WO2022021952A1 - Mbr flat filter membrane for domestic sewage treatment and preparation method therefor - Google Patents

Mbr flat filter membrane for domestic sewage treatment and preparation method therefor Download PDF

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WO2022021952A1
WO2022021952A1 PCT/CN2021/088080 CN2021088080W WO2022021952A1 WO 2022021952 A1 WO2022021952 A1 WO 2022021952A1 CN 2021088080 W CN2021088080 W CN 2021088080W WO 2022021952 A1 WO2022021952 A1 WO 2022021952A1
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preparation
membrane
polyethylene
amino acid
solution
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PCT/CN2021/088080
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French (fr)
Chinese (zh)
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程跃
龚喜龙
邱长泉
庄志
虞少波
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上海恩捷新材料科技有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D63/00Apparatus in general for separation processes using semi-permeable membranes
    • B01D63/08Flat membrane modules
    • B01D63/081Manufacturing thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D63/00Apparatus in general for separation processes using semi-permeable membranes
    • B01D63/08Flat membrane modules
    • B01D63/087Single membrane modules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0002Organic membrane manufacture
    • B01D67/0006Organic membrane manufacture by chemical reactions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/06Flat membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/26Polyalkenes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • C02F3/12Activated sludge processes
    • C02F3/1236Particular type of activated sludge installations
    • C02F3/1268Membrane bioreactor systems
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/10Biological treatment of water, waste water, or sewage

Definitions

  • the invention relates to the technical field of membranes, in particular to an MBR flat filter membrane for domestic sewage treatment and a preparation method thereof.
  • MBR is the abbreviation of membrane bioreactor. It is a new wastewater treatment process produced by the organic combination of membrane technology and sewage biological treatment technology. MBR can be used to treat industrial wastewater and domestic sewage. It has a small footprint and stable effluent quality. , the remaining sludge output is small and so on.
  • the problem of membrane fouling limits the application and promotion of membrane bioreactors to a certain extent. On the one hand, the appearance of membrane fouling will lead to a decrease in flux, which reduces the efficiency of sewage treatment.
  • the impact of the treatment requires frequent cleaning of the MBR membrane, causing damage to the membrane surface and reducing the service life of the membrane. The use of cleaning agents will also increase the operating cost.
  • Membrane module is the core component of MBR technology.
  • MBR membrane modules are mainly made of hollow fiber and flat plate type.
  • flat membrane module has the advantages of simple manufacturing and assembly, convenient operation, easy cleaning and replacement, etc.
  • the material for making flat membrane module There are polysulfone, polyvinylidene fluoride, polyethylene, etc.
  • polyethylene has the advantages of odorless and non-toxic, high air permeability, high crystallinity, good chemical stability, and resistance to most acid and alkali erosion.
  • the vinyl membrane is hydrophobic, the effluent flux of the hydrophobic membrane is small, and the membrane surface is prone to membrane fouling.
  • the present invention expects to provide an MBR modified membrane for domestic sewage treatment with good hydrophilicity, high flux, antibacterial and pollution resistance, and a preparation method thereof.
  • An object of the present invention is to provide a kind of preparation method of the MBR flat filter membrane used for domestic sewage treatment, and this method comprises the steps:
  • nanoparticles First add the nanoparticles into the dispersant solution for ultrasonic or stirring mixing, then add the silane coupling agent, heat and stir, with cooling water reflux during the heating process, filter the reacted solution and wash it with a cleaning agent, put it in a vacuum drying oven
  • the modified nanoparticle powder is obtained by drying in the middle;
  • the polyethylene is added to the diluent for ultrasonication or stirring and mixing, then the modified nanoparticle powder and pore-forming agent prepared in step (1) are added, and ultrasonication or stirring is continued under heating conditions to obtain a polyethylene film casting liquid;
  • the film-casting liquid prepared in step (2) is placed at room temperature for static defoaming, and then the film-casting liquid is extended to a clean glass plate. Scraping the film, after scraping the film, immersing it in the extractant, washing it with a cleaning agent, and drying it in a vacuum drying box to obtain a polyethylene flat film;
  • the polyethylene flat film prepared in step (3) is first wetted in a wetting agent, then cleaned with a cleaning agent, and then immersed in an amino acid solution for reaction, and finally placed in an oven for heat treatment to obtain amino acid modified micropores membrane;
  • the amino acid-modified microporous membrane obtained in step (4) is cleaned with a cleaning agent, dried at room temperature and then adhered to the ABS support plate with AB glue to obtain an MBR flat filter membrane element.
  • the mass percentage of nanoparticles is 0.1% to 2%
  • the mass percentage of silane coupling agent is 1% to 5%
  • the rest are dispersants.
  • the mass percentage of polyethylene is 15% to 35%
  • the mass percentage of the modified nanoparticle powder is 3% to 8%
  • the pore former is 0.5% to 2%
  • the rest are diluents .
  • the dispersant in the step (1) is one of N-methylpyrrolidone (NMP), N-N dimethylacetamide (DMAc) and dimethylformamide (DMF).
  • NMP N-methylpyrrolidone
  • DMAc N-N dimethylacetamide
  • DMF dimethylformamide
  • silane coupling agent in the step (1) is one of KH-540, KH550, KH560, KH570 and KH602.
  • the diluent in described step (2) is a kind of in white oil, paraffin oil and dimethyl phthalate (DMP).
  • the pore-forming agent in the step (2) is one of polyethylene glycol (PEG), polyvinylpyrrolidone (PVP), lithium chloride and calcium chloride.
  • the molecular weight of polyethylene in the step (2) is between 1 million and 5 million.
  • the amino acid in the step (4) is one of glycine, serine, lysine and aspartic acid.
  • the nanoparticles in the step (1) are manganese dioxide nanoparticles
  • the cleaning agent is one of ethanol, dichloromethane and acetone solution.
  • the wetting agent and the cleaning agent are one of ethanol, N-N dimethylacetamide and ethylene glycol solution.
  • the heating temperature during the reaction is 60-150°C
  • the stirring time is 3-12h
  • the set temperature of the vacuum drying box is 40-60°C.
  • the heating condition in the step (2) is 180-230° C.
  • the stirring speed is 200-300 r/min
  • the stirring time is 2-5 h.
  • the time for standing and defoaming is 6-8 hours
  • the time for soaking the extractant is 2-6 hours
  • the thickness of the polyethylene flat film is 20-100 ⁇ m.
  • the soaking time in the wetting agent in the step (4) is 2-4 h
  • the soaking time in the amino acid solution is 6-12 h
  • the concentration of the amino acid solution is 0.02-0.2 mol/L
  • the temperature of the oven is set at 50-70° C.
  • the heat treatment time is 2-4 h.
  • the cleaning agent in the steps (3), (4) and (5) is deionized water.
  • the extractant in the step (3) is one of dichloromethane, cyclohexane, n-hexane and absolute ethanol.
  • Another object of the present invention is to provide an MBR flat filter membrane for domestic sewage treatment, including amino acid modified microporous membrane, AB glue, ABS support plate; the amino acid modified microporous membrane is pasted on the AB glue through AB glue the ABS support plate; the ABS support plate is fixedly provided with a diversion groove.
  • the MBR flat filter membrane exhibits a three-dimensional interpenetrating network structure.
  • amino acid-modified microporous membrane is made by grafting modified nanoparticles and amino acids.
  • the component casting solution of the amino acid modified microporous membrane is made of polyethylene, diluent, modified nanoparticles and pore-forming agent.
  • the present invention provides a method for preparing an MBR flat filter membrane for domestic sewage treatment.
  • Polyethylene is used as the main material, and the polyethylene itself has high air permeability, high crystallinity, good chemical stability and high resistance. The advantages of corrosion of most acids and bases improve the chemical stability of the membrane;
  • the present invention adopts the modified nanoparticles as the main material, which will make the prepared film have the advantages of antibacterial and hydrophilic properties;
  • the present invention grafts the hydrophilic substance amino acid solution on the surface of the nano-particles, on the one hand, the phenomenon of nano-particle agglomeration can be reduced, and on the other hand, the hydrophilicity of the membrane can be further improved, and the effluent flux of the membrane can be increased;
  • the flat membrane prepared by the present invention has the combined effect of forming hydrophilicity inside the membrane and making the membrane more excellent in anti-fouling ability;
  • the process of the present invention is simple and easy to operate, the equipment used are all conventional instruments in the field, the process parameters are stable, the requirements for the process environment are low, and the cost is low.
  • FIG. 1 is a schematic diagram of a nanoparticle modification reaction process according to an embodiment of the present invention.
  • FIG. 2 is a schematic diagram of an amino acid modification reaction process according to an embodiment of the present invention.
  • FIG. 3 is a scanning electron microscope image of an MBR flat filter membrane for domestic sewage treatment prepared by an embodiment of the present invention, showing a three-dimensional interpenetrating network structure;
  • FIG. 4 is a schematic diagram of an MBR flat membrane element prepared by an embodiment of the present invention.
