WO2022127109A1 - Voltage conversion device, electric drive system, and vehicle - Google Patents

Voltage conversion device, electric drive system, and vehicle Download PDF

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Publication number
WO2022127109A1
WO2022127109A1 PCT/CN2021/107332 CN2021107332W WO2022127109A1 WO 2022127109 A1 WO2022127109 A1 WO 2022127109A1 CN 2021107332 W CN2021107332 W CN 2021107332W WO 2022127109 A1 WO2022127109 A1 WO 2022127109A1
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Prior art keywords
terminal
voltage
switch assembly
inductor
switch
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PCT/CN2021/107332
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French (fr)
Chinese (zh)
Inventor
甘银华
何亮
柯枫
洪文成
兰红玉
潘丽雯
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蔚来汽车科技(安徽)有限公司
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Publication of WO2022127109A1 publication Critical patent/WO2022127109A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of dc power input into dc power output
    • H02M3/02Conversion of dc power input into dc power output without intermediate conversion into ac
    • H02M3/04Conversion of dc power input into dc power output without intermediate conversion into ac by static converters
    • H02M3/10Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M3/145Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M3/155Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/42Conversion of dc power input into ac power output without possibility of reversal
    • H02M7/44Conversion of dc power input into ac power output without possibility of reversal by static converters
    • H02M7/48Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M7/53Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M7/537Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
    • H02M7/5387Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters in a bridge configuration

Definitions

  • the present application relates to the field of DC/DC conversion, and more particularly, to a voltage conversion device, an electric drive system EDS, a charging and driving system, and a vehicle.
  • the mainstream electric vehicle high-voltage system platforms on the market are all 400V.
  • the next-generation electric vehicle high-voltage system platform will gradually change from 400V to 800V transition, the entire transition process has the following ways: 1) The power battery and drive system are switched from 400V to 800V, but other high-voltage accessory systems, including the charging system and air conditioning system, are still part or all of the 400V platform; 2) The power battery, The drive system and other high-voltage accessory systems are switched to 800V together, that is, the entire high-voltage system is full 800V.
  • a voltage conversion device includes: a first terminal, a second terminal and a third terminal; an inverter assembly in a power control unit PEU, connected to the first terminal and the third terminal; the second terminal is connected, the inverter assembly is configured to convert the first direct current voltage into an alternating voltage to drive a motor when the first direct current voltage is input via the first terminal and the second terminal, and for boosting the second DC voltage to the first DC voltage when the second DC voltage is input via the second terminal and the third terminal and passing the first terminal and the second terminal an output; and a motor winding connected to the inverter assembly, wherein a center point of the motor winding is connected to the third terminal.
  • the first voltage is 800V
  • the second voltage is 400V
  • the above device may further include a capacitor, one end of the capacitor is connected to the first terminal, and the other end of the capacitor is connected to the second terminal.
  • the inverter assembly includes a first switch assembly, a second switch assembly, a third switch assembly, a fourth switch assembly, a fifth switch assembly, and a sixth switch assembly, wherein, the first end of the first switch assembly is connected to the first terminal, the second end of the first switch assembly is connected to the first end of the second switch assembly, and the second switch assembly The second end is connected to the second terminal, the first end of the third switch assembly is connected to the first terminal, the second end of the third switch assembly is connected to the first end of the fourth switch assembly The second end of the fourth switch assembly is connected to the second terminal, the first end of the fifth switch assembly is connected to the first terminal, and the second end of the fifth switch assembly is connected to the second terminal. The first end of the sixth switch assembly is connected to the second terminal, and the second end of the sixth switch assembly is connected to the second terminal.
  • the motor winding includes a first inductor, a second inductor and a third inductor, wherein one end of the first inductor is connected to the first switch component.
  • the second end is connected to the second end
  • the other end of the first inductor is connected to the third terminal
  • one end of the second inductor is connected to the second end of the third switch component
  • the first The other end of the second inductor is connected to the third terminal
  • one end of the third inductor is connected to the second end of the fifth switch component
  • the other end of the third inductor is connected to the first The three terminals are connected.
  • the first switch assembly, the second switch assembly, the third switch assembly, the fourth switch assembly, the fifth switch assembly and the Each of the sixth switch assemblies includes a triode and a diode connected in parallel with each other, wherein one end of the diode is connected to the collector of the triode, and the other end of the diode is connected to the emitter of the triode.
  • an electric drive system EDS comprising the voltage conversion device as previously described.
  • a charging and driving system for a vehicle comprising: a battery; the electric drive system EDS as previously described; and a switching device configured to The first DC voltage is supplied to the battery when a DC voltage is input, and the second DC voltage is boosted to the first DC via the electric drive system EDS when the second DC voltage is input voltage to supply the battery.
  • the switching device is configured to enable the battery to directly supply power to the relevant accessories in the driving mode.
  • a vehicle including the charging and driving system as previously described.
  • the voltage conversion scheme of the embodiment of the present invention multiplexes the inverter and the motor winding in the power control unit PEU, and realizes the boosting function from the second DC voltage (for example, 400V) to the first DC voltage (for example, 800V), thereby
  • the lower voltage provided by the external charging pile can be converted into a higher voltage to charge the power battery, which can greatly reduce the cost, weight and space of the vehicle.
  • the electric drive system EDS of the embodiment of the present invention and the charging and driving system including the EDS have the characteristics of high integration, high efficiency time-sharing and multiplexing, etc., which not only takes into account the infrastructure of different voltage levels on the market, but also protects the high-voltage system of the whole vehicle portability and scalability.
  • FIG. 1 shows a schematic structural diagram of a voltage conversion device according to an embodiment of the present invention
  • FIG. 2 shows a schematic structural diagram of a voltage conversion device operating in a boost mode according to an embodiment of the present invention
  • FIG. 3 shows a schematic structural diagram of a voltage conversion device according to an embodiment of the present invention when it operates in a driving mode
  • FIG. 4 shows a schematic structural diagram of a charging and driving system according to an embodiment of the present invention.
  • vehicle or other similar terms as used herein includes motor vehicles in general, such as passenger cars (including sport utility vehicles, buses, trucks, etc.), various commercial vehicles, and the like, and includes Hybrid electric vehicles, pure electric vehicles, extended-range electric vehicles, etc.
  • a hybrid vehicle is a vehicle that has two or more power sources, such as gasoline-powered and electric vehicles.
  • FIG. 1 shows a schematic structural diagram of a voltage conversion device 1000 according to an embodiment of the present invention.
  • the voltage conversion apparatus 1000 includes a first terminal P1 , a second terminal P2 , a third terminal P3 , an inverter assembly 100 in a power control unit PEU, and a motor winding 200 .
  • Power control unit PEU namely Power Electronic Unit, also known as power electronic unit.
  • the core components of the power control unit PEU of new energy hybrid electric vehicles/pure electric vehicles are IGBT modules or MOSFET modules (ie inverter components), drive control circuits and film capacitors.
  • IGBT modules or MOSFET modules ie inverter components
  • MOSFET modules ie inverter components
  • the power control unit PEU integrates power electronic components such as a drive motor controller, an accessory motor controller, an on-board charger OBC, and a PDU high-voltage power distribution to realize the drive control of the drive motor, steering oil pump motor, and brake air pump motor.
  • the inverter assembly 100 includes a plurality of switch assemblies 110 to 160 , each of which includes a triode and a diode.
  • switch assemblies 110 to 160 each of which includes a triode and a diode.
  • IGBT modules or MOSFET modules, etc. are not limited in the present invention.
  • motor windings refer to windings mounted on the stator, also referred to as stator windings.
  • the motor winding can be a copper wire wound on the stator, and the winding is a general term for a phase or the entire electromagnetic circuit formed by a plurality of coils or coil groups.
  • the motor winding 200 consists of three parallel inductors, namely L1, L2 and L3.
  • the inverter assembly 100 in the power control unit PEU is connected to the first terminal P1 and the second terminal P2, and the inverter assembly 100 is used for a first DC voltage (eg, 800V) via the first terminal P1
  • a first DC voltage eg, 800V
  • the first DC voltage is converted into an AC voltage to drive the motor
  • a second DC voltage eg 400V
  • the voltage is boosted to a first DC voltage and output via the first terminal P1 and the second terminal P2.
