WO2022105844A1 - Locking structure and locking method for axle terminal transmission device of mining dump truck - Google Patents

Locking structure and locking method for axle terminal transmission device of mining dump truck Download PDF

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Publication number
WO2022105844A1
WO2022105844A1 PCT/CN2021/131588 CN2021131588W WO2022105844A1 WO 2022105844 A1 WO2022105844 A1 WO 2022105844A1 CN 2021131588 W CN2021131588 W CN 2021131588W WO 2022105844 A1 WO2022105844 A1 WO 2022105844A1
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WIPO (PCT)
Prior art keywords
locking
assembly
nut
ring
dump truck
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PCT/CN2021/131588
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French (fr)
Chinese (zh)
Inventor
张杰山
乔奎普
王道明
秦红义
司增永
赵林晓
杜宁
姚锡江
马玉敏
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徐州徐工矿业机械有限公司
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Publication of WO2022105844A1 publication Critical patent/WO2022105844A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B35/00Axle units; Parts thereof ; Arrangements for lubrication of axles
    • B60B35/12Torque-transmitting axles
    • B60B35/121Power-transmission from drive shaft to hub
    • B60B35/122Power-transmission from drive shaft to hub using gearings

Definitions

  • the invention belongs to the technical field of mining dump trucks, and particularly relates to a locking structure and a locking method of an axle terminal transmission device of a mining dump truck.
  • the axle of the mining dump truck is the load-bearing and driving functional device of the vehicle, and the terminal drive is a part of the axle, which is used to install the tires and transmit the driving torque from the transmission system.
  • the inner ring of the bearing is a static structure, and the outer ring is connected to the tire and is a rotating structure.
  • the locking structure of the terminal transmission device is required to have a certain range of axial pressure, which is used to lock the tapered roller bearing without locking the rotation of the bearing. And while the vehicle is running, the locking function continues to be effective.
  • the large nut is directly locked.
  • the large nut has the feature that the diameter of the thread is close to the diameter of the half-shaft casing.
  • the half-shaft casing has a corresponding external thread.
  • the large nut and the half-shaft casing are directly screwed together, and the inner ring of the bearing is directly locked between the half-shaft casing. superior.
  • Threadlocking glue is usually required to assist in preventing loosening, and a large locking torque is required, which makes disassembly and assembly inconvenient; due to the large locking torque required, over-tightening is often caused, causing the bearing to fail to rotate normally and damage; the actual During use, once the torque or thread glue fails, because there is no additional anti-loosening structure, the large nut will loosen until it is completely withdrawn.
  • Structure 2 The perforated flange plate and several small bolts are locked, and the adjusting gasket is added to adjust the axial clearance to achieve the target locking force. It is characterized in that the large nut of structure 1 is disassembled into several small bolts, perforated flanges and adjusting gaskets, the flanges and adjusting gaskets of suitable thickness are in contact with the inner ring of the bearing, and the small bolts are screwed with the half shaft sleeve, Has a locking effect.
  • the advantage is that the small bolts are easy to install, and a locking tab can also be added for additional physical locking of the small bolts.
  • the disadvantage is that the adjusting shims are used to compensate for processing errors, and the thickness of the shims required by different terminal drives is different. It is necessary to obtain the appropriate adjustment thickness according to the experience of the on-site installer, and the locking effect depends on the installation process. Due to the high requirements on human skills, the thickness of the gasket that is accidentally selected is not appropriate, which will cause excessive axial pressure or axial clearance, and damage the bearing during operation.
  • the present invention provides a locking structure and a locking method for an axle terminal transmission device of a mining dump truck, which has the advantages of simple and reliable locking structure and reliable blocking bolts. Loose physical structure, the adjustment process does not depend on the experience of personnel, and the process is simple.
  • a locking structure of an axle terminal transmission device of a mining dump truck comprising a half shaft sleeve, a wheel hub assembly, a ring gear, a locking assembly and a torsion output assembly, the half shaft One end of the shaft sleeve is sequentially provided with half shaft splines and external threads from the inside to the outside.
  • the tire rims are connected, and the ring gear is mounted and matched with the half shaft splines through a cage with internal splines;
  • the locking assembly includes a locking nut, and the locking nut includes an internal thread, and the locking nut
  • the inner thread of the shaft is matched with the outer thread of the half shaft sleeve, and the torsion output assembly is connected with the wheel hub assembly.
  • the half-shaft sleeve further includes a spring groove and a half-shaft bump, the half-shaft bump is arranged close to the external thread, and the half-shaft bump is located on the end face of the half-shaft sleeve, and the half-shaft bump is arranged
  • the locking assembly also includes a locking ring, a wafer and a clamp
  • the circlip is clamped in the circlip groove
  • the main body of the anti-loosening ring is a ring body, and the ring body is provided with an inner convex block and an outer convex block
  • the locking nut also includes a nut convex block, the nut convex block The block is arranged on the end face of the locking nut, and the nut protrusions are evenly provided with a plurality of them.
  • the outer protrusions are engaged with the grooves between the nut protrusions and the nut protrusions. Inside, the inner protrusion is clamped in the groove between the half-shaft protrusion and the half-shaft protrusion, and the disc is arranged between the anti-loosening ring and the retaining spring.
  • annular protrusion is provided on the end surface of the locking ring on the side close to the locking nut.
  • the circular sheet is a thin plate in a ring state, and one side edge is provided with a chamfer.
  • the circlip is an open-loop structure.
