WO2022121398A1 - Hydrodechlorination catalyst and application thereof in preparation of chlorotrifluoroethylene - Google Patents

Hydrodechlorination catalyst and application thereof in preparation of chlorotrifluoroethylene Download PDF

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WO2022121398A1
WO2022121398A1 PCT/CN2021/117090 CN2021117090W WO2022121398A1 WO 2022121398 A1 WO2022121398 A1 WO 2022121398A1 CN 2021117090 W CN2021117090 W CN 2021117090W WO 2022121398 A1 WO2022121398 A1 WO 2022121398A1
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catalyst
hydrodechlorination
activated carbon
carrier
preparation
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PCT/CN2021/117090
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French (fr)
Chinese (zh)
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刘武灿
李玲
李小年
马超峰
石能富
卢春山
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中化蓝天集团有限公司
浙江蓝天环保高科技股份有限公司
浙江省化工研究院有限公司
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Priority claimed from CN202011454875.0A external-priority patent/CN112495394A/en
Priority claimed from CN202011453854.7A external-priority patent/CN112547093B/en
Application filed by 中化蓝天集团有限公司, 浙江蓝天环保高科技股份有限公司, 浙江省化工研究院有限公司 filed Critical 中化蓝天集团有限公司
Publication of WO2022121398A1 publication Critical patent/WO2022121398A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/23Preparation of halogenated hydrocarbons by dehalogenation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/35Preparation of halogenated hydrocarbons by reactions not affecting the number of carbon or of halogen atoms in the reaction
    • C07C17/354Preparation of halogenated hydrocarbons by reactions not affecting the number of carbon or of halogen atoms in the reaction by hydrogenation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C21/00Acyclic unsaturated compounds containing halogen atoms
    • C07C21/02Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds
    • C07C21/18Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds containing fluorine

Definitions

  • the invention belongs to the field of chemical industry, and specifically relates to two hydrodechlorination catalysts, their preparation methods and their application in the preparation of chlorotrifluoroethylene.
  • Chlorotrifluoroethylene is a very important intermediate compound and polymerized monomer in industry. It is widely used in the preparation of various high value-added downstream products, including trifluoroethylene, hexafluorobutadiene, high-performance fluoropolymers, etc. .
  • the synthesis cost, purity and industrial feasibility of chlorotrifluoroethylene are the main factors affecting the development of chlorotrifluoroethylene and fluoropolymer materials. Therefore, it is of great significance to develop a high-purity, low-cost and environmentally friendly preparation process for chlorotrifluoroethylene.
  • Trifluorotrichloroethane (CFC-113) zinc powder reductive dechlorination method This method generally has large production equipment, low efficiency, and difficult to control production rate. In the reaction process, it needs to use a large amount of alcohol substances and zinc powder that are difficult to recover.
  • the by-products include trifluoroethylene, difluoroethylene, difluorochloroethylene, etc. Difficult to recycle, high cost of pollution treatment, etc.
  • Trifluorotrichloroethane catalytic hydrodechlorination method This method has the advantages of continuous production, no zinc chloride residue and no solvent, and has become the main industrial synthesis method.
  • Hydrodechlorination catalysts are the technical core of the hydrodechlorination process, mainly including Ni-based, supported precious metals, metal carbides and other heterogeneous catalysts and homogeneous catalysts. Supported noble metal catalysts are a hotspot in research and application due to their high activity and easy recovery.
  • CN1460549A discloses the catalyst used for preparing chlorotrifluoroethylene and trifluoroethylene by catalytic hydrodechlorination of 1,1,2-trifluoro-2,2,1-trichloroethane (CFC-113).
  • CFC-113 1,1,2-trifluoro-2,2,1-trichloroethane
  • Precious metal palladium and metal copper are the main active components, alkali metal lithium and rare earth metal (or metal lanthanum) are added as modification aids, and coconut shell activated carbon (referred to as coconut shell carbon) is used as the carrier.
  • CN106140193A discloses a preparation method of a catalyst for hydrodechlorination of CFC and HCFC.
  • the catalyst precursor includes main active components and auxiliary agents, the main active components are Pd and Cu, and the auxiliary agents are selected from transition metals, alkali metals, alkaline earths One, two or more combinations of metals and rare earth metals.
  • the auxiliary agent is selected from one, two or a combination of three or more of Mg, Ca, Ba, Co, Mo, Ni, Sm and Ce.
  • the main active ingredients and auxiliary agents are supported on a carrier, and the carrier is preferably activated carbon, aluminum fluoride or aluminum oxide.
  • CN105457651 discloses a hydrodechlorination catalyst, which consists of a main catalyst, an auxiliary agent and a carrier; the main catalyst is Pd and Cu; the auxiliary agent is selected from one of Mg, Ca, Ba, Co, Mo, Ni, Sm and Ce One, two or three or more combinations; the main catalyst and the auxiliary agent are supported on the activated carbon carrier. Its preparation method: adding activated carbon into an acid or alkali solution, refluxing in a water bath for 2-4 hours at 60-90 DEG C, washing and drying; using the soluble salt solution of the main catalyst and auxiliary agent used to separate it under vacuum or normal pressure conditions.
  • Step-impregnated or co-impregnated activated carbon drying the impregnated activated carbon at a drying temperature of 90-120°C; reducing the dried activated carbon to obtain a catalyst.
  • a metal alloy phase is formed on the surface of the carrier between the selected first active component and the second active component, and the activity is moderate, which is beneficial to improve product selectivity and prolong catalyst life.
  • the raw material conversion rate can reach 97.8%, and the CTFE selectivity is up to 96.2%.
  • the hydrodechlorination catalysts in the prior art still have problems such as the conversion rate and selectivity need to be further improved, the catalysts are prone to carbon deposition, and the long-term stability is poor.
  • the present invention proposes two hydrodechlorination catalysts with high stability, high selectivity, not easy to deposit carbon and long service life, which are applied to the hydrodechlorination of trifluorotrichloroethane to produce chlorotrifluoroethylene
  • the reaction has high activity, selectivity and stability.
  • the present invention provides the first hydrodechlorination catalyst, which is specifically as follows:
  • a hydrodechlorination catalyst uses activated carbon as a carrier, the active metal components include Pd and Cu, the auxiliary agent includes Zn, and the mass percentage of the active metal components is 0.5-3% based on the total weight of the catalyst, It is preferably 0.5-2%, more preferably 0.6-1%, the mass percentage of the auxiliary agent is 0.2-2%, preferably 0.4-1%, more preferably 0.6-0.8%, and the specific surface area of the catalyst is 800-1500m 2 /g, the total acid content of the catalyst is 0.2-1.5 mmol/g, preferably 0.4-1.2 mmol/g.
  • the acid strength of the catalyst is -5.6 ⁇ H 0 ⁇ -3.0, the acid content is ⁇ 90%, the acid content is 0-10% within the range of H 0 ⁇ -5.6, and the acid content is within the range of H 0 >-3.0. 0-10%.
  • the catalyst acid strength was measured by n-butylamine titration.
  • the amount of acid in the range of acid strength of the catalyst -5.6 ⁇ H 0 ⁇ -3.0 is ⁇ 95%
  • the amount of acid in the range of H 0 ⁇ -5.6 accounts for 0-5%
  • the amount of acid in the range of H 0 >-3.0 The proportion is 0-5%.
  • the ratio of catalyst B acid/L acid center is 1:(5-50), preferably 1:(10-40), more preferably 1:(20-35).
  • the ratio of Catalyst B acid/L acid sites was measured by pyridine adsorption.
  • the amount of acid B and acid L of the catalyst of the present invention is controlled within an appropriate range, so that the hydrodechlorination capacity of the catalyst is improved.
  • the mass ratio of Pd and Cu is (1-7):(1-4).
  • the catalyst activated carbon carrier is pretreated activated carbon obtained by sequentially treating with hydrofluoric acid and ammonia water.
  • the auxiliary agent of the present invention is more concentrated on the catalyst surface.
  • the high abundance of Zn atoms on the catalyst surface adjusted the acidity of the catalyst surface and enhanced the anti-carbon deposition performance.
  • the abundance of Zn atoms on the catalyst surface reaches 60-90 wt%, preferably 70-85 wt%.
  • the atomic mass ratio of Pd/Zn on the catalyst surface was 1:(5-20), and the atomic mass ratio of Cu/Zn was 1:(5-20).
  • the average pore size of the catalyst measured by mercury porosimetry is 2-10 nm, preferably 4-8 nm.
  • the pores of the catalyst with a diameter of 5-10 nm account for 50-80% of the total pore volume, preferably 60-75%.
  • the catalyst pore structure is reasonable and the heat transfer effect is good.
  • Hydrodechlorination catalyst is used for hydrodechlorination of trifluorotrichloroethane to produce chlorotrifluoroethylene.
  • the preparation method of the first hydrodechlorination catalyst of the present invention comprises the following steps:
  • the step of pretreating the activated carbon in step (1) includes: adding the activated carbon into a hydrofluoric acid solution with a mass concentration of 5-20%, the mass ratio of activated carbon:hydrofluoric acid solution is 1:(1-2), and at 50-20% Reflux treatment at 100°C for 2-24 hours, washed with deionized water, dried, and then added to ammonia water with a mass concentration of 10-30%, the mass ratio of activated carbon: ammonia water is 1: (1-2), stirring at room temperature for 1-10 hours , washed with deionized water and dried.
  • the pretreated activated carbon of the present invention has improved acid strength distribution, specific surface area and pore structure, high dispersion degree of active components and auxiliary agents on the surface of the carrier, high bonding strength between the carrier and active components and auxiliary agents, and high catalyst activity and stability. Sex is high.
