WO2022134622A1 - Nanocrystalline magnetically-conductive sheet for wireless power charging and near field communication, and manufacturing method therefor - Google Patents
Nanocrystalline magnetically-conductive sheet for wireless power charging and near field communication, and manufacturing method therefor Download PDFInfo
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- WO2022134622A1 WO2022134622A1 PCT/CN2021/112803 CN2021112803W WO2022134622A1 WO 2022134622 A1 WO2022134622 A1 WO 2022134622A1 CN 2021112803 W CN2021112803 W CN 2021112803W WO 2022134622 A1 WO2022134622 A1 WO 2022134622A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/153—Amorphous metallic alloys, e.g. glassy metals
- H01F1/15333—Amorphous metallic alloys, e.g. glassy metals containing nanocrystallites, e.g. obtained by annealing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/153—Amorphous metallic alloys, e.g. glassy metals
- H01F1/15308—Amorphous metallic alloys, e.g. glassy metals based on Fe/Ni
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/153—Amorphous metallic alloys, e.g. glassy metals
- H01F1/15341—Preparation processes therefor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/153—Amorphous metallic alloys, e.g. glassy metals
- H01F1/15383—Applying coatings thereon
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/52—Means for reducing coupling between antennas; Means for reducing coupling between an antenna and another structure
- H01Q1/526—Electromagnetic shields
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J50/00—Circuit arrangements or systems for wireless supply or distribution of electric power
- H02J50/10—Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
Definitions
- the invention belongs to the technical field of magnetic materials, and in particular relates to a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication and a preparation method thereof.
- the working frequency of WPC is 100-200kHz, and the working frequency of NFC is 13.56MHz, which determines the application of these two applications to magnetic materials. Performance requirements vary.
- the WPC function focuses on the higher the magnetic permeability of the magnetic material, the better, so that the electromagnetic field can be bound to the maximum, the charging efficiency can be improved as much as possible, and the interference of the magnetic field to the outside world can be shielded.
- the NFC function focuses on the lower the magnetic loss of the magnetic material, the better, so that the attenuation of the signal during high-frequency transmission will be less, and the sensitivity of the signal induction will be enhanced.
- the magnetic permeability and magnetic loss of magnetic materials are a relatively contradictory set of properties, that is, the higher the magnetic permeability of the material, the greater the magnetic loss. Conductivity. Therefore, in the actual application of wireless charging and near-field communication, it is often necessary to choose two different magnetic materials to meet the above two functions. Samsung Electronics originally used amorphous materials in 3-Combo technology to realize wireless charging. function, and the ferrite material is used to realize the near field communication function.
- the composite magnetic conductive sheet includes an uppermost layer material, an intermediate layer material and a lowermost layer material, wherein the uppermost layer material and the lowermost layer material are composite sheets composed of soft magnetic powder and resin material; the The material of the intermediate layer is at least one layer of magnetic metal flakes or a composite flake composed of magnetic metal flakes, soft magnetic powder and resin material, and one or both sides of the magnetic metal flakes are adhered with double-sided tape; the uppermost layer The material, the material of the middle layer and the material of the lowermost layer are formed at one time after hot pressing.
- Patent CN 109243755 A discloses a wide-band composite magnetic isolation sheet and a preparation method thereof.
- the cut-off frequency of the obtained magnetic barrier sheet is higher than 8 GHz, and the initial magnetic permeability is greater than 20, which can be compatible with wireless applications from KHz to GHz at the same time.
- the patent still uses a combination of nanocrystalline flakes and Y 2 Co 17-x M x flakes, and a magnetic shielding material cannot be used to achieve optimal solutions for wireless charging and near-field communication functions.
- the primary purpose of the present invention is to provide a preparation method of a nanocrystalline magnetic conductive sheet for wireless charging and near field communication.
- Another object of the present invention is to provide a nanocrystalline magnetic conductive sheet prepared by the above method.
- a preparation method of a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication comprising the following preparation steps:
- step (1) (2) subjecting the nanocrystalline strip covered with the protective film in step (1) to a longitudinal roll shearing treatment to obtain a nanocrystalline magnetic conductive sheet with uniform longitudinal stripe pattern splits;
- step (3) marking the central area and the peripheral shielding area for the nanocrystalline magnetic conductive sheet obtained in step (2);
- step (3) (4) performing secondary molding and crushing on the outer shielding area of the nanocrystalline magnetic conductive sheet obtained in step (3) to obtain a magnetic permeability lower than that of the magnetic conductive sheet in the central area to obtain the nanocrystalline conductive sheet for wireless charging and near-field communication.
- Magnetic flakes
- the nanocrystalline tape in step (1) is an iron-based nanocrystalline tape with a thickness of 7-28 ⁇ m.
- the preferred composition is Fe-Cu-Nb-Si-B.
- the heat treatment temperature in step (1) is 500-650°C, preferably the temperature range is 560-630°C; the heat-treatment atmosphere is nitrogen, hydrogen or vacuum.
- the protective film material in step (1) is any one of PET, PE, OPP, PVC, CPP or BOPP.
- the width of the longitudinal stripe-shaped lines is 0.5-2mm (the distance between adjacent stripe-shaped lines), and the magnetic permeability of the obtained nanocrystalline magnetic conductive sheet at a frequency of 100kHz is 3000 ⁇ 2mm. 6000 (relative permeability).
- step (3) the area of the central region is 1200-3600 mm 2 , and the area of the peripheral shielding region is 500-3000 mm 2 .
- step (3) the shape of the central area is a circle or a rectangle, and the boundary of the peripheral shielding area is a rectangle.
- step (4) the magnetic permeability of the peripheral shielding area after being crushed by secondary molding is less than 500 (@100kHz).
- the nanocrystalline magnetic conductive sheet obtained in step (4) is further laminated in multiple layers to obtain a multi-layered nanocrystalline magnetic conductive sheet, and a heat dissipation layer is attached to the outermost layer of the multi-layered nanocrystalline magnetic conductive sheet.
- the heat dissipation layer is graphite, thermal conductive adhesive or a composite layer of the two.
- a nanocrystalline magnetic conductive sheet for wireless charging and near field communication is prepared by the above method; the central area of the nanocrystalline magnetic conductive sheet realizes the wireless charging function, and the peripheral shielding area realizes the near field communication function.
- the principle of the invention is: using the influence of the fragmentation degree of the nanocrystalline magnetic conductive sheet on the magnetic permeability, the nanocrystalline magnetic conductive sheet is divided into a central area and a peripheral shielding area, and the central area has a lower fragmentation degree and thus has a higher
- the magnetic permeability is used to realize the WPC function, which has the effect of improving the charging efficiency and shielding the magnetic field from the external interference; the peripheral shielding area is crushed by secondary molding to obtain a higher degree of fragmentation, so it has a lower magnetic permeability than the central area.
- the magnetic permeability is used to realize the NFC function, with lower magnetic loss and stronger signal induction sensitivity.
- the composite of two functions on the same material is realized, the preparation cost of the material is significantly reduced, and the subsequent assembly and processing process is simplified.
- the preparation method of the present invention realizes obtaining two different magnetic permeability properties on the same nanocrystalline magnetic conductive sheet, wherein the central area of the nanocrystalline magnetic conductive sheet is a high magnetic permeability area, and the wireless charging coil is placed in the center Zones can greatly improve the efficiency of wireless charging and maximize the shielding of electromagnetic fields from the outside world.
- the surrounding shielding area of the central area is a low magnetic permeability area, which can obtain low magnetic loss characteristics. Placing the near-field communication coil in this shielding area can improve the induction sensitivity of the coil and obtain an excellent communication experience.
- the preparation method of the present invention only needs to perform longitudinal roll shearing treatment on the nanocrystalline strip, so that high magnetic permeability in the central area can be obtained, and low magnetic permeability can be obtained by secondary molding and crushing of the peripheral shielding area, thereby reducing the magnetic shielding.
- the magnetic loss of the material does not require transverse shearing or multiple crushing, which significantly improves the production efficiency and improves the performance consistency and stability of the nanocrystalline magnetic conductive sheet.
- the size and shape of the central area and the peripheral shielding area of the nanocrystalline magnetic conductive sheet of the present invention can be well matched with the matching FPC coil, so that the functions of wireless charging and near field communication can be optimally embodied at the same time.
- FIG. 1 is a schematic structural diagram of a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication according to Embodiment 1 of the present invention.
- FIG. 2 is a schematic structural diagram of a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication according to Embodiment 2 of the present invention.
- FIG. 1 A schematic diagram of the structure of a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication in this embodiment is shown in FIG. 1 .
- the nanocrystalline magnetic conductive sheet for wireless charging and near-field communication includes a central area for realizing wireless charging function and a peripheral shielding area for realizing near-field communication function.
- the central area is a circle with a diameter of 50mm, and the boundary of the peripheral shielding area is a rectangle with a length and width of 70mm.
