WO2022116631A1 - Light source device - Google Patents

Light source device Download PDF

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Publication number
WO2022116631A1
WO2022116631A1 PCT/CN2021/117679 CN2021117679W WO2022116631A1 WO 2022116631 A1 WO2022116631 A1 WO 2022116631A1 CN 2021117679 W CN2021117679 W CN 2021117679W WO 2022116631 A1 WO2022116631 A1 WO 2022116631A1
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WO
WIPO (PCT)
Prior art keywords
light source
annular
source device
light
bottom wall
Prior art date
Application number
PCT/CN2021/117679
Other languages
French (fr)
Chinese (zh)
Inventor
唐怀
段艳松
Original Assignee
深圳市中光工业技术研究院
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Application filed by 深圳市中光工业技术研究院 filed Critical 深圳市中光工业技术研究院
Publication of WO2022116631A1 publication Critical patent/WO2022116631A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/09Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for
    • G02B27/0938Using specific optical elements
    • G02B27/0977Reflective elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/09Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/09Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for
    • G02B27/0927Systems for changing the beam intensity distribution, e.g. Gaussian to top-hat

Definitions

  • the present application relates to the field of optical technology, and in particular, to a light source device.
  • the main technical problem to be solved by the present application is to provide a light source device with simple structure, small size and high brightness.
  • a technical solution adopted in the present application is to provide a light source device, the light source device includes: a tube shell and a transparent cover plate covered on the tube shell, and the tube shell and the transparent cover plate form a sealed space;
  • the wavelength conversion device is arranged on the transparent cover plate;
  • the light source module is located in the sealed space and is used to emit light beams;
  • the annular reflector is located in the sealed space and includes a ring-shaped reflection surface for reflecting the light beams to the wavelength conversion device .
  • the annular reflection member is in the shape of a prism, and the annular reflection surface includes a plurality of sub-reflection surfaces connected in sequence.
  • annular reflecting surface is arc-shaped.
  • the annular reflection surface is stepped, and includes a first reflection surface and a second reflection surface, wherein the first reflection surface and the second reflection surface are arranged at an obtuse angle.
  • the annular reflector also includes: a lower bottom surface, connected to one end of the annular reflective surface, and fixed on the bottom wall of the tube shell, wherein the angle between the annular reflective surface and the lower bottom surface is an acute angle; the platform surface, Connect the other end of the annular reflector.
  • the distance range between the light source module and the annular reflector is: 0.18mm-0.22mm
  • the vertical distance between the platform surface and the lower bottom surface of the annular reflector is: 0.8mm-1.2mm
  • the annular reflector The included angle with the lower bottom surface ranges from 25° to 35°.
  • the light source module includes a plurality of light-emitting units, and the plurality of light-emitting units are arranged at equal intervals around the annular reflector.
  • the wavelength conversion device includes ceramic paste and phosphor powder coated on the transparent cover plate.
  • the inner surface of the bottom wall of the tube shell is provided with a first metal film layer distributed at intervals
  • the outer surface of the bottom wall of the tube shell is provided with a second metal film layer distributed at intervals
  • the bottom wall of the tube shell is also provided with a second metal film layer distributed at intervals.
  • a wire connecting the first metal film layer and the second metal film layer is provided.
  • the tube shell includes a bottom wall and a side wall, the bottom wall is connected with the side wall, and the connection between the bottom wall and the side wall has a gap.
  • the light source device of the present application includes a tube shell and a transparent cover plate covered on the tube shell, a wavelength conversion device, a light source module and a ring-shaped reflector.
  • the tube shell and the transparent cover plate form a sealed space
  • the wavelength conversion device is arranged on the transparent cover plate
  • the light source module and the annular reflector are located in the sealed space to realize the encapsulation of the light source device.
  • the number of optical components is small, the packaging structure is simple, the packaging process can be reduced, the cost of the light source device can be reduced, and the volume is small.
  • the light source module is used to emit light beams, and the light beams are reflected to the wavelength conversion device through the annular reflector, which can form a circular light spot with an approximate Gaussian distribution, which can improve the brightness of the light source device and meet the requirements of back-end applications.
  • FIG. 1 is a schematic structural diagram of an embodiment of a light source device provided by the present application.
  • FIG. 2 is a schematic structural diagram of an embodiment of an annular reflector in a light source device provided by the present application
  • Fig. 3 is the top view schematic diagram of the tube shell in Fig. 1;
  • FIG. 4 is a schematic structural diagram of another embodiment of the annular reflector in the light source device provided by the present application.
  • FIG. 5 is a schematic structural diagram of another embodiment of the annular reflector in the light source device provided by the present application.
  • FIG. 6 is a schematic structural diagram of a light spot formed when the light source module is not subjected to optical processing
  • FIG. 7 is a schematic diagram of the illuminance distribution when the light source module is not subjected to optical processing
  • FIG. 8 is a schematic structural diagram of a light spot formed by a light source device provided in the present application.
  • FIG. 9 is a schematic diagram of the illuminance distribution of the light source device provided by the present application.
  • Fig. 10 is the top view schematic diagram of the transparent cover plate in Fig. 1;
  • Fig. 11 is the bottom view schematic diagram of the light source device in Fig. 1;
  • Fig. 12 is the bottom view schematic diagram of the transparent cover plate in Fig. 1;
  • FIG. 13 is a schematic structural diagram of another embodiment of a light source device provided by the present application.
  • FIG. 14 is a schematic cross-sectional view of the light source device in FIG. 13 .
  • the present application provides a light source device, which can be applied to the current shell-and-tube laser packaging.
  • the light source has a simple structure, is easy to package, has a small volume, and has low cost, and the light source device has high brightness and light output. efficiency.
  • FIG. 1 is a schematic structural diagram of an embodiment of a light source device provided by the present application.
  • the light source device includes: a tube shell 11, a transparent cover 12 covered on the tube shell 11, a wavelength conversion device 4, a light source mold Group 2 and annular reflector 3.
  • the tube shell 11 and the transparent cover plate 12 form a sealed space, and the light source module 2 and the annular reflector 3 are both located in the sealed space.
  • the tube shell 11 includes a bottom wall 111 and a side wall 112 connected to the bottom wall 111 , and the transparent cover plate 12 is disposed opposite to the bottom wall 111 .
  • the transparent cover plate 12 can be made of optical glass, sapphire and other materials.
  • the light source module 2 is used to emit light beams.
  • the light source module 2 may be a solid light source such as a semiconductor laser chip or a light emitting diode chip.
  • the light source module 2 may be a blue laser chip with a wavelength range of 430nm-480nm. Since the blue light has the shortest wavelength, the other two primary colors are most easily excited, and the brightness of the light source can be improved.
  • an optical component may also be arranged between the light source module 2 and the annular reflector 3 , and the optical component may be used to shape the light beam emitted by the light source module 2 .
  • the light source module 2 is a semiconductor laser chip
  • the light it emits is laser light, because the light emitted by the laser has a long axis and a short axis.
  • the light beam can pass through the annular reflector. 3 and hits the wavelength conversion device 4 into an approximate circular shape after reflection.
  • the light source module 2 includes a plurality of light emitting units 21.
  • the light emitting units 21 may include a chip part (not shown) and a heat sink part (not shown), and the heat sink part is connected to the chip part to dissipate heat from the chip.
  • the heat sink portion of the light-emitting unit 21 is fixed on the bottom wall 111 of the casing 11, and can be fixedly connected to the inner surface of the bottom wall 111 by eutectic welding, nano-silver paste sintering, gold glue sintering, etc., and conduct heat. .
  • the light-emitting unit 21 and the bottom wall 111 can be connected by gold glue sintering, which has high thermal conductivity, stable performance and high reliability.
  • the annular reflection member 3 includes an annular reflection surface 31, and the annular reflection surface 31 is used to reflect the light beam emitted by the light source module 2 to the wavelength conversion device 4, wherein the wavelength conversion device 4 is arranged on the transparent cover on board 12.
  • the plurality of large light-emitting units 21 in the light source module 2 are arranged at intervals around the annular reflector 3, and the light beams emitted by the plurality of light-emitting units 21 are reflected by the annular reflector 3 to the wavelength conversion device 4, which can form a circle with an approximate Gaussian distribution. Shape the light spot, improve the brightness of the light source, and make the light source meet the needs of back-end applications.
  • FIG. 2 is a schematic structural diagram of an embodiment of the annular reflector 3 in the light source device provided by the present application, and the annular reflector 3 may be in the shape of a pyramid.
  • the annular reflection surface 31 includes a plurality of sub-reflection surfaces 311 connected in sequence, and the number of the sub-reflection surfaces 311 is multiple, for example, 6, 5, or 8, etc., can be selected and set according to the actual situation.
  • a plurality of light emitting units 21 may be arranged around the annular reflector 3 at equal intervals.
  • each sub-reflection surface 311 may correspond to one light-emitting unit 21 .
  • the annular reflector 3 includes six sub-reflection surfaces 311 connected in sequence, and six light-emitting units 21 are also provided.
