WO2022025042A1 - Cell-culturing system, cell producing method, and gas concentration control method - Google Patents

Cell-culturing system, cell producing method, and gas concentration control method Download PDF

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Publication number
WO2022025042A1
WO2022025042A1 PCT/JP2021/027697 JP2021027697W WO2022025042A1 WO 2022025042 A1 WO2022025042 A1 WO 2022025042A1 JP 2021027697 W JP2021027697 W JP 2021027697W WO 2022025042 A1 WO2022025042 A1 WO 2022025042A1
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concentration
oxygen
carbon dioxide
container
oxygen concentration
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PCT/JP2021/027697
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French (fr)
Japanese (ja)
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修 小関
郷史 田中
貴彦 戸谷
洋佑 松岡
喬晴 西山
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東洋製罐グループホールディングス株式会社
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M1/00Apparatus for enzymology or microbiology
    • C12M1/04Apparatus for enzymology or microbiology with gas introduction means
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M1/00Apparatus for enzymology or microbiology
    • C12M1/34Measuring or testing with condition measuring or sensing means, e.g. colony counters
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M1/00Apparatus for enzymology or microbiology
    • C12M1/36Apparatus for enzymology or microbiology including condition or time responsive control, e.g. automatically controlled fermentors
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M3/00Tissue, human, animal or plant cell, or virus culture apparatus
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N5/00Undifferentiated human, animal or plant cells, e.g. cell lines; Tissues; Cultivation or maintenance thereof; Culture media therefor
    • C12N5/06Animal cells or tissues; Human cells or tissues

Definitions

  • the present invention relates to a cell culture technique, and particularly to a cell culture system for culturing cells at high density.
  • the density of the cultured cells gradually increases to 500,000 cells / cm 2 or more. Then, the gas permeation performance becomes insufficient in a general cell culture vessel having a thickness of 100 ⁇ m or more manufactured by using a gas permeable film such as polyethylene or ethylene vinyl acetate, and the oxygen concentration around the cells decreases. There was a problem that the growth efficiency was reduced.
  • a cell culture vessel manufactured by using a gas permeable film having a thickness of 50 ⁇ m or less is suitable for culturing at a high density, but the strength of the vessel becomes insufficient and there is a risk of bag breakage, so that it is handled. There was a problem that it became difficult.
  • a silicone material can be mentioned.
  • the silicone material has low strength, excellent gas permeation performance can be obtained even if the thickness is 300 ⁇ m or more, so that the strength at the time of handling can be ensured.
  • the silicone material has a problem that it is difficult to weld a port or the like.
  • harmful substances are eluted from the silicone material due to radiation sterilization or the like, there is a risk of adversely affecting the subsequent culture performance.
  • the surface treatment required for culturing adhesive cells is difficult for the silicone material, it is possible to produce a culture vessel for floating cells, but it is difficult to produce a culture vessel for adhesive cells. There was also the problem.
  • the present inventors have studied diligently and controlled the oxygen concentration around the closed cell culture vessel manufactured by using the gas permeable film so as to be higher than the oxygen concentration in the vessel. We succeeded in making it possible to control the oxygen concentration (dissolved oxygen concentration) in the culture solution in the container via the gas permeable film so as to be suitable for high-density culture. In addition, by controlling the concentration of other gases around the cell culture vessel, it is also possible to control the concentration of other gases in the culture solution in the vessel via the gas permeable film, depending on the cells to be cultured. It has become possible to finely adjust the gas concentration in the culture solution.
  • Patent Document 1 the oxygen concentration of the culture solution in the culture tank is measured, and the oxygen concentration of the culture solution is adjusted to a desired value by directly injecting gas into the culture tank and stirring the mixture. Control is disclosed. Further, Patent Document 2 is provided with a circulation line for circulating the culture solution in the cell culture container, and the circulation line is provided with a gas exchange means for gas exchange between the gas of the culture solution and the adjusting gas. It is disclosed that the gas concentration in the cell culture vessel is controlled by this gas exchange means.
  • the present invention it is possible to control the oxygen concentration in the cell culture vessel so as to be suitable for high-density culture without causing such a problem.
  • the concentration of other gases in the culture medium via the gas permeable film of the cell culture vessel it is possible to finely adjust the gas concentration according to the cells to be cultured without damaging the cells. Is.
  • the present invention has been made in view of the above circumstances, and cells can be cultured at high density by controlling the gas concentration in the vessel via the gas permeable film of the closed cell culture vessel. It is an object of the present invention to provide a cell culture system capable of finely adjusting the gas concentration according to the cells to be cultured, a method for producing cells, and a method for controlling the gas concentration.
  • the cell culture system of the present invention is a cell culture system that controls the gas concentration in the culture solution filled in a closed culture container having gas permeability, and closes the culture container.
  • a container accommodating device that changes the gas concentration around the culture container, an oxygen concentration acquisition unit that acquires the oxygen concentration in the culture container, and an oxygen concentration accommodating device that can supply oxygen to the container accommodating device.
  • a gas concentration control unit connected to the oxygen concentration acquisition unit and controlling oxygen supply from the oxygen supply device to the container accommodating device based on the acquired oxygen concentration.
  • the cell culture system of the present invention is provided with a nitrogen supply device arranged so as to be able to supply nitrogen to the container accommodating device, and the gas concentration control unit is provided with the nitrogen supply device based on the acquired oxygen concentration. It is preferable to have a configuration that controls the supply of nitrogen to the container accommodating device.
  • the cell culture system of the present invention is provided with a carbon dioxide concentration acquisition unit for acquiring the carbon dioxide concentration in the culture container and a carbon dioxide supply device arranged so as to be able to supply carbon dioxide to the container storage device. It is preferable that the gas concentration control unit is connected to the carbon dioxide concentration acquisition unit and controls the supply of carbon dioxide from the carbon dioxide supply device to the container storage device based on the acquired carbon dioxide concentration. ..
  • the cell culture system of the present invention is provided with the culture vessel, and the carbon dioxide concentration sensor for measuring the carbon dioxide concentration in the culture vessel is provided in the culture vessel, and the carbon dioxide concentration sensor is the carbon dioxide concentration.
  • the carbon dioxide concentration acquisition unit is connected to the acquisition unit and acquires the carbon dioxide concentration in the culture vessel based on the input information from the carbon dioxide concentration sensor.
  • the cell culture system of the present invention is provided with the culture vessel, an oxygen concentration sensor for measuring the oxygen concentration in the culture vessel is provided in the culture vessel, and the oxygen concentration sensor is connected to the oxygen concentration acquisition unit. Therefore, it is preferable that the oxygen concentration acquisition unit acquires the oxygen concentration in the culture vessel based on the input information from the oxygen concentration sensor.
  • the cell culture system of the present invention is provided with the culture vessel, and a camera for inputting an image obtained by photographing the cells in the culture vessel to the oxygen concentration acquisition unit is connected to the oxygen concentration acquisition unit. It is preferable that the oxygen concentration acquisition unit calculates the number of cells based on the occupied area of the cells in the image, and calculates the oxygen concentration in the culture vessel based on the obtained number of cells.
  • the cell culture system of the present invention is provided with the culture vessel, and the oxygen concentration acquisition unit calculates the number of cells in the culture vessel based on the cell culture time in the culture vessel, and the obtained cell number is obtained. It is preferable that the structure is such that the oxygen concentration in the culture vessel is calculated based on the above.
  • the gas concentration control unit maintains the difference between the oxygen concentration around the culture container in the container storage device and the oxygen concentration in the culture container at 5% or more.
  • the method for producing cells of the present invention is a method for culturing cells using the above-mentioned cell culture system.
  • the gas concentration control method of the present invention is a gas concentration control method in cell culture that controls the gas concentration in the culture solution filled in a closed culture vessel having gas permeability, and the culture vessel is used as the gas concentration control method. It is closedly housed in a container accommodating device that changes the gas concentration around the culture container, and the oxygen concentration acquisition unit acquires the oxygen concentration in the culture container and is connected to the oxygen concentration acquisition unit. However, based on the acquired oxygen concentration, the oxygen supply from the oxygen supply device that supplies oxygen to the container storage device to the container storage device is obtained, and the oxygen concentration around the culture container in the container storage device is the said. This is a method of controlling the target value to be higher than the oxygen concentration in the culture vessel.
  • the gas concentration control unit supplies nitrogen from the nitrogen supply device that supplies nitrogen to the container storage device to the container storage device based on the acquired oxygen concentration. It is preferable to use a method of controlling the oxygen concentration around the culture vessel in the container storage device so that the target value is higher than the oxygen concentration in the culture vessel.
  • the carbon dioxide concentration acquisition unit acquired the carbon dioxide concentration in the culture vessel, and the gas concentration control unit connected to the carbon dioxide concentration acquisition unit was acquired. Based on the carbon dioxide concentration, the carbon dioxide supply device that supplies carbon dioxide to the container storage device supplies carbon dioxide to the container storage device, and the carbon dioxide concentration around the culture container in the container storage device is the said. It is preferable to control the target value to be lower than the carbon dioxide concentration in the culture vessel.
  • cells can be cultured at high density by controlling the gas concentration in the container through the gas permeable film of the closed cell culture container, and the gas concentration depends on the cells to be cultured. It becomes possible to provide a cell culture system, a method for producing cells, and a method for controlling gas concentration, which can be finely adjusted.
  • the cell culture system of the present embodiment is a cell culture system that controls the gas concentration in the culture solution filled in a closed culture container having gas permeability, and the culture container is closedly stored and cultured.
  • a container accommodating device that changes the gas concentration around the container, an oxygen concentration acquisition unit that acquires the oxygen concentration in the culture vessel, an oxygen supply device that is arranged so that oxygen can be supplied to the container accommodating device, and an oxygen concentration acquisition. It is characterized by being provided with a gas concentration control unit which is connected to the unit and controls the oxygen supply from the oxygen supply device to the container accommodating device based on the acquired oxygen concentration.
  • the cell culture system of the present embodiment includes a nitrogen supply device arranged so as to be able to supply nitrogen to the container storage device, and the gas concentration control unit can supply the container storage device from the nitrogen supply device based on the acquired oxygen concentration. It is preferable to control the nitrogen supply to.
  • the cell culture system 1 of the present embodiment includes a container accommodating device 10, an oxygen concentration acquisition unit 30, a gas concentration control unit 40, and an oxygen cylinder O. Further, the cell culture system 1 of the present embodiment preferably includes a nitrogen cylinder N. The cell culture system 1 of the present embodiment is used by accommodating the culture vessel 20 in the container accommodating device 10.
  • the container accommodating device 10 for example, a CO 2 incubator, a culture double container (Patent No. 4665588), or the like can be used.
  • a mounting table 11 made of punching metal or the like is installed in the container storage device 10, and the culture container 20 is arranged on the mounting table 11 and is stored in a closed manner.
  • the mounting table 11 may be omitted.
  • Oxygen gas and nitrogen gas are supplied to the container accommodating device 10 from the oxygen cylinder O (oxygen supply device) and the nitrogen cylinder N (nitrogen supply device), respectively, so that the gas concentration inside the container storage device 10 is controlled to control the gas concentration inside the culture container. It is possible to adjust the gas concentration around 20.
  • An oxygen cylinder O for supplying oxygen gas and a nitrogen cylinder N for supplying nitrogen gas are connected to the container accommodating device 10 via valves, and the opening / closing operation of each valve is controlled by the control of the gas concentration control unit 40. The supply of gas from each gas cylinder to the container accommodating device 10 is controlled, and the oxygen concentration in the container accommodating device 10 can be adjusted.
  • the culture vessel 20 is a closed-type cell culture vessel having gas permeability, and for example, one formed by heat-sealing the peripheral edges of two rectangular gas-permeable films by heat sealing is used. Can be done.
  • the space formed between the two gas permeable films is used as a culture space for culturing cells, and the region forming the culture space in the gas permeable film constitutes the culture section 21 in the culture vessel 20. do.
  • the gas permeable film for example, polyethylene such as LLDPE (Linear Low Density Polyethylene) or polyolefin resin such as polypropylene can be preferably used. Further, in order to make the inside of the culture vessel 20 visible, the gas permeable film is preferably a transparent material.
  • LLDPE Linear Low Density Polyethylene
  • polyolefin resin such as polypropylene
  • two ports 22 are provided facing both ends in the longitudinal direction of the culture vessel 20, but the number of ports is not limited to this, and may be one or three or more.
  • the material of the port for example, polyethylene, polypropylene, vinyl chloride, polystyrene-based elastomer, thermoplastic resin such as FEP, or the like can be used.
  • the cells to be cultured using the culture vessel 20 are not particularly limited, and even floating cells such as lymphocytes and dendritic cells that are suspended in the culture medium and cultured can be placed in the culture section 21 in the vessel.
  • Artificial pluripotent stem cells iPS cells
  • nerve stem cells nerve stem cells
  • ES cells embryonic stem cells
  • mesenchymal stem cells hepatocytes
  • pancreatic islet cells myocardial cells
  • corneal endothelial cells and activation steps that are adhered and cultured.
  • It may be an adhesive cell such as a lymphocyte.
  • the oxygen concentration acquisition unit 30 is a device for acquiring the oxygen concentration in the culture vessel 20, and can be configured by using a PLC (programmable logic controller), a microcomputer, a computer, or the like.
  • a PLC programmable logic controller
  • the oxygen concentration acquisition unit 30 there are three types: one that acquires an oxygen concentration using an oxygen concentration sensor, one that calculates an oxygen concentration based on the number of cells, and one that estimates an oxygen concentration based on a culture time.
  • the oxygen concentration sensor 31 is attached to the culture container 20 housed in the container storage device 10 as shown in FIG. Then, the oxygen concentration sensor 31 and the oxygen concentration acquisition unit 30 are connected, the dissolved oxygen concentration in the culture solution in the culture vessel 20 is measured by the oxygen concentration sensor 31, and the measured information is input to the oxygen concentration acquisition unit 30. do.
  • the oxygen concentration sensor 31 examples include a non-contact oxygen sensor and a dissolved oxygen meter.
  • the non-contact oxygen sensor is coated with a fluorescent dye and measures the oxygen concentration by an optical method for measuring the fluorescent energy emitted from the fluorescent dye.
  • an oxygen permeable membrane is used between the two poles filled with the electrolytic solution, and the oxygen concentration is measured based on the amount of oxygen permeated through the membrane and the current flowing between the two poles.
  • the oxygen concentration acquisition unit 30 When the oxygen concentration acquisition unit 30 is used to calculate the oxygen concentration based on the number of cells, a CCD camera is connected to the oxygen concentration acquisition unit 30, and the cultured cells in the culture vessel 20 are connected to the oxygen concentration acquisition unit 30 via a phase-contrast microscope. The image obtained by taking a picture is input to the oxygen concentration acquisition unit 30, and the oxygen concentration acquisition unit 30 can calculate the number of cells based on the occupied area of the cells in the image. Further, since the oxygen consumption per cell is generally determined by the cell type, the oxygen concentration acquisition unit 30 calculates the oxygen consumption in the container based on the obtained number of cells, and the oxygen concentration in the container. Can be calculated.
  • the oxygen concentration acquisition unit 30 can calculate the number of cells based on the culture time (culture days). That is, when culturing cells such as iPS cells having stable proliferation, the number of cultured cells is substantially constant with respect to the culturing time, so that the number of cells can be estimated from the culturing time. Then, the oxygen concentration acquisition unit 30 can calculate the oxygen consumption in the container based on the obtained number of cells, and calculate the oxygen concentration in the container.
  • the gas concentration control unit 40 is connected to the oxygen concentration acquisition unit 30, inputs information on the oxygen concentration acquired by the oxygen concentration acquisition unit 30 from the oxygen concentration acquisition unit 30, and based on this information, the container accommodating device 10 from the gas cylinder. It is a device that controls the gas supply to, and can be configured by using a PLC, a microcomputer, a computer, or the like.
  • oxygen is supplied from the oxygen cylinder O to the container storage device 10, and the oxygen concentration around the culture container 20 in the container storage device 10 is a predetermined target value (culture container). Control is performed so that the target value is higher than the oxygen concentration in 20).
  • the oxygen concentration in the container storage device 10 When the oxygen concentration in the container storage device 10 is first lowered, nitrogen is supplied from the nitrogen cylinder N to the container storage device 10, and the oxygen concentration around the culture container 20 in the container storage device 10 is a predetermined aim. Control is performed so as to be a value (a target value lower than the oxygen concentration in the culture vessel 20). Then, when the oxygen concentration in the container storage device 10 is maintained at a low oxygen concentration, for example, the oxygen concentration in the container storage device 10 is increased by reducing the supply of nitrogen gas from the nitrogen cylinder N to the container storage device 10. Control is performed so that the target value becomes a predetermined target value (target value higher than the low oxygen concentration).
  • the gas supply from the gas cylinder to the container accommodating device 10 by the gas concentration control unit 40 can be controlled based on the number of times of opening and closing and the opening and closing time of the valve of the gas cylinder per unit time. Specifically, in the case of a general CO 2 incubator, it is made so as to leak slightly so that gas can be introduced, and the gas originally filled by a weak pressing force is introduced while being expelled from the chamber. For example, when maintaining the gas concentration in the container accommodating device 10, the gas concentration is monitored every few seconds, and when the gas concentration differs from the target value, the valve of the gas cylinder is opened for a moment to the container. Gas can be supplied to the accommodating device 10.
  • the opening time is 5 seconds, and if there is a difference of 1% to 0.2%, the opening time is 1 second. In the case of less than that, gas can be supplied to the container accommodating device 10 by setting the opening time to 0.5 seconds or the like.