- the central area is a uniform longitudinal stripe pattern with a width of 1mm, and the magnetic permeability of the central area at a frequency of 100kHz is 4500; The permeability is 450.
- step (2) The nanocrystalline tape covered with the protective film in step (1) is subjected to longitudinal (along the length direction of the tape) roll shearing treatment to obtain a nanocrystalline magnetic conductive sheet with a uniform longitudinal stripe pattern with a width of 1 mm.
- step (3) Marking a central area and a peripheral shielding area for the nanocrystalline magnetic conductive sheet obtained in step (2); the central area is a circle with a diameter of 50 mm, and the boundary of the peripheral shielding area is a rectangle with a length and width of 70 mm.
- step (3) The outer shielding area of the nanocrystalline magnetic conductive sheet obtained in step (3) is subjected to secondary molding and crushed into uniform grid-like fragments to obtain the nanocrystalline magnetic conductive sheet for wireless charging and near-field communication.
- the magnetic permeability of the central region of the nanocrystalline magnetic conductive sheet obtained by the above method is 4500 at a frequency of 100 kHz;
- the nanocrystalline magnetic conductive sheet obtained in this example is laminated in four layers, and a graphite sheet heat dissipation layer is laminated on the outermost layer.
- the wireless charging and near-field communication performance tests were carried out on the obtained multilayer nanocrystalline magnetic conductive sheet:
- the wireless charging performance test is the charging efficiency test, using a 15W Qi standard wireless charging module as the transmitter, and Comparative Example 1 is the use of the published patent method (201610096632.1 A flexible magnetic conductive sheet for non-contact charging and its preparation method) ) is a receiver module composed of a 4-layer nanocrystalline magnetic sheet and a receiver coil, and the magnetic permeability of the relevant magnetic sheet is 720.
- the data recording and charging efficiency calculation results of the examples are shown in Table 1.
- Example 1 the charging efficiency of Example 1 is 2.32% higher than that of Comparative Example 1, indicating that the nanocrystalline magnetic flakes with high magnetic permeability obtained by the process method involved in the present invention are different from those of the published patents. Compared with the nanocrystalline magnetic flakes with low magnetic permeability prepared by the method, the charging efficiency is significantly improved. This is mainly because the high magnetic permeability improves the inductance of the receiving end module and enhances the coupling ability of the transmitting coil and the receiving coil, thereby increasing the ability of the receiving coil to bind the magnetic field lines.
- the outer shielding area of the nanocrystalline magnetic sheet is broken
- the degree of cracking is more obvious and the magnetic permeability is lower, thereby reducing the eddy current loss generated after the magnetic force line passes through the magnetic sheet.
- the high magnetic permeability nanocrystalline magnetic sheet prepared by the method of the present invention is very useful for improving wireless The efficiency of charging has a significant effect.
- Example 1 The NFC sensing distance of Example 1 was tested by using the NFC-TAG module.
- Comparative Example 2 was a mass-produced ferrite magnet for NFC with the same thickness on the market, and its magnetic permeability was 180.
- Table 2 shows the test results. From the test results, the sensing distances of tag 2 and tag 4 show that the nanocrystalline scheme of Example 1 is the same as the ferrite scheme, and the sensing distances of tag 1 and tag 3 show that the sensing distance of the ferrite scheme is larger, but the The nanocrystalline solution can basically meet the performance requirements of NFC.
- the nanocrystalline magnetic conductive sheet of the present invention can simultaneously realize excellent wireless charging and near field communication functions on a nanocrystalline tape.
- FIG. 2 A schematic diagram of the structure of a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication in this embodiment is shown in FIG. 2 .
- the nanocrystalline magnetic conductive sheet for wireless charging and near-field communication includes a central area for realizing wireless charging function and a peripheral shielding area for realizing near-field communication function.
- the central area is a rectangle with a length and width of 60mm, and the boundary of the peripheral shielding area is a rectangle with a length and width of 80mm.
- the central area is a uniform longitudinal stripe pattern with a width of 0.5mm, and the magnetic permeability of the central area at a frequency of 100kHz is 3000;
- the peripheral shielding area is a grid-like fracture with a uniform width of 0.5mm, and the peripheral shielding area is 100kHz.
- the frequency has a permeability of 300.
- step (2) The nanocrystalline tape covered with the protective film in step (1) is subjected to longitudinal roll shearing treatment to obtain a nanocrystalline magnetic conductive sheet with a uniform longitudinal stripe pattern of 0.5 mm in width.
- step (3) Marking a central area and a peripheral shielding area for the nanocrystalline magnetic conductive sheet obtained in step (2); wherein the central area is a rectangle with a length and width of 60 mm, and the boundary of the peripheral shielding area is a rectangle with a length and width of 80 mm.
- step (3) The outer shielding area of the nanocrystalline magnetic conductive sheet obtained in step (3) is subjected to secondary molding and crushed into uniform grid-like fragments to obtain the nanocrystalline magnetic conductive sheet for wireless charging and near-field communication.
- the magnetic permeability of the central region of the nanocrystalline magnetic conductive sheet obtained by the above method is 3000 at a frequency of 100 kHz;
- the nanocrystalline magnetic conductive sheet obtained in this example is laminated in four layers, and a graphite sheet heat dissipation layer is laminated on the outermost layer.
- the wireless charging and near-field communication performance tests were carried out on the obtained multilayer nanocrystalline magnetic conductive sheet:
- the wireless charging performance test is the charging efficiency test, using a 15W Qi standard wireless charging module as the transmitter
- Comparative Example 1 is the use of the published patent method (201610096632.1
- a flexible magnetic conductive sheet for non-contact charging and its preparation method) is a receiver module composed of a 4-layer nanocrystalline magnetic sheet and a receiver coil, and the magnetic permeability of the relevant magnetic sheet is 720.
- the data records and charging efficiency calculation results of the examples are shown in Table 3.
- Example 2 the charging efficiency of Example 2 is 2.52% higher than that of Comparative Example 1, indicating that the nanocrystalline magnetic flakes with high magnetic permeability obtained by the process method involved in the present invention are different from the published patents. Compared with the nanocrystalline magnetic flakes with low magnetic permeability prepared by the method, the charging efficiency is significantly improved. This is mainly because the high magnetic permeability improves the inductance of the receiving end module and enhances the coupling ability of the transmitting coil and the receiving coil, thereby increasing the ability of the receiving coil to bind the magnetic field lines.
- the outer shielding area of the nanocrystalline magnetic sheet is broken
- the degree of cracking is more obvious and the magnetic permeability is lower, thereby reducing the eddy current loss generated after the magnetic force line passes through the magnetic sheet.
- the high magnetic permeability nanocrystalline magnetic sheet prepared by the method of the present invention is very useful for improving wireless The efficiency of charging has a significant effect.
- Comparative Example 2 is a mass-produced ferrite magnet for NFC with the same thickness on the market, and its permeability is 180.
- Table 4 shows the test results. From the test results, the sensing distances of tag 2 and tag 4 show that the nanocrystalline scheme of Example 1 is the same as the ferrite scheme, and the sensing distances of tag 1 and tag 3 show that the sensing distance of the ferrite scheme is larger.
- the nanocrystalline solution can also basically meet the performance requirements of NFC.
- the nanocrystalline magnetic conductive sheet of the present invention can simultaneously realize excellent wireless charging and near field communication functions on a nanocrystalline tape.
- a nanocrystalline magnetic conductive sheet for wireless charging and near field communication in this embodiment includes a central area for realizing wireless charging function and a peripheral shielding area for realizing near field communication function.
- the central area is a circle with a diameter of 40mm, and the boundary of the peripheral shielding area is a rectangle with a length and width of 50mm.
- the central area is a uniform longitudinal stripe pattern with a width of 2mm, and the magnetic permeability of the central area at a frequency of 100kHz is 6000; The permeability is 500.
- the Fe-Cu-Nb-Si-B nanocrystalline ribbon (thickness is 14 ⁇ m) is heat-treated in a nitrogen atmosphere, and the heat-treatment temperature is 630°C, and then the surface of the nanocrystalline ribbon is covered with a BOPP protective film.
- step (2) The nanocrystalline tape covered with the protective film in step (1) is subjected to longitudinal roll shearing treatment to obtain a nanocrystalline magnetic conductive sheet with a uniform longitudinal stripe pattern of 2 mm in width.
- step (3) Marking a central area and a peripheral shielding area for the nanocrystalline magnetic conductive sheet obtained in step (2); the central area is a circle with a diameter of 40 mm, and the boundary of the peripheral shielding area is a rectangle with a length and width of 50 mm.
- step (3) The outer shielding area of the nanocrystalline magnetic conductive sheet obtained in step (3) is subjected to secondary molding and crushed into uniform grid-like fragments to obtain the nanocrystalline magnetic conductive sheet for wireless charging and near-field communication.
- the magnetic permeability of the central region of the nanocrystalline magnetic conductive sheet obtained by the above method is 6000 at a frequency of 100 kHz;
- the nanocrystalline magnetic conductive sheet obtained in this example is laminated in 5 layers, and a thermally conductive adhesive heat dissipation layer is laminated on the outermost layer.
