WO2022102212A1 - Sensor unit and pressure sensor unit and pressure detection device - Google Patents
Sensor unit and pressure sensor unit and pressure detection device Download PDFInfo
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- WO2022102212A1 WO2022102212A1 PCT/JP2021/031736 JP2021031736W WO2022102212A1 WO 2022102212 A1 WO2022102212 A1 WO 2022102212A1 JP 2021031736 W JP2021031736 W JP 2021031736W WO 2022102212 A1 WO2022102212 A1 WO 2022102212A1
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- line
- sensor unit
- connection
- relay
- chip
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- 238000001514 detection method Methods 0.000 title claims abstract description 19
- 239000000758 substrate Substances 0.000 claims abstract description 29
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- 238000009434 installation Methods 0.000 claims description 8
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- 229910000679 solder Inorganic materials 0.000 claims description 7
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- 239000012530 fluid Substances 0.000 description 5
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- 230000005540 biological transmission Effects 0.000 description 1
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- 238000005457 optimization Methods 0.000 description 1
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- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L19/00—Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
- G01L19/06—Means for preventing overload or deleterious influence of the measured medium on the measuring device or vice versa
- G01L19/069—Protection against electromagnetic or electrostatic interferences
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L19/00—Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
- G01L19/0061—Electrical connection means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L19/00—Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
- G01L19/14—Housings
Definitions
- the present invention relates to a sensor unit and a pressure sensor unit having an electrostatic protection function, and a pressure detection device.
- This high-precision and small-sized sensor chip may cause damage such as deterioration of detection accuracy due to the intrusion of high-voltage static electricity from the external environment. Therefore, for example, the insulation characteristics on the exterior side of the sensor unit are improved. As a result, it may be possible to block the intrusion of static electricity from the outside (Patent Document 1).
- connection line since the sensor chip is electrically connected and functions, if static electricity is superimposed on the connection line and invades, damage may occur as well.
- a conductive pattern for connecting the static electricity protection element in the middle of the connection line is provided on the substrate for connection with the external device of the sensor chip. It is formed separately and a protection circuit is added.
- the outer shape of the sensor unit itself must be compact, and it can be placed in a small space together with the board for connection. It will be laid out.
- the present invention provides a sensor unit that can compactly add an electrostatic protection element without modifying the connection structure of the connection line and has a protection function against superimposed static electricity without a large cost increase. With the goal.
- a sensor unit including a protective element that protects the sensor chip from static electricity on the connection line, and is housed in the case.
- the sensor chip is arranged inwardly separated from the inner surface of the case.
- the connection line is wired to the inner surface side of the case, the connection line and the relay connection terminal electrically connected to each other so as to relay the sensor chip, and the relay connection terminal in the case.
- a protective element installation member that vertically connects the protective element to the relay connection terminal while positioning and holding the protective element at a location adjacent to the relay connection terminal so that the protective element can function between the sensor chip and the connection line. It is characterized by having and.
- a protective element is installed at an adjacent location in the case at a relay connection terminal that connects the sensor chip inside the case and the connection line on the inner surface side of the case to relay power and signals.
- An electrostatic protection element that is positioned and held by using a member can be conductively connected together with a connection line.
- FIG. 1 is a diagram showing a pressure detection device equipped with a pressure sensor unit which is an example of the sensor unit according to the first embodiment of the present invention, and is a vertical sectional view showing a schematic overall configuration thereof.
- FIG. 2 is a front view showing the connection structure of the connection line.
- FIG. 3 is a perspective view showing the connection structure of the connection line.
- FIG. 4 is a perspective view showing the shape of the relay connection terminal.
- FIG. 5 is a perspective view showing the connection line of the relay connection terminal and the connection status with the protection board.
- 6A and 6B are views showing the protective substrate, where FIG. 6A is a perspective view showing one side and FIG. 6B is a perspective view showing the other side. 7A and 7B are views showing the protective substrate, where FIG.
- FIG. 7A shows a solder pattern on one side
- FIG. 7B shows an element pattern on the other side
- FIG. 7C shows a relay pattern for conducting these patterns. It is a plan view.
- FIG. 8 is a vertical sectional side view of VIII-VIII in FIG. 2, showing the connection line of the relay connection terminal and the soldering operation with the protective substrate.