  • a specific embodiment of the present invention provides a method for preparing an MBR flat filter membrane for domestic sewage treatment, the method comprising the following steps:
  • nanoparticles First add the nanoparticles into the dispersant solution for ultrasonic or stirring mixing, then add the silane coupling agent, heat and stir, with cooling water reflux during the heating process, filter the reacted solution and wash it with a cleaning agent, put it in a vacuum drying oven
  • the modified nanoparticle powder is obtained by drying in the middle;
  • the polyethylene is added to the diluent for ultrasonication or stirring and mixing, then the modified nanoparticle powder and pore-forming agent prepared in step (1) are added, and ultrasonication or stirring is continued under heating conditions to obtain a polyethylene film casting liquid;
  • the film-casting liquid prepared in step (2) is placed at room temperature for static defoaming, and then the film-casting liquid is extended to a clean glass plate. Scraping the film, after scraping the film, immersing it in the extractant, washing it with a cleaning agent, and drying it in a vacuum drying box to obtain a polyethylene flat film;
  • the polyethylene flat film prepared in step (3) is first wetted in a wetting agent, then cleaned with a cleaning agent, and then immersed in an amino acid solution for reaction, and finally placed in an oven for heat treatment to obtain amino acid modified micropores membrane 3;
  • the amino acid modified microporous membrane 3 prepared in step (4) is cleaned with a cleaning agent, dried at room temperature and then adhered to the ABS support plate 1 with AB glue to obtain an MBR flat filter membrane element.
  • the mass percentage of nanoparticles is 0.1% to 2%
  • the mass percentage of silane coupling agent is 1% to 5%
  • the rest are dispersants.
  • the mass percentage of polyethylene is 15%-35%
  • the mass percentage of the modified nanoparticle powder is 3%-8%
  • the pore-forming agent is 0.5%-2%
  • the rest are diluents .
  • the dispersant in the step (1) is one of N-methylpyrrolidone, N-N dimethylacetamide and dimethylformamide.
  • the silane coupling agent in the step (1) is one of KH-540, KH550, KH560, KH570 and KH602.
  • the diluent in the step (2) is one of white oil, paraffin oil and dimethyl phthalate.
  • the pore-forming agent in the step (2) is one of polyethylene glycol, polyvinylpyrrolidone, lithium chloride and calcium chloride.
  • the molecular weight of polyethylene in the step (2) is between 1 million and 5 million.
  • the amino acid in the step (4) is one of glycine, serine, lysine and aspartic acid.
  • the nanoparticles in the step (1) are manganese dioxide nanoparticles
  • the cleaning agent is one of ethanol, dichloromethane and acetone solution.
  • the wetting agent in the steps (4) and (5) is one of ethanol, N-N dimethylacetamide and ethylene glycol solution.
  • the heating temperature during the reaction is 60-150°C
  • the stirring time is 3-12h
  • the set temperature of the vacuum drying box is 40-60°C.
  • the heating condition in the step (2) is 180-230° C.
  • the stirring speed is 200-300 r/min
  • the stirring time is 2-5 h.
  • the time of standing for defoaming is 6-8 hours
  • the time of soaking the extractant is 2-6 hours
  • the thickness of the polyethylene flat film is 20-100 ⁇ m.
  • the soaking time in the wetting agent in the step (4) is 2-4 h
  • the soaking time in the amino acid solution is 6-12 h
  • the concentration of the amino acid solution is 0.02-0.2 mol/L
  • the temperature of the oven is set at 50-70° C.
  • the heat treatment time is 2-4 h.
  • the cleaning agent in the steps (3), (4) and (5) is deionized water.
  • the extractant in the step (3) is one of dichloromethane, cyclohexane, n-hexane and absolute ethanol.
  • the specific embodiment of the present invention also provides an MBR flat filter membrane for domestic sewage treatment, including amino acid modified microporous membrane 3, AB glue (not shown in the figure), and ABS support plate 1;
  • the amino acid modified microporous membrane 3 is pasted on the ABS support plate 1 by AB glue; the ABS support plate 1 is fixedly provided with a diversion groove 2 .
  • the MBR flat filter membrane exhibits a three-dimensional interpenetrating network structure (as shown in FIG. 3 ).
  • the amino acid-modified microporous membrane 3 is made by grafting modified nanoparticles and amino acids.
  • the component casting solution of the amino acid-modified microporous membrane 3 is made of polyethylene, a diluent, modified nanoparticles and a pore-forming agent.
  • Membrane performance tests were performed in accordance with GB/T32360-2015, GB/T30693-2014 and QB/T2591-2003.
  • the thickness is measured by German Marr Film Thickness Gauge C1216 according to GB/T6672-2001 Determination Method for Thickness of Plastic Films and Sheets. The same sample is tested 5 times, and the average value is taken as the average thickness.
  • the obtained casting solution was placed at 25°C for 6 hours to defoaming, and then the casting solution was spread on a clean glass plate.
  • a film scraper was used to scrape the casting solution on the glass plate.
  • a polyethylene flat film with a thickness of 100 ⁇ m which was immersed in dichloromethane solution for 2 h, and the extracted base film was washed with deionized water and dried in a vacuum drying oven at 30 °C.
  • the polyethylene flat film was first soaked in ethanol solution for 2h to wet, then washed with detergent, then soaked in 0.02mol/L glycine solution, reacted for 6h, and then placed in a 50°C oven for 2h heat treatment to obtain amino acids Modified microporous membrane.
  • the obtained modified membrane was washed with deionized water, and then air-dried at 25°C.
  • the performance test is shown in Table 1.
  • the casting solution was placed at room temperature for 6 hours to deaerate, and then the casting solution was spread on a clean glass plate.
  • a film scraper was used to scrape the casting solution on the glass plate to obtain A polyethylene flat film with a thickness of 50 ⁇ m was soaked in a cyclohexane solution for 3 hours. The extracted film was washed with deionized water and then dried in a vacuum drying oven at 40°C.
  • the polyethylene flat film was first soaked in DMAc solution for 2h to wet, then washed with detergent, then soaked in 0.05mol/L serine solution, reacted for 7h, and then placed in a 50°C oven for 2h heat treatment to obtain amino acids Modified microporous membrane.
  • the obtained modified membrane was washed with deionized water, and then air-dried at 25°C.
  • the performance test is shown in Table 1.
  • the polyethylene flat film was first soaked in DMAc solution for 3h to wet, then washed with detergent, then soaked in 0.1mol/L lysine solution, reacted for 8h, and then placed in an oven at 60 °C for heat treatment for 3h. Amino acid-modified microporous membranes were obtained. The obtained modified membrane was washed with deionized water, and then air-dried at 25°C. The performance test is shown in Table 1.
  • the 1.5% manganese dioxide nanoparticles were added to the DMF solution for ultrasonic mixing, then 3% KH570 was added, and heated and stirred at 100 °C for 8 h. During the heating process, cooling water was refluxed. The reacted solution was filtered and washed with acetone solution. The modified nanoparticle powder was obtained by drying in a vacuum drying oven at 50°C.
  • the polyethylene flat film was first soaked in ethylene glycol solution for 4 hours to wet, then washed with cleaning agent, then soaked in 0.15mol/L aspartic acid solution, reacted for 10 hours, and then placed in an oven at 70 °C
  • the amino acid-modified microporous membrane was prepared by heat treatment for 4h.
  • the obtained modified membrane was washed with deionized water, and then air-dried at 25°C.
  • the performance test is shown in Table 1.
  • the NMP solution added with 2% manganese dioxide nanoparticles was ultrasonically mixed, then 5% KH602 was added, heated and stirred at 150 °C for 12 hours, and the heating process was accompanied by cooling water reflux.
  • the reacted solution was filtered and washed with ethanol solution.
  • the modified nanoparticle powder was obtained by drying in a vacuum drying oven at 60°C.
  • the polyethylene flat film was first soaked in ethanol solution for 4h to wet, then washed with detergent, then soaked in 0.2mol/L lysine solution, reacted for 12h, and then placed in an oven at 70°C for heat treatment for 4h. Amino acid-modified microporous membranes were obtained. The obtained modified membrane was washed with deionized water, and then air-dried at 25°C. The performance test is shown in Table 1.
  • the DMF solution added with 1% manganese dioxide nanoparticles was ultrasonically mixed, then 4% KH570 was added, heated and stirred at 120 °C for 10 h, and the heating process was accompanied by cooling water reflux. The reacted solution was filtered and washed with ethanol solution. The modified nanoparticle powder was obtained by drying in a vacuum drying oven at 60°C.
  • the polyethylene flat film was first soaked in DMAc solution for 3h to wet, then washed with cleaning agent, then soaked in 0.1mol/L lysine solution, reacted for 8h, and then placed in an oven at 60 °C for heat treatment for 3h. Amino acid-modified microporous membranes were obtained. The obtained modified membrane was washed with deionized water, and then air-dried at 25°C. The performance test is shown in Table 1.
  • the pollution resistance in the table is calculated by the number of operating days when the transmembrane pressure difference reaches 32Kpa.
