WO2022062341A1 - Heating assembly and aerosol forming device - Google Patents

Heating assembly and aerosol forming device Download PDF

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Publication number
WO2022062341A1
WO2022062341A1 PCT/CN2021/082417 CN2021082417W WO2022062341A1 WO 2022062341 A1 WO2022062341 A1 WO 2022062341A1 CN 2021082417 W CN2021082417 W CN 2021082417W WO 2022062341 A1 WO2022062341 A1 WO 2022062341A1
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WO
WIPO (PCT)
Prior art keywords
heating
substrate
heating element
heat
extension
Prior art date
Application number
PCT/CN2021/082417
Other languages
French (fr)
Chinese (zh)
Inventor
张琳
王守平
张幸福
西克宇
孙来
谷岩
Original Assignee
深圳麦克韦尔科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳麦克韦尔科技有限公司 filed Critical 深圳麦克韦尔科技有限公司
Priority to JP2022577770A priority Critical patent/JP2023532220A/en
Priority to EP21870730.5A priority patent/EP4218439A4/en
Priority to KR1020227043869A priority patent/KR20230009985A/en
Publication of WO2022062341A1 publication Critical patent/WO2022062341A1/en

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/50Control or monitoring
    • A24F40/57Temperature control
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/0019Circuit arrangements
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • H05B3/03Electrodes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/141Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/18Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor the conductor being embedded in an insulating material
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/42Heating elements having the shape of rods or tubes non-flexible
    • H05B3/46Heating elements having the shape of rods or tubes non-flexible heating conductor mounted on insulating base
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/20Devices using solid inhalable precursors

Definitions

  • the invention relates to the technical field of heat-not-burn smoking equipment, in particular to a heating component and an aerosol forming device.
  • heat-not-burn electronic cigarettes also known as heat-not-burn aerosol-forming devices .
  • tubular peripheral heating or central embedded heating
  • tubular peripheral heating means that the heating tube surrounds the aerosol-forming substrate (such as tobacco) to heat the aerosol-forming substrate.
  • aerosol-forming substrate such as tobacco
  • center-embedded heating is to insert a heating element into the aerosol-forming substrate to heat the aerosol-forming substrate.
  • heating components are widely used because of their simple manufacture and convenient use.
  • the current heating components mainly use ceramics or metal treated with insulation as the substrate, and then print or coat the resistance heating circuit on the substrate, and fix the resistance heating circuit on the substrate after high temperature treatment.
  • the resistance heating circuit on the existing heating element is a thin film that is later printed or coated on the ceramic substrate, in the process of inserting the heating element into the aerosol-forming substrate for many times, due to the curved shape of the substrate, the resistance of the resistance is reduced.
  • the heating circuit is heated at a high temperature, it is easy to fall off the substrate, and the stability is poor.
  • the resistance heating circuit is only in contact with the aerosol on the side of the substrate where the resistance heating circuit is arranged to form the matrix, and does not contact the aerosol on the back of the substrate. Substrate contact is formed, resulting in poor heating uniformity of the aerosol-forming substrate.
  • the present application provides a heating component and an aerosol forming device, the heating component can solve the problem that the resistance heating circuit on the existing heating component is easily detached from the substrate and has poor stability when it is heated at a high temperature.
  • the heating assembly includes a base plate and a heating body; wherein the heating body is embedded in the base plate, and the heating body comprises a first extension part arranged at intervals and a second extension part connected to one end of the first extension part, and the base plate and the heating body are used for at least part of
  • the aerosol-forming substrate is inserted and heat is generated to heat the aerosol-forming substrate when the first extension and the second extension are energized.
  • an aerosol forming device the aerosol forming device includes a housing, a heating component and a power supply component arranged in the housing;
  • the component connection is used to supply power to the heating component, and the heating component is the heating component mentioned above.
  • the heating component is provided with a substrate and a heating body, so that the heating body heats the tobacco in the aerosol forming matrix after the heating body is inserted into the aerosol forming matrix; It is arranged to include a first extension part and a second extension part connected to the first extension part, and the first extension part and the second extension part of the base plate and the heating body are used for at least partially inserting the aerosol forming matrix and generating heat when energized
  • the matrix is formed by heating the aerosol; compared with the existing heating element that is silk-screened on the ceramic substrate, the substrate and heating element of the present application can be directly and independently inserted into the aerosol to form the matrix, and there is no occurrence of the heating element from the heating element during high temperature heating.
  • the problem of failure caused by falling off on the ceramic substrate greatly improves the stability of the heating element; in addition, by setting the substrate, the heating element is embedded in the substrate to improve the strength of the heating element, so that the heating element is inserted into the aerosol to form a matrix During the process, the substrate can be subjected to force, which effectively avoids the problem of bending of the heating element due to force.
  • FIG. 1a is a schematic structural diagram of a heating component provided by an embodiment of the present application.
  • FIG. 1b is a schematic structural diagram of a heating body provided by an embodiment of the application.
  • Fig. 1c is a schematic plan view of a heating element provided by a specific embodiment of the present application.
  • Fig. 1d is a schematic plan view of a heating component provided by another specific embodiment of the present application.
  • FIG. 1e is a schematic plan view of a heating assembly provided by another specific embodiment of the present application.
  • FIG. 2 is a schematic disassembly diagram of the structure shown in FIG. 1a according to an embodiment of the present application;
  • FIG. 3a is a schematic disassembly diagram of the structure shown in FIG. 1a provided by another embodiment of the present application;
  • FIG. 3b is a schematic diagram of inserting a heating element into an aerosol atomization substrate according to an embodiment of the application
  • FIG. 4 is a schematic diagram of a position between a substrate and a heating body according to an embodiment of the present application
  • FIG. 5 is a schematic diagram of disassembly of a heating assembly provided by a specific embodiment of the present application.
  • FIG. 6 is a schematic disassembly diagram of a heating assembly provided by another specific embodiment of the present application.
  • FIG. 7 is a side view of a heating element provided by an embodiment of the present application.
  • FIG. 8 is a schematic view of the size of a heating component provided by an embodiment of the present application.
  • Fig. 9 is the C-direction view of the structure shown in Fig. 8.
  • FIG. 10a is a schematic structural diagram of a heating component provided by another embodiment of the present application.
  • FIG. 10b is a schematic diagram of inserting a heating element into an aerosol atomization substrate according to another embodiment of the present application.
  • FIG. 11 is a schematic structural diagram of a heating assembly provided by another embodiment of the present application.
  • FIG. 12 is a schematic view of the size of a heating component provided by another embodiment of the present application.
  • FIG. 13 is a schematic structural diagram of the mounting seat provided by an embodiment of the application after being assembled with the heating component
  • Figure 14 is a schematic diagram of disassembly of the product corresponding to Figure 13;
  • FIG. 15 is a schematic structural diagram of a mounting seat and a heating component after being assembled according to another embodiment of the application.
  • Fig. 16 is the dismantling schematic diagram of the product corresponding to Fig. 15;
  • FIG. 17 is a front view of the mounting seat provided by an embodiment of the application after being assembled with the heating component
  • FIG. 18 is a schematic structural diagram of an aerosol forming apparatus according to an embodiment of the present application.
  • first”, “second” and “third” in this application are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as “first”, “second”, “third” may expressly or implicitly include at least one of that feature.
  • "a plurality of” means at least two, such as two, three, etc., unless otherwise expressly and specifically defined. All directional indications (such as up, down, left, right, front, rear%) in the embodiments of the present application are only used to explain the relative positional relationship between components under a certain posture (as shown in the accompanying drawings).
  • FIG. 1a is a schematic structural diagram of a heating element 30 provided by an embodiment of the application
  • FIG. 2 is a schematic disassembly diagram of the structure shown in FIG. 1a provided by an embodiment of the application
  • a disassembled schematic diagram of the structure shown in FIG. 1a provided by another embodiment of the present application in this embodiment, a heating component 30 is provided, and the heating component 30 is specifically used to insert and heat the aerosol-forming substrate
  • the heating component 10 can be used for inserting tobacco to heat the tobacco, and the following embodiments are all taken as an example; it can be understood that, in this embodiment, the aerosol-forming substrate can specifically be tobacco.
  • the heating element 30 includes a substrate 31 and a heating element 32 embedded in the substrate 31 .
  • the substrate 31 may be a rectangular substrate 31 having a first end M and a second end N opposite to the first end M; when the heating element 30 is inserted into the aerosol-forming matrix, the substrate 31 The second end N of the substrate 31 is first inserted into the aerosol-forming substrate, therefore, in order to facilitate the insertion of the heating element 30 into the aerosol-forming substrate, the second end N of the substrate 31 can be specifically set as a pointed end, that is, a triangular structure, and the tip of the
  • the included angle formed by two adjacent sides may be 45 degrees to 90 degrees, for example, 60 degrees.
  • the material of the substrate 31 can be insulating ceramics
  • the thermal conductivity of the substrate 31 made of insulating ceramics can be 4-18W/(mk)
  • the bending strength can be above 600MPa
  • the thermal stability can exceed 450 degrees
  • the fire resistance can be Can be higher than 1450 degrees.
  • the substrate 31 may also be an insulating metal, such as a metal substrate provided with an insulating coating, so as to improve the strength of the heating element 30 and prevent the heating element 30 from being bent or broken, while enabling The heat generated by the heating element 32 is diffused to the tobacco in contact with the substrate 31, thereby improving the uniformity of heating of the tobacco in the aerosol-forming substrate.
  • the material of the substrate 31 can also be a new type of composite zirconia material.
  • the new type of composite zirconia substrate 31 can keep heat and transfer heat generated by the heating element 32 to provide the energy utilization rate of the heating element 30 .
  • the ceramic substrate 31 may also be a ZTA material (zirconia toughened alumina ceramic) or MTA (mullite and alumina composite).
  • the substrate 31 is provided with an accommodating groove 311 along its length direction, and at least part of the heating element 32 is accommodated in the accommodating groove 311, so that when the heating element 30 is inserted into the aerosol-forming matrix, The stress on the substrate 31 prevents the heating element 32 from being bent due to direct stress.
  • the substrate 31 has a first surface C 1 and a second surface D 1 disposed opposite to the first surface C 1
  • the accommodating groove 311 can specifically be a through groove penetrating the first surface C 1 and the second surface D 1
  • the heating body 32 is specifically accommodated in the through groove
  • the upper and lower surfaces of the heating body 32 are flush with the first surface C1 and the second surface D1 of the substrate 31; wherein, by setting the accommodating groove 311 into a through groove structure , the heating element 32 accommodated in the accommodating groove 311 can be exposed from the side of the first surface C1 and the side of the second surface D1 of the substrate 31 respectively, and then the heating element 32 can be inserted into the aerosol to form Both surfaces of the heating body 32 behind the matrix can be in direct contact with the tobacco in the aerosol-forming matrix, which not only has a high energy utilization rate, but also has a relatively uniform heating and a clear boundary of the preset temperature field.
  • the upper and lower surfaces of the heating element 32 may be slightly protruded from the first surface C 1 and the second surface D 1 of the substrate 31 or slightly protruded from the first surface C 1 and the second surface D 1 of the substrate 31 according to the actual needs of the temperature field during heating.
  • the heating element 32 can be relatively The high temperature is concentrated on the upper and lower surfaces of the heating body 32 and the upper and lower surfaces of the heating body 32 are baked at a higher temperature to contact the tobacco, so that the smoke can meet the relatively strong demand; while the upper and lower surfaces of the heating body 32 are slightly lower than the first surface of the substrate 31.
  • the upper and lower surfaces of the heating element 32 can be loosened in contact with the tobacco, and the baking temperature of the heating element 32 to the tobacco can be slightly reduced, so as to satisfy the requirement that the smoke is softer demand.
  • the heating element 32 can be a self-supporting structure, that is, the heating element 32 can exist independently without being attached to other carriers; the heating element 32 of the self-supporting structure is more efficient than the existing printing or coating on the ceramic substrate.
  • the formed resistance heating film layer can effectively avoid the problem that the heating element 32 falls off from the ceramic substrate or the metal substrate when the heating element 32 is heated at a high temperature or when the substrate is deformed, and greatly improves the stability of the heating element 30; and because the heating element 32 It is a self-supporting structure and can be exposed from one side of the first surface C 1 and one side of the second surface D 1 of the substrate 31 at the same time, which effectively improves the heat utilization rate and the heating uniformity.
  • the material of the heating element 32 can be specifically conductive ceramics.
  • the heating element 32 made of the conductive ceramic material has higher conductivity efficiency, and the temperature generated by the heat generation is relatively uniform; and the conductive ceramic heating element 32 has a
  • the power can be adjusted and designed between 3-4 watts, the conductivity can reach 1* 10-4 ohms and 1* 10-6 ohms, suitable for low-voltage startup, easy to control and design the power immediately, and the flexural strength of conductive ceramics can be greater than 40MPa , the fire resistance can be higher than 1200 °C.
  • the heating element 32 made of the conductive ceramic can be made of a material with an electromagnetic heating wavelength of mid-infrared wavelength, which is conducive to atomizing e-liquid and improving the taste; in addition, the crystal phase structure of the conductive ceramic heating element 32 is stable at high temperature Oxide ceramics of this type have good fatigue resistance, high strength and high density, so that the volatilization of harmful heavy metals and dust problems can be effectively avoided, and the service life of the heating element 32 is greatly improved.
  • the above-mentioned use of the whole piece of ceramic heating element 32 can reduce the hot spot area of the highest temperature, eliminate the risk of fatigue cracking and fatigue resistance increase, and have good consistency; and due to the high strength and microcrystalline structure of the ceramic heating material.
  • the surface of the heating element 32 is easy to clean and not easy to adhere to, and the surface of the heating element 32 is easy to clean and difficult to adhere; in addition, the ceramic heating element 32 is made by the ceramic production process.
  • the ceramic process mainly includes raw material mixing, molding and sintering, and cutting processes, and the process is relatively simple and easy to control. , the cost is lower, which is conducive to the promotion of production and the improvement of economic benefits.
  • the heating element 32 made of the conductive ceramics specifically includes main components and crystal components; wherein, the main components are used to conduct electricity and make the conductive ceramics form a certain resistance, and the main components may specifically be manganese, strontium, lanthanum, tin, antimony , one or more of zinc, bismuth, silicon, and titanium; the crystal component, that is, the main material of the ceramic material, is mainly used to form the shape and structure of the conductive ceramic, and the crystal component can specifically be lanthanum manganate, strontium manganate One or more of lanthanum, tin oxide, zinc oxide, antimony oxide, bismuth oxide, silicon oxide, and yttrium oxide.
  • the heating element 32 may also be made of a metal alloy or a ceramic alloy made of an iron-silicon alloy or an iron-silicon aluminum alloy.
  • FIG. 1b is a schematic structural diagram of a heating body provided by an embodiment of the application; in an embodiment, the heating body 32 specifically includes a first extension portion 321 and a first extension portion 321 connected to the Two extensions 322, and in specific embodiments, both the first extension 321 and the second extension 322 are used to at least partially insert into the aerosol-forming substrate and generate heat when energized to heat the aerosol-forming substrate; it is to be understood that , the first extension part 321 and the second extension part 322 can be inserted into the aerosol forming matrix independently and directly, while the existing heating element silk-screened on the ceramic substrate needs to be inserted into the aerosol with the help of ceramic or insulating treated metal substrate.
  • the aerosol-forming substrate itself cannot be directly inserted into the aerosol-forming device, and the first extension portion 321 and the second extension portion 322 provided in the present application will not deform the substrate 31 or fall off the substrate 31 when heated at high temperature.
  • the problem that leads to failure greatly improves the reliability of the heating element 10 .
  • the opposite surfaces of the first extension portion 321 and the second extension portion 322 for inserting the aerosol-forming substrate are both in contact with the aerosol;
  • the aerosol is inserted into the matrix, which does not need to use a substrate. Therefore, at least two opposite surfaces of the first extension portion 321 and the second extension portion 322 of the heating element 32 can be directly contacted with the aerosol, thereby greatly improving the utilization of heat. rate and heating efficiency.
  • the heating element 32 further includes a third extension 323 for fully inserting and heating the aerosol-forming substrate; specifically, in this embodiment, the first extension 321 and the second extension part 322 are arranged side by side and spaced apart, and the close ends of the first extension part 321 and the second extension part 322 are connected by the third extension part 323; wherein, the first extension part 321 and the second extension part 322 The close end specifically refers to the end that is first in contact with the aerosol-forming substrate and inserted; it can be understood that the first extension portion 321, the second extension portion 322 and the third extension portion 323 are formed into a substantially U-shaped structure; And in a specific embodiment, the first extension part 321 , the second extension part 322 and the third extension part 323 are integrally formed and sintered with conductive ceramics; The groove 328 is formed to obtain the heating element 32 having the first extension portion 321 , the second extension portion 322 and the third extension portion 323 . It can be understood that the first extension portion 321, the second extension portion 322 and the
  • the shapes of the first extension portion 321 , the second extension portion 322 and the third extension portion 323 are not limited, and can be designed according to actual needs.
  • the first extension portion 321 and the second extension portion 322 can be elongated plates; since the base plate 31 has a pointed end, the third extension portion 323 can be an arc-shaped plate, and the radius of the inner circle can be 0.5 mm.
  • the radius of the outer ring may be 2 mm; wherein, the outer ring refers to the position where the third connecting portion 323 of the heating body 32 contacts the substrate 31 .
