WO2022120180A1 - Courroie antiadhésive présentant des propriétés améliorées d'adhérence, de perforation, de conformabilité et de flexion - Google Patents

Courroie antiadhésive présentant des propriétés améliorées d'adhérence, de perforation, de conformabilité et de flexion Download PDF

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Publication number
WO2022120180A1
WO2022120180A1 PCT/US2021/061825 US2021061825W WO2022120180A1 WO 2022120180 A1 WO2022120180 A1 WO 2022120180A1 US 2021061825 W US2021061825 W US 2021061825W WO 2022120180 A1 WO2022120180 A1 WO 2022120180A1
Authority
WO
WIPO (PCT)
Prior art keywords
flexible
nonstick
press
belt
yarn fabric
Prior art date
Application number
PCT/US2021/061825
Other languages
English (en)
Inventor
William Christopher Lewis
Barton R. LEWIS
Malcolm SWIFT
William James Lewis
Ismael SALOMON
Original Assignee
Afc Specialty Coatings Group, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Afc Specialty Coatings Group, Inc. filed Critical Afc Specialty Coatings Group, Inc.
Priority to JP2023558302A priority Critical patent/JP2023554173A/ja
Priority to US18/039,413 priority patent/US20230416004A1/en
Priority to MX2023006158A priority patent/MX2023006158A/es
Priority to EP21901534.4A priority patent/EP4255830A1/fr
Priority to CA3198101A priority patent/CA3198101A1/fr
Publication of WO2022120180A1 publication Critical patent/WO2022120180A1/fr
Priority to CONC2023/0006839A priority patent/CO2023006839A2/es

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30—Belts or like endless load-carriers
    • B65G15/32—Belts or like endless load-carriers made of rubber or plastics
    • B65G15/38—Belts or like endless load-carriers made of rubber or plastics with flame-resistant layers, e.g. of asbestos, glass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B5/00—Presses characterised by the use of pressing means other than those mentioned in the preceding groups
    • B30B5/04—Presses characterised by the use of pressing means other than those mentioned in the preceding groups wherein the pressing means is in the form of an endless band
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30—Belts or like endless load-carriers
    • B65G15/32—Belts or like endless load-carriers made of rubber or plastics
    • B65G15/34—Belts or like endless load-carriers made of rubber or plastics with reinforcing layers, e.g. of fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0202—Agricultural and processed food products