- 9A and 9B are views showing the conventional pressure detecting device
- FIG. 9A is a vertical sectional view showing a schematic overall configuration
- FIG. 9B is a front view showing a connection structure of the connection line.
- FIG. 10 is a vertical sectional side view of XX in FIG. 9B showing a soldering operation of a relay connection terminal with a connection line in the conventional structure.
- FIG. 10 is a vertical sectional side view of XX in FIG. 9B showing a soldering operation of a relay connection terminal with a connection line in the conventional structure.
- FIG. 11 is a diagram showing a pressure detection device equipped with a pressure sensor unit which is an example of the sensor unit according to the second embodiment of the present invention, and is a vertical sectional view showing a schematic overall configuration thereof.
- FIG. 12 is a front view showing the connection structure of the connection line.
- FIG. 13 is a vertical sectional side view of XIII-XIII in FIG. 12, which shows a soldering operation between the connection line of the relay connection terminal and the protection element.
- ⁇ First Embodiment> 1 to 8 are views showing a pressure detection device equipped with a pressure sensor unit, which is an example of the sensor unit according to the first embodiment of the present invention.
- the pressure detection device 100 attaches a pressure sensor unit 10 to a position where pressure is measured as a physical quantity of an external environment, and outputs pressure information detected by the pressure sensor chip 11 to a connected external device M. It is made in.
- the pressure sensor unit 10 housed in the resin waterproof case 20 is connected to a metal joint member, for example, in a pipe to which a fluid such as a gas or a liquid for detecting the pressure is guided. It is constructed so that it can be connected by connecting at 30.
- the waterproof case 20 is formed in a cylindrical shape capable of accommodating the pressure sensor unit 10, and the base plate 28 in which the joint member 30 is fixed to the step opening 20b formed by bending one end side inward.
- the peripheral parts are connected.
- a female screw 30s is formed so as to be screwable to a pipe or the like to be pressure-measured, and a fluid supplied from the pipe in the direction of arrow P is supplied from the pipe through a port 30a communicating with the female screw 30s. It is realized that it is introduced into the pressure chamber 28A on the downstream side of the base plate 28.
- the pressure sensor unit 10 is formed in a short cylindrical shape and has a stainless steel housing 12 in which one end surface 12a in the axial direction is joined and fixed to the base plate 28, and a pressure sensor chip 11 is installed in the inner cylinder of the housing 12.
- a metal chip mount member 13 arranged so as to be located in the inner center away from the inner surface of the waterproof case 20, and the chip mount member 13 in the inner cylinder of the housing 12 are filled and closed while being closed. It is constructed with a hermetic glass 14 for fixing a member penetrating the inside of the inner cylinder.
- a metal diaphragm 32 is joined and fixed to one end surface 12a of the housing 12.
- the diaphragm 32 forms an airtight pressure chamber 28A on the base plate 28 side, and isolates the installation space of the pressure sensor chip 11 on the chip mount member 13 side in the housing 12 from the pressure chamber 28A.
- a predetermined amount of silicone oil PM (fluorine) is used as a pressure transmission medium in the installation space of the pressure sensor chip 11 formed by the hermetic glass 14 and the diaphragm 32 in the inner cylinder of the housing 12. It may function as a liquid chamber LR by being filled with a system inert liquid or the like).
- the pressure sensor chip 11 is prevented from being damaged by the diaphragm 32 avoiding direct contact with the fluid to be detected that enters the pressure chamber 28A from the pipe to which the joint member 30 is connected.
- a pressure corresponding to the fluid pressure entering the pressure chamber 28A is generated in the liquid chamber LR via the diaphragm 32, and a detection signal corresponding to the fluid pressure can be output.
- the pressure sensor chip 11 is electrically connected to the input / output terminal group 40 connected to the connection line 38 from the external device M via the conduction wire 11w, so that power is supplied and the detection signal is transmitted. It is installed to output as pressure information.
- the liquid chamber LR between the hermetic glass 14 and the diaphragm 32 in the inner cylinder of the housing 12 is filled with silicone oil PM via an oil filling pipe 44.
- the input / output terminal group 40 and the oil filling pipe 44 are fixed in a penetrating state by filling the hermetic glass 14 in a state where the inner cylinder of the housing 12 is positioned and held together with the chip mount member 13.
- the oil filling pipe 44 is closed by crushing one end of the pipe 44 after filling with oil as shown by a two-dot chain line in the figure.
