WO2022027961A1 - Novel motor structure - Google Patents

Novel motor structure Download PDF

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Publication number
WO2022027961A1
WO2022027961A1 PCT/CN2021/079551 CN2021079551W WO2022027961A1 WO 2022027961 A1 WO2022027961 A1 WO 2022027961A1 CN 2021079551 W CN2021079551 W CN 2021079551W WO 2022027961 A1 WO2022027961 A1 WO 2022027961A1
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WO
WIPO (PCT)
Prior art keywords
pole arm
shaped stator
arm
pole
air gap
Prior art date
Application number
PCT/CN2021/079551
Other languages
French (fr)
Chinese (zh)
Inventor
肖锐
Original Assignee
中山大洋电机股份有限公司
湖北惠洋电器制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from CN202010775978.0A external-priority patent/CN111786478A/en
Priority claimed from CN202021599767.8U external-priority patent/CN212627346U/en
Priority claimed from CN202021832801.1U external-priority patent/CN212935584U/en
Application filed by 中山大洋电机股份有限公司, 湖北惠洋电器制造有限公司 filed Critical 中山大洋电机股份有限公司
Publication of WO2022027961A1 publication Critical patent/WO2022027961A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings

Definitions

  • the present invention relates to a novel motor structure.
  • the stator assembly of the motor with this structure usually includes several stator cores.
  • Each stator The cores are often formed in a c-shaped shape, each c-shaped stator core has a back and two pole arms (which extend from the back) with a pole face at the end of each pole arm, the bobbin is provided at the c
  • the windings are wound around the bobbin, four pieces of the c-shaped stator cores 2 are provided, and the windings 3 are wound around each stator core 2 .
  • each of the four stator cores and windings is identical, see Chinese Patent No. 201810569772.5, including at least one pair of c-shaped stator cores, each c-shaped stator core having a bobbin and windings wound around each bobbin , wherein the windings on each adjacent pair of the c-shaped stator core are wound in opposite directions, the prior art has defects/or problems: it adopts a C-shaped structure, the slot opening is large, the magnetic pole face distribution density is low, resulting in The torque ripple of the motor is large, resulting in low motor efficiency.
  • the purpose of the present invention is to provide a new type of motor structure, which can solve the technical problem of using a C-shaped structure in the prior art, the slot opening is large, the torque ripple of the motor is large, and the motor efficiency is low.
  • the first object of the present invention is to provide a novel motor structure, including a rotor assembly and a stator assembly, characterized in that: the stator assembly includes a plurality of E-shaped stator cores evenly distributed in the circumferential direction, and the plurality of E-shaped stator cores are distributed At the periphery of the rotor assembly, the E-shaped stator core includes a yoke and a left pole arm, a middle pole arm and a right pole arm extending from the yoke, and the ends of the left pole arm, the middle pole arm and the right pole arm respectively form magnetic pole faces , the periphery of the rotor assembly is surrounded by a number of magnetic pole faces at intervals, and the winding positions of the coil windings on all E-shaped stator cores are the same, that is, the middle pole arm on each E-shaped stator core is wound with coil windings or on each E-shaped stator core.
  • a piece of E-shaped stator core is wound with coil windings
  • the winding direction is: are the same; the winding directions of the coil windings wound on two adjacent E-shaped stator cores are opposite.
  • E-shaped stator cores refer to 2 pieces, 4 pieces or 6 pieces.
  • the magnetic pole faces at the ends of the above-mentioned left pole arm, middle pole arm and right pole arm are arc surfaces.
  • the above-mentioned magnetic pole faces respectively include a left magnetic pole face, a middle magnetic pole face and a right magnetic pole face, and the ratio between the width L1 of the middle magnetic pole face and the width L2 of the middle pole arm of all E-shaped stator cores is in the following range: 1 ⁇ L1/L 2 ⁇ 1.3.
  • the left pole arm and the right pole arm on all the E-shaped stator cores mentioned above are asymmetrical structures.
  • the above-mentioned left pole arm and right pole arm are asymmetrical structures, which means that the width L3 of the left pole arm close to the yoke is larger than the width L4 of the right pole arm close to the yoke or the width L3 of the left pole arm close to the yoke is larger than the width L3 of the left pole arm close to the yoke.
  • the width L4 of the pole arm near the yoke is small.
  • a first air gap, a second air gap and a third air gap are respectively formed between the above-mentioned left magnetic pole face, middle magnetic pole face and right magnetic pole face and the periphery of the rotor assembly.
  • the air gaps are all non-uniform air gaps.
  • the first air gap, the second air gap and the third air gap mentioned above are all gradual air gaps, and the first air gap, the second air gap and the third air gap are gradually formed by the rotor assembly in the counterclockwise direction along the counterclockwise direction. Big gets smaller.
  • Mounting bosses are protruded from the outer edges of the yoke portion of the left pole arm and the right pole arm.
  • the above-mentioned width L2 of the middle pole arm is greater than the width L3 of the left pole arm near the yoke, and the width L2 of the middle pole arm is greater than the width L4 of the right pole arm near the yoke.
  • the present invention has the following effects:
  • the present invention includes a rotor assembly and a stator assembly, and is characterized in that: the stator assembly includes a plurality of E-shaped stator iron cores uniformly distributed in the circumferential direction, and a plurality of E-shaped stator iron cores are distributed on the periphery of the rotor assembly, and the E-shaped stator iron core includes The yoke part and the left pole arm, the middle pole arm and the right pole arm extending from the yoke part, the ends of the left pole arm, the middle pole arm and the right pole arm respectively form magnetic pole faces, and the periphery of the rotor assembly is surrounded by a number of magnetic pole faces at intervals,
  • the winding positions of the coil windings on all E-shaped stator cores are the same, that is, the coil windings are wound on the middle pole arm on each E-shaped stator core or the left pole is wound on each E-shaped stator core at the same time.
  • the arm and the right pole arm are wound with coil windings, adopting the E-shaped stator core structure, the opening of the stator slot is small, and the distribution density of the magnetic pole surface is increased, thereby reducing the rotational motion of the motor and improving the efficiency of the motor;
  • Embodiment 1 is a schematic diagram provided by Embodiment 1 of the present invention.
  • Embodiment 1 of the present invention is a schematic structural diagram provided by Embodiment 1 of the present invention.
  • Embodiment 3 is another schematic structural diagram provided by Embodiment 1 of the present invention.
  • Embodiment 4 is a schematic diagram provided by Embodiment 2 of the present invention.
  • Embodiment 2 of the present invention is a schematic structural diagram provided by Embodiment 2 of the present invention.
  • Embodiment 6 is a schematic structural diagram provided by Embodiment 2 of the present invention.
  • Embodiment 7 is a schematic structural diagram provided by Embodiment 3 of the present invention.
  • Embodiment 8 is a schematic structural diagram provided by Embodiment 4 of the present invention.
  • Embodiment 9 is a schematic structural diagram provided by Embodiment 5 of the present invention.
  • Embodiment 6 of the present invention is a schematic structural diagram provided by Embodiment 6 of the present invention.
  • Embodiment 7 of the present invention is a schematic structural diagram of Embodiment 7 of the present invention.
  • Fig. 12 is a partial enlarged view of part A of this Fig. 11;
  • FIG. 13 is a schematic structural diagram of the seventh embodiment of the present utility model after dimensioning
  • Embodiment 15 is a third implementation structure diagram provided by Embodiment 7 of the present utility model.
  • Embodiment 8 of the present invention is a schematic diagram provided by Embodiment 8 of the present invention.
  • Fig. 17 is a partial enlarged view of B in Fig. 16;
  • FIG. 18 is a schematic structural diagram of Embodiment 8 of the present invention.
  • this embodiment provides a novel motor structure, including a rotor assembly 3 and a stator assembly, characterized in that: the stator assembly includes a plurality of E-shaped stator cores 10 uniformly distributed in the circumferential direction, Several E-shaped stator cores 10 are distributed around the rotor assembly 3.
  • the E-shaped stator core 10 includes a yoke 11 and a left pole arm 12, a middle pole arm 13 and a right pole arm 14 extending from the yoke 11.
  • the ends of the arm 12 , the middle pole arm 13 and the right pole arm 14 respectively form magnetic pole faces 100 , and the periphery of the rotor assembly 3 is surrounded by a number of magnetic pole faces 100 at intervals.
