WO2022088590A1 - Display device - Google Patents

Display device Download PDF

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Publication number
WO2022088590A1
WO2022088590A1 PCT/CN2021/081681 CN2021081681W WO2022088590A1 WO 2022088590 A1 WO2022088590 A1 WO 2022088590A1 CN 2021081681 W CN2021081681 W CN 2021081681W WO 2022088590 A1 WO2022088590 A1 WO 2022088590A1
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WO
WIPO (PCT)
Prior art keywords
light
emitting diode
display device
board
miniature
Prior art date
Application number
PCT/CN2021/081681
Other languages
French (fr)
Chinese (zh)
Inventor
李富琳
张楠楠
Original Assignee
海信视像科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202011182703.2A external-priority patent/CN114428421B/en
Priority claimed from CN202022825588.8U external-priority patent/CN213399142U/en
Application filed by 海信视像科技股份有限公司 filed Critical 海信视像科技股份有限公司
Publication of WO2022088590A1 publication Critical patent/WO2022088590A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices

Definitions

  • the present application relates to the field of display technology, and in particular, to a display device.
  • liquid crystal displays have the advantages of low power consumption, small size, and low radiation.
  • the liquid crystal display panel is a non-self-luminous panel and needs to be used with a backlight module to form a display device.
  • the backlight module includes a light source.
  • the backlight source is usually in the form of a light bar.
  • a plurality of LED lights are arranged on the light bar.
  • a display device includes a plurality of light bars, and the light bars are arranged at intervals.
  • the display device includes a display panel and a backlight module
  • the backlight module includes: a backplane, a plurality of lamp panels, and a plurality of reflective sheets, and a first splicing seam between two adjacent lamp panels is The second splicing seam between two adjacent reflective sheets does not overlap with each other, the second splicing seam of the reflective sheet falls on the reflective layer on the surface of the lamp panel, and is staggered from the first splicing seam between the lamp panels, reflecting light.
  • the reflective layer has the property of reflecting light, so when the light emitted by the lamp board passes through the second seam of the reflective sheet, the light is reflected and reused by the reflective layer to avoid dark shadows, improve the light extraction efficiency of the backlight, and improve the display of the display device. Effect.
  • the light board is a miniature light-emitting diode
  • the miniature light-emitting diode light board includes: a circuit board, a miniature light-emitting diode, a reflective layer and an encapsulation layer; a reflective layer with reflective properties is coated on the surface of the circuit board, which reflects light.
  • the layer is an insulating protective layer, which has the function of protecting the circuit board.
  • the reflective layer exposes the positions of the pads used for soldering the miniature light-emitting diodes through etching and other processes to form openings for exposing the miniature light-emitting diodes.
  • the material used for the reflective layer is white ink, and the reflectivity of the white ink is greater than or equal to 85%.
  • the reflectivity of the reflective sheet is greater than or equal to 94%, and the light emitted by the miniature light-emitting diodes toward the backplane side, or the light reflected back to the backplane side by the components in the backlight module, can be highly reflective.
  • the high-efficiency reflective sheet is re-reflected to the light-emitting side, thereby improving the utilization efficiency of the light source.
  • the width of the reflective sheet in at least one of the first direction and the second direction is greater than the width of the miniature light-emitting diode lamp panel, which can ensure that the first seam and the second seam do not overlap each other , and reduce the number of second seams as much as possible, and set a smaller number of reflective sheets.
  • the width of the reflective sheet in the first direction is greater than the width of the miniature LED lamp panel in the first direction
  • the width of the reflective sheet in the second direction is equal to the width of the miniature LED lamp panel in the second direction
  • the backlight module when applied to a small display device, includes three miniature light-emitting diode lamp panels, and the three miniature light-emitting diode lamp panels are arranged along the first direction. Then, two reflective sheets may be provided, and the reflective sheet The width in the first direction is 1.5 times the width of the miniature light-emitting diode lamp board in the first direction, so that the size of the two reflective sheets is the same as the size of the three miniature light-emitting diode lamp boards.
  • the width of the reflective sheet in the first direction is greater than the width of the miniature LED lamp panel in the first direction
  • the width of the reflective sheet in the second direction is the same as the width of the miniature LED lamp panel in the second direction different widths.
  • the first stitching seams arranged are staggered
  • the second stitching seams arranged in the second direction of the reflective sheet are staggered with the first stitching seams arranged in the second direction of the miniature light-emitting diode lamp board, and the light emitted by the miniature light-emitting diodes at this time is staggered.
  • the light is reflected and reused by the reflective layer to avoid dark shadows, maximize the light output efficiency of the backlight, and improve the display effect of the display device.
  • the number of reflective sheets is less than the number of miniature light-emitting diode lamp panels, and this arrangement can reduce the number of second seams, so that more light is reflected by the reflective sheets with high reflectivity, and the light output of the backlight is improved. efficiency, thereby improving the display effect of the display device.
  • the size of the miniature light-emitting diode is less than 500 ⁇ m, which is beneficial to control the dynamic light emission of the backlight module to a smaller partition, which can realize more refined dynamic control and improve the dynamic contrast of the display device.
  • FIG. 1 is a schematic cross-sectional structure diagram of a display device provided by an embodiment of the present application.
  • FIG. 2 is a schematic cross-sectional structure diagram of a backlight module provided by an embodiment of the present application.
  • FIG. 3 is a schematic cross-sectional structure diagram of a backlight module in the prior art
  • FIG. 4 is a partial top view of a backlight module in the prior art
  • FIG. 6 is the second partial top view of the backlight module provided by the embodiment of the present application.
  • FIG. 7 is a schematic structural diagram of a miniature light-emitting diode provided by an embodiment of the present application.
  • FIG. 10 is a schematic diagram of light rays of a backlight module provided by an embodiment of the application.
  • FIG. 11 is a schematic top-view structure diagram of a miniature light-emitting diode lamp panel provided by an embodiment of the present application.
  • FIG. 12 is a partial enlarged view of the micro light-emitting diode part in FIG. 11 .
  • the liquid crystal display device is mainly composed of a backlight module and a liquid crystal display panel.
  • the liquid crystal display panel itself does not emit light, and needs to rely on the light source provided by the backlight module to achieve brightness display.
  • the imaging principle of the liquid crystal display device is to place the liquid crystal between two pieces of conductive glass, driven by the electric field between the two electrodes, to cause the electric field effect of the liquid crystal molecules to twist, so as to control the transmission or shielding function of the backlight source, so as to display the image. come out. If a color filter is added, color images can be displayed.
  • FIG. 1 is a schematic cross-sectional structure diagram of a display device provided by an embodiment of the present application.
  • the display device includes: a backlight module 100 and a display panel 200 .
  • the display panel 200 is located on the light-emitting side of the backlight module 100, and the shape and size of the display panel are usually matched with the backlight module.
  • the display panel 200 can be set to a rectangle, including the sky side, the ground side, the left side and the right side,
  • the sky side is opposite to the ground side
  • the left side is opposite to the right side
  • the sky side is connected to one end of the left side and one side of the right side respectively
  • the ground side is connected to the other end of the left side and the other end of the right side respectively.
  • the display panel 200 is a transmissive display panel, which can modulate the transmittance of light, but does not emit light itself.
  • the display panel 200 has a plurality of pixel units arranged in an array, and each pixel unit can independently control the light transmittance and color of the backlight module 100 incident on the pixel unit, so that the light transmitted by all the pixel units is composed of displayed image.
  • the backlight module 100 is usually located at the bottom of the display device, and its shape and size are adapted to the shape and size of the display device. When applied to fields such as televisions or mobile terminals, the backlight module usually adopts a rectangular shape.
  • the backlight module in the embodiment of the present application adopts a direct-type backlight module, which is used for uniformly emitting light in the entire light-emitting surface to provide the display panel with light with sufficient brightness and uniform distribution, so that the display panel can display images normally.
  • FIG. 2 is a schematic cross-sectional structure diagram of a backlight module provided by an embodiment of the present application.
  • the backlight module includes: a backplane 11 , a miniature light-emitting diode lamp board 12 , a reflection sheet 13 , a diffuser plate 14 , an optical film 15 and a diffuser plate bracket 16 .
  • the light board is a miniature light emitting diode light board, but it is not limited thereto, and other light boards with similar structures and similar problems also fall into the protection scope of the present application.
  • Micro light-emitting diodes as backlights have become a current hot spot in liquid crystal display technology, and the size of chips used in micro light-emitting diodes is in the micrometer level.
  • the miniature light-emitting diode light board can be formed by POB and COB.
  • POB is package on board, which means that after the LED chip is packaged (the size of the pad is large), it is attached to the circuit board;
  • COB is chip on board, which means that the LED chip is directly attached to the circuit board.
  • the miniature light emitting diode light board 12 is embodied as a miniLED light board.
  • the back plate 11 is located at the bottom of the backlight module and has the function of supporting and bearing.
  • the backplane 11 is usually a rectangular structure, and when applied to a special-shaped display device, its shape is adapted to the shape of the display device.
  • the back panel 11 includes a sky side, a ground side, a left side and a right side.
  • the sky side is opposite to the ground side
  • the left side is opposite to the right side
  • the sky side is connected to one end of the left side and one side of the right side respectively
  • the ground side is connected to the other end of the left side and the other end of the right side respectively.
  • the material of the back plate 11 is aluminum, iron, aluminum alloy or iron alloy.
  • the back plate 11 is used for fixing the micro LED light board 12 and supporting and fixing the edge positions of the reflective sheet 13 , the diffuser plate 14 and the optical film 15 and other components.
  • the backlight module is a direct type backlight module, and a miniature light-emitting diode lamp board 12 is used as a backlight source.
  • the miniature light-emitting diode light panel 12 is located on the back panel 11 .
  • the miniature light-emitting diode light panel 12 can be square or rectangular as a whole.
  • the miniature light-emitting diode light board 12 includes many miniature light-emitting diode light sources. Due to the limitation of the range of the die-bonding machine, and the size of the circuit board is too large, there will be many problems such as serious sheet expansion and shrinkage, and low pad accuracy. The size should not be too large. When applied to a large-sized display device, a plurality of miniature light-emitting diode lamp panels 12 are usually spliced with each other to provide backlight.
  • a plurality of miniature light-emitting diode light boards 12 can be provided.
  • a 75-inch TV can use 2*8 miniature light-emitting diode light boards 12 to provide backlight together by splicing.
  • the seam between the miniature light-emitting diode lamp boards 12 is the first seam S1.
  • the miniature light-emitting diode light board 12 specifically includes: a circuit board 121 , a miniature light-emitting diode 122 , a reflective layer 123 and an encapsulation layer 124 .
  • the circuit board 121 is located on the backplane 11 , and the shape of the circuit board 121 is the same as the overall shape of the miniature LED light board 12 . Under normal circumstances, the circuit board 121 is in the shape of a plate, and the whole is rectangular or square.
  • the circuit board 121 is used to provide driving electrical signals for the miniature light-emitting diodes 122 .
  • the miniature light-emitting diode 122 and the circuit board 121 are separately fabricated.
  • the surface of the circuit board 121 includes a plurality of pads for soldering the miniature light-emitting diode 122.
  • the miniature light-emitting diode 122 is transferred to the pad after the fabrication is completed.
  • the micro LED 122 is soldered on the circuit board 121 , so that the micro LED 122 can be driven to emit light through the input signal of the control circuit board 121 .
  • the circuit board 121 may be a printed circuit board (Printed Circuit Board, PCB for short), the PCB includes a substrate and a conductive layer, the conductive layer is electroplated on the substrate with a conductive material, and then lines are etched to form circuits as required , the material of the conductive layer can be copper.
  • PCB printed Circuit Board
  • the substrate of the circuit board 121 may be made of materials such as FR4, aluminum-based or glass.
  • the substrate or base substrate of the circuit board 121 may be made of a flexible material to form a flexible display device.
  • Micro LEDs 122 are located on the circuit board.
  • the electrodes of the miniature light-emitting diodes 122 are soldered on the exposed pads of the circuit board 121 to realize electrical connection therebetween.
  • the micro light emitting diode 122 is different from the common light emitting diode, and specifically refers to a micro light emitting diode chip. Since the size of the micro light emitting diode 122 is small, it is beneficial to control the dynamic light emission of the backlight module to a smaller partition, which can realize more refined dynamic control and improve the dynamic contrast ratio of the display device. In the embodiment of the present application, the size of the micro light-emitting diode 122 is below 500 ⁇ m.
  • the micro LED light board 12 may only include micro LEDs 122 of one color, or may include micro LEDs 122 of multiple colors, which is not limited herein.
  • the reflective layer 123 is located on the surface of the circuit board 121 on the side close to the miniature light-emitting diodes 122 , and is an insulating protective layer, which has the function of protecting the circuit board.
  • the reflective layer 123 is coated on the surface of the circuit board 121 by using a material with reflective properties, and then the positions of the pads for soldering the miniature light-emitting diodes 122 are exposed through etching and other processes to form Openings for exposing the micro LEDs 122 .
  • the material used for the reflective layer 123 is white ink with the property of reflecting light, and the reflectivity of the white ink is greater than or equal to 85%, which is not limited herein.
  • the encapsulation layer 124 is a protective glue covering the surface of the micro LED 122 on the side away from the circuit board 121 .
  • the encapsulation layer 124 is used to encapsulate and protect the micro light emitting diode 122 , and prevent foreign matter from entering the interior of the micro light emitting diode 122 .
  • the encapsulation layer 124 may be made of a transparent colloidal material, such as silica gel, modified silica gel, or epoxy resin with better permeability.
  • the encapsulation layer 124 can be fabricated by whole-layer coating, strip coating, and spot-coating, wherein the encapsulation layer 124 is fabricated by the whole-layer coating method, and the fabrication process is simple, because the encapsulation layer 124 is a transparent protective glue , the light can still pass through the encapsulation layer 124 to reach the reflective layer 123 when the whole layer is coated, and the reflective layer 123 reflects the light.
  • the encapsulation layer 124 can also be fabricated by strip coating and spot coating, wherein the fabrication by spot coating can save packaging material and reduce costs.
  • the reflective sheet 13 is located on the miniature light-emitting diode lamp panel 12, and is usually set in a rectangular or square shape.
  • the reflectivity of the reflection sheet 13 provided in the embodiment of the present application is greater than or equal to 94%. Since metal has a high reflection rate, the reflection sheet 13 can be made of a metal material. For example, it is made of one or any alloy of silver, magnesium, aluminum, platinum, and copper.
  • the reflective sheet 13 includes a plurality of openings for exposing the micro LEDs 122 .
  • the reflective sheet 13 is arranged on the miniature light-emitting diode light plate 12, so that each miniature light-emitting diode can be exposed, so as to ensure that the miniature light-emitting diodes can emit light smoothly.
  • the reflective sheet 13 has the property of reflecting light, so the light emitted by the micro light emitting diodes to the side of the back panel 11, or the light reflected back to the side of the back panel by the components in the backlight module, can be redirected by the reflective sheet 13 to the side of the back panel. One side is reflected, thereby improving the utilization efficiency of the light source.
  • the reflective sheet 13 The size is processed according to the size of the miniature light-emitting diode lamp board 12, and a plurality of reflective sheets 13 are arranged on the miniature light-emitting diode lamp board 12 by splicing, and the splicing seam between two adjacent reflective sheets 13 is the second Seam S2.
  • the diffuser plate 14 is located on the light-emitting side of the micro-LED light board 12 and has a certain distance from the reflector 13 .
  • the shape of the diffuser plate 14 is the same as that of the micro-LED light board 12 .
  • the diffuser plate 14 can be arranged in a rectangular or square shape.
  • the function of the diffuser plate 14 is to scatter the incident light, so that the light passing through the diffuser plate 14 is more uniform.
  • the diffuser plate 14 is provided with a scattering particle material, and the light incident on the scattering particle material will be continuously refracted and reflected, so as to achieve the effect of scattering the light and realize the effect of uniform light.
  • the diffuser plate 14 has higher haze and better uniformity effect, and can usually be processed by extrusion process. At least one of polypropylene PP.
  • the optical film 15 is located on the side of the diffuser plate 14 away from the reflection sheet 13 .
  • the optical film 15 is arranged in a whole layer, and its shape is the same as that of the miniature light-emitting diode light board 12 , and can be generally set as a rectangle or a square.
  • the arrangement of the optical film 15 can make the backlight module adapt to various practical applications.
  • the miniature light-emitting diodes in the miniature light-emitting diode light board 12 can be blue-light miniature light-emitting diodes
  • the optical film 15 includes a color conversion layer such as a quantum dot layer or a fluorescent layer.
