WO2022068037A1 - Photoelectric composite medium-voltage shore power cable, and manufacturing process therefor - Google Patents
Photoelectric composite medium-voltage shore power cable, and manufacturing process therefor Download PDFInfo
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- WO2022068037A1 WO2022068037A1 PCT/CN2020/133612 CN2020133612W WO2022068037A1 WO 2022068037 A1 WO2022068037 A1 WO 2022068037A1 CN 2020133612 W CN2020133612 W CN 2020133612W WO 2022068037 A1 WO2022068037 A1 WO 2022068037A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
- H01B7/0861—Flat or ribbon cables comprising one or more screens
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H01B9/005—Power cables including optical transmission elements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H01B9/02—Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
Definitions
- the invention relates to the field of cables, in particular to a photoelectric composite medium-voltage shore power cable and a manufacturing process thereof.
- the photoelectric composite medium voltage shore power cable includes a cable core, an inner sheath layer, a reinforcing layer and an outer sheath layer sequentially arranged from the inside to the outside.
- an inner sheath layer is wrapped around the outside of the cable core, the reinforcing layer is wrapped around the outside of the inner sheath layer, and the outer sheath layer is wrapped around the outside of the reinforcing layer;
- the cable core includes three power cores and a flexible optical unit, the three power cores are arranged in parallel contact and are flat, and a gap is formed between each adjacent two power cores and the inner sheath layer , the flexible light unit is embedded in the gap and is in contact with the two adjacent power wire cores.
- the cable core further includes a flexible ground wire core, the flexible ground wire core and the flexible optical unit are respectively embedded in different gaps, and the flexible ground wire core is connected to two adjacent ones.
- the power cores are in contact.
- the number of the flexible ground wire cores is two, and the two flexible ground wire cores are respectively embedded in different adjacent two power wire cores and the inner sheath layer. in different gaps.
- each power wire core includes a flexible power conductor core, a semiconducting tape conductor shielding layer, a semiconducting extruded conductor shielding layer, a high electrical performance rubber insulating layer, and a semiconducting extruded insulating layer, which are sequentially arranged from inside to outside. Shielding layer, semiconducting tape insulating shielding layer and multi-strand metal wire braided flexible insulating shielding layer.
- the flexible power conductor core adopts the technology of conductor co-directional grouping and twisting and integral twisting.
- the flexible grounding wire core includes a flexible grounding conductor core and a semi-conductive rubber insulating layer arranged in sequence from the inside to the outside, and the semi-conductive rubber insulating layer is in contact with two adjacent power wire cores.
- the inner sheath layer is a flame-retardant thermoplastic elastomer inner sheath layer
- the reinforcing layer is a flexible high-strength fiber braided reinforcing layer
- the outer sheath layer is an oil-resistant flame-retardant outer sheath layer.
- the flexible optical unit comprises a high temperature resistant single-mode/multi-mode optical fiber, a flexible high-strength fiber reinforced core and a flame-retardant thermoplastic sheath layer.
- the cable core further includes a flexible control core unit, the flexible control core unit, the flexible grounding core and the flexible optical unit are respectively embedded in different gaps, and the flexible The control wire core unit is in contact with the two adjacent power wire cores.
- the flexible control wire core unit includes a flexible control conductor core, a flexible rubber insulating layer and an aluminum-plastic composite tape wrapping shielding layer.
- Another aspect of the present application provides a manufacturing process for a photoelectric composite medium voltage shore power cable, the manufacturing process for the photoelectric composite medium voltage shore power cable includes:
- the three power cores are arranged in parallel contact and have a flat structure
- the flexible light unit is embedded in the gap formed by the two adjacent power wire cores, and is in contact with the two adjacent power wire cores;
- a flame-retardant thermoplastic elastomer is extruded on the surface of the flat structure formed by the three power wire cores and the flexible light unit to form an inner sheath layer;
- An outer sheath layer is formed by extruding an oil-resistant flame retardant material on the reinforcing layer.
- the power wire cores are arranged in parallel contact and in a flat shape, a gap is formed between every two adjacent power wire cores and the inner sheath layer, and the flexible light unit is embedded in the gap
- the contact with the two adjacent power cores can provide higher power transmission capacity, reduce the cable bending radius, improve the flexibility of the cable, and improve the current carrying capacity of the cable under the condition of realizing the optical communication transmission function. ability.
- FIG. 1 is a schematic diagram of a photoelectric composite medium-voltage shore power cable provided by a preferred embodiment of the present invention.
- FIG. 2 is a flow chart of a manufacturing process of a photoelectric composite medium voltage shore power cable according to a preferred embodiment of the present invention.
- thermoplastic jacket 123 Flame retardant thermoplastic jacket 123
- FIG. 1 is a schematic diagram of a photoelectric composite medium-voltage shore power cable provided by a preferred embodiment of the present invention.
- the optoelectronic composite medium-voltage shore power cable 1 includes a cable core 10, an inner sheath layer 20, a reinforcing layer 30 and an outer sheath layer 40 which are sequentially arranged from the inside to the outside.
- the inner sheath layer 20 is wrapped around the cable core.
- the reinforcing layer 30 is wrapped on the outside of the inner jacket layer 20
- the outer jacket layer 40 is wrapped on the outside of the reinforcing layer 30 .
- the cable core 10 includes three power cores 11 and a flexible optical unit 12.
- the three power cores 11 are arranged in parallel contact and are flat, and each adjacent two power cores 11 and the inner sheath A gap 110 is formed between the layers 20 , and the flexible light unit 12 is embedded in the gap 110 and is in contact with the two adjacent power wire cores 11 .
- the cable core 10 further includes a flexible ground wire core 13 .
- the flexible light unit 12 and the flexible ground wire cores 13 are respectively embedded in different gaps 110 , and the flexible ground wire cores 13 are in contact with two adjacent power wire cores 11 .
- This case can reduce the bending radius of the cable, improve the flexibility of the cable, and improve the current-carrying capacity of the cable under the condition of realizing the grounding function.
- the number of the flexible grounding wire cores 13 is two, that is, two-core grounding wires.
- the two flexible ground wire cores 13 are respectively embedded in different gaps 110 formed between the two adjacent power wire cores 11 and the inner jacket layer 20 .
- the large size of a single grounding core can be avoided, and the overall size of the photoelectric composite medium-voltage shore power cable 1 is not increased.
- each power wire core 11 includes a flexible power conductor core 111 , a semiconducting tape conductor shielding layer 112 , a semiconducting extruded conductor shielding layer 113 , and a high-electrical performance rubber insulating layer, which are sequentially arranged from inside to outside. 114 , a semiconducting extruded insulating shielding layer 115 , a semiconducting tape insulating shielding layer 116 and a multi-strand metal wire braided flexible insulating shielding layer 117 .
- the semiconducting tape conductor shielding layer 112 and the semiconducting extruding conductor shielding layer 113 form a combined conductor shielding structure, which improves the uniformity of electric field distribution on the surface of the power conductor core.
- the semi-conductive extruded insulating shielding layer 115 is extruded and closely adhered to the outer surface of the high-electrical performance rubber insulating layer 114 , which improves the uniformity of electric field distribution on the outer surface of the high-electrical-performance rubber insulating layer 114 .
- the semi-conductive extruded conductor shielding layer 113, the high-electrical performance rubber insulating layer 114 and the semi-conductive extruded insulating shielding layer 115 adopt three-layer co-extrusion and continuous online cross-linking technology to fully ensure their concentricity and cross-linking.
- the uniformity of the connection, as well as the uniformity and stability of the electric field distribution in the high-electrical performance rubber insulating layer 114 .
- the semiconductive tape insulating shielding layer 116 and the metal wire braided flexible insulating shielding layer 117 are in full contact, and together with the semiconducting extruded insulating shielding layer 115, together form an insulating outer shielding layer, which fully guarantees the The uniformity of the electric field distribution on the outer surface of the high electrical performance rubber insulating layer 114 and the good conductivity of the induced current.
- the flexible power conductor core 111 includes a multi-stranded flexible copper wire conductor.
- the flexible power conductor core 111 adopts the technology of conductor co-directional group twist and integral double twist.
- the flexible power conductor core 111 adopts 5 types of annealed oxygen-free copper wires in the same direction grouped untwisting and twisting and overall untwisting and re-twisting technology, and the twisting pitch is controlled at 10-15 times outside the conductor between the diameters.
