WO2022085167A1 - Timer-less impulse sealer - Google Patents
Timer-less impulse sealer Download PDFInfo
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- WO2022085167A1 WO2022085167A1 PCT/JP2020/039791 JP2020039791W WO2022085167A1 WO 2022085167 A1 WO2022085167 A1 WO 2022085167A1 JP 2020039791 W JP2020039791 W JP 2020039791W WO 2022085167 A1 WO2022085167 A1 WO 2022085167A1
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- WIPO (PCT)
- Prior art keywords
- plug
- sealer
- timer
- circuit
- current
- Prior art date
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- 238000001816 cooling Methods 0.000 claims description 3
- 238000013021 overheating Methods 0.000 claims 1
- 229920005992 thermoplastic resin Polymers 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- 230000008602 contraction Effects 0.000 abstract description 4
- 238000010521 absorption reaction Methods 0.000 abstract description 2
- 229920000728 polyester Polymers 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000779 smoke Substances 0.000 description 5
- 230000020169 heat generation Effects 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000005476 soldering Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 241001122767 Theaceae Species 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 238000006424 Flood reaction Methods 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 235000000396 iron Nutrition 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
Definitions
- the heater wire is a ribbon wire in the past, and there is no expansion / contraction absorption device that can expand and contract each time it is heated, and there is no adhesive layer to prevent it from being pulled by the expansion and contraction operation.
- a complicated structure such as a device for fixing the mold film, a heavy transformer is required even in an electric circuit, an inductive load of the transformer is applied to the contacts of switches and timers, and the spark at the time of connection and disconnection is large, so both capacity and standard are normal. It was 2-3 times larger, so the price was high.
- the inventors invented a zigzag-shaped heater wire, eliminating the need for the conventional expansion / contraction absorbing device and the release membrane fixing device, simplifying the structure, and eliminating the heavy transformer from the power supply circuit.
- the press mechanism developed and commercialized a clip-type sealer that is always closed.
- the sealer is lightweight and can be used in the air, so its use for small businesses and agriculture has increased.
- the impulse sealers which are production goods, were all in a state where the press mechanism was always open and closed only when in use, except for the clip type sealer.
- the reason is that if the heater wire heats up while the press mechanism is open, the heater wire will be surrounded by air, so it will be in an "empty heating" state, reaching 400-600 ° C in 1 second. It will burn the surrounding materials. Therefore, the structure was such that the heater power and timer were turned on at the same time as the press mechanism was closed, and the heater power was turned off after the scheduled time had elapsed.
- Electric heating appliances without timers and switches include hot plate type heat sealers, soldering irons, and electric heaters. However, about 3 minutes after the start of energization, heat generation and heat dissipation are balanced, the temperature becomes constant, and they are thermally stable. Or something that was left overnight.
- the price of the sealer was high for home use and simple business use, such as using it several times a day. In addition, since it is used less frequently for home use and does not wear out, it can be used for more than 15 years until the heater wire is cut off. I came.
- the sealer as a production product was stopped. In other words, even if the sealing time is doubled or tripled, if the cooling time is sufficient, it can be sealed. I lost the timer circuit.
- a current limiting element such as a PTC thermistor or a current fuse was inserted in the circuit. Also, when you take your hand off the plug, the elastic body provided on either side separates you from the other and stops energizing.
- the heating time can be adjusted freely, and it has become possible to seal a paper bag for a tea bowl or a thick aluminum retort bag, which normally uses a dedicated machine.
- FIG. 1 It is a perspective view of the clip type sealer for a car. It is a circuit diagram of FIG. It is a side view of the plug for 100V.
- FIGS. 1 to 2 are applied to a clip-type sealer in which the press mechanism is always closed for a car, and FIG. 3 describes a plug for 100 V.
- FIG. 1 is a perspective view of a clip-type sealer 1 for a car, which is shaped like a clip or a clothespin
- FIG. 2 is a circuit diagram thereof.
- the sealer body 1 is made of, for example, polycarbonate
- the press mechanism is composed of an upper opening 2 having a built-in heater, a lower opening 3 having a built-in silicon rubber, and a ring-shaped spring 4.
- the spring 4 always closes the press mechanism, but it opens when the handles 6 and 6 at the tip of the hinge 5 are gripped, so the bag is sandwiched (not shown).