  • Table 2 shows the test results of the membrane element produced in Example 3 in Table 1 for sewage treatment. The test results show that the effluent indicators all meet the Class A Class A discharge standard of the urban sewage treatment plant pollutant discharge standard.

Abstract

Disclosed is a preparation method for an MBR flat filter membrane for domestic sewage treatment. The method comprises the following steps: modification of nanoparticles, preparation of a polyethylene membrane-casting solution, preparation of a polyethylene flat membrane, amino acid modification, and preparation of the MBR flat filter membrane. The chemical stability of the membrane is improved by using the advantages of polyethylene such as high air permeability, high crystallinity, good chemical stability, and corrosion resistance to most acids and alkalis; the modified nanoparticles are used as a main material, such that the prepared membrane has the advantages of antibacterial and hydrophilic properties; a hydrophilic substance amino acid solution is grafted on the surfaces of the nanoparticles, such that on the one hand, the agglomeration phenomenon of the nanoparticles can be reduced, on the other hand, the hydrophilicity of the membrane can be further improved and the water output flux of the membrane can be further increased; the interaction of hydrophilicity is formed between the inside and the surface of the membrane, such that the anti-pollution capability of the membrane is more excellent. The present invention is simple and feasible in process operation, and has stable process parameters, low requirements on a process environment, and low costs.

Description

一种用于生活污水处理的MBR平板滤膜及其制备方法A kind of MBR flat filter membrane for domestic sewage treatment and preparation method thereof 技术领域technical field
本发明涉及膜技术领域,具体涉及一种用于生活污水处理的MBR平板滤膜及其制备方法。The invention relates to the technical field of membranes, in particular to an MBR flat filter membrane for domestic sewage treatment and a preparation method thereof.
背景技术Background technique
MBR是膜生物反应器的简称,它是一种膜技术和污水生物处理技术有机结合产生的废水处理新工艺,MBR可以用于处理工业废水和生活污水,它具有占地面积小,出水水质稳定,剩余污泥产量小等优点。但是膜污染的问题却在一定程度上限制了膜生物反应器的应用推广,一方面膜污染的出现会导致通量的下降,使得污水处理效率降低,另一方面,为了减小膜污染对污水处理的影响,需要频繁对MBR膜进行清洗,对膜表面造成损伤,降低膜的使用寿命,清洗剂的使用也会增加运行的成本。MBR is the abbreviation of membrane bioreactor. It is a new wastewater treatment process produced by the organic combination of membrane technology and sewage biological treatment technology. MBR can be used to treat industrial wastewater and domestic sewage. It has a small footprint and stable effluent quality. , the remaining sludge output is small and so on. However, the problem of membrane fouling limits the application and promotion of membrane bioreactors to a certain extent. On the one hand, the appearance of membrane fouling will lead to a decrease in flux, which reduces the efficiency of sewage treatment. On the other hand, in order to reduce the impact of membrane fouling on sewage The impact of the treatment requires frequent cleaning of the MBR membrane, causing damage to the membrane surface and reducing the service life of the membrane. The use of cleaning agents will also increase the operating cost.
膜组件是MBR技术的核心部件,目前MBR膜组件以中空纤维和平板式两种为主,其中平板式膜组件具有制造组装简单,操作方便,易于清洗和更换等优点,制作平板式膜组件的材料有聚砜、聚偏氟乙烯、聚乙烯等,其中聚乙烯具有无臭无毒,通气性高,有较高的结晶度,化学稳定性好,能耐大多数酸碱的侵蚀等优点,但聚乙烯膜具有疏水性,疏水性膜出水通量很小,而且膜表面易发生膜污染。Membrane module is the core component of MBR technology. At present, MBR membrane modules are mainly made of hollow fiber and flat plate type. Among them, flat membrane module has the advantages of simple manufacturing and assembly, convenient operation, easy cleaning and replacement, etc. The material for making flat membrane module There are polysulfone, polyvinylidene fluoride, polyethylene, etc. Among them, polyethylene has the advantages of odorless and non-toxic, high air permeability, high crystallinity, good chemical stability, and resistance to most acid and alkali erosion. The vinyl membrane is hydrophobic, the effluent flux of the hydrophobic membrane is small, and the membrane surface is prone to membrane fouling.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明期望提供一种亲水性好,通量高、抗菌和耐污染的用于生活污水处理的MBR改性膜及其制备方法。In view of this, the present invention expects to provide an MBR modified membrane for domestic sewage treatment with good hydrophilicity, high flux, antibacterial and pollution resistance, and a preparation method thereof.
为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, the technical scheme of the present invention is achieved in this way:
本发明的一个目的是提供了一种用于生活污水处理的MBR平板滤膜的制备方法,该方法包括如下步骤:An object of the present invention is to provide a kind of preparation method of the MBR flat filter membrane used for domestic sewage treatment, and this method comprises the steps:
(1)纳米颗粒的改性(1) Modification of nanoparticles
先将纳米颗粒加入分散剂溶液中进行超声或搅拌混合,然后加入硅烷偶联剂,加热搅拌,加热过程中伴有冷却水回流,将反应后的溶液抽滤并用清洗剂清洗,在真空干燥箱中烘干得到改性纳米颗粒粉末;First add the nanoparticles into the dispersant solution for ultrasonic or stirring mixing, then add the silane coupling agent, heat and stir, with cooling water reflux during the heating process, filter the reacted solution and wash it with a cleaning agent, put it in a vacuum drying oven The modified nanoparticle powder is obtained by drying in the middle;
(2)聚乙烯铸膜液的制备(2) Preparation of polyethylene casting solution
将聚乙烯加入到稀释剂中进行超声或搅拌混合,然后加入步骤(1)制备的改性纳米颗粒粉末和成孔剂,加热条件下继续进行超声或搅拌,得到聚乙烯铸膜液;The polyethylene is added to the diluent for ultrasonication or stirring and mixing, then the modified nanoparticle powder and pore-forming agent prepared in step (1) are added, and ultrasonication or stirring is continued under heating conditions to obtain a polyethylene film casting liquid;
(3)聚乙烯平板膜的制备(3) Preparation of polyethylene flat film
将步骤(2)制备的铸膜液放在常温下静置脱泡,然后将铸膜液延流到干净的玻璃板上,延流过程中使用刮膜机对玻璃板上的铸膜液进行刮膜,刮膜后,再将其浸泡于萃取剂中,后用清洗剂清洗后放入真空干燥箱内烘干,得到聚乙烯平板膜;The film-casting liquid prepared in step (2) is placed at room temperature for static defoaming, and then the film-casting liquid is extended to a clean glass plate. Scraping the film, after scraping the film, immersing it in the extractant, washing it with a cleaning agent, and drying it in a vacuum drying box to obtain a polyethylene flat film;
(4)氨基酸改性(4) Amino acid modification
将步骤(3)制备的聚乙烯平板膜先置于润湿剂中润湿,然后用清洗剂清洗,再浸泡于的氨基酸溶液中进行反应,最后放入烘箱中热 处理制得氨基酸改性微孔膜;The polyethylene flat film prepared in step (3) is first wetted in a wetting agent, then cleaned with a cleaning agent, and then immersed in an amino acid solution for reaction, and finally placed in an oven for heat treatment to obtain amino acid modified micropores membrane;
(5)MBR平板滤膜元件的制备(5) Preparation of MBR flat filter element
将步骤(4)制得的氨基酸改性微孔膜用清洗剂清洗,常温下晾干后用AB胶粘连到ABS的支撑板上,得到MBR平板滤膜元件。The amino acid-modified microporous membrane obtained in step (4) is cleaned with a cleaning agent, dried at room temperature and then adhered to the ABS support plate with AB glue to obtain an MBR flat filter membrane element.
进一步地,所述步骤(1)中纳米颗粒的质量百分比为0.1%~2%,硅烷偶联剂的质量百分比为1%~5%,其余为分散剂。Further, in the step (1), the mass percentage of nanoparticles is 0.1% to 2%, the mass percentage of silane coupling agent is 1% to 5%, and the rest are dispersants.
进一步地,所述步骤(2)中聚乙烯的质量百分比为15%~35%,改性纳米颗粒粉末的质量百分比为3%~8%,成孔剂0.5%~2%,其余为稀释剂。Further, in the step (2), the mass percentage of polyethylene is 15% to 35%, the mass percentage of the modified nanoparticle powder is 3% to 8%, the pore former is 0.5% to 2%, and the rest are diluents .
进一步地,所述步骤(1)中的分散剂为N-甲基吡咯烷酮(NMP)、N-N二甲基乙酰胺(DMAc)和二甲基甲酰胺(DMF)中的一种。Further, the dispersant in the step (1) is one of N-methylpyrrolidone (NMP), N-N dimethylacetamide (DMAc) and dimethylformamide (DMF).
进一步地,所述步骤(1)中的硅烷偶联剂为KH-540、KH550、KH560、KH570和KH602中的一种。Further, the silane coupling agent in the step (1) is one of KH-540, KH550, KH560, KH570 and KH602.
