WO2022033017A1 - Flexible transmission system for new energy vehicle - Google Patents

Flexible transmission system for new energy vehicle Download PDF

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Publication number
WO2022033017A1
WO2022033017A1 PCT/CN2021/079061 CN2021079061W WO2022033017A1 WO 2022033017 A1 WO2022033017 A1 WO 2022033017A1 CN 2021079061 W CN2021079061 W CN 2021079061W WO 2022033017 A1 WO2022033017 A1 WO 2022033017A1
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WO
WIPO (PCT)
Prior art keywords
reduction box
shaft
transmission system
new energy
rigid part
Prior art date
Application number
PCT/CN2021/079061
Other languages
French (fr)
Chinese (zh)
Inventor
范乃鹏
Original Assignee
浙江盘毂动力科技有限公司
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Filing date
Publication date
Application filed by 浙江盘毂动力科技有限公司 filed Critical 浙江盘毂动力科技有限公司
Publication of WO2022033017A1 publication Critical patent/WO2022033017A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/023Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D7/00Slip couplings, e.g. slipping on overload, for absorbing shock
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/10Suppression of vibrations in rotating systems by making use of members moving with the system
    • F16F15/12Suppression of vibrations in rotating systems by making use of members moving with the system using elastic members or friction-damping members, e.g. between a rotating shaft and a gyratory mass mounted thereon
    • F16F15/131Suppression of vibrations in rotating systems by making use of members moving with the system using elastic members or friction-damping members, e.g. between a rotating shaft and a gyratory mass mounted thereon the rotating system comprising two or more gyratory masses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/0006Vibration-damping or noise reducing means specially adapted for gearings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/24Casings; Enclosures; Supports specially adapted for suppression or reduction of noise or vibrations
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/003Couplings; Details of shafts
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H2057/02034Gearboxes combined or connected with electric machines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H2057/02039Gearboxes for particular applications
    • F16H2057/02043Gearboxes for particular applications for vehicle transmissions

Definitions

  • the invention relates to the technical field of new energy vehicles, in particular to a flexible transmission system for new energy vehicles.
  • the power output path of the vehicle is engine-clutch-gearbox-transmission shaft-final reducer-axle shaft-wheel end. Through this power output path, the power generated by the engine can be finally transmitted to the wheel end, so that the vehicle can move forward.
  • the structure of the conventional engine on the market is a crankshaft-piston four-stroke engine, and the fuel is compressively ignited or ignited only in the starting stroke of the engine to perform work on the entire vehicle. In order to ensure the uniformity and balance of the operation of a four-stroke engine (taking a four-stroke diesel engine as an example), each cylinder must complete a power cycle for every two revolutions of the crankshaft.
  • crankshaft will fire twice, and for each revolution of the six-cylinder engine, the crankshaft will fire three times, which means that for each revolution of the four-cylinder engine, the crankshaft will be fired twice Torque shock, every rotation of the crankshaft of the six-cylinder engine will bring three torque shocks to the crankshaft, followed by vibration and noise.
  • NVH Noise, Vibration and Harshness of the English abbreviation of Harshness
  • Performance technologies such as adding a torsional damper to the front of the crankshaft, integrating a torsional damper on the clutch, and making the engine flywheel a dual-mass flywheel (which is also a form of torsional damper in nature), plus the entire vehicle Sound insulation and noise reduction materials have greatly improved the NVH performance of modern vehicles. So that the driver and passengers can get a very comfortable experience when riding in the car.
  • new energy vehicles have been greatly developed.
  • gasoline-electric hybrid power system motor-driven power system
  • hydrogen fuel cell power system the power system of new energy vehicles.
  • new energy vehicles are mainly based on the hybrid technology route of gasoline and electricity.
  • the current technical route is mainly the motor-driven power system, and the technical route of the hydrogen fuel cell power system may be developed in the future.
  • the power output path used by pure electric vehicles is battery-motor-reduction box (the whole vehicle has a reduction box or no reduction box, the technical route of different vehicles is different)-main reducer (the whole vehicle has a main reducer or no reducer, different Vehicle technical route is different) - wheel end. Since the motor runs smoothly and has low noise, up to now, the motor and the wheel end are all mechanically rigidly connected, and no damping and vibration-absorbing components are used in the power system. However, with the in-depth use of this technical route, vibration and noise problems and damage to system components are gradually exposed during use.
  • the rigidity is transmitted to the output structure or system at the rear end of the motor, thereby causing greater vibration or noise to the entire power system body, the entire set of mechanisms or the entire vehicle.
  • system resonance can shorten the life of components, systems, entire mechanisms or the entire vehicle.
  • the vibration and noise of the motor system mainly come from three aspects: cogging torque, axial force wave excitation and motor torque fluctuation caused by the controller control program.
  • the working characteristics of the motor and the engine are quite different and the structure of the output end is different, and the torsional vibration damping mechanism of the motor drive system cannot directly use the torsional vibration damping mechanism in the traditional power system.
  • the main reason is that the speed of the traditional diesel engine is below 2500rad, but the motor can work below 10000rad.
  • the current torsional damping mechanism can meet the dynamic balance problem in the working range below 2500rad. However, it cannot meet the dynamic balance in the working range below 10000rad. balance issue.
  • the traditional vehicle system itself has a clutch separation device. Specifically, the crankshaft at the output end of the traditional vehicle engine is connected to the engine flywheel, and the clutch is placed between the gearbox and the flywheel.
  • the clutch is mainly composed of a pressure plate, a torsional shock absorber, and a friction plate.
  • the clutch friction plate and the flywheel are Fitting, the engine power is transmitted to the splines rigidly connected to the friction plates through the friction force of the friction plates, and the splines are connected to the input shaft of the gearbox, so as to continuously transmit the engine power to the rear end.
  • the transmission separates the friction plates from the flywheel, interrupting the transmission of the powertrain to the rear end. At this time, the normal gear shift can be performed. After the gear shift is completed, the clutch pedal is released, the friction plate is reconnected to the flywheel, and the power can continue to be transmitted to the rear end.
  • the clutch body integrates a torsional shock absorber, the torque fluctuation of the engine can be attenuated and transmitted by the torsional shock absorber, and at the same time, rigid power transmission is avoided, thereby improving the NVH performance of the power system.
  • this set of clutch and separation device cannot be applied to the motor-driven new energy powertrain.
  • the power transmission between the motor and the reduction box does not require a friction plate structure, and the reduction box behind the motor is a fixed speed ratio structure, which does not require a friction plate structure. Shift separation structure.
  • the clutch needs to be disassembled and assembled frequently, it is a lossy part. Since the tightness between the engine and the gearbox is not required, it can be applied between the engine and the gearbox. However, the tightness between the motor and the gearbox is required to be high, and dust and water proofing is required. If the two are frequently disassembled and assembled, the tightness will easily deteriorate, resulting in poor or even unusable use.
  • the existing torsion damping mechanism cannot be used in the current new energy motor system. It is necessary to invent a new torsion damping mechanism according to the current system working characteristics and structure to meet the needs of the new energy power system.
  • the present invention provides a flexible transmission system for a new energy vehicle, including a drive motor and a reduction box, and a flexible transmission system disposed between the drive motor and the reduction box for connecting the drive motor
  • the output power is flexibly transmitted to the torsional vibration damping device of the reduction box;
  • the torsional vibration damping device comprises:
  • a torsional vibration damping mechanism arranged in the housing, includes a first rigid part drivingly connected to the driving motor, a second rigid part drivingly connected to the reduction box, and a second rigid part that is connected to the first rigid part and the the first rigid part and the second rigid part are opposite and separated; the flexible part has opposite first end faces and second end faces, and the first end faces are connected In the first rigid part, the second end face is connected to the second rigid part.
  • the first rigid member includes a first body drivingly connected to the driving motor and a first ring edge disposed on the edge of the first body;
  • the second rigid member includes a driving connection to the speed reducer the second body of the box and the second ring edge arranged on the edge of the second body; the first ring edge and the second ring edge are arranged oppositely;
  • the flexible member further has a side surface connecting the first end surface and the second end surface, the first end surface is connected to the first body, the second end surface is connected to the second body, and the side surface is connected to the second body. connected to the first loop edge or the second loop edge.
  • the first ring edge when the side surface is connected to the first ring edge, the first ring edge is located inside the second ring edge, and a first gap is reserved therebetween; and the first ring edge A second gap is reserved between the free end of the edge along its extending direction and the second body.
  • the second ring edge when the side surface is connected to the second ring edge, the second ring edge is located inside the first ring edge, and a third gap is reserved therebetween; and the second ring edge A fourth gap is reserved between the free end of the edge along its extending direction and the first body.
  • the drive motor has a motor output shaft, and the motor output shaft is a first splined shaft; and the reduction box has a reduction box input shaft, and the reduction box input shaft is a second splined shaft; wherein ,
  • the first body is provided with a first spline groove extending toward the second body at a position corresponding to the first spline shaft for the first spline shaft to be inserted into; and the second body A position corresponding to the second spline shaft is provided with a first spline sleeve extending in a direction away from the first body for inserting the second spline shaft.
  • the drive motor has a motor output shaft; and the reduction box has a reduction box input shaft, and the reduction box input shaft is a third spline shaft;
  • the motor output shaft is assembled and matched with the first body through a flange; and the second body is provided with a position corresponding to the third spline shaft extending toward the first body for the purpose of The third spline shaft is inserted into the second spline groove.
  • the reduction box further has a reduction box output shaft
  • the output shaft of the reduction box and the input shaft of the reduction box are arranged on the same side; or arranged on the opposite side of the input shaft of the reduction box;
  • the number of the output shafts of the reduction box is two, one of the output shafts of the reduction box and the input shaft of the reduction box are arranged on the same side, and the other output shaft of the reduction box is arranged on the opposite side of the input shaft of the reduction box. one side, and the two output shafts of the reduction box are arranged along the same axial direction.
  • the motor output shaft and the gearbox input shaft are arranged along the same axial direction.
  • a mounting portion is provided in the housing for mounting the torsional vibration damping mechanism.
  • the flexible member is made of rubber material.
  • the embodiment of the present invention provides a flexible transmission system for a new energy vehicle.
  • the power output by the driving motor can be flexibly transmitted to the reduction box.
  • the driving motor operates to drive the first rigid member to rotate, so as to rigidly transmit kinetic energy to the first rigid member, the first rigid member drives the flexible member to rotate, and the flexible member drives the second rigid member to rotate.
  • FIG. 1 is a schematic structural diagram of a flexible transmission system for a new energy vehicle in one state according to an embodiment of the present invention
  • Fig. 2 is the structural schematic diagram of the torsional vibration damping device in the state of Fig. 1;
  • FIG. 3 is a schematic structural diagram of a flexible transmission system for a new energy vehicle according to an embodiment of the present invention in another state;
  • FIG. 4 is a schematic structural diagram of the torsional vibration damping device in the state of FIG. 3;
  • FIG. 5 is a schematic structural diagram of the reduction box shown in FIG. 1 in one state
  • FIG. 6 is a schematic structural diagram of the reduction box shown in FIG. 1 in another state
  • FIG. 7 is a schematic structural diagram of the reduction box shown in FIG. 1 in another state
  • FIG. 8 is a schematic structural diagram of the reduction gear box shown in FIG. 1 in yet another state.