  • the step of supporting the active metal component on the pretreated activated carbon carrier in step (2) includes: adding the pretreated activated carbon carrier to a solution containing soluble Pd salt and soluble Cu salt, and immersing it for 2-24 hours, Wash and dry.
  • the soluble Pd salt is selected from palladium chloride, palladium nitrate and the like.
  • the soluble Cu salt is selected from copper chloride, copper nitrate and the like.
  • the molar concentration of the soluble Pd salt is 1-2 mol/L
  • the molar concentration of the soluble Cu salt is 1-2 mol/L
  • the step of introducing the auxiliary component in step (3) includes: adding the carrier carrying the active metal component into the zinc acetate aqueous solution with a mass percentage of 5-20%, and immersing it at 60-80 ° C for 2-8 hours, It is then filtered and dried under vacuum at 80-100°C for 6-24 hours.
  • the roasting step in step (4) includes: roasting in a nitrogen atmosphere at a temperature of 250-500° C. for 2-5 hours, and then roasting at a temperature of 150-300° C. in a hydrogen atmosphere for 1-3 hours.
  • the heating rate when rising from room temperature to 300-500 DEG C is 20-50 DEG C/min, and the temperature is naturally lowered to room temperature after the roasting.
  • the heating rate from room temperature to 150-300 °C is 10-20 °C/min, and the temperature is naturally lowered to room temperature after the calcination.
  • the control of the roasting process of the present invention further adjusts the size and distribution of the catalyst specific surface area, the catalyst acid content and the acid strength, promotes the conversion of the B acid center to the L acid center, and the distribution of the acid sites is uniform.
  • the hydrodechlorination of trifluorotrichloroethane to chlorotrifluoroethylene is a strong exothermic process, and carbon deposition is the main reason for the deactivation of the hydrodechlorination catalyst.
  • the invention reduces the carbon deposition active center of the catalyst, makes the catalyst less prone to carbon deposition, suppresses the occurrence of side reactions, and prolongs the life of the catalyst.
  • the present invention provides a second hydrodechlorination catalyst, which is specifically as follows:
  • a hydrodechlorination catalyst comprising a carrier, a main catalyst and an auxiliary
  • the carrier is activated carbon, Al 2 O 3 or SiO 2 , and the main catalyst and auxiliary agent are supported on the carrier;
  • the main catalysts are Pd and Cu;
  • the amount of Pd accounts for 0.5-3% of the total mass of the catalyst
  • the amount of Cu accounts for 2.0-10.5% of the total mass of the catalyst
  • the amount of the auxiliary agent is 0.2-3.0% of the total mass of the catalyst.
  • the auxiliary agent is Sn and/or Mn, and the amount of Sn and/or Mn accounts for 0.2-3.0% of the total mass of the catalyst.
  • the auxiliary agent in addition to Sn and/or Mn, also includes one to three kinds of Zn, Zr, Ag, Ti, Cd, Hg, In, Pb, and Bi; the amount of the auxiliary agent is the total mass of the catalyst 0.2-3.0%, and the amount of Sn and/or Mn accounts for 0.1-2.0% of the total mass of the catalyst.
  • the addition of Zn, Zr, Ag, Ti, Cd, Hg, In, Pb, Bi and other auxiliary components further adjusts the surface properties of the catalyst and improves the dispersion and binding of Sn and/or Mn, Pd, and Cu on the carrier sex.
  • the auxiliary agents are Sn and Zn.
  • the auxiliary agents are Mn and Zn.
  • the auxiliary agent is Sn, Mn, Zn.
  • the auxiliary agent is Sn, Zn, Ti.
  • the auxiliary agent is Mn, Zn, Ti.
  • the auxiliary agent is Sn, Mn, Zn, Ti.
  • the auxiliary agent is Sn, Zr, Cd, Bi.
  • the auxiliary agent is Mn, Zr, Cd, Bi.
  • the auxiliary agent is Sn, Mn, Zr, Cd, Bi.
  • the auxiliary agent is Sn, Ag, Hg, In.
  • the auxiliary agent is Mn, Ag, Hg, In.
  • the auxiliary agent is Sn, Mn, Ag, Hg, In.
  • the preparation method of the catalyst of the present invention comprises: impregnating the carrier in the impregnation liquid of the active component and the auxiliary agent.
  • the active component and auxiliary agent immersion liquid includes active component and auxiliary agent soluble salt; the pH value of the immersion liquid is in the range of 3-9.5. As a further preferred solution, the pH value of the impregnation solution is in the range of 7-9.
  • the soluble salt of the active component and the auxiliary agent can be chloride or nitrate.
  • the carrier is activated carbon
  • the activated carbon is subjected to high temperature pretreatment, acid washing/alkali washing pretreatment before impregnating the active components and auxiliary agents.
  • High temperature pretreatment, acid washing/alkali washing pretreatment can improve the stability of the activated carbon support and the binding ability with the supporting components.
  • the specific surface area of the activated carbon is 800-1500 m 2 /g.
  • nitric acid, hydrochloric acid, sulfuric acid, perchloric acid and hydrofluoric acid are used for pickling pretreatment.
  • high temperature is used to perform high temperature pretreatment on the activated carbon, and the temperature can be set to 1700-2000 °C.
  • High temperature pretreatment time is 2-6 hours, vacuum environment.
  • the present invention also protects a method for preparing chlorotrifluoroethylene, which selects the above hydrodechlorination catalyst, and reacts trifluorotrichloroethane, hydrogen and the hydrodechlorination catalyst at 150-300° C. to obtain trifluorotrifluoroethylene vinyl chloride.
  • reaction pressure is controlled to be 1-1.5MPa.
  • the residence time is controlled to be 15-25s.
  • the hydrogen gas velocity is 30-60ml/min.
  • the molar ratio of hydrogen to trifluorotrichloroethane is (1.5-3.1):1.
  • the raw material space velocity is 10-1300h -1 , more preferably 10-1100h -1 .
  • the beneficial effects of the present invention include:
  • Both of the two hydrodechlorination catalysts of the present invention have the advantages of good stability, high activity, high reaction selectivity, friendly applicable reaction temperature, long service life, etc.
  • When used in the preparation of chlorotrifluoroethylene it can realize green environmental protection, The beneficial effect of cost reduction is more conducive to industrial scale production.
  • the first hydrodechlorination catalyst of the present invention reduces the carbon deposit active center of the catalyst by adjusting the acidity, pore structure, etc. of the catalyst, so that the catalyst is not easy to deposit carbon, suppresses the occurrence of side reactions, and prolongs the catalyst life. life.
  • the second hydrodechlorination catalyst of the present invention is based on the Pd-Cu system catalyst, and Sn or Mn is added to suppress the agglomeration and improve the catalyst performance.
  • Sn or Mn is added to suppress the agglomeration and improve the catalyst performance.
  • the activated carbon was added to the hydrofluoric acid solution with a mass concentration of 20%, the mass ratio of activated carbon: hydrofluoric acid solution was 1:2, refluxed at 80 ° C for 10 hours, washed with deionized water, dried, and then added with a mass concentration of 28%.
  • the mass ratio of activated carbon: ammonia water is 1:2, stirring at room temperature for 5 hours, washing with deionized water, and drying.
  • the pretreated activated carbon support was added to a solution containing palladium chloride and cupric chloride, soaked for 6 hours, washed and dried.
  • the molar concentration of palladium chloride is 1 mol/L
  • the molar concentration of cupric chloride is 1 mol/L.
  • the carrier carrying the active component was added to a zinc acetate aqueous solution with a mass percentage of 10%, immersed at 70° C. for 6 hours, then filtered and vacuum-dried at 80° C. for 12 hours. Under a nitrogen atmosphere, the temperature was increased from room temperature to 400 °C at a heating rate of 20 °C/min, and calcined at 400 °C for 3 hours, then naturally lowered to room temperature, switched to a hydrogen atmosphere, and the temperature was increased from room temperature at a heating rate of 15 °C/min. Raised to 250°C and calcined at 250°C for 2 hours, then naturally cooled to room temperature.
  • Pd is 0.5wt%
  • Cu is 1wt%
  • Zn is 1wt%
  • the specific surface area of the catalyst is 882m 2 /g
  • the total acid content of the catalyst is 1.1mmol/g.
  • the acid strength of the catalyst measured by n-butylamine titration method is 95% in the range of -5.6 ⁇ H 0 ⁇ -3.0
  • the proportion of acid in the range of H 0 ⁇ -5.6 is 2%
  • the proportion of acid inside is 3%.
  • the ratio of catalyst B acid/L acid sites measured by pyridine adsorption was 1:20.
  • the abundance of Zn atoms on the catalyst surface reaches 75wt%.
  • the atomic mass ratio of Pd/Zn on the catalyst surface was 1:7.5, and the atomic mass ratio of Cu/Zn was 1:5.
  • the average pore size of the catalyst measured by mercury porosimetry was 5.8 nm.
  • the catalyst pores with a diameter of 5-10 nm accounted for 64% of the total pore volume.
  • the prepared catalyst catalyzes the reaction of trifluorotrichloroethane and hydrogen under the conditions of a reaction temperature of 300°C, a space velocity of 300h -1 and a molar ratio of trifluorotrichloroethane to hydrogen of 1:3, trifluorotrichloroethane will react with hydrogen.
  • the conversion rate of ethane reaches 100%, and the selectivity of chlorotrifluoroethylene reaches 99.46%.
  • the conversion rate of trifluorotrichloroethane was still 100%, and the selectivity of trifluorochloroethylene was 99.38%.
  • the activated carbon was directly loaded with active metal components without pretreatment.
  • the specific surface area of the catalyst was 554 m 2 /g, and the total acid content of the catalyst was 1 mmol/g.