进一步地,所述步骤(2)中的稀释剂为白油、石蜡油和邻苯二甲酸二甲酯(DMP)中的一种。Further, the diluent in described step (2) is a kind of in white oil, paraffin oil and dimethyl phthalate (DMP).
进一步地,所述步骤(2)中的成孔剂为聚乙二醇(PEG)、聚乙烯吡络烷酮(PVP)、氯化锂和氯化钙中的一种。Further, the pore-forming agent in the step (2) is one of polyethylene glycol (PEG), polyvinylpyrrolidone (PVP), lithium chloride and calcium chloride.
进一步地,所述步骤(2)中聚乙烯的分子量在100~500万之间。Further, the molecular weight of polyethylene in the step (2) is between 1 million and 5 million.
进一步地,所述步骤(4)中的氨基酸为甘氨酸、丝氨酸、赖氨酸和天冬氨酸中的一种。Further, the amino acid in the step (4) is one of glycine, serine, lysine and aspartic acid.
进一步地,所述步骤(1)中的纳米颗粒为二氧化锰纳米颗粒,所述清洗剂为乙醇、二氯甲烷和丙酮溶液中的一种。Further, the nanoparticles in the step (1) are manganese dioxide nanoparticles, and the cleaning agent is one of ethanol, dichloromethane and acetone solution.
进一步地,所述步骤(4)、(5)中润湿剂、清洗剂为乙醇、N-N二甲基乙酰胺和乙二醇溶液中的一种。Further, in the steps (4) and (5), the wetting agent and the cleaning agent are one of ethanol, N-N dimethylacetamide and ethylene glycol solution.
进一步地,所述步骤(1)中反应时加热温度为60~150℃,搅拌时间为3~12h,所述真空干燥箱的设定温度为40~60℃。Further, in the step (1), the heating temperature during the reaction is 60-150°C, the stirring time is 3-12h, and the set temperature of the vacuum drying box is 40-60°C.
进一步地,所述步骤(2)中的所述加热条件为180~230℃,所述搅拌的速度为200~300r/min,所述搅拌的时间为2~5h。Further, the heating condition in the step (2) is 180-230° C., the stirring speed is 200-300 r/min, and the stirring time is 2-5 h.
进一步地,所述步骤(3)中静置脱泡时间为6~8h,浸泡萃取剂时间为2~6h,所述聚乙烯平板膜的厚度为20~100μm。Further, in the step (3), the time for standing and defoaming is 6-8 hours, the time for soaking the extractant is 2-6 hours, and the thickness of the polyethylene flat film is 20-100 μm.
进一步地,所述步骤(4)中置于润湿剂中的浸泡时间为2~4h,浸泡于氨基酸溶液中的时间为6~12h,所述氨基酸溶液的浓度为0.02~0.2mol/L,所述烘箱的温度设定为50~70℃,热处理时间为2~4h。Further, the soaking time in the wetting agent in the step (4) is 2-4 h, the soaking time in the amino acid solution is 6-12 h, and the concentration of the amino acid solution is 0.02-0.2 mol/L, The temperature of the oven is set at 50-70° C., and the heat treatment time is 2-4 h.
进一步地,所述步骤(3)、(4)、(5)中的清洗剂为去离子水。Further, the cleaning agent in the steps (3), (4) and (5) is deionized water.
进一步地,所述步骤(3)中的萃取剂为二氯甲烷、环己烷、正己烷和无水乙醇中的一种。Further, the extractant in the step (3) is one of dichloromethane, cyclohexane, n-hexane and absolute ethanol.
本发明的另一个目的是提供一种用于生活污水处理的MBR平板滤膜,包括氨基酸改性微孔膜、AB胶、ABS支撑板;所述氨基酸改性微孔膜通过AB胶粘贴在所述ABS支撑板上;所述ABS支撑板上固定设置有导流槽。Another object of the present invention is to provide an MBR flat filter membrane for domestic sewage treatment, including amino acid modified microporous membrane, AB glue, ABS support plate; the amino acid modified microporous membrane is pasted on the AB glue through AB glue the ABS support plate; the ABS support plate is fixedly provided with a diversion groove.
进一步地,所述MBR平板滤膜呈现出三维互穿网络结构。Further, the MBR flat filter membrane exhibits a three-dimensional interpenetrating network structure.
进一步地,所述氨基酸改性微孔膜由改性纳米颗粒与氨基酸接枝制成。Further, the amino acid-modified microporous membrane is made by grafting modified nanoparticles and amino acids.
更进一步地,所述氨基酸改性微孔膜的组件铸膜液由聚乙烯、稀释剂、改性纳米颗粒和成孔剂制成。Furthermore, the component casting solution of the amino acid modified microporous membrane is made of polyethylene, diluent, modified nanoparticles and pore-forming agent.
本发明有益效果如下:The beneficial effects of the present invention are as follows:
1)本发明提供一种用于生活污水处理的MBR平板滤膜的制备方法,采用聚乙烯作为主物料,利用聚乙烯本身通气性高,有较高的结晶度,化学稳定性好,能耐大多数酸碱的侵蚀等优点,提高了膜的化学稳定性;1) The present invention provides a method for preparing an MBR flat filter membrane for domestic sewage treatment. Polyethylene is used as the main material, and the polyethylene itself has high air permeability, high crystallinity, good chemical stability and high resistance. The advantages of corrosion of most acids and bases improve the chemical stability of the membrane;
2)本发明采用改性纳米颗粒作为主物料,将使得制成的膜具备抗菌和亲水性能的优点;2) The present invention adopts the modified nanoparticles as the main material, which will make the prepared film have the advantages of antibacterial and hydrophilic properties;
3)本发明在纳米颗粒表面接枝亲水性物质氨基酸溶液,一方面可以降低纳米颗粒团聚的现象,另一方面可以进一步提高膜的亲水性,增加膜的出水通量;3) The present invention grafts the hydrophilic substance amino acid solution on the surface of the nano-particles, on the one hand, the phenomenon of nano-particle agglomeration can be reduced, and on the other hand, the hydrophilicity of the membrane can be further improved, and the effluent flux of the membrane can be increased;
4)本发明制备的平板膜在膜内部及表明形成亲水性的共同作用,使得膜的抗污染能力更为优异;4) The flat membrane prepared by the present invention has the combined effect of forming hydrophilicity inside the membrane and making the membrane more excellent in anti-fouling ability;
5)本发明的工艺操作简单易行,所用设备均为本领域常规仪器,工艺参数稳定,对工艺环境的要求较低,成本低廉。5) The process of the present invention is simple and easy to operate, the equipment used are all conventional instruments in the field, the process parameters are stable, the requirements for the process environment are low, and the cost is low.
附图说明Description of drawings
图1为本发明一种实施方式的纳米颗粒改性反应过程示意图;1 is a schematic diagram of a nanoparticle modification reaction process according to an embodiment of the present invention;
图2为本发明一种实施方式的氨基酸改性反应过程示意图;2 is a schematic diagram of an amino acid modification reaction process according to an embodiment of the present invention;
图3为本发明一种实施方式制备出来的用于生活污水处理的MBR平板滤膜的扫描电镜图,呈现出三维互穿网络结构;3 is a scanning electron microscope image of an MBR flat filter membrane for domestic sewage treatment prepared by an embodiment of the present invention, showing a three-dimensional interpenetrating network structure;
图4为本发明一种实施方式制备的MBR平板膜元件示意图;4 is a schematic diagram of an MBR flat membrane element prepared by an embodiment of the present invention;
元件标号说明Component label description
1  ABS支撑板1 ABS support plate
2  导流槽2 diversion grooves
3  氨基酸改性微孔膜3 Amino acid modified microporous membrane
具体实施方式detailed description
以下对本发明的具体实施方式结合附图进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention.
