WO2022078015A1 - Method for preparing titanium dioxide powder in different morphologies by using solid-phase process - Google Patents

Method for preparing titanium dioxide powder in different morphologies by using solid-phase process Download PDF

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WO2022078015A1
WO2022078015A1 PCT/CN2021/109593 CN2021109593W WO2022078015A1 WO 2022078015 A1 WO2022078015 A1 WO 2022078015A1 CN 2021109593 W CN2021109593 W CN 2021109593W WO 2022078015 A1 WO2022078015 A1 WO 2022078015A1
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solid
titanium dioxide
surfactant
water
centrifuge
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吴月
侯帅帅
夏义文
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安徽景成新材料有限公司
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G23/00Compounds of titanium
    • C01G23/04Oxides; Hydroxides
    • C01G23/047Titanium dioxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G23/00Compounds of titanium
    • C01G23/04Oxides; Hydroxides
    • C01G23/047Titanium dioxide
    • C01G23/08Drying; Calcining ; After treatment of titanium oxide
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/10Particle morphology extending in one dimension, e.g. needle-like
    • C01P2004/16Nanowires or nanorods, i.e. solid nanofibres with two nearly equal dimensions between 1-100 nanometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/30Particle morphology extending in three dimensions
    • C01P2004/38Particle morphology extending in three dimensions cube-like
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/64Nanometer sized, i.e. from 1-100 nanometer

Definitions

  • the invention relates to a method for preparing titanium dioxide powder, in particular to a method for preparing titanium dioxide powder with different shapes by a solid phase method.
  • Titanium dioxide (TiO 2 ) is widely used in the degradation of organic wastewater, the reduction of heavy metal ions, air purification, sterilization, anti-fog and many other fields due to its high photocatalytic activity, good stability, non-toxicity to human body, and low price.
  • the preparation methods of nano titanium dioxide mainly include gas phase method, liquid phase method and solid phase method [Chen X B, Mao S S. Titanium dioxide nanomaterials: synthesis, properties, modifications, and applications, Chem. Rev., 2007, 107(7): 2891-2959].
  • the gas phase method is generally to first vaporize the reaction precursor by specific means to make it undergo physical or chemical changes under gas phase conditions, and then nucleate and grow during the cooling process, and finally form nano-titanium dioxide [Akurati K K, VitalA, Klotz U E , et al. Synthesis of non-aggregated titania nanoparticles in atmospheric pressure diffusion flames, Powder Technol., 2006, 165(2):73-82].
  • the prepared ultrafine particles have the characteristics of high purity, fine particle size, strong chemical activity, high surface activity, good monodispersity, and few aggregated particles.
  • the disadvantage is that the process temperature is high, the requirements for equipment materials are strict, the control requirements for process parameters are precise, and the product cost is high.
  • the liquid-phase method is currently the most important and most researched method in the field of preparation of nano-TiO2 particles in the world. , Liu P G, Cheng X S, et al.
  • a microemulsion is usually a transparent, isotropic thermodynamic composition consisting of four components: water (or electrolyte solution), oil (usually hydrocarbons), surfactants, and cosurfactants (usually alcohols).
  • Stable system [Kim K D, Kim S H, Kim H T. Applying the Taguchi method to the optimization for the synthesis of TiO 2 nanoparticles by hydrolysis of TEOT in micelles, Coll. Surf.
  • the homogeneous monodisperse microemulsion is widely used in the preparation of nanomaterials because the dispersed phase is uniform nanoscale droplets. According to their disperse phase and continuous phase, they can be divided into water-in-oil (W/O) and oil-in-water (O/W) types.
  • Sol-gel method [Neppolian B, Wang Q, Jung H, et al.
  • the solvothermal method is a new method for the preparation of titanium dioxide based on the hydrothermal method [Li G H,Gray K A.Preparation of mixed-phase titanium dioxide nanocomposites via olvothermal processing,Chem.Mater.,2007,19(5) :1143-1146], the preparation principle is similar to that of the hydrothermal method, and the difference from the hydrothermal method is that the water in the hydrothermal method is replaced with an organic solvent or a non-aqueous solvent.
  • the solvothermal synthesis of titanium dioxide is still in the stage of theoretical exploration or laboratory exploration, and more in-depth research is needed on the selection of organic solvents and the optimization of process conditions.
  • Precipitation method is a relatively simple method to prepare nano-TiO 2 [Wang H, Liu P G, Cheng X S, et al. Effect of surfactants on synthesis of TiO 2 nano-particles by homogeneous precipitation method, Powder Technol., 2008, 188(1) : 52-54], direct precipitation usually takes inorganic titanium salt as raw material, directly adds precipitant such as ammonia water to promote its hydrolysis reaction to generate insoluble hydroxide, then separates the precipitation, and obtains TiO 2 particles after washing, drying and calcining .
  • precipitant such as ammonia water
  • the obtained precipitate is generally a colloid, it is difficult to wash and filter; and the product is easy to introduce impurities, so it is rarely used now.
  • the uniform precipitation method uses chemical reactions to generate uniform and slow crystalline ions in the solution. As long as the speed of precipitation is well controlled, the phenomenon of uneven concentration can be avoided.
  • the product has high purity, uniform particle size, and is easy to wash. It effectively solves the problem of impurities in the precipitation caused by the high local concentration in the direct precipitation method.
  • the solid phase method is to prepare TiO 2 powder by the change from solid phase to solid phase, usually by grinding and pulverizing solid materials by mechanical force [Gajovic A, Furic K, Tomasic N, et al.Mechanochemical preparation of nanocrystalline TiO 2 powders and their behavior at high temperatures, J. Alloys Compd., 2005, 398(1-2): 188-199].
  • the solid-phase method has the advantages of simple process, low cost, high yield, and can be mass-produced, but the disadvantages such as easy introduction of impurities in the process limit the development of the solid-phase method.
  • solid-phase method has gradually attracted everyone's attention in the field of preparation of nanomaterials.
  • a method for preparing nano-titanium dioxide powders with different morphologies by a solid-phase method is to provide an alkaline environment by hydrolysis of sodium carbonate, and to obtain nano-products through a chemical reaction with titanium oxysulfate and calcination and other processes.
  • the addition has a regulating effect on the particle size and morphology of titanium dioxide.
  • the innovation lies in the use of solid-phase method to control the chemical reaction, which is simple, fast and easy to operate; at the same time, the orthogonal experimental design is used to systematically study the effects of water dosage, surfactant dosage, surfactant type and calcination temperature on TiO2 crystal types and particles.
  • the object of the present invention is to provide a method for preparing titanium dioxide powders with different shapes by a solid-phase method, the method has simple process conditions, low cost, low requirements for equipment, environmental protection, and large output of titanium dioxide powders, and the operation procedure is continuous. Adjustable and easy to control the experimental process, so it is easy for industrial production; different crystal forms (anatase, anatase and rutile can be prepared by adjusting the experimental parameters (water amount, surfactant amount, surfactant type and calcination temperature) Mixed crystal form, rutile type) titanium dioxide with different morphologies (random, rod-shaped and random, rod-shaped and cubic, cubic); the relatively simple solid-phase grinding is used, which is significantly different from the preparation environment of the general liquid-phase method. Simple and fast preparation of titanium dioxide.
  • a method for preparing titanium dioxide powders with different shapes by a solid-phase method comprises the following steps:
  • S2 add different surfactants in a ceramic mortar and grind for 3min, wherein the cationic surfactant is cetyltrimethylammonium bromide, the anionic surfactant is sodium dodecylbenzenesulfonate, nonionic
  • the surfactant is polyethylene glycol with a molecular weight of 10000, and the proportion of the surfactant to the total amount of the reactants is 2%-6%;
  • the sodium carbonate in the S1 is anhydrous sodium carbonate or hydrated sodium carbonate.
  • the surfactant in S2 is a cationic surfactant, an anionic surfactant or a nonionic surfactant.
  • the cationic surfactant cetyl trimethyl ammonium bromide the anionic surfactant sodium dodecyl benzene sulfonate
  • the non-ionic surfactant polyethylene glycol with a molecular weight of 10000 the surfactant The proportion of the total amount of the reactants is 2%-6%.
  • the consumption of water in the S3 is 3mL-7mL, and the grinding time is 30min-90min.
  • the number of times of washing in S4 is 3 to 7 times.
  • the drying temperature in S5 is 100°C-120°C, and the drying time is 0.5h-2h.
  • the calcination temperature in the S6 is 500°C-900°C, and the calcination time is 1h-2h.
