WO2022021569A1 - 一种具有通风散热结构的led灯 - Google Patents
一种具有通风散热结构的led灯 Download PDFInfo
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- WO2022021569A1 WO2022021569A1 PCT/CN2020/115459 CN2020115459W WO2022021569A1 WO 2022021569 A1 WO2022021569 A1 WO 2022021569A1 CN 2020115459 W CN2020115459 W CN 2020115459W WO 2022021569 A1 WO2022021569 A1 WO 2022021569A1
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- Prior art keywords
- heat
- heat dissipation
- box
- led lamp
- ventilation
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S9/00—Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply
- F21S9/02—Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply the power supply being a battery or accumulator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S9/00—Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply
- F21S9/02—Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply the power supply being a battery or accumulator
- F21S9/03—Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply the power supply being a battery or accumulator rechargeable by exposure to light
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/02—Arrangement of electric circuit elements in or on lighting devices the elements being transformers, impedances or power supply units, e.g. a transformer with a rectifier
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/15—Thermal insulation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/502—Cooling arrangements characterised by the adaptation for cooling of specific components
- F21V29/503—Cooling arrangements characterised by the adaptation for cooling of specific components of light sources
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/502—Cooling arrangements characterised by the adaptation for cooling of specific components
- F21V29/508—Cooling arrangements characterised by the adaptation for cooling of specific components of electrical circuits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/54—Cooling arrangements using thermoelectric means, e.g. Peltier elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/60—Cooling arrangements characterised by the use of a forced flow of gas, e.g. air
- F21V29/67—Cooling arrangements characterised by the use of a forced flow of gas, e.g. air characterised by the arrangement of fans
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V29/71—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks using a combination of separate elements interconnected by heat-conducting means, e.g. with heat pipes or thermally conductive bars between separate heat-sink elements
- F21V29/717—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks using a combination of separate elements interconnected by heat-conducting means, e.g. with heat pipes or thermally conductive bars between separate heat-sink elements using split or remote units thermally interconnected, e.g. by thermally conductive bars or heat pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2131/00—Use or application of lighting devices or systems not provided for in codes F21W2102/00-F21W2121/00
- F21W2131/40—Lighting for industrial, commercial, recreational or military use
- F21W2131/402—Lighting for industrial, commercial, recreational or military use for working places
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- the invention relates to the technical field of LED lamps, in particular to an LED lamp with a ventilation and heat dissipation structure.
- LED lamps refer to lamps that use light-emitting diodes as light sources.
- silver glue or white glue is used to cure semiconductor LEDs on the bracket, and then silver or gold wires are used to connect the chip and the circuit board, and the surrounding is sealed with epoxy resin for protection.
- the role of the inner core wire, and finally the casing is installed; LED lights have the advantages of energy saving, longevity, environmental protection, shock resistance, etc., and can directly emit seven colors of light, usually used in traffic lights, display screens, car lights and other fields.
- LED lights are widely used. It is used in the field of miner's lamps; the current LED lamps are widely used in coal mine lighting. The miner's lamp at the top of the mine is very powerful.
- the purpose of the present invention is to provide an LED lamp with a ventilation and heat dissipation structure to solve the above-mentioned problems in the background art.
- the present invention provides the following technical solutions:
- An LED lamp with a ventilation and heat dissipation structure comprising a light box; a glass lampshade is installed at the bottom end of the light box; an LED lamp is provided on the light box corresponding to the glass lampshade; the LED lamp is fixedly installed on the bottom end of a PCB circuit board; A heat dissipation box is installed on the top of the light box; the heat dissipation box and the light box are connected to form a common cavity; a heat conduction and heat dissipation mechanism is provided inside the common cavity corresponding to the LED lamp; an air cooling mechanism is provided on the heat dissipation box corresponding to the heat conduction and heat dissipation mechanism a control box is installed on the top of the cooling box; a control switch is arranged on the control box; the control switch is electrically connected to the PCB circuit board; a storage battery and a reserve battery are arranged inside the control box; The corresponding battery is provided with a No. 1 wiring seat; the control box is provided with a No. 2
- the heat conduction and heat dissipation mechanism includes a heat radiation aluminum sheet; one end of the heat radiation aluminum sheet is connected to a glass lampshade; the other end of the heat radiation aluminum sheet is connected to an LED lamp; There is a heat exchange hole; a fixing seat is installed on the heat exchange hole; a heat conducting rod is arranged on the fixing seat; one end of the heat conducting rod extends into the No. 2 oil tank.