  • the advantage of using the arc-shaped plate is that the connection stress with the first extension part 321 and the second extension part 322 is small, and the overall structural strength is better.
  • the third extension portion 323 is substantially V-shaped.
  • the third extension part 323 may also be a U-shaped or isosceles trapezoid, or the width may go from an end close to the first extension part 321 and the second extension part 322 to a distance away from the first extension part 321 and the second extension part 322 for other shapes with a decreasing direction.
  • the first extension part 321 , the second extension part 322 and the third extension part 323 define a cutout 328
  • the cutout 328 is a rectangle with the same width or a protrusion is formed at one end of the rectangle close to the third extension part 323
  • the slot 328 is an axisymmetric structure, its length direction is parallel to the direction of its central axis, the first extension part 321 and the second extension part 322 are arranged side by side at intervals and the length direction is parallel to the slot In the direction of the central axis of 328 , the width directions of the first extension portion 321 , the second extension portion 322 and the third extension portion 323 are perpendicular to the direction of the central axis of the slot 328 .
  • the heating element 32 is a structure symmetrical with respect to the central axis of the central axis of the slot 328, that is, the first extension part 321, the second extension part 322 and the third extension part 323 are all symmetrical with respect to the central axis of the slot 328.
  • the structure makes the first extension part 321 , the second extension part 322 and the third extension part 323 on both sides of the slot 328 have the same temperature at the corresponding positions in the width direction, which makes the smoke taste better.
  • FIG. 1c is a schematic plan view of a heating component provided by a specific embodiment of the application; the first extension part 321 and the second extension part 322 are also arranged side by side, but the width of the slot 328 may be A centrally symmetric structure that gradually decreases from the end away from the third extension portion 323 to the end close to the third extension portion 323 , the outer sides of the corresponding first extension portion 321 and the second extension portion 322 are parallel, and the widths from the end away from the third extension portion 323 are parallel.
  • One end of the 323 gradually increases toward the end close to the third extension portion 323 . In this way, the resistance of the end away from the third extension portion 323 is slightly increased to balance the resistance with the third extension portion 323 (the resistance of the third extension portion 323 is larger), so that the overall heating is more balanced.
  • FIG. 1 d is a schematic plan view of a heating element provided by another specific embodiment of the present application.
  • One end of the three extension parts 323 is gradually reduced, so that the resistance near the upper end of the heating element 32 is larger, so as to meet the design requirements of the heating method in which the high temperature of the heating element 32 is concentrated in the upper part of the heating element 32 .
  • FIG. 1e is a schematic plan view of a heating component provided by another specific embodiment of the present application
  • the first extension part 321 and the second extension part 322 are rectangular, but are not arranged side by side and parallel, but are At a certain angle, for example, 3-10 degrees
  • the width of the slot 328 can be a centrally symmetric structure that gradually decreases from the end away from the third extension portion 323 to the end close to the third extension portion 323 .
  • the accommodating groove 311 has an open end and a closed end, and the accommodating groove 311 specifically extends from the first end M of the substrate 31 to a position close to the second end N; and in one embodiment, One end of the accommodating groove 311 away from the second end N of the substrate 31 is an open end, and one end of the accommodating groove 311 close to the second end N of the substrate 31 is a closed end.
  • One end of the accommodating groove 311 as an open end It can prevent the stress release problem when the heating element 32 and the substrate 31 are co-sintered. For example, when the opening is not provided, the slight stress of the heating element 32 may squeeze the substrate 31.
  • the first end M is an open end, it is also easy to conduct electricity.
  • the accommodating groove 311 is specifically a U-shaped structure; in this embodiment, the third extension 323 of the heating element 32 is disposed at the position of the accommodating groove 311 close to the closed end, and the substrate 31 is close to the closed end.
  • the location has a pointed tip to facilitate insertion into the aerosol-forming matrix.
  • FIG. 4 is a schematic diagram of the position between the substrate and the heating body according to an embodiment of the present application
  • the end of the through groove away from the second end N of the substrate 31 can also be a closed end
  • One end of the through groove close to the second end N of the substrate 31 is an open end; in this embodiment, the third extension 323 of the heating element 32 can extend out from the open end of the through groove and form a tip.
  • the specific structure can be seen in Fig. 4.
  • both ends of the through slot may also be closed ends, that is, the accommodating slot 311 is a through hole.
  • the heating element 32 can be a plate-type structure, which can be a heating plate made of conductive ceramics. It can be 2 watts, and the resistance can be 0.71 ohms; specifically, the heating plate can be a single series connection type, that is, the first extension part 321 , the third extension part 323 and the second extension part 322 are connected in series (slotted in the middle).
  • FIG. 5 is a schematic diagram of disassembly of a heating assembly provided by a specific embodiment of the application
  • FIG. 6 is a disassembly of a heating assembly provided by another specific embodiment of the application.
  • Schematic diagram an adhesive layer 34 is also provided at the adjoining position of the substrate 31 and the heating body 32 to enhance the adhesive force between the heating body 32 and the substrate 31;
  • the substrate 31 and the heating element 32 are connected together by co-firing.
  • the thickness of the adhesive layer 34 may be 0.05-0.1 mm; of course, in other embodiments, a seamless splicing type may also be used directly between the substrate 31 and the heating body 32 .
  • the periphery of the sintered heating element 32 is coated and bonded with glass ceramics, and then the heating element 32 is placed in the accommodating groove 311 of the sintered substrate 31, and then the substrate 31 and the heating element 32 Secondary sintering is performed together to embed the heating element 32 into the accommodating groove 311 of the substrate 31 .
  • the heating component 30 further includes a first electrode 33a and a second electrode 33b; one of the first electrode 33a and the second electrode 33b is disposed on the first extension portion 321 , the other electrode is arranged on the second extension part 322, and in the specific use process, the first electrode 33a and the second electrode 33b are respectively electrically connected to the power supply assembly through electrode leads, so that the heating body 32 is electrically connected to the power supply assembly.
  • the first electrode 33 a and the second electrode 33 b are respectively disposed on the same side surface of one end of the first extension part 321 and the second extension part 322 away from the third extension part 323 .
  • the first electrode 33a and the second electrode 33b can also extend to the surface of the metal substrate 31, so that when the power supply is connected, the metal substrate 31 It can generate heat, thereby improving the heating efficiency.
  • the first surface C 2 of one of the first extension portion 321 and the second extension portion 322 is opposite to the first surface C 2
  • the provided second surfaces D2 are provided with first electrodes 33a
  • the second surfaces D2 provided opposite to the first surface C2 of the other extension are provided with second electrodes 33b, that is, The numbers of the first electrodes 33a and the second electrodes 33b are both two.
  • one Y-shaped electrode lead can be connected to the first electrode 33a on the two surfaces of the first extension part 321, and the other Y-shaped electrode lead can be connected
  • the shaped electrode lead is connected to the second electrode 33b on the second extension part 322; by arranging the first electrode 33a and the second electrode 33b on the two surfaces, it is not only convenient for welding, but also can increase the heating element with the conductive ceramic as much as possible 32 contact area to reduce the contact resistance, thereby generating less heat when the heating body 32 is energized, reducing the temperature, and simultaneously energizing the two surfaces of the conductive ceramic heating body 32, the two surfaces form the same potential, which is conducive to making The electric field of the conductive components between the two surfaces is uniform, and the heating effect is better; therefore, the mounting seat 40 can be provided at the positions of the first electrode 33a and the second electrode 33b (because the heating element 32 is located at the first electrode 33a and the second electrode 33b.
  • the resistance is small
  • the first electrode 33a and the second electrode 33b can be formed on the two ends of the first extension part 321 and the second extension part 322 by coating, so as to improve the bonding force between the electrodes and the heating body 32, Thereby, the connection stability between the electrode lead connected to the electrode and the heating body 32 is improved; it can be understood that the ceramic has a microporous structure, and the microporous structure of the ceramic can make the formation of The bonding force between the first electrode 33a and the second electrode 33b and the heating body 32 is strong, thereby greatly improving the bonding force between the first electrode 33a and the second electrode 33b and the heating body 32.
  • the above-mentioned coating material can be selected from silver paste.
  • first electrode 33a and the second electrode 33b can also be formed by depositing a metal film, for example, depositing gold, platinum, copper and other metal materials higher than 1* 10-6 ohm; the length of the coating can be 6.5 mm. .
  • FIG. 7 is a side view of a heating body provided by an embodiment of the application; the surface of the heating body 32 can also be coated with a protective layer 35, and the protective layer 35 covers the first electrode 33a and the second electrode 33a.
  • the electrode 33b is used to prevent the first electrode 33a, the second electrode 33b and the heating element 32 from being damaged by the e-liquid formed when the tobacco is heated; specifically, the protective layer 35 may be a glass glaze layer.
  • the protective layer 35 can also cover the entire substrate 31, so that the entire heating element 30 has a smooth surface; of course, in other embodiments, the protective layer 35 can also be coated on the entire surface of the substrate 31 and the heating element 32 is close to the substrate.
  • the part of the surface of the heating element 32 close to the substrate 31 specifically refers to the surface of the part of the heating element 32 that is close to the connection between the heating element 32 and the substrate 31; the part of the surface of the heating element 32 away from the substrate 31 specifically refers to the heating element The middle part of 32.
  • the heating element 32 includes a first heating area A and a second heating area B connected to the first heating area A, wherein the first heating area A is the main atomizer inserted into the aerosol-forming substrate for heating In this way, the substrate 31 and the heating element 32 are at least partially inserted on the aerosol-forming substrate, and the atomization temperature on it is concentrated at 280°C to 350°C, accounting for more than 75% of the area of the atomization area.
  • the second heating area B is The temperature of the main matching section of the heating body 32 is below 150°C; in a specific embodiment, the first electrode 33a and the second electrode 33b are specifically arranged in the second heating area B of the heating body 32 to reduce the temperature of the ceramic heating body 32.
  • the atomization temperature is such that the ratio of the heating temperature of the first heating area A to the heating temperature of the second heating area B of the heating element 32 is greater than 2.
  • the resistivity of the material of the part of the heating element 32 located in the second heating area B is smaller than the resistivity of the material of the part of the heating element 32 located in the first heating area A, so that the first heating element of the heating element 32 is heated.
  • the temperature of zone A is greater than the temperature of the second heating zone B; at the same time, by setting materials with different resistivities in different heating zones, the temperature of different heating zones can be regulated by the difference in resistivity; specifically, the heating element 32 is located in the first heating zone.
  • the part of the area A and the part of the heating element 32 located in the second heating area B have basically the same main components of the ceramic material and are integrally formed, but the part of the heating element 32 located in the first heating area A and the part of the heating element 32 located in the second heating area B.
  • the proportion of the ceramic material in the parts is different or other components are different, so that the part of the heating element 32 located in the first heating area A and the part of the heating element 32 located in the second heating area B have different resistivities.
  • the first heating area A and the second heating area B use different conductive materials, such as aluminum film and gold film, and the scheme of splicing two different conductive materials can effectively avoid the occurrence of heating elements. 32.
  • the problem of breakage of the conductors of the first heat-generating area A and the second heat-generating area B are basically the same main components of the ceramic material and are integrally formed, but the part of the heating element 32 located in the first heating area A and the part of the heating element 32 located in the second heating area B.
  • the substrate 31 and the heating element 32 are arranged to heat the tobacco in the aerosol-forming substrate through the heating element 32 after the aerosol-forming substrate is inserted; meanwhile, the heating element 32 is arranged to be It comprises a first extension part 321 and a second extension part 322 connected to the first extension part 321, and the first extension part 321 and the second extension part 322 of the substrate 31 and the heating body 32 are used for at least partially inserting the aerosol forming matrix and Heat is generated to heat the aerosol-forming substrate when energized; compared with the existing heat-generating body that is silk-printed on a ceramic substrate, the substrate 31 and the heat-generating body 32 of the present application can be directly and independently inserted into the aerosol-forming substrate without appearing The problem that the heating element 32 falls off from the ceramic base during high temperature heating, resulting in failure, greatly improves the stability of the heating element 30; The strength of the heating element 30 enables the heating element 30 to be subjected to force through the substrate 31 during the process of inserting the aero
  • the heating element 32 is specifically overlapped on a surface of the first flange 312 away from the second surface D1 of the base plate 31 to prevent it from falling off from the through groove of the base plate 31; specifically, a surface of the first flange 312 It is flush with the second surface D1 of the substrate 31 and can be integrally formed with the substrate 31.
  • the substrate 31 can be cut according to a preset size by a laser to form the
  • the stepped base plate 31 of the flange 312 can effectively ensure the dimensional accuracy of the product, and can greatly improve the support strength of the first flange 312 .
  • the first flange 312 extends continuously along the circumferential direction of the through groove to the inner wall surface of the entire through groove. It should be noted that the first flange 312 is in the thickness direction of the heating body 32 . The thickness of the heating body 32 is smaller than that of the heating body 32. Specifically, it can be understood that the first flange 312 is arranged around the circumferential direction of the through groove so that the first flange 312 and the through groove have the same shape. A flange 312 is specifically a continuous U-shaped structure.
  • the length of the substrate 31 is slightly larger than the length of the heating body 32, and the first heating area A and the second heating area B of the heating body 32 can all be accommodated in the accommodating groove. 311, and the positions corresponding to the inner wall surface of the through groove and the first heating area A and the second heating area B of the heating body 32 are all provided with a first flange 312, and the first heating area A and the second heating area of the heating body 32 are provided with first flanges 312. Regions B are all overlapped on the first flange 312 .
  • the temperature of the part of the substrate 31 surrounding the first heating area A will be higher than the temperature of the part surrounding the first heating area A of the substrate 31 .
  • the first heat-generating area A and the portion of the substrate 31 surrounding the first heat-generating area A are inserted into the aerosol-forming matrix, and the second heat-generating area B and the substrate 31 surrounding the second heat-generating area B Some locations aerosols form outside the matrix.
  • FIGS. 8 and 9 are schematic views of the dimensions of the heating component provided by an embodiment of the application, and FIG. 9 is the structure shown in FIG. 8 .
  • the total length L21 of the substrate 31 may be 15-20 mm, such as 18.00 mm, the total width W21 may be 3-6 mm, such as 5.00 mm, the total thickness H21 may be 0.3- 0.6 mm, such as 0.5 mm; wherein, the width W22 of the first surface C1 of the substrate 31 may be 0.5-1 mm, such as 0.75 mm, and the width W23 of the second surface D1 of the substrate 31 may be 1- 2 mm, such as 1.25 mm, in this embodiment, the width of the first flange 312 may be 0.2-0.3 mm, such as 0.25 mm;
  • the length L22 may be 10-17 mm, such as 16.1 mm, the width W24 may be 2-5 mm, such as 3.4 mm, and the length L23 of the first extension part 321 and the second extension part 322 may be 12-16 mm , for example, it can be 14.55 mm, the distance L24 between the first extension part 321 and the second extension part 322 is less
  • FIG. 10a is a schematic structural diagram of a heating assembly provided by another embodiment of the present application; the first heating area A and the second heating area B may also be only the first heating element 32 The area A is accommodated in the accommodating groove 311, and the second heating area B is suspended in the air. At this time, please refer to FIG. 10b.
  • FIG. 10a is a schematic structural diagram of a heating assembly provided by another embodiment of the present application; the first heating area A and the second heating area B may also be only the first heating element 32 The area A is accommodated in the accommodating groove 311, and the second heating area B is suspended in the air. At this time, please refer to FIG. 10b.
  • FIG. 10a is a schematic structural diagram of a heating assembly provided by another embodiment of the present application; the first heating area A and the second heating area B may also be only the first heating element 32 The area A is accommodated in the accommodating groove 311, and the second heating area B is suspended in the air. At this time, please refer to FIG. 10b.
  • FIG. 10a is a schematic
  • FIG. 10b is a schematic diagram of inserting the heating component provided in another embodiment of the present application into the aerosol atomization substrate; the substrate 31 can be fully inserted into the aerosol-forming matrix 302, and the heating element 32 is still partially inserted into the aerosol-forming matrix 302; The part corresponding to the second heating region B stays outside the aerosol forming matrix 302, that is, the aerosol forming matrix 302 is not inserted; inside the matrix 302, and most of the part corresponding to the second heat-generating area B stays outside the aerosol-forming matrix 302; in this embodiment, see FIG. 5 and FIG. 11, FIG.
  • the part of the first extension part 321 and the second extension part 322 located in the second heat generating area B has the first convex part 3211 and the second convex part 3221 arranged opposite to each other, so that the heat generating body 32 is located in the second heat generating area B.
  • the width of the part of the second heating area B is larger than the width of the part located in the first heating area A, so as to ensure the strength of the second heating area B of the heating body 32 and make the resistance of the second heating area B of the heating body 32 relative to the first heating area.
  • the resistance of the first heating area A is relatively small, so that the temperature corresponding to the second heating area B of the heating element 32 is relatively low.
  • the length L21 of the substrate 31 is smaller than the length L22 of the heating element 32 .
  • the first protruding portion 3211 and the second protruding portion 3221 are in contact with the ends of the substrate 31 respectively; and in a specific embodiment, the width of the first protruding portion 3211 and the second protruding portion 3221 is W25 It can be the same as the width W26 of the opposite two side walls of the accommodating groove 311 , and the opposite two side walls of the accommodating groove 311 refer to the two extending portions of the substrate 31 arranged in parallel at intervals; and in one embodiment, see FIG.
