WO2022022583A1 - Engineering machine - Google Patents

Engineering machine Download PDF

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Publication number
WO2022022583A1
WO2022022583A1 PCT/CN2021/108994 CN2021108994W WO2022022583A1 WO 2022022583 A1 WO2022022583 A1 WO 2022022583A1 CN 2021108994 W CN2021108994 W CN 2021108994W WO 2022022583 A1 WO2022022583 A1 WO 2022022583A1
Authority
WO
WIPO (PCT)
Prior art keywords
control device
construction machine
electric cylinder
frame
electrically connected
Prior art date
Application number
PCT/CN2021/108994
Other languages
French (fr)
Chinese (zh)
Inventor
易琅琳
Original Assignee
四川鼎鸿智电装备科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 四川鼎鸿智电装备科技有限公司 filed Critical 四川鼎鸿智电装备科技有限公司
Publication of WO2022022583A1 publication Critical patent/WO2022022583A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/28Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/2025Particular purposes of control systems not otherwise provided for
    • E02F9/205Remotely operated machines, e.g. unmanned vehicles
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/2058Electric or electro-mechanical or mechanical control devices of vehicle sub-units
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/2058Electric or electro-mechanical or mechanical control devices of vehicle sub-units
    • E02F9/2062Control of propulsion units
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/2058Electric or electro-mechanical or mechanical control devices of vehicle sub-units
    • E02F9/2062Control of propulsion units
    • E02F9/2075Control of propulsion units of the hybrid type
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/2058Electric or electro-mechanical or mechanical control devices of vehicle sub-units
    • E02F9/2091Control of energy storage means for electrical energy, e.g. battery or capacitors

Definitions

  • the present application relates to the technical field of construction machinery, in particular to a construction machinery.
  • Construction machinery generally includes loaders, excavators, bulldozers, etc., which are widely used in many fields such as urban construction, mining, disaster relief and national defense.
  • Existing construction machinery generally uses diesel engines as power to drive the hydraulic drive system and transmission system of the construction machinery to make the construction machinery move and work.
  • the embodiment of the present application provides a construction machine, which aims to solve the problem of high energy consumption of the existing construction machine and the pollution of the environment caused by the exhaust gas, so as to realize the energy saving and emission reduction of the construction machine.
  • the embodiment of the present application provides a construction machine, and the construction machine includes:
  • a traveling device including a vehicle frame, on which a wheel and a driving mechanism connected to the wheel are arranged;
  • a working device comprising a working module connected with the frame, and an electric cylinder assembly connected with the working module and driving the working module to move;
  • a power device is arranged on the frame, the power device includes a generator set and a power storage device, the generator set is electrically connected to the power storage device, and supplies power to the power storage device; the generator set is connected to the power storage device.
  • the drive mechanism and the electric cylinder assembly are electrically connected, and the power storage device is electrically connected with the drive mechanism and the electric cylinder assembly;
  • a first control device provided on the vehicle frame, the first control device is electrically connected to the drive mechanism, the electric cylinder assembly, the generator set and the power storage device, the first control device for controlling at least one of the generator set and the power storage device to supply power to the drive mechanism and the electric cylinder assembly.
  • the generator set includes an LNG engine, and a generator connected to an output of the LNG engine.
  • the power plant further includes a liquid storage tank supported on the frame, and an outlet of the liquid storage tank is connected to the LNG engine through a pipeline.
  • the first control device is configured to control the generator set to charge the power storage device when the output power of the generator set is greater than the load power of the driving mechanism and the electric cylinder assembly .
  • the first control device is configured to control the power storage device to send the power to the drive mechanism and the electric cylinder assembly when the output power of the generator set is less than the load power of the drive mechanism and the electric cylinder assembly.
  • the electric cylinder assembly is powered.
  • a plurality of wheels are provided on the frame, and the driving mechanism includes a plurality of first driving motors disposed on the frame, and a plurality of first driving motors electrically connected to the plurality of first driving motors
  • the plurality of first drive motors and the plurality of wheels are equal in number and are connected in one-to-one correspondence.
  • the second control device is electrically connected to the generator set, the power storage device, and the first control device
  • the construction machine further includes a first control device that is electrically connected to the second control device.
  • a detection device the first detection device is used to detect the running state of the first drive motor, and output a corresponding first state signal;
  • the second control device is configured to receive the first state signal and the first control signal output by the first control device, and control the generator set and the generator set according to the first state signal and the first control signal. The amount of power supplied by at least one of the power storage devices to the first drive motor.
  • the first detection device includes a plurality of first encoders electrically connected to the plurality of first drive motors in a one-to-one correspondence, the plurality of first encoders and the second control device In electrical connection, the second control device receives the first feedback signals of the plurality of first encoders, and determines the running state of the traveling device according to the first feedback signals.
  • the working module includes a bucket, a flip arm and a lift arm
  • the electric cylinder assembly includes a first electric cylinder and a second electric cylinder, and one end of the flip arm is hinged to the bucket, The other end is hinged with the first electric cylinder; one end of the lift arm is hinged with the bucket, and the other end is hinged with the frame;
  • the first electric cylinder includes a first ball screw pair and a second drive motor, one end of the first ball screw pair is hinged on the frame, and the other end is connected to the end of the turning arm away from the bucket, the second driving motor is connected with the first ball screw pair, and drives the first ball screw pair to operate;
  • the second electric cylinder includes a second ball screw pair and a third drive motor.
  • One end of the second ball screw pair is hinged to the frame, and the other end is connected to the middle of the lift arm.
  • Three drive motors are connected with the second ball screw pair and drive the second ball screw pair to operate.
  • the electric cylinder assembly further includes a third control device electrically connected to the first control device, and a second detection device electrically connected to the third control device, the third control device is electrically connected to the generator set, the power storage device, the second drive motor and the third drive motor, and the second detection device is used to detect the second drive motor and the third drive motor The running state is detected, and the corresponding second state signal is output;
  • the third control device is configured to receive the second state signal and the second control signal output by the first control device, and control the generator set and the generator set according to the second state signal and the second control signal.
  • the second detection device includes a second encoder electrically connected to the second drive motor, the second encoder is electrically connected to the third control device, the third control device It is used for receiving the first sub-feedback signal of the second encoder, and determining the operating state of the flip arm according to the first sub-feedback signal.
  • the second detection device includes a third encoder electrically connected to the third drive motor, the third encoder is electrically connected to the third control device, and the third control device for receiving the second sub-feedback signal fed back by the third encoder, and determining the operating state of the lift arm according to the second sub-feedback signal.
  • the second drive motor includes a servo motor or a stepper motor
  • the third drive motor includes a servo motor or a stepper motor.
  • the working module includes two lifting arms, the two lifting arms are arranged side by side, one end of the two lifting arms is hinged with the front end of the frame, and the two lifting arms are hinged with the front end of the frame.
  • the other end of the lift arm is hinged with the bucket, and the middle parts of the two lift arms are connected together by a connecting part.
  • the middle portion of the flip arm is hinged with the connecting portion.
  • the frame of the traveling device includes a third electric cylinder, and a first frame and a second frame that are hinged to each other, and the first frame and the second frame are respectively connected with
  • the wheel and the working device are connected with the first frame, one end of the third electric cylinder is hinged with the first frame, and the other end is hinged with the second frame, so as to drive the first frame.
  • a frame rotates relative to the second frame.
  • the third electric cylinder includes a lead screw hinged between the first frame and the second frame, a fourth lead screw connected to the lead screw and driving the lead screw to extend and retract a drive motor, and a fifth control device electrically connected to the fourth drive motor, the first control device, the generator set of the power plant, and the power storage device, the fifth control device for receiving the first control device A third control signal output by a control device to make the traveling device turn a preset angle, and according to the third control signal, the power supply amount provided by the power device to the fourth driving motor is controlled.
  • the number of the third electric cylinders may be two, and the two third electric cylinders are distributed on opposite sides of the hinge point of the first frame and the second frame.
  • the construction machine includes a fourth control device electrically connected to the driving mechanism, the electric cylinder assembly and the first control device, and an environmental detection device electrically connected to the fourth control device device, navigation and positioning device and state detection device;
  • the environment detection device is used to collect the environmental information of the construction machinery, and transmit the environmental information to the fourth control device, and the fourth control device determines the environment around the construction machinery according to the environmental information ;
  • the navigation and positioning device is used to detect the position information of the construction machine, and transmit the position information to the fourth control device, and the fourth control device determines the position of the construction machine according to the position information;
  • the state detection device is used to detect the state information of the driving mechanism and the electric cylinder assembly, and transmit the state information to the fourth control device, and the fourth control device determines the state information according to the state information. the operating state of the drive mechanism and the electric cylinder assembly;
  • the fourth control device is used for receiving an operation instruction, and according to the operation instruction, the surrounding environment of the construction machine, the position of the construction machine, and the operating state of the drive mechanism and the electric cylinder assembly, output corresponding
  • the third control signal is sent to the first control device, so that the first control device controls at least one of the generator set and the power storage device to supply power to the driving mechanism and the electric cylinder assembly.
  • the construction machine further includes a remote control device
  • the remote control device includes a VR integrated device and a control device
  • the control device is electrically connected to the VR integrated device
  • the control device is connected to the fourth control device.
  • the device is wirelessly connected, and the fourth control device transmits the surrounding environment of the construction machine, the position of the construction machine, and the operating state of the drive mechanism and the electric cylinder assembly to the VR integration through the control device equipment, and display in the VR integrated equipment;
  • the control equipment is further configured to receive the operation instruction output by the VR integrated equipment, and transmit the operation instruction to the fourth control device.
  • the construction machinery provided by this application makes the power device include a generator set and a power storage device.
  • the electrical energy generated by the generator set is greater than the electrical energy consumed by the electric cylinder and the driving mechanism, the excess electrical energy can be stored in the power storage device.
  • the first control device can control the electrical storage device to supply power to the electric cylinder assembly and the driving mechanism, thereby improving the energy utilization rate of the power device and reducing the power consumption.
  • the energy consumption of the device is reduced, the amount of exhaust gas emitted by the construction machinery is reduced, and the energy saving and emission reduction of the construction machinery is realized.
  • FIG. 1 is a schematic structural diagram of an embodiment of a construction machine provided by an embodiment of the present application.
  • Fig. 2 is the side view of construction machinery in Fig. 1;
  • FIG. 3 is a schematic structural diagram of an embodiment of a working device provided by an embodiment of the present application.
  • FIG. 4 is a schematic structural diagram of an embodiment of an electric cylinder provided by an embodiment of the application.
  • FIG. 5 is a schematic structural diagram of a first ball screw pair provided by an embodiment of the application.
  • FIG. 6 is a schematic structural diagram of an embodiment of an intelligent system provided by an embodiment of the present application.
  • FIG. 7 is a diagram of a circuit connection and a mechanical connection relationship between components of a construction machine provided in an embodiment of the present application.
  • Construction machinery 100 construction machinery body 110; traveling device 111; frame 1111; wheels 1112; support device 1113; arm 1131; flip arm 1132; bucket 1133; connecting part 1134; connecting rod 1135; electric cylinder assembly 114; first electric cylinder 1141; second electric cylinder 1142; first ball screw pair 1143; screw 1144; end cap 1145; nut 1146; ball 1147; second drive motor 1148; second ball screw pair 1149; third drive motor 1150; second encoder 1151; fourth drive motor 1152; first drive motor 1153; first control device 116; second control device 117; power distribution device 118; third control device 119; intelligent system 120; fourth control device 121; environment detection device 122; second ultrasonic radar 1223; camera 1224; The ultrasonic radar 1226; the navigation and positioning device 123; the satellite navigation component 1231; the inertial navigation component 1232; the state detection device 124;
  • first and second are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, features defined as “first”, “second” may expressly or implicitly include one or more of said features. In the description of the present application, “plurality” means two or more, unless otherwise expressly and specifically defined.
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection, electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements relation.
  • installed should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection, electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements relation.
  • a first feature "on” or “under” a second feature may include direct contact between the first and second features, or may include the first and second features Not directly but through additional features between them.
  • the first feature being “above”, “over” and “above” the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
  • the first feature is “below”, “below” and “below” the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
  • An embodiment of the present application provides a construction machine, which includes a construction machine body, a power device and a first control device disposed on the construction machine body, and the first control device is used to control the power device to drive components of the construction machine body Electric power is provided to make each driving component drive the corresponding mechanism to move.
  • the construction machine body, the power device and the first control device of the construction machine are described in detail below.
  • the construction machine body 110 may include a traveling device 111 and a working device 112 , and the traveling device 111 includes a frame 1111 .
  • the frame 1111 is provided with wheels 1112 and a drive mechanism connected to the wheels 1112 .
  • the working device 112 includes a working module 113 connected with the frame 1111 , and an electric cylinder assembly 114 connected with the working module 113 and driving the working module 113 to move.
  • the power device 126 and the first control device 116 are both arranged on the frame 1111 of the traveling device 111.
  • the power device 126 includes a generator set and a power storage device.
  • the generator set is connected to the power storage device and supplies power to the power storage device; the generator set is connected to the power storage device.
  • the drive mechanism is electrically connected to the electric cylinder assembly 114, the power storage device is also electrically connected to the drive mechanism and the electric cylinder assembly 114, and the first control device 116 is electrically connected to the drive mechanism, the electric cylinder assembly 114, the generator set and the power storage device.
  • the control device 116 is used to control at least one of the generator set and the power storage device to supply power to the drive mechanism and the electric cylinder assembly 114 .
  • the construction machine 100 provided by the present application makes the power device 126 include a generator set and a power storage device.
  • the power storage device stores more electric energy, or the electric power required by the electric cylinder and the driving mechanism is larger
  • the first control device 116 can control the power storage device to supply power to the electric cylinder assembly 114 and the driving mechanism, thereby improving the power device 126
  • the energy utilization rate is improved, the energy consumption of the power device 126 is reduced, the exhaust gas amount emitted by the construction machinery 100 is reduced, and the energy saving and emission reduction of the construction machinery 100 is realized.
  • the frame 1111 may be provided with a plurality of wheels 1112
  • the driving mechanism includes a plurality of first driving motors 1153 disposed on the frame 1111 , and a second driving motor 1153 electrically connected to the plurality of first driving motors 1153 .
  • the control device 117, the plurality of first drive motors 1153 and the plurality of wheels 1112 are equal in number and are connected in one-to-one correspondence, when the first control device 116 controls at least one of the generator set and the power storage device to supply power to the drive mechanism, the first The second control device 117 can precisely control the number of rotations, the rotation speed and the rotation acceleration of each first driving motor 1153 by controlling the power supply provided by the power device 126 to each first driving motor 1153, thereby realizing Precise control of the number of revolutions, rotational speed and rotational acceleration of each wheel 1112 , thereby realizing precise control of the travel distance, travel speed and travel acceleration of the travel device 111 .
  • the power supply amount may include power supply voltage, power supply current, power supply duration, and the like.
  • the second control device 117 is electrically connected to the first control device 116 and the generator set and the power storage device of the power device 126.
  • the second control The device 117 receives the first control signal, and controls the power supply provided by the power device 126 to each of the first drive motors 1153 according to the first control signal, thereby realizing the driving distance, driving speed and driving acceleration of the driving device 111 precise control.
  • the second control device 117 can be directly electrically connected to the generator set and the power storage device of the power device 126 , or can be indirectly electrically connected to the generator set and the power storage device of the power device 126 through the first control device 116 .
  • the number of wheels 1112 of the traveling device 111 is 4, the number of the first drive motors 1153 is also 4, and the 4 first drive motors 1153 are connected to the 4 wheels 1112 through the 4 speed reducers in one-to-one correspondence, and the second control device 117 is connected with 4 first drive motors 1153, by controlling the number of turns, rotational speed and rotational acceleration of the shafts of the 4 first drive motors 1153, the number of turns and rotational speed of the wheels 1112 can be controlled, and then the driving device can be precisely controlled 111's driving distance, driving speed and driving acceleration.
  • the construction machine 100 may further include a first detection device (not shown in the figure) electrically connected to the second control device 117 , and the first detection device is used to perform the operation state of the first drive motor 1153 . Detect and output the corresponding first state signal; the second control device 117 is configured to receive the first state signal and the first control signal output by the first control device 116, and control power generation according to the first state signal and the first control signal The amount of power supplied to the first drive motor 1153 by at least one of the unit and the power storage device.
  • a first detection device (not shown in the figure) electrically connected to the second control device 117 , and the first detection device is used to perform the operation state of the first drive motor 1153 . Detect and output the corresponding first state signal; the second control device 117 is configured to receive the first state signal and the first control signal output by the first control device 116, and control power generation according to the first state signal and the first control signal The amount of power supplied to the first drive motor 1153 by at least one of the unit and the power
  • the second control device 117 can determine the real-time working state of the first drive motor 1153 according to the first state signal output by the first detection device, so as to detect the real-time working state of the first drive motor 1153 in the generator set and the power storage device. At least one power supply amount provided to the first drive motor 1153 is adjusted in real time, so as to further improve the control accuracy of the number of rotations, the rotation speed and the rotation acceleration of the first drive motor 1153, thereby improving the driving distance and driving distance of the driving device 111. Speed and acceleration control accuracy.
  • the first detection device may include a plurality of first encoders electrically connected to the plurality of first drive motors 1153 in a one-to-one correspondence, the plurality of first encoders are electrically connected to the second control device 117 , and the second control device 117 The first feedback signals of the plurality of first encoders are received, and the operating state of the traveling device 111 is determined according to the first feedback signals.
  • the operating state of the traveling device 111 may include traveling distance, traveling speed, and traveling acceleration.
  • the first drive motor 1153 can be one of the types of motors commonly used at present, such as a servo motor, a stepping motor, etc.
  • the first encoder can be one of the types of encoders commonly used at present, such as an absolute value Encoders, incremental encoders, resolvers, etc. This embodiment does not limit the types of the first drive motor 1153 and the first encoder.
  • the first driving motor 1153 is generally connected to the wheel 1112 through a reducer.
  • the first driving motor 1153 rotates, it will drive the wheel 1112 to rotate, and the number of rotations, rotation speed and rotation acceleration of the first driving motor 1153
  • the ratio of the number of revolutions, the rotational speed and the rotational acceleration of the corresponding wheel 1112 is fixed. Therefore, after the number of revolutions, the rotational speed and the rotational acceleration of the first drive motor 1153 are determined, the number of revolutions, the rotational speed and the rotational acceleration of the wheel 1112 can be calculated. From the speed and rotational acceleration, the travel distance, travel speed, and travel acceleration of the travel device 111 are calculated.
  • the first encoder corresponding to the first drive motor 1153 starts to monitor the working state of the first drive motor 1153 in real time, and feeds back the monitored working state parameters to the second drive motor 1153.
  • the working state of the control device 117 may be the actual number of turns, the actual rotational speed, and the actual rotational acceleration of the first drive motor 1153 .
  • the second control device 117 After the second control device 117 receives the feedback signal of the first encoder, it analyzes the feedback signal, and calculates the actual operating state of the traveling device 111 through relevant calculation and conversion.
  • the actual operating state here may include the traveling device 111 actual driving distance, actual driving speed, actual driving acceleration, etc.
  • the frame 1111 of the traveling device 111 may include a third electric cylinder (not shown in the figure), and a first frame 1115 and a second frame 1116 that are hinged with each other.
  • the first frame 1115 and the second frame 1116 are respectively connected with wheels 1112, the working device 112 is connected with the first frame 1115, one end of the third electric cylinder is hinged with the first frame 1115, and the other end is connected with the second frame 1116 is hinged to drive the first frame 1115 to rotate relative to the second frame 1116 . Therefore, the traveling device 111 can precisely control the rotation angle of the first frame 1115 relative to the second frame 1116 by controlling the expansion and contraction of the third electric cylinder during the traveling process, thereby accurately controlling the traveling device 111 during traveling. the turning angle.
  • the third electric cylinder may include a lead screw hinged between the first frame 1115 and the second frame 1116, a fourth drive motor 1152 connected with the lead screw and driving the lead screw to extend and retract, and a lead screw connected to the fourth drive motor 1152 , the first control device 116 , the fifth control device 125 electrically connected to the generator set of the power device 126 and the power storage device, the fifth control device 125 is used to receive the output of the first control device 116 to make the traveling device 111 turn a preset angle and control the power supply provided by the power device 126 to the fourth drive motor 1152 according to the third control signal, thereby realizing precise control of the turning angle, turning speed and turning acceleration of the traveling device 111 .
