WO2022062260A1 - Low-noise block having filter - Google Patents

Low-noise block having filter Download PDF

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Publication number
WO2022062260A1
WO2022062260A1 PCT/CN2020/141599 CN2020141599W WO2022062260A1 WO 2022062260 A1 WO2022062260 A1 WO 2022062260A1 CN 2020141599 W CN2020141599 W CN 2020141599W WO 2022062260 A1 WO2022062260 A1 WO 2022062260A1
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WO
WIPO (PCT)
Prior art keywords
filter
port
pin
waveguide filter
sleeve
Prior art date
Application number
PCT/CN2020/141599
Other languages
French (fr)
Chinese (zh)
Inventor
陀思勇
黄景民
熊国际
Original Assignee
京信通信技术(广州)有限公司
京信射频技术(广州)有限公司
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Publication date
Application filed by 京信通信技术(广州)有限公司, 京信射频技术(广州)有限公司 filed Critical 京信通信技术(广州)有限公司
Publication of WO2022062260A1 publication Critical patent/WO2022062260A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P1/00Auxiliary devices
    • H01P1/20Frequency-selective devices, e.g. filters
    • H01P1/212Frequency-selective devices, e.g. filters suppressing or attenuating harmonic frequencies
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P1/00Auxiliary devices
    • H01P1/20Frequency-selective devices, e.g. filters
    • H01P1/207Hollow waveguide filters
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q1/00Details of, or arrangements associated with, antennas
    • H01Q1/005Damping of vibrations; Means for reducing wind-induced forces
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q1/00Details of, or arrangements associated with, antennas
    • H01Q1/12Supports; Mounting means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q15/00Devices for reflection, refraction, diffraction or polarisation of waves radiated from an antenna, e.g. quasi-optical devices
    • H01Q15/14Reflecting surfaces; Equivalent structures
    • H01Q15/16Reflecting surfaces; Equivalent structures curved in two dimensions, e.g. paraboloidal
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04BTRANSMISSION
    • H04B7/00Radio transmission systems, i.e. using radiation field
    • H04B7/14Relay systems
    • H04B7/15Active relay systems
    • H04B7/185Space-based or airborne stations; Stations for satellite systems
    • H04B7/1851Systems using a satellite or space-based relay
    • H04B7/18517Transmission equipment in earth stations

Definitions

  • the present invention relates to the fields of waveguides, coaxial cavity filters and high-frequency heads (LNBs), and more particularly, to a high-frequency head with filters.
  • LNBs high-frequency heads
  • 3.4-3.6GHz and 4.8-4.9GHz are one of the planned frequency bands of the fifth generation mobile communication (5G), and the operating frequency of the C-band tuner (low noise amplifier + frequency converter) used by the satellite earth station is generally 3.4- 4.2GHz, so the 5G signal (3.4-3.6GHz) will also be received and amplified by the tuner, which can easily cause the power of the tuner to be saturated, making the receiver unable to demodulate.
  • Comprehensive measures such as installing waveguide filters for earth stations, geographical isolation, installing shielding nets, reducing the transmit power of 5G base stations, and adjusting the maximum radiation direction of 5G base station antennas can be taken to alleviate or eliminate interference.
  • a waveguide filter is installed between the tuner and the tuner to suppress 5G signals in the 3.4-3.6GHz frequency band.
  • the waveguide filter is implemented in a metal coaxial cavity, and the design passband is 3.7-4.2GHz, which can ensure low transmission loss and strong suppression of 5G signals.
  • the input and output interfaces of the filter are all waveguide standard flange interfaces, in which the input port is connected to the feed source, and the output port is connected to the high-frequency head.
  • the waveguide filter and the tuner are two independent modules.
  • the installation of the waveguide filter requires high operation requirements for the engineer and installer. It is required that the two flange surfaces must be precisely aligned and installed (as shown in Figure 1). , If the installation is misplaced or there are gaps, it is easy to cause poor system indicators and hidden dangers of waterproofing.
  • the feed source and the tuner are installed at the focal point of the parabolic antenna through a tripod bracket. If a waveguide filter is added on this basis, the support weight of the tripod bracket will inevitably increase. At the same time, too many devices increase the wind resistance surface, and will block the reception of some satellite signals, affecting the performance and safety of the system.
  • two waveguide filters and two high-frequency heads need to be installed on the bracket, and the influence is more prominent.
  • the present invention aims to overcome the above-mentioned defects of the prior art, and provides a high-frequency head with a filter, which is used to solve the technical problems that 5G interferes with satellite earth station reception, and the installation of waveguide filters is difficult or even impossible.
  • the technical solution adopted in the present invention is a high-frequency head with a filter, comprising:
  • tuner body having a first housing
  • a waveguide filter, the waveguide filter and the tuner body are arranged back-to-back, the waveguide filter has a second casing, and a filter cavity of the waveguide filter is formed inside the second casing;
  • the first casing and the second casing are integrally formed.
  • the invention provides an integrated design scheme of a waveguide filter and a tuner.
  • the second shell of the waveguide filter and the second shell of the tuner body are integrally formed, and the filter cavity of the waveguide filter is formed by the second shell.
  • the back-to-back arrangement of the waveguide filter and the tuner body is conducive to reducing the installation space of the waveguide filter. For satellite earth stations using the feed-back method, it can avoid the situation that the waveguide filter cannot be used to suppress 5G interference due to space constraints.
  • the first casing and the second casing have a common bottom plate, the first casing is provided with a circuit board, and the waveguide filter is provided with a port resonance column located in the filter cavity. , the port resonant column and the circuit board are connected through pins pierced through the bottom plate, and the pin and the port resonant column are capacitively coupled.
  • the waveguide filter can be realized by a metal coaxial cavity, and through the cross-coupling technology, the signal received by the waveguide filter is capacitively coupled to the pin electrically connected to the high-frequency head circuit board through the port resonant column in the filter cavity. , so as to realize the transmission of the signal from the waveguide filter to the tuner body, so that in the case where the passband insertion loss is required to be ⁇ 0.5dB, the out-of-band suppression is easy to be made relatively high, and the received signal can be well suppressed at the input end.
  • the 5G interference signal can avoid entering the post-stage receiver processing module, which not only eliminates the 5G interference, but also helps to ensure the strength of the received signal.
  • the port resonance column can be made of metal material, which is generally copper or steel.
  • the surface is silver-plated, gold-plated, galvanized, tin-plated, nickel-plated, chrome-plated, etc. It can also be made of graphite, carbon fiber, carbon black, Activated carbon, diamond, graphene, carbon nanotubes and their derived inorganic non-metallic materials or polymer materials are processed, and the surface is plated with silver, copper, gold, zinc, tin, nickel, chromium, etc. and their alloys.
  • the publication number is Resonant columns disclosed in Chinese patents CN106654499A and CN205603496U.
  • the pins are generally plated with silver, gold and other wires on the surface, and can also be metal wires such as silver and gold.
  • the capacitive coupling between the pin and the port resonant column can be achieved through the following two schemes:
  • a first sleeve is provided on the outer casing of the port resonant column, and a first insulating medium is arranged between the first sleeve and the port resonant column, and the first sleeve is electrically connected to the pin. connect;
  • the pin jacket is provided with a second sleeve, and a second insulating medium is provided between the second sleeve and the port resonant column, and the second sleeve resonates with the port Column electrical connection.
  • first sleeve and/or the second sleeve may be plated with silver, copper, gold, zinc, tin, nickel, chromium and other metal materials.
  • the first insulating medium and/or the second insulating medium may be formed of a gas such as air, or may be made of a solid material.
  • the first insulating medium and/or the second insulating medium made of solid materials, and more importantly, the solid first insulating medium and /or the second insulating medium plays the role of preventing DC grounding short circuit, and the solid material can be made of polytetrafluoroethylene or other insulating materials.
  • the positional relationship and connection relationship between the port resonant column and the pin are closely related to the port coupling bandwidth.
  • the passband bandwidth of different types of waveguide filters (the passband of the waveguide filter described in this patent is 3700MHz to 4200MHz, a total of 500MHz bandwidth) to the port
  • the coupling bandwidth is adjusted.
  • the above two schemes can be improved as follows.
  • the first sleeve and the pin may be directly electrically connected, or may be indirectly electrically connected through a first tap wire.
  • the pin can be electrically connected to the first sleeve sleeved outside the port resonance column by bending, so
  • the connection position of the pin and the first sleeve is related to the coupling bandwidth;
  • the diameter of the pin is related to the coupling bandwidth;
  • the distance between the port resonant column and the pin is related to the coupling bandwidth.
  • the port coupling bandwidth can be adjusted by:
  • the connection position and coupling between the first tap line and the pin and/or the first sleeve The bandwidth is related; the diameter of the first tap line is related to the coupling bandwidth; the distance between the port resonant column and the pin is related to the coupling bandwidth.
  • the port coupling bandwidth can be adjusted by:
  • the second sleeve and the port resonant column are electrically connected through a second tap line.
  • the second tap line is connected to the port resonant column and/or the
  • the connection position of the second sleeve is related to the coupling bandwidth; the diameter of the second tap line is related to the coupling bandwidth; the distance between the port resonant column and the pin is related to the coupling bandwidth.
  • the port coupling bandwidth can be adjusted by:
  • first tap line and/or the second tap line are generally plated with silver, gold, etc., and may also be metal lines such as silver or gold.
  • the pins are positioned in the waveguide filter through a support medium, and in order to prevent the pins from sliding up and down, the support medium and the pins are in an interference fit.
  • the diameter of the support medium can be adjusted so that the transmission impedance is 50 ⁇ .
  • the support medium is detachably connected to the bottom plate, so that the support medium can be easily removed for replacement, grinding and other methods to change its diameter to achieve the purpose of adjusting the transmission impedance.
  • the bottom plate is provided with a limit structure matched with the support medium, and the limit structure is used to limit the support medium.
  • the axial cross-section of the support medium is a "convex" structure, which is installed through the mounting hole provided on the bottom plate, and the mounting hole is provided with a limit groove in a stepped structure, which can prevent the support medium from sliding into the filter cavity.
  • the pin assembly process must not only be accurately positioned and fixed, but also electrically connected to the circuit board.
  • the circuit board is provided with small holes, and the pins pass through the small holes and are connected to the circuit board.
  • the circuit board is electrically connected.
  • the diameter of the small hole is slightly larger than the diameter of the pin, so that the pin passes through the middle, and the pad is set on the circuit board, and the pin and the circuit board are soldered together through the pad. In this way, the signal can be coupled from the waveguide filter to the tuner body on the back.
  • the waveguide filter in the present invention is realized by a metal coaxial cavity, the signals are all transmitted in a sealed cavity, and the surface of the cavity can be silver-plated, so the transmission loss is smaller, and the power capacity that can withstand is larger. Combined with cross-coupling technology, out-of-band rejection is easy to do higher.
  • the second casing is provided with a waveguide input port that communicates with the filter cavity, and the first casing is provided with an F-shaped output port that is electrically connected to the circuit board.
  • the satellite signal is input from the input port of the waveguide, and the conversion from the waveguide to the coaxial is completed at the port, and then filtered by the metal coaxial cavity.
  • the design passband of the waveguide filter is 3.7-4.2GHz, the insertion loss in the passband is less than or equal to 0.5dB, the suppression degree for the 3.4-3.6GHz frequency band is greater than or equal to 65dB, and the suppression degree for the 4.8-4.9GHz frequency band is greater than or equal to 80dB. It can effectively suppress the received 5G interference signal and avoid entering the post-stage receiver processing module.
  • the suppression of the 5G signal in the 3.4-3.6GHz frequency band by the waveguide filter is greater than 65dB, which can well eliminate the interference problem of the 5G base station to the satellite earth station.
  • the small insertion loss of the waveguide filter ensures the strength of the received signal.
  • the integrated design of the waveguide filter and the tuner significantly shortens the overall length of the waveguide filter and the tuner, and improves the integration of the earth station.
  • This design method is not limited to the C-band integrated tuner design, and can be extended to the Ku-band and other tuner designs.
  • FIG. 1 is a schematic structural diagram of a separation scheme of a waveguide filter and a high-frequency head in the prior art.
  • Figure 2 is a schematic diagram of the structure of a high-frequency head with a filter.
  • Figure 3 is an exploded view of a tuner with a filter.
  • FIG. 4 is a partial cross-sectional view of the high-frequency head with a filter in Embodiment 1.
  • FIG. 4 is a partial cross-sectional view of the high-frequency head with a filter in Embodiment 1.
  • FIG. 5 is an A-A sectional view in FIG. 4 .
  • FIG. 6 is an enlarged view of part B in FIG. 5 .
  • FIG. 7 is a partial cross-sectional view of the high-frequency head with a filter according to the second embodiment.
  • FIG. 8 is a C-C sectional view in FIG. 7 .
  • FIG. 9 is an enlarged view of a portion D in FIG. 8 .
  • FIG. 10 is a partial cross-sectional view of the high-frequency head with a filter according to the third embodiment.
  • FIG. 11 is an E-E sectional view in FIG. 10 .
  • Fig. 12 is an enlarged view of the portion F in Fig. 11 .
  • FIG. 13 is a schematic diagram of the circuit board of Example 3.
  • FIG. 13 is a schematic diagram of the circuit board of Example 3.
  • tuner body 100 circuit board 110, pad 111, shield 120, F-shaped output port 130, waveguide filter 200, port resonance column 210, pin 220, support medium 221, first tap Line 231, second tap line 232, first sleeve 241, second sleeve 242, filter cavity 250, waveguide input port 260, waterproof groove 261, first insulating medium 271, second insulating medium 272, first housing 301 , the second casing 302 , the first waterproof cover 310 , the second waterproof cover 320 , the bottom plate 330 , and the mounting hole 331 .
  • the tuner with filter adopts a double-sided layout as a whole, including a tuner body 100 and a waveguide filter 200 arranged back to back, and the tuner body 100 has a first housing 301 , the waveguide filter 200 has a second casing 302, the first casing 301 and the second casing 302 are integrally formed, and there is a common bottom plate 330 between them, the bottom plate 330 forms an interface with a double-sided layout, and the interface One side is the tuner body 100, and the other side is the waveguide filter 200.
  • back-to-back refers to the backside of the tuner body 100 and the backside of the waveguide filter 200 that fit together, and the two are backrests for each other; for example, as shown in FIG. 2 , the back of the tuner body 100 refers to the tuner body in FIG. 2 .
  • the surface of the waveguide filter 200 facing downward, and the back surface of the waveguide filter 200 refers to the surface of the waveguide filter 200 facing upward in FIG. 2 . It can be understood that the directions in FIG. 2 are only used as examples, and do not limit the scope of the present embodiment.
  • the tuner body 100 mainly includes a circuit board 110 positioned and connected to the bottom plate 330 and a shielding cover 120 covering the circuit board 110 .
  • the circuit board 110 and the shielding cover 120 are both arranged in the first housing 301 ,
  • One side of the first housing 301 is provided with an F-shaped output port that is electrically connected to the circuit board 110 .
  • the waveguide filter 200 is implemented by a metal coaxial cavity.
  • the designed passband is 3.7-4.2GHz, the insertion loss in the passband is less than or equal to 0.5dB, and the suppression degree for the 3.4-3.6GHz frequency band is greater than or equal to 65dB.