- the diaphragm 32 is damaged by an external force or a sudden pressure into the pressure chamber 28A by joining and fixing the diaphragm protection cover 34 having a plurality of communication holes 34a to one end surface 12a of the housing 12. Is designed to be prevented in advance.
- a metal potential adjusting member 17 is fixed to one end surface 14a of the hermetic glass 14 between the pressure sensor chip 11 and the diaphragm 32, and the potential adjusting member 17 is described in, for example, Japanese Patent Application Laid-Open No. 3987386. Also shown, it is connected to a terminal connected to the zero potential of the circuit of the pressure sensor chip 11.
- the input / output terminal group 40 is composed of a total of eight terminals 40a for two power supplies, one terminal 40a for output signals, and five terminals 40a for adjustment, and is made of resin. It is aligned and held by the disk portion 24d of 24.
- the terminal block 24 is provided with a tubular portion 24t that is short in the axial direction around the disk portion 24d, and is positioned and supported by being installed and fixed so that one end side of the tubular portion 24t overlaps the other end surface 12b of the housing 12. There is.
- both ends of each terminal 40a penetrate both sides of the hermetic glass 14 in the inner cylinder of the housing 12, and the pressure sensor chip 11 is conductively connected to one end side via the conduction wire 11w.
- the relay connection terminal 36 held in the tubular portion 24t of the terminal block 24 is electrically connected to the other end of the power supply terminal 40a and the output signal terminal 40a and connected to the external device M. It is relay-connected to the core wire 38a of the connection line 38.
- the adjustment terminal 40a of the input / output terminal group 40 is assembled to the pressure detection device 100 to optimize the sensitivity and accuracy of the pressure sensor chip 11 before the production of the pressure sensor unit 10 is completed. It is prepared for connecting an adjustment device (not shown) at the time of operation, and the connection with the adjustment device or the like is canceled after the optimization process.
- the waterproof case 20 is waterproofed by filling the space between the housing 12 and the terminal block 24 with a sealing material 26 such as urethane resin.
- the relay connection terminal 36 is extended in the parallel direction facing the disk portion 24d of the terminal block 24 that holds the input / output terminal group 40 in a parallel state and penetrates the cylinder portion 24t, and the input / output terminal group 40 thereof.
- Separated from the housing 12 on the outside of the chip-side connecting portion 36t conductively connected to the other end of the power supply terminal 40a and the output signal terminal 40a and the tubular portion 24t of the terminal block 24 of the chip-side connecting portion 36t. It is provided with a line-side connecting portion 36m which is bent and extended in the direction and is conductively connected to the core wire 38a of the connecting line 38 from the external device M by soldering the molten solder MS.
- the relay connection terminal 36 is fixed by the adhesive AB together with the protective substrate 50 described later in a state of penetrating the tubular portion 24t of the terminal block 24.
- connection line 38 in the connection line 38, the power line 38P, the ground line 38G, and the output signal line 38S are extended from the external device M in the direction along the tubular portion 24t of the terminal block 24. It is connected to the pressure sensor unit 10 by utilizing the narrow space on the inner surface side of the waterproof case 20.
- the relay connection terminal 36 corresponds to each of the connection lines 38 (38P, 38G, 38S) and maintains a mutually insulated state of the power supply terminal 36P, the ground terminal 36G, and the output signal terminal 36S. And have.
- the chip-side connecting portions 36t of these terminals 36P, 36G, and 36S are positioned and supported through the tubular portion 24t of the terminal block 24, and as shown in FIGS. 4 and 5, the chip-side connecting portions 36t are extended.
- the line-side connecting portions 36m of these terminals 36P, 36G, and 36S that bend in the orthogonal direction from the direction are formed so as to have a shape parallel to the bending angle portion so that the base end portion side of the chip-side connecting portion 36t is wide.
- the abutting end portion 36e is abutted against the bottom surface 25b of the groove 25 to which the adhesive AB of the terminal block 24 is applied, and is joined and fixed by the adhesive AB.
- connection line 38 can be easily soldered by simply holding each core wire 38a along the line-side connection portion 36m of the relay connection terminal 36, and the chip is connected to the pressure sensor chip 11. It can be electrically connected to the side connection portion 36t.
- an electrostatic protection element for example, a constant voltage diode (so-called Zener diode) 51
- the abnormal voltage caused by the intrusion of static electricity from the connection line 38 is suppressed to a constant voltage or less, and the pressure sensor chip 11 is prevented from being damaged due to characteristic deterioration or the like. Can be prevented.
