WO2022078158A1 - Fire pump assembling apparatus, and assembly process therefor - Google Patents
Fire pump assembling apparatus, and assembly process therefor Download PDFInfo
- Publication number
- WO2022078158A1 WO2022078158A1 PCT/CN2021/119254 CN2021119254W WO2022078158A1 WO 2022078158 A1 WO2022078158 A1 WO 2022078158A1 CN 2021119254 W CN2021119254 W CN 2021119254W WO 2022078158 A1 WO2022078158 A1 WO 2022078158A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- wire
- assembly
- winding
- fire pump
- fixing table
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000008569 process Effects 0.000 title claims abstract description 11
- 238000004804 winding Methods 0.000 claims abstract description 109
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 230000007246 mechanism Effects 0.000 description 9
- 230000006872 improvement Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
- B21F3/02—Coiling wire into particular forms helically
- B21F3/04—Coiling wire into particular forms helically externally on a mandrel or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/06—Embedding prefabricated windings in machines
- H02K15/062—Windings in slots; salient pole windings
Definitions
- the invention relates to the field of pump production, in particular to a fire pump assembly equipment.
- the fire pump is a necessary equipment for the fire protection system, which can increase the pressure, supplement the water source and supplement the foam, so as to achieve the purpose of extinguishing the fire.
- the fire pump is composed of a motor, a pump body and an impeller, and the production of the motor coil is mostly manual. Winding, the artificially wound coil is prone to the phenomenon of incompactness, which affects the quality of the motor, which in turn affects the quality of the fire pump, and the efficiency of the manual winding of the coil is low.
- the invention patent with the Chinese patent application number CN201610855337.X discloses an automatic coil winding device, which includes a frame, a winding spindle and a winding skeleton fixed on the winding spindle. One side of the winding spindle is provided with a wire supplying device.
- the bobbin and the lead mechanism, the lead mechanism includes a fixing mechanism for fixing the thread end drawn from the bobbin and a first driving mechanism for driving the fixing mechanism to rotate from one side of the main shaft to the other side, and the other side of the main shaft is provided with a clamping device for clamping
- the clamping mechanism of the wire head on the fixing device, the winding device also includes a tape sealing mechanism for fixing the wire on the winding frame, and the winding device also includes a controller for controlling the lead mechanism and the clamping mechanism.
- the invented coil automatic winding device does not need manual participation in the whole winding process, has a high degree of automation and high production efficiency.
- the invention fixes the winding head to prevent the coil from loosening, and cannot guarantee that the coil will not loosen during the winding process.
- one of the objectives of the present invention is to provide a fire pump assembling equipment, which makes a winding slot wound a certain number of turns, and drives the hub assembly to move to the lower position through the cooperation of the control assembly and the limit assembly.
- a winding slot is aligned until all winding slots are wound, and each winding slot is wound while the splint assembly pulls the wire harness at intervals under the action of the power assembly, so that the wires wound in the winding slot are
- the coil is more compact, which facilitates the subsequent assembly of the motor and fire pump, and improves the quality of the motor and fire pump.
- the present invention provides the following technical solutions:
- a fire pump assembly equipment including a workbench, a drive device and a counting device for controlling the start and stop of the drive device are arranged on the workbench, including:
- the winding die comprises a mounting frame fixedly connected with the driving device and a core body fixedly mounted on the mounting frame; the core body is provided with several groups of winding grooves;
- a pay-off device the pay-off device comprises a pay-off bracket arranged facing the winding die, a fixing table arranged between the wire-paying bracket and the winding die, slidably arranged on the fixing table and connected with the winding die.
- a plurality of sets of wire-collecting assemblies aligned with the wire-winding grooves in sequence, a limiter assembly rotatably installed in the fixing table and arranged in conflict with the wire-collection assembly, and a drive connecting the limiter assembly and the wire-winding die. control components; and
- a pulling device includes a splint assembly that is slid up and down on the hub assembly and a power assembly that is dynamically connected to the control assembly.
- several groups of the wire winding grooves are arranged coaxially and are all set in a racetrack shape, and the inner diameters of the several groups of the wire winding grooves are sequentially increased along the axis of the mounting frame in a direction away from the workbench.
- the wire hub assembly includes a sliding seat slidably arranged on the fixing table, a wire barrel fixedly installed on the sliding seat and alignable with the wire winding groove, and a wire barrel fixedly installed on the fixing table A fixed plate at one end in the longitudinal direction and a spring a that elastically connects the sliding seat and the fixed plate.
- the limit assembly includes several sets of limit blocks arranged in an array along the length of the fixed table and slid up and down on the fixed table;
- the rotating shaft and the helical array installed in the fixing table cut bumps b on the rotating shaft which are arranged in a one-to-one correspondence with the bumps a; the bumps b and the bumps a can be set against each other.
- control assembly includes a gear coaxially fixed with the rotating shaft, a missing tooth that is rotatably mounted on one side of the gear and can be meshed with the gear, and a gear that drives the missing tooth and the mounting bracket.
- Pulley assembly a a.
- the splint assembly includes an ejector rod elastically slidably arranged on the side wall of the wire barrel along the longitudinal direction of the wire barrel, a plywood fixedly installed on the ejector rod and arranged inside the wire barrel, A traverse plate elastically slidably arranged above the wire barrel in the longitudinal direction, a fixed block fixedly installed at one end of the traverse plate, and arrayed at the bottom of the traverse plate along the length direction of the traverse plate and connected to the top of the traverse plate
- the rod can interfere with several sets of projections c provided.
- the power assembly includes a turntable rotatably mounted on one side of the fixing table, a plurality of groups of projections d circumferentially arrayed on the turntable and arranged in conflict with the fixing blocks, and drively connecting the turntable and all The pulley assembly b of the control assembly.
- the second purpose of the present invention is to aim at the deficiencies of the prior art, and provide a fire pump assembly process, comprising the following steps:
- Step 1 Paying off, placing a number of coiled wires under the pay-off support, and then passing the wires in each roll of enameled wire around a wire roller and passing through the wire barrel facing the wire winding groove at the edge to form a wire bundle, The end of the wire harness is fixed in the wire winding slot, and then the driving device drives the mounting frame to rotate several times, and the wire harness is wound in the wire winding slot;
- Step 2 Stretch the wire, which is carried out at the same time as step 1.
- the rotation of the mounting frame drives the turntable to rotate, and several bumps d are in contact with the traverse plate in sequence and drive the traverse plate to reciprocate.
- the block c continuously interferes, so that the splint moves downward at intervals and cooperates with the wire barrel to pull the wire harness;
- Step 3 Switch the winding slot.
- the missing tooth rotates and drives the gear to rotate at a certain angle, which in turn drives the rotating shaft to rotate at a certain angle, so that the bump a and bump b in the conflicting state are disengaged, and the next bump
- the block a and the bump b are in interference fit, the sliding seat moves to collide with the next limit block, and the wire barrel moves to align with the next wire winding groove;
- Step 4 Motor assembly; after steps 1 and 2 are repeated several times, the worker assembles the wound coil and the stator core to form a stator winding, and then installs the stator winding into the motor;
- Step 5 Assemble the fire pump; after Step 3, the worker assembles the motor, the impeller and the pump casing to form the fire pump.
- the shaft can be rotated by a certain angle through the cooperation of the missing teeth and the gear, so that the wire barrel is aligned with the next winding slot and the winding is performed until all the windings are wound.
- the wire grooves are all wound with wire rods, and the coil is automatically wound with the counting device, which greatly improves the coil production efficiency;
- the winding die rotates and drives the traverse plate to perform reciprocating lateral movement, thereby causing the ejector rod to collide with the bump c, thereby causing the splint to move downward at a distance from the wire.
