WO2022100150A1 - High-rotation-speed oil-gas separator for turbine engine - Google Patents

High-rotation-speed oil-gas separator for turbine engine Download PDF

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Publication number
WO2022100150A1
WO2022100150A1 PCT/CN2021/108592 CN2021108592W WO2022100150A1 WO 2022100150 A1 WO2022100150 A1 WO 2022100150A1 CN 2021108592 W CN2021108592 W CN 2021108592W WO 2022100150 A1 WO2022100150 A1 WO 2022100150A1
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WIPO (PCT)
Prior art keywords
separator
rotating shaft
oil
cavity
centrifugal disc
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PCT/CN2021/108592
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French (fr)
Chinese (zh)
Inventor
李纪永
徐望
李涛
李芳�
马阳
陈亮
Original Assignee
四川航天中天动力装备有限责任公司
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Publication of WO2022100150A1 publication Critical patent/WO2022100150A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
    • F01D25/18Lubricating arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C7/00Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
    • F02C7/06Arrangements of bearings; Lubricating

Definitions

  • a high-speed oil and gas separator for a turbine engine belongs to the technical field of oil and gas separation, and in particular relates to the technical field of high-speed oil and gas separators.
  • the design capacity of the oil return pump is often larger than the oil supply, and it will also deliver a large amount of air to the oil return system during operation, so the fluid in the oil return system is a mixture of oil and gas two phases. , will increase the pipeline resistance, reduce the performance of the fuel and lubricating oil heat exchanger and affect the lubricating effect of the lubricating oil, affecting the safety of the engine.
  • the engine lubricating oil system is provided with a vent to open the atmosphere, but it will cause the oil mist to be discharged together with the air, resulting in the loss of lubricating oil and affecting the Circulation of oil in the oil system. Therefore, it is necessary to install an oil-gas separator in the oil return system, which utilizes the difference between the density of lubricating oil and air to generate a rotating flow field in the oil-gas separator, and the lubricating oil particles in the mixed fluid are separated under the action of centrifugal force. The oil is separated from the air, and the air is led to the outside of the engine through the vent to ensure the continuous use of the oil.
  • the oil and gas separators of aero-engines have various structures, but the design standards and specifications are not uniform. It usually has high manufacturing and use costs, and its internal structure and swirl field are complex and involve three-dimensional swirling turbulent flow, etc. Its separation efficiency is affected by structural parameters: oil and gas inlet pipe angle, length, etc. and inlet condition parameters: inlet flow, pressure, oil and gas ratio etc. great influence. Especially for high-speed turbine engines, the engine has the overall requirements of small size and light weight, and the structure size and separation efficiency of the oil-gas separator are strictly required.
  • the purpose of the present invention is to provide a high-speed oil-gas separator for a turbine engine, so as to solve the problem that the existing oil-gas separator is greatly affected by engine operating conditions, has low separation efficiency, and its structural dimensions cannot meet the volume and weight requirements of the high-speed turbine engine. defect.
  • a high-speed oil and gas separator for a turbine engine comprising a hollow rotating shaft, an oil inlet cavity assembly is disposed on the upper part of the rotating shaft, a separation cavity assembly is disposed in the middle and upper part of the rotating shaft, and a lower part of the rotating shaft is disposed with A drive mechanism
  • the separation chamber assembly includes a separator chamber located on the outer periphery of the middle and upper part of the rotating shaft, a partition layer located in the middle part of the rotating shaft in the separator chamber, and a first centrifugal circle located on the upper part of the partition layer Disk, a second centrifugal disk located at the lower part of the partition layer, a plurality of first through holes located on the outer circumference of the first centrifugal disk and a plurality of second through holes located on the outer circumference of the second centrifugal disk, located in the An oil guide groove in the separator cavity communicated with the plurality of first through holes and an oil outlet on the separator cavity communicated with the oil guide groove, and the bottom of the
  • the oil and gas mixture enters from the oil inlet chamber assembly. Since the rotating shaft is a hollow shaft, the oil and gas mixture enters from the top of the rotating shaft, and the rotating shaft drives the plurality of first through holes of the first centrifugal disc at high speed. The rotation drives the oil-air mixture to rotate. Due to the high density of the lubricating oil, the lubricating oil particles obtain a large centrifugal force, so that the lubricating oil has a large radial and tangential speed. The particles complete the collision, crushing and aggregation of oil droplets in the oil guide groove, so as to collect the lubricating oil and transport the lubricating oil to the oil outlet at the same time.
  • a swirling flow is formed in the separator cavity, and due to the high-speed rotation of the rotating shaft doing work on the air, the air swirl flow is pressed into the second through hole on the second centrifugal disc at the lower part of the first centrifugal disc of the rotating shaft, enters the rotating shaft and flows from the rotating shaft. air outlet.
  • the application utilizes the high pressure generated by the high-speed rotation in the oil-gas separator and the low pressure of the exhaust system of the engine, discharges the gas by the pressure difference inside and outside the oil-gas separator, collects the lubricating oil by the centrifugal action of the high-speed rotation, and passes through the hollow rotating shaft and the oil inlet cavity.
  • the components, separation chamber components and drive mechanism are set up with their own power drive, which is not affected by engine operating conditions. It has the advantages of high separation efficiency and small structure size (can meet the volume and weight of high-speed turbine engines), while improving product integration. degree, simplifying the product structure.
  • Both the first through hole and the second through hole communicate with the rotating shaft.
  • the inner wall of the separator cavity on the side where the oil outlet is located is attached to the outer circumference of the first centrifugal disc to form an attaching surface, and taking the attaching surface as a starting point, in the separator
  • the inner wall of the cavity is provided with the oil guide grooves whose depths increase sequentially along the rotation direction of the rotating shaft and are communicated with the oil outlet.
  • the initial depth of the oil guide groove is zero, and the inner wall of the separator cavity on the side where the oil outlet is located is abutted with the outer circumference of the first centrifugal disc to form a contact surface without oil thrown out.
  • the oil guide groove The deeper the body, the better the collection and flow discharge of lubricating oil subjected to centrifugal force.
  • the rotating shaft, the first centrifugal disk, the barrier layer and the second centrifugal disk are integrally formed, and the first centrifugal disk is communicated with the rotating shaft on the upper part of the barrier layer, so The second centrifugal disc communicates with the rotating shaft at the lower part of the barrier layer. It is convenient to process and assemble, and the product structure is simple.
  • a semicircular notch is provided on the outer periphery of the first centrifugal disc between the first through holes.
  • the semicircular notch on the outer circumference of the first centrifugal disc realizes tangential work on the lubricating oil in the oil guide groove, and transports the lubricating oil to the oil outlet.
  • first through holes 8 semicircular notches
  • 8 second through holes 8 first through holes
  • the separator cavity at the lower part of the oil outlet is in the shape of a centripetal cone.
  • the centripetal vertebral body shape, that is, the air inlet of the second centrifugal disc is set as a conical inclined plane, so that when the air rotates, it is convenient for centripetal collection and discharge.
  • the separation chamber assembly further comprises a rear bearing, a wave spring washer, and a fixing sleeve arranged in sequence from top to bottom on the rotating shaft located below the second centrifugal disc in the separator chamber and a graphite ring, the fixed sleeve is provided with a sleeve sealing rubber ring.
  • the graphite ring is in contact with the rotating parts on the rotating shaft rotating at high speed, which realizes the sliding seal in the inner cavity of the separator and prevents the contact friction between the metal parts and the rotating parts;
  • the wave spring washer is used for the axial compression and preloading of the rear bearing;
  • the rotating shaft is installed and fixed in the separator cavity through the front bearing, the rear bearing, the wave spring washer, the fixing sleeve, the sleeve sealing rubber ring and the graphite ring.
  • the outer circumference of the rotating shaft on the upper part of the first centrifugal disc is provided with a separator inner cavity cover matched with the separator cavity, and the separator cavity and the separator inner cavity cover An inner cavity sealing rubber ring is arranged between them.
  • the sealing of the inner cavity of the separator is realized to prevent oil and gas leakage.
  • an oil inlet chamber assembly is arranged on the upper part of the inner chamber cover of the separator, and the oil inlet chamber assembly includes a separation device located on the upper part of the inner chamber cover of the separator and sleeved on the top and the outer periphery of the rotating shaft.
  • a machine cover, a front bearing located on the upper part of the rotating shaft in the separator cover and an inlet cavity located on the separator cover, the top of the rotating shaft is higher than the front bearing, the separator
  • An organic cover sealing rubber ring is arranged between the cover and the inner cavity cover of the separator. The sealing rubber ring of the cover realizes the sealing of the air inlet cavity and prevents oil and gas leakage.
