WO2022052844A1 - Wire derusting spray head - Google Patents

Wire derusting spray head Download PDF

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Publication number
WO2022052844A1
WO2022052844A1 PCT/CN2021/115920 CN2021115920W WO2022052844A1 WO 2022052844 A1 WO2022052844 A1 WO 2022052844A1 CN 2021115920 W CN2021115920 W CN 2021115920W WO 2022052844 A1 WO2022052844 A1 WO 2022052844A1
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WO
WIPO (PCT)
Prior art keywords
nozzle
wire
hole
mixing chamber
wire rod
Prior art date
Application number
PCT/CN2021/115920
Other languages
French (fr)
Chinese (zh)
Inventor
戴杰涛
陈晓生
陈震林
Original Assignee
广州大学
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广州大学 filed Critical 广州大学
Publication of WO2022052844A1 publication Critical patent/WO2022052844A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
    • B24C1/086Descaling; Removing coating films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0207Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the work being an elongated body, e.g. wire or pipe
    • B05B13/0214Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the work being an elongated body, e.g. wire or pipe the liquid or other fluent material being applied to the whole periphery of the cross section of the elongated body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/04Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1481Spray pistols or apparatus for discharging particulate material
    • B05B7/149Spray pistols or apparatus for discharging particulate material with separate inlets for a particulate material and a liquid to be sprayed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C5/00Devices or accessories for generating abrasive blasts
    • B24C5/02Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
    • B24C5/04Nozzles therefor

Definitions

  • the invention relates to wire rod production equipment, in particular to a wire rod derusting nozzle.
  • the steel ingot is heated to more than 1,000 degrees, and the high-temperature steel ingot comes into contact with the air, and an oxidation reaction occurs, and a layer of iron oxide scale is formed on the surface of the steel.
  • the iron oxide scale will weaken the corrosion resistance, weldability and mechanical properties of the finished steel, affecting the quality of the steel.
  • the utility model patent with the authorized publication number CN 2425723Y discloses an abrasive high-pressure water phosphorus removal nozzle, which is composed of a high-pressure water water supply device and a sandblasting device, and is characterized in that the high-pressure water water supply device and the sandblasting device are assembled.
  • the high-pressure water supply device includes a high-pressure hose, a connecting nut, a connecting head, an intermediate pipe, a rectifier, a plug, a flat fan-shaped water nozzle
  • the sandblasting device includes a transparent hose, a connecting pipe, a sandblasting plate, and an adjustment piece Group, compressed air nozzle
  • the high-pressure hose is connected to the joint with a connecting nut
  • the connecting head is tightly screwed on the intermediate pipe
  • a rectifier is installed inside the intermediate pipe
  • the head is screwed on the intermediate pipe
  • the flat fan-shaped water nozzle is placed on the
  • the flat fan-shaped water nozzle is fixed by the plug, the nozzle sleeve and the plug are connected by screwing, and the round sleeve and the nozzle sleeve are connected with fixing screws
  • the transparent hose is tightly sleeved on the two pipes, and the connecting pipes are tightly connected.
  • the sandblasting plate is fixed by bolts and nozzle sleeves, and a compressed air nozzle and an adjustment plate group are installed in the middle of the sandblasting.
  • high-pressure water spray and sandblasting are respectively output from the high-pressure water supply device and sandblasting device and mixed outside the water nozzle.
  • Flat fan-shaped high-pressure mortar is used to hit the steel surface outside the nozzle to remove the iron oxide scale.
  • the nozzle mixes high-pressure water and sandblasting and then sprays it on the steel surface outside the nozzle. It can only have a rust removal effect on the surface of the wire that faces the nozzle mouth. It needs to be rusted on the surface in other directions. Then, the nozzle needs to be moved to the top of the corresponding surface, which increases the workload and leads to low efficiency.
  • the nozzle mixes high-pressure water and sandblasting, and then sprays it on the steel surface outside the nozzle.
  • the area of rust removal is only the contact surface between the mixed liquid and the wire, and the area of rust removal per unit time is small. , the rust removal efficiency is low.
  • the object of the present invention is to overcome the deficiencies of the prior art, and to provide a wire rod rust removal nozzle, on the one hand, this wire rod rust removal nozzle can completely remove the iron oxide scale on the entire circumferential surface of the wire rod, and the rust removal quality is good; on the other hand, The wire rod rust removal nozzle has a larger rust removal range per unit time, high efficiency and convenient operation.
  • a wire rod derusting nozzle is characterized in that it includes a nozzle body, a high-pressure water spray device and a sand feeding structure; wherein, the nozzle body is provided with a first mixing chamber; the sand feeding structure includes a communication with the first mixing chamber.
  • the high-pressure water spray device includes a nozzle seat arranged in the nozzle body, the nozzle seat is provided with a plurality of water spray holes distributed along the circumferential direction, and one end of the water spray holes is communicated with the first mixing chamber , the other end is communicated with the annular water inlet groove, and the annular water inlet groove is communicated with the water inlet pipe; one end of the first mixing chamber is provided with an inlet channel with an outer diameter smaller than the outer diameter of the mixing chamber, and the other end is provided with an outlet channel, wherein, The diameter of the wire inlet channel is larger than the diameter of the wire rod, and an annular second mixing cavity is formed between the outer side of the wire rod and the inner wall of the wire inlet channel; the diameter of the wire outlet channel matches the wire rod.
  • the wire rod whose surface scale needs to be removed is derusted inside the wire rod derusting nozzle, as follows: the wire rod enters the first mixing chamber from the wire inlet channel, and passes through the first mixing chamber from the wire outlet channel; after the wire rod enters the wire inlet channel, the high pressure
  • the water spray device and the sand feeding structure are activated, and the high-pressure water flow enters the annular water inlet tank from the water inlet pipe; one end of the water spray hole is connected with the annular water inlet tank, and the other end is connected with the first mixing chamber.
  • the water spray hole enters the first mixing chamber, and at the same time, the sandblasting enters the first mixing chamber from the sand inlet hole, and the high-pressure water flow drives the sandblasting movement to form a high-speed moving mixed liquid, and the high-speed mixed liquid is discharged from the second mixing chamber.
  • the second mixing chamber is composed of the outer side of the wire and the inner wall of the wire inlet channel, and the outer diameter of the wire inlet channel is smaller than the outer diameter of the first mixing chamber, the cross section of the second mixing chamber is much smaller than that of the first mixing chamber, Therefore, the mixed liquid in the second mixing chamber flows faster; on the other hand, the flow direction of the mixed liquid is opposite to the advancing direction of the line pipe, which further increases the relative speed of the two, thereby forming extremely fast mixing in the second mixing chamber
  • the high-speed mixed liquid scours the entire circumferential surface of the wire entering the wire inlet channel, thereby removing the iron oxide scale on the circumferential surface of the entire wire; after the wire enters the first mixing chamber, the high-speed mixed liquid formed by sandblasting is driven by the high-pressure water flow Further scour the surface of the wire, because there are multiple water spray holes, and the multiple water spray holes are distributed along the circumferential direction, so the entire circumferential surface of the wire is filled with high-speed
  • the above process The rust removal effect on the entire circumferential surface of the wire can be achieved without moving the position of the nozzle back and forth, with good rust removal quality and high efficiency;
  • the mixture removes rust on the entire circumferential surface of the wire rod, so that the rust removal range per unit time is larger and the rust removal efficiency is high.
  • the spray head body includes a spray head front part and a spray head rear part for installing the high-pressure water spray device, and the rear part of the spray head body is provided with a liquid inlet communicated with the first mixing chamber
  • the pore size of the liquid inlet cavity is larger than the pore size of the first mixing cavity.
  • the nozzle holder includes a front part of the nozzle holder and a rear part of the nozzle holder, and the outer diameter of the front part of the nozzle holder is larger than the outer diameter of the rear part of the nozzle holder, so that the front part of the nozzle holder and the rear part of the nozzle holder are located between the front part of the nozzle holder and the rear part of the nozzle holder.
  • a first step is formed between the parts, and the first step is provided with a chamfered surface toward the rear of the nozzle seat; the rear of the nozzle seat is provided with a wire hole matching the wire, and the wire hole constitutes a In the outlet channel, the front part of the nozzle seat is provided with a first conical hole communicating with the outlet channel, the first conical hole is communicated with the first mixing chamber and the aperture gradually increases toward the first mixing chamber, The water spray hole passes through the chamfered surface and the inner wall of the first tapered hole. With the nozzle seat of the structure, the high-pressure water flow enters the chamfered surface and passes through the inner wall of the first conical surface.
  • the high-pressure water flowing through the first conical surface can It is directly sprayed on the surface of the wire rod in the first mixing chamber, and can drive the sandblasting in the first mixing chamber to rush to the surface of the wire rod at a high speed, thereby removing the iron oxide scale on the surface of the wire rod.
  • the high-pressure water spraying device further comprises a pressing structure, a water inlet hole, a water inlet joint disposed outside the water inlet hole, a sealing sleeve and a ruby nozzle installed in the sealing sleeve; the The pressing structure is arranged in the liquid inlet chamber, one end of the pressing structure is pressed against the first step, and the end face of the pressing structure close to the first mixing chamber, the chamfered surface and the liquid inlet chamber
  • the inner wall constitutes the annular water inlet groove, and the water inlet hole communicates with the annular water inlet groove; the sealing sleeve is installed on the side of the water spray hole close to the chamfered surface.
  • the water inlet pipe is connected with the water inlet joint, the high-pressure water flow enters the annular water inlet tank through the water inlet hole, and the high-pressure water flow in the annular water inlet tank enters the water spray hole through the ruby nozzle, and is sprayed into the first mixing chamber. on the inner wire surface.
  • the compression structure includes a compression sleeve and a locking compression cap, the outer diameter of the compression sleeve matches the inner diameter of the liquid inlet cavity, and both the compression sleeve and the locking compression cap are There is an internal hole matching the rear of the nozzle seat, the pressing sleeve is sleeved on the rear of the nozzle, and one end is pressed against the first step; the locking pressing cap is connected to the liquid inlet chamber It is connected by screw thread, and one end is pressed against the pressing sleeve.
  • set the pressing sleeve on the back of the nozzle holder then assemble the nozzle holder to the liquid inlet chamber, and lock the locking pressure cap.
  • the locking pressure cap presses one end of the pressing sleeve forward. Push forward, and the other end of the compression sleeve is pressed against the first step until the front of the nozzle seat is against the rear end of the first mixing chamber. At this time, the compression cap is locked to fix the compression sleeve and the nozzle seat on the wire to remove rust The front of the sprinkler head, complete the installation.