  • the gas concentration control unit 40 maintains the difference between the oxygen concentration around the culture container 20 in the container storage device 10 and the oxygen concentration in the culture container 20 at 5% or more. , It is preferable to control the oxygen supply from the oxygen cylinder O to the container accommodating device 11.
  • the oxygen concentration in the culture container 20 is usually 10% or more lower than the oxygen concentration in the container storage device 10. I know it. Therefore, when culturing at a high density of 1 million cells / cm 2 or more, the oxygen concentration in the container accommodating device 10 is controlled so as to be a target value of, for example, 25% to 40%, and the inside of the culture container 20. It is preferable to bring the oxygen concentration of the above to 21%.
  • the oxygen concentration in the culture vessel 20 is the oxygen in the container accommodating device 10 even if the cell density is as low as about 100,000 cells / cm 2 . It is experimentally known that the concentration is about 2% lower than the concentration. Therefore, in such a case, it is preferable to control the oxygen concentration in the container accommodating device 10 to be, for example, a target value of 7% so that the oxygen concentration in the culture container 20 approaches 5%.
  • a predetermined target value is set as the oxygen concentration in the container storage device 10 according to the cells to be cultured and the cell density, and the oxygen concentration in the container storage device 10 is set as the target value.
  • the specific target value is not limited to these, and can be set as appropriate. This also applies to the following embodiments.
  • the method for producing cells of this embodiment is characterized in that cells are produced using the cell culture system 1 of this embodiment described above.
  • the gas concentration control method of the present embodiment is a gas concentration control method in cell culture that controls the gas concentration in the culture solution filled in a closed culture container having gas permeability, and the culture container 20 is used for the culture. It is closedly housed in a container accommodating device 10 that changes the gas concentration around the container 20, and the oxygen concentration acquisition unit 30 acquires the oxygen concentration in the culture container 20 and is connected to the oxygen concentration acquisition unit 30.
  • the control unit 40 supplies oxygen from the oxygen supply device O that supplies oxygen to the container storage device 10 to the container storage device 10 based on the acquired oxygen concentration, and oxygen around the culture container 20 in the container storage device 10. It is characterized in that the concentration is controlled so as to be a target value higher than the oxygen concentration in the culture vessel 20.
  • the gas concentration control unit 40 supplies nitrogen from the nitrogen supply device N that supplies nitrogen to the container storage device 10 to the container storage device 10 based on the acquired oxygen concentration. Is preferably controlled so that the oxygen concentration around the culture vessel 20 in the container storage device 10 becomes a target value higher than the oxygen concentration in the culture vessel 20.
  • the gas concentration in the container storage device is maintained in a normal state by controlling the supply of oxygen gas and nitrogen gas to the container storage device according to the cells to be cultured and the cell density. It can be controlled to a high oxygen concentration or a low oxygen concentration. Therefore, it is possible to finely and appropriately control the oxygen concentration in the container through the gas permeable film of the culture container.
  • the cell culture system of the present embodiment includes a carbon dioxide concentration acquisition unit for acquiring the carbon dioxide concentration in the culture container and a carbon dioxide supply device arranged so as to be able to supply carbon dioxide to the container storage device, and gas concentration control is provided.
  • the unit is connected to the carbon dioxide concentration acquisition unit, and is different from the first embodiment in that the carbon dioxide supply from the carbon dioxide supply device to the container storage device is controlled based on the acquired carbon dioxide concentration.
  • Other points are the same as those of the first embodiment except for the points described below.
  • the cell culture system 1a of the present embodiment includes a container accommodating device 10a, an oxygen concentration acquisition unit 30a, a gas concentration control unit 40a, a carbon dioxide concentration acquisition unit 50a, an oxygen cylinder O, and the like. It is equipped with a nitrogen cylinder N and a carbon dioxide cylinder C.
  • the cell culture system 1a of the present embodiment is used by accommodating the culture vessel 20a in the container accommodating device 10a.
  • Oxygen gas, nitrogen gas, and carbon dioxide gas are supplied to the container accommodating device 10a from an oxygen cylinder O (oxygen supply device), a nitrogen cylinder N (nitrogen supply device), and a carbon dioxide cylinder C (carbon dioxide supply device), respectively.
  • oxygen cylinder O oxygen supply device
  • nitrogen cylinder N nitrogen supply device
  • carbon dioxide cylinder C carbon dioxide supply device
  • An oxygen cylinder O for supplying oxygen gas, a nitrogen cylinder N for supplying nitrogen gas, and a carbon dioxide cylinder C for supplying carbon dioxide gas are connected to the container accommodating device 10a via valves, respectively, and a gas concentration control unit is used.
  • the opening / closing operation of each valve is controlled by the control of 40a, the supply of gas from each gas cylinder to the container accommodating device 10a is controlled, and the oxygen concentration and the carbon dioxide concentration in the container accommodating device 10a can be adjusted. It has become.
  • the carbon dioxide concentration acquisition unit 50a is a device for acquiring the carbon dioxide concentration in the culture vessel 20a, and can be configured by using a PLC, a microcomputer, a computer, or the like.
  • a unit that acquires the carbon dioxide concentration using a carbon dioxide concentration sensor can be used.
  • the carbon dioxide concentration sensor 51a is attached to the culture container 20a housed in the container storage device 10a. Then, the carbon dioxide concentration sensor 51a and the carbon dioxide concentration acquisition unit 50a are connected, the dissolved carbon dioxide concentration in the culture solution in the culture vessel 20a is measured by the carbon dioxide concentration sensor 51a, and the measured information is used as the carbon dioxide concentration. Input to the acquisition unit 50a.
  • the carbon dioxide concentration acquisition unit 50a may acquire the carbon dioxide concentration based on the number of cells and the culture time.
  • the gas concentration control unit 40a is connected to the oxygen concentration acquisition unit 30a and the carbon dioxide concentration acquisition unit 50a, and inputs the oxygen concentration information acquired by the oxygen concentration acquisition unit 30a from the oxygen concentration acquisition unit 30 and also inputs the carbon dioxide concentration.
  • Information on the carbon dioxide concentration acquired by the acquisition unit 50a is input from the carbon dioxide concentration acquisition unit 50a, and the gas supply from the gas cylinder to the container accommodating device 10 is controlled based on this information.
  • the oxygen concentration in the container accommodating device 10a is controlled so as to be a target value of, for example, 25% to 40%. , It is preferable to bring the oxygen concentration in the culture vessel 20a close to 21%. Further, when culturing in the culture vessel 20a at a low oxygen concentration of about 5%, the oxygen concentration in the container accommodating device 10a is controlled so as to be a target value of, for example, 7%, and the oxygen concentration in the culture vessel 20a is controlled. Is preferably close to 5%.
  • the carbon dioxide concentration in the container accommodating device 10a is controlled so as to be a target value of, for example, 3%, and the carbon dioxide in the culture container 20a is controlled. It is preferable to bring the carbon concentration close to 5%, and when culturing at a low density of 100,000 cells / cm 2 or more, the carbon dioxide concentration in the container accommodating device 10a should be a target value of, for example, 4.5%. It is preferable to control the carbon dioxide concentration in the culture vessel 20a to be close to 5%.
  • gas concentration control of the container accommodating device 10a there are three cases: (1) maintaining the gas concentration in a normal state, (2) maintaining a low oxygen concentration, and (3) maintaining a high oxygen concentration.
  • the method can be mentioned.
  • the gas concentration control unit 40a does not supply oxygen and nitrogen, but supplies carbon dioxide from the carbon dioxide cylinder C to the container storage unit 10a based on the carbon dioxide concentration information from the carbon dioxide concentration acquisition unit 50a.
  • the carbon dioxide concentration in the culture vessel 20a can be controlled to be 5%. Specifically, for example, when the capacity of the container accommodating device 10a is 50 L, about 2 L of carbon dioxide gas is supplied to the container accommodating portion 10a.
  • the gas concentration control unit 40a When maintaining a low oxygen concentration, it is preferable to control the gas concentration in the culture vessel 20a to, for example, 5% oxygen and 5% carbon dioxide. It has been reported that cardiomyocytes were efficiently induced by culturing iPS cells at a low oxygen concentration (Patent No. 6429280). In this case, the gas concentration control unit 40a does not supply oxygen, but supplies nitrogen from the nitrogen bomb N to the container storage unit 10a based on the oxygen concentration information from the oxygen concentration acquisition unit 30a, and is in the culture container 20a. The oxygen concentration can be controlled to be 5%.
  • carbon dioxide is supplied from the carbon dioxide cylinder C to the container container 10a based on the information of the carbon dioxide concentration from the carbon dioxide concentration acquisition unit 50a, and the carbon dioxide concentration in the culture container 20a is controlled to be 5%. can do. Specifically, for example, when the capacity of the container accommodating device 10a is 50 L, about 40 L of nitrogen gas and about 3 L of carbon dioxide gas are supplied to the container accommodating portion 10a.
  • the gas concentration control unit 40a does not supply nitrogen, but supplies oxygen from the oxygen cylinder O to the container storage unit 10a based on the oxygen concentration information from the oxygen concentration acquisition unit 30a, and enters the culture container 20a.
  • the oxygen concentration can be controlled to be 40%.
  • carbon dioxide is supplied from the carbon dioxide cylinder C to the container container 10a based on the information of the carbon dioxide concentration from the carbon dioxide concentration acquisition unit 50a, and the carbon dioxide concentration in the culture container 20a is controlled to be 5%. can do. Specifically, for example, when the capacity of the container accommodating device 10a is 50 L, about 15 L of oxygen gas and about 3 L of carbon dioxide gas are supplied to the container accommodating portion 10a.
  • the following procedure can be executed, for example, as a control example when the cell density in the culture vessel 20a is as low as about 100,000 cells / cm 2 .
  • the oxygen concentration acquisition unit 30a acquires information that the oxygen concentration has become (decreased), for example, 19%.
  • the gas concentration control unit 40a inputs this information from the oxygen concentration acquisition unit 30a to supply oxygen gas from the oxygen cylinder O to the container storage device 10a, and the oxygen concentration in the container storage device 10a is, for example, 23. It is controlled to be the target value of% (21% + 2%).
  • the carbon dioxide concentration acquisition unit 50a acquires information that the carbon dioxide concentration has become (increased), for example, 5.5%.
  • the gas concentration control unit 40a inputs this information from the carbon dioxide concentration acquisition unit 50a to supply carbon dioxide gas from the carbon dioxide cylinder C to the container storage device 10a, and carbon dioxide in the container storage device 10a.
  • the concentration is controlled to be, for example, a target value of 4.5% (5% -0.5%).
  • the following procedure can be executed, for example, as a control example when the cell density in the culture vessel 20a is as high as 2 million cells / cm 2 .
  • the oxygen concentration acquisition unit 30a acquires information that the oxygen concentration has become (decreased), for example, 2%.
  • the gas concentration control unit 40a inputs this information from the oxygen concentration acquisition unit 30a to supply oxygen gas from the oxygen cylinder O to the container storage device 10a, and the oxygen concentration in the container storage device 10a is, for example, 40. It is controlled to be the target value of% (21% + 19%).
  • the carbon dioxide concentration acquisition unit 50a acquires information that the carbon dioxide concentration has become (increased), for example, 7%.
  • the gas concentration control unit 40a inputs this information from the carbon dioxide concentration acquisition unit 50a to supply carbon dioxide gas from the carbon dioxide cylinder C to the container storage device 10a, and carbon dioxide in the container storage device 10a.
  • the concentration is controlled to be, for example, a target value of 3% (5% -2%).
  • the gas concentration control unit 40a inputs the information of the oxygen concentration from the oxygen concentration acquisition unit 30a. Therefore, by reducing the amount of nitrogen gas supplied from the nitrogen bomb N to the container accommodating device 10a, it is possible to control the oxygen concentration in the container accommodating device 10a to increase.
  • the oxygen concentration acquisition unit 30a acquires information that the oxygen concentration has become (decreased), for example, 4%.
  • the gas concentration control unit 40a inputs this information from the oxygen concentration acquisition unit 30a to reduce the supply of nitrogen gas from the nitrogen cylinder N to the container storage device 10a, so that the oxygen concentration in the container storage device 10a is increased. For example, the target value of 6% (5% + 1%) is controlled.
  • the carbon dioxide concentration acquisition unit 50a acquires information that the carbon dioxide concentration has become (increased), for example, 5.5%.
  • the gas concentration control unit 40a inputs this information from the carbon dioxide concentration acquisition unit 50a to supply carbon dioxide gas from the carbon dioxide cylinder C to the container storage device 10a, and carbon dioxide in the container storage device 10a.
  • the concentration is controlled to be, for example, a target value of 4.5% (5% -0.5%).
  • the oxygen concentration acquisition unit 30a acquires information that the oxygen concentration has become (lowered), for example, 0%.
  • the gas concentration control unit 40a inputs this information from the oxygen concentration acquisition unit 30a to reduce the supply of nitrogen gas from the nitrogen cylinder N to the container storage device 10a, so that the oxygen concentration in the container storage device 10a is increased. For example, the target value of 8% (5% + 3%) is controlled.
  • the carbon dioxide concentration acquisition unit 50a acquires information that the carbon dioxide concentration has become (increased), for example, 7%.
  • the gas concentration control unit 40a inputs this information from the carbon dioxide concentration acquisition unit 50a to supply carbon dioxide gas from the carbon dioxide cylinder C to the container storage device 10a, and carbon dioxide in the container storage device 10a.
  • the concentration is controlled to be, for example, a target value of 3% (5% -2%).
  • the method for producing cells of the present embodiment is characterized in that cells are produced using the cell culture system 1a of the present embodiment described above.
  • the gas concentration control method of the present embodiment is characterized by the following method in addition to the method of the first embodiment. That is, in the gas concentration control method of the present embodiment, the carbon dioxide concentration acquisition unit 50a acquires the carbon dioxide concentration in the culture vessel 20a, and the gas concentration control unit 40a connected to the carbon dioxide concentration acquisition unit 50a acquires the carbon dioxide concentration.
  • the carbon dioxide supply from the carbon dioxide supply device C that supplies carbon dioxide to the container storage device 10a to the container storage device 10a is based on the carbon dioxide concentration, and the carbon dioxide concentration around the culture container 20a in the container storage device 10a. It is characterized by controlling so that is the target value.
  • the gas concentration in the container storage device is increased by controlling the supply of oxygen gas, nitrogen gas and carbon dioxide gas to the container storage device according to the cells to be cultured and the cell density. Can be controlled. Therefore, it is possible to finely and appropriately control the oxygen concentration and the carbon dioxide concentration in the container through the gas permeable film of the culture container.
  • the cell culture system of the present embodiment is provided with an internal storage device for closedly storing the culture container in the container storage device, and is configured to control the gas concentration in the internal storage device to perform cell culture. It differs from the second embodiment. Other points are the same as those of the second embodiment except for the points described below.
  • the cell culture system 1b of the present embodiment includes a container accommodating device 10b, an oxygen concentration acquisition unit 30b, a gas concentration control unit 40b, a carbon dioxide concentration acquisition unit 50b, an oxygen cylinder O, and the like. It is equipped with a nitrogen cylinder N and a carbon dioxide cylinder C. Further, an internal storage device 12b is provided in the container storage device 10b, and the culture container 20b is closedly housed in the internal storage device 12b and used for cell culture.
  • the internal accommodating device 12b for example, a small gas control chamber or the like can be used.
  • Oxygen gas, nitrogen gas, and carbon dioxide gas are supplied to the internal accommodating device 12b from an oxygen cylinder O (oxygen supply device), a nitrogen cylinder N (nitrogen supply device), and a carbon dioxide cylinder C (carbon dioxide supply device), respectively.
  • O oxygen supply device
  • nitrogen cylinder N nitrogen supply device
  • carbon dioxide cylinder C carbon dioxide supply device
  • An oxygen cylinder O for supplying oxygen gas, a nitrogen cylinder N for supplying nitrogen gas, and a carbon dioxide cylinder C for supplying carbon dioxide gas are connected to the internal accommodating device 12b via valves, respectively, and a gas concentration control unit is provided.
  • the opening / closing operation of each valve is controlled by the control of 40b, the supply of gas from each gas cylinder to the internal storage device 12b is controlled, and it is possible to adjust the oxygen concentration and the carbon dioxide concentration in the internal storage device 12b. It has become.
  • the gas concentration inside the container is controlled by using the internal storage device 12b having a capacity smaller than that of the container storage device 10b. It is possible to reduce gas consumption as compared with the cell culture system of the second embodiment.
  • the cell culture system of the present embodiment is provided with a plurality of internal storage devices for closedly storing the culture container in the container storage device, and cell culture is performed by controlling the gas concentration in each internal storage device. It differs from the second embodiment in that it has a configuration. Other points are the same as those of the second embodiment except for the points described below.
  • the cell culture system 1c of the present embodiment includes a container accommodating device 10c, an oxygen concentration acquisition unit 30c, a gas concentration control unit 40c, a carbon dioxide concentration acquisition unit 50c, an oxygen cylinder O, and the like. It is equipped with a nitrogen cylinder N and a carbon dioxide cylinder C. Further, the container accommodating device 10c is provided with internal accommodating devices 12c-1, 12c-2, 12c-3. Then, the culture vessels 20c-1, 20c-2, and 20c-3 are closedly housed in each internal storage device and used for cell culture.
  • the number of internal storage devices in the container storage device 10c is not limited, and may be two or four or more.
  • the internal accommodating devices 12c-1 to 12c-3 for example, a small gas control chamber or the like can be used.
