WO2022089129A1 - Lng ship and membrane type enclosure system thereof - Google Patents
Lng ship and membrane type enclosure system thereof Download PDFInfo
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- WO2022089129A1 WO2022089129A1 PCT/CN2021/121200 CN2021121200W WO2022089129A1 WO 2022089129 A1 WO2022089129 A1 WO 2022089129A1 CN 2021121200 W CN2021121200 W CN 2021121200W WO 2022089129 A1 WO2022089129 A1 WO 2022089129A1
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- shielding layer
- sealing
- shielding
- insulating
- groove
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- 239000012528 membrane Substances 0.000 title claims abstract description 11
- 239000002023 wood Substances 0.000 claims abstract description 26
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical group C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000011148 porous material Substances 0.000 claims abstract description 9
- 239000007789 gas Substances 0.000 claims abstract description 8
- 239000003345 natural gas Substances 0.000 claims abstract description 6
- 230000001681 protective effect Effects 0.000 claims abstract description 5
- 238000007789 sealing Methods 0.000 claims description 78
- 239000011120 plywood Substances 0.000 claims description 16
- 239000011810 insulating material Substances 0.000 claims description 11
- 239000011491 glass wool Substances 0.000 claims description 9
- 229910001374 Invar Inorganic materials 0.000 claims description 6
- 239000003822 epoxy resin Substances 0.000 claims description 5
- 229920000647 polyepoxide Polymers 0.000 claims description 5
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 239000011496 polyurethane foam Substances 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 238000009413 insulation Methods 0.000 abstract description 4
- 230000002265 prevention Effects 0.000 abstract description 3
- 239000003949 liquefied natural gas Substances 0.000 description 19
- 239000007788 liquid Substances 0.000 description 10
- 239000010408 film Substances 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 230000008602 contraction Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000005489 elastic deformation Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B25/00—Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby
- B63B25/02—Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby for bulk goods
- B63B25/08—Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby for bulk goods fluid
- B63B25/12—Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby for bulk goods fluid closed
- B63B25/16—Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby for bulk goods fluid closed heat-insulated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B3/00—Hulls characterised by their structure or component parts
- B63B3/14—Hull parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B3/00—Hulls characterised by their structure or component parts
- B63B3/14—Hull parts
- B63B3/68—Panellings; Linings, e.g. for insulating purposes
Definitions
- the first sealing shield layer in direct contact with LNG
- the second plywood is bonded to the hull structure by epoxy resin.
- the insulating material is polyurethane foam.
- the pores inside the insulating structure 12 and the gap between the insulating structure 12 and the second sealing and shielding layer 4 form a secondary shielding space, and the secondary shielding space is filled with protective gas and installed with sensors to detect whether there is natural gas leakage.
- the gas filled in the space can be selected from nitrogen.
- the insulating structure 12 is fixed on the hull structure 8 by the epoxy resin 9, and the insulating structure 12 can prevent the conduction of most of the cold energy, ensuring that the temperature transmitted to the hull steel plate is within the working range of the hull steel plate, and further ensuring the safety of the enclosure system. Safety, further reducing the possibility of embrittlement of the hull steel plate.
- the insulating layer 14 is composed of a first plywood 5 , an insulating material 6 and a second plywood 7 arranged in sequence from the inside to the outside.
- the first plywood 5 and the second plywood 7 are respectively bonded to the inner and outer end surfaces of the insulating material 6 , and the second plywood 7 is bonded to the hull structure 8 through epoxy resin 9 .
- the second sealing and shielding layer 4 and the supporting wood 2 may also be fixed by an adhesive.
Abstract
An LNG ship and a membrane type enclosure system thereof, comprising a first seal shielding layer (1), a second seal shielding layer (4) provided outside the first seal shielding layer (1) and connected to the first seal shielding layer (1) by means of several pieces of supporting wood (2), and an insulation structure (12) provided outside the second seal shielding layer (4) and respectively fixed to the second seal shielding layer (4) and a ship body structure (8); a gap between the first seal shielding layer (1) and the second seal shielding layer (4) forms a primary shielding space (13), a pore inside the insulation structure (12) and a slot between the insulation structure (12) and the second seal shielding layer (4) form a secondary shielding space, and both the primary shielding space (13) and the secondary shielding space are filled with a protective gas and are installed with a sensor to detect whether there is natural gas leakage. According to the system, a double-channel sealed ultralow-temperature LNG storage carrier is built, and the problems of LNG storage and leakage prevention are solved.