  • the fifth control device 125 can be directly electrically connected to the generator set and the power storage device of the power device 126 , or can be indirectly electrically connected to the generator set and the power storage device of the power device 126 through the first control device 116 .
  • the construction machine 100 may further include a third detection device (not shown in the figure), the third detection device is used to detect the third electric cylinder and output a corresponding third signal; the fifth control device 125
  • the power unit 126 and the power unit 126 are respectively electrically connected to the third electric cylinder, and the fifth control unit 125 is configured to receive the third signal and control the power supply amount provided by the power unit 126 to the third electric cylinder according to the third signal.
  • the third detection device transmits the detection result to the fifth control device 125 as a third signal.
  • the fifth control device 125 can determine the current state of the third electric cylinder according to the third signal, and then perform more precise control on the amount of electricity provided by the electric power supply device to the third electric cylinder, so that the third electric cylinder
  • the first frame 1115 is driven to rotate relative to the second frame 1116 by an accurate rotation preset angle.
  • the third detection device may include a fourth encoder electrically connected to the fourth drive motor 1152, the fourth encoder is electrically connected to the fifth control device 125, and the fifth control device 125 receives the fourth feedback from the fourth encoder signal, and according to the fourth feedback signal, the number of revolutions, the rotational speed and the rotational acceleration of the fourth driving motor 1152 are calculated, and then the rotation angle of the first frame 1115 relative to the second frame 1116 is determined.
  • the number of the third electric cylinders may be two, and the two third electric cylinders are distributed on opposite sides of the hinge point of the first frame 1115 and the second frame 1116 to improve the third electric cylinder The force applied to the first frame 1115 and the second frame 1116 .
  • the third detection device includes two fourth encoders electrically connected to the fifth control device 125, and the two fourth encoders are electrically connected to the fourth drive motors 1152 of the two third electric cylinders to The state of the fourth drive motor 1152 is detected.
  • the working module 113 of the working device 112 may include a bucket 1133 , a turning arm 1132 and a lifting arm 1131 , wherein the bucket 1133 is used to realize loading and unloading of materials; turning The arm 1132 is used to load the material into the bucket 1133 or pour out the material from the bucket 1133.
  • One end of the flip arm 1132 is hinged to the bucket 1133, and the other end is hinged to the first electric cylinder 1141; the lift arm 1131 is used to realize When the bucket 1133 is lifted or lowered, one end of the lift arm 1131 is hinged to the bucket 1133 , and the other end is hinged to the frame 1111 .
  • the electric cylinder assembly 114 of the working device 112 may include a first electric cylinder 1141 and a second electric cylinder 1142.
  • the first electric cylinder 1141 is hinged between the turning arm 1132 and the frame 1111, and is used to drive the bucket 1133 to turn over through the turning arm 1132 ;
  • the second electric cylinder 1142 is hinged between the lift arm 1131 and the frame 1111 for driving the bucket 1133 to rise or fall through the lift arm 1131 .
  • the first electric cylinder 1141 may include a first ball screw pair 1143 and a second drive motor 1148.
  • One end of the first ball screw pair 1143 is hinged on the frame 1111, and the other end is connected to the turning arm 1132 away from
  • the second drive motor 1148 is connected to the first ball screw pair 1143 and drives the first ball screw pair 1143 to operate
  • the second electric cylinder 1142 may include a second ball screw pair 1149 and a third drive Motor 1150, one end of the second ball screw pair 1149 is hinged on the frame 1111, the other end is connected to the middle of the lift arm 1131, the third driving motor 1150 is connected with the second ball screw pair 1149, and drives the second ball screw Vice 1149 operates.
  • the first ball screw pair 1143 and the second ball screw pair 1149 have the same structure.
  • the first ball screw pair 1143 includes a screw 1144 , an end The cover 1145, the nut 1146, the ball 1147, the end cover 1145 and the nut 1146 are sleeved on the screw 1144, and the screw 1144, the nut 1146 and the end cover 1145 are all provided with spiral grooves, and these grooves are combined to form the ball 1147 circulation A channel in which the balls 1147 roll cyclically.
  • the nut 1146 is connected with the components that need to perform linear reciprocating motion.
  • the rotation of the screw 1144 drives the nut 1146 to perform linear reciprocating motion, thereby driving the components to perform linear reciprocating motion.
  • the first electric cylinder 1141 and the second electric cylinder 1142 in the working device 112 both use a ball screw pair as the transmission pair, which is beneficial to reduce the driving torque of the transmission pair, so that the first electric cylinder 1141 drives the overturning arm 1132 to realize the overturning of the bucket 1133 And the second electric cylinder 1142 drives the lift arm 1131 to improve the transmission efficiency when the bucket 1133 is lifted or lowered.
  • the first electric cylinder 1141 and the second electric cylinder 1142 have a large heat generation rate during operation. It is beneficial to improve the transmission efficiency.
  • the number of the lift arms 1131 and the second electric cylinders 1142 is two, because the second ball screw pair 1149 has smooth operation, eliminates the axial clearance and makes Therefore, when a plurality of electric cylinders using a ball screw pair are used to drive the same device or a plurality of identical components, good synchronization performance can be obtained, and the working efficiency of the working device 112 is improved.
  • the electric cylinder assembly 114 may further include a third control device 119 electrically connected to the first control device 116, and a second detection device (not shown in the figure) electrically connected to the third control device 119,
  • the third control device 119 is electrically connected to the second drive motor 1148 , the third drive motor 1150 , as well as the generator set and the power storage device of the power device 126 , and the second detection device is used to detect the second drive motor 1148 and the third drive motor 1150 .
  • the third control device 119 is used for receiving the second state signal and the second control signal output by the first control device 116 to control the operation of the working device 112, and according to the second control device 116
  • the status signal and the second control signal control the amount of power supplied to the second electric cylinder 1142 and the third electric cylinder by at least one of the generator set and the power storage device.
  • the third control device 119 can determine the real-time working states of the second drive motor 1148 and the third drive motor 1150 according to the second state signal output by the second detection device, so as to detect the generator set.
  • the amount of power supplied to the second drive motor 1148 and the third drive motor 1150 by at least one of the power storage device and the power storage device is adjusted in real time, so as to further improve the number of rotations, the rotation speed and the speed of the second drive motor 1148 and the third drive motor 1150.
  • the control precision of the rotational acceleration further improves the control precision of the rotational angle, rotational speed and rotational acceleration of the flip arm 1132 and the lift arm 1131 .
  • the second detection device may include a second encoder 1151 electrically connected to the second drive motor 1148 (as shown in FIG. 4 ), and a third encoder electrically connected to the third drive motor 1150 , the second encoder
  • the encoder 1151 and the third encoder are respectively electrically connected to the third control device 119, and the third control device 119 can receive the first sub-feedback signal of the second encoder 1151 and determine the operating state of the flip arm 1132 according to the first sub-feedback signal .
  • the third control device 119 may also receive the second sub-feedback signal fed back by the third encoder, and determine the operating state of the lift arm 1131 according to the second sub-feedback signal.
  • the operating state of the inversion arm 1132 may include the inversion angle, inversion speed and inversion acceleration of the inversion arm 1132 .
  • the operating state of the lift arm 1131 may include a lift angle, a lift speed, and a lift acceleration of the lift arm 1131 .
  • the types of the second drive motor 1148 and the third drive motor 1150 can be servo motors, stepping motors, etc., and the types of the second encoder 1151 and the third encoder can refer to the type of the first encoder described above, here No longer.
  • the second drive motor 1148 is generally connected to the first ball screw pair 1143 through a reducer.
  • the second drive motor 1148 rotates, it will drive the first ball screw pair 1143 to expand and contract, and the second drive motor 1148
  • the ratio of the number of rotations, rotation speed and rotation acceleration corresponding to the telescopic length, telescopic speed and telescopic acceleration of the first ball screw pair 1143 is fixed. Therefore, when the number of rotations, rotation speed and rotation acceleration of the second drive motor 1148 After determination, the telescopic length, telescopic speed and telescopic acceleration of the first ball screw pair 1143 can be calculated, and then the inversion, inversion speed and inversion acceleration of the inversion arm 1132 can be calculated.
  • the working state of the third control device 119 may be the actual number of turns, the actual rotational speed, the actual rotational acceleration, and the like of the second driving motor 1148 .
  • the third control device 119 After receiving the feedback signal from the second encoder 1151, the third control device 119 analyzes the feedback signal, and calculates the actual operating state of the flip arm 1132 through related operations and conversions.
  • the actual operating state here may include the flip arm 1132's actual flip angle, actual flip speed, actual flip acceleration, etc.
  • the manner in which the third control device 119 determines the operation state of the lift arm 1131 according to the second sub-feedback signal is basically the same as the manner in which the control device determines the operation state of the flip arm 1132 according to the first sub-feedback signal, and will not be repeated here.
  • the construction machine 100 is a loader
  • the working module 113 of the working device 112 includes two lift arms 1131 , a flip arm 1132 and a bucket 1133 , and the two lift arms 1131 are arranged side by side, and One end of the two lift arms 1131 is hinged with the front end of the frame 1111, the other end of the two lift arms 1131 is hinged with the bucket 1133, the middle parts of the two lift arms 1131 are connected together by the connecting part 1134, and the The middle part is hinged with the connecting part 1134 , and one end of the turning arm 1132 is hinged with the bucket 1133 through the connecting rod 1135 .
  • One end of the first electric cylinder 1141 is hinged with the front end of the frame 1111, and the other end is hinged with the other end of the flip arm 1132.
  • the number of the second electric cylinders 1142 is two, and the two second electric cylinders 1142 are located at the Below the two lift arms 1131 , one end of the two second electric cylinders 1142 is hinged with the front end of the frame 1111 , and the other ends of the two second electric cylinders 1142 are respectively connected to the lower part of the middle of the two lift arms 1131 . Hinged together.
  • the construction machine 100 may also be an excavator, a bulldozer, etc.
  • Different types of construction machines 100 also have different structures of the traveling device 111 and the working device 112 .
  • the traveling device 111 of the construction machine 100 may include a chassis, a frame assembly, a central swivel joint, etc. disposed on the chassis, and the working device 112 may include a boom, and Buckets on the arm, etc.
  • the generator set may include liquefied natural gas (Liquefied Natural Gas (LNG) engine, and a generator connected to the output end of the LNG engine, the LNG engine drives the crankshaft to rotate by burning LNG, and then the crankshaft drives the generator to rotate and generate electricity, and the electricity generated by the generator is in the control device. Under control, it is transmitted to the power storage device, the drive mechanism or the electric cylinder assembly 114 . Since the main component of LNG is methane, it not only releases a large amount of heat after combustion, but also the exhaust gas after combustion is mainly water and carbon dioxide, which pollutes the environment very little.
  • LNG liquefied Natural Gas
  • the power unit 126 also includes a liquid storage tank supported on the frame 1111, and LNG is stored in the liquid storage tank, and the outlet of the liquid storage tank is connected to the LNG engine through a pipeline, so as to provide the LNG engine with LNG .
  • the generator set may also include a diesel engine and a generator connected to the output end of the diesel engine.
  • the generator set may also include a gasoline engine and a generator connected to the output end of the gasoline engine.
  • the power storage device can be a super capacitor, lithium battery, lead battery, etc.
  • the power storage device can also be provided with a plug electrically connected to the power storage device on the driving device 111, and the plug is used to connect with the market. It is electrically connected to charge the power storage device through the commercial power, thereby reducing the use of fuel and further improving the energy saving and environmental protection effect of construction machinery.
  • the construction machine 100 may further include an intelligent system 120 , and the intelligent system 120 is used to acquire the surrounding environment of the construction machine 100 and control the automatic operation of the construction machine 100 according to the surrounding environment of the construction machine 100 , so as to realize the long-term operation of the construction machine 100, improve the use efficiency of the construction machine 100, and prevent the working environment of the construction machine 100 from affecting the physical and mental health of the operator.
  • the intelligent system 120 is used to acquire the surrounding environment of the construction machine 100 and control the automatic operation of the construction machine 100 according to the surrounding environment of the construction machine 100 , so as to realize the long-term operation of the construction machine 100, improve the use efficiency of the construction machine 100, and prevent the working environment of the construction machine 100 from affecting the physical and mental health of the operator.
  • the intelligent system 120 may include a fourth control device 121 electrically connected to the driving mechanism, the electric cylinder assembly 114 and the first control device 116 , and an environment detection device 122 , a navigation and positioning device 123 , and an environment detection device 122 electrically connected to the fourth control device 121 .
  • the state detection device 124; the environment detection device 122 is used to collect the environmental information of the construction machinery 100, and transmit the environmental information to the fourth control device 121, and the fourth control device 121 determines the environment around the construction machinery 100 according to the environmental information;
  • the navigation and positioning device 123 is used to detect the position information of the construction machine 100, and transmit the position information to the fourth control device 121, and the fourth control device 121 determines the position of the construction machine 100 according to the position information;
  • the state detection device 124 is used to detect the driving device 111 and the working state information of the device 112, and transmit the state information to the fourth control device 121, the state detection device 124 may include the above-mentioned first detection device and second detection device, and the fourth control device 121 determines the driving mechanism and the electric cylinder according to the state information
  • the operation state of the assembly 114; the fourth control device 121 is used to receive the operation instruction, and according to the operation instruction, the surrounding environment of the construction machine 100, the position of the construction machine 100 and the operation
  • the construction machinery 100 collects the environmental information of the construction machinery 100 through the environmental detection device 122, detects the position information of the construction machinery 100 through the navigation and positioning device 123, and then transmits the environmental information and position information of the construction machinery 100 to the first Fourth control device 121, the fourth control device 121 determines the surrounding environment of the construction machine 100 and the position of the construction machine 100 according to the information; after that, the fourth control device 121 determines the driving mechanism and the driving mechanism of the construction machine 100 through the state detection device 124.
  • the operating state of the electric cylinder assembly 114 and output corresponding control signals according to the current operating state of the driving mechanism and the electric cylinder assembly 114, so that the traveling device 111 of the construction machine 100 can automatically travel in the surrounding environment, and the working device 112 is in the surrounding environment.
  • Automatic work in the environment of the construction machine 100 so as to realize the automatic operation of the construction machine 100, so that the construction machine 100 does not need the operator to operate on the spot, thereby avoiding the operation environment of the construction machine 100 from affecting the physical and mental health of the operator.
  • the fourth control device 121 may include a first control module
  • the environment detection device 122 may include a work environment detection module and an obstacle detection module electrically connected to the first control module of the fourth control device 121 , wherein, The working environment detection module is used to collect the working environment information of the construction machine 100, and transmit the working environment information to the first control module of the fourth control device 121; the obstacle detection module is used to collect the obstacle information around the construction machine 100, and The obstacle information is transmitted to the first control module of the fourth control device 121 ; the first control module determines the surrounding environment of the construction machine 100 according to the working environment information and the obstacle information.
  • the environment detection device 122 provided in this embodiment of the present application detects the work environment information around the construction machine 100 through the work environment detection module, and detects the obstacle information around the construction machine 100 through the obstacle detection module.
  • the control module determines the work environment and obstacles around the construction machine 100 according to the work environment information and the obstacle information, and uses the work environment and obstacles around the construction machine 100 as the surrounding environment of the construction machine 100, so that the intelligent system 120 can control the project
  • the traveling device 111 of the machine 100 can automatically travel and avoid obstacles in the work environment.
  • the first control module of the fourth control device 121, the working environment detection module and the obstacle detection module can all be connected through a controller area network (Controller Area Network).
  • Area Network CAN
  • CAN belongs to bus type serial communication network
  • CAN bus structure is generally divided into two layers: physical layer and data link layer (including logical link control sublayer and media access control sublayer), Because the controller area network communication mode has the advantages of reliability, real-time and flexibility, CAN communication is adopted between the working environment monitoring systems of the construction machinery 100, so that the communication between the various components of the working environment monitoring system is more stable and reliable.
  • the working environment detection module may include a 3D map construction component electrically connected to the first control module of the fourth control device 121, the 3D map construction component is used to collect 3D terrain information of the working environment of the construction machine 100, and The 3D terrain information is transmitted to the first control module, and then the first control module determines a 3D map of the working environment of the construction machine 100 according to the received 3D terrain information. After the first control module determines the 3D map around the construction machine 100 through the 3D map construction component, it can effectively plan a suitable driving route according to the 3D map, and control the driving device 111 to travel according to the driving route.
  • the 3D map construction component may include a lidar group (not shown in the figure) and a camera group (not shown in the figure) electrically connected to the first control module, and the lidar group and the camera group are provided on the traveling device 111
  • the top of the lidar group is used to scan the distance information and angle information of the surrounding environmental objects of the construction machinery 100, and transmit the distance information and angle information to the first control module
  • the camera group is used to collect the image information of the surrounding environmental objects of the construction machinery 100 , and transmit the image information to the first control module
  • the first control module determines the 3D map of the working environment of the construction machine 100 according to the distance information, the angle information and the image information. Since the top of the construction machine 100 has few obstacles and a high height, a wide field of view is provided for the lidar group and the camera group, which reduces the blind area of the field of vision, thereby effectively improving the imaging effect.
  • the objects in the surrounding environment of the construction machine 100 refer to objects such as trees and soil slopes in the surrounding environment of the construction machine 100 .
  • the lidar group has the advantages of high spatial resolution and high ranging accuracy, it can accurately detect the position and shape of objects in the surrounding environment of the construction machinery 100 .
  • the image information of the objects in the surrounding environment of the construction machine 100 collected by the camera group can accurately identify the types of objects in the surrounding environment of the construction machine 100. Therefore, the first control module in this application uses the objects collected by the lidar group.
  • the distance information and angle information obtained from the camera group and the image information collected by the camera group can be gathered together, and a 3D topographic map of the working environment of the construction machinery 100 can be constructed more accurately.
  • a liftable supporting device 1113 is provided on the top of the construction machine 100 , a pan/tilt 1114 is provided above the supporting device 1113 , and a lidar group and a camera group are provided On the pan/tilt 1114, the pan/tilt 1114 has a shock absorption function, and the liftable support device 1113 is electrically controlled.
  • the construction machine 100 can adjust the height of the liftable support device 1113 according to requirements, thereby adjusting the lidar group and The height of the camera group to adjust the scanning range of the lidar group and the shooting range of the camera group.
  • the laser radar is a radar system that emits a laser beam to detect the position, velocity and other characteristic quantities of the target. Its working principle is to transmit a detection signal (laser beam) to the target, and then compare the received signal (target echo) reflected from the target with the transmitted signal, and after proper processing, the relevant information of the target can be obtained, such as Target distance, azimuth, altitude, speed, attitude, and even shape and other parameters, the working principle of lidar is very similar to that of radar, using laser as the signal source, the pulsed laser emitted by the laser hits trees, roads, bridges and trees on the ground. On the building, scattering is caused, and part of the light wave will be reflected on the receiver of the lidar.
  • the distance from the lidar to the target point can be obtained.
  • the pulsed laser continuously scans the target, and the target can be obtained. After the data of all the target points on the target point is used for imaging processing, an accurate three-dimensional stereo image can be obtained.
  • the camera group may generally include a plurality of cameras, and the plurality of cameras may be 3 or 5, and the specific number thereof is not limited herein.
  • the working environment detection module may also include a working medium sensing component electrically connected to the first control module, the working medium sensing component is used to detect the distance information of the working medium, and transmit the distance information to the first control module, the first control module The module determines the relative position of the working medium according to the distance information, so that the first control module controls the working device 112 of the construction machine 100 to accurately process the working medium.
  • the working medium refers to the working object of the construction machine 100.
  • the type of the construction machine 100 may vary depending on the type of the working medium. For example, when the construction machine 100 is a loader, the working medium includes stones, mounds, etc. , when the construction machine 100 is a bulldozer, the working medium is a mound or other structures.
  • the working medium sensing component may include a second ultrasonic radar 1223 disposed on the front side of the construction machine 100 , and the second ultrasonic radar 1223 is used to detect distance information of the working medium.
