WO2022062155A1 - Non-uniform distribution ultrasonic cleaning apparatus - Google Patents

Non-uniform distribution ultrasonic cleaning apparatus Download PDF

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Publication number
WO2022062155A1
WO2022062155A1 PCT/CN2020/131480 CN2020131480W WO2022062155A1 WO 2022062155 A1 WO2022062155 A1 WO 2022062155A1 CN 2020131480 W CN2020131480 W CN 2020131480W WO 2022062155 A1 WO2022062155 A1 WO 2022062155A1
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WO
WIPO (PCT)
Prior art keywords
cleaning
conical surface
flow channel
depth
ultrasonic
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PCT/CN2020/131480
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French (fr)
Chinese (zh)
Inventor
周长青
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徐州振丰超声电子有限公司
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Publication of WO2022062155A1 publication Critical patent/WO2022062155A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/102Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids

Definitions

  • the invention relates to the technical field of ultrasonic cleaning, in particular to a non-uniform ultrasonic cleaning device.
  • Ultrasonic has unique properties, so the application range of ultrasonic in the cleaning field is very wide. For ultrasonic cleaning devices, it is generally a high-frequency oscillating signal sent by an ultrasonic generator. Sound waves are emitted.
  • the cleaning liquid of the existing ultrasonic cleaning device is generally static and does not flow. With the increase of cleaning times, there will be more and more dirt. At the same time, the static liquid basically has no effect on washing the object. Therefore, the effect of ultrasonic waves is considered separately. At the same time, increasing the agitation of the cleaning solution will make the cleaning effect better;
  • the cleaning device of the present invention is inspired by the "non-uniform distribution" in the non-uniform ultrasonic tool head, utilizes the similarity between sound waves and fluid flow, and improves the flow channel structure of the cleaning liquid.
  • the flushing effect on the other hand, combined with the reflection of the ultrasonic wave, ensures that the ultrasonic wave can fully produce the effect of ultrasonic cleaning in the flowing liquid, thereby producing a double effect, thereby improving the cleaning effect.
  • the purpose of the present invention is to provide a non-uniform ultrasonic cleaning device.
  • the flushing effect of the cleaning liquid is realized, so that the cleaning liquid can form different directions.
  • it improves the reflection effect of ultrasonic waves to ensure that ultrasonic waves can fully produce the effect of ultrasonic cleaning in the flowing liquid, thereby producing double effects, thereby improving the cleaning effect.
  • the present invention adopts the following technical solutions:
  • the present invention provides a non-uniform ultrasonic cleaning device, comprising a bracket on which a cleaning unit is arranged, and the cleaning unit includes two column-shaped cleaning bodies that are combined together, and the two cleaning bodies pass through a sealing
  • the rings are connected in a sealing manner, and one of the cleaning bodies can be axially displaced relative to the other cleaning body;
  • a circular tube is provided on both of the cleaning bodies, and the two circular tubes are respectively connected to the external filter connected to the device;
  • the cleaning body is provided with two evenly distributed first flow channels and two evenly distributed second flow channels, the first flow channels and the second flow channels are arranged alternately and overlap each other to form four overlapping ports and a table body; wherein the first flow channel of one of the cleaning bodies and the second flow channel of the other cleaning body at least partially overlap;
  • the first flow channel is composed of a first conical surface and a first cylindrical surface
  • the second flow channel is composed of a second conical surface and a second cylindrical surface
  • the depth of the first conical surface and the second conical surface , the inclination angles are different, the depth and inner diameter of the first cylinder and the second cylinder are different
  • the axes of the first cone, the first cylinder, the second cone and the second cylinder are all different. It is parallel to the axis of the cleaning body, and the center distance of the two first conical surfaces is different from the center distance of the two second conical surfaces;
  • the sealing ring is provided with four ultrasonic transmitting heads evenly distributed along the circumferential direction, the ultrasonic waves emitted by the ultrasonic transmitting heads extend into the first flow channel and the second flow channel, and the outgoing direction of the ultrasonic waves is the same as that of the cleaning.
  • the axis of the body is perpendicular.
  • the depth of the first flow channel is the same as the depth of the second flow channel
  • the depth of the first conical surface is greater than the depth of the second conical surface, and the inclination angle of the first conical surface is greater than the inclination angle of the second conical surface;
  • the depth of the first cylinder is smaller than the depth of the second cylinder, the inner diameter of the first cylinder is smaller than the inner diameter of the second cylinder; the inner diameter of the first cylinder is the same as the first cone
  • the minimum inner diameter of the surface is the same, and the inner diameter of the second cylindrical surface is the same as the minimum inner diameter of the second conical surface;
  • the center-to-center distance of the two first conical surfaces is smaller than the center-to-center distance of the two second conical surfaces;
  • the axis of the first cylindrical surface on one of the cleaning bodies, the axis of the second cylindrical surface on the other cleaning body, and the axis of the cleaning body are coplanar.
  • the inclination angle of the first conical surface and the inclination angle of the second conical surface are both acute angles, and both are less than 45°.
  • the axis of the cleaning body passes through the center of the table body, and the first conical surface and the second conical surface have the same maximum inner diameter.
  • the depth of the first conical surface and the depth of the second conical surface are both greater than the depth of the coincident opening.
  • each of the channels combines into four cylindrical holes.
  • the ultrasonic transmitting head is sealed on the sealing ring, and the sealing ring is provided with four mounting holes, and the four mounting holes are respectively the same as the four cylindrical holes formed by the sound channel. axis.
  • the sealing ring is sealed and fixed on one of the cleaning bodies, and a plurality of sealing rings are fixed on the other cleaning body, and are inserted into the sealing ring through the sealing rings.
  • a plurality of guide posts are provided on the bracket, a slip ring is fixed on the cleaning body inserted in the sealing ring, and the slip ring is slidably arranged on the guide posts.
  • a bellows is provided on the circular pipe inserted on the cleaning body in the sealing ring.
  • the present invention forms a first flow channel and a second flow channel with different structures by improving the flow channel structure of the cleaning liquid, thereby forming a non-uniform distribution form, so that the liquid flow is changed, and the interlacing of different directions is formed. flow, thereby improving the flushing effect;
  • the flow channel of the present invention adopts the combination of the conical surface and the cylindrical surface.
  • the flow direction of the liquid is changed, so that the liquid in the second flow channel forms a split flow, and a part of the liquid flows into the first flow channel and flows in the first flow channel.
  • a vortex is formed in the channel and the second channel, and the liquid flowing in the series merges with the liquid in the first channel at the same time, which further increases the degree of turbulence of the liquid and improves the effect of stirring and washing;
  • the sound wave will form multiple back and forth reflections in the two conical surfaces that are combined together, forming an echo effect, so that the ultrasonic wave can be flooded in the flow channel, thereby ensuring that the ultrasonic wave can Fully produce the effect of ultrasonic cleaning in the flowing liquid;
  • the present invention facilitates the sealing of two butt-joined cleaning bodies through the arrangement of the sealing ring, and also facilitates the axial displacement of one of the cleaning bodies through the arrangement of the bracket, thereby facilitating the taking and placing of the objects to be cleaned;
  • the present invention can be connected with an external filtering device, thereby filtering the dirt in the liquid, thereby maintaining the cleanliness of the cleaning liquid relatively lastingly and reducing secondary pollution to the objects to be cleaned.
  • FIG. 1 is a schematic structural diagram of a non-uniform ultrasonic cleaning device provided by an embodiment of the present invention
  • Fig. 2 is the structural perspective view of the cleaning unit
  • Fig. 3 is the exploded view of Fig. 2;
  • FIG. 4 is a perspective view of a cleaning body
  • Fig. 5 is the top view of cleaning body
  • Fig. 6 is the sectional view of A-A in Fig. 5;
  • Fig. 7 is the top view of Fig. 2;
  • Fig. 8 is the perspective view of Fig. 7;
  • Figure 9 is a sectional view taken along the direction B-B in Figure 7;
  • FIG. 10 is a simulation diagram 1 in this embodiment.
  • Fig. 11 is a simulation diagram 2 in this embodiment.
  • Fig. 12 is the simulation diagram 3 in this embodiment.
  • Figure 13 is a simulation diagram 1 in Comparative Example 1;
  • Fig. 14 is the simulation diagram 2 in the comparative example 1;
  • Fig. 15 is the simulation diagram 3 in the comparative example 1;
  • Figure 16 is a simulation diagram 1 in Comparative Example 2.
