WO2022089581A1 - Assembly method and system for flat array sar antenna unfolding system - Google Patents

Assembly method and system for flat array sar antenna unfolding system Download PDF

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Publication number
WO2022089581A1
WO2022089581A1 PCT/CN2021/127427 CN2021127427W WO2022089581A1 WO 2022089581 A1 WO2022089581 A1 WO 2022089581A1 CN 2021127427 W CN2021127427 W CN 2021127427W WO 2022089581 A1 WO2022089581 A1 WO 2022089581A1
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panel
hinge
antenna
rod
attitude adjustment
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PCT/CN2021/127427
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French (fr)
Chinese (zh)
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李云
张加波
韩建超
曾婷
李德勇
刘博�
张志强
鲁利刚
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北京卫星制造厂有限公司
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Publication of WO2022089581A1 publication Critical patent/WO2022089581A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H1/00Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for

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  • the invention relates to an assembly method and system of a flat panel array SAR antenna deployment system, in particular to a high-precision automatic assembly method and system of a large flat panel array SAR antenna deployment system, belonging to the technical field of mechanical engineering.
  • the large-scale flat-panel array SAR antenna is an important part of satellites and an important physical platform for directly performing satellite functions. It is a new type of space structure produced with the rapid development of aerospace technology in recent years. , Earth observation and military reconnaissance and many other fields.
  • the flat-panel array SAR antenna deployment system is a key component of the satellite.
  • the antenna deployment system consists of a complex deployable space truss mechanism.
  • the size of each rod system is highly coupled, and the interface between the rod system and the hinge is highly matched. Factors such as the locking angle of the hinge, the clearance of the rotating shaft, the length of the rod, and the spatial position of the hinge and the joint will affect the assembly and deployment accuracy of the antenna, thereby affecting the observation accuracy and performance of the satellite.
  • the size of the flat-panel array SAR antenna is getting larger and larger, which leads to an increase in the size and number of rods in the deployment system. In order to ensure the accuracy of the antenna, it is necessary to assemble the antenna deployment system with high precision.
  • the installation and adjustment of the large-scale flat-panel array SAR antenna deployment system is mainly manual operation. Because the spatial position of the antenna hinge and the rod system is difficult to accurately locate, a large number of tooling is required to ensure the spatial size and position of the rod system, hinge and antenna panel. Assembly tooling The accuracy of the antenna and the level of the operator's assembly and adjustment directly determine the assembly accuracy of the antenna, and the assembly tooling does not have scalability and versatility, so it is difficult to meet the assembly requirements of the large-scale flat-panel array SAR antenna deployment system.
  • a laser tracker needs to be used to measure the assembly accuracy.
  • the operator may hold the target ball many times in contact with the product, which will reduce the assembly reliability of the product. stability. In order to improve assembly efficiency and ensure assembly reliability and stability, automated assembly of the antenna deployment system is required.
  • the technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and provide a method and system for assembling a flat panel array SAR antenna deployment system.
  • the control panel attitude adjustment mechanism and the panel support mechanism adjust the position and flatness of the antenna panel, and control the hinge attitude adjustment mechanism to adjust the spatial position of the coaxial hinge.
  • the panel and hinge of the flat-panel array SAR antenna deployment system are realized with high precision, automation and quick adjustment, which can satisfy the flatness of the panel within the range of 10m ⁇ 2.5m ⁇ 0.1mm, the displacement adjustment accuracy ⁇ 0.02mm, and the angle adjustment accuracy ⁇ 0.01° , which improves the assembly accuracy and efficiency of the large-scale flat-panel array SAR antenna deployment system.
  • the antenna deployment system includes an antenna panel, a rod hinge, a rod, and a coaxial hinge.
  • the rod hinge is installed on the antenna panel, and different rod hinges are connected by rods.
  • the rod hinge and the coaxial hinge are connected by rods;
  • the assembly system includes an assembly platform, a panel attitude adjustment mechanism, a panel support mechanism, a gantry, a hinge attitude adjustment mechanism, a measurement system, and a control system;
  • the assembly platform is used to provide a support table;
  • the panel attitude adjustment mechanism is located below the antenna panel and is used to adjust the position of the antenna panel;
  • the panel support mechanism is used to support the antenna panel and adjust the flatness of the antenna panel;
  • the hinge attitude adjustment mechanism is installed on the gantry and connected with the coaxial hinge, and the hinge attitude adjustment mechanism is used to adjust the relative position between the coaxial hinge and the rod hinges on the two antenna panels;
  • the measurement system is used to measure the position of the antenna panel, the flatness of the two antenna panels, the position of the rod hinge, and the position of the coaxial hinge, and send the measurement results to the control system;
  • the control system is used to control the panel attitude adjustment mechanism, the panel support mechanism, the hinge attitude adjustment mechanism and the measurement system.
  • the panel attitude adjustment mechanism is located below the center position of the antenna panel.
  • the initial height of the panel support mechanism is set as the lowest height.
  • the control system controls the panel attitude adjustment mechanism and the panel support mechanism to operate according to the difference between the actual position and the theoretical position of the antenna panel; according to the actual position of the coaxial hinge The difference from the theoretical position controls the hinge posture adjustment mechanism to move.
  • the panel attitude adjustment mechanism and the hinge attitude adjustment mechanism can realize six degrees of freedom attitude adjustment.
  • coding marks are pasted on the antenna panel, the rod hinge, and the coaxial hinge; the measurement system adopts a multi-eye photogrammetry system, which can calculate the antenna according to the measured coding marks. Position and flatness of panels, rod hinges, coaxial hinges.
  • a method for assembling a flat-panel array SAR antenna deployment system, using the above-mentioned assembling system for the flat-panel array SAR antenna deployment system includes the following steps:
  • the flatness of the two antenna panels is preset to 0.1 mm.
  • the present invention has the following beneficial effects:
  • the present invention solves the shortcomings of poor precision and low efficiency of the deployment system of the antenna by manually assembling and adjusting, improves the assembly precision and efficiency of the deployment system of the large-scale flat panel array SAR antenna, and realizes the installation of the panel and hinge of the deployment system of the large-scale flat panel array SAR antenna. High precision, automation, fast assembly and adjustment;
  • the present invention avoids using a large number of tooling to ensure the spatial size and position of the rod system, the hinge and the antenna panel, so that the assembly and adjustment of the hinge and the antenna panel do not depend on the accuracy of the assembly tooling and the technical level of the operator;
  • the present invention adopts a non-contact multi-eye photogrammetry system for measurement, and does not need to use instruments and equipment such as laser trackers and theodolites for measurement, so as to avoid contacting the product during the assembly process and affect the reliability and stability of the product;
  • the assembly method of the present invention can meet the assembly requirements of the flatness of the panel within the range of 10m ⁇ 2.5m ⁇ 0.1mm, the displacement adjustment accuracy ⁇ 0.02mm, and the angle adjustment accuracy ⁇ 0.01°;
  • the present invention can be applied to the precise assembly requirements of different types of flat-panel array SAR antennas, and the assembly and adjustment system has versatility and scalability.
  • FIG. 1 is a schematic diagram of an assembly system of a flat panel array SAR antenna deployment system of the present invention
  • FIG. 2 is a flow chart of the implementation process of an assembly method of a flat panel array SAR antenna deployment system of the present invention
  • FIG. 3 is a schematic diagram of the panel attitude adjustment mechanism or the hinge attitude adjustment mechanism according to the present invention (the panel attitude adjustment mechanism and the hinge attitude adjustment mechanism have the same structure but different sizes);
  • FIG. 4 is a schematic diagram of the panel support mechanism according to the present invention.
  • the antenna deployment system includes an antenna panel 2, a rod hinge 5, a rod 6, and a coaxial hinge 10.