  • An embodiment of the present invention provides a flexible transmission system for a new energy vehicle, including a driving motor and a reduction box, and further comprising a flexible transmission system disposed between the driving motor and the reduction box for flexibly transmitting the power output by the driving motor to Torsional vibration damping device for the gearbox.
  • the torsional vibration damping device includes a housing and a torsional vibration damping mechanism. The housing is used to connect the drive motor and the gear box.
  • the torsional vibration damping mechanism is arranged in the housing, and includes a first rigid part drivingly connected to the driving motor, a second rigid part drivingly connected to the reduction box, and a flexible part arranged between the first rigid part and the second rigid part.
  • the first rigid part and the second rigid part are arranged opposite and separated.
  • the flexible member has opposite first end faces and second end faces, the first end face is connected to the first rigid member, and the second end face is connected to the second rigid member.
  • the driving motor operates to drive the first rigid member to rotate, so as to rigidly transmit kinetic energy to the first rigid member, the first rigid member drives the flexible member to rotate, and the flexible member drives the second rigid member to rotate.
  • the flexible member can transmit kinetic energy flexibly.
  • FIG. 1 is a schematic structural diagram of a flexible transmission system for a new energy vehicle in one state according to an embodiment of the present invention.
  • FIG. 2 is a schematic structural diagram of the torsional vibration damping device 1 in the state of FIG. 1 .
  • the flexible transmission system for new energy vehicles provided by the present invention includes a drive motor 2 and a reduction box 3 , and further includes a torsional vibration damping device 1 arranged between the drive motor 2 and the reduction box 3 .
  • the drive motor 2 can convert electrical energy into mechanical kinetic energy, and can transmit the kinetic energy to the reduction box 3, and the reduction box 3 transmits the kinetic energy to the main reducer (not shown), and finally transmits the kinetic energy through the main reducer.
  • the kinetic energy of this type of vehicle can be directly transmitted from the reduction box 3 to the wheel end, which is not limited here. Since the rotational speed of the drive motor 2 is less than or equal to 10,000 revolutions, if the reduction box 3 is directly rigidly connected to the drive motor 2, under the high rotational speed of the drive motor 2, the output power of the drive motor 2 is directly transmitted to the reduction box 3, which will cause the two to generate Strong vibration and noise will even directly affect the service life of both. Therefore, by adding a torsional vibration damping device 1 between the drive motor 2 and the reduction box 3, the power output by the drive motor 2 can be flexibly transmitted to the reduction box 3, so that the impact and torque toggling of the reduction box 3 are greatly reduced.
  • flexible transmission is a relative concept, not an absolute concept.
  • the drive motor 2 and the gear box 3 run synchronously, both of which will generate strong vibration and noise, affecting the experience of the vehicle.
  • the torsional vibration damping device 1 has the effect of torsional deformation. In this way, there is a time interval between the operation of the drive motor 2 and the reduction box 3, that is, the drive motor 2 first When running, the torsional vibration damping device 1 is driven to run, and the torsional vibration damping device 1 starts torsional deformation.
  • the time interval is the time for torsional deformation of the torsional vibration damping device 1 . In this way, the transmission between the two can be relatively gentle, making the vehicle more stable during driving.
  • FIG. 3 is a schematic structural diagram of a flexible transmission system for a new energy vehicle according to an embodiment of the present invention in another state.
  • FIG. 4 is a schematic structural diagram of the torsional vibration damping device 1 in the state of FIG. 3 .
  • the torsional vibration damping device 1 includes a housing 11 and a torsional vibration damping mechanism 12 .
  • the housing 11 is used to connect the drive motor 2 and the reduction box 3 .
  • the housing 11 has a fixing portion 111 for fixedly docking with the driving motor 2 and the reduction box 3 .
  • the number of the fixing parts 111 can be two, which are respectively located on one end surface of the casing 11 not facing the drive motor 2 and the reduction box 3, and are arranged at intervals along the circumferential direction of the end surface.
  • the number of the fixing parts 111 is not limited to two, and can be any desired number.
  • Each fixing portion 111 includes two opposite mounting ears 1111 and a connecting piece 1112 connecting the two mounting ears 1111 .
  • the two connecting pieces 1112 are respectively used for fixed connection with the end face of the housing 11 .
  • each connecting piece 1112 The mounting ears 1111 at both ends of each connecting piece 1112 are perpendicular to the connecting piece 1112 and extend in a direction away from the housing 11 .
  • One mounting ear 1111 at one end of a connecting piece 1112 is used for fixed connection with the drive motor 2
  • one mounting ear 1111 at the other end of the connecting piece 1112 is used for fixed connection with the reduction box 3 .
  • the mounting ears 1111 and the drive motor 2 and the reduction box 3 can be fixed by screws, but not limited to this.
  • the housing 11 is provided with a mounting portion for mounting the torsional vibration damping mechanism 12 .
  • the casing 11 may preferably adopt a split design. In this way, the torsional vibration damping mechanism 12 can be quickly detached from the installation portion. The gap where the casing 11 is separated is sealed, so that the torsional vibration damping mechanism 12 can have high sealing performance in the installation part.
  • the specific split style of the housing 11 is not limited, and can be set according to actual application scenarios.
  • the shape set by the torsional vibration damping mechanism 12 can determine the smoothness of its rotation.
  • the torsional vibration damping mechanism 12 is provided in a disc shape, so that the rotational speed of the torsional vibration damping mechanism 12 is uniform during the rotation process. Therefore, the mounting portion can also be made into a circular groove shape, and a gap is reserved between the torsional vibration damping mechanism 12 and the mounting portion, and the gap is configured so that the torsional vibration damping mechanism 12 can rotate freely in the mounting portion. It will not be touched or even squeezed by the mounting part.
  • the torsional vibration damping mechanism 12 is not limited to the disk shape, it only needs to ensure that the torsional vibration damping mechanism 12 can rotate freely in the mounting portion, which is not limited here.
  • the torsional vibration damping mechanism 12 includes a first rigid member 121 drivingly connected to the drive motor 2 , a second rigid member 122 drivingly connected to the reduction box 3 , and a second rigid member 122 disposed between the first rigid member 121 and the second rigid member 122 .
  • the flexible member 123 wherein, the first rigid member 121 and the second rigid member 122 are disposed opposite and separated, that is, the first rigid member 121 and the second rigid member 122 are not in contact with each other.
  • the flexible member 123 has a first end face 1231 and a second end face 1232 opposite to each other, the first end face 1231 is connected to the first rigid member 121 , and the second end face 1232 is connected to the second rigid member 122 .
  • the first rigid part 121 and the second rigid part 122 can preferably be made of materials with strong rigidity and high hardness, such as steel, iron, etc.
  • the flexible part 123 has the ability to make the transmission between the drive motor 2 and the reduction box 3 suffer. Due to the advantages of reduced shock and torque toggle, it is preferred to use high elastic rubber material.
  • the first rigid member 121 includes a first body 1211 for connecting the driving motor 2 and a first ring edge 1212 disposed on the edge of the first body 1211.
  • the second rigid member 122 includes a second body 1221 for connecting the reduction box 3 and a second ring edge 1222 disposed on the edge of the second body 1221 .
  • the first ring edge 1212 is perpendicular to the first body 1211 .
  • the second annular edge 1222 is perpendicular to the second body 1221 , and the first annular edge 1212 and the second annular edge 1222 are disposed opposite to each other.
  • the first ring edge 1212 extends toward the direction of the second body 1221
  • the second ring edge 1222 extends toward the direction of the first body 1211 .
  • the torsional vibration damping mechanism 12 is arranged in a disc shape
  • the first body 1211 can be in the shape of a disc
  • the first ring edge 1212 can be in a ring shape.
  • the second body 1221 can also be in the shape of a disc
  • the second ring edge 1222 can also be in a circular shape
  • the flexible member 123 also adopts a disc-shaped structure to connect with the first rigid member 121 and the second rigid member. 122 to fit.
  • the flexible member 123 also has a side surface 1233 connecting the first end surface 1231 and the second end surface 1232 thereof.
  • the first end surface 1231 is used to connect to the first body 1211 of the first rigid member 121
  • the second end surface 1232 is used to connect to the second body 1221 of the second rigid member 122
  • the side surface 1233 is used to connect the first ring edge 1212 or the second Ring edge 1222.
  • the first end surface 1231 and the first body 1211, the second end surface 1232 and the second body 1221, and the side surface 1233 and the first ring edge 1212 or the second ring edge 1222 are all fixedly connected.
  • high-strength glue can be used for bonding, or fixed parts such as screws can be used for fixing, at least to ensure that the first rigid part 121 , the flexible part 123 and the second rigid part 122 will not occur during the transmission process.
  • the connection can be disconnected.
  • the side surface 1233 is connected to the first ring edge 1212 .
  • the first ring edge 1212 is located inside the second ring edge 1222 with a first gap 13 reserved therebetween.
  • a second gap 14 is reserved between the free end of the first ring edge 1212 along its extending direction and the second body 1221 .
  • the first gap 13 can form an annular gap
  • the second gap 14 can also form an annular gap.
  • the annular gap is of a regular shape, the first rigid part 121 , the flexible part 123 and the second rigid part 122 can always be unable to communicate between the first rigid part 121 and the second rigid part 122 during the transmission process. contact, so that the flexible member 123 can fully exhibit its function of reducing the impact and torque toggle between the drive motor 2 and the reduction box 3 due to transmission.
  • the side surface 1233 is connected to the second ring edge 1222 .
  • the second ring edge 1222 is located inside the first ring edge 1212 with a third gap 15 reserved therebetween.
  • a fourth gap 16 is reserved between the free end of the second ring edge 1222 along the extending direction thereof and the first body 1211 .
  • the third gap 15 can form an annular gap
  • the fourth gap 16 can also form an annular gap.
  • the annular gap is of a regular shape, the first rigid part 121 , the flexible part 123 and the second rigid part 122 can always be unable to communicate between the first rigid part 121 and the second rigid part 122 during the transmission process. contact, so that the flexible member 123 can fully exhibit its function of reducing the impact and torque toggle between the drive motor 2 and the reduction box 3 due to transmission.
  • the drive motor 2 has a motor output shaft 21
  • the reduction box 3 has a reduction box input shaft 31
  • the motor output shaft 21 and the reduction box input shaft 31 are arranged along the same axial direction and oppositely arranged.
  • the motor output shaft 21 is drivingly connected to the first body 1211
  • the gearbox input shaft 31 is drivingly connected to the second body 1221 .
  • the motor output shaft 21 is a first spline shaft
  • the first body 1211 corresponds to the position of the first spline shaft, that is, the axial position of the first body 1211 .
  • the first spline groove 12111 extending toward the direction of the second body 1221, the first spline groove 12111 and the first spline shaft are adapted to be inserted into the first spline shaft.
  • a first vibration damping pad 12112 is provided at the bottom end of the first spline groove 12111 for matching with the free end of the first spline shaft, which can reduce the process of the first spline shaft driving the first body 1211 to rotate , the vibration and noise generated between the two.
  • the shape of the flexible member 123 corresponding to the position of the first spline groove 12111 also changes accordingly, so as to be adapted to the first body 1211 .