  • the coil winding 2 is wound around the middle pole arm 13 on each E-shaped stator core 10, and the E-shaped stator core structure is adopted.
  • Rotary pulse improve motor efficiency.
  • the middle pole arm 13 of the E-shaped stator iron core 10 is wound around the coil winding 2 , and the winding directions of the coil windings 2 on two adjacent E-shaped stator iron cores 10 are opposite, and the structure arrangement is reasonable.
  • the coil winding 2 can be wound in two different directions, which will be referred to as a clockwise direction (CW for short) and a counterclockwise direction (CCW for short).
  • the coil windings 2 wound on the middle pole arms 13 on the E-shaped stator core 10 are wound in alternate directions, so that the coil windings 2 wound on the middle pole arms 13 on the two adjacent E-shaped stator cores 10 along the Wind in the opposite direction. That is, the magnetic poles generated by the magnetic pole faces 100 of the middle pole arms 13 on two adjacent E-shaped stator cores 10 are opposite.
  • the working principle of the present invention is as follows: by introducing periodically varying currents into the coil windings of the four E-shaped stator cores 10 or introducing currents into the coil windings of the four E-shaped stator cores 10 according to different time sequences, a rotating magnetic field is generated, Magnetic coupling is generated with the rotor, and the traction rotor rotates at high speed.
  • the rotor can adopt a permanent magnet rotor structure, that is, an embedded magnetic tile or a surface-mounted magnetic tile structure.
  • the permanent magnet rotor is a well-known technology and will not be described in detail here.
  • the number of pieces of E-shaped stator iron cores 10 is preferably 4 pieces, the layout is better, the magnetic coupling of the stator and the rotor is more uniform, and the control is simpler.
  • the magnetic pole faces 100 at the ends of the left pole arm 12 , the middle pole arm 13 and the right pole arm 14 are arc surfaces, which can better match the circular surface of the rotor and make the air gap magnetic field more uniform.
  • the new motor structure provided by the present invention adopts the E-shaped stator iron core structure, which is better than the motor using the C-shaped stator iron core structure.
  • the E-shaped stator iron core structure has a small opening of the stator slot and enlarged magnetic poles. Therefore, the copper consumption is reduced by about 5%, although the iron consumption is increased by about 15%, but the cost of copper is much higher than that of iron, thus obtaining greater cost advantage.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • a novel motor structure includes a rotor assembly 3 and a stator assembly, characterized in that the stator assembly includes a plurality of E-shaped stator cores 10 evenly distributed in the circumferential direction, and a plurality of E-shaped stator irons
  • the core 10 is distributed around the rotor assembly 3, and the E-shaped stator core 10 includes a yoke 11 and a left pole arm 12, a middle pole arm 13 and a right pole arm 14 extending from the yoke 11.
  • the left pole arm 12, the middle pole arm 13 and the ends of the right pole arm 14 respectively form magnetic pole faces 100.
  • the periphery of the rotor assembly 3 is surrounded by a number of magnetic pole faces 100 at intervals.
  • a piece of E-shaped stator iron core 10 is wound with coil winding 2 on the left pole arm 12 and the right pole arm 14 at the same time.
  • the E-shaped stator iron core structure is adopted.
  • the opening of the stator slot is small, and the distribution density of the magnetic pole surface is increased, thereby reducing the motor's Rotary pulse, improve motor efficiency.
  • This embodiment is a modification on the basis of the first embodiment: that is, when the coil winding 2 is wound on the left pole arm 12 and the right pole arm 14 on the E-shaped stator core 10 at the same time, the middle pole arm 13 is no longer wound with the coil winding 2, When the left pole arm 12 and the right pole arm 14 of the same E-shaped stator core 10 are wound with the coil winding 2, the winding directions are the same; The line direction is opposite, and the structure is arranged reasonably. It has a reasonable structure.
  • the coil winding 2 can be wound in two different directions, which will be referred to as a clockwise direction (CW for short) and a counterclockwise direction (CCW for short).
  • the magnetic poles generated by the magnetic pole faces 100 of the left pole arm 12 and the right pole arm 14 on two adjacent E-shaped stator cores 10 are opposite, and the left pole arm 12 and the right pole arm 14 of the same E-shaped stator core 10
  • the pole faces 100 produce the same poles.
  • the magnetic poles generated on the magnetic pole faces 100 of the left pole arm 12 and the right pole arm 14 are N
  • the magnetic pole generated on the magnetic pole face 100 of the middle pole arm 13 of the same E-shaped stator core 10 is the S pole
  • the coil winding 2 wound around the pole arm 14 introduces a current
  • the magnetic poles generated by the magnetic pole faces 100 of the left pole arm 12 and the right pole arm 14 are S poles
  • the same E-shaped stator core 10 is placed in the middle pole arm 13 of the same piece of E-shaped stator core 10.
  • the magnetic pole produced by the magnetic pole face 100 is an N pole.
  • the number of pieces of E-shaped stator iron cores 10 is preferably 4 pieces, the layout is better, the magnetic coupling of the stator and the rotor is more uniform, and the control is simpler.
  • the magnetic pole faces 100 at the ends of the left pole arm 12 , the middle pole arm 13 and the right pole arm 14 are arc surfaces, which can better match the circular surface of the rotor and make the air gap magnetic field more uniform.
  • Embodiment 1 As shown in FIG. 7 , this embodiment is further followed up on the basis of Embodiment 1.
  • Embodiment 1 There are two pieces of E-shaped stator iron cores 10 , and the winding positions of the coil windings 2 on all E-shaped stator iron cores 10 are the same. That is, the coil winding 2 is wound on the middle pole arm 13 of each E-shaped stator core 10, and the coil winding 2 is no longer wound on the left pole arm 12 and the right pole arm 14, which can reduce the manufacturing cost and meet the needs of different customers. .
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • this embodiment is a further follow-up on the basis of Embodiment 1.
  • There are 6 pieces of E-shaped stator iron cores 10 and all the E-shaped stator iron cores 10 are wound with the same winding position of the coil winding 2 . That is, the coil winding 2 is wound around the middle pole arm 13 of each E-shaped stator core 10, and the coil winding 2 is no longer wound around the left pole arm 12 and the right pole arm 14, so as to increase the distribution density of the magnetic pole surface and improve the efficiency. , to meet different customer needs.
  • Embodiment 5 is a diagrammatic representation of Embodiment 5:
  • this embodiment is further improved on the basis of the second embodiment.
  • There are two pieces of E-shaped stator iron cores 10 and all the E-shaped stator iron cores 10 are wound around the coil winding 2 on the same winding site.
  • the middle pole arm 13 on each E-shaped stator core 10 is no longer wound with the coil winding 2, and the coil winding 2 wound on the left pole arm 12 and the right pole arm 14 can reduce the manufacturing cost and meet the needs of different customers.
  • Embodiment 6 is a diagrammatic representation of Embodiment 6
  • this embodiment is further improved on the basis of the second embodiment.
  • There are 6 pieces of E-shaped stator iron cores 10 and the winding positions of the coil windings 2 on all E-shaped stator iron cores 10 are the same.
  • the middle pole arm 13 on each E-shaped stator core 10 is no longer wound with the coil winding 2, and the coil winding 2 wound on the left pole arm 12 and the right pole arm 14 increases the distribution density of the magnetic pole surface to meet the needs of different customers .
  • Embodiment 7 is a diagrammatic representation of Embodiment 7:
  • the magnetic pole face 100 includes a left magnetic pole face 121 , a middle magnetic pole face 131 and a right magnetic pole face 141 respectively. All E-shaped stators
  • the ratio of the width L1 of the middle magnetic pole face 131 of the iron core 10 to the width L2 of the middle pole arm 13 is in the following range: 1 ⁇ L1/L2 ⁇ 1.3, the structure satisfies the production process foundation of the motor stator, the structure is simple, the structure layout is reasonable, and the The stator core reduces the difficulty of winding during winding and ensures the qualified rate of the product.
  • the left pole arm 12 and the right pole arm 14 on all E-shaped stator cores 10 are asymmetrical structures, and the width L3 of the left pole arm 12 close to the yoke 11 is smaller than the width L4 of the right pole arm 14 close to the yoke 11, which effectively reduces the Torque ripple to improve efficiency.
