WO2022047812A1 - Robot midair escape mechanism - Google Patents
Robot midair escape mechanism Download PDFInfo
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- WO2022047812A1 WO2022047812A1 PCT/CN2020/113931 CN2020113931W WO2022047812A1 WO 2022047812 A1 WO2022047812 A1 WO 2022047812A1 CN 2020113931 W CN2020113931 W CN 2020113931W WO 2022047812 A1 WO2022047812 A1 WO 2022047812A1
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- escape
- ring
- assembly
- claw
- robot
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
Definitions
- the present application relates to the field of outdoor live working robots, for example, to a robot air escape mechanism.
- Robots have the inherent advantages of operating in some special environments, robot technology is becoming a key research and application object in various industries.
- the power industry itself has special environments such as high voltage and strong magnetism.
- Robots instead of manual operations have become a broad prospect for the development of the industry.
- There are various forms of work in the power industry including wire bonding, wire trimming, replacement of arresters, porcelain bottles, fuses, insulating protective pipes, etc.
- Live working robots have become a hot development direction in the power industry. Since the live working robot is characterized by replacing the electrician to perform electric work in a special environment, the end cannot be separated from the cable when the working manipulator fails or the tool is stuck during aerial work, and the operator needs to manually disassemble the cable after the power is cut off.
- the present application provides an aerial escape mechanism for a robot, which can autonomously get out of trouble in the air when the robot cannot get out of the cable when the robot fails to work in the air, and squeezes the end of the stuck mechanical arm to escape from the current non-working mechanical arm.
- the outer ring makes the jaws disengage from the tool, thereby releasing the mechanical arm and completing the escape.
- a robot escape mechanism including escape components and end components
- the escape assembly includes a connection part that is fixedly connected with the insulating rod of the live working robot mechanical arm and a escape part that is slidably sleeved outside the connection part; a plurality of claw guide blocks are arranged on the escape part, and The claw guide block is provided with an obliquely upward guide groove; a claw is rotatably installed at the lower part of the connecting part, the top end of the claw is slidably installed in the guide groove of the claw guide block, and the lower end is provided with a claw hook; a compression spring is installed between the inner side of the upper end of the jaw and the lower part of the connecting part;
- the end assembly includes an escape butt ring and a drive joint installed at the center of the escape butt ring through a bearing; a slot is provided on the escape butt ring at a position corresponding to the claws; In the state of being connected with the end assembly, the claws of the claws are hooked on the claws, the upper end of the drive joint is connected to the connecting portion, and the lower end of the drive joint is connected to the working tool.
- the escape part is the escape outer ring
- the connecting part is the escape inner ring
- a cage is arranged between the escape outer ring and the escape inner ring
- several steel balls are installed on the side wall of the cage.
- a number of threaded holes are arranged on the circumferential surface of the outer ring for escape, and corresponding grooves are provided on the outer wall of the inner ring for escape, and the grooves are a pair of parallel grooves;
- a limit spring plunger is set in the threaded hole on the surface, and the end of the limit spring plunger is attached to the slot; in the free state, the end of the limit spring plunger is attached to the upper slot, so In the downwardly compressed state of the escaped outer ring, the end of the limit spring plunger is attached to the lower cut groove.
- the end assembly further includes a pressure plate, a plurality of openings are evenly arranged on the escape butt ring, a counterbore is arranged at the opening on the lower surface of the escape butt ring, and a counterbore is arranged on the upper surface of the pressure plate.
- a number of sliding bearings are also fixed on the outer wall of the connecting part, through holes are provided on the escape butt ring at positions corresponding to the sliding bearings, and cam bearing columns pass through the The through hole is fixed on the escape butt ring, and the upper end thereof corresponds to the sliding bearing.
- the upper end of the cam bearing column is fixed on the escape butt ring through a threaded table, a countersunk taper hole is provided on the left and right sides of the threaded table, and a screw is passed through the countersunk taper hole and screwed into the escape ring. in the upper surface of the butt ring.
- a number of threaded holes are opened on the lower step surface of the connecting portion, and buffer spring plungers are fixed in the threaded holes.
- the buffer spring plunger The lower end of the plug abuts on the upper surface of the escape butt ring.
- the claw guide blocks are at least three claw guide blocks evenly arranged.
- An alignment pin is arranged on the inner wall of the upper part of the connecting portion, and the connecting portion and the insulating rod are fixedly connected by the alignment pin and the screw.
- a robot air escape mechanism provided by this application can realize:
- FIG. 1 is a schematic diagram of an overall structure in an embodiment of the present invention.
- Fig. 2 is the front view of the escape assembly in the embodiment of the present invention.
- FIG. 3 is a top view of a trapping assembly in an embodiment of the present invention.
- FIG. 4 is a perspective view of a trapping assembly in an embodiment of the present invention.
- FIG. 5 is a cross-sectional view of a trapping assembly in an embodiment of the present invention.
- Fig. 6 is the front view of the terminal assembly in the embodiment of the present invention.
- Fig. 7 is the top view of the terminal assembly in the embodiment of the present invention.
- FIG. 8 is a perspective view of a terminal assembly in an embodiment of the present invention.
- FIG. 9 is a schematic structural diagram of the connection between the escape component and the end component in the embodiment of the present invention.
- FIG. 10 is a schematic structural diagram of the detachment of the escape component from the end component according to the embodiment of the present invention.
- FIG. 1 is a schematic diagram of the overall structure in the embodiment of the application.
- the robot air escape mechanism of the present application includes an escape assembly 2 and an end assembly 3.
- the top of the escape assembly 2 is fixed to the insulating rod 1 of the live working robot arm. Connection, the lower end of the end assembly 3 is fixedly connected with the working tool 4 .
- FIG. 2 is a front view of the escape assembly in the embodiment of the application
- FIG. 3 is a top view of the escape assembly in the embodiment of the application.
