WO2022126949A1 - Method for nitriding rare-earth magnet, and nitrided rare-earth magnet - Google Patents

Method for nitriding rare-earth magnet, and nitrided rare-earth magnet Download PDF

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WO2022126949A1
WO2022126949A1 PCT/CN2021/088065 CN2021088065W WO2022126949A1 WO 2022126949 A1 WO2022126949 A1 WO 2022126949A1 CN 2021088065 W CN2021088065 W CN 2021088065W WO 2022126949 A1 WO2022126949 A1 WO 2022126949A1
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optionally
temperature
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rare earth
set temperature
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孙永阳
李军华
孔佳元
李玉平
韩相华
陈文洪
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横店集团东磁股份有限公司
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Priority to JP2023514950A priority Critical patent/JP2023540984A/en
Priority to EP21904888.1A priority patent/EP4187559A1/en
Publication of WO2022126949A1 publication Critical patent/WO2022126949A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/059Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and Va elements, e.g. Sm2Fe17N2
    • H01F1/0596Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and Va elements, e.g. Sm2Fe17N2 of rhombic or rhombohedral Th2Zn17 structure or hexagonal Th2Ni17 structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/059Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and Va elements, e.g. Sm2Fe17N2
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties

Definitions

  • CN101699578A discloses a rare-earth iron-nitrogen high-frequency soft magnetic material and a composite material thereof and a preparation method. First, 10-30% wt of rare earth elements and 70-90% wt of iron are smelted into iron-based alloys, and then pulverized It is ground into small particles and then ground into powder, and then subjected to nitriding treatment. The treatment temperature is 250-550°C, and the chemical formula of the material is R 2 Fe 17 N 3- ⁇ . However, the nitrogen content and uniformity of the product obtained by this method need to be improved.
  • the method of adjusting the temperature to the second set temperature and vacuuming in step (2) may be directly cooling to the second set temperature and then vacuuming, or cooling to room temperature first, vacuuming , and then reheat to the second set temperature.
  • the nitrogen source in step (1) includes a gaseous nitrogen source and/or a solid nitrogen source.
  • the gaseous nitrogen source is a nitrogen-containing gas.
  • the holding time described in step (2) for carrying out heat preservation at the second set temperature is 0-24h and does not include 0, such as 1h, 5h, 10h, 15h, 20h or 24h, etc., optionally 0.5-24h 5h.
  • the present application provides a nitrided rare earth magnet obtained by the method for nitriding a rare earth magnet according to the first aspect.
  • CeFeN alloy was prepared under the same conditions as in Example 2, except that the Sm 2 Fe 17 alloy powder was replaced with Ce 2 Fe 17 alloy powder.
  • Example 2 The difference between this comparative example and Example 2 is only that the operation of step (5) is not performed, and the step (6) is directly cooled from 750K to room temperature.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Hard Magnetic Materials (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)
  • Powder Metallurgy (AREA)
  • Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)

Abstract

A method for nitriding a rare-earth magnet, comprising: 1) vacuumizing, adding a nitrogen source into a reactor filled with the rare-earth magnet, and performing three-stage heating treatment to obtain a semi-finished product, the heating temperature of the three-stage heating treatment is increased stage by stage; and 2) raising the temperature of the semi-finished product to a first set temperature, then adjusting the temperature to a second set temperature, vacuumizing, introducing inert gas, and performing heat preservation at the second set temperature to obtain a nitrided rare-earth magnet, the second set temperature being lower than the first set temperature.

Description

一种稀土磁体的氮化方法及氮化稀土磁体Method for nitriding rare earth magnet and nitriding rare earth magnet 技术领域technical field
本申请属于磁性材料技术领域,涉及一种稀土磁体的氮化方法及氮化稀土磁体。The application belongs to the technical field of magnetic materials, and relates to a method for nitriding rare earth magnets and a nitriding rare earth magnet.
背景技术Background technique
近年来,随着科技的进步与发展,磁性材料的应用范围越来越广泛,人们的生活越来越离不开磁性材料。磁性材料分为永磁材料和软磁材料,不同的性能有不同的用途。稀土磁性材料由于具有优异的磁性能,而被广泛应用。In recent years, with the progress and development of science and technology, the application of magnetic materials has become more and more extensive, and people's lives are more and more inseparable from magnetic materials. Magnetic materials are divided into permanent magnetic materials and soft magnetic materials, and different properties have different uses. Rare earth magnetic materials are widely used due to their excellent magnetic properties.
最常用的稀土永磁材料是NdFeB,是目前永磁性能磁能积最高的稀土永磁材料。然而,由于稀土元素在地壳中含量很少,开采与提纯成本很高,导致NdFeB材料在高性能的同时也具有高成本。The most commonly used rare earth permanent magnet material is NdFeB, which is currently the rare earth permanent magnet material with the highest magnetic energy product of permanent magnet performance. However, due to the low content of rare earth elements in the earth's crust, the mining and purification costs are very high, resulting in the high cost of NdFeB materials with high performance.
钐铁氮磁体规避了钕铁硼磁体居里温度低、易氧化、成本高等缺点,成为新一代稀土永磁材料研究的热点。氮原子的引入,并不改变钐铁合金的晶体结构,但引起晶格膨胀,使合金铁磁耦合交换作用增强,大大提高了合金的居里温度,增强了各向异性场,是提高钐铁合金永磁性能的关键,因此氮化处理工艺再钐铁氮磁体制备中起着至关重要的作用。目前国内外比较成熟的氮化工艺是先用机械法获得合金粉末,再进行氮化处理,固态粉末渗氮存在氮化不均匀、不彻底、效率低和粉末易氧化等缺点。Samarium iron nitrogen magnets avoid the disadvantages of low Curie temperature, easy oxidation and high cost of neodymium iron boron magnets, and become a hot spot in the research of a new generation of rare earth permanent magnet materials. The introduction of nitrogen atoms does not change the crystal structure of the samarium iron alloy, but causes the lattice expansion, which enhances the ferromagnetic coupling exchange effect of the alloy, greatly increases the Curie temperature of the alloy, and enhances the anisotropy field. The key to magnetic properties, so the nitriding process plays a crucial role in the preparation of samarium iron nitrogen magnets. At present, the relatively mature nitriding process at home and abroad is to obtain alloy powder by mechanical method first, and then carry out nitriding treatment. Solid powder nitriding has the disadvantages of uneven nitriding, incomplete nitriding, low efficiency and easy oxidation of powder.
