarization state and for at least one same wavelength within the FWHM of the at least one reflection band and the FWHM of the at least one emission spectrum.
- the reflective polarizer may substantially transmit light incident at the predetermined angle for the first polarization state and for at least one same wavelength outside the FWHM of the at least one reflection band and the FWHMs of the at least one emission spectrum.
- the reflective polarizer may improve the thermal management of the display panel.
- the reflective polarizer may substantially transmit light incident at the predetermined angle for the second polarization state, thereby further improving the thermal management of the display panel.
- the reflective polarizer may substantially transmit light incident at an angle less than about 30 degrees. This may further ensure that any stray light that is not used for generating the virtual image, is substantially transmitted by the reflective polarizer and may not be received by the display panel. Thus, the reflective polarizer may further improve the thermal management of the display panel.
- the reflective polarizer may therefore act as both a spectral filter and a spatial filter for incident light.
- the reflective polarizer may reduce a total energy of light (e.g., solar light) reflected towards the display panel by at least about 70%, as compared to a total energy of light reflected towards the display panel by conventional broadband cold mirrors or a conventional broadband polarizer.
- a total energy of light e.g., solar light
- the reflective polarizer may substantially reflect light incident at angles that deviate from the predetermined angle within an acceptable range (e.g., 5 degrees or 10 degrees). Therefore, the reflective polarizer may ensure proper functioning of the display panel for acceptable deviations from the predetermined angle, while substantially transmitting light from the external sources.
- the at least one reflection band may shift due to a deviation in an incident angle of light from the predetermined angle.
- the FWHM of the at least one reflection band of the reflective polarizer may at least partially overlap with the FWHM of the at least one emission spectrum of the display panel. This overlap may allow at least partial reflection of light received from the display panel in case of acceptable deviations.
- the FWHM of the at least one reflection band may not overlap with the FWHM of the at least one reflection band.
- external light e.g., stray light
- incident at angles that deviate considerably from the predetermined angle may be substantially transmitted by the reflective polarizer.
- the reflective polarizer may also have low color shift for light incident at angles that deviate from the predetermined angle within the acceptable range. Since the FWHM of the at least one reflection band of the reflective polarizer may at least partially overlap with the FWHM of the at least one emission spectrum of the display panel for acceptable deviations, corresponding color shifts may also be low.
- the at least one reflection band may have a suitable bandwidth so that the reflective polarizer can transmit a substantial portion of incident light for wavelengths outside the at least one reflection band, while at least partially reflecting light for acceptable deviations from the design incident angle. Magnitudes of shifts of the at least one reflection band for corresponding deviations in incident angles from the design incident angle may also be appropriately chosen.
- FIG. 1 schematically shows a side view of an example vehicle 10 that may implement illustrative embodiments of the present disclosure.
- the vehicle 10 may include any navigable vehicle that may be operated on a road surface, and includes, without limitation, cars, buses, motorcycles, off-road vehicles, and trucks. In some other embodiments, the vehicle 10 may also include water vehicles and aircrafts.
- the vehicle 10 includes a windshield 50.
- the windshield 50 may include any of a wide variety of transparent members, and can be unitary or laminated, flat or curved (simple or compound curvature), water clear or tinted, can have focusing properties, and can be composed of any conventional glasses and/or plastics.
- the windshield 50 may include a sheet of glass or other transparent material with two opposing surfaces.
- FIG. 2 illustrates a display system 300 for displaying a virtual image 12 to a passenger 11 of the vehicle 10 (shown in FIG. 1).
- the display system 300 includes a display panel 20 and a reflective polarizer 30.
- the display system 300 further includes a mirror 40.
- the display system 300 is a HUD.
- the display system 300 displays information to the passenger 11 of the vehicle 10.
- the passenger 11 may be a driver of the vehicle 10.
- the display system 300 displays the information in the driver’s view, so that the driver may not need to look away from the windshield 50 while driving to see the information displayed.
- the display system 300 of the vehicle 10 as disclosed in the present disclosure may be configured to, and without limitation, display any type of information, such as map related information, navigation instructions, certain type of warning or alerts, automatic driving assistance information, vehicle’s speed, fuel level, engine temperature, communication events, and other related information on the windshield 50 of the vehicle 10.
- the display of such information on the windshield 50 of the vehicle 10 may also be represented without limitation in any form, such as digital gauges, text boxes, animated images, or any other graphical representation.
- the display system 300 of the vehicle 10 may also present augmented reality graphic elements which augment a physical environment surrounding the vehicle 10 with real-time information.
- the display panel 20 may include various elements, such as an electroluminescent panel, an incandescent or a phosphorescent light source, a cathode ray tube (CRT), light emitting diodes (LEDs), lenses, collimators, reflectors, and/or polarizers.
- the display panel 20 may include an organic light emitting diode (OLED) display panel.
- the display panel 20 may include a liquid crystal display (LCD) panel.
- the virtual image 12 can be substantially monochromatic, polychromatic, narrow band, or broad band, but preferably overlaps at least a portion of the visible spectrum.
- the display panel 20 may also include a mechanism, such as a tilting mirror or displacement means, to change the angle and/or position of the virtual image 12 so as to accommodate the passenger 11 at different positions or heights.
- the display panel 20 is configured to emit a polarized image light 21 having a first polarization state and at least one emission spectrum Ex having a full width at half maxima (FWHM) W.
- the at least one emission spectrum Ex includes at least one of blue, green, and red emission spectra having respective blue, green and red FWHMs.
- the at least one emission spectrum Ex may include the blue, green and red emission spectra having the respective blue, green and red FWHMs.
- the at least one emission spectrum Ex includes the green emission spectrum having the FWHM W.
- the display panel 20 may have any number of emission spectra with suitable wavelength bands as per desired application attributes.
- the reflective polarizer 30 is configured to receive and reflect the polarized image light 21 as a first reflected polarized image light 22.
- the reflective polarizer 30 may be a notched reflective polarizer having a notch or a band. In some other embodiments, the reflective polarizer 30 may have multiple notches or bands.
- the reflective polarizer 30 includes a reflection spectrum 3 lx.
- the reflection spectrum 3 lx includes at least one reflection band Rx having a FWHM 32 for the first polarization state.
- the at least one reflection band Rx includes at least one of blue, green, and red reflection bands having respective blue, green, and red FWHMs.
- the at least one reflection band Rx may include the blue, green, and red reflection bands having the respective blue, green, and red FWHMs.
- the at least one reflection band Rx includes the green reflection band having the FWHM 32.
- the FWHM 32 may be the green FWHM.
- the reflective polarizer 30 has a reflection spectrum 31y for a second polarization state orthogonal to the first polarization state.
- the first reflected polarized image light 22 is configured to be reflected toward the passenger 11 after reflection from at least the windshield 50 of the vehicle 10.
- the windshield 50 is configured to receive and reflect between 5% to 40% of a second reflected polarized image light 23 as a third reflected polarized image light 27 toward the passenger 11 of the vehicle 10.
- the mirror 40 is configured to receive and reflect the first reflected polarized image light 22 as the second reflected polarized image 23 toward the windshield 50 of the vehicle 10.
- the display panel 20 is configured to emit the polarized image light 21 having the first polarization state and substantially distinct blue, green, and red emission spectra 22b, 22g, 22r having respective blue, green, and red FWHMs Wb, Wg, Wr.
- the blue, green, and red emission spectra 22b, 22g, 22r may together form a total emission spectrum or characteristic of the display panel 20.
- the reflective polarizer 30 is configured to receive and reflect the polarized image light 21 as the first reflected polarized image light 22.
- the reflective polarizer 30 has three notches or bands.
- the reflective polarizer 30 includes a reflection spectrum 4 lx for the first polarization state.
- the reflection spectrum 4 lx includes substantially distinct blue, green, and red reflection bands Rb, Rg, Rr with respective blue, green, and red FWHMs 32b, 32g, 32r.
- the reflective polarizer 30 has a reflection spectrum 41y for the second polarization state.
- FIG. 3 illustrates a schematic view of the display panel 20 of the display system 300 shown in FIG. 2.
- the display panel 20 includes a plurality of blue, green, and red pixels 26b, 26g, 26r.
- the plurality of blue, green, and red pixels 26b, 26g, 26r are configured to emit the polarized image light 21 (shown in FIG. 1) having the first polarization state.