Definitions

  • This invention relates generally to conveyor belts and other non-stick applications, and, more particularly, to improved materials for such non-stick belts and other applications.
  • Conveyor belts are known for a variety of uses, such as in food preparation or cooking applications, where the belt is used to convey objects continuously through a processing unit and/or or a cooking or heating zone of high temperatures.
  • Silicone rubber- coated fiberglass fabrics and polytetrafluoroethylene (“PTFE”) coated and/or laminated fiberglass fabrics are commonly used in conveyor belts for diverse applications, as well as various cookware applications.
  • Plain weaves are the standard used for lightweight belting (e.g., under 20 mils), due to historical use and lower cost.
  • each warp fiber passes alternately under and over each weft fiber.
  • the fabric is symmetrical, with good stability and reasonable porosity. With large fibers, plain weave style can result in excessive crimp and therefore it tends not to be used for heavy fabrics.
  • Satin weaves are known and used for heavy weight belting, such as those over 20 mils in thickness. Satin weaves can allow fibers to be woven in a close proximity and can produce fabrics with a ‘tight’ weave. The weave is known to have a low stability and its asymmetry can cause one face of the fabric to have fiber running predominantly in the warp direction while the other face has fiber running predominantly in the weft direction. These concerns can be lessened in heavier fabrics.
  • Basket weave is another weave known for heavier fabrics. Basket weave can be flatter and stronger than a plain weave due to less crimp, but is less stable. Basket weave is used on heavy weight fabrics made with thick (high tex) fibers to avoid excessive crimping.
  • a general object of the invention is to provide an improved material particularly, but without limitation, for use in the lightweight belting, pressing, and plastic welding categories.
  • belt refers to not only continuous or endless belts, but also planar and/or non-traveling materials, such as elongated material held between two rigid points, or a wrapped material, such as wrapped around a roller or equivalent.
  • a general object of the invention can be attained, at least in part, through a flexible nonstick material or belt, such as for use in press operations, including a nonstick polymer coated flexible substrate having a thickness of 15 mils or less.
  • the flexible substrate is formed of a woven yarn fabric having a basket weave or a satin weave.
  • the invention further includes a flexible nonstick material or belt of a nonstick polymer coated flexible substrate having a thickness of 15 mils or less.
  • the flexible substrate is formed of a woven yarn fabric with at least a 2x2 basket weave or a 4 to 8 harness satin weave.
  • the invention further includes a flexible nonstick material or belt, such as for use in press operations, of a nonstick polymer coated flexible substrate having a thickness of 15 mils or less.
  • the flexible substrate is formed of a woven yarn fabric having a conformable weave that is not a plain or twill weave, such as, without limitation, a conformable balanced weave (e.g., a basket weave) or a conformable non-balanced weave (e.g., a satin weave).
  • the woven yarn fabric of this invention can be formed of yarns of fiberglass and/or a polymer material such as aramid, polyimide, polyphenylene sulfide, polyethersulfone, and poly etheretherketone, or combinations thereof.
  • a polymer material such as aramid, polyimide, polyphenylene sulfide, polyethersulfone, and poly etheretherketone, or combinations thereof.
  • the woven yarn fabric includes two or more warp fibers alternately interlaced with two or more weft fibers.
  • the woven yarn fabric includes fibers extending in one direction over at least three of a plurality of fibers extending in a second (e.g., perpendicular) direction before passing under one of the plurality of fibers extending in the second direction.
  • the woven yarn fabric includes at least a 2x2 basket weave, more preferably a 3x3, 4x4, etc., or an asymmetrical basket pattern.
  • the woven yarn fabric includes a 4-8 harness satin weave.
  • a thicker polymer coating is used on a rough side of the satin weave than on a smooth side.
  • the nonstick polymer is a coating of a fluoropolymer, such as a fluoroplastic, preferably polytetrafluoroethylene (PTFE), or a fluoroelastomer, a silicone rubber, a thermoplastic having a high heat resistance (over 350°F (177°C)), or combinations thereof.
  • the material can be affixed to processing surface, such as a welding surface, using an adhesive on one side (e.g., opposite the non-stick side) of the material/belt. Any suitable adhesive material can be used.
  • the material/belt is a continuous conveyor belt or a tensioned press platen.
  • the press operations are selected from food pressing or plastic welding, and the flexible nonstick material or belt supports an object to be pressed, such as a dough ball or two or more overlaid plastic sheets.
  • the invention includes a use of any embodiment of the flexible nonstick material or belt in a press operation.
  • Exemplary press operations include a dough press or a plastic welding press.
  • the invention further includes a method of using any of the flexible nonstick materials or belts of this invention.
  • the method includes providing the flexible nonstick material/belt under a press platen, providing an object to be pressed on the flexible nonstick material/belt and under the press platen, and pressing the object on the flexible nonstick material/belt with the press platen.
  • the material has a normalized puncture resistance (puncture/thickness) of over 5000, more desirably 5100, and preferably over 5300.
  • FIGS. 1 and 2 show a belt according to one embodiment of this invention.
  • FIG. 3 shows a basket fabric weave according to one embodiment of this invention.
  • FIG. 4 shows a satin fabric weave according to one embodiment of this invention.
  • FIG. 5 shows a crowsfoot fabric weave according to one embodiment of this invention.
  • FIG. 6 representatively illustrates a press operation according to one embodiment of this invention.
  • FIG. 7 representatively illustrates a press operation according to one embodiment of this invention.
  • FIGS. 8-11 each show a belt material according to illustrated examples.
  • FIGS.12A and 12B include a table showing testing results comparing a material of this invention to other commercial belt materials.
  • the present invention is directed to improved materials such as for use in the lightweight belting (e.g., ⁇ 15 mils thickness) in the food processing and plastic welding categories.
  • Embodiments of this invention incorporate non-standard weaves with non-stick materials that result in unexpected improvements in longevity, such as improved adhesion resistance, puncture resistance, dimensional stability (resistance to bagging), tear resistance, and tensile resistance, as well as desirable or improved conformability and flex properties.
  • Embodiments of this invention include a flexible material for a continuous conveyor belt or other non-stick application, which includes a flexible substrate having a first face and a second face opposite the first face, and a coating on at least the first face of the flexible substrate.
  • Figs. 1 and 2 shows a representative endless belt 20, formed of a flexible substrate having a coated first surface 22, and an uncoated or coated second surface 24.
  • the material of this invention can be attached at opposing ends 26 and 28 by any suitable splicing 30, with an additional support material band if needed.
  • Splicing examples include, without limitation, non-metallic soft sealed lacings (e.g., with a metallic or non-metallic pin), loop lacings, finger lacings, overlay lacings, or metallic splice (e.g., alligator) lacings.
  • the flexible substrate can be formed of, for example, fiberglass, aramid, polyimide, polyphenylene sulfide, polyethersulfone, polyetheretherketone (PEEK), or combinations thereof.
  • the flexible substrate is formed of yarns of, or including E-Glass, S-Glass, C-Glass, quartz, ECR-Glass, basalt, or combinations or blends thereof.
  • the flexible substrate desirably includes a woven yarn fabric of these materials, the substrate fabric having a thickness (uncoated) of under 13 mils, such as 11 or 12 mils, or such as about 3 mils to about 8-10 mils, desirably about 5 mils to 8 mils.