- the barrel forming extrusion part pulls the wire harness, making the coil formed by winding more compact, preventing the coil from loosening, improving the motor assembly efficiency, and improving the quality of the fire pump;
- the wire harness formed by the wire rod under the action of the wire roller will not be knotted, which improves the quality of the coil and further improves the quality of the fire pump.
- the invention has the advantages of simple structure, ingenious design, high winding efficiency and high quality of the produced fire pump, and is especially suitable for the production of the motor coil of the fire pump.
- Fig. 1 is the overall structure schematic diagram of the present invention
- Fig. 2 is an enlarged view at A in Fig. 1;
- Fig. 3 is an enlarged view at B in Fig. 1;
- Figure 4 is a winding state diagram
- Fig. 5 is an enlarged view at C in Fig. 4;
- FIG. 6 is a cross-sectional structural view of a fixed platform
- Fig. 7 is an enlarged view at D in Fig. 6;
- Figure 10 is a cross-sectional structural view of the splint assembly
- Fig. 11 is an enlarged view at E in Fig. 10;
- Figure 12 is a schematic structural diagram of a power assembly
- Figure 13 is a process flow diagram of the present invention.
- first and second are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as “first” or “second” may expressly or implicitly include one or more of that feature.
- “plurality” means two or more, unless otherwise expressly and specifically defined.
- a fire pump assembly equipment including a workbench 1, the workbench 1 is provided with a drive device 2 and a counting device 3 for controlling the start and stop of the drive device 2, including:
- a winding die 4 the winding die 4 includes a mounting frame 41 fixedly connected to the driving device 2 and a core body 42 fixedly mounted on the mounting frame 41; the core body 42 is provided with several sets of windings wire slot 421;
- the pay-off device 5 comprises a pay-off bracket 51 arranged facing the winding die 4, a fixed table 52 arranged between the pay-off bracket 51 and the winding die 4, and a fixed table 52 arranged slidably on the The hub assembly 53 on the fixing table 52 and aligned with several groups of the wire winding grooves 421 in sequence, the limiting assembly 54 rotatably installed in the fixing table 52 and arranged against the hub assembly 53, and the transmission connecting the limiting component 54 and the control component 55 of the winding die 4; and
- the pulling device 6 includes a splint assembly 61 , which is slidably arranged on the hub assembly 53 , and a power assembly 62 that is dynamically connected with the control assembly 55 .
- the fire pump 7 includes a motor 8 , a pump casing 9 and an impeller 11 .
- the motor 8 is provided with a stator winding 81 , and the stator winding 81 includes an iron core 811 and a coil wound on the iron core 811 812.
- wire rollers 511 for guiding wires are rotatably installed on the wire pay-off bracket 51 , and several coils of wires are placed at the bottom of the wire pay-off frame 51 .
- the wire for winding the coil 812 is an enameled wire.
- the coiled wire is placed under the pay-off support 51, and the wire is passed around the wire roll 511 during use, and one wire roll 511 corresponds to one wire.
- the hub assembly 53 includes a sliding seat 531 slidably arranged on the fixing table 52 , a wire barrel 532 fixedly mounted on the sliding seat 531 and alignable with the wire winding groove 421 , a fixed A fixing plate 533 installed on one end of the fixing table 52 in the longitudinal direction and a spring a534 elastically connecting the sliding seat 531 and the fixing plate 533 .
- the limiting assembly 54 includes a plurality of sets of limiting blocks 541 arranged along the length of the fixing table 52 and slid up and down on the fixing table 52 .
- the bump b544 and the bump a542 can be arranged in conflict with each other.
- control assembly 55 includes a gear 551 coaxially fixed with the rotating shaft 543 , a missing tooth 552 rotatably mounted on one side of the gear 551 and engageable with the gear 551 , and The missing tooth 552 and the pulley assembly a553 of the mounting frame 41 are connected in a driving manner.
- the missing tooth 552 is driven to rotate by the pulley assembly a553 at the same time, and then the tooth portion of the missing tooth 552 is rotated.
- the gear 551 and the rotating shaft 543 are driven to rotate 45°.
- the bump a542 and the bump b544 that are in conflict with each other are disengaged, and the next bump a542 and The bump b544 interferes with and drives the limit block 541 corresponding to the bump a542 to move upward.
- the sliding seat 531 moves to the position protruding from the fixing table 52 .
- the limiting block 541 is in contact, and the wire barrel 532 is aligned with the next wire winding slot 421 , and then the mounting bracket 41 rotates to wind the next wire winding slot 421 .
- the splint assembly 61 includes a push rod 611 that is elastically slidably arranged on the side wall of the wire barrel 532 along the meridian direction, and is fixedly installed on the push rod 611 .
- the splint 612 arranged inside the wire barrel 532, the traverse plate 613 arranged above the wire barrel 532 elastically sliding along the length of the fixing table 52, and the fixing block fixedly installed on one end of the traverse plate 613 614 and several groups of bumps c615 arrayed at the bottom of the traverse plate 613 along the length direction of the traverse plate 613 and can be arranged against the top rod 611 .
- the power assembly 62 includes a turntable 621 rotatably mounted on one side of the fixing table 52 , and a plurality of groups that are circumferentially arrayed on the turntable 621 and can be arranged against the fixing block 614 .
- pulley assembly b623 is powered with the pulley assembly a553.
- the turntable 621 rotates, and then several groups of The protruding block d622 continuously collides with the fixing block 614, thereby driving the traverse plate 613 to reciprocate and traverse, and then the ejector rod 611 alternately collides with the protruding block c615, thereby realizing the up and down of the clamping plate 612.
- the splint 612 cooperates with the wire barrel 532 to pull the wire harness, so that the wire wrapped in the wire winding groove 421 is more compact.
- one of the wire winding slots 421 corresponds to one of the bumps c615, which ensures that the wire harness will be pulled when each wire winding slot 421 is wound.
- the bottom of the splint 612 is made of a flexible material, which can ensure that the wire will not be scratched.
- Embodiment 2 is a diagrammatic representation of Embodiment 1:
- Embodiment 2 of the present invention As shown in FIG. 13 , a fire pump assembly process according to Embodiment 2 of the present invention is described with reference to Embodiment 1, including the following steps:
- Step 1 Paying off, a number of coils of wires are placed under the pay-off support 51, and then the wires in each enameled wire are respectively passed around a wire roller 511 and passed through the wire drum facing the winding groove 421 at the edge. 532 forms a wire harness, the end of the wire harness is fixed in the wire winding slot 421, and then the drive device 2 drives the mounting frame 41 to rotate several times, and the wire harness is wound in the wire winding slot 421;
- Step 2 Stretch the wire, which is carried out at the same time as step 1.
- the rotation of the mounting frame 41 drives the turntable 621 to rotate, and several bumps d622 collide with the traverse plate 613 in sequence and drive the traverse plate 613 to reciprocate, and then the The ejector rod 611 is in continuous contact with the bump c615, so that the splint 612 moves downward at intervals and cooperates with the wire barrel 532 to pull the wire harness;
- Step 3 Switch the winding slot.
- the missing tooth 552 rotates and drives the gear 551 to rotate by a certain angle, which in turn drives the rotating shaft 543 to rotate by a certain angle, so that the bumps a542 and b544 in the conflicting state are disengaged, and the next The protruding block a542 and the protruding block b544 collide with each other, the sliding seat 531 moves to collide with the next limiting block 541 , and the wire barrel 532 moves to align with the next winding slot 421 ;
- Step 4 Motor assembly; after steps 1 and 2 are repeated several times, the worker assembles the wound coil and the stator core to form a stator winding, and then installs the stator winding into the motor;
- Step 5 Assemble the fire pump; after Step 3, the worker assembles the motor, the impeller and the pump casing to form the fire pump.