  • the six light-emitting units 21 are evenly arranged on the periphery of the annular reflector 3, and each The reflection surface 311 corresponds to one light-emitting unit 21 .
  • FIG. 4 is a schematic structural diagram of another embodiment of the annular reflector 3 in the light source device provided by the present application.
  • the reflection surface 31 is arc-shaped.
  • the arc-shaped annular reflection surface 31 has strong pressure resistance and is convenient for production.
  • the arc-shaped annular reflective surface 31 has reflective surfaces in all directions, a plurality of light sources 21 can be arranged around the annular reflective member 3 at intervals, and the spacing between adjacent light sources 21 can be equal or unequal. Light beams can be reflected. In this way, the structure of the light source device is simple and the reliability is high.
  • FIG. 5 is a schematic structural diagram of another embodiment of the annular reflection member 3 in the light source device provided by the present application.
  • the annular reflection surface 31 may also be stepped.
  • the annular emission surface 31 may include a first reflection surface 301 and a second reflection surface 302 connected to each other, wherein the first reflection surface 301 and the second reflection surface 302 are arranged at an obtuse angle.
  • the second reflecting surface 302 is arranged at an acute angle with the bottom wall 11 of the casing 11 , the first reflecting surface 301 is connected to the second reflecting surface 302 , and the two are arranged at an obtuse angle.
  • the annular reflecting surface may also include multiple groups of reflecting surfaces, for example, including a first reflecting surface, a second reflecting surface and a third reflecting surface, wherein the first reflecting surface may be a plane
  • the reflective surface or arc-shaped reflective surface, the second reflective surface can be a flat reflective surface or an arc-shaped reflective surface, and the third reflective surface can be a flat reflective surface or an arc-shaped reflective surface, which will not be described here.
  • the annular reflective surfaces formed by splicing the reflective surfaces all belong to the protection scope of the present application.
  • the annular reflection surface 31 may be coated with a reflection film to realize the function of reflecting the light beam.
  • the annular reflective surface 31 may be a highly reflective coating surface to improve the reflectivity of the annular reflective surface 31 .
  • the reflectivity of the high-reflection coating surface is greater than the first preset threshold.
  • the first preset threshold value can be selected and set according to the actual situation.
  • the high-reflection coating surface basically reflects the incident light, so that the ring-shaped reflective surface will be reflected.
  • the reflectivity of 31 can reach more than 99%.
  • the annular reflector 3 may further include: a lower bottom surface 33 and a platform surface 32 .
  • the lower bottom surface 33 is connected to one end of the annular reflective surface 31 and is fixed on the inner surface of the bottom wall 111 of the casing 11 , wherein the angle between the annular reflective surface 31 and the lower bottom surface 33 is an acute angle, so that the reflective surface 31
  • the light beam can be reflected onto the wavelength conversion device 4 .
  • the lower bottom surface 33 can be directly bonded to the bottom wall 111 of the tube shell 11 , for example, the lower bottom surface 33 can be fixed on the bottom wall 111 of the tube shell 11 by high temperature resistant glue.
  • the lower bottom surface 33 can also be welded to the bottom wall 111 of the tube shell 11 , for example, by plating the lower bottom surface 33 with gold, and then fixing by welding, gold glue, or silver paste.
  • the platform surface 32 is connected to the other end of the annular reflection surface 31 , and the platform surface 32 is opposite to the lower bottom surface 33 .
  • the platform surface 32 can be a smooth plane, which is convenient for the suction nozzle to pick up, so as to facilitate the precise positioning of the prismatic reflecting surface 31 .
  • the annular reflector 3 may only be provided with the lower bottom surface 33 without the platform surface 32, or the annular reflector 2 may also be provided with only the platform surface 32 without the lower bottom surface 33, etc. , to adapt to different application scenarios.
  • the formed light spot is generally not uniform.
  • the light emitted by a semiconductor laser chip generally has a long axis and a short axis. If the light beam is not processed, the light spot at a distance of 1.5mm from it is shown in Figure 6.
  • the light spot is generally elliptical, as shown in Figure 7. The uneven illuminance distribution of the axis 10 and the short axis 20 affects the brightness and performance of the light source device.
  • the range of the distance between the light source module 2 and the annular reflector 3 can be: 0.18mm-0.22mm, preferably 0.2mm, the vertical distance between the platform surface 32 of the annular reflector 3 and the lower bottom surface 33 It can be: 0.8mm-1.2mm, preferably 1mm, and the angle between the annular reflective surface 31 and the lower bottom surface 33 can be in the range of 25°-35°, preferably 30°.
  • the inclination angle of the annular reflection surface 31 can be designed according to the positions of the light source module 2 and the wavelength conversion device 4, so that the light beam emitted by the light source module 2 is reflected by the annular reflection surface 31 and then hits the wavelength conversion device 4.
  • the circular light spot with approximate Gaussian distribution is obtained by superimposing the light beams emitted by multiple light sources 21.
  • the illuminance in the long axis 10 direction and the short axis 20 direction of the light spot is almost Consistent. In this way, there is no need to use other optical components to shape the light beams emitted from each light-emitting unit 21 , which simplifies the structure of the light source device and saves production costs.
  • the light beam emitted by the light source module 2 is sent to the wavelength conversion device 4 through the annular reflector 3 to excite fluorescence, and the remaining unexcited light beam and fluorescence can be synthesized into white light that meets the requirements of back-end applications.
  • the number of light-emitting units 21, the size of the annular reflector 3 and the position and size of the wavelength conversion device 4 can be adjusted according to the actual situation, so that the light beam emitted by the light source module 2 is reflected on the annular reflecting surface 31, The light beam will not hit the outside of the annular reflection surface 31, and then combined into a circular light spot with approximately Gaussian distribution with a bright center and a dark edge.
  • an optical element for processing the long axis or the short axis can be arranged between the light source module 2 and the annular reflector 3 to prevent a part of the light beam from hitting the annular reflector 3 and thus preventing the loss, so as to improve the light utilization rate of the light source module 2 .
  • the light beam emitted by the light source module 2 is reflected by the annular reflector 3 to the wavelength conversion device 4 and can be synthesized into a circular light spot with an approximate Gaussian distribution.
  • the wavelength conversion device 4 can be used to excite the fluorescence, so that the excited fluorescence can meet the white light required by the back-end application.
  • FIG. 10 is a schematic top view of the transparent cover plate 12 in FIG. 1 .
  • the wavelength conversion device 4 is arranged on the transparent cover plate 12 .
  • the wavelength conversion device 4 may include ceramic paste and phosphor powder coated on the transparent cover plate 12 .
  • the phosphor powder and ceramic powder slurry can be coated on the transparent cover plate 12 to form the wavelength conversion device 4 .
  • Scattering particles may also be added to the wavelength conversion device 4 for light diffusion, and then the wavelength conversion device 4 may be formed by sintering them together.
  • the wavelength conversion device 4 has a simple structure and low production cost.
  • the wavelength conversion device 4 can also be produced separately, and then the wavelength conversion device 4 can be bonded to the transparent cover plate 12 , which can improve the production efficiency of the light source device.
  • white light with a desired color temperature can be obtained by adjusting the type, concentration, thickness and concentration of scattering particles of the phosphors in the wavelength conversion device 4 .
  • the shape of the wavelength conversion device 4 is any of a circle, a square, a rectangle or an ellipse.
  • the specific settings can be selected according to the actual situation.
  • the wavelength conversion device 4 can be circular, which corresponds to the shape of the light spot and can improve the light extraction rate of the light source device.
  • the wavelength conversion device 4 may be located on a side surface of the transparent cover plate 12 away from the sealed space. In other implementations, the wavelength conversion device 4 can also be disposed on the surface of the transparent cover 12 close to the sealed space. In this way, the wavelength conversion device 4 can be sealed in the sealed space and the wavelength conversion device 4 can be protected from dust. Protection, reducing the influence of dust on the light conversion rate of the wavelength conversion device 4 .
  • the annular reflector 3 reflects the light beam and outputs it to the wavelength conversion device 4 .
  • an optical film layer (not shown) can be coated on the light incident surface of the wavelength conversion device 4, and the optical film layer can transmit the light beam emitted by the light source module 2 and reflect the fluorescence excited by the wavelength conversion device 4, thereby avoiding fluorescence. Enter into the inside of the casing 11 to reduce the luminous flux of the light.
  • the optical film layer on the wavelength conversion device 4 can adjust the incident angle at a preset threshold value.
  • the light beam is transmitted within the range, and the light beam whose incident angle is greater than the preset threshold value is reflected, wherein the preset threshold value can be 45°, 30°, or 55°, etc. In this way, the light beam can excite the phosphor to a greater extent, thereby emitting high-brightness white light.
  • the bottom wall 111 and the side wall 112 of the tube shell 11 can be made of the same material and integrally formed to simplify the manufacturing process.
  • both the bottom wall 111 and the side wall 112 of the tube case 11 may be made of ceramic materials with high thermal conductivity.
