WO2022062191A1 - Parallel-connected highspeed low-voltage large-current pulsed constant current source - Google Patents

Parallel-connected highspeed low-voltage large-current pulsed constant current source Download PDF

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WO2022062191A1
WO2022062191A1 PCT/CN2020/134880 CN2020134880W WO2022062191A1 WO 2022062191 A1 WO2022062191 A1 WO 2022062191A1 CN 2020134880 W CN2020134880 W CN 2020134880W WO 2022062191 A1 WO2022062191 A1 WO 2022062191A1
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constant current
circuit
current source
signal
pulse
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Chinese (zh)
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唐德平
张建一
桂芬
朱国军
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合肥科威尔电源系统股份有限公司
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05FSYSTEMS FOR REGULATING ELECTRIC OR MAGNETIC VARIABLES
    • G05F1/00Automatic systems in which deviations of an electric quantity from one or more predetermined values are detected at the output of the system and fed back to a device within the system to restore the detected quantity to its predetermined value or values, i.e. retroactive systems
    • G05F1/10Regulating voltage or current
    • G05F1/46Regulating voltage or current wherein the variable actually regulated by the final control device is dc
    • G05F1/56Regulating voltage or current wherein the variable actually regulated by the final control device is dc using semiconductor devices in series with the load as final control devices
    • G05F1/565Regulating voltage or current wherein the variable actually regulated by the final control device is dc using semiconductor devices in series with the load as final control devices sensing a condition of the system or its load in addition to means responsive to deviations in the output of the system, e.g. current, voltage, power factor

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  • the invention relates to the technical field of power supply, in particular to a multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source.
  • Constant current source refers to a constant current source whose output current does not change with its own resistance and external voltage fluctuations. Pulsed constant current sources are used in semiconductor testing, laser diodes, superconductors and other tests. At present, the pulsed constant current sources commonly found in the market are not high in current, and the pulse rise time is relatively slow. With the development and progress of science and technology, there are many models in the field similar to semiconductors, and the current is as high as several thousand A. The constant current source puts forward very high requirements, so the research on a new type of multi-parallel, ultra-high-speed, pulsed, high-current constant current source is of high cutting-edge and importance.
  • An ideal constant current source should have the following characteristics: it does not change due to changes in load (output voltage); it does not change due to changes in ambient temperature; the internal resistance is infinite (so that its current can all flow out to the outside).
  • a circuit that can provide a constant current is a constant current source circuit, also known as a current mirror circuit.
  • the basic constant current source circuit is mainly composed of an input stage and an output stage.
  • the input stage provides a reference current, and the output stage outputs the required constant current.
  • the basic principle of forming a constant current source circuit the constant current source circuit is to be able to provide a stable current to ensure the stable operation of other circuits. That is, the constant current source circuit is required to output a constant current, so the device used as the output stage should have a volt-ampere characteristic with a saturated output current. This can be accomplished with a BJT or MOSFET operating in saturation with the output current.
  • the input stage needs to be a constant voltage source; b) the output resistance of the output transistor is as large as possible (preferably infinite)— The output stage needs to be a constant current source.
  • a device with voltage saturation volt-ampere characteristics can be used as the input stage.
  • General pn junction diodes have this characteristic - exponentially rising volt-ampere characteristics; in addition, the diode formed by short-circuiting the source-drain of the enhancement mode MOSFET also has similar volt-ampere characteristics - parabolic rise volt-ampere characteristics.
  • a diode is used as an input stage device in an IC, it is generally an integrated diode that is properly connected by a triode, because this diode can not only adapt to the IC process, but also has its special advantages. For these triodes, it is required to have a certain amplification performance, so that the corresponding diodes have better constant voltage performance.
  • the above-mentioned patent application can generate constant current pulses with corresponding pulse width and amplitude according to different needs, which can be applied to loads such as resistors and LEDs.
  • the structure is simple, the function is stable, safe and reliable, and the rising edge is faster (tens of microseconds). , larger current (hundreds of amps), etc., but its output current only reaches 100 amps, and in the published literature of constant current sources, there is no multi-channel parallel, current amplitude reaches 1000 amps, rising A pulsed constant current source with a time of microseconds.
  • the technical problem to be solved by the present invention is how to design a high-speed high-current pulsed constant current source that can be connected in parallel with multiple channels, the output current can reach the kiloampere level, and the pulse rising speed is in the microsecond level.
  • a multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source comprising a main circuit (S11), a pulse constant current source control circuit (S12), a pulse signal generating source (S13) circuit, and a DSP controller (S14);
  • the main circuit (S11) includes a DC power supply DC5, a capacitor C, a plurality of IGBTs, a plurality of Hall current sensors and a load; the plurality of IGBTs are connected in parallel, and the emitters of the plurality of IGBTs are respectively connected to the positive pole and the collector of the DC power supply DC5.
  • the electrodes are respectively connected to one end of the load, and the other end of the load is connected to the negative pole of the DC power supply DC5; the DSP controller (S14) sends out the SPI signal and the control signal EN and is input to the pulse signal generating source (S13) circuit;
  • the pulse signal generating source (S13) circuit is connected to the pulse constant current source control circuit (S12), and is used to send multiple independent PWM signal sources with adjustable amplitude, pulse width and frequency to the pulse constant current source control circuit (S12).
  • the multiple independent outputs of the pulse constant current source control circuit (S12) are respectively connected with the gates of multiple IGBTs of the main circuit (S11); the multiple Hall current sensors of the main circuit (S11) are respectively connected Sampling the emitter output currents of multiple IGBTs as feedback signals and input them to the pulse constant current source control circuit (S12) for comparison with a given signal to control the driving voltage, so that multiple IGBTs in the main circuit (S11) work at In the linear region, the output current and pulse width are controlled to achieve constant current output.
  • the difficulty of using multi-channel paralleling to achieve the constant current output of the thousand-amp level is how to achieve current sharing.
  • the rising edge time of the control signal is microseconds, so it is difficult to ensure the consistency of the rising edge of the control signal and the accuracy of the current size control of each channel.
  • the technical scheme of the present invention is independently controlled by multiple outputs, and the SPI signal is sent out by the DSP controller (S14), the same given voltage signal is issued uniformly, and is input to the pulse signal generating source (S13) circuit to ensure the constant current source current.
  • the driving voltage makes multiple IGBTs in the main circuit (S11) work in the linear region, and controls the output current and pulse width to achieve constant current output;
  • the control signal EN controls the opening of the pulse signal through the same I/O port. And turn off, ensure the consistency of the rising edge of the control signal, realize the parallel connection of multiple IGBTs, and the output current reaches the kiloamp level.
  • the pulse constant current source control circuit (S12) includes a multi-channel IGBT driving circuit with the same structure, and the output ends of the multi-channel IGBT driving circuit respectively correspond to the output terminals of the plurality of IGBTs. gate connection.
  • the IGBT driving circuit includes an operational amplifier, a DC power supply, a PNP-type triode, an NPN-type triode, and a driving resistor; the DC power supply supplies power to the operational amplifier, which is composed of Proportional-integral regulator, NPN type triode and NPN type triode constitute a push-pull drive circuit, the collector of NPN type triode and the emitter of NPN type triode are respectively connected between the positive and negative poles of the DC power supply, the push-pull drive circuit
  • the input end of the IGBT is connected to the output end of the proportional-integral regulator, the output end of the push-pull drive circuit is connected to one end of the drive resistor, and the other end of the drive resistor serves as the output port of the IGBT drive circuit and is connected to the gate of the corresponding IGBT.