- the cord 7 and the power plug 8 are protruding from the inside of the handle 6, the positive pole 9 is at the tip, the negative pole 10 is at the side, and the protrusion 11 of the silicon sponge is provided near it.
- the plug 8 is inserted into a car cigarette lighter socket (not shown) and pressed, the two poles come into contact with each other and an electric current flows. Then, when the force is released, the protrusion 11 of the sponge repels and the current stops, and the sealing of the bag ends.
- FIG. 2 is a circuit diagram thereof, in which the heater 12 and the PTC thermistor 13 as a current limiting element are connected in series.
- the heater 12 is an iron alloy resistance wire having a width of 2 mm and a length of 12 cm, and has slits of 1 mm alternately on the left and right at a pitch of 2 mm. As a result, the resistance value becomes about 3.5 ⁇ , so that 3.5A flows at 12V and becomes 40W. With this sealer 1, the seal can usually be done in 3 to 5 seconds.
- the PTC thermistor 13 reaches 120 ° C. in 7 to 8 seconds, the internal resistance rapidly increases, the overall current decreases, and the heat generation of the heater 12 is suppressed until the temperature drops. Therefore, this PTC thermistor 13 works as a safety valve when the sealing time of the sealer 1 is too long. The temperature and time until this heat generation varies depending on the thermistor selected, so some of them function as if they were timers, while others are exclusively safety valves.
- a current fuse can be inserted in place of or at the same time as the PTC thermistor 13 as a current limiting element.
- the current fuse blows when a specified current of 3.5 A is passed for 1 minute. Since this impulse sealer generates one-third of the heat generated by a normal sealer per heater area, the silicone rubber burns out and smoke begins to be emitted about 1 minute after energization. Therefore, it can be said that the fuse works before the whole burns out. If the fuse standard is made smaller, it can be blown before smoke comes out.
- FIG. 3 shows the plug 14 for 100V.
- An elastic plastic spring 15 is wound around the plug 14.
- the plug is disconnected from the power supply after this use is very effective for the safety of this impulse sealer with a short usage time.
- the sealer carries the risk of a short circuit due to aging, abnormal heating due to defective continuity of the circuit, and a fire when the power source is restored after it collapses due to an earthquake.
- the standard 20cm, 200W sealer for 100V will start to emit smoke in about 10 seconds, so you should be aware that you can turn off the power.
- the smoke that comes out first is a silicone-based adhesive for fluororesin tape, so it does not affect the function as a sealer, so you can continue to use it as it is, and if you replace the fluororesin tape, it will return to its original state. It is explained that there is no lamp that indicates energization, but if there is, it is easy to get a guideline for energization.
- the timer limits the heating limit of the heater by looking at the safety level, and it takes some time to restore the time.
- the sealer of the present invention can be heated freely by looking at the bag, almost all the bags entering the home can be sealed.
- the surface of a paper bag is a heat insulating material called paper, so if you try to seal it once, it will become hot and the surface of the paper will be scorched. So if you seal multiple times at low temperature, enough heat will reach the interface without burning the surface of the paper.
- Aluminum retort pouches which normally require a double-sided heater sealer, can be sealed firmly even when heated from one side by heating multiple times until the temperature reaches the limit, that is, before and after smoke begins to come out.
- the impulse heat sealer of the present invention is not considered to be a product, but a clean and durable seal was made. There is no problem with the durability of the equipment.
- the sealer of the present invention is completely safe for a long period of 10 to 20 years.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Package Closures (AREA)
Abstract
[Problem] Impulse heat sealers that seal bags made of polyester or the like have heretofore required a heater wire expansion/contraction absorption device or release film fixing device and a heavy transformer. Inventors have made heater wires into a zig-zag shape to eliminate these requirements. However, there is a need for sealers that are for infrequent household use, that break down less often, and that are more convenient and inexpensive. [Solution] To eliminate a power switch and timer from a circuit, and bring a plug and power strip into contact to shorten the duration of passage of current. This feature notwithstanding, when a current limiting element such as a PTC thermistor or the like is included in the circuit and a hand is released from the plug, safety is maintained by the other hand being kept away and passage of current being eliminated due to an elastic body provided around the plug.
Description
インパルスヒートシーラーに関するもので、特にタイマー回路の無いシーラーに関する。
It is related to the impulse heat sealer, especially the sealer without a timer circuit.
