WO2022041371A1 - Pyrolysis treatment system and method - Google Patents

Pyrolysis treatment system and method Download PDF

Info

Publication number
WO2022041371A1
WO2022041371A1 PCT/CN2020/117607 CN2020117607W WO2022041371A1 WO 2022041371 A1 WO2022041371 A1 WO 2022041371A1 CN 2020117607 W CN2020117607 W CN 2020117607W WO 2022041371 A1 WO2022041371 A1 WO 2022041371A1
Authority
WO
WIPO (PCT)
Prior art keywords
water
outlet
gas
inlet
cracking
Prior art date
Application number
PCT/CN2020/117607
Other languages
French (fr)
Chinese (zh)
Inventor
代超
叶翔
Original Assignee
深圳市捷晶能源科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202021829906.1U external-priority patent/CN212833614U/en
Priority claimed from CN202010877119.2A external-priority patent/CN112094657A/en
Application filed by 深圳市捷晶能源科技有限公司 filed Critical 深圳市捷晶能源科技有限公司
Publication of WO2022041371A1 publication Critical patent/WO2022041371A1/en

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B47/00Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
    • C10B47/28Other processes
    • C10B47/32Other processes in ovens with mechanical conveying means
    • C10B47/44Other processes in ovens with mechanical conveying means with conveyor-screws
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B49/00Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated
    • C10B49/02Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with hot gases or vapours, e.g. hot gases obtained by partial combustion of the charge
    • C10B49/04Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with hot gases or vapours, e.g. hot gases obtained by partial combustion of the charge while moving the solid material to be treated
    • C10B49/06Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with hot gases or vapours, e.g. hot gases obtained by partial combustion of the charge while moving the solid material to be treated according to the moving bed type
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form