  • the center point of the motor winding 200 is drawn out and connected to the third terminal P3.
  • the motor windings 200 are Y-connected.
  • the voltage conversion device 1000 further includes a capacitor C1, one end of the capacitor is connected to the first terminal P1, and the other end is connected to the second terminal P2.
  • the inverter assembly 100 includes a first switch assembly 110 , a second switch assembly 120 , a third switch assembly 130 , a fourth switch assembly 140 , a fifth switch assembly 150 and a sixth switch assembly 160 ,
  • the first end of the first switch assembly 110 is connected to the first terminal P1
  • the second end of the first switch assembly 110 is connected to the first end of the second switch assembly 120
  • the second end of the second switch assembly 120 is connected to the first end of the second switch assembly 120.
  • the two terminals P2 are connected, the first end of the third switch assembly 130 is connected to the first terminal P1, the second end of the third switch assembly 130 is connected to the first end of the fourth switch assembly 140, and the second end of the fourth switch assembly 140 is connected to the first end of the fourth switch assembly 140.
  • the terminal is connected to the second terminal P2
  • the first terminal of the fifth switch component 150 is connected to the first terminal P1
  • the second terminal of the fifth switch component 150 is connected to the first terminal of the sixth switch component 160
  • the sixth switch component 160 The second end is connected to the second terminal P2.
  • the first switch assembly 110 includes a triode Q1 and a diode D1 connected in parallel with each other
  • the second switch assembly 120 includes a triode Q2 and a diode D2 in parallel with each other
  • the third switch assembly 130 includes a triode Q3 and a diode D2 connected in parallel with each other.
  • Diode D3 the fourth switch assembly 140 includes a triode Q4 and a diode D4 connected in parallel
  • the fifth switch assembly 150 includes a triode Q5 and a diode D5 connected in parallel
  • the sixth switch assembly 160 includes a triode Q6 and a diode D6 connected in parallel.
  • the collector of the transistor Q1 is connected to the first terminal P1, the emitter of the transistor Q1 is connected to the collector of the transistor Q2, the cathode of the diode D1 is connected to the collector of the transistor Q1, and the anode of the diode D1 is connected to the emitter of the transistor Q1
  • the emitter of the transistor Q2 is connected to the second terminal P2, the cathode of the diode D2 is connected to the collector of the transistor Q2, the anode of the diode D2 is connected to the emitter of the transistor Q2; the collector of the transistor Q3 is connected to the first terminal P1, the transistor The emitter of Q3 is connected to the collector of the transistor Q4, the cathode of the diode D3 is connected to the collector of the transistor Q3, the anode of the diode D3 is connected to the emitter of the transistor Q3; the emitter of the transistor Q4 is connected to the second terminal P2, and the diode D4 The cathode of the transistor Q4 is connected
  • the motor winding 200 in the embodiment of FIG. 1 includes a first inductor L1 , a second inductor L2 and a third inductor L3 , wherein one end of the first inductor L1 is connected to the second end of the first switching component 110 (ie the triode The emitter of Q1) is connected, the other end of the first inductor L1 is connected to the third terminal P3, one end of the second inductor L2 is connected to the second end of the third switch component 130 (ie the emitter of the transistor Q3), the first The other end of the second inductor L2 is connected to the third terminal P3, one end of the third inductor L3 is connected to the second end of the fifth switch component 150 (ie the emitter of the transistor Q5), and the other end of the third inductor is connected to the second end of the fifth switch component 150 (ie, the emitter of the transistor Q5).
  • the three terminals P3 are connected.
  • FIG. 2 shows a schematic structural diagram of a voltage conversion device 2000 operating in a boost mode according to an embodiment of the present invention.
  • the third terminal P3 and the second terminal P2 are used as input terminals (eg, input 400V), and the first terminal P1 and the second terminal P2 are used as output terminals (eg, output 800V). That is to say, the voltage conversion device 2000 shown in FIG. 2 is input from the right side and output from the left side, so that the function of boosting can be realized.
  • the boosting principle of the voltage conversion device 2000 of the embodiment shown in FIG. 2 is as follows: when the switching transistors (such as the transistors Q2, Q4 and Q6) are turned on, they are equivalent to a wire, and the input DC voltage flows through the inductor. L1, L2 and L3.
  • the functions of the diodes D1, D3 and D5 are to prevent the capacitor C1 from discharging to the ground, and at the same time play the role of freewheeling. Since the input voltage is direct current, the current on the inductor increases linearly at a certain ratio. This ratio is related to the inductance factor. As the inductor current increases, some energy is stored in the inductor.
  • the inductor can only pass through the new circuit (for example, via the third terminal P3, the inductor L1, diode D1, capacitor C1 return to the second terminal P2) to discharge, that is, the inductors L1, L2 and L3 begin to charge the capacitor C1, the voltage across the capacitor C1 increases, and the voltage is higher than the input voltage at this time, the boost During the process, the capacitor C1 should be large enough so that a continuous current can be maintained at the output end (ie, the first terminal P1 and the second terminal P2) during the discharge process.
  • FIG. 3 shows a schematic structural diagram of a voltage conversion device 3000 operating in a driving mode according to an embodiment of the present invention.
  • a first DC voltage eg, 800V
  • the inverter assembly composed of the switch assembly (including the transistors Q1 to Q6 and the diodes D1 to D6) can realize the frequency modulation of the 800V DC voltage at the input end into an AC power to supply the electric energy to the motor (or the motor windings L1 to L3) .
  • the switch assembly can also be composed of other components, such as an IGBT module or a MOSFET module, which is not limited in the present invention.
  • the function of frequency-modulating a DC voltage into an AC power can be achieved by applying a control signal to the gate of the MOSFET.
  • the voltage conversion devices 1000 to 3000 in the foregoing embodiments may be integrated into the electric drive system EDS.
  • the electric drive system EDS can be used as the center of energy conversion.
  • the electric drive system EDS is equipped with a copper rotor induction motor, a motor controller and a high-torque gearbox to convert the battery pack. The electrical energy in the car is converted into the mechanical energy required to drive the electric vehicle forward.
  • the external 800V DC power is connected to the EDS through the 800V+ port (ie the first terminal) and the 400V/800V- port (ie the second terminal). car mode.
  • the external 400V DC power is connected to the EDS through the 400V+ port (ie the third terminal) and the 400V/800V- port (ie the second terminal), and the 400V/800V DC/DC converter integrated in the EDS starts
  • the motor winding is connected into a Y shape, which is used as the energy storage inductor of the DC/DC converter
  • the rectifier tube of the EDS inverter is used as the DC/DC switch tube.
  • the DC/DC converter works in the boost mode, and the external 400V The DC power is boosted to 800V, and then connected to the power battery through the 800V+ port (ie the first terminal) and the 400V/800V- port (ie the second terminal) to charge the battery.
  • the electric drive system EDS can work in the inverter mode and the boost mode, wherein when the vehicle is in the drive mode, the electric drive system is in the inverter mode, and when the vehicle is in the charging mode, the electric drive system is in the charging mode model.
  • FIG. 4 further shows a schematic structural diagram of a charging and driving system 4000 according to an embodiment of the present invention.
  • the charging and driving system 4000 includes a battery 430 , an electric driving system EDS 410 and a switching device 460 .
  • the switching device 460 is configured to provide the first DC voltage to the battery 430 when a first DC voltage is input (eg, 800V), and to supply the battery 430 via the battery when the second DC voltage is input (eg, 400V).
  • the driving system EDS 410 boosts the second DC voltage to the first DC voltage to supply the battery 430 .
  • the switching device 460 is further configured to enable the battery 430 to directly supply power to the associated accessory 440 in the drive mode.
  • the system includes: an 800V power battery 430, a time-division multiplexed electric drive system EDS 410 (in which a 400V/800V DC/DC converter is integrated), a switching device 460, a high-voltage distribution Box PDU 450, DC charging port 420 and other 800V high voltage accessories 440.
  • the high voltage distribution box PDU 450 is used to switch the first DC voltage and the second DC voltage (eg, 800V and 400V) for charging.