  • the sealing sleeve is made of copper material.
  • copper as the material of the sealing sleeve, on the one hand, due to the low hardness of copper, it is easy to install during assembly; on the other hand, the copper material will not rust even if it is exposed to water for a long time, and is more stable and durable.
  • the high-pressure water spray device further includes a waterproof structure, and the waterproof structure includes a waterproof groove and a waterproof gasket installed on the waterproof groove; wherein, the waterproof groove includes a waterproof groove arranged on the pressing sleeve.
  • the first waterproof groove is arranged on the pressing sleeve to prevent the high-pressure water flow from flowing out of the back of the wire rod rust removal nozzle from the liquid inlet chamber
  • the second waterproof groove is arranged at the rear of the nozzle seat to prevent the high-pressure water flow from pressing
  • the inner wall of the sleeve flows out of the rear of the wire rod derusting nozzle
  • the third waterproof groove is arranged in the front of the nozzle seat to prevent the high-pressure water flow from entering the first mixing chamber from the junction of the liquid inlet chamber and the first mixing chamber;
  • the waterproof structure can ensure that the high-pressure water flow can only enter the first mixing chamber from the water spray hole, so as to be sprayed onto the surface of the wire material in the first mixing chamber, thereby improving the rust removal effect.
  • a preferred solution of the present invention further includes a mixing nozzle structure, the mixing nozzle structure includes a mixing nozzle and a nozzle pressure cap for installing the mixing nozzle on the front of the nozzle; the mixing nozzle includes a front of the nozzle and a rear of the nozzle.
  • the outer diameter of the front part of the nozzle is smaller than the outer diameter of the rear part of the nozzle, so that a second step is formed between the front part of the nozzle and the rear part of the nozzle; the wire inlet hole is arranged in the front part of the nozzle; the The rear of the nozzle is provided with a second conical hole that communicates with the wire inlet hole, the second conical hole is communicated with the first mixing chamber, and the diameter of the second conical hole gradually increases toward the first mixing chamber.
  • the mixing nozzle of the above structure when the high-pressure water flow and the mixed liquid of sandblasting flow from the first mixing chamber through the inlet hole, the fluid cross-section of the mixed liquid becomes sharply smaller, and the inner wall of the second conical hole has a surface for the mixed liquid. In this way, the mixed liquid recoiled through the inner wall of the second conical hole scours the entire circumferential surface of the wire again, thereby enhancing the effect of removing iron oxide scale on the surface of the wire.
  • the nozzle pressing cap includes a locking portion and a crimping portion, the locking portion is provided with a locking hole matched with the rear portion of the nozzle, and the crimping portion is provided with a locking hole matched with the front portion of the nozzle
  • the withholding hole, the locking part is threadedly connected with the liquid outlet chamber.
  • sand inlet holes there are two sand inlet holes, and the two sand inlet holes are symmetrically arranged on the nozzle body.
  • Two symmetrical sand inlet holes are set, and the sand blasting enters the first mixing chamber from both sides of the nozzle body at the same time, so that the sand blasting distribution in the first mixing chamber is more uniform, and the entire circumferential surface of the wire is filled with sand blasting, thereby improving Rust removal effect.
  • the sand feeding structure further includes a sand feeding joint, and the sand feeding joint is installed at the outer end of the sand feeding hole.
  • the present invention has the following beneficial effects:
  • the wire rod derusting nozzle of the present invention includes a nozzle body, a high-pressure water spray device and a sand feeding structure.
  • a first mixing chamber is provided in the nozzle body, and one end of the first mixing chamber is provided with a wire outlet channel, which is connected to the outside of the wire rod and the inlet.
  • An annular second mixing chamber is formed between the inner walls of the line channels, and the cross-section of the second mixing chamber is much smaller than that of the first mixing chamber, so that the high-speed mixed liquid from the first mixing chamber has a higher flow in the second mixing chamber.
  • the flow direction of the mixed liquid is opposite to the direction in which the wire rod enters the rust removal nozzle, the relative speed of the two is further increased, and an extremely high-speed mixed liquid is formed in the second mixing chamber, so as to completely remove the rust on the entire circumferential surface of the wire rod. Good rust quality and high efficiency.
  • the wire rod rust removal nozzle of the present invention includes a nozzle body, a high-pressure water spray device and a sand feeding structure.
  • a first mixing chamber is arranged in the nozzle body. After the wire rod enters the first mixing chamber of the rust removal nozzle from the wire inlet channel, The high-speed mixed liquid formed by sandblasting is driven by the high-pressure water flow to further wash the surface of the wire rod. Since there are multiple water spray holes and the plurality of water spray holes are distributed in the circumferential direction, the entire circumferential surface of the wire rod is filled with the high-speed mixed liquid, which can be completely removed. Iron oxide scale on the entire circumference of the wire.
  • the mixed liquid derusts the entire circumferential surface of the wire rod, so that the unit time
  • the rust removal range is larger and the rust removal efficiency is high.
  • the wire rod derusting nozzle of the present invention integrates the functions of high-pressure water spraying, sand feeding and mixed liquid flushing, and has a compact structure, powerful functions and low manufacturing cost.
  • FIG. 1 is a front cross-sectional view of the wire rod rust removing nozzle of the present invention.
  • FIG. 2 is a perspective view of the wire rod derusting nozzle of the present invention from one perspective.
  • FIG. 3 is a cross-sectional view of the nozzle body.
  • FIG. 4 is a cross-sectional view of the nozzle holder.
  • Figure 5 is a perspective view of the ruby nozzle mounted on the nozzle holder.
  • FIG. 6 is a cross-sectional view of a mixing nozzle.
  • a wire rod derusting nozzle is characterized in that it includes a nozzle body, a high-pressure water spray device and a sand feeding structure; wherein, a first mixing chamber 1 is provided in the nozzle body; the sand feeding The structure includes a sand inlet hole 17 that communicates with the first mixing chamber 1; the high-pressure water spray device includes a nozzle seat arranged in the nozzle body, and the nozzle seat is provided with a plurality of water spray holes 3 distributed along the circumferential direction.
  • One end of the water spray hole 3 is communicated with the first mixing chamber 1, and the other end is communicated with the annular water inlet groove 8, and the annular water inlet groove 8 is communicated with the water inlet pipe; one end of the first mixing chamber 1 is provided with an outer diameter smaller than that of the mixing chamber.
  • the wire inlet channel 6 of the outer diameter is provided with a wire outlet channel 7 at the other end, wherein the diameter of the wire inlet channel 6 is larger than the diameter of the wire rod, and an annular second mixing cavity is formed between the outside of the wire rod and the inner wall of the wire inlet channel 6;
  • the diameter of the outlet channel 7 matches the wire.
  • the spray head body includes a spray head front part and a spray head rear part for installing the high-pressure water spray device.
  • the liquid cavity 2, the aperture of the liquid inlet cavity 2 is larger than the aperture of the first mixing cavity 1.
  • the nozzle holder includes a front nozzle holder 4 and a rear nozzle holder 5 , and the outer diameter of the front nozzle holder 4 is larger than the outer diameter of the rear nozzle holder 5 .
  • a first step is formed between the front part 4 of the seat and the rear part 5 of the nozzle seat, and the first step is provided with a chamfered surface toward the rear part 5 of the nozzle seat; the rear part 5 of the nozzle seat is provided with a matching wire rod.
  • a wire hole, the wire hole constitutes the wire outlet channel 7, the front part 4 of the nozzle seat is provided with a first tapered hole communicating with the wire outlet channel 7, and the first tapered hole is connected to the first tapered hole.
  • the mixing chamber 1 is connected and the diameter of the hole gradually increases toward the first mixing chamber 1 , and the water spray hole 3 passes through the chamfered surface and the inner wall of the first conical hole.
  • the nozzle seat of the structure is provided, and the chamfered surface of the high-pressure water flow enters and passes through the inner wall of the first conical surface. Since the first conical hole is communicated with the first mixing chamber 1, the high-pressure water flow passing through the first conical surface It can be directly sprayed on the surface of the wire in the first mixing chamber 1, and can drive the sandblasting in the first mixing chamber 1 to rush to the surface of the wire at a high speed, thereby removing the iron oxide scale on the surface of the wire.
  • the high-pressure water spray device further includes a pressing structure, a water inlet hole 11 , a water inlet joint disposed outside the water inlet hole 11 , a sealing sleeve 12 , and a sealing sleeve 12 .
  • the annular water inlet groove 8 is formed with the chamfered surface and the inner wall of the liquid inlet chamber 2, and the water inlet hole 11 is communicated with the annular water inlet groove 8; the sealing sleeve 12 is installed on the water spray hole 3 close to the One side of the chamfered face.
  • the water inlet pipe is connected to the water inlet joint, the high-pressure water flow enters the annular water inlet groove 8 through the water inlet hole 11, and the high-pressure water flow in the annular water inlet groove 8 enters the water spray hole 3 through the ruby nozzle 13, thereby spraying onto the surface of the wire in the first mixing chamber 1 .
  • the pressing structure includes a pressing sleeve 9 and a locking pressing cap 10 .
  • the outer diameter of the pressing sleeve 9 matches the inner diameter of the liquid inlet chamber 2
  • the pressing Both the sleeve 9 and the locking cap 10 are provided with internal holes matching the rear part 5 of the nozzle seat, the pressing sleeve 9 is sleeved on the rear part 15 of the nozzle, and one end is pressed against the A step; the locking cap 10 is connected with the liquid inlet chamber 2 through threads, and one end is pressed against the pressing sleeve 9 .
  • the sealing sleeve 12 is made of copper material.
  • copper as the material of the sealing sleeve 12, on the one hand, due to the low hardness of copper, it is easy to install during assembly; on the other hand, the copper material will not rust even if it is exposed to water for a long time, and is more stable and durable.
  • the high-pressure water spraying device further includes a waterproof structure including a waterproof groove and a waterproof gasket installed on the waterproof groove; wherein, the waterproof groove includes a waterproof groove arranged on the pressing sleeve 9
  • the first waterproof groove 18 is arranged on the pressing sleeve 9 to prevent high-pressure water from flowing out of the rear of the wire rod rust removing nozzle from the liquid inlet chamber 2
  • the second waterproof groove 19 is arranged on the rear part 5 of the nozzle seat to prevent The high-pressure water flow flows out from the inner wall of the compression sleeve 9 to the rear of the wire rod derusting nozzle
  • the third waterproof groove 20 is arranged in the front part 4 of the nozzle seat to prevent the high-pressure water flow from entering the first mixing chamber 1 from the junction of the liquid inlet chamber 2 and the first mixing chamber 1.
