WO2022090442A1 - Gas compressor unit for oil wells - Google Patents
Gas compressor unit for oil wells Download PDFInfo
- Publication number
- WO2022090442A1 WO2022090442A1 PCT/EP2021/080081 EP2021080081W WO2022090442A1 WO 2022090442 A1 WO2022090442 A1 WO 2022090442A1 EP 2021080081 W EP2021080081 W EP 2021080081W WO 2022090442 A1 WO2022090442 A1 WO 2022090442A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- gas
- suction
- port
- discharge
- cylinder
- Prior art date
Links
- 239000003129 oil well Substances 0.000 title claims abstract description 21
- 238000013022 venting Methods 0.000 claims abstract description 19
- 239000007788 liquid Substances 0.000 claims abstract description 17
- 230000033001 locomotion Effects 0.000 claims description 24
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 abstract description 10
- 239000012530 fluid Substances 0.000 description 27
- 238000000605 extraction Methods 0.000 description 21
- 239000003921 oil Substances 0.000 description 18
- 238000004519 manufacturing process Methods 0.000 description 17
- 239000003570 air Substances 0.000 description 11
- 238000005086 pumping Methods 0.000 description 8
- 239000010779 crude oil Substances 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 5
- 238000007789 sealing Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 210000002445 nipple Anatomy 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000012080 ambient air Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000001627 detrimental effect Effects 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- CNQCVBJFEGMYDW-UHFFFAOYSA-N lawrencium atom Chemical compound [Lr] CNQCVBJFEGMYDW-UHFFFAOYSA-N 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000002028 premature Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- AILDTIZEPVHXBF-UHFFFAOYSA-N Argentine Natural products C1C(C2)C3=CC=CC(=O)N3CC1CN2C(=O)N1CC(C=2N(C(=O)C=CC=2)C2)CC2C1 AILDTIZEPVHXBF-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 244000308495 Potentilla anserina Species 0.000 description 1
- 235000016594 Potentilla anserina Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- ORQBXQOJMQIAOY-UHFFFAOYSA-N nobelium Chemical compound [No] ORQBXQOJMQIAOY-UHFFFAOYSA-N 0.000 description 1
- 230000000414 obstructive effect Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000003534 oscillatory effect Effects 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/16—Filtration; Moisture separation
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/123—Fluid connections
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B41/00—Pumping installations or systems specially adapted for elastic fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/10—Other safety measures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B5/00—Machines or pumps with differential-surface pistons
- F04B5/02—Machines or pumps with differential-surface pistons with double-acting pistons
Definitions
- the present invention relates to the field of machinery, arrangements and devices used in the oil industry, and more particularly it refers to a gas extracting and transferring unit for oil wells that allows reducing pressure in the well annulus depending on the well gas contribution, thus increasing the production of fluid from it.
- this gas compressor unit is completely independent from the systems commonly used for oil extraction, such as, for example, AIB (Independent Pumping Unit, for its abbreviation in Spanish) rod pumps, PCP, electro-submersible pumps, "PLUNGER LIFT” type pumps, etc., and in turn, it allows programming the required pressure in the well.
- AIB Independent Pumping Unit
- AIB rod pumps are well known in the oil industry, and are known to allow carrying out mechanical extraction of crude oil from oil wells.
- Rod pumps are commonly used in many oilfields, and depending on the size of the pump, 5 to more than 50 m3 of a mixture of crude oil and water can generally be produced in 24 hours.
- the size of the pump is also determined by the depth and weight of the crude oil to be extracted, wherein a deeper extraction requires more energy to move greater lengths of fluid column.
- a connecting rod-crank mechanism converts the motor rotary motion into a reciprocating vertical movement that moves the pump rod, and produces the typical pitch movement.
- the AIB rod pump allows the extraction of crude oil from wells.
- the speed of reciprocating movement of the piston of McCoy is limited to the speed of the pump for extracting the oil.
- McCoy can not control the well pressure because the oil extracting pump can not be stopped and the speed thereof can not be reduced all of which would be detrimental for the oil extracting operations.
- US Patent Application Publication No. 2015/0233368 A1 to Gallaway discloses a gas compressor comprising a motor, a pinion operatively coupled to the motor, a rack gear driven by the pinion, at least one inlet gas connection and at least one outlet gas connection, and a piston and piston rod reciprocal within a compressor cylinder.
- the piston rod is coupled to the rack gear, whereby gas entering the compressor cylinder through the at least one inlet gas connection is compressible within the cylinder by the piston and dischargeable from the cylinder through the at least one outlet gas connection.
