WO2022111137A1 - Dust-free dry dust discharging system, and converter flue gas treatment system - Google Patents

Dust-free dry dust discharging system, and converter flue gas treatment system Download PDF

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Publication number
WO2022111137A1
WO2022111137A1 PCT/CN2021/124699 CN2021124699W WO2022111137A1 WO 2022111137 A1 WO2022111137 A1 WO 2022111137A1 CN 2021124699 W CN2021124699 W CN 2021124699W WO 2022111137 A1 WO2022111137 A1 WO 2022111137A1
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Prior art keywords
ash
dust
conveyor
screw
dry
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PCT/CN2021/124699
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French (fr)
Chinese (zh)
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葛雷
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中冶南方工程技术有限公司
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/38Removal of waste gases or dust
    • C21C5/40Offtakes or separating apparatus for converter waste gases or dust
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the invention belongs to the technical field of dust removal, in particular to the technical field of converter flue gas dust removal, and particularly relates to a dry ash and dust-free ash discharge system and a converter flue gas treatment system using the dry ash and dust-free ash discharge system.
  • the invention relates to a dry ash and dust-free ash discharge system and a converter flue gas treatment system using the dry ash and dust-free ash discharge system, which can at least solve some of the defects of the prior art.
  • the invention relates to a dry ash and dust-free ash unloading system, comprising an ash bin, an ash unloading main pipe and a lift-type ash unloading device. It includes a first screw conveyor, a second screw conveyor and a lift drive unit.
  • the feed port of the first screw conveyor is connected to the ash unloading main pipe through a telescopic hose, and the first screw conveyor is
  • the discharge port of the machine is connected with the feed port of the second screw ash conveyor, the second screw ash conveyor downwardly transports ash and is combined with the first screw ash conveyor into an integral structure, the lifting and lowering
  • the drive unit is connected with the integrated structure.
  • the axis of the first ash conveyor is parallel to the horizontal direction
  • the axis of the second ash conveyor is parallel to the vertical direction
  • the lift-type ash unloading device further includes a dust collecting hood, the dust collecting hood is sleeved on the casing of the second ash conveyor, and the output of the second ash conveyor is closed. Material masks are located inside.
  • the dust collecting hood is provided with a dust extraction pipe, and the dust extraction pipe is connected with a dust removal mechanism through a telescopic hose.
  • the first ash conveyor and/or the second ash conveyor is provided with a blowing aid pipe, and the blowing aid pipe is connected with an inert gas supply pipe through a telescopic hose.
  • the dry ash and dust-free ash unloading system further includes an accident ash discharge pipe and an accident ash discharge device, the accident ash discharge pipe is respectively connected to the ash bin and the accident ash discharge device, and the accident ash discharge pipe is respectively connected to the ash bin and the accident ash discharge device.
  • a second ash discharge control valve is arranged on the accident ash discharge pipe.
  • the accidental ash discharge device includes a ground suction device, or includes a telescopic discharge pipe and a telescopic drive unit for driving the telescopic discharge pipe to extend and retract.
  • the present invention also relates to a converter flue gas treatment system, including a flue gas dedusting device and the above dry ash and dust-free ash unloading system, wherein the ash discharge port of the flue gas dedusting device communicates with the Ash bin connection.
  • the combination of the first screw ash conveyor and the second screw ash conveyor can significantly reduce the secondary dust during the ash unloading process compared with the way of relying on the free fall of dry ash to unload ash; Stable and reliable, it can avoid the phenomenon of dry ash getting stuck in the pipeline; with the function of the lift drive unit, the second screw ash conveyor can be as close as possible to the ash transporter (such as docking with the ash transporter for ash unloading) to discharge ash. There is no dust spillage at any time, ensuring environmental protection.
  • the screw cavity of the screw ash conveyor Based on the characteristics of the screw cavity of the screw ash conveyor, it has a certain dry ash buffer function, which can better coordinate the pace difference between the production process and the ash unloading process, and the ash unloading can be adjusted through the drive motor of the screw ash conveyor. speed, making the ash discharge process easy to control.
  • FIG. 1 is a schematic structural diagram of a dry ash and dust-free ash unloading system provided by an embodiment of the present invention
  • FIG. 2 and FIG. 3 are schematic diagrams of two structures of the first screw ash conveyor according to the embodiment of the present invention.
  • an embodiment of the present invention provides a dry ash and dust-free ash unloading system, including an ash bin 1, an ash unloading main pipe 21 and a lift-type ash unloading device 22, and a first ash unloading pipe is provided on the ash unloading main pipe 21 control valve, the lift-type ash unloading device 22 includes a first screw ash conveyor 221, a second screw ash conveyor 222 and a lift drive unit 226, and the feed port of the first screw ash conveyor 221 passes through a telescopic hose 227 is connected with the ash unloading main pipe 21, the discharge port of the first screw ash conveyor 221 is connected with the feed port of the second screw ash conveyor 222, and the second screw ash conveyor 222 is downward
  • the ash conveying is integrated with the first screw ash conveyor 221 as an integral structure, and the lift driving unit 226 is connected with the integral structure.
  • the above-mentioned ash bin 1 is used to receive and store dry ash, and the ash bin 1 can be made of carbon steel or boiler steel.
  • the ash bin 1 is equipped with a material level gauge to detect the height of the material level in the bin, and the material level gauge can be a radar level gauge or the like.
  • the above-mentioned ash discharge main pipe 21 is connected to the ash discharge port of the ash bin 1; the above-mentioned first ash discharge control valve can be a conventional ash discharge valve, and the ash discharge main pipe 21 can be controlled by the first ash discharge control valve.
  • the first ash discharge control valve includes a manual flap valve and a pneumatic double-layer flap valve.
  • the above-mentioned lift-type ash unloading device 22 is used to complete the ash unloading operation, such as unloading dry ash to the ash transport vehicle 4 .
  • the above-mentioned first screw ash conveyor 221 and second screw ash conveyor 222 can all adopt the structure of a conventional screw ash conveyor, which generally includes a casing, a main shaft, a helical blade arranged on the main shaft, and a drive for driving the main shaft to rotate.
  • the specific structure of the motor is not described in detail here.
  • the first screw ash conveyor 221 and the second screw ash conveyor 222 are preferably welded together to form the above-mentioned integrated structure, or the two are installed on the same structural plate, etc., so that the two can rise and fall at the same time. Can be; It is preferable to design the casing of the first screw ash conveyor 221 and the casing of the second screw ash conveyor 222 to be welded to ensure the air tightness when the two are transporting ash, and the performance such as the strength of the above-mentioned integrated structure. Also better.
  • the above-mentioned first ash conveyor 221 is preferably arranged horizontally, that is, its axis is parallel to the horizontal direction; the above-mentioned second ash conveyor 222 is preferably arranged vertically, that is, its axis is parallel to the vertical direction; The two are connected vertically; the dry ash can descend to the first screw ash conveyor 221 by its own weight and the pressure of the material in the ash bin 1, and the first screw ash conveyor 221 can stably and reliably transport the dry ash to the second screw ash conveyor 222 , the second screw ash conveyor 222 unloads ash to the ash transporter 4 stably and reliably.
  • the dry ash can descend to the first screw ash conveyor 221 by its own weight and the pressure of the material in the ash bin 1
  • the first screw ash conveyor 221 can stably and reliably transport the dry ash to the second screw ash conveyor 222
  • the second screw ash conveyor 222 unloads ash to the ash transporter 4
  • the axis of the first ash conveyor 221 has an included angle with the horizontal plane and the first ash conveyor 221 conveys ash downward, and the axis of the second ash conveyor 222 can also be aligned with the horizontal plane.
  • the vertical direction has an included angle to facilitate arrangement.
  • the above-mentioned lift driving unit 226 is used to drive the integrated structure formed by the connection of the first screw conveyor 221 and the second screw conveyor 222 to rise or fall.
  • the lift drive unit 226 can use conventional lift drive equipment, such as air cylinders/hydraulic cylinders. Etc., in this embodiment, as shown in FIG. 1 , a hoisting and lifting device is used, and a large lifting and lowering driving stroke can be obtained in a limited space.