  • the pulse signal generating source (S13) circuit includes multiple independent PWM signal source circuits with the same structure, and the output ends of the multiple independent PWM signal source circuits output amplitude, pulse width and
  • the frequency-adjustable multi-channel PWM signal source is respectively input to one input terminal of the proportional-integral regulator in the corresponding multi-channel IGBT drive circuit as a given signal; the other input terminal of the proportional-integral regulator is respectively connected with the main circuit.
  • the output terminals of the plurality of Hall current sensors are connected to input the sampling current of the Hall current sensor as a feedback signal.
  • each of the independent PWM signal source circuits includes a digital isolation conversion chip, a digital-to-analog conversion chip, and a high-speed optocoupler.
  • the SPI signal is isolated and transformed by the digital isolation conversion chip and then input to the In the digital-to-analog conversion chip, the digital-to-analog conversion chip is converted into an analog voltage with a controllable amplitude; the control signal EN generates an isolated enable signal through the high-speed optocoupler isolation to control the on-off of the digital-to-analog conversion chip and realize the control of the PWM signal. pulse width and frequency.
  • the capacitor C includes a plurality of Capson 63V/22000uF electrolytic capacitors and a plurality of EACO700V/845uF film capacitors, and the plurality of electrolytic capacitors are connected in parallel with the plurality of film capacitors.
  • the model of the plurality of IGBTs is Infineon FF600R12ME4.
  • the model of the plurality of Hall current sensors is Lyme sensor LF-505S.
  • the model of the operational amplifier is ADA4610-1
  • the model of the PNP transistor is FTZ95
  • the model of the NPN transistor is FZT851.
  • the model of the digital isolation conversion chip is ADUM1401
  • the model of the digital-to-analog conversion chip is DAC8830
  • the model of the high-speed optocoupler is 6N137.
  • the technical scheme of the present invention is independently controlled by multiple outputs, and the DSP controller (S14) sends out the SPI signal, and sends the same given voltage signal uniformly, which is input to the pulse signal generating source (S13) circuit to ensure constant current.
  • multiple Hall current sensors of the main circuit (S11) respectively sample the emitter output currents of multiple IGBTs as feedback signals and input them to the pulse constant current source control circuit (S12) for comparison with a given signal, using To control the driving voltage, make multiple IGBTs in the main circuit (S11) work in the linear region, and control the output current size and pulse width to achieve constant current output; the control signal EN controls the pulse signal uniformly through the same I/O port The turn-on and turn-off of the control signal ensures the consistency of the rising edge of the control signal, realizes the parallel connection of multiple IGBTs, and the output current reaches the kiloamp level.
  • the operational amplifier constitutes a proportional-integral regulator, whose adjustment speed can reach 21V/us, and has the characteristics of fast adjustment speed, low offset voltage and low temperature drift;
  • NPN transistors and NPN transistors constitute a push-pull drive circuit, which enhances the drive capability; the output of the push-pull drive circuit is connected to the drive resistor, which improves the rising speed of the drive voltage.
  • the current sampling of the Hall current sensor adopts high-side isolation sampling to reduce the interference of sampling, and it is easy to achieve control accuracy.
  • FIG. 1 is a circuit schematic diagram of a multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source according to an embodiment of the present invention.
  • a multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source includes a main circuit (S11), a pulse constant current source control circuit (S12), and a pulse signal generating source (S13) circuit;
  • the pulse signal generating source (S13) circuit is connected with the pulse constant current source control circuit (S12), and is used to send the PWM signal source with adjustable amplitude, pulse width and frequency to the pulse constant current source control circuit (S12), as Given signal;
  • the multiple outputs of the pulse constant current source control circuit (S12) are respectively connected to the multiple IGBTs of the main circuit (S11), and the emitter output currents of the multiple IGBTs of the main circuit (S11) are input to the feedback signal as a feedback signal.
  • the pulse constant current source control circuit (S12) compares the given signal with the feedback signal, and uses a proportional-integral regulator to control the driving voltage, so that multiple IGBTs in the main circuit (S11) work in the linear region, so as to realize the control of the output current. And pulse width control to achieve constant current output.
  • the main circuit (S11) includes a DC power supply DC5, a capacitor C, and a plurality of IGBTs.
  • a DC power supply DC5 DC5
  • a capacitor C capacitor
  • IGBTs IGBTs
  • four IGBTs are used in parallel, which are respectively the first IGBT to the fourth IGBT, and a plurality of Hall current sensors, which are respectively the first IGBT and the fourth IGBT.
  • a Hall current sensor to a fourth Hall current sensor and a load both ends of the capacitor C are connected in parallel between the positive and negative poles of the DC power supply DC5; the emitter of the first IGBT, the emitter of the second IGBT, the emitter of the third IGBT The emitter and the emitter of the fourth IGBT are connected to the positive pole of the DC power supply DC5, and the collector of the first IGBT, the collector of the second IGBT, the collector of the third IGBT and the collector of the fourth IGBT are all connected to the load.
  • the constant current source control circuit (S12) through the control of the driving voltage in the pulse constant current source control circuit (S12), makes multiple IGBTs in the main circuit (S11) work in the linear region, and realizes the output current size and pulse width.
  • the high-side isolation sampling reduces the interference of sampling, and it is easy to achieve control accuracy.
  • the DC power supply DC5 charges the capacitor C.
  • the DC power supply DC5 is a 48V voltage power supply.
  • the capacitor C is composed of multiple Capson 63V/22000uF electrolytic capacitors and multiple EACO 700V/845uF film capacitors in parallel. Multiple large electrolytic capacitors are discharged in parallel to reduce the parasitic inductance on the line, achieve a rise in microseconds, and achieve low ESR (Equivalent Series Resistance, equivalent series resistance of capacitors) and low inductance of the main circuit of the circuit.
  • the first IGBT to the fourth IGBT use Infineon FF600R12ME4, which makes the output current of each channel larger, so that the output current reaches the kiloamp level, and it is beneficial to control the rising edge time of each channel to reduce the current when the current is turned on.
  • Overshoot; the first Hall current sensor to the fourth Hall current sensor use Lyme sensor LF-505S; the load is power semiconductor or resistance.
  • the pulse constant current source control circuit (S12) includes four-way IGBT drive circuits with the same structure, and the output ends of the four-way IGBT drive circuits are respectively connected to the gate of the first IGBT, the gate of the second IGBT, and the gate of the third IGBT. The gate and the gate of the fourth IGBT are connected.
  • the first IGBT drive circuit includes an operational amplifier U1 whose model is ADA4610-1; a DC power supply DC1 whose voltage is ⁇ 15V; a PNP transistor Q1 and a NPN transistor Q2, the model of the transistor Q1 is FTZ951, the model of the transistor Q2 is FZT851; a driving resistor R1; the DC power supply DC1 supplies power for the operational amplifier U1, and the operational amplifier U1 constitutes a proportional integral regulator, and its adjustment speed can reach 21V/us, has the characteristics of fast adjustment speed, low offset voltage and low temperature drift; transistor Q1 and transistor Q2 constitute a push-pull drive circuit, the collector of transistor Q2 and the emitter of transistor Q1 are respectively connected to the positive and negative poles of the DC power supply DC1 In between, the input end of the push-pull drive circuit is connected to the output end of the proportional-integral regulator, the output end of the push-pull drive circuit is connected to one end of the drive resist
  • the pulse signal generating source (S13) circuit includes four independent PWM signal source circuits with the same structure.
  • the output ends of the four independent PWM signal source circuits output four PWM signal sources with adjustable amplitude, pulse width and frequency respectively, which are: PWM1 to PWM4; PWM1 to PWM4 are respectively input to one input of the proportional-integral regulator in the corresponding four-way IGBT drive circuit as a given signal; the other input of the proportional-integral regulator is respectively connected with the first input of the main circuit.
