WO2022092939A1 - Vacuum adiabatic body - Google Patents

Vacuum adiabatic body Download PDF

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Publication number
WO2022092939A1
WO2022092939A1 PCT/KR2021/015509 KR2021015509W WO2022092939A1 WO 2022092939 A1 WO2022092939 A1 WO 2022092939A1 KR 2021015509 W KR2021015509 W KR 2021015509W WO 2022092939 A1 WO2022092939 A1 WO 2022092939A1
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WO
WIPO (PCT)
Prior art keywords
plate
vacuum
adiabatic body
space
heat transfer
Prior art date
Application number
PCT/KR2021/015509
Other languages
French (fr)
Inventor
Wonyeong Jung
Deokhyun Youn
Jaehyun BAE
Original Assignee
Lg Electronics Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lg Electronics Inc. filed Critical Lg Electronics Inc.
Publication of WO2022092939A1 publication Critical patent/WO2022092939A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/06Walls
    • F25D23/062Walls defining a cabinet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/0008Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/02Shape or form of insulating materials, with or without coverings integral with the insulating materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/02Shape or form of insulating materials, with or without coverings integral with the insulating materials
    • F16L59/026Mattresses, mats, blankets or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/06Arrangements using an air layer or vacuum
    • F16L59/065Arrangements using an air layer or vacuum using vacuum
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/08Means for preventing radiation, e.g. with metal foil
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/02Doors; Covers
    • F25D23/028Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/06Walls
    • F25D23/062Walls defining a cabinet
    • F25D23/063Walls defining a cabinet formed by an assembly of panels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2201/00Insulation
    • F25D2201/10Insulation with respect to heat
    • F25D2201/14Insulation with respect to heat using subatmospheric pressure

Definitions

  • the present disclosure relates to a vacuum adiabatic body.
  • a vacuum adiabatic wall may be provided to improve adiabatic performance.
  • a device of which at least a portion of an internal space is provided in a vacuum state to achieve an adiabatic effect is referred to as a vacuum adiabatic body.
  • the applicant has developed a technology to obtain a vacuum adiabatic body that is capable of being used in various devices and home appliances and has disclosed Korean Application Nos. 10-2015-0109724 and 10-2015-0109722 that relate to the vacuum adiabatic body.
  • a plurality of members are coupled to provide a vacuum space. Specifically, a first plate member, a conductive resistance sheet, a side plate, and a second plate are sealed to each other. To seal the coupling portion of each member, a sealing process is performed. A small process error occurring in the sealing process leads to vacuum breakage.
  • Embodiments provide a vacuum adiabatic body capable of solving a limitation of sealing defects between members providing a vacuum space.
  • Embodiments also provide a vacuum adiabatic body capable of reducing manufacturing costs required for manufacturing the vacuum adiabatic body and improving productivity.
  • Embodiments also provide a vacuum adiabatic body capable of reducing heat conduction flowing along an outer wall of a vacuum adiabatic body even without separately using a conductive resistance sheet.
  • Embodiments also provide a vacuum adiabatic body that reinforces insufficient adiabatic performance only with a vacuum space to further obtain an adiabatic effect with a smaller vacuum adiabatic body.
  • a vacuum adiabatic body may include a first plate, a second plate, and a seal that seals a gap between the first plate and the second plate.
  • the vacuum adiabatic body may include a support that maintains a vacuum space.
  • the vacuum adiabatic body may include a heat transfer resistor that reduces an amount of heat transfer between the first plate and the second plate.
  • the vacuum adiabatic body may include a component coupling portion connected to at least one of the first or second plate so that a component is coupled thereto. Accordingly, the vacuum adiabatic body capable of achieving the industrial purpose may be provided.
  • a first straight portion and a second straight portion below the first straight portion may be provided in the height direction (Y-axis) of the vacuum space.
  • a third straight portion may be provided between the first and second straight portions.
  • a first curved portion connecting the first and third straight portions to each other may be provided.
  • a second curved portion connecting the second and third straight portions to each other may be provided.
  • a length of the first straight portion may be provided to be less than an interval between adjacent bars provided to the supporter. Accordingly, an adiabatic loss may be reduced.
  • an outer end of the first straight portion may not be in contact with the second plate.
  • a first heat leakage path (path 1) according to which the edge of the first straight portion approaches the third portion of the second plate, and/or a second heat leakage path (path 2) according to which a facing area of the first straight portion and the second portion of the second plate increases may occur.
  • the second thermal leakage path may increase exponentially.
  • the side plate and the second plate are provided as the single member, it is possible to achieve reduction in manufacturing cost and improvement in productivity. Furthermore, since the side plate and the second plate are provided in the single process, the productivity improvement effect may also be remarkable.
  • the seal it is possible to provide the seal on the outside of the curved portion so that the contact surfaces of the two members are flat during the sealing. Through this configuration, the sealing quality may be improved, and the sealing reliability may increase.
  • the embodiment it is possible to further enhance the vacuum adiabatic effect by providing the vacuum space not only between the first and second plates but also between the first plate and the side plate. Accordingly, as the vacuum adiabatic performance increases, it is possible to obtain the high-performance adiabatic effect even with the small-sized vacuum adiabatic body.
  • the embodiment it is possible to provide a separate adiabatic layer inside the first and second plates that are in contact with the external space and the internal space. According to this configuration, it is possible to further provide a thickness of the adiabatic layer that is insufficient only in the vacuum space or the expanded vacuum space.
  • Fig. 1 is a perspective view of a refrigerator according to an embodiment.
  • Fig. 2 is a view schematically illustrating a vacuum adiabatic body used in a body and a door of the refrigerator.
  • Fig. 3 is a view illustrating an example of a support that maintains a vacuum space.
  • Fig. 4 is a view for explaining an example of the vacuum with respect to a heat transfer resistor.
  • Fig. 5 is a graph illustrating results obtained by observing a process of exhausting the inside of the vacuum adiabatic body with a time and pressure when the support is used.
  • Fig. 6 is a graph illustrating results obtained by comparing a vacuum pressure to gas conductivity.
  • Fig. 7 is a view illustrating various examples of the vacuum space.
  • Fig. 8 is a view for explaining another adiabatic body.
  • Fig. 9 is a view for explaining a heat transfer path between first and second plates having different temperatures.
  • Fig. 10 is a view for explaining a branch portion on the heat transfer path between first and second plates having different temperatures.
  • Fig. 11 is a view for explaining a method for manufacturing a vacuum adiabatic body.
  • Fig. 12 is a view for explaining a conductive resistance sheet placed on a heat transfer path.
  • Fig. 13 is a perspective view and a partial cross-sectional view of a vacuum adiabatic body, wherein (a) of Fig. 13 is a vacuum adiabatic body of which a left side is disposed at a lower side, and a right side is disposed at an upper side, (b) of Fig. 13 is a cross-sectional perspective view taken along line 1-1' of (a) of Fig. 13, and (c) of Fig. 13 is a cross-sectional view taken along line 1-1'.
  • Fig. 14 is perspective view and cross-sectional views illustrating a cross-section taken along line 2-2' of (a) of Fig. 13, (a) of Fig. 14 is a cross-sectional perspective view, and (b) of Fig. 14 is a cross-sectional view.
  • Figs. 15 to 17 are views related to the cross-section taken along line 3-3' of (a) of Fig. 13, Fig. 15 is a cross-sectional view of 3-3’ of Fig. 13, Fig. 16 is an enlarged cross-sectional view of a portion Z of Fig. 15, and Fig. 17 is a cross-sectional perspective view.
  • Figs. 18 and 19 are views of a flange according to an embodiment, in which extension directions of the flange and positions of the flange are different from each other.
  • Fig. 20 is a cross-sectional view of the vacuum adiabatic body.
  • Fig. 21 is a cross-sectional view of a peripheral portion of a vacuum adiabatic body including another thermal adiabatic body.
  • Fig. 22 is a view separately illustrating heat leakage in two paths serving as heat transfer paths.
  • Fig. 23 is a view illustrating added heat leakage of the two paths serving as the heat transfer paths.
  • the present disclosure relates to a vacuum adiabatic body including a first plate; a second plate; a vacuum space defined between the first and second plates; and a seal providing the vacuum space that is in a vacuum state.
  • the vacuum space may be a space in a vacuum state provided in an internal space between the first plate and the second plate.
  • the seal may seal the first plate and the second plate to provide the internal space provided in the vacuum state.
  • the vacuum adiabatic body may optionally include a side plate connecting the first plate to the second plate.
  • the expression "plate” may mean at least one of the first and second plates or the side plate. At least a portion of the first and second plates and the side plate may be integrally provided, or at least portions may be sealed to each other.
  • the vacuum adiabatic body may include a support that maintains the vacuum space.
  • the vacuum adiabatic body may selectively include a thermal insulator that reduces an amount of heat transfer between a first space provided in vicinity of the first plate and a second space provided in vicinity of the second plate or reduces an amount of heat transfer between the first plate and the second plate.
  • the vacuum adiabatic body may include a component coupling portion provided on at least a portion of the plate.
  • the vacuum adiabatic body may include another adiabatic body. Another adiabatic body may be provided to be connected to the vacuum adiabatic body.
  • Another adiabatic body may be an adiabatic body having a degree of vacuum, which is equal to or different from a degree of vacuum of the vacuum adiabatic body.
  • Another adiabatic body may be an adiabatic body that does not include a degree of vacuum less than that of the vacuum adiabatic body or a portion that is in a vacuum state therein. In this case, it may be advantageous to connect another object to another adiabatic body.
  • a direction along a wall defining the vacuum space may include a longitudinal direction of the vacuum space and a height direction of the vacuum space.
  • the height direction of the vacuum space may be defined as any one direction among virtual lines connecting the first space to the second space to be described later while passing through the vacuum space.
  • the longitudinal direction of the vacuum space may be defined as a direction perpendicular to the set height direction of the vacuum space.
  • that an object A is connected to an object B means that at least a portion of the object A and at least a portion of the object B are directly connected to each other, or that at least a portion of the object A and at least a portion of the object B are connected to each other through an intermedium interposed between the objects A and B.
  • the intermedium may be provided on at least one of the object A or the object B.
  • the connection may include that the object A is connected to the intermedium, and the intermedium is connected to the object B.
  • a portion of the intermedium may include a portion connected to either one of the object A and the object B.
  • the other portion of the intermedium may include a portion connected to the other of the object A and the object B.
  • the connection of the object A to the object B may include that the object A and the object B are integrally prepared in a shape connected in the above-described manner.
  • an embodiment of the connection may be support, combine, or a seal, which will be described later.
  • that the object A is supported by the object B means that the object A is restricted in movement by the object B in one or more of the +X, -X, +Y, -Y, +Z, and -Z axis directions.
  • an embodiment of the support may be the combine or seal, which will be described later.
  • that the object A is combined with the object B may define that the object A is restricted in movement by the object B in one or more of the X, Y, and Z-axis directions.
  • an embodiment of the combining may be the sealing to be described later.
  • the object A is sealed to the object B may define a state in which movement of a fluid is not allowed at the portion at which the object A and the object B are connected.
  • one or more objects i.e., at least a portion of the object A and the object B, may be defined as including a portion of the object A, the whole of the object A, a portion of the object B, the whole of the object B, a portion of the object A and a portion of the object B, a portion of the object A and the whole of the object B, the whole of the object A and a portion of the object B, and the whole of the object A and the whole of the object B.
  • a central portion of the object may be defined as a central portion among three divided portions when the object is divided into three sections based on the longitudinal direction of the object.
  • a periphery of the object may be defined as a portion disposed at a left or right side of the central portion among the three divided portions.
  • the periphery of the object may include a surface that is in contact with the central portion and a surface opposite thereto.
  • the opposite side may be defined as a border or edge of the object.
  • Examples of the object may include a vacuum adiabatic body, a plate, a heat transfer resistor, a support, a vacuum space, and various components to be introduced in the present disclosure.
  • a degree of heat transfer resistance may indicate a degree to which an object resists heat transfer and may be defined as a value determined by a shape including a thickness of the object, a material of the object, and a processing method of the object.
  • the degree of the heat transfer resistance may be defined as the sum of a degree of conduction resistance, a degree of radiation resistance, and a degree of convection resistance.
  • the vacuum adiabatic body according to the present disclosure may include a heat transfer path defined between spaces having different temperatures, or a heat transfer path defined between plates having different temperatures.
  • the vacuum adiabatic body according to the present disclosure may include a heat transfer path through which cold is transferred from a low-temperature plate to a high-temperature plate.
  • the curved portion when a curved portion includes a first portion extending in a first direction and a second portion extending in a second direction different from the first direction, the curved portion may be defined as a portion that connects the first portion to the second portion (including 90 degrees).
  • the vacuum adiabatic body may optionally include a component coupling portion.
  • the component coupling portion may be defined as a portion provided on the plate to which components are connected to each other.
  • the component connected to the plate may be defined as a penetration portion disposed to pass through at least a portion of the plate and a surface component disposed to be connected to a surface of at least a portion of the plate. At least one of the penetration component or the surface component may be connected to the component coupling portion.
  • the penetration component may be a component that defines a path through which a fluid (electricity, refrigerant, water, air, etc.) passes mainly.
  • the fluid is defined as any kind of flowing material.
  • the fluid includes moving solids, liquids, gases, and electricity.
  • the component may be a component that defines a path through which a refrigerant for heat exchange passes, such as a suction line heat exchanger (SLHX) or a refrigerant tube.
  • the component may be an electric wire that supplies electricity to an apparatus.
  • the component may be a component that defines a path through which air passes, such as a cold duct, a hot air duct, and an exhaust port.
  • the component may be a path through which a fluid such as coolant, hot water, ice, and defrost water pass.
  • the surface component may include at least one of a peripheral adiabatic body, a side panel, injected foam, a pre-prepared resin, a hinge, a latch, a basket, a drawer, a shelf, a light, a sensor, an evaporator, a front decor, a hotline, a heater, an exterior cover, or another adiabatic body.
  • the present disclosure may include an apparatus having the vacuum adiabatic body.
  • the apparatus may include an appliance.
  • the appliance may include home appliances including a refrigerator, a cooking appliance, a washing machine, a dishwasher, and an air conditioner, etc.
  • the vacuum adiabatic body may constitute at least a portion of a body and a door of the apparatus.
  • the vacuum adiabatic body may constitute at least a portion of a general door and a door-in-door (DID) that is in direct contact with the body.
  • the door-in-door may mean a small door placed inside the general door.
  • the present disclosure may include a wall having the vacuum adiabatic body. Examples of the wall may include a wall of a building, which includes a window.
  • the first plate constituting the vacuum adiabatic body has a portion corresponding to the first space throughout all embodiments and is indicated by reference number 10.
  • the first plate may have the same number for all embodiments and may have a portion corresponding to the first space, but the shape of the first plate may be different in each embodiment.
  • the first plate, but also the side plate, the second plate, and another adiabatic body may be understood as well.
  • FIG. 1 is a perspective view of a refrigerator according to an embodiment
  • FIG. 2 is a schematic view illustrating a vacuum adiabatic body used for a body and a door of the refrigerator.
  • the refrigerator 1 includes a main body 2 provided with a cavity 9 capable of storing storage goods and a door 3 provided to open and close the main body 2.
  • the door 3 may be rotatably or slidably disposed to open or close the cavity 9.
  • the cavity 9 may provide at least one of a refrigerating compartment and a freezing compartment.
  • a cold source that supplies cold to the cavity may be provided.
  • the cold source may be an evaporator 7 that evaporates the refrigerant to take heat.
  • the evaporator 7 may be connected to a compressor 4 that compresses the refrigerant evaporated to the cold source.
  • the evaporator 7 may be connected to a condenser 5 that condenses the compressed refrigerant to the cold source.
  • the evaporator 7 may be connected to an expander 6 that expands the refrigerant condensed in the cold source.
  • a fan corresponding to the evaporator and the condenser may be provided to promote heat exchange.
  • the cold source may be a heat absorption surface of a thermoelectric element.
  • a heat absorption sink may be connected to the heat absorption surface of the thermoelectric element.
  • a heat sink may be connected to a heat radiation surface of the thermoelectric element.
  • a fan corresponding to the heat absorption surface and the heat generation surface may be provided to promote heat exchange.
  • plates 10, 15, and 20 may be walls defining the vacuum space.
  • the plates may be walls that partition the vacuum space from an external space of the vacuum space.
  • An example of the plates is as follows.
  • the present disclosure may be any one of the following examples or a combination of two or more examples.
  • the plate may be provided as one portion or may be provided to include at least two portions connected to each other.
  • the plate may include at least two portions connected to each other in a direction along a wall defining the vacuum space. Any one of the two portions may include a portion (e.g., a first portion) defining the vacuum space.
  • the first portion may be a single portion or may include at least two portions that are sealed to each other.
  • the other one of the two portions may include a portion (e.g., a second portion) extending from the first portion of the first plate in a direction away from the vacuum space or extending in an inner direction of the vacuum space.
  • the plate may include at least two layers connected to each other in a thickness direction of the plate.
  • any one of the two layers may include a layer (e.g., the first portion) defining the vacuum space.
  • the other one of the two layers may include a portion (e.g., the second portion) provided in an external space (e.g., a first space and a second space) of the vacuum space.
  • the second portion may be defined as an outer cover of the plate.
  • the other one of the two layers may include a portion (e.g., the second portion) provided in the vacuum space.
  • the second portion may be defined as an inner cover of the plate.
  • the plate may include a first plate 10 and a second plate 20.
  • One surface of the first plate (the inner surface of the first plate) provides a wall defining the vacuum space, and the other surface (the outer surface of the first plate) of the first plate
  • a wall defining the first space may be provided.
  • the first space may be a space provided in the vicinity of the first plate, a space defined by the apparatus, or an internal space of the apparatus.
  • the first plate may be referred to as an inner case.
  • the first plate and the additional member define the internal space
  • the first plate and the additional member may be referred to as an inner case.
  • the inner case may include two or more layers. In this case, one of the plurality of layers may be referred to as an inner panel.
  • the second space may be a space provided in vicinity of the second plate, another space defined by the apparatus, or an external space of the apparatus.
  • the second plate may be referred to as an outer case.
  • the second plate and the additional member define the external space
  • the second plate and the additional member may be referred to as an outer case.
  • the outer case may include two or more layers. In this case, one of the plurality of layers may be referred to as an outer panel.
  • the second space may be a space having a temperature higher than that of the first space or a space having a temperature lower than that of the first space.
  • the plate may include a side plate 15.
  • the side plate may also perform a function of a conductive resistance sheet 60 to be described later, according to the disposition of the side plate.
  • the side plate may include a portion extending in a height direction of a space defined between the first plate and the second plate or a portion extending in a height direction of the vacuum space.
  • One surface of the side plate may provide a wall defining the vacuum space, and the other surface of the side plate may provide a wall defining an external space of the vacuum space.
  • the external space of the vacuum space may be at least one of the first space or the second space or a space in which another adiabatic body to be described later is disposed.
  • the side plate may be integrally provided by extending at least one of the first plate or the second plate or a separate component connected to at least one of the first plate or the second plate.
  • the plate may optionally include a curved portion.
  • the plate including a curved portion may be referred to as a bent plate.
  • the curved portion may include at least one of the first plate, the second plate, the side plate, between the first plate and the second plate, between the first plate and the side plate, or between the second plate and the side plate.
  • the plate may include at least one of a first curved portion or a second curved portion, an example of which is as follows.
  • the side plate may include the first curved portion.
  • a portion of the first curved portion may include a portion connected to the first plate.
  • Another portion of the first curved portion may include a portion connected to the second curved portion.
  • a curvature radius of each of the first curved portion and the second curved portion may be large.
  • the other portion of the first curved portion may be connected to an additional straight portion or an additional curved portion, which are provided between the first curved portion and the second curved portion.
  • a curvature radius of each of the first curved portion and the second curved portion may be small.
  • the side plate may include the second curved portion.
  • a portion of the second curved portion may include a portion connected to the second plate.
  • the other portion of the second curved portion may include a portion connected to the first curved portion. In this case, a curvature radius of each of the first curved portion and the second curved portion may be large.
  • the other portion of the second curved portion may be connected to an additional straight portion or an additional curved portion, which are provided between the first curved portion and the second curved portion.
  • a curvature radius of each of the first curved portion and the second curved portion may be small.
  • the straight portion may be defined as a portion having a curvature radius greater than that of the curved portion.
  • the straight portion may be understood as a portion having a perfect plane or a curvature radius greater than that of the curved portion.
  • the first plate may include the first curved portion.
  • a portion of the first curved portion may include a portion connected to the side plate.
  • a portion connected to the side plate may be provided at a position that is away from the second plate at a portion at which the first plate extends in the longitudinal direction of the vacuum space.
  • the second plate may include the second curved portion.
  • a portion of the second curved portion may include a portion connected to the side plate.
  • a portion connected to the side plate may be provided at a position that is away from the first plate at a portion at which the second plate extends in the longitudinal direction of the vacuum space.
  • the present disclosure may include a combination of any one of the first and second examples described above and any one of the third and fourth examples described above.
  • the vacuum space 50 may be defined as a third space.
  • the vacuum space may be a space in which a vacuum pressure is maintained.
  • the expression that a vacuum degree of A is higher than that of B means that a vacuum pressure of A is lower than that of B.
  • the seal 61 may be a portion provided between the first plate and the second plate.
  • the sealing may include fusion welding for coupling the plurality of objects by melting at least a portion of the plurality of objects.
  • the first plate and the second plate may be welded by laser welding in a state in which a melting bond such as a filler metal is not interposed therebetween, a portion of the first and second plates and a portion of the component coupling portion may be welded by high-frequency brazing or the like, or a plurality of objects may be welded by a melting bond that generates heat.
  • the sealing may include pressure welding for coupling the plurality of objects by a mechanical pressure applied to at least a portion of the plurality of objects.
  • a mechanical pressure applied to at least a portion of the plurality of objects For example, as a component connected to the component coupling portion, an object made of a material having a degree of deformation resistance less than that of the plate may be pressure-welded by a method such as pinch-off.
  • a machine room 8 may be optionally provided outside the vacuum adiabatic body.
  • the machine room may be defined as a space in which components connected to the cold source are accommodated.
  • the vacuum adiabatic body may include a port 40.
  • the port may be provided at any one side of the vacuum adiabatic body to discharge air of the vacuum space 50.
  • the vacuum adiabatic body may include a conduit 64 passing through the vacuum space 50 to install components connected to the first space and the second space.
  • Fig. 3 is a view illustrating an example of a support that maintains the vacuum space.
  • An example of the support is as follows.
  • the present disclosure may be any one of the following examples or a combination of two or more examples.
  • the supports 30, 31, 33, and 35 may be provided to support at least a portion of the plate and a heat transfer resistor to be described later, thereby reducing deformation of at least some of the vacuum space 50, the plate, and the heat transfer resistor to be described later due to external force.
  • the external force may include at least one of a vacuum pressure or external force excluding the vacuum pressure.
  • the support When the deformation occurs in a direction in which a height of the vacuum space is lower, the support may reduce an increase in at least one of radiant heat conduction, gas heat conduction, surface heat conduction, or support heat conduction, which will be described later.
  • the support may be an object provided to maintain a gap between the first plate and the second plate or an object provided to support the heat transfer resistor.
  • the support may have a degree of deformation resistance greater than that of the plate or be provided to a portion having weak degree of deformation resistance among portions constituting the vacuum adiabatic body, the apparatus having the vacuum adiabatic body, and the wall having the vacuum adiabatic body.
  • a degree of deformation resistance represents a degree to which an object resists deformation due to external force applied to the object and is a value determined by a shape including a thickness of the object, a material of the object, a processing method of the object, and the like.
  • Examples of the portions having the weak degree of deformation resistance include the vicinity of the curved portion defined by the plate, at least a portion of the curved portion, the vicinity of an opening defined in the body of the apparatus, which is provided by the plate, or at least a portion of the opening.
  • the support may be disposed to surround at least a portion of the curved portion or the opening or may be provided to correspond to the shape of the curved portion or the opening. However, it is not excluded that the support is provided in other portions.
  • the opening may be understood as a portion of the apparatus including the body and the door capable of opening or closing the opening defined in the body.
  • the support is provided to support the plate.
  • the plate may include a portion including a plurality of layers, and the support may be provided between the plurality of layers.
  • the support may be provided to be connected to at least a portion of the plurality of layers or be provided to support at least a portion of the plurality of layers.
  • at least a portion of the support may be provided to be connected to a surface defined on the outside of the plate.
  • the support may be provided in the vacuum space or an external space of the vacuum space.
  • the plate may include a plurality of layers, and the support may be provided as any one of the plurality of layers.
  • the support may be provided to support the other one of the plurality of layers.
  • the plate may include a plurality of portions extending in the longitudinal direction, and the support may be provided as any one of the plurality of portions.
  • the support may be provided to support the other one of the plurality of parts.
  • the support may be provided in the vacuum space or the external space of the vacuum space as a separate component, which is distinguished from the plate.
  • the support may be provided to support at least a portion of a surface defined on the outside of the plate.
  • the support may be provided to support one surface of the first plate and one surface of the second plate, and one surface of the first plate and one surface of the second plate may be provided to face each other.
  • the support may be provided to be integrated with the plate. An example in which the support is provided to support the heat transfer resistor may be understood instead of the example in which the support is provided to support the plate. A duplicated description will be omitted.
  • An example of the support in which heat transfer through the support is designed to be reduced is as follows. First, at least a portion of the components disposed in the vicinity of the support may be provided so as not to be in contact with the support or provided in an empty space provided by the support. Examples of the components include a tube or component connected to the heat transfer resistor to be described later, an exhaust port, a getter port, a tube or component passing through the vacuum space, or a tube or component of which at least a portion is disposed in the vacuum space. Examples of the empty space may include an empty space provided in the support, an empty space provided between the plurality of supports, and an empty space provided between the support and a separate component that is distinguished from the support.
  • the component may be disposed in a through-hole defined in the support, be disposed between the plurality of bars, be disposed between the plurality of connection plates, or be disposed between the plurality of support plates.
  • at least a portion of the component may be disposed in a spaced space between the plurality bars, be disposed in a spaced space between the plurality of connection plates, or be disposed in a spaced space between the plurality of support plates.
  • the adiabatic body may be provided on at least a portion of the support or in the vicinity of at least a portion of the support. The adiabatic body may be provided to be in contact with the support or provided so as not to be in contact with the support.
  • the adiabatic body may be provided at a portion in which the support and the plate are in contact with each other.