  • the rod hinge 5 is installed on the antenna panel 2. Different rod hinges 5 are connected by rod 6, and the rod hinge 5 and coaxial hinge 10 are connected by rod 6; the assembly system includes assembly platform 1, panel attitude adjustment mechanism 3, panel support mechanism 4, gantry 7, hinge attitude adjustment Mechanism 8, measurement system 9, control system 11;
  • the assembly platform 1 is used to provide a support table; the panel attitude adjustment mechanism 3 is located below the antenna panel 2 and is used to adjust the position of the antenna panel 2; the panel support mechanism 4 is used to support the antenna panel 2 and adjust the antenna panel. 2 flatness;
  • the hinge attitude adjustment mechanism 8 is installed on the gantry 7 and is connected with the coaxial hinge 10.
  • the hinge attitude adjustment mechanism 8 is used to adjust the relative position between the coaxial hinge 10 and the rod hinges 5 on the two antenna panels 2;
  • the measurement system 9 is used to measure the position of the antenna panel 2, the flatness of the two antenna panels 2, the position of the rod hinge 5, and the position of the coaxial hinge 10, and send the measurement results to the control system 11;
  • the control system 11 is used to control the panel attitude adjustment mechanism 3 , the panel support mechanism 4 , the hinge attitude adjustment mechanism 8 , and the measurement system 9 .
  • the panel attitude adjustment mechanism 3 is located below the center of the antenna panel 2 . Below the four corner positions of each antenna panel 2 are placed four panel support mechanisms 4 .
  • the initial height of the panel support mechanism 4 is set as the lowest height.
  • control system 11 controls the panel attitude adjustment mechanism 3 and the panel support mechanism 4 to operate according to the difference between the actual position of the antenna panel 2 and the theoretical position; according to the actual position of the coaxial hinge 10 The difference from the theoretical position controls the hinge posture adjusting mechanism 8 to act.
  • the panel attitude adjustment mechanism 3 and the hinge attitude adjustment mechanism 8 can realize six degrees of freedom attitude adjustment.
  • coding marks are pasted on the antenna panel 2, the rod hinge 5, and the coaxial hinge 10; the measurement system 9 adopts a multi-eye photogrammetry system, which can calculate the antenna panel according to the measured coding marks 2.
  • a method for assembling a flat panel array SAR antenna deployment system, using the above-mentioned assembling system, includes the following steps:
  • the flatness of the two antenna panels 2 is measured by the measurement system 9, and the control system 11 controls the support mechanism 4 to make the flatness of the two antenna panels 2 reach a preset value;
  • the preset value of the flatness of the two antenna panels 2 is 0.1 mm.
  • FIG. 1 is a schematic diagram of the assembly system of a flat panel array SAR antenna deployment system, including an assembly platform 1, a panel attitude adjustment mechanism 3, a panel support mechanism 4, a gantry 7, a hinge attitude adjustment mechanism 8, a measurement system 9, and a control system 11 .
  • the components of the antenna deployment system include the antenna panel 2 , the rod hinge 5 , the rod 6 , and the coaxial hinge 10 .
  • FIG. 2 shows a flow chart of the implementation process of the assembling method according to the present invention.
  • the panel attitude adjustment mechanism 3 is a schematic diagram of the panel attitude adjustment mechanism 3 and the hinge attitude adjustment mechanism 8.
  • the panel attitude adjustment mechanism 3 and the hinge attitude adjustment mechanism 4 have the same structure but different sizes.
  • the fixed platform of the attitude adjustment mechanism is fixed, and the movable platform of the attitude adjustment mechanism moves according to the control signal.
  • the six-degree-of-freedom attitude adjustment can move the connected antenna panel 2 or the coaxial hinge 10 to a specified position.
  • FIG. 4 is a schematic diagram of the panel support mechanism 4, the fixed platform of the panel support mechanism 4 is fixed, the movable platform of the panel support mechanism 4 can move according to the control signal, and the adjustment nut can be rotated for fine adjustment in the height direction.
  • Paste coding marks on 10 bosses reflecting the antenna flatness and position information on each antenna panel 2 install the fixed platforms of the two panel attitude adjustment mechanisms 3 on the assembly platform 1, and install the panel attitude adjustment mechanism 3 on the moving platform Install the antenna panel 2, and the panel attitude adjustment mechanism 3 is located below the center of the antenna panel 2.
  • Four height-adjustable panel support mechanisms 4 are placed under the four corner positions of each antenna panel 2.
  • the fixed platform of the panel support mechanism 4 is installed on the assembly platform, and the height of the movable platform of the panel support mechanism 4 is adjusted to be the lowest.
  • the antenna panel 2 does not touch.
  • control system 11 start the control system 11, and start the measurement system 9 through the control system 11 to measure the position of the antenna panel 2.
  • the control system 11 receives the measurement end signal and the measurement result, and then the control system 11 will be based on the actual position of the panel and the theoretical position.
  • the control system 11 receives the adjustment end signal and starts the measurement system 9 again.
  • the above automated measurement-attitude adjustment process goes through several iterations until the antenna panel 2 is adjusted to the theoretical position.
  • the measurement system 9 is activated by the control system 11 to measure the flatness of the two panels 2. After the measurement, the control system 11 receives the measurement end signal and the measurement result, and then the control system 11 controls the support mechanism 4 to adjust according to the height direction needs. , after the adjustment is completed, the control system 11 receives the adjustment end signal and starts the measurement system 9 again.
  • the above automated measurement-adjustment process goes through several iterations until the antenna panel 2 is leveled to meet the requirement that the flatness of the panel within the range of 10m ⁇ 2.5m is ⁇ 0.1mm.
  • the measurement system 9 is started to measure the distance error of the center hole of the inner and outer plate pressing lugs, the coaxiality error between the corresponding hinges and the length error of the corresponding rod. If the requirements of distance error ⁇ 0.1mm, coaxiality error ⁇ 0.1mm, length error ⁇ 0.1mm are not met, adjust manually; if the requirements are met, trim rod 6 according to the measured distance, and install the corresponding rod 6 to the rod hinge 5 and fix it.
  • Both ends of the coaxial hinge 10 are installed with measuring tooling with coded marks, and the positional relationship between the measuring tooling and the central axis of the coaxial hinge is calibrated by three coordinates.
  • the gantry 7 is located above the middle of the two antenna panels 2, and the hinge attitude adjustment mechanism 8 is installed under the gantry 7, which is connected with the fixed platform of the hinge attitude adjustment mechanism 8, and the hinge adjusts.
  • a coaxial hinge 10 is installed under the moving platform of the attitude mechanism 8 .
  • the measurement system 9 is activated by the control system 11 to measure the position of the coaxial hinge 10 .
  • the control system 11 receives the measurement end signal and the measurement result, and then the control system 11 will determine the difference between the actual position and the theoretical position of the coaxial hinge 10 according to the difference between the actual position and the theoretical position of the coaxial hinge 10 .
  • the control system 11 receives the adjustment end signal and starts the measurement system 9 again.
  • the above automatic measurement-attitude adjustment process goes through several iterations until the coaxial hinge is adjusted to the theoretical position, and the height difference is ⁇ 0.5mm, the horizontal distance is ⁇ 0.1mm, and the deviation from the central axis is ⁇ 0.2mm.
  • the invention solves the technical problems of high precision and automatic assembly of the panel position, hinge position and rod position of the large flat panel array SAR antenna deployment system, and has the following effects:
  • the assembling method of the invention can meet the assembly requirements of the flatness of the panel within the range of 10m ⁇ 2.5m ⁇ 0.1mm, the displacement adjustment accuracy ⁇ 0.02mm, and the angle adjustment accuracy ⁇ 0.01°.

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  • Mechanical Engineering (AREA)
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Abstract

An assembly method and system for a flat array SAR antenna unfolding system. The positions of an antenna panel (2) and a coaxial hinge (10) are measured by a measuring system; a control system (11) controls a panel attitude adjusting mechanism (3) and a panel supporting mechanism (4) to adjust the position and flatness of the antenna panel (2) according to a measurement result; and a hinge attitude adjusting mechanism (8) is controlled to adjust the spatial position of the coaxial hinge (10). The present invention realizes the high-precision, automatic and quick assembly and adjustment of the panel and the hinge of the flat array SAR antenna unfolding system, can meet the assembly requirements that the flatness of the panel is ≤0.1 mm, the displacement adjustment precision is ≤0.02 mm, and the angle adjustment precision is ≤0.01° within the range of 10 m × 2.5 m, and improves the assembly precision and efficiency of large-scale flat array SAR antenna unfolding systems.