  • the Hall current sensor is connected to the output end of the fourth Hall current sensor, and is used for inputting the sampling current of the Hall current sensor as a feedback signal.
  • the first independent PWM signal source circuit includes a digital isolation conversion chip U5, whose model is ADUM1401; a digital-to-analog conversion chip U9, whose model is DAC8830; High-speed optocoupler U13, its model is 6N137; DSP (Digital Signal Process, digital signal processing) controller (S14) sends out SPI signal and control signal EN; SPI (Serial Peripheral Interface, serial peripheral interface, a synchronous serial The interface technology is a high-speed, full-duplex, synchronous communication bus) signals including CS/SDI/SDO/CLK signals, SPI signals are isolated and transformed by the digital isolation conversion chip U5 and then input to the digital-to-analog conversion chip U9.
  • DSP Digital Signal Process, digital signal processing controller
  • the digital-to-analog conversion chip U9 is converted into an analog voltage with a controllable amplitude; the control signal EN is isolated by the high-speed optocoupler U13 to generate an isolated enable signal to control the on-off of the digital-to-analog conversion chip U9 to control the pulse width of the PWM signal and Frequency; using DSP instead of FPGA to achieve, the cost is lower, the solution is more concise and easy to implement.
  • the difficulty of using multi-channel paralleling to achieve the constant current output of the thousand-amp level is how to achieve current sharing.
  • the rising edge time of the control signal is microseconds, so it is difficult to ensure the consistency of the rising edge of the control signal and the accuracy of the current size control of each channel. ;
  • This technical scheme is controlled by multiple outputs independently, and the same given voltage signal is issued uniformly by the DSP to ensure the current sharing of the constant current source current; the opening and closing of the pulse signal are controlled uniformly through the same I/O port to ensure the control Consistency of the rising edge of the signal.

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Abstract

A parallel-connected highspeed low-voltage large-current pulsed constant current source, relating to the technical field of power sources. Multiple outputs are controlled separately, and a DSP controller (S14) sends an SPI signal, uniformly issues a same given pulse signal, and inputs same to a pulse signal generating source circuit (S13), thereby ensuring current sharing of the constant current source; a plurality of Hall current sensors of a main circuit (S11) respectively sample emitter output currents of a plurality of IGBTs as a feedback signal to be input to a pulsed constant current source control circuit (S12) for comparison with the given signal, so as to control a driving voltage, such that the plurality of IGBTs in the main circuit (S11) all operate in a linear region, and then the magnitude and the pulse width of the output current are controlled, thereby achieving constant current output; a control signal EN uniformly controls on and off of the pulse signal by means of a same I/O port, thereby ensuring timing consistency in control signal rising edge, achieving parallel connection of the plurality of IGBTs, and achieving the kilo-ampere level output current.

Description

一种多路并联的超高速低压大电流脉冲式恒流源A multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source 技术领域technical field
本发明涉及电源技术领域,具体来说是一种多路并联的超高速低压大电流脉冲式恒流源。The invention relates to the technical field of power supply, in particular to a multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source.
背景技术Background technique
恒流源指能输出的电流不随自身阻值的变化和外部电压波动而改变的一直电流源,脉冲式恒流源在半导体测试,激光二极管,超导体等测试中。目前市场上普遍存在的脉冲式恒流源电流不高,脉冲上升沿时间比较慢,而随着科技的发展和进步,类似于半导体的领域存在的型号众多、电流高达几千A,对脉冲式恒流源提出很高的要求,因此研究一种新型的可多路并联、超高速、脉冲式、大电流恒流源具有很高的前沿性和重要性。Constant current source refers to a constant current source whose output current does not change with its own resistance and external voltage fluctuations. Pulsed constant current sources are used in semiconductor testing, laser diodes, superconductors and other tests. At present, the pulsed constant current sources commonly found in the market are not high in current, and the pulse rise time is relatively slow. With the development and progress of science and technology, there are many models in the field similar to semiconductors, and the current is as high as several thousand A. The constant current source puts forward very high requirements, so the research on a new type of multi-parallel, ultra-high-speed, pulsed, high-current constant current source is of high cutting-edge and importance.
理想的恒流源应该具有以下特点:不因负载(输出电压)变化而改变;不因环境温度变化而改变;内阻为无限大(以使其电流可以全部流出到外面)。能够提供恒定电流的电路即为恒流源电路,又称为电流反射镜电路。An ideal constant current source should have the following characteristics: it does not change due to changes in load (output voltage); it does not change due to changes in ambient temperature; the internal resistance is infinite (so that its current can all flow out to the outside). A circuit that can provide a constant current is a constant current source circuit, also known as a current mirror circuit.
基本的恒流源电路主要是由输入级和输出级构成,输入级提供参考电流,输出级输出需要的恒定电流。构成恒流源电路的基本原则:恒流源电路就是要能够提供一个稳定的电流以保证其它电路稳定工作的基础。即要求恒流源电路输出恒定电流,因此作为输出级的器件应该是具有饱和输出电流的伏安特性。这可以采用工作于输出电流饱和状态的BJT或者MOSFET来实现。The basic constant current source circuit is mainly composed of an input stage and an output stage. The input stage provides a reference current, and the output stage outputs the required constant current. The basic principle of forming a constant current source circuit: the constant current source circuit is to be able to provide a stable current to ensure the stable operation of other circuits. That is, the constant current source circuit is required to output a constant current, so the device used as the output stage should have a volt-ampere characteristic with a saturated output current. This can be accomplished with a BJT or MOSFET operating in saturation with the output current.
为了保证输出晶体管的电流稳定,就必须要满足两个条件:a)其输入电压要稳定——输入级需要是恒压源;b)输出晶体管的输出电阻尽量大(最好是无穷大)——输出级需要是恒流源。In order to ensure that the current of the output transistor is stable, two conditions must be met: a) its input voltage must be stable—the input stage needs to be a constant voltage source; b) the output resistance of the output transistor is as large as possible (preferably infinite)— The output stage needs to be a constant current source.
对于输入级器件的要求:因为输入级需要是恒压源,所以可以采用具有电压饱和伏安特性的器件来作为输入级。一般的pn结二极管就具有这种特性——指数式上升的伏安特性;另外,把增强型MOSFET的源-漏极短接所构成的二极管,也具有类似的伏安特性——抛物线式上升的伏安特性。在IC中采用二极管作为输入级器件时,一般都是利用三极管进行适当连接而成的集成二极管,因为这种二极管既能够适应IC工艺,又具有其特殊的优点。对于这些三极管,要求它具有一定的放大性能,这才能使得其对应的二极管具有较好的恒压性能。Requirements for input stage devices: Because the input stage needs to be a constant voltage source, a device with voltage saturation volt-ampere characteristics can be used as the input stage. General pn junction diodes have this characteristic - exponentially rising volt-ampere characteristics; in addition, the diode formed by short-circuiting the source-drain of the enhancement mode MOSFET also has similar volt-ampere characteristics - parabolic rise volt-ampere characteristics. When a diode is used as an input stage device in an IC, it is generally an integrated diode that is properly connected by a triode, because this diode can not only adapt to the IC process, but also has its special advantages. For these triodes, it is required to have a certain amplification performance, so that the corresponding diodes have better constant voltage performance.
