WO2022113773A1 - Molding device - Google Patents

Molding device Download PDF

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Publication number
WO2022113773A1
WO2022113773A1 PCT/JP2021/041662 JP2021041662W WO2022113773A1 WO 2022113773 A1 WO2022113773 A1 WO 2022113773A1 JP 2021041662 W JP2021041662 W JP 2021041662W WO 2022113773 A1 WO2022113773 A1 WO 2022113773A1
Authority
WO
WIPO (PCT)
Prior art keywords
arm
moving
gripping
movable frame
billet
Prior art date
Application number
PCT/JP2021/041662
Other languages
French (fr)
Japanese (ja)
Inventor
諭史 田幡
Original Assignee
住友重機械工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 住友重機械工業株式会社 filed Critical 住友重機械工業株式会社
Priority to JP2022565219A priority Critical patent/JPWO2022113773A1/ja
Publication of WO2022113773A1 publication Critical patent/WO2022113773A1/en
Priority to US18/324,303 priority patent/US20230294163A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/08Accessories for handling work or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K27/00Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/08Accessories for handling work or tools
    • B21J13/10Manipulators

Definitions

  • the present invention relates to a molding apparatus.
  • a relay device for receiving the billet as an object to be molded from the feeding device and arranging it at the initial position of the transfer feeder is installed around the mold.
  • the conventional relay device is used in order to suppress the occurrence of failures and malfunctions.
  • An arm mechanism that reduces the number of joints and rotates the arm with two joints has been adopted (see, for example, Patent Document 1).
  • An object of the present invention is to provide a molding apparatus that stably conveys an object to be molded.
  • the molding apparatus according to the present invention is Movable frame and A first arm swingably supported by the movable frame, A second arm swingably supported by the first arm, A holding portion that can hold the object to be molded supported by the second arm, A first swing mechanism that imparts a swing motion to the first arm, A second swing mechanism that imparts a swing motion to the second arm, A moving mechanism that imparts a moving motion to the movable frame in at least one direction, It is configured to be equipped with.
  • FIG. 3 is a cross-sectional view taken along the line UU in FIG. It is sectional drawing which follows the VV line in FIG. It is sectional drawing along the WW line in FIG. It is a block diagram which shows the schematic control composition of a press apparatus.
  • FIG. 1 is a front view of a press device 1 as a molding device according to the present embodiment.
  • the left-right direction of the paper surface corresponds to the left-right direction of the press device 1
  • the up-down direction of the paper surface corresponds to the up-down direction of the device 1
  • the vertical direction of the paper surface corresponds to the front-back direction of the device 1.
  • the right side of the paper is the right
  • the front side of the paper is the front.
  • the press device 1 is a forging press device that performs forging, and is a device main body 100, a billet B supply device 30, a transfer feeder 40, a relay device 50, and a control device 90. And prepare.
  • the apparatus main body 100 includes a bed 23, a plurality of uprights 22, a bolster 24, a slide 18, a cradle 13 for billet B, and a drive unit (not shown).
  • the bed 23 and the plurality of uprights 22 form a frame portion of the press device 1.
  • the bolster 24 is fixed on the bed 23, and a plurality of lower molds 12 are fixed on the bolster 24.
  • the slide 18 is supported by a guide (not shown) provided on the upright 22 so as to be able to reciprocate with the vertical direction as the stroke direction.
  • the same number of upper molds 11 as the lower mold 12 are fixed to the lower part of the slide 18.
  • the plurality of upper molds 11 as molds and the plurality of lower molds 12 as molds form a pair corresponding to each other and are arranged along the left-right direction. Are facing up and down.
  • the upper die 11 and the lower die 12 are separated from each other, and when the slide 18 lowers, the upper die 11 and the lower die 12 are combined and the workpiece is forged between them. It is molded.
  • the upper mold 11 and the lower mold 12 are arranged so that the molding on the right side is closer to the finished product.
  • the drive unit is configured to move the slide 18 forward and backward, and includes a motor, a flywheel, a clutch brake, a speed reducer, a crank mechanism, and the like as a drive source. Then, the rotation of the motor is converted into vertical movement by the crank mechanism and applied to the slide 18.
  • the motor as the drive source is a servomotor, the flywheel and the clutch brake can be eliminated.
  • the cradle 13 is installed at the initial position of the transfer feeder 40, that is, at the lower left side of the entrance of the conduction portion 14 in which the plurality of upper dies 11 and lower dies 12 are arranged in the frame portion of the press device 1.
  • the cradle 13 is composed of a cup-shaped container into which the billet B can be inserted from above. A structure that can be manually adjusted with respect to the height of the cradle 13 and the arrangement in the front-back and left-right directions may be provided.
  • the transfer feeder 40 conveys the billet B onto the lower mold 12 located on the leftmost side (upstream side) from the cradle 13 which is the initial position of the billet B, and at the same time, the billet B (molding) on each lower mold 12 is carried. Is being transported to the lower mold 12 on the right side (downstream side).
  • the transfer feeder 40 includes a pair of feed rods 41 arranged along the left-right direction, and each feed rod 41 is provided with a plurality of gripping claws (not shown). Then, from the pair of feed rods 41, the gripping claws extend so as to face each other. Further, the distance between the gripping claws in the left-right direction corresponds to the distance between the plurality of lower molds 12. Further, each feed rod 41 is provided with one more gripping claw than the lower mold 12. For example, if there are five lower molds 12, the number of gripping claws is six.
  • the transfer feeder 40 clamps the pair of feed rods 41 by (1) approaching ⁇ (2) lift (up) ⁇ (3) advance (forward) ⁇ (4) down (down) ⁇ (5) unclamp (release). ) ⁇ (6) By operating in the order of return (backward), the billet B is conveyed from the cradle 13 to the lower mold 12, and the object to be molded on each lower mold 12 is moved to the right side (downstream side). ) Is executed.
  • the billet B supply device 30 includes a slope 31 inclined diagonally downward to the right, and supplies the billet B one by one to the delivery position 32 set at the right end of the slope 31.
  • the slope 31 is formed with a sliding groove of the billet B.
  • billet B heated to a predetermined temperature by a heating device is supplied to the upper end of the slope 31 in advance.
  • unheated billet B at room temperature is supplied to the upper end of the slope 31.
  • the billet B slides to the delivery position 32.
  • a gate mechanism 33 is provided in front of the delivery position 32, and the passage of the billet B is restricted so that only one billet B stays at the delivery position 32.
  • a stopper (not shown) for preventing the billet B from sliding is provided at the delivery position 32, and the billet B stopped by the stopper can be taken out to the right by the relay device 50.
  • the end of the slope 31 on the transfer position 32 side can be swung by the fulcrum 34, and the transfer position 32 can be swung downward from the state shown in FIG. This is because at the delivery position 32, when the gripping tool 54 described later of the relay device 50 that has received the billet B swings to the right, the stopper or the like at the delivery position 32 is retracted downward so as not to interfere with each other. ..
  • FIG. 2 is a right side view of the relay device 50, which is not shown in the moving mechanism described later, as viewed from the right.
  • the relay device 50 relays and conveys the billet B from the supply device 30 to the cradle 13 which is the initial position of the transfer feeder 40.
  • the relay device 50 is provided on the upper wall surface of the entrance which is the left end portion of the conduction portion 14 in which the plurality of upper dies 11 and lower dies 12 are arranged in the frame portion of the press device 1. It is attached.
  • the relay device 50 includes a movable frame 51, a first arm 52 swingably supported around the first joint shaft 521 by the movable frame 51, and a second joint shaft 531 around the swing end of the first arm 52.
  • a second arm 53 rotatably supported by the second arm 53, and a gripping tool 54 as a holding portion of the billet B rotatably supported around an axis orthogonal to the second joint axis 531 with respect to the second arm 53.
  • a first swing mechanism 55 that imparts a swing motion to the first arm 52
  • a second swing mechanism 56 that imparts a swing motion to the second arm 53
  • a rotation mechanism that imparts a rotary motion to the gripping tool 54.
  • the moving mechanism is composed of first to third moving portions 58, 59, 60.
  • the movable frame 51 is attached to the upper wall surface of the entrance of the conductive portion 14 via a moving mechanism, and can be moved in the vertical, horizontal, front-back directions by the first to third moving portions 58, 59, 60 constituting the moving mechanism. Is supported by.
  • the movable frame 51 has a support plate 511 supported by the moving mechanism, and an internal hollow body portion 512 extending downward from the support plate 511.
  • the base end portion of the first arm 52 is swingably supported by the first joint shaft 521 parallel to the front-rear direction (horizontal direction) at the extending end portion (lower end portion) of the body portion 512.
  • the swing end of the first arm 52 swings mainly in the left-right direction by the first joint shaft 521. Further, the inside of the first arm 52 is hollow like the body portion 512 of the movable frame 51.
  • the second arm 53 is swingably supported by a second joint shaft 531 parallel to the front-rear direction (horizontal direction) at the extending end portion (lower end portion) of the first arm 52.
  • the base end portion (upper end portion) of the second arm 53 is swingably supported by the second joint shaft 531 and the swing end portion (lower end portion) swings mainly in the left-right direction. Further, the second arm 53 also has a hollow inside like the first arm 52, and a part of the configuration of the gripping drive unit 61 is stored inside.
  • the first swing mechanism 55 includes a first swing motor 551, a speed reducer 552, a main gear 553, a transmission gear 554, and a driven gear 555.
  • the first swing motor 551 is fixedly mounted on the outside of the rear surface of the body portion 512 of the movable frame 51 in a state where the output shaft is directed in the front-rear direction.
  • the output shaft of the first swing motor 551 is connected to a speed reducer 552 arranged inside the body portion 512.
  • the speed reducer 552 is fixedly mounted on the inside of the rear surface of the body portion 512 of the movable frame 51 in a state where the input / output shafts are oriented in parallel in the front-rear direction.
  • a main gear 553 made of spur gears is attached to the output shaft of the speed reducer 552.
  • the main gear 553 is given a deceleration rotation around an axis along the front-rear direction by the speed reducer 552. Further, the main gear 553 meshes with the transmission gear 554 arranged below the main gear 553.
  • the transmission gear 554 is composed of spur gears and is rotatably supported by a support shaft 556 that is fixedly mounted in the body portion 512 and is parallel to the front-rear direction. Further, the transmission gear 554 meshes with a driven gear 555 arranged below the transmission gear 554.
  • the driven gear 555 is composed of a spur gear and is rotatably supported by a first joint shaft 521. Further, the driven gear 555 is integrally connected to the base end portion of the first arm 52.
  • the main gear 553 is decelerated and rotated via the speed reducer 552 by the drive of the first swing motor 551. Further, a rotational force is transmitted from the main gear 555 to the driven gear 555 via the transmission gear 554, and the swing end portion (lower end portion) of the first arm 52 swings together with the driven gear 555.
  • the second swing mechanism 56 includes a second swing motor 561, a speed reducer 562, a main gear 563, first to third transmission gears 564 to 566, and a driven gear 567.
  • the second swing motor 561 is fixedly mounted on the outside of the front surface of the body portion 512 of the movable frame 51 in a state where the output shaft is directed in the front-rear direction.
  • the output shaft of the second swing motor 561 is connected to a speed reducer 562 arranged inside the body portion 512.
  • the speed reducer 562 is fixedly mounted inside the front surface of the body portion 512 of the movable frame 51 in a state where the input / output shafts are oriented in parallel in the front-rear direction.
  • a main gear 563 made of spur gears is attached to the output shaft of the speed reducer 562.
  • the main gear 563 is given a deceleration rotation around an axis along the front-rear direction by the speed reducer 562. Further, the main gear 563 meshes with the first transmission gear 564 arranged below the main gear 563.
  • the first transmission gear 564 is composed of spur gears and is rotatably supported by a support shaft 556 within the body portion 512. Further, the first transmission gear 564 meshes with the second transmission gear 565 arranged below the first transmission gear 564.
  • the second transmission gear 565 is composed of spur gears and is rotatably supported by the first joint shaft 521 within the body portion 512.
  • the second transmission gear 565 meshes with a third transmission gear 566 arranged at an intermediate position of the first arm 52.
  • the third transmission gear 566 is composed of spur gears.
  • the third transmission gear 566 is rotatably supported by a support shaft 568 provided parallel to the front-rear direction at an intermediate position in the longitudinal direction of the first arm 52 inside the front side wall of the first arm 52. There is. Further, the third transmission gear 566 meshes with the driven gear 567 arranged at the swing end portion of the first arm 52.
  • the driven gear 567 is composed of a spur gear and is rotatably supported by a second joint shaft 531. Further, the driven gear 567 is integrally connected to the base end portion of the second arm 53.
  • the main gear 563 is decelerated and rotated via the speed reducer 562 by the drive of the second swing motor 561. Further, a rotational force is transmitted from the main gear 563 to the driven gear 567 via the first to third transmission gears 564 to 566, and the swing end portion (lower end portion) of the second arm 53 swings together with the driven gear 567.
  • FIG. 3 is a cross-sectional view of the second arm 53.
  • FIG. 3 shows a posture in which the longitudinal direction of the second arm 53 is along the vertical direction, and the gripping tool 54 is in the initial position (directions of FIGS. 1 to 3) by the rotation mechanism 57. ing.
  • the positions or directions of the second arm 53, the gripping tool 54, the rotation mechanism 57, and the gripping drive unit 61 will be described on the premise that they are in the illustrated postures.
  • a gripping tool 54 is provided at the swing end portion of the second arm 53 so as to extend outward in the radial direction of the swing.
  • the gripping tool 54 has a cylindrical main body portion 545 provided concentrically with the second arm 53 at the swinging end portion of the second arm 53 so as to be rotatable.
  • a pair of elbow-shaped gripping arms 543 and 544 that individually hold a pair of gripping claws 541 and 542 are mounted on the swinging end side of the main body portion 545.
  • One end of the gripping arm 543, 544 is rotatably supported at the swinging end of the main body 545 by the same rotation support shaft along the left-right direction.
  • the rotating ends of the gripping arms 543 and 544 are fixedly equipped with the gripping claws 541 and 542 facing each other.
  • the pair of gripping arms 543 and 544 can move the pair of gripping claws 541 and 542 in contact with each other by rotating in opposite directions.
  • the pair of gripping claws 541 and 542 have recesses facing each other.
  • the billet B By moving in the gripping direction (approaching direction) by the pair of gripping arms 543 and 544, the billet B can be gripped in the recesses of the respective gripping claws 541 and 542.
  • the recesses of the gripping claws 541 and 542 are uniformly recessed along the left-right direction at the initial position by the rotation mechanism 57. Therefore, in this state, the gripping tool 54 is suitable for gripping the billet B in a state where the longitudinal direction is along the left-right direction.