  • the second ultrasonic radar 1223 By arranging the second ultrasonic radar 1223 in front of the construction machine 100, the position information of the working medium on the front side of the construction machine 100 can be effectively detected, so that the position and state of the construction machine 100 can be adjusted according to the position information of the working medium.
  • the construction machine 100 is automatically moved to the vicinity of the work medium and the work medium is processed.
  • the second ultrasonic radars 1223 can also be added to the rear and both sides of the construction machinery 100, that is, the number of the second ultrasonic radars 1223 is multiple and distributed around the construction machinery 100, so that it can be comprehensively
  • the information related to the working medium around the construction machine 100 can be obtained by the method, and then the obtained information about the working medium around the construction machine 100 can be sent to the first control module, and the first control module can be used.
  • the terrain information is combined to plan the operation path, thereby optimizing the operation efficiency.
  • the above-mentioned operating environment detection module may include both a 3D map construction component and an operation medium sensing component, or only one of the two, which may be determined according to the actual use environment of the construction machine 100 .
  • the 3D terrain of the working environment can be constructed in advance to obtain the 3D terrain information of the current working environment.
  • the 3D map can be directly transmitted to the first control module without additionally setting the 3D map construction component.
  • the construction machine 100 can directly transmit the relevant information of the working medium to the first control module during the operation, without the need for additional settings. Job Media Awareness Component.
  • the obstacle detection module may include a plurality of cameras 1224 electrically connected to the first control module and installed around the construction machinery 100 , and the plurality of cameras 1224 are used to collect the construction machinery 100
  • the image information of the surrounding obstacles is transmitted, and the image information of the obstacles is transmitted to the first control module, and the first control module determines the distance, type and shape of the obstacles around the construction machine 100 according to the image information of the obstacles. Since the construction machine 100 is widely used in construction engineering, transportation, agriculture, forestry and water conservancy and other fields, its actual operating environment is different when used in different fields. Various building materials may be stored nearby.
  • the surrounding environment may be potholes, surrounding or pond farmland, and the corresponding obstacles in different application scenarios are also different. Therefore, it is particularly important to accurately identify obstacles.
  • the real-shot images around the construction machine 100 can be obtained in all directions, which greatly improves the The detection range of obstacles reduces the collision probability between the construction machinery 100 and obstacles.
  • the obstacle detection module may further include a plurality of millimeter-wave radars 1225 electrically connected to the first control module and installed around the construction machine 100 .
  • the plurality of millimeter-wave radars 1225 are used for Detect the distance, position and motion status of obstacles around the construction machinery 100.
  • the construction machinery 100 will generate a large amount of gray layers in the actual operation project. When the amount of gray layers reaches a certain level, the functions of the visual sensing devices such as the camera group on the construction machinery 100 will be affected.
  • Millimeter wave radar 1225 using the millimeter wave radar 1225's strong ability to penetrate fog, smoke, dust and strong anti-interference ability, effectively improves the collision avoidance and obstacle avoidance in special situations, thereby improving the intelligent operation of construction machinery 100. safety.
  • the obstacle detection module may further include a plurality of first ultrasonic radars 1226 electrically connected to the first control module and installed around the construction machine 100 .
  • the plurality of first ultrasonic radars 1226 It is used to detect the distance and position of obstacles around the construction machine 100 . Because the first ultrasonic radar 1226 has the characteristics of strong penetrating ability, small attenuation, strong reflection ability, insensitivity to light, color, and electromagnetic field, and not easily affected by bad weather, etc., it can effectively detect the obstacles around the construction machinery 100. Detection, avoid being affected by dust, light, etc., so as to improve the safety of intelligent operation of construction machinery 100.
  • the first ultrasonic radar 1226 and the second ultrasonic radar 1223 may be the same ultrasonic radar or different ultrasonic radars. Of course, the former can reduce the cost of the construction machine 100 .
  • the obstacle detection module in this application may include both the millimeter-wave radar 1225 and the first ultrasonic radar 1226, or only one of the millimeter-wave radar 1225 and the first ultrasonic radar 1226. Of course, the former can pass The millimeter-wave radar 1225 detects obstacles within a range of 200 meters, and detects close-range obstacles through the first ultrasonic radar 1226 , so as to more accurately detect obstacles near the construction machinery 100 .
  • the number of the first control modules in this application may be one or more, for example: the number of the first control modules may be one, the laser radar group, the camera group and the second ultrasonic radar 1223 of the working environment detection module, Sensors such as the camera 1224 , the millimeter wave radar 1225 and the first ultrasonic radar 1226 of the obstacle detection module are all electrically connected to the first detection module.
  • the number of the first control modules may be more than one, the lidar group, the camera group and the second ultrasonic radar 1223 of the working environment detection module, and the camera 1224, the millimeter-wave radar 1225 and the first ultrasonic radar of the obstacle detection module Sensors such as the radar 1226 are each electrically connected to different first control modules.
  • the fourth control device 121 may include a second control module
  • the navigation and positioning device 123 may include a navigation module disposed on the construction machine body 110
  • the navigation module is electrically connected to the second control module
  • the navigation module is used for
  • the position information of the construction machine 100 is collected, and the position information is sent to the second control module, so that the second control module determines the position of the construction machine 100 according to the position information.
  • the second control module can accurately acquire the position of the construction machine 100 through the navigation module, so that the second control module can accurately control the driving direction and the driving distance of the driving device 111 .
  • the navigation module may include a satellite navigation component 1231, an inertial navigation component 1232 and a visual odometer component (not shown in the figure) electrically connected to the second control module; the satellite navigation component 1231 is used for satellite navigation The signal locates the construction machine 100, and outputs the corresponding first positioning signal to the fourth control device 121; the inertial navigation is used to detect the operating state of the construction machine 100, locate the construction machine 100 according to the operating state, and output the corresponding first positioning signal.
  • the second positioning signal is sent to the second control module;
  • the visual odometer component is used to detect the surrounding environmental change information during the movement of the construction machine 100, locate the construction machine 100 according to the environmental change information, and output the corresponding third positioning signal to the second Control module;
  • the second control module determines the position of the construction machine 100 according to at least one of the first positioning signal, the second positioning signal and the third positioning signal, and the environment information collected by the environment detection device 122 .
  • the satellite navigation component 1231 has the advantages of low cost and accurate positioning. However, since satellite navigation is a passive positioning, satellite signals are easily affected by the external environment. In complex urban high-density areas, the propagation of satellite signals is blocked or the signal It is reflected and diffracted, which causes the signal received by the receiver to be deviated during the position calculation, so that the accuracy is far from the requirement.
  • the inertial navigation component 1232 is a navigation component that calculates position according to three-dimensional dead reckoning, and the hardware part includes an inertial sensor and a navigation processor, wherein the inertial sensor includes an accelerometer and a gyroscope.
  • the inertial navigation component 1232 is installed on the driving device 111 of the construction machine body 110, and is connected with the operation controller signal. Provides high computational accuracy in a short period of time. However, with the growth of time, there will be a relatively large accumulation of errors. The accumulated error of speed is proportional to time, and the error of position is accumulated with the square of time. Therefore, inertial navigation needs to integrate other navigation systems to ensure the long-term stability of the system.
  • the visual odometry component uses a camera to perform relative positioning according to the surrounding environment in the movement of the construction machine 100, and mainly uses a binocular camera.
  • the navigation module include the satellite navigation component 1231, the inertial navigation component 1232 and the visual odometer component at the same time, when there is a satellite navigation signal, the positioning can be mainly performed through the satellite navigation component 1231.
  • the inertial navigation component 1232 and The visual mileage component can assist in positioning or not; when there is no satellite navigation signal, the inertial navigation component 1232 and the visual mileage component can be combined to locate the construction machine 100, so that the construction machine 100 can be used in different situations. can be positioned.
  • FIG. 7 is a diagram of a circuit connection and a mechanical connection relationship between components of a construction machine provided in an embodiment of the present application.
  • the four wheels 1112 of the construction machine 100 are the left front wheel, the right front wheel, the left rear wheel and the right rear wheel, and each wheel 1112 is connected to a single first drive motor 1153, so that the four The first drive motor 1153 drives the four wheels 1112 to rotate; the engine is connected to the generator and drives the generator to rotate, so that the generator can generate electricity; the second drive motor 1148 and the third drive motor 1150 are respectively connected with the first ball screw pair 1143 It is connected with the second ball screw pair 1149 to drive the first ball screw pair 1143 and the second ball screw pair 1149 to rotate.
  • the construction machine 100 further includes a power distribution device 118, and the power distribution device 118 is electrically connected to the power device 126, the first control device 116, the second control device 117, the third control device 119, and the fifth control device 125, respectively.
  • the device 116 controls the power device 126 to supply power to the electric cylinder assembly 114 , the first drive motor 1153 and the fourth drive motor 1152 through the power distribution device 118 .
  • the power distribution device 118 may include a rectifier, a power converter, etc.
  • the power distribution device 118 converts the alternating current generated by the generator set into direct current through the rectifier to charge the power storage device, and realizes the storage through the power converter, inverter, etc.
  • the electrical device supplies power to each drive motor.
  • the above-mentioned electrical connection may include both electrical energy connection and signal connection, that is, after the two components are electrically connected, both electrical energy and electrical signals can be transmitted between the two components. It depends on the actual situation and is not limited here.
  • the point connection may include direct electrical connection and indirect electrical connection, as long as electrical signals or power can be transmitted between two electrically connected devices.

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Abstract

Disclosed in the present application is an engineering machine, comprising a traveling apparatus, a working apparatus, a power apparatus, and a first control apparatus. The traveling apparatus comprises a vehicle frame; vehicle wheels and a drive mechanism connected to the vehicle wheels are provided on the vehicle frame; the working apparatus comprises a working module connected to the vehicle frame, and an electric cylinder assembly which is connected to the working module and drives the working module to act; the power apparatus comprises a generator set and an electricity storage apparatus; the first control apparatus is used for controlling at least one of the generator set and the electricity storage apparatus to supply electricity to the drive mechanism and the electric cylinder assembly.

Description

工程机械construction machinery 技术领域technical field
本申请涉及工程机械技术领域,尤其涉及一种工程机械。The present application relates to the technical field of construction machinery, in particular to a construction machinery.
背景技术Background technique
工程机械一般包括装载机、挖掘机、推土机等,其广泛应用于城市建设、矿山开采、灾害救援和国防事业等诸多领域。现有的工程机械一般采用柴油机作为动力,驱动工程机械的液压驱动系统和传动系统,来使工程机械进行移动和工作。Construction machinery generally includes loaders, excavators, bulldozers, etc., which are widely used in many fields such as urban construction, mining, disaster relief and national defense. Existing construction machinery generally uses diesel engines as power to drive the hydraulic drive system and transmission system of the construction machinery to make the construction machinery move and work.
技术问题technical problem
现有的工程机械在正常的作业工况下不仅具有较高的能耗,而且排放的尾气会对环境造成污染。Existing construction machinery not only has high energy consumption under normal working conditions, but also the exhaust gas will pollute the environment.
技术解决方案technical solutions
本申请实施例提供一种工程机械,旨在解决现有的工程机械能耗较高,排放的尾气会对环境造成污染的问题,实现工程机械的节能减排。The embodiment of the present application provides a construction machine, which aims to solve the problem of high energy consumption of the existing construction machine and the pollution of the environment caused by the exhaust gas, so as to realize the energy saving and emission reduction of the construction machine.
本申请实施例提供一种工程机械,所述工程机械包括:The embodiment of the present application provides a construction machine, and the construction machine includes:
行驶装置,包括车架,所述车架上设置有车轮及与所述车轮连接的驱动机构;a traveling device, including a vehicle frame, on which a wheel and a driving mechanism connected to the wheel are arranged;
工作装置,包括与所述车架连接的工作模块,及与所述工作模块连接并驱动所述工作模块活动的电动缸组件;a working device, comprising a working module connected with the frame, and an electric cylinder assembly connected with the working module and driving the working module to move;
动力装置,设置在所述车架上,所述动力装置包括发电机组及蓄电装置,所述发电机组与所述蓄电装置电连接,并向所述蓄电装置供电;所述发电机组与所述驱动机构和所述电动缸组件电连接,所述蓄电装置与所述驱动机构和所述电动缸组件电连接;A power device is arranged on the frame, the power device includes a generator set and a power storage device, the generator set is electrically connected to the power storage device, and supplies power to the power storage device; the generator set is connected to the power storage device. the drive mechanism and the electric cylinder assembly are electrically connected, and the power storage device is electrically connected with the drive mechanism and the electric cylinder assembly;
第一控制装置,设置在所述车架上,所述第一控制装置与所述驱动机构、所述电动缸组件、所述发电机组和所述蓄电装置电连接,所述第一控制装置用于控制所述发电机组和所述蓄电装置中的至少一个向所述驱动机构和所述电动缸组件供电。a first control device, provided on the vehicle frame, the first control device is electrically connected to the drive mechanism, the electric cylinder assembly, the generator set and the power storage device, the first control device for controlling at least one of the generator set and the power storage device to supply power to the drive mechanism and the electric cylinder assembly.
在一些实施例中,所述发电机组包括液化天然气发动机,及与所述液化天然气发动机的输出端连接的发电机。In some embodiments, the generator set includes an LNG engine, and a generator connected to an output of the LNG engine.
在一些实施例中,所述动力装置还包括支撑在所述车架上的储液罐,所述储液罐的出口通过管路与所述液化天然气发动机连接。In some embodiments, the power plant further includes a liquid storage tank supported on the frame, and an outlet of the liquid storage tank is connected to the LNG engine through a pipeline.
在一些实施例中,所述第一控制装置用于在所述发电机组的输出功率大于所述驱动机构和所述电动缸组件的负载功率时,控制所述发电机组向所述蓄电装置充电。In some embodiments, the first control device is configured to control the generator set to charge the power storage device when the output power of the generator set is greater than the load power of the driving mechanism and the electric cylinder assembly .
在一些实施例中,所述第一控制装置用于在所述发电机组的输出功率小于所述驱动机构和所述电动缸组件的负载功率时,控制所述蓄电装置向所述驱动机构和所述电动缸组件供电。In some embodiments, the first control device is configured to control the power storage device to send the power to the drive mechanism and the electric cylinder assembly when the output power of the generator set is less than the load power of the drive mechanism and the electric cylinder assembly. The electric cylinder assembly is powered.
在一些实施例中,所述车架上设置有多个车轮,所述驱动机构包括设置在所述车架上的多个第一驱动电机,及与所述多个第一驱动电机电连接的第二控制装置,所述多个第一驱动电机与所述多个车轮数量相等,且一一对应连接。In some embodiments, a plurality of wheels are provided on the frame, and the driving mechanism includes a plurality of first driving motors disposed on the frame, and a plurality of first driving motors electrically connected to the plurality of first driving motors In the second control device, the plurality of first drive motors and the plurality of wheels are equal in number and are connected in one-to-one correspondence.
在一些实施例中,所述第二控制装置与所述发电机组、所述蓄电装置及所述第一控制装置电连接,所述工程机械还包括与所述第二控制装置电连接的第一检测装置,所述第一检测装置用于对所述第一驱动电机的运行状态进行检测,并输出对应的第一状态信号;In some embodiments, the second control device is electrically connected to the generator set, the power storage device, and the first control device, and the construction machine further includes a first control device that is electrically connected to the second control device. a detection device, the first detection device is used to detect the running state of the first drive motor, and output a corresponding first state signal;
所述第二控制装置用于接收所述第一状态信号及所述第一控制装置输出的第一控制信号,并根据所述第一状态信号和所述第一控制信号控制所述发电机组和所述蓄电装置中的至少一个向所述第一驱动电机提供的供电量。The second control device is configured to receive the first state signal and the first control signal output by the first control device, and control the generator set and the generator set according to the first state signal and the first control signal. The amount of power supplied by at least one of the power storage devices to the first drive motor.
在一些实施例中,所述第一检测装置包括与所述多个第一驱动电机一一对应电连接的多个第一编码器,所述多个第一编码器与所述第二控制装置电连接,所述第二控制装置接收所述多个第一编码器的第一反馈信号,并根据所述第一反馈信号确定所述行驶装置的运行状态。In some embodiments, the first detection device includes a plurality of first encoders electrically connected to the plurality of first drive motors in a one-to-one correspondence, the plurality of first encoders and the second control device In electrical connection, the second control device receives the first feedback signals of the plurality of first encoders, and determines the running state of the traveling device according to the first feedback signals.
在一些实施例中,所述工作模块包括铲斗、翻转臂和举升臂,所述电动缸组件包括第一电动缸和第二电动缸,所述翻转臂的一端铰接于所述铲斗,另一端与所述第一电动缸铰接;所述举升臂的一端铰接于所述铲斗,另一端铰接于所述车架;In some embodiments, the working module includes a bucket, a flip arm and a lift arm, the electric cylinder assembly includes a first electric cylinder and a second electric cylinder, and one end of the flip arm is hinged to the bucket, The other end is hinged with the first electric cylinder; one end of the lift arm is hinged with the bucket, and the other end is hinged with the frame;
所述第一电动缸包括第一滚珠丝杠副和第二驱动电机,所述第一滚珠丝杠副的一端铰接于所述车架上,另一端连接所述翻转臂远离铲斗的一端,所述第二驱动电机与所述第一滚珠丝杠副连接,并驱动所述第一滚珠丝杠副运转;The first electric cylinder includes a first ball screw pair and a second drive motor, one end of the first ball screw pair is hinged on the frame, and the other end is connected to the end of the turning arm away from the bucket, the second driving motor is connected with the first ball screw pair, and drives the first ball screw pair to operate;
所述第二电动缸包括第二滚珠丝杠副和第三驱动电机,所述第二滚珠丝杠副的一端铰接于所述车架上,另一端连接所述举升臂中部,所述第三驱动电机与所述第二滚珠丝杠副连接,并驱动所述第二滚珠丝杠副运转。The second electric cylinder includes a second ball screw pair and a third drive motor. One end of the second ball screw pair is hinged to the frame, and the other end is connected to the middle of the lift arm. Three drive motors are connected with the second ball screw pair and drive the second ball screw pair to operate.
在一些实施例中,所述电动缸组件还包括与所述第一控制装置电连接的第三控制装置,及与所述第三控制装置电连接的第二检测装置,所述第三控制装置与所述发电机组、所述蓄电装置、所述第二驱动电机和所述第三驱动电机电连接,所述第二检测装置用于对所述第二驱动电机和所述第三驱动电机的运行状态进行检测,并输出对应的第二状态信号;In some embodiments, the electric cylinder assembly further includes a third control device electrically connected to the first control device, and a second detection device electrically connected to the third control device, the third control device is electrically connected to the generator set, the power storage device, the second drive motor and the third drive motor, and the second detection device is used to detect the second drive motor and the third drive motor The running state is detected, and the corresponding second state signal is output;
所述第三控制装置用于接收所述第二状态信号及所述第一控制装置输出的第二控制信号,并根据所述第二状态信号和所述第二控制信号控制所述发电机组和所述蓄电装置中的至少一个向所述第一电动缸和所述第二电动缸提供的供电量。The third control device is configured to receive the second state signal and the second control signal output by the first control device, and control the generator set and the generator set according to the second state signal and the second control signal. The amount of power supplied by at least one of the power storage devices to the first electric cylinder and the second electric cylinder.
在一些实施例中,所述第二检测装置包括与所述第二驱动电机电连接的第二编码器,所述第二编码器与所述第三控制装置电连接,所述第三控制装置用于接收所述第二编码器的第一子反馈信号,并根据所述第一子反馈信号确定所述翻转臂的运行状态。In some embodiments, the second detection device includes a second encoder electrically connected to the second drive motor, the second encoder is electrically connected to the third control device, the third control device It is used for receiving the first sub-feedback signal of the second encoder, and determining the operating state of the flip arm according to the first sub-feedback signal.
在一些实施例中,所述第二检测装置包括与所述第三驱动电机电连接的第三编码器,所述第三编码器与所述第三控制装置电连接,所述第三控制装置用于接收所述第三编码器反馈的第二子反馈信号,并根据所述第二子反馈信号确定所述举升臂的运行状态。In some embodiments, the second detection device includes a third encoder electrically connected to the third drive motor, the third encoder is electrically connected to the third control device, and the third control device for receiving the second sub-feedback signal fed back by the third encoder, and determining the operating state of the lift arm according to the second sub-feedback signal.