  • the switches S1 and S2 in the switch device 460 are closed, and the switches S3 are opened, and the 400V/800V DC/DC integrated in the electric drive system EDS 410 The converter does not work, and the external 800V direct current is directly connected to the power battery to charge the battery 430.
  • the switches S1 and S3 in the switch device 460 are closed, and the switches S2 are opened, and the electric drive system EDS 410 integrates the 400V/800V DC/DC converter to work, and the external The 400V direct current of the charging pile is first boosted to 800V through the DC/DC converter, and then connected to the power battery 430 for charging.
  • the switches S1, S2 and S3 in the switching device 460 are all turned off, and the 800V voltage in the power battery 430 directly supplies power to all high-voltage devices including the electric drive system EDS410.
  • the voltage conversion scheme of the embodiment of the present invention multiplexes the inverter and the motor winding in the power control unit PEU, so as to realize the boost from the second DC voltage (for example, 400V) to the first DC voltage (for example, 800V). Function, so that the lower voltage provided by the external charging pile can be converted into a higher voltage to charge the power battery, which can greatly reduce the cost, weight and space of the vehicle.
  • the second DC voltage for example, 400V
  • the first DC voltage for example, 800V
  • the electric drive system EDS and the charging and driving system including the EDS according to the embodiments of the present invention can also realize a DC charging system compatible with 400V and 800V without adding an additional DC/DC converter from 400V to 800V, which has a high degree of integration , high-efficiency time-sharing multiplexing and other characteristics, improve the economy of the vehicle, reduce the weight of the vehicle and save space.

Abstract

The present application relates to a voltage conversion device. The device comprises: a first terminal, a second terminal, and a third terminal; an inverter assembly in a power electronic unit (PEU), connected to the first terminal and the second terminal, the inverter assembly being configured to convert, when a first DC voltage is inputted by means of the first terminal and the second terminal, the first DC voltage to an AC voltage to drive a motor, and being configured to boost, when a second DC voltage is inputted by means of the second terminal and the third terminal, the second DC voltage into the first DC voltage and output same by means of the first terminal and the second terminal; and a motor winding connected to the inverter assembly, a center point of the motor winding being connected to the third terminal. The present application further relates to an electric drive system (EDS), a charging and driving system, and a vehicle.

Description

电压变换设备、电驱动系统和车辆Voltage conversion equipment, electric drive systems and vehicles
本申请以申请日为2020年12月14日、申请号为202011465455.2的中国专利申请为优先权。This application takes the Chinese patent application with the filing date of December 14, 2020 and the application number of 202011465455.2 as the priority.
技术领域technical field
本申请涉及直流/直流变换领域,更具体地,涉及一种电压变换设备、电驱动系统EDS、充电及驱动系统和车辆。The present application relates to the field of DC/DC conversion, and more particularly, to a voltage conversion device, an electric drive system EDS, a charging and driving system, and a vehicle.
背景技术Background technique
目前市场上主流电动汽车高压系统平台均为400V,为了更高的效率和更便捷的充电体验,且随着汽车供应链和市场产品的逐步成熟,下一代电动汽车高压系统平台会逐渐由400V向800V过渡,整个过渡的过程有以下几种方式:1)动力电池和驱动系统由400V切换到800V,但是其他高压附件系统包括充电系统和空调系统部分或者全部仍然是400V平台;2)动力电池、驱动系统和其他高压附件系统一起切换到800V,也即整个高压系统为全800V。At present, the mainstream electric vehicle high-voltage system platforms on the market are all 400V. For higher efficiency and more convenient charging experience, and with the gradual maturity of the automotive supply chain and market products, the next-generation electric vehicle high-voltage system platform will gradually change from 400V to 800V transition, the entire transition process has the following ways: 1) The power battery and drive system are switched from 400V to 800V, but other high-voltage accessory systems, including the charging system and air conditioning system, are still part or all of the 400V platform; 2) The power battery, The drive system and other high-voltage accessory systems are switched to 800V together, that is, the entire high-voltage system is full 800V.
方式1)一方面是考虑到充电系统和空调系统目前没有成熟的800V产品,更重要的是为了兼容市场上400V的充电基础设施。在动力电池切换到800V平台时,为了兼容400V的充电,目前市场上的解决方案是增加一级升压DC/DC变换器(即,直流/直流变换器),在碰到400V的直流充电桩时,充电桩的电压不会直接施加到动力电池端,而是通过此大功率直流/直流变换器将电压升到800V后再给动力电池充电,但这种解决方案有如下不足:首先,400V转800V直流/直流变换器功率大导致单体成本高,进而提高了整车成本;其次,400V转800V直流/直流变换器功率大导致体积大,重量大,不利于整车布置和轻量化;最后,随着充电基础设施逐渐由400V切换到800V,400V的充电设施会被逐步更新换代,但这一过程的进度表无法预估,如果 市面上很快出现800V充电设施的占比超过400V的充电设施,若整车仍然按照此系统开发,400V转800V直流/直流变换器会带来很大的沉默成本,投入和产出不成比例。Mode 1) On the one hand, it is considered that there are no mature 800V products for the charging system and air conditioning system, and more importantly, it is compatible with the 400V charging infrastructure on the market. When the power battery is switched to the 800V platform, in order to be compatible with 400V charging, the current solution on the market is to add a first-stage boost DC/DC converter (ie, DC/DC converter), and when encountering a 400V DC charging pile At this time, the voltage of the charging pile will not be directly applied to the power battery, but the high-power DC/DC converter will increase the voltage to 800V and then charge the power battery, but this solution has the following shortcomings: First, 400V The high power of the 800V to 800V DC/DC converter leads to high unit cost, which increases the cost of the whole vehicle; secondly, the high power of the 400V to 800V DC/DC converter leads to large volume and weight, which is not conducive to the layout and lightweight of the vehicle; Finally, as the charging infrastructure gradually switches from 400V to 800V, the 400V charging facilities will be gradually updated, but the schedule of this process cannot be estimated. For charging facilities, if the whole vehicle is still developed according to this system, the 400V to 800V DC/DC converter will bring a lot of silent cost, and the input and output are disproportionate.
发明内容SUMMARY OF THE INVENTION
根据本发明的一方面,提供了一种电压变换设备,所述设备包括:第一端子、第二端子以及第三端子;动力控制单元PEU中的逆变器组件,与所述第一端子和所述第二端子相连,所述逆变器组件用于在第一直流电压经由所述第一端子和所述第二端子输入时将所述第一直流电压转换为交流电压来驱动电机,以及用于在第二直流电压经由所述第二端子和所述第三端子输入时将所述第二直流电压升压成所述第一直流电压并经由所述第一端子和所述第二端子输出;以及与所述逆变器组件连接的电机绕组,其中,所述电机绕组的中心点与所述第三端子相连。According to an aspect of the present invention, a voltage conversion device is provided, the device includes: a first terminal, a second terminal and a third terminal; an inverter assembly in a power control unit PEU, connected to the first terminal and the third terminal; the second terminal is connected, the inverter assembly is configured to convert the first direct current voltage into an alternating voltage to drive a motor when the first direct current voltage is input via the first terminal and the second terminal, and for boosting the second DC voltage to the first DC voltage when the second DC voltage is input via the second terminal and the third terminal and passing the first terminal and the second terminal an output; and a motor winding connected to the inverter assembly, wherein a center point of the motor winding is connected to the third terminal.
作为上述方案的补充或替换,在上述设备中,所述第一电压为800V,并且所述第二电压为400V。As a supplement or replacement of the above solution, in the above device, the first voltage is 800V, and the second voltage is 400V.
作为上述方案的补充或替换,上述设备还可包括电容器,所述电容器的一端与所述第一端子相连,另一端与所述第二端子相连。As a supplement or alternative to the above solution, the above device may further include a capacitor, one end of the capacitor is connected to the first terminal, and the other end of the capacitor is connected to the second terminal.
