WO2022083534A1 - Box reinforcing edge beam structure having buffer, and battery box thereof - Google Patents

Box reinforcing edge beam structure having buffer, and battery box thereof Download PDF

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Publication number
WO2022083534A1
WO2022083534A1 PCT/CN2021/124355 CN2021124355W WO2022083534A1 WO 2022083534 A1 WO2022083534 A1 WO 2022083534A1 CN 2021124355 W CN2021124355 W CN 2021124355W WO 2022083534 A1 WO2022083534 A1 WO 2022083534A1
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WO
WIPO (PCT)
Prior art keywords
box
wall
plate
side beam
vertical
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PCT/CN2021/124355
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French (fr)
Chinese (zh)
Inventor
邓江南
杜俊丰
刘晨南
尹振华
Original Assignee
江苏正力新能电池技术有限公司
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Publication of WO2022083534A1 publication Critical patent/WO2022083534A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/233Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
    • H01M50/242Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries against vibrations, collision impact or swelling
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/249Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the technical field of battery packaging for battery packs, and in particular, to a box-reinforced side beam structure with buffers and a battery box thereof.
  • the physical strength and impact resistance of the battery pack are used.
  • the physical strength and impact resistance of the battery pack are provided by the battery case that houses the battery. Therefore, the physical strength and impact resistance of the battery box are very important.
  • a reinforcing beam structure is usually designed.
  • the reinforcing beam structures in the battery box are all fixed connections, and there are no shock-relieving components. When the car is hit, the impact force generated by the impact is transmitted to the battery through the reinforcing beam as usual, causing the battery to burst and cause a short circuit of the battery, or even Cause the battery to catch fire and explode.
  • the problem to be solved by the present invention is that the impact resistance strength of the power battery box is insufficient.
  • a box reinforced side beam structure with buffering includes a side beam arranged on the inner edge of the box and an elastic side beam that is withheld between the side beam and the box wall by the side beam; the The side beams are provided with waist-shaped holes, and are connected to the bottom of the box through bolts arranged in the waist-shaped holes, and are parallel to the box wall; the waist-shaped holes are perpendicular to the box wall in the length direction, so that the side beams are Under the action of external force, the side beam can be displaced toward the box wall; when the side beam is displaced toward the box wall, the side beam is supported by the elastic deformation of the elastic side beam.
  • the side beam is provided with a withholding slope for withholding the elastic side beam;
  • the elastic side beam is formed by bending a plate body, and is provided with The oblique bending plate is matched with the withholding inclined surface; the withholding inclined surface is closely attached to the oblique bending plate and is withheld on the oblique bending plate.
  • the side beam includes a top surface, a bottom surface, a first vertical surface, a crimping inclined surface and a second vertical surface; the first vertical surface is vertical and connects the sides The top surface of the beam, the second vertical surface is vertical and connected to the bottom surface; the first vertical surface and the second vertical surface are connected by a crimping inclined surface; the crimping inclined surface makes the top surface of the side beam wider than the bottom surface; the elastic edge
  • the beam includes a first bending plate, a second bending plate, a third bending plate, an oblique bending plate, a fifth bending plate and a sixth bending plate formed by bending the plate body in sequence; wherein , the first bending plate is vertical and close to the connecting end wall plate; the third bending plate is vertical and opposite to the first vertical surface of the side beam, and the fifth bending plate is vertical and is opposite to the first vertical surface of the side beam
  • the two vertical surfaces are arranged
  • a buffering gap is left between the third bending plate and the first vertical surface.
  • the second bending plate is a horizontal flat plate.
  • the second vertical surface of the side beam is closely connected to the fifth bending plate.
  • the box body is provided with an L-shaped ledge;
  • the L-shaped ledge includes a horizontal side panel and a vertical wall panel;
  • the horizontal side panels are connected
  • the bottom edge of the vertical wall panel makes the L-shaped wall frame an L-shaped structure;
  • the vertical wall panel constitutes the box wall;
  • the side beam and the elastic side beam are arranged on the horizontal side panel .
  • a battery box includes a main box body; the main box body includes a box bottom plate and four L-shaped wall brackets; the four L-shaped wall brackets are welded to each other through the inclined end faces of the L-shaped wall brackets.
  • the side wall frames include vertical side wall panels and the horizontal side wall side panel; the side wall side panel is connected to the bottom edge of the side wall panel, so that the side wall frame has an L-shaped structure; the two side wall frames are arranged opposite and parallel, and the side wall side panel faces the inside;
  • the frame includes a vertical end wall panel and a horizontal end wall side panel; the end wall side panel is connected to the bottom edge of the end wall panel, so that the end wall frame has an L-shaped structure; the two end wall frames are arranged opposite and parallel to each other, The end wall side panels face the inside; the
  • a middle beam is also arranged in the main box; the middle beam is parallel to the end wall frame and perpendicular to the side wall frame; the two ends of the middle beam are respectively erected on the side walls of the two side wall frames
  • the side plates are welded and connected with the side wall panels; the middle beam divides the cavity in the main box into several sub-cavities.
  • the thickness of the bottom plate of the box body is the same as that of the side wall edge plate and the end wall edge plate;
  • the bottom plate of the body is connected to the middle beam by welding.
  • the technical effect of the present invention is as follows: when the battery box of the present invention is installed on an automobile, the two end ledges are located at the front and rear respectively, so that the front and rear of the battery box are provided with a box-reinforced side beam structure with buffers.
  • the impact force that hits the box wall is transmitted to the side beam through the buffer, so that the impact force transmitted from the side beam to the battery in the battery box is greatly reduced.
  • the inclined end face connection between the L-shaped ledges so that the impact force of the impact is easily directed to the two sides of the frame.
  • FIG. 1 is a schematic top view of an embodiment of a battery box of the present invention.
  • FIG. 2 is an exploded schematic view of an embodiment of the battery box of the present invention.
  • FIG. 3 is a schematic three-dimensional structure diagram of a side wall frame.
  • Fig. 4 is a three-dimensional schematic diagram of the connection between the end ledge and the side beam.
  • Figure 5 is a structural exploded end view of the end ledge and side beam.
  • Figure 6 is an end view of the structural connection of the end ledge and side beam.
  • FIG. 7 is a schematic diagram of the deformation of the elastic side beam when the connection structure of the end ledge and the side beam is squeezed by an external force.
  • Figure 8 is an exploded top view of the structure of the end ledges and side beams.
  • Figure 9 is a top view of the connection between the side wall frame and the middle beam.
  • 2 is a side wall frame, 21 is a side wall panel, 22 is a side wall edge plate, 23 is a mounting block, 24 is a box fixing beam, and 242 is a box mounting hole;
  • 3 is the end wall bracket, 31 is the end wall panel, 32 is the end wall side panel, 329 is the side beam fixing hole, 33 is the first connection port;
  • 4 is the reinforced side beam structure, 41 is the side beam, 411 is the top surface, 412 is the bottom surface, 413 is the first vertical surface, 414 is the crimping slope, 415 is the second vertical surface, 416 is the inner side, and 419 is the side Beam mounting hole, 42 is the elastic side beam, 421 is the first bending plate, 422 is the second bending plate, 423 is the third bending plate, 424 is the oblique bending plate, 425 is the fifth bending plate, 426 is the sixth bending plate, 428 is the edge cavity, 429 is the bolt avoidance gap, and 43 is the buffer gap;
  • 5 is the middle beam, 51 is the triangular connection block;
  • 61 is the bottom plate of the control box, 62 is the side plate of the control box, 63 is the end plate of the control box, and 64 is the second wiring port;
  • 901 is the main box
  • 902 is the control box
  • 999 is the oblique end edge of the L-shaped ledge.
  • a battery box with a tailor-welded structure includes a main box body 901 and a control box 902 .
  • the main box 901 is used for accommodating the battery module of the battery pack, and includes the box bottom plate 1 and a right-angled quadrilateral frame surrounded by four L-shaped ledges.
  • the right-angled quadrilateral frame encloses an accommodating cavity for accommodating the battery module.
  • the box bottom plate 1 is located at the bottom of the accommodating cavity and is connected with four L-shaped ledges.
  • the L-shaped ledge includes an elongated horizontal side panel and an elongated vertical wall panel.
  • the horizontal side panel is connected to the bottom edge of the vertical wall panel, so that the L-shaped ledge has an elongated shape and an L-shaped cross-section. Both ends of the L-shaped ledge have inclined end surfaces 999, respectively. The inclined end face 999 is at an angle of 45 degrees.
