WO2022116064A1 - Composite material leaf spring and processing method therefor - Google Patents

Composite material leaf spring and processing method therefor Download PDF

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Publication number
WO2022116064A1
WO2022116064A1 PCT/CN2020/133471 CN2020133471W WO2022116064A1 WO 2022116064 A1 WO2022116064 A1 WO 2022116064A1 CN 2020133471 W CN2020133471 W CN 2020133471W WO 2022116064 A1 WO2022116064 A1 WO 2022116064A1
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Prior art keywords
leaf spring
composite material
fixedly connected
processing
box
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PCT/CN2020/133471
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French (fr)
Chinese (zh)
Inventor
刘旻
刘雪品
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江苏擎弓科技股份有限公司
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Priority to PCT/CN2020/133471 priority Critical patent/WO2022116064A1/en
Publication of WO2022116064A1 publication Critical patent/WO2022116064A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D31/00Shearing machines or shearing devices covered by none or more than one of the groups B23D15/00 - B23D29/00; Combinations of shearing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00Accessories for shearing machines or shearing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F3/00Spring units consisting of several springs, e.g. for obtaining a desired spring characteristic
    • F16F3/02Spring units consisting of several springs, e.g. for obtaining a desired spring characteristic with springs made of steel or of other material having low internal friction

Definitions

  • Leaf spring referred to as leaf spring, is a leaf spring composed of not less than one piece of spring steel superimposed and combined.
  • Leaf springs are usually used in wheeled vehicle suspensions, originally called laminated or carrier springs, and sometimes called semi-elliptical springs.
  • Spring or cart spring it is one of the oldest forms of spring.
  • Leaf springs are long circular arcs of spring steel with a rectangular cross section, and in the most common leaf spring configuration, the center of the arc provides the location of the axle, while rings formed at either end are attached to the vehicle chassis, for very heavy vehicles, Leaf springs can be made from multiple leaves stacked together, usually with gradually shorter leaves, leaf springs can be used for positioning and a certain degree of damping and spring function, in the prior art, through some specific composite materials. It is processed and matched, and then manufactured into a composite material leaf spring.
  • Composite leaf springs are generally installed in the suspension of automobiles for use together to bear the load, thereby ensuring the smooth running of the automobile on the road.
  • multiple The spring is superimposed on the device, and then multiple leaf springs are fixed by the fixing piece, so as to improve the stability of the car during driving.
  • the stable performance in the process is also easy to cause damage to the leaf spring, and there are certain safety hazards, thereby reducing the usability of the leaf spring.
  • the invention provides a composite material leaf spring and a processing method thereof, which solves the problem that large friction is easily generated between the fixing member and the leaf spring, which not only affects the stability of the leaf spring during use, but also easily causes the leaf spring to wear out. If it is damaged, there is a certain safety hazard, which further reduces the usability of the leaf spring.
  • the composite material leaf spring provided by the present invention includes a leaf spring body, a threaded groove is opened on the leaf spring body, and two fixing frames are arranged on the leaf spring body, and the bottom of the fixing frame is fixed.
  • a threaded block is connected, a threaded rod is threadedly connected to the inside of the threaded block, the top of the threaded rod is threadedly connected to the inside of the threaded groove, and both sides of the inside of the fixed frame are provided with compression springs.
  • One end of the compression spring is arranged on the fixing frame, a positioning plate is arranged between the other ends of the two compression springs, and a plurality of rubber blocks are arranged on the positioning plate.
  • a first screw rod is rotatably connected to the positioning plate, one end of the first screw rod penetrates the fixing frame and extends to the outside of the fixing frame, and the first screw rod extends to the fixing frame One end outside the frame is fixedly connected with a nut.
  • a processing method of a composite material leaf spring, comprising the composite material leaf spring, and the composite material leaf spring needs to be processed by using a processing method of the composite material leaf spring, comprising the following steps:
  • the cutting device includes a processing box. One side of the inside of the processing box is fixedly connected with two support rods.
  • An operating table is fixedly connected between the top ends, a box body is fixedly connected to both sides of the top of the operating table, a connecting frame is fixedly connected to the top of the box body, and a sliding frame is fixedly connected between two sides inside the connecting frame.
  • the outer surface of the sliding rod is slidably connected with a sliding block, one side of the sliding block is fixedly connected with a suction head, and one side inside the processing box is provided with a cutting assembly.
  • a moving block is fixedly connected to the other side of the sliding block, one side of the moving block is slidably connected to one side of the inside of the processing box, and one side of the inside of the processing box is rotatably connected through two fixed blocks There are idlers, a drive motor is arranged on one side of the inside of the processing box, and the output shaft of the drive motor is fixed on the idler.
  • a traction rope is fixedly connected to the idler, and the bottom end of the traction rope is fixed on the moving block through a fixing ring.
  • a hose is connected to the bottom of the suction head, a collector is fixedly connected to one side of the inside of the box, and a rotating shaft is rotatably connected between two sides of the inside of the collector.
  • Activated carbon plate is fixedly connected to the surface.
  • a suction pump is provided on one side of the inside of the box body, an air outlet pipe is connected to the bottom of the suction pump, one end of the air outlet pipe is communicated with the inside of the collecting member, and one end of the hose penetrates through the
  • the box body is extended to the inside of the box body, and one end of the hose extending to the inside of the box body is communicated with the inside of the suction pump.
  • a groove body is opened inside the operating table, a second screw rod is rotatably connected between two sides of the inside of the groove body, and one end of the second screw rod penetrates the operating table and extends to the Outside the operating table, the end of the second screw rod extending to the outside of the operating table is fixedly connected with a rotating member, the outer surface of the second screw rod is threadedly connected with a clamping member, and the top of the clamping member penetrates through
  • the operating table extends to the top of the operating table, and the bottom of the clamping piece is slidably connected to one side inside the tank body.
  • an unloading funnel is fixedly connected between the opposite sides of the two support rods, a waste box is fixedly connected to one side inside the processing box, and one side of the unloading funnel is connected to the waste box.
  • baffles are fixedly connected between the two sides of the waste box, and one side of the baffle is respectively provided with a first screening plate and a second screening plate from top to bottom, the first screening plate One side of the plate and the second screening plate are arranged on one side of the inside of the waste box.
  • the composite material leaf spring and the processing method thereof provided by the present invention have the following beneficial effects:
  • Fig. 2 is the side view structure schematic diagram of the fixing frame shown in Fig. 1;
  • Fig. 5 is the sectional structure schematic diagram of the waste box shown in Fig. 4;
  • FIG. 7 is a schematic side view of the structure of the connection frame shown in FIG. 4 .
  • Leaf spring body 2. Threaded groove; 3. Fixed frame; 4. Threaded block; 5. Threaded rod; 6. Compression spring; 7. Positioning plate; 8. Rubber block; 9. First wire rod; 10, nut; 11, processing box; 12, support rod; 13, console; 14, box body; 15, connecting frame; 16, sliding rod; 17, sliding block; 18, suction head; 19, moving block ;20, idler; 21, traction rope; 22, hose; 23, collecting piece; 24, rotating shaft; 25, activated carbon plate; 26, suction pump; 27, air outlet; 28, tank body; 29, second Screw; 30, rotating part; 31, unloading funnel; 32, waste box; 33, baffle plate; 34, first screening plate; 35, second screening plate; 36, drive motor; 37, cutting assembly; 38. Clamping parts.
  • FIG. 1 is a schematic structural diagram of the first embodiment of the composite material leaf spring and its processing method provided by the present invention
  • FIG. 2 is a side view of the fixing frame shown in FIG. 1.
  • FIG. 3 is a schematic side view of the positioning plate shown in FIG. 2 .