  • the present invention also provides a locking method using the locking structure of the axle terminal transmission device of the above-mentioned mining dump truck, comprising: installing the bearing I to the half-shaft sleeve forming assembly, and installing the bearing II and the wheel hub assembly into an assembly , the above two components are then installed together; the ring gear and the cage are installed as the ring gear and the cage assembly, and the ring gear and the cage assembly are installed to the above components;
  • the locking structure is simple and reliable
  • the physical structure for preventing the loosening of the locking bolts is reliable
  • the adjustment process does not depend on the experience of personnel, and the technological process is simple.
  • the adjustment range is wide and can accommodate large processing errors.
  • Fig. 1 is the structure exploded diagram of the present invention
  • Fig. 2 is the installation assembly diagram of the present invention
  • Figure 3 is a partial view of the half shaft sleeve of A in Figure 1;
  • Fig. 5 is the structural schematic diagram of the cage of the present invention.
  • Fig. 6 is the installation schematic diagram of the locking assembly of B in Fig. 2;
  • FIG. 7 is a perspective view of the installation of the locking assembly of the present invention.
  • Fig. 8 is the partial schematic diagram of C in Fig. 6;
  • Fig. 9 is another implementation structure in which the locking ring and the wafer are matched according to the present invention.
  • a locking structure of an axle terminal transmission device of a mining dump truck includes an axle sleeve 1, a wheel hub assembly 2, a gear ring 3, a locking assembly and a torsion output assembly 8,
  • One end of the half shaft sleeve 1 is sequentially provided with a half shaft spline 1-1 and an external thread 1-2 from the inside to the outside.
  • the half shaft sleeve 1 is connected to the hub through bearings I10 and II11.
  • the assembly 2 is connected, the outer ring of bearing I10 and the outer ring of bearing II11 and the hub assembly 2 can freely rotate around the half shaft sleeve 1, and the hub assembly 2 is connected with the tire rim of the mining dump truck for bearing.
  • the ring gear 3 is mounted and matched with the half-shaft splines 1-1 through the cage 9 with the internal splines 9-1; the locking assembly is located at the end of the half-shaft sleeve 1 for locking the bearing I10 , Bearing II11, ring gear 3, cage 9 and hub assembly 2.
  • the locking assembly includes a locking nut 4, the locking nut 4 includes an inner thread 4-2, and the inner thread 4-2 of the locking nut 4 is in line with the outer thread 1-2 of the half shaft sleeve 1.
  • the torsion output assembly 8 is connected with the wheel hub assembly 2 .
  • the hub assembly 2 also has a negative machining error.
  • the half-shaft sleeve 1 further includes a retaining ring groove 1-3 and a half-shaft protrusion 1-4.
  • the half-shaft bumps 1-4 are arranged close to the external thread 1-2, and the half-shaft bumps 1-4 are located on the end surface of the half-shaft sleeve 1.
  • the circlip grooves 1-3 are provided on the outer circumference of the half-shaft protrusions 1-4; the locking assembly further includes a locking ring 5, a disc 6 and a circlip 7, the circlip 7 It is clamped in the circlip grooves 1-3, the circlip 7 is an open-loop structure, and the circlip 7 can be disassembled and assembled with a circlip pliers.
  • the main body of the anti-loosening ring 5 is a ring body, and the ring body is provided with inner bumps 5-2 and outer bumps 5-1, and there are a plurality of outer bumps 5-1. One is provided on the inner bump 5-2.
  • the locking nut 4 further includes nut projections 4-1, which are arranged on the end face of the locking nut 4, and a plurality of nut projections 4-1 are evenly arranged. A groove is formed between -1.
  • annular protrusion 5-3 is provided on the end surface of the locking ring 5 on the side close to the locking nut 4 .
  • annular protrusion 5-3 is provided on the end surface of the locking ring 5 on the side away from the locking nut 4 .
  • normal locking can be achieved by the unilateral outer bump 5-1 of the anti-loosening ring 5 being installed to the left and to the right.
  • the original sheet 6 is provided with a one-sided chamfer, so that it will not interfere with the inner rounded corner of the anti-loosening ring 5 when the outer bump 5-1 is installed to the right.
  • the present invention also provides a locking method using the locking structure of the axle terminal transmission device of the above-mentioned mining dump truck, comprising: installing the bearing I10 to the half-shaft sleeve 1 to form the assembly, and installing the bearing II11 and the wheel hub assembly 2 into an assembly, the above two assemblies are then installed together; the ring gear 3 and the cage 9 are installed as a ring gear and a cage assembly, and the ring gear and the cage assembly are then installed into the above assemblies;

Abstract

A locking structure for an axle terminal transmission device of a mining dump truck. The locking structure comprises an axle shaft sleeve (1), a hub assembly (2), a ring gear (3), a locking assembly and a torsion output assembly (8), wherein an axle shaft spline (1-1) and an external thread (1-2) are sequentially arranged at an end of one side of the axle shaft sleeve (1) from inside to outside, the axle shaft sleeve (1) is connected to the hub assembly (2) by means of a bearing I (10) and a bearing II (11), the hub assembly (2) is connected to a tire rim of the mining dump truck, and the ring gear (3) is arranged and cooperates with the axle shaft spline (1-1) by means of a retainer (9) with an inner spline (9-1); and the locking assembly comprises a locking nut (4), the locking nut (4) comprises an internal thread (4-2), the internal thread (4-2) of the locking nut (4) is engaged with the external thread (1-2) of the axle shaft sleeve (1), and the torsion output assembly (8) is connected to the hub assembly (2). The locking structure is simple and reliable, and is provided with a reliable physical structure for preventing a locking bolt from loosening, the adjusting process does not rely on the experience of an operator, and the process is simple.