- the wireless charging and near-field communication performance tests were carried out on the obtained multilayer nanocrystalline magnetic conductive sheet:
- the wireless charging performance test is the charging efficiency test, using a 15W Qi standard wireless charging module as the transmitter
- Comparative Example 3 is the use of the published patent method (201610096632.1
- a flexible magnetic conductive sheet for non-contact charging and its preparation method) is a receiver module formed by combining the 5-layer nanocrystalline magnetic sheet and the receiver coil, and the magnetic permeability of the relevant magnetic sheet is 750.
- the data records and charging efficiency calculation results of the examples are shown in Table 5.
- Example 3 the charging efficiency of Example 3 is 1.82% higher than that of Comparative Example 3, indicating that the nanocrystalline magnetic flakes with high magnetic permeability obtained by the process method involved in the present invention are different from the published patents. Compared with the nanocrystalline magnetic flakes with low magnetic permeability prepared by the method, the charging efficiency is significantly improved. This is mainly because the high magnetic permeability improves the inductance of the receiving end module and enhances the coupling ability of the transmitting coil and the receiving coil, thereby increasing the ability of the receiving coil to bind the magnetic field lines.
- the outer shielding area of the nanocrystalline magnetic sheet is broken
- the degree of cracking is more obvious and the magnetic permeability is lower, thereby reducing the eddy current loss generated after the magnetic force line passes through the magnetic sheet.
- the high magnetic permeability nanocrystalline magnetic sheet prepared by the method of the present invention is very useful for improving wireless The efficiency of charging has a significant effect.
- Example 3 The NFC sensing distance of Example 3 was tested by using the NFC-TAG module.
- Comparative Example 4 was a mass-produced ferrite magnet for NFC with the same thickness on the market, and its permeability was 150.
- Table 6 shows the test results. From the test results, the sensing distances of tag 1, tag 2 and tag 4 show that the nanocrystalline scheme of Example 1 is the same as the ferrite scheme, and the sensing distance of tag 3 shows that the sensing distance of the ferrite scheme is slightly larger.
- the NFC performance of the crystal solution is basically close to the performance of ferrite.
- the nanocrystalline magnetic conductive sheet of the present invention can simultaneously realize excellent wireless charging and near field communication functions on a nanocrystalline tape.
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- Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
Abstract
The present invention relates to the technical field of magnetic materials. Disclosed are a nanocrystalline magnetically-conductive sheet for wireless power charging and near field communication, and a manufacturing method therefor. A nanocrystalline strip is subjected to heat treatment, coated with a protective film, and then subjected to longitudinal roll shearing treatment to obtain a nanocrystalline magnetically-conductive sheet having uniform longitudinal shearing lines which are arranged in form of bars; a central region and a peripheral shielding region are marked on the obtained nanocrystalline magnetically-conductive sheet, and the peripheral shielding region is subjected to secondary mold pressing and crushing to obtain a magnetic permeability lower than that of the magnetically-conductive sheet at the central region, thereby obtaining a nanocrystalline magnetically-conductive sheet for wireless power charging and near field communication. According to the present invention, two different magnetic permeability properties are obtained on the same nanocrystalline magnetically-conductive sheet. The central region is a high magnetic permeability region to implement a wireless power charging function, and the peripheral shielding region is a low magnetic permeability region to implement a near field communication function. A magnetic shielding material is used to implement a solution for optimization of wireless power charging and near field communication functions.
Description
本发明属于磁性材料技术领域,具体涉及一种无线充电及近场通讯用纳米晶导磁薄片及其制备方法。The invention belongs to the technical field of magnetic materials, and in particular relates to a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication and a preparation method thereof.
近年来,随着无线充电技术(Wireless Power Charging,WPC)和近场通讯技术(Near Field Communication,NFC)在消费电子领域尤其是手机端的普及,越来越多的手机产品开始标配这两种功能,特别地,三星电子从Galaxy S6手机开始就在手机模组端就集成这两种功能,除此外还集成了手机支付功能(MST),即市场熟知的3-Combo技术,此后三星手机的旗舰机型(S系列和Note系列)就一直延用这一技术。由于无线充电(WPC)功能和近场通讯(NFC)功能的工作频率不同,其中WPC的工作频率为100-200kHz,NFC的工作频率为13.56MHz,这就决定了这两种应用对磁性材料的性能要求不尽相同。WPC功能侧重于磁性材料的磁导率越高越好,这样可以最大限度的束缚电磁场,尽可能的提高充电效率和屏蔽磁场对外界的干扰。NFC功能侧重于磁性材料的磁损耗越低越好,这样在信号高频传输的过程中的衰减会越少,信号感应的灵敏度会得到增强。实际应用中,磁性材料的磁导率和磁损是相对矛盾的一组性能,即材料的磁导率越高,磁损就越大,要降低材料的磁损就会相应的减少材料的磁导率。所以在实际的无线充电和近场通讯中的应用,往往需要选择不同的两种磁性材料来满足上述两种功能,三星电子最初在3-Combo技术中,采用了非晶材料来实现无线充电的功能,而采用了铁氧体材料来实现近场通讯功能。而后三星电子更新了磁屏蔽材料技术,只采用纳米晶一种磁屏蔽材料同时实现无线 充电和近场通讯功能,但实际上由于这两种功能应用的频率差异,这种纳米晶材料的方案只是一种妥协折中的实现方案,即:牺牲了部分无线充电和近场通讯功能,也就是说在纳米晶的方案中,无线充电功能和近场通讯功能都没有得到最优的实现方案。In recent years, with the popularity of wireless charging technology (Wireless Power Charging, WPC) and Near Field Communication technology (Near Field Communication, NFC) in the field of consumer electronics, especially in mobile phones, more and more mobile phone products have begun to come standard with these two technologies. In particular, Samsung Electronics has integrated these two functions on the mobile phone module side since the Galaxy S6 mobile phone. In addition, it has also integrated the mobile payment function (MST), which is the well-known 3-Combo technology in the market. Flagship models (S series and Note series) have continued to use this technology. Due to the different working frequencies of the wireless charging (WPC) function and the near field communication (NFC) function, the working frequency of WPC is 100-200kHz, and the working frequency of NFC is 13.56MHz, which determines the application of these two applications to magnetic materials. Performance requirements vary. The WPC function focuses on the higher the magnetic permeability of the magnetic material, the better, so that the electromagnetic field can be bound to the maximum, the charging efficiency can be improved as much as possible, and the interference of the magnetic field to the outside world can be shielded. The NFC function focuses on the lower the magnetic loss of the magnetic material, the better, so that the attenuation of the signal during high-frequency transmission will be less, and the sensitivity of the signal induction will be enhanced. In practical applications, the magnetic permeability and magnetic loss of magnetic materials are a relatively contradictory set of properties, that is, the higher the magnetic permeability of the material, the greater the magnetic loss. Conductivity. Therefore, in the actual application of wireless charging and near-field communication, it is often necessary to choose two different magnetic materials to meet the above two functions. Samsung Electronics originally used amorphous materials in 3-Combo technology to realize wireless charging. function, and the ferrite material is used to realize the near field communication function. Then Samsung Electronics updated the magnetic shielding material technology, only using nanocrystalline magnetic shielding material to realize wireless charging and near-field communication functions at the same time, but in fact, due to the difference in the frequency of the application of these two functions, the solution of this nanocrystalline material is only A compromise implementation solution, that is, sacrificing part of the wireless charging and near-field communication functions, that is to say, in the nanocrystalline solution, neither the wireless charging function nor the near-field communication function has been optimally implemented.