  • the quantum dot layer includes a red quantum dot material and a green quantum dot material, the red quantum dot material emits red light under the excitation of blue light, the green quantum dot material emits green light under the excitation of blue light, and the stimulated emission of red light, The green light and the transmitted blue light are mixed into white light and emitted.
  • the fluorescent layer includes fluorescent materials that stimulate emission of red light and stimulated emission of green light, and the stimulated emission of red light, green light and transmitted blue light is mixed into white light for output.
  • the optical film 15 may also include a prism sheet, and the prism sheet can change the exit angle of light, thereby changing the viewing angle of the display device.
  • the optical film 15 may also include a reflective polarizer.
  • the reflective polarizer can improve the brightness of the backlight module, improve the utilization efficiency of light, and at the same time make the outgoing light have the property of polarization. Use of polarizers.
  • the diffuser plate 14 needs to cover all the areas where the micro LED light panels 12 are located, and its size is relatively large, which is prone to collapse and warping deformation, which deteriorates the optical characteristics of the backlight module and even damages the micro LEDs 122.
  • a diffuser plate bracket 16 is disposed between the reflection sheet 13 and the diffuser plate 14 for supporting the diffuser plate 14 .
  • the material used for the diffuser plate bracket 16 is generally polycarbonate PC.
  • the shape of the diffuser plate support 16 may be simple in shape, such as triangle, trapezoid, cone, etc., which is not limited herein.
  • FIG. 3 is a schematic cross-sectional structure diagram of a backlight module in the prior art.
  • FIG. 4 is a partial top view of a backlight module in the prior art.
  • the shape of the reflector 13 is the same as that of the miniature light-emitting diode lamp panel 12 , and the reflector 13 is disposed on the micro-LED lamp panel 12 by splicing.
  • the first splicing seam S1 between the two adjacent miniature light-emitting diode lamp panels 12 overlaps with the second splicing seam S2 between the two adjacent reflective sheets 13.
  • Such a design method will cause the backlight module
  • the position of the second seam S2 of the reflective sheet 13 is also the position of the first seam S1 of the miniature light-emitting diode lamp panel 12.
  • the light cannot be re-reflected and reused, and dark lines appear, resulting in uneven brightness in the display area of the backlight module.
  • the display effect of the display device is affected.
  • the first splicing seam S1 and the second splicing seam S2 are arranged not to overlap each other.
  • the second splicing seam S2 of the reflective sheet 13 falls on the reflective layer 123 on the upper surface of the miniature light-emitting diode lamp panel 12, and is staggered from the first splicing seam S1 between the miniature light-emitting diode lamp panels 12.
  • the light emitted by the micro LEDs 122 passes through the second seam S2 of the reflective sheet 13, the light is reflected by the reflective layer 123 and reused to avoid dark shadows, improve the light extraction efficiency of the backlight, and improve the display of the display device. Effect.
  • FIG. 5 is one of partial top views of the backlight module provided by the embodiment of the present application.
  • the miniature light-emitting diode lamp panel 12 and the reflective sheet 13 both include side edges extending along the first direction x and the second direction y, the first direction x and the second direction y
  • the width of the reflection sheet 13 in at least one of the first direction x and the second direction y is greater than the width of the miniature light emitting diode lamp panel 12 .
  • the width of the reflective sheet 13 in the first direction x is greater than the width of the micro LED lamp panel 12 in the first direction x
  • the width of the reflective sheet 13 in the second direction y is equal to the width of the micro LED lamp panel
  • the width of 12 in the second direction y so as to ensure that the second seam S2 of the reflective sheet 13 arranged in the first direction x is staggered from the first seam S1 of the miniature light-emitting diode lamp board 12 arranged in the first direction x.
  • the backlight module provided by the embodiment of the present application can be applied to a small display device.
  • the backlight module includes three miniature light-emitting diode lamp panels 12 , and the three miniature light-emitting diode lamp panels 12 are arranged along the first direction x, then , two reflective sheets 13 can be provided.
  • the width of the reflective sheet 13 in the first direction x is 1.5 times the width of the miniature light-emitting diode lamp board 12 in the first direction x, so that the two reflective sheets 13
  • the size is the same as that of the three miniature LED light panels 12 .
  • FIG. 6 is the second partial top view of the backlight module provided by the embodiment of the present application.
  • the width of the reflection sheet 13 in the first direction x is greater than the width of the miniature light-emitting diode lamp board 12 in the first direction x, and the reflection sheet 13 in the second direction y
  • the width of y is different from the width of the miniature light-emitting diode lamp panel 12 in the second direction y.
  • the first splicing seam S1 of the diode light board 12 arranged in the first direction x is staggered, the second splicing seam S2 of the reflective sheet 13 arranged in the second direction y and the second splicing seam S2 of the micro LED lamp board 12 arranged in the second direction y.
  • the first seam S1 is staggered.
  • the light emitted by the micro LEDs 122 passes through the second seam S2 of the reflective sheet 13, the light is reflected by the reflective layer 123 and reused to avoid dark shadows and maximize the light output of the backlight. efficiency and improve the display effect of the display device.
  • the backlight module shown in FIG. 6 can be applied to a large-sized display device, and the miniature light-emitting diode lamp panels 12 are arranged in an array in the first direction x and the second direction y. Then the miniature light-emitting diode light board 12 will produce the first seam S1 in both the first direction x and the second direction y.
  • the width of the reflective sheet 13 in the first direction x may be larger than the size of the micro LED light panel 12
  • the width of the reflective sheet in the second direction y is smaller than the width of the micro LED light panel 12 .
  • the number of the reflective sheets 13 provided in the embodiment of the present application is less than the number of the miniature light-emitting diode lamp boards 12, so the setting can reduce the number of the second splicing seams S2, so that more light is reflected by the reflective sheets 13 with high reflectivity, improving the The light extraction efficiency of the backlight is improved, thereby improving the display effect of the display device.
  • each reflecting sheet 13 has the same size and specification, and does not need to be processed by multiple molds, which can reduce the cost.
  • the structure of the miniature light-emitting diode lamp board in the form of POB packaging is introduced below.
  • the miniature LED light board includes a circuit board and miniature LEDs 122' on the circuit board.
  • the miniature light-emitting diode 122 ′ is a device encapsulated with a miniature light-emitting diode chip 1221 ′, and the specific structure is shown in FIG. 7 .
  • the micro LED chip 122 ′ includes a micro LED chip 1221 ′ and a household packaging bracket 1222 ′, and the micro LED chip 1221 ′ is placed at the bottom of the packaging bracket 1222 ′.
  • the miniature light-emitting diode 122' further includes a top shielding layer 1223' on the light-emitting side of the miniature light-emitting diode chip 1221'.
  • the top shielding layer 1223' is formed by mixing scattering particles such as titanium dioxide in the glue.
  • the existence of the top shielding layer 1223' can increase the light emitting angle of the micro LED chip 1221'. Under the condition that the number and spacing of the micro light-emitting diodes 122' remain unchanged, the irradiation range of the micro-light-emitting diodes 122' can be increased, and the OD value can be further reduced.
  • the present application also provides a backlight module structure.
  • FIG. 8 is one of a schematic cross-sectional structure diagram of a backlight module provided by an embodiment of the present application.
  • the backlight module includes: a backplane 21 , a miniature light-emitting diode lamp board 22 , a reflection sheet 23 , a first reflection layer 26 , a diffuser plate 24 and an optical film 25 .
  • the back plate 21 is located at the bottom of the backlight module and has the function of supporting and bearing.
  • the back plate 21 is usually a rectangular structure, and when applied to a special-shaped display device, its shape is adapted to the shape of the display device.
  • the back panel 21 includes a sky side, a ground side, a left side and a right side.
  • the sky side is opposite to the ground side
  • the left side is opposite to the right side
  • the sky side is connected to one end of the left side and one side of the right side respectively
  • the ground side is connected to the other end of the left side and the other end of the right side respectively.
  • the material of the back plate 21 is aluminum, iron, aluminum alloy or iron alloy.
  • the back plate 21 is used to fix the micro LED light board 22 and support and fix the edge positions of the reflective sheet 23 , the diffuser plate 24 and the optical film 25 and other components.
  • the backlight module is a direct type backlight module
  • the miniature light-emitting diode lamp panel 22 is located on the back panel 21 .
  • the miniature light-emitting diode light panel 22 can be square or rectangular as a whole, and when applied to a special-shaped display device, its shape and size are adapted to the shape and size of the display device.
  • a plurality of miniature light-emitting diode lamp panels 22 can be provided, and the micro-LED lamp panels 22 are jointly provided with backlight by splicing.
  • the seams between the adjacent miniature light-emitting diode lamp panels 22 should be as small as possible, and even seamless splicing can be achieved.
  • the miniature LEDs in the miniature LED light panel 22 are used as a backlight source, and have a smaller size than traditional LEDs, which can achieve more refined dynamic control and improve the dynamic contrast of the display device.
  • the reflective sheet 23 is located on the miniature light-emitting diode lamp board 22, and has the same shape as the miniature light-emitting diode lamp board 22, and is usually set in a rectangular or square shape. Since metal has a high reflectivity, in this embodiment of the present application, a metal material can be used to make the reflective sheet 23 . For example, it is made of one or any alloy of silver, magnesium, aluminum, platinum, and copper.
  • the reflection sheet 23 includes a plurality of first openings S10 for exposing the micro light emitting diodes 222 .
  • the reflective sheet 23 is arranged on the miniature light-emitting diode light board 22, so that each miniature light-emitting diode can be exposed, so as to ensure that the miniature light-emitting diodes can emit light smoothly.
  • the reflective sheet 23 has the property of reflecting light, so the light emitted by the miniature light-emitting diodes to the side of the backplane 21, or the light reflected back to the side of the backplane by the components in the backlight module, can be redirected by the reflective sheet 23 to the side of the backplane. One side is reflected, thereby improving the utilization efficiency of the light source.
  • the diffuser plate 24 is located on the light-emitting side of the miniature light-emitting diode lamp board 22 and has a certain distance from the reflection sheet 23 .
  • the diffuser plate 24 can be arranged in a rectangular or square shape.
  • the function of the diffuser plate 24 is to scatter the incident light, so that the light passing through the diffuser plate 24 is more uniform.
  • the diffuser plate 24 is provided with a scattering particle material, and the light incident on the scattering particle material will be continuously refracted and reflected, so as to achieve the effect of dispersing the light and realize the effect of uniform light.
  • the thickness of the diffuser plate 24 is 1.5mm-3mm, which has higher haze and better uniformity. Usually, it can be processed by extrusion process.
  • the material used for the diffuser plate 24 is generally selected from polymethyl methacrylate PMMA, polycarbonate PC , at least one of polystyrene materials PS and polypropylene PP.
  • the optical film 25 is located on the side of the diffuser plate 24 away from the reflection sheet 23 .
  • the optical film 25 is arranged in a whole layer, and its shape is the same as that of the miniature light-emitting diode light board 22 , which can be generally rectangular or square.
  • the arrangement of the optical film 25 can make the backlight module adapt to various practical applications.
  • the micro light emitting diodes in the micro light emitting diode light board 22 are blue light micro light emitting diodes
  • the optical film 25 includes a quantum dot layer or a fluorescent layer.
  • the quantum dot layer includes a red quantum dot material and a green quantum dot material, the red quantum dot material emits red light under the excitation of blue light, the green quantum dot material emits green light under the excitation of blue light, and the stimulated emission of red light, The green light and the transmitted blue light are mixed into white light and emitted.
  • the fluorescent layer includes fluorescent materials that stimulate emission of red light and stimulated emission of green light, and the stimulated emission of red light, green light and transmitted blue light is mixed into white light for output.
  • the optical film 25 may also include a prism sheet, and the prism sheet can change the exit angle of light, thereby changing the viewing angle of the display device.
  • the optical film 25 may also include a reflective polarizer.
  • the reflective polarizer can improve the brightness of the backlight module, improve the utilization efficiency of light, and at the same time make the outgoing light have the property of polarization. Use of polarizers.
  • a reflective sheet 23 with a first opening S10 is provided in the backlight module.
  • the position of the hole is larger. For example, if the maximum size of the light source and its related components is 1 mm, the opening of the reflection sheet 23 needs to be opened by 3-4 mm. Then, the reflectivity in the first opening S1 of the reflection sheet 23 is low.
  • the micro LED light board 22 is used as the backlight source, due to the large number of micro LEDs, the area of the first opening S10 of the reflection sheet 23 is relatively large.
  • the diffuser plate 24 and the optical film 25 will inevitably reflect part of the light emitted by the micro LEDs back to the side of the micro LED light plate 22, and the reflectivity of the reflector and the opening position is different. If it is larger, the efficiency of re-reflection of the light reflected by the diffuser plate and the optical film at the position of the opening S1 of the reflection sheet 23 is low, resulting in a relatively low light extraction efficiency of the mini LED light board.
  • a first reflective layer 26 is provided on the micro-LED light plate 22 in the first opening S10 to surround the micro-LEDs.
  • the first light-reflecting layer 26 has a strong reflection effect.
  • its reflectivity is equal to that of the reflecting sheet 23 . Therefore, even if the light is reflected to the area within the first opening S10 of the reflective sheet 23, it can be reflected again by the first reflective layer 26 to the light-emitting side, thereby greatly improving the light-emitting efficiency of the Mini LED light board.
  • the material used for the first reflective layer 26 is white ink (hereinafter referred to as white oil) that has the property of reflecting light, so the light emitted from the micro LED lamp board 22 to the back board 21 side, or the diffuser plate The light reflected by the 24 and the optical film 25 back to the first opening S1 can be re-reflected by the first reflective layer 26 to the light-emitting side, thereby improving the utilization efficiency of the light source.
  • white oil white ink
  • the thickness of the white oil used for the first reflective layer 26 may be 20-30 ⁇ m, which is not limited herein.
  • the miniature light-emitting diode light board 22 specifically includes: a circuit board 221 , a miniature light-emitting diode 222 , a second reflective layer 223 and an encapsulation layer 224 .
  • the circuit board 221 is located on the backplane 21 , and the shape of the circuit board 221 is the same as the overall shape of the miniature LED light board 22 . Under normal circumstances, the circuit board 221 is in the shape of a plate, and the whole is rectangular or square.
  • the circuit board 221 is used to provide driving electrical signals for the miniature light-emitting diodes 222 .
  • the micro LEDs 222 and the circuit board 221 are separately fabricated.
  • the surface of the circuit board 221 includes a plurality of pads for soldering the micro LEDs 222. After the micro LEDs 222 are fabricated, they are transferred to the top of the pads.
  • the micro LEDs 222 are soldered on the circuit board 221 , so that the micro LEDs 222 can be driven to emit light through the input signal of the control circuit board 221 .
  • the circuit board 221 may be a printed circuit board (Printed Circuit Board, PCB for short), the PCB includes a substrate 2211 and a conductive layer 2212, and the conductive layer 2212 is electroplated on the substrate 2211 with conductive material, and then etched as needed The etched circuit is formed, and the material used for the conductive material is copper. As shown in FIG. 8 , the conductive material is etched with a fracture S for separating the anode and cathode of the micro light-emitting diode 222 .
  • PCB printed circuit board
  • the substrate of the circuit board 221 can be made of materials such as FR4, aluminum-based or glass.
  • the substrate or base substrate of the circuit board 221 may be made of a flexible material to form a flexible display device.
  • Micro LEDs 222 are located on the circuit board.
  • the electrodes of the miniature light-emitting diodes 222 are soldered on the exposed pads of the circuit board 221 to realize electrical connection therebetween.
  • the micro light emitting diode 222 is different from the common light emitting diode, and specifically refers to a micro light emitting diode chip. Due to the small size of the miniature light-emitting diodes 222, it is beneficial to control the dynamic light emission of the backlight module to smaller partitions, which is beneficial to improve the contrast of the picture. In the embodiment of the present application, the micro LEDs 222 may have various sizes, for example, the size of the micro LEDs 222 is less than 200 ⁇ m, the size of the micro LEDs 222 is less than 300 ⁇ m, or the size of the micro LEDs 222 is less than 500 ⁇ m.
  • the miniature light-emitting diodes can be manufactured in corresponding sizes according to practical applications, which are not limited here.
  • the micro-LED light board 22 may only include micro-LEDs 222 of one color, or may include micro-LEDs 222 of multiple colors, which is not limited herein.