Definitions

  • the invention relates to the field of solid waste treatment, in particular to a cracking treatment system and method.
  • Solid wastes such as meal waste, kitchen waste, medical waste, etc.
  • Thermal cracking is a relatively new technological trend in the application field of solid waste treatment technology.
  • the solid waste is cracked at a high temperature (eg 600°C) in an oxygen-free or anoxic environment, and the cracked products are mainly gaseous cracked gas, liquid light oil, solid coke and carbon black.
  • the present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the present invention proposes a cracking treatment system, which has stable heat supply during the operation of the system, sufficient cracking of solid waste, and high energy utilization efficiency.
  • a cracking treatment system includes a dryer, and the dryer is provided with a first feed port, a first discharge port, a first air inlet, a first air outlet and a smoke outlet port; cracking reactor, the cracking reactor is provided with a second inlet, a second outlet, a second inlet and a second outlet; the second inlet and the first outlet a waste collection system, the waste collection system communicates with the second outlet; a heating system, the heating system includes a steam generator, a gas generator and a superheater; the outlet of the steam generator The gas port and the gas outlet of the gas generator are both communicated with the air inlet of the superheater; the air outlet of the superheater is communicated with the second air inlet of the cracking reactor; the condensation separation system, the condensation The separation system is communicated with the first gas outlet and the smoke outlet respectively; the gas generator is connected with the condensation separation system, and the condensation separation system is used for condensing and separating the reacted mixed
  • the technical scheme of the embodiment of the first aspect of the present invention uses a steam generator and a gas generator to heat water to form superheated steam, and the superheated steam is further heated by the superheater to reach the temperature required for the cracking reaction. , and then pass the superheated steam heated to the temperature required by the cracking reaction into the cracking reactor for heating; the solid waste in the cracking reactor is thermally cracked; the solid products after the cracking of the solid waste (such as coke and carbon black, etc.
  • the waste collection system the gaseous products (such as cracked gas and gaseous light oil, etc.) after the cracking of solid waste are discharged into the dryer together with the superheated steam; the dryer uses the superheated steam, cracked gas and gaseous light oil.
  • the waste heat of the mixed gas composed of oil preheats and dries the solid waste in the dryer, improves the thermal energy utilization efficiency and reduces energy consumption; the mixed gas is then discharged from the smoke outlet and the first air outlet of the dryer to the condensation separation system Condensation and separation are carried out; condensed water, cracked gas and liquid light oil are obtained after condensation and separation; the cracked gas is fed into the gas generator for combustion as fuel, and then the gas generator provides sufficient superheated steam to heat the cracking reactor .
  • the steam generator Since the steam generator is driven by electric energy, when the system is turned on, the steam generator is used to heat water to form superheated steam, which is fast and takes a short time; after the cracking reaction is stable, the generated cracked gas is used as fuel to match the gas generator. Combustion for heating to provide sufficient superheated steam, at this time, the steam generator can be turned off to save energy; because the amount of cracked gas in the system in the prior art is affected by the different contents of various components of the solid waste, there will be changes, resulting in unstable supply of superheated steam to the gas generator.
  • the gas generator is used as the main heating device, and the steam generator is used as the auxiliary heating device to supply superheated steam. It can ensure the stable superheated steam environment of the system, and make the solid waste cracking more fully and more stable.
  • the cracking treatment system further includes a circulating cooling system
  • the circulating cooling system includes a circulating water tank and a circulating water pump; the circulating water tank is connected to the circulating water pump, and the circulating water tank is connected to the circulating water pump.
  • Tap water is communicated with, and the circulating water tank is also communicated with the cracking reactor, the waste collection system and the condensation separation system respectively; the circulating water pump is respectively connected with the cracking reactor, the waste collection system and the The condensation separation system is communicated, and the circulating water pump is electrically connected with the control system.
  • the dryer is provided with a first screw conveying mechanism; the first screw conveying mechanism is electrically connected to the control system; the cracking reactor further includes a second screw conveying mechanism, a steam a pipeline, a first shut-off fan, a second shut-off fan and a cooling and sealing device; the second screw conveying mechanism is electrically connected to the control system, and the second screw conveying mechanism and the steam pipeline are both located in the cracking reaction
  • the steam pipe is communicated with the second air inlet, the steam pipe extends from one end of the cracking reactor to the other end of the cracking reactor, and the steam pipe is provided with several exhaust pipes
  • the first shut-off fan and the second shut-off fan are both electrically connected to the control system; the first shut-off fan is connected to the second feed port; the second shut-off fan is connected to the control system.
  • the cooling and sealing device is used for cooling the shaft end of the second screw conveying mechanism; the cooling and sealing device is provided with a first water inlet and a first water outlet; the first water inlet is communicated with the circulating water pump; the first water outlet is communicated with the circulating water tank.
  • the waste collection system includes a cooling screw conveyor and a receiving bucket; the feeding port of the cooling screw conveyor communicates with the second discharging port, and the cooling screw conveyor
  • the discharge port is connected with the receiving barrel, the water inlet of the cooling screw conveyor is connected with the circulating water pump, the water outlet of the cooling screw conveyor is connected with the circulating water tank, and the cooling screw conveyor is connected with the circulating water tank. It is electrically connected with the control system; the receiving barrel is used for collecting the waste after the cracking reaction.
  • the condensation separation system includes a condenser, a three-phase separator and an induced draft fan; an air inlet of the condenser communicates with the first air outlet, and a material outlet of the condenser It is communicated with the feed port of the three-phase separator, the liquid inlet of the condenser is communicated with the circulating water pump, the liquid outlet of the condenser is communicated with the circulating water tank; the smoke outlet is communicated with the circulating water tank.
  • the three-phase separator is in communication; the three-phase separator is used for the three-phase separation of water, oil and gas for the condensed mixture and the flue gas; the air inlet of the induced draft fan is connected to the air inlet of the three-phase separator.
  • the air outlet is connected, the air outlet of the induced draft fan is connected with the air inlet of the gas generator, the water inlet of the induced draft fan is connected with the circulating water pump, and the water outlet of the induced draft fan is connected with the circulating water tank
  • the condenser, the three-phase separator and the induced draft fan are all electrically connected to the control system, respectively.
  • the condensation separation system further includes a cyclone dust collector and a steam washing tank; an air inlet of the cyclone dust collector is connected to the second air outlet, and an air outlet of the cyclone dust collector is connected to the second air outlet.
  • the first air inlet is connected; the steam washing tank is communicated with tap water, and the steam washing tank is communicated with the air outlet of the induced draft fan.
  • the heating system further includes a gas tank and a vaporizer; the gas tank contains liquefied petroleum gas, and the gas tank is connected to the vaporizer; the vaporizer is used for the vaporizer the liquefied petroleum gas, and the vaporizer is connected to the gas generator.
  • the cracking reaction system further includes a soft water treatment device;
  • the soft water treatment device includes a water inlet buffer tank, an inlet water pump, a soft water filter and a salt tank;
  • the water inlet of the water inlet buffer tank is connected to The tap water is communicated, the water outlet of the water inlet buffer tank is communicated with the water inlet of the inlet pump;
  • the water inlet of the soft water filter is communicated with the water outlet of the inlet pump;
  • the water inlet of the steam generator is connected to the gas inlet
  • the water inlet of the generator is connected with the water outlet of the soft water filter;
  • the salt tank is connected with the soft water filter.
  • the cracking reaction system further includes a feeding device and a pretreatment system; the feeding device is communicated with the first feeding port, and the feeding device is used for feeding the dryer feeding;
  • the pretreatment system includes a trash can elevator, an integrated crushing and pressing machine and a feeding screw conveyor; the trash can elevator is used to transport solid waste to the integrated crushing and pressing machine; the crushing and pressing The integrated machine is connected to the feeding port of the feeding screw conveyor, and the integrated crushing and pressing machine is used for crushing and squeezing the solid waste and conveying the solid waste to the feeding screw conveyor; the feeding The discharge port of the screw conveyor is connected with the feeding device.
  • a kind of cracking treatment method according to the second aspect of the present invention comprises the following steps:
  • the steam generator heats water to form first superheated steam, and passes the first superheated steam into the superheater;
  • the superheater further heats the first superheated steam to obtain the second superheated steam, and the second superheated steam can reach the temperature required for the cracking reaction;
  • the dry solid waste is transported to the cracking reactor for cracking reaction to obtain solid product and gaseous product;
  • the cracked gas is sent to a gas generator for combustion as fuel, so that the gas generator heats water to form the first superheated steam, and the gas generator sends the first superheated steam to the superheater.
  • the second aspect of the present invention also proposes a cracking treatment method, firstly heating water with a steam generator to form superheated steam, the superheated steam is formed quickly and takes a short time; after the cracking reaction is stabilized, the generation The pyrolysis gas is used as fuel to cooperate with the gas generator for combustion and heating to provide sufficient superheated steam.
  • the gas generator is used as the main heating equipment to supply superheated steam
  • the steam generator is used as the auxiliary heating equipment to supply superheated steam. Steam can ensure a stable superheated steam environment in the system, making the solid waste cracking more fully and more stable.
  • FIG. 1 is a process flow diagram of a cracking treatment system according to an embodiment of the present invention.
  • FIG. 2 is a process flow diagram of a circulating cooling system according to an embodiment of the present invention.
  • FIG. 3 is a schematic structural diagram of a cracking reactor according to an embodiment of the present invention.
  • FIG. 4 is a process flow diagram of a soft water treatment device according to an embodiment of the present invention.
  • FIG. 5 is a schematic structural diagram of a preprocessing system according to an embodiment of the present invention.
  • the azimuth description such as the azimuth or positional relationship indicated by up, down, front, rear, etc.
  • the azimuth description is based on the azimuth or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention.
  • the invention and simplified description do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
  • the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including this number, above, below, within, etc. are understood as including this number. If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation.
  • a cracking treatment system includes a dryer 200, and the dryer 200 is provided with a first feed port 210, a first discharge port 220, a first air inlet 230, the first air outlet 240 and the smoke outlet 250;
  • the cracking reactor 300 is provided with a second inlet port 310, a second outlet port 320, a second inlet port 330 and a second outlet port 340; the second inlet port 310 and the first outlet port 220 Connected;
  • the waste collection system communicates with the second outlet 320;
  • the heating system includes a steam generator 1100, a gas generator 1200 and a superheater 1300; the air outlet of the steam generator 1100 and the air outlet of the gas generator 1200 are both communicated with the air inlet of the superheater 1300; the superheater The gas outlet of 1300 is communicated with the second gas inlet 330 of the cracking reactor 300;
  • the condensation separation system is communicated with the first gas outlet 240 and the smoke outlet 250 respectively;
  • the gas generator 1200 is connected with the condensation separation system, and the condensation separation system is used for condensing and separating the reacted mixed gas and separating the separated gas.
  • the cracked gas is supplied to the gas generator;
  • the control system is electrically connected with the dryer 200, the cracking reactor 300, the waste collection system, the heating system and the condensation separation system, respectively.
  • the superheated steam is mainly supplied by the steam generator 1100. Since the steam generator 1100 is driven by electricity, the superheated steam is formed quickly and takes a short time; the steam generator 1100 supplies the superheated steam, and then the superheater 1300 further heat the superheated steam to the temperature required for the cracking reaction (for example, 600° C.); and then pass the superheated steam into the cracking reactor 300 for deoxygenation treatment and heat supply, so as to maintain a stable superheated steam environment in the cracking reactor 300 and oxygen-free environment; the superheated steam in the cracking reactor 300 is discharged into the dryer 200 through the second air outlet 340, and the waste heat of the superheated steam is used to preheat the dryer 200 to improve the heat energy utilization efficiency.
  • the steam generator 1100 is driven by electricity, the superheated steam is formed quickly and takes a short time; the steam generator 1100 supplies the superheated steam, and then the superheater 1300 further heat the superheated steam to the temperature required for the cracking reaction (
  • the solid waste enters the dryer 200 from the first feeding port 210, is preheated and dried in the dryer 200, and then is transported to the cracking reactor 300 for cracking.
  • the products of solid waste cracking mainly include solid products (such as coke and carbon black, etc.) and gaseous products (such as cracked gas and gaseous light oil, etc.).
  • the cracked solid products (such as coke and carbon black) are sent to the waste collection system and collected by the waste collection system; the cracked gaseous products (such as cracked gas and gaseous light oil, etc.) are discharged to the dryer together with superheated steam 200; the dryer 200 uses the waste heat of the mixed gas composed of superheated steam, cracked gas and gaseous light oil to preheat and dry the solid waste in the dryer 200, so as to improve the thermal energy utilization efficiency and reduce energy consumption; the mixed gas Then, it is discharged from the smoke outlet 250 and the first air outlet 240 of the dryer 200 to the condensation separation system for condensation and separation; after the mixed gas is condensed and separated, condensed water, cracked gas and liquid light oil are obtained; The gas generator 1200 is used as fuel.
  • the generated cracked gas is burned as fuel to supply heat to the gas generator 1200, and the water heated by the gas generator 1200 provides sufficient superheated steam.
  • the steam generator 1100 can be turned off to save energy consumption. ; Since the amount of cracked gas will change due to the different contents of various components of solid waste during the use of the system, the amount of cracked gas generated by the cracking reaction is sometimes more or less, and the pyrolysis gas is unstable in combustion in the gas generator 1200, As a result, the supply of superheated steam to the gas generator 1200 is unstable.
  • the steam generator 1100 serves as an auxiliary device to supply superheated steam to ensure a stable superheated steam environment for the system, and to make solid waste cracking more sufficient and stable.
  • the cracking treatment system further includes a circulating cooling system
  • the circulating cooling system includes a circulating water tank 610 and a circulating water pump 620; the circulating water tank 610 is connected to the circulating water pump 620, and the circulating water tank 610 is connected to The tap water is communicated, and the circulating water tank 610 is also communicated with the cracking reactor 300, the waste collection system and the condensation separation system, respectively; connect.
  • the cracking reactor 300 through the circulation cooling system, the cracking reactor 300, the waste collection system and the condensation separation system are respectively connected, so that the cracking reactor 300, the waste collection system and the condensation separation system are kept within an appropriate temperature range under all working conditions, Ensure the stable operation of the equipment.
  • the dryer 200 is provided with a first screw conveying mechanism 260 ; the first screw conveying mechanism 260 is electrically connected to the control system; the cracking reactor 300 further includes a second screw conveying mechanism 350 , steam pipeline 360, first closing fan 370, second closing fan 380 and cooling sealing device 390; the second screw conveying mechanism 350 is electrically connected with the control system, and the second screw conveying mechanism 350 and the steam pipeline 360 are both located in the cracking reactor Inside; the steam pipe 360 is communicated with the second air inlet 330, the steam pipe 360 extends from one end of the cracking reactor 300 to the other end of the cracking reactor 300, and the steam pipe 360 is provided with several exhaust holes 361; The fan 370 and the second closing fan 380 are electrically connected to the control system respectively; the first closing fan 370 is connected to the second feeding port 310; the second closing fan 380 is connected to the second discharging port 320; the cooling and sealing device 390 is used for The shaft end of the second screw conveying mechanism 350 is
  • the solid waste can be continuously conveyed in the dryer 200, and the solid waste is transported under the rotation of the first screw conveying mechanism 260 and fully contacted with the superheated steam with residual heat, Thereby fully preheating and drying.
  • the solid waste can be continuously conveyed in the pyrolysis reactor 300, and the solid waste is transported and fully contacted with superheated steam under the rotation of the second screw conveying mechanism 350, thereby fully cracking.
  • the cracking reactor 300 is also provided with a steam pipe 360 to communicate with the second air inlet 330.
  • the steam pipe 360 extends from one end of the cracking reactor 300 to the other end of the cracking reactor 300.
  • the steam pipe 360 is provided with several The superheated steam enters the steam pipe 360 from the second air inlet 330, and is discharged into the cracking reactor 300 from several exhaust holes 361 on the steam pipe 360, and the superheated steam is distributed in the cracking reactor 300. Evenly, the solid waste is heated more fully, which is conducive to the full cracking of the solid waste.
  • first shut-off fan 370 can continuously and uniformly supply material to the cracking reactor 300, and can also prevent the superheated steam in the cracking reactor 300 from overflowing from the second feeding port 310, and the second shut-off fan 380 can be used.
  • the solid products (such as coke and carbon black, etc.) generated by the cracking reaction are continuously and uniformly transported to the waste collection system.
  • the first screw conveying mechanism 260 and the second screw conveying mechanism 350 are combined with the first closing fan 370 and the second closing fan 380, so that the solid waste can be continuously supplied, and the cracking reaction can be carried out continuously.
  • the waste collection system includes a cooling screw conveyor 400 and a receiving bucket 500; the inlet of the cooling screw conveyor 400 communicates with the second outlet 320, and the outlet of the cooling screw conveyor 400
  • the material port is connected with the receiving bucket 500, the water inlet of the cooling screw conveyor 400 is connected with the circulating water pump 620, the water outlet of the cooling screw conveyor 400 is connected with the circulating water tank 610, and the cooling screw conveyor 400 is electrically connected with the control system;
  • the barrel 500 is used to collect the waste after the cracking reaction.
  • the cooling screw conveyor 400 is used to transport them to the receiving barrel 500 for collection.
  • the cooling of the system can effectively reduce the temperature of solid products (such as coke and carbon black, etc.). But it is not limited to this, and different equipment can be selected to collect waste according to the actual process needs.
  • the condensation separation system includes a condenser 2100, a three-phase separator 2200 and an induced draft fan 2300; the air inlet of the condenser 2100 communicates with the first air outlet 240, and the material outlet of the condenser 2100 It is communicated with the feed port of the three-phase separator 2200, the liquid inlet of the condenser 2100 is communicated with the circulating water pump 620, the liquid outlet of the condenser 2100 is communicated with the circulating water tank 610, and the smoke outlet 250 is communicated with the three-phase separator 2200.
  • the three-phase separator 2200 is used for the three-phase separation of water, oil and gas on the condensed mixture and flue gas; the air inlet of the induced draft fan 2300 is connected with the air outlet of the three-phase separator 2200, and the outlet The air port is connected with the air inlet of the gas generator 1200, the water inlet of the induced draft fan 2300 is connected with the circulating water pump 620, and the water outlet of the induced draft fan 2300 is connected with the circulating water tank 610; the condenser 2100, the three-phase separator 2200 and the induced draft fan 2300 They are all electrically connected to the control system respectively.
  • the gaseous product after cracking is mainly cracked gas
  • the liquid product after cracking is mainly light oil. Due to the high temperature of the cracking reaction (for example, 600° C.), the light oil is vaporized; the gaseous cracked gas and gaseous light oil are The superheated steam enters the dryer 200 from the cracking reactor 300, is discharged from the first air outlet 240 of the dryer 200, and enters the condenser 2100 for condensation. Further, the condensed product is passed into the three-phase separation process.
  • the generator 2200 performs three-phase separation of water, oil and gas, and separates condensed water, liquid light oil and cracked gas; the separated cracked gas is passed into the gas generator 1200 for use as fuel.
  • the induced draft fan 2300 is connected with the circulating cooling system, so that the induced draft fan 2300 can be kept within an appropriate temperature range under all working conditions, so as to ensure the stable operation of the pneumatic conveying.
  • the condensation separation system further includes a cyclone 2400 and a steam washing tank 2500; the air inlet of the cyclone 2400 is connected to the second air outlet 340, and the air outlet of the cyclone 2400 is connected to the second air outlet 340.
  • An air inlet 230 is connected; the steam washing tank 2500 is communicated with tap water, and the steam washing tank 2500 is communicated with the air outlet of the induced draft fan 2300 .
  • the gaseous cracked gas and gaseous light oil enter the dryer 200 from the cracking reactor 300 with the superheated steam, and a part of the dust will be taken away and enter the dryer 200 , and pass through the second outlet of the cracking reactor 300.
  • a cyclone 2400 is arranged between the air port 340 and the first air inlet 230 of the dryer 200 to collect dust and prevent the dust from entering the dryer 200 and affecting the dryer 200 .
  • the cracked gas output is sufficient, and the cracked gas is passed into the gas generator 1200 for combustion and utilization as fuel to reduce energy consumption, and the burned gas is passed into the steam washing tank 2500 for steam washing and then discharged, Reduce environmental pollution; when the output of cracked gas is insufficient, the combustion of the cracked gas in the gas generator 1200 is unstable, resulting in unstable supply of superheated steam in the gas generator 1200.
  • the cracked gas can be passed into the steam washing tank 2500 after steam cleaning.
  • the superheated steam is provided by the steam generator 1100 to ensure a stable superheated steam environment of the system.
  • the heating system further includes a gas tank 1400 and a vaporizer 1500; the gas tank 1400 contains liquefied petroleum gas, and the gas tank 1400 is connected to the vaporizer 1500; the vaporizer 1500 is used for vaporizing the liquefied petroleum gas , the vaporizer 1500 is connected to the gas generator 1200 .
  • the gas tank 1400 is used to provide liquefied petroleum gas to the gas generator 1200 to stabilize the fuel supply, thereby stabilizing the superheated supply and ensuring a stable superheated steam environment for the system.
  • the vaporizer 1500 is used to vaporize the liquefied petroleum gas in the gas tank 1400 to stabilize the pressure, stabilize the fuel supply to the gas generator 1200, and prevent the gas tank 1400 from freezing.
  • the cracking reaction system further includes a soft water treatment device;
  • the soft water treatment device includes a water inlet buffer tank 3100, an inlet water pump 3200, a soft water filter 3300 and a salt tank 3400; the water inlet buffer tank 3100
  • the water inlet of the water inlet is communicated with tap water, the water outlet of the water inlet buffer tank 3100 is communicated with the water inlet of the inlet water pump 3200;
  • the water inlet of the soft water filter 3300 is communicated with the water outlet of the inlet water pump 3200;
  • the water inlet of the filter 1200 is connected with the water outlet of the soft water filter 3300;
  • the salt tank 3400 is connected with the soft water filter 3300.
  • the soft water is obtained by processing the soft water treatment device, and then the soft water is supplied to the steam generator 1100 and the gas generator 1200, and the soft water is heated by the steam generator 1100 and the gas generator 1200 to form superheated steam.
  • Using soft water for heating can reduce the accumulation of scale in the steam generator 1100 and the gas generator 1200 and reduce clogging, thereby improving thermal efficiency and reducing energy consumption.
  • the cracking reaction system further includes a feeding device 100 and a pretreatment system; the feeding device 100 is communicated with the first feeding port 210 , and the feeding device is used to supply the dryer 200
  • the pretreatment system includes a trash can elevator 4100, an integrated crushing and pressing machine 4200 and a feeding screw conveyor 4300; the trash can elevator 4100 is used to transport solid waste to the integrated crushing and pressing machine 4200; the integrated crushing and pressing machine 4200 Connected with the feeding port of the feeding screw conveyor 4300, the integrated crushing and pressing machine 4200 is used for crushing and squeezing the solid waste and conveying the solid waste to the feeding screw conveyor 4300; the discharge port of the feeding screw conveyor 4300 Connect to the feeding device 100 .
  • the solid waste is supplied to the dryer 200 by the feeding device 100; generally, the feeding device 100 is a screw conveyor, a rotary unloader, etc., but is not limited to this, and can be selected according to actual conditions.
  • the feeding device 100 is a screw conveyor, a rotary unloader, etc., but is not limited to this, and can be selected according to actual conditions.
  • the solid waste such as domestic waste is collected, it is transported to the integrated crushing and pressing machine 4200 by the trash can elevator 4100 for crushing and pressing, and the solid waste is pretreated;
  • the feeding device 100 is then fed into the dryer 200 by the feeding device 100 .
  • the cracking treatment system in this embodiment can complete the feeding of solid waste on the ground, pre-treat the solid waste by the integrated crushing and pressing machine 4200, and transport the solid waste by the feeding screw conveyor 4300 to the feeding device 100, and then The cracking reaction is completed through the dryer 200 and the cracking reactor 300 from top to bottom, and finally the waste is collected by the waste collection system.
  • the overall system has a compact structure and takes up less space.
  • a cracking treatment method comprising the following steps:
  • the steam generator 1100 heats the water to form the first superheated steam, and passes the first superheated steam into the superheater 1300;
  • the superheater 1300 further heats the first superheated steam to obtain the second superheated steam, and the second superheated steam can reach the temperature required for the cracking reaction (for example, 600° C.);
  • the solid waste is transported to the dryer 200 for drying and preheating to obtain dry solid waste;
  • the dry solid waste is transported to the cracking reactor 300 for cracking reaction to obtain solid products and gaseous products;
  • the solid product is transported to the waste collection system for collection;
  • the cracked gas is sent to the gas generator 1200 as fuel for combustion, so that the gas generator 1200 heats water to form first superheated steam, and the gas generator 1200 sends the first superheated steam to the superheater 1300 .
  • the steam generator 1100 and the gas generator 1200 are used to heat water to form superheated steam, the superheated steam is further heated by the superheater 1300 to reach the temperature required for the cracking reaction, and then the superheated steam is passed into the cracking reactor 300 for hot.
  • the solid waste in the cracking reactor 300 is thermally cracked; the solid products (such as coke and carbon black, etc.) after the cracking of the solid waste are collected by the waste collection system; the gaseous products after the cracking of the solid waste (such as cracked gas and gaseous light (oil, etc.) are discharged into the dryer 200 along with the superheated steam; the dryer 200 preheats and dries the solid waste in the dryer 200 by using the waste heat of the mixed gas composed of superheated steam, cracked gas and gaseous light oil , improve thermal energy utilization efficiency and reduce energy consumption; the mixed gas is then discharged from the smoke outlet and the first gas outlet of the dryer 200 to the condensation separation system for condensation and separation; after condensation and separation, condensed water, cracked gas and liquid light are obtained. oil; the cracked gas is fed into the gas generator 1200 for combustion as fuel, and then the gas generator 1200 provides sufficient superheated steam to supply heat to the cracking reactor 300 .
  • the steam generator 1100 when the system is turned on, since the steam generator 1100 is driven by electric energy, the steam generator 1100 is used to heat water to form superheated steam, and the superheated steam is formed quickly and takes a short time; after the cracking reaction is stable, the generated cracked gas is used as fuel. In conjunction with the combustion of the gas generator 1200 to provide sufficient superheated steam, the steam generator 1100 can be turned off at this time to save energy consumption.
  • the cracking treatment method further includes that when the output of cracked gas is insufficient, the steam generator 1100 heats water to form first superheated steam, and passes the first superheated steam into the superheater 1300; when the output of cracked gas is sufficient , the cracked gas is sent to the gas generator 1200 for combustion as fuel, so that the gas generator 1200 heats water to form first superheated steam, and the gas generator 1200 sends the first superheated steam to the superheater 1300 .
  • the supply of superheated steam to the gas generator 1200 is unstable, and the steam generator 1100 is used as auxiliary heating at this time.
  • the supply of superheated steam to the equipment can ensure a stable superheated steam environment in the system, making the solid waste pyrolysis more sufficient and more stable.
  • a cracking treatment system includes a trash can elevator 4100 , an integrated crushing and pressing machine 4200 , a feeding screw conveyor 4300 , a feeding device 100 , a drying 200, cracking reactor 300, cooling screw conveyor 400, receiving barrel 500, circulating water tank 610, circulating water pump 620, steam generator 1100, gas generator 1200, superheater 1300, gas tank 1400, vaporizer 1500, Condenser 2100, three-phase separator 2200, induced draft fan 2300, cyclone dust collector 2400, steam washing tank 2500, inlet water buffer tank 3100, inlet water pump 3200, soft water filter 3300, salt tank 3400 and control system.
  • the control system is respectively connected with the trash can elevator 4100, the crushing and pressing integrated machine 4200, the feeding screw conveyor 4300, the feeding device 100, the dryer 200, the cracking reactor 300, the cooling screw conveyor 400, the circulating water pump 620, and the steam generator.
  • 1100, gas generator 1200, superheater 1300, gas tank 1400, vaporization furnace 1500, condenser 2100, three-phase separator 2200, induced draft fan 2300, inlet pump 3200 and soft water filter 3300 are electrically connected.
  • the circulating cooling system includes a circulating water tank 610 and a circulating water pump 620; the circulating water tank 610 is connected to the circulating water pump 620, and the circulating water tank 610 is communicated with tap water.
  • the trash can elevator 4100 is used to transport the solid waste to the integrated crushing and pressing machine 4200; the integrated crushing and pressing machine 4200 is connected to the feeding port of the feeding screw conveyor 4300, and the integrated crushing and pressing machine 4200 is used to crush the solid waste. and pressing and conveying the solid waste to the feeding screw conveyor 4300; the discharge port of the feeding screw conveyor 4300 is connected to the feeding device 100.
  • the feeding device 100 is communicated with the first feeding port 210 , and the feeding device is used for feeding the dryer 200 .
  • the dryer 200 is provided with a first feeding port 210 , a first discharging port 220 , a first air inlet 230 , a first air outlet 240 and a smoke outlet 250 , and a first screw conveying mechanism 260 is arranged in the dryer 200 .
  • the cracking reactor 300 is provided with a second inlet port 310, a second outlet port 320, a second inlet port 330, a second outlet port 340, a second screw conveying mechanism 350, a steam pipeline 360, a first A closing fan 370, a second closing fan 380 and a cooling and sealing device 390;
  • the second inlet 310 communicates with the first outlet 220;
  • the steam pipe 360 communicates with the second inlet 330, and the steam pipe 360 is connected from the cracking reactor
  • One end of the 300 extends to the other end of the cracking reactor 300, and the steam pipe 360 is provided with several exhaust holes 361;
  • the first closing fan 370 is connected with the second feeding port 310;
  • the second closing fan 380 is connected with the second discharging
  • the cooling sealing device 390 is used to cool the shaft end of the second screw conveying mechanism 350;
  • the cooling sealing device is provided with a first water inlet 391 and a first water outlet 392, and the first water inlet 391 is
  • the gas outlet of the steam generator 1100 and the gas outlet of the gas generator 1200 are both communicated with the air inlet of the superheater 1300; the air outlet of the superheater 1300 is communicated with the second air inlet 330 of the cracking reactor 300; the gas tank 1400 is equipped with There is liquefied petroleum gas, the gas tank 1400 is connected with the vaporizer 1500 ; the vaporizer 1500 is used for vaporizing the liquefied petroleum gas, and the vaporizer 1500 is connected with the gas generator 1200 .
  • the air inlet of the condenser 2100 is communicated with the first air outlet 240, the outlet of the condenser 2100 is communicated with the feed inlet of the three-phase separator 2200, the liquid inlet of the condenser 2100 is communicated with the circulating water pump 620, and the condenser 2100
  • the liquid outlet is communicated with the circulating water tank 610;
  • the smoke outlet 250 is communicated with the three-phase separator 2200;
  • the three-phase separator 2200 is used for the three-phase separation of water, oil and gas on the condensed mixture and flue gas;
  • the air inlet of the fan 2300 is connected to the air outlet of the three-phase separator 2200, the air outlet of the induced draft fan 2300 is connected to the air inlet of the gas generator 1200, the water inlet of the induced draft fan 2300 is connected to the circulating water pump 620, and the The water outlet is connected with the circulating water tank 610;
  • the water inlet of the water inlet buffer tank 3100 is communicated with tap water, the water outlet of the water inlet buffer tank 3100 is communicated with the water inlet of the inlet pump 3200; the water inlet of the soft water filter 3300 is communicated with the water outlet of the inlet pump 3200; the water outlet of the steam generator 1100 The water inlet and the water inlet of the gas generator 1200 are both communicated with the water outlet of the soft water filter 3300 ; the salt tank 3400 is connected to the soft water filter 3300 .
  • a cracking treatment method of the embodiment of the present invention is specifically as follows:
  • the steam generator 1100 After the cracking treatment system is turned on, the steam generator 1100 is started, the steam generator 1100 heats water to form the first superheated steam, and passes the first superheated steam into the superheater 1300; wherein, the steam generator 1100 is driven by electricity, Using the steam generator 1100 to heat water to form superheated steam, the superheated steam is formed quickly and takes a short time.
  • the superheater 1300 further heats the first superheated steam to obtain the second superheated steam, and the second superheated steam can reach the temperature required for the cracking reaction (for example, 600° C.).
  • the second superheated steam in the cracking reactor 300 is passed into the dryer 200 after being dedusted by the cyclone 2400, and the second superheated steam deoxidizes and preheats the dryer 200; Gaseous products (such as cracked gas, gaseous light oil) are also passed into the dryer 200 with the second superheated steam; the cyclone dust collector 2400 can collect the dust, preventing the dust from entering the dryer 200 and affecting the dryer 200; The dryer 200 preheats and dries the solid waste in the dryer 200 by using the waste heat of the mixed gas composed of superheated steam, cracked gas and gaseous light oil, thereby improving the thermal energy utilization efficiency and reducing energy consumption.
  • Gaseous products such as cracked gas, gaseous light oil
  • the mixed gas composed of superheated steam, cracked gas and gaseous light oil is discharged from the first gas outlet 240 to the condenser 2100 for condensation; wherein, the condensed products are mainly condensed water, liquid light oil and gaseous cracked gas .
  • the condensed condensed water, liquid light oil and gaseous cracked gas are passed to the three-phase separator 2200 for water, oil and gas three-phase separation, and the condensed water, liquid light oil and cracked gas are separated.
  • the cracked gas is sent to the gas generator 1200 for combustion as fuel, so that the gas generator 1200 heats water to form the first superheated steam, and the gas generator 1200 transports the first superheated steam to the superheater 1300; wherein, when the cracked gas is insufficient , the water can be heated by the steam generator 1100 to form the first superheated steam; the liquefied petroleum gas in the gas tank 1400 of the vaporization furnace 1500 can also be vaporized and supplied to the gas generator 1200 for combustion, so that the gas generator 1200 heats water to form the first superheated steam, The gas generator 1200 delivers the first superheated steam to the superheater 1300 to ensure a stable superheated steam environment in the system.
  • the solid waste is transported to the integrated crushing and pressing machine 4200 through the trash can elevator 4100 for crushing and pressing, and pretreatment of the solid waste.
  • the crushed and pressed solid waste is transported to the feeding device 100 through the feeding screw conveyor 4300, and then fed to the dryer 200 by the feeding device 100.
  • the solid waste is transported to the dryer 200 for drying and preheating to obtain dry solid waste; wherein, the solid waste is transported in the dryer 200 through the first screw conveying mechanism 260 .
  • the dry solid waste is transported to the cracking reactor 300 through the first shut-off fan 370 for cracking reaction to obtain solid products (such as coke, carbon black, etc.) and gaseous products.
  • the dry solid waste is transported in the cracking reactor 300 by the second screw conveying mechanism 350 .
  • the solid products (such as coke and carbon black, etc.) are transported to the cooling screw conveyor 400 through the second closing fan 380 for cooling.
  • the solid products (such as coke and carbon black, etc.) are transported to the receiving barrel 500 through the cooling screw conveyor 400 for collection.
  • the tap water is passed into the circulating water tank 610 for storage;
  • the circulating water pump 620 transports the cooling water in the circulating water tank 610 to the cooling sealing device 390 of the cracking reactor 300, the cooling water enters from the first water inlet 391, and the cooling water of the first screw conveying mechanism 260 of the cracking reactor 300 is affected.
  • the shaft end is cooled; the cooled return water flows out from the first water outlet 392 and is transported back to the circulating water tank 610 .
  • the circulating water pump 620 transports the cooling water in the circulating water tank 610 to the cooling screw conveyor 400, and the cooling water enters from the water inlet of the cooling screw conveyor 400 to cool the solid products (such as coke and (carbon black, etc.) for cooling; the cooled reflux water flows out from the water outlet of the cooling screw conveyor 400 and is transported back to the circulating water tank 610 .
  • the solid products such as coke and (carbon black, etc.
  • the circulating water pump 620 transports the cooling water in the circulating water tank 610 to the condenser 2100, the cooling water enters from the liquid inlet of the condenser 2100, and is composed of superheated steam, cracked gas and gaseous light oil in the condenser.
  • the mixed gas performs heat exchange; the reflux water after heat exchange flows out from the liquid outlet of the condenser 2100 and is transported back to the circulating water tank 610 .
  • the circulating water pump 620 transports the cooling water in the circulating water tank 610 to the induced draft fan 2300, and the cooling water enters from the water inlet of the induced draft fan 2300 to cool the induced draft fan 2300; The water outlet flows out and is transported back to the circulating water tank 610 .
  • the return water is transported back to the circulating water tank 610, and can be discharged through the sewage outlet of the circulating water tank 610, and can also be used as cooling water for continuous recycling.
  • references to the terms “one embodiment,” “some embodiments,” “exemplary embodiment,” “example,” “specifically,” or “some examples”, etc., are meant to incorporate the embodiments A particular feature, structure, material, or characteristic described by an example or example is included in at least one embodiment or example of the present invention.
  • schematic representations of the above terms do not necessarily refer to the same embodiment or example.
  • the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