  • the acid strength of the catalyst measured by n-butylamine titration method is 81% in the range of -5.6 ⁇ H 0 ⁇ -3.0, the acid content in the range of H 0 ⁇ -5.6 is 6%, and the range of H 0 >-3.0
  • the proportion of acid inside is 13%.
  • the ratio of catalyst B acid/L acid sites measured by pyridine adsorption was 1:73.
  • the abundance of Zn atoms on the catalyst surface reaches 53wt%.
  • the atomic mass ratio of Pd/Zn on the catalyst surface was 1:3, and the atomic mass ratio of Cu/Zn was 1:2.
  • the average pore size of the catalyst measured by mercury porosimetry was 2.5 nm.
  • the catalyst pores with a diameter of 5-10 nm accounted for 38% of the total pore volume.
  • the prepared catalyst catalyzes the reaction of trifluorotrichloroethane and hydrogen under the conditions of a reaction temperature of 300°C, a space velocity of 300h -1 and a molar ratio of trifluorotrichloroethane to hydrogen of 1:3, trifluorotrichloroethane will react with hydrogen.
  • the ethane conversion was 100% and the chlorotrifluoroethylene selectivity was 97.24%.
  • the conversion rate of trifluorotrichloroethane was 98.45%, and the selectivity of chlorotrifluoroethylene was 93.78%.
  • Example 1.1 no auxiliary Zn was added.
  • the specific surface area of the catalyst was 875 m 2 /g, and the total acid content of the catalyst was 2.1 mmol/g.
  • the acid strength of the catalyst measured by n-butylamine titration method is 79% in the range of -5.6 ⁇ H 0 ⁇ -3.0, the acid content in the range of H 0 ⁇ -5.6 is 15%, and the range of H 0 >-3.0
  • the proportion of acid inside is 6%.
  • the ratio of Catalyst B acid/L acid sites measured by pyridine adsorption was 2:1.
  • the average pore size of the catalyst measured by mercury porosimetry was 6.3 nm. The catalyst pores with a diameter of 5-10 nm accounted for 52% of the total pore volume.
  • the prepared catalyst catalyzes the reaction of trifluorotrichloroethane and hydrogen under the conditions of a reaction temperature of 300°C, a space velocity of 300h -1 and a molar ratio of trifluorotrichloroethane to hydrogen of 1:3, trifluorotrichloroethane will react with hydrogen.
  • the ethane conversion was 100% and the chlorotrifluoroethylene selectivity was 96.49%.
  • the conversion rate of trifluorotrichloroethane was 97.73%, and the selectivity of chlorotrifluoroethylene was 92.46%.
  • the specific surface area of activated carbon is 910m 2 /g.
  • the carrier was immersed in the impregnation solution, immersed at 60°C for 2 hours, and then dried at 90°C for 12 hours.
  • the catalyst was reduced by hydrogen at 200 °C for 2 h before use.
  • the catalyst prepared in Example 2.2 is carried out to the hydrodechlorination of trichlorotrichloroethane, and the catalytic reaction temperature is controlled to be 280 ° C and then feed hydrogen and trichlorotrichloroethane, and the mol ratio of hydrogen and trichlorotrichloroethane It is 1.8:1, the reaction pressure is 1.1Mpa, the residence time is 20 seconds, the hydrogen gas velocity is 40ml/min, and the raw material space velocity is 500h -1 .
  • the reaction product is subjected to rapid cooling, alkali washing, water washing, drying, compression and rectification to obtain chlorotrifluoroethylene,

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Abstract

Disclosed in the present invention are two hydrodechlorination catalysts and an application thereof in preparation of chlorotrifluoroethylene. The hydrodechlorination catalyst comprises a carrier, an active component, and an auxiliary agent. A first hydrodechlorination catalyst takes activated carbon as the carrier, the active metal component comprises Pd and Cu, and the auxiliary agent comprises Zn; by taking the total weight of the catalyst as a reference, the mass percentage content of the active metal component is 0.5-3%, and the mass percentage content of the auxiliary agent is 0.2-2%. The carrier of a second hydrodechlorination catalyst is activated carbon, Al2O3 or SiO2, a main catalyst and the auxiliary agent are loaded on the carrier, the main catalyst comprises Pd and Cu, and the auxiliary agent comprises Sn and/or Mn. The catalysts provided by the present invention are good in stability, high in reaction selectivity, less liable to carbon deposition and long in service life, and is more beneficial to industrial scale production when being used for preparing chlorotrifluoroethylene.

Description

加氢脱氯催化剂及其在三氟氯乙烯制备中的应用Hydrodechlorination catalyst and its application in the preparation of chlorotrifluoroethylene 技术领域technical field
本发明属于化工领域,具体涉及两种加氢脱氯催化剂、其制备方法及其在三氟氯乙烯制备中的应用。The invention belongs to the field of chemical industry, and specifically relates to two hydrodechlorination catalysts, their preparation methods and their application in the preparation of chlorotrifluoroethylene.
背景技术Background technique
三氟氯乙烯是工业上非常重要的中间体化合物和聚合单体,被广泛用于制备各种高附加值的下游产品,包括三氟乙烯、六氟丁二烯、高性能含氟聚合物等。三氟氯乙烯合成成本、纯度、工业可行性是影响三氟氯乙烯及含氟聚合物材料发展的主要因素,因此开发高纯度、低成本、环保的三氟氯乙烯制备工艺具有重要意义。Chlorotrifluoroethylene is a very important intermediate compound and polymerized monomer in industry. It is widely used in the preparation of various high value-added downstream products, including trifluoroethylene, hexafluorobutadiene, high-performance fluoropolymers, etc. . The synthesis cost, purity and industrial feasibility of chlorotrifluoroethylene are the main factors affecting the development of chlorotrifluoroethylene and fluoropolymer materials. Therefore, it is of great significance to develop a high-purity, low-cost and environmentally friendly preparation process for chlorotrifluoroethylene.
目前具有工业应用价值的三氟氯乙烯制备方法主要为:At present, the preparation methods of chlorotrifluoroethylene with industrial application value are mainly:
1)三氟三氯乙烷(CFC-113)锌粉还原脱氯法。该法普遍存在生产设备庞大,效率较低、生产速率难以控制,反应过程中需要使用大量回收困难的醇类物质和锌粉,副产物包括三氟乙烯、二氟乙烯、二氟氯乙烯等均难以回收处理,污染处理成本偏高等问题。1) Trifluorotrichloroethane (CFC-113) zinc powder reductive dechlorination method. This method generally has large production equipment, low efficiency, and difficult to control production rate. In the reaction process, it needs to use a large amount of alcohol substances and zinc powder that are difficult to recover. The by-products include trifluoroethylene, difluoroethylene, difluorochloroethylene, etc. Difficult to recycle, high cost of pollution treatment, etc.
2)三氟三氯乙烷催化加氢脱氯法。该法具有可连续化生产,无氯化锌残渣、不使用溶剂等优势,成为工业上主要的合成方法。加氢脱氯催化剂是加氢脱氯工艺的技术核心,主要有Ni基、负载型贵金属、金属碳化物等多相催化剂以及均相催化剂。负载型贵金属催化剂由于活性高、易于回收等优点是研究和应用的热点。2) Trifluorotrichloroethane catalytic hydrodechlorination method. This method has the advantages of continuous production, no zinc chloride residue and no solvent, and has become the main industrial synthesis method. Hydrodechlorination catalysts are the technical core of the hydrodechlorination process, mainly including Ni-based, supported precious metals, metal carbides and other heterogeneous catalysts and homogeneous catalysts. Supported noble metal catalysts are a hotspot in research and application due to their high activity and easy recovery.
CN1460549A公开了由1,1,2-三氟-2,2,1-三氯乙烷(CFC-113)催化加氢脱氯制取三氟氯乙烯及三氟乙烯所用的催化剂,催化剂是以贵金属钯和金属铜为主要活性组分,添加碱金属锂和稀土金属(或者金属镧)为改质助剂,椰壳活性炭(简称椰壳炭)为载体。催化剂在三氟三氯乙烷(CFC-113)加氢脱氯反应试验中,反应温度为180~290℃条件下,连续运行800余小时,所获平均结果为:CFC-113转化率为81.07%,CTFE选择性为88.95%。CN1460549A discloses the catalyst used for preparing chlorotrifluoroethylene and trifluoroethylene by catalytic hydrodechlorination of 1,1,2-trifluoro-2,2,1-trichloroethane (CFC-113). Precious metal palladium and metal copper are the main active components, alkali metal lithium and rare earth metal (or metal lanthanum) are added as modification aids, and coconut shell activated carbon (referred to as coconut shell carbon) is used as the carrier. In the hydrodechlorination reaction test of trifluorotrichloroethane (CFC-113), the catalyst was operated continuously for more than 800 hours at a reaction temperature of 180-290 °C, and the average result obtained was: the conversion rate of CFC-113 was 81.07 %, the CTFE selectivity was 88.95%.
CN106140193A公开了一种用于CFC和HCFC加氢脱氯的催化剂的制备方法,催化剂前体包括主要活性成分和助剂,主要活性成分为Pd和Cu,助剂选自过渡金属、碱金属、碱土金属和稀土金属中的一种、两种或三种以上组合。作为优选的方式,助剂选自Mg、Ca、Ba、Co、Mo、Ni、Sm和Ce中的一种、两种或三种以上组合。主要活性成分和助剂负载在载体上,载体优选为活性炭、氟化铝或氧化铝。该方法制备的催化剂用于CFC-113加氢脱氯制备 三氟氯乙烯时,CFC-113转化率最高为96.50%。CN106140193A discloses a preparation method of a catalyst for hydrodechlorination of CFC and HCFC. The catalyst precursor includes main active components and auxiliary agents, the main active components are Pd and Cu, and the auxiliary agents are selected from transition metals, alkali metals, alkaline earths One, two or more combinations of metals and rare earth metals. As a preferred mode, the auxiliary agent is selected from one, two or a combination of three or more of Mg, Ca, Ba, Co, Mo, Ni, Sm and Ce. The main active ingredients and auxiliary agents are supported on a carrier, and the carrier is preferably activated carbon, aluminum fluoride or aluminum oxide. When the catalyst prepared by the method is used for the hydrodechlorination of CFC-113 to prepare chlorotrifluoroethylene, the conversion rate of CFC-113 is up to 96.50%.