  • the adiabatic body may be provided on at least a portion of one surface and the other surface of the support or be provided to cover at least a portion of one surface and the other surface of the support.
  • the adiabatic body may be provided on at least a portion of a periphery of one surface and a periphery of the other surface of the support or be provided to cover at least a portion of a periphery of one surface and a periphery of the other surface of the support.
  • the support may include a plurality of bars, and the adiabatic body may be disposed on an area from a point at which any one of the plurality of bars is disposed to a midpoint between the one bar and the surrounding bars.
  • a heat source may be disposed at a position at which the heat adiabatic body described in the second example is disposed.
  • the heat source may be disposed on the second plate or in the vicinity of the second plate.
  • a cold source may be disposed at a position at which the heat adiabatic body described in the second example is disposed.
  • the cold source may be disposed on the second plate or in the vicinity of the second plate.
  • the support may include a portion having heat transfer resistance higher than a metal or a portion having heat transfer resistance higher than the plate.
  • the support may include a portion having heat transfer resistance less than that of another adiabatic body.
  • the support may include at least one of a non-metal material, PPS, and glass fiber (GF), low outgassing PC, PPS, or LCP. This is done for a reason in which high compressive strength, low outgassing, and a water absorption rate, low thermal conductivity, high compressive strength at a high temperature, and excellent workability are being capable of obtained.
  • the support may be the bars 30 and 31, the connection plate 35, the support plate 35, a porous material 33, and a filler 33.
  • the support may include any one of the above examples, or an example in which at least two examples are combined.
  • the support may include bars 30 and 31.
  • the bar may include a portion extending in a direction in which the first plate and the second plate are connected to each other to support a gap between the first plate and the second plate.
  • the bar may include a portion extending in a height direction of the vacuum space and a portion extending in a direction that is substantially perpendicular to the direction in which the plate extends.
  • the bar may be provided to support only one of the first plate and the second plate or may be provided both the first plate and the second plate.
  • one surface of the bar may be provided to support a portion of the plate, and the other surface of the bar may be provided so as not to be in contact with the other portion of the plate.
  • one surface of the bar may be provided to support at least a portion of the plate, and the other surface of the bar may be provided to support the other portion of the plate.
  • the support may include a bar having an empty space therein or a plurality of bars, and an empty space are provided between the plurality of bars.
  • the support may include a bar, and the bar may be disposed to provide an empty space between the bar and a separate component that is distinguished from the bar.
  • the support may selectively include a connection plate 35 including a portion connected to the bar or a portion connecting the plurality of bars to each other.
  • connection plate may include a portion extending in the longitudinal direction of the vacuum space or a portion extending in the direction in which the plate extends.
  • An XZ-plane cross-sectional area of the connection plate may be greater than an XZ-plane cross-sectional area of the bar.
  • the connection plate may be provided on at least one of one surface and the other surface of the bar or may be provided between one surface and the other surface of the bar. At least one of one surface and the other surface of the bar may be a surface on which the bar supports the plate.
  • the shape of the connection plate is not limited.
  • the support may include a connection plate having an empty space therein or a plurality of connection plates, and an empty space are provided between the plurality of connection plates.
  • the support may include a connection plate, and the connection plate may be disposed to provide an empty space between the connection plate and a separate component that is distinguished from the connection plate.
  • the support may include a support plate 35.
  • the support plate may include a portion extending in the longitudinal direction of the vacuum space or a portion extending in the direction in which the plate extends.
  • the support plate may be provided to support only one of the first plate and the second plate or may be provided both the first plate and the second plate.
  • one surface of the support plate may be provided to support a portion of the plate, and the other surface of the support plate may be provided so as not to be in contact with the other portion of the plate.
  • the support may include a support plate having an empty space therein or a plurality of support plates, and an empty space are provided between the plurality of support plates.
  • the support may include a support plate, and the support plate may be disposed to provide an empty space between the support plate and a separate component that is distinguished from the support plate.
  • the support may include a porous material 33 or a filler 33. The inside of the vacuum space may be supported by the porous material or the filler.
  • the inside of the vacuum space may be completely filled by the porous material or the filler.
  • the support may include a plurality of porous materials or a plurality of fillers, and the plurality of porous materials or the plurality of fillers may be disposed to be in contact with each other.
  • the porous material may be understood as including any one of the aforementioned bar, connection plate, and support plate.
  • the filler When an empty space is provided inside the filler, provided between the plurality of fillers, or provided between the filler and a separate component that is distinguished from the filler, the filler may be understood as including any one of the aforementioned bar, connection plate, and support plate.
  • the support according to the present disclosure may include any one of the above examples or an example in which two or more examples are combined.
  • the support may include a bar 31 and a connection plate and support plate 35.
  • the connection plate and the supporting plate may be designed separately.
  • the support may include a bar 31, a connection plate and support plate 35, and a porous material 33 filled in the vacuum space.
  • the porous material 33 may have emissivity greater than that of stainless steel, which is a material of the plate, but since the vacuum space is filled, resistance efficiency of radiant heat transfer is high.
  • the porous material may also function as a heat transfer resistor to be described later. More preferably, the porous material may perform a function of a radiation resistance sheet to be described later. Referring to Fig.
  • the support may include a porous material 33 or a filler 33.
  • the porous material 33 and the filler may be provided in a compressed state to maintain a gap between the vacuum space.
  • the film 34 may be provided in a state in which a hole is punched as, for example, a PE material.
  • the porous material 33 or the filler may perform both a function of the heat transfer resistor and a function of the support, which will be described later. More preferably, the porous material may perform both a function of the radiation resistance sheet and a function of the support to be described later.
  • Fig. 4 is a view for explaining an example of the vacuum adiabatic body based on heat transfer resistors 32, 33, 60, and 63 (e.g., thermal insulator and a heat transfer resistance body).
  • the vacuum adiabatic body according to the present disclosure may optionally include a heat transfer resistor.
  • An example of the heat transfer resistor is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples.
  • the heat transfer resistors 32, 33, 60, and 63 may be objects that reduce an amount of heat transfer between the first space and the second space or objects that reduce an amount of heat transfer between the first plate and the second plate.
  • the heat transfer resistor may be disposed on a heat transfer path defined between the first space and the second space or be disposed on a heat transfer path formed between the first plate and the second plate.
  • the heat transfer resistor may include a portion extending in a direction along a wall defining the vacuum space or a portion extending in a direction in which the plate extends.
  • the heat transfer resistor may include a portion extending from the plate in a direction away from the vacuum space.
  • the heat transfer resistor may be provided on at least a portion of the periphery of the first plate or the periphery of the second plate or be provided on at least a portion of an edge of the first plate or an edge of the second plate.
  • the heat transfer resistor may be provided at a portion, in which the through-hole is defined, or provided as a tube connected to the through-hole.
  • a separate tube or a separate component that is distinguished from the tube may be disposed inside the tube.
  • the heat transfer resistor may include a portion having heat transfer resistance greater than that of the plate. In this case, adiabatic performance of the vacuum adiabatic body may be further improved.
  • a shield 62 may be provided on the outside of the heat transfer resistor to be insulated.
  • the inside of the heat transfer resistor may be insulated by the vacuum space.
  • the shield may be provided as a porous material or a filler that is in contact with the inside of the heat transfer resistor.
  • the shield may be an adiabatic structure that is exemplified by a separate gasket placed outside the inside of the heat transfer resistor.
  • the heat transfer resistor may be a wall defining the third space.
  • An example in which the heat transfer resistor is connected to the plate may be understood as replacing the support with the heat transfer resistor in an example in which the support is provided to support the plate. A duplicate description will be omitted.
  • the example in which the heat transfer resistor is connected to the support may be understood as replacing the plate with the support in the example in which the heat transfer resistor is connected to the plate. A duplicate description will be omitted.
  • the example of reducing heat transfer via the heat transfer body may be applied as a substitute the example of reducing the heat transfer via the support, and thus, the same explanation will be omitted.
  • the heat transfer resistor may be one of a radiation resistance sheet 32, a porous material 33, a filler 33, and a conductive resistance sheet.
  • the heat transfer resistor may include a combination of at least two of the radiation resistance sheet 32, the porous material 33, the filler 33, and the conductive resistance sheet.
  • the heat transfer resistor may include a radiation resistance sheet 32.
  • the radiation resistance sheet may include a portion having heat transfer resistance greater than that of the plate, and the heat transfer resistance may be a degree of resistance to heat transfer by radiation.
  • the support may perform a function of the radiation resistance sheet together.
  • a conductive resistance sheet to be described later may perform the function of the radiation resistance sheet together.
  • the heat transfer resistor may include conduction resistance sheets 60 and 63.
  • the conductive resistance sheet may include a portion having heat transfer resistance greater than that of the plate, and the heat transfer resistance may be a degree of resistance to heat transfer by conduction.
  • the conductive resistance sheet may have a thickness less than that of at least a portion of the plate.
  • the conductive resistance sheet may include one end and the other end, and a length of the conductive resistance sheet may be longer than a straight distance connecting one end of the conductive resistance sheet to the other end of the conductive resistance sheet.
  • the conductive resistance sheet may include a material having resistance to heat transfer greater than that of the plate by conduction.
  • the heat transfer resistor may include a portion having a curvature radius less than that of the plate.
  • a conductive resistance sheet may be provided on a side plate connecting the first plate to the second plate.
  • a conductive resistance sheet 60 may be provided on at least a portion of the first plate and the second plate.
  • a connection frame 70 may be further provided outside the conductive resistance sheet.
  • the connection frame may be a portion from which the first plate or the second plate extends or a portion from which the side plate extends.
  • the connection frame 70 may include a portion at which a component for sealing the door and the body and a component disposed outside the vacuum space such as the exhaust port and the getter port, which are required for the exhaust process, are connected to each other. Referring to Fig.
  • a conductive resistance sheet may be provided on a side plate connecting the first plate to the second plate.
  • the conductive resistance sheet may be installed in a through-hole passing through the vacuum space.
  • the conduit 64 may be provided separately outside the conductive resistance sheet.
  • the conductive resistance sheet may be provided in a pleated shape. Through this, the heat transfer path may be lengthened, and deformation due to a pressure difference may be prevented.
  • a separate shielding member for insulating the conductive resistance sheet 63 may also be provided.
  • the conductive resistance sheet may include a portion having a degree of deformation resistance less than that of at least one of the plate, the radiation resistance sheet, or the support.
  • the radiation resistance sheet may include a portion having a degree of deformation resistance less than that of at least one of the plate or the support.
  • the plate may include a portion having a degree of deformation resistance less than that of the support.
  • the conductive resistance sheet may include a portion having conductive heat transfer resistance greater than that of at least one of the plate, the radiation resistance sheet, or the support.
  • the radiation resistance sheet may include a portion having radiation heat transfer resistance greater than that of at least one of the plate, the conductive resistance sheet, or the support.
  • the support may include a portion having heat transfer resistance greater than that of the plate.
  • at least one of the plate, the conductive resistance sheet, or the connection frame may include stainless steel material
  • the radiation resistance sheet may include aluminum
  • the support may include a resin material.
  • Fig. 5 is a graph for observing a process of exhausting the inside of the vacuum adiabatic body with a time and pressure when the support is used.
  • An example of a vacuum adiabatic body vacuum exhaust process vacuum is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples.
  • an outgassing process which is a process in which a gas of the vacuum space is discharged, or a potential gas remaining in the components of the vacuum adiabatic body is discharged, may be performed.
  • the exhaust process may include at least one of heating or drying the vacuum adiabatic body, providing a vacuum pressure to the vacuum adiabatic body, or providing a getter to the vacuum adiabatic body. In this case, it is possible to promote the vaporization and exhaust of the potential gas remaining in the component provided in the vacuum space.
  • the exhaust process may include a process of cooling the vacuum adiabatic body. The cooling process may be performed after the process of heating or drying the vacuum adiabatic body is performed.
  • the process of heating or drying the vacuum adiabatic body process of providing the vacuum pressure to the vacuum adiabatic body may be performed together.
  • the process of heating or drying the vacuum adiabatic body and the process of providing the getter to the vacuum adiabatic body may be performed together.
  • the process of cooling the vacuum adiabatic body may be performed.
  • the process of providing the vacuum pressure to the vacuum adiabatic body and the process of providing the getter to the vacuum adiabatic body may be performed so as not to overlap each other. For example, after the process of providing the vacuum pressure to the vacuum adiabatic body is performed, the process of providing the getter to the vacuum adiabatic body may be performed.
  • a pressure of the vacuum space may drop to a certain level and then no longer drop.
  • the getter may be input.
  • an operation of a vacuum pump connected to the vacuum space may be stopped.
  • the process of heating or drying the vacuum adiabatic body may be performed together. Through this, the outgassing may be promoted.
  • the process of providing the vacuum pressure to the vacuum adiabatic body may be performed.
  • the time during which the vacuum adiabatic body vacuum exhaust process is performed may be referred to as a vacuum exhaust time.
  • the vacuum exhaust time includes at least one of a time ⁇ 1 during which the process of heating or drying the vacuum adiabatic body is performed, a time ⁇ t2 during which the process of maintaining the getter in the vacuum adiabatic body is performed, of a time ⁇ t3 during which the process of cooling the vacuum adiabatic body is performed. Examples of times ⁇ t1, ⁇ t2, and ⁇ t3 are as follows.
  • the present disclosure may be any one of the following examples or a combination of two or more examples.
  • the time ⁇ t1 may be a time t1a or more and a time t1b or less.
  • the time t1a may be greater than or equal to about 0.2 hr and less than or equal to about 0.5 hr.
  • the time t1b may be greater than or equal to about 1 hr and less than or equal to about 24.0 hr.
  • the time ⁇ t1 may be about 0.3 hr or more and about 12.0 hr or less.
  • the time ⁇ t1 may be about 0.4 hr or more and about 8.0 hr or less.
  • the time ⁇ t1 may be about 0.5 hr or more and about 4.0 hr or less.
  • this case may include a case in which a component of the vacuum adiabatic body, which is exposed to the vacuum space, among the components of the vacuum adiabatic body, has an outgassing rate (%) less than that of any one of the component of the vacuum adiabatic body, which is exposed to the external space of the vacuum space.
  • the component exposed to the vacuum space may include a portion having a outgassing rate less than that of a thermoplastic polymer.
  • the support or the radiation resistance sheet may be disposed in the vacuum space, and the outgassing rate of the support may be less than that of the thermoplastic plastic.
  • this case may include a case in which a component of the vacuum adiabatic body, which is exposed to the vacuum space, among the components of the vacuum adiabatic body, has a max operating temperature (°C) greater than that of any one of the component of the vacuum adiabatic body, which is exposed to the external space of the vacuum space.
  • the vacuum adiabatic body may be heated to a higher temperature to increase in outgassing rate.
  • the component exposed to the vacuum space may include a portion having an operating temperature greater than that of the thermoplastic polymer.
  • the support or the radiation resistance sheet may be disposed in the vacuum space, and a use temperature of the support may be higher than that of the thermoplastic plastic.
  • the component exposed to the vacuum space may contain more metallic portion than a non-metallic portion. That is, a mass of the metallic portion may be greater than a mass of the non-metallic portion, a volume of the metallic portion may be greater than a volume of the non-metallic portion, or an area of the metallic portion exposed to the vacuum space may be greater than an area exposed to the non-metallic portion of the vacuum space.
  • the sum of the volume of the metal material included in the first component and the volume of the metal material included in the second component may be greater than that of the volume of the non-metal material included in the first component and the volume of the non-metal material included in the second component.
  • the sum of the mass of the metal material included in the first component and the mass of the metal material included in the second component may be greater than that of the mass of the non-metal material included in the first component and the mass of the non-metal material included in the second component.
  • the sum of the area of the metal material, which is exposed to the vacuum space and included in the first component, and an area of the metal material, which is exposed to the vacuum space and included in the second component may be greater than that of the area of the non-metal material, which is exposed to the vacuum space and included in the first component, and an area of the non-metal material, which is exposed to the vacuum space and included in the second component.
  • the time t1a may be greater than or equal to about 0.5 hr and less than or equal to about 1 hr.
  • the time t1b may be greater than or equal to about 24.0 hr and less than or equal to about 65 hr.
  • the time ⁇ t1 may be about 1.0 hr or more and about 48.0 hr or less.
  • the time ⁇ t1 may be about 2 hr or more and about 24.0 hr or less.
  • the time ⁇ t1 may be about 3 hr or more and about 12.0 hr or less.
  • it may be the vacuum adiabatic body that needs to maintain the ⁇ t1 as long as possible.
  • a case opposite to the examples described in the first example or a case in which the component exposed to the vacuum space is made of a thermoplastic material may be an example. A duplicated description will be omitted.
  • the time ⁇ t1 may be a time t1a or more and a time t1b or less.
  • the time t2a may be greater than or equal to about 0.1 hr and less than or equal to about 0.3 hr.
  • the time t2b may be greater than or equal to about 1 hr and less than or equal to about 5.0 hr.
  • the time ⁇ t2 may be about 0.2 hr or more and about 3.0 hr or less.
  • the time ⁇ t2 may be about 0.3 hr or more and about 2.0 hr or less.
  • the time ⁇ t2 may be about 0.5 hr or more and about 1.5 hr or less.
  • the time ⁇ t3 may be a time t3a or more and a time t3b or less.
  • the time t2a may be greater than or equal to about 0.2 hr and less than or equal to about 0.8 hr.
  • the time t2b may be greater than or equal to about 1 hr and less than or equal to about 65.0 hr.
  • the tine ⁇ t3 may be about 0.2 hr or more and about 48.0 hr or less.
  • the time ⁇ t3 may be about 0.3 hr or more and about 24.0 hr or less.
  • the time ⁇ t3 may be about 0.4 hr or more and about 12.0 hr or less.
  • the time ⁇ t3 may be about 0.5 hr or more and about 5.0 hr or less.
  • the cooling process may be performed.
  • the time ⁇ t3 may be long.
  • the vacuum adiabatic body according to the present disclosure may be manufactured so that the time ⁇ t1 is greater than the time ⁇ t2, the time ⁇ t1 is less than or equal to the time ⁇ t3, or the time ⁇ t3 is greater than the time ⁇ t2.
  • the vacuum adiabatic body may be manufactured so that the relational expression: ⁇ t1+ ⁇ t2+ ⁇ t3 may be greater than or equal to about 0.3 hr and less than or equal to about 70 hr, be greater than or equal to about 1 hr and less than or equal to about 65 hr, or be greater than or equal to about 2 hr and less than or equal to about 24 hr.
  • the relational expression: ⁇ t1+ ⁇ t2+ ⁇ t3 may be manufactured to be greater than or equal to about 3 hr and less than or equal to about 6 hr.
  • a minimum value of the vacuum pressure in the vacuum space during the exhaust process may be greater than about 1.8E-6 Torr.
  • the minimum value of the vacuum pressure may be greater than about 1.8E-6 Torr and less than or equal to about 1.0E-4 Torr, be greater than about 0.5E-6 Torr and less than or equal to about 1.0E-4 Torr, or be greater than about 0.5E-6 Torr and less than or equal to about 0.5E-5 Torr.
  • the minimum value of the vacuum pressure may be greater than about 0.5E-6 Torr and less than about 1.0E-5 Torr.
  • the limitation in which the minimum value of the vacuum pressure provided during the exhaust process is because, even if the pressure is reduced through the vacuum pump during the exhaust process, the decrease in vacuum pressure is slowed below a certain level.
  • the vacuum pressure of the vacuum space may be maintained at a pressure greater than or equal to about 1.0E-5 Torr and less than or equal to about 5.0E-1 Torr.
  • the maintained vacuum pressure may be greater than or equal to about 1.0E-5 Torr and less than or equal to about 1.0E-1 Torr, be greater than or equal to about 1.0E-5 Torr and less than or equal to about 1.0E-2 Torr, be greater than or equal to about 1.0E-4 Torr and less than or equal to about 1.0E-2 Torr, or be greater than or equal to about 1.0E-5 Torr and less than or equal to about 1.0E-3 Torr.
  • one product may be provided so that the vacuum pressure is maintained below about 1.0E-04Torr even after about 16.3 years, and the other product may be provided so that the vacuum pressure is maintained below about 1.0E-04Torr even after about 17.8 years.
  • the vacuum pressure of the vacuum adiabatic body may be used industrially only when it is maintained below a predetermined level even if there is a change over time.
  • Fig. 5a is a graph of an elapsing time and pressure in the exhaust process according to an example
  • Fig. 5b is a view explaining results of a vacuum maintenance test in the acceleration experiment of the vacuum adiabatic body of the refrigerator having an internal volume of about 128 liters.
  • the vacuum pressure gradually increases according to the aging.
  • the vacuum pressure is about 6.7E-04 Torr after about 4.7 years, about 1.7E-03 Torr after about 10 years, and about 1.0E-02 Torr after about 59 years.
  • the vacuum adiabatic body according to the embodiment is sufficiently industrially applicable.
  • Fig. 6 is a graph illustrating results obtained by comparing the vacuum pressure with gas conductivity.
  • gas conductivity with respect to the vacuum pressure depending on a size of the gap in the vacuum space 50 was represented as a graph of effective heat transfer coefficient (eK).
  • the effective heat transfer coefficient (eK) was measured when the gap in the vacuum space 50 has three values of about 3 mm, about 4.5 mm, and about 9 mm.
  • the gap in the vacuum space 50 is defined as follows. When the radiation resistance sheet 32 exists inside surface vacuum space 50, the gap is a distance between the radiation resistance sheet 32 and the plate adjacent thereto. When the radiation resistance sheet 32 does not exist inside surface vacuum space 50, the gap is a distance between the first and second plates.
  • the vacuum pressure is about 5.0E-1 Torr even when the size of the gap is about 3 mm.
  • the point at which reduction in adiabatic effect caused by the gas conduction heat is saturated even though the vacuum pressure decreases is a point at which the vacuum pressure is approximately 4.5E-3 Torr.
  • the vacuum pressure of about 4.5E-3 Torr may be defined as the point at which the reduction in adiabatic effect caused by the gas conduction heat is saturated.
  • the vacuum pressure is about 1.2E-2 Torr.
  • the support may include at least one of a bar, a connection plate, or a support plate. In this case, when the gap of the vacuum space is greater than or equal to about 3 mm, the vacuum pressure may be greater than or equal to A and less than about 5E-1 Torr, or be greater than about 2.65E-1 Torr and less than about 5E-1 Torr.
  • the support may include at least one of a bar, a connection plate, or a support plate.
  • the vacuum pressure when the gap of the vacuum space is greater than or equal to about 4.5 mm, the vacuum pressure may be greater than or equal to A and less than about 3E-1 Torr, or be greater than about 1.2E-2 Torr and less than about 5E-1 Torr.
  • the support may include at least one of a bar, a connection plate, or a support plate, and when the gap of the vacuum space is greater than or equal to about 9 mm, the vacuum pressure may be greater than or equal to A and less than about 1.0 ⁇ 10 ⁇ -1 Torr or be greater than about 4.5E-3 Torr and less than about 5E-1 Torr.
  • the A may be greater than or equal to about 1.0 ⁇ 10 ⁇ -6 Torr and less than or equal to about 1.0E-5 Torr.
  • the A may be greater than or equal to about 1.0 ⁇ 10 ⁇ -5 Torr and less than or equal to about 1.0E-4 Torr.
  • the vacuum pressure may be greater than or equal to about 4.7E-2 Torr and less than or equal to about 5E-1 Torr. In this case, it is understood that the size of the gap ranges from several micrometers to several hundreds of micrometers.
  • Fig. 7 is a view illustrating various examples of the vacuum space.
  • the present disclosure may be any one of the following examples or a combination of two or more examples.
  • the vacuum adiabatic body may include a vacuum space.
  • the vacuum space 50 may include a first vacuum space extending in a first direction (e.g., X-axis) and having a predetermined height.
  • the vacuum space 50 may optionally include a second vacuum space (hereinafter, referred to as a vacuum space expansion portion) different from the first vacuum space in at least one of the height or the direction.
  • the vacuum space expansion portion may be provided by allowing at least one of the first and second plates or the side plate to extend. In this case, the heat transfer resistance may increase by lengthening a heat conduction path along the plate.
  • the vacuum space expansion portion in which the second plate extends may reinforce adiabatic performance of a front portion of the vacuum adiabatic body.
  • the vacuum space expansion portion in which the second plate extends may reinforce adiabatic performance of a rear portion of the vacuum adiabatic body, and the vacuum space expansion portion in which the side plate extends may reinforce adiabatic performance of a side portion of the vacuum adiabatic body.
  • the second plate may extend to provide the vacuum space expansion portion 51.
  • the second plate may include a second portion 202 extending from a first portion 201 defining the vacuum space 50 and the vacuum space expansion portion 51.
  • the second portion 202 of the second plate may branch a heat conduction path along the second plate to increase in heat transfer resistance. Referring to Fig.
  • the side plate may extend to provide the vacuum space expansion portion.
  • the side plate may include a second portion 152 extending from a first portion 151 defining the vacuum space 50 and the vacuum space extension portion 51.
  • the second portion of the side plate may branch the heat conduction path along the side plate to improve the adiabatic performance.
  • the first and second portions 151 and 152 of the side plate may branch the heat conduction path to increase in heat transfer resistance.
  • the first plate may extend to provide the vacuum space expansion portion.
  • the first plate may include a second portion 102 extending from the first portion 101 defining the vacuum space 50 and the vacuum space expansion portion 51.
  • the second portion of the first plate may branch the heat conduction path along the second plate to increase in heat transfer resistance. Referring to Fig.
  • the vacuum space expansion portion 51 may include an X-direction expansion portion 51a and a Y-direction expansion portion 51b of the vacuum space.
  • the vacuum space expansion portion 51 may extend in a plurality of directions of the vacuum space 50.
  • the adiabatic performance may be reinforced in multiple directions and may increase by lengthening the heat conduction path in the plurality of directions to improve the heat transfer resistance.
  • the vacuum space expansion portion extending in the plurality of directions may further improve the adiabatic performance by branching the heat conduction path.
  • the side plate may provide the vacuum space extension portion extending in the plurality of directions.
  • the vacuum space expansion portion may reinforce the adiabatic performance of the side portion of the vacuum adiabatic body.
  • the first plate may provide the vacuum space extension portion extending in the plurality of directions.
  • the vacuum space expansion portion may reinforce the adiabatic performance of the side portion of the vacuum adiabatic body.
  • Fig. 8 is a view for explaining another adiabatic body.
  • the present disclosure may be any one of the following examples or a combination of two or more examples.