  • the cover of the separator and the inner cavity cover of the separator are And the separator cavities are fixed by a plurality of connecting first screws, and the first screws are evenly distributed, preferably four.
  • the inlet mouth is a converging inlet mouth, and the converging inlet mouth communicates with the top of the rotating shaft.
  • the setting of the converging inlet port improves and stabilizes the inlet flow rate of the oil-gas mixture, improves the impact energy of the centrifugally moving oil droplets hitting the wall, and makes it easier to separate from the air.
  • the driving mechanism is an outer rotor permanent magnet brushless motor
  • the motor includes a motor stator, a motor outer rotor, a motor connecting piece, a second screw and a third screw, and the motor outer rotor passes through a plurality of the first and second screws.
  • the three screws are evenly distributed, preferably four are fixed with the countersunk holes connected to the motor connecting piece, and the connecting piece is evenly distributed through a plurality of the second screws, preferably four are connected to the bottom of the separator cavity Fixed connection, the cylindrical protrusion at the bottom of the separator cavity is inserted into the reserved holes of the motor stator and the connecting piece to ensure the coaxiality, and the outer rotor of the motor is connected by sealing glue, interference and shrinkage, and realizes the external connection of the motor.
  • the rotor drives the rotating shaft to rotate at the same speed, and the maximum speed of the motor is 25000r/min.
  • the high pressure generated by the high-speed rotation in the oil-gas separator and the low pressure of the engine exhaust system are utilized to discharge the gas with the pressure difference inside and outside the oil-gas separator, and the high-speed rotation centrifugal action is used to collect the lubricating oil, and the centrifugal action collects the lubricating oil.
  • the design principle of the oil and gas separator is different from the traditional spiral, centrifugal and gravity separation principles;
  • the hollow rotating shaft, the oil inlet cavity component, the separation cavity component and the driving mechanism are set up, and they are driven by their own power and are not affected by the working conditions of the engine. They have the advantages of high separation efficiency and small structure size, and at the same time improve the product.
  • the integration level simplifies the product structure
  • the lubricating oil particles Due to the high density of the lubricating oil, the lubricating oil particles obtain a large centrifugal force, so that the lubricating oil has a large radial and tangential velocity.
  • the oil droplet particles By contacting the oil guiding groove in the separator cavity, the oil droplet particles are in the oil guiding groove. It completes the collision, crushing and aggregation of oil droplets to collect lubricating oil, and realizes tangential work on the lubricating oil in the oil-guiding groove through the semi-circular notch on the outer circumference of the first centrifugal disc, and transports the lubricating oil to the oil outlet;
  • the setting of the separator cavity has the function of fixing multiple single parts, which reduces the number of oil and gas separator parts as a whole;
  • the outer rotor of the electric motor directly drives the rotating shaft, and the speed is about 25000rpm, so that the oil and gas separator has a high-speed and independent drive system, so that the separation efficiency is not affected by the engine operating conditions.
  • Fig. 1 is the structural representation of the present invention
  • Fig. 2 is a partial cross-sectional view of the present invention
  • Fig. 3 is the sectional view of A-A in Fig. 2 of the present invention.
  • Fig. 4 is the top connection diagram of the present invention.
  • Fig. 5 is the connection diagram of the motor of the present invention.
  • Fig. 6 is the front view of the rotating shaft of the present invention.
  • FIG. 7 is a front view of the cavity of the present invention.
  • a high-speed oil-gas separator for a turbine engine includes a hollow rotating shaft 77, and an oil inlet chamber assembly is arranged on the upper part of the rotating shaft 77.
  • the middle and upper part of the shaft 77 is provided with a separation chamber assembly, and the lower part of the rotating shaft 77 is provided with a driving mechanism.
  • a plurality of first through holes 21 on the outer circumference and a plurality of second through holes 22 on the outer circumference of the second centrifugal disc 20 are located in the separator cavity 12 and communicate with the plurality of first through holes 21
  • the oil guide groove 17 and the oil outlet 12a on the separator cavity 12 communicated with the oil guide groove 17, the bottom of the rotating shaft 77 is the air outlet 7a.
  • the oil and gas mixture enters from the oil inlet chamber assembly. Since the rotating shaft 77 is a hollow shaft, the oil and gas mixture enters from the top of the rotating shaft 77 , and the rotating shaft 77 drives the plurality of first centrifugal discs 19 .
  • the through hole 21 drives the oil-air mixture to rotate under high-speed rotation. Due to the high density of the lubricating oil, the lubricating oil particles obtain a large centrifugal force, so that the lubricating oil has a large radial and tangential speed.
  • the oil-guiding groove 17 in the oil-guiding groove 17 makes the oil drop particles complete the movements of oil droplet collision, crushing and aggregation in the oil-guiding groove 17, so as to collect the lubricating oil and transport the lubricating oil to the oil outlet 12a at the same time.
  • Forces such as the viscous force of the oil phase, etc., form a swirling flow in the separator cavity 12. Since the high-speed rotation of the rotating shaft 77 does work on the air, the air swirl is pressed into the second centrifugal flow at the lower part of the first centrifugal disc 19 of the rotating shaft 77.
  • the second through hole 22 on the disc 20 enters the rotating shaft 77 and is discharged from the air outlet 7a.
  • the high pressure generated by the high-speed rotation in the oil-gas separator and the low pressure of the engine exhaust system are utilized, the gas is discharged by the internal and external pressure difference of the oil-gas separator, and the lubricating oil is collected by the high-speed rotating centrifugal action, and the oil is fed through the hollow rotating shaft 77 and the oil inlet.
  • the cavity assembly, the separation cavity assembly and the drive mechanism are set up and driven by their own power, which is not affected by the engine operating conditions, and has the advantages of high separation efficiency and small structure size, and at the same time, it improves the product integration and simplifies the product structure.
  • Both the first through hole 21 and the second through hole 22 communicate with the rotating shaft 77 .
  • the inner wall of the separator cavity 12 on the side where the oil outlet 12a is located is attached to the outer circumference of the first centrifugal disc 19 to form an attached surface, Taking the abutting surface as a starting point, the inner wall of the separator cavity 12 is provided with the oil guide groove 17 whose depth increases sequentially and communicates with the oil outlet 12 a along the rotation direction of the rotating shaft 77 .
  • the initial depth of the oil guide groove 17 is zero, and the inner wall of the separator cavity 12 on the side where the oil outlet 12a is located is in contact with the outer circumference of the first centrifugal disc 19 to form a contact surface without lubricating oil thrown out. Clockwise rotation, the deeper the oil guide groove 17 is, which facilitates the collection and flow discharge of the lubricating oil subjected to centrifugal force.
  • the rotating shaft 77 , the first centrifugal disc 19 , the barrier layer and the second centrifugal disc 20 are integrally formed , the first centrifugal disc 19 communicates with the rotating shaft 77 at the upper part of the blocking layer, and the second centrifugal disc 20 communicates with the rotating shaft 77 at the lower part of the blocking layer. It is convenient to process and assemble, and the product structure is simple.
  • a semicircular notch 18 is provided on the outer periphery of the first centrifugal disk 19 between the first through holes 21 .
  • the semicircular notch 18 on the outer circumference of the first centrifugal disc 19 realizes tangential work on the lubricating oil in the oil guiding groove 17, and transmits the lubricating oil to the oil outlet 12a.
  • the separator cavity 12 at the lower part of the oil outlet 12a is in the shape of a centripetal cone.
  • the centripetal vertebral body shape, that is, the air inlet of the second centrifugal disc 20 is set as a conical inclined plane, so that when the air rotates, it is convenient for centripetal collection and discharge.
  • the separation chamber assembly further includes the rotating shaft 77 located below the second centrifugal disc 20 in the separator chamber 12 ,
  • the rear bearing 88 , the wave spring washer 99 , the fixing sleeve 10 and the graphite ring 111 are arranged in order from top to bottom.
  • the fixing sleeve 10 is provided with a sleeve sealing rubber ring 101 .
  • the graphite ring 111 is in contact with the rotating parts on the rotating shaft 77 rotating at high speed, which realizes the sliding seal in the inner cavity of the separator and prevents the contact friction between the metal parts and the rotating parts;
  • the wave spring washer 99 is used for the axial pressure of the rear bearing 88 Tighten and pre-tighten;
  • the rotating shaft 77 is installed and fixed in the separator cavity 12 through the front bearing 33, the rear bearing 88, the wave spring washer 99, the fixed sleeve 10, the sleeve sealing rubber ring 101, and the graphite ring 111.