- Lights emitted by the plurality of blue, green, and red pixels 26b, 26g, 26r have the respective blue, green and red emission spectra 22b, 22g, 22r (shown in FIG. 11).
- FIG. 4 illustrates a detailed schematic view of the reflective polarizer 30 according to an embodiment of the present disclosure.
- the reflective polarizer 30 defines mutually orthogonal x, y, and z- axes.
- the x and y-axes are in-plane axes of the reflective polarizer 30, while the z-axis is a transverse axis disposed along a thickness of the reflective polarizer 30.
- the x and y-axes are disposed along a plane of the reflective polarizer 30, while the z-axis is perpendicular to the plane of the reflective polarizer 30.
- the first polarization state is defined along the x-axis
- the second polarization state is defined along the y-axis.
- the reflective polarizer 30 includes a plurality of alternating first and second polymeric layers 33, 34.
- each first polymeric layer 33 may include a first material and each second polymeric layer 34 may include a second material.
- each first polymeric layer 33 includes a polyethylene terephthalate (PET).
- each first polymeric layer 33 includes the polyethylene naphthalate (PEN) and the PET or copolymer of the combination either produced during resin manufacturing or by extrusion but not limited to either.
- each second polymeric layer 34 includes a copolyester.
- each second polymeric layer 34 includes a polycarbonate and the copolyester.
- the polycarbonate and the copolyester can be produced as blended alloy or copolymer.
- the plurality of alternating first and second polymeric layers 33, 34 number at least 100 in total. In some other embodiments, the plurality of alternating first and second polymeric layers 33, 34 number at least 120, at least 140, at least 160, at least 180, at least 200, at least 250, or at least 300 in total.
- the plurality of alternating first and second polymeric layers 33, 34 are stacked in an alternating arrangement to form optical repeat units (ORU) 35.
- the reflective polarizer 30 includes more than 6 ORUs. In some embodiments, the reflective polarizer 30 includes more than 10 ORUs, more than 20 ORUs, more than 30 ORUs, more than 50 ORUs, more than 100 ORUs, or more than 120 ORUs.
- the first and second polymeric layers 33, 34 may have different refractive index characteristics so that some light is reflected at interfaces between adjacent layers of the plurality of alternating first and second polymeric layers 33, 34.
- Each of the alternating first and second polymeric layers 33, 34 may be thin enough so that light reflected at a plurality of the interfaces undergoes constructive or destructive interference to give the reflective polarizer 30 desired reflective or transmissive properties.
- each of the alternating first and second polymeric layers 33, 34 generally has an optical thickness (i.e., a physical thickness multiplied by refractive index) of less than about 1 micrometer (pm).
- the reflective polarizer 30 may also include some thicker layers, such as skin layers (not shown) at outer surfaces of the reflective polarizer 30, or protective boundary layers (PBE) disposed within the reflective polarizer 30 that separate the ORUs 35.
- the skin layers at the outer surfaces of the reflective polarizer 30 may act as the PBEs of the reflective polarizer 30.
- each of the alternating first and second polymeric layers 33, 34 has an average thickness tl, t2. Specifically, each of the first polymeric layers 33 has the average thickness tl. Further, each of the second polymeric layers 34 has the average thickness t2. Each of the alternating first and second polymeric layers 33, 34 defines the average thickness tl, t2 along the z-axis.
- the term “average thickness”, as used herein, refers to an average thickness across a plane of a layer. In the illustrated embodiment of FIG. 4, the average thicknesses tl, t2 are measured across the x-y plane.
- each of the alternating first and second polymeric layers 33, 34 has the average thickness tl, t2 of less than about 300 nanometers (nm) (i.e., tl, t2 ⁇ 300 nm). In some other embodiments, each of the alternating first and second polymeric layers 33, 34 may have the average thickness tl, t2 of less than about 250 nm, less than about 200 nm, less than about 150 nm, or less than about 130 nm.
- the reflective and transmissive properties of reflective polarizer 30 may be a function of refractive indices of the alternating first and second polymeric layers 33, 34, the average thicknesses tl, t2, and thickness distribution of the each of the alternating first and second polymeric layers 33, 34.
- each first polymeric layer 33 of the ORUs 35 may include birefringent materials.
- each second polymeric layer 34 the ORUs 35 may include isotropic materials.
- each ORU 35 includes a high index optical (HIO) layer and a low index optical (LIO) layer.
- HIO high index optical
- LIO low index optical
- each first polymeric layer 33 may be the HIO layer and each second polymeric layer 34 may be the LIO layer.
- the HIO layer may have refractive indices Nx, Ny, and Nz.
- the refractive indices Nx, Ny, Nz represent the refractive index of the HIO layer along the mutually orthogonal x-, y-, and z-axes, respectively, of the reflective polarizer 30.
- the LIO layer may have a refractive index Niso which represents the refractive index of the LIO layer.
- a f-ratio of the ORUs 35 is defined by Equation 1 provided below.
- nl. tl f — ratio [Equation 1] nl. tl + n2. t2
- nl and n2 are respective refractive indices of the first and second polymeric layers 33, 34, respectively, of a given ORU of the ORUs 35, and tl and t2 are individual average thicknesses of the first and second polymeric layers 33, 34, respectively, of the given ORU of the ORUs 35.
- nl is the refractive index of the HIO layer
- n2 is the refractive index of the LIO layer.
- each of tl and t2 may be substantially equal to each other.
- tl is different from t2. For example, tl ⁇ t2.
- the ORUs 35 may have the f-ratio of about 0. 12. In some cases, the f-ratio may be less than about 0.2, less than about 0.18, less than about 0.16, less than about 0.14, or less than about 0.10.
- the HIO and the LIO layers of the ORUs 35 may include the PET or a PET enhanced with glycol (known as PET-G or PCT-G) or any copolyester, copolyesterpolycarbonate alloy or copolymers thereof.
- PET-G or PCT-G PET enhanced with glycol
- the ORUs 35 may have higher values of the f-ratio.
- a strength of each ORU 35 may be a measure of coherence among adjacent ORUs 35.
- the strength of each ORU 35 may be determined based on the f-ratio of each ORU 35, and a difference between the refractive indices of the HIO and the LIO layers of each ORU 35.
- a width of the reflection bands Rx, Rr, Rb, Rg (shown in FIGS. 8-13) may be adjusted based on the strength of each ORU 35.
- the FWHMs 32, 32b, 32g, 32r of the reflection bands Rx, Rr, Rb, Rg, respectively may be adjusted based on the strength of each ORU 35.
- FIG. 5 illustrates an exemplary graph 500 depicting average thickness versus layer number profile of the plurality of the first and second polymeric layers 33, 34 (shown in FIG. 4).
- the graph 500 includes the average thickness on an axis of ordinates and the layer number on an axis of abscissas.
- the graph 500 further includes plots 502, 504, 506.
- the plots 502, 504, 506 depict different average thickness in different ranges of the layer numbers. Ranges of layer numbers may be referred to as layer number ranges.
- the average thickness depicted in the graph 500 is an average thickness of the first and second polymeric layers 33, 34, i.e., (tl + 12)/2. In the illustrated embodiment of FIG. 5, a lowermost polymeric layer is designated as layer number 0.
- a topmost polymeric layer is designated as layer number 280.
- the plot 502 depicts that the average thickness of the plurality of first and second polymeric layers 33, 34 is about 77 nm for layer numbers extending from about 0 to about 90. Further, the plot 504 depicts that the average thickness of the plurality of first and second polymeric layers 33, 34 is about 89 nm for layer numbers extending from about 91 to about 190.
- the average thickness of the plurality of first and second polymeric layers 33, 34 in the layer number range from about 91 to about 190 is relatively higher than the average thickness of the plurality of first and second polymeric layers 33, 34 in the layer number range from about 0 to about 90.
- the plot 506 depicts that the average thickness of the plurality of first and second polymeric layers 33, 34 is about 108 nm for layer numbers extending from about 191 to about 280.
- the average thickness of the plurality of first and second polymeric layers 33, 34 in the layer number range from about 191 to about 280 is relatively higher than the average thickness of the plurality of first and second polymeric layers 33, 34 in the layer number range from about 91 to about 190.
- the average thickness of the plurality of first and second polymeric layers 33, 34 substantially increases from lower layer numbers to higher layer numbers.