  • the vacuum adiabatic body according to the present disclosure may optionally include another adiabatic body 90.
  • Another adiabatic body may have a degree of vacuum less than that of the vacuum adiabatic body and be an object that does not include a portion having a vacuum state therein.
  • the vacuum adiabatic body and another vacuum adiabatic body may be directly connected to each other or connected to each other through an intermedium.
  • the intermedium may have a degree of vacuum less than that of at least one of the vacuum adiabatic body or another adiabatic body or may be an object that does not include a portion having the vacuum state therein.
  • the vacuum adiabatic body includes a portion in which the height of the vacuum adiabatic body is high and a portion in which the height of the vacuum adiabatic body is low
  • another adiabatic body may be disposed at a portion having the low height of the vacuum adiabatic body.
  • Another adiabatic body may include a portion connected to at least a portion of the first and second plates and the side plate. Another adiabatic body may be supported on the plate or coupled or sealed.
  • a degree of sealing between another adiabatic body and the plate may be lower than a degree of sealing between the plates.
  • Another adiabatic body may include a cured adiabatic body (e.g., PU foaming solution) that is cured after being injected, a pre-molded resin, a peripheral adiabatic body, and a side panel. At least a portion of the plate may be provided to be disposed inside another adiabatic body.
  • Another adiabatic body may include an empty space. The plate may be provided to be accommodated in the empty space. At least a portion of the plate may be provided to cover at least a portion of another adiabatic body.
  • Another adiabatic body may include a member covering an outer surface thereof. The member may be at least a portion of the plate.
  • Another adiabatic body may be an intermedium for connecting, supporting, bonding, or sealing the vacuum adiabatic body to the component.
  • Another adiabatic body may be an intermedium for connecting, supporting, bonding, or sealing the vacuum adiabatic body to another vacuum adiabatic body.
  • Another adiabatic body may include a portion connected to a component coupling portion provided on at least a portion of the plate.
  • Another adiabatic body may include a portion connected to a cover covering another adiabatic body.
  • the cover may be disposed between the first plate and the first space, between the second plate and the second space, or between the side plate and a space other than the vacuum space 50.
  • the cover may include a portion on which the component is mounted.
  • the cover may include a portion that defines an outer appearance of another adiabatic body.
  • another adiabatic body may include a peripheral adiabatic body.
  • the peripheral adiabatic body may be disposed on at least a portion of a periphery of the vacuum adiabatic body, a periphery of the first plate, a periphery of the second plate, and the side plate.
  • the peripheral adiabatic body disposed on the periphery of the first plate or the periphery of the second plate may extend to a portion at which the side plate is disposed or may extend to the outside of the side plate.
  • the peripheral adiabatic body disposed on the side plate may extend to a portion at which the first plate or may extend to the outside of the first plate or the second plate.
  • another adiabatic body may include a central adiabatic body.
  • the central adiabatic body may be disposed on at least a portion of a central portion of the vacuum adiabatic body, a central portion of the first plate, or a central portion of the second plate.
  • the peripheral adiabatic body 92 may be placed on the periphery of the first plate.
  • the peripheral adiabatic body may be in contact with the first plate.
  • the peripheral adiabatic body may be separated from the first plate or further extend from the first plate (indicated by dotted lines).
  • the peripheral adiabatic body may improve the adiabatic performance of the periphery of the first plate.
  • the peripheral adiabatic body may be placed on the periphery of the second plate.
  • the peripheral adiabatic body may be in contact with the second plate.
  • the peripheral adiabatic body may be separated from the second plate or further extend from the second plate (indicated by dotted lines).
  • the periphery adiabatic body may improve the adiabatic performance of the periphery of the second plate.
  • the peripheral adiabatic body may be disposed on the periphery of the side plate.
  • the peripheral adiabatic body may be in contact with the side plate.
  • the peripheral adiabatic body may be separated from the side plate or further extend from the side plate.
  • the peripheral adiabatic body may improve the adiabatic performance of the periphery of the side plate
  • the peripheral adiabatic body 92 may be disposed on the periphery of the first plate.
  • the peripheral adiabatic body may be placed on the periphery of the first plate constituting the vacuum space expansion portion 51.
  • the peripheral adiabatic body may be in contact with the first plate constituting the vacuum space extension portion.
  • the peripheral adiabatic body may be separated from or further extend to the first plate constituting the vacuum space extension portion.
  • the peripheral adiabatic body may improve the adiabatic performance of the periphery of the first plate constituting the vacuum space expansion portion.
  • the vacuum space extension portion may be disposed on a periphery of the second plate or the side plate.
  • the central adiabatic body 91 may be placed on a central portion of the first plate.
  • the central adiabatic body may improve adiabatic performance of the central portion of the first plate.
  • the central adiabatic body may be disposed on the central portion of the second plate.
  • the central adiabatic body may improve adiabatic performance of the central portion of the second plate.
  • Fig. 9 is a view for explaining a heat transfer path between first and second plates having different temperatures.
  • An example of the heat transfer path is as follows.
  • the present disclosure may be any one of the following examples or a combination of two or more examples.
  • the heat transfer path may pass through the extension portion at at least a portion of the first portion 101 of the first plate, the first portion 201 of the second plate, or the first portion 151 of the side plate.
  • the first portion may include a portion defining the vacuum space.
  • the extension portions 102, 152, and 202 may include portions extending in a direction away from the first portion.
  • the extension portion may include a side portion of the vacuum adiabatic body, a side portion of the plate having a higher temperature among the first and second plates, or a portion extending toward the side portion of the vacuum space 50.
  • the extension portion may include a front portion of the vacuum adiabatic body, a front portion of the plate having a higher temperature among the first and second plates, or a front portion extending in a direction away from the front portion of the vacuum space 50. Through this, it is possible to reduce generation of dew on the front portion.
  • the vacuum adiabatic body or the vacuum space 50 may include first and second surfaces having different temperatures from each other. The temperature of the first surface may be lower than that of the second surface.
  • the first surface may be the first plate, and the second surface may be the second plate.
  • the extension portion may extend in a direction away from the second surface or include a portion extending toward the first surface.
  • the extension portion may include a portion, which is in contact with the second surface, or a portion extending in a state of being in contact with the second surface.
  • the extension portion may include a portion extending to be spaced apart from the two surfaces.
  • the extension portion may include a portion having heat transfer resistance greater than that of at least a portion of the plate or the first surface.
  • the extension portion may include a plurality of portions extending in different directions.
  • the extension portion may include a second portion 202 of the second plate and a third portion 203 of the second plate.
  • the third portion may also be provided on the first plate or the side plate. Through this, it is possible to increase in heat transfer resistance by lengthening the heat transfer path.
  • the above-described heat transfer resistor may be disposed.
  • the extension portion may reduce generation of dew on the second surface.
  • the second plate may include the extension portion extending to the periphery of the second plate.
  • the extension portion may further include a portion extending backward.
  • the side plate may include the extension portion extending to a periphery of the side plate.
  • the extension portion may be provided to have a length that is less than or equal to that of the extension portion of the second plate.
  • the extension portion may further include a portion extending backward.
  • the first plate may include the extension portion extending to the periphery of the first plate.
  • the extension portion may extend to a length that is less than or equal to that of the extension portion of the second plate.
  • the extension portion may further include a portion extending backward.
  • Fig. 10 is a view for explaining a branch portion on the heat transfer path between first and second plates having different temperatures.
  • An example of the branch portion is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples.
  • the heat transfer path may pass through portions 205, 153, and 104, each of which is branched from at least a portion of the first plate, the second plate, or the side plate.
  • the branched heat transfer path means a heat transfer path through which heat flows to be separated in a different direction from the heat transfer path through which heat flows along the plate.
  • the branched portion may be disposed in a direction away from the vacuum space 50.
  • the branched portion may be disposed in a direction toward the inside of the vacuum space 50.
  • the branched portion may perform the same function as the extension portion described with reference to Fig. 9, and thus, a description of the same portion will be omitted.
  • the second plate may include the branched portion 205.
  • the branched portion may be provided in plurality, which are spaced apart from each other.
  • the branched portion may include a third portion 203 of the second plate.
  • the side plate may include the branched portion 153.
  • the branched portion 153 may be branched from the second portion 152 of the side plate.
  • the branched portion 153 may provide at least two. At least two branched portions 153 spaced apart from each other may be provided on the second portion 152 of the side plate.
  • the first plate may include the branched portion 104.
  • the branched portion may further extend from the second portion 102 of the first plate.
  • the branched portion may extend toward the periphery.
  • the branched portion 104 may be bent to further extend.
  • a direction in which the branched portion extends in Figs. 10a, 10b, and 10c may be the same as at least one of the extension directions of the extension portion described in Fig. 10.
  • Fig. 11 is a view for explaining a process of manufacturing the vacuum adiabatic body.
  • the vacuum adiabatic body may be manufactured by a vacuum adiabatic body component preparation process in which the first plate and the second plate are prepared in advance.
  • the vacuum adiabatic body may be manufactured by a vacuum adiabatic body component assembly process in which the first plate and the second plate are assembled.
  • the vacuum adiabatic body may be manufactured by a vacuum adiabatic body vacuum exhaust process in which a gas in the space defined between the first plate and the second plate is discharged.
  • the vacuum adiabatic body component preparation process is performed, the vacuum adiabatic body component assembly process or the vacuum adiabatic body exhaust process may be performed.
  • the vacuum adiabatic body vacuum exhaust process may be performed.
  • the vacuum adiabatic body may be manufactured by the vacuum adiabatic body component sealing process (S3) in which the space between the first plate and the second plate is sealed.
  • the vacuum adiabatic body component sealing process may be performed before the vacuum adiabatic body vacuum exhaust process (S4).
  • the vacuum adiabatic body may be manufactured as an object with a specific purpose by an apparatus assembly process (S5) in which the vacuum adiabatic body is combined with the components constituting the apparatus.
  • the apparatus assembly process may be performed after the vacuum adiabatic body vacuum exhaust process.
  • the components constituting the apparatus means components constituting the apparatus together with the vacuum adiabatic body.
  • the vacuum adiabatic body component preparation process (S1) is a process in which components constituting the vacuum adiabatic body are prepared or manufactured. Examples of the components constituting the vacuum adiabatic body may include various components such as a plate, a support, a heat transfer resistor, and a tube.
  • the vacuum adiabatic body component assembly process (S2) is a process in which the prepared components are assembled.
  • the vacuum adiabatic body component assembly process may include a process of disposing at least a portion of the support and the heat transfer resistor on at least a portion of the plate.
  • the vacuum adiabatic body component assembly process may include a process of disposing at least a portion of the support and the heat transfer resistor between the first plate and the second plate.
  • the vacuum adiabatic body component assembly process may include a process of disposing a penetration component on at least a portion of the plate.
  • the vacuum adiabatic body component assembly process may include a process of disposing the penetration component or a surface component between the first and second plates. After the penetration component may be disposed between the first plate and the second plate, the penetration component may be connected or sealed to the penetration component coupling portion.
  • the present disclosure may be any one of the, examples or a combination of two or more examples.
  • the vacuum adiabatic body vacuum exhaust process may include at least one of a process of inputting the vacuum adiabatic body into an exhaust passage, a getter activation process, a process of checking vacuum leakage and a process of closing the exhaust port.
  • the process of forming the coupling part may be performed in at least one of the vacuum adiabatic body component preparation process, the vacuum adiabatic body component assembly process, or the apparatus assembly process. Before the vacuum adiabatic body exhaust process is performed, a process of washing the components constituting the vacuum adiabatic body may be performed.
  • the washing process may include a process of applying ultrasonic waves to the components constituting the vacuum adiabatic body or a process of providing ethanol or a material containing ethanol to surfaces of the components constituting the vacuum adiabatic body.
  • the ultrasonic wave may have an intensity between about 10 kHz and about 50 kHz.
  • a content of ethanol in the material may be about 50% or more.
  • the content of ethanol in the material may range of about 50% to about 90%.
  • the content of ethanol in the material may range of about 60% to about 80%.
  • the content of ethanol in the material may be range of about 65% to about 75%.
  • a process of drying the components constituting the vacuum adiabatic body may be performed.
  • a process of heating the components constituting the vacuum adiabatic body may be performed.
  • the vacuum adiabatic body component preparation process may include a process of manufacturing the plate. Before the vacuum adiabatic body vacuum exhaust process is performed, the process of manufacturing the plate may be performed.
  • the plate may be manufactured by a metal sheet.
  • a thin and wide plate may be manufactured using plastic deformation.
  • the manufacturing process may include a process of molding the plate.
  • the molding process may be applied to the molding of the side plate or may be applied to a process of integrally manufacturing at least a portion of at least one of the first plate and the second plate, and the side plate.
  • the molding may include drawing.
  • the molding process may include a process in which the plate is partially seated on a support.
  • the molding process may include a process of partially applying force to the plate.
  • the molding process may include a process of seating a portion of the plate on the support a process of applying force to the other portion of the plate.
  • the molding process may include a process of deforming the plate.
  • the deforming process may include a process of forming at least one or more curved portions on the plate.
  • the deforming process may include a process of changing a curvature radius of the plate or a process of changing a thickness of the plate.
  • the process of changing the thickness may include a process of allowing a portion of the plate to increase in thickness, and the portion may include a portion extending in a longitudinal direction of the internal space (a first straight portion). The portion may be provided in the vicinity of the portion at which the plate is seated on the support in the process of molding the plate.
  • the process of changing the thickness may include a process of reducing a thickness of a portion of the plate, and the portion may include a portion extending in a longitudinal direction of the internal space (a second straight portion). The portion may be provided in the vicinity of a portion to which force is applied to the plate in the process of molding the plate.
  • the process of changing the thickness may include a process of reducing a thickness of a portion of the plate, and the portion may include a portion extending in a height direction of the internal space (the second straight portion). The portion may be connected to the portion extending in the longitudinal direction of the internal space of the plate.
  • the process of changing the thickness may include a process of allowing a portion of the plate to increase in thickness, and the portion may include at least one of a portion to which the side plate extends in the longitudinal direction of the internal space and a curved portion provided between the portions extending in the height direction of the internal space (a first curved portion).
  • the curved portion may be provided at the portion seated on the support of the plate or in the vicinity of the portion in the process of molding the plate.
  • the process of changing the thickness may include a process of allowing a portion of the plate to decrease in thickness, and the portion may include at least one of a portion to which the side plate extends in the longitudinal direction of the internal space and a curved portion provided between the portions extending in the height direction of the internal space (a second curved portion).
  • the curved portion may be provided in the vicinity of a portion to which force is applied to the plate in the process of molding the plate.
  • the deforming process may be any one of the above-described examples or an example in which at least two of the above-described examples are combined.
  • the process associated with the plate may selectively include a process of washing the plate.
  • An example of a process sequence associated with the process of washing the plate is as follows.
  • the present disclosure may be any one of the following examples or a combination of two or more examples.
  • the process of washing the plate may be performed.
  • the process of manufacturing the plate is performed, at least one of the process of molding the plate and the process of washing the plate may be performed.
  • the process of washing the plate may be performed.
  • the process of washing the plate may be performed.
  • At least one of a process of providing a component coupling portion to a portion of the plate or the process of washing the plate may be performed.
  • the process of washing the plate may be performed.
  • the process associated with the plate selectively include the process of providing the component coupling portion to the plate.
  • An example of a process sequence associated with the process of providing the component coupling portion to the plate is as follows.
  • the present disclosure may be any one of the following examples or a combination of two or more examples.
  • a process of providing the component coupling portion to a portion of the plate may be performed.
  • the process of providing the component coupling portion may include a process of manufacturing a tube provided to the component coupling portion.
  • the tube may be connected to a portion of the plate.
  • the tube may be disposed in an empty space provided in the plate or in an empty space provided between the plates.
  • the process of providing the component coupling portion may include a process of providing a through-hole in a portion of the plate.
  • the process of providing the component coupling portion may include a process of providing a curved portion to at least one of the plate or the tube.
  • the process associated with the plate may optionally include a process for sealing the vacuum adiabatic body component associated with the plate.
  • An example of a process sequence associated with the process of sealing the vacuum adiabatic body component associated with the plate is as follows.
  • the present disclosure may be any one of the following examples or a combination of two or more examples. After the process of providing the through-hole in the portion of the plate is performed, at least one of a process of providing a curved portion to at least a portion of the plate or the tube or a process of providing a seal between the plate and the tube may be performed. After the process of providing the curved portion to at least a portion of at least one of the plate or the tube is performed, the process of sealing the gap between the plate and the tube may be performed.
  • the process of providing the through-hole in the portion of the plate and the process of providing the curved portion in at least a portion of the plate and the tube may be performed at the same time.
  • the process of providing a through-hole in a part of the plate and the process of providing the seal between the plate and the tube may be performed at the same time.
  • the process of providing a through-hole in the portion of the plate may be performed.
  • a portion of the tube may be provided and/or sealed to the plate, and after the vacuum adiabatic body vacuum exhaust process is performed, the other portion of the tube may be sealed.
  • the example of the process associated with the plate may also be applied to the example of the process of the heat transfer resistor.
  • the vacuum adiabatic body may include a side plate connecting the first plate to the second plate.
  • Examples of the side plate are as follows.
  • the present disclosure may be any one of the following examples or a combination of two or more examples.
  • the side plate may be provided to be integrated with at least one of the first or second plate.
  • the side plate may be provided to be integrated with any one of the first and second plates.
  • the side plate may be provided as any one of the first and second plates.
  • the side plate may be provided as a portion of any one of the first and second plates.
  • the side plate may be provided as a component separated from the other of the first and second plates. In this case, optionally, the side plate may be provided to be coupled or sealed to the other one of the first and second plates.
  • the side plate may include a portion having a degree of strain resistance, which is greater than that of at least a portion of the other one of the first and second plates.
  • the side plate may include a portion having a thickness greater than that of at least a portion of the other one of the first and second plates.
  • the side plate may include a portion having a curvature radius less than that of at least a portion of the other one of the first and second plates.
  • the vacuum adiabatic body may include a heat transfer resistor provided to reduce a heat transfer amount between a first space provided in the vicinity of the first plate and a second space provided in the vicinity of the second plate.
  • Examples of the heat transfer resistor are as follows. The present disclosure may be any one of the following examples or a combination of two or more examples.
  • the heat transfer resistor may be provided to be integrated with at least one of the first or second plate.
  • the heat transfer resistor may be provided to be integrated with any one of the first and second plates.
  • the heat transfer resistor may be provided as any one of the first and second plates.
  • the heat transfer resistor may be provided as a portion of any one of the first and second plates.
  • the heat transfer resistor may be provided as a component separated from the other one of the first and second plates. In this case, optionally, the heat transfer resistor may be provided to be coupled or sealed to the other one of the first and second plates.
  • the heat transfer resistor may include a portion having a degree of heat transfer resistance, which is greater than that of at least a portion of the other one of the first and second plates.
  • the heat transfer resistor may include a portion having a thickness less than that of at least a portion of the other one of the first and second plates.
  • the heat transfer resistor may include a portion having a curvature radius less than that of at least a portion of the other one of the first and second plates.
  • the heat transfer resistor may include a portion having a curvature radius less than that of at least a portion of the other one of the first and second plates.
  • the vacuum adiabatic body component preparation process may include a process of manufacturing the heat transfer resistor. Before the vacuum adiabatic body vacuum exhaust process is performed, the process of manufacturing the heat transfer resistor may be performed. The heat transfer resistor may be manufactured by a metal sheet. Optionally, before the vacuum adiabatic body vacuum exhaust process is performed, the process of washing the heat transfer resistor may be performed. Optionally, before the vacuum adiabatic body vacuum exhaust process is performed, a process of providing the component coupling portion to a portion of the heat transfer resistor may be performed.
  • the process of providing the component coupling portion may include a process of manufacturing a tube provided to the component coupling portion.
  • the tube may be connected to a portion of the heat transfer resistor.
  • the tube may be disposed in an empty space provided in the heat transfer resistor or in an empty space provided between the heat transfer resistors.
  • the process of providing the component coupling portion may include a process of providing a through-hole in a portion of the heat transfer resistor.
  • the process of providing the component coupling portion may include a process of providing a curved portion to at least one of the heat transfer resistor or the tube.
  • the process of deforming the heat transfer resistor may be performed.
  • An example of the process of deforming the heat transfer resistor may be applied to the process of deforming the plate.
  • An example of the process of deforming the heat transfer resistor may be applied when at least a portion of the plate and the heat transfer resistor are integrated with each other. Examples of the process of deforming the heat transfer resistor are as follows.
  • the present disclosure may be any one of the following examples or a combination of two or more examples.
  • the process may include a process in which the heat transfer resistor is recessed in a direction toward the internal space or toward the outside of the internal space. Therefore, a heat transfer path may extend to reduce a degree of heat conduction through the heat transfer resistor.
  • the process may include a process of changing a curvature radius of the heat transfer resistor.
  • the process of changing the curvature radius may include changing the curvature radius in at least a portion of a central portion and a peripheral portion of the heat transfer resistor.
  • the process of changing the curvature radius may include a process of changing the curvature radius in the vicinity of an empty space provided inside the support, or a process of changing the curvature radius in the vicinity of an empty space provided to the outside of an edge of the support.
  • the process of deforming the curvature radius may include a process of providing the heat transfer resistor to a portion, which is not in contact with the support.
  • the process of changing the curvature radius may include a process of changing a curvature radius at at least a portion of the first portion or the second portion of the heat transfer resistor.
  • the first portion of the heat transfer resistor may be a portion defining a vacuum space.
  • the second portion of the heat transfer resistor may be a portion extending in a direction away from the first portion to the vacuum space.
  • the process may include a process of changing a thickness of the heat transfer resistor.
  • the process of changing the thickness may include a process of changing a thickness at the portion supported by the support.
  • the process of changing the thickness may include a process of changing a thickness in the vicinity of the empty space provided inside the support.
  • the process of changing the thickness may include a process of changing a thickness in the vicinity of the empty space provided outside the edge of the support.
  • the process of changing the thickness may include a process of providing the heat transfer resistor to a portion that is not in contact with the support. After the process of changing the curvature radius or the thickness in the central portion of the heat transfer resistor is performed, the process of changing the curvature radius or the thickness in the peripheral portion of the heat transfer resistor may be performed. After the process of changing the curvature radius or the thickness is performed in the vicinity of the empty space provided inside the support, the process of changing the curvature radius in the vicinity of the empty space provided outside the edge of the support may be performed.
  • the process of changing the curvature radius or the thickness in the first portion of the heat transfer resistor may be performed.
  • the process of deforming the heat transfer resistor while the vacuum adiabatic body exhaust process is performed may also be applied to the plate, and the same description will be omitted.
  • the process associated with the heat transfer resistor may optionally include a process related to the process of washing the heat transfer resistor.
  • An example of a process sequence associated with the process of washing the heat transfer resistor is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. After the process of manufacturing the heat transfer resistor is performed, at least one of the process of manufacturing the heat transfer resistor and the process of washing the heat transfer resistor may be performed. After the process of manufacturing the heat transfer resistor is performed, the process of washing the heat transfer resistor may be performed. Before the process of manufacturing the heat transfer resistor is performed, the process of washing the heat transfer resistor may be performed.
  • At least one of a process of providing the component coupling portion to a portion of the heat transfer resistor or the process of washing the heat transfer resistor may be performed.
  • the process of washing the heat transfer resistor may be performed.
  • the process associated with the heat transfer resistor may optionally include a process related to the process of providing the component coupling portion to the heat transfer resistor.
  • An example of a process sequence related to the process of providing the component coupling portion to the heat transfer resistor is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. After the process of providing the through-hole in a portion of the heat transfer resistor is performed, at least one of a process of providing a curved portion to the heat transfer resistor, a process of providing a curved portion to the tube, or a process of providing a seal between the heat transfer resistor and the tube may be performed.
  • the process of sealing the gap between the plate and the tube may be performed.
  • the process of providing the through-hole in the portion of the heat transfer resistor and the process of providing the curved portion on at least one of the heat transfer resistor or the tube may be performed at the same time.
  • the process of providing the through-hole in a portion of the heat transfer resistor and the process of providing the seal between the heat transfer resistor and the tube may be performed at the same time.
  • the process of providing the through-hole in the portion of the heat transfer resistor may be performed.
  • a portion of the tube may be provided and/or sealed to the heat transfer resistor, and after the vacuum adiabatic body vacuum exhaust process is performed, the other portion of the tube may be sealed.
  • the process associated with the heat transfer resistor may optionally include a process related to the process of providing the heat transfer resistor on at least a portion of the plate.
  • An example of a process sequence related to the process of providing the heat transfer resistor to at least a portion of the plate is as follows.
  • the present disclosure may be any one of the following examples or a combination of two or more examples.
  • the heat transfer resistor Before the vacuum adiabatic body exhaust process is performed, the heat transfer resistor may be connected to at least one of the first plate or the second plate. Before the vacuum adiabatic body exhaust process is performed, the heat transfer resistor may be disposed in a heat conduction path, through which a fluid flows along the internal space.
  • the heat transfer resistor Before the vacuum adiabatic body exhaust process is performed, the heat transfer resistor may be provided in a space between the first plate and the second plate. Before the vacuum adiabatic body exhaust process is performed, the heat transfer resistor may be provided at the inside of the plate or the surface of the plate. Before the vacuum adiabatic body exhaust process is performed, the heat transfer resistor may be disposed to be supported by at least a portion of the plate. Before the vacuum adiabatic body vacuum exhaust process is performed, the heat transfer resistor may be disposed to be supported by the support.
  • the example of the process associated with the heat transfer resistor may also be applied to the example of the process of the plate.
  • the vacuum adiabatic body according to the present invention includes a heat transfer path formed between the plates having different temperatures, and optionally, the heat transfer path may include a portion passing through the heat transfer resistor.
  • An example of the heat transfer resistor as the heat transfer path is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples.
  • the heat transfer resistor may be provided to be integrated with at least one of the first or second plate.
  • the heat transfer resistor may be provided to be integrated with any one of the first and second plates.
  • the heat transfer resistor may be provided as any one of the first and second plates.
  • the heat transfer resistor may be provided as a portion of any one of the first and second plates.
  • the heat transfer resistor may be provided as a component separated from the other one of the first and second plates. In this case, optionally, the heat transfer resistor may be provided to be coupled or sealed to the other one of the first and second plates.
  • the heat transfer resistor may include a portion having a degree of heat transfer resistance, which is greater than that of at least a portion of the other one of the first and second plates.
  • the heat transfer resistor may include a portion having a thickness less than that of at least a portion of the other one of the first and second plates.