  • the lift drive unit 226 is connected to the second screw ash conveyor 222 ; correspondingly, lift guide rails can be arranged for the first screw ash conveyor 221 to ensure the stability of the lift movement of the integrated structure.
  • the telescopic hose 227 between the above-mentioned first ash conveyor 221 and the ash discharge main pipe 21 is preferably a metal hose, which can be better adapted to the lifting motion of the first ash conveyor 221; the metal hose is preferably Made of weathering steel to ensure its service life.
  • the first ash conveyor 221 and/or the second ash conveyor 222 is provided with a blowing aid pipe 225, and the blowing aid pipe 225 is connected with an inert gas supply through a telescopic hose.
  • Pipe as shown in FIG. 1 , the above-mentioned blowing aid pipe 225 is arranged at the connection between the first screw ash conveyor 221 and the second screw ash conveyor 222 .
  • Blowing inert gas into the ash conveyor through the auxiliary blowing pipe 225 can accelerate the movement of dry ash to improve the smoothness of ash unloading, and can dilute the concentration of toxic gases such as coal gas that may be carried in the dry ash.
  • the above-mentioned inert gas supply pipe is preferably connected to a nitrogen source, that is, nitrogen is used for the blowing-assisting operation, so as to ensure environmental protection.
  • the dry ash and dust-free ash unloading system adopts the combination of the first screw ash conveyor 221 and the second screw ash conveyor 222, which can significantly reduce the amount of unloading compared to the way of unloading ash by relying on the free fall of dry ash.
  • secondary dust in the ash process the ash conveying process is stable and reliable, which can avoid the phenomenon of dry ash getting stuck in the pipeline; with the function of the lift drive unit 226, the second screw ash conveyor 222 can be as close as possible to the ash transporter 4 (such as docking with ash transporter 4 for ash unloading), no dust spills during ash unloading, ensuring environmental protection.
  • the screw cavity of the screw ash conveyor Based on the characteristics of the screw cavity of the screw ash conveyor, it has a certain dry ash buffer function, which can better coordinate the pace difference between the production process and the ash unloading process, and the ash unloading can be adjusted through the drive motor of the screw ash conveyor. speed, making the ash discharge process easy to control.
  • the lift-type ash unloading device 22 further includes a dust collecting hood 223, the dust collecting hood 223 is sleeved on the casing of the second screw ash conveyor 222 and The discharge mask of the second screw ash conveyor 222 is arranged inside.
  • the dust hood 223 can effectively capture the secondary dust generated during the ash unloading process of the second screw ash conveyor 222, thereby further improving the environmental protection of the ash unloading system. Further preferably, as shown in FIG.
  • the dust collection hood 223 is provided with a dust extraction pipe 224 , the dust extraction pipe 224 is connected with a dust removal mechanism through a telescopic hose, and the dust extraction pipe 224 is penetrated on the dust collection hood 223 , the dust extraction port is communicated with the cover cavity of the dust collecting hood 223 , and the dust collected by the dust collecting hood 223 can be taken away through the dust extraction pipe 224 .
  • the main shaft 2211 and/or the helical blade 2212 of the above-mentioned first screw ash conveyor 221 is a hollow structure and is connected with a first heat exchange medium pipeline. It is understood that the above-mentioned first heat exchange medium pipeline The medium pipeline is communicated with the main shaft 2211 and/or the hollow cavity of the helical blade 2212 of the first screw ash conveyor 221, and the heat exchange medium can be passed into the main shaft 2211 and/or the helical blade 2212 of the first screw ash conveyor 221; And/or, as shown in FIG.
  • a heat exchange sleeve 2214 is sleeved on the outer periphery of the casing of the first screw conveyor 221, and the heat exchange sleeve 2214 is connected with a second heat exchange medium pipeline.
  • the above scheme is suitable for the case where the dry ash temperature is high, such as the coarse ash produced in the process of converter flue gas treatment; this scheme can make full use of the dry ash waste heat and avoid the waste of dry ash heat;
  • the above heat exchange medium can be water or air, and the water or air after heat exchange can be used for resource utilization.
  • a plurality of fins can be arranged on the helical blade 2212, and these fins extend into the helical cavity, which can improve the heat exchange effect between the helical blade 2212 and the dry ash; the above-mentioned fins can also adopt a hollow structure, so that the heat exchange medium can also be used. It can enter these fins to further improve the utilization effect and efficiency of dry ash waste heat.
  • the flow direction of the heat exchange medium in the first heat exchange medium pipeline and the second heat exchange medium pipeline is opposite to the flow direction of the dry ash in the first screw ash conveyor 221, which can improve the heat exchange effect and efficiency.
  • the main shaft 2211 and the helical blade 2212 are hollow structures, as shown in FIG.
  • the configured drive motor 2213 can be dislocated with the main shaft 2211, and the two are connected by a transmission mechanism (transmission belt, etc.), so that the transmission side of the main shaft 2211 is connected to the first
  • a heat exchange medium pipeline is connected (for example, connected with the high temperature medium pipe in the first heat exchange medium pipeline through a rotary joint), and the other end of the main shaft 2211 extends into the second screw ash conveyor 222 and is connected to the wearer through the rotary joint.
  • the first heat exchange medium pipeline provided on the second screw ash conveyor 222 is connected (for example, connected with the low temperature medium pipe of the first heat exchange medium pipeline); It is also a feasible solution for the hollow rotating shaft to pass out of the casing of the motor 2213 so as to be connected with the first heat exchange medium pipeline.
  • the main shaft and/or the helical blades of the second screw ash conveyor 222 can be designed to be hollow and connected with a third heat exchange medium pipeline, and/or the outer shell of the second screw ash conveyor 222 can be designed A heat exchange sleeve is sleeved, and the heat exchange sleeve is connected with a fourth heat exchange medium pipeline; for the specific arrangement structure, reference may be made to the relevant content in the above-mentioned first screw ash conveyor 221, which will not be repeated here.
  • This solution can further utilize the residual heat of dry ash, for example, the heat exchange medium is preheated by the second screw ash conveyor 222, and then enters the first screw ash conveyor 221 for heat exchange, and the heat exchange effect is better.
  • the above dry ash and dust-free ash unloading system further includes an accident ash discharge pipe 31 and an accident ash discharge device, and the accident ash discharge pipe 31 is respectively connected to the ash bin 1 and the accident discharge ash
  • the ash device is connected, and the accident ash discharge pipe 31 is provided with a second ash discharge control valve.
  • the above-mentioned accident ash unloading pipe 31 and the accident ash unloading device can be switched to perform ash unloading operation, so as to ensure the safe operation of the ash unloading system.
  • the above-mentioned accident ash unloading device may adopt a ground suction device, and the ground suction device 32 cooperates with the vacuum suction and discharge truck 33 to complete the ash unloading operation; in another embodiment, the above-mentioned accident unloading device
  • the ash device can use a mobile accident ash bin 1, or a telescopic wear-resistant hose (see CN107826768A, CN201721633717.5 and other patents), etc.; All schemes can realize the dust-free ash unloading operation during the accident ash unloading process.
  • An embodiment of the present invention provides a converter flue gas treatment system, including a flue gas dedusting device and the dry ash and dust-free ash unloading system provided in the above-mentioned first embodiment.
  • the ash bin 1 is connected.
  • the above-mentioned flue gas dust removal device can be a coarse dust collector such as a gravity dust collector connected to the outlet end of the vaporization cooling flue (generally between the vaporization cooling flue and the waste heat boiler), or it can be a bag filter or an electric dust collector used in the subsequent fine dust removal. dust collector.
  • the dust generated during the operation of the above-mentioned flue gas dedusting device can be discharged through the above-mentioned dry dust-free dust-discharging system.
  • the above-mentioned dry ash transfer unit may be pneumatic conveying, or adopt a built-in double chain conveyor, which is conventional equipment in the field, and the specific structure will not be repeated here.
  • the temperature of dust-removing ash produced in the converter flue gas treatment process is relatively high.