  • the outer circumference of the rotating shaft 77 on the upper part of the first centrifugal disc 19 is provided with a separator inner cavity matched with the separator cavity 12
  • the cover 55 is provided with an inner cavity sealing rubber ring 66 between the separator cavity 12 and the separator inner cavity cover 55 .
  • the sealing of the inner cavity of the separator is realized to prevent oil and gas leakage.
  • an oil inlet chamber assembly is provided on the upper part of the separator inner chamber cover 55 , and the oil inlet chamber assembly includes an oil inlet chamber cover located on the separator inner chamber cover.
  • the separator cover 22 on the upper part of 55 and sleeved on the top and outer periphery of the rotating shaft 77 , the front bearing 33 located on the upper part of the rotating shaft 77 in the separator cover 22 and on the separator cover 22
  • the inlet port 2a, the inlet port 2a is a convergent inlet port, the convergent inlet port communicates with the top of the rotating shaft 77, and an organic cover sealing rubber ring is provided between the separator cover 22 and the separator inner cavity cover 55 44.
  • the cover sealing rubber ring 44 realizes the sealing of the air inlet cavity and prevents oil and gas leakage.
  • the first screws 11 are fixed, and the first screws 11 are evenly distributed, preferably four.
  • the setting of the converging inlet port improves and stabilizes the inlet flow rate of the oil-gas mixture, improves the impact energy of the centrifugally moving oil droplets hitting the wall, and makes it easier to separate from the air.
  • the driving mechanism is an outer rotor permanent magnet brushless motor
  • the motor includes a separator cavity 12, a bottom cylinder 12b, and a motor stator 13 , the motor outer rotor 14, the second screw 15, the third screw 16 and the motor connecting piece 23, the motor outer rotor is connected to the motor connecting piece through a plurality of third screws and the connecting piece is fixed by a plurality of second screws It is fixedly connected with the bottom of the separator cavity.
  • the cylinder at the bottom of the separator cavity is inserted into the reserved holes of the motor stator and the connecting piece to ensure the coaxiality.
  • the outer rotor of the motor is heated by sealing glue and interference.
  • the outer rotor of the motor is driven to rotate the rotating shaft at the same speed, and the maximum speed of the motor is 25000r/min.

Abstract

A high-rotation-speed oil-gas separator for a turbine engine, the oil-gas separator comprising a hollow rotating shaft (77), wherein the upper portion of the rotating shaft (77) is provided with an oil input cavity assembly; the upper middle portion of the rotating shaft (77) is provided with a separation cavity assembly; and the lower portion of the rotating shaft (77) is provided with a driving mechanism. The separation cavity assembly comprises: a separator cavity (12) located on the periphery of the upper middle portion of the rotating shaft (77); a partition layer, which is located in the middle portion of the rotating shaft (77) in the separator cavity (12); a first centrifugal disc (19) located on the upper portion of the partition layer; a second centrifugal disc (20) located on the lower portion of the partition layer; a plurality of first through holes (21) located on the periphery of the first centrifugal disc (19); a plurality of second through holes (22) located on the periphery of the second centrifugal disc (20); an oil guide groove (17) that is located in the separator cavity (12) and is in communication with the plurality of first through holes (21); and an oil outlet (12a) that is located in the separator cavity (12) and is in communication with the oil guide groove (17). A gas outlet (7a) is provided at the bottom portion of the rotating shaft (77). The high-rotation-speed oil-gas separator is self-powered for driving, is not affected by the working condition of an engine, has high separation efficiency and can satisfy the volume and weight of a high-rotation-speed turbine engine.

Description

一种涡轮发动机用高转速油气分离器A high-speed oil-gas separator for a turbine engine 技术领域technical field
一种涡轮发动机用高转速油气分离器,本发明属于油气分离技术领域,具体涉及高转速油气分离器技术领域。A high-speed oil and gas separator for a turbine engine belongs to the technical field of oil and gas separation, and in particular relates to the technical field of high-speed oil and gas separators.
背景技术Background technique
航空发动机工作时,清洁,低温的滑油被运输送至发动机各转动部件,从而减小摩擦同时带走摩擦产生的热量。在润滑系统内外压力差的作用下,空气会进入系统,在发动机的高速旋转部件的作用下,滑油与空气掺混,形成滑油乳化液、油雾,并由回油泵将其输送至回油系统中。并且,为了保证发动机的安全运行,回油泵的设计容量往往大于供油量,其工作时也会将大量空气输送至回油系统,因此在回油系统中的流体为油、气两相的混合物,将增加管路阻力,降低燃油和滑油热交换器的性能并且会影响滑油的润滑效果,影响发动机安全。此外,发动机滑油系统中为了防止滑油箱、齿轮箱和轴承腔中的压力过高,设有通大气的通风口,但会造成油雾随空气一起排出,造成了滑油的损耗从而影响了滑油在滑油系统中的循环。所以在回油系统中需要安装油气分离器,其利用滑油密度与空气密度不同,在油气分离器中产生旋转的流场,混合流体中的滑油微粒在离心力的作用下被分离出来从而实现滑油与空气的分离,并且通过通风口把空气通往发动机外,保证滑油继续循环使用。When the aero-engine is working, clean, low-temperature lubricating oil is transported to the rotating parts of the engine, thereby reducing friction and taking away the heat generated by friction. Under the action of the pressure difference inside and outside the lubrication system, the air will enter the system. Under the action of the high-speed rotating parts of the engine, the lubricating oil is mixed with the air to form the lubricating oil emulsion and oil mist, which are transported to the return by the oil return pump. in the oil system. In addition, in order to ensure the safe operation of the engine, the design capacity of the oil return pump is often larger than the oil supply, and it will also deliver a large amount of air to the oil return system during operation, so the fluid in the oil return system is a mixture of oil and gas two phases. , will increase the pipeline resistance, reduce the performance of the fuel and lubricating oil heat exchanger and affect the lubricating effect of the lubricating oil, affecting the safety of the engine. In addition, in order to prevent the pressure in the lubricating oil tank, gear box and bearing cavity from being too high, the engine lubricating oil system is provided with a vent to open the atmosphere, but it will cause the oil mist to be discharged together with the air, resulting in the loss of lubricating oil and affecting the Circulation of oil in the oil system. Therefore, it is necessary to install an oil-gas separator in the oil return system, which utilizes the difference between the density of lubricating oil and air to generate a rotating flow field in the oil-gas separator, and the lubricating oil particles in the mixed fluid are separated under the action of centrifugal force. The oil is separated from the air, and the air is led to the outside of the engine through the vent to ensure the continuous use of the oil.
目前航空发动机的油气分离器结构形式多种多样,但设计标准和规范并不统一。通常具有制造和使用成本较高,其内部结构和旋流场复杂涉及三维旋转湍流流动等,其分离效率受到结构参数:油气进口管角度,长度等和进口条件参数:进口流量、压力、油气比等影响大。尤其对于高转速涡轮发动机,其发动机具有体积小、重量轻的整体要求,对油气分离器的结构大小,分离效率要求严格。At present, the oil and gas separators of aero-engines have various structures, but the design standards and specifications are not uniform. It usually has high manufacturing and use costs, and its internal structure and swirl field are complex and involve three-dimensional swirling turbulent flow, etc. Its separation efficiency is affected by structural parameters: oil and gas inlet pipe angle, length, etc. and inlet condition parameters: inlet flow, pressure, oil and gas ratio etc. great influence. Especially for high-speed turbine engines, the engine has the overall requirements of small size and light weight, and the structure size and separation efficiency of the oil-gas separator are strictly required.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于:提供一种涡轮发动机用高转速油气分离器,以解决现有的油气分离器受发动机工况影响大,分离效率低,结构尺寸不能满足高转速涡轮发动机体积和重量要求的缺陷。The purpose of the present invention is to provide a high-speed oil-gas separator for a turbine engine, so as to solve the problem that the existing oil-gas separator is greatly affected by engine operating conditions, has low separation efficiency, and its structural dimensions cannot meet the volume and weight requirements of the high-speed turbine engine. defect.