  • the width L1 of the middle magnetic pole face 131 of the E-shaped stator core 10 is greater than the width L2 of the middle pole arm 13, and the ratio is in the following range: 1 ⁇ L1/L2 ⁇ 1.3. That is, the width L1 of the middle magnetic pole face 131 is slightly larger than the width L2 of the middle pole arm 13 , but it is ensured that the slot openings of the two adjacent pole arms on the same E-shaped stator core 10 have sufficient inlay width.
  • the adjacent E-shaped stator cores 10 have the same structure, which can effectively reduce torque ripple and improve efficiency.
  • FIG. 15 the structures of adjacent E-shaped stator cores 10 are different, which can effectively reduce torque ripple and improve efficiency.
  • the left pole arm 12 and the right pole arm 14 on all E-shaped stator cores 10 are asymmetrical structures, which can effectively reduce torque ripple and improve motor efficiency.
  • the left pole arm 12 and the right pole arm 14 are asymmetrical structures, which means that the width L3 of the left pole arm 12 close to the yoke 11 is smaller than the width L4 of the right pole arm 14 close to the yoke 11, which can reduce torque ripple and improve motor efficiency .
  • a first air gap 122 , a second air gap 132 and a third air gap 142 are respectively formed between the left magnetic pole face 121 , the middle magnetic pole face 131 and the right magnetic pole face 141 and the periphery of the rotor assembly 3 .
  • Both the second air gap 132 and the third air gap 142 are non-uniform air gaps to improve electromagnetic performance.
  • the first air gap 122 , the second air gap 132 and the third air gap 142 are all progressive air gaps, and the first air gap 122 , the second air gap 132 and the third air gap 142 take the rotor assembly 3 as the center along the counterclockwise direction.
  • the direction is gradually changed from large to small, ensuring electromagnetic performance, optimizing motor performance, and enhancing the starting reliability of the motor.
  • the adjacent E-shaped stator cores 10 may be the same; as shown in FIG. 15 , the adjacent E-shaped stator cores 10 may be different.
  • the width L2 of the middle pole arm 13 is greater than the width L3 of the left pole arm 12 near the yoke 11
  • the width L2 of the middle pole arm 13 is greater than the width L4 of the right pole arm 14 near the yoke 11
  • the structure is simple and the layout is reasonable.
  • Embodiment 8 is a diagrammatic representation of Embodiment 8
  • this embodiment is a modification based on the first embodiment.
  • the left pole arm 12 and the right pole arm 14 are asymmetrical structures, and the width L3 of the left pole arm 12 close to the yoke 11 is larger than that of the right pole arm The width L4 of the arm 14 close to the yoke 11 is large, which can reduce the torque ripple and improve the motor efficiency.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

Disclosed is a novel motor structure. The present invention comprises a rotor assembly and a stator assembly, wherein the stator assembly comprises several E-shaped stator iron cores uniformly distributed in a circumferential direction, the several E-shaped stator iron cores being distributed on the periphery of the rotor assembly; the E-shaped stator iron cores each comprise a yoke portion, and a left pole arm, a middle pole arm and a right pole arm which extend out from the yoke portion, end portions of the left pole arms, the middle pole arms and the right pole arms respectively forming magnetic pole faces, the periphery of the rotor assembly is surrounded by several magnetic pole faces at intervals, and winding parts of coil windings wound on all the E-shaped stator iron cores are the same, i.e. the coil winding being wound on the middle pole arm of each E-shaped stator iron core or the coil winding being wound on both the left pole arm and the right pole arm of each E-shaped stator iron core. The present application uses an E-shaped stator iron core structure, so that a stator notch opening is small, and the distribution density of magnetic pole faces is increased, thereby reducing the rotating pulsation of the motor and increasing the efficiency of the motor.

Description

一种新型电机结构A new type of motor structure 技术领域:Technical field:
本发明涉及一种新型电机结构。The present invention relates to a novel motor structure.
背景技术:Background technique:
目前,市面上出现一种高速运行电机的结构,它转子转速高、制造成本低、结构简单被广泛应用在吸尘器的领域,该结构的电机的定子组件通常包括数块定子芯部,每块定子芯部常常形成为c形形状,每块c形形状定子芯部具有背部和两个极臂(其从背部延伸),其中在每个极臂的端部处具有极面,线轴被提供在c形定子芯部上,绕组围绕线轴缠绕,四块c形定子芯部2被提供,且绕组3围绕每个定子芯部2缠绕。四块定子芯部和绕组的每个是相同的,见专利号为201810569772.5的中国专利,包括至少一对c形定子芯部,每块c形定子芯部具有线轴和围绕每个线轴缠绕的绕组,其中c形定子芯部的每个相邻对上的绕组以相反方向被缠绕,现有技术的缺陷/或存在问题:其采用C型结构,槽型开口大,磁极面分布密度低、导致电机的转矩脉动大,导致电机效率低。At present, there is a structure of a high-speed running motor on the market. It has high rotor speed, low manufacturing cost and simple structure, and is widely used in the field of vacuum cleaners. The stator assembly of the motor with this structure usually includes several stator cores. Each stator The cores are often formed in a c-shaped shape, each c-shaped stator core has a back and two pole arms (which extend from the back) with a pole face at the end of each pole arm, the bobbin is provided at the c On the C-shaped stator cores, the windings are wound around the bobbin, four pieces of the c-shaped stator cores 2 are provided, and the windings 3 are wound around each stator core 2 . Each of the four stator cores and windings is identical, see Chinese Patent No. 201810569772.5, including at least one pair of c-shaped stator cores, each c-shaped stator core having a bobbin and windings wound around each bobbin , wherein the windings on each adjacent pair of the c-shaped stator core are wound in opposite directions, the prior art has defects/or problems: it adopts a C-shaped structure, the slot opening is large, the magnetic pole face distribution density is low, resulting in The torque ripple of the motor is large, resulting in low motor efficiency.
发明内容:Invention content:
本发明的目的是提供一种新型电机结构,能解决现有技术中采用C型结构,槽型开口大,导致电机的转矩脉动大,导致电机效率低的技术问题。The purpose of the present invention is to provide a new type of motor structure, which can solve the technical problem of using a C-shaped structure in the prior art, the slot opening is large, the torque ripple of the motor is large, and the motor efficiency is low.
本发明的目的是通过下述技术方案予以实现的。The purpose of the present invention is achieved through the following technical solutions.
本发明的第一个目的是提供一种新型电机结构,包括转子组件和定子组件,其特征在于:定子组件包括若干块周向均匀分布的E形定子铁芯,若干块E形定子铁芯分布在转子组件外围,E形定子铁芯包括轭部和从轭部伸出的左极臂、中间极臂和右极臂,左极臂、中间极臂和右极臂的端部分别形成磁极面,转子组件外围被若干磁极面间隔包围,所有E形定子铁芯上缠绕线圈绕组的绕线部位是相同的,即在每一块E形定子铁芯上的中间极臂缠绕线圈绕组或者是在每一块E形定子铁芯上同时在左极臂和右极臂缠绕线圈绕组。The first object of the present invention is to provide a novel motor structure, including a rotor assembly and a stator assembly, characterized in that: the stator assembly includes a plurality of E-shaped stator cores evenly distributed in the circumferential direction, and the plurality of E-shaped stator cores are distributed At the periphery of the rotor assembly, the E-shaped stator core includes a yoke and a left pole arm, a middle pole arm and a right pole arm extending from the yoke, and the ends of the left pole arm, the middle pole arm and the right pole arm respectively form magnetic pole faces , the periphery of the rotor assembly is surrounded by a number of magnetic pole faces at intervals, and the winding positions of the coil windings on all E-shaped stator cores are the same, that is, the middle pole arm on each E-shaped stator core is wound with coil windings or on each E-shaped stator core. A piece of E-shaped stator core is wound with coil windings on both the left and right pole arms.
上述所述的当E形定子铁芯的中间极臂缠绕线圈绕组,相邻两块E形定子 铁芯上缠绕线圈绕组的绕线方向是相反的。As mentioned above, when the middle pole arm of the E-shaped stator core is wound with the coil winding, the winding directions of the coil windings on the two adjacent E-shaped stator cores are opposite.