Description

矿用自卸车的车桥终端传动装置的锁紧结构及锁紧方法Locking structure and locking method of axle terminal transmission device of mining dump truck 技术领域technical field
本发明属于矿用自卸车技术领域,具体涉及一种矿用自卸车的车桥终端传动装置的锁紧结构及锁紧方法。The invention belongs to the technical field of mining dump trucks, and particularly relates to a locking structure and a locking method of an axle terminal transmission device of a mining dump truck.
背景技术Background technique
矿用自卸车的车桥为车辆的承载和行驶功能器件,终端传动为车桥的一部分,用于安装轮胎、传递传动系统传来的驱动扭矩。车桥终端传动安装有2个圆锥滚子轴承,轴承内圈为静止结构,外圈和轮胎相连,为旋转结构。要求终端传动装置锁紧结构,具有一定范围的轴向压力,用于锁紧圆锥滚子轴承,且不会锁死轴承的转动。且在车辆运行过程中,锁紧功能持续有效。The axle of the mining dump truck is the load-bearing and driving functional device of the vehicle, and the terminal drive is a part of the axle, which is used to install the tires and transmit the driving torque from the transmission system. There are two tapered roller bearings installed on the axle terminal drive. The inner ring of the bearing is a static structure, and the outer ring is connected to the tire and is a rotating structure. The locking structure of the terminal transmission device is required to have a certain range of axial pressure, which is used to lock the tapered roller bearing without locking the rotation of the bearing. And while the vehicle is running, the locking function continues to be effective.
目前的锁紧结构有两种:There are two current locking structures:
结构一、大螺母直接锁紧。大螺母具有螺纹直径与半轴套管直径接近的特征,半轴套管上有对应的外螺纹,大螺母和半轴套管直接旋合,直接将轴承内圈锁紧在半轴套管之上。缺点:通常需要螺纹锁固胶辅助防松,且需要较大的锁紧力矩,拆装不方便;因需要较大的锁紧力矩,常常会造成过拧紧,造成轴承无法正常转动而损坏;实际使用过程中,一旦力矩或螺纹胶失效,因无额外的防松结构,大螺母就会松动直至完全退出。 Structure 1. The large nut is directly locked. The large nut has the feature that the diameter of the thread is close to the diameter of the half-shaft casing. The half-shaft casing has a corresponding external thread. The large nut and the half-shaft casing are directly screwed together, and the inner ring of the bearing is directly locked between the half-shaft casing. superior. Disadvantages: Threadlocking glue is usually required to assist in preventing loosening, and a large locking torque is required, which makes disassembly and assembly inconvenient; due to the large locking torque required, over-tightening is often caused, causing the bearing to fail to rotate normally and damage; the actual During use, once the torque or thread glue fails, because there is no additional anti-loosening structure, the large nut will loosen until it is completely withdrawn.
结构二、打孔法兰盘和多个小螺栓锁紧,加调整垫片调节轴向的间隙,达到目标锁紧力。特征在于将结构一的大螺母拆解为若干个小螺栓、打孔法兰盘和调整垫片,法兰盘和合适厚度的调整垫片与轴承内圈接触,小螺栓与半轴套管旋合,起到锁紧效果。优点是小螺栓易于安装,也可以加装防松锁片对小螺栓进行额外的物理防松。缺点是调整垫片用于补偿加工误差,不同终端传动需要的垫片厚度不一样,需要依据现场安装人员的经验来得出合适的调整厚度,锁紧效果依赖安装工艺。因对人的技能要求较高,稍有不慎选择的垫片厚度不合适,就会造成过度轴向压力或轴向间隙,运行过程中损坏轴承。 Structure 2. The perforated flange plate and several small bolts are locked, and the adjusting gasket is added to adjust the axial clearance to achieve the target locking force. It is characterized in that the large nut of structure 1 is disassembled into several small bolts, perforated flanges and adjusting gaskets, the flanges and adjusting gaskets of suitable thickness are in contact with the inner ring of the bearing, and the small bolts are screwed with the half shaft sleeve, Has a locking effect. The advantage is that the small bolts are easy to install, and a locking tab can also be added for additional physical locking of the small bolts. The disadvantage is that the adjusting shims are used to compensate for processing errors, and the thickness of the shims required by different terminal drives is different. It is necessary to obtain the appropriate adjustment thickness according to the experience of the on-site installer, and the locking effect depends on the installation process. Due to the high requirements on human skills, the thickness of the gasket that is accidentally selected is not appropriate, which will cause excessive axial pressure or axial clearance, and damage the bearing during operation.
发明内容SUMMARY OF THE INVENTION
为了克服上述现有技术的不足之处,本发明提供一种矿用自卸车的车桥 终端传动装置的锁紧结构及锁紧方法,具有锁紧结构简单可靠,还具有可靠的阻止锁紧螺栓松动的物理结构,调节过程不依赖于人员的经验,工艺过程简单。In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides a locking structure and a locking method for an axle terminal transmission device of a mining dump truck, which has the advantages of simple and reliable locking structure and reliable blocking bolts. Loose physical structure, the adjustment process does not depend on the experience of personnel, and the process is simple.