- the escape assembly 2 includes the escape outer ring 5 , the escape inner ring 6 , the claw guide block 7 , the claw 8 , the roller 9 , the rotary plug bolt 10 , the compression spring 11 , and the spring plunger 12 , steel ball 13 , cage 14 , alignment pin 15 and sliding bearing 16 .
- An alignment pin 15 is arranged on the upper inner wall of the escape inner ring 6 , and the escape inner ring 6 and the insulating rod 1 are fixed by the alignment pin 15 and two screws.
- the outer ring 5 for escape is sleeved outside the upper part of the inner ring 6 for escape, and a hollow cylindrical cage 14 is arranged between the outer ring 5 for escape and the inner ring 6 for escape, and a plurality of through holes are arranged on the side wall of the cage 14 , the steel ball 13 is placed in the through hole, so that rolling friction is formed between the outer ring 5 and the inner ring 6 of the escape, as shown in FIG. 3 .
- At least three claw guide blocks 7 are evenly fixed on the outer wall of the cylindrical surface of the trapping outer ring 5.
- the claw guide block 7 extends obliquely downward with a guide block, a guide groove is provided on one side of the guide block, and a guide groove is provided in the guide groove.
- the upper end of the claw 8 and the roller 9 are fastened with bolts.
- the middle part of the claw 8 is rotatably installed on the lower outer wall of the inner ring 6 for getting out of trapped by turning the plug bolt 10, a counterbore is provided on the inner surface of the upper part of the clamping claw 8, and the outer surface of the cylindrical surface of the inner ring 6 for getting out of trapped is on the claw 8.
- the corresponding position of the countersunk hole is also provided with countersunk holes, and the compression spring 11 is fixedly placed between the countersunk hole in the middle of the clamping claw and the countersunk hole on the inner ring for escape; the lower end of the clamping claw 8 is an inward clamping claw hook.
- three threaded holes are provided on the circumferential surface of the outer ring 5 for escape, and corresponding grooves are provided on the outer wall of the inner ring 6 for escape.
- the grooves are designed as a pair of parallel grooves, and the limit spring
- the plunger 12 is screwed into the threaded hole on the circumferential surface of the outer ring 5, and its end is attached to the groove; in the free state, the end of the limit spring plunger 12 is attached to the upper groove, and the outer ring 5 is compressed downward. In the state, the end of the limit spring plunger 12 is attached to the lower notch.
- FIG. 6 is a front view of the end assembly in the embodiment of the application.
- the end assembly 3 includes the escape butt ring 17 , the pressure plate 18 , the cam bearing post 19 , the butt roller 20 , the disc spring 21 , and the fixing plug bolt. 22.
- a clamping groove is provided on the escape butt ring 17 corresponding to the clamping claw 8 on the escape outer ring 5.
- At least three openings are evenly arranged on the escape butt ring 17 , counterbores are provided at the openings on the lower surface of the escape butt ring 17 , and corresponding threaded holes are provided on the upper surface of the pressure plate 18 ; 21 is placed in the countersunk hole, and the bolt 22 is passed through the opening of the escape butt ring 17 and the disc spring 21 through the fixing plug, and then fixed with the threaded hole on the upper surface of the pressure plate 18, thereby connecting the escape butt ring 17 to the pressure plate 18. Connect, and squeeze the two disc springs 21.
- three vertically placed sliding bearings 16 are also fixed on the outer wall of the escape inner ring 6 , and three through holes are provided on the escape butt ring 17 at positions corresponding to the sliding bearings 16 on the escape inner ring , the pressure plate 18 is provided with a corresponding through hole, the cam bearing column 19 respectively passes through the through hole on the escape butt ring 17 and the through hole of the pressure plate 18, and is fixed on the escape butt ring 17 by screws, and its upper end is Corresponding to the sliding bearing 16, when the escape assembly 2 and the end assembly 3 are connected, the top end of the cam bearing column 19 is matched through the sliding bearing 16 to play a positioning role; more specifically, the upper end of the cam bearing column 19 is threaded
- the platform is fixed on the escape butt ring 17, and a countersunk taper hole is provided on the left and right sides of the threaded platform.
- the screw passes through the countersunk taper hole and is screwed into the upper surface of the escape butt ring, thereby realizing the fixation of the upper end of the cam bearing column 19. ;
- the inner side of the lower end of the cam bearing column 19 is provided with a threaded hole, and the butt roller 20 is fixedly installed in the threaded hole, as shown in FIG. 8 .
- a center hole is opened at the center of the escape butt ring 17, and a drive joint is installed in the center hole through the deep groove ball bearing 24.
- the drive joint is connected to the escape.
- the inner ring is fixedly connected to realize the transmission of torque, which is then used to drive the working tool 4 .
- a bearing pressure ring 23 for fixing the deep groove ball bearing 24 is also fixedly installed outside the deep groove ball bearing 24 to prevent the drive joint from coming out.
- the drive joint passes through the inner ring 6 for escape, its front end is hexagonal, and is matched with the end of the insulating rod 1, and the lower end of the drive joint is matched with the working tool 4, thereby realizing torque transmission.
- Step 1 As shown in Figure 9, when the robot is working in the air, the escape assembly 2 and the end assembly 3 are in a connected state. At this time, the claw at the lower end of the claw 8 hooks the groove on the escape butt ring 17; when When the working manipulator fails, the robot operates the end of the non-working manipulator to move to the edge of the outer ring of escape;
- Step 2 The non-working manipulator uses the escape butt ring at the end to push the escape outer ring 5, so that the escape outer ring 5 moves downward, so the claw guide block 7 outside the escape outer ring 5 moves downward.
- the claw 8 is rotated and fixed on the inner ring 6 by the plugging bolt 10, which in turn causes the roller 9 to roll obliquely upward relative to the guide groove, and the compression spring 11 is gradually squeezed, so that the clamping claw 8 is under the action of the lever fulcrum of the plugging bolt 10.
- the lower end is slowly lifted, and the claw hook is disengaged from the slot on the escape butt ring on the end assembly 3, so that the escape assembly 2 is separated from the end assembly 3, and the robot arm is released from trouble.