  • a mixing chamber 1 the provision of the waterproof structure can ensure that the high-pressure water flow can only enter the first mixing chamber 1 from the water spray hole 3, so as to be sprayed onto the surface of the wire material in the first mixing chamber 1, and the effect of rust removal can be improved. .
  • a mixing nozzle structure is also included, the mixing nozzle structure includes a mixing nozzle and a nozzle pressure cap 16 for installing the mixing nozzle on the front of the spray head;
  • the mixing nozzle includes a nozzle front 14 and The rear part 15 of the nozzle, the outer diameter of the front part 14 of the nozzle is smaller than the outer diameter of the rear part 15 of the nozzle, so that a second step is formed between the front part 14 of the nozzle and the rear part 15 of the nozzle;
  • the front part 14 of the nozzle; the rear part 15 of the nozzle is provided with a second conical hole that communicates with the wire inlet hole, the second conical hole communicates with the first mixing chamber 1 and the hole diameter faces the first mixing chamber 1 gradually increase.
  • the mixing nozzle of the above structure when the high-pressure water flow and the mixed liquid of sandblasting flow from the first mixing chamber 1 through the inlet hole, the fluid cross-section of the mixed liquid decreases sharply, and the inner wall of the second conical hole has a positive effect on the mixed liquid.
  • a recoil function so that the mixed liquid recoiled through the inner wall of the second conical hole scours the entire circumferential surface of the wire again, thereby enhancing the effect of removing the iron oxide scale on the surface of the wire.
  • the nozzle pressing cap 16 includes a locking portion and a withholding portion, the locking portion is provided with a locking hole matching the nozzle rear portion 15 , and the withholding portion is provided with The withholding hole in the front part 14 of the nozzle is matched, and the locking part is threadedly connected with the liquid outlet chamber.
  • FIG. 1 and FIG. 2 there are two sand inlet holes 17 , and the two sand inlet holes 17 are symmetrically arranged on the spray head body.
  • Two symmetrical sand inlet holes 17 are provided, and the sand blasting enters the first mixing chamber 1 from both sides of the nozzle body at the same time, so that the sandblasting distribution in the first mixing chamber 1 is more uniform, and the entire circumferential surface of the wire is filled with sandblasting. , so as to improve the rust removal effect.
  • the sand feeding structure further includes a sand feeding joint 21 , and the sand feeding joint 21 is installed at the outer end of the sand feeding hole 17 .
  • the wire rod whose surface scale needs to be removed shall be derusted inside the wire rod derusting nozzle.
  • the details are as follows: the wire rod enters the first mixing chamber 1 from the wire inlet channel 6, and passes through the first mixing chamber 1 from the wire outlet channel 7; the wire rod enters the first mixing chamber 1.
  • the high-pressure water spray device and the sand feeding structure are activated, and the high-pressure water flow enters the annular water inlet groove 8 from the water inlet pipe; , after the high-pressure water flow enters the annular water inlet groove 8, it enters the first mixing chamber 1 through the water spray hole 3, and at the same time, the sand blasting enters the first mixing chamber 1 from the sand inlet hole 17; the high-pressure water flow enters the first mixing chamber 1 After that, the sandblasting is driven to move at a high speed.
  • the entire circumferential surface of the wire is filled with the high-speed moving water and sand mixture, which can be completely removed.
  • the second mixing chamber is formed between the outside of the wire and the inner wall of the wire inlet channel
  • the entire wire rod surface is filled with a uniform mixture of high-speed water flow and sandblasting, and the flow direction of the mixed liquid is opposite to the direction in which the wire rod enters the wire rod derusting nozzle, so that a pre-rust removal treatment is performed on the wire rod surface before entering the first mixing chamber 1
  • a pre-rust removal treatment is performed on the wire rod surface before entering the first mixing chamber 1
  • the iron oxide scale on the surface of the wire rod can be completely removed.

Abstract

A wire derusting spray head, comprising a spray head body, a high-pressure water spraying device and a sand feeding structure. A first mixing cavity (1) is provided within the spray head body. A wire feeding channel (6) is provided at one end of the first mixing cavity (1), and a wire discharging channel (7) is provided at the other end thereof; the diameter of the wire feeding channel (6) is larger than that of a wire, and an annular second mixing cavity is formed between an outer side of the wire and an inner wall of the wire feeding channel. The sand feeding structure comprises a sand feeding hole (17) that communicates with the first mixing cavity (1). The high-pressure water spraying device comprises a nozzle holder provided within the spray head body, and multiple water spraying holes (3) distributed in the circumferential direction are provided on the nozzle holder. One end of each water spraying hole (3) communicates with the first mixing cavity (1), and the other end thereof communicates with an annular water intake groove (8), and the annular water intake groove (8) communicates with a water intake pipe. The wire derusting spray head may thoroughly remove surface oxide skin from wire surfaces, is highly efficient, and convenient to operate.

Description

一种线材除锈喷头A wire rod derusting nozzle 技术领域technical field
本发明涉及线材生产设备,具体涉及一种线材除锈喷头。The invention relates to wire rod production equipment, in particular to a wire rod derusting nozzle.
背景技术Background technique
热轧钢材生产过程中,钢锭加热到一千多度,高温的钢锭与空气接触,发生氧化反应,在钢材的表面会形成一层氧化铁皮。氧化铁皮会减弱成品钢材的抗腐蚀性能、可焊接性能以及力学性能,影响钢材的质量。During the production of hot-rolled steel, the steel ingot is heated to more than 1,000 degrees, and the high-temperature steel ingot comes into contact with the air, and an oxidation reaction occurs, and a layer of iron oxide scale is formed on the surface of the steel. The iron oxide scale will weaken the corrosion resistance, weldability and mechanical properties of the finished steel, affecting the quality of the steel.
为了解决上述问题,授权公告号为CN 2425723Y的实用新型专利公开了一种磨料高压水除磷喷咀,由高压水供水装置和喷砂装置组成,其特征在于高压水供水装置和喷砂装置装配在圆套内,高压水供水装置包括高压软管、连接螺母、连接头、中间管、整流器、顶头、扁平扇形水喷咀,喷砂装置包括透明软管、连接管、喷砂板、调整片组、压缩空气喷管;高压软管用连接螺母与接头相接,连接头紧螺在中间管上,中间管的内部装有整流器,顶头螺紧在中间管上,扁平扇形水喷咀放置在喷咀套中,由顶头将扁平扇形水喷咀固定,喷咀套与顶头以螺紧形式相连接,圆套与喷咀套用固定螺钉相连;透明软管紧套在俩接管上,连接管紧螺在喷砂板内,喷砂板由螺栓与喷咀套固定,喷砂最中间装有压缩空气喷管和调整片组。上述喷咀中,高压喷水和喷砂分别由高压水供水装置和喷砂装置输出并在水喷口外面混合,以扁面扇形的高压砂浆打在喷咀外面的钢材表面以去除氧化铁皮。但是上述喷咀仍然存在以下不足:In order to solve the above problems, the utility model patent with the authorized publication number CN 2425723Y discloses an abrasive high-pressure water phosphorus removal nozzle, which is composed of a high-pressure water water supply device and a sandblasting device, and is characterized in that the high-pressure water water supply device and the sandblasting device are assembled. In the round sleeve, the high-pressure water supply device includes a high-pressure hose, a connecting nut, a connecting head, an intermediate pipe, a rectifier, a plug, a flat fan-shaped water nozzle, and the sandblasting device includes a transparent hose, a connecting pipe, a sandblasting plate, and an adjustment piece Group, compressed air nozzle; the high-pressure hose is connected to the joint with a connecting nut, the connecting head is tightly screwed on the intermediate pipe, a rectifier is installed inside the intermediate pipe, the head is screwed on the intermediate pipe, and the flat fan-shaped water nozzle is placed on the In the nozzle sleeve, the flat fan-shaped water nozzle is fixed by the plug, the nozzle sleeve and the plug are connected by screwing, and the round sleeve and the nozzle sleeve are connected with fixing screws; the transparent hose is tightly sleeved on the two pipes, and the connecting pipes are tightly connected. Screw in the sandblasting plate, the sandblasting plate is fixed by bolts and nozzle sleeves, and a compressed air nozzle and an adjustment plate group are installed in the middle of the sandblasting. In the above nozzles, high-pressure water spray and sandblasting are respectively output from the high-pressure water supply device and sandblasting device and mixed outside the water nozzle. Flat fan-shaped high-pressure mortar is used to hit the steel surface outside the nozzle to remove the iron oxide scale. However, the above nozzles still have the following shortcomings:
1、该喷咀将高压水以及喷砂混合后再喷到喷咀外部的钢材表面,仅能够在线材上正对着喷咀口的表面上有除锈效果,需要在其他方向的表面除锈则要移动喷头到相应表面的上方,增加了工作量,导致效率低下。1. The nozzle mixes high-pressure water and sandblasting and then sprays it on the steel surface outside the nozzle. It can only have a rust removal effect on the surface of the wire that faces the nozzle mouth. It needs to be rusted on the surface in other directions. Then, the nozzle needs to be moved to the top of the corresponding surface, which increases the workload and leads to low efficiency.
2、该喷咀将高压水以及喷砂混合后再喷到喷咀外部的钢材表面,沿线管的长度方向,除锈的面积只是混合液与线材的接触面,单位时间内除锈的面积小,除锈效率低下。2. The nozzle mixes high-pressure water and sandblasting, and then sprays it on the steel surface outside the nozzle. Along the length of the line pipe, the area of rust removal is only the contact surface between the mixed liquid and the wire, and the area of rust removal per unit time is small. , the rust removal efficiency is low.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的不足,提供一种线材除锈喷头,一方面,该线材除锈喷头能够彻底除掉线材整个圆周表面上的氧化铁皮,除锈质量好;另一方面,该线材除锈喷头在单位时间内除锈范围更大,效率高,操作方便。The object of the present invention is to overcome the deficiencies of the prior art, and to provide a wire rod rust removal nozzle, on the one hand, this wire rod rust removal nozzle can completely remove the iron oxide scale on the entire circumferential surface of the wire rod, and the rust removal quality is good; on the other hand, The wire rod rust removal nozzle has a larger rust removal range per unit time, high efficiency and convenient operation.