Description
本发明涉及船舶建造技术领域,尤其涉及一种LNG船及其薄膜型围护系统。The invention relates to the technical field of ship construction, in particular to an LNG ship and a membrane type containment system thereof.
液化天然气作为一种绿色、清洁、高热值的能源,在我国的需求量呈快速增长趋势,供需缺口迅速扩大。因此,通过从海外引进天然气资源,调整能源结构,弥补能源短缺,满足日益加快的国民经济发展对于新兴能源的需求,成为我国实施能源战略的重要决策。然而液化天然气是在超低温、零下163℃的状态下进行储存和运输的,因此,与液化天然气直接接触的货舱围护型式就显得非常重要。As a kind of green, clean and high calorific value energy, the demand for liquefied natural gas in my country is growing rapidly, and the gap between supply and demand is expanding rapidly. Therefore, by importing natural gas resources from overseas, adjusting the energy structure, making up for energy shortages, and meeting the demand for emerging energy from the ever-accelerating national economic development have become an important decision for my country to implement its energy strategy. However, LNG is stored and transported at ultra-low temperature and minus 163°C. Therefore, the type of cargo tank enclosure that is in direct contact with LNG is very important.
目前实船应用的大型LNG船的液货围护系统有球罐型(MOSS)、薄膜型(Membrane)和SPB型。球罐型货舱由挪威Rosenberg公司研发,货舱储罐形状为球形,货舱无装载液位限制,储罐材料为铝合金A5083,外围被聚氨酯绝缘材料覆盖,造价很高,重量很重。薄膜型货舱由法国GTT公司研发,有NO.96型、Mark III型和CS1型,这三种形式均应用了0.7毫米厚的金属薄膜作为货舱内衬、配有绝缘材料和二次隔离层,各层之间相互固定后,与船壳紧密相连,但金属薄膜承受液货晃荡载荷能力有限,且货舱结构型式复杂,建造周期很长。SPB型货舱是由日本石川岛播磨重工(IHI)研发的一种货舱形式,由9镍钢建造的筋板结构,货舱结构型式复杂,造价很高。另外,韩 国也开发了KC-1薄膜液货围护系统,主层薄膜和次层薄膜都为1.5毫米厚金属材料,但两层薄膜一样,且结构复杂,预制难度大。At present, the liquid cargo containment systems of large LNG ships used in real ships include spherical tank type (MOSS), membrane type (Membrane) and SPB type. The spherical tank type cargo tank is developed by the Norwegian company Rosenberg. The shape of the cargo tank storage tank is spherical, and the cargo tank has no loading liquid level limit. The tank material is aluminum alloy A5083, and the periphery is covered with polyurethane insulating material, which is expensive and heavy. The film type cargo tank was developed by the French GTT company. There are NO.96 type, Mark III type and CS1 type. These three types all use 0.7 mm thick metal film as the lining of the cargo tank, and are equipped with insulating materials and secondary isolation layers. After each layer is fixed to each other, it is closely connected with the hull, but the metal film has a limited capacity to bear the sloshing load of liquid cargo, and the structure of the cargo tank is complex and the construction period is very long. The SPB type cargo hold is a form of cargo hold developed by Japan's Ishikawajima-Harima Heavy Industries (IHI). It is a rib structure constructed of 9-nickel steel. The cargo hold has a complex structure and a high cost. In addition, South Korea has also developed the KC-1 thin-film liquid cargo containment system. Both the primary and secondary layers are made of 1.5 mm thick metal materials, but the two layers are the same, with complex structures and difficult prefabrication.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供了一种LNG船及其薄膜型围护系统,通过在第一密封屏蔽层与第二密封屏蔽层之间设置支撑木,利用第一密封屏蔽层与第二密封屏蔽层之间形成的主屏蔽空间,绝缘结构内部的孔隙以及绝缘结构与第二密封屏蔽层之间的缝隙形成的次屏蔽空间,有效地搭建了双道密封的超低温LNG储藏载体。In view of this, the present invention provides an LNG ship and a film type containment system thereof. By arranging a support wood between the first sealing and shielding layer and the second sealing and shielding layer, the first sealing and shielding layer and the second sealing and shielding are used. The main shielding space formed between the layers, the pores inside the insulating structure and the secondary shielding space formed by the gap between the insulating structure and the second sealing shielding layer effectively build a double-sealed ultra-low temperature LNG storage carrier.