Abstract

Disclosed are a pyrolysis treatment system and method. The pyrolysis treatment system comprises a dryer, a pyrolysis reactor, a waste collection system, a heat supply system, a condensation and separation system, and a control system. The dryer is provided with a first feed port, a first discharge port, a first gas inlet, a first gas outlet, and a smoke outlet. The pyrolysis reactor is provided with a second feed port, a second discharge port, a second gas inlet, and a second gas outlet. The second feed port is in communication with the first discharge port. The waste collection system is in communication with the second discharge port. The heat supply system comprises a steam generator, a fuel gas generator, and a superheater. A gas outlet of the steam generator and a gas outlet of the fuel gas generator are both in communication with a gas inlet of the superheater. A gas outlet of the superheater is in communication with the second gas inlet of the pyrolysis reactor. According to the technical solution of the present invention, the heat supply is stable during an operation process of the system, solid waste is subjected to sufficient pyrolysis, and the energy utilization efficiency is high.

Description

一种裂解处理系统及方法A kind of cracking treatment system and method 技术领域technical field
本发明涉及固体废弃物处理领域,特别涉及一种裂解处理系统及方法。The invention relates to the field of solid waste treatment, in particular to a cracking treatment system and method.
背景技术Background technique
固体废弃物如餐余、厨余、医疗废弃物等,对环境污染大,很多还会长期对环境造成持久污染,热裂解是固体废弃物处理技术应用领域中较新的技术趋势。固体废弃物在高温(例如600℃)无氧或缺氧的环境下裂解,裂解的产物主要为气态的裂解气,液态的轻质油,固态的焦炭和炭黑。Solid wastes, such as meal waste, kitchen waste, medical waste, etc., cause great pollution to the environment, and many of them will cause persistent pollution to the environment for a long time. Thermal cracking is a relatively new technological trend in the application field of solid waste treatment technology. The solid waste is cracked at a high temperature (eg 600°C) in an oxygen-free or anoxic environment, and the cracked products are mainly gaseous cracked gas, liquid light oil, solid coke and carbon black.
现有的一些裂解处理系统开启后,需要耗费较长时间生成过热蒸汽,且在裂解反应过程中,固体废弃物的物料性质复杂,产生的裂解气的量会有变化,从而导致回收利用的裂解气供应不稳定而造成整个系统供热不足,进而导致固体废弃物裂解不充分。After some existing cracking treatment systems are turned on, it takes a long time to generate superheated steam, and in the process of cracking reaction, the material properties of solid waste are complex, and the amount of cracked gas generated will change, resulting in the cracking of recycled materials. The unstable gas supply results in insufficient heating of the entire system, which in turn leads to insufficient pyrolysis of solid waste.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种裂解处理系统,系统运行过程中供热稳定,固体废弃物裂解充分,能源利用效率高。The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the present invention proposes a cracking treatment system, which has stable heat supply during the operation of the system, sufficient cracking of solid waste, and high energy utilization efficiency.
根据本发明第一方面实施例的一种裂解处理系统,包括干燥器,所述干燥器设置有第一进料口、第一出料口、第一进气口、第一出气口和出烟口;裂解反应器,所述裂解反应器设置有第二进料口、第二出料口、第二进气口和第二出气口;所述第二进料口与所述第一出料口连通;废料收集系统,所述废料收集系统与所述第二出料口连通;供热系统,所述供热系统包括蒸汽发生器、燃气发生器和过热器;所述蒸汽发生器的出气口和所述燃气发生器的出气口均与所述过热器的进气口连通;所述过热器的出气口与所述裂解反应器的第二进气口连通;冷凝分离系统,所述冷凝分离系统分别与所述第一出气口连通和所述出烟口连通;所述燃气发生器与所述冷凝分离系统连接,所述冷凝分离系统用于冷凝和分离反应后的混合气体并将分离后的裂解气供给燃气发生器;控制系统,所述控制系统分别与所述干燥器、所述裂解反应器、所述废料收集系统、所述供热系统和所述冷凝分离系统电连接。A cracking treatment system according to an embodiment of the first aspect of the present invention includes a dryer, and the dryer is provided with a first feed port, a first discharge port, a first air inlet, a first air outlet and a smoke outlet port; cracking reactor, the cracking reactor is provided with a second inlet, a second outlet, a second inlet and a second outlet; the second inlet and the first outlet a waste collection system, the waste collection system communicates with the second outlet; a heating system, the heating system includes a steam generator, a gas generator and a superheater; the outlet of the steam generator The gas port and the gas outlet of the gas generator are both communicated with the air inlet of the superheater; the air outlet of the superheater is communicated with the second air inlet of the cracking reactor; the condensation separation system, the condensation The separation system is communicated with the first gas outlet and the smoke outlet respectively; the gas generator is connected with the condensation separation system, and the condensation separation system is used for condensing and separating the reacted mixed gas and separating the The latter cracked gas is supplied to a gas generator; and a control system is electrically connected to the dryer, the cracking reactor, the waste collection system, the heating system and the condensation separation system, respectively.
上述技术方案至少具有以下有益效果:本发明第一方面实施例的技术方案,采用蒸汽发生器和燃气发生器加热水形成过热蒸汽,由过热器进一步加热过热蒸汽使其达到裂解反应所需要的温度,再将加热到裂解反应所需要的温度的过热蒸汽通入到裂解反应器中供热;裂解反应器中的固体废弃物受热裂解;固体废弃物裂解后的固态产物(例如焦炭和炭黑等)由废料收集系统收集;固体废弃物裂解后的气态产物(例如裂解气和气态轻质油等)随过热蒸汽一起排入到干燥器中;干燥器利用由过热蒸汽、裂解气和气态轻质油组成的混合气体的余热对干燥器中的固体废弃物进行预热和干燥,提高热能利用效率,减少能源消耗;混合气体再从干燥器的出烟口和第一出气口排出至冷凝分离系统进行冷凝和分离;冷凝和分离后得到冷凝水、裂解气和液态轻质油;将裂解气通入到燃气发生器作为燃料燃烧,再由燃气发生器提供充足的过热蒸汽给 裂解反应器供热。由于蒸汽发生器是电能驱动,在本系统开启时,用蒸汽发生器加热水形成过热蒸汽,过热蒸汽形成速度快,花费时间短;在裂解反应稳定后,生成的裂解气作为燃料配合燃气发生器燃烧供热以提供充足的过热蒸汽,此时可以关闭蒸汽发生器以节省能耗;由于现有技术中的系统在使用过程中裂解气的量受固体废弃物各组分含量不同的影响会有变化,导致燃气发生器的过热蒸汽供应不稳定,本发明实施例的技术方案中,燃气发生器作为主要供热设备,蒸汽发生器作为辅助供热设备供应过热蒸汽,通过源源不断供应过热蒸汽,可以保证系统稳定的过热蒸汽环境,使固体废弃物裂解更充分和更稳定。The above technical scheme has at least the following beneficial effects: the technical scheme of the embodiment of the first aspect of the present invention uses a steam generator and a gas generator to heat water to form superheated steam, and the superheated steam is further heated by the superheater to reach the temperature required for the cracking reaction. , and then pass the superheated steam heated to the temperature required by the cracking reaction into the cracking reactor for heating; the solid waste in the cracking reactor is thermally cracked; the solid products after the cracking of the solid waste (such as coke and carbon black, etc. ) is collected by the waste collection system; the gaseous products (such as cracked gas and gaseous light oil, etc.) after the cracking of solid waste are discharged into the dryer together with the superheated steam; the dryer uses the superheated steam, cracked gas and gaseous light oil. The waste heat of the mixed gas composed of oil preheats and dries the solid waste in the dryer, improves the thermal energy utilization efficiency and reduces energy consumption; the mixed gas is then discharged from the smoke outlet and the first air outlet of the dryer to the condensation separation system Condensation and separation are carried out; condensed water, cracked gas and liquid light oil are obtained after condensation and separation; the cracked gas is fed into the gas generator for combustion as fuel, and then the gas generator provides sufficient superheated steam to heat the cracking reactor . Since the steam generator is driven by electric energy, when the system is turned on, the steam generator is used to heat water to form superheated steam, which is fast and takes a short time; after the cracking reaction is stable, the generated cracked gas is used as fuel to match the gas generator. Combustion for heating to provide sufficient superheated steam, at this time, the steam generator can be turned off to save energy; because the amount of cracked gas in the system in the prior art is affected by the different contents of various components of the solid waste, there will be changes, resulting in unstable supply of superheated steam to the gas generator. In the technical solution of the embodiment of the present invention, the gas generator is used as the main heating device, and the steam generator is used as the auxiliary heating device to supply superheated steam. It can ensure the stable superheated steam environment of the system, and make the solid waste cracking more fully and more stable.
根据本发明的一些实施例,所述裂解处理系统还包括循环冷却系统,所述循环冷却系统包括循环水罐和循环水泵;所述循环水罐与所述循环水泵连接,所述循环水罐与自来水连通,所述循环水罐还分别与所述裂解反应器、所述废料收集系统和所述冷凝分离系统连通;所述循环水泵分别与所述裂解反应器、所述废料收集系统和所述冷凝分离系统连通,所述循环水泵与所述控制系统电连接。According to some embodiments of the present invention, the cracking treatment system further includes a circulating cooling system, and the circulating cooling system includes a circulating water tank and a circulating water pump; the circulating water tank is connected to the circulating water pump, and the circulating water tank is connected to the circulating water pump. Tap water is communicated with, and the circulating water tank is also communicated with the cracking reactor, the waste collection system and the condensation separation system respectively; the circulating water pump is respectively connected with the cracking reactor, the waste collection system and the The condensation separation system is communicated, and the circulating water pump is electrically connected with the control system.
根据本发明的一些实施例,所述干燥器内设有第一螺旋输送机构;所述第一螺旋输送机构与所述控制系统电连接;所述裂解反应器还包括第二螺旋输送机构、蒸汽管道、第一关风机、第二关风机和冷却密封装置;所述第二螺旋输送机构与所述控制系统电连接,所述第二螺旋输送机构和所述蒸汽管道均设于所述裂解反应器内;所述蒸汽管道与所述第二进气口连通,所述蒸汽管道从所述裂解反应器的一端向所述裂解反应器的另一端延伸,所述蒸汽管道上设有若干个排气孔;所述第一关风机与所述第二关风机均分别与所述控制系统电连接;所述第一关风机与所述第二进料口连接;所述第二关风机与所述第二出料口连接;所述冷却密封装置用于冷却所述第二螺旋输送机构的轴端;所述冷却密封装置设有第一进水口和第一出水口;所述第一进水口与所述循环水泵连通;所述第一出水口与所述循环水罐连通。According to some embodiments of the present invention, the dryer is provided with a first screw conveying mechanism; the first screw conveying mechanism is electrically connected to the control system; the cracking reactor further includes a second screw conveying mechanism, a steam a pipeline, a first shut-off fan, a second shut-off fan and a cooling and sealing device; the second screw conveying mechanism is electrically connected to the control system, and the second screw conveying mechanism and the steam pipeline are both located in the cracking reaction The steam pipe is communicated with the second air inlet, the steam pipe extends from one end of the cracking reactor to the other end of the cracking reactor, and the steam pipe is provided with several exhaust pipes The first shut-off fan and the second shut-off fan are both electrically connected to the control system; the first shut-off fan is connected to the second feed port; the second shut-off fan is connected to the control system. the cooling and sealing device is used for cooling the shaft end of the second screw conveying mechanism; the cooling and sealing device is provided with a first water inlet and a first water outlet; the first water inlet is communicated with the circulating water pump; the first water outlet is communicated with the circulating water tank.
根据本发明的一些实施例,所述废料收集系统包括冷却螺旋输送机和收料桶;所述冷却螺旋输送机的进料口与所述第二出料口连通,所述冷却螺旋输送机的出料口与所述收料桶连接,所述冷却螺旋输送机的进水口与所述循环水泵连通,所述冷却螺旋输送机的出水口与所述循环水罐连通,所述冷却螺旋输送机与所述控制系统电连接;所述收料桶用于收集裂解反应后的废料。According to some embodiments of the present invention, the waste collection system includes a cooling screw conveyor and a receiving bucket; the feeding port of the cooling screw conveyor communicates with the second discharging port, and the cooling screw conveyor The discharge port is connected with the receiving barrel, the water inlet of the cooling screw conveyor is connected with the circulating water pump, the water outlet of the cooling screw conveyor is connected with the circulating water tank, and the cooling screw conveyor is connected with the circulating water tank. It is electrically connected with the control system; the receiving barrel is used for collecting the waste after the cracking reaction.
根据本发明的一些实施例,所述冷凝分离系统包括冷凝器、三相分离器和引风机;所述冷凝器的进气口与所述第一出气口连通,所述冷凝器的出料口与所述三相分离器的进料口连通,所述冷凝器的进液口与所述循环水泵连通,所述冷凝器的出液口与所述循环水罐连通;所述出烟口与所述三相分离器连通;所述三相分离器用于对冷凝后的混合物及烟道气进行水、油、气三相分离;所述引风机的进气口与所述三相分离器的出气口连接,所述引风机的出气口与所述燃气发生器的进气口连接,所述引风机的进水口与所述循环水泵连通,所述引风机的出水口与所述循环水罐连通;所述冷凝器、所述三相分离器和所述引风机均分别与所述控制系统电连接。According to some embodiments of the present invention, the condensation separation system includes a condenser, a three-phase separator and an induced draft fan; an air inlet of the condenser communicates with the first air outlet, and a material outlet of the condenser It is communicated with the feed port of the three-phase separator, the liquid inlet of the condenser is communicated with the circulating water pump, the liquid outlet of the condenser is communicated with the circulating water tank; the smoke outlet is communicated with the circulating water tank. The three-phase separator is in communication; the three-phase separator is used for the three-phase separation of water, oil and gas for the condensed mixture and the flue gas; the air inlet of the induced draft fan is connected to the air inlet of the three-phase separator. The air outlet is connected, the air outlet of the induced draft fan is connected with the air inlet of the gas generator, the water inlet of the induced draft fan is connected with the circulating water pump, and the water outlet of the induced draft fan is connected with the circulating water tank The condenser, the three-phase separator and the induced draft fan are all electrically connected to the control system, respectively.
根据本发明的一些实施例,所述冷凝分离系统还包括旋风除尘器和汽洗罐;所述旋风除尘器的进气口与所述第二出气口连接,所述旋风除尘器的出气口与所述第一进气口连接;所述汽洗罐与自来水连通,所述汽洗罐与所述引风机的出气口连通。According to some embodiments of the present invention, the condensation separation system further includes a cyclone dust collector and a steam washing tank; an air inlet of the cyclone dust collector is connected to the second air outlet, and an air outlet of the cyclone dust collector is connected to the second air outlet. The first air inlet is connected; the steam washing tank is communicated with tap water, and the steam washing tank is communicated with the air outlet of the induced draft fan.
根据本发明的一些实施例,所述供热系统还包括燃气罐和汽化炉;所述燃气罐内装有液化石油气,所述燃气罐与所述汽化炉连接;所述汽化炉用于汽化所述液化石油气,所述汽化炉与所述燃气发生器连接。According to some embodiments of the present invention, the heating system further includes a gas tank and a vaporizer; the gas tank contains liquefied petroleum gas, and the gas tank is connected to the vaporizer; the vaporizer is used for the vaporizer the liquefied petroleum gas, and the vaporizer is connected to the gas generator.
根据本发明的一些实施例,所述裂解反应系统还包括软水处理装置;所述软水处理装置包括进水缓冲罐、进水泵、软水过滤器和盐箱;所述进水缓冲罐的进水口与自来水连通,所述进水缓冲罐的出水口与所述进水泵的进水口连通;所述软水过滤器的进水口与所述进水泵的出水口连通;所述蒸汽发生器的进水口和燃气发生器的进水口均与所述软水过滤器的出水口连通;所述盐箱与所述软水过滤器连接。According to some embodiments of the present invention, the cracking reaction system further includes a soft water treatment device; the soft water treatment device includes a water inlet buffer tank, an inlet water pump, a soft water filter and a salt tank; the water inlet of the water inlet buffer tank is connected to The tap water is communicated, the water outlet of the water inlet buffer tank is communicated with the water inlet of the inlet pump; the water inlet of the soft water filter is communicated with the water outlet of the inlet pump; the water inlet of the steam generator is connected to the gas inlet The water inlet of the generator is connected with the water outlet of the soft water filter; the salt tank is connected with the soft water filter.
根据本发明的一些实施例,所述裂解反应系统还包括供料装置和预处理系统;所述供料装置与所述第一进料口连通,所述供料装置用于向所述干燥器供料;所述预处理系统包括垃圾桶提升机、破碎压榨一体机和上料螺旋输送机;所述垃圾桶提升机用于将固体废弃物输送到所述破碎压榨一体机上;所述破碎压榨一体机与所述上料螺旋输送机的进料口连接,所述破碎压榨一体机用于将固体废弃物破碎和压榨并将固体废弃物输送至所述上料螺旋输送机;所述上料螺旋输送机的出料口与所述供料装置连接。According to some embodiments of the present invention, the cracking reaction system further includes a feeding device and a pretreatment system; the feeding device is communicated with the first feeding port, and the feeding device is used for feeding the dryer feeding; the pretreatment system includes a trash can elevator, an integrated crushing and pressing machine and a feeding screw conveyor; the trash can elevator is used to transport solid waste to the integrated crushing and pressing machine; the crushing and pressing The integrated machine is connected to the feeding port of the feeding screw conveyor, and the integrated crushing and pressing machine is used for crushing and squeezing the solid waste and conveying the solid waste to the feeding screw conveyor; the feeding The discharge port of the screw conveyor is connected with the feeding device.
根据本发明第二方面的一种裂解处理方法,包括以下步骤:A kind of cracking treatment method according to the second aspect of the present invention, comprises the following steps:
蒸汽发生器将水加热形成第一过热蒸汽,并将所述第一过热蒸汽通入到过热器中;The steam generator heats water to form first superheated steam, and passes the first superheated steam into the superheater;
所述过热器对所述第一过热蒸汽进一步加热,得到第二过热蒸汽,所述第二过热蒸汽能够达到裂解反应所需要的温度;The superheater further heats the first superheated steam to obtain the second superheated steam, and the second superheated steam can reach the temperature required for the cracking reaction;
将所述第二过热蒸汽通入到裂解反应器中,所述第二过热蒸汽对所述裂解反应器进行除氧处理和供热;Passing the second superheated steam into the cracking reactor, and the second superheated steam deoxidizes and supplies heat to the cracking reactor;