  • ceramic materials with high thermal conductivity.
  • the material of the tube shell 11 is also metal, such as copper or silver.
  • the inside of the tube shell 11 can be plated with metal, so as to facilitate the mounting of the light source module 2, wherein the part of the side wall 112 of the tube shell 11 in contact with the transparent cover 12 can also be plated with metal, In order to improve the overall packaging effect of the light source.
  • the tube shell 11 can be primed with titanium or platinum during metal plating.
  • the inner surface of the bottom wall 111 of the package 11 may be provided with first metal film layers 114 distributed at intervals to facilitate the mounting of the light source module 2 .
  • the bottom of the package 11 The outer surface of the wall 111 is provided with a second metal film layer 115 distributed at intervals, and the bottom wall 111 of the tube shell 11 is also provided with a wire (not shown) connecting the first metal film layer 114 and the second metal film layer 115 .
  • the first metal film layer 114 forms one bonding pad inside the package 11
  • the second metal film layer 115 forms another bonding pad outside the package 11 .
  • the material of the first metal film layer 114 and the second metal film layer 115 may be gold, silver, copper, or the like.
  • the wire may preferably have a thermal expansion coefficient close to that of a ceramic metal and a metal with a lower resistivity, such as the metal tungsten.
  • the light source 21 can be soldered to the first metal layer 114 by metal wires, and electrically connected to the external second metal film layer 115 by wires, and the current input and heat transfer can be accomplished by soldering to the printed circuit board.
  • a first metal connection layer 113 may be provided at the position where the side wall 112 of the package 11 is in contact with the transparent cover 12 .
  • the material of the first metal connection layer 113 may be Metals such as gold or silver.
  • the second metal connection layer 121 may be provided at the position where the transparent cover 12 contacts the casing 11 . This arrangement facilitates the encapsulation of the casing 11 and the transparent cover 12 .
  • the shell 11 of the present embodiment adopts a ceramic material with high thermal conductivity, which is low in cost and can improve the reliability of the light source.
  • the side wall 112 and the bottom wall 111 of the tube shell 11 are integrally formed, which is convenient for manufacture.
  • the light beam emitted by the light source module is reflected to the wavelength conversion device 4 through the annular reflector 3, and a circular light spot with an approximate Gaussian distribution can be synthesized. In this way, the brightness of the light source device can be improved to meet the requirements of back-end applications.
  • FIG. 13 is a schematic structural diagram of another embodiment of the light source device provided by the present application
  • FIG. 14 is a cross-section of the light source device in FIG. 13 .
  • the side wall 112 and the bottom wall 111 of the tube shell 11 can be made of different materials, for example, the side wall 112 of the tube shell 11 can be made of ceramic material, and the bottom wall 111 of the tube shell 11 can be made of metal material.
  • the ceramic material may be a general ceramic material such as alumina, so as to save the production cost.
  • the side wall 112 of the tube case 11 may also be made of a high thermal conductivity ceramic material, such as aluminum nitride or silicon carbide, so as to improve the thermal conductivity of the tube case 11 .
  • the bottom wall 111 of the tube case 11 can be made of a metal material with high thermal conductivity, such as copper or tungsten-copper alloy. In this way, the bottom wall 111 of the case 11 can be used as a heat conductor to conduct heat for the light source device.
  • the bottom wall 111 of the tube shell 11 is connected to the side wall 112 , and preferably, there is a gap at the connection between the bottom wall 111 and the side wall 112 .
  • the gap By arranging the gap, the bottom wall 111 can avoid mechanical failures such as cracking and deformation of the tube shell 11 due to thermal expansion.
  • a connecting material 117 can be used to connect the bottom wall 111 and the side wall 112 of the tube shell 11, and the connecting material 117 is partially arranged between the bottom wall 111 and the side wall 112 of the tube shell 11, and makes the bottom wall 111 and the side wall 112. A certain gap can be left between the wall 111 and the side wall 112 .
  • the bottom wall 111 and the side wall 112 of the tube shell 11 may be hermetically sealed by brazing or soldering.
  • a groove can be provided on the side of the side wall 112 away from the transparent cover 12, the bottom wall 111 is located in the groove, the inner surface of the bottom wall 111 and the side surface of the bottom wall 111 Connection materials 117 are provided at the positions connected to the side walls 112 , so that the tube shell 11 has better air tightness and the sealing reliability of the tube shell 11 is improved.
  • a step 116 is formed on the side wall 112 of the tube casing close to the bottom wall 111, and the metal wire of the light emitting unit 21 can be directly hit on the step 116, simplifying the process. packaging process.
  • the step 116 may not be provided on the side wall 112 of the tube shell 11 to simplify the manufacturing process of the tube shell.
  • the undescribed structures such as the wavelength conversion device 4 , the annular reflector 3 , and the transparent cover 12 in this embodiment are the same as those in the previous embodiment, and will not be repeated here. This embodiment only describes points of difference from the previous embodiment.
  • a gap is provided at the connection between the bottom wall 111 and the side wall 112 of the tube shell 11, which can effectively prevent the tube shell 11 from cracking due to thermal expansion and improve the reliability of the light source device.
  • the bottom wall 111 and the side wall 112 of the tube shell 11 can be made of different materials as required, which can save production costs.

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  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

A light source device. The light source device comprises: a tube housing (11), a transparent cover plate (12) covering the tube housing (11), a wavelength conversion device (4), a light source module (2) and an annular reflection member (3), wherein a sealed space is defined by the tube housing (11) and the transparent cover plate (12); the wavelength conversion device (4) is arranged on the transparent cover plate (12); the light source module (2) is located in the sealed space and used for emitting light beams; and the annular reflection member (3) is located in the sealed space, comprises an annular reflection surface (31) and is used for reflecting the light beams to the wavelength conversion device (4). The light beams emitted by the light source module (2) are reflected to the wavelength conversion device (4) by means of the annular reflection member (3), circular light spots in Gaussian distribution can be formed, and the light source device has a simple structure and is small in size.

Description

一种光源装置a light source device 技术领域technical field
本申请涉及光学技术领域,特别是涉及一种光源装置。The present application relates to the field of optical technology, and in particular, to a light source device.
背景技术Background technique
随着科技的发展,通过激光和荧光体产生白光的光源已经广泛的应用于照明和显示领域。With the development of science and technology, light sources that generate white light through lasers and phosphors have been widely used in lighting and display fields.
对于多颗激光整合激发荧光体发出白光的方法,多是采用多个激光芯片独立封装,然后进行光整合,最后再去激发荧光体产生白光,此种产品的结构复杂,且体积庞大。另外,也有一些产品,同时对激光进行准直和整形的方案,但需要的光学件较多,结构复杂,不满足小尺寸封装要求。For the method of integrating multiple lasers to excite phosphors to emit white light, most of them use multiple laser chips to package independently, then perform light integration, and finally excite the phosphors to generate white light. This kind of product has a complex structure and a large volume. In addition, there are also some products that collimate and shape the laser at the same time, but they require many optical components and complex structures, which do not meet the requirements of small-size packaging.
发明内容SUMMARY OF THE INVENTION
本申请主要解决的技术问题是提供一种光源装置,结构简单,尺寸较小,且具有较高的亮度。The main technical problem to be solved by the present application is to provide a light source device with simple structure, small size and high brightness.
为解决上述技术问题,本申请采用的一个技术方案是:提供一种光源装置,该光源装置包括:管壳和盖设于管壳上的透明盖板,管壳和透明盖板形成密封空间;波长转换装置,设置于透明盖板上;光源模组,位于密封空间内,用于发出光束;环状反射件,位于密封空间内,包括环状反射面,用于将光束反射至波长转换装置。In order to solve the above technical problems, a technical solution adopted in the present application is to provide a light source device, the light source device includes: a tube shell and a transparent cover plate covered on the tube shell, and the tube shell and the transparent cover plate form a sealed space; The wavelength conversion device is arranged on the transparent cover plate; the light source module is located in the sealed space and is used to emit light beams; the annular reflector is located in the sealed space and includes a ring-shaped reflection surface for reflecting the light beams to the wavelength conversion device .
进一步地,环状反射件为棱台状,环状反射面包括多个依次连接的子反射面。Further, the annular reflection member is in the shape of a prism, and the annular reflection surface includes a plurality of sub-reflection surfaces connected in sequence.
进一步地,环状反射面为弧形。Further, the annular reflecting surface is arc-shaped.
进一步地,环状反射面为台阶状,包括第一反射面和第二反射面,其中第一反射面与第二反射面呈钝角设置。Further, the annular reflection surface is stepped, and includes a first reflection surface and a second reflection surface, wherein the first reflection surface and the second reflection surface are arranged at an obtuse angle.
进一步地,环状反射件还包括:下底面,连接环状反射面的一端,且固定于管壳的底壁上,其中环状反射面与下底面之间的夹角为锐角;平台面,连接环状反射面的另一端。Further, the annular reflector also includes: a lower bottom surface, connected to one end of the annular reflective surface, and fixed on the bottom wall of the tube shell, wherein the angle between the annular reflective surface and the lower bottom surface is an acute angle; the platform surface, Connect the other end of the annular reflector.