稀土-铁-氮材料,包括SmFeN、NdFeN、CeFeN等等,有的是用材料的永磁性能,有的是用材料的软磁性能,但在制备过程中制备方法都是先形成稀土铁合金,然后再对合金进行渗氮处理。Rare earth-iron-nitrogen materials, including SmFeN, NdFeN, CeFeN, etc., some use the permanent magnetic properties of the materials, and some use the soft magnetic properties of the materials, but in the preparation process, the preparation method is to form a rare earth-iron alloy first, and then to the alloy. Nitriding is carried out.
现代通讯用的计算机、手机、网络设备等在使用的过程中都会产生电磁干 扰以及电磁辐射。为了有效减少和消除电磁干扰及辐射,需要使用具有高复数磁导率的吸波材料。目前广泛使用的铁氧体材料存在频带窄、高频下复数磁导率低等缺点,而金属软磁材料具有涡流损耗导致高频软磁性能较低。CeFeN等材料能在高频下保持高的磁导率和宽的共振频率,可实现宽频段内的电磁屏蔽和降低信号噪声,满足现代技术要求,广泛应用于仪器、仪表、通讯等领域。Computers, mobile phones, network equipment, etc. used in modern communication will generate electromagnetic interference and electromagnetic radiation in the process of use. In order to effectively reduce and eliminate electromagnetic interference and radiation, it is necessary to use absorbing materials with high complex magnetic permeability. The currently widely used ferrite materials have shortcomings such as narrow frequency band and low complex magnetic permeability at high frequencies, while metal soft magnetic materials have eddy current losses that lead to low high frequency soft magnetic properties. Materials such as CeFeN can maintain high magnetic permeability and wide resonant frequency at high frequencies, can achieve electromagnetic shielding and reduce signal noise in a wide frequency band, meet modern technical requirements, and are widely used in instruments, meters, communications and other fields.
稀土过渡族金属磁性材料经过氮化后会表现出优异的磁性能,然而在氮化过程中出现的氮含量不足和氮元素分布不均匀则会严重影响材料的性能。Rare earth transition metal magnetic materials will show excellent magnetic properties after nitridation, but insufficient nitrogen content and uneven distribution of nitrogen elements during the nitridation process will seriously affect the properties of the materials.
CN101699578A公开了一种稀土铁氮高频软磁材料及其复合材料和制备方法,先将含有10~30%wt的稀土元素和70~90%wt的铁熔炼成铁基合金,然后将其粉碎成小颗粒后再研磨成粉末,然后再进行氮化处理,处理温度为250~550℃,材料化学式为R 2Fe 17N 3-δ。但是该方法得到的产品的氮含量和均匀性有待提升。 CN101699578A discloses a rare-earth iron-nitrogen high-frequency soft magnetic material and a composite material thereof and a preparation method. First, 10-30% wt of rare earth elements and 70-90% wt of iron are smelted into iron-based alloys, and then pulverized It is ground into small particles and then ground into powder, and then subjected to nitriding treatment. The treatment temperature is 250-550°C, and the chemical formula of the material is R 2 Fe 17 N 3-δ . However, the nitrogen content and uniformity of the product obtained by this method need to be improved.
CN 107557551A公开了一种钐铁氮系永磁材料的制备方法,其将亚稳态钐铁合金进行大塑性变形,然后进行氮化处理和退火晶化处理,利用大塑性变形产生的缺陷,利于氮原子的进入和扩散,显著提高合金的渗氮量和均匀度。但是该方案的工艺过于复杂,导致制备成本上升。CN 107557551A discloses a preparation method of samarium iron-nitrogen permanent magnet material. The metastable samarium iron alloy is subjected to large plastic deformation, and then subjected to nitriding treatment and annealing crystallization treatment, and the defects generated by the large plastic deformation are used to facilitate nitrogen The entry and diffusion of atoms significantly improve the nitriding amount and uniformity of the alloy. However, the process of this solution is too complicated, which leads to an increase in the preparation cost.
发明内容SUMMARY OF THE INVENTION
本申请的目的在于提供一种稀土磁体的氮化方法及氮化稀土磁体。本申请提供的方法解决了稀土磁体氮化后氮含量不足和氮元素分布不均匀的问题。The purpose of the present application is to provide a method for nitriding rare earth magnets and nitriding rare earth magnets. The method provided by the present application solves the problems of insufficient nitrogen content and uneven distribution of nitrogen elements after nitridation of rare earth magnets.
为达此目的,本申请采用以下技术方案:For this purpose, the application adopts the following technical solutions:
第一方面,本申请提供一种稀土磁体的氮化方法,所述方法包括以下步骤:In a first aspect, the present application provides a method for nitriding rare earth magnets, the method comprising the following steps:
(1)抽真空,向装有稀土磁体的反应器中加入氮源,进行三段加热处理, 得到半成品;所述三段加热处理的加热温度逐段升高;(1) vacuumize, add nitrogen source to the reactor equipped with rare earth magnet, carry out three-stage heat treatment, obtain semi-finished product; The heating temperature of described three-stage heat treatment is raised section by section;
(2)将步骤(1)所述半成品升温至第一设定温度,之后将温度调节至第二设定温度并抽真空,通入惰性气体,并在第二设定温度下进行保温,得到氮化稀土磁体;所述第二设定温度低于第一设定温度。(2) the semi-finished product described in step (1) is heated to the first set temperature, then the temperature is adjusted to the second set temperature and vacuumized, and an inert gas is introduced, and at the second set temperature, heat preservation is performed to obtain A rare earth nitride magnet; the second set temperature is lower than the first set temperature.
本申请提供的方法中三段加热处理为主要的渗氮过程,可以保证吸附在合金表面的含氮气体分子经过扩散进入合金(稀土磁体)内部,形成含氮合金(即半成品),使得氮元素在吸附到粉末表面后可以合理利用扩散动力学,提高氮元素的渗透深度,从而提高氮含量;通过第一设定温度加热是均匀化处理步骤,可以进一步促进氮元素的吸附并扩散进入合金,使得氮元素在合金内分布更加均匀;而第二设定温度加热使得合金内部氮元素扩散均匀。In the method provided by this application, the three-stage heating treatment is the main nitriding process, which can ensure that the nitrogen-containing gas molecules adsorbed on the surface of the alloy diffuse into the alloy (rare earth magnet) to form a nitrogen-containing alloy (ie, a semi-finished product), so that nitrogen elements After being adsorbed to the powder surface, the diffusion kinetics can be reasonably utilized to increase the penetration depth of nitrogen elements, thereby increasing the nitrogen content; heating at the first set temperature is a homogenization treatment step, which can further promote the adsorption and diffusion of nitrogen elements into the alloy, The nitrogen element is distributed more uniformly in the alloy; and the heating at the second set temperature makes the nitrogen element diffuse evenly in the alloy.