在一些实施例中,所述第二驱动电机包括伺服电机或步进电机;所述第三驱动电机包括伺服电机或步进电机。In some embodiments, the second drive motor includes a servo motor or a stepper motor; the third drive motor includes a servo motor or a stepper motor.
在一些实施例中,所述工作模块包括两个所述举升臂,两个所述举升臂并列设置,两个所述举升臂的一端与所述车架前端铰接,两个所述举升臂的另一端与所述铲斗铰接,两个所述举升臂的中部通过连接部连接在一起。In some embodiments, the working module includes two lifting arms, the two lifting arms are arranged side by side, one end of the two lifting arms is hinged with the front end of the frame, and the two lifting arms are hinged with the front end of the frame. The other end of the lift arm is hinged with the bucket, and the middle parts of the two lift arms are connected together by a connecting part.
在一些实施例中,所述翻转臂的中部与所述连接部铰接在一起。In some embodiments, the middle portion of the flip arm is hinged with the connecting portion.
在一些实施例中,所述行驶装置的车架包括第三电动缸,及相互铰接的第一车架和第二车架,所述第一车架和所述第二车架上分别连接有所述车轮,所述工作装置与所述第一车架连接,所述第三电动缸的一端与所述第一车架铰接,另一端与所述第二车架铰接,以驱动所述第一车架相对所述第二车架转动。In some embodiments, the frame of the traveling device includes a third electric cylinder, and a first frame and a second frame that are hinged to each other, and the first frame and the second frame are respectively connected with The wheel and the working device are connected with the first frame, one end of the third electric cylinder is hinged with the first frame, and the other end is hinged with the second frame, so as to drive the first frame. A frame rotates relative to the second frame.
在一些实施例中,所述第三电动缸包括铰接在所述第一车架和所述第二车架之间的丝杠、与所述丝杠连接并驱动所述丝杠伸缩的第四驱动电机,及与所述第四驱动电机、所述第一控制装置、所述动力装置的发电机组及蓄电装置电连接的第五控制装置,所述第五控制装置用于接收所述第一控制装置输出的使所述行驶装置转弯预设角度的第三控制信号,并根据所述第三控制信号对所述动力装置向所述第四驱动电机提供的供电量进行控制。In some embodiments, the third electric cylinder includes a lead screw hinged between the first frame and the second frame, a fourth lead screw connected to the lead screw and driving the lead screw to extend and retract a drive motor, and a fifth control device electrically connected to the fourth drive motor, the first control device, the generator set of the power plant, and the power storage device, the fifth control device for receiving the first control device A third control signal output by a control device to make the traveling device turn a preset angle, and according to the third control signal, the power supply amount provided by the power device to the fourth driving motor is controlled.
在一些实施例中,所述第三电动缸的数量可以为两个,且两个所述第三电动缸分布在所述第一车架和所述第二车架铰接点的相对两侧。In some embodiments, the number of the third electric cylinders may be two, and the two third electric cylinders are distributed on opposite sides of the hinge point of the first frame and the second frame.
在一些实施例中,所述工程机械包括与所述驱动机构、所述电动缸组件及所述第一控制装置电连接的第四控制装置,及与所述第四控制装置电连接的环境检测装置、导航定位装置和状态检测装置;In some embodiments, the construction machine includes a fourth control device electrically connected to the driving mechanism, the electric cylinder assembly and the first control device, and an environmental detection device electrically connected to the fourth control device device, navigation and positioning device and state detection device;
所述环境检测装置用于采集所述工程机械的环境信息,并将所述环境信息传输至所述第四控制装置,所述第四控制装置根据所述环境信息确定所述工程机械周边的环境;The environment detection device is used to collect the environmental information of the construction machinery, and transmit the environmental information to the fourth control device, and the fourth control device determines the environment around the construction machinery according to the environmental information ;
所述导航定位装置用于检测所述工程机械的位置信息,并将所述位置信息传输至所述第四控制装置,所述第四控制装置根据所述位置信息确定所述工程机械的位置;The navigation and positioning device is used to detect the position information of the construction machine, and transmit the position information to the fourth control device, and the fourth control device determines the position of the construction machine according to the position information;
所述状态检测装置用于检测所述驱动机构和所述电动缸组件的状态信息,并将所述状态信息传输至所述第四控制装置,所述第四控制装置根据所述状态信息确定所述驱动机构和所述电动缸组件的运行状态;The state detection device is used to detect the state information of the driving mechanism and the electric cylinder assembly, and transmit the state information to the fourth control device, and the fourth control device determines the state information according to the state information. the operating state of the drive mechanism and the electric cylinder assembly;
所述第四控制装置用于接收作业指令,并根据所述作业指令、所述工程机械周边的环境、所述工程机械的位置及所述驱动机构和所述电动缸组件的运行状态,输出对应的第三控制信号至所述第一控制装置,使所述第一控制装置控制所述发电机组和所述蓄电装置中的至少一个向所述驱动机构和所述电动缸组件供电。The fourth control device is used for receiving an operation instruction, and according to the operation instruction, the surrounding environment of the construction machine, the position of the construction machine, and the operating state of the drive mechanism and the electric cylinder assembly, output corresponding The third control signal is sent to the first control device, so that the first control device controls at least one of the generator set and the power storage device to supply power to the driving mechanism and the electric cylinder assembly.
在一些实施例中,所述工程机械还包括遥控装置,所述遥控装置包括VR集成设备及控制设备,所述控制设备与所述VR集成设备电连接,所述控制设备与所述第四控制装置无线连接,所述第四控制装置将所述工程机械周边的环境、所述工程机械的位置及所述驱动机构和所述电动缸组件的运行状态通过所述控制设备传输至所述VR集成设备,并在所述VR集成设备中进行显示;所述控制设备还用于接收所述VR集成设备输出的所述作业指令,并将所述作业指令传输至所述第四控制装置。In some embodiments, the construction machine further includes a remote control device, the remote control device includes a VR integrated device and a control device, the control device is electrically connected to the VR integrated device, and the control device is connected to the fourth control device. The device is wirelessly connected, and the fourth control device transmits the surrounding environment of the construction machine, the position of the construction machine, and the operating state of the drive mechanism and the electric cylinder assembly to the VR integration through the control device equipment, and display in the VR integrated equipment; the control equipment is further configured to receive the operation instruction output by the VR integrated equipment, and transmit the operation instruction to the fourth control device.
有益效果beneficial effect
本申请提供的工程机械通过使动力装置包括发电机组和蓄电装置,当发电机组产生的电能大于电动缸和驱动机构消耗的电能时,能够将多余的电能存储在蓄电装置中,当蓄电装置存储的电能较多,或者电动缸和驱动机构需要的电能较大时,可以由第一控制装置控制蓄电装置向电动缸组件和驱动机构供电,从而提高动力装置的能源利用率,降低动力装置的能耗,减少工程机械排放的尾气量,实现工程机械的节能减排。The construction machinery provided by this application makes the power device include a generator set and a power storage device. When the electrical energy generated by the generator set is greater than the electrical energy consumed by the electric cylinder and the driving mechanism, the excess electrical energy can be stored in the power storage device. When the electrical energy stored by the device is large, or the electrical energy required by the electric cylinder and the driving mechanism is large, the first control device can control the electrical storage device to supply power to the electric cylinder assembly and the driving mechanism, thereby improving the energy utilization rate of the power device and reducing the power consumption. The energy consumption of the device is reduced, the amount of exhaust gas emitted by the construction machinery is reduced, and the energy saving and emission reduction of the construction machinery is realized.
附图说明Description of drawings
下面结合附图,通过对本申请的具体实施方式详细描述,将使本申请的技术方案及其它有益效果显而易见。The technical solutions and other beneficial effects of the present application will be apparent through the detailed description of the specific embodiments of the present application in conjunction with the accompanying drawings.
图1为本申请实施例提供的工程机械的一个实施例的结构示意图;1 is a schematic structural diagram of an embodiment of a construction machine provided by an embodiment of the present application;
图2为图1中工程机械的侧视图;Fig. 2 is the side view of construction machinery in Fig. 1;
图3为本申请实施例提供的工作装置的一个实施例的结构示意图;FIG. 3 is a schematic structural diagram of an embodiment of a working device provided by an embodiment of the present application;
图4为本申请实施例提供的电动缸的一个实施例的结构示意图;4 is a schematic structural diagram of an embodiment of an electric cylinder provided by an embodiment of the application;
图5为本申请实施例提供的第一滚珠丝杠副的结构示意图;5 is a schematic structural diagram of a first ball screw pair provided by an embodiment of the application;
图6为本申请实施例提供的智能系统的一个实施例的结构示意图;FIG. 6 is a schematic structural diagram of an embodiment of an intelligent system provided by an embodiment of the present application;
图7为本申请实施例提供的工程机械的各部件之间的电路连接和机械连接关系图。FIG. 7 is a diagram of a circuit connection and a mechanical connection relationship between components of a construction machine provided in an embodiment of the present application.
工程机械100;工程机械本体110;行驶装置111;车架1111;车轮1112;支撑装置1113;云台1114;第一车架1115;第二车架1116;工作装置112;工作模块113;举升臂1131;翻转臂1132;铲斗1133;连接部1134;连杆1135;电动缸组件114;第一电动缸1141;第二电动缸1142;第一滚珠丝杠副1143;螺杠1144;端盖1145;螺母1146;滚珠1147;第二驱动电机1148;第二滚珠丝杠副1149;第三驱动电机1150;第二编码器1151;第四驱动电机1152;第一驱动电机1153;第一控制装置116;第二控制装置117;电源分配装置118;第三控制装置119;智能系统120;第四控制装置121;环境检测装置122;第二超声波雷达1223;摄像头1224;毫米波雷达1225;第一超声波雷达1226;导航定位装置123;卫星导航组件1231;惯性导航组件1232;状态检测装置124;第五控制装置125;动力装置126。Construction machinery 100; construction machinery body 110; traveling device 111; frame 1111; wheels 1112; support device 1113; arm 1131; flip arm 1132; bucket 1133; connecting part 1134; connecting rod 1135; electric cylinder assembly 114; first electric cylinder 1141; second electric cylinder 1142; first ball screw pair 1143; screw 1144; end cap 1145; nut 1146; ball 1147; second drive motor 1148; second ball screw pair 1149; third drive motor 1150; second encoder 1151; fourth drive motor 1152; first drive motor 1153; first control device 116; second control device 117; power distribution device 118; third control device 119; intelligent system 120; fourth control device 121; environment detection device 122; second ultrasonic radar 1223; camera 1224; The ultrasonic radar 1226; the navigation and positioning device 123; the satellite navigation component 1231; the inertial navigation component 1232; the state detection device 124;
本发明的实施方式Embodiments of the present invention
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个所述特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc., or The positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation on this application. In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, features defined as "first", "second" may expressly or implicitly include one or more of said features. In the description of the present application, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection, electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements relation. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise expressly specified and defined, a first feature "on" or "under" a second feature may include direct contact between the first and second features, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
下文的公开提供了许多不同的实施方式或例子用来实现本申请的不同结构。为了简化本申请的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本申请提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The following disclosure provides many different embodiments or examples for implementing different structures of the present application. To simplify the disclosure of the present application, the components and arrangements of specific examples are described below. Of course, they are only examples and are not intended to limit the application. Furthermore, this application may repeat reference numerals and/or reference letters in different instances for the purpose of simplicity and clarity, and does not in itself indicate a relationship between the various embodiments and/or arrangements discussed. In addition, this application provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the application of other processes and/or the use of other materials.
本申请实施例提供一种工程机械,其包括工程机械本体,及设置在工程机械本体上的动力装置和第一控制装置,该第一控制装置用于控制动力装置向工程机械本体的各驱动部件提供电能,以使各驱动部件驱动对应的机构活动。下面对工程机械的工程机械本体、动力装置及第一控制装置进行详细描述。An embodiment of the present application provides a construction machine, which includes a construction machine body, a power device and a first control device disposed on the construction machine body, and the first control device is used to control the power device to drive components of the construction machine body Electric power is provided to make each driving component drive the corresponding mechanism to move. The construction machine body, the power device and the first control device of the construction machine are described in detail below.
如图1、图2及图7所示,工程机械本体110可以包括行驶装置111和工作装置112,行驶装置111包括车架1111,车架1111上设置有车轮1112及与车轮1112连接的驱动机构(图中未示出),工作装置112包括与车架1111连接的工作模块113,及与工作模块113连接并驱动工作模块113活动的电动缸组件114。As shown in FIG. 1 , FIG. 2 and FIG. 7 , the construction machine body 110 may include a traveling device 111 and a working device 112 , and the traveling device 111 includes a frame 1111 . The frame 1111 is provided with wheels 1112 and a drive mechanism connected to the wheels 1112 . (not shown in the figure), the working device 112 includes a working module 113 connected with the frame 1111 , and an electric cylinder assembly 114 connected with the working module 113 and driving the working module 113 to move.
动力装置126和第一控制装置116均设置在行驶装置111的车架1111上,动力装置126包括发电机组及蓄电装置,发电机组与蓄电装置连接,并向蓄电装置供电;发电机组与驱动机构和电动缸组件114电连接,蓄电装置也与驱动机构和电动缸组件114电连接,第一控制装置116与驱动机构、电动缸组件114、发电机组和蓄电装置电连接,第一控制装置116用于控制发电机组和蓄电装置中的至少一个向驱动机构和电动缸组件114供电。The power device 126 and the first control device 116 are both arranged on the frame 1111 of the traveling device 111. The power device 126 includes a generator set and a power storage device. The generator set is connected to the power storage device and supplies power to the power storage device; the generator set is connected to the power storage device. The drive mechanism is electrically connected to the electric cylinder assembly 114, the power storage device is also electrically connected to the drive mechanism and the electric cylinder assembly 114, and the first control device 116 is electrically connected to the drive mechanism, the electric cylinder assembly 114, the generator set and the power storage device. The control device 116 is used to control at least one of the generator set and the power storage device to supply power to the drive mechanism and the electric cylinder assembly 114 .
本申请提供的工程机械100通过使动力装置126包括发电机组和蓄电装置,当发电机组产生的电能大于电动缸组件114和驱动机构消耗的电能时,能够将多余的电能存储在蓄电装置中,当蓄电装置存储的电能较多,或者电动缸和驱动机构需要的电能较大时,可以由第一控制装置116控制蓄电装置向电动缸组件114和驱动机构供电,从而提高动力装置126的能源利用率,降低动力装置126的能耗,减少工程机械100排放的尾气量,实现工程机械100的节能减排。The construction machine 100 provided by the present application makes the power device 126 include a generator set and a power storage device. When the electrical energy generated by the generator set is greater than the power consumed by the electric cylinder assembly 114 and the driving mechanism, the excess power can be stored in the power storage device. , when the power storage device stores more electric energy, or the electric power required by the electric cylinder and the driving mechanism is larger, the first control device 116 can control the power storage device to supply power to the electric cylinder assembly 114 and the driving mechanism, thereby improving the power device 126 The energy utilization rate is improved, the energy consumption of the power device 126 is reduced, the exhaust gas amount emitted by the construction machinery 100 is reduced, and the energy saving and emission reduction of the construction machinery 100 is realized.
在一些实施例中,车架1111可以上设置有多个车轮1112,驱动机构包括设置在车架1111上的多个第一驱动电机1153,及与多个第一驱动电机1153电连接的第二控制装置117,该多个第一驱动电机1153与多个车轮1112数量相等,且一一对应连接,当第一控制装置116控制发电机组和蓄电装置中的至少一个向驱动机构供电时,第二控制装置117通过对动力装置126向每个第一驱动电机1153提供的供电量进行控制,能够实现对每个第一驱动电机1153的旋转圈数、旋转速度及旋转加速度进行精确控制,从而实现对每个车轮1112的旋转圈数、旋转速度及旋转加速度的精确控制,进而实现对行驶装置111的行驶距离、行驶速度及行驶加速度的精确控制。其中,供电量可以包括供电电压、供电电流、供电时长等等。In some embodiments, the frame 1111 may be provided with a plurality of wheels 1112 , and the driving mechanism includes a plurality of first driving motors 1153 disposed on the frame 1111 , and a second driving motor 1153 electrically connected to the plurality of first driving motors 1153 . The control device 117, the plurality of first drive motors 1153 and the plurality of wheels 1112 are equal in number and are connected in one-to-one correspondence, when the first control device 116 controls at least one of the generator set and the power storage device to supply power to the drive mechanism, the first The second control device 117 can precisely control the number of rotations, the rotation speed and the rotation acceleration of each first driving motor 1153 by controlling the power supply provided by the power device 126 to each first driving motor 1153, thereby realizing Precise control of the number of revolutions, rotational speed and rotational acceleration of each wheel 1112 , thereby realizing precise control of the travel distance, travel speed and travel acceleration of the travel device 111 . The power supply amount may include power supply voltage, power supply current, power supply duration, and the like.
具体地,第二控制装置117与第一控制装置116及动力装置126的发电机组及蓄电装置电连接,当第一控制装置116输出控制行驶装置111行驶的第一控制信号后,第二控制装置117接收该第一控制信号,并根据该第一控制信号对动力装置126向每个第一驱动电机1153提供的供电量进行控制,进而实现对行驶装置111的行驶距离、行驶速度及行驶加速度的精确控制。其中,第二控制装置117可以直接与动力装置126的发电机组及蓄电装置电连接,也可以通过第一控制装置116间接与动力装置126的发电机组及蓄电装置电连接。Specifically, the second control device 117 is electrically connected to the first control device 116 and the generator set and the power storage device of the power device 126. After the first control device 116 outputs the first control signal for controlling the traveling of the traveling device 111, the second control The device 117 receives the first control signal, and controls the power supply provided by the power device 126 to each of the first drive motors 1153 according to the first control signal, thereby realizing the driving distance, driving speed and driving acceleration of the driving device 111 precise control. The second control device 117 can be directly electrically connected to the generator set and the power storage device of the power device 126 , or can be indirectly electrically connected to the generator set and the power storage device of the power device 126 through the first control device 116 .
行驶装置111的车轮1112数量为4个,第一驱动电机1153的数量也为4个,且4个第一驱动电机1153通过4个减速器与4个车轮1112一一对应连接,第二控制装置117与4个第一驱动电机1153连接,通过控制4个第一驱动电机1153转轴的旋转圈数、旋转速度和旋转加速度,能够控制车轮1112的旋转圈数和旋转速度,进而能够精确控制行驶装置111的行驶距离、行驶速度和行驶加速度。The number of wheels 1112 of the traveling device 111 is 4, the number of the first drive motors 1153 is also 4, and the 4 first drive motors 1153 are connected to the 4 wheels 1112 through the 4 speed reducers in one-to-one correspondence, and the second control device 117 is connected with 4 first drive motors 1153, by controlling the number of turns, rotational speed and rotational acceleration of the shafts of the 4 first drive motors 1153, the number of turns and rotational speed of the wheels 1112 can be controlled, and then the driving device can be precisely controlled 111's driving distance, driving speed and driving acceleration.
在一些实施例中,工程机械100还可以包括与第二控制装置117电连接的第一检测装置(图中未示出),该第一检测装置用于对第一驱动电机1153的运行状态进行检测,并输出对应的第一状态信号;第二控制装置117用于接收该第一状态信号及第一控制装置116输出的第一控制信号,并根据第一状态信号和第一控制信号控制发电机组和蓄电装置中的至少一个向第一驱动电机1153提供的供电量。In some embodiments, the construction machine 100 may further include a first detection device (not shown in the figure) electrically connected to the second control device 117 , and the first detection device is used to perform the operation state of the first drive motor 1153 . Detect and output the corresponding first state signal; the second control device 117 is configured to receive the first state signal and the first control signal output by the first control device 116, and control power generation according to the first state signal and the first control signal The amount of power supplied to the first drive motor 1153 by at least one of the unit and the power storage device.