Description

一种平板阵列SAR天线展开系统的装配方法及系统A method and system for assembling a flat panel array SAR antenna deployment system
本申请要求于2020年10月30日提交中国专利局、申请号为202011191844.0、申请名称为“一种平板阵列SAR天线展开系统的装配方法及系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed on October 30, 2020 with the application number 202011191844.0 and the application title "An Assembly Method and System for a Flat Panel Array SAR Antenna Deployment System", the entire contents of which are approved by Reference is incorporated in this application.
技术领域technical field
本发明涉及一种平板阵列SAR天线展开系统的装配方法及系统,特别是涉及一种大型平板阵列SAR天线展开系统的高精度自动化装配方法及系统,属于机械工程技术领域。The invention relates to an assembly method and system of a flat panel array SAR antenna deployment system, in particular to a high-precision automatic assembly method and system of a large flat panel array SAR antenna deployment system, belonging to the technical field of mechanical engineering.
背景技术Background technique
大型平板阵列SAR天线是卫星的重要组成部分,是直接执行卫星功能的重要物理平台,是近年来随着航天科技快速发展而产生的一种新型空间结构,广泛应用于通信、测控、深空探测、对地观测和军事侦察等许多领域。The large-scale flat-panel array SAR antenna is an important part of satellites and an important physical platform for directly performing satellite functions. It is a new type of space structure produced with the rapid development of aerospace technology in recent years. , Earth observation and military reconnaissance and many other fields.
平板阵列SAR天线展开系统是卫星的关键部件,天线展开系统由一套复杂可展开空间桁架机构组成,各个杆系的尺寸耦合度高,杆系和铰链的接口匹配度高。铰链的锁定角度、转轴间隙、杆件长度、铰链与接头空间位置等因素都会影响天线装配及展开精度,进而影响卫星的观测精度和性能。随着空间任务的不断发展,平板阵列SAR天线的尺寸越来越大,导致展开系统的杆系尺寸增加,数量增多,各杆系之间相互影响,结构更加复杂。为了保证天线的精度,需要对天线展开系统进行高精度装配。The flat-panel array SAR antenna deployment system is a key component of the satellite. The antenna deployment system consists of a complex deployable space truss mechanism. The size of each rod system is highly coupled, and the interface between the rod system and the hinge is highly matched. Factors such as the locking angle of the hinge, the clearance of the rotating shaft, the length of the rod, and the spatial position of the hinge and the joint will affect the assembly and deployment accuracy of the antenna, thereby affecting the observation accuracy and performance of the satellite. With the continuous development of space missions, the size of the flat-panel array SAR antenna is getting larger and larger, which leads to an increase in the size and number of rods in the deployment system. In order to ensure the accuracy of the antenna, it is necessary to assemble the antenna deployment system with high precision.
目前大型平板阵列SAR天线展开系统的装调以人工操作为主,由于天线铰链和杆系的空间位置难以准确定位,需要大量的工装来保证杆系、铰链及天线面板的空间尺寸位置,装配工装的精度及操作人员的装调水平直接决定了天线的装配精度,且装配工装不具有可扩展性及通用性,难以满足大型平板阵列SAR天线展开系统的装配需求。同时,产品在装配过程中需要采用激光跟踪仪测量 装配精度,操作人员在进行反复试配、调整、测试的过程中存在多次手持靶球接触产品的情况,这会降低产品的装配可靠性和稳定性。为了提高装配效率,保证装配可靠性和稳定性,需要对天线展开系统进行自动化装配。At present, the installation and adjustment of the large-scale flat-panel array SAR antenna deployment system is mainly manual operation. Because the spatial position of the antenna hinge and the rod system is difficult to accurately locate, a large number of tooling is required to ensure the spatial size and position of the rod system, hinge and antenna panel. Assembly tooling The accuracy of the antenna and the level of the operator's assembly and adjustment directly determine the assembly accuracy of the antenna, and the assembly tooling does not have scalability and versatility, so it is difficult to meet the assembly requirements of the large-scale flat-panel array SAR antenna deployment system. At the same time, during the assembly process of the product, a laser tracker needs to be used to measure the assembly accuracy. During the process of repeated trial matching, adjustment and testing, the operator may hold the target ball many times in contact with the product, which will reduce the assembly reliability of the product. stability. In order to improve assembly efficiency and ensure assembly reliability and stability, automated assembly of the antenna deployment system is required.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是:克服现有技术的不足,提供了一种平板阵列SAR天线展开系统的装配方法及系统,通过测量系统测量天线面板、共轴铰链的位置,控制系统根据测量结果控制面板调姿机构和面板支撑机构调整天线面板的位置和平面度,控制铰链调姿机构调整共轴铰链的空间位置。实现了平板阵列SAR天线展开系统面板和铰链的高精度、自动化、快速装调,能够满足10m×2.5m范围内面板的平面度≤0.1mm,位移调整精度≤0.02mm,角度调整精度≤0.01°的装配要求,提高了大型平板阵列SAR天线展开系统的装配精度和效率。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and provide a method and system for assembling a flat panel array SAR antenna deployment system. The control panel attitude adjustment mechanism and the panel support mechanism adjust the position and flatness of the antenna panel, and control the hinge attitude adjustment mechanism to adjust the spatial position of the coaxial hinge. The panel and hinge of the flat-panel array SAR antenna deployment system are realized with high precision, automation and quick adjustment, which can satisfy the flatness of the panel within the range of 10m×2.5m≤0.1mm, the displacement adjustment accuracy≤0.02mm, and the angle adjustment accuracy≤0.01° , which improves the assembly accuracy and efficiency of the large-scale flat-panel array SAR antenna deployment system.
本发明目的通过以下技术方案予以实现:The object of the present invention is achieved through the following technical solutions:
一种平板阵列SAR天线展开系统的装配系统,天线展开系统包括天线面板、杆系铰链、杆件、共轴铰链,杆系铰链安装在天线面板上,不同的杆系铰链之间通过杆件连接,杆系铰链与共轴铰链之间通过杆件连接;装配系统包括装配平台、面板调姿机构、面板支撑机构、龙门架、铰链调姿机构、测量系统、控制系统;An assembly system for a flat-panel array SAR antenna deployment system. The antenna deployment system includes an antenna panel, a rod hinge, a rod, and a coaxial hinge. The rod hinge is installed on the antenna panel, and different rod hinges are connected by rods. , The rod hinge and the coaxial hinge are connected by rods; the assembly system includes an assembly platform, a panel attitude adjustment mechanism, a panel support mechanism, a gantry, a hinge attitude adjustment mechanism, a measurement system, and a control system;
所述装配平台用于提供支撑台面;所述面板调姿机构位于天线面板的下方,用于调整天线面板的位置;所述面板支撑机构用于支撑天线面板并调整天线面板的平面度;The assembly platform is used to provide a support table; the panel attitude adjustment mechanism is located below the antenna panel and is used to adjust the position of the antenna panel; the panel support mechanism is used to support the antenna panel and adjust the flatness of the antenna panel;
所述铰链调姿机构安装在龙门架上,与共轴铰链连接,铰链调姿机构用于调整共轴铰链与两块天线面板上的杆系铰链之间的相对位置;The hinge attitude adjustment mechanism is installed on the gantry and connected with the coaxial hinge, and the hinge attitude adjustment mechanism is used to adjust the relative position between the coaxial hinge and the rod hinges on the two antenna panels;
所述测量系统用于测量天线面板的位置、两块天线面板的平面度、杆系铰链的位置、共轴铰链的位置,并将测量结果发送给所述控制系统;The measurement system is used to measure the position of the antenna panel, the flatness of the two antenna panels, the position of the rod hinge, and the position of the coaxial hinge, and send the measurement results to the control system;
所述控制系统用于控制面板调姿机构、面板支撑机构、铰链调姿机构、测 量系统。The control system is used to control the panel attitude adjustment mechanism, the panel support mechanism, the hinge attitude adjustment mechanism and the measurement system.
