WO2022033376A1 - Atomization core, electronic atomization assembly, and electronic atomization device - Google Patents

Atomization core, electronic atomization assembly, and electronic atomization device Download PDF

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Publication number
WO2022033376A1
WO2022033376A1 PCT/CN2021/110627 CN2021110627W WO2022033376A1 WO 2022033376 A1 WO2022033376 A1 WO 2022033376A1 CN 2021110627 W CN2021110627 W CN 2021110627W WO 2022033376 A1 WO2022033376 A1 WO 2022033376A1
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WO
WIPO (PCT)
Prior art keywords
substrate
micro
heating element
atomizing core
grooves
Prior art date
Application number
PCT/CN2021/110627
Other languages
French (fr)
Chinese (zh)
Inventor
吕铭
石志强
蒋玥
Original Assignee
深圳麦克韦尔科技有限公司
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Application filed by 深圳麦克韦尔科技有限公司 filed Critical 深圳麦克韦尔科技有限公司
Publication of WO2022033376A1 publication Critical patent/WO2022033376A1/en
Priority to US18/166,564 priority Critical patent/US20230180840A1/en

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/48Fluid transfer means, e.g. pumps
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/42Cartridges or containers for inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/48Fluid transfer means, e.g. pumps
    • A24F40/485Valves; Apertures
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/50Control or monitoring

Definitions

  • the invention relates to the technical field of atomization tools, in particular to an atomization core, an electronic atomization component and an electronic atomization device.
  • electronic atomization devices are mostly used for smoking cessation.
  • the smoke produced by electronic atomization devices has a similar appearance and taste to cigarettes, but generally does not contain other harmful components such as tar and aerosols in cigarettes.
  • the electronic atomization device is mainly composed of electronic atomization components and power supply components.
  • the electronic atomization assembly contains an atomizing core.
  • the atomizing core is the core device for the electronic atomization device to generate atomized gas, and its atomization effect determines the quality and taste of the smoke.
  • Most of the early electronic atomization devices used a structure in which a metal heating wire is wound around a fiber rope as an atomizer, which is collectively referred to as a cotton core atomizer.
  • the atomizer of this structure requires the e-liquid to completely infiltrate the heat source, but the e-liquid will inevitably decrease with the increase of use time, and the phenomenon of dry burning, carbon deposition and burnt smell will gradually appear during use.
  • the structure of the atomizing core determines that the heating temperature is not uniform.
  • the temperature in the area next to the metal heating wire is very high.
  • the e-liquid here will undergo a cracking chemical reaction due to the high temperature, producing aldehydes and ketones that are harmful to the human body.
  • the atomizer is composed of two parts, a porous ceramic and a metal heating film: the ceramic is formed by sintering at high temperature, and many tiny pores are formed inside, and the average pore size is equivalent to one-fifth of the hair, similar to the honeycomb structure. Combining the metal heating film with the ceramic substrate with micropores all over it forms a ceramic atomizing component. Using surface tension and capillary action, the e-liquid can penetrate into the atomizer uniformly and transfer to the surface of the atomizer. During the working process, the heating film generates heat after being energized, and instantly heats the liquid stored in the porous ceramic substrate to form an aerosol.
  • the structure of the ceramic atomizing core determines that the e-liquid must pass through the tortuous flow channels in the ceramic substrate before it can be transferred from the e-liquid tank to the metal heating film.
  • the flow channel structure in the porous ceramic obtained by high temperature sintering is difficult to precisely control, and the pores If the throat diameter is too small, it will prevent the e-liquid from passing through, and if the diameter is too large, the atomizer will leak oil.
  • the structure of porous ceramics is similar to molecular sieves, which can adsorb and filter the e-liquid containing various components of flavors and fragrances, which affects the mass transfer process of e-liquid. The efficiency is low, which ultimately reduces the experience of using the appliance.
  • porous ceramics are less structurally stable, with significantly lower structural strength than dense substrates, and less reliable in the thermal cycling environment required by atomizers.
  • the metal wire or metal film as the heat source will be in direct contact with the e-liquid.
  • the chemical stability of metal materials is poor, and there are potential safety hazards in the long-term contact of e-liquid with metal, especially when heated at high temperature.
  • the technical problem mainly solved by the present invention is: to provide an atomizing core, an electronic atomizing assembly and an electronic atomizing device, which solves the uneven heating of the current cotton core atomizer and ceramic atomizer, resulting in harmful production of e-liquid
  • the gas, and the e-liquid flow channel on the ceramic substrate are difficult to control and have poor reliability.
  • a technical solution adopted in the present invention is to provide an atomizing core for heating the atomized aerosol to generate a matrix, and the atomizing core comprises:
  • a first substrate includes a first surface and a second surface opposite to the first surface, wherein a first microgroove array is provided on the first surface, and the first microgroove array includes a plurality of first a micro-groove, the first micro-groove is used to guide the aerosol-generating substrate, and the material of the first substrate is a dense material;
  • a first heating element disposed on the second surface, is used for heating the first substrate to atomize the aerosol-generating matrix in the first microgroove.
  • the width of the first micro groove is less than 0.3mm, and the depth is less than 0.3mm.
  • the cross section of the first micro groove is V-shaped.
  • the first micro groove is a blind groove.
  • the first heating element heats the first substrate, a temperature field is generated, and the first microgrooves with different densities are arranged corresponding to different temperature regions.
  • the atomizing core further includes:
  • the second substrate includes a third surface and a fourth surface opposite to the third surface, wherein the third surface is provided with a second micro-groove array, and the second micro-groove array includes a plurality of second micro-grooves groove;
  • first substrate and the second substrate are stacked and disposed, and the second surface and the fourth surface are attached, so that the first heating element is disposed on the first substrate and the first substrate. between the two substrates.
  • the atomizing core further includes:
  • the second substrate includes a third surface and a fourth surface opposite to the third surface, wherein the third surface is provided with a second micro-groove array, and the second micro-groove array includes a plurality of second micro-grooves ;
  • the first substrate and the second substrate are stacked and disposed, and the first surface is attached to the third surface, so that the first heating element is disposed on the first substrate away from the first heating element. two sides of the substrate.
  • the atomizing core further includes:
  • a second heating element attached to the fourth surface for heating the second substrate
  • first heating element and the second heating element are controlled and operated by different driving mechanisms, and the plurality of first micro-grooves and the plurality of second micro-grooves are not communicated with each other.
  • the plurality of first capillary channels are arranged in parallel and spaced apart
  • the plurality of second micro-grooves are arranged in parallel and spaced apart
  • the plurality of first micro-grooves and the plurality of second micro-grooves are in cross-connection with each other.
  • the first surface is divided into a first area and a second area adjacent to the first area, the plurality of first microgrooves extend from the first area to the second area, the The second surface includes a third area corresponding to the first area, and the first heating element is only disposed and covered on the third area.
  • the present application also provides an electronic atomization assembly, the electronic atomization assembly includes a liquid storage chamber and the atomizing core according to any one of the above.
  • the plurality of first microgrooves are arranged in parallel and spaced apart;
  • the liquid storage chamber includes a first liquid storage chamber and a second liquid storage chamber which are arranged at both ends of the plurality of first microgrooves at intervals, and the first liquid storage chamber
  • the aerosol-generating matrix in the liquid storage chamber and the second liquid storage chamber diffuses from both ends of the plurality of first micro grooves to the middle;
  • the first heating element is arranged on the second surface and the plurality of The position corresponding to the middle of the first micro groove.
  • the plurality of first micro-grooves diffuse and extend from the center to the periphery; the liquid storage cavity is disposed corresponding to the center, and the aerosol-generating matrix in the liquid-storage cavity extends along the plurality of first micro-grooves from The center spreads to the periphery; the first heating element is arranged on the second surface and is arranged around the liquid storage cavity.
  • the present application also provides an electronic atomization device, the electronic atomization device includes a power supply assembly and the electronic atomization assembly as described above.
  • the beneficial effects of the atomizing core, the electronic atomizing assembly and the electronic atomizing device of the present invention are as follows: the substrate is made of dense material, and the heating element and the liquid to be atomized are located in two different parts of the atomizing core, respectively.
  • the side part of the pod is not in contact at all, so there will be no deterioration of e-liquid due to long-term storage during use, no heavy metal elements will appear during the atomization process, and the safety is higher.
  • Fig. 1 is the front structure schematic diagram of atomizing core of the present invention
  • Fig. 2 is the structural representation of the first embodiment of the atomizing core of the present invention
  • Fig. 3 is the rear view of Fig. 1;
  • FIG. 4 is a schematic diagram of a first capillary channel whose ends are not flush with the first substrate;
  • FIG. 5 is a schematic structural diagram of another embodiment of the first heating element
  • Fig. 6 is the structural representation of the first capillary channel
  • Fig. 7 is the structural representation of the second embodiment of the atomizing core of the present invention.
  • Embodiment 8 is a schematic structural diagram of Embodiment 3 of the atomizing core of the present invention.
  • Embodiment 4 of the atomizing core of the present invention is a schematic structural diagram of Embodiment 4 of the atomizing core of the present invention.
  • Embodiment 5 of the atomizing core of the present invention.
  • FIG. 11 is a schematic structural diagram of another embodiment of the first capillary channel
  • FIG. 12 is a schematic diagram of a first side surface of another first substrate
  • FIG. 13 is a schematic diagram of another second side surface of the first substrate
  • Figure 14 is a side view of the atomizing core
  • 15 is a schematic front view of the structure of the first embodiment of the electronic atomization assembly of the present invention.
  • 16 is a schematic structural diagram of another embodiment of the electronic atomization assembly of the present invention.
  • FIG. 17 is a schematic structural diagram of the electronic atomization device of the present invention.
  • All directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship between various components under a certain posture (as shown in the accompanying drawings). , motion situation, etc., if the specific posture changes, the directional indication also changes accordingly.
  • the terms “first”, “second”, etc. in this application are used to distinguish different objects, rather than to describe a specific order.
  • the terms “comprising” and “having” and any variations thereof are intended to cover non-exclusive inclusion.
  • a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes unlisted steps or units, or optionally also includes For other steps or units inherent to these processes, methods, products or devices.
  • Fig. 1 is a schematic view of the front structure of the atomizing core of the present invention
  • Fig. 2 is a schematic view of the structure of the first embodiment of the atomizing core of the present invention
  • Fig. 3 is a back view of Fig.
  • the substrate for generating aerosol by heating and atomizing includes: a first substrate 1, including a first surface 10 and a second surface 20 opposite to the first surface 10, wherein the first surface 10 is provided with a first microgroove array 11 , the first micro-groove array 11 includes a plurality of first micro-grooves 12, the first micro-grooves 12 are used to conduct the flow of the aerosol-generating substrate 100 (see FIG.
  • the heating element 2 is disposed on the second surface 20 for heating the first substrate 1 so that the aerosol-generating substrate 100 is atomized by the first micro-grooves 12 .
  • the first substrate 1 is used as the substrate of the atomization component.
  • a first microgroove array 11 is arranged on the first surface 10 of the first substrate 1 to guide the aerosol generation substrate 100.