- Step 3 As shown in Figure 10, after the escape assembly 2 is separated from the end assembly 3, the non-working mechanical arm begins to retreat. Since the compression spring 11 begins to gradually return to a free state, the claw 8 immediately returns to the initial state, and the rollers 9 Gradually roll down obliquely, and the outer ring 5 of getting out of trouble moves up slowly to return to the original position, the escape is completed, and the robot arm is retracted smoothly.
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- Mechanical Engineering (AREA)
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Abstract
A robot midair escape mechanism, comprising an escape assembly (2) and a distal end assembly (3). The escape assembly (2) comprises a connecting part fixedly connected to a robotic arm insulating rod (1) and an escape part slidably sleeved on the connecting part. Several claw guiding blocks (7) are provided on the escape part. Upward slanted guide grooves are provided on the claw guiding blocks (7). Claws (8) are rotatably mounted at the lower part of the connecting part. The top ends of the claws (8) are slidably mounted in the guide grooves of the claw guiding blocks (7). Springs (11) are mounted between the upper end inner side of the claws (8) and the connecting part. The distal end assembly (3) comprises an escape docking ring (17) and a driving connector mounted at the center of the escape docking ring (17) via a bearing (24). Engaging grooves are provided on the escape docking ring (17) at positions corresponding to the prongs of the claws (8).
Description
本申请要求在2020年09月01日提交中国专利局、申请号为202010906227.8的中国专利申请的优先权,以上申请的全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with application number 202010906227.8 filed with the China Patent Office on September 1, 2020, the entire contents of the above application are incorporated into this application by reference.
本申请涉及室外带电作业机器人领域,例如涉及一种机器人空中脱困机构。The present application relates to the field of outdoor live working robots, for example, to a robot air escape mechanism.
人工智能技术目前已经进入许多行业领域,由于机器人具备在一些特种环境下作业的先天优势,所以机器人技术正成为各行业的重点研究和应用对象。电力行业本身自带高压,强磁等特殊环境,机器人代替人工作业已成为行业发展的广阔前景。电力行业的作业形式多样,包含搭接线,剪线,更换避雷器,瓷瓶,熔断器,绝缘护管等,带电作业机器人成为电力行业炙手可热的发展方向。由于带电作业机器人的特点是在特种环境下代替电工进行电力作业,因此在空中作业时当正在作业的机械臂故障或工具卡死的情况下末端无法脱离电缆,需要进行电缆停电后操作人员手动拆卸,从而导致作业效率低下,操作的繁琐也增加了机器人带电作业给行业带来的负面影响,但机械臂故障或作业工具卡死不可避免,所以亟需开发一套能够自主脱困的机构来解决这一行业技术难点。Artificial intelligence technology has now entered many industries. Because robots have the inherent advantages of operating in some special environments, robot technology is becoming a key research and application object in various industries. The power industry itself has special environments such as high voltage and strong magnetism. Robots instead of manual operations have become a broad prospect for the development of the industry. There are various forms of work in the power industry, including wire bonding, wire trimming, replacement of arresters, porcelain bottles, fuses, insulating protective pipes, etc. Live working robots have become a hot development direction in the power industry. Since the live working robot is characterized by replacing the electrician to perform electric work in a special environment, the end cannot be separated from the cable when the working manipulator fails or the tool is stuck during aerial work, and the operator needs to manually disassemble the cable after the power is cut off. , resulting in low operation efficiency and cumbersome operation, which also increases the negative impact of the live robot operation on the industry, but the failure of the robot arm or the jam of the working tool is inevitable. Therefore, it is urgent to develop a mechanism that can get out of trouble autonomously to solve this problem. An industry technical difficulty.
发明内容SUMMARY OF THE INVENTION
本申请提供了一种机器人空中脱困机构,在机器人空中作业发生故障时机器无法脱离线缆的情况下能够自主进行空中脱困,通过当前非作业的机械臂去挤压卡死的机械臂的末端脱困外圈,使得卡爪脱离工具,从而释放机械臂,完成脱困,整个过程操作简单,结构设计巧妙,拆卸方便。The present application provides an aerial escape mechanism for a robot, which can autonomously get out of trouble in the air when the robot cannot get out of the cable when the robot fails to work in the air, and squeezes the end of the stuck mechanical arm to escape from the current non-working mechanical arm. The outer ring makes the jaws disengage from the tool, thereby releasing the mechanical arm and completing the escape.
一种机器人脱困机构,包括脱困组件和末端组件;A robot escape mechanism, including escape components and end components;
所述脱困组件包括与带电作业机器人机械臂的绝缘杆固定连接的连接部及滑动套设在所述连接部外的脱困部;在所述脱困部上设置有若干卡爪导向块,在所述卡爪导向块上设有斜向上的导向槽;在所述连接部下部转动安装有卡爪,所述卡爪顶端滑动安装在所述卡爪导向块的导向槽内,其下端设置有卡爪勾;在所述卡爪上端内侧与所述连接部下部之间安装有压簧;The escape assembly includes a connection part that is fixedly connected with the insulating rod of the live working robot mechanical arm and a escape part that is slidably sleeved outside the connection part; a plurality of claw guide blocks are arranged on the escape part, and The claw guide block is provided with an obliquely upward guide groove; a claw is rotatably installed at the lower part of the connecting part, the top end of the claw is slidably installed in the guide groove of the claw guide block, and the lower end is provided with a claw hook; a compression spring is installed between the inner side of the upper end of the jaw and the lower part of the connecting part;
所述末端组件包括脱困对接环以及通过轴承安装在所述脱困对接环中心处 的驱动接头;在所述脱困对接环上与所述卡爪相对应的位置设置有卡槽;在所述脱困组件和所述末端组件连接状态下,所述卡爪的卡爪勾勾在所述卡槽上,所述驱动接头上端与所述连接部连接,其下端与作业工具连接。The end assembly includes an escape butt ring and a drive joint installed at the center of the escape butt ring through a bearing; a slot is provided on the escape butt ring at a position corresponding to the claws; In the state of being connected with the end assembly, the claws of the claws are hooked on the claws, the upper end of the drive joint is connected to the connecting portion, and the lower end of the drive joint is connected to the working tool.