  • the temperature of the coarse ash produced in the coarse dust-removing equipment downstream of the vaporization cooling flue is generally around 150°C; or when the temperature of the flue gas at the outlet of the evaporative cooler is controlled at around 250°C , the temperature of the collected coarse ash can be as high as 200 °C or more; for example, the temperature of the fine ash produced by the electrostatic precipitator is generally about 80 °C. Therefore, it is preferable to utilize the waste heat of dust removal, that is, to adopt a structure in which a heat exchange medium pipeline is connected to the above-mentioned screw ash conveyor.
  • the converter flue gas treatment system further includes a gas cooler, a switching station, a venting chimney and a gas cabinet, and the flue gas pipeline is connected to the flue gas dust removal device, the gas cooler and the switching station in sequence , the outlet of the switching station is connected to the emission chimney through a first flue gas branch and is connected to the gas cabinet through a second flue gas branch.
  • the flue gas direction is gas cooler-switching station-venting chimney
  • the above-mentioned waste heat of dust removal ash can be used to heat the air, and the heated hot air can be mixed into the venting flue gas to improve the venting flue gas.
  • each of the above-mentioned heat exchange medium pipes includes a low temperature medium pipe and a high temperature medium pipe, one end of the low temperature medium pipe is connected to the blower and the other end is connected to the corresponding screw ash conveyor One end of the high temperature medium pipe is connected with the corresponding screw ash conveyor and the other end is connected with the first flue gas branch.
  • the above-mentioned converter flue gas treatment system adopts a waste heat boiler to recover the waste heat of the converter flue gas;
  • the above-mentioned waste heat of dust removal ash can be used to heat the condensed water or feed water in the waste heat boiler water circulation system, so as to reduce the operation energy consumption of the waste heat boiler;
  • a heat exchanger can be arranged between the condenser and the deaerator of the waste heat boiler, and the above-mentioned high-temperature medium pipe is designed to be connected to the heat exchanger, or the pipe between the condenser and the deaerator of the waste heat boiler is designed to be connected with the above-mentioned No.
  • a screw conveyor 221 is connected, and the condensed water directly flows through the first screw conveyor 221, and the heat exchange effect is better.
  • the above-mentioned first screw ash conveyor 221 adopts a double feed port conveyor, and the ash discharge main pipe 21 is connected to the first feed port of the first screw ash conveyor 221.
  • the second feeding port of the screw ash conveyor 221 is connected with a binder supply pipe, and a molding device is arranged just below the discharge port of the first screw ash conveyor 221 .
  • the above-mentioned binder supply pipe is used to supply the binder into the first screw ash conveyor 221, and a silo can be arranged above the above-mentioned second feed port to store the binder, and the binder supply pipe is connected to the material.
  • the second feeding port is also connected with a distribution material supply pipe, which is used to add the distribution material into the first screw ash conveyor 221; similarly, a silo can be arranged above the second feeding port to The distribution material is stored, and the distribution material supply pipe is connected at the bottom of the silo; in one embodiment, the distribution material added through the distribution material supply pipe is sintered ore return ore.
  • binders and ingredients used are not limited to the above-mentioned solutions, and can be selected according to the specific use of the dust removal ash, which will not be listed here.
  • the second feeding port is preferably located upstream of the first feeding port, that is, the discharge port, the first feeding port and the second feeding port of the first screw ash conveyor 221 are arranged in sequence, so as to avoid the first feeding port. Dust overflow occurs when the second feed port is located downstream of the first feed port.
  • the screw ash conveyor with double feed ports is used for the ash unloading operation.
  • the mixing of the binder and the dust removal can be completed in the screw ash conveyor, and the material is exported from the screw ash conveyor.
  • Directly entering the molding device to realize the disposal of the converter dust and dust can significantly shorten the converter dust and dust disposal process, reduce the number of equipment and occupied space required for the converter dust and dust disposal, and reduce the cost of converter dust and dust disposal.
  • the above-mentioned molding device can be selected according to the target form of dust removal, such as a briquetting machine, a granulator, a briquetting machine, and the like.

Abstract

A dust-free dry dust discharging system, comprising a dust bin, a dust discharging main pipe and a lifting type dust discharging device. The lifting type dust discharging device comprises a first spiral dust conveying machine, a second spiral dust conveying machine, and a lifting driving unit. A material feeding port of the first spiral dust conveying machine is connected to the dust discharging main pipe by means of a telescopic hose. A material discharging port of the first spiral dust conveying machine is connected to a material feeding port of the second spiral dust conveying machine. The second spiral dust conveying machine conveys dust downwards, and is combined with the first spiral dust conveying machine to form an integrated structure. The lifting driving unit is connected to the integrated structure. In the present invention, the first spiral dust conveying machine and the second spiral dust conveying machine are combined, so that secondary flying dust in the dust discharging process may be significantly reduced compared to means which rely on the free fall of dry dust for discharging dust. The dust conveying process is stable and reliable, and problems such as dry dust being blocked in pipelines may be avoided. With the effect of the lifting driving unit, dust does not overflow during dust discharging, and the environmental protection performance is ensured.

Description

干灰无尘卸灰系统及转炉烟气处理系统Dry ash and dust-free ash discharge system and converter flue gas treatment system 技术领域technical field
本发明属于除尘技术领域,尤其是转炉烟气除尘技术领域,具体涉及一种干灰无尘卸灰系统及采用该干灰无尘卸灰系统的转炉烟气处理系统。The invention belongs to the technical field of dust removal, in particular to the technical field of converter flue gas dust removal, and particularly relates to a dry ash and dust-free ash discharge system and a converter flue gas treatment system using the dry ash and dust-free ash discharge system.
背景技术Background technique
随着环保要求的不断提高,新建及改建的转炉大都采用干法除尘系统。蒸发冷却器收集的高温粗灰一般通过内置双链式输送机送至主厂房内的粗灰仓,加湿后由汽车外运,该方式主要存在如下问题:一是卸灰口离运灰车较远,落差大,容易引起二次扬尘;二是高温的粗灰加湿后产生大量蒸汽,影响主厂房内工作环境。With the continuous improvement of environmental protection requirements, most of the newly built and rebuilt converters use dry dust removal systems. The high-temperature coarse ash collected by the evaporative cooler is generally sent to the coarse ash silo in the main factory building through the built-in double-chain conveyor, and then transported out by the vehicle after humidification. It is far away, and the drop is large, which is easy to cause secondary dust; the second is that a large amount of steam is generated after humidification of the high-temperature coarse ash, which affects the working environment in the main workshop.
中国专利申请CN107826768A、CN201721633717.5等公开了干法除尘无尘卸灰系统,采用伸缩式金属软管与卷扬机配合,可使伸缩式金属软管尽可能地靠近运灰车,可取消加湿卸灰、减少二次扬尘。然而,实际生产中发现,采用该方法时,由于伸缩式金属软管中为重力卸灰,很难避免二次扬尘的情况,尤其是在伸缩式金属软管与运灰车对位有偏差时,粉尘外溢较为严重;另外,采用方法时,卸灰管中的物料压力很大,卸灰进程不易控制,卸灰主管等管路宜竖直布置,否则容易造成干灰卡阻的现象,因此增加了卸灰操作的难度。Chinese patent applications CN107826768A, CN201721633717.5, etc. disclose dry dust and dust-free ash unloading systems, which use a telescopic metal hose to cooperate with a hoist, so that the telescopic metal hose can be as close to the ash transporter as possible, and humidification and ash unloading can be eliminated. , Reduce secondary dust. However, in actual production, it is found that when this method is adopted, it is difficult to avoid secondary dust due to gravity discharge in the retractable metal hose, especially when the alignment of the retractable metal hose and the ash transport vehicle is deviated. In addition, when the method is adopted, the material pressure in the ash discharge pipe is very large, and the ash discharge process is not easy to control. The pipelines such as the ash discharge main pipe should be arranged vertically, otherwise it is easy to cause the phenomenon of dry ash jamming, so Increases the difficulty of unloading operations.