  • the gripping drive unit 61 includes a gripping air cylinder 611 concentrically arranged in the cylindrical second arm 53, a piston 612 that moves forward in the longitudinal direction of the second arm 53, and a second arm. 2 It has a piston rod 613 located at the center of the arm 53, link members 614, 615 connecting the piston rod 613 and the pair of gripping arms 543, 544, and a gripping air cylinder opening / closing valve 616 (see FIG. 7). ..
  • the gripping air cylinder 611 is rotatably supported inside the second arm 53 about an axis along the longitudinal direction of the second arm 53.
  • the piston 612 is housed in the gripping air cylinder 611 and moves to one and the other in the longitudinal direction of the second arm 53 by the pressure of the air supplied by the gripping air cylinder on-off valve 616.
  • the piston rod 613 is fixed so as to penetrate the center of the piston 612, and one end thereof extends into the main body portion 545 of the gripping tool 54.
  • One end of each link member 614, 615 is connected to one end of the piston rod 613.
  • One ends of these link members 614 and 615 are rotatably connected to one end of the piston rod 613 about an axis along the left-right direction.
  • the other end of each link member 614, 615 is connected to an intermediate portion (for example, an elbow-shaped corner portion) of the pair of gripping arms 543, 544.
  • the other ends of the link members 614 and 615 are rotatably connected to the gripping arms 543 and 544 about an axis along the left-right direction.
  • the gripping drive unit 61 when the piston 612 moves downward in the gripping air cylinder 611, the gripping drive unit 61 also moves the piston rod 613 downward, and the pair of gripping arms 543 and 544 via the link members 614 and 615. Rotates so as to be pushed downward, and a pair of gripping claws 541 and 542 grip. Further, when the piston 612 moves upward in the gripping air cylinder 611, the piston rod 613 also moves upward, and the pair of gripping arms 543 and 544 are rotated upward via the link members 614 and 615. It moves and the pair of gripping claws 541 and 542 are separated and released.
  • the rotation mechanism 57 moves the gear 571 provided on the outer periphery of the upper end portion of the gripping air cylinder 611, the rack member 57 that meshes with the gear 571, and the rack member 572 in the longitudinal direction thereof. It has a rotating air cylinder 573 and a rotating air cylinder on-off valve 574 (see FIG. 7).
  • the gear 571 is formed concentrically with the second arm 53 and the gripping air cylinder 611.
  • the rack member 572 is slidably supported in the front-rear direction at the upper end portion of the second arm 53.
  • a piston rod (not shown) is directed in the front-rear direction, and the tip thereof is connected to the rack member 572.
  • the gripping drive unit 61 slides the rack member 572 in the same direction and rotates the gripping air cylinder 611 via the gear 571.
  • the gripping air cylinder 611 is connected to the main body portion 545 of the gripping tool 54, and the entire gripping tool 54 rotates together with the gripping air cylinder 611.
  • the stroke of the piston of the rotating air cylinder 573 is set to a length capable of rotating the gripping air cylinder 611 by exactly 90 °.
  • a configuration of a motor and a spur gear whose rotation angle amount can be arbitrarily controlled may be adopted.
  • the gripping tool 54 can be rotated not only between two positions of 90 ° but also at an arbitrary angle.
  • FIG. 4 is a cross-sectional view taken along the line UU in FIG. 1, showing a state in which the first moving portion 58 of the moving mechanism is viewed from the left.
  • the first moving portion 58 can slide along the base body 581 supported by the second moving portion 59, the guide rails 582 fixedly supported at both front and rear ends on the left surface of the base body 581, and each guide rail 582.
  • the base body 581 is a flat plate parallel to the vertical and front-back directions.
  • the base body 581 is supported by the second moving portion 59.
  • Each guide rail 582 and the ball screw shaft 585 are oriented in the vertical direction and are supported on the left surface of the base body 581.
  • Each slide block 583 and ball nut 586 are attached to the right side of the support plate 511 of the movable frame 51.
  • the first mobile motor 584 can arbitrarily control the amount of rotation.
  • the first moving portion 58 moves the ball nut 586 in the vertical direction by the rotation of the ball screw shaft 585, and adjusts the position of the movable frame 51 in the vertical direction by an arbitrary amount of movement. can do.
  • FIG. 5 is a cross-sectional view taken along the line VV in FIG. 1, showing a state in which the second moving portion 59 of the moving mechanism is viewed from the left.
  • the second moving portion 59 can slide along the base body 591 supported by the third moving portion 60, the guide rails 592 fixedly supported at both upper and lower ends on the left surface of the base body 591, and each guide rail 592.
  • the base body 591 is a structure in which a vertical plate parallel to the vertical and front-back directions and a horizontal plate parallel to the front-back and left-right directions are connected.
  • the upper surface of the horizontal plate is supported by the third moving portion 60.
  • Each guide rail 592 and the ball screw shaft 595 are oriented in the front-rear direction and are supported on the left surface of the vertical plate of the base body 591.
  • Each slide block 593 and ball nut 596 are attached to the right side of the base body 581 of the first moving portion 58.
  • the second mobile motor 594 can arbitrarily control the amount of rotation.
  • the ball nut 596 moves in the front-rear direction due to the rotation of the ball screw shaft 595, and the movable frame 51 is moved in the front-rear direction via the first moving part 58.
  • the position can be adjusted by any amount of movement.
  • FIG. 6 is a cross-sectional view taken along the line WW in FIG. 1, showing a state in which the third moving portion 60 of the moving mechanism is viewed from above.
  • the third moving portion 60 can slide along the base body 601 supported by the frame portion of the press device 1, the guide rails 602 fixedly supported at both front and rear ends on the lower surface of the base body 601 and the guide rails 602.
  • the slide block 603 provided in the above, the third moving motor 604 attached to the lower surface of the base body 601 and the ball screw shaft 605 connected to the output shaft of the third moving motor 604, and the ball screwed into the ball screw shaft 605. It has a nut 606 and a bearing 607 that rotatably supports the ball screw shaft 605.
  • the base body 601 is a structure in which a vertical plate parallel to the vertical and front-back directions and a horizontal plate parallel to the front-back and left-right directions are connected.
  • the right surface of the vertical plate is fixedly attached to the upper wall surface of the entrance of the conductive portion 14 in the frame portion of the press device 1.
  • the base body 601 supports the entire relay device 50.
  • Each guide rail 602 and the ball screw shaft 605 are oriented in the left-right direction and are supported on the lower surface of the horizontal plate of the base body 601.
  • Each slide block 603 and ball nut 606 are attached to the upper surface of the horizontal plate of the base body 591 of the second moving portion 59.
  • the third mobile motor 604 can arbitrarily control the amount of rotation.
  • the ball nut 606 moves in the left-right direction due to the rotation of the ball screw shaft 605, and the third moving portion 60 is moved via the first moving portion 58 and the second moving portion 59.
  • the position of the movable frame 51 can be adjusted in the left-right direction by an arbitrary amount of movement.
  • FIG. 7 is a block diagram showing a schematic control configuration of the press device 1.
  • the press device 1 includes a control device 90 that controls the operation of the entire device.
  • the control device 90 includes an input unit 91, a display unit 94, a storage unit 92, and a control unit 93.
  • the input unit 91 is an input interface by a user of the press device 1 such as a keyboard and a mouse. From the input unit 91, settings related to operation control of the device main body 100 and the like can be made.
  • the display unit 94 includes a display, and displays various information on the display.
  • the storage unit 92 is a memory that stores a control program 95 for controlling the operation of the apparatus main body 100 and setting data, and also functions as a work area.
  • the control program 95 is executed by the control unit 93.
  • the control unit 93 controls each unit of the press device 1 based on the control program 95. In this embodiment, the operation control performed by the control unit 93 on the relay device 50 will be mainly described.
  • the control unit 93 includes the first swing motor 551, the second swing motor 561, the gripping air cylinder opening / closing valve 616, the rotating air cylinder opening / closing valve 574, the first moving motor 584, and the second moving of the relay device 50 described above. It controls the motor 594 and the third mobile motor 604.
  • the first arm 52 is swung clockwise (to the left) by driving the first swing motor 551 to move the gripping tool 54 to the delivery position 32 of the supply device 30.
  • the end portion on the delivery position 32 side can swing up and down about the fulcrum 34, the end portion on the delivery position 32 side is retracted downward in advance.
  • the gripping tool 54 of the first arm 52 moves to the delivery position 32 side, and then the end of the slope 31 on the delivery position 32 side is moved upward to move the billet B.
  • the delivery is possible (solid line in Fig.
  • the gripping air cylinder 611 is operated by the control of the gripping air cylinder on-off valve 616 to rotate the pair of gripping arms 543 and 544 of the gripping tool 54, and the pair of gripping claws 541 and 542 move to the delivery position. A certain billet B is gripped.
  • the end of the slope 31 of the supply device 30 on the delivery position 32 side can be swung downward around the fulcrum 34, and the end on the delivery position 32 side is downward so as not to interfere with the first arm 52. Evacuate (two-dot chain line in FIG. 1).
  • the first arm 52 is swung counterclockwise (to the right) by driving the first swing motor 551 to move the gripping tool 54 above the pedestal 13.
  • the second arm 53 is swung by driving the second swing motor 561 so that the billet B faces in the vertical direction, and the direction of the billet B is adjusted.
  • the rotating air cylinder 573 is operated under the control of the rotating air cylinder opening / closing valve 574 to rotate the gripping tool 54 in the longitudinal direction of the second arm 53.
  • the gripping air cylinder 611 is operated by the control of the gripping air cylinder on-off valve 616 to rotate the pair of gripping arms 543 and 544 of the gripping tool 54, and the pair of gripping claws 541 and 542 grip the gripping claws 541 and 542. Release the existing billet B and drop it on the lower cradle 13.
  • the billet B slides into the cradle 13 and is set at the initial position of the transfer feeder 40.
  • the transfer feeder 40 conveys the billet B to the lower die 12, the slide 18 of the apparatus main body 100 is lowered, and press molding is performed.
  • the first to third moving portions 58 to Any or all of the first to third moving motors 584 to 604 of 60 are driven to adjust the position of the gripping tool 54.
  • the driving of the first to third moving portions 58 to 60 may be performed before the start of the swinging operation of the first arm 52 or the second arm 53, during the swinging operation, or after the swinging operation. Further, it is appropriate that the first to third moving portions 58 to 60 are driven either before the start of the swinging operation of the first arm 52 or the second arm 53, during the swinging operation, or after the swinging operation. In that case, it is performed at that timing.
  • first to third moving portions 58 to 60 are driven either before the start of the retracting operation of the end portion of the slope 31 of the supply device 30 on the delivery position 32 side, during the rocking operation, or after the rocking operation. If that is appropriate, do so at that time.
  • the first to third moving portions 58 to 60 Any or all of the first to third moving motors 584 to 604 are driven to adjust the position of the gripping tool 54.
  • the driving of the first to third moving portions 58 to 60 may be performed before the start of the swinging operation of the first arm 52 or the second arm 53, during the swinging operation, or after the swinging operation. Further, it is appropriate that the first to third moving portions 58 to 60 are driven either before the start of the swinging operation of the first arm 52 or the second arm 53, during the swinging operation, or after the swinging operation. In that case, it is performed at that timing.
  • the driving of the first to third moving units 58 to 60 may be performed before the start of each basic operation, during the operation, or after the operation. If it is appropriate to drive the first to third moving units 58 to 60 before the start of each basic operation, during the rocking operation, or after the rocking operation, at that timing. conduct.
  • the relay device 1 is provided with a movement mechanism in which the relay device 50 imparts a movement operation to the movable frame 51, restrictions on the gripping position of the billet B, the position where the grip is released, and the movement locus are reduced. , The billet B can be moved and conveyed more appropriately. As a result, even in the case of billet B having a wide variety of shapes and dimensions, it is possible to appropriately and stably convey the billet B to the cradle 13. When transporting billets B having a wide variety of shapes and dimensions, it is possible to eliminate the need for manual position adjustment work of the cradle 13, and it is possible to reduce the work load.
  • the moving mechanism of the relay device 50 is configured to impart a moving motion to the movable frame 51, the moving mechanism can be arranged on the mounting position side of the relay device 50, and is arranged away from the gripping tool 54 of the relay device 50. To realize. For this reason, since the moving mechanism is not arranged in a harsh environment where the mold is contaminated by a mold release agent or the like around the mold, it is possible to reduce malfunctions and failures of the moving mechanism, and to transport the billet B more stably. Can be done.
  • the moving mechanism can be arranged farther from the harsh environment around the mold, and the influence of dirt such as a mold release agent can be reduced, which is more stable. It becomes possible to transport the billet B to the mold.
  • the movable frame 51 is arranged above the gripping tool 54 means that the gripping tool is moved to the uppermost part of the movable range by the upper end portion of the movable frame 51 in a state where the moving mechanism is not activated. It means that it is above the upper end of 54.
  • the billet B can be stably conveyed around the mold in a harsh environment where stains are likely to occur. ..
  • the moving mechanism has a first moving unit 58 that moves the movable frame 51 in the vertical direction, a second moving unit 59 that moves the movable frame 51 in the front-rear direction, and a third moving unit 60 that moves the movable frame 51 in the left-right direction. Therefore, it is possible to properly adjust the position of the gripping tool 54 in each direction and the trajectory at the time of movement.
  • the molding apparatus 1 has a supply device 30 including a slope 31 for supplying the billet B to the delivery position 32 to the gripping tool 54, it is possible to cope with the continuous supply of the billet B to the apparatus main body 100. The molding work can be performed efficiently.
  • the present invention is not limited to the above embodiment.
  • the configuration in which the slide 18 reciprocates in the vertical direction is exemplified, but the present invention is not limited to the press device in which the slide 18 reciprocates in the vertical direction.
  • the forging press device is exemplified as the molding device, but the present invention is not limited to this.
  • the present invention can be applied to any molding device that requires a relay device for transporting an object to be molded from one position to another.
  • the moving mechanism of the relay device 50 may be configured to have any one or two of the first moving unit 58, the second moving unit 59, and the third moving unit 60.
  • the holding portion of the relay device 50 does not have to be configured to grip the billet B like the gripping tool 54.
  • a tool for hooking or adsorbing the billet B may be used as the holding portion.
  • the present invention has industrial applicability for molding equipment.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