所述脱困部为脱困外圈,所述连接部为脱困内圈,在所述脱困外圈和所述脱困内圈之间设置有保持架,在所述保持架侧壁安装有若干钢球。The escape part is the escape outer ring, the connecting part is the escape inner ring, a cage is arranged between the escape outer ring and the escape inner ring, and several steel balls are installed on the side wall of the cage.
在所述脱困外圈的圆周面上设置有若干个螺纹孔,在所述脱困内圈的外壁上设置有相对应的切槽,所述切槽为一对平行切槽;在脱困外圈圆周面上的螺纹孔中设置限位弹簧柱塞,所述限位弹簧柱塞末端贴合在所述切槽上;在自由状态下所述限位弹簧柱塞末端贴合在上部切槽,所述脱困外圈向下压缩状态下所述限位弹簧柱塞末端贴合在下部切槽。A number of threaded holes are arranged on the circumferential surface of the outer ring for escape, and corresponding grooves are provided on the outer wall of the inner ring for escape, and the grooves are a pair of parallel grooves; A limit spring plunger is set in the threaded hole on the surface, and the end of the limit spring plunger is attached to the slot; in the free state, the end of the limit spring plunger is attached to the upper slot, so In the downwardly compressed state of the escaped outer ring, the end of the limit spring plunger is attached to the lower cut groove.
所述末端组件还包括压力盘,在所述脱困对接环上均匀设有若干开孔,在所述脱困对接环的下表面上位于开孔处设置有沉孔,在所述压力盘的上表面上设有对应的螺纹孔;在沉孔内放置碟簧,塞打螺栓穿过所述脱困对接环的开孔及所述碟簧后,与所述压力盘上的螺纹孔固定,将所述脱困对接环与所述压力盘连接。The end assembly further includes a pressure plate, a plurality of openings are evenly arranged on the escape butt ring, a counterbore is arranged at the opening on the lower surface of the escape butt ring, and a counterbore is arranged on the upper surface of the pressure plate. There are corresponding threaded holes on it; a disc spring is placed in the countersunk hole, and the plug bolt passes through the opening of the escape butt ring and the disc spring, and is fixed with the threaded hole on the pressure plate, so that the The escape butt ring is connected with the pressure plate.
在所述连接部的外壁上还固定有若干滑动轴承,在所述脱困对接环上与所述滑动轴承相对应的位置均设有通孔,凸轮承柱分别穿过所述脱困对接环上的通孔,并通过固定所述脱困对接环上,且其上端与所述滑动轴承相对应。A number of sliding bearings are also fixed on the outer wall of the connecting part, through holes are provided on the escape butt ring at positions corresponding to the sliding bearings, and cam bearing columns pass through the The through hole is fixed on the escape butt ring, and the upper end thereof corresponds to the sliding bearing.
在所述凸轮承柱的上端通过螺纹台固定在所述脱困对接环上,在所述螺纹台左右两侧各设置有一个沉头锥孔,螺钉穿过该沉头锥孔旋入所述脱困对接环上表面中。The upper end of the cam bearing column is fixed on the escape butt ring through a threaded table, a countersunk taper hole is provided on the left and right sides of the threaded table, and a screw is passed through the countersunk taper hole and screwed into the escape ring. in the upper surface of the butt ring.
在所述连接部的下台阶面上开设有若干螺纹孔,在所述螺纹孔内均固定设置有缓冲弹簧柱塞,在所述脱困组件和所述末端组件连接状态下,所述缓冲弹簧柱塞下端抵在所述脱困对接环的上表面上。A number of threaded holes are opened on the lower step surface of the connecting portion, and buffer spring plungers are fixed in the threaded holes. When the escape assembly and the end assembly are connected, the buffer spring plunger The lower end of the plug abuts on the upper surface of the escape butt ring.
所述卡爪导向块为均匀设置的至少3个卡爪导向块。The claw guide blocks are at least three claw guide blocks evenly arranged.
在所述连接部上部的内壁上设置有对正销,所述连接部与所述绝缘杆通过所述对正销和螺钉固定连接。An alignment pin is arranged on the inner wall of the upper part of the connecting portion, and the connecting portion and the insulating rod are fixedly connected by the alignment pin and the screw.
本申请提供的一种机器人空中脱困机构可以实现:A robot air escape mechanism provided by this application can realize:
1、本申请在机器人空中作业发生故障时机器无法脱离线缆的情况下能够自主进行空中脱困,通过当前非作业的机械臂去挤压卡死的机械臂的末端脱困外圈,使得卡爪脱离工具,从而释放机械臂,完成脱困,整个过程操作简单,结构设计巧妙,拆卸方便。1. In this application, when the robot fails to work in the air and the machine cannot be separated from the cable, it can autonomously get out of trouble in the air, and use the current non-operating mechanical arm to squeeze the end of the stuck mechanical arm to escape the outer ring, so that the jaws are released. The tool is used to release the mechanical arm and complete the escape. The whole process is simple in operation, ingenious in structural design and convenient in disassembly.
2、滚轮与钢珠的设计极大得减小了机构的磨损,弹簧柱塞的设计减小了接触上的缓冲效率;2. The design of the roller and the steel ball greatly reduces the wear of the mechanism, and the design of the spring plunger reduces the buffering efficiency on the contact;
3、倾斜导向槽和强力压簧的设计,脱困内圈上的切槽与弹簧柱塞紧密贴合,以及末端组件与脱困内圈的微小缝隙,都保证了卡爪与末端组件的强力连接,提高了高空作业的安全性。3. The design of the inclined guide groove and the strong compression spring, the groove on the inner ring of the trapping and the spring plunger closely fit, and the small gap between the end component and the inner ring of the trapping, all ensure the strong connection between the claw and the end component. Improve the safety of working at heights.