- the internal stress of the photoelectric composite medium-voltage shore power cable 1 is effectively eliminated through the same-direction group untwisting and twisting and the overall untwisting and re-twisting method, which effectively eliminates the internal stress of the photoelectric composite medium-voltage shore power cable 1, avoids the twisting phenomenon of the finished product, and improves the core arrangement and The flatness of the cable as a whole.
- the semiconducting tape conductor shielding layer 112 adopts an overlapping wrapping structure, and the overall average thickness is about 0.1-0.3 mm.
- the semi-conductive extruded conductor shielding layer 113 adopts extrusion technology and has a thickness of about 0.6-1.0 mm.
- the high electrical performance rubber insulating layer 114 is made of EPR (Ethylene Propylene Rubber) insulating material, and has the characteristics of high electrical performance, softness, low smoke and halogen free.
- the semi-conductive extruded insulating shielding layer 115 is made of peelable semi-conductive layer electrical material, and the thickness is about 0.8-1.2 mm.
- the semi-conductive wrapping tape insulating shielding layer 116 adopts an overlapping wrapping structure, and the overall average thickness is about 0.1-0.3 mm.
- the multi-strand metal wire braided flexible insulating shielding layer 117 adopts the multi-strand flexible tinned copper wire weaving technology, and the weaving coverage density is greater than or equal to 90%.
- the flexible grounding wire core 13 includes a grounding conductor core 131 and a semiconducting rubber insulating layer 132 that are sequentially arranged from the inside to the outside.
- the semi-conductive rubber insulating layer 132 is in contact with the two adjacent power wire cores 11 .
- the grounding conductor core 131 adopts the technology of 5 types of annealed oxygen-free copper wires in the same direction grouping and twisting and overall twisting, and the twisting pitch is controlled between 10 and 15 times the outer diameter of the conductor.
- the semi-conductive rubber insulating layer 132 has a semiconductor conductivity, which is beneficial to realize the conduction between the flexible ground wire core 13 and the wire braided flexible insulating shielding layer 117 .
- the inner sheath layer 20 is a flame-retardant thermoplastic elastomer inner sheath layer
- the reinforcing layer 30 is a flexible high-strength fiber braided reinforcing layer
- the outer sheath layer 40 is an oil-resistant type resistance Outer jacket layer.
- the flame-retardant thermoplastic elastomer inner sheath layer is extruded and wrapped outside the braided shielding layers of the three flat parallel insulated wire cores. In order to fully wrap and protect the wire cores, the extruded thickness is at least 0.8-1.2 mm.
- the flexible high-strength fiber braided reinforcing layer adopts a multi-strand flexible high-strength fiber braided structure, and the braided coverage density is greater than or equal to 60%.
- the oil-resistant flame-retardant outer sheath layer is extruded and wrapped outside the flexible high-strength fiber braided reinforcing layer, and the extruded wrapping thickness is at least 1.0-1.4 mm.
- the optoelectronic composite medium voltage shore power cable 1 is a thermosetting sheathed cable, the entire optoelectronic composite medium voltage shore power cable 1 needs to be continuously vulcanized evenly by high-temperature steam, so that the outer sheath can be continuously vulcanized.
- the sleeve material is fully graft-crosslinked.
- the insulating shielding layer 116, the flame-retardant thermoplastic elastomer inner sheath layer, the flexible high-strength fiber braided reinforcing layer, and the oil-resistant flame-retardant outer sheath layer are all non-metallic materials.
- the shore power cable 1 has flame retardant properties.
- the flexible optical unit 12 includes a high temperature resistant single-mode/multi-mode optical fiber 121 , a flexible high-strength fiber reinforced core 122 and a flame-retardant thermoplastic sheath layer 123 .
- the cable core 10 further includes a flexible control wire core unit 14, and the flexible optical unit 12, the flexible ground wire core 13 and the flexible control wire core unit 14 are respectively embedded in different In the gap 110 , the flexible control wire core unit 14 is in contact with the two adjacent power wire cores 11 .
- This case can reduce the bending radius, improve the flexibility performance, and improve the current carrying capacity under the condition of realizing the control signal transmission function.
- the flexible control wire core unit 14 includes a control conductor core 141 , a flexible rubber insulating layer 142 and an aluminum-plastic composite tape wrapping shielding layer 143 .
- the control conductor core 141 adopts the conductor multi-strand untwisting technique.
- the control conductor core 141 adopts the multi-strand untwisting twisting technology of Category 5 annealed oxygen-free copper wire, and the twisting pitch is controlled between 10 and 15 times the outer diameter of the conductor.
- the photoelectric composite medium voltage shore power cable 1 has flame retardant properties.
- FIG. 2 is a flow chart of a manufacturing process of a photoelectric composite medium voltage shore power cable according to a preferred embodiment of the present invention.
- the manufacturing process of the photoelectric composite medium voltage shore power cable includes:
- S21 Provides three power cores.
- the three power wire cores are arranged in parallel contact and have a flat structure.
- the flexible light unit is embedded in the gap formed by the two adjacent power wire cores, and is in contact with the two adjacent power wire cores.
- the manufacturing process of the photoelectric composite medium voltage shore power cable includes:
- a flame-retardant thermoplastic sheath is extruded on the surface of the flexible high-strength fiber-reinforced core to form a flame-retardant thermoplastic sheath.
- the flexible light unit is embedded in a gap formed by two adjacent power wire cores, and the contact with the two adjacent power wire cores includes:
- the flexible ground wire core and the flexible light unit are respectively embedded in different gaps formed by any two adjacent power wire cores among the three power wire cores, and the flexible ground wire core and the flexible The light unit is in contact with the corresponding two adjacent power wire cores;
- the forming of the inner sheath layer by extruding the sheath on the surface of the flat structure formed by the three power wire cores and the flexible light unit includes:
- the inner sheath layer is formed by extruding a sheath on the surface of the flat structure formed by the three power wire cores, the flexible light unit and the flexible ground wire core.
- the manufacturing process of the photoelectric composite medium voltage shore power cable includes:
- the two flexible ground wire cores are respectively embedded in different gaps formed by the two adjacent power wire cores.
- the manufacturing process of the photoelectric composite medium voltage shore power cable includes:
- the surface of the flexible power core conductor is wrapped with a semiconducting shielding tape to form a semiconducting shielding layer;
- a high-electric-performance rubber insulating layer is formed by extruding high-electric-performance rubber insulation on the surface of the semiconductor shielding layer;
- a semi-conductive insulating shield is formed by extruding a semi-conductive insulating shield on the surface of the high-electrical performance rubber insulating layer;
- a flexible metal wire is braided on the surface of the semiconducting insulating shielding layer to form a multi-strand metal wire braiding flexible insulating shielding layer.
- the manufacturing process of the photoelectric composite medium voltage shore power cable includes:
- a semi-conductive rubber insulation layer is formed by extruding a semi-conductive rubber insulation on the surface of the conductor of the flexible grounding core, and the semi-conductive rubber insulation layer is in contact with the two adjacent power cores.
- the flexible light unit is embedded in a gap formed by two adjacent power wire cores, and the contact with the two adjacent power wire cores includes:
- the flexible control wire core unit, the flexible ground wire core and the flexible light unit are respectively embedded in different gaps formed by any two adjacent power wire cores among the three power wire cores, and the The flexible control wire core unit, the flexible ground wire core and the flexible light unit are in contact with the two adjacent power wire cores;
- the method of extruding a sheath on the surface of the flat structure formed by the three power wire cores and the flexible light unit to form an inner sheath layer includes:
- the inner sheath layer is formed by extruding a sheath on the surface of the flat structure formed by the three power wire cores, the flexible light unit, the flexible ground wire core and the flexible control wire core unit.
- the manufacturing process of the photoelectric composite medium voltage shore power cable includes:
- a flexible rubber insulating layer is formed by extruding flexible rubber insulation on the surface of the wire core conductor of the flexible control unit;
- the aluminum-plastic composite shielding tape is wrapped around the surface of the flexible rubber insulating layer to form an aluminum-plastic composite tape wrapping shielding layer.
- the manufacturing process of the optoelectronic composite medium voltage shore power cable may be modified in other ways.
- the three power wire cores 11 are arranged in parallel and in a flat shape, and each adjacent two power wire cores 11 form a gap 110 , and the flexible light unit 12 is embedded in the gap 110 and is adjacent to the gap 110 .
- Two of the power wire cores 11 are in contact, and the flexible optical unit 12 and the three power wire cores 11 form a flat structure, which can provide a higher power transmission capacity under the condition of realizing the optical communication transmission function, Reduce the bending radius of the cable, improve the flexibility of the cable, and improve the current carrying capacity of the cable.