  • the two L-shaped ledges are connected by welding between the inclined end faces 999 inclined at an angle of 45 degrees to form a right-angle structure.
  • the four L-shaped wall brackets are the side wall brackets 2 and the two end wall brackets 3 respectively.
  • the side wall frame 2 includes a side wall panel 21 and a side wall edge panel 22 which are integrally made of aluminum alloy profiles.
  • the side wall panels 21 are vertically arranged elongated panels, and the sidewall edge panels 22 are horizontally arranged elongated panels.
  • the side wall side panel 22 is connected to the bottom edge of the side wall panel 21, so that the cross section of the side wall frame 2 is an L-shaped structure.
  • the two side wall frames 2 are arranged opposite and parallel; wherein, the side wall panels 21 face the outside, and the side wall side panels 22 face the inside. Both ends of the two side wall brackets 2 are welded and connected to the two end wall brackets 3 through inclined end surfaces 999 respectively, and are perpendicular to the end wall brackets 3 .
  • a plurality of mounting blocks 23 are arranged on the side wall edge plate 22 .
  • the mounting block 23 is provided with screw holes for fixing the battery module placed in the main box 901 .
  • a box fixing beam 24 is connected to the outer side of the side wall panel 21 .
  • the box body fixing beam 24 and the side wall panel 21 are connected by welding.
  • the box fixing beam 24 is provided with a plurality of box mounting holes 242 for fixing the battery box.
  • the side wall wall panels 21 are the vertical wall panels of the aforementioned L-shaped wall frame
  • the side wall side panels 22 are the horizontal side panels of the aforementioned L-shaped wall frame.
  • the end wall bracket 3 referring to FIGS. 4 , 5 , 6 , 7 and 8 , includes an end wall panel 31 and an end wall side panel 32 integrally made of aluminum alloy profiles.
  • the end wall panel 31 is a vertically arranged elongated plate body, and the end wall side panel 32 is a horizontally arranged elongated plate body.
  • the end wall side panel 32 is connected to the bottom edge of the end wall panel 31 so that the end wall frame 3 has an L-shaped cross section.
  • the two end wall brackets 3 are arranged opposite and parallel; wherein, the end wall panel 31 faces the outer side, and the end wall side panel 32 faces the inner side.
  • Both ends of the two end wall brackets 3 are connected to the two side wall brackets 2 by welding through inclined end surfaces 999 respectively, and are perpendicular to the side wall brackets 2 .
  • the end wall wall panel 31 is the vertical wall plate of the aforementioned L-shaped wall bracket
  • the end wall side plate 32 is the horizontal side plate of the aforementioned L-shaped wall bracket.
  • the end wall edge panels 32 and the side wall edge panels 22 have the same thickness. After four L-shaped ledges are welded to form a right-angled quadrilateral frame, the top surfaces of the end wall side plates 32 and the side wall side plates 22 are flush with each other, and the bottom surfaces are flush with each other.
  • the thickness of the box bottom plate 1 is the same as the thickness of the end wall edge plate 32 and the side wall edge plate 22 .
  • the four sides of the box bottom plate 1 are respectively connected with the inner sides of the end wall edge plate 32 and the side wall edge plate 22 by welding, and the top surface of the box bottom plate 1 is flush with the top surface of the end wall edge plate 32 and the side wall edge plate 22
  • the bottom surface of the box bottom plate 1 is flush with the bottom surfaces of the end wall side plate 32 and the side wall side plate 22 .
  • the two end wall panels 31 and the two side wall panels 21 constitute the four-sided box walls of the main box body 901 .
  • the main box 901 is provided with a reinforcing beam structure.
  • the reinforced beam structure includes a reinforced side beam structure 4 and a middle beam 5 .
  • the reinforcement side beam structure 4 is a box body reinforcement beam structure with buffer, which is arranged on the end wall side plate 32 of the end wall frame 3, referring to Fig. 4, Fig. 5, Fig. 6 and Fig. 7, including elastic side beams 42 and side beams 41.
  • the side beams 41 are made of aluminum alloy profiles, are elongated, and are parallel to the end wall panels 31, and the two ends are connected to the side wall frames 2 respectively, including the top surface 411, the bottom surface 412, the first vertical surface 413, the withholding The inclined surface 414 , the second vertical surface 415 and the inner side surface 416 .
  • the first vertical surface 413 is vertical and connects to the top surface 411 of the side beam 41
  • the second vertical surface 415 is vertical and connects to the bottom surface 412
  • the inner side surface 416 is vertical and connects to the top surface 411 and the bottom surface 412 respectively.
  • the first vertical surface 413 and the second vertical surface 415 are connected by a crimping inclined surface 414 .
  • the crimping inclined surface 414 is an inclined plane, so that the top surface 411 of the side beam 41 is wider than the bottom surface 412 , and a stepped groove is formed between the crimping inclined surface 414 and the second vertical surface 415 .
  • the bottom surface 412 of the side beam 41 is in close contact with the side plate 32 of the connecting end wall.
  • the crimping slope 414 is used for crimping the elastic side beam 42 .
  • the elastic side beam 42 is located between the side beam 41 and the end wall panel 31 , and is parallel to the end wall frame 3 .
  • the elastic side beam 42 is formed by bending the aluminum alloy plate body, including the first bending plate 421, the second bending plate 422, the third bending plate 423, the oblique Bending plate 424 , fifth bending plate 425 and sixth bending plate 426 .
  • the first bending plate 421 , the third bending plate 423 and the fifth bending plate 425 are vertical, the second bending plate 422 and the sixth bending plate 426 are horizontal, and the inclined bending plate 424 is inclined.
  • the first bending plate 421 , the second bending plate 422 , the third bending plate 423 , the oblique bending plate 424 , the fifth bending plate 425 and the sixth bending plate 426 enclose the edge cavity 428 .
  • the elastic side beam 42 is located between the side beam 41 and the end wall panel 31 , and the two sides are in close contact with the side beam 41 and the end wall panel 31 respectively.
  • the vertical first bending plate 421 is close to the inner side of the connecting end wall panel 31
  • the vertical third bending plate 423 is arranged opposite to the first vertical surface 413
  • the horizontal sixth bending plate The plate 426 is in close contact with the connecting end wall side plate 32
  • the vertical fifth bending plate 425 is arranged opposite to the second vertical surface 415 of the side beam 41
  • the withholding slope 414 of the side beam 41 is in close contact with and presses the elastic side beam 42
  • the inclined oblique bending plate 424 is provided between the side beam 41 and the end wall panel 31 , and the two sides are in close contact with the side beam 41 and the end wall panel 31 respectively.
  • the oblique bending plate 424 is matched with the crimping slope 414 of the side beam 41 .
  • the side beam 41 is crimped on the elastic side beam 42 and the elastic side beam 42 is crimped on the end wall panel 32 through the crimping and pressing of the crimping slope 414 of the side beam 41 to the obliquely bent plate 424 of the elastic side beam 42 so that the side beams 41 are also supported by the elastic side beams 42 .
  • the side beam 41 is fixed on the end wall side plate 32 by bolts, and then the elastic side beam 42 is buckled on the end wall frame 3 .
  • the side beams 41 are provided with side beam mounting holes 419
  • the end wall side plates 32 are provided with side beam fixing holes 329
  • the elastic side beams 42 are provided with bolt escape holes 429 .
  • the bolts for fixing the side beams 41 pass through the side beam mounting holes 419 and the bolts avoid the holes 429 and then connect to the side beam fixing holes 329 .
  • a buffer structure is formed between the side beam 41 and the elastic side beam 42 .
  • the beam mounting hole 419 is a waist-shaped hole, and the longitudinal direction of the waist-shaped hole is perpendicular to the end wall panel 31, so that when the side beam 41 is squeezed by the internal battery module, under the guidance of the waist-shaped hole
  • the end wall panel 31 of the end wall bracket 3 can be slidably displaced. For example, when the end wall bracket 3 is hit, the side beam 41 slides and displaces relative to the end wall bracket 3 toward the end wall panel 31 .
  • the buffer gap 43 constitutes a space in which the side beam 41 slides.
  • the elastic side beam 42 itself has elasticity.
  • the elastic side beam 42 When the side beam 41 slides and displaces toward the end wall panel 31 , the elastic side beam 42 is squeezed by the withholding inclined surface 414 and the second vertical surface 415 of the side beam 41 . , the elastic side beam 42 is deformed under the action of its own elasticity. Referring to FIG. 7 , after the elastic side beam 42 is deformed, the third bending plate 423 changes from vertical to inclined.
