WO2022126821A1 - Circuit breaker - Google Patents

Circuit breaker Download PDF

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Publication number
WO2022126821A1
WO2022126821A1 PCT/CN2021/072851 CN2021072851W WO2022126821A1 WO 2022126821 A1 WO2022126821 A1 WO 2022126821A1 CN 2021072851 W CN2021072851 W CN 2021072851W WO 2022126821 A1 WO2022126821 A1 WO 2022126821A1
Authority
WO
WIPO (PCT)
Prior art keywords
contact
circuit breaker
terminal
movable contact
bump
Prior art date
Application number
PCT/CN2021/072851
Other languages
French (fr)
Chinese (zh)
Inventor
魏首勋
Original Assignee
深圳曼顿科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳曼顿科技有限公司 filed Critical 深圳曼顿科技有限公司
Publication of WO2022126821A1 publication Critical patent/WO2022126821A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/08Terminals; Connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H73/00Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism
    • H01H73/02Details
    • H01H73/04Contacts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/52Cooling of switch parts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/08Terminals; Connections
    • H01H2071/088Terminals for switching devices which make the devices interchangeable, e.g. with fuses

Definitions

  • the present application relates to the technical field of electrical appliances, and in particular, to a circuit breaker.
  • a circuit breaker refers to a switching device that can close, carry and break current under normal circuit conditions and can close, carry and break current under abnormal circuit conditions within a specified time.
  • Circuit breakers are divided into high-voltage circuit breakers and low-voltage circuit breakers according to their scope of use. The high and low voltage boundaries are relatively vague. Generally, those above 3kV are called high-voltage electrical appliances.
  • the circuit breaker can be used to distribute electric energy, start the asynchronous motor infrequently, and affect the power supply line. It can automatically cut off the circuit when serious overload or short circuit and undervoltage faults occur. Its function is equivalent to the combination of fuse switch and overheating relay, etc., and it is generally not required after breaking the fault current. Change parts.
  • the existing circuit breakers are developing towards multi-functionality and miniaturization. Due to the compact layout of the circuit breaker, there is a problem of poor heat dissipation. Poor heat dissipation will cause the circuit breaker to increase in temperature during operation and be easily damaged. and safety incidents.
  • the main purpose of the present application is to provide a circuit breaker, which aims to improve the heat dissipation performance of the circuit breaker, thereby improving the reliability of the circuit breaker.
  • the present application proposes a circuit breaker, the circuit breaker includes a casing, a first terminal, a second terminal, a switch assembly and a time-delay release mechanism arranged in the casing, the first connection
  • the terminal, the switch assembly and the second terminal are electrically connected in sequence to form a main circuit
  • the switch assembly is used to control the power on/off of the main circuit
  • the switch assembly includes a moving contact and a static contact, the moving A wiring part is protruded on the contact;
  • the wiring part is electrically connected with the delay release mechanism through a first wire;
  • the wiring part is also electrically connected with the second terminal through a second wire, so
  • the static contact is electrically connected to the first terminal.
  • the movable contact is arranged opposite to the stationary contact, the movable contact is movably switchable in the opening position and the closing position and is arranged in the housing, and the movable contact faces the One side of the static contact is provided with a first contact portion, and the static contact is provided with a second contact portion at a position corresponding to the first contact portion.
  • the first contact portion is set.
  • a contact portion is in surface contact with the second contact portion.
  • a side of the movable contact facing the stationary contact is provided with a bump
  • the first contact portion is arranged on the bump
  • the movable contact corresponds to the bump of the bump.
  • An accommodating groove is provided at the position, and the protruding block is fixedly installed in the accommodating groove.
  • the bump is fixed in the accommodating groove by welding, the bump and the movable contact are welded to form a solder filling layer, and the movable contact faces the side of the bump or A groove is provided on the side of the bump facing the movable contact, and the groove is used for accommodating the solder filling layer.
  • a plurality of protrusions are provided on the side of the bump facing the movable contact, and the plurality of protrusions are arranged at intervals along the length direction of the bump, adjacent to the bumps. The grooves are formed therebetween.
  • the time-delay release mechanism includes a first metal piece and a second metal piece, the wiring part is connected to the first metal piece through the first wire, and one end of the second metal piece is connected to the first metal piece. The first metal piece is connected, and the other end of the second metal piece is connected with the second terminal.
  • the second metal member includes a plurality of metal plates connected in sequence, and the plurality of metal plates are arranged in a zigzag manner.
  • the bump is made of silver alloy material; and/or the thickness of the bump is greater than the thickness of the movable contact.
  • the housing is further provided with heat dissipation holes.
  • the circuit breaker further includes an instantaneous trip mechanism and an arc extinguishing mechanism, one end of the instantaneous trip mechanism is electrically connected to the first terminal, and the other end of the instantaneous trip mechanism is electrically connected to the first terminal.
  • the static contact is electrically connected, one end of the arc extinguishing mechanism is electrically connected to the static contact, and the other end of the arc extinguishing mechanism is electrically connected to the time delay tripping mechanism.
  • the switch assembly is used to control the power on/off of the main circuit.
  • the switch assembly includes a moving contact and a static contact. The moving contact is protruded with a wiring part, and the wiring part is electrically connected to the delay release mechanism through the first wire.
  • the wiring part is also electrically connected to the second terminal through the second wire
  • the static contact is electrically connected to the first terminal
  • the raised wiring part increases the volume of the moving contact, making the heat dissipation of the moving contact The area is increased, so that the heat dissipation of the moving contact is fast; at the same time, both the first wire and the second wire are connected to the wiring part on the moving contact.
  • the first wire is The contact area with the moving contact is increased with the second lead, so that the contact resistance between the first lead, the second lead and the moving contact is small, the temperature rise of the circuit breaker during operation is low, and the use of the circuit breaker Safer and more reliable. It can be seen that the circuit breaker of the present application can improve the heat dissipation performance of the circuit breaker, thereby improving the reliability of the circuit breaker.
  • FIG. 1 is a schematic structural diagram of an embodiment of the circuit breaker of the present application
  • Fig. 2 is the partial structure schematic diagram in Fig. 1;
  • Fig. 3 is the partial structure schematic diagram in Fig. 2;
  • Fig. 4 is the enlarged view of A place in Fig. 3;
  • FIG. 5 is a schematic structural diagram of the structure in FIG. 3 from another perspective
  • FIG. 6 is an enlarged view of B in FIG. 5 .
  • the present application provides a circuit breaker.
  • the circuit breaker 10 includes a casing 100 and a first terminal 200 , a second terminal 300 , and a switch assembly 400 disposed in the casing 100 and the delay release mechanism 500, the first terminal 200, the switch assembly 400 and the second terminal 300 are electrically connected in sequence to form the main circuit, the switch assembly 400 is used to control the power on/off of the main circuit; the switch assembly 400 includes a moving The contact 410 and the static contact 430, the movable contact 410 is protruded with a wiring part 411; The terminal 300 is electrically connected, and the static contact 430 is electrically connected to the first terminal 200 .
  • the first terminal 200 can be used as the input terminal of the circuit breaker 10, and can also be used as the output terminal of the circuit breaker 10.
  • the first terminal 200 is used as the input terminal of the circuit breaker 10 as an example for description and introduction.
  • the second terminal 300 is used as an output terminal, and the switch assembly 400 is arranged between the input terminal and the output terminal.
  • the first terminal 200, the switch assembly 400 and the second terminal 300 are electrically connected in sequence to form a main circuit.
  • the switch assembly 400 has an open state and a closed state, and the switch assembly 400 is controlled by switching between the open state and the closed state. Power on/off of the main circuit.
  • the switch assembly 400 includes a moving contact 410 and a static contact 430 .
  • the moving contact 410 When the switch assembly 400 is in a closed state, the moving contact 410 is in contact with the static contact 430 , and the current connected to the first terminal 200 passes through the static contact of the switch assembly 400 .