作为上述方案的补充或替换,在上述设备中,所述逆变器组件包括第一开关组件、第二开关组件、第三开关组件、第四开关组件、第五开关组件以及第六开关组件,其中,所述第一开关组件的第一端与所述第一端子相连,所述第一开关组件的第二端与所述第二开关组件的第一端相连,所述第二开关组件的第二端与所述第二端子相连,所述第三开关组件的第一端与所述第一端子相连,所述第三开关组件的第二端与所述第四开关组件的第一端相连,所述第四开关组件的第二端与所述第二端子相连,所述第五开关组件的第一端与所述第一端子相连,所述第五开关组件的第二端与所述第六开关组件的第一端相连,以及所述第六开关组件的第二端与所述第二端子相连。As a supplement or replacement of the above solution, in the above device, the inverter assembly includes a first switch assembly, a second switch assembly, a third switch assembly, a fourth switch assembly, a fifth switch assembly, and a sixth switch assembly, Wherein, the first end of the first switch assembly is connected to the first terminal, the second end of the first switch assembly is connected to the first end of the second switch assembly, and the second switch assembly The second end is connected to the second terminal, the first end of the third switch assembly is connected to the first terminal, the second end of the third switch assembly is connected to the first end of the fourth switch assembly The second end of the fourth switch assembly is connected to the second terminal, the first end of the fifth switch assembly is connected to the first terminal, and the second end of the fifth switch assembly is connected to the second terminal. The first end of the sixth switch assembly is connected to the second terminal, and the second end of the sixth switch assembly is connected to the second terminal.
作为上述方案的补充或替换,在上述设备中,所述电机绕组包括第一电感器、第二电感器和第三电感器,其中所述第一电感器的一端与所述第一开关组件的所述第二端相连,所述第一电感器的另一端与所述第三端子相连,所述第二电感器的一端与所述第三开关组件的所述第二端相连,所述第二电感器的另一端与所述第三端子相连,所述第三电感器的一端与所述第五开关组件的所述第二端相连,所述第三电感器的另一端与所述第三端子相连。As a supplement or alternative to the above solution, in the above device, the motor winding includes a first inductor, a second inductor and a third inductor, wherein one end of the first inductor is connected to the first switch component. The second end is connected to the second end, the other end of the first inductor is connected to the third terminal, one end of the second inductor is connected to the second end of the third switch component, the first The other end of the second inductor is connected to the third terminal, one end of the third inductor is connected to the second end of the fifth switch component, and the other end of the third inductor is connected to the first The three terminals are connected.
作为上述方案的补充或替换,在上述设备中,所述第一开关组件、所述第二开关组件、所述第三开关组件、所述第四开关组件、所述第五开关组件以及所述第六开关组件中的每一个包括相互并联的三极管和二极管,其中所述二极管的一端与所述三极管的集电极相连,所述二极管的另一端与所述三极管的发射极相连。As a supplement or replacement of the above solution, in the above device, the first switch assembly, the second switch assembly, the third switch assembly, the fourth switch assembly, the fifth switch assembly and the Each of the sixth switch assemblies includes a triode and a diode connected in parallel with each other, wherein one end of the diode is connected to the collector of the triode, and the other end of the diode is connected to the emitter of the triode.
根据本发明的另一个方面,提供了一种电驱动系统EDS,所述电驱动系统包括如前所述的电压变换设备。According to another aspect of the present invention, there is provided an electric drive system EDS, the electric drive system comprising the voltage conversion device as previously described.
根据本发明的又一个方面,提供了一种用于车辆的充电及驱动系统,所述系统包括:电池;如前所述的电驱动系统EDS;以及开关装置,所述开关装置配置成在第一直流电压输入时将所述第一直流电压提供给所述电池,并且在所述第二直流电压输入时经由所述电驱动系统EDS将所述第二直流电压升压成所述第一直流电压来提供给所述电池。According to yet another aspect of the present invention, there is provided a charging and driving system for a vehicle, the system comprising: a battery; the electric drive system EDS as previously described; and a switching device configured to The first DC voltage is supplied to the battery when a DC voltage is input, and the second DC voltage is boosted to the first DC via the electric drive system EDS when the second DC voltage is input voltage to supply the battery.
作为上述方案的补充或替换,在上述充电及驱动系统中,所述开关装置配置成在驱动模式下使所述电池直接供电给相关附件。As a supplement or alternative to the above solution, in the above charging and driving system, the switching device is configured to enable the battery to directly supply power to the relevant accessories in the driving mode.
根据本发明的又一个方面,提供了一种车辆,其包括如前所述的充电及驱动系统。According to yet another aspect of the present invention, there is provided a vehicle including the charging and driving system as previously described.
本发明的实施例的电压变换方案复用了动力控制单元PEU中的逆变器和电机绕组,实现从第二直流电压(例如400V)到第一直流电压(例如800V)的升压功能,从而可将外部充电桩提供的较低电压变换为较高电压来给动力电池充电,可以大大降低整车成本、重量, 节约整车空间。The voltage conversion scheme of the embodiment of the present invention multiplexes the inverter and the motor winding in the power control unit PEU, and realizes the boosting function from the second DC voltage (for example, 400V) to the first DC voltage (for example, 800V), thereby The lower voltage provided by the external charging pile can be converted into a higher voltage to charge the power battery, which can greatly reduce the cost, weight and space of the vehicle.
本发明的实施例的电驱动系统EDS以及包括该EDS的充电及驱动系统具有高集成度、高效率分时复用等特点,既兼顾市面上不同电压等级基础设施,又保护了整车高压系统的可移植性和可拓展性。The electric drive system EDS of the embodiment of the present invention and the charging and driving system including the EDS have the characteristics of high integration, high efficiency time-sharing and multiplexing, etc., which not only takes into account the infrastructure of different voltage levels on the market, but also protects the high-voltage system of the whole vehicle portability and scalability.
附图说明Description of drawings
从结合附图的以下详细说明中,将会使本发明的上述和其他目的及优点更加完整清楚,其中,相同或相似的要素采用相同的标号表示。The above and other objects and advantages of the present invention will become more fully apparent from the following detailed description taken in conjunction with the accompanying drawings, wherein the same or similar elements are designated by the same reference numerals.
图1示出了根据本发明的一个实施例的电压变换设备的结构示意图;FIG. 1 shows a schematic structural diagram of a voltage conversion device according to an embodiment of the present invention;
图2示出了根据本发明的一个实施例的电压变换设备工作在升压模式时的结构示意图;FIG. 2 shows a schematic structural diagram of a voltage conversion device operating in a boost mode according to an embodiment of the present invention;
图3示出了根据本发明的一个实施例的电压变换设备工作在驱动模式时的结构示意图;以及FIG. 3 shows a schematic structural diagram of a voltage conversion device according to an embodiment of the present invention when it operates in a driving mode; and
图4示出了根据本发明的一个实施例的充电及驱动系统的结构示意图。FIG. 4 shows a schematic structural diagram of a charging and driving system according to an embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案和优点更加清楚,下面结合附图对本发明具体实施例作进一步的详细描述。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。In order to make the objectives, technical solutions and advantages of the present invention clearer, the specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部内容。虽然将示例性实施例描述为使用多个单元来执行示例性过程,但是应理解,这些示例性过程也可由一个或多个模块来执行。除非具体地提到或者从上下文中显而易见,否则如这里使用的,将术语“大约”理解为在本领域中的正常公差的范围内,例如在平均值的2个标准差内。In addition, it should be noted that, for the convenience of description, the drawings only show some but not all of the contents related to the present invention. Although example embodiments are described as using multiple units to perform example processes, it should be understood that these example processes may also be performed by one or more modules. Unless specifically mentioned or obvious from context, as used herein, the term "about" is understood to mean within a range of normal tolerance in the art, eg, within 2 standard deviations of the mean.
应理解,这里所使用的术语“车辆”或者其他类似的术语包括一般的机动车辆,例如乘用车(包括运动型多用途车、公共汽车、卡车 等)、各种商用车等等,并包括混合动力汽车、纯电动车、增程式电动车等。混合动力汽车是一种具有两个或更多个功率源的车辆,例如汽油动力和电动车辆。It should be understood that the term "vehicle" or other similar terms as used herein includes motor vehicles in general, such as passenger cars (including sport utility vehicles, buses, trucks, etc.), various commercial vehicles, and the like, and includes Hybrid electric vehicles, pure electric vehicles, extended-range electric vehicles, etc. A hybrid vehicle is a vehicle that has two or more power sources, such as gasoline-powered and electric vehicles.