对于输出级器件的要求:如果采用BJT,为了使其输出电阻增大,就需要设法减小Evarly效应(基区宽度调制效应),即要尽量提高Early电压。如果采用MOSFET,为了使其输出电阻增大,就需要设法减小其沟道长度调制效应和衬偏效应。因此,这里一般是选用长沟道MOSFET,而不用短沟道器件。Requirements for output stage devices: If BJT is used, in order to increase its output resistance, it is necessary to try to reduce the Evarly effect (base width modulation effect), that is, to increase the Early voltage as much as possible. If MOSFET is used, in order to increase its output resistance, it is necessary to try to reduce its channel length modulation effect and offset effect. Therefore, long-channel MOSFETs are generally selected here instead of short-channel devices.
现有技术中,申请号为201610908411.X公开日期为2017年2月22日的中国发明专利申请《超高速大电流脉冲式恒流源》通过与电源并联大电容,使负载工作初期主要由电容储存的能量提供,给负载提供一个微秒级别的上升沿;同时,与负载串联一个大功率达林顿管,保证负载通过几百安的脉冲式电流,也能保护负载工作在安全电流模式下。In the prior art, the application number 201610908411.X was published on February 22, 2017 in the Chinese invention patent application "Ultra-high-speed high-current pulsed constant current source" by connecting a large capacitor in parallel with the power supply, so that the initial stage of the load operation is mainly composed of capacitors. The stored energy provides a microsecond-level rising edge to the load; at the same time, a high-power Darlington tube is connected in series with the load to ensure that the load can pass a pulsed current of several hundred amperes, and it can also protect the load from working in a safe current mode. .
虽然,上述专利申请能根据不同需求产生相应脉宽和幅值的恒流脉冲, 可适用于电阻、LED等负载,结构简单、功能稳定、安全可靠,具有上升沿更快(几十微秒)、电流更大(几百安)等特点,但是其输出电流只达到百安级别,且已公开的恒流源的文献中,还没有可多路并联的、电流幅值达千安级、上升时间达到微秒级的脉冲式的恒流源。Although, the above-mentioned patent application can generate constant current pulses with corresponding pulse width and amplitude according to different needs, which can be applied to loads such as resistors and LEDs. The structure is simple, the function is stable, safe and reliable, and the rising edge is faster (tens of microseconds). , larger current (hundreds of amps), etc., but its output current only reaches 100 amps, and in the published literature of constant current sources, there is no multi-channel parallel, current amplitude reaches 1000 amps, rising A pulsed constant current source with a time of microseconds.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题在于如何设计一种可多路并联的、输出电流可达千安级、脉冲上升速度在微秒级的高速大电流脉冲式恒流源。The technical problem to be solved by the present invention is how to design a high-speed high-current pulsed constant current source that can be connected in parallel with multiple channels, the output current can reach the kiloampere level, and the pulse rising speed is in the microsecond level.
本发明是通过以下技术方案解决上述技术问题的:The present invention solves the above-mentioned technical problems through the following technical solutions:
一种多路并联的超高速低压大电流脉冲式恒流源,包括主电路(S11)、脉冲恒流源控制电路(S12)、脉冲信号发生源(S13)电路、DSP控制器(S14);所述的主电路(S11)包括直流电源DC5、电容C,多个IGBT,多个霍尔电流传感器以及负载;多个IGBT并联,多个IGBT的发射极分别连接在直流电源DC5的正极、集电极分别连接在负载的一端,负载的另一端连接在直流电源DC5的负极;所述的DSP控制器(S14)发出SPI信号以及控制信号EN输入到脉冲信号发生源(S13)电路;所述的脉冲信号发生源(S13)电路与脉冲恒流源控制电路(S12)连接,用于向脉冲恒流源控制电路(S12)发送多路独立的幅值、脉宽及频率可调的PWM信号源作为给定信号;脉冲恒流源控制电路(S12)的多路独立的输出分别与主电路(S11)的多个IGBT的门极对应连接;主电路(S11)的多个霍尔电流传感器分别采样多个IGBT的发射极输出电流作为反馈信号输入到脉冲恒流源控制电路(S12)与给定信号作 比较,用于控制驱动电压,使主电路(S11)中的多个IGBT均工作于线性区,对输出电流大小及脉冲宽度进行控制,达到恒流输出。A multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source, comprising a main circuit (S11), a pulse constant current source control circuit (S12), a pulse signal generating source (S13) circuit, and a DSP controller (S14); The main circuit (S11) includes a DC power supply DC5, a capacitor C, a plurality of IGBTs, a plurality of Hall current sensors and a load; the plurality of IGBTs are connected in parallel, and the emitters of the plurality of IGBTs are respectively connected to the positive pole and the collector of the DC power supply DC5. The electrodes are respectively connected to one end of the load, and the other end of the load is connected to the negative pole of the DC power supply DC5; the DSP controller (S14) sends out the SPI signal and the control signal EN and is input to the pulse signal generating source (S13) circuit; The pulse signal generating source (S13) circuit is connected to the pulse constant current source control circuit (S12), and is used to send multiple independent PWM signal sources with adjustable amplitude, pulse width and frequency to the pulse constant current source control circuit (S12). As a given signal; the multiple independent outputs of the pulse constant current source control circuit (S12) are respectively connected with the gates of multiple IGBTs of the main circuit (S11); the multiple Hall current sensors of the main circuit (S11) are respectively connected Sampling the emitter output currents of multiple IGBTs as feedback signals and input them to the pulse constant current source control circuit (S12) for comparison with a given signal to control the driving voltage, so that multiple IGBTs in the main circuit (S11) work at In the linear region, the output current and pulse width are controlled to achieve constant current output.
采用多路并联达到千安级别的恒流输出的难点在于如何实现均流,控制信号上升沿时间为微秒级,难以保证控制信号上升沿的一致性,以及对每一路电流大小控制的精准度;本发明的技术方案通过多路输出单独控制,由DSP控制器(S14)发出SPI信号,统一下发相同的给定电压信号,输入到脉冲信号发生源(S13)电路,保证恒流源电流的均流;主电路(S11)的多个霍尔电流传感器分别采样多个IGBT的发射极输出电流作为反馈信号输入到脉冲恒流源控制电路(S12)与给定信号作比较,用于控制驱动电压,使主电路(S11)中的多个IGBT均工作于线性区,对输出电流大小及脉冲宽度进行控制,达到恒流输出;控制信号EN通过同一I/O口统一控制脉冲信号的开通及关断,保证控制信号上升沿的一致性,实现了多路IGBT并联,输出电流达到千安级别。The difficulty of using multi-channel paralleling to achieve the constant current output of the thousand-amp level is how to achieve current sharing. The rising edge time of the control signal is microseconds, so it is difficult to ensure the consistency of the rising edge of the control signal and the accuracy of the current size control of each channel. The technical scheme of the present invention is independently controlled by multiple outputs, and the SPI signal is sent out by the DSP controller (S14), the same given voltage signal is issued uniformly, and is input to the pulse signal generating source (S13) circuit to ensure the constant current source current. The current sharing; the multiple Hall current sensors of the main circuit (S11) respectively sample the emitter output currents of multiple IGBTs as feedback signals and input them to the pulse constant current source control circuit (S12) for comparison with a given signal for control. The driving voltage makes multiple IGBTs in the main circuit (S11) work in the linear region, and controls the output current and pulse width to achieve constant current output; the control signal EN controls the opening of the pulse signal through the same I/O port. And turn off, ensure the consistency of the rising edge of the control signal, realize the parallel connection of multiple IGBTs, and the output current reaches the kiloamp level.
作为本发明技术方案的进一步改进,所述的脉冲恒流源控制电路(S12)包括结构相同的多路IGBT驱动电路,所述的多路IGBT驱动电路的输出端分别对应的与多个IGBT的门极连接。As a further improvement of the technical solution of the present invention, the pulse constant current source control circuit (S12) includes a multi-channel IGBT driving circuit with the same structure, and the output ends of the multi-channel IGBT driving circuit respectively correspond to the output terminals of the plurality of IGBTs. gate connection.