通过在工程机械100上设置第一检测装置,第二控制装置117能够根据第一检测装置输出的第一状态信号确定第一驱动电机1153的实时工作状态,从而对发电机组和蓄电装置中的至少一个向第一驱动电机1153提供的供电量实时进行调整,以进一步提高对第一驱动电机1153的旋转圈数、旋转速度及旋转加速度的控制精度,进而提高对行驶装置111的行驶距离、行驶速度及行驶加速度的控制精度。By arranging the first detection device on the construction machine 100, the second control device 117 can determine the real-time working state of the first drive motor 1153 according to the first state signal output by the first detection device, so as to detect the real-time working state of the first drive motor 1153 in the generator set and the power storage device. At least one power supply amount provided to the first drive motor 1153 is adjusted in real time, so as to further improve the control accuracy of the number of rotations, the rotation speed and the rotation acceleration of the first drive motor 1153, thereby improving the driving distance and driving distance of the driving device 111. Speed and acceleration control accuracy.
具体地,第一检测装置可以包括与多个第一驱动电机1153一一对应电连接的多个第一编码器,多个第一编码器与第二控制装置117电连接,第二控制装置117接收多个第一编码器的第一反馈信号,并根据第一反馈信号确定行驶装置111的运行状态。Specifically, the first detection device may include a plurality of first encoders electrically connected to the plurality of first drive motors 1153 in a one-to-one correspondence, the plurality of first encoders are electrically connected to the second control device 117 , and the second control device 117 The first feedback signals of the plurality of first encoders are received, and the operating state of the traveling device 111 is determined according to the first feedback signals.
其中,行驶装置111的运行状态可以包括行驶距离、行驶速度及行驶加速度。另外,第一驱动电机1153可以是目前常用的电机种类中的一种,例如,伺服电机、步进电机等;第一编码器可以是目前常用的编码器种类中的一种,例如,绝对值编码器、增量编码器、旋转变压器等,本实施例不限定第一驱动电机1153以及第一编码器的类型。The operating state of the traveling device 111 may include traveling distance, traveling speed, and traveling acceleration. In addition, the first drive motor 1153 can be one of the types of motors commonly used at present, such as a servo motor, a stepping motor, etc.; the first encoder can be one of the types of encoders commonly used at present, such as an absolute value Encoders, incremental encoders, resolvers, etc. This embodiment does not limit the types of the first drive motor 1153 and the first encoder.
可以理解的是,第一驱动电机1153一般通过减速器与车轮1112连接,当第一驱动电机1153旋转时,会带动车轮1112转动,且第一驱动电机1153的旋转圈数、旋转速度及旋转加速度与对应车轮1112的旋转圈数、旋转速度及旋转加速度的比值固定,因此,当第一驱动电机1153的旋转圈数、旋转速度及旋转加速度确定后,可以计算出车轮1112的旋转圈数、旋转速度及旋转加速度,进而计算出行驶装置111的行驶距离、行驶速度及行驶加速度。It can be understood that the first driving motor 1153 is generally connected to the wheel 1112 through a reducer. When the first driving motor 1153 rotates, it will drive the wheel 1112 to rotate, and the number of rotations, rotation speed and rotation acceleration of the first driving motor 1153 The ratio of the number of revolutions, the rotational speed and the rotational acceleration of the corresponding wheel 1112 is fixed. Therefore, after the number of revolutions, the rotational speed and the rotational acceleration of the first drive motor 1153 are determined, the number of revolutions, the rotational speed and the rotational acceleration of the wheel 1112 can be calculated. From the speed and rotational acceleration, the travel distance, travel speed, and travel acceleration of the travel device 111 are calculated.
当第一驱动电机1153开始工作之后,与第一驱动电机1153对应的第一编码器便开始实时对该第一驱动电机1153的工作状态进行监测,并将监测到的工作状态参数反馈到第二控制装置117,此处的工作状态可以是第一驱动电机1153的实际所转圈数、实际转速、实际转动加速度等。After the first drive motor 1153 starts to work, the first encoder corresponding to the first drive motor 1153 starts to monitor the working state of the first drive motor 1153 in real time, and feeds back the monitored working state parameters to the second drive motor 1153. The working state of the control device 117 here may be the actual number of turns, the actual rotational speed, and the actual rotational acceleration of the first drive motor 1153 .
第二控制装置117接收到第一编码器的反馈信号后,对该反馈信号进行解析,通过相关的运算换算,计算得到行驶装置111的实际运行状态,此处的实际运行状态可以包括行驶装置111的实际行驶距离、实际行驶速度、实际行驶加速度等。After the second control device 117 receives the feedback signal of the first encoder, it analyzes the feedback signal, and calculates the actual operating state of the traveling device 111 through relevant calculation and conversion. The actual operating state here may include the traveling device 111 actual driving distance, actual driving speed, actual driving acceleration, etc.
在一些实施例中,如图1所示,行驶装置111的车架1111可以包括第三电动缸(图中未示出),及相互铰接的第一车架1115和第二车架1116,该第一车架1115和第二车架1116上分别连接有车轮1112,工作装置112与第一车架1115连接,第三电动缸的一端与第一车架1115铰接,另一端与第二车架1116铰接,以驱动第一车架1115相对第二车架1116转动。由此,行驶装置111在行驶的过程中,通过控制第三电动缸伸缩,即可精确的控制第一车架1115相对第二车架1116转动的角度,进而精确控制行驶装置111在行驶过程中的转弯角度。In some embodiments, as shown in FIG. 1 , the frame 1111 of the traveling device 111 may include a third electric cylinder (not shown in the figure), and a first frame 1115 and a second frame 1116 that are hinged with each other. The first frame 1115 and the second frame 1116 are respectively connected with wheels 1112, the working device 112 is connected with the first frame 1115, one end of the third electric cylinder is hinged with the first frame 1115, and the other end is connected with the second frame 1116 is hinged to drive the first frame 1115 to rotate relative to the second frame 1116 . Therefore, the traveling device 111 can precisely control the rotation angle of the first frame 1115 relative to the second frame 1116 by controlling the expansion and contraction of the third electric cylinder during the traveling process, thereby accurately controlling the traveling device 111 during traveling. the turning angle.
其中,第三电动缸可以包括铰接在第一车架1115和第二车架1116之间的丝杠、与丝杠连接并驱动丝杠伸缩的第四驱动电机1152,及与第四驱动电机1152、第一控制装置116、动力装置126的发电机组及蓄电装置电连接的第五控制装置125,该第五控制装置125用于接收第一控制装置116输出的使行驶装置111转弯预设角度的第三控制信号,并根据第三控制信号对动力装置126向第四驱动电机1152提供的供电量进行控制,进而实现对行驶装置111的转弯角度、转弯速度及转弯加速度的精确控制。其中,第五控制装置125可以直接与动力装置126的发电机组及蓄电装置电连接,也可以通过第一控制装置116间接与动力装置126的发电机组及蓄电装置电连接。The third electric cylinder may include a lead screw hinged between the first frame 1115 and the second frame 1116, a fourth drive motor 1152 connected with the lead screw and driving the lead screw to extend and retract, and a lead screw connected to the fourth drive motor 1152 , the first control device 116 , the fifth control device 125 electrically connected to the generator set of the power device 126 and the power storage device, the fifth control device 125 is used to receive the output of the first control device 116 to make the traveling device 111 turn a preset angle and control the power supply provided by the power device 126 to the fourth drive motor 1152 according to the third control signal, thereby realizing precise control of the turning angle, turning speed and turning acceleration of the traveling device 111 . The fifth control device 125 can be directly electrically connected to the generator set and the power storage device of the power device 126 , or can be indirectly electrically connected to the generator set and the power storage device of the power device 126 through the first control device 116 .
可选地,工程机械100还可以包括第三检测装置(图中未示出),该第三检测装置用于对第三电动缸进行检测,并输出对应的第三信号;第五控制装置125和动力装置126分别与第三电动缸电连接,第五控制装置125用于接收第三信号,并根据第三信号控制动力装置126向第三电动缸提供的供电量。通过设置第三检测装置对第三电动缸的运行状态进行检测,使第三检测装置将检测结果以第三信号传输至第五控制装置125,当第五控制装置125接收到使行驶装置111转弯的第三控制信号后,第五控制装置125能够根据第三信号确定第三电动缸的当前状态,然后对电能供应装置向第三电动缸提供的电量进行更加精确的控制,使第三电动缸驱动第一车架1115相对第二车架1116旋转准确的旋转预设角度。Optionally, the construction machine 100 may further include a third detection device (not shown in the figure), the third detection device is used to detect the third electric cylinder and output a corresponding third signal; the fifth control device 125 The power unit 126 and the power unit 126 are respectively electrically connected to the third electric cylinder, and the fifth control unit 125 is configured to receive the third signal and control the power supply amount provided by the power unit 126 to the third electric cylinder according to the third signal. By setting the third detection device to detect the running state of the third electric cylinder, the third detection device transmits the detection result to the fifth control device 125 as a third signal. After receiving the third control signal, the fifth control device 125 can determine the current state of the third electric cylinder according to the third signal, and then perform more precise control on the amount of electricity provided by the electric power supply device to the third electric cylinder, so that the third electric cylinder The first frame 1115 is driven to rotate relative to the second frame 1116 by an accurate rotation preset angle.
其中,第三检测装置可以包括与第四驱动电机1152电连接的第四编码器,该第四编码器与第五控制装置125电连接,第五控制装置125接收第四编码器的第四反馈信号,并根据第四反馈信号计算出第四驱动电机1152的旋转圈数、旋转速度及旋转加速度,进而确定第一车架1115相对第二车架1116转动的角度。The third detection device may include a fourth encoder electrically connected to the fourth drive motor 1152, the fourth encoder is electrically connected to the fifth control device 125, and the fifth control device 125 receives the fourth feedback from the fourth encoder signal, and according to the fourth feedback signal, the number of revolutions, the rotational speed and the rotational acceleration of the fourth driving motor 1152 are calculated, and then the rotation angle of the first frame 1115 relative to the second frame 1116 is determined.
在一些实施例中,第三电动缸的数量可以为两个,且两个第三电动缸分布在第一车架1115和第二车架1116铰接点的相对两侧,以提高第三电动缸对第一车架1115和第二车架1116施加的作用力。对应的,第三检测装置包括两个与第五控制装置125电连接的第四编码器,两个第四编码器与两个第三电动缸的第四驱动电机1152电连接,以分别对两个第四驱动电机1152的状态进行检测。In some embodiments, the number of the third electric cylinders may be two, and the two third electric cylinders are distributed on opposite sides of the hinge point of the first frame 1115 and the second frame 1116 to improve the third electric cylinder The force applied to the first frame 1115 and the second frame 1116 . Correspondingly, the third detection device includes two fourth encoders electrically connected to the fifth control device 125, and the two fourth encoders are electrically connected to the fourth drive motors 1152 of the two third electric cylinders to The state of the fourth drive motor 1152 is detected.
在一些实施例中,如图1至图3所示,工作装置112的工作模块113可以包括铲斗1133、翻转臂1132和举升臂1131,其中,铲斗1133用于实现物料的装卸;翻转臂1132用于使物料装入铲斗1133或使物料从铲斗1133中倒出,翻转臂1132的一端铰接于铲斗1133,另一端与第一电动缸1141铰接;举升臂1131用于实现铲斗1133的举升或下降,举升臂1131的一端铰接于铲斗1133,另一端铰接于车架1111。In some embodiments, as shown in FIGS. 1 to 3 , the working module 113 of the working device 112 may include a bucket 1133 , a turning arm 1132 and a lifting arm 1131 , wherein the bucket 1133 is used to realize loading and unloading of materials; turning The arm 1132 is used to load the material into the bucket 1133 or pour out the material from the bucket 1133. One end of the flip arm 1132 is hinged to the bucket 1133, and the other end is hinged to the first electric cylinder 1141; the lift arm 1131 is used to realize When the bucket 1133 is lifted or lowered, one end of the lift arm 1131 is hinged to the bucket 1133 , and the other end is hinged to the frame 1111 .
工作装置112的电动缸组件114可以包括第一电动缸1141和第二电动缸1142,第一电动缸1141铰接在翻转臂1132与车架1111之间,用于通过翻转臂1132驱动铲斗1133翻转;第二电动缸1142铰接在举升臂1131和车架1111之间,用于通过举升臂1131驱动铲斗1133上升或下降。The electric cylinder assembly 114 of the working device 112 may include a first electric cylinder 1141 and a second electric cylinder 1142. The first electric cylinder 1141 is hinged between the turning arm 1132 and the frame 1111, and is used to drive the bucket 1133 to turn over through the turning arm 1132 ; The second electric cylinder 1142 is hinged between the lift arm 1131 and the frame 1111 for driving the bucket 1133 to rise or fall through the lift arm 1131 .
如图4所示,第一电动缸1141可以包括第一滚珠丝杠副1143和第二驱动电机1148,第一滚珠丝杠副1143的一端铰接于车架1111上,另一端连接翻转臂1132远离铲斗1133的一端,第二驱动电机1148与第一滚珠丝杠副1143连接,并驱动第一滚珠丝杠副1143运转;第二电动缸1142可以包括第二滚珠丝杠副1149和第三驱动电机1150,第二滚珠丝杠副1149的一端铰接于车架1111上,另一端连接举升臂1131中部,第三驱动电机1150与第二滚珠丝杠副1149连接,并驱动第二滚珠丝杠副1149运转。As shown in FIG. 4 , the first electric cylinder 1141 may include a first ball screw pair 1143 and a second drive motor 1148. One end of the first ball screw pair 1143 is hinged on the frame 1111, and the other end is connected to the turning arm 1132 away from At one end of the bucket 1133, the second drive motor 1148 is connected to the first ball screw pair 1143 and drives the first ball screw pair 1143 to operate; the second electric cylinder 1142 may include a second ball screw pair 1149 and a third drive Motor 1150, one end of the second ball screw pair 1149 is hinged on the frame 1111, the other end is connected to the middle of the lift arm 1131, the third driving motor 1150 is connected with the second ball screw pair 1149, and drives the second ball screw Vice 1149 operates.
其中,第一滚珠丝杠副1143和第二滚珠丝杠副1149结构相同,如图5所示,以第一滚珠丝杠副1143为例,第一滚珠丝杠副1143包括螺杠1144、端盖1145,螺母1146、滚珠1147,端盖1145和螺母1146套设于螺杠1144上,螺杠1144、螺母1146和端盖1145上都制有螺旋槽,由这些槽对合起来形成滚珠1147循环通道,滚珠1147在该通道内循环滚动。工作时,螺母1146与需作直线往复运动的部件相连,螺杠1144旋转带动螺母1146作直线往复运动,从而带动零部件作直线往复运动。The first ball screw pair 1143 and the second ball screw pair 1149 have the same structure. As shown in FIG. 5 , taking the first ball screw pair 1143 as an example, the first ball screw pair 1143 includes a screw 1144 , an end The cover 1145, the nut 1146, the ball 1147, the end cover 1145 and the nut 1146 are sleeved on the screw 1144, and the screw 1144, the nut 1146 and the end cover 1145 are all provided with spiral grooves, and these grooves are combined to form the ball 1147 circulation A channel in which the balls 1147 roll cyclically. During operation, the nut 1146 is connected with the components that need to perform linear reciprocating motion. The rotation of the screw 1144 drives the nut 1146 to perform linear reciprocating motion, thereby driving the components to perform linear reciprocating motion.
工作装置112中第一电动缸1141和第二电动缸1142均采用滚珠丝杠副作为传动副,有利于减小传动副的驱动力矩,从而第一电动缸1141驱动翻转臂1132实现铲斗1133翻转和第二电动缸1142驱动举升臂1131实现铲斗1133举升或下降时提高传动效率,同时由于滚动摩擦力相对较小,第一电动缸1141和第二电动缸1142在工作时发热率大幅降低,有利于提高传动效率。The first electric cylinder 1141 and the second electric cylinder 1142 in the working device 112 both use a ball screw pair as the transmission pair, which is beneficial to reduce the driving torque of the transmission pair, so that the first electric cylinder 1141 drives the overturning arm 1132 to realize the overturning of the bucket 1133 And the second electric cylinder 1142 drives the lift arm 1131 to improve the transmission efficiency when the bucket 1133 is lifted or lowered. At the same time, due to the relatively small rolling friction, the first electric cylinder 1141 and the second electric cylinder 1142 have a large heat generation rate during operation. It is beneficial to improve the transmission efficiency.
在一些实施例中,如图3所示,举升臂1131和第二电动缸1142的数量均为两个,由于第二滚珠丝杠副1149具有运转顺滑、消除了轴向间隙以及制造的一致性等特点,因此,当采用多个采用滚珠丝杠副的电动缸驱动同一装置或多个相同部件时,可获得很好的同步性能,提高了工作装置112的工作效率。In some embodiments, as shown in FIG. 3 , the number of the lift arms 1131 and the second electric cylinders 1142 is two, because the second ball screw pair 1149 has smooth operation, eliminates the axial clearance and makes Therefore, when a plurality of electric cylinders using a ball screw pair are used to drive the same device or a plurality of identical components, good synchronization performance can be obtained, and the working efficiency of the working device 112 is improved.
在一些实施例中,电动缸组件114还可以包括与第一控制装置116电连接的第三控制装置119,及与第三控制装置119电连接的第二检测装置(图中未示出),第三控制装置119与第二驱动电机1148、第三驱动电机1150,以及动力装置126的发电机组和蓄电装置电连接,第二检测装置用于对第二驱动电机1148和第三驱动电机1150的运行状态进行检测,并输出对应的第二状态信号;第三控制装置119用于接收第二状态信号及第一控制装置116输出的控制工作装置112运行的第二控制信号,并根据第二状态信号和第二控制信号控制发电机组和蓄电装置中的至少一个向第二电动缸1142和第三电动缸提供的供电量。In some embodiments, the electric cylinder assembly 114 may further include a third control device 119 electrically connected to the first control device 116, and a second detection device (not shown in the figure) electrically connected to the third control device 119, The third control device 119 is electrically connected to the second drive motor 1148 , the third drive motor 1150 , as well as the generator set and the power storage device of the power device 126 , and the second detection device is used to detect the second drive motor 1148 and the third drive motor 1150 . The third control device 119 is used for receiving the second state signal and the second control signal output by the first control device 116 to control the operation of the working device 112, and according to the second control device 116 The status signal and the second control signal control the amount of power supplied to the second electric cylinder 1142 and the third electric cylinder by at least one of the generator set and the power storage device.
通过在工程机械100上设置第二检测装置,第三控制装置119能够根据第二检测装置输出的第二状态信号确定第二驱动电机1148和第三驱动电机1150的实时工作状态,从而对发电机组和蓄电装置中的至少一个向第二驱动电机1148和第三驱动电机1150的供电量实时进行调整,以进一步提高对第二驱动电机1148和第三驱动电机1150的旋转圈数、旋转速度及旋转加速度的控制精度,进而提高对翻转臂1132和举升臂1131的旋转角度、旋转速度及旋转加速度的控制精度。By setting the second detection device on the construction machine 100, the third control device 119 can determine the real-time working states of the second drive motor 1148 and the third drive motor 1150 according to the second state signal output by the second detection device, so as to detect the generator set. The amount of power supplied to the second drive motor 1148 and the third drive motor 1150 by at least one of the power storage device and the power storage device is adjusted in real time, so as to further improve the number of rotations, the rotation speed and the speed of the second drive motor 1148 and the third drive motor 1150. The control precision of the rotational acceleration further improves the control precision of the rotational angle, rotational speed and rotational acceleration of the flip arm 1132 and the lift arm 1131 .
具体地,第二检测装置可以包括与第二驱动电机1148电连接的第二编码器1151(如图4所示),以及与第三驱动电机1150电连接的第三编码器,该第二编码器1151和第三编码器分别与第三控制装置119电连接,第三控制装置119可以接收第二编码器1151的第一子反馈信号,并根据第一子反馈信号确定翻转臂1132的运行状态。同时,第三控制装置119还可以接收第三编码器反馈的第二子反馈信号,并根据第二子反馈信号确定举升臂1131的运行状态。Specifically, the second detection device may include a second encoder 1151 electrically connected to the second drive motor 1148 (as shown in FIG. 4 ), and a third encoder electrically connected to the third drive motor 1150 , the second encoder The encoder 1151 and the third encoder are respectively electrically connected to the third control device 119, and the third control device 119 can receive the first sub-feedback signal of the second encoder 1151 and determine the operating state of the flip arm 1132 according to the first sub-feedback signal . Meanwhile, the third control device 119 may also receive the second sub-feedback signal fed back by the third encoder, and determine the operating state of the lift arm 1131 according to the second sub-feedback signal.