在下文中,将参考附图详细地描述根据本发明的各示例性实施例的电压变换方案。Hereinafter, a voltage conversion scheme according to various exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
图1示出了根据本发明的一个实施例的电压变换设备1000的结构示意图。如图1所示,电压变换设备1000包括第一端子P1、第二端子P2、第三端子P3、动力控制单元PEU中的逆变器组件100以及电机绕组200。FIG. 1 shows a schematic structural diagram of a voltage conversion device 1000 according to an embodiment of the present invention. As shown in FIG. 1 , the voltage conversion apparatus 1000 includes a first terminal P1 , a second terminal P2 , a third terminal P3 , an inverter assembly 100 in a power control unit PEU, and a motor winding 200 .
动力控制单元PEU,即Power Electronic Unit,又称为电力电子单元。新能源混合动力汽车/纯电动汽车的动力控制单元PEU的核心部件是IGBT模组或MOSFET模组(即逆变器组件)、驱动控制电路及薄膜电容等。随着技术的发展,对功率密度要求越来越高,核心部件的集成度和性能要求越来越高,电力电子控制器PEU的功能也愈加复杂。在一个实施例中,动力控制单元PEU集成了驱动电机控制器、附件电机控制器、车载充电机OBC、PDU高压配电等功率电子部件,实现对驱动电机、转向油泵电机、刹车气泵电机驱动控制,对车载低压小蓄电池充电,慢充等,并配合整车控制系统实现主动放电以及跛行等特殊功能。参考图1,逆变器组件100包括多个开关组件110至160,每个开关组件包括一个三极管和一个二极管。当然,本领域技术人员可以理解,可以采用其他的元件来构成开关组件110至160,例如IGBT模组或MOSFET模组等,本发明对此不作限定。Power control unit PEU, namely Power Electronic Unit, also known as power electronic unit. The core components of the power control unit PEU of new energy hybrid electric vehicles/pure electric vehicles are IGBT modules or MOSFET modules (ie inverter components), drive control circuits and film capacitors. With the development of technology, the requirements for power density are getting higher and higher, the integration and performance requirements of core components are higher and higher, and the functions of the power electronic controller PEU are also becoming more and more complex. In one embodiment, the power control unit PEU integrates power electronic components such as a drive motor controller, an accessory motor controller, an on-board charger OBC, and a PDU high-voltage power distribution to realize the drive control of the drive motor, steering oil pump motor, and brake air pump motor. , charge the low-voltage small battery on the vehicle, slowly charge, etc., and cooperate with the vehicle control system to realize special functions such as active discharge and limp. Referring to FIG. 1 , the inverter assembly 100 includes a plurality of switch assemblies 110 to 160 , each of which includes a triode and a diode. Of course, those skilled in the art can understand that other elements can be used to form the switch assemblies 110 to 160 , such as IGBT modules or MOSFET modules, etc., which are not limited in the present invention.
在本发明的上下文中,电机绕组是指安装在定子上的绕组,也称为定子绕组。该电机绕组可以是绕在定子上面的铜线,该绕组是由多个线圈或线圈组构成一相或整个电磁电路的统称。如图1所示,该电机绕组200由三个并联的电感器组成,即L1、L2和L3。In the context of the present invention, motor windings refer to windings mounted on the stator, also referred to as stator windings. The motor winding can be a copper wire wound on the stator, and the winding is a general term for a phase or the entire electromagnetic circuit formed by a plurality of coils or coil groups. As shown in FIG. 1, the motor winding 200 consists of three parallel inductors, namely L1, L2 and L3.
继续参考图1,动力控制单元PEU中的逆变器组件100与第一端子P1和第二端子P2相连,逆变器组件100用于在第一直流电压(例 如800V时)经由第一端子P1和第二端子P2输入时将该第一直流电压转换为交流电压来驱动电机,以及用于在第二直流电压(例如400V)经由第二端子P2和第三端子P3输入时将该第二直流电压升压成第一直流电压并经由第一端子P1和第二端子P2输出。另外,电机绕组200的中心点引出与第三端子P3相连。在一个或多个实施例中,该电机绕组200为Y型连接。Continuing to refer to FIG. 1 , the inverter assembly 100 in the power control unit PEU is connected to the first terminal P1 and the second terminal P2, and the inverter assembly 100 is used for a first DC voltage (eg, 800V) via the first terminal P1 When inputting with the second terminal P2, the first DC voltage is converted into an AC voltage to drive the motor, and when a second DC voltage (eg 400V) is input via the second terminal P2 and the third terminal P3 The voltage is boosted to a first DC voltage and output via the first terminal P1 and the second terminal P2. In addition, the center point of the motor winding 200 is drawn out and connected to the third terminal P3. In one or more embodiments, the motor windings 200 are Y-connected.
如图1所示,电压变换设备1000还包括电容器C1,该电容器的一端与第一端子P1相连,另一端与第二端子P2相连。在图1的实施例中,逆变器组件100包括第一开关组件110、第二开关组件120、第三开关组件130、第四开关组件140、第五开关组件150以及第六开关组件160,其中,第一开关组件110的第一端与第一端子P1相连,第一开关组件110的第二端与第二开关组件120的第一端相连,第二开关组件120的第二端与第二端子P2相连,第三开关组件130的第一端与第一端子P1相连,第三开关组件130的第二端与第四开关组件140的第一端相连,第四开关组件140的第二端与第二端子P2相连,第五开关组件150的第一端与第一端子P1相连,第五开关组件150的第二端与第六开关组件160的第一端相连,第六开关组件160的第二端与第二端子P2相连。As shown in FIG. 1 , the voltage conversion device 1000 further includes a capacitor C1, one end of the capacitor is connected to the first terminal P1, and the other end is connected to the second terminal P2. In the embodiment of FIG. 1 , the inverter assembly 100 includes a first switch assembly 110 , a second switch assembly 120 , a third switch assembly 130 , a fourth switch assembly 140 , a fifth switch assembly 150 and a sixth switch assembly 160 , The first end of the first switch assembly 110 is connected to the first terminal P1, the second end of the first switch assembly 110 is connected to the first end of the second switch assembly 120, and the second end of the second switch assembly 120 is connected to the first end of the second switch assembly 120. The two terminals P2 are connected, the first end of the third switch assembly 130 is connected to the first terminal P1, the second end of the third switch assembly 130 is connected to the first end of the fourth switch assembly 140, and the second end of the fourth switch assembly 140 is connected to the first end of the fourth switch assembly 140. The terminal is connected to the second terminal P2, the first terminal of the fifth switch component 150 is connected to the first terminal P1, the second terminal of the fifth switch component 150 is connected to the first terminal of the sixth switch component 160, and the sixth switch component 160 The second end is connected to the second terminal P2.