本发明是通过如下技术方案实现的:一种矿用自卸车的车桥终端传动装置的锁紧结构,包括半轴套管、轮毂组件、齿圈、锁紧组件和扭转输出组件,所述半轴套管的一侧端部由内朝外依次设有半轴花键和外螺纹,所述半轴套管通过轴承Ⅰ和轴承Ⅱ与所述轮毂组件相连,轮毂组件与矿用自卸车的轮胎轮辋相连,所述齿圈通过带有内花键的保持架与所述半轴花键安装配合;所述的锁紧组件包括锁紧螺母,所述锁紧螺母包括内螺纹,锁紧螺母的内螺纹与所述半轴套管的外螺纹相配合,所述扭转输出组件与所述轮毂组件相连。The present invention is realized by the following technical solutions: a locking structure of an axle terminal transmission device of a mining dump truck, comprising a half shaft sleeve, a wheel hub assembly, a ring gear, a locking assembly and a torsion output assembly, the half shaft One end of the shaft sleeve is sequentially provided with half shaft splines and external threads from the inside to the outside. The tire rims are connected, and the ring gear is mounted and matched with the half shaft splines through a cage with internal splines; the locking assembly includes a locking nut, and the locking nut includes an internal thread, and the locking nut The inner thread of the shaft is matched with the outer thread of the half shaft sleeve, and the torsion output assembly is connected with the wheel hub assembly.
进一步地,所述半轴套管还包括卡簧槽和半轴凸块,半轴凸块靠近所述外螺纹设置,且半轴凸块位于半轴套管的端面上,半轴凸块设置有多个,多个所述半轴凸块均匀间隔设置;所述卡簧槽设在所述半轴凸块的外圆周上;所述的锁紧组件还包括防松环、圆片和卡簧,所述卡簧卡设在卡簧槽内,所述防松环主体为环体,环体上设有内凸块和外凸块,所述锁紧螺母还包括螺母凸块,螺母凸块设置在锁紧螺母端面,且螺母凸块均匀设有多个,所述防松环装配后,所述外凸块卡合在所述螺母凸块与所述螺母凸块之间的凹槽内,所述内凸块卡合在所述半轴凸块与所述半轴凸块之间的凹槽内,所述圆片设在所述防松环和所述卡簧之间。Further, the half-shaft sleeve further includes a spring groove and a half-shaft bump, the half-shaft bump is arranged close to the external thread, and the half-shaft bump is located on the end face of the half-shaft sleeve, and the half-shaft bump is arranged There are multiple, a plurality of the semi-shaft bumps are evenly spaced; the retaining spring grooves are arranged on the outer circumference of the semi-shaft bumps; the locking assembly also includes a locking ring, a wafer and a clamp The circlip is clamped in the circlip groove, the main body of the anti-loosening ring is a ring body, and the ring body is provided with an inner convex block and an outer convex block, the locking nut also includes a nut convex block, the nut convex block The block is arranged on the end face of the locking nut, and the nut protrusions are evenly provided with a plurality of them. After the anti-loosening ring is assembled, the outer protrusions are engaged with the grooves between the nut protrusions and the nut protrusions. Inside, the inner protrusion is clamped in the groove between the half-shaft protrusion and the half-shaft protrusion, and the disc is arranged between the anti-loosening ring and the retaining spring.
进一步地,所述半轴凸块均匀设置四个,所述防松环设置有三个所述的外凸块。Further, four of the half-shaft bumps are evenly arranged, and three of the outer bumps are arranged on the anti-loosening ring.
进一步地,所述防松环靠近所述锁紧螺母一侧的端面上设有环形凸起。Further, an annular protrusion is provided on the end surface of the locking ring on the side close to the locking nut.
进一步地,所述圆片为圆环状态薄板,其中一个侧边设有倒角。Further, the circular sheet is a thin plate in a ring state, and one side edge is provided with a chamfer.
进一步地,所述卡簧为开环结构。Further, the circlip is an open-loop structure.
本发明还提供了一种采用上述矿用自卸车的车桥终端传动装置的锁紧结构的锁紧方法,包括,将轴承Ⅰ安装到半轴套管形成组件,轴承Ⅱ和轮毂组件安装成组件,上述两个组件再安装到一起;齿圈和保持架安装成为齿圈及保持架组件,齿圈及保持架组件再安装到上述组件;The present invention also provides a locking method using the locking structure of the axle terminal transmission device of the above-mentioned mining dump truck, comprising: installing the bearing I to the half-shaft sleeve forming assembly, and installing the bearing II and the wheel hub assembly into an assembly , the above two components are then installed together; the ring gear and the cage are installed as the ring gear and the cage assembly, and the ring gear and the cage assembly are installed to the above components;
将锁紧螺母以固定扭矩T1旋合到半轴套管上,二者螺纹紧密结合,并具有轴向的锁紧力;再用外力旋转轮毂组件,然后再已固定扭矩T1旋紧锁紧螺母,重复该步骤,直到以固定扭矩T1不再能旋转锁紧螺母,最终获得稳定的固定扭矩T1。Screw the lock nut onto the half shaft casing with a fixed torque T1, the threads of the two are tightly combined and have an axial locking force; then rotate the hub assembly with external force, and then tighten the lock nut with the fixed torque T1 , and repeat this step until the lock nut can no longer be rotated with the fixed torque T1, and finally a stable fixed torque T1 is obtained.
进一步地,假定轮毂组件具有负向的加工误差,将防松环安装到位,再将圆片安装到位,卡簧安装到半轴套管的卡簧槽内,形成完整的锁紧结构,最后将扭矩输出组件安装到位。Further, assuming that the wheel hub assembly has a negative machining error, install the anti-loosening ring in place, then install the wafer in place, and install the circlip into the circlip groove of the half shaft sleeve to form a complete locking structure. The torque output assembly is in place.