In order to appropriately transport a workpiece, the present invention is provided with a movable frame 51, a first arm 52 swingably supported by the movable frame, a second arm 53 swingably supported by the tip of the first arm, a holding part 54 capable of holding the workpiece supported by the second arm, a first swing mechanism 55 for imparting a swinging action to the first arm, a second swing mechanism 56 for imparting a swinging action to the second arm, a rotation mechanism 57 for imparting a rotating action to the second arm, and a movement mechanism for imparting a moving action in at least one direction to the movable frame.

Description

成形装置Molding equipment
 本発明は、成形装置に関する。 The present invention relates to a molding apparatus.
 成形装置としてのプレス装置は、供給装置から被成形物としてのビレットを受け取り、トランスファフィーダの初期位置に配置するための中継装置が金型周辺に設置されている。
 一方、金型周辺は、金型に使用される離型剤の供給等により、汚れが生じ易い過酷な環境であることから、故障や動作不良の発生を抑えるために、従来の中継装置は、関節数を低減し、二つの関節でアームを回動させるアーム機構が採用されていた(例えば、特許文献1参照)。
In the press device as a molding device, a relay device for receiving the billet as an object to be molded from the feeding device and arranging it at the initial position of the transfer feeder is installed around the mold.
On the other hand, since the surroundings of the mold are in a harsh environment where stains are likely to occur due to the supply of the mold release agent used for the mold, the conventional relay device is used in order to suppress the occurrence of failures and malfunctions. An arm mechanism that reduces the number of joints and rotates the arm with two joints has been adopted (see, for example, Patent Document 1).
特開平8-174134号公報Japanese Unexamined Patent Publication No. 8-174134
 しかしながら、上記従来の成形装置は、中継装置の関節数が少ないことから動作に制約が多くなり、被成形物の形状や寸法によっては、ビレットの搬送不良を生じたり、トランスファフィーダの初期位置となるビレットの受け台の取り付け位置を手作業で調整する必要が生じたりする等の問題があった。 However, in the above-mentioned conventional molding apparatus, since the number of joints of the relay device is small, there are many restrictions on the operation, and depending on the shape and dimensions of the object to be molded, the billet may be poorly conveyed or the transfer feeder may be in the initial position. There was a problem that it became necessary to manually adjust the mounting position of the billet cradle.
 本発明は、被成形物を安定的に搬送する成形装置を提供することを目的とする。 An object of the present invention is to provide a molding apparatus that stably conveys an object to be molded.
 本発明に係る成形装置は、
 可動フレームと、
 前記可動フレームに揺動可能に支持された第1アームと、
 前記第1アームに揺動可能に支持された第2アームと、
 前記第2アームに支持された被成形物を保持可能な保持部と、
 前記第1アームに揺動動作を付与する第1揺動機構と、
 前記第2アームに揺動動作を付与する第2揺動機構と、
 前記可動フレームに少なくとも一方向へ移動動作を付与する移動機構と、
 を備えるように構成される。
The molding apparatus according to the present invention is
Movable frame and
A first arm swingably supported by the movable frame,
A second arm swingably supported by the first arm,
A holding portion that can hold the object to be molded supported by the second arm,
A first swing mechanism that imparts a swing motion to the first arm,
A second swing mechanism that imparts a swing motion to the second arm,
A moving mechanism that imparts a moving motion to the movable frame in at least one direction,
It is configured to be equipped with.
 本発明によれば、被成形物を安定的に搬送することが可能となる。 According to the present invention, it is possible to stably convey the object to be molded.
本実施形態に係るプレス装置の正面図である。It is a front view of the press apparatus which concerns on this embodiment. 移動機構の図示を省略した中継装置の右側面図である。It is the right side view of the relay device which omitted the illustration of a moving mechanism. 第2アームの断面図である。It is sectional drawing of the 2nd arm. 図1におけるU-U線に沿った断面図である。FIG. 3 is a cross-sectional view taken along the line UU in FIG. 図1におけるV-V線に沿った断面図である。It is sectional drawing which follows the VV line in FIG. 図1におけるW-W線に沿った断面図である。It is sectional drawing along the WW line in FIG. プレス装置の概略制御構成を示すブロック図である。It is a block diagram which shows the schematic control composition of a press apparatus.
 以下、本発明の実施形態について、図面を参照して詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
[成形装置の構成]
 図1は本実施形態に係る成形装置としてのプレス装置1の正面図である。図1に示すように、紙面左右方向はプレス装置1の左右方向、紙面上下方向は装置1の上下方向、紙面垂直方向は装置1の前後方向に相当する。なお、紙面右側が右、紙面手前側を前とする。
 この図に示すように、プレス装置1は、鍛造成形を行う鍛造プレス装置であり、装置本体100と、被成形物であるビレットBの供給装置30、トランスファフィーダ40、中継装置50、制御装置90とを備える。
 装置本体100は、ベッド23、複数のアップライト22、ボルスタ24、スライド18、ビレットBの受け台13、図示しない駆動部を備える。
[Structure of molding equipment]
FIG. 1 is a front view of a press device 1 as a molding device according to the present embodiment. As shown in FIG. 1, the left-right direction of the paper surface corresponds to the left-right direction of the press device 1, the up-down direction of the paper surface corresponds to the up-down direction of the device 1, and the vertical direction of the paper surface corresponds to the front-back direction of the device 1. The right side of the paper is the right, and the front side of the paper is the front.
As shown in this figure, the press device 1 is a forging press device that performs forging, and is a device main body 100, a billet B supply device 30, a transfer feeder 40, a relay device 50, and a control device 90. And prepare.
The apparatus main body 100 includes a bed 23, a plurality of uprights 22, a bolster 24, a slide 18, a cradle 13 for billet B, and a drive unit (not shown).
 上記ベッド23及び複数のアップライト22は、プレス装置1のフレーム部を構成する。
 ボルスタ24は、ベッド23上に固定され、その上部には複数の下金型12が固定される。
 スライド18は、アップライト22に設けられた図示しないガイドにより、上下方向をストローク方向として往復動作可能に支持される。スライド18の下部には下金型12と同数の上金型11が固定される。金型としての複数の上金型11と金型としての複数の下金型12とは、互いに対応して組をなすととともに、それぞれ左右方向に沿って配列されており、組をなすもの同士が上下に対向している。スライド18が上昇することで、上金型11及び下金型12が離隔し、スライド18が下降することで、上金型11及び下金型12が合わさってこれらの間で被成形物が鍛造成形される。なお、上金型11及び下金型12は、右方のものほど成形が完成品に近くなるように配列されている。
The bed 23 and the plurality of uprights 22 form a frame portion of the press device 1.
The bolster 24 is fixed on the bed 23, and a plurality of lower molds 12 are fixed on the bolster 24.
The slide 18 is supported by a guide (not shown) provided on the upright 22 so as to be able to reciprocate with the vertical direction as the stroke direction. The same number of upper molds 11 as the lower mold 12 are fixed to the lower part of the slide 18. The plurality of upper molds 11 as molds and the plurality of lower molds 12 as molds form a pair corresponding to each other and are arranged along the left-right direction. Are facing up and down. When the slide 18 rises, the upper die 11 and the lower die 12 are separated from each other, and when the slide 18 lowers, the upper die 11 and the lower die 12 are combined and the workpiece is forged between them. It is molded. The upper mold 11 and the lower mold 12 are arranged so that the molding on the right side is closer to the finished product.
 駆動部は、スライド18を進退させるための構成であり、駆動源となるモータ、フライホイール、クラッチブレーキ、減速機、クランク機構等を備えている。そして、モータの回転をクランク機構で上下動に変換してスライド18に付与する。
 なお、駆動源となるモータをサーボモータとする場合には、フライホイール、クラッチブレーキを不要とすることができる。
The drive unit is configured to move the slide 18 forward and backward, and includes a motor, a flywheel, a clutch brake, a speed reducer, a crank mechanism, and the like as a drive source. Then, the rotation of the motor is converted into vertical movement by the crank mechanism and applied to the slide 18.
When the motor as the drive source is a servomotor, the flywheel and the clutch brake can be eliminated.
 受け台13は、トランスファフィーダ40の初期位置、即ち、プレス装置1のフレーム部における複数の上金型11及び下金型12が並んだ導通部14の入口の左方下部に設置されている。
 受け台13は、ビレットBを上から差し込むことが可能なカップ状の容器からなる。受け台13の高さや前後左右方向の配置について、手作業で調整可能な構造を設けてもよい。
The cradle 13 is installed at the initial position of the transfer feeder 40, that is, at the lower left side of the entrance of the conduction portion 14 in which the plurality of upper dies 11 and lower dies 12 are arranged in the frame portion of the press device 1.
The cradle 13 is composed of a cup-shaped container into which the billet B can be inserted from above. A structure that can be manually adjusted with respect to the height of the cradle 13 and the arrangement in the front-back and left-right directions may be provided.
 トランスファフィーダ40は、ビレットBの初期位置となる受け台13から最も左方(上流側)に位置する下金型12上にビレットBを搬送すると共に、各下金型12上のビレットB(成形が進行しつつある被成形物)を一つ右側(下流側)の下金型12上に搬送する。
 トランスファフィーダ40は、左右方向に沿って配置された一対の送り桿41を備え、各送り桿41には図示しない複数のつかみ爪が設けられている。
 そして、一対の送り桿41からは、各つかみ爪が互いに向かい合うように延出されている。また、各つかみ爪の左右方向の間隔は複数の下金型12の間隔に一致している。また、各送り桿41は、つかみ爪を下金型12よりも一つ多く備えている。例えば、下金型12が五つある場合、つかみ爪は六つとなる。
The transfer feeder 40 conveys the billet B onto the lower mold 12 located on the leftmost side (upstream side) from the cradle 13 which is the initial position of the billet B, and at the same time, the billet B (molding) on each lower mold 12 is carried. Is being transported to the lower mold 12 on the right side (downstream side).
The transfer feeder 40 includes a pair of feed rods 41 arranged along the left-right direction, and each feed rod 41 is provided with a plurality of gripping claws (not shown).
Then, from the pair of feed rods 41, the gripping claws extend so as to face each other. Further, the distance between the gripping claws in the left-right direction corresponds to the distance between the plurality of lower molds 12. Further, each feed rod 41 is provided with one more gripping claw than the lower mold 12. For example, if there are five lower molds 12, the number of gripping claws is six.
 トランスファフィーダ40は、一対の送り桿41を、(1)接近によるクランプ→(2)リフト(上昇)→(3)アドバンス(前進)→(4)ダウン(下降)→(5)アンクランプ(解放)→(6)リターン(後退)の順で動作させることにより、受け台13から下金型12へのビレットBの搬送動作や各下金型12上の被成形物を一つ右側(下流側)に送る搬送動作を実行する。 The transfer feeder 40 clamps the pair of feed rods 41 by (1) approaching → (2) lift (up) → (3) advance (forward) → (4) down (down) → (5) unclamp (release). ) → (6) By operating in the order of return (backward), the billet B is conveyed from the cradle 13 to the lower mold 12, and the object to be molded on each lower mold 12 is moved to the right side (downstream side). ) Is executed.
 ビレットBの供給装置30は、右斜め下に傾斜したスロープ31を備え、スロープ31の右端に設定された受け渡し位置32にビレットBを一つずつ供給する。
 スロープ31は、ビレットBの滑動溝が形成されている。例えば、熱間鍛造が行われる場合には、予め、加熱装置により所定温度に加熱されたビレットBがスロープ31の上端に供給される。また、冷間鍛造の場合には、加熱されていない常温のビレットBがスロープ31の上端に供給される。
 そして、いずれの場合も受け渡し位置32までビレットBが滑動する。
 受け渡し位置32の手前にはゲート機構33が設けられ、受け渡し位置32にビレットBが一つしか滞留しないようにビレットBの通過規制を行っている。
 受け渡し位置32には、ビレットBの滑動を阻止する図示しないストッパが設けられ、ストッパにより停止したビレットBは、中継装置50によって右方に取り出すことができるようになっている。
 なお、スロープ31の受け渡し位置32側の端部は、支点34により揺動可能となっており、受け渡し位置32は、図1の状態から下方に揺動させることができる。これは、受け渡し位置32において、ビレットBを受け取った中継装置50の後述する把持ツール54が右方に揺動する際に、受け渡し位置32のストッパ等が干渉しないように下方に退避させるためである。
The billet B supply device 30 includes a slope 31 inclined diagonally downward to the right, and supplies the billet B one by one to the delivery position 32 set at the right end of the slope 31.
The slope 31 is formed with a sliding groove of the billet B. For example, when hot forging is performed, billet B heated to a predetermined temperature by a heating device is supplied to the upper end of the slope 31 in advance. Further, in the case of cold forging, unheated billet B at room temperature is supplied to the upper end of the slope 31.
Then, in either case, the billet B slides to the delivery position 32.