如图1及2所示,本发明具体实施方式提供一种用于生活污水处理的MBR平板滤膜的制备方法,该方法包括如下步骤:As shown in Figures 1 and 2, a specific embodiment of the present invention provides a method for preparing an MBR flat filter membrane for domestic sewage treatment, the method comprising the following steps:
(1)纳米颗粒的改性(1) Modification of nanoparticles
先将纳米颗粒加入分散剂溶液中进行超声或搅拌混合,然后加入硅烷偶联剂,加热搅拌,加热过程中伴有冷却水回流,将反应后的溶液抽滤并用清洗剂清洗,在真空干燥箱中烘干得到改性纳米颗粒粉末;First add the nanoparticles into the dispersant solution for ultrasonic or stirring mixing, then add the silane coupling agent, heat and stir, with cooling water reflux during the heating process, filter the reacted solution and wash it with a cleaning agent, put it in a vacuum drying oven The modified nanoparticle powder is obtained by drying in the middle;
(2)聚乙烯铸膜液的制备(2) Preparation of polyethylene casting solution
将聚乙烯加入到稀释剂中进行超声或搅拌混合,然后加入步骤(1)制备的改性纳米颗粒粉末和成孔剂,加热条件下继续进行超声或搅拌,得到聚乙烯铸膜液;The polyethylene is added to the diluent for ultrasonication or stirring and mixing, then the modified nanoparticle powder and pore-forming agent prepared in step (1) are added, and ultrasonication or stirring is continued under heating conditions to obtain a polyethylene film casting liquid;
(3)聚乙烯平板膜的制备(3) Preparation of polyethylene flat film
将步骤(2)制备的铸膜液放在常温下静置脱泡,然后将铸膜液延流到干净的玻璃板上,延流过程中使用刮膜机对玻璃板上的铸膜液 进行刮膜,刮膜后,再将其浸泡于萃取剂中,后用清洗剂清洗后放入真空干燥箱内烘干,得到聚乙烯平板膜;The film-casting liquid prepared in step (2) is placed at room temperature for static defoaming, and then the film-casting liquid is extended to a clean glass plate. Scraping the film, after scraping the film, immersing it in the extractant, washing it with a cleaning agent, and drying it in a vacuum drying box to obtain a polyethylene flat film;
(4)氨基酸改性(4) Amino acid modification
将步骤(3)制备的聚乙烯平板膜先置于润湿剂中润湿,然后用清洗剂清洗,再浸泡于的氨基酸溶液中进行反应,最后放入烘箱中热处理制得氨基酸改性微孔膜3;The polyethylene flat film prepared in step (3) is first wetted in a wetting agent, then cleaned with a cleaning agent, and then immersed in an amino acid solution for reaction, and finally placed in an oven for heat treatment to obtain amino acid modified micropores membrane 3;
(5)MBR平板滤膜元件的制备(5) Preparation of MBR flat filter element
将步骤(4)制得的氨基酸改性微孔膜3用清洗剂清洗,常温下晾干后用AB胶粘连到ABS的支撑板1上,得到MBR平板滤膜元件。The amino acid modified microporous membrane 3 prepared in step (4) is cleaned with a cleaning agent, dried at room temperature and then adhered to the ABS support plate 1 with AB glue to obtain an MBR flat filter membrane element.
优选的,所述步骤(1)中纳米颗粒的质量百分比为0.1%~2%,硅烷偶联剂的质量百分比为1%~5%,其余为分散剂。Preferably, in the step (1), the mass percentage of nanoparticles is 0.1% to 2%, the mass percentage of silane coupling agent is 1% to 5%, and the rest are dispersants.
优选的,所述步骤(2)中聚乙烯的质量百分比为15%~35%,改性纳米颗粒粉末的质量百分比为3%~8%,成孔剂0.5%~2%,其余为稀释剂。Preferably, in the step (2), the mass percentage of polyethylene is 15%-35%, the mass percentage of the modified nanoparticle powder is 3%-8%, the pore-forming agent is 0.5%-2%, and the rest are diluents .
优选的,所述步骤(1)中的分散剂为N-甲基吡咯烷酮、N-N二甲基乙酰胺和二甲基甲酰胺中的一种。Preferably, the dispersant in the step (1) is one of N-methylpyrrolidone, N-N dimethylacetamide and dimethylformamide.
优选的,所述步骤(1)中的硅烷偶联剂为KH-540、KH550、KH560、KH570和KH602中的一种。Preferably, the silane coupling agent in the step (1) is one of KH-540, KH550, KH560, KH570 and KH602.
优选的,所述步骤(2)中的稀释剂为白油、石蜡油和邻苯二甲酸二甲酯中的一种。Preferably, the diluent in the step (2) is one of white oil, paraffin oil and dimethyl phthalate.
优选的,所述步骤(2)中的成孔剂为聚乙二醇、聚乙烯吡络烷酮、氯化锂和氯化钙中的一种。Preferably, the pore-forming agent in the step (2) is one of polyethylene glycol, polyvinylpyrrolidone, lithium chloride and calcium chloride.
优选的,所述步骤(2)中聚乙烯的分子量在100~500万之间。Preferably, the molecular weight of polyethylene in the step (2) is between 1 million and 5 million.
优选的,所述步骤(4)中的氨基酸为甘氨酸、丝氨酸、赖氨酸和天冬氨酸中的一种。Preferably, the amino acid in the step (4) is one of glycine, serine, lysine and aspartic acid.
优选的,所述步骤(1)中的纳米颗粒为二氧化锰纳米颗粒,所述清洗剂为乙醇、二氯甲烷和丙酮溶液中的一种。Preferably, the nanoparticles in the step (1) are manganese dioxide nanoparticles, and the cleaning agent is one of ethanol, dichloromethane and acetone solution.
优选的,所述步骤(4)、(5)中润湿剂为乙醇、N-N二甲基乙酰胺和乙二醇溶液中的一种。Preferably, the wetting agent in the steps (4) and (5) is one of ethanol, N-N dimethylacetamide and ethylene glycol solution.
优选的,所述步骤(1)中反应时加热温度为60~150℃,搅拌时间为3~12h,所述真空干燥箱的设定温度为40~60℃。Preferably, in the step (1), the heating temperature during the reaction is 60-150°C, the stirring time is 3-12h, and the set temperature of the vacuum drying box is 40-60°C.
优选的,所述步骤(2)中的所述加热条件为180~230℃,所述搅拌的速度为200~300r/min,所述搅拌的时间为2~5h。Preferably, the heating condition in the step (2) is 180-230° C., the stirring speed is 200-300 r/min, and the stirring time is 2-5 h.
优选的,所述步骤(3)中静置脱泡时间为6~8h,浸泡萃取剂时间为2~6h,所述聚乙烯平板膜的厚度为20~100μm。Preferably, in the step (3), the time of standing for defoaming is 6-8 hours, the time of soaking the extractant is 2-6 hours, and the thickness of the polyethylene flat film is 20-100 μm.
优选的,所述步骤(4)中置于润湿剂中的浸泡时间为2~4h,浸泡于氨基酸溶液中的时间为6~12h,所述氨基酸溶液的浓度为0.02~0.2mol/L,所述烘箱的温度设定为50~70℃,热处理时间为2~4h。Preferably, the soaking time in the wetting agent in the step (4) is 2-4 h, the soaking time in the amino acid solution is 6-12 h, and the concentration of the amino acid solution is 0.02-0.2 mol/L, The temperature of the oven is set at 50-70° C., and the heat treatment time is 2-4 h.
优选的,所述步骤(3)、(4)、(5)中的清洗剂为去离子水。Preferably, the cleaning agent in the steps (3), (4) and (5) is deionized water.
优选的,所述步骤(3)中的萃取剂为二氯甲烷、环己烷、正己烷和无水乙醇中的一种。Preferably, the extractant in the step (3) is one of dichloromethane, cyclohexane, n-hexane and absolute ethanol.
如图4所示,本发明具体实施方式还提供一种用于生活污水处理的MBR平板滤膜,包括氨基酸改性微孔膜3、AB胶(图中未示出)、ABS支撑板1;所述氨基酸改性微孔膜3通过AB胶粘贴在 所述ABS支撑板1上;所述ABS支撑板1上固定设置有导流槽2。As shown in Figure 4, the specific embodiment of the present invention also provides an MBR flat filter membrane for domestic sewage treatment, including amino acid modified microporous membrane 3, AB glue (not shown in the figure), and ABS support plate 1; The amino acid modified microporous membrane 3 is pasted on the ABS support plate 1 by AB glue; the ABS support plate 1 is fixedly provided with a diversion groove 2 .
优选的,所述MBR平板滤膜呈现出三维互穿网络结构(如图3)。Preferably, the MBR flat filter membrane exhibits a three-dimensional interpenetrating network structure (as shown in FIG. 3 ).
优选的,所述氨基酸改性微孔膜3由改性纳米颗粒与氨基酸接枝制成。Preferably, the amino acid-modified microporous membrane 3 is made by grafting modified nanoparticles and amino acids.
具体地,所述氨基酸改性微孔膜3的组件铸膜液由聚乙烯、稀释剂、改性纳米颗粒和成孔剂制成。Specifically, the component casting solution of the amino acid-modified microporous membrane 3 is made of polyethylene, a diluent, modified nanoparticles and a pore-forming agent.
以下将通过实施例对本发明进行详细描述。The present invention will be described in detail below by means of examples.
在以下实施例和对比例中,性能参数按照如下方法测定:In the following examples and comparative examples, performance parameters were determined as follows:
膜性能测试均按照GB/T32360-2015、GB/T30693-2014和QB/T2591-2003执行。其中厚度采用德国马尔薄膜测厚仪C1216根据GB/T6672-2001塑料薄膜与薄片厚度的测定方法测定,同一样品测试5次,取平均值作为平均厚度。Membrane performance tests were performed in accordance with GB/T32360-2015, GB/T30693-2014 and QB/T2591-2003. The thickness is measured by German Marr Film Thickness Gauge C1216 according to GB/T6672-2001 Determination Method for Thickness of Plastic Films and Sheets. The same sample is tested 5 times, and the average value is taken as the average thickness.