  • the second surface 20 of the back is provided with a first heating element 2, which makes the first substrate 1 generate heat during use, and the heat energy is quickly transferred to the aerosol-generating matrix 100 in the first micro-groove array 11 through the first substrate 1, so that the aerosol is generated.
  • the sol-generating substrate 100 is atomized.
  • the aerosol-generating substrate 100 may be e-liquid, health and medical atomization agent or chemical agent, etc. In this application, the aerosol-generating substrate 100 is e-liquid as an example for specific description.
  • the first micro-groove array 11 in the present application includes a plurality of first micro-grooves 12 , and the first micro-grooves 12 are capillary channels, which utilize capillary action under the combined action of the surface tension, cohesion and adhesion of the aerosol-generating substrate 100 , so that the aerosol-generating substrate 100 can diffuse along the first microgrooves 12 in the smaller diameter first microgrooves 12 .
  • the aerosol-generating substrate 100 can also spread from the bottom to the top along the first micro-grooves 12 and rise to a certain height, so that the aerosol-generating substrates in the first micro-grooves 12 can be generated. 100 for atomization.
  • the material of the first substrate 1 in the present application is made of a dense material.
  • the material of the first substrate 1 is a dense insulating material or a semiconductor material.
  • the material of the first substrate 1 can be selected from glass, quartz, zirconia, alumina, silicon carbide or nitrogen Aluminum.
  • the material of the first substrate 1 can be selected from silicon or gallium arsenide.
  • the above-mentioned first substrate 1 is made of dense materials with high strength, and the aerosol-generating matrix 100 cannot penetrate through the first substrate 1 to the side where the first heating element 2 is arranged, and will not cause the porous ceramic substrate to heat up. Safety issues that may drop powder during the cycle.
  • the atomizing core of the above materials is used to atomize the e-liquid, there is no adsorption and filtration of various solutes such as essence, fragrance, nicotine and so on in the e-liquid, which can restore the aroma of e-liquid to the greatest extent, and improve the taste and nicotine. transmission efficiency.
  • the first heating element 2 is a thin-film sheet-like structure, which is closely attached to the first substrate 1, and a metal heating film with a uniform shape is prepared on the sheet structure. more uniform temperature field.
  • the plurality of first micro-grooves 12 of the atomizing core are evenly distributed on the first substrate 1 to ensure that each first micro-groove 12 is uniformly heated during use.
  • the heat source is a linear metal wire or metal film, which cannot achieve a uniform temperature field.
  • the temperature in the high temperature area is often far beyond the boiling point of the smoke oil. The above setting can avoid the cracking chemical reaction of the e-liquid due to the uneven heating temperature of the atomizer, and the generation of aldehyde and ketone gases that are harmful to the human body.
  • the plurality of first micro-grooves 12 are arranged in parallel and spaced apart, and extend from one end of the first substrate 1 to the opposite end. Of course, both ends of the first micro-grooves 12 may not be flush with the ends of the first substrate 1 , as shown in FIG. 4 .
  • the width of the plurality of first micro-grooves 12 is less than 0.3 mm and the depth is less than 0.3 mm, so that the first micro-grooves 12 can realize capillary action.
  • the shape of the first heating element 2 in the present application is shown in FIG. 3 or FIG. 5 .
  • the first heating element 2 can be concentrated in the middle of the upper half of the first substrate 1 , as shown in FIG. 5 , which is a schematic structural diagram of another embodiment of the first heating element. 2 can be concentrated in the middle of the upper half of the first substrate 1 or cover the entire upper half of the first substrate 1, the difference is that the first heating element 2 in FIG.
  • the continuous heating of the film achieves a uniform temperature field, so that the aerosol-generating substrate 100 is uniformly heated.
  • the cross-sectional shape of the first micro-grooves 12 is arc shape, V shape or rectangle.
  • the function of the first micro-groove 12 is not only to transmit the aerosol-generating matrix 100 to the atomizing end of the first substrate 1, but also to perform a storage function. in slot 12.
  • the aerosol-generating substrate 100 stored in the first micro-groove 12 is firstly atomized, and the size of the first micro-groove 12 is positively related to the storage capacity of the aerosol-generating substrate 100 and the atomization amount.
  • Fig. 6 is the structural representation of the first capillary channel, the cross section of the first micro-groove 12 is V-shaped, and the first micro-groove 12 is a blind groove.
  • the storage volume V0 of the aerosol-generating matrix 100 in a single first micro-groove 12 is determined by the geometric size of the micro-grooves and the number n of the first micro-grooves 12.
  • the shape of the first micro-grooves 12 is V-shaped as For example, the length of the first substrate 1 is L, the length of the first micro groove 12 is l, the depth is h, and the width is w.
  • the e-liquid stored in the first micro-slot 12 is preferentially vaporized, and at the same time, the aerosol-generating substrate 100 is continuously supplied from the storage bin to the heating end through the first micro-slot 12 .
  • the flow of the aerosol-generating matrix 100 in the first microchannel 12 can be calculated according to the Washburn equation, z is the distance traveled by the aerosol-generating matrix 100, ⁇ is the surface tension, ⁇ is the viscosity of the aerosol-generating matrix 100, and r is the capillary channel The radius, ⁇ is the contact angle of the aerosol-generating matrix 100 to the material of the first substrate 1 , and t is the time.
  • the flow rate of a single first micro-groove 12 in unit atomization time is:
  • the total atomized volume of the aerosol-generating substrate 100 is:
  • the materials of the aerosol-generating substrate 100 and the first substrate 1 are determined, ⁇ , ⁇ , and ⁇ remain unchanged, and the atomization amount of the aerosol-generating substrate 100 is only related to the geometry of the first micro-grooves 12 and the atomization time.
  • the total atomization amount can be precisely controlled.
  • the first substrate 1 is made of dense material and is formed by photolithography etching, laser etching, nano-imprinting or plasma etching, and the size and shape of the first micro-grooves 12 can be precisely controlled, so that a plurality of first micro-grooves 12
  • the size and shape of the atomizer are highly consistent, so as to accurately control the total atomization amount when the atomizer is working, which is convenient for large-scale manufacturing and achieves ultra-high consistency and stability of product performance.
  • the first heating element 2 generates a temperature field when heating the first substrate 1, and the first micro-grooves 12 with different densities are arranged corresponding to different temperature regions. It can be understood that when the density of the first micro-grooves 12 is relatively When the temperature is large, the temperature in the temperature field is relatively high, and when the density of the first microgrooves 12 is small, the temperature in the temperature field is relatively low. Different aerosol-generating substrates have different atomization temperatures, and for different aerosol-generating substrates and different atomization amount requirements, the density of the first microgroove 12 can be changed to meet different usage requirements.
  • the first substrate 1 of the above-mentioned atomizing core is made of dense material, so that the first heating element 2 and the aerosol generating substrate 100 are located on two different sides of the atomizing core respectively, and the two are not in contact at all. There will be no deterioration of e-liquid due to long-term storage, no heavy metal elements will appear during the atomization process, and the safety is higher.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • FIG. 7 is a schematic structural diagram of Embodiment 2 of the atomizing core of the present invention.
  • the atomizing core in this embodiment further includes a second substrate 3 .
  • the second substrate 3 including a third surface 30 and a fourth surface 40 opposite to the third surface 30, wherein the third surface 30 is provided with a second microgroove array 31, and the second microgroove array 31 includes a plurality of second microgrooves 32; wherein , the first substrate 1 and the second substrate 3 are stacked and disposed, and the second surface 20 and the fourth surface 40 are attached, so that the first heating element 2 is disposed between the first substrate 1 and the second substrate 3 .
  • the shapes and settings of the second substrate 3 , the second micro-groove array 31 and the second micro-groove 32 in this embodiment are the same as those of the first substrate 1 , the first micro-groove array 11 and the first micro-groove 12 respectively.
  • the heating element 2 is fixed between the first substrate 1 and the second substrate 3, and both the first substrate 1 and the second substrate 3 are heated by the first heating element 2, so that the amount of smoke generated by the atomizing core is more, and the atomization higher efficiency.
  • the material of the second substrate 3 is the same as that of the first substrate 1 .
  • the cross-sectional shape and length of the second micro-grooves 32 are the same as those of the first micro-grooves 12 , and the extending directions of the second micro-grooves 32 and the first micro-grooves 12 are the same.
  • the atomizing core in this embodiment further includes a second substrate 3 .
  • the second substrate 3 includes a third surface 30 and a fourth surface 40 opposite to the third surface 30 .
  • the three surfaces 30 are provided with a second micro-groove array 31
  • the second micro-groove array 31 includes a plurality of second micro-grooves 32 ; wherein the first substrate 1 and the second substrate 3 are stacked, and the first surface 10 and the third surface 30 By bonding, the first heating element 2 is disposed on the side of the first substrate 1 away from the second substrate 3 .
  • first heating element 2 is disposed on the outside of the first substrate 1 and the second substrate 3, so that the first micro-groove array 11 and the second micro-groove array 31 are located on the outer side of the atomizing core. In the middle, the first heating element 2 still heats the first microgroove array 11 and the second microgroove array 31 simultaneously.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • FIG. 9 is a schematic structural diagram of the fourth embodiment of the atomizing core of the present invention.
  • the atomizing core in this embodiment may further include a second heating element 4 .
  • the two heating elements 4 are attached to the fourth surface 40 for heating the second substrate 3 .
  • the difference between this embodiment and the third embodiment is that the second heating element 4 is arranged on the second substrate 3, so that a heating element is provided on the outer sides of the first substrate 1 and the second substrate 3, and the first heating element 2 and The second heating element 4 heats the first microgroove array 11 and the second microgroove array 31 respectively.
  • the first micro-groove array 11 and the second micro-groove array 31 are still located in the middle of the atomizing core.
  • the first heating element 2 and the second heating element 4 may be controlled to operate by one or different drive mechanisms.
  • Embodiment 5 is a diagrammatic representation of Embodiment 5:
  • FIG. 10 which is a schematic structural diagram of the fifth embodiment of the atomizing core of the present invention
  • the difference between this embodiment and the fourth embodiment is that the first heating element 2 and the second heating element 4 are driven by different The mechanism controls the operation, and the plurality of first microgrooves 12 and the plurality of second microgrooves 32 are not communicated with each other.
  • the plurality of first micro-grooves 12 are arranged in parallel and spaced apart
  • the plurality of second micro-grooves 32 are also arranged in parallel and spaced apart
  • the plurality of first micro-grooves 12 and the plurality of second micro-grooves 32 are arranged parallel to each other and offset, so that the The plurality of first microgrooves 12 and the plurality of second microgrooves 32 are not communicated with each other.
  • the first heating element 2 or the second heating element 4 can be controlled to be used alone or to work simultaneously according to the demand for the amount of smoke of different atomizer products. At the same time, the user can adjust the amount of smoke according to the needs of use.
  • the shape of the first micro-grooves 12 in the present application can also have various forms, one of which is as shown in FIG. Arranged on the first substrate 1, the directions of the plurality of liquid flow channels are the same. Another form is shown in FIG. 8 , and FIG. 11 is a schematic structural diagram of another embodiment of the first capillary channel, where a plurality of first microgrooves 12 and a plurality of second microgrooves 32 are provided, and a plurality of first microgrooves 12 are provided.