  • the input shaft 31 of the reduction box is a second spline shaft
  • the second body 1221 corresponds to the position of the second spline shaft, that is, the axial position of the second body 1221, and is provided with a direction facing away from the first body.
  • the first spline sleeve 12211 extending in the direction of 1211, the first spline sleeve 12211 and the second spline shaft are adapted to be inserted into the second spline shaft.
  • a second vibration damping pad 12213 is provided at the bottom end of the first spline sleeve 12211 for matching with the free end of the second spline shaft, which can reduce the process of the second body 1221 driving the second spline shaft to rotate , the vibration and noise generated between the two.
  • the motor output shaft 21 is a common drive shaft, and the motor output shaft 21 is assembled and matched with the first body 1211 through the flange 17 . Specifically, the axial position of the first body 1211 and the side facing the driving motor 2 is assembled with a flange 17 for assembling with the motor output shaft 21.
  • the input shaft 31 of the reduction box is a third spline shaft
  • the position of the second body 1221 corresponding to the third spline shaft that is, the axial position of the second body 1221
  • the extended second spline groove 12212, the second spline groove 12212 is matched with the third spline shaft, so that the third spline shaft can be inserted.
  • the bottom end of the second spline groove 12212 is provided with a third vibration damping pad 311 for matching with the free end of the third spline shaft, which can reduce the process of driving the third spline shaft to rotate by the second body 1221 , the vibration and noise generated between the two.
  • the shape of the flexible member 123 corresponding to the position of the second spline groove 12212 also changes accordingly, so as to be adapted to the second body 1221 .
  • connection between the motor output shaft 21 and the first body 1211 and between the gearbox input shaft 31 and the second body 1221 may also be connected by any other connection structure, which is not limited here.
  • the reduction box 3 also has a reduction box output shaft 32 .
  • the drive motor 2 transmits the kinetic energy to the reduction box input shaft 31 of the reduction box 3, after the meshing transmission of the gear set inside the reduction box 3, its kinetic energy is reduced.
  • the reduction box output shaft 32 The rotational speed of 32 is significantly lower than the rotational speed of the gearbox input shaft 31 . In this way, the driving force and speed of the vehicle can be changed in a considerable range, so that the vehicle can be applied to various scenarios such as starting, idling parking, high and low speed driving, hill climbing and reversing.
  • the position where the reduction box output shaft 32 is installed in the reduction box 3 and the number of the reduction box output shafts 32 installed may be determined according to the model of the vehicle and the position where the reduction box 3 is installed in the vehicle. For example, when the number of the reduction box output shaft 32 is one, the reduction box output shaft 32 and the reduction box input shaft 31 may be arranged on the same side. Referring to FIG. 5 , the output shaft 32 of the reduction box may be arranged above the input shaft 31 of the reduction box. The gearbox output shaft 32 can also be provided on the opposite side of the gearbox input shaft 31 . Referring to FIG. 6 , the output shaft 32 of the reduction gear box may be arranged at an upper position on the opposite side of the input shaft 31 of the reduction gear box. For another example, referring to FIG.
  • the output shaft 32 of the reduction box can be arranged on the opposite side of the input shaft 31 of the reduction box, and is arranged coaxially with the input shaft 31 of the reduction box.
  • the number of the output shafts of the reduction box 32 is two
  • one of the output shafts of the reduction box 32 and the input shaft 31 of the reduction box are arranged on the same side, and the other output shaft 32 of the reduction box is arranged on the opposite side of the input shaft 31 of the reduction box,
  • the two output shafts 32 of the reduction box are arranged along the same axial direction.
  • the two output shafts 32 of the reduction box can be arranged above the input shaft 31 of the reduction box, but not limited to this.

Abstract

A flexible transmission system for a new energy vehicle, comprising: a drive motor (2), a reduction gearbox (3), and a torsional vibration damping device (1) disposed between the drive motor and the reduction gearbox. The torsional vibration damping device comprises a housing (11) and a torsional vibration damping mechanism (12). The housing is used for connecting the drive motor and the reduction gearbox; and the torsional vibration damping mechanism is arranged in the housing and comprises: a first rigid member (121) drivingly connected to the drive motor, a second rigid member (122) drivingly connected to the reduction gearbox, and a flexible member (123) disposed between the first rigid member and the second rigid member. The first rigid member and the second rigid member are opposite and separate from each other, and the flexible member has a first end face (1231) and a second end face (1232) that are opposite, the first end face being connected to the first rigid member, and the second end face being connected to the second rigid member. The system can reduce vibration and noise of the drive motor and the reduction gearbox during operation.

Description

用于新能源车辆的柔性传动系统Flexible transmission system for new energy vehicles 技术领域technical field
本发明涉及新能源车辆技术领域,尤其涉及一种用于新能源车辆的柔性传动系统。The invention relates to the technical field of new energy vehicles, in particular to a flexible transmission system for new energy vehicles.
背景技术Background technique
随着科技的发展,人们的环保意识越来越强,且由于汽油、柴油等能源的不可再生,促使人们研发出可再生且环保的能源应用于车辆,以缓解目前存在且亟待解决的诸多状况。With the development of science and technology, people's awareness of environmental protection is getting stronger and stronger, and due to the non-renewable energy such as gasoline and diesel, people are urged to develop renewable and environmentally friendly energy sources for use in vehicles, so as to alleviate the many existing and urgent problems that need to be solved. .
以传统燃料,例如汽油、柴油为动力的车辆,其动力输出源为发动机。该车辆的动力输出路径为发动机-离合器-变速箱-传动轴-主减速器-半轴-轮端。通过该动力输出路径,可使得发动机产生的动力最终传递到轮端,使得车辆得以前行。但目前市场上常规的发动机的结构为曲轴活塞式四冲程发动机,只有在其启动做功的行程中才会将燃料压燃或者点燃,以对整车辆进行做功。为了保证四冲程发动机(以四冲程柴油机为例)运转的均匀性和平衡性,曲轴每转动两圈,每个气缸必须完成一次做功循环。因此对于四缸机曲轴每转动一圈就会点火两次,六缸机曲轴每转动一圈就会点火三次,这就意味着对于四缸机曲轴每转动一圈就会对曲轴带来两次扭矩冲击,六缸机曲轴每转动一圈就会对曲轴带来三次扭矩冲击,随之同步伴随的就是振动和噪音。为了消除发动机这种周期性固有的振动和噪音的影响,在近百年的汽车技术发展中,人们发明了多项提升整车NVH(即噪音Noise、振动Vibration及声振粗糙度Harshness的英文缩写)性能的技术,比如在曲轴的前段增加扭转减振器、在离合器上集成扭转减振器及将发动机飞轮做成双质量飞轮(其本质也是扭转减震器的一种形式),再外加整车隔音降噪材料,使得现代的车辆的NVH性能得到很大的提升。使得驾 驶员及乘客在乘车时均能够得到很舒适的体验。Vehicles powered by traditional fuels, such as gasoline and diesel, are powered by engines. The power output path of the vehicle is engine-clutch-gearbox-transmission shaft-final reducer-axle shaft-wheel end. Through this power output path, the power generated by the engine can be finally transmitted to the wheel end, so that the vehicle can move forward. However, the structure of the conventional engine on the market is a crankshaft-piston four-stroke engine, and the fuel is compressively ignited or ignited only in the starting stroke of the engine to perform work on the entire vehicle. In order to ensure the uniformity and balance of the operation of a four-stroke engine (taking a four-stroke diesel engine as an example), each cylinder must complete a power cycle for every two revolutions of the crankshaft. Therefore, for each revolution of the four-cylinder engine, the crankshaft will fire twice, and for each revolution of the six-cylinder engine, the crankshaft will fire three times, which means that for each revolution of the four-cylinder engine, the crankshaft will be fired twice Torque shock, every rotation of the crankshaft of the six-cylinder engine will bring three torque shocks to the crankshaft, followed by vibration and noise. In order to eliminate the influence of the periodic inherent vibration and noise of the engine, in the development of automobile technology in the past hundred years, people have invented a number of NVH (namely Noise, Vibration and Harshness of the English abbreviation of Harshness) Performance technologies, such as adding a torsional damper to the front of the crankshaft, integrating a torsional damper on the clutch, and making the engine flywheel a dual-mass flywheel (which is also a form of torsional damper in nature), plus the entire vehicle Sound insulation and noise reduction materials have greatly improved the NVH performance of modern vehicles. So that the driver and passengers can get a very comfortable experience when riding in the car.
然而,随着汽油、柴油等能源的日渐枯竭,及给环境带来的恶劣影响,进入2010年以后,国内新能源车辆开始推广使用,逐渐取代以传统燃料为动力的车辆。尤其是在商用车和乘用车领域,新能源车辆得到了很大的发展。新能源车辆动力系统主要有三种技术路线:油电混合动力系统、电机驱动动力系统以及氢燃料电池动力系统。在推广的初期,新能源车辆主要是以油电混合技术路线为主要发展路线,整车NVH手段和措施可以沿用传统车辆的成熟手段和措施来应对。但随着技术的发展,目前主要为电机驱动动力系统的技术路线,后续可能会发展氢燃料电池动力系统技术路线。However, with the depletion of gasoline, diesel and other energy sources and the adverse impact on the environment, after 2010, domestic new energy vehicles began to be popularized and gradually replaced vehicles powered by traditional fuels. Especially in the field of commercial vehicles and passenger vehicles, new energy vehicles have been greatly developed. There are three main technical routes for the power system of new energy vehicles: gasoline-electric hybrid power system, motor-driven power system and hydrogen fuel cell power system. In the initial stage of promotion, new energy vehicles are mainly based on the hybrid technology route of gasoline and electricity. However, with the development of technology, the current technical route is mainly the motor-driven power system, and the technical route of the hydrogen fuel cell power system may be developed in the future.
