WO2022062598A1 - Supported solid super acidic catalyst, preparation method therefor and use thereof, and preparation method for ethoxylated trimethylolpropane - Google Patents

Supported solid super acidic catalyst, preparation method therefor and use thereof, and preparation method for ethoxylated trimethylolpropane Download PDF

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WO2022062598A1
WO2022062598A1 PCT/CN2021/106801 CN2021106801W WO2022062598A1 WO 2022062598 A1 WO2022062598 A1 WO 2022062598A1 CN 2021106801 W CN2021106801 W CN 2021106801W WO 2022062598 A1 WO2022062598 A1 WO 2022062598A1
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trimethylolpropane
catalyst
preparation
supported solid
carrier
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PCT/CN2021/106801
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French (fr)
Chinese (zh)
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周扬
王伟松
金一丰
张雨
许林钧
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浙江皇马科技股份有限公司
浙江绿科安化学有限公司
浙江皇马尚宜新材料有限公司
浙江皇马特种表面活性剂研究院有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/02Sulfur, selenium or tellurium; Compounds thereof
    • B01J27/04Sulfides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C41/00Preparation of ethers; Preparation of compounds having groups, groups or groups
    • C07C41/01Preparation of ethers
    • C07C41/02Preparation of ethers from oxiranes
    • C07C41/03Preparation of ethers from oxiranes by reaction of oxirane rings with hydroxy groups

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  • the invention relates to the technical field of preparation of ether compounds, in particular to a supported solid superacid catalyst, a preparation method and application thereof, and a preparation method of ethoxylated trimethylolpropane.
  • Ethoxylated trimethylolpropane is an important polyether intermediate for UV curing materials, mainly used as a raw material for the synthesis of multifunctional acrylate reactive diluents. It has suitable viscosity and excellent solubility while having high activity, and can impart good flexibility to the cured film, reduce the shrinkage rate of the cured film, improve the adhesion to the substrate, and has low skin irritation. and other important features. As important intermediates for reactive diluents, these products are widely used in specialty radiation-curable coatings, inks and adhesives for mobile phone electronics, automobiles, wind power and solar cells.
  • Tri-functional polyether polyol is prepared by ring-opening polymerization of trimethylolpropane and epoxide under the action of catalyst.
  • Sinka et al. used sodium hydroxide as a catalyst to initiate ring-opening addition of ethylene oxide with trimethylolpropane to obtain ethoxylated trimethylolpropane, and this type of polymerization reaction was based on the rapid transfer of protons as The basis is that the chain growth of the polyether is completed by the continuous conversion between the alcohol and the alkoxide, so that the reaction is rapidly transferred from one chain to another chain.
  • Patents USP7723465, WO1998003571 and WO1999014258 also describe A KOH/DMC catalytic pathway for the production of multifunctional polyether polyols by semi-batch and continuous feed processes.
  • DMC catalysts cannot directly use small molecules as initiators during polymerization, otherwise the initial stage of the reaction will have a long induction period, and the initiators used in the process are low molecular weight polyethers, that is, small molecules are used as initiators.
  • Chinese patent CN103476829 proposes to prepare multifunctional polyether polyols with superacid catalysts, and the protic superacids include trifluoromethanesulfonic acid (CF3SO3H), boron trifluoride (BF3), antimony pentafluoride (SbF5), fluorosulfonic acid (FSO3H), etc., all of which are at least a thousand times more acidic than sulfuric acid, and obviously achieve a higher reaction rate of the reactor material.
  • CF3SO3H trifluoromethanesulfonic acid
  • BF3 boron trifluoride
  • SBF5 antimony pentafluoride
  • FSO3H fluorosulfonic acid
  • the object of the present invention is to provide a supported solid superacid catalyst, its preparation method and application, and the preparation method of ethoxylated trimethylolpropane, said supported solid superacid catalyst has high catalytic activity and is used for preparing When trimethylolpropane is ethoxylated, the yield reaches 88.4%, the selectivity reaches 95%, and it is easy to separate from the product, does not corrode equipment, is easy to regenerate, can be recycled and reused, and has good cycle stability.
  • the present invention provides a supported solid superacid catalyst for trimethylolpropane polyether synthesis, comprising a carrier and an active component supported on the carrier, wherein the active component is a sulfided metal oxide, and the sulfided metal oxidizes
  • the active component is a sulfided metal oxide, and the sulfided metal oxidizes
  • the compound includes metal oxides and sulfate groups coordinated and adsorbed on the metal oxides; the carrier is layered clay; the mass of the active component accounts for 25-75% of the mass of the carrier.
  • the carrier is smectite group clay, hydrotalcite group compound, kaolinite group clay or sepiolite group clay.
  • the sulfided metal oxide includes sulfided zirconia, sulfided titanium oxide or sulfided aluminum oxide.
  • the present invention provides the preparation method of the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether according to the above technical scheme, comprising the following steps:
  • the dosage ratio of the carrier and the metal chloride in the metal chloride solution and the ammonium sulfate in the ammonium sulfate solution is (5-15) g: (0.03-0.05) mol: (0.03-0.05) mol.
  • the metal chloride in the metal chloride solution includes zirconium oxychloride, titanium tetrachloride or aluminum trichloride.
  • the concentrations of the metal chloride solution and the ammonium sulfate solution are 0.1 mol/L, and the molar ratio of the metal ions in the metal chloride solution to the sulfate radicals in the ammonium sulfate solution is 1:1.
  • the roasting temperature is 400-700° C.
  • the time is 1-4 h.
  • the present invention provides the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether according to the above technical solution or the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether prepared by the preparation method described in the above technical solution Application in the synthesis of trimethylolpropane polyether.
  • the invention provides a preparation method of ethoxylated trimethylolpropane, comprising the following steps:
  • the supported solid superacid catalyst is the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether described in the above technical solution or the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether prepared by the preparation method described in the above technical solution.
  • Type solid superacid catalyst is the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether described in the above technical solution or the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether prepared by the preparation method described in the above technical solution.
  • the mass of the supported solid superacid catalyst is 0.1-1.0% of the total mass of trimethylolpropane and ethylene oxide; the temperature of the polymerization reaction is 100-140°C.
  • the present invention provides a supported solid superacid catalyst for trimethylolpropane polyether synthesis, comprising a carrier and an active component supported on the carrier, wherein the active component is a sulfided metal oxide, and the sulfided metal oxidizes
  • the compound includes metal oxides and sulfate groups coordinated and adsorbed on the metal oxides; the carrier is layered clay; the mass of the active component accounts for 25-75% of the mass of the carrier.
  • the active component is supported on the sheet layer of the layered clay carrier, which can increase the catalyst ratio.
  • the surface area thereby improving the mass transfer and transfer rate during the catalytic reaction, makes the obtained catalyst have high catalytic activity.
  • the invention provides a preparation method of ethoxylated trimethylolpropane.
  • the supported solid superacid catalyst is used as a catalyst, and trimethylolpropane is used as an initiator to undergo ring-opening polymerization with ethylene oxide to prepare ethylene oxide.
  • Oxylated trimethylolpropane The results show that the yield of ethoxylated trimethylolpropane is ⁇ 78% (up to 88.4%), the selectivity is ⁇ 85% (up to 95%), and the catalyst is easily separated from the product, without corroding equipment and polluting the environment It is small, easy to regenerate, recyclable and has good cycle stability. After 7 cycles, the product yield remains above 75%.
  • Fig. 1 is a diagram showing the catalytic effect of the supported sulfided zirconia catalyst prepared in Example 1 after being recycled 7 times.
  • the present invention provides a supported solid superacid catalyst for trimethylolpropane polyether synthesis, comprising a carrier and an active component supported on the carrier, wherein the active component is a sulfided metal oxide, and the sulfided metal oxidizes
  • the active component is a sulfided metal oxide, and the sulfided metal oxidizes
  • the compound includes metal oxides and sulfate groups coordinated and adsorbed on the metal oxides; the carrier is layered clay; the mass of the active component accounts for 25-75% of the mass of the carrier.
  • the carrier is layered clay; the carrier is preferably smectite group clay, hydrotalcite compound, kaolinite group clay or sepiolite group clay; the specific type of the carrier in the present invention is There is no special limitation, and the above-mentioned types of carriers well known in the art can be selected.
  • the specification of the carrier is not particularly limited in the present invention, and commercially available products well known in the art can be selected.
  • the present invention utilizes the above types of carriers to increase the specific surface area of the catalyst, thereby improving the mass transfer and transfer rate during the catalytic reaction, and improving the efficiency and catalytic performance of the catalyst.
  • the sulfided metal oxide preferably includes sulfided zirconia, sulfided titanium oxide or sulfided alumina.
  • the mass of the active component accounts for 25-75% of the mass of the carrier, preferably 50%.
  • sulfided metal oxide is used as the active component, and in the sulfided metal oxide, the sulfate group is coordinated and adsorbed on the metal oxide,
  • the present invention provides the preparation method of the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether according to the above technical scheme, comprising the following steps:
  • the dosage ratio of the carrier and the metal chloride in the metal chloride solution and the ammonium sulfate in the ammonium sulfate solution is (5-15) g: (0.03-0.05) mol: (0.03-0.05) mol.
  • the dispersant used in the dispersion liquid of the carrier is preferably absolute ethanol, and the mass ratio of the carrier to the absolute ethanol is preferably 1:(10-20), more preferably 1:(12-18) , more preferably 1:(15-16).
  • the preparation process of the dispersion liquid of the carrier is preferably to put the carrier into anhydrous ethanol, and stir and disperse it under ultrasonic conditions for 15-30 minutes; the present invention has no special limitations on the ultrasonic conditions and the stirring process. It is sufficient that a uniformly mixed carrier dispersion can be obtained.
  • the metal chloride in the metal chloride solution preferably includes zirconium oxychloride, titanium tetrachloride or aluminum trichloride; the concentrations of the metal chloride solution and the ammonium sulfate solution are both preferably 0.1 mol/ L, the mol ratio of the metal ion in the described metal chloride solution and the sulfate radical in the ammonium sulfate solution is preferably 1:1.