  • the ends of the first extension part 321 and the second extension part 322 away from the third extension part 323 are provided with a second flange 313 flush with the first flange 312 , the first raised part 3211 and the second raised part
  • the position corresponding to the second flange 313 of 3221 is provided with a first escape portion 324 corresponding to the second flange 313.
  • the first escape portion 324 overlaps the second flange 313 to pass through the second flange. 313 supports the second heat-generating area B of the heat-generating body 32 .
  • the first flange 312 is only provided at the position where the inner wall surface of the accommodating groove 311 is close to the first end M; specifically Yes, the first flanges 312 include two, and the two first flanges 312 are oppositely disposed on the two inner wall surfaces of the accommodating groove 311 and are located at the position of the base plate 31 close to the first end M.
  • the inner wall surface of the accommodating groove 311 is only provided with two first flanges 312 at the position corresponding to the second heating area B of the heating element 32 .
  • the part of the second heat generating area B of the body 32 is overlapped on the two first flanges 312; at this time, referring to FIG. 3b, FIG.
  • 3b is a schematic diagram of inserting the heat generating component provided by an embodiment of the application into the aerosol atomization substrate;
  • the substrate 31 is partially inserted into the aerosol-forming matrix 302, and the heating element 32 is still partially inserted into the aerosol-forming matrix 302; specifically, only the portion corresponding to the first heating region A of the heating element 32 is inserted into the aerosol-forming matrix 302, and
  • the first heating area A of the heating element 32 does not need to be supported by the substrate 31, and the part corresponding to the second heating area B of the heating element 32 and the part of the substrate 31 at the corresponding position stay outside the aerosol forming matrix 302, that is, no gas is inserted.
  • the sol forms the matrix 302; in a specific embodiment, referring to FIG.
  • the thickness of the heating body 32 is the same as that of the substrate 31, and the part of the heating body 32 located in the second heating region B is provided with two first flanges 312 corresponding to the thickness.
  • the two second escape parts 325 overlap on the two first flanges 312 .
  • the inner wall surface of the accommodating groove 311 only corresponds to Two first flanges 312 are provided at a part of the first heating area A of the heating body 32 , and a part of the heating body 32 located in the first heating area A overlaps the two first flanges 312 .
  • the structural dimensions of the heating body 32 corresponding to FIG. 3a can be referred to in FIG. 12 , which is a schematic diagram of the size of the heating element provided by another embodiment of the present application; in this embodiment, the total size of the substrate 31 is
  • the length L21 may still be 15-20 mm, such as 18.00 mm
  • the total width W21 may be 3-6 mm, such as 5.00 mm
  • the total thickness H21 may be 0.3-0.6 mm, such as 0.5 mm;
  • the width W22 of the first surface C1 of the substrate 31 may be 0.5-1 mm, such as 0.75 mm
  • the width W23 of the second surface D1 of the substrate 31 may be 1-2 mm, such as 1.25 mm.
  • the thickness H22 of the first flange 312 may be 0.2-0.3 mm, such as 0.25 mm, and the length L25 of the first flange 312 may be 5-6 mm, such as 6.00 mm;
  • the length L22 of the heating element 32 in the groove 311 may be 10-17 mm, for example, 16.1 mm, and the width W24 of the portion overlapping the first flange 312 may be 2-5 mm, such as 3.4 mm,
  • the width W27 of the portion clamped between the first flanges 312 may be 2-3 mm, such as 2.4 mm;
  • the length L23 of the first extension portion 321 and the second extension portion 322 may be 13-16 mm, such as It can be 14.55 mm, the distance L4 between the first extension part 321 and the second extension part 322 is less than one tenth of the width of the entire heating body 32, and the distance L24 between the first extension part 321 and the second extension part 322 is in the range It can be 0.25-0.35
  • FIGS. 13 to 16 wherein, FIG. 13 is a schematic structural diagram of the mounting base provided by an embodiment of the application and a heating component after assembly; FIG. 14 is a schematic diagram of disassembly of the product corresponding to FIG. 13 ; FIG. 15 is a schematic structural diagram of the mounting seat provided by another embodiment of the application and the heating component after assembling; FIG. 16 is a schematic diagram of disassembly of the product corresponding to FIG. 15 ; the heating component 30 is also provided with a mounting seat 40.
  • the heating element 30 is arranged on the mounting seat 40 to form a heating mechanism, and the mounting seat 40 and the heating element 30 are clamped and arranged to install the heating element 30 in the main body of the aerosol forming device through the mounting seat 40; Specifically, the mounting seat 40 is fixed at the position corresponding to the second heating area B on the heating element 30 ;
  • the material of the mounting seat 40 can be an organic or inorganic material with a melting point higher than 160 degrees, for example, PEEK material; High temperature resistant glue.
  • the mounting seat 40 includes a mounting body 41 , the mounting body 41 is provided with a mounting hole 42 , and the heating element 30 is specifically inserted into the mounting hole 42 to be mounted with the mounting seat 40 ;
  • the heating body 32 of the heating component 30 is fixed to the mounting seat 40, the part corresponding to the second heating area B of the heating body 32 is inserted into the mounting hole 42;
  • An escape groove is provided on the side wall, and the electrode lead wire extends into the mounting seat 40 through the escape groove to be connected with the electrode on the heating body 32 .
  • the mounting body 41 is further provided with at least two clamping portions 43 , and the mounting seat 40 is specifically fixed to the housing of the aerosol forming device through the clamping portions 43 .
  • one side of the installation body 41 may also be provided with an extension groove 44 communicating with the installation hole 42 , and the extension groove 44 may be specifically provided on a side surface of the third extension portion 323 away from the heating body 32 ,
  • the shape of the extension slot 44 is the same as that of the part of the heating element 30 for inserting into the mounting seat 40 .
  • the shape of the part of the heating element 30 for inserting the mounting seat 40 is a rectangle
  • the shape of the extension slot 44 is also a rectangle. , so as to reinforce the part of the heating element 30 inserted into the mounting seat 40 through the extension groove 44 to prevent it from breaking.
  • the mounting base 40 is provided with two extension grooves 44 , and the two extension grooves 44 are crossed and vertically arranged.
  • FIG. 17 is a front view of the mounting seat provided by an embodiment of the application after being assembled with the heating element; a part of the surface of the heating element 30 for inserting the mounting seat 40 has a first clamping structure 326 , the position corresponding to the first clamping structure 326 in the mounting hole 42 of the mounting seat 40 has a second clamping structure 327 , and the mounting seat 40 and the heating component are clamped by the first clamping structure 326 and the second clamping structure 327 .
  • the fixation of the two and thereby improve the stability of the connection between the two.
  • the first clamping structure 326 may specifically be a plurality of protrusions (or depressions), and the second clamping structure 327 may be a depression (or protrusion) matched with the first clamping structure 326 .
  • the first clamping structure 326 may be disposed on the first extension portion 321 and the second extension portion 322 of the heating element 32 for inserting into the mounting seat 40 .
  • the heating element 30 provided in this embodiment can directly use a self-supporting ceramic heating plate (or heating rod) in the heating form, and the heating element 32 can be arranged in a single series connection according to the requirements of the electrode placement position and resistance value;
  • the body 32 is made of ceramic material. Compared with the existing metal heating body or the heating body structure formed by coating the metal heating material on the ceramic substrate, it can simultaneously contact and heat the tobacco on both sides, and the heating is more uniform and stable.
  • FIG. 18 is a schematic structural diagram of an aerosol forming apparatus provided by an embodiment of the application; in this embodiment, an aerosol forming apparatus 300 is provided, and the aerosol forming apparatus 300 includes a casing 301 and a set of The heat generating component 30 , the mounting seat 40 and the power supply component 50 in the housing 301 .
  • the heating component 30 is arranged on the mounting seat 40 and is fixedly installed on the inner wall surface of the housing 301 through the mounting seat 40; specifically, the specific structures and functions of the heating component 30 and the mounting seat 40 can be referred to in the above embodiments.
  • the textual descriptions in the relevant embodiments of the heating element 30 will not be repeated here;
  • the power supply element 50 is connected to the heating element 30 for supplying power to the heating element 30 ; and in one embodiment, the power supply element 50 may specifically be rechargeable of lithium-ion batteries.
  • the heating element 30 is provided to heat and atomize the aerosol forming substrate 302 after the aerosol forming substrate 302 is inserted; wherein, the heating element 30 is arranged to include a substrate 31 and the heating element 32, so as to heat the tobacco in the aerosol-forming substrate 302 by the heating element 32 after the aerosol-forming substrate 302 is inserted;
  • the second extension part 322 connected to the part 321, and the first extension part 321 and the second extension part 322 of the substrate 31 and the heating body 32 are used for at least partially inserting the aerosol forming matrix 302 and generating heat to heat the aerosol forming substrate when energized Matrix 302; compared with the existing heating element that is silk-screened on a ceramic substrate, the substrate 31 and heating element 32 of the present application can be directly and independently inserted into the aerosol forming matrix 302, and the heating element 32 will not be removed from the heating element 32 during high temperature heating.

Abstract

A heating assembly and an aerosol forming device. The heating assembly (30) comprises a base plate (31) and a heating body (32), wherein the heating body (32) is embedded in the base plate (31), and the heating body (32) comprises a first extension portion (321) and a second extension portion (322) connected to one end of the first extension portion (321), which are arranged spaced apart from each other; and the base plate (31) and the heating body (32) are used for being at least partially inserted into an aerosol forming substrate and generating heat to heat the aerosol forming substrate when the first extension portion (321) and the second extension portion (322) are powered on. The heating body (32) in the heating assembly (30) can be directly inserted into the aerosol forming substrate, and has a good stability.

Description

发热组件及气溶胶形成装置Heating component and aerosol forming device 【技术领域】【Technical field】
本发明涉及加热不燃烧发烟设备技术领域,尤其涉及一种发热组件及气溶胶形成装置。The invention relates to the technical field of heat-not-burn smoking equipment, in particular to a heating component and an aerosol forming device.
【背景技术】【Background technique】
电子烟作为香烟替代品,因其具有使用安全、方便、健康、环保等优点,而越来越受到人们的关注和青睐;比如,加热不燃烧电子烟,亦称为加热不燃烧气溶胶形成装置。As a substitute for cigarettes, electronic cigarettes have attracted more and more attention and favor because of their advantages of safety, convenience, health, and environmental protection; for example, heat-not-burn electronic cigarettes, also known as heat-not-burn aerosol-forming devices .
现有的加热不燃烧气溶胶形成装置,其加热方式通常为管式外围加热或中心嵌入加热;管式外围加热是指加热管围绕于气溶胶形成基质(例如烟草)外以对气溶胶形成基质进行加热,中心嵌入加热是将加热组件插入气溶胶形成基质内以对气溶胶形成基质进行加热。其中,加热组件因其制造简单、使用方便等特点而被广泛应用。目前的发热组件主要采用陶瓷或经绝缘处理的金属作基底,然后在基底上印刷或镀膜电阻发热线路,并经高温处理后使电阻发热线路固定在基底上而形成。Existing heat-not-burn aerosol-forming devices are usually heated by tubular peripheral heating or central embedded heating; tubular peripheral heating means that the heating tube surrounds the aerosol-forming substrate (such as tobacco) to heat the aerosol-forming substrate. For heating, center-embedded heating is to insert a heating element into the aerosol-forming substrate to heat the aerosol-forming substrate. Among them, heating components are widely used because of their simple manufacture and convenient use. The current heating components mainly use ceramics or metal treated with insulation as the substrate, and then print or coat the resistance heating circuit on the substrate, and fix the resistance heating circuit on the substrate after high temperature treatment.
然而,由于现有发热组件上的电阻发热线路是后期印刷或镀膜在陶瓷基底上的一层薄膜,在多次将发热组件插入气溶胶形成基质的使用过程中,因基底的弯曲形,该电阻发热线路经过高温发热时,容易从基底上脱落,稳定性差,且在发热过程中,由于电阻发热线路仅与基底设置有电阻发热线路的一面的气溶胶形成基质接触而不与基底背面的气溶胶形成基质接触,从而导致对气溶胶形成基质的加热均匀性较差。However, since the resistance heating circuit on the existing heating element is a thin film that is later printed or coated on the ceramic substrate, in the process of inserting the heating element into the aerosol-forming substrate for many times, due to the curved shape of the substrate, the resistance of the resistance is reduced. When the heating circuit is heated at a high temperature, it is easy to fall off the substrate, and the stability is poor. During the heating process, the resistance heating circuit is only in contact with the aerosol on the side of the substrate where the resistance heating circuit is arranged to form the matrix, and does not contact the aerosol on the back of the substrate. Substrate contact is formed, resulting in poor heating uniformity of the aerosol-forming substrate.
【发明内容】[Content of the invention]
本申请提供一种发热组件及气溶胶形成装置,该发热组件能够解决现有发热组件上的电阻发热线路经过高温发热时,容易从基底上脱落,稳定性较差的问题。The present application provides a heating component and an aerosol forming device, the heating component can solve the problem that the resistance heating circuit on the existing heating component is easily detached from the substrate and has poor stability when it is heated at a high temperature.
为解决上述技术问题,本申请采用的一个技术方案是:提供一种发热组件。该发热组件包括基板和发热体;其中发热体嵌设于基板且发热体包括间隔设置的第一延伸部和与第一延伸部的一端相连的第二延伸部,基板和发热体用于至少部分插入气溶胶形成基质并且在第一延伸部及第二延伸部通电时产生热量加热气溶胶形成基质。In order to solve the above technical problem, a technical solution adopted in the present application is to provide a heating component. The heating assembly includes a base plate and a heating body; wherein the heating body is embedded in the base plate, and the heating body comprises a first extension part arranged at intervals and a second extension part connected to one end of the first extension part, and the base plate and the heating body are used for at least part of The aerosol-forming substrate is inserted and heat is generated to heat the aerosol-forming substrate when the first extension and the second extension are energized.
为解决上述技术问题,本申请采用的另一个技术方案是:提供一种气溶胶形成装置,该气溶胶形成装置包括壳体和设置在壳体内的发热组件和电源组件;其中,电源组件与发热组件连接,用于向发热组件供电,发热组件为上述所涉及的发热组件。In order to solve the above-mentioned technical problems, another technical solution adopted in the present application is: to provide an aerosol forming device, the aerosol forming device includes a housing, a heating component and a power supply component arranged in the housing; The component connection is used to supply power to the heating component, and the heating component is the heating component mentioned above.
本申请提供的发热组件及气溶胶形成装置,该发热组件通过设置基板和发热体,以在插入气溶胶形成基质后通过发热体对气溶胶形成基质内的烟草进行加热;同时,通过将发热体设置成包括第一延伸部和与第一延伸部连接的第二延伸部,且基板和发热体的第一延伸部及第二延伸部用于至少部分插入气溶胶形成基质并在通电时产生热量以加热气溶胶形成基质;相比于现有丝印在陶瓷基底上的发热体,本申请的基板和发热体能够直接、独立地插入气溶胶形成基质,且不会出现经过高温发热时发热体从陶瓷基底上脱落而导致失效的问题,大大提高了发热组件的稳定性;另外,通过设置基板,将发热体嵌设于基板内,以提高发热组件的强度,使得发热组件在插入气溶胶形成基质的过程中,能够通过基板受力,有效避免了发热体因受力而导致弯折的问题。In the heating component and the aerosol forming device provided by the present application, the heating component is provided with a substrate and a heating body, so that the heating body heats the tobacco in the aerosol forming matrix after the heating body is inserted into the aerosol forming matrix; It is arranged to include a first extension part and a second extension part connected to the first extension part, and the first extension part and the second extension part of the base plate and the heating body are used for at least partially inserting the aerosol forming matrix and generating heat when energized The matrix is formed by heating the aerosol; compared with the existing heating element that is silk-screened on the ceramic substrate, the substrate and heating element of the present application can be directly and independently inserted into the aerosol to form the matrix, and there is no occurrence of the heating element from the heating element during high temperature heating. The problem of failure caused by falling off on the ceramic substrate greatly improves the stability of the heating element; in addition, by setting the substrate, the heating element is embedded in the substrate to improve the strength of the heating element, so that the heating element is inserted into the aerosol to form a matrix During the process, the substrate can be subjected to force, which effectively avoids the problem of bending of the heating element due to force.