  • the method for preparing titanium dioxide powder of the present invention has simple process conditions, low cost, low requirements for equipment, environmental protection and large output of titanium dioxide powder, and the operation procedure is continuously adjustable, and it is easy to control the experimental process, so it is easy to industrialized production;
  • the method for preparing titanium dioxide powder of the present invention prepares different crystal forms (anatase type, anatase and rutile mixed crystal form, rutile) titanium dioxide with different morphologies (random, rod-like and random, rod-like and cubic, cubic);
  • the method for preparing titanium dioxide powder of the present invention adopts relatively simple solid phase grinding, which is significantly different from the preparation environment of the general liquid phase method, and titanium dioxide is prepared simply and quickly.
  • Fig. 1 is X-ray diffraction (XRD) pattern of the present invention
  • Fig. 2 is the scanning electron microscope (SEM) figure of No. 1 titanium dioxide of the present invention
  • Fig. 3 is the SEM image of No. 2 titanium dioxide of the present invention.
  • Fig. 4 is the SEM image of No. 3 titanium dioxide of the present invention.
  • Fig. 5 is the SEM image of No. 4 titanium dioxide of the present invention.
  • Fig. 6 is the SEM image of No. 5 titanium dioxide of the present invention.
  • Fig. 7 is the SEM image of No. 6 titanium dioxide of the present invention.
  • Fig. 8 is the SEM image of No. 7 titanium dioxide of the present invention.
  • Fig. 9 is the SEM image of No. 8 titanium dioxide of the present invention.
  • Fig. 10 is a SEM image of No. 9 titanium dioxide of the present invention.
  • the added surfactant is cetyl trimethyl ammonium bromide (CTAB), which is ground in a ceramic mortar for 3 minutes, and the ratio of the amount of the surfactant to the total amount of the reactants is 2%;
  • CTAB cetyl trimethyl ammonium bromide
  • the washed solid is placed in an oven at 110° C. for drying for 1 h;
  • the obtained titania powder was detected by XRD, and as shown in FIG. 1( a ), it was anatase-type titania with a particle size of 11.19 nm.
  • the added surfactant is sodium dodecyl benzene sulfonate (SDBS), which is ground in a ceramic mortar for 3 minutes, and the ratio of the amount of the surfactant to the total amount of the reactants is 4%;
  • SDBS sodium dodecyl benzene sulfonate
  • the obtained product was examined by XRD, as shown in Fig. 1(b), and the result showed that the particle size of titanium dioxide was 29.84 nm, and the crystal type was anatase type.
  • the corresponding SEM is shown in Fig. 3, indicating that the titanium dioxide is a mixed structure of rod-like (a small amount) and random (a large amount) at this time.
  • the added surfactant is polyethylene glycol (PEG-10000) with a molecular weight of 10,000 as a non-ionic surfactant, and the proportion of the amount of the surfactant to the total amount of the reactants is 6%;
  • the washed solid is placed in an oven at 100° C. for drying for 1 h;
  • the obtained product was detected by XRD, as shown in Fig. 1(c), the result showed that the particle size of titanium dioxide was 42.59 nm, and the crystal type was rutile.
  • the corresponding SEM is shown in Fig. 4, indicating that the titanium dioxide is a mixed structure of cubic (a large amount) and rod-like (a small amount) at this time.
  • the added surfactant is anionic surfactant sodium dodecylbenzene sulfonate (SDBS), and the proportion of the amount of the surfactant to the total amount of the reactant is 2%;
  • SDBS sodium dodecylbenzene sulfonate
  • the washed solid is placed in an oven at 120°C for drying for 0.5h;
  • the obtained product was detected by XRD, as shown in Figure 1(d), and the result showed that the particle size of titanium dioxide was 38.53 nm, and the crystal type was rutile.
  • the corresponding SEM is shown in Fig. 5, indicating that the titanium dioxide has a cubic structure at this time.
  • the added surfactant is anionic surfactant sodium dodecylbenzene sulfonate (SDBS), and the proportion of the amount of the surfactant to the total amount of the reactants is 4%;
  • the obtained product was detected by XRD, as shown in Fig. 1(e), and the result showed that the particle size of titanium dioxide was 17.90 nm, and the crystal type was anatase type.
  • the corresponding SEM is shown in Fig. 6, indicating that the titanium dioxide has a random structure at this time.
  • the added surfactant is the cationic surfactant cetyl trimethyl ammonium bromide (CTAB), and the proportion of the amount of the surfactant to the total amount of the reactants is 6%;
  • CTAB cetyl trimethyl ammonium bromide
  • the obtained product was tested by XRD, as shown in Figure 1(f), the results showed that the particle size of titanium dioxide was 25.43nm, and the crystal type was a mixed crystal phase of rutile and anatase, of which rutile accounted for 59.17%, The anatase phase accounts for 40.83%.
  • the corresponding SEM is shown in Fig. 7, indicating that the titanium dioxide has a random structure at this time.
  • the added surfactant is polyethylene glycol (PEG-10000) with a molecular weight of 10,000 as a non-ionic surfactant, and the ratio of the amount of the surfactant to the total amount of the reactants is 2%;
  • the washed solid is placed in an oven at 100°C for drying for 0.5h;
  • the obtained product was detected by XRD, as shown in Figure 1(g), the results showed that the particle size of titanium dioxide was 20.37nm, and the crystal type was a mixed crystal phase of rutile type and anatase type, of which rutile phase accounted for 48.71%, The anatase phase accounted for 51.29%.
  • the corresponding SEM is shown in Fig. 8, indicating that the titanium dioxide has a random structure at this time.
  • the added surfactant is that the cationic surfactant is cetyl trimethyl ammonium bromide (CTAB), and the ratio of the amount of the surfactant to the total amount of the reactants is 4%;
  • CTAB cetyl trimethyl ammonium bromide
  • the obtained product was detected by XRD, as shown in Figure 1(h), the result showed that the particle size of titanium dioxide was 47.61 nm, and the crystal type was rutile.
  • the corresponding SEM is shown in Fig. 9, indicating that the titanium dioxide has a mixed structure of rod-like (small amount) and cubic (large amount) at this time.
  • the added surfactant is an anionic surfactant which is sodium dodecylbenzenesulfonate (SDBS), and the proportion of the amount of the surfactant to the total amount of the reactant is 6%;
  • SDBS sodium dodecylbenzenesulfonate
  • the washed solid is placed in an oven at 120° C. for drying for 1 h;
  • the obtained product was detected by XRD, as shown in Figure 1(i), the result showed that the particle size of titanium dioxide was 16.11 nm, and the crystal type was anatase type.
  • the corresponding SEM is shown in Fig. 10, indicating that the titanium dioxide has a random structure at this time.
  • Titanium dioxide samples range from No. 1 to No. 9.
  • (a)-(i) in Figure 1 respectively represent the XRD patterns of No. 1-9 titanium dioxide samples, and their particle sizes are constantly changing ( Figure 1, Table 2).
  • the minimum particle size is 11.19nm
  • the maximum particle size is 47.61nm
  • No. 1, No. 2, No. 5 and No. 9 all obtained pure anatase type titanium dioxide
  • No. 3, No. 4 and No. 8 all obtained pure rutile type titanium dioxide, No. 6 and No.
  • the mixed crystal phases of anatase and rutile were obtained.
  • the orthogonal data is analyzed by the range method. As shown in Table 2, four factors (water amount, surfactant amount, surfactant type and calcination temperature) all have an influence on the particle size of titanium dioxide, and the degree of influence varies from large to large. The smallest order is the calcination temperature, the amount of surfactant, the type of surfactant, and the amount of water, and the optimal solution is determined as the calcination temperature of 500 ° C, the amount of surfactant is 2%, and the type of surfactant is a polymer with a molecular weight of 10,000.
  • the dosage of ethylene glycol (PEG-10000) and water is 5 mL, and the particle size of titanium dioxide prepared according to this parameter is theoretically lower than 11.19 nm.
  • the obtained titanium dioxide powder was detected by SEM, as shown in Figure 2-10, which represented samples No. 1-9 in the orthogonal table in turn.
  • the results showed that the four factors in the orthogonal table (water consumption, surfactant consumption, surfactant type and calcination temperature), the morphology of TiO2 changes.
  • No. 1, No. 5, No. 6, No. 7, No. 9 titanium dioxide samples are all irregular structures
  • No. 2 titanium dioxide sample is a small amount of rod-shaped and a large number of irregular mixed structures
  • No. 3 and No. 8 titanium dioxide samples are a small amount of rod-shaped and Plenty of cube-like hybrid structures
  • No. 4 is a cube-like structure. Therefore, by changing different experimental parameters, titanium dioxide powders with different morphologies (random, random, rod-like, cubic, and cubic) can be obtained.
  • Kn represents the sum of the indicators of the nth level of the factor
  • kn represents the average value of Kn
  • n is 1, 2, 3.
  • description with reference to the terms “one embodiment,” “example,” “specific example,” etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example.
  • schematic representations of the above terms do not necessarily refer to the same embodiment or example.