  • the internal accommodating devices 12c-1 to 12c-3 are provided with oxygen gas, nitrogen gas, and carbon dioxide from the oxygen cylinder O (oxygen supply device), the nitrogen cylinder N (nitrogen supply device), and the carbon dioxide cylinder C (carbon dioxide supply device), respectively.
  • oxygen cylinder O oxygen supply device
  • nitrogen cylinder N nitrogen supply device
  • carbon dioxide cylinder C carbon dioxide supply device
  • Oxygen cylinder O for supplying oxygen gas, nitrogen cylinder N for supplying nitrogen gas, and carbon dioxide cylinder C for supplying carbon dioxide gas are connected to the internal accommodating devices 12c-1 to 12c-3 via valves, respectively.
  • the opening / closing operation of each valve is controlled by the control of the gas concentration control unit 40c, the supply of gas from each gas cylinder to the internal accommodating devices 12c-1 to 12c-3 is controlled, and the internal accommodating devices 12c-1 to 12c-1 to It is possible to adjust the oxygen concentration and the carbon dioxide concentration in 12c-3, respectively.
  • a plurality of internal storage devices 12c are provided in the container storage device 10c, and the culture container 20c is housed in each internal storage device 12c to accommodate cells. By culturing, it is possible to individually control the gas for each culture container 20c.
  • Test 1 a test was conducted to confirm whether the oxygen concentration in the culture vessel could be appropriately controlled when high-density culture was performed by the cell culture system and the gas concentration control method of the present embodiment.
  • a culture container a culture bag made of linear low-density polyethylene having a thickness of 110 ⁇ m, an outer size of 120 mm ⁇ 65 mm, and a bottom area of the culture space of 48 cm 2 (manufactured by Toyo Kan Group Holdings Co., Ltd.). ) was prepared.
  • This culture bag is filled with 48 ml of AlyS505N-0 (manufactured by Cell Science Laboratory Co., Ltd.) containing 2% FBS as a culture solution, and 2 million Jurkat (cell line derived from human leukemia T cells) as test cells / The seeds were sown at a high density of cm 2 .
  • a non-contact oxygen sensor (PreSens, Oxy-4) was arranged in this culture bag, and the non-contact oxygen sensor was connected to the oxygen concentration acquisition unit. Further, the oxygen concentration acquisition unit and the gas concentration control unit are connected, and the oxygen supply from the oxygen cylinder O to the CO 2 incubator (PHC Corporation, model MCO-5M-PJ) can be controlled by the gas concentration control unit.
  • this culture bag is placed on a mounting table of a CO 2 incubator and housed in a closed manner, and cell culture is performed at 37 ° C. with the oxygen concentration in the incubator remaining at 21%, which is the oxygen concentration in the atmosphere.
  • the measurement of the oxygen concentration input to the oxygen concentration acquisition unit from the non-contact oxygen sensor was started.
  • the gas concentration control unit controlled the oxygen concentration in the incubator to increase to the target value of 33% (oxygen concentration set value). Was changed from 21% to 33%), and oxygen gas was supplied from the oxygen cylinder to the container accommodating device.
  • the change in oxygen concentration in the culture bag is shown in FIG.
  • the oxygen concentration in the culture vessel decreased to about 10%, which was a concentration at which efficient culture could not be performed.
  • the equilibrium between the oxygen consumption of the cells and the gas permeation into the culture vessel can be maintained, and the oxygen concentration in the culture vessel is 21%. I was able to maintain it properly.
  • a culture container a culture bag made of linear low-density polyethylene having a thickness of 110 ⁇ m, an outer size of 120 mm ⁇ 65 mm, and a bottom area of the culture space of 48 cm 2 (manufactured by Toyo Kan Group Holdings Co., Ltd.). ) was prepared.
  • Each culture bag was filled with 48 ml of AlyS505N-0 (manufactured by Cell Science Laboratory Co., Ltd.) containing 2% FBS as a culture solution, and 3 million Jurkat (cell line derived from human leukemia T cells) as test cells. The seeds were sown at a high density of / cm 2 .
  • one of the culture bags is placed on the mounting table of the CO 2 incubator and housed in a closed manner, and the oxygen supply from the oxygen cylinder O to the CO 2 incubator can be controlled by the gas concentration control unit as in Test 1.
  • Cell culture was performed at 37 ° C.
  • the gas concentration control unit controls the oxygen concentration in the incubator to increase to the target value of 35% (changes the oxygen concentration setting value from 21% to 35%), and the oxygen cylinder O is used as a container accommodating device. Oxygen gas was supplied to. (Example 1).
  • the cells in the other culture bag were placed on a mounting table of a CO 2 incubator and housed in a closed manner, and the cells in the incubator remained at 21%, which is the oxygen concentration in the atmosphere, at 37 ° C. Culturing was performed (Comparative Example 1). Then, using these culture bags, the entire amount of the culture solution was exchanged twice a day, and the cells were cultured for 3 days. The change in cell density in the culture bag is shown in FIG.
  • Example 1 As shown in the figure, after 3 days of culturing, the oxygen density in the culture vessel of Example 1 was about 8.2 million / cm2 , whereas the oxygen density in the culture vessel of Comparative Example 1 was 6.45 million. It was about / cm2 , and it was found that the cell proliferation efficiency of Example 1 was improved by nearly 30% as compared with Comparative Example 1.
  • the present invention can be suitably used when cells are mass-cultured at high density using a cell culture bag.

Abstract

Provided is a cell-culturing system in which gas concentration in a closed-system cell-culturing container is controlled via a gas-permeable film forming the container, whereby cells can be cultured at a high density and gas concentration can be finely adjusted according to the cells being cultured The cell-culturing system 1 controls the gas concentration in a culture solution filling a closed-system culturing container 20 having gas permeability, the cell-culturing system comprising: a container housing device 10 in which the culturing container 20 is accommodated in a closed state, the gas concentration around the culturing container 20 being varied; an oxygen concentration acquisition unit 30 for acquiring the oxygen concentration in the culturing container 20; an oxygen feeding device O installed so as to be capable of feeding oxygen to the container housing device 10; and a gas concentration control unit 40 connected to the oxygen concentration acquisition unit 30, the gas concentration control unit 40 controlling the feeding of oxygen from the oxygen feeding device O to the container housing device 10 on the basis of the acquired oxygen concentration.

Description

細胞培養システム、細胞の製造方法、及びガス濃度制御方法Cell culture system, cell production method, and gas concentration control method
 本発明は、細胞培養技術に関し、特に細胞を高密度で培養するための細胞培養システムに関する。 The present invention relates to a cell culture technique, and particularly to a cell culture system for culturing cells at high density.
 近年、医薬品の生産や、遺伝子治療、再生医療、免疫療法等の分野において、細胞や組織などを人工的な環境下で効率良く大量に培養することが求められている。
 このような状況において、袋状の細胞培養容器を用いて閉鎖系で細胞を自動的に大量培養することが提案されている。
In recent years, in the fields of pharmaceutical production, gene therapy, regenerative medicine, immunotherapy, etc., it has been required to efficiently culture a large amount of cells and tissues in an artificial environment.
Under such circumstances, it has been proposed to automatically mass-culture cells in a closed system using a bag-shaped cell culture vessel.
 細胞培養容器を用いて閉鎖系で細胞を大量培養すると、次第に培養細胞の密度が50万個/cm以上の高密度になってくる。すると、ポリエチレンやエチレン酢酸ビニルなどのガス透過性フィルムを用いて製造された100μm以上の厚みのある一般的な細胞培養容器ではガス透過性能が不十分となり、細胞の周辺の酸素濃度が低下して、増殖効率が低減してしまうという問題があった。
 一方、例えば50μm以下の厚みのガス透過性フィルムを用いて製造された細胞培養容器は、高密度での培養には適するものの、容器の強度が不十分となって破袋の恐れが生じ、取り扱いが困難になるという問題があった。
When a large number of cells are cultured in a closed system using a cell culture vessel, the density of the cultured cells gradually increases to 500,000 cells / cm 2 or more. Then, the gas permeation performance becomes insufficient in a general cell culture vessel having a thickness of 100 μm or more manufactured by using a gas permeable film such as polyethylene or ethylene vinyl acetate, and the oxygen concentration around the cells decreases. There was a problem that the growth efficiency was reduced.
On the other hand, for example, a cell culture vessel manufactured by using a gas permeable film having a thickness of 50 μm or less is suitable for culturing at a high density, but the strength of the vessel becomes insufficient and there is a risk of bag breakage, so that it is handled. There was a problem that it became difficult.
 ここで、ガス透過性能に優れた素材として、シリコーン材を挙げることができる。シリコーン材は強度が低いものの、厚みを300μm以上にしても優れたガス透過性能を得ることができるため、取り扱い時の強度を確保することはできる。
 しかしながら、シリコーン材には、ポートなどを溶着することが困難であるという問題があった。また、シリコーン材は、放射線滅菌などによって有害な物質が溶出されるため、その後の培養性能に悪影響を及ぼす危険性があった。さらに、シリコーン材は、接着性細胞の培養に必要な表面処理が困難であるため、浮遊性細胞用の培養容器の製造は可能であるが、接着性細胞用の培養容器の製造が困難であるという問題もあった。
Here, as a material having excellent gas permeation performance, a silicone material can be mentioned. Although the silicone material has low strength, excellent gas permeation performance can be obtained even if the thickness is 300 μm or more, so that the strength at the time of handling can be ensured.
However, the silicone material has a problem that it is difficult to weld a port or the like. In addition, since harmful substances are eluted from the silicone material due to radiation sterilization or the like, there is a risk of adversely affecting the subsequent culture performance. Further, since the surface treatment required for culturing adhesive cells is difficult for the silicone material, it is possible to produce a culture vessel for floating cells, but it is difficult to produce a culture vessel for adhesive cells. There was also the problem.
特開2019-110767号公報Japanese Unexamined Patent Publication No. 2019-110767 特開2020-68741号公報Japanese Unexamined Patent Publication No. 2020-68741
 そこで、本発明者らは鋭意研究して、ガス透過性フィルムを用いて製造された閉鎖系の細胞培養容器の周囲の酸素濃度を容器内の酸素濃度よりも高くなるように制御することによって、ガス透過性フィルムを介して容器内の培養液中の酸素濃度(溶存酸素濃度)を高密度での培養に適するように制御可能にすることに成功した。
 また、細胞培養容器の周囲のその他のガス濃度を制御することにより、ガス透過性フィルムを介して容器内の培養液中のその他のガス濃度も制御することもでき、これによって培養する細胞に応じて培養液中のガス濃度をきめ細かく調整することが可能となった。
Therefore, the present inventors have studied diligently and controlled the oxygen concentration around the closed cell culture vessel manufactured by using the gas permeable film so as to be higher than the oxygen concentration in the vessel. We succeeded in making it possible to control the oxygen concentration (dissolved oxygen concentration) in the culture solution in the container via the gas permeable film so as to be suitable for high-density culture.
In addition, by controlling the concentration of other gases around the cell culture vessel, it is also possible to control the concentration of other gases in the culture solution in the vessel via the gas permeable film, depending on the cells to be cultured. It has become possible to finely adjust the gas concentration in the culture solution.
 ところで、特許文献1には、培養槽内の培養液の酸素濃度等を計測して、培養槽に直接的にガスを注入して撹拌することによって、培養液の酸素濃度などを所望の値に制御することが開示されている。
 また、特許文献2には、細胞培養容器に培養液を循環するための循環ラインを備え、循環ラインに培養液のガスと調整用ガスとのガス交換をするためのガス交換手段を設けて、このガス交換手段によって細胞培養容器内のガス濃度を制御することが開示されている。
By the way, in Patent Document 1, the oxygen concentration of the culture solution in the culture tank is measured, and the oxygen concentration of the culture solution is adjusted to a desired value by directly injecting gas into the culture tank and stirring the mixture. Control is disclosed.
Further, Patent Document 2 is provided with a circulation line for circulating the culture solution in the cell culture container, and the circulation line is provided with a gas exchange means for gas exchange between the gas of the culture solution and the adjusting gas. It is disclosed that the gas concentration in the cell culture vessel is controlled by this gas exchange means.
 しかしながら、培養槽に直接的にガスを注入する場合は汚染リスクがあり、細胞培養容器に培養液を循環する場合は静置状態で培養できず常に攪拌や循環が必要であるため装置が大掛かりになるという問題があった。
 また、これらの方法では、培養液の攪拌や循環による細胞へのせん断ストレスが掛かるため、細胞へのダメージが懸念されるという問題もあった。
 さらに、浮遊系の細胞の場合は、撹拌や循環によって細胞が培養液の流れとともに動いてしまい、細胞に悪影響を及ぼす危険性があった。
However, there is a risk of contamination when gas is directly injected into the culture tank, and when the culture solution is circulated in the cell culture vessel, it cannot be cultivated in a stationary state and always requires stirring and circulation, so the equipment is large-scale. There was a problem of becoming.
In addition, these methods have a problem that damage to the cells may be a concern because shear stress is applied to the cells due to stirring and circulation of the culture solution.
Furthermore, in the case of floating cells, there is a risk that the cells will move with the flow of the culture medium due to stirring or circulation, which will adversely affect the cells.
 これに対して、本発明によれば、このような問題を生じることなく、細胞培養容器内の酸素濃度を高密度での培養に適するように制御することが可能である。
 また、細胞培養容器のガス透過性フィルムを介して培養液中のその他のガス濃度を制御することで、細胞にダメージを与えることなく、培養する細胞に応じてガス濃度をきめ細かく調整することも可能である。
On the other hand, according to the present invention, it is possible to control the oxygen concentration in the cell culture vessel so as to be suitable for high-density culture without causing such a problem.
In addition, by controlling the concentration of other gases in the culture medium via the gas permeable film of the cell culture vessel, it is possible to finely adjust the gas concentration according to the cells to be cultured without damaging the cells. Is.
 本発明は、上記事情に鑑みてなされたものであり、閉鎖系の細胞培養容器のガス透過性フィルムを介して容器内のガス濃度を制御することで、細胞を高密度で培養することができ、培養する細胞に応じてガス濃度をきめ細かく調整することの可能な細胞培養システム、細胞の製造方法、及びガス濃度制御方法の提供を目的とする。 The present invention has been made in view of the above circumstances, and cells can be cultured at high density by controlling the gas concentration in the vessel via the gas permeable film of the closed cell culture vessel. It is an object of the present invention to provide a cell culture system capable of finely adjusting the gas concentration according to the cells to be cultured, a method for producing cells, and a method for controlling the gas concentration.
 上記目的を達成するため、本発明の細胞培養システムは、ガス透過性を有する閉鎖系の培養容器に充填された培養液中のガス濃度を制御する細胞培養システムであって、前記培養容器を閉鎖的に収納して、前記培養容器の周囲のガス濃度を変化させる容器収容装置と、前記培養容器内の酸素濃度を取得する酸素濃度取得部と、前記容器収容装置に酸素を供給可能に配設された酸素供給装置と、前記酸素濃度取得部に接続され、取得された前記酸素濃度にもとづき前記酸素供給装置から前記容器収容装置への酸素供給を制御するガス濃度制御部とを備えた構成としてある。 In order to achieve the above object, the cell culture system of the present invention is a cell culture system that controls the gas concentration in the culture solution filled in a closed culture container having gas permeability, and closes the culture container. A container accommodating device that changes the gas concentration around the culture container, an oxygen concentration acquisition unit that acquires the oxygen concentration in the culture container, and an oxygen concentration accommodating device that can supply oxygen to the container accommodating device. As a configuration including a gas concentration control unit connected to the oxygen concentration acquisition unit and controlling oxygen supply from the oxygen supply device to the container accommodating device based on the acquired oxygen concentration. be.
 また、本発明の細胞培養システムを、前記容器収容装置に窒素を供給可能に配設された窒素供給装置を備え、前記ガス濃度制御部が、取得された前記酸素濃度にもとづき前記窒素供給装置から前記容器収容装置への窒素供給を制御する構成とすることが好ましい。 Further, the cell culture system of the present invention is provided with a nitrogen supply device arranged so as to be able to supply nitrogen to the container accommodating device, and the gas concentration control unit is provided with the nitrogen supply device based on the acquired oxygen concentration. It is preferable to have a configuration that controls the supply of nitrogen to the container accommodating device.
 また、本発明の細胞培養システムを、前記培養容器内の二酸化炭素濃度を取得する二酸化炭素濃度取得部と、前記容器収容装置に二酸化炭素を供給可能に配設された二酸化炭素供給装置を備え、前記ガス濃度制御部が、前記二酸化炭素濃度取得部に接続され、取得された前記二酸化炭素濃度にもとづき前記二酸化炭素供給装置から前記容器収容装置への二酸化炭素供給を制御する構成とすることが好ましい。 Further, the cell culture system of the present invention is provided with a carbon dioxide concentration acquisition unit for acquiring the carbon dioxide concentration in the culture container and a carbon dioxide supply device arranged so as to be able to supply carbon dioxide to the container storage device. It is preferable that the gas concentration control unit is connected to the carbon dioxide concentration acquisition unit and controls the supply of carbon dioxide from the carbon dioxide supply device to the container storage device based on the acquired carbon dioxide concentration. ..