实施例1:Example 1:
先将0.1%二氧化锰纳米颗粒加入NMP的溶液中超声混合,然后加入1%的KH-540,在60℃加热搅拌3h,加热过程中伴有冷却水回流,将反应后的溶液抽滤并用乙醇溶液清洗,在40℃真空干燥箱中烘干得到改性纳米颗粒粉末。First, 0.1% manganese dioxide nanoparticles were added to the NMP solution for ultrasonic mixing, then 1% KH-540 was added, and heated and stirred at 60 °C for 3 hours. During the heating process, cooling water was refluxed. The reacted solution was filtered and used The modified nanoparticle powder was obtained by washing with ethanol solution and drying in a vacuum drying oven at 40°C.
将15%的PE(Mn=100万)加入到白油(81.5%)中超声混合,然后加入3%改性二氧化锰粉末和0.5%的PEG在180℃,转速200r/min下搅拌2h,得到PE铸膜液。15% PE (Mn=1 million) was added to white oil (81.5%) and ultrasonically mixed, then 3% modified manganese dioxide powder and 0.5% PEG were added at 180°C and stirred for 2h at 200r/min. The PE casting liquid was obtained.
得到的铸膜液放在25℃条件下静置6h脱泡,然后将铸膜液延流 到干净的玻璃板上,延流过程中使用刮膜机对玻璃板上的铸膜液进行刮膜,得到厚度为100μm的聚乙烯平板膜,将其浸泡到二氯甲烷溶液中2h,萃取后的基膜用去离子水清洗后放入30℃的真空干燥箱内烘干。The obtained casting solution was placed at 25°C for 6 hours to defoaming, and then the casting solution was spread on a clean glass plate. During the casting process, a film scraper was used to scrape the casting solution on the glass plate. , to obtain a polyethylene flat film with a thickness of 100 μm, which was immersed in dichloromethane solution for 2 h, and the extracted base film was washed with deionized water and dried in a vacuum drying oven at 30 °C.
将聚乙烯平板膜先置于乙醇溶液中浸泡2h润湿,然后用清洗剂清洗,再浸泡于的0.02mol/L甘氨酸溶液中,反应6h,然后放入50℃的烘箱中热处理2h制得氨基酸改性微孔膜。制得的改性膜用去离子水洗涤,放在25℃下自然晾干,性能测试见表1。The polyethylene flat film was first soaked in ethanol solution for 2h to wet, then washed with detergent, then soaked in 0.02mol/L glycine solution, reacted for 6h, and then placed in a 50°C oven for 2h heat treatment to obtain amino acids Modified microporous membrane. The obtained modified membrane was washed with deionized water, and then air-dried at 25°C. The performance test is shown in Table 1.
实施例2:Example 2:
先将0.5%二氧化锰纳米颗粒加入DMAc的溶液中超声混合,然后加入2%的KH550,80℃加热搅拌5h,加热过程中伴有冷却水回流,将反应后的溶液抽滤并用二氯甲烷溶液清洗,在40℃真空干燥箱中烘干得到改性纳米颗粒粉末。First, 0.5% manganese dioxide nanoparticles were added to the DMAc solution for ultrasonic mixing, then 2% KH550 was added, and heated and stirred at 80 °C for 5 h. During the heating process, cooling water was refluxed. The reacted solution was filtered with dichloromethane. The solution was cleaned and dried in a vacuum drying oven at 40°C to obtain the modified nanoparticle powder.
将20%的PE(Mn=150万)加入到石蜡油(75%)中超声混合,然后加入4%改性二氧化锰粉末和的1%PVP在180℃,转速220r/min下搅拌3h,得到PE铸膜液。20% PE (Mn=1.5 million) was added to paraffin oil (75%) and ultrasonically mixed, then 4% modified manganese dioxide powder and 1% PVP were added at 180°C and stirred at 220r/min for 3h. The PE casting liquid was obtained.
将铸膜液放在室温条件下静置6h脱泡,然后将铸膜液延流到干净的玻璃板上,延流过程中使用刮膜机对玻璃板上的铸膜液进行刮膜,得到厚度为50μm的聚乙烯平板膜,将其放到环己烷溶液中浸泡3h,萃取后的膜用去离子水清洗后放入40℃的真空干燥箱内烘干。The casting solution was placed at room temperature for 6 hours to deaerate, and then the casting solution was spread on a clean glass plate. During the casting process, a film scraper was used to scrape the casting solution on the glass plate to obtain A polyethylene flat film with a thickness of 50 μm was soaked in a cyclohexane solution for 3 hours. The extracted film was washed with deionized water and then dried in a vacuum drying oven at 40°C.
将聚乙烯平板膜先置于DMAc溶液中浸泡2h润湿,然后用清洗剂清洗,再浸泡于的0.05mol/L丝氨酸溶液中,反应7h,然后放入 50℃的烘箱中热处理2h制得氨基酸改性微孔膜。制得的改性膜用去离子水洗涤,放在25℃下自然晾干,性能测试见表1。The polyethylene flat film was first soaked in DMAc solution for 2h to wet, then washed with detergent, then soaked in 0.05mol/L serine solution, reacted for 7h, and then placed in a 50°C oven for 2h heat treatment to obtain amino acids Modified microporous membrane. The obtained modified membrane was washed with deionized water, and then air-dried at 25°C. The performance test is shown in Table 1.
实施例3:Example 3:
先将1%二氧化锰纳米颗粒加入的DMF溶液中超声混合,然后加入4%的KH570,120℃加热搅拌10h,加热过程中伴有冷却水回流,将反应后的溶液抽滤并用乙醇溶液清洗,在60℃真空干燥箱中烘干得到改性纳米颗粒粉末。First, ultrasonically mix 1% manganese dioxide nanoparticles in DMF solution, then add 4% KH570, heat and stir at 120°C for 10h, with cooling water reflux during the heating process, filter the reacted solution and wash it with ethanol solution , and dried in a vacuum drying oven at 60°C to obtain the modified nanoparticle powder.
将30%的PE(Mn=200万)加入到DMP溶液(63.5%)中超声混合,然后加入5%改性二氧化锰粉末和的1.5%氯化锂在210℃,转速240r/min下搅拌4h,得到PE铸膜液。Add 30% PE (Mn = 2 million) to DMP solution (63.5%) for ultrasonic mixing, then add 5% modified manganese dioxide powder and 1.5% lithium chloride at 210°C and stir at 240r/min 4h, the PE casting liquid was obtained.
将铸膜液放在25℃条件下静置6h脱泡,然后将铸膜液延流到干净的玻璃板上,延流过程中使用刮膜机对玻璃板上的铸膜液进行刮膜,得到厚度为20μm的聚乙烯平板膜,将其浸泡到正己烷溶液中4h,萃取后的基膜用去离子水清洗后放入60℃的真空干燥箱内烘干。Put the casting solution at 25°C for 6 hours for defoaming, and then spread the casting solution onto a clean glass plate. During the casting process, use a scraper to scrape the casting solution on the glass plate. A polyethylene flat film with a thickness of 20 μm was obtained, which was immersed in n-hexane solution for 4 h. The extracted base film was washed with deionized water and then dried in a vacuum drying oven at 60°C.
将聚乙烯平板膜先置于DMAc溶液中浸泡3h润湿,然后用清洗剂清洗,再浸泡于的0.1mol/L赖氨酸溶液中,反应8h,然后放入60℃的烘箱中热处理3h制得氨基酸改性微孔膜。制得的改性膜用去离子水洗涤,放在25℃下自然晾干,性能测试见表1。The polyethylene flat film was first soaked in DMAc solution for 3h to wet, then washed with detergent, then soaked in 0.1mol/L lysine solution, reacted for 8h, and then placed in an oven at 60 °C for heat treatment for 3h. Amino acid-modified microporous membranes were obtained. The obtained modified membrane was washed with deionized water, and then air-dried at 25°C. The performance test is shown in Table 1.
实施例4:Example 4:
将1.5%二氧化锰纳米颗粒加入的DMF溶液中超声混合,然后加入3%的KH570,100℃加热搅拌8h,加热过程中伴有冷却水回流,将反应后的溶液抽滤并用丙酮溶液清洗,在50℃真空干燥箱中烘干 得到改性纳米颗粒粉末。The 1.5% manganese dioxide nanoparticles were added to the DMF solution for ultrasonic mixing, then 3% KH570 was added, and heated and stirred at 100 °C for 8 h. During the heating process, cooling water was refluxed. The reacted solution was filtered and washed with acetone solution. The modified nanoparticle powder was obtained by drying in a vacuum drying oven at 50°C.
将25%的PE(Mn=400万)加入到白油溶液(67%)中超声混合,然后加入6%改性二氧化锰粉末和的2%氯化钙在220℃,转速260r/min下搅拌5h,得到PE铸膜液。Add 25% PE (Mn = 4 million) to the white oil solution (67%) and ultrasonically mix, then add 6% modified manganese dioxide powder and 2% calcium chloride at 220 ° C, under the speed of 260 r/min Stir for 5h to obtain PE casting liquid.