- the pump of Gallaway operates in a horizontal position and is mounted in a skid.
- Gallaway is its durability over time. When working 24 hours and subjected to constant cyclic loads on the flanks of the teeth, all the moving parts suffer from wear, namely pinion, rack, bearings, seals, gaskets. Gallaway requires lubrication and this is a critical point in the drive. It must be checked and changed periodically and it is a critical point because the lube can mix with the gas through package of the axial reciprocating shaft. In addition Gallaway is limited to a short range of speeds. With speeds greater than 20rpm a much more robust and more powerful system would have to be placed to avoid premature breakage. Gallaway is also limited by the power transmission of the rack and pinion assembly, therefore high geared motor power is required to handle a high pressure range.
- US Patent Application Publication No. 2007/0251379 A1 to Lund granted as US Patent No. 7,721 ,641, discloses an air compression apparatus comprised of a frame, a tank, and a motor drive mechanism operably connected to the motor and at least one piston assembly operably connected to the drive mechanism and configured to move within a respective cylinder mounted to the frame.
- the piston assembly includes (1) a piston body; (2) a piston rod having a hollow bore for receiving outside air and connected to the drive mechanism and to the piston body.
- the upward travel of the piston body as caused by the drive mechanism opens the piston valve and allows ambient air to be drawn through the hollow bore into the cylinder, and downward travel of the piston body closes the piston valve so as to compress the air within the cylinder.
- the drive mechanism comprises a motro that moves, through a belt, a wheel connected to the piston rod.
- cylinder 130 not only is provided of lateral oscillation but also the cylinder is caused to oscillate vertically relative to the crank 120 as the crank rotates.
- the vertical oscillating motion of the cylinder assembly 130 relative to the crank 120 causes a controlled variation in the speed of the piston 140 relative to the cylinder 130 and to the compressed air load within the cylinder, providing for a controlled variation in the leverage applied by the crank 120 against the compressed air load.
- the valve (not shown) at the bottom of the piston 140 is pulled open by the action of a vacunnl created in the bottom chamber of the cylinder 130, so that ambient air then passes through the hollow piston rod 170 and open valve into the bottom chamber.
- the valve at the bottom of the piston is closed, and the air in the bottom chamber is compressed by the downward movement of the piston 140 and driven through a check valve 180 into the pressure tank 102 or into the chamber in the cylinder 130 above the piston 140.
- a valve 142 at the top of the piston admits air through the hollow piston rod 170 into the upper chamber.
- Lund discloses a structure to compress only air entering through a bore in the piston rod 170, with a valve at the piston 140 to direct the entering air to the upper chamber or to the lower chamber of the cylinder. That is, only one input is provided for air, not operable to admit and exit gas by different separate input and output ports. Lund is not designed for suction of gas from an oil well and for directing the gas to a circulation circuit or gas production line and/or related reservoirs.
- It is still another object of the present invention to provide a gas compressor unit for oil wells comprising a driving system to actuate a piston-cylinder assembly wherein the speed of driving system can be varied by the VFD according to the well conditions, wherein the required pressure in the well can be controlled, by monitoring the pressure with a transmitter and by varying the speed of the equipment and wherein the gas pump unit is absolutely independent of any oil pump unit that is simultaneously operating in the same well.
- It is even another object of the present invention to provide a gas compressor unit for oil wells comprising a driving system to actuate a piston-cylinder assembly wherein no lubrication in the driving mechanisms are required and wherein pressure sensors and security valves are provided for the event that the gas in the well suddenly increases, in which case the valves open to direct the excess pressure to a gas venting tube spaced apart from the pump or compressor components.
- It is still another object of the present invention to provide a gas compressor unit for oil wells comprising at least one compressor cylinder having at least one gas inlet in connection with the well, at least one gas outlet, one pivoting lower end and a double-acting piston whose drive shaft is connected to a drive motor, which can be an electric, hydraulic or combustion motor, said drive motor being connected to a pressure transmitter operatively connected to a pressure switch which is in turn operatively connected to the well.
