WO2022028366A1 - Independent secondary screen wall-type b-type storage cabin - Google Patents

Independent secondary screen wall-type b-type storage cabin Download PDF

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Publication number
WO2022028366A1
WO2022028366A1 PCT/CN2021/110065 CN2021110065W WO2022028366A1 WO 2022028366 A1 WO2022028366 A1 WO 2022028366A1 CN 2021110065 W CN2021110065 W CN 2021110065W WO 2022028366 A1 WO2022028366 A1 WO 2022028366A1
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WO
WIPO (PCT)
Prior art keywords
storage tank
type storage
type
barrier
screen wall
Prior art date
Application number
PCT/CN2021/110065
Other languages
French (fr)
Chinese (zh)
Inventor
张义明
常立勇
关英华
于世旭
马俊
张梅
Original Assignee
大连船舶重工集团有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 大连船舶重工集团有限公司 filed Critical 大连船舶重工集团有限公司
Priority to JP2023600016U priority Critical patent/JP3242783U/en
Priority to KR2020237000005U priority patent/KR20230000442U/en
Publication of WO2022028366A1 publication Critical patent/WO2022028366A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B25/00Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby
    • B63B25/02Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby for bulk goods
    • B63B25/08Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby for bulk goods fluid
    • B63B25/12Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby for bulk goods fluid closed
    • B63B25/16Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby for bulk goods fluid closed heat-insulated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B11/00Interior subdivision of hulls
    • B63B11/04Constructional features of bunkers, e.g. structural fuel tanks, or ballast tanks, e.g. with elastic walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B73/00Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
    • B63B73/40Building or assembling vessels or marine structures, e.g. hulls or offshore platforms characterised by joining methods
    • B63B73/43Welding, e.g. laser welding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/004Details of vessels or of the filling or discharging of vessels for large storage vessels not under pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B25/00Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby
    • B63B25/02Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby for bulk goods
    • B63B25/08Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby for bulk goods fluid
    • B63B2025/087Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby for bulk goods fluid comprising self-contained tanks installed in the ship structure as separate units
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/03Mixtures
    • F17C2221/032Hydrocarbons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2260/00Purposes of gas storage and gas handling
    • F17C2260/03Dealing with losses
    • F17C2260/035Dealing with losses of fluid
    • F17C2260/037Handling leaked fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00Applications
    • F17C2270/01Applications for fluid transport or storage
    • F17C2270/0102Applications for fluid transport or storage on or in the water
    • F17C2270/0105Ships

Definitions

  • the invention relates to the technical field of ships and marine structures, in particular to a B-type storage tank with a more stable and safer independent sub-barrier structure.
  • Type B independent in its International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk (IGC Code) and International Safety Code for Ships Using Gas or Other Low Flash Point Fuels (IGF Code).
  • IGF Code International Safety Code for Ships Using Gas or Other Low Flash Point Fuels
  • B-type tanks Functions and definitions of storage tanks (hereinafter referred to as "B-type tanks").
  • Type B tanks are mostly used in large ships and marine engineering structures, and their functions include but are not limited to transporting liquefied gas, serving as a liquefied gas fuel tank, etc.
  • the liquefied gas it carries includes but is not limited to liquefied natural gas (LNG), liquid ammonia fuel (NH3), liquefied ethylene gas (LEG), etc.
  • B-type tanks need to be provided with partial secondary barriers with small leakage protection systems.
  • the traditional B-type storage tank is only provided with support structures at the top and bottom.
  • the shaking of the ship will affect the storage tank, causing the storage tank to also shake, increasing the failure of the B-type tank. Risk of breakage, resulting in leakage of liquefied gas.
  • traditional B-type storage tanks are mainly divided into two forms, namely, 1 prismatic B-type storage tanks and 2 spherical tank-type B-type storage tanks.
  • the prismatic B-type storage tank can well suppress the sloshing effect of the internal liquefied gas, and is very flexible in shape design, which can achieve high matching of the capacity utilization rate and the ship type.
  • the spherical tank type B-type storage tank has a good pressure bearing effect, high structural safety, and low risk of damage.
  • the utilization rate of the spherical tank capacity is very low, and the volume of liquefied gas that can be loaded is limited.
  • the present invention provides an independent sub-barrier type B-type storage tank, which aims to achieve the structural stability of the B-type storage tank in the process of transporting liquefied gas, so that the sub-barrier can efficiently collect and process small Leaked cryogenic liquid can also contain large leaked cryogenic liquid under extreme working conditions to ensure safe transportation and prevent the leakage of liquefied gas; at the same time, the capacity utilization rate of the B-type storage tank is improved, and its function during operation is optimized.
  • the technical solution adopted is:
  • a new type B-type independent storage tank the B-type storage tank is arranged in the hull structure, and a support layer is arranged between the main barrier wall and the hull structure of the B-type storage tank, and the support layer includes a top support mechanism and a side support mechanism. And the vertical support mechanism, the B-type storage tank is fixed in the hull structure through the support layer.
  • the support layer arranged between the main barrier and the hull structure, as well as the frame and strong frame structure arranged on the inner surface of the main barrier, provide advance protection for the B-type storage tank and eliminate the risk factors that may cause leakage to the B-type storage tank .
  • the B-type storage tank is supported and fixed in the hull structure, and the upper, lower, left and right sides of the storage tank are fixed in all directions, thereby ensuring the safety performance of the B-type storage tank during the navigation of the ship.
  • the combination of the top support mechanism and the vertical support mechanism and the combination of the two rows of lateral support mechanisms give longitudinal and lateral constraints respectively, so that the B-type storage tank will not be affected by rolling or pitching. Shake is generated to ensure the stability of the B-type storage tank, thereby avoiding the leakage of liquefied gas in the B-type storage tank.
  • the lateral support mechanisms on both sides of the main screen are symmetrically arranged, so that the forces on both sides of the B-type storage tank are symmetrical.
  • the top support mechanism cooperates with the vertical support mechanism to limit the shaking in the longitudinal direction of the B-type storage tank, and the lateral support mechanisms on both sides cooperate to limit the lateral shaking of the B-type storage tank, thereby ensuring the transportation of liquefied gas.
  • the main screen wall can be made of stainless steel, 9% Ni steel, high manganese low temperature steel, aluminum alloy and other metal materials with low temperature performance.
  • the longitudinal direction of the B-type tank the same as the longitudinal direction of the hull and marine engineering structures, that is, its length direction.
  • the transverse direction of the B-type tank the same as the transverse direction of the hull and marine engineering structures, that is, its width direction.
  • the vertical direction of the B-type tank the same as the vertical direction of the hull and marine engineering structures, that is, its height direction.
  • the support layer of the present invention not only plays the role of supporting the B-type storage tank, but also mainly protects the B-type storage tank in the early stage, fixes the B-type storage tank inside the hull structure, exerts all-round force on the B-type storage tank, clamps the Hold the B-type storage tank to prevent the B-type tank from being damaged during the navigation of the ship, thereby preventing the leakage of liquefied gas.
  • the top support mechanism corresponds to the vertical support mechanism, and the lateral support mechanism on both sides corresponds to this structure. With this structure of symmetrical force application and point-to-point force clamping, it is possible to use less construction materials to achieve maximum The stable effect saves construction materials and reduces construction costs.
  • a secondary barrier is also arranged at the bottom of the B-type storage tank, between the main barrier and the hull structure.
  • the shape of the secondary barrier is the same as the bottom of the B-type storage tank and its external contour structure, wrapping the bottom of the B-type storage tank, and the top of the secondary barrier.
  • the highest point is equal to or higher than the highest point of the B-type storage tank inclination, the secondary screen is fixedly connected with the hull structure through the transition mechanism, the secondary screen is fixed between the main screen and the hull structure by the vertical support mechanism, and the top of the secondary screen is the highest The point is 800-1000mm above the highest point of the B-type storage tank slope.
  • the secondary barrier is independently set between the main barrier and the hull structure, and its shape is the same as the outline structure outside the bottom of the ship, which protects the primary barrier and contains leaked liquefied gas.
  • This structure meets the requirements of IMO IGF/ In addition to the relevant regulations of IGC, it is necessary to reduce the installation of leakage protection devices or devices for handling low-temperature liquids.
  • the liquefied gas in the storage tank leaks, flows through the main screen wall, and flows into the secondary screen wall along the outer surface of the main screen wall.
  • the secondary screen wall is like a bowl. Placed at the bottom of the B-type storage tank, ready to receive leaked liquefied gas.
  • the movement of the hull will cause shaking, and the lateral or longitudinal shaking of the ship will cause a certain inclination angle.
  • the part of the secondary barrier that is higher than the slanted part can also completely wrap the bottom of the main barrier to protect the main barrier against liquefaction when the ship forms an inclination angle. Gas leaks.
  • a circle of transition mechanisms are arranged at equal intervals along the edge of the top of the secondary screen wall.
  • the transition mechanism has a special-shaped steel structure platform. One end of the steel structure platform is welded with the hull structure, and the other end is welded with a steel clamping member.
  • the steel clamping member is a square groove with an opening on one side, and the groove opening is downward.
  • the interior is filled with laminated wood and the top of the secondary screen is inserted into the laminated wood and fixed.
  • the width of the laminated wood block is preferably but not limited to 300-400mm.
  • the stability of the top of the secondary screen wall is enhanced by the transition mechanism.
  • the transition mechanism can also be used as an inspection platform.
  • a ladder is set up on the transition mechanism, and the operator can enter the space between the secondary screen wall, the hull structure and the main screen wall through the ladder.
  • the width of the steel structure platform is preferably but not limited to 800-1000mm, and a size width of 800-1000mm is used to facilitate the erection of ladders on the steel structure platform.
  • the secondary barrier is a plate with upwardly raised flat baffles or curved baffles on the edge of the plate, the length of the plate is not less than the length of the lowest plane of the B-type storage tank, less than the maximum length of the B-type storage tank, the width of the plate Not less than the width of the lowest plane of the B-type storage tank, and less than the maximum width of the cabin space below the B-type storage tank; the side of the secondary barrier close to the main barrier, one or more collection tanks are fixed on the board surface, the opening of the collection tank is upward, and the bottom of the tank is upward.
  • the drainage device can be a strip-shaped groove or a pipe, and the drainage device can be any device that can guide the flow of leaked liquid, such as in a collection tank.
  • the material of the collection tank is the same as that of the secondary screen wall, and the collection tank and the secondary screen wall are fixedly connected by a combination of materials.
  • the collection tank can be arranged at any position on the secondary screen wall, and the setting position of the collection tank is flexible, which can avoid the vertical support mechanism or other important components at the bottom of the B-type storage tank. corner.
  • the secondary screen wall adopts this kind of structure combining the plate type with the collection tank and the diversion device, which saves space and has stronger flexibility while ensuring that it can cope with large and small liquid leakage.
  • the secondary barrier divides the area between the primary barrier and the hull structure into two, the outer surface of the primary barrier and the inner surface of the secondary barrier form a first area, and the outer surface of the secondary barrier and the inner surface of the hull structure form a second area.
  • the operator can enter the first area or the second area, and perform maintenance on the equipment in the first area or the second area.
  • a detection device for leaking gas can be arranged in the first area, and inert gas can be filled in the first area and the second area.
  • the secondary screen wall adopts a thin plate structure, and its thickness is not greater than that of the main screen wall, and its thickness is preferably but not limited to 10mm-15mm.
  • the main function of the secondary barrier is to serve as a receiving tank for small leakage liquids, to protect the hull structure from low temperature liquids, and only transmit mechanical loads in the force mechanism, so it can be set in the form of a thin plate, thereby optimizing the weight of the structure and saving costs.