- the protective substrate 50 is located on the opposite side of the line-side connection portion 36m of the relay connection terminal 36 and is extended so as to be continuous with the chip-side connection portion 36t, and the relay connection terminal 36 thereof. It is manufactured in a size that can be installed in a narrow space between the tubular portion 24t of the terminal block 24 and the inner surface of the waterproof case 20 while being adjacent to the terminal block 24.
- a pattern for connecting to the relay connection terminal 36 is formed on one side, and a pattern for mounting the constant voltage diode 51 is formed on the other side.
- the protection board 50 is formed with a wiring pattern 55 in which each of the power terminal 36P and the output signal terminal 36S of the relay connection terminal 36 are conductively connected to the ground terminal 36G with the constant voltage diode 51 interposed therebetween.
- the wiring pattern 55 is formed so that the anode of the constant voltage diode 51 is conductively connected to the ground terminal 36G.
- the wiring pattern 55 is formed with a soldering surface (solder pattern) 56 formed on one side (one of the front and back sides) and two constant voltage diodes 51 formed on the other side (the other side of the front and back sides). It includes a pattern 57 for elements to be electrically connected, and a relay pattern 58 for conducting these soldering surfaces 56 and the pattern 57 for elements.
- the soldering surface 56 on one side of the protective substrate 50 is the outer surface of the chip-side connecting portion 36t located on the outside of the tubular portion 24t of the terminal block 24 and on the opposite side of the line-side connecting portion 36m of the relay connection terminal 36. It is formed on a soldering surface having a desired area at a position in contact with one side of the peripheral edge of the protective substrate 50 so that it can be easily and reliably soldered while facing the surface.
- the element pattern 57 on the other surface side of the protective substrate 50 is extended from the peripheral edge on the back surface side of the soldering surface 56, and both electrodes 51a and 51b are soldered to the power line 38P and the output signal line 38S of the connection line 38, respectively.
- the relay pattern 58 of the protective substrate 50 has a concave concave portion 50r having a concave outer shape formed on the peripheral side surface of the protective substrate 50 on which the soldering surface 56 is formed, and the soldering surface 56 and the element are used. It is formed so as to be in a conductive connection state with the pattern 57.
- the pressure sensor unit 10 bypasses (escapes) the abnormal voltage of static electricity that enters the power line 38P and the output signal line 38S of the connection line 38 to the ground line 38G side by the function of the respective constant voltage diodes 51. ) It can be suppressed to a constant voltage or less, and it is possible to prevent the static electricity from directly entering the pressure sensor chip 11 and causing deterioration of characteristics and damage.
- the protective board 50 is soldered to the chip side connection portion 36t of the relay connection terminal 36 in an extended posture
- the protective board 50 is relayed. It may be soldered to the line-side connection portion 36m of the connection terminal 36 in an extended posture and installed along the inner surface of the waterproof case 20 together with the connection line 38.
- the case where the recess 50r is provided on the peripheral edge of the protective substrate 50 and the soldering surface 56 and the element pattern 57 are conductively connected will be described as an example, but the present invention is not limited to this, and for example, the peripheral surface thereof is simply formed.
- a pattern may be formed and conductively connected, or through holes penetrating the front and back thereof may be formed and conductively connected.
- the pressure sensor unit 10 holds the protective substrate 50 so as to be attached to the position adjacent to the relay connection terminal 36 as shown in FIG. 8 when the core wire 38a of the connection line 38 is connected to the relay connection terminal 36.
- the soldering work of the soldering surface 56 of the protective substrate 50 can be completed together with the core wire 38a of the connection line 38 to the line side connection portion 36m and the chip side connection portion 36t of the relay connection terminal 36.
- the constant voltage diode 51 is mounted on the pressure sensor unit 10 as in the case of the pressure sensor unit 210 mounted on the conventional pressure detection device 200 shown in FIG. 9 which does not have the protection substrate 50 (constant voltage diode 51).
- the core wire 38a of the connection line 38 is soldered to the line-side connection portion 36m of the relay connection terminal 36 without adding the soldering work, and the number of steps is not increased from the conventional process shown in FIG.
- the pressure sensor unit 10 can be manufactured by installing the protective substrate 50 so that the voltage diode 51 functions effectively.