其中,翻转臂1132的运行状态可以包括翻转臂1132的翻转角度、翻转速度及翻转加速度。举升臂1131的运行状态可以包括举升臂1131的举升角度、举升速度及举升加速度。The operating state of the inversion arm 1132 may include the inversion angle, inversion speed and inversion acceleration of the inversion arm 1132 . The operating state of the lift arm 1131 may include a lift angle, a lift speed, and a lift acceleration of the lift arm 1131 .
另外,第二驱动电机1148和第三驱动电机1150的类型可以为伺服电机、步进电机等等,第二编码器1151和第三编码器的类型可以参照上述第一编码器的类型,此处不再赘述。In addition, the types of the second drive motor 1148 and the third drive motor 1150 can be servo motors, stepping motors, etc., and the types of the second encoder 1151 and the third encoder can refer to the type of the first encoder described above, here No longer.
可以理解的是,第二驱动电机1148一般通过减速器与第一滚珠丝杠副1143连接,当第二驱动电机1148旋转时,会带动第一滚珠丝杠副1143伸缩,且第二驱动电机1148的旋转圈数、旋转速度及旋转加速度与对应第一滚珠丝杠副1143的伸缩长度、伸缩速度及伸缩加速度的比值固定,因此,当第二驱动电机1148的旋转圈数、旋转速度及旋转加速度确定后,可以计算出第一滚珠丝杠副1143的伸缩长度、伸缩速度及伸缩加速度,进而计算出翻转臂1132的翻转、翻转速度及翻转加速度。It can be understood that the second drive motor 1148 is generally connected to the first ball screw pair 1143 through a reducer. When the second drive motor 1148 rotates, it will drive the first ball screw pair 1143 to expand and contract, and the second drive motor 1148 The ratio of the number of rotations, rotation speed and rotation acceleration corresponding to the telescopic length, telescopic speed and telescopic acceleration of the first ball screw pair 1143 is fixed. Therefore, when the number of rotations, rotation speed and rotation acceleration of the second drive motor 1148 After determination, the telescopic length, telescopic speed and telescopic acceleration of the first ball screw pair 1143 can be calculated, and then the inversion, inversion speed and inversion acceleration of the inversion arm 1132 can be calculated.
当第二驱动电机1148开始工作之后,与第二驱动电机1148对应的第二编码器1151便开始实时对该第二驱动电机1148的工作状态进行监测,并将监测到的工作状态参数反馈到第三控制装置119,此处的工作状态可以是第二驱动电机1148的实际所转圈数、实际转速、实际转动加速度等。After the second drive motor 1148 starts to work, the second encoder 1151 corresponding to the second drive motor 1148 starts to monitor the working state of the second drive motor 1148 in real time, and feeds the monitored working state parameters to the first The working state of the third control device 119 may be the actual number of turns, the actual rotational speed, the actual rotational acceleration, and the like of the second driving motor 1148 .
第三控制装置119接收到第二编码器1151的反馈信号后,对该反馈信号进行解析,通过相关的运算换算,计算得到翻转臂1132的实际运行状态,此处的实际运行状态可以包括翻转臂1132的实际翻转角度、实际翻转速度、实际翻转加速度等。After receiving the feedback signal from the second encoder 1151, the third control device 119 analyzes the feedback signal, and calculates the actual operating state of the flip arm 1132 through related operations and conversions. The actual operating state here may include the flip arm 1132's actual flip angle, actual flip speed, actual flip acceleration, etc.
第三控制装置119根据第二子反馈信号确定举升臂1131的运行状态的方式,与控制装置根据第一子反馈信号确定翻转臂1132的运行状态的方式基本相同,此处不再赘述。The manner in which the third control device 119 determines the operation state of the lift arm 1131 according to the second sub-feedback signal is basically the same as the manner in which the control device determines the operation state of the flip arm 1132 according to the first sub-feedback signal, and will not be repeated here.
具体地,如图3所示,工程机械100为装载机,其工作装置112的工作模块113包括两个举升臂1131、翻转臂1132及铲斗1133,两个举升臂1131并列设置,且两个举升臂1131的一端与车架1111前端铰接,两个举升臂1131的另一端与铲斗1133铰接,两个举升臂1131的中部通过连接部1134连接在一起,翻转臂1132的中部与连接部1134铰接在一起,且翻转臂1132的一端通过连杆1135与铲斗1133铰接。Specifically, as shown in FIG. 3 , the construction machine 100 is a loader, and the working module 113 of the working device 112 includes two lift arms 1131 , a flip arm 1132 and a bucket 1133 , and the two lift arms 1131 are arranged side by side, and One end of the two lift arms 1131 is hinged with the front end of the frame 1111, the other end of the two lift arms 1131 is hinged with the bucket 1133, the middle parts of the two lift arms 1131 are connected together by the connecting part 1134, and the The middle part is hinged with the connecting part 1134 , and one end of the turning arm 1132 is hinged with the bucket 1133 through the connecting rod 1135 .
第一电动缸1141的一端与车架1111的前端铰接在一起,另一端与翻转臂1132的另一端铰接在一起,第二电动缸1142的数量为两个,两个第二电动缸1142分别位于两个举升臂1131的下方,两个第二电动缸1142的一端分别与车架1111的前端铰接在一起,两个第二电动缸1142的另一端分别与两个举升臂1131的中部下方铰接在一起。One end of the first electric cylinder 1141 is hinged with the front end of the frame 1111, and the other end is hinged with the other end of the flip arm 1132. The number of the second electric cylinders 1142 is two, and the two second electric cylinders 1142 are located at the Below the two lift arms 1131 , one end of the two second electric cylinders 1142 is hinged with the front end of the frame 1111 , and the other ends of the two second electric cylinders 1142 are respectively connected to the lower part of the middle of the two lift arms 1131 . Hinged together.
在另一些实施例工程机械100也可以为挖掘机、推土机等等,不同类型的工程机械100,其行驶装置111及工作装置112的结构也存在差别。例如:当工程机械100为挖掘机时,工程机械100的行驶装置111可以包括底盘,及设置在底盘上的车架总成、中央回转接头等,工作装置112可以包括动臂,及连接在动臂上的挖斗等等。In other embodiments, the construction machine 100 may also be an excavator, a bulldozer, etc. Different types of construction machines 100 also have different structures of the traveling device 111 and the working device 112 . For example: when the construction machine 100 is an excavator, the traveling device 111 of the construction machine 100 may include a chassis, a frame assembly, a central swivel joint, etc. disposed on the chassis, and the working device 112 may include a boom, and Buckets on the arm, etc.
在一些实施例中,发电机组可以包括液化天然气(Liquefied Natural Gas,LNG)发动机,及与该液化天然气发动机的输出端连接的发电机,液化天然气发动机通过燃烧液化天然气驱动曲轴转动,然后由曲轴带动发电机旋转发电,发电机产生的电能在控制装置的控制作用下传输至蓄电装置、驱动机构或电动缸组件114。由于液化天然气主要成分是甲烷,其燃烧后不仅放出大量的热量,而且燃烧后的排放的尾气主要为水和二氧化碳,对环境的污染非常小。In some embodiments, the generator set may include liquefied natural gas (Liquefied Natural Gas (LNG) engine, and a generator connected to the output end of the LNG engine, the LNG engine drives the crankshaft to rotate by burning LNG, and then the crankshaft drives the generator to rotate and generate electricity, and the electricity generated by the generator is in the control device. Under control, it is transmitted to the power storage device, the drive mechanism or the electric cylinder assembly 114 . Since the main component of LNG is methane, it not only releases a large amount of heat after combustion, but also the exhaust gas after combustion is mainly water and carbon dioxide, which pollutes the environment very little.
其中,动力装置126还包括支撑在车架1111上的储液罐,在储液罐内储存有液化天然气,储液罐的出口通过管路与液化天然气发动机连接,以向液化天然气发动机提供液化天然气。Wherein, the power unit 126 also includes a liquid storage tank supported on the frame 1111, and LNG is stored in the liquid storage tank, and the outlet of the liquid storage tank is connected to the LNG engine through a pipeline, so as to provide the LNG engine with LNG .
当然,发电机组也可以包括柴油发动机,及与该柴油发动机的输出端连接的发电机。或者,发电机组也可以包括汽油发动机,及与该汽油发动机的输出端连接的发电机。Of course, the generator set may also include a diesel engine and a generator connected to the output end of the diesel engine. Alternatively, the generator set may also include a gasoline engine and a generator connected to the output end of the gasoline engine.
蓄电装置可以为超级电容、锂电池、铅蓄电池等等,蓄电装置除了由发电机组进行充电外,还可以在行驶装置111上设置与蓄电装置电连接的插头,该插头用于与市电连接,通过市电向蓄电装置进行充电,从而减少燃料的使用,进一步提高工程机械的节能环保效果。The power storage device can be a super capacitor, lithium battery, lead battery, etc. In addition to being charged by the generator set, the power storage device can also be provided with a plug electrically connected to the power storage device on the driving device 111, and the plug is used to connect with the market. It is electrically connected to charge the power storage device through the commercial power, thereby reducing the use of fuel and further improving the energy saving and environmental protection effect of construction machinery.
在一些实施例中,如图6所示,工程机械100还可以包括智能系统120,该智能系统120用于获取工程机械100周边的环境,并根据工程机械100周边的环境控制工程机械100自动作业,以实现工程机械100的长时间作业,提高工程机械100的使用效率,并避免工程机械100的作业环境影响操作人员的身心健康。In some embodiments, as shown in FIG. 6 , the construction machine 100 may further include an intelligent system 120 , and the intelligent system 120 is used to acquire the surrounding environment of the construction machine 100 and control the automatic operation of the construction machine 100 according to the surrounding environment of the construction machine 100 , so as to realize the long-term operation of the construction machine 100, improve the use efficiency of the construction machine 100, and prevent the working environment of the construction machine 100 from affecting the physical and mental health of the operator.
其中,智能系统120可以包括与驱动机构、电动缸组件114及第一控制装置116电连接的第四控制装置121,及与第四控制装置121电连接的环境检测装置122、导航定位装置123和状态检测装置124;环境检测装置122用于采集工程机械100的环境信息,并将环境信息传输至第四控制装置121,第四控制装置121根据环境信息确定工程机械100周边的环境;导航定位装置123用于检测工程机械100的位置信息,并将位置信息传输至第四控制装置121,第四控制装置121根据位置信息确定工程机械100的位置;状态检测装置124用于检测行驶装置111和工作装置112的状态信息,并将状态信息传输至第四控制装置121,该状态检测装置124可以包括上述第一检测装置和第二检测装置,第四控制装置121根据状态信息确定驱动机构和电动缸组件114的运行状态;第四控制装置121用于接收作业指令,并根据作业指令、工程机械100周边的环境、工程机械100的位置及驱动机构和电动缸组件114的运行状态,输出对应的第三控制信号至第一控制装置116,使第一控制装置116控制发电机组和蓄电装置中的至少一个向驱动机构和电动缸组件供电。The intelligent system 120 may include a fourth control device 121 electrically connected to the driving mechanism, the electric cylinder assembly 114 and the first control device 116 , and an environment detection device 122 , a navigation and positioning device 123 , and an environment detection device 122 electrically connected to the fourth control device 121 . The state detection device 124; the environment detection device 122 is used to collect the environmental information of the construction machinery 100, and transmit the environmental information to the fourth control device 121, and the fourth control device 121 determines the environment around the construction machinery 100 according to the environmental information; the navigation and positioning device 123 is used to detect the position information of the construction machine 100, and transmit the position information to the fourth control device 121, and the fourth control device 121 determines the position of the construction machine 100 according to the position information; the state detection device 124 is used to detect the driving device 111 and the working state information of the device 112, and transmit the state information to the fourth control device 121, the state detection device 124 may include the above-mentioned first detection device and second detection device, and the fourth control device 121 determines the driving mechanism and the electric cylinder according to the state information The operation state of the assembly 114; the fourth control device 121 is used to receive the operation instruction, and according to the operation instruction, the surrounding environment of the construction machine 100, the position of the construction machine 100 and the operation state of the drive mechanism and the electric cylinder assembly 114, output the corresponding first Three control signals are sent to the first control device 116, so that the first control device 116 controls at least one of the generator set and the power storage device to supply power to the drive mechanism and the electric cylinder assembly.
本申请实施例提供的工程机械100通过环境检测装置122采集工程机械100的环境信息,并通过导航定位装置123检测工程机械100的位置信息,然后将工程机械100的环境信息和位置信息传输至第四控制装置121,由第四控制装置121根据该信息确定出工程机械100周边的环境以及工程机械100的位置;之后,第四控制装置121通过状态检测装置124确定出工程机械100的驱动机构和电动缸组件114的运行状态,并根据驱动机构和电动缸组件114当前的运行状态输出对应的控制信号,使工程机械100的行驶装置111能够在周边的环境中自动行驶,且工作装置112在周边的环境中自动工作,从而实现工程机械100的自动化作业,使工程机械100无需操作人员现场进行操作,从而避免工程机械100的作业环境影响操作人员的身心健康。The construction machinery 100 provided in the embodiment of the present application collects the environmental information of the construction machinery 100 through the environmental detection device 122, detects the position information of the construction machinery 100 through the navigation and positioning device 123, and then transmits the environmental information and position information of the construction machinery 100 to the first Fourth control device 121, the fourth control device 121 determines the surrounding environment of the construction machine 100 and the position of the construction machine 100 according to the information; after that, the fourth control device 121 determines the driving mechanism and the driving mechanism of the construction machine 100 through the state detection device 124. The operating state of the electric cylinder assembly 114, and output corresponding control signals according to the current operating state of the driving mechanism and the electric cylinder assembly 114, so that the traveling device 111 of the construction machine 100 can automatically travel in the surrounding environment, and the working device 112 is in the surrounding environment. Automatic work in the environment of the construction machine 100, so as to realize the automatic operation of the construction machine 100, so that the construction machine 100 does not need the operator to operate on the spot, thereby avoiding the operation environment of the construction machine 100 from affecting the physical and mental health of the operator.
在一些实施例中,第四控制装置121可以包括第一控制模块,环境检测装置122可以包括与第四控制装置121的第一控制模块电连接的作业环境检测模块和障碍物检测模块,其中,作业环境检测模块用于采集工程机械100的作业环境信息,并将作业环境信息传输至第四控制装置121的第一控制模块;障碍物检测模块用于采集工程机械100周围的障碍物信息,并将障碍物信息传输至第四控制装置121的第一控制模块;第一控制模块根据作业环境信息和障碍物信息确定工程机械100周边的环境。In some embodiments, the fourth control device 121 may include a first control module, and the environment detection device 122 may include a work environment detection module and an obstacle detection module electrically connected to the first control module of the fourth control device 121 , wherein, The working environment detection module is used to collect the working environment information of the construction machine 100, and transmit the working environment information to the first control module of the fourth control device 121; the obstacle detection module is used to collect the obstacle information around the construction machine 100, and The obstacle information is transmitted to the first control module of the fourth control device 121 ; the first control module determines the surrounding environment of the construction machine 100 according to the working environment information and the obstacle information.
本申请实施例提供的环境检测装置122通过作业环境检测模块检测工程机械100周边的作业环境信息,并通过障碍物检测模块检测工程机械100周边的障碍物信息,然后第四控制装置121的第一控制模块根据作业环境信息和障碍物信息确定出工程机械100周边的作业环境和障碍物,并将工程机械100周边的作业环境和障碍物作为工程机械100的周边环境,以便于智能系统120控制工程机械100行驶装置111在作业环境中能够自动行驶和规避障碍物。The environment detection device 122 provided in this embodiment of the present application detects the work environment information around the construction machine 100 through the work environment detection module, and detects the obstacle information around the construction machine 100 through the obstacle detection module. The control module determines the work environment and obstacles around the construction machine 100 according to the work environment information and the obstacle information, and uses the work environment and obstacles around the construction machine 100 as the surrounding environment of the construction machine 100, so that the intelligent system 120 can control the project The traveling device 111 of the machine 100 can automatically travel and avoid obstacles in the work environment.
在一些实施例中,第四控制装置121第一控制模块与作业环境检测模块和障碍物检测模块均可通过控制器局域网络(Controller Area Network,CAN)相连,其中,CAN属于总线式串行通信网络,CAN总线结构一般划分为两层: 物理层和数据链路层 (包括逻辑链路控制子层和媒体访问控制子层),由于控制器局域网络通讯方式具有可靠、实时和灵活的优点,因此在该工程机械100的作业环境监测系统之间采用CAN通讯,使得作业环境监测系统的各个组成部分之间的通讯更加稳定可靠。In some embodiments, the first control module of the fourth control device 121, the working environment detection module and the obstacle detection module can all be connected through a controller area network (Controller Area Network). Area Network, CAN) is connected, wherein, CAN belongs to bus type serial communication network, CAN bus structure is generally divided into two layers: physical layer and data link layer (including logical link control sublayer and media access control sublayer), Because the controller area network communication mode has the advantages of reliability, real-time and flexibility, CAN communication is adopted between the working environment monitoring systems of the construction machinery 100, so that the communication between the various components of the working environment monitoring system is more stable and reliable.
在一些实施例中,作业环境检测模块可以包括与第四控制装置121的第一控制模块电连接的3D地图构建组件,该3D地图构建组件用于采集工程机械100作业环境的3D地形信息,并将3D地形信息传输至第一控制模块,然后,由第一控制模块根据接收到的3D地形信息确定工程机械100作业环境的3D地图。第一控制模块通过3D地图构建组件确定出工程机械100周边的3    D地图后,能够根据3D地图有效的规划处合适的行驶路线,并控制行驶装置111按照该行驶路线进行行驶。In some embodiments, the working environment detection module may include a 3D map construction component electrically connected to the first control module of the fourth control device 121, the 3D map construction component is used to collect 3D terrain information of the working environment of the construction machine 100, and The 3D terrain information is transmitted to the first control module, and then the first control module determines a 3D map of the working environment of the construction machine 100 according to the received 3D terrain information. After the first control module determines the 3D map around the construction machine 100 through the 3D map construction component, it can effectively plan a suitable driving route according to the 3D map, and control the driving device 111 to travel according to the driving route.
具体地,3D地图构建组件可以包括与第一控制模块电连接的激光雷达组(图中未示出)和摄像头组(图中未示出),该激光雷达组和摄像头组设置在行驶装置111的顶部,激光雷达组用于扫描工程机械100周边环境物体的距离信息和角度信息,并将距离信息和角度信息传输至第一控制模块;摄像头组用于采集工程机械100周边环境物体的图像信息,并将图像信息传输至第一控制模块;第一控制模块根据距离信息、角度信息和图像信息确定工程机械100作业环境的3D地图。由于工程机械100的顶部的障碍物少以及高度较高,因此为激光雷达组和摄像头组提供了一个宽广的视野,降低了视野盲区,从而有效提高了成像效果。Specifically, the 3D map construction component may include a lidar group (not shown in the figure) and a camera group (not shown in the figure) electrically connected to the first control module, and the lidar group and the camera group are provided on the traveling device 111 The top of the lidar group is used to scan the distance information and angle information of the surrounding environmental objects of the construction machinery 100, and transmit the distance information and angle information to the first control module; the camera group is used to collect the image information of the surrounding environmental objects of the construction machinery 100 , and transmit the image information to the first control module; the first control module determines the 3D map of the working environment of the construction machine 100 according to the distance information, the angle information and the image information. Since the top of the construction machine 100 has few obstacles and a high height, a wide field of view is provided for the lidar group and the camera group, which reduces the blind area of the field of vision, thereby effectively improving the imaging effect.
其中,工程机械100周边环境物体是指工程机械100周边环境中的树木、土坡等物体。由于激光雷达组具有空间分辨率高、测距精度高的优点,能够准确的检测出工程机械100周边环境物体的位置和形状。而通过摄像头组采集到的工程机械100周边环境物体的图像信息,能够准确的识别出工程机械100周边环境物体的类型,因此,本申请中的第一控制模块通过将激光雷达组采集到的物体的距离信息和角度信息,及摄像头组采集到的图像信息集合在一起,能够更加准确的构建出工程机械100作业环境的3D地形图。The objects in the surrounding environment of the construction machine 100 refer to objects such as trees and soil slopes in the surrounding environment of the construction machine 100 . Because the lidar group has the advantages of high spatial resolution and high ranging accuracy, it can accurately detect the position and shape of objects in the surrounding environment of the construction machinery 100 . The image information of the objects in the surrounding environment of the construction machine 100 collected by the camera group can accurately identify the types of objects in the surrounding environment of the construction machine 100. Therefore, the first control module in this application uses the objects collected by the lidar group. The distance information and angle information obtained from the camera group and the image information collected by the camera group can be gathered together, and a 3D topographic map of the working environment of the construction machinery 100 can be constructed more accurately.