  • the composite material leaf spring includes a leaf spring body, the leaf spring body 1 is provided with a threaded groove 2, and the leaf spring body 1 is provided with two fixing frames 3, and the bottom of the fixing frame 3 is fixedly connected with a threaded block 4 , the inside of the threaded block 4 is threadedly connected with a threaded rod 5, the top of the threaded rod 5 is threadedly connected to the inside of the threaded groove 2, and both sides of the interior of the fixed frame 3 are provided with compression springs 6, two One end of each of the compression springs 6 is arranged on the fixing frame 3, a positioning plate 7 is arranged between the other ends of the two compression springs 6, and a plurality of rubber blocks 8 are arranged on the positioning plate 7;
  • the threaded groove 2 is adapted to the threaded rod 5;
  • the positioning plate 7 is pushed to clamp and fix the leaf spring, so as to improve the firmness of clamping;
  • the number of rubber blocks 8 can be increased or decreased according to specific needs
  • the provided rubber block 8 protects the leaf spring and avoids friction damage.
  • the positioning plate 7 is rotatably connected with a first screw rod 9 , one end of the first screw rod 9 penetrates the fixing frame 3 and extends to the outside of the fixing frame 3 , and the first screw rod 9 extends to the outside of the fixing frame 3 .
  • a nut 10 is fixedly connected to one end outside the fixing frame;
  • the interior of both sides of the positioning plate 7 is provided with a thread, so that the thread and the first screw rod 9 are threadedly connected, and through the rotation of the nut 10, the first screw rod 9 pushes the positioning plate 7 to move forward or backward, and then reaches the Clamp and fix or loosen the leaf spring.
  • a processing method of a composite material leaf spring, comprising the composite material leaf spring, and the composite material leaf spring needs to be processed by using a processing method of the composite material leaf spring, comprising the following steps:
  • Step 1 When installing the fixed frame 3, firstly, insert it from both sides of the leaf spring. After the threaded rod 5 on the fixed frame 3 and the threaded groove 2 on the leaf spring are in the same vertical direction, the When the position of the fixed frame 3 is determined, by rotating the threaded rod 5, the threaded rod 5 slides upward in the threaded block 4, and then enters the threaded groove 2, through the threaded connection between the threaded rod 5 and the threaded groove 2. relationship, so that the threaded rod 5 enters the threaded groove 2 during the rotation process, thereby fixing the position of the fixing frame 3;
  • the second step in order to improve the firmness of the fixing frame 3, by rotating the nut 10, the nut 10 drives the first screw rod 9 to rotate, and then squeezes the positioning plate 7, so that the positioning plate 7 is in the fixing frame 3. At the same time of sliding, it can contact and squeeze with the leaf spring, and drive the rubber block 8 provided on the positioning plate 7 to contact and squeeze with the leaf spring, so as to fix the leaf spring twice, thereby improving the stability of the leaf spring during use. firmness.
  • the leaf spring By arranging the fixing frame 3, the leaf spring can be fixed to improve the stability during use, and the locating plate 7 can be used to fix the leaf spring twice to improve the overall firmness.
  • the block 8 avoids the contact friction between the positioning plate 7 and the leaf spring, avoids the frictional damage of the leaf spring for a long time, and has certain potential safety hazards, thereby improving the practicability of the leaf spring.
  • the second embodiment of the present invention provides another method for processing a composite leaf spring, wherein the second embodiment This example does not prevent the independent implementation of the technical solution of the first embodiment.
  • the present invention provides another processing method for a composite leaf spring that is different in that: for cutting a specific size in S1, a cutting device needs to be used, and the cutting device includes a processing box 11, and the processing Two support rods 12 are fixedly connected to one side of the inside of the box 11 , an operation table 13 is fixedly connected between the top ends of the two support rods 12 , and a box body 14 is fixedly connected to both sides of the top of the operation table 13 , A connecting frame 15 is fixedly connected to the top of the box body 14 , a sliding rod 16 is fixedly connected between two sides of the inner part of the connecting frame 15 , and a sliding block 17 is slidably connected to the outer surface of the sliding rod 16 .
  • One side of the block 17 is fixedly connected with the suction head 18, and one side inside the processing box 11 is provided with a cutting assembly 37;
  • the cutting assembly 37 adopts the existing technology, and only needs to realize the effect of cutting and cutting the leaf spring
  • the cutting assembly 37 includes two electric telescopic rods, a fixed plate, a motor and a cutting wheel.
  • the rotation of the motor drives the cutting wheel to rotate, and the electric telescopic rod moves downward to drive the cutting wheel to cut and cut the surface of the leaf spring;
  • the exhaust gas generated during the cutting process can be sucked.
  • the driving motor 36 is a forward and reverse driving motor 36, which realizes that the pulling rope 21 is loosened and wound, and the effect of the up and down movement of the suction head 18 is reached, and then the air in the processing box 11 is sucked in a wide range;
  • Step 1 When cutting the leaf spring, a cutting device needs to be used. When using it, first, the leaf spring needs to be fixed and clamped to facilitate cutting. The leaf spring is placed on the operating table 13, and then the parts 30 is rotated, so that the clamping member 38 on the second screw rod 29 is sliding, and then the leaf spring is clamped and fixed, and then the leaf spring is cut through the provided cutting assembly 37;
  • Step 2 During the cutting process, a large amount of waste chips and waste gas generated by cutting will be generated, which will be discharged to the outside of the processing box 11, which will cause certain pollution to the surrounding environment.
  • the suction head connected to the suction pump 26 sucks the exhaust gas generated during the cutting process, and then transports the generated exhaust gas to the collecting piece 23 through the transportation of the hose 22 and the gas outlet pipe 27, so that the activated carbon provided in the collecting piece 23
  • the plate 25 is blown, and then drives the rotating shaft 24 to rotate, so that the activated carbon plate 25 rotates in the collecting member 23, and adsorbs and purifies the incoming exhaust gas;

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Abstract

The present invention provides a composite material leaf spring and a processing method therefor. The composite material leaf spring comprises a leaf spring body; threaded grooves are formed in the leaf spring body; two fixing frames are provided on the leaf spring body; threaded blocks are fixedly connected to the bottoms of the fixing frames; threaded rods are threadedly connected inside the threaded blocks, the top ends of the threaded rods are threadedly connected inside the threaded grooves, and compression springs are provided on two sides inside each of the fixing frames. According to the composite material leaf spring and the processing method therefor provided by the present invention, the fixing frames are provided, so that the leaf spring can be fixed, and the stability during use is improved; positioning plates are provided, so that the leaf spring is fixed secondarily, and the integral firmness is improved; and rubber blocks are provided, so that contact friction between the positioning plates and the leaf spring can be avoided, and certain potential safety hazard due to long-time friction damage of the leaf spring is avoided. Thus, the practicality of the leaf spring is improved.

Description

一种复合材料板簧及其加工方法A kind of composite material leaf spring and its processing method 技术领域technical field
本发明涉及板簧领域,尤其涉及一种复合材料板簧及其加工方法。The invention relates to the field of leaf springs, in particular to a composite material leaf spring and a processing method thereof.
背景技术Background technique
板簧,简称板弹簧,由不少于一片的弹簧钢叠加组合而成的板状弹簧,板弹簧通常用于轮式车辆悬架,最初称为层压或托架弹簧,有时称为半椭圆弹簧或手推车弹簧,它是最古老的弹簧形式之一。Leaf spring, referred to as leaf spring, is a leaf spring composed of not less than one piece of spring steel superimposed and combined. Leaf springs are usually used in wheeled vehicle suspensions, originally called laminated or carrier springs, and sometimes called semi-elliptical springs. Spring or cart spring, it is one of the oldest forms of spring.
板弹簧为截面是长方形的长圆弧形弹簧钢,并且在最常见的板弹簧配置中,弧的中心提供了轴的位置,而在任一端形成的环附接到车辆底盘,对于非常重的车辆,可以由多个层叠在一起的多个叶片制成板弹簧,通常具有逐渐变短的叶片,板弹簧可用于定位和一定程度的阻尼以及弹簧功能,现有技术中,通过一些特定的复合材料的加工配合,进而制造成复合材料板簧。Leaf springs are long circular arcs of spring steel with a rectangular cross section, and in the most common leaf spring configuration, the center of the arc provides the location of the axle, while rings formed at either end are attached to the vehicle chassis, for very heavy vehicles, Leaf springs can be made from multiple leaves stacked together, usually with gradually shorter leaves, leaf springs can be used for positioning and a certain degree of damping and spring function, in the prior art, through some specific composite materials. It is processed and matched, and then manufactured into a composite material leaf spring.