ポリエチレン等の袋を密封するインパルスヒートシーラーは、従来はヒーター線がリボン線で、加熱の度に伸縮する動作に対応した伸縮吸収装置や、その伸縮動作に引っ張られないための粘着層の無い離型膜を固定する装置といった複雑な構造と、電気回路でも重いトランスが必要で、スイッチやタイマーの接点にもトランスの誘導負荷が掛かり、接断時のスパークも大きいので、容量、規格とも通常の2~3倍と大きく、従って価格も高かった
In the impulse heat sealer that seals a bag of polyethylene or the like, the heater wire is a ribbon wire in the past, and there is no expansion / contraction absorption device that can expand and contract each time it is heated, and there is no adhesive layer to prevent it from being pulled by the expansion and contraction operation. A complicated structure such as a device for fixing the mold film, a heavy transformer is required even in an electric circuit, an inductive load of the transformer is applied to the contacts of switches and timers, and the spark at the time of connection and disconnection is large, so both capacity and standard are normal. It was 2-3 times larger, so the price was high.
そこで発明者らはジグザグ状のヒーター線を発明し、今までの伸縮吸収装置、離型膜固定装置を不要にして構造を簡単にし、電源回路から重いトランスを無くした。そしてプレス機構が常時閉のクリップ型シーラーを開発し、製品化した。そのシーラーは軽量で、中空でも使用出来るので、小事業用や農業用としての利用が増加していった。
Therefore, the inventors invented a zigzag-shaped heater wire, eliminating the need for the conventional expansion / contraction absorbing device and the release membrane fixing device, simplifying the structure, and eliminating the heavy transformer from the power supply circuit. Then, the press mechanism developed and commercialized a clip-type sealer that is always closed. The sealer is lightweight and can be used in the air, so its use for small businesses and agriculture has increased.
しかしその本発明者らのインパルスシーラーでさえ、電源回路にはタイマーが必須であると思い込んでいた。タイマーが必要な理由はヒートシーラーが生産財であり、袋等を効率よく生産し、しかも不良品の発生を防ぐためであった。
However, even the impulse sealers of the present inventors assumed that a timer was indispensable for the power supply circuit. The reason why the timer is necessary is that the heat sealer is a production product, and it efficiently produces bags and the like, and also prevents the occurrence of defective products.
生産財であるシーラーは連続使用が当然で、そうなると余分の熱量は蓄積し、冷却時間が長くなる。だから効率を上げるには必要最小限の加熱時間の設定が必要であった。そしてその多数の加工品の中で一つでも加熱時間が短く、その結果シール不良が混じれば、納品後に全て返品ということもあるので、タイマーは正確、確実でなければならなかった。
It is natural that the sealer, which is a production product, is used continuously, and if that happens, excess heat will be accumulated and the cooling time will be longer. Therefore, it was necessary to set the minimum required heating time to improve efficiency. And even one of the many processed products has a short heating time, and as a result, if a seal defect is mixed, all of them may be returned after delivery, so the timer had to be accurate and reliable.
さらに生産財であるインパルスシーラーは、クリップ型シーラーを除いて、全てプレス機構が常時開いている状態で、使用時のみ閉じた状態となるものであった。その理由は万一そのプレス機構が開いている時にヒーター線が発熱すると、ヒーター線は空気で囲まれた状態なので「空焚き」状態になり、1秒もすれば400~600℃にも達し、周囲の材料を燃やしてしまうことになる。従ってプレス機構が閉じると同時にヒーター電源とタイマーが入り、予定時間経過後にヒーター電源が切れる構造であった。
Furthermore, the impulse sealers, which are production goods, were all in a state where the press mechanism was always open and closed only when in use, except for the clip type sealer. The reason is that if the heater wire heats up while the press mechanism is open, the heater wire will be surrounded by air, so it will be in an "empty heating" state, reaching 400-600 ° C in 1 second. It will burn the surrounding materials. Therefore, the structure was such that the heater power and timer were turned on at the same time as the press mechanism was closed, and the heater power was turned off after the scheduled time had elapsed.
タイマーやスイッチが無い電熱器具としては、熱板式ヒートシーラーや半田鏝や電気あんかがある。しかしそれらは通電開始から3分位経過すると発熱と放熱の平衡が取れて、温度が一定になり、熱的に安定しているもので、使い方もそれらのプラグを電源のコンセントに差し込んだまま半日とか一晩そのままにするものであった。
Electric heating appliances without timers and switches include hot plate type heat sealers, soldering irons, and electric heaters. However, about 3 minutes after the start of energization, heat generation and heat dissipation are balanced, the temperature becomes constant, and they are thermally stable. Or something that was left overnight.