A gate mechanism 33 is provided in front of the delivery position 32, and the passage of the billet B is restricted so that only one billet B stays at the delivery position 32.
A stopper (not shown) for preventing the billet B from sliding is provided at the delivery position 32, and the billet B stopped by the stopper can be taken out to the right by the relay device 50.
The end of the slope 31 on the transfer position 32 side can be swung by the fulcrum 34, and the transfer position 32 can be swung downward from the state shown in FIG. This is because at the delivery position 32, when the gripping tool 54 described later of the relay device 50 that has received the billet B swings to the right, the stopper or the like at the delivery position 32 is retracted downward so as not to interfere with each other. ..
[中継装置]
 図2は後述する移動機構の図示を省略した中継装置50を右方から見た右側面図である。
 中継装置50は、供給装置30からトランスファフィーダ40の初期位置となる受け台13にビレットBを中継搬送する。
 中継装置50は、図1及び図2に示すように、プレス装置1のフレーム部において、複数の上金型11及び下金型12が並んだ導通部14の左端部である入口の上部壁面に取り付けられている。
 中継装置50は、可動フレーム51と、可動フレーム51に第1関節軸521まわりに揺動可能に支持された第1アーム52と、第1アーム52の揺動端部に第2関節軸531まわりに揺動可能に支持された第2アーム53と、第2アーム53に対し、第2関節軸531と直交する軸まわりに回転可能に支持された、ビレットBの保持部としての把持ツール54と、第1アーム52に揺動動作を付与する第1揺動機構55と、第2アーム53に揺動動作を付与する第2揺動機構56と、把持ツール54に回転動作を付与する回転機構57と、把持ツール54に把持動作を付与する把持駆動部61と、可動フレーム51に移動動作を付与する移動機構とを備えている。移動機構は、第1~第3移動部58,59,60から構成されている。
[Relay device]
FIG. 2 is a right side view of the relay device 50, which is not shown in the moving mechanism described later, as viewed from the right.
The relay device 50 relays and conveys the billet B from the supply device 30 to the cradle 13 which is the initial position of the transfer feeder 40.
As shown in FIGS. 1 and 2, the relay device 50 is provided on the upper wall surface of the entrance which is the left end portion of the conduction portion 14 in which the plurality of upper dies 11 and lower dies 12 are arranged in the frame portion of the press device 1. It is attached.
The relay device 50 includes a movable frame 51, a first arm 52 swingably supported around the first joint shaft 521 by the movable frame 51, and a second joint shaft 531 around the swing end of the first arm 52. A second arm 53 rotatably supported by the second arm 53, and a gripping tool 54 as a holding portion of the billet B rotatably supported around an axis orthogonal to the second joint axis 531 with respect to the second arm 53. A first swing mechanism 55 that imparts a swing motion to the first arm 52, a second swing mechanism 56 that imparts a swing motion to the second arm 53, and a rotation mechanism that imparts a rotary motion to the gripping tool 54. It includes a gripping drive unit 61 that imparts a gripping motion to the gripping tool 54, and a moving mechanism that imparts a moving motion to the movable frame 51. The moving mechanism is composed of first to third moving portions 58, 59, 60.
 可動フレーム51は、導通部14の入口の上部壁面に、移動機構を介して取り付けられており、移動機構を構成する第1~第3移動部58,59,60によって上下左右前後方向に移動可能に支持されている。
 可動フレーム51は、移動機構に支持される支持板511と、当該支持板511から下方に向かって延出された内部中空の胴体部512とを有する。胴体部512の延出端部(下端部)には、前後方向(水平方向)に平行な第1関節軸521によって第1アーム52の基端部が揺動可能に支持されている。
The movable frame 51 is attached to the upper wall surface of the entrance of the conductive portion 14 via a moving mechanism, and can be moved in the vertical, horizontal, front-back directions by the first to third moving portions 58, 59, 60 constituting the moving mechanism. Is supported by.
The movable frame 51 has a support plate 511 supported by the moving mechanism, and an internal hollow body portion 512 extending downward from the support plate 511. The base end portion of the first arm 52 is swingably supported by the first joint shaft 521 parallel to the front-rear direction (horizontal direction) at the extending end portion (lower end portion) of the body portion 512.
 第1アーム52は、第1関節軸521によりその揺動端部が主に左右方向に揺動を行う。また、第1アーム52も可動フレーム51の胴体部512と同様に内部が中空となっている。
 第1アーム52の延出端部(下端部)には、前後方向(水平方向)に平行な第2関節軸531によって第2アーム53が揺動可能に支持されている。
The swing end of the first arm 52 swings mainly in the left-right direction by the first joint shaft 521. Further, the inside of the first arm 52 is hollow like the body portion 512 of the movable frame 51.
The second arm 53 is swingably supported by a second joint shaft 531 parallel to the front-rear direction (horizontal direction) at the extending end portion (lower end portion) of the first arm 52.
 第2アーム53は、基端部(上端部)が第2関節軸531により揺動可能に支持され、揺動端部(下端部)が主に左右方向に揺動を行う。また、第2アーム53も第1アーム52と同様に内部が中空となっており、内部には、把持駆動部61の一部の構成が格納されている。 The base end portion (upper end portion) of the second arm 53 is swingably supported by the second joint shaft 531 and the swing end portion (lower end portion) swings mainly in the left-right direction. Further, the second arm 53 also has a hollow inside like the first arm 52, and a part of the configuration of the gripping drive unit 61 is stored inside.
 第1揺動機構55は、図2に示すように、第1揺動モータ551、減速機552、主動歯車553、伝達歯車554、従動歯車555を有する。
 第1揺動モータ551は、出力軸が前後方向に向けられた状態で可動フレーム51の胴体部512の後面の外側に固定装備されている。第1揺動モータ551の出力軸は、胴体部512の内部に配置された減速機552に連結されている。
As shown in FIG. 2, the first swing mechanism 55 includes a first swing motor 551, a speed reducer 552, a main gear 553, a transmission gear 554, and a driven gear 555.
The first swing motor 551 is fixedly mounted on the outside of the rear surface of the body portion 512 of the movable frame 51 in a state where the output shaft is directed in the front-rear direction. The output shaft of the first swing motor 551 is connected to a speed reducer 552 arranged inside the body portion 512.
 減速機552は、入出力軸が前後方向に平行に向けられた状態で、可動フレーム51の胴体部512の後面の内側に固定装備されている。そして、減速機552の出力軸には、平歯車からなる主動歯車553が取り付けられている。
 主動歯車553は、減速機552により、前後方向に沿った軸回りに減速回転が付与される。また、主動歯車553は、その下側に配置された伝達歯車554に噛合している。
The speed reducer 552 is fixedly mounted on the inside of the rear surface of the body portion 512 of the movable frame 51 in a state where the input / output shafts are oriented in parallel in the front-rear direction. A main gear 553 made of spur gears is attached to the output shaft of the speed reducer 552.
The main gear 553 is given a deceleration rotation around an axis along the front-rear direction by the speed reducer 552. Further, the main gear 553 meshes with the transmission gear 554 arranged below the main gear 553.
 伝達歯車554は、平歯車からなり、胴体部512内に固定装備された前後方向に平行な支軸556によって回転可能に支持されている。また、伝達歯車554は、その下側に配置された従動歯車555に噛合している。
 従動歯車555は、平歯車からなり、第1関節軸521によって回転可能に支持されている。また、この従動歯車555は、第1アーム52の基端部に一体的に連結されている。
The transmission gear 554 is composed of spur gears and is rotatably supported by a support shaft 556 that is fixedly mounted in the body portion 512 and is parallel to the front-rear direction. Further, the transmission gear 554 meshes with a driven gear 555 arranged below the transmission gear 554.
The driven gear 555 is composed of a spur gear and is rotatably supported by a first joint shaft 521. Further, the driven gear 555 is integrally connected to the base end portion of the first arm 52.
 上記構成により第1揺動機構55は、第1揺動モータ551の駆動により、減速機552を介して主動歯車553が減速回転する。さらに、主動歯車553から伝達歯車554を介して従動歯車555に回転力が伝わり、従動歯車555と共に第1アーム52の揺動端部(下端部)が揺動する。 With the above configuration, in the first swing mechanism 55, the main gear 553 is decelerated and rotated via the speed reducer 552 by the drive of the first swing motor 551. Further, a rotational force is transmitted from the main gear 555 to the driven gear 555 via the transmission gear 554, and the swing end portion (lower end portion) of the first arm 52 swings together with the driven gear 555.
 第2揺動機構56は、図2に示すように、第2揺動モータ561、減速機562、主動歯車563、第1~第3伝達歯車564~566、従動歯車567を有する。
 第2揺動モータ561は、出力軸が前後方向に向けられた状態で可動フレーム51の胴体部512の前面の外側に固定装備されている。第2揺動モータ561の出力軸は、胴体部512の内部に配置された減速機562に連結されている。
As shown in FIG. 2, the second swing mechanism 56 includes a second swing motor 561, a speed reducer 562, a main gear 563, first to third transmission gears 564 to 566, and a driven gear 567.
The second swing motor 561 is fixedly mounted on the outside of the front surface of the body portion 512 of the movable frame 51 in a state where the output shaft is directed in the front-rear direction. The output shaft of the second swing motor 561 is connected to a speed reducer 562 arranged inside the body portion 512.
 減速機562は、入出力軸が前後方向に平行に向けられた状態で、可動フレーム51の胴体部512の前面の内側に固定装備されている。そして、減速機562の出力軸には、平歯車からなる主動歯車563が取り付けられている。
 主動歯車563は、減速機562により、前後方向に沿った軸回りに減速回転が付与される。また、主動歯車563は、その下側に配置された第1伝達歯車564に噛合している。
The speed reducer 562 is fixedly mounted inside the front surface of the body portion 512 of the movable frame 51 in a state where the input / output shafts are oriented in parallel in the front-rear direction. A main gear 563 made of spur gears is attached to the output shaft of the speed reducer 562.
The main gear 563 is given a deceleration rotation around an axis along the front-rear direction by the speed reducer 562. Further, the main gear 563 meshes with the first transmission gear 564 arranged below the main gear 563.
 第1伝達歯車564は、平歯車からなり、胴体部512内で支軸556によって回転可能に支持されている。また、第1伝達歯車564は、その下側に配置された第2伝達歯車565に噛合している。
 第2伝達歯車565は、平歯車からなり、胴体部512内で第1関節軸521によって回転可能に支持されている。この第2伝達歯車565は、第1アーム52の中間位置に配置された第3伝達歯車566に噛合している。
 第3伝達歯車566は、平歯車からなる。この第3伝達歯車566は、第1アーム52の前側壁の内側であって第1アーム52の長手方向の中間位置において、前後方向に平行に設けられた支軸568によって回転可能に支持されている。また、第3伝達歯車566は、第1アーム52の揺動端部に配置された従動歯車567に噛合している。
The first transmission gear 564 is composed of spur gears and is rotatably supported by a support shaft 556 within the body portion 512. Further, the first transmission gear 564 meshes with the second transmission gear 565 arranged below the first transmission gear 564.
The second transmission gear 565 is composed of spur gears and is rotatably supported by the first joint shaft 521 within the body portion 512. The second transmission gear 565 meshes with a third transmission gear 566 arranged at an intermediate position of the first arm 52.
The third transmission gear 566 is composed of spur gears. The third transmission gear 566 is rotatably supported by a support shaft 568 provided parallel to the front-rear direction at an intermediate position in the longitudinal direction of the first arm 52 inside the front side wall of the first arm 52. There is. Further, the third transmission gear 566 meshes with the driven gear 567 arranged at the swing end portion of the first arm 52.
 従動歯車567は、平歯車からなり、第2関節軸531によって回転可能に支持されている。また、この従動歯車567は、第2アーム53の基端部に一体的に連結されている。 The driven gear 567 is composed of a spur gear and is rotatably supported by a second joint shaft 531. Further, the driven gear 567 is integrally connected to the base end portion of the second arm 53.
 上記構成により第2揺動機構56は、第2揺動モータ561の駆動により、減速機562を介して主動歯車563が減速回転する。さらに、主動歯車563から第1~第3伝達歯車564~566を介して従動歯車567に回転力が伝わり、従動歯車567と共に第2アーム53の揺動端部(下端部)が揺動する。 With the above configuration, in the second swing mechanism 56, the main gear 563 is decelerated and rotated via the speed reducer 562 by the drive of the second swing motor 561. Further, a rotational force is transmitted from the main gear 563 to the driven gear 567 via the first to third transmission gears 564 to 566, and the swing end portion (lower end portion) of the second arm 53 swings together with the driven gear 567.