  • the flexible substrate of embodiments of this invention includes a basket, crowsfoot, or satin weave, or any other conformable weave.
  • a representative basket weave is shown in FIG. 3, and includes two or more warp fibers alternately interlaced with two or more weft fibers.
  • An arrangement of two warps crossing two wefts is designated a 2> 2 basket, but 3x3 or 4x4 baskets or greater can be used, and the arrangement of fibers need not be symmetrical (e.g., 4> ⁇ 2, 5x4, etc.).
  • a representative satin weave is shown in FIG. 4 and includes a ‘floating’ warp or weft yarn over four or more of the other of the warp or weft yarns. The floating yarn is then passed under one of the other yarn before repeating the process again. Satin weaves produce fewer intersections of warp and weft.
  • the ‘harness’ number used in the designation is the total number of fibers crossed and passed under, before the fibers repeat the pattern.
  • Embodiments of this invention include a 4 to 8 harness satin weave, and desirably a 4 or 8 harness satin weave. Desirable embodiments of this invention further include a flexible substrate with a crowsfoot weave, which is a form of satin weave with a different stagger in the repeat pattern, such as shown in Fig. 5.
  • Satin weave fabrics have a face and a back that look significantly different from each other, due to the harness crossings on one side.
  • the weft yarns are predominant on the face of the cloth, and the warp yarns that bind the weft floats should be scattered as widely as possible.
  • Satin-woven fabrics are strong due to the high number of yarns used, yet fewer interlacings provide pliability and resistance. Satin weaves tend to have a smooth weft side and a “rough” warp side. The rough side in embodiments of this invention receives a thicker polymer coating than the opposing side.
  • the flexible coating is coated on at least a first side, and desirably both sides of the substrate, with one or more coating materials that imparts a non-stick surface.
  • the coating can be or include a fluoropolymer, such as a fluoroplastic (e.g., PTFE) or a fluoroelastomer, a silicone rubber, a thermoplastic having a suitable temperature rating for the intended use (such as heat resistance over 350°F), or combinations thereof.
  • the coating can be applied by any of various methods known in the industry, such as spray, knife over roll or dip coating.
  • the materials of this invention have a total thickness of under 20 mils, and more desirably under 15 mils, such as about 5 mils to about 15 mils, and desirably about 5 mils to about 10 mils. ft has been discovered that coating the particular weaves according to this invention provides significantly improved durability (puncture, tear, dimensional stability (resistance to bagging) , and grease/oil resistance), thus providing measurable improvement in product life for desirable lightweight belting applications.
  • the non-stick coated fabric materials of this invention can be used in any of numerous non-stick applications, such as in food processing (e.g., contact belt grilling, pressing of tortillas, flat breads, and pizza crust, and cooking/baking belting), high speed plastic welding (e.g., mylar balloon manufacture, plastic bag making, side sealing, form-fill-seal, overwrapping, high-speed sealing, and bag closure application (plastic bags)), bun toasting, processing of rubber, foam, or plastics (e.g., calendaring, pressing, and extrusion), textiles (e.g., nonwoven manufacture), manufacturing of vinyl windows, mylar balloons, plastic bags, etc., or other plastic processing.
  • food processing e.g., contact belt grilling, pressing of tortillas, flat breads, and pizza crust, and cooking/baking belting
  • high speed plastic welding e.g., mylar balloon manufacture, plastic bag making, side sealing, form-fill-seal, overwrapping, high-speed sealing, and bag closure application
  • FIG. 6 illustrates a representative press operation, where a belt 20 passes between two press platens 50, 52.
  • dough balls are moved on belt 20 until under upper platen 50.
  • the platen 50 then descends to press the dough ball into the desired flattened shape, for example, a tortilla.
  • the belt materials of this invention have been discovered to be more suitable for such press operations over weaves with more yarn intersections (e.g., a plain weave).
  • the belts of this invention are more forgiving to any hard particles in the dough (e.g., seeds, carbonization, etc.) and thus more puncture resistant.
  • the belts of this invention are less likely to experience sag in the puncture area, which causes the belt to slip if not tightened, and to break/tear when further tightened to reduce slipping.
  • FIG. 7 illustrates a second press operation, from an upstream end view, such as for plastic welding operations.
  • the plastic material moves over a fixed material/belt 70 of this invention, which is tensioned between two end holders 72, 74. Rolls of plastic are unrolled over the material/belt 70, and the cutting and/or welding head 76 is lowered against the layers of plastic on the material/belt 70.
  • the lightweight material of this invention is more forgiving/recoverable against the pressing head 76, providing more durability against sags and/or tears, and a longer lifetime.
  • Belts according to embodiments of this invention were tested in tortilla processing applications, and compared to a current commercial belt being used for this process.
  • the market looks for belting that can be used with various food products, and is resistant to grease/oil penetration, tears, or holes.
  • the tortilla industry further seeks good heat transfer for new products that are being processed in this market (e.g., low fat, high water content), where lower temps at the platen will allow for better tortilla quality. This will also address “vaporization” (excessive loss of water when pressing dough). Flexibility is important, as it resists puncturing and tearing particularly for tortillas made of whole grains, seeds, or other abrasive fillers/additives.
  • an 8 mil coated belt according to this invention having a 4 harness satin weave fiberglass substrate and PTFE coating was tested against the current 7 mil (total thickness), 2-ply laminate belt in commercial use.
  • the new coated belt performed thermally equivalent to the current belt on a Lawrence 42 press.
  • the test belt had no holes after two weeks, while the commercial laminate belt developed holes within one day.
  • the new belt ran for three weeks and consistently averaged a 97- 98% efficiency vs. the control belt’s 93-95%, thus reducing waste.
  • the belt was removed for process maintenance and the testing concluded, but by making a minor repair on the seam the test belt could have run longer.
  • the belt was run at 290° F for top platen and 310° F for the bottom.
  • the belt developed only a few small holes and there was no need to apply any patches during the run time. No signs of oil ingress or delamination were seen.
  • the tortilla testing demonstrated that the belts of this invention had significantly improved puncture resistance, improved heat transfer, and significant improvement in dimensional stability, compared to the current commercial belting.
  • the test belts were less prone to bagging and wrinkling (belt deformation), had improved anchorage and adhesion to the underlying substrate, , and were less prone to slippage.
  • the test belts according to this invention were also easier to add to the process equipment, and more flexibility prevented wrinkling during installation of belt on machine.
  • An example test belt is shown in FIGS. 8-1 1 after use.
  • FIGS. 12A-B show results of several tests comparing a material of the present invention, namely an 8 mil PTFE coated 4 harness satin fiberglass substrate (Sample 1), with plain weave materials by Applicant (AFC) and other industry-recognized premium commercial offerings from other manufacturers.
  • the control AFC materials represent Applicant’s current offerings to the tortilla manufacturers.
  • the sample material of this invention provides many benefits, but particularly shows significant puncture resistance improvement over the other materials. In use testing shows even better puncture resistance performance than the static lab results of FIGS. 12A-B.
  • the invention provides improved belts and belt materials for use in thin, non-stick belt applications.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Belt Conveyors (AREA)
  • Laminated Bodies (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