CN105457651公开了一种加氢脱氯催化剂,由主催化剂、助剂和载体组成;主催化剂为Pd和Cu;助剂选自Mg、Ca、Ba、Co、Mo、Ni、Sm和Ce中的一种、两种或三种以上组合;主催化剂和助剂负载于活性炭载体上。其制备方法:将活性炭加入到酸或碱溶液中,于60~90℃下水浴回流处理2~4h,洗涤,干燥;采用所用主催化剂和助剂的可溶性盐溶液在真空或常压条件下分步浸渍或共浸渍预处理过的活性炭;将经浸渍后的活性炭进行干燥处理,干燥温度90~120℃;将经干燥处理后的活性炭还原处理得到催化剂。其所选的第一活性组分和第二活性组分之间在载体表面形成了一种金属合金相,活性适中,有利于提高产物选择性和延长催化剂寿命。其原料转化率可达97.8%,CTFE选择性最高达96.2%。CN105457651 discloses a hydrodechlorination catalyst, which consists of a main catalyst, an auxiliary agent and a carrier; the main catalyst is Pd and Cu; the auxiliary agent is selected from one of Mg, Ca, Ba, Co, Mo, Ni, Sm and Ce One, two or three or more combinations; the main catalyst and the auxiliary agent are supported on the activated carbon carrier. Its preparation method: adding activated carbon into an acid or alkali solution, refluxing in a water bath for 2-4 hours at 60-90 DEG C, washing and drying; using the soluble salt solution of the main catalyst and auxiliary agent used to separate it under vacuum or normal pressure conditions. Step-impregnated or co-impregnated activated carbon; drying the impregnated activated carbon at a drying temperature of 90-120°C; reducing the dried activated carbon to obtain a catalyst. A metal alloy phase is formed on the surface of the carrier between the selected first active component and the second active component, and the activity is moderate, which is beneficial to improve product selectivity and prolong catalyst life. The raw material conversion rate can reach 97.8%, and the CTFE selectivity is up to 96.2%.
现有技术中的加氢脱氯催化剂仍存在转化率、选择性需要进一步提高,催化剂容易积碳、长期稳定性较差等问题。The hydrodechlorination catalysts in the prior art still have problems such as the conversion rate and selectivity need to be further improved, the catalysts are prone to carbon deposition, and the long-term stability is poor.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本发明提出了两种高稳定性、高选择性、不易积碳、寿命长的加氢脱氯催化剂,应用于三氟三氯乙烷加氢脱氯制三氟氯乙烯反应具有较高的活性、选择性和稳定性。In order to solve the above-mentioned technical problems, the present invention proposes two hydrodechlorination catalysts with high stability, high selectivity, not easy to deposit carbon and long service life, which are applied to the hydrodechlorination of trifluorotrichloroethane to produce chlorotrifluoroethylene The reaction has high activity, selectivity and stability.
本发明的目的是通过以下技术方案实现的:The purpose of this invention is to realize through the following technical solutions:
在第一方面,本发明提供第一种加氢脱氯催化剂,具体如下:In a first aspect, the present invention provides the first hydrodechlorination catalyst, which is specifically as follows:
一种加氢脱氯催化剂,催化剂以活性炭为载体,活性金属组分包括Pd和Cu,助剂包括Zn,以催化剂总重量为基准,活性金属组分的质量百分含量为0.5-3%,优选为0.5-2%,进一步优选为0.6-1%,助剂的质量百分含量为0.2-2%,优选为0.4-1%,进一步优选为0.6-0.8%,催化剂比表面积为800-1500m 2/g,催化剂总酸量为0.2-1.5mmol/g,优选为0.4-1.2mmol/g。 A hydrodechlorination catalyst, the catalyst uses activated carbon as a carrier, the active metal components include Pd and Cu, the auxiliary agent includes Zn, and the mass percentage of the active metal components is 0.5-3% based on the total weight of the catalyst, It is preferably 0.5-2%, more preferably 0.6-1%, the mass percentage of the auxiliary agent is 0.2-2%, preferably 0.4-1%, more preferably 0.6-0.8%, and the specific surface area of the catalyst is 800-1500m 2 /g, the total acid content of the catalyst is 0.2-1.5 mmol/g, preferably 0.4-1.2 mmol/g.
催化剂酸强度-5.6<H 0≤-3.0范围内的酸量≥90%,H 0≤-5.6范围内的酸量占比为0-10%,H 0>-3.0范围内的酸量占比为0-10%。催化剂酸强度采用正丁胺滴定法测量。 The acid strength of the catalyst is -5.6<H 0 ≤-3.0, the acid content is ≥90%, the acid content is 0-10% within the range of H 0 ≤-5.6, and the acid content is within the range of H 0 >-3.0. 0-10%. The catalyst acid strength was measured by n-butylamine titration.
优选地,催化剂酸强度-5.6<H 0≤-3.0范围内的酸量≥95%,H 0≤-5.6范围内的酸量占比为0-5%,H 0>-3.0范围内的酸量占比为0-5%。 Preferably, the amount of acid in the range of acid strength of the catalyst -5.6<H 0 ≤-3.0 is ≥95%, the amount of acid in the range of H 0 ≤-5.6 accounts for 0-5%, and the amount of acid in the range of H 0 >-3.0 The proportion is 0-5%.
催化剂B酸/L酸中心的比例为1:(5-50),优选为1:(10-40),进一步优选为1:(20-35)。催化剂B酸/L酸中心的比例通过吡啶吸附法测量。The ratio of catalyst B acid/L acid center is 1:(5-50), preferably 1:(10-40), more preferably 1:(20-35). The ratio of Catalyst B acid/L acid sites was measured by pyridine adsorption.
本发明催化剂B酸和L酸量控制在适当的范围内,提高了催化剂的加氢脱氯能力。The amount of acid B and acid L of the catalyst of the present invention is controlled within an appropriate range, so that the hydrodechlorination capacity of the catalyst is improved.
活性金属组分中,Pd和Cu的质量比为(1-7):(1-4)。In the active metal components, the mass ratio of Pd and Cu is (1-7):(1-4).
催化剂活性炭载体为经过氢氟酸、氨水依次处理后得到的预处理后的活性炭。The catalyst activated carbon carrier is pretreated activated carbon obtained by sequentially treating with hydrofluoric acid and ammonia water.
本发明助剂更为集中在催化剂表面。催化剂表面Zn原子丰度较高,调节了催化剂表面的酸性质,增强了抗积碳性能。The auxiliary agent of the present invention is more concentrated on the catalyst surface. The high abundance of Zn atoms on the catalyst surface adjusted the acidity of the catalyst surface and enhanced the anti-carbon deposition performance.
催化剂表面Zn原子丰度达到60-90wt%,优选为70-85wt%。The abundance of Zn atoms on the catalyst surface reaches 60-90 wt%, preferably 70-85 wt%.
催化剂表面Pd/Zn原子质量比为1:(5-20),Cu/Zn原子质量比为1:(5-20)。The atomic mass ratio of Pd/Zn on the catalyst surface was 1:(5-20), and the atomic mass ratio of Cu/Zn was 1:(5-20).
通过汞孔隙率法测量的催化剂平均孔径为2-10nm,优选为4-8nm。催化剂直径为5-10nm的孔占总孔体积50-80%,优选占60-75%。催化剂孔道结构合理,热传递效果好。The average pore size of the catalyst measured by mercury porosimetry is 2-10 nm, preferably 4-8 nm. The pores of the catalyst with a diameter of 5-10 nm account for 50-80% of the total pore volume, preferably 60-75%. The catalyst pore structure is reasonable and the heat transfer effect is good.
加氢脱氯催化剂用于三氟三氯乙烷加氢脱氯制三氟氯乙烯。Hydrodechlorination catalyst is used for hydrodechlorination of trifluorotrichloroethane to produce chlorotrifluoroethylene.
本发明第一种加氢脱氯催化剂的制备方法,包括以下步骤:The preparation method of the first hydrodechlorination catalyst of the present invention comprises the following steps:
(1)将活性炭进行预处理;(1) pretreatment with activated carbon;
(2)在预处理后的活性炭载体上担载活性金属组分;(2) supporting active metal components on the pretreated activated carbon carrier;
(3)引入助剂组分;(3) introducing auxiliary components;
(4)焙烧。(4) Roasting.
步骤(1)中将活性炭进行预处理的步骤包括:将活性炭加入质量浓度5-20%的氢氟酸溶液中,活性炭:氢氟酸溶液质量比为1:(1-2),于50-100℃下回流处理2-24小时,去离子水洗涤、干燥,然后加入质量浓度10-30%的氨水中,活性炭:氨水质量比为1:(1-2),室温下搅拌1-10小时,去离子水洗涤、干燥。The step of pretreating the activated carbon in step (1) includes: adding the activated carbon into a hydrofluoric acid solution with a mass concentration of 5-20%, the mass ratio of activated carbon:hydrofluoric acid solution is 1:(1-2), and at 50-20% Reflux treatment at 100°C for 2-24 hours, washed with deionized water, dried, and then added to ammonia water with a mass concentration of 10-30%, the mass ratio of activated carbon: ammonia water is 1: (1-2), stirring at room temperature for 1-10 hours , washed with deionized water and dried.