本发明解决上述技术问题的技术方案是:The technical scheme that the present invention solves the above-mentioned technical problems is:
一种线材除锈喷头,其特征在于,包括喷头本体、高压喷水装置以及进砂结构;其中,所述喷头本体内设有第一混合腔;所述进砂结构包括与第一混合腔连通的进砂孔;所述高压喷水装置包括设置在喷头本体内的喷嘴座,该喷嘴座上设有沿圆周方向分布的多个喷水孔,该喷水孔的一端与第一混合腔连通,另一端与环形进水槽连通,所述环形进水槽与进水管连通;所述第一混合腔的一端设有外径小于混合腔外径的进线通道,另一端设有出线通道,其中,所述进线通道的直径大于线材的直径,在线材外侧与进线通道内壁之间形成环形的第二混合腔;所述出线通道的直径与线材相匹配。A wire rod derusting nozzle is characterized in that it includes a nozzle body, a high-pressure water spray device and a sand feeding structure; wherein, the nozzle body is provided with a first mixing chamber; the sand feeding structure includes a communication with the first mixing chamber. The high-pressure water spray device includes a nozzle seat arranged in the nozzle body, the nozzle seat is provided with a plurality of water spray holes distributed along the circumferential direction, and one end of the water spray holes is communicated with the first mixing chamber , the other end is communicated with the annular water inlet groove, and the annular water inlet groove is communicated with the water inlet pipe; one end of the first mixing chamber is provided with an inlet channel with an outer diameter smaller than the outer diameter of the mixing chamber, and the other end is provided with an outlet channel, wherein, The diameter of the wire inlet channel is larger than the diameter of the wire rod, and an annular second mixing cavity is formed between the outer side of the wire rod and the inner wall of the wire inlet channel; the diameter of the wire outlet channel matches the wire rod.
上述线材除锈喷头的工作原理是:The working principle of the above wire derusting nozzle is:
需要去除表面氧化皮的线材在线材除锈喷头的内部进行除锈,具体如下:线材从进线通道进入第一混合腔,从出线通道穿出第一混合腔;线材进入进线通道后,高压喷水装置以及进砂结构启动,高压水流从进水管进入环形进水槽;喷水孔的一端与环形进水槽连通,另一端与第一混合腔连通,这样,高压水流进入环形进水槽后,通过喷水孔进入到第一混合腔,与此同时,喷砂从进砂孔进入第一混合腔,高压水流带动喷砂运动,形成高速运动的混合液,高速混合 液从第二混合腔排出,一方面,由于第二混合腔由线材外侧与进线通道内壁构成,且进线通道的外径小于第一混合腔的外径,使得第二混合腔的截面远小于第一混合腔的截面,因此在第二混合腔内的混合液流动速度更快;另一方面,混合液的流动方向与线管的前进方向相反,进一步提高两者的相对速度,从而在第二混合腔内形成极速混合液,极速混合液对进入到进线通道内的整个线材圆周表面进行冲刷,从而去除整个线材圆周表面上的氧化铁皮;线材进入到第一混合腔后,高压水流带动喷砂形成的高速混合液进一步冲刷线材的表面,由于喷水孔有多个,且多个喷水孔沿圆周方向分布,因此线材的整个圆周表面充满高速混合液,从而能够彻底地去除整个线材表面的氧化铁皮,上述过程不用来回移动喷头的位置即可实现线材整个圆周表面的除锈效果,除锈质量好,效率高;此外,在线材进入除锈喷头的过程中,在第一混合腔以及第二混合腔内,混合液均对线材的整个圆周表面进行除锈,从而使得单位时间内除锈范围更大,除锈效率高。The wire rod whose surface scale needs to be removed is derusted inside the wire rod derusting nozzle, as follows: the wire rod enters the first mixing chamber from the wire inlet channel, and passes through the first mixing chamber from the wire outlet channel; after the wire rod enters the wire inlet channel, the high pressure The water spray device and the sand feeding structure are activated, and the high-pressure water flow enters the annular water inlet tank from the water inlet pipe; one end of the water spray hole is connected with the annular water inlet tank, and the other end is connected with the first mixing chamber. The water spray hole enters the first mixing chamber, and at the same time, the sandblasting enters the first mixing chamber from the sand inlet hole, and the high-pressure water flow drives the sandblasting movement to form a high-speed moving mixed liquid, and the high-speed mixed liquid is discharged from the second mixing chamber. On the one hand, since the second mixing chamber is composed of the outer side of the wire and the inner wall of the wire inlet channel, and the outer diameter of the wire inlet channel is smaller than the outer diameter of the first mixing chamber, the cross section of the second mixing chamber is much smaller than that of the first mixing chamber, Therefore, the mixed liquid in the second mixing chamber flows faster; on the other hand, the flow direction of the mixed liquid is opposite to the advancing direction of the line pipe, which further increases the relative speed of the two, thereby forming extremely fast mixing in the second mixing chamber The high-speed mixed liquid scours the entire circumferential surface of the wire entering the wire inlet channel, thereby removing the iron oxide scale on the circumferential surface of the entire wire; after the wire enters the first mixing chamber, the high-speed mixed liquid formed by sandblasting is driven by the high-pressure water flow Further scour the surface of the wire, because there are multiple water spray holes, and the multiple water spray holes are distributed along the circumferential direction, so the entire circumferential surface of the wire is filled with high-speed mixed liquid, so that the iron oxide scale on the entire surface of the wire can be completely removed. The above process The rust removal effect on the entire circumferential surface of the wire can be achieved without moving the position of the nozzle back and forth, with good rust removal quality and high efficiency; The mixture removes rust on the entire circumferential surface of the wire rod, so that the rust removal range per unit time is larger and the rust removal efficiency is high.
本发明的一个优选方案,所述喷头本体包括喷头前部以及用于安装所述高压喷水装置的喷头后部,所述喷头本体的后部设有与所述第一混合腔连通的进液腔,所述进液腔的孔径大于第一混合腔的孔径。通过设置所述结构的喷头本体,高压喷水装置设置在喷头后部,各功能模块布局合理,结构紧凑,功能强大。In a preferred solution of the present invention, the spray head body includes a spray head front part and a spray head rear part for installing the high-pressure water spray device, and the rear part of the spray head body is provided with a liquid inlet communicated with the first mixing chamber The pore size of the liquid inlet cavity is larger than the pore size of the first mixing cavity. By arranging the sprinkler body of the structure, the high-pressure water sprinkler is arranged at the rear of the sprinkler, and each functional module has a reasonable layout, compact structure and powerful functions.
本发明的一个优选方案,所述喷嘴座包括喷嘴座前部以及喷嘴座后部,所述喷嘴座前部的外径大于喷嘴座后部的外径,从而在喷嘴座前部与喷嘴座后部之间形成一个第一台阶,所述第一台阶朝向喷嘴座后部设有倒角面;所述喷嘴座后部设有与所述线材匹配的过线孔,所述过线孔构成了所述出线通道,所述喷嘴座前部设有与所述出线通道连通的第一锥形孔,所述第一锥形孔与第一混 合腔连通且孔径朝向第一混合腔逐渐增大,所述喷水孔穿过所述倒角面以及第一锥形孔的内壁。设置所述结构的喷嘴座,高压水流倒角面进入,穿过第一锥形面的内壁,由于第一锥形孔与第一混合腔连通,因此穿过第一锥形面的高压水流能够直接喷射到第一混合腔内的线材表面上,并能带动第一混合腔内的喷砂高速冲向线材表面,从而去除线材表面的氧化铁皮。In a preferred solution of the present invention, the nozzle holder includes a front part of the nozzle holder and a rear part of the nozzle holder, and the outer diameter of the front part of the nozzle holder is larger than the outer diameter of the rear part of the nozzle holder, so that the front part of the nozzle holder and the rear part of the nozzle holder are located between the front part of the nozzle holder and the rear part of the nozzle holder. A first step is formed between the parts, and the first step is provided with a chamfered surface toward the rear of the nozzle seat; the rear of the nozzle seat is provided with a wire hole matching the wire, and the wire hole constitutes a In the outlet channel, the front part of the nozzle seat is provided with a first conical hole communicating with the outlet channel, the first conical hole is communicated with the first mixing chamber and the aperture gradually increases toward the first mixing chamber, The water spray hole passes through the chamfered surface and the inner wall of the first tapered hole. With the nozzle seat of the structure, the high-pressure water flow enters the chamfered surface and passes through the inner wall of the first conical surface. Since the first conical hole is communicated with the first mixing chamber, the high-pressure water flowing through the first conical surface can It is directly sprayed on the surface of the wire rod in the first mixing chamber, and can drive the sandblasting in the first mixing chamber to rush to the surface of the wire rod at a high speed, thereby removing the iron oxide scale on the surface of the wire rod.
本发明的一个优选方案,所述高压喷水装置还包括压紧结构、进水孔、设置在进水孔外侧的进水接头、密封套筒以及安装在密封套筒内的红宝石喷嘴;所述压紧结构设置在所述进液腔内,所述压紧结构的一端抵紧所述第一台阶,所述压紧结构的靠近第一混合腔的端面与所述倒角面以及进液腔内壁构成所述环形进水槽,所述进水孔与所述环形进水槽连通;所述密封套筒安装在喷水孔靠近所述倒角面的一侧。通过设置上述高压喷水装置,进水管与进水接头连接,高压水流经过进水孔进入环形进水槽,环形进水槽内的高压水流通过红宝石喷嘴进入到喷水孔,从而喷射到第一混合腔内的线材表面上。In a preferred solution of the present invention, the high-pressure water spraying device further comprises a pressing structure, a water inlet hole, a water inlet joint disposed outside the water inlet hole, a sealing sleeve and a ruby nozzle installed in the sealing sleeve; the The pressing structure is arranged in the liquid inlet chamber, one end of the pressing structure is pressed against the first step, and the end face of the pressing structure close to the first mixing chamber, the chamfered surface and the liquid inlet chamber The inner wall constitutes the annular water inlet groove, and the water inlet hole communicates with the annular water inlet groove; the sealing sleeve is installed on the side of the water spray hole close to the chamfered surface. By setting the above-mentioned high-pressure water spray device, the water inlet pipe is connected with the water inlet joint, the high-pressure water flow enters the annular water inlet tank through the water inlet hole, and the high-pressure water flow in the annular water inlet tank enters the water spray hole through the ruby nozzle, and is sprayed into the first mixing chamber. on the inner wire surface.