L'invention concerne un matériau antiadhésif souple destiné à être utilisé dans des opérations de courroie et/ou de presse, par exemple pour le pressage d'une pâte ou la soudure/découpe de feuilles de plastique. Le matériau comprend un substrat souple revêtu de polymère antiadhésif ayant une épaisseur inférieure ou égale à 15 millièmes de pouce, le substrat souple comprenant un tissu de fil tissé ayant une armure nattée ou une armure satin. Le tissu de fil tissé comprend des fils de fibres de verre et/ou de matériaux polymères résistant aux températures élevées. Le revêtement antiadhésif est un polymère fluoré, un caoutchouc de silicone et/ou un thermoplastique ayant une résistance à la chaleur suffisante.
PCT/US2021/061825 2020-12-03 2021-12-03 Courroie antiadhésive présentant des propriétés améliorées d'adhérence, de perforation, de conformabilité et de flexion WO2022120180A1 (fr)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP2023558302A JP2023554173A (ja) 2020-12-03 2021-12-03 改良された付着性、突き刺し耐性、順応性、及び柔軟性を持つ付着防止ベルト
US18/039,413 US20230416004A1 (en) 2020-12-03 2021-12-03 Non-stick belt with improved adhesion, puncture, conformability and flex properties
MX2023006158A MX2023006158A (es) 2020-12-03 2021-12-03 Banda antiadherente con propiedades mejoradas de adherencia, perforacion, adaptabilidad y flexion.
EP21901534.4A EP4255830A1 (fr) 2020-12-03 2021-12-03 Courroie antiadhésive présentant des propriétés améliorées d'adhérence, de perforation, de conformabilité et de flexion
CA3198101A CA3198101A1 (fr) 2020-12-03 2021-12-03 Courroie antiadhesive presentant des proprietes ameliorees d'adherence, de perforation, de conformabilite et de flexion
CONC2023/0006839A CO2023006839A2 (es) 2020-12-03 2023-05-26 Banda antiadherente con propiedades mejoradas de adherencia, perforación, adaptabilidad y flexión

