WO2022062128A1 - Control system and method for electronic expansion valve - Google Patents

Control system and method for electronic expansion valve Download PDF

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Publication number
WO2022062128A1
WO2022062128A1 PCT/CN2020/128912 CN2020128912W WO2022062128A1 WO 2022062128 A1 WO2022062128 A1 WO 2022062128A1 CN 2020128912 W CN2020128912 W CN 2020128912W WO 2022062128 A1 WO2022062128 A1 WO 2022062128A1
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WIPO (PCT)
Prior art keywords
motor
mode
predetermined
value
voltage
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PCT/CN2020/128912
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French (fr)
Chinese (zh)
Inventor
闫冰
范春丽
何继富
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艾默生环境优化技术(苏州)有限公司
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Publication of WO2022062128A1 publication Critical patent/WO2022062128A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Definitions

  • the present disclosure relates to a control system for an electronic expansion valve and a control method for the electronic expansion valve.
  • An electronic expansion valve including a valve member and a stepper motor is known.
  • the valve component includes a fixed valve body and a valve core that is movable relative to the valve body.
  • the stepping motor When the stepping motor is driven by power supply, its rotor rotates relative to the stator, and then the rotor drives the valve core to move to open or close the electronic expansion valve.
  • DC power is usually provided to the stepper motor by means of a switching power supply and drives the stepper motor.
  • a switching power supply In order to achieve the purpose of precise control, a large current is often required to drive the stepping motor.
  • the switching power supply may not be able to meet the current requirements of the stepper motor, or because the current requirements of the stepper motor are too high. Unable to output normally.
  • An object of the present disclosure is to provide a system and method capable of safely and reliably controlling an electronic expansion valve.
  • Another object of the present disclosure is to provide a lower cost control system and control method for an electronic expansion valve.
  • a control system for an electronic expansion valve includes a valve member including a valve body and a valve core movable relative to the valve body and a motor, the motor being configured to move the valve core to open or close the electronic expansion valve Expansion valve.
  • the control system includes: a power supply device configured to provide power to the motor; and a control device, the control device driving the motor in a mode including a first mode and a second mode, wherein in all The current required to drive the motor in the first mode is less than the current required to drive the motor in the second mode.
  • the control device is configured to selectively drive the motor in a first mode or a second mode according to preset motor drive-related parameters when the electronic expansion valve is activated.
  • the control system for an electronic expansion valve of the present application can selectively activate the electronic control valve according to parameters related to the operation or driving of the motor (for example, the input voltage of the power supply device, the ambient temperature, or the driving time of the motor, etc.).
  • control system for an electronic expansion valve only needs to add a detection circuit including several resistances and detection devices, so the added cost is low, and the development period can be reduced.
  • the preset motor drive-related parameters include an input voltage of the power supply device.
  • the control system further includes a voltage detection device configured to detect an input voltage of the power supply device. The control device drives the motor in the first mode or the second mode according to the input voltage.
  • the control device is configured to: when the detected input voltage is lower than a predetermined value of a first voltage, the control device drives the motor in the first mode; when the detected input voltage is higher than a first voltage When there are two predetermined voltage values, the control device drives the motor in the second mode, and the second predetermined voltage value is greater than the first predetermined voltage value; and when the detected input voltage is greater than or equal to the first voltage When the predetermined value is less than or equal to the predetermined value of the second voltage, the control device drives the motor in the current mode.
  • control system further includes a negative temperature coefficient resistor, and the negative temperature coefficient resistor is provided on the input side of the power supply device.
  • the preset motor drive-related parameter includes an ambient temperature of the negative temperature coefficient resistor.
  • the control system further includes a temperature detection device configured to detect an ambient temperature of the negative temperature coefficient resistor.
  • control device is configured to drive the motor in the first mode when the detected ambient temperature is lower than a first predetermined temperature value; when the detected ambient temperature is higher than the first temperature When there are two predetermined temperature values, the control device drives the motor in the second mode, and the second predetermined temperature value is greater than the first predetermined temperature value; and when the detected ambient temperature is greater than or equal to the first temperature When the predetermined value is less than or equal to the predetermined second temperature value, the control device drives the motor in the current mode.
  • the preset motor driving related parameters include the input voltage of the power supply device and the ambient temperature of the negative temperature coefficient resistor.
  • the control system further includes: a voltage detection device configured to detect an input voltage of the power supply device; and a temperature detection device configured to detect the negative temperature coefficient resistance ambient temperature.
  • the control device is configured to drive in the first mode when the detected input voltage is lower than a first voltage predetermined value and the detected ambient temperature is lower than a first temperature predetermined value the motor; when the detected input voltage is higher than a second predetermined voltage value or the detected ambient temperature is higher than a second predetermined temperature value, the control device drives the motor in the second mode, wherein the first Two predetermined voltage values are greater than the first predetermined voltage value and the second predetermined temperature value is greater than the first predetermined temperature value; and when the detected input voltage is greater than or equal to the first predetermined voltage value but less than or equal to the first predetermined value When the voltage is two predetermined values and the detected ambient temperature is greater than or equal to the first predetermined temperature value but less than or equal to the second predetermined temperature value, the control device drives the motor in the current mode.
  • control system further includes a timer for measuring the drive time of the first mode.
  • the control system is configured to select to drive the electric motor in the first mode upon actuation of the electronic expansion valve.
  • the preset motor driving related parameter includes a driving time for driving the motor in the first mode. The second mode is switched when the drive time reaches a set time.
  • the motor is a stepping motor
  • the power supply device is a switching power supply
  • the first mode is a full-step driving mode
  • the second mode is a half-step driving mode.
  • a control method for an electronic expansion valve includes a valve member including a valve body and a valve core movable relative to the valve body and a motor, the motor being configured to move the valve core to open or close the electronic expansion valve Expansion valve.
  • the control method includes the steps of: acquiring parameters related to driving of the motor; supplying power to the motor through a power supply device to drive the motor, wherein driving in a first mode or a second mode is selected according to the parameters For the motor, the current required to drive the motor in the first mode is smaller than the current required to drive the motor in the second mode.
  • This control method has similar advantages to the control system described above.
  • obtaining parameters related to driving of the motor includes detecting an input voltage of the power supply device, and selecting to drive the motor in the first mode or the second mode according to the detected input voltage .
  • the motor when the detected input voltage is lower than a predetermined value of a first voltage, the motor is selected to be driven in the first mode; when the detected input voltage is higher than a predetermined value of a second voltage, the motor is selected to be driven in the first mode.
  • the motor is driven in a second mode, the predetermined second voltage value is greater than the predetermined first voltage value; and when the detected input voltage is greater than or equal to the predetermined predetermined value of the first voltage but less than or equal to the predetermined predetermined value of the second voltage , maintain the current mode to drive the motor.
  • control method further includes providing a negative temperature coefficient resistance on the input side of the power supply device.
  • acquiring parameters related to driving of the motor includes detecting an ambient temperature of the negative temperature coefficient resistor, and selecting to drive the motor in the first mode or the second mode according to the detected ambient temperature described motor.
  • control method further includes: when the detected ambient temperature is lower than a predetermined first temperature value, selecting to drive the motor in the first mode; when the detected ambient temperature is higher than a predetermined second temperature When the detected ambient temperature is greater than or equal to the first temperature predetermined value but less than or equal to the When the predetermined second temperature value is reached, the current mode is maintained to drive the motor.
  • acquiring the parameters related to the driving of the motor includes detecting the input voltage of the power supply device, detecting the ambient temperature of the negative temperature coefficient resistor, and selecting the desired parameter according to the detected input voltage and ambient temperature.
  • the first mode or the second mode drives the motor.
  • control method further comprises: selecting to drive the motor in the first mode when the detected input voltage is lower than a first voltage predetermined value and the detected ambient temperature is lower than a first temperature predetermined value ; when the detected input voltage is higher than a second predetermined voltage value or the detected ambient temperature is higher than a second predetermined temperature value, select to drive the motor in the second mode, wherein the second predetermined voltage value is greater than the predetermined value the first voltage predetermined value and the second temperature predetermined value are greater than the first temperature predetermined value; and when the detected input voltage is greater than or equal to the first voltage predetermined value but less than or equal to the second voltage predetermined value and the detection When the ambient temperature is greater than or equal to the first predetermined temperature value but less than or equal to the second predetermined temperature value, the current mode is maintained to drive the motor.
  • selecting to drive the electric motor in the first mode when the electronic expansion valve is activated, obtaining a parameter related to the actuation of the electric motor includes measuring a drive time of the first mode, and the When the driving time reaches the set time, it switches to the second mode.
  • control method further includes: when starting to drive the motor, first determining whether the current mode is the first mode or the second mode.
  • 1 is a schematic cross-sectional view of an electronic expansion valve
  • FIG. 2 is a schematic functional block diagram of a control system for an electronic expansion valve according to a first embodiment of the present disclosure
  • FIG. 3 is a schematic flowchart of a control method of the control system of FIG. 2;
  • FIG. 4 is a schematic functional block diagram of a control system for an electronic expansion valve according to a second embodiment of the present disclosure
  • FIG. 5 is a schematic flowchart of a control method of the control system of FIG. 4;
  • FIG. 6 is a schematic functional block diagram of a control system for an electronic expansion valve according to a third embodiment of the present disclosure.
  • FIG. 7 is a schematic flowchart of a control method of the control system of FIG. 6;
  • FIG. 8 is a schematic functional block diagram of a control system for an electronic expansion valve according to a fourth embodiment of the present disclosure.
  • FIG. 9 is a schematic flowchart of a control method of the control system of FIG. 8 .
  • Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods in order to provide a thorough understanding of various embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
  • the electronic expansion valve 10 includes a valve member 11 that communicates fluid pipes 20 and 30 and a motor 13 that drives the valve member 11 to be in an open state or a closed state.
  • the valve member 11 includes a fixed valve body 11a and a valve body 11b movable with respect to the valve body 11a.
  • a valve hole 12 is formed in the valve body 11a.
  • the motor 13 includes a fixed stator 13a and a rotor 13b movable relative to the stator 13a.
  • the stator 13a is fixed to the valve body 11a, and the rotor 13b is coupled to the valve core 11b.
  • the motor 13 is connected to a power supply unit (not shown) by a cable 40 .
  • the power supply device supplies power to the motor 13
  • current passes through the windings 14 of the stator 13a of the motor 13, thereby generating a magnetic field that causes the rotor 13b to rotate relative to the stator 13a.
  • the rotation of the rotor 13b moves the spool 11b away from the valve hole 12 or toward the valve hole 12 to open or close the electronic expansion valve 10 .
  • the motor 13 may be, for example, a stepper motor.
  • the stator In order for the rotor 13b of the motor 13 to rotate continuously and smoothly, the stator must generate a continuous and average magnetic field. The strength and direction of the magnetic field of the stator 13a of the motor 13 are determined and proportional to the resultant current of the stator 13a. That is, as long as the current of the stator 13a of the motor 13 is controlled, the purpose of driving the motor 13 can be achieved.
  • the drive of stepper motor includes full-step drive and half-step drive.
  • Full-step drive is less accurate and requires less current
  • half-step drive is more accurate and requires more current.
  • a half-step driving method is used to drive the stepping motor.
  • the current demand of the stepping motor may not be met, or the current demand of the stepping motor may not be able to output normally.
  • NTC negative temperature coefficient
  • the control system and control method for an electronic expansion valve according to the present disclosure can selectively activate the electronic expansion valve according to preset motor driving related parameters (for example, the input voltage of the power supply device, the ambient temperature, or the driving time of the motor, etc.). Safely and reliably driving the motor or driving the motor with high precision in a first mode (eg, full-step drive) or a second mode (eg, half-step drive), where driving the motor in the first mode requires The current is less than the current required to drive the motor in the second mode. In this way, it can not only solve the problem that the supply current is low and cannot be driven normally, but also realize high-precision control when the current demand is met.
  • preset motor driving related parameters for example, the input voltage of the power supply device, the ambient temperature, or the driving time of the motor, etc.