图1为本发明实施例中整体结构示意图;1 is a schematic diagram of an overall structure in an embodiment of the present invention;
图2为本发明实施例中脱困组件的正视图;Fig. 2 is the front view of the escape assembly in the embodiment of the present invention;
图3为本发明实施例中脱困组件的俯视图;3 is a top view of a trapping assembly in an embodiment of the present invention;
图4为本发明实施例中脱困组件的立体图;4 is a perspective view of a trapping assembly in an embodiment of the present invention;
图5为本发明实施例中脱困组件的剖视图;5 is a cross-sectional view of a trapping assembly in an embodiment of the present invention;
图6为本发明实施例中末端组件的正视图;Fig. 6 is the front view of the terminal assembly in the embodiment of the present invention;
图7为本发明实施例中末端组件的俯视图;Fig. 7 is the top view of the terminal assembly in the embodiment of the present invention;
图8为本发明实施例中末端组件的立体图;8 is a perspective view of a terminal assembly in an embodiment of the present invention;
图9为本发明实施例中脱困组件与末端组件连接的结构示意图;9 is a schematic structural diagram of the connection between the escape component and the end component in the embodiment of the present invention;
图10为本发明实施例中脱困组件与末端组件脱离的结构示意图。FIG. 10 is a schematic structural diagram of the detachment of the escape component from the end component according to the embodiment of the present invention.
图中:1、绝缘杆,2、脱困组件,3、末端组件,4、作业工具,5、脱困外圈,6、脱困内圈,7、卡爪导向块,8、卡爪,9、滚轮,10、转动塞打螺栓,11、压簧,12、限位弹簧柱塞,13、钢球,14、保持架,15、对正销,16、滑动轴承,17、脱困对接环,18、压力盘,19、凸轮承柱,20、对接滚轮,21、碟簧,22、固定塞打螺栓,23、轴承压环,24、深沟球轴承,25、缓冲弹簧柱塞。In the picture: 1. Insulation rod, 2. Relief components, 3. End components, 4. Working tools, 5. Outer ring for relief, 6. Inner ring for relief, 7. Claw guide block, 8. Claw, 9. Roller , 10, turn the plug to hit the bolt, 11, compression spring, 12, limit spring plunger, 13, steel ball, 14, cage, 15, alignment pin, 16, sliding bearing, 17, escape butt ring, 18, Pressure plate, 19, cam bearing column, 20, docking roller, 21, disc spring, 22, fixed plug bolt, 23, bearing pressure ring, 24, deep groove ball bearing, 25, buffer spring plunger.
下面结合附图和具体实施例,进一步阐明本申请。The present application will be further clarified below with reference to the accompanying drawings and specific embodiments.
图1为本申请实施例中整体结构示意图,如图1所示,本申请的机器人空中脱困机构包括脱困组件2和末端组件3,脱困组件2的顶端与带电作业机器人机械臂的绝缘杆1固定连接,末端组件3的下端与作业工具4固定连接。FIG. 1 is a schematic diagram of the overall structure in the embodiment of the application. As shown in FIG. 1 , the robot air escape mechanism of the present application includes an escape assembly 2 and an end assembly 3. The top of the escape assembly 2 is fixed to the insulating rod 1 of the live working robot arm. Connection, the lower end of the end assembly 3 is fixedly connected with the working tool 4 .
图2为本申请实施例中脱困组件的正视图,图3为本申请实施例中脱困组件的俯视图。如图2,图3所示,脱困组件2包括脱困外圈5、脱困内圈6、卡爪导向块7、卡爪8、滚轮9、转动塞打螺栓10、压簧11、弹簧柱塞12、钢球13、保持架14、对正销15以及滑动轴承16。在脱困内圈6上部内壁上设置有对正销15,脱困内圈6与绝缘杆1通过对正销15和两颗螺钉固定。脱困外圈5套设在脱困内圈6上部外,且脱困外圈5与脱困内圈6重合处之间设有中空圆柱形的保持架14,保持架14的侧壁上设置有若干通孔,在通孔内放置钢球13,从而使得脱困外圈5与脱困内圈6之间形成滚动摩擦,如图3所示。FIG. 2 is a front view of the escape assembly in the embodiment of the application, and FIG. 3 is a top view of the escape assembly in the embodiment of the application. As shown in FIG. 2 and FIG. 3 , the escape assembly 2 includes the escape outer ring 5 , the escape inner ring 6 , the claw guide block 7 , the claw 8 , the roller 9 , the rotary plug bolt 10 , the compression spring 11 , and the spring plunger 12 , steel ball 13 , cage 14 , alignment pin 15 and sliding bearing 16 . An alignment pin 15 is arranged on the upper inner wall of the escape inner ring 6 , and the escape inner ring 6 and the insulating rod 1 are fixed by the alignment pin 15 and two screws. The outer ring 5 for escape is sleeved outside the upper part of the inner ring 6 for escape, and a hollow cylindrical cage 14 is arranged between the outer ring 5 for escape and the inner ring 6 for escape, and a plurality of through holes are arranged on the side wall of the cage 14 , the steel ball 13 is placed in the through hole, so that rolling friction is formed between the outer ring 5 and the inner ring 6 of the escape, as shown in FIG. 3 .