在以往公开的专利中,例如专利CN 105336465 A公开了一种无线充电和近场通讯用复合导磁片及其制备方法,提到了采用在磁性金属薄片中间填充粉末吸波材料来实现上述两种功能复合的导磁片制备方法。具体地,专利中提到复合导磁片包括最上层材料、中间层材料和最下层材料,其中,所述最上层材料及最下层材料均为软磁粉末与树脂材料合成的复合薄片;所述中间层材料至少是一层磁性金属薄片或由磁性金属薄片和软磁粉末与树脂材料合成的复合薄片的组合体,所述磁性金属薄片其中一面或两面粘附有双面胶;所述最上层材料、所述中间层材料和所述最下层材料经过热压后一次成型。该专利提到在进行NFC通讯功能时,提供足够的磁导率,从而保证足够的通讯距离,满足近场通讯的要求;同时,防止NFC通讯功能对其他处理器造成干扰,相应地,防止其他处理器对NFC天线自身的干扰。但这一制备方法仍然只是对纳米晶材料方案的补充优化,还是采用了两种磁屏蔽材料来应对WPC和NFC两种不同频段的工作要求,依然无法采用一种磁屏蔽材料来实现无线充电和近场通讯功能最优化解决方案,并没有从根本上解决两种不同应用频率的功能如何在各自应用频段实现最佳的性能。In the previously published patents, such as patent CN 105336465 A, a composite magnetic conductive sheet for wireless charging and near-field communication and a preparation method thereof are disclosed. A method for preparing a functional composite magnetic conductive sheet. Specifically, it is mentioned in the patent that the composite magnetic conductive sheet includes an uppermost layer material, an intermediate layer material and a lowermost layer material, wherein the uppermost layer material and the lowermost layer material are composite sheets composed of soft magnetic powder and resin material; the The material of the intermediate layer is at least one layer of magnetic metal flakes or a composite flake composed of magnetic metal flakes, soft magnetic powder and resin material, and one or both sides of the magnetic metal flakes are adhered with double-sided tape; the uppermost layer The material, the material of the middle layer and the material of the lowermost layer are formed at one time after hot pressing. The patent mentions that when the NFC communication function is performed, sufficient magnetic permeability is provided to ensure sufficient communication distance to meet the requirements of near-field communication; at the same time, the NFC communication function is prevented from causing interference to other processors, and accordingly, other The processor interferes with the NFC antenna itself. However, this preparation method is still only a supplementary optimization of the nanocrystalline material scheme. Two magnetic shielding materials are used to meet the working requirements of WPC and NFC in two different frequency bands. It is still impossible to use one magnetic shielding material to realize wireless charging and The NFC function optimization solution does not fundamentally solve how the functions of two different application frequencies can achieve the best performance in their respective application frequency bands.
专利CN 109243755 A公开了一种宽频段复合隔磁片及其制备方法。通过纳米晶薄片与Y
2Co
17-xM
x薄片多层交替结构,所得隔磁片截止频率高于8GHz,起始磁导率大于20,可以同时兼容KHz到GHz的无线应用。但该专利仍然采用的是纳米晶薄片与Y
2Co
17-xM
x薄片这两种材料的组合,无法采用一种磁屏蔽材料来实现无线充电和近场通讯功能最优化解决方案。
Patent CN 109243755 A discloses a wide-band composite magnetic isolation sheet and a preparation method thereof. Through the multi-layer alternating structure of nanocrystalline flakes and Y 2 Co 17-x M x flakes, the cut-off frequency of the obtained magnetic barrier sheet is higher than 8 GHz, and the initial magnetic permeability is greater than 20, which can be compatible with wireless applications from KHz to GHz at the same time. However, the patent still uses a combination of nanocrystalline flakes and Y 2 Co 17-x M x flakes, and a magnetic shielding material cannot be used to achieve optimal solutions for wireless charging and near-field communication functions.
国内其他专利公开信息显示,目前,对无线充电和近场通讯用的磁性材料分别为非晶、纳米晶导磁材料和铁氧体材料的研究,并没有考虑使用同一种材料 实现两种功能的复合。如果采用两种材料来解决上述两种功能的复合,一方面没有办法进一步降低材料的成本,另一方面也给后续的组装加工工艺带来一定的难度。Other domestic patent disclosure information shows that at present, the research on the magnetic materials for wireless charging and near-field communication are amorphous, nanocrystalline magnetic conductive materials and ferrite materials respectively, and the use of the same material to achieve two functions has not been considered. complex. If two materials are used to solve the combination of the above two functions, on the one hand, there is no way to further reduce the cost of the materials, and on the other hand, it also brings certain difficulties to the subsequent assembly and processing technology.
发明内容SUMMARY OF THE INVENTION
针对以上现有技术存在的缺点和不足之处,本发明的首要目的在于提供一种无线充电及近场通讯用纳米晶导磁薄片的制备方法。In view of the above shortcomings and deficiencies in the prior art, the primary purpose of the present invention is to provide a preparation method of a nanocrystalline magnetic conductive sheet for wireless charging and near field communication.
本发明的另一目的在于提供一种通过上述方法制备得到的纳米晶导磁薄片。Another object of the present invention is to provide a nanocrystalline magnetic conductive sheet prepared by the above method.
本发明目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种无线充电及近场通讯用纳米晶导磁薄片的制备方法,包括如下制备步骤:A preparation method of a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication, comprising the following preparation steps:
(1)对纳米晶带材进行热处理,然后在纳米晶带材表面覆保护膜;(1) heat treatment of the nanocrystalline strip, and then cover the surface of the nanocrystalline strip with a protective film;
(2)将步骤(1)覆保护膜的纳米晶带材进行纵向辊剪处理,得到具有均匀纵向条状纹路割裂的纳米晶导磁薄片;(2) subjecting the nanocrystalline strip covered with the protective film in step (1) to a longitudinal roll shearing treatment to obtain a nanocrystalline magnetic conductive sheet with uniform longitudinal stripe pattern splits;
(3)对步骤(2)获得的纳米晶导磁薄片标记出中心区域和外围屏蔽区域;(3) marking the central area and the peripheral shielding area for the nanocrystalline magnetic conductive sheet obtained in step (2);
(4)对步骤(3)所得纳米晶导磁薄片的外围屏蔽区域进行二次模压破碎以获得低于中心区域导磁薄片的磁导率,得到所述无线充电及近场通讯用纳米晶导磁薄片。(4) performing secondary molding and crushing on the outer shielding area of the nanocrystalline magnetic conductive sheet obtained in step (3) to obtain a magnetic permeability lower than that of the magnetic conductive sheet in the central area to obtain the nanocrystalline conductive sheet for wireless charging and near-field communication. Magnetic flakes.
进一步地,步骤(1)中所述纳米晶带材为厚度为7~28μm的铁基纳米晶带材。优选成分为Fe-Cu-Nb-Si-B。Further, the nanocrystalline tape in step (1) is an iron-based nanocrystalline tape with a thickness of 7-28 μm. The preferred composition is Fe-Cu-Nb-Si-B.
进一步地,步骤(1)中所述热处理温度为500~650℃,优选温度范围为560~630℃;热处理气氛为氮气、氢气或者真空。Further, the heat treatment temperature in step (1) is 500-650°C, preferably the temperature range is 560-630°C; the heat-treatment atmosphere is nitrogen, hydrogen or vacuum.
进一步地,步骤(1)中所述保护膜材料为PET、PE、OPP、PVC、CPP或BOPP中的任意一种。Further, the protective film material in step (1) is any one of PET, PE, OPP, PVC, CPP or BOPP.
进一步地,步骤(2)中所述纵向条状纹路割裂的宽度为0.5~2mm(相邻条 状纹路割裂之间的距离),所得纳米晶导磁薄片在100kHz频率的磁导率为3000~6000(相对磁导率)。Further, in the step (2), the width of the longitudinal stripe-shaped lines is 0.5-2mm (the distance between adjacent stripe-shaped lines), and the magnetic permeability of the obtained nanocrystalline magnetic conductive sheet at a frequency of 100kHz is 3000~2mm. 6000 (relative permeability).
进一步地,步骤(3)中所述中心区域的面积为1200~3600mm
2,所述外围屏蔽区域的面积为500~3000mm
2。
Further, in step (3), the area of the central region is 1200-3600 mm 2 , and the area of the peripheral shielding region is 500-3000 mm 2 .
进一步地,步骤(3)中所述中心区域的形状为圆形或矩形,所述外围屏蔽区域的边界为矩形。Further, in step (3), the shape of the central area is a circle or a rectangle, and the boundary of the peripheral shielding area is a rectangle.
进一步地,步骤(4)中所述外围屏蔽区域经二次模压破碎后的磁导率为500以下(@100kHz)。Further, in step (4), the magnetic permeability of the peripheral shielding area after being crushed by secondary molding is less than 500 (@100kHz).
进一步地,步骤(4)获得的纳米晶导磁薄片进一步进行多层贴合,得到多层纳米晶导磁薄片,并在多层纳米晶导磁薄片最外层贴合散热层。Further, the nanocrystalline magnetic conductive sheet obtained in step (4) is further laminated in multiple layers to obtain a multi-layered nanocrystalline magnetic conductive sheet, and a heat dissipation layer is attached to the outermost layer of the multi-layered nanocrystalline magnetic conductive sheet.
进一步地,所述散热层为石墨、导热胶或者二者的复合层。Further, the heat dissipation layer is graphite, thermal conductive adhesive or a composite layer of the two.
一种无线充电及近场通讯用纳米晶导磁薄片,通过上述方法制备得到;所述纳米晶导磁薄片的中心区域实现无线充电功能,外围屏蔽区域实现近场通讯功能。A nanocrystalline magnetic conductive sheet for wireless charging and near field communication is prepared by the above method; the central area of the nanocrystalline magnetic conductive sheet realizes the wireless charging function, and the peripheral shielding area realizes the near field communication function.