  • the second light-reflecting layer 223 is located on the surface of the circuit board 221 on the side close to the miniature light-emitting diodes 222 , and is an insulating protective layer, which has the function of protecting the circuit board.
  • the second light-reflecting layer 223 is coated on the surface of the circuit board 221 with a material with a light-reflecting property, and then the positions of the pads used for soldering the miniature light-emitting diodes 222 are exposed through processes such as etching. to form a second opening S20 for exposing the micro light emitting diodes 222 .
  • the material used for the second reflective layer 223 is white ink (hereinafter referred to as white oil) with the property of reflecting light, and the thickness of the white oil is 20-30 ⁇ m, which is not limited herein.
  • the encapsulation layer 224 is a protective glue covering the surface of the micro LED 222 on the side facing away from the circuit board 221 .
  • the encapsulation layer 224 is used to encapsulate and protect the miniature light-emitting diode 222 , and prevent foreign matter from entering the interior of the miniature light-emitting diode 222 .
  • the encapsulation layer 224 may be made of a transparent colloidal material, such as silica gel, modified silica gel, or epoxy resin with better permeability. Since the reflective sheet 23 is disposed on the miniature light-emitting diode lamp board 22 in the embodiment of the present application, the encapsulation layer 224 can be fabricated by spot coating. The first opening S10 of the reflective sheet 23 can expose the encapsulation layer 224 encapsulating the micro light-emitting diodes 222 .
  • the reflectivity of the white ink (the second reflective layer 223 ) provided on the surface of the circuit board 221 is related to the thickness.
  • FIG. 9 is a graph showing the relationship between the thickness of the white ink and the reflectivity according to the embodiment of the present application. As shown in FIG. 9 , the reflectivity of the white ink is positively correlated with the thickness. The greater the thickness of the white ink, the higher the reflectivity, and the smaller the thickness of the white ink, the lower the reflectivity. If the reflectivity of the white ink layer is required to be above 95%, the thickness of the white ink must be above 50 ⁇ m-55 ⁇ m.
  • FIG. 10 is a schematic diagram of light rays of a backlight module provided by an embodiment of the present application.
  • the first reflective layer 26 is provided on the micro LED lamp board 22 in the first opening S10, the first reflective layer 26 and the The second reflective layer 223 is superimposed with two layers of white oil, which can achieve a high reflectivity of more than 90%, thereby improving the light emitting efficiency of the mini LED light board at the opening of the reflective sheet.
  • the first reflective layer 26 completely covers the second reflective layer 223 exposed by the first opening S10, thereby ensuring that the second reflective layer 223 exposed by the first opening S10 covers the first reflective layer 26 to the greatest extent, and further All the regions above the second light-reflecting layer 223 exposed by the first opening S10 satisfy the high reflectivity of the first light-reflecting layer 26 and the second light-reflecting layer 223 superimposed with two layers of white oil to reach a high reflectivity of more than 90%.
  • FIG. 11 is a schematic top-view structural diagram of a miniature light-emitting diode lamp board provided by an embodiment of the present application.
  • FIG. 12 is a partial enlarged view of the micro light-emitting diode part in FIG. 11 .
  • the backlight micro-LEDs in the backlight module provided by the embodiment of the present application are arranged in an array, so that the emitted light is more uniform.
  • the circuit board is rectangular as a whole, the long side of the circuit board is parallel to the y direction, and the short side is parallel to the x direction.
  • the shapes of the miniature light emitting diodes 222 and the second opening S20 are both rectangular.
  • the long side of the micro LED 222 is parallel to the x direction, and the short side of the micro LED 222 is parallel to the y direction;
  • the short side L1 of the second opening S20 is parallel to the x direction, and the long side L2 of the second opening S20 is parallel to y direction, so that the short side L1 of the second opening S20 is parallel to the long side of the micro LED 222 , and the long side L2 of the second opening S20 is parallel to the short side of the micro LED 222 .
  • the expansion and contraction of the circuit board in the long-side direction y is relatively large, so the offset of the second opening S20 with the circuit board is relatively large, and the long side L2 of the second opening S20 is parallel to the miniature light-emitting diode. Therefore, the length of the side of the second opening S20 parallel to the short side of the micro LED 222 is set to be 1.3-1.7 times the length of the short side of the micro LED 222, which can ensure the welding process of the micro LED 222. The center falls within the range of the second opening S20 in the short side direction.
  • the length of the second opening S20 parallel to the long side of the micro LED 222 is set to be 1.1-1.4 times the length of the long side of the micro LED 222, which can ensure the welding of the micro LED 222.
  • the longitudinal direction falls within the range of the second opening S20.
  • the form of dispensing encapsulation can be adopted.
  • the method of dispensing and packaging can save packaging materials and reduce costs.
  • the encapsulation layer 224 only covers the surface of the micro LED 222 away from the circuit board 221 , and the packaging layer 224 has a dot pattern covering the micro LED 222 .
  • the shape of the encapsulation layer 224 is naturally formed by spreading and curing after dispensing glue on the surface of the miniature light-emitting diode 222, and its outer contour is generally circular. Therefore, the diameter L3 of the circular encapsulation layer is 2-5 times the maximum size of the micro LED 222 . However, there is no need to set an excessive size.
  • the edge of the encapsulation layer 224 can be located within the outline of the first opening S10, or the edge of the encapsulation layer 224 and the first opening S10 The edges coincide, that is, the diameter L3 of the circular encapsulation layer is smaller than or equal to the diameter L4 of the first opening S10 .
  • a first light-reflecting layer is arranged on the micro-LED lamp board in the first opening, and is arranged around the micro-LEDs.
  • the first reflective layer has a strong reflective effect, and after the first reflective layer is arranged on the miniature light-emitting diode lamp board, its reflectivity is equivalent to that of the reflective sheet. Therefore, even if the light is reflected to the area within the first opening of the reflective sheet, it can be reflected again to the light-emitting side by the first reflective layer, thereby greatly improving the light-emitting efficiency of the Mini LED light board.
  • the material used for the first reflective layer is white ink with the property of reflecting light, so the light emitted from the micro LED light panel to the back panel may be reflected back to the first opening by the diffuser panel and the optical film.
  • the light at the hole can be re-reflected to the light-emitting side by the first light-reflecting layer, thereby improving the utilization efficiency of the light source.
  • the size of the micro LED is very small, for example, the size of the micro LED is less than 200 ⁇ m, less than 300 ⁇ m or less than 500 ⁇ m, which is conducive to controlling the dynamic light emission of the backlight module to a smaller partition, which is conducive to improving the contrast of the picture .
  • the second light-reflecting layer is an insulating protective layer, which has the function of protecting the circuit board.
  • the encapsulation layer is used for encapsulating and protecting the micro light emitting diode, and preventing foreign matter from entering the inside of the micro light emitting diode.
  • a first reflective layer is superimposed on the exposed second reflective layer.
  • the thickness of the second reflective layer 223 made of white oil is 20-30 ⁇ m
  • the first reflective layer also uses white ink
  • the thickness can also be set at 20-30 ⁇ m, so that the thickness of the first reflective layer and the second reflective layer can be When it reaches more than 40 ⁇ m, a high reflectivity of more than 90% can be achieved, thereby solving the problem of relatively low light-emitting efficiency of the micro LED lamp board caused by the low reflectivity in the first opening of the reflector.
  • the first reflective layer completely covers the second reflective layer exposed by the first opening, so as to ensure that the second reflective layer exposed by the first opening covers the first reflective layer to the greatest extent, thereby making the All the regions above the second light-reflecting layer exposed by the first openings all satisfy the high reflectivity of the first light-reflecting layer and the second light-reflecting layer being superimposed with two layers of white oil to reach a high reflectivity of more than 90%.
  • the backlight micro-LEDs in the backlight module are arranged in an array, so that the emitted light is more uniform.
  • the side length of the second opening parallel to the short side direction of the micro light emitting diode is set to be 1.3-1.7 times the short side length of the micro light emitting diode, so as to ensure that the micro light emitting diode falls in the short side direction during the welding process of the micro light emitting diode. within the range of the second opening.
  • the length of the side of the second opening parallel to the long side of the micro LED is set to be 1.1-1.4 times the length of the long side of the micro LED, so as to ensure that the micro LED falls in the long side direction during the welding process of the micro LED. within the range of the second opening.
  • the miniature light-emitting diode is packaged in the form of dispensing package, which can save packaging materials and reduce costs.
  • the diameter of the circular encapsulation layer is 2-5 times the maximum size of the micro light emitting diode for protecting the micro light emitting diode.
  • the diameter of the circular encapsulation layer is smaller than or equal to the diameter of the first opening, which can save encapsulation materials and reduce costs.

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Abstract

A display device, comprising a display panel (200) and a backlight module (100), the backlight module (100) comprising a backplane (11), a plurality of lamp panels (12) and a plurality of reflector plates (13), wherein a first joining seam (S1) between two adjacent lamp panels (12) and a second joining seam (S2) between two adjacent reflector plates (13) are not overlapped with each other; and the second joining seams (S2) of the reflector plates (13) are arranged on reflective layers (123) on the upper surfaces of the lamp panels (12) and are staggered with the first joining seams (S1) between the lamp panels (12). The reflective layers (123) can reflect light, such that when light emitted by the lamp panels (12) passes through the second joining seams (S2) of the reflector plates (13), the light is reflected by the reflective layers (123) for reuse, so as to prevent the formation of shadows, improve the light-emitting efficiency of backlight, and improve the display effect of the display device.

Description

一种显示装置a display device
相关申请交叉引用Cross-reference to related applications
本申请要求于2020年11月30日提交中国专利局、申请号为202022825588.8、申请名称为“一种显示装置”以及2020年10月29日提交中国专利局、申请号为202011182703.2、申请名称为“一种显示装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application is required to be submitted to the China Patent Office on November 30, 2020, with the application number of 202022825588.8, and the application name is "a display device" and submitted to the China Patent Office on October 29, 2020, with the application number of 202011182703.2 and the application name of " The priority of the Chinese patent application for a display device", the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请涉及显示技术领域,尤其涉及一种显示装置。The present application relates to the field of display technology, and in particular, to a display device.
背景技术Background technique
液晶显示屏作为目前主流的显示屏,具有耗电量低、体积小、辐射低等优势。而液晶显示面板为非自发光面板,需要配合背光模组使用,构成一显示装置。As the current mainstream display, liquid crystal displays have the advantages of low power consumption, small size, and low radiation. The liquid crystal display panel is a non-self-luminous panel and needs to be used with a backlight module to form a display device.
背光模组包括光源,在相关技术中,背光源往往采用灯条的方式,灯条上排布有多个LED灯,一个显示装置中包含多个灯条,灯条间隔排列。随着对显示装置显示画质的要求不断提高以及半导体技术的不断发展,背光源以灯板形式呈现,如何在显示装置中装配灯板是需要解决的技术问题。The backlight module includes a light source. In the related art, the backlight source is usually in the form of a light bar. A plurality of LED lights are arranged on the light bar. A display device includes a plurality of light bars, and the light bars are arranged at intervals. With the continuous improvement of the requirements for display image quality of display devices and the continuous development of semiconductor technology, backlight sources are presented in the form of lamp panels, and how to assemble the lamp panels in the display device is a technical problem that needs to be solved.
发明内容SUMMARY OF THE INVENTION
本申请一些实施例中,显示装置包括显示面板和背光模组,背光模组包括:背板、多个灯板和多个反射片,相邻两个灯板之间的第一拼接缝与相邻两个反射片之间的第二拼接缝互不重叠,反射片的第二拼接缝落在灯板上表面的反光层上,与灯板间的第一拼接缝错开,反光层具有对光进行反射的性质,因此灯板发出来的光经过反射片的第二拼接缝时,光线经反光层反射再次利用,避免产生暗影,提高背光的出光效率,提高显示装置的显示效果。In some embodiments of the present application, the display device includes a display panel and a backlight module, and the backlight module includes: a backplane, a plurality of lamp panels, and a plurality of reflective sheets, and a first splicing seam between two adjacent lamp panels is The second splicing seam between two adjacent reflective sheets does not overlap with each other, the second splicing seam of the reflective sheet falls on the reflective layer on the surface of the lamp panel, and is staggered from the first splicing seam between the lamp panels, reflecting light. The reflective layer has the property of reflecting light, so when the light emitted by the lamp board passes through the second seam of the reflective sheet, the light is reflected and reused by the reflective layer to avoid dark shadows, improve the light extraction efficiency of the backlight, and improve the display of the display device. Effect.
本申请一些实施例中,所述灯板为微型发光二极管,微型发光二极管灯板包括:电路板、微型发光二极管、反光层和封装层;在电路板的表面涂覆具有反光性质反光层,反光层为绝缘保护层,具有保护电路板的作用。反光层通过刻蚀等工艺将用于焊接微型发光二极管的焊盘所在的位置暴露出来,形成用于暴露微型发光二极管的开孔。In some embodiments of the present application, the light board is a miniature light-emitting diode, and the miniature light-emitting diode light board includes: a circuit board, a miniature light-emitting diode, a reflective layer and an encapsulation layer; a reflective layer with reflective properties is coated on the surface of the circuit board, which reflects light. The layer is an insulating protective layer, which has the function of protecting the circuit board. The reflective layer exposes the positions of the pads used for soldering the miniature light-emitting diodes through etching and other processes to form openings for exposing the miniature light-emitting diodes.
本申请一些实施例中,反光层采用的材料为白色油墨,白色油墨的反射率大于或等于 85%。In some embodiments of the present application, the material used for the reflective layer is white ink, and the reflectivity of the white ink is greater than or equal to 85%.
本申请一些实施例中,反射片的反射率大于或等于94%,微型发光二极管向背板一侧出射的光线,或者被背光模组中的元件反射回背板一侧的光线,可以被高反射率的反射片重新向出光一侧反射,由此提高光源的利用效率。In some embodiments of the present application, the reflectivity of the reflective sheet is greater than or equal to 94%, and the light emitted by the miniature light-emitting diodes toward the backplane side, or the light reflected back to the backplane side by the components in the backlight module, can be highly reflective. The high-efficiency reflective sheet is re-reflected to the light-emitting side, thereby improving the utilization efficiency of the light source.
本申请一些实施例中,反射片至少在第一方向和第二方向中的一个方向上的宽度大于微型发光二极管灯板的宽度,可以保证第一拼接缝与第二拼接缝互不重叠,并且尽可能减少第二拼接缝的数量,设置更少数量的反射片。In some embodiments of the present application, the width of the reflective sheet in at least one of the first direction and the second direction is greater than the width of the miniature light-emitting diode lamp panel, which can ensure that the first seam and the second seam do not overlap each other , and reduce the number of second seams as much as possible, and set a smaller number of reflective sheets.
本申请一些实施例中,反射片在第一方向上的宽度大于微型发光二极管灯板在第一方向上的宽度,反射片在第二方向上的宽度等于微型发光二极管灯板在第二方向上的宽度,这样可以保证反射片在第一方向排列的第二拼接缝与微型发光二极管灯板在第一方向排列的第一拼接缝错开,此时微型发光二极管发出来的光经过反射片的第二拼接缝时,光线经反光层反射再次利用,避免产生暗影,提高背光的出光效率,提高显示装置的显示效果。In some embodiments of the present application, the width of the reflective sheet in the first direction is greater than the width of the miniature LED lamp panel in the first direction, and the width of the reflective sheet in the second direction is equal to the width of the miniature LED lamp panel in the second direction In this way, the second seam of the reflective sheet arranged in the first direction can be staggered from the first seam of the micro LED light board arranged in the first direction. At this time, the light emitted by the miniature LED passes through the reflective sheet. When the second seam is formed, the light is reflected and reused by the reflective layer, so as to avoid dark shadows, improve the light output efficiency of the backlight, and improve the display effect of the display device.
本申请一些实施例中,应用于小型显示装置时,背光模组包括三个微型发光二极管灯板,三个微型发光二极管灯板沿第一方向排列,那么,可以设置两个反射片,反射片在第一方向上的宽度为微型发光二极管灯板在第一方向上的宽度的1.5倍,从而使得两块反射片的尺寸与三块微型发光二极管灯板的尺寸相同。In some embodiments of the present application, when applied to a small display device, the backlight module includes three miniature light-emitting diode lamp panels, and the three miniature light-emitting diode lamp panels are arranged along the first direction. Then, two reflective sheets may be provided, and the reflective sheet The width in the first direction is 1.5 times the width of the miniature light-emitting diode lamp board in the first direction, so that the size of the two reflective sheets is the same as the size of the three miniature light-emitting diode lamp boards.
