WO2022110822A1 - Method for separating copper and manganese, and application thereof - Google Patents

Method for separating copper and manganese, and application thereof Download PDF

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Publication number
WO2022110822A1
WO2022110822A1 PCT/CN2021/105651 CN2021105651W WO2022110822A1 WO 2022110822 A1 WO2022110822 A1 WO 2022110822A1 CN 2021105651 W CN2021105651 W CN 2021105651W WO 2022110822 A1 WO2022110822 A1 WO 2022110822A1
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extraction
extractant
optionally
copper
manganese
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PCT/CN2021/105651
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French (fr)
Chinese (zh)
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王雪
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苏州博萃循环科技有限公司
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0063Hydrometallurgy
    • C22B15/0084Treating solutions
    • C22B15/0086Treating solutions by physical methods
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B47/00Obtaining manganese
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the application belongs to the field of hydrometallurgy, and relates to a method for separating copper and manganese and its application.
  • the impurity ions in the cobalt raw material are removed in the P204 impurity removal process to form a chloride solution containing a large amount of impurity metals such as copper, manganese, and calcium. These solutions are often precipitated with sodium carbonate to form copper and manganese. Calcium carbonate, of which copper and manganese are most abundant and valuable.
  • a large cobalt smelter produces thousands of tons or even tens of thousands of tons of this carbonate slag every year, and the value of valuable metals is tens of millions.
  • Solvent extraction technology is an effective technology for separating and extracting various metals from solution. It has the advantages of high separation efficiency, simple process and equipment, continuous operation, and easy automatic control. It has been continuously concerned and developed by many researchers for a long time.
  • Chinese patent (publication number CN105274352A) adopts to add sulfuric acid to copper carbonate manganese slag to form sulfate solution, remove calcium sulfate precipitation, then use copper extraction reagents such as ketoxime or aldoxime to separate copper in the form of copper sulfate, and then Adjust the pH value of the solution after copper removal, add active metal powder to reduce cobalt to cobalt powder and separate out, obtain manganese-containing filtrate, add sodium carbonate to the filtrate, and precipitate manganese to obtain manganese carbonate; Chinese patent (CN102888513A ) Precipitate calcium through sulfate, precipitate copper-cobalt-zinc mixture with carbonate and sulfide, obtain manganese chloride crystal concentration, then use inorganic acid to dissolve copper-cobalt-
  • Cobalt sulfide and Cu + in the solution undergo a conversion reaction, and then add excess sulfide to make all the copper that does not participate in the reaction to form cuprous sulfide precipitation and remove, and finally adjust the pH of the cobalt-zinc solution and add sodium chloride or pass chlorine gas.
  • Cobalt is oxidized to cobalt hydroxide and separated out.
  • the purpose of this application is to provide a method for separating copper and manganese and application thereof, effectively separating copper and manganese in the feed liquid, simple operation, and in addition, the carboxylic acid extractant used has low water solubility and high stability , reduce process cost.
  • the application provides a method for separating copper and manganese and application thereof, the method comprises the following steps:
  • the first extraction is carried out to the copper-manganese feed liquid to obtain the first organic phase and the first aqueous phase; wherein, the extractant A used in the first extraction comprises one or at least two of the carboxylic acid extractants
  • the combination of species; the general formula of the carboxylic acid extractant is as follows:
  • R 1 and R 2 are independently C 3 -C 9 straight-chain or branched-chain alkyl groups; the volume ratio of extractant A to copper-manganese feed solution in the first extraction is (0.1-10):1; The extraction agent A used in the first extraction is saponified before use; the pH of the first aqueous phase is 3-4.5;
  • step (2) the first organic phase obtained in step (1) is washed and back-extracted successively to obtain a copper-containing solution;
  • step (3) performing a second extraction on the first aqueous phase obtained in step (1) to obtain a second organic phase and a second aqueous phase; the second organic phase is sequentially washed and back-extracted to obtain a manganese-rich solution.
  • the volume ratio of extractant A to copper-manganese feed liquid in the first extraction is (0.1-10):1, for example, it can be 0.1:1, 0.5:1, 1:1, 2:1, 3 : 1, 4:1, 5:1, 6:1, 7:1, 8:1, 9:1 or 10:1, etc., but not limited to the listed values, other unlisted values within this range are also applicable .
  • the pH of the first aqueous phase is 3-4.5, such as 3, 3.3, 3.5, 3.8, 4, 4.1, 4.2, 4.3, 4.4 or 4.5, etc., but not limited to the listed values, the The same applies to other non-recited values in the range.
  • the metal elements in the copper-manganese feed solution in step (1) include: Cu, Mn, Ca, Fe, Al, Co and Zn.
  • the concentration of Al in the copper-manganese feed solution is ⁇ 1g/L, for example, it can be 1g/L, 0.8g/L, 0.6g/L, 0.4g/L or 0.2g/L, etc., but not limited to Recited values apply equally well to other non-recited values within the range.
  • the volume fraction of the extractant A in the first extraction in step (1) is 5-30%, for example, it can be 5%, 10%, 15%, 20%, 25% or 30% %, etc., but not limited to the recited values, other unrecited values within the range are also applicable.
  • the first extraction in step (1) is multi-stage countercurrent extraction.
  • the number of stages of the multi-stage countercurrent extraction is 2-30, for example, it can be 2, 5, 10, 15, 20, 25 or 30, etc., but is not limited to the listed values. The values listed also apply.
  • the stirring speed in the first extraction of step (1) is 100-250r/min, such as 100r/min, 150r/min, 200r/min or 250r/min, etc., but not limited to the listed Numerical values, other non-recited values in the range apply equally.
  • the time of the first extraction described in step (1) is 5-30min, for example, it can be 5min, 10min, 15min, 20min, 25min or 30min, etc., but is not limited to the enumerated numerical values, and others are not listed in this range. The same value applies.
  • the saponification of step (1) is carried out by using 6-14mol/L lye, such as 6mol/L, 7mol/L, 8mol/L, 9mol/L, 10mol/L, 11 mol/L, 12 mol/L, 13 mol/L or 14 mol/L, etc., but not limited to the listed numerical values, and other unlisted numerical values within this range are also applicable.
  • the washing in step (2) is multi-stage countercurrent washing.
  • the number of stages of washing described in step (2) is 2-10, such as 2, 3, 4, 5, 6, 7, 8, 9 or 10, etc., but not limited to the listed values, The same applies to other non-recited values within this range.
  • the washing in step (2) is washing with an acid solution.
  • the back extraction in step (2) is to use acid solution for back extraction.
  • the volume ratio of the organic phase to the aqueous phase in the washing and stripping of the first organic phase is (0.1-10):1, for example, it can be 0.1:1, 0.5:1, 1:1, 2:1, 3:1, 4:1, 5:1, 6:1, 7:1, 8:1, 9:1 or 10:1, etc., but not limited to the listed values, and other unlisted values within the range are the same Be applicable.
  • the extractant B used in the second extraction in step (3) includes a phosphorus-type extractant and/or a carboxylic acid-type extractant.
  • the phosphorus-based extractant includes C272 and the like.
  • R 1 and R 2 are independently C 3 -C 9 straight-chain or branched-chain alkyl groups.
  • the carboxylic acid extractant in the extractant B includes one carboxylic acid or a mixture of at least two carboxylic acids.
  • the volume fraction of the extractant B is 5-30%, such as 5%, 10%, 15%, 20%, 25% or 30%, etc., but not limited to the listed values, the range The same applies to other values not listed here.
  • the volume ratio of extractant B to the first aqueous phase in the second extraction described in step (3) is (0.1-10):1, for example, it can be 0.1:1, 0.5:1, 1:1, 2:1, 3:1, 4:1, 5:1, 6:1, 7:1, 8:1, 9:1 or 10:1, etc., but not limited to the listed values, the The same applies to other non-recited values in the range.
  • the second extraction in step (3) is multi-stage countercurrent extraction.
  • the number of stages of the multi-stage countercurrent extraction is 2-30, for example, it can be 5, 10, 15, 20, 25 or 30, etc., but is not limited to the listed values, and other unlisted values within this range The same applies to numerical values.
  • the stirring speed in the second extraction in step (3) is 100-250r/min, such as 100r/min, 150r/min, 200r/min or 250r/min, etc., but not limited to the listed Numerical values, other non-recited values in the range apply equally.
  • the time of the second extraction described in step (3) is 5-30min, such as 5min, 10min, 15min, 20min, 25min or 30min, etc., but not limited to the enumerated numerical values, other not enumerated in this range. The same value applies.
  • the pH value of the second aqueous phase will have different pH value operating ranges due to different extraction agents, which are not specifically limited in this application.
  • the pH value of the second aqueous phase is 3-4, and the pH value of the second aqueous phase is 4.5-6.5, optionally 5-6.5.
  • the extractant B used in the second extraction in step (3) is saponified before use.
  • the saponification is carried out using 6-14mol/L lye, such as 6mol/L, 7mol/L, 8mol/L, 9mol/L, 10mol/L, 11mol/L, 12mol/L, 13mol/L or 14mol/L, etc., but not limited to the listed values, and other unlisted values within this range are also applicable.
  • the washing in step (3) is multi-stage countercurrent washing.
  • the number of stages of washing described in step (3) is 2-10, such as 2, 3, 4, 5, 6, 7, 8, 9 or 10, etc., but not limited to the listed values, The same applies to other non-recited values within this range.
  • the washing in step (3) is washing with an acid solution.
  • the volume ratio of the organic phase to the aqueous phase in the washing in step (3) is (0.1-10):1, for example, it can be 0.1:1, 0.5:1, 1:1, 2:1, 3:1: 1, 4:1, 5:1, 6:1, 7:1, 8:1, 9:1 or 10:1, etc., but not limited to the listed values, and other unlisted values within this range are also applicable.
  • the back extraction in step (3) is to use acid solution for back extraction.