更具体地,参考图1,第一开关组件110包括相互并联的三极管Q1和二极管D1,第二开关组件120包括相互并联的三极管Q2和二极管D2,第三开关组件130包括相互并联的三极管Q3和二极管D3,第四开关组件140包括相互并联的三极管Q4和二极管D4,第五开关组件150包括相互并联的三极管Q5和二极管D5,第六开关组件160包括相互并联的三极管Q6和二极管D6。其中,三极管Q1的集电极与第一端子P1相连,三极管Q1的发射极与三极管Q2的集电极相连,二极管D1的负极与三极管Q1的集电极相连,二极管D1的正极与三极管Q1的发射极相连;三极管Q2的发射极与第二端子P2相连,二极管D2的负极与三极管Q2的集电极相连,二极管D2的正极与三极 管Q2的发射极相连;三极管Q3的集电极与第一端子P1相连,三极管Q3的发射极与三极管Q4的集电极相连,二极管D3的负极与三极管Q3的集电极相连,二极管D3的正极与三极管Q3的发射极相连;三极管Q4的发射极与第二端子P2相连,二极管D4的负极与三极管Q4的集电极相连,二极管D4的正极与三极管Q4的发射极相连;三极管Q5的集电极与第一端子P1相连,三极管Q5的发射极与三极管Q6的集电极相连,二极管D5的负极与三极管Q5的集电极相连,二极管D5的正极与三极管Q5的发射极相连;三极管Q6的发射极与第二端子P2相连,二极管D6的负极与三极管Q6的集电极相连,二极管D6的正极与三极管Q6的发射极相连。More specifically, referring to FIG. 1 , the first switch assembly 110 includes a triode Q1 and a diode D1 connected in parallel with each other, the second switch assembly 120 includes a triode Q2 and a diode D2 in parallel with each other, and the third switch assembly 130 includes a triode Q3 and a diode D2 connected in parallel with each other. Diode D3, the fourth switch assembly 140 includes a triode Q4 and a diode D4 connected in parallel, the fifth switch assembly 150 includes a triode Q5 and a diode D5 connected in parallel, and the sixth switch assembly 160 includes a triode Q6 and a diode D6 connected in parallel. The collector of the transistor Q1 is connected to the first terminal P1, the emitter of the transistor Q1 is connected to the collector of the transistor Q2, the cathode of the diode D1 is connected to the collector of the transistor Q1, and the anode of the diode D1 is connected to the emitter of the transistor Q1 The emitter of the transistor Q2 is connected to the second terminal P2, the cathode of the diode D2 is connected to the collector of the transistor Q2, the anode of the diode D2 is connected to the emitter of the transistor Q2; the collector of the transistor Q3 is connected to the first terminal P1, the transistor The emitter of Q3 is connected to the collector of the transistor Q4, the cathode of the diode D3 is connected to the collector of the transistor Q3, the anode of the diode D3 is connected to the emitter of the transistor Q3; the emitter of the transistor Q4 is connected to the second terminal P2, and the diode D4 The cathode of the transistor Q4 is connected to the collector of the transistor Q4, the anode of the diode D4 is connected to the emitter of the transistor Q4; the collector of the transistor Q5 is connected to the first terminal P1, the emitter of the transistor Q5 is connected to the collector of the transistor Q6, and the The negative pole is connected to the collector of the transistor Q5, the positive pole of the diode D5 is connected to the emitter of the transistor Q5; the emitter of the transistor Q6 is connected to the second terminal P2, the negative pole of the diode D6 is connected to the collector of the transistor Q6, and the positive pole of the diode D6 is connected to the second terminal P2. The emitter of transistor Q6 is connected.
图1的实施例中的电机绕组200包括第一电感器L1、第二电感器L2和第三电感器L3,其中第一电感器L1的一端与第一开关组件110的第二端(即三极管Q1的发射极)相连,第一电感器L1的另一端与第三端子P3相连,第二电感器L2的一端与第三开关组件130的第二端(即三极管Q3的发射极)相连,第二电感器L2的另一端与第三端子P3相连,第三电感器L3的一端与第五开关组件150的第二端(即三极管Q5的发射极)相连,第三电感器的另一端与第三端子P3相连。The motor winding 200 in the embodiment of FIG. 1 includes a first inductor L1 , a second inductor L2 and a third inductor L3 , wherein one end of the first inductor L1 is connected to the second end of the first switching component 110 (ie the triode The emitter of Q1) is connected, the other end of the first inductor L1 is connected to the third terminal P3, one end of the second inductor L2 is connected to the second end of the third switch component 130 (ie the emitter of the transistor Q3), the first The other end of the second inductor L2 is connected to the third terminal P3, one end of the third inductor L3 is connected to the second end of the fifth switch component 150 (ie the emitter of the transistor Q5), and the other end of the third inductor is connected to the second end of the fifth switch component 150 (ie, the emitter of the transistor Q5). The three terminals P3 are connected.
图2示出了根据本发明的一个实施例的工作在升压模式时的电压变换设备2000的结构示意图。如图2所示,在升压模式时,第三端子P3和第二端子P2用作输入端(例如输入400V),第一端子P1和第二端子P2用作输出端(例如输出800V)。也就是说,从图2示出的电压变换设备2000的右侧输入,左侧输出,可以实现升压的功能。FIG. 2 shows a schematic structural diagram of a voltage conversion device 2000 operating in a boost mode according to an embodiment of the present invention. As shown in FIG. 2 , in the boost mode, the third terminal P3 and the second terminal P2 are used as input terminals (eg, input 400V), and the first terminal P1 and the second terminal P2 are used as output terminals (eg, output 800V). That is to say, the voltage conversion device 2000 shown in FIG. 2 is input from the right side and output from the left side, so that the function of boosting can be realized.
图2所示的实施例的电压变换设备2000的升压原理如下:当开关管(例如三极管Q2、Q4以及Q6)导通时,其相当于一根导线,这时输入的直流电压流过电感器L1、L2和L3。二极管D1、D3以及D5的作用是防止电容C1对地放电,同时起到续流作用。由于输入的电压是直流电,因此电感上的电流以一定的比率线性的增加,这个比率跟电感因素有关,随着电感电流增加,电感里储存了一些能量。The boosting principle of the voltage conversion device 2000 of the embodiment shown in FIG. 2 is as follows: when the switching transistors (such as the transistors Q2, Q4 and Q6) are turned on, they are equivalent to a wire, and the input DC voltage flows through the inductor. L1, L2 and L3. The functions of the diodes D1, D3 and D5 are to prevent the capacitor C1 from discharging to the ground, and at the same time play the role of freewheeling. Since the input voltage is direct current, the current on the inductor increases linearly at a certain ratio. This ratio is related to the inductance factor. As the inductor current increases, some energy is stored in the inductor.
而当开关管(例如三极管Q2、Q4以及Q6)断开时候,由于电感器L1、L2和L3上的电流不能突变,也就是说流经电感器L1、L2和L3上的电流不会马上变为零,而是缓慢的由充电完毕时的值变为零,这需要一个过程,而原来的电路回路已经断开,于是电感器只能通过新电路(例如,经由第三端子P3、电感器L1、二极管D1、电容器C1回到第二端子P2)放电,即电感器L1、L2和L3开始给电容器C1充电,电容器C1两端电压升高,此时电压已经高于输入电压了,升压过程中,电容器C1要足够大,这样在输出端(即第一端子P1和第二端子P2)就可以在放电过程中保持一个持续的电流。When the switches (such as transistors Q2, Q4 and Q6) are turned off, since the currents on the inductors L1, L2 and L3 cannot change suddenly, that is to say, the currents flowing through the inductors L1, L2 and L3 will not change immediately. is zero, but slowly changes from the value at the time of charging to zero, which requires a process, and the original circuit loop has been disconnected, so the inductor can only pass through the new circuit (for example, via the third terminal P3, the inductor L1, diode D1, capacitor C1 return to the second terminal P2) to discharge, that is, the inductors L1, L2 and L3 begin to charge the capacitor C1, the voltage across the capacitor C1 increases, and the voltage is higher than the input voltage at this time, the boost During the process, the capacitor C1 should be large enough so that a continuous current can be maintained at the output end (ie, the first terminal P1 and the second terminal P2) during the discharge process.
通过不断重复开关管的关断和打开这两个步骤,在输出两端(即第一端子P1和第二端子P2)就得到高于输入电压400V的电压(例如800V),从而实现升压的功能。By repeating the two steps of turning off and turning on the switch, a voltage higher than the input voltage of 400V (for example, 800V) is obtained at both ends of the output (ie, the first terminal P1 and the second terminal P2), so as to achieve a boosted voltage. Function.