- the flexible power conductor core 111, the high electrical performance rubber insulating layer 114, the flame-retardant thermoplastic elastomer inner sheath layer, the wire braided flexible insulating shielding layer 117 and the flexible high-strength The fiber braided reinforcement layer further enhances the flexibility of the cable.
- the flame retardant performance of the photoelectric composite medium-voltage shore power cable 1 in this case can meet the requirements of being closely arranged in bundles according to the actual laying situation, the non-metal content per meter is more than 7 liters, the flame temperature is 800 degrees Celsius, and the burning height of the cable after burning for 40 minutes does not exceed 7 liters.
- oil resistance can meet the requirements of IRM902 mineral oil after 24 hours oil resistance test at 100 degrees Celsius, the change rate of surface strength and elongation rate of cable sheath does not exceed 35%; low smoke performance can meet the minimum light transmittance of 60%;
- the halogen-free performance can satisfy the acid gas content ⁇ 0.5% produced by combustion, the fluorine content ⁇ 0.1%, the pH value ⁇ 4.3, and the electrical conductivity ⁇ 10 microSiemens/mm.
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Abstract
A photoelectric composite medium-voltage shore power cable (1). The photoelectric composite medium-voltage shore power cable (1) comprises a cable core (10), an inner sheath layer (20), a reinforcing layer (30) and an outer sheath layer (40), which are sequentially arranged from inside to outside, wherein the inner sheath layer (20) is wrapped around the cable core (10), the reinforcing layer (30) is wrapped around the inner sheath layer (20), and the outer sheath layer (40) is wrapped around the reinforcing layer (30); and the cable core (10) comprises three power wire cores (11) and flexible optical units (12), the three power wire cores (11) being arranged in a parallel contact manner and are flat, a gap (110) being formed between every two adjacent power wire cores (11) and the inner sheath layer (20), and the flexible optical units (12) being embedded in the gaps (110) and in contact with the two adjacent power wire cores (11). A manufacturing process for the photoelectric composite medium-voltage shore power cable (1) can provide a higher power transmission capacity, reduce the bending radius of the cable, improve the flexibility of the cable, and improve the current carrying capacity of the cable while achieving an optical communication transmission function.
Description
本发明涉及电缆领域,具体涉及一种光电复合中压岸电电缆及其制造工艺。The invention relates to the field of cables, in particular to a photoelectric composite medium-voltage shore power cable and a manufacturing process thereof.
船运相对于火车或汽车运输最大的优势在于装载量大及成本低。近年来各大沿海港口货物吞吐量有很明显的发展。货物是由起重机、龙门吊、岸吊等大型移动类装卸设备进行装卸,这需要岸电电缆能提供更高的电能传输能力。船舶靠港时通常使用燃油制品发电来满足船舶用电需求,但重油和柴油在燃烧过程中会产生大量硫化物和氮氧化物,对周边环境造成污染,同时船舶使用的柴油发电机组在运行中也会对环境造成噪音污染,这需要岸电系统来避免使用燃油制品发电。同时,随着数字化智能化监控通讯功能的发展,目前的单一功能的岸电电缆已经无法满足发展的需求。The biggest advantage of shipping over train or automobile transportation is the large loading capacity and low cost. In recent years, the cargo throughput of the major coastal ports has seen obvious development. The goods are loaded and unloaded by large mobile loading and unloading equipment such as cranes, gantry cranes, and shore cranes, which requires shore power cables to provide higher power transmission capacity. Ships usually use fuel oil products to generate electricity to meet the ship's electricity needs when they are in port, but heavy oil and diesel will produce a large amount of sulfide and nitrogen oxides during the combustion process, causing pollution to the surrounding environment. At the same time, the diesel generator set used by the ship is running It will also cause noise pollution to the environment, which requires a shore power system to avoid the use of fuel products to generate electricity. At the same time, with the development of digital and intelligent monitoring and communication functions, the current single-function shore power cables can no longer meet the needs of development.
发明内容SUMMARY OF THE INVENTION
鉴于此,有必要提供一种光电复合中压岸电电缆及其制造工艺,可在实现光通信传输功能的情况下,提供更高的电能传输能力,减小电缆弯曲半径,提升电缆柔性性能,提升电缆载流能力。In view of this, it is necessary to provide an optoelectronic composite medium-voltage shore power cable and its manufacturing process, which can provide higher power transmission capacity, reduce the bending radius of the cable, and improve the flexibility of the cable under the condition of realizing the optical communication transmission function. Improve the current carrying capacity of the cable.
本申请的一方面提供一种光电复合中压岸电电缆,所述光电复合中压岸电电缆包括由内向外依次设置的缆芯、内护套层、加强层及外护套层,所述内护套层包裹在所述缆芯的外部,所述加强层包裹在所述内护套层的外部,所述外护套层包裹在所述加强层的外部;One aspect of the present application provides a photoelectric composite medium voltage shore power cable, the photoelectric composite medium voltage shore power cable includes a cable core, an inner sheath layer, a reinforcing layer and an outer sheath layer sequentially arranged from the inside to the outside. an inner sheath layer is wrapped around the outside of the cable core, the reinforcing layer is wrapped around the outside of the inner sheath layer, and the outer sheath layer is wrapped around the outside of the reinforcing layer;
所述缆芯包括三根动力线芯及柔性光单元,三根所述动力线芯平行 接触排列且呈扁平状,每相邻的两根所述动力线芯与所述内护套层之间形成间隙,所述柔性光单元嵌入在所述间隙中且与相邻的两根所述动力线芯接触。The cable core includes three power cores and a flexible optical unit, the three power cores are arranged in parallel contact and are flat, and a gap is formed between each adjacent two power cores and the inner sheath layer , the flexible light unit is embedded in the gap and is in contact with the two adjacent power wire cores.
较佳地,所述缆芯还包括柔性接地线芯,所述柔性接地线芯及所述柔性光单元分别嵌入在不同的所述间隙中,且所述柔性接地线芯与相邻的两根所述动力线芯接触。Preferably, the cable core further includes a flexible ground wire core, the flexible ground wire core and the flexible optical unit are respectively embedded in different gaps, and the flexible ground wire core is connected to two adjacent ones. The power cores are in contact.
较佳地,所述柔性接地线芯的数量为两个,两个所述柔性接地线芯分别嵌入在不同的相邻的两根所述动力线芯与所述内护套层之间形成的不同间隙中。Preferably, the number of the flexible ground wire cores is two, and the two flexible ground wire cores are respectively embedded in different adjacent two power wire cores and the inner sheath layer. in different gaps.
较佳地,每根动力线芯包括由内到外依次设置的柔性动力导体芯、半导电包带导体屏蔽层、半导电挤出导体屏蔽层、高电性能橡胶绝缘层、半导电挤出绝缘屏蔽层、半导电包带绝缘屏蔽层及多股金属丝编织柔性绝缘屏蔽层。Preferably, each power wire core includes a flexible power conductor core, a semiconducting tape conductor shielding layer, a semiconducting extruded conductor shielding layer, a high electrical performance rubber insulating layer, and a semiconducting extruded insulating layer, which are sequentially arranged from inside to outside. Shielding layer, semiconducting tape insulating shielding layer and multi-strand metal wire braided flexible insulating shielding layer.
较佳地,所述柔性动力导体芯采用导体同向分组绞合及整体复绞技术。Preferably, the flexible power conductor core adopts the technology of conductor co-directional grouping and twisting and integral twisting.
较佳地,所述柔性接地线芯包括由内向外依次设置的柔性接地导体芯及半导电橡胶绝缘层,所述半导电橡胶绝缘层与相邻的两根所述动力线芯接触。Preferably, the flexible grounding wire core includes a flexible grounding conductor core and a semi-conductive rubber insulating layer arranged in sequence from the inside to the outside, and the semi-conductive rubber insulating layer is in contact with two adjacent power wire cores.
较佳地,所述内护套层为阻燃热塑型弹性体内护套层,所述加强层为柔性高强度纤维编织加强层,所述外护套层为耐油型阻燃外护套层。Preferably, the inner sheath layer is a flame-retardant thermoplastic elastomer inner sheath layer, the reinforcing layer is a flexible high-strength fiber braided reinforcing layer, and the outer sheath layer is an oil-resistant flame-retardant outer sheath layer. .
较佳地,所述柔性光单元包括耐高温单模/多模光纤、柔性高强度纤维加强芯及阻燃热塑型护套层。Preferably, the flexible optical unit comprises a high temperature resistant single-mode/multi-mode optical fiber, a flexible high-strength fiber reinforced core and a flame-retardant thermoplastic sheath layer.