优选地,所述压紧结构包括压紧套筒以及锁紧压帽,所述压紧套筒的外径与所述进液腔的内径匹配,所述压紧套筒与锁紧压帽均设有与所述喷嘴座后部匹配的内部孔,所述压紧套筒套设在所述喷嘴后部上,且一端抵紧所述第一台阶;所述锁紧压帽与进液腔通过螺纹连接,且一端抵紧所述压紧套筒。在装配时,将压紧套筒套设在喷嘴座后部,再将喷嘴座装配到进液腔,锁上锁紧压帽的过程,锁紧压帽抵紧压紧套筒的一端往前推进,压紧套筒的另一端抵紧第一台阶,直到喷嘴座的前部抵紧第一混合腔的后端,此时锁紧压帽将压紧套筒以及喷嘴座固定在线材除锈喷头的前部,完成安装。Preferably, the compression structure includes a compression sleeve and a locking compression cap, the outer diameter of the compression sleeve matches the inner diameter of the liquid inlet cavity, and both the compression sleeve and the locking compression cap are There is an internal hole matching the rear of the nozzle seat, the pressing sleeve is sleeved on the rear of the nozzle, and one end is pressed against the first step; the locking pressing cap is connected to the liquid inlet chamber It is connected by screw thread, and one end is pressed against the pressing sleeve. When assembling, set the pressing sleeve on the back of the nozzle holder, then assemble the nozzle holder to the liquid inlet chamber, and lock the locking pressure cap. The locking pressure cap presses one end of the pressing sleeve forward. Push forward, and the other end of the compression sleeve is pressed against the first step until the front of the nozzle seat is against the rear end of the first mixing chamber. At this time, the compression cap is locked to fix the compression sleeve and the nozzle seat on the wire to remove rust The front of the sprinkler head, complete the installation.
优选地,所述密封套筒为铜材料。用铜作为密封套筒的材料,一方面,由于铜的硬度不高,因此在装配的时候,便于安装;另一方面,铜材料即使长期 接触水流也不会生锈,更加稳定耐用。Preferably, the sealing sleeve is made of copper material. Using copper as the material of the sealing sleeve, on the one hand, due to the low hardness of copper, it is easy to install during assembly; on the other hand, the copper material will not rust even if it is exposed to water for a long time, and is more stable and durable.
本发明的一个优选方案,所述高压喷水装置还包括防水结构,所述防水结构包括防水槽以及安装在防水槽上的防水垫圈;其中,所述防水槽包括设置在压紧套筒上的第一防水槽、设置在喷嘴座后部的第二防水槽以及设置在喷嘴座前部的第三防水槽。通过设置上述防水结构,第一防水槽设置在压紧套筒上,防止高压水流从进液腔流出线材除锈喷头后部,第二防水槽设置在喷嘴座后部,防止高压水流从压紧套筒的内壁流出线材除锈喷头的后部,第三防水槽设置在喷嘴座前部,防止高压水流从进液腔与第一混合腔交接处进入第一混合腔;综上所述,设置防水结构,能够确保高压水流只能从喷水孔进入第一混合腔,从而喷射到第一混合腔内的线材表面,提高除锈的效果。In a preferred solution of the present invention, the high-pressure water spray device further includes a waterproof structure, and the waterproof structure includes a waterproof groove and a waterproof gasket installed on the waterproof groove; wherein, the waterproof groove includes a waterproof groove arranged on the pressing sleeve. A first waterproof groove, a second waterproof groove arranged at the rear of the nozzle holder, and a third waterproof groove arranged at the front of the nozzle holder. By arranging the above waterproof structure, the first waterproof groove is arranged on the pressing sleeve to prevent the high-pressure water flow from flowing out of the back of the wire rod rust removal nozzle from the liquid inlet chamber, and the second waterproof groove is arranged at the rear of the nozzle seat to prevent the high-pressure water flow from pressing The inner wall of the sleeve flows out of the rear of the wire rod derusting nozzle, and the third waterproof groove is arranged in the front of the nozzle seat to prevent the high-pressure water flow from entering the first mixing chamber from the junction of the liquid inlet chamber and the first mixing chamber; The waterproof structure can ensure that the high-pressure water flow can only enter the first mixing chamber from the water spray hole, so as to be sprayed onto the surface of the wire material in the first mixing chamber, thereby improving the rust removal effect.
本发明的一个优选方案,还包括混合喷嘴结构,所述混合喷嘴结构包括混合喷嘴以及用于将混合喷嘴安装在所述喷头前部的喷嘴压帽;所述混合喷嘴包括喷嘴前部以及喷嘴后部,所述喷嘴前部的外径小于喷嘴后部的外径,从而在喷嘴前部与喷嘴后部之间形成一个第二台阶;所述进线孔设置在所述喷嘴前部;所述喷嘴后部设有与所述进线孔连通的第二锥形孔,所述第二锥形孔与第一混合腔连通且孔径朝向第一混合腔逐渐增大。设置上述结构的混合喷嘴,在高压水流以及喷砂的混合液从第一混合腔流经进线孔的过程中,混合液的流体截面急剧变小,第二锥形孔内壁对混合液有一个反冲的作用,这样,经过第二锥形孔内壁反冲的混合液再次冲刷到线材的整个圆周表面,从而能够增强去除线材表面的氧化铁皮的效果。A preferred solution of the present invention further includes a mixing nozzle structure, the mixing nozzle structure includes a mixing nozzle and a nozzle pressure cap for installing the mixing nozzle on the front of the nozzle; the mixing nozzle includes a front of the nozzle and a rear of the nozzle. The outer diameter of the front part of the nozzle is smaller than the outer diameter of the rear part of the nozzle, so that a second step is formed between the front part of the nozzle and the rear part of the nozzle; the wire inlet hole is arranged in the front part of the nozzle; the The rear of the nozzle is provided with a second conical hole that communicates with the wire inlet hole, the second conical hole is communicated with the first mixing chamber, and the diameter of the second conical hole gradually increases toward the first mixing chamber. With the mixing nozzle of the above structure, when the high-pressure water flow and the mixed liquid of sandblasting flow from the first mixing chamber through the inlet hole, the fluid cross-section of the mixed liquid becomes sharply smaller, and the inner wall of the second conical hole has a surface for the mixed liquid. In this way, the mixed liquid recoiled through the inner wall of the second conical hole scours the entire circumferential surface of the wire again, thereby enhancing the effect of removing iron oxide scale on the surface of the wire.
优选地,所述喷嘴压帽包括锁紧部以及扣压部,所述锁紧部内设有与所述喷嘴后部匹配的锁紧孔,所述扣压部内设有与所述喷嘴前部匹配的扣压孔,所述锁紧部与出液腔螺纹连接。在安装混合喷嘴装置时,先将喷嘴压帽配合套在 混合喷嘴上,将扣压孔抵紧所述第二台阶,再将锁紧部与出液腔配合,沿着第一混合腔的方向拧紧锁拧紧,将混合喷嘴推动到第一混合腔的位置,直到混合喷嘴后部抵紧第一混合腔的前端,此时锁紧部与出液腔锁紧,从而将混合喷嘴安装在线材除锈喷头上。Preferably, the nozzle pressing cap includes a locking portion and a crimping portion, the locking portion is provided with a locking hole matched with the rear portion of the nozzle, and the crimping portion is provided with a locking hole matched with the front portion of the nozzle The withholding hole, the locking part is threadedly connected with the liquid outlet chamber. When installing the mixing nozzle device, first fit the nozzle cap on the mixing nozzle, press the withholding hole against the second step, and then fit the locking part with the liquid outlet chamber, and tighten it in the direction of the first mixing chamber Tighten the lock and push the mixing nozzle to the position of the first mixing chamber until the rear of the mixing nozzle abuts the front end of the first mixing chamber. At this time, the locking part is locked with the liquid outlet chamber, so that the mixing nozzle is installed on the wire to remove rust. on the sprinkler.
本发明的一个优选方案,所述进砂孔有两个,所述两个进砂孔对称设置在喷头本体上。设置两个对称的进砂孔,喷砂从喷头本体的两侧同时进入第一混合腔,使得第一混合腔内的喷砂分布更加均匀,线材的整个圆周表面都填充了喷砂,从而提高除锈效果。In a preferred solution of the present invention, there are two sand inlet holes, and the two sand inlet holes are symmetrically arranged on the nozzle body. Two symmetrical sand inlet holes are set, and the sand blasting enters the first mixing chamber from both sides of the nozzle body at the same time, so that the sand blasting distribution in the first mixing chamber is more uniform, and the entire circumferential surface of the wire is filled with sand blasting, thereby improving Rust removal effect.
本发明的一个优选方案,所述进砂结构还包括进砂接头,所述进砂接头安装在所述进砂孔的外端。通过设置上述进砂结构,可以实现进砂管道与线材除锈喷头的快速安装与拆卸,方便维护。In a preferred solution of the present invention, the sand feeding structure further includes a sand feeding joint, and the sand feeding joint is installed at the outer end of the sand feeding hole. By arranging the above-mentioned sand feeding structure, quick installation and disassembly of the sand feeding pipeline and the wire rod rust removing nozzle can be realized, which is convenient for maintenance.
本发明与现有技术相比具有以下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明的线材除锈喷头,包括喷头本体、高压喷水装置以及进砂结构,在喷头本体内设有第一混合腔,第一混合腔的一端设有出线通道,在线材外侧与进线通道内壁之间形成环形的第二混合腔,第二混合腔的截面远小于第一混合腔的截面,使得从第一混合腔出来的高速混合液在第二混合腔内具有更高的流动速度,又由于混合液的流动方向与线材进入除锈喷头的方向相反,进一步提高两者的相对速度,在第二混合腔内形成极速混合液,从而对整个线材圆周表面进行彻底除锈,除锈质量好,效率高。1. The wire rod derusting nozzle of the present invention includes a nozzle body, a high-pressure water spray device and a sand feeding structure. A first mixing chamber is provided in the nozzle body, and one end of the first mixing chamber is provided with a wire outlet channel, which is connected to the outside of the wire rod and the inlet. An annular second mixing chamber is formed between the inner walls of the line channels, and the cross-section of the second mixing chamber is much smaller than that of the first mixing chamber, so that the high-speed mixed liquid from the first mixing chamber has a higher flow in the second mixing chamber In addition, since the flow direction of the mixed liquid is opposite to the direction in which the wire rod enters the rust removal nozzle, the relative speed of the two is further increased, and an extremely high-speed mixed liquid is formed in the second mixing chamber, so as to completely remove the rust on the entire circumferential surface of the wire rod. Good rust quality and high efficiency.
2、本发明的线材除锈喷头,包括喷头本体、高压喷水装置以及进砂结构,在喷头本体内设有第一混合腔,线材从进线通道进入除锈喷头的第一混合腔后,高压水流带动喷砂形成的高速混合液进一步冲刷线材的表面,由于喷水孔有多个,且多个喷水孔沿圆周方向分布,因此线材的整个圆周表面充满高速混合液, 从而能够彻底去除整个线材圆周表面的氧化铁皮。2. The wire rod rust removal nozzle of the present invention includes a nozzle body, a high-pressure water spray device and a sand feeding structure. A first mixing chamber is arranged in the nozzle body. After the wire rod enters the first mixing chamber of the rust removal nozzle from the wire inlet channel, The high-speed mixed liquid formed by sandblasting is driven by the high-pressure water flow to further wash the surface of the wire rod. Since there are multiple water spray holes and the plurality of water spray holes are distributed in the circumferential direction, the entire circumferential surface of the wire rod is filled with the high-speed mixed liquid, which can be completely removed. Iron oxide scale on the entire circumference of the wire.