上述所述的当在E形定子铁芯上同时在左极臂和右极臂缠绕线圈绕组时,在同一块E形定子铁芯的左极臂和右极臂缠绕线圈绕组时,绕线方向是相同的;相邻两块E形定子铁芯上缠绕线圈绕组的绕线方向是相反的。As mentioned above, when the coil winding is wound on the left pole arm and the right pole arm on the E-shaped stator core at the same time, when the coil winding is wound on the left pole arm and the right pole arm of the same E-shaped stator core, the winding direction is: are the same; the winding directions of the coil windings wound on two adjacent E-shaped stator cores are opposite.
上述所述的若干块E形定子铁芯是指2块或者4块或者6块。The above-mentioned several pieces of E-shaped stator cores refer to 2 pieces, 4 pieces or 6 pieces.
上述所述的若干块E形定子铁芯是4块。There are four E-shaped stator cores mentioned above.
上述所述的左极臂、中间极臂和右极臂的端部的磁极面是弧面。The magnetic pole faces at the ends of the above-mentioned left pole arm, middle pole arm and right pole arm are arc surfaces.
上述所述的磁极面分别包括左磁极面、中间磁极面和右磁极面,所有E形定子铁芯的中间磁极面的宽度L1与中间极臂的宽度L2比值在如下范围:1≤L1/L 2≤1.3。The above-mentioned magnetic pole faces respectively include a left magnetic pole face, a middle magnetic pole face and a right magnetic pole face, and the ratio between the width L1 of the middle magnetic pole face and the width L2 of the middle pole arm of all E-shaped stator cores is in the following range: 1≤L1/L 2≤1.3.
上述所述的所有E形定子铁芯上的左极臂与右极臂是不对称结构。The left pole arm and the right pole arm on all the E-shaped stator cores mentioned above are asymmetrical structures.
上述所述的左极臂与右极臂是不对称结构,是指左极臂靠近轭部的宽度L3比右极臂靠近轭部的宽度L4大或者左极臂靠近轭部的宽度L3比右极臂靠近轭部的宽度L4小。The above-mentioned left pole arm and right pole arm are asymmetrical structures, which means that the width L3 of the left pole arm close to the yoke is larger than the width L4 of the right pole arm close to the yoke or the width L3 of the left pole arm close to the yoke is larger than the width L3 of the left pole arm close to the yoke. The width L4 of the pole arm near the yoke is small.
上述所述的左磁极面、中间磁极面和右磁极面与转子组件外围之间分别形成第一气隙、第二气隙和第三气隙,第一气隙、第二气隙和第三气隙均是不均匀的气隙。A first air gap, a second air gap and a third air gap are respectively formed between the above-mentioned left magnetic pole face, middle magnetic pole face and right magnetic pole face and the periphery of the rotor assembly. The air gaps are all non-uniform air gaps.
上述所述的第一气隙、第二气隙和第三气隙均为渐进气隙,第一气隙、第二气隙和第三气隙以转子组件为中心沿着逆时针方向逐渐由大变小。The first air gap, the second air gap and the third air gap mentioned above are all gradual air gaps, and the first air gap, the second air gap and the third air gap are gradually formed by the rotor assembly in the counterclockwise direction along the counterclockwise direction. Big gets smaller.
上述所述的相邻的E形定子铁芯的结构是相同或者不相同。The structures of the above-mentioned adjacent E-shaped stator cores are the same or different.
上述所述的若干块E形定子铁芯是4块。There are four E-shaped stator cores mentioned above.
上述所述的轭部位于左极臂和右极臂的外侧边缘凸出有安装凸台。Mounting bosses are protruded from the outer edges of the yoke portion of the left pole arm and the right pole arm.
上述所述的中间极臂的宽度L2大于左极臂靠近轭部的宽度L3,中间极臂的宽度L2大于右极臂靠近轭部的宽度L4。The above-mentioned width L2 of the middle pole arm is greater than the width L3 of the left pole arm near the yoke, and the width L2 of the middle pole arm is greater than the width L4 of the right pole arm near the yoke.
本发明与现有技术相比,具有如下效果:Compared with the prior art, the present invention has the following effects:
1)本发明包括转子组件和定子组件,其特征在于:定子组件包括若干块周 向均匀分布的E形定子铁芯,若干块E形定子铁芯分布在转子组件外围,E形定子铁芯包括轭部和从轭部伸出的左极臂、中间极臂和右极臂,左极臂、中间极臂和右极臂的端部分别形成磁极面,转子组件外围被若干磁极面间隔包围,所有E形定子铁芯上缠绕线圈绕组的绕线部位是相同的,即在每一块E形定子铁芯上的中间极臂缠绕线圈绕组或者是在每一块E形定子铁芯上同时在左极臂和右极臂缠绕线圈绕组,采用E形定子铁芯结构,定子槽口开口小,加大磁极面的分布密度,从而降低电机的转动脉动,提高电机效率;1) The present invention includes a rotor assembly and a stator assembly, and is characterized in that: the stator assembly includes a plurality of E-shaped stator iron cores uniformly distributed in the circumferential direction, and a plurality of E-shaped stator iron cores are distributed on the periphery of the rotor assembly, and the E-shaped stator iron core includes The yoke part and the left pole arm, the middle pole arm and the right pole arm extending from the yoke part, the ends of the left pole arm, the middle pole arm and the right pole arm respectively form magnetic pole faces, and the periphery of the rotor assembly is surrounded by a number of magnetic pole faces at intervals, The winding positions of the coil windings on all E-shaped stator cores are the same, that is, the coil windings are wound on the middle pole arm on each E-shaped stator core or the left pole is wound on each E-shaped stator core at the same time. The arm and the right pole arm are wound with coil windings, adopting the E-shaped stator core structure, the opening of the stator slot is small, and the distribution density of the magnetic pole surface is increased, thereby reducing the rotational motion of the motor and improving the efficiency of the motor;
2)本发明的其它优点在实施例部分展开详细描述。2) Other advantages of the present invention are described in detail in the embodiment section.
附图说明:Description of drawings:
图1是本发明实施例一提供的示意图;1 is a schematic diagram provided by Embodiment 1 of the present invention;
图2是本发明实施例一提供的结构示意图;2 is a schematic structural diagram provided by Embodiment 1 of the present invention;
图3是本发明实施例一提供的另一结构示意图;3 is another schematic structural diagram provided by Embodiment 1 of the present invention;
图4是本发明实施例二提供的示意图;4 is a schematic diagram provided by Embodiment 2 of the present invention;
图5是本发明实施例二提供的结构示意图;5 is a schematic structural diagram provided by Embodiment 2 of the present invention;
图6是本发明实施例二提供的结构示意图;6 is a schematic structural diagram provided by Embodiment 2 of the present invention;
图7是本发明实施例三提供的结构示意图;7 is a schematic structural diagram provided by Embodiment 3 of the present invention;
图8是本发明实施例四提供的结构示意图;8 is a schematic structural diagram provided by Embodiment 4 of the present invention;
图9是本发明实施例五提供的结构示意图;9 is a schematic structural diagram provided by Embodiment 5 of the present invention;
图10是本发明实施例六提供的结构示意图;10 is a schematic structural diagram provided by Embodiment 6 of the present invention;
图11是本实用新型实施例七的结构示意图;11 is a schematic structural diagram of Embodiment 7 of the present invention;
图12是本图11的A部分局部放大图;Fig. 12 is a partial enlarged view of part A of this Fig. 11;
图13是本实用新型实施例七进行尺寸标注后的结构示意图;13 is a schematic structural diagram of the seventh embodiment of the present utility model after dimensioning;
图14是本实用新型实施例七提供的另一种实施结构图;14 is another implementation structure diagram provided by Embodiment 7 of the present invention;
图15是本实用新型实施例七提供的第三种实施结构图;15 is a third implementation structure diagram provided by Embodiment 7 of the present utility model;
图16是本实用新型实施例八提供的示意图;16 is a schematic diagram provided by Embodiment 8 of the present invention;
图17是图16中B的局部放大图;Fig. 17 is a partial enlarged view of B in Fig. 16;
图18是本实用新型实施例八的结构示意图。FIG. 18 is a schematic structural diagram of Embodiment 8 of the present invention.
具体实施方式:detailed description:
下面通过具体实施例并结合附图对本发明作进一步详细的描述。The present invention will be described in further detail below through specific embodiments and in conjunction with the accompanying drawings.