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US202063121092P 2020-12-03 2020-12-03
US63/121,092 2020-12-03

Publications (1)

Publication Number Publication Date
WO2022120180A1 true WO2022120180A1 (fr) 2022-06-09

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Family Applications (1)

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PCT/US2021/061825 WO2022120180A1 (fr) 2020-12-03 2021-12-03 Courroie antiadhésive présentant des propriétés améliorées d'adhérence, de perforation, de conformabilité et de flexion

Country Status (8)

Country Link
US (1) US20230416004A1 (fr)
EP (1) EP4255830A1 (fr)
JP (1) JP2023554173A (fr)
CA (1) CA3198101A1 (fr)
CL (1) CL2023001521A1 (fr)
CO (1) CO2023006839A2 (fr)
MX (1) MX2023006158A (fr)
WO (1) WO2022120180A1 (fr)

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3843386A (en) * 1972-01-13 1974-10-22 Du Pont Coating of glass fabric coated with aqueous dispersion of polymer
US4265627A (en) * 1979-04-05 1981-05-05 Mitsuboshi Belting Ltd. Power transmission belt
US5006358A (en) * 1988-05-09 1991-04-09 Ribio Manuel J Method of making tortillas
US6352150B1 (en) * 2000-01-10 2002-03-05 William J. Lewis Coated endless belt
US20080237911A1 (en) * 2007-03-28 2008-10-02 Honeywell International Inc. Method to apply multiple coatings to a fiber web
US7470453B1 (en) * 2005-10-11 2008-12-30 Advanced Flexible Composites, Inc. Method for forming flexible composites using polymer coating materials
US20130090029A1 (en) * 2011-10-07 2013-04-11 Matscitechno Licensing Company Impact dissipating fabric
US20130240333A1 (en) * 2012-02-24 2013-09-19 Advanced Flexible Composites, Inc. Flexible conveyor belt wrapper
WO2020041299A1 (fr) * 2018-08-20 2020-02-27 Advanced Flexible Composites, Inc. Ustensiles de cuisson et matériaux anti-adhésifs, et procédés de fabrication et d'utilisation

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3843386A (en) * 1972-01-13 1974-10-22 Du Pont Coating of glass fabric coated with aqueous dispersion of polymer
US4265627A (en) * 1979-04-05 1981-05-05 Mitsuboshi Belting Ltd. Power transmission belt
US5006358A (en) * 1988-05-09 1991-04-09 Ribio Manuel J Method of making tortillas
US6352150B1 (en) * 2000-01-10 2002-03-05 William J. Lewis Coated endless belt
US7470453B1 (en) * 2005-10-11 2008-12-30 Advanced Flexible Composites, Inc. Method for forming flexible composites using polymer coating materials
US20080237911A1 (en) * 2007-03-28 2008-10-02 Honeywell International Inc. Method to apply multiple coatings to a fiber web
US20130090029A1 (en) * 2011-10-07 2013-04-11 Matscitechno Licensing Company Impact dissipating fabric
US20130240333A1 (en) * 2012-02-24 2013-09-19 Advanced Flexible Composites, Inc. Flexible conveyor belt wrapper
WO2020041299A1 (fr) * 2018-08-20 2020-02-27 Advanced Flexible Composites, Inc. Ustensiles de cuisson et matériaux anti-adhésifs, et procédés de fabrication et d'utilisation

Also Published As

Publication number Publication date
CA3198101A1 (fr) 2022-06-09
EP4255830A1 (fr) 2023-10-11
CL2023001521A1 (es) 2024-02-02
MX2023006158A (es) 2023-06-28
US20230416004A1 (en) 2023-12-28
CO2023006839A2 (es) 2023-06-09
JP2023554173A (ja) 2023-12-26

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