  • Figure 17 is a simulation diagram 2 in Comparative Example 2;
  • Fig. 18 is the simulation diagram 3 in the comparative example 2;
  • Figure 19 is a simulation diagram in Comparative Example 3.
  • 1-cleaning body 11-first flow channel, 111-first conical surface, 112-first cylindrical surface, 12-second flow channel, 121-second conical surface, 122-second cylindrical surface, 13-table body , 14- coincidence port, 15-channel, 2-round tube, 3-sealing ring, 31-sealing ring, 4-ultrasonic transmitter.
  • the present invention provides a non-uniform ultrasonic cleaning device, including a bracket 01, and a cleaning unit is arranged on the bracket 01; with reference to FIG. 2 and FIG.
  • Cleaning body 1 two cleaning bodies 1 are sealed and connected by a sealing ring 3, and one of the cleaning bodies 1 can produce axial displacement relative to the other cleaning body 1; both cleaning bodies 1 are provided with a circular tube 2, The two circular tubes 2 are respectively connected with the external filtering device;
  • the sealing ring 3 realizes the sealing of the two cleaning bodies 1.
  • the sealing of the two is realized by the sealing ring 31.
  • one of the cleaning bodies 1 and the sealing The ring 3 is sealed and fixed, the other is inserted in the sealing ring 3, and a number of O-rings are fixed on the outer wall of the cleaning body 1 inserted in the sealing ring 3, and a number of O-rings are correspondingly opened in the sealing ring 3
  • the inner wall of the sealing ring 3 should be as smooth as possible; in addition, in order to facilitate the axial displacement of one of the cleaning bodies 1 A number of guide posts 02 are set on the upper part, and a slip ring 03 is fixed on the outer wall of the upper cleaning body 1 in FIG. A limit ring 05 is fixed on the 02 to limit the further downward movement of the cleaning body 1;
  • a section of bellows 04 is arranged on the circular tube 2 of the cleaning body 1, thereby providing space for the displacement of the cleaning body 1; for the filter device, the The filtering device can use the filtering equipment in the prior art, which is not described in detail in this embodiment, such as the liquid filter in the prior art. It should be noted that the filtering device needs to be connected to an additional water pump for cleaning The liquid provides the power to flow, so that the cleaning liquid forms a circulating flow.
  • the cleaning body 1 is provided with two evenly distributed first flow channels 11 and two evenly distributed second flow channels 12, the first flow channels 11 and the second flow channels 12 are arranged alternately, that is, the first flow channel
  • the channel 11 and the second channel 12 form an included angle of 90 degrees, wherein the first channel 11 is composed of a first conical surface 111 and a first cylindrical surface 112, and the second channel 12 is composed of a second conical surface 121 and a second cylindrical surface 122 Composition, two first flow channels 11 and two second flow channels 12 overlap each other to form four overlapping ports 14 and one platform 13, that is, two first conical surfaces 111 and two second conical surfaces 121 overlap each other to form four
  • the number of coincident openings 14 and the platform body 13 also means that the circles at the maximum outer diameters of the two first conical surfaces 111 do not intersect, and the circles at the maximum outer diameters of the two second conical surfaces 121 do not intersect;
  • the first flow channel 11 of one cleaning body 1 and the second flow channel 12 of the other cleaning body 1 should at least partially overlap, that is, as shown in the perspective view of FIG. 8 .
  • the flow channel of one cleaning body 1 is bolded, and the flow channel of the other cleaning body 1 is not bolded, and the two overlap;
  • the angles are different, the depth and inner diameter of the first cylindrical surface 112 and the second cylindrical surface 122 are different;
  • the axes of the first conical surface 111, the first cylindrical surface 112, the second conical surface 121 and the The axes of the body 1 are parallel to each other, the first conical surface 111 is coaxial with the first cylindrical surface 112, the second conical surface 121 is coaxial with the second cylindrical surface 122, and the center distance of the two first conical surfaces 111 is the same as that of the two The center distance of the second conical surface 112 is different; however, it should be noted that the depth of the first con
  • One surface of the table body 13 has a
  • the axis of the cleaning body 1 passes through the center of the table body 13, and the inclination angle of the first conical surface 111 and the inclination angle of the second conical surface 121 are both acute angles, and both are less than 45°;
  • ultrasonic transmitting heads 4 are arranged around the sealing ring 3 evenly distributed in the circumferential direction, and the ultrasonic transmitting heads 4 are existing devices. , for example, it can be a tool head that emits ultrasonic waves, and it is connected with a horn, a transducer, an ultrasonic generator, etc., so as to improve the ultrasonic wave for the application, and make the emission direction of the ultrasonic wave perpendicular to the axial direction of the cleaning body 1;
  • channels 15 for ultrasonic waves In order to provide channels 15 for ultrasonic waves, as shown in FIG. 4 , four evenly distributed channels 15 are opened on the surfaces of the two cleaning bodies 1 that are close to each other, and the channels 15 penetrate to the corresponding first cone surface 111 and the first The two-cone surface 121, when the two cleaning bodies 1 are combined together, each channel 15 is combined into four cylindrical holes, and the sealing ring 3 is provided with four mounting holes, and the four mounting holes are respectively connected with the channel The four cylindrical holes formed by 15 are coaxial lines, and the ultrasonic transmitting head 4 is sealed in the four mounting holes of the sealing ring 3 to finally realize the transmission of ultrasonic waves;
  • the present embodiment and the comparative example are carried out with the same parameters, and at the same time, the dislocation angles of the two cleaning bodies 1 are the same, that is, one of them is rotated 90 degrees relative to the other, as follows:
  • FIG. 10 it can be seen that the flow direction of the liquid changes, the liquid in the second flow channel 12 forms a split flow, and a part of the liquid flows into the first flow channel 11 and flows in the first flow channel 11 and the second flow channel 12 .
  • a vortex (rotating liquid flow) is formed, and the liquid flowing in the series merges with the liquid in the first flow channel 11 at the same time, which further increases the degree of turbulence of the liquid and improves the effect of stirring and washing;
  • FIG. 11 is a top view
  • FIG. 12 is a Based on Figure 10, the schematic diagram of the parts is blurred, so that it is easier to see the boundary of the flow channel and the flow direction of the liquid.
  • the flow channel structure of the cleaning body 1 is changed at this time.
  • the two first flow channels 11 and the two second flow channels 12 are evenly distributed in the circumferential direction, and the first flow channels 11 It is the same as the maximum inner diameter of the first conical surface 111 of the second flow channel 12, and the center distance of the two opposite first conical surfaces 111 is the same as the center distance of the two opposite second conical surfaces 121, that is, the truncated body is formed.
  • the four sides of 13 are evenly distributed in the circumferential direction; the difference between the first flow channel 11 and the second flow channel 12 is: the inner diameter and depth of the first cylindrical surface 112 and the second cylindrical surface 122 are different, and the inclination angle of the first conical surface 111 is different. Different from the second conical surface 121 and also different in depth;
  • the comparative example 1 further improves the flow channel uniform distribution
  • FIG. 13 is a perspective view of the flow channel on the basis of FIG. 15 ;
  • FIG. 14 is a schematic diagram after the parts are virtualized on the basis of FIG. 15 , so as to more easily see the boundary of the flow channel and the flow direction of the liquid.
  • the flow channel structure of the cleaning body 1 is changed at this time, and the size and structure of the two first flow channels 11 and the two second flow channels 12 at this time are exactly the same and evenly distributed in the circumferential direction;
  • the change in this embodiment is: "a uniformly distributed structure is adopted", that is, the flow channels of comparative example 2 are evenly distributed in the circumferential direction;
  • FIG. 16 is a perspective view of the flow channel on the basis of FIG. 18 ;
  • FIG. 17 is a schematic diagram after the parts are virtualized on the basis of FIG. 18 , so that the boundary of the flow channel and the flow direction of the liquid can be more easily seen.
  • this comparative example is a simulation diagram after the four flow channels of the two cleaning bodies 1 are coaxial two by two on the basis of the comparison 2. It can be seen that there is a straight channel after being coaxial. , so it can be seen that even the effect of shunt flow is reduced, and there is no swirling airflow formed by "serial flow”.