由于纯电车辆采用的动力输出路径为电池-电机-减速箱(整车有减速箱或无减速箱,不同车辆技术路线不同)-主减速器(整车有主减速器或无减速器,不同车辆技术路线不同)-轮端。由于电机工作时运转平稳且噪音低,所以截止目前从电机到轮端全部为机械刚性连接,没有任何阻尼减振的部件在动力系统中使用。然而,随着这种技术路线的深入使用,在使用过程中逐渐暴露出振动噪音问题和系统部件损坏问题。具体地,由于电机输出产生扭矩波动和振动噪音,刚性传递到电机后端输出结构或系统,从而对整个动力系统本体、整套机构或整车,产生较大的振动或噪音。严重情况会导致系统共振缩短零部件、系统、整套机构或整车整体寿命的缩减。然而,截止至目前为止,仍未有很好的解决方案。通过对电机工作特性的了解,电机在工作时实际仍然存在扭矩波动和振动噪音。电机系统的振动和噪音主要来源于三方面:齿槽转矩、轴向力波激励以及由于控制器控制程序带来的电机扭矩波动。这些扭矩的波动通过花键轴直接传入电机后端的齿轮结构,又会带来齿轮冲击噪音、反向冲击噪音和振动,同时对齿轮的可靠性和寿命也会造成不利影响,所以在电机输出端增加扭转减振机构是非常有必要的。特定扭转减振机构装在曲轴上,用于产生阻尼力矩或反向力矩以降低曲轴扭转振动的振幅,如此可实现电机输出的扭矩波动柔性的传递到后端的齿轮系统中,从而达到降低系统噪音和振动,同时提高零部件使用寿命的目的。Since the power output path used by pure electric vehicles is battery-motor-reduction box (the whole vehicle has a reduction box or no reduction box, the technical route of different vehicles is different)-main reducer (the whole vehicle has a main reducer or no reducer, different Vehicle technical route is different) - wheel end. Since the motor runs smoothly and has low noise, up to now, the motor and the wheel end are all mechanically rigidly connected, and no damping and vibration-absorbing components are used in the power system. However, with the in-depth use of this technical route, vibration and noise problems and damage to system components are gradually exposed during use. Specifically, due to the torque fluctuation and vibration noise generated by the output of the motor, the rigidity is transmitted to the output structure or system at the rear end of the motor, thereby causing greater vibration or noise to the entire power system body, the entire set of mechanisms or the entire vehicle. In severe cases, system resonance can shorten the life of components, systems, entire mechanisms or the entire vehicle. However, as of now, there is no good solution. Through the understanding of the working characteristics of the motor, there are still torque fluctuations and vibration noise when the motor is working. The vibration and noise of the motor system mainly come from three aspects: cogging torque, axial force wave excitation and motor torque fluctuation caused by the controller control program. These torque fluctuations are directly transmitted to the gear structure at the rear end of the motor through the spline shaft, which will bring gear impact noise, reverse impact noise and vibration, and will also adversely affect the reliability and life of the gear. It is very necessary to increase the torsional vibration damping mechanism at the end. A specific torsional vibration damping mechanism is installed on the crankshaft to generate damping torque or reverse torque to reduce the amplitude of crankshaft torsional vibration, so that the torque fluctuation output from the motor can be flexibly transmitted to the rear gear system, thereby reducing system noise. and vibration, while improving the service life of components.
然而,电机与发动机工作特性差异较大以及输出端结构不同,电机驱动系统的扭转减振机构又不能直接沿用传统动力系统中的扭转减震机构。其主要因为传统柴油发动机转速在2500rad以下,但电机可以工作在10000rad以下,目前的扭转减震机构能够满足转速在2500rad以下工作区间的动平衡问题,然而,无法满足转速在10000rad以下工作区间的动平衡问题。且传统的车辆的系统本身就带有离合分离装置。具体地,传统车辆发动机输出端曲轴与发动机飞轮进行连接,离合器置于变速箱与飞轮之间,离合器主要有压盘、扭转减震器、摩擦片组成,车辆整车行驶时离合器摩擦片与飞轮贴合,发动机动力通过摩擦片的摩擦力传递到摩擦片刚性连接的花键上,花键与变速箱输入轴相连,从而将发动机动力源源不断传递到后端,当踩下离合器踏板时,离合传动机构将摩擦片与飞轮分开,从而中断了动力系统向后端的传递。此时才可以进行正常换挡,换挡完成后松开离合器踏板,摩擦片从新与飞轮相连,动力得以继续传递到后端。由于离合器本体集成了扭转减震器,所以发动机的扭矩波动可以被扭转减震器进行衰减传递,同时也避免了刚性的动力传递,从而实现了动力系统NVH性能的提升。然而,该套离合分离装置不能应用到电机驱动的新能源动力总成上,例如,电机与减速箱之间的动力传递不需要摩擦片结构,电机后面的减速箱为定速比结构,不需要换挡分离结构。且由于离合器需要经常拆装,为损耗件。由于发动机与变速箱之间的密封性不作要求,因此可应用于发动机与变速箱之间。然而,电机与变速箱之间的密封性要求很高,需要进行防尘防水,如果两者之间经常拆装,很容易导致密封性变差,从而导致使用的效果变差甚至无法使用。However, the working characteristics of the motor and the engine are quite different and the structure of the output end is different, and the torsional vibration damping mechanism of the motor drive system cannot directly use the torsional vibration damping mechanism in the traditional power system. The main reason is that the speed of the traditional diesel engine is below 2500rad, but the motor can work below 10000rad. The current torsional damping mechanism can meet the dynamic balance problem in the working range below 2500rad. However, it cannot meet the dynamic balance in the working range below 10000rad. balance issue. And the traditional vehicle system itself has a clutch separation device. Specifically, the crankshaft at the output end of the traditional vehicle engine is connected to the engine flywheel, and the clutch is placed between the gearbox and the flywheel. The clutch is mainly composed of a pressure plate, a torsional shock absorber, and a friction plate. When the vehicle is running, the clutch friction plate and the flywheel are Fitting, the engine power is transmitted to the splines rigidly connected to the friction plates through the friction force of the friction plates, and the splines are connected to the input shaft of the gearbox, so as to continuously transmit the engine power to the rear end. The transmission separates the friction plates from the flywheel, interrupting the transmission of the powertrain to the rear end. At this time, the normal gear shift can be performed. After the gear shift is completed, the clutch pedal is released, the friction plate is reconnected to the flywheel, and the power can continue to be transmitted to the rear end. Since the clutch body integrates a torsional shock absorber, the torque fluctuation of the engine can be attenuated and transmitted by the torsional shock absorber, and at the same time, rigid power transmission is avoided, thereby improving the NVH performance of the power system. However, this set of clutch and separation device cannot be applied to the motor-driven new energy powertrain. For example, the power transmission between the motor and the reduction box does not require a friction plate structure, and the reduction box behind the motor is a fixed speed ratio structure, which does not require a friction plate structure. Shift separation structure. And because the clutch needs to be disassembled and assembled frequently, it is a lossy part. Since the tightness between the engine and the gearbox is not required, it can be applied between the engine and the gearbox. However, the tightness between the motor and the gearbox is required to be high, and dust and water proofing is required. If the two are frequently disassembled and assembled, the tightness will easily deteriorate, resulting in poor or even unusable use.
所以目前已有的扭转减震机构无法使用到现在的新能源电机系统中,需要根据目前的系统工作特性和结构来发明一套新的扭转减振机构,以满足新能源动力系统的需要。Therefore, the existing torsion damping mechanism cannot be used in the current new energy motor system. It is necessary to invent a new torsion damping mechanism according to the current system working characteristics and structure to meet the needs of the new energy power system.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供了一种用于新能源车辆的柔性传动系统,包括驱动 电机和减速箱,还包括设于所述驱动电机和所述减速箱之间,用于将所述驱动电机输出的动力柔性地传递至所述减速箱的扭转减振装置;所述扭转减振装置包括:In view of this, the present invention provides a flexible transmission system for a new energy vehicle, including a drive motor and a reduction box, and a flexible transmission system disposed between the drive motor and the reduction box for connecting the drive motor The output power is flexibly transmitted to the torsional vibration damping device of the reduction box; the torsional vibration damping device comprises:
壳体,用于连接所述驱动电机和所述减速箱;a housing for connecting the drive motor and the reduction gearbox;
扭转减振机构,设于所述壳体内,其包括驱动连接于所述驱动电机的第一刚性件、驱动连接于所述减速箱的第二刚性件和设于所述第一刚性件和所述第二刚性件之间的柔性件;所述第一刚性件和所述第二刚性件相对且分离设置;所述柔性件具有相对的第一端面和第二端面,所述第一端面连接于所述第一刚性件,所述第二端面连接于所述第二刚性件。A torsional vibration damping mechanism, arranged in the housing, includes a first rigid part drivingly connected to the driving motor, a second rigid part drivingly connected to the reduction box, and a second rigid part that is connected to the first rigid part and the the first rigid part and the second rigid part are opposite and separated; the flexible part has opposite first end faces and second end faces, and the first end faces are connected In the first rigid part, the second end face is connected to the second rigid part.
可选择地,所述第一刚性件包括驱动连接于所述驱动电机的第一本体及设于所述第一本体边缘的第一环边;所述第二刚性件包括驱动连接于所述减速箱的第二本体及设于所述第二本体边缘的第二环边;所述第一环边和所述第二环边相对设置;Optionally, the first rigid member includes a first body drivingly connected to the driving motor and a first ring edge disposed on the edge of the first body; the second rigid member includes a driving connection to the speed reducer the second body of the box and the second ring edge arranged on the edge of the second body; the first ring edge and the second ring edge are arranged oppositely;
所述柔性件还具有连接所述第一端面和所述第二端面的侧面,所述第一端面连接于所述第一本体,所述第二端面连接于所述第二本体,所述侧面连接于所述第一环边或所述第二环边。The flexible member further has a side surface connecting the first end surface and the second end surface, the first end surface is connected to the first body, the second end surface is connected to the second body, and the side surface is connected to the second body. connected to the first loop edge or the second loop edge.
可选择地,所述侧面连接于所述第一环边时,所述第一环边位于所述第二环边内侧,且两者之间预留有第一间隙;及所述第一环边沿其延伸方向的自由端部和所述第二本体之间预留有第二间隙。Optionally, when the side surface is connected to the first ring edge, the first ring edge is located inside the second ring edge, and a first gap is reserved therebetween; and the first ring edge A second gap is reserved between the free end of the edge along its extending direction and the second body.
可选择地,所述侧面连接于所述第二环边时,所述第二环边位于所述第一环边内侧,且两者之间预留有第三间隙;及所述第二环边沿其延伸方向的自由端部和所述第一本体之间预留有第四间隙。Optionally, when the side surface is connected to the second ring edge, the second ring edge is located inside the first ring edge, and a third gap is reserved therebetween; and the second ring edge A fourth gap is reserved between the free end of the edge along its extending direction and the first body.
可选择地,所述驱动电机具有电机输出轴,所述电机输出轴为第一花键轴;及所述减速箱具有减速箱输入轴,所述减速箱输入轴为第二花键轴;其中,Optionally, the drive motor has a motor output shaft, and the motor output shaft is a first splined shaft; and the reduction box has a reduction box input shaft, and the reduction box input shaft is a second splined shaft; wherein ,
所述第一本体对应于所述第一花键轴的位置设有朝向所述第二本体方向延伸,以供所述第一花键轴插嵌的第一花键槽;及所述第二本体对应于所述第二花键轴的位置设有朝向背对所述第一本体方向延伸,以供所述第二花键轴插嵌 的第一花键套。The first body is provided with a first spline groove extending toward the second body at a position corresponding to the first spline shaft for the first spline shaft to be inserted into; and the second body A position corresponding to the second spline shaft is provided with a first spline sleeve extending in a direction away from the first body for inserting the second spline shaft.
可选择地,所述驱动电机具有电机输出轴;及所述减速箱具有减速箱输入轴,所述减速箱输入轴为第三花键轴;其中,Optionally, the drive motor has a motor output shaft; and the reduction box has a reduction box input shaft, and the reduction box input shaft is a third spline shaft; wherein,
所述电机输出轴通过法兰盘和所述第一本体相组装配合;及所述第二本体对应于所述第三花键轴的位置设有朝向所述第一本体方向延伸,以供所述第三花键轴插嵌的第二花键槽。The motor output shaft is assembled and matched with the first body through a flange; and the second body is provided with a position corresponding to the third spline shaft extending toward the first body for the purpose of The third spline shaft is inserted into the second spline groove.