实施例一:Example 1:
如图1至图3所示,本实施例提供的是一种新型电机结构,包括转子组件3和定子组件,其特征在于:定子组件包括若干块周向均匀分布的E形定子铁芯10,若干块E形定子铁芯10分布在转子组件3外围,E形定子铁芯10包括轭部11和从轭部11伸出的左极臂12、中间极臂13和右极臂14,左极臂12、中间极臂13和右极臂14的端部分别形成磁极面100,转子组件3外围被若干磁极面100间隔包围,所有E形定子铁芯10上缠绕线圈绕组2的绕线部位是相同的,即在每一块E形定子铁芯10上的中间极臂13缠绕线圈绕组2,采用E形定子铁芯结构,定子槽口开口小,加大磁极面的分布密度,从而降低电机的转动脉动,提高电机效率。As shown in FIGS. 1 to 3 , this embodiment provides a novel motor structure, including a rotor assembly 3 and a stator assembly, characterized in that: the stator assembly includes a plurality of E-shaped stator cores 10 uniformly distributed in the circumferential direction, Several E-shaped stator cores 10 are distributed around the rotor assembly 3. The E-shaped stator core 10 includes a yoke 11 and a left pole arm 12, a middle pole arm 13 and a right pole arm 14 extending from the yoke 11. The ends of the arm 12 , the middle pole arm 13 and the right pole arm 14 respectively form magnetic pole faces 100 , and the periphery of the rotor assembly 3 is surrounded by a number of magnetic pole faces 100 at intervals. The same, that is, the coil winding 2 is wound around the middle pole arm 13 on each E-shaped stator core 10, and the E-shaped stator core structure is adopted. Rotary pulse, improve motor efficiency.
E形定子铁芯10的中间极臂13缠绕线圈绕组2,相邻两块E形定子铁芯10上缠绕线圈绕组2的绕线方向是相反的,结构布置合理。线圈绕组2可沿两个不同方向缠绕,其将被称为顺时针方向(简称CW)和逆时针方向(简称CCW)。E形定子铁芯10上的中间极臂13缠绕的线圈绕组2,其沿交替方向缠绕,使相对两个相邻两块E形定子铁芯10上的中间极臂13缠绕的线圈绕组2沿相反方向缠绕。即在相邻两块E形定子铁芯10上的中间极臂13的磁极面100产生的磁极是相反的。The middle pole arm 13 of the E-shaped stator iron core 10 is wound around the coil winding 2 , and the winding directions of the coil windings 2 on two adjacent E-shaped stator iron cores 10 are opposite, and the structure arrangement is reasonable. The coil winding 2 can be wound in two different directions, which will be referred to as a clockwise direction (CW for short) and a counterclockwise direction (CCW for short). The coil windings 2 wound on the middle pole arms 13 on the E-shaped stator core 10 are wound in alternate directions, so that the coil windings 2 wound on the middle pole arms 13 on the two adjacent E-shaped stator cores 10 along the Wind in the opposite direction. That is, the magnetic poles generated by the magnetic pole faces 100 of the middle pole arms 13 on two adjacent E-shaped stator cores 10 are opposite.
在同一块E形定子铁芯10上,当中间极臂13缠绕的线圈绕组2导入电流时,在中间极臂13的磁极面100产生的磁极是N极时,则在同一块E形定子铁芯10左极臂12和右极臂14的磁极面100产生的磁极是S极;反之,在同一块E形定子铁芯10上,当中间极臂13缠绕的线圈绕组2导入电流时,在中间极臂13的磁极面100产生的磁极是S极时,则在同一块E形定子铁芯10左极臂12和右极臂14的磁极面100产生的磁极是N极。On the same E-shaped stator iron core 10, when the coil winding 2 wound around the middle pole arm 13 introduces current, when the magnetic pole generated on the magnetic pole face 100 of the middle pole arm 13 is N pole, then on the same E-shaped stator iron The magnetic poles generated by the magnetic pole faces 100 of the left pole arm 12 and the right pole arm 14 of the core 10 are S poles; on the contrary, on the same E-shaped stator core 10, when the coil winding 2 wound by the middle pole arm 13 introduces current, the When the magnetic poles generated by the magnetic pole face 100 of the middle pole arm 13 are S poles, the magnetic poles produced by the magnetic pole faces 100 of the left pole arm 12 and the right pole arm 14 of the same E-shaped stator core 10 are N poles.
本发明的工作原理是:利用向4块E形定子铁芯10的线圈绕组上导入周期变化的电流或者按照不同时序分别向4块E形定子铁芯10的线圈绕组导入电流,产生旋转磁场,与转子产生磁耦合,牵引转子高速旋转,所述的转子可以采用永磁转子结构,即内嵌磁瓦或者表贴磁瓦结构,永磁转子是现有公知技术,在此不再详细叙述。The working principle of the present invention is as follows: by introducing periodically varying currents into the coil windings of the four E-shaped stator cores 10 or introducing currents into the coil windings of the four E-shaped stator cores 10 according to different time sequences, a rotating magnetic field is generated, Magnetic coupling is generated with the rotor, and the traction rotor rotates at high speed. The rotor can adopt a permanent magnet rotor structure, that is, an embedded magnetic tile or a surface-mounted magnetic tile structure. The permanent magnet rotor is a well-known technology and will not be described in detail here.
若干块E形定子铁芯10最好是4块,布局更好,定转子磁耦合更均匀,控制更加简单。The number of pieces of E-shaped stator iron cores 10 is preferably 4 pieces, the layout is better, the magnetic coupling of the stator and the rotor is more uniform, and the control is simpler.
左极臂12、中间极臂13和右极臂14的端部的磁极面100是弧面,可以与转子圆形表面更好配合,使气隙磁场更均匀。The magnetic pole faces 100 at the ends of the left pole arm 12 , the middle pole arm 13 and the right pole arm 14 are arc surfaces, which can better match the circular surface of the rotor and make the air gap magnetic field more uniform.
下表1是现有技术C形定子芯部结构与本专利技术结构分析对比结果,同时采用4块定子芯部进行对比分析:The following table 1 is the analysis and comparison results of the prior art C-shaped stator core structure and the patented technology structure, and four stator cores are used for comparative analysis at the same time:
Figure PCTCN2021079551-appb-000001
Figure PCTCN2021079551-appb-000001
表1Table 1
从上述表1得出,本发明提供的新型电机结构,采用E形定子铁芯结构比采用C形定子铁芯结构的电机好,E形定子铁芯结构,定子槽口开口小,加大磁极面的分布密度,从而降低电机的转动脉动,提高电机效率,成本更低,因此铜耗大概降低5%,虽然铁耗大概增加15%,但铜的成本远较铁的成本更高,从而获得更大的成本优势。From the above table 1, it can be concluded that the new motor structure provided by the present invention adopts the E-shaped stator iron core structure, which is better than the motor using the C-shaped stator iron core structure. The E-shaped stator iron core structure has a small opening of the stator slot and enlarged magnetic poles. Therefore, the copper consumption is reduced by about 5%, although the iron consumption is increased by about 15%, but the cost of copper is much higher than that of iron, thus obtaining greater cost advantage.
实施例二:Embodiment 2:
如图4至图6所示,一种新型电机结构,包括转子组件3和定子组件,其特征在于:定子组件包括若干块周向均匀分布的E形定子铁芯10,若干块E形定子铁芯10分布在转子组件3外围,E形定子铁芯10包括轭部11和从轭部11伸出的左极臂12、中间极臂13和右极臂14,左极臂12、中间极臂13和右极臂14的端部分别形成磁极面100,转子组件3外围被若干磁极面100间隔包围,所有E形定子铁芯10上缠绕线圈绕组2的绕线部位是相同的,即在每一块E形定子铁芯10上同时在左极臂12和右极臂14缠绕线圈绕组2,采用E形定子铁芯结构,定子槽口开口小,加大磁极面的分布密度,从而降低电机的转动脉动,提高电机效率。As shown in Figs. 4 to 6, a novel motor structure includes a rotor assembly 3 and a stator assembly, characterized in that the stator assembly includes a plurality of E-shaped stator cores 10 evenly distributed in the circumferential direction, and a plurality of E-shaped stator irons The core 10 is distributed around the rotor assembly 3, and the E-shaped stator core 10 includes a yoke 11 and a left pole arm 12, a middle pole arm 13 and a right pole arm 14 extending from the yoke 11. The left pole arm 12, the middle pole arm 13 and the ends of the right pole arm 14 respectively form magnetic pole faces 100. The periphery of the rotor assembly 3 is surrounded by a number of magnetic pole faces 100 at intervals. A piece of E-shaped stator iron core 10 is wound with coil winding 2 on the left pole arm 12 and the right pole arm 14 at the same time. The E-shaped stator iron core structure is adopted. The opening of the stator slot is small, and the distribution density of the magnetic pole surface is increased, thereby reducing the motor's Rotary pulse, improve motor efficiency.