近年ハンダ鏝を素早く加熱しようと、ボタンを押して別のヒーターを加熱する、言わばブースターのような回路や、本発明者が発明した特許文献3のハンダ鏝のように、熱伝導の高い窒化アルミを使った速熱式のもので、電源スイッチを例えば1秒押すごとに30℃上昇する構造のものも出て来た。しかしハンダ鏝は鏝先の加熱状態をハンダの溶け具合で実際に見ながら発熱を調節し、作業時間も10~20秒と掛かるもので、インパルスシーラーのプレス下の1~2秒の一回限りの加熱方法とは、とても同一に考えられるものではなかった。
In recent years, in order to quickly heat a soldering iron, a circuit like a booster that heats another heater by pressing a button, or aluminum nitride with high thermal conductivity like the soldering iron of Patent Document 3 invented by the present inventor is used. Some of the fast-heating type ones used have a structure that raises the temperature by 30 ° C every time the power switch is pressed for one second, for example. However, the soldering iron adjusts the heat generation while actually observing the heating state of the iron tip by the melting condition of the solder, and the working time is 10 to 20 seconds, so it is only once for 1 to 2 seconds under the press of the impulse sealer. The heating method of was not considered to be very the same.
一方で家庭には特に色々な袋が入ってくるので、厳密に言えば袋の厚さに応じてタイマーを調節する必要があった。しかしタイマーを一々調節するのは面倒であったし、茶袋やレトルト袋等のようにタイマーを限度いっぱいに調節しても加熱が不足したり、表面の素材が焦げたりするので、両面シーラーのような専用機が必要な袋もあった。
On the other hand, various bags come into the home, so strictly speaking, it was necessary to adjust the timer according to the thickness of the bag. However, it was troublesome to adjust the timer one by one, and even if the timer was adjusted to the maximum limit like a tea bag or a retort bag, the heating would be insufficient and the surface material would be burnt, so it looks like a double-sided sealer. Some bags required a special machine.
使用回数が1日に数回といった家庭用や簡単な業務用ではシーラーの価格が高かった。また家庭用では使用回数が少なく消耗しないので、ヒーター線が切れるまで15年以上も使い続けられるが、そうなるとタイマーを構成する電子部品や、スイッチ、電源コードに故障や経年変化を起こすものが出て来た。
The price of the sealer was high for home use and simple business use, such as using it several times a day. In addition, since it is used less frequently for home use and does not wear out, it can be used for more than 15 years until the heater wire is cut off. I came.
従って安価で、長年使用しても故障が無く、しかも家庭に入ってくる袋は全てシール出来るシーラーが欲しかった。
Therefore, I wanted a sealer that was cheap, had no trouble even after many years of use, and could seal all the bags that came into my home.
生産財としてのシーラーをやめた。つまりシール時間を2~3倍にしても、冷却時間を充分に取れば、シール出来る事実を踏まえて、家庭用としてプラグとテーブルタップとを見当で2~3秒接触させることで、電源スイッチとタイマー回路を無くした。
The sealer as a production product was stopped. In other words, even if the sealing time is doubled or tripled, if the cooling time is sufficient, it can be sealed. I lost the timer circuit.
その接触時間が長すぎる場合の危険を回避するために、回路にPTCサーミスタや電流ヒューズ等の電流制限素子を入れた。又プラグから手を離すと、どちらかに設けられた弾性体により、相手から離れて通電しなくなる工夫もした。
In order to avoid the danger when the contact time is too long, a current limiting element such as a PTC thermistor or a current fuse was inserted in the circuit. Also, when you take your hand off the plug, the elastic body provided on either side separates you from the other and stops energizing.
タイマーが無くても、見当で2~3秒通電し、良いシールが出来た。さらに部品が少なくなった分、故障や経年変化が少なくなり、長持ちするようになった。
Even if there was no timer, it was energized for 2 to 3 seconds, and a good seal was made. Furthermore, as the number of parts is reduced, breakdowns and secular variation are reduced, and the product lasts longer.