- wires go around the wire roller 511 and are assembled into a wire bundle in the wire barrel 532, and then the wire bundle is fixed in the wire winding slot 421 at the most edge, and then the mounting frame 41 starts to wind the wire bundle around the wire.
- the mounting bracket 41 drives the missing tooth 552 to rotate through the pulley assembly a553.
- the tooth portion of the missing tooth 552 drives the The gear 551 rotates 45°, the bump a542 and the bump b544 that are in conflict with each other are disengaged, and at the same time, the next bump a542 and the bump b544 collide with each other, and drive the bump a542 corresponding to the
- the limit block 541 moves upward, and under the action of the spring a534, the sliding seat 531 moves to collide with the limit block 541 protruding from the fixing table 52, and then the wire barrel 532 and the next The winding slots 421 are aligned, the mounting frame 41 continues to rotate, and the next winding slot 421 is wound.
- each winding slot 421 is wound.
- the turntable 621 rotates, and then several groups of the bumps d622 continuously collide with the fixed block 614, thereby driving the horizontal
- the moving plate 613 reciprocates and traverses, and then the ejector rods 611 alternately collide with the protrusions c615, thereby realizing the up and down movement of the clamping plate 612.
- the clamping plate 612 cooperates with the wire barrel 532 to pull the wire harness.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
A fire pump assembling apparatus and an assembly process therefor. The assembling apparatus comprises a workbench (1), wherein a driving device (2) and a counting device (3) for controlling the driving device (2) to be started and stopped are arranged on the workbench (1); and the assembling apparatus further comprises a winding mold (4), an unwinding device (5) and a pulling device (6). The winding mold (4) comprises a mounting frame (41) fixedly connected to the driving device (2), and a core body (42) fixedly mounted on the mounting frame (41), with several groups of winding grooves (421) being provided on the core body (42). The unwinding device (5) comprises an unwinding support (51) arranged exactly opposite the winding mold (4), a fixing table (52) arranged between the unwinding support (51) and the winding mold (4), a wire concentration assembly (53) slidably arranged on the fixing table (52) and sequentially aligned with the several groups of winding grooves (421), a limiting assembly (54) rotatably mounted in the fixing table (52) and abutted against the wire concentration assembly (53), and a control assembly (55) in transmission connection with the limiting assembly (54) and the winding mold (4). The pulling device (6) comprises a clamping plate assembly (61) vertically and slidably arranged on the line concentration assembly (53), and a power assembly (62) in power connection with the control assembly (55).
Description
本发明涉及泵生产领域,具体为一种消防泵组装设备。The invention relates to the field of pump production, in particular to a fire pump assembly equipment.
消防泵是消防系统的一种必备的设备,可以增加压力、补充水源和补充泡沫,从而可以达到灭火的目的,消防泵由电机、泵体及叶轮组成,其中电机线圈的生产大多需要人工进行绕制,人工绕制的线圈易出现不紧实的现象,影响电机质量,进而影响消防泵的质量,并且人工绕制线圈效率低下。The fire pump is a necessary equipment for the fire protection system, which can increase the pressure, supplement the water source and supplement the foam, so as to achieve the purpose of extinguishing the fire. The fire pump is composed of a motor, a pump body and an impeller, and the production of the motor coil is mostly manual. Winding, the artificially wound coil is prone to the phenomenon of incompactness, which affects the quality of the motor, which in turn affects the quality of the fire pump, and the efficiency of the manual winding of the coil is low.
中国专利申请号为CN201610855337.X的发明专利公开了一种线圈自动绕线装置,包括机架,绕线主轴和固定在绕线主轴上绕线骨架,绕线主轴的一侧设有供应线材的线筒和引线机构,引线机构包括将从线筒上抽取的线头固定住的固定机构和驱动固定机构从主轴一侧旋转至另一侧的第一驱动机构,主轴另一侧设有用于夹持固定装置上的线头的夹持机构,绕线装置还包括用于将线材固定在绕线骨架上的胶带封贴机构,绕线装置还包括用于控制引线机构和夹持机构的控制器,本发明的线圈自动绕线装置在整个绕线过程无需人工参与,自动化程度高,生产效率高。The invention patent with the Chinese patent application number CN201610855337.X discloses an automatic coil winding device, which includes a frame, a winding spindle and a winding skeleton fixed on the winding spindle. One side of the winding spindle is provided with a wire supplying device. The bobbin and the lead mechanism, the lead mechanism includes a fixing mechanism for fixing the thread end drawn from the bobbin and a first driving mechanism for driving the fixing mechanism to rotate from one side of the main shaft to the other side, and the other side of the main shaft is provided with a clamping device for clamping The clamping mechanism of the wire head on the fixing device, the winding device also includes a tape sealing mechanism for fixing the wire on the winding frame, and the winding device also includes a controller for controlling the lead mechanism and the clamping mechanism. The invented coil automatic winding device does not need manual participation in the whole winding process, has a high degree of automation and high production efficiency.
但是,该发明对绕点头进行固定防止线圈松散,不能保证绕线过程中线圈不会出现松散。However, the invention fixes the winding head to prevent the coil from loosening, and cannot guarantee that the coil will not loosen during the winding process.
针对上述问题,本发明的目的之一提供了一种消防泵组装设备,其使一个绕线槽绕制一定圈数之后,并通过控制组件和限位组件的配合驱使集线组件移动至与下一个绕线槽对齐直至所有绕线槽内均绕线完成,并且每个绕线槽在绕线的同时夹板组件在动力组件的作用下对线束进行间隔的拉扯,使得缠绕在绕线槽内的线圈更加的紧实,方便后续电机及消防泵组装的同时可提高电机及消防泵的品质。In view of the above problems, one of the objectives of the present invention is to provide a fire pump assembling equipment, which makes a winding slot wound a certain number of turns, and drives the hub assembly to move to the lower position through the cooperation of the control assembly and the limit assembly. A winding slot is aligned until all winding slots are wound, and each winding slot is wound while the splint assembly pulls the wire harness at intervals under the action of the power assembly, so that the wires wound in the winding slot are The coil is more compact, which facilitates the subsequent assembly of the motor and fire pump, and improves the quality of the motor and fire pump.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种消防泵组装设备,包括工作台,所述工作台上设置有驱动装置及控制该驱动装置启停的计数装置,包括:A fire pump assembly equipment, including a workbench, a drive device and a counting device for controlling the start and stop of the drive device are arranged on the workbench, including:
绕线模具,所述绕线模具包括与所述驱动装置固定连接的安装架以及固定安装在所述安装架上的芯体;所述芯体上设置又若干组绕线槽;a winding die, the winding die comprises a mounting frame fixedly connected with the driving device and a core body fixedly mounted on the mounting frame; the core body is provided with several groups of winding grooves;
放线装置,所述放线装置包括正对绕线模具设置的放线支架、设置在所述放线支架及所述绕线模具之间的固定台、滑动设置在所述固定台上且与若干组所述绕线槽依次对齐的集线组件、转动安装在所述固定台内且与所述集线组件抵触设置的限位组件以及传动连接所述限位组件及所述绕线模具的控制组件;以及A pay-off device, the pay-off device comprises a pay-off bracket arranged facing the winding die, a fixing table arranged between the wire-paying bracket and the winding die, slidably arranged on the fixing table and connected with the winding die. A plurality of sets of wire-collecting assemblies aligned with the wire-winding grooves in sequence, a limiter assembly rotatably installed in the fixing table and arranged in conflict with the wire-collection assembly, and a drive connecting the limiter assembly and the wire-winding die. control components; and
拉扯装置,所述拉扯装置包括上下滑动设置在所述集线组件的夹板组件及与所述控制组件动力连接的动力组件。A pulling device includes a splint assembly that is slid up and down on the hub assembly and a power assembly that is dynamically connected to the control assembly.