- the protective substrate 50 is positioned in a small space adjacent to the relay connection terminal 36 exposed on the outer surface 24o of the tubular portion 24t of the terminal block 24, and the relay connection terminal 36 thereof.
- the constant voltage diode 51 can be installed in front of the pressure sensor chip 11 just by soldering the connection line 38 and the soldering line 38, without increasing the soldering work (without significantly increasing the cost). It is possible to provide a protection function against static electricity superimposed on the connection line 38.
- ⁇ Second Embodiment> 11 to 13 are views showing a pressure detection device equipped with a pressure sensor unit which is an example of the sensor unit according to the second embodiment of the present invention. Since the present embodiment has substantially the same configuration as the above-described embodiment, the same reference numerals will be given to the same configurations, and the description thereof will be omitted and the feature portions will be described.
- the pressure sensor unit 60 on which the constant voltage diode 51 is mounted is attached without using the protection substrate 50 of the above-described embodiment, and the pressure detected by the pressure sensor chip 11 is attached. It is manufactured to output information to the connected external device M.
- the terminal block 24 has an outer surface of the tubular portion 24t in a state where the chip-side connection portion 36t of the relay connection terminal 36 is attached to the input / output terminal group 40 so as to be conductively connectable.
- the relay connection terminal 36 is positioned and fixed at a desired position.
- a slit (not shown) into which the chip side connection portion 36t of each of the terminals 36P, 36G, 36S of the relay connection terminal 36 can be inserted is formed on the bottom surface 25b, and the bottom surface 25b thereof is formed.
- the terminal block 24 is formed wider than the tip side of the chip side connection portion 36t of the relay connection terminal 36 to be electrically connected to the input / output terminal group 40 from the line side connection portion 36m side to the abutting end portion 36e.
- a concave groove 25 is formed so as to secure a space (capacity) capable of accommodating the cylinder portion 24t between the outer surface 24o and the bottom surface 25b.
- the terminal block 24 maintains a state in which the chip-side connection portion 36t of the relay connection terminal 36 is electrically connected to the input / output terminal group 40 by filling the groove 25 with the adhesive AB. Positioning and fixing to the cylinder portion 24t.
- the pressure sensor unit 60 of the present embodiment has a groove 25 formed by shifting the two constant voltage diodes 51 in the circumferential direction of the tubular portion 24t of the terminal block 24 so that the constant voltage diode 51 can be accommodated.
- the lead wire 51w extended from both ends is formed so that the terminals 36P, 36G, and 36S of the line side connection portion 36m of the relay connection terminal 36 can be soldered together with the core wire 38a of the connection line 38 at the same time.
- the constant voltage diode 51 is held in the groove 25 of the terminal block 24 adjacent to the line side connection portion 36m of the relay connection terminal 36, and is positioned and fixed by the adhesive AB. That is, the groove 25 formed in a concave shape on the outer surface 24o of the tubular portion 24t of the terminal block 24 functions as a holding portion of the setting jig for holding the constant voltage diode 51 on the terminal block 24 of the pressure sensor unit 60.
- the terminal block 24 can be used as a protective element installation member.
- the pressure sensor unit 60 positions and fixes the two constant voltage diodes 51 in the space in the groove 25 adjacent to the relay connection terminal 36 attached to the terminal block 24, and relays the lead wire 51w.
- the terminals 36P, 36G, and 36S of the line-side connection portion 36m of the connection terminal 36 can be soldered together with the core wire 38a of the connection line 38 at the same time to be electrically connected so as to function in the front stage of the sensor chip 11.
- the pressure sensor unit 60 causes the abnormal voltage of static electricity that invades the power line 38P and the output signal line 38S of the connection line 38 to the ground line 38G side by the function of each constant voltage diode 51. It can be bypassed (released) and suppressed to a constant voltage or less, and it is possible to prevent the static electricity from directly entering the pressure sensor chip 11 and causing deterioration of characteristics and damage.
- the lead wire 51w of the constant voltage diode 51 is in the vicinity of each of the terminals 36P, 36G, 36S of the line side connection portion 36m.
- the soldering work can be completed at the same time in a situation where the positions are adjacent to each other, and the soldering work for installing the constant voltage diode 51 is not added without using the protection substrate 50 of the above-described embodiment.