  • the volume ratio of the organic phase and the water phase in the stripping described in step (3) is (0.1-10):1, for example, it can be 0.1:1, 0.5:1, 1:1, 2:1, 3 : 1, 4:1, 5:1, 6:1, 7:1, 8:1, 9:1 or 10:1, etc., but not limited to the listed values, other unlisted values within this range are also applicable .
  • the second aqueous phase is sequentially subjected to degreasing and crystallization to obtain sodium sulfate crystals.
  • the crystallization mode is MVR evaporation.
  • the method comprises the following steps:
  • the first extraction is carried out to the copper-manganese feed liquid to obtain the first organic phase and the first aqueous phase; wherein, the extractant A used in the first extraction comprises one or at least two of the carboxylic acid extractants
  • the combination of species; the general formula of the carboxylic acid extractant is as follows:
  • R 1 and R 2 are independently C 3 -C 9 straight-chain or branched-chain alkyl groups; in the first extraction, the volume ratio of the extractant A to the copper-manganese feed solution is (0.1-10): 1.
  • the volume fraction of extractant A in the first extraction is 5-30%; the time of the first extraction is 5-30min; the extractant A used in the first extraction is saponified before use; the first aqueous phase
  • the pH is 3-4.5;
  • step (2) the first organic phase obtained in step (1) is washed and back-extracted successively to obtain a copper-containing solution;
  • the first aqueous phase obtained in step (1) is subjected to the second extraction to obtain the second organic phase and the second aqueous phase; the second organic phase is sequentially washed and back-extracted to obtain a manganese-rich solution;
  • the extractant B used in the second extraction includes phosphorus type extractant and/or carboxylic acid type extractant; the general formula of the carboxylic acid type extractant is as follows:
  • R 1 and R 2 are independently C 3 -C 9 linear or branched chain alkyl; the volume fraction of the extractant B is 5-30%; the extractant B and the first water in the second extraction The volume ratio of the phases is (0.1-10): 1; the time of the second extraction is 5-30 min.
  • the second organic phase obtained by the second extraction can be returned to the first extraction for copper extraction.
  • the solution after stripping will contain zinc, which can be removed by conventional methods before the first or second extraction, for example, using phosphorus type and/or carboxylate in step (1).
  • the acid extractant is extracted and removed.
  • carboxylic acid extractant is used for extraction, zinc ions can be extracted and removed by controlling the equilibrium pH of the water phase to be 4.5-5; at the same time, if the solution contains iron and aluminum, the existing technology can be used.
  • the iron and aluminum are removed by conventional means such as chemical precipitation, extraction (such as the carboxylic acid extractant in this application), etc., and then the first extraction is performed.
  • the diluent of the extractant includes one or a combination of at least two of mineral spirits, kerosene, Escaid 110, hexane, heptane, and dodecane.
  • the combination may be a combination of mineral spirits and kerosene, a combination of Escaid 110 and hexane, or a combination of heptane and dodecane, etc., but is not limited to the listed combinations, and other unlisted combinations within the scope are also applicable.
  • the solvent may be No. 200 mineral spirits and/or No. 260 mineral spirits.
  • the dodecane may be n-dodecane or the like.
  • the alkaline solution includes one or a combination of at least two of sodium hydroxide solution, potassium hydroxide solution or ammonia water.
  • the combination can be a combination of sodium hydroxide solution and potassium hydroxide solution or a combination of potassium hydroxide solution and ammonia water, etc., but is not limited to the listed combinations, and other unlisted combinations within the scope are also applicable.
  • the acid solution in washing and stripping is sulfuric acid and/or hydrochloric acid, etc.
  • the pH of the acid solution used for washing is 1-2, such as 1, 1.2, 1.4, 1.5, 1.8 or 2, etc., but not limited to Enumerated numerical values, other unenumerated numerical values in this range are equally applicable
  • the concentration of hydrochloric acid used in back extraction is 1-6mol/L, such as 1mol/L, 1.5mol/L, 2mol/L, 3mol/L, 4mol/L , 5mol/L or 6mol/L, etc., but not limited to the enumerated values, other unenumerated values in this range are also applicable
  • the sulfuric acid concentration used in back extraction is 0.5-3.5mol/L, such as 0.5mol/L, 1mol/L L, 2mol/L, 3mol/L, or 3.5mol/L, etc., but not limited to the listed values, and other unlisted values within this range are also applicable.
  • the extractant obtained by back-extraction of the first organic phase can be returned to the extraction operation after saponification.
  • the mixture of one or more carboxylic acids of the carboxylic acid extractant such as extractant BC196 (in the general formula, R 1 is n-butyl group, R 2 is a compound corresponding to isononyl), extracts Reagent BC192 (in the general formula, R 1 is a compound corresponding to n-hexyl, and R 2 is a compound corresponding to n-nonyl), a mixture of extractants BC196 and BC192.
  • the countercurrent extraction is one of the extraction and separation operation methods.
  • the aqueous phase and the organic phase containing the extract are respectively flowed from both ends of the extractor, and flow in opposite directions, and perform continuous multi-stage stirring and contact layering to achieve purpose of separation.
  • reaction equation of the relevant procedure is as follows:
  • M is Cu 2+ , Mn 2+ and other metals.
  • the present application at least has the following beneficial effects:
  • the method provided by the application has good separation effect on metal ions, effectively separates and extracts copper and manganese in the copper-manganese feed liquid, has simple operation, stable process and low operating cost. Recyclable.
  • the extraction rate of copper and manganese is greater than or equal to 99.5%
  • the reverse extraction rate of sulfuric acid is greater than or equal to 99.5%
  • Example 1 is a schematic diagram of a method for separating copper and manganese from a copper and manganese feed solution in Example 1 of the present application.
  • This embodiment provides a method for separating copper and manganese and its application, as shown in FIG. 1 .
  • the copper-manganese feed solution in this example comes from P204 extraction and impurity removal solution: manganese 58g/L, copper 15g/L, calcium 0.5g/L, zinc 3.2g/L, iron 0.01g/L.
  • C272 was used to remove iron and zinc at the beginning of the extraction to obtain a copper-manganese feed solution after the removal of iron, aluminum and zinc.
  • Adopt the BC196 after saponification (volume fraction is 25%, diluent is Escaid 110, carry out saponification with the ammonia solution of 6mol/L) to carry out multistage countercurrent extraction to the first aqueous phase, the number of extraction stages is 8, the extraction agent and the first
  • the volume ratio of the aqueous phase is 4:1, the extraction time is 8 min, the stirring speed is 150 r/min, and the experiment temperature is 25 ° C.
  • the second organic phase and the second aqueous phase with a pH value of 5.7 are obtained respectively. After the second organic phase is washed with 5-stage countercurrent washing with sulfuric acid with a pH of 1.5, 2 mol/L sulfuric acid is used for back-extraction for 5 times. After extraction, a manganese-rich solution is obtained.
  • the extraction rates of Cu and Mn were 99.7% and 99.8%, respectively, and the stripping rates were 99.7% and 99.6%, respectively.
  • This embodiment provides a method for separating copper and manganese and its application.
  • manganese 10g/L, copper 0.01g/L, calcium 0.34g/L, and zinc 1.0g/L.
  • Adopt BC192 after saponification (volume fraction is 20%, diluent is No. 260 solvent oil, saponify with 10mol/L NaOH solution) to carry out 7-stage countercurrent extraction to copper-manganese feed solution, the volume of extraction agent and copper-manganese feed solution
  • the ratio is 0.2:1
  • the extraction time is 5min
  • the stirring speed is 200r/min
  • the experiment temperature is 20min
  • the first organic phase and the first aqueous phase with pH 4 are obtained respectively after phase separation.
  • 2 mol/L sulfuric acid was used to carry out back extraction once
  • the volume of the first organic phase and the washing solution or the back extraction solution was 10:1.
  • the copper sulfate solution is concentrated and crystallized after degreasing, and the organic phase obtained by back extraction is returned to the saponification process for recycling.
  • the first aqueous phase was subjected to multi-stage countercurrent extraction using the saponified C272 (volume fraction was 20%, the diluent was No. 260 solvent oil, and the NaOH solution of the saponification agent was 10 mol/L).
  • the volume ratio of an aqueous phase is 0.2:1, the extraction time is 5 min, the stirring speed is 200 r/min, and it is allowed to stand for 20 min.
  • the first aqueous phase after zinc removal after carrying out 3-stage countercurrent washing to the zinc-loaded organic phase with sulfuric acid with a pH of 1.2, and then using 2mol/L sulfuric acid to carry out back-extraction 2 times, washing or back-extracting the organic phase and the washing liquid Or the volume of the back-extraction solution is 10:1, and the obtained zinc-rich solution is concentrated and crystallized after degreasing.
  • the volume ratio of the extractant to the first aqueous phase is 1:1, other extraction conditions are the same as above, and the second organic phase and pH value are obtained by phase separation.
  • the second aqueous phase of 4 using pH 1.2 sulfuric acid to carry out 3-level countercurrent washing to the second organic phase, then using 2.5mol/L sulfuric acid to carry out back extraction 4 times, the organic phase in the washing or back extraction and the washing liquid or
  • the volume of the back-extraction solution was 10:1 to obtain a manganese-rich solution.
  • the extraction rates of Cu and Mn are 99.6% and 99.7%, respectively, and the stripping rates are 99.7% and 99.8%, respectively.
  • This embodiment provides a method for separating copper and manganese and its application.
  • manganese is 15g/L
  • copper is 0.05g/L
  • calcium is 0.4g/L
  • zinc is 1.2g/L.
  • Adopt BC196 loaded with manganese (derived from the second organic phase after washing) to carry out 4-stage countercurrent extraction to copper-manganese-calcium-zinc solution, the volume ratio of extractant to copper-manganese feed solution is 0.2:1, extraction time is 10min, stirring The speed is 150r/min, and the experiment temperature is 25°C.
  • the phase separation the first organic phase and the first aqueous phase with pH value of 4.5 are obtained, respectively.
  • 2.5mol/L sulfuric acid was used to carry out back extraction once again.