タイマーという言わば枠が無くなったので、自在に加熱時間を調節でき、通常は専用機を使う茶入れの紙袋や、アルミの厚いレトルト袋のシールも可能になった。
Since the frame of the timer has disappeared, the heating time can be adjusted freely, and it has become possible to seal a paper bag for a tea bowl or a thick aluminum retort bag, which normally uses a dedicated machine.
実施例1では図1~図2で車用としてプレス機構が常時閉じているクリップ型シーラーに応用したものを、図3で100V用のプラグを説明する。
In Example 1, FIGS. 1 to 2 are applied to a clip-type sealer in which the press mechanism is always closed for a car, and FIG. 3 describes a plug for 100 V.
図1は車用の、クリップ又は洗濯ばさみのような形状をしたクリップ型シーラー1の斜視図で、図2はその回路図である。シーラー本体1は例えばポリカーボネート製で、ヒーターを内蔵している上部開口部2と、シリコンゴムを内蔵した下部開口部3と、輪の形をしたバネ4でプレス機構を構成する。そのバネ4がプレス機構を常時閉じているが、蝶番5の先の持ち手6,6を握ると開口するので、(図は無いが)袋を挟む。
FIG. 1 is a perspective view of a clip-type sealer 1 for a car, which is shaped like a clip or a clothespin, and FIG. 2 is a circuit diagram thereof. The sealer body 1 is made of, for example, polycarbonate, and the press mechanism is composed of an upper opening 2 having a built-in heater, a lower opening 3 having a built-in silicon rubber, and a ring-shaped spring 4. The spring 4 always closes the press mechanism, but it opens when the handles 6 and 6 at the tip of the hinge 5 are gripped, so the bag is sandwiched (not shown).
持ち手6の内側からコード7とその先に電源プラグ8が出ていて、先端にプラス極9と、側面にマイナス極10が有り、その近くにシリコンスポンジの突起11が備わっている。そのプラグ8を車のシガーソケット(図は無い)に入れ、押し付けると、両極が接触し、電流が流れる。そして力を抜くと、そのスポンジの突起11が反発して電流が止まり、袋のシールは終わる。
The cord 7 and the power plug 8 are protruding from the inside of the handle 6, the positive pole 9 is at the tip, the negative pole 10 is at the side, and the protrusion 11 of the silicon sponge is provided near it. When the plug 8 is inserted into a car cigarette lighter socket (not shown) and pressed, the two poles come into contact with each other and an electric current flows. Then, when the force is released, the protrusion 11 of the sponge repels and the current stops, and the sealing of the bag ends.
図2はその回路図で、ヒーター12と電流制限素子としてPTCサーミスタ13が直列に結線されている。このヒーター12は鉄合金の抵抗線で幅2mm、長さは12cmで、2mmピッチで左右交互に1mmのスリットを入れている。これにより抵抗値が約3.5Ωになるので、12Vでは3.5A流れ、40Wとなる。このシーラー1では通常3~5秒でシールは出来る。
FIG. 2 is a circuit diagram thereof, in which the heater 12 and the PTC thermistor 13 as a current limiting element are connected in series. The heater 12 is an iron alloy resistance wire having a width of 2 mm and a length of 12 cm, and has slits of 1 mm alternately on the left and right at a pitch of 2 mm. As a result, the resistance value becomes about 3.5Ω, so that 3.5A flows at 12V and becomes 40W. With this sealer 1, the seal can usually be done in 3 to 5 seconds.
PTCサーミスタ13は、一例をあげると、7~8秒で120℃になり、内部抵抗が急激に増大し、全体の電流が減少し、その温度が下がるまで、ヒーター12の発熱は抑えられる。従って無駄にと言うか、このシーラー1のシール時間が長すぎた場合の安全弁として、このPTCサーミスタ13は働く。この発熱までの温度や時間は、選ぶサーミスタにより異なるので、あたかもタイマーのように機能するものや、もっぱら安全弁となるものもある。
For example, the PTC thermistor 13 reaches 120 ° C. in 7 to 8 seconds, the internal resistance rapidly increases, the overall current decreases, and the heat generation of the heater 12 is suppressed until the temperature drops. Therefore, this PTC thermistor 13 works as a safety valve when the sealing time of the sealer 1 is too long. The temperature and time until this heat generation varies depending on the thermistor selected, so some of them function as if they were timers, while others are exclusively safety valves.