- the constant voltage diode 51 can be manufactured so as to function effectively without increasing the number of steps from the conventional process of soldering the core wire 38a of the connection line 38 to the line side connection portion 36m of the relay connection terminal 36.
- the constant voltage diode 51 is positioned and fixed at a position adjacent to the relay connection terminal 36 exposed on the outer surface 24o of the tubular portion 24t of the terminal block 24, as in the above embodiment.
- the constant voltage diode 51 can be installed in front of the pressure sensor chip 11 simply by soldering the relay connection terminal 36 and the connection line 38, without increasing the soldering work (a large cost increase). It is possible to provide a protection function against the electrostatic charge superimposed on the connection line 38 (without becoming).
- the case where the constant voltage diode 51 is housed in the groove 25 and positioned and fixed will be described as an example, but the present invention is not limited to this, and for example, the outer surface of the tubular portion 24t of the terminal block 24 is described.
- a pair of facing ribs protruding from 24o and sandwiching the constant voltage diode 51 may be formed and held for positioning.
- the separation distance from the outer surface 24o of the terminal block 24 is set to be about the same for the lead wire 51w of the constant voltage diode 51 and the core wire 38a of the connection line 38, so that the connection portion 36m on the line side of the relay connection terminal 36 can be easily used. It may be possible to solder to.
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Abstract
Description
図1~図8は本発明の第1実施形態に係るセンサユニットの一例である圧力センサユニットを搭載する圧力検出装置を示す図である。 <First Embodiment>
1 to 8 are views showing a pressure detection device equipped with a pressure sensor unit, which is an example of the sensor unit according to the first embodiment of the present invention.
保護基板50の中継パターン58は、保護基板50の半田付け面56の形成されている周縁側側面に外形を窪ませた凹形状の凹部50rが形成されており、その半田付け面56と素子用パターン57とを導通接続状態にするように形成されている。 Specifically, the
The
図11~図13は本発明の第2実施形態に係るセンサユニットの一例である圧力センサユニットを搭載する圧力検出装置を示す図である。本実施形態は、上述実施形態と略同様に構成されていることから、同様の構成には同一の符号を付して説明を省略し特徴部分を説明する。 <Second Embodiment>
11 to 13 are views showing a pressure detection device equipped with a pressure sensor unit which is an example of the sensor unit according to the second embodiment of the present invention. Since the present embodiment has substantially the same configuration as the above-described embodiment, the same reference numerals will be given to the same configurations, and the description thereof will be omitted and the feature portions will be described.
11……圧力センサチップ
12……ハウジング
20……防水ケース
24……端子台
24t……筒部
24o……外面
25……溝
28A……圧力室
30……継手部材
32……ダイヤフラム
36……中継接続端子
36G……接地端子
36P……電力端子
36S……出力信号端子
36e……突き当て端部
36m……ライン側接続部
36t……チップ側接続部
38……接続ライン
38G……接地線
38P……電力線
38S……出力信号線
38a……芯線
50……保護基板
50r……凹部
51……定電圧ダイオード
55……配線パターン
56……半田付け面(半田用パターン)
57……素子用パターン
58……中継パターン
100……圧力検出装置
LR……液室
M……外部装置 10, 60 ……
57 ……
Claims (11)
- 電源用および信号用の接続ラインが接続されて電源供給されつつ外部環境に応じた検出信号を出力するセンサチップと、前記センサチップの前段で前記接続ラインに乗ってくる静電気から該センサチップを保護する保護素子と、を備えてケース内に収容されるセンサユニットであって、
前記センサチップが前記ケースの内面から離隔する内方に配置されるとともに、前記接続ラインは前記ケースの内面側に配線されるのに対して、
前記接続ラインおよび前記センサチップを中継するようにそれぞれに電気的に接続される中継接続端子と、
前記ケース内の前記中継接続端子に隣接する箇所に前記保護素子を位置決め保持しつつ該中継接続端子に導通接続させて前記センサチップと前記接続ラインとの間で機能可能に当該保護素子を設置する保護素子設置部材と、
を備えることを特徴とするセンサユニット。 A sensor chip that outputs a detection signal according to the external environment while being supplied with power by connecting connection lines for power supply and signal, and protects the sensor chip from static electricity that rides on the connection line in front of the sensor chip. A sensor unit that is equipped with a protective element and is housed in a case.