在脱困外圈5的圆柱面外壁上均匀固定有至少3个卡爪导向块7,卡爪导向块7向斜下方延伸有导向块,在导向块一侧设置有导向槽,在导向槽内设有滚轮9,滚轮9在导向槽中滚动。卡爪8上端与滚轮9通过螺栓紧固连接。卡爪8中部通过转动塞打螺栓10转动安装在脱困内圈6下部外壁上,在卡爪8上部内侧面上设置有沉孔,在脱困内圈6的圆柱面外侧面上与卡爪8上沉孔所对应的位置也设有沉孔,压簧11固定放置于卡爪中部的沉孔和脱困内圈上的沉孔之间;卡爪8下端为向内的卡爪勾。At least three claw guide blocks 7 are evenly fixed on the outer wall of the cylindrical surface of the trapping outer ring 5. The claw guide block 7 extends obliquely downward with a guide block, a guide groove is provided on one side of the guide block, and a guide groove is provided in the guide groove. There are rollers 9, and the rollers 9 roll in the guide grooves. The upper end of the claw 8 and the roller 9 are fastened with bolts. The middle part of the claw 8 is rotatably installed on the lower outer wall of the inner ring 6 for getting out of trapped by turning the plug bolt 10, a counterbore is provided on the inner surface of the upper part of the clamping claw 8, and the outer surface of the cylindrical surface of the inner ring 6 for getting out of trapped is on the claw 8. The corresponding position of the countersunk hole is also provided with countersunk holes, and the compression spring 11 is fixedly placed between the countersunk hole in the middle of the clamping claw and the countersunk hole on the inner ring for escape; the lower end of the clamping claw 8 is an inward clamping claw hook.
如图5所示,在脱困外圈5的圆周面上设置有三个螺纹孔,在脱困内圈6的外壁上设置有相对应的切槽,切槽设计为一对平行切槽,限位弹簧柱塞12旋入脱困外圈5圆周面上的螺纹孔中,其末端贴合在切槽上;在自由状态下限位弹簧柱塞12末端贴合在上部切槽,脱困外圈5向下压缩状态下限位弹簧柱塞12末端贴合在下部切槽。As shown in Figure 5, three threaded holes are provided on the circumferential surface of the outer ring 5 for escape, and corresponding grooves are provided on the outer wall of the inner ring 6 for escape. The grooves are designed as a pair of parallel grooves, and the limit spring The plunger 12 is screwed into the threaded hole on the circumferential surface of the outer ring 5, and its end is attached to the groove; in the free state, the end of the limit spring plunger 12 is attached to the upper groove, and the outer ring 5 is compressed downward. In the state, the end of the limit spring plunger 12 is attached to the lower notch.
同样,在脱困内圈6的下台阶面上开设有三个螺纹孔,在脱困内圈6台阶面上设置的三个螺纹孔中均固定设置有缓冲弹簧柱塞25,在脱困组件2和末端组件3连接状态下,缓冲弹簧柱塞25下端抵在脱困对接环17的上表面上,进而起到缓冲作用;脱困内圈上设置有三个轴承孔,用于压入三个与凸轮承柱顶部配合的滑动轴承,用于定位和减小摩擦。便于与末端组件3的凸轮承柱19滑动接触。Similarly, three threaded holes are opened on the lower step surface of the inner ring 6 for escape, and buffer spring plungers 25 are fixed in the three threaded holes provided on the step surface of the inner ring 6 for escape. 3. In the connected state, the lower end of the buffer spring plunger 25 abuts on the upper surface of the escape butt ring 17, thereby playing a buffering role; the escape inner ring is provided with three bearing holes for pressing in three to fit with the top of the cam bearing column. sliding bearings for positioning and friction reduction. It is convenient for sliding contact with the cam bearing post 19 of the end assembly 3 .
图6为本申请实施例中末端组件的正视图,如图6所示,末端组件3包括脱困对接环17、压力盘18、凸轮承柱19、对接滚轮20、碟簧21、固定塞打螺栓22、轴承压环23以及深沟球轴承24。在脱困对接环17上与脱困外圈5上的卡爪8相对应位置设置有卡槽,在脱困组件2和末端组件3连接状态下,卡爪8下端的卡爪勾勾在卡槽上,进而实现脱困组件2和末端组件3的连接。FIG. 6 is a front view of the end assembly in the embodiment of the application. As shown in FIG. 6 , the end assembly 3 includes the escape butt ring 17 , the pressure plate 18 , the cam bearing post 19 , the butt roller 20 , the disc spring 21 , and the fixing plug bolt. 22. Bearing pressure ring 23 and deep groove ball bearing 24. A clamping groove is provided on the escape butt ring 17 corresponding to the clamping claw 8 on the escape outer ring 5. When the escape assembly 2 and the end assembly 3 are connected, the clamping claw at the lower end of the clamping claw 8 is hooked on the clamping groove. Then, the connection between the escape assembly 2 and the end assembly 3 is realized.
在脱困对接环17上均匀设有至少三个开孔,在脱困对接环17的下表面上位于开孔处设置有沉孔,在压力盘18的上表面上设有对应的螺纹孔;碟簧21放置于沉孔内,通过固定塞打螺栓22穿过脱困对接环17的开孔及碟簧21后,与压力盘18上表面上的螺纹孔固定,从而将脱困对接环17与压力盘18连接,且将二者挤压碟簧21。At least three openings are evenly arranged on the escape butt ring 17 , counterbores are provided at the openings on the lower surface of the escape butt ring 17 , and corresponding threaded holes are provided on the upper surface of the pressure plate 18 ; 21 is placed in the countersunk hole, and the bolt 22 is passed through the opening of the escape butt ring 17 and the disc spring 21 through the fixing plug, and then fixed with the threaded hole on the upper surface of the pressure plate 18, thereby connecting the escape butt ring 17 to the pressure plate 18. Connect, and squeeze the two disc springs 21.
