WO2022047954A1 - 一种光伏组件的安装结构及其实现方法 - Google Patents
一种光伏组件的安装结构及其实现方法 Download PDFInfo
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- WO2022047954A1 WO2022047954A1 PCT/CN2020/123938 CN2020123938W WO2022047954A1 WO 2022047954 A1 WO2022047954 A1 WO 2022047954A1 CN 2020123938 W CN2020123938 W CN 2020123938W WO 2022047954 A1 WO2022047954 A1 WO 2022047954A1
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- block
- photovoltaic module
- frame
- installation
- column
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- 238000009434 installation Methods 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000003825 pressing Methods 0.000 claims abstract description 33
- 230000003014 reinforcing effect Effects 0.000 claims description 19
- 230000001965 increasing effect Effects 0.000 claims description 16
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 3
- 230000002708 enhancing effect Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910021419 crystalline silicon Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000009172 bursting Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000013082 photovoltaic technology Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/10—Frame structures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
- F24S25/63—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
- F24S25/634—Clamps; Clips
- F24S25/636—Clamps; Clips clamping by screw-threaded elements
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
- F24S2025/6003—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules by clamping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- the invention belongs to the technical field of photovoltaic component installation, and in particular relates to a photovoltaic component installation structure and a realization method thereof.
- BIPV Building Integrated Photovoltaic
- the photovoltaic module installation structure of the prior art has some defects in the actual use process, such as:
- the pressure block is generally pressed on the top of the frame.
- the pressure block protrudes from the frame, and the appearance will be abrupt.
- the sun enters obliquely in the morning and evening, it will produce shade on the edge of the pressure block, which will affect the work efficiency of photovoltaic modules;
- the distance between the frame and the frame is often more than 25mm, which is a waste for the limited laying space
- the purpose of the present invention is to provide an installation structure of a photovoltaic module to solve the above-mentioned problems in the background art.
- the installation structure of the photovoltaic module provided by the invention has the characteristics of good installation stability and convenient installation.
- Another object of the present invention is to provide a method for realizing the installation structure of a photovoltaic module.
- an installation structure of a photovoltaic module comprising a frame, the frame includes a column, one side of the lower end of the column is provided with an insert block, and the side of the insert block above the column is provided with a clamping block,
- the bottom of the card block is provided with a card slot
- the top of the insert block is provided with a groove
- the frame is placed above the installation surface
- the pressure block is arranged above the insert block
- the pressure block is also placed above the installation surface.
- the pressure block and the installation surface are connected by bolts, and the side edge of the photovoltaic module body is embedded in the interior of the card slot.
- the upright column is provided with a connection cavity for connection.
- the insert block is provided with dense first tooth grooves for increasing friction.
- a support plate is provided on the other side of the lower end of the column, and the support plate is provided with a second through hole passing through.
- a reinforcing rib for increasing the strength is connected to the upright column, and the reinforcing rib is a straight line, an arc or a cross-shaped structure.
- the lower side of the opening of the card slot is provided with an arc.
- the pressure block is of L-shaped structure, the upper and lower surfaces of both ends of the pressure block are respectively provided with dense second tooth slots, and the middle position of the pressure block is provided with a first through hole.
- a rubber ring is placed under the pressure block at a position corresponding to the first through hole.
- the method for realizing the installation structure of the photovoltaic module includes the following steps:
- the column is provided with a connection cavity for connection
- the insert block is provided with dense first tooth slots for increasing friction
- the lower end of the column is provided with a connection cavity for connection.
- the other side is provided with a support plate
- the support plate is provided with a second through hole
- the column is connected with a reinforcing rib for increasing the strength.
- the pressure block is an L-shaped structure
- the upper and lower surfaces of the two ends of the pressure block are respectively provided with dense second tooth slots
- the middle position of the pressure block is provided with a first through hole.