作为改进,若干组所述绕线槽同轴设置且均设置为跑道形,若干组所述绕线槽内径沿所述安装架轴线朝远离所述工作台方向依次递增。As an improvement, several groups of the wire winding grooves are arranged coaxially and are all set in a racetrack shape, and the inner diameters of the several groups of the wire winding grooves are sequentially increased along the axis of the mounting frame in a direction away from the workbench.
作为改进,所述放线支架上转动安装有若干组用于引导线材的导线辊,所述放线支架底部放置若干组成卷的线材。As an improvement, several groups of wire rollers for guiding wires are rotatably installed on the pay-off support, and several coils of wires are placed at the bottom of the pay-off support.
作为改进,所述集线组件包括滑动设置在所述固定台上的滑动座、固定安装在所述滑动座上且与所述绕线槽可对齐的的导线筒、固定安装在所述固定台长度方向一端的固定板以及弹性连接所述滑动座及所述固定板的弹簧a。As an improvement, the wire hub assembly includes a sliding seat slidably arranged on the fixing table, a wire barrel fixedly installed on the sliding seat and alignable with the wire winding groove, and a wire barrel fixedly installed on the fixing table A fixed plate at one end in the longitudinal direction and a spring a that elastically connects the sliding seat and the fixed plate.
作为改进,所述限位组件包括沿所述固定台长度方向阵列且上下滑动设置在该固定台上的若干组限位块、对应固定安装在所述限位块541底部的凸块a、转动安装在所述固定台内的转轴以及螺旋阵列在所述转轴上切与所述凸块a一一对应设置的凸块b;所述凸块b与所述凸块a可抵触设置。As an improvement, the limit assembly includes several sets of limit blocks arranged in an array along the length of the fixed table and slid up and down on the fixed table; The rotating shaft and the helical array installed in the fixing table cut bumps b on the rotating shaft which are arranged in a one-to-one correspondence with the bumps a; the bumps b and the bumps a can be set against each other.
作为改进,所述控制组件包括与所述转轴同轴固定的齿轮、转动安装在所述齿轮一侧且与所述齿轮可啮合设置的缺齿以及传动连接所述缺齿及所述安装架的皮带轮组件a。As an improvement, the control assembly includes a gear coaxially fixed with the rotating shaft, a missing tooth that is rotatably mounted on one side of the gear and can be meshed with the gear, and a gear that drives the missing tooth and the mounting bracket. Pulley assembly a.
作为改进,所述夹板组件包括沿所述导线筒经向弹性滑动设置在其侧壁上的顶杆、固定安装在所述顶杆且设置在所述导线筒内部的夹板、沿所述固定台长度方向弹性滑动设置在所述导线筒上方的横移板、固定安装在所述横移板一端的固定块以及沿所述横移板长度方向阵列在所述横移板底部且与所述顶杆可抵触设置的若干组凸块c。As an improvement, the splint assembly includes an ejector rod elastically slidably arranged on the side wall of the wire barrel along the longitudinal direction of the wire barrel, a plywood fixedly installed on the ejector rod and arranged inside the wire barrel, A traverse plate elastically slidably arranged above the wire barrel in the longitudinal direction, a fixed block fixedly installed at one end of the traverse plate, and arrayed at the bottom of the traverse plate along the length direction of the traverse plate and connected to the top of the traverse plate The rod can interfere with several sets of projections c provided.
作为改进,所述动力组件包括转动安装在所述固定台一侧的转盘、圆周阵列在所述转盘上且与所述固定块可抵触设置的若干组凸块d以及传动连接所述转盘及所述控制组件的皮带轮组件b。As an improvement, the power assembly includes a turntable rotatably mounted on one side of the fixing table, a plurality of groups of projections d circumferentially arrayed on the turntable and arranged in conflict with the fixing blocks, and drively connecting the turntable and all The pulley assembly b of the control assembly.
本发明的目的之二是针对现有技术的不足之处,提供了一种消防泵组装工艺,包括以下步骤:The second purpose of the present invention is to aim at the deficiencies of the prior art, and provide a fire pump assembly process, comprising the following steps:
步骤一:放线,若干组成卷的线材放置在放线支架下方,之后将每卷漆包线中的线材分别绕过一个导线辊并穿过正对位于边缘处的绕线槽的导线筒形成线束,线束端部固定在所述绕线槽内,之后驱动装置带动所述安装架转动若干圈,线束绕在绕线槽内;Step 1: Paying off, placing a number of coiled wires under the pay-off support, and then passing the wires in each roll of enameled wire around a wire roller and passing through the wire barrel facing the wire winding groove at the edge to form a wire bundle, The end of the wire harness is fixed in the wire winding slot, and then the driving device drives the mounting frame to rotate several times, and the wire harness is wound in the wire winding slot;
步骤二:捋线,与步骤一同时进行,所述安装架转动带动转盘进行转动,若干凸块d依次与横移板抵触并带动所述横移板进行往复移动,进而所述顶杆与凸块c连续抵触,使得夹板间隔下移与所述导线筒配合对线束产生拉扯;Step 2: Stretch the wire, which is carried out at the same time as step 1. The rotation of the mounting frame drives the turntable to rotate, and several bumps d are in contact with the traverse plate in sequence and drive the traverse plate to reciprocate. The block c continuously interferes, so that the splint moves downward at intervals and cooperates with the wire barrel to pull the wire harness;
步骤三:绕线槽切换,经步骤一之后,缺齿转动并驱动齿轮转动一定角度,进而带动转轴转动一定角度,使得处于抵触状态的凸块a及凸块b脱离配合,下一个所述凸块a及所述凸块b抵触配合,滑动座移动至与下一个限位块抵触,所述导线筒移动至与下一个所述绕线槽对齐;Step 3: Switch the winding slot. After step 1, the missing tooth rotates and drives the gear to rotate at a certain angle, which in turn drives the rotating shaft to rotate at a certain angle, so that the bump a and bump b in the conflicting state are disengaged, and the next bump The block a and the bump b are in interference fit, the sliding seat moves to collide with the next limit block, and the wire barrel moves to align with the next wire winding groove;
步骤四:电机组装;经步骤一和步骤二重复若干次之后,工人将绕线完成的线圈与定子铁心进行装配形成定子绕组,之后将该定子绕组安装至电机内;Step 4: Motor assembly; after steps 1 and 2 are repeated several times, the worker assembles the wound coil and the stator core to form a stator winding, and then installs the stator winding into the motor;
步骤五:消防泵组装;经步骤三之后,工人将电机、叶轮及泵壳进行组装形成消防泵。Step 5: Assemble the fire pump; after Step 3, the worker assembles the motor, the impeller and the pump casing to form the fire pump.
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)本发明中每个绕线槽绕制完成的同时,可通缺齿和齿轮的配合使得转轴转动一定角度,使得导线筒与下一个绕线槽对齐并进行绕线,直至所有的绕线槽均绕有线材,并且配合计数装置实现线圈的自动绕制,大大提高了线圈生产效率;(1) When the winding of each winding slot in the present invention is completed, the shaft can be rotated by a certain angle through the cooperation of the missing teeth and the gear, so that the wire barrel is aligned with the next winding slot and the winding is performed until all the windings are wound. The wire grooves are all wound with wire rods, and the coil is automatically wound with the counting device, which greatly improves the coil production efficiency;
(2)本发明中每个绕线槽进行线材绕制时,绕线模具转动并带动横移板进行往复的横向移动,进而使得顶杆和凸块c抵触,进而使得夹板间隔下移与导线筒形成挤压部对线束进行拉扯,使得缠绕形成的线圈更加紧实,防止线圈松散,提高电机装配效率,同时提高消防泵的质量;(2) In the present invention, when each winding slot is used for wire winding, the winding die rotates and drives the traverse plate to perform reciprocating lateral movement, thereby causing the ejector rod to collide with the bump c, thereby causing the splint to move downward at a distance from the wire. The barrel forming extrusion part pulls the wire harness, making the coil formed by winding more compact, preventing the coil from loosening, improving the motor assembly efficiency, and improving the quality of the fire pump;
(3)本发明中线材在导线辊的作用下形成的线束不会出现打结的现象,提高了线圈的品质的同时也进一步的提高了消防泵的品质。(3) In the present invention, the wire harness formed by the wire rod under the action of the wire roller will not be knotted, which improves the quality of the coil and further improves the quality of the fire pump.