  • the inner surface of the secondary screen wall is covered with a first anti-buckling layer, the first anti-buckling layer is a T profile, the T profile is welded on the inner surface of the secondary screen wall, and the horizontal and vertical lines of the T profile intersect to form an overall grid
  • This grid-type structure makes the inner surface of the secondary screen wall evenly stressed, so that the secondary screen wall can be controlled as a whole to prevent it from being deformed by cold shrinkage. In order to ensure that in the case of liquid leakage, the liquefied gas can be better contained.
  • the B-type storage tank Even if the B-type storage tank leaks, the safety of the B-type storage tank can be guaranteed, and the B-type storage tank is provided with a protective measure to allow maintenance The personnel shall repair the main screen wall as soon as possible, stop the leakage, reduce the risk factor and reduce the loss.
  • top support mechanisms at the top of the main screen along the length of the B-type storage tank; on both sides of the main screen, along the height direction of the B-type storage tank, a row of lateral support mechanisms; at the bottom of the main screen, along the B-type storage tank In the length direction of the cabin, there are multiple rows of vertical support mechanisms.
  • the overall support layer formed by the top support mechanism, vertical support mechanism and lateral support mechanism firmly fixes and clamps the B-type storage tank in the middle of the hull structure, ensuring that the B-type storage tank will not be affected by the rolling and pitching of the ship. or other external impact effects, protect the B-type storage tank to avoid the leakage of liquefied gas.
  • a row of top support mechanisms is arranged on the top of the main screen wall, a plurality of top support mechanisms are arranged on the top of the main screen wall, and the plurality of top support mechanisms are arranged at equal intervals along the length direction of the B-type storage tank.
  • Multiple rows of vertical support mechanisms are arranged at the bottom of the main screen along the length of the B-type storage tank, and the vertical support mechanisms are arranged at equal intervals.
  • the top support mechanism, the lateral support mechanism and the vertical support mechanism are respectively fixed on the top of the main screen wall, the sides of the main screen wall and the bottom of the main screen wall in a modular form to form an integral support layer.
  • the distance between the secondary screen wall and the main screen wall is 950-1050mm, and the distance between the secondary screen wall and the hull structure is 650-750mm. That is, the spacing of the first area is 950-1050mm, and the spacing of the second area is 650-750mm.
  • the two areas are set up to facilitate the inspection personnel to enter the hull structure, and to facilitate the inspection of the outer surface of the main barrier and the secondary barrier of the B-type storage tank. Detect the inner surface of the main screen, and monitor the outer surface of the main screen in real time. If there is any abnormality, repair it in time. Before the liquefied gas leaks, the problem can be solved to avoid the leakage of liquefied gas.
  • the outer surface of the B-type storage tank is covered with an insulating layer.
  • the insulating layer is in contact with the outer surface of the main screen wall, and the insulating layer is adhered to the outer surface of the main screen wall.
  • a complete wrapping layer with a certain thickness is formed on the outside of the B-type storage tank, which has the effect of thermal insulation.
  • the structural arrangement of the independent secondary barrier and the first anti-buckling layer in the secondary barrier divide the space between the bottom of the B-type storage tank and the hull structure into two parts, so that there is sufficient space between the B-type storage tank and the hull structure.
  • the main screen wall, secondary screen wall and hull structure can be overhauled at any time, and problems can be found and solved in time.
  • the structure of the present invention eliminates the risk factors of leakage of the B-type storage tank, and even if the B-type storage tank leaks due to unavoidable reasons, the technical solution of the present invention can solve the leakage of liquefied gas in time and avoid the leakage of liquefied gas The effect of causing more damage and loss to the hull structure. Also, the present invention can cope with liquid leakage of different scales.
  • the secondary screen wall is located between the main screen wall and the hull structure, and has an inspection space that meets the requirements during operation and maintenance, which is convenient for personnel to check and maintain the operating status of the main screen wall, secondary screen wall and supporting structure, which is beneficial to Structural safety and maintainability.
  • the secondary barrier By separating the secondary barrier from the main barrier or the surface of the hull structure, the local stress at the connection between the secondary barrier and the surrounding structure is released, and the influence of the hull motion or mechanical vibration on the safety of the secondary barrier is greatly reduced.
  • the secondary screen itself serves as the receiving tray for the leaking liquid, which covers a large area and can flexibly handle the low-temperature liquid that drips down. It flows into the collection tank, the collection tank collects the leaked liquid, and the trickle itself will also evaporate into gas in the inner space enclosed by the main screen wall and the secondary screen wall and can be blown out by the inert gas purging system; Large, the secondary screen wall itself can store the leaked liquid for a certain period of time, so as to gain time for subsequent maintenance and emergency treatment.
  • the traditional form of secondary barrier lacks sufficient maintenance space, and additional leakage liquid collection and treatment systems are required, which also significantly increases the cost of construction and maintenance.
  • Figure 1 is a schematic diagram of the structure of a traditional prismatic B-type cabin with a splash-proof film
  • Figure 2 is a schematic structural diagram of a traditional spherical tank type B-type storage tank
  • FIG. 3 is a schematic diagram of the front structure of the storage tank and the hull structure of the present invention.
  • Fig. 4 is A-A sectional structure schematic diagram in Fig. 3;
  • Fig. 5 is the front view structure schematic diagram of transition mechanism
  • Fig. 6 is the top view structure schematic diagram of transition mechanism
  • Fig. 7 is a form in which the two side walls of the secondary barrier are perpendicular to the bottom, and the highest point of the secondary barrier in this form is higher than the highest point of the B-type storage tank inclination, and is a schematic diagram of the front view of the structure connected to the hull structure through a transition mechanism;
  • Figure 8 is a form in which the two side walls of the secondary barrier are perpendicular to the bottom.
  • the highest point of the secondary barrier in this form is higher than the highest point of the B-type storage tank inclination, and is a schematic side view of the structure connected to the hull structure through a transition mechanism;
  • Figure 9 is the form of the obtuse angle between the two side walls and the bottom of the secondary barrier, the highest point of the secondary barrier in this form is higher than the highest point of the B-type storage tank inclination, and the main view of the structure connected to the hull structure through the transition mechanism ;
  • Figure 10 is a form of the obtuse angle between the two side walls and the bottom of the secondary barrier, the highest point of the secondary barrier in this form is higher than the highest point of the B-type storage tank inclination, and is a schematic side view of the structure connected to the hull structure through a transition mechanism ;
  • Fig. 11 is the top-view structure schematic diagram of Fig. 8, Fig. 9, Fig. 10;
  • Figure 12 is a schematic view of the front view of the form in which the two side walls of the secondary barrier are perpendicular to the bottom, and the highest point of the secondary barrier in this form is equal to the highest point of the B-type storage tank inclination, and is connected to the hull structure through a transition mechanism;
  • Figure 13 is a side view of the form in which the two side walls of the secondary barrier are perpendicular to the bottom, and the highest point of the secondary barrier in this form is equal to the highest point of the B-type storage tank inclination, and is connected to the hull structure through a transition mechanism.
  • Figure 14 is a form of obtuse angle between the two side walls and the bottom of the secondary barrier, and the highest point of the secondary barrier in this form is equal to the highest point of the B-type storage tank inclination, and is a schematic view of the front view of the structure connected to the hull structure through a transition mechanism;
  • Figure 15 is a schematic side view of the structure in which the angle between the two side walls and the bottom of the secondary barrier is an obtuse angle, the highest point of the secondary barrier in this form is equal to the highest point of the B-type storage tank inclination, and is connected to the hull structure through a transition mechanism;
  • Fig. 16 is a schematic top view of Fig. 13, Fig. 14, Fig. 15, Fig. 16;
  • Figure 17 is a schematic diagram of the connection structure between the top of the secondary barrier and the transition mechanism
  • Figure 18 is a schematic diagram of the front structure of the B-type storage tank with a sloping structure at the bottom, and the secondary barrier is a plate;
  • Fig. 19 is the side view structure schematic diagram of Fig. 18;
  • Figure 20 is a schematic diagram of the front structure of the B-type storage tank bottom edge using a circular arc structure, the secondary screen wall is a plate;
  • Fig. 21 is the side view structure schematic diagram of Fig. 20;
  • 2-hull structure 3-main barrier, 4-secondary barrier, 5-top support mechanism, 6-lateral support mechanism, 7-vertical support mechanism, 8-insulation layer, 9-T profile, 10- Splash-proof film, 11-collection tank, 12-strong frame, 51-laminated wood, 52-clamping member, 53-bracket, 54-steel structure platform.
  • an independent sub-barrier type B-type storage tank has a B-type storage tank 1 with a main screen wall 3, the main screen wall is made of stainless steel metal material, and the B-type storage tank is arranged in the hull structure. 2, a support layer is arranged between the hull structure and the main screen wall, and the B-type storage tank is fixed in the hull structure through the support layer. At the bottom of the B-type storage tank, there is also a secondary screen wall 4 between the main screen and the hull structure.
  • the highest point of the top of the secondary barrier is located 900mm above the highest point of the B-type storage tank inclination, one end of the transition mechanism is welded to the hull structure, and the other end is connected to the top of the secondary barrier.
  • a circle of transition mechanisms are arranged at equal intervals (as shown in Figures 11 and 16).
  • the transition mechanism is provided with a special-shaped steel structure platform 54.
  • the width of the steel structure platform is 900mm. With this width, a ladder can be set up on the steel structure platform, so that the construction personnel can enter the hull structure and the main screen along the ladder. in the area between the walls.
  • the steel structure platform is welded with the hull structure, and the other end is welded with a steel clamping member 52.
  • the clamping member is a square groove with an opening on one side, the opening of the clamping member is downward, and the interior is filled with laminated wood 51.
  • the laminated wood and the groove of the clamping member are fixed by adhesive bonding, the top of the secondary screen wall is inserted into the laminated wood, and the laminated wood is fixed by adhesive bonding.
  • Brackets 53 are welded at the connection between the steel structure platform and the hull structure to enhance the structural stability. There is a bevel transition between the clamping member and the steel structure platform, which can realize the change of width.
  • the flexible connection of laminated wood and steel structure is adopted to prevent the load of the hull structure from being transferred to the secondary barrier, which can not only enhance the stability of the sidewall of the secondary barrier, but also avoid the direct action of large hull loads on the secondary barrier on the sheet.
  • the support layer is an integral support layer composed of a top support mechanism 5, a lateral support mechanism 6 and a vertical support mechanism 7.
  • the top support mechanism is arranged on the top of the main screen wall, and a row of top supports is arranged along the lengthwise centerline of the B-type storage tank.
  • the top support mechanism is a rectangle as a whole, which spans on the strong frame 12 of the B-type storage tank, and is perpendicular to the center line of the B-type storage tank in the length direction. Increase the strength support and holding area of the top support mechanism on the top of the B-type storage tank, enhance the holding strength of the B-type storage tank top, and control the B-type storage tank more effectively.
  • the top support mechanism corresponds to the vertical support mechanism, which ensures that the holding strength at the top of the B-type storage tank corresponds to the holding strength at the bottom, and the corresponding strength applied from the upper and lower sides can more effectively fix and support the B-type storage tank.
  • the top support mechanism cooperates with the vertical support mechanism to effectively fix the B-type storage tank.
  • each is provided with a row of lateral support mechanisms.
  • the side support mechanisms are rectangular as a whole and span the vertical strong frame structure 12 and are perpendicular to the height direction centerline.