  • the dosage ratio of the carrier to the metal chloride in the metal chloride solution and the ammonium sulfate in the ammonium sulfate solution is preferably (6.5-7.5) g: (0.03-0.05) mol: (0.03-0.05) mol.
  • the present invention has no special limitation on the process of mixing the dispersion liquid of the carrier, the metal chloride solution and the ammonium sulfate solution, and the materials can be uniformly mixed according to a process well known in the art.
  • the present invention adjusts the pH value of the obtained mixed system to 8-9, and performs a precipitation reaction.
  • the mixed system is first heated to 60-70° C., and then sodium hydroxide solution or ammonia solution is added under stirring conditions to adjust the pH value to 8-9.
  • the precipitation reaction is preferably carried out under the condition of water bath reflux, the temperature of the water bath reflux is preferably 60-70°C, and the time of the precipitation reaction is preferably 4-8h, more preferably 5-6h.
  • the concentration of the sodium hydroxide solution or the ammonia solution is preferably 0.01 mol/L.
  • the present invention does not have a special limitation on the stirring conditions, and the sodium hydroxide solution or the ammonia solution can be uniformly mixed according to a process well known in the art. During the precipitation reaction, metal chloride and ammonium sulfate are precipitated to form metal hydroxide.
  • the obtained product is preferably centrifuged and washed in sequence, and then the washed precipitate is dried at 80° C., ground to 40-80 mesh, and calcined.
  • the calcination temperature is preferably 400-700° C.
  • the time is preferably 1-4 h.
  • the metal hydroxide is converted into a metal oxide, and at the same time, it is compounded with the sulfate group, so that the sulfate group is coordinated and adsorbed on the metal oxide, and the sulfurized metal oxide is used as the active component and is supported on the carrier. catalyst.
  • the present invention provides the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether according to the above technical solution or the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether prepared by the preparation method described in the above technical solution Application in the synthesis of trimethylolpropane polyether.
  • the method of the application is not particularly limited in the present invention, and it can be applied according to methods well known in the art.
  • the invention provides a preparation method of ethoxylated trimethylolpropane, comprising the following steps:
  • the supported solid superacid catalyst is the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether described in the above technical solution or the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether prepared by the preparation method described in the above technical solution.
  • Type solid superacid catalyst is the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether described in the above technical solution or the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether prepared by the preparation method described in the above technical solution.
  • the mass of the supported solid superacid catalyst is preferably 0.1-1.0% of the total mass of trimethylolpropane and ethylene oxide, more preferably 0.3-0.8%, further preferably 0.5-0.6% ;
  • the mass ratio of the trimethylolpropane and ethylene oxide is preferably 1:(1 ⁇ 5), more preferably 1:(2 ⁇ 3).
  • the process of mixing the trimethylolpropane and the supported solid superacid catalyst is preferably under normal temperature conditions, throwing trimethylolpropane into the reaction kettle, starting the stirring and heating device, and heating up to 40 ⁇ At 50°C, the trimethylolpropane was completely melted under stirring conditions, and then the supported solid superacid catalyst was added.
  • the present invention does not have a special limitation on the process of heating and stirring conditions, and can be carried out according to a process well known in the art.
  • the present invention does not have a special limitation on the reaction kettle, and the reaction kettle well known in the art can be used.
  • the present invention preferably evacuates the reaction kettle, then feeds nitrogen to replace the air in the kettle, repeatedly uses nitrogen to replace the air three times (removes the air in the kettle), and then continues to stir and heat up for dehydration.
  • the temperature of the dehydration is preferably 100-105° C.
  • the time is preferably 0.5-1 h, more preferably 0.6-0.8 h.
  • the invention removes a small amount of water in trimethylolpropane and the supported solid super acid catalyst through dehydration, and reduces the by-products generated by the reaction of water and ethylene oxide.
  • the present invention preferably continues to heat up to the temperature of the polymerization reaction, and starts to feed ethylene oxide to carry out the polymerization reaction.
  • the temperature of the polymerization reaction is preferably 100-140°C, more preferably 110-120°C; the time of the polymerization reaction is preferably 2-6h, more preferably 3-4h; the ethylene oxide
  • the feed rate of alkane is preferably 180 g/h.
  • ethylene oxide it is preferable to continuously feed ethylene oxide to carry out the polymerization reaction.
  • the feeding of ethylene oxide is stopped, and then the temperature in the reactor is maintained at the above-mentioned polymerization reaction temperature, and the polymerization is continued.
  • React until the pressure in the reaction kettle drops to negative pressure ( ⁇ 0MPa), stop heating (that is, stop the polymerization reaction) and introduce cooling water to cool down, degas when it is cooled to 90 ⁇ 100°C, and then continue to cool down to 60 ⁇ 80°C. °C, after filtration, ethoxylated trimethylolpropane is obtained.
  • the metering point is specifically the theoretical amount of ethylene oxide required to be used when synthesizing ethoxylated trimethylolpropane.
  • the temperature of the degassing is more preferably 95°C, and the time is preferably 30-45 min, more preferably 35-40 min.
  • the present invention removes unreacted EO monomer by degassing.
  • the present invention does not have a special limitation on the process of cooling and filtering, and it can be carried out according to the processes well known in the art.
  • the obtained supported solid superacid catalyst is washed with distilled water, first dried at 80°C, and then calcined at 400-700°C for 1-4 hours, and can be recycled again.
  • the present invention does not have a special limitation on the washing process and the equipment used for drying and roasting, and can be performed according to a well-known process in the art or by using a well-known equipment.
  • Example 2 The difference between this example and Example 1 is only that the amount of montmorillonite added is 5.0 g, other conditions are the same as those in Example 1, and the mass of the active components in the obtained supported sulfided zirconia catalyst accounts for 75% of the mass of the carrier, which is denoted as catalyst 2.
  • Example 1 The difference between this example and Example 1 is only that the amount of montmorillonite added is 15.0 g, and the other steps are the same as those in Example 1.
  • the mass of the active components in the obtained supported sulfided zirconia catalyst accounts for 25% of the mass of the carrier, denoted as as catalyst 3.
  • sulfided zirconia catalyst 112.5g of absolute ethanol was stirred and dispersed in ultrasonic for 30min, and then 300mL of zirconium oxychloride octahydrate solution (0.1mol/L, 0.03mol) and 300mL of ammonium sulfate solution (0.1 mol/L, 0.03mol), heat the obtained mixed system to 65°C, add ammonia aqueous solution (0.01mol/L) under stirring conditions to adjust the pH value to 8, reflux in a water bath at 65°C for 4h, and centrifuge the obtained product successively. After washing, the obtained precipitate was dried at 80°C, ground to 60 mesh, and then calcined at 500°C for 4 hours to obtain an unsupported solid superacid catalyst, denoted as catalyst 4.
  • Preparation of supported sulfided titanium oxide catalyst put 7.5 g of montmorillonite into 112.5 g of absolute ethanol, stir and disperse in ultrasonic for 30 min, and then add 470 mL of titanium tetrachloride solution (0.1 mol/L, 0.05 mol) and 470 mL of ammonium sulfate solution (0.1 mol/L, 0.05 mol), the resulting mixed system was heated to 65°C, and an aqueous ammonia solution (0.01mol/L) was added under stirring to adjust the pH to 8, and the mixture was heated to 65°C in a water bath.
  • the obtained product was centrifuged and washed in turn, then the obtained precipitate was dried at 80 ° C, ground to 60 mesh, and then calcined at 500 ° C for 4 h to obtain a supported solid superacid catalyst (active component sulfide titanium oxide) 50% of the mass of the carrier).
  • Preparation of supported sulfided zirconia catalyst put 7.5g of hydrotalcite into 112.5g of absolute ethanol, stir and disperse in ultrasonic for 30min, and then add 300mL of zirconium oxychloride octahydrate solution (0.1mol/L, 0.03 mol) and 300 mL of ammonium sulfate solution (0.1 mol/L, 0.03 mol), the resulting mixed system was heated to 65°C, and an aqueous ammonia solution (0.01mol/L) was added under stirring to adjust the pH to 8, and the mixture was heated to 65°C in a water bath.
  • the obtained product was centrifuged and washed in turn, then the obtained precipitate was dried at 80°C, ground to 60 mesh, and then calcined at 500°C for 4h to obtain a supported solid superacid catalyst (active component sulfide zirconia).
  • the mass of the carrier accounts for 50% of the mass of the carrier), denoted as catalyst 6.
  • the catalyst 1 prepared in Example 1 is used for the synthesis of ethoxylated trimethylolpropane: under normal temperature conditions, drop into trimethylolpropane (300g) in the reactor, start stirring and heating device, and be warming up to 45 °C , after the trimethylolpropane is completely melted under stirring conditions, a supported solid superacid catalyst (the addition amount is 0.5% of the total mass of trihydroxypropane and ethylene oxide) is added, and after full stirring, the kettle is evacuated , and then introduce nitrogen to replace the air in the kettle, repeatedly replace the air with nitrogen three times, then continue to stir and heat up, heat up to 100 ° C, and dehydrate for 1 h; then heat up to the reaction temperature of 110 ° C, start to pass ethylene oxide, calculate the epoxy
  • the total amount of ethane added is 900g, and the feed rate of ethylene oxide is controlled to be 180g/h, until reaching the metering point of ethylene oxide (that is, reaching 900g), stop feeding ethylene
  • the temperature was kept at 110°C and the polymerization was continued until the pressure in the kettle dropped to negative pressure (the total polymerization time was 4h), the heating was stopped and cooling water was introduced to cool down.
  • the temperature was lowered to 90°C, degassed for 30min; At 70°C, after filtration, ethoxylated trimethylolpropane was obtained.
  • catalysts 2 to 4 prepared in Examples 2 to 4 were respectively used for the synthesis of ethoxylated trimethylolpropane.