将铸膜液放在25℃条件下静置8h脱泡,然后将铸膜液延流到干净的玻璃板上,延流过程中使用刮膜机对玻璃板上的铸膜液进行刮膜,得到厚度为30μm的聚乙烯平板膜,将其浸泡到无水乙醇溶液中4h,萃取后的基膜用去离子水清洗后放入60℃的真空干燥箱内烘干。Put the casting solution at 25°C for 8 hours to defoaming, and then spread the casting solution onto a clean glass plate. During the casting process, use a scraper to scrape the casting solution on the glass plate. A polyethylene flat film with a thickness of 30 μm was obtained, which was immersed in anhydrous ethanol solution for 4 h. The extracted base film was washed with deionized water and then dried in a vacuum drying oven at 60°C.
将聚乙烯平板膜先置于乙二醇溶液中浸泡4h润湿,然后用清洗剂清洗,再浸泡于的0.15mol/L天冬氨酸溶液中,反应10h,然后放入70℃的烘箱中热处理4h制得氨基酸改性微孔膜。制得的改性膜用去离子水洗涤,放在25℃下自然晾干,性能测试见表1。The polyethylene flat film was first soaked in ethylene glycol solution for 4 hours to wet, then washed with cleaning agent, then soaked in 0.15mol/L aspartic acid solution, reacted for 10 hours, and then placed in an oven at 70 °C The amino acid-modified microporous membrane was prepared by heat treatment for 4h. The obtained modified membrane was washed with deionized water, and then air-dried at 25°C. The performance test is shown in Table 1.
实施例5:Example 5:
将2%二氧化锰纳米颗粒加入的NMP溶液中超声混合,然后加入5%的KH602,150℃加热搅拌12h,加热过程中伴有冷却水回流,将反应后的溶液抽滤并用乙醇溶液清洗,在60℃真空干燥箱中烘干得到改性纳米颗粒粉末。The NMP solution added with 2% manganese dioxide nanoparticles was ultrasonically mixed, then 5% KH602 was added, heated and stirred at 150 °C for 12 hours, and the heating process was accompanied by cooling water reflux. The reacted solution was filtered and washed with ethanol solution. The modified nanoparticle powder was obtained by drying in a vacuum drying oven at 60°C.
将35%的PE(Mn=500万)加入到白油溶液(55%)中超声混合,然后加入8%改性二氧化锰粉末和的2%PEG在230℃,转速300r/min下搅拌5h,得到PE铸膜液。Add 35% PE (Mn=5 million) to the white oil solution (55%) and mix with ultrasonic, then add 8% modified manganese dioxide powder and 2% PEG at 230°C and stir at 300r/min for 5h , to obtain PE casting liquid.
将铸膜液放在25℃条件下静置8h脱泡,然后将铸膜液延流到干 净的玻璃板上,延流过程中使用刮膜机对玻璃板上的铸膜液进行刮膜,得到厚度为55μm的聚乙烯平板膜,将其浸泡到无水乙醇溶液中6h,萃取后的基膜用去离子水清洗后放入60℃的真空干燥箱内烘干。Put the casting solution at 25°C for 8 hours to defoaming, and then spread the casting solution onto a clean glass plate. During the casting process, use a scraper to scrape the casting solution on the glass plate. A polyethylene flat film with a thickness of 55 μm was obtained, which was immersed in anhydrous ethanol solution for 6 h. The extracted base film was washed with deionized water and then dried in a vacuum drying oven at 60°C.
将聚乙烯平板膜先置于乙醇溶液中浸泡4h润湿,然后用清洗剂清洗,再浸泡于的0.2mol/L赖氨酸溶液中,反应12h,然后放入70℃的烘箱中热处理4h制得氨基酸改性微孔膜。制得的改性膜用去离子水洗涤,放在25℃下自然晾干,性能测试见表1。The polyethylene flat film was first soaked in ethanol solution for 4h to wet, then washed with detergent, then soaked in 0.2mol/L lysine solution, reacted for 12h, and then placed in an oven at 70°C for heat treatment for 4h. Amino acid-modified microporous membranes were obtained. The obtained modified membrane was washed with deionized water, and then air-dried at 25°C. The performance test is shown in Table 1.
对比例1Comparative Example 1
将1%二氧化锰纳米颗粒加入的DMF溶液中超声混合,然后加入4%的KH570,120℃加热搅拌10h,加热过程中伴有冷却水回流,将反应后的溶液抽滤并用乙醇溶液清洗,在60℃真空干燥箱中烘干得到改性纳米颗粒粉末。The DMF solution added with 1% manganese dioxide nanoparticles was ultrasonically mixed, then 4% KH570 was added, heated and stirred at 120 °C for 10 h, and the heating process was accompanied by cooling water reflux. The reacted solution was filtered and washed with ethanol solution. The modified nanoparticle powder was obtained by drying in a vacuum drying oven at 60°C.
将30%的PE(Mn=200万)加入到DMP溶液(68.5%)中超声混合,然后加入5%改性二氧化锰粉末和的1.5%氯化锂在210℃,转速240r/min下搅拌4h,得到PE铸膜液。Add 30% PE (Mn=2 million) to DMP solution (68.5%) and mix with ultrasonic, then add 5% modified manganese dioxide powder and 1.5% lithium chloride at 210°C and stir at 240r/min 4h, the PE casting liquid was obtained.
将铸膜液放在25℃条件下静置6h脱泡,然后将铸膜液延流到干净的玻璃板上,延流过程中使用刮膜机对玻璃板上的铸膜液进行刮膜,得到厚度为20μm的聚乙烯平板膜,将其浸泡到正己烷溶液中4h,萃取后的膜用去离子水清洗后放入60℃的真空干燥箱内烘干,性能测试见表1。Put the casting solution at 25°C for 6 hours for defoaming, and then spread the casting solution onto a clean glass plate. During the casting process, use a scraper to scrape the casting solution on the glass plate. A polyethylene flat film with a thickness of 20 μm was obtained, which was soaked in n-hexane solution for 4 h. The extracted film was washed with deionized water and then dried in a vacuum drying oven at 60 °C. The performance test is shown in Table 1.
对比例2Comparative Example 2
将30%的PE(Mn=200万)加入到DMP溶液(68.5%)中超声混合,然后加入1.5%氯化锂在210℃,转速240r/min下搅拌4h,得到PE铸膜液。30% PE (Mn=2 million) was added to the DMP solution (68.5%) for ultrasonic mixing, then 1.5% lithium chloride was added and stirred for 4 hours at 210°C and 240r/min to obtain a PE casting solution.
将铸膜液放在25℃条件下静置6h脱泡,然后将铸膜液延流到干净的玻璃板上,延流过程中使用刮膜机对玻璃板上的铸膜液进行刮膜,得到厚度为20μm的聚乙烯平板膜,将其浸泡到正己烷溶液中4h,萃取后的基膜用去离子水清洗后放入60℃的真空干燥箱内烘干。Put the casting solution at 25°C for 6 hours for defoaming, and then spread the casting solution onto a clean glass plate. During the casting process, use a scraper to scrape the casting solution on the glass plate. A polyethylene flat film with a thickness of 20 μm was obtained, which was immersed in n-hexane solution for 4 h. The extracted base film was washed with deionized water and then dried in a vacuum drying oven at 60°C.
将聚乙烯平板膜先置于DMAc溶液中浸泡3h润湿,然后用清洗剂清洗,再浸泡于的0.1mol/L赖氨酸溶液中,反应8h,然后放入60℃的烘箱中热处理3h制得氨基酸改性微孔膜。制得的改性膜用去离子水洗涤,放在25℃下自然晾干,性能测试见表1。The polyethylene flat film was first soaked in DMAc solution for 3h to wet, then washed with cleaning agent, then soaked in 0.1mol/L lysine solution, reacted for 8h, and then placed in an oven at 60 °C for heat treatment for 3h. Amino acid-modified microporous membranes were obtained. The obtained modified membrane was washed with deionized water, and then air-dried at 25°C. The performance test is shown in Table 1.
表1.实施例和对比例的超滤膜的通量、接触角、耐污染性和抗菌率Table 1. Flux, Contact Angle, Fouling Resistance and Antibacterial Rate of Ultrafiltration Membranes of Example and Comparative Examples
Figure PCTCN2021088080-appb-000001
Figure PCTCN2021088080-appb-000001
注:表中耐污染性以跨膜压差达到32Kpa时所需运行天数计。Note: The pollution resistance in the table is calculated by the number of operating days when the transmembrane pressure difference reaches 32Kpa.
由表1可知,在改性二氧化锰纳米颗粒加入和氨基酸溶液浸润的共同作用下可显著提供膜片的通量、耐污染性及抗菌性。It can be seen from Table 1 that the flux, pollution resistance and antibacterial properties of the membrane can be significantly improved under the combined action of the addition of modified manganese dioxide nanoparticles and the infiltration of amino acid solution.