发明内容SUMMARY OF THE INVENTION
本发明涉及一种干灰无尘卸灰系统及采用该干灰无尘卸灰系统的转炉烟气处理系统,至少可解决现有技术的部分缺陷。The invention relates to a dry ash and dust-free ash discharge system and a converter flue gas treatment system using the dry ash and dust-free ash discharge system, which can at least solve some of the defects of the prior art.
本发明涉及一种干灰无尘卸灰系统,包括灰仓、卸灰主管和升降式卸灰装置,于所述卸灰主管上设有第一卸灰控制阀,所述升降式卸灰装置包括第一螺 旋输灰机、第二螺旋输灰机和升降驱动单元,所述第一螺旋输灰机的进料口通过伸缩软管与所述卸灰主管连接,所述第一螺旋输灰机的出料口与所述第二螺旋输灰机的进料口连接,所述第二螺旋输灰机向下输灰并且与所述第一螺旋输灰机结合为一体结构,所述升降驱动单元与所述一体结构连接。The invention relates to a dry ash and dust-free ash unloading system, comprising an ash bin, an ash unloading main pipe and a lift-type ash unloading device. It includes a first screw conveyor, a second screw conveyor and a lift drive unit. The feed port of the first screw conveyor is connected to the ash unloading main pipe through a telescopic hose, and the first screw conveyor is The discharge port of the machine is connected with the feed port of the second screw ash conveyor, the second screw ash conveyor downwardly transports ash and is combined with the first screw ash conveyor into an integral structure, the lifting and lowering The drive unit is connected with the integrated structure.
作为实施方式之一,所述第一螺旋输灰机的轴线平行于水平向,所述第二螺旋输灰机的轴线平行于竖向。As one embodiment, the axis of the first ash conveyor is parallel to the horizontal direction, and the axis of the second ash conveyor is parallel to the vertical direction.
作为实施方式之一,所述升降式卸灰装置还包括集尘罩,所述集尘罩套装在所述第二螺旋输灰机的壳体上并且将所述第二螺旋输灰机的出料口罩设于内。As one of the embodiments, the lift-type ash unloading device further includes a dust collecting hood, the dust collecting hood is sleeved on the casing of the second ash conveyor, and the output of the second ash conveyor is closed. Material masks are located inside.
作为实施方式之一,所述集尘罩上设有抽尘管,所述抽尘管通过伸缩软管连接有除尘机构。As one of the embodiments, the dust collecting hood is provided with a dust extraction pipe, and the dust extraction pipe is connected with a dust removal mechanism through a telescopic hose.
作为实施方式之一,所述第一螺旋输灰机和/或所述第二螺旋输灰机上设有助吹管,所述助吹管通过伸缩软管连接有惰性气体供管。As one of the embodiments, the first ash conveyor and/or the second ash conveyor is provided with a blowing aid pipe, and the blowing aid pipe is connected with an inert gas supply pipe through a telescopic hose.
作为实施方式之一,该干灰无尘卸灰系统还包括事故卸灰管和事故卸灰装置,所述事故卸灰管分别与所述灰仓和所述事故卸灰装置连接,于所述事故卸灰管上设有第二卸灰控制阀。As one embodiment, the dry ash and dust-free ash unloading system further includes an accident ash discharge pipe and an accident ash discharge device, the accident ash discharge pipe is respectively connected to the ash bin and the accident ash discharge device, and the accident ash discharge pipe is respectively connected to the ash bin and the accident ash discharge device. A second ash discharge control valve is arranged on the accident ash discharge pipe.
作为实施方式之一,所述事故卸灰装置包括地面吸料装置,或包括伸缩式卸料管以及用于驱使该伸缩式卸料管伸缩的伸缩驱动单元。As one embodiment, the accidental ash discharge device includes a ground suction device, or includes a telescopic discharge pipe and a telescopic drive unit for driving the telescopic discharge pipe to extend and retract.
本发明还涉及一种转炉烟气处理系统,包括烟气除尘装置,还包括如上所述的干灰无尘卸灰系统,所述烟气除尘装置的卸灰口通过干灰转运单元与所述灰仓连接。The present invention also relates to a converter flue gas treatment system, including a flue gas dedusting device and the above dry ash and dust-free ash unloading system, wherein the ash discharge port of the flue gas dedusting device communicates with the Ash bin connection.
本发明至少具有如下有益效果:The present invention has at least the following beneficial effects:
本发明中,采用第一螺旋输灰机与第二螺旋输灰机组合,相较于依靠干灰 自由下落而卸灰的方式,能显著地减少卸灰过程中的二次扬尘;输灰过程稳定可靠,能避免出现干灰在管道内卡阻等现象;配合升降驱动单元的作用,第二螺旋输灰机能尽可能地靠近运灰车(例如与运灰车对接式卸灰),卸灰时无粉尘外溢,保证环保性。基于螺旋输灰机的螺旋料腔的特点,其有一定的干灰缓存作用,能较好地协调生产进程和卸灰进程之间的步调差异,通过螺旋输灰机的驱动电机可调节卸灰速度,使得卸灰过程易于控制。In the present invention, the combination of the first screw ash conveyor and the second screw ash conveyor can significantly reduce the secondary dust during the ash unloading process compared with the way of relying on the free fall of dry ash to unload ash; Stable and reliable, it can avoid the phenomenon of dry ash getting stuck in the pipeline; with the function of the lift drive unit, the second screw ash conveyor can be as close as possible to the ash transporter (such as docking with the ash transporter for ash unloading) to discharge ash. There is no dust spillage at any time, ensuring environmental protection. Based on the characteristics of the screw cavity of the screw ash conveyor, it has a certain dry ash buffer function, which can better coordinate the pace difference between the production process and the ash unloading process, and the ash unloading can be adjusted through the drive motor of the screw ash conveyor. speed, making the ash discharge process easy to control.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative efforts.
图1为本发明实施例提供的干灰无尘卸灰系统的结构示意图;1 is a schematic structural diagram of a dry ash and dust-free ash unloading system provided by an embodiment of the present invention;
图2和图3为本发明实施例提供的第一螺旋输灰机的两种结构示意图。FIG. 2 and FIG. 3 are schematic diagrams of two structures of the first screw ash conveyor according to the embodiment of the present invention.
具体实施方式Detailed ways
下面对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例一Example 1
如图1,本发明实施例提供一种干灰无尘卸灰系统,包括灰仓1、卸灰主管21和升降式卸灰装置22,于所述卸灰主管21上设有第一卸灰控制阀,所述升降式卸灰装置22包括第一螺旋输灰机221、第二螺旋输灰机222和升降驱动单元226,所述第一螺旋输灰机221的进料口通过伸缩软管227与所述卸灰主管 21连接,所述第一螺旋输灰机221的出料口与所述第二螺旋输灰机222的进料口连接,所述第二螺旋输灰机222向下输灰并且与所述第一螺旋输灰机221结合为一体结构,所述升降驱动单元226与所述一体结构连接。As shown in FIG. 1, an embodiment of the present invention provides a dry ash and dust-free ash unloading system, including an ash bin 1, an ash unloading main pipe 21 and a lift-type ash unloading device 22, and a first ash unloading pipe is provided on the ash unloading main pipe 21 control valve, the lift-type ash unloading device 22 includes a first screw ash conveyor 221, a second screw ash conveyor 222 and a lift drive unit 226, and the feed port of the first screw ash conveyor 221 passes through a telescopic hose 227 is connected with the ash unloading main pipe 21, the discharge port of the first screw ash conveyor 221 is connected with the feed port of the second screw ash conveyor 222, and the second screw ash conveyor 222 is downward The ash conveying is integrated with the first screw ash conveyor 221 as an integral structure, and the lift driving unit 226 is connected with the integral structure.
上述灰仓1用于接收并能储存干灰,该灰仓1可采用碳钢或锅炉钢制作。在其中一个实施例中,该灰仓1配置有料位计,用以检测仓内料位高度,该料位计可采用雷达料位计等。The above-mentioned ash bin 1 is used to receive and store dry ash, and the ash bin 1 can be made of carbon steel or boiler steel. In one embodiment, the ash bin 1 is equipped with a material level gauge to detect the height of the material level in the bin, and the material level gauge can be a radar level gauge or the like.