在一些实施例中,如图1及图2所示,在工程机械100的顶部设置有可升降的支撑装置1113,该支撑装置1113上方设置有云台1114,并将激光雷达组和摄像头组设置于云台1114上,该云台1114具备减震功能,且该可升降的支撑装置1113为电动控制,工程机械100可根据需求调整该可升降的支撑装置1113的高度,从而调整激光雷达组和摄像头组的高度,以调整激光雷达组的扫描范围以及摄像头组的拍摄范围。In some embodiments, as shown in FIG. 1 and FIG. 2 , a liftable supporting device 1113 is provided on the top of the construction machine 100 , a pan/tilt 1114 is provided above the supporting device 1113 , and a lidar group and a camera group are provided On the pan/tilt 1114, the pan/tilt 1114 has a shock absorption function, and the liftable support device 1113 is electrically controlled. The construction machine 100 can adjust the height of the liftable support device 1113 according to requirements, thereby adjusting the lidar group and The height of the camera group to adjust the scanning range of the lidar group and the shooting range of the camera group.
本实施例中,激光雷达是以发射激光束探测目标的位置、速度等特征量的雷达系统。其工作原理是向目标发射探测信号(激光束),然后将接收到的从目标反射回来的信号(目标回波)与发射信号进行比较,作适当处理后,就可获得目标的有关信息,如目标距离、方位、高度、速度、姿态、甚至形状等参数,激光雷达的工作原理与雷达非常相近,以激光作为信号源,由激光器发射出的脉冲激光,打到地面的树木、道路、桥梁和建筑物上,引起散射,一部分光波会反射到激光雷达的接收器上,根据激光测距原理计算,就得到从激光雷达到目标点的距离,脉冲激光不断地扫描目标物,就可以得到目标物上全部目标点的数据,用此数据进行成像处理后,就可得到精确的三维立体图像。摄像头组一般可包括多个摄像头,该多个摄像头可以是3个,也可以是5个,其具体数目在此不做限定。In this embodiment, the laser radar is a radar system that emits a laser beam to detect the position, velocity and other characteristic quantities of the target. Its working principle is to transmit a detection signal (laser beam) to the target, and then compare the received signal (target echo) reflected from the target with the transmitted signal, and after proper processing, the relevant information of the target can be obtained, such as Target distance, azimuth, altitude, speed, attitude, and even shape and other parameters, the working principle of lidar is very similar to that of radar, using laser as the signal source, the pulsed laser emitted by the laser hits trees, roads, bridges and trees on the ground. On the building, scattering is caused, and part of the light wave will be reflected on the receiver of the lidar. According to the principle of laser ranging, the distance from the lidar to the target point can be obtained. The pulsed laser continuously scans the target, and the target can be obtained. After the data of all the target points on the target point is used for imaging processing, an accurate three-dimensional stereo image can be obtained. The camera group may generally include a plurality of cameras, and the plurality of cameras may be 3 or 5, and the specific number thereof is not limited herein.
另外,作业环境检测模块也可以包括与第一控制模块电连接的作业介质感知组件,该作业介质感知组件用于检测作业介质的距离信息,并将距离信息传输至第一控制模块,第一控制模块根据距离信息确定作业介质的相对位置,以便于第一控制模块控制工程机械100的工作装置112准确对作业介质进行作业处理。其中,作业介质是指工程机械100的作业对象,工程机械100的类型不同,作业介质的类型也可能会存在差别,例如:当工程机械100为装载机时,作业介质包括石头、土堆等等,当工程机械100为推土机时,作业介质为土堆或其它结构。In addition, the working environment detection module may also include a working medium sensing component electrically connected to the first control module, the working medium sensing component is used to detect the distance information of the working medium, and transmit the distance information to the first control module, the first control module The module determines the relative position of the working medium according to the distance information, so that the first control module controls the working device 112 of the construction machine 100 to accurately process the working medium. Among them, the working medium refers to the working object of the construction machine 100. The type of the construction machine 100 may vary depending on the type of the working medium. For example, when the construction machine 100 is a loader, the working medium includes stones, mounds, etc. , when the construction machine 100 is a bulldozer, the working medium is a mound or other structures.
在一些实施例中,如图1所示,作业介质感组件可以包括设置工程机械100前侧的第二超声波雷达1223,该第二超声波雷达1223用于检测作业介质的距离信息。通过将第二超声波雷达1223设置于工程机械100前方,可以有效的检测工程机械100前侧的作业介质的位置信息,从而可以根据其作业介质的位置信息,调整工程机械100自身的位置和状态,使工程机械100自动移动到作业介质附近并对作业介质进行处理。In some embodiments, as shown in FIG. 1 , the working medium sensing component may include a second ultrasonic radar 1223 disposed on the front side of the construction machine 100 , and the second ultrasonic radar 1223 is used to detect distance information of the working medium. By arranging the second ultrasonic radar 1223 in front of the construction machine 100, the position information of the working medium on the front side of the construction machine 100 can be effectively detected, so that the position and state of the construction machine 100 can be adjusted according to the position information of the working medium. The construction machine 100 is automatically moved to the vicinity of the work medium and the work medium is processed.
进一步的,第二超声波雷达1223也可在工程机械100的正后方和两侧方增加设置,也即,第二超声波雷达 1223的数量为多个,且分布在工程机械100的四周,如此可以全面的获取工程机械100周围的作业介质相关信息,然后可以将获取工程机械100周围的作业介质相关信息发送至第一控制模块,该第一控制模块可将工程机械100周围的作业介质相关信息和3D地形信息相结合,规划作业路径,从而优化作业效率。Further, the second ultrasonic radars 1223 can also be added to the rear and both sides of the construction machinery 100, that is, the number of the second ultrasonic radars 1223 is multiple and distributed around the construction machinery 100, so that it can be comprehensively The information related to the working medium around the construction machine 100 can be obtained by the method, and then the obtained information about the working medium around the construction machine 100 can be sent to the first control module, and the first control module can be used. The terrain information is combined to plan the operation path, thereby optimizing the operation efficiency.
需要说明的是,上述作业环境检测模块可以同时包括3D地图构建组件和作业介质感知组件,也可以只包括二者中的一者,具体可根据工程机械100的实际使用环境而定。例如:在工程机械100的实际应用过程中,若工程机械100的作业环境已知且固定不变,则可以事先进行作业环境的3D地形的构建,以获取当前作业环境的3D地形信息,工程机械100在作业过程中,可以直接将该3D地图传输至第一控制模块,而无需另外在设置3D地图构建组件。同样地,在工程机械100的实际应用过程中,若作业介质的位置已知,则工程机械100在作业过程中,可以直接将作业介质的相关信息传输至第一控制模块,而无需另外再设置作业介质感知组件。It should be noted that the above-mentioned operating environment detection module may include both a 3D map construction component and an operation medium sensing component, or only one of the two, which may be determined according to the actual use environment of the construction machine 100 . For example: in the actual application process of the construction machine 100, if the working environment of the construction machine 100 is known and fixed, the 3D terrain of the working environment can be constructed in advance to obtain the 3D terrain information of the current working environment. 100 During the operation, the 3D map can be directly transmitted to the first control module without additionally setting the 3D map construction component. Similarly, in the actual application process of the construction machine 100, if the position of the working medium is known, the construction machine 100 can directly transmit the relevant information of the working medium to the first control module during the operation, without the need for additional settings. Job Media Awareness Component.
在一些实施例中,如图2所示,障碍物检测模块可以包括与第一控制模块电连接并安装在工程机械100的四周的多个摄像头1224,该多个摄像头1224用于采集工程机械100周边的障碍物图像信息,并将障碍物图像信息传输至第一控制模块,第一控制模块根据障碍物图像信息确定工程机械100周边的障碍物距离、类别和形态。由于工程机械100被广泛应用于建筑工程、交通运输以及农林水利等领域,而在不同领域用于时,其实际作业环境不尽相同,例如,应用于建筑工地时,其建筑工地表面崎岖不平,周围附近可能会存放各种建材,又如,应用于农林水利时,其周围环境可能会是坑洼之地,周围或是池塘农田,而在不同的应用场景对应的障碍物也是不尽相同,因此精准的识别障碍物就显得格外重要,本实施例通过在工程机械100的前后及其侧身上间隔设置有多个摄像头1224,可以全方位的获取工程机械100周围的实拍图像,大大提升了障碍物的检测范围,降低了工程机械100与障碍物之间的碰撞几率。In some embodiments, as shown in FIG. 2 , the obstacle detection module may include a plurality of cameras 1224 electrically connected to the first control module and installed around the construction machinery 100 , and the plurality of cameras 1224 are used to collect the construction machinery 100 The image information of the surrounding obstacles is transmitted, and the image information of the obstacles is transmitted to the first control module, and the first control module determines the distance, type and shape of the obstacles around the construction machine 100 according to the image information of the obstacles. Since the construction machine 100 is widely used in construction engineering, transportation, agriculture, forestry and water conservancy and other fields, its actual operating environment is different when used in different fields. Various building materials may be stored nearby. For example, when applied to agriculture, forestry and water conservancy, the surrounding environment may be potholes, surrounding or pond farmland, and the corresponding obstacles in different application scenarios are also different. Therefore, it is particularly important to accurately identify obstacles. In this embodiment, by arranging multiple cameras 1224 at intervals on the front and rear of the construction machine 100 and its side body, the real-shot images around the construction machine 100 can be obtained in all directions, which greatly improves the The detection range of obstacles reduces the collision probability between the construction machinery 100 and obstacles.
在一些实施例中,如图2所示,障碍物检测模块还可以包括与第一控制模块电连接并安装在工程机械100四周的多个毫米波雷达1225,该多个毫米波雷达1225用于检测工程机械100四周的障碍物距离、位置及运动状态。工程机械100在实际作业工程中会产生大量的灰层,当灰层量达到一定时,工程机械100上的摄像组等视觉传感设备的功能将受到影响,因此,通过在工程机械100四周设置毫米波雷达1225,利用该毫米波雷达1225具备的穿透雾、烟、灰尘能力强和抗干扰能力强的特点,有效提高了特种情况的防撞避障,从而提高工程机械100智能化作业的安全性。In some embodiments, as shown in FIG. 2 , the obstacle detection module may further include a plurality of millimeter-wave radars 1225 electrically connected to the first control module and installed around the construction machine 100 . The plurality of millimeter-wave radars 1225 are used for Detect the distance, position and motion status of obstacles around the construction machinery 100. The construction machinery 100 will generate a large amount of gray layers in the actual operation project. When the amount of gray layers reaches a certain level, the functions of the visual sensing devices such as the camera group on the construction machinery 100 will be affected. Millimeter wave radar 1225, using the millimeter wave radar 1225's strong ability to penetrate fog, smoke, dust and strong anti-interference ability, effectively improves the collision avoidance and obstacle avoidance in special situations, thereby improving the intelligent operation of construction machinery 100. safety.
在一些实施例中,如图2所示,障碍物检测模块还可以包括与第一控制模块电连接并安装在工程机械100四周的多个第一超声波雷达1226,该多个第一超声波雷达1226用于检测所述工程机械100四周的障碍物距离和位置。由于第一超声波雷达1226具有穿透能力强、衰减小、反射能力强、对光照、色彩、电磁场不敏感,以及,不易受恶劣天气影响等特点,能够有效的对工程机械100四周的障碍物进行检测,避免受到灰尘、光照等的影响,从而提高工程机械100智能化作业的安全性。其中,第一超声波雷达1226和上述第二超声波雷达1223可以为同一个超声波雷达,也可以为不同的超声波雷达,当然,前者能够降低工程机械100的成本。In some embodiments, as shown in FIG. 2 , the obstacle detection module may further include a plurality of first ultrasonic radars 1226 electrically connected to the first control module and installed around the construction machine 100 . The plurality of first ultrasonic radars 1226 It is used to detect the distance and position of obstacles around the construction machine 100 . Because the first ultrasonic radar 1226 has the characteristics of strong penetrating ability, small attenuation, strong reflection ability, insensitivity to light, color, and electromagnetic field, and not easily affected by bad weather, etc., it can effectively detect the obstacles around the construction machinery 100. Detection, avoid being affected by dust, light, etc., so as to improve the safety of intelligent operation of construction machinery 100. The first ultrasonic radar 1226 and the second ultrasonic radar 1223 may be the same ultrasonic radar or different ultrasonic radars. Of course, the former can reduce the cost of the construction machine 100 .
需要说明的是,本申请中的障碍物检测模块可以同时包括毫米波雷达1225和第一超声波雷达1226,也可以只包括毫米波雷达1225和第一超声波雷达1226中的一个,当然,前者能够通过毫米波雷达1225检测200m范围内的障碍物,并通过第一超声波雷达1226检测近距离障碍物,从而更加准确的对工程机械100附近的障碍物进行检测。It should be noted that the obstacle detection module in this application may include both the millimeter-wave radar 1225 and the first ultrasonic radar 1226, or only one of the millimeter-wave radar 1225 and the first ultrasonic radar 1226. Of course, the former can pass The millimeter-wave radar 1225 detects obstacles within a range of 200 meters, and detects close-range obstacles through the first ultrasonic radar 1226 , so as to more accurately detect obstacles near the construction machinery 100 .
另外,本申请中的第一控制模块的数量可以为一个或多个,例如:可以使第一控制模块的数量为一个,作业环境检测模块的激光雷达组、摄像头组和第二超声波雷达1223,以及障碍物检测模块的摄像头1224、毫米波雷达1225和第一超声波雷达1226等传感器均与该第一检测模块电连接。或者,也可以使第一控制模块的数量为多个,作业环境检测模块的激光雷达组、摄像头组和第二超声波雷达1223,以及障碍物检测模块的摄像头1224、毫米波雷达1225和第一超声波雷达1226等传感器各自与不同的第一控制模块电连接。In addition, the number of the first control modules in this application may be one or more, for example: the number of the first control modules may be one, the laser radar group, the camera group and the second ultrasonic radar 1223 of the working environment detection module, Sensors such as the camera 1224 , the millimeter wave radar 1225 and the first ultrasonic radar 1226 of the obstacle detection module are all electrically connected to the first detection module. Alternatively, the number of the first control modules may be more than one, the lidar group, the camera group and the second ultrasonic radar 1223 of the working environment detection module, and the camera 1224, the millimeter-wave radar 1225 and the first ultrasonic radar of the obstacle detection module Sensors such as the radar 1226 are each electrically connected to different first control modules.
在一些实施例中,第四控制装置121可以包括第二控制模块,导航定位装置123可以包括设置在工程机械本体110上的导航模块,该导航模块与第二控制模块电连接,导航模块用于采集工程机械100的位置信息,并将该位置信息发送至第二控制模块,使第二控制模块根据位置信息确定工程机械100的位置。第二控制模块通过导航模块能够准确的获取工程机械100的位置,以便于第二控制模块对行驶装置111的行驶方向和行驶距离进行准确的控制。In some embodiments, the fourth control device 121 may include a second control module, the navigation and positioning device 123 may include a navigation module disposed on the construction machine body 110, the navigation module is electrically connected to the second control module, and the navigation module is used for The position information of the construction machine 100 is collected, and the position information is sent to the second control module, so that the second control module determines the position of the construction machine 100 according to the position information. The second control module can accurately acquire the position of the construction machine 100 through the navigation module, so that the second control module can accurately control the driving direction and the driving distance of the driving device 111 .
其中,如图1所示,导航模块可以包括与第二控制模块电连接的卫星导航组件1231、惯性导航组件1232和视觉里程计组件(图中未示出);卫星导航组件1231用于根据卫星信号对工程机械100进行定位,并输出对应的第一定位信号至第四控制装置121;惯性导航用于检测工程机械100的运行状态,根据运行状态对工程机械100进行定位,并输出对应的第二定位信号至第二控制模块;视觉里程计组件用于检测工程机械100运动过程中周边的环境变化信息,根据环境变化信息对工程机械100进行定位,并输出对应的第三定位信号至第二控制模块;第二控制模块根据第一定位信号、第二定位信号和第三定位信号中的至少一个,及环境检测装置122采集到的环境信息确定工程机械100的位置。Wherein, as shown in FIG. 1 , the navigation module may include a satellite navigation component 1231, an inertial navigation component 1232 and a visual odometer component (not shown in the figure) electrically connected to the second control module; the satellite navigation component 1231 is used for satellite navigation The signal locates the construction machine 100, and outputs the corresponding first positioning signal to the fourth control device 121; the inertial navigation is used to detect the operating state of the construction machine 100, locate the construction machine 100 according to the operating state, and output the corresponding first positioning signal. The second positioning signal is sent to the second control module; the visual odometer component is used to detect the surrounding environmental change information during the movement of the construction machine 100, locate the construction machine 100 according to the environmental change information, and output the corresponding third positioning signal to the second Control module; the second control module determines the position of the construction machine 100 according to at least one of the first positioning signal, the second positioning signal and the third positioning signal, and the environment information collected by the environment detection device 122 .
卫星导航组件1231具有成本低、定位准确等优点,但是,由于卫星导航是一种被动定位,卫星信号很容易受外界环境的影响,在复杂的城市高密度区,卫星信号的传播受到阻挡或者信号被反射和衍射,导致接收机接收到的信号在位置解算时出现偏差,使得精度远远达不到要求。The satellite navigation component 1231 has the advantages of low cost and accurate positioning. However, since satellite navigation is a passive positioning, satellite signals are easily affected by the external environment. In complex urban high-density areas, the propagation of satellite signals is blocked or the signal It is reflected and diffracted, which causes the signal received by the receiver to be deviated during the position calculation, so that the accuracy is far from the requirement.
而惯性导航组件1232是一种根据三维航位推算位置的导航组件,硬件部分包括惯性传感器和导航处理器,其中惯性传感器包括加速计和陀螺仪。惯性导航组件1232安装在工程机械本体110的行驶装置111上,并与运算控制器信号连接,惯性导航组件1232通过测量工程机械100的加速度和角加速度,并对时间积分得到位置和速度,可以在短时间内提供较高的计算精度。但是随着时间的增长,会出现比较大的误差累积,速度累积误差和时间成正比,位置的误差随着时间的平方累积,所以惯性导航需要融合其他导航系统来保证系统的长期稳定性。The inertial navigation component 1232 is a navigation component that calculates position according to three-dimensional dead reckoning, and the hardware part includes an inertial sensor and a navigation processor, wherein the inertial sensor includes an accelerometer and a gyroscope. The inertial navigation component 1232 is installed on the driving device 111 of the construction machine body 110, and is connected with the operation controller signal. Provides high computational accuracy in a short period of time. However, with the growth of time, there will be a relatively large accumulation of errors. The accumulated error of speed is proportional to time, and the error of position is accumulated with the square of time. Therefore, inertial navigation needs to integrate other navigation systems to ensure the long-term stability of the system.
视觉里程计组件采用相机根据工程机械100运动中的周边环境进行相对定位,主要采用双目相机。The visual odometry component uses a camera to perform relative positioning according to the surrounding environment in the movement of the construction machine 100, and mainly uses a binocular camera.
本申请通过使导航模块同时包括卫星导航组件1231、惯性导航组件1232和视觉里程计组件,当在有卫星导航信号的情况下,可以主要通过卫星导航组件1231进行定位,同时,惯性导航组件1232和视觉里程组件可以辅助进行定位或不进行定位;当在没有卫星导航信号时,可以将惯性导航组件1232和视觉里程组件结合在一起对工程机械100进行定位,以使工程机械100在不同的情况加均能够进行定位。In the present application, by making the navigation module include the satellite navigation component 1231, the inertial navigation component 1232 and the visual odometer component at the same time, when there is a satellite navigation signal, the positioning can be mainly performed through the satellite navigation component 1231. At the same time, the inertial navigation component 1232 and The visual mileage component can assist in positioning or not; when there is no satellite navigation signal, the inertial navigation component 1232 and the visual mileage component can be combined to locate the construction machine 100, so that the construction machine 100 can be used in different situations. can be positioned.