  • the catalytic performance of catalysts 1 to 4 in application examples 1 to 4 is tested, and the specific surface area adopts the BET specific surface area detection method; the content of the components in the product is determined by high performance liquid chromatography (using RID-10a from Shimadzu Corporation of Japan).
  • High performance liquid chromatography chromatographic column Inertsil ODS-3 (4.6 ⁇ 250mm5 ⁇ m); mobile phase: A: methanol, B: water, A from 60% (0 ⁇ 15min) gradient to 85% (15 ⁇ 30min), flow rate 1.0 mL/min, chromatographic column temperature: 30°C, injection volume 20uL), and then test the yield and selectivity, the results are shown in Table 1.
  • the supported sulfided zirconia catalyst has better catalytic effect, which is because clay is a typical layered two-dimensional material, and the aggregated state of the solid superacid is changed by loading the clay, which increases the specific surface area. In this way, more active sites can be exposed, which is beneficial to the catalytic reaction. .
  • the specific surface area of the catalyst increases continuously, the exposed catalytic active sites increase, the yield of ethoxylated trimethylolpropane is ⁇ 78%, and the selectivity is ⁇ 85%, indicating that the present invention
  • the catalyst has high catalytic activity for the synthesis of ethoxylated trimethylolpropane.
  • reaction temperature is 100° C.
  • other steps are the same as those of application example 1.
  • the supported solid superacid catalyst can be used as a catalyst to prepare ethoxylated trimethylolpropane, so that the yield of ethoxylated trimethylolpropane is greater than or equal to 78% (up to 88.4%), Selectivity ⁇ 85% (up to 95%), color ⁇ 30, pH in the range of 6 to 7.
  • the supported solid superacid catalyst obtained by filtering after the polymerization reaction in Application Example 1 was completed was washed with distilled water, dried at 80°C, and calcined at 500°C for 4 hours before being reused. This cycle is repeated 7 times, and its catalytic effect is shown in Figure 1.
  • the supported sulfided zirconia solid acid catalyst has good repeatability in the ethoxylated trimethylolpropane polymerization reaction. When it is recycled and reused 7 times, the conversion rate of the product remains above 75%.

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Abstract

The present invention provides a supported solid super acidic catalyst, a preparation method therefor and use thereof, and a preparation method for ethoxylated trimethylolpropane. The catalyst comprises a carrier and an active ingredient supported on the carrier, the active ingredient is a sulfide metal oxide, and the sulfide metal oxide comprises a metal oxide and a sulfate radical coordinated and adsorbed on the metal oxide; the carrier is a layered clay; and the mass of the active ingredient is 25-75% of the mass of the carrier. In the present invention, the supported solid super acidic catalyst as a catalyst, trimethylolpropane as an initiator, and ethylene oxide undergo ring-opening polymerization to prepare ethoxylated trimethylolpropane. The results show that the yield of the ethoxylated trimethylolpropane is ≥78% (up to 88.4%), the selectivity is ≥85% (up to 95%), and the catalyst is easily separated from the product, does not corrode equipment, has low environmental pollution, is easy to regenerate, and is recyclable and good in cycle stability; and after 7 cycles, the yield of the product remains at least 75%.

Description

一种负载型固体超强酸催化剂及其制备方法和应用、乙氧基化三羟甲基丙烷的制备方法A kind of supported solid superacid catalyst and preparation method and application thereof, preparation method of ethoxylated trimethylolpropane 技术领域technical field
本发明涉及醚类化合物制备技术领域,尤其涉及一种负载型固体超强酸催化剂及其制备方法和应用、乙氧基化三羟甲基丙烷的制备方法。The invention relates to the technical field of preparation of ether compounds, in particular to a supported solid superacid catalyst, a preparation method and application thereof, and a preparation method of ethoxylated trimethylolpropane.
背景技术Background technique
乙氧基化三羟甲基丙烷,是一种重要的UV固化材料的聚醚中间体,主要作为合成多官能团丙烯酸酯类活性稀释剂的原料。它在具有高活性的同时,具有适宜的粘度和优良的溶解力,并可赋予固化膜良好的柔韧性,能够降低固化膜的收缩率,提高对基材的附着力,而且具有低皮肤刺激性等重要的特点。这类产品作为反应性稀释剂的重要中间体,广泛应用于手机电子设备、汽车、风电和太阳能电池用特种辐射固化涂料、油墨和胶粘剂中。Ethoxylated trimethylolpropane is an important polyether intermediate for UV curing materials, mainly used as a raw material for the synthesis of multifunctional acrylate reactive diluents. It has suitable viscosity and excellent solubility while having high activity, and can impart good flexibility to the cured film, reduce the shrinkage rate of the cured film, improve the adhesion to the substrate, and has low skin irritation. and other important features. As important intermediates for reactive diluents, these products are widely used in specialty radiation-curable coatings, inks and adhesives for mobile phone electronics, automobiles, wind power and solar cells.
三官能度聚醚多元醇是以三羟甲基丙烷为起始剂,与环氧化物在催化剂作用下开环聚合而成。美国US4382135专利中Sinka等人采用氢氧化钠作为催化剂,以三羟甲基丙烷引发环氧乙烷开环加成得到乙氧基化三羟甲基丙烷,此类聚合反应以质子的迅速转移为基础,即通过醇与醇盐之间的不断转换,使反应迅速地从一个链转移到另一个链,来完成聚醚的链增长。因为在强碱的催化下,EO(环氧基)的链增长速度高于链引发速度,结果使聚醚多元醇的聚氧化乙烯支链长短不均,分子中含EO的数量差别很大,导致产物中不仅残存原料起始剂,而且有不同加成数的同系物存在。因此,针对强碱催化剂催化合成乙氧基化三羟甲基丙烷存在的问题,张成等人提出以双金属络合催化剂(DMC)进行催化聚合工艺,专利USP7723465、WO1998003571和WO1999014258也描述了通过半分批和连续进给方法生产多官能团聚醚多元醇的KOH/DMC催化途径。然而,DMC催化剂在聚合时不能直接以小分子为起始剂,否则反应的初始阶段有较长的诱导期,而且其工艺中所用起始剂是低相对分子质量聚醚,即用小分子起始剂经KOH催化加环氧化物至一定的相对分子质量(Mn=300~1000),再经后处理除去碱催化剂得到所需相对分子质量的起始剂,使得工艺变得复杂,增加了生产多官能聚醚多元醇的额外时间与成本。之后,韩勇团队(韩勇.改进型DMC催化剂制聚醚多元醇[J].精细石油化工进展,2002(06):22-24.)提出对DMC催化剂进行改性,结果发现在相对分子质量相近时,单官能分子易起始,两官能或两官能以上的起始还有一定困难。而且,当用于高官能度起始化合物时,DMC催化剂往往是在聚合完成之前随时间逐渐失活。这些局限性大大降低了DMC催化剂在多官能聚醚多元醇生产中的实用性。为了改进以上方 法的不足,中国专利CN103476829提出以超酸催化剂制备多官能团聚醚多元醇,其质子型超酸包括三氟甲磺酸(CF3SO3H)、三氟化硼(BF3)、五氟化锑(SbF5)、氟磺酸(FSO3H)等,其均比硫酸的酸性强至少一千倍,明显达到更高的反应器物料反应速率。但该类催化剂易水解腐蚀设备,催化剂的去除和回收困难,后处理步骤繁杂,有大量废酸排放,污染环境,极大限制了终产品的品质和应用性能。Tri-functional polyether polyol is prepared by ring-opening polymerization of trimethylolpropane and epoxide under the action of catalyst. In U.S. US4382135 patent, Sinka et al. used sodium hydroxide as a catalyst to initiate ring-opening addition of ethylene oxide with trimethylolpropane to obtain ethoxylated trimethylolpropane, and this type of polymerization reaction was based on the rapid transfer of protons as The basis is that the chain growth of the polyether is completed by the continuous conversion between the alcohol and the alkoxide, so that the reaction is rapidly transferred from one chain to another chain. Because under the catalysis of strong base, the chain growth rate of EO (epoxy group) is higher than the chain initiation rate, and as a result, the polyoxyethylene branch chain length of polyether polyol is uneven, and the amount of EO contained in the molecule varies greatly, resulting in product There are not only residual raw materials and starting agents, but also homologues with different addition numbers. Therefore, in view of the problems existing in the catalytic synthesis of ethoxylated trimethylolpropane with strong base catalysts, Zhang Cheng et al. proposed a catalytic polymerization process with a double metal complex catalyst (DMC). Patents USP7723465, WO1998003571 and WO1999014258 also describe A KOH/DMC catalytic pathway for the production of multifunctional polyether polyols by semi-batch and continuous feed processes. However, DMC catalysts cannot directly use small molecules as initiators during polymerization, otherwise the initial stage of the reaction will have a long induction period, and the initiators used in the process are low molecular weight polyethers, that is, small molecules are used as initiators. The starting agent is catalyzed by KOH and epoxide is added to a certain relative molecular mass (Mn=300-1000), and then the base catalyst is removed by post-treatment to obtain the starting agent with the required relative molecular mass, which makes the process complicated and increases production. Additional time and cost for multifunctional polyether polyols. After that, Han Yong's team (Han Yong. Improved DMC Catalyst for Polyether Polyol [J]. Advances in Fine Petrochemicals, 2002(06): 22-24.) proposed to modify the DMC catalyst, and it was found that in the relative molecular When the mass is similar, the monofunctional molecule is easy to start, and the start of two or more functional molecules is still difficult. Also, when used with high functionality starting compounds, DMC catalysts tend to gradually deactivate over time before polymerization is complete. These limitations greatly reduce the utility of DMC catalysts in the production of multifunctional polyether polyols. In order to improve the deficiencies of the above methods, Chinese patent CN103476829 proposes to prepare multifunctional polyether polyols with superacid catalysts, and the protic superacids include trifluoromethanesulfonic acid (CF3SO3H), boron trifluoride (BF3), antimony pentafluoride (SbF5), fluorosulfonic acid (FSO3H), etc., all of which are at least a thousand times more acidic than sulfuric acid, and obviously achieve a higher reaction rate of the reactor material. However, such catalysts are easy to hydrolyze and corrode equipment, the removal and recovery of catalysts are difficult, the post-treatment steps are complicated, a large amount of waste acid is discharged, and the environment is polluted, which greatly limits the quality and application performance of the final product.