  • the control system includes: a switching power supply 120 for supplying DC power to the stepping motor 110 of the electronic expansion valve; a voltage detection device 140 for detecting the input voltage of the input terminal of the switching power supply 120 ; And the control device 130 for driving the stepping motor 110 in a full-step driving mode or a half-step driving mode according to the detected input voltage.
  • the current required to drive the stepper motor 110 in the full-step drive mode is less than the current required to drive the stepper motor 110 in the half-step drive mode.
  • the switching power supply 120 is an example of the above-mentioned power supply device. If the input voltage of the switching power supply 120 is low, the full-step driving mode can be selected to drive the stepping motor 110 . At this time, even if the current supplied to the stepping motor 110 is reduced due to the lower input voltage, the current requirement can be satisfied because the current required for the full-step driving mode is smaller. If the input voltage of the switching power supply 120 is high, the half-step driving mode can be selected to achieve precise operation of the electronic expansion valve. At this time, since the current supplied to the stepping motor 110 can meet the requirement of half-step driving, a precise driving mode can be selected to achieve better operation effect of the electronic expansion valve.
  • FIG. 3 is a schematic flowchart of a control method of the control system of FIG. 2 .
  • the control method of the control system of FIG. 2 will be described below with reference to FIG. 3 .
  • the electronic expansion valve is activated in step S00 , ie, the electronic expansion valve (specifically, the stepper motor 110 ) is energized, and the electronic expansion valve is reset to subsequently drive the stepper motor 110 and move the spool.
  • driving of the stepping motor 110 is started at step S01.
  • step S02 it is determined whether the current driving mode is the full-step driving mode.
  • step S110 If it is determined in step S02 that the current driving mode is not the full-step driving mode (ie, the half-step driving mode), then proceed to step S110 to compare the input voltage U detected by the voltage detection device 140 with the first predetermined voltage value U1.
  • the first predetermined voltage value U1 can be set according to the requirements of half-step driving and full-step driving of the stepping motor 110 . In other words, when the input voltage is lower than the predetermined value of the first voltage, the requirement of half-step driving cannot be satisfied.
  • step S110 When it is determined in step S110 that the input voltage U is less than the predetermined first voltage value U1, since it cannot meet the requirement of half-step driving, the current driving mode (half-step driving mode) is switched to full-step driving mode in step S111.
  • the current driving mode is maintained in the half-step driving mode, see step S122.
  • step S120 If it is determined in step S02 that the current driving mode is the full-step driving mode, then proceed to step S120 to compare the input voltage U detected by the voltage detection device 140 with the second predetermined voltage value U2, wherein the second predetermined voltage value U2 is greater than The first voltage is a predetermined value U1.
  • the second predetermined voltage value U2 can be set according to the requirements of half-step driving and full-step driving of the stepping motor 110 . In other words, when the input voltage is higher than the predetermined value of the second voltage, stable driving of the stepping motor in the half-step driving mode can be ensured.
  • step S120 When it is determined in step S120 that the input voltage U is greater than the predetermined value U2 of the second voltage, since it can fully meet the requirements of half-step driving, the current driving mode (full-step driving mode) is switched to half-step driving mode in step S121 .
  • the current driving mode is maintained in the full-step driving mode, see step S112.
  • steps S112 and S122 may continue until the driving of the electronic expansion valve ends (see step S10).
  • the control system and control method for an electronic expansion valve actively detect the input voltage of the input terminal of the switching power supply when the electronic expansion valve is activated, and can determine the driving mode of the stepping motor according to the detected input voltage. That is, when the input voltage is low, the stepping motor can be driven in a full-step driving manner, thereby avoiding the situation that the current cannot be driven normally due to insufficient current. When the input voltage is high, the stepping motor can be driven in a half-step driving manner, thereby realizing high-precision operation.
  • the control system according to the second embodiment includes: a switching power supply 220 for supplying DC power to the stepping motor 210 of the electronic expansion valve; a negative temperature coefficient for suppressing the input end of the switching power supply 220 from being impacted by a surge current (NTC) resistor 250; a temperature detection device 260 for detecting the ambient temperature of the negative temperature coefficient resistor 250; and a control device 230 for driving the stepping motor 210 in a full-step driving mode or a half-step driving mode according to the detected ambient temperature.
  • NTC surge current
  • the negative temperature coefficient resistor 250 is usually provided at the input end of the switching power supply 220 to protect the circuit. As described above, when the ambient temperature is low, the resistance value of the negative temperature coefficient resistor 250 will increase, resulting in a decrease in the input voltage of the input terminal of the switching power supply 220 . In this way, the switching power supply 220 may not be able to meet the current requirement of the stepper motor, or the current requirement of the stepper motor may not be able to output normally. Therefore, in the control system of the second embodiment, the stepping motor is driven in the full-step driving mode or the half-step driving mode according to the ambient temperature, so as to realize safe and reliable operation.
  • FIG. 5 is a schematic flowchart of a control method of the control system of FIG. 4 .
  • the control method of the control system of FIG. 4 will be described below with reference to FIG. 5 .
  • Steps S00 , S01 , S02 and S10 in FIG. 5 are the same as those in FIG. 3 , and will not be described in detail here.
  • the steps in FIG. 5 that are different from those in FIG. 3 are mainly described below.
  • step S02 it is determined whether the current driving mode is the full-step driving mode. If it is determined in step S02 that the current driving mode is not the full-step driving mode (ie, the half-step driving mode), proceed to step S210 to compare the ambient temperature T detected by the temperature detection device 260 with the first predetermined temperature value T1.
  • the first predetermined temperature value T1 can be set according to the requirements of the half-step driving and the full-step driving of the stepping motor 210 . In other words, when the ambient temperature T is lower than the first temperature predetermined value T1, the requirement of half-step driving cannot be satisfied.
  • step S210 When it is determined in step S210 that the ambient temperature T is less than the first temperature predetermined value T1, since it cannot meet the requirement of half-step driving, the current driving mode (half-step driving mode) is switched to full-step driving mode in step S211.
  • the current driving mode is maintained in the half-step driving mode, see step S222.
  • step S220 If it is determined in step S02 that the current driving mode is the full-step driving mode, then proceed to step S220 to compare the ambient temperature T detected by the temperature detection device 260 with the second predetermined temperature value T2, wherein the second predetermined temperature value T2 is greater than The first temperature predetermined value T1.
  • the second predetermined temperature value T2 can be set according to the requirements of half-step driving and full-step driving of the stepping motor 210 . In other words, when the ambient temperature T is higher than the second predetermined temperature value T2, it is possible to ensure stable driving of the stepping motor in the half-step driving mode.
  • step S220 When it is determined in step S220 that the ambient temperature T is greater than the second temperature predetermined value T2, since it can fully meet the requirements of half-step driving, the current driving mode (full-step driving mode) is switched to half-step driving mode in step S221 .
  • the ambient temperature T is not higher than the second predetermined temperature value T2, the current driving mode is maintained in the full-step driving mode, see step S212.
  • steps S212 and S222 may continue until the driving of the electronic expansion valve ends (see step S10).
  • the control system and control method for an electronic expansion valve according to the second embodiment actively detects the ambient temperature of the negative temperature coefficient resistance when the electronic expansion valve is activated and can determine the driving manner of the stepping motor according to the detected ambient temperature. That is, when the ambient temperature is low, the stepping motor can be driven in a full-step driving manner, thereby avoiding the situation that the normal driving cannot be performed due to insufficient current. When the ambient temperature is high, the stepping motor can be driven in a half-step driving manner, thereby realizing high-precision operation.
  • the control system includes: a switching power supply 320 for supplying DC power to the stepping motor 310 of the electronic expansion valve; a voltage detection device 340 for detecting the input voltage of the input terminal of the switching power supply 320 ; A negative temperature coefficient (NTC) resistor 350 for suppressing the input end of the switching power supply 320 from being impacted by a surge current; a temperature detection device 360 for detecting the ambient temperature of the NTC resistor 350;
  • the control device 330 of the stepping motor 310 is driven in the full-step driving mode or the half-step driving mode.
  • the driving situation of the stepping motor is more accurately judged, so as to select an appropriate driving method, and thereby ensure the stepping motor normal drive of the motor.
  • FIG. 7 is a schematic flowchart of a control method of the control system of FIG. 6 .
  • the control method of the control system of FIG. 6 will be described below with reference to FIG. 7 .
  • Steps S00 , S01 , S02 and S10 in FIG. 7 are the same as those in FIG. 3 , and will not be described in detail here.
  • the steps in FIG. 7 that are different from those in FIG. 3 are mainly described below.
  • step S02 it is determined whether the current driving mode is the full-step driving mode. If it is determined in step S02 that the current driving mode is not the full-step driving mode (ie, the half-step driving mode), then proceed to step S310 to compare the input voltage U detected by the voltage detection device 340 with the first predetermined voltage value U1.
  • step S310 When it is determined in step S310 that the input voltage U is not less than the predetermined value U1 of the first voltage, proceed to step S342 to maintain the current driving mode in the half-step driving mode.
  • step S330 the ambient temperature T detected by the temperature detection device 360 is compared with the first predetermined temperature value T1.
  • step S330 When it is determined in step S330 that the ambient temperature T is less than the first temperature predetermined value T1, since it cannot meet the requirement of half-step driving, the current driving mode (half-step driving mode) is switched to full-step driving mode in step S331.
  • the current driving mode is maintained in the half-step driving mode, see step S342.
  • step S02 If it is determined in step S02 that the current driving mode is the full-step driving mode, then proceed to step S320 to compare the input voltage U detected by the voltage detection device 340 with the second predetermined voltage value U2, wherein the second predetermined voltage value U2 is greater than The first voltage is a predetermined value U1.
  • step S320 When it is determined in step S320 that the input voltage U is greater than the predetermined value U2 of the second voltage, since it can fully meet the requirements of half-step driving, the current driving mode (full-step driving mode) is switched to half-step driving mode in step S341 .
  • step S320 When it is determined in step S320 that the input voltage U is not higher than the second predetermined voltage value U2, then it is determined in step S340 to compare the ambient temperature T detected by the temperature detection device 360 with the second predetermined temperature value T2, wherein the first The second predetermined temperature value T2 is greater than the first predetermined temperature value T1.
  • step S340 If it is determined in step S340 that the ambient temperature T is higher than the second temperature predetermined value T2, the current driving mode (full-step driving mode) is switched to the half-step driving mode in step S341. If it is determined in step S340 that the ambient temperature T is not higher than the second temperature predetermined value T2, the current driving mode is maintained in the full-step driving mode, see step S332.
  • steps S332 and S342 may continue until the driving of the electronic expansion valve is completed (see step S10).
  • the control system and control method of the third embodiment combine the input voltage of the first embodiment with the ambient temperature of the second embodiment, thereby more accurately judging and controlling the driving condition of the stepping motor.
  • the control system according to the fourth embodiment includes: a switching power supply 420 that provides DC power to the stepping motor 410 of the electronic expansion valve; a negative temperature coefficient for suppressing the input end of the switching power supply 420 from being impacted by a surge current (NTC) resistor 450; and a control device 430 that controls to drive the stepping motor 410 in a full-step driving mode and switch to a half-step driving mode according to a set time when the electronic expansion valve is activated.
  • NTC surge current
  • the control device 430 first drives the stepping motor in the full-step driving mode (ie, the safe driving mode) when activating the electronic expansion valve, and then makes the full-step driving continue for a predetermined period of time (ie, set time).
  • the setting time can be set according to the situation of the stepper motor. For example, when the stepper motor is driven in the full-step drive mode for a set time, the operation of the electronic device reaches a steady state, and the heat generated by the electronic device is transferred to the surrounding environment and raises the ambient temperature, so that the resistance of the negative temperature coefficient resistor The value does not increase or increases very little (ie, does not significantly reduce the input voltage at the input of the switching power supply).
  • control device 430 may include a timer 432 for timing the running time of the full-step drive.
  • FIG. 9 is a schematic flowchart of a control method of the control system of FIG. 8 .