- the plurality of first and second polymeric layers 33, 34 in the layer number range from about 0 to about 90 may form a first packet of the plurality of first and second polymeric layers 33, 34.
- the plurality of first and second polymeric layers 33, 34 in the layer number range from about 91 to about
- the 190 may form a second packet of the plurality of first and second polymeric layers 33, 34.
- the plurality of first and second polymeric layers 33, 34 in the layer number range from about
- 191 to about 280 may form a third packet of the plurality of first and second polymeric layers 33, 34.
- a variation of the average thickness of the plurality of first and second polymeric layers 33, 34 with the layer number may be referred to as a layer thickness gradient of the reflective polarizer 30.
- FIGS. 6A-6D illustrate exemplary schematic views of the reflective polarizer 30.
- the reflective polarizer 30 is substantially planar.
- the reflective polarizer 30 is curved.
- the reflective polarizer 30 includes a major surface 36.
- a normal 37 is defined perpendicular to the major surface 36 of the reflective polarizer 30.
- the major surface 36 is substantially planar.
- the major surface 36 may be disposed along the x-y plane.
- the normal 37 to the major surface 36 may extend along the z-axis.
- the major surface 36 may be curved. In such cases, the normal 37 at a given point on the major surface 36 is perpendicular to a tangent at the given point.
- the reflective polarizer 30 reflects at least about 60% of the first light 60 for at least one same first wavelength 24 within the FWHM 32 of the at least one reflection band Rx and within the FWHM W of the at least one emission spectrum Ex.
- the reflective polarizer 30 may reflect at least about 70%, at least about 75%, at least about 80%, or at least about 85% of the first light 60 for the at least one same first wavelength 24 within the FWHM 32 of the at least one reflection band Rx and within the FWHM W of the at least one emission spectrum Ex.
- the at least one reflection band Rx may be disposed in a green wavelength range extending from about 500 run and about 570 nm. Further, the FWHM W may be disposed between about 510 nm and about 550 nm.
- the predetermined incident angle 01 may be chosen based on desired application attributes. For example, the polarized image light 21 from the display panel 20 may be obliquely incident on the reflective polarizer 30 to allow an image light to reach the viewer 11.
- the at least one reflection band Rx of the reflective polarizer 30 may be further chosen based on the at least one emission spectrum Ex of the display panel 20.
- the at least one reflection band Rx may be substantially aligned with the at least one emission spectrum Ex. Specifically, the FWHM 32 of the at least one reflection band Rx may substantially overlap with the FWHM W of the at least one emission spectrum Ex.
- the first predetermined angle 01 is from about 30 degrees to about 50 degrees. In some other embodiments, the first predetermined angle 01 is from about 35 degrees to about 45 degrees. In some other embodiments, the first predetermined angle 01 may be about 40 degrees.
- the first predetermined angle 01 may correspond to an optimal or a design incident angle of the polarized image light 21 on the reflective polarizer 30.
- the reflective polarizer 30 transmits at least about 50% of the first light 60 for at least one same second wavelength 25 outside the FWHM W of the at least one emission spectrum Ex and outside the FWHM 32 of the at least one reflection band Rx.
- the reflective polarizer 30 may transmit at least about 60%, at least about 65%, at least about 70%, or at least about 75% of the first light 60 for the at least one same second wavelength 25 outside the FWHM W of the at least one emission spectrum Ex and outside the FWHM 32 of the at least one reflection band Rx.
- the reflective polarizer 30 transmits at least about 60% of the first light 60 for each wavelength in the FWHM W of the at least one emission spectrum Ex and the FWHM 32 of the at least one reflection band Rx. In some embodiments, for the orthogonal second polarization state, the reflective polarizer 30 may transmit at least about 70%, at least about 75%, at least about 80%, or at least about 85% of the first light 60 for each wavelength in the FWHM W of the at least one emission spectrum Ex and the FWHM 32 of the at least one reflection band Rx.
- an overlap between the FWHM W of the at least one emission spectrum Ex and the FWHM 32 of the at least one reflection band Rx is at least about 40% of the FWHM W of the at least one emission spectrum Ex.
- the overlap between the FWHM W of the at least one emission spectrum Ex and the FWHM 32 of the at least one reflection band Rx may be at least about 50%, at least about 55%, at least about 60%, or at least about 65% of the FWHM W of the at least one emission spectrum Ex.
- the overlap between the FWHM W of the at least one emission spectrum Ex and the FWHM 32 of the at least one reflection band Rx may ensure that the reflective polarizer 30 substantially reflects the polarized image light 21 from the display panel 20.
- the reflective polarizer 30 may substantially reflect the first light 60 (e.g., at least 60% of the first light 60) for the first polarization state and for at least one same wavelength (e.g., the first wavelength 24) within the FWHM 32 of the at least one reflection band Rx and within the FWHM W of the at least one emission spectrum Ex.
- the reflective polarizer 30 may substantially transmit the first light 60 (e.g., at least 50% of the first light 60) for the first polarization state and for at least one other same wavelength (e.g., the second wavelength 25) outside the FWHM W of the at least one emission spectrum Ex and outside the FWHM 32 of the at least one reflection band Rx.
- the reflective polarizer 30 may substantially reflect the first light 60 only for each wavelength within the FWHM 32 at least one reflection band Rx, and substantially transmit the first light 60 for each wavelength outside the FWHM 32 at least one reflection band Rx.
- the overlap between the FWHM W of the at least one emission spectrum Ex and the FWHM 32 of the at least one reflection band Rx of the reflective polarizer 30 may therefore ensure that the reflective polarizer 30 substantially reflects the polarized image light 21 from the display panel 20, while substantially transmitting the first light 60 for one same wavelength outside the FWHM W of the at least one emission spectrum Ex and outside the FWHM 32 of the at least one reflection band Rx.
- the reflective polarizer 30 may improve a thermal management of the display panel 20 while allowing optimal operation of the display system 300. Specifically, the reflective polarizer 30 may transmit a substantial portion of ambient light since the reflective polarizer 30 is substantially reflective in only the FWHM 32 of the at least one reflection band Rx for the first polarization state. This is contrast to conventional broadband polarizers that may reflect a substantial portion of ambient light toward an associated display panel, thereby causing undesirable heating and negatively impacting the thermal management of the associated display panel. Further, the reflective polarizer 30 may not interfere with an operation of the display system 300 since the reflective polarizer 30 substantially reflects the polarizer image light 21 having the at least one emission spectrum Ex from the display panel 20.
- the reflective polarizer 30 may substantially transmit the first light 60 (at least 60% of the first light 60) for the second polarization state, thereby further improving the thermal management of the display panel 20.
- the display system 300 may further include a heat sink (not shown) that receives transmitted light from the reflective polarizer 30.
- the reflective polarizer 30 may be substantially transmissive in an infrared wavelength range from about 800 nmto about 1500 nm irrespective of an incident angle and a polarization state of light incident on the reflective polarizer 30. Referring to FIGS.
- the reflective polarizer 30 reflects at least about 60% of the first light 60 for at least one same first wavelength 24b, 24g, 24r within each of the FWHMs 32b, 32g, 32r of the blue, green and red reflection bands Rb, Rg, Rr and within each of the respective FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r.
- the first wavelengths 24b, 24g, 24r are within the FWHMs 32b, 32g, 32r of the blue, green and red reflection bands Rb, Rg, Rr, respectively. Further, the first wavelengths 24b, 24g, 24r are within the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r, respectively. In other words, the first wavelength 24b is within the FWHM 32b of the blue reflection band Rb as well as the FWHM Wb of the blue emission spectrum 22b. Similarly, the first wavelength 24g is within the FWHM 32g of the green reflection band Rg as well as the FWHM Wg of the green emission spectrum 32g. Further, the first wavelength 24r is within the FWHM 32r of the red reflection band Rr as well as the FWHM Wr of the red emission spectrum 32r.
- the reflective polarizer 30 may reflect at least 60% of the first light 60 for the at least one same first wavelength 24b within the blue FWHM 32b of the blue reflection band Rb and within the FWHM Wb of the blue emission spectrum 22b.
- the reflective polarizer 30 may further reflect at least about 60% of the first light 60 for the at least one same first wavelength 24g within the green FWHM 32g of the green reflection band Rg and within the FWHM Wg of the green emission spectrum 22g.