本申请提供的方法中,步骤(2)中将温度调节至第二设定温度并抽真空的方法可以为直接冷却至第二设定温度之后抽真空,也可以为先冷却至室温,抽真空,然后再加热至第二设定温度。In the method provided by the present application, the method of adjusting the temperature to the second set temperature and vacuuming in step (2) may be directly cooling to the second set temperature and then vacuuming, or cooling to room temperature first, vacuuming , and then reheat to the second set temperature.
本申请提供的方法中,可以在得到的氮化稀土磁体上选取三个不同部位用氮元素含量检测装置测出氮元素的质量分数以考察氮元素的分布是否均匀。In the method provided in the present application, three different parts of the obtained rare earth nitride magnet can be selected to measure the mass fraction of nitrogen element with a nitrogen element content detection device to check whether the distribution of nitrogen element is uniform.
本申请中,步骤(1)所述稀土磁体可以是块或者粉末,可选为粉末,效果更佳。In the present application, the rare earth magnet in step (1) may be a block or powder, and powder may be selected for better effect.
以下作为本申请可选的技术方案,但不作为对本申请提供的技术方案的限制,通过以下可选的技术方案,可以更好的达到和实现本申请的技术目的和有益效果。The following are optional technical solutions of the present application, but are not intended to limit the technical solutions provided by the present application. Through the following optional technical solutions, the technical purposes and beneficial effects of the present application can be better achieved and realized.
作为本申请可选的技术方案,步骤(1)所述稀土磁体的通式为ReTm,其中Re为稀土金属,Tm为3d过渡族元素和/或4d过渡族元素。所述3d过渡族 元素包括Sc、Ti、V、Cr、Mn、Fe、Co、Ni、Cu或Zn中的至少一种,所述4d过渡族元素是指Y、Zr、Nb、Mo、Tc、Ru、Rh、Pd、Ag或Cd中的至少一种。As an optional technical solution of the present application, the general formula of the rare earth magnet in step (1) is ReTm, wherein Re is a rare earth metal, and Tm is a 3d transition group element and/or a 4d transition group element. The 3d transition group elements include at least one of Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu or Zn, and the 4d transition group elements refer to Y, Zr, Nb, Mo, Tc, At least one of Ru, Rh, Pd, Ag or Cd.
可选地,所述氮化稀土磁体的通式为ReTmN。本申请中,具体的Re和Tm的比例不限,只要能成相即可。Optionally, the general formula of the rare earth nitride magnet is ReTmN. In the present application, the specific ratio of Re and Tm is not limited, as long as it can form a phase.
可选地,步骤(1)所述抽真空将反应器压力降至1000Pa以下,例如900Pa、500Pa、100Pa、50Pa、10Pa、5Pa等,可选为降至10Pa以下。Optionally, the vacuuming in step (1) reduces the pressure of the reactor to below 1000Pa, for example, 900Pa, 500Pa, 100Pa, 50Pa, 10Pa, 5Pa, etc., optionally to below 10Pa.
可选地,步骤(1)氮源包括气态氮源和/或固态氮源。Optionally, the nitrogen source in step (1) includes a gaseous nitrogen source and/or a solid nitrogen source.
可选地,所述气态氮源为含氮元素的气体。Optionally, the gaseous nitrogen source is a nitrogen-containing gas.
可选地,所述气态氮源包括氮气和/或氨气。Optionally, the gaseous nitrogen source includes nitrogen and/or ammonia.
可选地,所述气态氮源中还包括氢气。Optionally, the gaseous nitrogen source further includes hydrogen.
可选地,所述固态氮源包括碳酸氢铵。Optionally, the solid nitrogen source includes ammonium bicarbonate.
可选地,步骤(1)所述氮源为气态氮源,所述气态氮源在反应器中的压力为0.001-10MPa,例如0.001MPa、1MPa、2MPa、5MPa、8MPa或10MPa等,可选为0.01-2MPa。Optionally, the nitrogen source in step (1) is a gaseous nitrogen source, and the pressure of the gaseous nitrogen source in the reactor is 0.001-10 MPa, such as 0.001 MPa, 1 MPa, 2 MPa, 5 MPa, 8 MPa or 10 MPa, etc., optional is 0.01-2MPa.
可选地,步骤(1)所述氮源为固态氮源,所述三段加热处理前,向反应器中通入保护性气体至压力为0.001-10MPa,例如0.001MPa、1MPa、2MPa、5MPa、8MPa或10MPa等,可选为0.01-2MPa。Optionally, the nitrogen source in step (1) is a solid nitrogen source, and before the three-stage heating treatment, a protective gas is introduced into the reactor to a pressure of 0.001-10 MPa, such as 0.001 MPa, 1 MPa, 2 MPa, 5 MPa , 8MPa or 10MPa, etc., optional 0.01-2MPa.
作为本申请可选的技术方案,步骤(1)所述三段加热处理的第一段温度为330-470K,例如330K、350K、380K、400K、420K、450K或470K等,可选为370-420K。As an optional technical solution of the present application, the temperature of the first stage of the three-stage heating treatment in step (1) is 330-470K, such as 330K, 350K, 380K, 400K, 420K, 450K or 470K, etc., and can be 370-470K. 420K.
可选地,步骤(1)所述三段加热处理的第一段保温时间为0-24h且不包括0,例如0.1h、0.5h、1h、5h、10h、20h或24等,可选为0.1-5h。Optionally, the holding time of the first stage of the three-stage heating treatment in step (1) is 0-24h and does not include 0, such as 0.1h, 0.5h, 1h, 5h, 10h, 20h or 24, etc., which can be selected as 0.1-5h.
本申请中,步骤(1)的三段加热中第一段加热的目的在于将ReTm合金中吸附的气体尤其是氧排出,以免后续氮化时对合金产生氧化。In the present application, the purpose of the first-stage heating in the three-stage heating in step (1) is to discharge the gas adsorbed in the ReTm alloy, especially oxygen, so as to avoid oxidation of the alloy during subsequent nitridation.
作为本申请可选的技术方案,步骤(1)所述三段加热处理的第二段温度为670-730K且不包括730K,例如670K、680K、690K、700K、710K或720K等,可选为690-710K。As an optional technical solution of the present application, the temperature of the second stage of the three-stage heating treatment in step (1) is 670-730K and does not include 730K, such as 670K, 680K, 690K, 700K, 710K or 720K, etc., which can be selected as 690-710K.