  • the head 430 and the moving contact 410 are outputted to the second terminal 300; when the switch assembly 400 is in the open state, the moving contact 410 is separated from the static contact 430, thereby making the first terminal 200 and the second terminal 300 disconnected open.
  • the time-delay trip mechanism 500 is used to provide overcurrent protection for the circuit breaker 10 , and the time-delay trip mechanism 500 will be described in detail later.
  • the connecting portion 411 may be protruded toward the first terminal 200 or may be protruded toward the second terminal 300 , and the direction of the protruding is not limited herein.
  • the protruding wiring portion 411 is used to connect with the wires.
  • the first wire and the second wire can be arranged on the same side of the wiring portion 411 or on opposite sides of the wiring portion 411.
  • the wiring portion 411 can be provided with wiring slots. Or binding posts to facilitate the connection and fixation of wires.
  • There are various ways of connecting and fixing the first wire and the second wire such as but not limited to: the first wire and the second wire can be fixed on the wiring part 411 by welding, or can be locked and fixed on the wiring part 411 by a bolt structure superior.
  • the protruding wiring portion 411 increases the volume of the movable contact 410, and both the first wire and the second wire are connected to the wiring portion 411, which increases the contact area between the three. In this way, the contact resistance between the three is small, the heat generated by the circuit breaker 10 during operation is small, the temperature rise is low, and the use of the circuit breaker 10 is safe and reliable.
  • the terminals 300 are electrically connected in sequence to form a main circuit.
  • the switch assembly 400 is used to control the power on/off of the main circuit.
  • the switch assembly 400 includes a movable contact 410 and a static contact 430.
  • the movable contact 410 is protruded with a wiring portion 411.
  • the wiring portion 411 is electrically connected to the time-delay trip mechanism 500 through a first wire, the wiring portion 411 is also electrically connected to the second terminal 300 through a second wire, and the static contact 430 is electrically connected to the first terminal 200.
  • the protruding wiring portion 411 increases the volume of the movable contact 410, so that the heat dissipation area of the movable contact 410 increases, so that the heat dissipation of the movable contact 410 is fast;
  • the wiring part 411 on the head 410 is connected.
  • the first wire and the second wire increase the contact area with the movable contact 410, so that the first wire, the second wire
  • the contact resistance between the conductive connection and the movable contact 410 is small, the temperature rise of the circuit breaker 10 during operation is low, and the use of the circuit breaker 10 is safer and more reliable. It can be seen that the circuit breaker 10 of the present application can improve the heat dissipation performance of the circuit breaker 10 , thereby improving the reliability of the circuit breaker 10 .
  • the movable contact 410 and the stationary contact 430 are disposed opposite to each other, and the movable contact 410 is movably arranged in the housing 100 in the opening position and the closing position.
  • the side of the head 410 facing the stationary contact 430 is provided with a first contact portion 421, and the stationary contact 430 is provided with a second contact portion 431 at a position corresponding to the first contact portion 421.
  • the first contact portion 431 is provided.
  • the first contact portion 421 abuts and is in surface contact with the second contact portion 431 .
  • the switch assembly is rotated to drive the movable contact 410 to switch between the opening position and the closing position.
  • the first contact portion 421 of the movable contact 410 has a first contact surface
  • the second contact of the stationary contact 430 The portion 431 has a second contact surface, the first contact surface and the second contact surface may both be plane, or one may be a plane, the other may be a curved surface, or an arc surface, which is not limited herein.
  • the surface contact between the movable contact 410 and the static contact 430 makes the contact area large and the contact resistance small, so that the temperature rise of the circuit breaker 10 is low during operation. , the heat dissipation is fast, the circuit breaker 10 is safe and reliable in use, and the reliability of the circuit breaker 10 is improved.
  • the side of the movable contact 410 facing the stationary contact 430 is provided with a bump 420
  • the first contact portion 421 is arranged on the bump 420
  • the position of the movable contact 410 corresponding to the bump 420 is provided with an accommodating groove
  • the convex The block 420 is fixedly installed in the accommodating groove. It can be understood that the first contact portion 421 is provided on the bump 420, and the bump 420 is used for abutting with the second contact portion 431 of the static contact 430.
  • the provision of the bump 420 increases the volume of the movable contact 410.
  • the bump 420 is fixed in the accommodating groove by welding, or fixed in the accommodating groove by screw connection, or fixed in the accommodating groove by snap connection. slot. Fixing the bump 420 in the accommodating groove can ensure the stability of the contact between the movable contact 410 and the stationary contact 430 , thereby improving the reliability of the circuit breaker 10 .
  • the bumps 420 are made of silver alloy material.
  • the movable contact 410 and the static contact 430 can be made of conductive materials. In this embodiment, copper materials are used, and the bumps 420 are made of silver alloy materials.
  • the silver alloy materials have low resistivity, good electrical conductivity, and low cost. In this way, the electrical conductivity of the movable contact 410 can be improved and the heat generated when the movable contact 410 is in contact with the static contact 430 can be reduced.
  • the thickness of the bump 420 is greater than that of the movable contact 410 .
  • This arrangement increases the volume of the movable contact 410 , so that the contact area between the movable contact 410 and the stationary contact 430 is larger, the contact resistance between the two is small, and the heat dissipation area is large, thereby improving the heat dissipation performance of the circuit breaker 10 .
  • the bump 420 is fixed in the accommodating groove by welding, the bump 420 and the movable contact 410 are welded to form a solder fill layer, and the movable contact 410 faces the bump 420 .
  • One side or the side of the bump 420 facing the movable contact 410 is provided with a groove, and the groove is used for accommodating the filling solder layer. It can be understood that when the bump 420 is arranged in the accommodating groove of the movable contact 410, there is a gap between the two, and the bump 420 and the movable contact 410 are connected and fixed by welding, so that the connection between the two is more firm.
  • the side of the moving contact 410 facing the bump 420 or the side of the bump 420 facing the moving contact 410 is provided with a groove, and the filling solder layer formed by welding fills the groove, so that the bump 420 and the moving contact 410 There is no gap between the two, and the connection between the two is tighter.
  • the filler solder layer is provided between the bump 420 and the movable contact 410.
  • the contact area between the bump 420 and the movable contact 410 is large, the contact resistance of the two is small, the heat generation is small, the temperature rise of the movable contact 410 during the operation of the circuit breaker 10 is low, and the use of the circuit breaker 10 Safer and more reliable.
  • the side of the bump 420 facing the movable contact 410 is provided with a plurality of protrusions 422 , the plurality of protrusions 422 are arranged at intervals along the length direction of the bump 420 , and the recesses are formed between adjacent protrusions 422 . groove. It can be understood that the bump 420 and the movable contact 410 are both made of conductive materials.
  • the bump 420 Compared with the part processing in the accommodating groove of the movable contact 410 and the part processing on the bump 420, the bump 420 The volume is smaller, which is more convenient for processing, and the grooves formed by the adjacent protrusions 422 make the processing process of the parts of the protrusions 420 simpler, thereby improving the manufacturability of the circuit breaker 10 .
  • the housing 100 is also provided with heat dissipation holes.
  • the heat generated by the circuit breaker 10 during operation can be discharged from the heat dissipation holes on the casing 100 to improve the heat dissipation effect of the circuit breaker 10 and avoid damage and safety caused by the high temperature inside the casing 100 of the circuit breaker 10 Accident conditions occur, which in turn improves the reliability of the circuit breaker 10 .
  • the time-delay release mechanism 500 includes a first metal member 510 and a second metal member 520 , the wiring portion 411 is connected to the first metal member 510 through a first wire, and the second metal member 510 One end of the metal piece 520 is connected to the first metal piece 510 , and the other end of the second metal piece 520 is connected to the second terminal 300 .
  • the time-delay trip mechanism 500 is used to provide overcurrent protection for the circuit breaker 10.
  • Two ends of the second metal piece 520 can be respectively connected to the first metal piece 510 and the second terminal 300 by welding.
  • the metal part 510 is arranged in a sheet shape, and will be bent and deformed due to heat generation under the action of the current.