  • the suppression degree is ⁇ 80dB, and the received 5G interference signal can be well suppressed at the input end to avoid entering the post-stage receiver processing module.
  • a filter cavity 250 of the waveguide filter 200 is formed inside the second housing 302 , and a waveguide input port 260 communicating with the filter cavity 250 is provided on one side of the second housing 302 .
  • the waveguide filter 200 is provided with a port resonant column 210 located in the filter cavity 250 .
  • the port resonant column 210 is connected to the circuit board 110 through a pin 220 pierced through the bottom plate 330 , and the pin 220 and the port resonant column 210 are connected. capacitive coupling.
  • the port resonant column 210 can be made of metal material, which is generally copper or steel, and the surface is silver-plated, gold-plated, galvanized, tin-plated, nickel-plated, chrome-plated, etc. It can also be made of graphite, carbon fiber, carbon Black, activated carbon, diamond, graphene, carbon nanotubes and their derived inorganic non-metallic materials or polymer materials are processed, and the surface is plated with silver, copper, gold, zinc, tin, nickel, chromium, etc. and their alloys. For example, disclosed Resonant columns disclosed in Chinese patents with numbers CN106654499A and CN205603496U.
  • the pin 220 is generally a wire plated with silver or gold on the surface, and may also be a metal wire such as silver or gold.
  • the waveguide filter 200 and the tuner body 100 are capacitively coupled, so that the pin 220 can be prevented from being grounded due to a DC current passing through the connection between the circuit board 110 and the pin 220 in the tuner body 100 .
  • the port resonant column 210 is covered with a first sleeve 241 , and a first insulating medium 271 is disposed between the first sleeve 241 and the port resonator column 210 , and the first sleeve 241 is electrically connected to the pin 220 .
  • the pin 220 can be electrically connected to the first sleeve 241 sleeved outside the port resonance column 210 by bending.
  • the first sleeve 241 may be a metal material such as silver, copper, gold, zinc, tin, nickel, and chromium plated on the surface.
  • the first insulating medium 271 may be formed of a gas such as air, or may be made of a solid material. In order to enable the first sleeve 241 to be accurately positioned, it is preferable to use the first insulating medium 271 made of solid material. More importantly, the solid first insulating medium 271 plays a role in preventing DC grounding short circuit. Teflon material or other insulating materials can be used.
  • the positional relationship and connection relationship between the port resonance column 210 and the pin 220 are closely related to the port coupling bandwidth.
  • the connection position of the pin 220 and the first sleeve 241 is related to the coupling bandwidth;
  • the diameter is related to the coupling bandwidth;
  • the distance between the port resonant post 210 and the pin 220 is related to the coupling bandwidth.
  • the port coupling bandwidth can be adjusted according to the passband bandwidth of the waveguide filter 200 of different models (the passband of the waveguide filter 200 described in this embodiment is 3700MHz to 4200MHz, with a total bandwidth of 500MHz). The specific changes are:
  • the pins 220 are positioned in the waveguide filter 200 through the supporting medium 221 . To prevent the pins 220 from sliding up and down, the supporting medium 221 and the pins 220 are in an interference fit.
  • the diameter of the support medium 221 can be adjusted so that the transmission impedance is 50 ⁇ .
  • the support medium 221 is detachably connected to the bottom plate 330 to facilitate the removal of the support medium 221.
  • the bottom plate 330 is provided with a limit structure matched with the support medium 221 , and the limit structure is used to limit the support medium 221 .
  • the axial section of the support medium 221 is a “convex” character structure, which is installed through the installation holes 331 provided on the bottom plate 330 . inside the filter cavity 250 .
  • the assembly process of the pin 220 should not only be accurately positioned and fixed, but also be electrically connected to the circuit board 110.
  • the circuit board 110 is provided with a small hole, and the pin 220 passes through it.
  • the via holes are electrically connected to the circuit board 110 .
  • the diameter of the small hole is slightly larger than the diameter of the pin 220, so that the pin 220 passes through the middle, the pad 111 is provided on the circuit board 110, and the pin 220 and the circuit board 110 are welded together through the pad 111. In this way, Signals can be coupled from the waveguide filter 200 to the backside tuner body 100 .
  • the first casing 301 on one side of the interface is provided with a first opening leading to the tuner body 100
  • the second casing 302 on the other side of the interface is provided with a second opening leading to the waveguide filter 200 .
  • the opening is sealed by the first waterproof cover plate 310 and waterproofed with a rubber ring
  • the second opening is sealed by the second waterproof cover plate 320 and waterproofed with a rubber ring
  • the F-type output port can be waterproofed by dispensing glue
  • the standard flange with waterproof groove 261 waveguide can be used (waterproof rubber ring is placed in the waterproof groove 261).
  • the overall waterproof level of the tuner with filter meets IP66, which can meet the outdoor environment.
  • the satellite signal is input through the waveguide input port 260 , and the waveguide to coaxial conversion is completed at the port, and then filtered by the metal coaxial cavity, and the signal passes through the port resonant column 210 of the waveguide filter 200 and the tuner.
  • the circuit board 110 in the body 100 is connected, and finally output from the F-type output port that is electrically connected to the circuit board.
  • the waveguide filter 200 is realized by a metal coaxial cavity, and the signal received by the waveguide filter 200 is passed through the filter cavity 250 through the cross-coupling technology.
  • the port resonant column 210 is capacitively coupled to the pin 220 electrically connected to the tuner circuit board 110, so as to realize the transmission of the signal from the waveguide filter 200 to the tuner body 100, so that when the passband insertion loss is required to be less than or equal to 0.5dB It is easy to achieve high out-of-band suppression, which can well suppress the received 5G interference signal at the input end, and avoid entering the post-receiver processing module, which not only eliminates 5G interference, but also helps to ensure the received signal.
  • the second casing 302 of the waveguide filter 200 is integrally formed with the first casing 301 of the tuner body 100, and the filter cavity of the waveguide filter is formed by the inner space surrounded by the second casing, which is different from the conventional filter and the high-frequency filter.
  • the engineering installation steps are simplified, the flange dislocation and contact gap problems in cascade installation can be avoided, and the system performance index can be improved.
  • the waveguide filter 200 and the tuner body 100 are arranged back-to-back, which is beneficial to reduce the installation space of the waveguide filter 200. For the satellite earth station adopting the feed-back method, it can avoid that the waveguide filter 200 cannot be used to suppress 5G due to space constraints. interference situation.
  • the tuner with filter adopts a double-sided layout as a whole, including a tuner body 100 and a waveguide filter 200 arranged back to back, and the tuner body 100 has a first housing 301 , the waveguide filter 200 has a second casing 302, the first casing 301 and the second casing 302 are integrally formed, and there is a common bottom plate 330 between them, the bottom plate 330 forms an interface with a double-sided layout, and the interface One side is the tuner body 100, and the other side is the waveguide filter 200.
  • back-to-back refers to the backside of the tuner body 100 and the backside of the waveguide filter 200 that fit together, and the two are backrests for each other; for example, as shown in FIG. 2 , the back of the tuner body 100 refers to the tuner body in FIG. 2 .
  • the surface of the waveguide filter 200 facing downward, and the back surface of the waveguide filter 200 refers to the surface of the waveguide filter 200 facing upward in FIG. 2 . It can be understood that the directions in FIG. 2 are only used as examples, and do not limit the scope of the present embodiment.
  • the tuner body 100 mainly includes a circuit board 110 positioned and connected to the bottom plate 330 and a shielding cover 120 covering the circuit board 110 .
  • the circuit board 110 and the shielding cover 120 are both arranged in the first housing 301 ,
  • One side of the first housing 301 is provided with an F-shaped output port that is electrically connected to the circuit board 110 .
  • the waveguide filter 200 is implemented by a metal coaxial cavity, the design passband is 3.7-4.2GHz, the insertion loss in the passband is ⁇ 0.5dB, and the suppression degree for the 3.4-3.6GHz frequency band is ⁇ 65dB.
  • the suppression degree is ⁇ 80dB, and the received 5G interference signal can be well suppressed at the input end to avoid entering the post-stage receiver processing module.
  • a filter cavity 250 of the waveguide filter 200 is formed inside the second housing 302 , and a waveguide input port 260 communicating with the filter cavity 250 is provided on one side of the second housing 302 .
  • the waveguide filter 200 is provided with a port resonant column 210 located in the filter cavity 250 .
  • the port resonant column 210 is connected to the circuit board 110 through a pin 220 pierced through the bottom plate 330 , and the pin 220 and the port resonant column 210 are connected. capacitive coupling.
  • the port resonant column 210 can be made of metal material, which is generally copper or steel, and the surface is silver-plated, gold-plated, galvanized, tin-plated, nickel-plated, chrome-plated, etc. It can also be made of graphite, carbon fiber, carbon Black, activated carbon, diamond, graphene, carbon nanotubes and their derived inorganic non-metallic materials or polymer materials are processed, and the surface is plated with silver, copper, gold, zinc, tin, nickel, chromium, etc. and their alloys. For example, disclosed Resonant columns disclosed in Chinese patents with numbers CN106654499A and CN205603496U.
  • the pin 220 is generally a wire plated with silver or gold on the surface, and may also be a metal wire such as silver or gold.
  • the waveguide filter 200 and the tuner body 100 are capacitively coupled, so that the pin 220 can be prevented from being grounded due to a DC current passing through the connection between the circuit board 110 and the pin 220 in the tuner body 100 .
  • the port resonant column 210 is covered with a first sleeve 241 , and a first insulating medium 271 is disposed between the first sleeve 241 and the port resonator column 210 , and the first sleeve 241 is electrically connected to the pin 220 .
  • the first sleeve 241 is made of a metal material such as silver, copper, gold, zinc, tin, nickel, and chromium plated on the surface.
  • the first insulating medium 271 may be formed of a gas such as air, or may be made of a solid material. In order to enable the first sleeve 241 to be accurately positioned, it is preferable to use the first insulating medium 271 made of solid material. More importantly, the solid first insulating medium 271 plays a role in preventing DC grounding short circuit. Teflon material or other insulating materials can be used.
  • the positional relationship and connection relationship between the port resonant column 210 and the pin 220 are closely related to the port coupling bandwidth, which can be determined according to the passband bandwidth of the waveguide filter 200 of different models (the passband of the waveguide filter 200 described in this embodiment is 3700 MHz to 4200 MHz, a total of 500MHz bandwidth) to adjust the port coupling bandwidth.
  • the first sleeve 241 and the pin 220 are electrically connected through the first tap line 231 .
  • one end of the first tap wire 231 is welded with the pin 220 , and the other end is welded with the first sleeve 241 or connected by screws.
  • the first tap wire 231 is generally a wire plated with silver, gold, etc. on the surface, and may also be a metal wire such as silver or gold.
  • connection position of the first tap line 231 and the pin 220 and/or the first sleeve 241 is related to the coupling bandwidth;
  • the diameter of the first tap line 231 is related to the coupling bandwidth;
  • the distance between the port resonant post 210 and the pin 220 is related to the coupling bandwidth.
  • the coupling bandwidth can be adjusted by adjusting the welding position of the second tap line.
  • the pins 220 are positioned in the waveguide filter 200 through the supporting medium 221 . To prevent the pins 220 from sliding up and down, the supporting medium 221 and the pins 220 are in an interference fit.
  • the diameter of the support medium 221 can be adjusted so that the transmission impedance is 50 ⁇ .
  • the support medium 221 is detachably connected to the bottom plate 330 to facilitate the removal of the support medium 221.
  • the bottom plate 330 is provided with a limit structure matched with the support medium 221 , and the limit structure is used to limit the support medium 221 .
  • the axial section of the support medium 221 is a “convex” character structure, which is installed through the installation holes 331 provided on the bottom plate 330 . inside the filter cavity 250 .
  • the assembly process of the pin 220 should not only be accurately positioned and fixed, but also be electrically connected to the circuit board 110.
  • the circuit board 110 is provided with a small hole, and the pin 220 passes through it.
  • the via holes are electrically connected to the circuit board 110 .
  • the diameter of the small hole is slightly larger than the diameter of the pin 220, so that the pin 220 passes through the middle, the pad 111 is set on the circuit board 110, and the pin 220 and the circuit board 110 are welded together through the pad 111. In this way, The signal can be coupled from the waveguide filter 200 to the backside tuner body 100 .
  • the first casing 301 on one side of the interface is provided with a first opening leading to the tuner body 100
  • the second casing 302 on the other side of the interface is provided with a second opening leading to the waveguide filter 200 .
  • the opening is sealed by the first waterproof cover plate 310 and waterproofed with a rubber ring
  • the second opening is sealed by the second waterproof cover plate 320 and waterproofed with a rubber ring
  • the F-type output port can be waterproofed by dispensing glue
  • the standard flange with waterproof groove 261 waveguide can be used (waterproof rubber ring is placed in the waterproof groove 261).
  • the overall waterproof level of the tuner with filter meets IP66, which can meet the outdoor environment.
  • the satellite signal is input through the waveguide input port 260 , and the waveguide to coaxial conversion is completed at the port, and then filtered by the metal coaxial cavity, and the signal passes through the port resonant column 210 of the waveguide filter 200 and the tuner.
  • the circuit board 110 in the body 100 is connected, and finally output from the F-type output port that is electrically connected to the circuit board.
  • the waveguide filter 200 is realized by a metal coaxial cavity, and the signal received by the waveguide filter 200 is passed through the filter cavity 250 through the cross-coupling technology.
  • the port resonant column 210 is capacitively coupled to the pin 220 electrically connected to the tuner circuit board 110, so as to realize the transmission of the signal from the waveguide filter 200 to the tuner body 100, so that when the passband insertion loss is required to be less than or equal to 0.5dB It is easy to achieve high out-of-band suppression, which can well suppress the received 5G interference signal at the input end, and avoid entering the post-receiver processing module, which not only eliminates 5G interference, but also helps to ensure the received signal.
  • the second casing 302 of the waveguide filter 200 is integrally formed with the first casing 301 of the tuner body 100, and the filter cavity of the waveguide filter is formed by the inner space surrounded by the second casing, which is different from the conventional filter and the high-frequency filter.
  • the engineering installation steps are simplified, the flange dislocation and contact gap problems caused by cascade installation can be avoided, and the system performance index can be improved.
  • the waveguide filter 200 and the tuner body 100 are arranged back-to-back, which is beneficial to reduce the installation space of the waveguide filter 200. For the satellite earth station adopting the feed-back method, it can avoid that the waveguide filter 200 cannot be used to suppress 5G due to space constraints. interference situation.
  • the tuner with filter adopts a double-sided layout as a whole, including a tuner body 100 and a waveguide filter 200 arranged back to back, and the tuner body 100 has a first housing 301 , the waveguide filter 200 has a second casing 302, the first casing 301 and the second casing 302 are integrally formed, and there is a common bottom plate 330 between them, the bottom plate 330 forms an interface with a double-sided layout, and the interface One side is the tuner body 100, and the other side is the waveguide filter 200.
  • back-to-back refers to the backside of the tuner body 100 and the backside of the waveguide filter 200 that fit together, and the two are backrests for each other; for example, as shown in FIG. 2 , the back of the tuner body 100 refers to the tuner body in FIG. 2 .