- one side of the heat radiation aluminum sheet is coated with ZS-411 radiant heat cooling coating; the other side of the heat radiation aluminum sheet is connected to the heat dissipation aluminum plate through a heat pipe;
- the material of the light box is a heat conductive material ;
- the outer surface of the light box is provided with heat dissipation fins;
- the inside of the general cavity is provided with a temperature sensor;
- the heat dissipation aluminum plate is connected to one end of the No. 1 thermally conductive aluminum sheet; the other end of the No.
- the outer surfaces of the No. 1 heat-conducting aluminum sheet, the heat-conducting pipe and the heat-conducting rod are all sleeved with heat-insulating silicone sleeves.
- the PCB circuit board is provided with a central control chip and a remote infrared control module; the PCB circuit board is provided with a No. 2 thermally conductive aluminum sheet corresponding to the central control chip; One end is connected to the central control chip through thermal conductive silicone grease; the other end of the No. 2 heat-conducting aluminum sheet extends into the No. 2 fuel tank.
- the No. 2 oil tank is connected to the semiconductor refrigerator through the No. 1 oil pipe and the No. 2 oil pipe; the inside of the No. 2 oil tank and the semiconductor refrigerator are filled with heat-conducting oil; the No. 1 oil pipe is provided with a pressure pump and throttle valve; the No. 2 oil pipe is provided with a pressure sensor; the pressure sensor is electrically connected to an alarm; the alarm is arranged on the PCB circuit board; the No. 1 oil tank is provided with a semiconductor refrigerator and oil Cold plate heat exchanger.
- the semiconductor refrigerator includes a cold end and a hot end; the cold end of the semiconductor refrigerator extends into the No. 1 oil tank.
- the air-cooling mechanism includes a ventilation hood; the ventilation hood is provided with a HEPA-grade filter screen and an activated carbon filter cotton screen; the HEPA-grade filter screen and the activated carbon filter cotton screen are from outside to inside are arranged in sequence; the inside of the cooling box is provided with a servo motor corresponding to the ventilation hood; the servo motor is connected to a gear through a coupling; the gear is connected to a propeller through a coupling; the propeller corresponds to an oil-cooled plate heat exchanger and a semiconductor Cooler settings.
- the storage battery is electrically connected to the output power source; the reserve battery is electrically connected to the solar photovoltaic power generation panel.
- the beneficial effects of the present invention are: through the No. 1 fuel tank, the semiconductor refrigerator, the No. 2 fuel tank, the No. 1 heat-conducting aluminum sheet, the No.
- the setting of the aluminum plate and the heat radiation aluminum sheet can absorb the heat of the central control chip on the PCB circuit board, the heat energy that the LED lamp is not completely converted into light energy, and the heat inside the device, and dissipate heat; through the ZS-411 radiant heat cooling coating It can improve the thermal conductivity and absorb the radiant heat of the LED lamp; the heat-insulating silicone sleeve can prevent the heat from dissipating to the inside of the device again; through the setting of the pressure sensor and the alarm, the safety during heat dissipation can be ensured, and the pressure pump and throttle valve can be used to ensure the safety of heat dissipation.
- the setting of the temperature sensor, the heat absorption and heat dissipation speed can be adjusted according to the internal temperature of the device; through the ventilation hood, servo motor, gear, propeller, HEPA filter screen and activated carbon filter cotton screen settings, it is possible to increase semiconductor refrigerators and oil-cooled plate replacements.
- the heat dissipation efficiency of the heater improves the heat dissipation effect of the device, and prevents the short circuit caused by the dust inside the device; the electric energy converted by the solar photovoltaic power generation panel can be stored through the reserve battery to prevent the miner's lamp from not lighting due to the problem of the output power supply, and save energy.
- the present invention has good ventilation, heat conduction and heat dissipation effect, can adjust and dissipate heat according to the situation, saves energy, has high safety, and can cope with emergencies.
- FIG. 1 is a schematic diagram of the three-dimensional structure of the present invention.
- FIG. 2 is a schematic structural diagram of the present invention.
- FIG. 3 is a schematic cross-sectional structure diagram of the present invention.
- FIG. 4 is a schematic structural diagram of an enlarged part in the present invention.