  • the heat transfer resistor may include a portion having a curvature radius less than that of at least a portion of the other one of the first and second plates.
  • the heat transfer resistor may include a portion having a curvature radius less than that of at least a portion of the other one of the first and second plates.
  • the heat transfer resistor 60 may be provided on the first plate 10.
  • the heat transfer resistor may be at least one of a radiation resistance sheet, a porous material, a filler, or a conductive resistance sheet. More preferably, the heat transfer resistor may be the conduction resistance sheet. A shield portion for thermal insulation or a member for reinforcing strength may be provided on an outer surface of the heat transfer resistor.
  • the heat transfer resistor may be installed in two opposite peripheral portions of the vacuum space 50. The heat transfer resistor may be installed to be connected to two opposite edges of the vacuum space. Referring to Fig. 12b, the heat transfer resistor may be provided on the side plate. Referring to Fig. 12c, the heat transfer resistor may be provided on the second plate.
  • the heat transfer resistor may be provided to be integrated with the first plate. In this case, the heat transfer resistor may be provided as the first plate or may be provided as a portion of the first plate.
  • the heat transfer resistor may be provided to be integrated with the side plate. In this case, the heat transfer resistor may be provided as the side plate or as a portion of the first plate.
  • the heat transfer resistor may be provided to be integrated with the second plate. In this case, the heat transfer resistor may be provided as the second plate or as a portion of the second plate.
  • the vacuum adiabatic body according to the present invention includes a heat transfer path formed between the plates having different temperatures, and optionally, the heat transfer path may include a portion passing through the side plate.
  • An example of the side plate as the heat transfer path is as follows.
  • the present disclosure may be any one of the following examples or a combination of two or more examples.
  • the side plate may be provided to be integrated with at least one of the first or second plate.
  • the side plate may be provided to be integrated with any one of the first and second plates.
  • the side plate may be provided as any one of the first and second plates.
  • the side plate may be provided as a portion of any one of the first and second plates.
  • the side plate may be provided as a component separated from the other of the first and second plates.
  • the side plate may be provided to be coupled or sealed to the other one of the first and second plates.
  • the side plate may include a portion having a degree of strain resistance, which is greater than that of at least a portion of the other one of the first and second plates.
  • the side plate may include a portion having a thickness greater than that of at least a portion of the other one of the first and second plates.
  • the side plate may include a portion having a curvature radius less than that of at least a portion of the other one of the first and second plates.
  • Figs. 12c and 12f may illustrate an example in which the first plate and the side plate are integrally provided.
  • Figs. 12a and 12d may illustrate an example in which the second plate and the side plate are integrally provided.
  • Figs. 12b and 12e may illustrate an example in which the side plate is provided as a separate component that is separated from the first plate and the second plate.
  • Fig. 13 is a perspective view and a partial cross-sectional view of a vacuum adiabatic body, wherein (a) of Fig. 13 is a vacuum adiabatic body of which a left side is disposed at a lower side, and a right side is disposed at an upper side, (b) of Fig. 13 is a cross-sectional perspective view taken along line 1-1' of (a) of Fig. 13, and (c) of Fig. 13 is a cross-sectional view taken along line 1-1'. In this figure, a foamed member is illustrated in a removed state.
  • the vacuum adiabatic body may be used for a door that opens and closes the accommodation space.
  • the hinge may be installed on a first side of the vacuum adiabatic body.
  • the first side may be provided to be thinner than the second side to avoid an interference when the door is opened and closed.
  • Another adiabatic body 90 may be provided on the first side so as to be thinner than the second side.
  • the first side and the second side may face each other.
  • the first side may indicate a side A in (a) of Fig. 13
  • the second side may indicate a side B in (a) of Fig. 13.
  • a thickness of sides of a side C and a side D connecting the side A to the side B may be gradually changed.
  • the side C may be an upper third side of the vacuum adiabatic body
  • the side D may be a lower fourth side of the vacuum adiabatic body.
  • each of first and second plates may be provided in a rectangular shape.
  • the side plate may have four sides in a quadrangle.
  • the tube 40 may be provided at a position at which the vacuum space 50 and another adiabatic body 90 are in contact with each other.
  • a first end of the tube 40 may be disposed in the vacuum space 50.
  • a second end of the tube 40 may be disposed in another adiabatic body 90.
  • the tube 40 may protrude into another adiabatic body 90.
  • the other end of the tube 40 does not protrude from the accommodation space, and thus waste of the accommodation space may be prevented.
  • the foamed adiabatic body is an adiabatic body that is solidified after a foaming liquid is injected into a peripheral portion of the vacuum adiabatic body and then expanded.
  • the foaming liquid may be exemplified by polyurethane.
  • the foamed adiabatic body may generate a high pressure during the expansion process.
  • the foamed adiabatic body may allow the foamed adiabatic body to be penetrated into a narrow space of the peripheral portion.
  • the tube 40 may not cross over an outer boundary of another adiabatic body 90.
  • the tube 40 may be embedded in another adiabatic body 90 and the vacuum space 50. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
  • a height of the tube 40 may be secured to be greater at least twice than a diameter of the tube 40.
  • the tube 40 may be disposed on a corner portion 211 opposite to the upper hinge among four corner portions 211 of the vacuum adiabatic body.
  • the tube 40 may be disposed on the vacuum adiabatic body to prevent damage to the tube 40. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
  • the foaming liquid may be injected downward from the top of the vacuum adiabatic body so as to use the gravity.
  • the vacuum adiabatic body may first be filled with the foaming liquid in the lower portion.
  • a phenomenon in which the foaming liquid is drawn downward in the direction of the gravity may occur. Expansion force of the foaming liquid is greater at the lower portion of the vacuum adiabatic body than at the upper portion.
  • the foaming liquid disposed on the lower portion of the vacuum adiabatic body has a large expansive force due to a limitation of the foaming space, firstly, a pressure pressed by the foaming liquid in the upper portion, and secondly, the foaming liquid solidified first in the upper portion.
  • the tube 40 may be provided above the vacuum adiabatic body.
  • the tube 40 may be provided in the first portion 101 of the first plate at the upper side of the vacuum adiabatic body.
  • the tube 40 may be directly deformed. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
  • the tube 40 may be provided above the vacuum adiabatic body.
  • the tube 40 may be provided in the first portion 101 of the first plate at a side corresponding to an upper side of the vacuum adiabatic body.
  • the tube 40 may be spaced a predetermined distance W1 from the side plate 15 of the vacuum adiabatic body. Since the foaming liquid is solidified in multiple times, the expansion force of the foaming liquid may be locally different. For example, the expansion force of the foam liquid at the right side of the tube 40 may be greater than the expansion force of the foam liquid at the left side of the tube 40. In this case, the tube 40 may be damaged.
  • an adiabatic thickness of a side at which the hinge is disposed in the vacuum adiabatic body may be thinner than that of an opposite side Since the tube 40 is disposed at the opposite side of the hinge of the vacuum adiabatic body, it is possible to reduce an adiabatic loss.
  • the opposite side of the hinge may refer to a side opposite to the side on which the hinge is installed. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
  • the tube 40 may have an elongated portion protruding into another adiabatic body 90.
  • the tube 40 may provide a heat conduction path of heat passing therethrough.
  • the tube 40 provides a position at which the tube 40 is disposed by excluding the foaming liquid forming another adiabatic body 90.
  • the tube 40 may cause the adiabatic loss of the vacuum adiabatic body.
  • the tube 40 may be disposed on the opposite side of the hinge of the vacuum adiabatic body having the relatively thick another adiabatic body 90.
  • the tube 40 may be provided in the first portion 101 of the first plate opposite the hinge of the vacuum adiabatic body. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
  • Fig. 14 is perspective view and cross-sectional views illustrating a cross-section taken along line 2-2' of (a) of Fig. 13, (a) of Fig. 14 is a cross-sectional perspective view, and (b) of Fig. 14 is a cross-sectional view.
  • the foaming liquid is injected through a foaming liquid injection hole 470.
  • the foaming liquid injection hole 470 may not be vertically aligned with the tube 40.
  • the tube 40 may avoid a passing path of the foaming liquid.
  • the foaming liquid injected through the foaming liquid injection hole may descend to a lower end of the vacuum adiabatic body without being caught in the tube 40.
  • Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
  • the distance W1 between the tube 40 and the side plate 15 is less than a distance W2 between the tube 40 and the upper cover 112.
  • the upper cover 112 may be disposed on an edge of the third side.
  • a lower cover 113 may be disposed on the fourth side of the vacuum adiabatic body facing the upper cover 112. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
  • Figs. 15 to 17 are views related to the cross-section taken along line 3-3' of (a) of Fig. 13, Fig. 15 is a cross-sectional view of 3-3’ of Fig. 13, Fig. 16 is an enlarged cross-sectional view of a portion Z of Fig. 15, and Fig. 17 is a cross-sectional perspective view.
  • a thickness of the vacuum adiabatic body at the first side may be thicker than a thickness at the second side.
  • a thickness of another adiabatic body 90 at the second side may be thicker than the thickness at the first side.
  • the thickness of the vacuum adiabatic body may mean a height between the first and second plates 10 and 20.
  • the height of the vacuum space 50 may be the same at the first side and the second side.
  • a distance W3 from a third portion 203 of the second plate to the tube 40 at the second side may be less than the distance W2 between the tube 40 and the upper cover 112. Accordingly, it is possible to further reduce the adiabatic loss leaking upward of the tube 40.
  • a virtual extension line (X direction) of the second portion 152 of the side plate from the second side may pass through the tube 40. Accordingly, it is possible to reduce the adiabatic loss leaking from the tube 40 toward the second side of the vacuum adiabatic body.
  • the third portion 203 of the second plate may be disposed on an edge of the first side and the second side. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
  • a flange 42 may be provided on the first plate 10 for coupling the tube 40 to the first plate 10.
  • the flange 42 may extend inward of the vacuum space 50. In this case, it is easy to insert the tube 40 into the flange 42. In this case, even in a state in which the first plate 10 and the second plate 20 are coupled, the tube 40 may be easily coupled to the flange 42.
  • the flange 42 may extend outward of the vacuum space 50. An interference between the flange 42 and components disposed inside the vacuum space 50 may be prevented.
  • the flange 42 may overlap the first space in the first portion 101 of the first plate.. In this case, the adiabatic loss of another adiabatic body 90 may be reduced. The overlapping may mean being aligned in the height direction of the vacuum space 50. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
  • Figs. 18 and 19 are views of a flange according to an embodiment, in which extension directions of the flange and positions of the flange are different from each other.
  • FIG. 18 illustrates a case in which the flange 42 extends outward of the vacuum space 50.
  • FIG. 19 are a case in which the flange 42 extends inward of the vacuum space 50.
  • (a) of Fig. 18 and (a) of Fig. 19 are cases in which the flange 42 overlaps another adiabatic body 90 in the first portion 101 of the first plate.
  • (b) of Fig. 18 and (b) of Fig. 19 are cases in which the flange 42 overlaps the first space in the first portion 101 of the first plate.
  • the accommodation space may be secured widely. It is possible to prevent the flange 42 from interfering with the support 30 and the heat transfer resistor.
  • the supports 30 and the heat transfer resistors may be installed in various manners. According to this embodiment, a plurality of supports 30 and heat transfer resistors may be installed.
  • the supports 30 and the heat transfer resistors may be installed in various manners.
  • a plurality of supports 30 and heat transfer resistors may be installed.
  • a through-hole 170 through which the tube passes may be provided in the inner panel 111.
  • a diameter of the through-hole 170 of the inner panel 111 may be greater than that of an outer surface of the flange 42.
  • the flange 42 and the through-hole may be spaced apart from each other.
  • an outer diameter of the tube 40 may be less than that of an inner diameter of the through-hole 170.
  • the through-hole of the inner panel 111 may be provided to be inclined or rounded to correspond to the shape of the flange 42.
  • Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
  • the accommodation space may be secured widely.
  • the tube 40 may be conveniently inserted along the flange 42.
  • the tube 40 may be conveniently inserted along the flange 42.
  • the tube 40 may pass through the first portion 101 of the first plate as a whole.
  • the tube 40 may pass through the inner panel 111.
  • a through-hole 170 may be provided in the inner panel 111. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
  • the vacuum adiabatic body may include a seal that seals a gap between the first plate 10 and the second plate 20 to provide a first plate 10 having a first temperature, a second plate 20 having a second temperature different from the first temperature, and a vacuum space 50.
  • the vacuum adiabatic body may be manufactured through a vacuum adiabatic body component preparation process of preparing the first plate and the second plate in advance, a vacuum adiabatic body component assembly process of assembling the prepared first and second plates with each other, and a vacuum adiabatic body vacuum exhaust process of discharging a gas within a space defined between the first plate and the second plate after the component assembly process.
  • the vacuum adiabatic body may be manufactured in a vacuum adiabatic boy component sealing process, in which the space between the first plate and the second plate is sealed.
  • a device assembly process in which the vacuum adiabatic body and components constituting the device may be coupled to each other may be performed.
  • the vacuum adiabatic body may include a component connected to another adiabatic body 90.
  • the component may include a latch 81.
  • the component may include a first portion and a second portion provided connected to the first portion.
  • the first portion may include a portion having heat transfer resistance lower than that of the second portion.
  • the first portion may be provided to be movable.
  • the component may be provided at a central portion of another adiabatic body.
  • the component may be accommodated in a groove defined in another adiabatic body. A length of the groove in the Y-axis direction may be greater than a half of a height of another adiabatic body in the Y-axis direction.
  • a second another adiabatic body provided separately from another adiabatic body 90 may be provided.
  • the second another adiabatic body are as follows.
  • the present disclosure may be any one of the following examples or a combination of two or more examples.
  • the second another adiabatic body may have a height less than another adiabatic body in the Y-axis direction.
  • the second another adiabatic body may have a volume less than another adiabatic body.
  • the second another adiabatic body may include a portion to which a separate component distinguished from the component 81 is connected.
  • the separate component may include a hinge.
  • the separate component may be provided so as not to overlap a portion of the side plate 15 in the height direction of the vacuum space 50.
  • the portion may include a portion extending in the height direction of the vacuum space.
  • the portion may be provided to be disposed inside another adiabatic body.
  • the portion of the support may be provided to be spaced a predetermined distance from the part in the longitudinal direction of the vacuum space. The predetermined distance may be greater than the height of the vacuum space.
  • the portion may be provided to overlap the component in the longitudinal direction of the vacuum space.
  • the component may be provided so as not to overlap a portion of the support 30 in the height direction of the vacuum space.
  • the portion may include a bar 31.
  • the portion may include the bar and an additional bar adjacent to the bar and spaced a predetermined distance from the bar.
  • the portion of the support may be provided to be spaced a predetermined distance from the part in the longitudinal direction of the vacuum space.
  • the predetermined distance may be greater than the height of the vacuum space.
  • the portion may be provided to overlap the component in the longitudinal direction of the vacuum space.
  • Fig. 20 is a cross-sectional view of the vacuum adiabatic body
  • Fig. 21 is a cross-sectional view of a peripheral portion of a vacuum adiabatic body including another thermal adiabatic body.
  • the second portion 152 of the side plate may include a portion in which the first straight portion 221 of the second plate 20 and the first plate 10 are in contact with each other or coupled to each other.
  • the length of the second portion 152 of the side plate may be the same as the length of the first straight portion 221.
  • the conductive heat conducted along the first plate 10 may be rapidly conducted to the outside while riding over the second plate 20 made of a metal.
  • a distance L1 between an outer end of the first straight portion 221 and the third portion 203 of the second plate may be less than that of the second portion 152 of the side plate or the first straight portion 221. This is because, as the adiabatic distance L1 decreases, the adiabatic loss may be reduced.
  • a first heat leakage path (path 1) according to which the edge of the first straight portion 221 approaches the third portion 203 of the second plate, and/or a second heat leakage path (path 2) according to which a facing area of the first straight portion 221 and the second portion 202 of the second plate increases may occur.
  • the first and second thermal leakage paths may interact with each other.
  • Figs. 22 and 23 are views illustrating results obtained by comparing heat leakage as a length of a straight portion increases.
  • Fig. 22 is a view separately illustrating heat leakage in two paths serving as heat transfer paths
  • Fig. 23 is a view illustrating added heat leakage of the two paths serving as the heat transfer paths.
  • the second heat leakage path may increase as the length of the first straight portion 221 increases.
  • the first heat leakage path may gradually decrease as the length of the first straight portion 221 increases.
  • the reason that the first thermal leakage path tends to decrease according to the length of the first straight portion 221 is because the second thermal leakage path becomes dominant. In other words, the second thermal leakage path may increase exponentially. This is because the adiabatic performance loss through the second heat leakage path increases rapidly, and thus, the heat leakage through the first heat leakage path decreases.
  • the second portion 152 of the side plate may be provided with a seal for sealing the second plate 20 and the first plate 10.
  • the seal may seal the vacuum space 50.
  • a path through which the laser beam passes and an area on which a jig for allowing the plate to adhere is placed may be required.
  • the first straight portion 221 may have a minimum length for the sealing.
  • a size of the laser beam may be about 0.5 mm.
  • a contact interval of the sealing jig on either side of the left and right sides is about 2 mm to about 3 mm.
  • the length (L2-L1-L3) of the first straight portion 221 may be at least about 5 mm or more to provide a gap for the sealing jig provided on at least one side and a gap through which the laser beam passes.
  • the interval of about 5 mm may be provided as an interval capable of supporting the second plate 20 during a drawing process of processing the second plate 20.
  • a foaming liquid may be introduced between the first plate 10 and the second plate 20.
  • the first plate 10 and the second plate 20 may not be coupled outside of the seal.
  • Another adiabatic body 90 may be filled with a foamed adiabatic body.
  • the foam adiabatic body may be provided by being solidified after injection of a high-pressure foaming liquid.
  • the foaming liquid may be foamed at a high pressure to fill a narrow corner of another adiabatic body 90.
  • the high-pressure foaming liquid may be injected between the first plate 10 and the second plate 20 at an edge of the first straight portion 221.
  • the high-pressure foaming liquid may invade the seal to damage the seal or to peel the first plate 10.
  • the damage of the seal may be concentrated on the corner portion 211 of the vacuum adiabatic body. This is because, in the corner portion 211, there are non-uniform in output of the laser beam, unevenness in member, and the like when the seal is provided.
  • the length of the first straight portion 221 may be limited to less than an interval between a pair of adjacent bars. When the pitch of the bar is about 23 mm, the length of the first straight portion 221 may be about 14+-3 mm.
  • the trapped air may be provided in the vicinity of the seal.
  • the trapped air may be generated by propagation of deformation of the first plate 10 along the continue first plate 10 and magnetic shape of the first straight portion 221.
  • the air contained in the trapped air may be discharged in the vacuum exhaust process.
  • the smaller the air in the trapped air the shorter a process time of the vacuum exhaust process.
  • the length of the first straight portion 221 may be shortened, and thus, a small space in which the trapped air is placed may be provided.
  • the component may include a hinge.
  • the hinge mounting portion to which the hinge is mounted may not interfere with or not be in contact with the first straight portion 221.
  • a length of the hinge shaft for the hinge may be about 8 mm.
  • a length of the hinge case surrounding the hinge is about 14 mm to about 16 mm.
  • a distance from the edge of the first straight portion 221 to the third portion 203 (edge of the vacuum adiabatic body) of the second plate may be greater than about 14 mm to about16 mm. More preferably, to provide a gap between the hinge case and the first straight portion 221, the third portion 203 of the second plate (edge of the vacuum adiabatic body) at the edge of the first straight portion 221 may be greater than about 20 mm.
  • the length of the first straight portion 221 may be greater than the height of the vacuum space 50.
  • a height of the vacuum space may be about 8 mm to about 9 mm.
  • the length of the first straight portion 221 may be greater than about 9 mm.
  • the heat conduction in the height direction of the vacuum space 50 and heat conduction in the longitudinal direction of the vacuum space 50 may match each other.
  • An inner end of the first straight portion 221 may be in contact with the first curved portion 231 to conduct first conductive heat to a side of the second plate 20 and second conductive heat from the first straight portion 221 to an outer end of the first straight portion 221.
  • the first conductive heat and the second conductive heat may have an equal degree in terms of total insulation loss of the vacuum adiabatic body. This is because if the heat loss in any one area is large, the corresponding area becomes the leakage point of the entire heat transfer system. Even if the length of the first straight portion 221 is greater than a certain range, another adiabatic body 90 may be insulated.
  • the outer end of the first straight portion 221 may not be in contact with the third portion 203 of the second plate. Thus, rapid heat conduction may be prevented.
  • the height of the vacuum space 50 may be less than the distance L1 between the outer end of the first straight portion 221 and the third portion 203 of the second plate.
  • the adiabatic performance loss due to the heat conduction between the outer end of the first straight portion 221 and the third portion 203 of the second plate may be reduced rather than the adiabatic performance loss of the vacuum space 50.
  • the first straight portion 221 is a thick metal and is protected by another adiabatic body 90, an adiabatic performance effect may be obtained.
  • the conductive heat flowing through the first straight portion 221 may reach a considerable amount.
  • the heat loss between the outer end of the first straight portion 221 and the third portion 203 of the second plate may match the vacuum space 50, and thus, the adiabatic performance of the entire heat transfer system can be improved.
  • the height of the vacuum space 50 may be less than one half of the distance L1 between the outer end of the first straight portion 221 and the third portion 203 of the second plate. This is because the adiabatic performance of the vacuum space 50 is superior to that of another adiabatic body 90.
  • the heat leakage through the first straight portion 221 may be the lowest.
  • the length of the first straight portion 221 may be equal to or more than one half the height of the vacuum space 50.
  • the heat leakage may rapidly increase.
  • a length of the first straight portion 221 having the same heat leakage amount as the heat leakage amount when the length of the first straight portion 221 is one quarter of the vacuum space 50 may be defined.
  • the length of the first straight portion 221 may be less than the adjacent distance (pitch of the bars) between the bars provided in the support. The adjacent spacing between the bars may be provided as an interval of about 23 mm.
  • the vacuum adiabatic body that is capable of being applied to real life may be provided.

Abstract

A vacuum adiabatic body according to an embodiment may include a first plate, a second plate, and a seal that seals a gap between the first plate and the second plate. Optionally, the vacuum adiabatic body according to an embodiment may include a support that maintains a vacuum space. Optionally, the vacuum adiabatic body according to an embodiment may include a heat transfer resistor that reduces an amount of heat transfer between the first plate and the second plate. Optionally, the vacuum adiabatic body may include a component coupling portion connected to at least one of the first or second plate so that a component is coupled thereto. Accordingly, the vacuum adiabatic body capable of achieving the industrial purpose may be provided.

Description

VACUUM ADIABATIC BODY
The present disclosure relates to a vacuum adiabatic body.
A vacuum adiabatic wall may be provided to improve adiabatic performance. A device of which at least a portion of an internal space is provided in a vacuum state to achieve an adiabatic effect is referred to as a vacuum adiabatic body.
The applicant has developed a technology to obtain a vacuum adiabatic body that is capable of being used in various devices and home appliances and has disclosed Korean Application Nos. 10-2015-0109724 and 10-2015-0109722 that relate to the vacuum adiabatic body.
In the cited document, a plurality of members are coupled to provide a vacuum space. Specifically, a first plate member, a conductive resistance sheet, a side plate, and a second plate are sealed to each other. To seal the coupling portion of each member, a sealing process is performed. A small process error occurring in the sealing process leads to vacuum breakage.
Embodiments provide a vacuum adiabatic body capable of solving a limitation of sealing defects between members providing a vacuum space.
Embodiments also provide a vacuum adiabatic body capable of reducing manufacturing costs required for manufacturing the vacuum adiabatic body and improving productivity.
Embodiments also provide a vacuum adiabatic body capable of reducing heat conduction flowing along an outer wall of a vacuum adiabatic body even without separately using a conductive resistance sheet.
Embodiments also provide a vacuum adiabatic body that reinforces insufficient adiabatic performance only with a vacuum space to further obtain an adiabatic effect with a smaller vacuum adiabatic body.
A vacuum adiabatic body according to an embodiment may include a first plate, a second plate, and a seal that seals a gap between the first plate and the second plate.
Optionally, the vacuum adiabatic body according to an embodiment may include a support that maintains a vacuum space.
Optionally, the vacuum adiabatic body may include a heat transfer resistor that reduces an amount of heat transfer between the first plate and the second plate. Optionally, the vacuum adiabatic body may include a component coupling portion connected to at least one of the first or second plate so that a component is coupled thereto. Accordingly, the vacuum adiabatic body capable of achieving the industrial purpose may be provided.
Optionally, a first straight portion and a second straight portion below the first straight portion may be provided in the height direction (Y-axis) of the vacuum space. Optionally, a third straight portion may be provided between the first and second straight portions. Optionally, a first curved portion connecting the first and third straight portions to each other may be provided. Optionally, a second curved portion connecting the second and third straight portions to each other may be provided. Optionally, a length of the first straight portion may be provided to be less than an interval between adjacent bars provided to the supporter. Accordingly, an adiabatic loss may be reduced.
Optionally, an outer end of the first straight portion may not be in contact with the second plate. With the above configuration, it is possible to reduce an adiabatic loss through the structurally weak second portion of the side plate.
Optionally, A first heat leakage path (path 1) according to which the edge of the first straight portion approaches the third portion of the second plate, and/or a second heat leakage path (path 2) according to which a facing area of the first straight portion and the second portion of the second plate increases may occur. Optionally, the second thermal leakage path may increase exponentially.
According to the embodiment, since the side plate and the second plate are provided as the single member, it is possible to achieve reduction in manufacturing cost and improvement in productivity. Furthermore, since the side plate and the second plate are provided in the single process, the productivity improvement effect may also be remarkable.
According to the embodiment, it is possible to provide the seal on the outside of the curved portion so that the contact surfaces of the two members are flat during the sealing. Through this configuration, the sealing quality may be improved, and the sealing reliability may increase.
According to the embodiment, it is possible to further enhance the vacuum adiabatic effect by providing the vacuum space not only between the first and second plates but also between the first plate and the side plate. Accordingly, as the vacuum adiabatic performance increases, it is possible to obtain the high-performance adiabatic effect even with the small-sized vacuum adiabatic body.
According to the embodiment, it is possible to provide a separate adiabatic layer inside the first and second plates that are in contact with the external space and the internal space. According to this configuration, it is possible to further provide a thickness of the adiabatic layer that is insufficient only in the vacuum space or the expanded vacuum space.