因此,需要提供一种用于合成三官能度三羟甲基丙烷基聚醚多元醇的高效催化剂,所述催化剂需在具有优异的催化活性和选择性的同时,具有可回收循环利用且减少环境污染的绿色化学性。Therefore, there is a need to provide an efficient catalyst for synthesizing trimethylolpropane-based polyether polyols with excellent catalytic activity and selectivity, which is recyclable and environmentally friendly. Green chemistry of pollution.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种负载型固体超强酸催化剂及其制备方法和应用、乙氧基化三羟甲基丙烷的制备方法,所述负载型固体超强酸催化剂具有高催化活性,用于制备乙氧基化三羟甲基丙烷时,产率达88.4%,选择性达95%,且与产物容易分离,不腐蚀设备,再生容易,可回收循环利用,循环稳定性好。The object of the present invention is to provide a supported solid superacid catalyst, its preparation method and application, and the preparation method of ethoxylated trimethylolpropane, said supported solid superacid catalyst has high catalytic activity and is used for preparing When trimethylolpropane is ethoxylated, the yield reaches 88.4%, the selectivity reaches 95%, and it is easy to separate from the product, does not corrode equipment, is easy to regenerate, can be recycled and reused, and has good cycle stability.
为了实现上述发明目的,本发明提供以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
本发明提供了一种三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂,包括载体和负载于载体上的活性组分,所述活性组分为硫化金属氧化物,所述硫化金属氧化物包括金属氧化物和配位吸附于所述金属氧化物上的硫酸根;所述载体为层状黏土;所述活性组分的质量占载体质量的25~75%。The present invention provides a supported solid superacid catalyst for trimethylolpropane polyether synthesis, comprising a carrier and an active component supported on the carrier, wherein the active component is a sulfided metal oxide, and the sulfided metal oxidizes The compound includes metal oxides and sulfate groups coordinated and adsorbed on the metal oxides; the carrier is layered clay; the mass of the active component accounts for 25-75% of the mass of the carrier.
优选的,所述载体为蒙皂石族粘土、水滑石类化合物、高岭石族粘土或海泡石族粘土。Preferably, the carrier is smectite group clay, hydrotalcite group compound, kaolinite group clay or sepiolite group clay.
优选的,所述硫化金属氧化物包括硫化氧化锆、硫化氧化钛或硫化氧化铝。Preferably, the sulfided metal oxide includes sulfided zirconia, sulfided titanium oxide or sulfided aluminum oxide.
本发明提供了上述技术方案所述三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂的制备方法,包括以下步骤:The present invention provides the preparation method of the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether according to the above technical scheme, comprising the following steps:
将载体的分散液、金属氯化物溶液和硫酸铵溶液混合,调节pH值为8~9,进行沉淀反应,将所得产物进行焙烧,得到三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂;所述载体与金属氯化物溶液中金属氯化物和硫酸铵溶液中硫酸铵的用量比为(5~15)g:(0.03~0.05)mol:(0.03~0.05)mol。Mix the dispersion liquid of the carrier, the metal chloride solution and the ammonium sulfate solution, adjust the pH value to 8 to 9, carry out a precipitation reaction, and roast the obtained product to obtain a supported solid superacid catalyst for the synthesis of trimethylolpropane polyether The dosage ratio of the carrier and the metal chloride in the metal chloride solution and the ammonium sulfate in the ammonium sulfate solution is (5-15) g: (0.03-0.05) mol: (0.03-0.05) mol.
优选的,所述金属氯化物溶液中的金属氯化物包括氯氧化锆、四氯化钛或三氯化铝。Preferably, the metal chloride in the metal chloride solution includes zirconium oxychloride, titanium tetrachloride or aluminum trichloride.
优选的,所述金属氯化物溶液和硫酸铵溶液的浓度为0.1mol/L,所述金属氯化物溶液中的金属离子与硫酸铵溶液中硫酸根的摩尔比为1:1。Preferably, the concentrations of the metal chloride solution and the ammonium sulfate solution are 0.1 mol/L, and the molar ratio of the metal ions in the metal chloride solution to the sulfate radicals in the ammonium sulfate solution is 1:1.
优选的,所述焙烧的温度为400~700℃,时间为1~4h。Preferably, the roasting temperature is 400-700° C., and the time is 1-4 h.
本发明提供了上述技术方案所述三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂或上述技术方案所述制备方法制备得到的三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂在合成三羟甲基丙烷聚醚中的应用。The present invention provides the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether according to the above technical solution or the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether prepared by the preparation method described in the above technical solution Application in the synthesis of trimethylolpropane polyether.
本发明提供了一种乙氧基化三羟甲基丙烷的制备方法,包括以下步骤:The invention provides a preparation method of ethoxylated trimethylolpropane, comprising the following steps:
将三羟甲基丙烷和负载型固体超强酸催化剂混合,通入环氧乙烷,进行聚合反应,得到乙氧基化三羟甲基丙烷;Mixing trimethylolpropane and a supported solid superacid catalyst, feeding into ethylene oxide, and carrying out a polymerization reaction to obtain ethoxylated trimethylolpropane;
所述负载型固体超强酸催化剂为上述技术方案所述三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂或上述技术方案所述制备方法制备得到的三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂。The supported solid superacid catalyst is the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether described in the above technical solution or the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether prepared by the preparation method described in the above technical solution. Type solid superacid catalyst.
优选的,所述负载型固体超强酸催化剂的质量为三羟甲基丙烷和环氧乙烷总质量的0.1~1.0%;所述聚合反应的温度为100~140℃。Preferably, the mass of the supported solid superacid catalyst is 0.1-1.0% of the total mass of trimethylolpropane and ethylene oxide; the temperature of the polymerization reaction is 100-140°C.
本发明提供了一种三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂,包括载体和负载于载体上的活性组分,所述活性组分为硫化金属氧化物,所述硫化金属氧化物包括金属氧化物和配位吸附于所述金属氧化物上的硫酸根;所述载体为层状黏土;所述活性组分的质量占载体质量的25~75%。本发明所述催化剂以硫化金属氧化物为活性组分,所述硫化金属氧化物中,硫酸根配位吸附在金属氧化物上,SO 4 2-中的S=O双键具有强电子诱导效应,能够使得活性组分中的金属缺电子,形成超强酸性位,在反应中提供酸性位点,发挥催化效果,将活性组分负载于层状黏土载体的片层上,能够增加催化剂的比表面积,进而提高催化反应时的传质和传递速率,使所得催化剂具有高催化活性。The present invention provides a supported solid superacid catalyst for trimethylolpropane polyether synthesis, comprising a carrier and an active component supported on the carrier, wherein the active component is a sulfided metal oxide, and the sulfided metal oxidizes The compound includes metal oxides and sulfate groups coordinated and adsorbed on the metal oxides; the carrier is layered clay; the mass of the active component accounts for 25-75% of the mass of the carrier. The catalyst of the invention uses sulfided metal oxides as active components. In the sulfided metal oxides, sulfate groups are coordinated and adsorbed on the metal oxides, and the S=O double bond in SO 4 2- has a strong electron-inducing effect. , which can make the metal in the active component lack electrons, form a super acid site, provide an acidic site in the reaction, and exert a catalytic effect. The active component is supported on the sheet layer of the layered clay carrier, which can increase the catalyst ratio. The surface area, thereby improving the mass transfer and transfer rate during the catalytic reaction, makes the obtained catalyst have high catalytic activity.
本发明提供了一种乙氧基化三羟甲基丙烷的制备方法,以负载型固体超强酸催化剂作为催化剂,以三羟甲基丙烷为引发剂,与环氧乙烷发生开环聚合制备乙氧基化三羟甲基丙烷。结果表明,乙氧基化三羟甲基丙烷的产率≥78%(最高达88.4%),选择性≥85%(最高达95%),且催化剂与产物容易分离,不腐蚀设备,环境污染小,再生容易,可回收循环利用且循环稳定性好,经过7次循环后,产物产率仍保持在75%以上。The invention provides a preparation method of ethoxylated trimethylolpropane. The supported solid superacid catalyst is used as a catalyst, and trimethylolpropane is used as an initiator to undergo ring-opening polymerization with ethylene oxide to prepare ethylene oxide. Oxylated trimethylolpropane. The results show that the yield of ethoxylated trimethylolpropane is ≥ 78% (up to 88.4%), the selectivity is ≥ 85% (up to 95%), and the catalyst is easily separated from the product, without corroding equipment and polluting the environment It is small, easy to regenerate, recyclable and has good cycle stability. After 7 cycles, the product yield remains above 75%.
附图说明Description of drawings
图1为实施例1制备的负载型硫化氧化锆催化剂循环使用7次的催化效果图。Fig. 1 is a diagram showing the catalytic effect of the supported sulfided zirconia catalyst prepared in Example 1 after being recycled 7 times.
具体实施方式detailed description
本发明提供了一种三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂,包括载体和负载于载体上的活性组分,所述活性组分为硫化金属氧化物,所述硫化金属氧化物 包括金属氧化物和配位吸附于所述金属氧化物上的硫酸根;所述载体为层状黏土;所述活性组分的质量占载体质量的25~75%。The present invention provides a supported solid superacid catalyst for trimethylolpropane polyether synthesis, comprising a carrier and an active component supported on the carrier, wherein the active component is a sulfided metal oxide, and the sulfided metal oxidizes The compound includes metal oxides and sulfate groups coordinated and adsorbed on the metal oxides; the carrier is layered clay; the mass of the active component accounts for 25-75% of the mass of the carrier.
在本发明中,若无特殊说明,所需原料组分均为本领域技术人员熟知的市售商品。In the present invention, unless otherwise specified, the required raw material components are all commercially available commodities well known to those skilled in the art.