【附图说明】【Description of drawings】
图1a为本申请一实施例提供的发热组件的结构示意图;FIG. 1a is a schematic structural diagram of a heating component provided by an embodiment of the present application;
图1b为本申请一实施例提供的发热体的结构示意图;FIG. 1b is a schematic structural diagram of a heating body provided by an embodiment of the application;
图1c为本申请一具体实施方式提供的发热组件的平面示意图;Fig. 1c is a schematic plan view of a heating element provided by a specific embodiment of the present application;
图1d为本申请另一具体实施方式提供的发热组件的平面示意图;Fig. 1d is a schematic plan view of a heating component provided by another specific embodiment of the present application;
图1e为本申请又一具体实施方式提供的发热组件的平面示意图;FIG. 1e is a schematic plan view of a heating assembly provided by another specific embodiment of the present application;
图2为本申请一实施例提供的图1a所示结构的拆解示意图;FIG. 2 is a schematic disassembly diagram of the structure shown in FIG. 1a according to an embodiment of the present application;
图3a为本申请另一实施例提供的图1a所示结构的拆解示意图;3a is a schematic disassembly diagram of the structure shown in FIG. 1a provided by another embodiment of the present application;
图3b为本申请一实施例提供的发热组件插入气溶胶雾化基质的示意图;FIG. 3b is a schematic diagram of inserting a heating element into an aerosol atomization substrate according to an embodiment of the application;
图4为本申请一实施例提供的基板与发热体之间位置示意图;4 is a schematic diagram of a position between a substrate and a heating body according to an embodiment of the present application;
图5为本申请一具体实施例提供的发热组件的拆解示意图;5 is a schematic diagram of disassembly of a heating assembly provided by a specific embodiment of the present application;
图6为本申请另一具体实施例提供的发热组件的拆解示意图;FIG. 6 is a schematic disassembly diagram of a heating assembly provided by another specific embodiment of the present application;
图7为本申请一实施例提供的发热体的侧视图;7 is a side view of a heating element provided by an embodiment of the present application;
图8为本申请一实施例提供的发热组件的尺寸示意图;FIG. 8 is a schematic view of the size of a heating component provided by an embodiment of the present application;
图9为图8所示结构的C向视图;Fig. 9 is the C-direction view of the structure shown in Fig. 8;
图10a为本申请另一实施例提供的发热组件的结构示意图;FIG. 10a is a schematic structural diagram of a heating component provided by another embodiment of the present application;
图10b为本申请另一实施例提供的发热组件插入气溶胶雾化基质的示意图;FIG. 10b is a schematic diagram of inserting a heating element into an aerosol atomization substrate according to another embodiment of the present application;
图11为本申请又一实施例提供的发热组件的结构示意图;FIG. 11 is a schematic structural diagram of a heating assembly provided by another embodiment of the present application;
图12为本申请另一实施例提供的发热组件的尺寸示意图;FIG. 12 is a schematic view of the size of a heating component provided by another embodiment of the present application;
图13为本申请一实施例提供的安装座与发热组件装配之后的结构示意图;FIG. 13 is a schematic structural diagram of the mounting seat provided by an embodiment of the application after being assembled with the heating component;
图14为图13所对应的产品拆解示意图;Figure 14 is a schematic diagram of disassembly of the product corresponding to Figure 13;
图15为本申请另一实施例提供的安装座与发热组件装配之后的结构示意图;FIG. 15 is a schematic structural diagram of a mounting seat and a heating component after being assembled according to another embodiment of the application;
图16为图15所对应的产品的拆解示意图;Fig. 16 is the dismantling schematic diagram of the product corresponding to Fig. 15;
图17为本申请一实施例提供的安装座与发热组件装配之后的主视图;FIG. 17 is a front view of the mounting seat provided by an embodiment of the application after being assembled with the heating component;
图18为本申请一实施例提供的气溶胶形成装置的结构示意图。FIG. 18 is a schematic structural diagram of an aerosol forming apparatus according to an embodiment of the present application.
【具体实施方式】【detailed description】
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
本申请中的术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“第三”的特征可以明示或者隐含地包括至少一个该特征。本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。The terms "first", "second" and "third" in this application are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", "third" may expressly or implicitly include at least one of that feature. In the description of the present application, "a plurality of" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined. All directional indications (such as up, down, left, right, front, rear...) in the embodiments of the present application are only used to explain the relative positional relationship between components under a certain posture (as shown in the accompanying drawings). , motion situation, etc., if the specific posture changes, the directional indication also changes accordingly. Furthermore, the terms "comprising" and "having", and any variations thereof, are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes unlisted steps or units, or optionally also includes For other steps or units inherent to these processes, methods, products or devices.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor a separate or alternative embodiment that is mutually exclusive of other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
下面结合附图和实施例对本申请进行详细的说明。The present application will be described in detail below with reference to the accompanying drawings and embodiments.
请参阅图1a至图3a,其中,图1a为本申请一实施例提供的发热组件30的结构示意图;图2为本申请一实施例提 供的图1a所示结构的拆解示意图;图3a为本申请另一实施例提供的图1a所示结构的拆解示意图;在本实施例中,提供一种发热组件30,该发热组件30具体用于插入并加热气溶胶形成基质;比如,在一具体实施例中,该发热组件10具体可用于插入烟草以对烟草进行加热,以下实施例均以此为例;可以理解的是,在该实施例中,气溶胶形成基质具体可为烟草。Please refer to FIGS. 1a to 3a, wherein, FIG. 1a is a schematic structural diagram of a heating element 30 provided by an embodiment of the application; FIG. 2 is a schematic disassembly diagram of the structure shown in FIG. 1a provided by an embodiment of the application; A disassembled schematic diagram of the structure shown in FIG. 1a provided by another embodiment of the present application; in this embodiment, a heating component 30 is provided, and the heating component 30 is specifically used to insert and heat the aerosol-forming substrate; In a specific embodiment, the heating component 10 can be used for inserting tobacco to heat the tobacco, and the following embodiments are all taken as an example; it can be understood that, in this embodiment, the aerosol-forming substrate can specifically be tobacco.
具体的,该发热组件30包括基板31和嵌设于基板31内的发热体32。Specifically, the heating element 30 includes a substrate 31 and a heating element 32 embedded in the substrate 31 .
其中,基板31具体可为一长方形基板31,其具有第一端部M和与第一端部M相对设置的第二端部N;当发热组件30插入气溶胶形成基质的过程中,基板31的第二端部N先插入气溶胶形成基质,因此,为方便发热组件30插入气溶胶形成基质内,基板31的第二端部N具体可设置为尖端,即,呈三角形结构,且尖端的相邻两条边所形成的夹角具体可呈45度-90度,例如60度。Specifically, the substrate 31 may be a rectangular substrate 31 having a first end M and a second end N opposite to the first end M; when the heating element 30 is inserted into the aerosol-forming matrix, the substrate 31 The second end N of the substrate 31 is first inserted into the aerosol-forming substrate, therefore, in order to facilitate the insertion of the heating element 30 into the aerosol-forming substrate, the second end N of the substrate 31 can be specifically set as a pointed end, that is, a triangular structure, and the tip of the The included angle formed by two adjacent sides may be 45 degrees to 90 degrees, for example, 60 degrees.
具体的,基板31的材质可为绝缘陶瓷,绝缘陶瓷制成的基板31的导热系数可为4-18W/(m.k),抗弯强度可在600MPa以上,热稳定性可超过450度,耐火性能可高于1450度。当然,在其他实施例中,基板31还可以是经绝缘处理的金属,比如,设置有绝缘涂层的金属基板,以在提高发热组件30强度,防止发热组件30弯曲或断裂的同时,能够使发热体32产生的热量扩散至与基板31接触的烟草上,进而提高气溶胶形成基质内烟草的受热均匀性。基板31的材质还可以是新型复合氧化锆材料,该新型复合氧化锆基板31能够对发热体32产生的热量进行保温与传热,以提供发热组件30的能量利用率。陶瓷基板31还可以是ZTA材料(氧化锆增韧氧化铝陶瓷)或MTA(莫来石与氧化铝复合体)。Specifically, the material of the substrate 31 can be insulating ceramics, the thermal conductivity of the substrate 31 made of insulating ceramics can be 4-18W/(mk), the bending strength can be above 600MPa, the thermal stability can exceed 450 degrees, and the fire resistance can be Can be higher than 1450 degrees. Of course, in other embodiments, the substrate 31 may also be an insulating metal, such as a metal substrate provided with an insulating coating, so as to improve the strength of the heating element 30 and prevent the heating element 30 from being bent or broken, while enabling The heat generated by the heating element 32 is diffused to the tobacco in contact with the substrate 31, thereby improving the uniformity of heating of the tobacco in the aerosol-forming substrate. The material of the substrate 31 can also be a new type of composite zirconia material. The new type of composite zirconia substrate 31 can keep heat and transfer heat generated by the heating element 32 to provide the energy utilization rate of the heating element 30 . The ceramic substrate 31 may also be a ZTA material (zirconia toughened alumina ceramic) or MTA (mullite and alumina composite).
在一具体实施例中,基板31沿其长度方向开设有容置槽311,发热体32的至少部分容置在该容置槽311内,以在发热组件30插入气溶胶形成基质的过程中,通过基板31受力,避免发热体32直接受力而导致弯折的问题发生。In a specific embodiment, the substrate 31 is provided with an accommodating groove 311 along its length direction, and at least part of the heating element 32 is accommodated in the accommodating groove 311, so that when the heating element 30 is inserted into the aerosol-forming matrix, The stress on the substrate 31 prevents the heating element 32 from being bent due to direct stress.
具体的,基板31具有第一表面C 1和与第一表面C 1相背设置的第二表面D 1,容置槽311具体可为贯穿第一表面C 1和第二表面D 1的通槽,发热体32具体容置在该通槽中且发热体32的上下表面与基板31的第一表面C 1和第二表面D 1平齐;其中,通过将容置槽311设置成通槽结构,能够使容置在该容置槽311内的发热体32分别从基板31的第一表面C 1的一侧和第二表面D 1的一侧露出,进而使该发热体32插入气溶胶形成基质后发热体32的两个表面均可与气溶胶形成基质内的烟草直接接触,不仅能量利用率高,且加热较为均匀,预设温度场边界清楚。 Specifically, the substrate 31 has a first surface C 1 and a second surface D 1 disposed opposite to the first surface C 1 , and the accommodating groove 311 can specifically be a through groove penetrating the first surface C 1 and the second surface D 1 , the heating body 32 is specifically accommodated in the through groove, and the upper and lower surfaces of the heating body 32 are flush with the first surface C1 and the second surface D1 of the substrate 31; wherein, by setting the accommodating groove 311 into a through groove structure , the heating element 32 accommodated in the accommodating groove 311 can be exposed from the side of the first surface C1 and the side of the second surface D1 of the substrate 31 respectively, and then the heating element 32 can be inserted into the aerosol to form Both surfaces of the heating body 32 behind the matrix can be in direct contact with the tobacco in the aerosol-forming matrix, which not only has a high energy utilization rate, but also has a relatively uniform heating and a clear boundary of the preset temperature field.
在其他实施方式中,可以根据对加热时温度场分部的实际需要,也可使发热体32的上下表面分别略微凸出于基板31的第一表面C 1及第二表面D 1或者分别略微低于基板31的第一表面C 1和第二表面D 1,这样在发热体32上下表面略微凸出于基板31的第一表面C 1及第二表面C 2时,能够使发热体32较高的温度集中于发热体32的上下表面并且以较高温度烘烤其上下表面接触烟草,从而使烟气满足较为强烈的需求;而在发热体32上下表面略微低于基板31的第一表面C 1及第二表面C 2时,由于基板31的阻隔效果,能够使发热体32的上下表面与烟草接触较为松弛,可稍微降低发热体32对烟草的烘烤温度,从而满足烟气较为柔和的需求。 In other embodiments, the upper and lower surfaces of the heating element 32 may be slightly protruded from the first surface C 1 and the second surface D 1 of the substrate 31 or slightly protruded from the first surface C 1 and the second surface D 1 of the substrate 31 according to the actual needs of the temperature field during heating. It is lower than the first surface C 1 and the second surface D 1 of the substrate 31, so that when the upper and lower surfaces of the heating element 32 slightly protrude from the first surface C 1 and the second surface C 2 of the substrate 31, the heating element 32 can be relatively The high temperature is concentrated on the upper and lower surfaces of the heating body 32 and the upper and lower surfaces of the heating body 32 are baked at a higher temperature to contact the tobacco, so that the smoke can meet the relatively strong demand; while the upper and lower surfaces of the heating body 32 are slightly lower than the first surface of the substrate 31. When C 1 and the second surface C 2 , due to the barrier effect of the substrate 31, the upper and lower surfaces of the heating element 32 can be loosened in contact with the tobacco, and the baking temperature of the heating element 32 to the tobacco can be slightly reduced, so as to satisfy the requirement that the smoke is softer demand.
其中,该发热体32可为自支撑结构,即,该发热体32能够独立存在,无需依附其他载体而存在;该自支撑结构的发热体32相比于现有印刷或镀膜在陶瓷基底上而形成的电阻发热膜层,其能够有效避免出现发热体32经过高温发热时或基底变形时从陶瓷基底或金属基底上脱落的问题,大大提高了发热组件30的稳定性;且由于该发热体32为自支撑结构,且可以同时从基板31的第一表面C 1的一侧和第二表面D 1的一侧露出,有效提高了热量利用率及加热均匀性。 Wherein, the heating element 32 can be a self-supporting structure, that is, the heating element 32 can exist independently without being attached to other carriers; the heating element 32 of the self-supporting structure is more efficient than the existing printing or coating on the ceramic substrate. The formed resistance heating film layer can effectively avoid the problem that the heating element 32 falls off from the ceramic substrate or the metal substrate when the heating element 32 is heated at a high temperature or when the substrate is deformed, and greatly improves the stability of the heating element 30; and because the heating element 32 It is a self-supporting structure and can be exposed from one side of the first surface C 1 and one side of the second surface D 1 of the substrate 31 at the same time, which effectively improves the heat utilization rate and the heating uniformity.
其中,发热体32的材质具体可为导电陶瓷,相比于现有的金属材质,该导电陶瓷材质的发热体32导电效率较高,发热产生的温度较为均匀:且该导电陶瓷发热体32的功率可在3-4瓦之间调节和设计,导电率可达1*10 -4欧姆1*10 -6欧姆,适合于低压启动便于功率即时控制和设计,且导电陶瓷抗弯强度可大于40MPa,耐火性能可高于1200℃。 Wherein, the material of the heating element 32 can be specifically conductive ceramics. Compared with the existing metal material, the heating element 32 made of the conductive ceramic material has higher conductivity efficiency, and the temperature generated by the heat generation is relatively uniform; and the conductive ceramic heating element 32 has a The power can be adjusted and designed between 3-4 watts, the conductivity can reach 1* 10-4 ohms and 1* 10-6 ohms, suitable for low-voltage startup, easy to control and design the power immediately, and the flexural strength of conductive ceramics can be greater than 40MPa , the fire resistance can be higher than 1200 ℃.
具体的,该导电陶瓷制成的发热体32,其材料可选电磁发热波长为中红外波长,有利于雾化烟油并提升口感;另外,该导电陶瓷发热体32的晶相结构为高温稳定型的氧化物陶瓷,由于氧化物陶瓷耐疲劳性较好,强度较高,密度较 大,从而能够有效避免出现有害重金属挥发及粉尘问题,大大提高了发热体32的使用寿命。Specifically, the heating element 32 made of the conductive ceramic can be made of a material with an electromagnetic heating wavelength of mid-infrared wavelength, which is conducive to atomizing e-liquid and improving the taste; in addition, the crystal phase structure of the conductive ceramic heating element 32 is stable at high temperature Oxide ceramics of this type have good fatigue resistance, high strength and high density, so that the volatilization of harmful heavy metals and dust problems can be effectively avoided, and the service life of the heating element 32 is greatly improved.
上述采用陶瓷整片发热体32,能够减少最高温度热点面积,消除了疲劳开裂和疲劳电阻增大的风险,具有较好的一致性;且由于该陶瓷发热材料的高强度及微晶结构所带来的光滑度,该发热体32表面较易清洁、不易粘附;另外,采用陶瓷生产工艺制作陶瓷发热体32,陶瓷工艺主要包括原料混合、成型及烧结、切割工序,工艺较为简单且方便控制,成本较低,有利于生产化的推广和经济效益的提高。The above-mentioned use of the whole piece of ceramic heating element 32 can reduce the hot spot area of the highest temperature, eliminate the risk of fatigue cracking and fatigue resistance increase, and have good consistency; and due to the high strength and microcrystalline structure of the ceramic heating material. The surface of the heating element 32 is easy to clean and not easy to adhere to, and the surface of the heating element 32 is easy to clean and difficult to adhere; in addition, the ceramic heating element 32 is made by the ceramic production process. The ceramic process mainly includes raw material mixing, molding and sintering, and cutting processes, and the process is relatively simple and easy to control. , the cost is lower, which is conducive to the promotion of production and the improvement of economic benefits.
具体的,该导电陶瓷制成的发热体32具体包括主要成分及晶体成分;其中,主要成分用于导电并使导电陶瓷形成一定的电阻,主要成分具体可为锰、锶、镧、锡、锑、锌、铋、硅、钛中的一种或多种;晶体成分,即,陶瓷材料的主料,主要用于形成导电陶瓷的形状及结构,晶体成分具体可为锰酸镧、锰酸锶镧、氧化锡、氧化锌、氧化锑、氧化铋、氧化硅、氧化钇中的一种或多种。在其他实施方式中,发热体32也可以是金属合金制成或者铁硅合金或铁硅铝合金制成的陶瓷合金。Specifically, the heating element 32 made of the conductive ceramics specifically includes main components and crystal components; wherein, the main components are used to conduct electricity and make the conductive ceramics form a certain resistance, and the main components may specifically be manganese, strontium, lanthanum, tin, antimony , one or more of zinc, bismuth, silicon, and titanium; the crystal component, that is, the main material of the ceramic material, is mainly used to form the shape and structure of the conductive ceramic, and the crystal component can specifically be lanthanum manganate, strontium manganate One or more of lanthanum, tin oxide, zinc oxide, antimony oxide, bismuth oxide, silicon oxide, and yttrium oxide. In other embodiments, the heating element 32 may also be made of a metal alloy or a ceramic alloy made of an iron-silicon alloy or an iron-silicon aluminum alloy.