 図3は第2アーム53の断面図である。この図3では、第2アーム53の長手方向が上下方向に沿った姿勢を示しており、また、把持ツール54が回転機構57による初期位置(図1~図3の向き)にある状態を示している。この図3に基づく説明については、第2アーム53、把持ツール54、回転機構57、把持駆動部61が図示の姿勢であることを前提として各部の位置又は方向について説明する。
 図示のように、第2アーム53の揺動端部には、揺動の半径方向外側に向かって延出されるように、把持ツール54が設けられている。
FIG. 3 is a cross-sectional view of the second arm 53. FIG. 3 shows a posture in which the longitudinal direction of the second arm 53 is along the vertical direction, and the gripping tool 54 is in the initial position (directions of FIGS. 1 to 3) by the rotation mechanism 57. ing. In the description based on FIG. 3, the positions or directions of the second arm 53, the gripping tool 54, the rotation mechanism 57, and the gripping drive unit 61 will be described on the premise that they are in the illustrated postures.
As shown in the figure, a gripping tool 54 is provided at the swing end portion of the second arm 53 so as to extend outward in the radial direction of the swing.
 把持ツール54は、第2アーム53の揺動端部に当該第2アーム53と同心で回転可能に設けられた円筒状の本体部545を有する。
 本体部545の揺動端部側には、一対の把持爪541,542を個別に保持したエルボ型の一対の把持アーム543,544が装備されている。
 把持アーム543,544は、本体部545の揺動端部において、左右方向に沿った同一の回動支軸によって一端部が回動可能に支持されている。そして、把持アーム543,544の回動端部には、把持爪541,542が対向した状態で固定装備されている。一対の把持アーム543,544は、互いに逆方向に回動することにより、一対の把持爪541,542を接離移動させることができる。
The gripping tool 54 has a cylindrical main body portion 545 provided concentrically with the second arm 53 at the swinging end portion of the second arm 53 so as to be rotatable.
A pair of elbow-shaped gripping arms 543 and 544 that individually hold a pair of gripping claws 541 and 542 are mounted on the swinging end side of the main body portion 545.
One end of the gripping arm 543, 544 is rotatably supported at the swinging end of the main body 545 by the same rotation support shaft along the left-right direction. The rotating ends of the gripping arms 543 and 544 are fixedly equipped with the gripping claws 541 and 542 facing each other. The pair of gripping arms 543 and 544 can move the pair of gripping claws 541 and 542 in contact with each other by rotating in opposite directions.
 一対の把持爪541,542は、互いに向かい合わせとなる凹部を有する。一対の把持アーム543,544による把持方向(接近方向)の移動により、各々の把持爪541,542の凹部でビレットBを把持することができる。なお、把持爪541,542の凹部は、回転機構57による初期位置において、いずれも左右方向に沿って一様に凹んでいる。したがって、この状態で、把持ツール54は、長手方向が左右方向に沿った状態のビレットBを把持することに適している。 The pair of gripping claws 541 and 542 have recesses facing each other. By moving in the gripping direction (approaching direction) by the pair of gripping arms 543 and 544, the billet B can be gripped in the recesses of the respective gripping claws 541 and 542. The recesses of the gripping claws 541 and 542 are uniformly recessed along the left-right direction at the initial position by the rotation mechanism 57. Therefore, in this state, the gripping tool 54 is suitable for gripping the billet B in a state where the longitudinal direction is along the left-right direction.
 把持駆動部61は、図3に示すように、円筒状の第2アーム53内で同心に配置された把持用エアシリンダー611と、第2アーム53の長手方向に往動するピストン612と、第2アーム53の中心に位置するピストンロッド613と、ピストンロッド613と一対の把持アーム543,544とを連結するリンク部材614,615と、把持用エアシリンダー開閉弁616(図7参照)とを有する。 As shown in FIG. 3, the gripping drive unit 61 includes a gripping air cylinder 611 concentrically arranged in the cylindrical second arm 53, a piston 612 that moves forward in the longitudinal direction of the second arm 53, and a second arm. 2 It has a piston rod 613 located at the center of the arm 53, link members 614, 615 connecting the piston rod 613 and the pair of gripping arms 543, 544, and a gripping air cylinder opening / closing valve 616 (see FIG. 7). ..
 把持用エアシリンダー611は、第2アーム53の内部で、第2アーム53の長手方向に沿った軸回りに回転可能に支持されている。
 ピストン612は、把持用エアシリンダー611内に格納され、把持用エアシリンダー開閉弁616によって供給されるエアーの圧力により、第2アーム53の長手方向の一方と他方とに移動する。
The gripping air cylinder 611 is rotatably supported inside the second arm 53 about an axis along the longitudinal direction of the second arm 53.
The piston 612 is housed in the gripping air cylinder 611 and moves to one and the other in the longitudinal direction of the second arm 53 by the pressure of the air supplied by the gripping air cylinder on-off valve 616.
 ピストンロッド613は、ピストン612の中心を貫通した状態で固定されており、その一端部が把持ツール54の本体部545内にまで延出されている。そして、ピストンロッド613の一端部は、各リンク部材614,615の一端部が連結されている。これらリンク部材614,615の一端部は、ピストンロッド613の一端部に対して、左右方向に沿った軸回りに回動可能に連結されている。
 また、各リンク部材614,615の他端部は、一対の把持アーム543,544の中間部(例えば、エルボ形状の角部)に連結されている。この場合も、各リンク部材614,615の他端部は、各把持アーム543,544に対して、左右方向に沿った軸回りに回動可能に連結されている。
The piston rod 613 is fixed so as to penetrate the center of the piston 612, and one end thereof extends into the main body portion 545 of the gripping tool 54. One end of each link member 614, 615 is connected to one end of the piston rod 613. One ends of these link members 614 and 615 are rotatably connected to one end of the piston rod 613 about an axis along the left-right direction.
Further, the other end of each link member 614, 615 is connected to an intermediate portion (for example, an elbow-shaped corner portion) of the pair of gripping arms 543, 544. Also in this case, the other ends of the link members 614 and 615 are rotatably connected to the gripping arms 543 and 544 about an axis along the left-right direction.
 把持駆動部61は、上記構成により、把持用エアシリンダー611内でピストン612が下方に移動すると、ピストンロッド613も下方に移動し、リンク部材614,615を介して、一対の把持アーム543,544が下方に押されるように回動し、一対の把持爪541,542が把持を行う。
 また、把持用エアシリンダー611内でピストン612が上方に移動すると、ピストンロッド613も上方に移動し、リンク部材614,615を介して、一対の把持アーム543,544が上方に引っ張られるように回動し、一対の把持爪541,542が離隔して解放を行う。
According to the above configuration, when the piston 612 moves downward in the gripping air cylinder 611, the gripping drive unit 61 also moves the piston rod 613 downward, and the pair of gripping arms 543 and 544 via the link members 614 and 615. Rotates so as to be pushed downward, and a pair of gripping claws 541 and 542 grip.
Further, when the piston 612 moves upward in the gripping air cylinder 611, the piston rod 613 also moves upward, and the pair of gripping arms 543 and 544 are rotated upward via the link members 614 and 615. It moves and the pair of gripping claws 541 and 542 are separated and released.
 回転機構57は、図3に示すように、把持用エアシリンダー611の上端部の外周に設けられた歯車571と、歯車571に噛合するラック部材572と、ラック部材572をその長手方向に進退移動させる回転用エアシリンダー573と、回転用エアシリンダー開閉弁574(図7参照)とを有する。 As shown in FIG. 3, the rotation mechanism 57 moves the gear 571 provided on the outer periphery of the upper end portion of the gripping air cylinder 611, the rack member 57 that meshes with the gear 571, and the rack member 572 in the longitudinal direction thereof. It has a rotating air cylinder 573 and a rotating air cylinder on-off valve 574 (see FIG. 7).
 歯車571は、第2アーム53及び把持用エアシリンダー611と同心で形成されている。
 ラック部材572は、第2アーム53の上端部において、前後方向に滑動可能に支持されている。
 回転用エアシリンダー573は、図示しないピストンロッドが前後方向に向けられており、その先端部はラック部材572に連結されている。
The gear 571 is formed concentrically with the second arm 53 and the gripping air cylinder 611.
The rack member 572 is slidably supported in the front-rear direction at the upper end portion of the second arm 53.
In the rotating air cylinder 573, a piston rod (not shown) is directed in the front-rear direction, and the tip thereof is connected to the rack member 572.
 把持駆動部61は、上記構成により、回転用エアシリンダー573のピストンが進出方向に移動すると、ラック部材572が同方向に滑動し、歯車571を介して把持用エアシリンダー611を回転させる。把持用エアシリンダー611は、把持ツール54の本体部545と連結されており、把持用エアシリンダー611と共に把持ツール54全体が回転する。
 なお、回転用エアシリンダー573のピストンのストロークは、把持用エアシリンダー611を丁度90°回転させることが可能な長さに設定されている。これにより、例えば、回転用エアシリンダー573の駆動によって、図3の初期位置にある把持ツール54は、第2アーム53の長手方向を軸として90°回転した向きに変更することができる。
According to the above configuration, when the piston of the rotating air cylinder 573 moves in the advancing direction, the gripping drive unit 61 slides the rack member 572 in the same direction and rotates the gripping air cylinder 611 via the gear 571. The gripping air cylinder 611 is connected to the main body portion 545 of the gripping tool 54, and the entire gripping tool 54 rotates together with the gripping air cylinder 611.
The stroke of the piston of the rotating air cylinder 573 is set to a length capable of rotating the gripping air cylinder 611 by exactly 90 °. Thereby, for example, by driving the rotating air cylinder 573, the gripping tool 54 at the initial position in FIG. 3 can be changed to a direction rotated by 90 ° about the longitudinal direction of the second arm 53.
 なお、回転用エアシリンダー573とラック部材572の構成に替えて、回転角度量が任意に制御可能なモータと平歯車の構成を採用してもよい。その場合、把持ツール54を90°の二位置間のみではなく、任意の角度に回転させることが可能となる。 Instead of the configuration of the rotating air cylinder 573 and the rack member 572, a configuration of a motor and a spur gear whose rotation angle amount can be arbitrarily controlled may be adopted. In that case, the gripping tool 54 can be rotated not only between two positions of 90 ° but also at an arbitrary angle.
 図4は図1におけるU-U線に沿った断面図であり、移動機構の第1移動部58を左方から見た状態を示している。
 第1移動部58は、第2移動部59に支持されたベース体581と、ベース体581の左面における前後両端部に固定支持されたガイドレール582と、各ガイドレール582に沿って滑動可能に設けられたスライドブロック583と、ベース体581の左面に取り付けられた第1移動モータ584と、第1移動モータ584の出力軸に連結されたボールネジ軸585と、ボールネジ軸585に螺嵌するボールナット586と、ボールネジ軸585を回転可能に支持する軸受587とを有する。
FIG. 4 is a cross-sectional view taken along the line UU in FIG. 1, showing a state in which the first moving portion 58 of the moving mechanism is viewed from the left.
The first moving portion 58 can slide along the base body 581 supported by the second moving portion 59, the guide rails 582 fixedly supported at both front and rear ends on the left surface of the base body 581, and each guide rail 582. The provided slide block 583, the first moving motor 584 attached to the left surface of the base body 581, the ball screw shaft 585 connected to the output shaft of the first moving motor 584, and the ball nut screwed into the ball screw shaft 585. It has a 586 and a bearing 587 that rotatably supports the ball screw shaft 585.
 ベース体581は、上下前後方向に平行な平板である。ベース体581は、第2移動部59に支持されている。
 各ガイドレール582及びボールネジ軸585は、上下方向に向けられてベース体581の左面に支持されている。
 各スライドブロック583及びボールナット586は、可動フレーム51の支持板511の右面に取り付けられている。
 第1移動モータ584は、回転量を任意に制御可能である。
The base body 581 is a flat plate parallel to the vertical and front-back directions. The base body 581 is supported by the second moving portion 59.
Each guide rail 582 and the ball screw shaft 585 are oriented in the vertical direction and are supported on the left surface of the base body 581.
Each slide block 583 and ball nut 586 are attached to the right side of the support plate 511 of the movable frame 51.
The first mobile motor 584 can arbitrarily control the amount of rotation.
 第1移動部58は、上記構成により、第1移動モータ584が駆動すると、ボールネジ軸585の回転によりボールナット586が上下方向に移動し、可動フレーム51を上下方向について任意の移動量で位置調節することができる。 According to the above configuration, when the first moving motor 584 is driven, the first moving portion 58 moves the ball nut 586 in the vertical direction by the rotation of the ball screw shaft 585, and adjusts the position of the movable frame 51 in the vertical direction by an arbitrary amount of movement. can do.
 図5は図1におけるV-V線に沿った断面図であり、移動機構の第2移動部59を左方から見た状態を示している。