本申请一些实施例中,反射片在第一方向上的宽度大于微型发光二极管灯板在第一方向上的宽度,反射片在第二方向上的宽度与微型发光二极管灯板在第二方向上的宽度不同。这样可以最大程度的保证在第一方向和第二方向上的第一拼接缝全部被反射片遮挡,反射片在第一方向排列的第二拼接缝与微型发光二极管灯板在第一方向排列的第一拼接缝错开,反射片在第二方向排列的第二拼接缝与微型发光二极管灯板在第二方向排列的第一拼接缝错开,此时微型发光二极管发出来的光经过反射片的第二拼接缝时,光线经反光层反射再次利用,避免产生暗影,最大程度的提高背光的出光效率,提高显示装置的显示效果。In some embodiments of the present application, the width of the reflective sheet in the first direction is greater than the width of the miniature LED lamp panel in the first direction, and the width of the reflective sheet in the second direction is the same as the width of the miniature LED lamp panel in the second direction different widths. In this way, it can be ensured to the greatest extent that the first joints in the first direction and the second direction are completely blocked by the reflective sheet, and the second joints arranged in the first direction and the miniature light-emitting diode lamp board are in the first direction. The first stitching seams arranged are staggered, the second stitching seams arranged in the second direction of the reflective sheet are staggered with the first stitching seams arranged in the second direction of the miniature light-emitting diode lamp board, and the light emitted by the miniature light-emitting diodes at this time is staggered. When passing through the second seam of the reflective sheet, the light is reflected and reused by the reflective layer to avoid dark shadows, maximize the light output efficiency of the backlight, and improve the display effect of the display device.
本申请一些实施例中,反射片的数量少于微型发光二极管灯板数量,这样设置可以减少第二拼接缝的数量,使更多的光线被高反射率的反射片反射,提高背光的出光效率,从而提高显示装置的显示效果。In some embodiments of the present application, the number of reflective sheets is less than the number of miniature light-emitting diode lamp panels, and this arrangement can reduce the number of second seams, so that more light is reflected by the reflective sheets with high reflectivity, and the light output of the backlight is improved. efficiency, thereby improving the display effect of the display device.
本申请一些实施例中,微型发光二极管的尺寸在500μm以下,有利于将背光模组的动态发光控制到更小的分区,可以实现更为精细化的动态控制,提升显示装置的动态对比度。In some embodiments of the present application, the size of the miniature light-emitting diode is less than 500 μm, which is beneficial to control the dynamic light emission of the backlight module to a smaller partition, which can realize more refined dynamic control and improve the dynamic contrast of the display device.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例中所需要使用的 附图作简单地介绍,显而易见地,下面所介绍的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present application more clearly, the following briefly introduces the drawings that need to be used in the embodiments of the present application. Obviously, the drawings introduced below are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本申请实施例提供的显示装置的截面结构示意图;1 is a schematic cross-sectional structure diagram of a display device provided by an embodiment of the present application;
图2为本申请实施例提供的背光模组的截面结构示意图;2 is a schematic cross-sectional structure diagram of a backlight module provided by an embodiment of the present application;
图3为现有技术中背光模组的截面结构示意图;3 is a schematic cross-sectional structure diagram of a backlight module in the prior art;
图4为现有技术中背光模组的局部俯视图;4 is a partial top view of a backlight module in the prior art;
图5为本申请实施例提供的背光模组的局部俯视图之一;5 is one of the partial top views of the backlight module provided by the embodiment of the present application;
图6为本申请实施例提供的背光模组的局部俯视图之二;FIG. 6 is the second partial top view of the backlight module provided by the embodiment of the present application;
图7为本申请实施例提供的微型发光二极管的结构示意图;FIG. 7 is a schematic structural diagram of a miniature light-emitting diode provided by an embodiment of the present application;
图8为本申请实施例提供的背光模组的截面结构示意图之一;8 is one of the schematic cross-sectional structural diagrams of the backlight module provided by the embodiment of the present application;
图9为本申请实施例提供的白色油墨的反射率与厚度的关系示意图;9 is a schematic diagram of the relationship between the reflectivity and the thickness of the white ink provided by the embodiment of the application;
图10为本申请实施例提供的背光模组的光线示意图;10 is a schematic diagram of light rays of a backlight module provided by an embodiment of the application;
图11为本申请实施例提供的微型发光二极管灯板的俯视结构示意图;FIG. 11 is a schematic top-view structure diagram of a miniature light-emitting diode lamp panel provided by an embodiment of the present application;
图12为图11中微型发光二极管部分的局部放大图。FIG. 12 is a partial enlarged view of the micro light-emitting diode part in FIG. 11 .
其中,100-背光模组、200-显示面板、11-背板、12-微型发光二极管灯板、13-反射片、14-扩散板、15-光学膜片、16-扩散板支架、121-电路板、122-微型发光二极管、123-反光层、124-封装层、S1-第一拼接缝、S2-第二拼接缝。Among them, 100-backlight module, 200-display panel, 11-backplane, 12-miniature light-emitting diode lamp board, 13-reflector, 14-diffusion plate, 15-optical film, 16-diffusion plate bracket, 121- Circuit board, 122-miniature light-emitting diode, 123-reflective layer, 124-encapsulation layer, S1-first seam, S2-second seam.
具体实施方式Detailed ways
为使本申请的上述目的、特征和优点能够更为明显易懂,下面将结合附图和实施例对本申请做进一步说明。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的实施方式;相反,提供这些实施方式使得本申请更全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。在图中相同的附图标记表示相同或类似的结构,因而将省略对它们的重复描述。本申请中所描述的表达位置与方向的词,均是以附图为例进行的说明,但根据需要也可以做出改变,所做改变均包含在本申请保护范围内。本申请的附图仅用于示意相对位置关系不代表真实比例。In order to make the above objects, features and advantages of the present application more clearly understood, the present application will be further described below with reference to the accompanying drawings and embodiments. Example embodiments, however, can be embodied in various forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this application will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and thus their repeated descriptions will be omitted. The words expressing position and direction described in this application are all described by taking the accompanying drawings as an example, but changes can also be made according to needs, and the changes are all included in the protection scope of this application. The drawings in the present application are only used to illustrate the relative positional relationship and do not represent the actual scale.
液晶显示装置主要由背光模组和液晶显示面板构成。液晶显示面板本身不发光,需要依靠背光模组提供的光源实现亮度显示。The liquid crystal display device is mainly composed of a backlight module and a liquid crystal display panel. The liquid crystal display panel itself does not emit light, and needs to rely on the light source provided by the backlight module to achieve brightness display.
液晶显示装置的显像原理,是将液晶置于两片导电玻璃之间,靠两个电极间电场的驱动,引起液晶分子扭曲的电场效应,以控制背光源透射或遮蔽功能,从而将影像显示出来。 若加上彩色滤光片,则可显示彩色影像。The imaging principle of the liquid crystal display device is to place the liquid crystal between two pieces of conductive glass, driven by the electric field between the two electrodes, to cause the electric field effect of the liquid crystal molecules to twist, so as to control the transmission or shielding function of the backlight source, so as to display the image. come out. If a color filter is added, color images can be displayed.
图1为本申请实施例提供的显示装置的截面结构示意图。FIG. 1 is a schematic cross-sectional structure diagram of a display device provided by an embodiment of the present application.
参照图1,显示装置包括:背光模组100和显示面板200。Referring to FIG. 1 , the display device includes: a backlight module 100 and a display panel 200 .
显示面板200位于背光模组100的出光侧,显示面板的形状与尺寸通常与背光模组相匹配,通常情况下显示面板200可以设置为矩形,包括天侧、地侧、左侧和右侧,其中天侧和地侧相对,左侧和右侧相对,天侧分别与左侧的一端和右侧的一侧相连,地侧分别与左侧的另一端和右侧的另一端相连。The display panel 200 is located on the light-emitting side of the backlight module 100, and the shape and size of the display panel are usually matched with the backlight module. Usually, the display panel 200 can be set to a rectangle, including the sky side, the ground side, the left side and the right side, The sky side is opposite to the ground side, the left side is opposite to the right side, the sky side is connected to one end of the left side and one side of the right side respectively, and the ground side is connected to the other end of the left side and the other end of the right side respectively.
显示面板200为透射型显示面板,能够对光的透射率进行调制,但本身并不发光。显示面板200具有多个呈阵列排布的像素单元,每个像素单元都可以独立的控制背光模组100入射到该像素单元的光线透过率和色彩,以使全部像素单元透过的光线构成显示的图像。The display panel 200 is a transmissive display panel, which can modulate the transmittance of light, but does not emit light itself. The display panel 200 has a plurality of pixel units arranged in an array, and each pixel unit can independently control the light transmittance and color of the backlight module 100 incident on the pixel unit, so that the light transmitted by all the pixel units is composed of displayed image.
背光模组100通常位于显示装置的底部,其形状与尺寸与显示装置的形状与尺寸相适应。当应用于电视或移动终端等领域时,背光模组通常采用矩形的形状。The backlight module 100 is usually located at the bottom of the display device, and its shape and size are adapted to the shape and size of the display device. When applied to fields such as televisions or mobile terminals, the backlight module usually adopts a rectangular shape.
本申请实施例中的背光模组采用直下式背光模组,用于在整个出光面内均匀的发出光线,为显示面板提供亮度充足且分布均匀的光线,以使显示面板可以正常显示影像。The backlight module in the embodiment of the present application adopts a direct-type backlight module, which is used for uniformly emitting light in the entire light-emitting surface to provide the display panel with light with sufficient brightness and uniform distribution, so that the display panel can display images normally.
图2为本申请实施例提供的背光模组的截面结构示意图。FIG. 2 is a schematic cross-sectional structure diagram of a backlight module provided by an embodiment of the present application.
参照图2,背光模组包括:背板11、微型发光二极管灯板12、反射片13、扩散板14、光学膜片15和扩散板支架16。Referring to FIG. 2 , the backlight module includes: a backplane 11 , a miniature light-emitting diode lamp board 12 , a reflection sheet 13 , a diffuser plate 14 , an optical film 15 and a diffuser plate bracket 16 .
在本申请实施例中,灯板为微型发光二极管灯板,但不限于此,其他具有相似结构和存在相似问题的灯板也落入本申请的保护范围。In the embodiment of the present application, the light board is a miniature light emitting diode light board, but it is not limited thereto, and other light boards with similar structures and similar problems also fall into the protection scope of the present application.
微型发光二极管作为背光在液晶显示技术中已经成为了当前的热点,微型发光二极管采用的芯片的尺寸在微米级别。Micro light-emitting diodes as backlights have become a current hot spot in liquid crystal display technology, and the size of chips used in micro light-emitting diodes is in the micrometer level.
微型发光二极管灯板可以采用POB和COB是两种贴片方式形成。POB是package on board,意思是LED芯片经过封装以后(焊盘尺寸大),再贴片到电路板上;COB是chip on board,意思是LED芯片直接贴片到电路板上。The miniature light-emitting diode light board can be formed by POB and COB. POB is package on board, which means that after the LED chip is packaged (the size of the pad is large), it is attached to the circuit board; COB is chip on board, which means that the LED chip is directly attached to the circuit board.
上述两种贴片方式都适用于本申请中的微型发光二极管灯板。Both of the above two patching methods are suitable for the miniature light emitting diode lamp board in this application.
以下以微型发光二极管灯板采用COB封装形式形成的结构为例展开介绍。The following is an introduction to the structure formed by the miniature light-emitting diode lamp board in the form of COB packaging.
在某些实例实施例中,微型发光二极管灯板12具体为miniLED灯板。In some example embodiments, the miniature light emitting diode light board 12 is embodied as a miniLED light board.
背板11位于背光模组的底部,具有支撑和承载作用。背板11通常情况下为一矩形结构,当应用于异形显示装置时,其形状适应于显示装置的形状。背板11包括天侧、地侧、左侧和右侧。其中天侧和地侧相对,左侧和右侧相对,天侧分别与左侧的一端和右侧的一侧相连,地侧分别与左侧的另一端和右侧的另一端相连。The back plate 11 is located at the bottom of the backlight module and has the function of supporting and bearing. The backplane 11 is usually a rectangular structure, and when applied to a special-shaped display device, its shape is adapted to the shape of the display device. The back panel 11 includes a sky side, a ground side, a left side and a right side. The sky side is opposite to the ground side, the left side is opposite to the right side, the sky side is connected to one end of the left side and one side of the right side respectively, and the ground side is connected to the other end of the left side and the other end of the right side respectively.
背板11的材质采用铝、铁、铝合金或铁合金等。背板11用于固定微型发光二极管灯板12以及支撑固定反射片13、扩散板14和光学膜片15等部件的边缘位置,背板11还对微型发光二极管灯板12起到散热的作用。The material of the back plate 11 is aluminum, iron, aluminum alloy or iron alloy. The back plate 11 is used for fixing the micro LED light board 12 and supporting and fixing the edge positions of the reflective sheet 13 , the diffuser plate 14 and the optical film 15 and other components.
在本申请实施例中,背光模组为直下式背光模组,采用微型发光二极管灯板12作为背光源。微型发光二极管灯板12位于背板11之上。In the embodiment of the present application, the backlight module is a direct type backlight module, and a miniature light-emitting diode lamp board 12 is used as a backlight source. The miniature light-emitting diode light panel 12 is located on the back panel 11 .
通常情况下,微型发光二极管灯板12整体可呈方形或矩形。微型发光二极管灯板12包括众多微型发光二极管光源,由于固晶机量程的限制,并且电路板尺寸过大也会出现板材涨缩严重、焊盘精度不高等诸多问题,微型发光二极管灯板12的尺寸不宜过大。当应用于大尺寸的显示装置时,通常采用多个微型发光二极管灯板12相互拼接的方式,提供背光。In general, the miniature light-emitting diode light panel 12 can be square or rectangular as a whole. The miniature light-emitting diode light board 12 includes many miniature light-emitting diode light sources. Due to the limitation of the range of the die-bonding machine, and the size of the circuit board is too large, there will be many problems such as serious sheet expansion and shrinkage, and low pad accuracy. The size should not be too large. When applied to a large-sized display device, a plurality of miniature light-emitting diode lamp panels 12 are usually spliced with each other to provide backlight.
根据显示装置的尺寸可以设置多个微型发光二极管灯板12,例如,75英寸的电视可以采用2*8个微型发光二极管灯板12之间通过拼接方式共同提供背光,此时,相邻两个微型发光二极管灯板12之间的拼接缝为第一拼接缝S1。According to the size of the display device, a plurality of miniature light-emitting diode light boards 12 can be provided. For example, a 75-inch TV can use 2*8 miniature light-emitting diode light boards 12 to provide backlight together by splicing. The seam between the miniature light-emitting diode lamp boards 12 is the first seam S1.
具体地,参照图2,微型发光二极管灯板12具体包括:电路板121、微型发光二极管122、反光层123和封装层124。Specifically, referring to FIG. 2 , the miniature light-emitting diode light board 12 specifically includes: a circuit board 121 , a miniature light-emitting diode 122 , a reflective layer 123 and an encapsulation layer 124 .
电路板121位于背板11之上,电路板121的形状与微型发光二极管灯板12的整体形状相同。在通常情况下,电路板121为板状,整体呈长方形或正方形。The circuit board 121 is located on the backplane 11 , and the shape of the circuit board 121 is the same as the overall shape of the miniature LED light board 12 . Under normal circumstances, the circuit board 121 is in the shape of a plate, and the whole is rectangular or square.
电路板121用于为微型发光二极管122提供驱动电信号。微型发光二极管122与电路板121分别单独制作,电路板121的表面包括多个用于焊接微型发光二极管122的焊盘,微型发光二极管122在制作完成后转移至焊盘上方,通过回流焊等工艺将微型发光二极管122焊接在电路板121上,从而可以通过控制电路板121的输入信号,驱动微型发光二极管122发光。The circuit board 121 is used to provide driving electrical signals for the miniature light-emitting diodes 122 . The miniature light-emitting diode 122 and the circuit board 121 are separately fabricated. The surface of the circuit board 121 includes a plurality of pads for soldering the miniature light-emitting diode 122. The miniature light-emitting diode 122 is transferred to the pad after the fabrication is completed. The micro LED 122 is soldered on the circuit board 121 , so that the micro LED 122 can be driven to emit light through the input signal of the control circuit board 121 .