本实施例是在实施例一基础上的改动:即在E形定子铁芯10上同时在左极臂12和右极臂14缠绕线圈绕组2时,中间极臂13不再缠绕线圈绕组2,在同一块E形定子铁芯10的左极臂12和右极臂14缠绕线圈绕组2时,绕线方向是相同的;相邻两块E形定子铁芯10上的缠绕线圈绕组2的绕线方向是相反的,结构布置合理。它结构布置合理。线圈绕组2可沿两个不同方向缠绕,其将被称为顺时针方向(简称CW)和逆时针方向(简称CCW)。相邻两块E形定子铁芯10上的左极臂12和右极臂14的磁极面100产生的磁极是相反的,同一块E形定子铁芯10的左极臂12和右极臂14的磁极面100产生的磁极是相同的。This embodiment is a modification on the basis of the first embodiment: that is, when the coil winding 2 is wound on the left pole arm 12 and the right pole arm 14 on the E-shaped stator core 10 at the same time, the middle pole arm 13 is no longer wound with the coil winding 2, When the left pole arm 12 and the right pole arm 14 of the same E-shaped stator core 10 are wound with the coil winding 2, the winding directions are the same; The line direction is opposite, and the structure is arranged reasonably. It has a reasonable structure. The coil winding 2 can be wound in two different directions, which will be referred to as a clockwise direction (CW for short) and a counterclockwise direction (CCW for short). The magnetic poles generated by the magnetic pole faces 100 of the left pole arm 12 and the right pole arm 14 on two adjacent E-shaped stator cores 10 are opposite, and the left pole arm 12 and the right pole arm 14 of the same E-shaped stator core 10 The pole faces 100 produce the same poles.
在同一块E形定子铁芯10上,当向左极臂12和右极臂14缠绕的线圈绕组2导入电流时,在左极臂12和右极臂14的磁极面100产生的磁极是N极时,则在同一块E形定子铁芯10的中间极臂13的磁极面100产生的磁极是S极;反之,在同一块E形定子铁芯10上,当向左极臂12和右极臂14缠绕的线圈绕组2导入电流时,在左极臂12和右极臂14的磁极面100产生的磁极是S极时,则在同一块E形定子铁芯10的中间极臂13的磁极面100产生的磁极是N极。On the same E-shaped stator core 10, when current is introduced into the coil winding 2 wound by the left pole arm 12 and the right pole arm 14, the magnetic poles generated on the magnetic pole faces 100 of the left pole arm 12 and the right pole arm 14 are N When the pole is in the same E-shaped stator core 10, the magnetic pole generated on the magnetic pole face 100 of the middle pole arm 13 of the same E-shaped stator core 10 is the S pole; When the coil winding 2 wound around the pole arm 14 introduces a current, when the magnetic poles generated by the magnetic pole faces 100 of the left pole arm 12 and the right pole arm 14 are S poles, then the same E-shaped stator core 10 is placed in the middle pole arm 13 of the same piece of E-shaped stator core 10. The magnetic pole produced by the magnetic pole face 100 is an N pole.
若干块E形定子铁芯10最好是4块,布局更好,定转子磁耦合更均匀,控制更加简单。The number of pieces of E-shaped stator iron cores 10 is preferably 4 pieces, the layout is better, the magnetic coupling of the stator and the rotor is more uniform, and the control is simpler.
左极臂12、中间极臂13和右极臂14的端部的磁极面100是弧面,可以与转子圆形表面更好配合,使气隙磁场更均匀。The magnetic pole faces 100 at the ends of the left pole arm 12 , the middle pole arm 13 and the right pole arm 14 are arc surfaces, which can better match the circular surface of the rotor and make the air gap magnetic field more uniform.
实施例三:Embodiment three:
如图7所示,本实施例是根据实施例一的基础进一步跟进,若干块E形定子铁芯10是2块,所有E形定子铁芯10上缠绕线圈绕组2的绕线部位是相同的,即在每一块E形定子铁芯10上的中间极臂13缠绕线圈绕组2,左极臂12和右极臂14不再缠绕的线圈绕组2,可以降低制造成本,可以满足不同客户需求。As shown in FIG. 7 , this embodiment is further followed up on the basis of Embodiment 1. There are two pieces of E-shaped stator iron cores 10 , and the winding positions of the coil windings 2 on all E-shaped stator iron cores 10 are the same. That is, the coil winding 2 is wound on the middle pole arm 13 of each E-shaped stator core 10, and the coil winding 2 is no longer wound on the left pole arm 12 and the right pole arm 14, which can reduce the manufacturing cost and meet the needs of different customers. .
实施例四:Embodiment 4:
如图8所示,本实施例是根据实施例一的基础进一步跟进,若干块E形定子铁芯10是6块,所有E形定子铁芯10上缠绕线圈绕组2的绕线部位是相同的,即在每一块E形定子铁芯10上的中间极臂13缠绕线圈绕组2,左极臂12和右极臂14不再缠绕的线圈绕组2,加大磁极面的分布密度,提高效率,满足不同客户需求。As shown in FIG. 8 , this embodiment is a further follow-up on the basis of Embodiment 1. There are 6 pieces of E-shaped stator iron cores 10 , and all the E-shaped stator iron cores 10 are wound with the same winding position of the coil winding 2 . That is, the coil winding 2 is wound around the middle pole arm 13 of each E-shaped stator core 10, and the coil winding 2 is no longer wound around the left pole arm 12 and the right pole arm 14, so as to increase the distribution density of the magnetic pole surface and improve the efficiency. , to meet different customer needs.
实施例五:Embodiment 5:
如图9所示,本实施例是根据实施例二的基础进一步改进,若干块E形定子铁芯10是2块,所有E形定子铁芯10上缠绕线圈绕组2的绕线部位是相同的,每一块E形定子铁芯10上的中间极臂13不再缠绕线圈绕组2,在左极臂12和右极臂14缠绕的线圈绕组2,可以降低制造成本,可以满足不同客户需求。As shown in FIG. 9 , this embodiment is further improved on the basis of the second embodiment. There are two pieces of E-shaped stator iron cores 10 , and all the E-shaped stator iron cores 10 are wound around the coil winding 2 on the same winding site. , the middle pole arm 13 on each E-shaped stator core 10 is no longer wound with the coil winding 2, and the coil winding 2 wound on the left pole arm 12 and the right pole arm 14 can reduce the manufacturing cost and meet the needs of different customers.
实施例六:Embodiment 6:
如图10所示,本实施例是根据实施例二的基础进一步改进,若干块E形定子铁芯10是6块,所有E形定子铁芯10上缠绕线圈绕组2的绕线部位是相同 的,每一块E形定子铁芯10上的中间极臂13不再缠绕线圈绕组2,在左极臂12和右极臂14缠绕的线圈绕组2,加大磁极面的分布密度,满足不同客户需求。As shown in FIG. 10 , this embodiment is further improved on the basis of the second embodiment. There are 6 pieces of E-shaped stator iron cores 10 , and the winding positions of the coil windings 2 on all E-shaped stator iron cores 10 are the same. , the middle pole arm 13 on each E-shaped stator core 10 is no longer wound with the coil winding 2, and the coil winding 2 wound on the left pole arm 12 and the right pole arm 14 increases the distribution density of the magnetic pole surface to meet the needs of different customers .