具体的,参见图1b,图1b为本申请一实施例提供的发热体的结构示意图;在一实施例中,该发热体32具体包括第一延伸部321和与第一延伸部321连接的第二延伸部322,且在具体实施例中,第一延伸部321和第二延伸部322均用于至少部分插入气溶胶形成基质并在通电时产生热量以加热气溶胶形成基质;可以理解的是,该第一延伸部321和第二延伸部322可独立、直接地插入气溶胶形成基质,而现有的丝印在陶瓷基板上的发热体其需要借助陶瓷或绝缘处理的金属基板才可插入气溶胶形成基质,其本身是无法直接插入气溶胶形成装置的,且本申请提供的第一延伸部321和第二延伸部322不会出现基板31形变或出现经过高温发热时从基板31上脱落而导致失效的问题,大大提高了发热组件10的可靠性。Specifically, referring to FIG. 1b, FIG. 1b is a schematic structural diagram of a heating body provided by an embodiment of the application; in an embodiment, the heating body 32 specifically includes a first extension portion 321 and a first extension portion 321 connected to the Two extensions 322, and in specific embodiments, both the first extension 321 and the second extension 322 are used to at least partially insert into the aerosol-forming substrate and generate heat when energized to heat the aerosol-forming substrate; it is to be understood that , the first extension part 321 and the second extension part 322 can be inserted into the aerosol forming matrix independently and directly, while the existing heating element silk-screened on the ceramic substrate needs to be inserted into the aerosol with the help of ceramic or insulating treated metal substrate. The aerosol-forming substrate itself cannot be directly inserted into the aerosol-forming device, and the first extension portion 321 and the second extension portion 322 provided in the present application will not deform the substrate 31 or fall off the substrate 31 when heated at high temperature. The problem that leads to failure greatly improves the reliability of the heating element 10 .
具体的,第一延伸部321及第二延伸部322用于插入气溶胶形成基质的部分的相背的两个表面均与气溶胶接触;可以理解的是,由于本申请的发热体32是直接插入气溶胶形成基质,其无需借助基板,因此,该发热体32的第一延伸部321和第二延伸部322的至少两个相对的表面均可直接与气溶胶接触,从而大大提高的热量利用率及加热效率。Specifically, the opposite surfaces of the first extension portion 321 and the second extension portion 322 for inserting the aerosol-forming substrate are both in contact with the aerosol; The aerosol is inserted into the matrix, which does not need to use a substrate. Therefore, at least two opposite surfaces of the first extension portion 321 and the second extension portion 322 of the heating element 32 can be directly contacted with the aerosol, thereby greatly improving the utilization of heat. rate and heating efficiency.
在另一实施例中,参见图1a至图3a,该发热体32还包括用于完全插入并加热气溶胶形成基质的第三延伸部323;具体的,在该实施例中,第一延伸部321和第二延伸部322并列间隔设置,且第一延伸部321和第二延伸部322相靠近的一端通过该第三延伸部323连接;其中,第一延伸部321和第二延伸部322相靠近的一端具体是指先与气溶胶形成基质接触并插入的端部;可以理解的是,第一延伸部321、第二延伸部322和第三延伸部323形成为一大致为U型的结构;且在具体实施例中,第一延伸部321、第二延伸部322和第三延伸部323为导电陶瓷一体成型并烧结;具体的,可通过激光切割的方式切割发热体32基板31以形成切槽328,从而得到具有第一延伸部321和第二延伸部322以及第三延伸部323的发热体32。可以理解,发热体32也可以直接烧结成型。In another embodiment, referring to FIGS. 1a to 3a , the heating element 32 further includes a third extension 323 for fully inserting and heating the aerosol-forming substrate; specifically, in this embodiment, the first extension 321 and the second extension part 322 are arranged side by side and spaced apart, and the close ends of the first extension part 321 and the second extension part 322 are connected by the third extension part 323; wherein, the first extension part 321 and the second extension part 322 The close end specifically refers to the end that is first in contact with the aerosol-forming substrate and inserted; it can be understood that the first extension portion 321, the second extension portion 322 and the third extension portion 323 are formed into a substantially U-shaped structure; And in a specific embodiment, the first extension part 321 , the second extension part 322 and the third extension part 323 are integrally formed and sintered with conductive ceramics; The groove 328 is formed to obtain the heating element 32 having the first extension portion 321 , the second extension portion 322 and the third extension portion 323 . It can be understood that the heating element 32 can also be directly sintered and formed.
其中,第一延伸部321和第二延伸部322以及第三延伸部323的形状不限,可以根据实际需要设计。具体的,第一延伸部321和第二延伸部322可为长条形板;由于基板31具有尖端,第三延伸部323具体可为一弧形板,其内圈半径具体可为0.5毫米,外圈半径具体可为2毫米;其中,外圈是指发热体32的第三连接部323与基板31接触的位置。采用弧形板的好处在于,与第一延伸部321及第二延伸部322的连接应力小,整体结构强度更好。The shapes of the first extension portion 321 , the second extension portion 322 and the third extension portion 323 are not limited, and can be designed according to actual needs. Specifically, the first extension portion 321 and the second extension portion 322 can be elongated plates; since the base plate 31 has a pointed end, the third extension portion 323 can be an arc-shaped plate, and the radius of the inner circle can be 0.5 mm. Specifically, the radius of the outer ring may be 2 mm; wherein, the outer ring refers to the position where the third connecting portion 323 of the heating body 32 contacts the substrate 31 . The advantage of using the arc-shaped plate is that the connection stress with the first extension part 321 and the second extension part 322 is small, and the overall structural strength is better.
在本实施方式中,第三延伸部323大致呈V型。在其它实施方式中,第三延伸部323也可以是U型或者等腰梯形,或者宽度从靠近第一延伸部321和第二延伸部322的一端向远离第一延伸部321和第二延伸部322的方向逐渐减小的其他形状。本实施方式中,第一延伸部321、第二延伸部322和第三延伸部323限定出切槽328,切槽328为宽度一致的矩形或者在矩形的靠近第三延伸部323的一端形成凸向的导圆弧;具体的,切槽328为轴对称结构,其长度方向平行于其中心轴的方向,第一延伸部321和第二延伸部322间隔并列平行设置并且长度方向平行于切槽328的中心轴方向,第一延伸部321、第二延伸部322和第三延伸部323的宽度方向垂直于切槽328的中心轴方向。发热体32为关于切槽328的中心轴的中心轴对称的结构,即第一延伸部321、第二延伸部322和第三延伸部323均关于切槽328的中心轴对称的结构,此种结构,使得切槽328两侧的第一延伸部321、第二延伸部322和第三延伸部323的宽度方向相对应 的位置温度一致,使烟气口感更好。In this embodiment, the third extension portion 323 is substantially V-shaped. In other embodiments, the third extension part 323 may also be a U-shaped or isosceles trapezoid, or the width may go from an end close to the first extension part 321 and the second extension part 322 to a distance away from the first extension part 321 and the second extension part 322 for other shapes with a decreasing direction. In this embodiment, the first extension part 321 , the second extension part 322 and the third extension part 323 define a cutout 328 , and the cutout 328 is a rectangle with the same width or a protrusion is formed at one end of the rectangle close to the third extension part 323 Specifically, the slot 328 is an axisymmetric structure, its length direction is parallel to the direction of its central axis, the first extension part 321 and the second extension part 322 are arranged side by side at intervals and the length direction is parallel to the slot In the direction of the central axis of 328 , the width directions of the first extension portion 321 , the second extension portion 322 and the third extension portion 323 are perpendicular to the direction of the central axis of the slot 328 . The heating element 32 is a structure symmetrical with respect to the central axis of the central axis of the slot 328, that is, the first extension part 321, the second extension part 322 and the third extension part 323 are all symmetrical with respect to the central axis of the slot 328. The structure makes the first extension part 321 , the second extension part 322 and the third extension part 323 on both sides of the slot 328 have the same temperature at the corresponding positions in the width direction, which makes the smoke taste better.
在其他实施方式中,参见图1c,图1c为本申请一具体实施方式提供的发热组件的平面示意图;第一延伸部321、第二延伸部322同样并列设置,但切槽328的宽度可为从远离第三延伸部323一端向靠近第三延伸部323一端逐渐减小的中心对称结构,相应的第一延伸部321、第二延伸部322外侧边平行,且宽度从远离第三延伸部323的一端向靠近第三延伸部323一端逐渐增大。这样使远离第三延伸部323的一端的电阻略微加大,以平衡与第三延伸部323之间的电阻(第三延伸部323电阻较大),使整体发热较为均衡。In other embodiments, refer to FIG. 1c, which is a schematic plan view of a heating component provided by a specific embodiment of the application; the first extension part 321 and the second extension part 322 are also arranged side by side, but the width of the slot 328 may be A centrally symmetric structure that gradually decreases from the end away from the third extension portion 323 to the end close to the third extension portion 323 , the outer sides of the corresponding first extension portion 321 and the second extension portion 322 are parallel, and the widths from the end away from the third extension portion 323 are parallel. One end of the 323 gradually increases toward the end close to the third extension portion 323 . In this way, the resistance of the end away from the third extension portion 323 is slightly increased to balance the resistance with the third extension portion 323 (the resistance of the third extension portion 323 is larger), so that the overall heating is more balanced.
在其他实施方式中,参见图1d,图1d为本申请另一具体实施方式提供的发热组件的平面示意图;切槽328可为从远离第三延伸部323一端向靠近第三延伸部323一端逐渐增大的中心对称结构,相应的第一延伸部321、第二延伸部322外侧边平行,且第一延伸部321、第二延伸部322宽度从远离第三延伸部323的一端向靠近第三延伸部323一端逐渐减小,使靠近发热体32上端的电阻较大,以适用发热体32高温较为集中在发热体32中上段的加热方式的设计需求。In other embodiments, see FIG. 1 d , which is a schematic plan view of a heating element provided by another specific embodiment of the present application; The enlarged center-symmetric structure, the outer sides of the corresponding first extension part 321 and the second extension part 322 are parallel, and the width of the first extension part 321 and the second extension part 322 is from the end away from the third extension part 323 to the end close to the third extension part 323 . One end of the three extension parts 323 is gradually reduced, so that the resistance near the upper end of the heating element 32 is larger, so as to meet the design requirements of the heating method in which the high temperature of the heating element 32 is concentrated in the upper part of the heating element 32 .
在其他实施方式,参见图1e,图1e为本申请又一具体实施方式提供的发热组件的平面示意图;第一延伸部321、第二延伸部322为矩形,但不是并列平行设置,而是呈一定角度例如3-10度的角度设置,此时切槽328宽度可为从远离第三延伸部323的一端向靠近第三延伸部323一端逐渐减小的中心对称结构。In other embodiments, refer to FIG. 1e, which is a schematic plan view of a heating component provided by another specific embodiment of the present application; the first extension part 321 and the second extension part 322 are rectangular, but are not arranged side by side and parallel, but are At a certain angle, for example, 3-10 degrees, the width of the slot 328 can be a centrally symmetric structure that gradually decreases from the end away from the third extension portion 323 to the end close to the third extension portion 323 .
请参阅图2,上述容置槽311具有开口端和闭口端,且容置槽311具体从基板31的第一端部M延伸至靠近第二端部N的位置;且在一实施例中,容置槽311远离基板31的第二端部N的一端为开口端,容置槽311靠近基板31的第二端部N的一端为闭口端,通过将容置槽311的一端设置为开口端能够防止发热体32与基板31共同烧结时的应力释放问题,例如当不设置开口时,发热体32的微小应力可能挤压基板31,另外,第一端部M为开口端时,还便于导电陶瓷连接电极引线(图未示)。在本实施例中,容置槽311的具体为一U型结构;在本实施例中,发热体32的第三延伸部323设置于容置槽311靠近闭口端的位置,且基板31靠近闭口端的位置具有尖端,以方便插入气溶胶形成基质。Please refer to FIG. 2 , the accommodating groove 311 has an open end and a closed end, and the accommodating groove 311 specifically extends from the first end M of the substrate 31 to a position close to the second end N; and in one embodiment, One end of the accommodating groove 311 away from the second end N of the substrate 31 is an open end, and one end of the accommodating groove 311 close to the second end N of the substrate 31 is a closed end. By setting one end of the accommodating groove 311 as an open end It can prevent the stress release problem when the heating element 32 and the substrate 31 are co-sintered. For example, when the opening is not provided, the slight stress of the heating element 32 may squeeze the substrate 31. In addition, when the first end M is an open end, it is also easy to conduct electricity. Ceramic connection electrode leads (not shown). In this embodiment, the accommodating groove 311 is specifically a U-shaped structure; in this embodiment, the third extension 323 of the heating element 32 is disposed at the position of the accommodating groove 311 close to the closed end, and the substrate 31 is close to the closed end. The location has a pointed tip to facilitate insertion into the aerosol-forming matrix.
在另一实施例中,参见图4,图4为本申请一实施例提供的基板与发热体之间位置示意图,通槽远离基板31的第二端部N的一端也可为闭口端,而通槽靠近基板31的第二端部N的一端为开口端;在该实施例中,发热体32的第三延伸部323可从通槽的开口端延伸出去并形成尖端,具体结构可参见图4;当然,在其它实施例中,通槽的两端还可均为闭口端,即,容置槽311为一通孔。In another embodiment, referring to FIG. 4 , FIG. 4 is a schematic diagram of the position between the substrate and the heating body according to an embodiment of the present application, the end of the through groove away from the second end N of the substrate 31 can also be a closed end, One end of the through groove close to the second end N of the substrate 31 is an open end; in this embodiment, the third extension 323 of the heating element 32 can extend out from the open end of the through groove and form a tip. The specific structure can be seen in Fig. 4. Of course, in other embodiments, both ends of the through slot may also be closed ends, that is, the accommodating slot 311 is a through hole.
具体的,参见图1a和图2,发热体32可为板式结构,其具体可为导电陶瓷制成的发热板,发热板所使用的陶瓷的电阻率可为5*10 -5欧姆,设计功率可为2瓦,电阻可为0.71欧;具体的,发热板可为单根串联型式,亦即第一延伸部321、第三延伸部323及第二延伸部322依次串联(中间开槽)。 Specifically, referring to FIG. 1a and FIG. 2 , the heating element 32 can be a plate-type structure, which can be a heating plate made of conductive ceramics. It can be 2 watts, and the resistance can be 0.71 ohms; specifically, the heating plate can be a single series connection type, that is, the first extension part 321 , the third extension part 323 and the second extension part 322 are connected in series (slotted in the middle).
在一实施例中,参见图5和图6,其中,图5为本申请一具体实施例提供的发热组件的拆解示意图;图6为本申请另一具体实施例提供的发热组件的拆解示意图;基板31与发热体32的邻接处还设置有粘结层34,以增强发热体32与基板31之间的粘合力;具体的,粘结层34可采用匹配的无机玻璃陶瓷,并通过共烧与基板31和发热体32连接在一起。具体的,粘结层34的厚度可为0.05-0.1毫米;当然,在其它实施例中,基板31与发热体32之间也可直接采用无缝拼接型式。In one embodiment, refer to FIGS. 5 and 6 , wherein FIG. 5 is a schematic diagram of disassembly of a heating assembly provided by a specific embodiment of the application; FIG. 6 is a disassembly of a heating assembly provided by another specific embodiment of the application. Schematic diagram; an adhesive layer 34 is also provided at the adjoining position of the substrate 31 and the heating body 32 to enhance the adhesive force between the heating body 32 and the substrate 31; The substrate 31 and the heating element 32 are connected together by co-firing. Specifically, the thickness of the adhesive layer 34 may be 0.05-0.1 mm; of course, in other embodiments, a seamless splicing type may also be used directly between the substrate 31 and the heating body 32 .
在具体实施过程中,在烧结好的发热体32的外围涂覆粘结玻璃陶瓷,然后将发热体32放置在烧结好的基板31的容置槽311中,之后再对基板31和发热体32一起进行二次烧结,以将发热体32嵌入基板31的容置槽311。In the specific implementation process, the periphery of the sintered heating element 32 is coated and bonded with glass ceramics, and then the heating element 32 is placed in the accommodating groove 311 of the sintered substrate 31, and then the substrate 31 and the heating element 32 Secondary sintering is performed together to embed the heating element 32 into the accommodating groove 311 of the substrate 31 .
参见图1a至图5,在具体实施例中,该发热组件30还包括第一电极33a和第二电极33b;第一电极33a和第二电极33b中的其中一个电极设置在第一延伸部321,另一个电极设置在第二延伸部322,且在具体使用过程中,第一电极33a和第二电极33b分别通过电极引线与电源组件电连接,从而使发热体32与电源组件电连接。具体的,参见图3a,第一电极33a和第二电极33b分别设置在第一延伸部321和第二延伸部322远离第三延伸部323的一端的同一侧表面。在一具体实施例中,当基板31为金属基板时,第一电极33a和第二电极33b也可延伸至金属制成的基板31的表面,以在连通电源时,使金属制成的基板31能够发热,进而提高加热效率。1a to FIG. 5, in a specific embodiment, the heating component 30 further includes a first electrode 33a and a second electrode 33b; one of the first electrode 33a and the second electrode 33b is disposed on the first extension portion 321 , the other electrode is arranged on the second extension part 322, and in the specific use process, the first electrode 33a and the second electrode 33b are respectively electrically connected to the power supply assembly through electrode leads, so that the heating body 32 is electrically connected to the power supply assembly. Specifically, referring to FIG. 3 a , the first electrode 33 a and the second electrode 33 b are respectively disposed on the same side surface of one end of the first extension part 321 and the second extension part 322 away from the third extension part 323 . In a specific embodiment, when the substrate 31 is a metal substrate, the first electrode 33a and the second electrode 33b can also extend to the surface of the metal substrate 31, so that when the power supply is connected, the metal substrate 31 It can generate heat, thereby improving the heating efficiency.