可选地,步骤(1)所述三段加热处理的第二段保温时间为0-24h且不包括0,例如0.1h、0.5h、1h、5h、10h、20h或24等,可选为0.1-5h。Optionally, the second-stage holding time of the three-stage heat treatment in step (1) is 0-24h and does not include 0, such as 0.1h, 0.5h, 1h, 5h, 10h, 20h or 24, etc., which can be selected as 0.1-5h.
本申请中,步骤(1)的三段加热中第二段加热的作用在于对ReTm和N元素气氛进行预热以及吸附,使含氮元素气氛充分吸附在ReTm表面。In the present application, the function of the second-stage heating in the three-stage heating in step (1) is to preheat and adsorb the ReTm and N element atmosphere, so that the nitrogen-containing element atmosphere is fully adsorbed on the surface of ReTm.
作为本申请可选的技术方案,步骤(1)所述三段加热处理的第三段温度为730-830K且不包括830K,例如730K、740K、750K、760K、770K、780K、790K、800K、810K或820K等,可选为750-780K。As an optional technical solution of the present application, the temperature of the third stage of the three-stage heating treatment in step (1) is 730-830K and does not include 830K, such as 730K, 740K, 750K, 760K, 770K, 780K, 790K, 800K, 810K or 820K, etc., optional 750-780K.
可选地,步骤(1)所述三段加热处理的第三段保温时间为0-24h且不包括0,例如0.1h、0.5h、1h、5h、10h、20h或24等,可选为0.1-5h。Optionally, the holding time of the third stage of the three-stage heating treatment in step (1) is 0-24h and does not include 0, such as 0.1h, 0.5h, 1h, 5h, 10h, 20h or 24, etc., which can be selected as 0.1-5h.
本申请中,步骤(1)的三段加热中第三段加热的目的在于吸附在合金表面的气体分子,经过扩散可进入到合金内部,形成ReTmN合金。In the present application, the purpose of the third-stage heating in the three-stage heating in step (1) is that the gas molecules adsorbed on the surface of the alloy can enter the interior of the alloy through diffusion to form a ReTmN alloy.
作为本申请可选的技术方案,步骤(2)所述第一设定温度为830-860K且不包含860K,例如830K、835K、840K、845K或850K等,可选为830-840K。本申请中,如果第一设定温度过高,会导致ReTmN分解为ReN和Tm相,产物偏离想要成分;如果第一设定温度过低,会导致N含量较低,且不均匀。As an optional technical solution of the present application, the first set temperature in step (2) is 830-860K and does not include 860K, such as 830K, 835K, 840K, 845K or 850K, etc., and can be 830-840K. In the present application, if the first set temperature is too high, ReTmN will be decomposed into ReN and Tm phases, and the product will deviate from the desired composition; if the first set temperature is too low, the N content will be low and uneven.
可选地,步骤(2)中,所述升温至第一设定温度的升温时间为0-24h且不包括0,例如1h、5h、10h、15h、20h或24h等,可选为0.5-5h。Optionally, in step (2), the temperature rising time to the first set temperature is 0-24h and does not include 0, such as 1h, 5h, 10h, 15h, 20h or 24h, etc., optionally 0.5-24h 5h.
作为本申请可选的技术方案,步骤(2)所述抽真空将反应器压力降至1000Pa以下,例如900Pa、500Pa、100Pa、50Pa、10Pa、5Pa等,可选为降至10Pa以下。As an optional technical solution of the present application, the vacuuming described in step (2) reduces the pressure of the reactor to below 1000Pa, such as 900Pa, 500Pa, 100Pa, 50Pa, 10Pa, 5Pa, etc., and can be optionally reduced to below 10Pa.
可选地,步骤(2)所述通入惰性气体将反应器的压力调节为0.001-1MPa,例如0.001MPa、0.01MPa、0.1MPa、0.5MPa或1MPa等,。Optionally, in step (2), the pressure of the reactor is adjusted to 0.001-1 MPa, such as 0.001 MPa, 0.01 MPa, 0.1 MPa, 0.5 MPa or 1 MPa, etc., by introducing an inert gas.
可选地,步骤(2)所述第二设定温度为600-700K,例如600K、610K、620K、630K、640K、650K、660K、670K、680K、690K或700K等,可选为620-670K。Optionally, the second set temperature in step (2) is 600-700K, such as 600K, 610K, 620K, 630K, 640K, 650K, 660K, 670K, 680K, 690K or 700K, etc., and can be 620-670K .
可选地,步骤(2)所述在第二设定温度下进行保温的保温时间为0-24h且不包括0,例如1h、5h、10h、15h、20h或24h等,可选为0.5-5h。Optionally, the holding time described in step (2) for carrying out heat preservation at the second set temperature is 0-24h and does not include 0, such as 1h, 5h, 10h, 15h, 20h or 24h, etc., optionally 0.5-24h 5h.
作为本申请可选的技术方案,步骤(2)还包括:在第二设定温度下进行保温之后,冷却至室温。As an optional technical solution of the present application, step (2) further includes: cooling to room temperature after heat preservation at the second set temperature.
作为本申请所述方法的进一步可选技术方案,所述方法包括以下步骤:As a further optional technical solution of the method described in this application, the method comprises the following steps:
(1)将稀土磁体置于反应器中,抽真空至1000Pa以下,通入含氮元素的气体,升温至370-420K保温0.1-5h,升温至690-710K保温0.1-5h,升温至750-780K保温0.1-5h,得到半成品;(1) Place the rare earth magnet in the reactor, evacuate to below 1000Pa, pass in the gas containing nitrogen element, heat up to 370-420K for 0.1-5h, heat up to 690-710K for 0.1-5h, heat up to 750- 780K heat preservation for 0.1-5h to obtain semi-finished products;
(2)将步骤(1)所述半成品用0.5-5h升温至830-840K,之后将温度调节至620-670K并抽真空将反应器压力降至1000Pa以下,通入惰性气体反应器的压力调节为0.001-1MPa,并在第二设定温度下进行保温0.5-5h,冷却至室温,得到氮化稀土磁体。(2) the semi-finished product described in step (1) is heated to 830-840K with 0.5-5h, then the temperature is adjusted to 620-670K and the pressure of the reactor is reduced to below 1000Pa by vacuuming, and the pressure of the inert gas reactor is adjusted It is 0.001-1MPa, and is kept at the second set temperature for 0.5-5h, and cooled to room temperature to obtain a rare earth nitride magnet.
第二方面,本申请提供一种如第一方面所述稀土磁体的氮化方法得到的氮化稀土磁体。In a second aspect, the present application provides a nitrided rare earth magnet obtained by the method for nitriding a rare earth magnet according to the first aspect.