综上所述,本发明具有结构简单、设计巧妙、绕线效率高和生产出的消防泵品质高等优点,尤其适用于消防泵的电机线圈的生产。To sum up, the invention has the advantages of simple structure, ingenious design, high winding efficiency and high quality of the produced fire pump, and is especially suitable for the production of the motor coil of the fire pump.
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为图1中A处放大图;Fig. 2 is an enlarged view at A in Fig. 1;
图3为图1中B处放大图;Fig. 3 is an enlarged view at B in Fig. 1;
图4为绕线状态图;Figure 4 is a winding state diagram;
图5为图4中C处放大图;Fig. 5 is an enlarged view at C in Fig. 4;
图6为固定台剖视结构图;6 is a cross-sectional structural view of a fixed platform;
图7为图6中D处放大图;Fig. 7 is an enlarged view at D in Fig. 6;
图8为转轴结构示意图;8 is a schematic diagram of the structure of the rotating shaft;
图9为转轴侧面结构示意图;9 is a schematic view of the side structure of the rotating shaft;
图10为夹板组件剖视结构图;Figure 10 is a cross-sectional structural view of the splint assembly;
图11为图10中E处放大图;Fig. 11 is an enlarged view at E in Fig. 10;
图12为动力组件结构示意图;Figure 12 is a schematic structural diagram of a power assembly;
图13为本发明的工艺流程图。Figure 13 is a process flow diagram of the present invention.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、 “右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“ 顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
此外,术语“第一”、 “第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, etc. The positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation of the present invention.
In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
实施例一:Example 1:
如图1所示,一种消防泵组装设备,包括工作台1,所述工作台1上设置有驱动装置2及控制该驱动装置2启停的计数装置3,包括:As shown in Figure 1, a fire pump assembly equipment, including a workbench 1, the workbench 1 is provided with a drive device 2 and a counting device 3 for controlling the start and stop of the drive device 2, including:
绕线模具4,所述绕线模具4包括与所述驱动装置2固定连接的安装架41以及固定安装在所述安装架41上的芯体42;所述芯体42上设置又若干组绕线槽421;A winding die 4, the winding die 4 includes a mounting frame 41 fixedly connected to the driving device 2 and a core body 42 fixedly mounted on the mounting frame 41; the core body 42 is provided with several sets of windings wire slot 421;
放线装置5,所述放线装置5包括正对绕线模具4设置的放线支架51、设置在所述放线支架51及所述绕线模具4之间的固定台52、滑动设置在所述固定台52上且与若干组所述绕线槽421依次对齐的集线组件53、转动安装在所述固定台52内且与所述集线组件53抵触设置的限位组件54以及传动连接所述限位组件54及所述绕线模具4的控制组件55;以及The pay-off device 5, the pay-off device 5 comprises a pay-off bracket 51 arranged facing the winding die 4, a fixed table 52 arranged between the pay-off bracket 51 and the winding die 4, and a fixed table 52 arranged slidably on the The hub assembly 53 on the fixing table 52 and aligned with several groups of the wire winding grooves 421 in sequence, the limiting assembly 54 rotatably installed in the fixing table 52 and arranged against the hub assembly 53, and the transmission connecting the limiting component 54 and the control component 55 of the winding die 4; and
拉扯装置6,所述拉扯装置6包括上下滑动设置在所述集线组件53的夹板组件61及与所述控制组件55动力连接的动力组件62。The pulling device 6 , the pulling device 6 includes a splint assembly 61 , which is slidably arranged on the hub assembly 53 , and a power assembly 62 that is dynamically connected with the control assembly 55 .
需要说明的是,消防泵7包括电机8、泵壳9及叶轮11,所述电机8的内设置有定子绕组81,所述定子绕组81包括铁心811和绕设在所述铁心811上的线圈812。It should be noted that the fire pump 7 includes a motor 8 , a pump casing 9 and an impeller 11 . The motor 8 is provided with a stator winding 81 , and the stator winding 81 includes an iron core 811 and a coil wound on the iron core 811 812.
进一步的,如图3和图4所示,若干组所述绕线槽421同轴设置且均设置为跑道形,若干组所述绕线槽421内径沿所述安装架41轴线朝远离所述工作台1方向依次递增。Further, as shown in FIG. 3 and FIG. 4 , several groups of the wire winding grooves 421 are coaxially arranged and are all set in a racetrack shape, and the inner diameters of the several groups of the wire winding grooves 421 move away from the The direction of workbench 1 increases sequentially.
进一步的,所述放线支架51上转动安装有若干组用于引导线材的导线辊511,所述放线支架51底部放置若干组成卷的线材。Further, several sets of wire rollers 511 for guiding wires are rotatably installed on the wire pay-off bracket 51 , and several coils of wires are placed at the bottom of the wire pay-off frame 51 .
需要说明的是,绕制所述线圈812的线材为漆包线。It should be noted that the wire for winding the coil 812 is an enameled wire.
更需要说明的是,成卷的线材放置在所述放线支架51下,使用时将线材绕过所述导线辊511,并且一个所述导线辊511对应一根线材。It should be noted that the coiled wire is placed under the pay-off support 51, and the wire is passed around the wire roll 511 during use, and one wire roll 511 corresponds to one wire.
进一步的,所述集线组件53包括滑动设置在所述固定台52上的滑动座531、固定安装在所述滑动座531上且与所述绕线槽421可对齐的的导线筒532、固定安装在所述固定台52长度方向一端的固定板533以及弹性连接所述滑动座531及所述固定板533的弹簧a534。Further, the hub assembly 53 includes a sliding seat 531 slidably arranged on the fixing table 52 , a wire barrel 532 fixedly mounted on the sliding seat 531 and alignable with the wire winding groove 421 , a fixed A fixing plate 533 installed on one end of the fixing table 52 in the longitudinal direction and a spring a534 elastically connecting the sliding seat 531 and the fixing plate 533 .
需要说明的是,如图4和图5所示,若干组线材穿过所述导线筒532形成线束。It should be noted that, as shown in FIGS. 4 and 5 , several groups of wires pass through the wire barrel 532 to form a wire bundle.
进一步的,如图6至图9所示,所述限位组件54包括沿所述固定台52长度方向阵列且上下滑动设置在该固定台52上的若干组限位块541、对应固定安装在所述限位块541底部的凸块a542、转动安装在所述固定台52内的转轴543以及螺旋阵列在所述转轴543上切与所述凸块a542一一对应设置的凸块b544;所述凸块b544与所述凸块a542可抵触设置。Further, as shown in FIG. 6 to FIG. 9 , the limiting assembly 54 includes a plurality of sets of limiting blocks 541 arranged along the length of the fixing table 52 and slid up and down on the fixing table 52 . The bump a542 at the bottom of the limiting block 541, the rotating shaft 543 rotatably installed in the fixing table 52, and the spiral array cut the bump b544 on the rotating shaft 543 corresponding to the bump a542 one-to-one; The bump b544 and the bump a542 can be arranged in conflict with each other.