进一步地,光源模组与环状反射件的距离范围为:0.18mm-0.22mm,环状反射件的平台面与下底面之间的竖直距离为:0.8mm-1.2mm,环状反射面与下底面之间的夹角范围为25°-35°。Further, the distance range between the light source module and the annular reflector is: 0.18mm-0.22mm, the vertical distance between the platform surface and the lower bottom surface of the annular reflector is: 0.8mm-1.2mm, the annular reflector The included angle with the lower bottom surface ranges from 25° to 35°.
进一步地,光源模组包括有多个发光单元,多个发光单元围绕环状反射件等间距间隔设置。Further, the light source module includes a plurality of light-emitting units, and the plurality of light-emitting units are arranged at equal intervals around the annular reflector.
进一步地,波长转换装置包括涂覆于透明盖板上的陶瓷粉浆及荧光粉。Further, the wavelength conversion device includes ceramic paste and phosphor powder coated on the transparent cover plate.
进一步地,管壳的底壁的内表面上设置有间隔分布的第一金属膜层,管壳的底壁的外表面上设置有间隔分布的第二金属膜层,管壳的底壁内还设置有连接第一金属膜层和第二金属膜层的导线。Further, the inner surface of the bottom wall of the tube shell is provided with a first metal film layer distributed at intervals, the outer surface of the bottom wall of the tube shell is provided with a second metal film layer distributed at intervals, and the bottom wall of the tube shell is also provided with a second metal film layer distributed at intervals. A wire connecting the first metal film layer and the second metal film layer is provided.
进一步地,管壳包括底壁和侧壁,底壁与侧壁连接,且底壁与侧壁的连接处具有缝隙。Further, the tube shell includes a bottom wall and a side wall, the bottom wall is connected with the side wall, and the connection between the bottom wall and the side wall has a gap.
本申请实施例的有益效果是:本申请的光源装置包括有管壳和盖设于管壳上的透明盖板、波长转换装置、光源模组以及环状反射件。其中,管壳和透明盖板形成密封空间,波长转换装置设置于透明盖板上,光源模组和环状反射件位于该密封空间内,以实现对光源装置的封装,本申请的光源装置的光学件少,封装结构简单,能够减少封装工序,降低光源装置的成本,且具有较小的体积。另外,光源模组用于发出光束,光束经过环状反射件反射到波长转换装置上,可以形成近似高斯分布的圆形光斑,能够提高光源装置的亮度,满足后端应用需求。The beneficial effects of the embodiments of the present application are: the light source device of the present application includes a tube shell and a transparent cover plate covered on the tube shell, a wavelength conversion device, a light source module and a ring-shaped reflector. Wherein, the tube shell and the transparent cover plate form a sealed space, the wavelength conversion device is arranged on the transparent cover plate, and the light source module and the annular reflector are located in the sealed space to realize the encapsulation of the light source device. The number of optical components is small, the packaging structure is simple, the packaging process can be reduced, the cost of the light source device can be reduced, and the volume is small. In addition, the light source module is used to emit light beams, and the light beams are reflected to the wavelength conversion device through the annular reflector, which can form a circular light spot with an approximate Gaussian distribution, which can improve the brightness of the light source device and meet the requirements of back-end applications.
附图说明Description of drawings
图1是本申请提供的光源装置的一实施例的结构示意图;1 is a schematic structural diagram of an embodiment of a light source device provided by the present application;
图2是本申请提供的光源装置中环状反射件的一实施例的结构示意图;2 is a schematic structural diagram of an embodiment of an annular reflector in a light source device provided by the present application;
图3是图1中管壳的俯视示意图;Fig. 3 is the top view schematic diagram of the tube shell in Fig. 1;
图4是本申请提供的光源装置中环状反射件的另一实施例的结构示意图;4 is a schematic structural diagram of another embodiment of the annular reflector in the light source device provided by the present application;
图5是本申请提供的光源装置中环状反射件的又一实施例的结构示意图;5 is a schematic structural diagram of another embodiment of the annular reflector in the light source device provided by the present application;
图6是光源模组不经过光学处理时所形成的光斑的结构示意图;6 is a schematic structural diagram of a light spot formed when the light source module is not subjected to optical processing;
图7是光源模组不经过光学处理时的照度分布示意图;7 is a schematic diagram of the illuminance distribution when the light source module is not subjected to optical processing;
图8是本申请提供的光源装置形成的光斑的结构示意图;8 is a schematic structural diagram of a light spot formed by a light source device provided in the present application;
图9是本申请提供的光源装置的照度分布示意图;9 is a schematic diagram of the illuminance distribution of the light source device provided by the present application;
图10是图1中透明盖板的俯视示意图;Fig. 10 is the top view schematic diagram of the transparent cover plate in Fig. 1;
图11是图1中光源装置的仰视示意图;Fig. 11 is the bottom view schematic diagram of the light source device in Fig. 1;
图12是图1中透明盖板的仰视示意图;Fig. 12 is the bottom view schematic diagram of the transparent cover plate in Fig. 1;
图13是本申请提供的光源装置的另一实施例的结构示意图;13 is a schematic structural diagram of another embodiment of a light source device provided by the present application;
图14是图13中的光源装置的截面示意图。FIG. 14 is a schematic cross-sectional view of the light source device in FIG. 13 .
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
本申请提供一种光源装置,可应用于目前的管壳类激光封装上,该光源的结构简单,便于封装,体积较小,具有较低的成本,且该光源装置具有较高的亮度及出光效率。The present application provides a light source device, which can be applied to the current shell-and-tube laser packaging. The light source has a simple structure, is easy to package, has a small volume, and has low cost, and the light source device has high brightness and light output. efficiency.
请参阅图1,图1是本申请提供的光源装置一实施例的结构示意图,该光源装置包括:管壳11和盖设于管壳11上的透明盖板12、波长转换装置4、光源模组2和环状反射件3。Please refer to FIG. 1. FIG. 1 is a schematic structural diagram of an embodiment of a light source device provided by the present application. The light source device includes: a tube shell 11, a transparent cover 12 covered on the tube shell 11, a wavelength conversion device 4, a light source mold Group 2 and annular reflector 3.
具体地,管壳11和透明盖板12形成密封空间,光源模组2和环状反射件3均位于该密封空间内。管壳11包括底壁111和连接底壁111的侧壁112,透明盖板12与底壁111相对设置。其中,透明盖板12可 采用光学玻璃、蓝宝石等材质。Specifically, the tube shell 11 and the transparent cover plate 12 form a sealed space, and the light source module 2 and the annular reflector 3 are both located in the sealed space. The tube shell 11 includes a bottom wall 111 and a side wall 112 connected to the bottom wall 111 , and the transparent cover plate 12 is disposed opposite to the bottom wall 111 . Wherein, the transparent cover plate 12 can be made of optical glass, sapphire and other materials.
光源模组2用于发出光束。光源模组2可以为半导体激光芯片或者发光二极管芯片等固体光源。优选地,光源模组2可以为波长范围在430nm-480nm的蓝色激光芯片。由于蓝光波长最短,最容易激发其它两种基色光,而且能够提高光源的亮度。The light source module 2 is used to emit light beams. The light source module 2 may be a solid light source such as a semiconductor laser chip or a light emitting diode chip. Preferably, the light source module 2 may be a blue laser chip with a wavelength range of 430nm-480nm. Since the blue light has the shortest wavelength, the other two primary colors are most easily excited, and the brightness of the light source can be improved.
可选地,光源模组2和环状反射件3之间还可以设置光学件(图未示),该光学件可以用于对光源模组2发出光束进行整形。比如,当光源模组2为半导体激光芯片时,其发出的光为激光,因为激光出射的光具有长轴和短轴,通过添加该光学件对光束进行整形,能使光束经过环状反射件3反射后打在波长转换装置4上为近似圆形。Optionally, an optical component (not shown in the figure) may also be arranged between the light source module 2 and the annular reflector 3 , and the optical component may be used to shape the light beam emitted by the light source module 2 . For example, when the light source module 2 is a semiconductor laser chip, the light it emits is laser light, because the light emitted by the laser has a long axis and a short axis. By adding this optical component to shape the light beam, the light beam can pass through the annular reflector. 3 and hits the wavelength conversion device 4 into an approximate circular shape after reflection.
进一步地,光源模组2包括多个发光单元21,发光单元21可以包括芯片部分(图未示)和热沉部分(图未示),热沉部分连接芯片部分,以对芯片进行散热。发光单元21的热沉部分固定于管壳11的底壁111上,且可与底壁111的内表面之间采用共晶焊接、纳米银浆烧结、金胶烧结等方式进行固定连接以及传导热量。优选地,发光单元21与底壁111可以采用金胶烧结的方式进行连接,此种连接方式的导热系数较高、性能稳定、具有较高的可靠性。Further, the light source module 2 includes a plurality of light emitting units 21. The light emitting units 21 may include a chip part (not shown) and a heat sink part (not shown), and the heat sink part is connected to the chip part to dissipate heat from the chip. The heat sink portion of the light-emitting unit 21 is fixed on the bottom wall 111 of the casing 11, and can be fixedly connected to the inner surface of the bottom wall 111 by eutectic welding, nano-silver paste sintering, gold glue sintering, etc., and conduct heat. . Preferably, the light-emitting unit 21 and the bottom wall 111 can be connected by gold glue sintering, which has high thermal conductivity, stable performance and high reliability.