本发明提供的三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂包括载体。在本发明中,所述载体为层状黏土;所述载体优选为蒙皂石族粘土、水滑石类化合物、高岭石族粘土或海泡石族粘土;本发明对所述载体的具体种类没有特殊的限定,选用本领域熟知的上述种类的载体即可。本发明对所述载体的规格没有特殊的限定,选用本领域熟知的市售商品即可。本发明利用上述种类的载体能够增加催化剂的比表面积,进而提高催化反应时的传质和传递速率,提高催化剂的效率和催化性能。The supported solid superacid catalyst for the synthesis of trimethylolpropane polyether provided by the present invention comprises a carrier. In the present invention, the carrier is layered clay; the carrier is preferably smectite group clay, hydrotalcite compound, kaolinite group clay or sepiolite group clay; the specific type of the carrier in the present invention is There is no special limitation, and the above-mentioned types of carriers well known in the art can be selected. The specification of the carrier is not particularly limited in the present invention, and commercially available products well known in the art can be selected. The present invention utilizes the above types of carriers to increase the specific surface area of the catalyst, thereby improving the mass transfer and transfer rate during the catalytic reaction, and improving the efficiency and catalytic performance of the catalyst.
本发明提供的三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂包括负载于载体上的活性组分,所述活性组分为硫化金属氧化物,所述硫化金属氧化物包括金属氧化物和配位吸附于所述金属氧化物上的硫酸根。在本发明中,所述硫化金属氧化物优选包括硫化氧化锆、硫化氧化钛或硫化氧化铝。The supported solid superacid catalyst for the synthesis of trimethylolpropane polyether provided by the present invention comprises an active component supported on a carrier, the active component is a sulfided metal oxide, and the sulfided metal oxide includes a metal oxide and sulphate which is coordinately adsorbed on the metal oxide. In the present invention, the sulfided metal oxide preferably includes sulfided zirconia, sulfided titanium oxide or sulfided alumina.
在本发明中,所述活性组分的质量占载体质量的25~75%,优选为50%。In the present invention, the mass of the active component accounts for 25-75% of the mass of the carrier, preferably 50%.
本发明所述三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂中,以硫化金属氧化物为活性组分,所述硫化金属氧化物中,硫酸根配位吸附在金属氧化物上,SO 4 2-中的S=O双键具有强电子诱导效应,能够使得活性组分中的金属缺电子,形成超强酸性位,在反应中提供酸性位点,从而达到催化的效果,并促进催化反应的进行。In the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether according to the present invention, sulfided metal oxide is used as the active component, and in the sulfided metal oxide, the sulfate group is coordinated and adsorbed on the metal oxide, The S=O double bond in SO 4 2- has a strong electron-inducing effect, which can make the metal in the active component lack electrons, form a super acidic site, and provide an acidic site in the reaction, so as to achieve a catalytic effect and promote The catalytic reaction proceeds.
本发明提供了上述技术方案所述三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂的制备方法,包括以下步骤:The present invention provides the preparation method of the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether according to the above technical scheme, comprising the following steps:
将载体的分散液、金属氯化物溶液和硫酸铵溶液混合,调节pH值为8~9,进行沉淀反应,将所得产物进行焙烧,得到三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂;所述载体与金属氯化物溶液中金属氯化物和硫酸铵溶液中硫酸铵的用量比为(5~15)g:(0.03~0.05)mol:(0.03~0.05)mol。Mix the dispersion liquid of the carrier, the metal chloride solution and the ammonium sulfate solution, adjust the pH value to 8 to 9, carry out a precipitation reaction, and roast the obtained product to obtain a supported solid superacid catalyst for the synthesis of trimethylolpropane polyether The dosage ratio of the carrier and the metal chloride in the metal chloride solution and the ammonium sulfate in the ammonium sulfate solution is (5-15) g: (0.03-0.05) mol: (0.03-0.05) mol.
在本发明中,所述载体的分散液所用分散剂优选为无水乙醇,所述载体与无水乙醇的质量比优选为1:(10~20),更优选为1:(12~18),进一步优选为1:(15~16)。在本发明中,所述载体的分散液的制备过程优选为将载体投入无水乙醇中,在超声条件下搅拌分散15~30min;本发明对所述超声条件和搅拌的过程没有特殊的限定,能够得到混合均匀的载体分散液即可。In the present invention, the dispersant used in the dispersion liquid of the carrier is preferably absolute ethanol, and the mass ratio of the carrier to the absolute ethanol is preferably 1:(10-20), more preferably 1:(12-18) , more preferably 1:(15-16). In the present invention, the preparation process of the dispersion liquid of the carrier is preferably to put the carrier into anhydrous ethanol, and stir and disperse it under ultrasonic conditions for 15-30 minutes; the present invention has no special limitations on the ultrasonic conditions and the stirring process. It is sufficient that a uniformly mixed carrier dispersion can be obtained.
在本发明中,所述金属氯化物溶液中的金属氯化物优选包括氯氧化锆、四氯化钛或三氯化铝;所述金属氯化物溶液和硫酸铵溶液的浓度均优选为0.1mol/L,所述金属氯化物溶液中的金属离子与硫酸铵溶液中硫酸根的摩尔比优选为1:1。In the present invention, the metal chloride in the metal chloride solution preferably includes zirconium oxychloride, titanium tetrachloride or aluminum trichloride; the concentrations of the metal chloride solution and the ammonium sulfate solution are both preferably 0.1 mol/ L, the mol ratio of the metal ion in the described metal chloride solution and the sulfate radical in the ammonium sulfate solution is preferably 1:1.
在本发明中,所述载体与金属氯化物溶液中金属氯化物和硫酸铵溶液中硫酸铵的用量比优选为(6.5~7.5)g:(0.03~0.05)mol:(0.03~0.05)mol。In the present invention, the dosage ratio of the carrier to the metal chloride in the metal chloride solution and the ammonium sulfate in the ammonium sulfate solution is preferably (6.5-7.5) g: (0.03-0.05) mol: (0.03-0.05) mol.
本发明对所述载体的分散液、金属氯化物溶液和硫酸铵溶液混合的过程没有特殊的限定,按照本领域熟知的过程能够将各物料混合均匀即可。The present invention has no special limitation on the process of mixing the dispersion liquid of the carrier, the metal chloride solution and the ammonium sulfate solution, and the materials can be uniformly mixed according to a process well known in the art.
完成所述混合后,本发明将所得混合体系调节pH值为8~9,进行沉淀反应。本发明优选先将所述混合体系加热至60~70℃,然后在搅拌条件下加入氢氧化钠溶液或氨水溶液,调节pH值为8~9。在本发明中,所述沉淀反应优选在水浴回流条件下进行,所述水浴回流的温度优选为60~70℃,所述沉淀反应的时间优选为4~8h,更优选为5~6h。在本发明中,所述氢氧化钠溶液或氨水溶液的浓度均优选为0.01mol/L。本发明对所述搅拌条件没有特殊的限定,按照本领域熟知的过程能够将氢氧化钠溶液或氨水溶液混合均匀即可。在所述沉淀反应过程中,金属氯化物和硫酸铵发生沉淀,形成金属氢氧化物。After the mixing is completed, the present invention adjusts the pH value of the obtained mixed system to 8-9, and performs a precipitation reaction. In the present invention, preferably, the mixed system is first heated to 60-70° C., and then sodium hydroxide solution or ammonia solution is added under stirring conditions to adjust the pH value to 8-9. In the present invention, the precipitation reaction is preferably carried out under the condition of water bath reflux, the temperature of the water bath reflux is preferably 60-70°C, and the time of the precipitation reaction is preferably 4-8h, more preferably 5-6h. In the present invention, the concentration of the sodium hydroxide solution or the ammonia solution is preferably 0.01 mol/L. The present invention does not have a special limitation on the stirring conditions, and the sodium hydroxide solution or the ammonia solution can be uniformly mixed according to a process well known in the art. During the precipitation reaction, metal chloride and ammonium sulfate are precipitated to form metal hydroxide.
完成所述沉淀反应后,本发明优选将所得产物依次进行离心和洗涤,然后将洗涤所得沉淀在80℃烘干,研磨至40~80目,进行焙烧。在本发明中,所述焙烧的温度优选为400~700℃,时间优选为1~4h。在所述焙烧过程中,金属氢氧化物转变为金属氧化物,同时与硫酸根复合,使得硫酸根配位吸附于金属氧化物上,得到以硫化金属氧化物为活性组分并负载于载体上的催化剂。After the precipitation reaction is completed, in the present invention, the obtained product is preferably centrifuged and washed in sequence, and then the washed precipitate is dried at 80° C., ground to 40-80 mesh, and calcined. In the present invention, the calcination temperature is preferably 400-700° C., and the time is preferably 1-4 h. During the roasting process, the metal hydroxide is converted into a metal oxide, and at the same time, it is compounded with the sulfate group, so that the sulfate group is coordinated and adsorbed on the metal oxide, and the sulfurized metal oxide is used as the active component and is supported on the carrier. catalyst.
本发明提供了上述技术方案所述三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂或上述技术方案所述制备方法制备得到的三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂在合成三羟甲基丙烷聚醚中的应用。本发明对所述应用的方法没有特殊的限定,按照本领域熟知的方法应用即可。The present invention provides the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether according to the above technical solution or the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether prepared by the preparation method described in the above technical solution Application in the synthesis of trimethylolpropane polyether. The method of the application is not particularly limited in the present invention, and it can be applied according to methods well known in the art.
本发明提供了一种乙氧基化三羟甲基丙烷的制备方法,包括以下步骤:The invention provides a preparation method of ethoxylated trimethylolpropane, comprising the following steps:
将三羟甲基丙烷和负载型固体超强酸催化剂混合,通入环氧乙烷,进行聚合反应,得到乙氧基化三羟甲基丙烷;Mixing trimethylolpropane and a supported solid superacid catalyst, feeding into ethylene oxide, and carrying out a polymerization reaction to obtain ethoxylated trimethylolpropane;
所述负载型固体超强酸催化剂为上述技术方案所述三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂或上述技术方案所述制备方法制备得到的三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂。The supported solid superacid catalyst is the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether described in the above technical solution or the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether prepared by the preparation method described in the above technical solution. Type solid superacid catalyst.