- the reflective polarizer 30 may further reflect at least about 60% of the first light 60 for the at least one same first wavelength 24r within the red FWHM 32r of the red reflection band Rr and within the FWHM Wr of the red emission spectrum 22r.
- the reflective polarizer 30 may reflect at least about 70%, at least about 75%, at least about 80%, or at least about 85%, of the first light 60 for the at least one same first wavelength 24b, 24g, 24r within each of the FWHMs 32b, 32g, 32r of the blue, green and red reflection bands Rb, Rg, Rr and within each of the respective FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r.
- the reflective polarizer 30 has an average total reflectance of greater than about 60% for the first polarization state across each of the blue, green and red FWHMs Wb, Wg, Wr.
- the reflective polarizer 30 transmits at least about 50% of the first light 60 for at least one same second wavelength 25bg between the FWHMs 32b, 32g of the blue and green reflection bands Rb, Rg and between the FWHMs Wb, Wg of the blue and green emission spectra 22b, 22g, and for at least one same third wavelength 25gr between the FWHMs 32g, 32r of the green and red reflection bands Rg, Rr and between the FWHMs Wg, Wr of the green and red emission spectra 22g, 22r.
- the second wavelength 25bg is between the FWHMs 32b, 32g of the blue and green reflection bands Rb, Rg and also between the FWHMs Wb, Wg of the blue and green emission spectra 22b, 22g.
- the third wavelength 25gr is between the FWHMs 32g, 32r of the green and red reflection bands Rg, Rr and also between the FWHMs Wg, Wr of the green and red emission spectra 22g, 22r.
- the reflective polarizer 30 may transmit at least about 60%, at least about 65%, at least about 70%, at least about 75%, or at least about 80% of the first light 60 for the at least one same second wavelength 25bg between the FWHMs 32b, 32g of the blue and green reflection bands Rb, Rg and between the FWHMs Wb, Wg of the blue and green emission spectra 22b, 22g, and for the at least one same third wavelength 25gr between the FWHMs 32g, 32r of the green and red reflection bands Rg, Rr and between the FWHMs Wg, Wr of the green and red emission spectra 22g, 22r.
- the reflective polarizer 30 has, for the first polarization state, a transmittance of at least about 50% for at least one wavelength (i.e., the second wavelength 25bg) between the FWHMs Wb, Wg of the blue and green emission spectra 22b, 22g, and for at least one other wavelength (i.e., the third wavelength 25gr) between the FWHMs Wg, Wr of the green and red emission spectra 22g, 22r.
- the reflective polarizer 30 may have, for the first polarization state, the transmittance of at least about 55%, at least about 60%, or at least about 65% for the at least one wavelength 25bg between the FWHMs Wb, Wg of the blue and green emission spectra 22b, 22g, and for the at least one other wavelength 25gr between the FWHMs Wg, Wr of the green and red emission spectra 22g, 22r.
- the reflective polarizer 30 transmits at least about 60% of the first light 60 for each wavelength in the FWHMs 32b, 32g, 32r of the blue, green and red reflection bands Rb, Rg, Rr, each wavelength in the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r, and each wavelength therebetween.
- the reflective polarizer 30 transmits at least about 60% of the first light 60 having the second polarization state for each wavelength in the FWHMs 32b, 32g, 32r of the blue, green and red reflection bands Rb, Rg, Rr, respectively, and also for each wavelength between the FWHMs 32b, 32g, 32r and each wavelength between the FWHMs 32b, 32g, 33r.
- the reflective polarizer 30 further transmits at least about 60% of the first light 60 having the second polarization state for each wavelength in the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r, respectively, and also for each wavelength between the FWHMs Wb, Wg, Wr and each wavelength between the FWHMs Wb, Wg, Wr.
- the reflective polarizer 30 may transmit at least about 60% of the first light 60 for each wavelength in a visible wavelength range from about 400 nm to about 700 nm.
- the reflective polarizer 30 may transmit at least about 70%, at least about 75%, at least about 80%, or at least about 85% of the first light 60 for each wavelength in the FWHMs 32b, 32g, 32r of the blue, green, and red reflection bands Rb, Rg, Rr, each wavelength in the FWHMs Wb, Wg, Wr of the blue, green, and red emission spectra 22b, 22g, 22r, and each wavelength therebetween.
- the reflective polarizer 30 has an average total transmittance of greater than about 70% across the visible wavelength range including at least each of the blue, green, red FWHMs 32b, 32g, 32r.
- overlaps between the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r and the respective FWHMs 32b, 32g, 32r of the blue, green and red reflective bands Rb, Rg, Rr are at least about 40% of the respective FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r.
- the overlap between the FWHM Wb of the blue emission spectrum 22b and the FWHM 32b of the blue reflection band Rb is at least about 40% of the FWHM Wb.
- the overlap between the FWHM Wg of the green emission spectrum 22g and the FWHM 32g of the green reflection band Rg is at least about 40% of the FWHM Wg.
- the overlap between the FWHM Wr of the red emission spectrum 22r and the FWHM 32r of the red reflection band Rr is at least about 40% of the FWHM Wr.
- the overlaps between the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r and the respective FWHMs 32b, 32g, 32r of the blue, green and red reflective bands Rb, Rg, Rr may ensure that the reflective polarizer 30 substantially reflects the polarized image light 21 from the display panel 20.
- the overlaps between the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r and the respective FWHMs 32b, 32g, 32r of the blue, green and red reflective bands Rb, Rg, Rr may be at least about 50%, at least about 55%, at least about 60%, or at least about 65% of the respective FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r.
- the reflective polarizer 30 may substantially reflect the first light 60 (e.g., at least 60% of the first light 60) for the first polarization state and for at least one same wavelength (i.e., the first wavelength 24b) within each of the FWHMs 32b, 32g, 32r of the blue, green and red reflection bands Rb, Rg, Rr and within each of the respective FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r .
- the first light 60 e.g., at least 60% of the first light 60
- the reflective polarizer 30 may substantially reflect the first light 60 (e.g., at least 60% of the first light 60) for the first polarization state and for at least one same wavelength (i.e., the first wavelength 24b) within each of the FWHMs 32b, 32g, 32r of the blue, green and red reflection bands Rb, Rg, Rr and within each of the respective FWHMs Wb, Wg, Wr of
- the reflective polarizer 30 may substantially transmit the first light 60 (e.g., at least 50% of the first light 60) for the first polarization state and for each wavelength between the FWHMs 32b, 32g of the blue and green reflection bands Rb, Rg, and also for each wavelength between the FWHMs Wb, Wg of the blue and green emission spectra 22b, 22g.
- the reflective polarizer 30 may further substantially transmit the first light 60 (e.g., at least 50% of the first light 60) for the first polarization state and for each wavelength between the FWHMs 32g, 32r of the green and red reflection bands Rg, Rr, and also for each wavelength between the FWHMs Wg, Wr of the green and red emission spectra 22g, 22r.
- the reflective polarizer 30 may substantially reflect the first light 60 only for each wavelength within the FWHMs 32b, 32g, 32r of the blue, green and red reflection bands Rb, Rg, Rr, and substantially transmit the first light 60 for each wavelength between the FWHMs 32b, 32g of the blue and green reflection bands Rb, Rg and for each wavelength between the FWHMs 32g, 32r of the green and red reflection bands Rg, Rr.
- the overlaps between the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r and the respective FWHMs 32b, 32g, 32r of the blue, green and red reflective bands Rb, Rg, Rr of the reflective polarizer 30 may therefore ensure that the polarized image light 21 from the display panel 20 is substantially reflected. Further, the overlaps may ensure that the first light 60 for one same wavelength between the FWHMs Wb, Wg, of the blue and green emission spectra 22b, 22g and the FWHMs 32b, 32g of the blue and green reflection bands Rb, Rg is substantially transmitted.
- the first light 60 for one same wavelength between the FWHMs Wg, Wr, of the green and red emission spectra 22g, 22r and the FWHMs 32g, 32r of the green and red reflection bands Rg, Rr, is substantially transmitted.