  • a non-uniform flow channel arrangement is formed due to the difference in the structure of the first flow channel 11 and the second flow channel 12 , which can further divide the liquid, and a part of the liquid flows into the first flow channel 11
  • a vortex is formed in the first flow channel 11 and the second flow channel 12, and the liquid flowing in the series merges with the liquid in the first flow channel 11 at the same time, which further increases the degree of turbulence of the liquid and improves the effect of stirring and flushing.
  • the cleaning device When in use, the cleaning device is connected to the external filter device through the circular pipe 2 and the bellows 04, and provides the power to circulate the cleaning liquid through the water pump;
  • the two opposite cleaning bodies 1 are separated, and then the object to be cleaned is placed in the cone surface, and then the cleaning body 1 above is put down to be inserted into the sealing ring 3, and then the cleaning liquid is introduced and ultrasonic waves are emitted.
  • the dual action of the liquid achieves cleaning.
  • the cleaning liquid forms a rotating liquid flow to increase the washing effect
  • the ultrasonic wave also uses the opposing cone surface to fully produce the effect of ultrasonic cleaning in the flowing liquid, which ultimately improves the overall cleaning effect.
  • the external filter device can filter the impurities and reduce the secondary pollution to the objects to be cleaned;
  • the cleaning device since the main cleaning positions of the cleaning device are in the first conical surface 111 and the second conical surface 121, the overall cleaning space of the cleaning device is relatively small, so the cleaning device is more suitable for The cleaning of small objects, that is, in the process of cleaning, can not put too large objects and occupy most of the cleaning space, which will greatly affect the liquid flow circulation; at the same time, considering the cleaning of small objects, it can be A cross bracket is set at the position of the first cylindrical surface 112 and the second cylindrical surface 122 of the cleaning body 1 below Fig. 1 near the tapered surface to activate the auxiliary support function. It should be noted that the cross bracket should be as thin as possible to reduce the impact on the effect of liquid flow.

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  • Cleaning By Liquid Or Steam (AREA)

Abstract

Disclosed in the present invention is a non-uniform distribution ultrasonic cleaning apparatus, comprising a bracket, a cleaning unit being arranged on the bracket, the cleaning unit comprising two cylindrical cleaning bodies combined together, two uniformly distributed first flow channels and two uniformly distributed second flow channels being disposed on each cleaning body, the first flow channel being composed of a first conical surface and a first cylindrical surface, and the second flow channel being composed of a second conical surface and a second cylindrical surface; and four ultrasonic transmitting heads are distributed uniformly on a sealing ring along the circumferential direction. By means of improving the structure of the flow channels for cleaning solution, the present invention achieves a cleaning solution flushing action, so that the cleaning solution can form staggered flows in different directions, and also improves the ultrasonic reflection effect, ensuring that the ultrasonic waves can fully produce an ultrasonic cleaning action in the flowing liquid, thereby producing a dual action to improve the cleaning effect.

Description

一种非均布式超声波清洗装置A non-uniform ultrasonic cleaning device 技术领域technical field
本发明涉及超声波清洗技术领域,具体涉及一种非均布式超声波清洗装置。The invention relates to the technical field of ultrasonic cleaning, in particular to a non-uniform ultrasonic cleaning device.
背景技术Background technique
超声波具有独特的性质,因此在清洗领域超声波的应用范围非常广泛,对于超声波清洗装置来说,其一般都是由超声波发生器发出高频振荡信号,通过换能器、变幅杆以及工具头等将声波发射出去。Ultrasonic has unique properties, so the application range of ultrasonic in the cleaning field is very wide. For ultrasonic cleaning devices, it is generally a high-frequency oscillating signal sent by an ultrasonic generator. Sound waves are emitted.
现有的超声波清洗装置的清洗液一般都是静止不流动的,随着清洗次数的增加,污物会越来越多,同时静止的液体对物体基本没有冲洗的作用,因此在单独考虑超声波作用的同时,增加清洗液的搅动会使得清洗效果更优;The cleaning liquid of the existing ultrasonic cleaning device is generally static and does not flow. With the increase of cleaning times, there will be more and more dirt. At the same time, the static liquid basically has no effect on washing the object. Therefore, the effect of ultrasonic waves is considered separately. At the same time, increasing the agitation of the cleaning solution will make the cleaning effect better;
本发明的清洗装置从非均布式的超声波工具头中的“非均布”得到启发,利用声波和流体流动存在的相似,通过对清洗液的流道结构进行改进,一方面实现清洗液的冲洗作用,另一方面结合超声波的反射,保证超声波能够在流动的液体内充分产生超声清洗的作用,进而产生双重作用,以此提高清洗效果。The cleaning device of the present invention is inspired by the "non-uniform distribution" in the non-uniform ultrasonic tool head, utilizes the similarity between sound waves and fluid flow, and improves the flow channel structure of the cleaning liquid. The flushing effect, on the other hand, combined with the reflection of the ultrasonic wave, ensures that the ultrasonic wave can fully produce the effect of ultrasonic cleaning in the flowing liquid, thereby producing a double effect, thereby improving the cleaning effect.
发明内容SUMMARY OF THE INVENTION
针对上述存在的技术不足,本发明的目的是提供一种非均布式超声波清洗装置,通过对清洗液的流道结构进行改进,一方面实现清洗液的冲洗作用,使得清洗液能够形成不同方向的交错流动,另一方面,提高超声波的反射效果,保证超声波能够在流动的液体内充分产生超声清洗的作用,进而产生双重作用,以此提高清洗效果。In view of the above-mentioned technical deficiencies, the purpose of the present invention is to provide a non-uniform ultrasonic cleaning device. By improving the flow channel structure of the cleaning liquid, on the one hand, the flushing effect of the cleaning liquid is realized, so that the cleaning liquid can form different directions. On the other hand, it improves the reflection effect of ultrasonic waves to ensure that ultrasonic waves can fully produce the effect of ultrasonic cleaning in the flowing liquid, thereby producing double effects, thereby improving the cleaning effect.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
本发明提供一种非均布式超声波清洗装置,包括支架,所述支架上设置有 清洗单元,所述清洗单元包括两个对合在一起柱状的清洗体,两个所述清洗体通过一密封环密封相接,且其中一个所述清洗体能够相对于另一个所述清洗体产生轴向位移;两个所述清洗体上均设置有一圆管,两个所述圆管分别与外部的过滤装置相连接;The present invention provides a non-uniform ultrasonic cleaning device, comprising a bracket on which a cleaning unit is arranged, and the cleaning unit includes two column-shaped cleaning bodies that are combined together, and the two cleaning bodies pass through a sealing The rings are connected in a sealing manner, and one of the cleaning bodies can be axially displaced relative to the other cleaning body; a circular tube is provided on both of the cleaning bodies, and the two circular tubes are respectively connected to the external filter connected to the device;
所述清洗体上开设有两个均布的第一流道和两个均布的第二流道,所述第一流道与所述第二流道相间排列,且相互重叠形成四个重合口和一个台体;其中一个所述清洗体的第一流道与另一个所述清洗体的第二流道至少有一部分重叠;The cleaning body is provided with two evenly distributed first flow channels and two evenly distributed second flow channels, the first flow channels and the second flow channels are arranged alternately and overlap each other to form four overlapping ports and a table body; wherein the first flow channel of one of the cleaning bodies and the second flow channel of the other cleaning body at least partially overlap;
其中所述第一流道由第一锥面和第一柱面组成,所述第二流道由第二锥面和第二柱面组成,且所述第一锥面与第二锥面的深度、倾斜角度均不同,所述第一柱面与所述第二柱面的深度、内径均不同;所述第一锥面、第一柱面、第二锥面以及第二柱面的轴线均与所述清洗体的轴线相平行,且两个所述第一锥面的中心距与两个所述第二锥面的中心距不相同;The first flow channel is composed of a first conical surface and a first cylindrical surface, the second flow channel is composed of a second conical surface and a second cylindrical surface, and the depth of the first conical surface and the second conical surface , the inclination angles are different, the depth and inner diameter of the first cylinder and the second cylinder are different; the axes of the first cone, the first cylinder, the second cone and the second cylinder are all different. It is parallel to the axis of the cleaning body, and the center distance of the two first conical surfaces is different from the center distance of the two second conical surfaces;
所述密封环上设置有四个沿周向均匀分布超声波发射头,所述超声波发射头发射的超声波延伸至所述第一流道和所述第二流道内,且超声波的出射方向与所述清洗体的轴线相垂直。The sealing ring is provided with four ultrasonic transmitting heads evenly distributed along the circumferential direction, the ultrasonic waves emitted by the ultrasonic transmitting heads extend into the first flow channel and the second flow channel, and the outgoing direction of the ultrasonic waves is the same as that of the cleaning. The axis of the body is perpendicular.