 また、本発明の細胞培養システムを、前記培養容器を備え、前記培養容器に当該培養容器内の二酸化炭素濃度を測定する二酸化炭素濃度センサが配設され、前記二酸化炭素濃度センサが前記二酸化炭素濃度取得部に接続され、前記二酸化炭素濃度取得部が、前記二酸化炭素濃度センサからの入力情報にもとづき前記培養容器内の二酸化炭素濃度を取得する構成とすることが好ましい。 Further, the cell culture system of the present invention is provided with the culture vessel, and the carbon dioxide concentration sensor for measuring the carbon dioxide concentration in the culture vessel is provided in the culture vessel, and the carbon dioxide concentration sensor is the carbon dioxide concentration. It is preferable that the carbon dioxide concentration acquisition unit is connected to the acquisition unit and acquires the carbon dioxide concentration in the culture vessel based on the input information from the carbon dioxide concentration sensor.
 また、本発明の細胞培養システムを、前記培養容器を備え、前記培養容器に当該培養容器内の酸素濃度を測定する酸素濃度センサが配設され、前記酸素濃度センサが前記酸素濃度取得部に接続され、前記酸素濃度取得部が、前記酸素濃度センサからの入力情報にもとづき前記培養容器内の酸素濃度を取得する構成とすることが好ましい。 Further, the cell culture system of the present invention is provided with the culture vessel, an oxygen concentration sensor for measuring the oxygen concentration in the culture vessel is provided in the culture vessel, and the oxygen concentration sensor is connected to the oxygen concentration acquisition unit. Therefore, it is preferable that the oxygen concentration acquisition unit acquires the oxygen concentration in the culture vessel based on the input information from the oxygen concentration sensor.
 また、本発明の細胞培養システムを、前記培養容器を備え、前記酸素濃度取得部に前記培養容器内の細胞を撮影して得られた画像を前記酸素濃度取得部に入力するカメラが接続され、前記酸素濃度取得部が、前記画像における細胞の占有面積にもとづき細胞数を算出して、得られた細胞数にもとづき前記培養容器内の酸素濃度を算出する
構成とすることが好ましい。
Further, the cell culture system of the present invention is provided with the culture vessel, and a camera for inputting an image obtained by photographing the cells in the culture vessel to the oxygen concentration acquisition unit is connected to the oxygen concentration acquisition unit. It is preferable that the oxygen concentration acquisition unit calculates the number of cells based on the occupied area of the cells in the image, and calculates the oxygen concentration in the culture vessel based on the obtained number of cells.
 また、本発明の細胞培養システムを、前記培養容器を備え、前記酸素濃度取得部が、前記培養容器による細胞の培養時間にもとづき前記培養容器内の細胞数を算出して、得られた細胞数にもとづき前記培養容器内の酸素濃度を算出する構成とすることが好ましい。 Further, the cell culture system of the present invention is provided with the culture vessel, and the oxygen concentration acquisition unit calculates the number of cells in the culture vessel based on the cell culture time in the culture vessel, and the obtained cell number is obtained. It is preferable that the structure is such that the oxygen concentration in the culture vessel is calculated based on the above.
 また、本発明の細胞培養システムを、前記ガス濃度制御部が、前記容器収容装置における前記培養容器の周囲の酸素濃度と、前記培養容器内の酸素濃度との差が、5%以上に維持されるように、前記酸素供給装置から前記容器収容装置への酸素供給を制御する構成とすることが好ましい。 Further, in the cell culture system of the present invention, the gas concentration control unit maintains the difference between the oxygen concentration around the culture container in the container storage device and the oxygen concentration in the culture container at 5% or more. As such, it is preferable to have a configuration that controls the oxygen supply from the oxygen supply device to the container storage device.
 また、本発明の細胞の製造方法は、上記の細胞培養システムを用いて細胞を培養する方法としてある。 Further, the method for producing cells of the present invention is a method for culturing cells using the above-mentioned cell culture system.
 また、本発明のガス濃度制御方法は、ガス透過性を有する閉鎖系の培養容器に充填された培養液中のガス濃度を制御する細胞培養におけるガス濃度制御方法であって、前記培養容器を当該培養容器の周囲のガス濃度を変化させる容器収容装置に閉鎖的に収納し、酸素濃度取得部が、前記培養容器内の酸素濃度を取得し、前記酸素濃度取得部に接続されたガス濃度制御部が、取得された前記酸素濃度にもとづいて、前記容器収容装置に酸素を供給する酸素供給装置から前記容器収容装置への酸素供給を、前記容器収容装置における前記培養容器の周囲の酸素濃度が前記培養容器内の酸素濃度より高い狙い値になるように制御する方法としてある。 Further, the gas concentration control method of the present invention is a gas concentration control method in cell culture that controls the gas concentration in the culture solution filled in a closed culture vessel having gas permeability, and the culture vessel is used as the gas concentration control method. It is closedly housed in a container accommodating device that changes the gas concentration around the culture container, and the oxygen concentration acquisition unit acquires the oxygen concentration in the culture container and is connected to the oxygen concentration acquisition unit. However, based on the acquired oxygen concentration, the oxygen supply from the oxygen supply device that supplies oxygen to the container storage device to the container storage device is obtained, and the oxygen concentration around the culture container in the container storage device is the said. This is a method of controlling the target value to be higher than the oxygen concentration in the culture vessel.
 また、本発明のガス濃度制御方法を、前記ガス濃度制御部が、取得された前記酸素濃度にもとづいて、前記容器収容装置に窒素を供給する窒素供給装置から前記容器収容装置への窒素供給を、前記容器収容装置における前記培養容器の周囲の酸素濃度が前記培養容器内の酸素濃度より高い狙い値になるように制御する方法とすることが好ましい。 Further, in the gas concentration control method of the present invention, the gas concentration control unit supplies nitrogen from the nitrogen supply device that supplies nitrogen to the container storage device to the container storage device based on the acquired oxygen concentration. It is preferable to use a method of controlling the oxygen concentration around the culture vessel in the container storage device so that the target value is higher than the oxygen concentration in the culture vessel.
 また、本発明のガス濃度制御方法を、二酸化炭素濃度取得部が、前記培養容器内の二酸化炭素濃度を取得し、前記二酸化炭素濃度取得部に接続された前記ガス濃度制御部が、取得された前記二酸化炭素濃度にもとづいて、前記容器収容装置に二酸化炭素を供給する二酸化炭素供給装置から前記容器収容装置への二酸化炭素供給を、前記容器収容装置における前記培養容器の周囲の二酸化炭素濃度が前記培養容器内の二酸化炭素濃度より低い狙い値になるように制御することが好ましい。 Further, in the gas concentration control method of the present invention, the carbon dioxide concentration acquisition unit acquired the carbon dioxide concentration in the culture vessel, and the gas concentration control unit connected to the carbon dioxide concentration acquisition unit was acquired. Based on the carbon dioxide concentration, the carbon dioxide supply device that supplies carbon dioxide to the container storage device supplies carbon dioxide to the container storage device, and the carbon dioxide concentration around the culture container in the container storage device is the said. It is preferable to control the target value to be lower than the carbon dioxide concentration in the culture vessel.
 本発明によれば、閉鎖系の細胞培養容器のガス透過性フィルムを介して容器内のガス濃度を制御することで、細胞を高密度で培養することができ、培養する細胞に応じてガス濃度をきめ細かく調整することの可能な細胞培養システム、細胞の製造方法、及びガス濃度制御方法の提供が可能となる。 According to the present invention, cells can be cultured at high density by controlling the gas concentration in the container through the gas permeable film of the closed cell culture container, and the gas concentration depends on the cells to be cultured. It becomes possible to provide a cell culture system, a method for producing cells, and a method for controlling gas concentration, which can be finely adjusted.
本発明の第一実施形態に係る細胞培養システムの構成を示す模式図である。It is a schematic diagram which shows the structure of the cell culture system which concerns on 1st Embodiment of this invention. 本発明の第二実施形態に係る細胞培養システムの構成を示す模式図である。It is a schematic diagram which shows the structure of the cell culture system which concerns on the 2nd Embodiment of this invention. 本発明の第三実施形態に係る細胞培養システムの構成を示す模式図である。It is a schematic diagram which shows the structure of the cell culture system which concerns on 3rd Embodiment of this invention. 本発明の第四実施形態に係る細胞培養システムの構成を示す模式図である。It is a schematic diagram which shows the structure of the cell culture system which concerns on 4th Embodiment of this invention. 試験1の細胞培養システム及びガス濃度制御方法による細胞培養容器内の酸素濃度制御結果を表すグラフを示す図である。It is a figure which shows the graph which shows the oxygen concentration control result in the cell culture container by the cell culture system of Test 1 and the gas concentration control method. 試験2の細胞培養システム及びガス濃度制御方法を用いた細胞培養の結果を表すグラフを示す図である。It is a figure which shows the graph which shows the result of the cell culture using the cell culture system of Test 2 and the gas concentration control method.
 以下、本発明の細胞培養システム、細胞の製造方法、及びガス濃度制御方法の実施形態について詳細に説明する。ただし、本発明は、以下の実施形態及び実施例の具体的な内容に限定されるものではない。 Hereinafter, embodiments of the cell culture system, the cell production method, and the gas concentration control method of the present invention will be described in detail. However, the present invention is not limited to the specific contents of the following embodiments and examples.
[第一実施形態]
 本実施形態の細胞培養システムは、ガス透過性を有する閉鎖系の培養容器に充填された培養液中のガス濃度を制御する細胞培養システムであって、培養容器を閉鎖的に収納して、培養容器の周囲のガス濃度を変化させる容器収容装置と、培養容器内の酸素濃度を取得する酸素濃度取得部と、容器収容装置に酸素を供給可能に配設された酸素供給装置と、酸素濃度取得部に接続され、取得された酸素濃度にもとづき酸素供給装置から容器収容装置への酸素供給を制御するガス濃度制御部とを備えたことを特徴とする。
 また、本実施形態の細胞培養システムは、容器収容装置に窒素を供給可能に配設された窒素供給装置を備え、ガス濃度制御部が、取得された酸素濃度にもとづき窒素供給装置から容器収容装置への窒素供給を制御することが好ましい。
[First Embodiment]
The cell culture system of the present embodiment is a cell culture system that controls the gas concentration in the culture solution filled in a closed culture container having gas permeability, and the culture container is closedly stored and cultured. A container accommodating device that changes the gas concentration around the container, an oxygen concentration acquisition unit that acquires the oxygen concentration in the culture vessel, an oxygen supply device that is arranged so that oxygen can be supplied to the container accommodating device, and an oxygen concentration acquisition. It is characterized by being provided with a gas concentration control unit which is connected to the unit and controls the oxygen supply from the oxygen supply device to the container accommodating device based on the acquired oxygen concentration.
Further, the cell culture system of the present embodiment includes a nitrogen supply device arranged so as to be able to supply nitrogen to the container storage device, and the gas concentration control unit can supply the container storage device from the nitrogen supply device based on the acquired oxygen concentration. It is preferable to control the nitrogen supply to.
 具体的には、図1に示すように、本実施形態の細胞培養システム1は、容器収容装置10、酸素濃度取得部30、ガス濃度制御部40、及び酸素ボンベOを備えている。また、本実施形態の細胞培養システム1は、窒素ボンベNを備えることが好ましい。本実施形態の細胞培養システム1は、容器収容装置10に培養容器20を収容して使用される。 Specifically, as shown in FIG. 1, the cell culture system 1 of the present embodiment includes a container accommodating device 10, an oxygen concentration acquisition unit 30, a gas concentration control unit 40, and an oxygen cylinder O. Further, the cell culture system 1 of the present embodiment preferably includes a nitrogen cylinder N. The cell culture system 1 of the present embodiment is used by accommodating the culture vessel 20 in the container accommodating device 10.
 容器収容装置10としては、例えばCOインキュベータや培養二重容器(特許第4665588号)などを用いることができる。図1において、容器収容装置10内には、パンチングメタルなどからなる載置台11が設置されており、この載置台11に培養容器20が配置されて閉鎖的に収納される。なお、載置台11を省略してもよい。 As the container accommodating device 10, for example, a CO 2 incubator, a culture double container (Patent No. 4665588), or the like can be used. In FIG. 1, a mounting table 11 made of punching metal or the like is installed in the container storage device 10, and the culture container 20 is arranged on the mounting table 11 and is stored in a closed manner. The mounting table 11 may be omitted.
 容器収容装置10には、酸素ボンベO(酸素供給装置)と窒素ボンベN(窒素供給装置)からそれぞれ酸素ガス、窒素ガスが供給されることにより、その内部のガス濃度が制御されて、培養容器20の周囲のガス濃度を調整することが可能になっている。
 容器収容装置10には、酸素ガスを供給する酸素ボンベOと窒素ガスを供給する窒素ボンベNがそれぞれバルブを介して接続されており、ガス濃度制御部40の制御によって各バルブの開閉動作が制御され、各ガスボンベからの容器収容装置10へのガスの供給が制御されて、容器収容装置10内の酸素濃度を調整することが可能になっている。
Oxygen gas and nitrogen gas are supplied to the container accommodating device 10 from the oxygen cylinder O (oxygen supply device) and the nitrogen cylinder N (nitrogen supply device), respectively, so that the gas concentration inside the container storage device 10 is controlled to control the gas concentration inside the culture container. It is possible to adjust the gas concentration around 20.
An oxygen cylinder O for supplying oxygen gas and a nitrogen cylinder N for supplying nitrogen gas are connected to the container accommodating device 10 via valves, and the opening / closing operation of each valve is controlled by the control of the gas concentration control unit 40. The supply of gas from each gas cylinder to the container accommodating device 10 is controlled, and the oxygen concentration in the container accommodating device 10 can be adjusted.
 培養容器20は、ガス透過性を有する閉鎖系の細胞培養容器であり、例えば矩形状の2枚のガス透過性フィルムの周縁部をヒートシールにより熱溶着させることによって形成されたものなどを用いることができる。2枚のガス透過性フィルムの間に形成された空間は、細胞を培養するための培養空間として用いられ、ガス透過性フィルムにおける培養空間を形成する領域は、培養容器20において培養部21を構成する。 The culture vessel 20 is a closed-type cell culture vessel having gas permeability, and for example, one formed by heat-sealing the peripheral edges of two rectangular gas-permeable films by heat sealing is used. Can be done. The space formed between the two gas permeable films is used as a culture space for culturing cells, and the region forming the culture space in the gas permeable film constitutes the culture section 21 in the culture vessel 20. do.
 ガス透過性フィルムとしては、例えばLLDPE(Linear Low Density Polyethylene,直鎖状低密度ポリエチレン)などのポリエチレンやポリプロピレン等のポリオレフィン系樹脂を好適に用いることができる。また、培養容器20の内部を視認可能にするために、ガス透過性フィルムは、透明材であることが好ましい。 As the gas permeable film, for example, polyethylene such as LLDPE (Linear Low Density Polyethylene) or polyolefin resin such as polypropylene can be preferably used. Further, in order to make the inside of the culture vessel 20 visible, the gas permeable film is preferably a transparent material.
 図1において、培養容器20の長手方向両端に対向してポート22が2つ備えられているが、ポートの個数はこれに限定されず、1個でも3個以上であってもよい。ポートの材料としては、例えば、ポリエチレン、ポリプロピレン、塩化ビニル、ポリスチレン系エラストマー、FEPなどの熱可塑性樹脂等を用いることができる。 In FIG. 1, two ports 22 are provided facing both ends in the longitudinal direction of the culture vessel 20, but the number of ports is not limited to this, and may be one or three or more. As the material of the port, for example, polyethylene, polypropylene, vinyl chloride, polystyrene-based elastomer, thermoplastic resin such as FEP, or the like can be used.
 培養容器20を用いて培養する細胞は、特に限定されず、培養液中に浮遊させて培養が行われるリンパ球や樹状細胞などの浮遊性細胞であっても、容器内の培養部21に接着させて培養が行われる人工多能性幹細胞(iPS細胞)、神経幹細胞、胚性幹細胞(ES細胞)、間葉系幹細胞、肝細胞、膵島細胞、心筋細胞、角膜内皮細胞、及び活性化工程のリンパ球等の接着性細胞であってもよい。 The cells to be cultured using the culture vessel 20 are not particularly limited, and even floating cells such as lymphocytes and dendritic cells that are suspended in the culture medium and cultured can be placed in the culture section 21 in the vessel. Artificial pluripotent stem cells (iPS cells), nerve stem cells, embryonic stem cells (ES cells), mesenchymal stem cells, hepatocytes, pancreatic islet cells, myocardial cells, corneal endothelial cells, and activation steps that are adhered and cultured. It may be an adhesive cell such as a lymphocyte.
 酸素濃度取得部30は、培養容器20内の酸素濃度を取得する装置であり、PLC(programmable logic controller,プログラマブルロジックコントローラ)やマイコン、コンピュータなどを用いて構成することができる。
 酸素濃度取得部30として、酸素濃度センサを用いて酸素濃度を取得するもの、細胞数にもとづき酸素濃度を算出するもの、及び培養時間にもとづき酸素濃度を推定するものの3種類を挙げることができる。
The oxygen concentration acquisition unit 30 is a device for acquiring the oxygen concentration in the culture vessel 20, and can be configured by using a PLC (programmable logic controller), a microcomputer, a computer, or the like.
As the oxygen concentration acquisition unit 30, there are three types: one that acquires an oxygen concentration using an oxygen concentration sensor, one that calculates an oxygen concentration based on the number of cells, and one that estimates an oxygen concentration based on a culture time.