如图4所示,在脱困内圈6的外壁上还固定有三个竖直放置的滑动轴承16,在脱困对接环17上与脱困内圈上的滑动轴承16相对应的位置设置有三个通孔,在压力盘18上设置有相应的通孔,凸轮承柱19分别穿过脱困对接环17上的通孔和压力盘18的通孔,并通过螺丝固定脱困对接环17上,且其上端与滑动轴承16相对应,在脱困组件2和末端组件3连接状态下,凸轮承柱19顶端穿过滑动轴承16进行配合,起到定位的作用;更具体的,在凸轮承柱19的上端通过螺纹台固定在脱困对接环17上,在螺纹台左右两侧各设置有一个沉头锥孔,螺钉穿过该沉头锥孔旋入脱困对接环上表面中,进而实现凸轮承柱19上端的固定;在凸轮承柱19下端内侧设置有螺纹孔,对接滚轮20固定安装在螺纹孔内,如图8所示。As shown in FIG. 4 , three vertically placed sliding bearings 16 are also fixed on the outer wall of the escape inner ring 6 , and three through holes are provided on the escape butt ring 17 at positions corresponding to the sliding bearings 16 on the escape inner ring , the pressure plate 18 is provided with a corresponding through hole, the cam bearing column 19 respectively passes through the through hole on the escape butt ring 17 and the through hole of the pressure plate 18, and is fixed on the escape butt ring 17 by screws, and its upper end is Corresponding to the sliding bearing 16, when the escape assembly 2 and the end assembly 3 are connected, the top end of the cam bearing column 19 is matched through the sliding bearing 16 to play a positioning role; more specifically, the upper end of the cam bearing column 19 is threaded The platform is fixed on the escape butt ring 17, and a countersunk taper hole is provided on the left and right sides of the threaded platform. The screw passes through the countersunk taper hole and is screwed into the upper surface of the escape butt ring, thereby realizing the fixation of the upper end of the cam bearing column 19. ; The inner side of the lower end of the cam bearing column 19 is provided with a threaded hole, and the butt roller 20 is fixedly installed in the threaded hole, as shown in FIG. 8 .
如图7所示,在脱困对接环17的中心处开设有中心孔,在中心孔内通过深沟球轴承24安装有驱动接头,在脱困组件2和末端组件3连接状态下,驱动接头与脱困内圈固定连接,实现转矩的传动,进而用于驱动作业工具4。在深沟球轴承24外还固定安装有用于固定深沟球轴承24的轴承压环23,以防止驱动接头脱出。在本申请中,驱动接头穿过脱困内圈6,其前端为六角形状,并与绝缘杆1末端配合连接,驱动接头下端与作业工具4配合连接,进而实现转矩的传动。As shown in FIG. 7 , a center hole is opened at the center of the escape butt ring 17, and a drive joint is installed in the center hole through the deep groove ball bearing 24. When the escape assembly 2 and the end assembly 3 are connected, the drive joint is connected to the escape. The inner ring is fixedly connected to realize the transmission of torque, which is then used to drive the working tool 4 . A bearing pressure ring 23 for fixing the deep groove ball bearing 24 is also fixedly installed outside the deep groove ball bearing 24 to prevent the drive joint from coming out. In the present application, the drive joint passes through the inner ring 6 for escape, its front end is hexagonal, and is matched with the end of the insulating rod 1, and the lower end of the drive joint is matched with the working tool 4, thereby realizing torque transmission.
本申请的工作过程如下:The working process of this application is as follows:
第一步:如图9所示,当机器人在空中作业时,脱困组件2与末端组件3处于连接状态,此时卡爪8下端的卡爪勾勾住脱困对接环17上的卡槽;当作业 机械臂发生故障时,机器人操作非作业机械臂末端移动到脱困外圈边沿;Step 1: As shown in Figure 9, when the robot is working in the air, the escape assembly 2 and the end assembly 3 are in a connected state. At this time, the claw at the lower end of the claw 8 hooks the groove on the escape butt ring 17; when When the working manipulator fails, the robot operates the end of the non-working manipulator to move to the edge of the outer ring of escape;
第二步:非作业机械臂利用末端的脱困对接环去推动脱困外圈5,使得脱困外圈5向下运动,因而脱困外圈5外的压爪导向块7向下运动,此时因为卡爪8通过塞打螺栓10转动固定在脱困内圈6上,进而导致滚轮9相对导向槽斜向上滚动,压簧11逐渐被挤压,使得卡爪8在塞打螺栓10的杠杆支点作用下其下端被缓慢抬起,卡爪勾脱离末端组件3上的脱困对接环上的卡槽,从而使得脱困组件2与末端组件3脱离,实现机械臂脱困。Step 2: The non-working manipulator uses the escape butt ring at the end to push the escape outer ring 5, so that the escape outer ring 5 moves downward, so the claw guide block 7 outside the escape outer ring 5 moves downward. The claw 8 is rotated and fixed on the inner ring 6 by the plugging bolt 10, which in turn causes the roller 9 to roll obliquely upward relative to the guide groove, and the compression spring 11 is gradually squeezed, so that the clamping claw 8 is under the action of the lever fulcrum of the plugging bolt 10. The lower end is slowly lifted, and the claw hook is disengaged from the slot on the escape butt ring on the end assembly 3, so that the escape assembly 2 is separated from the end assembly 3, and the robot arm is released from trouble.
第三步:如图10所示,当脱困组件2与末端组件3脱离后,非作业机械臂开始回退,由于压簧11开始逐渐恢复为自由状态,卡爪8随即恢复为初始状态,滚轮9逐渐斜向下滚动,脱困外圈5缓慢上移恢复到初始位置,脱困完成,机器人故障机械臂顺利收回。Step 3: As shown in Figure 10, after the escape assembly 2 is separated from the end assembly 3, the non-working mechanical arm begins to retreat. Since the compression spring 11 begins to gradually return to a free state, the claw 8 immediately returns to the initial state, and the rollers 9 Gradually roll down obliquely, and the outer ring 5 of getting out of trouble moves up slowly to return to the original position, the escape is completed, and the robot arm is retracted smoothly.
