WO2022122030A1 - Method and device for purifying maltol grignard procedure intermediate - Google Patents

Method and device for purifying maltol grignard procedure intermediate Download PDF

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WO2022122030A1
WO2022122030A1 PCT/CN2021/137217 CN2021137217W WO2022122030A1 WO 2022122030 A1 WO2022122030 A1 WO 2022122030A1 CN 2021137217 W CN2021137217 W CN 2021137217W WO 2022122030 A1 WO2022122030 A1 WO 2022122030A1
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flash
kettle
temperature
maltol
tank
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PCT/CN2021/137217
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French (fr)
Chinese (zh)
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詹见
陈金林
谢国柱
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安徽金禾实业股份有限公司
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Priority to CN202180065858.4A priority Critical patent/CN116261559A/en
Publication of WO2022122030A1 publication Critical patent/WO2022122030A1/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D307/00Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
    • C07D307/02Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
    • C07D307/34Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members
    • C07D307/38Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members with substituted hydrocarbon radicals attached to ring carbon atoms
    • C07D307/40Radicals substituted by oxygen atoms
    • C07D307/42Singly bound oxygen atoms
    • C07D307/44Furfuryl alcohol
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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  • the invention relates to a method for purifying an intermediate of a maltol Grignard section.
  • Chinese patent document CN110790732A discloses a method for refining and purifying furfuryl alcohol in the production of maltol.
  • the first tetrahydrofuran tank; a high-concentration furfuryl alcohol solution containing tetrahydrofuran is extracted from the bottom of the rectification tower, and pumped to the distillation kettle to control the temperature at 68 °C-75 °C and vacuum degree -0.095 to -0.099MPa for distillation, and the reduced
  • the solvent tetrahydrofuran steamed from the still is pumped to the second tetrahydrofuran tank, and then the tetrahydrofuran is pumped back to the rectifying tower for circulating rectification through pipelines.
  • Chinese patent document CN209317065U discloses a vacuum distillation device for ethyl maltol that reduces energy consumption, including a furfuryl propanol dilute solution receiving tank, a vacuum distillation still, a tube condenser, a furfuryl propanol storage tank and a solvent recovery device , the furfuryl propanol dilute solution receiving tank is connected to the vacuum distillation kettle, the liquid outlet end of the vacuum distillation kettle top is connected to the liquid and gas inlet end of the gas-liquid separator, and the gas outlet end of the gas-liquid separator is connected to the liquid inlet end of the tube condenser
  • the liquid outlet end of the tube condenser is connected with the liquid inlet end of the solvent recovery device; the liquid outlet of the gas-liquid separator is connected with the top of the vacuum distillation kettle, and the liquid outlet end at the bottom of the vacuum distillation kettle is connected with the furfuryl propanol storage tank.
  • the energy consumption of the separation and purification method is relatively high, and the content of the purified furfuryl alcohol is not high, and there are many impurities.
  • the recovered solvent also contains more furfuryl alcohol.
  • the yield of furfuryl alcohol is low and the quality is not high.
  • the technical problem to be solved by the present invention is to provide a method for purifying a maltol Grignard section intermediate, which can improve the content and yield of furfuryl alcohol, solve intermittent repetitive operations, and reduce labor intensity of personnel.
  • the present invention provides a method for purifying a maltol Grignard section intermediate, which is characterized in that, comprising the following steps:
  • the intermediate enters the rectifying tower at a flow rate of 2 m 3 /h to carry out the rough separation of furfuryl alcohol and the solvent, and the temperature at the bottom of the rectifying tower is 60° C. and the temperature at the top of the tower is 40° C.;
  • the extraction flow rate is 1.5 m 3 /h
  • the temperature of the first-level flash tank is 85°C
  • the gas phase of the first-level flash tank is condensed and then enters the second-level flash tank Flash kettle
  • the temperature of the secondary flash kettle is 65°C
  • the gas phase of the secondary flash kettle is condensed and then enters the tertiary flash kettle
  • the temperature of the third flash kettle is 60°C.
  • the freezing medium temperature of above-mentioned gas phase condensation is -5 °C ⁇ -8 °C
  • all above-mentioned flashing stills all adopt vacuum distillation, and vacuum degree is -0.08MPa;
  • the qualified furfuryl alcohol is extracted from the bottom of the first-stage flash tank according to the flow rate of 0.5 m 3 /h, and the content of the extracted furfuryl alcohol is analyzed every hour.
  • step (2) the solvent after the vapor phase condensation of the three-stage flash tank is used for washing magnesium slag in production.
  • the present invention realizes continuous production, has strong operability, reduces consumption, and improves the yield and quality of furfuryl alcohol. It plays a decisive role in improving the yield of the whole maltol product.
  • FIG. 1 is a flow chart of the equipment of this method.
  • the equipment corresponding to this method includes a rectifying tower 1, a first flash tank 41, a second flash tank 42, a third flash tank 43, a first condenser 21, and a second condenser 22 , the third condenser 23, the fourth condenser 24, the first pump 51, the second pump 52, the first solvent tank 31, the second solvent tank 32, the furfuryl alcohol tank 33, and a reboiler 11 is provided on the side of the rectifying tower 1 And connected with the rectification tower 1 through the circulation pipeline, the upper outlet of the rectification tower 1 is connected with the first condenser 21, the other end of the first condenser 21 is connected with the first solvent tank 31, and the lower outlet of the rectification tower 1 is connected with the first condenser 21.
  • the first pump 51 is connected to the inlet end of the first flash still 41, the lower outlet of the first flash still is connected to the furfuryl alcohol tank 33, the upper outlet of the first flash still 41 is connected to the second condenser 22, and the second condenser 22
  • the other end is connected with the inlet end of the second flash vessel 42, the upper outlet of the second flash vessel 42 is connected with the third condenser 23, the other end of the third condenser 23 is connected with the inlet end of the third flash vessel 43, and the third condenser 23 is connected with the inlet end of the third flash vessel 43.
  • the upper outlet of the flash vessel 43 is connected to the fourth condenser 24, the other end of the fourth condenser 24 is connected to the second solvent tank 32, and the lower outlet of the second flash vessel 42 is merged with the lower outlet of the third flash vessel 43 , and is connected to the inlet end of the first flash tank 41 through the second pump 52 .
  • the intermediate of the maltol Grignard section is connected to the inlet ends of the first flash tank 41 , the second flash tank 42 and the third flash tank 43 through an atomizing injector.
  • the filtrate (that is, the dilute solution of furfuryl propanol) after the hydrolysis reaction is transferred into the vacuum distillation still, and the control temperature is less than or equal to 65°C, and the pressure is less than or equal to -0.088 MPa
  • the vacuum distillation still distillate is cooled through the condenser, and the benzene and tetrahydrofuran solvent are separated, and the concentrated solution at the bottom of the vacuum distillation still is the purified furfuryl propanol intermediate. Then the separated solvent is re-distilled, and the temperature is controlled to 100 ° C.
  • the residual liquid at the bottom of the still contains furfuryl propanol intermediate, which is then transferred to the vacuum distillation still for secondary distillation, and the residual liquid is separated. of benzene and tetrahydrofuran solvent, and extract the furfuryl propanol inside again.
  • the intermediate content of furfuryl propanol extracted by the secondary re-steaming is low, the impurities are many, and the color is dark. The reason is that furfuryl propanol is decomposed and oxidized by secondary heating (high temperature) in the process of atmospheric re-distillation.
  • the present invention improves the ordinary vacuum distillation into the distillation in the flash tank.
  • the separation of the gas phase and the liquid phase is achieved in a very short time.
  • the liquid phase gradually falls into the bottom of the flash vessel, and the gas phase is output from the flash vessel and condensed to continue processing.
  • the liquid to be separated is misty when entering the flash tank, so relatively high temperature and relatively low pressure are required to realize solvent distillation in a very short time.
  • the inventors of the present invention increased the flash evaporation temperature to 85 degrees Celsius in order to achieve rapid separation, so that the distillation of the solvent can be achieved in a very short time (almost instantaneously).
  • the inventor also found that, due to the increase of the flash temperature, the pressure in the flash tank was simultaneously increased (-0.08MPa). The increase of the pressure in the flash tank reduces the requirement of the system on the vacuum device and reduces the energy consumption of the vacuum generating device.