  • the volume of the first organic phase and the washing liquid or back extraction liquid was 10:1.
  • the copper sulfate solution obtained by back extraction was concentrated and crystallized after degreasing.
  • the organic phase obtained by extraction is returned to the saponification process for recycling.
  • Adopt saponified BC196 volume fraction is 25%, diluent is Escaid 110, carry out saponification with 8mol/L NaOH solution) to extract and remove the zinc in the first water phase, the extraction stage is 9, and the pH of the control water phase is 4.8 , after phase separation, the zinc-loaded organic phase and the first aqueous phase after zinc removal are obtained.
  • the zinc-loaded organic phase is washed with 5-stage countercurrent with dilute sulfuric acid with pH 1, 2.5 mol/L sulfuric acid is used for back-extraction twice.
  • the volume of the first organic phase and the washing liquid or the back-extraction liquid is 10:1, and the zinc sulfate solution obtained by the back-extraction is concentrated and crystallized after degreasing.
  • Adopt BC196 after saponification to carry out multistage countercurrent extraction to the first water phase after zinc removal the number of extraction stages is 7, the volume ratio of extractant to the first water phase is 2:1, the extraction time is 10min, and the stirring speed is 150r/ min, let stand for 10 min, the experimental temperature is 25 °C, and the second organic phase and the second aqueous phase with pH value of 6.5 are obtained respectively.
  • the mol/L sulfuric acid is back-extracted 4 times, and the volume ratio of the second organic phase to the washing liquid or back-extraction liquid is 10:1, and the manganese-rich solution is obtained after back-extraction.
  • the extraction rates of Cu and Mn were 99.6% and 99.5%, respectively, and the stripping rates were 99.7% and 99.7%, respectively.
  • Example 1 The only difference from Example 1 is that the extraction agent in the first extraction was replaced with a carboxylic acid extraction agent CA-12. After testing, the extraction rates of Cu and Mn were 98.6% and 99.0%, respectively, and the stripping rates were 99.5. % and 99.4%.

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Abstract

A method for separating copper and manganese, comprising the following steps: (1) performing first extraction on a copper-manganese liquid to obtain a first organic phase and a first aqueous phase, wherein an extraction agent A used in the first extraction comprises one or a combination of at least two of carboxylic acid extraction agents; (2) successively performing washing and back extraction on the first organic phase to obtain a copper-containing solution; and (3) performing second extraction on the first aqueous phase to obtain a second organic phase and a second aqueous phase, and successively performing washing and back extraction on the second organic phase to obtain a manganese rich solution.

Description

一种铜和锰的分离方法及其应用A kind of separation method of copper and manganese and its application 技术领域technical field
本申请属于湿法冶金领域,涉及一种铜和锰的分离方法及其应用。The application belongs to the field of hydrometallurgy, and relates to a method for separating copper and manganese and its application.
背景技术Background technique
目前,在钴的湿法冶金生产中,钴原料中的杂质离子在P204除杂工序中被除去,形成含大量铜锰钙等杂质金属的氯化物溶液,这些溶液常采用碳酸钠沉淀形成铜锰钙碳酸盐,其中铜和锰含量最多,且价值高。一个大型的钴冶炼厂每年产生的这种碳酸盐渣达数千吨以致上万吨,其中有价金属的价值达数千万。At present, in the hydrometallurgical production of cobalt, the impurity ions in the cobalt raw material are removed in the P204 impurity removal process to form a chloride solution containing a large amount of impurity metals such as copper, manganese, and calcium. These solutions are often precipitated with sodium carbonate to form copper and manganese. Calcium carbonate, of which copper and manganese are most abundant and valuable. A large cobalt smelter produces thousands of tons or even tens of thousands of tons of this carbonate slag every year, and the value of valuable metals is tens of millions.
溶剂萃取技术是从溶液中分离提取各种金属的有效技术,它具有分离效率高、工艺和设备简单、操作连续化、易于实现自动控制等优点。一直以来被众多研究者持续关注并不断发展。Solvent extraction technology is an effective technology for separating and extracting various metals from solution. It has the advantages of high separation efficiency, simple process and equipment, continuous operation, and easy automatic control. It has been continuously concerned and developed by many researchers for a long time.
目前,关于铜锰分离的相关工艺有很多,但存在分离方法复杂、铜锰分离效果不佳、成本高等问题。例如,中国专利(公开号CN105274352A)采用向碳酸铜锰渣中加入硫酸形成硫酸盐溶液,除去硫酸钙沉淀,然后用酮肟或醛肟等萃铜试剂将铜以硫酸铜的形式分离出来,再调整除铜后的溶液pH值,加入活泼金属粉末将钴还原为钴粉分离出去,得到含锰滤液,往所述滤液中加入碳酸钠,使锰沉淀下来获得锰碳酸盐;中国专利(CN102888513A)通过硫酸盐沉淀钙,碳酸盐和硫化物析出铜钴锌混合物,获得氯化锰结晶浓缩,再采用无机酸溶解铜钴锌混合物,并加还原剂还原铜,调节溶液pH使固态硫化锌、硫化钴与溶液中Cu +发生转化反应,再通过加入过量的硫化物使未参与反应的铜全部生成硫化亚铜沉淀除去,最后调节钴锌液pH并加入氯化钠或通入氯气,将钴氧化为氢氧化钴分离出去。 At present, there are many related processes for the separation of copper and manganese, but there are problems such as complicated separation methods, poor separation effect of copper and manganese, and high cost. For example, Chinese patent (publication number CN105274352A) adopts to add sulfuric acid to copper carbonate manganese slag to form sulfate solution, remove calcium sulfate precipitation, then use copper extraction reagents such as ketoxime or aldoxime to separate copper in the form of copper sulfate, and then Adjust the pH value of the solution after copper removal, add active metal powder to reduce cobalt to cobalt powder and separate out, obtain manganese-containing filtrate, add sodium carbonate to the filtrate, and precipitate manganese to obtain manganese carbonate; Chinese patent (CN102888513A ) Precipitate calcium through sulfate, precipitate copper-cobalt-zinc mixture with carbonate and sulfide, obtain manganese chloride crystal concentration, then use inorganic acid to dissolve copper-cobalt-zinc mixture, and add reducing agent to reduce copper, and adjust pH of solution to make solid zinc sulfide. , Cobalt sulfide and Cu + in the solution undergo a conversion reaction, and then add excess sulfide to make all the copper that does not participate in the reaction to form cuprous sulfide precipitation and remove, and finally adjust the pH of the cobalt-zinc solution and add sodium chloride or pass chlorine gas. Cobalt is oxidized to cobalt hydroxide and separated out.
发明内容SUMMARY OF THE INVENTION
本申请的目的在于提供一种铜和锰的分离方法及其应用,将料液中的铜和锰有效分离开来,操作简单,此外,采用的羧酸类萃取剂水溶性低,稳定性高,降低工艺成本。The purpose of this application is to provide a method for separating copper and manganese and application thereof, effectively separating copper and manganese in the feed liquid, simple operation, and in addition, the carboxylic acid extractant used has low water solubility and high stability , reduce process cost.
为达此目的,本申请采用以下技术方案:For this purpose, the application adopts the following technical solutions:
本申请提供一种铜和锰的分离方法及其应用,所述方法包括如下步骤:The application provides a method for separating copper and manganese and application thereof, the method comprises the following steps:
(1)对铜锰料液进行第一萃取,得到第一有机相和第一水相;其中,所述第一萃取中使用的萃取剂A包括羧酸类萃取剂中的1种或至少2种的组合;所述羧酸类萃取剂结构通式如下:(1) the first extraction is carried out to the copper-manganese feed liquid to obtain the first organic phase and the first aqueous phase; wherein, the extractant A used in the first extraction comprises one or at least two of the carboxylic acid extractants The combination of species; the general formula of the carboxylic acid extractant is as follows:
Figure PCTCN2021105651-appb-000001
Figure PCTCN2021105651-appb-000001
其中,R 1和R 2独立地为C 3~C 9直链或支链烷基;所述第一萃取中萃取剂A与铜锰料液的体积比为(0.1-10):1;所述第一萃取中所用的萃取剂A使用前进行皂化;所述第一水相的pH为3-4.5; Wherein, R 1 and R 2 are independently C 3 -C 9 straight-chain or branched-chain alkyl groups; the volume ratio of extractant A to copper-manganese feed solution in the first extraction is (0.1-10):1; The extraction agent A used in the first extraction is saponified before use; the pH of the first aqueous phase is 3-4.5;
(2)将步骤(1)得到的第一有机相依次进行洗涤和反萃,得到含铜溶液;(2) the first organic phase obtained in step (1) is washed and back-extracted successively to obtain a copper-containing solution;
(3)将步骤(1)得到的第一水相进行第二萃取,得到第二有机相和第二水相;所述第二有机相经依次进行的洗涤和反萃得到富锰溶液。(3) performing a second extraction on the first aqueous phase obtained in step (1) to obtain a second organic phase and a second aqueous phase; the second organic phase is sequentially washed and back-extracted to obtain a manganese-rich solution.
通过本申请提供的方法,将铜锰两种有价金属分离提取,操作简单,同时,羧酸类萃取剂对Cu和Mn提取率均大于99.5%,硫酸反萃率大于99.5%。By the method provided in the present application, the two valuable metals of copper and manganese are separated and extracted, and the operation is simple.
本申请中,所述第一萃取中萃取剂A与铜锰料液的体积比为(0.1-10):1,例如可以是0.1:1、0.5:1、1:1、2:1、3:1、4:1、5:1、6:1、7:1、8:1、9:1或10:1等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。In this application, the volume ratio of extractant A to copper-manganese feed liquid in the first extraction is (0.1-10):1, for example, it can be 0.1:1, 0.5:1, 1:1, 2:1, 3 : 1, 4:1, 5:1, 6:1, 7:1, 8:1, 9:1 or 10:1, etc., but not limited to the listed values, other unlisted values within this range are also applicable .