  • a row of lateral support mechanisms are arranged on the centerline of the height direction on both sides of the B-type storage tank, and the lateral support mechanism sits laterally on the longitudinal strong frame structure. It can effectively fix the B-type storage tank in the lateral direction, prevent the ship's rolling from affecting the B-type storage tank, and reduce the risk of leakage.
  • the top support mechanism, the lateral support mechanism and the vertical support mechanism form an integral support layer, which is wrapped outside the main baffle of the B-type storage tank.
  • a secondary barrier 4 is arranged between the bottom of the storage tank, the main barrier and the hull structure.
  • the shape of the secondary barrier is the same as the outer contour structure of the bottom of the storage tank. It is inserted in the middle of the vertical support mechanism and fixed by the vertical support mechanism.
  • the secondary screen is located at the inclined position of the B-type storage tank, and a vertical support mechanism is also provided, through which the secondary screen is fixed between the hull structure and the main screen.
  • the secondary barrier divides the primary barrier and the hull structure into two areas, the inner surface of the secondary barrier and the outer surface of the primary barrier form a first area, and the outer surface of the secondary barrier and the inner surface of the hull structure form a second area.
  • the distance between the secondary screen wall and the main screen wall is 1000mm, the distance between the secondary screen wall and the hull structure is 700mm. Overhaul space, overhaul the outer surface of the main screen wall, the secondary screen wall, and the inner surface of the hull structure.
  • a detection device is also installed and filled with inert gas. The detection device can detect the leaking gas, find and solve the problem in time.
  • a first anti-buckling layer is laid on the inner surface of the secondary screen wall, and the first anti-buckling layer is a T profile 9.
  • a plurality of T profiles are laid on the inner surface of the secondary screen wall at equal intervals to form a grid-shaped first anti-buckling layer as a whole. , effectively avoid the secondary screen wall being deformed by cold, and eliminate the buckling stress after the secondary screen wall is cooled.
  • the outer surface of the main screen is also covered with a layer of insulating layer 8, and the insulating layer is disconnected at the top support mechanism, the lateral support mechanism and the vertical support mechanism.
  • An independent sub-barrier type B-type storage tank has a B-type storage tank 1 with a main screen wall 3, the B-type storage tank is arranged in the hull structure 2, and a support layer is arranged between the hull structure and the main screen wall to support
  • the structure of the layer is the same as that of the support layer in Example 1, and the B-type storage tank is fixed in the hull structure through the support layer.
  • At the bottom of the B-type storage tank there is also a secondary barrier between the main barrier and the hull structure.
  • the shape of the secondary barrier is the same as the bottom and external contour of the B-type storage tank.
  • the secondary barrier is supported and fixed by a vertical support mechanism.
  • the screen wall divides the space between the main screen wall and the hull structure into two areas, namely the first area and the second area.
  • the distance between the secondary screen wall and the main screen wall is 900mm, and the distance between the secondary screen wall and the hull structure is 600mm.
  • the distances of 900mm and 600mm can ensure that the construction personnel have enough space when entering the first and second areas. Overhaul space, overhaul the outer surface of the main screen wall, the secondary screen wall, and the inner surface of the hull structure.
  • the highest point of the barrier is equal to the highest point at the slope of the B-type storage tank, that is, the highest point of the secondary barrier is located at the slope of the B-type storage tank.
  • the top of the secondary barrier is inserted obliquely into the clamping member of the transition mechanism, and the laminated wood in the clamping member Adhesive fixation.
  • a circle of transition mechanisms are arranged at equal intervals, and the structure of the transition mechanism is the same as that of the transition mechanism in Embodiment 1.
  • a circle of transition mechanisms are arranged at equal intervals.
  • the width of the steel structure platform carried by the transition mechanism is 900mm. One end of the steel structure platform is welded with the hull structure, and the other end is welded with a steel clamping member. Laminated wood is glued, the width of the laminated wood is 350mm, the top of the secondary screen is inserted into the laminated wood obliquely, and the laminated wood is bonded and fixed. Ensure the stability of the top of the secondary screen wall.
  • the bottom edge of the main screen wall 3 is a beveled structure, and the bevel angle is preferably but not limited to 45°.
  • the lateral direction of the main screen wall is The bottom edge is a right-angle structure, and all edges and transitions between surfaces are rounded transitions, and the radius is preferably but not limited to 100mm-1000mm to reduce the local stress concentration of the structure and improve the pressure bearing efficiency of the structure.
  • An insulating layer 8 is laid on the outer surface of the main screen.
  • the secondary screen wall 4 is located between the main screen wall 3 and the hull structure 2.
  • the secondary screen wall is connected with the main screen wall and the hull structure by a vertical mechanism, and is interspersed in the middle of the vertical support mechanism.
  • the secondary barrier is a plate with a thickness of 15mm, the length of the plate is not less than the length of the lowest plane of the type B storage tank, less than the maximum length of the type B storage tank, the width of the plate is not less than the width of the lowest plane of the type B storage tank, less than the width of the lowest plane of the type B storage tank The maximum width of the storage tank.
  • the edge of the board has a flat baffle that is raised upward, and the transition with the bottom of the secondary screen wall adopts a rounded corner.
  • the radius of the rounded corner is preferably but not limited to 50mm-500mm.
  • the baffle is combined with the board to form a tray, which has a better effect on the receiving of liquids. good.
  • a diversion device On the outer surface of the main barrier of the B-type storage tank, a diversion device is provided.
  • the diversion device is a diversion groove (not shown in the figure), and the diversion groove one end extends into the collection tank. In the event of a small liquid leak, the diversion tank can drain the leaked liquid into the collection tank, and the collection tank collects the leaked liquid and waits for subsequent manual processing.
  • the bottom edge of the main screen wall 3 in the lateral direction is a circular arc structure, and its radius is preferably but not limited to 500mm -10000mm
  • the bottom edge in the lateral direction is a circular arc structure, and its radius is preferably but not limited to 500mm-10000mm.
  • An insulating layer 8 is laid on the outer surface of the main screen.
  • the secondary screen wall 4 is located between the main screen wall 3 and the hull structure 2.
  • the secondary screen wall is connected with the main screen wall and the hull structure by a vertical mechanism, and is interspersed in the middle of the vertical support mechanism.
  • the secondary barrier is a plate, the length of the plate is not less than the length of the lowest plane of the type B storage tank, less than the maximum length of the type B storage tank, the width of the plate is not less than the width of the lowest plane of the type B storage tank, less than the maximum width of the type B storage tank .
  • a collection tank 11 for receiving the leaked liquid is provided on the side of the secondary screen wall which is close to the main screen wall and does not interfere with the position or area of the vertical support mechanism.
  • the edge of the plate has an upwardly curved baffle, and the radius of the rounded corner of the arc baffle is preferably but not limited to 50mm-1000mm.
  • the baffle is combined with the plate to form a tray, which has a better effect on receiving liquids.
  • a diversion device On the outer surface of the main barrier of the B-type storage tank, a diversion device is provided.
  • the diversion device is a diversion groove (not shown in the figure), and the diversion groove one end extends into the collection tank. In the event of a small liquid leak, the diversion tank can drain the leaked liquid into the collection tank, and the collection tank collects the leaked liquid and waits for subsequent manual processing.
  • the B-type storage tank structure adopted in the present invention provides all-round protection for the B-type storage tank, eliminates the dangerous factors that may cause the leakage of liquefied gas, can conduct real-time detection and monitoring of the B-type storage tank, and ensures that the B-type storage tank is in the Safety of ships while sailing.

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Abstract

An independent secondary screen wall-type B-type storage cabin (1) is provided in a ship structure. A supporting layer is provided between a main screen wall (3) of the B-type storage cabin (1) and the ship structure (2); the supporting layer comprises a top supporting mechanism (5), a lateral supporting mechanism (6), and a vertical supporting mechanism (7). A secondary screen wall (4) is further provided between the bottom of the B-type storage cabin (1), the main screen wall (3), and the ship structure (2), the shape of the secondary screen wall (4) is same as the external contour structure of the bottom of the B-type storage cabin (1), and the secondary screen wall (4) is supported and fixed by means of the vertical supporting mechanism (7). The independent secondary screen wall-type B-type storage cabin has the effects of being capable of dealing with liquid leakage of different scales and avoiding more damage and loss to the ship structure.

Description

一种独立次屏壁式B型储舱An independent sub-wall type B-type storage tank 技术领域technical field
本发明涉及船舶及海洋结构物技术领域,具体涉及一种独立次屏壁式结构更加稳固、安全性更强的B型储舱。The invention relates to the technical field of ships and marine structures, in particular to a B-type storage tank with a more stable and safer independent sub-barrier structure.
背景技术Background technique
国际海事组织(IMO)在其《国际散装运输液化气体船舶构造和设备规则》(IGC规则)以及《使用气体或其它低闪点燃料船舶国际安全规则》(IGF规则)中明确限定了B型独立储舱(以下简称“B型舱”)的功能和定义。B型舱多用于大型船舶及海洋工程结构物中,其功能包括但不限于运输液化气体、用作液化气燃料舱等,其装载的液化气体包括但不限于液化天然气(LNG)、液氨燃料(NH3)、液化乙烯气体(LEG)等。The International Maritime Organization (IMO) clearly defines Type B independent in its International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk (IGC Code) and International Safety Code for Ships Using Gas or Other Low Flash Point Fuels (IGF Code). Functions and definitions of storage tanks (hereinafter referred to as "B-type tanks"). Type B tanks are mostly used in large ships and marine engineering structures, and their functions include but are not limited to transporting liquefied gas, serving as a liquefied gas fuel tank, etc. The liquefied gas it carries includes but is not limited to liquefied natural gas (LNG), liquid ammonia fuel (NH3), liquefied ethylene gas (LEG), etc.
根据IMO IGF/IGC的规定,B型舱需要设置具有小泄漏保护系统的部分次屏壁。传统B型储舱仅在顶部和底部设置有支撑结构,船舶在航行过程中,会产生横摇或纵摇,船舶的摇晃对储舱产生影响,导致储舱也摇晃,增加B型舱的失效破损风险,从而导致液化气体泄漏。According to IMO IGF/IGC regulations, B-type tanks need to be provided with partial secondary barriers with small leakage protection systems. The traditional B-type storage tank is only provided with support structures at the top and bottom. During the sailing process, the ship will roll or pitch. The shaking of the ship will affect the storage tank, causing the storage tank to also shake, increasing the failure of the B-type tank. Risk of breakage, resulting in leakage of liquefied gas.
如图1、2所示,传统B型储舱主要分2种形式,分别是①棱柱型B型储舱②球罐型B型储舱。其中,棱柱形B型储舱可以很好地抑制内部液化气体的晃荡效应,在形状设计方面非常灵活,可实现很高的舱容利用率与船型的匹配性。但是,棱柱形B型储舱应力集中点很多,安全风险挑战较大,需要进行详细的应力分析。而球罐型B型储舱具有很好的承压效果,结构安全性很高,破坏风险较低。但是球形的舱容利用率很低,可装载的液化气体容积有限。As shown in Figures 1 and 2, traditional B-type storage tanks are mainly divided into two forms, namely, ① prismatic B-type storage tanks and ② spherical tank-type B-type storage tanks. Among them, the prismatic B-type storage tank can well suppress the sloshing effect of the internal liquefied gas, and is very flexible in shape design, which can achieve high matching of the capacity utilization rate and the ship type. However, there are many stress concentration points in the prismatic B-type storage tank, and the safety risk is a big challenge, and a detailed stress analysis is required. The spherical tank type B-type storage tank has a good pressure bearing effect, high structural safety, and low risk of damage. However, the utilization rate of the spherical tank capacity is very low, and the volume of liquefied gas that can be loaded is limited.