作为本发明技术方案的进一步改进,所述的IGBT驱动电路包括一个运算放大器一个直流电源,一个PNP型三极管和一个NPN型三极管,一个驱动电阻;所述的直流电源为运算放大器供电,运算放大器构成比例积分调节器,NPN型三极管和NPN型三极管构成推挽驱动电路,NPN型三极管的集电极、NPN型三极管的发射极分别接在直流电源的正负极之间,所述的推挽驱动电路的输入端与比例积分调节器的输出端连接,推挽驱动电路的输出端连接 在驱动电阻的一端,驱动电阻的另一端作为IGBT驱动电路的输出端口与对应的IGBT的门极连接。As a further improvement of the technical solution of the present invention, the IGBT driving circuit includes an operational amplifier, a DC power supply, a PNP-type triode, an NPN-type triode, and a driving resistor; the DC power supply supplies power to the operational amplifier, which is composed of Proportional-integral regulator, NPN type triode and NPN type triode constitute a push-pull drive circuit, the collector of NPN type triode and the emitter of NPN type triode are respectively connected between the positive and negative poles of the DC power supply, the push-pull drive circuit The input end of the IGBT is connected to the output end of the proportional-integral regulator, the output end of the push-pull drive circuit is connected to one end of the drive resistor, and the other end of the drive resistor serves as the output port of the IGBT drive circuit and is connected to the gate of the corresponding IGBT.
作为本发明技术方案的进一步改进,所述的脉冲信号发生源(S13)电路包括多路结构相同的独立PWM信号源电路,多路独立PWM信号源电路的输出端分别输出幅值、脉宽及频率可调的多路PWM信号源,分别输入到对应的多路IGBT驱动电路中的比例积分调节器的一个输入端,作为给定信号;比例积分调节器的另一个输入端,分别与主电路的多个霍尔电流传感器的输出端连接,用于输入霍尔电流传感器的采样电流,作为反馈信号。As a further improvement of the technical solution of the present invention, the pulse signal generating source (S13) circuit includes multiple independent PWM signal source circuits with the same structure, and the output ends of the multiple independent PWM signal source circuits output amplitude, pulse width and The frequency-adjustable multi-channel PWM signal source is respectively input to one input terminal of the proportional-integral regulator in the corresponding multi-channel IGBT drive circuit as a given signal; the other input terminal of the proportional-integral regulator is respectively connected with the main circuit. The output terminals of the plurality of Hall current sensors are connected to input the sampling current of the Hall current sensor as a feedback signal.
作为本发明技术方案的进一步改进,每个所述的独立PWM信号源电路包括一个数字隔离转换芯片,一个数模转换芯片,一个为高速光耦,SPI信号经过数字隔离转换芯片隔离变换后输入到数模转换芯片中,经过数模转换芯片变换为幅值可控的模拟电压;控制信号EN通过高速光耦隔离产生隔离的使能信号,来控制数模转换芯片的通断,实现控制PWM信号的脉宽及频率。As a further improvement of the technical solution of the present invention, each of the independent PWM signal source circuits includes a digital isolation conversion chip, a digital-to-analog conversion chip, and a high-speed optocoupler. The SPI signal is isolated and transformed by the digital isolation conversion chip and then input to the In the digital-to-analog conversion chip, the digital-to-analog conversion chip is converted into an analog voltage with a controllable amplitude; the control signal EN generates an isolated enable signal through the high-speed optocoupler isolation to control the on-off of the digital-to-analog conversion chip and realize the control of the PWM signal. pulse width and frequency.
作为本发明技术方案的进一步改进,所述的电容C包括多个凯普松63V/22000uF电解电容以及多个EACO700V/845uF的薄膜电容,所述的多个电解电容与多个薄膜电容并联。As a further improvement of the technical solution of the present invention, the capacitor C includes a plurality of Capson 63V/22000uF electrolytic capacitors and a plurality of EACO700V/845uF film capacitors, and the plurality of electrolytic capacitors are connected in parallel with the plurality of film capacitors.
作为本发明技术方案的进一步改进,所述的多个IGBT的型号为英飞凌FF600R12ME4。As a further improvement of the technical solution of the present invention, the model of the plurality of IGBTs is Infineon FF600R12ME4.
作为本发明技术方案的进一步改进,所述的多个霍尔电流传感器的型号为莱姆传感器LF-505S。As a further improvement of the technical solution of the present invention, the model of the plurality of Hall current sensors is Lyme sensor LF-505S.
作为本发明技术方案的进一步改进,所述的运算放大器的型号为ADA4610-1、PNP型三极管的型号为FTZ951、NPN型三极管的型号为FZT851。As a further improvement of the technical solution of the present invention, the model of the operational amplifier is ADA4610-1, the model of the PNP transistor is FTZ951, and the model of the NPN transistor is FZT851.
作为本发明技术方案的进一步改进,所述的数字隔离转换芯片的型号为ADUM1401、数模转换芯片的型号为DAC8830、高速光耦的型号为6N137。As a further improvement of the technical solution of the present invention, the model of the digital isolation conversion chip is ADUM1401, the model of the digital-to-analog conversion chip is DAC8830, and the model of the high-speed optocoupler is 6N137.
本发明的优点在于:The advantages of the present invention are:
(1)本发明的技术方案通过多路输出单独控制,由DSP控制器(S14)发出SPI信号,统一下发相同的给定电压信号,输入到脉冲信号发生源(S13)电路,保证恒流源电流的均流;主电路(S11)的多个霍尔电流传感器分别采样多个IGBT的发射极输出电流作为反馈信号输入到脉冲恒流源控制电路(S12)与给定信号作比较,用于控制驱动电压,使主电路(S11)中的多个IGBT均工作于线性区,对输出电流大小及脉冲宽度进行控制,达到恒流输出;控制信号EN通过同一I/O口统一控制脉冲信号的开通及关断,保证控制信号上升沿的一致性,实现了多路IGBT并联,输出电流达到千安级别。(1) The technical scheme of the present invention is independently controlled by multiple outputs, and the DSP controller (S14) sends out the SPI signal, and sends the same given voltage signal uniformly, which is input to the pulse signal generating source (S13) circuit to ensure constant current. Source current sharing; multiple Hall current sensors of the main circuit (S11) respectively sample the emitter output currents of multiple IGBTs as feedback signals and input them to the pulse constant current source control circuit (S12) for comparison with a given signal, using To control the driving voltage, make multiple IGBTs in the main circuit (S11) work in the linear region, and control the output current size and pulse width to achieve constant current output; the control signal EN controls the pulse signal uniformly through the same I/O port The turn-on and turn-off of the control signal ensures the consistency of the rising edge of the control signal, realizes the parallel connection of multiple IGBTs, and the output current reaches the kiloamp level.
(2)运算放大器构成比例积分调节器,其调节速度可达21V/us,具有调节速度快、低失调电压、低温漂的特点;(2) The operational amplifier constitutes a proportional-integral regulator, whose adjustment speed can reach 21V/us, and has the characteristics of fast adjustment speed, low offset voltage and low temperature drift;
(3)NPN型三极管和NPN型三极管构成推挽驱动电路,推挽驱动电路增强了驱动能力;推挽驱动电路的输出与驱动电阻连接,提高了驱动电压的上升速度。(3) NPN transistors and NPN transistors constitute a push-pull drive circuit, which enhances the drive capability; the output of the push-pull drive circuit is connected to the drive resistor, which improves the rising speed of the drive voltage.