复合材料板簧一般安装在汽车悬架中进行配合使用,起到承受载荷的作用,进而确保汽车在路面上进行平稳行驶,现有技术中,为了提高板簧的承受载荷,从而将多根板簧进行叠加设备,然后通过固定件,将多根板簧进行固定,从而提高汽车行驶过程中的稳定性,然而固定件与板簧之间容易产生较大的摩损,不仅影响板簧在使用过程中的稳定性能,还容易造成板簧的损坏,存在一定的安全隐患,进而降低了板簧的使用性。Composite leaf springs are generally installed in the suspension of automobiles for use together to bear the load, thereby ensuring the smooth running of the automobile on the road. In the prior art, in order to improve the bearing load of the leaf spring, multiple The spring is superimposed on the device, and then multiple leaf springs are fixed by the fixing piece, so as to improve the stability of the car during driving. However, there is easy to produce large friction between the fixing piece and the leaf spring, which not only affects the use of the leaf spring The stable performance in the process is also easy to cause damage to the leaf spring, and there are certain safety hazards, thereby reducing the usability of the leaf spring.
因此,有必要提供一种复合材料板簧及其加工方法解决上述技术问题。Therefore, it is necessary to provide a composite material leaf spring and a processing method thereof to solve the above technical problems.
发明内容SUMMARY OF THE INVENTION
本发明提供一种复合材料板簧及其加工方法,解决了然而固定件与板簧之间容易产生较大的摩损,不仅影响板簧在使用过程中的稳定性能,还容易造成板簧的损坏,存在一定的安全隐患,进而降低了板簧的使用性的问题。The invention provides a composite material leaf spring and a processing method thereof, which solves the problem that large friction is easily generated between the fixing member and the leaf spring, which not only affects the stability of the leaf spring during use, but also easily causes the leaf spring to wear out. If it is damaged, there is a certain safety hazard, which further reduces the usability of the leaf spring.
为解决上述技术问题,本发明提供的复合材料板簧,包括板簧本体,所述 板簧本体上开设有螺纹槽,并且板簧本体上设置有两个固定框,所述固定框的底部固定连接有螺纹块,所述螺纹块的内部螺纹连接有螺纹杆,所述螺纹杆的顶端螺纹连接于所述螺纹槽的内部,所述固定框内部的两侧均设置有压缩弹簧,两个所述压缩弹簧的一端设置于所述固定框上,两个所述压缩弹簧的另一端之间设置有定位板,所述定位板上设置有若干个橡胶块。In order to solve the above technical problems, the composite material leaf spring provided by the present invention includes a leaf spring body, a threaded groove is opened on the leaf spring body, and two fixing frames are arranged on the leaf spring body, and the bottom of the fixing frame is fixed. A threaded block is connected, a threaded rod is threadedly connected to the inside of the threaded block, the top of the threaded rod is threadedly connected to the inside of the threaded groove, and both sides of the inside of the fixed frame are provided with compression springs. One end of the compression spring is arranged on the fixing frame, a positioning plate is arranged between the other ends of the two compression springs, and a plurality of rubber blocks are arranged on the positioning plate.
优选的,所述定位板上转动连接有第一丝杆,所述第一丝杆的一端贯穿所述固定框并延伸至所述固定框的外部,所述第一丝杆延伸至所述固定框外部的一端固定连接有螺母。Preferably, a first screw rod is rotatably connected to the positioning plate, one end of the first screw rod penetrates the fixing frame and extends to the outside of the fixing frame, and the first screw rod extends to the fixing frame One end outside the frame is fixedly connected with a nut.
一种复合材料板簧的加工方法,包括所述的复合材料板簧,所述复合材料板簧在加工时需要使用到复合材料板簧的加工方法,包括以下步骤:A processing method of a composite material leaf spring, comprising the composite material leaf spring, and the composite material leaf spring needs to be processed by using a processing method of the composite material leaf spring, comprising the following steps:
S1、先将预浸料按照产品要求进行,并且根据特定的尺寸进行裁剪;S1. First make the prepreg according to the product requirements, and cut it according to the specific size;
S2、当裁剪好后,再将不锈钢纤维布进行裁剪,并且与前一步骤裁剪的预浸料的尺寸相同,按照两层预浸料中间夹一层不锈钢纤维布的方式铺设,得到产物一;S2. After cutting, the stainless steel fiber cloth is cut again, and the size of the prepreg is the same as that of the prepreg cut in the previous step, and the two layers of prepreg are laid with a layer of stainless steel fiber cloth between them to obtain product 1;
S3、然后对得到的产物一进行清灰处理,通过设置的吸泵,将得到的产物一表面上附着的灰尘进行除去;S3, then carry out ash cleaning treatment to the obtained product one, and remove the dust attached to the surface of the obtained product one by the suction pump provided;
S4、然后将上一步得到的产物一放入到特定的生产模具中进行固化,得到进而得到产物二;S4, then put the product one obtained in the previous step into a specific production mold for solidification, and obtain and then obtain product two;
S5、等到固化完成后,对得到的产物二进行脱模,得到该复合材料板簧,然后对其进行尺寸的测量,判断是否符合生产需求,进而对其进行批量生产。S5. After the curing is completed, demould the obtained product 2 to obtain the composite leaf spring, and then measure its size to determine whether it meets the production requirements, and then mass-produce it.
优选的,用于S1中特定的尺寸进行裁剪,需要用到裁剪装置,所述裁剪装置包括加工箱,所述加工箱内部的一侧固定连接有两个支撑杆,两个所述支撑杆的顶端之间固定连接有操作台,所述操作台顶部的两侧均固定连接有盒体,所述盒体的顶部固定连接有连接框,所述连接框内部的两侧之间固定连接有滑动杆,所述滑动杆的外表面滑动连接有滑动块,所述滑动块一侧固定连接有吸头,所述加工箱内部的一侧设置有裁剪组件。Preferably, for cutting a specific size in S1, a cutting device needs to be used. The cutting device includes a processing box. One side of the inside of the processing box is fixedly connected with two support rods. An operating table is fixedly connected between the top ends, a box body is fixedly connected to both sides of the top of the operating table, a connecting frame is fixedly connected to the top of the box body, and a sliding frame is fixedly connected between two sides inside the connecting frame. The outer surface of the sliding rod is slidably connected with a sliding block, one side of the sliding block is fixedly connected with a suction head, and one side inside the processing box is provided with a cutting assembly.
优选的,所述滑动块的另一侧固定连接有移动块,所述移动块的一侧滑动连接于所述加工箱内部一侧,所述加工箱内部的一侧通过两个固定块转动连接有托辊,所述加工箱内部的一侧设置有驱动马达,所述驱动马达的输出轴固定于所述托辊上。Preferably, a moving block is fixedly connected to the other side of the sliding block, one side of the moving block is slidably connected to one side of the inside of the processing box, and one side of the inside of the processing box is rotatably connected through two fixed blocks There are idlers, a drive motor is arranged on one side of the inside of the processing box, and the output shaft of the drive motor is fixed on the idler.
优选的,所述托辊上固定连接有牵引绳,所述牵引绳的底端通过固定环固定于所述移动块上。Preferably, a traction rope is fixedly connected to the idler, and the bottom end of the traction rope is fixed on the moving block through a fixing ring.
优选的,所述吸头的底部连通有软管,所述盒体内部的一侧固定连接有收集件,所述收集件内部的两侧之间转动连接有转动轴,所述转动轴的外表面固定连接有活性炭板。Preferably, a hose is connected to the bottom of the suction head, a collector is fixedly connected to one side of the inside of the box, and a rotating shaft is rotatably connected between two sides of the inside of the collector. Activated carbon plate is fixedly connected to the surface.