- the reflective polarizer 30 may improve a thermal management of the display panel 20 while allowing optimal operation of the display system 300. Specifically, the reflective polarizer 30 may transmit a substantial portion of ambient light since the reflective polarizer 30 is substantially reflective only for each wavelength within the FWHMs 32b, 32g, 32r of the blue, green and red reflection bands Rb, Rg, Rr for the first polarization state. In addition, the reflective polarizer 30 may substantially transmit the first light 60 (at least 60% of the first light 60) for the second polarization state, thereby further improving the thermal management of the display panel 20.
- the reflective polarizer 30 transmits at least about 50% of the second light 61 for the at least first wavelength 24.
- the reflective polarizer 30 transmits at least about 50% of the second light 61 for the at least one same first wavelength 24 within the FWHM 32 of the at least one reflection band Rx and within the FWHM W of the at least one emission spectrum Ex.
- the reflective polarizer 30 may transmit at least about 60%, at least about 65%, at least about 70%, or at least about 75% of the second light 61 for the at least first wavelength 24.
- the reflective polarizer 30 may substantially transmit light for each wavelength in the FWHM W of the at least one emission spectrum Ex.
- the reflective polarizer 30 may substantially transmit the second light 61 (e.g., at least 50% of the second light 61) for the first and second polarization states and for at least one wavelength within the FWHM W of the at least one emission spectrum Ex. This may ensure that a substantial portion of any stray light, such as the second light 61, that is not used for generating the virtual image 12, is transmitted by the reflective polarizer 30 and may not be received by the display panel 20.
- the reflective polarizer 30 may only be substantially reflective within the FWHM 32 of the at least one reflection band Rx. Any light that is incident on the reflective polarizer 30 at an angle outside an acceptable range may be stray light not emitted by the display panel 20.
- the acceptable range of incident angle may be defined with respect to the first predetermined angle 01 (shown in FIG. 6A).
- Stray light may be ambient light originating from any external source.
- the reflective polarizer 30 may ensure that a substantial portion of such stray light is not reflected toward the display panel 20.
- the reflective polarizer 30 may also be ensure that one or more wavelengths of stray light that lie within the FWHM W of the at least one emission spectrum Ex of the display panel 20 are not reflected toward the display panel 20.
- the reflective polarizer 30 may therefore perform spatial filtering of incident light in addition to spectral filtering, thereby further improving the thermal management of the display panel 20.
- the reflective polarizer 30 transmits at least about 50% of the second light 61 for the at least first wavelength 24b, 24g, 24r.
- the reflective polarizer 30 transmits at least about 50% of the second light 61 for the at least one same first wavelength 24b, 24g, 24r within each of the FWHMs 32b, 32g, 32r of the blue, green and red reflection bands Rb, Rg, Rr and within each of the respective FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r.
- the reflective polarizer 30 may transmit at least about 60%, at least about 65%, at least about 70%, or at least about 75% of the second light 61 for the at least first wavelength 24b, 24g, 24r.
- the reflective polarizer 30 has an average total transmittance of at least about 50% across each of the blue, green and red FWHMs Wb, Wg, Wr.
- the reflective polarizer 30 may substantially transmit the second light 61 (e.g., at least 50% of the second light 61) for the first and second polarization states and for at least one same wavelength within each of the FWHMs 32b, 32g, 32r of the blue, green and red reflection bands Rb, Rg, Rr and within each of the respective FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r.
- This may ensure that any stray light, such as the second light 61, that is not used for generating the virtual image 12, is transmitted by the reflective polarizer 30 and may not be received by the display panel 20.
- the reflective polarizer 30 may further improve the thermal management of the display panel 20.
- a change in the overlap between the FWHM W of the at least one emission spectrum Ex and the FWHM 32 of the at least one reflective band Rx is from about 5% to about 50%.
- the change in the overlap between the FWHM W of the at least one emission spectrum Ex and the FWHM 32 of the at least one reflective band Rx may be from about 10% to about 45%, from about 15% to about 40%, from about 20% to about 35%, or from about 15% to about 30%.
- the FWHM W of the at least one emission spectrum Ex at least partially overlaps with the FWHM 32 of the at least one reflection band Rx for an acceptable deviation (e.g., at most about 5 degrees) of an incident angle of light from the first predetermined angle 01.
- the at least one reflective band Rx of the reflective polarizer 30 may be at least partially aligned with the at least one emission spectra Ex of the display panel 20 of the display system 300 for the acceptable deviation of the incident angle from the first predetermined angle 01.
- the reflective polarizer 30 may therefore be substantially reflective for the acceptable deviation of the incident angle, while being substantially transmissive for incident angles having large deviation from the first predetermined angle 01.
- the reflective polarizer 30 may substantially reflect the polarized image light 21 even for acceptable deviations.
- an operation of the display system 300 may not be substantially impacted for such acceptable deviations from the first predetermined angle 01.
- the reflective polarizer 30 may continue to be substantially transmissive for wavelengths outside the at least one reflective band Rx.
- a change in each of the overlaps between the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r and the respective FWHMs 32b, 32g, 32r of the blue, green and red reflective bands Rb, Rg, Rr is from about 5% to about 50%.
- the change in each of the overlaps between the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r and the respective FWHMs 32b, 32g, 32r of the blue, green and red reflective bands Rb, Rg, Rr may be from about 10% to about 45%, from about 15% to about 40%, from about 20% to about 35%, or from about 15% to about 30%.
- the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r at least partially overlap the FWHMs 32b, 32g, 32r of the blue, green and red reflective bands Rb, Rg, Rr, respectively, for the acceptable deviation (e.g., at most about 5 degrees) of the incident angle of light from the first predetermined angle 01.
- the blue, green, and red reflective bands Rb, Rg, Rr of the reflective polarizer 30 may be partially aligned with the blue, green and red emission spectra 22b, 22g, 22r of the display panel 20 of the display system 300 for the acceptable deviation of the incident angle from the first predetermined angle 01.
- the reflective polarizer 30 may continue to be substantially transmissive for wavelengths outside the blue, green and red reflective bands Rb, Rg, Rr.
- FIG. 6D illustrates a schematic view of the reflective polarizer 30 and a light 63 incident at an angle 04 according to an embodiment of the present disclosure.
- the angle 04 deviates from the first predetermined angle 01 by at most about 10 degrees.
- FIG. 6E illustrates a schematic view of the mirror 40.
- the mirror 40 is planar. In some other embodiments, the mirror 40 is curved.
- FIG. 6E further illustrates an incident light 64 incident at an angle 05 with respect to a normal 38 to the mirror 40 according to an embodiment of the present disclosure.
- the mirror 40 may be curved. In such cases, the normal 38 at a given point on the mirror 40 is perpendicular to a tangent at the given point.
- the angle 05 is an oblique angle with respect to the normal 38 to the mirror 40.
- the angle 05 between the incident light 64 and the normal 38 may be substantially zero.
- the incident light 64 may be normally incident on the mirror 40.
- the mirror 40 reflects at least about 70% of the incident light 64 for each wavelength in the FWHM W of the at least one emission spectrum Ex. In some embodiments, for at least the first polarization state, the mirror 40 may reflect at least about 80%, at least about 85%, at least about 90%, or at least about 95% of the incident light 64 for each wavelength in the FWHM W of the at least one emission spectrum Ex. In some embodiments, for each of the first and second polarization states, the mirror 40 reflects at least about 70% of the incident light 64 for each wavelength in the FWHM W of the at least one emission spectrum Ex.
- the mirror 40 reflects at least about 70% of the incident light 64 for each wavelength in the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r. In other words, for at least the first polarization state, the mirror 40 reflects at least about 70% of the incident light 64 for each wavelength in the blue FWHM Wb, the green FWHM Wg, and the red FWHM Wr.
- the mirror 40 may reflect at least about 80%, at least about 85%, at least about 90%, or at least about 95% of the incident light 64 for each wavelength in the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r.
- the mirror 40 reflects at least about 70% of the incident light 64 for each wavelength in the FWHMs 32b, 32g, 32r of the blue, green and red reflection bands Rb, Rg, Rr, each wavelength in the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r, and each wavelength therebetween.
- the mirror 40 reflects at least about 70% of the incident light 64 for each wavelength in the FWHMs 32b, 32g, 32r of the blue, green and red reflection bands Rb, Rg, Rr, respectively, and also for each wavelength between the FWHMs 32b, 32g and for each wavelength between the FWHMs 32g, 32r.