 第2移動部59は、第3移動部60に支持されたベース体591と、ベース体591の左面における上下両端部に固定支持されたガイドレール592と、各ガイドレール592に沿って滑動可能に設けられたスライドブロック593と、ベース体591の左面に取り付けられた第2移動モータ594と、第2移動モータ594の出力軸に連結されたボールネジ軸595と、ボールネジ軸595に螺嵌するボールナット596と、ボールネジ軸595を回転可能に支持する軸受597とを有する。
FIG. 5 is a cross-sectional view taken along the line VV in FIG. 1, showing a state in which the second moving portion 59 of the moving mechanism is viewed from the left.
The second moving portion 59 can slide along the base body 591 supported by the third moving portion 60, the guide rails 592 fixedly supported at both upper and lower ends on the left surface of the base body 591, and each guide rail 592. The provided slide block 593, the second moving motor 594 attached to the left surface of the base body 591, the ball screw shaft 595 connected to the output shaft of the second moving motor 594, and the ball nut screwed into the ball screw shaft 595. It has a 596 and a bearing 597 that rotatably supports the ball screw shaft 595.
 ベース体591は、上下前後方向に平行な垂直板と前後左右方向に平行な水平板とが連結された構造体である。水平板の上面が、第3移動部60に支持されている。 The base body 591 is a structure in which a vertical plate parallel to the vertical and front-back directions and a horizontal plate parallel to the front-back and left-right directions are connected. The upper surface of the horizontal plate is supported by the third moving portion 60.
 各ガイドレール592及びボールネジ軸595は、前後方向に向けられてベース体591の垂直板の左面に支持されている。
 各スライドブロック593及びボールナット596は、第1移動部58のベース体581の右面に取り付けられている。
 第2移動モータ594は、回転量を任意に制御可能である。
Each guide rail 592 and the ball screw shaft 595 are oriented in the front-rear direction and are supported on the left surface of the vertical plate of the base body 591.
Each slide block 593 and ball nut 596 are attached to the right side of the base body 581 of the first moving portion 58.
The second mobile motor 594 can arbitrarily control the amount of rotation.
 第2移動部59は、上記構成により、第2移動モータ594が駆動すると、ボールネジ軸595の回転によりボールナット596が前後方向に移動し、第1移動部58を介して可動フレーム51を前後方向について任意の移動量で位置調節することができる。 According to the above configuration, when the second moving motor 594 is driven, the ball nut 596 moves in the front-rear direction due to the rotation of the ball screw shaft 595, and the movable frame 51 is moved in the front-rear direction via the first moving part 58. The position can be adjusted by any amount of movement.
 図6は図1におけるW-W線に沿った断面図であり、移動機構の第3移動部60を上方から見た状態を示している。
 第3移動部60は、プレス装置1のフレーム部に支持されたベース体601と、ベース体601の下面における前後両端部に固定支持されたガイドレール602と、各ガイドレール602に沿って滑動可能に設けられたスライドブロック603と、ベース体601の下面に取り付けられた第3移動モータ604と、第3移動モータ604の出力軸に連結されたボールネジ軸605と、ボールネジ軸605に螺嵌するボールナット606と、ボールネジ軸605を回転可能に支持する軸受607とを有する。
FIG. 6 is a cross-sectional view taken along the line WW in FIG. 1, showing a state in which the third moving portion 60 of the moving mechanism is viewed from above.
The third moving portion 60 can slide along the base body 601 supported by the frame portion of the press device 1, the guide rails 602 fixedly supported at both front and rear ends on the lower surface of the base body 601 and the guide rails 602. The slide block 603 provided in the above, the third moving motor 604 attached to the lower surface of the base body 601 and the ball screw shaft 605 connected to the output shaft of the third moving motor 604, and the ball screwed into the ball screw shaft 605. It has a nut 606 and a bearing 607 that rotatably supports the ball screw shaft 605.
 ベース体601は、上下前後方向に平行な垂直板と前後左右方向に平行な水平板とが連結された構造体である。垂直板の右面が、プレス装置1のフレーム部における導通部14の入口の上部壁面に固定的に取り付けられている。
 ベース体601は、中継装置50の全体を支持している。
The base body 601 is a structure in which a vertical plate parallel to the vertical and front-back directions and a horizontal plate parallel to the front-back and left-right directions are connected. The right surface of the vertical plate is fixedly attached to the upper wall surface of the entrance of the conductive portion 14 in the frame portion of the press device 1.
The base body 601 supports the entire relay device 50.
 各ガイドレール602及びボールネジ軸605は、左右方向に向けられてベース体601の水平板の下面に支持されている。
 各スライドブロック603及びボールナット606は、第2移動部59のベース体591の水平板の上面に取り付けられている。
 第3移動モータ604は、回転量を任意に制御可能である。
Each guide rail 602 and the ball screw shaft 605 are oriented in the left-right direction and are supported on the lower surface of the horizontal plate of the base body 601.
Each slide block 603 and ball nut 606 are attached to the upper surface of the horizontal plate of the base body 591 of the second moving portion 59.
The third mobile motor 604 can arbitrarily control the amount of rotation.
 第3移動部60は、上記構成により、第3移動モータ604が駆動すると、ボールネジ軸605の回転によりボールナット606が左右方向に移動し、第1移動部58及び第2移動部59を介して可動フレーム51を左右方向について任意の移動量で位置調節することができる。 According to the above configuration, when the third moving motor 604 is driven, the ball nut 606 moves in the left-right direction due to the rotation of the ball screw shaft 605, and the third moving portion 60 is moved via the first moving portion 58 and the second moving portion 59. The position of the movable frame 51 can be adjusted in the left-right direction by an arbitrary amount of movement.
[プレス装置の概略制御構成]
 図7はプレス装置1の概略制御構成を示すブロック図である。
 この図に示すように、プレス装置1は、装置全体の動作を制御する制御装置90を備える。
 制御装置90は、入力部91、表示部94、記憶部92、制御部93を備える。
 入力部91は、キーボードやマウス等のプレス装置1の使用者による入力インターフェイスである。この入力部91から、装置本体100の動作制御に関する設定等を行うことができる。
 表示部94は、ディスプレイを備えており、当該ディスプレイに各種情報を表示する。
 記憶部92は、装置本体100の動作制御を行うための制御プログラム95や設定データを記憶するとともに、作業領域としても機能するメモリである。制御プログラム95は制御部93により実行される。
 制御部93は、制御プログラム95に基づいてプレス装置1の各部の制御を行う。
 本実施形態では、主に、制御部93が中継装置50に対して行う動作制御について説明する。
[Outline control configuration of press equipment]
FIG. 7 is a block diagram showing a schematic control configuration of the press device 1.
As shown in this figure, the press device 1 includes a control device 90 that controls the operation of the entire device.
The control device 90 includes an input unit 91, a display unit 94, a storage unit 92, and a control unit 93.
The input unit 91 is an input interface by a user of the press device 1 such as a keyboard and a mouse. From the input unit 91, settings related to operation control of the device main body 100 and the like can be made.
The display unit 94 includes a display, and displays various information on the display.
The storage unit 92 is a memory that stores a control program 95 for controlling the operation of the apparatus main body 100 and setting data, and also functions as a work area. The control program 95 is executed by the control unit 93.
The control unit 93 controls each unit of the press device 1 based on the control program 95.
In this embodiment, the operation control performed by the control unit 93 on the relay device 50 will be mainly described.
 制御部93は、前述した中継装置50の第1揺動モータ551、第2揺動モータ561、把持用エアシリンダー開閉弁616、回転用エアシリンダー開閉弁574、第1移動モータ584、第2移動モータ594、第3移動モータ604を制御する。 The control unit 93 includes the first swing motor 551, the second swing motor 561, the gripping air cylinder opening / closing valve 616, the rotating air cylinder opening / closing valve 574, the first moving motor 584, and the second moving of the relay device 50 described above. It controls the motor 594 and the third mobile motor 604.
 制御部93の動作制御に基づく中継装置50の基本的な動作について図1に基づいて説明する。
(1)第1揺動モータ551の駆動により第1アーム52を時計方向(左方)に揺動させて、把持ツール54を供給装置30の受け渡し位置32に移動させる。
 前述したように、供給装置30のスロープ31は、受け渡し位置32側の端部が支点34を中心として上下に揺動可能であるため、予め、受け渡し位置32側の端部が下方に退避した状態(図1の二点鎖線)で待機し、第1アーム52の把持ツール54が受け渡し位置32側に移動してからスロープ31の受け渡し位置32側の端部を上方に移動させて、ビレットBの受け渡しを可能な状態とする(図1の実線)。
(2)把持用エアシリンダー開閉弁616の制御により把持用エアシリンダー611を作動させて、把持ツール54の一対の把持アーム543,544を回動させ、一対の把持爪541,542により受け渡し位置にあるビレットBの把持を行わせる。
(3)供給装置30のスロープ31の受け渡し位置32側の端部を支点34を中心として下方に揺動可能させて、第1アーム52と干渉しないように受け渡し位置32側の端部を下方に退避させる(図1の二点鎖線)。
(4)第1揺動モータ551の駆動により第1アーム52を反時計方向(右方)に揺動させて、把持ツール54を受け台13の上方に移動させる。また、必要な場合には、ビレットBが上下方向を向くように、第2揺動モータ561の駆動により第2アーム53を揺動させてビレットBの向きを調整する。
 また、必要な場合には、回転用エアシリンダー開閉弁574の制御により回転用エアシリンダー573を作動させて、把持ツール54を第2アーム53の長手方向回りに回転させる。
(5)把持用エアシリンダー開閉弁616の制御により把持用エアシリンダー611を作動させて、把持ツール54の一対の把持アーム543,544を回動させ、一対の把持爪541,542が把持しているビレットBを解放し、下方の受け台13に落下させる。
 これにより、ビレットBは、受け台13内に滑り込み、トランスファフィーダ40の初期位置にセットされる。
(6)その後、トランスファフィーダ40がビレットBを下金型12に搬送し、装置本体100のスライド18が下降して、プレス成形が行われる。
The basic operation of the relay device 50 based on the operation control of the control unit 93 will be described with reference to FIG.
(1) The first arm 52 is swung clockwise (to the left) by driving the first swing motor 551 to move the gripping tool 54 to the delivery position 32 of the supply device 30.
As described above, in the slope 31 of the supply device 30, since the end portion on the delivery position 32 side can swing up and down about the fulcrum 34, the end portion on the delivery position 32 side is retracted downward in advance. Stand by (two-dot chain line in FIG. 1), the gripping tool 54 of the first arm 52 moves to the delivery position 32 side, and then the end of the slope 31 on the delivery position 32 side is moved upward to move the billet B. The delivery is possible (solid line in Fig. 1).
(2) The gripping air cylinder 611 is operated by the control of the gripping air cylinder on-off valve 616 to rotate the pair of gripping arms 543 and 544 of the gripping tool 54, and the pair of gripping claws 541 and 542 move to the delivery position. A certain billet B is gripped.
(3) The end of the slope 31 of the supply device 30 on the delivery position 32 side can be swung downward around the fulcrum 34, and the end on the delivery position 32 side is downward so as not to interfere with the first arm 52. Evacuate (two-dot chain line in FIG. 1).
(4) The first arm 52 is swung counterclockwise (to the right) by driving the first swing motor 551 to move the gripping tool 54 above the pedestal 13. If necessary, the second arm 53 is swung by driving the second swing motor 561 so that the billet B faces in the vertical direction, and the direction of the billet B is adjusted.
If necessary, the rotating air cylinder 573 is operated under the control of the rotating air cylinder opening / closing valve 574 to rotate the gripping tool 54 in the longitudinal direction of the second arm 53.
(5) The gripping air cylinder 611 is operated by the control of the gripping air cylinder on-off valve 616 to rotate the pair of gripping arms 543 and 544 of the gripping tool 54, and the pair of gripping claws 541 and 542 grip the gripping claws 541 and 542. Release the existing billet B and drop it on the lower cradle 13.
As a result, the billet B slides into the cradle 13 and is set at the initial position of the transfer feeder 40.
(6) After that, the transfer feeder 40 conveys the billet B to the lower die 12, the slide 18 of the apparatus main body 100 is lowered, and press molding is performed.
 上記(1)において、第1アーム52、第2アーム53の揺動動作のみによって、把持ツール54を供給装置30の受け渡し位置32に適正に位置決めできない場合には、第1~3移動部58~60の第1~3移動モータ584~604のいずれか又は全てを駆動させて、把持ツール54の位置調整を行う。
 第1~3移動部58~60の駆動は、第1アーム52又は第2アーム53の揺動動作の開始前、揺動動作中、揺動動作後のいずれに行っても良い。
 また、第1~3移動部58~60の駆動が、第1アーム52又は第2アーム53の揺動動作の開始前、揺動動作中、揺動動作後のいずれかにおいて行うことが適切な場合には、そのタイミングで行う。