本发明采用的技术方案如下:The technical scheme adopted in the present invention is as follows:
一种涡轮发动机用高转速油气分离器,包括空心的旋转轴,所述旋转轴上部设置有进油腔组件,所述旋转轴的中上部设置有分离腔组件,所述旋转轴的下部设置有驱动机构,所述分离腔组件包括位于所述旋转轴中上部外周的分离器腔体,位于所述分离器腔体内所述旋转 轴中部的隔断层,位于所述隔断层上部的第一离心圆盘,位于所述隔断层下部的第二离心圆盘,位于所述第一离心圆盘外周的多个第一通孔及位于所述第二离心圆盘外周的多个第二通孔,位于所述分离器腔体内与多个所述第一通孔连通的导油槽及位于所述分离器腔体上与所述导油槽连通的出油口,所述旋转轴的底部为气出口。A high-speed oil and gas separator for a turbine engine, comprising a hollow rotating shaft, an oil inlet cavity assembly is disposed on the upper part of the rotating shaft, a separation cavity assembly is disposed in the middle and upper part of the rotating shaft, and a lower part of the rotating shaft is disposed with A drive mechanism, the separation chamber assembly includes a separator chamber located on the outer periphery of the middle and upper part of the rotating shaft, a partition layer located in the middle part of the rotating shaft in the separator chamber, and a first centrifugal circle located on the upper part of the partition layer Disk, a second centrifugal disk located at the lower part of the partition layer, a plurality of first through holes located on the outer circumference of the first centrifugal disk and a plurality of second through holes located on the outer circumference of the second centrifugal disk, located in the An oil guide groove in the separator cavity communicated with the plurality of first through holes and an oil outlet on the separator cavity communicated with the oil guide groove, and the bottom of the rotating shaft is an air outlet.
本申请的技术方案中:油气混合物从进油腔组件中进入,由于旋转轴为空心轴,油气混合物从旋转轴的顶部进入,旋转轴带动第一离心圆盘的多个第一通孔在高速旋转下带动油气混合物旋转,因滑油密度大,滑油颗粒获得较大的离心力,从而让滑油具有较大径向、切向速度,通过接触到分离器腔体内的导油槽,使油滴颗粒在导油槽内完成油滴碰撞、破碎与聚合等运动,实现收集滑油,同时将滑油输送至出油口,而空气受离心力较小,受向心力和油相粘性力等作用力,在分离器腔体内形成旋流,由于旋转轴高速旋转对空气做功,空气旋流被压入旋转轴第一离心圆盘下部的第二离心圆盘上的第二通孔中,进入旋转轴并从气出口排出。本申请利用油气分离器中高速旋转产生的高压强与发动机排气系统的低压强,用油气分离器内外压差排出气体,用高速旋转离心作用收集滑油,通过空心的旋转轴、进油腔组件、分离腔组件和驱动机构的设置,自带动力驱动,不受发动机工况影响,具备分离效率高、结构尺寸小的优点(能满足高转速涡轮发动机体积和重量),同时提高了产品集成度,简化了产品结构。In the technical solution of the present application: the oil and gas mixture enters from the oil inlet chamber assembly. Since the rotating shaft is a hollow shaft, the oil and gas mixture enters from the top of the rotating shaft, and the rotating shaft drives the plurality of first through holes of the first centrifugal disc at high speed. The rotation drives the oil-air mixture to rotate. Due to the high density of the lubricating oil, the lubricating oil particles obtain a large centrifugal force, so that the lubricating oil has a large radial and tangential speed. The particles complete the collision, crushing and aggregation of oil droplets in the oil guide groove, so as to collect the lubricating oil and transport the lubricating oil to the oil outlet at the same time. A swirling flow is formed in the separator cavity, and due to the high-speed rotation of the rotating shaft doing work on the air, the air swirl flow is pressed into the second through hole on the second centrifugal disc at the lower part of the first centrifugal disc of the rotating shaft, enters the rotating shaft and flows from the rotating shaft. air outlet. The application utilizes the high pressure generated by the high-speed rotation in the oil-gas separator and the low pressure of the exhaust system of the engine, discharges the gas by the pressure difference inside and outside the oil-gas separator, collects the lubricating oil by the centrifugal action of the high-speed rotation, and passes through the hollow rotating shaft and the oil inlet cavity. The components, separation chamber components and drive mechanism are set up with their own power drive, which is not affected by engine operating conditions. It has the advantages of high separation efficiency and small structure size (can meet the volume and weight of high-speed turbine engines), while improving product integration. degree, simplifying the product structure.
第一通孔、第二通孔均与旋转轴连通。Both the first through hole and the second through hole communicate with the rotating shaft.
优选的,所述出油口所在一侧的所述分离器腔体内壁与所述第一离心圆盘外周相贴合形成贴合面,以所述贴合面为起点,在所述分离器腔体内壁沿所述旋转轴旋转方向开设有深度依次增大且与所述出油口连通的所述导油槽。导油槽的初始深度为零,出油口所在一侧的分离器腔体内壁与第一离心圆盘外周相贴合形成贴合面无滑油甩出,随着旋转轴逆时针旋转,导油槽体越深,利于受到离心力的滑油的收集和流动排出。Preferably, the inner wall of the separator cavity on the side where the oil outlet is located is attached to the outer circumference of the first centrifugal disc to form an attaching surface, and taking the attaching surface as a starting point, in the separator The inner wall of the cavity is provided with the oil guide grooves whose depths increase sequentially along the rotation direction of the rotating shaft and are communicated with the oil outlet. The initial depth of the oil guide groove is zero, and the inner wall of the separator cavity on the side where the oil outlet is located is abutted with the outer circumference of the first centrifugal disc to form a contact surface without oil thrown out. As the rotating shaft rotates counterclockwise, the oil guide groove The deeper the body, the better the collection and flow discharge of lubricating oil subjected to centrifugal force.
优选的,所述旋转轴、所述第一离心圆盘、所述阻隔层和所述第二离心圆盘一体成型,所述第一离心圆盘与所述阻隔层上部的旋转轴连通,所述第二离心圆盘与所述阻隔层下部的旋转轴连通。方便加工,装配,产品结构简单。Preferably, the rotating shaft, the first centrifugal disk, the barrier layer and the second centrifugal disk are integrally formed, and the first centrifugal disk is communicated with the rotating shaft on the upper part of the barrier layer, so The second centrifugal disc communicates with the rotating shaft at the lower part of the barrier layer. It is convenient to process and assemble, and the product structure is simple.
优选的,所述第一通孔之间的所述第一离心圆盘外周设置有半圆形缺口。第一离心圆盘外周的半圆形缺口实现了对导油槽内滑油切向做功,将滑油输送至出油口。Preferably, a semicircular notch is provided on the outer periphery of the first centrifugal disc between the first through holes. The semicircular notch on the outer circumference of the first centrifugal disc realizes tangential work on the lubricating oil in the oil guide groove, and transports the lubricating oil to the oil outlet.
更为优选的,所述第一通孔设置有8个,所述半圆形缺口设置有8个,第二通孔设置有8个。刚好适用于涡轮发动机。More preferably, there are 8 first through holes, 8 semicircular notches, and 8 second through holes. Just right for a turbo engine.
优选的,所述出油口下部的所述分离器腔体为向心椎体形。向心椎体形,即第二离心圆盘空气进口设置成锥体斜面,使空气旋转时利于向心汇集和排出。Preferably, the separator cavity at the lower part of the oil outlet is in the shape of a centripetal cone. The centripetal vertebral body shape, that is, the air inlet of the second centrifugal disc is set as a conical inclined plane, so that when the air rotates, it is convenient for centripetal collection and discharge.
优选的,所述分离腔组件还包括位于所述分离器腔体内的所述第二离心圆盘下方的所述旋转轴上,从上至下依次设置的后轴承、波形弹簧垫圈、固定套筒及石墨环,所述固定套筒内设置有套筒密封胶圈。石墨环与高速旋转的旋转轴上的旋转部件接触,实现了分离器内腔体内的滑动密封并防止金属部件与旋转部件的接触摩擦;波形弹簧垫圈用于后轴承的轴向压紧预紧;旋转轴通过前轴承、后轴承、波形弹簧垫圈、固定套筒、套筒密封胶圈、石墨环装入并固定在分离器腔体内。Preferably, the separation chamber assembly further comprises a rear bearing, a wave spring washer, and a fixing sleeve arranged in sequence from top to bottom on the rotating shaft located below the second centrifugal disc in the separator chamber and a graphite ring, the fixed sleeve is provided with a sleeve sealing rubber ring. The graphite ring is in contact with the rotating parts on the rotating shaft rotating at high speed, which realizes the sliding seal in the inner cavity of the separator and prevents the contact friction between the metal parts and the rotating parts; the wave spring washer is used for the axial compression and preloading of the rear bearing; The rotating shaft is installed and fixed in the separator cavity through the front bearing, the rear bearing, the wave spring washer, the fixing sleeve, the sleeve sealing rubber ring and the graphite ring.