上述平板阵列SAR天线展开系统的装配系统,优选的,所述面板调姿机构位于天线面板的中心位置下方。In the above-mentioned assembly system of the flat panel array SAR antenna deployment system, preferably, the panel attitude adjustment mechanism is located below the center position of the antenna panel.
上述平板阵列SAR天线展开系统的装配系统,优选的,每个天线面板的四个角位置的下方放置四个面板支撑机构。In the above-mentioned assembly system of the flat panel array SAR antenna deployment system, preferably, four panel support mechanisms are placed under the four corner positions of each antenna panel.
上述平板阵列SAR天线展开系统的装配系统,优选的,所述面板支撑机构的初始高度设为最低高度。In the above-mentioned assembly system of the flat panel array SAR antenna deployment system, preferably, the initial height of the panel support mechanism is set as the lowest height.
上述平板阵列SAR天线展开系统的装配系统,优选的,所述控制系统根据天线面板的实际位置与理论位置的差值,控制面板调姿机构、面板支撑机构进行动作;根据共轴铰链的实际位置与理论位置的差值,控制铰链调姿机构进行动作。In the assembly system of the above-mentioned flat panel array SAR antenna deployment system, preferably, the control system controls the panel attitude adjustment mechanism and the panel support mechanism to operate according to the difference between the actual position and the theoretical position of the antenna panel; according to the actual position of the coaxial hinge The difference from the theoretical position controls the hinge posture adjustment mechanism to move.
上述平板阵列SAR天线展开系统的装配系统,优选的,所述面板调姿机构和铰链调姿机构能够实现六自由度调姿。In the above-mentioned assembly system of the flat panel array SAR antenna deployment system, preferably, the panel attitude adjustment mechanism and the hinge attitude adjustment mechanism can realize six degrees of freedom attitude adjustment.
上述平板阵列SAR天线展开系统的装配系统,优选的,在天线面板、杆系铰链、共轴铰链上粘贴编码标志;所述测量系统采用多目摄影测量系统,能够根据所测的编码标识计算天线面板、杆系铰链、共轴铰链的位置和平面度。For the assembly system of the above-mentioned flat-panel array SAR antenna deployment system, preferably, coding marks are pasted on the antenna panel, the rod hinge, and the coaxial hinge; the measurement system adopts a multi-eye photogrammetry system, which can calculate the antenna according to the measured coding marks. Position and flatness of panels, rod hinges, coaxial hinges.
一种平板阵列SAR天线展开系统的装配方法,采用上述平板阵列SAR天线展开系统的装配系统,包括如下步骤:A method for assembling a flat-panel array SAR antenna deployment system, using the above-mentioned assembling system for the flat-panel array SAR antenna deployment system, includes the following steps:
S1、将面板调姿机构、面板支撑机构均安装在装配平台上,将天线面板安装在面板调姿机构上,保持面板支撑机构与天线面板不接触;利用测量系统测量天线面板的实际位置,控制系统根据天线面板的实际位置与理论位置的差值,控制面板调姿机构使天线面板达到理论位置;控制系统面板支撑机构支撑天线面板;S1. Install the panel attitude adjustment mechanism and the panel support mechanism on the assembly platform, install the antenna panel on the panel attitude adjustment mechanism, and keep the panel support mechanism and the antenna panel not in contact; use the measurement system to measure the actual position of the antenna panel, control the According to the difference between the actual position of the antenna panel and the theoretical position, the system controls the attitude adjustment mechanism of the panel to make the antenna panel reach the theoretical position; the control system panel support mechanism supports the antenna panel;
S2、利用测量系统测量两块天线面板的平面度,控制系统控制支撑机构使两块天线面板的平面度达到预设值;S2. Use the measurement system to measure the flatness of the two antenna panels, and the control system controls the support mechanism to make the flatness of the two antenna panels reach a preset value;
S3、将杆系铰链安装在天线面板上,利用测量系统测量杆系铰链的位置,根据杆系铰链的位置确定不同杆系铰链之间的杆件的长度,并将相应杆件安装 在不同杆系铰链之间;S3. Install the rod hinge on the antenna panel, measure the position of the rod hinge with the measurement system, determine the length of the rod between different rod hinges according to the position of the rod hinge, and install the corresponding rod on the different rods between the hinges;
S4、将龙门架安装在装配平台上,龙门架位于两块天线面板中间位置的上方,龙门架下方安装铰链调姿机构;铰链调姿机构下方安装共轴铰链;利用测量系统测量共轴铰链的位置,控制系统控制铰链调姿机构使共轴铰链达到理论位置;S4. Install the gantry frame on the assembly platform, the gantry frame is located above the middle of the two antenna panels, and the hinge attitude adjustment mechanism is installed under the gantry frame; the coaxial hinge is installed under the hinge attitude adjustment mechanism; the measurement system is used to measure the coaxial hinge position, the control system controls the hinge posture adjustment mechanism to make the coaxial hinge reach the theoretical position;
S5、根据杆系铰链和共轴铰链的位置,确定杆系铰链和共轴铰链之间的杆件的长度,并将相应杆件安装在杆系铰链和共轴铰链。S5. Determine the length of the rod between the rod hinge and the coaxial hinge according to the positions of the rod hinge and the coaxial hinge, and install the corresponding rod on the rod hinge and the coaxial hinge.
上述平板阵列SAR天线展开系统的装配方法,优选的,两块天线面板的平面度预设值为0.1mm。In the above-mentioned assembling method of the flat panel array SAR antenna deployment system, preferably, the flatness of the two antenna panels is preset to 0.1 mm.
本发明相比于现有技术具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明解决了采用人工装调天线展开系统精度差、效率低的缺点,提高了大型平板阵列SAR天线展开系统的装配精度和效率,实现了大型平板阵列SAR天线展开系统面板、铰链的高精度、自动化、快速装调;(1) The present invention solves the shortcomings of poor precision and low efficiency of the deployment system of the antenna by manually assembling and adjusting, improves the assembly precision and efficiency of the deployment system of the large-scale flat panel array SAR antenna, and realizes the installation of the panel and hinge of the deployment system of the large-scale flat panel array SAR antenna. High precision, automation, fast assembly and adjustment;
(2)本发明避免采用大量工装来保证杆系、铰链和天线面板的空间尺寸位置,使铰链和天线面板的装调不依赖于装配工装的精度和操作人员的技术水平;(2) The present invention avoids using a large number of tooling to ensure the spatial size and position of the rod system, the hinge and the antenna panel, so that the assembly and adjustment of the hinge and the antenna panel do not depend on the accuracy of the assembly tooling and the technical level of the operator;
(3)本发明采用非接触式多目摄影测量系统进行测量,不需要采用激光跟踪仪和经纬仪等仪器设备进行测量,避免在装配过程中接触产品,影响产品的可靠性和稳定性;(3) The present invention adopts a non-contact multi-eye photogrammetry system for measurement, and does not need to use instruments and equipment such as laser trackers and theodolites for measurement, so as to avoid contacting the product during the assembly process and affect the reliability and stability of the product;
(4)本发明的装配方法能够满足10m×2.5m范围内面板的平面度≤0.1mm,位移调整精度≤0.02mm,角度调整精度≤0.01°的装配要求;(4) The assembly method of the present invention can meet the assembly requirements of the flatness of the panel within the range of 10m×2.5m≤0.1mm, the displacement adjustment accuracy≤0.02mm, and the angle adjustment accuracy≤0.01°;
(5)本发明可以适用于不同型号平板阵列SAR天线的精密装配需求,装调系统具有通用性和可扩展性。(5) The present invention can be applied to the precise assembly requirements of different types of flat-panel array SAR antennas, and the assembly and adjustment system has versatility and scalability.