可选择地,所述减速箱还具有减速箱输出轴;Optionally, the reduction box further has a reduction box output shaft;
所述减速箱输出轴的数量为一个时,所述减速箱输出轴和所述减速箱输入轴同侧设置;或设于所述减速箱输入轴相对的一侧;When the number of the output shaft of the reduction box is one, the output shaft of the reduction box and the input shaft of the reduction box are arranged on the same side; or arranged on the opposite side of the input shaft of the reduction box;
所述减速箱输出轴的数量为两个时,其中一所述减速箱输出轴和所述减速箱输入轴同侧设置,另一所述减速箱输出轴设于所述减速箱输入轴相对的一侧,且两所述减速箱输出轴沿同一轴向设置。When the number of the output shafts of the reduction box is two, one of the output shafts of the reduction box and the input shaft of the reduction box are arranged on the same side, and the other output shaft of the reduction box is arranged on the opposite side of the input shaft of the reduction box. one side, and the two output shafts of the reduction box are arranged along the same axial direction.
可选择地,所述电机输出轴和所述减速箱输入轴沿同一轴向设置。Optionally, the motor output shaft and the gearbox input shaft are arranged along the same axial direction.
可选择地,所述壳体内设有一安装部,用于安装所述扭转减振机构。Optionally, a mounting portion is provided in the housing for mounting the torsional vibration damping mechanism.
可选择地,所述柔性件由橡胶材质制作。Optionally, the flexible member is made of rubber material.
本发明的实施例提供的技术方案可以包括以下有益效果:The technical solutions provided by the embodiments of the present invention may include the following beneficial effects:
本发明实施例提供了一种用于新能源车辆的柔性传动系统,通过在驱动电机和减速箱之间增设扭转减振装置,可使得驱动电机输出的动力能够柔性地传递至减速箱。其中,由于第一刚性件和第二刚性件相对且分离设置,即第一刚性件和第二刚性件之间不接触。因此,驱动电机运行,带动第一刚性件转动,以将动能刚性地传递至第一刚性件,第一刚性件从而带动柔性件转动,柔性件进而带动第二刚性件转动。在柔性件的缓冲作用下,第一刚性件将动能传递至第二刚性件的过程中,经过柔性件逐步的过滤衰减,使得动能由第二刚性件传递至减速箱时,减速箱受到的冲击和扭矩拨动大大降低,从而降低了驱动电机和减速箱在运行过程中的振动和噪音,改善了驱动电机和减速箱的工作工况。The embodiment of the present invention provides a flexible transmission system for a new energy vehicle. By adding a torsional vibration damping device between the driving motor and the reduction box, the power output by the driving motor can be flexibly transmitted to the reduction box. Wherein, since the first rigid part and the second rigid part are opposite and separated, that is, there is no contact between the first rigid part and the second rigid part. Therefore, the driving motor operates to drive the first rigid member to rotate, so as to rigidly transmit kinetic energy to the first rigid member, the first rigid member drives the flexible member to rotate, and the flexible member drives the second rigid member to rotate. Under the buffering action of the flexible part, in the process of the first rigid part transferring kinetic energy to the second rigid part, it is gradually filtered and attenuated by the flexible part, so that when the kinetic energy is transmitted from the second rigid part to the speed reducer, the impact on the speed reducer And the torque toggle is greatly reduced, thereby reducing the vibration and noise of the driving motor and the reduction box during operation, and improving the working conditions of the driving motor and the reduction box.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本发明。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description serve to explain the principles of the invention.
图1为本发明实施例提供的一种用于新能源车辆的柔性传动系统在一种状态下的结构示意图;1 is a schematic structural diagram of a flexible transmission system for a new energy vehicle in one state according to an embodiment of the present invention;
图2为在图1状态下的扭转减振装置的结构示意图;Fig. 2 is the structural schematic diagram of the torsional vibration damping device in the state of Fig. 1;
图3为本发明实施例提供的一种用于新能源车辆的柔性传动系统在另一种状态下的结构示意图;3 is a schematic structural diagram of a flexible transmission system for a new energy vehicle according to an embodiment of the present invention in another state;
图4为在图3状态下的扭转减振装置的结构示意图;4 is a schematic structural diagram of the torsional vibration damping device in the state of FIG. 3;
图5为图1所示的减速箱在一种状态下的结构示意图;FIG. 5 is a schematic structural diagram of the reduction box shown in FIG. 1 in one state;
图6为图1所示的减速箱在另一种状态下的结构示意图;FIG. 6 is a schematic structural diagram of the reduction box shown in FIG. 1 in another state;
图7为图1所示的减速箱在又一种状态下的结构示意图;FIG. 7 is a schematic structural diagram of the reduction box shown in FIG. 1 in another state;
图8为图1所示的减速箱在又一种状态下的结构示意图。FIG. 8 is a schematic structural diagram of the reduction gear box shown in FIG. 1 in yet another state.
具体实施方式detailed description
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本发明相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本发明的一些方面相一致的装置和方法的例子。Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. Where the following description refers to the drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the illustrative examples below are not intended to represent all implementations consistent with the present invention. Rather, they are merely examples of apparatus and methods consistent with some aspects of the invention as recited in the appended claims.
在本发明使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本发明。除非另作定义,本发明使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本发明说明书以及权利要求书中使用的“一个”或者“一”等类似词语也不表示数量限制,而是表示存在至少一个。“包括”或者“包含”等类似词语意指出现在“包括”或者“包含”前面的元件或者物件涵盖出现在“包括”或者“包含”后面列举的元件或者物件及其等同,并不排除其他元件或者物件。“连接”或者“相连” 等类似的词语并非限定于物理的或者机械的连接,而且可以包括电性的连接,不管是直接的还是间接的。在本发明说明书和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本文中使用的术语“和/或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。The terminology used in the present invention is for the purpose of describing particular embodiments only and is not intended to limit the present invention. Unless otherwise defined, technical or scientific terms used in the present invention should have the ordinary meaning as understood by one of ordinary skill in the art to which the present invention belongs. Words like "a" or "an" used in the present specification and claims also do not denote a quantitative limitation, but rather denote the presence of at least one. Words like "include" or "include" mean that the elements or items appearing before "including" or "including" cover the elements or items listed after "including" or "including" and their equivalents, and do not exclude other elements or objects. Words like "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. As used in this specification and the appended claims, the singular forms "a," "the," and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It will also be understood that the term "and/or" as used herein refers to and includes any and all possible combinations of one or more of the associated listed items.
本发明实施例提供了一种用于新能源车辆的柔性传动系统,包括驱动电机和减速箱,其还包括设于驱动电机和减速箱之间,用于将驱动电机输出的动力柔性地传递至减速箱的扭转减振装置。扭转减振装置包括壳体和扭转减振机构。壳体用于连接驱动电机和减速箱。扭转减振机构设于壳体内,其包括驱动连接于驱动电机的第一刚性件、驱动连接于减速箱的第二刚性件和设于第一刚性件和第二刚性件之间的柔性件。第一刚性件和第二刚性件相对且分离设置。柔性件具有相对的第一端面和第二端面,第一端面连接于第一刚性件,第二端面连接于第二刚性件。An embodiment of the present invention provides a flexible transmission system for a new energy vehicle, including a driving motor and a reduction box, and further comprising a flexible transmission system disposed between the driving motor and the reduction box for flexibly transmitting the power output by the driving motor to Torsional vibration damping device for the gearbox. The torsional vibration damping device includes a housing and a torsional vibration damping mechanism. The housing is used to connect the drive motor and the gear box. The torsional vibration damping mechanism is arranged in the housing, and includes a first rigid part drivingly connected to the driving motor, a second rigid part drivingly connected to the reduction box, and a flexible part arranged between the first rigid part and the second rigid part. The first rigid part and the second rigid part are arranged opposite and separated. The flexible member has opposite first end faces and second end faces, the first end face is connected to the first rigid member, and the second end face is connected to the second rigid member.
本发明实施例提供的用于新能源车辆的柔性传动系统,由于第一刚性件和第二刚性件相对且分离设置,即第一刚性件和第二刚性件之间不接触。因此,驱动电机运行,带动第一刚性件转动,以将动能刚性地传递至第一刚性件,第一刚性件从而带动柔性件转动,柔性件进而带动第二刚性件转动。柔性件能够将动能柔性地进行传递。在柔性件的缓冲作用下,第一刚性件将动能传递至第二刚性件的过程中,经过柔性件逐步的过滤衰减,使得动能由第二刚性件传递至减速箱时,减速箱受到的冲击和扭矩拨动大大降低,从而降低了驱动电机和减速箱在运行过程中的振动和噪音,改善了驱动电机和减速箱的工作工况。In the flexible transmission system for a new energy vehicle provided by the embodiments of the present invention, since the first rigid part and the second rigid part are disposed oppositely and separately, that is, there is no contact between the first rigid part and the second rigid part. Therefore, the driving motor operates to drive the first rigid member to rotate, so as to rigidly transmit kinetic energy to the first rigid member, the first rigid member drives the flexible member to rotate, and the flexible member drives the second rigid member to rotate. The flexible member can transmit kinetic energy flexibly. Under the buffering action of the flexible part, in the process of the first rigid part transferring kinetic energy to the second rigid part, it is gradually filtered and attenuated by the flexible part, so that when the kinetic energy is transmitted from the second rigid part to the speed reducer, the impact on the speed reducer And the torque toggle is greatly reduced, thereby reducing the vibration and noise of the driving motor and the reduction box during operation, and improving the working conditions of the driving motor and the reduction box.
图1为本发明实施例提供的一种用于新能源车辆的柔性传动系统在一种状态下的结构示意图。图2为在图1状态下的扭转减振装置1的结构示意图。参见图1和图2,本发明提供的用于新能源车辆的柔性传动系统,包括驱动电机2和减速箱3,其还包括设于驱动电机2和减速箱3之间的扭转减振装置1。驱动电机2能够将电能转化为机械动能,并能够将该动能传递至减速箱3,减速箱3 从而将该动能传递至主减速器(未图示),并经过主减速器最终将该动能传递至轮端(未图示),以带动车辆运行。目前市场中,有的车辆没有增设主减速器,该种类别的车辆的动能可直接由减速箱3传递至轮端,在此不作限制。由于驱动电机2的转速小于或等于10000转,如果减速箱3直接和驱动电机2刚性连接,则在驱动电机2的高转速下,其输出的动力直接传递至减速箱3,会导致两者产生强烈的振动和噪音,甚至会直接影响两者的使用寿命。因而通过在驱动电机2和减速箱3之间增设扭转减振装置1,可使得驱动电机2输出的动力柔性地传递至减速箱3,使得减速箱3受到的冲击和扭矩拨动大大降低。FIG. 1 is a schematic structural diagram of a flexible transmission system for a new energy vehicle in one state according to an embodiment of the present invention. FIG. 2 is a schematic structural diagram of the torsional vibration damping device 1 in the state of FIG. 1 . Referring to FIGS. 1 and 2 , the flexible transmission system for new energy vehicles provided by the present invention includes a drive motor 2 and a reduction box 3 , and further includes a torsional vibration damping device 1 arranged between the drive motor 2 and the reduction box 3 . . The drive motor 2 can convert electrical energy into mechanical kinetic energy, and can transmit the kinetic energy to the reduction box 3, and the reduction box 3 transmits the kinetic energy to the main reducer (not shown), and finally transmits the kinetic energy through the main reducer. to the wheel end (not shown) to drive the vehicle. In the current market, some vehicles do not have an additional main reducer, and the kinetic energy of this type of vehicle can be directly transmitted from the reduction box 3 to the wheel end, which is not limited here. Since the rotational speed of the drive motor 2 is less than or equal to 10,000 revolutions, if the reduction box 3 is directly rigidly connected to the drive motor 2, under the high rotational speed of the drive motor 2, the output power of the drive motor 2 is directly transmitted to the reduction box 3, which will cause the two to generate Strong vibration and noise will even directly affect the service life of both. Therefore, by adding a torsional vibration damping device 1 between the drive motor 2 and the reduction box 3, the power output by the drive motor 2 can be flexibly transmitted to the reduction box 3, so that the impact and torque toggling of the reduction box 3 are greatly reduced.