优选的,所述盒体内部的一侧设置有吸泵,所述吸泵的底部连通有出气管,所述出气管的一端与所述收集件的内部连通,所述软管的一端贯穿所述盒体并延伸至所述盒体的内部,所述软管延伸至所述盒体内部的一端与所述吸泵的内部连通。Preferably, a suction pump is provided on one side of the inside of the box body, an air outlet pipe is connected to the bottom of the suction pump, one end of the air outlet pipe is communicated with the inside of the collecting member, and one end of the hose penetrates through the The box body is extended to the inside of the box body, and one end of the hose extending to the inside of the box body is communicated with the inside of the suction pump.
优选的,所述操作台的内部开设有槽体,所述槽体内部的两侧之间转动连接有第二丝杆,所述第二丝杆的一端贯穿所述操作台并延伸至所述操作台的外部,所述第二丝杆延伸至所述操作台外部的一端固定连接有转动件,所述第二丝杆的外表面螺纹连接有夹持件,所述夹持件的顶部贯穿所述操作台并延伸至所述操作台的顶部,所述夹持件的底部滑动连接于所述槽体内部的一侧。Preferably, a groove body is opened inside the operating table, a second screw rod is rotatably connected between two sides of the inside of the groove body, and one end of the second screw rod penetrates the operating table and extends to the Outside the operating table, the end of the second screw rod extending to the outside of the operating table is fixedly connected with a rotating member, the outer surface of the second screw rod is threadedly connected with a clamping member, and the top of the clamping member penetrates through The operating table extends to the top of the operating table, and the bottom of the clamping piece is slidably connected to one side inside the tank body.
优选的,两个所述支撑杆相对的一侧之间固定连接有下料漏斗,所述加工箱内部的一侧固定连接有废料盒,所述下料漏斗的一侧与所述废料盒的内部连通,所述废料盒的两侧之间固定连接有挡板,所述挡板的一侧从上之下分别设置有第一筛分板和第二筛分板,所述第一筛分板和第二筛分板的一侧均设置于所述废料盒内部的一侧。Preferably, an unloading funnel is fixedly connected between the opposite sides of the two support rods, a waste box is fixedly connected to one side inside the processing box, and one side of the unloading funnel is connected to the waste box. Internal communication, baffles are fixedly connected between the two sides of the waste box, and one side of the baffle is respectively provided with a first screening plate and a second screening plate from top to bottom, the first screening plate One side of the plate and the second screening plate are arranged on one side of the inside of the waste box.
与相关技术相比较,本发明提供的复合材料板簧及其加工方法具有如下有益效果:Compared with the related art, the composite material leaf spring and the processing method thereof provided by the present invention have the following beneficial effects:
本发明提供一种复合材料板簧,通过设置固定框,能够将板簧进行固定,提高在使用过程中的稳定性,并且通过设置的定位板,起到对板簧进行二次固定,提高整体的牢固性,并且设置的橡胶块避免定位板与板簧之间进行接触摩擦,避免板簧长时间的摩擦损坏,存在一定的安全隐患,进而提高了该板簧的实用性。The invention provides a composite material leaf spring. By setting a fixing frame, the leaf spring can be fixed to improve the stability during use, and the set positioning plate can be used for secondary fixing of the leaf spring and improve the overall The firmness of the plate spring is high, and the rubber block provided avoids the contact friction between the positioning plate and the leaf spring, and avoids the frictional damage of the leaf spring for a long time, and there are certain safety hazards, thereby improving the practicability of the leaf spring.
附图说明Description of drawings
图1为本发明提供的复合材料板簧及其加工方法的第一实施例的结构示意图;1 is a schematic structural diagram of a first embodiment of a composite material leaf spring and a processing method thereof provided by the present invention;
图2为图1所示的固定框的侧视结构示意图;Fig. 2 is the side view structure schematic diagram of the fixing frame shown in Fig. 1;
图3为图2所示的定位板的侧视结构示意图;Fig. 3 is the side view structure schematic diagram of the positioning plate shown in Fig. 2;
图4为本发明提供的复合材料板簧及其加工方法的第二实施例的结构示意图;4 is a schematic structural diagram of a second embodiment of a composite material leaf spring and a processing method thereof provided by the present invention;
图5为图4所示的废料盒的剖视结构示意图;Fig. 5 is the sectional structure schematic diagram of the waste box shown in Fig. 4;
图6为图4所示的盒体的侧视截面示意图;Fig. 6 is the side sectional schematic diagram of the box body shown in Fig. 4;
图7为图4所示的连接框的侧视结构示意图。FIG. 7 is a schematic side view of the structure of the connection frame shown in FIG. 4 .
图中标号:1、板簧本体;2、螺纹槽;3、固定框;4、螺纹块;5、螺纹杆;6、压缩弹簧;7、定位板;8、橡胶块;9、第一丝杆;10、螺母;11、加工箱;12、支撑杆;13、操作台;14、盒体;15、连接框;16、滑动杆;17、滑动块;18、吸头;19、移动块;20、托辊;21、牵引绳;22、软管;23、收集件;24、转动轴;25、活性炭板;26、吸泵;27、出气管;28、槽体;29、第二丝杆;30、转动件;31、下料漏斗;32、废料盒;33、挡板;34、第一筛分板;35、第二筛分板;36、驱动马达;37、裁剪组件;38、夹持件。Labels in the figure: 1. Leaf spring body; 2. Threaded groove; 3. Fixed frame; 4. Threaded block; 5. Threaded rod; 6. Compression spring; 7. Positioning plate; 8. Rubber block; 9. First wire rod; 10, nut; 11, processing box; 12, support rod; 13, console; 14, box body; 15, connecting frame; 16, sliding rod; 17, sliding block; 18, suction head; 19, moving block ;20, idler; 21, traction rope; 22, hose; 23, collecting piece; 24, rotating shaft; 25, activated carbon plate; 26, suction pump; 27, air outlet; 28, tank body; 29, second Screw; 30, rotating part; 31, unloading funnel; 32, waste box; 33, baffle plate; 34, first screening plate; 35, second screening plate; 36, drive motor; 37, cutting assembly; 38. Clamping parts.
具体实施方式Detailed ways
下面结合附图和实施方式对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
第一实施例first embodiment
请结合参阅图1、图2、图3,其中,图1为本发明提供的复合材料板簧及其加工方法的第一实施例的结构示意图;图2为图1所示的固定框的侧视结构示意图;图3为图2所示的定位板的侧视结构示意图。复合材料板簧,包括板簧本体,所述板簧本体1上开设有螺纹槽2,并且板簧本体1上设置有两个固定框3,所述固定框3的底部固定连接有螺纹块4,所述螺纹块4的内部螺纹连接有螺纹杆5,所述螺纹杆5的顶端螺纹连接于所述螺纹槽2的内部,所述固定框3内部的两侧均设置有压缩弹簧6,两个所述压缩弹簧6的一端设置于所述固定框3上,两个所述压缩弹簧6的另一端之间设置有定位板7,所述定位板7上设置有若干个橡胶块8;Please refer to FIG. 1, FIG. 2, and FIG. 3 in combination, wherein, FIG. 1 is a schematic structural diagram of the first embodiment of the composite material leaf spring and its processing method provided by the present invention; FIG. 2 is a side view of the fixing frame shown in FIG. 1. FIG. 3 is a schematic side view of the positioning plate shown in FIG. 2 . The composite material leaf spring includes a leaf spring body, the leaf spring body 1 is provided with a threaded groove 2, and the leaf spring body 1 is provided with two fixing frames 3, and the bottom of the fixing frame 3 is fixedly connected with a threaded block 4 , the inside of the threaded block 4 is threadedly connected with a threaded rod 5, the top of the threaded rod 5 is threadedly connected to the inside of the threaded groove 2, and both sides of the interior of the fixed frame 3 are provided with compression springs 6, two One end of each of the compression springs 6 is arranged on the fixing frame 3, a positioning plate 7 is arranged between the other ends of the two compression springs 6, and a plurality of rubber blocks 8 are arranged on the positioning plate 7;
螺纹槽2与螺纹杆5相适配;The threaded groove 2 is adapted to the threaded rod 5;
通过设置的压缩弹簧6,在进行回弹的过程中,推动定位板7对板簧进行夹持固定,提高夹持的牢固性;Through the provided compression spring 6, in the process of rebounding, the positioning plate 7 is pushed to clamp and fix the leaf spring, so as to improve the firmness of clamping;
橡胶块8的数量可以根据具体的需求进行增加或者减少;The number of rubber blocks 8 can be increased or decreased according to specific needs;
设置的橡胶块8起到对板簧进行防护,避免摩擦损坏。The provided rubber block 8 protects the leaf spring and avoids friction damage.