  • the second bending plate 422 is a horizontal flat plate connecting the first bending plate 421 and the third bending plate 423.
  • the second bending plate 422 may also be curved
  • the arc-shaped plate can even be a circular arc plate connecting the first bending plate 421 and the third bending plate 423 .
  • the second vertical surface 415 of the side beam 41 is closely connected to the fifth bending plate 425 .
  • a gap may also be left between the second vertical surface 415 and the fifth bending plate 425 .
  • the two ends of the side beam 41 and the side wall frame 2 can be connected by welding, or can be connected movably.
  • the middle beam 5 is arranged in the main box 901 , so that the cavity in the main box 901 is divided into several sub-cavities by the middle beam 5 .
  • the middle beam 5 there is one middle beam 5 , and the cavity in the main box 901 is divided into two sub-cavities by the middle beam 5 .
  • the middle beam 5 is parallel to the end wall bracket 3 and perpendicular to the side wall bracket 2 . Both ends of the middle beam 5 are respectively erected on the side wall side plates 22 of the two side wall frames 2 and connected to the side wall wall plates 21 by welding.
  • triangular connection blocks 51 are respectively provided on both sides of both ends of the middle beam 5 .
  • the end face of the middle beam 5 is connected to the side wall panel 21 by welding
  • the bottom surface of the middle beam 5 is connected to the side wall side plate 22 by welding
  • the end side of the middle beam 5 is connected to the triangular connecting block 51 by welding
  • the triangular connecting block 51 is connected to the side by welding.
  • the wall panels 21 are welded together.
  • the bottom of the middle beam 5 can also be connected to the bottom plate 1 of the box body by welding.
  • the control box 902 is used to accommodate components such as battery management unit modules, electrical components, and liquid cooling pipe joints of the battery pack.
  • the control box 902 is connected to the outside of one of the end wall brackets 3 .
  • the control box 902 includes a control box bottom plate 61 , two control box side plates 62 and a control box end plate 63 .
  • the two side panels 62 of the control box are vertically welded and connected to the end wall panel 31 of the end wall frame 3 .
  • the control box end plate 63 is parallel to the end wall plate 31, and the two ends are respectively welded to the control box side plate 62, so that the control box end plate 63, the two control box side plates 62 and the end wall plate 31 are enclosed for A cavity housing the battery management unit module.
  • the control box bottom plate 61 is arranged at the bottom of the cavity, and is welded to connect the control box end plate 63 , the two control box side plates 62 and the end wall plate 31 .
  • the control box 902 and the main box 901 communicate with each other through the first wiring port 33 provided on the end wall panel 31 . Therefore, the wire harness can pass through the first wiring port 33 to connect the battery management unit module in the control box 902 to the battery module and the temperature control mechanism in the main box 901 .
  • the control box end plate 63 is provided with a second connection port 64 for connecting the battery management unit module to an external mechanism.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

Provided are a box reinforcing edge beam structure having a buffer, and a battery box thereof. The box body of the battery box is enclosed by four L-shaped wall elements. Each L-shaped wall structure comprises a horizontal side plate and a vertical wall plate. The vertical wall plates constitute a box wall. The inner sides of the front end and the rear end of the box body are provided with a box reinforcing edge beam structure having a buffer. The present reinforcing edge beam structure comprises side cross beams arranged on the horizontal side plates in the box body and elastic edge beams pressed between the side cross beams and the box wall by means of the side cross beams. The side cross beams are provided with kidney-shaped holes, and are connected to the horizontal side plates by means of bolts arranged inside the kidney-shaped holes. The kidney-shaped holes allow the side cross beams to move toward the box wall under external force, and to be supported by elastic deformation of the elastic edge beams. In the present battery box, the box reinforcing edge beam structure having a buffer and the cooperation of L-shaped wall elements and inclined end surface connections between the L-shaped wall elements are used to significantly the impact force transmitted to the battery in the battery box when the battery box is impacted, thereby protecting the battery.

Description

一种带有缓冲的箱体强化边梁结构及其电池箱A box-reinforced side beam structure with buffer and its battery box
本申请要求于2020年10月22日提交中国专利局、申请号为202011141059.4、发明名称为“一种带有缓冲的箱体强化边梁结构及其电池箱”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed with the China Patent Office on October 22, 2020, the application number is 202011141059.4, and the invention name is "A box-reinforced side beam structure with buffer and its battery box". The entire contents of this application are incorporated by reference.
技术领域technical field
本申请涉及电池包的电池封装技术领域,尤其涉及一种带有缓冲的箱体强化边梁结构及其电池箱。The present application relates to the technical field of battery packaging for battery packs, and in particular, to a box-reinforced side beam structure with buffers and a battery box thereof.
背景技术Background technique
电动汽车的电池包装配技术中,电池包的物理强度和抗碰撞冲击强度。电池包的物理强度和抗碰撞冲击强度由容纳电池的电池箱所提供。因此电池箱的物理强度和抗碰撞冲击强度非常重要。现有技术下动力电池箱中,为了强化电池箱的物理强度和抗碰撞冲击强度,通常均设计有加强梁结构。但是现有技术下电池箱中的加强梁结构均为固定连接,缺少卸冲击的部件,当汽车受到撞击时,撞击产生的冲击力照常通过加强梁传递至电池,使得电池爆裂引发电池短路,甚至引起电池起火爆炸。In the battery pack assembly technology of electric vehicles, the physical strength and impact resistance of the battery pack are used. The physical strength and impact resistance of the battery pack are provided by the battery case that houses the battery. Therefore, the physical strength and impact resistance of the battery box are very important. In the power battery box in the prior art, in order to strengthen the physical strength and impact resistance strength of the battery box, a reinforcing beam structure is usually designed. However, in the prior art, the reinforcing beam structures in the battery box are all fixed connections, and there are no shock-relieving components. When the car is hit, the impact force generated by the impact is transmitted to the battery through the reinforcing beam as usual, causing the battery to burst and cause a short circuit of the battery, or even Cause the battery to catch fire and explode.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的问题:动力电池箱抗冲击强度不足。The problem to be solved by the present invention is that the impact resistance strength of the power battery box is insufficient.
为解决上述问题,本发明采用的方案如下:For solving the above problems, the scheme adopted in the present invention is as follows:
根据本发明的一种带有缓冲的箱体强化边梁结构,包括设置在箱体内边缘的边横梁以及被所述边横梁扣压在所述边横梁与箱壁之间的弹性边梁;所述边横梁设有腰形孔,并通过所述腰形孔内设置的螺栓连接箱底,并平行于所述箱壁;所述腰形孔长度方向上垂直于所述箱壁,使得所述边横梁在外力作用下能够朝向所述箱壁位移;当所述边横梁在向所述箱壁位移时,所述边横梁受所述弹性边梁的弹性形变所支撑。A box reinforced side beam structure with buffering according to the present invention includes a side beam arranged on the inner edge of the box and an elastic side beam that is withheld between the side beam and the box wall by the side beam; the The side beams are provided with waist-shaped holes, and are connected to the bottom of the box through bolts arranged in the waist-shaped holes, and are parallel to the box wall; the waist-shaped holes are perpendicular to the box wall in the length direction, so that the side beams are Under the action of external force, the side beam can be displaced toward the box wall; when the side beam is displaced toward the box wall, the side beam is supported by the elastic deformation of the elastic side beam.
进一步,根据本发明的带有缓冲的箱体强化边梁结构,所述边横梁设有用于扣压所述弹性边梁的扣压斜面;所述弹性边梁由板体折弯而成,并 设有与所述扣压斜面相配合的斜向折弯板;所述扣压斜面紧贴斜向折弯板并扣压在斜向折弯板上。Further, according to the box-reinforced side beam structure with buffering of the present invention, the side beam is provided with a withholding slope for withholding the elastic side beam; the elastic side beam is formed by bending a plate body, and is provided with The oblique bending plate is matched with the withholding inclined surface; the withholding inclined surface is closely attached to the oblique bending plate and is withheld on the oblique bending plate.