在本发明中,所述负载型固体超强酸催化剂的质量优选为三羟甲基丙烷和环氧乙烷总质量的0.1~1.0%,更优选为0.3~0.8%,进一步优选为0.5~0.6%;所述三羟甲基丙烷和环氧乙烷的质量比优选为1:(1~5),更优选为1:(2~3)。In the present invention, the mass of the supported solid superacid catalyst is preferably 0.1-1.0% of the total mass of trimethylolpropane and ethylene oxide, more preferably 0.3-0.8%, further preferably 0.5-0.6% ; The mass ratio of the trimethylolpropane and ethylene oxide is preferably 1:(1~5), more preferably 1:(2~3).
在本发明中,所述三羟甲基丙烷和负载型固体超强酸催化剂混合的过程优选为在常温条件下,向反应釜中投入三羟甲基丙烷,开动搅拌和加热装置,升温至40~50℃, 在搅拌条件下使得三羟甲基丙烷完全熔化,然后加入负载型固体超强酸催化剂。本发明对所述升温的过程以及搅拌条件没有特殊的限定,按照本领域熟知的过程进行即可。本发明对所述反应釜没有特殊的限定,本领域熟知的反应釜即可。In the present invention, the process of mixing the trimethylolpropane and the supported solid superacid catalyst is preferably under normal temperature conditions, throwing trimethylolpropane into the reaction kettle, starting the stirring and heating device, and heating up to 40~ At 50°C, the trimethylolpropane was completely melted under stirring conditions, and then the supported solid superacid catalyst was added. The present invention does not have a special limitation on the process of heating and stirring conditions, and can be carried out according to a process well known in the art. The present invention does not have a special limitation on the reaction kettle, and the reaction kettle well known in the art can be used.
完成所述混合后,本发明优选将反应釜抽真空,再通入氮气置换釜内空气,反复使用氮气置换空气三次(除尽釜内空气),然后继续搅拌升温,进行脱水。在本发明中,所述脱水的温度优选为100~105℃,时间优选为0.5~1h,更优选为0.6~0.8h。本发明通过脱水除掉三羟甲基丙烷、负载型固体超强酸催化剂中的少量水分,减少水与环氧乙烷反应生成副产物。After the mixing is completed, the present invention preferably evacuates the reaction kettle, then feeds nitrogen to replace the air in the kettle, repeatedly uses nitrogen to replace the air three times (removes the air in the kettle), and then continues to stir and heat up for dehydration. In the present invention, the temperature of the dehydration is preferably 100-105° C., and the time is preferably 0.5-1 h, more preferably 0.6-0.8 h. The invention removes a small amount of water in trimethylolpropane and the supported solid super acid catalyst through dehydration, and reduces the by-products generated by the reaction of water and ethylene oxide.
完成所述脱水后,本发明优选继续升温至聚合反应的温度,开始通入环氧乙烷,进行聚合反应。在本发明中,所述聚合反应的温度优选为100~140℃,更优选为110~120℃;所述聚合反应的时间优选为2~6h,更优选为3~4h;所述环氧乙烷的进料速度优选为180g/h。After the dehydration is completed, the present invention preferably continues to heat up to the temperature of the polymerization reaction, and starts to feed ethylene oxide to carry out the polymerization reaction. In the present invention, the temperature of the polymerization reaction is preferably 100-140°C, more preferably 110-120°C; the time of the polymerization reaction is preferably 2-6h, more preferably 3-4h; the ethylene oxide The feed rate of alkane is preferably 180 g/h.
本发明优选持续通入环氧乙烷,进行聚合反应,直至达到环氧乙烷的计量点时,停止通入环氧乙烷,然后维持反应釜内温度保持在上述聚合反应温度,继续进行聚合反应,直至反应釜内压力降至负压(<0MPa)时,停止加热(即停止聚合反应)并通入冷却水降温,降温至90~100℃时进行脱气,然后继续降温至60~80℃,过滤后,得到乙氧基化三羟甲基丙烷。在本发明中,所述计量点具体是合成乙氧基化三羟甲基丙烷时所需使用的理论量的环氧乙烷。在本发明中,所述脱气的温度更优选为95℃,时间优选为30~45min,更优选为35~40min。本发明通过脱气脱除未反应完的EO单体。本发明对所述降温和过滤的过程没有特殊的限定,按照本领域熟知的过程进行即可。In the present invention, it is preferable to continuously feed ethylene oxide to carry out the polymerization reaction. When the metering point of ethylene oxide is reached, the feeding of ethylene oxide is stopped, and then the temperature in the reactor is maintained at the above-mentioned polymerization reaction temperature, and the polymerization is continued. React, until the pressure in the reaction kettle drops to negative pressure (<0MPa), stop heating (that is, stop the polymerization reaction) and introduce cooling water to cool down, degas when it is cooled to 90~100°C, and then continue to cool down to 60~80°C. °C, after filtration, ethoxylated trimethylolpropane is obtained. In the present invention, the metering point is specifically the theoretical amount of ethylene oxide required to be used when synthesizing ethoxylated trimethylolpropane. In the present invention, the temperature of the degassing is more preferably 95°C, and the time is preferably 30-45 min, more preferably 35-40 min. The present invention removes unreacted EO monomer by degassing. The present invention does not have a special limitation on the process of cooling and filtering, and it can be carried out according to the processes well known in the art.
在本发明中,完成所述过滤后,所得负载型固体超强酸催化剂使用蒸馏水洗涤后,先在80℃烘干,然后在400~700℃下焙烧1~4h后,可再次循环利用。本发明对所述洗涤的过程以及烘干和焙烧所用设备没有特殊的限定,按照本领域熟知的过程或者采用熟知的设备进行即可。In the present invention, after the filtration is completed, the obtained supported solid superacid catalyst is washed with distilled water, first dried at 80°C, and then calcined at 400-700°C for 1-4 hours, and can be recycled again. The present invention does not have a special limitation on the washing process and the equipment used for drying and roasting, and can be performed according to a well-known process in the art or by using a well-known equipment.
下面将结合本发明中的实施例,对本发明中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
负载型硫化氧化锆催化剂的制备:将7.5g蒙脱土投入112.5g无水乙醇中,在超声中搅拌分散30min,然后向所得分散液中分别加入300mL八水氯氧化锆溶液(0.1mol/L,0.03mol)和300mL硫酸铵溶液(0.1mol/L,0.03mol),将所得混合体系加 热至65℃,在搅拌条件下加入氨水溶液(0.01mol/L)调节pH值为8,在65℃水浴回流4h,将所得产物依次进行离心和洗涤,然后将所得沉淀于80℃烘干,研磨至60目,然后在500℃条件下焙烧4h,得到负载型固体超强酸催化剂(活性组分硫化氧化锆的质量占载体质量的50%),记为催化剂1。Preparation of supported sulfided zirconia catalyst: put 7.5g montmorillonite into 112.5g absolute ethanol, stir and disperse in ultrasonic for 30min, then add 300mL zirconium oxychloride octahydrate solution (0.1mol/L) to the obtained dispersion respectively. , 0.03 mol) and 300 mL of ammonium sulfate solution (0.1 mol/L, 0.03 mol), the resulting mixed system was heated to 65 ° C, and an aqueous ammonia solution (0.01 mol/L) was added under stirring to adjust the pH to 8, and at 65 ° C The water bath was refluxed for 4 hours, the obtained product was centrifuged and washed in turn, then the obtained precipitate was dried at 80 ° C, ground to 60 mesh, and then calcined at 500 ° C for 4 hours to obtain a supported solid superacid catalyst (active component sulfide oxidation The mass of zirconium accounts for 50% of the mass of the carrier), denoted as catalyst 1.
实施例2Example 2
本实施例与实施例1的区别仅在于:蒙脱土加入量为5.0g,其他条件同实施例1,所得负载型硫化氧化锆催化剂中活性组分的质量占载体质量的75%,记为催化剂2。The difference between this example and Example 1 is only that the amount of montmorillonite added is 5.0 g, other conditions are the same as those in Example 1, and the mass of the active components in the obtained supported sulfided zirconia catalyst accounts for 75% of the mass of the carrier, which is denoted as catalyst 2.
实施例3Example 3
本实施例与实施例1的区别仅在于:蒙脱土加入量为15.0g,其他步骤同实施例1,得到的负载型硫化氧化锆催化剂中活性组分的质量占载体质量的25%,记为催化剂3。The difference between this example and Example 1 is only that the amount of montmorillonite added is 15.0 g, and the other steps are the same as those in Example 1. The mass of the active components in the obtained supported sulfided zirconia catalyst accounts for 25% of the mass of the carrier, denoted as as catalyst 3.
实施例4Example 4
硫化氧化锆催化剂的制备:将112.5g无水乙醇超声中搅拌分散30min,然后向所得分散液中分别加入300mL八水氯氧化锆溶液(0.1mol/L,0.03mol)和300mL硫酸铵溶液(0.1mol/L,0.03mol),将所得混合体系加热至65℃,在搅拌条件下加入氨水溶液(0.01mol/L)调节pH值为8,在65℃水浴回流4h,将所得产物依次进行离心和洗涤,然后将所得沉淀于80℃烘干,研磨至60目,然后在500℃条件下焙烧4h,得到未负载型固体超强酸催化剂,记为催化剂4。Preparation of sulfided zirconia catalyst: 112.5g of absolute ethanol was stirred and dispersed in ultrasonic for 30min, and then 300mL of zirconium oxychloride octahydrate solution (0.1mol/L, 0.03mol) and 300mL of ammonium sulfate solution (0.1 mol/L, 0.03mol), heat the obtained mixed system to 65°C, add ammonia aqueous solution (0.01mol/L) under stirring conditions to adjust the pH value to 8, reflux in a water bath at 65°C for 4h, and centrifuge the obtained product successively. After washing, the obtained precipitate was dried at 80°C, ground to 60 mesh, and then calcined at 500°C for 4 hours to obtain an unsupported solid superacid catalyst, denoted as catalyst 4.