  • the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

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Abstract

Disclosed is a method for preparing titanium dioxide powder in different morphologies by using a solid-phase process. The method comprises the following steps: S1. weighing titanyl sulfate solid and sodium carbonate solid in a ceramic mortar; S2. adding a different surfactant to the ceramic mortar; S3. adding a small amount of water to the solid mixture and continuing to grind same; S4. transferring the mixture into a centrifuge tube and carrying out centrifugal separation on a centrifugal machine; and after centrifugal separation is completed, pouring out a supernatant, adding water, stirring same for 2-5 minutes by using a glass rod, carrying out centrifugation again, and repeating centrifugation in this manner five times; S5. putting the solid, which has been washed with water, into a drying oven at 110℃ for drying for 1 h; S6. putting the dried powder into a muffle furnace for calcination; and S7. putting the calcined sample into a sample bag. In the present invention, the solid-phase synthesis method for the titanium dioxide powder is simple in terms of process conditions, low in terms of cost and equipment requirements, and is environmentally friendly, has a small particle size of titanium dioxide, a high yield, and continuous and adjustable operation procedures, and facilitates industrial production.

Description

一种固相法制备不同形貌二氧化钛粉体的方法A method for preparing titanium dioxide powders with different morphologies by solid-phase method 技术领域technical field
本发明涉及一种二氧化钛粉体的制备方法,具体是一种固相法制备不同形貌二氧化钛粉体的方法。The invention relates to a method for preparing titanium dioxide powder, in particular to a method for preparing titanium dioxide powder with different shapes by a solid phase method.
背景技术Background technique
二氧化钛(TiO 2)因具有光催化活性高、稳定性好、对人体无毒、价格低廉等优点,广泛应用在有机废水的降解、重金属离子的还原、空气净化、杀菌、防雾等众多领域。 Titanium dioxide (TiO 2 ) is widely used in the degradation of organic wastewater, the reduction of heavy metal ions, air purification, sterilization, anti-fog and many other fields due to its high photocatalytic activity, good stability, non-toxicity to human body, and low price.
纳米二氧化钛的制备方法主要有气相法、液相法和固相法[Chen X B,Mao S S.Titanium dioxide nanomaterials:synthesis,properties,modifications,and applications,Chem.Rev.,2007,107(7):2891-2959]。气相法一般是通过特定的手段先将反应前体气化,使其在气相条件下发生物理或化学变化,然后在冷却过程中成核、生长,最后形成纳米二氧化钛[Akurati K K,VitalA,Klotz U E,et al.Synthesis of non-aggregated titania nanoparticles in atmospheric pressure diffusion flames,Powder Technol.,2006,165(2):73-82]。制备的超细粒子具有纯度高、粒度细、化学活性强、表面活性大、单分散性好、凝聚粒子少等特点。不足之处是过程温度高,对设备材质要求较严,对工艺参数控制要求精确,产品成本较高。液相法是目前国际上纳米二氧化钛颗粒制备领域最主要、研究最多的方法,具有原料价格低、来源广、易操作、设备简单等优点,这使得其在实验室研究中被广泛采用[Wang H,Liu P G,Cheng X S,et al.Effect of surfactants on synthesis of TiO 2 nano-particles by homogeneous precipitation method,Powder Technol.,2008, 188(1):52-54],液相法可以细分为微乳液法、水热法/溶剂热法、沉淀法和溶胶凝胶法等。微乳液通常是由水(或电解质溶液)、油(通常为碳氢化合物)、表面活性剂和助表面活性剂(通常为醇类)四组分组成的一种透明的、各向同性的热力学稳定体系[Kim K D,Kim S H,Kim H T.Applying the Taguchi method to the optimization for the synthesis of TiO 2 nanoparticles by hydrolysis of TEOT in micelles,Coll.Surf.A.,2005,254(1-3):99-105]。其中均一单分散的微乳液因其分散相是均匀的纳米级液滴而在纳米材料制备中被广泛采用。根据其分散相和连续相的不同,可以分为油包水(W/O)和水包油(O/W)两种类型。溶胶凝胶法[Neppolian B,Wang Q,Jung H,et al.Ultrasonic-assisted sol-gel method of preparation of TiO 2 nano-particles:Characterization,properties and 4-chlorophenol removal application,Ultrason Sonochem.,2008,15(4):649-658]制备纳米二氧化钛通常在常温下进行,设备简单、投资少,具有纯度高、化学均匀性好、活性大、颗粒细小、易于在水溶液中分散、悬浮等优点;但同时也存在烧结性差,干燥收缩性大,制备周期长的缺点。溶剂热法是在水热法基础上衍生出的一种二氧化钛制备新方法[Li G H,Gray K A.Preparation of mixed-phase titanium dioxide nanocomposites via olvothermal processing,Chem.Mater.,2007,19(5):1143-1146],制备原理与水热法类似,它与水热法不同之处是将水热法中水替换成有机溶剂或非水溶媒。目前溶剂热合成二氧化钛绝大部分尚处于理论探索或实验室摸索阶段,在选择何种有机溶剂以及工艺条件优化等方面还需更深入地研究。沉淀法是制备纳米TiO 2较为简单的方法[Wang H,Liu P G,Cheng X S,et al.Effect of surfactants on synthesis of TiO 2 nano-particles by homogeneous precipitation method,Powder Technol.,2008,188(1):52-54],直接沉淀通常以无机钛盐为原料,直接加入沉淀剂如氨水促使其发生水解反应生成不溶性的氢氧化 物,然后将沉淀分离,经洗涤、干燥、煅烧后得到TiO 2颗粒。但由于所得沉淀物一般为胶状物,洗涤、过滤比较困难;且产品易引入杂质,所以现在已很少使用。均匀沉淀法是利用化学反应使溶液中的构晶离子均匀缓慢地生成。只要控制好生成沉淀的速度,可避免浓度不均匀的现象,产品纯度高、粒度均匀、便于洗涤,有效解决了直接沉淀法中局部浓度过高导致沉淀中夹杂杂质的问题。固相法是通过固相到固相的变化来制备TiO 2粉体,通常依靠机械力的作用对固体材料进行研磨粉碎制得[Gajovic A,Furic K,Tomasic N,et al.Mechanochemical preparation of nanocrystalline TiO 2 powders and their behavior at high temperatures,J.Alloys Compd.,2005,398(1-2):188-199]。固相法工艺简单,成本低,产率高,可大批量生产,但是过程易引入杂质等缺点,限制了固相法制备的发展。近年来随着机械工艺的改进,固相法在制备纳米材料领域逐渐引起了大家的关注。 The preparation methods of nano titanium dioxide mainly include gas phase method, liquid phase method and solid phase method [Chen X B, Mao S S. Titanium dioxide nanomaterials: synthesis, properties, modifications, and applications, Chem. Rev., 2007, 107(7): 2891-2959]. The gas phase method is generally to first vaporize the reaction precursor by specific means to make it undergo physical or chemical changes under gas phase conditions, and then nucleate and grow during the cooling process, and finally form nano-titanium dioxide [Akurati K K, VitalA, Klotz U E , et al. Synthesis of non-aggregated titania nanoparticles in atmospheric pressure diffusion flames, Powder Technol., 2006, 165(2):73-82]. The prepared ultrafine particles have the characteristics of high purity, fine particle size, strong chemical activity, high surface activity, good monodispersity, and few aggregated particles. The disadvantage is that the process temperature is high, the requirements for equipment materials are strict, the control requirements for process parameters are precise, and the product cost is high. The liquid-phase method is currently the most important and most researched method in the field of preparation of nano-TiO2 particles in the world. , Liu P G, Cheng X S, et al. Effect of surfactants on synthesis of TiO 2 nano-particles by homogeneous precipitation method, Powder Technol., 2008, 188(1): 52-54], the liquid phase method can be subdivided into micro Emulsion method, hydrothermal method/solvothermal method, precipitation method and sol-gel method, etc. A microemulsion is usually a transparent, isotropic thermodynamic composition consisting of four components: water (or electrolyte solution), oil (usually hydrocarbons), surfactants, and cosurfactants (usually alcohols). Stable system [Kim K D, Kim S H, Kim H T. Applying the Taguchi method to the optimization for the synthesis of TiO 2 nanoparticles by hydrolysis of TEOT in micelles, Coll. Surf. A., 2005, 254(1-3): 99-105]. Among them, the homogeneous monodisperse microemulsion is widely used in the preparation of nanomaterials because the dispersed phase is uniform nanoscale droplets. According to their disperse phase and continuous phase, they can be divided into water-in-oil (W/O) and oil-in-water (O/W) types. Sol-gel method [Neppolian B, Wang Q, Jung H, et al. Ultrasonic-assisted sol-gel method of preparation of TiO 2 nano-particles: Characterization, properties and 4-chlorophenol removal application, Ultrason Sonochem., 2008, 15 (4): 649-658] The preparation of nano-titanium dioxide is usually carried out at room temperature, the equipment is simple, the investment is low, and it has the advantages of high purity, good chemical uniformity, large activity, small particles, and easy to disperse and suspend in an aqueous solution; but at the same time It also has the disadvantages of poor sinterability, large drying shrinkage and long preparation cycle. The solvothermal method is a new method for the preparation of titanium dioxide based on the hydrothermal method [Li G H,Gray K A.Preparation of mixed-phase titanium dioxide nanocomposites via olvothermal processing,Chem.Mater.,2007,19(5) :1143-1146], the preparation principle is similar to that of the hydrothermal method, and the difference from the hydrothermal method is that the water in the hydrothermal method is replaced with an organic solvent or a non-aqueous solvent. At present, most of the solvothermal synthesis of titanium dioxide is still in the stage of theoretical exploration or laboratory exploration, and more in-depth research is needed on the selection of organic solvents and the optimization of process conditions. Precipitation method is a relatively simple method to prepare nano-TiO 2 [Wang H, Liu P G, Cheng X S, et al. Effect of surfactants on synthesis of TiO 2 nano-particles by homogeneous precipitation method, Powder Technol., 2008, 188(1) : 52-54], direct precipitation usually takes inorganic titanium salt as raw material, directly adds precipitant such as ammonia water to promote its hydrolysis reaction to generate insoluble hydroxide, then separates the precipitation, and obtains TiO 2 particles after washing, drying and calcining . However, because the obtained precipitate is generally a colloid, it is difficult to wash and filter; and the product is easy to introduce impurities, so it is rarely used now. The uniform precipitation method uses chemical reactions to generate uniform and slow crystalline ions in the solution. As long as the speed of precipitation is well controlled, the phenomenon of uneven concentration can be avoided. The product has high purity, uniform particle size, and is easy to wash. It effectively solves the problem of impurities in the precipitation caused by the high local concentration in the direct precipitation method. The solid phase method is to prepare TiO 2 powder by the change from solid phase to solid phase, usually by grinding and pulverizing solid materials by mechanical force [Gajovic A, Furic K, Tomasic N, et al.Mechanochemical preparation of nanocrystalline TiO 2 powders and their behavior at high temperatures, J. Alloys Compd., 2005, 398(1-2): 188-199]. The solid-phase method has the advantages of simple process, low cost, high yield, and can be mass-produced, but the disadvantages such as easy introduction of impurities in the process limit the development of the solid-phase method. In recent years, with the improvement of mechanical technology, solid-phase method has gradually attracted everyone's attention in the field of preparation of nanomaterials.