附图说明Description of drawings
图1为本发明一种平板阵列SAR天线展开系统的装配系统组成示意图;1 is a schematic diagram of an assembly system of a flat panel array SAR antenna deployment system of the present invention;
图2为本发明一种平板阵列SAR天线展开系统的装配方法实现过程流程图;FIG. 2 is a flow chart of the implementation process of an assembly method of a flat panel array SAR antenna deployment system of the present invention;
图3为本发明所述的面板调姿机构或铰链调姿机构示意图(面板调姿机构和铰链调姿机构结构相同,尺寸不同);FIG. 3 is a schematic diagram of the panel attitude adjustment mechanism or the hinge attitude adjustment mechanism according to the present invention (the panel attitude adjustment mechanism and the hinge attitude adjustment mechanism have the same structure but different sizes);
图4为本发明所述的面板支撑机构示意图。FIG. 4 is a schematic diagram of the panel support mechanism according to the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明的实施方式作进一步详细描述。In order to make the objectives, technical solutions and advantages of the present invention clearer, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
一种平板阵列SAR天线展开系统的装配系统,天线展开系统包括天线面板2、杆系铰链5、杆件6、共轴铰链10,杆系铰链5安装在天线面板2上,不同的杆系铰链5之间通过杆件6连接,杆系铰链5与共轴铰链10之间通过杆件6连接;装配系统包括装配平台1、面板调姿机构3、面板支撑机构4、龙门架7、铰链调姿机构8、测量系统9、控制系统11;An assembly system of a flat-panel array SAR antenna deployment system. The antenna deployment system includes an antenna panel 2, a rod hinge 5, a rod 6, and a coaxial hinge 10. The rod hinge 5 is installed on the antenna panel 2. Different rod hinges 5 are connected by rod 6, and the rod hinge 5 and coaxial hinge 10 are connected by rod 6; the assembly system includes assembly platform 1, panel attitude adjustment mechanism 3, panel support mechanism 4, gantry 7, hinge attitude adjustment Mechanism 8, measurement system 9, control system 11;
所述装配平台1用于提供支撑台面;所述面板调姿机构3位于天线面板2的下方,用于调整天线面板2的位置;所述面板支撑机构4用于支撑天线面板2并调整天线面板2的平面度;The assembly platform 1 is used to provide a support table; the panel attitude adjustment mechanism 3 is located below the antenna panel 2 and is used to adjust the position of the antenna panel 2; the panel support mechanism 4 is used to support the antenna panel 2 and adjust the antenna panel. 2 flatness;
所述铰链调姿机构8安装在龙门架7上,与共轴铰链10连接,铰链调姿机构8用于调整共轴铰链10与两块天线面板2上的杆系铰链5之间的相对位置;The hinge attitude adjustment mechanism 8 is installed on the gantry 7 and is connected with the coaxial hinge 10. The hinge attitude adjustment mechanism 8 is used to adjust the relative position between the coaxial hinge 10 and the rod hinges 5 on the two antenna panels 2;
所述测量系统9用于测量天线面板2的位置、两块天线面板2的平面度、杆系铰链5的位置、共轴铰链10的位置,并将测量结果发送给所述控制系统11;The measurement system 9 is used to measure the position of the antenna panel 2, the flatness of the two antenna panels 2, the position of the rod hinge 5, and the position of the coaxial hinge 10, and send the measurement results to the control system 11;
所述控制系统11用于控制面板调姿机构3、面板支撑机构4、铰链调姿机构8、测量系统9。The control system 11 is used to control the panel attitude adjustment mechanism 3 , the panel support mechanism 4 , the hinge attitude adjustment mechanism 8 , and the measurement system 9 .
作为本发明的一种优选方案,所述面板调姿机构3位于天线面板2的中心位置下方。每个天线面板2的四个角位置的下方放置四个面板支撑机构4。As a preferred solution of the present invention, the panel attitude adjustment mechanism 3 is located below the center of the antenna panel 2 . Below the four corner positions of each antenna panel 2 are placed four panel support mechanisms 4 .
作为本发明的一种优选方案,所述面板支撑机构4的初始高度设为最低高度。As a preferred solution of the present invention, the initial height of the panel support mechanism 4 is set as the lowest height.
作为本发明的一种优选方案,所述控制系统11根据天线面板2的实际位置 与理论位置的差值,控制面板调姿机构3、面板支撑机构4进行动作;根据共轴铰链10的实际位置与理论位置的差值,控制铰链调姿机构8进行动作。As a preferred solution of the present invention, the control system 11 controls the panel attitude adjustment mechanism 3 and the panel support mechanism 4 to operate according to the difference between the actual position of the antenna panel 2 and the theoretical position; according to the actual position of the coaxial hinge 10 The difference from the theoretical position controls the hinge posture adjusting mechanism 8 to act.
作为本发明的一种优选方案,所述面板调姿机构3和铰链调姿机构8能够实现六自由度调姿。As a preferred solution of the present invention, the panel attitude adjustment mechanism 3 and the hinge attitude adjustment mechanism 8 can realize six degrees of freedom attitude adjustment.
作为本发明的一种优选方案,在天线面板2、杆系铰链5、共轴铰链10上粘贴编码标志;所述测量系统9采用多目摄影测量系统,能够根据所测的编码标识计算天线面板2、杆系铰链5、共轴铰链10的位置和平面度。As a preferred solution of the present invention, coding marks are pasted on the antenna panel 2, the rod hinge 5, and the coaxial hinge 10; the measurement system 9 adopts a multi-eye photogrammetry system, which can calculate the antenna panel according to the measured coding marks 2. The position and flatness of the rod hinge 5 and the coaxial hinge 10.
一种平板阵列SAR天线展开系统的装配方法,采用上述的装配系统,包括如下步骤:A method for assembling a flat panel array SAR antenna deployment system, using the above-mentioned assembling system, includes the following steps:
S1、将面板调姿机构3、面板支撑机构4均安装在装配平台1上,将天线面板2安装在面板调姿机构3上,保持面板支撑机构4与天线面板2不接触;利用测量系统9测量天线面板2的实际位置,控制系统11根据天线面板2的实际位置与理论位置的差值,控制面板调姿机构3使天线面板2达到理论位置;控制系统11面板支撑机构4支撑天线面板2;S1, install the panel attitude adjustment mechanism 3 and the panel support mechanism 4 on the assembly platform 1, install the antenna panel 2 on the panel attitude adjustment mechanism 3, keep the panel support mechanism 4 and the antenna panel 2 out of contact; use the measurement system 9 The actual position of the antenna panel 2 is measured, and the control system 11 controls the panel attitude adjustment mechanism 3 to make the antenna panel 2 reach the theoretical position according to the difference between the actual position of the antenna panel 2 and the theoretical position; the control system 11 supports the antenna panel 2 by the panel support mechanism 4 ;
S2、利用测量系统9测量两块天线面板2的平面度,控制系统11控制支撑机构4使两块天线面板2的平面度达到预设值;S2, the flatness of the two antenna panels 2 is measured by the measurement system 9, and the control system 11 controls the support mechanism 4 to make the flatness of the two antenna panels 2 reach a preset value;
S3、将杆系铰链5安装在天线面板2上,利用测量系统9测量杆系铰链5的位置,根据杆系铰链5的位置确定不同杆系铰链5之间的杆件6的长度,并将相应杆件6安装在不同杆系铰链5之间;S3. Install the rod hinge 5 on the antenna panel 2, measure the position of the rod hinge 5 by using the measuring system 9, determine the length of the rod 6 between different rod hinges 5 according to the position of the rod hinge 5, and measure the length of the rod 6 between the different rod hinges 5. Corresponding rods 6 are installed between different rod hinges 5;
S4、将龙门架7安装在装配平台1上,龙门架7位于两块天线面板2中间位置的上方,龙门架7下方安装铰链调姿机构8;铰链调姿机构8下方安装共轴铰链10;利用测量系统9测量共轴铰链10的位置,控制系统11控制铰链调姿机构8使共轴铰链10达到理论位置;S4, install the gantry frame 7 on the assembly platform 1, the gantry frame 7 is located above the middle position of the two antenna panels 2, the hinge attitude adjustment mechanism 8 is installed under the gantry frame 7; the coaxial hinge 10 is installed under the hinge attitude adjustment mechanism 8; Using the measurement system 9 to measure the position of the coaxial hinge 10, the control system 11 controls the hinge posture adjustment mechanism 8 to make the coaxial hinge 10 reach the theoretical position;
S5、根据杆系铰链5和共轴铰链10的位置,确定杆系铰链5和共轴铰链10之间的杆件6的长度,并将相应杆件6安装在杆系铰链5和共轴铰链10。S5. Determine the length of the rod 6 between the rod hinge 5 and the coaxial hinge 10 according to the positions of the rod hinge 5 and the coaxial hinge 10, and install the corresponding rod 6 on the rod hinge 5 and the coaxial hinge 10.