- a gas compressor unit for oil wells comprising: a base, a stand element in the base, a rotary drive motor mounted in an upper end of the stand element; an output rotary shaft of said rotary drive motor; a connecting rod having an end affixed to said output rotary shaft to rotate with the output rotary shaft, and an opposite end including a first bearing; a connection element rotatably connected to said opposite end of the connecting rod through the first bearing; at least one compressor cylinder having a first end and a second end, with the second end pivotally connected to a support fixed in the base, and a double-acting piston having a driving shaft which is connected to said connection element for moving the doubleacting piston with reciprocating movement, at least one first gas inlet/outlet port in the first end of the compressor cylinder, at least one second gas inlet/outlet port in the second end of the compressor cylinder, a valves framework affixed to the base, the valves framework having a first framework port connected by a
- Figure 1 shows an exemplary schematic view of the gas compressor unit for oil wells according to the present invention, wherein it has been illustrated, merely by way of example, in connection with the corresponding parts installed in the well,
- Figure 2 shows a perspective view of the gas compressor unit for oil wells according to the present invention
- Figures 3 and 4 show a sectional view of the gas compressor unit according to the present invention, wherein the direction of advancement of the piston can be observed allowing gas entry and simultaneous compression/discharge thereof,
- Figure 5 shows a perspective view of another embodiment of the invention
- Figure 6 shows another perspective view of the embodiment of figure 5
- Figure 7 shows a detailed perspective view of the embodiment of figure 5, where the valves framework is shown in more detail
- Figure 8 shows another view of the embodiment of figure 7, where a venting gas tube has been removed to allow a better view of the valves framework
- Figure 9 shows a detailed view of a lower section or lower or second end of the compressor cylinder wherein the oscillating mounting of the cylinder in the base is shown.
- the invention consists of a new gas compressor unit for oil wells which is an unit independent from the AIB rod pumps that allows regulated extraction of gas to keep the gas pressure constant inside the well and thus allow the extraction of oil without any inconvenience.
- Figure 1 illustrates the compressor unit in connection with the respective parts of the well.
- both the separation distances and the dimensions of the illustrated components have been illustrated disproportionately, it being understood that this is not a limitation for the invention and that in practice it correctly adapts to the demands of the place.
- the compressor unit for oil wells of the present invention is indicated by the general reference 1 and comprises at least one compressor cylinder 2 having an upper part 3 on which an upper sealing cover 4 is mounted and a lower part 5 on which a lower sealing cover 6 is mounted, both covers 4 and 6 being fixed to the cylinder 2 by respective bolts, pins or similar fixing elements.
- said compressor cylinder 2 comprises an upper gas cylinder inlet/outlet mouth 7 provided in the upper part 3 and a lower gas cylinder inlet/outlet mouth 8 provided in the lower part 5.
- the compressor cylinder 2 comprises a double-acting piston 9 whose drive shaft 10 passes through the upper cover 4 and has a proximal end that has a connection element 11 provided with a bearing 12 on which a connecting shaft 13 is fixed, said connecting shaft 13 allowing the connection between said driving shaft 10 and a respective connecting rod 14 which is connected to a drive motor 15-reducer 16 by means of the shaft 17 of the latter.
- the drive motor 10 may be a combustion, hydraulic or electric drive motor, but it is preferably an electric motor which is operatively connected to a pressure switch 18 by a pressure transmitter 41 which is used to control the speed of said motor -reducer, the pressure switch 18 being used to set or establish the start/stop pressure and being operatively connected to the well, more particularly to the annulus space between the casing and the extraction pipe.
- the pressure in the well can be programmable without any inconvenience, this not being possible by any of the conventional devices of the prior art since they operate with the beam pump stroke and there is no way of being able to program the pressure required in the well.
- the pressure transmitter 41 measures the pressure in the annulus and regulates the rotational revolution of the motor so that the piston moves at a greater or lower speed inside the compressor cylinder. This allows the extraction of gas in accordance with gas pressure existing inside the annulus.
- the pressure transmitter 41 sends a signal to the variable speed drive of the motor so that it rotates at higher revolutions and thus generating a greater speed in the piston movement, consequently extracting a greater amount of gas from the annulus in order to reduce the pressure existing in it.
- the use of the pressure transmitter makes it possible to know the pressure in the annulus and to maintain the ideal pressure therein on a constant basis. In turn, owing to the pressure switch arrangement and the pressure transmitter, the required pressure inside the well can be programmable according to the operating conditions of the moment.
- the connecting rod 14 provides an eccentric movement rectilinear to the drive shaft 10 of the piston 9 which moves longitudinally inside the compressor cylinder 2 to allow the entry of gas as well as, simultaneously, its compression and discharge.
- said driving shaft 10 performs a rectilinear eccentric movement, it causes the compressor cylinder 2 to pivot in a tilting manner.