可以理解地,上述卸灰主管21与该灰仓1的卸灰口连接;上述第一卸灰控制阀可采用常规的卸灰阀,通过该第一卸灰控制阀可控制卸灰主管21的通断,本实施例中,该第一卸灰控制阀包括手动插板阀和气动双层翻板阀。It can be understood that the above-mentioned ash discharge main pipe 21 is connected to the ash discharge port of the ash bin 1; the above-mentioned first ash discharge control valve can be a conventional ash discharge valve, and the ash discharge main pipe 21 can be controlled by the first ash discharge control valve. On and off, in this embodiment, the first ash discharge control valve includes a manual flap valve and a pneumatic double-layer flap valve.
上述升降式卸灰装置22用于完成卸灰操作,例如将干灰卸载至运灰车4上。上述第一螺旋输灰机221和第二螺旋输灰机222均可采用常规的螺旋输灰机的结构,一般包括机壳、主轴、设置在主轴上的螺旋叶片以及用于驱使主轴转动的驱动电机,具体的结构此处不作详述。第一螺旋输灰机221与第二螺旋输灰机222之间优选为焊接在一起以形成上述的一体结构,或者采用二者安装在同一结构板上等结构,能实现二者同升同降即可;优选为设计第一螺旋输灰机221的机壳与第二螺旋输灰机222的机壳焊连,以保证二者输灰时的气密性,同时上述一体结构的强度等性能也较好。The above-mentioned lift-type ash unloading device 22 is used to complete the ash unloading operation, such as unloading dry ash to the ash transport vehicle 4 . The above-mentioned first screw ash conveyor 221 and second screw ash conveyor 222 can all adopt the structure of a conventional screw ash conveyor, which generally includes a casing, a main shaft, a helical blade arranged on the main shaft, and a drive for driving the main shaft to rotate. The specific structure of the motor is not described in detail here. The first screw ash conveyor 221 and the second screw ash conveyor 222 are preferably welded together to form the above-mentioned integrated structure, or the two are installed on the same structural plate, etc., so that the two can rise and fall at the same time. Can be; It is preferable to design the casing of the first screw ash conveyor 221 and the casing of the second screw ash conveyor 222 to be welded to ensure the air tightness when the two are transporting ash, and the performance such as the strength of the above-mentioned integrated structure. Also better.
在其中一个实施例中,上述第一螺旋输灰机221优选为水平布置,即其轴线平行于水平向;上述第二螺旋输灰机222优选为竖直布置,即其轴线平行于竖向;二者垂直连接;干灰可依靠自重及灰仓1内的物料压力下行至第一螺旋输灰机221内,第一螺旋输灰机221稳定可靠地将干灰输送给第二螺旋输灰机222,第二螺旋输灰机222稳定可靠地向运灰车4进行卸灰。当然,并不限于上述结构,例如第一螺旋输灰机221的轴线与水平面具有一夹角并且该第一螺旋 输灰机221向下输灰,第二螺旋输灰机222的轴线也可与竖直方向具有一夹角以便于布置。In one embodiment, the above-mentioned first ash conveyor 221 is preferably arranged horizontally, that is, its axis is parallel to the horizontal direction; the above-mentioned second ash conveyor 222 is preferably arranged vertically, that is, its axis is parallel to the vertical direction; The two are connected vertically; the dry ash can descend to the first screw ash conveyor 221 by its own weight and the pressure of the material in the ash bin 1, and the first screw ash conveyor 221 can stably and reliably transport the dry ash to the second screw ash conveyor 222 , the second screw ash conveyor 222 unloads ash to the ash transporter 4 stably and reliably. Of course, it is not limited to the above structure. For example, the axis of the first ash conveyor 221 has an included angle with the horizontal plane and the first ash conveyor 221 conveys ash downward, and the axis of the second ash conveyor 222 can also be aligned with the horizontal plane. The vertical direction has an included angle to facilitate arrangement.
上述升降驱动单元226用于驱动第一螺旋输灰机221与第二螺旋输灰机222连接成的一体结构上升或下降,该升降驱动单元226可采用常规的升降驱动设备,例如气缸/液压缸等,本实施例中,如图1,采用卷扬升降设备,在有限的空间内能获得较大的升降驱动行程。The above-mentioned lift driving unit 226 is used to drive the integrated structure formed by the connection of the first screw conveyor 221 and the second screw conveyor 222 to rise or fall. The lift drive unit 226 can use conventional lift drive equipment, such as air cylinders/hydraulic cylinders. Etc., in this embodiment, as shown in FIG. 1 , a hoisting and lifting device is used, and a large lifting and lowering driving stroke can be obtained in a limited space.
可选地,如图1,上述升降驱动单元226与第二螺旋输灰机222连接;相应地,可为第一螺旋输灰机221布置升降导轨,以保证上述一体结构升降运动的稳定性。Optionally, as shown in FIG. 1 , the lift drive unit 226 is connected to the second screw ash conveyor 222 ; correspondingly, lift guide rails can be arranged for the first screw ash conveyor 221 to ensure the stability of the lift movement of the integrated structure.
上述第一螺旋输灰机221与卸灰主管21之间的伸缩软管227优选为是金属软管,能较好地适配于第一螺旋输灰机221的升降运动;该金属软管优选为采用耐候钢制作,以保证其使用寿命。The telescopic hose 227 between the above-mentioned first ash conveyor 221 and the ash discharge main pipe 21 is preferably a metal hose, which can be better adapted to the lifting motion of the first ash conveyor 221; the metal hose is preferably Made of weathering steel to ensure its service life.
在可选的实施例中,所述第一螺旋输灰机221和/或所述第二螺旋输灰机222上设有助吹管225,所述助吹管225通过伸缩软管连接有惰性气体供管;如图1,上述助吹管225设置在第一螺旋输灰机221与第二螺旋输灰机222的连接处。通过助吹管225向输灰机内吹入惰性气体,可加速干灰移动以提高卸灰的顺畅性,并且能稀释干灰中可能携带的煤气等有毒气体浓度。上述惰性气体供管优选为与氮气源连接,即采用氮气进行助吹操作,保证环保性。In an optional embodiment, the first ash conveyor 221 and/or the second ash conveyor 222 is provided with a blowing aid pipe 225, and the blowing aid pipe 225 is connected with an inert gas supply through a telescopic hose. Pipe; as shown in FIG. 1 , the above-mentioned blowing aid pipe 225 is arranged at the connection between the first screw ash conveyor 221 and the second screw ash conveyor 222 . Blowing inert gas into the ash conveyor through the auxiliary blowing pipe 225 can accelerate the movement of dry ash to improve the smoothness of ash unloading, and can dilute the concentration of toxic gases such as coal gas that may be carried in the dry ash. The above-mentioned inert gas supply pipe is preferably connected to a nitrogen source, that is, nitrogen is used for the blowing-assisting operation, so as to ensure environmental protection.
本实施例提供的干灰无尘卸灰系统,采用第一螺旋输灰机221与第二螺旋输灰机222组合,相较于依靠干灰自由下落而卸灰的方式,能显著地减少卸灰过程中的二次扬尘;输灰过程稳定可靠,能避免出现干灰在管道内卡阻等现象;配合升降驱动单元226的作用,第二螺旋输灰机222能尽可能地靠近运灰车4(例如与运灰车4对接式卸灰),卸灰时无粉尘外溢,保证环保性。基于螺旋 输灰机的螺旋料腔的特点,其有一定的干灰缓存作用,能较好地协调生产进程和卸灰进程之间的步调差异,通过螺旋输灰机的驱动电机可调节卸灰速度,使得卸灰过程易于控制。The dry ash and dust-free ash unloading system provided in this embodiment adopts the combination of the first screw ash conveyor 221 and the second screw ash conveyor 222, which can significantly reduce the amount of unloading compared to the way of unloading ash by relying on the free fall of dry ash. secondary dust in the ash process; the ash conveying process is stable and reliable, which can avoid the phenomenon of dry ash getting stuck in the pipeline; with the function of the lift drive unit 226, the second screw ash conveyor 222 can be as close as possible to the ash transporter 4 (such as docking with ash transporter 4 for ash unloading), no dust spills during ash unloading, ensuring environmental protection. Based on the characteristics of the screw cavity of the screw ash conveyor, it has a certain dry ash buffer function, which can better coordinate the pace difference between the production process and the ash unloading process, and the ash unloading can be adjusted through the drive motor of the screw ash conveyor. speed, making the ash discharge process easy to control.