与现有技术相比,本申请具有以下有益效果:Compared with the prior art, the present application has the following beneficial effects:
本申请提供的稀土磁体的氮化方法可以在提高氮含量的同时,使氮元素在磁体中分布更加均匀,解决了现有技术中稀土磁体氮化后氮含量不足和氮元素分布不均匀的问题。The method for nitriding rare earth magnets provided by the present application can increase the nitrogen content and at the same time make the distribution of nitrogen elements in the magnets more uniform, and solve the problems of insufficient nitrogen content and uneven distribution of nitrogen elements after nitriding rare earth magnets in the prior art .
具体实施方式Detailed ways
为更好地说明本申请,便于理解本申请的技术方案,下面对本申请进一步详细说明。但下述的实施例仅仅是本申请的简易例子,并不代表或限制本申请的权利保护范围,本申请保护范围以权利要求书为准。In order to better illustrate the present application and facilitate the understanding of the technical solutions of the present application, the present application will be described in further detail below. However, the following embodiments are only simple examples of the present application, and do not represent or limit the protection scope of the present application. The protection scope of the present application is subject to the claims.
以下为本申请典型但非限制性实施例:The following are typical but non-limiting examples of the application:
实施例1Example 1
本实施例按照如下方法进行稀土磁体的氮化:In this embodiment, the nitridation of rare earth magnets is carried out according to the following method:
(1)取Sm 2Fe 17合金块,放入渗氮炉中,抽真空至压力降至95Pa,关闭抽真空系统,充入1.2MPa的氨气; (1) get the Sm 2 Fe 17 alloy block, put it into the nitriding furnace, evacuate until the pressure drops to 95Pa, close the evacuation system, and fill in the ammonia gas of 1.2MPa;
(2)升温至450K,保温2小时;(2) be warmed up to 450K, keep warm for 2 hours;
(3)450K温度保温结束后,升温至710K,保温1小时;(3) After the 450K temperature insulation is completed, the temperature is raised to 710K, and the temperature is kept for 1 hour;
(4)710K保温结束后,升温至780K,保温5小时,得到半成品;(4) After the 710K heat preservation is completed, the temperature is raised to 780K, and the heat preservation is carried out for 5 hours to obtain a semi-finished product;
(5)780K保温结束后,经过1小时升温至850K;(5) After the 780K heat preservation is completed, the temperature is raised to 850K after 1 hour;
(6)850K保温结束后冷却至680K,将渗氮炉内气体抽出,抽真空至压力降至90Pa,再通入0.05MPa的氩气,保温3小时;(6) Cool to 680K after the 850K heat preservation, extract the gas in the nitriding furnace, evacuate until the pressure drops to 90Pa, and then introduce 0.05MPa of argon, and keep the temperature for 3 hours;
(7)680K保温结束后冷却至室温,将氮化后的SmFeN合金取出,并且取三个不同部位的料,用氮元素含量检测装置测出氮元素的质量分数,测试结果如表1所示。(7) After the 680K heat preservation, it was cooled to room temperature, and the nitrided SmFeN alloy was taken out, and three different parts of the material were taken, and the mass fraction of nitrogen was measured with a nitrogen content detection device. The test results are shown in Table 1. .
实施例2Example 2
本实施例按照如下方法进行稀土磁体的氮化:In this embodiment, the nitridation of rare earth magnets is carried out according to the following method:
(1)取Sm 2Fe 17合金粉,粉末粒度在0.1μm~10mm,放入渗氮炉中,抽真空至压力降至9Pa,关闭抽真空系统,充入1.2MPa的氨气; (1) Take Sm 2 Fe 17 alloy powder with a particle size of 0.1 μm to 10 mm, put it into a nitriding furnace, vacuumize until the pressure drops to 9Pa, close the vacuuming system, and fill with 1.2MPa ammonia gas;
(2)升温至420K,保温2小时;(2) be warmed up to 420K, keep warm for 2 hours;
(3)420K温度保温结束后,升温至680K,保温1小时;(3) After the 420K temperature insulation is completed, the temperature is raised to 680K, and the temperature is kept for 1 hour;
(4)680K保温结束后,升温至750K,保温4小时;(4) After the 680K heat preservation is completed, the temperature is raised to 750K, and the heat preservation is carried out for 4 hours;
(5)750K保温结束后,经过1小时升温至830K,得到半成品;(5) After the 750K heat preservation is completed, the temperature is raised to 830K for 1 hour to obtain a semi-finished product;
(6)830K保温结束后冷却至670K,将渗氮炉内气体抽出,抽真空至压力降至9Pa,再通入0.03MPa的氩气,保温1小时;(6) Cool down to 670K after the 830K heat preservation, extract the gas in the nitriding furnace, evacuate until the pressure drops to 9Pa, then introduce 0.03MPa of argon, and keep it for 1 hour;
(7)670K保温结束后冷却至室温,将氮化后的SmFeN合金粉取出,并且取三个不同部位的料,用氮元素含量检测装置测出氮元素的质量分数,测试结果如表1所示。(7) After the 670K heat preservation, it was cooled to room temperature, and the nitrided SmFeN alloy powder was taken out, and three different parts of the material were taken, and the mass fraction of nitrogen was measured with a nitrogen content detection device. The test results are shown in Table 1. Show.
实施例3Example 3
与实施例2除步骤(6)外,其余相同,本实施例步骤(6)为830K保温结束后冷却至室温,将渗氮炉内气体抽出,抽真空至压力降至10Pa以下,再通入0.03MPa的氩气,升温至670K,保温1小时。Except for step (6) in Example 2, the rest are the same, step (6) in this embodiment is that the 830K insulation is finished and cooled to room temperature, the gas in the nitriding furnace is drawn out, evacuated until the pressure is reduced to below 10Pa, and then fed Argon gas of 0.03MPa was heated to 670K and kept for 1 hour.
实施例4Example 4
与实施例2除步骤(1)外,其余相同,本实施例步骤(1)为关闭抽真空系统,充入1.2MPa的氨气和氢气混合气体(混合摩尔比1:1)。Except for step (1) in Example 2, the rest are the same. Step (1) in this embodiment is to close the vacuuming system and fill with 1.2MPa ammonia gas and hydrogen gas mixture (mixing molar ratio 1:1).
实施例5Example 5
除了将Sm 2Fe 17合金粉换成SmFe 9合金粉以外,其他与实施例2相同的条件下制备了SmFeN合金。 SmFeN alloy was prepared under the same conditions as in Example 2, except that the Sm 2 Fe 17 alloy powder was replaced by the SmFe 9 alloy powder.