所述定位板7上转动连接有第一丝杆9,所述第一丝杆9的一端贯穿所述固定框3并延伸至所述固定框3的外部,所述第一丝杆9延伸至所述固定框外部的一端固定连接有螺母10;The positioning plate 7 is rotatably connected with a first screw rod 9 , one end of the first screw rod 9 penetrates the fixing frame 3 and extends to the outside of the fixing frame 3 , and the first screw rod 9 extends to the outside of the fixing frame 3 . A nut 10 is fixedly connected to one end outside the fixing frame;
定位板7的两侧的内部中设置有螺纹,使得螺纹与第一丝杆9之间进行螺纹连接,通过螺母10的转动,使得第一丝杆9推动定位板7进行前进或者后退,进而达到对板簧进行夹持固定或者松开。The interior of both sides of the positioning plate 7 is provided with a thread, so that the thread and the first screw rod 9 are threadedly connected, and through the rotation of the nut 10, the first screw rod 9 pushes the positioning plate 7 to move forward or backward, and then reaches the Clamp and fix or loosen the leaf spring.
一种复合材料板簧的加工方法,包括所述的复合材料板簧,所述复合材料板簧在加工时需要使用到复合材料板簧的加工方法,包括以下步骤:A processing method of a composite material leaf spring, comprising the composite material leaf spring, and the composite material leaf spring needs to be processed by using a processing method of the composite material leaf spring, comprising the following steps:
S1、先将预浸料按照产品要求进行,并且根据特定的尺寸进行裁剪;S1. First make the prepreg according to the product requirements, and cut it according to the specific size;
S2、当裁剪好后,再将不锈钢纤维布进行裁剪,并且与前一步骤裁剪的预浸料的尺寸相同,按照两层预浸料中间夹一层不锈钢纤维布的方式铺设,得到产物一;S2. After cutting, the stainless steel fiber cloth is cut again, and the size of the prepreg is the same as that of the prepreg cut in the previous step, and the two layers of prepreg are laid with a layer of stainless steel fiber cloth between them to obtain product 1;
S3、然后对得到的产物一进行清灰处理,通过设置的吸泵,将得到的产物一表面上附着的灰尘进行除去;S3, then carry out ash cleaning treatment to the obtained product one, and remove the dust attached to the surface of the obtained product one by the suction pump provided;
S4、然后将上一步得到的产物一放入到特定的生产模具中进行固化,得到进而得到产物二;S4, then put the product one obtained in the previous step into a specific production mold for solidification, and obtain and then obtain product two;
S5、等到固化完成后,对得到的产物二进行脱模,得到该复合材料板簧,然后对其进行尺寸的测量,判断是否符合生产需求,进而对其进行批量生产。S5. After the curing is completed, demould the obtained product 2 to obtain the composite leaf spring, and then measure its size to determine whether it meets the production requirements, and then mass-produce it.
本发明提供的复合材料板簧及其加工方法的工作原理如下:The working principle of the composite material leaf spring and its processing method provided by the present invention is as follows:
第一步:在进行安装固定框3时,首先,从板簧的两侧进行套进去,通过固定框3上的螺纹杆5与板簧上的螺纹槽2在同一竖直方向上后,此时固定框3的位置进行确定,通过转动螺纹杆5,使得螺纹杆5在螺纹块4中进行向上螺纹滑动,进而进入到螺纹槽2中,通过螺纹杆5与螺纹槽2之间螺纹连接的关系,使得螺纹杆5在转动的过程中进入到螺纹槽2中,进而对固定框3的位置进行固定;Step 1: When installing the fixed frame 3, firstly, insert it from both sides of the leaf spring. After the threaded rod 5 on the fixed frame 3 and the threaded groove 2 on the leaf spring are in the same vertical direction, the When the position of the fixed frame 3 is determined, by rotating the threaded rod 5, the threaded rod 5 slides upward in the threaded block 4, and then enters the threaded groove 2, through the threaded connection between the threaded rod 5 and the threaded groove 2. relationship, so that the threaded rod 5 enters the threaded groove 2 during the rotation process, thereby fixing the position of the fixing frame 3;
第二步:为了提高固定框3固定的牢固性,通过转动螺母10,使得螺母10带动第一丝杆9进行转动,进而对定位板7进行挤压,从而使得定位板7在固定框3中滑动的同时,使得能够与板簧进行接触挤压,带动定位板7上设置的橡胶块8与板簧进行接触挤压,从而将板簧进行二次固定,进而提高板簧 在使用过程中的牢固性。The second step: in order to improve the firmness of the fixing frame 3, by rotating the nut 10, the nut 10 drives the first screw rod 9 to rotate, and then squeezes the positioning plate 7, so that the positioning plate 7 is in the fixing frame 3. At the same time of sliding, it can contact and squeeze with the leaf spring, and drive the rubber block 8 provided on the positioning plate 7 to contact and squeeze with the leaf spring, so as to fix the leaf spring twice, thereby improving the stability of the leaf spring during use. firmness.
与相关技术相比较,本发明提供的复合材料板簧具有如下有益效果:Compared with the related art, the composite material leaf spring provided by the present invention has the following beneficial effects:
通过设置固定框3,能够将板簧进行固定,提高在使用过程中的稳定性,并且通过设置的定位板7,起到对板簧进行二次固定,提高整体的牢固性,并且设置的橡胶块8避免定位板7与板簧之间进行接触摩擦,避免板簧长时间的摩擦损坏,存在一定的安全隐患,进而提高了该板簧的实用性。By arranging the fixing frame 3, the leaf spring can be fixed to improve the stability during use, and the locating plate 7 can be used to fix the leaf spring twice to improve the overall firmness. The block 8 avoids the contact friction between the positioning plate 7 and the leaf spring, avoids the frictional damage of the leaf spring for a long time, and has certain potential safety hazards, thereby improving the practicability of the leaf spring.
第二实施例Second Embodiment
请结合参阅图4-7,基于本发明的第一实施例一种复合材料板簧的加工方法,本发明的第二实施例提供另一种复合材料板簧的加工方法,其中,第二实施例并不会妨碍第一实施例的技术方案的独立实施。Please refer to FIGS. 4-7 , based on the first embodiment of the present invention, a method for processing a composite leaf spring, the second embodiment of the present invention provides another method for processing a composite leaf spring, wherein the second embodiment This example does not prevent the independent implementation of the technical solution of the first embodiment.