将所述裂解反应器中的第二过热蒸汽通入到干燥器中,所述第二过热蒸汽对所述干燥器进行除氧处理和预热;Passing the second superheated steam in the cracking reactor into the dryer, and the second superheated steam deoxidizes and preheats the dryer;
将固体废弃物输送到所述干燥器中进行干燥和预热,得到干燥固体废弃物;transporting the solid waste into the dryer for drying and preheating to obtain dry solid waste;
将所述干燥固体废弃物输送到所述裂解反应器中进行裂解反应,得到固态产物和气态产物;The dry solid waste is transported to the cracking reactor for cracking reaction to obtain solid product and gaseous product;
将所述固态产物输送到废料收集系统中进行收集;conveying the solid product to a waste collection system for collection;
将所述气态产物与所述第二过热蒸汽的混合气体通入到冷凝分离系统中进行冷凝和分离,得到液态轻质油、裂解气和冷凝水;Passing the mixed gas of the gaseous product and the second superheated steam into a condensation separation system for condensation and separation to obtain liquid light oil, cracked gas and condensed water;
所述裂解气作为燃料被输送到燃气发生器燃烧,使所述燃气发生器加热水形成所述第一过热蒸汽,所述燃气发生器将所述第一过热蒸汽输送到所述过热器。The cracked gas is sent to a gas generator for combustion as fuel, so that the gas generator heats water to form the first superheated steam, and the gas generator sends the first superheated steam to the superheater.
上述技术方案至少具有以下有益效果:本发明第二方面还提出一种裂解处理方法,先用蒸汽发生器加热水形成过热蒸汽,过热蒸汽形成速度快,花费时间短;待裂解反应稳定后,生成的裂解气作为燃料配合燃气发生器燃烧供热以提供充足的过热蒸汽,此时燃气发生器作为主要供热设备供应过热蒸汽,蒸汽发生器作为辅助供热设备供应过热蒸汽,通过源源不断供应过热蒸汽,可以保证系统稳定的过热蒸汽环境,使固体废弃物裂解更充分和更稳定。The above technical scheme has at least the following beneficial effects: the second aspect of the present invention also proposes a cracking treatment method, firstly heating water with a steam generator to form superheated steam, the superheated steam is formed quickly and takes a short time; after the cracking reaction is stabilized, the generation The pyrolysis gas is used as fuel to cooperate with the gas generator for combustion and heating to provide sufficient superheated steam. At this time, the gas generator is used as the main heating equipment to supply superheated steam, and the steam generator is used as the auxiliary heating equipment to supply superheated steam. Steam can ensure a stable superheated steam environment in the system, making the solid waste cracking more fully and more stable.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1为根据本发明实施例的裂解处理系统的工艺流程图;1 is a process flow diagram of a cracking treatment system according to an embodiment of the present invention;
图2为根据本发明实施例的循环冷却系统的工艺流程图;2 is a process flow diagram of a circulating cooling system according to an embodiment of the present invention;
图3为根据本发明实施例的裂解反应器的结构示意图;3 is a schematic structural diagram of a cracking reactor according to an embodiment of the present invention;
图4为根据本发明实施例的软水处理装置的工艺流程图;4 is a process flow diagram of a soft water treatment device according to an embodiment of the present invention;
图5为根据本发明实施例的预处理系统的结构示意图。FIG. 5 is a schematic structural diagram of a preprocessing system according to an embodiment of the present invention.
附图标记:Reference number:
供料装置100、干燥器200、第一进料口210、第一出料口220、第一进气口230、第一出气口240、出烟口250、第一螺旋输送机构260、裂解反应器300、第二进料口310、第二出料口320、第二进气口330、第二出气口340、第二螺旋输送机构350、蒸汽管道360、排气孔361、第一关风机370、第二关风机380、冷却密封装置390、第一进水口391、第一出水口392、冷却螺旋输送机400、收料桶500、循环水罐610、循环水泵620、蒸汽发生器1100、燃气发生器1200、过热器1300、燃气罐1400、汽化炉1500、冷凝器2100、三相分离器2200、引风机2300、旋风除尘器2400、汽洗罐2500、进水缓冲罐3100、进水泵3200、软水过滤器3300、盐箱3400、垃圾桶提升机4100、破碎压榨一体机4200、上料螺旋输送机4300。 Feeding device 100, dryer 200, first inlet 210, first outlet 220, first inlet 230, first outlet 240, smoke outlet 250, first screw conveying mechanism 260, cracking reaction 300, the second feed port 310, the second discharge port 320, the second air inlet 330, the second air outlet 340, the second screw conveying mechanism 350, the steam pipe 360, the exhaust hole 361, the first fan 370, the second closing fan 380, the cooling sealing device 390, the first water inlet 391, the first water outlet 392, the cooling screw conveyor 400, the receiving bucket 500, the circulating water tank 610, the circulating water pump 620, the steam generator 1100, Gas generator 1200, superheater 1300, gas tank 1400, vaporizer 1500, condenser 2100, three-phase separator 2200, induced draft fan 2300, cyclone dust collector 2400, steam washing tank 2500, inlet buffer tank 3100, inlet water pump 3200 , Soft water filter 3300, salt box 3400, trash can elevator 4100, crushing and pressing machine 4200, feeding screw conveyor 4300.
具体实施方式detailed description
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the azimuth description, such as the azimuth or positional relationship indicated by up, down, front, rear, etc., is based on the azimuth or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention. The invention and simplified description do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
在本发明的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including this number, above, below, within, etc. are understood as including this number. If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation.
本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.
参照图1,根据本发明实施例第一方面的一种裂解处理系统,包括干燥器200,干燥器200设置有第一进料口210、第一出料口220、第一进气口230、第一出气口240和出烟口250;1, a cracking treatment system according to the first aspect of the embodiment of the present invention includes a dryer 200, and the dryer 200 is provided with a first feed port 210, a first discharge port 220, a first air inlet 230, the first air outlet 240 and the smoke outlet 250;
裂解反应器300,裂解反应器300设置有第二进料口310、第二出料口320、第二进气口330和第二出气口340;第二进料口310与第一出料口220连通;The cracking reactor 300, the cracking reactor 300 is provided with a second inlet port 310, a second outlet port 320, a second inlet port 330 and a second outlet port 340; the second inlet port 310 and the first outlet port 220 Connected;
废料收集系统,废料收集系统与第二出料口320连通;a waste collection system, the waste collection system communicates with the second outlet 320;
供热系统,供热系统包括蒸汽发生器1100、燃气发生器1200和过热器1300;蒸汽发生器1100的出气口和燃气发生器1200的出气口均与过热器1300的进气口连通;过热器1300的出气口与裂解反应器300的第二进气口330连通;Heating system, the heating system includes a steam generator 1100, a gas generator 1200 and a superheater 1300; the air outlet of the steam generator 1100 and the air outlet of the gas generator 1200 are both communicated with the air inlet of the superheater 1300; the superheater The gas outlet of 1300 is communicated with the second gas inlet 330 of the cracking reactor 300;
冷凝分离系统,冷凝分离系统分别与第一出气口240连通和出烟口250连通;燃气发生器1200与冷凝分离系统连接,冷凝分离系统用于冷凝和分离反应后的混合气体并将分离后的裂解气供给燃气发生器;Condensation separation system, the condensation separation system is communicated with the first gas outlet 240 and the smoke outlet 250 respectively; the gas generator 1200 is connected with the condensation separation system, and the condensation separation system is used for condensing and separating the reacted mixed gas and separating the separated gas. The cracked gas is supplied to the gas generator;
控制系统,控制系统分别与干燥器200、裂解反应器300、废料收集系统、供热系统和冷凝分离系统电连接。The control system is electrically connected with the dryer 200, the cracking reactor 300, the waste collection system, the heating system and the condensation separation system, respectively.
具体的,本系统开启时,主要由蒸汽发生器1100供应过热蒸汽,由于蒸汽发生器1100是电能驱动的,过热蒸汽形成速度快,花费时间短;蒸汽发生器1100供应过热蒸汽,再由过热器1300将过热蒸汽进一步加热达到裂解反应所需要的温度(例如600℃);再将过热蒸汽通入到裂解反应器300中除氧处理和供热,使裂解反应器300内维持稳定的过热蒸汽环境和无氧环境;裂解反应器300中的过热蒸汽经第二出气口340排入的干燥器200中,利用过热蒸汽的余热对干燥器200内进行预热,提高热能利用效率。Specifically, when the system is turned on, the superheated steam is mainly supplied by the steam generator 1100. Since the steam generator 1100 is driven by electricity, the superheated steam is formed quickly and takes a short time; the steam generator 1100 supplies the superheated steam, and then the superheater 1300 further heat the superheated steam to the temperature required for the cracking reaction (for example, 600° C.); and then pass the superheated steam into the cracking reactor 300 for deoxygenation treatment and heat supply, so as to maintain a stable superheated steam environment in the cracking reactor 300 and oxygen-free environment; the superheated steam in the cracking reactor 300 is discharged into the dryer 200 through the second air outlet 340, and the waste heat of the superheated steam is used to preheat the dryer 200 to improve the heat energy utilization efficiency.
进一步的,固体废弃物从第一进料口210进入干燥器200,在干燥器200内先预热和干燥,再输送至裂解反应器300中进行裂解。固体废弃物裂解后的产物主要有固态产物(例如焦炭和炭黑等)和气态产物(例如裂解气和气态轻质油等)。裂解后的固态产物(例如焦炭和炭黑)输送至废料收集系统,由废料收集系统进行收集;裂解后的气态产物(例如裂解气和气态轻质油等)随过热蒸汽一起排入到干燥器200中;干燥器200利用由过热蒸汽、裂解气和气态轻质油组成的混合气体的余热对干燥器200中的固体废弃物进行预热和干燥,提高热能利用效率,减少能源消耗;混合气体再从干燥器200的出烟口250和第一出气口240排出至冷凝分离系统进行冷凝和分离;混合气体冷凝和分离后得到冷凝水、裂解气和液态轻质油;将裂解气通入到燃气发生器1200作为燃料。Further, the solid waste enters the dryer 200 from the first feeding port 210, is preheated and dried in the dryer 200, and then is transported to the cracking reactor 300 for cracking. The products of solid waste cracking mainly include solid products (such as coke and carbon black, etc.) and gaseous products (such as cracked gas and gaseous light oil, etc.). The cracked solid products (such as coke and carbon black) are sent to the waste collection system and collected by the waste collection system; the cracked gaseous products (such as cracked gas and gaseous light oil, etc.) are discharged to the dryer together with superheated steam 200; the dryer 200 uses the waste heat of the mixed gas composed of superheated steam, cracked gas and gaseous light oil to preheat and dry the solid waste in the dryer 200, so as to improve the thermal energy utilization efficiency and reduce energy consumption; the mixed gas Then, it is discharged from the smoke outlet 250 and the first air outlet 240 of the dryer 200 to the condensation separation system for condensation and separation; after the mixed gas is condensed and separated, condensed water, cracked gas and liquid light oil are obtained; The gas generator 1200 is used as fuel.
更进一步的,在裂解反应稳定后,生成的裂解气作为燃料燃烧给燃气发生器1200供热,由燃气发生器1200加热水提供充足的过热蒸汽,此时可以关闭蒸汽发生器1100以节省能耗;由于系统在使用过程中裂解气的量受固体废弃物各组分含量不同的影响会有变化,裂解反应产生的裂解气的量时多时少,裂解气在燃气发生器1200内燃烧不稳定,导致燃气发生器1200的过热蒸汽供应不稳定,此时蒸汽发生器1100作为辅助设备供应过热蒸汽可以保证系统稳定的过热蒸汽环境,使固体废弃物裂解更充分和更稳定。Further, after the cracking reaction is stabilized, the generated cracked gas is burned as fuel to supply heat to the gas generator 1200, and the water heated by the gas generator 1200 provides sufficient superheated steam. At this time, the steam generator 1100 can be turned off to save energy consumption. ; Since the amount of cracked gas will change due to the different contents of various components of solid waste during the use of the system, the amount of cracked gas generated by the cracking reaction is sometimes more or less, and the pyrolysis gas is unstable in combustion in the gas generator 1200, As a result, the supply of superheated steam to the gas generator 1200 is unstable. At this time, the steam generator 1100 serves as an auxiliary device to supply superheated steam to ensure a stable superheated steam environment for the system, and to make solid waste cracking more sufficient and stable.
参照图1和图2,在一些实施例中,裂解处理系统还包括循环冷却系统,循环冷却系统包括循环水罐610和循环水泵620;循环水罐610与循环水泵620连接,循环水罐610与自来水连通,循环水罐610还分别与裂解反应器300、废料收集系统和冷凝分离系统连通;循环水泵620分别与裂解反应器300、废料收集系统和冷凝分离系统连通,循环水泵620与控制系统电连接。1 and 2, in some embodiments, the cracking treatment system further includes a circulating cooling system, and the circulating cooling system includes a circulating water tank 610 and a circulating water pump 620; the circulating water tank 610 is connected to the circulating water pump 620, and the circulating water tank 610 is connected to The tap water is communicated, and the circulating water tank 610 is also communicated with the cracking reactor 300, the waste collection system and the condensation separation system, respectively; connect.
具体的,通过循环冷却系统分别与裂解反应器300、废料收集系统和冷凝分离系统连接,使裂解反应器300、废料收集系统和冷凝分离系统在所有工况下都保持在适当的温度范围内,保证设备的运行稳定。Specifically, through the circulation cooling system, the cracking reactor 300, the waste collection system and the condensation separation system are respectively connected, so that the cracking reactor 300, the waste collection system and the condensation separation system are kept within an appropriate temperature range under all working conditions, Ensure the stable operation of the equipment.
参照图1和图3,在一些实施例中,干燥器200内设有第一螺旋输送机构260;第一螺旋输送机构260与控制系统电连接;裂解反应器300还包括第二螺旋输送机构350、蒸汽管道360、第一关风机370、第二关风机380和冷却密封装置390;第二螺旋输送机构350与控制系统电连接,第二螺旋输送机构350和蒸汽管道360均设于裂解反应器内;蒸汽管道360与第二进气口330连通,蒸汽管道360从裂解反应器300的一端向裂解反应器300的另一端延伸,蒸汽管道360上设有若干个排气孔361;第一关风机370与第二关风机380均分别与控制系统电连接;第一关风机370与第二进料口310连接;第二关风机380与第二出料口320 连接;冷却密封装置390用于冷却第二螺旋输送机构350的轴端;冷却密封装置设有第一进水口391和第一出水口392;第一进水口391与循环水泵620连通;第一出水口392与循环水罐610连通。1 and 3 , in some embodiments, the dryer 200 is provided with a first screw conveying mechanism 260 ; the first screw conveying mechanism 260 is electrically connected to the control system; the cracking reactor 300 further includes a second screw conveying mechanism 350 , steam pipeline 360, first closing fan 370, second closing fan 380 and cooling sealing device 390; the second screw conveying mechanism 350 is electrically connected with the control system, and the second screw conveying mechanism 350 and the steam pipeline 360 are both located in the cracking reactor Inside; the steam pipe 360 is communicated with the second air inlet 330, the steam pipe 360 extends from one end of the cracking reactor 300 to the other end of the cracking reactor 300, and the steam pipe 360 is provided with several exhaust holes 361; The fan 370 and the second closing fan 380 are electrically connected to the control system respectively; the first closing fan 370 is connected to the second feeding port 310; the second closing fan 380 is connected to the second discharging port 320; the cooling and sealing device 390 is used for The shaft end of the second screw conveying mechanism 350 is cooled; the cooling sealing device is provided with a first water inlet 391 and a first water outlet 392; the first water inlet 391 is communicated with the circulating water pump 620; the first water outlet 392 is communicated with the circulating water tank 610 .
具体的,通过设置第一螺旋输送机构260使固体废弃物能在干燥器200内连续输送,且固体废弃物在第一螺旋输送机构260的转动带动下运输与带有余热的过热蒸汽充分接触,从而充分预热和干燥。通过设置第二螺旋输送机构350使固体废弃物能在裂解反应器300内连续输送,且固体废弃物在第二螺旋输送机构350的转动带动下运输与过热蒸汽充分接触,进而充分裂解。Specifically, by arranging the first screw conveying mechanism 260, the solid waste can be continuously conveyed in the dryer 200, and the solid waste is transported under the rotation of the first screw conveying mechanism 260 and fully contacted with the superheated steam with residual heat, Thereby fully preheating and drying. By setting the second screw conveying mechanism 350, the solid waste can be continuously conveyed in the pyrolysis reactor 300, and the solid waste is transported and fully contacted with superheated steam under the rotation of the second screw conveying mechanism 350, thereby fully cracking.
进一步的,裂解反应器300内还设有蒸汽管道360与第二进气口330连通,蒸汽管道360从裂解反应器300的一端向裂解反应器300的另一端延伸,蒸汽管道360上设有若干个排气孔361;过热蒸汽从第二进气口330进入蒸汽管道360,从蒸汽管道360上的若干个排气孔361排入到裂解反应器300内,过热蒸汽在裂解反应器300内分布均匀,使固体废弃物受热更充分,有利于固体废弃物充分裂解。Further, the cracking reactor 300 is also provided with a steam pipe 360 to communicate with the second air inlet 330. The steam pipe 360 extends from one end of the cracking reactor 300 to the other end of the cracking reactor 300. The steam pipe 360 is provided with several The superheated steam enters the steam pipe 360 from the second air inlet 330, and is discharged into the cracking reactor 300 from several exhaust holes 361 on the steam pipe 360, and the superheated steam is distributed in the cracking reactor 300. Evenly, the solid waste is heated more fully, which is conducive to the full cracking of the solid waste.
更进一步的,采用第一关风机370可以连续均匀地向裂解反应器300内供料,还可以防止裂解反应器300内的过热蒸汽从第二进料口310溢出,采用第二关风机380可以将裂解反应生成的固态产物(例如焦炭和炭黑等)连续均匀的输送到废料收集系统。第一螺旋输送机构260、第二螺旋输送机构350结合第一关风机370和第二关风机380,使固体废弃物能连续供料,裂解反应能够连续进行。Furthermore, using the first shut-off fan 370 can continuously and uniformly supply material to the cracking reactor 300, and can also prevent the superheated steam in the cracking reactor 300 from overflowing from the second feeding port 310, and the second shut-off fan 380 can be used. The solid products (such as coke and carbon black, etc.) generated by the cracking reaction are continuously and uniformly transported to the waste collection system. The first screw conveying mechanism 260 and the second screw conveying mechanism 350 are combined with the first closing fan 370 and the second closing fan 380, so that the solid waste can be continuously supplied, and the cracking reaction can be carried out continuously.
参照图1,在一些实施例中,废料收集系统包括冷却螺旋输送机400和收料桶500;冷却螺旋输送机400的进料口与第二出料口320连通,冷却螺旋输送机400的出料口与收料桶500连接,冷却螺旋输送机400的进水口与循环水泵620连通,冷却螺旋输送机400的出水口与循环水罐610连通,冷却螺旋输送机400与控制系统电连接;收料桶500用于收集裂解反应后的废料。1 , in some embodiments, the waste collection system includes a cooling screw conveyor 400 and a receiving bucket 500; the inlet of the cooling screw conveyor 400 communicates with the second outlet 320, and the outlet of the cooling screw conveyor 400 The material port is connected with the receiving bucket 500, the water inlet of the cooling screw conveyor 400 is connected with the circulating water pump 620, the water outlet of the cooling screw conveyor 400 is connected with the circulating water tank 610, and the cooling screw conveyor 400 is electrically connected with the control system; The barrel 500 is used to collect the waste after the cracking reaction.