本发明的有益效果是:具有锁紧结构简单可靠,具有可靠的阻止锁紧螺栓松动的物理结构,调节过程不依赖于人员的经验,工艺过程简单。调节范围宽广,能容纳较大的加工误差。The beneficial effects of the invention are: the locking structure is simple and reliable, the physical structure for preventing the loosening of the locking bolts is reliable, the adjustment process does not depend on the experience of personnel, and the technological process is simple. The adjustment range is wide and can accommodate large processing errors.
附图说明Description of drawings
图1为本发明的结构爆炸图;Fig. 1 is the structure exploded diagram of the present invention;
图2为本发明的安装总成图;Fig. 2 is the installation assembly diagram of the present invention;
图3为图1中A的半轴套管的局部视图;Figure 3 is a partial view of the half shaft sleeve of A in Figure 1;
图4为本发明锁紧组件的结构示意图;4 is a schematic structural diagram of the locking assembly of the present invention;
图5为本发明保持架的结构示意图;Fig. 5 is the structural schematic diagram of the cage of the present invention;
图6为图2中B的锁紧组件的安装示意图;Fig. 6 is the installation schematic diagram of the locking assembly of B in Fig. 2;
图7为本发明锁紧组件安装的立体视图;7 is a perspective view of the installation of the locking assembly of the present invention;
图8为图6中C的局部示意图;Fig. 8 is the partial schematic diagram of C in Fig. 6;
图9为本发明防松环与圆片配合的另一实施结构;Fig. 9 is another implementation structure in which the locking ring and the wafer are matched according to the present invention;
图中,1、半轴套管,1-1、半轴花键,1-2、外螺纹,1-3、卡簧槽,1-4、半轴凸块,2、轮毂组件,3、齿圈,4、锁紧螺母,4-1、螺母凸块,4-2、内螺纹,5、防松环,5-1、外凸块,5-2、内凸块,5-3、环形凸起,6、圆片,7、卡簧,8、扭转输出组件,9、保持架,9-1、内花键,10、轴承Ⅰ,11、轴承Ⅱ。In the figure, 1, half shaft sleeve, 1-1, half shaft spline, 1-2, external thread, 1-3, circlip groove, 1-4, half shaft projection, 2, hub assembly, 3, Ring gear, 4, Lock nut, 4-1, Nut bump, 4-2, Internal thread, 5, Lock ring, 5-1, External bump, 5-2, Internal bump, 5-3, Annular protrusion, 6, disc, 7, circlip, 8, torsion output assembly, 9, cage, 9-1, internal spline, 10, bearing I, 11, bearing II.
具体实施方式Detailed ways
下面根据附图和实施例对本发明进一步说明。The present invention will be further described below according to the accompanying drawings and embodiments.
如图1至图8所示,一种矿用自卸车的车桥终端传动装置的锁紧结构,包括半轴套管1、轮毂组件2、齿圈3、锁紧组件和扭转输出组件8,所述半轴套管1的一侧端部由内朝外依次设有半轴花键1-1和外螺纹1-2,所述半轴套管1通过轴承Ⅰ10和轴承Ⅱ11与所述轮毂组件2相连,轴承Ⅰ10外圈和轴承Ⅱ11外圈与轮毂组件2可以绕半轴套管1自由转动,轮毂组件2与矿用自卸车的轮胎轮辋相连,用于承载。所述齿圈3通过带有内花键9-1的保持架9与所述半轴花键1-1安装配合;锁紧组件位于半轴套管1的端部,用于锁紧轴承Ⅰ10、轴承Ⅱ11、 齿圈3、保持架9和轮毂组件2。所述的锁紧组件包括锁紧螺母4,所述锁紧螺母4包括内螺纹4-2,锁紧螺母4的内螺纹4-2与所述半轴套管1的外螺纹1-2相配合,所述扭转输出组件8与所述轮毂组件2相连。As shown in Figures 1 to 8, a locking structure of an axle terminal transmission device of a mining dump truck includes an axle sleeve 1, a wheel hub assembly 2, a gear ring 3, a locking assembly and a torsion output assembly 8, One end of the half shaft sleeve 1 is sequentially provided with a half shaft spline 1-1 and an external thread 1-2 from the inside to the outside. The half shaft sleeve 1 is connected to the hub through bearings I10 and II11. The assembly 2 is connected, the outer ring of bearing I10 and the outer ring of bearing II11 and the hub assembly 2 can freely rotate around the half shaft sleeve 1, and the hub assembly 2 is connected with the tire rim of the mining dump truck for bearing. The ring gear 3 is mounted and matched with the half-shaft splines 1-1 through the cage 9 with the internal splines 9-1; the locking assembly is located at the end of the half-shaft sleeve 1 for locking the bearing I10 , Bearing II11, ring gear 3, cage 9 and hub assembly 2. The locking assembly includes a locking nut 4, the locking nut 4 includes an inner thread 4-2, and the inner thread 4-2 of the locking nut 4 is in line with the outer thread 1-2 of the half shaft sleeve 1. In cooperation, the torsion output assembly 8 is connected with the wheel hub assembly 2 .