进一步的,如图11所示,所述控制组件55包括与所述转轴543同轴固定的齿轮551、转动安装在所述齿轮551一侧且与所述齿轮551可啮合设置的缺齿552以及传动连接所述缺齿552及所述安装架41的皮带轮组件a553。Further, as shown in FIG. 11 , the control assembly 55 includes a gear 551 coaxially fixed with the rotating shaft 543 , a missing tooth 552 rotatably mounted on one side of the gear 551 and engageable with the gear 551 , and The missing tooth 552 and the pulley assembly a553 of the mounting frame 41 are connected in a driving manner.
需要说明的是,所述绕线模具4转动,一个所述绕线槽421完成绕线之后,同时通过所述皮带轮组件a553驱动所述缺齿552进行转动,进而所述缺齿552的齿部驱动所述齿轮551及所述转轴543转动45°,在所述转轴543的转动作用下,抵触配合的所述凸块a542及所述凸块b544脱离配合,同时下一个所述凸块a542及所述凸块b544抵触配合,并带动与该凸块a542对应所述限位块541上移,在所述弹簧a534的作用下,所述滑动座531移动至与凸出所述固定台52的所述限位块541抵触,进而所述导线筒532与下一个所述绕线槽421对齐,之后所述安装架41转动对下一个所述绕线槽421进行绕线。It should be noted that, after the winding die 4 rotates, one of the winding grooves 421 completes winding, and the missing tooth 552 is driven to rotate by the pulley assembly a553 at the same time, and then the tooth portion of the missing tooth 552 is rotated. The gear 551 and the rotating shaft 543 are driven to rotate 45°. Under the rotation of the rotating shaft 543, the bump a542 and the bump b544 that are in conflict with each other are disengaged, and the next bump a542 and The bump b544 interferes with and drives the limit block 541 corresponding to the bump a542 to move upward. Under the action of the spring a534 , the sliding seat 531 moves to the position protruding from the fixing table 52 . The limiting block 541 is in contact, and the wire barrel 532 is aligned with the next wire winding slot 421 , and then the mounting bracket 41 rotates to wind the next wire winding slot 421 .
进一步的,如图2、图10和图11所示,所述夹板组件61包括沿所述导线筒532经向弹性滑动设置在其侧壁上的顶杆611、固定安装在所述顶杆611且设置在所述导线筒532内部的夹板612、沿所述固定台52长度方向弹性滑动设置在所述导线筒532上方的横移板613、固定安装在所述横移板613一端的固定块614以及沿所述横移板613长度方向阵列在所述横移板613底部且与所述顶杆611可抵触设置的若干组凸块c615。Further, as shown in FIG. 2 , FIG. 10 and FIG. 11 , the splint assembly 61 includes a push rod 611 that is elastically slidably arranged on the side wall of the wire barrel 532 along the meridian direction, and is fixedly installed on the push rod 611 . And the splint 612 arranged inside the wire barrel 532, the traverse plate 613 arranged above the wire barrel 532 elastically sliding along the length of the fixing table 52, and the fixing block fixedly installed on one end of the traverse plate 613 614 and several groups of bumps c615 arrayed at the bottom of the traverse plate 613 along the length direction of the traverse plate 613 and can be arranged against the top rod 611 .
进一步的,如图12所示,所述动力组件62包括转动安装在所述固定台52一侧的转盘621、圆周阵列在所述转盘621上且与所述固定块614可抵触设置的若干组凸块d622以及传动连接所述转盘621及所述控制组件55的皮带轮组件b623。Further, as shown in FIG. 12 , the power assembly 62 includes a turntable 621 rotatably mounted on one side of the fixing table 52 , and a plurality of groups that are circumferentially arrayed on the turntable 621 and can be arranged against the fixing block 614 . The convex block d622 and the pulley assembly b623 that drively connect the turntable 621 and the control assembly 55 .
需要说明的是,所述皮带轮组件b623与所述皮带轮组件a553动力连接。It should be noted that the pulley assembly b623 is powered with the pulley assembly a553.
更需要说明的是,所述安装架41转动的带动所述绕线槽421进行绕线的同时,在所述皮带轮组件a553和皮带轮组件b623的作用下,所述转盘621进行转动,进而若干组所述凸块d622连续与所述固定块614抵触,进而带动所述横移板613往复横移,进而所述顶杆611交替与所述凸块c615进行抵触,进而实现所述夹板612的上下移动,所述夹板612配合所述导线筒532对线束进行拉扯,使缠绕在所述绕线槽421内的先更加的紧实。It should be noted that, while the rotation of the mounting bracket 41 drives the winding slot 421 to perform winding, under the action of the pulley assembly a553 and the pulley assembly b623, the turntable 621 rotates, and then several groups of The protruding block d622 continuously collides with the fixing block 614, thereby driving the traverse plate 613 to reciprocate and traverse, and then the ejector rod 611 alternately collides with the protruding block c615, thereby realizing the up and down of the clamping plate 612. Moving, the splint 612 cooperates with the wire barrel 532 to pull the wire harness, so that the wire wrapped in the wire winding groove 421 is more compact.
着重需要说明的是,一个所述绕线槽421对应一个所述凸块c615,保证了每个所述绕线槽421进行缠绕时,线束均会被拉扯。It should be noted that one of the wire winding slots 421 corresponds to one of the bumps c615, which ensures that the wire harness will be pulled when each wire winding slot 421 is wound.
值得一提的是,所述夹板612底部为柔性材料,可保证线材不会被划伤。It is worth mentioning that the bottom of the splint 612 is made of a flexible material, which can ensure that the wire will not be scratched.
实施例二:Embodiment 2:
如图13所示,参照实施例一描述本发明实施例二的一种消防泵组装工艺,包括以下步骤:As shown in FIG. 13 , a fire pump assembly process according to Embodiment 2 of the present invention is described with reference to Embodiment 1, including the following steps:
步骤一:放线,若干组成卷的线材放置在放线支架51下方,之后将每卷漆包线中的线材分别绕过一个导线辊511并穿过正对位于边缘处的绕线槽421的导线筒532形成线束,线束端部固定在所述绕线槽421内,之后驱动装置2带动所述安装架41转动若干圈,线束绕在绕线槽421内;Step 1: Paying off, a number of coils of wires are placed under the pay-off support 51, and then the wires in each enameled wire are respectively passed around a wire roller 511 and passed through the wire drum facing the winding groove 421 at the edge. 532 forms a wire harness, the end of the wire harness is fixed in the wire winding slot 421, and then the drive device 2 drives the mounting frame 41 to rotate several times, and the wire harness is wound in the wire winding slot 421;
步骤二:捋线,与步骤一同时进行,所述安装架41转动带动转盘621进行转动,若干凸块d622依次与横移板613抵触并带动所述横移板613进行往复移动,进而所述顶杆611与凸块c615连续抵触,使得夹板612间隔下移与所述导线筒532配合对线束产生拉扯;Step 2: Stretch the wire, which is carried out at the same time as step 1. The rotation of the mounting frame 41 drives the turntable 621 to rotate, and several bumps d622 collide with the traverse plate 613 in sequence and drive the traverse plate 613 to reciprocate, and then the The ejector rod 611 is in continuous contact with the bump c615, so that the splint 612 moves downward at intervals and cooperates with the wire barrel 532 to pull the wire harness;
步骤三:绕线槽切换,经步骤一之后,缺齿552转动并驱动齿轮551转动一定角度,进而带动转轴543转动一定角度,使得处于抵触状态的凸块a542及凸块b544脱离配合,下一个所述凸块a542及所述凸块b544抵触配合,滑动座531移动至与下一个限位块541抵触,所述导线筒532移动至与下一个所述绕线槽421对齐;Step 3: Switch the winding slot. After step 1, the missing tooth 552 rotates and drives the gear 551 to rotate by a certain angle, which in turn drives the rotating shaft 543 to rotate by a certain angle, so that the bumps a542 and b544 in the conflicting state are disengaged, and the next The protruding block a542 and the protruding block b544 collide with each other, the sliding seat 531 moves to collide with the next limiting block 541 , and the wire barrel 532 moves to align with the next winding slot 421 ;
步骤四:电机组装;经步骤一和步骤二重复若干次之后,工人将绕线完成的线圈与定子铁心进行装配形成定子绕组,之后将该定子绕组安装至电机内;Step 4: Motor assembly; after steps 1 and 2 are repeated several times, the worker assembles the wound coil and the stator core to form a stator winding, and then installs the stator winding into the motor;
步骤五:消防泵组装;经步骤三之后,工人将电机、叶轮及泵壳进行组装形成消防泵。Step 5: Assemble the fire pump; after Step 3, the worker assembles the motor, the impeller and the pump casing to form the fire pump.