 酸素濃度取得部30として、酸素濃度センサを用いて酸素濃度を取得するものを用いる場合、図1に示すように、容器収容装置10に収容された培養容器20に酸素濃度センサ31を取り付ける。そして、酸素濃度センサ31と酸素濃度取得部30を接続し、酸素濃度センサ31により培養容器20内の培養液中の溶存酸素濃度を計測して、計測された情報を酸素濃度取得部30に入力する。 When an oxygen concentration acquisition unit 30 that acquires an oxygen concentration using an oxygen concentration sensor is used, the oxygen concentration sensor 31 is attached to the culture container 20 housed in the container storage device 10 as shown in FIG. Then, the oxygen concentration sensor 31 and the oxygen concentration acquisition unit 30 are connected, the dissolved oxygen concentration in the culture solution in the culture vessel 20 is measured by the oxygen concentration sensor 31, and the measured information is input to the oxygen concentration acquisition unit 30. do.
 この酸素濃度センサ31としては、例えば非接触式酸素センサと溶存酸素計を挙げることができる。非接触式酸素センサは、蛍光染料がコートされており、蛍光染料から発せられる蛍光エネルギーを測定する光学的手法によって酸素濃度を計測する。また、溶存酸素計は、電解液に満たされた2極間に酸素透過性の膜が用いられ、膜を透過した酸素量と2極間に流れる電流にもとづき酸素濃度を計測する。 Examples of the oxygen concentration sensor 31 include a non-contact oxygen sensor and a dissolved oxygen meter. The non-contact oxygen sensor is coated with a fluorescent dye and measures the oxygen concentration by an optical method for measuring the fluorescent energy emitted from the fluorescent dye. Further, in the dissolved oxygen meter, an oxygen permeable membrane is used between the two poles filled with the electrolytic solution, and the oxygen concentration is measured based on the amount of oxygen permeated through the membrane and the current flowing between the two poles.
 酸素濃度取得部30として、細胞数にもとづき酸素濃度を算出するものを用いる場合、酸素濃度取得部30にCCDカメラが接続され、このCCDカメラで培養容器20内の培養細胞を位相差顕微鏡を介して撮影して得られた画像が酸素濃度取得部30に入力され、酸素濃度取得部30が画像における細胞の占有面積にもとづき細胞数を計算することができる。
 また、細胞種によって細胞1個あたりの酸素消費量は概ね決まっているため、酸素濃度取得部30は、得られた細胞数にもとづき容器内の酸素消費量を計算して、容器内の酸素濃度を算出することができる。
When the oxygen concentration acquisition unit 30 is used to calculate the oxygen concentration based on the number of cells, a CCD camera is connected to the oxygen concentration acquisition unit 30, and the cultured cells in the culture vessel 20 are connected to the oxygen concentration acquisition unit 30 via a phase-contrast microscope. The image obtained by taking a picture is input to the oxygen concentration acquisition unit 30, and the oxygen concentration acquisition unit 30 can calculate the number of cells based on the occupied area of the cells in the image.
Further, since the oxygen consumption per cell is generally determined by the cell type, the oxygen concentration acquisition unit 30 calculates the oxygen consumption in the container based on the obtained number of cells, and the oxygen concentration in the container. Can be calculated.
 酸素濃度取得部30として、培養時間にもとづき酸素濃度を推定するものを用いる場合、酸素濃度取得部30は、培養時間(培養日数)にもとづいて、細胞数を算出することができる。
 すなわち、増殖性が安定しているiPS細胞などの細胞を培養する場合、培養時間に対する培養細胞数は概ね一定になるため、培養時間から細胞数を推定できる。そして、酸素濃度取得部30は、得られた細胞数にもとづき容器内の酸素消費量を計算して、容器内の酸素濃度を算出することができる。
When an oxygen concentration acquisition unit 30 that estimates the oxygen concentration based on the culture time is used, the oxygen concentration acquisition unit 30 can calculate the number of cells based on the culture time (culture days).
That is, when culturing cells such as iPS cells having stable proliferation, the number of cultured cells is substantially constant with respect to the culturing time, so that the number of cells can be estimated from the culturing time. Then, the oxygen concentration acquisition unit 30 can calculate the oxygen consumption in the container based on the obtained number of cells, and calculate the oxygen concentration in the container.
 ガス濃度制御部40は、酸素濃度取得部30に接続され、酸素濃度取得部30によって取得された酸素濃度の情報を酸素濃度取得部30から入力して、この情報にもとづきガスボンベから容器収容装置10へのガス供給を制御する装置であり、PLCやマイコン、コンピュータなどを用いて構成することができる。 The gas concentration control unit 40 is connected to the oxygen concentration acquisition unit 30, inputs information on the oxygen concentration acquired by the oxygen concentration acquisition unit 30 from the oxygen concentration acquisition unit 30, and based on this information, the container accommodating device 10 from the gas cylinder. It is a device that controls the gas supply to, and can be configured by using a PLC, a microcomputer, a computer, or the like.
 容器収容装置10内の酸素濃度を高くする場合は、酸素ボンベOから容器収容装置10へ酸素を供給して、容器収容装置10における培養容器20の周囲の酸素濃度が所定の狙い値(培養容器20内の酸素濃度より高い狙い値)になるように制御が行われる。 When increasing the oxygen concentration in the container storage device 10, oxygen is supplied from the oxygen cylinder O to the container storage device 10, and the oxygen concentration around the culture container 20 in the container storage device 10 is a predetermined target value (culture container). Control is performed so that the target value is higher than the oxygen concentration in 20).
 また、最初に容器収容装置10内の酸素濃度を低くする場合は、窒素ボンベNから容器収容装置10へ窒素を供給して、容器収容装置10における培養容器20の周囲の酸素濃度が所定の狙い値(培養容器20内の酸素濃度より低い狙い値)になるように制御が行われる。
 そして、容器収容装置10内の酸素濃度を例えば低酸素濃度で維持する場合には、窒素ボンベNから容器収容装置10への窒素ガスの供給を減らすことにより、容器収容装置10内の酸素濃度が所定の狙い値(当該低酸素濃度よりも高い狙い値)になるように制御が行われる。
When the oxygen concentration in the container storage device 10 is first lowered, nitrogen is supplied from the nitrogen cylinder N to the container storage device 10, and the oxygen concentration around the culture container 20 in the container storage device 10 is a predetermined aim. Control is performed so as to be a value (a target value lower than the oxygen concentration in the culture vessel 20).
Then, when the oxygen concentration in the container storage device 10 is maintained at a low oxygen concentration, for example, the oxygen concentration in the container storage device 10 is increased by reducing the supply of nitrogen gas from the nitrogen cylinder N to the container storage device 10. Control is performed so that the target value becomes a predetermined target value (target value higher than the low oxygen concentration).
 ガス濃度制御部40によるガスボンベから容器収容装置10へのガス供給は、ガスボンベのバルブの単位時間あたりの開閉回数と開閉時間等にもとづいて制御することができる。
 具体的には、一般的なCOインキュベータの場合、ガスが導入できるように若干リークするように作られており、弱い加圧力により元々充満していたガスをチャンバから追い出しながら導入する。例えば、容器収容装置10内のガス濃度を維持する場合には、数秒ごとにガス濃度をモニターして、ガス濃度が狙い値と差が生じた場合にガスボンベのバルブを一瞬だけ開放して、容器収容装置10へガスを供給することができる。また、容器収容装置10内のガス濃度が狙い濃度と1%以上の差がある場合には開放時間を5秒、1%~0.2%の差がある場合には開放時間を1秒、それ以下の場合には開放時間を0.5秒とすることなどによって、容器収容装置10へガスを供給することができる。
The gas supply from the gas cylinder to the container accommodating device 10 by the gas concentration control unit 40 can be controlled based on the number of times of opening and closing and the opening and closing time of the valve of the gas cylinder per unit time.
Specifically, in the case of a general CO 2 incubator, it is made so as to leak slightly so that gas can be introduced, and the gas originally filled by a weak pressing force is introduced while being expelled from the chamber. For example, when maintaining the gas concentration in the container accommodating device 10, the gas concentration is monitored every few seconds, and when the gas concentration differs from the target value, the valve of the gas cylinder is opened for a moment to the container. Gas can be supplied to the accommodating device 10. If the gas concentration in the container accommodating device 10 has a difference of 1% or more from the target concentration, the opening time is 5 seconds, and if there is a difference of 1% to 0.2%, the opening time is 1 second. In the case of less than that, gas can be supplied to the container accommodating device 10 by setting the opening time to 0.5 seconds or the like.
 また、本実施形態において、ガス濃度制御部40が、容器収容装置10における培養容器20の周囲の酸素濃度と、培養容器20内の酸素濃度との差が、5%以上に維持されるように、酸素ボンベOから容器収容装置11への酸素供給を制御することが好ましい。 Further, in the present embodiment, the gas concentration control unit 40 maintains the difference between the oxygen concentration around the culture container 20 in the container storage device 10 and the oxygen concentration in the culture container 20 at 5% or more. , It is preferable to control the oxygen supply from the oxygen cylinder O to the container accommodating device 11.
 ここで、培養容器20内の細胞密度が100万個/cm程度の場合、通常、培養容器20内の酸素濃度が、容器収容装置10内の酸素濃度よりも10%以上低くなることが実験的に分かっている。
 したがって、細胞密度が100万個/cm以上の高密度で培養する場合、容器収容装置10内の酸素濃度が例えば25%~40%の狙い値になるように制御して、培養容器20内の酸素濃度を21%に近づけることが好ましい。
Here, when the cell density in the culture container 20 is about 1 million cells / cm 2 , the oxygen concentration in the culture container 20 is usually 10% or more lower than the oxygen concentration in the container storage device 10. I know it.
Therefore, when culturing at a high density of 1 million cells / cm 2 or more, the oxygen concentration in the container accommodating device 10 is controlled so as to be a target value of, for example, 25% to 40%, and the inside of the culture container 20. It is preferable to bring the oxygen concentration of the above to 21%.
 また、培養容器20内を5%程度の低酸素濃度にして培養する場合、細胞密度が10万個/cm程度の低密度でも培養容器20内の酸素濃度が、容器収容装置10内の酸素濃度よりも2%程度低くなることが実験的に分かっている。
 したがって、このような場合には、容器収容装置10内の酸素濃度が例えば7%の狙い値になるように制御して、培養容器20内の酸素濃度を5%に近づけることが好ましい。
Further, when culturing in the culture vessel 20 at a low oxygen concentration of about 5%, the oxygen concentration in the culture vessel 20 is the oxygen in the container accommodating device 10 even if the cell density is as low as about 100,000 cells / cm 2 . It is experimentally known that the concentration is about 2% lower than the concentration.
Therefore, in such a case, it is preferable to control the oxygen concentration in the container accommodating device 10 to be, for example, a target value of 7% so that the oxygen concentration in the culture container 20 approaches 5%.
 このように、本実施形態によれば、培養する細胞や細胞密度に応じて、容器収容装置10内の酸素濃度として所定の狙い値を設定し、容器収容装置10内の酸素濃度を狙い値になるように制御することで、培養容器20内の酸素濃度をきめ細かく調整することが可能になっている。なお、具体的な狙い値は、これらに限定されず、適宜設定することができる。これは、以下の実施形態においても同様である。 As described above, according to the present embodiment, a predetermined target value is set as the oxygen concentration in the container storage device 10 according to the cells to be cultured and the cell density, and the oxygen concentration in the container storage device 10 is set as the target value. By controlling so as to be, it is possible to finely adjust the oxygen concentration in the culture vessel 20. The specific target value is not limited to these, and can be set as appropriate. This also applies to the following embodiments.
 本実施形態の細胞の製造方法は、上述した本実施形態の細胞培養システム1を用いて、細胞を製造することを特徴とする。 The method for producing cells of this embodiment is characterized in that cells are produced using the cell culture system 1 of this embodiment described above.
 本実施形態のガス濃度制御方法は、ガス透過性を有する閉鎖系の培養容器に充填された培養液中のガス濃度を制御する細胞培養におけるガス濃度制御方法であって、培養容器20を当該培養容器20の周囲のガス濃度を変化させる容器収容装置10に閉鎖的に収納し、酸素濃度取得部30が、培養容器20内の酸素濃度を取得し、酸素濃度取得部30に接続されたガス濃度制御部40が、取得された酸素濃度にもとづいて、容器収容装置10に酸素を供給する酸素供給装置Oから容器収容装置10への酸素供給を、容器収容装置10における培養容器20の周囲の酸素濃度が培養容器20内の酸素濃度より高い狙い値になるように制御することを特徴とする。 The gas concentration control method of the present embodiment is a gas concentration control method in cell culture that controls the gas concentration in the culture solution filled in a closed culture container having gas permeability, and the culture container 20 is used for the culture. It is closedly housed in a container accommodating device 10 that changes the gas concentration around the container 20, and the oxygen concentration acquisition unit 30 acquires the oxygen concentration in the culture container 20 and is connected to the oxygen concentration acquisition unit 30. The control unit 40 supplies oxygen from the oxygen supply device O that supplies oxygen to the container storage device 10 to the container storage device 10 based on the acquired oxygen concentration, and oxygen around the culture container 20 in the container storage device 10. It is characterized in that the concentration is controlled so as to be a target value higher than the oxygen concentration in the culture vessel 20.
 また、本実施形態のガス濃度制御方法は、ガス濃度制御部40が、取得された酸素濃度にもとづいて、容器収容装置10に窒素を供給する窒素供給装置Nから容器収容装置10への窒素供給を、容器収容装置10における培養容器20の周囲の酸素濃度が培養容器20内の酸素濃度より高い狙い値になるように制御することが好ましい。 Further, in the gas concentration control method of the present embodiment, the gas concentration control unit 40 supplies nitrogen from the nitrogen supply device N that supplies nitrogen to the container storage device 10 to the container storage device 10 based on the acquired oxygen concentration. Is preferably controlled so that the oxygen concentration around the culture vessel 20 in the container storage device 10 becomes a target value higher than the oxygen concentration in the culture vessel 20.
 このような本実施形態によれば、培養する細胞や細胞密度に応じて、容器収容装置への酸素ガスと窒素ガスの供給を制御することで、容器収容装置内のガス濃度を通常状態に維持したり、高酸素濃度にしたり、低酸素濃度に制御することができる。このため、培養容器のガス透過性フィルムを介して容器内の酸素濃度をきめ細かく適切に制御することが可能となっている。 According to this embodiment, the gas concentration in the container storage device is maintained in a normal state by controlling the supply of oxygen gas and nitrogen gas to the container storage device according to the cells to be cultured and the cell density. It can be controlled to a high oxygen concentration or a low oxygen concentration. Therefore, it is possible to finely and appropriately control the oxygen concentration in the container through the gas permeable film of the culture container.
[第二実施形態]
 本実施形態の細胞培養システムは、培養容器内の二酸化炭素濃度を取得する二酸化炭素濃度取得部と、容器収容装置に二酸化炭素を供給可能に配設された二酸化炭素供給装置を備え、ガス濃度制御部が、二酸化炭素濃度取得部に接続され、取得された二酸化炭素濃度にもとづき二酸化炭素供給装置から容器収容装置への二酸化炭素供給を制御する点で第一実施形態と相違する。その他の点については、以下に説明する点を除いて、第一実施形態と同様である。
[Second Embodiment]
The cell culture system of the present embodiment includes a carbon dioxide concentration acquisition unit for acquiring the carbon dioxide concentration in the culture container and a carbon dioxide supply device arranged so as to be able to supply carbon dioxide to the container storage device, and gas concentration control is provided. The unit is connected to the carbon dioxide concentration acquisition unit, and is different from the first embodiment in that the carbon dioxide supply from the carbon dioxide supply device to the container storage device is controlled based on the acquired carbon dioxide concentration. Other points are the same as those of the first embodiment except for the points described below.
 具体的には、図2に示すように、本実施形態の細胞培養システム1aは、容器収容装置10a、酸素濃度取得部30a、ガス濃度制御部40a、二酸化炭素濃度取得部50a、酸素ボンベO、窒素ボンベN、及び二酸化炭素ボンベCを備えている。本実施形態の細胞培養システム1aは、容器収容装置10aに培養容器20aを収容して使用される。 Specifically, as shown in FIG. 2, the cell culture system 1a of the present embodiment includes a container accommodating device 10a, an oxygen concentration acquisition unit 30a, a gas concentration control unit 40a, a carbon dioxide concentration acquisition unit 50a, an oxygen cylinder O, and the like. It is equipped with a nitrogen cylinder N and a carbon dioxide cylinder C. The cell culture system 1a of the present embodiment is used by accommodating the culture vessel 20a in the container accommodating device 10a.
 容器収容装置10aには、酸素ボンベO(酸素供給装置)と窒素ボンベN(窒素供給装置)と二酸化炭素ボンベC(二酸化炭素供給装置)からそれぞれ酸素ガス、窒素ガス、二酸化炭素ガスが供給されることにより、その内部のガス濃度が制御されて、培養容器20aの周囲のガス濃度を調整することが可能になっている。 Oxygen gas, nitrogen gas, and carbon dioxide gas are supplied to the container accommodating device 10a from an oxygen cylinder O (oxygen supply device), a nitrogen cylinder N (nitrogen supply device), and a carbon dioxide cylinder C (carbon dioxide supply device), respectively. As a result, the gas concentration inside the cylinder is controlled, and the gas concentration around the culture vessel 20a can be adjusted.