一种LNG船薄膜型围护系统,包括:A membrane type containment system for an LNG ship, comprising:
与液化天然气直接接触的第一密封屏蔽层;The first sealing shield layer in direct contact with LNG;
设置在第一密封屏蔽层外侧并通过若干个支撑木与第一密封屏蔽层相连的第二密封屏蔽层;a second sealing and shielding layer arranged outside the first sealing and shielding layer and connected with the first sealing and shielding layer through several supporting woods;
以及设置在第二密封屏蔽层外侧并分别与第二密封屏蔽层和船体结构相固定的绝缘结构;and an insulating structure arranged outside the second sealing and shielding layer and respectively fixed with the second sealing and shielding layer and the hull structure;
所述第一密封屏蔽层与第二密封屏蔽层之间的空隙形成主屏蔽空间,所述绝缘结构内部的孔隙以及绝缘结构与第二密封屏蔽层之间的缝隙形成次屏蔽空间,主屏蔽空间和次屏蔽空间内均填充有保护气体并安装有用以探测是否存在天然气泄漏的传感器。The gap between the first sealing and shielding layer and the second sealing and shielding layer forms a main shielding space, the pores inside the insulating structure and the gap between the insulating structure and the second sealing and shielding layer form a secondary shielding space, and the main shielding space Both the shielding space and the secondary shielding space are filled with protective gas and installed with sensors to detect whether there is natural gas leakage.
优选地,所述绝缘结构包括若干个等距设置的绝缘层以及填充在相邻绝缘层之间的空隙内的玻璃棉。Preferably, the insulating structure includes several insulating layers arranged at equal distances and glass wool filled in the gaps between adjacent insulating layers.
优选地,所述绝缘层由从内而外依次设置的第一胶合板、绝缘材料和第二胶合板组成,所述第一胶合板上开设有沟槽,所述沟槽内设有卡舌件,卡舌件的一端卡在沟槽内、另一端穿过第二密封屏蔽层后卡在支撑木内;Preferably, the insulating layer is composed of a first plywood, an insulating material and a second plywood which are arranged in sequence from the inside to the outside, the first plywood is provided with a groove, and the groove is provided with a tongue member, the card One end of the tongue piece is stuck in the groove, and the other end is stuck in the supporting wood after passing through the second sealing shielding layer;
所述第二胶合板通过环氧树脂粘结在船体结构上。The second plywood is bonded to the hull structure by epoxy resin.
优选地,所述卡舌件为L型殷瓦条,卡舌件的水平段卡在沟槽内、竖直段与第二密封屏蔽层焊接固定且其端部卡在支撑木内;Preferably, the tongue piece is an L-shaped invar strip, the horizontal section of the tongue piece is clamped in the groove, the vertical section is welded and fixed with the second sealing and shielding layer, and its end is clamped in the support wood;
所述沟槽为T形槽。The groove is a T-shaped groove.
优选地,所述绝缘材料为聚氨酯泡沫。Preferably, the insulating material is polyurethane foam.
优选地,所述支撑木的内端面固定有锚固件、外端面开设有用以卡住卡舌件的卡槽,所述锚固件与第一密封屏蔽层焊接固定。Preferably, anchors are fixed on the inner end face of the support wood, and a slot for clamping the tongue member is defined on the outer end face, and the anchors are welded and fixed with the first sealing and shielding layer.
优选地,所述锚固件为开设有多个螺纹孔的板状结构,锚固件通过螺栓固定在支撑木的内端面上。Preferably, the anchor is a plate-like structure with a plurality of threaded holes, and the anchor is fixed on the inner end surface of the supporting wood by means of bolts.