发明内容SUMMARY OF THE INVENTION
为解决上述诸多问题,本发明提供一种独立次屏壁式B型储舱,旨在达到B型储舱在运输液化气体过程中的结构稳固性,使次屏壁既可以高效收集并处理小泄漏低温液体,又可以盛装极端工况下的大泄漏低温液体,保证运输安全,以达到防止液化气体泄漏的目的;同时提高B型储舱的舱容利用率,优化其在营运过程中的功能性,提升液化气体装载效率,其所采用的技术方案是:In order to solve the above problems, the present invention provides an independent sub-barrier type B-type storage tank, which aims to achieve the structural stability of the B-type storage tank in the process of transporting liquefied gas, so that the sub-barrier can efficiently collect and process small Leaked cryogenic liquid can also contain large leaked cryogenic liquid under extreme working conditions to ensure safe transportation and prevent the leakage of liquefied gas; at the same time, the capacity utilization rate of the B-type storage tank is improved, and its function during operation is optimized. The technical solution adopted is:
一种新型的B型独立储舱,B型储舱设置在船体结构内,B型储舱带有的主屏壁与船体结构之间设置有支撑层,支撑层包括顶部支撑机构、侧向支撑机构和垂向支撑机构,B型储舱通过支撑层固定在船体结构内。A new type B-type independent storage tank, the B-type storage tank is arranged in the hull structure, and a support layer is arranged between the main barrier wall and the hull structure of the B-type storage tank, and the support layer includes a top support mechanism and a side support mechanism. And the vertical support mechanism, the B-type storage tank is fixed in the hull structure through the support layer.
主屏壁与船体结构之间设置的支撑层,以及主屏壁内表面设置的骨材和强框架结构,对B型储舱做好了提前防护,消除了会对B型储舱造成泄漏的危险因素。The support layer arranged between the main barrier and the hull structure, as well as the frame and strong frame structure arranged on the inner surface of the main barrier, provide advance protection for the B-type storage tank and eliminate the risk factors that may cause leakage to the B-type storage tank .
通过支撑层,将B型储舱支撑固定在船体结构内,对储舱的上、下、左、右进行全方位的固定,进而保证了B型储舱在船舶航行过程中的安全性能。当船舶产生横摇或纵摇时,顶部支撑机构和垂向支撑机构相结合、两列侧向支撑机构相结合分别给予纵向及横向的约束,约束B型储舱不会因横摇或纵摇产生晃动,保证了B型储舱的稳固性,进而可以避免B型储舱内的液化气体泄漏。主屏壁两侧的侧向支撑机构是对称设置,使B型储舱两侧的受力是对称的。顶部支撑机构与垂向支撑机构相配合,限制了B型储舱纵向方向的晃动,两侧的侧向支撑机构相配合,限制了B型储舱横向方向的晃动,进而保证了液化气体的运输安全。主屏壁可采用不锈钢、9%Ni钢、高锰低温钢、铝合金等具有低温性能的金属材料。Through the support layer, the B-type storage tank is supported and fixed in the hull structure, and the upper, lower, left and right sides of the storage tank are fixed in all directions, thereby ensuring the safety performance of the B-type storage tank during the navigation of the ship. When the ship rolls or pitches, the combination of the top support mechanism and the vertical support mechanism and the combination of the two rows of lateral support mechanisms give longitudinal and lateral constraints respectively, so that the B-type storage tank will not be affected by rolling or pitching. Shake is generated to ensure the stability of the B-type storage tank, thereby avoiding the leakage of liquefied gas in the B-type storage tank. The lateral support mechanisms on both sides of the main screen are symmetrically arranged, so that the forces on both sides of the B-type storage tank are symmetrical. The top support mechanism cooperates with the vertical support mechanism to limit the shaking in the longitudinal direction of the B-type storage tank, and the lateral support mechanisms on both sides cooperate to limit the lateral shaking of the B-type storage tank, thereby ensuring the transportation of liquefied gas. Safety. The main screen wall can be made of stainless steel, 9% Ni steel, high manganese low temperature steel, aluminum alloy and other metal materials with low temperature performance.
其中,B型舱的纵向方向:与船体及海洋工程结构物的纵向方向相同,即其长度方向。Among them, the longitudinal direction of the B-type tank: the same as the longitudinal direction of the hull and marine engineering structures, that is, its length direction.
B型舱的横向方向:与船体及海洋工程结构物的横向方向相同,即其宽度方向。The transverse direction of the B-type tank: the same as the transverse direction of the hull and marine engineering structures, that is, its width direction.
B型舱的垂向方向:与船体及海洋工程结构物的垂向方向相同,即其高度方向。The vertical direction of the B-type tank: the same as the vertical direction of the hull and marine engineering structures, that is, its height direction.
本发明的支撑层不仅起到支撑B型储舱的作用,其主要对B型储舱进行前期保护,将B型储舱固定在船体结构内部,对B型储舱进行全方位施力,夹持住B型储舱,防止B型舱在船舶航行过程中发生破损,进而防止液化气体泄漏。顶部支撑机构与垂向支撑机构相对应,以及两侧的侧向支撑机构相对应,采用这种对称施力、点对点施力夹持的结构,可以在使用较少的施工材料,即可达到最大的稳固效果,节省了施工原料,降低施工成本。The support layer of the present invention not only plays the role of supporting the B-type storage tank, but also mainly protects the B-type storage tank in the early stage, fixes the B-type storage tank inside the hull structure, exerts all-round force on the B-type storage tank, clamps the Hold the B-type storage tank to prevent the B-type tank from being damaged during the navigation of the ship, thereby preventing the leakage of liquefied gas. The top support mechanism corresponds to the vertical support mechanism, and the lateral support mechanism on both sides corresponds to this structure. With this structure of symmetrical force application and point-to-point force clamping, it is possible to use less construction materials to achieve maximum The stable effect saves construction materials and reduces construction costs.
在B型储舱底部、主屏壁与船体结构之间还设置有次屏壁,次屏壁的形状与B型储舱底部、外部轮廓结构相同,包裹住B 型储舱底部,次屏壁顶部最高点等于或高于B型储舱削斜最高点,次屏壁通过过渡机构与船体结构固定连接,次屏壁通过垂向支撑机构固定在主屏壁与船体结构之间,次屏壁顶部最高点位于B型储舱削斜最高点上方800-1000mm处。次屏壁是独立设置在主屏壁与船体结构之间,其形状与船舶底部外部的轮廓结构相同,其起到保护主屏壁及盛装泄漏液化气体的作用,采用这种结构,满足了IMO IGF/IGC的相关规定的同时,减少设置泄漏保护装置或处理低温液体装置,储舱内的液化气体产生泄漏,透过主屏壁,沿主屏壁外表面流入到次屏壁内,次屏壁像碗一样放置在B型储舱底部,预备接收泄漏的液化气体。A secondary barrier is also arranged at the bottom of the B-type storage tank, between the main barrier and the hull structure. The shape of the secondary barrier is the same as the bottom of the B-type storage tank and its external contour structure, wrapping the bottom of the B-type storage tank, and the top of the secondary barrier. The highest point is equal to or higher than the highest point of the B-type storage tank inclination, the secondary screen is fixedly connected with the hull structure through the transition mechanism, the secondary screen is fixed between the main screen and the hull structure by the vertical support mechanism, and the top of the secondary screen is the highest The point is 800-1000mm above the highest point of the B-type storage tank slope. The secondary barrier is independently set between the main barrier and the hull structure, and its shape is the same as the outline structure outside the bottom of the ship, which protects the primary barrier and contains leaked liquefied gas. This structure meets the requirements of IMO IGF/ In addition to the relevant regulations of IGC, it is necessary to reduce the installation of leakage protection devices or devices for handling low-temperature liquids. The liquefied gas in the storage tank leaks, flows through the main screen wall, and flows into the secondary screen wall along the outer surface of the main screen wall. The secondary screen wall is like a bowl. Placed at the bottom of the B-type storage tank, ready to receive leaked liquefied gas.
船体运动会产生摇晃,船舶的横向或纵向摇晃会产生一定倾角,次屏壁高出削斜的部分在船舶形成倾角情况下,也可以完全包裹住主屏壁的底部,对主屏壁进行保护,应对液化气体泄漏情况。The movement of the hull will cause shaking, and the lateral or longitudinal shaking of the ship will cause a certain inclination angle. The part of the secondary barrier that is higher than the slanted part can also completely wrap the bottom of the main barrier to protect the main barrier against liquefaction when the ship forms an inclination angle. Gas leaks.
沿次屏壁顶部的边缘、等间距设置有一圈过渡机构。过渡机构带有异形钢结构平台,钢结构平台一端与船体结构焊接,另一端与钢制夹持构件焊接连接,钢制夹持构件是一边带有开口的方形凹槽,凹槽开口向下,内部填充有层压木,次屏壁顶部插入到层压木内固定。层压木块的宽度优选但不限于300-400mm。通过过渡机构增强次屏壁顶部的稳固性,同时,过渡机构还可以作为检修平台,在过渡机构上搭设梯子,操作人员通过梯子进入次屏壁与船体结构、主屏壁之间的空间内。钢结构平台的宽度优选但不限于800-1000mm,采用800-1000mm的尺寸宽度,方便在钢结构平台上搭设梯子。A circle of transition mechanisms are arranged at equal intervals along the edge of the top of the secondary screen wall. The transition mechanism has a special-shaped steel structure platform. One end of the steel structure platform is welded with the hull structure, and the other end is welded with a steel clamping member. The steel clamping member is a square groove with an opening on one side, and the groove opening is downward. The interior is filled with laminated wood and the top of the secondary screen is inserted into the laminated wood and fixed. The width of the laminated wood block is preferably but not limited to 300-400mm. The stability of the top of the secondary screen wall is enhanced by the transition mechanism. At the same time, the transition mechanism can also be used as an inspection platform. A ladder is set up on the transition mechanism, and the operator can enter the space between the secondary screen wall, the hull structure and the main screen wall through the ladder. The width of the steel structure platform is preferably but not limited to 800-1000mm, and a size width of 800-1000mm is used to facilitate the erection of ladders on the steel structure platform.
次屏壁是一块板,板的边缘带有向上翘起的平面挡板或弧形挡板,板的长度不小于B型储舱最低平面的长度、小于B型储舱最大长度,板的宽度不小于B型储舱最低平面的宽度、小于B型储舱下方船舱空间的最大宽度;次屏壁靠近主屏壁一侧,板面上固定有一个或多个收集槽,收集槽开口向上,底部固定在次屏壁上,在主屏壁外表面、B型储舱液体泄露高风险位置或区域设置有引导泄露液体流入收集槽内的引流装置。引流装置可以是条形槽,也可以是管,引流装置可以是任何可以达到引导泄露液体流如收集槽内的装置。收集槽的材质与次屏壁材质相同,收集槽与次屏壁通过材料相结合的方式固定连接。收集槽可以设置在次 屏壁上的任意位置,收集槽的设置位置灵活,其可以避开B型储舱底部的垂向支撑机构或其他重要部件,优选地,收集槽设置在次屏壁的角落处。次屏壁采用这种板式与收集槽、导流装置相结合的结构方式,在保证可以应对大、小液体泄漏的同时,节省空间,具有更强的灵活性。The secondary barrier is a plate with upwardly raised flat baffles or curved baffles on the edge of the plate, the length of the plate is not less than the length of the lowest plane of the B-type storage tank, less than the maximum length of the B-type storage tank, the width of the plate Not less than the width of the lowest plane of the B-type storage tank, and less than the maximum width of the cabin space below the B-type storage tank; the side of the secondary barrier close to the main barrier, one or more collection tanks are fixed on the board surface, the opening of the collection tank is upward, and the bottom of the tank is upward. It is fixed on the secondary screen wall, and a drainage device for guiding the leakage liquid to flow into the collection tank is provided on the outer surface of the main screen wall, the position or area with high risk of liquid leakage in the B-type storage tank. The drainage device can be a strip-shaped groove or a pipe, and the drainage device can be any device that can guide the flow of leaked liquid, such as in a collection tank. The material of the collection tank is the same as that of the secondary screen wall, and the collection tank and the secondary screen wall are fixedly connected by a combination of materials. The collection tank can be arranged at any position on the secondary screen wall, and the setting position of the collection tank is flexible, which can avoid the vertical support mechanism or other important components at the bottom of the B-type storage tank. corner. The secondary screen wall adopts this kind of structure combining the plate type with the collection tank and the diversion device, which saves space and has stronger flexibility while ensuring that it can cope with large and small liquid leakage.