进一步,根据本发明的带有缓冲的箱体强化边梁结构,边横梁包括顶面、底面、第一竖直面、扣压斜面和第二竖直面;第一竖直面竖直并连接边横梁的顶面,第二竖直面竖直并连接底面;第一竖直面和第二竖直面之间通过扣压斜面相连;扣压斜面使得边横梁的顶面比底面宽;所述弹性边梁包括由板体按顺序依次折弯而成的第一折弯板、第二折弯板、第三折弯板、斜向折弯板、第五折弯板和第六折弯板;其中,第一折弯板竖直并紧贴连接端壁墙板;第三折弯板竖直并和边横梁的第一竖直面相对设置,第五折弯板竖直并和边横梁的第二竖直面相对设置,第六折弯板水平并紧贴连接端壁边板。Further, according to the box-reinforced side beam structure with buffering of the present invention, the side beam includes a top surface, a bottom surface, a first vertical surface, a crimping inclined surface and a second vertical surface; the first vertical surface is vertical and connects the sides The top surface of the beam, the second vertical surface is vertical and connected to the bottom surface; the first vertical surface and the second vertical surface are connected by a crimping inclined surface; the crimping inclined surface makes the top surface of the side beam wider than the bottom surface; the elastic edge The beam includes a first bending plate, a second bending plate, a third bending plate, an oblique bending plate, a fifth bending plate and a sixth bending plate formed by bending the plate body in sequence; wherein , the first bending plate is vertical and close to the connecting end wall plate; the third bending plate is vertical and opposite to the first vertical surface of the side beam, and the fifth bending plate is vertical and is opposite to the first vertical surface of the side beam The two vertical surfaces are arranged opposite to each other, and the sixth bending plate is horizontal and close to the side plate of the connecting end wall.
进一步,根据本发明的带有缓冲的箱体强化边梁结构,第三折弯板和第一竖直面之间留有缓冲间隙。Further, according to the box-reinforced side beam structure with buffering of the present invention, a buffering gap is left between the third bending plate and the first vertical surface.
进一步,根据本发明的带有缓冲的箱体强化边梁结构,第二折弯板是水平的平板。Further, according to the box-reinforced side beam structure with buffering of the present invention, the second bending plate is a horizontal flat plate.
进一步,根据本发明的带有缓冲的箱体强化边梁结构,边横梁的第二竖直面紧贴连接第五折弯板。Further, according to the box-reinforced side beam structure with buffering of the present invention, the second vertical surface of the side beam is closely connected to the fifth bending plate.
进一步,根据本发明的带有缓冲的箱体强化边梁结构,所述箱体设有L形壁架;所述L形壁架包括水平边板和竖直墙板;所述水平边板连接所述竖直墙板的底边,使得所述L形壁架呈L形结构;所述竖直墙板构成所述箱壁;所述边横梁和弹性边梁设置在所述水平边板上。Further, according to the box body reinforced side beam structure with buffering of the present invention, the box body is provided with an L-shaped ledge; the L-shaped ledge includes a horizontal side panel and a vertical wall panel; the horizontal side panels are connected The bottom edge of the vertical wall panel makes the L-shaped wall frame an L-shaped structure; the vertical wall panel constitutes the box wall; the side beam and the elastic side beam are arranged on the horizontal side panel .
根据本发明的一种电池箱,包括主箱体;所述主箱体包括箱体底板和四根L形壁架;所述四根L形壁架通过L形壁架的斜端面相互焊接成直角四边形框架;箱体底板和四根L形壁架相焊接;所述四根L形壁架分为两根侧壁架和两根端壁架;侧壁架包括竖直的侧壁墙板和水平的侧壁边板;侧壁边板连接于侧壁墙板的底边,使得侧壁架呈L形结构;两根侧壁架相对并平行设置,侧壁边板朝向内侧;端壁架包括竖直的端壁墙板和水平的端壁边板;端壁边板连接于端壁墙板的底边,使得端壁架呈L形结构;两根端壁架相对并平行设置,端壁边板朝向内侧;所述两块侧壁墙板和两块 端壁墙板构成所述主箱体的四面箱壁;端壁架的端壁边板上设有强化边梁结构;强化边梁结构是上述的带有缓冲的箱体强化边梁结构;边横梁和弹性边梁两端分别连接侧壁架。A battery box according to the present invention includes a main box body; the main box body includes a box bottom plate and four L-shaped wall brackets; the four L-shaped wall brackets are welded to each other through the inclined end faces of the L-shaped wall brackets. Right-angled quadrilateral frame; the bottom plate of the box body is welded with four L-shaped ledges; the four L-shaped ledges are divided into two side wall frames and two end ledges; the side wall frames include vertical side wall panels and the horizontal side wall side panel; the side wall side panel is connected to the bottom edge of the side wall panel, so that the side wall frame has an L-shaped structure; the two side wall frames are arranged opposite and parallel, and the side wall side panel faces the inside; The frame includes a vertical end wall panel and a horizontal end wall side panel; the end wall side panel is connected to the bottom edge of the end wall panel, so that the end wall frame has an L-shaped structure; the two end wall frames are arranged opposite and parallel to each other, The end wall side panels face the inside; the two side wall panels and the two end wall panels constitute the four-sided box walls of the main box body; the end wall side panels of the end wall frame are provided with a reinforced side beam structure; The side beam structure is the above-mentioned box body reinforced side beam structure with buffer; both ends of the side beam and the elastic side beam are respectively connected with side wall frames.
进一步,根据本发明的电池箱,所述主箱体内还设有中横梁;中横梁平行于端壁架并垂直于侧壁架;中横梁的两端分别架设在两根侧壁架的侧壁边板并与侧壁墙板焊接相连;中横梁将主箱体内的腔体划分成若干子腔体。Further, according to the battery box of the present invention, a middle beam is also arranged in the main box; the middle beam is parallel to the end wall frame and perpendicular to the side wall frame; the two ends of the middle beam are respectively erected on the side walls of the two side wall frames The side plates are welded and connected with the side wall panels; the middle beam divides the cavity in the main box into several sub-cavities.
进一步,根据本发明的电池箱,箱体底板的厚度与侧壁边板和端壁边板相同;箱体底板的四边分别与两块侧壁边板和两块端壁边板焊接相连;箱体底板与中横梁焊接相连。Further, according to the battery box of the present invention, the thickness of the bottom plate of the box body is the same as that of the side wall edge plate and the end wall edge plate; The bottom plate of the body is connected to the middle beam by welding.
本发明的技术效果如下:本发明的电池箱安装在汽车上时,两个端壁架分别位于前后,由此使得电池箱的前后设置有带有缓冲的箱体强化边梁结构,通过缓冲配合,当汽车受到正面撞击时,冲撞至箱壁的冲击力,通过缓冲传递至边横梁上,使得由边横梁传递至电池箱内电池的冲击力大大减少,再配合箱体四边的L形壁架以及L形壁架之间的斜端面连接,使得撞击的冲击力很容易被导向至两边边框。The technical effect of the present invention is as follows: when the battery box of the present invention is installed on an automobile, the two end ledges are located at the front and rear respectively, so that the front and rear of the battery box are provided with a box-reinforced side beam structure with buffers. When the car is hit by a frontal impact, the impact force that hits the box wall is transmitted to the side beam through the buffer, so that the impact force transmitted from the side beam to the battery in the battery box is greatly reduced. And the inclined end face connection between the L-shaped ledges, so that the impact force of the impact is easily directed to the two sides of the frame.
附图说明Description of drawings
图1是本发明电池箱实施例的俯视示意图。FIG. 1 is a schematic top view of an embodiment of a battery box of the present invention.
图2是本发明电池箱实施例的分解示意图。FIG. 2 is an exploded schematic view of an embodiment of the battery box of the present invention.
图3是侧壁架的立体结构示意图。FIG. 3 is a schematic three-dimensional structure diagram of a side wall frame.
图4是端壁架和边横梁连接的立体结构示意图。Fig. 4 is a three-dimensional schematic diagram of the connection between the end ledge and the side beam.
图5是端壁架和边横梁的结构分解的端视图。Figure 5 is a structural exploded end view of the end ledge and side beam.
图6是端壁架和边横梁的结构连接的端视图。Figure 6 is an end view of the structural connection of the end ledge and side beam.
图7是端壁架和边横梁的连接结构受外力挤压时弹性边梁形变的示意图。FIG. 7 is a schematic diagram of the deformation of the elastic side beam when the connection structure of the end ledge and the side beam is squeezed by an external force.
图8是端壁架和边横梁的结构分解的俯视图。Figure 8 is an exploded top view of the structure of the end ledges and side beams.
图9是侧壁架和中横梁连接的俯视图。Figure 9 is a top view of the connection between the side wall frame and the middle beam.