Claims (8)
- 一种机器人空中脱困机构,包括脱困组件(2)和末端组件(3);A robot air escape mechanism, comprising a escape assembly (2) and an end assembly (3);所述脱困组件(2)包括与带电作业机器人机械臂的绝缘杆(1)固定连接的连接部及滑动套设在所述连接部外的脱困部;在所述脱困部上设置有若干卡爪导向块(7),在所述卡爪导向块(7)上设有斜向上的导向槽;在所述连接部下部转动安装有卡爪(8),所述卡爪(8)顶端滑动安装在所述卡爪导向块(7)的导向槽内;在所述卡爪(8)上端内侧与所述连接部之间安装有压簧(11);The escape assembly (2) includes a connection part that is fixedly connected with the insulating rod (1) of the live working robot mechanical arm and a escape part that is slidably sleeved outside the connection part; a plurality of clamping claws are arranged on the escape part A guide block (7), an oblique upward guide groove is provided on the claw guide block (7); a claw (8) is rotatably installed at the lower part of the connecting part, and the top of the claw (8) is slidably installed In the guide groove of the claw guide block (7); a compression spring (11) is installed between the inner side of the upper end of the claw (8) and the connecting part;所述末端组件(3)包括脱困对接环(17)以及通过轴承安装在所述脱困对接环(17)中心处的驱动接头;在所述脱困对接环(17)上与所述卡爪(8)相对应的位置设置有卡槽;在所述脱困组件(2)和所述末端组件(3)连接状态下,所述卡爪(8)下端卡在所述卡槽上,所述驱动接头上端与所述连接部连接,其下端与作业工具连接。The end assembly (3) includes an escape butt ring (17) and a drive joint installed at the center of the escape butt ring (17) through a bearing; ) is provided with a card slot at the corresponding position; when the escape assembly (2) and the end assembly (3) are connected, the lower end of the claw (8) is stuck on the card slot, and the drive joint The upper end is connected to the connecting portion, and the lower end is connected to the working tool.
- 根据权利要求1所述的机器人空中脱困机构,其中,所述脱困部为脱困外圈(5),所述连接部为脱困内圈(6),在所述脱困外圈(5)和所述脱困内圈(6)之间设置有保持架(14),在所述保持架(14)侧壁安装有若干钢球(13)。The robot air escape mechanism according to claim 1, wherein the escape part is a escape outer ring (5), the connecting part is a escape inner ring (6), and the escape outer ring (5) and the escape A cage (14) is arranged between the trapping inner rings (6), and several steel balls (13) are installed on the side walls of the cage (14).
- 根据权利要求2所述的机器人空中脱困机构,其中,在所述脱困外圈(5)的圆周面上设置有若干个螺纹孔,在所述脱困内圈(6)的外壁上设置有相对应的切槽,所述切槽为一对平行切槽;在脱困外圈(5)圆周面上的螺纹孔中设置限位弹簧柱塞(12),所述限位弹簧柱塞(12)末端贴合在所述切槽上;在自由状态下所述限位弹簧柱塞(12)末端贴合在上部切槽,所述脱困外圈(5)向下压缩状态下所述限位弹簧柱塞(12)末端贴合在下部切槽。The robot air escape mechanism according to claim 2, wherein a plurality of threaded holes are provided on the circumferential surface of the escape outer ring (5), and corresponding threaded holes are provided on the outer wall of the escape inner ring (6). The cut grooves are a pair of parallel cut grooves; a limit spring plunger (12) is set in the threaded hole on the circumferential surface of the outer ring (5) for getting out of trouble, and the end of the limit spring plunger (12) Fitted on the notch; in the free state, the end of the limit spring plunger (12) fits on the upper notch, and the limit spring column in the downwardly compressed state of the escaped outer ring (5) The end of the plug (12) fits in the lower slot.
- 根据权利要求1所述的机器人空中脱困机构,其中,在所述连接部的外壁上还固定有若干滑动轴承(16),在所述脱困对接环(17)上与所述滑动轴承(16)相对应的位置均设有通孔,凸轮承柱(19)分别穿过所述脱困对接环(17)上的通孔,并通过固定所述脱困对接环(17)上,且其上端与所述滑动轴承(16)相对应。The robot air escape mechanism according to claim 1, wherein a plurality of sliding bearings (16) are also fixed on the outer wall of the connecting part, and the sliding bearings (16) are connected to the escape butt ring (17). Corresponding positions are provided with through holes, and the cam bearing posts (19) respectively pass through the through holes on the escape butt ring (17), and are fixed on the escape butt ring (17), and its upper end is connected to the The sliding bearing (16) corresponds to.
- 根据权利要求4所述的机器人空中脱困机构,其中,在所述凸轮承柱(19)的上端通过螺纹台固定在所述脱困对接环(17)上,在所述螺纹台左右两侧各设置有一个沉头锥孔,螺钉穿过该沉头锥孔旋入所述脱困对接环(17)上表面中。The robot air escape mechanism according to claim 4, wherein the upper end of the cam bearing column (19) is fixed on the escape butt ring (17) through a threaded table, and each of the left and right sides of the threaded table is provided There is a countersunk taper hole through which the screw is screwed into the upper surface of the escape butt ring (17).
- 根据权利要求1所述的机器人空中脱困机构,其中,在所述连接部的下台阶面上开设有若干螺纹孔,在所述螺纹孔内均固定设置有缓冲弹簧柱塞(25),在所述脱困组件(2)和所述末端组件(3)连接状态下,所述缓冲弹簧柱塞(25)下端抵在所述脱困对接环(17)的上表面上。The robot air escape mechanism according to claim 1, wherein a plurality of threaded holes are opened on the lower step surface of the connecting portion, and buffer spring plungers (25) are fixedly arranged in the threaded holes. When the escape assembly (2) and the end assembly (3) are connected, the lower end of the buffer spring plunger (25) abuts on the upper surface of the escape butt ring (17).
- 根据权利要求1所述的机器人空中脱困机构,其中,所述卡爪导向块(7)为均匀设置的至少3个卡爪导向块(7)。The robot air escape mechanism according to claim 1, wherein the gripper guide blocks (7) are at least three gripper guide blocks (7) evenly arranged.
- 根据权利要求1所述的机器人空中脱困机构,其中,在所述连接部上部的内壁上设置有对正销(15),所述连接部与所述绝缘杆(1)通过所述对正销(15)和螺钉固定连接。The robot air escape mechanism according to claim 1, wherein an alignment pin (15) is provided on the inner wall of the upper part of the connection part, and the connection part and the insulating rod (1) pass through the alignment pin (15) and screw fixed connection.
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CN202010906227.8A CN112008764B (en) | 2020-09-01 | 2020-09-01 | Robot air escaping mechanism |
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