本发明预处理后的活性炭具有改善的酸强度分布、比表面积和孔道结构,活性组分和助剂在载体表面分散程度高,载体与活性组分和助剂结合强度大,催化剂活性高、稳定性高。The pretreated activated carbon of the present invention has improved acid strength distribution, specific surface area and pore structure, high dispersion degree of active components and auxiliary agents on the surface of the carrier, high bonding strength between the carrier and active components and auxiliary agents, and high catalyst activity and stability. Sex is high.
步骤(2)中在预处理后的活性炭载体上担载活性金属组分的步骤包括:将预处理后的活性炭载体加入至包含可溶性Pd盐和可溶性Cu盐的溶液中,浸渍2-24小时,洗涤、干燥。The step of supporting the active metal component on the pretreated activated carbon carrier in step (2) includes: adding the pretreated activated carbon carrier to a solution containing soluble Pd salt and soluble Cu salt, and immersing it for 2-24 hours, Wash and dry.
可溶性Pd盐选自氯化钯、硝酸钯等。可溶性Cu盐选自氯化铜、硝酸铜等。The soluble Pd salt is selected from palladium chloride, palladium nitrate and the like. The soluble Cu salt is selected from copper chloride, copper nitrate and the like.
包含可溶性Pd盐和可溶性Cu盐的溶液中,可溶性Pd盐的摩尔浓度为1-2mol/L,可溶性Cu盐的摩尔浓度为1-2mol/L。In the solution comprising the soluble Pd salt and the soluble Cu salt, the molar concentration of the soluble Pd salt is 1-2 mol/L, and the molar concentration of the soluble Cu salt is 1-2 mol/L.
步骤(3)中引入助剂组分的步骤包括:将担载活性金属组分的载体加入质量百分含量为5-20%的乙酸锌水溶液中,60-80℃下浸渍2-8小时,然后过滤、80-100℃下真空干燥6-24小时。The step of introducing the auxiliary component in step (3) includes: adding the carrier carrying the active metal component into the zinc acetate aqueous solution with a mass percentage of 5-20%, and immersing it at 60-80 ° C for 2-8 hours, It is then filtered and dried under vacuum at 80-100°C for 6-24 hours.
步骤(4)中焙烧的步骤包括:在250-500℃的温度下氮气气氛中焙烧2-5小时,然后在氢气气氛中150-300℃的温度下焙烧1-3小时。The roasting step in step (4) includes: roasting in a nitrogen atmosphere at a temperature of 250-500° C. for 2-5 hours, and then roasting at a temperature of 150-300° C. in a hydrogen atmosphere for 1-3 hours.
本发明氮气气氛焙烧时,由室温升至300-500℃时的升温速率为20-50℃/min,焙烧结束后自然降至室温。During the roasting in nitrogen atmosphere of the present invention, the heating rate when rising from room temperature to 300-500 DEG C is 20-50 DEG C/min, and the temperature is naturally lowered to room temperature after the roasting.
氢气气氛焙烧时,由室温升至150-300℃时的升温速率为10-20℃/min,焙烧结束后自然降至室温。When calcining in hydrogen atmosphere, the heating rate from room temperature to 150-300 ℃ is 10-20 ℃/min, and the temperature is naturally lowered to room temperature after the calcination.
本发明焙烧工艺的控制进一步调节了催化剂比表面积、催化剂酸量和酸强度的大小和分布,促进了B酸中心向L酸中心转化,酸性位分布均匀。The control of the roasting process of the present invention further adjusts the size and distribution of the catalyst specific surface area, the catalyst acid content and the acid strength, promotes the conversion of the B acid center to the L acid center, and the distribution of the acid sites is uniform.
三氟三氯乙烷加氢脱氯制三氟氯乙烯反应是强放热的工艺过程,积碳是加氢脱氯催化剂失活的主要原因。本发明通过调变催化剂的酸性质、孔道结构等,使得催化剂积碳活性中心减少,催化剂不容易积碳,抑制了副反应的发生,延长了催化剂的寿命。The hydrodechlorination of trifluorotrichloroethane to chlorotrifluoroethylene is a strong exothermic process, and carbon deposition is the main reason for the deactivation of the hydrodechlorination catalyst. By adjusting the acid property, pore structure and the like of the catalyst, the invention reduces the carbon deposition active center of the catalyst, makes the catalyst less prone to carbon deposition, suppresses the occurrence of side reactions, and prolongs the life of the catalyst.
在第二方面,本发明提供第二种加氢脱氯催化剂,具体如下:In a second aspect, the present invention provides a second hydrodechlorination catalyst, which is specifically as follows:
一种加氢脱氯催化剂,所述加氢脱氯催化剂包括载体、主催化剂和助剂;A hydrodechlorination catalyst comprising a carrier, a main catalyst and an auxiliary;
所述载体为活性炭、Al 2O 3或SiO 2,所述主催化剂和助剂负载于载体上; The carrier is activated carbon, Al 2 O 3 or SiO 2 , and the main catalyst and auxiliary agent are supported on the carrier;
所述主催化剂为Pd和Cu;The main catalysts are Pd and Cu;
作为优选方案,所述Pd用量占催化剂总质量的0.5~3%,所述Cu用量占催化剂总质量的2.0~10.5%,所述助剂的用量为催化剂总质量的0.2~3.0%。As a preferred solution, the amount of Pd accounts for 0.5-3% of the total mass of the catalyst, the amount of Cu accounts for 2.0-10.5% of the total mass of the catalyst, and the amount of the auxiliary agent is 0.2-3.0% of the total mass of the catalyst.
作为进一步优选方案,所述助剂为Sn和/或Mn,Sn和/或Mn用量占催化剂总质量的0.2~3.0%。As a further preferred solution, the auxiliary agent is Sn and/or Mn, and the amount of Sn and/or Mn accounts for 0.2-3.0% of the total mass of the catalyst.
作为进一步优选方案,助剂除了包括Sn和/或Mn外,还包括Zn、Zr、Ag、Ti、Cd、Hg、In、Pb、Bi中的一至三种;助剂的用量为催化剂总质量的0.2~3.0%,Sn和/或Mn用量占催化剂总质量的0.1~2.0%。Zn、Zr、Ag、Ti、Cd、Hg、In、Pb、Bi等助剂组分的添加进一步调节了催化剂表面性质,提高了Sn和/或Mn、Pd、Cu在载体上的分散性和结合性。As a further preferred solution, in addition to Sn and/or Mn, the auxiliary agent also includes one to three kinds of Zn, Zr, Ag, Ti, Cd, Hg, In, Pb, and Bi; the amount of the auxiliary agent is the total mass of the catalyst 0.2-3.0%, and the amount of Sn and/or Mn accounts for 0.1-2.0% of the total mass of the catalyst. The addition of Zn, Zr, Ag, Ti, Cd, Hg, In, Pb, Bi and other auxiliary components further adjusts the surface properties of the catalyst and improves the dispersion and binding of Sn and/or Mn, Pd, and Cu on the carrier sex.
可选地,助剂为Sn、Zn。可选地,助剂为Mn、Zn。可选地,助剂为Sn、Mn、Zn。Optionally, the auxiliary agents are Sn and Zn. Optionally, the auxiliary agents are Mn and Zn. Optionally, the auxiliary agent is Sn, Mn, Zn.
可选地,助剂为Sn、Zn、Ti。可选地,助剂为Mn、Zn、Ti。可选地,助剂为Sn、Mn、Zn、Ti。Optionally, the auxiliary agent is Sn, Zn, Ti. Optionally, the auxiliary agent is Mn, Zn, Ti. Optionally, the auxiliary agent is Sn, Mn, Zn, Ti.
可选地,助剂为Sn、Zr、Cd、Bi。可选地,助剂为Mn、Zr、Cd、Bi。可选地,助剂为Sn、Mn、Zr、Cd、Bi。Optionally, the auxiliary agent is Sn, Zr, Cd, Bi. Optionally, the auxiliary agent is Mn, Zr, Cd, Bi. Optionally, the auxiliary agent is Sn, Mn, Zr, Cd, Bi.
可选地,助剂为Sn、Ag、Hg、In。可选地,助剂为Mn、Ag、Hg、In。可选地,助剂为Sn、Mn、Ag、Hg、In。Optionally, the auxiliary agent is Sn, Ag, Hg, In. Optionally, the auxiliary agent is Mn, Ag, Hg, In. Optionally, the auxiliary agent is Sn, Mn, Ag, Hg, In.
本发明催化剂的制备方法包括:将载体浸渍在活性组分和助剂浸渍液中。The preparation method of the catalyst of the present invention comprises: impregnating the carrier in the impregnation liquid of the active component and the auxiliary agent.
作为进一步优选方案,活性组分和助剂浸渍液包括活性组分和助剂可溶性盐;浸渍液pH值范围在3-9.5。作为进一步优选方案,浸渍液pH值范围在7-9。As a further preferred solution, the active component and auxiliary agent immersion liquid includes active component and auxiliary agent soluble salt; the pH value of the immersion liquid is in the range of 3-9.5. As a further preferred solution, the pH value of the impregnation solution is in the range of 7-9.
作为进一步优选方案,活性组分和助剂可溶性盐可以为氯化盐或硝酸盐。As a further preferred solution, the soluble salt of the active component and the auxiliary agent can be chloride or nitrate.
作为进一步优选方案,载体为活性炭,浸渍活性组分和助剂之前,将活性炭进行高温预处理、酸洗/碱洗预处理。高温预处理、酸洗/碱洗预处理可以提高活性炭载体的稳定性、与担载组分的结合能力。As a further preferred solution, the carrier is activated carbon, and the activated carbon is subjected to high temperature pretreatment, acid washing/alkali washing pretreatment before impregnating the active components and auxiliary agents. High temperature pretreatment, acid washing/alkali washing pretreatment can improve the stability of the activated carbon support and the binding ability with the supporting components.