进一步优化上述升降式卸灰装置22,如图1,该升降式卸灰装置22还包括集尘罩223,所述集尘罩223套装在所述第二螺旋输灰机222的壳体上并且将所述第二螺旋输灰机222的出料口罩设于内。通过该集尘罩223可有效地捕集第二螺旋输灰机222卸灰过程中产生的二次扬尘,进一步提高上述卸灰系统的环保性。进一步优选地,如图1,所述集尘罩223上设有抽尘管224,所述抽尘管224通过伸缩软管连接有除尘机构,该抽尘管224穿设在集尘罩223上,其抽尘口与集尘罩223的罩腔连通,通过该抽尘管224可将集尘罩223捕集的粉尘抽走,上述除尘机构可采用普通的过滤设备,此处不作详述。Further optimization of the above-mentioned lift-type ash unloading device 22, as shown in FIG. 1, the lift-type ash unloading device 22 further includes a dust collecting hood 223, the dust collecting hood 223 is sleeved on the casing of the second screw ash conveyor 222 and The discharge mask of the second screw ash conveyor 222 is arranged inside. The dust hood 223 can effectively capture the secondary dust generated during the ash unloading process of the second screw ash conveyor 222, thereby further improving the environmental protection of the ash unloading system. Further preferably, as shown in FIG. 1 , the dust collection hood 223 is provided with a dust extraction pipe 224 , the dust extraction pipe 224 is connected with a dust removal mechanism through a telescopic hose, and the dust extraction pipe 224 is penetrated on the dust collection hood 223 , the dust extraction port is communicated with the cover cavity of the dust collecting hood 223 , and the dust collected by the dust collecting hood 223 can be taken away through the dust extraction pipe 224 .
进一步优化上述升降式卸灰装置22,上述第一螺旋输灰机221的主轴2211和/或螺旋叶片2212为中空结构并且连接有第一换热介质管路,可以理解地,上述第一换热介质管路与该第一螺旋输灰机221的主轴2211和/或螺旋叶片2212中空腔连通,可向第一螺旋输灰机221的主轴2211和/或螺旋叶片2212内通入换热介质;和/或,如图2,上述第一螺旋输灰机221的壳体外围套设有换热套管2214,该换热套管2214连接有第二换热介质管路。上述方案适用于干灰温度较高的情况,例如转炉烟气处理过程中产生的粗灰;该方案能充分利用干灰余热,避免干灰热量的浪费;优选为采用同时设有第一换热介质管路和第二换热介质管路的方案,以充分利用干灰余热。上述换热介质可采用水或空气等,换热后的水或空气可进行资源利用。进一步可在螺旋叶片2212上设置多个翅片,这些翅片伸入至螺旋腔内,能提高螺旋叶片2212与干灰的换热效果;上述翅片也可采用中空结构,从而换热介质也可进入这些翅片内,进一步提高干灰余热 利用效果和效率。进一步优选地,上述第一换热介质管路及第二换热介质管路内的换热介质流向与第一螺旋输灰机221内的干灰流向相逆,能提高换热效果和效率。对于主轴2211和螺旋叶片2212为中空结构的情况,如图3,所配置的驱动电机2213可与主轴2211错位布置,二者通过传动机构(传动带等)连接,以便于主轴2211的传动侧与第一换热介质管路连接(例如通过旋转接头与第一换热介质管路中的高温介质管连接),主轴2211的另一端伸入至第二螺旋输灰机222内并通过旋转接头与穿设在第二螺旋输灰机222上的第一换热介质管路连接(例如与第一换热介质管路的低温介质管连接);当然,所配置的驱动电机2213可采用中空转轴,该中空转轴穿出电机2213壳体外以便与第一换热介质管路连接也为可行方案。Further optimizing the above-mentioned lift-type ash unloading device 22, the main shaft 2211 and/or the helical blade 2212 of the above-mentioned first screw ash conveyor 221 is a hollow structure and is connected with a first heat exchange medium pipeline. It is understood that the above-mentioned first heat exchange medium pipeline The medium pipeline is communicated with the main shaft 2211 and/or the hollow cavity of the helical blade 2212 of the first screw ash conveyor 221, and the heat exchange medium can be passed into the main shaft 2211 and/or the helical blade 2212 of the first screw ash conveyor 221; And/or, as shown in FIG. 2 , a heat exchange sleeve 2214 is sleeved on the outer periphery of the casing of the first screw conveyor 221, and the heat exchange sleeve 2214 is connected with a second heat exchange medium pipeline. The above scheme is suitable for the case where the dry ash temperature is high, such as the coarse ash produced in the process of converter flue gas treatment; this scheme can make full use of the dry ash waste heat and avoid the waste of dry ash heat; The scheme of the medium pipeline and the second heat exchange medium pipeline to make full use of the dry ash waste heat. The above heat exchange medium can be water or air, and the water or air after heat exchange can be used for resource utilization. Further, a plurality of fins can be arranged on the helical blade 2212, and these fins extend into the helical cavity, which can improve the heat exchange effect between the helical blade 2212 and the dry ash; the above-mentioned fins can also adopt a hollow structure, so that the heat exchange medium can also be used. It can enter these fins to further improve the utilization effect and efficiency of dry ash waste heat. Further preferably, the flow direction of the heat exchange medium in the first heat exchange medium pipeline and the second heat exchange medium pipeline is opposite to the flow direction of the dry ash in the first screw ash conveyor 221, which can improve the heat exchange effect and efficiency. For the case where the main shaft 2211 and the helical blade 2212 are hollow structures, as shown in FIG. 3 , the configured drive motor 2213 can be dislocated with the main shaft 2211, and the two are connected by a transmission mechanism (transmission belt, etc.), so that the transmission side of the main shaft 2211 is connected to the first A heat exchange medium pipeline is connected (for example, connected with the high temperature medium pipe in the first heat exchange medium pipeline through a rotary joint), and the other end of the main shaft 2211 extends into the second screw ash conveyor 222 and is connected to the wearer through the rotary joint. The first heat exchange medium pipeline provided on the second screw ash conveyor 222 is connected (for example, connected with the low temperature medium pipe of the first heat exchange medium pipeline); It is also a feasible solution for the hollow rotating shaft to pass out of the casing of the motor 2213 so as to be connected with the first heat exchange medium pipeline.
同样地,可设计上述第二螺旋输灰机222的主轴和/或螺旋叶片为中空结构并且连接有第三换热介质管路,和/或,上述第二螺旋输灰机222的壳体外围套设有换热套管,该换热套管连接有第四换热介质管路;具体的设置结构可参考上述第一螺旋输灰机221中的相关内容,此处不作赘述。该方案能进一步利用干灰余热,例如换热介质先经第二螺旋输灰机222预热后,再进入第一螺旋输灰机221内进行换热,换热效果更好。Similarly, the main shaft and/or the helical blades of the second screw ash conveyor 222 can be designed to be hollow and connected with a third heat exchange medium pipeline, and/or the outer shell of the second screw ash conveyor 222 can be designed A heat exchange sleeve is sleeved, and the heat exchange sleeve is connected with a fourth heat exchange medium pipeline; for the specific arrangement structure, reference may be made to the relevant content in the above-mentioned first screw ash conveyor 221, which will not be repeated here. This solution can further utilize the residual heat of dry ash, for example, the heat exchange medium is preheated by the second screw ash conveyor 222, and then enters the first screw ash conveyor 221 for heat exchange, and the heat exchange effect is better.