- the pressing block of the present invention can be applied to the fixing of a single frame or two frames, and has better adaptability;
- the present invention is connected to the lower end of the frame, so that it is not affected by the thickness of the frame, and can be applied to the installation of photovoltaic module bodies of various frame thicknesses, reducing the types of pressing blocks; in addition, it can avoid pressing on the top of the photovoltaic module body. , so that the glass of the photovoltaic module body can be prevented from bursting due to too tight pressure during installation;
- the pressing block is embedded in the frame, the appearance is more beautiful, and the work efficiency of the photovoltaic module body can be avoided due to shading;
- the pressing block of the present invention is embedded in the frame after installation, the installation distance between the frame and the frame can be reduced, the utilization rate of space can be improved, and at the same time, it is also beneficial to the later waterproof or sealing treatment;
- the pressure block of the present invention is used to increase the frictional force with the frame through the set second tooth slot, thereby increasing the stability of the installation;
- a rubber ring is placed under the pressure block at the position corresponding to the first through hole.
- the rubber ring can lift the pressure block before tightening the bolt, so as to facilitate the insertion of the frame insert block into the pressure block.
- the setting of the rubber ring will not affect the fixing effect of the pressing block;
- the present invention is embedded in the building structure through the provided insert blocks and grooves;
- the present invention sets the first tooth slot on the insert block, which can increase the frictional force of the connection, thereby ensuring the stability of the connection;
- the present invention can be embedded in the building structure through the photovoltaic module body instead of glass, which can improve the aesthetics of the building structure and has good practicability;
- the column of the present invention is provided with a connection cavity for connection, and the connection cavity is used for the corner connection between the two frames, thereby enhancing the connection strength between the frames;
- the other side of the lower end of the column of the present invention is provided with a support plate, and the support plate is provided with a second through hole passing through.
- the support plate is used to improve the support performance of the frame, and the set second through hole can be used as a grounding hole and other later settings. and processing;
- the column of the present invention is connected with a reinforcing rib for increasing the strength, and the reinforcing rib is used to increase the mechanical strength of the frame.
- Fig. 1 is the connection structure schematic diagram of two frames of the present invention
- Fig. 2 is the connection structure schematic diagram of the single frame of the present invention.
- Fig. 3 is the structural representation of the briquetting block of the present invention.
- 4-6 are schematic structural diagrams of the frame of the present invention.
- FIGS. 7-8 are schematic diagrams of the installation structure of the pressure block in Embodiment 7 of the present invention.
- a photovoltaic module installation structure including a frame 2, the frame 2 includes a column 21, one side of the lower end of the column 21 is provided with an insert block 26, and the top of the column 21 is located at the insert block
- One side of the 26 is provided with a blocking block 24, a blocking slot 23 is provided below the blocking block 24, a groove 25 is provided above the inserting block 26, the frame 2 is placed above the mounting surface 1, and the pressing block 5 is provided on the inserting block 26.
- the pressure block 5 is also placed above the installation surface 1, the pressure block 5 is in contact with the insertion block 26, the pressure block 5 and the installation surface 1 are connected by bolts 4, and the side of the photovoltaic module body 3 is embedded in the card slot. 23 inside.
- the lower side of the opening of the card slot 23 is provided with an arc.
- the set radian can avoid the phenomenon that the photovoltaic assembly body 3 is bent when the photovoltaic assembly body 3 is bent under a high load condition.
- the pressure block 5 has an L-shaped structure.
- the upper and lower surfaces of the two ends of the pressure block 5 are respectively provided with dense second tooth slots 52 , and the middle position of the pressure block 5 is provided with a first through hole 51 .
- the provided second tooth slot 52 is used to increase the frictional force with the frame 2 , thereby increasing the stability of the installation; the first through hole 51 is used for the bolt 4 to pass through.
- the upright column 21 is provided with a connection cavity 22 for connection.
- connection cavity 22 is used for the corner connection between the two frames 2 , thereby enhancing the connection strength between the frames 2 .
- connection cavity 22 may be disposed on one side of the groove 25 or above the groove 25 .
- the insert block 26 is provided with dense first tooth grooves 27 for increasing friction.
- the first tooth slot 27 is used to increase the friction force between the nesting with the building structure or with the pressing block 5.
- the first tooth slot 27 is arranged on the upper surface of the insert block 26,
- a tooth slot 27 may also be provided on the lower surface of the insert block 26, or other corresponding positions.
- Embodiment 1 The difference between this embodiment and Embodiment 1 is that further, a support plate 29 is provided on the other side of the lower end of the upright column 21 , and a second through hole is provided on the support plate 29 .
- the support plate 29 is used to improve the support performance of the frame body, and the provided second through hole can be used as a grounding hole for later setting and processing.