优选地,所述第一流道的深度与所述第二流道的深度相同;Preferably, the depth of the first flow channel is the same as the depth of the second flow channel;
所述第一锥面的深度大于所述第二锥面的深度,所述第一锥面的倾斜角度大于所述第二锥面的倾斜角度;The depth of the first conical surface is greater than the depth of the second conical surface, and the inclination angle of the first conical surface is greater than the inclination angle of the second conical surface;
所述第一柱面的深度小于所述第二柱面的深度,所述第一柱面的内径小于所述第二柱面的内径;所述第一柱面的内径与所述第一锥面的最小内径相同,所述第二柱面的内径与所述第二锥面的最小内径相同;The depth of the first cylinder is smaller than the depth of the second cylinder, the inner diameter of the first cylinder is smaller than the inner diameter of the second cylinder; the inner diameter of the first cylinder is the same as the first cone The minimum inner diameter of the surface is the same, and the inner diameter of the second cylindrical surface is the same as the minimum inner diameter of the second conical surface;
两个所述第一锥面的中心距小于两个所述第二锥面的中心距;The center-to-center distance of the two first conical surfaces is smaller than the center-to-center distance of the two second conical surfaces;
其中一个所述清洗体上的第一柱面的轴线、另一个所述清洗体上的第二柱面的轴线、所述清洗体的轴线三者共面。The axis of the first cylindrical surface on one of the cleaning bodies, the axis of the second cylindrical surface on the other cleaning body, and the axis of the cleaning body are coplanar.
优选地,所述第一锥面的倾斜角度与所述第二锥面的倾斜角度均为锐角, 且均小于45°。Preferably, the inclination angle of the first conical surface and the inclination angle of the second conical surface are both acute angles, and both are less than 45°.
优选地,所述清洗体的轴线穿过所述台体的中心,且所述第一锥面与所述第二锥面的最大内径相同。Preferably, the axis of the cleaning body passes through the center of the table body, and the first conical surface and the second conical surface have the same maximum inner diameter.
优选地,所述第一锥面的深度与所述第二锥面的深度均大于所述重合口的深度。Preferably, the depth of the first conical surface and the depth of the second conical surface are both greater than the depth of the coincident opening.
优选地,两个所述清洗体相靠近的表面上均开设有四个均布的声道,所述声道贯穿至对应的第一锥面和第二锥面,当两个所述清洗体对合在一起时,各所述声道组合成四个圆柱孔。Preferably, four evenly distributed channels are opened on the surfaces of the two cleaning bodies that are close to each other, and the channels penetrate to the corresponding first and second cone surfaces. When the two cleaning bodies are When paired together, each of the channels combines into four cylindrical holes.
优选地,所述超声波发射头密封设置在所述密封环上,所述密封环上开设有四个安装孔,且四个所述安装孔分别与所述声道组合成的四个圆柱孔同轴线。Preferably, the ultrasonic transmitting head is sealed on the sealing ring, and the sealing ring is provided with four mounting holes, and the four mounting holes are respectively the same as the four cylindrical holes formed by the sound channel. axis.
优选地,所述密封环密封固定在其中一个所述清洗体上,另一个所述清洗体上固定有若干个密封圈,并通过所述密封圈插接在所述密封环内。Preferably, the sealing ring is sealed and fixed on one of the cleaning bodies, and a plurality of sealing rings are fixed on the other cleaning body, and are inserted into the sealing ring through the sealing rings.
优选地,所述支架上设置有若干个导柱,插接在所述密封环内的所述清洗体上固定滑环,所述滑环滑动设置在所述导柱上。Preferably, a plurality of guide posts are provided on the bracket, a slip ring is fixed on the cleaning body inserted in the sealing ring, and the slip ring is slidably arranged on the guide posts.
优选地,插接在所述密封环内的所述清洗体上的圆管上设置有波纹管。Preferably, a bellows is provided on the circular pipe inserted on the cleaning body in the sealing ring.
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)本发明通过对清洗液的流道结构进行改进,形成结构不同的第一流道和第二流道,进而形成一种非均布的形式,使得液体流动产生改变,形成不同方向的交错流动,进而提高了冲洗效果;(1) The present invention forms a first flow channel and a second flow channel with different structures by improving the flow channel structure of the cleaning liquid, thereby forming a non-uniform distribution form, so that the liquid flow is changed, and the interlacing of different directions is formed. flow, thereby improving the flushing effect;
(2)本发明的流道采用锥面和柱面结合的方式,一方面使得液体的流向产生改变,使得在第二流道内的液体形成分流,一部分液体串流至第一流道内并在第一流道和第二流道内形成涡流,串流的液体同时与第一流道内的液体产生汇合,进一步增加了液体的紊乱程度,提高了搅拌冲洗的效果;另一方面通过锥面对合的方式,形成类似于球腔的结构,当超声波射入后,声波会在对合在一起的两个锥面内 形成多次来回的反射,形成回声效果,进而使得超声波能够充斥在流道内,进而保证超声波能够在流动的液体内充分产生超声清洗的作用;(2) The flow channel of the present invention adopts the combination of the conical surface and the cylindrical surface. On the one hand, the flow direction of the liquid is changed, so that the liquid in the second flow channel forms a split flow, and a part of the liquid flows into the first flow channel and flows in the first flow channel. A vortex is formed in the channel and the second channel, and the liquid flowing in the series merges with the liquid in the first channel at the same time, which further increases the degree of turbulence of the liquid and improves the effect of stirring and washing; Similar to the structure of the spherical cavity, when the ultrasonic wave is injected, the sound wave will form multiple back and forth reflections in the two conical surfaces that are combined together, forming an echo effect, so that the ultrasonic wave can be flooded in the flow channel, thereby ensuring that the ultrasonic wave can Fully produce the effect of ultrasonic cleaning in the flowing liquid;
(3)本发明通过密封环的设置,方便的两个对合在一起的清洗体的密封,同时通过支架的设置,也方便其中一个清洗体的轴向位移,进而方便取放被清洗物;(3) The present invention facilitates the sealing of two butt-joined cleaning bodies through the arrangement of the sealing ring, and also facilitates the axial displacement of one of the cleaning bodies through the arrangement of the bracket, thereby facilitating the taking and placing of the objects to be cleaned;
(4)本发明能够与外部的过滤装置相连接,进而能够对液体内的污物进行过滤,进而能够相对持久的保持清洗液的清洁度,降低对被清洗物的二次污染。(4) The present invention can be connected with an external filtering device, thereby filtering the dirt in the liquid, thereby maintaining the cleanliness of the cleaning liquid relatively lastingly and reducing secondary pollution to the objects to be cleaned.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为本发明实施例提供的一种非均布式超声波清洗装置的结构示意图;1 is a schematic structural diagram of a non-uniform ultrasonic cleaning device provided by an embodiment of the present invention;
图2为清洗单元的结构立体图;Fig. 2 is the structural perspective view of the cleaning unit;
图3为图2的爆炸图;Fig. 3 is the exploded view of Fig. 2;
图4为清洗体的立体图;4 is a perspective view of a cleaning body;
图5为清洗体的俯视图;Fig. 5 is the top view of cleaning body;
图6为图5中A-A向的剖视图;Fig. 6 is the sectional view of A-A in Fig. 5;
图7为图2的俯视图;Fig. 7 is the top view of Fig. 2;
图8为图7的透视图;Fig. 8 is the perspective view of Fig. 7;
图9为图7中B-B向的剖视图;Figure 9 is a sectional view taken along the direction B-B in Figure 7;
图10为本实施例中的模拟图一;FIG. 10 is a simulation diagram 1 in this embodiment;
图11为本实施例中的模拟图二;Fig. 11 is a simulation diagram 2 in this embodiment;
图12为本实施例中的模拟图三;Fig. 12 is the simulation diagram 3 in this embodiment;
图13为对比例1中的模拟图一;Figure 13 is a simulation diagram 1 in Comparative Example 1;
图14为对比例1中的模拟图二;Fig. 14 is the simulation diagram 2 in the comparative example 1;
图15为对比例1中的模拟图三;Fig. 15 is the simulation diagram 3 in the comparative example 1;
图16为对比例2中的模拟图一;Figure 16 is a simulation diagram 1 in Comparative Example 2;
图17为对比例2中的模拟图二;Figure 17 is a simulation diagram 2 in Comparative Example 2;
图18为对比例2中的模拟图三;Fig. 18 is the simulation diagram 3 in the comparative example 2;
图19为对比例3中的模拟图;Figure 19 is a simulation diagram in Comparative Example 3;
附图标记说明:Description of reference numbers:
01-支架、02-导柱、03-滑环、04-波纹管、05-限位环;01-bracket, 02-guide post, 03-slip ring, 04-bellows, 05-limiting ring;
1-清洗体、11-第一流道、111-第一锥面、112-第一柱面、12-第二流道、121-第二锥面、122-第二柱面、13-台体、14-重合口、15-声道、2-圆管、3-密封环、31-密封圈、4-超声波发射头。1-cleaning body, 11-first flow channel, 111-first conical surface, 112-first cylindrical surface, 12-second flow channel, 121-second conical surface, 122-second cylindrical surface, 13-table body , 14- coincidence port, 15-channel, 2-round tube, 3-sealing ring, 31-sealing ring, 4-ultrasonic transmitter.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例Example