[規則91に基づく訂正 22.12.2020]
同様に電流制限素子としてPTCサーミスタ13の代わりに、又は同時に電流ヒューズを入れることも出来る。電流ヒューズは規定の3.5Aの電流を1分間流すと溶断する。このインパルスシーラーはヒーター面積当たり、通常のシーラーの3分の1の発熱量なので、通電1分後くらいでシリコンゴムが燃え出し、煙が出始める。従って全体が燃え出す前にヒューズが機能すると言える。ヒューズ規格を小さいものにすれば煙の出る前に切ることも出来る。[Correction under Rule 91 22.12.2020]
Similarly, a current fuse can be inserted in place of or at the same time as thePTC thermistor 13 as a current limiting element. The current fuse blows when a specified current of 3.5 A is passed for 1 minute. Since this impulse sealer generates one-third of the heat generated by a normal sealer per heater area, the silicone rubber burns out and smoke begins to be emitted about 1 minute after energization. Therefore, it can be said that the fuse works before the whole burns out. If the fuse standard is made smaller, it can be blown before smoke comes out.
同様に電流制限素子としてPTCサーミスタ13の代わりに、又は同時に電流ヒューズを入れることも出来る。電流ヒューズは規定の3.5Aの電流を1分間流すと溶断する。このインパルスシーラーはヒーター面積当たり、通常のシーラーの3分の1の発熱量なので、通電1分後くらいでシリコンゴムが燃え出し、煙が出始める。従って全体が燃え出す前にヒューズが機能すると言える。ヒューズ規格を小さいものにすれば煙の出る前に切ることも出来る。[Correction under Rule 91 22.12.2020]
Similarly, a current fuse can be inserted in place of or at the same time as the
図3に100V用プラグ14を示す。このプラグ14には弾性力のあるプラスチック製のスプリング15を巻き付けている。これによりこのプラグ14を外部電源とつながっているコンセント又はテーブルタップ(図は無い)に接触させようとするとき、深くは刺さらず、さらに差し込む力を抜けば、プラグ14はコンセントから抜ける。
FIG. 3 shows the plug 14 for 100V. An elastic plastic spring 15 is wound around the plug 14. As a result, when trying to bring the plug 14 into contact with an outlet or a table tap (not shown) connected to an external power source, the plug 14 does not pierce deeply, and if the plugging force is released, the plug 14 is removed from the outlet.
この使用後に、プラグが電源から外れるというメリットは、この使用時間の少ないインパルスシーラーの安全性には非常に有効である。電源に接続されている限りそのシーラーは、コードが経年劣化でショートする、回路の不良導通で異常加熱する、地震で倒壊した後の電源回復での火災の発生等の危険が付きまとう。
The merit that the plug is disconnected from the power supply after this use is very effective for the safety of this impulse sealer with a short usage time. As long as it is connected to a power source, the sealer carries the risk of a short circuit due to aging, abnormal heating due to defective continuity of the circuit, and a fire when the power source is restored after it collapses due to an earthquake.
電源スイッチがなまじ有ると、プラグをコンセントにつないで使用した後、そのまま抜くことを忘れることが多い。従ってタイマーと同時に電源スイッチを回路から除き、使用の度にプラグ又はコネクターが外れるならば、前述のリスクは皆無である。
If there is a power switch, it is often forgotten to unplug it after connecting it to an outlet. Therefore, if the power switch is removed from the circuit at the same time as the timer and the plug or connector is disconnected each time it is used, there is no risk described above.
誤って長く電源を接続した場合は、100V用の標準的な20cm、200Wのシーラーは10秒後くらいで煙が出初めるので、気が付く筈で、通電を止めることが出来る。その場合、最初に出る煙はフッ素樹脂テープのシリコン系粘着剤なので、シーラーとして機能に影響は無いのでそのまま使い続けられるし、フッ素樹脂テープを張り替えればもとに戻る。なお通電を示すランプは無いものとして説明しているが、有れば通電の目安が付きやすい。
If you accidentally connect the power supply for a long time, the standard 20cm, 200W sealer for 100V will start to emit smoke in about 10 seconds, so you should be aware that you can turn off the power. In that case, the smoke that comes out first is a silicone-based adhesive for fluororesin tape, so it does not affect the function as a sealer, so you can continue to use it as it is, and if you replace the fluororesin tape, it will return to its original state. It is explained that there is no lamp that indicates energization, but if there is, it is easy to get a guideline for energization.