较佳地,所述缆芯还包括柔性控制线芯单元,所述柔性控制线芯单元、所述柔性接地线芯及所述柔性光单元分别嵌入在不同的所述间隙中,且所述柔性控制线芯单元与相邻的两根所述动力线芯接触。Preferably, the cable core further includes a flexible control core unit, the flexible control core unit, the flexible grounding core and the flexible optical unit are respectively embedded in different gaps, and the flexible The control wire core unit is in contact with the two adjacent power wire cores.
较佳地,所述柔性控制线芯单元包括柔性控制导体芯、柔性橡胶绝缘层及铝塑复合带绕包屏蔽层。Preferably, the flexible control wire core unit includes a flexible control conductor core, a flexible rubber insulating layer and an aluminum-plastic composite tape wrapping shielding layer.
本申请的另一方面提供一种光电复合中压岸电电缆制造工艺,所述光电复合中压岸电电缆制造工艺包括:Another aspect of the present application provides a manufacturing process for a photoelectric composite medium voltage shore power cable, the manufacturing process for the photoelectric composite medium voltage shore power cable includes:
提供三根动力线芯;Provide three power cores;
三根所述动力线芯采用平行接触排列且呈扁平状结构;The three power cores are arranged in parallel contact and have a flat structure;
柔性光单元嵌入在相邻的两根所述动力线芯形成间隙中,且与所述相邻的两根所述动力线芯接触;The flexible light unit is embedded in the gap formed by the two adjacent power wire cores, and is in contact with the two adjacent power wire cores;
在三根所述动力线芯及所述柔性光单元形成的扁平状结构表面挤包阻燃热塑型弹性体来形成内护套层;A flame-retardant thermoplastic elastomer is extruded on the surface of the flat structure formed by the three power wire cores and the flexible light unit to form an inner sheath layer;
在所述内护套层上编织柔性高强度纤维来形成加强层;Weaving flexible high-strength fibers on the inner jacket layer to form a reinforcement layer;
在所述加强层上挤包耐油型阻燃材料来形成外护套层。An outer sheath layer is formed by extruding an oil-resistant flame retardant material on the reinforcing layer.
本案通过三根所述动力线芯平行接触排列且呈扁平状,每相邻的两根所述动力线芯与所述内护套层之间形成间隙,所述柔性光单元嵌入在所述间隙中且与所述相邻的两根所述动力线芯接触,可在实现光通信传输功能的情况下,提供更高的电能传输能力,减小电缆弯曲半径,提升电缆柔性性能,提升电缆载流能力。In this case, three of the power wire cores are arranged in parallel contact and in a flat shape, a gap is formed between every two adjacent power wire cores and the inner sheath layer, and the flexible light unit is embedded in the gap And the contact with the two adjacent power cores can provide higher power transmission capacity, reduce the cable bending radius, improve the flexibility of the cable, and improve the current carrying capacity of the cable under the condition of realizing the optical communication transmission function. ability.
为了更清楚地说明本发明实施例技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. For those of ordinary skill, other drawings can also be obtained from these drawings without any creative effort.
图1是本发明一较佳实施例提供的光电复合中压岸电电缆的示意图。FIG. 1 is a schematic diagram of a photoelectric composite medium-voltage shore power cable provided by a preferred embodiment of the present invention.
图2是本发明一较佳实施例提供的光电复合中压岸电电缆制造工艺的流程图。FIG. 2 is a flow chart of a manufacturing process of a photoelectric composite medium voltage shore power cable according to a preferred embodiment of the present invention.
如下具体实施方式将结合上述附图进一步说明本发明。The following specific embodiments will further illustrate the present invention in conjunction with the above drawings.
主要元件符号说明Description of main component symbols
光电复合中压岸电电缆 1Photoelectric composite medium voltage shore power cable 1
缆芯 10 Cable core 10
内护套层 20 Inner sheath 20
加强层 30Reinforcing layer 30
外护套层 40 Outer jacket 40
动力线芯 11 Power core 11
柔性光单元 12 Flexible light unit 12
间隙 110 Gap 110
柔性接地线芯 13 Flexible grounding core 13
柔性动力导体芯 111Flexible power conductor core 111
半导电包带导体屏蔽层 112Semi-conductive tape conductor shield 112
半导电挤出导体屏蔽层 113Semiconducting Extruded Conductor Shielding 113
高电性能橡胶绝缘层 114High electrical performance rubber insulating layer 114
半导电挤出绝缘屏蔽层 115Semi-conductive extruded insulating shield 115
半导电包带绝缘屏蔽层 116Semi-conductive tape with insulating shielding layer 116
金属丝编织柔性绝缘屏蔽层 117Wire Braided Flexible Insulation Shield 117
接地导体芯 131 Ground conductor core 131
半导电橡胶绝缘层 132 Semi-conductive rubber insulation 132
耐高温单模/多模光纤 121High temperature single mode/multimode fiber 121
柔性高强度纤维加强芯 122Flexible high-strength fiber reinforced core 122
阻燃热塑型护套层 123Flame retardant thermoplastic jacket 123
柔性控制线芯单元 14Flexible control core unit 14
控制导体芯 141 Control conductor core 141
柔性橡胶绝缘层 142 Flexible rubber insulation 142
铝塑复合带绕包屏蔽层 143Aluminum-plastic composite tape wrapping shielding layer 143
如下具体实施方式将结合上述附图进一步说明本发明。The following specific embodiments will further illustrate the present invention in conjunction with the above drawings.
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施例对本发明进行详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above objects, features and advantages of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments may be combined with each other in the case of no conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In the following description, many specific details are set forth in order to facilitate a full understanding of the present invention, and the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention.
图1是本发明一较佳实施例提供的光电复合中压岸电电缆的示意图。所述光电复合中压岸电电缆1包括由内向外依次设置的缆芯10、内护套层20、加强层30及外护套层40,所述内护套层20包裹在所述缆芯10的外部,所述加强层30包裹在所述内护套层20的外部,所述外护套层40包裹在所述加强层30的外部。所述缆芯10包括三根动力线芯11及柔性光单元12,三根所述动力线芯11平行接触排列且呈扁平状,每相邻的两根所 述动力线芯11与所述内护套层20之间形成间隙110,所述柔性光单元12嵌入在所述间隙110中且与相邻的两根所述动力线芯11接触。FIG. 1 is a schematic diagram of a photoelectric composite medium-voltage shore power cable provided by a preferred embodiment of the present invention. The optoelectronic composite medium-voltage shore power cable 1 includes a cable core 10, an inner sheath layer 20, a reinforcing layer 30 and an outer sheath layer 40 which are sequentially arranged from the inside to the outside. The inner sheath layer 20 is wrapped around the cable core. 10 , the reinforcing layer 30 is wrapped on the outside of the inner jacket layer 20 , and the outer jacket layer 40 is wrapped on the outside of the reinforcing layer 30 . The cable core 10 includes three power cores 11 and a flexible optical unit 12. The three power cores 11 are arranged in parallel contact and are flat, and each adjacent two power cores 11 and the inner sheath A gap 110 is formed between the layers 20 , and the flexible light unit 12 is embedded in the gap 110 and is in contact with the two adjacent power wire cores 11 .
在本实施例中,所述缆芯10还包括柔性接地线芯13。所述柔性光单元12及所述柔性接地线芯13分别嵌入在不同的所述间隙110中,且所述柔性接地线芯13与相邻的两根所述动力线芯11接触。本案可在实现接地功能的情况下,减小电缆弯曲半径,提升电缆柔性性能,提升电缆载流能力。In this embodiment, the cable core 10 further includes a flexible ground wire core 13 . The flexible light unit 12 and the flexible ground wire cores 13 are respectively embedded in different gaps 110 , and the flexible ground wire cores 13 are in contact with two adjacent power wire cores 11 . This case can reduce the bending radius of the cable, improve the flexibility of the cable, and improve the current-carrying capacity of the cable under the condition of realizing the grounding function.
在本实施例中,所述柔性接地线芯13的数量为两个,即为二芯接地线。两个所述柔性接地线芯13分别嵌入在不同的相邻的两根所述动力线芯11与所述内护套层20之间形成的不同间隙110中。本案可避免单一接地线芯的大尺寸,不增加所述光电复合中压岸电电缆1的整体外形尺寸。In this embodiment, the number of the flexible grounding wire cores 13 is two, that is, two-core grounding wires. The two flexible ground wire cores 13 are respectively embedded in different gaps 110 formed between the two adjacent power wire cores 11 and the inner jacket layer 20 . In this case, the large size of a single grounding core can be avoided, and the overall size of the photoelectric composite medium-voltage shore power cable 1 is not increased.