Fig. 1 is a perspective view of a refrigerator according to an embodiment.
Fig. 2 is a view schematically illustrating a vacuum adiabatic body used in a body and a door of the refrigerator.
Fig. 3 is a view illustrating an example of a support that maintains a vacuum space.
Fig. 4 is a view for explaining an example of the vacuum with respect to a heat transfer resistor.
Fig. 5 is a graph illustrating results obtained by observing a process of exhausting the inside of the vacuum adiabatic body with a time and pressure when the support is used.
Fig. 6 is a graph illustrating results obtained by comparing a vacuum pressure to gas conductivity.
Fig. 7 is a view illustrating various examples of the vacuum space.
Fig. 8 is a view for explaining another adiabatic body.
Fig. 9 is a view for explaining a heat transfer path between first and second plates having different temperatures.
Fig. 10 is a view for explaining a branch portion on the heat transfer path between first and second plates having different temperatures.
Fig. 11 is a view for explaining a method for manufacturing a vacuum adiabatic body.
Fig. 12 is a view for explaining a conductive resistance sheet placed on a heat transfer path.
Fig. 13 is a perspective view and a partial cross-sectional view of a vacuum adiabatic body, wherein (a) of Fig. 13 is a vacuum adiabatic body of which a left side is disposed at a lower side, and a right side is disposed at an upper side, (b) of Fig. 13 is a cross-sectional perspective view taken along line 1-1' of (a) of Fig. 13, and (c) of Fig. 13 is a cross-sectional view taken along line 1-1'.
Fig. 14 is perspective view and cross-sectional views illustrating a cross-section taken along line 2-2' of (a) of Fig. 13, (a) of Fig. 14 is a cross-sectional perspective view, and (b) of Fig. 14 is a cross-sectional view.
Figs. 15 to 17 are views related to the cross-section taken along line 3-3' of (a) of Fig. 13, Fig. 15 is a cross-sectional view of 3-3’ of Fig. 13, Fig. 16 is an enlarged cross-sectional view of a portion Z of Fig. 15, and Fig. 17 is a cross-sectional perspective view.
Figs. 18 and 19 are views of a flange according to an embodiment, in which extension directions of the flange and positions of the flange are different from each other.
Fig. 20 is a cross-sectional view of the vacuum adiabatic body.
Fig. 21 is a cross-sectional view of a peripheral portion of a vacuum adiabatic body including another thermal adiabatic body.
Fig. 22 is a view separately illustrating heat leakage in two paths serving as heat transfer paths.
Fig. 23 is a view illustrating added heat leakage of the two paths serving as the heat transfer paths.
Hereinafter, specific embodiments will be described in detail with reference to the accompanying drawings. The invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein, and a person of ordinary skill in the art, who understands the spirit of the present invention, may readily implement other embodiments included within the scope of the same concept by adding, changing, deleting, and adding components; rather, it will be understood that they are also included within the scope of the present invention. The present invention may have many embodiments in which the idea is implemented, and in each embodiment, any portion may be replaced with a corresponding portion or a portion having a related action according to another embodiment. The present invention may be any one of the examples presented below or a combination of two or more examples.
The present disclosure relates to a vacuum adiabatic body including a first plate; a second plate; a vacuum space defined between the first and second plates; and a seal providing the vacuum space that is in a vacuum state. The vacuum space may be a space in a vacuum state provided in an internal space between the first plate and the second plate. The seal may seal the first plate and the second plate to provide the internal space provided in the vacuum state. The vacuum adiabatic body may optionally include a side plate connecting the first plate to the second plate. In the present disclosure, the expression "plate" may mean at least one of the first and second plates or the side plate. At least a portion of the first and second plates and the side plate may be integrally provided, or at least portions may be sealed to each other. Optionally, the vacuum adiabatic body may include a support that maintains the vacuum space. The vacuum adiabatic body may selectively include a thermal insulator that reduces an amount of heat transfer between a first space provided in vicinity of the first plate and a second space provided in vicinity of the second plate or reduces an amount of heat transfer between the first plate and the second plate. Optionally, the vacuum adiabatic body may include a component coupling portion provided on at least a portion of the plate. Optionally, the vacuum adiabatic body may include another adiabatic body. Another adiabatic body may be provided to be connected to the vacuum adiabatic body. Another adiabatic body may be an adiabatic body having a degree of vacuum, which is equal to or different from a degree of vacuum of the vacuum adiabatic body. Another adiabatic body may be an adiabatic body that does not include a degree of vacuum less than that of the vacuum adiabatic body or a portion that is in a vacuum state therein. In this case, it may be advantageous to connect another object to another adiabatic body.
In the present disclosure, a direction along a wall defining the vacuum space may include a longitudinal direction of the vacuum space and a height direction of the vacuum space. The height direction of the vacuum space may be defined as any one direction among virtual lines connecting the first space to the second space to be described later while passing through the vacuum space. The longitudinal direction of the vacuum space may be defined as a direction perpendicular to the set height direction of the vacuum space. In the present disclosure, that an object A is connected to an object B means that at least a portion of the object A and at least a portion of the object B are directly connected to each other, or that at least a portion of the object A and at least a portion of the object B are connected to each other through an intermedium interposed between the objects A and B. The intermedium may be provided on at least one of the object A or the object B. The connection may include that the object A is connected to the intermedium, and the intermedium is connected to the object B. A portion of the intermedium may include a portion connected to either one of the object A and the object B. The other portion of the intermedium may include a portion connected to the other of the object A and the object B. As a modified example, the connection of the object A to the object B may include that the object A and the object B are integrally prepared in a shape connected in the above-described manner. In the present disclosure, an embodiment of the connection may be support, combine, or a seal, which will be described later. In the present disclosure, that the object A is supported by the object B means that the object A is restricted in movement by the object B in one or more of the +X, -X, +Y, -Y, +Z, and -Z axis directions. In the present invention, an embodiment of the support may be the combine or seal, which will be described later. In the present invention, that the object A is combined with the object B may define that the object A is restricted in movement by the object B in one or more of the X, Y, and Z-axis directions. In the present disclosure, an embodiment of the combining may be the sealing to be described later. In the present disclosure, that the object A is sealed to the object B may define a state in which movement of a fluid is not allowed at the portion at which the object A and the object B are connected. In the present disclosure, one or more objects, i.e., at least a portion of the object A and the object B, may be defined as including a portion of the object A, the whole of the object A, a portion of the object B, the whole of the object B, a portion of the object A and a portion of the object B, a portion of the object A and the whole of the object B, the whole of the object A and a portion of the object B, and the whole of the object A and the whole of the object B. In the present disclosure, that the plate A may be a wall defining the space A may be defined as that at least a portion of the plate A may be a wall defining at least a portion of the space A. That is, at least a portion of the plate A may be a wall forming the space A, or the plate A may be a wall forming at least a portion of the space A. In the present disclosure, a central portion of the object may be defined as a central portion among three divided portions when the object is divided into three sections based on the longitudinal direction of the object. A periphery of the object may be defined as a portion disposed at a left or right side of the central portion among the three divided portions. The periphery of the object may include a surface that is in contact with the central portion and a surface opposite thereto. The opposite side may be defined as a border or edge of the object. Examples of the object may include a vacuum adiabatic body, a plate, a heat transfer resistor, a support, a vacuum space, and various components to be introduced in the present disclosure. In the present disclosure, a degree of heat transfer resistance may indicate a degree to which an object resists heat transfer and may be defined as a value determined by a shape including a thickness of the object, a material of the object, and a processing method of the object. The degree of the heat transfer resistance may be defined as the sum of a degree of conduction resistance, a degree of radiation resistance, and a degree of convection resistance. The vacuum adiabatic body according to the present disclosure may include a heat transfer path defined between spaces having different temperatures, or a heat transfer path defined between plates having different temperatures. For example, the vacuum adiabatic body according to the present disclosure may include a heat transfer path through which cold is transferred from a low-temperature plate to a high-temperature plate. In the present disclosure, when a curved portion includes a first portion extending in a first direction and a second portion extending in a second direction different from the first direction, the curved portion may be defined as a portion that connects the first portion to the second portion (including 90 degrees).
In the present disclosure, the vacuum adiabatic body may optionally include a component coupling portion. The component coupling portion may be defined as a portion provided on the plate to which components are connected to each other. The component connected to the plate may be defined as a penetration portion disposed to pass through at least a portion of the plate and a surface component disposed to be connected to a surface of at least a portion of the plate. At least one of the penetration component or the surface component may be connected to the component coupling portion. The penetration component may be a component that defines a path through which a fluid (electricity, refrigerant, water, air, etc.) passes mainly. In the present disclosure, the fluid is defined as any kind of flowing material. The fluid includes moving solids, liquids, gases, and electricity. For example, the component may be a component that defines a path through which a refrigerant for heat exchange passes, such as a suction line heat exchanger (SLHX) or a refrigerant tube. The component may be an electric wire that supplies electricity to an apparatus. As another example, the component may be a component that defines a path through which air passes, such as a cold duct, a hot air duct, and an exhaust port. As another example, the component may be a path through which a fluid such as coolant, hot water, ice, and defrost water pass. The surface component may include at least one of a peripheral adiabatic body, a side panel, injected foam, a pre-prepared resin, a hinge, a latch, a basket, a drawer, a shelf, a light, a sensor, an evaporator, a front decor, a hotline, a heater, an exterior cover, or another adiabatic body.
As an example to which the vacuum adiabatic body is applied, the present disclosure may include an apparatus having the vacuum adiabatic body. Examples of the apparatus may include an appliance. Examples of the appliance may include home appliances including a refrigerator, a cooking appliance, a washing machine, a dishwasher, and an air conditioner, etc. As an example in which the vacuum adiabatic body is applied to the apparatus, the vacuum adiabatic body may constitute at least a portion of a body and a door of the apparatus. As an example of the door, the vacuum adiabatic body may constitute at least a portion of a general door and a door-in-door (DID) that is in direct contact with the body. Here, the door-in-door may mean a small door placed inside the general door. As another example to which the vacuum adiabatic body is applied, the present disclosure may include a wall having the vacuum adiabatic body. Examples of the wall may include a wall of a building, which includes a window.
Hereinafter, the present disclosure will be described in detail with reference to the accompanying drawings. Each of the drawings accompanying the embodiment may be different from, exaggerated, or simply indicated from an actual article, and detailed components may be indicated with simplified features. The embodiment should not be interpreted as being limited only to the size, structure, and shape presented in the drawings. In the embodiments accompanying each of the drawings, unless the descriptions conflict with each other, some configurations in the drawings of one embodiment may be applied to some configurations of the drawings in another embodiment, and some structures in one embodiment may be applied to some structures in another embodiment. In the description of the drawings for the embodiment, the same reference numerals may be assigned to different drawings as reference numerals of specific components constituting the embodiment. Components having the same reference number may perform the same function. For example, the first plate constituting the vacuum adiabatic body has a portion corresponding to the first space throughout all embodiments and is indicated by reference number 10. The first plate may have the same number for all embodiments and may have a portion corresponding to the first space, but the shape of the first plate may be different in each embodiment. Not only the first plate, but also the side plate, the second plate, and another adiabatic body may be understood as well.
Fig. 1 is a perspective view of a refrigerator according to an embodiment, and FIG. 2 is a schematic view illustrating a vacuum adiabatic body used for a body and a door of the refrigerator. Referring to Fig. 1, the refrigerator 1 includes a main body 2 provided with a cavity 9 capable of storing storage goods and a door 3 provided to open and close the main body 2. The door 3 may be rotatably or slidably disposed to open or close the cavity 9. The cavity 9 may provide at least one of a refrigerating compartment and a freezing compartment. A cold source that supplies cold to the cavity may be provided. For example, the cold source may be an evaporator 7 that evaporates the refrigerant to take heat. The evaporator 7 may be connected to a compressor 4 that compresses the refrigerant evaporated to the cold source. The evaporator 7 may be connected to a condenser 5 that condenses the compressed refrigerant to the cold source. The evaporator 7 may be connected to an expander 6 that expands the refrigerant condensed in the cold source. A fan corresponding to the evaporator and the condenser may be provided to promote heat exchange. As another example, the cold source may be a heat absorption surface of a thermoelectric element. A heat absorption sink may be connected to the heat absorption surface of the thermoelectric element. A heat sink may be connected to a heat radiation surface of the thermoelectric element. A fan corresponding to the heat absorption surface and the heat generation surface may be provided to promote heat exchange.
Referring to FIG. 2, plates 10, 15, and 20 may be walls defining the vacuum space. The plates may be walls that partition the vacuum space from an external space of the vacuum space. An example of the plates is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples.
The plate may be provided as one portion or may be provided to include at least two portions connected to each other. As a first example, the plate may include at least two portions connected to each other in a direction along a wall defining the vacuum space. Any one of the two portions may include a portion (e.g., a first portion) defining the vacuum space. The first portion may be a single portion or may include at least two portions that are sealed to each other. The other one of the two portions may include a portion (e.g., a second portion) extending from the first portion of the first plate in a direction away from the vacuum space or extending in an inner direction of the vacuum space. As a second example, the plate may include at least two layers connected to each other in a thickness direction of the plate. Any one of the two layers may include a layer (e.g., the first portion) defining the vacuum space. The other one of the two layers may include a portion (e.g., the second portion) provided in an external space (e.g., a first space and a second space) of the vacuum space. In this case, the second portion may be defined as an outer cover of the plate. The other one of the two layers may include a portion (e.g., the second portion) provided in the vacuum space. In this case, the second portion may be defined as an inner cover of the plate.
The plate may include a first plate 10 and a second plate 20. One surface of the first plate (the inner surface of the first plate) provides a wall defining the vacuum space, and the other surface (the outer surface of the first plate) of the first plate A wall defining the first space may be provided. The first space may be a space provided in the vicinity of the first plate, a space defined by the apparatus, or an internal space of the apparatus. In this case, the first plate may be referred to as an inner case. When the first plate and the additional member define the internal space, the first plate and the additional member may be referred to as an inner case. The inner case may include two or more layers. In this case, one of the plurality of layers may be referred to as an inner panel. One surface of the second plate (the inner surface of the second plate) provides a wall defining the vacuum space, and the other surface (the outer surface of the first plate) of the second plate A wall defining the second space may be provided. The second space may be a space provided in vicinity of the second plate, another space defined by the apparatus, or an external space of the apparatus. In this case, the second plate may be referred to as an outer case. When the second plate and the additional member define the external space, the second plate and the additional member may be referred to as an outer case. The outer case may include two or more layers. In this case, one of the plurality of layers may be referred to as an outer panel. The second space may be a space having a temperature higher than that of the first space or a space having a temperature lower than that of the first space. Optionally, the plate may include a side plate 15. In FIG. 2, the side plate may also perform a function of a conductive resistance sheet 60 to be described later, according to the disposition of the side plate. The side plate may include a portion extending in a height direction of a space defined between the first plate and the second plate or a portion extending in a height direction of the vacuum space. One surface of the side plate may provide a wall defining the vacuum space, and the other surface of the side plate may provide a wall defining an external space of the vacuum space. The external space of the vacuum space may be at least one of the first space or the second space or a space in which another adiabatic body to be described later is disposed. The side plate may be integrally provided by extending at least one of the first plate or the second plate or a separate component connected to at least one of the first plate or the second plate.
The plate may optionally include a curved portion. In the present disclosure, the plate including a curved portion may be referred to as a bent plate. The curved portion may include at least one of the first plate, the second plate, the side plate, between the first plate and the second plate, between the first plate and the side plate, or between the second plate and the side plate. The plate may include at least one of a first curved portion or a second curved portion, an example of which is as follows. First, the side plate may include the first curved portion. A portion of the first curved portion may include a portion connected to the first plate. Another portion of the first curved portion may include a portion connected to the second curved portion. In this case, a curvature radius of each of the first curved portion and the second curved portion may be large. The other portion of the first curved portion may be connected to an additional straight portion or an additional curved portion, which are provided between the first curved portion and the second curved portion. In this case, a curvature radius of each of the first curved portion and the second curved portion may be small. Second, the side plate may include the second curved portion. A portion of the second curved portion may include a portion connected to the second plate. The other portion of the second curved portion may include a portion connected to the first curved portion. In this case, a curvature radius of each of the first curved portion and the second curved portion may be large. The other portion of the second curved portion may be connected to an additional straight portion or an additional curved portion, which are provided between the first curved portion and the second curved portion. In this case, a curvature radius of each of the first curved portion and the second curved portion may be small. Here, the straight portion may be defined as a portion having a curvature radius greater than that of the curved portion. The straight portion may be understood as a portion having a perfect plane or a curvature radius greater than that of the curved portion. Third, the first plate may include the first curved portion. A portion of the first curved portion may include a portion connected to the side plate. A portion connected to the side plate may be provided at a position that is away from the second plate at a portion at which the first plate extends in the longitudinal direction of the vacuum space. Fourth, the second plate may include the second curved portion. A portion of the second curved portion may include a portion connected to the side plate. A portion connected to the side plate may be provided at a position that is away from the first plate at a portion at which the second plate extends in the longitudinal direction of the vacuum space. The present disclosure may include a combination of any one of the first and second examples described above and any one of the third and fourth examples described above.
In the present disclosure, the vacuum space 50 may be defined as a third space. The vacuum space may be a space in which a vacuum pressure is maintained. In the present disclosure, the expression that a vacuum degree of A is higher than that of B means that a vacuum pressure of A is lower than that of B.
In the present disclosure, the seal 61 may be a portion provided between the first plate and the second plate. Examples of sealing are as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. The sealing may include fusion welding for coupling the plurality of objects by melting at least a portion of the plurality of objects. For example, the first plate and the second plate may be welded by laser welding in a state in which a melting bond such as a filler metal is not interposed therebetween, a portion of the first and second plates and a portion of the component coupling portion may be welded by high-frequency brazing or the like, or a plurality of objects may be welded by a melting bond that generates heat. The sealing may include pressure welding for coupling the plurality of objects by a mechanical pressure applied to at least a portion of the plurality of objects. For example, as a component connected to the component coupling portion, an object made of a material having a degree of deformation resistance less than that of the plate may be pressure-welded by a method such as pinch-off.
A machine room 8 may be optionally provided outside the vacuum adiabatic body. The machine room may be defined as a space in which components connected to the cold source are accommodated. Optionally, the vacuum adiabatic body may include a port 40. The port may be provided at any one side of the vacuum adiabatic body to discharge air of the vacuum space 50. Optionally, the vacuum adiabatic body may include a conduit 64 passing through the vacuum space 50 to install components connected to the first space and the second space.
Fig. 3 is a view illustrating an example of a support that maintains the vacuum space. An example of the support is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples.
The supports 30, 31, 33, and 35 may be provided to support at least a portion of the plate and a heat transfer resistor to be described later, thereby reducing deformation of at least some of the vacuum space 50, the plate, and the heat transfer resistor to be described later due to external force. The external force may include at least one of a vacuum pressure or external force excluding the vacuum pressure. When the deformation occurs in a direction in which a height of the vacuum space is lower, the support may reduce an increase in at least one of radiant heat conduction, gas heat conduction, surface heat conduction, or support heat conduction, which will be described later. The support may be an object provided to maintain a gap between the first plate and the second plate or an object provided to support the heat transfer resistor. The support may have a degree of deformation resistance greater than that of the plate or be provided to a portion having weak degree of deformation resistance among portions constituting the vacuum adiabatic body, the apparatus having the vacuum adiabatic body, and the wall having the vacuum adiabatic body. According to an embodiment, a degree of deformation resistance represents a degree to which an object resists deformation due to external force applied to the object and is a value determined by a shape including a thickness of the object, a material of the object, a processing method of the object, and the like. Examples of the portions having the weak degree of deformation resistance include the vicinity of the curved portion defined by the plate, at least a portion of the curved portion, the vicinity of an opening defined in the body of the apparatus, which is provided by the plate, or at least a portion of the opening. The support may be disposed to surround at least a portion of the curved portion or the opening or may be provided to correspond to the shape of the curved portion or the opening. However, it is not excluded that the support is provided in other portions. The opening may be understood as a portion of the apparatus including the body and the door capable of opening or closing the opening defined in the body.
An example in which the support is provided to support the plate is as follows. First, at least a portion of the support may be provided in a space defined inside the plate. The plate may include a portion including a plurality of layers, and the support may be provided between the plurality of layers. Optionally, the support may be provided to be connected to at least a portion of the plurality of layers or be provided to support at least a portion of the plurality of layers. Second, at least a portion of the support may be provided to be connected to a surface defined on the outside of the plate. The support may be provided in the vacuum space or an external space of the vacuum space. For example, the plate may include a plurality of layers, and the support may be provided as any one of the plurality of layers. Optionally, the support may be provided to support the other one of the plurality of layers. For example, the plate may include a plurality of portions extending in the longitudinal direction, and the support may be provided as any one of the plurality of portions. Optionally, the support may be provided to support the other one of the plurality of parts. As further another example, the support may be provided in the vacuum space or the external space of the vacuum space as a separate component, which is distinguished from the plate. Optionally, the support may be provided to support at least a portion of a surface defined on the outside of the plate. Optionally, the support may be provided to support one surface of the first plate and one surface of the second plate, and one surface of the first plate and one surface of the second plate may be provided to face each other. Third, the support may be provided to be integrated with the plate. An example in which the support is provided to support the heat transfer resistor may be understood instead of the example in which the support is provided to support the plate. A duplicated description will be omitted.
An example of the support in which heat transfer through the support is designed to be reduced is as follows. First, at least a portion of the components disposed in the vicinity of the support may be provided so as not to be in contact with the support or provided in an empty space provided by the support. Examples of the components include a tube or component connected to the heat transfer resistor to be described later, an exhaust port, a getter port, a tube or component passing through the vacuum space, or a tube or component of which at least a portion is disposed in the vacuum space. Examples of the empty space may include an empty space provided in the support, an empty space provided between the plurality of supports, and an empty space provided between the support and a separate component that is distinguished from the support. Optionally, at least a portion of the component may be disposed in a through-hole defined in the support, be disposed between the plurality of bars, be disposed between the plurality of connection plates, or be disposed between the plurality of support plates. Optionally, at least a portion of the component may be disposed in a spaced space between the plurality bars, be disposed in a spaced space between the plurality of connection plates, or be disposed in a spaced space between the plurality of support plates. Second, the adiabatic body may be provided on at least a portion of the support or in the vicinity of at least a portion of the support. The adiabatic body may be provided to be in contact with the support or provided so as not to be in contact with the support. The adiabatic body may be provided at a portion in which the support and the plate are in contact with each other. The adiabatic body may be provided on at least a portion of one surface and the other surface of the support or be provided to cover at least a portion of one surface and the other surface of the support. The adiabatic body may be provided on at least a portion of a periphery of one surface and a periphery of the other surface of the support or be provided to cover at least a portion of a periphery of one surface and a periphery of the other surface of the support. The support may include a plurality of bars, and the adiabatic body may be disposed on an area from a point at which any one of the plurality of bars is disposed to a midpoint between the one bar and the surrounding bars. Third, when cold is transferred through the support, a heat source may be disposed at a position at which the heat adiabatic body described in the second example is disposed. When a temperature of the first space is lower than a temperature of the second space, the heat source may be disposed on the second plate or in the vicinity of the second plate. When heat is transmitted through the support, a cold source may be disposed at a position at which the heat adiabatic body described in the second example is disposed. When a temperature of the first space is higher than a temperature of the second space, the cold source may be disposed on the second plate or in the vicinity of the second plate. As fourth example, the support may include a portion having heat transfer resistance higher than a metal or a portion having heat transfer resistance higher than the plate. The support may include a portion having heat transfer resistance less than that of another adiabatic body. The support may include at least one of a non-metal material, PPS, and glass fiber (GF), low outgassing PC, PPS, or LCP. This is done for a reason in which high compressive strength, low outgassing, and a water absorption rate, low thermal conductivity, high compressive strength at a high temperature, and excellent workability are being capable of obtained.
Examples of the support may be the bars 30 and 31, the connection plate 35, the support plate 35, a porous material 33, and a filler 33. In this embodiment, the support may include any one of the above examples, or an example in which at least two examples are combined. As first example, the support may include bars 30 and 31. The bar may include a portion extending in a direction in which the first plate and the second plate are connected to each other to support a gap between the first plate and the second plate. The bar may include a portion extending in a height direction of the vacuum space and a portion extending in a direction that is substantially perpendicular to the direction in which the plate extends. The bar may be provided to support only one of the first plate and the second plate or may be provided both the first plate and the second plate. For example, one surface of the bar may be provided to support a portion of the plate, and the other surface of the bar may be provided so as not to be in contact with the other portion of the plate. As another example, one surface of the bar may be provided to support at least a portion of the plate, and the other surface of the bar may be provided to support the other portion of the plate. The support may include a bar having an empty space therein or a plurality of bars, and an empty space are provided between the plurality of bars. In addition, the support may include a bar, and the bar may be disposed to provide an empty space between the bar and a separate component that is distinguished from the bar. The support may selectively include a connection plate 35 including a portion connected to the bar or a portion connecting the plurality of bars to each other. The connection plate may include a portion extending in the longitudinal direction of the vacuum space or a portion extending in the direction in which the plate extends. An XZ-plane cross-sectional area of the connection plate may be greater than an XZ-plane cross-sectional area of the bar. The connection plate may be provided on at least one of one surface and the other surface of the bar or may be provided between one surface and the other surface of the bar. At least one of one surface and the other surface of the bar may be a surface on which the bar supports the plate. The shape of the connection plate is not limited. The support may include a connection plate having an empty space therein or a plurality of connection plates, and an empty space are provided between the plurality of connection plates. In addition, the support may include a connection plate, and the connection plate may be disposed to provide an empty space between the connection plate and a separate component that is distinguished from the connection plate. As a second example, the support may include a support plate 35. The support plate may include a portion extending in the longitudinal direction of the vacuum space or a portion extending in the direction in which the plate extends. The support plate may be provided to support only one of the first plate and the second plate or may be provided both the first plate and the second plate. For example, one surface of the support plate may be provided to support a portion of the plate, and the other surface of the support plate may be provided so as not to be in contact with the other portion of the plate. As another example, one surface of the support plate may be provided to support at least a portion of the plate, and the other surface of the support plate may be provided to support the other portion of the plate. A cross-sectional shape of the support plate is not limited. The support may include a support plate having an empty space therein or a plurality of support plates, and an empty space are provided between the plurality of support plates. In addition, the support may include a support plate, and the support plate may be disposed to provide an empty space between the support plate and a separate component that is distinguished from the support plate. As a third example, the support may include a porous material 33 or a filler 33. The inside of the vacuum space may be supported by the porous material or the filler. The inside of the vacuum space may be completely filled by the porous material or the filler. The support may include a plurality of porous materials or a plurality of fillers, and the plurality of porous materials or the plurality of fillers may be disposed to be in contact with each other. When an empty space is provided inside the porous material, provided between the plurality of porous materials, or provided between the porous material and a separate component that is distinguished from the porous material, the porous material may be understood as including any one of the aforementioned bar, connection plate, and support plate. When an empty space is provided inside the filler, provided between the plurality of fillers, or provided between the filler and a separate component that is distinguished from the filler, the filler may be understood as including any one of the aforementioned bar, connection plate, and support plate. The support according to the present disclosure may include any one of the above examples or an example in which two or more examples are combined.