タイマー無しのシーラーに慣れてくると、今まで専用機でしか出来なかった袋のシールも出来るようになる。本来タイマーはヒーターの加熱の限界を、安全度を見て制限しているし、タイムアップして復元するまで多少時間が掛かる。しかし本発明のシーラーならば袋を見て自在に加熱が出来るので、家庭に入ってくるほぼ全ての袋がシール可能になった。
As you get used to the sealer without a timer, you will be able to seal bags that you could only do with a dedicated machine. Originally, the timer limits the heating limit of the heater by looking at the safety level, and it takes some time to restore the time. However, since the sealer of the present invention can be heated freely by looking at the bag, almost all the bags entering the home can be sealed.
例えば紙袋は、その表面が紙と言う断熱材なので、一回のシールで済まそうとすると高温になり、紙の表面が焦げる。だから低温で複数回シールをすると、紙の表面を焦がすことなく充分な熱が境界面まで達する。
For example, the surface of a paper bag is a heat insulating material called paper, so if you try to seal it once, it will become hot and the surface of the paper will be scorched. So if you seal multiple times at low temperature, enough heat will reach the interface without burning the surface of the paper.
通常両面ヒーターのシーラーが必要なアルミのレトルト袋は、高温で限界まで、つまり煙が出始める前後までの加熱を複数回すると、片側からの加熱でもしっかりとしたシールが出来るようになった。
Aluminum retort pouches, which normally require a double-sided heater sealer, can be sealed firmly even when heated from one side by heating multiple times until the temperature reaches the limit, that is, before and after smoke begins to come out.
本発明のインパルスヒートシーラーは生産財とは見なされないが、きれいで丈夫なシールが出来た。器具の耐久性にも問題が無い。
The impulse heat sealer of the present invention is not considered to be a product, but a clean and durable seal was made. There is no problem with the durability of the equipment.
慣れてくると、家庭に入ってくるほぼ全ての袋がシール可能になった。
As I got used to it, almost all the bags that came into my home could be sealed.
タイマー回路や電源スイッチが無いということは、製作も容易で、それらの故障も発生しない。
The absence of a timer circuit and power switch makes it easy to manufacture and does not cause any failures.
安価に供給出来るので、家庭用シーラーとして非常に普及しやすい。それにより食料や買ってきた袋詰めの生活用品の保存に貢献し、ロスが少なくなり、エコ生活に大きく貢献する。
Because it can be supplied at low cost, it is very easy to spread as a household sealer. As a result, it contributes to the preservation of food and the bags of daily necessities that have been bought, reduces losses, and greatly contributes to eco-friendly living.
今までシーラーが無かったために出来なかった、大事なアルバムや通帳、衣類、書類等を自分で袋詰めにして密封すれば、風水害、津波等の床上浸水から守ることができる。
If you pack and seal important albums, passbooks, clothes, documents, etc. that you couldn't do because you didn't have a sealer, you can protect yourself from storms, floods, tsunamis, and other inundation on the floor.
安価で故障も無く丈夫なシールが出来るとなれば、当然軽い業務用にも大いに利用でき、商店、農家、工場にも広く普及させることが出来る。
If an inexpensive, trouble-free and durable seal can be made, it can be used for light business purposes and can be widely used in shops, farmers and factories.
本発明のシーラーは10~20年の長い期間も全く安心である。
The sealer of the present invention is completely safe for a long period of 10 to 20 years.
車用のシーラーは全世界共通なので、生産財でなくなっても市場は広く、大きな経済効果を見込める。
Since the sealer for cars is common all over the world, the market is wide even if it is no longer a production good, and a great economic effect can be expected.