本发明原理为:利用纳米晶导磁薄片的碎裂程度对磁导率的影响,将纳米晶导磁薄片划分为中心区域和外围屏蔽区域,中心区域具有较低的碎裂程度因而具有更高的磁导率,用于实现WPC功能,具有提高充电效率和屏蔽磁场对外界干扰的效果;外围屏蔽区域经二次模压破碎以获得较高的碎裂程度,因而具有低于中心区域导磁薄片的磁导率,用于实现NFC功能,具有更低的磁损和更强的信号感应灵敏度。实现了在同一种材料上两种功能的复合,显著降低材料的制备成本及简化后续的组装加工工艺。The principle of the invention is: using the influence of the fragmentation degree of the nanocrystalline magnetic conductive sheet on the magnetic permeability, the nanocrystalline magnetic conductive sheet is divided into a central area and a peripheral shielding area, and the central area has a lower fragmentation degree and thus has a higher The magnetic permeability is used to realize the WPC function, which has the effect of improving the charging efficiency and shielding the magnetic field from the external interference; the peripheral shielding area is crushed by secondary molding to obtain a higher degree of fragmentation, so it has a lower magnetic permeability than the central area. The magnetic permeability is used to realize the NFC function, with lower magnetic loss and stronger signal induction sensitivity. The composite of two functions on the same material is realized, the preparation cost of the material is significantly reduced, and the subsequent assembly and processing process is simplified.
本发明的制备方法及所得到的产物具有如下优点及有益效果:The preparation method of the present invention and the obtained product have the following advantages and beneficial effects:
(1)本发明的制备方法实现了在同一纳米晶导磁薄片上获得两种不同磁导率性能,其中纳米晶导磁薄片的中心区域为高磁导率区,无线充电线圈置于该中心区域可以极大地提升无线充电的的效率和最大化屏蔽电磁场对外界的干扰。中心区域的周边屏蔽区域为低磁导率区,可以获得较低的磁损特性,近场 通讯线圈置于该屏蔽区域可以提升线圈的感应灵敏度获得极佳的通讯体验。(1) The preparation method of the present invention realizes obtaining two different magnetic permeability properties on the same nanocrystalline magnetic conductive sheet, wherein the central area of the nanocrystalline magnetic conductive sheet is a high magnetic permeability area, and the wireless charging coil is placed in the center Zones can greatly improve the efficiency of wireless charging and maximize the shielding of electromagnetic fields from the outside world. The surrounding shielding area of the central area is a low magnetic permeability area, which can obtain low magnetic loss characteristics. Placing the near-field communication coil in this shielding area can improve the induction sensitivity of the coil and obtain an excellent communication experience.
(2)本发明的制备方法只需对纳米晶带材进行纵向辊剪处理,可以获得中心区域的高磁导率,通过对周边屏蔽区域进行二次模压破碎获得低磁导率从而降低磁屏蔽材料的磁损耗,无需进行横向剪切或多次碾压碎化,显著提高生产效率,提高了纳米晶导磁薄片的性能一致性和稳定性。(2) The preparation method of the present invention only needs to perform longitudinal roll shearing treatment on the nanocrystalline strip, so that high magnetic permeability in the central area can be obtained, and low magnetic permeability can be obtained by secondary molding and crushing of the peripheral shielding area, thereby reducing the magnetic shielding. The magnetic loss of the material does not require transverse shearing or multiple crushing, which significantly improves the production efficiency and improves the performance consistency and stability of the nanocrystalline magnetic conductive sheet.
(3)本发明纳米晶导磁薄片中心区域和外围屏蔽区域的尺寸及形状的设计能够与配套的FPC线圈进行良好的匹配,使得无线充电和近场通讯功能同时得到最优化体现。(3) The size and shape of the central area and the peripheral shielding area of the nanocrystalline magnetic conductive sheet of the present invention can be well matched with the matching FPC coil, so that the functions of wireless charging and near field communication can be optimally embodied at the same time.
图1为本发明实施例1中一种无线充电及近场通讯用纳米晶导磁薄片的结构示意图。FIG. 1 is a schematic structural diagram of a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication according to Embodiment 1 of the present invention.
图2为本发明实施例2中一种无线充电及近场通讯用纳米晶导磁薄片的结构示意图。FIG. 2 is a schematic structural diagram of a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication according to Embodiment 2 of the present invention.
下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be described in further detail below with reference to the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
实施例1Example 1
本实施例的一种无线充电及近场通讯用纳米晶导磁薄片,其结构示意图如图1所示。所述无线充电及近场通讯用纳米晶导磁薄片包括实现无线充电功能的中心区域及实现近场通讯功能的外围屏蔽区域。其中中心区域为直径为50mm的圆形,外围屏蔽区域边界为长宽为70mm的矩形。所述中心区域为宽度为1mm的均匀纵向条状纹路割裂,中心区域在100kHz频率的磁导率为4500;外围屏蔽区域为均匀宽度为1mm的网格状碎裂,外围屏蔽区域在100kHz频率的磁导率为450。A schematic diagram of the structure of a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication in this embodiment is shown in FIG. 1 . The nanocrystalline magnetic conductive sheet for wireless charging and near-field communication includes a central area for realizing wireless charging function and a peripheral shielding area for realizing near-field communication function. The central area is a circle with a diameter of 50mm, and the boundary of the peripheral shielding area is a rectangle with a length and width of 70mm. The central area is a uniform longitudinal stripe pattern with a width of 1mm, and the magnetic permeability of the central area at a frequency of 100kHz is 4500; The permeability is 450.
本实施例的无线充电及近场通讯用纳米晶导磁薄片通过如下方法制备:The nanocrystalline magnetic conductive sheet for wireless charging and near field communication of this embodiment is prepared by the following method:
(1)对Fe-Cu-Nb-Si-B纳米晶带材(厚度为25μm)在氮气气氛下进行热处理,热处理温度为560℃,然后在纳米晶带材表面覆PET保护膜。(1) Heat treatment of Fe-Cu-Nb-Si-B nanocrystalline tapes (thickness of 25 μm) in nitrogen atmosphere at a heat treatment temperature of 560°C, and then cover the surface of the nanocrystalline tapes with a PET protective film.
(2)将步骤(1)覆保护膜的纳米晶带材进行纵向(沿带材长度方向)辊剪处理,得到具有1mm宽度的均匀纵向条状纹路割裂的纳米晶导磁薄片。(2) The nanocrystalline tape covered with the protective film in step (1) is subjected to longitudinal (along the length direction of the tape) roll shearing treatment to obtain a nanocrystalline magnetic conductive sheet with a uniform longitudinal stripe pattern with a width of 1 mm.
(3)对步骤(2)获得的纳米晶导磁薄片标记出中心区域和外围屏蔽区域;其中中心区域为直径为50mm的圆形,外围屏蔽区域边界为长宽为70mm的矩形。(3) Marking a central area and a peripheral shielding area for the nanocrystalline magnetic conductive sheet obtained in step (2); the central area is a circle with a diameter of 50 mm, and the boundary of the peripheral shielding area is a rectangle with a length and width of 70 mm.
(4)对步骤(3)所得纳米晶导磁薄片的外围屏蔽区域进行二次模压破碎为均匀的网格状碎裂,得到所述无线充电及近场通讯用纳米晶导磁薄片。(4) The outer shielding area of the nanocrystalline magnetic conductive sheet obtained in step (3) is subjected to secondary molding and crushed into uniform grid-like fragments to obtain the nanocrystalline magnetic conductive sheet for wireless charging and near-field communication.