  • the surface of the waveguide filter 200 facing downward, and the back surface of the waveguide filter 200 refers to the surface of the waveguide filter 200 facing upward in FIG. 2 . It can be understood that the directions in FIG. 2 are only used as examples, and do not limit the scope of the present embodiment.
  • the tuner body 100 mainly includes a circuit board 110 (as shown in FIG. 13 ) positioned and connected to the bottom plate 330 and a shielding cover 120 covering the circuit board 110 .
  • the circuit board 110 and the shielding cover 120 are both arranged on the first In the casing 301 , one side of the first casing 301 is provided with an F-type output port that is electrically connected to the circuit board 110 .
  • the waveguide filter 200 is realized by a metal coaxial cavity, the designed passband is 3.7-4.2GHz, the insertion loss in the passband is ⁇ 0.5dB, and the suppression degree for the 3.4-3.6GHz frequency band is ⁇ 65dB.
  • the suppression degree is ⁇ 80dB, and the received 5G interference signal can be well suppressed at the input end to avoid entering the post-stage receiver processing module.
  • a filter cavity 250 of the waveguide filter 200 is formed inside the second housing 302 , and a waveguide input port 260 communicating with the filter cavity 250 is provided on one side of the second housing 302 .
  • the waveguide filter 200 is provided with a port resonant column 210 located in the filter cavity 250 .
  • the port resonant column 210 is connected to the circuit board 110 through a pin 220 pierced through the bottom plate 330 , and the pin 220 and the port resonant column 210 are connected. capacitive coupling.
  • the port resonant column 210 can be made of metal material, which is generally copper or steel, and the surface is silver-plated, gold-plated, galvanized, tin-plated, nickel-plated, chrome-plated, etc. It can also be made of graphite, carbon fiber, carbon Black, activated carbon, diamond, graphene, carbon nanotubes and their derived inorganic non-metallic materials or polymer materials are processed, and the surface is plated with silver, copper, gold, zinc, tin, nickel, chromium, etc. and their alloys. For example, disclosed Resonant columns disclosed in Chinese patents with numbers CN106654499A and CN205603496U.
  • the pin 220 is generally a wire plated with silver or gold on the surface, and may also be a metal wire such as silver or gold.
  • the waveguide filter 200 and the tuner body 100 are capacitively coupled, so that the pin 220 can be prevented from being grounded due to a DC current passing through the connection between the circuit board 110 and the pin 220 in the tuner body 100 .
  • a second sleeve 242 is disposed on the outer cover of the pin 220 , and a second insulating medium 272 is disposed between the second sleeve 242 and the port resonance column 210 , and the second sleeve 242 is electrically connected to the port resonance column 210 .
  • the second sleeve 242 is made of a surface, copper, gold, zinc, tin, nickel, chromium and other silver-plated metal materials.
  • the second insulating medium 272 may be formed of a gas such as air, or may be made of a solid material. In order to enable the second sleeve 242 to be accurately positioned, the second insulating medium 272 made of solid material is preferably used. More importantly, the solid second insulating medium 272 plays a role in preventing DC grounding short-circuits. Teflon material or other insulating materials can be used.
  • the positional relationship and connection relationship between the port resonant column 210 and the pin 220 are closely related to the port coupling bandwidth.
  • the passband bandwidth of the waveguide filter 200 of different models (the passband of the waveguide filter 200 described in this embodiment is 3700 MHz to 4200 MHz, A total of 500MHz bandwidth) is used to adjust the port coupling bandwidth.
  • the second sleeve 242 and the port resonant column 210 are electrically connected through a second tap line 232 .
  • one end of the second tap wire 232 is welded or screwed to the port resonance column 210 , and the other end is welded or screwed to the second sleeve 242 .
  • the second tap wire 232 is generally a wire plated with silver or gold on the surface, and may also be a metal wire such as silver or gold.
  • connection position of the second tap line 232 and the port resonant column 210 and/or the second sleeve 242 is related to the coupling bandwidth; the diameter of the second tap line 232 is related to the coupling bandwidth; so The distance between the port resonant column 210 and the pin 220 is related to the coupling bandwidth.
  • the coupling bandwidth can be adjusted by adjusting the welding position of the second tap line 232, and the specific changes are:
  • the pins 220 are positioned in the waveguide filter 200 through the supporting medium 221 . To prevent the pins 220 from sliding up and down, the supporting medium 221 and the pins 220 are in an interference fit.
  • the diameter of the support medium 221 can be adjusted so that the transmission impedance is 50 ⁇ .
  • the support medium 221 is detachably connected to the bottom plate 330 to facilitate the removal of the support medium 221.
  • the bottom plate 330 is provided with a limit structure matched with the support medium 221 , and the limit structure is used to limit the support medium 221 .
  • the axial section of the support medium 221 is a “convex” character structure, which is installed through the installation holes 331 provided on the bottom plate 330 . inside the filter cavity 250 .
  • the assembly process of the pin 220 should not only be accurately positioned and fixed, but also be electrically connected to the circuit board 110.
  • the circuit board 110 is provided with a small hole, and the pin 220 passes through it.
  • the via holes are electrically connected to the circuit board 110 .
  • the diameter of the small hole is slightly larger than the diameter of the pin 220, so that the pin 220 passes through the middle, the pad 111 is provided on the circuit board 110, and the pin 220 and the circuit board 110 are welded together through the pad 111. In this way, Signals can be coupled from the waveguide filter 200 to the backside tuner body 100 .
  • the first casing 301 on one side of the interface is provided with a first opening leading to the tuner body 100
  • the second casing 302 on the other side of the interface is provided with a second opening leading to the waveguide filter 200 .
  • the opening is sealed by the first waterproof cover plate 310 and waterproofed with a rubber ring
  • the second opening is sealed by the second waterproof cover plate 320 and waterproofed with a rubber ring
  • the F-type output port can be waterproofed by dispensing glue
  • the standard flange with waterproof groove 261 waveguide can be used (waterproof rubber ring is placed in the waterproof groove 261).
  • the overall waterproof level of the tuner with filter meets IP66, which can meet the outdoor environment.
  • the satellite signal is input through the waveguide input port 260 , and the waveguide to coaxial conversion is completed at the port, and then filtered by the metal coaxial cavity, and the signal passes through the port resonant column 210 of the waveguide filter 200 and the tuner.
  • the circuit board 110 in the body 100 is connected, and finally output from the F-type output port that is electrically connected to the circuit board.
  • the waveguide filter 200 is realized by a metal coaxial cavity, and the signal received by the waveguide filter 200 is passed through the filter cavity 250 through the cross-coupling technology.
  • the port resonant column 210 is capacitively coupled to the pin 220 electrically connected to the tuner circuit board 110, so as to realize the transmission of the signal from the waveguide filter 200 to the tuner body 100, so that when the passband insertion loss is required to be less than or equal to 0.5dB It is easy to achieve high out-of-band suppression, which can well suppress the received 5G interference signal at the input end, and avoid entering the post-receiver processing module, which not only eliminates 5G interference, but also helps to ensure the received signal.
  • the second casing 302 of the waveguide filter 200 is integrally formed with the first casing 301 of the tuner body 100, and the filter cavity of the waveguide filter is formed by the inner space surrounded by the second casing, which is different from the conventional filter and the high-frequency filter.
  • the engineering installation steps are simplified, the flange dislocation and contact gap problems in cascade installation can be avoided, and the system performance index can be improved.
  • the waveguide filter 200 and the tuner body 100 are arranged back-to-back, which is beneficial to reduce the installation space of the waveguide filter 200. For the satellite earth station adopting the feed-back method, it can avoid that the waveguide filter 200 cannot be used to suppress 5G due to space constraints. interference situation.

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Abstract

The present invention relates to the field of waveguides, coaxial cavity filters, and low-noise blocks (LNBs). Disclosed is an LNB having a filter, comprising: an LNB body, the LNB body having a first housing, a circuit board being provided in the first housing; and a waveguide filter, the waveguide filter and the LNB body being arranged back to back, the waveguide filter having a second housing, a filtering cavity of the waveguide filter being formed inside the second housing. The first housing and the second housing are integrally formed. According to the present invention, the waveguide filter and the LNB body are integrally arranged back to back, such that engineering mounting steps are simplified, and problems of flange dislocation and a contact gap in cascaded mounting can be avoided, the system performance index is improved, and reduction of space for adding the waveguide filter is facilitated; for satellite earth stations that use a feedback mode, the situation in which 5G interference cannot even be suppressed by the waveguide filter due to the limited space can be avoided.

Description

一种带有滤波器的高频头A tuner with a filter 技术领域technical field
本发明涉及波导、同轴腔体滤波器以及高频头(LNB)领域,更具体地,涉及一种带有滤波器的高频头。The present invention relates to the fields of waveguides, coaxial cavity filters and high-frequency heads (LNBs), and more particularly, to a high-frequency head with filters.
背景技术Background technique
3.4-3.6GHz与4.8-4.9GHz为第五代移动通信(5G)的规划频段之一,而卫星地球站所用C波段的高频头(低噪声放大器+变频器)的工作频率一般在3.4-4.2GHz,因此5G信号(3.4-3.6GHz)也会被高频头接收到并放大,极易造成高频头功率饱和,导致接收机无法解调。可以采取为地球站加装波导滤波器、地域隔离、加装屏蔽网、降低5G基站发射功率及调整5G基站天线最大辐射方向等综合措施缓解或消除干扰,其中最为经济有效的方式是在馈源和高频头之间加装波导滤波器对3.4-3.6GHz频段的5G信号进行抑制。3.4-3.6GHz and 4.8-4.9GHz are one of the planned frequency bands of the fifth generation mobile communication (5G), and the operating frequency of the C-band tuner (low noise amplifier + frequency converter) used by the satellite earth station is generally 3.4- 4.2GHz, so the 5G signal (3.4-3.6GHz) will also be received and amplified by the tuner, which can easily cause the power of the tuner to be saturated, making the receiver unable to demodulate. Comprehensive measures such as installing waveguide filters for earth stations, geographical isolation, installing shielding nets, reducing the transmit power of 5G base stations, and adjusting the maximum radiation direction of 5G base station antennas can be taken to alleviate or eliminate interference. A waveguide filter is installed between the tuner and the tuner to suppress 5G signals in the 3.4-3.6GHz frequency band.
波导滤波器采用金属同轴腔体方式实现,设计通带为3.7-4.2GHz,能够保证低传输损耗的同时,对5G信号具有很强的抑制。滤波器输入输出接口均为波导标准法兰接口,其中输入口与馈源连接,输出口与高频头连接。The waveguide filter is implemented in a metal coaxial cavity, and the design passband is 3.7-4.2GHz, which can ensure low transmission loss and strong suppression of 5G signals. The input and output interfaces of the filter are all waveguide standard flange interfaces, in which the input port is connected to the feed source, and the output port is connected to the high-frequency head.
采取这种方案,波导滤波器与高频头是独立的两个模块,安装波导滤波器对工程安装人员操作要求很高,要求两个法兰面必须精确对准安装(如图1所示),如果安装错位或者存在缝隙,容易造成系统指标不良和产生防水隐患。另一方面,对于采用前馈方式的卫星地球站,馈源及高频头是通过三脚支架安装在抛物面天线的焦点处,若在此基础上加装波导滤波器,势必增加三脚支架的支撑重量,同时过多的器件增大了风阻面,并且会遮挡部分卫星信号的接收,影响系统性能及安全。特别是在双极化的情况下,支架上需要安装两个波导滤波器、两个高频头,影响更加突出。对于采用后馈方式的卫星地球站,常常因为空间受限甚至无法安装波导滤波器。Adopting this solution, the waveguide filter and the tuner are two independent modules. The installation of the waveguide filter requires high operation requirements for the engineer and installer. It is required that the two flange surfaces must be precisely aligned and installed (as shown in Figure 1). , If the installation is misplaced or there are gaps, it is easy to cause poor system indicators and hidden dangers of waterproofing. On the other hand, for the satellite earth station using the feedforward method, the feed source and the tuner are installed at the focal point of the parabolic antenna through a tripod bracket. If a waveguide filter is added on this basis, the support weight of the tripod bracket will inevitably increase. At the same time, too many devices increase the wind resistance surface, and will block the reception of some satellite signals, affecting the performance and safety of the system. Especially in the case of dual polarization, two waveguide filters and two high-frequency heads need to be installed on the bracket, and the influence is more prominent. For satellite earth stations using the feed-back method, it is often impossible to install waveguide filters due to space constraints.
发明内容SUMMARY OF THE INVENTION
本发明旨在克服上述现有技术的缺陷,提供一种带有滤波器的高频头,用于解决5G干 扰卫星地球站接收、波导滤波器安装困难甚至无法安装的技术问题。The present invention aims to overcome the above-mentioned defects of the prior art, and provides a high-frequency head with a filter, which is used to solve the technical problems that 5G interferes with satellite earth station reception, and the installation of waveguide filters is difficult or even impossible.
本发明采取的技术方案是,一种带有滤波器的高频头,包括The technical solution adopted in the present invention is a high-frequency head with a filter, comprising:
高频头本体,所述高频头本体具有第一壳体;和a tuner body, the tuner body having a first housing; and
波导滤波器,所述波导滤波器与高频头本体背靠背设置,所述波导滤波器具有第二壳体,所述第二壳体内部形成波导滤波器的滤波腔;A waveguide filter, the waveguide filter and the tuner body are arranged back-to-back, the waveguide filter has a second casing, and a filter cavity of the waveguide filter is formed inside the second casing;
所述第一壳体与第二壳体一体化成型。The first casing and the second casing are integrally formed.
本发明提供了一种波导滤波器与高频头一体化设计方案,波导滤波器的第二壳体与高频头本体的第二壳体一体化成型,波导滤波器的滤波腔由第二壳体所包围的内部空间形成,与常规滤波器与高频头分离方案相比,简化了工程安装步骤,能够避免级联安装出现的法兰错位、接触缝隙问题,提升系统性能指标。波导滤波器与高频头本体背靠背设置,有利于缩减波导滤波器的加装空间,对于采用后馈方式的卫星地球站,能够避免由于空间受限甚至无法采用波导滤波器抑制5G干扰的情况。The invention provides an integrated design scheme of a waveguide filter and a tuner. The second shell of the waveguide filter and the second shell of the tuner body are integrally formed, and the filter cavity of the waveguide filter is formed by the second shell. Compared with the conventional filter and high-frequency head separation scheme, it simplifies the engineering installation steps, can avoid the flange dislocation and contact gap problems in cascade installation, and improve the system performance index. The back-to-back arrangement of the waveguide filter and the tuner body is conducive to reducing the installation space of the waveguide filter. For satellite earth stations using the feed-back method, it can avoid the situation that the waveguide filter cannot be used to suppress 5G interference due to space constraints.