在本实施例中,每根动力线芯11包括由内到外依次设置的柔性动力导体芯111、半导电包带导体屏蔽层112、半导电挤出导体屏蔽层113、高电性能橡胶绝缘层114、半导电挤出绝缘屏蔽层115、半导电包带绝缘屏蔽层116及多股金属丝编织柔性绝缘屏蔽层117。所述半导电包带导体屏蔽层112与所述半导电挤出导体屏蔽层113形成组合导体屏蔽结构,提高了动力导体芯表面电场分布的均匀性。所述半导电挤出绝缘屏蔽层115挤出并紧密贴合在所述高电性能橡胶绝缘层114外表面,提高了所述高电性能橡胶绝缘层114外表面电场分布的均匀性。所述半导电挤出导体屏蔽层113、所述高电性能橡胶绝缘层114及所述半导电挤出绝缘屏蔽层115采用三层共挤及连续在线交联技术,充分保证其同心度和交联均匀性,以及所述高电性能橡胶绝缘层114内电场分布的均匀性和稳定性。所述半导电包带绝缘屏蔽层116与金属丝编织柔性绝缘屏蔽层117,两者充分接触,并与所述半导电挤出绝缘屏蔽层115一起,共同组成绝缘外屏蔽层,充分保证所述高电性能橡胶绝缘层114外表面电场分布的均匀性,以及良好的感应电流传导性。In this embodiment, each power wire core 11 includes a flexible power conductor core 111 , a semiconducting tape conductor shielding layer 112 , a semiconducting extruded conductor shielding layer 113 , and a high-electrical performance rubber insulating layer, which are sequentially arranged from inside to outside. 114 , a semiconducting extruded insulating shielding layer 115 , a semiconducting tape insulating shielding layer 116 and a multi-strand metal wire braided flexible insulating shielding layer 117 . The semiconducting tape conductor shielding layer 112 and the semiconducting extruding conductor shielding layer 113 form a combined conductor shielding structure, which improves the uniformity of electric field distribution on the surface of the power conductor core. The semi-conductive extruded insulating shielding layer 115 is extruded and closely adhered to the outer surface of the high-electrical performance rubber insulating layer 114 , which improves the uniformity of electric field distribution on the outer surface of the high-electrical-performance rubber insulating layer 114 . The semi-conductive extruded conductor shielding layer 113, the high-electrical performance rubber insulating layer 114 and the semi-conductive extruded insulating shielding layer 115 adopt three-layer co-extrusion and continuous online cross-linking technology to fully ensure their concentricity and cross-linking. The uniformity of the connection, as well as the uniformity and stability of the electric field distribution in the high-electrical performance rubber insulating layer 114 . The semiconductive tape insulating shielding layer 116 and the metal wire braided flexible insulating shielding layer 117 are in full contact, and together with the semiconducting extruded insulating shielding layer 115, together form an insulating outer shielding layer, which fully guarantees the The uniformity of the electric field distribution on the outer surface of the high electrical performance rubber insulating layer 114 and the good conductivity of the induced current.
在本实施例中,所述柔性动力导体芯111包括多股绞合柔性铜丝导 体。所述柔性动力导体芯111采用导体同向分组绞合及整体复绞技术。在本实施例中,所述柔性动力导体芯111采用5类退火无氧铜丝同向分组退扭绞合及整体退扭复绞技术,所述绞合节距控制在10~15倍导体外径之间。本案通过同向分组退扭绞合及整体退扭复绞的全退扭绞合方式,有效消除了光电复合中压岸电电缆1的内部应力,避免成品扭转现象,并提高了线芯排列及电缆整体的平整度。In this embodiment, the flexible power conductor core 111 includes a multi-stranded flexible copper wire conductor. The flexible power conductor core 111 adopts the technology of conductor co-directional group twist and integral double twist. In this embodiment, the flexible power conductor core 111 adopts 5 types of annealed oxygen-free copper wires in the same direction grouped untwisting and twisting and overall untwisting and re-twisting technology, and the twisting pitch is controlled at 10-15 times outside the conductor between the diameters. In this case, the internal stress of the photoelectric composite medium-voltage shore power cable 1 is effectively eliminated through the same-direction group untwisting and twisting and the overall untwisting and re-twisting method, which effectively eliminates the internal stress of the photoelectric composite medium-voltage shore power cable 1, avoids the twisting phenomenon of the finished product, and improves the core arrangement and The flatness of the cable as a whole.
所述半导电包带导体屏蔽层112,采用重叠绕包结构,整体平均厚度约为0.1~0.3毫米。所述半导电挤出导体屏蔽层113,采用挤出技术,厚度约为0.6~1.0毫米。所述高电性能橡胶绝缘层114,采用EPR(Ethylene Propylene Rubber,乙丙橡胶)绝缘材料,具有高电性能、柔软、低烟无卤等特性。所述半导电挤出绝缘屏蔽层115,采用可剥离型半导层电材料,厚度约为0.8~1.2毫米。所述半导电包带绝缘屏蔽层116,采用重叠绕包结构,整体平均厚度约为0.1~0.3毫米。所述多股金属丝编织柔性绝缘屏蔽层117,采用多股柔性镀锡铜丝编织技术,编织覆盖密度≥90%。The semiconducting tape conductor shielding layer 112 adopts an overlapping wrapping structure, and the overall average thickness is about 0.1-0.3 mm. The semi-conductive extruded conductor shielding layer 113 adopts extrusion technology and has a thickness of about 0.6-1.0 mm. The high electrical performance rubber insulating layer 114 is made of EPR (Ethylene Propylene Rubber) insulating material, and has the characteristics of high electrical performance, softness, low smoke and halogen free. The semi-conductive extruded insulating shielding layer 115 is made of peelable semi-conductive layer electrical material, and the thickness is about 0.8-1.2 mm. The semi-conductive wrapping tape insulating shielding layer 116 adopts an overlapping wrapping structure, and the overall average thickness is about 0.1-0.3 mm. The multi-strand metal wire braided flexible insulating shielding layer 117 adopts the multi-strand flexible tinned copper wire weaving technology, and the weaving coverage density is greater than or equal to 90%.
在本实施例中,所述柔性接地线芯13包括由内向外依次设置的接地导体芯131及半导电橡胶绝缘层132。所述半导电橡胶绝缘层132与所述相邻的两根所述动力线芯11接触。在本实施例中,所述接地导体芯131采用5类退火无氧铜丝同向分组绞合及整体复绞技术,绞合节距控制在10~15倍导体外径之间。本案通过所述半导电橡胶绝缘层132的半导体传导能力,有益于实现柔性接地线芯13与所述金属丝编织柔性绝缘屏蔽层117的导通。In this embodiment, the flexible grounding wire core 13 includes a grounding conductor core 131 and a semiconducting rubber insulating layer 132 that are sequentially arranged from the inside to the outside. The semi-conductive rubber insulating layer 132 is in contact with the two adjacent power wire cores 11 . In this embodiment, the grounding conductor core 131 adopts the technology of 5 types of annealed oxygen-free copper wires in the same direction grouping and twisting and overall twisting, and the twisting pitch is controlled between 10 and 15 times the outer diameter of the conductor. In this case, the semi-conductive rubber insulating layer 132 has a semiconductor conductivity, which is beneficial to realize the conduction between the flexible ground wire core 13 and the wire braided flexible insulating shielding layer 117 .