  • the first metal part 510 is connected to the wiring part 411 of the movable contact 410 of the switch assembly 400 through the first wire.
  • the switch assembly 400 includes the driving part 440 , the driving member 440 drives the switch assembly 400 to close and open through the pull rod 441 .
  • the switch assembly 400 When the circuit breaker 10 is working normally, the switch assembly 400 is in the closing position, and the current output by the switch assembly 400 is transmitted to the second terminal 300 through the first metal piece 510 and the second metal piece 520 of the time-delay release mechanism 500 .
  • the first metal piece 510 When the current passing through the first metal piece 510 exceeds the preset value, the first metal piece 510 will be bent and deformed due to heat, and the pull rod 441 with the driving piece 440 will move, so that the switch assembly 400 is in the opening position, thereby realizing the circuit breaker 10 of overcurrent protection.
  • the second metal piece 520 plays a conductive role.
  • the second metal piece 520 increases the heat dissipation area of the time-delay trip mechanism 500.
  • the current can be dissipated through the first metal part 510 and the second metal part 520 , the heat dissipation area is large, and the heat dissipation of the delay trip mechanism 500 is fast, thereby improving the heat dissipation performance of the circuit breaker.
  • the second metal member 520 includes a plurality of metal plates connected in sequence, and the plurality of metal plates are arranged in a zigzag manner. It can be understood that the multiple metal plates increase the volume of the second metal piece 520 , so that the heat dissipation area of the second metal piece 520 is large, and the heat dissipates quickly when the current passes through the second metal piece 520 , thereby improving the delay release mechanism 500 . heat dissipation performance.
  • the circuit breaker 10 further includes an instantaneous trip mechanism 600 and an arc extinguishing mechanism 700 .
  • One end of the instantaneous trip mechanism 600 is electrically connected to the first terminal 200 .
  • the other end is electrically connected to the static contact 430
  • one end of the arc extinguishing mechanism 700 is electrically connected to the static contact 430
  • the other end of the arc extinguishing mechanism 700 is electrically connected to the time delay tripping mechanism 500 .
  • the first terminal 200 is used to connect with an external wire, and the current output by the external wire is output to the instantaneous trip mechanism 600 through the first terminal 200.
  • the instantaneous trip mechanism 600 includes a short-circuit coil and a drive assembly. When the current output to the short-circuit coil is greater than the threshold value of the protection current, the short-circuit coil will generate enough electromagnetic force to drive the driving assembly to control the switch assembly 400 to open, thereby realizing the short-circuit protection function of the circuit breaker 10 .
  • the arc-extinguishing mechanism 700 includes a plurality of metal arc-extinguishing grids arranged in parallel at intervals and two insulating plates arranged in parallel and at intervals, and the plurality of metal arc-extinguishing grids are arranged between the two insulating plates.

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Abstract

A circuit breaker (10). The circuit breaker (10) comprises a housing (100) and a first wiring terminal (200), a second wiring terminal (300), a switch assembly (400), and a delay tripping mechanism (500) which are provided in the housing (100). The first wiring terminal (200), the switch assembly (400), and the second wiring terminal (300) are electrically connected in sequence to form a main circuit, and the switch assembly (400) is used for controlling the power on/off of the main circuit. The switch assembly (400) comprises a moving contact (410) and a static contact (430), and a wiring portion (411) is provided on the moving contact (410) in a protruding manner. The wiring portion (411) is electrically connected to the delay tripping mechanism (500) by means of a first wire; the wiring portion (411) is further electrically connected to the second wiring terminal (300) by means of a second wire, and the static contact (430) is electrically connected to the first wiring terminal (200). The circuit breaker (10) can improve the heat dissipation performance of the circuit breaker (10), thereby improving the reliability of the circuit breaker (10).

Description

断路器breaker
本申请要求于2020年12月14日提交中国专利局、申请号为202011471564.5、发明名称为“断路器”的中国专利申请的优先权,其全部内容通过引用结合在申请中。This application claims the priority of the Chinese patent application with the application number 202011471564.5 and the invention name "circuit breaker" filed with the China Patent Office on December 14, 2020, the entire contents of which are incorporated into the application by reference.
技术领域technical field
本申请涉及电器技术领域,特别涉及一种断路器。The present application relates to the technical field of electrical appliances, and in particular, to a circuit breaker.
背景技术Background technique
断路器是指能够关合、承载和开断正常回路条件下的电流并能在规定的时间内关合、承载和开断异常回路条件下的电流的开关装置。断路器按其使用范围分为高压断路器与低压断路器,高低压界线划分比较模糊,一般将3kV以上的称为高压电器,断路器可用来分配电能,不频繁地启动异步电动机,对电源线路及电动机等实行保护,当它们发生严重的过载或者短路及欠压等故障时能自动切断电路,其功能相当于熔断式开关与过欠热继电器等的组合,而且在分断故障电流后一般不需要变更零部件。现有断路器正朝着多功能化、小型化发展,由于断路器内的布局较为紧凑,进而存在散热性较差的问题,散热性差会导致断路器在运行过程中温升高,极易损坏和发生安全事故。A circuit breaker refers to a switching device that can close, carry and break current under normal circuit conditions and can close, carry and break current under abnormal circuit conditions within a specified time. Circuit breakers are divided into high-voltage circuit breakers and low-voltage circuit breakers according to their scope of use. The high and low voltage boundaries are relatively vague. Generally, those above 3kV are called high-voltage electrical appliances. The circuit breaker can be used to distribute electric energy, start the asynchronous motor infrequently, and affect the power supply line. It can automatically cut off the circuit when serious overload or short circuit and undervoltage faults occur. Its function is equivalent to the combination of fuse switch and overheating relay, etc., and it is generally not required after breaking the fault current. Change parts. The existing circuit breakers are developing towards multi-functionality and miniaturization. Due to the compact layout of the circuit breaker, there is a problem of poor heat dissipation. Poor heat dissipation will cause the circuit breaker to increase in temperature during operation and be easily damaged. and safety incidents.
技术问题technical problem
本申请的主要目的在于提供一种断路器,旨在提高断路器的散热性能,进而提高断路器的可靠性。The main purpose of the present application is to provide a circuit breaker, which aims to improve the heat dissipation performance of the circuit breaker, thereby improving the reliability of the circuit breaker.
技术解决方案technical solutions
为实现上述目的,本申请提出一种断路器,所述断路器包括壳体以及设于壳体内的第一接线端、第二接线端、开关组件和延时脱扣机构,所述第一接线端、所述开关组件和第二接线端依次电性连接构成主回路,所述开关组件用于控制主回路的电源通/断;所述开关组件包括动触头和静触头,所述动触头上凸设有接线部;所述接线部通过第一导线与所述延时脱扣机构电性连接;所述接线部还通过第二导线与所述第二接线端电性连接,所述静触头与所述第一接线端电性连接。In order to achieve the above purpose, the present application proposes a circuit breaker, the circuit breaker includes a casing, a first terminal, a second terminal, a switch assembly and a time-delay release mechanism arranged in the casing, the first connection The terminal, the switch assembly and the second terminal are electrically connected in sequence to form a main circuit, the switch assembly is used to control the power on/off of the main circuit; the switch assembly includes a moving contact and a static contact, the moving A wiring part is protruded on the contact; the wiring part is electrically connected with the delay release mechanism through a first wire; the wiring part is also electrically connected with the second terminal through a second wire, so The static contact is electrically connected to the first terminal.
在一实施例中,所述动触头与所述静触头相对设置,所述动触头在分闸位置和合闸位置可活动切换的设于所述壳体内,所述动触头朝向所述静触头的一侧设有第一接触部,所述静触头对应所述第一接触部的位置设置有第二接触部,当所述动触头在合闸位置时,所述第一接触部与所述第二接触部抵接且面接触。In an embodiment, the movable contact is arranged opposite to the stationary contact, the movable contact is movably switchable in the opening position and the closing position and is arranged in the housing, and the movable contact faces the One side of the static contact is provided with a first contact portion, and the static contact is provided with a second contact portion at a position corresponding to the first contact portion. When the movable contact is in the closing position, the first contact portion is set. A contact portion is in surface contact with the second contact portion.