作为本发明的一种优选方案,两块天线面板2的平面度预设值为0.1mm。As a preferred solution of the present invention, the preset value of the flatness of the two antenna panels 2 is 0.1 mm.
实施例:Example:
图1为一种平板阵列SAR天线展开系统的装配系统组成示意图,包括装配平台1、面板调姿机构3、面板支撑机构4、龙门架7、铰链调姿机构8、测量系统9、控制系统11。天线展开系统的组成部件包括天线面板2、杆系铰链5、杆件6、共轴铰链10。1 is a schematic diagram of the assembly system of a flat panel array SAR antenna deployment system, including an assembly platform 1, a panel attitude adjustment mechanism 3, a panel support mechanism 4, a gantry 7, a hinge attitude adjustment mechanism 8, a measurement system 9, and a control system 11 . The components of the antenna deployment system include the antenna panel 2 , the rod hinge 5 , the rod 6 , and the coaxial hinge 10 .
图2表示本发明所述的装配方法实现过程流程图。FIG. 2 shows a flow chart of the implementation process of the assembling method according to the present invention.
图3是面板调姿机构3和铰链调姿机构8示意图,面板调姿机构3和铰链调姿机构4结构相同,尺寸不同。调姿机构的定平台固定不动,调姿机构的动平台根据控制信号进行动作,可以沿X轴、Y轴、Z轴三个方向的移动和绕X轴、Y轴、Z轴转动,实现六自由度调姿,能够使与其连接的天线面板2或共轴铰链10移动到指定位置。3 is a schematic diagram of the panel attitude adjustment mechanism 3 and the hinge attitude adjustment mechanism 8. The panel attitude adjustment mechanism 3 and the hinge attitude adjustment mechanism 4 have the same structure but different sizes. The fixed platform of the attitude adjustment mechanism is fixed, and the movable platform of the attitude adjustment mechanism moves according to the control signal. The six-degree-of-freedom attitude adjustment can move the connected antenna panel 2 or the coaxial hinge 10 to a specified position.
图4是面板支撑机构4示意图,面板支撑机构4的定平台固定不动,面板支撑机构4的动平台能够根据控制信号进行动作,通过调节螺母转动沿高度方向进行微调。4 is a schematic diagram of the panel support mechanism 4, the fixed platform of the panel support mechanism 4 is fixed, the movable platform of the panel support mechanism 4 can move according to the control signal, and the adjustment nut can be rotated for fine adjustment in the height direction.
(1)天线面板安装(1) Antenna panel installation
在每个天线面板2上反映天线平面度和位置信息的10个凸台上粘贴编码标志,将两个面板调姿机构3的定平台安装在装配平台1上,面板调姿机构3动平台上安装天线面板2,面板调姿机构3位于天线面板2的中心位置下方。每个天线面板2的四个角位置的下面放置四个可以调节高度的面板支撑机构4,面板支撑机构4的定平台安装在装配平台上,调节面板支撑机构4的动平台高度为最低,与天线面板2不接触。Paste coding marks on 10 bosses reflecting the antenna flatness and position information on each antenna panel 2, install the fixed platforms of the two panel attitude adjustment mechanisms 3 on the assembly platform 1, and install the panel attitude adjustment mechanism 3 on the moving platform Install the antenna panel 2, and the panel attitude adjustment mechanism 3 is located below the center of the antenna panel 2. Four height-adjustable panel support mechanisms 4 are placed under the four corner positions of each antenna panel 2. The fixed platform of the panel support mechanism 4 is installed on the assembly platform, and the height of the movable platform of the panel support mechanism 4 is adjusted to be the lowest. The antenna panel 2 does not touch.
启动控制系统11,并通过控制系统11启动测量系统9,测量天线面板2的位置,测量结束后,控制系统11接收到测量结束信号与测量结果,然后控制系统11会依据面板实际位置与理论位置的差值,控制面板调姿机构3进行调整,调整结束后,控制系统11接收到调整结束信号,并再次启动测量系统9。上述自动化测量-调姿过程经过几次迭代,直到将天线面板2调整到理论位置为止。Start the control system 11, and start the measurement system 9 through the control system 11 to measure the position of the antenna panel 2. After the measurement, the control system 11 receives the measurement end signal and the measurement result, and then the control system 11 will be based on the actual position of the panel and the theoretical position. After the adjustment is completed, the control system 11 receives the adjustment end signal and starts the measurement system 9 again. The above automated measurement-attitude adjustment process goes through several iterations until the antenna panel 2 is adjusted to the theoretical position.
调节面板支撑机构4的高度,使面板支撑机构4的动平台与面板2刚接触为止。用同样方法调整另一块天线面板2的位置到理论位置,调节面板支撑机 构4的高度,使面板支撑机构4的动平台与天线面板2刚接触为止。Adjust the height of the panel support mechanism 4 until the moving platform of the panel support mechanism 4 just contacts the panel 2 . In the same way, adjust the position of another antenna panel 2 to the theoretical position, and adjust the height of the panel support mechanism 4 until the moving platform of the panel support mechanism 4 is just in contact with the antenna panel 2.
(2)天线面板调平(2) Leveling the antenna panel
通过控制系统11启动测量系统9,测量两块面板2的平面度,测量结束后,控制系统11接收到测量结束信号与测量结果,然后控制系统11会依据高度方向需要,控制支撑机构4进行调整,调整结束后,控制系统11接收到调整结束信号,并再次启动测量系统9。上述自动化测量-调整过程经过几次迭代,直到将天线面板2调平,满足10m×2.5m范围内面板的平面度≤0.1mm的要求。The measurement system 9 is activated by the control system 11 to measure the flatness of the two panels 2. After the measurement, the control system 11 receives the measurement end signal and the measurement result, and then the control system 11 controls the support mechanism 4 to adjust according to the height direction needs. , after the adjustment is completed, the control system 11 receives the adjustment end signal and starts the measurement system 9 again. The above automated measurement-adjustment process goes through several iterations until the antenna panel 2 is leveled to meet the requirement that the flatness of the panel within the range of 10m×2.5m is ≤0.1mm.
(3)安装天线面板上的铰链与杆件(3) Install the hinges and rods on the antenna panel
铰链5安装在天线面板2后,启动测量系统9,测量链转轴距内、外板压紧耳片中心孔的距离误差、对应铰链之间的同轴度误差以及相应杆件的长度误差。若未满足距离误差≤0.1mm,同轴度误差≤0.1mm,长度误差≤0.1mm的要求,则进行手动调整,若满足要求,则按照实测距离修整杆件6,把相应的杆件6安装到杆系铰链5之间并固定。After the hinge 5 is installed on the antenna panel 2, the measurement system 9 is started to measure the distance error of the center hole of the inner and outer plate pressing lugs, the coaxiality error between the corresponding hinges and the length error of the corresponding rod. If the requirements of distance error ≤ 0.1mm, coaxiality error ≤ 0.1mm, length error ≤ 0.1mm are not met, adjust manually; if the requirements are met, trim rod 6 according to the measured distance, and install the corresponding rod 6 to the rod hinge 5 and fix it.