  • the material extracted from the bottom of the tower is directly fed into the flashing kettle for flashing; the flashing is also a continuous process.
  • the invention does not collect the intermediate until the volume of the intermediate meets the amount of vacuum distillation, and after the rectifying column runs smoothly, the material can be directly extracted from the bottom of the rectifying column and enter the flash kettle for flash distillation; When the substance enters the flash tank, the flash evaporation is completed in a very short speed, which is a continuous working process.
  • the present invention adopts such a method, so that the whole reaction process is carried out continuously, changing the two-stage waiting time necessary for the vacuum distillation of the whole still, on the one hand, reducing the time-consuming (with waiting process) of the distillation separation process, and on the other hand, continuous
  • the chemical operation improves the operation efficiency of the entire production line. For example, if the whole-pot vacuum distillation method is adopted, the continuous operation of the same rectifying tower requires at least two sets of vacuum distillation kettles to realize the continuous work of the pre-stage and subsequent sections of distillation and separation. , so the present invention reduces the equipment cost.
  • furfuryl alcohol After furfuryl alcohol is obtained by separation in the primary flash tank, it can be directly recovered without further separation of the gas phase; however, the gas phase condensation product of the primary flash tank still contains more furfuryl alcohol.
  • the second-stage flash evaporation and the third-stage flash evaporation are continued for the vapor-phase condensation product of the first-stage flash tank, so as to finally obtain a solvent with higher purity; due to the flash treatment, the side reaction of the solvent There is also a corresponding reduction. Calculated at an initial flow rate of 2 m 3 /h, about 13 liters of solvent can be recovered per hour.
  • the intermediate enters the rectifying tower at a flow rate of 2 m 3 /h to carry out the rough separation of furfuryl alcohol and the solvent.
  • the temperature at the bottom of the rectifying tower is 60° C. and the temperature at the top of the tower is 40° C. In this process, about 25%
  • the liquid collected at the top of the tower, the main component of this part of the liquid is solvent, and also contains a part of furfuryl alcohol; about 75% of the liquid is collected at the bottom of the tower, and this part of the liquid contains more furfuryl alcohol.
  • the extraction flow rate is 1.5m 3 /h
  • the intermediate is sprayed into the first-level flash using a pump using an atomizing injector, such as a venturi tube.
  • the temperature of the primary flash kettle is 85°C
  • the gas phase of the primary flash kettle enters the secondary flash kettle after condensation
  • the temperature of the secondary flash kettle is 65°C
  • the gas phase of the secondary flash kettle is condensed.
  • the temperature of the three-stage flash distillation still is 60 °C
  • the collection after the gas phase condensation of the three-stage flash distillation still the freezing medium temperature of the above-mentioned vapor phase condensation is -5 to -8 °C
  • all the above-mentioned flash stills are Using vacuum distillation, the vacuum degree is -0.08MPa;
  • the qualified furfuryl alcohol is extracted from the bottom of the first-stage flash tank according to the flow rate of 0.5 m 3 /h, and the content of the extracted furfuryl alcohol is analyzed every hour.
  • a method for purifying a maltol Grignard section intermediate comprising the following steps:
  • the intermediate enters the rectifying tower at a flow rate of 2 m 3 /h to carry out the rough separation of furfuryl alcohol and the solvent, and the temperature at the bottom of the rectifying tower is 60° C. and the temperature at the top of the tower is 40° C.;
  • the extraction flow rate is 1.5 m 3 /h
  • the temperature of the first-level flash tank is 85°C
  • the gas phase of the first-level flash tank is condensed and then enters the second-level flash tank Flash kettle
  • the temperature of the secondary flash kettle is 65°C
  • the gas phase of the secondary flash kettle is condensed and then enters the tertiary flash kettle
  • the temperature of the third flash kettle is 60°C.
  • the freezing medium temperature of above-mentioned gas phase condensation is -5 °C
  • all above-mentioned flashing stills all adopt vacuum distillation, and vacuum degree is -0.08MPa;
  • the qualified furfuryl alcohol is extracted from the bottom of the first-stage flash tank according to the flow rate of 0.5 m 3 /h, and the content of the extracted furfuryl alcohol is analyzed every hour.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • a method for purifying a maltol Grignard section intermediate comprising the following steps:
  • the intermediate enters the rectifying tower at the flow rate of 2m 3 /h to carry out the rough separation of furfuryl alcohol and the solvent, and the temperature at the bottom of the rectifying tower is 60° C.
  • the extraction flow rate is 1.5 m 3 /h
  • the temperature of the first-level flash tank is 85°C
  • the gas phase of the first-level flash tank is condensed and then enters the second-level flash tank Flash kettle
  • the temperature of the secondary flash kettle is 65°C
  • the gas phase of the secondary flash kettle is condensed and then enters the tertiary flash kettle
  • the temperature of the third flash kettle is 60°C.
  • the freezing medium temperature of above-mentioned gas phase condensation is -6.5 °C
  • all above-mentioned flashing stills all adopt vacuum distillation, and vacuum degree is -0.08MPa;
  • the qualified furfuryl alcohol is extracted from the bottom of the first-stage flash tank according to the flow rate of 0.5 m 3 /h, and the content of the extracted furfuryl alcohol is analyzed every hour.
  • a method for purifying a maltol Grignard section intermediate comprising the following steps:
  • the intermediate enters the rectifying tower at a flow rate of 2 m 3 /h to carry out the rough separation of furfuryl alcohol and the solvent, and the temperature at the bottom of the rectifying tower is 60° C. and the temperature at the top of the tower is 40° C.;
  • the extraction flow rate is 1.5 m 3 /h
  • the temperature of the first-level flash tank is 85°C
  • the gas phase of the first-level flash tank is condensed and then enters the second-level flash tank Flash kettle
  • the temperature of the secondary flash kettle is 65°C
  • the gas phase of the secondary flash kettle is condensed and then enters the tertiary flash kettle
  • the temperature of the third flash kettle is 60°C.
  • the freezing medium temperature of above-mentioned gas phase condensation is -8 °C
  • all above-mentioned flashing stills all adopt vacuum distillation, and vacuum degree is -0.08MPa;
  • the qualified furfuryl alcohol is extracted from the bottom of the first-stage flash tank according to the flow rate of 0.5 m 3 /h, and the content of the extracted furfuryl alcohol is analyzed every hour.
  • the intermediate enters the rectifying tower at a flow rate of 2 m 3 /h to carry out the rough separation of furfuryl alcohol and the solvent, and the temperature at the bottom of the rectifying tower is 60° C. and the temperature at the top of the tower is 40° C.;
  • the data of three consecutive vacuum distillation kettles were collected, and the furfuryl alcohol content was analyzed.
  • the furfuryl alcohol content of the liquid separated from the top of the rectification column is 1.26%, 1.28% and 1.31%.
  • the time of distillation and separation is reduced, and the utilization rate of equipment is improved; because the heating time of distillation and separation is reduced, the content of impurities contained in furfuryl alcohol is obviously reduced, and the cost of separation of impurities in the subsequent process is reduced; at the same time,
  • the reduction of the impurity amount of furfuryl alcohol conversion increases the output of furfuryl alcohol, as in still kettle volume 4m , according to the present invention about 2 hours of reaction can complete the amount of a kettle, with the above impurity quantity calculation, single kettle output by the original 960kg increased to 980kg; using multi-stage flash evaporation, the solvent can be recovered by about 300 liters per day.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

Disclosed is a method for purifying a maltol Grignard procedure intermediate characterized by comprising the following steps: step 1: an intermediate enters a distillation tower for coarse separation of furfuryl alcohol and a solvent, the temperature at the bottom of the distillation tower is higher than the temperature at the top of the tower; step 2: a fluid from the bottom of the distillation tower enters a first-stage flash distillation kettle, the temperature of the first-stage flash distillation kettle is higher than the temperature at the bottom of the distillation tower, and a gas phase of the first-stage flash distillation kettle is condensed and then enters a second-stage flash distillation kettle; step 3: the temperature of the second-stage flash distillation kettle is lower than the temperature of the first-stage flash distillation kettle, and a gas phase of the second-stage flash distillation kettle is condensed and then enters the third-stage flash distillation kettle; step 4: the temperature of the third-stage flash distillation kettle is lower than the temperature of the second-stage flash distillation kettle, and a gas phase of the third-stage flash distillation kettle is condensed and then collected. Also disclosed is a device for purifying a maltol Grignard procedure intermediate. The present method and device may increase the content and yield of furfuryl alcohol.