上述方法获得的纳米晶导磁薄片的中心区域在100kHz频率的磁导率为4500;外围屏蔽区域因具有更高的碎裂程度,其磁导率降低为450。The magnetic permeability of the central region of the nanocrystalline magnetic conductive sheet obtained by the above method is 4500 at a frequency of 100 kHz;
将本实施例获得的纳米晶导磁薄片进行4层贴合,并在最外层贴合石墨片散热层。对所得多层纳米晶导磁薄片进行无线充电及近场通讯性能测试:The nanocrystalline magnetic conductive sheet obtained in this example is laminated in four layers, and a graphite sheet heat dissipation layer is laminated on the outermost layer. The wireless charging and near-field communication performance tests were carried out on the obtained multilayer nanocrystalline magnetic conductive sheet:
其中,无线充电性能测试为充电效率测试,采用15W的Qi标准无线充电模块作为发射端,对比例1是采用已公开的专利方法(201610096632.1一种非接触式充电用柔性导磁薄片及其制备方法)制备的4层纳米晶磁性薄片与接收端线圈组合而成的接收端模组,相关磁片的磁导率为720。将上述实施例1和对比例1的接收端模组与锂离子电池相连,测试向发射装置线圈施加电压时,输入端的电压、电流,以及接收端的输出电压、电流。实施例数据记录与充电效率计算结果见表1。由表1的结果可以看出,实施例1与对比例1的充电效率比较,高出了2.32%,说明本发明涉及的工艺方法获得的高磁导率的纳米晶磁性薄片与已公开的专利方法制备的低磁导率的纳米晶磁性薄片相比,充电效率获得了明显的提升。这主要是因为高磁导率提升了接收端模组的电感,增强了发射线圈和接收线圈的耦合能力,从而增大了接收线圈束缚磁力线的能力,此外纳米晶磁性薄片的外围屏蔽区域因为碎裂程度更明显,磁导率更低,从而降低了 磁力线穿过磁片后产生的涡流损耗,综合两方面的因素考虑,本发明涉及的方法制备的高磁导率纳米晶磁性薄片对提升无线充电的效率具有明显的作用。Among them, the wireless charging performance test is the charging efficiency test, using a 15W Qi standard wireless charging module as the transmitter, and Comparative Example 1 is the use of the published patent method (201610096632.1 A flexible magnetic conductive sheet for non-contact charging and its preparation method) ) is a receiver module composed of a 4-layer nanocrystalline magnetic sheet and a receiver coil, and the magnetic permeability of the relevant magnetic sheet is 720. Connect the receiving end modules of the above-mentioned Example 1 and Comparative Example 1 to the lithium-ion battery, and test the voltage and current of the input end and the output voltage and current of the receiving end when a voltage is applied to the coil of the transmitting device. The data recording and charging efficiency calculation results of the examples are shown in Table 1. It can be seen from the results in Table 1 that the charging efficiency of Example 1 is 2.32% higher than that of Comparative Example 1, indicating that the nanocrystalline magnetic flakes with high magnetic permeability obtained by the process method involved in the present invention are different from those of the published patents. Compared with the nanocrystalline magnetic flakes with low magnetic permeability prepared by the method, the charging efficiency is significantly improved. This is mainly because the high magnetic permeability improves the inductance of the receiving end module and enhances the coupling ability of the transmitting coil and the receiving coil, thereby increasing the ability of the receiving coil to bind the magnetic field lines. In addition, the outer shielding area of the nanocrystalline magnetic sheet is broken The degree of cracking is more obvious and the magnetic permeability is lower, thereby reducing the eddy current loss generated after the magnetic force line passes through the magnetic sheet. Considering two factors, the high magnetic permeability nanocrystalline magnetic sheet prepared by the method of the present invention is very useful for improving wireless The efficiency of charging has a significant effect.
表1Table 1
采用NFC-TAG模组测试实施例1的NFC感应距离,对比例2为市场上量产的相同厚度的NFC用铁氧体磁片,其磁导率为180,表2为测试结果。从测试结果看tag 2和tag 4的感应距离显示实施例1的纳米晶方案和铁氧体方案相同,tag 1和tag 3的感应距离显示铁氧体方案感应距离更大,但实施例1的纳米晶方案已可以基本满足NFC性能需求。The NFC sensing distance of Example 1 was tested by using the NFC-TAG module. Comparative Example 2 was a mass-produced ferrite magnet for NFC with the same thickness on the market, and its magnetic permeability was 180. Table 2 shows the test results. From the test results, the sensing distances of tag 2 and tag 4 show that the nanocrystalline scheme of Example 1 is the same as the ferrite scheme, and the sensing distances of tag 1 and tag 3 show that the sensing distance of the ferrite scheme is larger, but the The nanocrystalline solution can basically meet the performance requirements of NFC.
表2Table 2
tag1tag1 | tag2tag2 | tag3tag3 | tag4tag4 | |
对比例2Comparative Example 2 | 40mm40mm | 45mm45mm | 40mm40mm | 30mm30mm |
实施例1Example 1 | 35mm35mm | 45mm45mm | 35mm35mm | 30mm30mm |
通过表1和表2的结果可以明显看出,本发明的纳米晶导磁薄片能够在一种纳米晶带材上同时实现优良的无线充电和近场通讯功能。It can be clearly seen from the results in Table 1 and Table 2 that the nanocrystalline magnetic conductive sheet of the present invention can simultaneously realize excellent wireless charging and near field communication functions on a nanocrystalline tape.
实施例2Example 2
本实施例的一种无线充电及近场通讯用纳米晶导磁薄片,其结构示意图如图2所示。所述无线充电及近场通讯用纳米晶导磁薄片包括实现无线充电功能的中心区域及实现近场通讯功能的外围屏蔽区域。其中中心区域为长宽为60mm的矩形,外围屏蔽区域边界为长宽为80mm的矩形。所述中心区域为宽度为0.5mm的均匀纵向条状纹路割裂,中心区域在100kHz频率的磁导率为3000; 外围屏蔽区域为均匀宽度为0.5mm的网格状碎裂,外围屏蔽区域在100kHz频率的磁导率为300。A schematic diagram of the structure of a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication in this embodiment is shown in FIG. 2 . The nanocrystalline magnetic conductive sheet for wireless charging and near-field communication includes a central area for realizing wireless charging function and a peripheral shielding area for realizing near-field communication function. The central area is a rectangle with a length and width of 60mm, and the boundary of the peripheral shielding area is a rectangle with a length and width of 80mm. The central area is a uniform longitudinal stripe pattern with a width of 0.5mm, and the magnetic permeability of the central area at a frequency of 100kHz is 3000; the peripheral shielding area is a grid-like fracture with a uniform width of 0.5mm, and the peripheral shielding area is 100kHz. The frequency has a permeability of 300.
本实施例的无线充电及近场通讯用纳米晶导磁薄片通过如下方法制备:The nanocrystalline magnetic conductive sheet for wireless charging and near field communication of this embodiment is prepared by the following method:
(1)对Fe-Cu-Nb-Si-B纳米晶带材(厚度为18μm)在氮气气氛下进行热处理,热处理温度为600℃,然后在纳米晶带材表面覆PVC保护膜。(1) Heat treatment of Fe-Cu-Nb-Si-B nanocrystalline tapes (thickness of 18 μm) under nitrogen atmosphere at a heat treatment temperature of 600°C, and then cover the surface of the nanocrystalline tapes with a PVC protective film.
(2)将步骤(1)覆保护膜的纳米晶带材进行纵向辊剪处理,得到具有0.5mm宽度的均匀纵向条状纹路割裂的纳米晶导磁薄片。(2) The nanocrystalline tape covered with the protective film in step (1) is subjected to longitudinal roll shearing treatment to obtain a nanocrystalline magnetic conductive sheet with a uniform longitudinal stripe pattern of 0.5 mm in width.
(3)对步骤(2)获得的纳米晶导磁薄片标记出中心区域和外围屏蔽区域;其中中心区域为长宽为60mm的矩形,外围屏蔽区域边界为长宽为80mm的矩形。(3) Marking a central area and a peripheral shielding area for the nanocrystalline magnetic conductive sheet obtained in step (2); wherein the central area is a rectangle with a length and width of 60 mm, and the boundary of the peripheral shielding area is a rectangle with a length and width of 80 mm.
(4)对步骤(3)所得纳米晶导磁薄片的外围屏蔽区域进行二次模压破碎为均匀的网格状碎裂,得到所述无线充电及近场通讯用纳米晶导磁薄片。(4) The outer shielding area of the nanocrystalline magnetic conductive sheet obtained in step (3) is subjected to secondary molding and crushed into uniform grid-like fragments to obtain the nanocrystalline magnetic conductive sheet for wireless charging and near-field communication.
上述方法获得的纳米晶导磁薄片的中心区域在100kHz频率的磁导率为3000;外围屏蔽区域因具有更高的碎裂程度,其磁导率降低为300。The magnetic permeability of the central region of the nanocrystalline magnetic conductive sheet obtained by the above method is 3000 at a frequency of 100 kHz;
将本实施例获得的纳米晶导磁薄片进行4层贴合,并在最外层贴合石墨片散热层。对所得多层纳米晶导磁薄片进行无线充电及近场通讯性能测试:The nanocrystalline magnetic conductive sheet obtained in this example is laminated in four layers, and a graphite sheet heat dissipation layer is laminated on the outermost layer. The wireless charging and near-field communication performance tests were carried out on the obtained multilayer nanocrystalline magnetic conductive sheet:
其中,无线充电性能测试为充电效率测试,采用15W的Qi标准无线充电模块作为发射端,对比例1是采用已公开的专利方法(201610096632.1一种非接触式充电用柔性导磁薄片及其制备方法)制备的4层纳米晶磁性薄片与接收端线圈组合而成的接收端模组,相关磁片的磁导率为720。将上述实施例2和对比例1的接收端模组与锂离子电池相连,测试向发射装置线圈施加电压时,输入端的电压、电流,以及接收端的输出电压、电流。实施例数据记录与充电效率计算结果见表3。由表3的结果可以看出,实施例2与对比例1的充电效率比较,高出了2.52%,说明本发明涉及的工艺方法获得的高磁导率的纳米晶磁性薄片与已公开的专利方法制备的低磁导率的纳米晶磁性薄片相比,充电效率获得了明显的提升。这主要是因为高磁导率提升了接收端模组的电感,增强了发射 线圈和接收线圈的耦合能力,从而增大了接收线圈束缚磁力线的能力,此外纳米晶磁性薄片的外围屏蔽区域因为碎裂程度更明显,磁导率更低,从而降低了磁力线穿过磁片后产生的涡流损耗,综合两方面的因素考虑,本发明涉及的方法制备的高磁导率纳米晶磁性薄片对提升无线充电的效率具有明显的作用。Among them, the wireless charging performance test is the charging efficiency test, using a 15W Qi standard wireless charging module as the transmitter, and Comparative Example 1 is the use of the published patent method (201610096632.1 A flexible magnetic conductive sheet for non-contact charging and its preparation method) ) is a receiver module composed of a 4-layer nanocrystalline magnetic sheet and a receiver coil, and the magnetic permeability of the relevant magnetic sheet is 720. Connect the receiving end modules of the above-mentioned embodiment 2 and comparative example 1 to the lithium-ion battery, and test the voltage and current of the input end and the output voltage and current of the receiving end when a voltage is applied to the coil of the transmitting device. The data records and charging efficiency calculation results of the examples are shown in Table 3. It can be seen from the results in Table 3 that the charging efficiency of Example 2 is 2.52% higher than that of Comparative Example 1, indicating that the nanocrystalline magnetic flakes with high magnetic permeability obtained by the process method involved in the present invention are different from the published patents. Compared with the nanocrystalline magnetic flakes with low magnetic permeability prepared by the method, the charging efficiency is significantly improved. This is mainly because the high magnetic permeability improves the inductance of the receiving end module and enhances the coupling ability of the transmitting coil and the receiving coil, thereby increasing the ability of the receiving coil to bind the magnetic field lines. In addition, the outer shielding area of the nanocrystalline magnetic sheet is broken The degree of cracking is more obvious and the magnetic permeability is lower, thereby reducing the eddy current loss generated after the magnetic force line passes through the magnetic sheet. Considering two factors, the high magnetic permeability nanocrystalline magnetic sheet prepared by the method of the present invention is very useful for improving wireless The efficiency of charging has a significant effect.