如图1所示,本发明提供了一种非均布式超声波清洗装置,包括支架01,支架01上设置有清洗单元;结合图2和图3,清洗单元包括两个对合在一起柱状的清洗体1,两个清洗体1通过一密封环3密封相接,且其中一个清洗体1能够相对于另一个清洗体1产生轴向位移;两个清洗体1上均设置有一圆管2,两个圆管2分别与外部的过滤装置相连接;As shown in FIG. 1, the present invention provides a non-uniform ultrasonic cleaning device, including a bracket 01, and a cleaning unit is arranged on the bracket 01; with reference to FIG. 2 and FIG. Cleaning body 1, two cleaning bodies 1 are sealed and connected by a sealing ring 3, and one of the cleaning bodies 1 can produce axial displacement relative to the other cleaning body 1; both cleaning bodies 1 are provided with a circular tube 2, The two circular tubes 2 are respectively connected with the external filtering device;
即整个清洗单元置于支架01上,密封环3实现两个清洗体1的密封,在 本实施例中二者的密封通过密封圈31实现,如图9所示,其中一个清洗体1与密封环3密封固定,另一个则插接在密封环3内,而在插接在密封环3内的清洗体1的外壁上固定了若干个O型密封圈,并相应在密封环3内开设若干个密封环槽,以供O型密封圈抵紧,进一步的为了方便清洗体1的位移,密封环3的内壁需尽量光整;另外为了方便其中一个清洗体1的轴向位移,在支架01上设置若干个导柱02,在图1中上方的清洗体1的外壁上固定一滑环03,滑环03嵌套在导柱02上,进而实现轴向的导向,此外还可在导柱02上固定限位环05,以限制清洗体1进一步下移;That is, the entire cleaning unit is placed on the bracket 01, and the sealing ring 3 realizes the sealing of the two cleaning bodies 1. In this embodiment, the sealing of the two is realized by the sealing ring 31. As shown in FIG. 9, one of the cleaning bodies 1 and the sealing The ring 3 is sealed and fixed, the other is inserted in the sealing ring 3, and a number of O-rings are fixed on the outer wall of the cleaning body 1 inserted in the sealing ring 3, and a number of O-rings are correspondingly opened in the sealing ring 3 There is a sealing ring groove for the O-shaped sealing ring to be tightly pressed. Further, in order to facilitate the displacement of the cleaning body 1, the inner wall of the sealing ring 3 should be as smooth as possible; in addition, in order to facilitate the axial displacement of one of the cleaning bodies 1 A number of guide posts 02 are set on the upper part, and a slip ring 03 is fixed on the outer wall of the upper cleaning body 1 in FIG. A limit ring 05 is fixed on the 02 to limit the further downward movement of the cleaning body 1;
进一步的,考虑到其中一个清洗体1能够轴向移动,在该清洗体1的圆管2上设置了一段波纹管04,进而为该清洗体1的位移提供空间;对于过滤装置来说,该过滤装置可采用现有技术中的过滤设备,具体的本实施例不做详述,例如现有技术中的液体过滤器,需要注意的是,该过滤装置还需额外接入一水泵,以为清洗液提供流动的动力,使得清洗液形成循环流动。Further, considering that one of the cleaning bodies 1 can move axially, a section of bellows 04 is arranged on the circular tube 2 of the cleaning body 1, thereby providing space for the displacement of the cleaning body 1; for the filter device, the The filtering device can use the filtering equipment in the prior art, which is not described in detail in this embodiment, such as the liquid filter in the prior art. It should be noted that the filtering device needs to be connected to an additional water pump for cleaning The liquid provides the power to flow, so that the cleaning liquid forms a circulating flow.
结合图4和图5,清洗体1上开设有两个均布的第一流道11和两个均布的第二流道12,第一流道11与第二流道12相间排列,即第一流道11与第二流道12形成90度夹角,其中第一流道11由第一锥面111和第一柱面112组成,第二流道12由第二锥面121和第二柱面122组成,两个第一流道11和两个第二流道12相互重叠形成四个重合口14和一个台体13,即两个第一锥面111与两个第二锥面121相互重叠形成四个重合口14和一个台体13,也意味着两个第一锥面111的最大外径处的圆不相交、两个第二锥面121的最大外径处的圆不相交;4 and 5, the cleaning body 1 is provided with two evenly distributed first flow channels 11 and two evenly distributed second flow channels 12, the first flow channels 11 and the second flow channels 12 are arranged alternately, that is, the first flow channel The channel 11 and the second channel 12 form an included angle of 90 degrees, wherein the first channel 11 is composed of a first conical surface 111 and a first cylindrical surface 112, and the second channel 12 is composed of a second conical surface 121 and a second cylindrical surface 122 Composition, two first flow channels 11 and two second flow channels 12 overlap each other to form four overlapping ports 14 and one platform 13, that is, two first conical surfaces 111 and two second conical surfaces 121 overlap each other to form four The number of coincident openings 14 and the platform body 13 also means that the circles at the maximum outer diameters of the two first conical surfaces 111 do not intersect, and the circles at the maximum outer diameters of the two second conical surfaces 121 do not intersect;
为了实现液体流向的改变,在上述结构基础上,还需其中一个清洗体1的第一流道11与另一个清洗体1的第二流道12至少有一部分重叠,即如图8的透视图所示,加粗的为其中一个清洗体1的流道,未加粗的为另一个清洗体1的流道,二者产生重叠;同时第一锥面111与第二锥面112的深度、倾斜角度均不同,第一柱面112与第二柱面122的深度、内径均不同;第一锥面111、 第一柱面112、第二锥面121以及第二柱面122的轴线均与清洗体1的轴线相平行,同时第一锥面111与第一柱面112同轴、第二锥面121与第二柱面122同轴,且两个第一锥面111的中心距与两个第二锥面112的中心距不相同;但是需注意第一锥面111的深度与第二锥面121的深度均大于重合口14的深度;In order to realize the change of the liquid flow direction, on the basis of the above structure, the first flow channel 11 of one cleaning body 1 and the second flow channel 12 of the other cleaning body 1 should at least partially overlap, that is, as shown in the perspective view of FIG. 8 . As shown in the figure, the flow channel of one cleaning body 1 is bolded, and the flow channel of the other cleaning body 1 is not bolded, and the two overlap; The angles are different, the depth and inner diameter of the first cylindrical surface 112 and the second cylindrical surface 122 are different; the axes of the first conical surface 111, the first cylindrical surface 112, the second conical surface 121 and the The axes of the body 1 are parallel to each other, the first conical surface 111 is coaxial with the first cylindrical surface 112, the second conical surface 121 is coaxial with the second cylindrical surface 122, and the center distance of the two first conical surfaces 111 is the same as that of the two The center distance of the second conical surface 112 is different; however, it should be noted that the depth of the first conical surface 111 and the depth of the second conical surface 121 are both greater than the depth of the coincident opening 14;
具体的,如图6所示,第一流道11的深度与第二流道11的深度相同;第一锥面111的深度(h1)大于第二锥面112的深度(h2),第一锥面111的倾斜角度(α)小于第二锥面112的倾斜角度(β);第一锥面111与第二锥面112的最大内径相同(即R1=R2);第一柱面112的深度小于第二柱面122的深度,第一柱面112的内径(r1)小于第二柱面122的内径(r2);第一柱面112的内径(r1)与第一锥面111的最小内径相同,第二柱面122的内径(r2)与第二锥面121的最小内径相同;两个第一锥面111的中心距小于两个第二锥面121的中心距,即图3中的台体13的一个面呈中间细两端粗的结构(加粗部位);另外其中一个清洗体1上的第一柱面112的轴线、另一个清洗体1上的第二柱面122的轴线、清洗体1的轴线三者共面,即如图8中所示,其中一个清洗体1相对于另一个清洗体1转动了90度,因此形成重叠后,上述的三者共面。Specifically, as shown in FIG. 6 , the depth of the first flow channel 11 is the same as the depth of the second flow channel 11 ; the depth (h1) of the first conical surface 111 is greater than the depth (h2) of the second conical surface 112, and the first The inclination angle (α) of the surface 111 is smaller than the inclination angle (β) of the second conical surface 112 ; the maximum inner diameters of the first conical surface 111 and the second conical surface 112 are the same (ie R1=R2 ); the depth of the first cylindrical surface 112 less than the depth of the second cylindrical surface 122, the inner diameter (r1) of the first cylindrical surface 112 is smaller than the inner diameter (r2) of the second cylindrical surface 122; the inner diameter (r1) of the first cylindrical surface 112 and the minimum inner diameter of the first tapered surface 111 In the same way, the inner diameter (r2) of the second cylindrical surface 122 is the same as the minimum inner diameter of the second conical surface 121; One surface of the table body 13 has a structure with a thin middle and thick ends (bold parts); in addition, the axis of the first cylindrical surface 112 on one of the cleaning bodies 1 and the axis of the second cylindrical surface 122 on the other cleaning body 1 . The axes of the cleaning bodies 1 are coplanar, that is, as shown in FIG. 8 , one of the cleaning bodies 1 is rotated 90 degrees relative to the other cleaning body 1 , so after overlapping, the above three are coplanar.