在本申请实施例中,电路板121可为印刷电路板(Printed Circuit Board,简称PCB),PCB包括基板和导电层,导电层经导电材料电镀沉积在基板上,再根据需要刻蚀线路形成电路,导电层的材料可以采用铜。In the embodiment of the present application, the circuit board 121 may be a printed circuit board (Printed Circuit Board, PCB for short), the PCB includes a substrate and a conductive layer, the conductive layer is electroplated on the substrate with a conductive material, and then lines are etched to form circuits as required , the material of the conductive layer can be copper.
电路板121的基板可以采用FR4、铝基或玻璃等材料进行制作。或者,电路板121的衬底或衬底基板可以采用柔性材料来制作以形成柔性显示装置。The substrate of the circuit board 121 may be made of materials such as FR4, aluminum-based or glass. Alternatively, the substrate or base substrate of the circuit board 121 may be made of a flexible material to form a flexible display device.
微型发光二极管122位于电路板上。微型发光二极管122的电极焊接在电路板121所暴露的焊盘上,实现两者之间的电连接。 Micro LEDs 122 are located on the circuit board. The electrodes of the miniature light-emitting diodes 122 are soldered on the exposed pads of the circuit board 121 to realize electrical connection therebetween.
微型发光二极管122不同于普通的发光二极管,其具体指的是微型发光二极管芯片。由于微型发光二极管122的尺寸很小,因此有利于将背光模组的动态发光控制到更小的分 区,可以实现更为精细化的动态控制,提升显示装置的动态对比度。在本申请实施例中,微型发光二极管122的尺寸在500μm以下。The micro light emitting diode 122 is different from the common light emitting diode, and specifically refers to a micro light emitting diode chip. Since the size of the micro light emitting diode 122 is small, it is beneficial to control the dynamic light emission of the backlight module to a smaller partition, which can realize more refined dynamic control and improve the dynamic contrast ratio of the display device. In the embodiment of the present application, the size of the micro light-emitting diode 122 is below 500 μm.
微型发光二极管灯板12可以只包括一种颜色的微型发光二极管122,也可以包括多种颜色的微型发光二极管122,在此不做限定。The micro LED light board 12 may only include micro LEDs 122 of one color, or may include micro LEDs 122 of multiple colors, which is not limited herein.
反光层123位于电路板121靠近微型发光二极管122一侧的表面,为绝缘保护层,具有保护电路板的作用。在本申请实施例中,反光层123采用具有反光性质的材料涂覆于电路板121的表面,再通过刻蚀等工艺将用于焊接微型发光二极管122的焊盘所在的位置暴露出来,以形成用于暴露微型发光二极管122的开孔。The reflective layer 123 is located on the surface of the circuit board 121 on the side close to the miniature light-emitting diodes 122 , and is an insulating protective layer, which has the function of protecting the circuit board. In the embodiment of the present application, the reflective layer 123 is coated on the surface of the circuit board 121 by using a material with reflective properties, and then the positions of the pads for soldering the miniature light-emitting diodes 122 are exposed through etching and other processes to form Openings for exposing the micro LEDs 122 .
在本申请实施例中,反光层123采用的材料为具有对光进行反射的性质白色油墨,白色油墨的反射率大于或等于85%,在此不做限定。In the embodiment of the present application, the material used for the reflective layer 123 is white ink with the property of reflecting light, and the reflectivity of the white ink is greater than or equal to 85%, which is not limited herein.
封装层124为覆盖微型发光二极管122背离电路板121一侧表面的保护胶。封装层124用于封装保护微型发光二极管122,阻隔异物进入到微型发光二极管122内部。在本申请实施例中,封装层124可以采用透明胶体材料,如透过性较佳的硅胶、改性硅胶或环氧树脂等。The encapsulation layer 124 is a protective glue covering the surface of the micro LED 122 on the side away from the circuit board 121 . The encapsulation layer 124 is used to encapsulate and protect the micro light emitting diode 122 , and prevent foreign matter from entering the interior of the micro light emitting diode 122 . In the embodiment of the present application, the encapsulation layer 124 may be made of a transparent colloidal material, such as silica gel, modified silica gel, or epoxy resin with better permeability.
在本申请实施例中,封装层124可以采用整层涂覆、条形涂覆和点涂的方式制作,其中封装层124采用整层涂覆方式制作工艺简单,由于封装层124为透明保护胶,整层涂覆时光线仍然可以透过封装层124到达反光层123,反光层123对光进行反射。封装层124也可以采用条形涂覆和点涂的方式制作,其中采用点涂的方式制作可以节省封装胶材料,降低成本。In the embodiment of the present application, the encapsulation layer 124 can be fabricated by whole-layer coating, strip coating, and spot-coating, wherein the encapsulation layer 124 is fabricated by the whole-layer coating method, and the fabrication process is simple, because the encapsulation layer 124 is a transparent protective glue , the light can still pass through the encapsulation layer 124 to reach the reflective layer 123 when the whole layer is coated, and the reflective layer 123 reflects the light. The encapsulation layer 124 can also be fabricated by strip coating and spot coating, wherein the fabrication by spot coating can save packaging material and reduce costs.
反射片13位于微型发光二极管灯板12之上,通常情况下设置为矩形或方形。本申请实施例提供的反射片13的反射率大于或等于94%,由于金属具有较高的反射率,因此可采用金属材料制作反射片13。例如,采用银、镁、铝、铂、铜中的一种或任意几种的合金制成。The reflective sheet 13 is located on the miniature light-emitting diode lamp panel 12, and is usually set in a rectangular or square shape. The reflectivity of the reflection sheet 13 provided in the embodiment of the present application is greater than or equal to 94%. Since metal has a high reflection rate, the reflection sheet 13 can be made of a metal material. For example, it is made of one or any alloy of silver, magnesium, aluminum, platinum, and copper.
反射片13包括多个用于暴露微型发光二极管122的开孔。将反射片13设置于微型发光二极管灯板12之上,可以将各微型发光二极管暴露出来,保证微型发光二极管可以顺利地出射光线。反射片13的具有对光进行反射的性质,因此微型发光二极管向背板11一侧出射的光线,或者被背光模组中的元件反射回背板一侧的光线,可以被反射片13重新向出光一侧反射,由此提高光源的利用效率。The reflective sheet 13 includes a plurality of openings for exposing the micro LEDs 122 . The reflective sheet 13 is arranged on the miniature light-emitting diode light plate 12, so that each miniature light-emitting diode can be exposed, so as to ensure that the miniature light-emitting diodes can emit light smoothly. The reflective sheet 13 has the property of reflecting light, so the light emitted by the micro light emitting diodes to the side of the back panel 11, or the light reflected back to the side of the back panel by the components in the backlight module, can be redirected by the reflective sheet 13 to the side of the back panel. One side is reflected, thereby improving the utilization efficiency of the light source.
反射片因需要打孔数量居多,工艺较普通LED背光反射片复杂,因此应用于大尺寸显示装置时,无法采用一整张反射片贴附的方式,本申请实施例中,将反射片13的尺寸根据微型发光二极管灯板12的尺寸进行加工,并将多个反射片13通过拼接方式设置于微型 发光二极管灯板12之上,相邻两个反射片13之间的拼接缝为第二拼接缝S2。Due to the large number of holes required for the reflective sheet, the process is more complicated than that of the ordinary LED backlight reflective sheet. Therefore, when it is applied to a large-size display device, it is not possible to use the method of attaching a whole reflective sheet. In the embodiment of the present application, the reflective sheet 13 The size is processed according to the size of the miniature light-emitting diode lamp board 12, and a plurality of reflective sheets 13 are arranged on the miniature light-emitting diode lamp board 12 by splicing, and the splicing seam between two adjacent reflective sheets 13 is the second Seam S2.
扩散板14位于微型发光二极管灯板12的出光侧,与反射片13存在一定的距离,扩散板14的形状与微型发光二极管灯板12的形状相同。通常情况下扩散板14可以设置为矩形或方形。The diffuser plate 14 is located on the light-emitting side of the micro-LED light board 12 and has a certain distance from the reflector 13 . The shape of the diffuser plate 14 is the same as that of the micro-LED light board 12 . In general, the diffuser plate 14 can be arranged in a rectangular or square shape.
扩散板14的作用是对入射光线进行散射,使经过扩散板14的光线更加均匀。扩散板14中设置有散射粒子材料,光线入射到散射粒子材料会不断发生折射与反射,从而达到将光线打散的效果,实现匀光的作用。The function of the diffuser plate 14 is to scatter the incident light, so that the light passing through the diffuser plate 14 is more uniform. The diffuser plate 14 is provided with a scattering particle material, and the light incident on the scattering particle material will be continuously refracted and reflected, so as to achieve the effect of scattering the light and realize the effect of uniform light.
扩散板14具有较高的雾度,均匀效果更加,通常可以采用挤出工艺加工,扩散板14所用材质一般选自聚甲基丙烯酸甲酯PMMA、聚碳酸酯PC、聚苯乙烯系材料PS、聚丙烯PP中的至少一种。The diffuser plate 14 has higher haze and better uniformity effect, and can usually be processed by extrusion process. At least one of polypropylene PP.
光学膜片15位于扩散板14背离反射片13的一侧,光学膜片15整层设置,其形状与微型发光二极管灯板12相同,通常情况下可以设置为矩形或方形。The optical film 15 is located on the side of the diffuser plate 14 away from the reflection sheet 13 . The optical film 15 is arranged in a whole layer, and its shape is the same as that of the miniature light-emitting diode light board 12 , and can be generally set as a rectangle or a square.
光学膜片15的设置可以使背光模组适应多种多样的实际应用。The arrangement of the optical film 15 can make the backlight module adapt to various practical applications.
在本申请实施例中,微型发光二极管灯板12中的微型发光二极管可以采用蓝光微型发光二极管,光学膜片15包括量子点层或荧光层等色彩转换层。In the embodiment of the present application, the miniature light-emitting diodes in the miniature light-emitting diode light board 12 can be blue-light miniature light-emitting diodes, and the optical film 15 includes a color conversion layer such as a quantum dot layer or a fluorescent layer.
量子点层中包括红色量子点材料和绿色量子点材料,红色量子点材料在蓝色光的激发下出射红色光,绿色量子点材料在蓝色光的激发下出射绿色光,受激发射的红色光、绿色光以及透射的蓝色光混合成白光出射。The quantum dot layer includes a red quantum dot material and a green quantum dot material, the red quantum dot material emits red light under the excitation of blue light, the green quantum dot material emits green light under the excitation of blue light, and the stimulated emission of red light, The green light and the transmitted blue light are mixed into white light and emitted.
荧光层中包括受激发射红色光和受激发射绿色光的荧光材料,受激发射的红色光、绿色光以及透射的蓝色光混合成白光出射。The fluorescent layer includes fluorescent materials that stimulate emission of red light and stimulated emission of green light, and the stimulated emission of red light, green light and transmitted blue light is mixed into white light for output.
除此之外,光学膜片15还可以包括棱镜片,棱镜片可以改变光线的出射角度,从而改变显示装置的可观看角度。Besides, the optical film 15 may also include a prism sheet, and the prism sheet can change the exit angle of light, thereby changing the viewing angle of the display device.
光学膜片15还可以包括反射式偏光片,反射式偏光片作为一种增亮片,可以提高背光模组的亮度,提高光线的利用效率,同时使出射光线具有偏振的性质,省略液晶显示面板下偏光片的使用。The optical film 15 may also include a reflective polarizer. As a kind of brightening film, the reflective polarizer can improve the brightness of the backlight module, improve the utilization efficiency of light, and at the same time make the outgoing light have the property of polarization. Use of polarizers.
扩散板14需要覆盖所有微型发光二极管灯板12所在的区域,其尺寸相对较大,容易发生塌陷翘曲变形,使背光模组的光学特性变差,甚至损坏微型发光二极管122,因此通常会在反射片13与扩散板14之间设置扩散板支架16,用于支撑扩散板14。The diffuser plate 14 needs to cover all the areas where the micro LED light panels 12 are located, and its size is relatively large, which is prone to collapse and warping deformation, which deteriorates the optical characteristics of the backlight module and even damages the micro LEDs 122. A diffuser plate bracket 16 is disposed between the reflection sheet 13 and the diffuser plate 14 for supporting the diffuser plate 14 .
扩散板支架16所用材质一般为聚碳酸酯PC。The material used for the diffuser plate bracket 16 is generally polycarbonate PC.
在具体实施时,扩散板支架16的形状可以为形态简单的三角形、梯形和锥形等,在此不做限定。During specific implementation, the shape of the diffuser plate support 16 may be simple in shape, such as triangle, trapezoid, cone, etc., which is not limited herein.
图3为现有技术中背光模组的截面结构示意图。图4为现有技术中背光模组的局部俯视图。FIG. 3 is a schematic cross-sectional structure diagram of a backlight module in the prior art. FIG. 4 is a partial top view of a backlight module in the prior art.
参照图3图4,现有技术中反射片13形状与微型发光二极管灯板12的形状相同,反射片13通过拼接方式设置于微型发光二极管灯板12之上。其中相邻两个微型发光二极管灯板12之间的第一拼接缝S1与相邻两个反射片13之间的第二拼接缝S2重合,这样的设计方式,会导致背光模组中反射片13的第二拼接缝S2位置,同样也是微型发光二极管灯板12的第一拼接缝S1位置的光线无法被重新反射再利用而出现暗线,导致背光模组显示区域亮度不均匀,从而影响显示装置的显示效果。Referring to FIGS. 3 and 4 , in the prior art, the shape of the reflector 13 is the same as that of the miniature light-emitting diode lamp panel 12 , and the reflector 13 is disposed on the micro-LED lamp panel 12 by splicing. The first splicing seam S1 between the two adjacent miniature light-emitting diode lamp panels 12 overlaps with the second splicing seam S2 between the two adjacent reflective sheets 13. Such a design method will cause the backlight module The position of the second seam S2 of the reflective sheet 13 is also the position of the first seam S1 of the miniature light-emitting diode lamp panel 12. The light cannot be re-reflected and reused, and dark lines appear, resulting in uneven brightness in the display area of the backlight module. Thus, the display effect of the display device is affected.
有鉴于此,如图2所示,在本申请实施例提供的显示装置中,在垂直于背板11的方向上,设置第一拼接缝S1与第二拼接缝S2互不重叠。反射片13的第二拼接缝S2落在微型发光二极管灯板12上表面的反光层123上,与微型发光二极管灯板12间的第一拼接缝S1错开,反光层123具有对光进行反射的性质,因此微型发光二极管122发出来的光经过反射片13的第二拼接缝S2时,光线经反光层123反射再次利用,避免产生暗影,提高背光的出光效率,提高显示装置的显示效果。In view of this, as shown in FIG. 2 , in the display device provided by the embodiment of the present application, in the direction perpendicular to the back plate 11 , the first splicing seam S1 and the second splicing seam S2 are arranged not to overlap each other. The second splicing seam S2 of the reflective sheet 13 falls on the reflective layer 123 on the upper surface of the miniature light-emitting diode lamp panel 12, and is staggered from the first splicing seam S1 between the miniature light-emitting diode lamp panels 12. Therefore, when the light emitted by the micro LEDs 122 passes through the second seam S2 of the reflective sheet 13, the light is reflected by the reflective layer 123 and reused to avoid dark shadows, improve the light extraction efficiency of the backlight, and improve the display of the display device. Effect.
图5为本申请实施例提供的背光模组的局部俯视图之一。FIG. 5 is one of partial top views of the backlight module provided by the embodiment of the present application.
参照图5,本申请实施例提供的背光模组中微型发光二极管灯板12和反射片13均包括沿第一方向x和第二方向y延伸的侧边,第一方向x和第二方向y垂直交叉,为保证第一拼接缝S1与第二拼接缝S2互不重叠,并且尽可能减少第二拼接缝S2的数量(设置更少数量的反射片13),在本申请实施例中,反射片13至少在第一方向x和第二方向y中的一个方向上的宽度大于微型发光二极管灯板12的宽度。Referring to FIG. 5 , in the backlight module provided by the embodiment of the present application, the miniature light-emitting diode lamp panel 12 and the reflective sheet 13 both include side edges extending along the first direction x and the second direction y, the first direction x and the second direction y In order to ensure that the first seam S1 and the second seam S2 do not overlap each other, and to reduce the number of the second seam S2 as much as possible (set a smaller number of reflective sheets 13), in the embodiment of the present application Among them, the width of the reflection sheet 13 in at least one of the first direction x and the second direction y is greater than the width of the miniature light emitting diode lamp panel 12 .