  • the control method of the control system of FIG. 8 will be described below with reference to FIG. 9 .
  • Steps S00 , S01 , S02 and S10 in FIG. 9 are the same as those in FIG. 3 , and will not be described in detail here.
  • the steps in FIG. 9 that are different from those in FIG. 3 are mainly described below.
  • step S02 it is determined whether the current driving mode is the full-step driving mode. If it is determined in step S02 that the current driving mode is not the full-step driving mode (ie, the half-step driving mode), then proceed to step S410 to switch the current driving mode (ie, the half-step driving mode) to the full-step driving mode.
  • step S411 it is determined whether or not the measurement time has reached the set time. If it is determined that the measurement time has not reached the set time, the full-step driving mode is maintained in step S412. If it is determined that the measurement time has reached the set time, it switches to the half-step drive mode in step S421.
  • step S02 If it is determined in step S02 that the current driving mode is the full-step driving mode, the process proceeds to step S420 to determine whether the measurement time reaches the set time. If it is determined that the measurement time has not reached the set time, the full-step driving mode is maintained in step S412. If it is determined that the measurement time has reached the set time, it switches to the half-step drive mode in step S421.
  • steps S412 and S421 may continue until the driving of the electronic expansion valve ends (see step S10).
  • the comparing step or the determining step may be repeated after a predetermined time interval to switch to half-step driving if a high driving condition is satisfied, and switch to full-step driving if a low driving condition is satisfied.
  • some less critical high current devices can be turned off, thereby ensuring the current supplied to the stepper motor.

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Abstract

A control system and method for an electronic expansion valve. An electronic expansion valve (10) comprises a valve component (11) and a motor (13, 110, 210, 310, 410). The valve component (11) comprises a valve body (11a) and a valve core (11b) that can move with respect to the valve body (11a); the motor (13, 110, 210, 310, 410) is configured to be capable of making the valve core (11b) move so as to turn on or off the electronic expansion valve (10). The control system comprises a power supply device (120, 220, 320, 420), the power supply device (120, 220, 320, 420) being configured to supply power for the motor (13, 110, 210, 310, 410); and a control device (130, 230, 330, 430). The modes in which the control device (130, 230, 330, 430) drives the motor (13, 110, 210, 310, 410) comprise a first mode and a second mode, wherein current required for driving the motor (13, 110, 210, 310, 410) in the first mode is less than current required for driving the motor (13, 110, 210, 310, 410) in the second mode. The control device (130, 230, 330, 430) is configured to selectively drive the motor (13, 110, 210, 310, 410) in the first mode or the second mode according to a preset motor driving association parameter when the electronic expansion valve (10) is started.

Description

用于电子膨胀阀的控制系统和控制方法Control system and control method for electronic expansion valve
本申请要求于2020年9月28日提交中国专利局的申请号为202011040478.9、发明创造名称为“用于电子膨胀阀的控制系统和控制方法”的中国专利申请的优先权。该专利申请的全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202011040478.9 and the invention-creation title "Control System and Control Method for Electronic Expansion Valves" filed with the China Patent Office on September 28, 2020. The entire contents of this patent application are incorporated herein by reference.
技术领域technical field
本公开涉及一种用于电子膨胀阀的控制系统以及一种用于电子膨胀阀的控制方法。The present disclosure relates to a control system for an electronic expansion valve and a control method for the electronic expansion valve.
背景技术Background technique
本部分的内容仅提供了与本公开相关的背景信息,其可能并不构成现有技术。The content in this section merely provides background information related to the present disclosure and may not constitute prior art.
已知一种包括阀部件和步进电机的电子膨胀阀。阀部件包括固定的阀体和相对于阀体可移动的阀芯。步进电机被供电驱动时,其转子相对于定子旋转,接着转子带动阀芯移动以打开或关闭电子膨胀阀。An electronic expansion valve including a valve member and a stepper motor is known. The valve component includes a fixed valve body and a valve core that is movable relative to the valve body. When the stepping motor is driven by power supply, its rotor rotates relative to the stator, and then the rotor drives the valve core to move to open or close the electronic expansion valve.
通常借助于开关电源向步进电机提供直流电源并驱动步进电机。目前,为了达到精确控制的目的,对步进电机的驱动往往需要较大电流。然而,在某些情况下,例如,在开关电源的输入电压过低或者环境温度过低的情况下,开关电源可能无法满足步进电机的电流需求,或者因为步进电机的电流需求太大而无法正常输出。DC power is usually provided to the stepper motor by means of a switching power supply and drives the stepper motor. At present, in order to achieve the purpose of precise control, a large current is often required to drive the stepping motor. However, in some cases, for example, when the input voltage of the switching power supply is too low or the ambient temperature is too low, the switching power supply may not be able to meet the current requirements of the stepper motor, or because the current requirements of the stepper motor are too high. Unable to output normally.
因此,本领域中需要一种能够安全、可靠地控制电子膨胀阀的系统和方法。Therefore, there is a need in the art for a system and method that can safely and reliably control an electronic expansion valve.
发明内容SUMMARY OF THE INVENTION
本公开的一个目的是提供一种能够安全、可靠地控制电子膨胀阀的系统和方法。An object of the present disclosure is to provide a system and method capable of safely and reliably controlling an electronic expansion valve.
本公开的另一个目的是提供一种成本较低的用于电子膨胀阀的控制系统和控制方法。Another object of the present disclosure is to provide a lower cost control system and control method for an electronic expansion valve.
根据本公开的一个方面,提供了一种用于电子膨胀阀的控制系统。所述电子膨胀阀包括阀部件和电机,所述阀部件包括阀体和能够相对于所述阀体移动的阀芯,所述电机构造成能够使所述阀芯移动以打开或关闭所述电子膨胀阀。所述控制系统包括:电源装置,所述电源装置构造成向所述电机提供电源;以及控制装置,所述控制装置对所述电机驱动的模式包括第一模式和第二模式,其中,在所述第一模式下驱动所述电机所需的电流小于在所述第二模式下驱动所述电机所需的电流。所述控制装置构造成在启动所述电子膨胀阀时根据预设电机驱动关联参数选择性地以第一模式或第二模式来驱动所述电机。According to one aspect of the present disclosure, a control system for an electronic expansion valve is provided. The electronic expansion valve includes a valve member including a valve body and a valve core movable relative to the valve body and a motor, the motor being configured to move the valve core to open or close the electronic expansion valve Expansion valve. The control system includes: a power supply device configured to provide power to the motor; and a control device, the control device driving the motor in a mode including a first mode and a second mode, wherein in all The current required to drive the motor in the first mode is less than the current required to drive the motor in the second mode. The control device is configured to selectively drive the motor in a first mode or a second mode according to preset motor drive-related parameters when the electronic expansion valve is activated.
本申请的用于电子膨胀阀的控制系统在启动电子控制阀时可以根据与电机的运行或驱动相关的参数(例如,电源装置的输入电压、环境温度或电机的驱动时间等)选择性地以第一模式(例如,具有较低电流需求的全步驱动)或第二模式(例如,具有较高电流需求的半步驱动)对电机进行驱动。这样,不仅可以解决供应电流较低而无法正常驱动的问题,也可以在满足电流需求时实现高精度控制。The control system for an electronic expansion valve of the present application can selectively activate the electronic control valve according to parameters related to the operation or driving of the motor (for example, the input voltage of the power supply device, the ambient temperature, or the driving time of the motor, etc.). Either the first mode (eg, full-step drive with lower current requirements) or the second mode (eg, half-step drive with higher current requirements) drives the motor. In this way, it can not only solve the problem that the supply current is low and cannot be driven normally, but also realize high-precision control when the current demand is met.
此外,根据本公开的用于电子膨胀阀的控制系统仅需要增加包括若干电阻和检测器件的检测电路,因此增加的成本较低,同时可以减少开发周期。In addition, the control system for an electronic expansion valve according to the present disclosure only needs to add a detection circuit including several resistances and detection devices, so the added cost is low, and the development period can be reduced.
在一些实施方式中,所述预设电机驱动关联参数包括所述电源装置的输 入电压。所述控制系统还包括电压检测装置,所述电压检测装置构造成用于检测所述电源装置的输入电压。所述控制装置根据所述输入电压以所述第一模式或所述第二模式驱动所述电机。In some embodiments, the preset motor drive-related parameters include an input voltage of the power supply device. The control system further includes a voltage detection device configured to detect an input voltage of the power supply device. The control device drives the motor in the first mode or the second mode according to the input voltage.
在一些实施方式中,所述控制装置构造成:当检测的输入电压低于第一电压预定值时,所述控制装置以所述第一模式驱动所述电机;当检测的输入电压高于第二电压预定值时,所述控制装置以所述第二模式驱动所述电机,所述第二电压预定值大于所述第一电压预定值;以及当检测的输入电压大于等于所述第一电压预定值但小于等于所述第二电压预定值时,所述控制装置以当前模式驱动所述电机。In some embodiments, the control device is configured to: when the detected input voltage is lower than a predetermined value of a first voltage, the control device drives the motor in the first mode; when the detected input voltage is higher than a first voltage When there are two predetermined voltage values, the control device drives the motor in the second mode, and the second predetermined voltage value is greater than the first predetermined voltage value; and when the detected input voltage is greater than or equal to the first voltage When the predetermined value is less than or equal to the predetermined value of the second voltage, the control device drives the motor in the current mode.
在一些实施方式中,所述控制系统还包括负温度系数电阻,所述负温度系数电阻设置在所述电源装置的输入侧。In some embodiments, the control system further includes a negative temperature coefficient resistor, and the negative temperature coefficient resistor is provided on the input side of the power supply device.
在一些实施方式中,所述预设电机驱动关联参数包括所述负温度系数电阻的环境温度。所述控制系统还包括温度检测装置,所述温度检测装置构造成用于检测所述负温度系数电阻的环境温度。In some embodiments, the preset motor drive-related parameter includes an ambient temperature of the negative temperature coefficient resistor. The control system further includes a temperature detection device configured to detect an ambient temperature of the negative temperature coefficient resistor.
在一些实施方式中,所述控制装置构造成:当检测的环境温度低于第一温度预定值时,所述控制装置以所述第一模式驱动所述电机;当检测的环境温度高于第二温度预定值时,所述控制装置以所述第二模式驱动所述电机,所述第二温度预定值大于所述第一温度预定值;以及当检测的环境温度大于等于所述第一温度预定值但小于等于所述第二温度预定值时,所述控制装置以当前模式驱动所述电机。In some embodiments, the control device is configured to drive the motor in the first mode when the detected ambient temperature is lower than a first predetermined temperature value; when the detected ambient temperature is higher than the first temperature When there are two predetermined temperature values, the control device drives the motor in the second mode, and the second predetermined temperature value is greater than the first predetermined temperature value; and when the detected ambient temperature is greater than or equal to the first temperature When the predetermined value is less than or equal to the predetermined second temperature value, the control device drives the motor in the current mode.
在一些实施方式中,所述预设电机驱动关联参数包括所述电源装置的输入电压和所述负温度系数电阻的环境温度。所述控制系统还包括:电压检测 装置,所述电压检测装置构造成用于检测所述电源装置的输入电压;以及温度检测装置,所述温度检测装置构造成用于检测所述负温度系数电阻的环境温度。In some embodiments, the preset motor driving related parameters include the input voltage of the power supply device and the ambient temperature of the negative temperature coefficient resistor. The control system further includes: a voltage detection device configured to detect an input voltage of the power supply device; and a temperature detection device configured to detect the negative temperature coefficient resistance ambient temperature.