1 本発明の一例のクリップ型シーラー
2 上部開口部
3 下部開口部
4 バネ
5 蝶番
6 持ち手
7 コード
8 電源プラグ
9 プラス極
10 マイナス極
11 シリコンスポンジの突起
12 ヒーター
13 PTCサーミスタ
14 100V用プラグ
15 スプリング 1 Clip-type sealer of an example of the present invention 2 Upper opening 3 Lower opening 4 Spring 5Hinge 6 Handle 7 Cord 8 Power plug 9 Positive pole 10 Negative pole 11 Silicon sponge protrusion 12 Heater 13 PTC thermistor 14 100V plug 15 spring
2 上部開口部
3 下部開口部
4 バネ
5 蝶番
6 持ち手
7 コード
8 電源プラグ
9 プラス極
10 マイナス極
11 シリコンスポンジの突起
12 ヒーター
13 PTCサーミスタ
14 100V用プラグ
15 スプリング 1 Clip-type sealer of an example of the present invention 2 Upper opening 3 Lower opening 4 Spring 5
Claims (3)
- 常時閉の、プレス機構に熱可塑性樹脂の袋等を挟み、外部電源からプラグ又はコネクターとコード、電源スイッチ、タイマー回路を通した短時間通電で、内蔵するヒーターを加熱し、断電して冷却し、溶着するインパルスヒートシーラーに於いて、上記電源スイッチ及びタイマー回路を無くし、上記外部電源に上記プラグ又はコネクターを接触させて、短時間通電させることを特徴とするインパルスヒートシーラー。 A bag of thermoplastic resin is sandwiched between the press mechanism, which is always closed, and the built-in heater is heated by energizing for a short time from an external power supply through a plug or connector, a cord, a power switch, and a timer circuit, and the power is cut off for cooling. In the welding impulse heat sealer, the power switch and the timer circuit are eliminated, and the plug or connector is brought into contact with the external power source to energize for a short time.
- 回路にPTCサーミスタ等の電流制限素子を入れ、上記外部電源に上記プラグ又はコネクターを接触させる時間が長すぎる場合、過熱を阻止することを特徴とする請求項1のインパルスヒートシーラー。 The impulse heat sealer according to claim 1, wherein a current limiting element such as a PTC thermistor is inserted in the circuit, and overheating is prevented when the time for contacting the plug or connector with the external power supply is too long.
- 上記コネクターどうしの接触による通電は、プラグ又はコネクターから手を離すと、そのどちらかの周辺に設けられた弾性体により、相手から離れて通電しなくなることを特徴とする、請求項1~2のインパルスヒートシーラー。 2. Impulse heat sealer.
Priority Applications (1)
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PCT/JP2020/039791 WO2022085167A1 (en) | 2020-10-22 | 2020-10-22 | Timer-less impulse sealer |
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PCT/JP2020/039791 WO2022085167A1 (en) | 2020-10-22 | 2020-10-22 | Timer-less impulse sealer |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04114842A (en) * | 1990-08-30 | 1992-04-15 | Fuji Inparusu Kk | Controller in impulse sealer |
JPH0546710U (en) * | 1991-11-27 | 1993-06-22 | 株式会社エクセル | Fusing device for packaging |
WO2000062967A1 (en) * | 1999-04-20 | 2000-10-26 | Atsunobu Sakamoto | Hot iron such as soldering iron and method of controlling the iron |
JP3148661B2 (en) * | 1996-02-23 | 2001-03-19 | 坂本 篤信 | Impulse sealer and power supply |
JP2005007606A (en) * | 2003-06-16 | 2005-01-13 | Atsunobu Sakamoto | Heat sealer of no electric shock |
JP2010504800A (en) * | 2006-09-26 | 2010-02-18 | 株式会社キュエルティ | Handy warmer |
WO2014073382A1 (en) * | 2012-11-08 | 2014-05-15 | サンスター株式会社 | Oral cleaning device |
-
2020
- 2020-10-22 WO PCT/JP2020/039791 patent/WO2022085167A1/en active Application Filing
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04114842A (en) * | 1990-08-30 | 1992-04-15 | Fuji Inparusu Kk | Controller in impulse sealer |
JPH0546710U (en) * | 1991-11-27 | 1993-06-22 | 株式会社エクセル | Fusing device for packaging |
JP3148661B2 (en) * | 1996-02-23 | 2001-03-19 | 坂本 篤信 | Impulse sealer and power supply |
WO2000062967A1 (en) * | 1999-04-20 | 2000-10-26 | Atsunobu Sakamoto | Hot iron such as soldering iron and method of controlling the iron |
JP2005007606A (en) * | 2003-06-16 | 2005-01-13 | Atsunobu Sakamoto | Heat sealer of no electric shock |
JP2010504800A (en) * | 2006-09-26 | 2010-02-18 | 株式会社キュエルティ | Handy warmer |
WO2014073382A1 (en) * | 2012-11-08 | 2014-05-15 | サンスター株式会社 | Oral cleaning device |
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