表3table 3
采用NFC-TAG模组测试实施例2的NFC感应距离,对比例2为市场上量产的相同厚度的NFC用铁氧体磁片,其磁导率为180,表4为测试结果。从测试结果看tag 2和tag 4的感应距离显示实施例1的纳米晶方案和铁氧体方案相同,tag 1,tag 3的感应距离显示铁氧体方案感应距离更大,但实施例2的纳米晶方案也同样可以基本满足NFC性能需求。Using the NFC-TAG module to test the NFC sensing distance of Example 2, Comparative Example 2 is a mass-produced ferrite magnet for NFC with the same thickness on the market, and its permeability is 180. Table 4 shows the test results. From the test results, the sensing distances of tag 2 and tag 4 show that the nanocrystalline scheme of Example 1 is the same as the ferrite scheme, and the sensing distances of tag 1 and tag 3 show that the sensing distance of the ferrite scheme is larger. The nanocrystalline solution can also basically meet the performance requirements of NFC.
表4Table 4
tag1tag1 | tag2tag2 | tag3tag3 | tag4tag4 | |
对比例2Comparative Example 2 | 40mm40mm | 45mm45mm | 40mm40mm | 30mm30mm |
实施例2Example 2 | 35mm35mm | 45mm45mm | 33mm33mm | 30mm30mm |
通过表3和表4的结果可以明显看出,本发明的纳米晶导磁薄片能够在一种纳米晶带材上同时实现优良的无线充电和近场通讯功能。It can be clearly seen from the results in Tables 3 and 4 that the nanocrystalline magnetic conductive sheet of the present invention can simultaneously realize excellent wireless charging and near field communication functions on a nanocrystalline tape.
实施例3Example 3
本实施例的一种无线充电及近场通讯用纳米晶导磁薄片,包括实现无线充电功能的中心区域及实现近场通讯功能的外围屏蔽区域。其中中心区域为直径为40mm的圆形,外围屏蔽区域边界为长宽为50mm的矩形。所述中心区域为 宽度为2mm的均匀纵向条状纹路割裂,中心区域在100kHz频率的磁导率为6000;外围屏蔽区域为均匀宽度为2mm的网格状碎裂,外围屏蔽区域在100kHz频率的磁导率为500。A nanocrystalline magnetic conductive sheet for wireless charging and near field communication in this embodiment includes a central area for realizing wireless charging function and a peripheral shielding area for realizing near field communication function. The central area is a circle with a diameter of 40mm, and the boundary of the peripheral shielding area is a rectangle with a length and width of 50mm. The central area is a uniform longitudinal stripe pattern with a width of 2mm, and the magnetic permeability of the central area at a frequency of 100kHz is 6000; The permeability is 500.
本实施例的无线充电及近场通讯用纳米晶导磁薄片通过如下方法制备:The nanocrystalline magnetic conductive sheet for wireless charging and near field communication of this embodiment is prepared by the following method:
(1)对Fe-Cu-Nb-Si-B纳米晶带材(厚度为14μm)在氮气气氛下进行热处理,热处理温度为630℃,然后在纳米晶带材表面覆BOPP保护膜。(1) The Fe-Cu-Nb-Si-B nanocrystalline ribbon (thickness is 14 μm) is heat-treated in a nitrogen atmosphere, and the heat-treatment temperature is 630°C, and then the surface of the nanocrystalline ribbon is covered with a BOPP protective film.
(2)将步骤(1)覆保护膜的纳米晶带材进行纵向辊剪处理,得到具有2mm宽度的均匀纵向条状纹路割裂的纳米晶导磁薄片。(2) The nanocrystalline tape covered with the protective film in step (1) is subjected to longitudinal roll shearing treatment to obtain a nanocrystalline magnetic conductive sheet with a uniform longitudinal stripe pattern of 2 mm in width.
(3)对步骤(2)获得的纳米晶导磁薄片标记出中心区域和外围屏蔽区域;其中中心区域为直径为40mm的圆形,外围屏蔽区域边界为长宽为50mm的矩形。(3) Marking a central area and a peripheral shielding area for the nanocrystalline magnetic conductive sheet obtained in step (2); the central area is a circle with a diameter of 40 mm, and the boundary of the peripheral shielding area is a rectangle with a length and width of 50 mm.
(4)对步骤(3)所得纳米晶导磁薄片的外围屏蔽区域进行二次模压破碎为均匀的网格状碎裂,得到所述无线充电及近场通讯用纳米晶导磁薄片。(4) The outer shielding area of the nanocrystalline magnetic conductive sheet obtained in step (3) is subjected to secondary molding and crushed into uniform grid-like fragments to obtain the nanocrystalline magnetic conductive sheet for wireless charging and near-field communication.
上述方法获得的纳米晶导磁薄片的中心区域在100kHz频率的磁导率为6000;外围屏蔽区域因具有更高的碎裂程度,其磁导率降低为500。The magnetic permeability of the central region of the nanocrystalline magnetic conductive sheet obtained by the above method is 6000 at a frequency of 100 kHz;
将本实施例获得的纳米晶导磁薄片进行5层贴合,并在最外层贴合导热胶散热层。对所得多层纳米晶导磁薄片进行无线充电及近场通讯性能测试:The nanocrystalline magnetic conductive sheet obtained in this example is laminated in 5 layers, and a thermally conductive adhesive heat dissipation layer is laminated on the outermost layer. The wireless charging and near-field communication performance tests were carried out on the obtained multilayer nanocrystalline magnetic conductive sheet:
其中,无线充电性能测试为充电效率测试,采用15W的Qi标准无线充电模块作为发射端,对比例3是采用已公开的专利方法(201610096632.1一种非接触式充电用柔性导磁薄片及其制备方法)制备的5层纳米晶磁性薄片与接收端线圈组合而成的接收端模组,相关磁片的磁导率为750。将上述实施例3和对比例3的接收端模组与锂离子电池相连,测试向发射装置线圈施加电压时,输入端的电压、电流,以及接收端的输出电压、电流。实施例数据记录与充电效率计算结果见表5。由表5的结果可以看出,实施例3与对比例3的充电效率比较,高出了1.82%,说明本发明涉及的工艺方法获得的高磁导率的纳米晶磁性薄片与已公开的专利方法制备的低磁导率的纳米晶磁性薄片相比,充电效率获得 了明显的提升。这主要是因为高磁导率提升了接收端模组的电感,增强了发射线圈和接收线圈的耦合能力,从而增大了接收线圈束缚磁力线的能力,此外纳米晶磁性薄片的外围屏蔽区域因为碎裂程度更明显,磁导率更低,从而降低了磁力线穿过磁片后产生的涡流损耗,综合两方面的因素考虑,本发明涉及的方法制备的高磁导率纳米晶磁性薄片对提升无线充电的效率具有明显的作用。Among them, the wireless charging performance test is the charging efficiency test, using a 15W Qi standard wireless charging module as the transmitter, and Comparative Example 3 is the use of the published patent method (201610096632.1 A flexible magnetic conductive sheet for non-contact charging and its preparation method) ) is a receiver module formed by combining the 5-layer nanocrystalline magnetic sheet and the receiver coil, and the magnetic permeability of the relevant magnetic sheet is 750. Connect the receiving end modules of the above-mentioned embodiment 3 and comparative example 3 to the lithium-ion battery, and test the voltage and current of the input end and the output voltage and current of the receiving end when a voltage is applied to the coil of the transmitting device. The data records and charging efficiency calculation results of the examples are shown in Table 5. It can be seen from the results in Table 5 that the charging efficiency of Example 3 is 1.82% higher than that of Comparative Example 3, indicating that the nanocrystalline magnetic flakes with high magnetic permeability obtained by the process method involved in the present invention are different from the published patents. Compared with the nanocrystalline magnetic flakes with low magnetic permeability prepared by the method, the charging efficiency is significantly improved. This is mainly because the high magnetic permeability improves the inductance of the receiving end module and enhances the coupling ability of the transmitting coil and the receiving coil, thereby increasing the ability of the receiving coil to bind the magnetic field lines. In addition, the outer shielding area of the nanocrystalline magnetic sheet is broken The degree of cracking is more obvious and the magnetic permeability is lower, thereby reducing the eddy current loss generated after the magnetic force line passes through the magnetic sheet. Considering two factors, the high magnetic permeability nanocrystalline magnetic sheet prepared by the method of the present invention is very useful for improving wireless The efficiency of charging has a significant effect.