进一步的,清洗体1的轴线穿过台体13的中心,第一锥面111的倾斜角度与第二锥面121的倾斜角度均为锐角,且均小于45°;Further, the axis of the cleaning body 1 passes through the center of the table body 13, and the inclination angle of the first conical surface 111 and the inclination angle of the second conical surface 121 are both acute angles, and both are less than 45°;
进一步的,由于存在两个第一流道11和两个第二流道22,因此在密封环3的四周设置了四个沿周向均匀分布超声波发射头4,该超声波发射头4为现有装置,例如其可以是发射超声波的工具头,其连接有变幅杆、换能器、超声波发生器等,从而为本申请提高超声波,并使得超声波的发射方向与清洗体1的轴向垂直;Further, since there are two first flow channels 11 and two second flow channels 22, four ultrasonic transmitting heads 4 are arranged around the sealing ring 3 evenly distributed in the circumferential direction, and the ultrasonic transmitting heads 4 are existing devices. , for example, it can be a tool head that emits ultrasonic waves, and it is connected with a horn, a transducer, an ultrasonic generator, etc., so as to improve the ultrasonic wave for the application, and make the emission direction of the ultrasonic wave perpendicular to the axial direction of the cleaning body 1;
为了给超声波提供声道15,如图4所示,两个清洗体1相靠近的表面上均开设有四个均布的声道15,声道15贯穿至对应的第一锥面111和第二锥面121,当两个清洗体1对合在一起时,各声道15组合成四个圆柱孔,而密封环3上 则开设有四个安装孔,且四个安装孔分别与声道15组合成的四个圆柱孔同轴线,超声波发射头4则密封在密封环3的四个安装孔内,最终实现超声波的发射;In order to provide channels 15 for ultrasonic waves, as shown in FIG. 4 , four evenly distributed channels 15 are opened on the surfaces of the two cleaning bodies 1 that are close to each other, and the channels 15 penetrate to the corresponding first cone surface 111 and the first The two-cone surface 121, when the two cleaning bodies 1 are combined together, each channel 15 is combined into four cylindrical holes, and the sealing ring 3 is provided with four mounting holes, and the four mounting holes are respectively connected with the channel The four cylindrical holes formed by 15 are coaxial lines, and the ultrasonic transmitting head 4 is sealed in the four mounting holes of the sealing ring 3 to finally realize the transmission of ultrasonic waves;
从图4中和9中可以看出通过锥面对合的方式,形成类似于球腔的结构,当超声波射入后,声波会在对合在一起的两个锥面内形成多次来回的反射,形成回声效果,进而使得超声波能够充斥在流道内,进而保证超声波能够在流动的液体内充分产生超声清洗的作用。It can be seen from Figures 4 and 9 that a structure similar to a spherical cavity is formed by the way of conical surfaces. Reflected to form an echo effect, so that the ultrasonic wave can be flooded in the flow channel, thereby ensuring that the ultrasonic wave can fully produce the effect of ultrasonic cleaning in the flowing liquid.
进一步的,根据本实施例,我们对本实施例进行液体流向的模拟并做了两个对比例,其中模拟软件为Solidworks中的FloXpress(第一关定性流量分析工具);Further, according to this embodiment, we simulate the liquid flow direction in this embodiment and make two comparative examples, wherein the simulation software is FloXpress (the first qualitative flow analysis tool) in Solidworks;
特别说明,由于该模拟需要对入口和出口进行封堵,因此在实际模拟的过程中,在两个圆管2处均设置了一个零件用于密封;另外由于附图不允许存在颜色,因此图10-图19均采用了灰度的显示,即通过深浅进行显示,根据实际仿真,速度越低颜色越呈蓝色,速度越高颜色越呈红色,因此在图中的速度图例中,被灰度后,蓝色和红色都变成深色,但是根据实际情况,速度大的集中在流道处,而在圆管2内的深色则代表是偏向蓝色的。In particular, since the simulation needs to block the inlet and outlet, in the actual simulation process, a part is set at the two circular tubes 2 for sealing; 10-Fig. 19 all use grayscale display, that is, display by shades. According to the actual simulation, the lower the speed, the bluer the color, and the higher the speed, the redder the color. Therefore, in the speed legend in the figure, the color is grayed out. After 10 degrees, both blue and red become dark, but according to the actual situation, the high speed is concentrated in the flow channel, and the dark color in the circular tube 2 means that it is biased towards blue.
本实施例和对比例采用相同的参数进行,同时两个清洗体1的错位角度一样,即都是其中一个相对于另一个转动了90度,具体如下:The present embodiment and the comparative example are carried out with the same parameters, and at the same time, the dislocation angles of the two cleaning bodies 1 are the same, that is, one of them is rotated 90 degrees relative to the other, as follows:
流体fluid
WaterWater
入口容积流量1 Inlet volume flow 1
Figure PCTCN2020131480-appb-000001
Figure PCTCN2020131480-appb-000001
环境压力1 ambient pressure 1
Figure PCTCN2020131480-appb-000002
Figure PCTCN2020131480-appb-000002
Figure PCTCN2020131480-appb-000003
Figure PCTCN2020131480-appb-000003
结果result
名称name UnitUnit 数值Numerical value
最大速度Maximum speed m/sm/s 178.093178.093
对于本实施例:For this example:
如图10所示,可以看出液体的流向产生改变,在第二流道12内的液体形成分流,一部分液体串流至第一流道11内并在第一流道11和第二流道12内形成涡流(旋转的液流),串流的液体同时与第一流道11内的液体产生汇合,进一步增加了液体的紊乱程度,提高了搅拌冲洗的效果;图11为俯视的图,图12为在图10的基础将零件虚化后的示意图,以便更方便看到流道的边界和液体流向。As shown in FIG. 10 , it can be seen that the flow direction of the liquid changes, the liquid in the second flow channel 12 forms a split flow, and a part of the liquid flows into the first flow channel 11 and flows in the first flow channel 11 and the second flow channel 12 . A vortex (rotating liquid flow) is formed, and the liquid flowing in the series merges with the liquid in the first flow channel 11 at the same time, which further increases the degree of turbulence of the liquid and improves the effect of stirring and washing; FIG. 11 is a top view, and FIG. 12 is a Based on Figure 10, the schematic diagram of the parts is blurred, so that it is easier to see the boundary of the flow channel and the flow direction of the liquid.