一种固相法制备不同形貌纳米二氧化钛粉体的方法,是利用碳酸钠的水解提供碱性环境,经过和硫酸氧钛的化学反应以及煅烧等过程而得到纳米产物的方法,表面活性剂的加入对二氧化钛粒径和形貌有调控作用。创新点在于利用固相法控制化学反应,简单快速而又易于操作;同时,采用正交实验设计,系统研究了水用量、表面活性剂用量、表面活性剂类别和煅烧温度对二氧化钛晶体类型和颗粒形貌的影响,而一般合成二氧化钛的方法为液相法,而且大多数文献并未详细研究不同表面活性剂的类别对二氧化钛晶型和形貌的影响。因此,该法利用表面活性剂,通过固相法能对二氧化钛提供全新的理论基础和实践参考。A method for preparing nano-titanium dioxide powders with different morphologies by a solid-phase method is to provide an alkaline environment by hydrolysis of sodium carbonate, and to obtain nano-products through a chemical reaction with titanium oxysulfate and calcination and other processes. The addition has a regulating effect on the particle size and morphology of titanium dioxide. The innovation lies in the use of solid-phase method to control the chemical reaction, which is simple, fast and easy to operate; at the same time, the orthogonal experimental design is used to systematically study the effects of water dosage, surfactant dosage, surfactant type and calcination temperature on TiO2 crystal types and particles. However, the general method for synthesizing titanium dioxide is the liquid phase method, and most literatures do not study the effect of different surfactant types on the crystal form and morphology of titanium dioxide in detail. Therefore, this method can provide a new theoretical basis and practical reference for titanium dioxide through the use of surfactants through the solid-phase method.
目前已经公开的制备二氧化钛的专利很多,包括:一种常温制备高效纳米二氧化钛光催化剂的方法(公开号:CN107519852A)、一种海胆状金红石型纳米氧化钛的制备方法(公开号:CN105439197A)、一种液相硅沉积改性的纳米 二氧化钛(公开号:CN105131655B)、一种锂化纳米氧化钛的制备方法及其应用(公开号:CN101475213A)等,但是利用固相法合成二氧化钛粉体,却少见相关的文献报导。There are many published patents for preparing titanium dioxide, including: a method for preparing high-efficiency nano-titanium dioxide photocatalyst at room temperature (publication number: CN107519852A), a preparation method for sea urchin-like rutile-type nano-titanium oxide (publication number: CN105439197A), a A kind of nanometer titanium dioxide modified by liquid phase silicon deposition (publication number: CN105131655B), a preparation method of lithiated nanometer titanium oxide and its application (publication number: CN101475213A), etc., but the use of solid-phase method to synthesize titanium dioxide powder is rare. relevant literature reports.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种固相法制备不同形貌二氧化钛粉体的方法,该方法工艺条件简单、成本低、对设备的要求低、绿色环保以及二氧化钛粉体的产量大,而且操作程序连续可调,容易控制实验过程,所以易于工业化生产;可以通过调节实验参数(水用量、表面活性剂用量、表面活性剂类别和煅烧温度)制备不同晶型(锐钛矿型、锐钛矿和金红石混合晶型、金红石型)不同形貌(无规则、棒状和无规则、棒状和立方状、立方状)的二氧化钛;采用较为简单的固相研磨,和一般液相法的制备环境有显著区别,简单快速制备二氧化钛。The object of the present invention is to provide a method for preparing titanium dioxide powders with different shapes by a solid-phase method, the method has simple process conditions, low cost, low requirements for equipment, environmental protection, and large output of titanium dioxide powders, and the operation procedure is continuous. Adjustable and easy to control the experimental process, so it is easy for industrial production; different crystal forms (anatase, anatase and rutile can be prepared by adjusting the experimental parameters (water amount, surfactant amount, surfactant type and calcination temperature) Mixed crystal form, rutile type) titanium dioxide with different morphologies (random, rod-shaped and random, rod-shaped and cubic, cubic); the relatively simple solid-phase grinding is used, which is significantly different from the preparation environment of the general liquid-phase method. Simple and fast preparation of titanium dioxide.
本发明的目的可以通过以下技术方案实现:The object of the present invention can be realized through the following technical solutions:
一种固相法制备不同形貌二氧化钛粉体的方法,所述方法包括以下步骤:A method for preparing titanium dioxide powders with different shapes by a solid-phase method, the method comprises the following steps:
S1:称取硫酸氧钛固体和碳酸钠固体于陶瓷研钵中,硫酸氧钛固体和碳酸钠固体的摩尔比为1:1;S1: take by weighing titanyl sulfate solid and sodium carbonate solid in a ceramic mortar, and the mol ratio of titanyl sulfate solid and sodium carbonate solid is 1:1;
S2:加入不同的表面活性剂于陶瓷研钵中并研磨3min,其中阳离子表面活性剂是十六烷基三甲基溴化铵,阴离子表面活性剂是十二烷基苯磺酸钠,非离子表面活性剂是分子量为10000的聚乙二醇,表面活性剂的用量占反应物总用量的比例是2%-6%;S2: add different surfactants in a ceramic mortar and grind for 3min, wherein the cationic surfactant is cetyltrimethylammonium bromide, the anionic surfactant is sodium dodecylbenzenesulfonate, nonionic The surfactant is polyethylene glycol with a molecular weight of 10000, and the proportion of the surfactant to the total amount of the reactants is 2%-6%;
S3:将3mL-7mL的水加入到固体混合物中,继续研磨60min;S3: the water of 3mL-7mL is added in solid mixture, continue to grind 60min;
S4:研磨结束后,将混合物转移至离心管中,在离心机上离心分离,结束后倒去上层清液,加入水,用玻璃棒搅拌2min-5min,再次离心,如此重复离心五 次,完成五次水洗过程;S4: After grinding, transfer the mixture to a centrifuge tube, centrifuge on a centrifuge, pour off the supernatant after finishing, add water, stir with a glass rod for 2min-5min, centrifuge again, repeat the centrifugation five times, complete five secondary washing process;
S5:将水洗后的固体置于110℃的烘箱进行干燥1h;S5: the solid after washing is placed in an oven at 110 ° C and dried for 1 h;
S6:把干燥后的粉末放入马弗炉中煅烧1.5h,煅烧温度范围是500℃-900℃;S6: put the dried powder into a muffle furnace for calcination for 1.5h, and the calcination temperature range is 500°C-900°C;
S7:最后,煅烧后的样品装入样品袋,备用。S7: Finally, the calcined sample is put into a sample bag for use.