(4)叠层母排上多个大电解电容并联放电,减小线路上的寄生电感,实现上升的微秒级,实现电路主回路的低ESR、低感抗。(4) Multiple large electrolytic capacitors on the laminated busbar are discharged in parallel, reducing the parasitic inductance on the line, realizing the rise of microsecond level, and realizing the low ESR and low inductance of the main circuit of the circuit.
(5)霍尔电流传感器的电流采样采用高边隔离采样减小了采样的干扰,易于实现控制的精准度。(5) The current sampling of the Hall current sensor adopts high-side isolation sampling to reduce the interference of sampling, and it is easy to achieve control accuracy.
(6)采用DSP而非FPGA来实现,成本更低,方案更简洁易于实现。(6) Using DSP instead of FPGA to implement, the cost is lower, and the scheme is more concise and easy to implement.
附图说明Description of drawings
图1为本发明实施例的一种多路并联的超高速低压大电流脉冲式恒流源的电路原理图。FIG. 1 is a circuit schematic diagram of a multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source according to an embodiment of the present invention.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
下面结合说明书附图以及具体的实施例对本发明的技术方案作进一步描述:The technical solutions of the present invention are further described below in conjunction with the accompanying drawings and specific embodiments:
实施例一Example 1
如图1所示,一种多路并联的超高速低压大电流脉冲式恒流源,包括主电路(S11)、脉冲恒流源控制电路(S12)、脉冲信号发生源(S13)电路;所述的脉冲信号发生源(S13)电路与脉冲恒流源控制电路(S12)连接,用于向脉冲恒流源控制电路(S12)发送幅值、脉宽及频率可调的PWM信号源,作为给定信号;脉冲恒流源控制电路(S12)的多路输出分别与主电路(S11)的多个IGBT对应连接,主电路(S11)的多个IGBT的发射极输出电流作为反馈信号输入到脉冲恒流源控制电路(S12),给定信号与反馈信号作比较,采用比例积分调节器控制驱动电压,使主电路(S11)中的多个IGBT均工作于线性区,实现对输出电流大小及脉冲宽度的控制,达到恒流输出。As shown in Figure 1, a multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source includes a main circuit (S11), a pulse constant current source control circuit (S12), and a pulse signal generating source (S13) circuit; The pulse signal generating source (S13) circuit is connected with the pulse constant current source control circuit (S12), and is used to send the PWM signal source with adjustable amplitude, pulse width and frequency to the pulse constant current source control circuit (S12), as Given signal; the multiple outputs of the pulse constant current source control circuit (S12) are respectively connected to the multiple IGBTs of the main circuit (S11), and the emitter output currents of the multiple IGBTs of the main circuit (S11) are input to the feedback signal as a feedback signal. The pulse constant current source control circuit (S12) compares the given signal with the feedback signal, and uses a proportional-integral regulator to control the driving voltage, so that multiple IGBTs in the main circuit (S11) work in the linear region, so as to realize the control of the output current. And pulse width control to achieve constant current output.
所述的主电路(S11)包括直流电源DC5、电容C,多个IGBT,本实施例中采用四个IGBT并联,分别为第一IGBT至第四IGBT,多个霍尔电流传感器,分别为第一霍尔电流传感器至第四霍尔电流传感器以及负载;电容C的两端并联在直流电源DC5的正负极之间;第一IGBT的发射极、第二IGBT的发射极、第三IGBT的发射极以及第四IGBT的发射极均连接在直流电源DC5的正极,第一IGBT的集电极、第二IGBT的集电极、第三IGBT的集电极以及第四IGBT的集电极均连接在负载的一端,负载的另一端连接在直流电源DC5的负极;所述的第一霍尔电流传感器至第四霍尔电流传感器分别用于采样第一IGBT至第四IGBT的发射极输出电流,反馈给脉冲恒流源控制电路(S12),通过脉冲恒流源控制电路(S12)中驱动电压的控制,使主电路(S11)中的多个IGBT均工作于线性区,实现对输出电流大小及脉冲宽度的控制,达到恒流输出;采用高边隔离采样减小了采样的干扰,易于实现控制的精准度。The main circuit (S11) includes a DC power supply DC5, a capacitor C, and a plurality of IGBTs. In this embodiment, four IGBTs are used in parallel, which are respectively the first IGBT to the fourth IGBT, and a plurality of Hall current sensors, which are respectively the first IGBT and the fourth IGBT. A Hall current sensor to a fourth Hall current sensor and a load; both ends of the capacitor C are connected in parallel between the positive and negative poles of the DC power supply DC5; the emitter of the first IGBT, the emitter of the second IGBT, the emitter of the third IGBT The emitter and the emitter of the fourth IGBT are connected to the positive pole of the DC power supply DC5, and the collector of the first IGBT, the collector of the second IGBT, the collector of the third IGBT and the collector of the fourth IGBT are all connected to the load. One end, the other end of the load is connected to the negative electrode of the DC power supply DC5; the first Hall current sensor to the fourth Hall current sensor are respectively used to sample the emitter output currents of the first IGBT to the fourth IGBT, and feed them back to the pulse The constant current source control circuit (S12), through the control of the driving voltage in the pulse constant current source control circuit (S12), makes multiple IGBTs in the main circuit (S11) work in the linear region, and realizes the output current size and pulse width. The high-side isolation sampling reduces the interference of sampling, and it is easy to achieve control accuracy.
直流电源DC5给电容C充电,直流电源DC5为48V电压电源,电容C由多个凯普松63V/22000uF的电解电容以及多个EACO的700V/845uF的薄膜电容并联组成,通过叠层母排上多个大电解电容并联放电,减小线路上的寄生电感,实现上升的微秒级,实现电路主回路的低ESR(Equivalent Series Resistance,电容的等效串联电阻)、低感抗。The DC power supply DC5 charges the capacitor C. The DC power supply DC5 is a 48V voltage power supply. The capacitor C is composed of multiple Capson 63V/22000uF electrolytic capacitors and multiple EACO 700V/845uF film capacitors in parallel. Multiple large electrolytic capacitors are discharged in parallel to reduce the parasitic inductance on the line, achieve a rise in microseconds, and achieve low ESR (Equivalent Series Resistance, equivalent series resistance of capacitors) and low inductance of the main circuit of the circuit.
第一IGBT至第四IGBT采用英飞凌FF600R12ME4,使得每一路的输出电流更大,从而使输出电流达到千安级,且有利于控制每一路的上升沿时间,以减小电流开通时电流的超调;第一霍尔电流传感器至第四霍尔电流传感器采用莱姆传感器LF-505S;负载为功率半导体或者电阻。The first IGBT to the fourth IGBT use Infineon FF600R12ME4, which makes the output current of each channel larger, so that the output current reaches the kiloamp level, and it is beneficial to control the rising edge time of each channel to reduce the current when the current is turned on. Overshoot; the first Hall current sensor to the fourth Hall current sensor use Lyme sensor LF-505S; the load is power semiconductor or resistance.
所述的脉冲恒流源控制电路(S12)包括结构相同的四路IGBT驱动电路,四路IGBT驱动电路的输出端分别与第一IGBT的门极、第二IGBT的门极、第三IGBT的门极以及第四IGBT的门极连接。The pulse constant current source control circuit (S12) includes four-way IGBT drive circuits with the same structure, and the output ends of the four-way IGBT drive circuits are respectively connected to the gate of the first IGBT, the gate of the second IGBT, and the gate of the third IGBT. The gate and the gate of the fourth IGBT are connected.