值得一提的是,柔性传递是相比较于刚性传递而言的,为相对概念,而非绝对概念。例如,驱动电机2和减速箱3之间为动力刚性传递时,驱动电机2和减速箱3之间为同步运行,两者均会产生强烈的振动和噪音,影响对车辆的使用体验。而当驱动电机2和减速箱3之间为动力柔性传递时,扭转减振装置1具有扭转变形的作用,如此,驱动电机2和减速箱3之间的运行存在时间间隔,即驱动电机2先运行,带动扭转减振装置1运行,扭转减振装置1开始扭转变形,当扭转变形到最大阈值时,从而带动减速箱3运行。该时间间隔即为扭转减振装置1扭转变形的时间。如此可使得两者之间传动比较缓和,使得车辆在行驶过程中更加平稳。It is worth mentioning that, compared with rigid transmission, flexible transmission is a relative concept, not an absolute concept. For example, when the power is transmitted rigidly between the drive motor 2 and the gear box 3, the drive motor 2 and the gear box 3 run synchronously, both of which will generate strong vibration and noise, affecting the experience of the vehicle. When the power is transmitted flexibly between the drive motor 2 and the reduction box 3, the torsional vibration damping device 1 has the effect of torsional deformation. In this way, there is a time interval between the operation of the drive motor 2 and the reduction box 3, that is, the drive motor 2 first When running, the torsional vibration damping device 1 is driven to run, and the torsional vibration damping device 1 starts torsional deformation. When the torsional deformation reaches the maximum threshold, the reduction box 3 is driven to run. The time interval is the time for torsional deformation of the torsional vibration damping device 1 . In this way, the transmission between the two can be relatively gentle, making the vehicle more stable during driving.
图3为本发明实施例提供的一种用于新能源车辆的柔性传动系统在另一种状态下的结构示意图。图4为在图3状态下的扭转减振装置1的结构示意图。参见图1至图4,扭转减振装置1包括壳体11和扭转减振机构12。FIG. 3 is a schematic structural diagram of a flexible transmission system for a new energy vehicle according to an embodiment of the present invention in another state. FIG. 4 is a schematic structural diagram of the torsional vibration damping device 1 in the state of FIG. 3 . Referring to FIGS. 1 to 4 , the torsional vibration damping device 1 includes a housing 11 and a torsional vibration damping mechanism 12 .
壳体11用于连接驱动电机2和减速箱3。在一个实施例中,壳体11具有用于和驱动电机2和减速箱3固定对接的固定部111。在一个较佳的示例中,固定部111的数量可为两个,分设于壳体11不与驱动电机2和减速箱3相对接的一端面,且沿该端面的周向间隔设置。当然,固定部111的数量不限于两个,可为任意所需设定的个数。每一个固定部111均包括两相对的安装耳1111和连接两个安装耳1111的连接件1112。两个连接件1112分别用于和壳体11的该端面相固定连接。每一个连接件1112两端的安装耳1111均垂直于连接件1112,且 均朝向背对壳体11的方向延伸。其中,位于一个连接件1112一端的一个安装耳1111用于和驱动电机2相固定连接,位于该连接件1112另一端的一个安装耳1111用于和减速箱3相固定连接。优选地,安装耳1111和驱动电机2及减速箱3之间均可通过螺钉固定,但并不限于此。The housing 11 is used to connect the drive motor 2 and the reduction box 3 . In one embodiment, the housing 11 has a fixing portion 111 for fixedly docking with the driving motor 2 and the reduction box 3 . In a preferred example, the number of the fixing parts 111 can be two, which are respectively located on one end surface of the casing 11 not facing the drive motor 2 and the reduction box 3, and are arranged at intervals along the circumferential direction of the end surface. Of course, the number of the fixing parts 111 is not limited to two, and can be any desired number. Each fixing portion 111 includes two opposite mounting ears 1111 and a connecting piece 1112 connecting the two mounting ears 1111 . The two connecting pieces 1112 are respectively used for fixed connection with the end face of the housing 11 . The mounting ears 1111 at both ends of each connecting piece 1112 are perpendicular to the connecting piece 1112 and extend in a direction away from the housing 11 . One mounting ear 1111 at one end of a connecting piece 1112 is used for fixed connection with the drive motor 2 , and one mounting ear 1111 at the other end of the connecting piece 1112 is used for fixed connection with the reduction box 3 . Preferably, the mounting ears 1111 and the drive motor 2 and the reduction box 3 can be fixed by screws, but not limited to this.
在一个实施例中,壳体11内设有安装部,用于安装扭转减振机构12。具体地,壳体11可优先采用分体式设计。如此可便于扭转减振机构12能够快速从安装部内进行拆装。壳体11分体处的间隙采用密封处理,如此能够确保扭转减振机构12在安装部内具有高的密封性。壳体11具体的分体样式不做限制,可根据实际应用场景而设定。In one embodiment, the housing 11 is provided with a mounting portion for mounting the torsional vibration damping mechanism 12 . Specifically, the casing 11 may preferably adopt a split design. In this way, the torsional vibration damping mechanism 12 can be quickly detached from the installation portion. The gap where the casing 11 is separated is sealed, so that the torsional vibration damping mechanism 12 can have high sealing performance in the installation part. The specific split style of the housing 11 is not limited, and can be set according to actual application scenarios.
继续参见图1至图4,由于驱动电机2在运行过程中,会带动设于安装部内的扭转减振机构12转动,因而扭转减振机构12所设定的形状,可确定其转动的平稳度。在一个实施例中,将扭转减振机构12设置为圆盘状,可使得其在转动过程中,转速均匀。因此,可将安装部也设为圆槽状,且扭转减振机构12和安装部之间预留有空隙,该空隙被配置为扭转减振机构12能够在安装部内自由转动,在转动过程中不会受到安装部的触碰甚至挤压。当然,扭转减振机构12不限于圆盘状,只需要确保扭转减振机构12能够在安装部内自由转动即可,在此不作限制。Continuing to refer to FIGS. 1 to 4 , since the driving motor 2 will drive the torsional vibration damping mechanism 12 disposed in the installation portion to rotate during the operation process, the shape set by the torsional vibration damping mechanism 12 can determine the smoothness of its rotation. . In one embodiment, the torsional vibration damping mechanism 12 is provided in a disc shape, so that the rotational speed of the torsional vibration damping mechanism 12 is uniform during the rotation process. Therefore, the mounting portion can also be made into a circular groove shape, and a gap is reserved between the torsional vibration damping mechanism 12 and the mounting portion, and the gap is configured so that the torsional vibration damping mechanism 12 can rotate freely in the mounting portion. It will not be touched or even squeezed by the mounting part. Of course, the torsional vibration damping mechanism 12 is not limited to the disk shape, it only needs to ensure that the torsional vibration damping mechanism 12 can rotate freely in the mounting portion, which is not limited here.
进一步地,扭转减振机构12包括驱动连接于驱动电机2的第一刚性件121、驱动连接于减速箱3的第二刚性件122和设于第一刚性件121和第二刚性件122之间的柔性件123。其中,第一刚性件121和第二刚性件122相对且分离设置,即第一刚性件121和第二刚性件122之间不相互接触。柔性件123具有相对的第一端面1231和第二端面1232,第一端面1231连接于第一刚性件121,第二端面1232连接于第二刚性件122。第一刚性件121和第二刚性件122可优先采用刚性强,硬度大的材料制作,例如钢、铁等,柔性件123因其具有使得驱动电机2和减速箱3之间因传动而受到的冲击和扭矩拨动降低的优点,因而优先采用高弹性橡胶材质制作。Further, the torsional vibration damping mechanism 12 includes a first rigid member 121 drivingly connected to the drive motor 2 , a second rigid member 122 drivingly connected to the reduction box 3 , and a second rigid member 122 disposed between the first rigid member 121 and the second rigid member 122 . The flexible member 123. Wherein, the first rigid member 121 and the second rigid member 122 are disposed opposite and separated, that is, the first rigid member 121 and the second rigid member 122 are not in contact with each other. The flexible member 123 has a first end face 1231 and a second end face 1232 opposite to each other, the first end face 1231 is connected to the first rigid member 121 , and the second end face 1232 is connected to the second rigid member 122 . The first rigid part 121 and the second rigid part 122 can preferably be made of materials with strong rigidity and high hardness, such as steel, iron, etc. The flexible part 123 has the ability to make the transmission between the drive motor 2 and the reduction box 3 suffer. Due to the advantages of reduced shock and torque toggle, it is preferred to use high elastic rubber material.
进一步地,在该实施例中,第一刚性件121包括用于连接驱动电机2的 第一本体1211及设于第一本体1211边缘的第一环边1212。第二刚性件122包括用于连接减速箱3的第二本体1221及设于第二本体1221边缘的第二环边1222。优选地,第一环边1212垂直于第一本体1211。第二环边1222垂直于第二本体1221,且第一环边1212和第二环边1222相对设置。即第一环边1212朝向第二本体1221方向延伸,第二环边1222朝向第一本体1211方向延伸。由于扭转减振机构12设置为圆盘状,因而第一本体1211可为圆片状,第一环边1212可为圆环状。相匹配地,第二本体1221也可为圆片状,第二环边1222也可为圆环状,且柔性件123也采用圆盘状结构,以和第一刚性件121和第二刚性件122相适配。Further, in this embodiment, the first rigid member 121 includes a first body 1211 for connecting the driving motor 2 and a first ring edge 1212 disposed on the edge of the first body 1211. The second rigid member 122 includes a second body 1221 for connecting the reduction box 3 and a second ring edge 1222 disposed on the edge of the second body 1221 . Preferably, the first ring edge 1212 is perpendicular to the first body 1211 . The second annular edge 1222 is perpendicular to the second body 1221 , and the first annular edge 1212 and the second annular edge 1222 are disposed opposite to each other. That is, the first ring edge 1212 extends toward the direction of the second body 1221 , and the second ring edge 1222 extends toward the direction of the first body 1211 . Since the torsional vibration damping mechanism 12 is arranged in a disc shape, the first body 1211 can be in the shape of a disc, and the first ring edge 1212 can be in a ring shape. Correspondingly, the second body 1221 can also be in the shape of a disc, the second ring edge 1222 can also be in a circular shape, and the flexible member 123 also adopts a disc-shaped structure to connect with the first rigid member 121 and the second rigid member. 122 to fit.