  • a plurality of second microgrooves 32 are arranged in parallel and at intervals, a plurality of first microgrooves 12 and a plurality of second microgrooves 32 are perpendicular to each other and cross-connected, a plurality of first microgrooves 12 and a plurality of second A plurality of liquid flow channels are respectively formed between the microgrooves 32, and the liquid flow channels are in a connected state.
  • FIG. 12 is a schematic diagram of another first side of the first substrate
  • FIG. 13 is a schematic diagram of another second side of the first substrate.
  • the first substrate 1 is provided with a hole-like structure communicated in the middle, wherein one side of the structure is a vertical groove, and the other side is a horizontal groove.
  • the first substrate 1 is heated by the sheet-like first heating element 2 .
  • FIG. 14 is a side view of the atomizing core.
  • the first surface 10 in the present application is divided into a first region 50 and a second region 60 adjacent to the first region 50 .
  • the plurality of first microgrooves 12 extend from the first region 50 to the second region 60 .
  • the second surface 20 includes a third area 70 corresponding to the first area 50 , and the first heating element 2 is only disposed on and covers the third area 70 .
  • the first substrate 1 in the present application is only partially infiltrated in the aerosol-generating substrate 100 , that is, the above-mentioned second region is infiltrated in the aerosol-generating substrate 100 .
  • the first region and the third region are not in direct contact with the aerosol-generating substrate 100 in the liquid reservoir.
  • the aerosol-generating substrate 100 rises from the second region to the first region through capillary action, and the third region corresponding to the first region conducts the heat generated by the first heating element 2 to atomize the aerosol-generating substrate 100 .
  • the first heating element 2 covers part or all of the third region that is not infiltrated in the aerosol generating substrate 100 .
  • FIG. 15 is a schematic diagram of the front structure of the first embodiment of the electronic atomization assembly of the present invention, and the electronic atomization assembly includes the liquid storage chamber 5 and the above-mentioned The liquid storage chamber 5 is used to store the aerosol generating substrate 100.
  • part of the atomizing core is infiltrated in the aerosol-generating matrix 100 in the liquid storage chamber 5 , specifically, the second region of the first surface 10 is infiltrated in the aerosol-generating matrix 100 , and the second region of the first surface 10 is infiltrated in the aerosol-generating matrix 100
  • the first region is not in contact with the aerosol-generating substrate 100
  • the third region corresponding to the first region is also not in contact with the aerosol-generating substrate 100, so that the first heating element 2 located in the third region is separated from the aerosol-generating substrate 100 , to avoid the deterioration of the aerosol-generating substrate 100 caused by the long-term infiltration of the first heating element 2 in the aerosol-generating substrate 100 .
  • one end of the atomizing core is inserted into the liquid storage chamber 5, and the aerosol generating substrate 100 rises from one end of the first micro groove 12 to perform atomization.
  • FIG. 16 is a schematic structural diagram of another embodiment of the electronic atomization assembly of the present invention.
  • the plurality of first micro-grooves 12 are arranged in parallel and at intervals;
  • the aerosol-generating substrates 100 in the first liquid storage chambers 51 and the second liquid storage chambers 52 are generated from the plurality of first micro grooves 12
  • the two ends of the first heating element 2 are arranged on the second surface 20 at the position corresponding to the middle of the plurality of first micro-grooves 12 .
  • the electronic atomization assembly in this embodiment includes two liquid storage chambers, a first liquid storage chamber 51 and a second liquid storage chamber 52, which are respectively located at both ends of the first micro groove 12, so that the aerosol generating matrix 100 can be formed from both ends of the It diffuses to the middle, and is heated and atomized by the first heating element 2 located in the middle.
  • the plurality of first micro-grooves 12 extend from the center to the periphery; the liquid storage chamber 5 is arranged corresponding to the center, and the aerosol-generating matrix 100 in the liquid storage chamber 5 extends from the center along the plurality of first micro-grooves 12 . Diffusion to the surroundings; the first heating element 2 is arranged on the second surface 20 and is arranged around the liquid storage cavity 5 .
  • the arrangement of the liquid storage chamber 5 in this embodiment is opposite to that of the above-mentioned embodiment.
  • the liquid storage chamber 5 is located at the center of the plurality of first micro-grooves 12, and spreads from the center to the surrounding during use.
  • the first heating element 2 is arranged in the liquid storage chamber. Cavity 5 around.
  • the present application also provides a method for manufacturing an electronic atomization assembly, and the method for manufacturing the electronic atomization assembly includes the following steps:
  • a first microgroove array 11 having a plurality of identical first microgrooves 12 is prepared on the first surface 10 of the first substrate 1, and the plurality of first microgrooves 12 are uniformly distributed on the first substrate 1;
  • the first heating element 2 is closely attached to the second surface 20 on the first substrate 1;
  • a portion of the first microgroove array 11 is soaked in the aerosol-generating matrix 100 .
  • the first microgrooves 12 are prepared and formed by photolithography etching, laser etching, nanoimprinting or plasma etching.
  • the first heating element 2 is prepared and formed by magnetron sputtering, evaporation or ion plating, or is formed by high-temperature sintering after screen printing or inkjet printing of electronic paste.
  • the above-mentioned manufacturing method also includes:
  • the first heating element 2 is fixed between the closely attached first substrate 1 and the second substrate 3 .
  • the first heating element 2 simultaneously heats the first substrate 1 and the second substrate 3 .
  • the above-mentioned manufacturing method also includes:
  • the first substrate 1 and the second substrate 3 are closely attached;
  • the first heating element 2 and the second heating element 4 are respectively attached to the first substrate 1 and the second substrate 3 .
  • the first heating element 2 and the second heating element 4 respectively heat the first substrate 1 and the second substrate 3 .
  • the present application also provides an electronic atomization device.
  • the electronic atomization device includes a power supply assembly 6 and the above electronic atomization assembly.
  • the substrate is made of dense material, the heating element and the liquid to be atomized are located on two different sides of the atomization core, and the two are not in contact at all.
  • the heating element and the liquid to be atomized are located on two different sides of the atomization core, and the two are not in contact at all.

Abstract

Disclosed in the present invention is an atomization core, for use in heating and atomizing an aerosol generating matrix. The atomization core comprises a first substrate and a first heating member. The first substrate comprises a first surface and a second surface facing away from the first surface; a first microchannel array is provided on the first surface; the first microchannel array comprises multiple first microchannels; the first microchannels are used for flow guiding of the aerosol generating matrix; the first substrate is made of a dense material. The first heating member is provided on the second surface and is used for heating the first substrate to atomize the aerosol generating matrix in the first microchannels. According to the atomization core, the electronic atomization assembly, and the electronic atomization device in the present invention, the substrate is made of a dense material, and the heating member and a liquid to be atomized are respectively located at two different side portions of the atomization core and do not contact each other at all; during use, e-liquid deterioration caused by long-term storage would not occur, and no heavy metal elements will appear during atomization, thus achieving higher safety.

Description

雾化芯、电子雾化组件及电子雾化装置Atomizing core, electronic atomizing component and electronic atomizing device
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请基于2020年08月10日提交的中国专利申请202010795986.1主张其优先权,此处通过参照引入其全部的记载内容。This application claims priority based on Chinese patent application 202010795986.1 filed on August 10, 2020, the entire contents of which are incorporated herein by reference.
【技术领域】【Technical field】
本发明涉及雾化工具技术领域,特别是涉及一种雾化芯、电子雾化组件及电子雾化装置。The invention relates to the technical field of atomization tools, in particular to an atomization core, an electronic atomization component and an electronic atomization device.
【背景技术】【Background technique】
电子雾化装置作为替代香烟用品,多用于戒烟。电子雾化装置产生的烟雾具有与香烟相似的外观和味道,但一般不含香烟中的焦油、悬浮微粒等其他有害成分。As an alternative to cigarettes, electronic atomization devices are mostly used for smoking cessation. The smoke produced by electronic atomization devices has a similar appearance and taste to cigarettes, but generally does not contain other harmful components such as tar and aerosols in cigarettes.
电子雾化装置主要由电子雾化组件和电源组件构成。电子雾化组件内包含雾化芯,雾化芯作为电子雾化装置产生雾化气体的核心装置,其雾化效果决定了烟雾的质量与口感。早期的电子雾化装置大多以金属发热丝缠绕纤维绳的结构作为雾化器,统称为棉芯雾化器。这种结构的雾化器要求烟油完全浸润发热源,但烟油会随使用时间的增加而不可避免地减少,使用中逐渐出现干烧、积碳和焦糊味等现象。另外雾化芯的结构决定了其加热温度不均匀,紧临金属发热丝的区域温度非常高,此处的烟油会因温度过高发生裂解化学反应,产生对人体有害的醛酮类气体。The electronic atomization device is mainly composed of electronic atomization components and power supply components. The electronic atomization assembly contains an atomizing core. The atomizing core is the core device for the electronic atomization device to generate atomized gas, and its atomization effect determines the quality and taste of the smoke. Most of the early electronic atomization devices used a structure in which a metal heating wire is wound around a fiber rope as an atomizer, which is collectively referred to as a cotton core atomizer. The atomizer of this structure requires the e-liquid to completely infiltrate the heat source, but the e-liquid will inevitably decrease with the increase of use time, and the phenomenon of dry burning, carbon deposition and burnt smell will gradually appear during use. In addition, the structure of the atomizing core determines that the heating temperature is not uniform. The temperature in the area next to the metal heating wire is very high. The e-liquid here will undergo a cracking chemical reaction due to the high temperature, producing aldehydes and ketones that are harmful to the human body.
针对发热丝缠绕纤维绳雾化器的弊端,出现了陶瓷雾化器产品。该雾化器由多孔陶瓷和金属发热膜两部分构成:陶瓷经过高温烧结成形,在内部形成了很多细小的微孔,其平均孔径相当于头发丝的五分之一,类似蜂窝结构。将金属发热膜与遍布微孔的陶瓷基板相结合,就组成了陶瓷雾化组件。利用表面张力和毛细作用,烟油可以均匀地渗入到雾化器中,并传输至雾化器表面。在工作过程中,发热膜通电后发热,把储 存在多孔陶瓷基板中的液体即时加热形成气溶胶。In view of the disadvantages of the heating wire wound fiber rope atomizer, ceramic atomizer products have appeared. The atomizer is composed of two parts, a porous ceramic and a metal heating film: the ceramic is formed by sintering at high temperature, and many tiny pores are formed inside, and the average pore size is equivalent to one-fifth of the hair, similar to the honeycomb structure. Combining the metal heating film with the ceramic substrate with micropores all over it forms a ceramic atomizing component. Using surface tension and capillary action, the e-liquid can penetrate into the atomizer uniformly and transfer to the surface of the atomizer. During the working process, the heating film generates heat after being energized, and instantly heats the liquid stored in the porous ceramic substrate to form an aerosol.