(4)安装共轴铰链(4) Install the coaxial hinge
共轴铰链10的两端安装粘贴编码标志的测量工装,测量工装与共轴铰链中心轴线的位置关系通过三坐标进行标定。Both ends of the coaxial hinge 10 are installed with measuring tooling with coded marks, and the positional relationship between the measuring tooling and the central axis of the coaxial hinge is calibrated by three coordinates.
将龙门架7安装到装配平台1上,龙门架7位于两块天线面板2中间位置的上方,龙门架7下方安装铰链调姿机构8,与铰链调姿机构8的定平台相连接,铰链调姿机构8的动平台下方安装共轴铰链10。Install the gantry 7 on the assembly platform 1, the gantry 7 is located above the middle of the two antenna panels 2, and the hinge attitude adjustment mechanism 8 is installed under the gantry 7, which is connected with the fixed platform of the hinge attitude adjustment mechanism 8, and the hinge adjusts. A coaxial hinge 10 is installed under the moving platform of the attitude mechanism 8 .
通过控制系统11启动测量系统9,测量共轴铰链10的位置,测量结束后,控制系统11接收到测量结束信号与测量结果,然后控制系统11会依据共轴铰链10实际位置与理论位置的差值,控制铰链调姿机构8进行调整,调整结束后,控制系统11接收到调整结束信号,并再次启动测量系统9。上述自动化测量-调姿过程经过几次迭代,直到将共轴铰链调整到理论位置为止,满足其高度差≤0.5mm,水平距离≤0.1mm,与中心轴线偏差≤0.2mm的要求。The measurement system 9 is activated by the control system 11 to measure the position of the coaxial hinge 10 . After the measurement, the control system 11 receives the measurement end signal and the measurement result, and then the control system 11 will determine the difference between the actual position and the theoretical position of the coaxial hinge 10 according to the difference between the actual position and the theoretical position of the coaxial hinge 10 . After the adjustment is completed, the control system 11 receives the adjustment end signal and starts the measurement system 9 again. The above automatic measurement-attitude adjustment process goes through several iterations until the coaxial hinge is adjusted to the theoretical position, and the height difference is ≤0.5mm, the horizontal distance is ≤0.1mm, and the deviation from the central axis is ≤0.2mm.
(5)安装其余铰链与杆件(5) Install the remaining hinges and rods
与安装天线面板上的铰链与杆件方法相同,安装剩余铰链与杆件,铰链安 装完成后,启动测量系统9,测量对应铰链之间的同轴度误差以及相应杆件的长度误差。若未满足对应铰链同轴度误差≤0.1mm,长度误差≤0.1mm的要求,则进行手动调整,若满足要求,则按照实测距离修整杆件,把相应的杆件6安装到杆系铰链之间并固定。In the same way as installing the hinges and rods on the antenna panel, install the remaining hinges and rods. After the hinges are installed, start the measurement system 9 to measure the coaxiality error between the corresponding hinges and the length error of the corresponding rods. If the requirements of the corresponding hinge coaxiality error ≤ 0.1mm and length error ≤ 0.1mm are not met, adjust manually. If the requirements are met, trim the rod according to the measured distance, and install the corresponding rod 6 to the hinge of the rod system. and fixed.
本发明解决了大型平板阵列SAR天线展开系统面板位置、铰链位置和杆系位置的高精度、自动化装配技术难题,具有如下效果:The invention solves the technical problems of high precision and automatic assembly of the panel position, hinge position and rod position of the large flat panel array SAR antenna deployment system, and has the following effects:
解决了采用人工装调天线展开系统精度差、效率低的缺点,提高了大型平板阵列SAR天线展开系统的装配精度和效率,实现了大型平板阵列SAR天线展开系统面板位置、铰链位置和杆系位置的高精度、自动化、快速装配。It solves the shortcomings of poor precision and low efficiency of the manual antenna deployment system, improves the assembly accuracy and efficiency of the large-scale flat-panel array SAR antenna deployment system, and realizes the panel position, hinge position and pole position of the large-scale flat-panel array SAR antenna deployment system. high-precision, automated and fast assembly.
本发明的装配方法能够满足10m×2.5m范围内面板的平面度≤0.1mm,位移调整精度≤0.02mm,角度调整精度≤0.01°的装配要求。The assembling method of the invention can meet the assembly requirements of the flatness of the panel within the range of 10m×2.5m≤0.1mm, the displacement adjustment accuracy≤0.02mm, and the angle adjustment accuracy≤0.01°.
本发明说明书中未作详细描述的内容属本领域技术人员的公知技术。The content not described in detail in the specification of the present invention belongs to the well-known technology of those skilled in the art.
本发明虽然已以较佳实施例公开如上,但其并不是用来限定本发明,任何本领域技术人员在不脱离本发明的精神和范围内,都可以利用上述揭示的方法和技术内容对本发明技术方案做出可能的变动和修改,因此,凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化及修饰,均属于本发明技术方案的保护范围。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can use the methods and technical contents disclosed above to improve the present invention without departing from the spirit and scope of the present invention. The technical solutions are subject to possible changes and modifications. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of the present invention belong to the technical solutions of the present invention. protected range.

Claims (9)

  1. 一种平板阵列SAR天线展开系统的装配系统,天线展开系统包括天线面板(2)、杆系铰链(5)、杆件(6)、共轴铰链(10),杆系铰链(5)安装在天线面板(2)上,不同的杆系铰链(5)之间通过杆件(6)连接,杆系铰链(5)与共轴铰链(10)之间通过杆件(6)连接;其特征在于,所述装配系统包括装配平台(1)、面板调姿机构(3)、面板支撑机构(4)、龙门架(7)、铰链调姿机构(8)、测量系统(9)、控制系统(11);An assembling system for a flat panel array SAR antenna deployment system, the antenna deployment system comprises an antenna panel (2), a rod hinge (5), a rod (6), a coaxial hinge (10), and the rod hinge (5) is mounted on the On the antenna panel (2), different rod hinges (5) are connected by rods (6), and the rod hinges (5) and the coaxial hinges (10) are connected by rods (6); it is characterized in that , the assembly system includes an assembly platform (1), a panel attitude adjustment mechanism (3), a panel support mechanism (4), a gantry (7), a hinge attitude adjustment mechanism (8), a measurement system (9), a control system ( 11);
    所述装配平台(1)用于提供支撑台面;所述面板调姿机构(3)位于天线面板(2)的下方,用于调整天线面板(2)的位置;所述面板支撑机构(4)用于支撑天线面板(2)并调整天线面板(2)的平面度;The assembly platform (1) is used to provide a support table; the panel attitude adjustment mechanism (3) is located below the antenna panel (2) and is used to adjust the position of the antenna panel (2); the panel support mechanism (4) for supporting the antenna panel (2) and adjusting the flatness of the antenna panel (2);
    所述铰链调姿机构(8)安装在龙门架(7)上,与共轴铰链(10)连接,铰链调姿机构(8)用于调整共轴铰链(10)与两块天线面板(2)上的杆系铰链(5)之间的相对位置;The hinge attitude adjustment mechanism (8) is mounted on the gantry (7) and connected with the coaxial hinge (10), and the hinge attitude adjustment mechanism (8) is used to adjust the coaxial hinge (10) and the two antenna panels (2) The relative position between the rod hinges (5) on the upper;
    所述测量系统(9)用于测量天线面板(2)的位置、两块天线面板(2)的平面度、杆系铰链(5)的位置、共轴铰链(10)的位置,并将测量结果发送给所述控制系统(11);The measuring system (9) is used to measure the position of the antenna panel (2), the flatness of the two antenna panels (2), the position of the rod hinge (5), and the position of the coaxial hinge (10), and will measure the The result is sent to the control system (11);
    所述控制系统(11)用于控制面板调姿机构(3)、面板支撑机构(4)、铰链调姿机构(8)、测量系统(9)。The control system (11) is used to control the panel attitude adjustment mechanism (3), the panel support mechanism (4), the hinge attitude adjustment mechanism (8), and the measurement system (9).