对比例1:Comparative Example 1:
如图13和图14所示,此时的清洗体1的流道结构产生改变,此时的两个第一流道11和两个第二流道12呈周向均匀分布,且第一流道11和第二流道12的第一锥面111的最大内径相同,且相对的两个第一锥面111的中心距与相对的两个第二锥面121的中心距相同,即形成的台体13的四个边是周向均匀分布;第一流道11与第二流道12的区别在:第一柱面112和第二柱面122的内径和深度不同,第一锥面111的倾斜角度与第二锥面121不同以及深度也不同;As shown in FIG. 13 and FIG. 14 , the flow channel structure of the cleaning body 1 is changed at this time. At this time, the two first flow channels 11 and the two second flow channels 12 are evenly distributed in the circumferential direction, and the first flow channels 11 It is the same as the maximum inner diameter of the first conical surface 111 of the second flow channel 12, and the center distance of the two opposite first conical surfaces 111 is the same as the center distance of the two opposite second conical surfaces 121, that is, the truncated body is formed. The four sides of 13 are evenly distributed in the circumferential direction; the difference between the first flow channel 11 and the second flow channel 12 is: the inner diameter and depth of the first cylindrical surface 112 and the second cylindrical surface 122 are different, and the inclination angle of the first conical surface 111 is different. Different from the second conical surface 121 and also different in depth;
对比例1与本实施例的改变处在与:“相对的两个第一锥面111的中心距与相对的两个第二锥面121的中心距相同”,对比例1进一步提高了流道的均布;The difference between the comparative example 1 and this embodiment is: "the center distance of the two opposite first conical surfaces 111 is the same as the center distance of the two opposite second conical surfaces 121", the comparative example 1 further improves the flow channel uniform distribution;
如图14和图15所示,可以看出液体的流向虽然有一定的改变,但产生的只是液体被重合口14分割,而未产生本实施例的“串流”,进而也没有形成旋转液流;As shown in Figures 14 and 15, it can be seen that although the flow direction of the liquid has changed to a certain extent, the only result is that the liquid is divided by the coincidence port 14, but the "serial flow" of this embodiment is not produced, and furthermore, no rotating liquid is formed. flow;
其中,图13为在图15的基础上流道的透视图;图14为在图15的基础将零件虚化后的示意图,以便更方便看到流道的边界和液体流向。13 is a perspective view of the flow channel on the basis of FIG. 15 ; FIG. 14 is a schematic diagram after the parts are virtualized on the basis of FIG. 15 , so as to more easily see the boundary of the flow channel and the flow direction of the liquid.
对比例2:Comparative Example 2:
如图16和图17所示,此时的清洗体1的流道结构产生改变,此时的两个第一流道11和两个第二流道12大小结构完全一样且呈周向均匀分布;As shown in FIG. 16 and FIG. 17 , the flow channel structure of the cleaning body 1 is changed at this time, and the size and structure of the two first flow channels 11 and the two second flow channels 12 at this time are exactly the same and evenly distributed in the circumferential direction;
对比2也本实施例的改变处在于:“采用了均布式的结构”,即对比例2的流道是周向均分布的;In contrast 2, the change in this embodiment is: "a uniformly distributed structure is adopted", that is, the flow channels of comparative example 2 are evenly distributed in the circumferential direction;
如图17和图18所示,可以看出液体的流向虽然有一定的改变,但产生的只是液体被重合口15分割,而未产生本实施例的“串流”,进而也没有形成旋转液流,与对比例1比较类似;As shown in Fig. 17 and Fig. 18 , it can be seen that although the flow direction of the liquid has changed to some extent, the only result is that the liquid is divided by the coincidence port 15, and the "serial flow" of this embodiment is not generated, and furthermore, no rotating liquid is formed. flow, which is similar to that of Comparative Example 1;
其中,图16为在图18的基础上流道的透视图;图17为在图18的基础将零件虚化后的示意图,以便更方便看到流道的边界和液体流向。16 is a perspective view of the flow channel on the basis of FIG. 18 ; FIG. 17 is a schematic diagram after the parts are virtualized on the basis of FIG. 18 , so that the boundary of the flow channel and the flow direction of the liquid can be more easily seen.
对比例3:Comparative Example 3:
如图19所示,该对比例是在对比2的基础上将两个清洗体1的四个流道两两同轴后的模拟图,可以看出,同轴后相当于存在了直通的通道,因此可以看出连分流的效果都降低了,更没有“串流”形成的旋转气流。As shown in Figure 19, this comparative example is a simulation diagram after the four flow channels of the two cleaning bodies 1 are coaxial two by two on the basis of the comparison 2. It can be seen that there is a straight channel after being coaxial. , so it can be seen that even the effect of shunt flow is reduced, and there is no swirling airflow formed by "serial flow".
综上可以看出,本实施例通过第一流道11和第二流道12结构的不同,形成非均布的流道设置,进而能够对液体形成分流,一部分液体串流至第一流道11内并在第一流道11和第二流道12内形成涡流,串流的液体同时与第一流道11内的液体产生汇合,进一步增加了液体的紊乱程度,提高了搅拌冲洗的效果。From the above, it can be seen that in this embodiment, a non-uniform flow channel arrangement is formed due to the difference in the structure of the first flow channel 11 and the second flow channel 12 , which can further divide the liquid, and a part of the liquid flows into the first flow channel 11 A vortex is formed in the first flow channel 11 and the second flow channel 12, and the liquid flowing in the series merges with the liquid in the first flow channel 11 at the same time, which further increases the degree of turbulence of the liquid and improves the effect of stirring and flushing.