其中,in,
1是箱体底板;1 is the bottom plate of the box;
2是侧壁架,21是侧壁墙板,22是侧壁边板,23是安装块,24是箱体固定梁,242是箱体安装孔;2 is a side wall frame, 21 is a side wall panel, 22 is a side wall edge plate, 23 is a mounting block, 24 is a box fixing beam, and 242 is a box mounting hole;
3是端壁架,31是端壁墙板,32是端壁边板,329是边横梁固定孔,33是第一接线口;3 is the end wall bracket, 31 is the end wall panel, 32 is the end wall side panel, 329 is the side beam fixing hole, 33 is the first connection port;
4是强化边梁结构,41是边横梁,411是顶面,412是底面,413是第一竖直面,414是扣压斜面,415是第二竖直面,416是内侧面,419是边横梁安装孔,42是弹性边梁,421是第一折弯板,422是第二折弯板,423是第三折弯板,424是斜向折弯板,425是第五折弯板,426是第六折弯板,428是边线腔,429是螺栓避让缺,43是缓冲间隙;4 is the reinforced side beam structure, 41 is the side beam, 411 is the top surface, 412 is the bottom surface, 413 is the first vertical surface, 414 is the crimping slope, 415 is the second vertical surface, 416 is the inner side, and 419 is the side Beam mounting hole, 42 is the elastic side beam, 421 is the first bending plate, 422 is the second bending plate, 423 is the third bending plate, 424 is the oblique bending plate, 425 is the fifth bending plate, 426 is the sixth bending plate, 428 is the edge cavity, 429 is the bolt avoidance gap, and 43 is the buffer gap;
5是中横梁,51是三角连接块;5 is the middle beam, 51 is the triangular connection block;
61是控制箱底板,62是控制箱侧板,63是控制箱端板,64是第二接线口;61 is the bottom plate of the control box, 62 is the side plate of the control box, 63 is the end plate of the control box, and 64 is the second wiring port;
901是主箱体,902是控制箱,999是L形壁架的斜端边。901 is the main box, 902 is the control box, and 999 is the oblique end edge of the L-shaped ledge.
具体实施方式Detailed ways
下面结合附图对本发明做进一步详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
如图1、图2所示,一种拼焊结构的电池箱,包括主箱体901和控制箱902。其中,主箱体901用于收容电池包的电池模组,包括箱体底板1以及由四根L形壁架所围成的直角四边形框架。直角四边形框架围成用于收容电池模组的容纳腔。箱体底板1位于该容纳腔的底部,并与四根L形壁架相连。L形壁架包括长条形的水平边板和长条形的竖直墙板。水平边板连接于竖直墙板的底边,使得L形壁架呈长条形并横截面呈L形结构。L形壁架的两端的端部分别具有斜端面999。斜端面999呈45度角。两根L形壁架通过斜向45度角的斜端面999之间的焊接连接呈直角结构。四根L形壁架分别为侧壁架2和两根端壁架3。As shown in FIG. 1 and FIG. 2 , a battery box with a tailor-welded structure includes a main box body 901 and a control box 902 . The main box 901 is used for accommodating the battery module of the battery pack, and includes the box bottom plate 1 and a right-angled quadrilateral frame surrounded by four L-shaped ledges. The right-angled quadrilateral frame encloses an accommodating cavity for accommodating the battery module. The box bottom plate 1 is located at the bottom of the accommodating cavity and is connected with four L-shaped ledges. The L-shaped ledge includes an elongated horizontal side panel and an elongated vertical wall panel. The horizontal side panel is connected to the bottom edge of the vertical wall panel, so that the L-shaped ledge has an elongated shape and an L-shaped cross-section. Both ends of the L-shaped ledge have inclined end surfaces 999, respectively. The inclined end face 999 is at an angle of 45 degrees. The two L-shaped ledges are connected by welding between the inclined end faces 999 inclined at an angle of 45 degrees to form a right-angle structure. The four L-shaped wall brackets are the side wall brackets 2 and the two end wall brackets 3 respectively.
侧壁架2,参照图3和图8,包括由铝合金型材一体化制成的侧壁墙板21和侧壁边板22。侧壁墙板21呈竖直设置的长条形板体,侧壁边板22呈水平设置的长条形板体。侧壁边板22连接于侧壁墙板21的底边,使得 侧壁架2横截面呈L形结构。两根侧壁架2相对并平行设置;其中,侧壁墙板21朝向外侧,侧壁边板22朝向内侧。两根侧壁架2两端分别通过斜端面999与两根端壁架3焊接相连,并与端壁架3相垂直。侧壁边板22上设置有若干安装块23。安装块23上设置有螺孔,用于固定主箱体901内放置的电池模组。侧壁墙板21外侧连接有箱体固定梁24。箱体固定梁24与侧壁墙板21之间通过焊接相连。箱体固定梁24上设置有若干用于固定电池箱的箱体安装孔242。在侧壁架2中,侧壁墙板21即为前述L形壁架的竖直墙板,侧壁边板22即为前述L形壁架的水平边板。The side wall frame 2, referring to FIG. 3 and FIG. 8, includes a side wall panel 21 and a side wall edge panel 22 which are integrally made of aluminum alloy profiles. The side wall panels 21 are vertically arranged elongated panels, and the sidewall edge panels 22 are horizontally arranged elongated panels. The side wall side panel 22 is connected to the bottom edge of the side wall panel 21, so that the cross section of the side wall frame 2 is an L-shaped structure. The two side wall frames 2 are arranged opposite and parallel; wherein, the side wall panels 21 face the outside, and the side wall side panels 22 face the inside. Both ends of the two side wall brackets 2 are welded and connected to the two end wall brackets 3 through inclined end surfaces 999 respectively, and are perpendicular to the end wall brackets 3 . A plurality of mounting blocks 23 are arranged on the side wall edge plate 22 . The mounting block 23 is provided with screw holes for fixing the battery module placed in the main box 901 . A box fixing beam 24 is connected to the outer side of the side wall panel 21 . The box body fixing beam 24 and the side wall panel 21 are connected by welding. The box fixing beam 24 is provided with a plurality of box mounting holes 242 for fixing the battery box. In the side wall frame 2, the side wall wall panels 21 are the vertical wall panels of the aforementioned L-shaped wall frame, and the side wall side panels 22 are the horizontal side panels of the aforementioned L-shaped wall frame.
端壁架3,参照图4、图5、图6、图7和图8,包括由铝合金型材一体化制成的端壁墙板31和端壁边板32。端壁墙板31呈竖直设置的长条形板体,端壁边板32成水平设置的长条形板体。端壁边板32连接于端壁墙板31的底边使得端壁架3横截面呈L形结构。两根端壁架3相对并平行设置;其中,端壁墙板31朝向外侧,端壁边板32朝向内侧。两根端壁架3两端分别通过斜端面999与两根侧壁架2焊接相连,并与侧壁架2相垂直。在端壁架3中,端壁墙板31即为前述L形壁架的竖直墙板,端壁边板32即为前述L形壁架的水平边板。The end wall bracket 3, referring to FIGS. 4 , 5 , 6 , 7 and 8 , includes an end wall panel 31 and an end wall side panel 32 integrally made of aluminum alloy profiles. The end wall panel 31 is a vertically arranged elongated plate body, and the end wall side panel 32 is a horizontally arranged elongated plate body. The end wall side panel 32 is connected to the bottom edge of the end wall panel 31 so that the end wall frame 3 has an L-shaped cross section. The two end wall brackets 3 are arranged opposite and parallel; wherein, the end wall panel 31 faces the outer side, and the end wall side panel 32 faces the inner side. Both ends of the two end wall brackets 3 are connected to the two side wall brackets 2 by welding through inclined end surfaces 999 respectively, and are perpendicular to the side wall brackets 2 . In the end wall bracket 3, the end wall wall panel 31 is the vertical wall plate of the aforementioned L-shaped wall bracket, and the end wall side plate 32 is the horizontal side plate of the aforementioned L-shaped wall bracket.