优选地,所述第二密封屏蔽层与支撑木之间通过粘接剂固定。Preferably, the second sealing and shielding layer and the supporting wood are fixed by an adhesive.
优选地,所述第一密封屏蔽层为波纹型式的不锈钢板;Preferably, the first sealing and shielding layer is a corrugated stainless steel plate;
所述第二密封屏蔽层为殷瓦板。The second sealing and shielding layer is an invar plate.
一种LNG船,包括所述的LNG船薄膜型围护系统。An LNG ship includes the LNG ship membrane type containment system.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明的薄膜型围护系统通过在第一密封屏蔽层与第二密封屏蔽层之间设置支撑木,利用第一密封屏蔽层与第二密封屏蔽层之间的空隙形成的第一绝缘空间,绝缘结构内部的孔隙以及绝缘结构与第二密封屏蔽层之间的缝隙形成的第二绝缘空间,有效地搭建了双道密封的超低温LNG储藏载体,解决了LNG储存和防泄露的问题。1. In the film type enclosure system of the present invention, a support wood is arranged between the first sealing shielding layer and the second sealing shielding layer, and the first insulation formed by the gap between the first sealing shielding layer and the second sealing shielding layer is utilized. The space, the pores inside the insulating structure and the second insulating space formed by the gap between the insulating structure and the second sealing shielding layer effectively build a double-sealed ultra-low temperature LNG storage carrier, which solves the problems of LNG storage and leakage prevention.
2、在第一密封屏蔽和第二密封屏蔽之间设置多个等间距分布的支撑木,能够对第一密封屏蔽进行支撑,同时在支撑木上预设了锚固件,用来连接第一密封屏蔽,另外支撑木也进行了开槽,可以容纳绝缘结构的卡舌件,能够定位绝缘结构,以防止绝缘结构产生移动,保证了围护系统的完整性。2. A plurality of equally spaced supporting woods are arranged between the first sealing shield and the second sealing shield, which can support the first sealing shield. At the same time, anchors are preset on the supporting wood to connect the first sealing In addition, the support wood is also slotted, which can accommodate the tab pieces of the insulating structure, and can locate the insulating structure to prevent the insulating structure from moving and ensure the integrity of the enclosure system.
3、通过在相邻绝缘层之间填充玻璃棉,在玻璃棉的弹性形变的作 用下,可以使绝缘层在一定范围内运动,以吸收围护系统热胀冷缩的能量,极大地提高了围护系统整体的性能,从而可以保证围护系统安全可靠。3. By filling glass wool between adjacent insulating layers, under the action of the elastic deformation of glass wool, the insulating layer can be moved within a certain range to absorb the energy of thermal expansion and contraction of the enclosure system, which greatly improves the The overall performance of the containment system can ensure the safety and reliability of the containment system.
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本发明薄膜型围护系统的结构示意图。FIG. 1 is a schematic structural diagram of the film-type enclosure system of the present invention.
图2是本发明薄膜型围护系统的剖面图。Figure 2 is a cross-sectional view of the film-type containment system of the present invention.
图3是锚固件的结构示意图。Figure 3 is a schematic diagram of the structure of the anchor.
图4是卡舌件与绝缘结构的连接示意图。FIG. 4 is a schematic diagram of the connection between the tongue piece and the insulating structure.
图中标号的含义为:The meanings of the symbols in the figure are:
1为第一密封屏蔽层,2为支撑木,3为卡舌件,4为第二密封屏蔽层,5为第一胶合板,6为绝缘材料,7为第二胶合板,8为船体结构,9为环氧树脂,10为玻璃棉,11为锚固件,12为绝缘结构,13为主屏蔽空间,14为绝缘层,15为沟槽。1 is the first sealing and shielding layer, 2 is the supporting wood, 3 is the tab piece, 4 is the second sealing and shielding layer, 5 is the first plywood, 6 is the insulating material, 7 is the second plywood, 8 is the hull structure, 9 It is epoxy resin, 10 is glass wool, 11 is an anchor, 12 is an insulating structure, 13 is a main shielding space, 14 is an insulating layer, and 15 is a groove.