3、本发明的线材除锈喷头,在线材进入除锈喷头的过程中,在第一混合腔以及第二混合腔内,混合液均对线材的整个圆周表面进行除锈,从而使得单位时间内除锈范围更大,除锈效率高。3. In the wire rod derusting nozzle of the present invention, in the process of the wire rod entering the derusting nozzle, in both the first mixing chamber and the second mixing chamber, the mixed liquid derusts the entire circumferential surface of the wire rod, so that the unit time The rust removal range is larger and the rust removal efficiency is high.
4、本发明的线材除锈喷头,将高压喷水、进砂以及混合液冲洗的功能集成在一起,结构紧凑,功能强大,生产制造成本低。4. The wire rod derusting nozzle of the present invention integrates the functions of high-pressure water spraying, sand feeding and mixed liquid flushing, and has a compact structure, powerful functions and low manufacturing cost.
附图说明Description of drawings
图1为本发明的线材除锈喷头的主视剖视图。FIG. 1 is a front cross-sectional view of the wire rod rust removing nozzle of the present invention.
图2为本发明的线材除锈喷头的一个视角的立体图。FIG. 2 is a perspective view of the wire rod derusting nozzle of the present invention from one perspective.
图3为喷头本体的剖视图。FIG. 3 is a cross-sectional view of the nozzle body.
图4为喷嘴座的剖视图。4 is a cross-sectional view of the nozzle holder.
图5为红宝石喷嘴安装在喷嘴座上的立体图。Figure 5 is a perspective view of the ruby nozzle mounted on the nozzle holder.
图6为混合喷嘴的剖视图。6 is a cross-sectional view of a mixing nozzle.
具体实施方式detailed description
下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be described in further detail below with reference to the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
参见图1-图6,一种线材除锈喷头,其特征在于,包括喷头本体、高压喷水装置以及进砂结构;其中,所述喷头本体内设有第一混合腔1;所述进砂结构包括与第一混合腔1连通的进砂孔17;所述高压喷水装置包括设置在喷头本体内的喷嘴座,该喷嘴座上设有沿圆周方向分布的多个喷水孔3,该喷水孔3的一端与第一混合腔1连通,另一端与环形进水槽8连通,所述环形进水槽8与进水管连通;所述第一混合腔1的一端设有外径小于混合腔外径的进线通道6,另一端设有出线通道7,其中,所述进线通道6的直径大于线材的直径,在线材外侧 与进线通道6内壁之间形成环形的第二混合腔;所述出线通道7的直径与线材相匹配。1-6, a wire rod derusting nozzle is characterized in that it includes a nozzle body, a high-pressure water spray device and a sand feeding structure; wherein, a first mixing chamber 1 is provided in the nozzle body; the sand feeding The structure includes a sand inlet hole 17 that communicates with the first mixing chamber 1; the high-pressure water spray device includes a nozzle seat arranged in the nozzle body, and the nozzle seat is provided with a plurality of water spray holes 3 distributed along the circumferential direction. One end of the water spray hole 3 is communicated with the first mixing chamber 1, and the other end is communicated with the annular water inlet groove 8, and the annular water inlet groove 8 is communicated with the water inlet pipe; one end of the first mixing chamber 1 is provided with an outer diameter smaller than that of the mixing chamber. The wire inlet channel 6 of the outer diameter is provided with a wire outlet channel 7 at the other end, wherein the diameter of the wire inlet channel 6 is larger than the diameter of the wire rod, and an annular second mixing cavity is formed between the outside of the wire rod and the inner wall of the wire inlet channel 6; The diameter of the outlet channel 7 matches the wire.
参见图1和图3,所述喷头本体包括喷头前部以及用于安装所述高压喷水装置的喷头后部,所述喷头本体的后部设有与所述第一混合腔1连通的进液腔2,所述进液腔2的孔径大于第一混合腔1的孔径。通过设置所述结构的喷头本体,高压喷水装置设置在喷头后部,各功能模块布局合理,结构紧凑,功能强大。Referring to FIGS. 1 and 3 , the spray head body includes a spray head front part and a spray head rear part for installing the high-pressure water spray device. The liquid cavity 2, the aperture of the liquid inlet cavity 2 is larger than the aperture of the first mixing cavity 1. By arranging the sprinkler body of the structure, the high-pressure water sprinkler is arranged at the rear of the sprinkler, and each functional module has a reasonable layout, compact structure and powerful functions.
参见图1、图4和图5,所述喷嘴座包括喷嘴座前部4以及喷嘴座后部5,所述喷嘴座前部4的外径大于喷嘴座后部5的外径,从而在喷嘴座前部4与喷嘴座后部5之间形成一个第一台阶,所述第一台阶朝向喷嘴座后部5设有倒角面;所述喷嘴座后部5设有与所述线材匹配的过线孔,所述过线孔构成了所述出线通道7,所述喷嘴座前部4设有与所述出线通道7连通的第一锥形孔,所述第一锥形孔与第一混合腔1连通且孔径朝向第一混合腔1逐渐增大,所述喷水孔3穿过所述倒角面以及第一锥形孔的内壁。设置所述结构的喷嘴座,高压水流倒角面进入,穿过第一锥形面的内壁,由于第一锥形孔与第一混合腔1连通,因此穿过第一锥形面的高压水流能够直接喷射到第一混合腔1内的线材表面上,并能带动第一混合腔1内的喷砂高速冲向线材表面,从而去除线材表面的氧化铁皮。Referring to FIGS. 1 , 4 and 5 , the nozzle holder includes a front nozzle holder 4 and a rear nozzle holder 5 , and the outer diameter of the front nozzle holder 4 is larger than the outer diameter of the rear nozzle holder 5 . A first step is formed between the front part 4 of the seat and the rear part 5 of the nozzle seat, and the first step is provided with a chamfered surface toward the rear part 5 of the nozzle seat; the rear part 5 of the nozzle seat is provided with a matching wire rod. A wire hole, the wire hole constitutes the wire outlet channel 7, the front part 4 of the nozzle seat is provided with a first tapered hole communicating with the wire outlet channel 7, and the first tapered hole is connected to the first tapered hole. The mixing chamber 1 is connected and the diameter of the hole gradually increases toward the first mixing chamber 1 , and the water spray hole 3 passes through the chamfered surface and the inner wall of the first conical hole. The nozzle seat of the structure is provided, and the chamfered surface of the high-pressure water flow enters and passes through the inner wall of the first conical surface. Since the first conical hole is communicated with the first mixing chamber 1, the high-pressure water flow passing through the first conical surface It can be directly sprayed on the surface of the wire in the first mixing chamber 1, and can drive the sandblasting in the first mixing chamber 1 to rush to the surface of the wire at a high speed, thereby removing the iron oxide scale on the surface of the wire.
参见图1、图4和图5,所述高压喷水装置还包括压紧结构、进水孔11、设置在进水孔11外侧的进水接头、密封套筒12以及安装在密封套筒12内的红宝石喷嘴13;所述压紧结构设置在所述进液腔2内,所述压紧结构的一端抵紧所述第一台阶,所述压紧结构的靠近第一混合腔1的端面与所述倒角面以及进液腔2内壁构成所述环形进水槽8,所述进水孔11与所述环形进水槽8连通;所述密封套筒12安装在喷水孔3靠近所述倒角面的一侧。通过设置上述高压喷水 装置,进水管与进水接头连接,高压水流经过进水孔11进入环形进水槽8,环形进水槽8内的高压水流通过红宝石喷嘴13进入到喷水孔3,从而喷射到第一混合腔1内的线材表面上。1 , 4 and 5 , the high-pressure water spray device further includes a pressing structure, a water inlet hole 11 , a water inlet joint disposed outside the water inlet hole 11 , a sealing sleeve 12 , and a sealing sleeve 12 . The ruby nozzle 13 inside; the pressing structure is arranged in the liquid inlet chamber 2, one end of the pressing structure is pressed against the first step, and the end face of the pressing structure is close to the first mixing chamber 1 The annular water inlet groove 8 is formed with the chamfered surface and the inner wall of the liquid inlet chamber 2, and the water inlet hole 11 is communicated with the annular water inlet groove 8; the sealing sleeve 12 is installed on the water spray hole 3 close to the One side of the chamfered face. By arranging the above-mentioned high-pressure water spray device, the water inlet pipe is connected to the water inlet joint, the high-pressure water flow enters the annular water inlet groove 8 through the water inlet hole 11, and the high-pressure water flow in the annular water inlet groove 8 enters the water spray hole 3 through the ruby nozzle 13, thereby spraying onto the surface of the wire in the first mixing chamber 1 .
参见图1、图5,所述压紧结构包括压紧套筒9以及锁紧压帽10,所述压紧套筒9的外径与所述进液腔2的内径匹配,所述压紧套筒9与锁紧压帽10均设有与所述喷嘴座后部5匹配的内部孔,所述压紧套筒9套设在所述喷嘴后部15上,且一端抵紧所述第一台阶;所述锁紧压帽10与进液腔2通过螺纹连接,且一端抵紧所述压紧套筒9。在装配时,将压紧套筒9套设在喷嘴座后部5,再将喷嘴座装配到进液腔2,锁上锁紧压帽10的过程,锁紧压帽10抵紧压紧套筒9的一端往前推进,压紧套筒9的另一端抵紧第一台阶,直到喷嘴座的前部抵紧第一混合腔1的后端,此时锁紧压帽10将压紧套筒9以及喷嘴座固定在线材除锈喷头的前部,完成安装。Referring to FIG. 1 and FIG. 5 , the pressing structure includes a pressing sleeve 9 and a locking pressing cap 10 . The outer diameter of the pressing sleeve 9 matches the inner diameter of the liquid inlet chamber 2 , and the pressing Both the sleeve 9 and the locking cap 10 are provided with internal holes matching the rear part 5 of the nozzle seat, the pressing sleeve 9 is sleeved on the rear part 15 of the nozzle, and one end is pressed against the A step; the locking cap 10 is connected with the liquid inlet chamber 2 through threads, and one end is pressed against the pressing sleeve 9 . When assembling, set the pressing sleeve 9 on the rear part 5 of the nozzle seat, then assemble the nozzle seat to the liquid inlet chamber 2, and lock the locking pressure cap 10, the locking pressure cap 10 is pressed against the pressing sleeve. One end of the barrel 9 is pushed forward, and the other end of the pressing sleeve 9 is pressed against the first step until the front part of the nozzle seat is pressed against the rear end of the first mixing chamber 1. At this time, the locking pressure cap 10 will press the sleeve The barrel 9 and the nozzle seat are fixed to the front of the wire rod derusting nozzle to complete the installation.