为保证接收信号的强度,所述第一壳体与第二壳体具有共用的底板,所述第一壳体中设有电路板,所述波导滤波器设有位于滤波腔内的端口谐振柱,所述端口谐振柱与所述电路板之间通过穿设于所述底板的插针相连,且所述插针与所述端口谐振柱之间容性耦合。In order to ensure the strength of the received signal, the first casing and the second casing have a common bottom plate, the first casing is provided with a circuit board, and the waveguide filter is provided with a port resonance column located in the filter cavity. , the port resonant column and the circuit board are connected through pins pierced through the bottom plate, and the pin and the port resonant column are capacitively coupled.
本发明中波导滤波器可采用金属同轴腔方式实现并通过交叉耦合技术,将波导滤波器接收到的信号通过滤波腔中的端口谐振柱容性耦合至电连接高频头电路板的插针,从而实现信号从波导滤波器到高频头本体的传输,使得在要求通带插入损耗≤0.5dB的情况下,带外抑制容易做得比较高,能够在输入端就很好地抑制接收到的5G干扰信号,避免进入到后级接收机处理模块,既消除了5G干扰,又有利于保证接收信号的强度。其中,端口谐振柱可由金属材料加工而成,该材料一般为铜材或者钢材,表面进行镀银、镀金、镀锌、镀锡、镀镍、镀铬等处理也可以由石墨、碳纤维、炭黑、活性炭、金刚石、石墨烯、碳纳米管及其衍生的无机非金属材料或高分子材料加工而成,表面镀银、铜、金、锌、锡、镍、铬等及其合金,例如公开号为CN106654499A、CN205603496U的中国专利所公开的谐振柱。插针一般为表面镀银、金等线,也可以为银、金等金属线。In the present invention, the waveguide filter can be realized by a metal coaxial cavity, and through the cross-coupling technology, the signal received by the waveguide filter is capacitively coupled to the pin electrically connected to the high-frequency head circuit board through the port resonant column in the filter cavity. , so as to realize the transmission of the signal from the waveguide filter to the tuner body, so that in the case where the passband insertion loss is required to be ≤ 0.5dB, the out-of-band suppression is easy to be made relatively high, and the received signal can be well suppressed at the input end. The 5G interference signal can avoid entering the post-stage receiver processing module, which not only eliminates the 5G interference, but also helps to ensure the strength of the received signal. Among them, the port resonance column can be made of metal material, which is generally copper or steel. The surface is silver-plated, gold-plated, galvanized, tin-plated, nickel-plated, chrome-plated, etc. It can also be made of graphite, carbon fiber, carbon black, Activated carbon, diamond, graphene, carbon nanotubes and their derived inorganic non-metallic materials or polymer materials are processed, and the surface is plated with silver, copper, gold, zinc, tin, nickel, chromium, etc. and their alloys. For example, the publication number is Resonant columns disclosed in Chinese patents CN106654499A and CN205603496U. The pins are generally plated with silver, gold and other wires on the surface, and can also be metal wires such as silver and gold.
因在高频头本体中电路板与插针连接处有直流电流通过,需要保证插针不能接地,因此波导滤波器与高频头本体之间的信号的耦合必须是容性耦合,具体地,所述插针与所述端口谐振柱之间的容性耦合可以通过以下两种方案实现:Because there is a DC current passing through the connection between the circuit board and the pin in the tuner body, it is necessary to ensure that the pin cannot be grounded, so the coupling of the signal between the waveguide filter and the tuner body must be capacitive coupling. Specifically, The capacitive coupling between the pin and the port resonant column can be achieved through the following two schemes:
第一种方案,所述端口谐振柱外套设有第一套筒,且所述第一套筒与所述端口谐振柱之 间设有第一绝缘介质,所述第一套筒与插针电连接;In the first solution, a first sleeve is provided on the outer casing of the port resonant column, and a first insulating medium is arranged between the first sleeve and the port resonant column, and the first sleeve is electrically connected to the pin. connect;
第二种方案,所述插针外套设有第二套筒,且所述第二套筒与所述端口谐振柱之间设有第二绝缘介质,所述第二套筒与所述端口谐振柱电连接。In the second solution, the pin jacket is provided with a second sleeve, and a second insulating medium is provided between the second sleeve and the port resonant column, and the second sleeve resonates with the port Column electrical connection.
其中,第一套筒和/或第二套筒可为表面镀银、铜、金、锌、锡、镍、铬等金属材料。所述第一绝缘介质和/或第二绝缘介质可以由空气等气体形成,也可以由固体材料制作而成。为使第一套筒和/或第二套筒能够得到准确定位,优选采用固体材料制作而成的第一绝缘介质和/或第二绝缘介质,更重要的是,固体的第一绝缘介质和/或第二绝缘介质起到了防止直流接地短路的作用,该固体材料可采用聚四氟乙烯材料或其他绝缘材料。Wherein, the first sleeve and/or the second sleeve may be plated with silver, copper, gold, zinc, tin, nickel, chromium and other metal materials. The first insulating medium and/or the second insulating medium may be formed of a gas such as air, or may be made of a solid material. In order to enable the first sleeve and/or the second sleeve to be accurately positioned, it is preferable to use the first insulating medium and/or the second insulating medium made of solid materials, and more importantly, the solid first insulating medium and /or the second insulating medium plays the role of preventing DC grounding short circuit, and the solid material can be made of polytetrafluoroethylene or other insulating materials.
端口谐振柱与插针的位置关系及连接关系与端口耦合带宽息息相关,可以根据不同型号的波导滤波器通带带宽(本专利描述的波导滤波器通带为3700MHz~4200MHz,共500MHz带宽)对端口耦合带宽进行调节,为方便调节端口耦合带宽,可以对上述两种方案进行如下改进。The positional relationship and connection relationship between the port resonant column and the pin are closely related to the port coupling bandwidth. According to the passband bandwidth of different types of waveguide filters (the passband of the waveguide filter described in this patent is 3700MHz to 4200MHz, a total of 500MHz bandwidth) to the port The coupling bandwidth is adjusted. In order to adjust the port coupling bandwidth conveniently, the above two schemes can be improved as follows.
针对第一种方案,所述第一套筒与所述插针之间可以直接电连接,也可以通过第一抽头线间接电连接。For the first solution, the first sleeve and the pin may be directly electrically connected, or may be indirectly electrically connected through a first tap wire.
在所述第一套筒与所述插针之间直接电连接的情况下,所述插针可通过折弯的方式与套设在所述端口谐振柱外的第一套筒电连接,所述插针与所述第一套筒的连接位置与耦合带宽相关;所述插针的直径与耦合带宽相关;所述端口谐振柱与插针之间的距离与耦合带宽相关。可以通过以下方式调节端口耦合带宽:In the case of direct electrical connection between the first sleeve and the pin, the pin can be electrically connected to the first sleeve sleeved outside the port resonance column by bending, so The connection position of the pin and the first sleeve is related to the coupling bandwidth; the diameter of the pin is related to the coupling bandwidth; the distance between the port resonant column and the pin is related to the coupling bandwidth. The port coupling bandwidth can be adjusted by:
1、增加插针折弯点的高度和/或插针与端口谐振柱电连接(焊接)的高度(相对于滤波腔底部的高度),端口耦合带宽变宽,反之变窄;1. Increase the height of the bending point of the pin and/or the height of the electrical connection (welding) between the pin and the port resonant column (relative to the height of the bottom of the filter cavity), the port coupling bandwidth becomes wider, and vice versa;
2、增加插针的直径,端口耦合带宽变宽,反之变窄;2. Increase the diameter of the pin, the port coupling bandwidth becomes wider, and vice versa;
3、在插针折弯点高度和插针与端口谐振柱电连接高度不变的情况下,端口谐振柱距离插针越近,端口耦合带宽越宽,相反,距离越远端口耦合带宽越窄。3. Under the condition that the height of the pin bending point and the height of the electrical connection between the pin and the port resonant column remain unchanged, the closer the port resonant column is to the pin, the wider the port coupling bandwidth, on the contrary, the farther the distance is, the narrower the port coupling bandwidth .
在所述第一套筒与所述插针之间通过第一抽头线电连接的情况下,所述第一抽头线与所述插针和/或所述第一套筒的连接位置与耦合带宽相关;所述第一抽头线的直径与耦合带宽相关;所述端口谐振柱与插针之间的距离与耦合带宽相关。可以通过以下方式调节端口耦合带宽:In the case where the first sleeve and the pin are electrically connected through a first tap wire, the connection position and coupling between the first tap line and the pin and/or the first sleeve The bandwidth is related; the diameter of the first tap line is related to the coupling bandwidth; the distance between the port resonant column and the pin is related to the coupling bandwidth. The port coupling bandwidth can be adjusted by:
1、增加第一抽头线与插针和/或第一套筒电连接(焊接)的高度(相对于滤波腔底部的高度),端口耦合带宽变宽,反之变窄;增加第一套筒的长度不能有效增加端口耦合带宽;1. Increase the height of the electrical connection (welding) between the first tap line and the pin and/or the first sleeve (relative to the height of the bottom of the filter cavity), the port coupling bandwidth becomes wider, and vice versa. The length cannot effectively increase the port coupling bandwidth;
2、增加第一抽头线的直径,端口耦合带宽变宽,反之变窄;2. Increase the diameter of the first tap line, the port coupling bandwidth becomes wider, and vice versa;
3、在第一抽头线高度不变的情况下,端口谐振柱距离插针越近,端口耦合带宽越宽,相反,距离越远端口耦合带宽越窄。3. Under the condition that the height of the first tap line remains unchanged, the closer the port resonant column is to the pin, the wider the port coupling bandwidth, on the contrary, the farther the distance is, the narrower the port coupling bandwidth.
针对第二种方案,所述第二套筒与所述端口谐振柱之间通过第二抽头线电连接,在这种情况下,所述第二抽头线与所述端口谐振柱和/或所述第二套筒的连接位置与耦合带宽相关;所述第二抽头线的直径与耦合带宽相关;所述端口谐振柱与插针之间的距离与耦合带宽相关。可以通过以下方式调节端口耦合带宽:For the second solution, the second sleeve and the port resonant column are electrically connected through a second tap line. In this case, the second tap line is connected to the port resonant column and/or the The connection position of the second sleeve is related to the coupling bandwidth; the diameter of the second tap line is related to the coupling bandwidth; the distance between the port resonant column and the pin is related to the coupling bandwidth. The port coupling bandwidth can be adjusted by:
1、增加第二抽头线与端口谐振柱和/或第二套筒电连接(焊接)的高度(相对于滤波腔底部的高度),端口耦合带宽变宽,反之变窄;1. Increase the height (relative to the height of the bottom of the filter cavity) where the second tap line is electrically connected (welded) to the port resonant column and/or the second sleeve, and the port coupling bandwidth becomes wider, and vice versa;
2、增加第二抽头线的直径,端口耦合带宽变宽,反之变窄;2. Increase the diameter of the second tap line, the port coupling bandwidth becomes wider, and vice versa;
3、在第二抽头线高度不变的情况下,端口谐振柱距离插针越近,端口耦合带宽越宽,相反,距离越远端口耦合带宽越窄。3. Under the condition that the height of the second tap line remains unchanged, the closer the port resonant column is to the pin, the wider the port coupling bandwidth, on the contrary, the farther the distance is, the narrower the port coupling bandwidth.
其中,第一抽头线和/或第二抽头线一般为表面镀银、金等线,也可以为银、金等金属线,其外形不局限于线条形式,也可以是片状形式。Wherein, the first tap line and/or the second tap line are generally plated with silver, gold, etc., and may also be metal lines such as silver or gold.
所述插针通过支撑介质定位于所述波导滤波器中,为防止插针上下滑动,所述支撑介质与所述插针之间过盈配合。The pins are positioned in the waveguide filter through a support medium, and in order to prevent the pins from sliding up and down, the support medium and the pins are in an interference fit.
根据插针直径的大小,可以调整支撑介质的直径,使得传输阻抗为50Ω,为方便调节支撑介质的直径,所述支撑介质与底板可拆卸连接,便于将支撑介质取下以通过替换、磨削等方式改变其直径,进而达到调整传输阻抗的目的。所述底板设有与所述支撑介质配合的限位结构,所述限位结构用于对支撑介质进行限位。具体地,支撑介质的轴截面为“凸”字结构,其通过设置在底板上的安装孔安装,安装孔中设有呈阶梯结构的限位槽,能够防止支撑介质滑落至滤波腔内。According to the diameter of the pin, the diameter of the support medium can be adjusted so that the transmission impedance is 50Ω. In order to facilitate the adjustment of the diameter of the support medium, the support medium is detachably connected to the bottom plate, so that the support medium can be easily removed for replacement, grinding and other methods to change its diameter to achieve the purpose of adjusting the transmission impedance. The bottom plate is provided with a limit structure matched with the support medium, and the limit structure is used to limit the support medium. Specifically, the axial cross-section of the support medium is a "convex" structure, which is installed through the mounting hole provided on the bottom plate, and the mounting hole is provided with a limit groove in a stepped structure, which can prevent the support medium from sliding into the filter cavity.
插针装配过程不仅要被准确定位固定,还要与电路板电连接,为方便装配工作完成装配作业,提高装配效率,所述电路板上设有小孔,所述插针穿过小孔与电路板电连接。小孔直径大小比插针直径略大,以便插针从中间穿过,电路板上设置焊盘,插针与电路板通过焊盘焊接在一起,通过这种方式,信号能够从波导滤波器耦合至背面的高频头本体。The pin assembly process must not only be accurately positioned and fixed, but also electrically connected to the circuit board. In order to facilitate the assembly work to complete the assembly operation and improve the assembly efficiency, the circuit board is provided with small holes, and the pins pass through the small holes and are connected to the circuit board. The circuit board is electrically connected. The diameter of the small hole is slightly larger than the diameter of the pin, so that the pin passes through the middle, and the pad is set on the circuit board, and the pin and the circuit board are soldered together through the pad. In this way, the signal can be coupled from the waveguide filter to the tuner body on the back.
本发明中的波导滤波器采用金属同轴腔方式实现,信号都在密封的腔体中传输,腔体表面可以镀银处理,因此传输损耗更小,能承受的功率容量更大,结合交叉耦合技术,带外抑制容易做得更高。所述第二壳体设有与滤波腔连通的波导输入口,第一壳体设有与所述电路 板电连接的F型输出口。卫星信号由波导输入口输入,在端口处完成波导到同轴的转换,然后经金属同轴腔进行滤波,信号再通过腔体滤波器末端端口谐振柱容性耦合的方式与高频头本体中的电路板连接,最后从与电路板电连接的F型输出口输出。波导滤波器的设计通带为3.7-4.2GHz,通带内插入损耗≤0.5dB,对3.4-3.6GHz频段抑制度≥65dB,对4.8-4.9GHz频段抑制度≥80dB,能够在输入端就很好地抑制接收到的5G干扰信号,避免进入到后级接收机处理模块。The waveguide filter in the present invention is realized by a metal coaxial cavity, the signals are all transmitted in a sealed cavity, and the surface of the cavity can be silver-plated, so the transmission loss is smaller, and the power capacity that can withstand is larger. Combined with cross-coupling technology, out-of-band rejection is easy to do higher. The second casing is provided with a waveguide input port that communicates with the filter cavity, and the first casing is provided with an F-shaped output port that is electrically connected to the circuit board. The satellite signal is input from the input port of the waveguide, and the conversion from the waveguide to the coaxial is completed at the port, and then filtered by the metal coaxial cavity. connected to the circuit board, and finally output from the F-type output port that is electrically connected to the circuit board. The design passband of the waveguide filter is 3.7-4.2GHz, the insertion loss in the passband is less than or equal to 0.5dB, the suppression degree for the 3.4-3.6GHz frequency band is greater than or equal to 65dB, and the suppression degree for the 4.8-4.9GHz frequency band is greater than or equal to 80dB. It can effectively suppress the received 5G interference signal and avoid entering the post-stage receiver processing module.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
1、波导滤波器对3.4-3.6GHz频段的5G信号的抑制大于65dB,能够很好的消除5G基站对卫星地球站的干扰问题。同时,波导滤波器较小的插入损耗保证了接收信号的强度。1. The suppression of the 5G signal in the 3.4-3.6GHz frequency band by the waveguide filter is greater than 65dB, which can well eliminate the interference problem of the 5G base station to the satellite earth station. At the same time, the small insertion loss of the waveguide filter ensures the strength of the received signal.