Referring to Fig. 3a, as an embodiment, the support may include a bar 31 and a connection plate and support plate 35. The connection plate and the supporting plate may be designed separately. Referring to Fig. 3b, as an embodiment, the support may include a bar 31, a connection plate and support plate 35, and a porous material 33 filled in the vacuum space. The porous material 33 may have emissivity greater than that of stainless steel, which is a material of the plate, but since the vacuum space is filled, resistance efficiency of radiant heat transfer is high. The porous material may also function as a heat transfer resistor to be described later. More preferably, the porous material may perform a function of a radiation resistance sheet to be described later. Referring to Fig. 3c, as an embodiment, the support may include a porous material 33 or a filler 33. The porous material 33 and the filler may be provided in a compressed state to maintain a gap between the vacuum space. The film 34 may be provided in a state in which a hole is punched as, for example, a PE material. The porous material 33 or the filler may perform both a function of the heat transfer resistor and a function of the support, which will be described later. More preferably, the porous material may perform both a function of the radiation resistance sheet and a function of the support to be described later.
Fig. 4 is a view for explaining an example of the vacuum adiabatic body based on heat transfer resistors 32, 33, 60, and 63 (e.g., thermal insulator and a heat transfer resistance body). The vacuum adiabatic body according to the present disclosure may optionally include a heat transfer resistor. An example of the heat transfer resistor is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples.
The heat transfer resistors 32, 33, 60, and 63 may be objects that reduce an amount of heat transfer between the first space and the second space or objects that reduce an amount of heat transfer between the first plate and the second plate. The heat transfer resistor may be disposed on a heat transfer path defined between the first space and the second space or be disposed on a heat transfer path formed between the first plate and the second plate. The heat transfer resistor may include a portion extending in a direction along a wall defining the vacuum space or a portion extending in a direction in which the plate extends. Optionally, the heat transfer resistor may include a portion extending from the plate in a direction away from the vacuum space. The heat transfer resistor may be provided on at least a portion of the periphery of the first plate or the periphery of the second plate or be provided on at least a portion of an edge of the first plate or an edge of the second plate. The heat transfer resistor may be provided at a portion, in which the through-hole is defined, or provided as a tube connected to the through-hole. A separate tube or a separate component that is distinguished from the tube may be disposed inside the tube. The heat transfer resistor may include a portion having heat transfer resistance greater than that of the plate. In this case, adiabatic performance of the vacuum adiabatic body may be further improved. A shield 62 may be provided on the outside of the heat transfer resistor to be insulated. The inside of the heat transfer resistor may be insulated by the vacuum space. The shield may be provided as a porous material or a filler that is in contact with the inside of the heat transfer resistor. The shield may be an adiabatic structure that is exemplified by a separate gasket placed outside the inside of the heat transfer resistor. The heat transfer resistor may be a wall defining the third space.
An example in which the heat transfer resistor is connected to the plate may be understood as replacing the support with the heat transfer resistor in an example in which the support is provided to support the plate. A duplicate description will be omitted. The example in which the heat transfer resistor is connected to the support may be understood as replacing the plate with the support in the example in which the heat transfer resistor is connected to the plate. A duplicate description will be omitted. The example of reducing heat transfer via the heat transfer body may be applied as a substitute the example of reducing the heat transfer via the support, and thus, the same explanation will be omitted.
In the present disclosure, the heat transfer resistor may be one of a radiation resistance sheet 32, a porous material 33, a filler 33, and a conductive resistance sheet. In the present disclosure, the heat transfer resistor may include a combination of at least two of the radiation resistance sheet 32, the porous material 33, the filler 33, and the conductive resistance sheet. As a first example, the heat transfer resistor may include a radiation resistance sheet 32. The radiation resistance sheet may include a portion having heat transfer resistance greater than that of the plate, and the heat transfer resistance may be a degree of resistance to heat transfer by radiation. The support may perform a function of the radiation resistance sheet together. A conductive resistance sheet to be described later may perform the function of the radiation resistance sheet together. As a second example, the heat transfer resistor may include conduction resistance sheets 60 and 63. The conductive resistance sheet may include a portion having heat transfer resistance greater than that of the plate, and the heat transfer resistance may be a degree of resistance to heat transfer by conduction. For example, the conductive resistance sheet may have a thickness less than that of at least a portion of the plate. As another example, the conductive resistance sheet may include one end and the other end, and a length of the conductive resistance sheet may be longer than a straight distance connecting one end of the conductive resistance sheet to the other end of the conductive resistance sheet. As another example, the conductive resistance sheet may include a material having resistance to heat transfer greater than that of the plate by conduction. As another example, the heat transfer resistor may include a portion having a curvature radius less than that of the plate.
Referring to Fig. 4a, for example, a conductive resistance sheet may be provided on a side plate connecting the first plate to the second plate. Referring to Fig. 4b, for example, a conductive resistance sheet 60 may be provided on at least a portion of the first plate and the second plate. A connection frame 70 may be further provided outside the conductive resistance sheet. The connection frame may be a portion from which the first plate or the second plate extends or a portion from which the side plate extends. Optionally, the connection frame 70 may include a portion at which a component for sealing the door and the body and a component disposed outside the vacuum space such as the exhaust port and the getter port, which are required for the exhaust process, are connected to each other. Referring to Fig. 4c, for example, a conductive resistance sheet may be provided on a side plate connecting the first plate to the second plate. The conductive resistance sheet may be installed in a through-hole passing through the vacuum space. The conduit 64 may be provided separately outside the conductive resistance sheet. The conductive resistance sheet may be provided in a pleated shape. Through this, the heat transfer path may be lengthened, and deformation due to a pressure difference may be prevented. A separate shielding member for insulating the conductive resistance sheet 63 may also be provided. The conductive resistance sheet may include a portion having a degree of deformation resistance less than that of at least one of the plate, the radiation resistance sheet, or the support. The radiation resistance sheet may include a portion having a degree of deformation resistance less than that of at least one of the plate or the support. The plate may include a portion having a degree of deformation resistance less than that of the support. The conductive resistance sheet may include a portion having conductive heat transfer resistance greater than that of at least one of the plate, the radiation resistance sheet, or the support. The radiation resistance sheet may include a portion having radiation heat transfer resistance greater than that of at least one of the plate, the conductive resistance sheet, or the support. The support may include a portion having heat transfer resistance greater than that of the plate. For example, at least one of the plate, the conductive resistance sheet, or the connection frame may include stainless steel material, the radiation resistance sheet may include aluminum, and the support may include a resin material.
Fig. 5 is a graph for observing a process of exhausting the inside of the vacuum adiabatic body with a time and pressure when the support is used. An example of a vacuum adiabatic body vacuum exhaust process vacuum is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples.
While the exhaust process is being performed, an outgassing process, which is a process in which a gas of the vacuum space is discharged, or a potential gas remaining in the components of the vacuum adiabatic body is discharged, may be performed. As an example of the outgassing process, the exhaust process may include at least one of heating or drying the vacuum adiabatic body, providing a vacuum pressure to the vacuum adiabatic body, or providing a getter to the vacuum adiabatic body. In this case, it is possible to promote the vaporization and exhaust of the potential gas remaining in the component provided in the vacuum space. The exhaust process may include a process of cooling the vacuum adiabatic body. The cooling process may be performed after the process of heating or drying the vacuum adiabatic body is performed. The process of heating or drying the vacuum adiabatic body process of providing the vacuum pressure to the vacuum adiabatic body may be performed together. The process of heating or drying the vacuum adiabatic body and the process of providing the getter to the vacuum adiabatic body may be performed together. After the process of heating or drying the vacuum adiabatic body is performed, the process of cooling the vacuum adiabatic body may be performed. The process of providing the vacuum pressure to the vacuum adiabatic body and the process of providing the getter to the vacuum adiabatic body may be performed so as not to overlap each other. For example, after the process of providing the vacuum pressure to the vacuum adiabatic body is performed, the process of providing the getter to the vacuum adiabatic body may be performed. When the vacuum pressure is provided to the vacuum adiabatic body, a pressure of the vacuum space may drop to a certain level and then no longer drop. Here, after stopping the process of providing the vacuum pressure to the vacuum adiabatic body, the getter may be input. As an example of stopping the process of providing the vacuum pressure to the vacuum adiabatic body, an operation of a vacuum pump connected to the vacuum space may be stopped. When inputting the getter, the process of heating or drying the vacuum adiabatic body may be performed together. Through this, the outgassing may be promoted. As another example, after the process of providing the getter to the vacuum adiabatic body is performed, the process of providing the vacuum pressure to the vacuum adiabatic body may be performed.
The time during which the vacuum adiabatic body vacuum exhaust process is performed may be referred to as a vacuum exhaust time. The vacuum exhaust time includes at least one of a time Δ1 during which the process of heating or drying the vacuum adiabatic body is performed, a time Δt2 during which the process of maintaining the getter in the vacuum adiabatic body is performed, of a time Δt3 during which the process of cooling the vacuum adiabatic body is performed. Examples of times Δt1, Δt2, and Δt3 are as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. In the vacuum adiabatic body vacuum exhaust process, the time Δt1 may be a time t1a or more and a time t1b or less. As a first example, the time t1a may be greater than or equal to about 0.2 hr and less than or equal to about 0.5 hr. The time t1b may be greater than or equal to about 1 hr and less than or equal to about 24.0 hr. The time Δt1 may be about 0.3 hr or more and about 12.0 hr or less. The time Δt1 may be about 0.4 hr or more and about 8.0 hr or less. The time Δt1 may be about 0.5 hr or more and about 4.0 hr or less. In this case, even if the Δt1 is kept as short as possible, the sufficient outgassing may be applied to the vacuum adiabatic body. For example, this case may include a case in which a component of the vacuum adiabatic body, which is exposed to the vacuum space, among the components of the vacuum adiabatic body, has an outgassing rate (%) less than that of any one of the component of the vacuum adiabatic body, which is exposed to the external space of the vacuum space. Specifically, the component exposed to the vacuum space may include a portion having a outgassing rate less than that of a thermoplastic polymer. More specifically, the support or the radiation resistance sheet may be disposed in the vacuum space, and the outgassing rate of the support may be less than that of the thermoplastic plastic. As another example, this case may include a case in which a component of the vacuum adiabatic body, which is exposed to the vacuum space, among the components of the vacuum adiabatic body, has a max operating temperature (℃) greater than that of any one of the component of the vacuum adiabatic body, which is exposed to the external space of the vacuum space. In this case, the vacuum adiabatic body may be heated to a higher temperature to increase in outgassing rate. For example, the component exposed to the vacuum space may include a portion having an operating temperature greater than that of the thermoplastic polymer. As a more specific example, the support or the radiation resistance sheet may be disposed in the vacuum space, and a use temperature of the support may be higher than that of the thermoplastic plastic. As another example, among the components of the vacuum adiabatic body, the component exposed to the vacuum space may contain more metallic portion than a non-metallic portion. That is, a mass of the metallic portion may be greater than a mass of the non-metallic portion, a volume of the metallic portion may be greater than a volume of the non-metallic portion, or an area of the metallic portion exposed to the vacuum space may be greater than an area exposed to the non-metallic portion of the vacuum space. When the components exposed to the vacuum space are provided in plurality, the sum of the volume of the metal material included in the first component and the volume of the metal material included in the second component may be greater than that of the volume of the non-metal material included in the first component and the volume of the non-metal material included in the second component. When the components exposed to the vacuum space are provided in plurality, the sum of the mass of the metal material included in the first component and the mass of the metal material included in the second component may be greater than that of the mass of the non-metal material included in the first component and the mass of the non-metal material included in the second component. When the components exposed to the vacuum space are provided in plurality, the sum of the area of the metal material, which is exposed to the vacuum space and included in the first component, and an area of the metal material, which is exposed to the vacuum space and included in the second component, may be greater than that of the area of the non-metal material, which is exposed to the vacuum space and included in the first component, and an area of the non-metal material, which is exposed to the vacuum space and included in the second component. As a second example, the time t1a may be greater than or equal to about 0.5 hr and less than or equal to about 1 hr. The time t1b may be greater than or equal to about 24.0 hr and less than or equal to about 65 hr. The time Δt1 may be about 1.0 hr or more and about 48.0 hr or less. The time Δt1 may be about 2 hr or more and about 24.0 hr or less. The time Δt1 may be about 3 hr or more and about 12.0 hr or less. In this case, it may be the vacuum adiabatic body that needs to maintain the Δt1 as long as possible. In this case, a case opposite to the examples described in the first example or a case in which the component exposed to the vacuum space is made of a thermoplastic material may be an example. A duplicated description will be omitted. In the vacuum adiabatic body vacuum exhaust process, the time Δt1 may be a time t1a or more and a time t1b or less. The time t2a may be greater than or equal to about 0.1 hr and less than or equal to about 0.3 hr. The time t2b may be greater than or equal to about 1 hr and less than or equal to about 5.0 hr. The time Δt2 may be about 0.2 hr or more and about 3.0 hr or less. The time Δt2 may be about 0.3 hr or more and about 2.0 hr or less. The time Δt2 may be about 0.5 hr or more and about 1.5 hr or less. In this case, even if the time Δt2 is kept as short as possible, the sufficient outgassing through the getter may be applied to the vacuum adiabatic body. In the vacuum adiabatic body vacuum exhaust process, the time Δt3 may be a time t3a or more and a time t3b or less. The time t2a may be greater than or equal to about 0.2 hr and less than or equal to about 0.8 hr. The time t2b may be greater than or equal to about 1 hr and less than or equal to about 65.0 hr. The tine Δt3 may be about 0.2 hr or more and about 48.0 hr or less. The time Δt3 may be about 0.3 hr or more and about 24.0 hr or less. The time Δt3 may be about 0.4 hr or more and about 12.0 hr or less. The time Δt3 may be about 0.5 hr or more and about 5.0 hr or less. After the heating or drying process is performed during the exhaust process, the cooling process may be performed. For example, when the heating or drying process is performed for a long time, the time Δt3 may be long. The vacuum adiabatic body according to the present disclosure may be manufactured so that the time Δt1 is greater than the time Δt2, the time Δt1 is less than or equal to the time Δt3, or the time Δt3 is greater than the time Δt2. The following relational expression is satisfied: Δt2<Δt1≤Δt3. The vacuum adiabatic body according to an embodiment may be manufactured so that the relational expression: Δt1+Δt2+Δt3 may be greater than or equal to about 0.3 hr and less than or equal to about 70 hr, be greater than or equal to about 1 hr and less than or equal to about 65 hr, or be greater than or equal to about 2 hr and less than or equal to about 24 hr. The relational expression: Δt1+Δt2+Δt3 may be manufactured to be greater than or equal to about 3 hr and less than or equal to about 6 hr.
An example of the vacuum pressure condition during the exhaust process is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. A minimum value of the vacuum pressure in the vacuum space during the exhaust process may be greater than about 1.8E-6 Torr. The minimum value of the vacuum pressure may be greater than about 1.8E-6 Torr and less than or equal to about 1.0E-4 Torr, be greater than about 0.5E-6 Torr and less than or equal to about 1.0E-4 Torr, or be greater than about 0.5E-6 Torr and less than or equal to about 0.5E-5 Torr. The minimum value of the vacuum pressure may be greater than about 0.5E-6 Torr and less than about 1.0E-5 Torr. As such, the limitation in which the minimum value of the vacuum pressure provided during the exhaust process is because, even if the pressure is reduced through the vacuum pump during the exhaust process, the decrease in vacuum pressure is slowed below a certain level. As an embodiment, after the exhaust process is performed, the vacuum pressure of the vacuum space may be maintained at a pressure greater than or equal to about 1.0E-5 Torr and less than or equal to about 5.0E-1 Torr. The maintained vacuum pressure may be greater than or equal to about 1.0E-5 Torr and less than or equal to about 1.0E-1 Torr, be greater than or equal to about 1.0E-5 Torr and less than or equal to about 1.0E-2 Torr, be greater than or equal to about 1.0E-4 Torr and less than or equal to about 1.0E-2 Torr, or be greater than or equal to about 1.0E-5 Torr and less than or equal to about 1.0E-3 Torr. As a result of predicting the change in vacuum pressure with an accelerated experiment of two example products, one product may be provided so that the vacuum pressure is maintained below about 1.0E-04Torr even after about 16.3 years, and the other product may be provided so that the vacuum pressure is maintained below about 1.0E-04Torr even after about 17.8 years. As described above, the vacuum pressure of the vacuum adiabatic body may be used industrially only when it is maintained below a predetermined level even if there is a change over time.
Fig. 5a is a graph of an elapsing time and pressure in the exhaust process according to an example, and Fig. 5b is a view explaining results of a vacuum maintenance test in the acceleration experiment of the vacuum adiabatic body of the refrigerator having an internal volume of about 128 liters. Referring to Fig. 5b, it is seen that the vacuum pressure gradually increases according to the aging. For example, it is confirmed that the vacuum pressure is about 6.7E-04 Torr after about 4.7 years, about 1.7E-03 Torr after about 10 years, and about 1.0E-02 Torr after about 59 years. According to these experimental results, it is confirmed that the vacuum adiabatic body according to the embodiment is sufficiently industrially applicable.
Fig. 6 is a graph illustrating results obtained by comparing the vacuum pressure with gas conductivity. Referring to Fig. 6, gas conductivity with respect to the vacuum pressure depending on a size of the gap in the vacuum space 50 was represented as a graph of effective heat transfer coefficient (eK). The effective heat transfer coefficient (eK) was measured when the gap in the vacuum space 50 has three values of about 3 mm, about 4.5 mm, and about 9 mm. The gap in the vacuum space 50 is defined as follows. When the radiation resistance sheet 32 exists inside surface vacuum space 50, the gap is a distance between the radiation resistance sheet 32 and the plate adjacent thereto. When the radiation resistance sheet 32 does not exist inside surface vacuum space 50, the gap is a distance between the first and second plates. It was seen that, since the size of the gap is small at a point corresponding to a typical effective heat transfer coefficient of about 0.0196 W/mK, which is provided to an adiabatic material formed by foaming polyurethane, the vacuum pressure is about 5.0E-1 Torr even when the size of the gap is about 3 mm. Meanwhile, it was seen that the point at which reduction in adiabatic effect caused by the gas conduction heat is saturated even though the vacuum pressure decreases is a point at which the vacuum pressure is approximately 4.5E-3 Torr. The vacuum pressure of about 4.5E-3 Torr may be defined as the point at which the reduction in adiabatic effect caused by the gas conduction heat is saturated. Also, when the effective heat transfer coefficient is about 0.01 W/mK, the vacuum pressure is about 1.2E-2 Torr. An example of a range of the vacuum pressure in the vacuum space according to the gap is presented. The support may include at least one of a bar, a connection plate, or a support plate. In this case, when the gap of the vacuum space is greater than or equal to about 3 mm, the vacuum pressure may be greater than or equal to A and less than about 5E-1 Torr, or be greater than about 2.65E-1 Torr and less than about 5E-1 Torr. As another example, the support may include at least one of a bar, a connection plate, or a support plate. In this case, when the gap of the vacuum space is greater than or equal to about 4.5 mm, the vacuum pressure may be greater than or equal to A and less than about 3E-1 Torr, or be greater than about 1.2E-2 Torr and less than about 5E-1 Torr. As another example, the support may include at least one of a bar, a connection plate, or a support plate, and when the gap of the vacuum space is greater than or equal to about 9 mm, the vacuum pressure may be greater than or equal to A and less than about 1.0Х10^-1 Torr or be greater than about 4.5E-3 Torr and less than about 5E-1 Torr. Here, the A may be greater than or equal to about 1.0Х10^-6 Torr and less than or equal to about 1.0E-5 Torr. The A may be greater than or equal to about 1.0Х10^-5 Torr and less than or equal to about 1.0E-4 Torr. When the support includes a porous material or a filler, the vacuum pressure may be greater than or equal to about 4.7E-2 Torr and less than or equal to about 5E-1 Torr. In this case, it is understood that the size of the gap ranges from several micrometers to several hundreds of micrometers. When the support and the porous material are provided together in the vacuum space, a vacuum pressure may be created and used, which is middle between the vacuum pressure when only the support is used and the vacuum pressure when only the porous material is used.
Fig. 7 is a view illustrating various examples of the vacuum space. The present disclosure may be any one of the following examples or a combination of two or more examples.
Referring to Fig. 7, the vacuum adiabatic body according to the present disclosure may include a vacuum space. The vacuum space 50 may include a first vacuum space extending in a first direction (e.g., X-axis) and having a predetermined height. The vacuum space 50 may optionally include a second vacuum space (hereinafter, referred to as a vacuum space expansion portion) different from the first vacuum space in at least one of the height or the direction. The vacuum space expansion portion may be provided by allowing at least one of the first and second plates or the side plate to extend. In this case, the heat transfer resistance may increase by lengthening a heat conduction path along the plate. The vacuum space expansion portion in which the second plate extends may reinforce adiabatic performance of a front portion of the vacuum adiabatic body. The vacuum space expansion portion in which the second plate extends may reinforce adiabatic performance of a rear portion of the vacuum adiabatic body, and the vacuum space expansion portion in which the side plate extends may reinforce adiabatic performance of a side portion of the vacuum adiabatic body. Referring to Fig. 7a, the second plate may extend to provide the vacuum space expansion portion 51. The second plate may include a second portion 202 extending from a first portion 201 defining the vacuum space 50 and the vacuum space expansion portion 51. The second portion 202 of the second plate may branch a heat conduction path along the second plate to increase in heat transfer resistance. Referring to Fig. 7b, the side plate may extend to provide the vacuum space expansion portion. The side plate may include a second portion 152 extending from a first portion 151 defining the vacuum space 50 and the vacuum space extension portion 51. The second portion of the side plate may branch the heat conduction path along the side plate to improve the adiabatic performance. The first and second portions 151 and 152 of the side plate may branch the heat conduction path to increase in heat transfer resistance. Referring to Fig. 7c, the first plate may extend to provide the vacuum space expansion portion. The first plate may include a second portion 102 extending from the first portion 101 defining the vacuum space 50 and the vacuum space expansion portion 51. The second portion of the first plate may branch the heat conduction path along the second plate to increase in heat transfer resistance. Referring to Fig. 7d, the vacuum space expansion portion 51 may include an X-direction expansion portion 51a and a Y-direction expansion portion 51b of the vacuum space. The vacuum space expansion portion 51 may extend in a plurality of directions of the vacuum space 50. Thus, the adiabatic performance may be reinforced in multiple directions and may increase by lengthening the heat conduction path in the plurality of directions to improve the heat transfer resistance. The vacuum space expansion portion extending in the plurality of directions may further improve the adiabatic performance by branching the heat conduction path. Referring to Fig. 7e, the side plate may provide the vacuum space extension portion extending in the plurality of directions. The vacuum space expansion portion may reinforce the adiabatic performance of the side portion of the vacuum adiabatic body. Referring to Fig. 7f, the first plate may provide the vacuum space extension portion extending in the plurality of directions. The vacuum space expansion portion may reinforce the adiabatic performance of the side portion of the vacuum adiabatic body.
Fig. 8 is a view for explaining another adiabatic body. The present disclosure may be any one of the following examples or a combination of two or more examples. Referring to Fig. 8, the vacuum adiabatic body according to the present disclosure may optionally include another adiabatic body 90. Another adiabatic body may have a degree of vacuum less than that of the vacuum adiabatic body and be an object that does not include a portion having a vacuum state therein. The vacuum adiabatic body and another vacuum adiabatic body may be directly connected to each other or connected to each other through an intermedium. In this case, the intermedium may have a degree of vacuum less than that of at least one of the vacuum adiabatic body or another adiabatic body or may be an object that does not include a portion having the vacuum state therein. When the vacuum adiabatic body includes a portion in which the height of the vacuum adiabatic body is high and a portion in which the height of the vacuum adiabatic body is low, another adiabatic body may be disposed at a portion having the low height of the vacuum adiabatic body. Another adiabatic body may include a portion connected to at least a portion of the first and second plates and the side plate. Another adiabatic body may be supported on the plate or coupled or sealed. A degree of sealing between another adiabatic body and the plate may be lower than a degree of sealing between the plates. Another adiabatic body may include a cured adiabatic body (e.g., PU foaming solution) that is cured after being injected, a pre-molded resin, a peripheral adiabatic body, and a side panel. At least a portion of the plate may be provided to be disposed inside another adiabatic body. Another adiabatic body may include an empty space. The plate may be provided to be accommodated in the empty space. At least a portion of the plate may be provided to cover at least a portion of another adiabatic body. Another adiabatic body may include a member covering an outer surface thereof. The member may be at least a portion of the plate. Another adiabatic body may be an intermedium for connecting, supporting, bonding, or sealing the vacuum adiabatic body to the component. Another adiabatic body may be an intermedium for connecting, supporting, bonding, or sealing the vacuum adiabatic body to another vacuum adiabatic body. Another adiabatic body may include a portion connected to a component coupling portion provided on at least a portion of the plate. Another adiabatic body may include a portion connected to a cover covering another adiabatic body. The cover may be disposed between the first plate and the first space, between the second plate and the second space, or between the side plate and a space other than the vacuum space 50. For example, the cover may include a portion on which the component is mounted. As another example, the cover may include a portion that defines an outer appearance of another adiabatic body. Referring to Figs. 8a to 8f, another adiabatic body may include a peripheral adiabatic body. The peripheral adiabatic body may be disposed on at least a portion of a periphery of the vacuum adiabatic body, a periphery of the first plate, a periphery of the second plate, and the side plate. The peripheral adiabatic body disposed on the periphery of the first plate or the periphery of the second plate may extend to a portion at which the side plate is disposed or may extend to the outside of the side plate. The peripheral adiabatic body disposed on the side plate may extend to a portion at which the first plate or may extend to the outside of the first plate or the second plate. Referring to Figs. 8g to 8h, another adiabatic body may include a central adiabatic body. The central adiabatic body may be disposed on at least a portion of a central portion of the vacuum adiabatic body, a central portion of the first plate, or a central portion of the second plate.