- the mirror 40 further reflects at least 70% of the incident light 64 for each wavelength in the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r, respectively, and also for each wavelength between the FWHMs Wb, Wg and for each wavelength between the FWHMs Wg, Wr.
- the mirror 40 may reflect at least about 70% of the incident light 64 for each wavelength in the visible wavelength range from about 400 nm to about 700 nm.
- the mirror 40 may be substantially reflective for each wavelength in the visible spectrum irrespective of a polarization state and an incident angle of an incident light.
- FIG. 7A illustrates a schematic view of a curved reflective polarizer 30’.
- the curved reflective polarizer 30’ may be concave. In some other embodiments, the curved reflective polarizer 30’ may be convex.
- FIG. 7B illustrates a schematic view of a curved mirror 40’ .
- the curved mirror 40’ may be concave. In some other embodiments, the curved mirror 40’ may be convex.
- the display system 300 (shown in FIG. 2) includes at least one of the curved reflective polarizer 30’ and the curved mirror 40’. In some embodiments, the display system 300 includes the curved reflective polarizer 30’. In another embodiment, the display system 300 includes the curved mirror 40’. In some other examples, the display system 300 includes both the curved reflective polarizer 30’ and the curved mirror 40’.
- FIGS. 8, 9 and 10 illustrate graphs 800, 900, 1000, respectively, depicting reflection characteristics of the reflective polarizer 30 for various incident angles.
- the plot 800 shows the reflection characteristics of the reflective polarizer 30 for the first light 60 (shown in FIG. 6A) incident at the first predetermined angle 01 with respect to the normal 37.
- the plot 900 shows the reflection characteristics of the reflective polarizer 30 for the second light 61 (shown in FIG. 6B) incident at the second predetermined angle 02 with respect to the normal 37.
- the plot 1000 shows the reflection characteristics of the reflective polarizer 30 for the third light 61 (shown in FIG. 6C) incident at the angle 03 with respect to the normal 37.
- Wavelength is expressed in nanometers (nm) in the abscissa.
- the reflection is expressed as reflection percentage in the left ordinate.
- Transmission is expressed as transmission percentage in the right ordinate.
- the graphs 800, 900, 1000 illustrate the reflection spectrum 3 lx of the reflective polarizer 30 for the first polarization state.
- the graph 800 illustrates the reflection spectrum 31y of the reflective polarizer 30 for the second polarization state.
- the reflection spectrum 3 ly is not shown in the graphs 900, 1000 for the purpose of clarity.
- the reflection spectrum 3 lx includes the at least one reflection band Rx having the FWHM 32.
- the graphs 800, 900, 1000 further illustrate the at least one emission spectrum Ex having the FWHM W of the polarized image light 21 emitted by the display panel 20 (shown in FIG. 2). Any suitable energy unit may be used to illustrate the emission spectrum of the display panel 20 in the graphs 800, 900, 1000.
- the graphs 800, 1000 further illustrate the first wavelength 24 and the second wavelength 25.
- the first wavelength 24 is within the FWHM 32 of the at least one reflection band Rx and also within the FWHM W of the at least one emission spectrum Ex.
- the second wavelength 25 is outside the FWHM W of the at least one emission spectrum Ex and also outside the FWHM 32 of the at least one reflection band Rx.
- the reflection characteristics of the reflective polarizer 30, as shown in the graph 800 in FIG. 8, may correspond to a design incident angle (i.e., the first predetermined angle 01) of the polarized image light 21.
- the reflection spectrum 3 lx for the first polarization state may correspond to a reflection or blocking axis of the reflective polarizer 30.
- the reflection spectrum 3 lx includes the at least one reflection band Rx.
- the reflective polarizer 30 may be substantially reflective for at least one wavelength within the FWHM 32 of the at least one reflection band Rx, but substantially transmissive for at least one wavelength outside the FWHM 32 of the at least one reflection band Rx.
- the reflection spectrum 3 ly for the second polarization state may correspond to a transmission axis of the reflective polarizer 30.
- the reflective polarizer 30 may be substantially transmissive for the second polarization state in the visible wavelength range, as indicated by the reflection spectrum 3 ly.
- the reflection spectrum 3 ly for the second polarization state may not substantially change with incident angle.
- the FWHM W of the at least one emission spectrum Ex overlaps with the FWHM 32 of the at least one reflection band Rx.
- the overlap between the FWHM W of the at least one emission spectrum Ex and the FWHM 32 of the at least one reflection band Rx is about 80% of the FWHM of the at least one emission spectrum. Therefore, the at least one reflective band Rx of the reflective polarizer 30 may be substantially aligned with the at least one emission spectra Ex of the display panel 20 of the display system 300 (shown in FIG. 2) for the first light 60 incident at the first predetermined angle 01 from about 30 degrees to about 50 degrees with respect to the normal 37 (shown in FIG. 6A).
- the reflective polarizer 30 may substantially reflect the first light 60 in the wavelength ranges and polarization state emitted by the display panel 20. Further, for the first polarization state, the reflective polarizer 30 may only substantially reflect the first light 60 for each wavelength in the FWHM 32 of at least one reflection band Rx toward the display panel 20. This may further improve the thermal management of the display panel 20.
- the reflection spectrum 3 lx shifts when the incident angle is the second predetermined angle 02.
- the second predetermined angle 02 is less than the first predetermined angle 01.
- the reflective spectrum 3 lx including the at least one reflective band Rx may shift toward a red end of the visible spectrum.
- the FWHM W of the at least one emission spectrum Ex and the FWHM 32 of the at least one reflective band Rx do not overlap. Therefore, the at least one reflective band Rx of the reflective polarizer 30 is not aligned with the at least one emission spectra Ex of the display panel 20 of the display system 300 (shown in FIG. 2) for the second light 61 incident at the second predetermined angle 02 less than about 30 degrees with respect to the normal 37 (shown in FIG. 6B).
- the reflective polarizer 30 may further improve the thermal management of the display panel 20.
- the reflection spectrum 3 lx shifts when the incident angle is the angle 03.
- the angle 03 may be less than the first predetermined angle 01, but within an acceptable deviation.
- the reflective spectrum 3 lx including the at least one reflective band Rx may shift toward a red end of the visible spectrum.
- the FWHM W of the at least one emission spectrum Ex partially overlaps with the FWHM 32 of the at least one reflection band Rx. In some embodiments, the overlap is about 60% of the FWHM W of the at least one emission spectrum Ex.
- the at least one reflective band Rx of the reflective polarizer 30 may be partially aligned with the at least one emission spectra Ex of the display panel 20 of the display system 300 (shown in FIG. 2) for the third light 62 incident at the angle 03 that deviates from the first predetermined angle 01 by at most about 5 degrees (shown in FIG. 6C). This may allow normal operation of the display panel 20 in case of acceptable deviations from the first predetermined angle 01.
- the reflection spectrum 3 lx for the first polarization state may shift based on different angles of incidence.
- the reflective spectrum 3 lx may shift toward the blue end or red end of the spectrum from a position corresponding to the first predetermined angle 01.
- FIGS. 11, 12 and 13 illustrate graphs 1100, 1200, 1300, respectively, depicting reflection characteristics of the reflective polarizer 30 for various incident angles.
- the plot 1100 shows the reflection characteristics of the reflective polarizer 30 for the first light 60 (shown in FIG. 6A) incident at the first predetermined angle 01 with respect to the normal 37.
- the plot 1200 shows the reflection characteristics of the reflective polarizer 30 for the second light 61 (shown in FIG. 6B) incident at the second predetermined angle 02 with respect to the normal 37.
- the plot 1300 shows the reflection characteristics of the reflective polarizer 30 for the third light 63 (shown in FIG. 6C) incident at the angle 03 with respect to the normal 37.
- Wavelength is expressed in nanometers (nm) in the abscissa.
- the reflection is expressed as reflection percentage in the left ordinate.
- Transmission is expressed as transmission percentage in the right ordinate.
- the graphs 1100, 1200, 1300 illustrate the reflection spectrum 4 lx of the reflective polarizer 30 for the first polarization state.
- the graph 1100 illustrates the reflection spectrum 41y of the reflective polarizer 30 for the second polarization state.
- the reflection spectrum 41y is not shown in the graphs 1200, 1300 for the purpose of clarity.