The sensor chip is arranged inwardly separated from the inner surface of the case, and the connection line is wired to the inner surface side of the case.
A relay connection terminal electrically connected to each of the connection line and the sensor chip so as to relay the connection line and the sensor chip.
While positioning and holding the protective element at a position adjacent to the relay connection terminal in the case, the protective element is electrically connected to the relay connection terminal so that the protective element can function between the sensor chip and the connection line. Protective element installation member and
A sensor unit characterized by being equipped with. - 前記保護素子設置部材として、前記ケース内の前記中継接続端子に隣接可能なサイズに形成されて前記保護素子を搭載しつつ当該保護素子を前記接続ラインに導通させる配線パターンが形成されている保護基板を備えることを特徴とする請求項1に記載のセンサユニット。 As the protective element installation member, a protective substrate is formed in a size that can be adjacent to the relay connection terminal in the case, and a wiring pattern that conducts the protective element to the connection line while mounting the protective element is formed. The sensor unit according to claim 1, wherein the sensor unit comprises.
- 前記接続ラインは、前記電源用の電力線および接地線と、前記信号用の信号線とを備えるのに対して、
前記中継接続端子は、内方の前記センサチップ側に接続可能に延長されているチップ側接続部と、前記チップ側接続部から前記接続ライン側に接続可能に延長されているライン側接続部とを備え、
前記保護基板の前記配線パターンには、前記中継接続端子の前記チップ側接続部または前記ライン側接続部に導通接続させる半田付け面が形成されていることを特徴とする請求項2に記載のセンサユニット。 The connection line includes a power line and a ground line for the power supply and a signal line for the signal.
The relay connection terminal has a chip-side connection portion extending inward so as to be connectable to the sensor chip side, and a line-side connection portion extending so as to be connectable from the chip-side connection portion to the connection line side. Equipped with
The sensor according to claim 2, wherein the wiring pattern of the protective substrate is formed with a soldering surface for conducting a conductive connection to the chip-side connection portion or the line-side connection portion of the relay connection terminal. unit. - 前記中継接続端子は、前記ライン側接続部または前記チップ側接続部に前記保護基板の前記半田付け面を前記接続ラインの芯線と同時に半田付けされて前記保護素子が前記センサチップの前段で機能可能に導通接続されることを特徴とする請求項3に記載のセンサユニット。 In the relay connection terminal, the soldered surface of the protective board is soldered to the line-side connection portion or the chip-side connection portion at the same time as the core wire of the connection line, and the protection element can function in the front stage of the sensor chip. The sensor unit according to claim 3, wherein the sensor unit is conductively connected to the solder.
- 前記保護基板は、表裏の一方に形成されて前記保護素子を導通接続させる素子用パターンと、表裏の他方に形成されて前記半田付け面として機能する半田用パターンと、これら表裏の前記素子用パターンおよび前記半田用パターンを導通状態に延長接続させる中継パターンと、を備えていることを特徴とする請求項3または請求項4に記載のセンサユニット。 The protective substrate has an element pattern formed on one of the front and back surfaces for conducting a conductive connection of the protective element, a soldering pattern formed on the other side of the front and back surfaces and functioning as the soldering surface, and a pattern for the element on the front and back surfaces. The sensor unit according to claim 3 or 4, further comprising a relay pattern for extending and connecting the soldering pattern to a conductive state.
- 前記中継パターンは、前記保護基板の表裏間の周縁の外形を窪ませた凹形状内、または、前記保護基板の表裏を貫通するスルーホール内に形成されて、当該表裏の前記素子用パターンおよび前記半田用パターンを導通接続させることを特徴とする請求項5に記載のセンサユニット。 The relay pattern is formed in a concave shape in which the outer shape of the peripheral edge between the front and back surfaces of the protective substrate is recessed, or in a through hole penetrating the front and back surfaces of the protective substrate, and the pattern for the element on the front and back surfaces and the said. The sensor unit according to claim 5, wherein the solder patterns are conductively connected.
- 前記保護素子設置部材として、前記センサチップおよび前記接続ラインの間を中継接続する前記中継接続端子を位置決め固定される端子台が、当該中継接続端子の隣接箇所に前記保護素子を位置決め保持可能に形成されて当該保護素子のセッティング治具として機能する保持部を備えて構成されていることを特徴とする請求項1に記載のセンサユニット。 As the protection element installation member, a terminal block for positioning and fixing the relay connection terminal for relay connection between the sensor chip and the connection line is formed so that the protection element can be positioned and held at a position adjacent to the relay connection terminal. The sensor unit according to claim 1, further comprising a holding portion that functions as a setting jig for the protective element.