具体的,由于裂解生成的固态产物(例如焦炭和炭黑等)的温度较高,采用冷却螺旋输送机400输送到收料桶500进行收集,在冷却螺旋输送机400输送过程中,通过循环冷却系统进行降温,可有效地降低固态产物(例如焦炭和炭黑等)的温度。但不限于此,可根据实际工艺需要选择不同的设备收集废料。Specifically, due to the high temperature of the solid products (such as coke and carbon black) generated by cracking, the cooling screw conveyor 400 is used to transport them to the receiving barrel 500 for collection. The cooling of the system can effectively reduce the temperature of solid products (such as coke and carbon black, etc.). But it is not limited to this, and different equipment can be selected to collect waste according to the actual process needs.
参照图1,在一些实施例中,冷凝分离系统包括冷凝器2100、三相分离器2200和引风机2300;冷凝器2100的进气口与第一出气口240连通,冷凝器2100的出料口与三相分离器2200的进料口连通,冷凝器2100的进液口与循环水泵620连通,冷凝器2100的出液口与循环水罐610连通;出烟口250与三相分离器2200连通;三相分离器2200用于对冷凝后的混合物及烟道气进行水、油、气三相分离;引风机2300的进气口与三相分离器2200的出气口连接,引风机2300的出气口与燃气发生器1200的进气口连接,引风机2300的进水口与循环水泵620连通,引风机2300的出水口与循环水罐610连通;冷凝器2100、三相分离器2200和引风机2300均分别与控制系统电连接。1, in some embodiments, the condensation separation system includes a condenser 2100, a three-phase separator 2200 and an induced draft fan 2300; the air inlet of the condenser 2100 communicates with the first air outlet 240, and the material outlet of the condenser 2100 It is communicated with the feed port of the three-phase separator 2200, the liquid inlet of the condenser 2100 is communicated with the circulating water pump 620, the liquid outlet of the condenser 2100 is communicated with the circulating water tank 610, and the smoke outlet 250 is communicated with the three-phase separator 2200. The three-phase separator 2200 is used for the three-phase separation of water, oil and gas on the condensed mixture and flue gas; the air inlet of the induced draft fan 2300 is connected with the air outlet of the three-phase separator 2200, and the outlet The air port is connected with the air inlet of the gas generator 1200, the water inlet of the induced draft fan 2300 is connected with the circulating water pump 620, and the water outlet of the induced draft fan 2300 is connected with the circulating water tank 610; the condenser 2100, the three-phase separator 2200 and the induced draft fan 2300 They are all electrically connected to the control system respectively.
具体的,裂解后的气态产物主要为裂解气,裂解后的液态产物主要为轻质油,由于裂解反应温度高(例如600℃),轻质油汽化;气态的裂解气和气态轻质油随过热蒸汽从裂解反应器300进入到干燥器200中,再从干燥器200的第一出气口240排出,进入到冷凝器2100中进行冷凝,进一步的,将冷凝后的产物通入到三相分离器2200进行水、油、气三相分离,将冷凝水、液态轻质油和裂解气分离;分离后的裂解气通入到燃气发生器1200作为燃料利用。引风机2300与循环冷却系统连接,使引风机2300在所有工况下都保持在适当的温度范围内,保证气力输送运行的稳定。Specifically, the gaseous product after cracking is mainly cracked gas, and the liquid product after cracking is mainly light oil. Due to the high temperature of the cracking reaction (for example, 600° C.), the light oil is vaporized; the gaseous cracked gas and gaseous light oil are The superheated steam enters the dryer 200 from the cracking reactor 300, is discharged from the first air outlet 240 of the dryer 200, and enters the condenser 2100 for condensation. Further, the condensed product is passed into the three-phase separation process. The generator 2200 performs three-phase separation of water, oil and gas, and separates condensed water, liquid light oil and cracked gas; the separated cracked gas is passed into the gas generator 1200 for use as fuel. The induced draft fan 2300 is connected with the circulating cooling system, so that the induced draft fan 2300 can be kept within an appropriate temperature range under all working conditions, so as to ensure the stable operation of the pneumatic conveying.
参照图1,在一些实施例中,冷凝分离系统还包括旋风除尘器2400和汽洗罐2500;旋风除尘器2400的进气口与第二出气口340连接,旋风除尘器2400的出气口与第一进气口230连接;汽洗罐2500与自来水连通,汽洗罐2500与引风机2300的出气口连通。1, in some embodiments, the condensation separation system further includes a cyclone 2400 and a steam washing tank 2500; the air inlet of the cyclone 2400 is connected to the second air outlet 340, and the air outlet of the cyclone 2400 is connected to the second air outlet 340. An air inlet 230 is connected; the steam washing tank 2500 is communicated with tap water, and the steam washing tank 2500 is communicated with the air outlet of the induced draft fan 2300 .
具体的,气态的裂解气和气态轻质油随过热蒸汽从裂解反应器300进入到干燥器200中,会带走一部分的粉尘进入到干燥器200中,通过在裂解反应器300的第二出气口340和干燥器200的第一进气口230间设置旋风除尘器2400,可将粉尘收集,防止粉尘进去干燥器200中对干燥器200造成影响。Specifically, the gaseous cracked gas and gaseous light oil enter the dryer 200 from the cracking reactor 300 with the superheated steam, and a part of the dust will be taken away and enter the dryer 200 , and pass through the second outlet of the cracking reactor 300. A cyclone 2400 is arranged between the air port 340 and the first air inlet 230 of the dryer 200 to collect dust and prevent the dust from entering the dryer 200 and affecting the dryer 200 .
进一步的,在一些实施例中,裂解气产量充足,将裂解气通入到燃气发生器1200作为燃料燃烧利用,以减少能耗,燃烧后的气体再通入汽洗罐2500汽洗后排出,减少对环境的污染;裂解气产量不足时,裂解气在燃气发生器1200内燃烧不稳定,导致燃气发生器1200的过热蒸汽供应不稳定,可以将裂解气通入到汽洗罐2500汽洗后收集,由蒸汽发生器1100提供过热蒸汽,保证系统稳定的过热蒸汽环境。Further, in some embodiments, the cracked gas output is sufficient, and the cracked gas is passed into the gas generator 1200 for combustion and utilization as fuel to reduce energy consumption, and the burned gas is passed into the steam washing tank 2500 for steam washing and then discharged, Reduce environmental pollution; when the output of cracked gas is insufficient, the combustion of the cracked gas in the gas generator 1200 is unstable, resulting in unstable supply of superheated steam in the gas generator 1200. The cracked gas can be passed into the steam washing tank 2500 after steam cleaning. The superheated steam is provided by the steam generator 1100 to ensure a stable superheated steam environment of the system.
参照图1,在一些实施例中,供热系统还包括燃气罐1400和汽化炉1500;燃气罐1400内装有液化石油气,燃气罐1400与汽化炉1500连接;汽化炉1500用于汽化液化石油气,汽化炉1500与燃气发生器1200连接。1, in some embodiments, the heating system further includes a gas tank 1400 and a vaporizer 1500; the gas tank 1400 contains liquefied petroleum gas, and the gas tank 1400 is connected to the vaporizer 1500; the vaporizer 1500 is used for vaporizing the liquefied petroleum gas , the vaporizer 1500 is connected to the gas generator 1200 .
具体的,由于系统在使用过程中裂解气的量受固体废弃物各组分含量不同的影响会有变化,裂解反应产生的裂解气的量时多时少,裂解气在燃气发生器1200内燃烧不稳定,导致燃气发生器1200的过热蒸汽供应不稳定,本实施例采用燃气罐1400给燃气发生器1200提供液化石油气,使燃料供应稳定,进而使过热供应稳定,保证系统稳定的过热蒸汽环境。Specifically, since the amount of cracked gas will change during the use of the system due to the different contents of various components of the solid waste, the amount of cracked gas produced by the cracking reaction is sometimes more or less, and the cracked gas will not burn in the gas generator 1200. In this embodiment, the gas tank 1400 is used to provide liquefied petroleum gas to the gas generator 1200 to stabilize the fuel supply, thereby stabilizing the superheated supply and ensuring a stable superheated steam environment for the system.
进一步的,由于燃气罐1400内的液化石油气自然汽化容易受外界温度及用量的影响,液化石油气汽化过程中吸收大量的热量,致使燃气罐1400表面结冰,出现火力不足、压力不稳的情况,在一些实施例中,采用汽化炉1500对燃气罐1400内的液化石油气汽化,使压力稳定,对燃气发生器1200燃料供应稳定,防止燃气罐1400结冰。Further, since the natural vaporization of the liquefied petroleum gas in the gas tank 1400 is easily affected by the external temperature and dosage, a large amount of heat is absorbed during the vaporization of the liquefied petroleum gas, causing the surface of the gas tank 1400 to freeze, resulting in insufficient firepower and unstable pressure. In some embodiments, the vaporizer 1500 is used to vaporize the liquefied petroleum gas in the gas tank 1400 to stabilize the pressure, stabilize the fuel supply to the gas generator 1200, and prevent the gas tank 1400 from freezing.
参照图1和图4,在一些实施例中,裂解反应系统还包括软水处理装置;软水处理装置包括进水缓冲罐3100、进水泵3200、软水过滤器3300和盐箱3400;进水缓冲罐3100的进水口与自来水连通,进水缓冲罐3100的出水口与进水泵3200的进水口连通;软水过滤器3300的进水口与进水泵3200的出水口连通;蒸汽发生器1100的进水口和燃气发生器1200的进水口均与软水过滤器3300的出水口连通;盐箱3400与软水过滤器3300连接。1 and 4 , in some embodiments, the cracking reaction system further includes a soft water treatment device; the soft water treatment device includes a water inlet buffer tank 3100, an inlet water pump 3200, a soft water filter 3300 and a salt tank 3400; the water inlet buffer tank 3100 The water inlet of the water inlet is communicated with tap water, the water outlet of the water inlet buffer tank 3100 is communicated with the water inlet of the inlet water pump 3200; the water inlet of the soft water filter 3300 is communicated with the water outlet of the inlet water pump 3200; the water inlet of the steam generator 1100 and the gas generator The water inlet of the filter 1200 is connected with the water outlet of the soft water filter 3300; the salt tank 3400 is connected with the soft water filter 3300.
具体的,通过软水处理装置处理得到软水,再将软水供给蒸汽发生器1100和燃气发生器1200,通过蒸汽发生器1100和燃气发生器1200加热软水形成过热蒸汽。使用软水进行加热可以减少蒸汽发生器1100和燃气发生器1200内部积留水垢、减少堵塞,进而提高热效率,减少能源消耗。Specifically, the soft water is obtained by processing the soft water treatment device, and then the soft water is supplied to the steam generator 1100 and the gas generator 1200, and the soft water is heated by the steam generator 1100 and the gas generator 1200 to form superheated steam. Using soft water for heating can reduce the accumulation of scale in the steam generator 1100 and the gas generator 1200 and reduce clogging, thereby improving thermal efficiency and reducing energy consumption.
参照图1和图5,在一些实施例中,裂解反应系统还包括供料装置100和预处理系统;供料装置100与第一进料口210连通,供料装置用于向干燥器200供料;预处理系统包括垃圾桶提升机4100、破碎压榨一体机4200和上料螺旋输送机4300;垃圾桶提升机4100用于将固体废弃物输送到破碎压榨一体机4200上;破碎压榨一体机4200与上料螺旋输送机4300的进料口连接,破碎压榨一体机4200用于将固体废弃物破碎和压榨并将固体废弃物输送至上料螺旋输送机4300;上料螺旋输送机4300的出料口与供料装置100连接。1 and 5 , in some embodiments, the cracking reaction system further includes a feeding device 100 and a pretreatment system; the feeding device 100 is communicated with the first feeding port 210 , and the feeding device is used to supply the dryer 200 The pretreatment system includes a trash can elevator 4100, an integrated crushing and pressing machine 4200 and a feeding screw conveyor 4300; the trash can elevator 4100 is used to transport solid waste to the integrated crushing and pressing machine 4200; the integrated crushing and pressing machine 4200 Connected with the feeding port of the feeding screw conveyor 4300, the integrated crushing and pressing machine 4200 is used for crushing and squeezing the solid waste and conveying the solid waste to the feeding screw conveyor 4300; the discharge port of the feeding screw conveyor 4300 Connect to the feeding device 100 .
具体的,固体废弃物由供料装置100供料至干燥器200;一般的,供料装置100为螺旋输送机、旋转卸料器等,但不限于此,可根据实际进行选择。Specifically, the solid waste is supplied to the dryer 200 by the feeding device 100; generally, the feeding device 100 is a screw conveyor, a rotary unloader, etc., but is not limited to this, and can be selected according to actual conditions.
进一步的,生活垃圾等固体废弃物收集后,通过垃圾桶提升机4100输送到破碎压榨一体机4200上进行破碎和压榨,对固体废弃物进行预处理;再通过上料螺旋输送机4300输送到供料装置100,再由供料装置100供料至干燥器200中。在本实施例中的裂解处理系统可在地面完成对固体废弃物的投料,通过破碎压榨一体机4200对固体废弃物进行预处理,由上料螺旋输送机4300输送到供料装置100中,再自上而下经过干燥器200、裂解反应器300完成裂解反应,最后通过废料收集系统收集废料,整体系统结构紧凑,占用空间少。Further, after the solid waste such as domestic waste is collected, it is transported to the integrated crushing and pressing machine 4200 by the trash can elevator 4100 for crushing and pressing, and the solid waste is pretreated; The feeding device 100 is then fed into the dryer 200 by the feeding device 100 . The cracking treatment system in this embodiment can complete the feeding of solid waste on the ground, pre-treat the solid waste by the integrated crushing and pressing machine 4200, and transport the solid waste by the feeding screw conveyor 4300 to the feeding device 100, and then The cracking reaction is completed through the dryer 200 and the cracking reactor 300 from top to bottom, and finally the waste is collected by the waste collection system. The overall system has a compact structure and takes up less space.
参照图1,根据本发明实施例第二方面,提供一种裂解处理方法,包括以下步骤:1, according to the second aspect of the embodiment of the present invention, a cracking treatment method is provided, comprising the following steps:
蒸汽发生器1100将水加热形成第一过热蒸汽,并将第一过热蒸汽通入到过热器1300中;The steam generator 1100 heats the water to form the first superheated steam, and passes the first superheated steam into the superheater 1300;
过热器1300对第一过热蒸汽进一步加热,得到第二过热蒸汽,第二过热蒸汽能够达到裂解反应所需要的温度(例如600℃);The superheater 1300 further heats the first superheated steam to obtain the second superheated steam, and the second superheated steam can reach the temperature required for the cracking reaction (for example, 600° C.);
将第二过热蒸汽通入到裂解反应器300中,第二过热蒸汽对裂解反应器300进行除氧处理和供热;Passing the second superheated steam into the cracking reactor 300, and the second superheated steam deoxidizes and supplies heat to the cracking reactor 300;
将裂解反应器300中的第二过热蒸汽通入到干燥器200中,第二过热蒸汽对干燥器200进行除氧处理和预热;Passing the second superheated steam in the cracking reactor 300 into the dryer 200, and the second superheated steam deoxidizes and preheats the dryer 200;
将固体废弃物输送到干燥器200中进行干燥和预热,得到干燥固体废弃物;The solid waste is transported to the dryer 200 for drying and preheating to obtain dry solid waste;
将干燥固体废弃物输送到裂解反应器300中进行裂解反应,得到固态产物和气态产物;The dry solid waste is transported to the cracking reactor 300 for cracking reaction to obtain solid products and gaseous products;
将固态产物输送到废料收集系统中进行收集;The solid product is transported to the waste collection system for collection;
将气态产物与第二过热蒸汽的混合气体通入到冷凝分离系统中进行冷凝和分离,得到液态轻质油、裂解气和冷凝水;Passing the mixed gas of the gaseous product and the second superheated steam into the condensation separation system for condensation and separation to obtain liquid light oil, cracked gas and condensed water;
裂解气作为燃料被输送到燃气发生器1200燃烧,使燃气发生器1200加热水形成第一过热蒸汽,燃气发生器1200将第一过热蒸汽输送到过热器1300。The cracked gas is sent to the gas generator 1200 as fuel for combustion, so that the gas generator 1200 heats water to form first superheated steam, and the gas generator 1200 sends the first superheated steam to the superheater 1300 .
具体的,采用蒸汽发生器1100和燃气发生器1200加热水形成过热蒸汽,由过热器1300进一步加热过热蒸汽使其达到裂解反应所需要的温度,再将过热蒸汽通入到裂解反应器300中供热。裂解反应器300中的固体废弃物受热裂解;固体废弃物裂解后的固态产物(例如焦炭和炭黑等)由废料收集系统收集;固体废弃物裂解后的气态产物(例如裂解气和气态轻质油等)随过热蒸汽一起排入到干燥器200中;干燥器200利用由过热蒸汽、裂解气和气态轻质油组成的混合气体的余热对干燥器200中的固体废弃物进行预热和干燥,提高热能利用效率,减少能源消耗;混合气体再从干燥器200的出烟口和第一出气口排出至冷凝分离系统进行冷凝和分离;冷凝和分离后得到冷凝水、裂解气和液态轻质油;将裂解气通入到燃气发生器1200作为燃料燃烧,再由燃气发生器1200提供充足的过热蒸汽给裂解反应器300供热。Specifically, the steam generator 1100 and the gas generator 1200 are used to heat water to form superheated steam, the superheated steam is further heated by the superheater 1300 to reach the temperature required for the cracking reaction, and then the superheated steam is passed into the cracking reactor 300 for hot. The solid waste in the cracking reactor 300 is thermally cracked; the solid products (such as coke and carbon black, etc.) after the cracking of the solid waste are collected by the waste collection system; the gaseous products after the cracking of the solid waste (such as cracked gas and gaseous light (oil, etc.) are discharged into the dryer 200 along with the superheated steam; the dryer 200 preheats and dries the solid waste in the dryer 200 by using the waste heat of the mixed gas composed of superheated steam, cracked gas and gaseous light oil , improve thermal energy utilization efficiency and reduce energy consumption; the mixed gas is then discharged from the smoke outlet and the first gas outlet of the dryer 200 to the condensation separation system for condensation and separation; after condensation and separation, condensed water, cracked gas and liquid light are obtained. oil; the cracked gas is fed into the gas generator 1200 for combustion as fuel, and then the gas generator 1200 provides sufficient superheated steam to supply heat to the cracking reactor 300 .
进一步的,在系统开启时,由于蒸汽发生器1100是电能驱动,用蒸汽发生器1100加热水形成过热蒸汽,过热蒸汽形成速度快,花费时间短;在裂解反应稳定后,生成的裂解气作为燃料配合燃气发生器1200燃烧供热提供充足的过热蒸汽,此时可以关闭蒸汽发生器1100以节省能耗。Further, when the system is turned on, since the steam generator 1100 is driven by electric energy, the steam generator 1100 is used to heat water to form superheated steam, and the superheated steam is formed quickly and takes a short time; after the cracking reaction is stable, the generated cracked gas is used as fuel. In conjunction with the combustion of the gas generator 1200 to provide sufficient superheated steam, the steam generator 1100 can be turned off at this time to save energy consumption.
在一些实施例中,裂解处理方法还包括当裂解气产量不足时,蒸汽发生器1100将水加热形成第一过热 蒸汽,并将第一过热蒸汽通入到过热器1300中;当裂解气产量充足时,裂解气作为燃料被输送到燃气发生器1200燃烧,使燃气发生器1200加热水形成第一过热蒸汽,燃气发生器1200将第一过热蒸汽输送到过热器1300。In some embodiments, the cracking treatment method further includes that when the output of cracked gas is insufficient, the steam generator 1100 heats water to form first superheated steam, and passes the first superheated steam into the superheater 1300; when the output of cracked gas is sufficient , the cracked gas is sent to the gas generator 1200 for combustion as fuel, so that the gas generator 1200 heats water to form first superheated steam, and the gas generator 1200 sends the first superheated steam to the superheater 1300 .