陶瓷雾化芯的结构决定了烟油要通过陶瓷基板中蜿蜒曲折的流道,才能从烟油仓传输至金属发热膜,而这种高温烧结得到的多孔陶瓷中流道结构难以精确控制,孔喉直径太小则会阻止烟油通过,直径太大则会导致雾化器漏油。其次,多孔陶瓷的结构类似分子筛,会对含有香精、香料多种成分的烟油进行吸附和过滤,影响烟油的传质过程,雾化过程中烟油香气的还原度较差,尼古丁的传输效率较低,最终降低器具使用的体验感。最后,多孔陶瓷的结构稳定性较差,结构强度明现低于致密基板,在雾化器所需的热循环环境中可靠性较低。The structure of the ceramic atomizing core determines that the e-liquid must pass through the tortuous flow channels in the ceramic substrate before it can be transferred from the e-liquid tank to the metal heating film. However, the flow channel structure in the porous ceramic obtained by high temperature sintering is difficult to precisely control, and the pores If the throat diameter is too small, it will prevent the e-liquid from passing through, and if the diameter is too large, the atomizer will leak oil. Secondly, the structure of porous ceramics is similar to molecular sieves, which can adsorb and filter the e-liquid containing various components of flavors and fragrances, which affects the mass transfer process of e-liquid. The efficiency is low, which ultimately reduces the experience of using the appliance. Finally, porous ceramics are less structurally stable, with significantly lower structural strength than dense substrates, and less reliable in the thermal cycling environment required by atomizers.
另外,不论是棉芯雾化器或是陶瓷雾化器,作为发热源的金属丝或金属膜都会跟烟油直接接触。金属材料的化学稳定性较差,烟油长期与金属接触存在潜在的安全性隐患,特别是高温加热时。In addition, whether it is a cotton wick atomizer or a ceramic atomizer, the metal wire or metal film as the heat source will be in direct contact with the e-liquid. The chemical stability of metal materials is poor, and there are potential safety hazards in the long-term contact of e-liquid with metal, especially when heated at high temperature.
【发明内容】[Content of the invention]
本发明主要解决的技术问题是:提供一种雾化芯、电子雾化组件及电子雾化装置,解决目前的棉芯雾化器和陶瓷雾化器存在的加热不均匀,导致烟油产生有害气体,以及陶瓷基板上烟油流道难以控制,可靠性差的问题。The technical problem mainly solved by the present invention is: to provide an atomizing core, an electronic atomizing assembly and an electronic atomizing device, which solves the uneven heating of the current cotton core atomizer and ceramic atomizer, resulting in harmful production of e-liquid The gas, and the e-liquid flow channel on the ceramic substrate are difficult to control and have poor reliability.
为解决上述技术问题,本发明采用的一个技术方案是:提供一种雾化芯,用于加热雾化气溶胶生成基质,所述雾化芯包括:In order to solve the above-mentioned technical problems, a technical solution adopted in the present invention is to provide an atomizing core for heating the atomized aerosol to generate a matrix, and the atomizing core comprises:
第一基板,包括第一表面以及与所述第一表面相背的第二表面,其中,所述第一表面上设有第一微槽阵列,所述第一微槽阵列包括多个第一微槽,所述第一微槽用于对气溶胶生成基质进行导流,所述第一基板的材料为致密材料;A first substrate includes a first surface and a second surface opposite to the first surface, wherein a first microgroove array is provided on the first surface, and the first microgroove array includes a plurality of first a micro-groove, the first micro-groove is used to guide the aerosol-generating substrate, and the material of the first substrate is a dense material;
第一加热件,设置在所述第二表面,用于对所述第一基板进行加热,以使所述第一微槽内的气溶胶生成基质雾化。A first heating element, disposed on the second surface, is used for heating the first substrate to atomize the aerosol-generating matrix in the first microgroove.
其中,所述第一微槽的宽度小于0.3mm,深度小于0.3mm。Wherein, the width of the first micro groove is less than 0.3mm, and the depth is less than 0.3mm.
其中,所述第一微槽的横截面为V型形状。Wherein, the cross section of the first micro groove is V-shaped.
其中,所述第一微槽为盲槽。Wherein, the first micro groove is a blind groove.
其中,所述第一加热件加热所述第一基板时产生温度场,对应不同的温度区域设置不同密度的所述第一微槽。Wherein, when the first heating element heats the first substrate, a temperature field is generated, and the first microgrooves with different densities are arranged corresponding to different temperature regions.
其中,所述雾化芯进一步包括:Wherein, the atomizing core further includes:
第二基板,包括第三表面以及与所述第三表面相背的第四表面,其中,所述第三表面设有第二微槽阵列,所述第二微槽阵列包含多个第二微槽;The second substrate includes a third surface and a fourth surface opposite to the third surface, wherein the third surface is provided with a second micro-groove array, and the second micro-groove array includes a plurality of second micro-grooves groove;
其中,所述第一基板与所述第二基板层叠设置,且所述第二表面与所述第四表面贴合,从而使所述第一加热件设置于所述第一基板与所述第二基板之间。Wherein, the first substrate and the second substrate are stacked and disposed, and the second surface and the fourth surface are attached, so that the first heating element is disposed on the first substrate and the first substrate. between the two substrates.
其中,所述雾化芯进一步包括:Wherein, the atomizing core further includes:
第二基板,包括第三表面以及与所述第三表面相对的第四表面,其中,所述第三表面设有第二微槽阵列,所述第二微槽阵列包含多个第二微槽;The second substrate includes a third surface and a fourth surface opposite to the third surface, wherein the third surface is provided with a second micro-groove array, and the second micro-groove array includes a plurality of second micro-grooves ;
其中,所述第一基板与所述第二基板层叠设置,所述第一表面与所述第三表面贴合,从而使所述第一加热件设置于所述第一基板上远离所述第二基板的一侧。Wherein, the first substrate and the second substrate are stacked and disposed, and the first surface is attached to the third surface, so that the first heating element is disposed on the first substrate away from the first heating element. two sides of the substrate.
其中,所述雾化芯进一步包括:Wherein, the atomizing core further includes:
第二加热件,贴合于所述第四表面,用于对所述第二基板进行加热;a second heating element attached to the fourth surface for heating the second substrate;
其中,所述第一加热件和所述第二加热件由不同的驱动机构控制运行,且所述多个第一微槽和所述多个第二微槽互不连通。Wherein, the first heating element and the second heating element are controlled and operated by different driving mechanisms, and the plurality of first micro-grooves and the plurality of second micro-grooves are not communicated with each other.
其中,所述多个第一毛细通道平行且间隔设置,所述多个第二微槽平行且间隔设置,所述多个第一微槽和所述多个第二微槽相互交叉连通。Wherein, the plurality of first capillary channels are arranged in parallel and spaced apart, the plurality of second micro-grooves are arranged in parallel and spaced apart, and the plurality of first micro-grooves and the plurality of second micro-grooves are in cross-connection with each other.
其中,所述第一表面分为第一区域以及与所述第一区域相邻的第二区域,所述多个第一微槽从所述第一区域延伸至所述第二区域,所述第二表面包括与所述第一区域对应的第三区域,所述第一加热件仅设置且覆盖于所述第三区域。Wherein, the first surface is divided into a first area and a second area adjacent to the first area, the plurality of first microgrooves extend from the first area to the second area, the The second surface includes a third area corresponding to the first area, and the first heating element is only disposed and covered on the third area.
为解决技术问题,本申请还提供一种电子雾化组件,所述电子雾化组件包括储液腔和如上述任一项所述的雾化芯。In order to solve the technical problem, the present application also provides an electronic atomization assembly, the electronic atomization assembly includes a liquid storage chamber and the atomizing core according to any one of the above.
其中,所述多个第一微槽平行且间隔设置;所述储液腔包括间隔设置于所述多个第一微槽两端的第一储液室和第二储液室,所述第一储液室和所述第二储液室内的气溶胶生成基质从所述多个第一微槽的两端向中部扩散;所述第一加热件设置于所述第二表面与所述多个第一微槽的中部对应的位置。Wherein, the plurality of first microgrooves are arranged in parallel and spaced apart; the liquid storage chamber includes a first liquid storage chamber and a second liquid storage chamber which are arranged at both ends of the plurality of first microgrooves at intervals, and the first liquid storage chamber The aerosol-generating matrix in the liquid storage chamber and the second liquid storage chamber diffuses from both ends of the plurality of first micro grooves to the middle; the first heating element is arranged on the second surface and the plurality of The position corresponding to the middle of the first micro groove.
其中,所述多个第一微槽从中心向周围扩散延伸;所述储液腔对应所述中心设置,所述储液腔内的气溶胶生成基质沿着所述多个第一微槽从中心向周围扩散;所述第一加热件设置于所述第二表面且环绕所述储液腔设置。Wherein, the plurality of first micro-grooves diffuse and extend from the center to the periphery; the liquid storage cavity is disposed corresponding to the center, and the aerosol-generating matrix in the liquid-storage cavity extends along the plurality of first micro-grooves from The center spreads to the periphery; the first heating element is arranged on the second surface and is arranged around the liquid storage cavity.
为解决技术问题,本申请还提供一种电子雾化装置,所述电子雾化装置包括电源组件和如上述所述的电子雾化组件。In order to solve the technical problem, the present application also provides an electronic atomization device, the electronic atomization device includes a power supply assembly and the electronic atomization assembly as described above.
与现有技术相比,本发明的雾化芯、电子雾化组件及电子雾化装置达到的有益效果为:基板采用致密材料,加热件与待雾化液体分别位于雾化芯的两个不同的侧部,两者完全不接触,在使用过程中不会出现长时间存储导致烟油变质的现象,雾化过程中不会出现重金属元素,安全性更高。Compared with the prior art, the beneficial effects of the atomizing core, the electronic atomizing assembly and the electronic atomizing device of the present invention are as follows: the substrate is made of dense material, and the heating element and the liquid to be atomized are located in two different parts of the atomizing core, respectively. The side part of the pod is not in contact at all, so there will be no deterioration of e-liquid due to long-term storage during use, no heavy metal elements will appear during the atomization process, and the safety is higher.