- 前記保持部は、前記端子台の外面から突出して前記保護素子を挟み込んで保持する突起形状に、または、前記端子台の外面を窪ませて前記保護素子を収納して保持する凹形状に、形成されて前記セッティング治具として機能することを特徴とする請求項7に記載のセンサユニット。 The holding portion is formed in a protrusion shape that protrudes from the outer surface of the terminal block to sandwich and hold the protective element, or a concave shape that recesses the outer surface of the terminal block to store and hold the protective element. The sensor unit according to claim 7, wherein the sensor unit functions as the setting jig.
- 前記接続ラインは、前記電源用の電力線および接地線と、前記信号用の信号線とを備えるのに対して、
前記中継接続端子は、内方の前記センサチップ側に接続可能に延長されているチップ側接続部と、前記チップ側接続部から前記接続ライン側に接続可能に延長されているライン側接続部とを備え、
前記保護素子は、両端部にリード線を備えて、当該リード線を前記接続ラインの前記電力線、前記接地線および前記信号線の芯線と共に、前記中継接続端子の前記ライン側接続部に同時に半田付けされて前記センサチップの前段で機能可能に導通接続されることを特徴とする請求項7または請求項8に記載のセンサユニット。 The connection line includes a power line and a ground line for the power supply and a signal line for the signal.
The relay connection terminal has a chip-side connection portion extending inward so as to be connectable to the sensor chip side, and a line-side connection portion extending so as to be connectable from the chip-side connection portion to the connection line side. Equipped with
The protection element is provided with lead wires at both ends, and the lead wire is simultaneously soldered to the line-side connection portion of the relay connection terminal together with the power line, the ground wire, and the core wire of the signal line of the connection line. The sensor unit according to claim 7 or 8, wherein the sensor unit is functionally and conductively connected in front of the sensor chip. - 上記の請求項1から請求項9のいずれか1項に記載のセンサユニットにおける前記センサチップとして、圧力を検出する圧力センサチップを備えることを特徴とする圧力センサユニット。 A pressure sensor unit comprising a pressure sensor chip for detecting pressure as the sensor chip in the sensor unit according to any one of claims 1 to 9 above.
- 上記の請求項10に記載の圧力センサユニットにおける前記センサチップが前記中継接続端子、前記保護素子と共に収容される前記ケースを備えて、前記接続ラインが前記ケース内に収容されて接続されることを特徴とする圧力検出装置。 The case in which the sensor chip in the pressure sensor unit according to claim 10 is housed together with the relay connection terminal and the protection element, and the connection line is housed in the case and connected. A featured pressure detector.
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JP2002257663A (en) * | 2001-02-28 | 2002-09-11 | Nippon Seiki Co Ltd | Pressure detecting device |
US20130033841A1 (en) * | 2011-08-01 | 2013-02-07 | Honeywell International Inc. | Protective cover for pressure sensor assemblies |
WO2013118843A1 (en) * | 2012-02-09 | 2013-08-15 | 富士電機株式会社 | Physical quantity sensor and method for manufacturing physical quantity sensor |
WO2017138647A1 (en) * | 2016-02-10 | 2017-08-17 | 日本電産トーソク株式会社 | Pressure detection device and method for manufacturing same |
WO2019187303A1 (en) * | 2018-03-30 | 2019-10-03 | 株式会社不二工機 | Pressure sensor |
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JP2002257663A (en) * | 2001-02-28 | 2002-09-11 | Nippon Seiki Co Ltd | Pressure detecting device |
US20130033841A1 (en) * | 2011-08-01 | 2013-02-07 | Honeywell International Inc. | Protective cover for pressure sensor assemblies |
WO2013118843A1 (en) * | 2012-02-09 | 2013-08-15 | 富士電機株式会社 | Physical quantity sensor and method for manufacturing physical quantity sensor |
WO2017138647A1 (en) * | 2016-02-10 | 2017-08-17 | 日本電産トーソク株式会社 | Pressure detection device and method for manufacturing same |
WO2019187303A1 (en) * | 2018-03-30 | 2019-10-03 | 株式会社不二工機 | Pressure sensor |
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