表5table 5
采用NFC-TAG模组测试实施例3的NFC感应距离,对比例4为市场上量产的相同厚度的NFC用铁氧体磁片,其磁导率为150,表6为测试结果。从测试结果看tag 1,tag 2和tag 4的感应距离显示实施例1的纳米晶方案和铁氧体方案相同,tag 3的感应距离显示铁氧体方案感应距离稍大,实施例3的纳米晶方案的NFC性能已基本接近铁氧体性能。The NFC sensing distance of Example 3 was tested by using the NFC-TAG module. Comparative Example 4 was a mass-produced ferrite magnet for NFC with the same thickness on the market, and its permeability was 150. Table 6 shows the test results. From the test results, the sensing distances of tag 1, tag 2 and tag 4 show that the nanocrystalline scheme of Example 1 is the same as the ferrite scheme, and the sensing distance of tag 3 shows that the sensing distance of the ferrite scheme is slightly larger. The NFC performance of the crystal solution is basically close to the performance of ferrite.
表6Table 6
tag1tag1 | tag2tag2 | tag3tag3 | tag4tag4 | |
对比例4Comparative Example 4 | 40mm40mm | 45mm45mm | 40mm40mm | 30mm30mm |
实施例3Example 3 | 40mm40mm | 45mm45mm | 38mm38mm | 30mm30mm |
通过表5和表6的结果可以明显看出,本发明的纳米晶导磁薄片能够在一种纳米晶带材上同时实现优良的无线充电和近场通讯功能。It can be clearly seen from the results in Tables 5 and 6 that the nanocrystalline magnetic conductive sheet of the present invention can simultaneously realize excellent wireless charging and near field communication functions on a nanocrystalline tape.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其它的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above-mentioned embodiments, and any other changes, modifications, substitutions, combinations, The simplification should be equivalent replacement manners, which are all included in the protection scope of the present invention.
Claims (10)
- 一种无线充电及近场通讯用纳米晶导磁薄片的制备方法,其特征在于包括如下制备步骤:A preparation method of a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication, which is characterized by comprising the following preparation steps:(1)对纳米晶带材进行热处理,然后在纳米晶带材表面覆保护膜;(1) heat treatment of the nanocrystalline strip, and then cover the surface of the nanocrystalline strip with a protective film;(2)将步骤(1)覆保护膜的纳米晶带材进行纵向辊剪处理,得到具有均匀纵向条状纹路割裂的纳米晶导磁薄片;(2) subjecting the nanocrystalline strip covered with the protective film in step (1) to a longitudinal roll shearing treatment to obtain a nanocrystalline magnetic conductive sheet with uniform longitudinal stripe pattern splits;(3)对步骤(2)获得的纳米晶导磁薄片标记出中心区域和外围屏蔽区域;(3) marking the central area and the peripheral shielding area for the nanocrystalline magnetic conductive sheet obtained in step (2);(4)对步骤(3)所得纳米晶导磁薄片的外围屏蔽区域进行二次模压破碎以获得低于中心区域导磁薄片的磁导率,得到所述无线充电及近场通讯用纳米晶导磁薄片。(4) performing secondary molding and crushing on the outer shielding area of the nanocrystalline magnetic conductive sheet obtained in step (3) to obtain a magnetic permeability lower than that of the magnetic conductive sheet in the central area to obtain the nanocrystalline conductive sheet for wireless charging and near-field communication. Magnetic flakes.
- 根据权利要求1所述的一种无线充电及近场通讯用纳米晶导磁薄片的制备方法,其特征在于:步骤(1)中所述纳米晶带材为厚度为7~28μm的铁基纳米晶带材。The method for preparing a nanocrystalline magnetically conductive sheet for wireless charging and near-field communication according to claim 1, wherein the nanocrystalline strip in step (1) is an iron-based nanometer with a thickness of 7-28 μm. crystal strip.
- 根据权利要求1所述的一种无线充电及近场通讯用纳米晶导磁薄片的制备方法,其特征在于:步骤(1)中所述热处理温度为500~650℃,热处理气氛为氮气、氢气或者真空。The method for preparing a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication according to claim 1, wherein the heat treatment temperature in step (1) is 500-650°C, and the heat treatment atmosphere is nitrogen and hydrogen. Or vacuum.
- 根据权利要求1所述的一种无线充电及近场通讯用纳米晶导磁薄片的制备方法,其特征在于:步骤(1)中所述保护膜材料为PET、PE、OPP、PVC、CPP或BOPP中的任意一种。The method for preparing a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication according to claim 1, wherein the protective film material in step (1) is PET, PE, OPP, PVC, CPP or Any of BOPP.
- 根据权利要求1所述的一种无线充电及近场通讯用纳米晶导磁薄片的制备方法,其特征在于:步骤(2)中所述纵向条状纹路割裂的宽度为0.5~2mm,所得纳米晶导磁薄片在100kHz频率的磁导率为3000~6000。The method for preparing a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication according to claim 1, wherein the width of the longitudinal stripe pattern in step (2) is 0.5-2 mm, and the obtained nanocrystalline The magnetic permeability of the crystal magnetic conductive sheet at a frequency of 100 kHz is 3000-6000.
- 根据权利要求1所述的一种无线充电及近场通讯用纳米晶导磁薄片的制备方法,其特征在于:步骤(3)中所述中心区域的面积为1200~3600mm 2,所述外围屏蔽区域的面积为500~3000mm 2。 The method for preparing a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication according to claim 1, wherein in step (3), the area of the central region is 1200-3600 mm 2 , and the peripheral shielding The area of the region is 500 to 3000 mm 2 .
- 根据权利要求1所述的一种无线充电及近场通讯用纳米晶导磁薄片的制备方法,其特征在于:步骤(3)中所述中心区域的形状为圆形或矩形,所述外围屏蔽区域的边界为矩形。The method for preparing a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication according to claim 1, wherein in step (3), the shape of the central area is a circle or a rectangle, and the peripheral shielding The boundaries of the regions are rectangles.
- 根据权利要求1所述的一种无线充电及近场通讯用纳米晶导磁薄片的制备方法,其特征在于:步骤(4)中所述外围屏蔽区域经二次模压破碎后的磁导率为500以下。The method for preparing a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication according to claim 1, characterized in that: in step (4), the magnetic permeability of the peripheral shielding area after being crushed by secondary molding is Below 500.
- 根据权利要求1所述的一种无线充电及近场通讯用纳米晶导磁薄片的制备方法,其特征在于:步骤(4)获得的纳米晶导磁薄片进一步进行多层贴合,得到多层纳米晶导磁薄片,并在多层纳米晶导磁薄片最外层贴合散热层;所述散热层为石墨、导热胶或者二者的复合层。The method for preparing a nanocrystalline magnetic conductive sheet for wireless charging and near-field communication according to claim 1, wherein the nanocrystalline magnetic conductive sheet obtained in step (4) is further laminated in multiple layers to obtain a multi-layered Nanocrystalline magnetic conductive sheet, and a heat dissipation layer is attached to the outermost layer of the multi-layer nanocrystalline magnetic conductive sheet; the heat dissipation layer is graphite, thermal conductive adhesive or a composite layer of the two.
- 一种无线充电及近场通讯用纳米晶导磁薄片,其特征在于:通过权利要求1~9任一项所述的方法制备得到;所述纳米晶导磁薄片的中心区域实现无线充电功能,外围屏蔽区域实现近场通讯功能。A nanocrystalline magnetic conductive sheet for wireless charging and near-field communication, characterized in that: it is prepared by the method according to any one of claims 1 to 9; the central area of the nanocrystalline magnetic conductive sheet realizes the wireless charging function, The peripheral shielding area realizes the near field communication function.
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