优选的,所述第一离心圆盘的上部的所述旋转轴外周设置有与所述分离器腔体相配合的分离器内腔盖,所述分离器腔体与所述分离器内腔盖之间设置有内腔密封胶圈。实现了分离器内腔体内腔的密封,防止油气泄漏。Preferably, the outer circumference of the rotating shaft on the upper part of the first centrifugal disc is provided with a separator inner cavity cover matched with the separator cavity, and the separator cavity and the separator inner cavity cover An inner cavity sealing rubber ring is arranged between them. The sealing of the inner cavity of the separator is realized to prevent oil and gas leakage.
更为优选的,所述分离器内腔盖的上部设置有进油腔组件,所述进油腔组件包括位于所述分离器内腔盖上部且套设在所述旋转轴顶部及外周的分离器机盖,位于所述分离器机盖内所述旋转轴上部的前轴承及位于所述分离器机盖上的进口腔,所述旋转轴的顶端高于所述前轴承,所述分离器机盖与所述分离器内腔盖之间设置有机盖密封胶圈,机盖密封胶圈实现了进气腔的密封,防止油气泄漏,所述分离器机盖与所述分离器内腔盖及所述分离器腔体之间通过多个连接第一螺钉固定,所述第一螺钉均匀分布,优选为4个。More preferably, an oil inlet chamber assembly is arranged on the upper part of the inner chamber cover of the separator, and the oil inlet chamber assembly includes a separation device located on the upper part of the inner chamber cover of the separator and sleeved on the top and the outer periphery of the rotating shaft. A machine cover, a front bearing located on the upper part of the rotating shaft in the separator cover and an inlet cavity located on the separator cover, the top of the rotating shaft is higher than the front bearing, the separator An organic cover sealing rubber ring is arranged between the cover and the inner cavity cover of the separator. The sealing rubber ring of the cover realizes the sealing of the air inlet cavity and prevents oil and gas leakage. The cover of the separator and the inner cavity cover of the separator are And the separator cavities are fixed by a plurality of connecting first screws, and the first screws are evenly distributed, preferably four.
更为优选的,所述进口腔为收敛形入口腔道,所述收敛形入口腔道与所述旋转轴顶部连通。收敛形入口腔道的设置,提高与稳定了油气混合物的入口流速,提高了离心运动的油滴碰壁的撞击能量,使更容易与空气分离。More preferably, the inlet mouth is a converging inlet mouth, and the converging inlet mouth communicates with the top of the rotating shaft. The setting of the converging inlet port improves and stabilizes the inlet flow rate of the oil-gas mixture, improves the impact energy of the centrifugally moving oil droplets hitting the wall, and makes it easier to separate from the air.
优选的,所述驱动机构为外转子永磁无刷电动机,所述电动机包括电机定子、电机外转子、电机连接片、第二螺钉和第三螺钉,所述电机外转子通过多个所述第三螺钉均匀分布,优选为4个与所述电机连接片连接上的沉头孔固定,所述连接片通过多个所述第二螺钉均匀分布,优选为4个与所述分离器腔体底部固定连接,所述分离器腔体底部圆柱凸起插入所述电机定子与所述连接片的预留孔确保同轴度,所述电机外转子通过封胶、过盈热装连接并实现电机外转子传动给旋转轴使其同速旋转,所述电动机的最高转速为25000r/min。Preferably, the driving mechanism is an outer rotor permanent magnet brushless motor, and the motor includes a motor stator, a motor outer rotor, a motor connecting piece, a second screw and a third screw, and the motor outer rotor passes through a plurality of the first and second screws. The three screws are evenly distributed, preferably four are fixed with the countersunk holes connected to the motor connecting piece, and the connecting piece is evenly distributed through a plurality of the second screws, preferably four are connected to the bottom of the separator cavity Fixed connection, the cylindrical protrusion at the bottom of the separator cavity is inserted into the reserved holes of the motor stator and the connecting piece to ensure the coaxiality, and the outer rotor of the motor is connected by sealing glue, interference and shrinkage, and realizes the external connection of the motor. The rotor drives the rotating shaft to rotate at the same speed, and the maximum speed of the motor is 25000r/min.
综上所述,由于采用了上述技术方案,本发明的有益效果是:To sum up, due to the adoption of the above-mentioned technical solutions, the beneficial effects of the present invention are:
1、本发明中,利用油气分离器中高速旋转产生的高压强与发动机排气系统的低压强,用油气分离器内外压差排出气体,用高速旋转离心作用收集滑油,离心作用收集滑油的油气分离器的设计原理不同于传统的螺旋、离心、重力分离原理;1. In the present invention, the high pressure generated by the high-speed rotation in the oil-gas separator and the low pressure of the engine exhaust system are utilized to discharge the gas with the pressure difference inside and outside the oil-gas separator, and the high-speed rotation centrifugal action is used to collect the lubricating oil, and the centrifugal action collects the lubricating oil. The design principle of the oil and gas separator is different from the traditional spiral, centrifugal and gravity separation principles;
2、通过空心的旋转轴、进油腔组件、分离腔组件和驱动机构的是设置,自带动力驱动,不受发动机工况影响,具备分离效率高、结构尺寸小的优点,同时提高了产品集成度,简化了产品结构;2. The hollow rotating shaft, the oil inlet cavity component, the separation cavity component and the driving mechanism are set up, and they are driven by their own power and are not affected by the working conditions of the engine. They have the advantages of high separation efficiency and small structure size, and at the same time improve the product. The integration level simplifies the product structure;
3、因滑油密度大,滑油颗粒获得较大的离心力,从而让滑油具有较大径向、切向速度,通过接触到分离器腔体内的导油槽,使油滴颗粒在导油槽内完成油滴碰撞、破碎与聚合等运动,实现收集滑油,并通过第一离心圆盘外周的半圆形缺口实现了对导油槽内滑油切向做功,将滑油输送至出油口;3. Due to the high density of the lubricating oil, the lubricating oil particles obtain a large centrifugal force, so that the lubricating oil has a large radial and tangential velocity. By contacting the oil guiding groove in the separator cavity, the oil droplet particles are in the oil guiding groove. It completes the collision, crushing and aggregation of oil droplets to collect lubricating oil, and realizes tangential work on the lubricating oil in the oil-guiding groove through the semi-circular notch on the outer circumference of the first centrifugal disc, and transports the lubricating oil to the oil outlet;
4、通过第一离心圆盘、隔断层、第二离心圆盘、8个第一通孔和8个第二通孔的设置,第一离心圆盘与第二离心圆盘的中心轴向不通,无复杂的油气分离结构,无需另行设置空气、滑油和油气混合物的管路,实现了同轴双排,排出滑油和排出空气;4. Through the setting of the first centrifugal disc, the partition layer, the second centrifugal disc, the 8 first through holes and the 8 second through holes, the centers of the first centrifugal disc and the second centrifugal disc are not connected in the axial direction. , No complicated oil and gas separation structure, no need to set up additional pipelines for air, lubricating oil and oil and gas mixture, realizing coaxial double row, discharging lubricating oil and discharging air;
5、分离器腔体的设置,具备固定多个单一零件的功能,整体上减少了油气分离器零件数量;5. The setting of the separator cavity has the function of fixing multiple single parts, which reduces the number of oil and gas separator parts as a whole;
6、电动机的电机外转子直接驱动旋转轴,转速约为25000rpm,使油气分离器具有高速、独立的驱动系统,使分离效率不受发动机工况影响。6. The outer rotor of the electric motor directly drives the rotating shaft, and the speed is about 25000rpm, so that the oil and gas separator has a high-speed and independent drive system, so that the separation efficiency is not affected by the engine operating conditions.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明的局部剖视图;Fig. 2 is a partial cross-sectional view of the present invention;
图3是本发明图2中A-A的剖视图;Fig. 3 is the sectional view of A-A in Fig. 2 of the present invention;
图4是本发明的顶部连接图;Fig. 4 is the top connection diagram of the present invention;
图5是本发明电机处连接图;Fig. 5 is the connection diagram of the motor of the present invention;
图6是本发明旋转轴主视图;Fig. 6 is the front view of the rotating shaft of the present invention;
图7是本发明腔体主视图。FIG. 7 is a front view of the cavity of the present invention.