- the upright column 21 is connected with a reinforcing rib 28 for increasing the strength, and the reinforcing rib 28 is a straight line, an arc or a cross-shaped structure.
- the reinforcing rib 28 is used to increase the mechanical strength of the frame 2. As shown in FIG. 3, the reinforcing rib 28 may not be provided in an environment with low mechanical load requirements; as shown in FIG. 5, the reinforcing rib 28 may be The reinforcing rib 28 is arranged above the groove 25, and the reinforcing rib 28 has an arc-shaped structure; as shown in FIG.
- Embodiment 1 The difference between this embodiment and Embodiment 1 is that further, a rubber ring 6 is placed under the pressure block 5 at a position corresponding to the first through hole 51 .
- the rubber ring 6 can lift the pressure block 5 before the bolt 4 is tightened, so that the insert block 26 on the frame 2 can be easily inserted under the pressure block 5. Because the rubber ring 6 has elasticity, Therefore, the setting of the rubber ring 6 will not affect the fixing effect of the pressing block 5 .
- FIGS. 9-12 Please refer to FIGS. 9-12 .
- the difference between this embodiment and Embodiment 1 is that the difference between this embodiment and Embodiment 1 is that the frame 2 can also be designed as shown in FIGS. 9-12 .
- Embodiment 1 The difference between this embodiment and Embodiment 1 is that the length of the clamping block 24 is shorter than that of the prior art clamping block.
- the insertion depth of the card slot 23 and the photovoltaic module body 3 can be reduced, so as to prevent the card slot 23 from being too deep to block the cells on the upper surface of the photovoltaic module body 3 or the contact between the small metal frame and the cells, which may cause the cells to break. .
- the implementation method of the installation structure of the photovoltaic module according to the present invention includes the following steps:
- the pressing block 5 of the present invention can be suitable for fixing a single frame 2 or two frames 2, and has better adaptability; the present invention is connected with the lower end of the frame 2, so that it is not affected by the thickness of the frame 2, and can It is suitable for the installation of the photovoltaic module body 3 of various frame thicknesses, which reduces the types of pressing blocks 5; in addition, it can avoid being pressed on the top of the photovoltaic module body 3, so as to avoid the photovoltaic module body due to too tight pressure during installation.