本申请中,所述第一水相的pH为3-4.5,例如可以是3、3.3、3.5、3.8、4、4.1、4.2、4.3、4.4或4.5等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。In this application, the pH of the first aqueous phase is 3-4.5, such as 3, 3.3, 3.5, 3.8, 4, 4.1, 4.2, 4.3, 4.4 or 4.5, etc., but not limited to the listed values, the The same applies to other non-recited values in the range.
作为本申请可选的技术方案,步骤(1)所述铜锰料液中的金属元素包括:Cu、Mn、Ca、Fe、Al、Co及Zn。As an optional technical solution of the present application, the metal elements in the copper-manganese feed solution in step (1) include: Cu, Mn, Ca, Fe, Al, Co and Zn.
可选地,所述铜锰料液中Al的浓度≤1g/L,例如可以是1g/L、0.8g/L、0.6g/L、0.4g/L或0.2g/L等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。Optionally, the concentration of Al in the copper-manganese feed solution is ≤1g/L, for example, it can be 1g/L, 0.8g/L, 0.6g/L, 0.4g/L or 0.2g/L, etc., but not limited to Recited values apply equally well to other non-recited values within the range.
作为本申请可选的技术方案,步骤(1)所述第一萃取中萃取剂A的体积分数为5-30%,例如可以是5%、10%、15%、20%、25%或30%等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。As an optional technical solution of the present application, the volume fraction of the extractant A in the first extraction in step (1) is 5-30%, for example, it can be 5%, 10%, 15%, 20%, 25% or 30% %, etc., but not limited to the recited values, other unrecited values within the range are also applicable.
可选地,步骤(1)所述第一萃为多级逆流萃取。Optionally, the first extraction in step (1) is multi-stage countercurrent extraction.
可选地,所述多级逆流萃取的级数为2-30级,例如可以是2、5、10、15、20、25或30等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。Optionally, the number of stages of the multi-stage countercurrent extraction is 2-30, for example, it can be 2, 5, 10, 15, 20, 25 or 30, etc., but is not limited to the listed values. The values listed also apply.
可选地,步骤(1)所述第一萃取中的搅拌速度为100-250r/min,例如可以是100r/min、150r/min、200r/min或250r/min等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。Optionally, the stirring speed in the first extraction of step (1) is 100-250r/min, such as 100r/min, 150r/min, 200r/min or 250r/min, etc., but not limited to the listed Numerical values, other non-recited values in the range apply equally.
可选地,步骤(1)所述第一萃取的时间为5-30min,例如可以是5min、10min、15min、20min、25min或30min等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。Optionally, the time of the first extraction described in step (1) is 5-30min, for example, it can be 5min, 10min, 15min, 20min, 25min or 30min, etc., but is not limited to the enumerated numerical values, and others are not listed in this range. The same value applies.
作为本申请可选的技术方案,步骤(1)所述皂化采用6-14mol/L的碱液进行,例如可以是6mol/L、7mol/L、8mol/L、9mol/L、10mol/L、11mol/L、12mol/L、 13mol/L或14mol/L等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。As an optional technical solution of the present application, the saponification of step (1) is carried out by using 6-14mol/L lye, such as 6mol/L, 7mol/L, 8mol/L, 9mol/L, 10mol/L, 11 mol/L, 12 mol/L, 13 mol/L or 14 mol/L, etc., but not limited to the listed numerical values, and other unlisted numerical values within this range are also applicable.
作为本申请可选的技术方案,步骤(2)所述洗涤为多级逆流洗涤。As an optional technical solution of the present application, the washing in step (2) is multi-stage countercurrent washing.
可选地,步骤(2)所述洗涤的级数为2-10级,例如可以是2、3、4、5、6、7、8、9或10等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。Optionally, the number of stages of washing described in step (2) is 2-10, such as 2, 3, 4, 5, 6, 7, 8, 9 or 10, etc., but not limited to the listed values, The same applies to other non-recited values within this range.
可选地,步骤(2)所述洗涤为采用酸液进行洗涤。Optionally, the washing in step (2) is washing with an acid solution.
可选地,步骤(2)所述反萃为采用酸液进行反萃。Optionally, the back extraction in step (2) is to use acid solution for back extraction.
本申请中,第一有机相的洗涤和反萃中有机相和水相的体积比为(0.1-10):1,例如可以是0.1:1、0.5:1、1:1、2:1、3:1、4:1、5:1、6:1、7:1、8:1、9:1或10:1等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。In this application, the volume ratio of the organic phase to the aqueous phase in the washing and stripping of the first organic phase is (0.1-10):1, for example, it can be 0.1:1, 0.5:1, 1:1, 2:1, 3:1, 4:1, 5:1, 6:1, 7:1, 8:1, 9:1 or 10:1, etc., but not limited to the listed values, and other unlisted values within the range are the same Be applicable.
作为本申请可选的技术方案,步骤(3)所述第二萃取中所用的萃取剂B包括磷型萃取剂和/或羧酸类萃取剂。As an optional technical solution of the present application, the extractant B used in the second extraction in step (3) includes a phosphorus-type extractant and/or a carboxylic acid-type extractant.
本申请中,所述磷型萃取剂包括C272等。In this application, the phosphorus-based extractant includes C272 and the like.
可选地,所述羧酸类萃取剂结构通式如下:Optionally, the general structural formula of the carboxylic acid extractant is as follows:
Figure PCTCN2021105651-appb-000002
Figure PCTCN2021105651-appb-000002
其中,R 1和R 2独立地为C 3~C 9直链或支链烷基。 Wherein, R 1 and R 2 are independently C 3 -C 9 straight-chain or branched-chain alkyl groups.
可选地,所述萃取剂B中的羧酸类萃取剂包括1种羧酸或至少2种羧酸的混合物。Optionally, the carboxylic acid extractant in the extractant B includes one carboxylic acid or a mixture of at least two carboxylic acids.
可选地,所述萃取剂B的体积分数为5-30%,例如可以是5%、10%、15%、20%、25%或30%等,但不限于所列举的数值,该范围内其他未列举的数值同样 适用。Optionally, the volume fraction of the extractant B is 5-30%, such as 5%, 10%, 15%, 20%, 25% or 30%, etc., but not limited to the listed values, the range The same applies to other values not listed here.
作为本申请可选的技术方案,步骤(3)所述第二萃取中萃取剂B与第一水相的体积比为(0.1-10):1,例如可以是0.1:1、0.5:1、1:1、2:1、3:1、4:1、5:1、6:1、7:1、8:1、9:1或10:1等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。As an optional technical solution of the present application, the volume ratio of extractant B to the first aqueous phase in the second extraction described in step (3) is (0.1-10):1, for example, it can be 0.1:1, 0.5:1, 1:1, 2:1, 3:1, 4:1, 5:1, 6:1, 7:1, 8:1, 9:1 or 10:1, etc., but not limited to the listed values, the The same applies to other non-recited values in the range.
可选地,步骤(3)所述第二萃取为多级逆流萃取。Optionally, the second extraction in step (3) is multi-stage countercurrent extraction.
可选地,所述多级逆流萃取的级数为2-30级,例如可以是5、10、15、20、25或30等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。Optionally, the number of stages of the multi-stage countercurrent extraction is 2-30, for example, it can be 5, 10, 15, 20, 25 or 30, etc., but is not limited to the listed values, and other unlisted values within this range The same applies to numerical values.
可选地,步骤(3)所述第二萃取中的搅拌速度为100-250r/min,例如可以是100r/min、150r/min、200r/min或250r/min等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。Optionally, the stirring speed in the second extraction in step (3) is 100-250r/min, such as 100r/min, 150r/min, 200r/min or 250r/min, etc., but not limited to the listed Numerical values, other non-recited values in the range apply equally.
可选地,步骤(3)所述第二萃取的时间为5-30min,例如可以是5min、10min、15min、20min、25min或30min等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。Optionally, the time of the second extraction described in step (3) is 5-30min, such as 5min, 10min, 15min, 20min, 25min or 30min, etc., but not limited to the enumerated numerical values, other not enumerated in this range. The same value applies.
本申请中,第二水相的pH值由于萃取剂不同会有不同的pH值作业区间,本申请中不做具体限定,如采用C272时,第二水相的pH值为3-4,采用所述羧酸类萃取剂时,第二水相的pH值为4.5-6.5,可选为5-6.5。In this application, the pH value of the second aqueous phase will have different pH value operating ranges due to different extraction agents, which are not specifically limited in this application. For example, when C272 is used, the pH value of the second aqueous phase is 3-4, and the When the carboxylic acid type extractant is used, the pH value of the second aqueous phase is 4.5-6.5, optionally 5-6.5.
作为本申请可选的技术方案,步骤(3)所述第二萃取中所用的萃取剂B使用前进行皂化。As an optional technical solution of the present application, the extractant B used in the second extraction in step (3) is saponified before use.
可选地,所述皂化为采用6-14mol/L的碱液进行,例如可以是6mol/L、7mol/L、8mol/L、9mol/L、10mol/L、11mol/L、12mol/L、13mol/L或14mol/L等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。Optionally, the saponification is carried out using 6-14mol/L lye, such as 6mol/L, 7mol/L, 8mol/L, 9mol/L, 10mol/L, 11mol/L, 12mol/L, 13mol/L or 14mol/L, etc., but not limited to the listed values, and other unlisted values within this range are also applicable.
作为本申请可选的技术方案,步骤(3)所述洗涤为多级逆流洗涤。As an optional technical solution of the present application, the washing in step (3) is multi-stage countercurrent washing.
可选地,步骤(3)所述洗涤的级数为2-10级,例如可以是2、3、4、5、6、7、8、9或10等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。Optionally, the number of stages of washing described in step (3) is 2-10, such as 2, 3, 4, 5, 6, 7, 8, 9 or 10, etc., but not limited to the listed values, The same applies to other non-recited values within this range.
可选地,步骤(3)所述洗涤为采用酸液进行洗涤。Optionally, the washing in step (3) is washing with an acid solution.