 容器収容装置10aには、酸素ガスを供給する酸素ボンベOと窒素ガスを供給する窒素ボンベNと二酸化炭素ガスを供給する二酸化炭素ボンベCがそれぞれバルブを介して接続されており、ガス濃度制御部40aの制御によって各バルブの開閉動作が制御され、各ガスボンベからの容器収容装置10aへのガスの供給が制御されて、容器収容装置10a内の酸素濃度と二酸化炭素濃度を調整することが可能になっている。 An oxygen cylinder O for supplying oxygen gas, a nitrogen cylinder N for supplying nitrogen gas, and a carbon dioxide cylinder C for supplying carbon dioxide gas are connected to the container accommodating device 10a via valves, respectively, and a gas concentration control unit is used. The opening / closing operation of each valve is controlled by the control of 40a, the supply of gas from each gas cylinder to the container accommodating device 10a is controlled, and the oxygen concentration and the carbon dioxide concentration in the container accommodating device 10a can be adjusted. It has become.
 二酸化炭素濃度取得部50aは、培養容器20a内の二酸化炭素濃度を取得する装置であり、PLCやマイコン、コンピュータなどを用いて構成することができる。
 二酸化炭素濃度取得部50aとして、二酸化炭素濃度センサを用いて二酸化炭素濃度を取得するものを用いることができる。この場合、図2に示すように、容器収容装置10aに収容された培養容器20aに二酸化炭素濃度センサ51aを取り付ける。そして、二酸化炭素濃度センサ51aと二酸化炭素濃度取得部50aを接続し、二酸化炭素濃度センサ51aにより培養容器20a内の培養液中の溶存二酸化炭素濃度を計測して、計測された情報を二酸化炭素濃度取得部50aに入力する。
 なお、第一実施形態で上述した酸素濃度取得部30と同様にして、二酸化炭素濃度取得部50aにより細胞数や培養時間にもとづき二酸化炭素濃度を取得するようにしてもよい。
The carbon dioxide concentration acquisition unit 50a is a device for acquiring the carbon dioxide concentration in the culture vessel 20a, and can be configured by using a PLC, a microcomputer, a computer, or the like.
As the carbon dioxide concentration acquisition unit 50a, a unit that acquires the carbon dioxide concentration using a carbon dioxide concentration sensor can be used. In this case, as shown in FIG. 2, the carbon dioxide concentration sensor 51a is attached to the culture container 20a housed in the container storage device 10a. Then, the carbon dioxide concentration sensor 51a and the carbon dioxide concentration acquisition unit 50a are connected, the dissolved carbon dioxide concentration in the culture solution in the culture vessel 20a is measured by the carbon dioxide concentration sensor 51a, and the measured information is used as the carbon dioxide concentration. Input to the acquisition unit 50a.
In addition, in the same manner as the oxygen concentration acquisition unit 30 described above in the first embodiment, the carbon dioxide concentration acquisition unit 50a may acquire the carbon dioxide concentration based on the number of cells and the culture time.
 ガス濃度制御部40aは、酸素濃度取得部30aと二酸化炭素濃度取得部50aに接続され、酸素濃度取得部30aによって取得された酸素濃度の情報を酸素濃度取得部30から入力すると共に、二酸化炭素濃度取得部50aによって取得された二酸化炭素濃度の情報を二酸化炭素濃度取得部50aから入力して、これらの情報にもとづきガスボンベから容器収容装置10へのガス供給を制御する。 The gas concentration control unit 40a is connected to the oxygen concentration acquisition unit 30a and the carbon dioxide concentration acquisition unit 50a, and inputs the oxygen concentration information acquired by the oxygen concentration acquisition unit 30a from the oxygen concentration acquisition unit 30 and also inputs the carbon dioxide concentration. Information on the carbon dioxide concentration acquired by the acquisition unit 50a is input from the carbon dioxide concentration acquisition unit 50a, and the gas supply from the gas cylinder to the container accommodating device 10 is controlled based on this information.
 すなわち、容器収容装置10a内の酸素濃度を高くする場合は、酸素ボンベOから容器収容装置10aへ酸素を供給するように制御が行われ、容器収容装置10a内の酸素濃度を低くする場合は、窒素ボンベNから容器収容装置10aへ窒素を供給するように制御が行われる。
 また、大気中の二酸化炭素濃度は約0.04%であるところ、細胞培養に適する培養液中の溶存二酸化炭素濃度は約5%であるため、二酸化炭素ボンベCから容器収容装置10aへ二酸化炭素を供給するように制御が行われる。
That is, when the oxygen concentration in the container accommodating device 10a is increased, control is performed so that oxygen is supplied from the oxygen cylinder O to the container accommodating device 10a, and when the oxygen concentration in the container accommodating device 10a is decreased, control is performed. Control is performed so that oxygen is supplied from the nitrogen cylinder N to the container accommodating device 10a.
Further, since the concentration of carbon dioxide in the atmosphere is about 0.04% and the concentration of dissolved carbon dioxide in the culture solution suitable for cell culture is about 5%, carbon dioxide is transferred from the carbon dioxide cylinder C to the container storage device 10a. Is controlled to supply.
 ここで、前述のとおり、細胞密度が100万個/cm以上の高密度で培養する場合、容器収容装置10a内の酸素濃度が例えば25%~40%の狙い値になるように制御して、培養容器20a内の酸素濃度を21%に近づけることが好ましい。
 また、培養容器20a内を5%程度の低酸素濃度にして培養する場合、容器収容装置10a内の酸素濃度が例えば7%の狙い値になるように制御して、培養容器20a内の酸素濃度を5%に近づけることが好ましい。
Here, as described above, when culturing at a high density of 1 million cells / cm 2 or more, the oxygen concentration in the container accommodating device 10a is controlled so as to be a target value of, for example, 25% to 40%. , It is preferable to bring the oxygen concentration in the culture vessel 20a close to 21%.
Further, when culturing in the culture vessel 20a at a low oxygen concentration of about 5%, the oxygen concentration in the container accommodating device 10a is controlled so as to be a target value of, for example, 7%, and the oxygen concentration in the culture vessel 20a is controlled. Is preferably close to 5%.
 さらに、細胞密度が100万個/cm以上の高密度で培養する場合、容器収容装置10a内の二酸化炭素濃度が例えば3%の狙い値になるように制御して、培養容器20a内の二酸化炭素濃度を5%に近づけることが好ましく、細胞密度が10万個/cm以上の低密度で培養する場合、容器収容装置10a内の二酸化炭素濃度が例えば4.5%の狙い値になるように制御して、培養容器20a内の二酸化炭素濃度を5%に近づけることが好ましい。 Further, when culturing at a high density of 1 million cells / cm 2 or more, the carbon dioxide concentration in the container accommodating device 10a is controlled so as to be a target value of, for example, 3%, and the carbon dioxide in the culture container 20a is controlled. It is preferable to bring the carbon concentration close to 5%, and when culturing at a low density of 100,000 cells / cm 2 or more, the carbon dioxide concentration in the container accommodating device 10a should be a target value of, for example, 4.5%. It is preferable to control the carbon dioxide concentration in the culture vessel 20a to be close to 5%.
 容器収容装置10aのガス濃度制御の例として、(1)ガス濃度を通常状態で維持する場合、(2)低酸素濃度で維持する場合、(3)高酸素濃度で維持する場合の3とおりの方法を挙げることができる。 As an example of gas concentration control of the container accommodating device 10a, there are three cases: (1) maintaining the gas concentration in a normal state, (2) maintaining a low oxygen concentration, and (3) maintaining a high oxygen concentration. The method can be mentioned.
(1)ガス濃度を通常状態で維持する場合、培養容器20a内のガス濃度を例えば酸素21%、二酸化炭素5%に制御することが好ましい。
 この場合、ガス濃度制御部40aは、酸素と窒素の供給は行わず、二酸化炭素濃度取得部50aからの二酸化炭素濃度の情報にもとづき二酸化炭素を二酸化炭素ボンベCから容器収容部10aに供給して、培養容器20a内の二酸化炭素濃度が5%になるように制御することができる。
 具体的には、例えば容器収容装置10aの容量が50Lの場合、二酸化炭素ガス約2Lを容器収容部10aに供給する。
(1) When maintaining the gas concentration in a normal state, it is preferable to control the gas concentration in the culture vessel 20a to, for example, 21% oxygen and 5% carbon dioxide.
In this case, the gas concentration control unit 40a does not supply oxygen and nitrogen, but supplies carbon dioxide from the carbon dioxide cylinder C to the container storage unit 10a based on the carbon dioxide concentration information from the carbon dioxide concentration acquisition unit 50a. , The carbon dioxide concentration in the culture vessel 20a can be controlled to be 5%.
Specifically, for example, when the capacity of the container accommodating device 10a is 50 L, about 2 L of carbon dioxide gas is supplied to the container accommodating portion 10a.
(2)低酸素濃度に維持する場合、培養容器20a内のガス濃度を例えば酸素5%、二酸化炭素5%に制御することが好ましい。なお、低酸素濃度でのiPS細胞の培養によって、心筋細胞が効率的に誘導されたとの報告がある(特許第6429280号)。
 この場合、ガス濃度制御部40aは、酸素の供給は行わず、酸素濃度取得部30aからの酸素濃度の情報にもとづき窒素を窒素ボンベNから容器収容部10aに供給して、培養容器20a内の酸素濃度が5%になるように制御することができる。
(2) When maintaining a low oxygen concentration, it is preferable to control the gas concentration in the culture vessel 20a to, for example, 5% oxygen and 5% carbon dioxide. It has been reported that cardiomyocytes were efficiently induced by culturing iPS cells at a low oxygen concentration (Patent No. 6429280).
In this case, the gas concentration control unit 40a does not supply oxygen, but supplies nitrogen from the nitrogen bomb N to the container storage unit 10a based on the oxygen concentration information from the oxygen concentration acquisition unit 30a, and is in the culture container 20a. The oxygen concentration can be controlled to be 5%.
 また、二酸化炭素濃度取得部50aからの二酸化炭素濃度の情報にもとづき二酸化炭素を二酸化炭素ボンベCから容器収容部10aに供給して、培養容器20a内の二酸化炭素濃度が5%になるように制御することができる。
 具体的には、例えば容器収容装置10aの容量が50Lの場合、窒素ガス約40Lと二酸化炭素ガス約3Lを容器収容部10aに供給する。
Further, carbon dioxide is supplied from the carbon dioxide cylinder C to the container container 10a based on the information of the carbon dioxide concentration from the carbon dioxide concentration acquisition unit 50a, and the carbon dioxide concentration in the culture container 20a is controlled to be 5%. can do.
Specifically, for example, when the capacity of the container accommodating device 10a is 50 L, about 40 L of nitrogen gas and about 3 L of carbon dioxide gas are supplied to the container accommodating portion 10a.
(3)高酸素濃度に維持する場合、培養容器20a内のガス濃度を例えば酸素40%、二酸化炭素5%に制御することが好ましい。
 この場合、ガス濃度制御部40aは、窒素の供給は行わず、酸素濃度取得部30aからの酸素濃度の情報にもとづき酸素を酸素ボンベOから容器収容部10aに供給して、培養容器20a内の酸素濃度が40%になるように制御することができる。
(3) When maintaining a high oxygen concentration, it is preferable to control the gas concentration in the culture vessel 20a to, for example, 40% oxygen and 5% carbon dioxide.
In this case, the gas concentration control unit 40a does not supply nitrogen, but supplies oxygen from the oxygen cylinder O to the container storage unit 10a based on the oxygen concentration information from the oxygen concentration acquisition unit 30a, and enters the culture container 20a. The oxygen concentration can be controlled to be 40%.
 また、二酸化炭素濃度取得部50aからの二酸化炭素濃度の情報にもとづき二酸化炭素を二酸化炭素ボンベCから容器収容部10aに供給して、培養容器20a内の二酸化炭素濃度が5%になるように制御することができる。
 具体的には、例えば容器収容装置10aの容量が50Lの場合、酸素ガス約15Lと二酸化炭素ガス約3Lを容器収容部10aに供給する。
Further, carbon dioxide is supplied from the carbon dioxide cylinder C to the container container 10a based on the information of the carbon dioxide concentration from the carbon dioxide concentration acquisition unit 50a, and the carbon dioxide concentration in the culture container 20a is controlled to be 5%. can do.
Specifically, for example, when the capacity of the container accommodating device 10a is 50 L, about 15 L of oxygen gas and about 3 L of carbon dioxide gas are supplied to the container accommodating portion 10a.
 また、ガス濃度を通常状態で維持する場合、培養容器20a内の細胞密度が10万個/cm程度の低密度の場合の制御例として、例えば以下の手順を実行することができる。
(ア)酸素濃度取得部30aにより、酸素濃度が例えば19%になった(低くなった)との情報が取得される。
(イ)ガス濃度制御部40aが、この情報を酸素濃度取得部30aから入力して、酸素ボンベOから容器収容装置10aへ酸素ガスを供給して、容器収容装置10a内の酸素濃度が例えば23%の狙い値(21%+2%)になるように制御する。
Further, when the gas concentration is maintained in a normal state, the following procedure can be executed, for example, as a control example when the cell density in the culture vessel 20a is as low as about 100,000 cells / cm 2 .
(A) The oxygen concentration acquisition unit 30a acquires information that the oxygen concentration has become (decreased), for example, 19%.
(A) The gas concentration control unit 40a inputs this information from the oxygen concentration acquisition unit 30a to supply oxygen gas from the oxygen cylinder O to the container storage device 10a, and the oxygen concentration in the container storage device 10a is, for example, 23. It is controlled to be the target value of% (21% + 2%).
(ウ)二酸化炭素濃度取得部50aにより、二酸化炭素濃度が例えば5.5%になった(高くなった)との情報が取得される。
(エ)ガス濃度制御部40aが、この情報を二酸化炭素濃度取得部50aから入力して、二酸化炭素ボンベCから容器収容装置10aへの二酸化炭素ガスの供給を、容器収容装置10a内の二酸化炭素濃度が例えば4.5%の狙い値(5%-0.5%)になるように制御する。
(C) The carbon dioxide concentration acquisition unit 50a acquires information that the carbon dioxide concentration has become (increased), for example, 5.5%.
(D) The gas concentration control unit 40a inputs this information from the carbon dioxide concentration acquisition unit 50a to supply carbon dioxide gas from the carbon dioxide cylinder C to the container storage device 10a, and carbon dioxide in the container storage device 10a. The concentration is controlled to be, for example, a target value of 4.5% (5% -0.5%).
 また、ガス濃度を通常状態で維持する場合、培養容器20a内の細胞密度が200万個/cm程度の高密度の場合の制御例として、例えば以下の手順を実行することができる。
(カ)酸素濃度取得部30aにより、酸素濃度が例えば2%になった(低くなった)との情報が取得される。
(キ)ガス濃度制御部40aが、この情報を酸素濃度取得部30aから入力して、酸素ボンベOから容器収容装置10aへ酸素ガスを供給して、容器収容装置10a内の酸素濃度が例えば40%の狙い値(21%+19%)になるように制御する。
Further, when the gas concentration is maintained in a normal state, the following procedure can be executed, for example, as a control example when the cell density in the culture vessel 20a is as high as 2 million cells / cm 2 .
(F) The oxygen concentration acquisition unit 30a acquires information that the oxygen concentration has become (decreased), for example, 2%.
(G) The gas concentration control unit 40a inputs this information from the oxygen concentration acquisition unit 30a to supply oxygen gas from the oxygen cylinder O to the container storage device 10a, and the oxygen concentration in the container storage device 10a is, for example, 40. It is controlled to be the target value of% (21% + 19%).
(ク)二酸化炭素濃度取得部50aにより、二酸化炭素濃度が例えば7%になった(高くなった)との情報が取得される。
(ケ)ガス濃度制御部40aが、この情報を二酸化炭素濃度取得部50aから入力して、二酸化炭素ボンベCから容器収容装置10aへの二酸化炭素ガスの供給を、容器収容装置10a内の二酸化炭素濃度が例えば3%の狙い値(5%-2%)になるように制御する。
(H) The carbon dioxide concentration acquisition unit 50a acquires information that the carbon dioxide concentration has become (increased), for example, 7%.
(K) The gas concentration control unit 40a inputs this information from the carbon dioxide concentration acquisition unit 50a to supply carbon dioxide gas from the carbon dioxide cylinder C to the container storage device 10a, and carbon dioxide in the container storage device 10a. The concentration is controlled to be, for example, a target value of 3% (5% -2%).
 また、低酸素濃度で維持する場合、酸素濃度取得部30aにより酸素濃度が低くなったとの情報が取得されると、ガス濃度制御部40aが酸素濃度取得部30aから当該酸素濃度の情報を入力して、窒素ボンベNから容器収容装置10aへの窒素ガスの供給量を減らすことにより、容器収容装置10a内の酸素濃度が大きくなるように制御することが可能である。 Further, in the case of maintaining a low oxygen concentration, when the information that the oxygen concentration has become low is acquired by the oxygen concentration acquisition unit 30a, the gas concentration control unit 40a inputs the information of the oxygen concentration from the oxygen concentration acquisition unit 30a. Therefore, by reducing the amount of nitrogen gas supplied from the nitrogen bomb N to the container accommodating device 10a, it is possible to control the oxygen concentration in the container accommodating device 10a to increase.
 具体的には、培養容器20a内の細胞密度が10万個/cm程度の低密度の場合の制御例として、例えば以下の手順を実行することができる。
(サ)酸素濃度取得部30aにより、酸素濃度が例えば4%になった(低くなった)との情報が取得される。
(シ)ガス濃度制御部40aが、この情報を酸素濃度取得部30aから入力して、窒素ボンベNから容器収容装置10aへの窒素ガスの供給を減らして、容器収容装置10a内の酸素濃度が例えば6%の狙い値(5%+1%)になるように制御する。
Specifically, as a control example when the cell density in the culture vessel 20a is as low as 100,000 cells / cm 2 , the following procedure can be executed, for example.