轮毂组件2还存在具有负向的加工误差的情况,为此,如图1至图8所示,所述半轴套管1还包括卡簧槽1-3和半轴凸块1-4,半轴凸块1-4靠近所述外螺纹1-2设置,且半轴凸块1-4位于半轴套管1的端面上,半轴凸块1-4设置有四个,四个所述半轴凸块1-4均匀间隔设置,两两所述半轴凸块1-4之间形成有凹槽。所述卡簧槽1-3设在所述半轴凸块1-4的外圆周上;所述的锁紧组件还包括防松环5、圆片6和卡簧7,所述卡簧7卡设在卡簧槽1-3内,卡簧7为开环结构,可以用卡簧钳对卡簧7进行拆装。所述防松环5主体为环体,环体上设有内凸块5-2和外凸块5-1,外凸块5-1设置有多个,在本实施例中具体设置是三个,内凸块5-2设置有一个。所述锁紧螺母4还包括螺母凸块4-1,螺母凸块4-1设置在锁紧螺母4端面,且螺母凸块4-1均匀设有多个,两两所述螺母凸块4-1之间形成有凹槽。所述防松环5装配后,所述外凸块5-1卡合在所述螺母凸块4-1与所述螺母凸块4-1之间的凹槽内,所述内凸块5-2卡合在所述半轴凸块1-4与所述半轴凸块1-4之间的凹槽内,所述圆片6设在所述防松环5和所述卡簧7之间。卡簧7用于阻止防松环5和圆片6从半轴套管1上滑出。The hub assembly 2 also has a negative machining error. For this reason, as shown in FIGS. 1 to 8 , the half-shaft sleeve 1 further includes a retaining ring groove 1-3 and a half-shaft protrusion 1-4. The half-shaft bumps 1-4 are arranged close to the external thread 1-2, and the half-shaft bumps 1-4 are located on the end surface of the half-shaft sleeve 1. There are four half-shaft bumps 1-4, and the four The half-shaft bumps 1-4 are evenly spaced, and grooves are formed between two of the half-shaft bumps 1-4. The circlip grooves 1-3 are provided on the outer circumference of the half-shaft protrusions 1-4; the locking assembly further includes a locking ring 5, a disc 6 and a circlip 7, the circlip 7 It is clamped in the circlip grooves 1-3, the circlip 7 is an open-loop structure, and the circlip 7 can be disassembled and assembled with a circlip pliers. The main body of the anti-loosening ring 5 is a ring body, and the ring body is provided with inner bumps 5-2 and outer bumps 5-1, and there are a plurality of outer bumps 5-1. One is provided on the inner bump 5-2. The locking nut 4 further includes nut projections 4-1, which are arranged on the end face of the locking nut 4, and a plurality of nut projections 4-1 are evenly arranged. A groove is formed between -1. After the anti-loose ring 5 is assembled, the outer bump 5-1 is engaged in the groove between the nut bump 4-1 and the nut bump 4-1, and the inner bump 5 -2 is engaged in the groove between the half-shaft bumps 1-4 and the half-shaft bumps 1-4, and the disc 6 is arranged on the anti-loosening ring 5 and the retaining ring 7 between. The retaining ring 7 is used to prevent the locking ring 5 and the disc 6 from slipping out of the half shaft sleeve 1 .
如图8所示,所述防松环5靠近所述锁紧螺母4一侧的端面上设有环形凸起5-3。另一个实施例如图9所示,所述防松环5远离所述锁紧螺母4一侧的端面上设有环形凸起5-3。保证锁紧螺母4在轴向上无论正常公差(安装后螺母4位置偏左,防松环5采用图8所示结构)、还是负向公差(安装后螺母4位置偏右,防松环5采用图9所示结构),通过防松环5具有的单侧外凸块5-1偏左安装和偏右安装,均能实现正常锁紧。原片6设置了单侧倒角,这样在就外凸块5-1偏右安装时不会和防松环5的内侧圆角干涉。As shown in FIG. 8 , an annular protrusion 5-3 is provided on the end surface of the locking ring 5 on the side close to the locking nut 4 . In another embodiment, as shown in FIG. 9 , an annular protrusion 5-3 is provided on the end surface of the locking ring 5 on the side away from the locking nut 4 . Ensure that the lock nut 4 is in the axial direction regardless of the normal tolerance (the position of the nut 4 is to the left after installation, and the lock ring 5 adopts the structure shown in Figure 8) or the negative tolerance (the position of the nut 4 is to the right after installation, and the lock ring 5 Adopting the structure shown in FIG. 9 ), normal locking can be achieved by the unilateral outer bump 5-1 of the anti-loosening ring 5 being installed to the left and to the right. The original sheet 6 is provided with a one-sided chamfer, so that it will not interfere with the inner rounded corner of the anti-loosening ring 5 when the outer bump 5-1 is installed to the right.
本发明还提供了一种采用上述矿用自卸车的车桥终端传动装置的锁紧结构的锁紧方法,包括,将轴承Ⅰ10安装到半轴套管1形成组件,轴承Ⅱ11和轮毂组件2安装成组件,上述两个组件再安装到一起;齿圈3和保持架9安装成为齿圈及保持架组件,齿圈及保持架组件再安装到上述组件;The present invention also provides a locking method using the locking structure of the axle terminal transmission device of the above-mentioned mining dump truck, comprising: installing the bearing I10 to the half-shaft sleeve 1 to form the assembly, and installing the bearing II11 and the wheel hub assembly 2 into an assembly, the above two assemblies are then installed together; the ring gear 3 and the cage 9 are installed as a ring gear and a cage assembly, and the ring gear and the cage assembly are then installed into the above assemblies;
将锁紧螺母4以固定扭矩T1旋合到半轴套管1上,二者螺纹紧密结合,并具有 轴向的锁紧力(锁紧螺母4具有一定的轴向锁紧力矩用于压紧齿圈3、保持架/9、轴承Ⅰ10、轮毂组件2和轴承Ⅱ11);再用外力旋转轮毂组件2,然后再已固定扭矩T1旋紧锁紧螺母4,重复该步骤,直到以固定扭矩T1不再能旋转锁紧螺母4,最终获得稳定的固定扭矩T1。Screw the lock nut 4 to the half shaft sleeve 1 with a fixed torque T1, the threads of the two are tightly combined and have an axial locking force (the lock nut 4 has a certain axial locking torque for pressing Ring gear 3, cage/9, bearing I10, hub assembly 2 and bearing II11); then rotate the hub assembly 2 with external force, then tighten the lock nut 4 with the fixed torque T1, and repeat this step until the fixed torque T1 The lock nut 4 can no longer be rotated, resulting in a stable fixed torque T1.