进一步地,柔性件123还具有连接其第一端面1231和第二端面1232的侧面1233。第一端面1231用于连接第一刚性件121的第一本体1211,第二端面1232用于连接第二刚性件122的第二本体1221,其侧面1233用于连接第一环边1212或第二环边1222。其中,第一端面1231和第一本体1211之间、第二端面1232和第二本体1221之间及侧面1233和第一环边1212或第二环边1222之间均固定连接。具体地,可采用高强度胶水粘接,也可以用例如螺钉等固定件固接,至少能够确保第一刚性件121、柔性件123和第二刚性件122三者在传动过程中,不会发生连接处的脱落即可。Further, the flexible member 123 also has a side surface 1233 connecting the first end surface 1231 and the second end surface 1232 thereof. The first end surface 1231 is used to connect to the first body 1211 of the first rigid member 121 , the second end surface 1232 is used to connect to the second body 1221 of the second rigid member 122 , and the side surface 1233 is used to connect the first ring edge 1212 or the second Ring edge 1222. The first end surface 1231 and the first body 1211, the second end surface 1232 and the second body 1221, and the side surface 1233 and the first ring edge 1212 or the second ring edge 1222 are all fixedly connected. Specifically, high-strength glue can be used for bonding, or fixed parts such as screws can be used for fixing, at least to ensure that the first rigid part 121 , the flexible part 123 and the second rigid part 122 will not occur during the transmission process. The connection can be disconnected.
在一个实施例中,参见图1和图2,该侧面1233连接于第一环边1212。第一环边1212位于第二环边1222内侧,且两者之间预留有第一间隙13。第一环边1212沿其延伸方向的自由端部和第二本体1221之间预留有第二间隙14。具体地,第一环边1212和第二环边1222平行设置,则第一间隙13可形成圆环状的间隙,且第二间隙14也可形成圆环状的间隙。因为圆环状的间隙为规则的形状,可使得第一刚性件121、柔性件123和第二刚性件122三者在传动过程中,第一刚性件121和第二刚性件122之间始终无法接触,从而使得柔性件123能够完全展示出其能够使得驱动电机2和减速箱3之间因传动而受到的冲击和扭矩拨动降低的作用。In one embodiment, referring to FIGS. 1 and 2 , the side surface 1233 is connected to the first ring edge 1212 . The first ring edge 1212 is located inside the second ring edge 1222 with a first gap 13 reserved therebetween. A second gap 14 is reserved between the free end of the first ring edge 1212 along its extending direction and the second body 1221 . Specifically, if the first annular edge 1212 and the second annular edge 1222 are arranged in parallel, the first gap 13 can form an annular gap, and the second gap 14 can also form an annular gap. Because the annular gap is of a regular shape, the first rigid part 121 , the flexible part 123 and the second rigid part 122 can always be unable to communicate between the first rigid part 121 and the second rigid part 122 during the transmission process. contact, so that the flexible member 123 can fully exhibit its function of reducing the impact and torque toggle between the drive motor 2 and the reduction box 3 due to transmission.
在另一个实施例中,参见图3和图4,该侧面1233连接于第二环边1222。 第二环边1222位于第一环边1212内侧,且两者之间预留有第三间隙15。第二环边1222沿其延伸方向的自由端部和第一本体1211之间预留有第四间隙16。具体地,第一环边1212和第二环边1222平行设置,则第三间隙15可形成圆环状的间隙,且第四间隙16也可形成圆环状的间隙。因为圆环状的间隙为规则的形状,可使得第一刚性件121、柔性件123和第二刚性件122三者在传动过程中,第一刚性件121和第二刚性件122之间始终无法接触,从而使得柔性件123能够完全展示出其能够使得驱动电机2和减速箱3之间因传动而受到的冲击和扭矩拨动降低的作用。In another embodiment, referring to FIGS. 3 and 4 , the side surface 1233 is connected to the second ring edge 1222 . The second ring edge 1222 is located inside the first ring edge 1212 with a third gap 15 reserved therebetween. A fourth gap 16 is reserved between the free end of the second ring edge 1222 along the extending direction thereof and the first body 1211 . Specifically, if the first annular edge 1212 and the second annular edge 1222 are arranged in parallel, the third gap 15 can form an annular gap, and the fourth gap 16 can also form an annular gap. Because the annular gap is of a regular shape, the first rigid part 121 , the flexible part 123 and the second rigid part 122 can always be unable to communicate between the first rigid part 121 and the second rigid part 122 during the transmission process. contact, so that the flexible member 123 can fully exhibit its function of reducing the impact and torque toggle between the drive motor 2 and the reduction box 3 due to transmission.
驱动电机2具有电机输出轴21,减速箱3具有减速箱输入轴31,且电机输出轴21和减速箱输入轴31沿同一轴向设置,且相对设置。电机输出轴21驱动连接于第一本体1211,减速箱输入轴31驱动连接于第二本体1221。The drive motor 2 has a motor output shaft 21 , the reduction box 3 has a reduction box input shaft 31 , and the motor output shaft 21 and the reduction box input shaft 31 are arranged along the same axial direction and oppositely arranged. The motor output shaft 21 is drivingly connected to the first body 1211 , and the gearbox input shaft 31 is drivingly connected to the second body 1221 .
在一个实施例中,参见图1和图2,电机输出轴21为第一花键轴,第一本体1211对应于第一花键轴的位置,即第一本体1211的轴向位置,设有朝向第二本体1221方向延伸的第一花键槽12111,第一花键槽12111和第一花键轴相适配,以供第一花键轴插嵌。在第一花键槽12111的底端设有第一减振垫12112,以用于和第一花键轴的自由端相配合,可减少第一花键轴在驱动第一本体1211转动的过程中,两者之间产生的振动和噪音。相匹配地,柔性件123对应于第一花键槽12111位置的形状也随之发生改变,以用于和第一本体1211相适配。在该实施例中,减速箱输入轴31为第二花键轴,第二本体1221对应于第二花键轴的位置,即第二本体1221的轴向位置,设有朝向背对第一本体1211方向延伸的第一花键套12211,第一花键套12211和第二花键轴相适配,以供第二花键轴插嵌。在第一花键套12211的底端设有第二减振垫12213,以用于和第二花键轴的自由端相配合,可减少第二本体1221在驱动第二花键轴转动的过程中,两者之间产生的振动和噪音。In one embodiment, referring to FIGS. 1 and 2 , the motor output shaft 21 is a first spline shaft, and the first body 1211 corresponds to the position of the first spline shaft, that is, the axial position of the first body 1211 . The first spline groove 12111 extending toward the direction of the second body 1221, the first spline groove 12111 and the first spline shaft are adapted to be inserted into the first spline shaft. A first vibration damping pad 12112 is provided at the bottom end of the first spline groove 12111 for matching with the free end of the first spline shaft, which can reduce the process of the first spline shaft driving the first body 1211 to rotate , the vibration and noise generated between the two. Correspondingly, the shape of the flexible member 123 corresponding to the position of the first spline groove 12111 also changes accordingly, so as to be adapted to the first body 1211 . In this embodiment, the input shaft 31 of the reduction box is a second spline shaft, and the second body 1221 corresponds to the position of the second spline shaft, that is, the axial position of the second body 1221, and is provided with a direction facing away from the first body. The first spline sleeve 12211 extending in the direction of 1211, the first spline sleeve 12211 and the second spline shaft are adapted to be inserted into the second spline shaft. A second vibration damping pad 12213 is provided at the bottom end of the first spline sleeve 12211 for matching with the free end of the second spline shaft, which can reduce the process of the second body 1221 driving the second spline shaft to rotate , the vibration and noise generated between the two.
在一个实施例中,参见图3和图4,电机输出轴21为普通式驱动轴,电机输出轴21通过法兰盘17和第一本体1211相组装配合。具体地,第一本体1211的轴向位置,且朝向驱动电机2的一侧组装有一法兰盘17,以用于和电 机输出轴21相组装。在该实施例中,减速箱输入轴31为第三花键轴,第二本体1221对应于第三花键轴的位置,即第二本体1221的轴向位置,设有朝向第一本体1211方向延伸的第二花键槽12212,第二花键槽12212和第三花键轴相适配,以供第三花键轴插嵌。在第二花键槽12212的底端设有第三减振垫311,以用于和第三花键轴的自由端相配合,可减少第二本体1221在驱动第三花键轴转动的过程中,两者之间产生的振动和噪音。相匹配地,柔性件123对应于第二花键槽12212位置的形状也随之发生改变,以用于和第二本体1221相适配。In one embodiment, referring to FIGS. 3 and 4 , the motor output shaft 21 is a common drive shaft, and the motor output shaft 21 is assembled and matched with the first body 1211 through the flange 17 . Specifically, the axial position of the first body 1211 and the side facing the driving motor 2 is assembled with a flange 17 for assembling with the motor output shaft 21. In this embodiment, the input shaft 31 of the reduction box is a third spline shaft, and the position of the second body 1221 corresponding to the third spline shaft, that is, the axial position of the second body 1221, is provided with a direction toward the first body 1211 The extended second spline groove 12212, the second spline groove 12212 is matched with the third spline shaft, so that the third spline shaft can be inserted. The bottom end of the second spline groove 12212 is provided with a third vibration damping pad 311 for matching with the free end of the third spline shaft, which can reduce the process of driving the third spline shaft to rotate by the second body 1221 , the vibration and noise generated between the two. Correspondingly, the shape of the flexible member 123 corresponding to the position of the second spline groove 12212 also changes accordingly, so as to be adapted to the second body 1221 .
当然,在其他实施例中,电机输出轴21和第一本体1211之间及减速箱输入轴31和第二本体1221之间也可通过其他任意形式的连接结构进行连接,在此不作限制。Of course, in other embodiments, the connection between the motor output shaft 21 and the first body 1211 and between the gearbox input shaft 31 and the second body 1221 may also be connected by any other connection structure, which is not limited here.