图中标记:11-第一螺钉,111-石墨环,22-分离器机盖,2a-油气进口,33-前轴承,44-机盖密封胶圈,55-分离器内腔盖,66-内腔密封胶圈,77-旋转轴,7a-气出口,88-后轴承,99-波形弹簧垫圈,10-固定套筒,101-套筒密封胶圈,12-分离器腔体,12a-出油口,12b-底部圆柱,13-电机定子,14-电机外转子,15-第二螺钉,16-第三螺钉,17-导油槽,18-半圆形缺口,19-第一离心圆盘,20-第二离心圆盘,21-第一通孔,22-第二通孔,23-电机连接片。Marked in the figure: 11-first screw, 111-graphite ring, 22-separator cover, 2a-air and gas inlet, 33-front bearing, 44-cover sealing rubber ring, 55-separator inner cavity cover, 66- Inner cavity sealing rubber ring, 77-rotating shaft, 7a-air outlet, 88-rear bearing, 99-wave spring washer, 10-fixed sleeve, 101-sleeve sealing rubber ring, 12-separator cavity, 12a- Oil outlet, 12b-bottom cylinder, 13-motor stator, 14-motor outer rotor, 15-second screw, 16-third screw, 17-oil guide groove, 18-semi-circular notch, 19-first centrifugal circle Disc, 20-second centrifugal disc, 21-first through hole, 22-second through hole, 23-motor connecting piece.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
实施例1Example 1
如图1、2、4、5、6和7所示,一种涡轮发动机用高转速油气分离器,包括空心的旋转 轴77,所述旋转轴77上部设置有进油腔组件,所述旋转轴77的中上部设置有分离腔组件,所述旋转轴77的下部设置有驱动机构,所述分离腔组件包括位于所述旋转轴77中上部外周的分离器腔体12,位于所述分离器腔体12内所述旋转轴77中部的隔断层,位于所述隔断层上部的第一离心圆盘19,位于所述隔断层下部的第二离心圆盘20,位于所述第一离心圆盘19外周的多个第一通孔21及位于所述第二离心圆盘20外周的多个第二通孔22,位于所述分离器腔体12内与多个所述第一通孔21连通的导油槽17及位于所述分离器腔体12上与所述导油槽17连通的出油口12a,所述旋转轴77的底部为气出口7a。As shown in Figures 1, 2, 4, 5, 6 and 7, a high-speed oil-gas separator for a turbine engine includes a hollow rotating shaft 77, and an oil inlet chamber assembly is arranged on the upper part of the rotating shaft 77. The middle and upper part of the shaft 77 is provided with a separation chamber assembly, and the lower part of the rotating shaft 77 is provided with a driving mechanism. The partition layer in the middle of the rotating shaft 77 in the cavity 12, the first centrifugal disc 19 located at the upper part of the partition layer, the second centrifugal disc 20 located at the lower part of the partition layer, and the first centrifugal disc 19 A plurality of first through holes 21 on the outer circumference and a plurality of second through holes 22 on the outer circumference of the second centrifugal disc 20 are located in the separator cavity 12 and communicate with the plurality of first through holes 21 The oil guide groove 17 and the oil outlet 12a on the separator cavity 12 communicated with the oil guide groove 17, the bottom of the rotating shaft 77 is the air outlet 7a.
本申请的技术方案中:油气混合物从进油腔组件中进入,由于旋转轴77为空心轴,油气混合物从旋转轴77的顶部进入,旋转轴77带动第一离心圆盘19的多个第一通孔21在高速旋转下带动油气混合物旋转,因滑油密度大,滑油颗粒获得较大的离心力,从而让滑油具有较大径向、切向速度,通过接触到分离器腔体12内的导油槽17,使油滴颗粒在导油槽17内完成油滴碰撞、破碎与聚合等运动,实现收集滑油,同时将滑油输送至出油口12a,而空气受离心力较小,受向心力和油相粘性力等作用力,在分离器腔体12内形成旋流,由于旋转轴77高速旋转对空气做功,空气旋流被压入旋转轴77第一离心圆盘19下部的第二离心圆盘20上的第二通孔22中,进入旋转轴77并从气出口7a排出。本申请利用油气分离器中高速旋转产生的高压强与发动机排气系统的低压强,用油气分离器内外压差排出气体,用高速旋转离心作用收集滑油,通过空心的旋转轴77、进油腔组件、分离腔组件和驱动机构的是设置,自带动力驱动,不受发动机工况影响,具备分离效率高、结构尺寸小的优点,同时提高了产品集成度,简化了产品结构。第一通孔21、第二通孔22均与旋转轴77连通。In the technical solution of the present application: the oil and gas mixture enters from the oil inlet chamber assembly. Since the rotating shaft 77 is a hollow shaft, the oil and gas mixture enters from the top of the rotating shaft 77 , and the rotating shaft 77 drives the plurality of first centrifugal discs 19 . The through hole 21 drives the oil-air mixture to rotate under high-speed rotation. Due to the high density of the lubricating oil, the lubricating oil particles obtain a large centrifugal force, so that the lubricating oil has a large radial and tangential speed. The oil-guiding groove 17 in the oil-guiding groove 17 makes the oil drop particles complete the movements of oil droplet collision, crushing and aggregation in the oil-guiding groove 17, so as to collect the lubricating oil and transport the lubricating oil to the oil outlet 12a at the same time. Forces such as the viscous force of the oil phase, etc., form a swirling flow in the separator cavity 12. Since the high-speed rotation of the rotating shaft 77 does work on the air, the air swirl is pressed into the second centrifugal flow at the lower part of the first centrifugal disc 19 of the rotating shaft 77. The second through hole 22 on the disc 20 enters the rotating shaft 77 and is discharged from the air outlet 7a. In this application, the high pressure generated by the high-speed rotation in the oil-gas separator and the low pressure of the engine exhaust system are utilized, the gas is discharged by the internal and external pressure difference of the oil-gas separator, and the lubricating oil is collected by the high-speed rotating centrifugal action, and the oil is fed through the hollow rotating shaft 77 and the oil inlet. The cavity assembly, the separation cavity assembly and the drive mechanism are set up and driven by their own power, which is not affected by the engine operating conditions, and has the advantages of high separation efficiency and small structure size, and at the same time, it improves the product integration and simplifies the product structure. Both the first through hole 21 and the second through hole 22 communicate with the rotating shaft 77 .
实施例2Example 2
如图3所示,在实施例1的基础上,所述出油口12a所在一侧的所述分离器腔体12内壁与所述第一离心圆盘19外周相贴合形成贴合面,以所述贴合面为起点,在所述分离器腔体12内壁沿所述旋转轴77旋转方向开设有深度依次增大且与所述出油口12a连通的所述导油槽17。导油槽17的初始深度为零,出油口12a所在一侧的分离器腔体12内壁与第一离心圆盘19外周相贴合形成贴合面无滑油甩出,随着旋转轴77逆时针旋转,导油槽17体越深,利于受到离心力的滑油的收集和流动排出。As shown in FIG. 3 , on the basis of Example 1, the inner wall of the separator cavity 12 on the side where the oil outlet 12a is located is attached to the outer circumference of the first centrifugal disc 19 to form an attached surface, Taking the abutting surface as a starting point, the inner wall of the separator cavity 12 is provided with the oil guide groove 17 whose depth increases sequentially and communicates with the oil outlet 12 a along the rotation direction of the rotating shaft 77 . The initial depth of the oil guide groove 17 is zero, and the inner wall of the separator cavity 12 on the side where the oil outlet 12a is located is in contact with the outer circumference of the first centrifugal disc 19 to form a contact surface without lubricating oil thrown out. Clockwise rotation, the deeper the oil guide groove 17 is, which facilitates the collection and flow discharge of the lubricating oil subjected to centrifugal force.
实施例3Example 3
如图1、2、6和7所示,在实施例1的基础上,所述旋转轴77、所述第一离心圆盘19、所述阻隔层和所述第二离心圆盘20一体成型,所述第一离心圆盘19与所述阻隔层上部的旋转轴77连通,所述第二离心圆盘20与所述阻隔层下部的旋转轴77连通。方便加工,装配,产品结构简单。As shown in FIGS. 1 , 2 , 6 and 7 , on the basis of Embodiment 1, the rotating shaft 77 , the first centrifugal disc 19 , the barrier layer and the second centrifugal disc 20 are integrally formed , the first centrifugal disc 19 communicates with the rotating shaft 77 at the upper part of the blocking layer, and the second centrifugal disc 20 communicates with the rotating shaft 77 at the lower part of the blocking layer. It is convenient to process and assemble, and the product structure is simple.
实施例4Example 4
如图3和6所示,在实施例1的基础上,所述第一通孔21之间的所述第一离心圆盘19外周设置有半圆形缺口18。第一离心圆盘19外周的半圆形缺口18实现了对导油槽17内滑油切向做功,将滑油输送至出油口12a。As shown in FIGS. 3 and 6 , on the basis of Embodiment 1, a semicircular notch 18 is provided on the outer periphery of the first centrifugal disk 19 between the first through holes 21 . The semicircular notch 18 on the outer circumference of the first centrifugal disc 19 realizes tangential work on the lubricating oil in the oil guiding groove 17, and transmits the lubricating oil to the oil outlet 12a.