实施例5Example 5
负载型硫化氧化钛催化剂的制备:将7.5g蒙脱土投入112.5g无水乙醇中,在超声中搅拌分散30min,然后向所得分散液中分别加入470mL四氯化钛溶液(0.1mol/L,0.05mol)和470mL硫酸铵溶液(0.1mol/L,0.05mol),将所得混合体系加热至65℃,在搅拌条件下加入氨水溶液(0.01mol/L)调节pH值为8,在65℃水浴回流4h,将所得产物依次进行离心和洗涤,然后将所得沉淀于80℃烘干,研磨至60目,然后在500℃条件下焙烧4h,得到负载型固体超强酸催化剂(活性组分硫化氧化钛的质量占载体质量的50%)。Preparation of supported sulfided titanium oxide catalyst: put 7.5 g of montmorillonite into 112.5 g of absolute ethanol, stir and disperse in ultrasonic for 30 min, and then add 470 mL of titanium tetrachloride solution (0.1 mol/L, 0.05 mol) and 470 mL of ammonium sulfate solution (0.1 mol/L, 0.05 mol), the resulting mixed system was heated to 65°C, and an aqueous ammonia solution (0.01mol/L) was added under stirring to adjust the pH to 8, and the mixture was heated to 65°C in a water bath. Reflux for 4 h, the obtained product was centrifuged and washed in turn, then the obtained precipitate was dried at 80 ° C, ground to 60 mesh, and then calcined at 500 ° C for 4 h to obtain a supported solid superacid catalyst (active component sulfide titanium oxide) 50% of the mass of the carrier).
实施例6Example 6
负载型硫化氧化锆催化剂的制备:将7.5g水滑石投入112.5g无水乙醇中,在超声中搅拌分散30min,然后向所得分散液中分别加入300mL八水氯氧化锆溶液(0.1mol/L,0.03mol)和300mL硫酸铵溶液(0.1mol/L,0.03mol),将所得混合体系加热至65℃,在搅拌条件下加入氨水溶液(0.01mol/L)调节pH值为8,在65℃水浴回流4h,将所得产物依次进行离心和洗涤,然后将所得沉淀于80℃烘干,研磨至60目,然 后在500℃条件下焙烧4h,得到负载型固体超强酸催化剂(活性组分硫化氧化锆的质量占载体质量的50%),记为催化剂6。Preparation of supported sulfided zirconia catalyst: put 7.5g of hydrotalcite into 112.5g of absolute ethanol, stir and disperse in ultrasonic for 30min, and then add 300mL of zirconium oxychloride octahydrate solution (0.1mol/L, 0.03 mol) and 300 mL of ammonium sulfate solution (0.1 mol/L, 0.03 mol), the resulting mixed system was heated to 65°C, and an aqueous ammonia solution (0.01mol/L) was added under stirring to adjust the pH to 8, and the mixture was heated to 65°C in a water bath. Reflux for 4h, the obtained product was centrifuged and washed in turn, then the obtained precipitate was dried at 80°C, ground to 60 mesh, and then calcined at 500°C for 4h to obtain a supported solid superacid catalyst (active component sulfide zirconia). The mass of the carrier accounts for 50% of the mass of the carrier), denoted as catalyst 6.
实施例7Example 7
负载型硫化氧化锆催化剂的制备:将7.5g高岭石投入112.5g无水乙醇中,在超声中搅拌分散30min,然后向所得分散液中分别加入300mL八水氯氧化锆溶液(0.1mol/L,0.03mol)和300mL硫酸铵溶液(0.1mol/L,0.03mol),将所得混合体系加热至65℃,在搅拌条件下加入氨水溶液(0.01mol/L)调节pH值为8,在65℃水浴回流4h,将所得产物依次进行离心和洗涤,然后将所得沉淀于80℃烘干,研磨至60目,然后在500℃条件下焙烧4h,得到负载型固体超强酸催化剂(活性组分硫化氧化锆的质量占载体质量的50%),记为催化剂7。Preparation of supported sulfided zirconia catalyst: put 7.5g kaolinite into 112.5g absolute ethanol, stir and disperse in ultrasonic for 30min, and then add 300mL zirconium oxychloride octahydrate solution (0.1mol/L) to the obtained dispersion respectively. , 0.03 mol) and 300 mL of ammonium sulfate solution (0.1 mol/L, 0.03 mol), the resulting mixed system was heated to 65 ° C, and an aqueous ammonia solution (0.01 mol/L) was added under stirring to adjust the pH to 8, and at 65 ° C The water bath was refluxed for 4 hours, the obtained product was centrifuged and washed in turn, then the obtained precipitate was dried at 80 ° C, ground to 60 mesh, and then calcined at 500 ° C for 4 hours to obtain a supported solid superacid catalyst (active component sulfide oxidation The mass of zirconium accounts for 50% of the mass of the carrier), denoted as catalyst 7.
应用例1Application example 1
将实施例1制备的催化剂1用于乙氧基化三羟甲基丙烷的合成:常温条件下,向反应釜中投入三羟甲基丙烷(300g),开动搅拌和加热装置,升温至45℃,在搅拌条件下使得三羟甲基丙烷完全熔化后,加入负载型固体超强酸催化剂(添加量为三羟基丙烷和环氧乙烷总质量的0.5%),充分搅拌后,将釜内抽真空,再通入氮气置换釜内空气,反复用氮气置换空气三次,然后继续搅拌升温,升温至100℃,进行脱水1h;接着升温至反应温度110℃,开始通入环氧乙烷,计算环氧乙烷总加入量为900g,控制环氧乙烷的进料速度为180g/h,直至达到环氧乙烷的计量点(即达到900g)后,停止通入环氧乙烷,使反应釜内温度保持在110℃继续进行聚合反应,直至釜内压力降到负压时(总聚合反应时间为4h),停止加热并通入冷却水降温,降温至90℃时,脱气30min;继续降温到70℃,过滤后,得到乙氧基化三羟甲基丙烷。The catalyst 1 prepared in Example 1 is used for the synthesis of ethoxylated trimethylolpropane: under normal temperature conditions, drop into trimethylolpropane (300g) in the reactor, start stirring and heating device, and be warming up to 45 ℃ , after the trimethylolpropane is completely melted under stirring conditions, a supported solid superacid catalyst (the addition amount is 0.5% of the total mass of trihydroxypropane and ethylene oxide) is added, and after full stirring, the kettle is evacuated , and then introduce nitrogen to replace the air in the kettle, repeatedly replace the air with nitrogen three times, then continue to stir and heat up, heat up to 100 ° C, and dehydrate for 1 h; then heat up to the reaction temperature of 110 ° C, start to pass ethylene oxide, calculate the epoxy The total amount of ethane added is 900g, and the feed rate of ethylene oxide is controlled to be 180g/h, until reaching the metering point of ethylene oxide (that is, reaching 900g), stop feeding ethylene oxide, and make the reaction kettle. The temperature was kept at 110°C and the polymerization was continued until the pressure in the kettle dropped to negative pressure (the total polymerization time was 4h), the heating was stopped and cooling water was introduced to cool down. When the temperature was lowered to 90°C, degassed for 30min; At 70°C, after filtration, ethoxylated trimethylolpropane was obtained.
应用例2~4Application examples 2 to 4
按照应用例1的步骤,分别将实施例2~4制备的催化剂2~4用于乙氧基化三羟甲基丙烷的合成。According to the steps of Application Example 1, catalysts 2 to 4 prepared in Examples 2 to 4 were respectively used for the synthesis of ethoxylated trimethylolpropane.
性能测试Performance Testing
对应用例1~4中催化剂1~4的催化性能进行测试,其中比表面积采用BET比表面积检测法;采用高效液相色谱测试法测定产品中组分的含量(采用日本岛津公司RID-10a高效液相色谱:色谱柱Inertsil ODS-3(4.6×250mm5μm);流动相:A:甲醇,B:水,A由60%(0~15min)梯度提升至85%(15~30min),流速1.0mL/min,色谱柱温度:30℃,进样量20uL),进而测试产率和选择性,结果见表1。The catalytic performance of catalysts 1 to 4 in application examples 1 to 4 is tested, and the specific surface area adopts the BET specific surface area detection method; the content of the components in the product is determined by high performance liquid chromatography (using RID-10a from Shimadzu Corporation of Japan). High performance liquid chromatography: chromatographic column Inertsil ODS-3 (4.6×250mm5μm); mobile phase: A: methanol, B: water, A from 60% (0~15min) gradient to 85% (15~30min), flow rate 1.0 mL/min, chromatographic column temperature: 30°C, injection volume 20uL), and then test the yield and selectivity, the results are shown in Table 1.
表1应用例1~4中催化剂1~4用于合成乙氧基化三羟甲基丙烷的催化性能数据The catalytic performance data of catalysts 1 to 4 used in the synthesis of ethoxylated trimethylolpropane in Table 1 Application Examples 1 to 4
性能 performance 催化剂1catalyst 1 催化剂2 catalyst 2 催化剂3 catalyst 3 催化剂4 catalyst 4
产率/%Yield/% 8484 7878 8484 7070
选择性/%Selectivity/% 9292 8989 8585 7575
比表面积/m 2/g Specific surface area/m 2 /g 185185 176176 190190 3737
由表1可知,负载后的硫化氧化锆催化剂具有更好的催化效果,这是由于粘土是典型的层状二维材料,通过负载粘土改变了固体超强酸的聚集态,增加了比表面积。如此这样可以暴露出更多的活性位出来,有利于催化反应的进行。。随着载体加入量的增加,催化剂的比表面积不断增大,暴露的催化活性位点增加,乙氧基化三羟甲基丙烷的产率≥78%,选择性≥85%,说明本发明的催化剂对合成乙氧基化三羟甲基丙烷具有高催化活性。It can be seen from Table 1 that the supported sulfided zirconia catalyst has better catalytic effect, which is because clay is a typical layered two-dimensional material, and the aggregated state of the solid superacid is changed by loading the clay, which increases the specific surface area. In this way, more active sites can be exposed, which is beneficial to the catalytic reaction. . With the increase of the added amount of the carrier, the specific surface area of the catalyst increases continuously, the exposed catalytic active sites increase, the yield of ethoxylated trimethylolpropane is ≥ 78%, and the selectivity is ≥ 85%, indicating that the present invention The catalyst has high catalytic activity for the synthesis of ethoxylated trimethylolpropane.