可选地,步骤(3)所述洗涤中有机相和水相的体积比为(0.1-10):1,例如可以是0.1:1、0.5:1、1:1、2:1、3:1、4:1、5:1、6:1、7:1、8:1、9:1或10:1等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。Optionally, the volume ratio of the organic phase to the aqueous phase in the washing in step (3) is (0.1-10):1, for example, it can be 0.1:1, 0.5:1, 1:1, 2:1, 3:1: 1, 4:1, 5:1, 6:1, 7:1, 8:1, 9:1 or 10:1, etc., but not limited to the listed values, and other unlisted values within this range are also applicable.
可选地,步骤(3)所述反萃为采用酸液进行反萃。Optionally, the back extraction in step (3) is to use acid solution for back extraction.
可选地,步骤(3)所述反萃中有机相和水相的体积比为(0.1-10):1,例如可以是0.1:1、0.5:1、1:1、2:1、3:1、4:1、5:1、6:1、7:1、8:1、9:1或10:1等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。Optionally, the volume ratio of the organic phase and the water phase in the stripping described in step (3) is (0.1-10):1, for example, it can be 0.1:1, 0.5:1, 1:1, 2:1, 3 : 1, 4:1, 5:1, 6:1, 7:1, 8:1, 9:1 or 10:1, etc., but not limited to the listed values, other unlisted values within this range are also applicable .
可选地,所述第二水相依次经除油和结晶,得到硫酸钠晶体。Optionally, the second aqueous phase is sequentially subjected to degreasing and crystallization to obtain sodium sulfate crystals.
可选地,所述结晶的方式为MVR蒸发。Optionally, the crystallization mode is MVR evaporation.
作为本申请可选的技术方案,所述方法包括如下步骤:As an optional technical solution of the present application, the method comprises the following steps:
(1)对铜锰料液进行第一萃取,得到第一有机相和第一水相;其中,所述第一萃取中使用的萃取剂A包括羧酸类萃取剂中的1种或至少2种的组合;所述羧酸类萃取剂结构通式如下:(1) the first extraction is carried out to the copper-manganese feed liquid to obtain the first organic phase and the first aqueous phase; wherein, the extractant A used in the first extraction comprises one or at least two of the carboxylic acid extractants The combination of species; the general formula of the carboxylic acid extractant is as follows:
Figure PCTCN2021105651-appb-000003
Figure PCTCN2021105651-appb-000003
其中,R 1和R 2独立地为C 3~C 9直链或支链烷基;所述第一萃取中萃取剂A与铜锰料液的体积比为(0.1-10):1所述第一萃取中萃取剂A的体积分数为5-30%; 所述第一萃取的时间为5-30min;所述第一萃取中所用的萃取剂A使用前进行皂化;所述第一水相的pH为3-4.5; Wherein, R 1 and R 2 are independently C 3 -C 9 straight-chain or branched-chain alkyl groups; in the first extraction, the volume ratio of the extractant A to the copper-manganese feed solution is (0.1-10): 1. The volume fraction of extractant A in the first extraction is 5-30%; the time of the first extraction is 5-30min; the extractant A used in the first extraction is saponified before use; the first aqueous phase The pH is 3-4.5;
(2)将步骤(1)得到的第一有机相依次进行洗涤和反萃,得到含铜溶液;(2) the first organic phase obtained in step (1) is washed and back-extracted successively to obtain a copper-containing solution;
(3)将步骤(1)得到的第一水相进行第二萃取,得到第二有机相和第二水相;所述第二有机相经依次进行的洗涤和反萃得到富锰溶液;其中,所述第二萃取中所用的萃取剂B包括磷型萃取剂和/或羧酸类萃取剂;所述羧酸类萃取剂结构通式如下:(3) the first aqueous phase obtained in step (1) is subjected to the second extraction to obtain the second organic phase and the second aqueous phase; the second organic phase is sequentially washed and back-extracted to obtain a manganese-rich solution; wherein , the extractant B used in the second extraction includes phosphorus type extractant and/or carboxylic acid type extractant; the general formula of the carboxylic acid type extractant is as follows:
Figure PCTCN2021105651-appb-000004
Figure PCTCN2021105651-appb-000004
其中,R 1和R 2独立地为C 3~C 9直链或支链烷基;所述萃取剂B的体积分数为5-30%;所述第二萃取中萃取剂B与第一水相的体积比为(0.1-10):1;所述第二萃取的时间为5-30min。 Wherein, R 1 and R 2 are independently C 3 -C 9 linear or branched chain alkyl; the volume fraction of the extractant B is 5-30%; the extractant B and the first water in the second extraction The volume ratio of the phases is (0.1-10): 1; the time of the second extraction is 5-30 min.
本申请中,第二萃取得到的第二有机相可以返回第一萃取进行萃铜。In the present application, the second organic phase obtained by the second extraction can be returned to the first extraction for copper extraction.
本申请中,当混合溶液中含锌时,反萃后的溶液中会含有锌,可在第一或第二萃取前采用常规方法进行去除,例如采用磷型和/或步骤(1)中羧酸类萃取剂萃取除去,采用所述羧酸类萃取剂进行萃取时,可通过控制水相平衡pH在4.5-5将锌离子萃取除去;同时若溶液中含有铁铝时,可采用现有技术中常规的手段如化学沉淀,萃取(如本申请中的羧酸类萃取剂)等方法去除铁铝,然后再进行第一萃取。In this application, when the mixed solution contains zinc, the solution after stripping will contain zinc, which can be removed by conventional methods before the first or second extraction, for example, using phosphorus type and/or carboxylate in step (1). The acid extractant is extracted and removed. When the carboxylic acid extractant is used for extraction, zinc ions can be extracted and removed by controlling the equilibrium pH of the water phase to be 4.5-5; at the same time, if the solution contains iron and aluminum, the existing technology can be used. The iron and aluminum are removed by conventional means such as chemical precipitation, extraction (such as the carboxylic acid extractant in this application), etc., and then the first extraction is performed.
本申请中,萃取剂的稀释剂包括溶剂油、煤油、Escaid110、己烷、庚烷、十二烷中的1种或至少2种的组合。In the present application, the diluent of the extractant includes one or a combination of at least two of mineral spirits, kerosene, Escaid 110, hexane, heptane, and dodecane.
所述组合可以是溶剂油和煤油的组合,Escaid110和己烷的组合或庚烷和十 二烷的组合等,但不限于所列举的组合,该范围内其他未列举的组合同样适用。The combination may be a combination of mineral spirits and kerosene, a combination of Escaid 110 and hexane, or a combination of heptane and dodecane, etc., but is not limited to the listed combinations, and other unlisted combinations within the scope are also applicable.
本申请中,所述溶剂可以是200号溶剂油和/或260号溶剂油。In the present application, the solvent may be No. 200 mineral spirits and/or No. 260 mineral spirits.
本申请中,所述十二烷可以是正十二烷等。In the present application, the dodecane may be n-dodecane or the like.
本申请中,所述碱液包括氢氧化钠溶液、氢氧化钾溶液或氨水中的1种或至少2种的组合。In the present application, the alkaline solution includes one or a combination of at least two of sodium hydroxide solution, potassium hydroxide solution or ammonia water.
所述组合可以是氢氧化钠溶液和氢氧化钾溶液的组合或氢氧化钾溶液和氨水的组合等,但不限于所列举的组合,该范围内其他未列举的组合同样适用。The combination can be a combination of sodium hydroxide solution and potassium hydroxide solution or a combination of potassium hydroxide solution and ammonia water, etc., but is not limited to the listed combinations, and other unlisted combinations within the scope are also applicable.
本申请中,洗涤和反萃中的酸液为硫酸和/或盐酸等,洗涤采用酸液pH为1-2,例如可以是1、1.2、1.4、1.5、1.8或2等,但不限于所列举的数值,该范围内其他未列举的数值同样适用,反萃采用盐酸浓度为1-6mol/L,例如可以是1mol/L、1.5mol/L、2mol/L、3mol/L、4mol/L、5mol/L或6mol/L等,但不限于所列举的数值,该范围内其他未列举的数值同样适用,反萃所用硫酸浓度为0.5-3.5mol/L,例如0.5mol/L、1mol/L、2mol/L、3mol/L或3.5mol/L等,但不限于所列举的数值,该范围内其他未列举的数值同样适用。In this application, the acid solution in washing and stripping is sulfuric acid and/or hydrochloric acid, etc., and the pH of the acid solution used for washing is 1-2, such as 1, 1.2, 1.4, 1.5, 1.8 or 2, etc., but not limited to Enumerated numerical values, other unenumerated numerical values in this range are equally applicable, and the concentration of hydrochloric acid used in back extraction is 1-6mol/L, such as 1mol/L, 1.5mol/L, 2mol/L, 3mol/L, 4mol/L , 5mol/L or 6mol/L, etc., but not limited to the enumerated values, other unenumerated values in this range are also applicable, and the sulfuric acid concentration used in back extraction is 0.5-3.5mol/L, such as 0.5mol/L, 1mol/L L, 2mol/L, 3mol/L, or 3.5mol/L, etc., but not limited to the listed values, and other unlisted values within this range are also applicable.
本申请中,第一有机相经反萃得到的萃取剂经皂化后可返回萃取作业中。In the present application, the extractant obtained by back-extraction of the first organic phase can be returned to the extraction operation after saponification.
本申请中,所述的羧酸类萃取剂一种或多种羧酸的混合物,例如萃取剂BC196(通式中R 1为正丁基,R 2为异壬基所对应的化合物),萃取剂BC192(通式中R 1为正已基,R 2为正壬基所对应的化合物),萃取剂BC196和BC192的混合物。 In this application, the mixture of one or more carboxylic acids of the carboxylic acid extractant, such as extractant BC196 (in the general formula, R 1 is n-butyl group, R 2 is a compound corresponding to isononyl), extracts Reagent BC192 (in the general formula, R 1 is a compound corresponding to n-hexyl, and R 2 is a compound corresponding to n-nonyl), a mixture of extractants BC196 and BC192.