In the above (1), when the gripping tool 54 cannot be properly positioned at the delivery position 32 of the supply device 30 only by the swinging operation of the first arm 52 and the second arm 53, the first to third moving portions 58 to Any or all of the first to third moving motors 584 to 604 of 60 are driven to adjust the position of the gripping tool 54.
The driving of the first to third moving portions 58 to 60 may be performed before the start of the swinging operation of the first arm 52 or the second arm 53, during the swinging operation, or after the swinging operation.
Further, it is appropriate that the first to third moving portions 58 to 60 are driven either before the start of the swinging operation of the first arm 52 or the second arm 53, during the swinging operation, or after the swinging operation. In that case, it is performed at that timing.
 上記(3)において、供給装置30のスロープ31の受け渡し位置32側の端部の退避動作に替えて、或いは、供給装置30のスロープ31の受け渡し位置32側の端部の退避動作と並行して、第1~3移動部58~60のいずれか又は全ての駆動により把持したビレットBを上方に取り上げる動作を行っても良い。
 供給装置30のスロープ31の受け渡し位置32側の端部の退避動作と並行して第1~3移動部58~60の駆動を行う場合には、第1~3移動部58~60の駆動は、供給装置30のスロープ31の受け渡し位置32側の端部の退避動作の開始前、揺動動作中、揺動動作後のいずれに行っても良い。
 また、第1~3移動部58~60の駆動が、供給装置30のスロープ31の受け渡し位置32側の端部の退避動作の開始前、揺動動作中、揺動動作後のいずれかにおいて行うことが適切な場合には、そのタイミングで行う。
In the above (3), instead of the retracting operation of the end of the slope 31 of the supply device 30 on the delivery position 32 side, or in parallel with the retracting operation of the end of the slope 31 of the supply device 30 on the delivery position 32 side. , The operation of picking up the billet B gripped by any one or all of the first to third moving portions 58 to 60 may be performed.
When the first to third moving units 58 to 60 are driven in parallel with the retracting operation of the end portion of the slope 31 of the supply device 30 on the delivery position 32 side, the first to third moving units 58 to 60 are driven. The end of the slope 31 of the supply device 30 on the delivery position 32 side may be retracted before the start of the retracting operation, during the swinging operation, or after the swinging operation.
Further, the first to third moving portions 58 to 60 are driven either before the start of the retracting operation of the end portion of the slope 31 of the supply device 30 on the delivery position 32 side, during the rocking operation, or after the rocking operation. If that is appropriate, do so at that time.
 上記(4)において、第1アーム52、第2アーム53の揺動動作のみによって、把持ツール54を受け台13の上方に適正に位置決めできない場合には、第1~3移動部58~60の第1~3移動モータ584~604のいずれか又は全てを駆動させて、把持ツール54の位置調整を行う。
 第1~3移動部58~60の駆動は、第1アーム52又は第2アーム53の揺動動作の開始前、揺動動作中、揺動動作後のいずれに行っても良い。
 また、第1~3移動部58~60の駆動が、第1アーム52又は第2アーム53の揺動動作の開始前、揺動動作中、揺動動作後のいずれかにおいて行うことが適切な場合には、そのタイミングで行う。
In the above (4), when the gripping tool 54 cannot be properly positioned above the pedestal 13 only by the swinging motion of the first arm 52 and the second arm 53, the first to third moving portions 58 to 60 Any or all of the first to third moving motors 584 to 604 are driven to adjust the position of the gripping tool 54.
The driving of the first to third moving portions 58 to 60 may be performed before the start of the swinging operation of the first arm 52 or the second arm 53, during the swinging operation, or after the swinging operation.
Further, it is appropriate that the first to third moving portions 58 to 60 are driven either before the start of the swinging operation of the first arm 52 or the second arm 53, during the swinging operation, or after the swinging operation. In that case, it is performed at that timing.
 上記(1)、(3)、(4)において、ビレットBの寸法や形状の変更に伴い、各々の動作を適
正に行うための位置や姿勢の調整が必要となった場合に、第1~3移動部58~60の第1~3移動モータ584~604のいずれか又は全てを駆動させて、その調整を行う。
 第1~3移動部58~60の駆動は、各々の基本的な動作の開始前、動作中、動作後のいずれに行っても良い。
 また、第1~3移動部58~60の駆動が、各々の基本的な動作の開始前、揺動動作中、揺動動作後のいずれかにおいて行うことが適切な場合には、そのタイミングで行う。
In the above (1), (3), and (4), when it is necessary to adjust the position and posture to properly perform each operation due to the change in the dimensions and shape of the billet B, the first to the first. 3. Any or all of the first to third moving motors 584 to 604 of the moving units 58 to 60 are driven to make adjustments.
The driving of the first to third moving units 58 to 60 may be performed before the start of each basic operation, during the operation, or after the operation.
If it is appropriate to drive the first to third moving units 58 to 60 before the start of each basic operation, during the rocking operation, or after the rocking operation, at that timing. conduct.
[本実施形態の技術的効果]
 以上のように、プレス装置1は、中継装置50が可動フレーム51に移動動作を付与する移動機構を備えているので、ビレットBの把持位置や把持を解放する位置、移動軌跡について制約が低減し、ビレットBの移動や搬送動作をより適正に行うことが可能となる。
 これにより、多種多様な形状や寸法のビレットBの場合であっても、受け台13に適正に安定的に搬送することが可能となる。
 多種多様な形状や寸法のビレットBの搬送に際して、受け台13の手作業による位置調節作業を不要とすることが出来、作業負担の軽減を図ることが可能となる。
[Technical effect of this embodiment]
As described above, since the relay device 1 is provided with a movement mechanism in which the relay device 50 imparts a movement operation to the movable frame 51, restrictions on the gripping position of the billet B, the position where the grip is released, and the movement locus are reduced. , The billet B can be moved and conveyed more appropriately.
As a result, even in the case of billet B having a wide variety of shapes and dimensions, it is possible to appropriately and stably convey the billet B to the cradle 13.
When transporting billets B having a wide variety of shapes and dimensions, it is possible to eliminate the need for manual position adjustment work of the cradle 13, and it is possible to reduce the work load.
 また、中継装置50の移動機構は、可動フレーム51に移動動作を付与する構成なので、中継装置50の取り付け位置側に移動機構を配置することができ、中継装置50の把持ツール54から離隔した配置を実現する。このため、金型周辺の離型剤等により汚れが生じた過酷な環境に移動機構を配置しないので、当該移動機構の動作不良や故障を低減することができ、より安定的にビレットBの搬送を行うことが可能となる。 Further, since the moving mechanism of the relay device 50 is configured to impart a moving motion to the movable frame 51, the moving mechanism can be arranged on the mounting position side of the relay device 50, and is arranged away from the gripping tool 54 of the relay device 50. To realize. For this reason, since the moving mechanism is not arranged in a harsh environment where the mold is contaminated by a mold release agent or the like around the mold, it is possible to reduce malfunctions and failures of the moving mechanism, and to transport the billet B more stably. Can be done.
 特に、可動フレーム51が把持ツール54より上方に配置されているので、金型周辺の過酷な環境から移動機構をより離れて配置すると共に離型剤等の汚れの影響も低減でき、より安定的にビレットBの搬送を行うことが可能となる。
 なお、「可動フレーム51が把持ツール54より上方に配置」とは、移動機構を作動させない状態で、可動フレーム51の上端部が把持ツール54を可動範囲の最も上方まで移動させた場合に把持ツール54の上端部よりも上側となることを意味する。
In particular, since the movable frame 51 is arranged above the gripping tool 54, the moving mechanism can be arranged farther from the harsh environment around the mold, and the influence of dirt such as a mold release agent can be reduced, which is more stable. It becomes possible to transport the billet B to the mold.
In addition, "the movable frame 51 is arranged above the gripping tool 54" means that the gripping tool is moved to the uppermost part of the movable range by the upper end portion of the movable frame 51 in a state where the moving mechanism is not activated. It means that it is above the upper end of 54.
 また、中継装置50は、プレス成形を行うプレス装置1に搭載されている場合に、汚れが生じ易い過酷な環境が生じる金型周辺において、安定的にビレットBの搬送を行うことが可能となる。 Further, when the relay device 50 is mounted on the press device 1 that performs press molding, the billet B can be stably conveyed around the mold in a harsh environment where stains are likely to occur. ..
 移動機構が、可動フレーム51を上下方向に移動させる第1移動部58、可動フレーム51を前後方向に移動させる第2移動部59、可動フレーム51を左右方向に移動させる第3移動部60を有するので、把持ツール54の各方向への位置調節、移動時の軌跡の調整を適正に行うことが可能となる。 The moving mechanism has a first moving unit 58 that moves the movable frame 51 in the vertical direction, a second moving unit 59 that moves the movable frame 51 in the front-rear direction, and a third moving unit 60 that moves the movable frame 51 in the left-right direction. Therefore, it is possible to properly adjust the position of the gripping tool 54 in each direction and the trajectory at the time of movement.
 また、成形装置1は、ビレットBを把持ツール54への受け渡し位置32に供給するスロープ31を備える供給装置30を有するので、装置本体100に対する連続的なビレットBの供給に対応することが出来、成形作業を効率的に行うことが可能となる。 Further, since the molding apparatus 1 has a supply device 30 including a slope 31 for supplying the billet B to the delivery position 32 to the gripping tool 54, it is possible to cope with the continuous supply of the billet B to the apparatus main body 100. The molding work can be performed efficiently.
[その他]
 以上、本発明の実施形態について説明したが、本発明は上記の実施形態に限られない。
 例えば、上記実施形態では、スライド18が上下方向に往復する構成を例示したが、スライド18が上下方向に往復するプレス装置に限定されない。
 また、上記実施形態では、成形装置として鍛造プレス装置を例示したが、これに限定されない。例えば、本発明は、被成形物を一定の位置から他の位置に搬送する中継装置を必要とするあらゆる成形装置に適用することができる。
[others]
Although the embodiment of the present invention has been described above, the present invention is not limited to the above embodiment.
For example, in the above embodiment, the configuration in which the slide 18 reciprocates in the vertical direction is exemplified, but the present invention is not limited to the press device in which the slide 18 reciprocates in the vertical direction.
Further, in the above embodiment, the forging press device is exemplified as the molding device, but the present invention is not limited to this. For example, the present invention can be applied to any molding device that requires a relay device for transporting an object to be molded from one position to another.
 また、中継装置50の移動機構は、第1移動部58、第2移動部59、第3移動部60のいずれか一つ又は二つを有する構成であっても良い。
 また、中継装置50の保持部は、把持ツール54のようにビレットBを把持する構成でなくとも良い。例えば、ビレットBを掛止したり吸着したりするツールを保持部としても良い。
Further, the moving mechanism of the relay device 50 may be configured to have any one or two of the first moving unit 58, the second moving unit 59, and the third moving unit 60.
Further, the holding portion of the relay device 50 does not have to be configured to grip the billet B like the gripping tool 54. For example, a tool for hooking or adsorbing the billet B may be used as the holding portion.
 その他、上記実施形態で示した細部は、発明の趣旨を逸脱しない範囲で適宜変更可能である。 Other details shown in the above embodiment can be appropriately changed without departing from the spirit of the invention.
 本発明は、成形装置について産業上の利用可能性がある。 The present invention has industrial applicability for molding equipment.
1 プレス装置(成形装置)
11 上金型
12 下金型
13 受け台
14 導通部
18 スライド
30 供給装置
31 スロープ
32 受け渡し位置
40 トランスファフィーダ
50 中継装置
51 可動フレーム
52 第1アーム
53 第2アーム
54 把持ツール(保持部)
55 第1揺動機構
551 第1揺動モータ
56 第2揺動機構
561 第2揺動モータ
57 回転機構
58 第1移動部
59 第2移動部
60 第3移動部
61 把持駆動部
90 制御装置
100 装置本体
B ビレット(被成形物)
1 Press equipment (molding equipment)
11 Upper mold 12 Lower mold 13 Receiving base 14 Conducting part 18 Slide 30 Supply device 31 Slope 32 Delivery position 40 Transfer feeder 50 Relay device 51 Movable frame 52 1st arm 53 2nd arm 54 Gripping tool (holding part)
55 1st rocking mechanism 551 1st rocking motor 56 2nd rocking mechanism 561 2nd rocking motor 57 Rotating mechanism 58 1st moving part 59 2nd moving part 60 3rd moving part 61 Grip drive part 90 Control device 100 Equipment body B billet (object to be molded)