具体的,本发明的提供另一种复合材料板簧的加工方法不同之处在于:用于S1中特定的尺寸进行裁剪,需要用到裁剪装置,所述裁剪装置包括加工箱11,所述加工箱11内部的一侧固定连接有两个支撑杆12,两个所述支撑杆12的顶端之间固定连接有操作台13,所述操作台13顶部的两侧均固定连接有盒体14,所述盒体14的顶部固定连接有连接框15,所述连接框15内部的两侧之间固定连接有滑动杆16,所述滑动杆16的外表面滑动连接有滑动块17,所述滑动块17一侧固定连接有吸头18,所述加工箱11内部的一侧设置有裁剪组件37;Specifically, the present invention provides another processing method for a composite leaf spring that is different in that: for cutting a specific size in S1, a cutting device needs to be used, and the cutting device includes a processing box 11, and the processing Two support rods 12 are fixedly connected to one side of the inside of the box 11 , an operation table 13 is fixedly connected between the top ends of the two support rods 12 , and a box body 14 is fixedly connected to both sides of the top of the operation table 13 , A connecting frame 15 is fixedly connected to the top of the box body 14 , a sliding rod 16 is fixedly connected between two sides of the inner part of the connecting frame 15 , and a sliding block 17 is slidably connected to the outer surface of the sliding rod 16 . One side of the block 17 is fixedly connected with the suction head 18, and one side inside the processing box 11 is provided with a cutting assembly 37;
裁剪组件37采用现有技术,只需实现对板簧进行裁剪切割的效果即可;The cutting assembly 37 adopts the existing technology, and only needs to realize the effect of cutting and cutting the leaf spring;
裁剪组件37包括两个电动伸缩杆、固定板、电机和裁剪轮,通过电机的转动,带动裁剪轮进行转动,通过电动伸缩杆进行向下运动,带动裁剪轮对板簧表面进行裁剪切割;The cutting assembly 37 includes two electric telescopic rods, a fixed plate, a motor and a cutting wheel. The rotation of the motor drives the cutting wheel to rotate, and the electric telescopic rod moves downward to drive the cutting wheel to cut and cut the surface of the leaf spring;
通过设置的吸头18,实现对裁剪过程中产生的废气进行吸取。Through the provided suction head 18, the exhaust gas generated during the cutting process can be sucked.
所述滑动块17的另一侧固定连接有移动块19,所述移动块19的一侧滑动连接于所述加工箱11内部一侧,所述加工箱11内部的一侧通过两个固定块转动连接有托辊20,所述加工箱11内部的一侧设置有驱动马达36,所述驱动马达36的输出轴固定于所述托辊20上;The other side of the sliding block 17 is fixedly connected with a moving block 19, one side of the moving block 19 is slidably connected to the inner side of the processing box 11, and the inner side of the processing box 11 passes through two fixed blocks An idler roller 20 is rotatably connected, and a drive motor 36 is arranged on one side of the inside of the processing box 11 , and the output shaft of the drive motor 36 is fixed on the idler roller 20 ;
驱动马达36与外界的电源以及控制开关进行连接;The drive motor 36 is connected with the external power supply and the control switch;
驱动马达36为正反转驱动马达36,实现拉动牵引绳21进行松开以及缠绕,达到吸头18上下运动的效果,进而对加工箱11中的空气进行大范围的吸 取;The driving motor 36 is a forward and reverse driving motor 36, which realizes that the pulling rope 21 is loosened and wound, and the effect of the up and down movement of the suction head 18 is reached, and then the air in the processing box 11 is sucked in a wide range;
通过设置的移动块19,方便牵引绳21拉动吸头18,进行上下滑动。The moving block 19 provided facilitates the pulling rope 21 to pull the suction head 18 to slide up and down.
所述托辊20上固定连接有牵引绳21,所述牵引绳21的底端通过固定环固定于所述移动块19上。A traction rope 21 is fixedly connected to the idler roller 20 , and the bottom end of the traction rope 21 is fixed on the moving block 19 through a fixing ring.
所述吸头18的底部连通有软管22,所述盒体14内部的一侧固定连接有收集件23,所述收集件23内部的两侧之间转动连接有转动轴24,所述转动轴24的外表面固定连接有活性炭板25;A hose 22 is connected to the bottom of the suction head 18 , a collecting piece 23 is fixedly connected to one side of the inside of the box body 14 , and a rotating shaft 24 is rotatably connected between two sides of the inside of the collecting piece 23 . An activated carbon plate 25 is fixedly connected to the outer surface of the shaft 24;
软管22可以进行拉伸,满足吸头18的上下滑动;The hose 22 can be stretched to meet the up and down sliding of the suction head 18;
软管22的材质具有耐高温材料,避免产生的废屑带有一定的温度,对软管22造成烫损;The material of the hose 22 is made of high temperature resistant material, so as to avoid the generated waste having a certain temperature and causing scalding damage to the hose 22;
活性炭板25具有吸附净化废气的效果,使得废气中的有害物质进行除去,避免排出造成环境的污染;The activated carbon plate 25 has the effect of adsorbing and purifying the exhaust gas, so that the harmful substances in the exhaust gas can be removed, so as to avoid environmental pollution caused by discharge;
收集件23的一侧连通有排气管,将过滤净化好的废气进行排出。One side of the collecting member 23 is communicated with an exhaust pipe, which discharges the filtered and purified exhaust gas.
所述盒体14内部的一侧设置有吸泵26,所述吸泵26的底部连通有出气管27,所述出气管27的一端与所述收集件23的内部连通,所述软管22的一端贯穿所述盒体14并延伸至所述盒体14的内部,所述软管22延伸至所述盒体14内部的一端与所述吸泵26的内部连通;A suction pump 26 is provided on one side of the inside of the box body 14 , and an air outlet pipe 27 is communicated with the bottom of the suction pump 26 . One end of the hose 22 extends through the box body 14 and extends to the inside of the box body 14, and one end of the hose 22 that extends to the inside of the box body 14 communicates with the inside of the suction pump 26;
吸泵26与外界的电源以及控制开关进行连接;The suction pump 26 is connected with the external power supply and the control switch;
设置的吸泵26,实现对裁剪过程中产生的废气进行吸取。The provided suction pump 26 can absorb the exhaust gas generated during the cutting process.
所述操作台13的内部开设有槽体28,所述槽体28内部的两侧之间转动连接有第二丝杆29,所述第二丝杆29的一端贯穿所述操作台13并延伸至所述操作台13的外部,所述第二丝杆29延伸至所述操作台13外部的一端固定连接有转动件30,所述第二丝杆29的外表面螺纹连接有夹持件38,所述夹持件38的顶部贯穿所述操作台13并延伸至所述操作台13的顶部,所述夹持件38的底部滑动连接于所述槽体28内部的一侧;A groove body 28 is opened inside the operating table 13 , a second screw rod 29 is rotatably connected between two sides of the inside of the groove body 28 , and one end of the second screw rod 29 penetrates the operating table 13 and extends To the outside of the operating table 13 , the end of the second screw rod 29 extending to the outside of the operating table 13 is fixedly connected with a rotating member 30 , and the outer surface of the second screw rod 29 is threadedly connected with a clamping member 38 , the top of the clamping member 38 penetrates through the operating table 13 and extends to the top of the operating table 13, and the bottom of the clamping member 38 is slidably connected to one side of the inside of the groove body 28;
夹持件38采用现有技术,只需实现对加工件(板簧)进行夹持固定的效果,便于进行加工。The clamping member 38 adopts the prior art, and only needs to achieve the effect of clamping and fixing the processing member (leaf spring), which is convenient for processing.
两个所述支撑杆12相对的一侧之间固定连接有下料漏斗31,所述加工箱11内部的一侧固定连接有废料盒32,所述下料漏斗31的一侧与所述废料盒32的内部连通,所述废料盒32的两侧之间固定连接有挡板33,所述挡板33 的一侧从上之下分别设置有第一筛分板34和第二筛分板35,所述第一筛分板34和第二筛分板35的一侧均设置于所述废料盒32内部的一侧;A blanking funnel 31 is fixedly connected between the opposite sides of the two support rods 12 , a waste box 32 is fixedly connected to one side of the inside of the processing box 11 , and one side of the blanking funnel 31 is connected to the waste material. The interior of the box 32 is communicated, and a baffle plate 33 is fixedly connected between two sides of the waste box 32. One side of the baffle plate 33 is respectively provided with a first screening plate 34 and a second screening plate from top to bottom. 35, one side of the first screening plate 34 and the second screening plate 35 is arranged on one side of the inside of the waste box 32;
第一筛分板34和第二筛分板35的孔径大小为1:0.6,便于对不同体积的废料进行收集;The aperture size of the first screening plate 34 and the second screening plate 35 is 1:0.6, which is convenient for collecting wastes of different volumes;
挡板33的一侧设置有两个废屑框,对不同体积的废料进行收集。One side of the baffle 33 is provided with two waste waste boxes to collect wastes of different volumes.