以其中第一路IGBT驱动电路为例具体说明:第一路IGBT驱动电路包括一个运算放大器U1,其型号为ADA4610-1;一个直流电源DC1,其电压为±15V;一个PNP型三极管Q1和一个NPN型三极管Q2,三极管Q1的型号为FTZ951、三极管Q2的型号为FZT851;一个驱动电阻R1;所述的直流电源DC1为运算放大器U1供电,运算放大器U1构成比例积分调节器,其调节速度可达21V/us,具有调节速度快、低失调电压、低温漂的特点;三极管Q1和三极管Q2构成推挽驱动电路,三极管Q2的集电极、三极管Q1的发射极分别接在直流电源DC1的正负极之间,所述的推挽驱动电路的输入端与比例积分调节器的输出端连接,推挽驱动电路的输出端连接在驱动电阻R1的一端,驱动电阻R1的另一端作为第一路IGBT驱动电路的输出端口对应的与所述的第一IGBT的门极连接;所述的推挽驱动电路增强了驱动能力;驱动电阻R1提高了驱动电压的稳定性。Take the first IGBT drive circuit as an example to illustrate: the first IGBT drive circuit includes an operational amplifier U1 whose model is ADA4610-1; a DC power supply DC1 whose voltage is ±15V; a PNP transistor Q1 and a NPN transistor Q2, the model of the transistor Q1 is FTZ951, the model of the transistor Q2 is FZT851; a driving resistor R1; the DC power supply DC1 supplies power for the operational amplifier U1, and the operational amplifier U1 constitutes a proportional integral regulator, and its adjustment speed can reach 21V/us, has the characteristics of fast adjustment speed, low offset voltage and low temperature drift; transistor Q1 and transistor Q2 constitute a push-pull drive circuit, the collector of transistor Q2 and the emitter of transistor Q1 are respectively connected to the positive and negative poles of the DC power supply DC1 In between, the input end of the push-pull drive circuit is connected to the output end of the proportional-integral regulator, the output end of the push-pull drive circuit is connected to one end of the drive resistor R1, and the other end of the drive resistor R1 is used as the first IGBT drive The output port of the circuit is correspondingly connected to the gate of the first IGBT; the push-pull driving circuit enhances the driving capability; the driving resistor R1 improves the stability of the driving voltage.
脉冲信号发生源(S13)电路包括四路结构相同的独立PWM信号源电路,四路独立PWM信号源电路的输出端分别输出幅值、脉宽及频率可调的四路PWM信号源,分别为PWM1至PWM4;PWM1至PWM4分别输入到对应的四路IGBT驱动电路中的比例积分调节器的一个输入端,作为给定信号;比例积分调节器的另一个输入端,分别与主电路的第一霍尔电流传感器至第四霍尔电流传感器输出端连接,用于输入霍尔电流传感器的采样电流,作为反馈信号。The pulse signal generating source (S13) circuit includes four independent PWM signal source circuits with the same structure. The output ends of the four independent PWM signal source circuits output four PWM signal sources with adjustable amplitude, pulse width and frequency respectively, which are: PWM1 to PWM4; PWM1 to PWM4 are respectively input to one input of the proportional-integral regulator in the corresponding four-way IGBT drive circuit as a given signal; the other input of the proportional-integral regulator is respectively connected with the first input of the main circuit. The Hall current sensor is connected to the output end of the fourth Hall current sensor, and is used for inputting the sampling current of the Hall current sensor as a feedback signal.
以其中第一路独立PWM信号源电路为例具体说明:第一路独立PWM 信号源电路包括一个数字隔离转换芯片U5,其型号为ADUM1401;一个数模转换芯片U9,其型号为DAC8830;一个为高速光耦U13,其型号为6N137;DSP(Digital Signal Process,数字信号处理)控制器(S14)发出SPI信号以及控制信号EN;SPI(Serial Peripheral Interface,串行外设接口,一种同步串行接口技术,是一种高速的,全双工,同步的通信总线)信号包括CS/SDI/SDO/CLK信号,SPI信号经过数字隔离转换芯片U5隔离变换后输入到数模转换芯片U9中,经过数模转换芯片U9变换为幅值可控的模拟电压;控制信号EN通过高速光耦U13隔离产生隔离的使能信号,来控制数模转换芯片U9的通断,实现控制PWM信号的脉宽及频率;采用DSP而非FPGA来实现,成本更低,方案更简洁易于实现。Take the first independent PWM signal source circuit as an example to illustrate: the first independent PWM signal source circuit includes a digital isolation conversion chip U5, whose model is ADUM1401; a digital-to-analog conversion chip U9, whose model is DAC8830; High-speed optocoupler U13, its model is 6N137; DSP (Digital Signal Process, digital signal processing) controller (S14) sends out SPI signal and control signal EN; SPI (Serial Peripheral Interface, serial peripheral interface, a synchronous serial The interface technology is a high-speed, full-duplex, synchronous communication bus) signals including CS/SDI/SDO/CLK signals, SPI signals are isolated and transformed by the digital isolation conversion chip U5 and then input to the digital-to-analog conversion chip U9. The digital-to-analog conversion chip U9 is converted into an analog voltage with a controllable amplitude; the control signal EN is isolated by the high-speed optocoupler U13 to generate an isolated enable signal to control the on-off of the digital-to-analog conversion chip U9 to control the pulse width of the PWM signal and Frequency; using DSP instead of FPGA to achieve, the cost is lower, the solution is more concise and easy to implement.
采用多路并联达到千安级别的恒流输出的难点在于如何实现均流,控制信号上升沿时间为微秒级,难以保证控制信号上升沿的一致性,以及对每一路电流大小控制的精准度;本技术方案通过多路输出单独控制,由DSP统一下发相同的给定电压信号,保证恒流源电流的均流;通过同一I/O口统一控制脉冲信号的开通及关断,保证控制信号上升沿的一致性。The difficulty of using multi-channel paralleling to achieve the constant current output of the thousand-amp level is how to achieve current sharing. The rising edge time of the control signal is microseconds, so it is difficult to ensure the consistency of the rising edge of the control signal and the accuracy of the current size control of each channel. ; This technical scheme is controlled by multiple outputs independently, and the same given voltage signal is issued uniformly by the DSP to ensure the current sharing of the constant current source current; the opening and closing of the pulse signal are controlled uniformly through the same I/O port to ensure the control Consistency of the rising edge of the signal.
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The recorded technical solutions are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (10)

  1. 一种多路并联的超高速低压大电流脉冲式恒流源,其特征在于,包括主电路(S11)、脉冲恒流源控制电路(S12)、脉冲信号发生源(S13)电路、DSP控制器(S14);所述的主电路(S11)包括直流电源DC5、电容C,多个IGBT,多个霍尔电流传感器以及负载;多个IGBT并联,多个IGBT的发射极分别连接在直流电源DC5的正极、集电极分别连接在负载的一端,负载的另一端连接在直流电源DC5的负极;所述的DSP控制器(S14)发出SPI信号以及控制信号EN输入到脉冲信号发生源(S13)电路;所述的脉冲信号发生源(S13)电路与脉冲恒流源控制电路(S12)连接,用于向脉冲恒流源控制电路(S12)发送多路独立的幅值、脉宽及频率可调的PWM信号源作为给定信号;脉冲恒流源控制电路(S12)的多路独立的输出分别与主电路(S11)的多个IGBT的门极对应连接;主电路(S11)的多个霍尔电流传感器分别采样多个IGBT的发射极输出电流作为反馈信号输入到脉冲恒流源控制电路(S12)与给定信号作比较,用于控制驱动电压,使主电路(S11)中的多个IGBT均工作于线性区,对输出电流大小及脉冲宽度进行控制,达到恒流输出。A multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source is characterized in that it includes a main circuit (S11), a pulse constant current source control circuit (S12), a pulse signal generating source (S13) circuit, and a DSP controller. (S14); the main circuit (S11) includes a DC power supply DC5, a capacitor C, a plurality of IGBTs, a plurality of Hall current sensors and a load; a plurality of IGBTs are connected in parallel, and the emitters of the plurality of IGBTs are respectively connected to the DC power supply DC5 The positive electrode and the collector of the load are respectively connected to one end of the load, and the other end of the load is connected to the negative electrode of the DC power supply DC5; the DSP controller (S14) sends out the SPI signal and the control signal EN and inputs it to the pulse signal generating source (S13) circuit ; The pulse signal generating source (S13) circuit is connected with the pulse constant current source control circuit (S12), and is used to send multiple independent adjustable amplitudes, pulse widths and frequencies to the pulse constant current source control circuit (S12). The PWM signal source is used as a given signal; the multiple independent outputs of the pulse constant current source control circuit (S12) are respectively connected with the gates of multiple IGBTs in the main circuit (S11); The current sensor samples the emitter output currents of multiple IGBTs as feedback signals and inputs them to the pulse constant current source control circuit (S12) for comparison with the given signal, which is used to control the driving voltage, so that the multiple IGBTs in the main circuit (S11) IGBTs all work in the linear region, and control the output current and pulse width to achieve constant current output.