- a pivoting lower end is provided which comprises a lower arm 19 provided with a bearing 20 through which a shaft 21 passes whose ends are fixed to respective lateral support plates (not shown) provided with bearings (not shown) and which are mounted on a frame (not shown) that supports the general structure of the unit of the invention. In this way, pivoting from the lower end is allowed accompanying the eccentric rectilinear movement of the drive shaft 10 and the tilting movement of the cylinder 2.
- the invention comprises at least one main gas inlet 22 in connection with the well annulus and at least one main gas outlet 23 in connection with the gas production line and/or related reservoirs.
- main gas inlet 22 is on the right, while the main gas outlet is on the left, this does not imply that the invention is limited to said configuration, but other arrangements can be considered and used without any inconvenience.
- the main gas inlet 22 bifurcates and projects into a lower gas inlet 24 which is in connection with the lower gas cylinder inlet/outlet 8 of the lower part 5 of the cylinder 2 through a unidirectional check valve 25, and in a upper gas inlet 26 which is connected to the upper gas cylinder inlet/outlet 7 of the upper part 3 of the compressor cylinder 2 by another unidirectional check valve 27.
- the present invention has a lower gas outlet 28 which is connected to the lower gas cylinder inlet/outlet 8 by a unidirectional check valve 29 and an upper gas outlet 30 which is connected to the upper gas cylinder inlet/outlet 7 through another unidirectional check valve 31 , both gas outlets 28 and 30 extending and being connected to the main gas outlet 23.
- projections and bifurcations mentioned above include tubes or pipes 32 as well as bends 33, shut-off valves, connectors, flanges, seals, stuffing boxes, etc., as best illustrated in Figures 1 to 4.
- the main gas inlet 22 and the main gas outlet 23 have connectors 34 and are connected to the well and reservoir/production line respectively by means of a conduit 40 or conduits such as duct(s), pipe(s), hose(s) or the like.
- the main gas inlet 22 is in connection with a suction gas outlet 35 from which the gas of the well annulus comes, while said main outlet of gas 23 is in connection with a discharge gas inlet 36 which is projected towards the gas production line and/or related reservoirs.
- a suction gas outlet 35 from which the gas of the well annulus comes
- a discharge gas inlet 36 which is projected towards the gas production line and/or related reservoirs.
- both the direction of gas circulation and the main gas inlet and outlet are not limited to what has been described above, but can be adapted for having other configurations without any inconvenience.
- the unit has been remarkably improved by removing the drawbacks of having long hoses 40 constantly moving as a result of the pivoting motion of cylinder 2.
- the unit is mounted at a distance of 5 o 10 meters from the oil well and these long hoses may be damaged by the friction against the soil, which leads to wearing of the hoses and dangerous gas leaks by punctures. This is not a problem that must be faced by Lund, cited above, that receives outside air by the hollow bore of the piston rod. There are no connections to any spaced apart oil well.
- the unit of this embodiment comprises a base 101 mounted on a frame or modular frame chassis 102, at least one stand element 103 in the base 101 , that can be a pillar or a hollow pillar to house components, and a rotary drive motor 104 mounted in an upper end of stand element 103.
- Said rotary drive motor 104 comprises an output rotary shaft 105 that is connected to a connecting rod 106 having an end 107 affixed to said output rotary shaft 105 to rotate with the output rotary shaft 105, and an opposite end including a first bearing 108.
- a connection element 109 is connected to said opposite end of the connecting rod 106 through the first bearing 108.
- Rotary drive motor 104 is connected to a pressure transmitter operatively connected to a pressure switch which in turn is operatively connectable to the well, as described with respect to the embodiment of Figure 1. Additionally, said rotary drive motor is an electric motor and is connected to a motor gear reducer 150.
- the invention provides at least one compressor cylinder 110 having a first end 111 and a second end 112, with the second end 112 pivotally connected to a support 113 fixed in the base 101, and a double-acting piston (not shown) inside the cylinder, having a driving shaft 114 which is connected to connection element 109 for moving the double-acting piston with reciprocating movement.
- the internal configuration of the compressor cylinder 110 is similar to the structural configuration of said compressor cylinder 2 illustrated in figures 3 and 4.
- compressor cylinder 110 comprises an upper sealing cover 115 and a lower sealing cover 116, both covers 115 and 116 being fixed to the cylinder 110 by respective bolts, pins or similar fixing elements.