具体的,由于系统在使用过程中裂解气的量受固体废弃物各组分含量不同的影响会有变化,导致燃气发生器1200的过热蒸汽供应不稳定,此时蒸汽发生器1100作为辅助供热设备供应过热蒸汽可以保证系统稳定的过热蒸汽环境,使固体废弃物裂解更充分和更稳定。Specifically, since the amount of cracked gas will vary due to the different contents of various components of solid waste during the use of the system, the supply of superheated steam to the gas generator 1200 is unstable, and the steam generator 1100 is used as auxiliary heating at this time. The supply of superheated steam to the equipment can ensure a stable superheated steam environment in the system, making the solid waste pyrolysis more sufficient and more stable.
下面参考图1以一个具体的实施例详细描述根据本发明的一种裂解处理系统及方法。值得理解的是,下述描述仅是示例性说明,而不是对本发明的具体限制。The following describes in detail a cracking treatment system and method according to the present invention with a specific embodiment with reference to FIG. 1 . It is to be understood that the following description is merely illustrative and not specific to the limitation of the present invention.
如图1所述,结合图2至图5,本发明实施例的一种裂解处理系统,包括垃圾桶提升机4100、破碎压榨一体机4200、上料螺旋输送机4300、供料装置100、干燥器200、裂解反应器300、冷却螺旋输送机400、收料桶500、循环水罐610、循环水泵620、蒸汽发生器1100、燃气发生器1200、过热器1300、燃气罐1400、汽化炉1500、冷凝器2100、三相分离器2200、引风机2300、旋风除尘器2400、汽洗罐2500、进水缓冲罐3100、进水泵3200、软水过滤器3300、盐箱3400和控制系统。As shown in FIG. 1 , in conjunction with FIGS. 2 to 5 , a cracking treatment system according to an embodiment of the present invention includes a trash can elevator 4100 , an integrated crushing and pressing machine 4200 , a feeding screw conveyor 4300 , a feeding device 100 , a drying 200, cracking reactor 300, cooling screw conveyor 400, receiving barrel 500, circulating water tank 610, circulating water pump 620, steam generator 1100, gas generator 1200, superheater 1300, gas tank 1400, vaporizer 1500, Condenser 2100, three-phase separator 2200, induced draft fan 2300, cyclone dust collector 2400, steam washing tank 2500, inlet water buffer tank 3100, inlet water pump 3200, soft water filter 3300, salt tank 3400 and control system.
控制系统分别与垃圾桶提升机4100、破碎压榨一体机4200、上料螺旋输送机4300、供料装置100、干燥器200、裂解反应器300、冷却螺旋输送机400、循环水泵620、蒸汽发生器1100、燃气发生器1200、过热器1300、燃气罐1400、汽化炉1500、冷凝器2100、三相分离器2200、引风机2300、进水泵3200和软水过滤器3300电连接。The control system is respectively connected with the trash can elevator 4100, the crushing and pressing integrated machine 4200, the feeding screw conveyor 4300, the feeding device 100, the dryer 200, the cracking reactor 300, the cooling screw conveyor 400, the circulating water pump 620, and the steam generator. 1100, gas generator 1200, superheater 1300, gas tank 1400, vaporization furnace 1500, condenser 2100, three-phase separator 2200, induced draft fan 2300, inlet pump 3200 and soft water filter 3300 are electrically connected.
循环冷却系统包括循环水罐610和循环水泵620;循环水罐610与循环水泵620连接,循环水罐610与自来水连通。The circulating cooling system includes a circulating water tank 610 and a circulating water pump 620; the circulating water tank 610 is connected to the circulating water pump 620, and the circulating water tank 610 is communicated with tap water.
垃圾桶提升机4100用于将固体废弃物输送到破碎压榨一体机4200上;破碎压榨一体机4200与上料螺旋输送机4300的进料口连接,破碎压榨一体机4200用于将固体废弃物破碎和压榨并将固体废弃物输送至上料螺旋输送机4300;上料螺旋输送机4300的出料口与供料装置100连接。The trash can elevator 4100 is used to transport the solid waste to the integrated crushing and pressing machine 4200; the integrated crushing and pressing machine 4200 is connected to the feeding port of the feeding screw conveyor 4300, and the integrated crushing and pressing machine 4200 is used to crush the solid waste. and pressing and conveying the solid waste to the feeding screw conveyor 4300; the discharge port of the feeding screw conveyor 4300 is connected to the feeding device 100.
供料装置100与第一进料口210连通,供料装置用于向干燥器200供料。The feeding device 100 is communicated with the first feeding port 210 , and the feeding device is used for feeding the dryer 200 .
干燥器200设置有第一进料口210、第一出料口220、第一进气口230、第一出气口240和出烟口250,干燥器200内设有第一螺旋输送机构260。The dryer 200 is provided with a first feeding port 210 , a first discharging port 220 , a first air inlet 230 , a first air outlet 240 and a smoke outlet 250 , and a first screw conveying mechanism 260 is arranged in the dryer 200 .
裂解反应器300,裂解反应器300设置有第二进料口310、第二出料口320、第二进气口330、第二出气口340、第二螺旋输送机构350、蒸汽管道360、第一关风机370、第二关风机380和冷却密封装置390;第二进料口310与第一出料口220连通;蒸汽管道360与第二进气口330连通,蒸汽管道360从裂解反应器300的一端向裂解反应器300的另一端延伸,蒸汽管道360上设有若干个排气孔361;第一关风机370与第二进料口310连接;第二关风机380与第二出料口320连接;冷却密封装置390用于冷却第二螺旋输送机构350的轴端;冷却密封装置设有第一进水口391和第一出水口392,第一进水口391与循环水泵620连通;第一出水口392与循环水罐610连通。The cracking reactor 300, the cracking reactor 300 is provided with a second inlet port 310, a second outlet port 320, a second inlet port 330, a second outlet port 340, a second screw conveying mechanism 350, a steam pipeline 360, a first A closing fan 370, a second closing fan 380 and a cooling and sealing device 390; the second inlet 310 communicates with the first outlet 220; the steam pipe 360 communicates with the second inlet 330, and the steam pipe 360 is connected from the cracking reactor One end of the 300 extends to the other end of the cracking reactor 300, and the steam pipe 360 is provided with several exhaust holes 361; the first closing fan 370 is connected with the second feeding port 310; the second closing fan 380 is connected with the second discharging The cooling sealing device 390 is used to cool the shaft end of the second screw conveying mechanism 350; the cooling sealing device is provided with a first water inlet 391 and a first water outlet 392, and the first water inlet 391 is communicated with the circulating water pump 620; A water outlet 392 communicates with the circulating water tank 610 .
蒸汽发生器1100的出气口和燃气发生器1200的出气口均与过热器1300的进气口连通;过热器1300的出气口与裂解反应器300的第二进气口330连通;燃气罐1400内装有液化石油气,燃气罐1400与汽化 炉1500连接;汽化炉1500用于汽化液化石油气,汽化炉1500与燃气发生器1200连接。The gas outlet of the steam generator 1100 and the gas outlet of the gas generator 1200 are both communicated with the air inlet of the superheater 1300; the air outlet of the superheater 1300 is communicated with the second air inlet 330 of the cracking reactor 300; the gas tank 1400 is equipped with There is liquefied petroleum gas, the gas tank 1400 is connected with the vaporizer 1500 ; the vaporizer 1500 is used for vaporizing the liquefied petroleum gas, and the vaporizer 1500 is connected with the gas generator 1200 .
冷凝器2100的进气口与第一出气口240连通,冷凝器2100的出料口与三相分离器2200的进料口连通,冷凝器2100的进液口与循环水泵620连通,冷凝器2100的出液口与循环水罐610连通;出烟口250与三相分离器2200连通;三相分离器2200用于对冷凝后的混合物及烟道气进行水、油、气三相分离;引风机2300的进气口与三相分离器2200的出气口连接,引风机2300的出气口与燃气发生器1200的进气口连接,引风机2300的进水口与循环水泵620连通,引风机2300的出水口与循环水罐610连通;旋风除尘器2400的进气口与第二出气口340连接,旋风除尘器2400的出气口与第一进气口230连接;汽洗罐2500与自来水连通,汽洗罐2500与引风机2300的出气口连通。The air inlet of the condenser 2100 is communicated with the first air outlet 240, the outlet of the condenser 2100 is communicated with the feed inlet of the three-phase separator 2200, the liquid inlet of the condenser 2100 is communicated with the circulating water pump 620, and the condenser 2100 The liquid outlet is communicated with the circulating water tank 610; the smoke outlet 250 is communicated with the three-phase separator 2200; the three-phase separator 2200 is used for the three-phase separation of water, oil and gas on the condensed mixture and flue gas; The air inlet of the fan 2300 is connected to the air outlet of the three-phase separator 2200, the air outlet of the induced draft fan 2300 is connected to the air inlet of the gas generator 1200, the water inlet of the induced draft fan 2300 is connected to the circulating water pump 620, and the The water outlet is connected with the circulating water tank 610; the air inlet of the cyclone 2400 is connected with the second air outlet 340, and the air outlet of the cyclone 2400 is connected with the first air inlet 230; the steam washing tank 2500 is communicated with tap water, and the steam The washing tank 2500 communicates with the air outlet of the induced draft fan 2300 .
进水缓冲罐3100的进水口与自来水连通,进水缓冲罐3100的出水口与进水泵3200的进水口连通;软水过滤器3300的进水口与进水泵3200的出水口连通;蒸汽发生器1100的进水口和燃气发生器1200的进水口均与软水过滤器3300的出水口连通;盐箱3400与软水过滤器3300连接。The water inlet of the water inlet buffer tank 3100 is communicated with tap water, the water outlet of the water inlet buffer tank 3100 is communicated with the water inlet of the inlet pump 3200; the water inlet of the soft water filter 3300 is communicated with the water outlet of the inlet pump 3200; the water outlet of the steam generator 1100 The water inlet and the water inlet of the gas generator 1200 are both communicated with the water outlet of the soft water filter 3300 ; the salt tank 3400 is connected to the soft water filter 3300 .
结合上述发明实施例的裂解处理系统,本发明实施例的一种裂解处理方法具体如下:In conjunction with the cracking treatment system of the above-mentioned embodiment of the invention, a cracking treatment method of the embodiment of the present invention is specifically as follows:
一、过热蒸汽部分1. Superheated steam part
1、裂解处理系统开启后,蒸汽发生器1100启动,蒸汽发生器1100将水加热形成第一过热蒸汽,并将第一过热蒸汽通入到过热器1300中;其中,蒸汽发生器1100电能驱动,用蒸汽发生器1100加热水形成过热蒸汽,过热蒸汽形成速度快,花费时间短。1. After the cracking treatment system is turned on, the steam generator 1100 is started, the steam generator 1100 heats water to form the first superheated steam, and passes the first superheated steam into the superheater 1300; wherein, the steam generator 1100 is driven by electricity, Using the steam generator 1100 to heat water to form superheated steam, the superheated steam is formed quickly and takes a short time.
2、过热器1300对第一过热蒸汽进一步加热,得到第二过热蒸汽,第二过热蒸汽能够达到裂解反应所需要的温度(例如600℃)。2. The superheater 1300 further heats the first superheated steam to obtain the second superheated steam, and the second superheated steam can reach the temperature required for the cracking reaction (for example, 600° C.).
3、将第二过热蒸汽通入到裂解反应器300中,第二过热蒸汽对裂解反应器300进行除氧处理和供热。3. Pass the second superheated steam into the cracking reactor 300, and the second superheated steam deoxidizes and supplies heat to the cracking reactor 300.
4、将裂解反应器300中的第二过热蒸汽经过旋风除尘器2400除尘后通入到干燥器200中,第二过热蒸汽对干燥器200进行除氧处理和预热;其中,裂解反应后的气态产物(如裂解气、气态轻质油)也随第二过热蒸汽通入到干燥器200中;旋风除尘器2400将可将粉尘收集,防止粉尘进去干燥器200中对干燥器200造成影响;干燥器200利用由过热蒸汽、裂解气和气态轻质油组成的混合气体的余热对干燥器200中的固体废弃物进行预热和干燥,提高热能利用效率,减少能源消耗。4. The second superheated steam in the cracking reactor 300 is passed into the dryer 200 after being dedusted by the cyclone 2400, and the second superheated steam deoxidizes and preheats the dryer 200; Gaseous products (such as cracked gas, gaseous light oil) are also passed into the dryer 200 with the second superheated steam; the cyclone dust collector 2400 can collect the dust, preventing the dust from entering the dryer 200 and affecting the dryer 200; The dryer 200 preheats and dries the solid waste in the dryer 200 by using the waste heat of the mixed gas composed of superheated steam, cracked gas and gaseous light oil, thereby improving the thermal energy utilization efficiency and reducing energy consumption.
5、过热蒸汽、裂解气和气态轻质油组成的混合气体由第一出气口240排出至冷凝器2100进行冷凝;其中,冷凝后的产物主要为冷凝水、液态轻质油和气态的裂解气。5. The mixed gas composed of superheated steam, cracked gas and gaseous light oil is discharged from the first gas outlet 240 to the condenser 2100 for condensation; wherein, the condensed products are mainly condensed water, liquid light oil and gaseous cracked gas .
6、冷凝后的冷凝水、液态轻质油和气态的裂解气通入到三相分离器2200进行水、油、气三相分离,将冷凝水、液态轻质油和裂解气分离。6. The condensed condensed water, liquid light oil and gaseous cracked gas are passed to the three-phase separator 2200 for water, oil and gas three-phase separation, and the condensed water, liquid light oil and cracked gas are separated.
7、裂解气作为燃料被输送到燃气发生器1200燃烧,使燃气发生器1200加热水形成第一过热蒸汽,燃气发生器1200将第一过热蒸汽输送到过热器1300;其中,当裂解气不足时,可通过蒸汽发生器1100加热水形成第一过热蒸汽;也可通过汽化炉1500汽化燃气罐1400中的液化石油气供给燃气发生器1200燃烧,使燃气发生器1200加热水形成第一过热蒸汽,燃气发生器1200将第一过热蒸汽输送到过热器1300,保证系统稳定的过热蒸汽环境。7. The cracked gas is sent to the gas generator 1200 for combustion as fuel, so that the gas generator 1200 heats water to form the first superheated steam, and the gas generator 1200 transports the first superheated steam to the superheater 1300; wherein, when the cracked gas is insufficient , the water can be heated by the steam generator 1100 to form the first superheated steam; the liquefied petroleum gas in the gas tank 1400 of the vaporization furnace 1500 can also be vaporized and supplied to the gas generator 1200 for combustion, so that the gas generator 1200 heats water to form the first superheated steam, The gas generator 1200 delivers the first superheated steam to the superheater 1300 to ensure a stable superheated steam environment in the system.
二、固体废弃物处理部分2. Solid waste treatment part
1、固体废弃物经垃圾桶提升机4100输送到破碎压榨一体机4200上进行破碎和压榨,对固体废弃物进行预处理。经过破碎和压榨处理的固体废弃物通过上料螺旋输送机4300输送到供料装置100,再由供料装置100供料至干燥器200中。1. The solid waste is transported to the integrated crushing and pressing machine 4200 through the trash can elevator 4100 for crushing and pressing, and pretreatment of the solid waste. The crushed and pressed solid waste is transported to the feeding device 100 through the feeding screw conveyor 4300, and then fed to the dryer 200 by the feeding device 100.
2、固体废弃物输送到干燥器200中进行干燥和预热,得到干燥固体废弃物;其中,固体废弃物在干燥器200中通过第一螺旋输送机构260输送。2. The solid waste is transported to the dryer 200 for drying and preheating to obtain dry solid waste; wherein, the solid waste is transported in the dryer 200 through the first screw conveying mechanism 260 .
3、干燥固体废弃物通过第一关风机370输送到裂解反应器300中进行裂解反应,得到固态产物(如焦炭和炭黑等)和气态产物。其中,干燥固体废弃物在裂解反应器300中通过第二螺旋输送机构350输送。3. The dry solid waste is transported to the cracking reactor 300 through the first shut-off fan 370 for cracking reaction to obtain solid products (such as coke, carbon black, etc.) and gaseous products. The dry solid waste is transported in the cracking reactor 300 by the second screw conveying mechanism 350 .
4、固体产物(如焦炭和炭黑等)通过第二关风机380输送到冷却螺旋输送机400进行降温。4. The solid products (such as coke and carbon black, etc.) are transported to the cooling screw conveyor 400 through the second closing fan 380 for cooling.
5、固体产物(如焦炭和炭黑等)通过冷却螺旋输送机400输送到收料桶500进行收集。5. The solid products (such as coke and carbon black, etc.) are transported to the receiving barrel 500 through the cooling screw conveyor 400 for collection.
三、循环冷却水部分3. Circulating cooling water part
1、自来水通入到循环水罐610中储存;1. The tap water is passed into the circulating water tank 610 for storage;
2、循环水泵620将循环水罐610中的冷却水输送到裂解反应器300的冷却密封装置390中,冷却水从第一进水口391进入,对裂解反应器300的第一螺旋输送机构260的轴端进行冷却;冷却后的回流水从第一出水口392流出并输送回循环水罐610中。2. The circulating water pump 620 transports the cooling water in the circulating water tank 610 to the cooling sealing device 390 of the cracking reactor 300, the cooling water enters from the first water inlet 391, and the cooling water of the first screw conveying mechanism 260 of the cracking reactor 300 is affected. The shaft end is cooled; the cooled return water flows out from the first water outlet 392 and is transported back to the circulating water tank 610 .
3、循环水泵620将循环水罐610中的冷却水输送到冷却螺旋输送机400中,冷却水从冷却螺旋输送机400的进水口进入,对冷却螺旋输送机400中的固态产物(如焦炭和炭黑等)进行冷却;冷却后的回流水从冷却螺旋输送机400的出水口流出并输送回循环水罐610中。3. The circulating water pump 620 transports the cooling water in the circulating water tank 610 to the cooling screw conveyor 400, and the cooling water enters from the water inlet of the cooling screw conveyor 400 to cool the solid products (such as coke and (carbon black, etc.) for cooling; the cooled reflux water flows out from the water outlet of the cooling screw conveyor 400 and is transported back to the circulating water tank 610 .
4、循环水泵620将循环水罐610中的冷却水输送到冷凝器2100中,冷却水从冷凝器2100的进液口进入,与冷凝器中的过热蒸汽、裂解气和气态轻质油组成的混合气体进行换热;换热后的回流水从冷凝器2100的出液口流出并输送回循环水罐610中。4. The circulating water pump 620 transports the cooling water in the circulating water tank 610 to the condenser 2100, the cooling water enters from the liquid inlet of the condenser 2100, and is composed of superheated steam, cracked gas and gaseous light oil in the condenser. The mixed gas performs heat exchange; the reflux water after heat exchange flows out from the liquid outlet of the condenser 2100 and is transported back to the circulating water tank 610 .
5、循环水泵620将循环水罐610中的冷却水输送到引风机2300中,冷却水从引风机2300的进水口进入,对引风机2300进行冷却;冷却后的回流水从引风机2300的出水口流出并输送回循环水罐610中。5. The circulating water pump 620 transports the cooling water in the circulating water tank 610 to the induced draft fan 2300, and the cooling water enters from the water inlet of the induced draft fan 2300 to cool the induced draft fan 2300; The water outlet flows out and is transported back to the circulating water tank 610 .
6、回流水输送回循环水罐610,可通过循环水罐610的排污口排出,也可作为冷却水继续循环利用。6. The return water is transported back to the circulating water tank 610, and can be discharged through the sewage outlet of the circulating water tank 610, and can also be used as cooling water for continuous recycling.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体地”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, references to the terms "one embodiment," "some embodiments," "exemplary embodiment," "example," "specifically," or "some examples", etc., are meant to incorporate the embodiments A particular feature, structure, material, or characteristic described by an example or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, The scope of the invention is defined by the claims and their equivalents.