第一步:对板簧进行裁剪时,需要使用到裁剪装置,在使用时,首先,需要将板簧进行固定夹持,方便进行裁剪,将板簧放入到操作台13上,然后转动件30进行旋转,使得第二丝杆29上的夹持件38在滑动,进而将板簧进行夹持固定住,然后通过设置的裁剪组件37,对板簧进行裁剪加工;Step 1: When cutting the leaf spring, a cutting device needs to be used. When using it, first, the leaf spring needs to be fixed and clamped to facilitate cutting. The leaf spring is placed on the operating table 13, and then the parts 30 is rotated, so that the clamping member 38 on the second screw rod 29 is sliding, and then the leaf spring is clamped and fixed, and then the leaf spring is cut through the provided cutting assembly 37;
第二步:在裁剪的过程中,会产生大量的废屑以及裁剪产生的废气,排出到加工箱11的外部,会对周围环境造成一定的污染,在进行除去废气时,启动吸泵26,使得吸泵26上连通的吸头将裁剪过程中产生的废气进行吸取,然后通过软管22和出气管27的运输,将产生的废气运输到收集件23中,使得收集件23中设置的活性炭板25进行吹动,进而带动转动轴24进行旋转,从而使得活性炭板25在收集件23中进行旋转,对进入的废气进行吸附净化处理;Step 2: During the cutting process, a large amount of waste chips and waste gas generated by cutting will be generated, which will be discharged to the outside of the processing box 11, which will cause certain pollution to the surrounding environment. When removing the waste gas, start the suction pump 26, The suction head connected to the suction pump 26 sucks the exhaust gas generated during the cutting process, and then transports the generated exhaust gas to the collecting piece 23 through the transportation of the hose 22 and the gas outlet pipe 27, so that the activated carbon provided in the collecting piece 23 The plate 25 is blown, and then drives the rotating shaft 24 to rotate, so that the activated carbon plate 25 rotates in the collecting member 23, and adsorbs and purifies the incoming exhaust gas;
第三步:并且在切割的过程中会产生大量的废屑,通过设置的下料漏斗31,将残留在操作台13上的废屑扫动进入到下料漏斗31中,然后通过其运输,下落到废料盒32中,通过设置的第一筛分板34和第二筛分板35,对下落的废屑进行筛分过滤,从而对不同体积的废屑进行集中收集,进入到挡板33上的废屑框中。The third step: and in the process of cutting, a large amount of waste will be generated. Through the set unloading funnel 31, the waste left on the operating table 13 will be swept into the unloading funnel 31, and then transported through it. It falls into the waste box 32, and the first screening plate 34 and the second screening plate 35 are provided to screen and filter the falling waste, so as to collect different volumes of waste and enter the baffle 33. on the scrap box.
第四步:在进行吸取废气时,通过启动驱动马达36,使得驱动马达36输出轴上的托辊20进行转动,从而实现牵引绳21的收放绳,带动吸头18进行往复运动,使得吸头18上的滑动块17在滑动杆16上进行滑动,使得滑动块17上的移动块19在加工箱11的内壁上进行上下滑动,从而便于快速的对废气进行吸取净化。Step 4: When absorbing the exhaust gas, start the drive motor 36 to make the idler 20 on the output shaft of the drive motor 36 rotate, so as to realize the retraction and release of the traction rope 21, and drive the suction head 18 to reciprocate, so that the suction head 18 is reciprocated. The sliding block 17 on the head 18 slides on the sliding rod 16, so that the moving block 19 on the sliding block 17 slides up and down on the inner wall of the processing box 11, so as to facilitate the rapid suction and purification of exhaust gas.
通过设置的吸头18,能够对裁剪过程中产生的废气进行吸取,并且通过吸头18的往复运动,进而对加工箱11中大面积的空气进行吸取,提高处理的效率,并且设置的活性炭板25,能够将吸取的空气进行过滤净化,避免排出对环境造成污染,并且通过设置的下料漏斗31,将产生的废屑运输到废料盒32中进行集中收集,通过在废料盒32中设置的第一筛分板34和第二筛分板 35,对收集的废屑进行筛分,从而便于回收后的再利用,进而节约了生产成本,值得大面积的推广使用。The suction head 18 provided can absorb the exhaust gas generated in the cutting process, and through the reciprocating motion of the suction head 18, the large area of air in the processing box 11 can be sucked to improve the processing efficiency. 25. The sucked air can be filtered and purified to avoid pollution caused by discharge to the environment, and the generated waste can be transported to the waste box 32 through the set unloading funnel 31 for centralized collection. The first sieving plate 34 and the second sieving plate 35 screen the collected waste, so as to facilitate the reuse after recovery, thereby saving the production cost and worthy of widespread use in a large area.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other related technologies Fields are similarly included in the scope of patent protection of the present invention.

Claims (10)

  1. 一种复合材料板簧,包括板簧本体,其特征在于:所述板簧本体(1)上开设有螺纹槽(2),并且板簧本体(1)上设置有两个固定框(3),所述固定框(3)的底部固定连接有螺纹块(4),所述螺纹块(4)的内部螺纹连接有螺纹杆(5),所述螺纹杆(5)的顶端螺纹连接于所述螺纹槽(2)的内部,所述固定框(3)内部的两侧均设置有压缩弹簧(6),两个所述压缩弹簧(6)的一端设置于所述固定框(3)上,两个所述压缩弹簧(6)的另一端之间设置有定位板(7),所述定位板(7)上设置有若干个橡胶块(8)。A composite material leaf spring, comprising a leaf spring body, characterized in that: the leaf spring body (1) is provided with a threaded groove (2), and the leaf spring body (1) is provided with two fixing frames (3) A threaded block (4) is fixedly connected to the bottom of the fixing frame (3), a threaded rod (5) is threadedly connected inside the threaded block (4), and the top of the threaded rod (5) is threadedly connected to the Inside the thread groove (2), compression springs (6) are provided on both sides of the interior of the fixing frame (3), and one end of the two compression springs (6) is arranged on the fixing frame (3) A positioning plate (7) is arranged between the other ends of the two compression springs (6), and a plurality of rubber blocks (8) are arranged on the positioning plate (7).
  2. 根据权利要求1所述的复合材料板簧,其特征在于,所述定位板(7)上转动连接有第一丝杆(9),所述第一丝杆(9)的一端贯穿所述固定框(3)并延伸至所述固定框(3)的外部,所述第一丝杆(9)延伸至所述固定框外部的一端固定连接有螺母(10)。The composite material leaf spring according to claim 1, wherein a first screw rod (9) is rotatably connected to the positioning plate (7), and one end of the first screw rod (9) penetrates through the fixed The frame (3) extends to the outside of the fixing frame (3), and a nut (10) is fixedly connected to one end of the first screw rod (9) extending to the outside of the fixing frame.