如图1所示,环状反射件3包括环状反射面31,环状反射面31用于将光源模组2发出的光束反射至波长转换装置4,其中,波长转换装置4设置于透明盖板12上。光源模组2中的多个发光大单元21围绕环状反射件3间隔设置,多个发光单元21发出的光束通过环状反射件3反射至波长转换装置4上,能够形成近似高斯分布的圆形光斑,提升光源的亮度,使光源满足后端应用需求。As shown in FIG. 1 , the annular reflection member 3 includes an annular reflection surface 31, and the annular reflection surface 31 is used to reflect the light beam emitted by the light source module 2 to the wavelength conversion device 4, wherein the wavelength conversion device 4 is arranged on the transparent cover on board 12. The plurality of large light-emitting units 21 in the light source module 2 are arranged at intervals around the annular reflector 3, and the light beams emitted by the plurality of light-emitting units 21 are reflected by the annular reflector 3 to the wavelength conversion device 4, which can form a circle with an approximate Gaussian distribution. Shape the light spot, improve the brightness of the light source, and make the light source meet the needs of back-end applications.
在一个实施例中,如图2所示,图2是本申请提供的光源装置中的环状反射件3的一实施例的结构示意图,环状反射件3可以为棱台状。其中,环状反射面31包括依次连接的多个子反射面311,子反射面311的数量为多个,比如可以设置6个、5个或者8个等,具体可以根据实际情况进行选择设置。In one embodiment, as shown in FIG. 2 , FIG. 2 is a schematic structural diagram of an embodiment of the annular reflector 3 in the light source device provided by the present application, and the annular reflector 3 may be in the shape of a pyramid. The annular reflection surface 31 includes a plurality of sub-reflection surfaces 311 connected in sequence, and the number of the sub-reflection surfaces 311 is multiple, for example, 6, 5, or 8, etc., can be selected and set according to the actual situation.
如图3所示,多个发光单元21可以围绕环状反射件3等间距间隔 设置。比如,当环状反射件3为棱台状时,每个子反射面311可以对应1个发光单元21。在一个具体的实施例中,环状反射件3包括依次连接的六个子反射面311,发光单元21也设置六个,六个发光单元21均匀布置于环状反射件3的外围,且每个子反射面311对应一个发光单元21。As shown in FIG. 3 , a plurality of light emitting units 21 may be arranged around the annular reflector 3 at equal intervals. For example, when the annular reflector 3 is in the shape of a pyramid, each sub-reflection surface 311 may correspond to one light-emitting unit 21 . In a specific embodiment, the annular reflector 3 includes six sub-reflection surfaces 311 connected in sequence, and six light-emitting units 21 are also provided. The six light-emitting units 21 are evenly arranged on the periphery of the annular reflector 3, and each The reflection surface 311 corresponds to one light-emitting unit 21 .
在另一实施例中,如图4所示,图4是本申请提供的光源装置中环状反射件3的另一实施例的结构示意图,该实施例中,环状反射件3的环状反射面31为弧形。弧形的环状反射面31抗压能力强,且方便生产。另外,弧形的环状反射面31各个方向均有反射面,多个光源21可以围绕环状反射件3间隔设置,相邻光源21之间的间距可以相等也可以不相等,光源21发出的光束都能被反射。此种方式,光源装置的结构简单,可靠性也较高。In another embodiment, as shown in FIG. 4 , FIG. 4 is a schematic structural diagram of another embodiment of the annular reflector 3 in the light source device provided by the present application. The reflection surface 31 is arc-shaped. The arc-shaped annular reflection surface 31 has strong pressure resistance and is convenient for production. In addition, the arc-shaped annular reflective surface 31 has reflective surfaces in all directions, a plurality of light sources 21 can be arranged around the annular reflective member 3 at intervals, and the spacing between adjacent light sources 21 can be equal or unequal. Light beams can be reflected. In this way, the structure of the light source device is simple and the reliability is high.
在又一实施例中,如图5所示,图5是本申请提供的光源装置中环状反射件3的又一实施例的结构示意图,该实施例中,环状反射面31也可以为台阶状。具体地,环状发射面31可以包括相互连接的第一反射面301和第二反射面302,其中所述第一反射面301与所述第二反射面302呈钝角设置。第二反射面302与管壳11的底壁11成锐角设置,第一反射面301连接第二反射面302,且两者呈钝角设置。通过此种设置方式,以免第一反射面301影响第二反射面302反射的光束,使第一反射面301和第二反射面302反射的光束能够出射到波长转换装置4上。需要说明的是,对于一些特殊的应用场景,环状反射面也可以包括多组反射面,例如,包括第一反射面、第二反射面和第三反射面,其中第一反射面可以为平面反射面或弧形反射面、第二反射面可以为平面反射面或弧形反射面、第三反射面可以为平面反射面或弧形反射面,在此不再鳌述,总之通过不同形状的反射面拼接而成的环形反射面都属于本申请的保护范围。In yet another embodiment, as shown in FIG. 5 , FIG. 5 is a schematic structural diagram of another embodiment of the annular reflection member 3 in the light source device provided by the present application. In this embodiment, the annular reflection surface 31 may also be stepped. Specifically, the annular emission surface 31 may include a first reflection surface 301 and a second reflection surface 302 connected to each other, wherein the first reflection surface 301 and the second reflection surface 302 are arranged at an obtuse angle. The second reflecting surface 302 is arranged at an acute angle with the bottom wall 11 of the casing 11 , the first reflecting surface 301 is connected to the second reflecting surface 302 , and the two are arranged at an obtuse angle. This arrangement prevents the first reflection surface 301 from affecting the light beam reflected by the second reflection surface 302 , so that the light beam reflected by the first reflection surface 301 and the second reflection surface 302 can be emitted to the wavelength conversion device 4 . It should be noted that, for some special application scenarios, the annular reflecting surface may also include multiple groups of reflecting surfaces, for example, including a first reflecting surface, a second reflecting surface and a third reflecting surface, wherein the first reflecting surface may be a plane The reflective surface or arc-shaped reflective surface, the second reflective surface can be a flat reflective surface or an arc-shaped reflective surface, and the third reflective surface can be a flat reflective surface or an arc-shaped reflective surface, which will not be described here. The annular reflective surfaces formed by splicing the reflective surfaces all belong to the protection scope of the present application.
进一步地,在上述所有实施例中,环状反射面31上可以镀反射膜,以实现对光束的反射功能。优选地,环状反射面31可以为高反镀膜面,以提高环状反射面31的反射率。高反镀膜面的反射率大于第一预设的阈值。第一预设的阈值可以根据实际情况进行选择设置,当高反镀膜面 的反射率大于第一预设的阈值时,高反镀膜面对入射的光线基本都进行反射,以使环状反射面31的反射率能够达到99%以上。Further, in all the above embodiments, the annular reflection surface 31 may be coated with a reflection film to realize the function of reflecting the light beam. Preferably, the annular reflective surface 31 may be a highly reflective coating surface to improve the reflectivity of the annular reflective surface 31 . The reflectivity of the high-reflection coating surface is greater than the first preset threshold. The first preset threshold value can be selected and set according to the actual situation. When the reflectivity of the high-reflection coating surface is greater than the first preset threshold value, the high-reflection coating surface basically reflects the incident light, so that the ring-shaped reflective surface will be reflected. The reflectivity of 31 can reach more than 99%.
进一步地,在一些实施例中,如图2、图4和图5所示,该环状反射件3还可以包括:下底面33和平台面32。Further, in some embodiments, as shown in FIGS. 2 , 4 and 5 , the annular reflector 3 may further include: a lower bottom surface 33 and a platform surface 32 .
下底面33连接环状反射面31的一端,且固定于管壳11的底壁111的内表面上,其中环状反射面31与下底面33之间的夹角为锐角,以使反射面31能够将光束反射至波长转换装置4上。下底面33可以直接粘接于管壳11的底壁111上,比如,可通过耐高温的胶水将下底面33固定于管壳11的底壁111上。在其他实施例中,也可以将下底面33焊接于管壳11的底壁111上,比如,通过在下底面33上镀金之后,采用焊接、金胶、银浆方式进行固定。The lower bottom surface 33 is connected to one end of the annular reflective surface 31 and is fixed on the inner surface of the bottom wall 111 of the casing 11 , wherein the angle between the annular reflective surface 31 and the lower bottom surface 33 is an acute angle, so that the reflective surface 31 The light beam can be reflected onto the wavelength conversion device 4 . The lower bottom surface 33 can be directly bonded to the bottom wall 111 of the tube shell 11 , for example, the lower bottom surface 33 can be fixed on the bottom wall 111 of the tube shell 11 by high temperature resistant glue. In other embodiments, the lower bottom surface 33 can also be welded to the bottom wall 111 of the tube shell 11 , for example, by plating the lower bottom surface 33 with gold, and then fixing by welding, gold glue, or silver paste.