  2. 根据权利要求1所述的一种多路并联的超高速低压大电流脉冲式恒流源,其特征在于,所述的脉冲恒流源控制电路(S12)包括结构相同的多路IGBT驱动电路,所述的多路IGBT驱动电路的输出端分别对应的与多个IGBT的门极连接。A multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source according to claim 1, characterized in that, the pulse constant current source control circuit (S12) comprises a multi-channel IGBT drive circuit with the same structure, The output ends of the multi-channel IGBT driving circuit are respectively connected to the gate electrodes of the plurality of IGBTs correspondingly.
  3. 根据权利要求2所述的一种多路并联的超高速低压大电流脉冲式恒流源,其特征在于,所述的IGBT驱动电路包括一个运算放大器一个直流电源,一个PNP型三极管和一个NPN型三极管,一个驱动电阻;所述的直流电 源为运算放大器供电,运算放大器构成比例积分调节器,NPN型三极管和NPN型三极管构成推挽驱动电路,NPN型三极管的集电极、NPN型三极管的发射极分别接在直流电源的正负极之间,所述的推挽驱动电路的输入端与比例积分调节器的输出端连接,推挽驱动电路的输出端连接在驱动电阻的一端,驱动电阻的另一端作为IGBT驱动电路的输出端口与对应的IGBT的门极连接。A multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source according to claim 2, wherein the IGBT drive circuit comprises an operational amplifier, a DC power supply, a PNP-type triode and an NPN-type A triode, a driving resistor; the DC power supply powers the operational amplifier, the operational amplifier constitutes a proportional-integral regulator, the NPN triode and the NPN triode constitute a push-pull drive circuit, the collector of the NPN triode, the emitter of the NPN triode They are respectively connected between the positive and negative poles of the DC power supply, the input end of the push-pull drive circuit is connected to the output end of the proportional-integral regulator, the output end of the push-pull drive circuit is connected to one end of the drive resistor, and the other end of the drive resistor is connected. One end is connected to the gate of the corresponding IGBT as an output port of the IGBT drive circuit.
  4. 根据权利要求3所述的一种多路并联的超高速低压大电流脉冲式恒流源,其特征在于,所述的脉冲信号发生源(S13)电路包括多路结构相同的独立PWM信号源电路,多路独立PWM信号源电路的输出端分别输出幅值、脉宽及频率可调的多路PWM信号源,分别输入到对应的多路IGBT驱动电路中的比例积分调节器的一个输入端,作为给定信号;比例积分调节器的另一个输入端,分别与主电路的多个霍尔电流传感器的输出端连接,用于输入霍尔电流传感器的采样电流,作为反馈信号。A multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source according to claim 3, wherein the pulse signal generating source (S13) circuit comprises a multi-channel independent PWM signal source circuit with the same structure , the output terminals of the multi-channel independent PWM signal source circuit output the multi-channel PWM signal sources with adjustable amplitude, pulse width and frequency respectively, which are respectively input to one input terminal of the proportional-integral regulator in the corresponding multi-channel IGBT drive circuit, As a given signal; the other input end of the proportional-integral regulator is respectively connected with the output ends of a plurality of Hall current sensors of the main circuit, and is used to input the sampling current of the Hall current sensor as a feedback signal.
  5. 根据权利要求4所述的一种多路并联的超高速低压大电流脉冲式恒流源,其特征在于,每个所述的独立PWM信号源电路包括一个数字隔离转换芯片,一个数模转换芯片,一个为高速光耦,SPI信号经过数字隔离转换芯片隔离变换后输入到数模转换芯片中,经过数模转换芯片变换为幅值可控的模拟电压;控制信号EN通过高速光耦隔离产生隔离的使能信号,来控制数模转换芯片的通断,实现控制PWM信号的脉宽及频率。The multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source according to claim 4, wherein each of the independent PWM signal source circuits comprises a digital isolation conversion chip, a digital-to-analog conversion chip , one is a high-speed optocoupler, the SPI signal is isolated and converted by the digital isolation conversion chip and then input to the digital-to-analog conversion chip, and converted into an analog voltage with a controllable amplitude through the digital-to-analog conversion chip; the control signal EN is isolated by the high-speed optocoupler isolation. The enable signal is used to control the on-off of the digital-to-analog conversion chip, so as to control the pulse width and frequency of the PWM signal.
  6. 根据权利要求1所述的一种多路并联的超高速低压大电流脉冲式恒流源,其特征在于,所述的电容C包括多个凯普松63V/22000uF电解电容以 及多个EACO700V/845uF的薄膜电容,所述的多个电解电容与多个薄膜电容并联。A multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source according to claim 1, wherein the capacitor C comprises a plurality of Capson 63V/22000uF electrolytic capacitors and a plurality of EACO700V/845uF The film capacitors, the plurality of electrolytic capacitors are connected in parallel with the plurality of film capacitors.
  7. 根据权利要求1所述的一种多路并联的超高速低压大电流脉冲式恒流源,其特征在于,所述的多个IGBT的型号为英飞凌FF600R12ME4。A multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source according to claim 1, wherein the model of the plurality of IGBTs is Infineon FF600R12ME4.
  8. 根据权利要求1所述的一种多路并联的超高速低压大电流脉冲式恒流源,其特征在于,所述的多个霍尔电流传感器的型号为莱姆传感器LF-505S。The multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source according to claim 1, wherein the model of the plurality of Hall current sensors is Lyme sensor LF-505S.
  9. 根据权利要求3所述的一种多路并联的超高速低压大电流脉冲式恒流源,其特征在于,所述的运算放大器的型号为ADA4610-1、PNP型三极管的型号为FTZ951、NPN型三极管的型号为FZT851。A multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source according to claim 3, wherein the model of the operational amplifier is ADA4610-1, and the model of the PNP type triode is FTZ951, NPN type The model of the triode is FZT851.
  10. 根据权利要求5所述的一种多路并联的超高速低压大电流脉冲式恒流源,其特征在于,所述的数字隔离转换芯片的型号为ADUM1401、数模转换芯片的型号为DAC8830、高速光耦的型号为6N137。The multi-channel parallel ultra-high-speed low-voltage high-current pulsed constant current source according to claim 5, wherein the model of the digital isolation conversion chip is ADUM1401, the model of the digital-to-analog conversion chip is DAC8830, the high-speed The optocoupler model is 6N137.
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