本申请中,所述逆流萃取是萃取分离操作法之一,含有被萃取物的水相及有机相分别从萃取器的两端流入,以相反方向流动,进行连续多级搅拌接触分层而达到分离的目的。In this application, the countercurrent extraction is one of the extraction and separation operation methods. The aqueous phase and the organic phase containing the extract are respectively flowed from both ends of the extractor, and flow in opposite directions, and perform continuous multi-stage stirring and contact layering to achieve purpose of separation.
本申请中,相关工序的反应方程式如下:In the present application, the reaction equation of the relevant procedure is as follows:
羧酸类萃取剂皂化:HA (org)+NaOH→NaA (org)+H 2O Carboxylic acid extractant saponification: HA (org) +NaOH→NaA (org) +H 2 O
羧酸类萃取剂萃取:2NaA (org)+MSO 4→MA 2(org)+Na 2SO 4 Carboxylic acid extraction: 2NaA (org) +MSO 4 →MA 2(org) +Na 2 SO 4
硫酸反萃:MA 2(org)+H 2SO 4→2HA (org)+MSO 4 Sulfuric acid stripping: MA 2(org) +H 2 SO 4 →2HA (org) +MSO 4
其中:M为Cu 2+、Mn 2+等金属。 Among them: M is Cu 2+ , Mn 2+ and other metals.
与现有技术方案相比,本申请至少具有以下有益效果:Compared with the prior art solutions, the present application at least has the following beneficial effects:
(1)本申请提供的方法,对金属离子分离效果好,将铜锰料液中铜锰有效分离提取,操作简单,工艺稳定,运行成本低,此外,酸类萃取剂水溶性低,有机相可循环利用。(1) The method provided by the application has good separation effect on metal ions, effectively separates and extracts copper and manganese in the copper-manganese feed liquid, has simple operation, stable process and low operating cost. Recyclable.
(2)本申请提供的回收方法中铜、锰提取率≥99.5%,硫酸反萃率≥99.5%。(2) In the recovery method provided by this application, the extraction rate of copper and manganese is greater than or equal to 99.5%, and the reverse extraction rate of sulfuric acid is greater than or equal to 99.5%.
附图说明Description of drawings
图1是本申请实施例1中的从铜锰料液中分离铜锰的方法的示意图。1 is a schematic diagram of a method for separating copper and manganese from a copper and manganese feed solution in Example 1 of the present application.
下面对本申请进一步详细说明。但下述的实例仅仅是本申请的简易例子,并不代表或限制本申请的权利保护范围,本申请的保护范围以权利要求书为准。The present application is described in further detail below. However, the following examples are only simple examples of the present application, and do not represent or limit the protection scope of the present application. The protection scope of the present application is subject to the claims.
具体实施方式Detailed ways
为更好地说明本申请,便于理解本申请的技术方案,本申请的典型但非限制性的实施例如下:In order to better illustrate the present application and facilitate the understanding of the technical solutions of the present application, typical but non-limiting examples of the present application are as follows:
实施例1Example 1
本实施例提供一种铜和锰的分离方法及其应用,如图1所示。This embodiment provides a method for separating copper and manganese and its application, as shown in FIG. 1 .
本实施例中的铜锰料液来源于P204萃取除杂液:锰58g/L,铜15g/L,钙0.5g/L,锌3.2g/L,铁0.01g/L。The copper-manganese feed solution in this example comes from P204 extraction and impurity removal solution: manganese 58g/L, copper 15g/L, calcium 0.5g/L, zinc 3.2g/L, iron 0.01g/L.
本实施例中为了得到单一的铜溶液和锰溶液,在萃取开始时进行了采用 C272进行除铁锌,得到除铁铝锌后的铜锰料液。In this example, in order to obtain a single copper solution and a manganese solution, C272 was used to remove iron and zinc at the beginning of the extraction to obtain a copper-manganese feed solution after the removal of iron, aluminum and zinc.
采用皂化后的BC196(体积分数为25%,稀释剂为Escaid 110,用6mol/L的氨水溶液进行皂化)对除铁铝锌后的铜锰料液进行10级逆流萃取,萃取剂与除铁铝锌后的铜锰料液的体积比为2:1,萃取时间为8min,搅拌速度为150r/min,实验温度为25℃,分相后分别获得第一有机相和pH值为3.5的第一水相,采用pH为1.5的硫酸对第一有机相进行2级逆流洗涤后,再采用2mol/L硫酸进行反萃3次,第一有机相与洗涤液或反萃液的体积为8:1,得到硫酸铜溶液经除油后浓缩结晶,反萃后的有机相返回皂化工序循环使用。Using saponified BC196 (volume fraction is 25%, the diluent is Escaid 110, and 6mol/L ammonia solution is used for saponification) to carry out 10-stage countercurrent extraction to the copper and manganese feed liquid after removing iron, aluminum and zinc, extracting agent and iron removing The volume ratio of the copper-manganese material solution after aluminum and zinc is 2:1, the extraction time is 8min, the stirring speed is 150r/min, and the experimental temperature is 25°C. An aqueous phase, after adopting the sulfuric acid of pH 1.5 to carry out 2-level countercurrent washing to the first organic phase, then adopting 2mol/L sulfuric acid to carry out back-extraction 3 times, the volume of the first organic phase and washing solution or back-extraction solution is 8: 1. The obtained copper sulfate solution is concentrated and crystallized after degreasing, and the organic phase after stripping is returned to the saponification process for recycling.
采用皂化后的BC196(体积分数为25%,稀释剂为Escaid 110,用6mol/L的氨水溶液进行皂化)对第一水相进行多级逆流萃取,萃取级数8级,萃取剂与第一水相的体积比为4:1,萃取时间为8min,搅拌速度为150r/min,静置15min,实验温度为25℃,分别获得第二有机相和pH值为5.7的第二水相,采用pH为1.5的硫酸对第二有机相进行5级逆流洗涤后,再采用2mol/L的硫酸进行反萃5次,第二有机相与洗涤液或反萃液的体积比为2:1,反萃后得到富锰溶液。Adopt the BC196 after saponification (volume fraction is 25%, diluent is Escaid 110, carry out saponification with the ammonia solution of 6mol/L) to carry out multistage countercurrent extraction to the first aqueous phase, the number of extraction stages is 8, the extraction agent and the first The volume ratio of the aqueous phase is 4:1, the extraction time is 8 min, the stirring speed is 150 r/min, and the experiment temperature is 25 ° C. The second organic phase and the second aqueous phase with a pH value of 5.7 are obtained respectively. After the second organic phase is washed with 5-stage countercurrent washing with sulfuric acid with a pH of 1.5, 2 mol/L sulfuric acid is used for back-extraction for 5 times. After extraction, a manganese-rich solution is obtained.
本实施例中Cu和Mn的提取率分别为99.7%和99.8%,反萃率分别为99.7%和99.6%。In this example, the extraction rates of Cu and Mn were 99.7% and 99.8%, respectively, and the stripping rates were 99.7% and 99.6%, respectively.
实施例2Example 2
本实施例提供一种铜和锰的分离方法及其应用,实施例中的铜锰料液中:锰10g/L,铜0.01g/L,钙0.34g/L,锌1.0g/L。This embodiment provides a method for separating copper and manganese and its application. In the copper-manganese feed solution in the embodiment, manganese 10g/L, copper 0.01g/L, calcium 0.34g/L, and zinc 1.0g/L.
采用皂化后的BC192(体积分数为20%,稀释剂为260号溶剂油,用10mol/L的NaOH溶液进行皂化)对铜锰料液进行7级逆流萃取,萃取剂与铜锰料液的体积比为0.2:1,萃取时间为5min,搅拌速度为200r/min,静置20min,实验温 度为25℃,分相后分别获得第一有机相和pH值为4的第一水相,采用pH为1.2的硫酸对第一有机相进行4级逆流洗涤后,再采用2mol/L硫酸进行反萃1次,第一有机相与洗涤液或反萃液的体积为10:1,反萃得到的硫酸铜溶液经除油后浓缩结晶,反萃得到的有机相返回皂化工序循环使用。Adopt BC192 after saponification (volume fraction is 20%, diluent is No. 260 solvent oil, saponify with 10mol/L NaOH solution) to carry out 7-stage countercurrent extraction to copper-manganese feed solution, the volume of extraction agent and copper-manganese feed solution The ratio is 0.2:1, the extraction time is 5min, the stirring speed is 200r/min, the experiment temperature is 20min, and the first organic phase and the first aqueous phase with pH 4 are obtained respectively after phase separation. After carrying out 4-stage countercurrent washing to the first organic phase for 1.2% sulfuric acid, 2 mol/L sulfuric acid was used to carry out back extraction once, and the volume of the first organic phase and the washing solution or the back extraction solution was 10:1. The copper sulfate solution is concentrated and crystallized after degreasing, and the organic phase obtained by back extraction is returned to the saponification process for recycling.
采用皂化后的C272(体积分数为20%,稀释剂为260号溶剂油,皂化剂10mol/L的NaOH溶液)对第一水相进行多级逆流萃取,萃取级数5级,萃取剂与第一水相的体积比为0.2:1,萃取时间为5min,搅拌速度为200r/min,静置20min,实验温度为常规温度25℃,控制水相pH值2.5,分相,获得负载锌有机相和除锌后第一水相,采用pH为1.2的硫酸对负载锌有机相进行3级逆流洗涤后,再采用2mol/L硫酸进行反萃2次,洗涤或反萃中的有机相与洗涤液或反萃液的体积为10:1,得到富锌溶液经除油后浓缩结晶。The first aqueous phase was subjected to multi-stage countercurrent extraction using the saponified C272 (volume fraction was 20%, the diluent was No. 260 solvent oil, and the NaOH solution of the saponification agent was 10 mol/L). The volume ratio of an aqueous phase is 0.2:1, the extraction time is 5 min, the stirring speed is 200 r/min, and it is allowed to stand for 20 min. and the first aqueous phase after zinc removal, after carrying out 3-stage countercurrent washing to the zinc-loaded organic phase with sulfuric acid with a pH of 1.2, and then using 2mol/L sulfuric acid to carry out back-extraction 2 times, washing or back-extracting the organic phase and the washing liquid Or the volume of the back-extraction solution is 10:1, and the obtained zinc-rich solution is concentrated and crystallized after degreasing.