Description

一种麦芽酚格氏工段中间体提纯方法和装置A kind of maltol Grignard section intermediate purification method and device
本申请要求名称申请日为2020年12月11日,申请号为202011442706.5,名称为一种麦芽酚格氏工段中间体提纯方法的中国发明专利的优先权。以上申请整体在本发明中引用。This application claims the priority of a Chinese invention patent whose title is filed on December 11, 2020, and whose application number is 202011442706.5, and whose title is a method for purifying a maltol Grignard section intermediate. The above application is incorporated herein by reference in its entirety.
技术领域technical field
本发明涉及一种麦芽酚格氏工段中间体提纯方法。The invention relates to a method for purifying an intermediate of a maltol Grignard section.
背景技术Background technique
在麦芽酚生产过程中,采用的是传统的糠醛法,格式试剂与糠醛在甲苯和四氢呋喃溶剂中反应生成糠醇中间体,然后蒸馏提纯糠醇。In the production process of maltol, the traditional furfural method is used. Grignard reagent reacts with furfural in toluene and tetrahydrofuran solvent to generate furfuryl alcohol intermediate, and then the furfuryl alcohol is purified by distillation.
中国专利文献CN110790732A公开了一种麦芽酚生产中糠基醇精制提纯方法,包括以下步骤:将糠基醇四氢呋喃混合溶液泵入常压精馏塔内进行精馏,塔顶精馏回收的四氢呋喃进入第一四氢呋喃槽;精馏塔底部采出高浓度的含有四氢呋喃的糠基醇溶液,泵送至减蒸釜内控制温度在68℃-75℃、真空度-0.095至-0.099MPa进行蒸馏,减蒸釜蒸出的溶剂四氢呋喃泵送至第二四氢呋喃槽,再通过管道将四氢呋喃泵送回精馏塔循环精馏。Chinese patent document CN110790732A discloses a method for refining and purifying furfuryl alcohol in the production of maltol. The first tetrahydrofuran tank; a high-concentration furfuryl alcohol solution containing tetrahydrofuran is extracted from the bottom of the rectification tower, and pumped to the distillation kettle to control the temperature at 68 ℃-75 ℃ and vacuum degree -0.095 to -0.099MPa for distillation, and the reduced The solvent tetrahydrofuran steamed from the still is pumped to the second tetrahydrofuran tank, and then the tetrahydrofuran is pumped back to the rectifying tower for circulating rectification through pipelines.
中国专利文献CN209317065U公开了一种降低能耗的乙基麦芽酚减压蒸馏装置,包括糠基丙醇稀溶液受槽、减压蒸馏釜、列管冷凝器、糠基丙醇储罐以及溶剂回收装置,糠基丙醇稀溶液受槽与减压蒸馏釜连接,减压蒸馏釜顶部出液端连接气液分离器的液气进口端,气液分离器出气口端与列管冷凝器入液端相连,列管冷凝器出液端与溶剂回收装置入液端相连;气液分离器出液口与减压蒸馏釜顶部连接,减压蒸馏釜底部出液端连接所述糠基丙醇储罐。Chinese patent document CN209317065U discloses a vacuum distillation device for ethyl maltol that reduces energy consumption, including a furfuryl propanol dilute solution receiving tank, a vacuum distillation still, a tube condenser, a furfuryl propanol storage tank and a solvent recovery device , the furfuryl propanol dilute solution receiving tank is connected to the vacuum distillation kettle, the liquid outlet end of the vacuum distillation kettle top is connected to the liquid and gas inlet end of the gas-liquid separator, and the gas outlet end of the gas-liquid separator is connected to the liquid inlet end of the tube condenser The liquid outlet end of the tube condenser is connected with the liquid inlet end of the solvent recovery device; the liquid outlet of the gas-liquid separator is connected with the top of the vacuum distillation kettle, and the liquid outlet end at the bottom of the vacuum distillation kettle is connected with the furfuryl propanol storage tank.
现有技术中分离提纯方法能源消耗偏高,并且提纯后的糠醇含量不高, 杂质多。回收的溶剂中也含有较多糠醇。造成糠醇产量偏低,质量不高。严重影响麦芽酚的得率和产量。In the prior art, the energy consumption of the separation and purification method is relatively high, and the content of the purified furfuryl alcohol is not high, and there are many impurities. The recovered solvent also contains more furfuryl alcohol. As a result, the yield of furfuryl alcohol is low and the quality is not high. Seriously affect the yield and yield of maltol.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种麦芽酚格氏工段中间体提纯方法,该方法可以提高糠醇含量和产量,同时解决间歇性重复操作,减轻人员劳动强度。The technical problem to be solved by the present invention is to provide a method for purifying a maltol Grignard section intermediate, which can improve the content and yield of furfuryl alcohol, solve intermittent repetitive operations, and reduce labor intensity of personnel.
为解决上述技术问题本发明提供了一种麦芽酚格氏工段中间体提纯方法,其特征在于,包括以下步骤:In order to solve the above-mentioned technical problems, the present invention provides a method for purifying a maltol Grignard section intermediate, which is characterized in that, comprising the following steps:
(1)中间体按2m 3/h的流量进入精馏塔进行糠醇与溶剂的粗分离,精馏塔塔底温度为60℃、塔顶温度为40℃; (1) the intermediate enters the rectifying tower at a flow rate of 2 m 3 /h to carry out the rough separation of furfuryl alcohol and the solvent, and the temperature at the bottom of the rectifying tower is 60° C. and the temperature at the top of the tower is 40° C.;
(2)然后从精馏塔底部采出进入一级闪蒸釜,采出流量为1.5m 3/h,一级闪蒸釜温度为85℃,一级闪蒸釜气相经冷凝后进入二级闪蒸釜,二级闪蒸釜温度为65℃,二级闪蒸釜气相经冷凝后进入三级闪蒸釜,三级闪蒸釜温度为60℃,三级闪蒸釜气相冷凝后的收集,上述气相冷凝的冷冻介质温度均为-5℃~-8℃,上述所有闪蒸釜均采用减压蒸馏,真空度为-0.08MPa; (2) Then it is extracted from the bottom of the rectifying tower and entered into the first-level flash tank, the extraction flow rate is 1.5 m 3 /h, the temperature of the first-level flash tank is 85°C, and the gas phase of the first-level flash tank is condensed and then enters the second-level flash tank Flash kettle, the temperature of the secondary flash kettle is 65°C, the gas phase of the secondary flash kettle is condensed and then enters the tertiary flash kettle, and the temperature of the third flash kettle is 60°C. , the freezing medium temperature of above-mentioned gas phase condensation is -5 ℃~-8 ℃, all above-mentioned flashing stills all adopt vacuum distillation, and vacuum degree is -0.08MPa;
(3)每3h将二级闪蒸釜、三级闪蒸釜内物料返回一级闪蒸釜;(3) Return the materials in the secondary flash kettle and the third flash kettle to the primary flash kettle every 3h;
(4)从一级闪蒸釜底部按照0.5m 3/h的流量采出合格的糠醇,并每小时分析一次采出糠醇含量。 (4) The qualified furfuryl alcohol is extracted from the bottom of the first-stage flash tank according to the flow rate of 0.5 m 3 /h, and the content of the extracted furfuryl alcohol is analyzed every hour.
步骤(1)中分离出的溶剂循环使用供生产需要。The solvent separated in step (1) is recycled for production needs.
步骤(2)中三级闪蒸釜气相冷凝后的溶剂供生产中洗镁渣使用。In step (2), the solvent after the vapor phase condensation of the three-stage flash tank is used for washing magnesium slag in production.
为简单说明问题起见,以下对本发明所述的一种麦芽酚格氏工段中间体提纯方法均简称为本方法。For the sake of simple description, the following method for purifying a maltol Grignard section intermediate of the present invention is abbreviated as this method.
本方法的优点:本发明实现了连续生产,可操作性强,降低了消耗,提高了糠醇的产量和质量。对提高整个麦芽酚产品的得率起到了决定性的作用。The advantages of the method: the present invention realizes continuous production, has strong operability, reduces consumption, and improves the yield and quality of furfuryl alcohol. It plays a decisive role in improving the yield of the whole maltol product.