在一些实施方式中,所述控制装置构造成:当检测的输入电压低于第一电压预定值并且检测的环境温度低于第一温度预定值时,所述控制装置以所述第一模式驱动所述电机;当检测的输入电压高于第二电压预定值或者检测的环境温度高于第二温度预定值时,所述控制装置以所述第二模式驱动所述电机,其中,所述第二电压预定值大于所述第一电压预定值并且所述第二温度预定值大于所述第一温度预定值;以及当检测的输入电压大于等于所述第一电压预定值但小于等于所述第二电压预定值并且检测的环境温度大于等于所述第一温度预定值但小于等于所述第二温度预定值时,所述控制装置以当前模式驱动所述电机。In some embodiments, the control device is configured to drive in the first mode when the detected input voltage is lower than a first voltage predetermined value and the detected ambient temperature is lower than a first temperature predetermined value the motor; when the detected input voltage is higher than a second predetermined voltage value or the detected ambient temperature is higher than a second predetermined temperature value, the control device drives the motor in the second mode, wherein the first Two predetermined voltage values are greater than the first predetermined voltage value and the second predetermined temperature value is greater than the first predetermined temperature value; and when the detected input voltage is greater than or equal to the first predetermined voltage value but less than or equal to the first predetermined value When the voltage is two predetermined values and the detected ambient temperature is greater than or equal to the first predetermined temperature value but less than or equal to the second predetermined temperature value, the control device drives the motor in the current mode.
在一些实施方式中,所述控制系统还包括用于测量所述第一模式的驱动时间的计时器。所述控制系统构造成在启动所述电子膨胀阀时选择以所述第一模式驱动所述电机。所述预设电机驱动关联参数包括以所述第一模式对所述电机驱动的驱动时间。在所述驱动时间达到设定时间时切换至所述第二模式。In some embodiments, the control system further includes a timer for measuring the drive time of the first mode. The control system is configured to select to drive the electric motor in the first mode upon actuation of the electronic expansion valve. The preset motor driving related parameter includes a driving time for driving the motor in the first mode. The second mode is switched when the drive time reaches a set time.
在一些实施方式中,所述电机为步进电机,所述电源装置是开关电源,所述第一模式为全步驱动模式,所述第二模式为半步驱动模式。In some embodiments, the motor is a stepping motor, the power supply device is a switching power supply, the first mode is a full-step driving mode, and the second mode is a half-step driving mode.
根据本公开的一个方面,提供一种用于电子膨胀阀的控制方法。所述电子膨胀阀包括阀部件和电机,所述阀部件包括阀体和能够相对于所述阀体移动的阀芯,所述电机构造成能够使所述阀芯移动以打开或关闭所述电子膨胀 阀。所述控制方法包括以下步骤:获取与所述电机的驱动相关的参数;通过电源装置向所述电机提供电源以驱动所述电机,其中,根据所述参数选择以第一模式或第二模式驱动所述电机,在所述第一模式下驱动所述电机所需的电流小于在所述第二模式下驱动所述电机所需的电流。According to one aspect of the present disclosure, a control method for an electronic expansion valve is provided. The electronic expansion valve includes a valve member including a valve body and a valve core movable relative to the valve body and a motor, the motor being configured to move the valve core to open or close the electronic expansion valve Expansion valve. The control method includes the steps of: acquiring parameters related to driving of the motor; supplying power to the motor through a power supply device to drive the motor, wherein driving in a first mode or a second mode is selected according to the parameters For the motor, the current required to drive the motor in the first mode is smaller than the current required to drive the motor in the second mode.
该控制方法具有与上述控制系统相似的优点。This control method has similar advantages to the control system described above.
在一些实施方式中,获取与所述电机的驱动相关的参数包括检测所述电源装置的输入电压,并且根据检测到的输入电压选择以所述第一模式或所述第二模式驱动所述电机。In some embodiments, obtaining parameters related to driving of the motor includes detecting an input voltage of the power supply device, and selecting to drive the motor in the first mode or the second mode according to the detected input voltage .
在一些实施方式中,当检测的输入电压低于第一电压预定值时,选择以所述第一模式驱动所述电机;当检测的输入电压高于第二电压预定值时,选择以所述第二模式驱动所述电机,所述第二电压预定值大于所述第一电压预定值;以及当检测的输入电压大于等于所述第一电压预定值但小于等于所述第二电压预定值时,维持当前模式以驱动所述电机。In some embodiments, when the detected input voltage is lower than a predetermined value of a first voltage, the motor is selected to be driven in the first mode; when the detected input voltage is higher than a predetermined value of a second voltage, the motor is selected to be driven in the first mode. The motor is driven in a second mode, the predetermined second voltage value is greater than the predetermined first voltage value; and when the detected input voltage is greater than or equal to the predetermined predetermined value of the first voltage but less than or equal to the predetermined predetermined value of the second voltage , maintain the current mode to drive the motor.
在一些实施方式中,所述控制方法还包括在所述电源装置的输入侧设置负温度系数电阻。In some embodiments, the control method further includes providing a negative temperature coefficient resistance on the input side of the power supply device.
在一些实施方式中,获取与所述电机的驱动相关的参数包括检测所述负温度系数电阻的环境温度,并且根据检测到的环境温度选择以所述第一模式或所述第二模式驱动所述电机。In some embodiments, acquiring parameters related to driving of the motor includes detecting an ambient temperature of the negative temperature coefficient resistor, and selecting to drive the motor in the first mode or the second mode according to the detected ambient temperature described motor.
在一些实施方式中,所述控制方法还包括:当检测的环境温度低于第一温度预定值时,选择以所述第一模式驱动所述电机;当检测的环境温度高于第二温度预定值时,选择以所述第二模式驱动所述电机,所述第二温度预定值大于所述第一温度预定值;以及当检测的环境温度大于等于所述第一温度 预定值但小于等于所述第二温度预定值时,维持当前模式以驱动所述电机。In some embodiments, the control method further includes: when the detected ambient temperature is lower than a predetermined first temperature value, selecting to drive the motor in the first mode; when the detected ambient temperature is higher than a predetermined second temperature When the detected ambient temperature is greater than or equal to the first temperature predetermined value but less than or equal to the When the predetermined second temperature value is reached, the current mode is maintained to drive the motor.
在一些实施方式中,获取与所述电机的驱动相关的参数包括检测所述电源装置的输入电压,检测所述负温度系数电阻的环境温度,并且根据检测到的输入电压和环境温度选择以所述第一模式或所述第二模式驱动所述电机。In some implementations, acquiring the parameters related to the driving of the motor includes detecting the input voltage of the power supply device, detecting the ambient temperature of the negative temperature coefficient resistor, and selecting the desired parameter according to the detected input voltage and ambient temperature. The first mode or the second mode drives the motor.
在一些实施方式中,所述控制方法还包括:当检测的输入电压低于第一电压预定值并且检测的环境温度低于第一温度预定值时,选择以所述第一模式驱动所述电机;当检测的输入电压高于第二电压预定值或者检测的环境温度高于第二温度预定值时,选择以所述第二模式驱动所述电机,其中,所述第二电压预定值大于所述第一电压预定值并且所述第二温度预定值大于所述第一温度预定值;以及当检测的输入电压大于等于所述第一电压预定值但小于等于所述第二电压预定值并且检测的环境温度大于等于所述第一温度预定值但小于等于所述第二温度预定值时,维持当前模式以驱动所述电机。In some embodiments, the control method further comprises: selecting to drive the motor in the first mode when the detected input voltage is lower than a first voltage predetermined value and the detected ambient temperature is lower than a first temperature predetermined value ; when the detected input voltage is higher than a second predetermined voltage value or the detected ambient temperature is higher than a second predetermined temperature value, select to drive the motor in the second mode, wherein the second predetermined voltage value is greater than the predetermined value the first voltage predetermined value and the second temperature predetermined value are greater than the first temperature predetermined value; and when the detected input voltage is greater than or equal to the first voltage predetermined value but less than or equal to the second voltage predetermined value and the detection When the ambient temperature is greater than or equal to the first predetermined temperature value but less than or equal to the second predetermined temperature value, the current mode is maintained to drive the motor.
在一些实施方式中,在启动所述电子膨胀阀时选择以所述第一模式驱动所述电机,获取与所述电机的驱动相关的参数包括测量所述第一模式的驱动时间,并且所述驱动时间达到设定时间时切换至所述第二模式。In some embodiments, selecting to drive the electric motor in the first mode when the electronic expansion valve is activated, obtaining a parameter related to the actuation of the electric motor includes measuring a drive time of the first mode, and the When the driving time reaches the set time, it switches to the second mode.
在一些实施方式中,所述的控制方法还包括:在开始驱动所述电机时,先确定当前模式是第一模式还是第二模式。In some embodiments, the control method further includes: when starting to drive the motor, first determining whether the current mode is the first mode or the second mode.
通过本文提供的说明,其他的应用领域将变得明显。应该理解,本部分中描述的特定示例和实施方式仅出于说明目的而不是试图限制本公开的范围。Additional areas of application will become apparent from the descriptions provided herein. It should be understood that the specific examples and implementations described in this section are for purposes of illustration only and are not intended to limit the scope of the present disclosure.
附图说明Description of drawings
通过以下参照附图的描述,本公开的一个或几个实施方式的特征和优点 将变得更加容易理解,在附图中:The features and advantages of one or more embodiments of the present disclosure will become more readily understood from the following description with reference to the accompanying drawings, in which:
图1是电子膨胀阀的示意性剖视图;1 is a schematic cross-sectional view of an electronic expansion valve;
图2是根据本公开第一实施方式的用于电子膨胀阀的控制系统的示意性功能框图;2 is a schematic functional block diagram of a control system for an electronic expansion valve according to a first embodiment of the present disclosure;
图3是图2的控制系统的控制方法的流程示意图;3 is a schematic flowchart of a control method of the control system of FIG. 2;
图4是根据本公开第二实施方式的用于电子膨胀阀的控制系统的示意性功能框图;4 is a schematic functional block diagram of a control system for an electronic expansion valve according to a second embodiment of the present disclosure;
图5是图4的控制系统的控制方法的流程示意图;5 is a schematic flowchart of a control method of the control system of FIG. 4;
图6是根据本公开第三实施方式的用于电子膨胀阀的控制系统的示意性功能框图;6 is a schematic functional block diagram of a control system for an electronic expansion valve according to a third embodiment of the present disclosure;
图7是图6的控制系统的控制方法的流程示意图;7 is a schematic flowchart of a control method of the control system of FIG. 6;
图8是根据本公开第四实施方式的用于电子膨胀阀的控制系统的示意性功能框图;以及8 is a schematic functional block diagram of a control system for an electronic expansion valve according to a fourth embodiment of the present disclosure; and
图9是图8的控制系统的控制方法的流程示意图。FIG. 9 is a schematic flowchart of a control method of the control system of FIG. 8 .
应当理解,在所有这些附图中,相应的附图标记指示相似的或相应的零件及特征。It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
具体实施方式detailed description
现在将参照附图更全面地描述本申请的示例性实施方式。Exemplary embodiments of the present application will now be described more fully with reference to the accompanying drawings.
提供示例性实施方式以使得本公开将是详尽的并且将向本领域技术人员更全面地传达范围。阐述了许多具体细节比如具体部件、装置和方法的示例,以提供对本公开的各实施方式的透彻理解。对本领域技术人员而言将清楚的是,不需要采用具体细节,示例性实施方式可以以许多不同的形式实施, 并且也不应当理解为限制本公开的范围。在一些示例性实施方式中,不对公知的过程、公知的装置结构和公知的技术进行详细的描述。Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods in order to provide a thorough understanding of various embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
下面参照图1来描述电子膨胀阀10的结构。如图1所示,电子膨胀阀10包括连通流体管道20和30的阀部件11和驱动所述阀部件11处于打开状态或关闭状态的电机13。The structure of the electronic expansion valve 10 will be described below with reference to FIG. 1 . As shown in FIG. 1 , the electronic expansion valve 10 includes a valve member 11 that communicates fluid pipes 20 and 30 and a motor 13 that drives the valve member 11 to be in an open state or a closed state.
阀部件11包括固定的阀体11a和相对于阀体11a可动的阀芯11b。阀体11a中形成有阀孔12。当阀芯11b远离阀孔12移动时,打开电子膨胀阀10以允许流体在流体管道20和30之间流动;当阀芯11b朝向阀孔12移动时,关闭电子膨胀阀10以防止流体在流体管道20和30之间流动。The valve member 11 includes a fixed valve body 11a and a valve body 11b movable with respect to the valve body 11a. A valve hole 12 is formed in the valve body 11a. When the spool 11b moves away from the valve hole 12, the electronic expansion valve 10 is opened to allow fluid to flow between the fluid pipes 20 and 30; when the spool 11b moves toward the valve hole 12, the electronic expansion valve 10 is closed to prevent fluid from flowing in the fluid Flow between pipes 20 and 30.