实施例6Example 6
除了将Sm 2Fe 17合金粉换成Ce 2Fe 17合金粉以外,其他与实施例2相同的条件下制备了CeFeN合金。 CeFeN alloy was prepared under the same conditions as in Example 2, except that the Sm 2 Fe 17 alloy powder was replaced with Ce 2 Fe 17 alloy powder.
实施例7Example 7
除了将Sm 2Fe 17合金粉换成Nd 2Fe 17合金粉以外,其他与实施例2相同的条件下制备了NdFeN合金。 A NdFeN alloy was prepared under the same conditions as in Example 2, except that the Sm 2 Fe 17 alloy powder was replaced by the Nd 2 Fe 17 alloy powder.
实施例8Example 8
除了将Sm 2Fe 17合金粉换成NdFe 12合金粉以外,其他与实施例2相同的条件下制备了NdFeN合金。 NdFeN alloy was prepared under the same conditions as in Example 2, except that the Sm 2 Fe 17 alloy powder was replaced with NdFe 12 alloy powder.
实施例9Example 9
本实施例按照如下方法进行稀土磁体的氮化:In this embodiment, the nitridation of rare earth magnets is carried out according to the following method:
(1)取Sm 2Fe 17合金粉,粉末粒度在0.1μm~10mm,放入渗氮炉中,抽真空至压力降至5Pa,关闭抽真空系统,充入0.01MPa的氮气和氨气的混合气(混合摩尔比1:1); (1) Take Sm 2 Fe 17 alloy powder with a particle size of 0.1 μm to 10 mm, put it in a nitriding furnace, vacuumize until the pressure drops to 5Pa, close the vacuuming system, and fill with a mixture of 0.01MPa nitrogen and ammonia Gas (mixed molar ratio 1:1);
(2)升温至400K,保温0.1小时;(2) heat up to 400K, keep warm for 0.1 hour;
(3)400K温度保温结束后,升温至700K,保温0.1小时;(3) After the 400K temperature insulation is completed, the temperature is raised to 700K, and the temperature is kept for 0.1 hour;
(4)700K保温结束后,升温至770K,保温0.1小时;(4) After the 700K heat preservation is completed, the temperature is raised to 770K, and the heat preservation is carried out for 0.1 hour;
(5)770K保温结束后,经过0.5小时升温至840K,得到半成品;(5) After the 770K heat preservation is completed, the temperature is raised to 840K after 0.5 hours to obtain a semi-finished product;
(6)840K保温结束后冷却至650K,将渗氮炉内气体抽出,抽真空至压力降至5Pa,再通入0.01MPa的氩气,保温0.5小时;(6) Cool to 650K after the 840K heat preservation, extract the gas in the nitriding furnace, evacuate until the pressure drops to 5Pa, then feed argon gas of 0.01MPa, and keep the temperature for 0.5 hours;
(7)650K保温结束后冷却至室温,将氮化后的SmFeN合金粉取出,并且取三个不同部位的料,用氮元素含量检测装置测出氮元素的质量分数,测试结 果如表1所示。(7) After the 650K heat preservation, it was cooled to room temperature, and the nitrided SmFeN alloy powder was taken out, and three different parts of the material were taken, and the mass fraction of nitrogen was measured with a nitrogen content detection device. The test results are shown in Table 1. Show.
实施例10Example 10
本实施例按照如下方法进行稀土磁体的氮化:In this embodiment, the nitridation of rare earth magnets is carried out according to the following method:
(1)取Sm 2Fe 17合金粉,粉末粒度在0.1μm~10mm,放入渗氮炉中,抽真空至压力降至5Pa,关闭抽真空系统,充入2MPa的氨气; (1) Take Sm 2 Fe 17 alloy powder with a particle size of 0.1 μm to 10 mm, put it into a nitriding furnace, vacuumize until the pressure drops to 5Pa, close the vacuum system, and fill with 2MPa ammonia;
(2)升温至370K,保温5小时;(2) be warmed up to 370K, keep warm for 5 hours;
(3)370K温度保温结束后,升温至690K,保温5小时;(3) After the 370K temperature insulation is completed, the temperature is raised to 690K, and the temperature is kept for 5 hours;
(4)690K保温结束后,升温至770K,保温5小时;(4) After the 690K heat preservation is completed, the temperature is raised to 770K, and the heat preservation is carried out for 5 hours;
(5)770K保温结束后,经过5小时升温至835K,得到半成品;(5) After the 770K heat preservation is completed, the temperature is raised to 835K for 5 hours to obtain a semi-finished product;
(6)835K保温结束后冷却至620K,将渗氮炉内气体抽出,抽真空至压力降至5Pa,再通入1MPa的氩气,保温5小时;(6) Cool to 620K after the 835K heat preservation, extract the gas in the nitriding furnace, evacuate until the pressure drops to 5Pa, and then introduce 1MPa of argon, and keep it for 5 hours;
(7)620K保温结束后冷却至室温,将氮化后的SmFeN合金粉取出,并且取三个不同部位的料,用氮元素含量检测装置测出氮元素的质量分数,测试结果如表1所示。(7) After the 620K heat preservation, it was cooled to room temperature, and the nitrided SmFeN alloy powder was taken out, and three different parts of the material were taken, and the mass fraction of nitrogen was measured with a nitrogen content detection device. The test results are shown in Table 1. Show.
实施例11Example 11
除了在步骤(1)的操作为将Sm 2Fe 17合金粉(粉末粒度在0.1μm~10mm)与质量的碳酸氢铵混合置于渗氮炉中,抽真空至压力降至9Pa,关闭抽真空系统,充入1.2MPa的氩气之外,其他与实施例2相同的条件下制备了SmFeN合金。 Except that the operation in step (1) is to mix Sm 2 Fe 17 alloy powder (powder particle size between 0.1 μm and 10 mm) and mass ammonium bicarbonate and place it in a nitriding furnace, evacuate until the pressure drops to 9Pa, close the evacuation The SmFeN alloy was prepared under the same conditions as in Example 2 except that the system was filled with 1.2MPa argon.
对比例1Comparative Example 1
本对比例相对于实施例2的方法区别仅在于不进行步骤(2)和步骤(3)的操作,并且步骤(3)的操作为升温至750K,保温4小时。The difference between this comparative example and the method of Example 2 is only that the operations of step (2) and step (3) are not performed, and the operation of step (3) is to raise the temperature to 750K and keep the temperature for 4 hours.