2、波导滤波器与高频头一体化设计,显著地缩短波导滤波器与高频头的整体长度,提高地球站的集成度。本设计方法不局限于C波段一体化高频头设计,可以延伸至Ku波段等其它波段高频头设计。2. The integrated design of the waveguide filter and the tuner significantly shortens the overall length of the waveguide filter and the tuner, and improves the integration of the earth station. This design method is not limited to the C-band integrated tuner design, and can be extended to the Ku-band and other tuner designs.
3、减少抛物线天线安装支架上的器件,减轻安装支架的支撑重量,有利于提高系统可靠性。减少器件数量有利于降低风阻系数,提高系统稳定性和安全性。3. Reduce the components on the parabolic antenna mounting bracket, reduce the supporting weight of the mounting bracket, and help improve the system reliability. Reducing the number of components is beneficial to reduce the wind resistance coefficient and improve the system stability and safety.
4、与常规滤波器与高频头分离方案相比,简化了工程安装步骤,能够避免级联安装出现的法兰错位、接触缝隙问题,提升系统性能指标。4. Compared with the conventional filter and tuner separation scheme, the engineering installation steps are simplified, which can avoid the flange dislocation and contact gap problems in cascade installation, and improve the system performance index.
附图说明Description of drawings
图1是现有技术中波导滤波器和高频头分离方案的结构示意图。FIG. 1 is a schematic structural diagram of a separation scheme of a waveguide filter and a high-frequency head in the prior art.
图2是带有滤波器的高频头的结构示意图。Figure 2 is a schematic diagram of the structure of a high-frequency head with a filter.
图3是带有滤波器的高频头的爆炸图。Figure 3 is an exploded view of a tuner with a filter.
图4是实施例1带有滤波器的高频头局部剖视图。FIG. 4 is a partial cross-sectional view of the high-frequency head with a filter in Embodiment 1. FIG.
图5是图4中A-A截面图。FIG. 5 is an A-A sectional view in FIG. 4 .
图6是图5中B部的放大图。FIG. 6 is an enlarged view of part B in FIG. 5 .
图7是实施例2带有滤波器的高频头局部剖视图。FIG. 7 is a partial cross-sectional view of the high-frequency head with a filter according to the second embodiment.
图8是图7中C-C截面图。FIG. 8 is a C-C sectional view in FIG. 7 .
图9是图8中D部的放大图。FIG. 9 is an enlarged view of a portion D in FIG. 8 .
图10是实施例3带有滤波器的高频头局部剖视图。FIG. 10 is a partial cross-sectional view of the high-frequency head with a filter according to the third embodiment.
图11是图10中E-E截面图。FIG. 11 is an E-E sectional view in FIG. 10 .
图12是图11中F部的放大图。Fig. 12 is an enlarged view of the portion F in Fig. 11 .
图13是实施例3电路板的示意图。FIG. 13 is a schematic diagram of the circuit board of Example 3. FIG.
附图标记说明:高频头本体100,电路板110,焊盘111,屏蔽罩120,F形输出口130,波导滤波器200,端口谐振柱210,插针220,支撑介质221,第一抽头线231,第二抽头线232,第一套筒241,第二套筒242,滤波腔250,波导输入口260,防水槽261,第一绝缘介质271,第二绝缘介质272,第一壳体301,第二壳体302,第一防水盖板310,第二防水盖板320,底板330,安装孔331。Reference numeral description: tuner body 100, circuit board 110, pad 111, shield 120, F-shaped output port 130, waveguide filter 200, port resonance column 210, pin 220, support medium 221, first tap Line 231, second tap line 232, first sleeve 241, second sleeve 242, filter cavity 250, waveguide input port 260, waterproof groove 261, first insulating medium 271, second insulating medium 272, first housing 301 , the second casing 302 , the first waterproof cover 310 , the second waterproof cover 320 , the bottom plate 330 , and the mounting hole 331 .
具体实施方式detailed description
实施例1Example 1
本实施例提供一种带有滤波器的高频头,用于解决5G干扰卫星地球站接收、波导滤波器安装困难甚至无法安装的技术问题。如图2~3所示,该带有滤波器的高频头整体采用双面布局方式,包括背靠背设置的高频头本体100和波导滤波器200,高频头本体100具有第一壳体301,波导滤波器200具有第二壳体302,第一壳体301与第二壳体302一体化成型,两者之间具有共用的底板330,该底板330形成双面布局的分界面,分界面的一侧为高频头本体100,另一侧为波导滤波器200。This embodiment provides a high-frequency head with a filter, which is used to solve the technical problems that 5G interferes with satellite earth station reception, and the installation of the waveguide filter is difficult or even impossible. As shown in FIGS. 2 to 3 , the tuner with filter adopts a double-sided layout as a whole, including a tuner body 100 and a waveguide filter 200 arranged back to back, and the tuner body 100 has a first housing 301 , the waveguide filter 200 has a second casing 302, the first casing 301 and the second casing 302 are integrally formed, and there is a common bottom plate 330 between them, the bottom plate 330 forms an interface with a double-sided layout, and the interface One side is the tuner body 100, and the other side is the waveguide filter 200.
其中,背靠背指的是高频头本体100的背面与波导滤波器200的背面相贴合,两者互为靠背;例如图2所示,高频头本体100的背面指图2中高频头本体100朝下的表面,波导滤波器200的背面则指图2中波导滤波器200朝上的表面。可以理解的是,图2中的方向仅作为示例,并不限定本实施例的范围。Among them, back-to-back refers to the backside of the tuner body 100 and the backside of the waveguide filter 200 that fit together, and the two are backrests for each other; for example, as shown in FIG. 2 , the back of the tuner body 100 refers to the tuner body in FIG. 2 . The surface of the waveguide filter 200 facing downward, and the back surface of the waveguide filter 200 refers to the surface of the waveguide filter 200 facing upward in FIG. 2 . It can be understood that the directions in FIG. 2 are only used as examples, and do not limit the scope of the present embodiment.
如图3所示,高频头本体100主要包括定位连接于底板330的电路板110和罩住电路板110的屏蔽罩120,电路板110和屏蔽罩120均设置在第一壳体301中,第一壳体301一侧设有电连接电路板110的F型输出口。As shown in FIG. 3 , the tuner body 100 mainly includes a circuit board 110 positioned and connected to the bottom plate 330 and a shielding cover 120 covering the circuit board 110 . The circuit board 110 and the shielding cover 120 are both arranged in the first housing 301 , One side of the first housing 301 is provided with an F-shaped output port that is electrically connected to the circuit board 110 .
如图4~5所示,波导滤波器200采用金属同轴腔体方式实现,设计通带为3.7-4.2GHz,通带内插入损耗≤0.5dB,对3.4-3.6GHz频段抑制度≥65dB,对4.8-4.9GHz频段抑制度≥80dB,能够在输入端就很好地抑制接收到的5G干扰信号,避免进入到后级接收机处理模块。As shown in Figs. 4 to 5, the waveguide filter 200 is implemented by a metal coaxial cavity. The designed passband is 3.7-4.2GHz, the insertion loss in the passband is less than or equal to 0.5dB, and the suppression degree for the 3.4-3.6GHz frequency band is greater than or equal to 65dB. For the 4.8-4.9GHz frequency band, the suppression degree is ≥80dB, and the received 5G interference signal can be well suppressed at the input end to avoid entering the post-stage receiver processing module.
如图6所示,第二壳体302内部形成波导滤波器200的滤波腔250,第二壳体302一侧设有与滤波腔250连通的波导输入口260。波导滤波器200设有位于滤波腔250内的端口谐振柱210,该端口谐振柱210与电路板110之间通过穿设于底板330的插针220相连,且插 针220与端口谐振柱210之间容性耦合。其中,端口谐振柱210可由金属材料加工而成,该材料一般为铜材或者钢材,表面进行镀银、镀金、镀锌、镀锡、镀镍、镀铬等处理,也可以由石墨、碳纤维、炭黑、活性炭、金刚石、石墨烯、碳纳米管及其衍生的无机非金属材料或高分子材料加工而成,表面镀银、铜、金、锌、锡、镍、铬等及其合金,例如公开号为CN106654499A、CN205603496U的中国专利所公开的谐振柱。插针220一般为表面镀银、金等线,也可以为银、金等金属线。As shown in FIG. 6 , a filter cavity 250 of the waveguide filter 200 is formed inside the second housing 302 , and a waveguide input port 260 communicating with the filter cavity 250 is provided on one side of the second housing 302 . The waveguide filter 200 is provided with a port resonant column 210 located in the filter cavity 250 . The port resonant column 210 is connected to the circuit board 110 through a pin 220 pierced through the bottom plate 330 , and the pin 220 and the port resonant column 210 are connected. capacitive coupling. The port resonant column 210 can be made of metal material, which is generally copper or steel, and the surface is silver-plated, gold-plated, galvanized, tin-plated, nickel-plated, chrome-plated, etc. It can also be made of graphite, carbon fiber, carbon Black, activated carbon, diamond, graphene, carbon nanotubes and their derived inorganic non-metallic materials or polymer materials are processed, and the surface is plated with silver, copper, gold, zinc, tin, nickel, chromium, etc. and their alloys. For example, disclosed Resonant columns disclosed in Chinese patents with numbers CN106654499A and CN205603496U. The pin 220 is generally a wire plated with silver or gold on the surface, and may also be a metal wire such as silver or gold.
波导滤波器200与高频头本体100之间容性耦合,如此,可以防止因在高频头本体100中电路板110与插针220连接处有直流电流通过,而导致插针220接地。具体地,端口谐振柱210外套设有第一套筒241,且该第一套筒241与端口谐振柱210之间设有第一绝缘介质271,第一套筒241与插针220电连接。具体地,所述插针220可通过折弯的方式与套设在所述端口谐振柱210外的第一套筒241电连接。其中,第一套筒241可为表面镀银、铜、金、锌、锡、镍、铬等金属材料。第一绝缘介质271可以由空气等气体形成,也可以由固体材料制作而成。为使第一套筒241能够得到准确定位,优选采用固体材料制作而成的第一绝缘介质271,更重要的是,固体的第一绝缘介质271起到了防止直流接地短路的作用,该固体材料可采用聚四氟乙烯材料或其他绝缘材料。The waveguide filter 200 and the tuner body 100 are capacitively coupled, so that the pin 220 can be prevented from being grounded due to a DC current passing through the connection between the circuit board 110 and the pin 220 in the tuner body 100 . Specifically, the port resonant column 210 is covered with a first sleeve 241 , and a first insulating medium 271 is disposed between the first sleeve 241 and the port resonator column 210 , and the first sleeve 241 is electrically connected to the pin 220 . Specifically, the pin 220 can be electrically connected to the first sleeve 241 sleeved outside the port resonance column 210 by bending. Wherein, the first sleeve 241 may be a metal material such as silver, copper, gold, zinc, tin, nickel, and chromium plated on the surface. The first insulating medium 271 may be formed of a gas such as air, or may be made of a solid material. In order to enable the first sleeve 241 to be accurately positioned, it is preferable to use the first insulating medium 271 made of solid material. More importantly, the solid first insulating medium 271 plays a role in preventing DC grounding short circuit. Teflon material or other insulating materials can be used.
端口谐振柱210与插针220的位置关系及连接关系与端口耦合带宽息息相关,此时,所述插针220与所述第一套筒241的连接位置与耦合带宽相关;所述插针220的直径与耦合带宽相关;所述端口谐振柱210与插针220之间的距离与耦合带宽相关。可以根据不同型号的波导滤波器200通带带宽(本实施例描述的波导滤波器200通带为3700MHz~4200MHz,共500MHz带宽)对端口耦合带宽进行调节,具体变化是:The positional relationship and connection relationship between the port resonance column 210 and the pin 220 are closely related to the port coupling bandwidth. At this time, the connection position of the pin 220 and the first sleeve 241 is related to the coupling bandwidth; The diameter is related to the coupling bandwidth; the distance between the port resonant post 210 and the pin 220 is related to the coupling bandwidth. The port coupling bandwidth can be adjusted according to the passband bandwidth of the waveguide filter 200 of different models (the passband of the waveguide filter 200 described in this embodiment is 3700MHz to 4200MHz, with a total bandwidth of 500MHz). The specific changes are:
1、增加插针220折弯点的高度和/或插针220与端口谐振柱210电连接(焊接)的高度(相对于滤波腔250底部的高度),端口耦合带宽变宽,反之变窄;1. Increasing the height of the bending point of the pin 220 and/or the height of the electrical connection (welding) between the pin 220 and the port resonant column 210 (relative to the height of the bottom of the filter cavity 250), the port coupling bandwidth becomes wider, and vice versa;
2、增加插针220的直径,端口耦合带宽变宽,反之变窄;2. Increase the diameter of the pin 220, the port coupling bandwidth becomes wider, and vice versa;
3、在插针220折弯点高度和插针220与端口谐振柱210电连接高度不变的情况下,端口谐振柱210距离插针220越近,端口耦合带宽越宽,相反,距离越远端口耦合带宽越窄。3. Under the condition that the height of the bending point of the pin 220 and the height of the electrical connection between the pin 220 and the port resonant column 210 remain unchanged, the closer the port resonant column 210 is to the pin 220, the wider the port coupling bandwidth, on the contrary, the farther the distance is. The port coupling bandwidth is narrower.
所述插针220通过支撑介质221定位于所述波导滤波器200中,为防止插针220上下滑动,所述支撑介质221与所述插针220之间过盈配合。The pins 220 are positioned in the waveguide filter 200 through the supporting medium 221 . To prevent the pins 220 from sliding up and down, the supporting medium 221 and the pins 220 are in an interference fit.