在本实施例中,所述内护套层20为阻燃热塑型弹性体内护套层,所述加强层30为柔性高强度纤维编织加强层,所述外护套层40为耐油型阻燃外护套层。所述阻燃热塑型弹性体内护套层挤包在扁平状平行排列的3根绝缘线芯的编织屏蔽层外,为充分包覆并保护线芯,挤包厚度至少为0.8~1.2毫米。所述柔性高强度纤维编织加强层,采用多股柔性高强度纤维编织结构,编织覆盖密度≥60%。所述耐油型阻燃外护套层,挤包在柔 性高强度纤维编织加强层外,挤包厚度至少为1.0~1.4毫米。在本实施例中,若所述光电复合中压岸电电缆1为热固型护套电缆,所述光电复合中压岸电电缆1整体需要均匀地通过高温蒸汽连续硫化,从而可使得外护套材料充分接枝交联。本案的所述半导电包带导体屏蔽层112、所述半导电挤出导体屏蔽层113、所述高电性能橡胶绝缘层114、所述半导电挤出绝缘屏蔽层115、所述半导电包带绝缘屏蔽层116、所述阻燃热塑型弹性体内护套层、所述柔性高强度纤维编织加强层及所述耐油型阻燃外护套层均为非金属材料,所述光电复合中压岸电电缆1具备阻燃性能。In this embodiment, the inner sheath layer 20 is a flame-retardant thermoplastic elastomer inner sheath layer, the reinforcing layer 30 is a flexible high-strength fiber braided reinforcing layer, and the outer sheath layer 40 is an oil-resistant type resistance Outer jacket layer. The flame-retardant thermoplastic elastomer inner sheath layer is extruded and wrapped outside the braided shielding layers of the three flat parallel insulated wire cores. In order to fully wrap and protect the wire cores, the extruded thickness is at least 0.8-1.2 mm. The flexible high-strength fiber braided reinforcing layer adopts a multi-strand flexible high-strength fiber braided structure, and the braided coverage density is greater than or equal to 60%. The oil-resistant flame-retardant outer sheath layer is extruded and wrapped outside the flexible high-strength fiber braided reinforcing layer, and the extruded wrapping thickness is at least 1.0-1.4 mm. In this embodiment, if the optoelectronic composite medium voltage shore power cable 1 is a thermosetting sheathed cable, the entire optoelectronic composite medium voltage shore power cable 1 needs to be continuously vulcanized evenly by high-temperature steam, so that the outer sheath can be continuously vulcanized. The sleeve material is fully graft-crosslinked. In this case, the semiconductive wrapping conductor shielding layer 112 , the semiconducting extruded conductor shielding layer 113 , the high electrical performance rubber insulating layer 114 , the semiconducting extruded insulating shielding layer 115 , the semiconducting wrapping The insulating shielding layer 116, the flame-retardant thermoplastic elastomer inner sheath layer, the flexible high-strength fiber braided reinforcing layer, and the oil-resistant flame-retardant outer sheath layer are all non-metallic materials. The shore power cable 1 has flame retardant properties.
在本实施例中,所述柔性光单元12包括耐高温单模/多模光纤121、柔性高强度纤维加强芯122及阻燃热塑型护套层123。本案的所述半导电包带导体屏蔽层112、所述半导电挤出导体屏蔽层113、所述高电性能橡胶绝缘层114、所述半导电挤出绝缘屏蔽层115、所述半导电包带绝缘屏蔽层116、所述阻燃热塑型弹性体内护套层、所述柔性高强度纤维编织加强层、所述耐油型阻燃外护套层、所述半导电橡胶绝缘层132、所述柔性高强度纤维加强芯122及所述阻燃热塑型护套层123均为非金属材料,从而所述光电复合中压岸电电缆1整体具备阻燃性能。In this embodiment, the flexible optical unit 12 includes a high temperature resistant single-mode/multi-mode optical fiber 121 , a flexible high-strength fiber reinforced core 122 and a flame-retardant thermoplastic sheath layer 123 . In this case, the semiconductive wrapping conductor shielding layer 112 , the semiconducting extruded conductor shielding layer 113 , the high electrical performance rubber insulating layer 114 , the semiconducting extruded insulating shielding layer 115 , the semiconducting wrapping With insulating shielding layer 116, the flame-retardant thermoplastic elastomer inner sheath layer, the flexible high-strength fiber braided reinforcing layer, the oil-resistant flame-retardant outer sheath layer, the semi-conductive rubber insulating layer 132, the The flexible high-strength fiber reinforced core 122 and the flame-retardant thermoplastic sheath layer 123 are both non-metallic materials, so that the optoelectronic composite medium-voltage shore power cable 1 has flame-retardant properties as a whole.
在本实施例中,所述缆芯10还包括柔性控制线芯单元14,所述柔性光单元12、所述柔性接地线芯13及所述柔性控制线芯单元14分别嵌入在不同的所述间隙110中,且所述柔性控制线芯单元14与相邻的两根所述动力线芯11接触。本案可在实现控制信号传输功能的情况下,减小弯曲半径,提升柔性性能,提升载流能力。In this embodiment, the cable core 10 further includes a flexible control wire core unit 14, and the flexible optical unit 12, the flexible ground wire core 13 and the flexible control wire core unit 14 are respectively embedded in different In the gap 110 , the flexible control wire core unit 14 is in contact with the two adjacent power wire cores 11 . This case can reduce the bending radius, improve the flexibility performance, and improve the current carrying capacity under the condition of realizing the control signal transmission function.
在本实施例中,所述柔性控制线芯单元14包括控制导体芯141、柔性橡胶绝缘层142及铝塑复合带绕包屏蔽层143。所述控制导体芯141采用导体多股退扭绞合技术。在本实施例中,所述控制导体芯141采用5类退火无氧铜丝多股退扭绞合技术,所述绞合节距控制在10~15倍导体外径之间。本案的所述半导电包带导体屏蔽层112、所述半导电挤出导体屏蔽层113、所述高电性能橡胶绝缘层114、所述半导电挤出绝缘屏蔽层115、所 述半导电包带绝缘屏蔽层116、所述阻燃热塑型弹性体内护套层、所述柔性高强度纤维编织加强层、所述耐油型阻燃外护套层、所述半导电橡胶绝缘层132、所述柔性高强度纤维加强芯122、所述阻燃热塑型护套层123、柔性橡胶绝缘层142及铝塑复合带绕包屏蔽层143均为非金属材料,从而具有柔性控制线芯单元14的所述光电复合中压岸电电缆1具备阻燃性能。In this embodiment, the flexible control wire core unit 14 includes a control conductor core 141 , a flexible rubber insulating layer 142 and an aluminum-plastic composite tape wrapping shielding layer 143 . The control conductor core 141 adopts the conductor multi-strand untwisting technique. In this embodiment, the control conductor core 141 adopts the multi-strand untwisting twisting technology of Category 5 annealed oxygen-free copper wire, and the twisting pitch is controlled between 10 and 15 times the outer diameter of the conductor. In this case, the semiconductive wrapping conductor shielding layer 112 , the semiconducting extruded conductor shielding layer 113 , the high electrical performance rubber insulating layer 114 , the semiconducting extruded insulating shielding layer 115 , the semiconducting wrapping With insulating shielding layer 116, the flame-retardant thermoplastic elastomer inner sheath layer, the flexible high-strength fiber braided reinforcing layer, the oil-resistant flame-retardant outer sheath layer, the semi-conductive rubber insulating layer 132, the The flexible high-strength fiber reinforced core 122 , the flame-retardant thermoplastic sheath layer 123 , the flexible rubber insulating layer 142 and the aluminum-plastic composite tape wrapping shielding layer 143 are all non-metallic materials, so as to have a flexible control core unit 14 The photoelectric composite medium voltage shore power cable 1 has flame retardant properties.
图2是本发明一较佳实施例提供的光电复合中压岸电电缆制造工艺的流程图。所述光电复合中压岸电电缆制造工艺包括:FIG. 2 is a flow chart of a manufacturing process of a photoelectric composite medium voltage shore power cable according to a preferred embodiment of the present invention. The manufacturing process of the photoelectric composite medium voltage shore power cable includes:
S21:提供三根动力线芯。S21: Provides three power cores.
S22:三根所述动力线芯采用平行接触排列且呈扁平状结构。S22: The three power wire cores are arranged in parallel contact and have a flat structure.
S23:柔性光单元嵌入在相邻的两根所述动力线芯形成间隙中,且与所述相邻的两根所述动力线芯接触。S23: The flexible light unit is embedded in the gap formed by the two adjacent power wire cores, and is in contact with the two adjacent power wire cores.
S24:在三根所述动力线芯及所述柔性光单元形成的扁平状结构表面挤包阻燃热塑型弹性体来形成内护套层。S24: Extruding a flame-retardant thermoplastic elastomer on the surface of the flat structure formed by the three power wire cores and the flexible light unit to form an inner sheath layer.
S25:在所述内护套层上编织柔性高强度纤维来形成加强层。S25: Weaving flexible high-strength fibers on the inner sheath layer to form a reinforcement layer.
S26:在所述加强层上挤包耐油型阻燃材料来形成外护套层。S26: Extruding the oil-resistant flame retardant material on the reinforcing layer to form an outer sheath layer.