1、糠醇含量由原来的91%提高到了95%。1. The furfuryl alcohol content is increased from 91% to 95%.
2、糠醇折合单釜产量由原来的960kg提高到了980kg。2. The yield of furfuryl alcohol in one kettle has been increased from 960kg to 980kg.
3、溶剂消耗降低,降低了成本,平均每天多回收溶剂300升。3. The solvent consumption is reduced, the cost is reduced, and an average of 300 liters of solvent are recovered per day.
4、实现了连续生产,降低了劳动强度,便于生产控制更加稳定。4. It realizes continuous production, reduces labor intensity, and facilitates more stable production control.
附图说明Description of drawings
图1为本方法的设备流程图。FIG. 1 is a flow chart of the equipment of this method.
具体实施方式Detailed ways
参见图1,本方法所对应的设备包括,精馏塔1、第一闪蒸釜41、第二闪蒸釜42、第三闪蒸釜43,、第一冷凝器21、第二冷凝器22、第三冷凝器23、第四冷凝器24、第一泵51、第二泵52、第一溶剂槽31、第二溶剂槽32、糠醇槽33,精馏塔1旁侧设置再沸器11且通过循环管路与精馏塔1相连,精馏塔1上侧出口与第一冷凝器21相连,第一冷凝器21另一端与第一溶剂槽31相连,精馏塔1下侧出口通过第一泵51与第一闪蒸釜41入口端相连,第一闪蒸釜下侧出口连接糠醇槽33,第一闪蒸釜41上侧出口与第二冷凝器22相连,第二冷凝器22另一端与第二闪蒸釜42入口端相连,第二闪蒸釜42上侧出口与第三冷凝器23相连,第三冷凝器23另一端与第三闪蒸釜43入口端相连,第三闪蒸釜43上侧出口与第四冷凝器24相连,第四冷凝器24另一端与第二溶剂槽32相连,第二闪蒸釜42下侧出口与第三闪蒸釜43下侧出口合并,并通过第二泵52与第一闪蒸釜41入口端相连。其中麦芽酚格氏工段中间体通过雾化喷射器连接到第一闪蒸釜41、第二闪蒸釜42、第三闪蒸釜43的入口端。Referring to FIG. 1 , the equipment corresponding to this method includes a rectifying tower 1, a first flash tank 41, a second flash tank 42, a third flash tank 43, a first condenser 21, and a second condenser 22 , the third condenser 23, the fourth condenser 24, the first pump 51, the second pump 52, the first solvent tank 31, the second solvent tank 32, the furfuryl alcohol tank 33, and a reboiler 11 is provided on the side of the rectifying tower 1 And connected with the rectification tower 1 through the circulation pipeline, the upper outlet of the rectification tower 1 is connected with the first condenser 21, the other end of the first condenser 21 is connected with the first solvent tank 31, and the lower outlet of the rectification tower 1 is connected with the first condenser 21. The first pump 51 is connected to the inlet end of the first flash still 41, the lower outlet of the first flash still is connected to the furfuryl alcohol tank 33, the upper outlet of the first flash still 41 is connected to the second condenser 22, and the second condenser 22 The other end is connected with the inlet end of the second flash vessel 42, the upper outlet of the second flash vessel 42 is connected with the third condenser 23, the other end of the third condenser 23 is connected with the inlet end of the third flash vessel 43, and the third condenser 23 is connected with the inlet end of the third flash vessel 43. The upper outlet of the flash vessel 43 is connected to the fourth condenser 24, the other end of the fourth condenser 24 is connected to the second solvent tank 32, and the lower outlet of the second flash vessel 42 is merged with the lower outlet of the third flash vessel 43 , and is connected to the inlet end of the first flash tank 41 through the second pump 52 . The intermediate of the maltol Grignard section is connected to the inlet ends of the first flash tank 41 , the second flash tank 42 and the third flash tank 43 through an atomizing injector.
在CN110790732A这一文献中报道了将糠基醇四氢呋喃混合溶液泵入常压精馏塔内进行精馏,塔顶精馏回收的四氢呋喃进入第一四氢呋喃槽;精馏塔底部采出高浓度的含有四氢呋喃的糠基醇溶液,泵送至减蒸釜内控制温度在68℃-75℃、真空度-0.095至-0.099MPa进行蒸馏,减蒸釜蒸出的溶剂四氢呋喃泵送至第二四氢呋喃槽,再通过管道将四氢呋喃泵送回精馏塔循环精馏。在CN209317065U这一文献中,在生产乙基麦芽酚工艺过程中,经过水解反应后的滤液(即糠基丙醇稀溶液)转入减压蒸馏釜中,控制温度≤65℃,压力 ≤-0.088MPa,减压蒸馏釜蒸馏液经过冷凝器进行冷却,分离出苯和四氢呋喃溶剂,减压蒸馏釜釜底浓液为提纯的糠基丙醇中间体。然后将所分离出来的溶剂再进行重蒸,温度控制100℃,蒸馏结束后,釜底的残液含有糠基丙醇中间体,再转入减压蒸馏釜进行二次蒸馏,分离残液中的苯和四氢呋喃溶剂,再次提取里面的糠基丙醇。经过二次重蒸所提取出来的糠基丙醇中间体含量低,杂质多,色泽深黑。原因是糠基丙醇在常压重蒸过程中二次受热(受高温)分解和氧化造成。In the document CN110790732A, it is reported that the furfuryl alcohol tetrahydrofuran mixed solution is pumped into the atmospheric rectifying tower for rectification, and the tetrahydrofuran recovered by the rectification at the top of the tower enters the first tetrahydrofuran tank; The furfuryl alcohol solution of tetrahydrofuran is pumped into the steam-reducing still to control the temperature at 68 ℃-75 ℃, vacuum degree-0.095 to -0.099MPa to carry out distillation, and the solvent tetrahydrofuran steamed from the steam-reducing still is pumped to the second tetrahydrofuran tank, Then, the tetrahydrofuran is pumped back to the rectifying tower for circulating rectification through the pipeline. In the document of CN209317065U, in the process of producing ethyl maltol, the filtrate (that is, the dilute solution of furfuryl propanol) after the hydrolysis reaction is transferred into the vacuum distillation still, and the control temperature is less than or equal to 65°C, and the pressure is less than or equal to -0.088 MPa, the vacuum distillation still distillate is cooled through the condenser, and the benzene and tetrahydrofuran solvent are separated, and the concentrated solution at the bottom of the vacuum distillation still is the purified furfuryl propanol intermediate. Then the separated solvent is re-distilled, and the temperature is controlled to 100 ° C. After the distillation is completed, the residual liquid at the bottom of the still contains furfuryl propanol intermediate, which is then transferred to the vacuum distillation still for secondary distillation, and the residual liquid is separated. of benzene and tetrahydrofuran solvent, and extract the furfuryl propanol inside again. The intermediate content of furfuryl propanol extracted by the secondary re-steaming is low, the impurities are many, and the color is dark. The reason is that furfuryl propanol is decomposed and oxidized by secondary heating (high temperature) in the process of atmospheric re-distillation.
现有技术充分认识到了降低分离温度在分离糠醇和溶剂中的重要性。当分离温度较高时,将会产生较多的副反应产物,副反应产物在随后的反应中会生成沥青,一方面浪费原料,另一方面增加了废料处理难度。The prior art fully recognizes the importance of lowering the separation temperature in separating furfuryl alcohol and solvent. When the separation temperature is high, more by-reaction products will be produced, and the by-reaction products will generate pitch in the subsequent reaction, which wastes raw materials on the one hand, and increases the difficulty of waste disposal on the other hand.
但是现有技术并没有认识到降低分离时间的重要性。例如在CN110790732A这一文献中,减压蒸馏温度为68℃-75℃;在CN209317065U这一文献中,控制(减压蒸馏)温度≤65℃。但是,均未注意到缩短蒸馏时间的重要性。However, the prior art does not recognize the importance of reducing separation time. For example, in the document CN110790732A, the vacuum distillation temperature is 68°C-75°C; in the document CN209317065U, the control (decompression distillation) temperature is less than or equal to 65°C. However, no attention was paid to the importance of shortening the distillation time.