Claims (10)

  1. 一种裂解处理系统,其特征在于,包括:A cracking treatment system, characterized in that, comprising:
    干燥器(200),所述干燥器(200)设置有第一进料口(210)、第一出料口(220)、第一进气口(230)、第一出气口(240)和出烟口(250);A dryer (200), the dryer (200) is provided with a first inlet (210), a first outlet (220), a first air inlet (230), a first air outlet (240) and Smoke outlet (250);
    裂解反应器(300),所述裂解反应器(300)设置有第二进料口(310)、第二出料口(320)、第二进气口(330)和第二出气口(340);所述第二进料口(310)与所述第一出料口(220)连通;A cracking reactor (300), the cracking reactor (300) is provided with a second inlet (310), a second outlet (320), a second inlet (330) and a second outlet (340) ); the second feed port (310) communicates with the first discharge port (220);
    废料收集系统,所述废料收集系统与所述第二出料口(320)连通;a waste collection system in communication with the second outlet (320);
    供热系统,所述供热系统包括蒸汽发生器(1100)、燃气发生器(1200)和过热器(1300);所述蒸汽发生器(1100)的出气口和所述燃气发生器(1200)的出气口均与所述过热器(1300)的进气口连通;所述过热器(1300)的出气口与所述裂解反应器(300)的第二进气口(330)连通;A heating system comprising a steam generator (1100), a gas generator (1200) and a superheater (1300); an air outlet of the steam generator (1100) and the gas generator (1200) The air outlets of the superheater (1300) are all communicated with the air inlet of the superheater (1300); the air outlet of the superheater (1300) is communicated with the second air inlet (330) of the cracking reactor (300);
    冷凝分离系统,所述冷凝分离系统分别与所述第一出气口(240)连通和所述出烟口(250)连通;所述燃气发生器(1200)与所述冷凝分离系统连接,所述冷凝分离系统用于冷凝和分离反应后的混合气体并将分离后的裂解气供给燃气发生器;a condensation separation system, the condensation separation system is communicated with the first gas outlet (240) and the smoke outlet (250) respectively; the gas generator (1200) is connected with the condensation separation system, the The condensation separation system is used to condense and separate the reacted mixed gas and supply the separated cracked gas to the gas generator;
    控制系统,所述控制系统分别与所述干燥器(200)、所述裂解反应器(300)、所述废料收集系统、所述供热系统和所述冷凝分离系统电连接。A control system, the control system is respectively electrically connected with the dryer (200), the cracking reactor (300), the waste collection system, the heating system and the condensation separation system.
  2. 根据权利要求1所述的裂解处理系统,其特征在于:所述裂解处理系统还包括循环冷却系统,所述循环冷却系统包括循环水罐(610)和循环水泵(620);所述循环水罐(610)与所述循环水泵(620)连接,所述循环水罐(610)与自来水连通,所述循环水罐(610)还分别与所述裂解反应器(300)、所述废料收集系统和所述冷凝分离系统连通;所述循环水泵(620)分别与所述裂解反应器(300)、所述废料收集系统和所述冷凝分离系统连通,所述循环水泵(620)与所述控制系统电连接。The cracking treatment system according to claim 1, characterized in that: the cracking treatment system further comprises a circulating cooling system, and the circulating cooling system comprises a circulating water tank (610) and a circulating water pump (620); the circulating water tank (610) is connected to the circulating water pump (620), the circulating water tank (610) is communicated with tap water, and the circulating water tank (610) is also connected to the cracking reactor (300) and the waste collection system respectively. communicated with the condensation separation system; the circulating water pump (620) is respectively communicated with the cracking reactor (300), the waste collection system and the condensation separation system, and the circulating water pump (620) is connected with the control System electrical connection.
  3. 根据权利要求2所述的裂解处理系统,其特征在于:所述干燥器(200)内设有第一螺旋输送机构(260);所述第一螺旋输送机构(260)与所述控制系统电连接;所述裂解反应器(300)还包括第二螺旋输送机构(350)、蒸汽管道(360)、第一关风机(370)、第二关风机(380)和冷却密封装置(390);所述第二螺旋输送机构(350)与所述控制系统电连接,所述第二螺旋输送机构(350)和所述蒸汽管道(360)均设于所述裂解反应器内;所述蒸汽管道(360)与所述第二进气口(330)连通,所述蒸汽管道(360)从所述裂解反应器(300)的一端向所述裂解反应器(300)的另一端延伸,所述蒸汽管道(360)上设有若干个排气孔(361);所述第一关风机(370)与所述第二关风机(380)均分别与所述控制系统电连接;所述第一关风机(370)与所述第二进料口(310)连接;所述第二关风机(380)与所述第二出料口(320)连接;所述冷却密封装置(390)用于冷却所述第二螺旋输送机构(350)的轴端;所述冷却密封装置(390)设有第一进水口(391)和第一出水口(392);所述第一进水口(391)与所述循环水泵(620)连通;所述第一出水口(392)与所述循环水罐(610)连通。The cracking treatment system according to claim 2, characterized in that: the dryer (200) is provided with a first screw conveying mechanism (260); the first screw conveying mechanism (260) is electrically connected to the control system. connected; the cracking reactor (300) further comprises a second screw conveying mechanism (350), a steam pipeline (360), a first closing fan (370), a second closing fan (380) and a cooling sealing device (390); The second screw conveying mechanism (350) is electrically connected to the control system, and both the second screw conveying mechanism (350) and the steam pipeline (360) are arranged in the cracking reactor; the steam pipeline (360) communicates with the second air inlet (330), the steam pipe (360) extends from one end of the cracking reactor (300) to the other end of the cracking reactor (300), the The steam pipe (360) is provided with a plurality of exhaust holes (361); the first shut-off fan (370) and the second shut-off fan (380) are electrically connected to the control system respectively; A closing fan (370) is connected with the second inlet (310); the second closing fan (380) is connected with the second outlet (320); the cooling sealing device (390) is used for The shaft end of the second screw conveying mechanism (350) is cooled; the cooling sealing device (390) is provided with a first water inlet (391) and a first water outlet (392); the first water inlet (391) is communicated with the circulating water pump (620); the first water outlet (392) is communicated with the circulating water tank (610).
  4. 根据权利要求2所述的裂解处理系统,其特征在于:所述废料收集系统包括冷却螺旋输送机(400)和收料桶(500);所述冷却螺旋输送机(400)的进料口与所述第二出料口(320)连通,所述冷却螺旋输送机(400)的出料口与所述收料桶(500)连接,所述冷却螺旋输送机(400)的进水口与所述循环水泵(620) 连通,所述冷却螺旋输送机(400)的出水口与所述循环水罐(610)连通,所述冷却螺旋输送机(400)与所述控制系统电连接;所述收料桶(500)用于收集裂解反应后的废料。The cracking treatment system according to claim 2, characterized in that: the waste collection system comprises a cooling screw conveyor (400) and a receiving barrel (500); the feed inlet of the cooling screw conveyor (400) is connected to the The second discharge port (320) is connected, the discharge port of the cooling screw conveyor (400) is connected with the receiving bucket (500), and the water inlet of the cooling screw conveyor (400) is connected to the The circulating water pump (620) is connected, the water outlet of the cooling screw conveyor (400) is connected with the circulating water tank (610), and the cooling screw conveyor (400) is electrically connected with the control system; the cooling screw conveyor (400) is electrically connected to the control system; The collecting tank (500) is used to collect the waste after the cracking reaction.
  5. 根据权利要求2所述的裂解处理系统,其特征在于:所述冷凝分离系统包括冷凝器(2100)、三相分离器(2200)和引风机(2300);所述冷凝器(2100)的进气口与所述第一出气口(240)连通,所述冷凝器(2100)的出料口与所述三相分离器(2200)的进料口连通,所述冷凝器(2100)的进液口与所述循环水泵(620)连通,所述冷凝器(2100)的出液口与所述循环水罐(610)连通;所述出烟口(250)与所述三相分离器(2200)连通;所述三相分离器(2200)用于对冷凝后的混合物及烟道气进行水、油、气三相分离;所述引风机(2300)的进气口与所述三相分离器(2200)的出气口连接,所述引风机(2300)的出气口与所述燃气发生器(1200)的进气口连接,所述引风机(2300)的进水口与所述循环水泵(620)连通,所述引风机(2300)的出水口与所述循环水罐(610)连通;所述冷凝器(2100)、所述三相分离器(2200)和所述引风机(2300)均分别与所述控制系统电连接。The cracking treatment system according to claim 2, characterized in that: the condensation separation system comprises a condenser (2100), a three-phase separator (2200) and an induced draft fan (2300); The air port is communicated with the first air outlet (240), the material outlet of the condenser (2100) is communicated with the feed port of the three-phase separator (2200), and the inlet of the condenser (2100) The liquid port is communicated with the circulating water pump (620), the liquid outlet of the condenser (2100) is communicated with the circulating water tank (610); the smoke outlet (250) is communicated with the three-phase separator ( 2200) is connected; the three-phase separator (2200) is used for the three-phase separation of water, oil and gas for the condensed mixture and flue gas; the air inlet of the induced draft fan (2300) is connected to the three-phase The air outlet of the separator (2200) is connected, the air outlet of the induced draft fan (2300) is connected to the air inlet of the gas generator (1200), and the water inlet of the induced draft fan (2300) is connected to the circulating water pump (620) is in communication, and the water outlet of the induced draft fan (2300) is in communication with the circulating water tank (610); the condenser (2100), the three-phase separator (2200) and the induced draft fan (2300) ) are respectively electrically connected to the control system.
  6. 根据权利要求5所述的裂解处理系统,其特征在于:所述冷凝分离系统还包括旋风除尘器(2400)和汽洗罐(2500);所述旋风除尘器(2400)的进气口与所述第二出气口(340)连接,所述旋风除尘器(2400)的出气口与所述第一进气口(230)连接;所述汽洗罐(2500)与自来水连通,所述汽洗罐(2500)与所述引风机(2300)的出气口连通。The cracking treatment system according to claim 5, characterized in that: the condensation separation system further comprises a cyclone (2400) and a steam washing tank (2500); the air inlet of the cyclone (2400) is connected to the The second air outlet (340) is connected, and the air outlet of the cyclone (2400) is connected to the first air inlet (230); the steam washing tank (2500) is communicated with tap water, and the steam washing The tank (2500) communicates with the air outlet of the induced draft fan (2300).
  7. 根据权利要求1所述的裂解处理系统,其特征在于:所述供热系统还包括燃气罐(1400)和汽化炉(1500);所述燃气罐(1400)内装有液化石油气,所述燃气罐(1400)与所述汽化炉(1500)连接;所述汽化炉(1500)用于汽化所述液化石油气,所述汽化炉与所述燃气发生器(1200)连接。The cracking treatment system according to claim 1, characterized in that: the heating system further comprises a gas tank (1400) and a vaporization furnace (1500); the gas tank (1400) contains liquefied petroleum gas, and the gas The tank (1400) is connected with the vaporizing furnace (1500); the vaporizing furnace (1500) is used for vaporizing the liquefied petroleum gas, and the vaporizing furnace is connected with the gas generator (1200).
  8. 根据权利要求1所述的裂解处理系统,其特征在于:所述裂解反应系统还包括软水处理装置;所述软水处理装置包括进水缓冲罐(3100)、进水泵(3200)、软水过滤器(3300)和盐箱(3400);所述进水缓冲罐(3100)的进水口与自来水连通,所述进水缓冲罐(3100)的出水口与所述进水泵(3200)的进水口连通;所述软水过滤器(3300)的进水口与所述进水泵(3200)的出水口连通;所述蒸汽发生器(1100)的进水口和燃气发生器(1200)的进水口均与所述软水过滤器(3300)的出水口连通;所述盐箱(3400)与所述软水过滤器(3300)连接。The cracking treatment system according to claim 1, characterized in that: the cracking reaction system further comprises a soft water treatment device; the soft water treatment device comprises a water inlet buffer tank (3100), an inlet water pump (3200), a soft water filter ( 3300) and a salt tank (3400); the water inlet of the water inlet buffer tank (3100) is communicated with tap water, and the water outlet of the water inlet buffer tank (3100) is communicated with the water inlet of the inlet pump (3200); The water inlet of the soft water filter (3300) is communicated with the water outlet of the water inlet pump (3200); the water inlet of the steam generator (1100) and the water inlet of the gas generator (1200) are both connected to the soft water The water outlet of the filter (3300) is communicated; the salt tank (3400) is connected with the soft water filter (3300).
  9. 根据权利要求1所述的裂解处理系统,其特征在于:所述裂解反应系统还包括供料装置(100)和预处理系统;所述供料装置(100)与所述第一进料口(210)连通,所述供料装置用于向所述干燥器(200)供料;所述预处理系统包括垃圾桶提升机(4100)、破碎压榨一体机(4200)和上料螺旋输送机(4300);所述垃圾桶提升机(4100)用于将固体废弃物输送到所述破碎压榨一体机(4200)上;所述破碎压榨一体机(4200)与所述上料螺旋输送机(4300)的进料口连接,所述破碎压榨一体机(4200)用于将固体废弃物破碎和压榨并将固体废弃物输送至所述上料螺旋输送机(4300);所述上料螺旋输送机(4300)的出料口与所述供料装置(100)连接。The cracking treatment system according to claim 1, characterized in that: the cracking reaction system further comprises a feeding device (100) and a pretreatment system; the feeding device (100) and the first feeding port (100) 210) is connected, and the feeding device is used for feeding the dryer (200); the pretreatment system includes a trash can elevator (4100), an integrated crushing and pressing machine (4200) and a feeding screw conveyor ( 4300); the trash can elevator (4100) is used to transport solid waste to the integrated crushing and pressing machine (4200); the integrated crushing and pressing machine (4200) and the feeding screw conveyor (4300) ) is connected to the feeding port of ), and the integrated crushing and pressing machine (4200) is used for crushing and pressing solid waste and conveying the solid waste to the feeding screw conveyor (4300); the feeding screw conveyor The outlet of (4300) is connected to the feeding device (100).
  10. 一种裂解处理方法,其特征在于,包括以下步骤:A kind of cracking treatment method, is characterized in that, comprises the following steps:
    蒸汽发生器(1100)将水加热形成第一过热蒸汽,并将所述第一过热蒸汽通入到过热器(1300)中;The steam generator (1100) heats water to form first superheated steam, and passes the first superheated steam into the superheater (1300);
    所述过热器(1300)对所述第一过热蒸汽进一步加热,得到第二过热蒸汽,所述第二过热蒸汽能够达 到裂解反应所需要的温度;The superheater (1300) further heats the first superheated steam to obtain the second superheated steam, and the second superheated steam can reach the temperature required for the cracking reaction;
    将所述第二过热蒸汽通入到裂解反应器(300)中,所述第二过热蒸汽对所述裂解反应器(300)进行除氧处理和供热;Passing the second superheated steam into the cracking reactor (300), and the second superheated steam deoxidizes and supplies heat to the cracking reactor (300);
    将所述裂解反应器(300)中的第二过热蒸汽通入到干燥器(200)中,所述第二过热蒸汽对所述干燥器(200)进行除氧处理和预热;passing the second superheated steam in the cracking reactor (300) into the dryer (200), and the second superheated steam deoxidizes and preheats the dryer (200);
    将固体废弃物输送到所述干燥器(200)中进行干燥和预热,得到干燥固体废弃物;transporting the solid waste to the dryer (200) for drying and preheating to obtain dry solid waste;
    将所述干燥固体废弃物输送到所述裂解反应器(300)中进行裂解反应,得到固态产物和气态产物;The dry solid waste is transported to the cracking reactor (300) for cracking reaction to obtain solid product and gaseous product;
    将所述固态产物输送到废料收集系统中进行收集;conveying the solid product to a waste collection system for collection;
    将所述气态产物与所述第二过热蒸汽的混合气体通入到冷凝分离系统中进行冷凝和分离,得到液态轻质油、裂解气和冷凝水;Passing the mixed gas of the gaseous product and the second superheated steam into a condensation separation system for condensation and separation to obtain liquid light oil, cracked gas and condensed water;
    所述裂解气作为燃料被输送到燃气发生器(1200)燃烧,使所述燃气发生器(1200)加热水形成所述第一过热蒸汽,所述燃气发生器(1200)将所述第一过热蒸汽输送到所述过热器(1300)。The cracked gas is transported to a gas generator (1200) as fuel for combustion, so that the gas generator (1200) heats water to form the first superheated steam, and the gas generator (1200) heats the first superheated steam. Steam is sent to the superheater (1300).
PCT/CN2020/117607 2020-08-27 2020-09-25 Pyrolysis treatment system and method WO2022041371A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN202021829906.1 2020-08-27
CN202010877119.2 2020-08-27
CN202021829906.1U CN212833614U (en) 2020-08-27 2020-08-27 Cracking treatment system
CN202010877119.2A CN112094657A (en) 2020-08-27 2020-08-27 Cracking treatment system and method