实施例5Example 5
如图6所示,在实施例4的基础上,所述第一通孔21设置有8个,所述半圆形缺口18设置有8个,第二通孔22设置有8个。刚好适用于涡轮发动机。As shown in FIG. 6 , on the basis of Embodiment 4, there are 8 first through holes 21 , 8 semicircular notches 18 , and 8 second through holes 22 . Just right for a turbo engine.
实施例6Example 6
如图1和2所示,在实施例1的基础上,所述出油口12a下部的所述分离器腔体12为向心椎体形。向心椎体形,即第二离心圆盘20空气进口设置成锥体斜面,使空气旋转时利于向心汇集和排出。As shown in Figures 1 and 2, on the basis of Embodiment 1, the separator cavity 12 at the lower part of the oil outlet 12a is in the shape of a centripetal cone. The centripetal vertebral body shape, that is, the air inlet of the second centrifugal disc 20 is set as a conical inclined plane, so that when the air rotates, it is convenient for centripetal collection and discharge.
实施例7Example 7
如图1和2所示,在实施例1的基础上,所述分离腔组件还包括位于所述分离器腔体12内的所述第二离心圆盘20下方的所述旋转轴77上,从上至下依次设置的后轴承88、波形弹簧垫圈99、固定套筒10及石墨环111,所述固定套筒10内设置有套筒密封胶圈101。石墨环111与高速旋转的旋转轴77上的旋转部件接触,实现了分离器内腔体内的滑动密封并防止金属部件与旋转部件的接触摩擦;波形弹簧垫圈99用于后轴承88的轴向压紧预紧;旋转轴77通过前轴承33、后轴承88、波形弹簧垫圈99、固定套筒10、套筒密封胶圈101、石墨环111装入并固定在分离器腔体12内。As shown in FIGS. 1 and 2 , on the basis of Embodiment 1, the separation chamber assembly further includes the rotating shaft 77 located below the second centrifugal disc 20 in the separator chamber 12 , The rear bearing 88 , the wave spring washer 99 , the fixing sleeve 10 and the graphite ring 111 are arranged in order from top to bottom. The fixing sleeve 10 is provided with a sleeve sealing rubber ring 101 . The graphite ring 111 is in contact with the rotating parts on the rotating shaft 77 rotating at high speed, which realizes the sliding seal in the inner cavity of the separator and prevents the contact friction between the metal parts and the rotating parts; the wave spring washer 99 is used for the axial pressure of the rear bearing 88 Tighten and pre-tighten; the rotating shaft 77 is installed and fixed in the separator cavity 12 through the front bearing 33, the rear bearing 88, the wave spring washer 99, the fixed sleeve 10, the sleeve sealing rubber ring 101, and the graphite ring 111.
实施例8Example 8
如图1和2所示,在实施例2的基础上,所述第一离心圆盘19的上部的所述旋转轴77外周设置有与所述分离器腔体12相配合的分离器内腔盖55,所述分离器腔体12与所述分离器内腔盖55之间设置有内腔密封胶圈66。实现了分离器内腔体内腔的密封,防止油气泄漏。As shown in FIGS. 1 and 2 , on the basis of Embodiment 2, the outer circumference of the rotating shaft 77 on the upper part of the first centrifugal disc 19 is provided with a separator inner cavity matched with the separator cavity 12 The cover 55 is provided with an inner cavity sealing rubber ring 66 between the separator cavity 12 and the separator inner cavity cover 55 . The sealing of the inner cavity of the separator is realized to prevent oil and gas leakage.
实施例9Example 9
如图1、2和4所示,在实施例8的基础上,所述分离器内腔盖55的上部设置有进油腔组件,所述进油腔组件包括位于所述分离器内腔盖55上部且套设在所述旋转轴77顶部及外周的分离器机盖22,位于所述分离器机盖22内所述旋转轴77上部的前轴承33及位于所述分离器机盖22上的进口腔2a,进口腔2a为收敛形入口腔道,收敛形入口腔道连通旋转轴77顶部,所述分离器机盖22与所述分离器内腔盖55之间设置有机盖密封胶圈44,机盖密封胶圈44实现了进气腔的密封,防止油气泄漏,所述分离器机盖22与所述分离器内腔盖55及所述分离器腔体12之间通过多个连接第一螺钉11固定,所述第一螺钉11均匀分布,优 选为4个。收敛形入口腔道的设置,提高与稳定了油气混合物的入口流速,提高了离心运动的油滴碰壁的撞击能量,使更容易与空气分离。As shown in FIGS. 1 , 2 and 4 , on the basis of Embodiment 8, an oil inlet chamber assembly is provided on the upper part of the separator inner chamber cover 55 , and the oil inlet chamber assembly includes an oil inlet chamber cover located on the separator inner chamber cover. The separator cover 22 on the upper part of 55 and sleeved on the top and outer periphery of the rotating shaft 77 , the front bearing 33 located on the upper part of the rotating shaft 77 in the separator cover 22 and on the separator cover 22 The inlet port 2a, the inlet port 2a is a convergent inlet port, the convergent inlet port communicates with the top of the rotating shaft 77, and an organic cover sealing rubber ring is provided between the separator cover 22 and the separator inner cavity cover 55 44. The cover sealing rubber ring 44 realizes the sealing of the air inlet cavity and prevents oil and gas leakage. There are multiple connections between the separator cover 22 and the separator inner cavity cover 55 and the separator cavity 12 The first screws 11 are fixed, and the first screws 11 are evenly distributed, preferably four. The setting of the converging inlet port improves and stabilizes the inlet flow rate of the oil-gas mixture, improves the impact energy of the centrifugally moving oil droplets hitting the wall, and makes it easier to separate from the air.
实施例10Example 10
如图1、2、5和7所示,在实施例1的基础上,所述驱动机构为外转子永磁无刷电动机,所述电动机包括分离器腔体12、底部圆柱12b、电机定子13、电机外转子14、第二螺钉15、第三螺钉16和电机连接片23,所述电机外转子通过多个第三螺钉与所述电机连接片连接固定所述连接片通过多个第二螺钉与所述分离器腔体底部固定连接,所述分离器腔体底部圆柱插入所述电机定子与所述连接片的预留孔确保同轴度,所述电机外转子通过封胶、过盈热装连接并实现电机外转子传动给旋转轴使其同速旋转,所述电动机的最高转速为25000r/min。As shown in Figures 1, 2, 5 and 7, on the basis of Embodiment 1, the driving mechanism is an outer rotor permanent magnet brushless motor, and the motor includes a separator cavity 12, a bottom cylinder 12b, and a motor stator 13 , the motor outer rotor 14, the second screw 15, the third screw 16 and the motor connecting piece 23, the motor outer rotor is connected to the motor connecting piece through a plurality of third screws and the connecting piece is fixed by a plurality of second screws It is fixedly connected with the bottom of the separator cavity. The cylinder at the bottom of the separator cavity is inserted into the reserved holes of the motor stator and the connecting piece to ensure the coaxiality. The outer rotor of the motor is heated by sealing glue and interference. The outer rotor of the motor is driven to rotate the rotating shaft at the same speed, and the maximum speed of the motor is 25000r/min.
上述实施例中的图2中,
Figure PCTCN2021108592-appb-000001
表示油气混合物走向,
Figure PCTCN2021108592-appb-000002
表示滑油走向,
Figure PCTCN2021108592-appb-000003
表示空气走向。
2 in the above-mentioned embodiment,
Figure PCTCN2021108592-appb-000001
represents the direction of the oil-gas mixture,
Figure PCTCN2021108592-appb-000002
Indicates the oil direction,
Figure PCTCN2021108592-appb-000003
Indicates the direction of the air.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.