电机13包括固定的定子13a和相对于定子13a可动的转子13b。定子13a固定至阀体11a,而转子13b联接至阀芯11b。电机13通过缆线40连接至电源装置(未示出)。当电源装置向电机13供电时,电流通过电机13的定子13a的绕组14,由此产生磁场,该磁场使得转子13b相对于定子13a旋转。转子13b的旋转使得阀芯11b远离阀孔12或朝向阀孔12移动以打开或关闭电子膨胀阀10。The motor 13 includes a fixed stator 13a and a rotor 13b movable relative to the stator 13a. The stator 13a is fixed to the valve body 11a, and the rotor 13b is coupled to the valve core 11b. The motor 13 is connected to a power supply unit (not shown) by a cable 40 . When the power supply device supplies power to the motor 13, current passes through the windings 14 of the stator 13a of the motor 13, thereby generating a magnetic field that causes the rotor 13b to rotate relative to the stator 13a. The rotation of the rotor 13b moves the spool 11b away from the valve hole 12 or toward the valve hole 12 to open or close the electronic expansion valve 10 .
电机13例如可以为步进电机。为了使电机13的转子13b能够连续、平稳地转动,定子必须产生一个连续、平均的磁场。电机13的定子13a的磁场的强度和方向是由定子13a的合成电流决定且成正比。即,只要控制电机13的定子13a的电流,则可以达到驱动电机13的目的。The motor 13 may be, for example, a stepper motor. In order for the rotor 13b of the motor 13 to rotate continuously and smoothly, the stator must generate a continuous and average magnetic field. The strength and direction of the magnetic field of the stator 13a of the motor 13 are determined and proportional to the resultant current of the stator 13a. That is, as long as the current of the stator 13a of the motor 13 is controlled, the purpose of driving the motor 13 can be achieved.
步进电机的驱动包括全步驱动和半步驱动。全步驱动的精度较低并且所需的电流也较小,而半步驱动的精度较高并且所需的电流也较大。通常,为了达到较高的控制精度,采用半步驱动的方式来驱动步进电机。The drive of stepper motor includes full-step drive and half-step drive. Full-step drive is less accurate and requires less current, while half-step drive is more accurate and requires more current. Usually, in order to achieve higher control accuracy, a half-step driving method is used to drive the stepping motor.
然而,例如,在电源装置的输入电压过低的情况下,可能无法满足步进电机的电流需求,或者因为步进电机的电流需求太大而无法正常输出。例如,在提供负温度系数(NTC)电阻以抑制电源装置的输入端受到浪涌电流冲击的情况下,当环境温度较低时,负温度系数电阻的阻值增大,导致电源装置的输入端的电压降低。因此,电源装置可能无法满足步进电机的电流需求,或者因为步进电机的电流需求太大而无法正常输出。However, for example, when the input voltage of the power supply device is too low, the current demand of the stepping motor may not be met, or the current demand of the stepping motor may not be able to output normally. For example, in the case where a negative temperature coefficient (NTC) resistor is provided to suppress the surge current impact on the input terminal of the power supply device, when the ambient temperature is low, the resistance of the NTC resistor increases, resulting in the input terminal of the power supply device. Voltage drops. Therefore, the power supply device may not be able to meet the current requirement of the stepper motor, or the current requirement of the stepper motor may not be able to output normally.
根据本公开的用于电子膨胀阀的控制系统和控制方法能够在启动电子膨胀阀时根据预设电机驱动关联参数(例如,电源装置的输入电压、环境温度或电机的驱动时间等)选择性地以第一模式(例如,全步驱动)或第二模式(例如,半步驱动)安全、可靠地对电机进行驱动或以高精度对电机进行驱动,其中,在第一模式下驱动电机所需的电流小于在第二模式下驱动电机所需的电流。这样,不仅可以解决供应电流较低而无法正常驱动的问题,也可以在满足电流需求时实现高精度控制。The control system and control method for an electronic expansion valve according to the present disclosure can selectively activate the electronic expansion valve according to preset motor driving related parameters (for example, the input voltage of the power supply device, the ambient temperature, or the driving time of the motor, etc.). Safely and reliably driving the motor or driving the motor with high precision in a first mode (eg, full-step drive) or a second mode (eg, half-step drive), where driving the motor in the first mode requires The current is less than the current required to drive the motor in the second mode. In this way, it can not only solve the problem that the supply current is low and cannot be driven normally, but also realize high-precision control when the current demand is met.
下面参照附图对根据本公开的各个实施方式的用于电子膨胀阀的控制系统和控制方法进行描述。A control system and a control method for an electronic expansion valve according to various embodiments of the present disclosure will be described below with reference to the accompanying drawings.
<第一实施方式><First Embodiment>
图2是根据本公开第一实施方式的用于电子膨胀阀的控制系统的示意性功能框图。如图2所示,根据第一实施方式的控制系统包括:向电子膨胀阀的步进电机110提供直流电源的开关电源120;用于检测开关电源120的输入端的输入电压的电压检测装置140;以及根据检测的输入电压以全步驱动模式或半步驱动模式驱动步进电机110的控制装置130。在全步驱动模式下驱动步进电机110所需的电流小于在半步驱动模式下驱动步进电机110所需 的电流。2 is a schematic functional block diagram of a control system for an electronic expansion valve according to a first embodiment of the present disclosure. As shown in FIG. 2 , the control system according to the first embodiment includes: a switching power supply 120 for supplying DC power to the stepping motor 110 of the electronic expansion valve; a voltage detection device 140 for detecting the input voltage of the input terminal of the switching power supply 120 ; And the control device 130 for driving the stepping motor 110 in a full-step driving mode or a half-step driving mode according to the detected input voltage. The current required to drive the stepper motor 110 in the full-step drive mode is less than the current required to drive the stepper motor 110 in the half-step drive mode.
开关电源120为上述电源装置的一个示例。如果开关电源120的输入电压较低,则可以选择全步驱动模式来驱动步进电机110。此时,即使由于输入电压较低而供给至步进电机110的电流减小,但由于全步驱动模式所需的电流较小,因此也可以满足电流需求。如果开关电源120的输入电压较高,则可以选择半步驱动模式来对实现电子膨胀阀的精确操作。此时,由于供给至步进电机110的电流能够满足半步驱动的要求,因此可以选择精确驱动模式来实现电子膨胀阀的更好的运行效果。The switching power supply 120 is an example of the above-mentioned power supply device. If the input voltage of the switching power supply 120 is low, the full-step driving mode can be selected to drive the stepping motor 110 . At this time, even if the current supplied to the stepping motor 110 is reduced due to the lower input voltage, the current requirement can be satisfied because the current required for the full-step driving mode is smaller. If the input voltage of the switching power supply 120 is high, the half-step driving mode can be selected to achieve precise operation of the electronic expansion valve. At this time, since the current supplied to the stepping motor 110 can meet the requirement of half-step driving, a precise driving mode can be selected to achieve better operation effect of the electronic expansion valve.
图3是图2的控制系统的控制方法的流程示意图。下面参见图3来描述图2的控制系统的控制方法。FIG. 3 is a schematic flowchart of a control method of the control system of FIG. 2 . The control method of the control system of FIG. 2 will be described below with reference to FIG. 3 .
如图3所示,在步骤S00中启动电子膨胀阀,即,向电子膨胀阀(具体地,步进电机110)通电,电子膨胀阀复位以便随后驱动步进电机110并使阀芯移动。在启动电子膨胀阀之后,在步骤S01处开始对步进电机110进行驱动。接着,在步骤S02处判断当前驱动模式是否是全步驱动模式。As shown in FIG. 3 , the electronic expansion valve is activated in step S00 , ie, the electronic expansion valve (specifically, the stepper motor 110 ) is energized, and the electronic expansion valve is reset to subsequently drive the stepper motor 110 and move the spool. After the electronic expansion valve is activated, driving of the stepping motor 110 is started at step S01. Next, at step S02, it is determined whether the current driving mode is the full-step driving mode.
如果步骤S02中判定当前驱动模式不是全步驱动模式(即,半步驱动模式),则进行至步骤S110,将由电压检测装置140检测到的输入电压U与第一电压预定值U1进行比较。第一电压预定值U1可以根据步进电机110的半步驱动和全步驱动的需求进行设定。换言之,当输入电压低于第一电压预定值时,将不能满足半步驱动的需求。If it is determined in step S02 that the current driving mode is not the full-step driving mode (ie, the half-step driving mode), then proceed to step S110 to compare the input voltage U detected by the voltage detection device 140 with the first predetermined voltage value U1. The first predetermined voltage value U1 can be set according to the requirements of half-step driving and full-step driving of the stepping motor 110 . In other words, when the input voltage is lower than the predetermined value of the first voltage, the requirement of half-step driving cannot be satisfied.
当在步骤S110中判定输入电压U小于第一电压预定值U1时,由于其不能满足半步驱动的需求,因此在步骤S111中将当前驱动模式(半步驱动模式)切换至全步驱动模式。当输入电压U不小于第一电压预定值U1时,则将当前 驱动模式维持在半步驱动模式,参见步骤S122。When it is determined in step S110 that the input voltage U is less than the predetermined first voltage value U1, since it cannot meet the requirement of half-step driving, the current driving mode (half-step driving mode) is switched to full-step driving mode in step S111. When the input voltage U is not less than the predetermined value U1 of the first voltage, the current driving mode is maintained in the half-step driving mode, see step S122.
如果步骤S02中判定当前驱动模式是全步驱动模式,则进行至步骤S120,将由电压检测装置140检测到的输入电压U与第二电压预定值U2进行比较,其中,第二电压预定值U2大于第一电压预定值U1。类似地,第二电压预定值U2可以根据步进电机110的半步驱动和全步驱动的需求进行设定。换言之,当输入电压高于第二电压预定值时,能够确保以半步驱动模式对步进电机进行稳定驱动。If it is determined in step S02 that the current driving mode is the full-step driving mode, then proceed to step S120 to compare the input voltage U detected by the voltage detection device 140 with the second predetermined voltage value U2, wherein the second predetermined voltage value U2 is greater than The first voltage is a predetermined value U1. Similarly, the second predetermined voltage value U2 can be set according to the requirements of half-step driving and full-step driving of the stepping motor 110 . In other words, when the input voltage is higher than the predetermined value of the second voltage, stable driving of the stepping motor in the half-step driving mode can be ensured.
当在步骤S120中判定输入电压U大于第二电压预定值U2时,由于其完全能够满足半步驱动的需求,因此在步骤S121中将当前驱动模式(全步驱动模式)切换至半步驱动模式。当输入电压U不高于第二电压预定值U2时,则将当前驱动模式维持在全步驱动模式,参见步骤S112。When it is determined in step S120 that the input voltage U is greater than the predetermined value U2 of the second voltage, since it can fully meet the requirements of half-step driving, the current driving mode (full-step driving mode) is switched to half-step driving mode in step S121 . When the input voltage U is not higher than the predetermined second voltage value U2, the current driving mode is maintained in the full-step driving mode, see step S112.
步骤S112和步骤S122中的驱动方式可以一直持续至电子膨胀阀的驱动结束(参见步骤S10)。The driving manner in steps S112 and S122 may continue until the driving of the electronic expansion valve ends (see step S10).