进一步的,所述S1中碳酸钠是无水碳酸钠或水合碳酸钠。Further, the sodium carbonate in the S1 is anhydrous sodium carbonate or hydrated sodium carbonate.
进一步的,所述S2中表面活性剂为阳离子表面活性剂、阴离子表面活性剂或非离子表面活性剂。Further, the surfactant in S2 is a cationic surfactant, an anionic surfactant or a nonionic surfactant.
进一步的,所述阳离子表面活性剂十六烷基三甲基溴化铵、阴离子表面活性剂十二烷基苯磺酸钠、非离子表面活性剂分子量为10000的聚乙二醇,表面活性剂的用量占反应物总用量的比例是2%-6%。Further, the cationic surfactant cetyl trimethyl ammonium bromide, the anionic surfactant sodium dodecyl benzene sulfonate, the non-ionic surfactant polyethylene glycol with a molecular weight of 10000, the surfactant The proportion of the total amount of the reactants is 2%-6%.
进一步的,所述S3中水的用量是3mL-7mL,研磨时间是30min-90min。Further, the consumption of water in the S3 is 3mL-7mL, and the grinding time is 30min-90min.
进一步的,所述S4中水洗次数是3次-7次。Further, the number of times of washing in S4 is 3 to 7 times.
进一步的,所述S5中干燥温度是100℃-120℃,干燥时间是0.5h-2h。Further, the drying temperature in S5 is 100°C-120°C, and the drying time is 0.5h-2h.
进一步的,所述S6中煅烧温度是500℃-900℃,煅烧时间是1h-2h。Further, the calcination temperature in the S6 is 500°C-900°C, and the calcination time is 1h-2h.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明制备二氧化钛粉体的方法工艺条件简单、成本低、对设备的要求低、绿色环保以及二氧化钛粉体的产量大,而且操作程序连续可调,容易控制实验过程,所以易于工业化生产;1. The method for preparing titanium dioxide powder of the present invention has simple process conditions, low cost, low requirements for equipment, environmental protection and large output of titanium dioxide powder, and the operation procedure is continuously adjustable, and it is easy to control the experimental process, so it is easy to industrialized production;
2、本发明制备二氧化钛粉体的方法通过调节实验参数(水用量、表面活性剂用量、表面活性剂类别和煅烧温度)制备不同晶型(锐钛矿型、锐钛矿和金红石混合晶型、金红石型)不同形貌(无规则、棒状和无规则、棒状和立方状、立方状)的二氧化钛;2. The method for preparing titanium dioxide powder of the present invention prepares different crystal forms (anatase type, anatase and rutile mixed crystal form, rutile) titanium dioxide with different morphologies (random, rod-like and random, rod-like and cubic, cubic);
3、本发明制备二氧化钛粉体的方法采用较为简单的固相研磨,和一般液相 法的制备环境有显著区别,简单快速制备二氧化钛。3. The method for preparing titanium dioxide powder of the present invention adopts relatively simple solid phase grinding, which is significantly different from the preparation environment of the general liquid phase method, and titanium dioxide is prepared simply and quickly.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明X射线衍射(XRD)图谱;Fig. 1 is X-ray diffraction (XRD) pattern of the present invention;
图2是本发明1号二氧化钛的扫描电子显微镜(SEM)图;Fig. 2 is the scanning electron microscope (SEM) figure of No. 1 titanium dioxide of the present invention;
图3是本发明2号二氧化钛的SEM图;Fig. 3 is the SEM image of No. 2 titanium dioxide of the present invention;
图4是本发明3号二氧化钛的SEM图;Fig. 4 is the SEM image of No. 3 titanium dioxide of the present invention;
图5是本发明4号二氧化钛的SEM图;Fig. 5 is the SEM image of No. 4 titanium dioxide of the present invention;
图6是本发明5号二氧化钛的SEM图;Fig. 6 is the SEM image of No. 5 titanium dioxide of the present invention;
图7是本发明6号二氧化钛的SEM图;Fig. 7 is the SEM image of No. 6 titanium dioxide of the present invention;
图8是本发明7号二氧化钛的SEM图;Fig. 8 is the SEM image of No. 7 titanium dioxide of the present invention;
图9是本发明8号二氧化钛的SEM图;Fig. 9 is the SEM image of No. 8 titanium dioxide of the present invention;
图10是本发明9号二氧化钛的SEM图。Fig. 10 is a SEM image of No. 9 titanium dioxide of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
S1、称取8.00g(0.05mol)硫酸氧钛固体和5.30g(0.05mol)碳酸钠固体于陶瓷研钵中;S1, weigh 8.00g (0.05mol) solid titanyl sulfate and 5.30g (0.05mol) solid sodium carbonate in a ceramic mortar;
S2、加入的表面活性剂是十六烷基三甲基溴化铵(CTAB),于陶瓷研钵中并研磨3min,表面活性剂的用量占反应物总用量的比例是2%;S2. The added surfactant is cetyl trimethyl ammonium bromide (CTAB), which is ground in a ceramic mortar for 3 minutes, and the ratio of the amount of the surfactant to the total amount of the reactants is 2%;
S3、将3mL的水加入到固体混合物中,继续研磨60min;S3, 3mL of water is added to the solid mixture, and the grinding is continued for 60min;
S4、研磨结束后,将混合物转移至离心管中,在离心机上离心分离,结束后倒去上层清液,加入水,用玻璃棒搅拌2min-5min,再次离心,如此重复离心3次,完成3次水洗过程;S4. After grinding, transfer the mixture to a centrifuge tube, centrifuge it on a centrifuge, pour off the supernatant, add water, stir with a glass rod for 2min-5min, and centrifuge again. Repeat the centrifugation for 3 times to complete 3 secondary washing process;
S5、将水洗后的固体置于110℃的烘箱进行干燥1h;S5. The washed solid is placed in an oven at 110° C. for drying for 1 h;
S6、把干燥后的粉末放入马弗炉中煅烧1.5h,煅烧温度范围是500℃;S6. Put the dried powder into the muffle furnace for calcination for 1.5h, and the calcination temperature range is 500℃;
S7、最后,煅烧后的样品装入样品袋,备用。S7. Finally, the calcined sample is put into a sample bag for use.
对得到的二氧化钛粉体进行XRD检测,如图1(a)所示,是粒径为11.19nm的锐钛矿型二氧化钛。SEM的观察结果表示,如图2所示,此时的二氧化钛呈现无规则的形貌。The obtained titania powder was detected by XRD, and as shown in FIG. 1( a ), it was anatase-type titania with a particle size of 11.19 nm. The observation results of the SEM indicated that, as shown in FIG. 2 , the titanium dioxide at this time exhibited an irregular morphology.
实施例2Example 2
S1、称取8.00g(0.05mol)硫酸氧钛固体和5.30g(0.05mol)碳酸钠固体于陶瓷研钵中;S1, weigh 8.00g (0.05mol) solid titanyl sulfate and 5.30g (0.05mol) solid sodium carbonate in a ceramic mortar;
S2、加入的表面活性剂是十二烷基苯磺酸钠(SDBS),于陶瓷研钵中并研磨3min,表面活性剂的用量占反应物总用量的比例是4%;S2, the added surfactant is sodium dodecyl benzene sulfonate (SDBS), which is ground in a ceramic mortar for 3 minutes, and the ratio of the amount of the surfactant to the total amount of the reactants is 4%;
S3、将3mL的水加入到固体混合物中,继续研磨60min;S3, 3mL of water is added to the solid mixture, and the grinding is continued for 60min;
S4、研磨结束后,将混合物转移至离心管中,在离心机上离心分离,结束后倒去上层清液,加入水,用玻璃棒搅拌2min-5min,再次离心,如此重复离心4次,完成4次水洗过程;S4. After grinding, transfer the mixture to a centrifuge tube, centrifuge it on a centrifuge, pour off the supernatant, add water, stir with a glass rod for 2min-5min, centrifuge again, and repeat the centrifugation 4 times to complete 4 secondary washing process;
S5、将水洗后的固体置于100℃的烘箱进行干燥2h;S5, placing the washed solid in an oven at 100°C for drying for 2h;
S6、把干燥后的粉末放入马弗炉中煅烧1h,煅烧温度范围是700℃;S6. Put the dried powder into a muffle furnace for calcination for 1 hour, and the calcination temperature range is 700°C;
S7、最后,煅烧后的样品装入样品袋,备用。S7. Finally, the calcined sample is put into a sample bag for use.