参见图1、图5,所述密封套筒12为铜材料。用铜作为密封套筒12的材料,一方面,由于铜的硬度不高,因此在装配的时候,便于安装;另一方面,铜材料即使长期接触水流也不会生锈,更加稳定耐用。Referring to FIG. 1 and FIG. 5 , the sealing sleeve 12 is made of copper material. Using copper as the material of the sealing sleeve 12, on the one hand, due to the low hardness of copper, it is easy to install during assembly; on the other hand, the copper material will not rust even if it is exposed to water for a long time, and is more stable and durable.
参见图1、图4,所述高压喷水装置还包括防水结构,所述防水结构包括防水槽以及安装在防水槽上的防水垫圈;其中,所述防水槽包括设置在压紧套筒9上的第一防水槽18、设置在喷嘴座后部5的第二防水槽19以及设置在喷嘴座前部4的第三防水槽20。通过设置上述防水结构,第一防水槽18设置在压紧套筒9上,防止高压水流从进液腔2流出线材除锈喷头后部,第二防水槽19设置在喷嘴座后部5,防止高压水流从压紧套筒9的内壁流出线材除锈喷头的后部,第三防水槽20设置在喷嘴座前部4,防止高压水流从进液腔2与第一混合腔1交接处进入第一混合腔1;综上所述,设置防水结构,能够确保高压水流只能从喷 水孔3进入第一混合腔1,从而喷射到第一混合腔1内的线材表面,提高除锈的效果。Referring to FIGS. 1 and 4 , the high-pressure water spraying device further includes a waterproof structure including a waterproof groove and a waterproof gasket installed on the waterproof groove; wherein, the waterproof groove includes a waterproof groove arranged on the pressing sleeve 9 The first waterproof groove 18, the second waterproof groove 19 provided on the rear part 5 of the nozzle seat, and the third waterproof groove 20 provided on the front part 4 of the nozzle seat. By setting the above waterproof structure, the first waterproof groove 18 is arranged on the pressing sleeve 9 to prevent high-pressure water from flowing out of the rear of the wire rod rust removing nozzle from the liquid inlet chamber 2, and the second waterproof groove 19 is arranged on the rear part 5 of the nozzle seat to prevent The high-pressure water flow flows out from the inner wall of the compression sleeve 9 to the rear of the wire rod derusting nozzle, and the third waterproof groove 20 is arranged in the front part 4 of the nozzle seat to prevent the high-pressure water flow from entering the first mixing chamber 1 from the junction of the liquid inlet chamber 2 and the first mixing chamber 1. A mixing chamber 1; In summary, the provision of the waterproof structure can ensure that the high-pressure water flow can only enter the first mixing chamber 1 from the water spray hole 3, so as to be sprayed onto the surface of the wire material in the first mixing chamber 1, and the effect of rust removal can be improved. .
参见图1、图6,还包括混合喷嘴结构,所述混合喷嘴结构包括混合喷嘴以及用于将混合喷嘴安装在所述喷头前部的喷嘴压帽16;所述混合喷嘴包括喷嘴前部14以及喷嘴后部15,所述喷嘴前部14的外径小于喷嘴后部15的外径,从而在喷嘴前部14与喷嘴后部15之间形成一个第二台阶;所述进线孔设置在所述喷嘴前部14;所述喷嘴后部15设有与所述进线孔连通的第二锥形孔,所述第二锥形孔与第一混合腔1连通且孔径朝向第一混合腔1逐渐增大。设置上述结构的混合喷嘴,在高压水流以及喷砂的混合液从第一混合腔1流经进线孔的过程中,混合液的流体截面急剧变小,第二锥形孔内壁对混合液有一个反冲的作用,这样,经过第二锥形孔内壁反冲的混合液再次冲刷到线材的整个圆周表面,从而能够增强去除线材表面的氧化铁皮的效果。1 and 6, a mixing nozzle structure is also included, the mixing nozzle structure includes a mixing nozzle and a nozzle pressure cap 16 for installing the mixing nozzle on the front of the spray head; the mixing nozzle includes a nozzle front 14 and The rear part 15 of the nozzle, the outer diameter of the front part 14 of the nozzle is smaller than the outer diameter of the rear part 15 of the nozzle, so that a second step is formed between the front part 14 of the nozzle and the rear part 15 of the nozzle; The front part 14 of the nozzle; the rear part 15 of the nozzle is provided with a second conical hole that communicates with the wire inlet hole, the second conical hole communicates with the first mixing chamber 1 and the hole diameter faces the first mixing chamber 1 gradually increase. With the mixing nozzle of the above structure, when the high-pressure water flow and the mixed liquid of sandblasting flow from the first mixing chamber 1 through the inlet hole, the fluid cross-section of the mixed liquid decreases sharply, and the inner wall of the second conical hole has a positive effect on the mixed liquid. A recoil function, so that the mixed liquid recoiled through the inner wall of the second conical hole scours the entire circumferential surface of the wire again, thereby enhancing the effect of removing the iron oxide scale on the surface of the wire.
参见图1、图6,所述喷嘴压帽16包括锁紧部以及扣压部,所述锁紧部内设有与所述喷嘴后部15匹配的锁紧孔,所述扣压部内设有与所述喷嘴前部14匹配的扣压孔,所述锁紧部与出液腔螺纹连接。在安装混合喷嘴装置时,先将喷嘴压帽16配合套在混合喷嘴上,将扣压孔抵紧所述第二台阶,再将锁紧部与出液腔配合,沿着第一混合腔1的方向拧紧锁拧紧,将混合喷嘴推动到第一混合腔1的位置,直到混合喷嘴后部15抵紧第一混合腔1的前端,此时锁紧部与出液腔锁紧,从而将混合喷嘴安装在线材除锈喷头上。Referring to FIG. 1 and FIG. 6 , the nozzle pressing cap 16 includes a locking portion and a withholding portion, the locking portion is provided with a locking hole matching the nozzle rear portion 15 , and the withholding portion is provided with The withholding hole in the front part 14 of the nozzle is matched, and the locking part is threadedly connected with the liquid outlet chamber. When installing the mixing nozzle device, first fit the nozzle cap 16 on the mixing nozzle, press the withholding hole against the second step, and then fit the locking part with the liquid outlet chamber, along the direction of the first mixing chamber 1 . Tighten the lock in the direction and push the mixing nozzle to the position of the first mixing chamber 1, until the rear part 15 of the mixing nozzle abuts the front end of the first mixing chamber 1. At this time, the locking part is locked with the liquid outlet chamber, so that the mixing nozzle is locked. Installed on the wire derusting nozzle.
参见图1、图2,所述进砂孔17有两个,所述两个进砂孔17对称设置在喷头本体上。设置两个对称的进砂孔17,喷砂从喷头本体的两侧同时进入第一混合腔1,使得第一混合腔1内的喷砂分布更加均匀,线材的整个圆周表面都填充了喷砂,从而提高除锈效果。Referring to FIG. 1 and FIG. 2 , there are two sand inlet holes 17 , and the two sand inlet holes 17 are symmetrically arranged on the spray head body. Two symmetrical sand inlet holes 17 are provided, and the sand blasting enters the first mixing chamber 1 from both sides of the nozzle body at the same time, so that the sandblasting distribution in the first mixing chamber 1 is more uniform, and the entire circumferential surface of the wire is filled with sandblasting. , so as to improve the rust removal effect.
参见图2,所述进砂结构还包括进砂接头21,所述进砂接头21安装在所述进砂孔17的外端。通过设置上述进砂结构,可以实现进砂管道与线材除锈喷头的快速安装与拆卸,方便维护。Referring to FIG. 2 , the sand feeding structure further includes a sand feeding joint 21 , and the sand feeding joint 21 is installed at the outer end of the sand feeding hole 17 . By arranging the above-mentioned sand feeding structure, quick installation and disassembly of the sand feeding pipeline and the wire rod rust removing nozzle can be realized, which is convenient for maintenance.
参见图1-图6,上述线材除锈喷头的工作原理是:Referring to Figure 1-Figure 6, the working principle of the above-mentioned wire rod rust removal nozzle is:
需要去除表面氧化皮的线材在线材除锈喷头的内部进行除锈,具体如下:线材从进线通道6进入第一混合腔1,从出线通道7穿出第一混合腔1;线材进入第一混合腔1后,高压喷水装置以及进砂结构启动,高压水流从进水管进入环形进水槽8;喷水孔3的一端与环形进水槽8连通,另一端与第一混合腔1连通,这样,高压水流进入环形进水槽8后,通过喷水孔3进入到第一混合腔1,与此同时,喷砂从进砂孔17进入第一混合腔1;高压水流进入到第一混合腔1后,带动喷砂高速运动,由于喷水孔3有多个,且多个喷水孔3沿圆周方向分布,因此线材的整个圆周表面充满高速运动的水、砂混合液,从而能够彻底地去除整个线材表面的氧化铁皮;在第一混合腔1内混合均匀的水、砂混合液从第二混合腔高速流出,由于线材外侧与进线通道6内壁之间构成了第二混合腔,因此在整个线材表面充满高速水流与喷砂的均匀混合液,并且混合液的流动方向与线材进入线材除锈喷头的方向相反,从而对进入到第一混合腔1之前的线材表面做一个预除锈处理,这样,经过预除锈处理的线材进入到第一混合腔1进一步进行除锈处理后,能够保证线材表面的氧化铁皮彻底去除。The wire rod whose surface scale needs to be removed shall be derusted inside the wire rod derusting nozzle. The details are as follows: the wire rod enters the first mixing chamber 1 from the wire inlet channel 6, and passes through the first mixing chamber 1 from the wire outlet channel 7; the wire rod enters the first mixing chamber 1. After the mixing chamber 1, the high-pressure water spray device and the sand feeding structure are activated, and the high-pressure water flow enters the annular water inlet groove 8 from the water inlet pipe; , after the high-pressure water flow enters the annular water inlet groove 8, it enters the first mixing chamber 1 through the water spray hole 3, and at the same time, the sand blasting enters the first mixing chamber 1 from the sand inlet hole 17; the high-pressure water flow enters the first mixing chamber 1 After that, the sandblasting is driven to move at a high speed. Since there are multiple water spray holes 3 and the plurality of water spray holes 3 are distributed along the circumferential direction, the entire circumferential surface of the wire is filled with the high-speed moving water and sand mixture, which can be completely removed. The iron oxide scale on the surface of the entire wire; the water and sand mixed liquid mixed evenly in the first mixing chamber 1 flows out from the second mixing chamber at a high speed. Since the second mixing chamber is formed between the outside of the wire and the inner wall of the wire inlet channel The entire wire rod surface is filled with a uniform mixture of high-speed water flow and sandblasting, and the flow direction of the mixed liquid is opposite to the direction in which the wire rod enters the wire rod derusting nozzle, so that a pre-rust removal treatment is performed on the wire rod surface before entering the first mixing chamber 1 In this way, after the pre-rust-removed wire rod enters the first mixing chamber 1 for further rust-removal treatment, the iron oxide scale on the surface of the wire rod can be completely removed.