根据第一实施方式的用于电子膨胀阀的控制系统和控制方法在启动电子膨胀阀时主动检测开关电源的输入端的输入电压并且能够根据检测的输入电压确定步进电机的驱动方式。即,在输入电压较低时,可以以全步驱动方式来驱动步进电机,由此避免因电流不足而无法正常驱动的情况。在输入电压较高时,可以以半步驱动方式来驱动步进电机,由此实现高精度操作。The control system and control method for an electronic expansion valve according to the first embodiment actively detect the input voltage of the input terminal of the switching power supply when the electronic expansion valve is activated, and can determine the driving mode of the stepping motor according to the detected input voltage. That is, when the input voltage is low, the stepping motor can be driven in a full-step driving manner, thereby avoiding the situation that the current cannot be driven normally due to insufficient current. When the input voltage is high, the stepping motor can be driven in a half-step driving manner, thereby realizing high-precision operation.
<第二实施方式><Second Embodiment>
图4是根据本公开第二实施方式的用于电子膨胀阀的控制系统的示意性功能框图。如图4所示,根据第二实施方式的控制系统包括:向电子膨胀阀的步进电机210提供直流电源的开关电源220;为了抑制开关电源220的输 入端受到浪涌电流冲击的负温度系数(NTC)电阻250;用于检测负温度系数电阻250的环境温度的温度检测装置260;以及根据检测的环境温度以全步驱动模式或半步驱动模式驱动步进电机210的控制装置230。4 is a schematic functional block diagram of a control system for an electronic expansion valve according to a second embodiment of the present disclosure. As shown in FIG. 4 , the control system according to the second embodiment includes: a switching power supply 220 for supplying DC power to the stepping motor 210 of the electronic expansion valve; a negative temperature coefficient for suppressing the input end of the switching power supply 220 from being impacted by a surge current (NTC) resistor 250; a temperature detection device 260 for detecting the ambient temperature of the negative temperature coefficient resistor 250; and a control device 230 for driving the stepping motor 210 in a full-step driving mode or a half-step driving mode according to the detected ambient temperature.
在第二实施方式的控制系统中,负温度系数电阻250通常设置在开关电源220的输入端以保护电路。如上所述,当环境温度较低时,负温度系数电阻250的阻值将增大,导致开关电源220的输入端的输入电压降低。如此,开关电源220可能无法满足步进电机的电流需求,或者因为步进电机的电流需求太大而无法正常输出。因此,在第二实施方式的控制系统中,根据环境温度选择以全步驱动模式或半步驱动模式来驱动步进电机,以实现安全、可靠的运行。In the control system of the second embodiment, the negative temperature coefficient resistor 250 is usually provided at the input end of the switching power supply 220 to protect the circuit. As described above, when the ambient temperature is low, the resistance value of the negative temperature coefficient resistor 250 will increase, resulting in a decrease in the input voltage of the input terminal of the switching power supply 220 . In this way, the switching power supply 220 may not be able to meet the current requirement of the stepper motor, or the current requirement of the stepper motor may not be able to output normally. Therefore, in the control system of the second embodiment, the stepping motor is driven in the full-step driving mode or the half-step driving mode according to the ambient temperature, so as to realize safe and reliable operation.
图5是图4的控制系统的控制方法的流程示意图。下面参见图5来描述图4的控制系统的控制方法。FIG. 5 is a schematic flowchart of a control method of the control system of FIG. 4 . The control method of the control system of FIG. 4 will be described below with reference to FIG. 5 .
图5中的步骤S00、S01、S02以及S10与图3中的相同,此处不再详细描述。下面主要描述图5中的与图3不同的步骤。Steps S00 , S01 , S02 and S10 in FIG. 5 are the same as those in FIG. 3 , and will not be described in detail here. The steps in FIG. 5 that are different from those in FIG. 3 are mainly described below.
在步骤S02处判断当前驱动模式是否是全步驱动模式。如果步骤S02中判定当前驱动模式不是全步驱动模式(即,半步驱动模式),则进行至步骤S210,将由温度检测装置260检测到的环境温度T与第一温度预定值T1进行比较。第一温度预定值T1可以根据步进电机210的半步驱动和全步驱动的需求进行设定。换言之,当环境温度T低于第一温度预定值T1时,将不能满足半步驱动的需求。At step S02, it is determined whether the current driving mode is the full-step driving mode. If it is determined in step S02 that the current driving mode is not the full-step driving mode (ie, the half-step driving mode), proceed to step S210 to compare the ambient temperature T detected by the temperature detection device 260 with the first predetermined temperature value T1. The first predetermined temperature value T1 can be set according to the requirements of the half-step driving and the full-step driving of the stepping motor 210 . In other words, when the ambient temperature T is lower than the first temperature predetermined value T1, the requirement of half-step driving cannot be satisfied.
当在步骤S210中判定环境温度T小于第一温度预定值T1时,由于其不能满足半步驱动的需求,因此在步骤S211中将当前驱动模式(半步驱动模式) 切换至全步驱动模式。当环境温度T不小于第一温度预定值T1时,则将当前驱动模式维持在半步驱动模式,参见步骤S222。When it is determined in step S210 that the ambient temperature T is less than the first temperature predetermined value T1, since it cannot meet the requirement of half-step driving, the current driving mode (half-step driving mode) is switched to full-step driving mode in step S211. When the ambient temperature T is not less than the first predetermined temperature value T1, the current driving mode is maintained in the half-step driving mode, see step S222.
如果步骤S02中判定当前驱动模式是全步驱动模式,则进行至步骤S220,将由温度检测装置260检测到的环境温度T与第二温度预定值T2进行比较,其中,第二温度预定值T2大于第一温度预定值T1。类似地,第二温度预定值T2可以根据步进电机210的半步驱动和全步驱动的需求进行设定。换言之,当环境温度T高于第二温度预定值T2时,能够确保以半步驱动模式对步进电机进行稳定驱动。If it is determined in step S02 that the current driving mode is the full-step driving mode, then proceed to step S220 to compare the ambient temperature T detected by the temperature detection device 260 with the second predetermined temperature value T2, wherein the second predetermined temperature value T2 is greater than The first temperature predetermined value T1. Similarly, the second predetermined temperature value T2 can be set according to the requirements of half-step driving and full-step driving of the stepping motor 210 . In other words, when the ambient temperature T is higher than the second predetermined temperature value T2, it is possible to ensure stable driving of the stepping motor in the half-step driving mode.
当在步骤S220中判定环境温度T大于第二温度预定值T2时,由于其完全能够满足半步驱动的需求,因此在步骤S221中将当前驱动模式(全步驱动模式)切换至半步驱动模式。当环境温度T不高于第二温度预定值T2时,则将当前驱动模式维持在全步驱动模式,参见步骤S212。When it is determined in step S220 that the ambient temperature T is greater than the second temperature predetermined value T2, since it can fully meet the requirements of half-step driving, the current driving mode (full-step driving mode) is switched to half-step driving mode in step S221 . When the ambient temperature T is not higher than the second predetermined temperature value T2, the current driving mode is maintained in the full-step driving mode, see step S212.
步骤S212和步骤S222中的驱动方式可以一直持续至电子膨胀阀的驱动结束(参见步骤S10)。The driving manner in steps S212 and S222 may continue until the driving of the electronic expansion valve ends (see step S10).
根据第二实施方式的用于电子膨胀阀的控制系统和控制方法在启动电子膨胀阀时主动检测负温度系数电阻的环境温度并且能够根据检测的环境温度确定步进电机的驱动方式。即,在环境温度较低时,可以以全步驱动方式来驱动步进电机,由此避免因电流不足而无法正常驱动的情况。在环境温度较高时,可以以半步驱动方式来驱动步进电机,由此实现高精度操作。The control system and control method for an electronic expansion valve according to the second embodiment actively detects the ambient temperature of the negative temperature coefficient resistance when the electronic expansion valve is activated and can determine the driving manner of the stepping motor according to the detected ambient temperature. That is, when the ambient temperature is low, the stepping motor can be driven in a full-step driving manner, thereby avoiding the situation that the normal driving cannot be performed due to insufficient current. When the ambient temperature is high, the stepping motor can be driven in a half-step driving manner, thereby realizing high-precision operation.
<第三实施方式><Third Embodiment>
图6是根据本公开第三实施方式的用于电子膨胀阀的控制系统的示意性功能框图。如图6所示,根据第三实施方式的控制系统包括:向电子膨胀阀 的步进电机310提供直流电源的开关电源320;用于检测开关电源320的输入端的输入电压的电压检测装置340;为了抑制开关电源320的输入端受到浪涌电流冲击的负温度系数(NTC)电阻350;用于检测负温度系数电阻350的环境温度的温度检测装置360;以及根据检测的输入电压和环境温度以全步驱动模式或半步驱动模式驱动步进电机310的控制装置330。6 is a schematic functional block diagram of a control system for an electronic expansion valve according to a third embodiment of the present disclosure. As shown in FIG. 6 , the control system according to the third embodiment includes: a switching power supply 320 for supplying DC power to the stepping motor 310 of the electronic expansion valve; a voltage detection device 340 for detecting the input voltage of the input terminal of the switching power supply 320 ; A negative temperature coefficient (NTC) resistor 350 for suppressing the input end of the switching power supply 320 from being impacted by a surge current; a temperature detection device 360 for detecting the ambient temperature of the NTC resistor 350; The control device 330 of the stepping motor 310 is driven in the full-step driving mode or the half-step driving mode.
在第三实施方式的控制系统中,通过检测开关电源的输入电压和负温度系数电阻的环境温度来更准确地判断步进电机的驱动情况,从而选择合适的驱动方式,并由此确保步进电机的正常驱动。In the control system of the third embodiment, by detecting the input voltage of the switching power supply and the ambient temperature of the negative temperature coefficient resistance, the driving situation of the stepping motor is more accurately judged, so as to select an appropriate driving method, and thereby ensure the stepping motor normal drive of the motor.
图7是图6的控制系统的控制方法的流程示意图。下面参见图7来描述图6的控制系统的控制方法。FIG. 7 is a schematic flowchart of a control method of the control system of FIG. 6 . The control method of the control system of FIG. 6 will be described below with reference to FIG. 7 .
图7中的步骤S00、S01、S02以及S10与图3中的相同,此处不再详细描述。下面主要描述图7中的与图3不同的步骤。Steps S00 , S01 , S02 and S10 in FIG. 7 are the same as those in FIG. 3 , and will not be described in detail here. The steps in FIG. 7 that are different from those in FIG. 3 are mainly described below.
在步骤S02处判断当前驱动模式是否是全步驱动模式。如果步骤S02中判定当前驱动模式不是全步驱动模式(即,半步驱动模式),则进行至步骤S310,将由电压检测装置340检测到的输入电压U与第一电压预定值U1进行比较。At step S02, it is determined whether the current driving mode is the full-step driving mode. If it is determined in step S02 that the current driving mode is not the full-step driving mode (ie, the half-step driving mode), then proceed to step S310 to compare the input voltage U detected by the voltage detection device 340 with the first predetermined voltage value U1.
当在步骤S310中判定输入电压U不小于第一电压预定值U1时,则进行至步骤S342,将当前驱动模式维持在半步驱动模式。当在步骤S310中判定输入电压U小于第一电压预定值U1时,接着在步骤S330中将由温度检测装置360检测到的环境温度T与第一温度预定值T1进行比较。When it is determined in step S310 that the input voltage U is not less than the predetermined value U1 of the first voltage, proceed to step S342 to maintain the current driving mode in the half-step driving mode. When it is determined in step S310 that the input voltage U is less than the first predetermined voltage value U1, then in step S330, the ambient temperature T detected by the temperature detection device 360 is compared with the first predetermined temperature value T1.
当在步骤S330中判定环境温度T小于第一温度预定值T1时,由于其不能满足半步驱动的需求,因此在步骤S331中将当前驱动模式(半步驱动模式) 切换至全步驱动模式。当环境温度T不小于第一温度预定值T1时,则将当前驱动模式维持在半步驱动模式,参见步骤S342。When it is determined in step S330 that the ambient temperature T is less than the first temperature predetermined value T1, since it cannot meet the requirement of half-step driving, the current driving mode (half-step driving mode) is switched to full-step driving mode in step S331. When the ambient temperature T is not less than the first predetermined temperature value T1, the current driving mode is maintained in the half-step driving mode, see step S342.