表2 MBR平板膜元件用于污水处理的测试结果Table 2 Test results of MBR flat membrane elements for sewage treatment
膜元件外框尺寸(mm)Membrane element frame size (mm) 140×180140×180
有效膜面积(m2)Effective membrane area (m2) 0.3840.384
曝气(气水比)Aeration (air to water ratio) 30:130:1
出水浊度(NTU)Outlet Turbidity (NTU) <1<1
出水COD(mg/L)Effluent COD(mg/L) 18.218.2
出水BOD(mg/L)Effluent BOD(mg/L) 3.53.5
出水氨氮(mg/L)Ammonia nitrogen in effluent (mg/L) 2.32.3
出水悬浮物(mg/L)Effluent suspended solids (mg/L) 1.61.6
以表1中实施例3为例制作的膜元件用于污水处理的测试结果如表2所示,测试结果表明出水指标均达到城镇污水处理厂污染物排放标准一级A类排放标准。Table 2 shows the test results of the membrane element produced in Example 3 in Table 1 for sewage treatment. The test results show that the effluent indicators all meet the Class A Class A discharge standard of the urban sewage treatment plant pollutant discharge standard.
以上涉及到公知常识的内容不作详细描述,本领域的技术人员能够理解。The above content related to common knowledge will not be described in detail, which can be understood by those skilled in the art.
以上所述仅为本发明的一些具体实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。The above are only some specific embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the present invention. within the scope of protection. The technical scope of the present invention is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.

Claims (17)

  1. 一种用于生活污水处理的MBR平板滤膜的制备方法,其特征在于,该方法包括如下步骤:A method for preparing an MBR flat filter membrane for domestic sewage treatment, characterized in that the method comprises the following steps:
    (1)纳米颗粒的改性(1) Modification of nanoparticles
    先将纳米颗粒加入分散剂中进行混合,然后加入硅烷偶联剂,加热搅拌,将反应后的溶液抽滤、清洗、烘干后得到改性纳米颗粒粉末;First, the nanoparticles are added to the dispersant for mixing, then the silane coupling agent is added, heated and stirred, and the reacted solution is suction filtered, washed, and dried to obtain modified nanoparticle powder;
    (2)聚乙烯铸膜液的制备(2) Preparation of polyethylene casting solution
    往聚乙烯混合液中加入步骤(1)制备的改性纳米颗粒粉末和成孔剂,得到聚乙烯铸膜液;Adding the modified nanoparticle powder and pore-forming agent prepared in step (1) to the polyethylene mixed solution to obtain a polyethylene casting solution;
    (3)聚乙烯平板膜的制备(3) Preparation of polyethylene flat film
    将步骤(2)制备的铸膜液延流到玻璃板上得到聚乙烯平板膜;The film casting liquid prepared in step (2) is spread on a glass plate to obtain a polyethylene flat film;
    (4)氨基酸改性(4) Amino acid modification
    将步骤(3)制备的聚乙烯平板膜浸泡于氨基酸溶液中进行反应,后热处理制得氨基酸改性微孔膜;The polyethylene flat membrane prepared in step (3) is soaked in the amino acid solution for reaction, and the amino acid modified microporous membrane is obtained by post-heat treatment;
    (5)MBR平板滤膜元件的制备(5) Preparation of MBR flat filter element
    将步骤(4)制得的氨基酸改性微孔膜粘连到支撑板上,得到MBR平板滤膜元件。The amino acid-modified microporous membrane prepared in step (4) is adhered to a support plate to obtain an MBR flat filter element.
  2. 根据权利要求1所述的制备方法,其特征在于:所述步骤(1)中纳米颗粒的质量百分比为0.1%~2%,硅烷偶联剂的质量百分比为1%~5%,其余为分散剂。The preparation method according to claim 1, characterized in that: in the step (1), the mass percentage of the nanoparticles is 0.1%-2%, the mass percentage of the silane coupling agent is 1%-5%, and the rest is dispersed agent.
  3. 根据权利要求1所述的制备方法,其特征在于:所述步骤(2) 中聚乙烯溶质的质量百分比为15%~35%,改性纳米颗粒粉末的质量百分比为3%~8%,成孔剂0.5%~2%,其余为混合稀释剂。The preparation method according to claim 1, characterized in that: in the step (2), the mass percentage of polyethylene solute is 15% to 35%, and the mass percentage of the modified nanoparticle powder is 3% to 8%. The pore agent is 0.5% to 2%, and the rest is mixed diluent.
  4. 根据权利要求1所述的制备方法,其特征在于:所述步骤(1)中的分散剂为N-甲基吡咯烷酮、N-N二甲基乙酰胺和二甲基甲酰胺中的一种。The preparation method according to claim 1, wherein the dispersant in the step (1) is one of N-methylpyrrolidone, N-N-dimethylacetamide and dimethylformamide.
  5. 根据权利要求1所述的制备方法,其特征在于:所述步骤(1)中的硅烷偶联剂为KH-540、KH550、KH560、KH570和KH602中的一种。The preparation method according to claim 1, wherein the silane coupling agent in the step (1) is one of KH-540, KH550, KH560, KH570 and KH602.
  6. 根据权利要求3所述的制备方法,其特征在于:所述混合稀释剂为白油、石蜡油和邻苯二甲酸二甲酯中的一种。The preparation method according to claim 3, wherein the mixed diluent is one of white oil, paraffin oil and dimethyl phthalate.
  7. 根据权利要求1所述的制备方法,其特征在于:所述步骤(2)中的成孔剂为聚乙二醇、聚乙烯吡络烷酮、氯化锂和氯化钙中的一种。The preparation method according to claim 1, wherein the pore-forming agent in the step (2) is one of polyethylene glycol, polyvinylpyrrolidone, lithium chloride and calcium chloride.
  8. 根据权利要求1所述的制备方法,其特征在于:所述步骤(2)中聚乙烯的分子量在100~500万之间。The preparation method according to claim 1, wherein the molecular weight of the polyethylene in the step (2) is between 1 million and 5 million.
  9. 根据权利要求1所述的制备方法,其特征在于:所述步骤(4)中的氨基酸为甘氨酸、丝氨酸、赖氨酸和天冬氨酸中的一种。The preparation method according to claim 1, wherein the amino acid in the step (4) is one of glycine, serine, lysine and aspartic acid.
  10. 根据权利要求1所述的制备方法,其特征在于:所述步骤(1)中的纳米颗粒为二氧化锰纳米颗粒,所述清洗时的清洗剂为乙醇、二氯甲烷和丙酮溶液中的一种。The preparation method according to claim 1, characterized in that: the nanoparticles in the step (1) are manganese dioxide nanoparticles, and the cleaning agent during the cleaning is one of ethanol, dichloromethane and acetone solution. kind.
  11. 根据权利要求1所述的制备方法,其特征在于:所述步骤(1)中反应时加热温度为60~150℃,搅拌时间为3~12h,所述烘干温度为40~60℃。The preparation method according to claim 1, characterized in that: in the step (1), the heating temperature during the reaction is 60-150°C, the stirring time is 3-12h, and the drying temperature is 40-60°C.
  12. 根据权利要求1所述的制备方法,其特征在于:所述聚乙烯平板膜的厚度为20~100μm。The preparation method according to claim 1, wherein the thickness of the polyethylene flat film is 20-100 μm.
  13. 根据权利要求1所述的制备方法,其特征在于:浸泡于氨基酸溶液中的时间为6~12h,所述氨基酸溶液的浓度为0.02~0.2mol/L,所述热处理温度设定为50~70℃,时间为2~4h。The preparation method according to claim 1, wherein the time of soaking in the amino acid solution is 6-12 h, the concentration of the amino acid solution is 0.02-0.2 mol/L, and the heat treatment temperature is set to 50-70 ℃, the time is 2 ~ 4h.
  14. 一种用于生活污水处理的MBR平板滤膜,其特征在于:包括氨基酸改性微孔膜、AB胶、ABS支撑板;所述氨基酸改性微孔膜通过AB胶粘贴在所述ABS支撑板上;所述ABS支撑板上固定设置有导流槽。An MBR flat filter membrane for domestic sewage treatment, characterized in that: it comprises an amino acid modified microporous membrane, AB glue, and an ABS support plate; the amino acid modified microporous membrane is pasted on the ABS support through AB glue The ABS support plate is fixedly provided with a diversion groove.
  15. 根据权利要求14所述的用于生活污水处理的MBR平板滤膜,其特征在于:所述MBR平板滤膜呈现出三维互穿网络结构。The MBR flat filter membrane for domestic sewage treatment according to claim 14, wherein the MBR flat filter membrane exhibits a three-dimensional interpenetrating network structure.
  16. 根据权利要求14所述的用于生活污水处理的MBR平板滤膜,其特征在于:所述氨基酸改性微孔膜由改性纳米颗粒与氨基酸接枝制成。The MBR flat filter membrane for domestic sewage treatment according to claim 14, wherein the amino acid modified microporous membrane is made by grafting modified nanoparticles and amino acids.
  17. 根据权利要求16所述的用于生活污水处理的MBR平板滤膜,其特征在于:所述氨基酸改性微孔膜的组件铸膜液由聚乙烯、稀释剂、改性纳米颗粒和成孔剂制成。The MBR flat filter membrane for domestic sewage treatment according to claim 16, wherein the component casting liquid of the amino acid modified microporous membrane is composed of polyethylene, diluent, modified nanoparticles and pore-forming agent production.
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