- an LED lamp with a ventilation and heat dissipation structure includes a light box 1 ; a glass lampshade 6 is installed at the bottom end of the light box 1 ; There is an LED light 7; the LED light 7 is fixedly mounted on the bottom end of the PCB circuit board 18; a heat dissipation box 2 is installed on the top of the light box 1; the heat dissipation box 2 and the light box 1 are connected to form a common cavity; The inside of the cavity is provided with a heat conduction and heat dissipation mechanism corresponding to the LED lamp 7; the heat dissipation box 2 is provided with an air cooling mechanism corresponding to the heat conduction and heat dissipation mechanism; a control box 3 is installed on the top of the heat dissipation box 2; switch 4; the control switch 4 is electrically connected to the PCB circuit board 18; the control box 3 is provided with a battery 23 and a reserve battery 24; the control box
- the heat conduction and heat dissipation mechanism includes a heat radiation aluminum sheet 19; one end of the heat radiation aluminum sheet 19 is connected to the glass lampshade 6; the other end of the heat radiation aluminum sheet 19 is connected to the LED lamp 7; the PCB circuit board 18 A heat exchange hole 15 is provided on the heat exchange hole 15 ; a fixing seat 16 is installed on the heat exchange hole 15 ;
- one side of the heat radiation aluminum sheet 19 is coated with a ZS-411 radiant heat cooling coating; the other side of the heat radiation aluminum sheet 19 is connected to the heat dissipation aluminum plate 20 through a heat pipe 21; the material of the light box 1 is heat conduction.
- the outer surface of the light box 1 is provided with heat dissipation fins; the universal cavity is provided with a temperature sensor; the heat dissipation aluminum plate 20 is connected to one end of the No. 1 thermally conductive aluminum sheet 11; One end extends into the No. 2 fuel tank 10; the outer surfaces of the No.
- heat-conducting aluminum sheet 11 the heat-conducting pipe 21 and the heat-conducting rod 17 are all sleeved with heat-insulating silicone sleeves; the thermal conductivity can be improved by the ZS-411 radiant heat cooling coating , absorb the radiant heat of the LED lamp 7; the heat can be prevented from re-dissipating to the inside of the device by the heat-insulating silicone sleeve.
- the PCB circuit board 18 is provided with a central control chip and a remote infrared control module; the PCB circuit board 18 is provided with a No. 2 thermally conductive aluminum sheet 12 corresponding to the central control chip; One end is contacted and connected to the central control chip through thermal conductive silicone grease;
- the No. 2 oil tank 10 is connected to the semiconductor refrigerator 9 through the No. 1 oil pipe 13 and the No. 2 oil pipe 14; the No. 2 oil tank 10 and the semiconductor refrigerator 9 are filled with heat-conducting oil; There is a pressure pump and a throttle valve; the No. 2 oil pipe 14 is provided with a pressure sensor; the pressure sensor is electrically connected to an alarm; the alarm is arranged on the PCB circuit board 18; There are semiconductor refrigerators 9 and oil-cooled plate heat exchangers 22; through the settings of pressure sensors and alarms, the safety of heat dissipation can be ensured, and through the settings of pressure pumps, throttle valves and temperature sensors, it can be adjusted according to the internal temperature of the device heat dissipation rate.
- the semiconductor refrigerator 9 includes a cold end and a hot end; the cold end of the semiconductor refrigerator 9 extends into the No. 1 oil tank 8; the lower the temperature of the hot end, the lower the temperature of the cold end; Oil tank 8, semiconductor refrigerator 9, No. 2 oil tank 10, No. 1 heat-conducting aluminum sheet 11, No. 2 heat-conducting aluminum sheet 12, heat-conducting rod 17, heat exchange hole 15, heat-conducting pipe 21, heat-dissipating aluminum plate 20 and heat-radiating aluminum sheet 19
- the configuration can absorb the heat of the central control chip on the PCB circuit board 18, the heat energy that the LED lamp 7 has not completely converted into light energy, and the heat inside the device, and dissipate heat.
- the air-cooling mechanism includes a ventilation hood 5; the ventilation hood 5 is provided with a HEPA-grade filter screen and an activated carbon filter cotton screen; the HEPA-level filter screen and the activated carbon filter cotton screen are sequentially arranged from outside to inside.
- the inside of the cooling box 2 is provided with a servo motor corresponding to the ventilation hood 5; the servo motor is connected to the gear through the coupling; the gear is connected to the propeller through the coupling; the propeller corresponds to the oil-cooled plate heat exchanger 22 and
- the semiconductor refrigerator 9 is provided; the heat dissipation efficiency of the semiconductor refrigerator 9 and the oil-cooled plate heat exchanger 22 can be increased by setting the ventilation hood 5, the servo motor, the gear, the propeller, the HEPA filter screen and the activated carbon filter cotton screen, and the device can be improved.
- the heat dissipation effect is good, and the dust is prevented from entering the device and causing the device to short-circuit.