(S) The oxygen concentration acquisition unit 30a acquires information that the oxygen concentration has become (decreased), for example, 4%.
(S) The gas concentration control unit 40a inputs this information from the oxygen concentration acquisition unit 30a to reduce the supply of nitrogen gas from the nitrogen cylinder N to the container storage device 10a, so that the oxygen concentration in the container storage device 10a is increased. For example, the target value of 6% (5% + 1%) is controlled.
(ス)二酸化炭素濃度取得部50aにより、二酸化炭素濃度が例えば5.5%になった(高くなった)との情報が取得される。
(セ)ガス濃度制御部40aが、この情報を二酸化炭素濃度取得部50aから入力して、二酸化炭素ボンベCから容器収容装置10aへの二酸化炭素ガスの供給を、容器収容装置10a内の二酸化炭素濃度が例えば4.5%の狙い値(5%-0.5%)になるように制御する。
(S) The carbon dioxide concentration acquisition unit 50a acquires information that the carbon dioxide concentration has become (increased), for example, 5.5%.
(C) The gas concentration control unit 40a inputs this information from the carbon dioxide concentration acquisition unit 50a to supply carbon dioxide gas from the carbon dioxide cylinder C to the container storage device 10a, and carbon dioxide in the container storage device 10a. The concentration is controlled to be, for example, a target value of 4.5% (5% -0.5%).
 また、培養容器20a内の細胞密度が200万個/cm程度の高密度の場合の制御例として、例えば以下の手順を実行することができる。
(タ)酸素濃度取得部30aにより、酸素濃度が例えば0%になった(低くなった)との情報が取得される。
(チ)ガス濃度制御部40aが、この情報を酸素濃度取得部30aから入力して、窒素ボンベNから容器収容装置10aへの窒素ガスの供給を減らして、容器収容装置10a内の酸素濃度が例えば8%の狙い値(5%+3%)になるように制御する。
Further, as a control example when the cell density in the culture vessel 20a is as high as 2 million cells / cm 2 , the following procedure can be executed, for example.
(T) The oxygen concentration acquisition unit 30a acquires information that the oxygen concentration has become (lowered), for example, 0%.
(H) The gas concentration control unit 40a inputs this information from the oxygen concentration acquisition unit 30a to reduce the supply of nitrogen gas from the nitrogen cylinder N to the container storage device 10a, so that the oxygen concentration in the container storage device 10a is increased. For example, the target value of 8% (5% + 3%) is controlled.
(ツ)二酸化炭素濃度取得部50aにより、二酸化炭素濃度が例えば7%になった(高くなった)との情報が取得される。
(テ)ガス濃度制御部40aが、この情報を二酸化炭素濃度取得部50aから入力して、二酸化炭素ボンベCから容器収容装置10aへの二酸化炭素ガスの供給を、容器収容装置10a内の二酸化炭素濃度が例えば3%の狙い値(5%-2%)になるように制御する。
(T) The carbon dioxide concentration acquisition unit 50a acquires information that the carbon dioxide concentration has become (increased), for example, 7%.
(T) The gas concentration control unit 40a inputs this information from the carbon dioxide concentration acquisition unit 50a to supply carbon dioxide gas from the carbon dioxide cylinder C to the container storage device 10a, and carbon dioxide in the container storage device 10a. The concentration is controlled to be, for example, a target value of 3% (5% -2%).
 本実施形態の細胞の製造方法は、上述した本実施形態の細胞培養システム1aを用いて、細胞を製造することを特徴とする。 The method for producing cells of the present embodiment is characterized in that cells are produced using the cell culture system 1a of the present embodiment described above.
 本実施形態のガス濃度制御方法は、第一実施形態の方法に加えて、以下の方法とすることを特徴とする。
 すなわち、本実施形態のガス濃度制御方法は、二酸化炭素濃度取得部50aが、培養容器20a内の二酸化炭素濃度を取得し、二酸化炭素濃度取得部50aに接続されたガス濃度制御部40aが、取得された二酸化炭素濃度にもとづいて、容器収容装置10aに二酸化炭素を供給する二酸化炭素供給装置Cから容器収容装置10aへの二酸化炭素供給を、容器収容装置10aにおける培養容器20aの周囲の二酸化炭素濃度が狙い値になるように制御することを特徴とする。
The gas concentration control method of the present embodiment is characterized by the following method in addition to the method of the first embodiment.
That is, in the gas concentration control method of the present embodiment, the carbon dioxide concentration acquisition unit 50a acquires the carbon dioxide concentration in the culture vessel 20a, and the gas concentration control unit 40a connected to the carbon dioxide concentration acquisition unit 50a acquires the carbon dioxide concentration. The carbon dioxide supply from the carbon dioxide supply device C that supplies carbon dioxide to the container storage device 10a to the container storage device 10a is based on the carbon dioxide concentration, and the carbon dioxide concentration around the culture container 20a in the container storage device 10a. It is characterized by controlling so that is the target value.
 このような本実施形態によれば、培養する細胞や細胞密度に応じて、容器収容装置への酸素ガスと窒素ガスと二酸化炭素ガスの供給を制御することで、容器収容装置内のガス濃度を制御することができる。このため、培養容器のガス透過性フィルムを介して容器内の酸素濃度と二酸化炭素濃度をきめ細かく適切に制御することが可能となっている。 According to the present embodiment as described above, the gas concentration in the container storage device is increased by controlling the supply of oxygen gas, nitrogen gas and carbon dioxide gas to the container storage device according to the cells to be cultured and the cell density. Can be controlled. Therefore, it is possible to finely and appropriately control the oxygen concentration and the carbon dioxide concentration in the container through the gas permeable film of the culture container.
[第三実施形態]
 本実施形態の細胞培養システムは、容器収容装置内に、培養容器を閉鎖的に収納するための内部収容装置を備え、内部収容装置内のガス濃度を制御して細胞培養を行う構成としている点で第二実施形態と相違する。その他の点については、以下に説明する点を除いて、第二実施形態と同様である。
[Third Embodiment]
The cell culture system of the present embodiment is provided with an internal storage device for closedly storing the culture container in the container storage device, and is configured to control the gas concentration in the internal storage device to perform cell culture. It differs from the second embodiment. Other points are the same as those of the second embodiment except for the points described below.
 具体的には、図3に示すように、本実施形態の細胞培養システム1bは、容器収容装置10b、酸素濃度取得部30b、ガス濃度制御部40b、二酸化炭素濃度取得部50b、酸素ボンベO、窒素ボンベN、及び二酸化炭素ボンベCを備えている。
 また、容器収容装置10b内には内部収容装置12bが備えられ、培養容器20bは、この内部収容装置12b内に閉鎖的に収容されて、細胞培養に用いられる。
Specifically, as shown in FIG. 3, the cell culture system 1b of the present embodiment includes a container accommodating device 10b, an oxygen concentration acquisition unit 30b, a gas concentration control unit 40b, a carbon dioxide concentration acquisition unit 50b, an oxygen cylinder O, and the like. It is equipped with a nitrogen cylinder N and a carbon dioxide cylinder C.
Further, an internal storage device 12b is provided in the container storage device 10b, and the culture container 20b is closedly housed in the internal storage device 12b and used for cell culture.
 内部収容装置12bとしては、例えば小型のガス制御用チャンバなどを用いることができる。
 内部収容装置12bには、酸素ボンベO(酸素供給装置)と窒素ボンベN(窒素供給装置)と二酸化炭素ボンベC(二酸化炭素供給装置)からそれぞれ酸素ガス、窒素ガス、二酸化炭素ガスが供給されることにより、その内部のガス濃度が制御されて、培養容器20bの周囲のガス濃度を調整することが可能になっている。
As the internal accommodating device 12b, for example, a small gas control chamber or the like can be used.
Oxygen gas, nitrogen gas, and carbon dioxide gas are supplied to the internal accommodating device 12b from an oxygen cylinder O (oxygen supply device), a nitrogen cylinder N (nitrogen supply device), and a carbon dioxide cylinder C (carbon dioxide supply device), respectively. As a result, the gas concentration inside the cylinder is controlled, and the gas concentration around the culture vessel 20b can be adjusted.
 内部収容装置12bには、酸素ガスを供給する酸素ボンベOと窒素ガスを供給する窒素ボンベNと二酸化炭素ガスを供給する二酸化炭素ボンベCがそれぞれバルブを介して接続されており、ガス濃度制御部40bの制御によって各バルブの開閉動作が制御され、各ガスボンベからの内部収容装置12bへのガスの供給が制御されて、内部収容装置12b内の酸素濃度と二酸化炭素濃度を調整することが可能になっている。 An oxygen cylinder O for supplying oxygen gas, a nitrogen cylinder N for supplying nitrogen gas, and a carbon dioxide cylinder C for supplying carbon dioxide gas are connected to the internal accommodating device 12b via valves, respectively, and a gas concentration control unit is provided. The opening / closing operation of each valve is controlled by the control of 40b, the supply of gas from each gas cylinder to the internal storage device 12b is controlled, and it is possible to adjust the oxygen concentration and the carbon dioxide concentration in the internal storage device 12b. It has become.
 このような本実施形態の細胞培養システム及びガス濃度制御方法によれば、容器収容装置10bよりも容量の小さい内部収容装置12bを用いてその内部のガス濃度の制御を行うようにすることで、第二実施形態の細胞培養システムよりもガス消費量を低減することが可能である。 According to the cell culture system and the gas concentration control method of the present embodiment as described above, the gas concentration inside the container is controlled by using the internal storage device 12b having a capacity smaller than that of the container storage device 10b. It is possible to reduce gas consumption as compared with the cell culture system of the second embodiment.
[第四実施形態]
 本実施形態の細胞培養システムは、容器収容装置内に、培養容器を閉鎖的に収納するための内部収容装置を複数個備え、それぞれの内部収容装置内のガス濃度を制御して細胞培養を行う構成としている点で第二実施形態と相違する。その他の点については、以下に説明する点を除いて、第二実施形態と同様である。
[Fourth Embodiment]
The cell culture system of the present embodiment is provided with a plurality of internal storage devices for closedly storing the culture container in the container storage device, and cell culture is performed by controlling the gas concentration in each internal storage device. It differs from the second embodiment in that it has a configuration. Other points are the same as those of the second embodiment except for the points described below.
 具体的には、図4に示すように、本実施形態の細胞培養システム1cは、容器収容装置10c、酸素濃度取得部30c、ガス濃度制御部40c、二酸化炭素濃度取得部50c、酸素ボンベO、窒素ボンベN、及び二酸化炭素ボンベCを備えている。
 また、容器収容装置10c内には内部収容装置12c-1,12c-2,12c-3が備えられている。そして、各内部収容装置内にそれぞれ培養容器20c-1,20c-2,20c-3が閉鎖的に収容されて、細胞培養に用いられる。なお、容器収容装置10c内における内部収容装置の個数は限定されず、2個でも4個以上であってもよい。
Specifically, as shown in FIG. 4, the cell culture system 1c of the present embodiment includes a container accommodating device 10c, an oxygen concentration acquisition unit 30c, a gas concentration control unit 40c, a carbon dioxide concentration acquisition unit 50c, an oxygen cylinder O, and the like. It is equipped with a nitrogen cylinder N and a carbon dioxide cylinder C.
Further, the container accommodating device 10c is provided with internal accommodating devices 12c-1, 12c-2, 12c-3. Then, the culture vessels 20c-1, 20c-2, and 20c-3 are closedly housed in each internal storage device and used for cell culture. The number of internal storage devices in the container storage device 10c is not limited, and may be two or four or more.
 内部収容装置12c-1~12c-3としては、それぞれ例えば小型のガス制御用チャンバなどを用いることができる。
 内部収容装置12c-1~12c-3には、酸素ボンベO(酸素供給装置)と窒素ボンベN(窒素供給装置)と二酸化炭素ボンベC(二酸化炭素供給装置)からそれぞれ酸素ガス、窒素ガス、二酸化炭素ガスが供給されることにより、その内部のガス濃度が制御されて、各培養容器20c-1~20c-3の周囲のガス濃度を個別に調整することが可能になっている。
As the internal accommodating devices 12c-1 to 12c-3, for example, a small gas control chamber or the like can be used.
The internal accommodating devices 12c-1 to 12c-3 are provided with oxygen gas, nitrogen gas, and carbon dioxide from the oxygen cylinder O (oxygen supply device), the nitrogen cylinder N (nitrogen supply device), and the carbon dioxide cylinder C (carbon dioxide supply device), respectively. By supplying the carbon gas, the gas concentration inside the carbon gas is controlled, and it is possible to individually adjust the gas concentration around each of the culture containers 20c-1 to 20c-3.
 内部収容装置12c-1~12c-3には、酸素ガスを供給する酸素ボンベOと窒素ガスを供給する窒素ボンベNと二酸化炭素ガスを供給する二酸化炭素ボンベCがそれぞれバルブを介して接続されており、ガス濃度制御部40cの制御によって各バルブの開閉動作が制御され、各ガスボンベからの内部収容装置12c-1~12c-3へのガスの供給が制御されて、内部収容装置12c-1~12c-3内の酸素濃度と二酸化炭素濃度をそれぞれ調整することが可能になっている。 Oxygen cylinder O for supplying oxygen gas, nitrogen cylinder N for supplying nitrogen gas, and carbon dioxide cylinder C for supplying carbon dioxide gas are connected to the internal accommodating devices 12c-1 to 12c-3 via valves, respectively. The opening / closing operation of each valve is controlled by the control of the gas concentration control unit 40c, the supply of gas from each gas cylinder to the internal accommodating devices 12c-1 to 12c-3 is controlled, and the internal accommodating devices 12c-1 to 12c-1 to It is possible to adjust the oxygen concentration and the carbon dioxide concentration in 12c-3, respectively.
 このような本実施形態の細胞培養システム及びガス濃度制御方法によれば、容器収容装置10c内に内部収容装置12cを複数個備えて、それぞれの内部収容装置12cに培養容器20cを収容して細胞培養を行うことで、個々の培養容器20cに対して個別にガス制御を行うことが可能である。 According to the cell culture system and the gas concentration control method of the present embodiment as described above, a plurality of internal storage devices 12c are provided in the container storage device 10c, and the culture container 20c is housed in each internal storage device 12c to accommodate cells. By culturing, it is possible to individually control the gas for each culture container 20c.
 以下、本発明の実施形態に係る細胞培養システム、細胞の製造方法、及びガス濃度制御方法の効果を確認するために行った試験について説明する。 Hereinafter, the tests conducted to confirm the effects of the cell culture system, the cell production method, and the gas concentration control method according to the embodiment of the present invention will be described.
[試験1]
 まず、本実施形態の細胞培養システム及びガス濃度制御方法により高密度培養を行った場合に、培養容器内の酸素濃度を好適に制御できるかを確認するための試験を行った。
 具体的には、培養容器として、厚み110μmの直鎖状低密度ポリエチレンからなり、外形のサイズが120mm×65mm、培養空間の底面積が48cmである培養バッグ(東洋製罐グループホールディングス株式会社製)を準備した。この培養バッグに培養液としてAlyS505N-0(株式会社細胞科学研究所製)にFBS2%を添加したものを48ml充填し、試験細胞としてJurkat(ヒト白血病T細胞由来の細胞株)を200万個/cmの高密度で播種した。
[Test 1]
First, a test was conducted to confirm whether the oxygen concentration in the culture vessel could be appropriately controlled when high-density culture was performed by the cell culture system and the gas concentration control method of the present embodiment.
Specifically, as a culture container, a culture bag made of linear low-density polyethylene having a thickness of 110 μm, an outer size of 120 mm × 65 mm, and a bottom area of the culture space of 48 cm 2 (manufactured by Toyo Kan Group Holdings Co., Ltd.). ) Was prepared. This culture bag is filled with 48 ml of AlyS505N-0 (manufactured by Cell Science Laboratory Co., Ltd.) containing 2% FBS as a culture solution, and 2 million Jurkat (cell line derived from human leukemia T cells) as test cells / The seeds were sown at a high density of cm 2 .
 また、この培養バッグ内に非接触式酸素センサ(PreSens社,Oxy-4)を配設し、非接触式酸素センサを酸素濃度取得部に接続した。また、酸素濃度取得部とガス濃度制御部を接続して、ガス濃度制御部により酸素ボンベOからCOインキュベータ(PHC株式会社,型式MCO-5M-PJ)への酸素供給を制御可能とした。 In addition, a non-contact oxygen sensor (PreSens, Oxy-4) was arranged in this culture bag, and the non-contact oxygen sensor was connected to the oxygen concentration acquisition unit. Further, the oxygen concentration acquisition unit and the gas concentration control unit are connected, and the oxygen supply from the oxygen cylinder O to the CO 2 incubator (PHC Corporation, model MCO-5M-PJ) can be controlled by the gas concentration control unit.
 そして、この培養バッグを、COインキュベータの載置台に配置して閉鎖的に収容し、インキュベータ内の酸素濃度を大気中の酸素濃度である21%のままの状態で、37℃で細胞培養を開始すると共に、非接触式酸素センサから酸素濃度取得部に入力された酸素濃度の計測を開始した。 Then, this culture bag is placed on a mounting table of a CO 2 incubator and housed in a closed manner, and cell culture is performed at 37 ° C. with the oxygen concentration in the incubator remaining at 21%, which is the oxygen concentration in the atmosphere. At the same time, the measurement of the oxygen concentration input to the oxygen concentration acquisition unit from the non-contact oxygen sensor was started.