对所得到的产物进行XRD检测,如图1(b)所示,结果表明二氧化钛的粒 径是29.84nm,晶体类型是锐钛矿型。对应的SEM如图3所示,表明此时二氧化钛为棒状(少量)和无规则(大量)的混合结构。The obtained product was examined by XRD, as shown in Fig. 1(b), and the result showed that the particle size of titanium dioxide was 29.84 nm, and the crystal type was anatase type. The corresponding SEM is shown in Fig. 3, indicating that the titanium dioxide is a mixed structure of rod-like (a small amount) and random (a large amount) at this time.
实施例3Example 3
S1、称取8.00g(0.05mol)硫酸氧钛固体和5.30g(0.05mol)碳酸钠固体于陶瓷研钵中;S1, weigh 8.00g (0.05mol) solid titanyl sulfate and 5.30g (0.05mol) solid sodium carbonate in a ceramic mortar;
S2、加入的表面活性剂是非离子表面活性剂分子量为10000的聚乙二醇(PEG-10000),表面活性剂的用量占反应物总用量的比例是6%;S2, the added surfactant is polyethylene glycol (PEG-10000) with a molecular weight of 10,000 as a non-ionic surfactant, and the proportion of the amount of the surfactant to the total amount of the reactants is 6%;
S3、将3mL的水加入到固体混合物中,继续研磨60min;S3, 3mL of water is added to the solid mixture, and the grinding is continued for 60min;
S4、研磨结束后,将混合物转移至离心管中,在离心机上离心分离,结束后倒去上层清液,加入水,用玻璃棒搅拌2min-5min,再次离心,如此重复离心3次,完成3次水洗过程;S4. After grinding, transfer the mixture to a centrifuge tube, centrifuge it on a centrifuge, pour off the supernatant, add water, stir with a glass rod for 2min-5min, and centrifuge again. Repeat the centrifugation for 3 times to complete 3 secondary washing process;
S5、将水洗后的固体置于100℃的烘箱进行干燥1h;S5. The washed solid is placed in an oven at 100° C. for drying for 1 h;
S6、把干燥后的粉末放入马弗炉中煅烧1h,煅烧温度范围是900℃;S6. Put the dried powder into a muffle furnace for calcination for 1 hour, and the calcination temperature range is 900°C;
S7、最后,煅烧后的样品装入样品袋,备用。S7. Finally, the calcined sample is put into a sample bag for use.
对所得到的产物进行XRD检测,如图1(c)所示,结果表明二氧化钛的粒径是42.59nm,晶体类型是金红石型。对应的SEM如图4所示,表明此时二氧化钛为立方状(大量)和棒状(少量)的混合结构。The obtained product was detected by XRD, as shown in Fig. 1(c), the result showed that the particle size of titanium dioxide was 42.59 nm, and the crystal type was rutile. The corresponding SEM is shown in Fig. 4, indicating that the titanium dioxide is a mixed structure of cubic (a large amount) and rod-like (a small amount) at this time.
实施例4Example 4
S1、称取8.00g(0.05mol)硫酸氧钛固体和5.30g(0.05mol)碳酸钠固体于陶瓷研钵中;S1, weigh 8.00g (0.05mol) solid titanyl sulfate and 5.30g (0.05mol) solid sodium carbonate in a ceramic mortar;
S2、加入的表面活性剂是阴离子表面活性剂十二烷基苯磺酸钠(SDBS),表面活性剂的用量占反应物总用量的比例是2%;S2, the added surfactant is anionic surfactant sodium dodecylbenzene sulfonate (SDBS), and the proportion of the amount of the surfactant to the total amount of the reactant is 2%;
S3、将5mL的水加入到固体混合物中,继续研磨60min;S3, 5mL of water is added to the solid mixture, and the grinding is continued for 60min;
S4、研磨结束后,将混合物转移至离心管中,在离心机上离心分离,结束后倒去上层清液,加入水,用玻璃棒搅拌2min-5min,再次离心,如此重复离心4次,完成4次水洗过程;S4. After grinding, transfer the mixture to a centrifuge tube, centrifuge it on a centrifuge, pour off the supernatant, add water, stir with a glass rod for 2min-5min, centrifuge again, and repeat the centrifugation 4 times to complete 4 secondary washing process;
S5、将水洗后的固体置于120℃的烘箱进行干燥0.5h;S5. The washed solid is placed in an oven at 120°C for drying for 0.5h;
S6、把干燥后的粉末放入马弗炉中煅烧1.5h,煅烧温度范围是900℃;S6, put the dried powder into the muffle furnace for calcination for 1.5h, and the calcination temperature range is 900℃;
S7、最后,煅烧后的样品装入样品袋,备用。S7. Finally, the calcined sample is put into a sample bag for use.
对所得到的产物进行XRD检测,如图1(d)所示,结果表明二氧化钛的粒径是38.53nm,晶体类型是金红石型。对应的SEM如图5所示,表明此时二氧化钛为立方状结构。The obtained product was detected by XRD, as shown in Figure 1(d), and the result showed that the particle size of titanium dioxide was 38.53 nm, and the crystal type was rutile. The corresponding SEM is shown in Fig. 5, indicating that the titanium dioxide has a cubic structure at this time.
实施例5Example 5
S1、称取8.00g(0.05mol)硫酸氧钛固体和5.30g(0.05mol)碳酸钠固体于陶瓷研钵中;S1, weigh 8.00g (0.05mol) solid titanyl sulfate and 5.30g (0.05mol) solid sodium carbonate in a ceramic mortar;
S2、加入的表面活性剂是阴离子表面活性剂十二烷基苯磺酸钠(SDBS),表面活性剂的用量占反应物总用量的比例是4%;S2, the added surfactant is anionic surfactant sodium dodecylbenzene sulfonate (SDBS), and the proportion of the amount of the surfactant to the total amount of the reactants is 4%;
S3、将5mL的水加入到固体混合物中,继续研磨60min;S3, 5mL of water is added to the solid mixture, and the grinding is continued for 60min;
S4、研磨结束后,将混合物转移至离心管中,在离心机上离心分离,结束后倒去上层清液,加入水,用玻璃棒搅拌2min-5min,再次离心,如此重复离心4次,完成4次水洗过程;S4. After grinding, transfer the mixture to a centrifuge tube, centrifuge it on a centrifuge, pour off the supernatant, add water, stir with a glass rod for 2min-5min, centrifuge again, and repeat the centrifugation 4 times to complete 4 secondary washing process;
S5、将水洗后的固体置于100℃的烘箱进行干燥2h;S5, placing the washed solid in an oven at 100°C for drying for 2h;
S6、把干燥后的粉末放入马弗炉中煅烧2h,煅烧温度范围是500℃;S6. Put the dried powder into a muffle furnace for calcination for 2 hours, and the calcination temperature range is 500 °C;
S7、最后,煅烧后的样品装入样品袋,备用。S7. Finally, the calcined sample is put into a sample bag for use.
对所得到的产物进行XRD检测,如图1(e)所示,结果表明二氧化钛的粒径是17.90nm,晶体类型是锐钛矿型。对应的SEM如图6所示,表明此时二氧化 钛为无规则结构。The obtained product was detected by XRD, as shown in Fig. 1(e), and the result showed that the particle size of titanium dioxide was 17.90 nm, and the crystal type was anatase type. The corresponding SEM is shown in Fig. 6, indicating that the titanium dioxide has a random structure at this time.
实施例6Example 6
S1、称取8.00g(0.05mol)硫酸氧钛固体和5.30g(0.05mol)碳酸钠固体于陶瓷研钵中;S1, weigh 8.00g (0.05mol) solid titanyl sulfate and 5.30g (0.05mol) solid sodium carbonate in a ceramic mortar;
S2、加入的表面活性剂是阳离子表面活性剂十六烷基三甲基溴化铵(CTAB),表面活性剂的用量占反应物总用量的比例是6%;S2, the added surfactant is the cationic surfactant cetyl trimethyl ammonium bromide (CTAB), and the proportion of the amount of the surfactant to the total amount of the reactants is 6%;
S3、将5mL的水加入到固体混合物中,继续研磨60min;S3, 5mL of water is added to the solid mixture, and the grinding is continued for 60min;
S4、研磨结束后,将混合物转移至离心管中,在离心机上离心分离,结束后倒去上层清液,加入水,用玻璃棒搅拌2min-5min,再次离心,如此重复离心五次,完成五次水洗过程;S4. After grinding, transfer the mixture to a centrifuge tube and centrifuge it on a centrifuge. After finishing, pour off the supernatant, add water, stir with a glass rod for 2min-5min, and centrifuge again. Repeat the centrifugation five times to complete five secondary washing process;
S5、将水洗后的固体置于110℃的烘箱进行干燥2h;S5. The washed solid is placed in an oven at 110°C for drying for 2h;
S6、把干燥后的粉末放入马弗炉中煅烧1h,煅烧温度范围是700℃;S6. Put the dried powder into a muffle furnace for calcination for 1 hour, and the calcination temperature range is 700°C;
S7、最后,煅烧后的样品装入样品袋,备用。S7. Finally, the calcined sample is put into a sample bag for use.