【附图说明】【Description of drawings】
为更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1是本发明雾化芯的正面结构示意图;Fig. 1 is the front structure schematic diagram of atomizing core of the present invention;
图2是本发明雾化芯的实施例一的结构示意图;Fig. 2 is the structural representation of the first embodiment of the atomizing core of the present invention;
图3是图1的背面视图;Fig. 3 is the rear view of Fig. 1;
图4是两端与第一基板不平齐的第一毛细通道的示意图;4 is a schematic diagram of a first capillary channel whose ends are not flush with the first substrate;
图5是第一加热件的另一实施例的结构示意图;5 is a schematic structural diagram of another embodiment of the first heating element;
图6是第一毛细通道的结构示意图;Fig. 6 is the structural representation of the first capillary channel;
图7是本发明雾化芯的实施例二的结构示意图;Fig. 7 is the structural representation of the second embodiment of the atomizing core of the present invention;
图8是本发明雾化芯的实施例三的结构示意图;8 is a schematic structural diagram of Embodiment 3 of the atomizing core of the present invention;
图9是本发明雾化芯的实施例四的结构示意图;9 is a schematic structural diagram of Embodiment 4 of the atomizing core of the present invention;
图10是本发明雾化芯的实施例五的结构示意图;10 is a schematic structural diagram of Embodiment 5 of the atomizing core of the present invention;
图11是第一毛细通道的另一实施例的结构示意图;11 is a schematic structural diagram of another embodiment of the first capillary channel;
图12为另一种第一基板第一侧面的示意图;12 is a schematic diagram of a first side surface of another first substrate;
图13为另一种第一基板第二侧面的示意图;13 is a schematic diagram of another second side surface of the first substrate;
图14是雾化芯的侧视图;Figure 14 is a side view of the atomizing core;
图15是本发明电子雾化组件的实施例一的正面结构示意图;15 is a schematic front view of the structure of the first embodiment of the electronic atomization assembly of the present invention;
图16是本发明电子雾化组件的另一实施例的结构示意图;16 is a schematic structural diagram of another embodiment of the electronic atomization assembly of the present invention;
图17是本发明电子雾化装置的结构示意图。FIG. 17 is a schematic structural diagram of the electronic atomization device of the present invention.
【具体实施方式】【detailed description】
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。本申请中的术语“第一”、“第二”等是用于区别不同对象,而不是用于描述特定顺序。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。All directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship between various components under a certain posture (as shown in the accompanying drawings). , motion situation, etc., if the specific posture changes, the directional indication also changes accordingly. The terms "first", "second", etc. in this application are used to distinguish different objects, rather than to describe a specific order. Furthermore, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes unlisted steps or units, or optionally also includes For other steps or units inherent to these processes, methods, products or devices.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥 的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor a separate or alternative embodiment that is mutually exclusive of other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
请参阅图1至图3,图1是本发明雾化芯的正面结构示意图,图2是本发明雾化芯的实施例一的结构示意图,图3是图1的背面视图,雾化芯用于加热雾化气溶胶生成基质,包括:第一基板1,包括第一表面10以及与第一表面10相背的第二表面20,其中,第一表面10上设有第一微槽阵列11,第一微槽阵列11包括多个第一微槽12,第一微槽12用于对气溶胶生成基质100(参阅图10)进行导流,第一基板1的材料为致密材料;第一加热件2,设置在第二表面20,用于对第一基板1进行加热,以使气溶胶生成基质100被雾化第一微槽12。第一基板1用于作为雾化组件的基板,在第一基板1的第一表面10上设置第一微槽阵列11,将气溶胶生成基质100导流,同时,在与第一表面10相背的第二表面20上设置有第一加热件2,使用过程中使第一基板1发热,热能通过第一基板1迅速传递至第一微槽阵列11内的气溶胶生成基质100,使气溶胶生成基质100被雾化。气溶胶生成基质100可以为烟油、健康与医疗雾化药剂或化学药剂等,本申请中将以气溶胶生成基质100为烟油为例进行具体说明。Please refer to Fig. 1 to Fig. 3, Fig. 1 is a schematic view of the front structure of the atomizing core of the present invention, Fig. 2 is a schematic view of the structure of the first embodiment of the atomizing core of the present invention, Fig. 3 is a back view of Fig. The substrate for generating aerosol by heating and atomizing includes: a first substrate 1, including a first surface 10 and a second surface 20 opposite to the first surface 10, wherein the first surface 10 is provided with a first microgroove array 11 , the first micro-groove array 11 includes a plurality of first micro-grooves 12, the first micro-grooves 12 are used to conduct the flow of the aerosol-generating substrate 100 (see FIG. 10 ), and the material of the first substrate 1 is a dense material; The heating element 2 is disposed on the second surface 20 for heating the first substrate 1 so that the aerosol-generating substrate 100 is atomized by the first micro-grooves 12 . The first substrate 1 is used as the substrate of the atomization component. A first microgroove array 11 is arranged on the first surface 10 of the first substrate 1 to guide the aerosol generation substrate 100. The second surface 20 of the back is provided with a first heating element 2, which makes the first substrate 1 generate heat during use, and the heat energy is quickly transferred to the aerosol-generating matrix 100 in the first micro-groove array 11 through the first substrate 1, so that the aerosol is generated. The sol-generating substrate 100 is atomized. The aerosol-generating substrate 100 may be e-liquid, health and medical atomization agent or chemical agent, etc. In this application, the aerosol-generating substrate 100 is e-liquid as an example for specific description.
本申请中的第一微槽阵列11包含多个第一微槽12,第一微槽12为毛细通道,利用毛细作用,在气溶胶生成基质100的表面张力、内聚力和附着力的共同作用下,使气溶胶生成基质100可以在较小直径的第一微槽12中沿着第一微槽12扩散。当第一基板1竖直放置,气溶胶生成基质100也可以沿着第一微槽12从底部向顶部扩散,并上升到一定的高度,从而可以对第一微槽12中的气溶胶生成基质100进行雾化。The first micro-groove array 11 in the present application includes a plurality of first micro-grooves 12 , and the first micro-grooves 12 are capillary channels, which utilize capillary action under the combined action of the surface tension, cohesion and adhesion of the aerosol-generating substrate 100 , so that the aerosol-generating substrate 100 can diffuse along the first microgrooves 12 in the smaller diameter first microgrooves 12 . When the first substrate 1 is placed vertically, the aerosol-generating substrate 100 can also spread from the bottom to the top along the first micro-grooves 12 and rise to a certain height, so that the aerosol-generating substrates in the first micro-grooves 12 can be generated. 100 for atomization.
为使气溶胶生成基质100不能通过第一基板1渗透到对侧,本申请中的第一基板1的材料采用致密材料制成。优选的,第一基板1的材质为致密的绝缘材料或半导体材料,具体的,当为绝缘材料时,第一基板1的材质可以选取为玻璃、石英、氧化锆、氧化铝、碳化硅或氮化铝。当为半导体材料时,第一基板1的材质可以选取为硅或砷化镓。上述第一基板1的材质均为致密材料,强度较高,气溶胶生成基质100不能通 过第一基板1渗透到设置有第一加热件2的一侧,不会产生多孔陶瓷材质的基板在热循环中可能掉粉的安全性问题。当上述材质的雾化芯用于对烟油进行雾化时,对烟油内的香精、香料、尼古丁等各类溶质没有吸附和过滤,能最大限度的使烟油香气还原,提升口感和尼古丁传输效率。In order to prevent the aerosol-generating matrix 100 from permeating to the opposite side through the first substrate 1, the material of the first substrate 1 in the present application is made of a dense material. Preferably, the material of the first substrate 1 is a dense insulating material or a semiconductor material. Specifically, when it is an insulating material, the material of the first substrate 1 can be selected from glass, quartz, zirconia, alumina, silicon carbide or nitrogen Aluminum. When it is a semiconductor material, the material of the first substrate 1 can be selected from silicon or gallium arsenide. The above-mentioned first substrate 1 is made of dense materials with high strength, and the aerosol-generating matrix 100 cannot penetrate through the first substrate 1 to the side where the first heating element 2 is arranged, and will not cause the porous ceramic substrate to heat up. Safety issues that may drop powder during the cycle. When the atomizing core of the above materials is used to atomize the e-liquid, there is no adsorption and filtration of various solutes such as essence, fragrance, nicotine and so on in the e-liquid, which can restore the aroma of e-liquid to the greatest extent, and improve the taste and nicotine. transmission efficiency.
本实施例中,第一加热件2为薄膜片状结构,紧贴第一基板1,薄片结构上制备形状均匀的金属发热膜,热能通过薄片传导至另一侧的气溶胶生成基质100,实现更为均匀的温度场。同时雾化芯的多个第一微槽12在第一基板1上均匀分布,保证每个第一微槽12在使用过程中均受热均匀。受限于发热器的结构和材料,发热源都是线性金属丝或金属膜,无法实现均匀的温度场。为了获得充足的烟雾量,往往高温区的温度远超过烟油的沸点。上述设置可以避免由于雾化器加热温度不均匀导致烟油发生裂解化学反应,产生对人体有害的醛酮类气体。In this embodiment, the first heating element 2 is a thin-film sheet-like structure, which is closely attached to the first substrate 1, and a metal heating film with a uniform shape is prepared on the sheet structure. more uniform temperature field. At the same time, the plurality of first micro-grooves 12 of the atomizing core are evenly distributed on the first substrate 1 to ensure that each first micro-groove 12 is uniformly heated during use. Limited by the structure and material of the heater, the heat source is a linear metal wire or metal film, which cannot achieve a uniform temperature field. In order to obtain a sufficient amount of smoke, the temperature in the high temperature area is often far beyond the boiling point of the smoke oil. The above setting can avoid the cracking chemical reaction of the e-liquid due to the uneven heating temperature of the atomizer, and the generation of aldehyde and ketone gases that are harmful to the human body.
本实施例中,多个第一微槽12平行间隔设置,且从第一基板1的一端延伸至相对的另一端。当然,第一微槽12的两端也可以不与第一基板1的端部平齐,如图4所示。多个第一微槽12的宽度小于0.3mm,深度小于0.3mm,使第一微槽12可以实现毛细作用。In this embodiment, the plurality of first micro-grooves 12 are arranged in parallel and spaced apart, and extend from one end of the first substrate 1 to the opposite end. Of course, both ends of the first micro-grooves 12 may not be flush with the ends of the first substrate 1 , as shown in FIG. 4 . The width of the plurality of first micro-grooves 12 is less than 0.3 mm and the depth is less than 0.3 mm, so that the first micro-grooves 12 can realize capillary action.
本申请中第一加热件2的形状如图3或图5所示。如图3所示,第一加热件2可以集中于第一基板1上半部分的中部,如图5所示,图5是第一加热件的另一实施例的结构示意图,第一加热件2可以集中于第一基板1上半部分的中部或覆盖于第一基板1的整个上半部分,区别在于图3中的第一加热件2由加热丝多次弯折形成,图5是一个连续的加热膜,实现均匀的温度场,使气溶胶生成基质100得到均匀的加热。The shape of the first heating element 2 in the present application is shown in FIG. 3 or FIG. 5 . As shown in FIG. 3 , the first heating element 2 can be concentrated in the middle of the upper half of the first substrate 1 , as shown in FIG. 5 , which is a schematic structural diagram of another embodiment of the first heating element. 2 can be concentrated in the middle of the upper half of the first substrate 1 or cover the entire upper half of the first substrate 1, the difference is that the first heating element 2 in FIG. The continuous heating of the film achieves a uniform temperature field, so that the aerosol-generating substrate 100 is uniformly heated.