作为进一步优选方案,以活性炭为载体时,活性炭比表面积为800-1500m 2/g。 As a further preferred solution, when activated carbon is used as a carrier, the specific surface area of the activated carbon is 800-1500 m 2 /g.
作为进一步优选方案,以活性炭为载体时,使用硝酸、盐酸、硫酸、高氯酸和氢氟酸等进行酸洗预处理。As a further preferred solution, when activated carbon is used as a carrier, nitric acid, hydrochloric acid, sulfuric acid, perchloric acid and hydrofluoric acid are used for pickling pretreatment.
作为进一步优选方案,以活性炭为载体时,使用氨水、氢氧化钾等进行碱洗预处理。As a further preferred solution, when activated carbon is used as a carrier, ammonia water, potassium hydroxide, etc. are used for alkaline washing pretreatment.
作为进一步优选方案,以活性炭为载体时,使用高温对活性炭进行高温预处理,温度可设定为1700-2000℃。高温预处理时间为2-6小时,真空环境。As a further preferred solution, when activated carbon is used as a carrier, high temperature is used to perform high temperature pretreatment on the activated carbon, and the temperature can be set to 1700-2000 °C. High temperature pretreatment time is 2-6 hours, vacuum environment.
本发明还保护一种三氟氯乙烯制备方法,其选用上述加氢脱氯催化剂,将三氟三氯乙烷、氢气与所述加氢脱氯催化剂在150~300℃下反应,得到三氟氯乙烯。The present invention also protects a method for preparing chlorotrifluoroethylene, which selects the above hydrodechlorination catalyst, and reacts trifluorotrichloroethane, hydrogen and the hydrodechlorination catalyst at 150-300° C. to obtain trifluorotrifluoroethylene vinyl chloride.
作为进一步优选方案,反应压力控制为1-1.5MPa。As a further preferred solution, the reaction pressure is controlled to be 1-1.5MPa.
作为进一步优选方案,停留时间控制为15-25s。As a further preferred solution, the residence time is controlled to be 15-25s.
作为进一步优选方案,为使反应物与催化剂接触充分并反应充分,氢气气速为30-60ml/min。As a further preferred solution, in order to make the reactant and the catalyst fully contact and react sufficiently, the hydrogen gas velocity is 30-60ml/min.
作为进一步优选方案,氢气与三氟三氯乙烷的摩尔比为(1.5~3.1):1。As a further preferred solution, the molar ratio of hydrogen to trifluorotrichloroethane is (1.5-3.1):1.
作为进一步优选方案,原料空速为10-1300h -1,更优选10-1100h -1As a further preferred solution, the raw material space velocity is 10-1300h -1 , more preferably 10-1100h -1 .
与现有技术相比,本发明具有的有益效果包括:Compared with the prior art, the beneficial effects of the present invention include:
1.本发明的两种加氢脱氯催化剂均具有稳定性好、活性高、反应选择性高,适用反应温度友好,寿命长等优点,用于三氟氯乙烯制备时,可实现绿色环保、成本降低的有益效果,更有利于工业规模生产。1. Both of the two hydrodechlorination catalysts of the present invention have the advantages of good stability, high activity, high reaction selectivity, friendly applicable reaction temperature, long service life, etc. When used in the preparation of chlorotrifluoroethylene, it can realize green environmental protection, The beneficial effect of cost reduction is more conducive to industrial scale production.
2.本发明的第一种加氢脱氯催化剂通过调变催化剂的酸性质、孔道结构等,使得催化剂 积碳活性中心减少,催化剂不容易积碳,抑制了副反应的发生,延长了催化剂的寿命。2. The first hydrodechlorination catalyst of the present invention reduces the carbon deposit active center of the catalyst by adjusting the acidity, pore structure, etc. of the catalyst, so that the catalyst is not easy to deposit carbon, suppresses the occurrence of side reactions, and prolongs the catalyst life. life.
3.本发明的第二种加氢脱氯催化剂在Pd-Cu体系催化剂基础上,加入Sn或Mn以抑制团聚,提高催化剂性能,用于制备三氟氯乙烯时,可实现绿色环保、成本降低的有益效果,更好地满足市场化需求。3. The second hydrodechlorination catalyst of the present invention is based on the Pd-Cu system catalyst, and Sn or Mn is added to suppress the agglomeration and improve the catalyst performance. When used for preparing chlorotrifluoroethylene, it can achieve green environmental protection and cost reduction The beneficial effect is better to meet the market demand.
具体实施方式Detailed ways
下面结合具体实施例来对本发明进行进一步说明,但并不将本发明局限于这些具体实施方式。本领域技术人员应该认识到,本发明涵盖了权利要求书范围内所可能包括的所有备选方案、改进方案和等效方案。The present invention will be further described below with reference to specific embodiments, but the present invention is not limited to these specific embodiments. Those skilled in the art should realize that the present invention covers all alternatives, modifications and equivalents that may be included within the scope of the claims.
(第一方面)、本发明实施例第一种加氢脱氯催化剂的制备及应用。(First aspect), the preparation and application of the first hydrodechlorination catalyst in the embodiment of the present invention.
实施例1.1Example 1.1
将活性炭加入质量浓度20%的氢氟酸溶液中,活性炭:氢氟酸溶液质量比为1:2,于80℃下回流处理10小时,去离子水洗涤、干燥,然后加入质量浓度28%的氨水中,活性炭:氨水质量比为1:2,室温下搅拌5小时,去离子水洗涤、干燥。将预处理后的活性炭载体加入至包含氯化钯和氯化铜的溶液中,浸渍6小时,洗涤、干燥。包含氯化钯和氯化铜的溶液中,氯化钯的摩尔浓度为1mol/L,氯化铜的摩尔浓度为1mol/L。将担载活性组分的载体加入质量百分含量为10%的乙酸锌水溶液中,70℃下浸渍6小时,然后过滤、80℃下真空干燥12小时。氮气气氛下,以20℃/min的升温速率由室温升至400℃,并在400℃焙烧3小时,然后自然降至室温,切换为氢气气氛,以15℃/min的升温速率由室温升至250℃,并在250℃焙烧2小时,然后自然降至室温。The activated carbon was added to the hydrofluoric acid solution with a mass concentration of 20%, the mass ratio of activated carbon: hydrofluoric acid solution was 1:2, refluxed at 80 ° C for 10 hours, washed with deionized water, dried, and then added with a mass concentration of 28%. In ammonia water, the mass ratio of activated carbon: ammonia water is 1:2, stirring at room temperature for 5 hours, washing with deionized water, and drying. The pretreated activated carbon support was added to a solution containing palladium chloride and cupric chloride, soaked for 6 hours, washed and dried. In the solution containing palladium chloride and cupric chloride, the molar concentration of palladium chloride is 1 mol/L, and the molar concentration of cupric chloride is 1 mol/L. The carrier carrying the active component was added to a zinc acetate aqueous solution with a mass percentage of 10%, immersed at 70° C. for 6 hours, then filtered and vacuum-dried at 80° C. for 12 hours. Under a nitrogen atmosphere, the temperature was increased from room temperature to 400 °C at a heating rate of 20 °C/min, and calcined at 400 °C for 3 hours, then naturally lowered to room temperature, switched to a hydrogen atmosphere, and the temperature was increased from room temperature at a heating rate of 15 °C/min. Raised to 250°C and calcined at 250°C for 2 hours, then naturally cooled to room temperature.
制备的催化剂中,Pd为0.5wt%,Cu为1wt%,Zn为1wt%,催化剂比表面积为882m 2/g,催化剂总酸量为1.1mmol/g。采用正丁胺滴定法测量的催化剂酸强度-5.6<H 0≤-3.0范围内的酸量为95%,H 0≤-5.6范围内的酸量占比为2%,H 0>-3.0范围内的酸量占比为3%。通过吡啶吸附法测量的催化剂B酸/L酸中心的比例为1:20。催化剂表面Zn原子丰度达到75wt%。催化剂表面Pd/Zn原子质量比为1:7.5,Cu/Zn原子质量比为1:5。通过汞孔隙率法测量的催化剂平均孔径为5.8nm。催化剂直径为5-10nm的孔占总孔体积64%。 In the prepared catalyst, Pd is 0.5wt%, Cu is 1wt%, Zn is 1wt%, the specific surface area of the catalyst is 882m 2 /g, and the total acid content of the catalyst is 1.1mmol/g. The acid strength of the catalyst measured by n-butylamine titration method is 95% in the range of -5.6<H 0 ≤-3.0, the proportion of acid in the range of H 0 ≤-5.6 is 2%, and the range of H 0 >-3.0 The proportion of acid inside is 3%. The ratio of catalyst B acid/L acid sites measured by pyridine adsorption was 1:20. The abundance of Zn atoms on the catalyst surface reaches 75wt%. The atomic mass ratio of Pd/Zn on the catalyst surface was 1:7.5, and the atomic mass ratio of Cu/Zn was 1:5. The average pore size of the catalyst measured by mercury porosimetry was 5.8 nm. The catalyst pores with a diameter of 5-10 nm accounted for 64% of the total pore volume.