在一具体实施例中,参见图2、图5和图6,在第一延伸部321和第二延伸部322中的其中一个延伸部的第一表面C 2和与第一表面C 2相背设置的第二表面D 2均设置有第一电极33a,另一个延伸部的第一表面C 2与第一表面C 2相背设置的第二表面D 2均设置有第二电极33b,也就是第一电极33a、第二电极33b的数量均为两个。在将第一电极33a、第二电极33b连接两根电极引线时,可将其中一根Y形的电极引线与第一延伸部321上的两表面上的第一电极33a连接,另一根Y形的电极引线与第二延伸部322上的第二电极33b连接;通过在两个表面设置第一电极33a和第二电极33b,这样不仅方便焊接,且能够尽可能增加与导电陶瓷的发热体32的接触面积以减小接触电阻,从而在发热体32通电时产生较小的热量,降低温度,并且在导电陶瓷发热体32的两个表面同时通电,两个表面形成相同电势,有利于使两个表面之间的导电成分电场均匀,发热效果更好;因此,第一电极33a和第二电极33b位置处可以设置安装座40(因发热体32在第一电极33a、第二电极33b处的电阻较小而产生热量低),可以防止安装座40因高温而损坏。 In a specific embodiment, referring to FIGS. 2 , 5 and 6 , the first surface C 2 of one of the first extension portion 321 and the second extension portion 322 is opposite to the first surface C 2 The provided second surfaces D2 are provided with first electrodes 33a, and the second surfaces D2 provided opposite to the first surface C2 of the other extension are provided with second electrodes 33b, that is, The numbers of the first electrodes 33a and the second electrodes 33b are both two. When connecting the first electrode 33a and the second electrode 33b to two electrode leads, one Y-shaped electrode lead can be connected to the first electrode 33a on the two surfaces of the first extension part 321, and the other Y-shaped electrode lead can be connected The shaped electrode lead is connected to the second electrode 33b on the second extension part 322; by arranging the first electrode 33a and the second electrode 33b on the two surfaces, it is not only convenient for welding, but also can increase the heating element with the conductive ceramic as much as possible 32 contact area to reduce the contact resistance, thereby generating less heat when the heating body 32 is energized, reducing the temperature, and simultaneously energizing the two surfaces of the conductive ceramic heating body 32, the two surfaces form the same potential, which is conducive to making The electric field of the conductive components between the two surfaces is uniform, and the heating effect is better; therefore, the mounting seat 40 can be provided at the positions of the first electrode 33a and the second electrode 33b (because the heating element 32 is located at the first electrode 33a and the second electrode 33b. The resistance is small and the heat generation is low), which can prevent the mounting base 40 from being damaged due to high temperature.
具体的,可采用涂覆的方式在第一延伸部321和第二延伸部322的两个端部形成第一电极33a和第二电极33b,以提高电极与发热体32之间的结合力,从而提高连接至电极上的电极引线与发热体32之间的连接稳定性;可以理解的是,陶瓷具有微孔结构,陶瓷的微孔结构能够使得在涂覆厚度较大的情况下仍然使形成的第一电极33a和第二电极33b与发热体32之间的结合力较强,从而大大提高第一电极33a和第二电极33b与发热体32之间的结合力。具体的,上述涂覆材料可选用银浆。可以理解也可以通过沉积金属膜的方式形成第一电极33a和第二电极33b,例如沉积金、铂、铜等高于1*10 -6欧姆的金属材料;涂覆的长度具体可为6.5毫米。 Specifically, the first electrode 33a and the second electrode 33b can be formed on the two ends of the first extension part 321 and the second extension part 322 by coating, so as to improve the bonding force between the electrodes and the heating body 32, Thereby, the connection stability between the electrode lead connected to the electrode and the heating body 32 is improved; it can be understood that the ceramic has a microporous structure, and the microporous structure of the ceramic can make the formation of The bonding force between the first electrode 33a and the second electrode 33b and the heating body 32 is strong, thereby greatly improving the bonding force between the first electrode 33a and the second electrode 33b and the heating body 32. Specifically, the above-mentioned coating material can be selected from silver paste. It can be understood that the first electrode 33a and the second electrode 33b can also be formed by depositing a metal film, for example, depositing gold, platinum, copper and other metal materials higher than 1* 10-6 ohm; the length of the coating can be 6.5 mm. .
在具体实施例中,参见图7,图7为本申请一实施例提供的发热体的侧视图;发热体32表面还可涂覆有保护层35,保护层35覆盖第一电极33a和第二电极33b,以防止加热烟草时形成的烟油损坏第一电极33a、第二电极33b以及发热体32;具体的,保护层35可为玻璃釉层。进一步,保护层35也可以覆盖整个基板31,从而使得整个发热组件30具有光滑的表面;当然,在其他实施例中,保护层35也可涂覆在整个基板31的表面以及发热体32靠近基板31的部分表面,以使发热体32远离基板31的部分表面暴露出来,从而在提高基板31和发热体32表面的光滑度的同时,使发热体32能够直接与气溶胶形成基质接触,进而提高热量利用率;其中,发热体32靠近基板31的部分表面具体是指发热体32的靠近发热体32与基板31连接处的部分的表面;发热体32远离基板31的部分表面具体是指发热体32的中间部分。In a specific embodiment, refer to FIG. 7 , which is a side view of a heating body provided by an embodiment of the application; the surface of the heating body 32 can also be coated with a protective layer 35, and the protective layer 35 covers the first electrode 33a and the second electrode 33a. The electrode 33b is used to prevent the first electrode 33a, the second electrode 33b and the heating element 32 from being damaged by the e-liquid formed when the tobacco is heated; specifically, the protective layer 35 may be a glass glaze layer. Further, the protective layer 35 can also cover the entire substrate 31, so that the entire heating element 30 has a smooth surface; of course, in other embodiments, the protective layer 35 can also be coated on the entire surface of the substrate 31 and the heating element 32 is close to the substrate. 31 to expose the part of the surface of the heating element 32 away from the substrate 31, thereby improving the smoothness of the surfaces of the substrate 31 and the heating element 32, and enabling the heating element 32 to directly contact the aerosol forming matrix, thereby improving the Heat utilization rate; wherein, the part of the surface of the heating element 32 close to the substrate 31 specifically refers to the surface of the part of the heating element 32 that is close to the connection between the heating element 32 and the substrate 31; the part of the surface of the heating element 32 away from the substrate 31 specifically refers to the heating element The middle part of 32.
具体的,参见图1a,发热体32包括第一发热区A和与第一发热区A连接的第二发热区B,其中,第一发热区A为插入气溶胶形成基质进行加热的主要雾化区域,如此使得基板31及发热体32至少部分插在气溶胶形成基质上,其上的雾化温度集中在280℃到350℃,占雾化区域面积的75%以上,第二发热区B是发热体32的主要配合段,温度在150℃以下;在一具体实施例中,第一电极33a和第二电极33b具体设置在发热体32的第二发热区B,以降低陶瓷发热体32的雾化温度,使得发热体32的第一发热区A的发热温度与第二发热区B的发热温度的比值大于2。Specifically, referring to FIG. 1a , the heating element 32 includes a first heating area A and a second heating area B connected to the first heating area A, wherein the first heating area A is the main atomizer inserted into the aerosol-forming substrate for heating In this way, the substrate 31 and the heating element 32 are at least partially inserted on the aerosol-forming substrate, and the atomization temperature on it is concentrated at 280°C to 350°C, accounting for more than 75% of the area of the atomization area. The second heating area B is The temperature of the main matching section of the heating body 32 is below 150°C; in a specific embodiment, the first electrode 33a and the second electrode 33b are specifically arranged in the second heating area B of the heating body 32 to reduce the temperature of the ceramic heating body 32. The atomization temperature is such that the ratio of the heating temperature of the first heating area A to the heating temperature of the second heating area B of the heating element 32 is greater than 2.
在一具体实施例中,发热体32位于第二发热区B的部分的材料的电阻率小于发热体32位于第一发热区A的部分的材料的电阻率,以使发热体32的第一发热区A的温度大于第二发热区B的温度;同时,通过在不同的发热区设置不同电阻率的材料,以通过电阻率差异调控不同发热区的温度;具体的,发热体32位于第一发热区A的部分与发热体32位于第二发热区B的部分的陶瓷材料主体成分基本相同且一体成型,但发热体32位于第一发热区A的部分与发热体32位于第二发热区B的部分的陶瓷材料的比例不同或其它组分不同,从而使得发热体32位于第一发热区A的部分与发热体32位于第二发热区B的部分的电阻率不同。相比于现有技术中,第一发热区A与第二发热区B采用不同的导电材料,例如铝膜和金膜,将两种不同的导电材料材料拼接的方案,能够有效避免出现发热体32的第一发热区A与第二发热区B的导电体断裂的问题。In a specific embodiment, the resistivity of the material of the part of the heating element 32 located in the second heating area B is smaller than the resistivity of the material of the part of the heating element 32 located in the first heating area A, so that the first heating element of the heating element 32 is heated. The temperature of zone A is greater than the temperature of the second heating zone B; at the same time, by setting materials with different resistivities in different heating zones, the temperature of different heating zones can be regulated by the difference in resistivity; specifically, the heating element 32 is located in the first heating zone. The part of the area A and the part of the heating element 32 located in the second heating area B have basically the same main components of the ceramic material and are integrally formed, but the part of the heating element 32 located in the first heating area A and the part of the heating element 32 located in the second heating area B. The proportion of the ceramic material in the parts is different or other components are different, so that the part of the heating element 32 located in the first heating area A and the part of the heating element 32 located in the second heating area B have different resistivities. Compared with the prior art, the first heating area A and the second heating area B use different conductive materials, such as aluminum film and gold film, and the scheme of splicing two different conductive materials can effectively avoid the occurrence of heating elements. 32. The problem of breakage of the conductors of the first heat-generating area A and the second heat-generating area B.
本实施例提供的发热组件30,通过设置基板31和发热体32,以在插入气溶胶形成基质后通过发热体32对气溶胶形成基质内的烟草进行加热;同时,通过将发热体32设置成包括第一延伸部321和与第一延伸部321连接的第二延伸部322,且基板31和发热体32的第一延伸部321及第二延伸部322用于至少部分插入气溶胶形成基质并在通电时产生 热量以加热气溶胶形成基质;相比于现有丝印在陶瓷基底上的发热体,本申请的基板31和发热体32能够直接、独立地插入气溶胶形成基质,且不会出现经过高温发热时发热体32从陶瓷基底上脱落而导致失效的问题,大大提高了发热组件30的稳定性;另外,通过设置基板31,将发热体32嵌设于基板31内,以提高发热组件30的强度,使得发热组件30在插入气溶胶形成基质的过程中,能够通过基板31受力,有效避免了发热体32因受力而导致弯折的问题。In the heating assembly 30 provided in this embodiment, the substrate 31 and the heating element 32 are arranged to heat the tobacco in the aerosol-forming substrate through the heating element 32 after the aerosol-forming substrate is inserted; meanwhile, the heating element 32 is arranged to be It comprises a first extension part 321 and a second extension part 322 connected to the first extension part 321, and the first extension part 321 and the second extension part 322 of the substrate 31 and the heating body 32 are used for at least partially inserting the aerosol forming matrix and Heat is generated to heat the aerosol-forming substrate when energized; compared with the existing heat-generating body that is silk-printed on a ceramic substrate, the substrate 31 and the heat-generating body 32 of the present application can be directly and independently inserted into the aerosol-forming substrate without appearing The problem that the heating element 32 falls off from the ceramic base during high temperature heating, resulting in failure, greatly improves the stability of the heating element 30; The strength of the heating element 30 enables the heating element 30 to be subjected to force through the substrate 31 during the process of inserting the aerosol to form the matrix, which effectively avoids the problem of the heating body 32 being bent due to the force.
在一实施例中,参见图2和图3a,其中,通槽靠近基板31的第二表面D 1的内侧壁上设置有在发热体32厚度方向上比发热体32厚度小的第一凸缘312,发热体32具体搭接在该第一凸缘312远离基板31的第二表面D 1的一表面,以防从基板31的通槽中脱落;具体的,第一凸缘312的一表面与基板31的第二表面D 1平齐,并可与基板31一体成型,在该实施例中,具体可通过激光按照预设尺寸对基板31进行切割,以形成上述所涉及的具有第一凸缘312的台阶式基板31,这样能够有效保证产品的尺寸精度,能够大大提高第一凸缘312的支撑强度。 In one embodiment, referring to FIG. 2 and FIG. 3 a , wherein the inner sidewall of the through groove close to the second surface D1 of the substrate 31 is provided with a first flange that is smaller than the thickness of the heating body 32 in the thickness direction of the heating body 32 . 312, the heating element 32 is specifically overlapped on a surface of the first flange 312 away from the second surface D1 of the base plate 31 to prevent it from falling off from the through groove of the base plate 31; specifically, a surface of the first flange 312 It is flush with the second surface D1 of the substrate 31 and can be integrally formed with the substrate 31. In this embodiment, the substrate 31 can be cut according to a preset size by a laser to form the The stepped base plate 31 of the flange 312 can effectively ensure the dimensional accuracy of the product, and can greatly improve the support strength of the first flange 312 .
在一具体实施例中,参见图2,第一凸缘312沿通槽的周向方向连续延伸至整个通槽的内壁面,需要说明的是,第一凸缘312在发热体32厚度方向上比发热体32厚度小,其具体可理解为,第一凸缘312绕通槽的周向方向设置使得第一凸缘312与通槽具有相同的形状,当通槽为U型槽时,第一凸缘312具体呈连续的U型结构。In a specific embodiment, referring to FIG. 2 , the first flange 312 extends continuously along the circumferential direction of the through groove to the inner wall surface of the entire through groove. It should be noted that the first flange 312 is in the thickness direction of the heating body 32 . The thickness of the heating body 32 is smaller than that of the heating body 32. Specifically, it can be understood that the first flange 312 is arranged around the circumferential direction of the through groove so that the first flange 312 and the through groove have the same shape. A flange 312 is specifically a continuous U-shaped structure.
在一具体实施例中,参见图1a和图2,基板31的长度略大于发热体32的长度,发热体32的第一发热区A和第二发热区B可全部容置在该容置槽311内,且通槽的内壁面与发热体32的第一发热区A和第二发热区B对应的位置均设置有第一凸缘312,发热体32的第一发热区A和第二发热区B均搭接在第一凸缘312上。相对应的,在发热体32通电发热过程中,基板31围绕于第一发热区A的部分的温度将高于基板31围绕于第一发热区A的部分的温度。在图2所示的结构中,第一发热区A以及基板31围绕第一发热区A的部分插入于气溶胶形成基质内,所述第二发热区B以及基板31围绕第二发热区B的部分位置气溶胶形成基质外。In a specific embodiment, referring to FIG. 1a and FIG. 2 , the length of the substrate 31 is slightly larger than the length of the heating body 32, and the first heating area A and the second heating area B of the heating body 32 can all be accommodated in the accommodating groove. 311, and the positions corresponding to the inner wall surface of the through groove and the first heating area A and the second heating area B of the heating body 32 are all provided with a first flange 312, and the first heating area A and the second heating area of the heating body 32 are provided with first flanges 312. Regions B are all overlapped on the first flange 312 . Correspondingly, when the heating element 32 is energized and heated, the temperature of the part of the substrate 31 surrounding the first heating area A will be higher than the temperature of the part surrounding the first heating area A of the substrate 31 . In the structure shown in FIG. 2 , the first heat-generating area A and the portion of the substrate 31 surrounding the first heat-generating area A are inserted into the aerosol-forming matrix, and the second heat-generating area B and the substrate 31 surrounding the second heat-generating area B Some locations aerosols form outside the matrix.