如图5所示,反射片13在第一方向x上的宽度大于微型发光二极管灯板12在第一方向x上的宽度,反射片13在第二方向y上的宽度等于微型发光二极管灯板12在第二方向y上的宽度,这样可以保证反射片13在第一方向x排列的第二拼接缝S2与微型发光二极管灯板12在第一方向x排列的第一拼接缝S1错开,此时微型发光二极管122发出来的光经过反射片13的第二拼接缝S2时,光线经反光层123反射再次利用,避免产生暗影,提高背光的出光效率,提高显示装置的显示效果。As shown in FIG. 5 , the width of the reflective sheet 13 in the first direction x is greater than the width of the micro LED lamp panel 12 in the first direction x, and the width of the reflective sheet 13 in the second direction y is equal to the width of the micro LED lamp panel The width of 12 in the second direction y, so as to ensure that the second seam S2 of the reflective sheet 13 arranged in the first direction x is staggered from the first seam S1 of the miniature light-emitting diode lamp board 12 arranged in the first direction x At this time, when the light emitted by the micro LEDs 122 passes through the second seam S2 of the reflective sheet 13, the light is reflected by the reflective layer 123 and reused to avoid dark shadows, improve the light extraction efficiency of the backlight, and improve the display effect of the display device.
参照图5,本申请实施例提供的背光模组可应用于小型显示装置,该背光模组包括三个微型发光二极管灯板12,三个微型发光二极管灯板12沿第一方向x排列,那么,可以设置两个反射片13,具体地,反射片13在第一方向x上的宽度为微型发光二极管灯板12在第一方向x上的宽度的1.5倍,从而使得两块反射片13的尺寸与三块微型发光二极管灯板12的尺寸相同。Referring to FIG. 5 , the backlight module provided by the embodiment of the present application can be applied to a small display device. The backlight module includes three miniature light-emitting diode lamp panels 12 , and the three miniature light-emitting diode lamp panels 12 are arranged along the first direction x, then , two reflective sheets 13 can be provided. Specifically, the width of the reflective sheet 13 in the first direction x is 1.5 times the width of the miniature light-emitting diode lamp board 12 in the first direction x, so that the two reflective sheets 13 The size is the same as that of the three miniature LED light panels 12 .
图6为本申请实施例提供的背光模组的局部俯视图之二。FIG. 6 is the second partial top view of the backlight module provided by the embodiment of the present application.
参照图6,本申请实施例提供的背光模组中反射片13在第一方向x上的宽度大于微型发光二极管灯板12在第一方向x上的宽度,反射片13在第二方向y上的宽度与微型发光二极管灯板12在第二方向y上的宽度不同。这样可以最大程度的保证在第一方向x和第二方向y上的第一拼接缝S1全部被反射片13遮挡,反射片13在第一方向x排列的第二拼接缝S2与微型发光二极管灯板12在第一方向x排列的第一拼接缝S1错开,反射片13在第二方向y排列的第二拼接缝S2与微型发光二极管灯板12在第二方向y排列的第一拼接缝S1错开,此时微型发光二极管122发出来的光经过反射片13的第二拼接缝S2时,光线经反光层123反射再次利用,避免产生暗影,最大程度的提高背光的出光效率,提高显示装置的显示效果。Referring to FIG. 6 , in the backlight module provided by the embodiment of the present application, the width of the reflection sheet 13 in the first direction x is greater than the width of the miniature light-emitting diode lamp board 12 in the first direction x, and the reflection sheet 13 in the second direction y The width of y is different from the width of the miniature light-emitting diode lamp panel 12 in the second direction y. In this way, it can be ensured to the greatest extent that the first seam S1 in the first direction x and the second direction y is completely blocked by the reflection sheet 13, and the second seam S2 of the reflection sheet 13 arranged in the first direction x and the micro-luminescence The first splicing seam S1 of the diode light board 12 arranged in the first direction x is staggered, the second splicing seam S2 of the reflective sheet 13 arranged in the second direction y and the second splicing seam S2 of the micro LED lamp board 12 arranged in the second direction y. The first seam S1 is staggered. At this time, when the light emitted by the micro LEDs 122 passes through the second seam S2 of the reflective sheet 13, the light is reflected by the reflective layer 123 and reused to avoid dark shadows and maximize the light output of the backlight. efficiency and improve the display effect of the display device.
对比图5和图6,图6所示的背光模组可以应用于大尺寸的显示装置,微型发光二极管灯板12在第一方向x和第二方向y上呈阵列排布。那么微型发光二极管灯板12会在第一方向x和第二方向y均产生第一拼接缝S1,为了使反射片13产生的第二拼接缝S2与第一拼接缝S1相互错位,如图6所示,可以设置反射片13在第一方向x上的宽度大于微型发光二极管灯板12的尺寸,反射片在第二方向y上的宽度小于微型发光二极管灯板12的宽度。Comparing FIG. 5 and FIG. 6 , the backlight module shown in FIG. 6 can be applied to a large-sized display device, and the miniature light-emitting diode lamp panels 12 are arranged in an array in the first direction x and the second direction y. Then the miniature light-emitting diode light board 12 will produce the first seam S1 in both the first direction x and the second direction y. As shown in FIG. 6 , the width of the reflective sheet 13 in the first direction x may be larger than the size of the micro LED light panel 12 , and the width of the reflective sheet in the second direction y is smaller than the width of the micro LED light panel 12 .
本申请实施例提供的反射片13的数量少于微型发光二极管灯板12数量,这样设置可以减少第二拼接缝S2的数量,使更多的光线被高反射率的反射片13反射,提高背光的出光效率,从而提高显示装置的显示效果。The number of the reflective sheets 13 provided in the embodiment of the present application is less than the number of the miniature light-emitting diode lamp boards 12, so the setting can reduce the number of the second splicing seams S2, so that more light is reflected by the reflective sheets 13 with high reflectivity, improving the The light extraction efficiency of the backlight is improved, thereby improving the display effect of the display device.
其中,各反射片13尺寸和规格相同,不需要多个模具加工,可以降低成本。Among them, each reflecting sheet 13 has the same size and specification, and does not need to be processed by multiple molds, which can reduce the cost.
以下介绍下微型发光二极管灯板采用POB封装形式形成的结构。The structure of the miniature light-emitting diode lamp board in the form of POB packaging is introduced below.
微型发光二极管灯板包括电路板以及位于电路板上的微型发光二极管122'。微型发光二极管122'为封装有微型发光二极管芯片1221'的器件,具体结构参见图7所示。The miniature LED light board includes a circuit board and miniature LEDs 122' on the circuit board. The miniature light-emitting diode 122 ′ is a device encapsulated with a miniature light-emitting diode chip 1221 ′, and the specific structure is shown in FIG. 7 .
如图7所示,微型发光二极管122'包括微型发光二极管芯片1221'、分户封装支架1222',微型发光二极管芯片1221'放置于封装支架1222'的底部。As shown in FIG. 7 , the micro LED chip 122 ′ includes a micro LED chip 1221 ′ and a household packaging bracket 1222 ′, and the micro LED chip 1221 ′ is placed at the bottom of the packaging bracket 1222 ′.
为了进一步使得OD值降低,微型发光二极管122'还包括位于微型发光二极管芯片1221'出光侧的顶部遮挡层1223'。In order to further reduce the OD value, the miniature light-emitting diode 122' further includes a top shielding layer 1223' on the light-emitting side of the miniature light-emitting diode chip 1221'.
顶部遮挡层1223'具体通过在胶里面混合二氧化钛等散射粒子形成。顶部遮挡层1223'的存在能够增大微型发光二极管芯片1221'的出光角度。可以实现在微型发光二极管122'颗数及间距不变的情况下,增大微型发光二极管122'的照射范围,进一步减小OD值。Specifically, the top shielding layer 1223' is formed by mixing scattering particles such as titanium dioxide in the glue. The existence of the top shielding layer 1223' can increase the light emitting angle of the micro LED chip 1221'. Under the condition that the number and spacing of the micro light-emitting diodes 122' remain unchanged, the irradiation range of the micro-light-emitting diodes 122' can be increased, and the OD value can be further reduced.
在上述方案中,mini LED灯板在反射片开口位置由于无反射片,被背光模组中的元件 反射回开孔处的光线不能很好被反射,使得存在反射片的位置与开孔处位置的反射率不一致,导致背光模组出光效率相对较低。In the above solution, since there is no reflective sheet at the opening position of the reflective sheet, the light reflected by the components in the backlight module back to the opening cannot be reflected well, so that the position of the reflective sheet and the position of the opening are not well reflected. The reflectivity of the backlight is inconsistent, resulting in a relatively low light output efficiency of the backlight module.
对此,本申请还提供了一种背光模组结构。In this regard, the present application also provides a backlight module structure.
图8为本申请实施例提供的背光模组的截面结构示意图之一。FIG. 8 is one of a schematic cross-sectional structure diagram of a backlight module provided by an embodiment of the present application.
参照图8,背光模组包括:背板21、微型发光二极管灯板22、反射片23、第一反光层26、扩散板24和光学膜片25。8 , the backlight module includes: a backplane 21 , a miniature light-emitting diode lamp board 22 , a reflection sheet 23 , a first reflection layer 26 , a diffuser plate 24 and an optical film 25 .
背板21位于背光模组的底部,具有支撑和承载作用。背板21通常情况下为一矩形结构,当应用于异形显示装置时,其形状适应于显示装置的形状。背板21包括天侧、地侧、左侧和右侧。其中天侧和地侧相对,左侧和右侧相对,天侧分别与左侧的一端和右侧的一侧相连,地侧分别与左侧的另一端和右侧的另一端相连。The back plate 21 is located at the bottom of the backlight module and has the function of supporting and bearing. The back plate 21 is usually a rectangular structure, and when applied to a special-shaped display device, its shape is adapted to the shape of the display device. The back panel 21 includes a sky side, a ground side, a left side and a right side. The sky side is opposite to the ground side, the left side is opposite to the right side, the sky side is connected to one end of the left side and one side of the right side respectively, and the ground side is connected to the other end of the left side and the other end of the right side respectively.
背板21的材质采用铝、铁、铝合金或铁合金等。背板21用于固定微型发光二极管灯板22以及支撑固定反射片23、扩散板24和光学膜片25等部件的边缘位置,背板21还对微型发光二极管灯板22起到散热的作用。The material of the back plate 21 is aluminum, iron, aluminum alloy or iron alloy. The back plate 21 is used to fix the micro LED light board 22 and support and fix the edge positions of the reflective sheet 23 , the diffuser plate 24 and the optical film 25 and other components.
在本申请实施例中,背光模组为直下式背光模组,微型发光二极管灯板22位于背板21之上。通常情况下,微型发光二极管灯板22整体可呈方形或矩形,当应用于异形显示装置时,其形状与尺寸大小适应于显示装置的形状和尺寸大小。In the embodiment of the present application, the backlight module is a direct type backlight module, and the miniature light-emitting diode lamp panel 22 is located on the back panel 21 . Generally, the miniature light-emitting diode light panel 22 can be square or rectangular as a whole, and when applied to a special-shaped display device, its shape and size are adapted to the shape and size of the display device.
根据显示装置的尺寸可以设置多个微型发光二极管灯板22,微型发光二极管灯板22之间通过拼接方式共同提供背光。为了避免微型发光二极管灯板22拼接带来的光学问题,相邻微型发光二极管灯板22之间的拼缝尽量做到较小,甚至实现无缝拼接。According to the size of the display device, a plurality of miniature light-emitting diode lamp panels 22 can be provided, and the micro-LED lamp panels 22 are jointly provided with backlight by splicing. In order to avoid the optical problem caused by the splicing of the miniature light-emitting diode lamp panels 22, the seams between the adjacent miniature light-emitting diode lamp panels 22 should be as small as possible, and even seamless splicing can be achieved.
微型发光二极管灯板22中的微型发光二极管作为背光源,相比于传统的发光二极管,具有更小的尺寸,可以实现更为精细化的动态控制,提升显示装置的动态对比度。The miniature LEDs in the miniature LED light panel 22 are used as a backlight source, and have a smaller size than traditional LEDs, which can achieve more refined dynamic control and improve the dynamic contrast of the display device.
反射片23位于微型发光二极管灯板22之上,形状与微型发光二极管灯板22的形状相同,通常情况下设置为矩形或方形。由于金属具有较高的反射率,因此本申请实施例可采用金属材料制作反射片23。例如,采用银、镁、铝、铂、铜中的一种或任意几种的合金制成。The reflective sheet 23 is located on the miniature light-emitting diode lamp board 22, and has the same shape as the miniature light-emitting diode lamp board 22, and is usually set in a rectangular or square shape. Since metal has a high reflectivity, in this embodiment of the present application, a metal material can be used to make the reflective sheet 23 . For example, it is made of one or any alloy of silver, magnesium, aluminum, platinum, and copper.
反射片23包括多个用于暴露所述微型发光二极管222的第一开孔S10。将反射片23设置于微型发光二极管灯板22之上,可以将各微型发光二极管暴露出来,保证微型发光二极管可以顺利地出射光线。反射片23的具有对光进行反射的性质,因此微型发光二极管向背板21一侧出射的光线,或者被背光模组中的元件反射回背板一侧的光线,可以被反射片23重新向出光一侧反射,由此提高光源的利用效率。The reflection sheet 23 includes a plurality of first openings S10 for exposing the micro light emitting diodes 222 . The reflective sheet 23 is arranged on the miniature light-emitting diode light board 22, so that each miniature light-emitting diode can be exposed, so as to ensure that the miniature light-emitting diodes can emit light smoothly. The reflective sheet 23 has the property of reflecting light, so the light emitted by the miniature light-emitting diodes to the side of the backplane 21, or the light reflected back to the side of the backplane by the components in the backlight module, can be redirected by the reflective sheet 23 to the side of the backplane. One side is reflected, thereby improving the utilization efficiency of the light source.
扩散板24位于微型发光二极管灯板22的出光侧,与反射片23存在一定的距离,扩 散板24的形状与微型发光二极管灯板22的形状相同。通常情况下扩散板24可以设置为矩形或方形。The diffuser plate 24 is located on the light-emitting side of the miniature light-emitting diode lamp board 22 and has a certain distance from the reflection sheet 23 . In general, the diffuser plate 24 can be arranged in a rectangular or square shape.
扩散板24的作用是对入射光线进行散射,使经过扩散板24的光线更加均匀。扩散板24中设置有散射粒子材料,光线入射到散射粒子材料会不断发生折射与反射,从而达到将光线打散的效果,实现匀光的作用。The function of the diffuser plate 24 is to scatter the incident light, so that the light passing through the diffuser plate 24 is more uniform. The diffuser plate 24 is provided with a scattering particle material, and the light incident on the scattering particle material will be continuously refracted and reflected, so as to achieve the effect of dispersing the light and realize the effect of uniform light.
扩散板24的厚度为1.5mm-3mm,具有较高的雾度,均匀效果更加,通常可以采用挤出工艺加工,扩散板24所用材质一般选自聚甲基丙烯酸甲酯PMMA、聚碳酸酯PC、聚苯乙烯系材料PS、聚丙烯PP中的至少一种。The thickness of the diffuser plate 24 is 1.5mm-3mm, which has higher haze and better uniformity. Usually, it can be processed by extrusion process. The material used for the diffuser plate 24 is generally selected from polymethyl methacrylate PMMA, polycarbonate PC , at least one of polystyrene materials PS and polypropylene PP.
光学膜片25位于扩散板24背离反射片23的一侧,光学膜片25整层设置,其形状与微型发光二极管灯板22相同,通常情况下可以设置为矩形或方形。The optical film 25 is located on the side of the diffuser plate 24 away from the reflection sheet 23 . The optical film 25 is arranged in a whole layer, and its shape is the same as that of the miniature light-emitting diode light board 22 , which can be generally rectangular or square.
光学膜片25的设置可以使背光模组适应多种多样的实际应用。The arrangement of the optical film 25 can make the backlight module adapt to various practical applications.
在本申请实施例中,微型发光二极管灯板22中的微型发光二极管采用蓝光微型发光二极管,光学膜片25包括量子点层或荧光层。In the embodiment of the present application, the micro light emitting diodes in the micro light emitting diode light board 22 are blue light micro light emitting diodes, and the optical film 25 includes a quantum dot layer or a fluorescent layer.
量子点层中包括红色量子点材料和绿色量子点材料,红色量子点材料在蓝色光的激发下出射红色光,绿色量子点材料在蓝色光的激发下出射绿色光,受激发射的红色光、绿色光以及透射的蓝色光混合成白光出射。The quantum dot layer includes a red quantum dot material and a green quantum dot material, the red quantum dot material emits red light under the excitation of blue light, the green quantum dot material emits green light under the excitation of blue light, and the stimulated emission of red light, The green light and the transmitted blue light are mixed into white light and emitted.