根据插针220直径的大小,可以调整支撑介质221的直径,使得传输阻抗为50Ω,为方便调节支撑介质221的直径,所述支撑介质221与底板330可拆卸连接,便于将支撑介质221 取下以通过替换、磨削等方式改变其直径,进而达到调整传输阻抗的目的。所述底板330设有与所述支撑介质221配合的限位结构,所述限位结构用于对支撑介质221进行限位。具体地,支撑介质221的轴截面为“凸”字结构,其通过设置在底板330上的安装孔331安装,安装孔331中设有呈阶梯结构的限位槽,能够防止支撑介质221滑落至滤波腔250内。According to the diameter of the pin 220, the diameter of the support medium 221 can be adjusted so that the transmission impedance is 50Ω. In order to facilitate the adjustment of the diameter of the support medium 221, the support medium 221 is detachably connected to the bottom plate 330 to facilitate the removal of the support medium 221. To change its diameter by replacement, grinding, etc., to achieve the purpose of adjusting the transmission impedance. The bottom plate 330 is provided with a limit structure matched with the support medium 221 , and the limit structure is used to limit the support medium 221 . Specifically, the axial section of the support medium 221 is a “convex” character structure, which is installed through the installation holes 331 provided on the bottom plate 330 . inside the filter cavity 250 .
插针220装配过程不仅要被准确定位固定,还要与电路板110电连接,为方便装配工作完成装配作业,提高装配效率,所述电路板110上设有小孔,所述插针220穿过小孔与电路板110电连接。小孔直径大小比插针220直径略大,以便插针220从中间穿过,电路板110上设置焊盘111,插针220与电路板110通过焊盘111焊接在一起,通过这种方式,信号能够从波导滤波器200耦合至背面的高频头本体100。The assembly process of the pin 220 should not only be accurately positioned and fixed, but also be electrically connected to the circuit board 110. In order to facilitate the assembly work to complete the assembly operation and improve the assembly efficiency, the circuit board 110 is provided with a small hole, and the pin 220 passes through it. The via holes are electrically connected to the circuit board 110 . The diameter of the small hole is slightly larger than the diameter of the pin 220, so that the pin 220 passes through the middle, the pad 111 is provided on the circuit board 110, and the pin 220 and the circuit board 110 are welded together through the pad 111. In this way, Signals can be coupled from the waveguide filter 200 to the backside tuner body 100 .
分界面一侧的第一壳体301开设有通向高频头本体100的第一开口,分界面另一侧的第二壳体302开设有通向波导滤波器200的第二开口,第一开口由第一防水盖板310封口并用胶圈进行防水处理,第二开口由第二防水盖板320封口并用胶圈进行防水处理;F型输出口可通过点胶进行防水处理;波导输入口260可采用带防水槽261波导标准法兰(防水槽261中放置防水胶圈),带有滤波器的高频头整体防水等级满足IP66,能够满足室外环境使用。The first casing 301 on one side of the interface is provided with a first opening leading to the tuner body 100 , and the second casing 302 on the other side of the interface is provided with a second opening leading to the waveguide filter 200 . The opening is sealed by the first waterproof cover plate 310 and waterproofed with a rubber ring, the second opening is sealed by the second waterproof cover plate 320 and waterproofed with a rubber ring; the F-type output port can be waterproofed by dispensing glue; the waveguide input port 260 The standard flange with waterproof groove 261 waveguide can be used (waterproof rubber ring is placed in the waterproof groove 261). The overall waterproof level of the tuner with filter meets IP66, which can meet the outdoor environment.
本实施例中,卫星信号由波导输入口260输入,在端口处完成波导到同轴的转换,然后经金属同轴腔进行滤波,信号再通过波导滤波器200的端口谐振柱210与高频头本体100中的电路板110连接,最后从与电路板电连接的F型输出口输出。In this embodiment, the satellite signal is input through the waveguide input port 260 , and the waveguide to coaxial conversion is completed at the port, and then filtered by the metal coaxial cavity, and the signal passes through the port resonant column 210 of the waveguide filter 200 and the tuner. The circuit board 110 in the body 100 is connected, and finally output from the F-type output port that is electrically connected to the circuit board.
本实施例提供的波导滤波器200与高频头一体化设计方案,波导滤波器200采用金属同轴腔方式实现并通过交叉耦合技术,将波导滤波器200接收到的信号通过滤波腔250中的端口谐振柱210容性耦合至电连接高频头电路板110的插针220,从而实现信号从波导滤波器200到高频头本体100的传输,使得在要求通带插入损耗≤0.5dB的情况下,带外抑制容易做得比较高,能够在输入端就很好地抑制接收到的5G干扰信号,避免进入到后级接收机处理模块,既消除了5G干扰,又有利于保证接收信号的强度。波导滤波器200的第二壳体302与高频头本体100的第一壳体301一体化成型,波导滤波器的滤波腔由第二壳体所包围的内部空间形成,与常规滤波器与高频头分离方案相比,简化了工程安装步骤,能够避免级联安装出现的法兰错位、接触缝隙问题,提升系统性能指标。波导滤波器200与高频头本体100背靠背设置,有利于缩减波导滤波器200的加装空间,对于采用后馈方式的卫星地球站,能够避免由于空间受限甚至无法采用波导滤波器200抑制5G干扰的情况。In the integrated design solution of the waveguide filter 200 and the tuner provided in this embodiment, the waveguide filter 200 is realized by a metal coaxial cavity, and the signal received by the waveguide filter 200 is passed through the filter cavity 250 through the cross-coupling technology. The port resonant column 210 is capacitively coupled to the pin 220 electrically connected to the tuner circuit board 110, so as to realize the transmission of the signal from the waveguide filter 200 to the tuner body 100, so that when the passband insertion loss is required to be less than or equal to 0.5dB It is easy to achieve high out-of-band suppression, which can well suppress the received 5G interference signal at the input end, and avoid entering the post-receiver processing module, which not only eliminates 5G interference, but also helps to ensure the received signal. strength. The second casing 302 of the waveguide filter 200 is integrally formed with the first casing 301 of the tuner body 100, and the filter cavity of the waveguide filter is formed by the inner space surrounded by the second casing, which is different from the conventional filter and the high-frequency filter. Compared with the frequency head separation scheme, the engineering installation steps are simplified, the flange dislocation and contact gap problems in cascade installation can be avoided, and the system performance index can be improved. The waveguide filter 200 and the tuner body 100 are arranged back-to-back, which is beneficial to reduce the installation space of the waveguide filter 200. For the satellite earth station adopting the feed-back method, it can avoid that the waveguide filter 200 cannot be used to suppress 5G due to space constraints. interference situation.
实施例2Example 2
本实施例提供一种带有滤波器的高频头,用于解决5G干扰卫星地球站接收、波导滤波器安装困难甚至无法安装的技术问题。如图2~3所示,该带有滤波器的高频头整体采用双面布局方式,包括背靠背设置的高频头本体100和波导滤波器200,高频头本体100具有第一壳体301,波导滤波器200具有第二壳体302,第一壳体301与第二壳体302一体化成型,两者之间具有共用的底板330,该底板330形成双面布局的分界面,分界面的一侧为高频头本体100,另一侧为波导滤波器200。This embodiment provides a high-frequency head with a filter, which is used to solve the technical problems that 5G interferes with satellite earth station reception, and the installation of the waveguide filter is difficult or even impossible. As shown in FIGS. 2 to 3 , the tuner with filter adopts a double-sided layout as a whole, including a tuner body 100 and a waveguide filter 200 arranged back to back, and the tuner body 100 has a first housing 301 , the waveguide filter 200 has a second casing 302, the first casing 301 and the second casing 302 are integrally formed, and there is a common bottom plate 330 between them, the bottom plate 330 forms an interface with a double-sided layout, and the interface One side is the tuner body 100, and the other side is the waveguide filter 200.
其中,背靠背指的是高频头本体100的背面与波导滤波器200的背面相贴合,两者互为靠背;例如图2所示,高频头本体100的背面指图2中高频头本体100朝下的表面,波导滤波器200的背面则指图2中波导滤波器200朝上的表面。可以理解的是,图2中的方向仅作为示例,并不限定本实施例的范围。Among them, back-to-back refers to the backside of the tuner body 100 and the backside of the waveguide filter 200 that fit together, and the two are backrests for each other; for example, as shown in FIG. 2 , the back of the tuner body 100 refers to the tuner body in FIG. 2 . The surface of the waveguide filter 200 facing downward, and the back surface of the waveguide filter 200 refers to the surface of the waveguide filter 200 facing upward in FIG. 2 . It can be understood that the directions in FIG. 2 are only used as examples, and do not limit the scope of the present embodiment.
如图3所示,高频头本体100主要包括定位连接于底板330的电路板110和罩住电路板110的屏蔽罩120,电路板110和屏蔽罩120均设置在第一壳体301中,第一壳体301一侧设有电连接电路板110的F型输出口。As shown in FIG. 3 , the tuner body 100 mainly includes a circuit board 110 positioned and connected to the bottom plate 330 and a shielding cover 120 covering the circuit board 110 . The circuit board 110 and the shielding cover 120 are both arranged in the first housing 301 , One side of the first housing 301 is provided with an F-shaped output port that is electrically connected to the circuit board 110 .
如图7~8所示,波导滤波器200采用金属同轴腔体方式实现,设计通带为3.7-4.2GHz,通带内插入损耗≤0.5dB,对3.4-3.6GHz频段抑制度≥65dB,对4.8-4.9GHz频段抑制度≥80dB,能够在输入端就很好地抑制接收到的5G干扰信号,避免进入到后级接收机处理模块。As shown in Figures 7 to 8, the waveguide filter 200 is implemented by a metal coaxial cavity, the design passband is 3.7-4.2GHz, the insertion loss in the passband is ≤0.5dB, and the suppression degree for the 3.4-3.6GHz frequency band is ≥65dB. For the 4.8-4.9GHz frequency band, the suppression degree is ≥80dB, and the received 5G interference signal can be well suppressed at the input end to avoid entering the post-stage receiver processing module.
如图9所示,第二壳体302内部形成波导滤波器200的滤波腔250,第二壳体302一侧设有与滤波腔250连通的波导输入口260。波导滤波器200设有位于滤波腔250内的端口谐振柱210,该端口谐振柱210与电路板110之间通过穿设于底板330的插针220相连,且插针220与端口谐振柱210之间容性耦合。其中,端口谐振柱210可由金属材料加工而成,该材料一般为铜材或者钢材,表面进行镀银、镀金、镀锌、镀锡、镀镍、镀铬等处理,也可以由石墨、碳纤维、炭黑、活性炭、金刚石、石墨烯、碳纳米管及其衍生的无机非金属材料或高分子材料加工而成,表面镀银、铜、金、锌、锡、镍、铬等及其合金,例如公开号为CN106654499A、CN205603496U的中国专利所公开的谐振柱。插针220一般为表面镀银、金等线,也可以为银、金等金属线。As shown in FIG. 9 , a filter cavity 250 of the waveguide filter 200 is formed inside the second housing 302 , and a waveguide input port 260 communicating with the filter cavity 250 is provided on one side of the second housing 302 . The waveguide filter 200 is provided with a port resonant column 210 located in the filter cavity 250 . The port resonant column 210 is connected to the circuit board 110 through a pin 220 pierced through the bottom plate 330 , and the pin 220 and the port resonant column 210 are connected. capacitive coupling. The port resonant column 210 can be made of metal material, which is generally copper or steel, and the surface is silver-plated, gold-plated, galvanized, tin-plated, nickel-plated, chrome-plated, etc. It can also be made of graphite, carbon fiber, carbon Black, activated carbon, diamond, graphene, carbon nanotubes and their derived inorganic non-metallic materials or polymer materials are processed, and the surface is plated with silver, copper, gold, zinc, tin, nickel, chromium, etc. and their alloys. For example, disclosed Resonant columns disclosed in Chinese patents with numbers CN106654499A and CN205603496U. The pin 220 is generally a wire plated with silver or gold on the surface, and may also be a metal wire such as silver or gold.
波导滤波器200与高频头本体100之间容性耦合,如此,可以防止因在高频头本体100中电路板110与插针220连接处有直流电流通过,而导致插针220接地。具体地,端口谐振柱210外套设有第一套筒241,且该第一套筒241与端口谐振柱210之间设有第一绝缘介质271,第一套筒241与插针220电连接。其中,第一套筒241为表面镀银、铜、金、锌、锡、 镍、铬等金属材料。第一绝缘介质271可以由空气等气体形成,也可以由固体材料制作而成。为使第一套筒241能够得到准确定位,优选采用固体材料制作而成的第一绝缘介质271,更重要的是,固体的第一绝缘介质271起到了防止直流接地短路的作用,该固体材料可采用聚四氟乙烯材料或其他绝缘材料。The waveguide filter 200 and the tuner body 100 are capacitively coupled, so that the pin 220 can be prevented from being grounded due to a DC current passing through the connection between the circuit board 110 and the pin 220 in the tuner body 100 . Specifically, the port resonant column 210 is covered with a first sleeve 241 , and a first insulating medium 271 is disposed between the first sleeve 241 and the port resonator column 210 , and the first sleeve 241 is electrically connected to the pin 220 . The first sleeve 241 is made of a metal material such as silver, copper, gold, zinc, tin, nickel, and chromium plated on the surface. The first insulating medium 271 may be formed of a gas such as air, or may be made of a solid material. In order to enable the first sleeve 241 to be accurately positioned, it is preferable to use the first insulating medium 271 made of solid material. More importantly, the solid first insulating medium 271 plays a role in preventing DC grounding short circuit. Teflon material or other insulating materials can be used.
端口谐振柱210与插针220的位置关系及连接关系与端口耦合带宽息息相关,可以根据不同型号的波导滤波器200通带带宽(本实施例描述的波导滤波器200通带为3700MHz~4200MHz,共500MHz带宽)对端口耦合带宽进行调节,为方便调节端口耦合带宽,第一套筒241与插针220之间通过第一抽头线231电连接。具体地,第一抽头线231一端与插针220焊接,另一端与第一套筒241焊接或通过螺钉连接。其中,第一抽头线231一般为表面镀银、金等线,也可以为银、金等金属线,其外形不局限于线条形式,也可以是片状形式。The positional relationship and connection relationship between the port resonant column 210 and the pin 220 are closely related to the port coupling bandwidth, which can be determined according to the passband bandwidth of the waveguide filter 200 of different models (the passband of the waveguide filter 200 described in this embodiment is 3700 MHz to 4200 MHz, a total of 500MHz bandwidth) to adjust the port coupling bandwidth. In order to adjust the port coupling bandwidth conveniently, the first sleeve 241 and the pin 220 are electrically connected through the first tap line 231 . Specifically, one end of the first tap wire 231 is welded with the pin 220 , and the other end is welded with the first sleeve 241 or connected by screws. The first tap wire 231 is generally a wire plated with silver, gold, etc. on the surface, and may also be a metal wire such as silver or gold.