平台面32连接环状反射面31的另一端,平台面32与下底面33相对设置。平台面32可以为光滑的平面,以利于吸嘴拾取,从而方便对棱台状反射面31进行精确定位。The platform surface 32 is connected to the other end of the annular reflection surface 31 , and the platform surface 32 is opposite to the lower bottom surface 33 . The platform surface 32 can be a smooth plane, which is convenient for the suction nozzle to pick up, so as to facilitate the precise positioning of the prismatic reflecting surface 31 .
可以理解的是,在一些实施例中,环状反射件3也可以只设置下底面33,不设置平台面32,或者环状反射件2也可以只设置平台面32,不设置下底面33等,以适应不同的应用场景。It can be understood that, in some embodiments, the annular reflector 3 may only be provided with the lower bottom surface 33 without the platform surface 32, or the annular reflector 2 may also be provided with only the platform surface 32 without the lower bottom surface 33, etc. , to adapt to different application scenarios.
发光单元21发出的光束如果不经过光学处理,所形成的光斑一般并不均匀。比如,半导体激光芯片发出的光一般具有长轴和短轴,如果光束不经过处理,在距其1.5mm处的光斑如图6所示,该光斑一般为椭圆形,如图7所示,长轴10和短轴20的照度分布不均,影响了光源装置的亮度及性能。If the light beam emitted by the light emitting unit 21 is not subjected to optical processing, the formed light spot is generally not uniform. For example, the light emitted by a semiconductor laser chip generally has a long axis and a short axis. If the light beam is not processed, the light spot at a distance of 1.5mm from it is shown in Figure 6. The light spot is generally elliptical, as shown in Figure 7. The uneven illuminance distribution of the axis 10 and the short axis 20 affects the brightness and performance of the light source device.
通过合理设置光源模组2与环状反射件3之间的间距以及环状反射件3的尺寸能够生成一定尺寸高斯分布的圆斑。具体地,光源模组2与环状反射件3之间的距离范围可以为:0.18mm-0.22mm,优选0.2mm,环状反射件3的平台面32到下底面33之间的竖直距离可以为:0.8mm-1.2mm,优选1mm,环状反射面31与下底面33之间的夹角范围可以为25°-35°,优选30°。具体可以根据光源模组2和波长转换装置4的位置设计环状反射面31的倾斜角度,以使光源模组2发出的光束经 过环状反射面31反射后打到波长转换装置4上,合成如图8所示的近似高斯分布的圆形光斑,该光斑分布是多个光源21发出的光束叠加而来,如图9所示,该光斑的长轴10方向和短轴20方向的照度几乎一致。通过此种方式,无需再采用其他光学件以对每个发光单元21出射光束进行光整形,简化光源装置的结构,节约生产成本。By reasonably setting the distance between the light source module 2 and the annular reflector 3 and the size of the annular reflector 3, a circular spot with a Gaussian distribution of a certain size can be generated. Specifically, the range of the distance between the light source module 2 and the annular reflector 3 can be: 0.18mm-0.22mm, preferably 0.2mm, the vertical distance between the platform surface 32 of the annular reflector 3 and the lower bottom surface 33 It can be: 0.8mm-1.2mm, preferably 1mm, and the angle between the annular reflective surface 31 and the lower bottom surface 33 can be in the range of 25°-35°, preferably 30°. Specifically, the inclination angle of the annular reflection surface 31 can be designed according to the positions of the light source module 2 and the wavelength conversion device 4, so that the light beam emitted by the light source module 2 is reflected by the annular reflection surface 31 and then hits the wavelength conversion device 4. As shown in FIG. 8, the circular light spot with approximate Gaussian distribution is obtained by superimposing the light beams emitted by multiple light sources 21. As shown in FIG. 9, the illuminance in the long axis 10 direction and the short axis 20 direction of the light spot is almost Consistent. In this way, there is no need to use other optical components to shape the light beams emitted from each light-emitting unit 21 , which simplifies the structure of the light source device and saves production costs.
光源模组2发出的光束通过环状反射件3打到波长转换装置4激发荧光,剩余未激发的光束和荧光能够合成满足后端应用需求的白光。The light beam emitted by the light source module 2 is sent to the wavelength conversion device 4 through the annular reflector 3 to excite fluorescence, and the remaining unexcited light beam and fluorescence can be synthesized into white light that meets the requirements of back-end applications.
对于不同亮度需求,可根据实际情况,调整发光单元21的数量、环状反射件3的尺寸以及波长转换装置4位置和大小等,使光源模组2发出的光束在环状反射面31反射,光束不会打到环状反射面31外,之后合束成中心亮边缘暗的近似高斯分布的圆形光斑。For different brightness requirements, the number of light-emitting units 21, the size of the annular reflector 3 and the position and size of the wavelength conversion device 4 can be adjusted according to the actual situation, so that the light beam emitted by the light source module 2 is reflected on the annular reflecting surface 31, The light beam will not hit the outside of the annular reflection surface 31, and then combined into a circular light spot with approximately Gaussian distribution with a bright center and a dark edge.
优选地,在一些实施例中,可以在光源模组2和环状反射件3之间设置对长轴或短轴进行处理的光学元件,避免光束中有一部分打不到环状反射件3而损失掉,以此来提高光源模组2的光利用率。Preferably, in some embodiments, an optical element for processing the long axis or the short axis can be arranged between the light source module 2 and the annular reflector 3 to prevent a part of the light beam from hitting the annular reflector 3 and thus preventing the loss, so as to improve the light utilization rate of the light source module 2 .
即上述实施例中,光源模组2发出的光束经环状反射件3反射到波长转换装置4上可以合成为近似高斯分布的圆形光斑。波长转换装置4可以用于激发荧光,以使激发的荧光能够满足后端应用需求的白光。That is, in the above embodiment, the light beam emitted by the light source module 2 is reflected by the annular reflector 3 to the wavelength conversion device 4 and can be synthesized into a circular light spot with an approximate Gaussian distribution. The wavelength conversion device 4 can be used to excite the fluorescence, so that the excited fluorescence can meet the white light required by the back-end application.
进一步地,如图10所示,图10是图1中透明盖板12的俯视示意图。波长转换装置4设置于透明盖板12上。具体地,波长转换装置4可以包括涂覆于透明盖板12上的陶瓷粉浆和荧光粉。可以将荧光粉和陶瓷粉浆料涂布在透明盖板12上以形成波长转换装置4。波长转换装置4中还可以添加散射颗粒进行光扩散,之后通过烧成一体,以形成波长转换装置4。此种方式,波长转换装置4结构简单,具有较低的生产成本。在其他实施例中,也可以单独生产波长转换装置4,然后再将波长转换装置4粘结到透明盖板12上,此种方式,能够提高光源装置的生产效率。Further, as shown in FIG. 10 , FIG. 10 is a schematic top view of the transparent cover plate 12 in FIG. 1 . The wavelength conversion device 4 is arranged on the transparent cover plate 12 . Specifically, the wavelength conversion device 4 may include ceramic paste and phosphor powder coated on the transparent cover plate 12 . The phosphor powder and ceramic powder slurry can be coated on the transparent cover plate 12 to form the wavelength conversion device 4 . Scattering particles may also be added to the wavelength conversion device 4 for light diffusion, and then the wavelength conversion device 4 may be formed by sintering them together. In this way, the wavelength conversion device 4 has a simple structure and low production cost. In other embodiments, the wavelength conversion device 4 can also be produced separately, and then the wavelength conversion device 4 can be bonded to the transparent cover plate 12 , which can improve the production efficiency of the light source device.
可以理解的是,可以通过调整波长转换装置4中的荧光粉种类、浓度、厚度以及散射颗粒的浓度等,可以得到所需色温的白光。It can be understood that white light with a desired color temperature can be obtained by adjusting the type, concentration, thickness and concentration of scattering particles of the phosphors in the wavelength conversion device 4 .
波长转换装置4的形状为圆形、正方形、长方形或者椭圆形中的任 一种。具体可根据实际情况进行选择设置。优选地,波长转换装置4可以为圆形,与光斑的形状相对应,能够提高光源装置的出光率。The shape of the wavelength conversion device 4 is any of a circle, a square, a rectangle or an ellipse. The specific settings can be selected according to the actual situation. Preferably, the wavelength conversion device 4 can be circular, which corresponds to the shape of the light spot and can improve the light extraction rate of the light source device.