Claims (10)

  1. 一种涡轮发动机用高转速油气分离器,其特征在于,包括空心的旋转轴(77),所述旋转轴(77)上部设置有进油腔组件,所述旋转轴(77)的中上部设置有分离腔组件,所述旋转轴(77)的下部设置有驱动机构,所述分离腔组件包括位于所述旋转轴(77)中上部外周的分离器腔体(12),位于所述分离器腔体(12)内所述旋转轴(77)中部的隔断层,位于所述隔断层上部的第一离心圆盘(19),位于所述隔断层下部的第二离心圆盘(20),位于所述第一离心圆盘(19)外周的多个第一通孔(21)及位于所述第二离心圆盘(20)外周的多个第二通孔(22),位于所述分离器腔体(12)内与多个所述第一通孔(21)连通的导油槽(17)及位于所述分离器腔体(12)上与所述导油槽(17)连通的出油口(12a),所述旋转轴(77)的底部为气出口(7a)。A high-speed oil and gas separator for a turbine engine, characterized in that it comprises a hollow rotating shaft (77), an oil inlet cavity assembly is arranged on the upper part of the rotating shaft (77), and an oil inlet chamber assembly is arranged on the upper part of the rotating shaft (77), and a middle and upper part of the rotating shaft (77) is arranged There is a separation chamber assembly, the lower part of the rotating shaft (77) is provided with a driving mechanism, and the separation chamber assembly includes a separator chamber (12) located on the outer periphery of the upper middle part of the rotating shaft (77), which is located in the separator The partition layer in the middle of the rotating shaft (77) in the cavity (12), the first centrifugal disc (19) located at the upper part of the partition layer, the second centrifugal disc (20) located at the lower part of the partition layer, A plurality of first through holes (21) located on the outer circumference of the first centrifugal disc (19) and a plurality of second through holes (22) located on the outer circumference of the second centrifugal disc (20), located in the separation The oil guide groove (17) in the separator cavity (12) communicated with the plurality of first through holes (21) and the oil outlet located on the separator cavity (12) and communicated with the oil guide groove (17) Port (12a), the bottom of the rotating shaft (77) is the air outlet (7a).
  2. 根据权利要求1所述的一种涡轮发动机用高转速油气分离器,其特征在于,所述出油口(12a)所在一侧的所述分离器腔体(12)内壁与所述第一离心圆盘(19)外周相贴合形成贴合面,以所述贴合面为起点,在所述分离器腔体(12)内壁沿所述旋转轴(77)旋转方向开设有深度依次增大且与所述出油口(12a)连通的所述导油槽(17)。A high-speed oil-gas separator for a turbine engine according to claim 1, characterized in that the inner wall of the separator cavity (12) on the side where the oil outlet (12a) is located and the first centrifugal The outer circumferences of the discs (19) are bonded to form a bonding surface. Taking the bonding surface as a starting point, an inner wall of the separator cavity (12) is opened along the rotation direction of the rotating shaft (77) with increasing depths in sequence. and the oil guide groove (17) communicated with the oil outlet (12a).
  3. 根据权利要求1所述的一种涡轮发动机用高转速油气分离器,其特征在于,所述旋转轴(77)、所述第一离心圆盘(19)、所述阻隔层和所述第二离心圆盘(20)一体成型,所述第一离心圆盘(19)与所述阻隔层上部的旋转轴(77)连通,所述第二离心圆盘(20)与所述阻隔层下部的旋转轴(77)连通。A high-speed oil-gas separator for a turbine engine according to claim 1, characterized in that, the rotating shaft (77), the first centrifugal disc (19), the barrier layer and the second The centrifugal disc (20) is integrally formed, the first centrifugal disc (19) is communicated with the rotating shaft (77) on the upper part of the barrier layer, and the second centrifugal disc (20) is connected with the lower part of the barrier layer. The rotating shaft (77) communicates.
  4. 根据权利要求1所述的一种涡轮发动机用高转速油气分离器,其特征在于,所述第一通孔(21)之间的所述第一离心圆盘(19)外周设置有半圆形缺口(18)。The high-speed oil-gas separator for a turbine engine according to claim 1, wherein a semicircle is provided on the outer circumference of the first centrifugal disc (19) between the first through holes (21). Notch (18).
  5. 根据权利要求4所述的一种涡轮发动机用高转速油气分离器,其特征在于,所述第一通孔(21)设置有8个,所述半圆形缺口(18)设置有8个,第二通孔(22)设置有8个。A high-speed oil-gas separator for a turbine engine according to claim 4, characterized in that there are 8 first through holes (21) and 8 semicircular notches (18), Eight second through holes (22) are provided.
  6. 根据权利要求1所述的一种涡轮发动机用高转速油气分离器,其特征在于,所述分离腔组件还包括位于所述分离器腔体(12)内的所述第二离心圆盘(20)下方的所述旋转轴(77)上,从上至下依次设置的后轴承(88)、波形弹簧垫圈(99)、固定套筒(10)及石墨环(111),所述固定套筒(10)内设置有套筒密封胶圈(101)。A high-speed oil-gas separator for a turbine engine according to claim 1, wherein the separation chamber assembly further comprises the second centrifugal disc (20) located in the separator chamber (12). ), the rear bearing (88), the wave spring washer (99), the fixing sleeve (10) and the graphite ring (111) are arranged in order from top to bottom on the rotating shaft (77) below the (10) is provided with a sleeve sealing rubber ring (101).
  7. 根据权利要求2所述的一种涡轮发动机用高转速油气分离器,其特征在于,所述第一离心圆盘(19)的上部的所述旋转轴(77)外周设置有与所述分离器腔体(12)相配合的分离器内腔盖(55),所述分离器腔体(12)与所述分离器内腔盖(55)之间设置有内腔密封胶圈(66)。A high-speed oil-gas separator for a turbine engine according to claim 2, characterized in that, the outer circumference of the rotating shaft (77) on the upper part of the first centrifugal disc (19) is provided with the separator A separator inner cavity cover (55) matched with the cavity (12), an inner cavity sealing rubber ring (66) is arranged between the separator cavity (12) and the separator inner cavity cover (55).
  8. 根据权利要求7所述的一种涡轮发动机用高转速油气分离器,其特征在于,所述分离器内腔盖(55)的上部设置有进油腔组件,所述进油腔组件包括位于所述分离器内腔盖(55)上 部且套设在所述旋转轴(77)顶部及外周的分离器机盖(22),位于所述分离器机盖(22)内所述旋转轴(77)上部的前轴承(33)及位于所述分离器机盖(22)上的进口腔(2a),所述旋转轴(77)的顶端高于所述前轴承(33),所述分离器机盖(22)与所述分离器内腔盖(55)之间设置有机盖密封胶圈(44),所述分离器机盖(22)与所述分离器内腔盖(55)及所述分离器腔体(12)之间通过多个连接第一螺钉(11)固定。A high-speed oil-gas separator for a turbine engine according to claim 7, characterized in that, an oil inlet chamber assembly is provided on the upper part of the inner chamber cover (55) of the separator, and the oil inlet chamber assembly includes a The separator cover (22) is sleeved on the upper part of the separator inner cavity cover (55) and is sleeved on the top and outer periphery of the rotating shaft (77), and the rotating shaft (77) is located in the separator cover (22). ) upper front bearing (33) and the inlet port (2a) on the separator cover (22), the top of the rotating shaft (77) is higher than the front bearing (33), the separator An organic cover sealing rubber ring (44) is arranged between the machine cover (22) and the separator inner cavity cover (55), and the separator machine cover (22) and the separator inner cavity cover (55) and the The separator chambers (12) are fixed by a plurality of connecting first screws (11).
  9. 根据权利要求8所述的一种涡轮发动机用高转速油气分离器,其特征在于,所述进口腔(2a)为收敛形入口腔道,所述收敛形入口腔道与所述旋转轴(77)顶部连通。A high-speed oil-gas separator for a turbine engine according to claim 8, characterized in that, the inlet port (2a) is a converging inlet port, and the converging inlet port is connected to the rotating shaft (77). ) connected to the top.
  10. 根据权利要求1所述的一种涡轮发动机用高转速油气分离器,其特征在于,所述驱动机构为外转子永磁无刷电动机,所述电动机包括电机定子(13)、电机外转子(14),所述电机定子(13)通过多个第三螺钉(16)与所述电机连接片(23)连接固定,所述连接片(23)通过第多个第二螺钉(15)与所述分离器腔体(12)底部固定连接,所述分离器腔体(12)底部设置有圆柱凸起(12b)插入所述电机定子(13)与所述连接片(23)的预留孔,所述电机外转子(14)通过封胶、过盈热装实现与所述旋转轴(77)连接传动,所述电动机的最高转速为25000r/min。A high-speed oil-gas separator for a turbine engine according to claim 1, wherein the driving mechanism is an outer rotor permanent magnet brushless motor, and the motor comprises a motor stator (13), an outer motor rotor (14) ), the motor stator (13) is connected and fixed to the motor connecting piece (23) through a plurality of third screws (16), and the connecting piece (23) is connected to the motor connecting piece (23) through a plurality of second screws (15) The bottom of the separator cavity (12) is fixedly connected, and the bottom of the separator cavity (12) is provided with a cylindrical protrusion (12b) inserted into the reserved hole of the motor stator (13) and the connecting piece (23), The outer rotor (14) of the motor is connected and driven with the rotating shaft (77) by sealing glue and interference heat fitting, and the maximum speed of the motor is 25000 r/min.
PCT/CN2021/108592 2020-11-16 2021-07-27 High-rotation-speed oil-gas separator for turbine engine WO2022100150A1 (en)

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