为了更好的理解本发明的技术方案,下面结合附图对本发明实施例进行详细描述。In order to better understand the technical solutions of the present invention, the embodiments of the present invention are described in detail below with reference to the accompanying drawings.
应当明确,所描述的实施例仅仅是本发明的一部分实施例, 而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。It should be understood that the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
下面通过具体的实施例并结合附图对本申请做进一步的详细描述。The present application will be further described in detail below through specific embodiments and in conjunction with the accompanying drawings.
在本申请的描述中,除非另有明确的规定和限定,术语“第一”、“第二”仅用于描述的目的,而不能理解为指示或暗示相对重要性;除非另有规定或说明,术语“多个”是指两个或两个以上;术语“连接”、“固定”等均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of this application, unless otherwise clearly specified and limited, the terms "first" and "second" are only used for the purpose of description, and should not be construed as indicating or implying relative importance; unless otherwise specified or explained , the term "multiple" refers to two or more; the terms "connection" and "fixed" should be understood in a broad sense, for example, "connection" can be a fixed connection, a detachable connection, or an integral Connection; either directly or indirectly through an intermediary. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
本发明给出一种LNG船及其薄膜型围护系统,该薄膜型围护系统通过在第一密封屏蔽层1与第二密封屏蔽层4之间设置支撑木2,利用第一密封屏蔽层1与第二密封屏蔽层4之间的空隙形成的第一绝缘空间,绝缘结构内部的孔隙以及绝缘结构与第二密封屏蔽层4之间的缝隙形成的第二绝缘空间,有效地搭建了双道密封的超低温LNG储藏载体,解决了LNG储存和防泄露的问题。The present invention provides an LNG ship and a film-type containment system thereof. The film-type containment system uses the first sealing and shielding layer by arranging a support wood 2 between the first sealing and shielding layer 1 and the second sealing and shielding layer 4. The first insulating space formed by the gap between 1 and the second sealing and shielding layer 4, the pores inside the insulating structure and the second insulating space formed by the gap between the insulating structure and the second sealing and shielding layer 4 effectively build a double The sealed ultra-low temperature LNG storage carrier solves the problems of LNG storage and leakage prevention.
本实施例中的薄膜型围护系统具体是A型围护系统。The film-type enclosure system in this embodiment is specifically an A-type enclosure system.
本发明的薄膜型围护系统包括第一密封屏蔽层1、支撑木2、第二密封屏蔽层4以及绝缘结构12。The film type enclosure system of the present invention includes a first sealing and shielding layer 1 , a supporting wood 2 , a second sealing and shielding layer 4 and an insulating structure 12 .
所述第一密封屏蔽层1与液化天然气直接接触,设置在薄膜型围护系统的最内层。The first sealing and shielding layer 1 is in direct contact with the liquefied natural gas, and is arranged on the innermost layer of the film-type containment system.
所述第二密封屏蔽层4设置在第一密封屏蔽层1的外侧。The second sealing and shielding layer 4 is disposed outside the first sealing and shielding layer 1 .
第二密封屏蔽层4通过若干个支撑木2与第一密封屏蔽层1相连,若干个支撑木2等距分布。具体地,支撑木2用于对第一密封屏蔽层1进行支撑,支撑木2的内端面固定有锚固件11、外端面开设有卡槽。锚固件11用于固定第一密封屏蔽层1,即第一密封屏蔽层1与支撑木2上的锚固件11焊接固定,本实施例中,锚固件11为开设有多个螺纹孔的板状结构,锚固件11通过螺栓固定在支撑木2的内端面上。卡槽用于定位绝缘结构12,以防止绝缘结构12产生移动,保证了围护系统的完整性,第二密封屏蔽层4焊接在绝缘结构的卡舌件3上。The second sealing and shielding layer 4 is connected to the first sealing and shielding layer 1 through a plurality of supporting woods 2, and the plurality of supporting woods 2 are equally spaced. Specifically, the supporting wood 2 is used to support the first sealing and shielding layer 1 , the inner end surface of the supporting wood 2 is fixed with an anchor 11 , and the outer end surface is provided with a clamping groove. The anchor 11 is used to fix the first sealing and shielding layer 1, that is, the first sealing and shielding layer 1 and the anchor 11 on the support wood 2 are welded and fixed. In this embodiment, the anchor 11 is a plate-shaped with a plurality of threaded holes. Structure, the anchor 11 is fixed on the inner end surface of the supporting wood 2 by means of bolts. The slot is used for positioning the insulating structure 12 to prevent movement of the insulating structure 12 and ensure the integrity of the enclosure system. The second sealing and shielding layer 4 is welded on the tab 3 of the insulating structure.