在优选的方案中,如图1,上述干灰无尘卸灰系统还包括事故卸灰管31和事故卸灰装置,所述事故卸灰管31分别与所述灰仓1和所述事故卸灰装置连接,于所述事故卸灰管31上设有第二卸灰控制阀。在事故状况或其他紧急情况下,可切换至上述事故卸灰管31和事故卸灰装置进行卸灰操作,保证卸灰系统运行安全。在其中一个实施例中,上述事故卸灰装置可采用地面吸料装置,该地面吸料装置32与真空吸排车33配合能较好地完成卸灰操作;在另外的实施例中,上述事故卸灰装置可采用移动式事故灰仓1,或者采用伸缩式耐磨软管(参见 CN107826768A、CN201721633717.5等专利)等;当然,上述事故卸灰装置也可采用上述升降式卸灰装置22;上述方案均能实现事故卸灰过程中无尘卸灰操作。In a preferred solution, as shown in FIG. 1 , the above dry ash and dust-free ash unloading system further includes an accident ash discharge pipe 31 and an accident ash discharge device, and the accident ash discharge pipe 31 is respectively connected to the ash bin 1 and the accident discharge ash The ash device is connected, and the accident ash discharge pipe 31 is provided with a second ash discharge control valve. In the event of an accident or other emergencies, the above-mentioned accident ash unloading pipe 31 and the accident ash unloading device can be switched to perform ash unloading operation, so as to ensure the safe operation of the ash unloading system. In one embodiment, the above-mentioned accident ash unloading device may adopt a ground suction device, and the ground suction device 32 cooperates with the vacuum suction and discharge truck 33 to complete the ash unloading operation; in another embodiment, the above-mentioned accident unloading device The ash device can use a mobile accident ash bin 1, or a telescopic wear-resistant hose (see CN107826768A, CN201721633717.5 and other patents), etc.; All schemes can realize the dust-free ash unloading operation during the accident ash unloading process.
实施例二Embodiment 2
本发明实施例提供一种转炉烟气处理系统,包括烟气除尘装置以及上述实施例一所提供的干灰无尘卸灰系统,所述烟气除尘装置的卸灰口通过干灰转运单元与所述灰仓1连接。An embodiment of the present invention provides a converter flue gas treatment system, including a flue gas dedusting device and the dry ash and dust-free ash unloading system provided in the above-mentioned first embodiment. The ash bin 1 is connected.
上述烟气除尘装置可以为连接在汽化冷却烟道出口端(一般在汽化冷却烟道与余热锅炉之间)的重力除尘器等粗除尘器,也可以是后续精除尘中所用布袋除尘器或电除尘器。上述烟气除尘装置运行过程中产生粉尘即可通过上述干灰无尘卸灰系统进行卸灰处理。上述干灰转运单元可以是气力输送等方式,或采用内置双链式输送机,此为本领域常规设备,具体结构此处不作赘述。The above-mentioned flue gas dust removal device can be a coarse dust collector such as a gravity dust collector connected to the outlet end of the vaporization cooling flue (generally between the vaporization cooling flue and the waste heat boiler), or it can be a bag filter or an electric dust collector used in the subsequent fine dust removal. dust collector. The dust generated during the operation of the above-mentioned flue gas dedusting device can be discharged through the above-mentioned dry dust-free dust-discharging system. The above-mentioned dry ash transfer unit may be pneumatic conveying, or adopt a built-in double chain conveyor, which is conventional equipment in the field, and the specific structure will not be repeated here.
转炉烟气处理过程产生的除尘灰温度较高,例如汽化冷却烟道下游的粗除尘设备中产生的粗灰温度一般在150℃左右;或者当蒸发冷却器出口烟气温度控制在250℃左右时,其收集的粗灰温度可高达200℃以上;例如电除尘器产生的细灰温度一般在80℃左右。因此,优选为对除尘灰的余热进行利用,即采用上述螺旋输灰机上连接有换热介质管路的结构。The temperature of dust-removing ash produced in the converter flue gas treatment process is relatively high. For example, the temperature of the coarse ash produced in the coarse dust-removing equipment downstream of the vaporization cooling flue is generally around 150°C; or when the temperature of the flue gas at the outlet of the evaporative cooler is controlled at around 250°C , the temperature of the collected coarse ash can be as high as 200 ℃ or more; for example, the temperature of the fine ash produced by the electrostatic precipitator is generally about 80 ℃. Therefore, it is preferable to utilize the waste heat of dust removal, that is, to adopt a structure in which a heat exchange medium pipeline is connected to the above-mentioned screw ash conveyor.
在其中一个实施例中,上述转炉烟气处理系统还包括煤气冷却器、切换站、放散烟囱和煤气柜,烟气管道依次连接所述烟气除尘装置、所述煤气冷却器和所述切换站,所述切换站的出口通过第一烟气支路与所述放散烟囱连接并通过第二烟气支路与所述煤气柜连接。在该煤气冷却器前置方案中,若烟气走向为煤气冷却器-切换站-放散烟囱,可利用上述除尘灰余热加热空气,将加热后的热空气混入放散烟气中,提高放散烟气的温度,以减少放散烟囱出口白雾的产生; 相应地,上述各换热介质管路均包括低温介质管和高温介质管,低温介质管一端与鼓风机且另一端与对应的螺旋输灰机连接,高温介质管一端与对应的螺旋输灰机连接且另一端与第一烟气支路连接,鼓风机鼓入的冷风经与除尘灰换热后,经高温介质管混入第一烟气支路内。In one embodiment, the converter flue gas treatment system further includes a gas cooler, a switching station, a venting chimney and a gas cabinet, and the flue gas pipeline is connected to the flue gas dust removal device, the gas cooler and the switching station in sequence , the outlet of the switching station is connected to the emission chimney through a first flue gas branch and is connected to the gas cabinet through a second flue gas branch. In this gas cooler front-end solution, if the flue gas direction is gas cooler-switching station-venting chimney, the above-mentioned waste heat of dust removal ash can be used to heat the air, and the heated hot air can be mixed into the venting flue gas to improve the venting flue gas. to reduce the generation of white mist at the outlet of the chimney; accordingly, each of the above-mentioned heat exchange medium pipes includes a low temperature medium pipe and a high temperature medium pipe, one end of the low temperature medium pipe is connected to the blower and the other end is connected to the corresponding screw ash conveyor One end of the high temperature medium pipe is connected with the corresponding screw ash conveyor and the other end is connected with the first flue gas branch. .
在另外的实施例中,上述转炉烟气处理系统采用余热锅炉回收转炉烟气余热;可利用上述除尘灰余热加热余热锅炉水循环系统中的凝结水或给水,以降低余热锅炉运行能耗;相应地,可在余热锅炉的冷凝器与除氧器之间布置换热器,设计上述高温介质管连接至该换热器,或者,设计余热锅炉的冷凝器与除氧器之间的管道与上述第一螺旋输灰机221连接,冷凝水直接流经该第一螺旋输灰机221,换热效果更佳。In another embodiment, the above-mentioned converter flue gas treatment system adopts a waste heat boiler to recover the waste heat of the converter flue gas; the above-mentioned waste heat of dust removal ash can be used to heat the condensed water or feed water in the waste heat boiler water circulation system, so as to reduce the operation energy consumption of the waste heat boiler; correspondingly , a heat exchanger can be arranged between the condenser and the deaerator of the waste heat boiler, and the above-mentioned high-temperature medium pipe is designed to be connected to the heat exchanger, or the pipe between the condenser and the deaerator of the waste heat boiler is designed to be connected with the above-mentioned No. A screw conveyor 221 is connected, and the condensed water directly flows through the first screw conveyor 221, and the heat exchange effect is better.
在另外可选的实施例中,上述第一螺旋输灰机221采用双进料口输送机,卸灰主管21与该第一螺旋输灰机221的第一进料口连接,所述第一螺旋输灰机221的第二进料口连接有粘结剂供管,在第一螺旋输灰机221的出料口的正下方布置有成型装置。In another optional embodiment, the above-mentioned first screw ash conveyor 221 adopts a double feed port conveyor, and the ash discharge main pipe 21 is connected to the first feed port of the first screw ash conveyor 221. The second feeding port of the screw ash conveyor 221 is connected with a binder supply pipe, and a molding device is arranged just below the discharge port of the first screw ash conveyor 221 .