Claims (8)

  1.  可動フレームと、
     前記可動フレームに揺動可能に支持された第1アームと、
     前記第1アームに揺動可能に支持された第2アームと、
     前記第2アームに支持された被成形物を保持可能な保持部と、
     前記第1アームに揺動動作を付与する第1揺動機構と、
     前記第2アームに揺動動作を付与する第2揺動機構と、
     前記可動フレームに少なくとも一方向へ移動動作を付与する移動機構と、
     を備える成形装置。
    Movable frame and
    A first arm swingably supported by the movable frame,
    A second arm swingably supported by the first arm,
    A holding portion that can hold the object to be molded supported by the second arm,
    A first swing mechanism that imparts a swing motion to the first arm,
    A second swing mechanism that imparts a swing motion to the second arm,
    A moving mechanism that imparts a moving motion to the movable frame in at least one direction,
    A molding device equipped with.
  2.  前記保持部が、前記第2アームに対し、当該第2アームの長手方向に沿った軸まわりに回転可能に支持され、
     前記保持部に回転動作を付与する回転機構を備える
     請求項1に記載の成形装置。
    The holding portion is rotatably supported by the second arm about an axis along the longitudinal direction of the second arm.
    The molding apparatus according to claim 1, further comprising a rotation mechanism for imparting a rotation operation to the holding portion.
  3.  前記可動フレームは、前記保持部より上方に配置されている
     請求項1又は2に記載の成形装置。
    The molding apparatus according to claim 1 or 2, wherein the movable frame is arranged above the holding portion.
  4.  前記移動機構は、前記可動フレームを上下方向に移動させる第1移動部を有する
     請求項1から3のいずれか一項に記載の成形装置。
    The molding apparatus according to any one of claims 1 to 3, wherein the moving mechanism has a first moving portion for moving the movable frame in the vertical direction.
  5.  前記移動機構は、前記可動フレームを水平方向に移動させる第2移動部を有する
     請求項1から4のいずれか一項に記載の成形装置。
    The molding apparatus according to any one of claims 1 to 4, wherein the moving mechanism has a second moving portion for moving the movable frame in the horizontal direction.
  6.  前記移動機構は、前記可動フレームを前記第2移動部の移動方向に直交する水平方向に移動させる第3移動部を有する
     請求項5に記載の成形装置。
    The molding apparatus according to claim 5, wherein the moving mechanism has a third moving portion that moves the movable frame in a horizontal direction orthogonal to the moving direction of the second moving portion.
  7.  前記被成形物を前記保持部への受け渡し位置に供給するスロープを備える被成形物の供給装置を備える
     請求項1から6のいずれか一項に記載の成形装置。
    The molding apparatus according to any one of claims 1 to 6, further comprising a device for supplying the object to be molded, which comprises a slope for supplying the object to be molded to the delivery position to the holding portion.
  8.  プレス成形を行う請求項1から7のいずれか一項に記載の成形装置。 The molding apparatus according to any one of claims 1 to 7, which performs press molding.
PCT/JP2021/041662 2020-11-30 2021-11-12 Molding device WO2022113773A1 (en)

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Application Number Priority Date Filing Date Title
JP2022565219A JPWO2022113773A1 (en) 2020-11-30 2021-11-12
US18/324,303 US20230294163A1 (en) 2020-11-30 2023-05-26 Forming apparatus

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Application Number Priority Date Filing Date Title
JP2020-198302 2020-11-30
JP2020198302 2020-11-30

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US18/324,303 Continuation US20230294163A1 (en) 2020-11-30 2023-05-26 Forming apparatus

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Publication Number Publication Date
WO2022113773A1 true WO2022113773A1 (en) 2022-06-02

Family

ID=81755874

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2021/041662 WO2022113773A1 (en) 2020-11-30 2021-11-12 Molding device

Country Status (3)

Country Link
US (1) US20230294163A1 (en)
JP (1) JPWO2022113773A1 (en)
WO (1) WO2022113773A1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08174134A (en) * 1994-12-27 1996-07-09 Sumitomo Heavy Ind Ltd Billet feeder
JP2778802B2 (en) * 1990-04-23 1998-07-23 株式会社日立製作所 Continuous hot forging method and apparatus
JP2001293680A (en) * 2000-04-13 2001-10-23 Olympus Optical Co Ltd Robot

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2778802B2 (en) * 1990-04-23 1998-07-23 株式会社日立製作所 Continuous hot forging method and apparatus
JPH08174134A (en) * 1994-12-27 1996-07-09 Sumitomo Heavy Ind Ltd Billet feeder
JP2001293680A (en) * 2000-04-13 2001-10-23 Olympus Optical Co Ltd Robot

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US20230294163A1 (en) 2023-09-21
JPWO2022113773A1 (en) 2022-06-02

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