Publications (1)

Publication Number Publication Date
WO2022041371A1 true WO2022041371A1 (en) 2022-03-03

Family

ID=80354425

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/117607 WO2022041371A1 (en) 2020-08-27 2020-09-25 Pyrolysis treatment system and method

Country Status (1)

Country Link
WO (1) WO2022041371A1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1331442A1 (en) * 2002-01-23 2003-07-30 S.T.M. Co., Ltd. Apparatus for thermal treatment using superheated steam
CN1890349A (en) * 2003-12-08 2007-01-03 株式会社Ipb Carbonization apparatus for producing activated carbon
CN102459511A (en) * 2009-05-07 2012-05-16 雷佩兹咨询金融创新-Lcfi Method and apparatus for the energy densification of a material in the form of divided solids, with a view to obtaining pyrolysis oils for energy purposes
CN102766475A (en) * 2012-07-05 2012-11-07 北京神雾环境能源科技集团股份有限公司 Method and system for performing drying and dry distillation on fluidized bed pulverized coal based on overheating steam medium
CN204702642U (en) * 2015-06-05 2015-10-14 李学文 A kind of continous way Thermal decomposition device for sludge

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1331442A1 (en) * 2002-01-23 2003-07-30 S.T.M. Co., Ltd. Apparatus for thermal treatment using superheated steam
CN1890349A (en) * 2003-12-08 2007-01-03 株式会社Ipb Carbonization apparatus for producing activated carbon
CN102459511A (en) * 2009-05-07 2012-05-16 雷佩兹咨询金融创新-Lcfi Method and apparatus for the energy densification of a material in the form of divided solids, with a view to obtaining pyrolysis oils for energy purposes
CN102766475A (en) * 2012-07-05 2012-11-07 北京神雾环境能源科技集团股份有限公司 Method and system for performing drying and dry distillation on fluidized bed pulverized coal based on overheating steam medium
CN204702642U (en) * 2015-06-05 2015-10-14 李学文 A kind of continous way Thermal decomposition device for sludge

Similar Documents

Publication Publication Date Title
CN103575068B (en) Lignite drying water recycling and drying tail gas recycling system
CN101831314B (en) Method for humidifying and drying coking coal in coke oven and equipment therefor
CN102311216B (en) Separated thermal cycle sludge dry method and device thereof
CN103288314B (en) Substance heat treatment separation and energy recovery system
CN102564095A (en) Lignite drying device by aid of low-pressure superheated steam and method
CN105737167B (en) Heat accumulating type rotating bed segmentation utilizes the method and system of carbonaceous organic material thermal decomposition product
WO2021174911A1 (en) Method for embedding waste-plastic oilification technology in garbage incineration
CN1015202B (en) Refuse incineration system
CN103807868A (en) Inner heating fluidized bed drying system applicable to brown coal air cooling generator set
CN203561148U (en) Lignite dry water recovering and dry tail gas recycling system
CN205328941U (en) Pyrolysis equipment
CN106673395A (en) Oily sludge carbonization treatment and heat recovery device and method
CN106766854A (en) A kind of brown coal drying and upgrading electricity generation system
KR101051093B1 (en) High Function Organic Sludge Dryer Using Water-In-oil Evaporation Technology at Normal Pressure
WO2022041371A1 (en) Pyrolysis treatment system and method
CN102492445A (en) Multi-pipe revolving low-temperature dry distillation technology of fine coal
CN205640923U (en) System for segmentation of heat accumulation formula revolving bed utilizes carbonaceous organic material thermal decomposition product
CN101613613B (en) Efficient heat energy utilization method used during fast thermal cracking of straw
CN112094657A (en) Cracking treatment system and method
CN105276969A (en) Exhaust gas water and waste heat recovery integrated power generation system capable of drying brown coal
CN212833614U (en) Cracking treatment system
CN205710581U (en) Organic waste fast pyrolysis systems
CN114477709A (en) Heavy metal sludge carbonization system not prone to blockage
CN107965747A (en) A kind of pre- heat utilization system of semicoke and technique
CN205102572U (en) Power generation system is synthesized with waste heat recovery to dry brown coal and weary air water

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20951039

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205 DATED 19.04.2023)