如果步骤S02中判定当前驱动模式是全步驱动模式,则进行至步骤S320,将由电压检测装置340检测到的输入电压U与第二电压预定值U2进行比较,其中,第二电压预定值U2大于第一电压预定值U1。If it is determined in step S02 that the current driving mode is the full-step driving mode, then proceed to step S320 to compare the input voltage U detected by the voltage detection device 340 with the second predetermined voltage value U2, wherein the second predetermined voltage value U2 is greater than The first voltage is a predetermined value U1.
当在步骤S320中判定输入电压U大于第二电压预定值U2时,由于其完全能够满足半步驱动的需求,因此在步骤S341中将当前驱动模式(全步驱动模式)切换至半步驱动模式。当在步骤S320中判定输入电压U不高于第二电压预定值U2时,接着在步骤S340中判定将由温度检测装置360检测到的环境温度T与第二温度预定值T2进行比较,其中,第二温度预定值T2大于第一温度预定值T1。When it is determined in step S320 that the input voltage U is greater than the predetermined value U2 of the second voltage, since it can fully meet the requirements of half-step driving, the current driving mode (full-step driving mode) is switched to half-step driving mode in step S341 . When it is determined in step S320 that the input voltage U is not higher than the second predetermined voltage value U2, then it is determined in step S340 to compare the ambient temperature T detected by the temperature detection device 360 with the second predetermined temperature value T2, wherein the first The second predetermined temperature value T2 is greater than the first predetermined temperature value T1.
如果步骤S340中判定环境温度T高于第二温度预定值T2,则在步骤S341中将当前驱动模式(全步驱动模式)切换至半步驱动模式。如果步骤S340中判定环境温度T不高于第二温度预定值T2,则将当前驱动模式维持在全步驱动模式,参见步骤S332。If it is determined in step S340 that the ambient temperature T is higher than the second temperature predetermined value T2, the current driving mode (full-step driving mode) is switched to the half-step driving mode in step S341. If it is determined in step S340 that the ambient temperature T is not higher than the second temperature predetermined value T2, the current driving mode is maintained in the full-step driving mode, see step S332.
步骤S332和步骤S342中的驱动方式可以一直持续至电子膨胀阀的驱动结束(参见步骤S10)。The driving manner in steps S332 and S342 may continue until the driving of the electronic expansion valve is completed (see step S10).
第三实施方式的控制系统和控制方法将第一实施方式的输入电压与第二实施方式的环境温度相结合,由此更加准确地判断和控制步进电机的驱动情况。The control system and control method of the third embodiment combine the input voltage of the first embodiment with the ambient temperature of the second embodiment, thereby more accurately judging and controlling the driving condition of the stepping motor.
<第四实施方式><Fourth Embodiment>
图8是根据本公开第四实施方式的用于电子膨胀阀的控制系统的示意性 功能框图。如图8所示,根据第四实施方式的控制系统包括:向电子膨胀阀的步进电机410提供直流电源的开关电源420;为了抑制开关电源420的输入端受到浪涌电流冲击的负温度系数(NTC)电阻450;以及在启动电子膨胀阀时控制以全步驱动模式对步进电机410进行驱动并且根据设定时间切换至半步驱动模式的控制装置430。8 is a schematic functional block diagram of a control system for an electronic expansion valve according to a fourth embodiment of the present disclosure. As shown in FIG. 8 , the control system according to the fourth embodiment includes: a switching power supply 420 that provides DC power to the stepping motor 410 of the electronic expansion valve; a negative temperature coefficient for suppressing the input end of the switching power supply 420 from being impacted by a surge current (NTC) resistor 450; and a control device 430 that controls to drive the stepping motor 410 in a full-step driving mode and switch to a half-step driving mode according to a set time when the electronic expansion valve is activated.
在第四实施方式的控制系统中,控制装置430在启动电子膨胀阀时先以全步驱动模式(即,安全驱动模式)来驱动步进电机,然后使全步驱动持续预定时间段(即,设定时间)。设定时间可以根据步进电机的情况而设定。例如,当以全步驱动模式驱动步进电机达到设定时间时,电子器件的运行达到稳定状态,并且电子器件产生的热量传递至周围环境并使环境温度升高,使得负温度系数电阻的阻值不增加或增加很少(即,不会明显地降低开关电源的输入端的输入电压)。In the control system of the fourth embodiment, the control device 430 first drives the stepping motor in the full-step driving mode (ie, the safe driving mode) when activating the electronic expansion valve, and then makes the full-step driving continue for a predetermined period of time (ie, set time). The setting time can be set according to the situation of the stepper motor. For example, when the stepper motor is driven in the full-step drive mode for a set time, the operation of the electronic device reaches a steady state, and the heat generated by the electronic device is transferred to the surrounding environment and raises the ambient temperature, so that the resistance of the negative temperature coefficient resistor The value does not increase or increases very little (ie, does not significantly reduce the input voltage at the input of the switching power supply).
为此,控制装置430可以包括计时器432,用于对全步驱动的运行时间进行计时。To this end, the control device 430 may include a timer 432 for timing the running time of the full-step drive.
图9是图8的控制系统的控制方法的流程示意图。下面参见图9来描述图8的控制系统的控制方法。FIG. 9 is a schematic flowchart of a control method of the control system of FIG. 8 . The control method of the control system of FIG. 8 will be described below with reference to FIG. 9 .
图9中的步骤S00、S01、S02以及S10与图3中的相同,此处不再详细描述。下面主要描述图9中的与图3不同的步骤。Steps S00 , S01 , S02 and S10 in FIG. 9 are the same as those in FIG. 3 , and will not be described in detail here. The steps in FIG. 9 that are different from those in FIG. 3 are mainly described below.
在步骤S02处判断当前驱动模式是否是全步驱动模式。如果步骤S02中判定当前驱动模式不是全步驱动模式(即,半步驱动模式),则进行至步骤S410,将当前驱动模式(即,半步驱动模式)切换至全步驱动模式。At step S02, it is determined whether the current driving mode is the full-step driving mode. If it is determined in step S02 that the current driving mode is not the full-step driving mode (ie, the half-step driving mode), then proceed to step S410 to switch the current driving mode (ie, the half-step driving mode) to the full-step driving mode.
然后,通过计时器432对全步驱动模式的运行时间进行计时(为方便描 述,下面将其称为测量时间)。在步骤S411中判定测量时间是否达到设定时间。如果判定测量时间没有达到设定时间,则在步骤S412中维持全步驱动模式。如果判定测量时间达到设定时间,则在步骤S421中切换至半步驱动模式。Then, the operation time of the full-step driving mode is counted by the timer 432 (for convenience of description, it is hereinafter referred to as the measurement time). In step S411, it is determined whether or not the measurement time has reached the set time. If it is determined that the measurement time has not reached the set time, the full-step driving mode is maintained in step S412. If it is determined that the measurement time has reached the set time, it switches to the half-step drive mode in step S421.
如果步骤S02中判定当前驱动模式是全步驱动模式,则进行至步骤S420,判定测量时间是否达到设定时间。如果判定测量时间没有达到设定时间,则在步骤S412中维持全步驱动模式。如果判定测量时间达到设定时间,则在步骤S421中切换至半步驱动模式。If it is determined in step S02 that the current driving mode is the full-step driving mode, the process proceeds to step S420 to determine whether the measurement time reaches the set time. If it is determined that the measurement time has not reached the set time, the full-step driving mode is maintained in step S412. If it is determined that the measurement time has reached the set time, it switches to the half-step drive mode in step S421.
步骤S412和步骤S421中的驱动方式可以一直持续至电子膨胀阀的驱动结束(参见步骤S10)。The driving manner in steps S412 and S421 may continue until the driving of the electronic expansion valve ends (see step S10).
根据上述控制系统仅需要增加包括若干电阻和检测器件的检测电路,因此增加的成本较低,同时可以减少开发周期。According to the above control system, only a detection circuit including several resistors and detection devices needs to be added, so the added cost is low, and the development cycle can be shortened at the same time.
应理解的是,本公开的上述各个控制方法不局限于图示的具体示例。例如,比较步骤或判定步骤可以在预定时间间隔之后反复进行,以便在满足高驱动条件的情况下切换至半步驱动,而在低驱动条件下切换至全步驱动。It should be understood that the above-described respective control methods of the present disclosure are not limited to the specific examples shown in the drawings. For example, the comparing step or the determining step may be repeated after a predetermined time interval to switch to half-step driving if a high driving condition is satisfied, and switch to full-step driving if a low driving condition is satisfied.
此外,替代性地或者额外地,在启动电子膨胀阀时,可以关闭一些不太重要的大电流设备,由此确保供应至步进电机的电流。Also, alternatively or additionally, when the electronic expansion valve is activated, some less critical high current devices can be turned off, thereby ensuring the current supplied to the stepper motor.
尽管在此已详细描述了本公开的各种实施方式,但是应该理解,本公开并不局限于这里详细描述和示出的具体实施方式,在不偏离本公开的实质精神和范围的情况下可由本领域的技术人员实现其它的变型和改型。所有这些变型和改型均落入本公开的范围内。Although various embodiments of the present disclosure have been described in detail herein, it should be understood that the present disclosure is not limited to the specific embodiments described and illustrated in detail herein, but may be Those skilled in the art realize other variations and modifications. All such variations and modifications fall within the scope of this disclosure.

Claims (20)

  1. 一种用于电子膨胀阀的控制系统,其中,所述电子膨胀阀包括阀部件和电机,所述阀部件包括阀体和能够相对于所述阀体移动的阀芯,所述电机构造成能够使所述阀芯移动以打开或关闭所述电子膨胀阀,A control system for an electronic expansion valve, wherein the electronic expansion valve includes a valve member and a motor, the valve member includes a valve body and a valve core that can move relative to the valve body, and the motor is configured to be capable of moving the spool to open or close the electronic expansion valve,
    所述控制系统包括:The control system includes:
    电源装置,所述电源装置构造成向所述电机提供电源;以及a power supply device configured to provide power to the motor; and
    控制装置,所述控制装置对所述电机驱动的模式包括第一模式和第二模式,其中,在所述第一模式下驱动所述电机所需的电流小于在所述第二模式下驱动所述电机所需的电流,并且所述控制装置构造成在启动所述电子膨胀阀时根据预设电机驱动关联参数选择性地以所述第一模式或所述第二模式来驱动所述电机。A control device, wherein the modes in which the motor is driven by the control device include a first mode and a second mode, wherein the current required to drive the motor in the first mode is smaller than that of driving the motor in the second mode current required by the electric motor, and the control device is configured to selectively drive the electric motor in the first mode or the second mode according to preset electric motor drive-related parameters when the electronic expansion valve is activated.
  2. 根据权利要求1所述的控制系统,其中,所述预设电机驱动关联参数包括所述电源装置的输入电压,所述控制系统还包括电压检测装置,所述电压检测装置构造成用于检测所述电源装置的输入电压,The control system of claim 1, wherein the preset motor drive-related parameter includes an input voltage of the power supply device, the control system further comprising a voltage detection device configured to detect the the input voltage of the power supply unit,
    其中,所述控制装置根据所述输入电压以所述第一模式或所述第二模式驱动所述电机。Wherein, the control device drives the motor in the first mode or the second mode according to the input voltage.
  3. 根据权利要求2所述的控制系统,其中,所述控制装置构造成:The control system of claim 2, wherein the control device is configured to:
    当检测的所述输入电压低于第一电压预定值,所述控制装置以所述第一模式驱动所述电机;When the detected input voltage is lower than a predetermined value of a first voltage, the control device drives the motor in the first mode;
    当检测的所述输入电压高于第二电压预定值,所述控制装置以所述第二 模式驱动所述电机,所述第二电压预定值大于所述第一电压预定值;以及When the detected input voltage is higher than a second predetermined voltage value, the control device drives the motor in the second mode, the second voltage predetermined value is greater than the first voltage predetermined value; and
    当检测的所述输入电压大于等于所述第一电压预定值但小于等于所述第二电压预定值,所述控制装置以当前模式驱动所述电机。When the detected input voltage is greater than or equal to the predetermined first voltage value but less than or equal to the predetermined second voltage value, the control device drives the motor in the current mode.