荧光层中包括受激发射红色光和受激发射绿色光的荧光材料,受激发射的红色光、绿色光以及透射的蓝色光混合成白光出射。The fluorescent layer includes fluorescent materials that stimulate emission of red light and stimulated emission of green light, and the stimulated emission of red light, green light and transmitted blue light is mixed into white light for output.
除此之外,光学膜片25还可以包括棱镜片,棱镜片可以改变光线的出射角度,从而改变显示装置的可观看角度。Besides, the optical film 25 may also include a prism sheet, and the prism sheet can change the exit angle of light, thereby changing the viewing angle of the display device.
光学膜片25还可以包括反射式偏光片,反射式偏光片作为一种增亮片,可以提高背光模组的亮度,提高光线的利用效率,同时使出射光线具有偏振的性质,省略液晶显示面板下偏光片的使用。The optical film 25 may also include a reflective polarizer. As a kind of brightening film, the reflective polarizer can improve the brightness of the backlight module, improve the utilization efficiency of light, and at the same time make the outgoing light have the property of polarization. Use of polarizers.
目前使用的背光模组中,为了提高出光率会在背光模组中设置具有第一开孔S10的反射片23,为了避免装配误差,以及反射片23的涨缩,一般反射片的第一开孔的位置较大。例如,假如光源及其相关部件的最大尺寸为1mm,则反射片23开孔需要开3-4mm。那么反射片23的第一开口S1内的反射率较低。另外,当采用微型发光二极管灯板22作为背光源时,由于微型发光二极管数量众多,反射片23的第一开孔S10的面积占比较大。In the currently used backlight module, in order to improve the light output rate, a reflective sheet 23 with a first opening S10 is provided in the backlight module. In order to avoid assembly errors and the expansion and contraction of the reflective sheet 23, generally The position of the hole is larger. For example, if the maximum size of the light source and its related components is 1 mm, the opening of the reflection sheet 23 needs to be opened by 3-4 mm. Then, the reflectivity in the first opening S1 of the reflection sheet 23 is low. In addition, when the micro LED light board 22 is used as the backlight source, due to the large number of micro LEDs, the area of the first opening S10 of the reflection sheet 23 is relatively large.
扩散板24和光学膜片25除了有上述功能外,还不可避免会将微型发光二极管发出光线的一部分再次反射回微型发光二极管灯板22一侧,而反射片与开孔位置处的反射率相差较大,在反射片23的开口S1位置在接收到被扩散板和光学膜片反射的光线再次反射的 效率较低,从而导致mini LED灯板出光效率相对较低。In addition to the above functions, the diffuser plate 24 and the optical film 25 will inevitably reflect part of the light emitted by the micro LEDs back to the side of the micro LED light plate 22, and the reflectivity of the reflector and the opening position is different. If it is larger, the efficiency of re-reflection of the light reflected by the diffuser plate and the optical film at the position of the opening S1 of the reflection sheet 23 is low, resulting in a relatively low light extraction efficiency of the mini LED light board.
有鉴于此,如图8所示,在本申请实施例提供的显示装置中,在第一开孔S10内的微型发光二极管灯板22之上设置第一反光层26,包围微型发光二极管设置。第一反光层26具有较强的反射作用,当微型发光二极管灯板22上设置了第一反光层26之后,其反射率与反射片23的反射率相当。因此即使光线被反射到反射片23的第一开孔S10之内的区域,也可以被第一反光层26再次向出光一侧进行反射,由此大大提高Mini LED灯板的出光效率。In view of this, as shown in FIG. 8 , in the display device provided by the embodiment of the present application, a first reflective layer 26 is provided on the micro-LED light plate 22 in the first opening S10 to surround the micro-LEDs. The first light-reflecting layer 26 has a strong reflection effect. When the first light-reflecting layer 26 is disposed on the micro LED lamp board 22 , its reflectivity is equal to that of the reflecting sheet 23 . Therefore, even if the light is reflected to the area within the first opening S10 of the reflective sheet 23, it can be reflected again by the first reflective layer 26 to the light-emitting side, thereby greatly improving the light-emitting efficiency of the Mini LED light board.
在具体实施时,第一反光层26采用的材料为具有对光进行反射的性质白色油墨(以下简称白油),因此微型发光二极管灯板22向背板21一侧出射的光线,或者被扩散板24和光学膜片25反射回第一开孔处S1的光线,可以被第一反光层26重新向出光一侧反射,由此提高光源的利用效率。In the specific implementation, the material used for the first reflective layer 26 is white ink (hereinafter referred to as white oil) that has the property of reflecting light, so the light emitted from the micro LED lamp board 22 to the back board 21 side, or the diffuser plate The light reflected by the 24 and the optical film 25 back to the first opening S1 can be re-reflected by the first reflective layer 26 to the light-emitting side, thereby improving the utilization efficiency of the light source.
第一反光层26采用的白油的厚度可为20-30μm,在此不做限定。The thickness of the white oil used for the first reflective layer 26 may be 20-30 μm, which is not limited herein.
参照图8,微型发光二极管灯板22具体包括:电路板221、微型发光二极管222、第二反光层223和封装层224。8 , the miniature light-emitting diode light board 22 specifically includes: a circuit board 221 , a miniature light-emitting diode 222 , a second reflective layer 223 and an encapsulation layer 224 .
电路板221位于背板21之上,电路板221的形状与微型发光二极管灯板22的整体形状相同。在通常情况下,电路板221为板状,整体呈长方形或正方形。The circuit board 221 is located on the backplane 21 , and the shape of the circuit board 221 is the same as the overall shape of the miniature LED light board 22 . Under normal circumstances, the circuit board 221 is in the shape of a plate, and the whole is rectangular or square.
电路板221用于为微型发光二极管222提供驱动电信号。微型发光二极管222与电路板221分别单独制作,电路板221的表面包括多个用于焊接微型发光二极管222的焊盘,微型发光二极管222在制作完成后转移至焊盘上方,通过回流焊等工艺将微型发光二极管222焊接在电路板221上,从而可以通过控制电路板221的输入信号,驱动微型发光二极管222发光。The circuit board 221 is used to provide driving electrical signals for the miniature light-emitting diodes 222 . The micro LEDs 222 and the circuit board 221 are separately fabricated. The surface of the circuit board 221 includes a plurality of pads for soldering the micro LEDs 222. After the micro LEDs 222 are fabricated, they are transferred to the top of the pads. The micro LEDs 222 are soldered on the circuit board 221 , so that the micro LEDs 222 can be driven to emit light through the input signal of the control circuit board 221 .
在本申请实施例中,电路板221可为印刷电路板(Printed Circuit Board,简称PCB),PCB包括基板2211和导电层2212,导电层2212经导电材料电镀沉积在基板2211上,再根据需要刻蚀线路形成,导电材料采用的材料为铜。如图8所示,导电材料会刻蚀出断口S,用于分离微型发光二极管222的正极和负极。In the embodiment of the present application, the circuit board 221 may be a printed circuit board (Printed Circuit Board, PCB for short), the PCB includes a substrate 2211 and a conductive layer 2212, and the conductive layer 2212 is electroplated on the substrate 2211 with conductive material, and then etched as needed The etched circuit is formed, and the material used for the conductive material is copper. As shown in FIG. 8 , the conductive material is etched with a fracture S for separating the anode and cathode of the micro light-emitting diode 222 .
电路板221的基板可以采用FR4、铝基或玻璃等材料进行制作。或者,电路板221的衬底或衬底基板可以采用柔性材料来制作以形成柔性显示装置。The substrate of the circuit board 221 can be made of materials such as FR4, aluminum-based or glass. Alternatively, the substrate or base substrate of the circuit board 221 may be made of a flexible material to form a flexible display device.
微型发光二极管222位于电路板上。微型发光二极管222的电极焊接在电路板221所暴露的焊盘上,实现两者之间的电连接。 Micro LEDs 222 are located on the circuit board. The electrodes of the miniature light-emitting diodes 222 are soldered on the exposed pads of the circuit board 221 to realize electrical connection therebetween.
微型发光二极管222不同于普通的发光二极管,其具体指的是微型发光二极管芯片。由于微型发光二极管222的尺寸很小,因此有利于将背光模组的动态发光控制到更小的分 区,有利于提高画面的对比度。在本申请实施例中,微型发光二极管222的可以采用多种尺寸,例如微型发光二极管222尺寸小于200μm、微型发光二极管222尺寸小于300μm或微型发光二极管222尺寸小于500μm。微型发光二极管可以根据实际应用进行相应尺寸的制作,在此不做限定。The micro light emitting diode 222 is different from the common light emitting diode, and specifically refers to a micro light emitting diode chip. Due to the small size of the miniature light-emitting diodes 222, it is beneficial to control the dynamic light emission of the backlight module to smaller partitions, which is beneficial to improve the contrast of the picture. In the embodiment of the present application, the micro LEDs 222 may have various sizes, for example, the size of the micro LEDs 222 is less than 200 μm, the size of the micro LEDs 222 is less than 300 μm, or the size of the micro LEDs 222 is less than 500 μm. The miniature light-emitting diodes can be manufactured in corresponding sizes according to practical applications, which are not limited here.
微型发光二极管灯板22可以只包括一种颜色的微型发光二极管222,也可以包括多种颜色的微型发光二极管222,在此不做限定。The micro-LED light board 22 may only include micro-LEDs 222 of one color, or may include micro-LEDs 222 of multiple colors, which is not limited herein.
第二反光层223位于电路板221靠近微型发光二极管222一侧的表面,为绝缘保护层,具有保护电路板的作用。在本申请实施例中,第二反光层223采用具有反光性质的材料涂覆于电路板221的表面,再通过刻蚀等工艺将用于焊接微型发光二极管222的焊盘所在的位置暴露出来,以形成用于暴露微型发光二极管222的第二开孔S20。The second light-reflecting layer 223 is located on the surface of the circuit board 221 on the side close to the miniature light-emitting diodes 222 , and is an insulating protective layer, which has the function of protecting the circuit board. In the embodiment of the present application, the second light-reflecting layer 223 is coated on the surface of the circuit board 221 with a material with a light-reflecting property, and then the positions of the pads used for soldering the miniature light-emitting diodes 222 are exposed through processes such as etching. to form a second opening S20 for exposing the micro light emitting diodes 222 .
第二反光层223采用的材料为具有对光进行反射的性质白色油墨(以下简称白油),白油的厚度为20-30μm,在此不做限定。The material used for the second reflective layer 223 is white ink (hereinafter referred to as white oil) with the property of reflecting light, and the thickness of the white oil is 20-30 μm, which is not limited herein.
封装层224为覆盖微型发光二极管222背离电路板221一侧表面的保护胶。封装层224用于封装保护微型发光二极管222,阻隔异物进入到微型发光二极管222内部。在本申请实施例中,封装层224可以采用透明胶体材料,如透过性较佳的硅胶、改性硅胶或环氧树脂等。由于本申请实施例中的微型发光二极管灯板22之上设置有反射片23,因此封装层224可以采用点涂的方式制作。反射片23的第一开孔S10可以将封装微型发光二极管222的封装层224暴露出来。The encapsulation layer 224 is a protective glue covering the surface of the micro LED 222 on the side facing away from the circuit board 221 . The encapsulation layer 224 is used to encapsulate and protect the miniature light-emitting diode 222 , and prevent foreign matter from entering the interior of the miniature light-emitting diode 222 . In the embodiment of the present application, the encapsulation layer 224 may be made of a transparent colloidal material, such as silica gel, modified silica gel, or epoxy resin with better permeability. Since the reflective sheet 23 is disposed on the miniature light-emitting diode lamp board 22 in the embodiment of the present application, the encapsulation layer 224 can be fabricated by spot coating. The first opening S10 of the reflective sheet 23 can expose the encapsulation layer 224 encapsulating the micro light-emitting diodes 222 .
电路板221表面设置的白色油墨(第二反光层223)的反射率与厚度相关。图9为本申请实施例提供的白色油墨的厚度与反射率的关系曲线图。如图9所示,白色油墨的反射率与厚度呈正相关的关系,白油的厚度越大则反射率越高,白油厚度越小则反射率越低。若需要白色油墨层的反射率达到95%以上,则白色油墨的厚度要达到50μm-55μm以上。The reflectivity of the white ink (the second reflective layer 223 ) provided on the surface of the circuit board 221 is related to the thickness. FIG. 9 is a graph showing the relationship between the thickness of the white ink and the reflectivity according to the embodiment of the present application. As shown in FIG. 9 , the reflectivity of the white ink is positively correlated with the thickness. The greater the thickness of the white ink, the higher the reflectivity, and the smaller the thickness of the white ink, the lower the reflectivity. If the reflectivity of the white ink layer is required to be above 95%, the thickness of the white ink must be above 50 μm-55 μm.
考虑到成本问题以及焊盘开窗的加工问题,由白油制成的第二反光层223的厚度一般是在20-30μm,反射率相对较低。因此,在本申请实施例中,如图8所示,在反射片23的第一开孔S10内,在暴露出的第二反光层223之上再叠加一层第一反光层26。图10为本申请实施例提供的背光模组的光线示意图。Considering the cost problem and the processing problem of opening the pad window, the thickness of the second reflective layer 223 made of white oil is generally 20-30 μm, and the reflectivity is relatively low. Therefore, in the embodiment of the present application, as shown in FIG. 8 , in the first opening S10 of the reflective sheet 23 , a first reflective layer 26 is superimposed on the exposed second reflective layer 223 . FIG. 10 is a schematic diagram of light rays of a backlight module provided by an embodiment of the present application.
如图10所示,微型发光二极管222出射的光线照射在扩散板24上有一部分光会被散射或者折射回微型发光二极管灯板22方向,由于微型发光二极管灯板22上方贴附反射片23,因而可以以较高的反射率反射回扩散板的方向,从而正向出射,第一开孔S10中的微型发光二极管灯板22之上由于设置了第一反光层26,第一反光层26与第二反光层223两层白油叠加,可以实现90%以上较高反射率,从而提高了mini LED灯板在反射片开口处 的微型发光二极管的出光效率。As shown in FIG. 10 , when the light emitted by the micro LEDs 222 is irradiated on the diffuser plate 24 , a part of the light will be scattered or refracted back to the direction of the micro LED light board 22 . Therefore, it can be reflected back to the direction of the diffuser plate with a higher reflectivity, so that the light is emitted in the forward direction. Since the first reflective layer 26 is provided on the micro LED lamp board 22 in the first opening S10, the first reflective layer 26 and the The second reflective layer 223 is superimposed with two layers of white oil, which can achieve a high reflectivity of more than 90%, thereby improving the light emitting efficiency of the mini LED light board at the opening of the reflective sheet.
第一反光层26完全覆盖第一开孔S10暴露出的第二反光层223,从而可以保证第一开孔S10暴露出的第二反光层223之上最大程度的覆盖第一反光层26,进而使第一开孔S10暴露出的第二反光层223之上的所有区域全部满足第一反光层26与第二反光层223两层白油叠加达到90%以上的较高反射率。The first reflective layer 26 completely covers the second reflective layer 223 exposed by the first opening S10, thereby ensuring that the second reflective layer 223 exposed by the first opening S10 covers the first reflective layer 26 to the greatest extent, and further All the regions above the second light-reflecting layer 223 exposed by the first opening S10 satisfy the high reflectivity of the first light-reflecting layer 26 and the second light-reflecting layer 223 superimposed with two layers of white oil to reach a high reflectivity of more than 90%.
图11为本申请实施例提供的微型发光二极管灯板的俯视结构示意图。图12为图11中微型发光二极管部分的局部放大图。FIG. 11 is a schematic top-view structural diagram of a miniature light-emitting diode lamp board provided by an embodiment of the present application. FIG. 12 is a partial enlarged view of the micro light-emitting diode part in FIG. 11 .
参照图11,本申请实施例提供的背光模组中的背光源微型发光二极管呈阵列排布,使得出射光线更均匀。电路板整体呈矩形,电路板的长边平行于y方向,短边平行于x方向。Referring to FIG. 11 , the backlight micro-LEDs in the backlight module provided by the embodiment of the present application are arranged in an array, so that the emitted light is more uniform. The circuit board is rectangular as a whole, the long side of the circuit board is parallel to the y direction, and the short side is parallel to the x direction.