作为本实施例的改进,假定轮毂组件2具有负向的加工误差,将防松环5安装到位,再将圆片6安装到位,卡簧7安装到半轴套管1的卡簧槽1-3内,形成完整的锁紧结构,最后将扭矩输出组件8安装到位。As an improvement of this embodiment, assuming that the hub assembly 2 has a negative machining error, install the anti-loosening ring 5 in place, then install the wafer 6 in place, and install the circlip 7 into the circlip groove 1- 3, form a complete locking structure, and finally install the torque output assembly 8 in place.

Claims (8)

  1. 一种矿用自卸车的车桥终端传动装置的锁紧结构,其特征在于,包括半轴套管(1)、轮毂组件(2)、齿圈(3)、锁紧组件和扭转输出组件(8),所述半轴套管(1)的一侧端部由内朝外依次设有半轴花键(1-1)和外螺纹(1-2),所述半轴套管(1)通过轴承Ⅰ(10)和轴承Ⅱ(11)与所述轮毂组件(2)相连,轮毂组件(2)与矿用自卸车的轮胎轮辋相连,所述齿圈(3)通过带有内花键(9-1)的保持架(9)与所述半轴花键(1-1)安装配合;所述的锁紧组件包括锁紧螺母(4),所述锁紧螺母(4)包括内螺纹(4-2),锁紧螺母(4)的内螺纹(4-2)与所述半轴套管(1)的外螺纹(1-2)相配合,所述扭转输出组件(8)与所述轮毂组件(2)相连。A locking structure for an axle terminal transmission device of a mining dump truck, characterized in that it comprises an axle sleeve (1), a wheel hub assembly (2), a ring gear (3), a locking assembly and a torsion output assembly ( 8), one end of the half shaft sleeve (1) is sequentially provided with a half shaft spline (1-1) and an external thread (1-2) from the inside to the outside, the half shaft sleeve (1) ) is connected with the wheel hub assembly (2) through the bearing I (10) and the bearing II (11), the wheel hub assembly (2) is connected with the tire rim of the mining dump truck, and the ring gear (3) is connected with the inner flower The retainer (9) of the key (9-1) is installed and matched with the half shaft spline (1-1); the locking assembly includes a locking nut (4), and the locking nut (4) includes The inner thread (4-2), the inner thread (4-2) of the locking nut (4) is matched with the outer thread (1-2) of the half shaft sleeve (1), and the torsion output assembly (8) ) is connected to the hub assembly (2).
  2. 根据权利要求1所述的矿用自卸车的车桥终端传动装置的锁紧结构,其特征在于,所述半轴套管(1)还包括卡簧槽(1-3)和半轴凸块(1-4),半轴凸块(1-4)靠近所述外螺纹(1-2)设置,且半轴凸块(1-4)位于半轴套管(1)的端面上,半轴凸块(1-4)设置有多个,多个所述半轴凸块(1-4)均匀间隔设置;所述卡簧槽(1-3)设在所述半轴凸块(1-4)的外圆周上;所述的锁紧组件还包括防松环(5)、圆片(6)和卡簧(7),所述卡簧(7)卡设在卡簧槽(1-3)内,所述防松环(5)主体为环体,环体上设有内凸块(5-2)和外凸块(5-1),所述锁紧螺母(4)还包括螺母凸块(4-1),螺母凸块(4-1)设置在锁紧螺母(4)端面,且螺母凸块(4-1)均匀设有多个,所述防松环(5)装配后,所述外凸块(5-1)卡合在所述螺母凸块(4-1)与所述螺母凸块(4-1)之间的凹槽内,所述内凸块(5-2)卡合在所述半轴凸块(1-4)与所述半轴凸块(1-4)之间的凹槽内,所述圆片(6)设在所述防松环(5)和所述卡簧(7)之间。The locking structure of the axle terminal transmission device of a mining dump truck according to claim 1, wherein the half shaft sleeve (1) further comprises a retaining ring groove (1-3) and a half shaft convex block (1-4), the half-shaft protrusion (1-4) is arranged close to the external thread (1-2), and the half-shaft protrusion (1-4) is located on the end face of the half-shaft sleeve (1), and the half-shaft A plurality of axle projections (1-4) are provided, and the plurality of semi-axle projections (1-4) are arranged at even intervals; -4) on the outer circumference; the locking assembly further includes a locking ring (5), a disc (6) and a circlip (7), the circlip (7) is clamped in the circlip groove (1) In -3), the main body of the anti-loosening ring (5) is a ring body, and the ring body is provided with inner bumps (5-2) and outer bumps (5-1), and the locking nut (4) is also It includes a nut projection (4-1), the nut projection (4-1) is arranged on the end face of the locking nut (4), and a plurality of nut projections (4-1) are evenly arranged, and the anti-loosening ring (5) ) After assembly, the outer bump (5-1) is engaged in the groove between the nut bump (4-1) and the nut bump (4-1), and the inner bump (4-1) (5-2) is engaged in the groove between the half-shaft protrusion (1-4) and the half-shaft protrusion (1-4), and the disc (6) is provided on the between the loose ring (5) and the retaining spring (7).