需要说明的是,步骤四和步骤五均由人工完成。It should be noted that both steps 4 and 5 are performed manually.
工作过程:work process:
若干根线材绕过所述导线辊511并在所述导线筒532内汇集成一条线束,之后将线束固定在最边缘处的所述绕线槽421内,之后所述安装架41开始线束绕在所述绕线槽421内,同时所述安装架41 通过所述皮带轮组件a553带动所述缺齿552进行转动,所述安装架41转动若干圈之后,所述缺齿552的齿部带动所述齿轮551转动45°,抵触配合的所述凸块a542及所述凸块b544脱离配合,同时下一个所述凸块a542及所述凸块b544抵触配合,并带动与该凸块a542对应所述限位块541上移,在所述弹簧a534的作用下,所述滑动座531移动至与凸出所述固定台52的所述限位块541抵触,进而所述导线筒532与下一个所述绕线槽421对齐,所述安装架41持续转动,下一个所述绕线槽421进行绕线,按照上述过程直至所有的所述绕线槽421均完成绕线,并且每个绕线槽421进行绕线的过程中,所述皮带轮组件a553和皮带轮组件b623的作用下,所述转盘621进行转动,进而若干组所述凸块d622连续与所述固定块614抵触,进而带动所述横移板613往复横移,进而所述顶杆611交替与所述凸块c615进行抵触,进而实现所述夹板612的上下移动,所述夹板612配合所述导线筒532对线束进行拉扯。Several wires go around the wire roller 511 and are assembled into a wire bundle in the wire barrel 532, and then the wire bundle is fixed in the wire winding slot 421 at the most edge, and then the mounting frame 41 starts to wind the wire bundle around the wire. Inside the winding slot 421, the mounting bracket 41 drives the missing tooth 552 to rotate through the pulley assembly a553. After the mounting bracket 41 rotates several times, the tooth portion of the missing tooth 552 drives the The gear 551 rotates 45°, the bump a542 and the bump b544 that are in conflict with each other are disengaged, and at the same time, the next bump a542 and the bump b544 collide with each other, and drive the bump a542 corresponding to the The limit block 541 moves upward, and under the action of the spring a534, the sliding seat 531 moves to collide with the limit block 541 protruding from the fixing table 52, and then the wire barrel 532 and the next The winding slots 421 are aligned, the mounting frame 41 continues to rotate, and the next winding slot 421 is wound. Follow the above process until all the winding slots 421 are wound, and each winding slot 421 is wound. During the winding process of 421, under the action of the pulley assembly a553 and the pulley assembly b623, the turntable 621 rotates, and then several groups of the bumps d622 continuously collide with the fixed block 614, thereby driving the horizontal The moving plate 613 reciprocates and traverses, and then the ejector rods 611 alternately collide with the protrusions c615, thereby realizing the up and down movement of the clamping plate 612. The clamping plate 612 cooperates with the wire barrel 532 to pull the wire harness.
Claims (9)
- 一种消防泵组装设备,包括工作台(1),所述工作台(1)上设置有驱动装置(2)及控制该驱动装置(2)启停的计数装置(3),其特征在于,包括:A fire pump assembly equipment, comprising a workbench (1), a drive device (2) and a counting device (3) for controlling the start and stop of the drive device (2) are arranged on the workbench (1), characterized in that, include:绕线模具(4),所述绕线模具(4)包括与所述驱动装置(2)固定连接的安装架(41)以及固定安装在所述安装架(41)上的芯体(42);所述芯体(42)上设置又若干组绕线槽(421);A winding die (4), the winding die (4) comprising a mounting bracket (41) fixedly connected to the driving device (2) and a core (42) fixedly mounted on the mounting bracket (41) ; The core body (42) is provided with several groups of winding slots (421);放线装置(5),所述放线装置(5)包括正对绕线模具(4)设置的放线支架(51)、设置在所述放线支架(51)及所述绕线模具(4)之间的固定台(52)、滑动设置在所述固定台(52)上且与若干组所述绕线槽(421)依次对齐的集线组件(53)、转动安装在所述固定台(52)内且与所述集线组件(53)抵触设置的限位组件(54)以及传动连接所述限位组件(54)及所述绕线模具(4)的控制组件(55);以及A pay-off device (5), the pay-off device (5) comprises a pay-off bracket (51) disposed opposite to the winding die (4), the pay-off bracket (51) and the winding die ( 4) Between the fixing table (52), the hub assembly (53) which is slidably arranged on the fixing table (52) and is aligned with several groups of the winding grooves (421) in sequence, and is rotatably installed on the fixing table (53). A limit assembly (54) provided in the table (52) and in conflict with the hub assembly (53), and a control assembly (55) drivingly connected to the limit assembly (54) and the winding die (4) ;as well as拉扯装置(6),所述拉扯装置(6)包括上下滑动设置在所述集线组件(53)的夹板组件(61)及与所述控制组件(55)动力连接的动力组件(62)。A pulling device (6), the pulling device (6) includes a splint assembly (61) that is slidably arranged on the hub assembly (53) up and down, and a power assembly (62) that is dynamically connected to the control assembly (55).
- 根据权利要求1所述的一种消防泵组装设备,其特征在于,若干组所述绕线槽(421)同轴设置且均设置为跑道形,若干组所述绕线槽(421)内径沿所述安装架(41)轴线朝远离所述工作台(1)方向依次递增。The fire pump assembly equipment according to claim 1, characterized in that, several groups of the winding grooves (421) are coaxially arranged and are all set in a racetrack shape, and the inner diameters of the several groups of the winding grooves (421) are along the The axes of the mounting brackets (41) gradually increase in the direction away from the workbench (1).
- 根据权利要求1所述的一种消防泵组装设备,其特征在于,所述放线支架(51)上转动安装有若干组用于引导线材的导线辊(511),所述放线支架(51)底部放置若干组成卷的线材。The fire pump assembling equipment according to claim 1, characterized in that, several sets of wire rollers (511) for guiding wires are rotatably mounted on the wire pay-off bracket (51), and the wire pay-off bracket (51) ) at the bottom place several wires that make up the coil.
- 根据权利要求1所述的一种消防泵组装设备,其特征在于,所述集线组件(53)包括滑动设置在所述固定台(52)上的滑动座(531)、固定安装在所述滑动座(531)上且与所述绕线槽(421)可对齐的的导线筒(532)、固定安装在所述固定台(52)长度方向一端的固定板(533)以及弹性连接所述滑动座(531)及所述固定板(533)的弹簧a(534)。The fire pump assembly equipment according to claim 1, characterized in that, the hub assembly (53) comprises a sliding seat (531) slidably arranged on the fixing table (52), and is fixedly installed on the A wire barrel (532) on the sliding seat (531) and alignable with the wire winding groove (421), a fixing plate (533) fixed on one end of the fixing table (52) in the length direction, and elastically connecting the The sliding seat (531) and the spring a (534) of the fixing plate (533).