- the pressure block 5 is embedded in the interior of the frame 2, the appearance is more beautiful, and the work efficiency of the photovoltaic module body 3 can be avoided due to shading;
- the interior of the frame 2 can reduce the installation distance between the frame 2 and the frame 2, improve the utilization rate of space, and also facilitate the later waterproof or sealing treatment; It is used to increase the friction force with the frame 2, thereby increasing the stability of the installation; when the present invention is installed, a rubber ring 6 is placed under the pressure block 5 at the position corresponding to the first through hole 51, and the rubber ring 6 can be used without tightening the bolts. 4, the pressure block 5 can be lifted up, so that the insert block 26 of the frame 2 can be easily inserted under the pressure block 5.
- the present invention is embedded in the building structure by the insert block 26 and groove 25 provided;
- the present invention is provided with the first tooth slot 27 on the insert block 26, which can increase the frictional force of the connection, thereby ensuring the stability of the connection
- the present invention can be embedded in the building structure through the photovoltaic module body 3 instead of glass, which can improve the aesthetics of the building structure and has good practicability;
- the column 21 of the present invention is provided with a connection cavity 22 for connection, and the connection cavity 22 is used for The corner yard is connected between the two frames 2, thereby enhancing the connection strength between the frames 2;
- the other side of the lower end of the column 21 of the present invention is provided with a support plate 29, and the support plate 29 is provided with a second through hole passing through,
- the support plate 29 is used to improve the support performance of the frame 2, and the provided second through hole can be used as a grounding hole for later setting and processing;