本实施例中第一微槽12横截面形状为圆弧形、V形或矩形。第一微槽12的作用不仅是将气溶胶生成基质100传输至第一基板1的雾化端,还承担储存功能,在雾化芯未工作时,部分气溶胶生成基质100储存在第一微槽12内。当雾化芯工作室,储存在第一微槽12内的气溶胶生成基质100首先进行雾化,第一微槽12的尺寸与气溶胶生成基质100存储量和雾化量呈正相关。In this embodiment, the cross-sectional shape of the first micro-grooves 12 is arc shape, V shape or rectangle. The function of the first micro-groove 12 is not only to transmit the aerosol-generating matrix 100 to the atomizing end of the first substrate 1, but also to perform a storage function. in slot 12. When the atomizing core works, the aerosol-generating substrate 100 stored in the first micro-groove 12 is firstly atomized, and the size of the first micro-groove 12 is positively related to the storage capacity of the aerosol-generating substrate 100 and the atomization amount.
请参阅图6,图6是第一毛细通道的结构示意图,第一微槽12的横 截面为V型形状,且第一微槽12为盲槽。单个第一微槽12内的气溶胶生成基质100存储量V0由微槽的几何尺寸和第一微槽12的数量n决定,本实施例中将以第一微槽12的形状为V形为例进行说明,第一基板1的长度为L,第一微槽12的长度为l,深度为h,宽度为w。在雾化过程中,第一微槽12内储存的烟油优先被气化,同时,气溶胶生成基质100源源不断地从储存仓内通过第一微槽12供给至发热端。气溶胶生成基质100在第一微槽12内的流动可以根据Washburn方程推算,z是气溶胶生成基质100经过的距离,γ是表面张力,μ是气溶胶生成基质100的粘度,r是毛细通道半径,θ是气溶胶生成基质100对第一基板1材料的接触角,t为时间。Please refer to Fig. 6, Fig. 6 is the structural representation of the first capillary channel, the cross section of the first micro-groove 12 is V-shaped, and the first micro-groove 12 is a blind groove. The storage volume V0 of the aerosol-generating matrix 100 in a single first micro-groove 12 is determined by the geometric size of the micro-grooves and the number n of the first micro-grooves 12. In this embodiment, the shape of the first micro-grooves 12 is V-shaped as For example, the length of the first substrate 1 is L, the length of the first micro groove 12 is l, the depth is h, and the width is w. During the atomization process, the e-liquid stored in the first micro-slot 12 is preferentially vaporized, and at the same time, the aerosol-generating substrate 100 is continuously supplied from the storage bin to the heating end through the first micro-slot 12 . The flow of the aerosol-generating matrix 100 in the first microchannel 12 can be calculated according to the Washburn equation, z is the distance traveled by the aerosol-generating matrix 100, γ is the surface tension, μ is the viscosity of the aerosol-generating matrix 100, and r is the capillary channel The radius, θ is the contact angle of the aerosol-generating matrix 100 to the material of the first substrate 1 , and t is the time.
在单位雾化时间内单个第一微槽12的流量为:The flow rate of a single first micro-groove 12 in unit atomization time is:
Figure PCTCN2021110627-appb-000001
Figure PCTCN2021110627-appb-000001
气溶胶生成基质100的总雾化量为:The total atomized volume of the aerosol-generating substrate 100 is:
V=n·h·w·z(t)V=n·h·w·z(t)
当确定气溶胶生成基质100和第一基板1的材质后,γ、μ、θ不变,气溶胶生成基质100的雾化量只与第一微槽12的几何结构和雾化时间相关,通过控制第一微槽12的尺寸,便可以精确控制总雾化量。When the materials of the aerosol-generating substrate 100 and the first substrate 1 are determined, γ, μ, and θ remain unchanged, and the atomization amount of the aerosol-generating substrate 100 is only related to the geometry of the first micro-grooves 12 and the atomization time. By controlling the size of the first microgrooves 12, the total atomization amount can be precisely controlled.
第一基板1由致密材料制成,通过光刻腐蚀、激光刻蚀、纳米压印或等离子刻蚀制备形成,可以精确控制第一微槽12的尺寸和形状,使多个第一微槽12的尺寸和形状高度一致,从而精确控制雾化器工作时的总雾化量,便于实现大规模制造,实现产品性能的超高一致性和稳定性。The first substrate 1 is made of dense material and is formed by photolithography etching, laser etching, nano-imprinting or plasma etching, and the size and shape of the first micro-grooves 12 can be precisely controlled, so that a plurality of first micro-grooves 12 The size and shape of the atomizer are highly consistent, so as to accurately control the total atomization amount when the atomizer is working, which is convenient for large-scale manufacturing and achieves ultra-high consistency and stability of product performance.
本实施例中的第一加热件2加热第一基板1时产生温度场,对应不同的温度区域设置不同密度的第一微槽12,可以理解的是,当第一微槽12设置的密度较大时,该温度场内的温度较高,当第一微槽12设置的密度较小时,该温度场内的温度相对较低。不同的气溶胶生成基质的雾化温度不同,针对不同的气溶胶生成基质,以及不同的雾化量的要求, 可以对第一微槽12的密度进行改变,使之符合不同的使用需求。In this embodiment, the first heating element 2 generates a temperature field when heating the first substrate 1, and the first micro-grooves 12 with different densities are arranged corresponding to different temperature regions. It can be understood that when the density of the first micro-grooves 12 is relatively When the temperature is large, the temperature in the temperature field is relatively high, and when the density of the first microgrooves 12 is small, the temperature in the temperature field is relatively low. Different aerosol-generating substrates have different atomization temperatures, and for different aerosol-generating substrates and different atomization amount requirements, the density of the first microgroove 12 can be changed to meet different usage requirements.
上述雾化芯的第一基板1由致密材料制成,使第一加热件2与气溶胶生成基质100分别位于雾化芯的两个不同的侧部,两者完全不接触,在使用过程中不会出现长时间存储导致烟油变质的现象,雾化过程中不会出现重金属元素,安全性更高。The first substrate 1 of the above-mentioned atomizing core is made of dense material, so that the first heating element 2 and the aerosol generating substrate 100 are located on two different sides of the atomizing core respectively, and the two are not in contact at all. There will be no deterioration of e-liquid due to long-term storage, no heavy metal elements will appear during the atomization process, and the safety is higher.
实施例二:Embodiment 2:
请参阅图7,图7是本发明雾化芯的实施例二的结构示意图,本实施例中的雾化芯除包括第一基板1之外,还进一步包括第二基板3,第二基板3包括第三表面30以及与第三表面30相背的第四表面40,其中,第三表面30设有第二微槽阵列31,第二微槽阵列31包含多个第二微槽32;其中,第一基板1与第二基板3层叠设置,且第二表面20与第四表面40贴合,从而使第一加热件2设置于第一基板1与第二基板3之间。本实施例中的第二基板3、第二微槽阵列31和第二微槽32的形状和设置分别与第一基板1、第一微槽阵列11和第一微槽12相同,将第一加热件2固定于第一基板1与第二基板3之间,第一基板1与第二基板3均通过第一加热件2进行加热,从而使雾化芯产生的烟雾量更多,雾化效率更高。Please refer to FIG. 7 . FIG. 7 is a schematic structural diagram of Embodiment 2 of the atomizing core of the present invention. In addition to the first substrate 1 , the atomizing core in this embodiment further includes a second substrate 3 . The second substrate 3 including a third surface 30 and a fourth surface 40 opposite to the third surface 30, wherein the third surface 30 is provided with a second microgroove array 31, and the second microgroove array 31 includes a plurality of second microgrooves 32; wherein , the first substrate 1 and the second substrate 3 are stacked and disposed, and the second surface 20 and the fourth surface 40 are attached, so that the first heating element 2 is disposed between the first substrate 1 and the second substrate 3 . The shapes and settings of the second substrate 3 , the second micro-groove array 31 and the second micro-groove 32 in this embodiment are the same as those of the first substrate 1 , the first micro-groove array 11 and the first micro-groove 12 respectively. The heating element 2 is fixed between the first substrate 1 and the second substrate 3, and both the first substrate 1 and the second substrate 3 are heated by the first heating element 2, so that the amount of smoke generated by the atomizing core is more, and the atomization higher efficiency.
本实施例中第二基板3的材质与第一基板1的材质相同。In this embodiment, the material of the second substrate 3 is the same as that of the first substrate 1 .
本实施例中第二微槽32的截面形状、长度均与第一微槽12相同,第二微槽32与第一微槽12的延伸方向相同。In this embodiment, the cross-sectional shape and length of the second micro-grooves 32 are the same as those of the first micro-grooves 12 , and the extending directions of the second micro-grooves 32 and the first micro-grooves 12 are the same.
实施例三:Embodiment three:
请参阅图8,图8为本发明雾化芯的实施例三的结构示意图。本实施例中的雾化芯除包括第一基板1之外,进一步包括第二基板3,第二基板3包括第三表面30以及与该第三表面30相对的第四表面40,其中,第三表面30设有第二微槽阵列31,第二微槽阵列31包含多个第二微槽32;其中,第一基板1与第二基板3层叠设置,第一表面10与第三表面30贴合,从而使第一加热件2设置于第一基板1上远离第二基板3的一侧。Please refer to FIG. 8 , which is a schematic structural diagram of Embodiment 3 of the atomizing core of the present invention. In addition to the first substrate 1 , the atomizing core in this embodiment further includes a second substrate 3 . The second substrate 3 includes a third surface 30 and a fourth surface 40 opposite to the third surface 30 . The three surfaces 30 are provided with a second micro-groove array 31 , and the second micro-groove array 31 includes a plurality of second micro-grooves 32 ; wherein the first substrate 1 and the second substrate 3 are stacked, and the first surface 10 and the third surface 30 By bonding, the first heating element 2 is disposed on the side of the first substrate 1 away from the second substrate 3 .
本实施例相比实施例二的区别在于,第一加热件2设置于第一基板 1与第二基板3的外侧,使第一微槽阵列11和第二微槽阵列31位于雾化芯的中部,第一加热件2仍对第一微槽阵列11和第二微槽阵列31同时进行加热。The difference between this embodiment and the second embodiment is that the first heating element 2 is disposed on the outside of the first substrate 1 and the second substrate 3, so that the first micro-groove array 11 and the second micro-groove array 31 are located on the outer side of the atomizing core. In the middle, the first heating element 2 still heats the first microgroove array 11 and the second microgroove array 31 simultaneously.
实施例四:Embodiment 4:
如图9所示,图9是本发明雾化芯的实施例四的结构示意图,本实施例中的雾化芯除包括第二基板3之外,还可以进一步包括第二加热件4,第二加热件4贴合于第四表面40,用于对第二基板3进行加热。As shown in FIG. 9 , FIG. 9 is a schematic structural diagram of the fourth embodiment of the atomizing core of the present invention. In addition to the second substrate 3 , the atomizing core in this embodiment may further include a second heating element 4 . The two heating elements 4 are attached to the fourth surface 40 for heating the second substrate 3 .
本实施例与实施例三的区别在于,在第二基板3上设置第二加热件4,从而使第一基板1与第二基板3的外侧各设置有一个加热件,第一加热件2和第二加热件4分别对第一微槽阵列11和第二微槽阵列31进行加热。第一微槽阵列11和第二微槽阵列31仍位于雾化芯的中部。The difference between this embodiment and the third embodiment is that the second heating element 4 is arranged on the second substrate 3, so that a heating element is provided on the outer sides of the first substrate 1 and the second substrate 3, and the first heating element 2 and The second heating element 4 heats the first microgroove array 11 and the second microgroove array 31 respectively. The first micro-groove array 11 and the second micro-groove array 31 are still located in the middle of the atomizing core.