参照图11和图12,在本申请实施例中,微型发光二极管222和第二开孔S20的形状都为矩形。其中微型发光二极管222的长边平行于x方向,微型发光二极管222的短边平行于y方向;第二开孔S20的短边L1平行于x方向,第二开孔S20的长边L2平行于y方向,从而使第二开孔S20的短边L1平行于微型发光二极管222的长边,第二开孔S20的长边L2平行于微型发光二极管222的短边。Referring to FIG. 11 and FIG. 12 , in the embodiment of the present application, the shapes of the miniature light emitting diodes 222 and the second opening S20 are both rectangular. The long side of the micro LED 222 is parallel to the x direction, and the short side of the micro LED 222 is parallel to the y direction; the short side L1 of the second opening S20 is parallel to the x direction, and the long side L2 of the second opening S20 is parallel to y direction, so that the short side L1 of the second opening S20 is parallel to the long side of the micro LED 222 , and the long side L2 of the second opening S20 is parallel to the short side of the micro LED 222 .
电路板在长边方向y的涨缩量相对较大,那么第二开孔S20随着电路板所产生的偏移量相对较大,而第二开孔S20的长边L2平行于微型发光二极管222的短边,因此将第二开孔S20平行于微型发光二极管222的短边方向的边长长度设置为微型发光二极管222的短边长度的1.3-1.7倍,可以保证微型发光二极管222焊接过程中在短边方向落在第二开孔S20范围内。The expansion and contraction of the circuit board in the long-side direction y is relatively large, so the offset of the second opening S20 with the circuit board is relatively large, and the long side L2 of the second opening S20 is parallel to the miniature light-emitting diode. Therefore, the length of the side of the second opening S20 parallel to the short side of the micro LED 222 is set to be 1.3-1.7 times the length of the short side of the micro LED 222, which can ensure the welding process of the micro LED 222. The center falls within the range of the second opening S20 in the short side direction.
电路板在短边方向x的涨缩量相对较小,那么第二开孔S20随着电路板所产生的偏移量也相对较小,而第二开孔S20的短边L1平行于微型发光二极管222的长边,因此将第二开孔S20平行于微型发光二极管222的长边方向的边长长度设置为微型发光二极管222的长边长度的1.1-1.4倍,可以保证微型发光二极管222焊接过程中在长边方向落在第二开孔S20范围内。The amount of expansion and contraction of the circuit board in the short side direction x is relatively small, so the offset of the second opening S20 with the circuit board is also relatively small, and the short side L1 of the second opening S20 is parallel to the micro light emitting Therefore, the length of the second opening S20 parallel to the long side of the micro LED 222 is set to be 1.1-1.4 times the length of the long side of the micro LED 222, which can ensure the welding of the micro LED 222. During the process, the longitudinal direction falls within the range of the second opening S20.
在采用封装胶对微型发光二极管222进行封装时,可以采用点胶封装的形式。点胶封装的方式可以节省封装胶材料,降低成本。When encapsulating the miniature light-emitting diode 222 with encapsulation glue, the form of dispensing encapsulation can be adopted. The method of dispensing and packaging can save packaging materials and reduce costs.
参照图8、图11和图12,在本申请实施例中,封装层224仅覆盖于微型发光二极管222背离电路板221一侧的表面,封装层224具有覆盖微型发光二极管222的点阵图形。8 , 11 and 12 , in the embodiment of the present application, the encapsulation layer 224 only covers the surface of the micro LED 222 away from the circuit board 221 , and the packaging layer 224 has a dot pattern covering the micro LED 222 .
封装层224的形状由点胶在微型发光二极管222的表面之后经过扩散、固化等自然形成,通常情况下其外轮廓一般为圆形,由于封装层224的作用为对微型发光二极管进行封装保护,因此圆形的封装层直径L3为微型发光二极管222的最大尺寸的2-5倍。但也不需 要设置过大的尺寸,为节省封装胶材料,降低成本,封装层224的边缘可以位于第一开孔S10的轮廓之内,或者,封装层224的边缘与第一开孔S10的边缘重合,即圆形的封装层的直径L3小于或等于第一开孔S10的直径L4。The shape of the encapsulation layer 224 is naturally formed by spreading and curing after dispensing glue on the surface of the miniature light-emitting diode 222, and its outer contour is generally circular. Therefore, the diameter L3 of the circular encapsulation layer is 2-5 times the maximum size of the micro LED 222 . However, there is no need to set an excessive size. In order to save the encapsulation material and reduce the cost, the edge of the encapsulation layer 224 can be located within the outline of the first opening S10, or the edge of the encapsulation layer 224 and the first opening S10 The edges coincide, that is, the diameter L3 of the circular encapsulation layer is smaller than or equal to the diameter L4 of the first opening S10 .
根据第一构思,在第一开孔内的微型发光二极管灯板之上设置第一反光层,包围微型发光二极管设置。第一反光层具有较强的反射作用,当微型发光二极管灯板上设置了第一反光层之后,其反射率与反射片的反射率相当。因此即使光线被反射到反射片的第一开孔之内的区域,也可以被第一反光层再次向出光一侧进行反射,由此大大提高Mini LED灯板的出光效率。According to the first concept, a first light-reflecting layer is arranged on the micro-LED lamp board in the first opening, and is arranged around the micro-LEDs. The first reflective layer has a strong reflective effect, and after the first reflective layer is arranged on the miniature light-emitting diode lamp board, its reflectivity is equivalent to that of the reflective sheet. Therefore, even if the light is reflected to the area within the first opening of the reflective sheet, it can be reflected again to the light-emitting side by the first reflective layer, thereby greatly improving the light-emitting efficiency of the Mini LED light board.
根据第二构思,第一反光层采用的材料为具有对光进行反射的性质白色油墨,因此微型发光二极管灯板向背板一侧出射的光线,或者被扩散板和光学膜片反射回第一开孔处的光线,可以被第一反光层重新向出光一侧反射,由此提高光源的利用效率。According to the second concept, the material used for the first reflective layer is white ink with the property of reflecting light, so the light emitted from the micro LED light panel to the back panel may be reflected back to the first opening by the diffuser panel and the optical film. The light at the hole can be re-reflected to the light-emitting side by the first light-reflecting layer, thereby improving the utilization efficiency of the light source.
根据第三构思,微型发光二极管的尺寸很小,例如微型发光二极管的尺寸小于200μm、小于300μm或小于500μm,有利于将背光模组的动态发光控制到更小的分区,有利于提高画面的对比度。According to the third concept, the size of the micro LED is very small, for example, the size of the micro LED is less than 200 μm, less than 300 μm or less than 500 μm, which is conducive to controlling the dynamic light emission of the backlight module to a smaller partition, which is conducive to improving the contrast of the picture .
根据第四构思,第二反光层为绝缘保护层,具有保护电路板的作用。According to the fourth concept, the second light-reflecting layer is an insulating protective layer, which has the function of protecting the circuit board.
根据第五构思,封装层用于封装保护微型发光二极管,阻隔异物进入到微型发光二极管内部。According to the fifth concept, the encapsulation layer is used for encapsulating and protecting the micro light emitting diode, and preventing foreign matter from entering the inside of the micro light emitting diode.
根据第六构思,在反射片的第一开孔内,在暴露出的第二反光层之上再叠加一层第一反光层。由白油制成的第二反光层223的厚度在20-30μm,第一反光层同样采用白色油墨,且厚度同样可以设置在20-30μm,这样第一反光层和第二反光层的厚度可以达到40μm以上,可以实现90%以上较高反射率,从而解决了微型发光二极管灯板在反射片的第一开孔内反射率低所导致的微型发光二极管灯板出光效率相对较低的问题。According to the sixth concept, in the first opening of the reflective sheet, a first reflective layer is superimposed on the exposed second reflective layer. The thickness of the second reflective layer 223 made of white oil is 20-30 μm, the first reflective layer also uses white ink, and the thickness can also be set at 20-30 μm, so that the thickness of the first reflective layer and the second reflective layer can be When it reaches more than 40 μm, a high reflectivity of more than 90% can be achieved, thereby solving the problem of relatively low light-emitting efficiency of the micro LED lamp board caused by the low reflectivity in the first opening of the reflector.
根据第七构思,第一反光层完全覆盖第一开孔暴露出的第二反光层,从而可以保证第一开孔暴露出的第二反光层之上最大程度的覆盖第一反光层,进而使第一开孔暴露出的第二反光层之上的所有区域全部满足第一反光层与第二反光层两层白油叠加达到90%以上的较高反射率。According to the seventh concept, the first reflective layer completely covers the second reflective layer exposed by the first opening, so as to ensure that the second reflective layer exposed by the first opening covers the first reflective layer to the greatest extent, thereby making the All the regions above the second light-reflecting layer exposed by the first openings all satisfy the high reflectivity of the first light-reflecting layer and the second light-reflecting layer being superimposed with two layers of white oil to reach a high reflectivity of more than 90%.
根据第八构思,背光模组中的背光源微型发光二极管呈阵列排布,使得出射光线更均匀。According to the eighth concept, the backlight micro-LEDs in the backlight module are arranged in an array, so that the emitted light is more uniform.
根据第九构思,第二开孔平行于微型发光二极管的短边方向的边长长度设置为微型发光二极管的短边长度的1.3-1.7倍,以保证微型发光二极管焊接过程中在短边方向落在第二开孔范围内。According to the ninth concept, the side length of the second opening parallel to the short side direction of the micro light emitting diode is set to be 1.3-1.7 times the short side length of the micro light emitting diode, so as to ensure that the micro light emitting diode falls in the short side direction during the welding process of the micro light emitting diode. within the range of the second opening.
根据第十构思,第二开孔平行于微型发光二极管的长边方向的边长长度设置为微型发光二极管的长边长度的1.1-1.4倍,以保证微型发光二极管焊接过程中在长边方向落在第二开孔范围内。According to the tenth concept, the length of the side of the second opening parallel to the long side of the micro LED is set to be 1.1-1.4 times the length of the long side of the micro LED, so as to ensure that the micro LED falls in the long side direction during the welding process of the micro LED. within the range of the second opening.
根据第十一构思,采用点胶封装的形式对微型发光二极管进行封装,可以节省封装胶材料,降低成本。According to the eleventh concept, the miniature light-emitting diode is packaged in the form of dispensing package, which can save packaging materials and reduce costs.
根据第十二构思,圆形的封装层直径为微型发光二极管的最大尺寸的2-5倍用于保护微型发光二极管。According to the twelfth concept, the diameter of the circular encapsulation layer is 2-5 times the maximum size of the micro light emitting diode for protecting the micro light emitting diode.
根据第二十一构思,圆形的封装层直径小于或等于第一开孔直径,可以节省封装胶材料,降低成本。According to the twenty-first concept, the diameter of the circular encapsulation layer is smaller than or equal to the diameter of the first opening, which can save encapsulation materials and reduce costs.
尽管已描述了本申请的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本申请范围的所有变更和修改。While the preferred embodiments of the present application have been described, additional changes and modifications to these embodiments may occur to those skilled in the art once the basic inventive concepts are known. Therefore, the appended claims are intended to be construed to include the preferred embodiment and all changes and modifications that fall within the scope of this application.
显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的精神和范围。这样,倘若本申请的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is also intended to include these modifications and variations.

Claims (10)

  1. 一种显示装置,其特征在于,包括:A display device, comprising:
    显示面板,用于图像显示;Display panel for image display;
    背光模组,位于所述显示面板的入光侧,用于提供背光;a backlight module, located on the light incident side of the display panel, for providing backlight;
    所述背光模组包括:The backlight module includes:
    背板,具有支撑和承载作用;The back plate has the function of supporting and bearing;
    多个灯板,位于所述背板的一侧;各所述灯板之间相互拼接,相邻两个所述灯板之间的拼接缝为第一拼接缝;a plurality of lamp panels, located on one side of the back panel; the lamp panels are spliced with each other, and the splicing seam between two adjacent lamp panels is the first splicing seam;
    多个反射片,位于所述灯板背离所述背板的一侧;各所述反射片之间相互拼接,相邻两个所述反射片之间的拼接缝为第二拼接缝;a plurality of reflective sheets, located on the side of the lamp board away from the back plate; the reflective sheets are spliced with each other, and the splicing seam between two adjacent reflective sheets is the second splicing seam;
    所述第一拼接缝与所述第二拼接缝互不重叠。The first seam and the second seam do not overlap each other.
  2. 如权利要求1所述的显示装置,其特征在于,The display device according to claim 1, wherein,
    所述灯板为微型发光二极管灯板,所述微型发光二极管灯板包括:The light board is a miniature light emitting diode light board, and the miniature light emitting diode light board includes:
    电路板,位于所述背板上,用于提供驱动信号;a circuit board, located on the backplane, for providing driving signals;
    微型发光二极管,所述电路板上;miniature light-emitting diodes on the circuit board;
    反光层,位于所述电路板靠近所述微型发光二极管的一侧;所述反光层包括用于暴露所述微型发光二极管的开口;a reflective layer, located on the side of the circuit board close to the micro light emitting diode; the reflective layer includes an opening for exposing the micro light emitting diode;
    封装层,位于所述微型发光二极管的表面,用于封装保护所述微型发光二极管;所述封装层具有与所述微型发光二极管一一对应的点阵图形;an encapsulation layer, located on the surface of the miniature light-emitting diodes, for encapsulating and protecting the miniature light-emitting diodes; the encapsulation layer has a lattice pattern corresponding to the miniature light-emitting diodes one-to-one;
    所述反射片位于所述反光层背离所述背板的一侧,所述反射片包括用于暴露所述微型发光二极管的开口。The reflective sheet is located on a side of the reflective layer away from the back plate, and the reflective sheet includes an opening for exposing the micro light emitting diodes.
  3. 如权利要求2所述的显示装置,其特征在于,所述反光层采用的材料为白色油墨;The display device according to claim 2, wherein the material used for the reflective layer is white ink;
    所述白色油墨的反射率大于或等于85%。The reflectivity of the white ink is greater than or equal to 85%.
  4. 如权利要求3所述的显示装置,其特征在于,所述反射片的反射率大于或等于94%。The display device according to claim 3, wherein the reflectivity of the reflection sheet is greater than or equal to 94%.
  5. 如权利要求1所述的显示装置,其特征在于,所述灯板和所述反射片的形状为方形或矩形,所述灯板和所述反射片均包括沿第一方向和第二方向延伸的侧边;所述第一方向和所述第二方向交叉;所述反射片至少在第一方向和第二方向中的一个方向上的宽度大于所述微型发光二极管灯板的宽度。The display device according to claim 1, wherein the shape of the lamp board and the reflection sheet is a square or a rectangle, and both the lamp board and the reflection sheet include extending along the first direction and the second direction. The first direction and the second direction intersect; the width of the reflective sheet in at least one of the first direction and the second direction is greater than the width of the miniature light-emitting diode lamp board.
  6. 如权利要求5所述的显示装置,其特征在于,所述反射片在所述第一方向上的宽度大于所述灯板在所述第一方向上的宽度,所述反射片在所述第二方向上的宽度等于所述灯板在所述第二方向上的宽度。The display device according to claim 5, wherein the width of the reflection sheet in the first direction is greater than the width of the lamp board in the first direction, and the reflection sheet is in the first direction. The width in the two directions is equal to the width of the light panel in the second direction.
  7. 如权利要求6所述的显示装置,其特征在于,所述反射片在所述第一方向上的宽度为所述灯板在所述第一方向上的宽度的1.5倍。The display device according to claim 6, wherein the width of the reflection sheet in the first direction is 1.5 times the width of the lamp panel in the first direction.
  8. 如权利要求5所述的显示装置,其特征在于,所述反射片在所述第一方向上的宽度大于所述灯板在所述第一方向上的宽度,所述反射片在所述第二方向上的宽度与所述灯板在所述第二方向上的宽度不同。The display device according to claim 5, wherein the width of the reflection sheet in the first direction is greater than the width of the lamp board in the first direction, and the reflection sheet is in the first direction. The width in the two directions is different from the width of the light board in the second direction.
  9. 如权利要求5所述的显示装置,其特征在于,所述反射片数量小于所述微型发光二极管灯板的数量。The display device according to claim 5, wherein the number of the reflection sheets is smaller than the number of the miniature light-emitting diode lamp panels.
  10. 如权利要求2所述的显示装置,其特征在于,所述微型发光二极管的尺寸小于500μm。The display device according to claim 2, wherein the size of the micro light-emitting diode is less than 500 μm.
PCT/CN2021/081681 2020-10-29 2021-03-19 Display device WO2022088590A1 (en)

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