具体的,上述实施例对应的产品(见图2)尺寸具体可参见图8和图9,其中,图8为本申请一实施例提供的发热组件的尺寸示意图,图9为图8所示结构的C向视图;具体的,基板31的总长度L21可为15-20毫米,比如可为18.00毫米,总宽度W21可为3-6毫米,比如可为5.00毫米,总厚度H21可为0.3-0.6毫米,比如可为0.5毫米;其中,基板31的第一表面C 1的宽度W22可为0.5-1毫米,比如可为0.75毫米,基板31的第二表面D 1的宽度W23可为1-2毫米,比如可为1.25毫米,在该实施例中,第一凸缘312的宽度可为0.2-0.3毫米,比如可为0.25毫米;具体的,安装在容置槽311内的发热体32的长度L22可为10-17毫米,比如可为16.1毫米,宽度W24可为2-5毫米,比如可为3.4毫米,第一延伸部321和第二延伸部322的长度L23可为12-16毫米,比如可为14.55毫米,第一延伸部321和第二延伸部322之间的间距L24小于整个发热体32宽度的十分之一,第一延伸部321和第二延伸部322之间的间距L24范围可为0.25-0.35毫米,比如,二者的间距L24具体可为0.3毫米,以在有效保证发热体32强度的同时,避免发生短路问题。具体的,发热体32容置在容置槽311内之后,其与容置槽311的内壁面之间留有空隙,以方便填充粘结层34,该空隙的宽度具体可为0.05-0.1毫米。 Specifically, the dimensions of the products corresponding to the above-mentioned embodiments (see FIG. 2 ) can be found in FIGS. 8 and 9 , wherein FIG. 8 is a schematic view of the dimensions of the heating component provided by an embodiment of the application, and FIG. 9 is the structure shown in FIG. 8 . C direction view; Specifically, the total length L21 of the substrate 31 may be 15-20 mm, such as 18.00 mm, the total width W21 may be 3-6 mm, such as 5.00 mm, the total thickness H21 may be 0.3- 0.6 mm, such as 0.5 mm; wherein, the width W22 of the first surface C1 of the substrate 31 may be 0.5-1 mm, such as 0.75 mm, and the width W23 of the second surface D1 of the substrate 31 may be 1- 2 mm, such as 1.25 mm, in this embodiment, the width of the first flange 312 may be 0.2-0.3 mm, such as 0.25 mm; The length L22 may be 10-17 mm, such as 16.1 mm, the width W24 may be 2-5 mm, such as 3.4 mm, and the length L23 of the first extension part 321 and the second extension part 322 may be 12-16 mm , for example, it can be 14.55 mm, the distance L24 between the first extension part 321 and the second extension part 322 is less than one tenth of the width of the entire heating body 32 , and the distance between the first extension part 321 and the second extension part 322 The range of L24 may be 0.25-0.35 mm, for example, the distance L24 between the two may be 0.3 mm, so as to effectively ensure the strength of the heating body 32 and avoid short-circuit problems. Specifically, after the heating element 32 is accommodated in the accommodating groove 311, a gap is left between it and the inner wall surface of the accommodating groove 311 to facilitate filling of the adhesive layer 34, and the width of the gap can be 0.05-0.1 mm. .
在另一具体实施例中,参见图10a,图10a为本申请另一实施例提供的发热组件的结构示意图;第一发热区A和第二发热区B也可仅发热体32的第一发热区A容置在该容置槽311内,第二发热区B悬空设置,此时,参见图10b,图10b为本申请另一实施例提供的发热组件插入气溶胶雾化基质的示意图;基板31可以全部插入气溶胶形成基质302内,发热体32仍为部分插入气溶胶形成基质302;具体的,仅发热体32的大部分或全部第一发热区A插入气溶胶形成基质302内,第二发热区B所对应的部分停留在气溶胶形成基质302外侧,即,未插入气溶胶形成基质302;或者发热体32的第一发热区A及小部分第二发热区B均插入气溶胶形成基质302内,而大部分第二发热区B所对应的部分停留在气溶胶形成基质302外侧;在该实施例中,参见图5及图11,图11为本申请又一实施例提供的发热组件的结构示意图;第一延伸部321和第二延伸部322位于第二发热区B的部分具有相背设置的第一凸起部3211和第二凸起部3221,以使发热体32位于第二发热区B的部分的宽度大于位于第一发热区A的部分的宽度,从而保证发热体32的第二发热区B的强度,并使得发热体32的第二发热区B的电阻相对于第一发热区A的电阻较小,进而使发热体32的第 二发热区B所对应的温度较低。具体的,在该实施例中,基板31的长度L21小于发热体32的长度L22。In another specific embodiment, referring to FIG. 10a, FIG. 10a is a schematic structural diagram of a heating assembly provided by another embodiment of the present application; the first heating area A and the second heating area B may also be only the first heating element 32 The area A is accommodated in the accommodating groove 311, and the second heating area B is suspended in the air. At this time, please refer to FIG. 10b. FIG. 10b is a schematic diagram of inserting the heating component provided in another embodiment of the present application into the aerosol atomization substrate; the substrate 31 can be fully inserted into the aerosol-forming matrix 302, and the heating element 32 is still partially inserted into the aerosol-forming matrix 302; The part corresponding to the second heating region B stays outside the aerosol forming matrix 302, that is, the aerosol forming matrix 302 is not inserted; inside the matrix 302, and most of the part corresponding to the second heat-generating area B stays outside the aerosol-forming matrix 302; in this embodiment, see FIG. 5 and FIG. 11, FIG. Schematic diagram of the structure of the assembly; the part of the first extension part 321 and the second extension part 322 located in the second heat generating area B has the first convex part 3211 and the second convex part 3221 arranged opposite to each other, so that the heat generating body 32 is located in the second heat generating area B. The width of the part of the second heating area B is larger than the width of the part located in the first heating area A, so as to ensure the strength of the second heating area B of the heating body 32 and make the resistance of the second heating area B of the heating body 32 relative to the first heating area. The resistance of the first heating area A is relatively small, so that the temperature corresponding to the second heating area B of the heating element 32 is relatively low. Specifically, in this embodiment, the length L21 of the substrate 31 is smaller than the length L22 of the heating element 32 .
具体的,第一凸起部3211和第二凸起部3221分别与基板31的端部抵接;且在一具体实施例中,第一凸起部3211和第二凸起部3221的宽度W25可与容置槽311的相对的两侧壁的宽度W26相同,容置槽311的相对的两侧壁指基板31的两个间隔平行设置的延伸部;且在一实施例中,参见图5,第一延伸部321和第二延伸部322远离第三延伸部323的端部设置有与第一凸缘312平齐的第二凸缘313,第一凸起部3211和第二凸起部3221与第二凸缘313对应的位置设置有对应于第二凸缘313的第一让位部324,第一让位部324搭接在第二凸缘313上,以通过该第二凸缘313对发热体32的第二发热区B进行支撑。Specifically, the first protruding portion 3211 and the second protruding portion 3221 are in contact with the ends of the substrate 31 respectively; and in a specific embodiment, the width of the first protruding portion 3211 and the second protruding portion 3221 is W25 It can be the same as the width W26 of the opposite two side walls of the accommodating groove 311 , and the opposite two side walls of the accommodating groove 311 refer to the two extending portions of the substrate 31 arranged in parallel at intervals; and in one embodiment, see FIG. 5 , the ends of the first extension part 321 and the second extension part 322 away from the third extension part 323 are provided with a second flange 313 flush with the first flange 312 , the first raised part 3211 and the second raised part The position corresponding to the second flange 313 of 3221 is provided with a first escape portion 324 corresponding to the second flange 313. The first escape portion 324 overlaps the second flange 313 to pass through the second flange. 313 supports the second heat-generating area B of the heat-generating body 32 .
在另一实施例中,参见图3a,发热体32全部容置在容置槽311内,且第一凸缘312仅设置在容置槽311的内壁面靠近第一端部M的位置;具体的,第一凸缘312包括两个,两个第一凸缘312相对设置在容置槽311的两个内壁面上,并位于基板31靠近第一端部M的位置。In another embodiment, referring to FIG. 3a, all the heating elements 32 are accommodated in the accommodating groove 311, and the first flange 312 is only provided at the position where the inner wall surface of the accommodating groove 311 is close to the first end M; specifically Yes, the first flanges 312 include two, and the two first flanges 312 are oppositely disposed on the two inner wall surfaces of the accommodating groove 311 and are located at the position of the base plate 31 close to the first end M.
具体的,当发热体32整个容置在该容置槽311内时,容置槽311的内壁面只有对应发热体32的第二发热区B的位置设置有两个第一凸缘312,发热体32的第二发热区B的部分搭接在两个第一凸缘312上;此时,参见图3b,图3b为本申请一实施例提供的发热组件插入气溶胶雾化基质的示意图;基板31部分插入气溶胶形成基质302内,发热体32仍为部分插入气溶胶形成基质302;具体的,仅发热体32的第一发热区A所对应的部分插入气溶胶形成基质302内,且发热体32的第一发热区A无需基板31支撑,且发热体32的第二发热区B所对应的部分及对应位置处的基板31部分停留在气溶胶形成基质302外侧,即,未插入气溶胶形成基质302;在具体实施例中,参见图6,发热体32的厚度与基板31的厚度相同,发热体32位于第二发热区B的部分设置有与两个第一凸缘312对应的两个第二让位部325,两个第二让位部325搭接在两个第一凸缘312上。Specifically, when the entire heating element 32 is accommodated in the accommodating groove 311 , the inner wall surface of the accommodating groove 311 is only provided with two first flanges 312 at the position corresponding to the second heating area B of the heating element 32 . The part of the second heat generating area B of the body 32 is overlapped on the two first flanges 312; at this time, referring to FIG. 3b, FIG. 3b is a schematic diagram of inserting the heat generating component provided by an embodiment of the application into the aerosol atomization substrate; The substrate 31 is partially inserted into the aerosol-forming matrix 302, and the heating element 32 is still partially inserted into the aerosol-forming matrix 302; specifically, only the portion corresponding to the first heating region A of the heating element 32 is inserted into the aerosol-forming matrix 302, and The first heating area A of the heating element 32 does not need to be supported by the substrate 31, and the part corresponding to the second heating area B of the heating element 32 and the part of the substrate 31 at the corresponding position stay outside the aerosol forming matrix 302, that is, no gas is inserted. The sol forms the matrix 302; in a specific embodiment, referring to FIG. 6 , the thickness of the heating body 32 is the same as that of the substrate 31, and the part of the heating body 32 located in the second heating region B is provided with two first flanges 312 corresponding to the thickness. The two second escape parts 325 overlap on the two first flanges 312 .
当然,在其他实施例中,当发热体32的第一发热区A和第二发热区B中仅第一发热区A容置在容置槽311内时,容置槽311的内壁面只有对应发热体32的部分第一发热区A的位置设置有两个第一凸缘312,发热体32位于第一发热区A的部分位置搭接在两个第一凸缘312上。Of course, in other embodiments, when only the first heating area A of the first heating area A and the second heating area B of the heating element 32 is accommodated in the accommodating groove 311, the inner wall surface of the accommodating groove 311 only corresponds to Two first flanges 312 are provided at a part of the first heating area A of the heating body 32 , and a part of the heating body 32 located in the first heating area A overlaps the two first flanges 312 .
在具体实施例中,图3a所对应的发热体32的结构尺寸具体可参见图12,图12为本申请另一实施例提供的发热组件的尺寸示意图;在该实施例中,基板31的总长度L21仍可为15-20毫米,比如可为18.00毫米,总宽度W21可为3-6毫米,比如可为5.00毫米,总厚度H21可为0.3-0.6毫米,比如可为0.5毫米;其中,基板31的第一表面C 1的宽度W22可为0.5-1毫米,比如可为0.75毫米,基板31的第二表面D 1的宽度W23可为1-2毫米,比如可为1.25毫米,在该实施例中,第一凸缘312的厚度H22可为0.2-0.3毫米,比如可为0.25毫米,第一凸缘312的长度L25可为5-6毫米,比如可为6.00毫米;安装在容置槽311内的发热体32的长度L22可为10-17毫米,比如可为16.1毫米,搭接在第一凸缘312上的部分的宽度W24可为2-5毫米,比如可为3.4毫米,卡接在第一凸缘312之间的部分的宽度W27可为2-3毫米,比如可为2.4毫米;第一延伸部321和第二延伸部322的长度L23可为13-16毫米,比如可为14.55毫米,第一延伸部321和第二延伸部322之间的间距L4小于整个发热体32宽度的十分之一,第一延伸部321和第二延伸部322之间的间距L24范围可为0.25-0.35毫米,比如,二者的间距L24具体可为0.3毫米;具体的,发热体32上的第一让位部324所对应的长度与第一凸缘312的长度相同,第一让位部324所对应的高度与第一凸缘312的厚度H22相同。具体的,上述各个尺寸的误差范围不超过0.05毫米。 In a specific embodiment, the structural dimensions of the heating body 32 corresponding to FIG. 3a can be referred to in FIG. 12 , which is a schematic diagram of the size of the heating element provided by another embodiment of the present application; in this embodiment, the total size of the substrate 31 is The length L21 may still be 15-20 mm, such as 18.00 mm, the total width W21 may be 3-6 mm, such as 5.00 mm, and the total thickness H21 may be 0.3-0.6 mm, such as 0.5 mm; wherein, The width W22 of the first surface C1 of the substrate 31 may be 0.5-1 mm, such as 0.75 mm, and the width W23 of the second surface D1 of the substrate 31 may be 1-2 mm, such as 1.25 mm. In an embodiment, the thickness H22 of the first flange 312 may be 0.2-0.3 mm, such as 0.25 mm, and the length L25 of the first flange 312 may be 5-6 mm, such as 6.00 mm; The length L22 of the heating element 32 in the groove 311 may be 10-17 mm, for example, 16.1 mm, and the width W24 of the portion overlapping the first flange 312 may be 2-5 mm, such as 3.4 mm, The width W27 of the portion clamped between the first flanges 312 may be 2-3 mm, such as 2.4 mm; the length L23 of the first extension portion 321 and the second extension portion 322 may be 13-16 mm, such as It can be 14.55 mm, the distance L4 between the first extension part 321 and the second extension part 322 is less than one tenth of the width of the entire heating body 32, and the distance L24 between the first extension part 321 and the second extension part 322 is in the range It can be 0.25-0.35 mm, for example, the distance L24 between the two can be specifically 0.3 mm; The height corresponding to the escape portion 324 is the same as the thickness H22 of the first flange 312 . Specifically, the error range of the above dimensions does not exceed 0.05 mm.
在具体实施例中,参见图13至图16,其中,图13为本申请一实施例提供的安装座与发热组件装配之后的结构示意图;图14为图13所对应的产品拆解示意图;图15为本申请另一实施例提供的安装座与发热组件装配之后的结构示意图;图16为图15所对应的产品的拆解示意图;发热组件30上还设置有安装座40,在具体实施例中,发热组件30使用时设置在安装座40上从而形成发热机构,且安装座40与发热组件30卡固设置,以通过该安装座40将发热组件30安装在气溶胶形成装置的主体内;具体的,安装座40固定在发热组件30上第二发热区B所对应的位置;且在插入气溶胶形成基质302后,气溶胶形成基质302的底端与安装座40的上表面抵接。In a specific embodiment, refer to FIGS. 13 to 16 , wherein, FIG. 13 is a schematic structural diagram of the mounting base provided by an embodiment of the application and a heating component after assembly; FIG. 14 is a schematic diagram of disassembly of the product corresponding to FIG. 13 ; FIG. 15 is a schematic structural diagram of the mounting seat provided by another embodiment of the application and the heating component after assembling; FIG. 16 is a schematic diagram of disassembly of the product corresponding to FIG. 15 ; the heating component 30 is also provided with a mounting seat 40. Among them, the heating element 30 is arranged on the mounting seat 40 to form a heating mechanism, and the mounting seat 40 and the heating element 30 are clamped and arranged to install the heating element 30 in the main body of the aerosol forming device through the mounting seat 40; Specifically, the mounting seat 40 is fixed at the position corresponding to the second heating area B on the heating element 30 ;
具体的,安装座40的材料可采用熔点高于160度以上的有机或无机材料,例如,可以是PEEK材料;安装座40具体可通过粘合剂粘结在发热组件30上,粘结剂可为耐高温的胶水。Specifically, the material of the mounting seat 40 can be an organic or inorganic material with a melting point higher than 160 degrees, for example, PEEK material; High temperature resistant glue.
在一实施例中,参见图13和图14,安装座40包括安装主体41,安装主体41上设置有安装孔42,发热组件30具体插接在该安装孔42中以与安装座40安装;在具体实施例中,当发热组件30的发热体32与安装座40固定时,发热体32的第二发热区B所对应的部分插接在该安装孔42内;具体的,安装孔42的侧壁上设置有避让槽,电极引线具体通过该避让槽伸入安装座40内以与发热体32上的电极连接。进一步地,安装主体41上还设置有至少两个卡接部43,安装座40具体通过卡接部43以与气溶胶形成装置的壳体固定。In one embodiment, referring to FIGS. 13 and 14 , the mounting seat 40 includes a mounting body 41 , the mounting body 41 is provided with a mounting hole 42 , and the heating element 30 is specifically inserted into the mounting hole 42 to be mounted with the mounting seat 40 ; In a specific embodiment, when the heating body 32 of the heating component 30 is fixed to the mounting seat 40, the part corresponding to the second heating area B of the heating body 32 is inserted into the mounting hole 42; An escape groove is provided on the side wall, and the electrode lead wire extends into the mounting seat 40 through the escape groove to be connected with the electrode on the heating body 32 . Further, the mounting body 41 is further provided with at least two clamping portions 43 , and the mounting seat 40 is specifically fixed to the housing of the aerosol forming device through the clamping portions 43 .
进一步地,参见图16,安装主体41的一侧还可设置有与安装孔42连通的延伸槽44,该延伸槽44具体可设置在背离发热体32的第三延伸部323的一侧表面,且该延伸槽44与发热组件30用于插入安装座40内的部分的形状一致,比如,若发热组件30用于插入安装座40的部分的形状为矩形,则延伸槽44的形状也为矩形,以通过该延伸槽44对插入安装座40的发热组件30的部分进行加固,防止其断裂。在一具体实施例中,安装座40上设置有两个延伸槽44,两个延伸槽44交叉垂直设置。Further, referring to FIG. 16 , one side of the installation body 41 may also be provided with an extension groove 44 communicating with the installation hole 42 , and the extension groove 44 may be specifically provided on a side surface of the third extension portion 323 away from the heating body 32 , And the shape of the extension slot 44 is the same as that of the part of the heating element 30 for inserting into the mounting seat 40 . For example, if the shape of the part of the heating element 30 for inserting the mounting seat 40 is a rectangle, the shape of the extension slot 44 is also a rectangle. , so as to reinforce the part of the heating element 30 inserted into the mounting seat 40 through the extension groove 44 to prevent it from breaking. In a specific embodiment, the mounting base 40 is provided with two extension grooves 44 , and the two extension grooves 44 are crossed and vertically arranged.