上述粘结剂供管用于向第一螺旋输灰机221内供给粘结剂,可在上述第二进料口上方布置料仓以储存粘结剂,该粘结剂供管即连接在该料仓底部;在其中一个实施例中,通过该粘结剂供管配入的粘结剂为淀粉等常规环保粘结剂。进一步优选地,所述第二进料口还连接有配给料供管,用于向第一螺旋输灰机221内加入配给料;同样地,可在上述第二进料口上方布置料仓以储存配给料,该配给料供管即连接在该料仓底部;在其中一个实施例中,通过该配给料供管加入的配给料为烧结矿返矿。当然,所采用的粘结剂和配给料并不限于上述方案,可根据除尘灰的具体用途进行选择,此处不作一一例举。The above-mentioned binder supply pipe is used to supply the binder into the first screw ash conveyor 221, and a silo can be arranged above the above-mentioned second feed port to store the binder, and the binder supply pipe is connected to the material. The bottom of the silo; in one embodiment, the binder supplied by the binder supply pipe is a conventional environmentally friendly binder such as starch. Further preferably, the second feeding port is also connected with a distribution material supply pipe, which is used to add the distribution material into the first screw ash conveyor 221; similarly, a silo can be arranged above the second feeding port to The distribution material is stored, and the distribution material supply pipe is connected at the bottom of the silo; in one embodiment, the distribution material added through the distribution material supply pipe is sintered ore return ore. Of course, the binders and ingredients used are not limited to the above-mentioned solutions, and can be selected according to the specific use of the dust removal ash, which will not be listed here.
其中,第二进料口优选为位于第一进料口的上游,即所述第一螺旋输灰机 221的出料口、第一进料口和第二进料口依次设置,可避免第二进料口位于第一进料口下游时出现粉尘外溢的情况。Wherein, the second feeding port is preferably located upstream of the first feeding port, that is, the discharge port, the first feeding port and the second feeding port of the first screw ash conveyor 221 are arranged in sequence, so as to avoid the first feeding port. Dust overflow occurs when the second feed port is located downstream of the first feed port.
上述方案中,采用双进料口螺旋输灰机进行卸灰操作,基于螺旋输灰机的特点,可在该螺旋输灰机内完成粘结剂和除尘灰的混合,螺旋输灰机出口物料直接进入成型装置而实现对转炉除尘灰的处置,能显著地缩短转炉除尘灰处置流程,减少转炉除尘灰处置所需设备数量和占用场地,降低转炉除尘灰处置成本。In the above scheme, the screw ash conveyor with double feed ports is used for the ash unloading operation. Based on the characteristics of the screw ash conveyor, the mixing of the binder and the dust removal can be completed in the screw ash conveyor, and the material is exported from the screw ash conveyor. Directly entering the molding device to realize the disposal of the converter dust and dust can significantly shorten the converter dust and dust disposal process, reduce the number of equipment and occupied space required for the converter dust and dust disposal, and reduce the cost of converter dust and dust disposal.
上述成型装置可根据除尘灰的目标形态进行选择,例如压球机、制粒机、压块机等。The above-mentioned molding device can be selected according to the target form of dust removal, such as a briquetting machine, a granulator, a briquetting machine, and the like.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.

Claims (8)

  1. 一种干灰无尘卸灰系统,包括灰仓、卸灰主管和升降式卸灰装置,于所述卸灰主管上设有第一卸灰控制阀,其特征在于:所述升降式卸灰装置包括第一螺旋输灰机、第二螺旋输灰机和升降驱动单元,所述第一螺旋输灰机的进料口通过伸缩软管与所述卸灰主管连接,所述第一螺旋输灰机的出料口与所述第二螺旋输灰机的进料口连接,所述第二螺旋输灰机向下输灰并且与所述第一螺旋输灰机结合为一体结构,所述升降驱动单元与所述一体结构连接。A dry ash and dust-free ash unloading system includes an ash bin, an ash unloading main pipe and a lift-type ash unloading device, and a first ash unloading control valve is arranged on the ash unloading main pipe, characterized in that: the lift-type ash unloading device is characterized in that: The device includes a first screw conveyor, a second screw conveyor and a lift drive unit. The feed port of the first screw conveyor is connected to the ash discharge main pipe through a telescopic hose, and the first screw conveyor is connected to the main pipe. The discharge port of the ash machine is connected with the feed port of the second screw ash conveyor, and the second screw ash conveyor downwardly transports ash and is combined with the first screw ash conveyor into an integrated structure. The lift driving unit is connected with the integrated structure.
  2. 如权利要求1所述的干灰无尘卸灰系统,其特征在于:所述第一螺旋输灰机的轴线平行于水平向,所述第二螺旋输灰机的轴线平行于竖向。The dry ash and dust-free ash unloading system according to claim 1, wherein the axis of the first screw conveyor is parallel to the horizontal direction, and the axis of the second screw conveyor is parallel to the vertical direction.
  3. 如权利要求1所述的干灰无尘卸灰系统,其特征在于:所述升降式卸灰装置还包括集尘罩,所述集尘罩套装在所述第二螺旋输灰机的壳体上并且将所述第二螺旋输灰机的出料口罩设于内。The dry ash and dust-free ash unloading system according to claim 1, wherein the lift-type ash unloading device further comprises a dust collecting hood, and the dust collecting hood is sleeved on the casing of the second screw ash conveyor and the discharge mask of the second screw ash conveyor is arranged inside.
  4. 如权利要求3所述的干灰无尘卸灰系统,其特征在于:所述集尘罩上设有抽尘管,所述抽尘管通过伸缩软管连接有除尘机构。The dry dust-free dust-removing system according to claim 3, characterized in that: the dust collecting hood is provided with a dust extraction pipe, and the dust extraction pipe is connected with a dust removal mechanism through a telescopic hose.
  5. 如权利要求1至4中任一项所述的干灰无尘卸灰系统,其特征在于:所述第一螺旋输灰机和/或所述第二螺旋输灰机上设有助吹管,所述助吹管通过伸缩软管连接有惰性气体供管。The dry ash and dust-free ash unloading system according to any one of claims 1 to 4, characterized in that: the first screw ash conveyor and/or the second screw ash conveyor is provided with a blowing-assisting pipe, so The blowing aid pipe is connected with an inert gas supply pipe through a telescopic hose.
  6. 如权利要求1所述的干灰无尘卸灰系统,其特征在于:还包括事故卸灰管和事故卸灰装置,所述事故卸灰管分别与所述灰仓和所述事故卸灰装置连接,于所述事故卸灰管上设有第二卸灰控制阀。The dry ash and dust-free ash unloading system according to claim 1, further comprising an accident ash discharge pipe and an accident ash discharge device, the accident ash discharge pipe is respectively connected with the ash bin and the accident ash discharge device connected, and a second ash discharge control valve is arranged on the accident ash discharge pipe.
  7. 如权利要求6所述的干灰无尘卸灰系统,其特征在于:所述事故卸灰装置包括地面吸料装置,或包括伸缩式卸料管以及用于驱使该伸缩式卸料管伸缩的伸缩驱动单元。The dry ash and dust-free ash unloading system according to claim 6, wherein the accident ash unloading device comprises a ground suction device, or a telescopic discharge pipe and a telescopic discharge pipe for driving the telescopic discharge pipe to expand and contract. Telescopic drive unit.
  8. 一种转炉烟气处理系统,包括烟气除尘装置,其特征在于:还包括如权利要 求1至7中任一项所述的干灰无尘卸灰系统,所述烟气除尘装置的卸灰口通过干灰转运单元与所述灰仓连接。A converter flue gas treatment system, comprising a flue gas dedusting device, characterized in that it further comprises the dry ash and dust-free ash unloading system according to any one of claims 1 to 7, wherein the ash unloading of the flue gas dedusting device The mouth is connected to the ash bin through a dry ash transport unit.
PCT/CN2021/124699 2020-11-30 2021-10-19 Dust-free dry dust discharging system, and converter flue gas treatment system WO2022111137A1 (en)

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