所述第一密封屏蔽层1与第二密封屏蔽层4之间的空隙形成主屏蔽空间13,主屏蔽空间13内填充有保护气体并安装有用以探测是否存在天然气泄漏的危险气体传感器,主屏蔽空间13内填充的气体可选用氮气。当第一密封屏蔽层1发生泄露时,第二密封屏蔽层可4以承接泄露的低温液体,以避免船体结构与低温液体相接触而使船体钢板发生脆裂,保证了船舶的安全性。The gap between the first sealing and shielding layer 1 and the second sealing and shielding layer 4 forms a main shielding space 13. The main shielding space 13 is filled with protective gas and installed with a dangerous gas sensor to detect whether there is natural gas leakage. The gas filled in the space 13 can be selected from nitrogen. When the first sealing and shielding layer 1 leaks, the second sealing and shielding layer 4 can receive the leaked cryogenic liquid, so as to avoid brittle cracking of the hull steel plate due to the contact of the hull structure with the cryogenic liquid, thus ensuring the safety of the ship.
所述绝缘结构12设置在第二密封屏蔽层4外侧并分别与第二密封屏蔽层4和船体结构8相固定。The insulating structure 12 is disposed outside the second sealing and shielding layer 4 and is respectively fixed with the second sealing and shielding layer 4 and the hull structure 8 .
所述绝缘结构12内部的孔隙以及绝缘结构12与第二密封屏蔽层4之间的缝隙形成次屏蔽空间,次屏蔽空间内填充有保护气体并安装有用以探测是否存在天然气泄漏的传感器,次屏蔽空间内填充的气体可选用氮气。The pores inside the insulating structure 12 and the gap between the insulating structure 12 and the second sealing and shielding layer 4 form a secondary shielding space, and the secondary shielding space is filled with protective gas and installed with sensors to detect whether there is natural gas leakage. The gas filled in the space can be selected from nitrogen.
绝缘结构12通过环氧树脂9固定在船体结构8上,绝缘结构12可以阻止绝大部分的冷能传导,确保传导至船体钢板的温度在船体钢板的工作范围内,进一步保障了围护系统的安全,进一步降低了船体钢板发生脆裂的可能性。The insulating structure 12 is fixed on the hull structure 8 by the epoxy resin 9, and the insulating structure 12 can prevent the conduction of most of the cold energy, ensuring that the temperature transmitted to the hull steel plate is within the working range of the hull steel plate, and further ensuring the safety of the enclosure system. Safety, further reducing the possibility of embrittlement of the hull steel plate.
具体地,绝缘结构12包括若干个等距设置的绝缘层14以及填充在相邻绝缘层14之间的空隙内的玻璃棉10。由于玻璃棉10具有弹性,当围护系统热胀冷缩时,在玻璃棉10的弹性形变的作用下,可以使绝缘层14在一定范围内运动,以吸收围护系统热胀冷缩的能量,极大地提高了围护系统整体的性能,从而可以保证围护系统安全可靠。Specifically, the insulating structure 12 includes a plurality of insulating layers 14 arranged at equal intervals and glass wool 10 filled in the spaces between adjacent insulating layers 14 . Due to the elasticity of the glass wool 10, when the enclosure system expands and contracts with heat, the insulating layer 14 can be moved within a certain range under the action of the elastic deformation of the glass wool 10 to absorb the energy of thermal expansion and contraction of the enclosure system. , greatly improving the overall performance of the containment system, so as to ensure the safety and reliability of the containment system.