- second end 112 of compressor cylinder 110 has a lower arm 117 provided with a second bearing 118 to pivot around a shaft 119 in support 113 that is stationary affixed to base 101. This allows the oscillatory or pivoting movement of compressor cylinder 110.
- At least one first gas inlet/outlet port 120 in first end 111 of compressor cylinder 110 and at least one second gas inlet/outlet port 121 in second end 112 of compressor cylinder 110 are provided.
- a valves framework 122 is affixed to base 101 , preferably to stand element 102 through respective supports 123 with clamps.
- a lower branch 149 and an upper branch 149, Figure 8, comprise respective lower tube or conduit 151 and upper tuve or conduit 152, both of them clamped at lower and upper supports 123.
- Valves framework 122 has a first framework port 124 connected by a first flexible conduit 125 to first gas inlet/outlet port 120 of compressor cylinder 110, and a second framework port 126 connected by a second flexible conduit 127 to second gas inlet/outlet port 121 of compressor cylinder 110.
- the invention provides a discharge branch 128 and a suction branch 129, wherein discharge branch 128 has a pair of discharge check valves 130a, 130b and a discharge branch port 131 between discharge check valves 130a, 130b.
- Suction branch 129 has a pair of suction check valves 132a, 132b and a suction branch port 133 between suction check valves 132a, 132b.
- the discharge check valves and the suction check valves are unidirectional check valves, such that they are arranged as illustrated to define a fluid flow circulation, preferably only gas but gas with some humidy degree and even liquid.
- the sense of circulation will be defined by the movement of the piston inside the cylinder as it will be disclosed below.Connection between valves and ports are made by respectives couplings, seals, nipples, conduits or tubing, which are illustrated while not precised indicated by reference numbers to keep the drawings clear.
- the invention provides a liquid separator 134 having a first end 135 connected to suction branch port 133 via respectivecurved couplings, conduits, tubing, seals, unions or nipples, and a second end 136 connected to a suction hose 137 through a spigot, closing or shutoff valve 138.
- Suction hose 137 is connected to the well as is hose 40 with suction gas outlet 35 shown in Figure 1. Gas, ocasionally containing debris, water and oil, is sucked from the oil well through hose 137 and directed to separartor 134 wherein liquid and debris is separated and discharged through a lower conduit having a shutoff or closing valve 140.
- the present invention further comprises a gas venting tube 141 connected to security valves and between liquid separator 134 and discharge branch port 131. More particularly, said security valves are a first security valve 142 connected between liquid separator 134 and gas venting tube 141, and a second security valve 143 connected between gas venting tube 141 and discharge branch port 131. Furthermore, the invention provides a suction pressure sensor 144 that is connected to at least one of liquid separator 134, as shown, and suction branch port 133, and a discharge pressure sensor 145 that is connected between a discharge hose 146 and second security valve 143.
- Discharge hose 146 is connected to a shutoff or closing valve 147 which in turnis operatively connected to discharge branch port 131, with discharge pressure sensor 145 being connected between valve 147 and port 131.
- Connections between said ports, security valves, sensors and gas venting tube 141 are made by respective connectors, nipples, seals, conduits, tubings and the like as it is clearly illustrated.
- the arrangement of the security valves, the sensors and the gas venting tube allows venting of gas and excessive pressure in the event of an unexpected increasing or peak of pressure whithin the circuit.
- the invention remarkably improves the security of the installation and provides a solution to the above mentioned drawbacks relating to the movement of sensible parts in the embodiment of Figures 1-4.
- the invention also solves the problems of friction of hoses in the soil, premature wearing of hoses and moving parts.
- suction check valve 132a is located to allow the fluid flow upwardly, withsuction check valve 132b being arranged to permit the fluid flow downwardly as indicated by the arrows.
- discharge check valve 130a is arranged to allow fluid flow downwardly and discharge check valve 130b is mounted to permit fluid flow upwardly, as indicated by the arrows.
- first flexible conduit 125 passes through first framework port 124, and continuous to discharge check valve 130a.
- the fluid passes through valve 130a because it is open while valve 130b is closed.
- the fluid is finally exited through discharge branch port 131 and discharge hose 146.
- hose 146 is connected to any gas collecting installation as is in the case of Figure 1.
- the pressure without the compressor or pumping unit was 3 psi, changing to -4 (four negative) psi by using the compressor or pumping unit of the present invention, resulting consequently that, that difference of vacuum pressure allows a greater production.