实施例七:Embodiment 7:
如图11至图15所示,本实施例是根据实施例一或者实施例二的基础进一步改进,磁极面100分别包括左磁极面121、中间磁极面131和右磁极面141,所有E形定子铁芯10的中间磁极面131的宽度L1与中间极臂13的宽度L2比值在如下范围:1≤L1/L 2≤1.3,该结构满足电机定子生产工艺基础,结构简单,结构布置合理,使定子铁芯在绕线时降低绕线难度,保证产品的合格率。As shown in FIGS. 11 to 15 , this embodiment is further improved on the basis of Embodiment 1 or Embodiment 2. The magnetic pole face 100 includes a left magnetic pole face 121 , a middle magnetic pole face 131 and a right magnetic pole face 141 respectively. All E-shaped stators The ratio of the width L1 of the middle magnetic pole face 131 of the iron core 10 to the width L2 of the middle pole arm 13 is in the following range: 1≤L1/L2≤1.3, the structure satisfies the production process foundation of the motor stator, the structure is simple, the structure layout is reasonable, and the The stator core reduces the difficulty of winding during winding and ensures the qualified rate of the product.
在图11中,L1=L2;使同一E形定子铁芯10上相邻两个极臂的槽开口更宽,方便对线圈绕组2进行嵌线工序。所有E形定子铁芯10上的左极臂12与右极臂14是不对称结构,左极臂12靠近轭部11的宽度L3比右极臂14靠近轭部11的宽度L4小,有效降低转矩脉动,提升效率。In FIG. 11 , L1=L2; the slot openings of the two adjacent pole arms on the same E-shaped stator core 10 are made wider, so as to facilitate the wire embedding process for the coil winding 2 . The left pole arm 12 and the right pole arm 14 on all E-shaped stator cores 10 are asymmetrical structures, and the width L3 of the left pole arm 12 close to the yoke 11 is smaller than the width L4 of the right pole arm 14 close to the yoke 11, which effectively reduces the Torque ripple to improve efficiency.
在图14中,E形定子铁芯10的中间磁极面131的宽度L1大于中间极臂13的宽度L2,比值在如下范围:1≤L1/L 2≤1.3。即中间磁极面131的宽度L1稍大于中间极臂13的宽度L2,但保证同一E形定子铁芯10上相邻两个极臂的槽开口有足够的嵌线宽度。相邻的E形定子铁芯10的结构是相同,可以有效降低转矩脉动,提升效率。In FIG. 14, the width L1 of the middle magnetic pole face 131 of the E-shaped stator core 10 is greater than the width L2 of the middle pole arm 13, and the ratio is in the following range: 1≤L1/L2≤1.3. That is, the width L1 of the middle magnetic pole face 131 is slightly larger than the width L2 of the middle pole arm 13 , but it is ensured that the slot openings of the two adjacent pole arms on the same E-shaped stator core 10 have sufficient inlay width. The adjacent E-shaped stator cores 10 have the same structure, which can effectively reduce torque ripple and improve efficiency.
图15中,相邻的E形定子铁芯10的结构是不相同,可以有效降低转矩脉动,提升效率。In FIG. 15 , the structures of adjacent E-shaped stator cores 10 are different, which can effectively reduce torque ripple and improve efficiency.
所有E形定子铁芯10上的左极臂12与右极臂14是不对称结构,有效减少转矩脉动,提高电机效率。The left pole arm 12 and the right pole arm 14 on all E-shaped stator cores 10 are asymmetrical structures, which can effectively reduce torque ripple and improve motor efficiency.
左极臂12与右极臂14是不对称结构,是指左极臂12靠近轭部11的宽度L3比右极臂14靠近轭部11的宽度L4小,可以减少转矩脉动,提高电机效率。The left pole arm 12 and the right pole arm 14 are asymmetrical structures, which means that the width L3 of the left pole arm 12 close to the yoke 11 is smaller than the width L4 of the right pole arm 14 close to the yoke 11, which can reduce torque ripple and improve motor efficiency .
所述左磁极面121、中间磁极面131和右磁极面141与转子组件3外围之间分别形成第一气隙122、第二气隙132和第三气隙142,第一气隙122、第二气 隙132和第三气隙142均是不均匀的气隙,提升电磁性能。A first air gap 122 , a second air gap 132 and a third air gap 142 are respectively formed between the left magnetic pole face 121 , the middle magnetic pole face 131 and the right magnetic pole face 141 and the periphery of the rotor assembly 3 . Both the second air gap 132 and the third air gap 142 are non-uniform air gaps to improve electromagnetic performance.
第一气隙122、第二气隙132和第三气隙142均为渐进气隙,第一气隙122、第二气隙132和第三气隙142以转子组件3为中心沿着逆时针方向逐渐由大变小,保证电磁性能,优化电机性能,能增强电机的启动可靠性。The first air gap 122 , the second air gap 132 and the third air gap 142 are all progressive air gaps, and the first air gap 122 , the second air gap 132 and the third air gap 142 take the rotor assembly 3 as the center along the counterclockwise direction. The direction is gradually changed from large to small, ensuring electromagnetic performance, optimizing motor performance, and enhancing the starting reliability of the motor.
如图14所示,相邻的E形定子铁芯10可以相同;如图15所示,相邻的E形定子铁芯10可以不相同。As shown in FIG. 14 , the adjacent E-shaped stator cores 10 may be the same; as shown in FIG. 15 , the adjacent E-shaped stator cores 10 may be different.
中间极臂13的宽度L2大于左极臂12靠近轭部11的宽度L3,中间极臂13的宽度L2大于右极臂14靠近轭部11的宽度L4,结构简单,布局合理。The width L2 of the middle pole arm 13 is greater than the width L3 of the left pole arm 12 near the yoke 11 , the width L2 of the middle pole arm 13 is greater than the width L4 of the right pole arm 14 near the yoke 11 , the structure is simple and the layout is reasonable.
实施例八:Embodiment 8:
如图16至图18所示,本实施例是在实施例一基础上的改动,左极臂12与右极臂14是不对称结构,左极臂12靠近轭部11的宽度L3比右极臂14靠近轭部11的宽度L4大,可以减少转矩脉动,提高电机效率。As shown in FIG. 16 to FIG. 18 , this embodiment is a modification based on the first embodiment. The left pole arm 12 and the right pole arm 14 are asymmetrical structures, and the width L3 of the left pole arm 12 close to the yoke 11 is larger than that of the right pole arm The width L4 of the arm 14 close to the yoke 11 is large, which can reduce the torque ripple and improve the motor efficiency.
以上实施例为本发明的较佳实施方式,但本发明的实施方式不限于此,其他任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均为等效的置换方式,都包含在本发明的保护范围之内。The above embodiments are the preferred embodiments of the present invention, but the embodiments of the present invention are not limited thereto, and any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principle of the present invention are equivalent. The replacement modes are all included in the protection scope of the present invention.

Claims (15)

  1. 一种新型电机结构,包括转子组件(3)和定子组件,其特征在于:定子组件包括若干块周向均匀分布的E形定子铁芯(10),若干块E形定子铁芯(10)分布在转子组件(3)外围,E形定子铁芯(10)包括轭部(11)和从轭部(11)伸出的左极臂(12)、中间极臂(13)和右极臂(14),左极臂(12)、中间极臂(13)和右极臂(14)的端部分别形成磁极面(100),转子组件(3)外围被若干磁极面(100)间隔包围,所有E形定子铁芯(10)上缠绕线圈绕组(2)的绕线部位是相同的,即在每一块E形定子铁芯(10)上的中间极臂(13)缠绕线圈绕组(2)或者是在每一块E形定子铁芯(10)上同时在左极臂(12)和右极臂(14)缠绕线圈绕组(2)。A novel motor structure, comprising a rotor assembly (3) and a stator assembly, characterized in that the stator assembly includes a plurality of E-shaped stator iron cores (10) uniformly distributed in the circumferential direction, and the plurality of E-shaped stator iron cores (10) are distributed At the periphery of the rotor assembly (3), the E-shaped stator core (10) includes a yoke (11) and a left pole arm (12), a middle pole arm (13) and a right pole arm (11) extending from the yoke (11). 14), the ends of the left pole arm (12), the middle pole arm (13) and the right pole arm (14) respectively form magnetic pole faces (100), and the periphery of the rotor assembly (3) is surrounded by a plurality of magnetic pole faces (100) at intervals, The winding positions of the coil windings (2) on all E-shaped stator cores (10) are the same, that is, the coil windings (2) are wound around the middle pole arm (13) on each E-shaped stator core (10). Alternatively, the coil windings (2) are simultaneously wound on the left pole arm (12) and the right pole arm (14) on each E-shaped stator core (10).