将制备的催化剂在反应温度300℃,空速300h -1,三氟三氯乙烷与氢气的摩尔比为1:3的条件下催化三氟三氯乙烷与氢气反应时,三氟三氯乙烷转化率达到100%,三氟氯乙烯选择性达到99.46%。反应500小时后,三氟三氯乙烷转化率仍为100%,三氟氯乙烯选择性为99.38%。 When the prepared catalyst catalyzes the reaction of trifluorotrichloroethane and hydrogen under the conditions of a reaction temperature of 300°C, a space velocity of 300h -1 and a molar ratio of trifluorotrichloroethane to hydrogen of 1:3, trifluorotrichloroethane will react with hydrogen. The conversion rate of ethane reaches 100%, and the selectivity of chlorotrifluoroethylene reaches 99.46%. After 500 hours of reaction, the conversion rate of trifluorotrichloroethane was still 100%, and the selectivity of trifluorochloroethylene was 99.38%.
对比例1.1Comparative Example 1.1
与实施例1.1不同的是,活性炭未进行预处理直接担载活性金属组分。催化剂比表面积为554m 2/g,催化剂总酸量为1mmol/g。采用正丁胺滴定法测量的催化剂酸强度-5.6<H 0≤-3.0范围内的酸量为81%,H 0≤-5.6范围内的酸量占比为6%,H 0>-3.0范围内的酸量占比为13%。通过吡啶吸附法测量的催化剂B酸/L酸中心的比例为1:73。催化剂表面Zn原子丰度达到53wt%。催化剂表面Pd/Zn原子质量比为1:3,Cu/Zn原子质量比为1:2。通过汞孔隙率法测量的催化剂平均孔径为2.5nm。催化剂直径为5-10nm的孔占总孔体积38%。 Different from Example 1.1, the activated carbon was directly loaded with active metal components without pretreatment. The specific surface area of the catalyst was 554 m 2 /g, and the total acid content of the catalyst was 1 mmol/g. The acid strength of the catalyst measured by n-butylamine titration method is 81% in the range of -5.6<H 0 ≤-3.0, the acid content in the range of H 0 ≤-5.6 is 6%, and the range of H 0 >-3.0 The proportion of acid inside is 13%. The ratio of catalyst B acid/L acid sites measured by pyridine adsorption was 1:73. The abundance of Zn atoms on the catalyst surface reaches 53wt%. The atomic mass ratio of Pd/Zn on the catalyst surface was 1:3, and the atomic mass ratio of Cu/Zn was 1:2. The average pore size of the catalyst measured by mercury porosimetry was 2.5 nm. The catalyst pores with a diameter of 5-10 nm accounted for 38% of the total pore volume.
将制备的催化剂在反应温度300℃,空速300h -1,三氟三氯乙烷与氢气的摩尔比为1:3的条件下催化三氟三氯乙烷与氢气反应时,三氟三氯乙烷转化率为100%,三氟氯乙烯选择性为97.24%。反应500小时后,三氟三氯乙烷转化率为98.45%,三氟氯乙烯选择性为93.78%。 When the prepared catalyst catalyzes the reaction of trifluorotrichloroethane and hydrogen under the conditions of a reaction temperature of 300°C, a space velocity of 300h -1 and a molar ratio of trifluorotrichloroethane to hydrogen of 1:3, trifluorotrichloroethane will react with hydrogen. The ethane conversion was 100% and the chlorotrifluoroethylene selectivity was 97.24%. After 500 hours of reaction, the conversion rate of trifluorotrichloroethane was 98.45%, and the selectivity of chlorotrifluoroethylene was 93.78%.
对比例1.2Comparative Example 1.2
与实施例1.1不同的是,未加入助剂Zn。催化剂比表面积为875m 2/g,催化剂总酸量为2.1mmol/g。采用正丁胺滴定法测量的催化剂酸强度-5.6<H 0≤-3.0范围内的酸量为79%,H 0≤-5.6范围内的酸量占比为15%,H 0>-3.0范围内的酸量占比为6%。通过吡啶吸附法测量的催化剂B酸/L酸中心的比例为2:1。通过汞孔隙率法测量的催化剂平均孔径为6.3nm。催化剂直径为5-10nm的孔占总孔体积52%。 Unlike Example 1.1, no auxiliary Zn was added. The specific surface area of the catalyst was 875 m 2 /g, and the total acid content of the catalyst was 2.1 mmol/g. The acid strength of the catalyst measured by n-butylamine titration method is 79% in the range of -5.6<H 0 ≤-3.0, the acid content in the range of H 0 ≤-5.6 is 15%, and the range of H 0 >-3.0 The proportion of acid inside is 6%. The ratio of Catalyst B acid/L acid sites measured by pyridine adsorption was 2:1. The average pore size of the catalyst measured by mercury porosimetry was 6.3 nm. The catalyst pores with a diameter of 5-10 nm accounted for 52% of the total pore volume.
将制备的催化剂在反应温度300℃,空速300h -1,三氟三氯乙烷与氢气的摩尔比为1:3的条件下催化三氟三氯乙烷与氢气反应时,三氟三氯乙烷转化率为100%,三氟氯乙烯选择性为96.49%。反应500小时后,三氟三氯乙烷转化率为97.73%,三氟氯乙烯选择性为92.46%。 When the prepared catalyst catalyzes the reaction of trifluorotrichloroethane and hydrogen under the conditions of a reaction temperature of 300°C, a space velocity of 300h -1 and a molar ratio of trifluorotrichloroethane to hydrogen of 1:3, trifluorotrichloroethane will react with hydrogen. The ethane conversion was 100% and the chlorotrifluoroethylene selectivity was 96.49%. After 500 hours of reaction, the conversion rate of trifluorotrichloroethane was 97.73%, and the selectivity of chlorotrifluoroethylene was 92.46%.
(第二方面)、本发明实施例第二种加氢脱氯催化剂的制备及应用。(Second aspect), the preparation and application of the second hydrodechlorination catalyst in the embodiment of the present invention.
实施例2.1活性炭预处理Example 2.1 Activated carbon pretreatment
取一定量的活性炭,活性炭比表面积为910m 2/g。在1800℃真空条件下处理2小时,冷却后浸入预先稀释好的20%稀硝酸中,搅拌升温达到100℃,在90℃恒温水浴中回流5h。恒温水浴结束后,用去离子水洗至中性后,在110℃下干燥8h,得到预处理后的活性炭载体,备用。 Take a certain amount of activated carbon, the specific surface area of activated carbon is 910m 2 /g. Treated under vacuum at 1800°C for 2 hours, immersed in pre-diluted 20% dilute nitric acid after cooling, heated to 100°C with stirring, and refluxed in a constant temperature water bath at 90°C for 5h. After the constant temperature water bath, washed with deionized water until neutral, and dried at 110 °C for 8 h to obtain the pretreated activated carbon carrier for use.
实施例2.2催化剂制备Example 2.2 Catalyst preparation
配置浸渍液:将活性组分和助剂可溶性氯化盐溶液混合后,用氨水调节pH值为9。Configure the immersion solution: After mixing the active ingredient and the auxiliary soluble chloride salt solution, adjust the pH value to 9 with ammonia water.
将载体浸渍在浸渍液中,60℃浸渍2h,然后在90℃下干燥12h。催化剂在使用前经过氢 气在200℃下还原2h。The carrier was immersed in the impregnation solution, immersed at 60°C for 2 hours, and then dried at 90°C for 12 hours. The catalyst was reduced by hydrogen at 200 °C for 2 h before use.
催化剂各组分如表1所示。The components of the catalyst are shown in Table 1.
表1催化剂各组分Table 1 Catalyst components
序号serial number 活性组分Active ingredient 助剂Auxiliary 载体carrier
11 0.5wt%Pd-8wt%Cu0.5wt%Pd-8wt%Cu 1wt%Sn1wt% Sn 实施例2.1活性炭Example 2.1 Activated carbon
22 0.8wt%Pd-6wt%Cu0.8wt%Pd-6wt%Cu 2wt%Mn2wt%Mn Al 2O 3 Al 2 O 3
33 1.2wt%Pd-10wt%Cu1.2wt%Pd-10wt%Cu 0.5wt%Sn-1wt%Mn0.5wt%Sn-1wt%Mn SiO 2 SiO2
44 1wt%Pd-8wt%Cu1wt%Pd-8wt%Cu 0.2wt%Sn-0.3wt%Zn0.2wt%Sn-0.3wt%Zn Al 2O 3 Al 2 O 3
55 1wt%Pd-6wt%Cu1wt%Pd-6wt%Cu 0.5wt%Sn-0.5wt%Mn-0.4wt%Zn-0.2wt%Ti0.5wt%Sn-0.5wt%Mn-0.4wt%Zn-0.2wt%Ti 实施例2.1活性炭Example 2.1 Activated carbon
66 2.5wt%Pd-6wt%Cu2.5wt%Pd-6wt%Cu 0.1wt%Mn-0.1wt%Zr-0.1wt%Cd-0.1wt%Bi0.1wt%Mn-0.1wt%Zr-0.1wt%Cd-0.1wt%Bi SiO 2 SiO2
77 0.5wt%Pd-6wt%Cu0.5wt%Pd-6wt%Cu 0.2wt%Sn-0.2wt%Mn-0.1wt%Ag-0.1wt%Hg-0.1wt%In0.2wt%Sn-0.2wt%Mn-0.1wt%Ag-0.1wt%Hg-0.1wt%In 实施例2.1活性炭Example 2.1 Activated carbon
88 0.5wt%Pd-6wt%Cu0.5wt%Pd-6wt%Cu ———— 实施例2.1活性炭Example 2.1 Activated carbon
实施例2.3Example 2.3
将实施例2.2制备的催化剂进行三氯三氯乙烷加氢脱氯反应,催化反应温度控制为280℃后通入氢气和三氯三氯乙烷,氢气与三氯三氯乙烷的摩尔比为1.8:1,反应压力在1.1Mpa,停留时间为20秒,氢气气速为40ml/min,原料空速为500h -1。将反应产物经急冷、碱洗、水洗、干燥、压缩和精馏后得到三氟氯乙烯, The catalyst prepared in Example 2.2 is carried out to the hydrodechlorination of trichlorotrichloroethane, and the catalytic reaction temperature is controlled to be 280 ° C and then feed hydrogen and trichlorotrichloroethane, and the mol ratio of hydrogen and trichlorotrichloroethane It is 1.8:1, the reaction pressure is 1.1Mpa, the residence time is 20 seconds, the hydrogen gas velocity is 40ml/min, and the raw material space velocity is 500h -1 . The reaction product is subjected to rapid cooling, alkali washing, water washing, drying, compression and rectification to obtain chlorotrifluoroethylene,
反应结果如下表2所示。The reaction results are shown in Table 2 below.