端壁边板32和侧壁边板22的厚度相同。四根L形壁架焊接成的直角四边形框架后,端壁边板32和侧壁边板22的顶面相齐平,底面相齐平。箱体底板1的厚度与端壁边板32和侧壁边板22的厚度相同相同。箱体底板1的四边分别与端壁边板32和侧壁边板22的内侧边焊接相连,并且箱体底板1的顶面与端壁边板32和侧壁边板22的顶面相齐平,箱体底板1的底面与端壁边板32和侧壁边板22的底面相齐平。两块端壁墙板31和两块侧壁墙板21构成主箱体901的四面箱壁。The end wall edge panels 32 and the side wall edge panels 22 have the same thickness. After four L-shaped ledges are welded to form a right-angled quadrilateral frame, the top surfaces of the end wall side plates 32 and the side wall side plates 22 are flush with each other, and the bottom surfaces are flush with each other. The thickness of the box bottom plate 1 is the same as the thickness of the end wall edge plate 32 and the side wall edge plate 22 . The four sides of the box bottom plate 1 are respectively connected with the inner sides of the end wall edge plate 32 and the side wall edge plate 22 by welding, and the top surface of the box bottom plate 1 is flush with the top surface of the end wall edge plate 32 and the side wall edge plate 22 The bottom surface of the box bottom plate 1 is flush with the bottom surfaces of the end wall side plate 32 and the side wall side plate 22 . The two end wall panels 31 and the two side wall panels 21 constitute the four-sided box walls of the main box body 901 .
主箱体901内设置有强化梁结构。强化梁结构包括强化边梁结构4和中横梁5。其中,强化边梁结构4是一个带有缓冲的箱体强化梁结构,设置在端壁架3的端壁边板32上,参照图4、图5、图6和图7,包括弹性边梁42和边横梁41。The main box 901 is provided with a reinforcing beam structure. The reinforced beam structure includes a reinforced side beam structure 4 and a middle beam 5 . Among them, the reinforcement side beam structure 4 is a box body reinforcement beam structure with buffer, which is arranged on the end wall side plate 32 of the end wall frame 3, referring to Fig. 4, Fig. 5, Fig. 6 and Fig. 7, including elastic side beams 42 and side beams 41.
边横梁41由铝合金型材制成,呈长条形,并平行于端壁墙板31,两端连接分别连接侧壁架2,包括顶面411、底面412、第一竖直面413、扣 压斜面414、第二竖直面415和内侧面416。第一竖直面413竖直并连接边横梁41的顶面411,第二竖直面415竖直并连接底面412;内侧面416竖直并分别连接顶面411和底面412。第一竖直面413和第二竖直面415之间通过扣压斜面414相连。扣压斜面414为斜面,使得边横梁41的顶面411比底面412宽,并使得扣压斜面414和第二竖直面415之间构成一个台阶槽。边横梁41的底面412紧贴连接端壁边板32。扣压斜面414用于扣压弹性边梁42。The side beams 41 are made of aluminum alloy profiles, are elongated, and are parallel to the end wall panels 31, and the two ends are connected to the side wall frames 2 respectively, including the top surface 411, the bottom surface 412, the first vertical surface 413, the withholding The inclined surface 414 , the second vertical surface 415 and the inner side surface 416 . The first vertical surface 413 is vertical and connects to the top surface 411 of the side beam 41 , the second vertical surface 415 is vertical and connects to the bottom surface 412 ; the inner side surface 416 is vertical and connects to the top surface 411 and the bottom surface 412 respectively. The first vertical surface 413 and the second vertical surface 415 are connected by a crimping inclined surface 414 . The crimping inclined surface 414 is an inclined plane, so that the top surface 411 of the side beam 41 is wider than the bottom surface 412 , and a stepped groove is formed between the crimping inclined surface 414 and the second vertical surface 415 . The bottom surface 412 of the side beam 41 is in close contact with the side plate 32 of the connecting end wall. The crimping slope 414 is used for crimping the elastic side beam 42 .
弹性边梁42位于边横梁41和端壁墙板31之间,并平行于端壁架3,两边分别连接边横梁41和端壁墙板31,两端分别连接侧壁架2。弹性边梁42是由铝合金板体折弯而成,包括由板体按顺序依次折弯而成的第一折弯板421、第二折弯板422、第三折弯板423、斜向折弯板424、第五折弯板425和第六折弯板426。其中,第一折弯板421、第三折弯板423和第五折弯板425竖直,第二折弯板422和第六折弯板426水平,斜向折弯板424倾斜。第一折弯板421、第二折弯板422、第三折弯板423、斜向折弯板424、第五折弯板425和第六折弯板426围成边线腔428。The elastic side beam 42 is located between the side beam 41 and the end wall panel 31 , and is parallel to the end wall frame 3 . The elastic side beam 42 is formed by bending the aluminum alloy plate body, including the first bending plate 421, the second bending plate 422, the third bending plate 423, the oblique Bending plate 424 , fifth bending plate 425 and sixth bending plate 426 . The first bending plate 421 , the third bending plate 423 and the fifth bending plate 425 are vertical, the second bending plate 422 and the sixth bending plate 426 are horizontal, and the inclined bending plate 424 is inclined. The first bending plate 421 , the second bending plate 422 , the third bending plate 423 , the oblique bending plate 424 , the fifth bending plate 425 and the sixth bending plate 426 enclose the edge cavity 428 .
弹性边梁42位于边横梁41和端壁墙板31之间,两边分别紧贴连接边横梁41和端壁墙板31。具体而言,竖直的第一折弯板421紧贴连接端壁墙板31的内侧面,竖直的第三折弯板423和第一竖直面413相对设置,水平的第六折弯板426紧贴连接端壁边板32,竖直的第五折弯板425和边横梁41的第二竖直面415相对设置,边横梁41的扣压斜面414紧贴并压持弹性边梁42的倾斜的斜向折弯板424。斜向折弯板424与边横梁41的扣压斜面414相配合。通过边横梁41的扣压斜面414对弹性边梁42的斜向折弯板424的扣压压持,使得边横梁41扣压在弹性边梁42上,并将弹性边梁42扣压在端壁墙板32上,从而也使得边横梁41受弹性边梁42支撑。The elastic side beam 42 is located between the side beam 41 and the end wall panel 31 , and the two sides are in close contact with the side beam 41 and the end wall panel 31 respectively. Specifically, the vertical first bending plate 421 is close to the inner side of the connecting end wall panel 31, the vertical third bending plate 423 is arranged opposite to the first vertical surface 413, and the horizontal sixth bending plate The plate 426 is in close contact with the connecting end wall side plate 32 , the vertical fifth bending plate 425 is arranged opposite to the second vertical surface 415 of the side beam 41 , and the withholding slope 414 of the side beam 41 is in close contact with and presses the elastic side beam 42 The inclined oblique bending plate 424. The oblique bending plate 424 is matched with the crimping slope 414 of the side beam 41 . The side beam 41 is crimped on the elastic side beam 42 and the elastic side beam 42 is crimped on the end wall panel 32 through the crimping and pressing of the crimping slope 414 of the side beam 41 to the obliquely bent plate 424 of the elastic side beam 42 so that the side beams 41 are also supported by the elastic side beams 42 .
边横梁41通过螺栓固定在端壁边板32上,进而将弹性边梁42扣在端壁架3上。具体而言,边横梁41上设有边横梁安装孔419,端壁边板32上设有边横梁固定孔329,弹性边梁42上设有螺栓避让缺429。用以固定边横梁41的螺栓穿过边横梁安装孔419和螺栓避让缺429后连接边横梁固定孔329。The side beam 41 is fixed on the end wall side plate 32 by bolts, and then the elastic side beam 42 is buckled on the end wall frame 3 . Specifically, the side beams 41 are provided with side beam mounting holes 419 , the end wall side plates 32 are provided with side beam fixing holes 329 , and the elastic side beams 42 are provided with bolt escape holes 429 . The bolts for fixing the side beams 41 pass through the side beam mounting holes 419 and the bolts avoid the holes 429 and then connect to the side beam fixing holes 329 .