在一实施例中,所述动触头朝向所述静触头的一侧设有凸块,所述第一接触部设于所述凸块上,所述动触头对应所述凸块的位置设有容置槽,所述凸块固定安装于所述容置槽内。In one embodiment, a side of the movable contact facing the stationary contact is provided with a bump, the first contact portion is arranged on the bump, and the movable contact corresponds to the bump of the bump. An accommodating groove is provided at the position, and the protruding block is fixedly installed in the accommodating groove.
可选地,所述凸块通过焊接固定于所述容置槽内,所述凸块与所述动触头焊接形成有填充焊层,所述动触头朝向所述凸块的一侧或者所述凸块朝向所述动触头的一侧设有凹槽,所述凹槽用于供所述填充焊层容置。Optionally, the bump is fixed in the accommodating groove by welding, the bump and the movable contact are welded to form a solder filling layer, and the movable contact faces the side of the bump or A groove is provided on the side of the bump facing the movable contact, and the groove is used for accommodating the solder filling layer.
在一实施例中,所述凸块朝向所述动触头的一侧设有多个凸起,多个所述凸起沿所述凸块的长度方向依次间隔排布,相邻所述凸起之间形成所述凹槽。In one embodiment, a plurality of protrusions are provided on the side of the bump facing the movable contact, and the plurality of protrusions are arranged at intervals along the length direction of the bump, adjacent to the bumps. The grooves are formed therebetween.
可选地,所述延时脱扣机构包括第一金属件和第二金属件,所述接线部通过所述第一导线与所述第一金属件连接,所述第二金属件的一端与所述第一金属件连接,所述第二金属件的另一端与所述第二接线端连接。Optionally, the time-delay release mechanism includes a first metal piece and a second metal piece, the wiring part is connected to the first metal piece through the first wire, and one end of the second metal piece is connected to the first metal piece. The first metal piece is connected, and the other end of the second metal piece is connected with the second terminal.
在一实施例中,所述第二金属件包括多块依次相连的金属板,多块所述金属板呈弯折迂回排布。In one embodiment, the second metal member includes a plurality of metal plates connected in sequence, and the plurality of metal plates are arranged in a zigzag manner.
在一实施例中,所述凸块由银合金材料制成;和/或,所述凸块的厚度大于所述动触头的厚度。In one embodiment, the bump is made of silver alloy material; and/or the thickness of the bump is greater than the thickness of the movable contact.
在一实施例中,所述壳体上还设有散热孔。In one embodiment, the housing is further provided with heat dissipation holes.
在一实施例中,所述断路器还包括瞬时脱扣机构和灭弧机构,所述瞬时脱扣机构的一端与所述第一接线端电性连接,所述瞬时脱扣机构的另一端与所述静触头电性连接,所述灭弧机构的一端与所述静触头电性连接,所述灭弧机构的另一端与所述延时脱扣机构电性连接。In one embodiment, the circuit breaker further includes an instantaneous trip mechanism and an arc extinguishing mechanism, one end of the instantaneous trip mechanism is electrically connected to the first terminal, and the other end of the instantaneous trip mechanism is electrically connected to the first terminal. The static contact is electrically connected, one end of the arc extinguishing mechanism is electrically connected to the static contact, and the other end of the arc extinguishing mechanism is electrically connected to the time delay tripping mechanism.
有益效果beneficial effect
在本申请的技术方案中,通过在壳体内设置第一接线端、第二接线端、开关组件以及延时脱扣机构,第一接线端、开关组件和第二接线端依次电性连接构成主回路,开关组件用于控制主回路的电源通/断,开关组件包括动触头和静触头,动触头上凸设有接线部,接线部通过第一导线与延时脱扣机构电性连接,接线部还通过第二导线与第二接线端电性连接,静触头与第一接线端电性连接,凸设的接线部增大了动触头的体积,使得动触头的散热面积增大,从而使得动触头的散热快;同时,第一导线和第二导线均与动触头上的接线部连接,相对于只有一根导线与动触头连接而言,第一导线和第二导线增大了与动触头的接触面积,使得第一导线、第二导接和动触头之间的接触电阻小,断路器在运行的过程中温升低,断路器的使用更加安全可靠。由此可见,本申请的断路器,能够提高断路器的散热性能,进而提高断路器的可靠性。In the technical solution of the present application, by arranging the first terminal, the second terminal, the switch assembly and the time-delay release mechanism in the casing, the first terminal, the switch assembly and the second terminal are electrically connected in sequence to form the main The circuit, the switch assembly is used to control the power on/off of the main circuit. The switch assembly includes a moving contact and a static contact. The moving contact is protruded with a wiring part, and the wiring part is electrically connected to the delay release mechanism through the first wire. connection, the wiring part is also electrically connected to the second terminal through the second wire, the static contact is electrically connected to the first terminal, and the raised wiring part increases the volume of the moving contact, making the heat dissipation of the moving contact The area is increased, so that the heat dissipation of the moving contact is fast; at the same time, both the first wire and the second wire are connected to the wiring part on the moving contact. Compared with only one wire connected to the moving contact, the first wire is The contact area with the moving contact is increased with the second lead, so that the contact resistance between the first lead, the second lead and the moving contact is small, the temperature rise of the circuit breaker during operation is low, and the use of the circuit breaker Safer and more reliable. It can be seen that the circuit breaker of the present application can improve the heat dissipation performance of the circuit breaker, thereby improving the reliability of the circuit breaker.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained according to the structures shown in these drawings without any creative effort.
图1为本申请的断路器的一实施例的结构示意图;FIG. 1 is a schematic structural diagram of an embodiment of the circuit breaker of the present application;
图2为图1中的部分结构示意图;Fig. 2 is the partial structure schematic diagram in Fig. 1;
图3为图2中的部分结构示意图;Fig. 3 is the partial structure schematic diagram in Fig. 2;
图4为图3中A处的放大图;Fig. 4 is the enlarged view of A place in Fig. 3;
图5为图3中的结构另一视角的结构示意图;5 is a schematic structural diagram of the structure in FIG. 3 from another perspective;
图6为图5中B处的放大图。FIG. 6 is an enlarged view of B in FIG. 5 .
附图标号说明:Description of reference numbers:
标号 label 名称 name 标号 label 名称 name
10 10 断路器 breaker 430 430 静触头 static contact
100 100 壳体 case 431 431 第二接触部 second contact
200 200 第一接线端 first terminal 440 440 驱动件 driver
300 300 第二接线端 second terminal 441 441 拉杆 tie rod
400 400 开关组件 switch assembly 500 500 延时脱扣机构 Delay release mechanism
410 410 动触头 moving contact 510 510 第一金属件 first metal piece
411 411 接线部 Wiring Department 520 520 第二金属件 second metal piece
420 420 凸块 bump 600 600 瞬时脱扣机构 Instantaneous release mechanism
421 421 第一接触部 first contact 700 700 灭弧机构 Arc extinguishing mechanism
422 422 凸起 bulge        
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization, functional characteristics and advantages of the purpose of the present application will be further described with reference to the accompanying drawings in conjunction with the embodiments.
本发明的实施方式Embodiments of the present invention
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present application.
需要说明,本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relationship between various components under a certain posture (as shown in the accompanying drawings). The relative positional relationship, the movement situation, etc., if the specific posture changes, the directional indication also changes accordingly.
另外,在本申请中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,全文中出现的“和/或”的含义为,包括三个并列的方案,以“A和/或B”为例,包括A方案,或B方案,或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。In addition, descriptions involving "first", "second", etc. in this application are only for descriptive purposes, and should not be construed as indicating or implying their relative importance or implicitly indicating the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the meaning of "and/or" in the whole text is to include three parallel schemes. Taking "A and/or B" as an example, it includes scheme A, scheme B, or scheme that A and B satisfy at the same time. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection claimed in this application.