在本实施例中,所述光电复合中压岸电电缆制造工艺包括:In this embodiment, the manufacturing process of the photoelectric composite medium voltage shore power cable includes:
提供耐高温单模/多模光纤;Provide high temperature single-mode/multi-mode fiber;
在所述耐高温单模/多模光纤表面缠绕柔性高强度纤维来形成柔性高强度纤维加强芯;Winding flexible high-strength fibers on the surface of the high-temperature-resistant single-mode/multi-mode optical fiber to form a flexible high-strength fiber reinforced core;
在所述柔性高强度纤维加强芯表面挤包阻燃热塑型护套来形成阻燃热塑型护套层。A flame-retardant thermoplastic sheath is extruded on the surface of the flexible high-strength fiber-reinforced core to form a flame-retardant thermoplastic sheath.
在本实施例中,所述柔性光单元嵌入在相邻的两根所述动力线芯形成间隙中,且与相邻的两根所述动力线芯接触包括:In this embodiment, the flexible light unit is embedded in a gap formed by two adjacent power wire cores, and the contact with the two adjacent power wire cores includes:
柔性接地线芯及所述柔性光单元分别嵌入在三根所述动力线芯中的任意的相邻的两根所述动力线芯形成的不同间隙中,且所述柔性接地线芯及所述柔性光单元与对应相邻的两根所述动力线芯接触;The flexible ground wire core and the flexible light unit are respectively embedded in different gaps formed by any two adjacent power wire cores among the three power wire cores, and the flexible ground wire core and the flexible The light unit is in contact with the corresponding two adjacent power wire cores;
所述在三根所述动力线芯及所述柔性光单元形成的扁平状结构表面 挤包护套来形成内护套层包括:The forming of the inner sheath layer by extruding the sheath on the surface of the flat structure formed by the three power wire cores and the flexible light unit includes:
在三根所述动力线芯、所述柔性光单元及所述柔性接地线芯形成的扁平状结构表面挤包护套来形成内护套层。The inner sheath layer is formed by extruding a sheath on the surface of the flat structure formed by the three power wire cores, the flexible light unit and the flexible ground wire core.
在本实施例中,所述光电复合中压岸电电缆制造工艺包括:In this embodiment, the manufacturing process of the photoelectric composite medium voltage shore power cable includes:
两个所述柔性接地线芯分别嵌入在不同的相邻的两根所述动力线芯形成的不同间隙中。The two flexible ground wire cores are respectively embedded in different gaps formed by the two adjacent power wire cores.
在本实施例中,所述光电复合中压岸电电缆制造工艺包括:In this embodiment, the manufacturing process of the photoelectric composite medium voltage shore power cable includes:
提供柔性动力线芯;Provide flexible power core;
在所述柔性动力线芯导体表面绕包半导电屏蔽带来形成半导电导体屏蔽层;The surface of the flexible power core conductor is wrapped with a semiconducting shielding tape to form a semiconducting shielding layer;
在所述半导电导体屏蔽层表面挤出半导电屏蔽层来形成半导电导体屏蔽层;Extruding the semiconducting shielding layer on the surface of the semiconducting shielding layer to form the semiconducting shielding layer;
在所述半导电导体屏蔽层表面挤包高电性能橡胶绝缘来形成高电性能橡胶绝缘层;A high-electric-performance rubber insulating layer is formed by extruding high-electric-performance rubber insulation on the surface of the semiconductor shielding layer;
在所述高电性能橡胶绝缘层表面挤包半导电绝缘屏蔽来形成半导电绝缘屏蔽层;A semi-conductive insulating shield is formed by extruding a semi-conductive insulating shield on the surface of the high-electrical performance rubber insulating layer;
在所述半导电绝缘屏蔽层表面绕包半导电屏蔽带来形成半导电绝缘屏蔽层;wrapping a semiconducting shielding tape on the surface of the semiconducting insulating shielding layer to form a semiconducting insulating shielding layer;
在所述半导电绝缘屏蔽层表面编织柔性金属丝来形成多股金属丝编织柔性绝缘屏蔽层。A flexible metal wire is braided on the surface of the semiconducting insulating shielding layer to form a multi-strand metal wire braiding flexible insulating shielding layer.
在本实施例中,所述光电复合中压岸电电缆制造工艺包括:In this embodiment, the manufacturing process of the photoelectric composite medium voltage shore power cable includes:
提供柔性接地线芯;Provide flexible grounding core;
在所述柔性接地线芯导体表面挤包半导电橡胶绝缘来形成半导电橡胶绝缘层,所述半导电橡胶绝缘层与相邻的两根所述动力线芯接触。A semi-conductive rubber insulation layer is formed by extruding a semi-conductive rubber insulation on the surface of the conductor of the flexible grounding core, and the semi-conductive rubber insulation layer is in contact with the two adjacent power cores.
在本实施例中,所述柔性光单元嵌入在相邻的两根所述动力线芯形成间隙中,且与相邻的两根所述动力线芯接触包括:In this embodiment, the flexible light unit is embedded in a gap formed by two adjacent power wire cores, and the contact with the two adjacent power wire cores includes:
柔性控制线芯单元、所述柔性接地线芯及所述柔性光单元分别嵌入 在三根所述动力线芯中的任意的相邻的两根所述动力线芯形成的不同间隙中,且所述柔性控制线芯单元、所述柔性接地线芯及所述柔性光单元与对应相邻的两根所述动力线芯接触;The flexible control wire core unit, the flexible ground wire core and the flexible light unit are respectively embedded in different gaps formed by any two adjacent power wire cores among the three power wire cores, and the The flexible control wire core unit, the flexible ground wire core and the flexible light unit are in contact with the two adjacent power wire cores;
所述在三根所述动力线芯及所述柔性光单元形成的扁平状结构表面挤包护套来形成内护套层包括:The method of extruding a sheath on the surface of the flat structure formed by the three power wire cores and the flexible light unit to form an inner sheath layer includes:
在三根所述动力线芯、所述柔性光单元、所述柔性接地线芯及所述柔性控制线芯单元形成的扁平状结构表面挤包护套来形成内护套层。The inner sheath layer is formed by extruding a sheath on the surface of the flat structure formed by the three power wire cores, the flexible light unit, the flexible ground wire core and the flexible control wire core unit.
在本实施例中,所述光电复合中压岸电电缆制造工艺包括:In this embodiment, the manufacturing process of the photoelectric composite medium voltage shore power cable includes:
提供柔性控制单元;Provide flexible control unit;
在所述柔性控制单元线芯导体表面挤包柔性橡胶绝缘来形成柔性橡胶绝缘层;A flexible rubber insulating layer is formed by extruding flexible rubber insulation on the surface of the wire core conductor of the flexible control unit;
在所述柔性橡胶绝缘层表面绕包铝塑复合屏蔽带来形成铝塑复合带绕包屏蔽层。The aluminum-plastic composite shielding tape is wrapped around the surface of the flexible rubber insulating layer to form an aluminum-plastic composite tape wrapping shielding layer.
所述光电复合中压岸电电缆制造工艺可为其他变形,具体请参阅图1中的对光电复合中压岸电电缆的描述,在此不进行赘述。The manufacturing process of the optoelectronic composite medium voltage shore power cable may be modified in other ways. For details, please refer to the description of the optoelectronic composite medium voltage shore power cable in FIG. 1 , which will not be repeated here.
本案通过三根所述动力线芯11平行接触排列且呈扁平状,每相邻的两根所述动力线芯11形成间隙110,所述柔性光单元12嵌入在所述间隙110中且与相邻的两根所述动力线芯11接触,且所述柔性光单元12与三根所述动力线芯11形成扁平状结构,可在实现光通信传输功能的情况下,提供更高的电能传输能力,减小电缆弯曲半径,提升电缆柔性性能,提升电缆载流能力。本案还通过所述柔性动力导体芯111、所述高电性能橡胶绝缘层114、所述阻燃热塑型弹性体内护套层、所述金属丝编织柔性绝缘屏蔽层117及所述柔性高强度纤维编织加强层进一步提升了电缆柔性性能。In this case, the three power wire cores 11 are arranged in parallel and in a flat shape, and each adjacent two power wire cores 11 form a gap 110 , and the flexible light unit 12 is embedded in the gap 110 and is adjacent to the gap 110 . Two of the power wire cores 11 are in contact, and the flexible optical unit 12 and the three power wire cores 11 form a flat structure, which can provide a higher power transmission capacity under the condition of realizing the optical communication transmission function, Reduce the bending radius of the cable, improve the flexibility of the cable, and improve the current carrying capacity of the cable. In this case, the flexible power conductor core 111, the high electrical performance rubber insulating layer 114, the flame-retardant thermoplastic elastomer inner sheath layer, the wire braided flexible insulating shielding layer 117 and the flexible high-strength The fiber braided reinforcement layer further enhances the flexibility of the cable.