  3. 根据权利要求2所述的矿用自卸车的车桥终端传动装置的锁紧结构,其特征在于,所述半轴凸块(1-4)均匀设置四个,所述防松环(5)设置有三个所述的外凸块(5-1)。The locking structure of the axle terminal transmission device of a mining dump truck according to claim 2, characterized in that, four of the half-shaft bumps (1-4) are evenly arranged, and the anti-loosening ring (5) Three of the outer bumps (5-1) are provided.
  4. 根据权利要求2所述的矿用自卸车的车桥终端传动装置的锁紧结构,其特征在于,所述防松环(5)靠近所述锁紧螺母(4)一侧的端面上设有环形凸起(5-3)。The locking structure of the axle terminal transmission device of a mining dump truck according to claim 2, characterized in that, the end surface of the anti-loosening ring (5) close to the side of the locking nut (4) is provided with Annular protrusions (5-3).
  5. 根据权利要求2所述的矿用自卸车的车桥终端传动装置的锁紧结构,其特征在于,所述圆片(6)为圆环状态薄板,其中一个侧边设有倒角。The locking structure of the axle terminal transmission device of a mining dump truck according to claim 2, characterized in that, the disc (6) is a thin plate in a ring state, and one side edge is provided with a chamfer.
  6. 根据权利要求2所述的矿用自卸车的车桥终端传动装置的锁紧结构,其特征在于,所述卡簧(7)为开环结构。The locking structure of the axle terminal transmission device of a mining dump truck according to claim 2, wherein the retaining spring (7) is an open-loop structure.
  7. 一种采用权利要求2所述的矿用自卸车的车桥终端传动装置的锁紧结构的锁紧方法,其特征在于,包括,将轴承Ⅰ(10)安装到半轴套管(1)形成组件,轴承Ⅱ(11)和轮毂组件(2)安装成组件,上述两个组件再安装到一起;齿圈(3)和保持架(9)安装成为齿圈及保持架组件,齿圈及保持架组件再安装到上述组件;A locking method using the locking structure of the axle terminal transmission device of a mining dump truck according to claim 2, characterized in that, comprising: installing the bearing I (10) to the half shaft sleeve (1) to form a Assembly, the bearing II (11) and the hub assembly (2) are installed into an assembly, and the above two assemblies are then installed together; the ring gear (3) and the cage (9) are installed as the ring gear and cage assembly, the ring gear and the retainer The rack assembly is then installed to the above assembly;
    将锁紧螺母(4)以固定扭矩T1旋合到半轴套管(1)上,二者螺纹紧密结合,并具有轴向的锁紧力;再用外力旋转轮毂组件(2),然后再已固定扭矩T1旋紧锁紧螺母(4),重复该步骤,直到以固定扭矩T1不再能旋转锁紧螺母(4),最终获得稳定的固定扭矩T1。Screw the lock nut (4) onto the half shaft sleeve (1) with a fixed torque T1, the threads of the two are tightly combined and have an axial locking force; then rotate the hub assembly (2) with external force, and then Tighten the lock nut (4) with the fixed torque T1, repeat this step until the lock nut (4) can no longer be rotated with the fixed torque T1, and finally obtain a stable fixed torque T1.
  8. 根据权利要求7所述的矿用自卸车的车桥终端传动装置的锁紧结构的锁紧方法,其特征在于,假定轮毂组件(2)具有负向的加工误差,将防松环(5)安装到位,再将圆片(6)安装到位,卡簧(7)安装到半轴套管(1)的卡簧槽(1-3)内,形成完整的锁紧结构,最后将扭矩输出组件(8)安装到位。The method for locking the locking structure of the axle terminal drive of a mining dump truck according to claim 7, characterized in that, assuming that the wheel hub assembly (2) has a negative machining error, the locking ring (5) Install the disc (6) in place, install the circlip (7) into the circlip groove (1-3) of the half shaft sleeve (1) to form a complete locking structure, and finally install the torque output assembly (8) Install in place.
PCT/CN2021/131588 2020-11-19 2021-11-19 Locking structure and locking method for axle terminal transmission device of mining dump truck WO2022105844A1 (en)

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CN207579456U (en) * 2017-12-11 2018-07-06 广东富华重工制造有限公司 Axle shaft end nut check component and axle unit
CN208484483U (en) * 2018-03-30 2019-02-12 徐州美驰车桥有限公司 Overall assembled vehicle bridge wheel side structure
CN208343834U (en) * 2018-04-16 2019-01-08 晋江市安海柳峰汽车配件工贸有限公司 A kind of position limiting structure of drive axle wheel edge casing
CN112297712A (en) * 2020-11-19 2021-02-02 徐州徐工矿业机械有限公司 Locking structure and locking method of axle terminal transmission device of mining dump truck

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* Cited by examiner, † Cited by third party
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CN115182933A (en) * 2022-06-28 2022-10-14 Bpw(梅州)车轴有限公司 Novel fixed locking torque's spindle nose nut structure
CN115183744A (en) * 2022-09-09 2022-10-14 深圳市勘察研究院有限公司 Angle change measuring device for building around foundation pit

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