Referring to Fig. 8a, the peripheral adiabatic body 92 may be placed on the periphery of the first plate. The peripheral adiabatic body may be in contact with the first plate. The peripheral adiabatic body may be separated from the first plate or further extend from the first plate (indicated by dotted lines). The peripheral adiabatic body may improve the adiabatic performance of the periphery of the first plate. Referring to Fig. 8b, the peripheral adiabatic body may be placed on the periphery of the second plate. The peripheral adiabatic body may be in contact with the second plate. The peripheral adiabatic body may be separated from the second plate or further extend from the second plate (indicated by dotted lines). The periphery adiabatic body may improve the adiabatic performance of the periphery of the second plate. Referring to Fig. 8c, the peripheral adiabatic body may be disposed on the periphery of the side plate. The peripheral adiabatic body may be in contact with the side plate. The peripheral adiabatic body may be separated from the side plate or further extend from the side plate. The peripheral adiabatic body may improve the adiabatic performance of the periphery of the side plate Referring to Fig. 8d, the peripheral adiabatic body 92 may be disposed on the periphery of the first plate. The peripheral adiabatic body may be placed on the periphery of the first plate constituting the vacuum space expansion portion 51. The peripheral adiabatic body may be in contact with the first plate constituting the vacuum space extension portion. The peripheral adiabatic body may be separated from or further extend to the first plate constituting the vacuum space extension portion. The peripheral adiabatic body may improve the adiabatic performance of the periphery of the first plate constituting the vacuum space expansion portion. Referring to Figs. 8e and 8f, in the peripheral adiabatic body, the vacuum space extension portion may be disposed on a periphery of the second plate or the side plate. The same explanation as in Fig. 8d may be applied. Referring to Fig. 8g, the central adiabatic body 91 may be placed on a central portion of the first plate. The central adiabatic body may improve adiabatic performance of the central portion of the first plate. Referring to Fig. 8h, the central adiabatic body may be disposed on the central portion of the second plate. The central adiabatic body may improve adiabatic performance of the central portion of the second plate.
Fig. 9 is a view for explaining a heat transfer path between first and second plates having different temperatures. An example of the heat transfer path is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples.
The heat transfer path may pass through the extension portion at at least a portion of the first portion 101 of the first plate, the first portion 201 of the second plate, or the first portion 151 of the side plate. The first portion may include a portion defining the vacuum space. The extension portions 102, 152, and 202 may include portions extending in a direction away from the first portion. The extension portion may include a side portion of the vacuum adiabatic body, a side portion of the plate having a higher temperature among the first and second plates, or a portion extending toward the side portion of the vacuum space 50. The extension portion may include a front portion of the vacuum adiabatic body, a front portion of the plate having a higher temperature among the first and second plates, or a front portion extending in a direction away from the front portion of the vacuum space 50. Through this, it is possible to reduce generation of dew on the front portion. The vacuum adiabatic body or the vacuum space 50 may include first and second surfaces having different temperatures from each other. The temperature of the first surface may be lower than that of the second surface. For example, the first surface may be the first plate, and the second surface may be the second plate. The extension portion may extend in a direction away from the second surface or include a portion extending toward the first surface. The extension portion may include a portion, which is in contact with the second surface, or a portion extending in a state of being in contact with the second surface. The extension portion may include a portion extending to be spaced apart from the two surfaces. The extension portion may include a portion having heat transfer resistance greater than that of at least a portion of the plate or the first surface. The extension portion may include a plurality of portions extending in different directions. For example, the extension portion may include a second portion 202 of the second plate and a third portion 203 of the second plate. The third portion may also be provided on the first plate or the side plate. Through this, it is possible to increase in heat transfer resistance by lengthening the heat transfer path. In the extension portion, the above-described heat transfer resistor may be disposed. Another adiabatic body may be disposed outside the extending portion. Through this, the extension portion may reduce generation of dew on the second surface. Referring to Fig. 9a, the second plate may include the extension portion extending to the periphery of the second plate. Here, the extension portion may further include a portion extending backward. Referring to Fig. 9b, the side plate may include the extension portion extending to a periphery of the side plate. Here, the extension portion may be provided to have a length that is less than or equal to that of the extension portion of the second plate. Here, the extension portion may further include a portion extending backward. Referring to Fig. 9c, the first plate may include the extension portion extending to the periphery of the first plate. Here, the extension portion may extend to a length that is less than or equal to that of the extension portion of the second plate. Here, the extension portion may further include a portion extending backward.
Fig. 10 is a view for explaining a branch portion on the heat transfer path between first and second plates having different temperatures. An example of the branch portion is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples.
Optionally, the heat transfer path may pass through portions 205, 153, and 104, each of which is branched from at least a portion of the first plate, the second plate, or the side plate. Here, the branched heat transfer path means a heat transfer path through which heat flows to be separated in a different direction from the heat transfer path through which heat flows along the plate. The branched portion may be disposed in a direction away from the vacuum space 50. The branched portion may be disposed in a direction toward the inside of the vacuum space 50. The branched portion may perform the same function as the extension portion described with reference to Fig. 9, and thus, a description of the same portion will be omitted. Referring to Fig. 10a, the second plate may include the branched portion 205. The branched portion may be provided in plurality, which are spaced apart from each other. The branched portion may include a third portion 203 of the second plate. Referring to Fig. 10b, the side plate may include the branched portion 153. The branched portion 153 may be branched from the second portion 152 of the side plate. The branched portion 153 may provide at least two. At least two branched portions 153 spaced apart from each other may be provided on the second portion 152 of the side plate. Referring to Fig. 10c, the first plate may include the branched portion 104. The branched portion may further extend from the second portion 102 of the first plate. The branched portion may extend toward the periphery. The branched portion 104 may be bent to further extend. A direction in which the branched portion extends in Figs. 10a, 10b, and 10c may be the same as at least one of the extension directions of the extension portion described in Fig. 10.
Fig. 11 is a view for explaining a process of manufacturing the vacuum adiabatic body.
Optionally, the vacuum adiabatic body may be manufactured by a vacuum adiabatic body component preparation process in which the first plate and the second plate are prepared in advance. Optionally, the vacuum adiabatic body may be manufactured by a vacuum adiabatic body component assembly process in which the first plate and the second plate are assembled. Optionally, the vacuum adiabatic body may be manufactured by a vacuum adiabatic body vacuum exhaust process in which a gas in the space defined between the first plate and the second plate is discharged. Optionally, after the vacuum adiabatic body component preparation process is performed, the vacuum adiabatic body component assembly process or the vacuum adiabatic body exhaust process may be performed. Optionally, after the vacuum adiabatic body component assembly process is performed, the vacuum adiabatic body vacuum exhaust process may be performed. Optionally, the vacuum adiabatic body may be manufactured by the vacuum adiabatic body component sealing process (S3) in which the space between the first plate and the second plate is sealed. The vacuum adiabatic body component sealing process may be performed before the vacuum adiabatic body vacuum exhaust process (S4). The vacuum adiabatic body may be manufactured as an object with a specific purpose by an apparatus assembly process (S5) in which the vacuum adiabatic body is combined with the components constituting the apparatus. The apparatus assembly process may be performed after the vacuum adiabatic body vacuum exhaust process. Here, the components constituting the apparatus means components constituting the apparatus together with the vacuum adiabatic body.
The vacuum adiabatic body component preparation process (S1) is a process in which components constituting the vacuum adiabatic body are prepared or manufactured. Examples of the components constituting the vacuum adiabatic body may include various components such as a plate, a support, a heat transfer resistor, and a tube. The vacuum adiabatic body component assembly process (S2) is a process in which the prepared components are assembled. The vacuum adiabatic body component assembly process may include a process of disposing at least a portion of the support and the heat transfer resistor on at least a portion of the plate. For example, the vacuum adiabatic body component assembly process may include a process of disposing at least a portion of the support and the heat transfer resistor between the first plate and the second plate. Optionally, the vacuum adiabatic body component assembly process may include a process of disposing a penetration component on at least a portion of the plate. For example, the vacuum adiabatic body component assembly process may include a process of disposing the penetration component or a surface component between the first and second plates. After the penetration component may be disposed between the first plate and the second plate, the penetration component may be connected or sealed to the penetration component coupling portion.
An example of a vacuum adiabatic body vacuum exhaust process vacuum is as follows. The present disclosure may be any one of the, examples or a combination of two or more examples. The vacuum adiabatic body vacuum exhaust process may include at least one of a process of inputting the vacuum adiabatic body into an exhaust passage, a getter activation process, a process of checking vacuum leakage and a process of closing the exhaust port. The process of forming the coupling part may be performed in at least one of the vacuum adiabatic body component preparation process, the vacuum adiabatic body component assembly process, or the apparatus assembly process. Before the vacuum adiabatic body exhaust process is performed, a process of washing the components constituting the vacuum adiabatic body may be performed. Optionally, the washing process may include a process of applying ultrasonic waves to the components constituting the vacuum adiabatic body or a process of providing ethanol or a material containing ethanol to surfaces of the components constituting the vacuum adiabatic body. The ultrasonic wave may have an intensity between about 10 kHz and about 50 kHz. A content of ethanol in the material may be about 50% or more. For example, the content of ethanol in the material may range of about 50% to about 90%. As another example, the content of ethanol in the material may range of about 60% to about 80%. As another example, the content of ethanol in the material may be range of about 65% to about 75%. Optionally, after the washing process is performed, a process of drying the components constituting the vacuum adiabatic body may be performed. Optionally, after the washing process is performed, a process of heating the components constituting the vacuum adiabatic body may be performed.
The contents described in Figs. 1 to 11 may be applied to all or selectively applied to the embodiments described with reference to the drawings below.
As an embodiment, an example of a process associated with a plate is as follows. Any one or two or more examples among following examples of the present disclosure will be described. The vacuum adiabatic body component preparation process may include a process of manufacturing the plate. Before the vacuum adiabatic body vacuum exhaust process is performed, the process of manufacturing the plate may be performed. Optionally, the plate may be manufactured by a metal sheet. For example, a thin and wide plate may be manufactured using plastic deformation. Optionally, the manufacturing process may include a process of molding the plate. The molding process may be applied to the molding of the side plate or may be applied to a process of integrally manufacturing at least a portion of at least one of the first plate and the second plate, and the side plate. For example, the molding may include drawing. The molding process may include a process in which the plate is partially seated on a support. The molding process may include a process of partially applying force to the plate. The molding process may include a process of seating a portion of the plate on the support a process of applying force to the other portion of the plate. The molding process may include a process of deforming the plate. The deforming process may include a process of forming at least one or more curved portions on the plate. The deforming process may include a process of changing a curvature radius of the plate or a process of changing a thickness of the plate. As a first example, the process of changing the thickness may include a process of allowing a portion of the plate to increase in thickness, and the portion may include a portion extending in a longitudinal direction of the internal space (a first straight portion). The portion may be provided in the vicinity of the portion at which the plate is seated on the support in the process of molding the plate. As a second example, the process of changing the thickness may include a process of reducing a thickness of a portion of the plate, and the portion may include a portion extending in a longitudinal direction of the internal space (a second straight portion). The portion may be provided in the vicinity of a portion to which force is applied to the plate in the process of molding the plate. As a third example, the process of changing the thickness may include a process of reducing a thickness of a portion of the plate, and the portion may include a portion extending in a height direction of the internal space (the second straight portion). The portion may be connected to the portion extending in the longitudinal direction of the internal space of the plate. As a fourth example, the process of changing the thickness may include a process of allowing a portion of the plate to increase in thickness, and the portion may include at least one of a portion to which the side plate extends in the longitudinal direction of the internal space and a curved portion provided between the portions extending in the height direction of the internal space (a first curved portion). The curved portion may be provided at the portion seated on the support of the plate or in the vicinity of the portion in the process of molding the plate. As a fifth example, the process of changing the thickness may include a process of allowing a portion of the plate to decrease in thickness, and the portion may include at least one of a portion to which the side plate extends in the longitudinal direction of the internal space and a curved portion provided between the portions extending in the height direction of the internal space (a second curved portion). The curved portion may be provided in the vicinity of a portion to which force is applied to the plate in the process of molding the plate. The deforming process may be any one of the above-described examples or an example in which at least two of the above-described examples are combined.
The process associated with the plate may selectively include a process of washing the plate. An example of a process sequence associated with the process of washing the plate is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. Before the vacuum adiabatic body vacuum exhaust process is performed, the process of washing the plate may be performed. After the process of manufacturing the plate is performed, at least one of the process of molding the plate and the process of washing the plate may be performed. After the process of molding the plate is performed, the process of washing the plate may be performed. Before the process of molding the plate is performed, the process of washing the plate may be performed. After the process of manufacturing the plate is performed, at least one of a process of providing a component coupling portion to a portion of the plate or the process of washing the plate may be performed. After the process of providing the component coupling portion to a portion of the plate is performed, the process of washing the plate may be performed.
The process associated with the plate selectively include the process of providing the component coupling portion to the plate. An example of a process sequence associated with the process of providing the component coupling portion to the plate is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. Before the vacuum adiabatic body vacuum exhaust process is performed, a process of providing the component coupling portion to a portion of the plate may be performed. For example, the process of providing the component coupling portion may include a process of manufacturing a tube provided to the component coupling portion. The tube may be connected to a portion of the plate. The tube may be disposed in an empty space provided in the plate or in an empty space provided between the plates. As another example, the process of providing the component coupling portion may include a process of providing a through-hole in a portion of the plate. For another example, the process of providing the component coupling portion may include a process of providing a curved portion to at least one of the plate or the tube.
The process associated with the plate may optionally include a process for sealing the vacuum adiabatic body component associated with the plate. An example of a process sequence associated with the process of sealing the vacuum adiabatic body component associated with the plate is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. After the process of providing the through-hole in the portion of the plate is performed, at least one of a process of providing a curved portion to at least a portion of the plate or the tube or a process of providing a seal between the plate and the tube may be performed. After the process of providing the curved portion to at least a portion of at least one of the plate or the tube is performed, the process of sealing the gap between the plate and the tube may be performed. The process of providing the through-hole in the portion of the plate and the process of providing the curved portion in at least a portion of the plate and the tube may be performed at the same time. The process of providing a through-hole in a part of the plate and the process of providing the seal between the plate and the tube may be performed at the same time. After the process of providing the curved portion to the tube is performed, the process of providing a through-hole in the portion of the plate may be performed. Before the vacuum adiabatic body vacuum exhaust process is performed, a portion of the tube may be provided and/or sealed to the plate, and after the vacuum adiabatic body vacuum exhaust process is performed, the other portion of the tube may be sealed.
When at least a portion of the plate is used to be integrated with a heat transfer resistor, the example of the process associated with the plate may also be applied to the example of the process of the heat transfer resistor.
Optionally, the vacuum adiabatic body may include a side plate connecting the first plate to the second plate. Examples of the side plate are as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. The side plate may be provided to be integrated with at least one of the first or second plate. The side plate may be provided to be integrated with any one of the first and second plates. The side plate may be provided as any one of the first and second plates. The side plate may be provided as a portion of any one of the first and second plates. The side plate may be provided as a component separated from the other of the first and second plates. In this case, optionally, the side plate may be provided to be coupled or sealed to the other one of the first and second plates. The side plate may include a portion having a degree of strain resistance, which is greater than that of at least a portion of the other one of the first and second plates. The side plate may include a portion having a thickness greater than that of at least a portion of the other one of the first and second plates. The side plate may include a portion having a curvature radius less than that of at least a portion of the other one of the first and second plates.
In a similar example to this, optionally, the vacuum adiabatic body may include a heat transfer resistor provided to reduce a heat transfer amount between a first space provided in the vicinity of the first plate and a second space provided in the vicinity of the second plate. Examples of the heat transfer resistor are as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. The heat transfer resistor may be provided to be integrated with at least one of the first or second plate. The heat transfer resistor may be provided to be integrated with any one of the first and second plates. The heat transfer resistor may be provided as any one of the first and second plates. The heat transfer resistor may be provided as a portion of any one of the first and second plates. The heat transfer resistor may be provided as a component separated from the other one of the first and second plates. In this case, optionally, the heat transfer resistor may be provided to be coupled or sealed to the other one of the first and second plates. The heat transfer resistor may include a portion having a degree of heat transfer resistance, which is greater than that of at least a portion of the other one of the first and second plates. The heat transfer resistor may include a portion having a thickness less than that of at least a portion of the other one of the first and second plates. The heat transfer resistor may include a portion having a curvature radius less than that of at least a portion of the other one of the first and second plates. The heat transfer resistor may include a portion having a curvature radius less than that of at least a portion of the other one of the first and second plates.
The contents described in Figs. 1 to 11 may be applied to all or selectively applied to the embodiments described with reference to the drawings below.
As an embodiment, an example of a process associated with a heat transfer resistor is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. The vacuum adiabatic body component preparation process may include a process of manufacturing the heat transfer resistor. Before the vacuum adiabatic body vacuum exhaust process is performed, the process of manufacturing the heat transfer resistor may be performed. The heat transfer resistor may be manufactured by a metal sheet. Optionally, before the vacuum adiabatic body vacuum exhaust process is performed, the process of washing the heat transfer resistor may be performed. Optionally, before the vacuum adiabatic body vacuum exhaust process is performed, a process of providing the component coupling portion to a portion of the heat transfer resistor may be performed. Optionally, the process of providing the component coupling portion may include a process of manufacturing a tube provided to the component coupling portion. The tube may be connected to a portion of the heat transfer resistor. The tube may be disposed in an empty space provided in the heat transfer resistor or in an empty space provided between the heat transfer resistors. Optionally, the process of providing the component coupling portion may include a process of providing a through-hole in a portion of the heat transfer resistor. Optionally, the process of providing the component coupling portion may include a process of providing a curved portion to at least one of the heat transfer resistor or the tube.
Optionally, during the vacuum adiabatic body vacuum exhaust process is performed, the process of deforming the heat transfer resistor may be performed. An example of the process of deforming the heat transfer resistor may be applied to the process of deforming the plate. An example of the process of deforming the heat transfer resistor may be applied when at least a portion of the plate and the heat transfer resistor are integrated with each other. Examples of the process of deforming the heat transfer resistor are as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. First, the process may include a process in which the heat transfer resistor is recessed in a direction toward the internal space or toward the outside of the internal space. Therefore, a heat transfer path may extend to reduce a degree of heat conduction through the heat transfer resistor. Second, the process may include a process of changing a curvature radius of the heat transfer resistor. For example, the process of changing the curvature radius may include changing the curvature radius in at least a portion of a central portion and a peripheral portion of the heat transfer resistor. As another example, the process of changing the curvature radius may include a process of changing the curvature radius in the vicinity of an empty space provided inside the support, or a process of changing the curvature radius in the vicinity of an empty space provided to the outside of an edge of the support. As another example, the process of deforming the curvature radius may include a process of providing the heat transfer resistor to a portion, which is not in contact with the support. As another example, the process of changing the curvature radius may include a process of changing a curvature radius at at least a portion of the first portion or the second portion of the heat transfer resistor. Here, the first portion of the heat transfer resistor may be a portion defining a vacuum space. The second portion of the heat transfer resistor may be a portion extending in a direction away from the first portion to the vacuum space. Third, the process may include a process of changing a thickness of the heat transfer resistor. For example, the process of changing the thickness may include a process of changing a thickness at the portion supported by the support. As another example, the process of changing the thickness may include a process of changing a thickness in the vicinity of the empty space provided inside the support. As another example, the process of changing the thickness may include a process of changing a thickness in the vicinity of the empty space provided outside the edge of the support. As another example, the process of changing the thickness may include a process of providing the heat transfer resistor to a portion that is not in contact with the support. After the process of changing the curvature radius or the thickness in the central portion of the heat transfer resistor is performed, the process of changing the curvature radius or the thickness in the peripheral portion of the heat transfer resistor may be performed. After the process of changing the curvature radius or the thickness is performed in the vicinity of the empty space provided inside the support, the process of changing the curvature radius in the vicinity of the empty space provided outside the edge of the support may be performed. After the process of changing the curvature radius or the thickness in the first portion of the heat transfer resistor is performed, the process of changing the curvature radius or the thickness in the second portion of the heat transfer resistor may be performed. The process of deforming the heat transfer resistor while the vacuum adiabatic body exhaust process is performed may also be applied to the plate, and the same description will be omitted.
The process associated with the heat transfer resistor may optionally include a process related to the process of washing the heat transfer resistor. An example of a process sequence associated with the process of washing the heat transfer resistor is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. After the process of manufacturing the heat transfer resistor is performed, at least one of the process of manufacturing the heat transfer resistor and the process of washing the heat transfer resistor may be performed. After the process of manufacturing the heat transfer resistor is performed, the process of washing the heat transfer resistor may be performed. Before the process of manufacturing the heat transfer resistor is performed, the process of washing the heat transfer resistor may be performed. After the process of manufacturing the heat transfer resistor is performed, at least one of a process of providing the component coupling portion to a portion of the heat transfer resistor or the process of washing the heat transfer resistor may be performed. After the process of providing the component coupling portion to a portion of the heat transfer resistor is performed, the process of washing the heat transfer resistor may be performed.
The process associated with the heat transfer resistor may optionally include a process related to the process of providing the component coupling portion to the heat transfer resistor. An example of a process sequence related to the process of providing the component coupling portion to the heat transfer resistor is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. After the process of providing the through-hole in a portion of the heat transfer resistor is performed, at least one of a process of providing a curved portion to the heat transfer resistor, a process of providing a curved portion to the tube, or a process of providing a seal between the heat transfer resistor and the tube may be performed. After the process of providing the curved portion to at least a portion of at least one of the heat transfer resistor or the tube is performed, the process of sealing the gap between the plate and the tube may be performed. The process of providing the through-hole in the portion of the heat transfer resistor and the process of providing the curved portion on at least one of the heat transfer resistor or the tube may be performed at the same time. The process of providing the through-hole in a portion of the heat transfer resistor and the process of providing the seal between the heat transfer resistor and the tube may be performed at the same time. After the process of providing the curved portion to the tube connected to the heat transfer resistor is performed, the process of providing the through-hole in the portion of the heat transfer resistor may be performed. Before the vacuum adiabatic body vacuum exhaust process is performed, a portion of the tube may be provided and/or sealed to the heat transfer resistor, and after the vacuum adiabatic body vacuum exhaust process is performed, the other portion of the tube may be sealed.
The process associated with the heat transfer resistor may optionally include a process related to the process of providing the heat transfer resistor on at least a portion of the plate. An example of a process sequence related to the process of providing the heat transfer resistor to at least a portion of the plate is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. Before the vacuum adiabatic body exhaust process is performed, the heat transfer resistor may be connected to at least one of the first plate or the second plate. Before the vacuum adiabatic body exhaust process is performed, the heat transfer resistor may be disposed in a heat conduction path, through which a fluid flows along the internal space. Before the vacuum adiabatic body exhaust process is performed, the heat transfer resistor may be provided in a space between the first plate and the second plate. Before the vacuum adiabatic body exhaust process is performed, the heat transfer resistor may be provided at the inside of the plate or the surface of the plate. Before the vacuum adiabatic body exhaust process is performed, the heat transfer resistor may be disposed to be supported by at least a portion of the plate. Before the vacuum adiabatic body vacuum exhaust process is performed, the heat transfer resistor may be disposed to be supported by the support.
When at least a portion of the heat transfer resistor is used to be integrated with the plate, the example of the process associated with the heat transfer resistor may also be applied to the example of the process of the plate.
Referring to Fig. 12, the vacuum adiabatic body according to the present invention includes a heat transfer path formed between the plates having different temperatures, and optionally, the heat transfer path may include a portion passing through the heat transfer resistor. An example of the heat transfer resistor as the heat transfer path is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. The heat transfer resistor may be provided to be integrated with at least one of the first or second plate. The heat transfer resistor may be provided to be integrated with any one of the first and second plates. The heat transfer resistor may be provided as any one of the first and second plates. The heat transfer resistor may be provided as a portion of any one of the first and second plates. The heat transfer resistor may be provided as a component separated from the other one of the first and second plates. In this case, optionally, the heat transfer resistor may be provided to be coupled or sealed to the other one of the first and second plates. The heat transfer resistor may include a portion having a degree of heat transfer resistance, which is greater than that of at least a portion of the other one of the first and second plates. The heat transfer resistor may include a portion having a thickness less than that of at least a portion of the other one of the first and second plates. The heat transfer resistor may include a portion having a curvature radius less than that of at least a portion of the other one of the first and second plates. The heat transfer resistor may include a portion having a curvature radius less than that of at least a portion of the other one of the first and second plates.
Referring to Fig. 12a, the heat transfer resistor 60 may be provided on the first plate 10. The heat transfer resistor may be at least one of a radiation resistance sheet, a porous material, a filler, or a conductive resistance sheet. More preferably, the heat transfer resistor may be the conduction resistance sheet. A shield portion for thermal insulation or a member for reinforcing strength may be provided on an outer surface of the heat transfer resistor. The heat transfer resistor may be installed in two opposite peripheral portions of the vacuum space 50. The heat transfer resistor may be installed to be connected to two opposite edges of the vacuum space. Referring to Fig. 12b, the heat transfer resistor may be provided on the side plate. Referring to Fig. 12c, the heat transfer resistor may be provided on the second plate. In Figs. 12b and 12c, the relationship between the plate and the heat transfer resistor is the same as that of Fig. 12a. Referring to Fig. 12d, the heat transfer resistor may be provided to be integrated with the first plate. In this case, the heat transfer resistor may be provided as the first plate or may be provided as a portion of the first plate. Referring to Fig. 12e, the heat transfer resistor may be provided to be integrated with the side plate. In this case, the heat transfer resistor may be provided as the side plate or as a portion of the first plate. Referring to Fig. 12f, the heat transfer resistor may be provided to be integrated with the second plate. In this case, the heat transfer resistor may be provided as the second plate or as a portion of the second plate.