边横梁41和弹性边梁42之间组成一个缓冲结构。具体而言,横梁安装孔419是一个腰形孔,该腰形孔长度方向垂直于端壁墙板31,由此使得边横梁41受到内部电池模组挤压时,在腰形孔的导向下能够朝向端壁架3的端壁墙板31滑动位移。比如当端壁架3受到撞击时,边横梁41相对于端壁架3朝向端壁墙板31滑动位移。第三折弯板423和第一竖直面413之间具有缓冲间隙43。缓冲间隙43构成边横梁41滑动的空间。弹性边梁42本身具备弹性。当边横梁41朝向端壁墙板31滑动位移时,通过边横梁41的扣压斜面414和第二竖直面415对弹性边梁42挤压,在斜向折弯板424之间的斜面配合下,弹性边梁42在自身弹性的作用下发生形变,参照图7,弹性边梁42形变后,第三折弯板423由竖直变成倾斜。A buffer structure is formed between the side beam 41 and the elastic side beam 42 . Specifically, the beam mounting hole 419 is a waist-shaped hole, and the longitudinal direction of the waist-shaped hole is perpendicular to the end wall panel 31, so that when the side beam 41 is squeezed by the internal battery module, under the guidance of the waist-shaped hole The end wall panel 31 of the end wall bracket 3 can be slidably displaced. For example, when the end wall bracket 3 is hit, the side beam 41 slides and displaces relative to the end wall bracket 3 toward the end wall panel 31 . There is a buffer gap 43 between the third bending plate 423 and the first vertical surface 413 . The buffer gap 43 constitutes a space in which the side beam 41 slides. The elastic side beam 42 itself has elasticity. When the side beam 41 slides and displaces toward the end wall panel 31 , the elastic side beam 42 is squeezed by the withholding inclined surface 414 and the second vertical surface 415 of the side beam 41 . , the elastic side beam 42 is deformed under the action of its own elasticity. Referring to FIG. 7 , after the elastic side beam 42 is deformed, the third bending plate 423 changes from vertical to inclined.
本实施例中,第二折弯板422是一个连接第一折弯板421和第三折弯板423的水平平板,本领域技术人员理解,第二折弯板422也可以是带有弧度的弧形板,甚至可以是连接第一折弯板421和第三折弯板423之间的圆弧板。In this embodiment, the second bending plate 422 is a horizontal flat plate connecting the first bending plate 421 and the third bending plate 423. Those skilled in the art understand that the second bending plate 422 may also be curved The arc-shaped plate can even be a circular arc plate connecting the first bending plate 421 and the third bending plate 423 .
此外,本实施例中,边横梁41的第二竖直面415紧贴连接第五折弯板425。本领域技术人员理解,第二竖直面415和第五折弯板425之间亦可以留有间隙。In addition, in this embodiment, the second vertical surface 415 of the side beam 41 is closely connected to the fifth bending plate 425 . Those skilled in the art understand that a gap may also be left between the second vertical surface 415 and the fifth bending plate 425 .
此外,边横梁41两端与侧壁架2之间可以通过焊接相连,也可以活动相连。In addition, the two ends of the side beam 41 and the side wall frame 2 can be connected by welding, or can be connected movably.
参照图1、图2和图8,中横梁5设置在主箱体901内,使得主箱体901内的腔体被中横梁5划分成若干个子腔体。图1和图2的示例中,中横梁5为一根,主箱体901内的腔体被中横梁5划分成两个子腔体。本领域技术人员理解,中横梁5也可以设置两根或者三根。中横梁5平行于端壁架3并垂直于侧壁架2。中横梁5的两端分别架设在两根侧壁架2的侧壁边板22并与侧壁墙板21焊接相连。具体而言,中横梁5的两端的两侧分别设置有三角连接块51。中横梁5的端面与侧壁墙板21焊接相连,中横梁5的底面与侧壁边板22焊接相连,中横梁5的端部侧边与三角连接块51焊接相连,三角连接块51与侧壁墙板21焊接相连。进一步地,中横梁5底部亦可以与箱体底板1焊接相连。1 , 2 and 8 , the middle beam 5 is arranged in the main box 901 , so that the cavity in the main box 901 is divided into several sub-cavities by the middle beam 5 . In the example of FIG. 1 and FIG. 2 , there is one middle beam 5 , and the cavity in the main box 901 is divided into two sub-cavities by the middle beam 5 . Those skilled in the art understand that two or three middle beams 5 may also be provided. The middle beam 5 is parallel to the end wall bracket 3 and perpendicular to the side wall bracket 2 . Both ends of the middle beam 5 are respectively erected on the side wall side plates 22 of the two side wall frames 2 and connected to the side wall wall plates 21 by welding. Specifically, triangular connection blocks 51 are respectively provided on both sides of both ends of the middle beam 5 . The end face of the middle beam 5 is connected to the side wall panel 21 by welding, the bottom surface of the middle beam 5 is connected to the side wall side plate 22 by welding, the end side of the middle beam 5 is connected to the triangular connecting block 51 by welding, and the triangular connecting block 51 is connected to the side by welding. The wall panels 21 are welded together. Further, the bottom of the middle beam 5 can also be connected to the bottom plate 1 of the box body by welding.
控制箱902用于收容电池包的电池管理单元模块、电气件、液冷管接头等部件。控制箱902连接于其中一根端壁架3的外侧。控制箱902包括控制箱底板61、两块控制箱侧板62以及控制箱端板63。两块控制箱侧板62垂直焊接连接与端壁架3的端壁墙板31。控制箱端板63平行于端壁墙板31,两端分别焊接连接控制箱侧板62,使得控制箱端板63、两块控制箱侧板62以及端壁墙板31之间围成用于收容电池管理单元模块的腔体。控制箱底板61设置于腔体的底部,并焊接连接控制箱端板63、两块控制箱侧板62以及端壁墙板31。控制箱902和主箱体901之间通过端壁墙板31上设置有第一接线口33连通。由此线束可以穿过第一接线口33连接控制箱902内的电池管理单元模块和主箱体901内的电池模组以及温控机构。控制箱端板63上设置有电池管理单元模块连接外部机构的第二接线口64。The control box 902 is used to accommodate components such as battery management unit modules, electrical components, and liquid cooling pipe joints of the battery pack. The control box 902 is connected to the outside of one of the end wall brackets 3 . The control box 902 includes a control box bottom plate 61 , two control box side plates 62 and a control box end plate 63 . The two side panels 62 of the control box are vertically welded and connected to the end wall panel 31 of the end wall frame 3 . The control box end plate 63 is parallel to the end wall plate 31, and the two ends are respectively welded to the control box side plate 62, so that the control box end plate 63, the two control box side plates 62 and the end wall plate 31 are enclosed for A cavity housing the battery management unit module. The control box bottom plate 61 is arranged at the bottom of the cavity, and is welded to connect the control box end plate 63 , the two control box side plates 62 and the end wall plate 31 . The control box 902 and the main box 901 communicate with each other through the first wiring port 33 provided on the end wall panel 31 . Therefore, the wire harness can pass through the first wiring port 33 to connect the battery management unit module in the control box 902 to the battery module and the temperature control mechanism in the main box 901 . The control box end plate 63 is provided with a second connection port 64 for connecting the battery management unit module to an external mechanism.

Claims (10)

  1. 一种带有缓冲的箱体强化边梁结构,其特征在于,包括设置在箱体内边缘的边横梁(41)以及被所述边横梁(41)扣压在所述边横梁(41)与箱壁之间的弹性边梁(42);所述边横梁(41)设有腰形孔,并通过所述腰形孔内设置的螺栓连接箱底,并平行于所述箱壁;所述腰形孔长度方向上垂直于所述箱壁,使得所述边横梁(41)在外力的作用下能够朝向所述箱壁位移;当所述边横梁(41)在向所述箱壁位移时,所述边横梁(41)受所述弹性边梁(42)的弹性形变所支撑。A box body reinforced side beam structure with buffering is characterized in that it comprises a side beam (41) arranged at the inner edge of the box, and a side beam (41) with which the side beam (41) is pressed against the side beam (41) and the box wall. The elastic side beams (42) between the side beams (41) are provided with waist-shaped holes, and are connected to the bottom of the box through bolts provided in the waist-shaped holes, and are parallel to the box wall; the waist-shaped holes The length direction is perpendicular to the box wall, so that the side beam (41) can be displaced toward the box wall under the action of external force; when the side beam (41) is displaced toward the box wall, the side beam (41) is displaced toward the box wall. The side beams (41) are supported by the elastic deformation of the elastic side beams (42).
  2. 如权利要求1所述的带有缓冲的箱体强化边梁结构,其特征在于,所述边横梁(41)设有用于扣压所述弹性边梁(42)的扣压斜面(414);所述弹性边梁(42)由板体折弯而成,并设有与所述扣压斜面(414)相配合的斜向折弯板(424);所述扣压斜面(414)紧贴斜向折弯板(424)并扣压在斜向折弯板(424)上。The box-reinforced side beam structure with buffering according to claim 1, wherein the side beam (41) is provided with a crimping slope (414) for crimping the elastic side beam (42); the The elastic side beam (42) is formed by bending a plate body, and is provided with an oblique bending plate (424) matched with the withholding inclined surface (414); the withholding inclined surface (414) is in close contact with the oblique bending The plate (424) is crimped on the obliquely bent plate (424).