使用时,该清洗装置通过圆管2和波纹管04与外部的过滤装置相连接,并通过水泵为清洗液提供循环的动力;当需要清洗时通过移动图1中上方的清洗体1,从而将两个对合清洗体1分离,进而将被清洗物置于锥面内,然后在放下上方的清洗体1使其插接在密封环3内,随后通入清洗液并发射超声波, 通过超声波和清洗液双重作用实现清洗,在此过程中,清洗液形成旋转液流增加冲洗作用,超声波也利用对合的锥面在流动的液体内充分产生超声清洗的作用,最终提高整体的清洗效果;在清洗液循环的过程中,外部的过滤装置能够对杂质进行过滤,降低对被清洗物的二次污染;When in use, the cleaning device is connected to the external filter device through the circular pipe 2 and the bellows 04, and provides the power to circulate the cleaning liquid through the water pump; The two opposite cleaning bodies 1 are separated, and then the object to be cleaned is placed in the cone surface, and then the cleaning body 1 above is put down to be inserted into the sealing ring 3, and then the cleaning liquid is introduced and ultrasonic waves are emitted. The dual action of the liquid achieves cleaning. During this process, the cleaning liquid forms a rotating liquid flow to increase the washing effect, and the ultrasonic wave also uses the opposing cone surface to fully produce the effect of ultrasonic cleaning in the flowing liquid, which ultimately improves the overall cleaning effect. In the process of liquid circulation, the external filter device can filter the impurities and reduce the secondary pollution to the objects to be cleaned;
此外需要注意的时,本清洗装置由于主要的清洗位置在第一锥面111和第二锥面121内,因此整体上看本清洗装置能够清洗的空间相对较小,因此本清洗装置更加适应于小物件的清洗,即在清洗的过程中,不能放入过大的物体而占据了绝大部分的清洗空间,而使得液流循环受到较大的影响;同时考虑到清洗较小物体,可在图1下方的清洗体1的第一柱面112和第二柱面122靠近锥面的位置处设置一个十字支架,启动辅助支撑作用,需要注意的是,十字支架尽可能细些,以降低对液流的影响。In addition, it should be noted that since the main cleaning positions of the cleaning device are in the first conical surface 111 and the second conical surface 121, the overall cleaning space of the cleaning device is relatively small, so the cleaning device is more suitable for The cleaning of small objects, that is, in the process of cleaning, can not put too large objects and occupy most of the cleaning space, which will greatly affect the liquid flow circulation; at the same time, considering the cleaning of small objects, it can be A cross bracket is set at the position of the first cylindrical surface 112 and the second cylindrical surface 122 of the cleaning body 1 below Fig. 1 near the tapered surface to activate the auxiliary support function. It should be noted that the cross bracket should be as thin as possible to reduce the impact on the effect of liquid flow.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention. Thus, provided that these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims (10)

  1. 一种非均布式超声波清洗装置,其特征在于,包括支架,所述支架上设置有清洗单元,所述清洗单元包括两个对合在一起柱状的清洗体,两个所述清洗体通过一密封环密封相接,且其中一个所述清洗体能够相对于另一个所述清洗体产生轴向位移;两个所述清洗体上均设置有一圆管,两个所述圆管分别与外部的过滤装置相连接;A non-uniform ultrasonic cleaning device is characterized in that it includes a bracket on which a cleaning unit is arranged, the cleaning unit includes two column-shaped cleaning bodies that are combined together, and the two cleaning bodies pass through a The sealing rings are sealed and connected, and one of the cleaning bodies can be axially displaced relative to the other cleaning body; a circular tube is provided on the two cleaning bodies, and the two circular tubes are respectively connected with the external The filter device is connected;
    所述清洗体上开设有两个均布的第一流道和两个均布的第二流道,所述第一流道与所述第二流道相间排列,且相互重叠形成四个重合口和一个台体;其中一个所述清洗体的第一流道与另一个所述清洗体的第二流道至少有一部分重叠;The cleaning body is provided with two evenly distributed first flow channels and two evenly distributed second flow channels, the first flow channels and the second flow channels are arranged alternately and overlap each other to form four overlapping ports and a table body; wherein the first flow channel of one of the cleaning bodies and the second flow channel of the other cleaning body at least partially overlap;
    其中所述第一流道由第一锥面和第一柱面组成,所述第二流道由第二锥面和第二柱面组成,且所述第一锥面与第二锥面的深度、倾斜角度均不同,所述第一柱面与所述第二柱面的深度、内径均不同;所述第一锥面、第一柱面、第二锥面以及第二柱面的轴线均与所述清洗体的轴线相平行,且两个所述第一锥面的中心距与两个所述第二锥面的中心距不相同;The first flow channel is composed of a first conical surface and a first cylindrical surface, the second flow channel is composed of a second conical surface and a second cylindrical surface, and the depth of the first conical surface and the second conical surface , the inclination angles are different, the depth and inner diameter of the first cylinder and the second cylinder are different; the axes of the first cone, the first cylinder, the second cone and the second cylinder are all different. It is parallel to the axis of the cleaning body, and the center distance of the two first conical surfaces is different from the center distance of the two second conical surfaces;
    所述密封环上设置有四个沿周向均匀分布超声波发射头,所述超声波发射头发射的超声波延伸至所述第一流道和所述第二流道内,且超声波的出射方向与所述清洗体的轴线相垂直。The sealing ring is provided with four ultrasonic transmitting heads evenly distributed along the circumferential direction, the ultrasonic waves emitted by the ultrasonic transmitting heads extend into the first flow channel and the second flow channel, and the exit direction of the ultrasonic waves is the same as that of the cleaning. The axis of the body is perpendicular.
  2. 如权利要求1所述的一种非均布式超声波清洗装置,其特征在于,所述第一流道的深度与所述第二流道的深度相同;The non-uniform ultrasonic cleaning device according to claim 1, wherein the depth of the first flow channel is the same as the depth of the second flow channel;
    所述第一锥面的深度大于所述第二锥面的深度,所述第一锥面的倾斜角度大于所述第二锥面的倾斜角度;The depth of the first conical surface is greater than the depth of the second conical surface, and the inclination angle of the first conical surface is greater than the inclination angle of the second conical surface;
    所述第一柱面的深度小于所述第二柱面的深度,所述第一柱面的内径小于所述第二柱面的内径;所述第一柱面的内径与所述第一锥面的最小内径相同,所述第二柱面的内径与所述第二锥面的最小内径相同;The depth of the first cylinder is smaller than the depth of the second cylinder, the inner diameter of the first cylinder is smaller than the inner diameter of the second cylinder; the inner diameter of the first cylinder is the same as the first cone The minimum inner diameter of the surface is the same, and the inner diameter of the second cylindrical surface is the same as the minimum inner diameter of the second conical surface;
    两个所述第一锥面的中心距小于两个所述第二锥面的中心距;The center-to-center distance of the two first conical surfaces is smaller than the center-to-center distance of the two second conical surfaces;
    其中一个所述清洗体上的第一柱面的轴线、另一个所述清洗体上的第二柱面的轴线、所述清洗体的轴线三者共面。The axis of the first cylindrical surface on one of the cleaning bodies, the axis of the second cylindrical surface on the other cleaning body, and the axis of the cleaning body are coplanar.
  3. 如权利要求2所述的一种非均布式超声波清洗装置,其特征在于,所述第一锥面的倾斜角度与所述第二锥面的倾斜角度均为锐角,且均小于45°。The non-uniform ultrasonic cleaning device according to claim 2, wherein the inclination angle of the first cone surface and the inclination angle of the second cone surface are both acute angles, and both are less than 45°.
  4. 如权利要求2所述的一种非均布式超声波清洗装置,其特征在于,所述清洗体的轴线穿过所述台体的中心,且所述第一锥面与所述第二锥面的最大内径相同。The non-uniform ultrasonic cleaning device according to claim 2, wherein the axis of the cleaning body passes through the center of the table body, and the first conical surface and the second conical surface The maximum inner diameter is the same.
  5. 如权利要求2所述的一种非均布式超声波清洗装置,其特征在于,所述第一锥面的深度与所述第二锥面的深度均大于所述重合口的深度。The non-uniform ultrasonic cleaning device according to claim 2, wherein the depth of the first conical surface and the depth of the second conical surface are both greater than the depth of the coincident opening.
  6. 如权利要求1所述的一种非均布式超声波清洗装置,其特征在于,两个所述清洗体相靠近的表面上均开设有四个均布的声道,所述声道贯穿至对应的第一锥面和第二锥面,当两个所述清洗体对合在一起时,各所述声道组合成四个圆柱孔。The non-uniform ultrasonic cleaning device according to claim 1, wherein four uniformly distributed channels are opened on the surfaces of the two cleaning bodies that are close to each other, and the channels run through to the corresponding The first cone surface and the second cone surface, when the two cleaning bodies are butted together, each of the channels is combined into four cylindrical holes.
  7. 如权利要求6所述的一种非均布式超声波清洗装置,其特征在于,所述超声波发射头密封设置在所述密封环上,所述密封环上开设有四个安装孔,且四个所述安装孔分别与所述声道组合成的四个圆柱孔同轴线。The non-uniform ultrasonic cleaning device according to claim 6, wherein the ultrasonic transmitter is sealed on the sealing ring, and the sealing ring is provided with four mounting holes, and the four The installation holes are respectively coaxial with the four cylindrical holes formed by the sound channel.
  8. 如权利要求1所述的一种非均布式超声波清洗装置,其特征在于,所述密封环密封固定在其中一个所述清洗体上,另一个所述清洗体上固定有若干个密封圈,并通过所述密封圈插接在所述密封环内。The non-uniform ultrasonic cleaning device according to claim 1, wherein the sealing ring is sealed and fixed on one of the cleaning bodies, and a plurality of sealing rings are fixed on the other cleaning body, and inserted into the sealing ring through the sealing ring.
  9. 如权利要求1所述的一种非均布式超声波清洗装置,其特征在于,所述支架上设置有若干个导柱,插接在所述密封环内的所述清洗体上固定滑环,所述滑环滑动设置在所述导柱上。The non-uniform ultrasonic cleaning device according to claim 1, wherein a plurality of guide posts are arranged on the bracket, and a slip ring is fixed on the cleaning body inserted in the sealing ring, The slip ring is slidably arranged on the guide post.
  10. 如权利要求1所述的一种非均布式超声波清洗装置,其特征在于,插接在所述密封环内的所述清洗体上的圆管上设置有波纹管。A non-uniform ultrasonic cleaning device according to claim 1, characterized in that a bellows is provided on the circular pipe inserted on the cleaning body in the sealing ring.
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