- the column 21 of the present invention is
Abstract
一种光伏组件的安装结构,包括边框(2),边框(2)包括立柱(21),立柱(21)下端的一侧设有插块(26),立柱(21)上方位于插块(26)的一侧设有卡块(24),卡块(24)的下方设有卡槽(23),插块(26)的上方设有凹槽(25),边框(2)置于安装面(1)的上方,压块(5)设置在插块(26)的上方,压块(5)也置于安装面(1)的上方,压块(5)与插块(26)抵触连接,压块(5)与安装面(1)之间通过螺栓(4)连接,光伏组件本体(3)的侧边嵌入在卡槽(23)的内部。该压块可以适用于单个边框或两个边框的固定,适应性更好;通过与边框的下端进行连接,从而不受边框厚度的影响,可以适用于各种边框厚度光伏组件本体的安装,减少了压块的种类。还涉及一种光伏组件的安装结构的实现方法。
Description
本发明属于光伏组件安装技术领域,具体涉及一种光伏组件的安装结构及其实现方法。
随着中国光伏行业不断蓬勃发展,晶体硅光伏组件发电效率由21世纪初的10%,提升到目前最高效率>25%,效率提升的同时,制造成本也在不断下降,目前晶硅光伏产品较十余年前下降超过90%。随着工艺技术提升与成本下降,终端应用市场也在蓬勃发展,光伏产品正在逐渐从工业设备转变为平民百姓认知的商品。而光伏建筑一体化(BIPV)是一种将太阳能发电(光伏)产品应用到建筑上的技术,充分利用建筑、车棚、温室大棚的空间结构,在常规遮阳、控温、避雨的基础上,增加发电功能。BIPV因此成为未来建筑及光伏技术市场的热点。
现有技术的光伏组件安装结构在实际使用过程中存在一些缺陷,例如:
1、压块一般压在边框的上方,压块在边框上突出,外观上会突兀,另外早晚太阳斜射入的时候会在压块边缘产生遮阴,影响光伏组件的工作效率;
2、因为压块的存在,边框与边框之间的间距往往超过25mm,对于有限的铺设空间来说存在浪费现象;
3、因为边框结构原因,压块的力矩较长,又因为接触面积有限,从而导致固定效果不好,在台风等极端天气条件下,光伏组件会因为压块固定不牢靠而导致脱落,造成损失甚至是安全问题;
4、因为压块压在边框的上方,螺栓拧紧后,边框也会受力,从而容易导致光伏组件玻璃爆裂的情况。
发明内容
本发明的目的在于提供一种光伏组件的安装结构,以解决上述背景技术 中提出的问题。本发明提供的一种光伏组件的安装结构,具有安装稳定性好以及安装方便的特点。
本发明另一目的在于提供一种光伏组件的安装结构的实现方法。
为实现上述目的,本发明提供如下技术方案:一种光伏组件的安装结构,包括边框,边框包括立柱,立柱下端的一侧设有插块,立柱上方位于插块的一侧设有卡块,卡块的下方设有卡槽,插块的上方设有凹槽,边框置于安装面的上方,压块设置在插块的上方,压块也置于安装面的上方,压块与插块抵触连接,压块与安装面之间通过螺栓连接,光伏组件本体的侧边嵌入在卡槽的内部。
在本发明中进一步地,立柱上设有用于连接的连接腔。
在本发明中进一步地,插块上设有密集的用于增加摩擦力的第一齿槽。
在本发明中进一步地,立柱下端的另一侧设有支撑板,支撑板上设有贯穿的第二通孔。
在本发明中进一步地,立柱上连接有用于增加强度的加强筋,加强筋为直线、弧形或交叉型结构。
在本发明中进一步地,卡槽开口的下侧设有弧度。
在本发明中进一步地,压块为L形结构,压块两端的上下表面上分别设有密集的第二齿槽,压块的中间位置设有第一通孔。
在本发明中进一步地,压块下方对应第一通孔的位置放置有橡胶圈。
在本发明中进一步地,所述的光伏组件的安装结构的实现方法,包括以下步骤:
(一)、对单个边框进行固定时,压块的凸起端向下放置;
(二)、对两个边框之间进行固定时,压块的凸起端向上放置;
(三)、安装时,在安装位置处放置橡胶圈,将压块放置在橡胶圈的上方,然后用螺栓将压块与安装面进行连接,此时,螺栓不拧紧;
(四)、将边框的插块插入压块的下方,然后拧紧螺栓;
(五)、将光伏组件本体的边卡入边框的卡槽内,然后将另一个边框安装至光伏组件本体的另一边,完成对光伏组件本体的安装。
在本发明中进一步地,所述的光伏组件的安装结构的实现方法,立柱上设有用于连接的连接腔,插块上设有密集的用于增加摩擦力的第一齿槽,立柱下端的另一侧设有支撑板,支撑板上设有贯穿的第二通孔,立柱上连接有用于增加强度的加强筋,加强筋为直线、弧形或交叉型结构,卡槽开口的下侧设有弧度,压块为L形结构,压块两端的上下表面上分别设有密集的第二齿槽,压块的中间位置设有第一通孔。
与现有技术相比,本发明的有益效果是:
1、本发明的压块可以适用于单个边框或两个边框的固定,适应性更好;
2、本发明与边框的下端进行连接,从而不受边框厚度的影响,可以适用于各种边框厚度光伏组件本体的安装,减少了压块的种类;另外,可以避免压在光伏组件本体的上方,从而可以避免因安装时压的太紧而导致光伏组件本体的玻璃爆裂;
3、本发明安装后,压块嵌入在边框的内部,外观更加美观,可以避免因遮阴而降低光伏组件本体的工作效率;
4、本发明的压块安装后因嵌入在边框的内部,从而可以减少边框与边框之间的安装间距,提高空间的利用率,同时还有利于后期的防水或密封处理;
5、本发明的压块通过设置的第二齿槽用于增加与边框之间摩擦力,从而增加安装的稳定性;