次屏壁将主屏壁与船体结构之间的区域分成了两个,主屏壁外表面与次屏壁内表面形成第一区域,次屏壁外表面与船体结构内表面形成第二区域。操作人员可以进入到第一区域或第二区域内,对第一区域或第二区域内的设备进行检修。其中,可在第一区域内设置有泄漏气体的探测装置,并在第一区域和第二区域内充装惰性气体。次屏壁采用薄板结构,其厚度不大于主屏壁的板材厚度,其厚度优选但不限于10mm-15mm。次屏壁的主要功能是作为小泄漏液体的接收槽,保护船体结构不受低温液体影响,在受力机理上只传导机械载荷,因此可设置为薄板的形式,从而优化结构重量,节约成本。The secondary barrier divides the area between the primary barrier and the hull structure into two, the outer surface of the primary barrier and the inner surface of the secondary barrier form a first area, and the outer surface of the secondary barrier and the inner surface of the hull structure form a second area. The operator can enter the first area or the second area, and perform maintenance on the equipment in the first area or the second area. Wherein, a detection device for leaking gas can be arranged in the first area, and inert gas can be filled in the first area and the second area. The secondary screen wall adopts a thin plate structure, and its thickness is not greater than that of the main screen wall, and its thickness is preferably but not limited to 10mm-15mm. The main function of the secondary barrier is to serve as a receiving tank for small leakage liquids, to protect the hull structure from low temperature liquids, and only transmit mechanical loads in the force mechanism, so it can be set in the form of a thin plate, thereby optimizing the weight of the structure and saving costs.
次屏壁内表面覆盖有第一防屈层,第一防屈层是T型材,T型材焊接在次屏壁内表面,T型材的横向连线及纵向连线相交叉,形成整体的网格型,这种网格型的结构,使次屏壁内表面受力均匀,进而可以对次屏壁进行整体把控,防止其受冷收缩变形。进而保证在液体泄漏情况下,能够更好的盛装住液化气体,即使B型储舱产生泄漏,B型储舱的安全性也能得到保障,给B型储舱提供一种保护措施,让检修人员尽快对主屏壁进行检修,停止泄漏,减小危险系数,降低损失。The inner surface of the secondary screen wall is covered with a first anti-buckling layer, the first anti-buckling layer is a T profile, the T profile is welded on the inner surface of the secondary screen wall, and the horizontal and vertical lines of the T profile intersect to form an overall grid This grid-type structure makes the inner surface of the secondary screen wall evenly stressed, so that the secondary screen wall can be controlled as a whole to prevent it from being deformed by cold shrinkage. In order to ensure that in the case of liquid leakage, the liquefied gas can be better contained. Even if the B-type storage tank leaks, the safety of the B-type storage tank can be guaranteed, and the B-type storage tank is provided with a protective measure to allow maintenance The personnel shall repair the main screen wall as soon as possible, stop the leakage, reduce the risk factor and reduce the loss.
在主屏壁顶部、沿B型储舱长度方向设置有一排顶部支撑机构;在主屏壁两侧、沿B型储舱高度方向,设置有一列侧向支撑机构;在主屏壁底部、沿B型储舱长度方向,设置有多列垂向支撑机构。顶部支撑机构、垂向支撑机构,侧向支撑机构形成的整体支撑层,将B型储舱稳稳固定、夹持在船体结构中间,保证了B型储舱不会受船舶横摇、纵摇或其他外部撞击影响,对B型储舱进行保护,避免液化气体的泄漏。在主屏壁顶部设置有一排顶部支撑机构,多个顶部支撑机构设置在主屏壁的顶部,沿B型储舱长度方向,多个顶部支撑机构等间距设置。在主屏壁的两侧、沿B型储舱高度方向各设置有一列侧向支撑机构,侧向支撑机构之间等间距设置。在主屏壁底部、沿B型储舱长度方向设置有多 排垂向支撑机构,垂向支撑机构之间等间距设置。顶部支撑机构、侧向支撑机构、垂向支撑机构分别以模块化的形式固定在主屏壁顶部、主屏壁侧面和主屏壁的底部,形成整体的支撑层。There is a row of top support mechanisms at the top of the main screen along the length of the B-type storage tank; on both sides of the main screen, along the height direction of the B-type storage tank, a row of lateral support mechanisms; at the bottom of the main screen, along the B-type storage tank In the length direction of the cabin, there are multiple rows of vertical support mechanisms. The overall support layer formed by the top support mechanism, vertical support mechanism and lateral support mechanism firmly fixes and clamps the B-type storage tank in the middle of the hull structure, ensuring that the B-type storage tank will not be affected by the rolling and pitching of the ship. or other external impact effects, protect the B-type storage tank to avoid the leakage of liquefied gas. A row of top support mechanisms is arranged on the top of the main screen wall, a plurality of top support mechanisms are arranged on the top of the main screen wall, and the plurality of top support mechanisms are arranged at equal intervals along the length direction of the B-type storage tank. On both sides of the main screen wall, along the height direction of the B-type storage tank, a row of lateral support mechanisms are respectively arranged, and the lateral support mechanisms are arranged at equal intervals. Multiple rows of vertical support mechanisms are arranged at the bottom of the main screen along the length of the B-type storage tank, and the vertical support mechanisms are arranged at equal intervals. The top support mechanism, the lateral support mechanism and the vertical support mechanism are respectively fixed on the top of the main screen wall, the sides of the main screen wall and the bottom of the main screen wall in a modular form to form an integral support layer.
次屏壁与主屏壁之间的距离是950-1050mm,次屏壁与船体结构之间的距离是650-750mm。即第一区域的间距是950-1050mm,第二区域的间距是650-750mm,设置两个区域是方便检测人员进入到船体结构内,方便对B型储舱主屏壁的外表面和次屏壁的内表面进行检测,对主屏壁外表面做到实时监测,如有异常及时修理,在液化气体泄漏前,即可将问题解决,避免液化气体泄漏。The distance between the secondary screen wall and the main screen wall is 950-1050mm, and the distance between the secondary screen wall and the hull structure is 650-750mm. That is, the spacing of the first area is 950-1050mm, and the spacing of the second area is 650-750mm. The two areas are set up to facilitate the inspection personnel to enter the hull structure, and to facilitate the inspection of the outer surface of the main barrier and the secondary barrier of the B-type storage tank. Detect the inner surface of the main screen, and monitor the outer surface of the main screen in real time. If there is any abnormality, repair it in time. Before the liquefied gas leaks, the problem can be solved to avoid the leakage of liquefied gas.
上述一种独立次屏壁式B型储舱,更进一步地,B型储舱外表面覆盖有一层绝缘层。绝缘层与主屏壁外表面相接触,绝缘层粘覆在主屏壁外表面。B型储舱外部形成一定厚度的完整的包裹层,具有保温隔热的效果。In the above-mentioned independent sub-wall type B-type storage tank, further, the outer surface of the B-type storage tank is covered with an insulating layer. The insulating layer is in contact with the outer surface of the main screen wall, and the insulating layer is adhered to the outer surface of the main screen wall. A complete wrapping layer with a certain thickness is formed on the outside of the B-type storage tank, which has the effect of thermal insulation.
独立次屏壁的结构设置,以及次屏壁内的第一防屈层,将B型储舱底部与船体结构之间的空间分割成两部分,使B型储舱与船体结构之间有足够的空间,可以对主屏壁、次屏壁、船体结构进行随时检修,及时发现问题,及时解决问题。The structural arrangement of the independent secondary barrier and the first anti-buckling layer in the secondary barrier divide the space between the bottom of the B-type storage tank and the hull structure into two parts, so that there is sufficient space between the B-type storage tank and the hull structure. The main screen wall, secondary screen wall and hull structure can be overhauled at any time, and problems can be found and solved in time.
本发明的这种结构消除了B型储舱泄漏的危险因素,以及,即使B型储舱因不可避免的原因产生泄漏,本发明的技术方案也可以达到及时解决液化气体泄漏、避免液化气体泄漏对船体结构造成更多破坏、损失的效果。并且,本发明可以应对不同规模的液体泄漏。The structure of the present invention eliminates the risk factors of leakage of the B-type storage tank, and even if the B-type storage tank leaks due to unavoidable reasons, the technical solution of the present invention can solve the leakage of liquefied gas in time and avoid the leakage of liquefied gas The effect of causing more damage and loss to the hull structure. Also, the present invention can cope with liquid leakage of different scales.
本发明的有益效果是:The beneficial effects of the present invention are:
次屏壁作为一种独立结构位于主屏壁和船体结构之间,且具有满足运行和维修期间要求的检修空间,方便人员进出查看并维护主屏壁、次屏壁、支撑结构的运行状态,有利于结构安全性和维修性。As an independent structure, the secondary screen wall is located between the main screen wall and the hull structure, and has an inspection space that meets the requirements during operation and maintenance, which is convenient for personnel to check and maintain the operating status of the main screen wall, secondary screen wall and supporting structure, which is beneficial to Structural safety and maintainability.
将次屏壁从主屏壁或船体结构表面独立出来,释放了次屏壁同周边结构连接处的局部应力,极大地降低了船体运动或机械振动对次屏壁结构安全性的影响。By separating the secondary barrier from the main barrier or the surface of the hull structure, the local stress at the connection between the secondary barrier and the surrounding structure is released, and the influence of the hull motion or mechanical vibration on the safety of the secondary barrier is greatly reduced.
次屏壁自身作为泄漏液体的盛接盘,覆盖面积较大,可灵活处理滴落而下的低温液体,若泄漏量较小,泄漏液体以滴流的形式泄漏,滴流的泄露液体通过引流装置流入收集槽内,收集槽对泄露液体进行收集,滴流自身也会在主屏壁和次屏壁围合成的内 部空间中蒸发为气体并可通过惰性气体吹扫系统进行吹除;若泄漏量较大,次屏壁自身可储备一定时间的泄漏液体,为后续检修和应急处理赢得时间。此外,传统形式的次屏壁缺少足够的检修空间,需设置额外的泄漏液体收集和处理系统,也显著增加了建造和维护的成本。The secondary screen itself serves as the receiving tray for the leaking liquid, which covers a large area and can flexibly handle the low-temperature liquid that drips down. It flows into the collection tank, the collection tank collects the leaked liquid, and the trickle itself will also evaporate into gas in the inner space enclosed by the main screen wall and the secondary screen wall and can be blown out by the inert gas purging system; Large, the secondary screen wall itself can store the leaked liquid for a certain period of time, so as to gain time for subsequent maintenance and emergency treatment. In addition, the traditional form of secondary barrier lacks sufficient maintenance space, and additional leakage liquid collection and treatment systems are required, which also significantly increases the cost of construction and maintenance.