图7为本申请实施例提供的工程机械的各部件之间的电路连接和机械连接关系图。如图7所示,工程机械100的4个车轮1112分别为左前车轮、右前车轮、左后车轮及右后车轮,每个车轮1112均与一个单独的第一驱动电机1153连接,以使4个第一驱动电机1153驱动4个车轮1112转动;发动机与发电机连接并驱动发电机转动,以使发电机产生电能;第二驱动电机1148、第三驱动电机1150分别与第一滚珠丝杠副1143和第二滚珠丝杠副1149连接,以驱动第一滚珠丝杠副1143和第二滚珠丝杠副1149转动。FIG. 7 is a diagram of a circuit connection and a mechanical connection relationship between components of a construction machine provided in an embodiment of the present application. As shown in FIG. 7 , the four wheels 1112 of the construction machine 100 are the left front wheel, the right front wheel, the left rear wheel and the right rear wheel, and each wheel 1112 is connected to a single first drive motor 1153, so that the four The first drive motor 1153 drives the four wheels 1112 to rotate; the engine is connected to the generator and drives the generator to rotate, so that the generator can generate electricity; the second drive motor 1148 and the third drive motor 1150 are respectively connected with the first ball screw pair 1143 It is connected with the second ball screw pair 1149 to drive the first ball screw pair 1143 and the second ball screw pair 1149 to rotate.
工程机械100还包括电源分配装置118,该电源分配装置118分别与动力装置126、第一控制装置116、第二控制装置117、第三控制装置119及第五控制装置125电连接,第一控制装置116通过电源分配装置118控制动力装置126向电动缸组件114、第一驱动电机1153和第四驱动电机1152等进行供电。The construction machine 100 further includes a power distribution device 118, and the power distribution device 118 is electrically connected to the power device 126, the first control device 116, the second control device 117, the third control device 119, and the fifth control device 125, respectively. The device 116 controls the power device 126 to supply power to the electric cylinder assembly 114 , the first drive motor 1153 and the fourth drive motor 1152 through the power distribution device 118 .
其中,电源分配装置118可以包括整流器、功率变换器等等,电源分配装置118通过整流器将发电机组发出的交流电转换为直流电对蓄电装置进行充电,并通过功率变换器、逆变器等实现蓄电装置向各驱动电机供电。The power distribution device 118 may include a rectifier, a power converter, etc. The power distribution device 118 converts the alternating current generated by the generator set into direct current through the rectifier to charge the power storage device, and realizes the storage through the power converter, inverter, etc. The electrical device supplies power to each drive motor.
需要说明的是,上述电连接既可以包括电能连接,也可包括信号连接,也即,当两个部件电连接之后,这两个部件之间既可以传输电能,也可以传输电信号,具体可根据实际情况而定,此处不作限制。另外,点连接的方式可以包括直接电连接和间接电连接,只需使两个电连接的设备之间能够传输电信号或电能即可。It should be noted that the above-mentioned electrical connection may include both electrical energy connection and signal connection, that is, after the two components are electrically connected, both electrical energy and electrical signals can be transmitted between the two components. It depends on the actual situation and is not limited here. In addition, the point connection may include direct electrical connection and indirect electrical connection, as long as electrical signals or power can be transmitted between two electrically connected devices.
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其他实施例的相关描述。In the above-mentioned embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference may be made to the relevant descriptions of other embodiments.
以上对本申请实施例所提供的一种工程机械进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的技术方案及其核心思想;本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例的技术方案的范围。The construction machinery provided by the embodiments of the present application has been described in detail above. The principles and implementations of the present application are described in this paper by using specific examples. The descriptions of the above embodiments are only used to help understand the technical solutions of the present application. and its core idea; those of ordinary skill in the art should understand that: it is still possible to modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some of the technical features; and these modifications or replacements do not make the corresponding The essence of the technical solutions deviates from the scope of the technical solutions of the embodiments of the present application.

Claims (20)

  1. 一种工程机械,其中,所述工程机械包括:A construction machine, wherein the construction machine comprises:
    行驶装置,包括车架,所述车架上设置有车轮及与所述车轮连接的驱动机构;a traveling device, including a vehicle frame on which wheels and a driving mechanism connected to the wheels are arranged;
    工作装置,包括与所述车架连接的工作模块,及与所述工作模块连接并驱动所述工作模块活动的电动缸组件;a working device, comprising a working module connected with the frame, and an electric cylinder assembly connected with the working module and driving the working module to move;
    动力装置,设置在所述车架上,所述动力装置包括发电机组及蓄电装置,所述发电机组与所述蓄电装置电连接,并向所述蓄电装置供电;所述发电机组与所述驱动机构和所述电动缸组件电连接,所述蓄电装置与所述驱动机构和所述电动缸组件电连接;A power device is arranged on the frame, the power device includes a generator set and a power storage device, the generator set is electrically connected to the power storage device, and supplies power to the power storage device; the generator set is connected to the power storage device. the driving mechanism and the electric cylinder assembly are electrically connected, and the power storage device is electrically connected with the driving mechanism and the electric cylinder assembly;
    第一控制装置,设置在所述车架上,所述第一控制装置与所述驱动机构、所述电动缸组件、所述发电机组和所述蓄电装置电连接,所述第一控制装置用于控制所述发电机组和所述蓄电装置中的至少一个向所述驱动机构和所述电动缸组件供电。a first control device, provided on the vehicle frame, the first control device is electrically connected to the drive mechanism, the electric cylinder assembly, the generator set and the power storage device, the first control device for controlling at least one of the generator set and the power storage device to supply power to the drive mechanism and the electric cylinder assembly.
  2. 如权利要求1所述的工程机械,其中,所述发电机组包括液化天然气发动机,及与所述液化天然气发动机的输出端连接的发电机。The construction machine of claim 1, wherein the generator set comprises an LNG engine and a generator connected to an output end of the LNG engine.
  3. 如权利要求2所述的工程机械,其中,所述动力装置还包括支撑在所述车架上的储液罐,所述储液罐的出口通过管路与所述液化天然气发动机连接。The construction machine according to claim 2, wherein the power unit further comprises a liquid storage tank supported on the frame, and an outlet of the liquid storage tank is connected to the LNG engine through a pipeline.
  4. 如权利要求1所述的工程机械,其中,所述第一控制装置用于在所述发电机组的输出功率大于所述驱动机构和所述电动缸组件的负载功率时,控制所述发电机组向所述蓄电装置充电。The construction machine according to claim 1, wherein the first control device is configured to control the generator set to move to a direction when the output power of the generator set is greater than the load power of the driving mechanism and the electric cylinder assembly. The power storage device is charged.
  5. 如权利要求1所述的工程机械,其中,所述第一控制装置用于在所述发电机组的输出功率小于所述驱动机构和所述电动缸组件的负载功率时,控制所述蓄电装置向所述驱动机构和所述电动缸组件供电。The construction machine according to claim 1, wherein the first control device is configured to control the power storage device when the output power of the generator set is smaller than the load power of the drive mechanism and the electric cylinder assembly Power is supplied to the drive mechanism and the electric cylinder assembly.
  6. 如权利要求1所述的工程机械,其中,所述车架上设置有多个车轮,所述驱动机构包括设置在所述车架上的多个第一驱动电机,及与所述多个第一驱动电机电连接的第二控制装置,所述多个第一驱动电机与所述多个车轮数量相等,且一一对应连接。The construction machine according to claim 1, wherein a plurality of wheels are arranged on the frame, and the driving mechanism comprises a plurality of first driving motors arranged on the frame, and a plurality of first driving motors arranged on the frame, A second control device electrically connected to a driving motor, the plurality of first driving motors and the plurality of wheels are equal in number and are connected in a one-to-one correspondence.
  7. 如权利要求6所述的工程机械,其中,所述第二控制装置与所述发电机组、所述蓄电装置及所述第一控制装置电连接,所述工程机械还包括与所述第二控制装置电连接的第一检测装置,所述第一检测装置用于对所述第一驱动电机的运行状态进行检测,并输出对应的第一状态信号;The construction machine according to claim 6, wherein the second control device is electrically connected to the generator set, the power storage device, and the first control device, and the construction machine further includes a connection with the second control device. a first detection device electrically connected to the control device, the first detection device is used to detect the running state of the first drive motor and output a corresponding first state signal;
    所述第二控制装置用于接收所述第一状态信号及所述第一控制装置输出的第一控制信号,并根据所述第一状态信号和所述第一控制信号控制所述发电机组和所述蓄电装置中的至少一个向所述第一驱动电机提供的供电量。The second control device is configured to receive the first state signal and the first control signal output by the first control device, and control the generator set and the generator set according to the first state signal and the first control signal. An amount of power supplied by at least one of the power storage devices to the first drive motor.
  8. 如权利要求7所述的工程机械,其中,所述第一检测装置包括与所述多个第一驱动电机一一对应电连接的多个第一编码器,所述多个第一编码器与所述第二控制装置电连接,所述第二控制装置接收所述多个第一编码器的第一反馈信号,并根据所述第一反馈信号确定所述行驶装置的运行状态。The construction machine according to claim 7, wherein the first detection device comprises a plurality of first encoders electrically connected to the plurality of first drive motors in a one-to-one correspondence, and the plurality of first encoders are connected to The second control device is electrically connected, and the second control device receives the first feedback signals of the plurality of first encoders, and determines the operating state of the traveling device according to the first feedback signals.
  9. 如权利要求1所述的工程机械,其中,所述工作模块包括铲斗、翻转臂和举升臂,所述电动缸组件包括第一电动缸和第二电动缸,所述翻转臂的一端铰接于所述铲斗,另一端与所述第一电动缸铰接;所述举升臂的一端铰接于所述铲斗,另一端铰接于所述车架;The construction machine of claim 1, wherein the working module comprises a bucket, a turning arm and a lifting arm, the electric cylinder assembly comprises a first electric cylinder and a second electric cylinder, and one end of the turning arm is hinged On the bucket, the other end is hinged to the first electric cylinder; one end of the lift arm is hinged to the bucket, and the other end is hinged to the frame;
    所述第一电动缸包括第一滚珠丝杠副和第二驱动电机,所述第一滚珠丝杠副的一端铰接于所述车架上,另一端连接所述翻转臂远离铲斗的一端,所述第二驱动电机与所述第一滚珠丝杠副连接,并驱动所述第一滚珠丝杠副运转;The first electric cylinder includes a first ball screw pair and a second drive motor, one end of the first ball screw pair is hinged on the frame, and the other end is connected to the end of the turning arm away from the bucket, the second drive motor is connected with the first ball screw pair and drives the first ball screw pair to operate;
    所述第二电动缸包括第二滚珠丝杠副和第三驱动电机,所述第二滚珠丝杠副的一端铰接于所述车架上,另一端连接所述举升臂中部,所述第三驱动电机与所述第二滚珠丝杠副连接,并驱动所述第二滚珠丝杠副运转。The second electric cylinder includes a second ball screw pair and a third drive motor. One end of the second ball screw pair is hinged to the frame, and the other end is connected to the middle of the lift arm. Three driving motors are connected with the second ball screw pair and drive the second ball screw pair to operate.
  10. 如权利要求9所述的工程机械,其中,所述电动缸组件还包括与所述第一控制装置电连接的第三控制装置,及与所述第三控制装置电连接的第二检测装置,所述第三控制装置与所述发电机组、所述蓄电装置、所述第二驱动电机和所述第三驱动电机电连接,所述第二检测装置用于对所述第二驱动电机和所述第三驱动电机的运行状态进行检测,并输出对应的第二状态信号;The construction machine of claim 9, wherein the electric cylinder assembly further comprises a third control device electrically connected to the first control device, and a second detection device electrically connected to the third control device, The third control device is electrically connected to the generator set, the power storage device, the second drive motor and the third drive motor, and the second detection device is used for monitoring the second drive motor and the third drive motor. The operating state of the third drive motor is detected, and a corresponding second state signal is output;
    所述第三控制装置用于接收所述第二状态信号及所述第一控制装置输出的第二控制信号,并根据所述第二状态信号和所述第二控制信号控制所述发电机组和所述蓄电装置中的至少一个向所述第一电动缸和所述第二电动缸提供的供电量。The third control device is configured to receive the second state signal and the second control signal output by the first control device, and control the generator set and the generator set according to the second state signal and the second control signal. The amount of power supplied by at least one of the power storage devices to the first electric cylinder and the second electric cylinder.
  11. 如权利要求10所述的工程机械,其中,所述第二检测装置包括与所述第二驱动电机电连接的第二编码器,所述第二编码器与所述第三控制装置电连接,所述第三控制装置用于接收所述第二编码器的第一子反馈信号,并根据所述第一子反馈信号确定所述翻转臂的运行状态。The construction machine of claim 10, wherein the second detection device comprises a second encoder electrically connected to the second drive motor, the second encoder is electrically connected to the third control device, The third control device is configured to receive the first sub-feedback signal of the second encoder, and determine the operating state of the flip arm according to the first sub-feedback signal.
  12. 如权利要求10所述的工程机械,其中,所述第二检测装置包括与所述第三驱动电机电连接的第三编码器,所述第三编码器与所述第三控制装置电连接,所述第三控制装置用于接收所述第三编码器反馈的第二子反馈信号,并根据所述第二子反馈信号确定所述举升臂的运行状态。The construction machine of claim 10, wherein the second detection device comprises a third encoder electrically connected to the third drive motor, the third encoder is electrically connected to the third control device, The third control device is configured to receive a second sub-feedback signal fed back by the third encoder, and determine the operating state of the lift arm according to the second sub-feedback signal.
  13. 如权利要求9所述的工程机械,其中,所述第二驱动电机包括伺服电机或步进电机;所述第三驱动电机包括伺服电机或步进电机。The construction machine according to claim 9, wherein the second driving motor comprises a servo motor or a stepping motor; the third driving motor comprises a servo motor or a stepping motor.
  14. 如权利要求9所述的工程机械,其中,所述工作模块包括两个所述举升臂,两个所述举升臂并列设置,两个所述举升臂的一端与所述车架前端铰接,两个所述举升臂的另一端与所述铲斗铰接,两个所述举升臂的中部通过连接部连接在一起。The construction machine according to claim 9, wherein the working module comprises two lifting arms, the two lifting arms are arranged side by side, and one end of the two lifting arms is connected to the front end of the frame Hinged, the other ends of the two lifting arms are hinged with the bucket, and the middle parts of the two lifting arms are connected together by a connecting part.
  15. 如权利要求14所述的工程机械,其中,所述翻转臂的中部与所述连接部铰接在一起。The construction machine of claim 14, wherein the middle part of the turning arm is hinged with the connecting part.
  16. 如权利要求1所述的工程机械,其中,所述行驶装置的车架包括第三电动缸,及相互铰接的第一车架和第二车架,所述第一车架和所述第二车架上分别连接有所述车轮,所述工作装置与所述第一车架连接,所述第三电动缸的一端与所述第一车架铰接,另一端与所述第二车架铰接,以驱动所述第一车架相对所述第二车架转动。The construction machine according to claim 1, wherein the frame of the traveling device comprises a third electric cylinder, and a first frame and a second frame hinged to each other, the first frame and the second frame The wheels are respectively connected to the frame, the working device is connected to the first frame, one end of the third electric cylinder is hinged with the first frame, and the other end is hinged with the second frame , so as to drive the first frame to rotate relative to the second frame.
  17. 如权利要求16所述的工程机械,其中,所述第三电动缸包括铰接在所述第一车架和所述第二车架之间的丝杠、与所述丝杠连接并驱动所述丝杠伸缩的第四驱动电机,及与所述第四驱动电机、所述第一控制装置、所述动力装置的发电机组及蓄电装置电连接的第五控制装置,所述第五控制装置用于接收所述第一控制装置输出的使所述行驶装置转弯预设角度的第三控制信号,并根据所述第三控制信号对所述动力装置向所述第四驱动电机提供的供电量进行控制。The construction machine of claim 16, wherein the third electric cylinder comprises a lead screw hinged between the first frame and the second frame, connected with the lead screw and driving the lead screw a fourth drive motor for retracting the lead screw, and a fifth control device electrically connected to the fourth drive motor, the first control device, the generator set of the power plant, and the power storage device, the fifth control device for receiving a third control signal output by the first control device to make the traveling device turn a preset angle, and according to the third control signal, the power supply provided by the power device to the fourth drive motor Take control.
  18. 如权利要求16所述的工程机械,其中,所述第三电动缸的数量可以为两个,且两个所述第三电动缸分布在所述第一车架和所述第二车架铰接点的相对两侧。The construction machine according to claim 16, wherein the number of the third electric cylinders can be two, and the two third electric cylinders are distributed on the first frame and the second frame to be hinged opposite sides of the point.
  19. 如权利要求1所述的工程机械,其中,所述工程机械包括与所述驱动机构、所述电动缸组件及所述第一控制装置电连接的第四控制装置,及与所述第四控制装置电连接的环境检测装置、导航定位装置和状态检测装置;The construction machine of claim 1, wherein the construction machine comprises a fourth control device electrically connected to the driving mechanism, the electric cylinder assembly and the first control device, and the fourth control device An environment detection device, a navigation and positioning device and a state detection device to which the device is electrically connected;
    所述环境检测装置用于采集所述工程机械的环境信息,并将所述环境信息传输至所述第四控制装置,所述第四控制装置根据所述环境信息确定所述工程机械周边的环境;The environment detection device is used to collect the environmental information of the construction machinery, and transmit the environmental information to the fourth control device, and the fourth control device determines the environment around the construction machinery according to the environmental information ;
    所述导航定位装置用于检测所述工程机械的位置信息,并将所述位置信息传输至所述第四控制装置,所述第四控制装置根据所述位置信息确定所述工程机械的位置;The navigation and positioning device is used to detect the position information of the construction machine, and transmit the position information to the fourth control device, and the fourth control device determines the position of the construction machine according to the position information;
    所述状态检测装置用于检测所述驱动机构和所述电动缸组件的状态信息,并将所述状态信息传输至所述第四控制装置,所述第四控制装置根据所述状态信息确定所述驱动机构和所述电动缸组件的运行状态;The state detection device is used to detect the state information of the driving mechanism and the electric cylinder assembly, and transmit the state information to the fourth control device, and the fourth control device determines the state information according to the state information. the operating state of the drive mechanism and the electric cylinder assembly;
    所述第四控制装置用于接收作业指令,并根据所述作业指令、所述工程机械周边的环境、所述工程机械的位置及所述驱动机构和所述电动缸组件的运行状态,输出对应的第三控制信号至所述第一控制装置,使所述第一控制装置控制所述发电机组和所述蓄电装置中的至少一个向所述驱动机构和所述电动缸组件供电。The fourth control device is used for receiving an operation instruction, and according to the operation instruction, the surrounding environment of the construction machine, the position of the construction machine, and the operating state of the drive mechanism and the electric cylinder assembly, output corresponding The third control signal is sent to the first control device, so that the first control device controls at least one of the generator set and the power storage device to supply power to the driving mechanism and the electric cylinder assembly.
  20. 如权利要求19所述的工程机械,其中,所述工程机械还包括遥控装置,所述遥控装置包括VR集成设备及控制设备,所述控制设备与所述VR集成设备电连接,所述控制设备与所述第四控制装置无线连接,所述第四控制装置将所述工程机械周边的环境、所述工程机械的位置及所述驱动机构和所述电动缸组件的运行状态通过所述控制设备传输至所述VR集成设备,并在所述VR集成设备中进行显示;所述控制设备还用于接收所述VR集成设备输出的所述作业指令,并将所述作业指令传输至所述第四控制装置。The construction machine according to claim 19, wherein the construction machine further comprises a remote control device, the remote control device comprises a VR integrated device and a control device, the control device is electrically connected with the VR integrated device, and the control device Wirelessly connected with the fourth control device, the fourth control device transmits the surrounding environment of the construction machine, the position of the construction machine, and the operating state of the drive mechanism and the electric cylinder assembly through the control device The control device is further configured to receive the operation instruction output by the VR integrated equipment, and transmit the operation instruction to the first VR integrated device. Four controls.
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