参考图3,图3示出了根据本发明的一个实施例的工作在驱动模式时的电压变换设备3000的结构示意图。如图3所示,当电压变换设备工作在驱动模式时,第一直流电压(例如800V)被施加在第一端子P1和第二端子P2上,第三端子P3断开。这时,由开关组件构成的逆变器组件(其中包括三极管Q1至Q6以及二极管D1至D6)可以实现将输入端的800V直流电压调频成交流电以便将电能提供给电机(或电机绕组L1至L3)。这例如可通过对三极管Q1至Q6的基极发送控制信号来实现。如前所述,在本发明的上下文中,开关组件除了可以包括一个三极管和一个二极管以外,还可以采用其他的元件来构成,例如IGBT模组或MOSFET模组等,本发明对此不作限定。例如,在使用MOSFET模组来实现开关组件的实施例中,可通过施加控制信号到MOSFET的栅极来实现将直流电压调频转换成交流电的功能。Referring to FIG. 3 , FIG. 3 shows a schematic structural diagram of a voltage conversion device 3000 operating in a driving mode according to an embodiment of the present invention. As shown in FIG. 3 , when the voltage conversion device operates in the driving mode, a first DC voltage (eg, 800V) is applied to the first terminal P1 and the second terminal P2, and the third terminal P3 is disconnected. At this time, the inverter assembly composed of the switch assembly (including the transistors Q1 to Q6 and the diodes D1 to D6) can realize the frequency modulation of the 800V DC voltage at the input end into an AC power to supply the electric energy to the motor (or the motor windings L1 to L3) . This can be achieved, for example, by sending control signals to the bases of the transistors Q1 to Q6. As mentioned above, in the context of the present invention, in addition to a triode and a diode, the switch assembly can also be composed of other components, such as an IGBT module or a MOSFET module, which is not limited in the present invention. For example, in an embodiment in which a MOSFET module is used to implement the switching component, the function of frequency-modulating a DC voltage into an AC power can be achieved by applying a control signal to the gate of the MOSFET.
需要说明的是,前述各个实施例中的电压变换设备1000至3000可集成在电驱动系统EDS中。在一个实施例中,电驱动系统EDS可作为能量转化的中枢,除了直流/直流变换设备之外,该电驱动系统 EDS配备有铜转子感应电机、电机控制器和大扭矩齿轮箱,把电池组中的电能转化成驱动电动汽车前进所需的机械能。It should be noted that, the voltage conversion devices 1000 to 3000 in the foregoing embodiments may be integrated into the electric drive system EDS. In one embodiment, the electric drive system EDS can be used as the center of energy conversion. In addition to the DC/DC conversion device, the electric drive system EDS is equipped with a copper rotor induction motor, a motor controller and a high-torque gearbox to convert the battery pack. The electrical energy in the car is converted into the mechanical energy required to drive the electric vehicle forward.
在一个实施例中,当外部电压为800V等级时,外部800V直流电通过800V+端口(即第一端子)和400V/800V-端口(即第二端子)接入到EDS,此时EDS工作在传统驻车模式。而当外部电压为400V等级时,外部400V直流电通过400V+端口(即第三端子)和400V/800V-端口(即第二端子)接入到EDS,EDS集成的400V/800V DC/DC变换器开始工作,电机绕组接成Y型,用做DC/DC变换器的储能电感,EDS逆变器整流管用做DC/DC开关管,此时DC/DC变换器工作在升压模式,将外部400V直流电升压到800V,然后通过800V+端口(即第一端子)和400V/800V-端口(即第二端子)接入到动力电池给电池充电。可见,该电驱动系统EDS可工作在逆变模式和升压模式,其中当整车处于驱动模式时,电驱动系统处于逆变模式,而当整车处于充电模式时,该电驱动系统处于充电模式。In one embodiment, when the external voltage is at the 800V level, the external 800V DC power is connected to the EDS through the 800V+ port (ie the first terminal) and the 400V/800V- port (ie the second terminal). car mode. When the external voltage is 400V level, the external 400V DC power is connected to the EDS through the 400V+ port (ie the third terminal) and the 400V/800V- port (ie the second terminal), and the 400V/800V DC/DC converter integrated in the EDS starts When working, the motor winding is connected into a Y shape, which is used as the energy storage inductor of the DC/DC converter, and the rectifier tube of the EDS inverter is used as the DC/DC switch tube. At this time, the DC/DC converter works in the boost mode, and the external 400V The DC power is boosted to 800V, and then connected to the power battery through the 800V+ port (ie the first terminal) and the 400V/800V- port (ie the second terminal) to charge the battery. It can be seen that the electric drive system EDS can work in the inverter mode and the boost mode, wherein when the vehicle is in the drive mode, the electric drive system is in the inverter mode, and when the vehicle is in the charging mode, the electric drive system is in the charging mode model.
图4进一步示出了根据本发明的一个实施例的充电及驱动系统4000的结构示意图。如图4所示,该充电及驱动系统4000包括:电池430、电驱动系统EDS 410以及开关装置460。其中,开关装置460配置成在第一直流电压输入(例如800V)时将所述第一直流电压提供给所述电池430,并且在所述第二直流电压输入(例如400V)时经由所述电驱动系统EDS 410将所述第二直流电压升压成所述第一直流电压来提供给所述电池430。FIG. 4 further shows a schematic structural diagram of a charging and driving system 4000 according to an embodiment of the present invention. As shown in FIG. 4 , the charging and driving system 4000 includes a battery 430 , an electric driving system EDS 410 and a switching device 460 . Wherein, the switching device 460 is configured to provide the first DC voltage to the battery 430 when a first DC voltage is input (eg, 800V), and to supply the battery 430 via the battery when the second DC voltage is input (eg, 400V). The driving system EDS 410 boosts the second DC voltage to the first DC voltage to supply the battery 430 .
在一个实施例中,开关装置460还配置成在驱动模式下使所述电池430直接供电给相关附件440。In one embodiment, the switching device 460 is further configured to enable the battery 430 to directly supply power to the associated accessory 440 in the drive mode.
继续参考图4,在一个实施例中,该系统包括:800V动力电池430、分时复用的电驱动系统EDS 410(其中集成了400V/800V DC/DC变换器)、开关装置460、高压分配盒PDU 450、直流充电口420及其他800V高压附件440。高压分配盒PDU 450用于切换第一直流电压和第二直流电压(例如,800V和400V)充电。在一个实施例中, 当经由直流充电口420的外部充电桩电压为800V等级时,开关装置460中的开关S1和S2闭合,S3断开,电驱动系统EDS 410集成的400V/800V DC/DC变换器不工作,外部800V直流电直接接入到动力电池给电池430充电。在一个实施例中,当外部充电桩电压为400V等级时,开关装置460中的开关S1和S3闭合,S2断开,电驱动系统EDS 410集成400V/800V DC/DC变换器开始工作,将外部充电桩400V直流电先通过DC/DC变换器升压到800V,然后接入到动力电池430充电。Continuing to refer to FIG. 4, in one embodiment, the system includes: an 800V power battery 430, a time-division multiplexed electric drive system EDS 410 (in which a 400V/800V DC/DC converter is integrated), a switching device 460, a high-voltage distribution Box PDU 450, DC charging port 420 and other 800V high voltage accessories 440. The high voltage distribution box PDU 450 is used to switch the first DC voltage and the second DC voltage (eg, 800V and 400V) for charging. In one embodiment, when the voltage of the external charging pile via the DC charging port 420 is at the level of 800V, the switches S1 and S2 in the switch device 460 are closed, and the switches S3 are opened, and the 400V/800V DC/DC integrated in the electric drive system EDS 410 The converter does not work, and the external 800V direct current is directly connected to the power battery to charge the battery 430. In one embodiment, when the voltage of the external charging pile is 400V, the switches S1 and S3 in the switch device 460 are closed, and the switches S2 are opened, and the electric drive system EDS 410 integrates the 400V/800V DC/DC converter to work, and the external The 400V direct current of the charging pile is first boosted to 800V through the DC/DC converter, and then connected to the power battery 430 for charging.
当整个系统处于驱动模式时,开关装置460中的开关S1、S2和S3均断开,动力电池430内的800V电压直接给包括电驱动系统EDS410在内的所有高压器件供电。When the whole system is in the driving mode, the switches S1, S2 and S3 in the switching device 460 are all turned off, and the 800V voltage in the power battery 430 directly supplies power to all high-voltage devices including the electric drive system EDS410.