参见图1,减速箱3还具有减速箱输出轴32。驱动电机2将动能传递至减速箱3的减速箱输入轴31后,经过减速箱3内部的齿轮组的啮合传动后,其动能减少,当动能传递至减速箱输出轴32后,减速箱输出轴32的转速明显低于减速箱输入轴31的转速。如此,可使得车辆的驱动力和车速能够在相当大的范围内进行变化,使得车辆能够应用于起步、怠速停车、高低速驾驶、爬坡和倒车等多种场景。其中,减速箱输出轴32安装于减速箱3的位置及减速箱输出轴32安装的数量可根据车辆的型号及减速箱3安装于车辆内的位置而定。例如,当减速箱输出轴32的数量为一个时,减速箱输出轴32和减速箱输入轴31可同侧设置。如参见图5,减速箱输出轴32可设于减速箱输入轴31的上方。减速箱输出轴32也可设于减速箱输入轴31相对的一侧。如参见图6,减速箱输出轴32可设于减速箱输入轴31相对一侧的上方位置。又如参见图7,减速箱输出轴32可设于减速箱输入轴31相对一侧,且和减速箱输入轴31同轴设置。又例如减速箱输出轴32的数量为两个时,其中一个减速箱输出轴32和减速箱输入轴31同侧设置,另一个减速箱输出轴32设于减速箱输入轴31相对的一侧,且两个减速箱输出轴32沿同一轴向设置。较佳地,两个减速箱输出轴32可设于减速箱输入轴31的上方位置,但并不限 于此。Referring to FIG. 1 , the reduction box 3 also has a reduction box output shaft 32 . After the drive motor 2 transmits the kinetic energy to the reduction box input shaft 31 of the reduction box 3, after the meshing transmission of the gear set inside the reduction box 3, its kinetic energy is reduced. When the kinetic energy is transmitted to the reduction box output shaft 32, the reduction box output shaft The rotational speed of 32 is significantly lower than the rotational speed of the gearbox input shaft 31 . In this way, the driving force and speed of the vehicle can be changed in a considerable range, so that the vehicle can be applied to various scenarios such as starting, idling parking, high and low speed driving, hill climbing and reversing. The position where the reduction box output shaft 32 is installed in the reduction box 3 and the number of the reduction box output shafts 32 installed may be determined according to the model of the vehicle and the position where the reduction box 3 is installed in the vehicle. For example, when the number of the reduction box output shaft 32 is one, the reduction box output shaft 32 and the reduction box input shaft 31 may be arranged on the same side. Referring to FIG. 5 , the output shaft 32 of the reduction box may be arranged above the input shaft 31 of the reduction box. The gearbox output shaft 32 can also be provided on the opposite side of the gearbox input shaft 31 . Referring to FIG. 6 , the output shaft 32 of the reduction gear box may be arranged at an upper position on the opposite side of the input shaft 31 of the reduction gear box. For another example, referring to FIG. 7 , the output shaft 32 of the reduction box can be arranged on the opposite side of the input shaft 31 of the reduction box, and is arranged coaxially with the input shaft 31 of the reduction box. For another example, when the number of the output shafts of the reduction box 32 is two, one of the output shafts of the reduction box 32 and the input shaft 31 of the reduction box are arranged on the same side, and the other output shaft 32 of the reduction box is arranged on the opposite side of the input shaft 31 of the reduction box, And the two output shafts 32 of the reduction box are arranged along the same axial direction. Preferably, the two output shafts 32 of the reduction box can be arranged above the input shaft 31 of the reduction box, but not limited to this.
本领域技术人员在考虑说明书及实践这里公开的技术方案后,将容易想到本公开的其他实施方案。本发明旨在涵盖本公开的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本公开的一般性原理并包括本公开未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本公开的真正范围和精神由下面的权利要求指出。Other embodiments of the present disclosure will readily occur to those skilled in the art upon consideration of the specification and practice of the technical solutions disclosed herein. The present invention is intended to cover any variations, uses or adaptations of the present disclosure that follow the general principles of the present disclosure and include common general knowledge or techniques in the technical field not disclosed by the present disclosure . The specification and examples are to be regarded as exemplary only, with the true scope and spirit of the disclosure being indicated by the following claims.
应当理解的是,本公开并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本公开的范围仅由所附的权利要求来限制。It is to be understood that the present disclosure is not limited to the precise structures described above and illustrated in the accompanying drawings, and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.

Claims (10)

  1. 一种用于新能源车辆的柔性传动系统,包括驱动电机和减速箱,其特征在于,还包括设于所述驱动电机和所述减速箱之间,用于将所述驱动电机输出的动力柔性地传递至所述减速箱的扭转减振装置;所述扭转减振装置包括:A flexible transmission system for a new energy vehicle, comprising a driving motor and a reduction box, characterized in that it further comprises a flexible transmission system arranged between the driving motor and the reduction box for outputting power from the driving motor The torsional vibration damping device transmitted to the reduction box; the torsional vibration damping device comprises:
    壳体,用于连接所述驱动电机和所述减速箱;a housing for connecting the drive motor and the reduction gearbox;
    扭转减振机构,设于所述壳体内,其包括驱动连接于所述驱动电机的第一刚性件、驱动连接于所述减速箱的第二刚性件和设于所述第一刚性件和所述第二刚性件之间的柔性件;所述第一刚性件和所述第二刚性件相对且分离设置;所述柔性件具有相对的第一端面和第二端面,所述第一端面连接于所述第一刚性件,所述第二端面连接于所述第二刚性件。A torsional vibration damping mechanism, arranged in the housing, includes a first rigid part drivingly connected to the driving motor, a second rigid part drivingly connected to the reduction box, and a second rigid part that is connected to the first rigid part and the the first rigid part and the second rigid part are opposite and separated; the flexible part has opposite first end faces and second end faces, and the first end faces are connected In the first rigid part, the second end face is connected to the second rigid part.
  2. 根据权利要求1所述的用于新能源车辆的柔性传动系统,其特征在于,The flexible transmission system for a new energy vehicle according to claim 1, wherein,
    所述第一刚性件包括驱动连接于所述驱动电机的第一本体及设于所述第一本体边缘的第一环边;所述第二刚性件包括驱动连接于所述减速箱的第二本体及设于所述第二本体边缘的第二环边;所述第一环边和所述第二环边相对设置;The first rigid part includes a first body drivingly connected to the driving motor and a first ring edge arranged on the edge of the first body; the second rigid part includes a second rigid part that is drivingly connected to the reduction box. a body and a second ring edge arranged on the edge of the second body; the first ring edge and the second ring edge are arranged oppositely;
    所述柔性件还具有连接所述第一端面和所述第二端面的侧面,所述第一端面连接于所述第一本体,所述第二端面连接于所述第二本体,所述侧面连接于所述第一环边或所述第二环边。The flexible member further has a side surface connecting the first end surface and the second end surface, the first end surface is connected to the first body, the second end surface is connected to the second body, and the side surface is connected to the second body. connected to the first loop edge or the second loop edge.
  3. 根据权利要求2所述的用于新能源车辆的柔性传动系统,其特征在于,所述侧面连接于所述第一环边时,所述第一环边位于所述第二环边内侧,且两者之间预留有第一间隙;及所述第一环边沿其延伸方向的自由端部和所述第二本体之间预留有第二间隙。The flexible transmission system for a new energy vehicle according to claim 2, wherein when the side surface is connected to the first ring edge, the first ring edge is located inside the second ring edge, and A first gap is reserved between the two; and a second gap is reserved between the free end of the first ring edge along its extending direction and the second body.
  4. 根据权利要求2所述的用于新能源车辆的柔性传动系统,其特征在于,所述侧面连接于所述第二环边时,所述第二环边位于所述第一环边内侧,且两者之间预留有第三间隙;及所述第二环边沿其延伸方向的自由端部和所述第一本体之间预留有第四间隙。The flexible transmission system for a new energy vehicle according to claim 2, wherein when the side surface is connected to the second ring edge, the second ring edge is located inside the first ring edge, and A third gap is reserved between the two; and a fourth gap is reserved between the free end of the second ring edge along its extending direction and the first body.
  5. 根据权利要求2所述的用于新能源车辆的柔性传动系统,其特征在于, 所述驱动电机具有电机输出轴,所述电机输出轴为第一花键轴;及所述减速箱具有减速箱输入轴,所述减速箱输入轴为第二花键轴;其中,The flexible transmission system for a new energy vehicle according to claim 2, wherein the drive motor has a motor output shaft, and the motor output shaft is a first spline shaft; and the reduction box has a reduction box an input shaft, the input shaft of the reduction box is a second spline shaft; wherein,
    所述第一本体对应于所述第一花键轴的位置设有朝向所述第二本体方向延伸,以供所述第一花键轴插嵌的第一花键槽;及所述第二本体对应于所述第二花键轴的位置设有朝向背对所述第一本体方向延伸,以供所述第二花键轴插嵌的第一花键套。The first body is provided with a first spline groove extending toward the second body at a position corresponding to the first spline shaft for the first spline shaft to be inserted into; and the second body A position corresponding to the second spline shaft is provided with a first spline sleeve extending in a direction away from the first body for inserting the second spline shaft.
  6. 根据权利要求2所述的用于新能源车辆的柔性传动系统,其特征在于,所述驱动电机具有电机输出轴;及所述减速箱具有减速箱输入轴,所述减速箱输入轴为第三花键轴;其中,The flexible transmission system for a new energy vehicle according to claim 2, wherein the drive motor has a motor output shaft; and the reduction box has a reduction box input shaft, and the reduction box input shaft is a third splined shaft; wherein,
    所述电机输出轴通过法兰盘和所述第一本体相组装配合;及所述第二本体对应于所述第三花键轴的位置设有朝向所述第一本体方向延伸,以供所述第三花键轴插嵌的第二花键槽。The motor output shaft is assembled and matched with the first body through a flange; and the second body is provided with a position corresponding to the third spline shaft extending toward the first body for the purpose of The third spline shaft is inserted into the second spline groove.
  7. 根据权利要求5所述的用于新能源车辆的柔性传动系统,其特征在于,所述减速箱还具有减速箱输出轴;The flexible transmission system for a new energy vehicle according to claim 5, wherein the reduction box further has a reduction box output shaft;
    所述减速箱输出轴的数量为一个时,所述减速箱输出轴和所述减速箱输入轴同侧设置;或设于所述减速箱输入轴相对的一侧;When the number of the output shaft of the reduction box is one, the output shaft of the reduction box and the input shaft of the reduction box are arranged on the same side; or arranged on the opposite side of the input shaft of the reduction box;
    所述减速箱输出轴的数量为两个时,其中一所述减速箱输出轴和所述减速箱输入轴同侧设置,另一所述减速箱输出轴设于所述减速箱输入轴相对的一侧,且两所述减速箱输出轴沿同一轴向设置。When the number of the output shafts of the reduction box is two, one of the output shafts of the reduction box and the input shaft of the reduction box are arranged on the same side, and the other output shaft of the reduction box is arranged on the opposite side of the input shaft of the reduction box. one side, and the two output shafts of the reduction box are arranged along the same axial direction.
  8. 根据权利要求5所述的用于新能源车辆的柔性传动系统,其特征在于,所述电机输出轴和所述减速箱输入轴沿同一轴向设置。The flexible transmission system for a new energy vehicle according to claim 5, wherein the output shaft of the motor and the input shaft of the reduction box are arranged along the same axial direction.
  9. 根据权利要求1所述的用于新能源车辆的柔性传动系统,其特征在于,所述壳体内设有一安装部,用于安装所述扭转减振机构。The flexible transmission system for a new energy vehicle according to claim 1, wherein a mounting portion is provided in the housing for mounting the torsional vibration damping mechanism.
  10. 根据权利要求1所述的用于新能源车辆的柔性传动系统,其特征在于,所述柔性件由橡胶材质制作。The flexible transmission system for a new energy vehicle according to claim 1, wherein the flexible member is made of a rubber material.
PCT/CN2021/079061 2020-08-13 2021-03-04 Flexible transmission system for new energy vehicle WO2022033017A1 (en)

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CN111911613A (en) * 2020-08-13 2020-11-10 浙江盘毂动力科技有限公司 Flexible transmission system for new energy vehicle
CN114321272A (en) * 2021-11-02 2022-04-12 浙江零跑科技股份有限公司 Torsional damper for electric automobile transmission system

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