The vacuum adiabatic body according to the present invention includes a heat transfer path formed between the plates having different temperatures, and optionally, the heat transfer path may include a portion passing through the side plate. An example of the side plate as the heat transfer path is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. The side plate may be provided to be integrated with at least one of the first or second plate. The side plate may be provided to be integrated with any one of the first and second plates. The side plate may be provided as any one of the first and second plates. The side plate may be provided as a portion of any one of the first and second plates. The side plate may be provided as a component separated from the other of the first and second plates. In this case, optionally, the side plate may be provided to be coupled or sealed to the other one of the first and second plates. The side plate may include a portion having a degree of strain resistance, which is greater than that of at least a portion of the other one of the first and second plates. The side plate may include a portion having a thickness greater than that of at least a portion of the other one of the first and second plates. The side plate may include a portion having a curvature radius less than that of at least a portion of the other one of the first and second plates. Figs. 12c and 12f may illustrate an example in which the first plate and the side plate are integrally provided. Figs. 12a and 12d may illustrate an example in which the second plate and the side plate are integrally provided. Figs. 12b and 12e may illustrate an example in which the side plate is provided as a separate component that is separated from the first plate and the second plate.
Fig. 13 is a perspective view and a partial cross-sectional view of a vacuum adiabatic body, wherein (a) of Fig. 13 is a vacuum adiabatic body of which a left side is disposed at a lower side, and a right side is disposed at an upper side, (b) of Fig. 13 is a cross-sectional perspective view taken along line 1-1' of (a) of Fig. 13, and (c) of Fig. 13 is a cross-sectional view taken along line 1-1'. In this figure, a foamed member is illustrated in a removed state.
Referring to Fig. 13, the vacuum adiabatic body may be used for a door that opens and closes the accommodation space. The hinge may be installed on a first side of the vacuum adiabatic body. The first side may be provided to be thinner than the second side to avoid an interference when the door is opened and closed. Another adiabatic body 90 may be provided on the first side so as to be thinner than the second side. The first side and the second side may face each other. The first side may indicate a side A in (a) of Fig. 13, and the second side may indicate a side B in (a) of Fig. 13. A thickness of sides of a side C and a side D connecting the side A to the side B may be gradually changed. Here, the side C may be an upper third side of the vacuum adiabatic body, and the side D may be a lower fourth side of the vacuum adiabatic body.
The description of the sides is similarly applied to the first plate 10, the second plate 20, the side plate 15, other adiabatic body 90, and a gasket 80. For example, each of first and second plates may be provided in a rectangular shape. For example, the side plate may have four sides in a quadrangle.
In one or more embodiments, the tube 40 may be provided at a position at which the vacuum space 50 and another adiabatic body 90 are in contact with each other. A first end of the tube 40 may be disposed in the vacuum space 50. A second end of the tube 40 may be disposed in another adiabatic body 90. The tube 40 may protrude into another adiabatic body 90. The other end of the tube 40 does not protrude from the accommodation space, and thus waste of the accommodation space may be prevented. The foamed adiabatic body is an adiabatic body that is solidified after a foaming liquid is injected into a peripheral portion of the vacuum adiabatic body and then expanded. The foaming liquid may be exemplified by polyurethane. The foamed adiabatic body may generate a high pressure during the expansion process. The foamed adiabatic body may allow the foamed adiabatic body to be penetrated into a narrow space of the peripheral portion. The tube 40 may not cross over an outer boundary of another adiabatic body 90. The tube 40 may be embedded in another adiabatic body 90 and the vacuum space 50. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
Optionally, a height of the tube 40 may be secured to be greater at least twice than a diameter of the tube 40. After exhaust through the tube 40 is completed, it may be pinched off. Compression deformation may be propagated during the pinch-off. The propagating deformation may prevent deformation and breakage of the coupling portion between the tube 40 and the plate. The tube 40 may be disposed on a corner portion 211 opposite to the upper hinge among four corner portions 211 of the vacuum adiabatic body. The tube 40 may be disposed on the vacuum adiabatic body to prevent damage to the tube 40. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
Optionally, the foaming liquid may be injected downward from the top of the vacuum adiabatic body so as to use the gravity. The vacuum adiabatic body may first be filled with the foaming liquid in the lower portion. When the foaming liquid is filled, a phenomenon in which the foaming liquid is drawn downward in the direction of the gravity may occur. Expansion force of the foaming liquid is greater at the lower portion of the vacuum adiabatic body than at the upper portion. The foaming liquid disposed on the lower portion of the vacuum adiabatic body has a large expansive force due to a limitation of the foaming space, firstly, a pressure pressed by the foaming liquid in the upper portion, and secondly, the foaming liquid solidified first in the upper portion. To reduce an influence of the expansion force of the foaming liquid on the tube 40, the tube 40 may be provided above the vacuum adiabatic body. To minimize the influence of the expansion force of the foaming liquid on the tube 40, the tube 40 may be provided in the first portion 101 of the first plate at the upper side of the vacuum adiabatic body. When flexible copper is used as the material of the tube 40, the tube 40 may be directly deformed. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
Optionally, to reduce an influence of a local difference in the expansion force of the foaming liquid on the tube 40, the tube 40 may be provided above the vacuum adiabatic body. The tube 40 may be provided in the first portion 101 of the first plate at a side corresponding to an upper side of the vacuum adiabatic body. The tube 40 may be spaced a predetermined distance W1 from the side plate 15 of the vacuum adiabatic body. Since the foaming liquid is solidified in multiple times, the expansion force of the foaming liquid may be locally different. For example, the expansion force of the foam liquid at the right side of the tube 40 may be greater than the expansion force of the foam liquid at the left side of the tube 40. In this case, the tube 40 may be damaged. The damage of the tube 40 may include deformation of the coupling portion between the tube 40 and the first plate 10 and expansion damage of a seal of the tube 40. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
Optionally, an adiabatic thickness of a side at which the hinge is disposed in the vacuum adiabatic body may be thinner than that of an opposite side Since the tube 40 is disposed at the opposite side of the hinge of the vacuum adiabatic body, it is possible to reduce an adiabatic loss. In the vacuum adiabatic body, the opposite side of the hinge may refer to a side opposite to the side on which the hinge is installed. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
Optionally, the tube 40 may have an elongated portion protruding into another adiabatic body 90. The tube 40 may provide a heat conduction path of heat passing therethrough. The tube 40 provides a position at which the tube 40 is disposed by excluding the foaming liquid forming another adiabatic body 90. The tube 40 may cause the adiabatic loss of the vacuum adiabatic body. To reduce the adiabatic loss due to the tube 40, the tube 40 may be disposed on the opposite side of the hinge of the vacuum adiabatic body having the relatively thick another adiabatic body 90. The tube 40 may be provided in the first portion 101 of the first plate opposite the hinge of the vacuum adiabatic body. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
Fig. 14 is perspective view and cross-sectional views illustrating a cross-section taken along line 2-2' of (a) of Fig. 13, (a) of Fig. 14 is a cross-sectional perspective view, and (b) of Fig. 14 is a cross-sectional view.
Referring to Fig. 14, the foaming liquid is injected through a foaming liquid injection hole 470. The foaming liquid injection hole 470 may not be vertically aligned with the tube 40. The tube 40 may avoid a passing path of the foaming liquid. The foaming liquid injected through the foaming liquid injection hole may descend to a lower end of the vacuum adiabatic body without being caught in the tube 40. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
The distance W1 between the tube 40 and the side plate 15 is less than a distance W2 between the tube 40 and the upper cover 112. The upper cover 112 may be disposed on an edge of the third side. A lower cover 113 may be disposed on the fourth side of the vacuum adiabatic body facing the upper cover 112. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
Figs. 15 to 17 are views related to the cross-section taken along line 3-3' of (a) of Fig. 13, Fig. 15 is a cross-sectional view of 3-3’ of Fig. 13, Fig. 16 is an enlarged cross-sectional view of a portion Z of Fig. 15, and Fig. 17 is a cross-sectional perspective view.
Figs. 15 to 17, a thickness of the vacuum adiabatic body at the first side may be thicker than a thickness at the second side. A thickness of another adiabatic body 90 at the second side may be thicker than the thickness at the first side. Here, the thickness of the vacuum adiabatic body may mean a height between the first and second plates 10 and 20. The height of the vacuum space 50 may be the same at the first side and the second side.
Optionally, a distance W3 from a third portion 203 of the second plate to the tube 40 at the second side may be less than the distance W2 between the tube 40 and the upper cover 112. Accordingly, it is possible to further reduce the adiabatic loss leaking upward of the tube 40. A virtual extension line (X direction) of the second portion 152 of the side plate from the second side may pass through the tube 40. Accordingly, it is possible to reduce the adiabatic loss leaking from the tube 40 toward the second side of the vacuum adiabatic body. The third portion 203 of the second plate may be disposed on an edge of the first side and the second side. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
Optionally, a flange 42 may be provided on the first plate 10 for coupling the tube 40 to the first plate 10. The flange 42 may extend inward of the vacuum space 50. In this case, it is easy to insert the tube 40 into the flange 42. In this case, even in a state in which the first plate 10 and the second plate 20 are coupled, the tube 40 may be easily coupled to the flange 42. The flange 42 may extend outward of the vacuum space 50. An interference between the flange 42 and components disposed inside the vacuum space 50 may be prevented. The flange 42 may overlap the first space in the first portion 101 of the first plate.. In this case, the adiabatic loss of another adiabatic body 90 may be reduced. The overlapping may mean being aligned in the height direction of the vacuum space 50. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
An embodiment according to a position and property of the flange 42 is proposed.
Figs. 18 and 19 are views of a flange according to an embodiment, in which extension directions of the flange and positions of the flange are different from each other.
(a) and (b) of Fig. 18 illustrate a case in which the flange 42 extends outward of the vacuum space 50. (a) and (b) of Fig. 19 are a case in which the flange 42 extends inward of the vacuum space 50. (a) of Fig. 18 and (a) of Fig. 19 are cases in which the flange 42 overlaps another adiabatic body 90 in the first portion 101 of the first plate. (b) of Fig. 18 and (b) of Fig. 19 are cases in which the flange 42 overlaps the first space in the first portion 101 of the first plate.
According to a first embodiment of (a) of Fig 18, the accommodation space may be secured widely. It is possible to prevent the flange 42 from interfering with the support 30 and the heat transfer resistor. According to this embodiment, the supports 30 and the heat transfer resistors may be installed in various manners. According to this embodiment, a plurality of supports 30 and heat transfer resistors may be installed.
According to a second embodiment of (b) of Fig. 18, it is possible to reduce the adiabatic loss of another adiabatic body 90 caused by the tube 40. It is possible to prevent the flange 42 from interfering with the support 30 and the heat transfer resistor. According to this embodiment, the supports 30 and the heat transfer resistors may be installed in various manners. According to this embodiment, a plurality of supports 30 and heat transfer resistors may be installed. In this embodiment, a through-hole 170 through which the tube passes may be provided in the inner panel 111. A diameter of the through-hole 170 of the inner panel 111 may be greater than that of an outer surface of the flange 42. The flange 42 and the through-hole may be spaced apart from each other. When the tube 40 has a circular shape, an outer diameter of the tube 40 may be less than that of an inner diameter of the through-hole 170. The through-hole of the inner panel 111 may be provided to be inclined or rounded to correspond to the shape of the flange 42. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
According to a third embodiment of (a) of Fig 19, the accommodation space may be secured widely. The tube 40 may be conveniently inserted along the flange 42.
According to a fourth embodiment of (b) of Fig. 19, it is possible to reduce the adiabatic loss of another adiabatic body 90 caused by the tube 40. The tube 40 may be conveniently inserted along the flange 42. In this embodiment, the tube 40 may pass through the first portion 101 of the first plate as a whole. In this embodiment, the tube 40 may pass through the inner panel 111. A through-hole 170 may be provided in the inner panel 111. Examples of the aforementioned tube may be ports such as an exhaust port or a getter port.
In an embodiment, the vacuum adiabatic body may include a seal that seals a gap between the first plate 10 and the second plate 20 to provide a first plate 10 having a first temperature, a second plate 20 having a second temperature different from the first temperature, and a vacuum space 50. Optionally, the vacuum adiabatic body may be manufactured through a vacuum adiabatic body component preparation process of preparing the first plate and the second plate in advance, a vacuum adiabatic body component assembly process of assembling the prepared first and second plates with each other, and a vacuum adiabatic body vacuum exhaust process of discharging a gas within a space defined between the first plate and the second plate after the component assembly process. Optionally, before the vacuum adiabatic body vacuum exhaust process, the vacuum adiabatic body may be manufactured in a vacuum adiabatic boy component sealing process, in which the space between the first plate and the second plate is sealed. Optionally, after the vacuum adiabatic body vacuum exhaust process, a device assembly process in which the vacuum adiabatic body and components constituting the device may be coupled to each other may be performed.
Optionally, the vacuum adiabatic body may include a component connected to another adiabatic body 90. Examples related to the above parts are as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. The component may include a latch 81. The component may include a first portion and a second portion provided connected to the first portion. The first portion may include a portion having heat transfer resistance lower than that of the second portion. The first portion may be provided to be movable. The component may be provided at a central portion of another adiabatic body. The component may be accommodated in a groove defined in another adiabatic body. A length of the groove in the Y-axis direction may be greater than a half of a height of another adiabatic body in the Y-axis direction.
Optionally, a second another adiabatic body provided separately from another adiabatic body 90 may be provided. Examples of the second another adiabatic body are as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. The second another adiabatic body may have a height less than another adiabatic body in the Y-axis direction. The second another adiabatic body may have a volume less than another adiabatic body. The second another adiabatic body may include a portion to which a separate component distinguished from the component 81 is connected. The separate component may include a hinge. The separate component may be provided so as not to overlap a portion of the side plate 15 in the height direction of the vacuum space 50. The portion may include a portion extending in the height direction of the vacuum space. The portion may be provided to be disposed inside another adiabatic body. The portion of the support may be provided to be spaced a predetermined distance from the part in the longitudinal direction of the vacuum space. The predetermined distance may be greater than the height of the vacuum space. The portion may be provided to overlap the component in the longitudinal direction of the vacuum space. The component may be provided so as not to overlap a portion of the support 30 in the height direction of the vacuum space. The portion may include a bar 31. The portion may include the bar and an additional bar adjacent to the bar and spaced a predetermined distance from the bar. The portion of the support may be provided to be spaced a predetermined distance from the part in the longitudinal direction of the vacuum space. The predetermined distance may be greater than the height of the vacuum space. The portion may be provided to overlap the component in the longitudinal direction of the vacuum space.
Fig. 20 is a cross-sectional view of the vacuum adiabatic body, and Fig. 21 is a cross-sectional view of a peripheral portion of a vacuum adiabatic body including another thermal adiabatic body.
Referring to Figs. 20 and 21, as a length (L2-L1-L3) of the second portion 152 of the side plate increases, the more heat leakage increases. The second portion 152 of the side plate may include a portion in which the first straight portion 221 of the second plate 20 and the first plate 10 are in contact with each other or coupled to each other. The length of the second portion 152 of the side plate may be the same as the length of the first straight portion 221. The conductive heat conducted along the first plate 10 may be rapidly conducted to the outside while riding over the second plate 20 made of a metal. A distance L1 between an outer end of the first straight portion 221 and the third portion 203 of the second plate may be less than that of the second portion 152 of the side plate or the first straight portion 221. This is because, as the adiabatic distance L1 decreases, the adiabatic loss may be reduced.
A first heat leakage path (path 1) according to which the edge of the first straight portion 221 approaches the third portion 203 of the second plate, and/or a second heat leakage path (path 2) according to which a facing area of the first straight portion 221 and the second portion 202 of the second plate increases may occur. The first and second thermal leakage paths may interact with each other.
Figs. 22 and 23 are views illustrating results obtained by comparing heat leakage as a length of a straight portion increases. Fig. 22 is a view separately illustrating heat leakage in two paths serving as heat transfer paths, and Fig. 23 is a view illustrating added heat leakage of the two paths serving as the heat transfer paths.
Referring to Figs. 22 and 23, the second heat leakage path may increase as the length of the first straight portion 221 increases. The first heat leakage path may gradually decrease as the length of the first straight portion 221 increases. The reason that the first thermal leakage path tends to decrease according to the length of the first straight portion 221 is because the second thermal leakage path becomes dominant. In other words, the second thermal leakage path may increase exponentially. This is because the adiabatic performance loss through the second heat leakage path increases rapidly, and thus, the heat leakage through the first heat leakage path decreases.
Referring back to Figs. 20 and 21, the second portion 152 of the side plate may be provided with a seal for sealing the second plate 20 and the first plate 10. The seal may seal the vacuum space 50. To provide the seal, a path through which the laser beam passes and an area on which a jig for allowing the plate to adhere is placed may be required. The first straight portion 221 may have a minimum length for the sealing. A size of the laser beam may be about 0.5 mm. A contact interval of the sealing jig on either side of the left and right sides is about 2 mm to about 3 mm. The length (L2-L1-L3) of the first straight portion 221 may be at least about 5 mm or more to provide a gap for the sealing jig provided on at least one side and a gap through which the laser beam passes. The interval of about 5 mm may be provided as an interval capable of supporting the second plate 20 during a drawing process of processing the second plate 20.
When the length of the first straight portion 221 is long, a foaming liquid may be introduced between the first plate 10 and the second plate 20. The first plate 10 and the second plate 20 may not be coupled outside of the seal. Another adiabatic body 90 may be filled with a foamed adiabatic body. The foam adiabatic body may be provided by being solidified after injection of a high-pressure foaming liquid. The foaming liquid may be foamed at a high pressure to fill a narrow corner of another adiabatic body 90. The high-pressure foaming liquid may be injected between the first plate 10 and the second plate 20 at an edge of the first straight portion 221. The high-pressure foaming liquid may invade the seal to damage the seal or to peel the first plate 10. The damage of the seal may be concentrated on the corner portion 211 of the vacuum adiabatic body. This is because, in the corner portion 211, there are non-uniform in output of the laser beam, unevenness in member, and the like when the seal is provided. For this, the length of the first straight portion 221 may be limited to less than an interval between a pair of adjacent bars. When the pitch of the bar is about 23 mm, the length of the first straight portion 221 may be about 14+-3 mm.
The trapped air may be provided in the vicinity of the seal. The trapped air may be generated by propagation of deformation of the first plate 10 along the continue first plate 10 and magnetic shape of the first straight portion 221. The air contained in the trapped air may be discharged in the vacuum exhaust process. The smaller the air in the trapped air, the shorter a process time of the vacuum exhaust process. The length of the first straight portion 221 may be shortened, and thus, a small space in which the trapped air is placed may be provided.
In the depth direction (Z-axis) of the vacuum space 50, components necessary for the operation of the vacuum adiabatic body may be mounted. Here, the component may include a hinge. The hinge mounting portion to which the hinge is mounted may not interfere with or not be in contact with the first straight portion 221. A length of the hinge shaft for the hinge may be about 8 mm. A length of the hinge case surrounding the hinge is about 14 mm to about 16 mm. A distance from the edge of the first straight portion 221 to the third portion 203 (edge of the vacuum adiabatic body) of the second plate may be greater than about 14 mm to about16 mm. More preferably, to provide a gap between the hinge case and the first straight portion 221, the third portion 203 of the second plate (edge of the vacuum adiabatic body) at the edge of the first straight portion 221 may be greater than about 20 mm.
The length of the first straight portion 221 may be greater than the height of the vacuum space 50. A height of the vacuum space may be about 8 mm to about 9 mm. The length of the first straight portion 221 may be greater than about 9 mm. The heat conduction in the height direction of the vacuum space 50 and heat conduction in the longitudinal direction of the vacuum space 50 may match each other. An inner end of the first straight portion 221 may be in contact with the first curved portion 231 to conduct first conductive heat to a side of the second plate 20 and second conductive heat from the first straight portion 221 to an outer end of the first straight portion 221. The first conductive heat and the second conductive heat may have an equal degree in terms of total insulation loss of the vacuum adiabatic body. This is because if the heat loss in any one area is large, the corresponding area becomes the leakage point of the entire heat transfer system. Even if the length of the first straight portion 221 is greater than a certain range, another adiabatic body 90 may be insulated.
The outer end of the first straight portion 221 may not be in contact with the third portion 203 of the second plate. Thus, rapid heat conduction may be prevented. The height of the vacuum space 50 may be less than the distance L1 between the outer end of the first straight portion 221 and the third portion 203 of the second plate. Thus, the adiabatic performance loss due to the heat conduction between the outer end of the first straight portion 221 and the third portion 203 of the second plate may be reduced rather than the adiabatic performance loss of the vacuum space 50. Since the first straight portion 221 is a thick metal and is protected by another adiabatic body 90, an adiabatic performance effect may be obtained. However, the conductive heat flowing through the first straight portion 221 may reach a considerable amount. The heat loss between the outer end of the first straight portion 221 and the third portion 203 of the second plate may match the vacuum space 50, and thus, the adiabatic performance of the entire heat transfer system can be improved.
The height of the vacuum space 50 may be less than one half of the distance L1 between the outer end of the first straight portion 221 and the third portion 203 of the second plate. This is because the adiabatic performance of the vacuum space 50 is superior to that of another adiabatic body 90.
Referring to back Figs. 22 and 23 again, when the length of the first straight portion 221 is half the length of the vacuum space 50, the heat leakage through the first straight portion 221 may be the lowest. The length of the first straight portion 221 may be equal to or more than one half the height of the vacuum space 50. When the length of the first straight portion 221 is less than a quarter of the vacuum space 50, the heat leakage may rapidly increase. A length of the first straight portion 221 having the same heat leakage amount as the heat leakage amount when the length of the first straight portion 221 is one quarter of the vacuum space 50 may be defined. The length of the first straight portion 221 may be less than the adjacent distance (pitch of the bars) between the bars provided in the support. The adjacent spacing between the bars may be provided as an interval of about 23 mm.
According to the embodiment, the vacuum adiabatic body that is capable of being applied to real life may be provided.

Claims (20)

  1. A vacuum adiabatic body comprising:
    a first plate;
    a second plate;
    a seal configured to seal a gap between the first plate and the second plate so as to provide a vacuum space; and
    a side plate extending in a height direction of a vacuum space,
    wherein the second plate and the side plate comprise a plurality of straight portions.
  2. The vacuum adiabatic body according to claim 1, wherein a length of a first straight portion is greater than a height of the vacuum space.
  3. The vacuum adiabatic body according to claim 1, wherein a length of a first straight portion is greater than one half of a height of the vacuum space.
  4. The vacuum adiabatic body according to claim 1, wherein a length of a first straight portion is greater than about 9 mm.
  5. The vacuum adiabatic body according to claim 1, wherein a length of a first straight portion is at least 5 mm or more to provide a gap for a sealing jig and a gap through which laser beam passes.
  6. The vacuum adiabatic body according to claim 1, wherein an adjacent interval between the bars is about 23 mm or less.
  7. The vacuum adiabatic body according to claim 1, wherein, when a pitch of the bar is about 23 mm, a length of a first straight portion is about 14+-3 mm.
  8. The vacuum adiabatic body according to claim 1, further comprising a support configured to maintain the vacuum space.
  9. The vacuum adiabatic body according to claim 8, wherein a length of a first straight portion that is furthest from a center of the vacuum space among the plurality of straight portions is less than an interval between adjacent bars provided on the support.
  10. A vacuum adiabatic body comprising:
    a first plate;
    a second plate;
    a seal configured to seal a gap between the first plate and the second plate so as to provide a vacuum space;
    a side plate extending in a height direction of a vacuum space; and
    a side plate configured to connect a first plate and a second plate in a height direction of the vacuum space,
    wherein the second plate and the side plate comprise a first straight portion, a second straight portion under the first straight portion, a third straight portion between the first and second straight portions, a first curved portion configured to connect the first and third straight portions to each other, and a second curved portion configured to connect the second and third straight portions to each other in a height direction (Y-axis) of the vacuum space.
  11. The vacuum adiabatic body according to claim 10, wherein a distance between an edge of the first straight portion and the second pate is greater than about 14 mm to about 16 mm.
  12. The vacuum adiabatic body according to claim 10, wherein a height of the vacuum space is less than a distance between an outer end of the first straight portion and a third portion of the second plate.
  13. The vacuum adiabatic body according to claim 10, wherein a height of the vacuum space is less than one half of a distance between an outer end of the first straight portion and a third portion of the second plate.
  14. The vacuum adiabatic body according to claim 10, wherein an outer end of the first straight portion is not in contact with the second plate.
  15. A vacuum adiabatic body comprising:
    a first plate having a first temperature;
    a second plate having a second temperature different from the first temperature; and
    a seal configured to seal a gap between the first plate and the second plate so as to provide a vacuum space,
    wherein the vacuum adiabatic body is manufactured by a vacuum adiabatic body component preparation process of preparing the first plate and the second plate in advance, a vacuum adiabatic body component assembly process of assembling the prepared first and second plates, and a vacuum adiabatic body vacuum exhaust process of discharging a gas in a space defined between the first plate and the second plate after the component assembly process.
  16. The vacuum adiabatic body according to claim 15, wherein the second plate and the side plate comprises a first straight portion, a second straight portion under the first straight portion, a third straight portion between the first and second straight portions, a first curved portion configured to connect the first and third straight portions to each other, and a second curved portion configured to connect the third and second straight portions to each other in a height direction (Y-axis) of the vacuum space.
  17. The vacuum adiabatic body according to claim 16, wherein a length of the first straight portion is less than an interval between adjacent bars provided on the support.
  18. The vacuum adiabatic body according to claim 16, wherein a length of a first straight portion is greater than a height of the vacuum space to provide a gap for a sealing jig and a gap through which laser beam passes.
  19. The vacuum adiabatic body according to claim 16, wherein a length of a first straight portion is greater than one half of a height of the vacuum space.
  20. The vacuum adiabatic body according to claim 16, wherein a length of a first straight portion is greater than about 9 mm.
PCT/KR2021/015509 2020-11-02 2021-11-01 Vacuum adiabatic body WO2022092939A1 (en)

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JP2016080281A (en) * 2014-10-20 2016-05-16 日立アプライアンス株式会社 Heat insulation box body and heat insulation door
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JP2000266459A (en) * 1999-03-15 2000-09-29 Mitsubishi Electric Corp Heat-insulating box body
JP2011033079A (en) * 2009-07-30 2011-02-17 Zojirushi Corp Heat insulating panel and method for manufacturing the same
JP2016080281A (en) * 2014-10-20 2016-05-16 日立アプライアンス株式会社 Heat insulation box body and heat insulation door
KR20170016242A (en) * 2015-08-03 2017-02-13 엘지전자 주식회사 Vacuum adiabatic body and refrigerator
CN109312889A (en) * 2016-06-13 2019-02-05 日新制钢株式会社 The manufacturing method and vacuum insulating panel of vacuum insulating panel

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