本申请提供一种断路器。The present application provides a circuit breaker.
请参阅图1至图4,本申请的断路器10的一实施例中,断路器10包括壳体100以及设于壳体100内的第一接线端200、第二接线端300、开关组件400和延时脱扣机构500,第一接线端200、开关组件400和第二接线端300依次电性连接构成主回路,开关组件400用于控制主回路的电源通/断;开关组件400包括动触头410和静触头430,动触头410上凸设有接线部411;接线部411通过第一导线与延时脱扣机构500电性连接;接线部411还通过第二导线与第二接线端300电性连接,静触头430与所述第一接线端200电性连接。Referring to FIGS. 1 to 4 , in an embodiment of the circuit breaker 10 of the present application, the circuit breaker 10 includes a casing 100 and a first terminal 200 , a second terminal 300 , and a switch assembly 400 disposed in the casing 100 and the delay release mechanism 500, the first terminal 200, the switch assembly 400 and the second terminal 300 are electrically connected in sequence to form the main circuit, the switch assembly 400 is used to control the power on/off of the main circuit; the switch assembly 400 includes a moving The contact 410 and the static contact 430, the movable contact 410 is protruded with a wiring part 411; The terminal 300 is electrically connected, and the static contact 430 is electrically connected to the first terminal 200 .
具体说来,第一接线端200可以作为断路器10的输入端,也可以作为断路器10的输出端,本实施例以第一接线端200为断路器10的输入端为例进行说明介绍,则第二接线端300作为输出端,开关组件400设于输入端和输出端之间。第一接线端200、开关组件400和第二接线端300依次电性连接构成主回路,开关组件400具有分闸状态和合闸状态,开关组件400通过在分闸状态和合闸状态之间切换而控制主回路的电源通/断。开关组件400包括动触头410和静触头430,开关组件400在合闸状态时,动触头410与静触头430接触,第一接线端200接入的电流经过开关组件400的静触头430和动触头410后向第二接线端300输出;开关组件400在分闸状态时,动触头410与静触头430分开,进而使得第一接线端200和第二接线端300断开。延时脱扣机构500用于为断路器10提供过流保护,延时脱扣机构500在后文还有详细介绍。Specifically, the first terminal 200 can be used as the input terminal of the circuit breaker 10, and can also be used as the output terminal of the circuit breaker 10. In this embodiment, the first terminal 200 is used as the input terminal of the circuit breaker 10 as an example for description and introduction. Then the second terminal 300 is used as an output terminal, and the switch assembly 400 is arranged between the input terminal and the output terminal. The first terminal 200, the switch assembly 400 and the second terminal 300 are electrically connected in sequence to form a main circuit. The switch assembly 400 has an open state and a closed state, and the switch assembly 400 is controlled by switching between the open state and the closed state. Power on/off of the main circuit. The switch assembly 400 includes a moving contact 410 and a static contact 430 . When the switch assembly 400 is in a closed state, the moving contact 410 is in contact with the static contact 430 , and the current connected to the first terminal 200 passes through the static contact of the switch assembly 400 . The head 430 and the moving contact 410 are outputted to the second terminal 300; when the switch assembly 400 is in the open state, the moving contact 410 is separated from the static contact 430, thereby making the first terminal 200 and the second terminal 300 disconnected open. The time-delay trip mechanism 500 is used to provide overcurrent protection for the circuit breaker 10 , and the time-delay trip mechanism 500 will be described in detail later.
进一步地,接线部411可以朝向第一接线端200凸设,也可以朝向第二接线端300凸设,凸设的方向在此不作限定。凸设的接线部411用于与导线连接,第一导线和第二导线可以设于接线部411的同一侧,也可以设于接线部411的相对两侧,接线部411上可以设有接线槽或者接线柱,以方便导线的连接固定。第一导线和第二导线的连接固定方式有多种,例如但不局限于:第一导线和第二导线可以通过焊接固定在接线部411上,也可以通过螺栓结构锁紧固定在接线部411上。凸设的接线部411相对于动触头410而言增大了动触头410的体积,而且第一导线和第二导线均与接线部411连接,增大了三者之间的接触面积,这样使得三者之间的接触电阻小,断路器10工作时产生的热量少,温升低,断路器10的使用安全可靠。Further, the connecting portion 411 may be protruded toward the first terminal 200 or may be protruded toward the second terminal 300 , and the direction of the protruding is not limited herein. The protruding wiring portion 411 is used to connect with the wires. The first wire and the second wire can be arranged on the same side of the wiring portion 411 or on opposite sides of the wiring portion 411. The wiring portion 411 can be provided with wiring slots. Or binding posts to facilitate the connection and fixation of wires. There are various ways of connecting and fixing the first wire and the second wire, such as but not limited to: the first wire and the second wire can be fixed on the wiring part 411 by welding, or can be locked and fixed on the wiring part 411 by a bolt structure superior. Compared with the movable contact 410, the protruding wiring portion 411 increases the volume of the movable contact 410, and both the first wire and the second wire are connected to the wiring portion 411, which increases the contact area between the three. In this way, the contact resistance between the three is small, the heat generated by the circuit breaker 10 during operation is small, the temperature rise is low, and the use of the circuit breaker 10 is safe and reliable.
本申请的技术方案中,通过在壳体100内设置第一接线端200、第二接线端300、开关组件400以及延时脱扣机构500,第一接线端200、开关组件400和第二接线端300依次电性连接构成主回路,开关组件400用于控制主回路的电源通/断,开关组件400包括动触头410和静触头430,动触头410上凸设有接线部411,接线部411通过第一导线与延时脱扣机构500电性连接,接线部411还通过第二导线与第二接线端300电性连接,静触头430与第一接线端200电性连接,凸设的接线部411增大了动触头410的体积,使得动触头410的散热面积增大,从而使得动触头410的散热快;同时,第一导线和第二导线均与动触头410上的接线部411连接,相对于只有一根导线与动触头410连接而言,第一导线和第二导线增大了与动触头410的接触面积,使得第一导线、第二导接和动触头410之间的接触电阻小,断路器10在运行的过程中温升低,断路器10的使用更加安全可靠。由此可见,本申请的断路器10,能够提高断路器10的散热性能,进而提高断路器10的可靠性。In the technical solution of the present application, by arranging the first terminal 200 , the second terminal 300 , the switch assembly 400 and the delay release mechanism 500 in the housing 100 , the first terminal 200 , the switch assembly 400 and the second connection The terminals 300 are electrically connected in sequence to form a main circuit. The switch assembly 400 is used to control the power on/off of the main circuit. The switch assembly 400 includes a movable contact 410 and a static contact 430. The movable contact 410 is protruded with a wiring portion 411. The wiring portion 411 is electrically connected to the time-delay trip mechanism 500 through a first wire, the wiring portion 411 is also electrically connected to the second terminal 300 through a second wire, and the static contact 430 is electrically connected to the first terminal 200. The protruding wiring portion 411 increases the volume of the movable contact 410, so that the heat dissipation area of the movable contact 410 increases, so that the heat dissipation of the movable contact 410 is fast; The wiring part 411 on the head 410 is connected. Compared with only one wire connected to the movable contact 410, the first wire and the second wire increase the contact area with the movable contact 410, so that the first wire, the second wire The contact resistance between the conductive connection and the movable contact 410 is small, the temperature rise of the circuit breaker 10 during operation is low, and the use of the circuit breaker 10 is safer and more reliable. It can be seen that the circuit breaker 10 of the present application can improve the heat dissipation performance of the circuit breaker 10 , thereby improving the reliability of the circuit breaker 10 .