波长转换装置4可以位于透明盖板12远离密封空间的一侧表面。在其他实施中,也可以将波长转换装置4设置于透明盖板12靠近密封空间的一侧表面,此种方式,能够使波长转换装置4密封在密封空间内,对波长转换装置4进行防尘保护,减小灰尘对波长转换装置4的光转化率的影响。The wavelength conversion device 4 may be located on a side surface of the transparent cover plate 12 away from the sealed space. In other implementations, the wavelength conversion device 4 can also be disposed on the surface of the transparent cover 12 close to the sealed space. In this way, the wavelength conversion device 4 can be sealed in the sealed space and the wavelength conversion device 4 can be protected from dust. Protection, reducing the influence of dust on the light conversion rate of the wavelength conversion device 4 .
环状反射件3将光束反射后出射到波长转换装置4。可选地,可以在波长转换装置4的入光面镀光学膜层(图未示),该光学膜层可以透射光源模组2发出的光束,反射波长转换装置4激发的荧光,从而避免荧光进入到管壳11的内部,降低发光的光通量。The annular reflector 3 reflects the light beam and outputs it to the wavelength conversion device 4 . Optionally, an optical film layer (not shown) can be coated on the light incident surface of the wavelength conversion device 4, and the optical film layer can transmit the light beam emitted by the light source module 2 and reflect the fluorescence excited by the wavelength conversion device 4, thereby avoiding fluorescence. Enter into the inside of the casing 11 to reduce the luminous flux of the light.
为了进一步避免打到波长转换装置4的光束(比如波长为430-470nm的蓝激光)再次反射回密封空间内,降低激发效率,波长转换装置4上的光学膜层可以对入射角度在预设阈值范围以内光束透射,入射角度大于预设阈值的光束反射,其中预设阈值可以为45°、30°或者55°等。通过此种方式,能够使光束较大程度地激发荧光粉,从而发出高亮度的白光。In order to further prevent the light beam hitting the wavelength conversion device 4 (such as a blue laser with a wavelength of 430-470 nm) from being reflected back into the sealed space and reduce the excitation efficiency, the optical film layer on the wavelength conversion device 4 can adjust the incident angle at a preset threshold value. The light beam is transmitted within the range, and the light beam whose incident angle is greater than the preset threshold value is reflected, wherein the preset threshold value can be 45°, 30°, or 55°, etc. In this way, the light beam can excite the phosphor to a greater extent, thereby emitting high-brightness white light.
本实施例中,管壳11的底壁111和侧壁112可以采用相同的材质并一体成型设置,以简化制造工艺。可选地,管壳11的底壁111和侧壁112可以都采用高导热的陶瓷材料。例如氮化铝、碳化硅、聚晶金刚石陶瓷、氧化铍等。在其他实施例中,管壳11的材质也为金属,比如铜或者银等。In this embodiment, the bottom wall 111 and the side wall 112 of the tube shell 11 can be made of the same material and integrally formed to simplify the manufacturing process. Optionally, both the bottom wall 111 and the side wall 112 of the tube case 11 may be made of ceramic materials with high thermal conductivity. For example, aluminum nitride, silicon carbide, polycrystalline diamond ceramics, beryllium oxide, etc. In other embodiments, the material of the tube shell 11 is also metal, such as copper or silver.
当管壳11的材质为陶瓷时,管壳11的内部可以镀金属,以方便贴装光源模组2,其中,管壳11侧壁112的与透明盖板12接触的部分也可以镀金属,以提高光源的整体的封装效果。管壳11上在镀金属时可采用钛、铂打底。When the material of the tube shell 11 is ceramic, the inside of the tube shell 11 can be plated with metal, so as to facilitate the mounting of the light source module 2, wherein the part of the side wall 112 of the tube shell 11 in contact with the transparent cover 12 can also be plated with metal, In order to improve the overall packaging effect of the light source. The tube shell 11 can be primed with titanium or platinum during metal plating.
如图3所示,管壳11的底壁111的内表面上可以设置有间隔分布的第一金属膜层114,以方便贴装光源模组2,如图11所示,管壳11的底壁111的外表面上设置有间隔分布的第二金属膜层115,管壳11的 底壁111内还设置有连接第一金属膜层114和第二金属膜层115的导线(图未示)。第一金属膜层114在管壳11内部形成一个焊盘,第二金属膜层115在管壳11外部形成另一个焊盘。其中第一金属膜层114和第二金属膜层115的材质可以为金、银或铜等。导线可以优选热膨胀系数与陶瓷接近金属和电阻率较小金属,比如金属钨。光源21可以通过金属线焊接到第一金属层114上,并通过导线电连接到外部第二金属膜层115,通过焊接到印刷电路板的方式完成电流输入以及热量传递。As shown in FIG. 3 , the inner surface of the bottom wall 111 of the package 11 may be provided with first metal film layers 114 distributed at intervals to facilitate the mounting of the light source module 2 . As shown in FIG. 11 , the bottom of the package 11 The outer surface of the wall 111 is provided with a second metal film layer 115 distributed at intervals, and the bottom wall 111 of the tube shell 11 is also provided with a wire (not shown) connecting the first metal film layer 114 and the second metal film layer 115 . The first metal film layer 114 forms one bonding pad inside the package 11 , and the second metal film layer 115 forms another bonding pad outside the package 11 . The material of the first metal film layer 114 and the second metal film layer 115 may be gold, silver, copper, or the like. The wire may preferably have a thermal expansion coefficient close to that of a ceramic metal and a metal with a lower resistivity, such as the metal tungsten. The light source 21 can be soldered to the first metal layer 114 by metal wires, and electrically connected to the external second metal film layer 115 by wires, and the current input and heat transfer can be accomplished by soldering to the printed circuit board.
为了提高光源装置的密封性,如图3所示,可以在管壳11的侧壁112与透明盖板12相接触的位置设置第一金属连接层113,比如第一金属连接层113的材质可以为金或者银等金属。如图12所示,可以在透明盖板12与管壳11接触的位置设置第二金属连接层121,通过此种设置方式,便于实现管壳11与透明盖板12的封装。In order to improve the airtightness of the light source device, as shown in FIG. 3 , a first metal connection layer 113 may be provided at the position where the side wall 112 of the package 11 is in contact with the transparent cover 12 . For example, the material of the first metal connection layer 113 may be Metals such as gold or silver. As shown in FIG. 12 , the second metal connection layer 121 may be provided at the position where the transparent cover 12 contacts the casing 11 . This arrangement facilitates the encapsulation of the casing 11 and the transparent cover 12 .
本实施例的管壳11采用高导热性能的陶瓷材料,成本较低,且能够提高光源的可靠性。管壳11中侧壁112与底壁111一体成型设置,便于制造。另外,光源模组发出的光束通过环状反射件3反射到波长转换装置4中,能够合成近似高斯分布的圆形光斑,通过此种方式能够提高光源装置的亮度,满足后端应用需求。The shell 11 of the present embodiment adopts a ceramic material with high thermal conductivity, which is low in cost and can improve the reliability of the light source. The side wall 112 and the bottom wall 111 of the tube shell 11 are integrally formed, which is convenient for manufacture. In addition, the light beam emitted by the light source module is reflected to the wavelength conversion device 4 through the annular reflector 3, and a circular light spot with an approximate Gaussian distribution can be synthesized. In this way, the brightness of the light source device can be improved to meet the requirements of back-end applications.
本申请还提供另一实施例的光源装置,请参阅图13和图14所示,图13是本申请提供的光源装置的另一实施例的结构示意图,图14是图13中光源装置的截面示意图,区别于上一实施例,本实施例中,管壳11的侧壁112和底壁111可以单独设置,管壳11的底壁111连接侧壁112。The present application also provides a light source device of another embodiment, please refer to FIG. 13 and FIG. 14 , FIG. 13 is a schematic structural diagram of another embodiment of the light source device provided by the present application, and FIG. 14 is a cross-section of the light source device in FIG. 13 . Schematic diagram, different from the previous embodiment, in this embodiment, the side wall 112 and the bottom wall 111 of the tube shell 11 can be provided separately, and the bottom wall 111 of the tube shell 11 is connected to the side wall 112 .
可选地,管壳11的侧壁112和底壁111可以采用不同的材质,比如管壳11的侧壁112可以采用陶瓷材料,管壳11的底壁111可以采用金属材料。其中陶瓷材料可以为一般的陶瓷材料比如氧化铝等,以节约生成成本。管壳11的侧壁112还可以为高导热陶瓷材料,比如氮化铝或者碳化硅等,以提高管壳11的导热性能。Optionally, the side wall 112 and the bottom wall 111 of the tube shell 11 can be made of different materials, for example, the side wall 112 of the tube shell 11 can be made of ceramic material, and the bottom wall 111 of the tube shell 11 can be made of metal material. The ceramic material may be a general ceramic material such as alumina, so as to save the production cost. The side wall 112 of the tube case 11 may also be made of a high thermal conductivity ceramic material, such as aluminum nitride or silicon carbide, so as to improve the thermal conductivity of the tube case 11 .