采用皂化后的C272对除锌后第一水相进行5级萃取,萃取剂与第一水相的体积比为1:1,其它萃取条件同上,分相分别获得第二有机相和pH值为4的第二水相,采用pH为1.2的硫酸对第二有机相进行3级逆流洗涤后,再采用2.5mol/L硫酸进行反萃4次,洗涤或反萃中的有机相与洗涤液或反萃液的体积为10:1,得到富锰溶液。Use saponified C272 to perform 5-stage extraction on the first aqueous phase after zinc removal, the volume ratio of the extractant to the first aqueous phase is 1:1, other extraction conditions are the same as above, and the second organic phase and pH value are obtained by phase separation. The second aqueous phase of 4, using pH 1.2 sulfuric acid to carry out 3-level countercurrent washing to the second organic phase, then using 2.5mol/L sulfuric acid to carry out back extraction 4 times, the organic phase in the washing or back extraction and the washing liquid or The volume of the back-extraction solution was 10:1 to obtain a manganese-rich solution.
本实施例中Cu和Mn的提取率分别为99.6%和99.7%,反萃率分别为99.7%和99.8%。In this embodiment, the extraction rates of Cu and Mn are 99.6% and 99.7%, respectively, and the stripping rates are 99.7% and 99.8%, respectively.
实施例3Example 3
本实施例提供一种铜和锰的分离方法及其应用,实施例中的铜锰料液中:锰15g/L,铜0.05g/L,钙0.4g/L,锌1.2g/L。This embodiment provides a method for separating copper and manganese and its application. In the copper-manganese feed solution in the embodiment, manganese is 15g/L, copper is 0.05g/L, calcium is 0.4g/L, and zinc is 1.2g/L.
采用负载锰的BC196(来源于洗涤后的第二有机相)对含铜锰钙锌溶液进 行4级逆流萃取,萃取剂与铜锰料液的体积比为0.2:1,萃取时间为10min,搅拌速度为150r/min,静置10min,实验温度为25℃,分相后分别获得第一有机相和pH值为4.5的第一水相,采用pH为1的硫酸对第一有机相进行5级逆流洗涤后,再采用2.5mol/L硫酸进行反萃1次,第一有机相与洗涤液或反萃液的体积为10:1,反萃得到的硫酸铜溶液经除油后浓缩结晶,反萃得到的有机相返回皂化工序循环使用。Adopt BC196 loaded with manganese (derived from the second organic phase after washing) to carry out 4-stage countercurrent extraction to copper-manganese-calcium-zinc solution, the volume ratio of extractant to copper-manganese feed solution is 0.2:1, extraction time is 10min, stirring The speed is 150r/min, and the experiment temperature is 25°C. After the phase separation, the first organic phase and the first aqueous phase with pH value of 4.5 are obtained, respectively. After countercurrent washing, 2.5mol/L sulfuric acid was used to carry out back extraction once again. The volume of the first organic phase and the washing liquid or back extraction liquid was 10:1. The copper sulfate solution obtained by back extraction was concentrated and crystallized after degreasing. The organic phase obtained by extraction is returned to the saponification process for recycling.
采用皂化的BC196(体积分数为25%,稀释剂为Escaid 110,用8mol/L的NaOH溶液进行皂化)将第一水相中的锌萃取除去,萃取级数9级,控制水相pH为4.8,分相后获得负载锌有机相和除锌后第一水相,采用pH为1的稀硫酸对负载锌有机相进行5级逆流洗涤后,再采用2.5mol/L硫酸进行反萃2次,第一有机相与洗涤液或反萃液的体积为10:1,反萃得到的硫酸锌溶液经除油后浓缩结晶。Adopt saponified BC196 (volume fraction is 25%, diluent is Escaid 110, carry out saponification with 8mol/L NaOH solution) to extract and remove the zinc in the first water phase, the extraction stage is 9, and the pH of the control water phase is 4.8 , after phase separation, the zinc-loaded organic phase and the first aqueous phase after zinc removal are obtained. After the zinc-loaded organic phase is washed with 5-stage countercurrent with dilute sulfuric acid with pH 1, 2.5 mol/L sulfuric acid is used for back-extraction twice. The volume of the first organic phase and the washing liquid or the back-extraction liquid is 10:1, and the zinc sulfate solution obtained by the back-extraction is concentrated and crystallized after degreasing.
采用皂化后的BC196对除锌后第一水相进行多级逆流萃取,萃取级数7级,萃取剂与第一水相的体积比为2:1,萃取时间为10min,搅拌速度为150r/min,静置10min,实验温度为25℃,分别获得第二有机相和pH值为6.5的第二水相,采用pH为1的硫酸对第二有机相进行7级逆流洗涤后,再采用2.5mol/L的硫酸进行反萃4次,第二有机相与洗涤液或反萃液的体积比为10:1,反萃后得到富锰溶液。Adopt BC196 after saponification to carry out multistage countercurrent extraction to the first water phase after zinc removal, the number of extraction stages is 7, the volume ratio of extractant to the first water phase is 2:1, the extraction time is 10min, and the stirring speed is 150r/ min, let stand for 10 min, the experimental temperature is 25 °C, and the second organic phase and the second aqueous phase with pH value of 6.5 are obtained respectively. The mol/L sulfuric acid is back-extracted 4 times, and the volume ratio of the second organic phase to the washing liquid or back-extraction liquid is 10:1, and the manganese-rich solution is obtained after back-extraction.
本实施例中Cu和Mn的提取率分别为99.6%和99.5%,反萃率分别为99.7%和99.7%。In this example, the extraction rates of Cu and Mn were 99.6% and 99.5%, respectively, and the stripping rates were 99.7% and 99.7%, respectively.
对比例1Comparative Example 1
与实施例1的区别仅在于将第一萃取中的萃取剂替换为羧酸类萃取剂 CA-12,经检测,Cu和Mn的提取率分别为98.6%和99.0%,反萃率分别为99.5%和99.4%。The only difference from Example 1 is that the extraction agent in the first extraction was replaced with a carboxylic acid extraction agent CA-12. After testing, the extraction rates of Cu and Mn were 98.6% and 99.0%, respectively, and the stripping rates were 99.5. % and 99.4%.
申请人声明,本申请通过上述实施例来说明本申请的详细结构特征,但本申请并不局限于上述详细结构特征,即不意味着本申请必须依赖上述详细结构特征才能实施。The applicant declares that the present application illustrates the detailed structural features of the present application through the above embodiments, but the present application is not limited to the above detailed structural features, which does not mean that the present application must rely on the above detailed structural features for implementation.
以上详细描述了本申请的可选实施方式,但是,本申请并不限于上述实施方式中的具体细节,在本申请的技术构思范围内,可以对本申请的技术方案进行多种简单变型。The optional embodiments of the present application are described in detail above. However, the present application is not limited to the specific details of the above-mentioned embodiments. Various simple modifications can be made to the technical solutions of the present application within the scope of the technical concept of the present application.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本申请对各种可能的组合方式不再另行说明。In addition, it should be noted that the specific technical features described in the above-mentioned specific embodiments can be combined in any suitable manner unless they are inconsistent. The combination method will not be specified otherwise.
此外,本申请的各种不同的实施方式之间也可以进行任意组合,只要其不违背本申请的思想,其同样应当视为本申请所公开的内容。In addition, the various embodiments of the present application can also be combined arbitrarily, as long as they do not violate the idea of the present application, they should also be regarded as the content disclosed in the present application.

Claims (12)

  1. 一种铜和锰的分离方法,其包括如下步骤:A kind of separation method of copper and manganese, it comprises the steps:
    (1)对铜锰料液进行第一萃取,得到第一有机相和第一水相;其中,所述第一萃取中使用的萃取剂A包括羧酸类萃取剂中的1种或至少2种的组合;所述羧酸类萃取剂结构通式如下:(1) the first extraction is carried out to the copper-manganese feed liquid to obtain the first organic phase and the first aqueous phase; wherein, the extractant A used in the first extraction comprises one or at least two of the carboxylic acid extractants The combination of species; the general formula of the carboxylic acid extractant is as follows:
    Figure PCTCN2021105651-appb-100001
    Figure PCTCN2021105651-appb-100001
    其中,R 1和R 2独立地为C 3~C 9直链或支链烷基;所述第一萃取中萃取剂A与铜锰料液的体积比为(0.1-10):1;所述第一萃取中所用的萃取剂A使用前进行皂化;所述第一水相的pH为3-4.5; Wherein, R 1 and R 2 are independently C 3 -C 9 straight-chain or branched-chain alkyl groups; the volume ratio of extractant A to copper-manganese feed solution in the first extraction is (0.1-10):1; The extraction agent A used in the first extraction is saponified before use; the pH of the first aqueous phase is 3-4.5;
    (2)将步骤(1)得到的第一有机相依次进行洗涤和反萃,得到含铜溶液;(2) the first organic phase obtained in step (1) is washed and back-extracted successively to obtain a copper-containing solution;
    (3)将步骤(1)得到的第一水相进行第二萃取,得到第二有机相和第二水相;所述第二有机相经依次进行洗涤和反萃得到富锰溶液。(3) performing a second extraction on the first aqueous phase obtained in step (1) to obtain a second organic phase and a second aqueous phase; the second organic phase is sequentially washed and back-extracted to obtain a manganese-rich solution.
  2. 如权利要求1所述的方法,其中,步骤(1)所述铜锰料液中的金属元素包括:Cu、Mn、Ca、Fe、Al、Co及Zn。The method of claim 1, wherein the metal elements in the copper-manganese feed solution in step (1) include: Cu, Mn, Ca, Fe, Al, Co, and Zn.