- the reflection spectrum 4 lx includes the blue reflection band Rb, the green reflection band Rg, and the red reflection band Rr having the respective blue FWHM 32b, green FWHM 32g, and red FWHM 32r.
- the graphs 1100, 1200, 1300 further illustrate the blue emission spectrum 22b, the green emission spectrum 22g, and the red emission spectrum 22r having the respective blue FWHM Wb, green FWHM Wg, and red FWHM Wr of the polarized image light 21 emitted by the display panel 20 (shown in FIG. 2).
- Any suitable energy unit may be used to illustrate the emission spectrum of the display panel 20 in the graphs 1100, 1200, 1300.
- the graphs 1100, 1300 illustrate the first wavelength 24b within the blue FWHM 32b of the blue reflection band Rb, the first wavelength 24g within the green FWHM 32g of the green reflection band Rg, and the first wavelength 24r within the red FWHM 32r of the red reflection band Rr.
- the first wavelength 24b is also within the blue FWHM Wb of the blue emission band 22b
- the first wavelength 24g is also within the green FWHM Wg of the green emission band 22g
- the first wavelength 24r is also within the red FWHM Wr of the red emission band 22r.
- the graphs 1100, 1300 further illustrate the second wavelength 25bg and the third wavelength 25gr.
- the second wavelength 25bg is between the FWHMs 32b, 32g of the blue and green reflection bands Rb, Rg and also between the FWHMs Wb, Wg of the blue and green emission spectra 22b, 22g.
- the third wavelength 25gr is between the FWHMs 32g, 32r of the green and red reflection bands Rg, Rr and also between the FWHMs Wg, Wr of the green and red emission spectra 22g, 22r.
- the reflection characteristics of the reflective polarizer 30, as shown in the graph 1100 in FIG. 11, may correspond to a design incident angle (i.e., the first predetermined angle 01) of the polarized image light 21.
- the reflection spectrum 4 lx for the first polarization state may correspond to a reflection or blocking axis of the reflective polarizer 30.
- the reflection spectrum 4 lx includes the blue, green and red reflection bands Rb, Rg, Rr.
- the reflective polarizer 30 may be substantially reflective for at least one wavelength within the FWHMs 32b, 32g, 32r of each of the blue, green and red reflection band Rb, Rg, Rr, but substantially transmissive between the FWHMs 32b, 32g, of the blue and green reflection bands Rb, Rg and between the FWHMs 32g, 32r, of the green and red reflection bands Rg, Rr.
- the reflection spectrum 41y for the second polarization state may correspond to a transmission axis of the reflective polarizer 30.
- the reflective polarizer 30 may be substantially transmissive for the second polarization state in the visible wavelength range, as indicated by the reflection spectrum 41y. In some embodiments, the reflection spectrum 41y for the second polarization state may not substantially change with incident angle.
- the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r overlap the respective FWHMs 32b, 32g, 32r of the blue, green and red reflective bands Rb, Rg, Rr.
- the overlaps between the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r and the FWHMs 32b, 32g, 32r of the blue, green and red reflective bands Rb, Rg, Rr are about 80% of the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r, respectively.
- the blue, green, and red reflective bands Rb, Rg, Rr of the reflective polarizer 30 may be substantially aligned with the blue, green, and red emission spectra 22b, 22g, 22r, respectively, of the display panel 20 of the display system 300 (shown in FIG. 2) for the first light 60 incident at the first predetermined angle 01 from about 30 degrees to about 50 degrees with respect to the normal 37 (shown in FIG. 6A).
- the reflective polarizer 30 may substantially reflect the first light 60 in the wavelength ranges and polarization state emitted by the display panel 20. Further, for the first polarization state, the reflective polarizer 30 may only substantially reflect the first light 60 for each wavelength in the FWHMs 32b, 32g, 32r of the respective blue, green and red reflective bands Rb, Rg, Rr toward the display panel 20. This may further improve the thermal management of the display panel 20.
- the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r and the FWHMs 32b, 32g, 32r of the blue, green and red reflective bands Rb, Rg, Rr do not overlap. Therefore, the blue, green and red reflective bands Rb, Rg, Rr of the reflective polarizer 30 are not aligned with the respective blue, green and red emission spectra 22b, 22g, 22r of the display panel 20 of the display system 300 (shown in FIG. 2) for the second light 61 incident at the second predetermined angle 02 less than about 30 degrees with respect to the normal 37 (shown in FIG. 6B).
- the reflective polarizer 30 may further improve the thermal management of the display panel 20.
- the reflection spectrum 4 lx shifts when the incident angle is the angle 03.
- the angle 03 may be less than the first predetermined angle 01, but within an acceptable deviation.
- the reflective spectrum 4 lx including the blue, green and red reflective bands Wb, Wg, Wr may shift toward a red end of the visible spectrum.
- the FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r partially overlap with the FWHMs 32b, 32g, 32r of the blue, green and red reflective bands Rb, Rg, Rr, respectively.
- the overlaps are about 50% of the respective FWHMs Wb, Wg, Wr of the blue, green and red emission spectra 22b, 22g, 22r. Therefore, the blue, green, and red reflective bands Rb, Rg, Rr of the reflective polarizer 30 may be partially aligned with the blue, green and red emission spectra 22b, 22g, 22r of the display panel 20 of the display system 300 (shown in FIG. 2) for the third light 62 incident at the angle 03 that deviates from the first predetermined angle 01 by at most about 5 degrees (shown in FIG. 6C). This may allow normal operation of the display panel 20 in case of acceptable deviations from the first predetermined angle 01.
- the reflection spectrum 4 lx for the first polarization may deviate based on different angles of incidence.
- the reflective spectrum 4 lx may shift toward the blue end or red end of the spectrum from a position corresponding to the first predetermined angle 01.
- FIG. 14 is a graph 1400 illustrating a CIELAB color space having an a* axis and a b* axis.
- the CIELAB color space is a color space defined by the International Commission on Illumination (abbreviated CIE) in 1976.
- the a* axis is along an axis of ordinates and the b* axis is along an axis of abscissas.
- the a* axis represents the green-red component, with green in the negative direction and red in the positive direction.
- the b* axis represents the blue-yellow component, with blue in the negative direction and yellow in the positive direction.
- the graph 1400 includes b* coordinates on the b* axis and a* coordinates on the a* axis.
- the a* and b* coordinates may be referred as CIELAB color coordinates.
- the graph 1400 includes a deviation curve 1402 depicting the CIELAB color coordinates of the reflective polarizer 30 for lights incident at oblique angles (shown in FIGS. 6A-6C).
- the deviation curve 1402 may correspond to reflected light received from the reflective polarizer 30.
- a point Pl on the deviation curve 1402 depicts the CIELAB color coordinates of the reflective polarizer 30 for a light incident at 40 degrees with respect to the normal 37.
- a point P2 on the deviation curve 1402 depicts the CIELAB color coordinates of the reflective polarizer 30 for a light incident at 30 degrees with respect to the normal 37.
- a point P3 on the deviation curve 1402 depicts the CIELAB color coordinates of the reflective polarizer 30 for a light incident at 35 degrees with respect to the normal 37.
- a point P4 on the deviation curve 1402 depicts the CIELAB color coordinates of the reflective polarizer 30 for a light incident at 45 degrees with respect to the normal 37.
- a point P5 on the deviation curve 1402 depicts the CIELAB color coordinates of the reflective polarizer 30 for a light incident at 50 degrees with respect to the normal 37.
- the reflective polarizer 30 reflects the first light 60 as a reflected light 28 having the a* coordinate with a magnitude of less than about 6 and the b* coordinate with a magnitude of less than about 6 in the CIELAB color space.
- a change in each of the magnitudes of the a* and b* coordinates is from about 0.25 to about 5 in the CIELAB color space.
- FIG. 14 shows changes in the magnitudes of a* and b* coordinates with respect to the values at the first predetermined angle 01 of about 40 degrees. Specifically, changes in the magnitudes of a* and b* coordinates are shown for different values of the angle 04.
- a change DI in the magnitude of the a* coordinate is about 1.8.
- a change D2 in the magnitude of the b* coordinate is about 4.9.
- a change D3 in the magnitude of the a* coordinate is about 3.8.
- a change D4 in the magnitude of the b* coordinate is about 3.