  4. 根据权利要求1所述的控制系统,其中,所述控制系统还包括:The control system of claim 1, wherein the control system further comprises:
    负温度系数电阻,所述负温度系数电阻设置在所述电源装置的输入侧。A negative temperature coefficient resistor, the negative temperature coefficient resistor is provided on the input side of the power supply device.
  5. 根据权利要求4所述的控制系统,其中,所述预设电机驱动关联参数包括所述负温度系数电阻的环境温度,The control system according to claim 4, wherein the preset motor drive-related parameters include the ambient temperature of the negative temperature coefficient resistor,
    所述控制系统还包括:The control system also includes:
    温度检测装置,所述温度检测装置构造成用于检测所述负温度系数电阻的环境温度。A temperature detection device configured to detect an ambient temperature of the negative temperature coefficient resistor.
  6. 根据权利要求5所述的控制系统,其中,所述控制装置构造成:The control system of claim 5, wherein the control device is configured to:
    当检测的所述环境温度低于第一温度预定值,所述控制装置以所述第一模式驱动所述电机;When the detected ambient temperature is lower than a predetermined first temperature value, the control device drives the motor in the first mode;
    当检测的所述环境温度高于第二温度预定值,所述控制装置以所述第二模式驱动所述电机,所述第二温度预定值大于所述第一温度预定值;以及When the detected ambient temperature is higher than a second predetermined temperature value, the control device drives the motor in the second mode, the second predetermined temperature value is greater than the first predetermined temperature value; and
    当检测的所述环境温度大于等于所述第一温度预定值但小于等于所述第二温度预定值,所述控制装置以当前模式驱动所述电机。When the detected ambient temperature is greater than or equal to the first predetermined temperature value but less than or equal to the second predetermined temperature value, the control device drives the motor in the current mode.
  7. 根据权利要求4所述的控制系统,其中,所述预设电机驱动关联参数 包括所述电源装置的输入电压和所述负温度系数电阻的环境温度,The control system according to claim 4, wherein the preset motor drive-related parameters include the input voltage of the power supply device and the ambient temperature of the negative temperature coefficient resistor,
    所述控制系统还包括:The control system also includes:
    电压检测装置,所述电压检测装置构造成用于检测所述电源装置的输入电压;以及a voltage detection device configured to detect an input voltage of the power supply device; and
    温度检测装置,所述温度检测装置构造成用于检测所述负温度系数电阻的环境温度。A temperature detection device configured to detect an ambient temperature of the negative temperature coefficient resistor.
  8. 根据权利要求7所述的控制系统,其中,所述控制装置构造成:The control system of claim 7, wherein the control device is configured to:
    当检测的所述输入电压低于第一电压预定值并且检测的所述环境温度低于第一温度预定值,所述控制装置以所述第一模式驱动所述电机;When the detected input voltage is lower than a first predetermined voltage value and the detected ambient temperature is lower than a first predetermined temperature value, the control device drives the motor in the first mode;
    当检测的所述输入电压高于第二电压预定值或者检测的所述环境温度高于第二温度预定值,所述控制装置以所述第二模式驱动所述电机,其中,所述第二电压预定值大于所述第一电压预定值并且所述第二温度预定值大于所述第一温度预定值;以及When the detected input voltage is higher than a second predetermined voltage value or the detected ambient temperature is higher than a second predetermined temperature value, the control device drives the motor in the second mode, wherein the second the voltage predetermined value is greater than the first voltage predetermined value and the second temperature predetermined value is greater than the first temperature predetermined value; and
    当检测的所述输入电压大于等于所述第一电压预定值但小于等于所述第二电压预定值并且检测的所述环境温度大于等于所述第一温度预定值但小于等于所述第二温度预定值,所述控制装置以当前模式驱动所述电机。When the detected input voltage is greater than or equal to the first voltage predetermined value but less than or equal to the second voltage predetermined value and the detected ambient temperature is greater than or equal to the first temperature predetermined value but less than or equal to the second temperature a predetermined value, the control device drives the motor in the current mode.
  9. 根据权利要求4所述的控制系统,其中,The control system of claim 4, wherein,
    所述控制系统还包括用于测量所述第一模式的驱动时间的计时器,The control system further includes a timer for measuring the drive time of the first mode,
    其中,所述控制系统构造成在启动所述电子膨胀阀时选择以所述第一模式驱动所述电机,所述预设电机驱动关联参数包括以所述第一模式对所述电 机驱动的驱动时间,并且Wherein, the control system is configured to select to drive the motor in the first mode when activating the electronic expansion valve, and the preset motor drive-related parameters include driving the motor in the first mode time, and
    在所述驱动时间达到设定时间时切换至所述第二模式。The second mode is switched when the drive time reaches a set time.
  10. 根据权利要求1至9中任一项所述的控制系统,其中,所述电机为步进电机,所述电源装置是开关电源,所述第一模式为全步驱动模式,所述第二模式为半步驱动模式。The control system according to any one of claims 1 to 9, wherein the motor is a stepping motor, the power supply device is a switching power supply, the first mode is a full-step driving mode, and the second mode For half-step drive mode.
  11. 一种用于电子膨胀阀的控制方法,其中,所述电子膨胀阀包括阀部件和电机,所述阀部件包括阀体和能够相对于所述阀体移动的阀芯,所述电机构造成能够使所述阀芯移动以打开或关闭所述电子膨胀阀,A control method for an electronic expansion valve, wherein the electronic expansion valve includes a valve member and a motor, the valve member includes a valve body and a valve core that can move relative to the valve body, and the motor is configured to be capable of moving the spool to open or close the electronic expansion valve,
    所述控制方法包括以下步骤:The control method includes the following steps:
    获取与所述电机的驱动相关的参数;以及obtaining parameters related to the driving of the motor; and
    通过电源装置向所述电机提供电源以驱动所述电机,Power is supplied to the motor through a power supply device to drive the motor,
    其中,根据所述参数选择以第一模式或第二模式驱动所述电机,在所述第一模式下驱动所述电机所需的电流小于在所述第二模式下驱动所述电机所需的电流。The motor is driven in a first mode or a second mode according to the parameter, and the current required to drive the motor in the first mode is smaller than the current required to drive the motor in the second mode current.
  12. 根据权利要求11所述的控制方法,其中,The control method according to claim 11, wherein,
    获取与所述电机的驱动相关的参数包括检测所述电源装置的输入电压;以及Obtaining parameters related to driving of the motor includes detecting an input voltage of the power supply; and
    根据检测到的输入电压选择以所述第一模式或所述第二模式驱动所述电机。The motor is selected to be driven in the first mode or the second mode according to the detected input voltage.
  13. 根据权利要求12所述的控制方法,还包括:The control method according to claim 12, further comprising:
    当检测的输入电压低于第一电压预定值时,选择以所述第一模式驱动所述电机;When the detected input voltage is lower than the predetermined value of the first voltage, selecting to drive the motor in the first mode;
    当检测的输入电压高于第二电压预定值时,选择以所述第二模式驱动所述电机,所述第二电压预定值大于所述第一电压预定值;以及selecting to drive the motor in the second mode when the detected input voltage is higher than a second predetermined voltage value, the second predetermined voltage value being greater than the first predetermined voltage value; and
    当检测的输入电压大于等于所述第一电压预定值但小于等于所述第二电压预定值时,维持当前模式以驱动所述电机。When the detected input voltage is greater than or equal to the predetermined first voltage value but less than or equal to the predetermined second voltage value, the current mode is maintained to drive the motor.
  14. 根据权利要求11所述的控制方法,还包括:The control method according to claim 11, further comprising:
    在所述电源装置的输入侧设置负温度系数电阻。A negative temperature coefficient resistor is provided on the input side of the power supply device.
  15. 根据权利要求14所述的控制方法,其中,The control method according to claim 14, wherein,
    获取与所述电机的驱动相关的参数包括检测所述负温度系数电阻的环境温度;以及Obtaining parameters related to driving of the motor includes detecting an ambient temperature of the negative temperature coefficient resistor; and
    根据检测到的环境温度选择以所述第一模式或所述第二模式驱动所述电机。The motor is selected to be driven in the first mode or the second mode according to the detected ambient temperature.
  16. 根据权利要求15所述的控制方法,还包括:The control method according to claim 15, further comprising:
    当检测的环境温度低于第一温度预定值时,选择以所述第一模式驱动所述电机;When the detected ambient temperature is lower than a predetermined value of a first temperature, selecting to drive the motor in the first mode;
    当检测的环境温度高于第二温度预定值时,选择以所述第二模式驱动所 述电机,所述第二温度预定值大于所述第一温度预定值;以及Selecting to drive the motor in the second mode when the detected ambient temperature is higher than a second predetermined temperature value, the second predetermined temperature value being greater than the first predetermined temperature value; and
    当检测的环境温度大于等于所述第一温度预定值但小于等于所述第二温度预定值时,维持当前模式以驱动所述电机。When the detected ambient temperature is greater than or equal to the first predetermined temperature value but less than or equal to the second predetermined temperature value, the current mode is maintained to drive the motor.
  17. 根据权利要求14所述的控制方法,其中,The control method according to claim 14, wherein,
    获取与所述电机的驱动相关的参数包括检测所述电源装置的输入电压并且检测所述负温度系数电阻的环境温度;以及Obtaining parameters related to driving of the motor includes detecting an input voltage of the power supply device and detecting an ambient temperature of the negative temperature coefficient resistor; and
    根据检测到的输入电压和环境温度选择以所述第一模式或所述第二模式驱动所述电机。The motor is selected to be driven in the first mode or the second mode according to the detected input voltage and ambient temperature.
  18. 根据权利要求17所述的控制方法,还包括:The control method according to claim 17, further comprising:
    当检测的输入电压低于第一电压预定值并且检测的环境温度低于第一温度预定值时,选择以所述第一模式驱动所述电机;Selecting to drive the motor in the first mode when the detected input voltage is lower than the first predetermined voltage value and the detected ambient temperature is lower than the first predetermined temperature value;
    当检测的输入电压高于第二电压预定值或者检测的环境温度高于第二温度预定值时,选择以所述第二模式驱动所述电机,其中,所述第二电压预定值大于所述第一电压预定值并且所述第二温度预定值大于所述第一温度预定值;以及When the detected input voltage is higher than a second voltage predetermined value or the detected ambient temperature is higher than a second temperature predetermined value, the motor is selected to be driven in the second mode, wherein the second voltage predetermined value is greater than the a first voltage predetermined value and the second temperature predetermined value is greater than the first temperature predetermined value; and
    当检测的输入电压大于等于所述第一电压预定值但小于等于所述第二电压预定值并且检测的环境温度大于等于所述第一温度预定值但小于等于所述第二温度预定值时,维持当前模式以驱动所述电机。When the detected input voltage is greater than or equal to the first predetermined voltage value but less than or equal to the second predetermined voltage value and the detected ambient temperature is greater than or equal to the first predetermined temperature value but less than or equal to the second predetermined temperature value, The current mode is maintained to drive the motor.
  19. 根据权利要求14所述的控制方法,其中,The control method according to claim 14, wherein,
    在启动所述电子膨胀阀时选择以所述第一模式驱动所述电机;Selecting to drive the electric motor in the first mode when activating the electronic expansion valve;
    获取与所述电机的驱动相关的参数包括测量所述第一模式的驱动时间;以及Obtaining parameters related to driving of the motor includes measuring a driving time of the first mode; and
    在所述驱动时间达到设定时间时切换至所述第二模式。The second mode is switched when the drive time reaches a set time.
  20. 根据权利要求11至19中任一项所述的控制方法,还包括:The control method according to any one of claims 11 to 19, further comprising:
    在开始驱动所述电机时,先确定当前模式是第一模式还是第二模式。When starting to drive the motor, it is first determined whether the current mode is the first mode or the second mode.
PCT/CN2020/128912 2020-09-28 2020-11-16 Control system and method for electronic expansion valve WO2022062128A1 (en)

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