第一加热件2和第二加热件4可以由一个或不同的驱动机构控制运行。The first heating element 2 and the second heating element 4 may be controlled to operate by one or different drive mechanisms.
实施例五:Embodiment 5:
如图10所示,图10是本发明雾化芯的实施例五的结构示意图,本实施例相对实施例四的区别在于:其中,第一加热件2和第二加热件4由不同的驱动机构控制运行,且多个第一微槽12和多个第二微槽32互不连通。具体地,多个第一微槽12平行间隔设置,多个第二微槽32也平行且间隔设置,多个第一微槽12和多个第二微槽32相互平行且错位设置,从而使得多个第一微槽12和多个第二微槽32相互不连通。在具体使用过程中,可以根据不同雾化器产品的烟雾量需求,分别控制第一加热件2或第二加热件4单独使用或两者同时工作。同时也可以使用户根据使用需求,对烟雾量进行调节。As shown in FIG. 10 , which is a schematic structural diagram of the fifth embodiment of the atomizing core of the present invention, the difference between this embodiment and the fourth embodiment is that the first heating element 2 and the second heating element 4 are driven by different The mechanism controls the operation, and the plurality of first microgrooves 12 and the plurality of second microgrooves 32 are not communicated with each other. Specifically, the plurality of first micro-grooves 12 are arranged in parallel and spaced apart, the plurality of second micro-grooves 32 are also arranged in parallel and spaced apart, and the plurality of first micro-grooves 12 and the plurality of second micro-grooves 32 are arranged parallel to each other and offset, so that the The plurality of first microgrooves 12 and the plurality of second microgrooves 32 are not communicated with each other. In the specific use process, the first heating element 2 or the second heating element 4 can be controlled to be used alone or to work simultaneously according to the demand for the amount of smoke of different atomizer products. At the same time, the user can adjust the amount of smoke according to the needs of use.
本申请中的第一微槽12的形状也可以有多种形式,其中一种形式如图1所示,为设置多条平行的第一微槽12,多条第一微槽12平行间隔排布在第一基板1上,多个液流通道的方向一致。另一种形式如图8所示,图11是第一毛细通道的另一实施例的结构示意图,设置多个第一微槽12和多个第二微槽32,多个第一微槽12平行且间隔设置,多个第二微槽32平行且间隔设置,多个第一微槽12和多个第二微槽32相 互垂直且交叉连通,多个第一微槽12和多个第二微槽32之间分别形成多条液流通道,且液流通道之间为连通状态。The shape of the first micro-grooves 12 in the present application can also have various forms, one of which is as shown in FIG. Arranged on the first substrate 1, the directions of the plurality of liquid flow channels are the same. Another form is shown in FIG. 8 , and FIG. 11 is a schematic structural diagram of another embodiment of the first capillary channel, where a plurality of first microgrooves 12 and a plurality of second microgrooves 32 are provided, and a plurality of first microgrooves 12 are provided. Arranged in parallel and at intervals, a plurality of second microgrooves 32 are arranged in parallel and at intervals, a plurality of first microgrooves 12 and a plurality of second microgrooves 32 are perpendicular to each other and cross-connected, a plurality of first microgrooves 12 and a plurality of second A plurality of liquid flow channels are respectively formed between the microgrooves 32, and the liquid flow channels are in a connected state.
请参阅图12和图13,,图12为另一种第一基板第一侧面的示意图,图13为另一种第一基板第二侧面的示意图。该第一基板1上设置有中间联通的孔状结构,其中一侧结构为竖向槽,另一侧结构为横向槽,气溶胶生成基质100经孔状结构可以在竖向槽和横向槽之间流通,该第一基板1通过薄片状第一加热件2进行加热。12 and 13, FIG. 12 is a schematic diagram of another first side of the first substrate, and FIG. 13 is a schematic diagram of another second side of the first substrate. The first substrate 1 is provided with a hole-like structure communicated in the middle, wherein one side of the structure is a vertical groove, and the other side is a horizontal groove. The first substrate 1 is heated by the sheet-like first heating element 2 .
请参阅图14,图14为雾化芯的侧视图。本申请中的第一表面10分为第一区域50以及与第一区域50相邻的第二区域60,多个第一微槽12从第一区域50延伸至第二区域60,第二表面20包括与第一区域50对应的第三区域70,第一加热件2仅设置且覆盖于第三区域70。Please refer to FIG. 14, which is a side view of the atomizing core. The first surface 10 in the present application is divided into a first region 50 and a second region 60 adjacent to the first region 50 . The plurality of first microgrooves 12 extend from the first region 50 to the second region 60 . The second surface 20 includes a third area 70 corresponding to the first area 50 , and the first heating element 2 is only disposed on and covers the third area 70 .
为避免第一加热件2与气溶胶生成基质100直接接触,本申请中的第一基板1仅有部分浸润在气溶胶生成基质100内,即上述的第二区域浸润在气溶胶生成基质100内,第一区域和第三区域与储液室内的气溶胶生成基质100不直接接触。气溶胶生成基质100通过毛细作用从第二区域上升至第一区域内,与第一区域对应的第三区域传导第一加热件2产生的热量,使气溶胶生成基质100雾化。同时,第一加热件2覆盖于第三区域上未浸润于气溶胶生成基质100内的部分或全部。In order to avoid direct contact between the first heating element 2 and the aerosol-generating substrate 100 , the first substrate 1 in the present application is only partially infiltrated in the aerosol-generating substrate 100 , that is, the above-mentioned second region is infiltrated in the aerosol-generating substrate 100 . , the first region and the third region are not in direct contact with the aerosol-generating substrate 100 in the liquid reservoir. The aerosol-generating substrate 100 rises from the second region to the first region through capillary action, and the third region corresponding to the first region conducts the heat generated by the first heating element 2 to atomize the aerosol-generating substrate 100 . At the same time, the first heating element 2 covers part or all of the third region that is not infiltrated in the aerosol generating substrate 100 .
为解决技术问题,本申请还提供一种电子雾化组件,请参阅图15,图15是本发明电子雾化组件的实施例一的正面结构示意图,电子雾化组件包括储液腔5和上述的雾化芯,储液腔5用于储存气溶胶生成基质100。在使用过程中,雾化芯的部分浸润于储液腔5内的气溶胶生成基质100中,具体为,第一表面10的第二区域浸润于气溶胶生成基质100中,第一表面10的第一区域与气溶胶生成基质100未接触,与第一区域对应的第三区域也未与气溶胶生成基质100接触,从而使位于第三区域的第一加热件2与气溶胶生成基质100脱离,避免第一加热件2长期浸润在气溶胶生成基质100内导致气溶胶生成基质100变质。此时雾化芯的一端插入储液腔5中,气溶胶生成基质100从第一微槽12的一端上升进行雾化。In order to solve the technical problem, the present application also provides an electronic atomization assembly, please refer to FIG. 15, FIG. 15 is a schematic diagram of the front structure of the first embodiment of the electronic atomization assembly of the present invention, and the electronic atomization assembly includes the liquid storage chamber 5 and the above-mentioned The liquid storage chamber 5 is used to store the aerosol generating substrate 100. During use, part of the atomizing core is infiltrated in the aerosol-generating matrix 100 in the liquid storage chamber 5 , specifically, the second region of the first surface 10 is infiltrated in the aerosol-generating matrix 100 , and the second region of the first surface 10 is infiltrated in the aerosol-generating matrix 100 The first region is not in contact with the aerosol-generating substrate 100, and the third region corresponding to the first region is also not in contact with the aerosol-generating substrate 100, so that the first heating element 2 located in the third region is separated from the aerosol-generating substrate 100 , to avoid the deterioration of the aerosol-generating substrate 100 caused by the long-term infiltration of the first heating element 2 in the aerosol-generating substrate 100 . At this time, one end of the atomizing core is inserted into the liquid storage chamber 5, and the aerosol generating substrate 100 rises from one end of the first micro groove 12 to perform atomization.
请参阅图16,图16是本发明电子雾化组件的另一实施例的结构示意图,另一实施例中的多个第一微槽12平行且间隔设置;储液腔5包括间隔设置于多个第一微槽12两端的第一储液室51和第二储液室52,第一储液室51和第二储液室52内的气溶胶生成基质100从多个第一微槽12的两端向中部扩散;第一加热件2设置于第二表面20与多个第一微槽12的中部对应的位置。本实施例中的电子雾化组件包含两个储液室第一储液室51和第二储液室52,分别位于第一微槽12的两端,从而使气溶胶生成基质100从两端向中间扩散,由位于中部的第一加热件2进行加热雾化。Please refer to FIG. 16. FIG. 16 is a schematic structural diagram of another embodiment of the electronic atomization assembly of the present invention. In the other embodiment, the plurality of first micro-grooves 12 are arranged in parallel and at intervals; The first liquid storage chambers 51 and the second liquid storage chambers 52 at both ends of the first micro grooves 12, the aerosol-generating substrates 100 in the first liquid storage chambers 51 and the second liquid storage chambers 52 are generated from the plurality of first micro grooves 12 The two ends of the first heating element 2 are arranged on the second surface 20 at the position corresponding to the middle of the plurality of first micro-grooves 12 . The electronic atomization assembly in this embodiment includes two liquid storage chambers, a first liquid storage chamber 51 and a second liquid storage chamber 52, which are respectively located at both ends of the first micro groove 12, so that the aerosol generating matrix 100 can be formed from both ends of the It diffuses to the middle, and is heated and atomized by the first heating element 2 located in the middle.
再一实施例中的多个第一微槽12从中心向周围扩散延伸;储液腔5对应中心设置,储液腔5内的气溶胶生成基质100沿着多个第一微槽12从中心向周围扩散;第一加热件2设置于第二表面20且环绕储液腔5设置。本实施例中的储液腔5的设置与上述实施例中相反,储液腔5位于多个第一微槽12中心位置,使用时从中心向四周扩散,第一加热件2设置于储液腔5四周。In still another embodiment, the plurality of first micro-grooves 12 extend from the center to the periphery; the liquid storage chamber 5 is arranged corresponding to the center, and the aerosol-generating matrix 100 in the liquid storage chamber 5 extends from the center along the plurality of first micro-grooves 12 . Diffusion to the surroundings; the first heating element 2 is arranged on the second surface 20 and is arranged around the liquid storage cavity 5 . The arrangement of the liquid storage chamber 5 in this embodiment is opposite to that of the above-mentioned embodiment. The liquid storage chamber 5 is located at the center of the plurality of first micro-grooves 12, and spreads from the center to the surrounding during use. The first heating element 2 is arranged in the liquid storage chamber. Cavity 5 around.