请参阅图2至图4,在一实施例中,动触头410与静触头430相对设置,动触头410在分闸位置和合闸位置可活动切换的设于壳体100内,动触头410朝向静触头430的一侧设有第一接触部421,静触头430对应第一接触部421的位置设置有第二接触部431,当动触头410在合闸位置时,第一接触部421与第二接触部431抵接且面接触。Please refer to FIG. 2 to FIG. 4 , in one embodiment, the movable contact 410 and the stationary contact 430 are disposed opposite to each other, and the movable contact 410 is movably arranged in the housing 100 in the opening position and the closing position. The side of the head 410 facing the stationary contact 430 is provided with a first contact portion 421, and the stationary contact 430 is provided with a second contact portion 431 at a position corresponding to the first contact portion 421. When the movable contact 410 is in the closing position, the first contact portion 431 is provided. The first contact portion 421 abuts and is in surface contact with the second contact portion 431 .
具体说来,开光组件通过转动以驱动动触头410在分闸位置和合闸位置之间切换,动触头410的第一接触部421上具有第一接触面,静触头430的第二接触部431具有第二接触面,第一接触面和第二接触面可以均为平面,也可以为一个为平面,另外一个为曲面,还可以为弧面,具体在此不作限定。当动触头410在合闸位置时,第一接触面与第二接触面抵接,使得动触头410与静触头430之间的接触良好,相对于现有的动触头410与静触头430之间通过边与面的接触而言,动触头410与静触头430通过面接触使得二者的接触面积大,接触电阻小,使得断路器10在运行的过程中温升低,散热快,断路器10使用时安全可靠,提高了断路器10的可靠性。Specifically, the switch assembly is rotated to drive the movable contact 410 to switch between the opening position and the closing position. The first contact portion 421 of the movable contact 410 has a first contact surface, and the second contact of the stationary contact 430 The portion 431 has a second contact surface, the first contact surface and the second contact surface may both be plane, or one may be a plane, the other may be a curved surface, or an arc surface, which is not limited herein. When the movable contact 410 is in the closing position, the first contact surface abuts against the second contact surface, so that the contact between the movable contact 410 and the stationary contact 430 is good, which is compared with the existing movable contact 410 and the stationary contact 430. In terms of the edge-to-surface contact between the contacts 430, the surface contact between the movable contact 410 and the static contact 430 makes the contact area large and the contact resistance small, so that the temperature rise of the circuit breaker 10 is low during operation. , the heat dissipation is fast, the circuit breaker 10 is safe and reliable in use, and the reliability of the circuit breaker 10 is improved.
进一步地,动触头410朝向静触头430的一侧设有凸块420,第一接触部421设于凸块420上,动触头410对应凸块420的位置设有容置槽,凸块420固定安装于容置槽内。可以理解的是,第一接触部421设于凸块420上,凸块420用于与静触头430的第二接触部431抵接,设置凸块420增大了动触头410的体积,这样有利于动触头410的散热,并且通过将凸块420固定安装于容置槽内,这样方便对凸块420进行定位。凸块420固定安装的方式有多种,例如但不局限于:凸块420通过焊接固定在容置槽,或者通过螺纹连接的方式固定在容置槽,或者通过卡合连接的方式固定在容置槽。将凸块420固定安装在容置槽内能确保动触头410与静触头430接触的稳定性,进而提高了断路器10的可靠性。Further, the side of the movable contact 410 facing the stationary contact 430 is provided with a bump 420 , the first contact portion 421 is arranged on the bump 420 , and the position of the movable contact 410 corresponding to the bump 420 is provided with an accommodating groove, the convex The block 420 is fixedly installed in the accommodating groove. It can be understood that the first contact portion 421 is provided on the bump 420, and the bump 420 is used for abutting with the second contact portion 431 of the static contact 430. The provision of the bump 420 increases the volume of the movable contact 410. This is beneficial to the heat dissipation of the movable contact 410 , and by fixing the bump 420 in the accommodating groove, it is convenient to position the bump 420 . There are many ways to fix the bump 420, for example but not limited to: the bump 420 is fixed in the accommodating groove by welding, or fixed in the accommodating groove by screw connection, or fixed in the accommodating groove by snap connection. slot. Fixing the bump 420 in the accommodating groove can ensure the stability of the contact between the movable contact 410 and the stationary contact 430 , thereby improving the reliability of the circuit breaker 10 .
进一步地,凸块420由银合金材料制成。动触头410与静触头430可以为导电材料制成,本实施例中采用铜材制成,凸块420采用银合金材质制成,银合金材料具有电阻率低、导电性能好和不起电弧的优点,这样能够提高动触头410的导电性以及降低动触头410与静触头430接触时产生的热量。此外,凸块420的厚度大于动触头410的厚度。如此设置,增大了动触头410的体积,使得动触头410与静触头430的接触面积更大,二者的接触电阻小,散热面积大,进而提高了断路器10的散热性能。Further, the bumps 420 are made of silver alloy material. The movable contact 410 and the static contact 430 can be made of conductive materials. In this embodiment, copper materials are used, and the bumps 420 are made of silver alloy materials. The silver alloy materials have low resistivity, good electrical conductivity, and low cost. In this way, the electrical conductivity of the movable contact 410 can be improved and the heat generated when the movable contact 410 is in contact with the static contact 430 can be reduced. In addition, the thickness of the bump 420 is greater than that of the movable contact 410 . This arrangement increases the volume of the movable contact 410 , so that the contact area between the movable contact 410 and the stationary contact 430 is larger, the contact resistance between the two is small, and the heat dissipation area is large, thereby improving the heat dissipation performance of the circuit breaker 10 .
请参阅图5和图6,在一实施例中,凸块420通过焊接固定于容置槽内,凸块420与动触头410焊接形成有填充焊层,动触头410朝向凸块420的一侧或者凸块420朝向动触头410的一侧设有凹槽,凹槽用于供填充焊层容置。可以理解的是,当凸块420设于动触头410的容置槽内时,二者之间具有间隙,通过焊接将凸块420与动触头410连接固定,使得二者的连接更加牢固,并且动触头410朝向凸块420的一侧或者凸块420朝向动触头410的一侧设有凹槽,焊接形成的填充焊层填充于凹槽,使得凸块420与动触头410之间没有间隙,二者的连接更加紧密,并且相对于填充焊层设于凸块420与动触头410的侧边而言,填充焊层设于凸块420与动触头410之间的相对面,使得凸块420与动触头410的接触面积大,二者的接触电阻小,发热量小,断路器10在运行的过程中动触头410的温升低,断路器10的使用更加安全可靠。Referring to FIGS. 5 and 6 , in one embodiment, the bump 420 is fixed in the accommodating groove by welding, the bump 420 and the movable contact 410 are welded to form a solder fill layer, and the movable contact 410 faces the bump 420 . One side or the side of the bump 420 facing the movable contact 410 is provided with a groove, and the groove is used for accommodating the filling solder layer. It can be understood that when the bump 420 is arranged in the accommodating groove of the movable contact 410, there is a gap between the two, and the bump 420 and the movable contact 410 are connected and fixed by welding, so that the connection between the two is more firm. , and the side of the moving contact 410 facing the bump 420 or the side of the bump 420 facing the moving contact 410 is provided with a groove, and the filling solder layer formed by welding fills the groove, so that the bump 420 and the moving contact 410 There is no gap between the two, and the connection between the two is tighter. Compared with the filler solder layer provided on the side of the bump 420 and the movable contact 410, the filler solder layer is provided between the bump 420 and the movable contact 410. On the opposite side, the contact area between the bump 420 and the movable contact 410 is large, the contact resistance of the two is small, the heat generation is small, the temperature rise of the movable contact 410 during the operation of the circuit breaker 10 is low, and the use of the circuit breaker 10 Safer and more reliable.
进一步地,凸块420朝向动触头410的一侧设有多个凸起422,多个凸起422沿凸块420的长度方向依次间隔排布,相邻凸起422之间形成所述凹槽。可以理解的是,凸块420和动触头410都为导电材料制成,相对于在动触头410的容置槽内进行零件加工和在凸块420上进行零件加工而言,凸块420的体积更小,更加有利于加工,且由相邻凸起422形成的凹槽使得凸块420的零件加工工艺更加简单,进而提高了断路器10的可制造性。Further, the side of the bump 420 facing the movable contact 410 is provided with a plurality of protrusions 422 , the plurality of protrusions 422 are arranged at intervals along the length direction of the bump 420 , and the recesses are formed between adjacent protrusions 422 . groove. It can be understood that the bump 420 and the movable contact 410 are both made of conductive materials. Compared with the part processing in the accommodating groove of the movable contact 410 and the part processing on the bump 420, the bump 420 The volume is smaller, which is more convenient for processing, and the grooves formed by the adjacent protrusions 422 make the processing process of the parts of the protrusions 420 simpler, thereby improving the manufacturability of the circuit breaker 10 .