本发明基于以上的特点,将普通减压蒸馏改进为闪蒸釜中的蒸馏。在闪蒸过程中,含有溶剂的中间体进入闪蒸釜后,极短时间内就实现了气相和液相的分离。液相逐渐的落入闪蒸釜底部,气相从闪蒸釜内输出冷凝后继续处理。Based on the above characteristics, the present invention improves the ordinary vacuum distillation into the distillation in the flash tank. In the flash evaporation process, after the intermediate containing the solvent enters the flash tank, the separation of the gas phase and the liquid phase is achieved in a very short time. The liquid phase gradually falls into the bottom of the flash vessel, and the gas phase is output from the flash vessel and condensed to continue processing.
加热蒸馏过程中,降低压强可以使沸点降低,但是这是由于蒸气压降低,从而使得整个体系的沸点得以降低;从加热位置来看,需要较长时间较高温度加热,才能实现整个体系的蒸馏完成;对加热位置的持续加热,造成了糠醇的分解及副反应,使得液相整个颜色变深,成品杂质多、质量差。In the process of heating distillation, reducing the pressure can reduce the boiling point, but this is due to the reduction of the vapor pressure, which reduces the boiling point of the entire system; from the point of view of the heating position, it takes a long time to heat at a higher temperature to realize the distillation of the entire system. Completed; the continuous heating of the heating position causes the decomposition and side reactions of furfuryl alcohol, which makes the entire color of the liquid phase darker, and the finished product has many impurities and poor quality.
而对于闪蒸过程来说,待分离液体进入闪蒸釜内时呈雾状,因此需要相对高的温度和相对低的压强,从而在极短时间内实现溶剂的蒸馏。本发明的发明人基于以上考虑,为了实现快速的分离,闪蒸温度提高到85摄氏度,从而能够在极短时间(几乎瞬间)实现溶剂的蒸馏。与此同时,发明人还发现,由于闪蒸温度的提高,带来了闪蒸釜内压力的同时提高(-0.08MPa)。闪蒸釜内压力提高降低了系统对真空装置的要求,降低了真空发生装置的能耗。For the flash distillation process, the liquid to be separated is misty when entering the flash tank, so relatively high temperature and relatively low pressure are required to realize solvent distillation in a very short time. Based on the above considerations, the inventors of the present invention increased the flash evaporation temperature to 85 degrees Celsius in order to achieve rapid separation, so that the distillation of the solvent can be achieved in a very short time (almost instantaneously). At the same time, the inventor also found that, due to the increase of the flash temperature, the pressure in the flash tank was simultaneously increased (-0.08MPa). The increase of the pressure in the flash tank reduces the requirement of the system on the vacuum device and reduces the energy consumption of the vacuum generating device.
使用精馏塔进行具有不同沸点的液态混合物的分离,分离过程是连续。 一般的精馏塔从中部进料,塔底收集高沸点的物质,塔顶收集低沸点物质。对精馏塔收集的高沸点物质继续使用减压蒸馏的方式进行物质的分离,就需要等待连续工作的精馏塔收集整釜的物质,随后对整釜物质在减压情况下进行蒸馏。从这一点可以看出,精馏塔后使用普通减压蒸馏,是不连续的操作;有收集中间体直至体积满足减压蒸馏的量过程,以及减压蒸馏的过程,这两个过程通常会耗费较长的时间。The separation of liquid mixtures with different boiling points is carried out using a rectification column, and the separation process is continuous. The general rectification column is fed from the middle, the high-boiling material is collected at the bottom of the column, and the low-boiling material is collected at the top of the column. Continuing to use vacuum distillation to separate the high-boiling substances collected in the rectification tower, it is necessary to wait for the continuous working rectification tower to collect the substances in the whole kettle, and then distill the substances in the whole kettle under reduced pressure. It can be seen from this point that ordinary vacuum distillation is used after the rectification column, which is a discontinuous operation; there are the process of collecting intermediates until the volume meets the volume of vacuum distillation, and the process of vacuum distillation. These two processes usually Takes a long time.
本发明在精馏塔分离后,直接从塔底采出物质进入闪蒸釜进行闪蒸;闪蒸也是连续的过程。本发明没有收集中间体直至中间体体积满足减压蒸馏的量过程,精馏塔运行平稳后,精馏塔底部可以直接采出物质进入闪蒸釜进行闪蒸;从精馏塔底部采出的物质进入闪蒸釜时,在极短速度内完成闪蒸,是连续的工作过程。In the present invention, after the separation in the rectifying tower, the material extracted from the bottom of the tower is directly fed into the flashing kettle for flashing; the flashing is also a continuous process. The invention does not collect the intermediate until the volume of the intermediate meets the amount of vacuum distillation, and after the rectifying column runs smoothly, the material can be directly extracted from the bottom of the rectifying column and enter the flash kettle for flash distillation; When the substance enters the flash tank, the flash evaporation is completed in a very short speed, which is a continuous working process.
本发明采用这样的方法,使整个反应过程连续化进行,改变了整釜减压蒸馏所必须的两段等待时间,一方面降低了蒸馏分离过程的耗时(有等待过程),另一方面连续化作业提高了整个生产线的作业效率,如采用整釜减压蒸馏的方式,同一精馏塔连续工作需要配备至少两套减压蒸馏釜方能实现蒸馏分离的前序工段和后续工段的连续工作,因此本发明降低了设备造价。The present invention adopts such a method, so that the whole reaction process is carried out continuously, changing the two-stage waiting time necessary for the vacuum distillation of the whole still, on the one hand, reducing the time-consuming (with waiting process) of the distillation separation process, and on the other hand, continuous The chemical operation improves the operation efficiency of the entire production line. For example, if the whole-pot vacuum distillation method is adopted, the continuous operation of the same rectifying tower requires at least two sets of vacuum distillation kettles to realize the continuous work of the pre-stage and subsequent sections of distillation and separation. , so the present invention reduces the equipment cost.
在一级闪蒸釜分离获得糠醇后,如无需实现对气相的进一步分离,可以直接回收;但是一级闪蒸釜气相冷凝产物中依旧含有较多的糠醇。本发明为了获得更为纯净的溶剂,对于一级闪蒸釜气相冷凝产物继续采用二级闪蒸和三级闪蒸,从而最终获得纯度更高的溶剂;由于闪蒸处理,因此溶剂的副反应也相应的减少,以2m 3/h的初始流量计算,折合到每小时可以多回收约13升溶剂。 After furfuryl alcohol is obtained by separation in the primary flash tank, it can be directly recovered without further separation of the gas phase; however, the gas phase condensation product of the primary flash tank still contains more furfuryl alcohol. In the present invention, in order to obtain a purer solvent, the second-stage flash evaporation and the third-stage flash evaporation are continued for the vapor-phase condensation product of the first-stage flash tank, so as to finally obtain a solvent with higher purity; due to the flash treatment, the side reaction of the solvent There is also a corresponding reduction. Calculated at an initial flow rate of 2 m 3 /h, about 13 liters of solvent can be recovered per hour.
本发明的麦芽酚格氏工段中间体提纯方法,包括以下步骤:The maltol Grignard section intermediate purification method of the present invention comprises the following steps:
(1)中间体按2m 3/h的流量进入精馏塔进行糠醇与溶剂的粗分离,精馏塔塔底温度为60℃、塔顶温度为40℃;在这个过程中,约有25%的液体在塔顶收集,这一部分液体中主要成分是溶剂,也包含了一部分糠醇;塔底收集约75%的液体,这一部分液体中包含了较多的糠醇。 (1) The intermediate enters the rectifying tower at a flow rate of 2 m 3 /h to carry out the rough separation of furfuryl alcohol and the solvent. The temperature at the bottom of the rectifying tower is 60° C. and the temperature at the top of the tower is 40° C. In this process, about 25% The liquid collected at the top of the tower, the main component of this part of the liquid is solvent, and also contains a part of furfuryl alcohol; about 75% of the liquid is collected at the bottom of the tower, and this part of the liquid contains more furfuryl alcohol.