综上,本发明的实施例的电压变换方案复用了动力控制单元PEU中的逆变器和电机绕组,实现从第二直流电压(例如400V)到第一直流电压(例如800V)的升压功能,从而可将外部充电桩提供的较低电压变换为较高电压来给动力电池充电,可以大大降低整车成本、重量,节约整车空间。To sum up, the voltage conversion scheme of the embodiment of the present invention multiplexes the inverter and the motor winding in the power control unit PEU, so as to realize the boost from the second DC voltage (for example, 400V) to the first DC voltage (for example, 800V). Function, so that the lower voltage provided by the external charging pile can be converted into a higher voltage to charge the power battery, which can greatly reduce the cost, weight and space of the vehicle.
本发明的实施例的电驱动系统EDS以及包括该EDS的充电及驱动系统,无需额外增加一个400V转800V的直流/直流变换器也可以实现兼容400V和800V的直流充电系统,其具有高集成度、高效率分时复用等特点,提高了整车的经济性,降低了整车的重量,节省了空间。The electric drive system EDS and the charging and driving system including the EDS according to the embodiments of the present invention can also realize a DC charging system compatible with 400V and 800V without adding an additional DC/DC converter from 400V to 800V, which has a high degree of integration , high-efficiency time-sharing multiplexing and other characteristics, improve the economy of the vehicle, reduce the weight of the vehicle and save space.
尽管以上说明书只对其中一些本发明的实施方式进行了描述,但是本领域普通技术人员应当了解,本发明可以在不偏离其主旨与范围内以许多其他的形式实施。因此,所展示的例子与实施方式被视为示意性的而非限制性的,在不脱离如所附各权利要求所定义的本发明精神及范围的情况下,本发明可能涵盖各种的修改与替换。Although the foregoing specification describes only some of these embodiments of the present invention, those of ordinary skill in the art will appreciate that the present invention may be embodied in many other forms without departing from the spirit and scope thereof. Accordingly, the examples and embodiments shown are to be regarded as illustrative and not restrictive, and various modifications are possible within the present invention without departing from the spirit and scope of the invention as defined by the appended claims. with replacement.

Claims (10)

  1. 一种电压变换设备,其特征在于,所述设备包括:A voltage conversion device, characterized in that the device comprises:
    第一端子、第二端子以及第三端子;a first terminal, a second terminal and a third terminal;
    动力控制单元PEU中的逆变器组件,与所述第一端子和所述第二端子相连,所述逆变器组件用于在第一直流电压经由所述第一端子和所述第二端子输入时将所述第一直流电压转换为交流电压来驱动电机,以及用于在第二直流电压经由所述第二端子和所述第三端子输入时将所述第二直流电压升压成所述第一直流电压并经由所述第一端子和所述第二端子输出;以及an inverter assembly in the power control unit PEU, connected to the first terminal and the second terminal, the inverter assembly is used for a first direct current voltage via the first terminal and the second terminal The first DC voltage is converted into an AC voltage to drive a motor when input, and is used for boosting the second DC voltage to a desired value when a second DC voltage is input through the second terminal and the third terminal the first DC voltage and output via the first terminal and the second terminal; and
    与所述逆变器组件连接的电机绕组,其中,所述电机绕组的中心点与所述第三端子相连。A motor winding connected to the inverter assembly, wherein a center point of the motor winding is connected to the third terminal.
  2. 如权利要求1所述的设备,其中,所述第一电压为800V,并且所述第二电压为400V。The apparatus of claim 1, wherein the first voltage is 800V and the second voltage is 400V.
  3. 如权利要求1所述的设备,还包括:电容器,所述电容器的一端与所述第一端子相连,另一端与所述第二端子相连。The apparatus of claim 1, further comprising: a capacitor having one end connected to the first terminal and the other end connected to the second terminal.
  4. 如权利要求1所述的设备,其中,所述逆变器组件包括第一开关组件、第二开关组件、第三开关组件、第四开关组件、第五开关组件以及第六开关组件,其中,所述第一开关组件的第一端与所述第一端子相连,所述第一开关组件的第二端与所述第二开关组件的第一端相连,所述第二开关组件的第二端与所述第二端子相连,所述第三开关组件的第一端与所述第一端子相连,所述第三开关组件的第二端与所述第四开关组件的第一端相连,所述第四开关组件的第二端与所述第二端子相连,所述第五开关组件的第一端与所述第一端子相连,所述第五开关组件的第二端与所述第六开关组件的第一端相连,以及所述第六开关组件的第二端与所述第二端子相连。The apparatus of claim 1, wherein the inverter assembly includes a first switch assembly, a second switch assembly, a third switch assembly, a fourth switch assembly, a fifth switch assembly, and a sixth switch assembly, wherein, The first end of the first switch assembly is connected to the first terminal, the second end of the first switch assembly is connected to the first end of the second switch assembly, and the second end of the second switch assembly is connected to the first end of the second switch assembly. The terminal is connected to the second terminal, the first terminal of the third switch component is connected to the first terminal, the second terminal of the third switch component is connected to the first terminal of the fourth switch component, The second end of the fourth switch assembly is connected to the second terminal, the first end of the fifth switch assembly is connected to the first terminal, and the second end of the fifth switch assembly is connected to the first terminal. The first end of the six switch assembly is connected to the second terminal, and the second end of the sixth switch assembly is connected to the second terminal.
  5. 如权利要求4所述的设备,其中,所述电机绕组包括第一电感器、第二电感器和第三电感器,其中所述第一电感器的一端与所述第 一开关组件的所述第二端相连,所述第一电感器的另一端与所述第三端子相连,所述第二电感器的一端与所述第三开关组件的所述第二端相连,所述第二电感器的另一端与所述第三端子相连,所述第三电感器的一端与所述第五开关组件的所述第二端相连,所述第三电感器的另一端与所述第三端子相连。5. The apparatus of claim 4, wherein the motor winding includes a first inductor, a second inductor, and a third inductor, wherein one end of the first inductor is connected to the one end of the first switch assembly The second end is connected to the second end, the other end of the first inductor is connected to the third terminal, one end of the second inductor is connected to the second end of the third switch component, the second inductor The other end of the inductor is connected to the third terminal, one end of the third inductor is connected to the second end of the fifth switch component, and the other end of the third inductor is connected to the third terminal connected.
  6. 如权利要求4所述的设备,其中,所述第一开关组件、所述第二开关组件、所述第三开关组件、所述第四开关组件、所述第五开关组件以及所述第六开关组件中的每一个包括相互并联的三极管和二极管,其中所述二极管的一端与所述三极管的集电极相连,所述二极管的另一端与所述三极管的发射极相连。5. The apparatus of claim 4, wherein the first switch assembly, the second switch assembly, the third switch assembly, the fourth switch assembly, the fifth switch assembly, and the sixth switch assembly Each of the switch assemblies includes a triode and a diode connected in parallel with each other, wherein one end of the diode is connected to the collector of the triode and the other end of the diode is connected to the emitter of the triode.
  7. 一种电驱动系统EDS,所述电驱动系统包括如权利要求1至6中任一项所述的电压变换设备。An electric drive system EDS comprising a voltage conversion device as claimed in any one of claims 1 to 6.
  8. 一种用于车辆的充电及驱动系统,其特征在于,所述系统包括:A charging and driving system for a vehicle, characterized in that the system comprises:
    电池;Battery;
    如权利要求7所述的电驱动系统EDS;以及The electric drive system EDS of claim 7; and
    开关装置,所述开关装置配置成在第一直流电压输入时将所述第一直流电压提供给所述电池,并且在所述第二直流电压输入时经由所述电驱动系统EDS将所述第二直流电压升压成所述第一直流电压来提供给所述电池。a switching device configured to provide the first DC voltage to the battery when a first DC voltage is input, and to supply the first DC voltage to the battery via the electric drive system EDS when the second DC voltage is input The two DC voltages are boosted to the first DC voltage to be supplied to the battery.
  9. 如权利要求8所述的系统,其中,所述开关装置配置成在驱动模式下使所述电池直接供电给相关附件。9. The system of claim 8, wherein the switching device is configured to cause the battery to directly power an associated accessory in a drive mode.
  10. 一种车辆,其包括如权利要求8或9所述的系统。A vehicle comprising a system as claimed in claim 8 or 9.
PCT/CN2021/107332 2020-12-14 2021-07-20 Voltage conversion device, electric drive system, and vehicle WO2022127109A1 (en)

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