附图说明Description of drawings
图1是传统带有防溅膜的棱柱型B型舱结构示意图;Figure 1 is a schematic diagram of the structure of a traditional prismatic B-type cabin with a splash-proof film;
图2是传统球罐型B型储舱结构示意图;Figure 2 is a schematic structural diagram of a traditional spherical tank type B-type storage tank;
图3本发明储舱与船体结构正面结构示意图;3 is a schematic diagram of the front structure of the storage tank and the hull structure of the present invention;
图4是图3中A-A截面结构示意图;Fig. 4 is A-A sectional structure schematic diagram in Fig. 3;
图5是过渡机构主视结构示意图;Fig. 5 is the front view structure schematic diagram of transition mechanism;
图6是过渡机构俯视结构示意图;Fig. 6 is the top view structure schematic diagram of transition mechanism;
图7是次屏壁两侧壁与底部相垂直的形式,此种形式的次屏壁最高点高于B型储舱削斜最高点,通过过渡机构与船体结构连接的主视结构示意图;Fig. 7 is a form in which the two side walls of the secondary barrier are perpendicular to the bottom, and the highest point of the secondary barrier in this form is higher than the highest point of the B-type storage tank inclination, and is a schematic diagram of the front view of the structure connected to the hull structure through a transition mechanism;
图8是次屏壁两侧壁与底部相垂直的形式,此种形式的次屏壁最高点高于B型储舱削斜最高点,通过过渡机构与船体结构连接的侧视结构示意图;Figure 8 is a form in which the two side walls of the secondary barrier are perpendicular to the bottom. The highest point of the secondary barrier in this form is higher than the highest point of the B-type storage tank inclination, and is a schematic side view of the structure connected to the hull structure through a transition mechanism;
图9是次屏壁两侧壁与底部夹角呈钝角的形式,此种形式的次屏壁最高点高于B型储舱削斜最高点,通过过渡机构与船体结构连接的主视结构示意图;Figure 9 is the form of the obtuse angle between the two side walls and the bottom of the secondary barrier, the highest point of the secondary barrier in this form is higher than the highest point of the B-type storage tank inclination, and the main view of the structure connected to the hull structure through the transition mechanism ;
图10是次屏壁两侧壁与底部夹角呈钝角的形式,此种形式的次屏壁最高点高于B型储舱削斜最高点,通过过渡机构与船体结构连接的侧视结构示意图;Figure 10 is a form of the obtuse angle between the two side walls and the bottom of the secondary barrier, the highest point of the secondary barrier in this form is higher than the highest point of the B-type storage tank inclination, and is a schematic side view of the structure connected to the hull structure through a transition mechanism ;
图11是图8、图9、图10的俯视结构示意图;Fig. 11 is the top-view structure schematic diagram of Fig. 8, Fig. 9, Fig. 10;
图12是次屏壁两侧壁与底部相垂直的形式,此种形式的次屏壁最高点等于B型储舱削斜最高点,通过过渡机构与船体结构连接的主视结构示意图;Figure 12 is a schematic view of the front view of the form in which the two side walls of the secondary barrier are perpendicular to the bottom, and the highest point of the secondary barrier in this form is equal to the highest point of the B-type storage tank inclination, and is connected to the hull structure through a transition mechanism;
图13是次屏壁两侧壁与底部相垂直的形式,此种形式的次屏壁最高点等于B型储舱削斜最高点,通过过渡机构与船体结构连接的侧视结构示意图;Figure 13 is a side view of the form in which the two side walls of the secondary barrier are perpendicular to the bottom, and the highest point of the secondary barrier in this form is equal to the highest point of the B-type storage tank inclination, and is connected to the hull structure through a transition mechanism.
图14是次屏壁两侧壁与底部夹角呈钝角的形式,此种形式的次屏壁最高点等于B型储舱削斜最高点,通过过渡机构与船体结构连接的主视结构示意图;Figure 14 is a form of obtuse angle between the two side walls and the bottom of the secondary barrier, and the highest point of the secondary barrier in this form is equal to the highest point of the B-type storage tank inclination, and is a schematic view of the front view of the structure connected to the hull structure through a transition mechanism;
图15是次屏壁两侧壁与底部夹角呈钝角的形式,此种形式的次屏壁最高点等于B型储舱削斜最高点,通过过渡机构与船体结构连接的侧视结构示意图;Figure 15 is a schematic side view of the structure in which the angle between the two side walls and the bottom of the secondary barrier is an obtuse angle, the highest point of the secondary barrier in this form is equal to the highest point of the B-type storage tank inclination, and is connected to the hull structure through a transition mechanism;
图16是图13、图14、图15、图16俯视结构示意图;Fig. 16 is a schematic top view of Fig. 13, Fig. 14, Fig. 15, Fig. 16;
图17是次屏壁最高点等于B型储舱削斜最高点,次屏壁顶部与过渡机构连接结构示意图;Figure 17 is a schematic diagram of the connection structure between the top of the secondary barrier and the transition mechanism;
图18是B型储舱底部采用削斜结构,次屏壁是板的主视结构示意图;Figure 18 is a schematic diagram of the front structure of the B-type storage tank with a sloping structure at the bottom, and the secondary barrier is a plate;
图19是图18的侧视结构示意图;Fig. 19 is the side view structure schematic diagram of Fig. 18;
图20是是B型储舱底部边缘采用圆弧结构,次屏壁是板的主视结构示意图;Figure 20 is a schematic diagram of the front structure of the B-type storage tank bottom edge using a circular arc structure, the secondary screen wall is a plate;
图21是图20的侧视结构示意图;Fig. 21 is the side view structure schematic diagram of Fig. 20;
其中:2-船体结构、3-主屏壁、4-次屏壁、5-顶部支撑机构、6-侧向支撑机构、7-垂向支撑机构、8-绝缘层、9-T型材、10-防溅膜、11-收集槽、12-强框架、51-层压木、52-夹持构件、53-肘板、54-钢结构平台。Among them: 2-hull structure, 3-main barrier, 4-secondary barrier, 5-top support mechanism, 6-lateral support mechanism, 7-vertical support mechanism, 8-insulation layer, 9-T profile, 10- Splash-proof film, 11-collection tank, 12-strong frame, 51-laminated wood, 52-clamping member, 53-bracket, 54-steel structure platform.
具体实施方式detailed description
结合附图对本发明作进一步说明。The present invention will be further described with reference to the accompanying drawings.
实施例1Example 1
如图3、4所示的一种一种独立次屏壁式B型储舱,有带有主屏壁3的B型储舱1,主屏壁采用不锈钢金属材料,B型储舱设置在船体结构2内,在船体结构与主屏壁之间设置有支撑层,B型储舱通过支撑层固定在船体结构内。在B型储舱底部,主屏壁与船体结构之间还设置有次屏壁4,次屏壁的形状与B型储舱底部、外部轮廓相同(如图7、8、9、10、12、13、14、15所示),次屏壁顶部最高点位于B型储舱削斜最高点上方900mm处,过渡机构一端与船体结构焊接,另一端与次屏壁顶部连接。沿次屏壁顶部边缘,等间距设置有一圈过渡机构(如图11、16所示)。如图5、6所示,过渡机构带有异形钢结构平台54,钢结构平台的宽度采用900mm,采用这种宽度可以在钢结构平台上搭设梯子,方便施工人员顺着梯子进入船体结构与主屏壁之间的区域内。钢结构平台一端与船体结构焊接,另一端焊接有钢制夹持构件52,夹持构件是一侧带有开口的方形凹槽,夹持构件的开口向下,内部填充有层压木51,层压木与夹持构件的凹槽通过粘胶粘接固 定,次屏壁顶部插入到层压木内,通过粘胶与层压木粘接固定。钢结构平台与船体结构连接部位焊接有肘板53,增强结构稳固性。夹持构件与钢结构平台之间带有斜角过渡,可实现宽度变化。采用层压木和钢结构的柔性连接,防止船体结构的载荷传递到次屏壁上,这样既可以增强次屏壁侧壁的稳定性,也避免了较大的船体载荷直接作用在次屏壁的薄板上。As shown in Figures 3 and 4, an independent sub-barrier type B-type storage tank has a B-type storage tank 1 with a main screen wall 3, the main screen wall is made of stainless steel metal material, and the B-type storage tank is arranged in the hull structure. 2, a support layer is arranged between the hull structure and the main screen wall, and the B-type storage tank is fixed in the hull structure through the support layer. At the bottom of the B-type storage tank, there is also a secondary screen wall 4 between the main screen and the hull structure. 13, 14, 15), the highest point of the top of the secondary barrier is located 900mm above the highest point of the B-type storage tank inclination, one end of the transition mechanism is welded to the hull structure, and the other end is connected to the top of the secondary barrier. Along the top edge of the secondary screen wall, a circle of transition mechanisms are arranged at equal intervals (as shown in Figures 11 and 16). As shown in Figures 5 and 6, the transition mechanism is provided with a special-shaped steel structure platform 54. The width of the steel structure platform is 900mm. With this width, a ladder can be set up on the steel structure platform, so that the construction personnel can enter the hull structure and the main screen along the ladder. in the area between the walls. One end of the steel structure platform is welded with the hull structure, and the other end is welded with a steel clamping member 52. The clamping member is a square groove with an opening on one side, the opening of the clamping member is downward, and the interior is filled with laminated wood 51. The laminated wood and the groove of the clamping member are fixed by adhesive bonding, the top of the secondary screen wall is inserted into the laminated wood, and the laminated wood is fixed by adhesive bonding. Brackets 53 are welded at the connection between the steel structure platform and the hull structure to enhance the structural stability. There is a bevel transition between the clamping member and the steel structure platform, which can realize the change of width. The flexible connection of laminated wood and steel structure is adopted to prevent the load of the hull structure from being transferred to the secondary barrier, which can not only enhance the stability of the sidewall of the secondary barrier, but also avoid the direct action of large hull loads on the secondary barrier on the sheet.
支撑层是由顶部支撑机构5、侧向支撑机构6、垂向支撑机构7组成的整体支撑层,顶部支撑机构设置在主屏壁的顶部,沿B型储舱长度方向中心线设置一排顶部支撑机构,顶部支撑机构整体呈长方形,其横跨在B型储舱带有的强框架12上,与B型储舱长度方向中心线相垂直。增加顶部支撑机构对B型储舱顶部的力度支撑、把持面积,增强对B型储舱顶部的把持力度,更有效的控制B型储舱。The support layer is an integral support layer composed of a top support mechanism 5, a lateral support mechanism 6 and a vertical support mechanism 7. The top support mechanism is arranged on the top of the main screen wall, and a row of top supports is arranged along the lengthwise centerline of the B-type storage tank. Mechanism, the top support mechanism is a rectangle as a whole, which spans on the strong frame 12 of the B-type storage tank, and is perpendicular to the center line of the B-type storage tank in the length direction. Increase the strength support and holding area of the top support mechanism on the top of the B-type storage tank, enhance the holding strength of the B-type storage tank top, and control the B-type storage tank more effectively.