  3. 如权利要求2所述的带有缓冲的箱体强化边梁结构,其特征在于,边横梁(41)包括顶面(411)、底面(412)、第一竖直面(413)、扣压斜面(414)和第二竖直面(415);第一竖直面(413)竖直并连接边横梁(41)的顶面(411),第二竖直面(415)竖直并连接底面(412);第一竖直面(413)和第二竖直面(415)之间通过扣压斜面(414)相连;扣压斜面(414)使得边横梁(41)的顶面(411)比底面(412)宽;所述弹性边梁(42)包括由板体按顺序依次折弯而成的第一折弯板(421)、第二折弯板(422)、第三折弯板(423)、斜向折弯板(424)、第五折弯板(425)和第六折弯板(426);其中,第一折弯板(421)竖直并紧贴连接端壁墙板(31);第三折弯板(423)竖直并和边横梁(41)的第一竖直面(413)相对设置,第五折弯板(425)竖直并和边横梁(41)的第二竖直面(415)相对设置,第六折弯板(426)水平并紧贴连接端壁边板(32)。The box-reinforced side beam structure with buffering according to claim 2, wherein the side beam (41) comprises a top surface (411), a bottom surface (412), a first vertical surface (413), a crimping inclined surface (414) and a second vertical surface (415); the first vertical surface (413) is vertical and connects to the top surface (411) of the side beam (41), and the second vertical surface (415) is vertical and connects to the bottom surface (412); the first vertical surface (413) and the second vertical surface (415) are connected by a crimping slope (414); the crimping slope (414) makes the top surface (411) of the side beam (41) higher than the bottom surface (412) width; the elastic side beam (42) includes a first bending plate (421), a second bending plate (422), and a third bending plate (423) formed by bending the plate body in sequence. ), the oblique bending plate (424), the fifth bending plate (425) and the sixth bending plate (426); wherein, the first bending plate (421) is vertical and close to the connecting end wall panel ( 31); the third bending plate (423) is vertical and is arranged opposite to the first vertical surface (413) of the side beam (41), and the fifth bending plate (425) is vertical and is opposite to the first vertical surface (413) of the side beam (41). The second vertical surfaces (415) are arranged opposite to each other, and the sixth bending plate (426) is horizontal and closely abuts the connecting end wall side plate (32).
  4. 如权利要求3所述的带有缓冲的箱体强化边梁结构,其特征在于,第三折弯板(423)和第一竖直面(413)之间留有缓冲间隙(43)。The box-reinforced side beam structure with buffering according to claim 3, characterized in that a buffering gap (43) is left between the third bending plate (423) and the first vertical surface (413).
  5. 如权利要求3所述的带有缓冲的箱体强化边梁结构,其特征在于,第二折弯板(422)是水平的平板。The box-reinforced side beam structure with buffering according to claim 3, characterized in that, the second bending plate (422) is a horizontal flat plate.
  6. 如权利要求3所述的带有缓冲的箱体强化边梁结构,其特征在于,边横梁(41)的第二竖直面(415)紧贴连接第五折弯板(425)。The box-reinforced side beam structure with buffering according to claim 3, characterized in that the second vertical surface (415) of the side beam (41) is closely connected to the fifth bending plate (425).
  7. 如权利要求1至6任一项所述的带有缓冲的箱体强化边梁结构,其特征在于,所述箱体设有L形壁架;所述L形壁架包括水平边板和竖直墙板;所述水平边板连接所述竖直墙板的底边,使得所述L形壁架呈L形结构;所述竖直墙板构成所述箱壁;所述边横梁(41)和弹性边梁(42)设置在所述水平边板上。The box body reinforced side beam structure with buffering according to any one of claims 1 to 6, wherein the box body is provided with an L-shaped ledge; the L-shaped ledge comprises a horizontal side plate and a vertical side plate. straight wall panels; the horizontal side panels are connected to the bottom edges of the vertical wall panels, so that the L-shaped ledges have an L-shaped structure; the vertical wall panels constitute the box walls; the side beams (41 ) and elastic side beams (42) are arranged on the horizontal side panels.
  8. 一种电池箱,其特征在于,包括主箱体(901);所述主箱体(901)包括箱体底板(1)和四根L形壁架;所述四根L形壁架通过L形壁架的斜端面(999)相互焊接成直角四边形框架;箱体底板(1)和四根L形壁架相焊接;所述四根L形壁架分为两根侧壁架(2)和两根端壁架(3);侧壁架(2)包括竖直的侧壁墙板(21)和水平的侧壁边板(22);侧壁边板(22)连接于侧壁墙板(21)的底边,使得侧壁架(2)呈L形结构;两根侧壁架(2)相对并平行设置,侧壁边板(22)朝向内侧;端壁架(3)包括竖直的端壁墙板(31)和水平的端壁边板(32);端壁边板(32)连接于端壁墙板(31)的底边,使得端壁架(3)呈L形结构;两根端壁架(3)相对并平行设置,端壁边板(32)朝向内侧;两块侧壁墙板(21)和两块端壁墙板(31)构成所述主箱体(901)的四面箱壁;端壁架(3)的端壁边板(32)上设有强化边梁结构(4);强化边梁结构(4)是如权利要求7所述的带有缓冲的箱体强化边梁结构;边横梁(41)和弹性边梁(42)两端分别连接侧壁架(2)。A battery box, characterized in that it includes a main box body (901); the main box body (901) includes a box bottom plate (1) and four L-shaped ledges; the four L-shaped ledges pass through L The oblique end faces (999) of the ledges are welded to each other to form a right-angled quadrilateral frame; the bottom plate (1) of the box body is welded with four L-shaped ledges; the four L-shaped ledges are divided into two side wall brackets (2) and two end wall brackets (3); the side wall bracket (2) includes a vertical side wall panel (21) and a horizontal side wall side panel (22); the side wall side panel (22) is connected to the side wall wall The bottom edge of the plate (21) makes the side wall frame (2) have an L-shaped structure; the two side wall frames (2) are arranged opposite and parallel, and the side wall side plate (22) faces the inside; the end wall frame (3) includes A vertical end wall panel (31) and a horizontal end wall edge panel (32); the end wall edge panel (32) is connected to the bottom edge of the end wall panel (31), so that the end wall bracket (3) is L-shaped The two end wall brackets (3) are arranged opposite and parallel, and the end wall side panels (32) face the inside; the two side wall panels (21) and the two end wall panels (31) constitute the main box The four-sided box wall of the body (901); the end wall side plate (32) of the end ledge (3) is provided with a reinforced side beam structure (4); The box body with buffer strengthens the side beam structure; the two ends of the side beam (41) and the elastic side beam (42) are respectively connected to the side wall frame (2).
  9. 如权利要求4所述的电池箱,其特征在于,所述主箱体(901)内还设有中横梁(5);中横梁(5)平行于端壁架(3)并垂直于侧壁架(2);中横梁(5)的两端分别架设在两根侧壁架(2)的侧壁边板(22)并与侧壁墙板(21)焊接相连;中横梁(5)将主箱体(901)内的腔体划分成若干子腔体。The battery box according to claim 4, wherein the main box body (901) is further provided with a middle beam (5); the middle beam (5) is parallel to the end ledges (3) and perpendicular to the side walls frame (2); both ends of the middle beam (5) are respectively erected on the side wall side plates (22) of the two side wall frames (2) and connected with the side wall wall plates (21) by welding; the middle beam (5) will The cavity in the main box (901) is divided into several sub-cavities.
  10. 如权利要求9所述的电池箱,其特征在于,箱体底板(1)的厚度与侧壁边板(22)和端壁边板(32)相同;箱体底板(1)的四边分别与两块侧壁边板(22)和两块端壁边板(32)焊接相连;箱体底板(1)与中横梁(5)焊接相连。The battery box according to claim 9, characterized in that the thickness of the box bottom plate (1) is the same as that of the side wall edge plate (22) and the end wall edge plate (32); the four sides of the box bottom plate (1) are respectively The two side wall side plates (22) and the two end wall side plates (32) are connected by welding; the bottom plate (1) of the box body is connected by welding with the middle beam (5).
PCT/CN2021/124355 2020-10-22 2021-10-18 Box reinforcing edge beam structure having buffer, and battery box thereof WO2022083534A1 (en)

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