此时,所述第一抽头线231与所述插针220和/或所述第一套筒241的连接位置与耦合带宽相关;所述第一抽头线231的直径与耦合带宽相关;所述端口谐振柱210与插针220之间的距离与耦合带宽相关。调整第二抽头线的焊接位置可以调节耦合带宽,具体变化是:At this time, the connection position of the first tap line 231 and the pin 220 and/or the first sleeve 241 is related to the coupling bandwidth; the diameter of the first tap line 231 is related to the coupling bandwidth; the The distance between the port resonant post 210 and the pin 220 is related to the coupling bandwidth. The coupling bandwidth can be adjusted by adjusting the welding position of the second tap line. The specific changes are:
1、增加第一抽头线231与插针220和/或第一套筒241电连接(焊接)的高度(相对于滤波腔250底部的高度),端口耦合带宽变宽,反之变窄;增加第一套筒241的长度不能有效增加端口耦合带宽;1. Increase the height (relative to the height of the bottom of the filter cavity 250) where the first tap wire 231 is electrically connected (welded) to the pin 220 and/or the first sleeve 241, and the port coupling bandwidth becomes wider, and vice versa; The length of a sleeve 241 cannot effectively increase the port coupling bandwidth;
2、增加第一抽头线231的直径,端口耦合带宽变宽,反之变窄;2. By increasing the diameter of the first tap line 231, the port coupling bandwidth becomes wider, and vice versa;
3、在第一抽头线231高度不变的情况下,端口谐振柱210距离插针220越近,端口耦合带宽越宽,相反,距离越远端口耦合带宽越窄。3. Under the condition that the height of the first tap line 231 is constant, the closer the port resonant column 210 is to the pin 220, the wider the port coupling bandwidth, on the contrary, the farther the distance is, the narrower the port coupling bandwidth.
所述插针220通过支撑介质221定位于所述波导滤波器200中,为防止插针220上下滑动,所述支撑介质221与所述插针220之间过盈配合。The pins 220 are positioned in the waveguide filter 200 through the supporting medium 221 . To prevent the pins 220 from sliding up and down, the supporting medium 221 and the pins 220 are in an interference fit.
根据插针220直径的大小,可以调整支撑介质221的直径,使得传输阻抗为50Ω,为方便调节支撑介质221的直径,所述支撑介质221与底板330可拆卸连接,便于将支撑介质221取下以通过替换、磨削等方式改变其直径,进而达到调整传输阻抗的目的。所述底板330设有与所述支撑介质221配合的限位结构,所述限位结构用于对支撑介质221进行限位。具体地,支撑介质221的轴截面为“凸”字结构,其通过设置在底板330上的安装孔331安装,安装孔331中设有呈阶梯结构的限位槽,能够防止支撑介质221滑落至滤波腔250内。According to the diameter of the pin 220, the diameter of the support medium 221 can be adjusted so that the transmission impedance is 50Ω. In order to facilitate the adjustment of the diameter of the support medium 221, the support medium 221 is detachably connected to the bottom plate 330 to facilitate the removal of the support medium 221. To change its diameter by replacement, grinding, etc., to achieve the purpose of adjusting the transmission impedance. The bottom plate 330 is provided with a limit structure matched with the support medium 221 , and the limit structure is used to limit the support medium 221 . Specifically, the axial section of the support medium 221 is a “convex” character structure, which is installed through the installation holes 331 provided on the bottom plate 330 . inside the filter cavity 250 .
插针220装配过程不仅要被准确定位固定,还要与电路板110电连接,为方便装配工作完成装配作业,提高装配效率,所述电路板110上设有小孔,所述插针220穿过小孔与电路 板110电连接。小孔直径大小比插针220直径略大,以便插针220从中间穿过,电路板110上设置焊盘111,插针220与电路板110通过焊盘111焊接在一起,通过这种方式,信号能够从波导滤波器200耦合至背面的高频头本体100。The assembly process of the pin 220 should not only be accurately positioned and fixed, but also be electrically connected to the circuit board 110. In order to facilitate the assembly work to complete the assembly operation and improve the assembly efficiency, the circuit board 110 is provided with a small hole, and the pin 220 passes through it. The via holes are electrically connected to the circuit board 110 . The diameter of the small hole is slightly larger than the diameter of the pin 220, so that the pin 220 passes through the middle, the pad 111 is set on the circuit board 110, and the pin 220 and the circuit board 110 are welded together through the pad 111. In this way, The signal can be coupled from the waveguide filter 200 to the backside tuner body 100 .
分界面一侧的第一壳体301开设有通向高频头本体100的第一开口,分界面另一侧的第二壳体302开设有通向波导滤波器200的第二开口,第一开口由第一防水盖板310封口并用胶圈进行防水处理,第二开口由第二防水盖板320封口并用胶圈进行防水处理;F型输出口可通过点胶进行防水处理;波导输入口260可采用带防水槽261波导标准法兰(防水槽261中放置防水胶圈),带有滤波器的高频头整体防水等级满足IP66,能够满足室外环境使用。The first casing 301 on one side of the interface is provided with a first opening leading to the tuner body 100 , and the second casing 302 on the other side of the interface is provided with a second opening leading to the waveguide filter 200 . The opening is sealed by the first waterproof cover plate 310 and waterproofed with a rubber ring, the second opening is sealed by the second waterproof cover plate 320 and waterproofed with a rubber ring; the F-type output port can be waterproofed by dispensing glue; the waveguide input port 260 The standard flange with waterproof groove 261 waveguide can be used (waterproof rubber ring is placed in the waterproof groove 261). The overall waterproof level of the tuner with filter meets IP66, which can meet the outdoor environment.
本实施例中,卫星信号由波导输入口260输入,在端口处完成波导到同轴的转换,然后经金属同轴腔进行滤波,信号再通过波导滤波器200的端口谐振柱210与高频头本体100中的电路板110连接,最后从与电路板电连接的F型输出口输出。In this embodiment, the satellite signal is input through the waveguide input port 260 , and the waveguide to coaxial conversion is completed at the port, and then filtered by the metal coaxial cavity, and the signal passes through the port resonant column 210 of the waveguide filter 200 and the tuner. The circuit board 110 in the body 100 is connected, and finally output from the F-type output port that is electrically connected to the circuit board.
本实施例提供的波导滤波器200与高频头一体化设计方案,波导滤波器200采用金属同轴腔方式实现并通过交叉耦合技术,将波导滤波器200接收到的信号通过滤波腔250中的端口谐振柱210容性耦合至电连接高频头电路板110的插针220,从而实现信号从波导滤波器200到高频头本体100的传输,使得在要求通带插入损耗≤0.5dB的情况下,带外抑制容易做得比较高,能够在输入端就很好地抑制接收到的5G干扰信号,避免进入到后级接收机处理模块,既消除了5G干扰,又有利于保证接收信号的强度。波导滤波器200的第二壳体302与高频头本体100的第一壳体301一体化成型,波导滤波器的滤波腔由第二壳体所包围的内部空间形成,与常规滤波器与高频头分离方案相比,简化了工程安装步骤,能够避免级联安装出现的法兰错位、接触缝隙问题,提升系统性能指标。波导滤波器200与高频头本体100背靠背设置,有利于缩减波导滤波器200的加装空间,对于采用后馈方式的卫星地球站,能够避免由于空间受限甚至无法采用波导滤波器200抑制5G干扰的情况。In the integrated design solution of the waveguide filter 200 and the tuner provided in this embodiment, the waveguide filter 200 is realized by a metal coaxial cavity, and the signal received by the waveguide filter 200 is passed through the filter cavity 250 through the cross-coupling technology. The port resonant column 210 is capacitively coupled to the pin 220 electrically connected to the tuner circuit board 110, so as to realize the transmission of the signal from the waveguide filter 200 to the tuner body 100, so that when the passband insertion loss is required to be less than or equal to 0.5dB It is easy to achieve high out-of-band suppression, which can well suppress the received 5G interference signal at the input end, and avoid entering the post-receiver processing module, which not only eliminates 5G interference, but also helps to ensure the received signal. strength. The second casing 302 of the waveguide filter 200 is integrally formed with the first casing 301 of the tuner body 100, and the filter cavity of the waveguide filter is formed by the inner space surrounded by the second casing, which is different from the conventional filter and the high-frequency filter. Compared with the frequency head separation scheme, the engineering installation steps are simplified, the flange dislocation and contact gap problems caused by cascade installation can be avoided, and the system performance index can be improved. The waveguide filter 200 and the tuner body 100 are arranged back-to-back, which is beneficial to reduce the installation space of the waveguide filter 200. For the satellite earth station adopting the feed-back method, it can avoid that the waveguide filter 200 cannot be used to suppress 5G due to space constraints. interference situation.
实施例3Example 3
本实施例提供一种带有滤波器的高频头,用于解决5G干扰卫星地球站接收、波导滤波器安装困难甚至无法安装的技术问题。如图2~3所示,该带有滤波器的高频头整体采用双面布局方式,包括背靠背设置的高频头本体100和波导滤波器200,高频头本体100具有第一壳体301,波导滤波器200具有第二壳体302,第一壳体301与第二壳体302一体化成型,两者之间具有共用的底板330,该底板330形成双面布局的分界面,分界面的一侧为高频头本体100,另一侧为波导滤波器200。This embodiment provides a high-frequency head with a filter, which is used to solve the technical problems that 5G interferes with satellite earth station reception, and the installation of the waveguide filter is difficult or even impossible. As shown in FIGS. 2 to 3 , the tuner with filter adopts a double-sided layout as a whole, including a tuner body 100 and a waveguide filter 200 arranged back to back, and the tuner body 100 has a first housing 301 , the waveguide filter 200 has a second casing 302, the first casing 301 and the second casing 302 are integrally formed, and there is a common bottom plate 330 between them, the bottom plate 330 forms an interface with a double-sided layout, and the interface One side is the tuner body 100, and the other side is the waveguide filter 200.
其中,背靠背指的是高频头本体100的背面与波导滤波器200的背面相贴合,两者互为靠背;例如图2所示,高频头本体100的背面指图2中高频头本体100朝下的表面,波导滤波器200的背面则指图2中波导滤波器200朝上的表面。可以理解的是,图2中的方向仅作为示例,并不限定本实施例的范围。Among them, back-to-back refers to the backside of the tuner body 100 and the backside of the waveguide filter 200 that fit together, and the two are backrests for each other; for example, as shown in FIG. 2 , the back of the tuner body 100 refers to the tuner body in FIG. 2 . The surface of the waveguide filter 200 facing downward, and the back surface of the waveguide filter 200 refers to the surface of the waveguide filter 200 facing upward in FIG. 2 . It can be understood that the directions in FIG. 2 are only used as examples, and do not limit the scope of the present embodiment.
如图3所示,高频头本体100主要包括定位连接于底板330的电路板110(如图13)和罩住电路板110的屏蔽罩120,电路板110和屏蔽罩120均设置在第一壳体301中,第一壳体301一侧设有电连接电路板110的F型输出口。As shown in FIG. 3 , the tuner body 100 mainly includes a circuit board 110 (as shown in FIG. 13 ) positioned and connected to the bottom plate 330 and a shielding cover 120 covering the circuit board 110 . The circuit board 110 and the shielding cover 120 are both arranged on the first In the casing 301 , one side of the first casing 301 is provided with an F-type output port that is electrically connected to the circuit board 110 .
如图10~11所示,波导滤波器200采用金属同轴腔体方式实现,设计通带为3.7-4.2GHz,通带内插入损耗≤0.5dB,对3.4-3.6GHz频段抑制度≥65dB,对4.8-4.9GHz频段抑制度≥80dB,能够在输入端就很好地抑制接收到的5G干扰信号,避免进入到后级接收机处理模块。As shown in Figs. 10-11, the waveguide filter 200 is realized by a metal coaxial cavity, the designed passband is 3.7-4.2GHz, the insertion loss in the passband is ≤0.5dB, and the suppression degree for the 3.4-3.6GHz frequency band is ≥65dB. For the 4.8-4.9GHz frequency band, the suppression degree is ≥80dB, and the received 5G interference signal can be well suppressed at the input end to avoid entering the post-stage receiver processing module.
如图12所示,第二壳体302内部形成波导滤波器200的滤波腔250,第二壳体302一侧设有与滤波腔250连通的波导输入口260。波导滤波器200设有位于滤波腔250内的端口谐振柱210,该端口谐振柱210与电路板110之间通过穿设于底板330的插针220相连,且插针220与端口谐振柱210之间容性耦合。其中,端口谐振柱210可由金属材料加工而成,该材料一般为铜材或者钢材,表面进行镀银、镀金、镀锌、镀锡、镀镍、镀铬等处理,也可以由石墨、碳纤维、炭黑、活性炭、金刚石、石墨烯、碳纳米管及其衍生的无机非金属材料或高分子材料加工而成,表面镀银、铜、金、锌、锡、镍、铬等及其合金,例如公开号为CN106654499A、CN205603496U的中国专利所公开的谐振柱。插针220一般为表面镀银、金等线,也可以为银、金等金属线。As shown in FIG. 12 , a filter cavity 250 of the waveguide filter 200 is formed inside the second housing 302 , and a waveguide input port 260 communicating with the filter cavity 250 is provided on one side of the second housing 302 . The waveguide filter 200 is provided with a port resonant column 210 located in the filter cavity 250 . The port resonant column 210 is connected to the circuit board 110 through a pin 220 pierced through the bottom plate 330 , and the pin 220 and the port resonant column 210 are connected. capacitive coupling. The port resonant column 210 can be made of metal material, which is generally copper or steel, and the surface is silver-plated, gold-plated, galvanized, tin-plated, nickel-plated, chrome-plated, etc. It can also be made of graphite, carbon fiber, carbon Black, activated carbon, diamond, graphene, carbon nanotubes and their derived inorganic non-metallic materials or polymer materials are processed, and the surface is plated with silver, copper, gold, zinc, tin, nickel, chromium, etc. and their alloys. For example, disclosed Resonant columns disclosed in Chinese patents with numbers CN106654499A and CN205603496U. The pin 220 is generally a wire plated with silver or gold on the surface, and may also be a metal wire such as silver or gold.
波导滤波器200与高频头本体100之间容性耦合,如此,可以防止因在高频头本体100中电路板110与插针220连接处有直流电流通过,而导致插针220接地。具体地,插针220外套设有第二套筒242,且该第二套筒242与端口谐振柱210之间设有第二绝缘介质272,第二套筒242与端口谐振柱210电连接。其中,第二套筒242为表面、铜、金、锌、锡、镍、铬等镀银金属材料。第二绝缘介质272可以由空气等气体形成,也可以由固体材料制作而成。为使第二套筒242能够得到准确定位,优选采用固体材料制作而成的第二绝缘介质272,更重要的是,固体的第二绝缘介质272起到了防止直流接地短路的作用,该固体材料可采用聚四氟乙烯材料或其他绝缘材料。The waveguide filter 200 and the tuner body 100 are capacitively coupled, so that the pin 220 can be prevented from being grounded due to a DC current passing through the connection between the circuit board 110 and the pin 220 in the tuner body 100 . Specifically, a second sleeve 242 is disposed on the outer cover of the pin 220 , and a second insulating medium 272 is disposed between the second sleeve 242 and the port resonance column 210 , and the second sleeve 242 is electrically connected to the port resonance column 210 . The second sleeve 242 is made of a surface, copper, gold, zinc, tin, nickel, chromium and other silver-plated metal materials. The second insulating medium 272 may be formed of a gas such as air, or may be made of a solid material. In order to enable the second sleeve 242 to be accurately positioned, the second insulating medium 272 made of solid material is preferably used. More importantly, the solid second insulating medium 272 plays a role in preventing DC grounding short-circuits. Teflon material or other insulating materials can be used.