对比例2Comparative Example 2
本对比例相对于实施例2的区别仅在于不进行步骤(5)的操作,而在步骤(6)中直接从750K冷却至室温。The difference between this comparative example and Example 2 is only that the operation of step (5) is not performed, and the step (6) is directly cooled from 750K to room temperature.
对比例3Comparative Example 3
本对比例相对于实施例2的方法区别仅在于不进行步骤(3)的操作,而将步骤(4)的操作改为420K温度保温结束后,升温至750K,保温4小时。The difference between this comparative example and the method of Example 2 is only that the operation of step (3) is not carried out, and the operation of step (4) is changed to 420K after the temperature preservation is completed, and then the temperature is raised to 750K for 4 hours.
测试方法testing method
针对各实施例和对比例,对得到的氮化稀土磁体取三个不同部位的料,用氮元素含量检测装置测出氮元素的质量分数,测试结果如表1所示。For each example and comparative example, three different parts of the obtained rare earth nitride magnet were taken, and the mass fraction of nitrogen was measured with a nitrogen content detection device. The test results are shown in Table 1.
表1Table 1
编号Numbering 氮含量/%(部位1)Nitrogen content/% (Part 1) 氮含量/%(部位2)Nitrogen content/% (Part 2) 氮含量/%(部位3)Nitrogen content/% (Part 3)
实施例1Example 1 3.613.61 3.683.68 3.653.65
实施例2Example 2 3.833.83 3.813.81 3.853.85
实施例3Example 3 3.733.73 3.713.71 3.703.70
实施例4Example 4 3.213.21 3.183.18 3.253.25
实施例5Example 5 3.363.36 3.403.40 3.433.43
实施例6Example 6 3.823.82 3.853.85 3.803.80
实施例7Example 7 0.950.95 0.930.93 0.970.97
实施例8Example 8 0.920.92 0.950.95 0.930.93
实施例9Example 9 3.083.08 3.023.02 3.053.05
实施例10Example 10 3.903.90 3.933.93 3.973.97
实施例11Example 11 3.153.15 3.123.12 3.103.10
对比例1Comparative Example 1 2.782.78 2.752.75 2.802.80
对比例2Comparative Example 2 2.582.58 2.702.70 2.822.82
对比例3Comparative Example 3 2.912.91 2.952.95 2.972.97
综合上述实施例和对比例可知,实施例提供的稀土磁体的氮化方法可以在提高氮含量的同时,使氮元素在磁体中分布更加均匀,解决了现有技术中稀土磁体氮化后氮含量不足和氮元素分布不均匀的问题。Combining the above examples and comparative examples, it can be seen that the nitridation method for rare earth magnets provided in the examples can increase the nitrogen content and at the same time make the nitrogen element more uniformly distributed in the magnet, which solves the problem of the nitrogen content of the rare earth magnets in the prior art after nitridation. Insufficient and uneven distribution of nitrogen elements.
实施例7和实施例8的产品中氮含量偏低是因为使用的稀土元素种类与实施例1不同,其氮含量与实施例1不具备可比性。The low nitrogen content in the products of Example 7 and Example 8 is because the types of rare earth elements used are different from those of Example 1, and their nitrogen content is not comparable to Example 1.
对比例1在制备半成品时没有进行多段加热,仅仅进行了一段加热,导致排气不彻底,氮元素吸附不充分,氮化后氮含量很低,氮化效果不好。In Comparative Example 1, the semi-finished product was prepared without multi-stage heating, and only one stage of heating was carried out, resulting in incomplete exhaust, insufficient nitrogen adsorption, low nitrogen content after nitriding, and poor nitriding effect.
对比例2没有进行均匀化处理(即没有在第一设定温度下进行加热),导致氮含量波动较大,很不均匀。Comparative Example 2 did not perform homogenization treatment (ie, did not perform heating at the first set temperature), resulting in large fluctuations in nitrogen content and very unevenness.
对比例3在制备半成品时没有仅进行了两段加热,导致氮元素吸附不充分,氮化后氮含量较低。In Comparative Example 3, only two stages of heating were not performed when preparing the semi-finished product, resulting in insufficient nitrogen adsorption and low nitrogen content after nitriding.
申请人声明,本申请通过上述实施例来说明本申请的详细方法,但本申请并不局限于上述详细方法,即不意味着本申请必须依赖上述详细方法才能实施。The applicant declares that the present application illustrates the detailed method of the present application through the above-mentioned embodiments, but the present application is not limited to the above-mentioned detailed method, which does not mean that the present application must rely on the above-mentioned detailed method for implementation.

Claims (11)

  1. 一种稀土磁体的氮化方法,其中,所述方法包括以下步骤:A method for nitriding rare earth magnets, wherein the method comprises the following steps:
    (1)抽真空,向装有稀土磁体的反应器中加入氮源,进行三段加热处理,得到半成品;所述三段加热处理的加热温度逐段升高;(1) vacuumize, add nitrogen source to the reactor that is equipped with rare earth magnet, carry out three-stage heating treatment, obtain semi-finished product; The heating temperature of described three-stage heating treatment is raised section by section;
    (2)将步骤(1)所述半成品升温至第一设定温度,之后将温度调节至第二设定温度并抽真空,通入惰性气体,并在第二设定温度下进行保温,得到氮化稀土磁体;所述第二设定温度低于第一设定温度。(2) the semi-finished product described in step (1) is heated up to the first set temperature, then the temperature is adjusted to the second set temperature and evacuated, and an inert gas is introduced, and at the second set temperature, heat preservation is carried out to obtain A rare earth nitride magnet; the second set temperature is lower than the first set temperature.
  2. 根据权利要求1所述的方法,其中,步骤(2)所述第一设定温度为830-860K且不包含860K。The method according to claim 1, wherein the first set temperature in step (2) is 830-860K and does not include 860K.
  3. 根据权利要求1或2所述的方法,其中,步骤(1)所述稀土磁体的通式为ReTm,其中Re为稀土金属,Tm为3d过渡族元素和/或4d过渡族元素。The method according to claim 1 or 2, wherein the general formula of the rare earth magnet in step (1) is ReTm, wherein Re is a rare earth metal, and Tm is a 3d transition group element and/or a 4d transition group element.
  4. 根据权利要求3所述的方法,其中,所述氮化稀土磁体的通式为ReTmN。The method of claim 3, wherein the general formula of the rare earth nitride magnet is ReTmN.