- 根据权利要求4所述的一种消防泵组装设备,其特征在于,所述限位组件(54)包括沿所述固定台(52)长度方向阵列且上下滑动设置在该固定台(52)上的若干组限位块(541)、对应固定安装在所述限位块(541)底部的凸块a(542)、转动安装在所述固定台(52)内的转轴(543)以及螺旋阵列在所述转轴(543)上切与所述凸块a(542)一一对应设置的凸块b(544);所述凸块b(544)与所述凸块a(542)可抵触设置。The fire pump assembling equipment according to claim 4, characterized in that the limiting component (54) comprises an array along the length direction of the fixing table (52) and is arranged on the fixing table (52) by sliding up and down A number of sets of limit blocks (541), corresponding to the protrusions a (542) fixedly installed at the bottom of the limit blocks (541), the rotating shaft (543) rotatably installed in the fixed table (52), and the spiral array Cut bumps b (544) corresponding to the bumps a (542) on the rotating shaft (543); the bumps b (544) and the bumps a (542) can be set against each other .
- 根据权利要求5所述的一种消防泵组装设备,其特征在于,所述控制组件(55)包括与所述转轴(543)同轴固定的齿轮(551)、转动安装在所述齿轮(551)一侧且与所述齿轮(551)可啮合设置的缺齿(552)以及传动连接所述缺齿(552)及所述安装架(41)的皮带轮组件a(553)。The fire pump assembly equipment according to claim 5, wherein the control assembly (55) comprises a gear (551) fixed coaxially with the rotating shaft (543), and is rotatably mounted on the gear (551). A missing tooth (552) on one side of the gear (551) which can be engaged with the gear (551) and a pulley assembly a (553) drivingly connecting the missing tooth (552) and the mounting frame (41).
- 根据权利要求4所述的一种消防泵组装设备,其特征在于,所述夹板组件(61)包括沿所述导线筒(532)经向弹性滑动设置在其侧壁上的顶杆(611)、固定安装在所述顶杆(611)且设置在所述导线筒(532)内部的夹板(612)、沿所述固定台(52)长度方向弹性滑动设置在所述导线筒(532)上方的横移板(613)、固定安装在所述横移板(613)一端的固定块(614)以及沿所述横移板(613)长度方向阵列在所述横移板(613)底部且与所述顶杆(611)可抵触设置的若干组凸块c(615)。The fire pump assembling equipment according to claim 4, characterized in that, the splint assembly (61) comprises a top rod (611) elastically slidably arranged on the side wall of the wire barrel (532) along the meridian direction , a splint (612) fixedly installed on the ejector rod (611) and arranged inside the wire barrel (532), elastically slidingly arranged above the wire barrel (532) along the length direction of the fixing table (52) A traverse plate (613), a fixing block (614) fixedly installed at one end of the traverse plate (613), and arrayed at the bottom of the traverse plate (613) along the length direction of the traverse plate (613) and Several groups of projections c ( 615 ) are provided against the top rod ( 611 ).
- 根据权利要求7所述的一种消防泵组装设备,其特征在于,所述动力组件(62)包括转动安装在所述固定台(52)一侧的转盘(621)、圆周阵列在所述转盘(621)上且与所述固定块(614)可抵触设置的若干组凸块d(622)以及传动连接所述转盘(621)及所述控制组件(55)的皮带轮组件b(623)。The fire pump assembling equipment according to claim 7, characterized in that, the power assembly (62) comprises a turntable (621) rotatably installed on one side of the fixing table (52), and a circular array on the turntable Several groups of projections d (622) on (621) that can be arranged against the fixing block (614) and a pulley assembly b (623) drivingly connecting the turntable (621) and the control assembly (55).
- 一种消防泵组装工艺,其特征在于,包括以下步骤:A fire pump assembly process is characterized in that, comprises the following steps:步骤一:放线,若干组成卷的线材放置在放线支架(51)下方,之后将每卷漆包线中的线材分别绕过一个导线辊(511)并穿过正对位于边缘处的绕线槽(421)的导线筒(532)形成线束,线束端部固定在所述绕线槽(421)内,之后驱动装置(2)带动所述安装架(41)转动若干圈,线束绕在绕线槽(421)内;Step 1: Pay off, place several coiled wires under the pay-off support (51), then pass the wires in each roll of enameled wire around a wire roller (511) and pass through the wire winding grooves located at the edge The wire barrel (532) of (421) forms a wire harness, and the end of the wire harness is fixed in the wire winding groove (421), and then the driving device (2) drives the mounting frame (41) to rotate several times, and the wire harness is wound around the wire winding. in the groove (421);步骤二:捋线,与步骤一同时进行,所述安装架(41)转动带动转盘(621)进行转动,若干凸块d(622)依次与横移板(613)抵触并带动所述横移板(613)进行往复移动,进而所述顶杆(611)与凸块c(615)连续抵触,使得夹板(612)间隔下移与所述导线筒(532)配合对线束产生拉扯;Step 2: Stretch the wire, which is carried out at the same time as Step 1. The rotation of the mounting frame (41) drives the turntable (621) to rotate, and several bumps d (622) collide with the traverse plate (613) in turn and drive the traverse plate (613). The plate (613) moves back and forth, and then the ejector rod (611) continuously collides with the bump c (615), so that the splint (612) moves down at intervals and cooperates with the wire barrel (532) to pull the wire harness;步骤三:绕线槽切换,经步骤一之后,缺齿(552)转动并驱动齿轮(551)转动一定角度,进而带动转轴(543)转动一定角度,使得处于抵触状态的凸块a(542)及凸块b(544)脱离配合,下一个所述凸块a(542)及所述凸块b(544)抵触配合,滑动座(531)移动至与下一个限位块(541)抵触,所述导线筒(532)移动至与下一个所述绕线槽(421)对齐;Step 3: Switch the winding slot. After step 1, the missing tooth (552) rotates and drives the gear (551) to rotate by a certain angle, which in turn drives the rotating shaft (543) to rotate by a certain angle, so that the bump a (542) in a conflicting state and the bump b (544) is disengaged, the next bump a (542) and the bump b (544) collide with each other, and the sliding seat (531) moves to conflict with the next limit block (541), The wire barrel (532) is moved to be aligned with the next wire winding slot (421);步骤四:电机组装;经步骤一和步骤二重复若干次之后,工人将绕线完成的线圈与定子铁心进行装配形成定子绕组,之后将该定子绕组安装至电机内;Step 4: Motor assembly; after steps 1 and 2 are repeated several times, the worker assembles the wound coil and the stator core to form a stator winding, and then installs the stator winding into the motor;步骤五:消防泵组装;经步骤三之后,工人将电机、叶轮及泵壳进行组装形成消防泵。Step 5: Assemble the fire pump; after Step 3, the worker assembles the motor, the impeller and the pump casing to form the fire pump.
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CN112355184B (en) * | 2020-10-14 | 2022-07-22 | 莫诺特泵业(集团)有限公司 | Fire pump assembly equipment and assembly process thereof |
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CN203820208U (en) * | 2014-05-21 | 2014-09-10 | 安徽理工大学 | Multi-wire automatic wire covering machine |
CN106653352A (en) * | 2016-09-27 | 2017-05-10 | 江苏理工学院 | Automatic winding device of coil |
CN109067118A (en) * | 2018-09-26 | 2018-12-21 | 江苏本格自动化科技有限公司 | A kind of winding and inserting all-in-one machine of Full-automatic uniform wiring |
CN110255284A (en) * | 2019-06-19 | 2019-09-20 | 杭州点钢电子商务有限公司 | A kind of three-phase motor stator spooling equipment |
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CN115472426A (en) * | 2022-10-13 | 2022-12-13 | 安徽炬承汽车配件有限公司 | A quick spooling equipment for ignition coil production |
CN117394624A (en) * | 2023-11-23 | 2024-01-12 | 响水县龙威油泵附件有限公司 | Multi-layer winding equipment and method for oil pump motor rotor |
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