6、本发明安装时,在压块下方对应第一通孔的位置放置有橡胶圈,橡胶圈可以在没有拧紧螺栓之前,可以将压块顶起,从而方便将边框的插块插入压块的下方,因橡胶圈具有弹性,因此,橡胶圈的设置不会影响压块的固定效果;
7、本发明通过设置的插块和凹槽,实现嵌入在建筑结构内安装;
8、本发明在插块上设置了第一齿槽,可以增加连接的摩擦力,从而确保连接的稳定性;
9、本发明可以通过光伏组件本体替代玻璃嵌入在建筑结构中,可以提高建筑结构的美观度,以及具有良好的实用性;
10、本发明立柱上设有用于连接的连接腔,连接腔用于两个边框之间的角码连接,从而增强边框之间的连接强度;
11、本发明立柱下端的另一侧设有支撑板,支撑板上设有贯穿的第二通孔,支撑板用于提高边框的支撑性能,设置的第二通孔可以当做接地孔等后期设置与处理;
12、本发明立柱上连接有用于增加强度的加强筋,加强筋用于增加边框的机械强度。
图1为本发明两个边框的连接结构示意图;
图2为本发明单个边框的连接结构示意图;
图3为本发明压块的结构示意图;
图4-6均为本发明边框的结构示意图;
图7-8均为本发明实施例7中压块的安装结构示意图;
图9-12分别为本发明实施例8中边框其他形态的结构示意图
图中:1、安装面;2、边框;21、立柱;22、连接腔;23、卡槽;24、卡块;25、凹槽;26、插块;27、第一齿槽;28、加强筋;29、支撑板;3、光伏组件本体;4、螺栓;5、压块;51、第一通孔;52、第二齿槽;6、橡胶圈。
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行 清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
请参阅图1-6,本发明提供以下技术方案:一种光伏组件的安装结构,包括边框2,边框2包括立柱21,立柱21下端的一侧设有插块26,立柱21上方位于插块26的一侧设有卡块24,卡块24的下方设有卡槽23,插块26的上方设有凹槽25,边框2置于安装面1的上方,压块5设置在插块26的上方,压块5也置于安装面1的上方,压块5与插块26抵触连接,压块5与安装面1之间通过螺栓4连接,光伏组件本体3的侧边嵌入在卡槽23的内部。
进一步地,卡槽23开口的下侧设有弧度。
通过采用上述技术方案,设置的弧度可以在光伏组件本体3在高载荷的条件下弯曲时,避免导致光伏组件本体3弯折的现象。
进一步地,压块5为L形结构,压块5两端的上下表面上分别设有密集的第二齿槽52,压块5的中间位置设有第一通孔51。
通过采用上述技术方案,通过设置的第二齿槽52用于增加与边框2之间摩擦力,从而增加安装的稳定性;第一通孔51用于螺栓4的穿过。
实施例2
本实施例与实施例1不同之处在于:进一步地,立柱21上设有用于连接的连接腔22。
通过采用上述技术方案,连接腔22用于两个边框2之间的角码连接,从而增强边框2之间的连接强度。
如图5或6所示,连接腔22可以设置于凹槽25的一侧,也可以设置于凹槽25的上方。
实施例3
本实施例与实施例1不同之处在于:进一步地,插块26上设有密集的用于增加摩擦力的第一齿槽27。
通过采用上述技术方案,第一齿槽27用于增加与建筑结构嵌套后或与压块5之间的摩擦力,本实施例中第一齿槽27设置在插块26的上表面,第一齿槽27也可以设置在插块26的下表面,或者其他对应的位置。
实施例4
本实施例与实施例1不同之处在于:进一步地,立柱21下端的另一侧设有支撑板29,支撑板29上设有贯穿的第二通孔。
通过采用上述技术方案,支撑板29用于提高边框本体的支撑性能,设置的第二通孔可以当做接地孔等后期设置与处理。
实施例5
本实施例与实施例1不同之处在于:进一步地,立柱21上连接有用于增加强度的加强筋28,加强筋28为直线、弧形或交叉型结构。
通过采用上述技术方案,加强筋28用于增加边框2的机械强度,如图3所示,对于机械载荷要求不高的环境中可以不设置加强筋28;如图5所示,加强筋28可以设置于凹槽25的上方,且加强筋28为弧形结构;如图6所示,加强筋28可以设置于立柱21远离凹槽25的一侧,且加强筋28为直线型结构。
实施例6
本实施例与实施例1不同之处在于:进一步地,压块5下方对应第一通孔51的位置放置有橡胶圈6。
通过采用上述技术方案,橡胶圈6可以在没有拧紧螺栓4之前,可以将压块5顶起,从而方便将边框2上的插块26插入至压块5的下方,因橡胶圈6具有弹性,因此,橡胶圈6的设置不会影响压块5的固定效果。
实施例7
请参阅图7-8,本实施例与实施例1不同之处在于:压块5也可以设计成如图7-8所示的结构,安装方式以及具有的效果与实施例1中L形压块5相同。
实施例8
请参阅图9-12,本实施例与实施例1不同之处在于:本实施例与实施例1不同之处在于:边框2也可以设计成如图9-12所示的结构。
实施例9
本实施例与实施例1不同之处在于:卡块24的长度相比于现有技术卡块的长度要短。
通过采用上述技术方案,可以减少卡槽23与光伏组件本体3的插入深度,避免卡槽23太深遮挡光伏组件本体3上表面的电池片或者小面金属边框与电池片接触引起电池片碎裂。
进一步地,本发明所述的光伏组件的安装结构的实现方法,包括以下步骤:
(一)、对单个边框2进行固定时,压块5的凸起端向下放置;
(二)、对两个边框2之间进行固定时,压块5的凸起端向上放置;