在主屏壁底部、沿B型储舱长度方向中心线的两侧设置有多排垂向支撑机构,垂向支撑机构位于B型储舱底部强框架12处。顶部支撑机构与垂向支撑机构相对应,保证了B型储舱顶部把持力度与底部把持力度相对应,上、下施加的力度相对应可以更有效的对B型储舱进行固定、支撑。顶部支撑机构与垂向支撑机构相配合,对B型储舱进行有效固定。Multiple rows of vertical support mechanisms are arranged at the bottom of the main screen wall and on both sides of the center line along the length of the B-type storage tank, and the vertical support mechanisms are located at the strong frame 12 at the bottom of the B-type storage tank. The top support mechanism corresponds to the vertical support mechanism, which ensures that the holding strength at the top of the B-type storage tank corresponds to the holding strength at the bottom, and the corresponding strength applied from the upper and lower sides can more effectively fix and support the B-type storage tank. The top support mechanism cooperates with the vertical support mechanism to effectively fix the B-type storage tank.
在主屏壁的两侧,沿主屏壁高度方向中心线,各设置有一列侧向支撑机构,侧向支撑机构整体呈长方形,横跨在纵向强框架结构12上,与高度方向中心线相垂直。在B型储舱两侧高度方向中心线上设置一列侧向支撑机构,并且侧向支撑机构横向跨坐在纵向强框架结构上的这种结构,增大侧向支撑机构对B型储舱侧面的力度支撑、把持面积,进而在横向方向上有效固定B型储舱,防止船舶横摇对B型储舱造成影响,降低产生泄漏的风险。顶部支撑机构、侧向支撑机构和垂向支撑机构形成整体的支撑层,包裹在B型储舱主屏壁外部。On both sides of the main screen wall, along the height direction centerline of the main screen wall, each is provided with a row of lateral support mechanisms. The side support mechanisms are rectangular as a whole and span the vertical strong frame structure 12 and are perpendicular to the height direction centerline. A row of lateral support mechanisms are arranged on the centerline of the height direction on both sides of the B-type storage tank, and the lateral support mechanism sits laterally on the longitudinal strong frame structure. It can effectively fix the B-type storage tank in the lateral direction, prevent the ship's rolling from affecting the B-type storage tank, and reduce the risk of leakage. The top support mechanism, the lateral support mechanism and the vertical support mechanism form an integral support layer, which is wrapped outside the main baffle of the B-type storage tank.
在储舱底部、主屏壁与船体结构之间设置有次屏壁4,次屏壁的形状与储舱底部外部轮廓结构相同,其穿插在垂向支撑机构中部,通过垂向支撑机构固定。如图3中所示,次屏壁位于B型储舱削斜处,也设置有垂向支撑机构,通过垂向支撑机构,将次屏壁固定在船体结构与主屏壁之间。次屏壁将主屏壁与船体结构分割成两个区域,次屏壁内表面与主屏壁外表面形成第一区域, 次屏壁外表面与船体结构内表面形成第二区域。次屏壁与主屏壁之间的距离为1000mm,次屏壁与船体结构之间的距离为700mm,1000mm及700mm的距离设置可以保证施工人员进入到第一区域、第二区域时,有足够的检修空间,对主屏壁外表面、次屏壁、船体结构内表面进行检修。在第一区域内,还安装有探测装置、充装惰性气体,探测装置可以对泄漏气体进行探测,及时发现问题并解决问题。A secondary barrier 4 is arranged between the bottom of the storage tank, the main barrier and the hull structure. The shape of the secondary barrier is the same as the outer contour structure of the bottom of the storage tank. It is inserted in the middle of the vertical support mechanism and fixed by the vertical support mechanism. As shown in Figure 3, the secondary screen is located at the inclined position of the B-type storage tank, and a vertical support mechanism is also provided, through which the secondary screen is fixed between the hull structure and the main screen. The secondary barrier divides the primary barrier and the hull structure into two areas, the inner surface of the secondary barrier and the outer surface of the primary barrier form a first area, and the outer surface of the secondary barrier and the inner surface of the hull structure form a second area. The distance between the secondary screen wall and the main screen wall is 1000mm, the distance between the secondary screen wall and the hull structure is 700mm. Overhaul space, overhaul the outer surface of the main screen wall, the secondary screen wall, and the inner surface of the hull structure. In the first area, a detection device is also installed and filled with inert gas. The detection device can detect the leaking gas, find and solve the problem in time.
次屏壁内表面铺设有一层第一防屈层,第一防屈层是T型材9,多个T型材等间距铺设在次屏壁内表面,形成整体呈网格型的第一防屈层,有效的避免次屏壁受冷变形,消除次屏壁受冷后的屈曲应力。主屏壁外表面还粘覆有一层绝缘层8,绝缘层在顶部支撑机构、侧向支撑机构、垂向支撑机构处断开。A first anti-buckling layer is laid on the inner surface of the secondary screen wall, and the first anti-buckling layer is a T profile 9. A plurality of T profiles are laid on the inner surface of the secondary screen wall at equal intervals to form a grid-shaped first anti-buckling layer as a whole. , effectively avoid the secondary screen wall being deformed by cold, and eliminate the buckling stress after the secondary screen wall is cooled. The outer surface of the main screen is also covered with a layer of insulating layer 8, and the insulating layer is disconnected at the top support mechanism, the lateral support mechanism and the vertical support mechanism.
实施例2Example 2
一种独立次屏壁式B型储舱,有带有主屏壁3的B型储舱1,B型储舱设置在船体结构2内,在船体结构与主屏壁之间设置有支撑层,支撑层的结构与实施例1中的支撑层结构相同,B型储舱通过支撑层固定在船体结构内。在B型储舱底部,主屏壁与船体结构之间还设置有次屏壁,次屏壁的形状与B型储舱底部、外部轮廓相同,次屏壁通过垂向支撑机构支撑、固定,次屏壁将主屏壁与船体结构之间空间分割成了两个区域,分别是第一区域和第二区域。次屏壁与主屏壁之间的距离为900mm,次屏壁与船体结构之间的距离为600mm,900mm及600mm的距离设置可以保证施工人员进入到第一区域、第二区域时,有足够的检修空间,对主屏壁外表面、次屏壁、船体结构内表面进行检修。其次屏壁最高点等于B型储舱削斜处最高点,即次屏壁最高点位于B型储舱削斜处。An independent sub-barrier type B-type storage tank has a B-type storage tank 1 with a main screen wall 3, the B-type storage tank is arranged in the hull structure 2, and a support layer is arranged between the hull structure and the main screen wall to support The structure of the layer is the same as that of the support layer in Example 1, and the B-type storage tank is fixed in the hull structure through the support layer. At the bottom of the B-type storage tank, there is also a secondary barrier between the main barrier and the hull structure. The shape of the secondary barrier is the same as the bottom and external contour of the B-type storage tank. The secondary barrier is supported and fixed by a vertical support mechanism. The screen wall divides the space between the main screen wall and the hull structure into two areas, namely the first area and the second area. The distance between the secondary screen wall and the main screen wall is 900mm, and the distance between the secondary screen wall and the hull structure is 600mm. The distances of 900mm and 600mm can ensure that the construction personnel have enough space when entering the first and second areas. Overhaul space, overhaul the outer surface of the main screen wall, the secondary screen wall, and the inner surface of the hull structure. Secondly, the highest point of the barrier is equal to the highest point at the slope of the B-type storage tank, that is, the highest point of the secondary barrier is located at the slope of the B-type storage tank.
如图17所示,当次屏壁最高点等于B型储舱削斜处最高点时,次屏壁顶部是斜插入过渡机构带有的夹持构件内,与夹持构件内的层压木粘接固定。沿次屏壁顶部边缘,等间距设置有一圈过渡机构,过渡机构的结构与实施例1中的过渡机构结构相同。沿次屏壁顶部边缘,等间距设置有一圈过渡机构,过渡机构带有的钢结构平台宽度为900mm,钢结构平台一端与船体结构焊接,另一端焊接有钢制夹持构件,夹持构件内粘接有层压木,层压木的宽度采用350mm,次屏壁顶部斜插入层压木内,与层压木粘 接固定。保证次屏壁顶部稳固性。As shown in Figure 17, when the highest point of the secondary barrier is equal to the highest point at the slope of the B-type storage tank, the top of the secondary barrier is inserted obliquely into the clamping member of the transition mechanism, and the laminated wood in the clamping member Adhesive fixation. Along the top edge of the secondary screen wall, a circle of transition mechanisms are arranged at equal intervals, and the structure of the transition mechanism is the same as that of the transition mechanism in Embodiment 1. Along the top edge of the secondary screen wall, a circle of transition mechanisms are arranged at equal intervals. The width of the steel structure platform carried by the transition mechanism is 900mm. One end of the steel structure platform is welded with the hull structure, and the other end is welded with a steel clamping member. Laminated wood is glued, the width of the laminated wood is 350mm, the top of the secondary screen is inserted into the laminated wood obliquely, and the laminated wood is bonded and fixed. Ensure the stability of the top of the secondary screen wall.
实施例3Example 3
如图18、19所示的一种独立次屏壁式B型储舱,主屏壁3在横向方向上底部边缘为削斜结构,削斜角度优选但不限于45°,主屏壁侧向方向上底部边缘为直角结构,所有边缘以及面和面之间的过渡均采用圆角过渡,其半径优选但不限于100mm-1000mm,以减小结构局部的应力集中,提升结构的承压效率。在主屏壁外表面铺设有绝缘层8。As shown in Figures 18 and 19, the bottom edge of the main screen wall 3 is a beveled structure, and the bevel angle is preferably but not limited to 45°. The lateral direction of the main screen wall is The bottom edge is a right-angle structure, and all edges and transitions between surfaces are rounded transitions, and the radius is preferably but not limited to 100mm-1000mm to reduce the local stress concentration of the structure and improve the pressure bearing efficiency of the structure. An insulating layer 8 is laid on the outer surface of the main screen.
次屏壁4位于主屏壁3和船体结构2之间,次屏壁与主屏壁和船体结构之间通过垂向机构连接,穿插在垂向支撑机构中间。次屏壁是一个板,其厚度为15mm,板的长度不小于B型储舱最低平面的长度、小于B型储舱最大长度,板的宽度不小于B型储舱最低平面的宽度、小于B型储舱最大宽度。在次屏壁靠近主屏壁一侧的四个角落处,设置有盛接泄露液体的收集槽11。板的边缘有向上翘起平面挡板,且与次屏壁底部采用圆角过渡,圆角半径优选但不限于50mm-500mm,挡板与板相结合,形成托盘,对液体的盛接效果更好。次屏壁最高点与绝缘层外表面留有600mm-700mm检修空间,次屏壁底面与船体结构之间留有600mm-700mm检修空间。The secondary screen wall 4 is located between the main screen wall 3 and the hull structure 2. The secondary screen wall is connected with the main screen wall and the hull structure by a vertical mechanism, and is interspersed in the middle of the vertical support mechanism. The secondary barrier is a plate with a thickness of 15mm, the length of the plate is not less than the length of the lowest plane of the type B storage tank, less than the maximum length of the type B storage tank, the width of the plate is not less than the width of the lowest plane of the type B storage tank, less than the width of the lowest plane of the type B storage tank The maximum width of the storage tank. At the four corners of the side of the secondary screen wall close to the main screen wall, collection tanks 11 for receiving the leaked liquid are arranged. The edge of the board has a flat baffle that is raised upward, and the transition with the bottom of the secondary screen wall adopts a rounded corner. The radius of the rounded corner is preferably but not limited to 50mm-500mm. The baffle is combined with the board to form a tray, which has a better effect on the receiving of liquids. good. There is a 600mm-700mm maintenance space between the highest point of the secondary screen wall and the outer surface of the insulating layer, and a 600mm-700mm maintenance space between the bottom surface of the secondary screen wall and the hull structure.