- the reflective polarizer 30 may minimize variations of the a* and b* coordinates for acceptable deviations (e.g., with 10 degrees) from the design incident angle (i.e., the first predetermined angle 01). Therefore, the reflective polarizer 30 may display low color shifts for acceptable deviations from the design incident angle.
- FIG. 15 illustrates a graph 1500 depicting a solar irradiance spectrum 1502, a reflection spectrum 1504 of a conventional polarizer, and a reflection spectrum 1506 of the reflective polarizer 30.
- the reflection spectrum 1506 may be substantially similar to the reflection spectrum 3 lx or the reflection spectrum 4 lx.
- the reflection spectrum 1506 depicts a reflection characteristic of the reflective polarizer 30 for the first light 50 (shown in FIG. 6A) incident at the first predetermined angle 01 relative to the normal 37.
- the reflection spectrum 1506 depicts a variation of the reflectance of the reflective polarizer 30 with wavelength. Wavelength is expressed in nanometers (nm) in the abscissa.
- the reflection is expressed as reflection percentage in the left ordinate, and energy is expressed in the right ordinate.
- the energy is expressed in Watts per nm (W/nm).
- the graph 1500 further illustrates curves 1508, 1510.
- the curve 1508 represents a variation of an energy reflected by the conventional polarizer with wavelength for the solar irradiance spectrum 1502.
- the curve 1510 represents a variation of an energy of the reflected light 28 (shown in FIG. 2) reflected by the reflective polarizer 30 with wavelength for the solar irradiance spectrum 1502.
- the curves 1508, 1510 are obtained by multiplying the reflection spectrum 1504 and the reflection spectrum 1506, respectively, with the solar irradiance spectrum 1502.
- An area under the curve 1508 may depict a total energy reflected by the conventional polarizer for the solar irradiance spectrum 1502.
- an area under the curve 1510 may depict a total energy reflected by the reflective polarizer 30 for the solar irradiance spectrum 1502.
- the reflective polarizer 30 reflects the first light 60 as the reflected light 28, such that the total energy of the reflected light 28 (as depicted by the curve 1510) is at least about 60% of the total energy of the first light 60 in the wavelength range from about 400 nm to about 700 nm.
- the reflective polarizer reflects the first light 60 as the reflected light 28, such that the total energy of the reflected light 28 is at least about 60% of the total energy of the first light 60.
- the reflective polarizer 30 may reflect the first light 60 as the reflected light 28, such that the total energy of the reflected light 28 may be at least about 70%, at least about 75%, or at least about 80% of the total energy of the first light 60.
- the total energy of the reflected light 28 reflected by the reflective polarizer 30 may be substantially less as compared to the total energy reflected by the conventional polarizer. Specifically, the area under the curve 1510 may be substantially less than the area under the curve 1508. In some embodiments, the total energy of the reflected light 28 reflected by the reflective polarizer 30 may be less than about 50% of the total energy reflected by the conventional polarizer. In some embodiments, the total energy of the reflected light 28 reflected by the reflective polarizer 30 may be less than about 60%, less than about 65%, or less than about 70% of the total energy reflected by the conventional polarizer.
- the total energy reflected by the conventional polarizer towards the display systems or HUDs may cause temporary failure of or permanent damage to the display panel 20.
- reduction in total energy reflected toward the display panel 20 by the reflective polarizer 30 may prevent any temporary failure of or permanent damage to the display panel 20.
- a notched reflective polarizer (for example, the reflective polarizer 30 illustrated in FIG. 4) was modeled with optimized reflection peaks for a light incident at about 40 degrees.
- the reflection peaks were optimized to match exemplary display emission peaks at wavelengths of about 460 nm, about 530 nm, and about 625 nm corresponding to blue, green, and red wavelengths, respectively.
- the notched reflective polarizer was molded and included multiple optical repeating units (ORUs) of high index optical (HIO) layers and low index optical (LIO) layers.
- the HIO layers and LIO layers were birefringent and isotropic, respectively.
- the HIO layers included a polymer composed of 90% polyethylene naphthalate (PEN) and 10% polyethylene terephthalate (PET), also known as 90/10 coPEN.
- the LIO layers included a blend of polycarbonate (PC) and copolyesters (PCTg), as described in US Patent No. 10,185,068, the disclosure of which is incorporated herein in its entirety by reference.
- the LIO layers were modeled such that a refractive index of the LIO layers was about 1.57 at the wavelength of 630 nm and the LIO layers remained substantially isotropic upon uniaxial orientation. Further, the molar ratio of the blend of polycarbonate and copolyesters (PC:PCTg) was about 85 mol % PC and 15 mol % PCTg.
- An average thickness profile of the HIO and LIO layers was mathematically generated, as shown in FIG. 5, to produce reflection spectrum as shown in FIGS. 11-13 with a f-ratio of 0. 12.
- the HIO layers and the LIO layers were bounded by a protective skin layer from both sides.
- the protective skin layer had a low refractive index and had an average thickness of 2000 nm.
- a computational model was used to calculate reflection and transmission properties of the notched reflective polarizer.
- the computational model was driven by a 4x4 matrix solver routine based on Berriman algorithm where reflection and transmission matrix elements can be computed for an arbitrary stack of 1 -dimensional layers.
- Each of the HIO and LIO layers was defined by its average thickness and by a dispersive refractive index tensor where each principal element of the dispersive refractive index tensor is a function of wavelength.
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Abstract
L'invention concerne un système d'affichage comprenant un écran d'affichage configuré pour émettre une lumière d'image polarisée ayant un premier état de polarisation et au moins un spectre d'émission ayant une largeur totale à mi-hauteur (FWHM). Le système d'affichage comprend un polariseur réfléchissant configuré pour recevoir et réfléchir la lumière d'image polarisée en tant que première lumière d'image polarisée réfléchie. Pour une première lumière incidente à un premier angle prédéterminé, le polariseur réfléchissant a une réflectance moyenne supérieure à environ 60 % à travers le ou les spectres d'émission pour le premier état de polarisation, une transmittance d'au moins environ 50 % pour au moins une longueur d'onde à l'extérieur de la FWHM du ou des spectres d'émission pour le premier état de polarisation, et une transmittance totale moyenne supérieure à environ 70 % sur une plage de longueurs d'onde visibles comprenant la FWHM du ou des spectres d'émission pour un second état de polarisation orthogonal.
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US202063199331P | 2020-12-21 | 2020-12-21 | |
US63/199,331 | 2020-12-21 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120293742A1 (en) * | 2011-04-11 | 2012-11-22 | Sumitomo Chemical Company, Limited | Optical film, surface light source device, and liquid crystal display device |
US20170052369A1 (en) * | 2014-04-30 | 2017-02-23 | Sharp Kabushiki Kaisha | Reflective projection display device |
US20170235030A1 (en) * | 2014-10-10 | 2017-08-17 | Nippon Kayaku Kabushiki Kaisha | Light Reflecting Film, And Light Controlling Film, Optical Film, Functional Glass And Head-Up Display Including The Light Reflecting Film |
US20200055400A1 (en) * | 2017-03-06 | 2020-02-20 | 3M Innovative Properties Company | Vehicle projection assembly |
US20200333597A1 (en) * | 2016-03-17 | 2020-10-22 | Futurus Technology Co., Ltd. | Displaying system, method, and vehicle |
-
2021
- 2021-11-23 US US18/266,046 patent/US11921299B2/en active Active
- 2021-11-23 WO PCT/IB2021/060883 patent/WO2022136975A1/fr active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120293742A1 (en) * | 2011-04-11 | 2012-11-22 | Sumitomo Chemical Company, Limited | Optical film, surface light source device, and liquid crystal display device |
US20170052369A1 (en) * | 2014-04-30 | 2017-02-23 | Sharp Kabushiki Kaisha | Reflective projection display device |
US20170235030A1 (en) * | 2014-10-10 | 2017-08-17 | Nippon Kayaku Kabushiki Kaisha | Light Reflecting Film, And Light Controlling Film, Optical Film, Functional Glass And Head-Up Display Including The Light Reflecting Film |
US20200333597A1 (en) * | 2016-03-17 | 2020-10-22 | Futurus Technology Co., Ltd. | Displaying system, method, and vehicle |
US20200055400A1 (en) * | 2017-03-06 | 2020-02-20 | 3M Innovative Properties Company | Vehicle projection assembly |
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US20230393410A1 (en) | 2023-12-07 |
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