(2)然后从精馏塔底部采出进入一级闪蒸釜,采出流量为1.5m 3/h,使用泵将中间体采用雾化喷射器,例如文丘里管,射入一级闪蒸釜内,此时一 级闪蒸釜温度为85℃,一级闪蒸釜气相经冷凝后进入二级闪蒸釜,二级闪蒸釜温度为65℃,二级闪蒸釜气相经冷凝后进入三级闪蒸釜,三级闪蒸釜温度为60℃,三级闪蒸釜气相冷凝后的收集,上述气相冷凝的冷冻介质温度均为-5至-8℃,上述所有闪蒸釜均采用减压蒸馏,真空度为-0.08MPa; (2) Then it is extracted from the bottom of the rectifying tower and entered into the first-level flash tank, and the extraction flow rate is 1.5m 3 /h, and the intermediate is sprayed into the first-level flash using a pump using an atomizing injector, such as a venturi tube. In the kettle, the temperature of the primary flash kettle is 85°C, the gas phase of the primary flash kettle enters the secondary flash kettle after condensation, and the temperature of the secondary flash kettle is 65°C, and the gas phase of the secondary flash kettle is condensed. Enter the three-stage flash distillation still, the temperature of the three-stage flash distillation still is 60 ℃, and the collection after the gas phase condensation of the three-stage flash distillation still, the freezing medium temperature of the above-mentioned vapor phase condensation is -5 to -8 ℃, and all the above-mentioned flash stills are Using vacuum distillation, the vacuum degree is -0.08MPa;
(3)每3h将二级闪蒸釜、三级闪蒸釜内物料返回一级闪蒸釜;(3) Return the materials in the secondary flash kettle and the third flash kettle to the primary flash kettle every 3h;
(4)从一级闪蒸釜底部按照0.5m 3/h的流量采出合格的糠醇,并每小时分析一次采出糠醇含量。 (4) The qualified furfuryl alcohol is extracted from the bottom of the first-stage flash tank according to the flow rate of 0.5 m 3 /h, and the content of the extracted furfuryl alcohol is analyzed every hour.
采用以上方法,改变了原有的整釜减压蒸馏的方式,实现了糠醇的连续化分离,一方面减少了反应时间,另一方面,由于减压蒸馏的时间短,因此糠醇在持续加热下的副反应大为减少,降低了不必要的杂质。By adopting the above method, the original whole-pot underpressure distillation mode was changed, and the continuous separation of furfuryl alcohol was realized. On the one hand, the reaction time was reduced; The side reactions are greatly reduced, and unnecessary impurities are reduced.
实施例一:Example 1:
一种麦芽酚格氏工段中间体提纯方法,其特征在于,包括以下步骤:A method for purifying a maltol Grignard section intermediate, comprising the following steps:
(1)中间体按2m 3/h的流量进入精馏塔进行糠醇与溶剂的粗分离,精馏塔塔底温度为60℃、塔顶温度为40℃; (1) the intermediate enters the rectifying tower at a flow rate of 2 m 3 /h to carry out the rough separation of furfuryl alcohol and the solvent, and the temperature at the bottom of the rectifying tower is 60° C. and the temperature at the top of the tower is 40° C.;
(2)然后从精馏塔底部采出进入一级闪蒸釜,采出流量为1.5m 3/h,一级闪蒸釜温度为85℃,一级闪蒸釜气相经冷凝后进入二级闪蒸釜,二级闪蒸釜温度为65℃,二级闪蒸釜气相经冷凝后进入三级闪蒸釜,三级闪蒸釜温度为60℃,三级闪蒸釜气相冷凝后的收集,上述气相冷凝的冷冻介质温度均为-5℃,上述所有闪蒸釜均采用减压蒸馏,真空度为-0.08MPa; (2) Then it is extracted from the bottom of the rectifying tower and entered into the first-level flash tank, the extraction flow rate is 1.5 m 3 /h, the temperature of the first-level flash tank is 85°C, and the gas phase of the first-level flash tank is condensed and then enters the second-level flash tank Flash kettle, the temperature of the secondary flash kettle is 65°C, the gas phase of the secondary flash kettle is condensed and then enters the tertiary flash kettle, and the temperature of the third flash kettle is 60°C. , the freezing medium temperature of above-mentioned gas phase condensation is -5 ℃, all above-mentioned flashing stills all adopt vacuum distillation, and vacuum degree is -0.08MPa;
(3)每3h将二级闪蒸釜、三级闪蒸釜内物料返回一级闪蒸釜;(3) Return the materials in the secondary flash kettle and the third flash kettle to the primary flash kettle every 3h;
(4)从一级闪蒸釜底部按照0.5m 3/h的流量采出合格的糠醇,并每小时分析一次采出糠醇含量。 (4) The qualified furfuryl alcohol is extracted from the bottom of the first-stage flash tank according to the flow rate of 0.5 m 3 /h, and the content of the extracted furfuryl alcohol is analyzed every hour.
随机采集十小时数据,分析闪蒸釜底部糠醇的含量,糠醇平均含量为95.34%,杂质0.42%,余量为溶剂。另检测第一溶剂槽内糠醇含量为1.41%,第二溶剂槽内糠醇含量为0.72%(均为质量百分比)。Randomly collect data for ten hours, and analyze the content of furfuryl alcohol at the bottom of the flash kettle. The average content of furfuryl alcohol is 95.34%, impurities are 0.42%, and the balance is solvent. In addition, the furfuryl alcohol content in the first solvent tank was detected to be 1.41%, and the furfuryl alcohol content in the second solvent tank was 0.72% (both by mass).
实施例二:Embodiment 2:
一种麦芽酚格氏工段中间体提纯方法,其特征在于,包括以下步骤:A method for purifying a maltol Grignard section intermediate, comprising the following steps:
(1)中间体按2m 3/h的流量进入精馏塔进行糠醇与溶剂的粗分离,精馏塔塔底温度为60℃、 (1) the intermediate enters the rectifying tower at the flow rate of 2m 3 /h to carry out the rough separation of furfuryl alcohol and the solvent, and the temperature at the bottom of the rectifying tower is 60° C.,
(2)然后从精馏塔底部采出进入一级闪蒸釜,采出流量为1.5m 3/h,一级闪蒸釜温度为85℃,一级闪蒸釜气相经冷凝后进入二级闪蒸釜,二级闪蒸釜温度为65℃,二级闪蒸釜气相经冷凝后进入三级闪蒸釜,三级闪蒸釜温度为60℃,三级闪蒸釜气相冷凝后的收集,上述气相冷凝的冷冻介质温度均为-6.5℃,上述所有闪蒸釜均采用减压蒸馏,真空度为-0.08MPa; (2) Then it is extracted from the bottom of the rectifying tower and entered into the first-level flash tank, the extraction flow rate is 1.5 m 3 /h, the temperature of the first-level flash tank is 85°C, and the gas phase of the first-level flash tank is condensed and then enters the second-level flash tank Flash kettle, the temperature of the secondary flash kettle is 65°C, the gas phase of the secondary flash kettle is condensed and then enters the tertiary flash kettle, and the temperature of the third flash kettle is 60°C. , the freezing medium temperature of above-mentioned gas phase condensation is -6.5 ℃, all above-mentioned flashing stills all adopt vacuum distillation, and vacuum degree is -0.08MPa;
(3)每3h将二级闪蒸釜、三级闪蒸釜内物料返回一级闪蒸釜;(3) Return the materials in the secondary flash kettle and the third flash kettle to the primary flash kettle every 3h;
(4)从一级闪蒸釜底部按照0.5m 3/h的流量采出合格的糠醇,并每小时分析一次采出糠醇含量。 (4) The qualified furfuryl alcohol is extracted from the bottom of the first-stage flash tank according to the flow rate of 0.5 m 3 /h, and the content of the extracted furfuryl alcohol is analyzed every hour.
随机采集十小时数据,分析闪蒸釜底部糠醇的含量,糠醇平均含量为95.48%,杂质0.39%。另检测第一溶剂槽内糠醇含量为1.39%,第二溶剂槽内糠醇含量为0.71%(均为质量百分比)。Ten hours of data were collected randomly, and the content of furfuryl alcohol at the bottom of the flash tank was analyzed. The average content of furfuryl alcohol was 95.48%, and the impurities were 0.39%. In addition, the furfuryl alcohol content in the first solvent tank was detected to be 1.39%, and the furfuryl alcohol content in the second solvent tank was 0.71% (both by mass).