上述为本发明较佳的实施方式,但本发明的实施方式并不受上述内容的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above are the preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above-mentioned contents, and any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present invention are all Should be equivalent replacement manners, all are included within the protection scope of the present invention.

Claims (10)

  1. 一种线材除锈喷头,其特征在于,包括喷头本体、高压喷水装置以及进砂结构;其中,所述喷头本体内设有第一混合腔;所述进砂结构包括与第一混合腔连通的进砂孔;所述高压喷水装置包括设置在喷头本体内的喷嘴座,该喷嘴座上设有沿圆周方向分布的多个喷水孔,该喷水孔的一端与第一混合腔连通,另一端与环形进水槽连通,所述环形进水槽与进水管连通;所述第一混合腔的一端设有外径小于混合腔外径的进线通道,另一端设有出线通道,其中,所述进线通道的直径大于线材的直径,在线材外侧与进线通道内壁之间形成环形的第二混合腔;所述出线通道的直径与线材相匹配。A wire rod derusting nozzle is characterized in that it includes a nozzle body, a high-pressure water spray device and a sand feeding structure; wherein, the nozzle body is provided with a first mixing chamber; the sand feeding structure includes a communication with the first mixing chamber. The high-pressure water spray device includes a nozzle seat arranged in the nozzle body, the nozzle seat is provided with a plurality of water spray holes distributed along the circumferential direction, and one end of the water spray holes is communicated with the first mixing chamber , the other end is communicated with the annular water inlet groove, and the annular water inlet groove is communicated with the water inlet pipe; one end of the first mixing chamber is provided with an inlet channel with an outer diameter smaller than the outer diameter of the mixing chamber, and the other end is provided with an outlet channel, wherein, The diameter of the wire inlet channel is larger than the diameter of the wire rod, and an annular second mixing cavity is formed between the outer side of the wire rod and the inner wall of the wire inlet channel; the diameter of the wire outlet channel matches the wire rod.
  2. 根据权利要求1所述的一种线材除锈喷头,其特征在于,所述喷头本体包括喷头前部以及用于安装所述高压喷水装置的喷头后部,所述喷头本体的后部设有与所述第一混合腔连通的进液腔,所述进液腔的孔径大于第一混合腔的孔径。A wire rod derusting nozzle according to claim 1, wherein the nozzle body comprises a nozzle front part and a nozzle rear part for installing the high-pressure water spray device, and the rear part of the nozzle body is provided with The liquid inlet chamber communicated with the first mixing chamber, the aperture of the liquid inlet chamber is larger than the aperture of the first mixing chamber.
  3. 根据权利要求2所述的一种线材除锈喷头,其特征在于,所述喷嘴座包括喷嘴座前部以及喷嘴座后部,所述喷嘴座前部的外径大于喷嘴座后部的外径,从而在喷嘴座前部与喷嘴座后部之间形成一个第一台阶,所述第一台阶朝向喷嘴座后部设有倒角面;所述喷嘴座后部设有与所述线材匹配的过线孔,所述过线孔构成了所述出线通道,所述喷嘴座前部设有与所述出线通道连通的第一锥形孔,所述第一锥形孔与第一混合腔连通且孔径朝向第一混合腔逐渐增大,所述喷水孔穿过所述倒角面以及第一锥形孔的内壁。The wire rod derusting nozzle according to claim 2, wherein the nozzle holder comprises a front part of the nozzle holder and a rear part of the nozzle holder, and the outer diameter of the front part of the nozzle holder is larger than the outer diameter of the rear part of the nozzle holder , so that a first step is formed between the front of the nozzle seat and the rear of the nozzle seat, and the first step is provided with a chamfered surface toward the rear of the nozzle seat; the rear of the nozzle seat is provided with a matching wire rod. a wire hole, the wire hole constitutes the outlet channel, the front part of the nozzle seat is provided with a first conical hole that communicates with the outlet channel, and the first conical hole communicates with the first mixing chamber And the hole diameter gradually increases toward the first mixing chamber, and the water spray hole passes through the chamfered surface and the inner wall of the first conical hole.
  4. 根据权利要求3所述的一种线材除锈喷头,其特征在于,所述高压喷水装置还包括压紧结构、进水孔、设置在进水孔外侧的进水接头、密封套筒以及安装在密封套筒内的红宝石喷嘴;所述压紧结构设置在所述进液腔内,所述压紧结构的一端抵紧所述第一台阶,所述压紧结构的靠近第一混合腔的端面与所 述倒角面以及进液腔内壁构成所述环形进水槽,所述进水孔与所述环形进水槽连通;所述密封套筒安装在喷水孔靠近所述倒角面的一侧。A wire rod derusting nozzle according to claim 3, characterized in that the high-pressure water spray device further comprises a pressing structure, a water inlet hole, a water inlet joint disposed outside the water inlet hole, a sealing sleeve and a mounting plate. The ruby nozzle in the sealing sleeve; the pressing structure is arranged in the liquid inlet chamber, one end of the pressing structure is pressed against the first step, and the other end of the pressing structure is close to the first mixing chamber. The end surface, the chamfered surface and the inner wall of the liquid inlet cavity constitute the annular water inlet groove, and the water inlet hole is communicated with the annular water inlet groove; the sealing sleeve is installed on a side of the water spray hole close to the chamfered surface. side.
  5. 根据权利要求4所述的一种线材除锈喷头,其特征在于,所述压紧结构包括压紧套筒以及锁紧压帽,所述压紧套筒的外径与所述进液腔的内径匹配,所述压紧套筒与锁紧压帽均设有与所述喷嘴座后部匹配的内部孔,所述压紧套筒套设在所述喷嘴后部上,且一端抵紧所述第一台阶;所述锁紧压帽与进液腔通过螺纹连接,且一端抵紧所述压紧套筒。The wire rod derusting nozzle according to claim 4, wherein the pressing structure comprises a pressing sleeve and a locking pressure cap, and the outer diameter of the pressing sleeve is the same as that of the liquid inlet cavity. The inner diameters match, the pressing sleeve and the locking cap are provided with internal holes matching the rear of the nozzle seat, the pressing sleeve is sleeved on the rear of the nozzle, and one end is pressed against the rear of the nozzle. the first step; the locking pressure cap is connected with the liquid inlet chamber through threads, and one end is pressed against the pressing sleeve.
  6. 根据权利要求4所述的一种线材除锈喷头,其特征在于,所述密封套筒为铜材料。The wire rod derusting nozzle according to claim 4, wherein the sealing sleeve is made of copper material.
  7. 根据权利要求5所述的一种线材除锈喷头,其特征在于,所述高压喷水装置还包括防水结构,所述防水结构包括防水槽以及安装在防水槽上的防水垫圈;其中,所述防水槽包括设置在压紧套筒上的第一防水槽、设置在喷嘴座后部的第二防水槽以及设置在喷嘴座前部的第三防水槽。The wire rod rust removing nozzle according to claim 5, wherein the high-pressure water spray device further comprises a waterproof structure, and the waterproof structure comprises a waterproof groove and a waterproof gasket installed on the waterproof groove; wherein, the The waterproof groove includes a first waterproof groove arranged on the pressing sleeve, a second waterproof groove arranged at the rear of the nozzle seat, and a third waterproof groove arranged at the front of the nozzle seat.
  8. 根据权利要求2所述的一种线材除锈喷头,其特征在于,还包括混合喷嘴结构,所述混合喷嘴结构包括混合喷嘴以及用于将混合喷嘴安装在所述喷头前部的喷嘴压帽;所述混合喷嘴包括喷嘴前部以及喷嘴后部,所述喷嘴前部的外径小于喷嘴后部的外径,从而在喷嘴前部与喷嘴后部之间形成一个第二台阶;所述进线孔设置在所述喷嘴前部;所述喷嘴后部设有与所述进线孔连通的第二锥形孔,所述第二锥形孔与第一混合腔连通且孔径朝向第一混合腔逐渐增大。A wire rod derusting nozzle according to claim 2, further comprising a mixing nozzle structure, the mixing nozzle structure comprising a mixing nozzle and a nozzle pressure cap for installing the mixing nozzle on the front of the nozzle; The mixing nozzle includes a front part of the nozzle and a rear part of the nozzle, and the outer diameter of the front part of the nozzle is smaller than the outer diameter of the rear part of the nozzle, so that a second step is formed between the front part of the nozzle and the rear part of the nozzle; The hole is arranged at the front of the nozzle; the rear of the nozzle is provided with a second conical hole that communicates with the wire inlet hole, the second conical hole communicates with the first mixing chamber and has a hole diameter facing the first mixing chamber gradually increase.
  9. 根据权利要求8所述的一种线材除锈喷头,其特征在于,所述喷嘴压帽包括锁紧部以及扣压部,所述锁紧部内设有与所述喷嘴后部匹配的锁紧孔,所述扣压部内设有与所述喷嘴前部匹配的扣压孔,所述锁紧部与出液腔螺纹连接。The wire rod derusting nozzle according to claim 8, wherein the nozzle pressure cap comprises a locking part and a withholding part, and the locking part is provided with a locking hole matching the rear part of the nozzle , the withholding part is provided with a withholding hole matched with the front part of the nozzle, and the locking part is threadedly connected with the liquid outlet chamber.
  10. 根据权利要求1所述的一种线材除锈喷头,其特征在于,所述进砂孔 有两个,所述两个进砂孔对称设置在喷头本体上。A kind of wire rod derusting nozzle according to claim 1, is characterized in that, described sand inlet hole has two, and described two sand inlet holes are symmetrically arranged on the shower head body.
PCT/CN2021/115920 2020-09-09 2021-09-01 Wire derusting spray head WO2022052844A1 (en)

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