本案的光电复合中压岸电电缆1的阻燃性能可满足按照实际敷设情况成束紧密排列,每米非金属含量大于7升,火焰温度在800摄氏度下,燃烧40分钟后电缆燃烧高度不超过2.5米的要求;耐油性能可满足 IRM902矿物油在100摄氏度下经过24小时耐油试验后电缆护套表面强度变化率和伸率变化率不超过35%;低烟性能可满足最小透光率60%;无卤性能可满足燃烧产生的酸气含量≤0.5%,氟含量≤0.1%,pH值≥4.3,电导率≤10微西门子/毫米。The flame retardant performance of the photoelectric composite medium-voltage shore power cable 1 in this case can meet the requirements of being closely arranged in bundles according to the actual laying situation, the non-metal content per meter is more than 7 liters, the flame temperature is 800 degrees Celsius, and the burning height of the cable after burning for 40 minutes does not exceed 7 liters. 2.5 meters; oil resistance can meet the requirements of IRM902 mineral oil after 24 hours oil resistance test at 100 degrees Celsius, the change rate of surface strength and elongation rate of cable sheath does not exceed 35%; low smoke performance can meet the minimum light transmittance of 60%; The halogen-free performance can satisfy the acid gas content ≤ 0.5% produced by combustion, the fluorine content ≤ 0.1%, the pH value ≥ 4.3, and the electrical conductivity ≤ 10 microSiemens/mm.
最后应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或等同替换,而不脱离本发明技术方案的精神范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions can be made without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
- 一种光电复合中压岸电电缆,其特征在于:A photoelectric composite medium-voltage shore power cable, characterized in that:所述光电复合中压岸电电缆包括由内向外依次设置的缆芯、内护套层、加强层及外护套层,所述内护套层包裹在所述缆芯的外部,所述加强层包裹在所述内护套层的外部,所述外护套层包裹在所述加强层的外部;The photoelectric composite medium-voltage shore power cable includes a cable core, an inner sheath layer, a reinforcing layer and an outer sheath layer arranged in sequence from the inside to the outside, the inner sheath layer is wrapped around the outside of the cable core, and the reinforcing layer is a layer wraps around the inner jacket layer and the outer jacket layer wraps around the reinforcement layer;所述缆芯包括三根动力线芯及柔性光单元,三根所述动力线芯平行接触排列且呈扁平状,每相邻的两根所述动力线芯与所述内护套层之间形成间隙,所述柔性光单元嵌入在所述间隙中且与所述相邻的两根所述动力线芯接触。The cable core includes three power cores and a flexible optical unit, the three power cores are arranged in parallel contact and are flat, and a gap is formed between each adjacent two power cores and the inner sheath layer , the flexible light unit is embedded in the gap and is in contact with the two adjacent power wire cores.
- 如权利要求1所述的光电复合中压岸电电缆,其特征在于:所述缆芯还包括柔性接地线芯,所述柔性接地线芯及所述柔性光单元分别嵌入在不同的所述间隙中,且所述柔性接地线芯与所述相邻的两根所述动力线芯接触。The optoelectronic composite medium-voltage shore power cable according to claim 1, wherein the cable core further comprises a flexible ground wire core, and the flexible ground wire core and the flexible optical unit are respectively embedded in different gaps , and the flexible ground wire core is in contact with the two adjacent power wire cores.
- 如权利要求2所述的光电复合中压岸电电缆,其特征在于:所述柔性接地线芯的数量为两个,两个所述柔性接地线芯分别嵌入在不同的相邻的两根所述动力线芯与所述内护套层之间形成的不同间隙中。The photoelectric composite medium-voltage shore power cable according to claim 2, wherein the number of the flexible grounding cores is two, and the two flexible grounding cores are respectively embedded in different adjacent two in different gaps formed between the power wire core and the inner sheath layer.
- 如权利要求2所述的光电复合中压岸电电缆,其特征在于:每根动力线芯包括由内到外依次设置的柔性动力导体芯、半导电包带导体屏蔽层、半导电挤出导体屏蔽层、高电性能橡胶绝缘层、半导电挤出绝缘屏蔽层、半导电包带绝缘屏蔽层及多股金属丝编织柔性绝缘屏蔽层。The photoelectric composite medium-voltage shore power cable according to claim 2, wherein each power core comprises a flexible power conductor core, a semiconductive tape conductor shielding layer, and a semiconductive extruded conductor, which are sequentially arranged from the inside to the outside. Shielding layer, high electrical performance rubber insulating layer, semiconducting extruded insulating shielding layer, semiconducting tape insulating shielding layer and multi-strand wire braided flexible insulating shielding layer.
- 如权利要求4所述的光电复合中压岸电电缆,其特征在于:所述柔性接地线芯包括由内向外依次设置的柔性接地导体芯及半导电橡胶绝缘层,所述半导电橡胶绝缘层与所述相邻的两根所述动力线芯接触。The photoelectric composite medium-voltage shore power cable according to claim 4, wherein the flexible grounding wire core comprises a flexible grounding conductor core and a semi-conductive rubber insulating layer arranged in sequence from the inside to the outside, and the semi-conductive rubber insulating layer contact with the two adjacent power wire cores.
- 如权利要求5所述的光电复合中压岸电电缆,其特征在于:所述内护套层为阻燃热塑型弹性体内护套层,所述加强层为柔性高强度纤维编织加强层,所述外护套层为耐油型阻燃外护套层。The photoelectric composite medium-voltage shore power cable according to claim 5, wherein the inner sheath layer is a flame-retardant thermoplastic elastomer inner sheath layer, and the reinforcing layer is a flexible high-strength fiber braided reinforcing layer, The outer sheath layer is an oil-resistant flame-retardant outer sheath layer.
- 如权利要求6所述的光电复合中压岸电电缆,其特征在于:所述柔性光单元包括耐高温单模/多模光纤、柔性高强度纤维加强芯及阻燃热塑型护套层。The optoelectronic composite medium-voltage shore power cable according to claim 6, wherein the flexible optical unit comprises a high-temperature resistant single-mode/multi-mode optical fiber, a flexible high-strength fiber reinforced core and a flame-retardant thermoplastic sheath layer.
- 如权利要求7所述的光电复合中压岸电电缆,其特征在于:所述缆芯还包括柔性控制线芯单元,所述柔性控制线芯单元、所述柔性接地线芯及所述柔性光单元分别嵌入在不同的所述间隙中,且所述柔性控制线芯单元与所述相邻的两根所述动力线芯接触。The optoelectronic composite medium-voltage shore power cable according to claim 7, wherein the cable core further comprises a flexible control wire core unit, the flexible control wire core unit, the flexible grounding wire core and the flexible optical fiber The units are respectively embedded in the different gaps, and the flexible control wire core unit is in contact with the two adjacent power wire cores.
- 如权利要求8所述的光电复合中压岸电电缆,其特征在于:所述柔性控制线芯单元包括柔性控制导体芯、柔性橡胶绝缘层及铝塑复合带绕包屏蔽层。The photoelectric composite medium voltage shore power cable according to claim 8, wherein the flexible control wire core unit comprises a flexible control conductor core, a flexible rubber insulating layer and an aluminum-plastic composite tape wrapping shielding layer.
- 一种光电复合中压岸电电缆制造工艺,其特征在于,所述光电复合中压岸电电缆制造工艺包括:A manufacturing process for a photoelectric composite medium voltage shore power cable, characterized in that the manufacturing process for the photoelectric composite medium voltage shore power cable comprises:提供三根动力线芯;Provide three power cores;三根所述动力线芯采用平行接触排列且呈扁平状结构;The three power cores are arranged in parallel contact and have a flat structure;柔性光单元嵌入在相邻的两根所述动力线芯形成间隙中,且与所述相邻的两根所述动力线芯接触;The flexible light unit is embedded in the gap formed by the two adjacent power wire cores, and is in contact with the two adjacent power wire cores;在三根所述动力线芯及所述柔性光单元形成的扁平状结构表面挤包阻燃热塑型弹性体来形成内护套层;A flame-retardant thermoplastic elastomer is extruded on the surface of the flat structure formed by the three power wire cores and the flexible light unit to form an inner sheath layer;在所述内护套层上编织柔性高强度纤维来形成加强层;Weaving flexible high-strength fibers on the inner jacket layer to form a reinforcement layer;在所述加强层上挤包耐油型阻燃材料来形成外护套层。The outer sheath layer is formed by extruding the oil-resistant flame retardant material on the reinforcing layer.
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