(三)、安装时,在安装位置处放置橡胶圈6,将压块5放置在橡胶圈6的上方,然后用螺栓4将压块5与安装面1进行连接,此时,螺栓4不拧紧;
(四)、将边框2的插块26插入压块5的下方,然后拧紧螺栓4;
(五)、将光伏组件本体3的边卡入边框2的卡槽23内,然后将另一个边框2安装至光伏组件本体3的另一边,完成对光伏组件本体3的安装。
综上所述,本发明的压块5可以适用于单个边框2或两个边框2的固定,适应性更好;本发明与边框2的下端进行连接,从而不受边框2厚度的影响,可以适用于各种边框2厚度光伏组件本体3的安装,减少了压块5的种类;另外,可以避免压在光伏组件本体3的上方,从而可以避免因安装时压的太 紧而导致光伏组件本体3的玻璃爆裂;本发明安装后,压块5嵌入在边框2的内部,外观更加美观,可以避免因遮阴而降低光伏组件本体3的工作效率;本发明的压块5安装后因嵌入在边框2的内部,从而可以减少边框2与边框2之间的安装间距,提高空间的利用率,同时还有利于后期的防水或密封处理;本发明的压块5通过设置的第二齿槽52用于增加与边框2之间摩擦力,从而增加安装的稳定性;本发明安装时,在压块5下方对应第一通孔51的位置放置有橡胶圈6,橡胶圈6可以在没有拧紧螺栓4之前,可以将压块5顶起,从而方便将边框2的插块26插入压块5的下方,因橡胶圈6具有弹性,因此,橡胶圈6的设置不会影响压块5的固定效果;本发明通过设置的插块26和凹槽25,实现嵌入在建筑结构内安装;本发明在插块26上设置了第一齿槽27,可以增加连接的摩擦力,从而确保连接的稳定性;本发明可以通过光伏组件本体3替代玻璃嵌入在建筑结构中,可以提高建筑结构的美观度,以及具有良好的实用性;本发明立柱21上设有用于连接的连接腔22,连接腔22用于两个边框2之间的角码连接,从而增强边框2之间的连接强度;本发明立柱21下端的另一侧设有支撑板29,支撑板29上设有贯穿的第二通孔,支撑板29用于提高边框2的支撑性能,设置的第二通孔可以当做接地孔等后期设置与处理;本发明立柱21上连接有用于增加强度的加强筋28,加强筋28用于增加边框2的机械强度。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (10)
- 一种光伏组件的安装结构,包括边框(2),其特征在于:边框(2)包括立柱(21),立柱(21)下端的一侧设有插块(26),立柱(21)上方位于插块(26)的一侧设有卡块(24),卡块(24)的下方设有卡槽(23),插块(26)的上方设有凹槽(25),边框(2)置于安装面(1)的上方,压块(5)设置在插块(26)的上方,压块(5)也置于安装面(1)的上方,压块(5)与插块(26)抵触连接,压块(5)与安装面(1)之间通过螺栓(4)连接,光伏组件本体(3)的侧边嵌入在卡槽(23)的内部。
- 根据权利要求1所述的一种光伏组件的安装结构,其特征在于:立柱(21)上设有用于连接的连接腔(22)。
- 根据权利要求1所述的一种光伏组件的安装结构,其特征在于:插块(26)上设有密集的用于增加摩擦力的第一齿槽(27)。
- 根据权利要求1所述的一种光伏组件的安装结构,其特征在于:立柱(21)下端的另一侧设有支撑板(29),支撑板(29)上设有贯穿的第二通孔。
- 根据权利要求1所述的一种光伏组件的安装结构,其特征在于:立柱(21)上连接有用于增加强度的加强筋(28),加强筋(28)为直线、弧形或交叉型结构。
- 根据权利要求1所述的一种光伏组件的安装结构,其特征在于:卡槽(23)开口的下侧设有弧度。
- 根据权利要求1所述的一种光伏组件的安装结构,其特征在于:压块(5)为L形结构,压块(5)两端的上下表面上分别设有密集的第二齿槽(52),压块(5)的中间位置设有第一通孔(51)。
- 根据权利要求7所述的一种光伏组件的安装结构,其特征在于:压块(5)下方对应第一通孔(51)的位置放置有橡胶圈(6)。
- 根据权利要求1-8任一项所述的光伏组件的安装结构的实现方法,其 特征在于,包括以下步骤:(一)、对单个边框(2)进行固定时,压块(5)的凸起端向下放置;(二)、对两个边框(2)之间进行固定时,压块(5)的凸起端向上放置;(三)、安装时,在安装位置处放置橡胶圈(6),将压块(5)放置在橡胶圈(6)的上方,然后用螺栓(4)将压块(5)与安装面(1)进行连接,此时,螺栓(4)不拧紧;(四)、将边框(2)的插块(26)插入压块(5)的下方,然后拧紧螺栓(4);(五)、将光伏组件本体(3)的边卡入边框(2)的卡槽(23)内,然后将另一个边框(2)安装至光伏组件本体(3)的另一边,完成对光伏组件本体(3)的安装。
- 根据权利要求9所述的光伏组件的安装结构的实现方法,其特征在于:立柱(21)上设有用于连接的连接腔(22),插块(26)上设有密集的用于增加摩擦力的第一齿槽(27),立柱(21)下端的另一侧设有支撑板(29),支撑板(29)上设有贯穿的第二通孔,立柱(21)上连接有用于增加强度的加强筋(28),加强筋(28)为直线、弧形或交叉型结构,卡槽(23)开口的下侧设有弧度,压块(5)为L形结构,压块(5)两端的上下表面上分别设有密集的第二齿槽(52),压块(5)的中间位置设有第一通孔(51)。
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