实施例三:Embodiment three:
一种麦芽酚格氏工段中间体提纯方法,其特征在于,包括以下步骤:A method for purifying a maltol Grignard section intermediate, comprising the following steps:
(1)中间体按2m 3/h的流量进入精馏塔进行糠醇与溶剂的粗分离,精馏塔塔底温度为60℃、塔顶温度为40℃; (1) the intermediate enters the rectifying tower at a flow rate of 2 m 3 /h to carry out the rough separation of furfuryl alcohol and the solvent, and the temperature at the bottom of the rectifying tower is 60° C. and the temperature at the top of the tower is 40° C.;
(2)然后从精馏塔底部采出进入一级闪蒸釜,采出流量为1.5m 3/h,一级闪蒸釜温度为85℃,一级闪蒸釜气相经冷凝后进入二级闪蒸釜,二级闪蒸釜温度为65℃,二级闪蒸釜气相经冷凝后进入三级闪蒸釜,三级闪蒸釜温度为60℃,三级闪蒸釜气相冷凝后的收集,上述气相冷凝的冷冻介质温度均为-8℃,上述所有闪蒸釜均采用减压蒸馏,真空度为-0.08MPa; (2) Then it is extracted from the bottom of the rectifying tower and entered into the first-level flash tank, the extraction flow rate is 1.5 m 3 /h, the temperature of the first-level flash tank is 85°C, and the gas phase of the first-level flash tank is condensed and then enters the second-level flash tank Flash kettle, the temperature of the secondary flash kettle is 65°C, the gas phase of the secondary flash kettle is condensed and then enters the tertiary flash kettle, and the temperature of the third flash kettle is 60°C. , the freezing medium temperature of above-mentioned gas phase condensation is -8 ℃, all above-mentioned flashing stills all adopt vacuum distillation, and vacuum degree is -0.08MPa;
(3)每3h将二级闪蒸釜、三级闪蒸釜内物料返回一级闪蒸釜;(3) Return the materials in the secondary flash kettle and the third flash kettle to the primary flash kettle every 3h;
(4)从一级闪蒸釜底部按照0.5m 3/h的流量采出合格的糠醇,并每小时分析一次采出糠醇含量。 (4) The qualified furfuryl alcohol is extracted from the bottom of the first-stage flash tank according to the flow rate of 0.5 m 3 /h, and the content of the extracted furfuryl alcohol is analyzed every hour.
随机采集十小时数据,分析闪蒸釜底部糠醇的含量,糠醇平均含量为95.61%,杂质0.31%,余量主要为溶剂。另检测第一溶剂槽内糠醇含量为1.35%,第二溶剂槽内糠醇含量为0.68%(均为质量百分比)。Ten hours of data were collected randomly, and the content of furfuryl alcohol at the bottom of the flash kettle was analyzed. The average content of furfuryl alcohol was 95.61%, impurities were 0.31%, and the remainder was mainly solvent. In addition, the furfuryl alcohol content in the first solvent tank was detected to be 1.35%, and the furfuryl alcohol content in the second solvent tank was 0.68% (both by mass).
对比例四:Comparative example four:
(1)中间体按2m 3/h的流量进入精馏塔进行糠醇与溶剂的粗分离,精馏塔塔底温度为60℃、塔顶温度为40℃; (1) the intermediate enters the rectifying tower at a flow rate of 2 m 3 /h to carry out the rough separation of furfuryl alcohol and the solvent, and the temperature at the bottom of the rectifying tower is 60° C. and the temperature at the top of the tower is 40° C.;
(2)然后从精馏塔底部采出进入通过管道泵送至减压蒸馏釜内进行减压蒸馏,控制减压蒸馏釜温度为85℃,真空度-0.082MPa至-0.078MPa;以整釜4m3计,完成整釜蒸馏需要耗时约5小时。(2) then take out from the bottom of the rectifying tower and enter into the vacuum distillation still by pipeline pumping to carry out vacuum distillation, and the control vacuum distillation still temperature is 85 ℃, and vacuum tightness-0.082MPa to-0.078MPa; with the whole still 4m3, it takes about 5 hours to complete the whole still distillation.
采集连续三个减压蒸馏釜数据,分析糠醇的含量,糠醇含量分别为91.01%,90.82%,91.18%,杂质4.39%,4.33%,4.28%。精馏塔顶部分离出的液体的糠醇含量为1.26%,1.28%,1.31%。The data of three consecutive vacuum distillation kettles were collected, and the furfuryl alcohol content was analyzed. The furfuryl alcohol content of the liquid separated from the top of the rectification column is 1.26%, 1.28% and 1.31%.
采用本发明的方法和装置,减少了蒸馏分离的时长,提高了设备利用率;由于蒸馏分离的加热时间减少,因此糠醇中所含杂质含量明显降低,降低了后续工序中杂质分离成本;同时,糠醇转换的杂质量的减少,增加了糠醇的产量,如以蒸馏釜容积4m 3计,按照本发明约2小时的反应可以完成一釜的量,以以上杂质量计算,单釜产量由原960kg提高到980kg;采用多级闪蒸方式,溶剂每天多回收约300升。 By adopting the method and device of the present invention, the time of distillation and separation is reduced, and the utilization rate of equipment is improved; because the heating time of distillation and separation is reduced, the content of impurities contained in furfuryl alcohol is obviously reduced, and the cost of separation of impurities in the subsequent process is reduced; at the same time, The reduction of the impurity amount of furfuryl alcohol conversion increases the output of furfuryl alcohol, as in still kettle volume 4m , according to the present invention about 2 hours of reaction can complete the amount of a kettle, with the above impurity quantity calculation, single kettle output by the original 960kg increased to 980kg; using multi-stage flash evaporation, the solvent can be recovered by about 300 liters per day.
以上所述,仅为本申请的具体实施方式,在本申请的上述教导下,本领域技术人员可以在上述实施例的基础上进行其他的改进或变形。本领域技术人员应该明白,上述的具体描述只是更好的解释本申请的目的,本申请的保护范围应以权利要求的保护范围为准。The above descriptions are only specific implementations of the present application, and those skilled in the art can make other improvements or modifications on the basis of the above-mentioned embodiments under the above teachings of the present application. Those skilled in the art should understand that the above-mentioned specific description is only to better explain the purpose of the present application, and the protection scope of the present application should be subject to the protection scope of the claims.
此外,本领域的技术人员能够理解,尽管在此所述的一些实施例包括其它实施例中所包括的某些特征而不是其它特征,但是不同实施例的特征的组合意味着处于本申请的范围之内并且形成不同的实施例。例如,在下面的权利要求书中,所要求保护的实施例的任意之一都可以以任意的组合方式来使用。Furthermore, those skilled in the art will appreciate that although some of the embodiments described herein include certain features, but not others, included in other embodiments, that combinations of features of different embodiments are intended to be within the scope of the present application within and form different embodiments. For example, in the following claims, any of the claimed embodiments may be used in any combination.

Claims (13)

  1. 一种麦芽酚格氏工段中间体提纯方法,其特征在于,包括以下步骤:A method for purifying a maltol Grignard section intermediate, comprising the following steps:
    步骤1:中间体进入精馏塔进行糠醇与溶剂的粗分离,精馏塔塔底温度高于塔顶温度;Step 1: the intermediate enters the rectifying tower and carries out the rough separation of furfuryl alcohol and the solvent, and the temperature at the bottom of the rectifying tower is higher than the temperature at the top of the tower;
    步骤2:精馏塔塔底采出流体进入一级闪蒸釜,一级闪蒸釜温度高于精馏塔塔底温度,一级闪蒸釜气相经冷凝后进入二级闪蒸釜;Step 2: the produced fluid from the bottom of the rectifying tower enters the first-level flash still, the temperature of the first-stage flash still is higher than the temperature at the bottom of the rectifying tower, and the gas phase of the first-stage flash still enters the second-stage flash still after condensation;
    步骤3:二级闪蒸釜温度低于一级闪蒸釜温度,二级闪蒸釜气相经冷凝后进入三级闪蒸釜;Step 3: the temperature of the secondary flash kettle is lower than the temperature of the primary flash kettle, and the gas phase of the secondary flash kettle is condensed and then enters the third flash kettle;
    步骤4:三级闪蒸釜温度低于二级闪蒸釜温度,三级闪蒸釜气相冷凝后收集。Step 4: the temperature of the third-stage flash tank is lower than the temperature of the second-level flash tank, and the third-level flash tank is collected after gas-phase condensation.