表2催化剂测试结果Table 2 Catalyst test results
Figure PCTCN2021117090-appb-000001
Figure PCTCN2021117090-appb-000001

Claims (20)

  1. 一种加氢脱氯催化剂,其特征在于:催化剂以活性炭为载体,活性金属组分包括Pd和Cu,助剂包括Zn,以催化剂总重量为基准,活性金属组分的质量百分含量为0.5-3%,助剂的质量百分含量为0.2-2%,催化剂比表面积为800-1500m2/g,催化剂总酸量为0.2-1.5mmol/g。A hydrodechlorination catalyst is characterized in that: the catalyst takes activated carbon as a carrier, the active metal components include Pd and Cu, the auxiliary agent includes Zn, and the mass percentage of the active metal components is 0.5 based on the total weight of the catalyst. -3%, the mass percentage of the auxiliary agent is 0.2-2%, the specific surface area of the catalyst is 800-1500m2/g, and the total acid content of the catalyst is 0.2-1.5mmol/g.
  2. 如权利要求1所述的加氢脱氯催化剂,其特征在于:催化剂酸强度-5.6<H 0≤-3.0范围内的酸量≥90%。 The hydrodechlorination catalyst according to claim 1, characterized in that: the acid amount in the range of catalyst acid strength -5.6<H 0 ≤-3.0 is ≥90%.
  3. 如权利要求1所述的加氢脱氯催化剂,其特征在于:活性金属组分中,Pd和Cu的质量比为(1-7):(1-4)。The hydrodechlorination catalyst according to claim 1, characterized in that: in the active metal component, the mass ratio of Pd and Cu is (1-7):(1-4).
  4. 如权利要求1所述的加氢脱氯催化剂,其特征在于:加氢脱氯催化剂用于三氟三氯乙烷加氢脱氯制三氟氯乙烯。The hydrodechlorination catalyst of claim 1, wherein the hydrodechlorination catalyst is used for the hydrodechlorination of trifluorotrichloroethane to produce chlorotrifluoroethylene.
  5. 如权利要求1所述的加氢脱氯催化剂的制备方法,其特征在于:包括以下步骤:The preparation method of hydrodechlorination catalyst as claimed in claim 1, is characterized in that: comprises the following steps:
    (1)将活性炭进行预处理;(1) pretreatment with activated carbon;
    (2)在预处理后的活性炭载体上担载活性金属组分;(2) supporting active metal components on the pretreated activated carbon carrier;
    (3)引入助剂组分;(3) introducing auxiliary components;
    (4)焙烧。(4) Roasting.
  6. 如权利要求5所述的制备方法,其特征在于:步骤(1)中将活性炭进行预处理的步骤包括:将活性炭加入质量浓度5-20%的氢氟酸溶液中,于50-100℃下回流处理2-24小时,洗涤、干燥,然后加入质量浓度10-30%的氨水中,室温下搅拌1-10小时,洗涤、干燥。The preparation method according to claim 5, wherein the step of pre-processing the activated carbon in step (1) comprises: adding the activated carbon into a hydrofluoric acid solution with a mass concentration of 5-20%, at 50-100° C. Reflux treatment for 2-24 hours, washing and drying, then adding ammonia water with a mass concentration of 10-30%, stirring at room temperature for 1-10 hours, washing and drying.
  7. 如权利要求5所述的制备方法,其特征在于:步骤(2)中在预处理后的活性炭载体上担载活性金属组分的步骤包括:将预处理后的活性炭载体加入至包含可溶性Pd盐和可溶性Cu盐的溶液中,浸渍2-24小时,洗涤、干燥。The preparation method according to claim 5, characterized in that: in step (2), the step of supporting the active metal component on the pretreated activated carbon carrier comprises: adding the pretreated activated carbon carrier to a material containing soluble Pd salts and soluble Cu salt solution, immersed for 2-24 hours, washed and dried.
  8. 如权利要求5所述的制备方法,其特征在于:步骤(3)中引入助剂组分的步骤包括:将担载活性金属组分的载体加入质量百分含量为5-20%的乙酸锌水溶液中,60-80℃下浸渍2-8小时,然后过滤、80-100℃下真空干燥6-24小时。The preparation method according to claim 5, characterized in that: the step of introducing an auxiliary component in step (3) comprises: adding the carrier carrying the active metal component into zinc acetate with a mass percentage content of 5-20% In an aqueous solution, soak at 60-80°C for 2-8 hours, then filter and vacuum dry at 80-100°C for 6-24 hours.
  9. 如权利要求5所述的制备方法,其特征在于:步骤(4)中焙烧的步骤包括:在250-500℃的温度下氮气气氛中焙烧2-5小时,然后在氢气气氛中150-300℃的温度下焙烧1-3小时。The preparation method according to claim 5, wherein the roasting step in step (4) comprises: roasting in a nitrogen atmosphere at a temperature of 250-500° C. for 2-5 hours, and then roasting in a hydrogen atmosphere at 150-300° C. calcined at the same temperature for 1-3 hours.
  10. 权利要求1所述的加氢脱氯催化剂在三氟三氯乙烷加氢脱氯制三氟氯乙烯中的应用。Application of the hydrodechlorination catalyst of claim 1 in the preparation of chlorotrifluoroethylene by hydrodechlorination of trifluorotrichloroethane.
  11. 一种加氢脱氯催化剂,所述加氢脱氯催化剂包括载体、主催化剂和助剂,载体为活 性炭、Al 2O 3或SiO 2,主催化剂和助剂负载于载体上,主催化剂为Pd和Cu,其特征在于,所述助剂包括Sn和/或Mn。 A hydrodechlorination catalyst, the hydrodechlorination catalyst comprises a carrier, a main catalyst and an auxiliary, the carrier is activated carbon, Al 2 O 3 or SiO 2 , the main catalyst and the auxiliary are supported on the carrier, and the main catalyst is Pd and Cu, characterized in that the additives include Sn and/or Mn.
  12. 如权利要求11所述的催化剂,其特征在于,助剂还包括Zn、Zr、Ag、Ti、Cd、Hg、In、Pb、Bi中的一至三种。The catalyst according to claim 11, wherein the auxiliary agent further comprises one to three kinds of Zn, Zr, Ag, Ti, Cd, Hg, In, Pb and Bi.
  13. 如权利要求11或12所述的催化剂,其特征在于,Pd用量占催化剂总质量的0.5~3%,所述Cu用量占催化剂总质量的2.0~10.5%,所述助剂的用量为催化剂总质量的0.2~3.0%。The catalyst according to claim 11 or 12, wherein the amount of Pd accounts for 0.5-3% of the total mass of the catalyst, the amount of Cu accounts for 2.0-10.5% of the total mass of the catalyst, and the amount of the auxiliary agent is the total amount of the catalyst. 0.2 to 3.0% of the mass.
  14. 如权利要求11所述的催化剂,其特征在于,Sn和/或Mn用量占催化剂总质量的0.2~3.0%。The catalyst according to claim 11, wherein the amount of Sn and/or Mn accounts for 0.2-3.0% of the total mass of the catalyst.
  15. 如权利要求12所述的催化剂,其特征在于,Sn和/或Mn用量占催化剂总质量的0.1~2.0%。The catalyst according to claim 12, wherein the amount of Sn and/or Mn accounts for 0.1-2.0% of the total mass of the catalyst.
  16. 如权利要求11所述的催化剂,其特征在于,以活性炭为载体时,活性炭比表面积为800-1500m 2/g。 The catalyst of claim 11, wherein when activated carbon is used as a carrier, the specific surface area of the activated carbon is 800-1500 m 2 /g.
  17. 一种三氟氯乙烯的制备方法,该方法采用如权利要求11-16任一项所述的催化剂,其特征在于,将三氟三氯乙烷、氢气与所述加氢脱氯催化剂在150~300℃下反应,得到三氟氯乙烯。A preparation method of chlorotrifluoroethylene, the method adopts the catalyst according to any one of claims 11-16, wherein, trifluorotrichloroethane, hydrogen and the hydrodechlorination catalyst are mixed at 150 React at ~300°C to obtain chlorotrifluoroethylene.
  18. 如权利要求17所述的制备方法,其特征在于,反应压力控制为1-1.5MPa。The preparation method according to claim 17, wherein the reaction pressure is controlled to be 1-1.5MPa.
  19. 如权利要求17所述的制备方法,其特征在于,停留时间控制为15-25s。The preparation method of claim 17, wherein the residence time is controlled to be 15-25s.
  20. 如权利要求17所述的制备方法,其特征在于,氢气气速为30-60mL/min。The preparation method of claim 17, wherein the hydrogen gas velocity is 30-60 mL/min.
PCT/CN2021/117090 2020-12-10 2021-09-08 Hydrodechlorination catalyst and application thereof in preparation of chlorotrifluoroethylene WO2022121398A1 (en)

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CN102211028A (en) * 2010-04-08 2011-10-12 中化蓝天集团有限公司 Hydrogenation dechlorinating catalyst for synthesizing trifluoroethylene and novel preprocessing process of carrier of catalyst
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