进一步地,壳体100上还设有散热孔。断路器10在工作时产生的热量能够从壳体100上的散热孔向外排出,以提高断路器10的散热效果,避免了断路器10壳体100内部的温度过高而发生损坏和发生安全事故的情况发生,进而提高了断路器10的可靠性。Further, the housing 100 is also provided with heat dissipation holes. The heat generated by the circuit breaker 10 during operation can be discharged from the heat dissipation holes on the casing 100 to improve the heat dissipation effect of the circuit breaker 10 and avoid damage and safety caused by the high temperature inside the casing 100 of the circuit breaker 10 Accident conditions occur, which in turn improves the reliability of the circuit breaker 10 .
请参阅图3至图6,在一实施例中,延时脱扣机构500包括第一金属件510和第二金属件520,接线部411通过第一导线与第一金属件510连接,第二金属件520的一端与第一金属件510连接,第二金属件520的另一端与第二接线端300连接。Referring to FIGS. 3 to 6 , in one embodiment, the time-delay release mechanism 500 includes a first metal member 510 and a second metal member 520 , the wiring portion 411 is connected to the first metal member 510 through a first wire, and the second metal member 510 One end of the metal piece 520 is connected to the first metal piece 510 , and the other end of the second metal piece 520 is connected to the second terminal 300 .
具体说来,延时脱扣机构500用于为断路器10提供过流保护,第二金属件520的两端可以通过焊接分别与第一金属件510和第二接线端300连接,第一金属件510呈片状设置,在电流的作用下会因为发热而弯曲变形,第一金属件510通过第一导线与开关组件400的动触头410的接线部411连接,开关组件400包括驱动件440,驱动件440通过拉杆441驱动开关组件400合闸和分闸。在断路器10正常工作时,开关组件400处于合闸位置,开关组件400输出的电流经延时脱扣机构500的第一金属件510和第二金属件520向第二接线端300传输,当经过第一金属件510的电流超过预设值时,第一金属件510会因发热而弯曲变形而带驱动件440的拉杆441移动,而使得开关组件400处于分闸位置,从而实现断路器10的过流保护。在此过程中,第二金属件520起导电作用,相对于第一金属件510直接与第二接线端300连接而言,第二金属件520增大了延时脱扣机构500的散热面积,使得电流可通过第一金属件510和第二金属件520散热,散热面积大,延时脱扣机构500的散热快,进而提高了断流器的散热性能。Specifically, the time-delay trip mechanism 500 is used to provide overcurrent protection for the circuit breaker 10. Two ends of the second metal piece 520 can be respectively connected to the first metal piece 510 and the second terminal 300 by welding. The metal part 510 is arranged in a sheet shape, and will be bent and deformed due to heat generation under the action of the current. The first metal part 510 is connected to the wiring part 411 of the movable contact 410 of the switch assembly 400 through the first wire. The switch assembly 400 includes the driving part 440 , the driving member 440 drives the switch assembly 400 to close and open through the pull rod 441 . When the circuit breaker 10 is working normally, the switch assembly 400 is in the closing position, and the current output by the switch assembly 400 is transmitted to the second terminal 300 through the first metal piece 510 and the second metal piece 520 of the time-delay release mechanism 500 . When the current passing through the first metal piece 510 exceeds the preset value, the first metal piece 510 will be bent and deformed due to heat, and the pull rod 441 with the driving piece 440 will move, so that the switch assembly 400 is in the opening position, thereby realizing the circuit breaker 10 of overcurrent protection. During this process, the second metal piece 520 plays a conductive role. Compared with the first metal piece 510 being directly connected to the second terminal 300, the second metal piece 520 increases the heat dissipation area of the time-delay trip mechanism 500. The current can be dissipated through the first metal part 510 and the second metal part 520 , the heat dissipation area is large, and the heat dissipation of the delay trip mechanism 500 is fast, thereby improving the heat dissipation performance of the circuit breaker.
进一步地,第二金属件520包括多块依次相连的金属板,多块金属板呈弯折迂回排布。可以理解的是,多块金属板增加了第二金属件520的体积,使得第二金属件520的散热面积大,电流通过第二金属件520时散热快,进而提高了延时脱扣机构500的散热性能。Further, the second metal member 520 includes a plurality of metal plates connected in sequence, and the plurality of metal plates are arranged in a zigzag manner. It can be understood that the multiple metal plates increase the volume of the second metal piece 520 , so that the heat dissipation area of the second metal piece 520 is large, and the heat dissipates quickly when the current passes through the second metal piece 520 , thereby improving the delay release mechanism 500 . heat dissipation performance.
请参阅图2,在一实施例中,断路器10还包括瞬时脱扣机构600和灭弧机构700,瞬时脱扣机构600的一端与第一接线端200电性连接,瞬时脱扣机构600的另一端与静触头430电性连接,灭弧机构700的一端与静触头430电性连接,灭弧机构700的另一端与延时脱扣机构500电性连接。Referring to FIG. 2 , in one embodiment, the circuit breaker 10 further includes an instantaneous trip mechanism 600 and an arc extinguishing mechanism 700 . One end of the instantaneous trip mechanism 600 is electrically connected to the first terminal 200 . The other end is electrically connected to the static contact 430 , one end of the arc extinguishing mechanism 700 is electrically connected to the static contact 430 , and the other end of the arc extinguishing mechanism 700 is electrically connected to the time delay tripping mechanism 500 .
具体说来,第一接线端200用于与外部导线连接,外部导线输出的电流经过第一接线端200向瞬时脱扣机构600输出,瞬时脱扣机构600包括短路线圈和驱动组件,当外部导线输出给短路线圈的电流大于保护电流的阈值时,短路线圈就会产生足够的电磁力驱动驱动组件动作,以控制开关组件400分闸,从而实现断路器10的短路保护功能。Specifically, the first terminal 200 is used to connect with an external wire, and the current output by the external wire is output to the instantaneous trip mechanism 600 through the first terminal 200. The instantaneous trip mechanism 600 includes a short-circuit coil and a drive assembly. When the current output to the short-circuit coil is greater than the threshold value of the protection current, the short-circuit coil will generate enough electromagnetic force to drive the driving assembly to control the switch assembly 400 to open, thereby realizing the short-circuit protection function of the circuit breaker 10 .
进一步地,灭弧机构700包括多块平行间隔设置的金属灭弧栅片和两块平行间隔设置的绝缘板,多块金属灭弧栅片设于两块绝缘板之间。当动触头410和静触头430分开时,产生的电弧会通过静触头430进入金属灭弧栅片,电弧经过多块金属灭弧栅片的多层隔断,使其能量衰减,达到灭弧的目的。Further, the arc-extinguishing mechanism 700 includes a plurality of metal arc-extinguishing grids arranged in parallel at intervals and two insulating plates arranged in parallel and at intervals, and the plurality of metal arc-extinguishing grids are arranged between the two insulating plates. When the movable contact 410 and the static contact 430 are separated, the generated arc will enter the metal arc-quenching grid through the static contact 430, and the arc will pass through the multi-layer partition of multiple metal arc-quenching grids, so that the energy is attenuated and the arc is extinguished. purpose of the arc.
以上所述仅为本申请的可选实施例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。The above descriptions are only optional embodiments of the present application, and are not intended to limit the patent scope of the present application. Under the inventive concept of the present application, any equivalent structural transformations made by using the contents of the description and drawings of the present application, or direct/indirect Applications in other related technical fields are included in the scope of patent protection of this application.