  3. 一种复合材料板簧的加工方法,其特征在于,包括如权利要求1-2中任一项所述的复合材料板簧,所述复合材料板簧在加工时需要使用到复合材料板簧的加工方法,包括以下步骤:A method for processing a composite material leaf spring, characterized in that it includes the composite material leaf spring according to any one of claims 1-2, and the composite material leaf spring needs to use the composite material leaf spring during processing. The processing method includes the following steps:
    S1、先将预浸料按照产品要求进行,并且根据特定的尺寸进行裁剪;S1. First make the prepreg according to the product requirements, and cut it according to the specific size;
    S2、当裁剪好后,再将不锈钢纤维布进行裁剪,并且与前一步骤裁剪的预浸料的尺寸相同,按照两层预浸料中间夹一层不锈钢纤维布的方式铺设,得到产物一;S2. After cutting, the stainless steel fiber cloth is cut again, and the size of the prepreg is the same as that of the prepreg cut in the previous step, and the two layers of prepreg are laid with a layer of stainless steel fiber cloth between them to obtain product 1;
    S3、然后对得到的产物一进行清灰处理,通过设置的吸泵,将得到的产物一表面上附着的灰尘进行除去;S3, then carry out ash cleaning treatment to the obtained product one, and remove the dust attached to the surface of the obtained product one by the suction pump provided;
    S4、然后将上一步得到的产物一放入到特定的生产模具中进行固化,得到进而得到产物二;S4, then put the product one obtained in the previous step into a specific production mold for solidification, and obtain and then obtain product two;
    S5、等到固化完成后,对得到的产物二进行脱模,得到该复合材料板簧,然后对其进行尺寸的测量,判断是否符合生产需求,进而对其进行批量生产。S5. After the curing is completed, demould the obtained product 2 to obtain the composite leaf spring, and then measure its size to determine whether it meets the production requirements, and then mass-produce it.
  4. 根据权利要求3所述的复合材料板簧的加工方法,其特征在于,用于S1中特定的尺寸进行裁剪,需要用到裁剪装置,所述裁剪装置包括加工箱(11),所述加工箱(11)内部的一侧固定连接有两个支撑杆(12),两个所述支撑杆(12)的顶端之间固定连接有操作台(13),所述操作台(13)顶部 的两侧均固定连接有盒体(14),所述盒体(14)的顶部固定连接有连接框(15),所述连接框(15)内部的两侧之间固定连接有滑动杆(16),所述滑动杆(16)的外表面滑动连接有滑动块(17),所述滑动块(17)一侧固定连接有吸头(18),所述加工箱(11)内部的一侧设置有裁剪组件(37)。The processing method of the composite material leaf spring according to claim 3, characterized in that, for cutting a specific size in S1, a cutting device is required, and the cutting device comprises a processing box (11), and the processing box (11) Two support rods (12) are fixedly connected to one side of the interior, and an operation table (13) is fixedly connected between the top ends of the two support rods (12). A box body (14) is fixedly connected to the sides, a connection frame (15) is fixedly connected to the top of the box body (14), and a sliding rod (16) is fixedly connected between two sides inside the connection frame (15). A sliding block (17) is slidably connected to the outer surface of the sliding rod (16), a suction head (18) is fixedly connected to one side of the sliding block (17), and one side of the inside of the processing box (11) is provided There are clipping components (37).
  5. 根据权利要求4所述的复合材料板簧的加工方法,其特征在于,所述滑动块(17)的另一侧固定连接有移动块(19),所述移动块(19)的一侧滑动连接于所述加工箱(11)内部一侧,所述加工箱(11)内部的一侧通过两个固定块转动连接有托辊(20),所述加工箱(11)内部的一侧设置有驱动马达(36),所述驱动马达(36)的输出轴固定于所述托辊(20)上。The processing method of the composite material leaf spring according to claim 4, wherein a moving block (19) is fixedly connected to the other side of the sliding block (17), and one side of the moving block (19) slides is connected to the inner side of the processing box (11), the inner side of the processing box (11) is rotatably connected with a supporting roller (20) through two fixing blocks, and the inner side of the processing box (11) is provided with There is a drive motor (36), and the output shaft of the drive motor (36) is fixed on the idler roller (20).
  6. 根据权利要求5所述的复合材料板簧的加工方法,其特征在于,所述托辊(20)上固定连接有牵引绳(21),所述牵引绳(21)的底端通过固定环固定于所述移动块(19)上。The method for processing a composite material leaf spring according to claim 5, wherein a traction rope (21) is fixedly connected to the idler roller (20), and the bottom end of the traction rope (21) is fixed by a fixing ring on the moving block (19).
  7. 根据权利要求4所述的复合材料板簧的加工方法,其特征在于,所述吸头(18)的底部连通有软管(22),所述盒体(14)内部的一侧固定连接有收集件(23),所述收集件(23)内部的两侧之间转动连接有转动轴(24),所述转动轴(24)的外表面固定连接有活性炭板(25)。The method for processing a composite material leaf spring according to claim 4, wherein a hose (22) is connected to the bottom of the suction head (18), and a side of the inside of the box body (14) is fixedly connected with a hose (22). A collecting piece (23), a rotating shaft (24) is rotatably connected between two inner sides of the collecting piece (23), and an activated carbon plate (25) is fixedly connected to the outer surface of the rotating shaft (24).
  8. 根据权利要求7所述的复合材料板簧的加工方法,其特征在于,所述盒体(14)内部的一侧设置有吸泵(26),所述吸泵(26)的底部连通有出气管(27),所述出气管(27)的一端与所述收集件(23)的内部连通,所述软管(22)的一端贯穿所述盒体(14)并延伸至所述盒体(14)的内部,所述软管(22)延伸至所述盒体(14)内部的一端与所述吸泵(26)的内部连通。The method for processing a composite material leaf spring according to claim 7, wherein a suction pump (26) is provided on one side of the inside of the box body (14), and the bottom of the suction pump (26) communicates with an outlet. An air pipe (27), one end of the air outlet pipe (27) communicates with the inside of the collecting member (23), and one end of the hose (22) penetrates the box body (14) and extends to the box body Inside (14), one end of the hose (22) extending to the inside of the box body (14) communicates with the inside of the suction pump (26).
  9. 根据权利要求4所述的复合材料板簧的加工方法,其特征在于,所述操作台(13)的内部开设有槽体(28),所述槽体(28)内部的两侧之间转动连接有第二丝杆(29),所述第二丝杆(29)的一端贯穿所述操作台(13)并延伸至所述操作台(13)的外部,所述第二丝杆(29)延伸至所述操作台(13)外部的一端固定连接有转动件(30),所述第二丝杆(29)的外表面螺纹连接有夹持件(38),所述夹持件(38)的顶部贯穿所述操作台(13)并延伸至所述操作台(13)的顶部,所述夹持件(38)的底部滑动连接于所述槽体(28)内部的一侧。The method for processing a composite material leaf spring according to claim 4, characterized in that a groove body (28) is opened inside the operating table (13), and two sides of the groove body (28) rotate between two sides. A second screw rod (29) is connected, one end of the second screw rod (29) penetrates the operating table (13) and extends to the outside of the operating table (13), the second screw rod (29) ) is fixedly connected with a rotating member (30) at one end extending to the outside of the operating table (13), a clamping member (38) is threadedly connected to the outer surface of the second screw rod (29), and the clamping member ( The top of 38) penetrates through the operating table (13) and extends to the top of the operating table (13), and the bottom of the clamping member (38) is slidably connected to one side inside the groove body (28).
  10. 根据权利要求4所述的复合材料板簧的加工方法,其特征在于,两个 所述支撑杆(12)相对的一侧之间固定连接有下料漏斗(31),所述加工箱(11)内部的一侧固定连接有废料盒(32),所述下料漏斗(31)的一侧与所述废料盒(32)的内部连通,所述废料盒(32)的两侧之间固定连接有挡板(33),所述挡板(33)的一侧从上之下分别设置有第一筛分板(34)和第二筛分板(35),所述第一筛分板(34)和第二筛分板(35)的一侧均设置于所述废料盒(32)内部的一侧。The processing method of the composite material leaf spring according to claim 4, characterized in that a feeding hopper (31) is fixedly connected between the opposite sides of the two support rods (12), and the processing box (11) A waste box (32) is fixedly connected to one side of the inside of the ), one side of the unloading funnel (31) is communicated with the inside of the waste box (32), and the two sides of the waste box (32) are fixed between A baffle plate (33) is connected, one side of the baffle plate (33) is respectively provided with a first screening plate (34) and a second screening plate (35) from top to bottom, the first screening plate (34) and one side of the second screening plate (35) are both arranged on one side of the inside of the waste box (32).
PCT/CN2020/133471 2020-12-02 2020-12-02 Composite material leaf spring and processing method therefor WO2022116064A1 (en)

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