所述绝缘层14由从内而外依次设置的第一胶合板5、绝缘材料6和第二胶合板7组成。第一胶合板5和第二胶合板7分别粘结在绝缘材料6的内、外端面上,第二胶合板7通过环氧树脂9粘结在船体结构8上。The insulating layer 14 is composed of a first plywood 5 , an insulating material 6 and a second plywood 7 arranged in sequence from the inside to the outside. The first plywood 5 and the second plywood 7 are respectively bonded to the inner and outer end surfaces of the insulating material 6 , and the second plywood 7 is bonded to the hull structure 8 through epoxy resin 9 .
所述绝缘材料6为聚氨酯泡沫。绝缘材料6本身内部存在的孔隙、玻璃棉10本身内部存在的孔隙以及整个绝缘结构与第二密封屏蔽层4之间的缝隙共同构成了次屏蔽空间。The insulating material 6 is polyurethane foam. The pores existing in the insulating material 6 itself, the pores existing in the glass wool 10 itself, and the gap between the entire insulating structure and the second sealing shielding layer 4 together constitute the secondary shielding space.
第一胶合板5上开设有沟槽15,所述沟槽15内设有卡舌件3,卡舌件3的一端卡在沟槽15内、另一端穿过第二密封屏蔽层4后卡在支撑木2的卡槽内。本实施例中,沟槽15为T形槽,卡舌件3为L型殷瓦条,卡舌件3的水平段卡在沟槽15内、竖直段穿过第二密封屏蔽层4并与第二密封屏蔽层4焊接固定,且竖直段的端部卡在支撑木2的卡槽内。The first plywood 5 is provided with a groove 15, and the groove 15 is provided with a tab member 3. One end of the tab member 3 is stuck in the groove 15, and the other end passes through the second sealing shielding layer 4 and then is stuck in the groove. In the card slot of the support wood 2. In this embodiment, the groove 15 is a T-shaped groove, and the tab member 3 is an L-shaped invar strip. The horizontal section of the tab member 3 is clamped in the groove 15, and the vertical section passes through the second sealing and shielding layer 4 and is It is welded and fixed with the second sealing and shielding layer 4 , and the end of the vertical section is clamped in the clamping groove of the supporting wood 2 .
为了保证第二密封屏蔽层4与支撑木2之间连接的稳定性,第二密封屏蔽层4与支撑木2之间还可通过粘接剂进行固定。In order to ensure the stability of the connection between the second sealing and shielding layer 4 and the supporting wood 2 , the second sealing and shielding layer 4 and the supporting wood 2 may also be fixed by an adhesive.
由于液态LNG是-163℃的超低温液体,所以要求与LNG液体直接接触的第一密封屏蔽层的材料能够满足低温塑性的要求,而且能克服由常温降至低温时的胀缩问题,同时保温材料的选择要考虑货舱结构型式和要求的蒸发率等问题,因此,在本实施例中, 所述第一密封屏蔽层1采用不锈钢304L制成,同时预制为波纹形状,增强了第一密封屏蔽层1的胀缩能力。第二密封屏蔽层4采用殷瓦钢制成,殷瓦钢对冷热变化不敏感,非常适合低温液体使用。Since liquid LNG is an ultra-low temperature liquid of -163°C, the material of the first sealing and shielding layer that is in direct contact with the LNG liquid is required to meet the requirements of low temperature plasticity, and can overcome the expansion and contraction problem from normal temperature to low temperature. The choice of the cargo tank structure type and the required evaporation rate should be considered. Therefore, in this embodiment, the first sealing and shielding layer 1 is made of stainless steel 304L, and is prefabricated into a corrugated shape, which strengthens the first sealing and shielding layer. 1 expansion and contraction capacity. The second sealing and shielding layer 4 is made of invar steel, which is not sensitive to changes in cold and heat, and is very suitable for use in low temperature liquids.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明保护的范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection.