在一具体实施例中,参见图17,图17为本申请一实施例提供的安装座与发热组件装配之后的主视图;发热组件30用于插入安装座40的部分表面具有第一卡固结构326,安装座40的安装孔42内与第一卡固结构326对应的位置具有第二卡固结构327,安装座40与发热组件通过第一卡固结构326和第二卡固结构327的卡合以实现二者的固定,进而提高二者连接的稳定性。其中,第一卡固结构326具体可为多个凸起(或凹陷),第二卡固结构327可为与第一卡固结构326匹配的凹陷(或凸起)。具体的,当发热组件30的发热体32与安装座40固定时,第一卡固结构326可设置在发热体32的第一延伸部321和第二延伸部322用于插入安装座40的部分表面;当发热组件30的基板31与安装座40固定时,第一卡固结构326具体可设置在基板31的用于插入安装座40的部分表面(见图17)。In a specific embodiment, referring to FIG. 17 , FIG. 17 is a front view of the mounting seat provided by an embodiment of the application after being assembled with the heating element; a part of the surface of the heating element 30 for inserting the mounting seat 40 has a first clamping structure 326 , the position corresponding to the first clamping structure 326 in the mounting hole 42 of the mounting seat 40 has a second clamping structure 327 , and the mounting seat 40 and the heating component are clamped by the first clamping structure 326 and the second clamping structure 327 . In order to realize the fixation of the two, and thereby improve the stability of the connection between the two. The first clamping structure 326 may specifically be a plurality of protrusions (or depressions), and the second clamping structure 327 may be a depression (or protrusion) matched with the first clamping structure 326 . Specifically, when the heating element 32 of the heating element 30 is fixed to the mounting seat 40 , the first clamping structure 326 may be disposed on the first extension portion 321 and the second extension portion 322 of the heating element 32 for inserting into the mounting seat 40 . Surface; when the base plate 31 of the heating element 30 is fixed to the mounting seat 40 , the first clamping structure 326 may be specifically provided on a part of the surface of the base plate 31 for inserting the mounting seat 40 (see FIG. 17 ).
本实施例提供的发热组件30,其发热形式可直接采用自支撑的陶瓷发热板(或发热棒),且发热体32能够根据电极布控位置及电阻数值要求,布置成单根串联型式;同时发热体32采用陶瓷材质,相比现有的金属材质的发热体或陶瓷基板上涂覆金属发热材料形成的发热体结构,能够双面同时接触烟草并对烟草进行加热,加热更加均匀、稳定。The heating element 30 provided in this embodiment can directly use a self-supporting ceramic heating plate (or heating rod) in the heating form, and the heating element 32 can be arranged in a single series connection according to the requirements of the electrode placement position and resistance value; The body 32 is made of ceramic material. Compared with the existing metal heating body or the heating body structure formed by coating the metal heating material on the ceramic substrate, it can simultaneously contact and heat the tobacco on both sides, and the heating is more uniform and stable.
请参阅图18,图18为本申请一实施例提供的气溶胶形成装置的结构示意图;在本实施例中,提供一种气溶胶形成装置300,该气溶胶形成装置300包括壳体301和设置在壳体301内的发热组件30、安装座40和电源组件50。Please refer to FIG. 18 . FIG. 18 is a schematic structural diagram of an aerosol forming apparatus provided by an embodiment of the application; in this embodiment, an aerosol forming apparatus 300 is provided, and the aerosol forming apparatus 300 includes a casing 301 and a set of The heat generating component 30 , the mounting seat 40 and the power supply component 50 in the housing 301 .
其中,发热组件30设置在安装座40上,并通过安装座40固定安装在壳体301的内壁面上;具体的,发热组件30和安装座40的具体结构与功能可参见上述实施例提供的发热组件30中相关实施例中的文字描述,在此不再赘述;电源组件50与发热组件30连接,用于向发热组件30供电;且在一实施例中,电源组件50具体可为可充电的锂离子电池。The heating component 30 is arranged on the mounting seat 40 and is fixedly installed on the inner wall surface of the housing 301 through the mounting seat 40; specifically, the specific structures and functions of the heating component 30 and the mounting seat 40 can be referred to in the above embodiments. The textual descriptions in the relevant embodiments of the heating element 30 will not be repeated here; the power supply element 50 is connected to the heating element 30 for supplying power to the heating element 30 ; and in one embodiment, the power supply element 50 may specifically be rechargeable of lithium-ion batteries.
本实施例提供的气溶胶形成装置300,通过设置发热组件30,以在插入气溶胶形成基质302后对气溶胶形成基质302进行加热并雾化;其中,通过将发热组件30设置成包括基板31和发热体32,以在插入气溶胶形成基质302后通过发热体32对气溶胶形成基质302内的烟草进行加热;同时,通过将发热体32设置成包括第一延伸部321和与第一延伸部321连接的第二延伸部322,且基板31和发热体32的第一延伸部321及第二延伸部322用于至少部分插入气溶胶形成基质302并在通电时产生热量以加热气溶胶形成基质302;相比于现有丝印在陶瓷基底上的发热体,本申请的基板31和发热体32能够直接、独立地插入气溶胶形成基质302,且不会出现经过高温发热时发热体32从陶瓷基底上脱落而导致失效的问题,大大提高了发热组件30的稳定性;另外,通过设置基板31,将发热体32嵌设于基板31内,以提高发热组件30的强度,使得发热组件30在插入气溶胶形成基质302的过程中,能够通过基板31受力,有效避免了发热体32因受力而导致弯折的问题。In the aerosol forming apparatus 300 provided in this embodiment, the heating element 30 is provided to heat and atomize the aerosol forming substrate 302 after the aerosol forming substrate 302 is inserted; wherein, the heating element 30 is arranged to include a substrate 31 and the heating element 32, so as to heat the tobacco in the aerosol-forming substrate 302 by the heating element 32 after the aerosol-forming substrate 302 is inserted; The second extension part 322 connected to the part 321, and the first extension part 321 and the second extension part 322 of the substrate 31 and the heating body 32 are used for at least partially inserting the aerosol forming matrix 302 and generating heat to heat the aerosol forming substrate when energized Matrix 302; compared with the existing heating element that is silk-screened on a ceramic substrate, the substrate 31 and heating element 32 of the present application can be directly and independently inserted into the aerosol forming matrix 302, and the heating element 32 will not be removed from the heating element 32 during high temperature heating. The problem of failure caused by falling off the ceramic base greatly improves the stability of the heating element 30; in addition, by setting the substrate 31, the heating element 32 is embedded in the substrate 31 to improve the strength of the heating element 30, so that the heating element 30 During the process of inserting the aerosol forming matrix 302, the substrate 31 can be subjected to force, which effectively avoids the problem that the heating body 32 is bent due to the force.
以上仅为本申请的实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above are only the embodiments of the present application, and are not intended to limit the scope of the patent of the present application. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present application, or directly or indirectly applied in other related technical fields, All are similarly included in the scope of patent protection of the present application.

Claims (20)

  1. 一种发热组件,其中,包括:A heating component, which includes:
    基板;substrate;
    发热体,嵌设于所述基板且所述发热体包括间隔设置的第一延伸部和与所述第一延伸部的一端相连的第二延伸部,所述基板和所述发热体用于至少部分插入气溶胶形成基质并且在所述第一延伸部及所述第二延伸部通电时产生热量加热所述气溶胶形成基质。A heating element is embedded in the base plate and the heating element comprises a first extension part arranged at intervals and a second extension part connected with one end of the first extension part, the base plate and the heating element are used for at least Partially inserts into the aerosol-forming substrate and generates heat to heat the aerosol-forming substrate when the first extension and the second extension are energized.
  2. 根据权利要求1所述的发热组件,其中,所述基板开设有容置槽,所述发热体的至少部分容置在所述容置槽内,所述第一延伸部与第二延伸部并列间隔设置,所述发热体还包括用于完全插入并加热所述气溶胶形成基质的第三延伸部,所述第一延伸部及第二延伸部相靠近的一端通过所述第三延伸部连接。The heating assembly according to claim 1, wherein a receiving groove is formed on the base plate, at least a part of the heating body is received in the receiving groove, and the first extending portion and the second extending portion are juxtaposed. spaced apart, the heating element further comprises a third extension part for completely inserting and heating the aerosol-forming substrate, and the close ends of the first extension part and the second extension part are connected by the third extension part .
  3. 根据权利要求2所述的发热组件,其中,所述基板具有第一表面和与所述第一表面相背设置的第二表面,所述容置槽为贯穿所述第一表面和所述第二表面的通槽,以使所述发热体分别从所述第一表面的一侧和所述第二表面的一侧暴露。The heating component according to claim 2, wherein the substrate has a first surface and a second surface opposite to the first surface, and the accommodating groove penetrates through the first surface and the first surface. Through grooves on the two surfaces, so that the heating element is exposed from one side of the first surface and one side of the second surface, respectively.
  4. 根据权利要求3所述的发热组件,其中,所述通槽具有开口端和与所述开口端相对的闭口端;所述第三延伸部设置于所述开口端所在的位置并从所述开口端延伸出去形成尖端。The heat generating assembly according to claim 3, wherein the through groove has an open end and a closed end opposite to the open end; the third extension is provided at the position of the open end and extends from the opening The ends extend out to form the tip.
  5. 根据权利要求3所述的发热组件,其中,所述通槽具有开口端和与所述开口端相对的闭口端,所述第三延伸部设置于靠近所述闭口端的位置,且所述基板靠近所述闭口端的位置具有一尖端。The heating element according to claim 3, wherein the through groove has an open end and a closed end opposite to the open end, the third extension portion is provided at a position close to the closed end, and the substrate is close to the closed end. The location of the closed end has a pointed end.
  6. 根据权利要求5所述的发热组件,其中,所述通槽靠近所述第二表面的内壁面上设置有第一凸缘,所述发热体搭接在所述第一凸缘上。The heating assembly according to claim 5, wherein a first flange is provided on the inner wall surface of the through groove close to the second surface, and the heating body is overlapped on the first flange.
  7. 根据权利要求6所述的发热组件,其中,所述第一凸缘沿所述通槽的周向方向延伸,所述发热体包括第一发热区和与所述第一发热区连接的第二发热区,所述第一发热区和所述第二发热区中只有所述第一发热区容置在所述容置槽内,并搭接在所述第一凸缘上。The heating assembly according to claim 6, wherein the first flange extends along a circumferential direction of the through groove, and the heating body comprises a first heating region and a second heating region connected to the first heating region. The heat generating area, among the first heat generating area and the second heat generating area, only the first heat generating area is accommodated in the accommodating groove and overlapped on the first flange.
  8. 根据权利要求7所述的发热组件,其中,所述第一延伸部和所述第二延伸部位于所述第二发热区的部分具有相背设置的第一凸起部和第二凸起部,所述第一凸起部和所述第二凸起部分别与所述基板的端部抵接。The heat-generating component according to claim 7, wherein the portions of the first extension portion and the second extension portion located in the second heat-generating region have first and second raised portions opposite to each other. , the first protruding portion and the second protruding portion are respectively in contact with the ends of the substrate.
  9. 根据权利要求8所述的发热组件,其中,所述基板与所述第一凸起部和所述第二凸起抵接的端部设置有第二凸缘,所述第一凸起部和所述第二凸起部与所述第二凸缘对应的位置设置有第一让位部,所述第一让位部搭接在所述第二凸缘上。The heat-generating component according to claim 8, wherein the end of the base plate abutting against the first protrusion and the second protrusion is provided with a second flange, and the first protrusion and the second protrusion are provided with a second flange. A position corresponding to the second raised portion and the second flange is provided with a first escape portion, and the first escape portion overlaps the second flange.
  10. 根据权利要求6所述的发热组件,其中,所述发热体包括第一发热区和与所述第一发热区连接的第二发热区,所述发热体整个容置在所述容置槽内,且所述容置槽的内壁面只有对应所述第二发热区的位置设置有两个所述第一凸缘,所述发热体位于所述第二发热区的部分搭接在所述两个第一凸缘上。The heating assembly according to claim 6, wherein the heating body comprises a first heating area and a second heating area connected to the first heating area, and the heating body is entirely accommodated in the accommodating groove , and the inner wall surface of the accommodating groove is only provided with two first flanges at the position corresponding to the second heating area, and the part of the heating body located in the second heating area overlaps the two on the first flange.
  11. 根据权利要求10所述的发热组件,其中,所述发热体位于所述第二发热区的部分设置有与所述两个第一凸缘对应的两个第二让位部,所述两个第二让位部搭接在所述两个第一凸缘上。The heating assembly according to claim 10, wherein the part of the heating body located in the second heating region is provided with two second vacancies corresponding to the two first flanges, and the two The second escape portion overlaps the two first flanges.
  12. 根据权利要求10所述的发热组件,其中,所述第一发热区的发热温度与所述第二发热区的发热温度的比值大于2。The heat-generating component according to claim 10, wherein a ratio of the heat-generating temperature of the first heat-generating area to the heat-generating temperature of the second heat-generating area is greater than 2.
  13. 根据权利要求1所述的发热组件,其中,所述发热组件还包括第一电极和第二电极,所述第一电极和所述第二电极中的其中一个电极设置在所述第一延伸部远离所述第三延伸部的一端,另一个电极设置在所述第二延伸部远离所述第三延伸部的一端。The heating element according to claim 1, wherein the heating element further comprises a first electrode and a second electrode, and one of the first electrode and the second electrode is disposed on the first extension part One end of the second extension portion away from the third extension portion, another electrode is disposed at the end of the second extension portion away from the third extension portion.
  14. 根据权利要求13所述的发热组件,其中,所述第一延伸部的第一表面和与所述第一表面相对的第二表面均设置有所述电极,所述第二延伸部的第一表面和与所述第一表面相对的第二表面均设置有所述电极。The heating component according to claim 13, wherein a first surface of the first extension part and a second surface opposite to the first surface are provided with the electrodes, and the first surface of the second extension part is provided with the electrodes. Both a surface and a second surface opposite the first surface are provided with the electrodes.
  15. 根据权利要求13所述的发热组件,其中,所述发热组件还包括保护层,涂覆在所述发热体表面并覆盖所述第一电极和所述第二电极;或涂覆在整个所述基板的表面以及所述发热体靠近所述基板的部分表面,以使所述发热体远离所述基板的部分表面暴露出来。The heating element according to claim 13, wherein the heating element further comprises a protective layer, which is coated on the surface of the heating body and covers the first electrode and the second electrode; or is coated on the whole of the heating element. The surface of the substrate and the part of the surface of the heating element close to the substrate are exposed, so that the part of the surface of the heating element away from the substrate is exposed.
  16. 根据权利要求1所述的发热组件,其中,所述发热体为发热板,所述发热体的第一延伸部和第二延伸部之间的间距为0.25-0.35毫米。The heating assembly according to claim 1, wherein the heating body is a heating plate, and the distance between the first extension part and the second extension part of the heating body is 0.25-0.35 mm.
  17. 根据权利要求1所述的发热组件,其中,所述发热体包括主要成分及晶体成分;所述主要成分为锰、锶、镧、锡、锑、锌、铋、硅、钛中的一种或多种,所述晶体成分为锰酸镧、锰酸锶镧、氧化锡、氧化锌、氧化锑、氧化铋、氧化硅、氧化钇中的一种或多种。The heating element according to claim 1, wherein the heating body comprises a main component and a crystal component; the main component is one of manganese, strontium, lanthanum, tin, antimony, zinc, bismuth, silicon, and titanium or The crystal composition is one or more of lanthanum manganate, strontium lanthanum manganate, tin oxide, zinc oxide, antimony oxide, bismuth oxide, silicon oxide, and yttrium oxide.
  18. 根据权利要求1所述的发热组件,其中,所述基板为绝缘陶瓷,且所述基板与所述发热体之间设置有粘结层,用于粘结所述基板和所述发热体。The heating assembly according to claim 1, wherein the substrate is an insulating ceramic, and an adhesive layer is provided between the substrate and the heating body for bonding the substrate and the heating body.
  19. 根据权利要求3所述的发热组件,其中,所述发热体及所述基板为平板状,且所述发热体的上下表面平齐于或凸出于或凹陷于所述基板的第一表面及和二表面。The heating element according to claim 3, wherein the heating element and the substrate are flat plates, and the upper and lower surfaces of the heating element are flush with or protrude or recessed from the first surface and the substrate of the substrate. and two surfaces.
  20. 一种气溶胶形成装置,其中,包括:壳体和设置在所述壳体内的发热组件和电源组件;其中,所述电源组件与所述发热组件连接,用于向所述发热组件供电,所述发热组件为如权利要求1所述的发热组件。An aerosol forming device, comprising: a housing and a heating component and a power supply component disposed in the housing; wherein, the power supply component is connected to the heating component for supplying power to the heating component, and the The heat-generating component is the heat-generating component as claimed in claim 1 .
PCT/CN2021/082417 2020-09-23 2021-03-23 Heating assembly and aerosol forming device WO2022062341A1 (en)

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