 酸素濃度が10%程度の状態が維持された測定開始後約190分の時点において、ガス濃度制御部によりインキュベータ内の酸素濃度を33%の狙い値に上昇させるように制御(酸素濃度の設定値を21%から33%に変更)して、酸素ボンベから容器収容装置へ酸素ガスの供給を行った。培養バッグ内の酸素濃度の変化を図3に示す。 Approximately 190 minutes after the start of measurement when the oxygen concentration was maintained at about 10%, the gas concentration control unit controlled the oxygen concentration in the incubator to increase to the target value of 33% (oxygen concentration set value). Was changed from 21% to 33%), and oxygen gas was supplied from the oxygen cylinder to the container accommodating device. The change in oxygen concentration in the culture bag is shown in FIG.
 同図に示されるように、細胞を高密度で培養した結果、培養容器内の酸素濃度は10%程度に低下し、効率的な培養を行うことができない濃度となった。その後、上記のようにインキュベータ内に酸素ガスを供給することによって、細胞の酸素消費と培養容器へのガス透過の平衡が保たれた状態にすることができ、培養容器内の酸素濃度を21%に適切に維持することができた。 As shown in the figure, as a result of culturing the cells at high density, the oxygen concentration in the culture vessel decreased to about 10%, which was a concentration at which efficient culture could not be performed. After that, by supplying oxygen gas into the incubator as described above, the equilibrium between the oxygen consumption of the cells and the gas permeation into the culture vessel can be maintained, and the oxygen concentration in the culture vessel is 21%. I was able to maintain it properly.
[試験2]
 次に、本実施形態の細胞培養システム及びガス濃度制御方法により高密度培養を行った場合に、細胞の培養効率が向上するかを確認するための試験を行った。
 具体的には、培養容器として、厚み110μmの直鎖状低密度ポリエチレンからなり、外形のサイズが120mm×65mm、培養空間の底面積が48cmである培養バッグ(東洋製罐グループホールディングス株式会社製)を2つ準備した。
 それぞれの培養バッグに培養液としてAlyS505N-0(株式会社細胞科学研究所製)にFBS2%を添加したものを48ml充填し、試験細胞としてJurkat(ヒト白血病T細胞由来の細胞株)を300万個/cmの高密度で播種した。
[Test 2]
Next, a test was conducted to confirm whether the cell culture efficiency was improved when high-density culture was performed by the cell culture system and the gas concentration control method of the present embodiment.
Specifically, as a culture container, a culture bag made of linear low-density polyethylene having a thickness of 110 μm, an outer size of 120 mm × 65 mm, and a bottom area of the culture space of 48 cm 2 (manufactured by Toyo Kan Group Holdings Co., Ltd.). ) Was prepared.
Each culture bag was filled with 48 ml of AlyS505N-0 (manufactured by Cell Science Laboratory Co., Ltd.) containing 2% FBS as a culture solution, and 3 million Jurkat (cell line derived from human leukemia T cells) as test cells. The seeds were sown at a high density of / cm 2 .
 そして、一方の培養バッグを、COインキュベータの載置台に配置して閉鎖的に収容し、試験1と同様に、ガス濃度制御部により酸素ボンベOからCOインキュベータへの酸素供給を制御可能とし、37℃で細胞培養を行った。
 このとき、ガス濃度制御部によりインキュベータ内の酸素濃度を35%の狙い値に上昇させるように制御(酸素濃度の設定値を21%から35%に変更)して、酸素ボンベOから容器収容装置へ酸素ガスの供給を行った。(実施例1)。
Then, one of the culture bags is placed on the mounting table of the CO 2 incubator and housed in a closed manner, and the oxygen supply from the oxygen cylinder O to the CO 2 incubator can be controlled by the gas concentration control unit as in Test 1. , Cell culture was performed at 37 ° C.
At this time, the gas concentration control unit controls the oxygen concentration in the incubator to increase to the target value of 35% (changes the oxygen concentration setting value from 21% to 35%), and the oxygen cylinder O is used as a container accommodating device. Oxygen gas was supplied to. (Example 1).
 また、他方の培養バッグ内を、COインキュベータの載置台に配置して閉鎖的に収容し、インキュベータ内の酸素濃度を大気中の酸素濃度である21%のままの状態で、37℃で細胞培養を行った(比較例1)。
 そして、これらの培養バッグを用いて、2回/日で培養液を全量交換し、3日間培養を行った。培養バッグ内の細胞密度の変化を図4に示す。
In addition, the cells in the other culture bag were placed on a mounting table of a CO 2 incubator and housed in a closed manner, and the cells in the incubator remained at 21%, which is the oxygen concentration in the atmosphere, at 37 ° C. Culturing was performed (Comparative Example 1).
Then, using these culture bags, the entire amount of the culture solution was exchanged twice a day, and the cells were cultured for 3 days. The change in cell density in the culture bag is shown in FIG.
 同図に示されるように、培養3日後において、実施例1の培養容器内の酸素密度が820万個/cm程度あるのに対し、比較例1の培養容器内の酸素密度が645万個/cm程度であり、実施例1は比較例1に対して、細胞の増殖効率が30%近く向上したことが分かった。 As shown in the figure, after 3 days of culturing, the oxygen density in the culture vessel of Example 1 was about 8.2 million / cm2 , whereas the oxygen density in the culture vessel of Comparative Example 1 was 6.45 million. It was about / cm2 , and it was found that the cell proliferation efficiency of Example 1 was improved by nearly 30% as compared with Comparative Example 1.
 本発明は、以上の実施形態及び実施例に限定されるものではなく、本発明の範囲内において、種々の変更実施が可能であることは言うまでもない。例えば、ガス濃度の具体的な制御内容は、例示したものに限定されず、培養の目的に応じて適宜変更することが可能である。 It goes without saying that the present invention is not limited to the above embodiments and examples, and various modifications can be made within the scope of the present invention. For example, the specific control content of the gas concentration is not limited to the illustrated one, and can be appropriately changed according to the purpose of the culture.
 本発明は、細胞培養バッグを用いて細胞を高密度で大量培養する場合などに好適に利用することが可能である。 The present invention can be suitably used when cells are mass-cultured at high density using a cell culture bag.
 この明細書に記載の文献及び本願のパリ優先の基礎となる日本出願明細書の内容を全てここに援用する。 The documents described in this specification and the contents of the Japanese application specification, which is the basis of the priority given to Paris in the present application, are all incorporated herein by reference.
 1,1a,1b,1c 細胞培養システム
 10,10a,10b,10c 容器収容装置
 11,11a 載置台
 12b,12c-1~12c-3 内部収容装置
 20,20a,20b,20c-1~20c-3 培養容器
 21,21a 培養部
 22,22a ポート
 30,30a,30b,30c 酸素濃度取得部
 31,31a 酸素濃度センサ
 40,40a,40b,40c ガス濃度制御部
 50a,50b,50c 二酸化炭素濃度取得部
 51a 二酸化炭素濃度センサ
 O 酸素ボンベ(酸素供給装置)
 N 窒素ボンベ(窒素供給装置)
 C 二酸化炭素ボンベ(二酸化炭素供給装置)
1,1a, 1b, 1c Cell culture system 10,10a, 10b, 10c Container storage device 11,11a Mounting table 12b, 12c-1 to 12c-3 Internal storage device 20,20a, 20b, 20c-1 to 20c-3 Culture container 21, 21a Culture section 22, 22a Port 30, 30a, 30b, 30c Oxygen concentration acquisition section 31, 31a Oxygen concentration sensor 40, 40a, 40b, 40c Gas concentration control section 50a, 50b, 50c Carbon dioxide concentration acquisition section 51a Carbon dioxide concentration sensor O Oxygen cylinder (oxygen supply device)
N Nitrogen cylinder (nitrogen supply device)
C carbon dioxide cylinder (carbon dioxide supply device)

Claims (12)

  1.  ガス透過性を有する閉鎖系の培養容器に充填された培養液中のガス濃度を制御する細胞培養システムであって、
     前記培養容器を閉鎖的に収納して、前記培養容器の周囲のガス濃度を変化させる容器収容装置と、
     前記培養容器内の酸素濃度を取得する酸素濃度取得部と、
     前記容器収容装置に酸素を供給可能に配設された酸素供給装置と、
     前記酸素濃度取得部に接続され、取得された前記酸素濃度にもとづき前記酸素供給装置から前記容器収容装置への酸素供給を制御するガス濃度制御部と、を備えた
     ことを特徴とする細胞培養システム。
    A cell culture system that controls the gas concentration in a culture solution filled in a closed culture vessel with gas permeability.
    A container accommodating device that closely stores the culture container and changes the gas concentration around the culture container.
    An oxygen concentration acquisition unit that acquires the oxygen concentration in the culture vessel,
    An oxygen supply device arranged so as to be able to supply oxygen to the container storage device,
    A cell culture system including a gas concentration control unit connected to the oxygen concentration acquisition unit and controlling oxygen supply from the oxygen supply device to the container storage device based on the acquired oxygen concentration. ..
  2.  前記容器収容装置に窒素を供給可能に配設された窒素供給装置を備え、
     前記ガス濃度制御部が、取得された前記酸素濃度にもとづき前記窒素供給装置から前記容器収容装置への窒素供給を制御する
     ことを特徴とする請求項1記載の細胞培養システム。
    The container accommodating device is provided with a nitrogen supply device arranged so as to be able to supply nitrogen.
    The cell culture system according to claim 1, wherein the gas concentration control unit controls the supply of nitrogen from the nitrogen supply device to the container storage device based on the acquired oxygen concentration.
  3.  前記培養容器内の二酸化炭素濃度を取得する二酸化炭素濃度取得部と、
     前記容器収容装置に二酸化炭素を供給可能に配設された二酸化炭素供給装置を備え、
     前記ガス濃度制御部が、前記二酸化炭素濃度取得部に接続され、取得された前記二酸化炭素濃度にもとづき前記二酸化炭素供給装置から前記容器収容装置への二酸化炭素供給を制御する
     ことを特徴とする請求項1又は2記載の細胞培養システム。
    A carbon dioxide concentration acquisition unit that acquires the carbon dioxide concentration in the culture vessel,
    The container accommodating device is provided with a carbon dioxide supply device arranged so as to be able to supply carbon dioxide.
    A claim characterized in that the gas concentration control unit is connected to the carbon dioxide concentration acquisition unit and controls the supply of carbon dioxide from the carbon dioxide supply device to the container storage device based on the acquired carbon dioxide concentration. Item 2. The cell culture system according to Item 1 or 2.
  4.  前記培養容器を備え、
     前記培養容器に当該培養容器内の二酸化炭素濃度を測定する二酸化炭素濃度センサが配設され、前記二酸化炭素濃度センサが前記二酸化炭素濃度取得部に接続され、
     前記二酸化炭素濃度取得部が、前記二酸化炭素濃度センサからの入力情報にもとづき前記培養容器内の二酸化炭素濃度を取得する
     ことを特徴とする請求項3記載の細胞培養システム。
    Provided with the culture vessel
    A carbon dioxide concentration sensor for measuring the carbon dioxide concentration in the culture container is arranged in the culture container, and the carbon dioxide concentration sensor is connected to the carbon dioxide concentration acquisition unit.
    The cell culture system according to claim 3, wherein the carbon dioxide concentration acquisition unit acquires the carbon dioxide concentration in the culture vessel based on the input information from the carbon dioxide concentration sensor.
  5.  前記培養容器を備え、
     前記培養容器に当該培養容器内の酸素濃度を測定する酸素濃度センサが配設され、前記酸素濃度センサが前記酸素濃度取得部に接続され、
     前記酸素濃度取得部が、前記酸素濃度センサからの入力情報にもとづき前記培養容器内の酸素濃度を取得する
     ことを特徴とする請求項1~4のいずれかに記載の細胞培養システム。
    Provided with the culture vessel
    An oxygen concentration sensor for measuring the oxygen concentration in the culture container is provided in the culture container, and the oxygen concentration sensor is connected to the oxygen concentration acquisition unit.
    The cell culture system according to any one of claims 1 to 4, wherein the oxygen concentration acquisition unit acquires the oxygen concentration in the culture vessel based on the input information from the oxygen concentration sensor.
  6.  前記培養容器を備え、
     前記酸素濃度取得部に前記培養容器内の細胞を撮影して得られた画像を前記酸素濃度取得部に入力するカメラが接続され、
     前記酸素濃度取得部が、前記画像における細胞の占有面積にもとづき細胞数を算出して、得られた細胞数にもとづき前記培養容器内の酸素濃度を算出する
     ことを特徴とする請求項1~4のいずれかに記載の細胞培養システム。
    Provided with the culture vessel
    A camera for inputting an image obtained by photographing cells in the culture vessel to the oxygen concentration acquisition unit is connected to the oxygen concentration acquisition unit.
    Claims 1 to 4 are characterized in that the oxygen concentration acquisition unit calculates the number of cells based on the occupied area of cells in the image, and calculates the oxygen concentration in the culture vessel based on the obtained number of cells. The cell culture system according to any one of.
  7.  前記培養容器を備え、
     前記酸素濃度取得部が、前記培養容器による細胞の培養時間にもとづき前記培養容器内の細胞数を算出して、得られた細胞数にもとづき前記培養容器内の酸素濃度を算出する
     ことを特徴とする請求項1~4のいずれかに記載の細胞培養システム。
    Provided with the culture vessel
    The oxygen concentration acquisition unit calculates the number of cells in the culture vessel based on the cell culture time in the culture vessel, and calculates the oxygen concentration in the culture vessel based on the obtained number of cells. The cell culture system according to any one of claims 1 to 4.
  8.  前記ガス濃度制御部が、前記容器収容装置における前記培養容器の周囲の酸素濃度と、前記培養容器内の酸素濃度との差が、5%以上に維持されるように、前記酸素供給装置から前記容器収容装置への酸素供給を制御する
     ことを特徴とする請求項1~7のいずれかに記載の細胞培養システム。
    From the oxygen supply device, the gas concentration control unit can maintain the difference between the oxygen concentration around the culture vessel in the container accommodating device and the oxygen concentration in the culture vessel at 5% or more. The cell culture system according to any one of claims 1 to 7, wherein the oxygen supply to the container accommodating device is controlled.
  9.  請求項1~8のいずれかに記載の細胞培養システムを用いて細胞を培養することを特徴とする細胞の製造方法。 A method for producing cells, which comprises culturing cells using the cell culture system according to any one of claims 1 to 8.
  10.  ガス透過性を有する閉鎖系の培養容器に充填された培養液中のガス濃度を制御する細胞培養におけるガス濃度制御方法であって、
     前記培養容器を当該培養容器の周囲のガス濃度を変化させる容器収容装置に閉鎖的に収納し、
     酸素濃度取得部が、前記培養容器内の酸素濃度を取得し、
     前記酸素濃度取得部に接続されたガス濃度制御部が、取得された前記酸素濃度にもとづいて、前記容器収容装置に酸素を供給する酸素供給装置から前記容器収容装置への酸素供給を、前記容器収容装置における前記培養容器の周囲の酸素濃度が前記培養容器内の酸素濃度より高い狙い値になるように制御する
     ことを特徴とするガス濃度制御方法。
    A gas concentration control method in cell culture that controls the gas concentration in a culture solution filled in a closed culture vessel having gas permeability.
    The culture container is closedly stored in a container storage device that changes the gas concentration around the culture container.
    The oxygen concentration acquisition unit acquires the oxygen concentration in the culture vessel and obtains the oxygen concentration.
    The gas concentration control unit connected to the oxygen concentration acquisition unit supplies oxygen from the oxygen supply device that supplies oxygen to the container storage device to the container storage device based on the acquired oxygen concentration. A gas concentration control method characterized in that the oxygen concentration around the culture vessel in the accommodating device is controlled to be a target value higher than the oxygen concentration in the culture vessel.
  11.  前記ガス濃度制御部が、取得された前記酸素濃度にもとづいて、前記容器収容装置に窒素を供給する窒素供給装置から前記容器収容装置への窒素供給を、前記容器収容装置における前記培養容器の周囲の酸素濃度が前記培養容器内の酸素濃度より高い狙い値になるように制御する
     ことを特徴とする請求項10記載のガス濃度制御方法。
    Based on the acquired oxygen concentration, the gas concentration control unit supplies nitrogen from the nitrogen supply device that supplies nitrogen to the container storage device to the container storage device around the culture container in the container storage device. The gas concentration control method according to claim 10, further comprising controlling the oxygen concentration of the above to a target value higher than the oxygen concentration in the culture vessel.
  12.  二酸化炭素濃度取得部が、前記培養容器内の二酸化炭素濃度を取得し、
     前記二酸化炭素濃度取得部に接続された前記ガス濃度制御部が、取得された前記二酸化炭素濃度にもとづいて、前記容器収容装置に二酸化炭素を供給する二酸化炭素供給装置から前記容器収容装置への二酸化炭素供給を、前記容器収容装置における前記培養容器の周囲の二酸化炭素濃度が前記培養容器内の二酸化炭素濃度より低い狙い値になるように制御する
     ことを特徴とする請求項10又は11記載のガス濃度制御方法。
     
    The carbon dioxide concentration acquisition unit acquires the carbon dioxide concentration in the culture vessel and obtains the carbon dioxide concentration.
    The gas concentration control unit connected to the carbon dioxide concentration acquisition unit supplies carbon dioxide to the container storage device based on the acquired carbon dioxide concentration, and the carbon dioxide from the carbon dioxide supply device to the container storage device. The gas according to claim 10 or 11, wherein the carbon supply is controlled so that the carbon dioxide concentration around the culture vessel in the container accommodating device is controlled to be a target value lower than the carbon dioxide concentration in the culture vessel. Concentration control method.
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