对所得到的产物进行XRD检测,如图1(f)所示,结果表明二氧化钛的粒径是25.43nm,晶体类型是金红石型和锐钛矿型的混合晶相,其中金红石相占59.17%,锐钛矿相占40.83%。对应的SEM如图7所示,表明此时二氧化钛为无规则结构。The obtained product was tested by XRD, as shown in Figure 1(f), the results showed that the particle size of titanium dioxide was 25.43nm, and the crystal type was a mixed crystal phase of rutile and anatase, of which rutile accounted for 59.17%, The anatase phase accounts for 40.83%. The corresponding SEM is shown in Fig. 7, indicating that the titanium dioxide has a random structure at this time.
实施例7Example 7
S1、称取8.00g(0.05mol)硫酸氧钛固体和5.30g(0.05mol)碳酸钠固体于陶瓷研钵中;S1, weigh 8.00g (0.05mol) solid titanyl sulfate and 5.30g (0.05mol) solid sodium carbonate in a ceramic mortar;
S2、加入的表面活性剂是非离子表面活性剂分子量为10000的聚乙二醇(PEG-10000),表面活性剂的用量占反应物总用量的比例是2%;S2, the added surfactant is polyethylene glycol (PEG-10000) with a molecular weight of 10,000 as a non-ionic surfactant, and the ratio of the amount of the surfactant to the total amount of the reactants is 2%;
S3、将7mL的水加入到固体混合物中,继续研磨60min;S3, 7mL of water is added to the solid mixture, and the grinding is continued for 60min;
S4、研磨结束后,将混合物转移至离心管中,在离心机上离心分离,结束后倒去上层清液,加入水,用玻璃棒搅拌2min-5min,再次离心,如此重复离心五次,完成五次水洗过程;S4. After grinding, transfer the mixture to a centrifuge tube and centrifuge it on a centrifuge. After finishing, pour off the supernatant, add water, stir with a glass rod for 2min-5min, and centrifuge again. Repeat the centrifugation five times to complete five secondary washing process;
S5、将水洗后的固体置于100℃的烘箱进行干燥0.5h;S5. The washed solid is placed in an oven at 100°C for drying for 0.5h;
S6、把干燥后的粉末放入马弗炉中煅烧1.5h,煅烧温度范围是700℃;S6, put the dried powder into the muffle furnace for calcination for 1.5h, and the calcination temperature range is 700℃;
S7、最后,煅烧后的样品装入样品袋,备用。S7. Finally, the calcined sample is put into a sample bag for use.
对所得到的产物进行XRD检测,如图1(g)所示,结果表明二氧化钛的粒径是20.37nm,晶体类型是金红石型和锐钛矿型的混合晶相,其中金红石相占48.71%,锐钛矿相占51.29%。对应的SEM如图8所示,表明此时二氧化钛为无规则结构。The obtained product was detected by XRD, as shown in Figure 1(g), the results showed that the particle size of titanium dioxide was 20.37nm, and the crystal type was a mixed crystal phase of rutile type and anatase type, of which rutile phase accounted for 48.71%, The anatase phase accounted for 51.29%. The corresponding SEM is shown in Fig. 8, indicating that the titanium dioxide has a random structure at this time.
实施例8Example 8
S1、称取8.00g(0.05mol)硫酸氧钛固体和5.30g(0.05mol)碳酸钠固体于陶瓷研钵中;S1, weigh 8.00g (0.05mol) solid titanyl sulfate and 5.30g (0.05mol) solid sodium carbonate in a ceramic mortar;
S2、加入的表面活性剂是阳离子表面活性剂是十六烷基三甲基溴化铵(CTAB),表面活性剂的用量占反应物总用量的比例是4%;S2, the added surfactant is that the cationic surfactant is cetyl trimethyl ammonium bromide (CTAB), and the ratio of the amount of the surfactant to the total amount of the reactants is 4%;
S3、将7mL的水加入到固体混合物中,继续研磨60min;S3, 7mL of water is added to the solid mixture, and the grinding is continued for 60min;
S4、研磨结束后,将混合物转移至离心管中,在离心机上离心分离,结束后倒去上层清液,加入水,用玻璃棒搅拌2min-5min,再次离心,如此重复离心6次,完成6次水洗过程;S4. After grinding, transfer the mixture to a centrifuge tube, centrifuge it on a centrifuge, pour off the supernatant, add water, stir with a glass rod for 2min-5min, centrifuge again, and repeat the centrifugation 6 times to complete 6 secondary washing process;
S5、将水洗后的固体置于110℃的烘箱进行干燥2h;S5. The washed solid is placed in an oven at 110°C for drying for 2h;
S6、把干燥后的粉末放入马弗炉中煅烧2h,煅烧温度范围是900℃;S6. Put the dried powder into a muffle furnace for calcination for 2 hours, and the calcination temperature range is 900°C;
S7、最后,煅烧后的样品装入样品袋,备用。S7. Finally, the calcined sample is put into a sample bag for use.
对所得到的产物进行XRD检测,如图1(h)所示,结果表明二氧化钛的粒 径是47.61nm,晶体类型是金红石型。对应的SEM如图9所示,表明此时二氧化钛为棒状(少量)和立方状(大量)的混合结构。The obtained product was detected by XRD, as shown in Figure 1(h), the result showed that the particle size of titanium dioxide was 47.61 nm, and the crystal type was rutile. The corresponding SEM is shown in Fig. 9, indicating that the titanium dioxide has a mixed structure of rod-like (small amount) and cubic (large amount) at this time.
实施例9Example 9
S1、称取8.00g(0.05mol)硫酸氧钛固体和5.30g(0.05mol)碳酸钠固体于陶瓷研钵中;S1, weigh 8.00g (0.05mol) solid titanyl sulfate and 5.30g (0.05mol) solid sodium carbonate in a ceramic mortar;
S2、加入的表面活性剂是阴离子表面活性剂是十二烷基苯磺酸钠(SDBS),表面活性剂的用量占反应物总用量的比例是6%;S2, the added surfactant is an anionic surfactant which is sodium dodecylbenzenesulfonate (SDBS), and the proportion of the amount of the surfactant to the total amount of the reactant is 6%;
S3、将7mL的水加入到固体混合物中,继续研磨60min;S3, 7mL of water is added to the solid mixture, and the grinding is continued for 60min;
S4、研磨结束后,将混合物转移至离心管中,在离心机上离心分离,结束后倒去上层清液,加入水,用玻璃棒搅拌2min-5min,再次离心,如此重复离心7次,完成7次水洗过程;S4. After grinding, transfer the mixture to a centrifuge tube and centrifuge it on a centrifuge. After finishing, pour off the supernatant, add water, stir with a glass rod for 2min-5min, and centrifuge again. Repeat the centrifugation for 7 times to complete 7 secondary washing process;
S5、将水洗后的固体置于120℃的烘箱进行干燥1h;S5. The washed solid is placed in an oven at 120° C. for drying for 1 h;
S6、把干燥后的粉末放入马弗炉中煅烧2h,煅烧温度范围是500℃;S6. Put the dried powder into a muffle furnace for calcination for 2 hours, and the calcination temperature range is 500 °C;
S7、最后,煅烧后的样品装入样品袋,备用。S7. Finally, the calcined sample is put into a sample bag for use.
对所得到的产物进行XRD检测,如图1(i)所示,结果表明二氧化钛的粒径是16.11nm,晶体类型是锐钛矿型。对应的SEM如图10所示,表明此时二氧化钛为无规则结构。The obtained product was detected by XRD, as shown in Figure 1(i), the result showed that the particle size of titanium dioxide was 16.11 nm, and the crystal type was anatase type. The corresponding SEM is shown in Fig. 10, indicating that the titanium dioxide has a random structure at this time.