  3. 如权利要求2所述的方法,其中,所述铜锰料液中Al的浓度≤1g/L。The method of claim 2, wherein the Al concentration in the copper-manganese feed solution is ≤1 g/L.
  4. 如权利要求1或2所述的方法,其中,步骤(1)所述第一萃取中萃取剂A的体积分数为5-30%;The method of claim 1 or 2, wherein the volume fraction of the extractant A in the first extraction in step (1) is 5-30%;
    可选地,步骤(1)所述第一萃取为多级逆流萃取;Optionally, the first extraction in step (1) is multi-stage countercurrent extraction;
    可选地,所述多级逆流萃取的萃取级数为2-20级;Optionally, the extraction stages of the multistage countercurrent extraction are 2-20;
    可选地,步骤(1)所述第一萃取中的搅拌速度为100-250r/min;Optionally, the stirring speed in the first extraction described in step (1) is 100-250r/min;
    可选地,步骤(1)所述第一萃取的时间为5-30min;Optionally, the time of the first extraction described in step (1) is 5-30min;
    可选地,步骤(1)所述皂化采用6-14mol/L的碱液进行。Optionally, the saponification in step (1) is carried out by using 6-14 mol/L of lye.
  5. 如权利要求1-4任一项所述的方法,其中,步骤(2)所述洗涤为多级逆流洗涤;The method according to any one of claims 1-4, wherein the washing in step (2) is multi-stage countercurrent washing;
    可选地,步骤(2)所述洗涤的级数为2-10级;Optionally, the number of stages of washing described in step (2) is 2-10;
    可选地,步骤(2)所述洗涤为采用酸液进行洗涤;Optionally, the washing described in step (2) is to use acid solution to wash;
    可选地,步骤(2)所述反萃为采用酸液进行反萃。Optionally, the back extraction in step (2) is to use acid solution for back extraction.
  6. 如权利要求1-5任一项所述的方法,其中,步骤(3)所述第二萃取中所用的萃取剂B包括包括磷型萃取剂和/或羧酸类萃取剂;The method according to any one of claims 1-5, wherein the extractant B used in the second extraction in step (3) comprises a phosphorus-type extractant and/or a carboxylic acid-type extractant;
    可选地,所述羧酸类萃取剂结构通式如下:Optionally, the general structural formula of the carboxylic acid extractant is as follows:
    Figure PCTCN2021105651-appb-100002
    Figure PCTCN2021105651-appb-100002
    其中,R 1和R 2独立地为C 3~C 9直链或支链烷基; wherein, R 1 and R 2 are independently C 3 -C 9 straight-chain or branched-chain alkyl groups;
    可选地,所述萃取剂B中的羧酸类萃取剂包括1种羧酸或至少2种羧酸的混合物;Optionally, the carboxylic acid extractant in the extractant B comprises one carboxylic acid or a mixture of at least two carboxylic acids;
    可选地,所述萃取剂B的体积分数为5-30%。Optionally, the volume fraction of the extractant B is 5-30%.
  7. 如权利要求1-6任一项所述的方法,其中,步骤(3)所述第二萃取中萃取剂B与第一水相的体积比为(0.1-10):1;The method according to any one of claims 1-6, wherein the volume ratio of extractant B to the first aqueous phase in the second extraction in step (3) is (0.1-10):1;
    可选地,步骤(3)所述第二萃取为多级逆流萃取;Optionally, the second extraction in step (3) is multi-stage countercurrent extraction;
    可选地,所述多级逆流萃取的级数为2-20级;Optionally, the number of stages of the multi-stage countercurrent extraction is 2-20;
    可选地,步骤(3)所述第二萃取中的搅拌速度为100-250r/min;Optionally, the stirring speed in the second extraction of step (3) is 100-250r/min;
    可选地,步骤(3)所述第二萃取的时间为5-30min。Optionally, the time of the second extraction in step (3) is 5-30min.
  8. 如权利要求1-7任一项所述的方法,其中,步骤(3)所述第二萃取中所用的萃取剂B使用前进行皂化;The method according to any one of claims 1-7, wherein the extractant B used in the second extraction of step (3) is saponified before use;
    可选地,所述皂化为采用6-14mol/L的碱液进行。Optionally, the saponification is carried out using 6-14 mol/L of lye.
  9. 如权利要求1-8任一项所述的方法,其中,步骤(3)所述洗涤为多级逆流洗涤;The method according to any one of claims 1-8, wherein the washing in step (3) is multi-stage countercurrent washing;
    可选地,步骤(3)所述洗涤的级数为2-10级;Optionally, the number of stages of washing described in step (3) is 2-10;
    可选地,步骤(3)所述洗涤为采用酸液进行洗涤;Optionally, the washing described in step (3) is to use acid solution to wash;
    可选地,步骤(3)所述洗涤中有机相和水相的体积比为(0.1-10):1;Optionally, the volume ratio of the organic phase and the water phase in the washing described in step (3) is (0.1-10): 1;
    可选地,步骤(3)所述反萃为采用酸液进行反萃;Optionally, the stripping described in step (3) is to use acid solution to carry out stripping;
    可选地,步骤(3)所述反萃中有机相和水相的体积比为(0.1-10):1;Optionally, the volume ratio of organic phase and water phase in the back extraction described in step (3) is (0.1-10): 1;
    可选地,所述第二水相依次经除油和结晶,得到硫酸钠晶体;Optionally, the second aqueous phase is successively subjected to degreasing and crystallization to obtain sodium sulfate crystals;
    可选地,所述结晶的方式为MVR蒸发。Optionally, the crystallization mode is MVR evaporation.
  10. 如权利要求1-9任一项所述的方法,其包括如下步骤:The method of any one of claims 1-9, comprising the steps of:
    (1)对铜锰料液进行第一萃取,得到第一有机相和第一水相;其中,所述第一萃取中使用的萃取剂A包括羧酸类萃取剂中的1种或至少2种的组合;所述羧酸类萃取剂结构通式如下:(1) the first extraction is carried out to the copper-manganese feed liquid to obtain the first organic phase and the first aqueous phase; wherein, the extractant A used in the first extraction comprises one or at least two of the carboxylic acid extractants The combination of species; the general formula of the carboxylic acid extractant is as follows:
    Figure PCTCN2021105651-appb-100003
    Figure PCTCN2021105651-appb-100003
    其中,R 1和R 2独立地为C 3~C 9直链或支链烷基;所述第一萃取中萃取剂A与铜锰料液的体积比为(0.1-10):1;所述第一萃取中萃取剂A的体积分数为5-30%;所述第一萃取的时间为5-30min;所述第一萃取中所用的萃取剂A使用前进行皂化;所述第一水相的pH为3-4.5; Wherein, R 1 and R 2 are independently C 3 -C 9 straight-chain or branched-chain alkyl groups; the volume ratio of extractant A to copper-manganese feed solution in the first extraction is (0.1-10):1; The volume fraction of the extractant A in the first extraction is 5-30%; the time of the first extraction is 5-30min; the extractant A used in the first extraction is saponified before use; the first water The pH of the phase is 3-4.5;
    (2)将步骤(1)得到的第一有机相依次进行洗涤和反萃,得到含铜溶液;(2) the first organic phase obtained in step (1) is washed and back-extracted successively to obtain a copper-containing solution;
    (3)将步骤(1)得到的第一水相进行第二萃取,得到第二有机相和第二 水相;所述第二有机相经依次进行洗涤和反萃得到富锰溶液;其中,所述第二萃取中所用的萃取剂B包括磷型萃取剂和/或羧酸类萃取剂;所述羧酸类萃取剂结构通式如下:(3) performing the second extraction on the first aqueous phase obtained in step (1) to obtain the second organic phase and the second aqueous phase; the second organic phase is washed and back-extracted in sequence to obtain a manganese-rich solution; wherein, The extractant B used in the second extraction includes phosphorus type extractant and/or carboxylic acid type extractant; the general formula of the carboxylic acid type extractant is as follows:
    Figure PCTCN2021105651-appb-100004
    Figure PCTCN2021105651-appb-100004
    其中,R 1和R 2独立地为C 3~C 9直链或支链烷基;所述萃取剂B的体积分数为5-30%;所述第二萃取中萃取剂B与第一水相的体积比为(0.1-10):1;所述第二萃取的时间为5-30min。 Wherein, R 1 and R 2 are independently C 3 -C 9 linear or branched chain alkyl; the volume fraction of the extractant B is 5-30%; the extractant B and the first water in the second extraction The volume ratio of the phases is (0.1-10): 1; the time of the second extraction is 5-30 min.
  11. 一种如权利要求1-10任一项所述的分离方法的应用,其中,所述应用为分离P204萃取除杂得到的含铜锰料液;An application of the separation method according to any one of claims 1-10, wherein the application is the copper-containing manganese feed liquid obtained by separating P204 by extraction and removal of impurities;
  12. 一种包含具有如式Ⅰ所示结构的羧酸类化合物的萃取试剂在分离铜和锰中的应用Application of an extraction reagent comprising a carboxylic acid compound having a structure as shown in formula I in separating copper and manganese
    Figure PCTCN2021105651-appb-100005
    Figure PCTCN2021105651-appb-100005
    其中,R 1和R 2独立地为C 3~C 9直链或支链烷基。 Wherein, R 1 and R 2 are independently C 3 -C 9 straight-chain or branched-chain alkyl groups.
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CN112575193A (en) * 2020-11-24 2021-03-30 北京博萃循环科技有限公司 Method for separating copper and manganese and application thereof

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CN114836631A (en) * 2022-06-15 2022-08-02 蜂巢能源科技股份有限公司 Recycling method of copper-manganese solution generated by extracting and recycling battery material
CN114836631B (en) * 2022-06-15 2023-12-01 蜂巢能源科技股份有限公司 Recycling method of copper-manganese liquid generated by extraction and recovery of battery materials
CN115159578A (en) * 2022-06-16 2022-10-11 荆门市格林美新材料有限公司 Method for producing battery-grade manganese sulfate by recycling manganese through ternary synergistic extraction system

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