  2. 根据权利要求1所述的麦芽酚格氏工段中间体提纯方法,其特征在于:步骤2中,一级闪蒸釜底部采出合格的糠醇。The method for purifying a maltol Grignard section intermediate according to claim 1, characterized in that: in step 2, qualified furfuryl alcohol is extracted from the bottom of the primary flash tank.
  3. 根据权利要求1所述的麦芽酚格氏工段中间体提纯方法,其特征在于:步骤3、步骤4后中,二级闪蒸釜和三级闪蒸釜釜内物料定期返回一级闪蒸釜。The method for purifying a maltol Grignard section intermediate according to claim 1, characterized in that: after step 3 and step 4, the materials in the secondary flash still and the tertiary flash still are regularly returned to the primary flash still .
  4. 根据权利要求1所述的麦芽酚格氏工段中间体提纯方法,其特征在于:步骤4中,气相冷凝的介质温度为-5℃~-8℃。The method for purifying a maltol Grignard section intermediate according to claim 1, wherein in step 4, the temperature of the gas-phase condensation medium is -5°C to -8°C.
  5. 根据权利要求1所述的麦芽酚格氏工段中间体提纯方法,其特征在于:一级闪蒸釜、二级闪蒸釜、三级闪蒸釜均采用减压蒸馏,真空度为-0.08MPa。The method for purifying a maltol Grignard section intermediate according to claim 1, characterized in that: the first-level flash still, the second-level flash tank, and the third-level flash tank all adopt vacuum distillation, and the degree of vacuum is-0.08MPa .
  6. 根据权利要求1所述的麦芽酚格氏工段中间体提纯方法,其特征在于:精馏塔塔底温度为60℃,塔顶温度为40℃。The method for purifying a maltol Grignard section intermediate according to claim 1, wherein the temperature at the bottom of the rectifying tower is 60°C, and the temperature at the top of the tower is 40°C.
  7. 根据权利要求1所述的麦芽酚格氏工段中间体提纯方法,其特征在于:一级闪蒸釜温度为85℃,二级闪蒸釜温度为65℃,三级闪蒸釜温度为60℃。The method for purifying a maltol Grignard section intermediate according to claim 1, characterized in that: the temperature of the first-level flash tank is 85 ℃, the temperature of the second-level flash tank is 65 ℃, and the temperature of the third-level flash tank is 60 ℃ .
  8. 一种麦芽酚格氏工段中间体提纯设备,其特征在于:包括精馏塔(1)、第一闪蒸釜(41)、第二闪蒸釜(42),精馏塔(1)、第一闪蒸釜(41)、第二闪蒸釜(42)依次相连;第一闪蒸釜下侧出口连接糠醇槽(33)。A maltol Grignard section intermediate purification equipment, characterized in that it comprises a rectifying tower (1), a first flash still (41), a second flash still (42), a rectifying tower (1), a first flash still (41), a second flash still (42), A flash distillation kettle (41) and a second flash distillation kettle (42) are connected in sequence; the outlet on the lower side of the first flash distillation kettle is connected to a furfuryl alcohol tank (33).
  9. 根据权利要求8所述的麦芽酚格氏工段中间体提纯设备,其特征在 于:精馏塔(1)下侧出口通过第一泵(51)与第一闪蒸釜(41)入口端相连;第一闪蒸釜(41)上侧出口与第二冷凝器(22)相连,第二冷凝器(22)另一端与第二闪蒸釜(42)入口端相连;第二闪蒸釜(42)上侧出口与第三冷凝器(23)相连,第三冷凝器(23)另一端与第三闪蒸釜(43)入口端相连,第三闪蒸釜(43)上侧出口与第四冷凝器(24)相连,第四冷凝器(24)另一端与第二溶剂槽(32)相连。Maltol Grignard section intermediate purification equipment according to claim 8, is characterized in that: rectification tower (1) lower outlet is connected with the first flash kettle (41) inlet end through first pump (51); The upper outlet of the first flash vessel (41) is connected to the second condenser (22), and the other end of the second condenser (22) is connected to the inlet end of the second flash vessel (42); the second flash vessel (42) ) upper outlet is connected with the third condenser (23), the other end of the third condenser (23) is connected with the inlet end of the third flash kettle (43), and the upper outlet of the third flash kettle (43) is connected with the fourth The condenser (24) is connected, and the other end of the fourth condenser (24) is connected with the second solvent tank (32).
  10. 根据权利要求8所述的麦芽酚格氏工段中间体提纯设备,其特征在于:第二闪蒸釜(42)下侧出口与第三闪蒸釜(43)下侧出口合并,并通过第二泵(52)与第一闪蒸釜(41)入口端相连。The maltol Grignard section intermediate purification equipment according to claim 8, characterized in that: the lower outlet of the second flash kettle (42) is merged with the lower outlet of the third flash kettle (43), and passes through the second A pump (52) is connected to the inlet end of the first flash tank (41).
  11. 根据权利要求8所述的麦芽酚格氏工段中间体提纯设备,其特征在于:精馏塔1旁侧设置再沸器11且通过循环管路与精馏塔1相连,精馏塔1上侧出口与第一冷凝器21相连,第一冷凝器21另一端与第一溶剂槽31相连。The maltol Grignard section intermediate purification equipment according to claim 8 is characterized in that: a reboiler 11 is arranged on the side of the rectification tower 1 and is connected with the rectification tower 1 through a circulation pipeline, and the upper side of the rectification tower 1 The outlet is connected to the first condenser 21 , and the other end of the first condenser 21 is connected to the first solvent tank 31 .
  12. 根据权利要求8-12所述的麦芽酚格氏工段中间体提纯设备,其特征在于:格氏工段中间体通过雾化喷射器连接到闪蒸釜入口。The maltol Grignard section intermediate purification equipment according to claims 8-12 is characterized in that: the Grignard section intermediate is connected to the inlet of the flash kettle through an atomizing injector.
  13. 一种麦芽酚格氏工段中间体提纯方法,其特征在于,包括以下步骤:A method for purifying a maltol Grignard section intermediate, comprising the following steps:
    (1)中间体按2m 3/h的流量进入精馏塔进行糠醇与溶剂的粗分离,精馏塔塔底温度为60℃、塔顶温度为40℃; (1) the intermediate enters the rectifying tower at a flow rate of 2 m 3 /h to carry out the rough separation of furfuryl alcohol and the solvent, and the temperature at the bottom of the rectifying tower is 60° C. and the temperature at the top of the tower is 40° C.;
    (2)然后从精馏塔底部采出进入一级闪蒸釜,采出流量为1.5m 3/h,一级闪蒸釜温度为85℃,一级闪蒸釜气相经冷凝后进入二级闪蒸釜,二级闪蒸釜温度为65℃,二级闪蒸釜气相经冷凝后进入三级闪蒸釜,三级闪蒸釜温度为60℃,三级闪蒸釜气相冷凝后的收集,上述气相冷凝的冷冻介质温度均为-5℃~-8℃,上述所有闪蒸釜均采用减压蒸馏,真空度为-0.08MPa; (2) Then it is extracted from the bottom of the rectifying tower and entered into the first-level flash tank, the extraction flow rate is 1.5 m 3 /h, the temperature of the first-level flash tank is 85°C, and the gas phase of the first-level flash tank is condensed and then enters the second-level flash tank Flash kettle, the temperature of the secondary flash kettle is 65°C, the gas phase of the secondary flash kettle is condensed and then enters the tertiary flash kettle, and the temperature of the third flash kettle is 60°C. , the freezing medium temperature of above-mentioned gas phase condensation is -5 ℃~-8 ℃, all above-mentioned flashing stills all adopt vacuum distillation, and vacuum degree is -0.08MPa;
    (3)每3h将二级闪蒸釜、三级闪蒸釜内物料返回一级闪蒸釜;(3) Return the materials in the secondary flash kettle and the third flash kettle to the primary flash kettle every 3h;
    (4)从一级闪蒸釜底部按照0.5m 3/h的流量采出合格的糠醇,并每小时分析一次采出糠醇含量。 (4) The qualified furfuryl alcohol is extracted from the bottom of the first-stage flash tank according to the flow rate of 0.5 m 3 /h, and the content of the extracted furfuryl alcohol is analyzed every hour.
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