  2. 根据权利要求1所述的一种平板阵列SAR天线展开系统的装配系统,其特征在于,所述面板调姿机构(3)位于天线面板(2)的中心位置下方。The assembly system of a flat panel array SAR antenna deployment system according to claim 1, wherein the panel attitude adjustment mechanism (3) is located below the center of the antenna panel (2).
  3. 根据权利要求1所述的一种平板阵列SAR天线展开系统的装配系统,其特征在于,每个天线面板(2)的四个角位置的下方放置四个面板支撑机构(4)。The assembly system of a flat panel array SAR antenna deployment system according to claim 1, wherein four panel support mechanisms (4) are placed under the four corner positions of each antenna panel (2).
  4. 根据权利要求1所述的一种平板阵列SAR天线展开系统的装配系统,其特征在于,所述面板支撑机构(4)的初始高度设为最低高度。The assembly system of a flat panel array SAR antenna deployment system according to claim 1, wherein the initial height of the panel support mechanism (4) is set as the lowest height.
  5. 根据权利要求1所述的一种平板阵列SAR天线展开系统的装配系统,其特征在于,所述控制系统(11)根据天线面板(2)的实际位置与理论位置的差值,控制面板调姿机构(3)、面板支撑机构(4)进行动作;根据共轴铰链(10)的实际位置与理论位置的差值,控制铰链调姿机构(8)进行动作。The assembly system of a flat panel array SAR antenna deployment system according to claim 1, wherein the control system (11) adjusts the attitude of the control panel according to the difference between the actual position and the theoretical position of the antenna panel (2). The mechanism (3) and the panel support mechanism (4) act; according to the difference between the actual position and the theoretical position of the coaxial hinge (10), the hinge posture adjusting mechanism (8) is controlled to act.
  6. 根据权利要求1所述的一种平板阵列SAR天线展开系统的装配系统,其特征在于,所述面板调姿机构(3)和铰链调姿机构(8)能够实现六自由度调姿。The assembly system of a flat panel array SAR antenna deployment system according to claim 1, wherein the panel attitude adjustment mechanism (3) and the hinge attitude adjustment mechanism (8) can realize six degrees of freedom attitude adjustment.
  7. 根据权利要求1所述的一种平板阵列SAR天线展开系统的装配系统,其特征在于,在天线面板(2)、杆系铰链(5)、共轴铰链(10)上粘贴编码标志;所述测量系统(9)采用多目摄影测量系统,能够根据所测的编码标识计算天线面板(2)、杆系铰链(5)、共轴铰链(10)的位置和平面度。The assembling system of a flat panel array SAR antenna deployment system according to claim 1, characterized in that a coding mark is pasted on the antenna panel (2), the rod hinge (5), and the coaxial hinge (10); the The measurement system (9) adopts a multi-eye photogrammetry system, which can calculate the position and flatness of the antenna panel (2), the rod hinge (5), and the coaxial hinge (10) according to the measured code mark.
  8. 一种平板阵列SAR天线展开系统的装配方法,其特征在于,采用权利要求1~7之一所述的装配系统,包括如下步骤:A method for assembling a flat-panel array SAR antenna deployment system, characterized in that, using the assembling system described in any one of claims 1 to 7, comprising the following steps:
    S1、将面板调姿机构(3)、面板支撑机构(4)均安装在装配平台(1)上,将天线面板(2)安装在面板调姿机构(3)上,保持面板支撑机构(4)与天线面板(2)不接触;利用测量系统(9)测量天线面板(2)的实际位置,控制系统(11)根据天线面板(2)的实际位置与理论位置的差值,控制面板调姿机构(3)使天线面板(2)达到理论位置;控制系统(11)面板支撑机构(4)支撑天线面板(2);S1. Install the panel attitude adjustment mechanism (3) and the panel support mechanism (4) on the assembly platform (1), install the antenna panel (2) on the panel attitude adjustment mechanism (3), and keep the panel support mechanism (4). ) is not in contact with the antenna panel (2); the actual position of the antenna panel (2) is measured by the measuring system (9), and the control system (11) adjusts the The attitude mechanism (3) makes the antenna panel (2) reach the theoretical position; the control system (11) the panel support mechanism (4) supports the antenna panel (2);
    S2、利用测量系统(9)测量两块天线面板(2)的平面度,控制系统(11)控制支撑机构(4)使两块天线面板(2)的平面度达到预设值;S2, using the measuring system (9) to measure the flatness of the two antenna panels (2), and the control system (11) controlling the support mechanism (4) to make the flatness of the two antenna panels (2) reach a preset value;
    S3、将杆系铰链(5)安装在天线面板(2)上,利用测量系统(9)测量杆系铰链(5)的位置,根据杆系铰链(5)的位置确定不同杆系铰链(5)之间的杆件(6)的长度,并将相应杆件(6)安装在不同杆系铰链(5)之间;S3. Install the rod hinge (5) on the antenna panel (2), use the measurement system (9) to measure the position of the rod hinge (5), and determine different rod hinges (5) according to the position of the rod hinge (5). ) between the rods (6), and install the corresponding rods (6) between different rod hinges (5);
    S4、将龙门架(7)安装在装配平台(1)上,龙门架(7)位于两块天线面板(2)中间位置的上方,龙门架(7)下方安装铰链调姿机构(8);铰链 调姿机构(8)下方安装共轴铰链(10);利用测量系统(9)测量共轴铰链(10)的位置,控制系统(11)控制铰链调姿机构(8)使共轴铰链(10)达到理论位置;S4, install the gantry frame (7) on the assembly platform (1), the gantry frame (7) is located above the middle position of the two antenna panels (2), and the hinge attitude adjustment mechanism (8) is installed below the gantry frame (7); A coaxial hinge (10) is installed below the hinge attitude adjustment mechanism (8); the position of the coaxial hinge (10) is measured by a measurement system (9), and the control system (11) controls the hinge attitude adjustment mechanism (8) to make the coaxial hinge ( 10) Reach the theoretical position;
    S5、根据杆系铰链(5)和共轴铰链(10)的位置,确定杆系铰链(5)和共轴铰链(10)之间的杆件(6)的长度,并将相应杆件(6)安装在杆系铰链(5)和共轴铰链(10)。S5. Determine the length of the rod (6) between the rod hinge (5) and the coaxial hinge (10) according to the positions of the rod hinge (5) and the coaxial hinge (10), and connect the corresponding rod ( 6) Install on the rod hinge (5) and the coaxial hinge (10).
  9. 根据权利要求8所述的一种平板阵列SAR天线展开系统的装配方法,其特征在于,两块天线面板(2)的平面度预设值为0.1mm。The method for assembling a flat panel array SAR antenna deployment system according to claim 8, characterized in that the preset value of the flatness of the two antenna panels (2) is 0.1 mm.
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CN108356512A (en) * 2018-02-08 2018-08-03 北京卫星环境工程研究所 Adaptive leveling spacecraft precision butt-joint process
CN109341535A (en) * 2018-12-13 2019-02-15 中国航空工业集团公司北京长城计量测试技术研究所 A kind of high-efficiency high-accuracy Large-scale satellite antenna mount measuring system
CN112476315A (en) * 2020-10-30 2021-03-12 北京卫星制造厂有限公司 Assembling method and system for flat array SAR antenna unfolding system

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CN114932517A (en) * 2022-05-11 2022-08-23 哈尔滨理工大学 Six-degree-of-freedom posture adjusting platform for butt joint of missile barrels and posture adjusting method
CN115056865A (en) * 2022-06-20 2022-09-16 华人运通(江苏)技术有限公司 Flow disturbing device for vehicle, control method, control device and vehicle

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