本申请还提供一种电子雾化组件的制造方法,电子雾化组件的制造方法包括下列步骤:The present application also provides a method for manufacturing an electronic atomization assembly, and the method for manufacturing the electronic atomization assembly includes the following steps:
在第一基板1的第一表面10上制备具有多个相同的第一微槽12的第一微槽阵列11,且多个第一微槽12在第一基板1上均匀分布;A first microgroove array 11 having a plurality of identical first microgrooves 12 is prepared on the first surface 10 of the first substrate 1, and the plurality of first microgrooves 12 are uniformly distributed on the first substrate 1;
将第一加热件2紧密贴合于第一基板1上的第二表面20;The first heating element 2 is closely attached to the second surface 20 on the first substrate 1;
将第一微槽阵列11的部分浸润于气溶胶生成基质100内。A portion of the first microgroove array 11 is soaked in the aerosol-generating matrix 100 .
上述制造方法中,第一微槽12通过光刻腐蚀、激光刻蚀、纳米压印或等离子刻蚀制备形成。In the above manufacturing method, the first microgrooves 12 are prepared and formed by photolithography etching, laser etching, nanoimprinting or plasma etching.
上述制造方法中,第一加热件2通过磁控溅射、蒸发或离子镀制备形成,或通过丝网印刷、喷墨打印电子浆料后高温烧结形成。In the above manufacturing method, the first heating element 2 is prepared and formed by magnetron sputtering, evaporation or ion plating, or is formed by high-temperature sintering after screen printing or inkjet printing of electronic paste.
上述的制造方法还包括:The above-mentioned manufacturing method also includes:
将第一加热件2固定于紧密贴合的第一基板1和第二基板3之间。The first heating element 2 is fixed between the closely attached first substrate 1 and the second substrate 3 .
对应上述的实施例二的结构,第一加热件2同时对第一基板1和第二基板3进行加热。Corresponding to the structure of the second embodiment above, the first heating element 2 simultaneously heats the first substrate 1 and the second substrate 3 .
上述的制造方法还包括:The above-mentioned manufacturing method also includes:
将第一基板1和第二基板3紧密贴合;The first substrate 1 and the second substrate 3 are closely attached;
将第一加热件2和第二加热件4分别贴合于第一基板1和第二基板3上。The first heating element 2 and the second heating element 4 are respectively attached to the first substrate 1 and the second substrate 3 .
对应上述的实施例四,第一加热件2和第二加热件4分别对第一基板1和第二基板3进行加热。Corresponding to the above-mentioned fourth embodiment, the first heating element 2 and the second heating element 4 respectively heat the first substrate 1 and the second substrate 3 .
为解决技术问题,本申请还提供一种电子雾化装置,如图17所示,电子雾化装置包括电源组件6和上述的电子雾化组件。In order to solve the technical problem, the present application also provides an electronic atomization device. As shown in FIG. 17 , the electronic atomization device includes a power supply assembly 6 and the above electronic atomization assembly.
使用本发明的雾化芯、电子雾化组件及电子雾化装置,基板采用致密材料,加热件与待雾化液体分别位于雾化芯的两个不同的侧部,两者完全不接触,在使用过程中不会出现长时间存储导致烟油变质的现象,雾化过程中不会出现重金属元素,安全性更高。Using the atomization core, electronic atomization assembly and electronic atomization device of the present invention, the substrate is made of dense material, the heating element and the liquid to be atomized are located on two different sides of the atomization core, and the two are not in contact at all. During use, there will be no deterioration of e-liquid caused by long-term storage, no heavy metal elements will appear during the atomization process, and the safety is higher.
以上仅为本发明的实施方式,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and is not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, All are similarly included in the scope of patent protection of the present invention.

Claims (14)

  1. 一种雾化芯,用于加热雾化气溶胶生成基质,其特征在于,所述雾化芯包括:An atomizing core for heating an atomized aerosol to generate a substrate, characterized in that the atomizing core comprises:
    第一基板,包括第一表面以及与所述第一表面相背的第二表面,其中,所述第一表面上设有第一微槽阵列,所述第一微槽阵列包括多个第一微槽,所述第一微槽用于对气溶胶生成基质进行导流,所述第一基板的材料为致密材料;A first substrate includes a first surface and a second surface opposite to the first surface, wherein a first microgroove array is provided on the first surface, and the first microgroove array includes a plurality of first a micro-groove, the first micro-groove is used to guide the aerosol-generating substrate, and the material of the first substrate is a dense material;
    第一加热件,设置在所述第二表面,用于对所述第一基板进行加热,以使所述第一微槽内的气溶胶生成基质雾化。A first heating element, disposed on the second surface, is used for heating the first substrate to atomize the aerosol-generating matrix in the first microgroove.
  2. 根据权利要求1所述的雾化芯,其特征在于,所述第一微槽的宽度小于0.3mm,深度小于0.3mm。The atomizing core according to claim 1, wherein the width of the first micro-grooves is less than 0.3 mm, and the depth is less than 0.3 mm.
  3. 根据权利要求1所述的雾化芯,其特征在于,所述第一微槽的横截面为V型形状。The atomizing core according to claim 1, wherein the cross section of the first micro groove is V-shaped.
  4. 根据权利要求1所述的雾化芯,其特征在于,所述第一微槽为盲槽。The atomizing core according to claim 1, wherein the first micro groove is a blind groove.
  5. 根据权利要求1所述的雾化芯,其特征在于,所述第一加热件加热所述第一基板时产生温度场,对应不同的温度区域设置不同密度的所述第一微槽。The atomizing core according to claim 1, wherein a temperature field is generated when the first heating element heats the first substrate, and the first microgrooves with different densities are arranged corresponding to different temperature regions.
  6. 根据权利要求1所述的雾化芯,其特征在于,所述雾化芯进一步包括:The atomizing core according to claim 1, wherein the atomizing core further comprises:
    第二基板,包括第三表面以及与所述第三表面相背的第四表面,其中,所述第三表面设有第二微槽阵列,所述第二微槽阵列包括多个第二微槽;The second substrate includes a third surface and a fourth surface opposite to the third surface, wherein the third surface is provided with a second micro-groove array, and the second micro-groove array includes a plurality of second micro-grooves groove;
    其中,所述第一基板与所述第二基板层叠设置,且所述第二表面与所述第四表面贴合,从而使所述第一加热件设置于所述第一基板与所述第二基板之间。Wherein, the first substrate and the second substrate are stacked and disposed, and the second surface and the fourth surface are attached, so that the first heating element is disposed on the first substrate and the first substrate. between the two substrates.
  7. 根据权利要求1所述的雾化芯,其特征在于,所述雾化芯进一步包括:The atomizing core according to claim 1, wherein the atomizing core further comprises:
    第二基板,包括第三表面以及与所述第三表面相对的第四表面,其中,所述第三表面设有第二微槽阵列,所述第二微槽阵列包括多个第二微槽;The second substrate includes a third surface and a fourth surface opposite to the third surface, wherein the third surface is provided with a second micro-groove array, and the second micro-groove array includes a plurality of second micro-grooves ;
    其中,所述第一基板与所述第二基板层叠设置,所述第一表面与所述第三表面贴合,从而使所述第一加热件设置于所述第一基板上远离所述第二基板的一侧。Wherein, the first substrate and the second substrate are stacked and disposed, and the first surface is attached to the third surface, so that the first heating element is disposed on the first substrate away from the first heating element. two sides of the substrate.
  8. 根据权利要求7所述的雾化芯,其特征在于,所述雾化芯进一步包括:The atomizing core according to claim 7, wherein the atomizing core further comprises:
    第二加热件,贴合于所述第四表面,用于对所述第二基板进行加热;a second heating element attached to the fourth surface for heating the second substrate;
    其中,所述第一加热件和所述第二加热件由不同的驱动机构控制运行,且所述多个第一微槽和所述多个第二微槽互不连通。Wherein, the first heating element and the second heating element are controlled and operated by different driving mechanisms, and the plurality of first micro-grooves and the plurality of second micro-grooves are not communicated with each other.
  9. 根据权利要求7所述的雾化芯,其特征在于,所述多个第一微槽平行且间隔设置,所述多个第二微槽平行且间隔设置,所述多个第一微槽和所述多个第二微槽相互交叉连通。The atomizing core according to claim 7, wherein the plurality of first microslots are arranged in parallel and at intervals, the plurality of second microslots are arranged in parallel and at intervals, and the plurality of first microslots and The plurality of second micro-grooves are in cross communication with each other.
  10. 根据权利要求1所述的雾化芯,其特征在于,所述第一表面分为第一区域以及与所述第一区域相邻的第二区域,所述多个第一微槽从所述第一区域延伸至所述第二区域,所述第二表面包括与所述第一区域对应的第三区域,所述第一加热件仅设置且覆盖于所述第三区域。The atomizing core according to claim 1, wherein the first surface is divided into a first area and a second area adjacent to the first area, and the plurality of first microgrooves extend from the The first area extends to the second area, the second surface includes a third area corresponding to the first area, and the first heating element is only disposed on and covers the third area.
  11. 一种电子雾化组件,其特征在于,所述电子雾化组件包括储液腔和如上述权利要求1-10任一项所述的雾化芯。An electronic atomization assembly, characterized in that, the electronic atomization assembly comprises a liquid storage chamber and the atomization core according to any one of the above claims 1-10.
  12. 根据权利要求11所述的电子雾化组件,其特征在于,所述多个第一微槽平行且间隔设置;所述储液腔包括间隔设置于所述多个第一微槽两端的第一储液室和第二储液室,所述第一储液室和所述第二储液室内的气溶胶生成基质从所述多个第一微槽的两端向中部扩散;所述第一加热件设置于所述第二表面与所述多个第一微槽的中部对应的位置。The electronic atomizer assembly according to claim 11, wherein the plurality of first microgrooves are arranged in parallel and spaced apart; the liquid storage chamber comprises first microgrooves disposed at intervals at both ends of the plurality of first microgrooves a liquid storage chamber and a second liquid storage chamber, the aerosol-generating substrates in the first liquid storage chamber and the second liquid storage chamber diffuse from both ends of the plurality of first microgrooves to the middle; the first liquid storage chamber The heating element is disposed at a position of the second surface corresponding to the middle of the plurality of first microgrooves.
  13. 根据权利要求11所述的电子雾化组件,其特征在于,所述多个第一微槽从中心向周围扩散延伸;所述储液腔对应所述中心设置,所述储液腔内的气溶胶生成基质沿着所述多个第一微槽从中心向周围扩散;所述第一加热件设置于所述第二表面且环绕所述储液腔设置。The electronic atomization assembly according to claim 11, wherein the plurality of first micro-grooves extend from the center to the periphery; the liquid storage chamber is disposed corresponding to the center, and the gas in the liquid storage chamber The sol-generating matrix is diffused from the center to the periphery along the plurality of first microgrooves; the first heating element is disposed on the second surface and is disposed around the liquid storage cavity.
  14. 一种电子雾化装置,其特征在于,所述电子雾化装置包括电源组件和如上述权利要求11-13任一项所述的电子雾化组件。An electronic atomization device, characterized in that, the electronic atomization device comprises a power supply assembly and the electronic atomization assembly according to any one of the above claims 11-13.
PCT/CN2021/110627 2020-08-10 2021-08-04 Atomization core, electronic atomization assembly, and electronic atomization device WO2022033376A1 (en)

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