- the compressor unit for oil wells of the present invention is constituted and constructed, which is independent from the operation of the AIB rod pump and in turn, it allows the variation of the piston moving speed to extract a greater or lesser amount of gas in accordance with the existing pressure in the well annulus owing to the novel arrangement of the pressure transmitter and pressure switch. That is to say, the pressure is programmable, this being not possible with any conventional mechanism of the prior art. It is emphasized that the gas extraction cycle is continuous during the period of oil extraction.
- the compressor unit allows maintaining a constant gas pressure in the well, since it has the pressure switch and pressure transmitter that controls the piston speed according to the gas flow to be extracted, pressure being programmable;
- the unit of the invention is environment friendly since it does not generate excessive noise
- Compressor accessories horizontal check valves, bends, tee's, tubes, etc. designed to work in media with gas flow;
- the invention allows varying the piston drive amount according to what we want by means of the variable speed drive that drives the motor and without depending on the frequency of actuation of the mechanical pumping as it occurs with the units of the prior art.
- the unit of the invention allows the compressor to be smaller since there being more frequency a smaller compressor is needed, thus allowing regulating the gas pressure of the well as desired owing to the arrangement of the pressure switch and pressure transmitter connected to the casing that, according to the desired programmed pressure, varies the speed of the motor that drives the compressor and therefore extracts more or less gas.
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202180073981.0A CN116547456A (en) | 2020-10-30 | 2021-10-29 | Gas compressor unit for oil well |
ROA202300168A RO137709A2 (en) | 2020-10-30 | 2021-10-29 | Gas compressor unit for oil wells |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US17/084,905 US11415140B2 (en) | 2017-05-19 | 2020-10-30 | Gas compressor unit for oil wells |
US17/084,905 | 2020-10-30 |
Publications (1)
Publication Number | Publication Date |
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WO2022090442A1 true WO2022090442A1 (en) | 2022-05-05 |
Family
ID=78598964
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/EP2021/080081 WO2022090442A1 (en) | 2020-10-30 | 2021-10-29 | Gas compressor unit for oil wells |
Country Status (4)
Country | Link |
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CN (1) | CN116547456A (en) |
EC (1) | ECSP23039457A (en) |
RO (1) | RO137709A2 (en) |
WO (1) | WO2022090442A1 (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2459334A (en) * | 1944-10-09 | 1949-01-18 | Patterson | Method and means for pumping air in air balanced pumping units |
US4530646A (en) | 1983-04-12 | 1985-07-23 | Mccoy Charles D | Pump jack operated compressor |
US20070251379A1 (en) | 2004-05-21 | 2007-11-01 | Lund Morten A | Air Compression Apparatus and Method of Use |
US20150233368A1 (en) | 2014-02-18 | 2015-08-20 | Level Best Technologies Ltd. | Rack and Pinion Driven Gas Compressor |
US20180334894A1 (en) * | 2017-05-19 | 2018-11-22 | Juan Carlos Marie ARLANDIS | Gas pumping unit for oil wells |
-
2021
- 2021-10-29 WO PCT/EP2021/080081 patent/WO2022090442A1/en active Application Filing
- 2021-10-29 RO ROA202300168A patent/RO137709A2/en unknown
- 2021-10-29 CN CN202180073981.0A patent/CN116547456A/en active Pending
-
2023
- 2023-05-29 EC ECSENADI202339457A patent/ECSP23039457A/en unknown
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2459334A (en) * | 1944-10-09 | 1949-01-18 | Patterson | Method and means for pumping air in air balanced pumping units |
US4530646A (en) | 1983-04-12 | 1985-07-23 | Mccoy Charles D | Pump jack operated compressor |
US20070251379A1 (en) | 2004-05-21 | 2007-11-01 | Lund Morten A | Air Compression Apparatus and Method of Use |
US7721641B2 (en) | 2004-05-21 | 2010-05-25 | Us Airflow | Air compression apparatus and method of use |
US20150233368A1 (en) | 2014-02-18 | 2015-08-20 | Level Best Technologies Ltd. | Rack and Pinion Driven Gas Compressor |
US20180334894A1 (en) * | 2017-05-19 | 2018-11-22 | Juan Carlos Marie ARLANDIS | Gas pumping unit for oil wells |
Also Published As
Publication number | Publication date |
---|---|
ECSP23039457A (en) | 2023-10-31 |
CN116547456A (en) | 2023-08-04 |
RO137709A2 (en) | 2023-10-30 |
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