Claims (6)
- 一种LNG船薄膜型围护系统,其特征在于,包括:A membrane type containment system for an LNG ship, characterized in that it includes:与液化天然气直接接触的第一密封屏蔽层;The first sealing shield layer in direct contact with LNG;设置在第一密封屏蔽层外侧并通过若干个支撑木与第一密封屏蔽层相连的第二密封屏蔽层;a second sealing and shielding layer arranged outside the first sealing and shielding layer and connected with the first sealing and shielding layer through several supporting woods;以及设置在第二密封屏蔽层外侧并分别与第二密封屏蔽层和船体结构相固定的绝缘结构,所述绝缘结构包括若干个等距设置的绝缘层以及填充在相邻绝缘层之间的空隙内的玻璃棉;and an insulating structure arranged on the outside of the second sealing shielding layer and fixed with the second sealing shielding layer and the hull structure respectively, the insulating structure includes a plurality of insulating layers arranged at equal distances and the gaps filled between the adjacent insulating layers glass wool inside;所述绝缘层由从内而外依次设置的第一胶合板、绝缘材料和第二胶合板组成,所述第一胶合板上开设有沟槽,所述沟槽内设有卡舌件,卡舌件的一端卡在沟槽内、另一端穿过第二密封屏蔽层后卡在支撑木内;The insulating layer is composed of a first plywood, an insulating material and a second plywood that are arranged in sequence from the inside to the outside. The first plywood is provided with a groove, and the groove is provided with a tongue piece, and the tongue piece has a groove. One end is stuck in the groove, and the other end is stuck in the supporting wood after passing through the second sealing shielding layer;所述第二胶合板通过环氧树脂粘结在船体结构上;the second plywood is bonded to the hull structure by epoxy resin;所述支撑木的内端面固定有锚固件、外端面开设有用以卡住卡舌件的卡槽,所述锚固件与第一密封屏蔽层焊接固定;An anchor is fixed on the inner end surface of the supporting wood, and a slot for clamping the tongue is provided on the outer end surface, and the anchor is welded and fixed with the first sealing shielding layer;所述锚固件为开设有多个螺纹孔的板状结构,锚固件通过螺栓固定在支撑木的内端面上;The anchor is a plate-like structure with a plurality of threaded holes, and the anchor is fixed on the inner end face of the supporting wood by bolts;所述第一密封屏蔽层与第二密封屏蔽层之间的空隙形成主屏蔽空间,所述绝缘结构内部的孔隙以及绝缘结构与第二密封屏蔽层之间的缝隙形成次屏蔽空间,主屏蔽空间和次屏蔽空间内均填充有保护气体并安装有用以探测是否存在天然气泄漏的传感器。The gap between the first sealing and shielding layer and the second sealing and shielding layer forms a main shielding space, the pores inside the insulating structure and the gap between the insulating structure and the second sealing and shielding layer form a secondary shielding space, and the main shielding space Both the shielding space and the secondary shielding space are filled with protective gas and installed with sensors to detect whether there is natural gas leakage.
- 根据权利要求1所述的LNG船薄膜型围护系统,其特征在于,所述卡舌件为L型殷瓦条,卡舌件的水平段卡在沟槽内、竖直段与第二密封屏蔽层焊接固定且其端部卡在支撑木内;The membrane type containment system for an LNG ship according to claim 1, wherein the tongue member is an L-shaped invar strip, the horizontal section of the tongue member is stuck in the groove, and the vertical section is sealed with the second seal The shielding layer is welded and fixed and its end is stuck in the supporting wood;所述沟槽为T形槽。The groove is a T-shaped groove.
- 根据权利要求1所述的LNG船薄膜型围护系统,其特征在于,所 述绝缘材料为聚氨酯泡沫。The membrane type containment system for an LNG ship according to claim 1, wherein the insulating material is polyurethane foam.
- 根据权利要求1所述的LNG船薄膜型围护系统,其特征在于,所述第二密封屏蔽层与支撑木之间通过粘接剂固定。The film type containment system for an LNG ship according to claim 1, wherein the second sealing and shielding layer and the supporting wood are fixed by an adhesive.
- 根据权利要求1所述的LNG船薄膜型围护系统,其特征在于,所述第一密封屏蔽层为波纹型式的不锈钢板;The film type containment system for an LNG ship according to claim 1, wherein the first sealing and shielding layer is a corrugated stainless steel plate;所述第二密封屏蔽层为殷瓦板。The second sealing and shielding layer is an invar plate.
- 一种LNG船,其特征在于,包括权利要求1-5中任一项所述的LNG船薄膜型围护系统。An LNG ship is characterized by comprising the LNG ship membrane type containment system according to any one of claims 1-5.
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