端口谐振柱210与插针220的位置关系及连接关系与端口耦合带宽息息相关,可以根据不同型号的波导滤波器200通带带宽(本实施例描述的波导滤波器200通带为3700MHz~4200 MHz,共500MHz带宽)对端口耦合带宽进行调节,为方便调节端口耦合带宽,所述第二套筒242与所述端口谐振柱210之间通过第二抽头线232电连接。具体地,第二抽头线232一端与端口谐振柱210焊接或通过螺钉连接,另一端与第二套筒242焊接或通过螺钉连接。其中,第二抽头线232一般为表面镀银、金等线,也可以为银、金等金属线,其外形不局限于线条形式,也可以是片状形式。The positional relationship and connection relationship between the port resonant column 210 and the pin 220 are closely related to the port coupling bandwidth. According to the passband bandwidth of the waveguide filter 200 of different models (the passband of the waveguide filter 200 described in this embodiment is 3700 MHz to 4200 MHz, A total of 500MHz bandwidth) is used to adjust the port coupling bandwidth. To facilitate adjusting the port coupling bandwidth, the second sleeve 242 and the port resonant column 210 are electrically connected through a second tap line 232 . Specifically, one end of the second tap wire 232 is welded or screwed to the port resonance column 210 , and the other end is welded or screwed to the second sleeve 242 . Wherein, the second tap wire 232 is generally a wire plated with silver or gold on the surface, and may also be a metal wire such as silver or gold.
此时,所述第二抽头线232与所述端口谐振柱210和/或所述第二套筒242的连接位置与耦合带宽相关;所述第二抽头线232的直径与耦合带宽相关;所述端口谐振柱210与插针220之间的距离与耦合带宽相关。调整第二抽头线232的焊接位置可以调节耦合带宽,具体变化是:At this time, the connection position of the second tap line 232 and the port resonant column 210 and/or the second sleeve 242 is related to the coupling bandwidth; the diameter of the second tap line 232 is related to the coupling bandwidth; so The distance between the port resonant column 210 and the pin 220 is related to the coupling bandwidth. The coupling bandwidth can be adjusted by adjusting the welding position of the second tap line 232, and the specific changes are:
1、增加第二抽头线232与端口谐振柱210和/或第二套筒242焊接的高度(相对于滤波腔250底部的高度),端口耦合带宽变宽,反之变窄;1. Increasing the welding height (relative to the height of the bottom of the filter cavity 250) between the second tap line 232 and the port resonant column 210 and/or the second sleeve 242, the port coupling bandwidth becomes wider, and vice versa;
2、增加第二抽头线232的直径,端口耦合带宽变宽,反之变窄;2. By increasing the diameter of the second tap line 232, the port coupling bandwidth becomes wider, and vice versa;
3、在第二抽头线232高度不变的情况下,端口谐振柱210距离插针220越近,端口耦合带宽越宽,相反,距离越远端口耦合带宽越窄。3. Under the condition that the height of the second tap line 232 is constant, the closer the port resonant column 210 is to the pin 220, the wider the port coupling bandwidth, on the contrary, the farther the distance is, the narrower the port coupling bandwidth is.
所述插针220通过支撑介质221定位于所述波导滤波器200中,为防止插针220上下滑动,所述支撑介质221与所述插针220之间过盈配合。The pins 220 are positioned in the waveguide filter 200 through the supporting medium 221 . To prevent the pins 220 from sliding up and down, the supporting medium 221 and the pins 220 are in an interference fit.
根据插针220直径的大小,可以调整支撑介质221的直径,使得传输阻抗为50Ω,为方便调节支撑介质221的直径,所述支撑介质221与底板330可拆卸连接,便于将支撑介质221取下以通过替换、磨削等方式改变其直径,进而达到调整传输阻抗的目的。所述底板330设有与所述支撑介质221配合的限位结构,所述限位结构用于对支撑介质221进行限位。具体地,支撑介质221的轴截面为“凸”字结构,其通过设置在底板330上的安装孔331安装,安装孔331中设有呈阶梯结构的限位槽,能够防止支撑介质221滑落至滤波腔250内。According to the diameter of the pin 220, the diameter of the support medium 221 can be adjusted so that the transmission impedance is 50Ω. In order to facilitate the adjustment of the diameter of the support medium 221, the support medium 221 is detachably connected to the bottom plate 330 to facilitate the removal of the support medium 221. To change its diameter by replacement, grinding, etc., to achieve the purpose of adjusting the transmission impedance. The bottom plate 330 is provided with a limit structure matched with the support medium 221 , and the limit structure is used to limit the support medium 221 . Specifically, the axial section of the support medium 221 is a “convex” character structure, which is installed through the installation holes 331 provided on the bottom plate 330 . inside the filter cavity 250 .
插针220装配过程不仅要被准确定位固定,还要与电路板110电连接,为方便装配工作完成装配作业,提高装配效率,所述电路板110上设有小孔,所述插针220穿过小孔与电路板110电连接。小孔直径大小比插针220直径略大,以便插针220从中间穿过,电路板110上设置焊盘111,插针220与电路板110通过焊盘111焊接在一起,通过这种方式,信号能够从波导滤波器200耦合至背面的高频头本体100。The assembly process of the pin 220 should not only be accurately positioned and fixed, but also be electrically connected to the circuit board 110. In order to facilitate the assembly work to complete the assembly operation and improve the assembly efficiency, the circuit board 110 is provided with a small hole, and the pin 220 passes through it. The via holes are electrically connected to the circuit board 110 . The diameter of the small hole is slightly larger than the diameter of the pin 220, so that the pin 220 passes through the middle, the pad 111 is provided on the circuit board 110, and the pin 220 and the circuit board 110 are welded together through the pad 111. In this way, Signals can be coupled from the waveguide filter 200 to the backside tuner body 100 .
分界面一侧的第一壳体301开设有通向高频头本体100的第一开口,分界面另一侧的第二壳体302开设有通向波导滤波器200的第二开口,第一开口由第一防水盖板310封口并用 胶圈进行防水处理,第二开口由第二防水盖板320封口并用胶圈进行防水处理;F型输出口可通过点胶进行防水处理;波导输入口260可采用带防水槽261波导标准法兰(防水槽261中放置防水胶圈),带有滤波器的高频头整体防水等级满足IP66,能够满足室外环境使用。The first casing 301 on one side of the interface is provided with a first opening leading to the tuner body 100 , and the second casing 302 on the other side of the interface is provided with a second opening leading to the waveguide filter 200 . The opening is sealed by the first waterproof cover plate 310 and waterproofed with a rubber ring, the second opening is sealed by the second waterproof cover plate 320 and waterproofed with a rubber ring; the F-type output port can be waterproofed by dispensing glue; the waveguide input port 260 The standard flange with waterproof groove 261 waveguide can be used (waterproof rubber ring is placed in the waterproof groove 261). The overall waterproof level of the tuner with filter meets IP66, which can meet the outdoor environment.
本实施例中,卫星信号由波导输入口260输入,在端口处完成波导到同轴的转换,然后经金属同轴腔进行滤波,信号再通过波导滤波器200的端口谐振柱210与高频头本体100中的电路板110连接,最后从与电路板电连接的F型输出口输出。In this embodiment, the satellite signal is input through the waveguide input port 260 , and the waveguide to coaxial conversion is completed at the port, and then filtered by the metal coaxial cavity, and the signal passes through the port resonant column 210 of the waveguide filter 200 and the tuner. The circuit board 110 in the body 100 is connected, and finally output from the F-type output port that is electrically connected to the circuit board.
本实施例提供的波导滤波器200与高频头一体化设计方案,波导滤波器200采用金属同轴腔方式实现并通过交叉耦合技术,将波导滤波器200接收到的信号通过滤波腔250中的端口谐振柱210容性耦合至电连接高频头电路板110的插针220,从而实现信号从波导滤波器200到高频头本体100的传输,使得在要求通带插入损耗≤0.5dB的情况下,带外抑制容易做得比较高,能够在输入端就很好地抑制接收到的5G干扰信号,避免进入到后级接收机处理模块,既消除了5G干扰,又有利于保证接收信号的强度。波导滤波器200的第二壳体302与高频头本体100的第一壳体301一体化成型,波导滤波器的滤波腔由第二壳体所包围的内部空间形成,与常规滤波器与高频头分离方案相比,简化了工程安装步骤,能够避免级联安装出现的法兰错位、接触缝隙问题,提升系统性能指标。波导滤波器200与高频头本体100背靠背设置,有利于缩减波导滤波器200的加装空间,对于采用后馈方式的卫星地球站,能够避免由于空间受限甚至无法采用波导滤波器200抑制5G干扰的情况。In the integrated design solution of the waveguide filter 200 and the tuner provided in this embodiment, the waveguide filter 200 is realized by a metal coaxial cavity, and the signal received by the waveguide filter 200 is passed through the filter cavity 250 through the cross-coupling technology. The port resonant column 210 is capacitively coupled to the pin 220 electrically connected to the tuner circuit board 110, so as to realize the transmission of the signal from the waveguide filter 200 to the tuner body 100, so that when the passband insertion loss is required to be less than or equal to 0.5dB It is easy to achieve high out-of-band suppression, which can well suppress the received 5G interference signal at the input end, and avoid entering the post-receiver processing module, which not only eliminates 5G interference, but also helps to ensure the received signal. strength. The second casing 302 of the waveguide filter 200 is integrally formed with the first casing 301 of the tuner body 100, and the filter cavity of the waveguide filter is formed by the inner space surrounded by the second casing, which is different from the conventional filter and the high-frequency filter. Compared with the frequency head separation scheme, the engineering installation steps are simplified, the flange dislocation and contact gap problems in cascade installation can be avoided, and the system performance index can be improved. The waveguide filter 200 and the tuner body 100 are arranged back-to-back, which is beneficial to reduce the installation space of the waveguide filter 200. For the satellite earth station adopting the feed-back method, it can avoid that the waveguide filter 200 cannot be used to suppress 5G due to space constraints. interference situation.

Claims (13)

  1. 一种带有滤波器的高频头,其特征在于,包括A high-frequency head with a filter, characterized in that it includes
    高频头本体,所述高频头本体具有第一壳体;和a tuner body, the tuner body having a first housing; and
    波导滤波器,所述波导滤波器与高频头本体背靠背设置,所述波导滤波器具有第二壳体,所述第二壳体内部形成波导滤波器的滤波腔;A waveguide filter, the waveguide filter and the tuner body are arranged back-to-back, the waveguide filter has a second casing, and a filter cavity of the waveguide filter is formed inside the second casing;
    所述第一壳体与第二壳体一体化成型。The first casing and the second casing are integrally formed.
  2. 根据权利要求1所述的一种带有滤波器的高频头,其特征在于,所述第一壳体与第二壳体具有共用的底板,所述第一壳体中设有电路板,所述波导滤波器设有位于滤波腔内的端口谐振柱,所述端口谐振柱与所述电路板之间通过穿设于所述底板的插针相连,且所述插针与所述端口谐振柱之间容性耦合。The tuner with filter according to claim 1, wherein the first shell and the second shell have a common bottom plate, and the first shell is provided with a circuit board, The waveguide filter is provided with a port resonance column located in the filter cavity, the port resonance column is connected with the circuit board through a pin pierced through the bottom plate, and the pin resonates with the port Capacitive coupling between columns.
  3. 根据权利要求2所述的一种带有滤波器的高频头,其特征在于,所述端口谐振柱外套设有第一套筒,且所述第一套筒与所述端口谐振柱之间设有第一绝缘介质,所述第一套筒与插针电连接;The tuner with a filter according to claim 2, wherein a first sleeve is provided on the outer casing of the port resonant column, and a space between the first sleeve and the port resonant column is A first insulating medium is provided, and the first sleeve is electrically connected to the pin;
    或者,所述插针外套设有第二套筒,且所述第二套筒与所述端口谐振柱之间设有第二绝缘介质,所述第二套筒与所述端口谐振柱电连接。Alternatively, a second sleeve is provided on the pin jacket, and a second insulating medium is provided between the second sleeve and the port resonant column, and the second sleeve is electrically connected to the port resonant column .
  4. 根据权利要求3所述的一种带有滤波器的高频头,其特征在于,所述第一套筒与所述插针之间通过第一抽头线电连接;The high-frequency head with a filter according to claim 3, wherein the first sleeve and the pin are electrically connected through a first tap line;
  5. 根据权利要求4所述的一种带有滤波器的高频头,其特征在于,所述第一抽头线与所述插针和/或所述第一套筒的连接位置与耦合带宽相关;所述第一抽头线的直径与耦合带宽相关。The high-frequency head with a filter according to claim 4, wherein the connection position of the first tap line and the pin and/or the first sleeve is related to the coupling bandwidth; The diameter of the first tap line is related to the coupling bandwidth.
  6. 根据权利要求3所述的一种带有滤波器的高频头,其特征在于,所述第二套筒与所述端口谐振柱之间通过第二抽头线电连接。The tuner with a filter according to claim 3, wherein the second sleeve and the port resonance column are electrically connected through a second tap line.
  7. 根据权利要求6所述的一种带有滤波器的高频头,其特征在于,所述第二抽头线与所述端口谐振柱和/或所述第二套筒的连接位置与耦合带宽相关;所述第二抽头线的直径与耦合带宽相关。The tuner with a filter according to claim 6, wherein the connection position of the second tap line and the port resonant column and/or the second sleeve is related to the coupling bandwidth ; the diameter of the second tap line is related to the coupling bandwidth.
  8. 根据权利要求2所述的一种带有滤波器的高频头,其特征在于,所述端口谐振柱与插针之间的距离与耦合带宽相关。The high-frequency head with a filter according to claim 2, wherein the distance between the port resonant column and the pin is related to the coupling bandwidth.
  9. 根据权利要求2所述的一种带有滤波器的高频头,其特征在于,所述插针通过支撑介质定位于所述底板。The high-frequency head with a filter according to claim 2, wherein the pin is positioned on the base plate through a supporting medium.
  10. 根据权利要求9所述的一种带有滤波器的高频头,其特征在于,所述支撑介质与所 述插针之间过盈配合。The high-frequency head with a filter according to claim 9, characterized in that, the support medium and the pins are in an interference fit.
  11. 根据权利要求9所述的一种带有滤波器的高频头,其特征在于,所述支撑介质与底板可拆卸连接。The high-frequency head with a filter according to claim 9, wherein the support medium is detachably connected to the bottom plate.
  12. 根据权利要求9所述的一种带有滤波器的高频头,其特征在于,所述底板设有与所述支撑介质配合的限位结构。The high-frequency head with a filter according to claim 9, characterized in that, the bottom plate is provided with a limit structure that cooperates with the support medium.
  13. 根据权利要求1~12任一项所述的一种带有滤波器的高频头,其特征在于,所述波导滤波器的通带内插入损耗≤0.5dB,对3.4-3.6GHz频段抑制度≥65dB,对4.8-4.9GHz频段抑制度≥80dB。The tuner with a filter according to any one of claims 1 to 12, wherein the insertion loss in the passband of the waveguide filter is ≤ 0.5dB, and the degree of suppression in the 3.4-3.6GHz frequency band is ≥65dB, the suppression degree of 4.8-4.9GHz frequency band is ≥80dB.
PCT/CN2020/141599 2020-09-28 2020-12-30 Low-noise block having filter WO2022062260A1 (en)

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CN112103601A (en) * 2020-09-28 2020-12-18 京信射频技术(广州)有限公司 Tuner with filter
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