  2. 根据权利要求1所述的一种新型电机结构,其特征在于:当E形定子铁芯(10)的中间极臂(13)缠绕线圈绕组(2),相邻两块E形定子铁芯(10)上缠绕线圈绕组(2)的绕线方向是相反的。A novel motor structure according to claim 1, characterized in that: when the middle pole arm (13) of the E-shaped stator iron core (10) is wound around the coil winding (2), two adjacent E-shaped stator iron cores ( 10) The winding direction of the coil winding (2) is reversed.
  3. 根据权利要求1所述的一种新型电机结构,其特征在于:当在E形定子铁芯(10)上同时在左极臂(12)和右极臂(14)缠绕线圈绕组(2)时,在同一块E形定子铁芯(10)的左极臂(12)和右极臂(14)缠绕线圈绕组(2)时,绕线方向是相同的;相邻两块E形定子铁芯(10)上缠绕线圈绕组(2)的绕线方向是相反的。A novel motor structure according to claim 1, characterized in that: when the coil winding (2) is wound on the left pole arm (12) and the right pole arm (14) at the same time on the E-shaped stator core (10) , when the coil winding (2) is wound on the left pole arm (12) and the right pole arm (14) of the same E-shaped stator core (10), the winding directions are the same; two adjacent E-shaped stator cores The winding direction of the coil winding (2) on (10) is opposite.
  4. 根据权利要求1或2或3所述的一种新型电机结构,其特征在于:若干块E形定子铁芯(10)是指2块或者4块或者6块。A novel motor structure according to claim 1, 2 or 3, characterized in that: several E-shaped stator iron cores (10) refer to 2, 4, or 6 pieces.
  5. 根据权利要求4所述的一种新型电机结构,其特征在于:若干块E形定子铁芯(10)是4块。A novel motor structure according to claim 4, characterized in that: there are 4 pieces of E-shaped stator iron cores (10).
  6. 根据权利要求4所述的一种新型电机结构,其特征在于:左极臂(12)、中间极臂(13)和右极臂(14)的端部的磁极面(100)是弧面。A novel motor structure according to claim 4, characterized in that: the magnetic pole faces (100) at the ends of the left pole arm (12), the middle pole arm (13) and the right pole arm (14) are arc surfaces.
  7. 根据权利要求1或2或3所述的一种新型电机结构,其特征在于:所述磁极面(100)分别包括左磁极面(121)、中间磁极面(131)和右磁极面(141), 所有E形定子铁芯(10)的中间磁极面(131)的宽度L1与中间极臂(13)的宽度L2比值在如下范围:1≤L1/L2≤1.3。A novel motor structure according to claim 1, 2 or 3, wherein the magnetic pole face (100) comprises a left magnetic pole face (121), a middle magnetic pole face (131) and a right magnetic pole face (141) respectively , the ratio of the width L1 of the middle magnetic pole face (131) of all E-shaped stator cores (10) to the width L2 of the middle pole arm (13) is in the following range: 1≤L1/L2≤1.3.
  8. 根据权利要求8所述的一种新型电机结构,其特征在于:所有E形定子铁芯(10)上的左极臂(12)与右极臂(14)是不对称结构。A novel motor structure according to claim 8, wherein the left pole arm (12) and the right pole arm (14) on all E-shaped stator cores (10) are asymmetrical structures.
  9. 根据权利要求9所述的一种新型电机结构,其特征在于:左极臂(12)与右极臂(14)是不对称结构,是指左极臂(12)靠近轭部(11)的宽度L3比右极臂(14)靠近轭部(11)的宽度L4大或者左极臂(12)靠近轭部(11)的宽度L3比右极臂(14)靠近轭部(11)的宽度L4小。A novel motor structure according to claim 9, characterized in that: the left pole arm (12) and the right pole arm (14) are asymmetrical structures, which means that the left pole arm (12) is close to the yoke (11). The width L3 is larger than the width L4 of the right pole arm (14) close to the yoke (11) or the width L3 of the left pole arm (12) close to the yoke (11) is larger than the width L3 of the right pole arm (14) close to the yoke (11) L4 is small.
  10. 根据权利要求9或10所述的一种新型电机结构,其特征在于:所述左磁极面(121)、中间磁极面(131)和右磁极面(141)与转子组件(3)外围之间分别形成第一气隙(122)、第二气隙(132)和第三气隙(142),第一气隙(122)、第二气隙(132)和第三气隙(142)均是不均匀的气隙。A novel motor structure according to claim 9 or 10, characterized in that: between the left magnetic pole face (121), the middle magnetic pole face (131) and the right magnetic pole face (141) and the periphery of the rotor assembly (3) A first air gap (122), a second air gap (132) and a third air gap (142) are respectively formed, and the first air gap (122), the second air gap (132) and the third air gap (142) are all is an uneven air gap.
  11. 根据权利要求11所述的一种新型电机结构,其特征在于:第一气隙(122)、第二气隙(132)和第三气隙(142)均为渐进气隙,第一气隙(122)、第二气隙(132)和第三气隙(142)以转子组件(3)为中心沿着逆时针方向逐渐由大变小。A novel motor structure according to claim 11, characterized in that: the first air gap (122), the second air gap (132) and the third air gap (142) are all progressive air gaps, and the first air gap ( 122 ), the second air gap ( 132 ) and the third air gap ( 142 ) gradually change from large to small along the counterclockwise direction with the rotor assembly ( 3 ) as the center.
  12. 根据权利要求10所述的一种新型电机结构,其特征在于:相邻的E形定子铁芯(10)的结构是相同或者不相同。A novel motor structure according to claim 10, characterized in that the structures of adjacent E-shaped stator iron cores (10) are the same or different.
  13. 根据权利要求11所述的一种新型电机结构,其特征在于:若干块E形定子铁芯(10)是4块。A novel motor structure according to claim 11, characterized in that: there are 4 pieces of E-shaped stator iron cores (10).
  14. 根据权利要求11所述的一种新型电机结构,其特征在于:轭部(11)位于左极臂(12)和右极臂(14)的外侧边缘凸出有安装凸台(111)。A novel motor structure according to claim 11, wherein the yoke (11) is located on the outer edges of the left pole arm (12) and the right pole arm (14) with mounting bosses (111) protruding.
  15. 根据权利要求11所述的一种新型电机结构,其特征在于:中间极臂(13)的宽度L2大于左极臂(12)靠近轭部(11)的宽度L3,中间极臂(13)的宽度L2大于右极臂(14)靠近轭部(11)的宽度L4。A novel motor structure according to claim 11, characterized in that: the width L2 of the middle pole arm (13) is greater than the width L3 of the left pole arm (12) close to the yoke (11), and the width L3 of the middle pole arm (13) The width L2 is greater than the width L4 of the right pole arm (14) close to the yoke (11).
PCT/CN2021/079551 2020-08-05 2021-03-08 Novel motor structure WO2022027961A1 (en)

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CN202010775978.0A CN111786478A (en) 2020-08-05 2020-08-05 Novel motor structure
CN202021599767.8U CN212627346U (en) 2020-08-05 2020-08-05 Novel motor structure
CN202021599767.8 2020-08-05
CN202010775978.0 2020-08-05
CN202021832801.1 2020-08-28
CN202021832801.1U CN212935584U (en) 2020-08-28 2020-08-28 Novel motor structure

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CN211183554U (en) * 2020-02-24 2020-08-04 广东威灵电机制造有限公司 Stator punching sheet, stator core, stator and motor
CN111786478A (en) * 2020-08-05 2020-10-16 中山大洋电机股份有限公司 Novel motor structure
CN212627346U (en) * 2020-08-05 2021-02-26 中山大洋电机股份有限公司 Novel motor structure

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CN102064619A (en) * 2009-11-17 2011-05-18 德昌电机(深圳)有限公司 Series motor, series motor stator structure and series motor stator chip structure
CN106059122A (en) * 2016-06-15 2016-10-26 樊尘 E type switch reluctance motor for wall breaking equipment
CN110912288A (en) * 2019-12-09 2020-03-24 珠海格力电器股份有限公司 Single-phase permanent magnet synchronous motor and dust collector with same
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