管壳11的底壁111可以采用高导热系数的金属材料,比如铜或者钨铜合金等。此种方式,能够将管壳11的底壁111作为导热体,给光 源装置进行导热。The bottom wall 111 of the tube case 11 can be made of a metal material with high thermal conductivity, such as copper or tungsten-copper alloy. In this way, the bottom wall 111 of the case 11 can be used as a heat conductor to conduct heat for the light source device.
管壳11的底壁111连接侧壁112,优选地,底壁111与侧壁112的连接处具有缝隙。通过设置该缝隙能够避免底壁111因为热膨胀而使管壳11发生开裂、变形等机械失效。The bottom wall 111 of the tube shell 11 is connected to the side wall 112 , and preferably, there is a gap at the connection between the bottom wall 111 and the side wall 112 . By arranging the gap, the bottom wall 111 can avoid mechanical failures such as cracking and deformation of the tube shell 11 due to thermal expansion.
如图14所示,管壳11的底壁111和侧壁112之间可采用连接材料117进行连接,连接材料117部分设置于管壳11的底壁111和侧壁112之间,并使底壁111和侧壁112之间能够留有一定的缝隙。可选地,管壳11的底壁111和侧壁112可以通过钎料钎焊或者通过焊料锡焊的方式进行气密性封装。As shown in FIG. 14 , a connecting material 117 can be used to connect the bottom wall 111 and the side wall 112 of the tube shell 11, and the connecting material 117 is partially arranged between the bottom wall 111 and the side wall 112 of the tube shell 11, and makes the bottom wall 111 and the side wall 112. A certain gap can be left between the wall 111 and the side wall 112 . Optionally, the bottom wall 111 and the side wall 112 of the tube shell 11 may be hermetically sealed by brazing or soldering.
为了便于底壁111与侧壁112的连接,可以在侧壁112远离透明盖板12的一侧设置凹槽,底壁111位于该凹槽内,底壁111的内表面和底壁111的侧面与侧壁112连接的位置均设置连接材料117,以使管壳11具有较好的气密性,提高管壳11的密封可靠性。In order to facilitate the connection between the bottom wall 111 and the side wall 112, a groove can be provided on the side of the side wall 112 away from the transparent cover 12, the bottom wall 111 is located in the groove, the inner surface of the bottom wall 111 and the side surface of the bottom wall 111 Connection materials 117 are provided at the positions connected to the side walls 112 , so that the tube shell 11 has better air tightness and the sealing reliability of the tube shell 11 is improved.
可选地,为了方便对光源模组2的封装,在管壳的侧壁112上靠近底壁111的一侧形成有台阶116,可将发光单元21的金属线直接打到台阶116上,简化封装工艺。在其他实施例中,也可以在管壳11的侧壁112上不设置上述台阶116,以简化管壳的制造工艺。Optionally, in order to facilitate the encapsulation of the light source module 2, a step 116 is formed on the side wall 112 of the tube casing close to the bottom wall 111, and the metal wire of the light emitting unit 21 can be directly hit on the step 116, simplifying the process. packaging process. In other embodiments, the step 116 may not be provided on the side wall 112 of the tube shell 11 to simplify the manufacturing process of the tube shell.
本实施例中的波长转换装置4、环状反射件3以及透明盖板12等未描述的结构与上一实施例相同,在此不再赘述。本实施例仅仅描述了与上一实施例的区别点。The undescribed structures such as the wavelength conversion device 4 , the annular reflector 3 , and the transparent cover 12 in this embodiment are the same as those in the previous embodiment, and will not be repeated here. This embodiment only describes points of difference from the previous embodiment.
本实施例的光源装置中,管壳11中的底壁111和侧壁112之间的连接处设置有缝隙,能够有效避免管壳11因热膨胀而发生开裂等现象,提高光源装置的可靠性。管壳11的底壁111和侧壁112可以根据需要选用不同的材质,能够节约生产成本。In the light source device of this embodiment, a gap is provided at the connection between the bottom wall 111 and the side wall 112 of the tube shell 11, which can effectively prevent the tube shell 11 from cracking due to thermal expansion and improve the reliability of the light source device. The bottom wall 111 and the side wall 112 of the tube shell 11 can be made of different materials as required, which can save production costs.
以上所述仅为本申请的实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above description is only an embodiment of the present application, and is not intended to limit the scope of the patent of the present application. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present application, or directly or indirectly applied to other related technologies Fields are similarly included within the scope of patent protection of this application.

Claims (10)

  1. 一种光源装置,其特征在于,所述光源装置包括:A light source device, characterized in that the light source device comprises:
    管壳和盖设于所述管壳上的透明盖板,所述管壳和所述透明盖板形成密封空间;a tube shell and a transparent cover plate covered on the tube shell, the tube shell and the transparent cover plate form a sealed space;
    波长转换装置,设置于所述透明盖板上;a wavelength conversion device, arranged on the transparent cover;
    光源模组,位于所述密封空间内,用于发出光束;a light source module, located in the sealed space, for emitting a light beam;
    环状反射件,位于所述密封空间内,包括环状反射面,用于将所述光束反射至所述波长转换装置。The annular reflection member, located in the sealed space, includes an annular reflection surface for reflecting the light beam to the wavelength conversion device.
  2. 根据权利要求1所述的光源装置,其特征在于,所述环状反射件为棱台状,所述环状反射面包括多个依次连接的子反射面。The light source device according to claim 1, wherein the annular reflection member is in the shape of a prism, and the annular reflection surface includes a plurality of sub-reflection surfaces connected in sequence.
  3. 根据权利要求1所述的光源装置,其特征在于,所述环状反射面为弧形。The light source device according to claim 1, wherein the annular reflection surface is arc-shaped.
  4. 根据权利要求1所述的光源装置,其特征在于,所述环状反射面为台阶状,包括第一反射面和第二反射面,其中所述第一反射面与所述第二反射面呈钝角设置。The light source device according to claim 1, wherein the annular reflective surface is stepped, comprising a first reflective surface and a second reflective surface, wherein the first reflective surface and the second reflective surface are formed Obtuse angle setting.
  5. 根据权利要求1-4任一项所述的光源装置,其特征在于,所述环状反射件还包括:The light source device according to any one of claims 1-4, wherein the annular reflector further comprises:
    下底面,连接所述环状反射面的一端,且固定于所述管壳的底壁上,其中所述环状反射面与所述下底面之间的夹角为锐角;a lower bottom surface, connected to one end of the annular reflection surface, and fixed on the bottom wall of the tube shell, wherein the included angle between the annular reflection surface and the lower bottom surface is an acute angle;
    平台面,连接所述环状反射面的另一端。The platform surface is connected to the other end of the annular reflection surface.
  6. 根据权利要求5所述的光源装置,其特征在于,所述光源模组与所述环状反射件的距离范围为:0.18mm-0.22mm,所述环状反射件的所述平台面与所述下底面之间的竖直距离为:0.8mm-1.2mm,所述环状反射面与所述下底面之间的夹角范围为25°-35°。The light source device according to claim 5, wherein the distance between the light source module and the annular reflector is in the range of 0.18 mm to 0.22 mm, and the platform surface of the annular reflector The vertical distance between the lower bottom surfaces is: 0.8mm-1.2mm, and the angle between the annular reflective surface and the lower bottom surface ranges from 25° to 35°.
  7. 根据权利要求1所述的光源装置,其特征在于,所述光源模组包括有多个发光单元,多个发光单元围绕所述环状反射件等间距间隔设置。The light source device according to claim 1, wherein the light source module comprises a plurality of light-emitting units, and the plurality of light-emitting units are arranged at equal intervals around the annular reflector.
  8. 根据权利要求1所述的光源装置,其特征在于,所述波长转换装置包括涂覆于所述透明盖板上的陶瓷粉浆及荧光粉。The light source device according to claim 1, wherein the wavelength conversion device comprises ceramic paste and phosphor powder coated on the transparent cover.
  9. 根据权利要求1所述的光源装置,其特征在于,所述管壳的底壁的内表面上设置有间隔分布的第一金属膜层,所述管壳的底壁的外表面上设置有间隔分布的第二金属膜层,所述管壳的底壁内还设置有连接所述第一金属膜层和所述第二金属膜层的导线。The light source device according to claim 1, wherein the inner surface of the bottom wall of the tube case is provided with first metal film layers distributed at intervals, and the outer surface of the bottom wall of the tube case is provided with spacers A distributed second metal film layer, and a wire connecting the first metal film layer and the second metal film layer is also arranged in the bottom wall of the tube shell.
  10. 根据权利要求1所述光源装置,其特征在于,所述管壳包括底壁和侧壁,所述底壁与所述侧壁连接,且所述底壁与所述侧壁的连接处具有缝隙。The light source device according to claim 1, wherein the tube case comprises a bottom wall and a side wall, the bottom wall is connected with the side wall, and the connection between the bottom wall and the side wall has a gap .
PCT/CN2021/117679 2020-12-01 2021-09-10 Light source device WO2022116631A1 (en)

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CN102722077A (en) * 2012-05-24 2012-10-10 深圳市绎立锐光科技开发有限公司 Light source system and projection system related to light source system
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