应用例5Application example 5
本应用例与应用例1的区别仅在于:环氧加入量为300g,其他步骤同应用例1。The only difference between this application example and application example 1 is that the amount of epoxy added is 300 g, and other steps are the same as those of application example 1.
应用例6Application example 6
本应用例与应用例1的区别仅在于:环氧加入量为1500g,其他步骤同应用例1。The only difference between this application example and application example 1 is that the amount of epoxy added is 1500 g, and other steps are the same as application example 1.
应用例7Application example 7
本应用例与应用例1的区别仅在于:反应温度为100℃,其他步骤同应用例1。The only difference between this application example and application example 1 is that the reaction temperature is 100° C., and other steps are the same as those of application example 1.
应用例8Application example 8
本应用例与应用例1的区别仅在于:负载型硫化氧化锆催化剂的加入量为三羟基丙烷和环氧乙烷总质量的0.1%,其他步骤同应用例1。The only difference between this application example and application example 1 is that the amount of the supported sulfided zirconia catalyst added is 0.1% of the total mass of trihydroxypropane and ethylene oxide, and other steps are the same as those of application example 1.
性能测试Performance Testing
1)对应用例1、5~8制备的乙氧基化三羟甲基丙烷进行性能测试,其中,采用液相色谱测试法测定理论相对分子质量;色泽、羟值、pH根据国标法检测,其中,羟值按照GB/T7383-2007的邻苯二甲酸酐法规定进行测定,色泽按照GB/T 9282.1-2008的规定进行测定,pH按照GB/T 6368-2008的规定进行测定,所得的性能指标结果见表2。1) The ethoxylated trimethylolpropane prepared in Application Examples 1 and 5 to 8 is tested for performance, wherein the theoretical relative molecular mass is measured by liquid chromatography test method; color, hydroxy value and pH are detected according to national standard method, Among them, the hydroxyl value is determined according to the provisions of the phthalic anhydride method in GB/T7383-2007, the color and luster are determined in accordance with the provisions of GB/T 9282.1-2008, and the pH is determined in accordance with the provisions of GB/T 6368-2008. The index results are shown in Table 2.
表2应用例1、5~8所制得的乙氧基化三羟甲基丙烷性能指标Table 2 performance index of ethoxylated trimethylolpropane prepared by application examples 1, 5-8
Figure PCTCN2021106801-appb-000001
Figure PCTCN2021106801-appb-000001
Figure PCTCN2021106801-appb-000002
Figure PCTCN2021106801-appb-000002
由表2可知,所述负载型固体超强酸催化剂可作为催化剂制备乙氧基化三羟甲基丙烷,使得乙氧基化三羟甲基丙烷的产率≥78%(最高达88.4%),选择性≥85%(最高达95%),色泽≤30,pH在6~7范围内。As can be seen from Table 2, the supported solid superacid catalyst can be used as a catalyst to prepare ethoxylated trimethylolpropane, so that the yield of ethoxylated trimethylolpropane is greater than or equal to 78% (up to 88.4%), Selectivity ≥ 85% (up to 95%), color ≤ 30, pH in the range of 6 to 7.
2)催化剂稳定性测试2) Catalyst stability test
将应用例1中聚合反应完成后过滤所得负载型固体超强酸催化剂用蒸馏水洗涤,在80℃烘干,于500℃下焙烧4h后进行再次利用。如此循坏7次,其催化效果如图1所示。The supported solid superacid catalyst obtained by filtering after the polymerization reaction in Application Example 1 was completed was washed with distilled water, dried at 80°C, and calcined at 500°C for 4 hours before being reused. This cycle is repeated 7 times, and its catalytic effect is shown in Figure 1.
由图1可知,负载型硫化氧化锆固体酸催化剂在乙氧基化三羟甲基丙烷聚合反应中重复稳定性好,当回收重复使用7次,产品的转化率仍保持在75%以上。It can be seen from Figure 1 that the supported sulfided zirconia solid acid catalyst has good repeatability in the ethoxylated trimethylolpropane polymerization reaction. When it is recycled and reused 7 times, the conversion rate of the product remains above 75%.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. It should be regarded as the protection scope of the present invention.

Claims (10)

  1. 一种三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂,包括载体和负载于所述载体上的活性组分,所述活性组分为硫化金属氧化物,所述硫化金属氧化物包括金属氧化物和配位吸附于所述金属氧化物上的硫酸根;所述载体为层状黏土;所述活性组分的质量占载体质量的25~75%。A supported solid superacid catalyst for trimethylolpropane polyether synthesis, comprising a carrier and an active component supported on the carrier, the active component is a sulfided metal oxide, and the sulfided metal oxide includes The metal oxide and the sulfate group coordinated and adsorbed on the metal oxide; the carrier is layered clay; the mass of the active component accounts for 25-75% of the mass of the carrier.
  2. 根据权利要求1所述的三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂,其特征在于,所述载体为蒙皂石族粘土、水滑石类化合物、高岭石族粘土或海泡石族粘土。The supported solid superacid catalyst for synthesis of trimethylolpropane polyether according to claim 1, wherein the carrier is smectite clay, hydrotalcite compound, kaolinite clay or sea foam Stone Clay.
  3. 根据权利要求1所述的三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂,其特征在于,所述硫化金属氧化物包括硫化氧化锆、硫化氧化钛或硫化氧化铝。The supported solid superacid catalyst for trimethylolpropane polyether synthesis according to claim 1, wherein the sulfided metal oxide comprises sulfided zirconium oxide, sulfided titanium oxide or sulfided aluminum oxide.
  4. 权利要求1~3任一项所述三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂的制备方法,其特征在于,包括以下步骤:The preparation method of the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether according to any one of claims 1 to 3, characterized in that, comprising the following steps:
    将载体的分散液、金属氯化物溶液和硫酸铵溶液混合,调节pH值为8~9,进行沉淀反应,将所得产物进行焙烧,得到三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂;所述载体与金属氯化物溶液中金属氯化物和硫酸铵溶液中硫酸铵的用量比为(5~15)g:(0.03~0.05)mol:(0.03~0.05)mol。Mix the dispersion liquid of the carrier, the metal chloride solution and the ammonium sulfate solution, adjust the pH value to 8 to 9, carry out a precipitation reaction, and roast the obtained product to obtain a supported solid superacid catalyst for the synthesis of trimethylolpropane polyether The dosage ratio of the carrier and the metal chloride in the metal chloride solution and the ammonium sulfate in the ammonium sulfate solution is (5-15) g: (0.03-0.05) mol: (0.03-0.05) mol.
  5. 根据权利要求4所述的制备方法,其特征在于,所述金属氯化物溶液中的金属氯化物包括氯氧化锆、四氯化钛或三氯化铝。The preparation method according to claim 4, wherein the metal chloride in the metal chloride solution comprises zirconium oxychloride, titanium tetrachloride or aluminum trichloride.
  6. 根据权利要求4所述的制备方法,其特征在于,所述金属氯化物溶液和硫酸铵溶液的浓度为0.1mol/L,所述金属氯化物溶液中的金属离子与硫酸铵溶液中硫酸根的摩尔比为1:1。The preparation method according to claim 4, wherein the concentration of the metal chloride solution and the ammonium sulfate solution is 0.1 mol/L, and the metal ion in the metal chloride solution and the sulfate radical in the ammonium sulfate solution have a concentration of 0.1 mol/L. The molar ratio is 1:1.
  7. 根据权利要求4所述的制备方法,其特征在于,所述焙烧的温度为400~700℃,时间为1~4h。The preparation method according to claim 4, wherein the roasting temperature is 400-700 DEG C, and the time is 1-4 h.
  8. 权利要求1~3任一项所述三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂或权利要求4~7任一项所述制备方法制备得到的三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂在合成三羟甲基丙烷聚醚中的应用。The supported solid superacid catalyst for the synthesis of trimethylolpropane polyether according to any one of claims 1 to 3 or the synthesis of trimethylolpropane polyether prepared by the preparation method according to any one of claims 4 to 7 Application of supported solid superacid catalyst in the synthesis of trimethylolpropane polyether.
  9. 一种乙氧基化三羟甲基丙烷的制备方法,其特征在于,包括以下步骤:A kind of preparation method of ethoxylated trimethylolpropane, is characterized in that, comprises the following steps:
    将三羟甲基丙烷和负载型固体超强酸催化剂混合,通入环氧乙烷,进行聚合反应,得到乙氧基化三羟甲基丙烷;Mixing trimethylolpropane and a supported solid superacid catalyst, feeding ethylene oxide, and carrying out a polymerization reaction to obtain ethoxylated trimethylolpropane;
    所述负载型固体超强酸催化剂为权利要求1~3任一项所述三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂或权利要求4~7任一项所述制备方法制备得到的三羟甲基丙烷聚醚合成用负载型固体超强酸催化剂。The supported solid superacid catalyst is prepared by the supported solid superacid catalyst for the synthesis of trimethylolpropane polyether according to any one of claims 1 to 3 or the preparation method according to any one of claims 4 to 7. Supported solid superacid catalyst for trimethylolpropane polyether synthesis.
  10. 根据权利要求9所述的制备方法,其特征在于,所述负载型固体超强酸催化剂的质量为三羟甲基丙烷和环氧乙烷总质量的0.1~1.0%;所述聚合反应的温度为100~140℃。The preparation method according to claim 9, wherein the mass of the supported solid superacid catalyst is 0.1-1.0% of the total mass of trimethylolpropane and ethylene oxide; the temperature of the polymerization reaction is 100~140℃.
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