  5. 根据权利要求1-4任一项所述的方法,其中,步骤(1)所述抽真空将反应器压力降至1000Pa以下,可选为降至10Pa以下;The method according to any one of claims 1-4, wherein, the vacuuming in step (1) reduces the pressure of the reactor to below 1000Pa, optionally to below 10Pa;
    可选地,步骤(1)氮源包括气态氮源和/或固态氮源;Optionally, the nitrogen source in step (1) includes a gaseous nitrogen source and/or a solid nitrogen source;
    可选地,所述气态氮源为含氮元素的气体;Optionally, the gaseous nitrogen source is a nitrogen-containing gas;
    可选地,所述气态氮源包括氮气和/或氨气;Optionally, the gaseous nitrogen source includes nitrogen and/or ammonia;
    可选地,所述气态氮源中还包括氢气;Optionally, the gaseous nitrogen source also includes hydrogen;
    可选地,所述固态氮源包括碳酸氢铵和/或氯化铵;Optionally, the solid nitrogen source includes ammonium bicarbonate and/or ammonium chloride;
    可选地,步骤(1)所述氮源为气态氮源,所述气态氮源在反应器中的压力为0.001-10MPa,可选为0.01-2MPa;Optionally, the nitrogen source in step (1) is a gaseous nitrogen source, and the pressure of the gaseous nitrogen source in the reactor is 0.001-10 MPa, optionally 0.01-2 MPa;
    可选地,步骤(1)所述氮源为固态氮源,所述三段加热处理前,向反应器中通入保护性气体至压力为0.001-10MPa,可选为0.01-2MPa。Optionally, the nitrogen source in step (1) is a solid nitrogen source, and before the three-stage heating treatment, a protective gas is introduced into the reactor to a pressure of 0.001-10 MPa, optionally 0.01-2 MPa.
  6. 根据权利要求1-5任一项所述的方法,其中,步骤(1)所述三段加热处理的第一段温度为330-470K,可选为370-420K;The method according to any one of claims 1-5, wherein the temperature of the first stage of the three-stage heating treatment in step (1) is 330-470K, optionally 370-420K;
    可选地,步骤(1)所述三段加热处理的第一段保温时间为0-24h且不包括0,可选为0.1-5h;Optionally, the first-stage holding time of the three-stage heat treatment in step (1) is 0-24h and does not include 0, and can be optionally 0.1-5h;
    可选地,步骤(1)所述三段加热处理的第二段温度为670-730K且不包括730K,可选为690-710K;Optionally, the temperature of the second stage of the three-stage heating treatment in step (1) is 670-730K and does not include 730K, and can be optionally 690-710K;
    可选地,步骤(1)所述三段加热处理的第二段保温时间为0-24h且不包括0,可选为0.1-5h;Optionally, the second-stage holding time of the three-stage heat treatment in step (1) is 0-24h and does not include 0, and can be optionally 0.1-5h;
    可选地,步骤(1)所述三段加热处理的第三段温度为730-830K且不包括830K,可选为750-780K;Optionally, the temperature of the third stage of the three-stage heating treatment in step (1) is 730-830K and does not include 830K, and can be optionally 750-780K;
    可选地,步骤(1)所述三段加热处理的第三段保温时间为0-24h且不包括0,可选为0.1-5h。Optionally, the holding time of the third stage of the three-stage heating treatment in step (1) is 0-24h excluding 0, and can be optionally 0.1-5h.
  7. 根据权利要求2-6中任一项所述的方法,其中,步骤(2)所述第一设定温度为830-840K;The method according to any one of claims 2-6, wherein the first set temperature of step (2) is 830-840K;
    可选地,步骤(2)中,所述升温至第一设定温度的升温时间为0-24h且不包括0,可选为0.5-5h。Optionally, in step (2), the heating time for the temperature rising to the first set temperature is 0-24 h and 0 is not included, and can be optionally 0.5-5 h.
  8. 根据权利要求1-7中任一项所述的方法,其中,步骤(2)所述抽真空将反应器压力降至1000Pa以下,可选为降至10Pa以下;The method according to any one of claims 1-7, wherein, the vacuuming in step (2) reduces the pressure of the reactor to below 1000Pa, optionally to below 10Pa;
    可选地,步骤(2)所述通入惰性气体将反应器的压力调节为0.001-1MPa;Optionally, in step (2), the pressure of the reactor is adjusted to 0.001-1 MPa by introducing an inert gas;
    可选地,步骤(2)所述第二设定温度为600-700K,可选为620-670K;Optionally, the second set temperature in step (2) is 600-700K, optionally 620-670K;
    可选地,步骤(2)所述在第二设定温度下进行保温的保温时间为0-24h且不包括0,可选为0.5-5h。Optionally, the holding time of the holding at the second set temperature described in step (2) is 0-24 h excluding 0, and can be optionally 0.5-5 h.
  9. 根据权利要求1-8中任一项所述的方法,其中,步骤(2)还包括:在第二设定温度下进行保温之后,冷却至室温。The method according to any one of claims 1-8, wherein step (2) further comprises: cooling to room temperature after heat preservation at the second set temperature.
  10. 根据权利要求1-9中任一项所述的方法,其中,所述方法包括以下步骤:The method according to any one of claims 1-9, wherein the method comprises the steps of:
    (1)将稀土磁体置于反应器中,抽真空至1000Pa以下,通入含氮元素的气体,升温至370-420K保温0.1-5h,升温至690-710K保温0.1-5h,升温至750-780K保温0.1-5h,得到半成品;(1) Place the rare earth magnet in the reactor, evacuate to below 1000Pa, pass in the gas containing nitrogen element, heat up to 370-420K for 0.1-5h, heat up to 690-710K for 0.1-5h, heat up to 750- 780K heat preservation for 0.1-5h to obtain semi-finished products;
    (2)将步骤(1)所述半成品用0.5-5h升温至830-840K,之后将温度调节至620-670K并抽真空将反应器压力降至1000Pa以下,通入惰性气体反应器的压力调节为0.001-1MPa,并在第二设定温度下进行保温0.5-5h,冷却至室温,得到氮化稀土磁体。(2) the semi-finished product described in step (1) is heated up to 830-840K with 0.5-5h, then the temperature is adjusted to 620-670K and the pressure of the reactor is reduced to below 1000Pa by vacuuming, and the pressure of the inert gas reactor is adjusted It is 0.001-1MPa, and is kept at the second set temperature for 0.5-5h, and cooled to room temperature to obtain a rare earth nitride magnet.
  11. 一种如权利要求1-10任一项所述稀土磁体的氮化方法得到的氮化稀土磁体。A nitrided rare earth magnet obtained by the nitridation method of the rare earth magnet according to any one of claims 1-10.
PCT/CN2021/088065 2020-12-16 2021-04-19 Method for nitriding rare-earth magnet, and nitrided rare-earth magnet WO2022126949A1 (en)

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