通过疲劳及裂纹扩展计算,确定液体泄露高风险位置或区域,在B型储舱的主屏壁外表面,设置有导流装置,导流装置是导流槽(图中未显示),导流槽的一端延伸至收集槽内。如发生小型液体泄露,导流槽可以将泄露的液体引流至收集槽内,收集槽对泄露液体进行收集,等待后续人工进行处理。Through the calculation of fatigue and crack propagation, determine the location or area with high risk of liquid leakage. On the outer surface of the main barrier of the B-type storage tank, a diversion device is provided. The diversion device is a diversion groove (not shown in the figure), and the diversion groove one end extends into the collection tank. In the event of a small liquid leak, the diversion tank can drain the leaked liquid into the collection tank, and the collection tank collects the leaked liquid and waits for subsequent manual processing.
实施例4Example 4
一种独立次屏壁式B型储舱,如图20、21所示,结合附图对本发明作进一步说明,主屏壁3在横向方向上底部边缘为圆弧结构,其半径优选但不限于500mm-10000mm,侧向方向上底部边缘为圆弧结构,其半径优选但不限于500mm-10000mm。在主屏壁外表面铺设有绝缘层8。An independent secondary screen wall type B-type storage tank, as shown in Figures 20 and 21, the present invention will be further described with reference to the accompanying drawings, the bottom edge of the main screen wall 3 in the lateral direction is a circular arc structure, and its radius is preferably but not limited to 500mm -10000mm, the bottom edge in the lateral direction is a circular arc structure, and its radius is preferably but not limited to 500mm-10000mm. An insulating layer 8 is laid on the outer surface of the main screen.
次屏壁4位于主屏壁3和船体结构2之间,次屏壁与主屏壁和船体结构之间通过垂向机构连接,穿插在垂向支撑机构中间。次屏壁是一个板,板的长度不小于B型储舱最低平面的长度、小于B型储舱最大长度,板的宽度不小于B型储舱最低平面的宽 度、小于B型储舱最大宽度。在次屏壁靠近主屏壁一侧,不干扰垂向支撑机构的位置或区域,设置有盛接泄露液体的收集槽11。板的边缘有向上翘起弧形挡板,弧形挡板的圆角半径优选但不限于50mm-1000mm,挡板与板相结合,形成托盘,对液体的盛接效果更好。次屏壁最高点与绝缘层外表面留有600mm-700mm检修空间,次屏壁底面与船体结构之间留有600mm-700mm检修空间。The secondary screen wall 4 is located between the main screen wall 3 and the hull structure 2. The secondary screen wall is connected with the main screen wall and the hull structure by a vertical mechanism, and is interspersed in the middle of the vertical support mechanism. The secondary barrier is a plate, the length of the plate is not less than the length of the lowest plane of the type B storage tank, less than the maximum length of the type B storage tank, the width of the plate is not less than the width of the lowest plane of the type B storage tank, less than the maximum width of the type B storage tank . On the side of the secondary screen wall which is close to the main screen wall and does not interfere with the position or area of the vertical support mechanism, a collection tank 11 for receiving the leaked liquid is provided. The edge of the plate has an upwardly curved baffle, and the radius of the rounded corner of the arc baffle is preferably but not limited to 50mm-1000mm. The baffle is combined with the plate to form a tray, which has a better effect on receiving liquids. There is a 600mm-700mm maintenance space between the highest point of the secondary screen wall and the outer surface of the insulating layer, and a 600mm-700mm maintenance space between the bottom surface of the secondary screen wall and the hull structure.
通过疲劳及裂纹扩展计算,确定液体泄露高风险位置或区域,在B型储舱的主屏壁外表面,设置有导流装置,导流装置是导流槽(图中未显示),导流槽的一端延伸至收集槽内。如发生小型液体泄露,导流槽可以将泄露的液体引流至收集槽内,收集槽对泄露液体进行收集,等待后续人工进行处理。Through the calculation of fatigue and crack propagation, determine the location or area with high risk of liquid leakage. On the outer surface of the main barrier of the B-type storage tank, a diversion device is provided. The diversion device is a diversion groove (not shown in the figure), and the diversion groove one end extends into the collection tank. In the event of a small liquid leak, the diversion tank can drain the leaked liquid into the collection tank, and the collection tank collects the leaked liquid and waits for subsequent manual processing.
本发明采用的这种B型储舱结构,对B型储舱进行全方位保护,消除可能引起液化气体泄漏的危险因素,可以对B型储舱进行实时检测及监测,保障B型储舱在船舶航行过程中的安全性。The B-type storage tank structure adopted in the present invention provides all-round protection for the B-type storage tank, eliminates the dangerous factors that may cause the leakage of liquefied gas, can conduct real-time detection and monitoring of the B-type storage tank, and ensures that the B-type storage tank is in the Safety of ships while sailing.

Claims (9)

  1. 一种独立次屏壁式B型储舱,B型储舱设置在船体结构内,其特征在于:B型储舱带有的主屏壁(3)与船体结构(2)之间设置有支撑层,支撑层包括顶部支撑机构(5)、侧向支撑机构(6)和垂向支撑机构(7),B型储舱通过支撑层固定在船体结构内;An independent sub-barrier type B-type storage tank, the B-type storage tank is arranged in the hull structure, and it is characterized in that: a support layer is provided between the main screen wall (3) and the hull structure (2) of the B-type storage tank , the support layer includes a top support mechanism (5), a lateral support mechanism (6) and a vertical support mechanism (7), and the B-type storage tank is fixed in the hull structure through the support layer;
    在B型储舱底部、主屏壁与船体结构之间还设置有次屏壁(4),次屏壁的形状与B型储舱底部、外部轮廓结构相同,包裹住B型储舱底部,次屏壁顶部最高点等于或高于B型储舱削斜最高点,次屏壁顶部通过过渡机构与船体结构固定连接;次屏壁通过垂向支撑机构固定在主屏壁与船体结构之间,次屏壁内表面覆盖有第一防屈层。A secondary barrier (4) is also arranged at the bottom of the B-type storage tank, between the main barrier and the hull structure. The shape of the secondary barrier is the same as that of the B-type storage tank bottom and external contour structure, wrapping the B-type storage tank bottom. The highest point of the top of the barrier is equal to or higher than the highest point of the B-type storage tank inclination, and the top of the secondary barrier is fixedly connected to the hull structure through a transition mechanism; the secondary barrier is fixed between the main barrier and the hull structure by a vertical support mechanism, and the secondary barrier is The inner surface of the screen wall is covered with a first anti-buckling layer.
  2. 如权利要求1所述的一种独立次屏壁式B型储舱,其特征在于:次屏壁是一块板,板的边缘带有向上翘起的平面挡板或弧形挡板,板的长度不小于B型储舱最低平面的长度、小于B型储舱最大长度,板的宽度不小于B型储舱最低平面的宽度、小于B型储舱下方船舱空间的最大宽度;在主屏壁外表面、B型储舱液体泄露高风险位置或区域设置有引流装置,次屏壁靠近主屏壁一侧,板面上固定有一个或多个收集槽(11),收集槽开口向上,底部固定在次屏壁上,引流装置将泄露液体引流至收集槽内。An independent secondary barrier type B-type storage tank as claimed in claim 1, characterized in that: the secondary barrier is a board, and the edge of the board is provided with a plane baffle or an arc baffle that is raised upward, and the The length is not less than the length of the lowest plane of the type B storage tank, less than the maximum length of the type B storage tank, and the width of the plate is not less than the width of the lowest plane of the type B storage tank, and less than the maximum width of the cabin space below the type B storage tank; outside the main barrier Drainage devices are installed on the surface and in the high-risk locations or areas of the B-type storage tank. The secondary screen wall is close to the main screen wall. One or more collection grooves (11) are fixed on the board surface. The opening of the collection groove is upward, and the bottom is fixed at On the secondary screen wall, the drainage device will drain the leaked liquid into the collection tank.
  3. 如权利要求1所述的一种独立次屏壁式B型储舱,其特征在于:沿次屏壁顶部的边缘、等间距设置有一圈过渡机构。An independent secondary barrier type B-type storage tank according to claim 1, characterized in that: along the edge of the top of the secondary barrier, a circle of transition mechanisms are arranged at equal intervals.
  4. 如权利要求3所述的一种独立次屏壁式B型储舱,其特征在于:过渡机构带有异形钢结构平台(54),钢结构平台一端与船体结构焊接,另一端与钢结构夹持构件(52)焊接连接,钢结构夹持构件是一边带有开口的方形凹槽,凹槽开口向下,内部填充有层压木(51),次屏壁顶部插入到层压木内固定。An independent secondary barrier type B-type storage tank according to claim 3, characterized in that: the transition mechanism has a special-shaped steel structure platform (54), one end of the steel structure platform is welded with the hull structure, and the other end is clamped with the steel structure The holding member (52) is welded and connected, the steel structure holding member is a square groove with an opening on one side, the groove is opened downward, the interior is filled with laminated wood (51), and the top of the secondary screen wall is inserted into the laminated wood to be fixed.
  5. 如权利要求1所述的一种独立次屏壁式B型储舱,其特征在于:次屏壁顶部最高点位于B型储舱削斜最高点上方800-1000mm处。An independent sub-barrier type B-type storage tank as claimed in claim 1, characterized in that: the highest point of the top of the sub-screen wall is located 800-1000mm above the highest point of the slope of the B-type storage tank.
  6. 如权利要求1所述的一种独立次屏壁式B型储舱,其特征在于:第一防屈层是T型材(9),T型材焊接在次屏壁内表面,形成整体呈网格型的第一防屈层。An independent secondary barrier type B-type storage tank according to claim 1, characterized in that: the first anti-buckling layer is a T profile (9), and the T profile is welded on the inner surface of the secondary barrier to form a grid as a whole. Type of first anti-buckling layer.
  7. 如权利要求1所述的一种独立次屏壁式B型储舱,其特征在于:在主屏壁顶部、沿B型储舱长度方向设置有一排顶部支撑 机构;在主屏壁两侧、沿B型储舱高度方向,设置有一列侧向支撑机构;在主屏壁底部、沿B型储舱长度方向,设置有多列垂向支撑机构。An independent secondary-barrier-type B-type storage tank as claimed in claim 1, characterized in that: a row of top support mechanisms is arranged on the top of the main barrier along the length of the B-type storage tank; on both sides of the main barrier, along the B-type storage tank In the height direction of the B-type storage tank, there is a row of lateral support mechanisms; at the bottom of the main screen wall, along the length direction of the B-type storage tank, there are multiple rows of vertical support mechanisms.
  8. 如权利要求1所述一种独立次屏壁式B型储舱,其特征在于:次屏壁与主屏壁之间的距离是950-1050mm,次屏壁与船体结构之间的距离是650-750mm。A kind of independent secondary barrier type B-type storage tank as claimed in claim 1 is characterized in that: the distance between the secondary barrier and the main barrier is 950-1050mm, and the distance between the secondary barrier and the hull structure is 650- 750mm.
  9. 如权利要求1所述的一种独立次屏壁式B型储舱,其特征在于:主屏壁外表面粘覆有一层绝缘层(8)。An independent secondary barrier type B-type storage tank according to claim 1, characterized in that: an insulating layer (8) is adhered to the outer surface of the main barrier.
PCT/CN2021/110065 2020-08-03 2021-08-02 Independent secondary screen wall-type b-type storage cabin WO2022028366A1 (en)

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CN111924040A (en) * 2020-08-03 2020-11-13 大连船舶重工集团有限公司 Novel B-type independent storage cabin
CN114368449A (en) * 2022-02-28 2022-04-19 广船国际有限公司 Chemical ship with ammonia fuel tank

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