对上述实施例中得到的二氧化钛粉体进行XRD检测,如图1所示,结果表明改变正交表中的四个因素(水用量、表面活性剂用量、表面活性剂类别和煅烧温度),二氧化钛的晶型发生改变。二氧化钛试样从1号到9号,图1中(a)-(i)分别依次表示1-9号二氧化钛样品的XRD图谱,其粒径不断变化(图1、表2),最小粒径为11.19nm,最大粒径为47.61nm,而且1号、2号、5号和9号均得到纯锐钛矿型二氧化钛,3号、4号和8号均得到纯金红石型二氧化钛, 6号和7号均得到锐钛矿和金红石型的混合晶相。对正交数据进行极差法分析,如表2所示,四个因素(水用量、表面活性剂用量、表面活性剂类别和煅烧温度)对二氧化钛的粒径均有影响,其影响程度由大到小顺序为煅烧温度、表面活性剂用量、表面活性剂类别、水用量,且最优方案确定为煅烧温度为500℃,表面活性剂用量为2%,表面活性剂类别是分子量为10000的聚乙二醇(PEG-10000)、水用量为5mL,按照这一参数制备的二氧化钛粒径理论上低于11.19nm。The titanium dioxide powder obtained in the above-mentioned embodiment is detected by XRD, as shown in Figure 1, the results show that changing the four factors in the orthogonal table (water consumption, surfactant consumption, surfactant type and calcination temperature), titanium dioxide crystal form changed. Titanium dioxide samples range from No. 1 to No. 9. (a)-(i) in Figure 1 respectively represent the XRD patterns of No. 1-9 titanium dioxide samples, and their particle sizes are constantly changing (Figure 1, Table 2). The minimum particle size is 11.19nm, the maximum particle size is 47.61nm, and No. 1, No. 2, No. 5 and No. 9 all obtained pure anatase type titanium dioxide, No. 3, No. 4 and No. 8 all obtained pure rutile type titanium dioxide, No. 6 and No. 7 The mixed crystal phases of anatase and rutile were obtained. The orthogonal data is analyzed by the range method. As shown in Table 2, four factors (water amount, surfactant amount, surfactant type and calcination temperature) all have an influence on the particle size of titanium dioxide, and the degree of influence varies from large to large. The smallest order is the calcination temperature, the amount of surfactant, the type of surfactant, and the amount of water, and the optimal solution is determined as the calcination temperature of 500 ° C, the amount of surfactant is 2%, and the type of surfactant is a polymer with a molecular weight of 10,000. The dosage of ethylene glycol (PEG-10000) and water is 5 mL, and the particle size of titanium dioxide prepared according to this parameter is theoretically lower than 11.19 nm.
对得到的二氧化钛粉体进行SEM检测,如图2-10所示,依次代表正交表中1-9号样品,结果表明改变正交表中的四个因素(水用量、表面活性剂用量、表面活性剂类别和煅烧温度),二氧化钛的形貌发生改变。1号、5号、6号、7号、9号二氧化钛样均是无规则的结构,2号二氧化钛样是少量棒状和大量无规则的混合结构,3号和8号二氧化钛样均是少量棒状和大量立方状的混合结构,而4号是立方状结构。因此,改变不同实验参数,可以得到不同形貌(无规则、和无规则、棒状和立方状、立方状)的二氧化钛粉体。The obtained titanium dioxide powder was detected by SEM, as shown in Figure 2-10, which represented samples No. 1-9 in the orthogonal table in turn. The results showed that the four factors in the orthogonal table (water consumption, surfactant consumption, surfactant type and calcination temperature), the morphology of TiO2 changes. No. 1, No. 5, No. 6, No. 7, No. 9 titanium dioxide samples are all irregular structures, No. 2 titanium dioxide sample is a small amount of rod-shaped and a large number of irregular mixed structures, No. 3 and No. 8 titanium dioxide samples are a small amount of rod-shaped and Plenty of cube-like hybrid structures, while No. 4 is a cube-like structure. Therefore, by changing different experimental parameters, titanium dioxide powders with different morphologies (random, random, rod-like, cubic, and cubic) can be obtained.
表1、正交实验各参数表Table 1. The parameters of the orthogonal experiment
Figure PCTCN2021109593-appb-000001
Figure PCTCN2021109593-appb-000001
表2、极差法计算正交实验数据结果分析表Table 2. Analysis table of orthogonal experimental data calculated by range method
Figure PCTCN2021109593-appb-000002
Figure PCTCN2021109593-appb-000002
Kn表示因素第n个水平的指标之和,kn表示Kn的平均值,n为1,2,3。Kn represents the sum of the indicators of the nth level of the factor, kn represents the average value of Kn, and n is 1, 2, 3.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Various changes and modifications fall within the scope of the claimed invention.

Claims (8)

  1. 一种固相法制备不同形貌二氧化钛粉体的方法,其特征在于,所述方法包括以下步骤:A method for preparing titanium dioxide powders with different shapes by a solid-phase method, characterized in that the method comprises the following steps:
    S1:称取硫酸氧钛固体和碳酸钠固体于陶瓷研钵中,硫酸氧钛固体和碳酸钠固体的摩尔比为1:1;S1: take by weighing titanyl sulfate solid and sodium carbonate solid in a ceramic mortar, and the mol ratio of titanyl sulfate solid and sodium carbonate solid is 1:1;
    S2:加入不同的表面活性剂于陶瓷研钵中并研磨3min,其中阳离子表面活性剂是十六烷基三甲基溴化铵,阴离子表面活性剂是十二烷基苯磺酸钠,非离子表面活性剂是分子量为10000的聚乙二醇;S2: add different surfactants in a ceramic mortar and grind for 3min, wherein the cationic surfactant is cetyltrimethylammonium bromide, the anionic surfactant is sodium dodecylbenzenesulfonate, nonionic surfactant The surfactant is polyethylene glycol with a molecular weight of 10,000;
    S3:将3mL-7mL水加入到固体混合物中,继续研磨60min;S3: 3mL-7mL water is added in the solid mixture, continue to grind 60min;
    S4:研磨结束后,将混合物转移至离心管中,在离心机上离心分离,结束后倒去上层清液,加入水,用玻璃棒搅拌2min-5min,再次离心,如此重复离心五次,完成五次水洗过程;S4: after grinding, transfer the mixture to a centrifuge tube, centrifuge on a centrifuge, pour off the supernatant after finishing, add water, stir with a glass rod for 2min-5min, centrifuge again, repeat the centrifugation five times, complete five secondary washing process;
    S5:将水洗后的固体置于110℃的烘箱进行干燥1h;S5: the solid after washing is placed in an oven at 110 ° C and dried for 1 h;
    S6:把干燥后的粉末放入马弗炉中煅烧1.5h,煅烧温度范围是500℃-900℃;S6: put the dried powder into a muffle furnace for calcination for 1.5h, and the calcination temperature range is 500°C-900°C;
    S7:煅烧后的样品装入样品袋,备用。S7: The calcined sample is put into a sample bag for use.
  2. 根据权利要求1所述的一种固相法制备不同形貌二氧化钛粉体的方法,其特征在于,所述S1中碳酸钠是无水碳酸钠或水合碳酸钠。The method for preparing titanium dioxide powders with different shapes by a solid-phase method according to claim 1, wherein the sodium carbonate in the S1 is anhydrous sodium carbonate or hydrated sodium carbonate.
  3. 根据权利要求1所述的一种固相法制备不同形貌二氧化钛粉体的方法,其特征在于,所述S2中表面活性剂为阳离子表面活性剂、阴离子表面活性剂或非离子表面活性剂。The method for preparing titanium dioxide powders with different shapes by a solid-phase method according to claim 1, wherein the surfactant in the S2 is a cationic surfactant, an anionic surfactant or a nonionic surfactant.
  4. 根据权利要求3所述的一种固相法制备不同形貌二氧化钛粉体的方法,其特征在于,所述阳离子表面活性剂十六烷基三甲基溴化铵、阴离子表面活性剂十二烷基苯磺酸钠、非离子表面活性剂分子量为10000的聚乙二醇,表面活 性剂的用量占反应物总用量的比例是2%-6%。The method for preparing titanium dioxide powders with different shapes by a solid-phase method according to claim 3, wherein the cationic surfactant cetyltrimethylammonium bromide, the anionic surfactant dodecane Sodium benzenesulfonate and polyethylene glycol with a molecular weight of 10,000 as a non-ionic surfactant, and the proportion of the surfactant in the total amount of the reactants is 2%-6%.
  5. 根据权利要求1所述的一种固相法制备不同形貌二氧化钛粉体的方法,其特征在于,所述S3中水的用量是3mL-7mL,研磨时间是30min-90min。The method for preparing titanium dioxide powder with different shapes by a solid-phase method according to claim 1, wherein the amount of water in the S3 is 3mL-7mL, and the grinding time is 30min-90min.
  6. 根据权利要求1所述的一种固相法制备不同形貌二氧化钛粉体的方法,其特征在于,所述S4中水洗次数是3次-7次。The method for preparing titanium dioxide powders with different shapes by a solid-phase method according to claim 1, wherein the number of times of water washing in the S4 is 3 to 7 times.
  7. 根据权利要求1所述的一种固相法制备不同形貌二氧化钛粉体的方法,其特征在于,所述S5中干燥温度是100℃-120℃,干燥时间是0.5h-2h。The method for preparing titanium dioxide powders with different morphologies by a solid-phase method according to claim 1, wherein the drying temperature in the S5 is 100°C-120°C, and the drying time is 0.5h-2h.
  8. 根据权利要求1所述的一种固相法制备不同形貌二氧化钛粉体的方法,其特征在于,所述S6中煅烧温度是500℃-900℃,煅烧时间是1h-2h。The method for preparing titania powders with different shapes by a solid-phase method according to claim 1, wherein the calcination temperature in the S6 is 500°C-900°C, and the calcination time is 1h-2h.
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