Claims (13)

  1. 一种断路器,其中,所述断路器包括:A circuit breaker, wherein the circuit breaker comprises:
    壳体;case;
    第一接线端、第二接线端和开关组件,均设于所述壳体内,所述第一接线端、所述开关组件和所述第二接线端依次电性连接构成主回路,所述开关组件用于控制主回路的电源通/断;所述开关组件包括动触头和静触头,所述动触头上凸设有接线部;以及The first terminal, the second terminal and the switch assembly are all arranged in the casing. The first terminal, the switch assembly and the second terminal are electrically connected in sequence to form a main circuit, and the switch The assembly is used to control the power on/off of the main circuit; the switch assembly includes a movable contact and a static contact, and a wiring portion is protruded on the movable contact; and
    延时脱扣机构,设于所述壳体内,所述接线部通过第一导线与所述延时脱扣机构电性连接;所述接线部还通过第二导线与所述第二接线端电性连接,所述静触头与所述第一接线端电性连接。A time-delay release mechanism is arranged in the casing, and the wiring part is electrically connected to the time-delay release mechanism through a first wire; the connection part is also electrically connected to the second terminal through a second wire The static contact is electrically connected with the first terminal.
  2. 根据权利要求1所述的断路器,其中,所述动触头与所述静触头相对设置,所述动触头在分闸位置和合闸位置可活动切换的设于所述壳体内,所述动触头朝向所述静触头的一侧设有第一接触部,所述静触头对应所述第一接触部的位置设置有第二接触部,当所述动触头在合闸位置时,所述第一接触部与所述第二接触部抵接且面接触。The circuit breaker according to claim 1, wherein the movable contact is arranged opposite to the stationary contact, and the movable contact is movably switchable in the opening position and the closing position and is arranged in the housing, so The side of the movable contact facing the stationary contact is provided with a first contact portion, and the stationary contact is provided with a second contact portion at a position corresponding to the first contact portion. In the position, the first contact portion abuts and is in surface contact with the second contact portion.
  3. 根据权利要求2所述的断路器,其中,所述动触头朝向所述静触头的一侧设有凸块,所述第一接触部设于所述凸块上,所述动触头对应所述凸块的位置设有容置槽,所述凸块固定安装于所述容置槽内。The circuit breaker according to claim 2, wherein a side of the movable contact facing the stationary contact is provided with a bump, the first contact portion is provided on the bump, and the movable contact An accommodating groove is provided at a position corresponding to the protruding block, and the protruding block is fixedly installed in the accommodating groove.
  4. 根据权利要求3所述的断路器,其中,所述凸块通过焊接固定于所述容置槽内,所述凸块与所述动触头焊接形成有填充焊层,所述动触头朝向所述凸块的一侧或者所述凸块朝向所述动触头的一侧设有凹槽,所述凹槽用于供所述填充焊层容置。The circuit breaker according to claim 3, wherein the bump is fixed in the accommodating groove by welding, and the bump and the movable contact are welded to form a filler welding layer, and the movable contact faces One side of the bump or the side of the bump facing the movable contact is provided with a groove, and the groove is used for accommodating the solder filling layer.
  5. 根据权利要求4所述的断路器,其中,所述凸块朝向所述动触头的一侧设有多个凸起,多个所述凸起沿所述凸块的长度方向依次间隔排布,相邻所述凸起之间形成所述凹槽。The circuit breaker according to claim 4, wherein a side of the bump facing the movable contact is provided with a plurality of protrusions, and a plurality of the protrusions are arranged at intervals along the length direction of the bump , the grooves are formed between the adjacent protrusions.
  6. 根据权利要求1所述的断路器,其中,所述延时脱扣机构包括第一金属件和第二金属件,所述接线部通过所述第一导线与所述第一金属件连接,所述第二金属件的一端与所述第一金属件连接,所述第二金属件的另一端与所述第二接线端连接。The circuit breaker according to claim 1, wherein the time-delay release mechanism comprises a first metal part and a second metal part, and the wiring part is connected with the first metal part through the first wire, so One end of the second metal piece is connected to the first metal piece, and the other end of the second metal piece is connected to the second terminal.
  7. 根据权利要求6所述的断路器,其中,所述第二金属件包括多块依次相连的金属板,多块所述金属板呈弯折迂回排布。The circuit breaker according to claim 6, wherein the second metal member comprises a plurality of metal plates connected in sequence, and the plurality of metal plates are arranged in a zigzag manner.
  8. 根据权利要求3所述的断路器,其中,所述凸块由银合金材料制成。The circuit breaker of claim 3, wherein the bumps are made of a silver alloy material.
  9. 根据权利要求3所述的断路器,其中,所述凸块的厚度大于所述动触头的厚度。The circuit breaker according to claim 3, wherein the thickness of the bump is larger than the thickness of the movable contact.
  10. 根据权利要求1所述的断路器,其中,所述壳体上还设有散热孔。The circuit breaker according to claim 1, wherein the housing is further provided with heat dissipation holes.
  11. 根据权利要求1所述的断路器,其中,所述第一导线通过焊接固定于所述接线部上,所述第二导线也通过焊接固定于所述接线部上。The circuit breaker according to claim 1, wherein the first wire is fixed on the wiring portion by welding, and the second wire is also fixed on the wiring portion by welding.
  12. 根据权利要求1所述的断路器,其中,所述断路器还包括瞬时脱扣机构和灭弧机构,所述瞬时脱扣机构的一端与所述第一接线端电性连接,所述瞬时脱扣机构的另一端与所述静触头电性连接,所述灭弧机构的一端与所述静触头电性连接,所述灭弧机构的另一端与所述延时脱扣机构电性连接。The circuit breaker according to claim 1, wherein the circuit breaker further comprises an instantaneous trip mechanism and an arc extinguishing mechanism, one end of the instantaneous trip mechanism is electrically connected to the first terminal, and the instantaneous trip mechanism is electrically connected to the first terminal. The other end of the buckle mechanism is electrically connected to the static contact, one end of the arc extinguishing mechanism is electrically connected to the static contact, and the other end of the arc extinguishing mechanism is electrically connected to the time delay tripping mechanism connect.
  13. 根据权利要求12所述的断路器,其中,所述灭弧机构包括多块平行间隔设置的金属灭弧栅片和两块平行间隔设置的绝缘板,多块所述金属灭弧栅片设于两块所述绝缘板之间。The circuit breaker according to claim 12, wherein the arc-extinguishing mechanism comprises a plurality of metal arc-quenching grids arranged in parallel at intervals and two insulating plates arranged in parallel and at intervals, and the plurality of metal arc-quenching grids are arranged on the between the two insulating plates.
PCT/CN2021/072851 2020-12-14 2021-01-20 Circuit breaker WO2022126821A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101231926A (en) * 2008-02-21 2008-07-30 江苏西蒙智控设备有限公司 Actuating mechanism of small size circuit breaker
JP2012138173A (en) * 2010-12-24 2012-07-19 Hitachi Industrial Equipment Systems Co Ltd Circuit breaker
CN110349794A (en) * 2019-06-20 2019-10-18 公牛集团股份有限公司 A kind of breaker
CN110853997A (en) * 2019-10-24 2020-02-28 拉波斯电气(中国)有限公司 Quick closing circuit breaker
CN213877984U (en) * 2020-12-14 2021-08-03 深圳曼顿科技有限公司 Circuit breaker

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101231926A (en) * 2008-02-21 2008-07-30 江苏西蒙智控设备有限公司 Actuating mechanism of small size circuit breaker
JP2012138173A (en) * 2010-12-24 2012-07-19 Hitachi Industrial Equipment Systems Co Ltd Circuit breaker
CN110349794A (en) * 2019-06-20 2019-10-18 公牛集团股份有限公司 A kind of breaker
CN110853997A (en) * 2019-10-24 2020-02-28 拉波斯电气(中国)有限公司 Quick closing circuit breaker
CN213877984U (en) * 2020-12-14 2021-08-03 深圳曼顿科技有限公司 Circuit breaker

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