- the storage battery 23 is electrically connected to the output power supply; the reserve battery 24 is electrically connected to the solar photovoltaic power generation panel; the electric energy converted by the solar photovoltaic power generation panel can be stored by the reserve battery 24 to prevent problems due to the output power supply, As a result, the miner's lamp is not bright, and energy is saved.
- the working principle of the present invention is as follows: through the No. 1 fuel tank 8, the semiconductor refrigerator 9, the No. 2 fuel tank 10, the No. 1 thermally conductive aluminum sheet 11, the No.
- the arrangement of the heat dissipation aluminum plate 20 and the heat radiation aluminum sheet 19 can absorb the heat of the central control chip on the PCB circuit board 18, the heat energy that the LED lamp 7 is not completely converted into light energy, and the heat inside the device, and dissipate heat; through ZS-411
- the radiant heat cooling coating can improve the thermal conductivity and absorb the radiant heat of the LED lamp 7; the heat-insulating silicone sleeve can prevent the heat from dissipating to the inside of the device again;
- the setting of pressure pump, throttle valve and temperature sensor can adjust the speed of heat absorption and heat dissipation according to the internal temperature of the device; through the setting of ventilation hood 5, servo motor, gear, propeller, HEPA filter screen and activated carbon filter cotton screen, it is possible to increase the number of semiconductors
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- General Engineering & Computer Science (AREA)
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- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Abstract
一种具有通风散热结构的LED灯,包括灯箱(1);灯箱(1)的底端安装有玻璃灯罩(6);灯箱(1)上对应玻璃灯罩(6)设有LED灯(7);LED灯(7)固定安装于PCB电路板(18)的底端;灯箱(1)的顶部安装有散热箱(2);散热箱(2)和灯箱(1)连通形成一个通用腔;通用腔内部对应LED灯(7)设有导热散热机构;散热箱(2)上对应导热散热机构设有风冷机构;散热箱(2)的顶部安装有控制箱(3);控制箱(3)上设有控制开关(4);控制开关(4)电性连接PCB电路板(18)。通风导热散热效果好,能根据情况进行调节散热,节能能源,安全性高,能应对突发状况。
Description
本发明涉及LED灯技术领域,具体是一种具有通风散热结构的LED灯。
led灯是指利用发光二极管作为光源的灯具,一般使用银胶或白胶将半导体LED固化到支架上,然后用银线或金线连接芯片和电路板,四周用环氧树脂密封,起到保护内部芯线的作用,最后安装外壳;LED灯拥有节能、长寿、环保、防震等优点,可直接发出七种颜色的光,通常应用于交通信号灯、显示屏、汽车信号灯等领域目前的LED灯广泛用于矿灯领域;目前的LED灯广泛用于煤矿照明,在矿上最顶部的矿灯功率很大,一般一开就是一夜,十分废电,且安装程序非常繁琐;现有的照明矿灯没有良好的通风散热效果,如果矿灯因此烧坏会影响工作效率,而当场重新安装的话,又具有一定的难度和危险性,并且当遇到突发的停电状况,矿灯也无法照明。
因此,针对以上现状,迫切需要研究出一种具有通风散热结构的LED灯。
本发明的目的在于提供一种具有通风散热结构的LED灯,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:
一种具有通风散热结构的LED灯,包括灯箱;所述灯箱的底端安装有玻璃灯罩;所述灯箱上对应玻璃灯罩设有LED灯;所述LED灯固定安装于PCB电路板的底端;所述灯箱的顶部安装有散热箱;所述散热箱和灯箱连通形成一个通用腔;所述通用腔内部对应LED灯设有导热散热机构;所述散热箱上对应导热散热机构设有风冷机构;所述散热箱的顶部安装有控制箱;所述控制箱上设有控制开关;所述控制开关电性连接PCB电路板;所述控制箱内部设有蓄电池和储备电池;所述控制箱上对应蓄电池设有一号接线座;所述控制箱上对应储备电池设有二号接线座。
作为本发明进一步的方案:所述导热散热机构包括热辐射铝片;所述热辐射铝片的一端连接玻璃灯罩;所述热辐射铝片的另一端连接LED灯;所述PCB电路板上设有换热孔;所述换热孔上安装有固定座;所述固定座上设有导热棒;所述导热棒的一端伸入二号油箱内部。
作为本发明进一步的方案:所述热辐射铝片的一面涂有ZS-411辐射热冷却涂层;所述热辐射铝片的另一面通过导热管连接散热铝板;所述灯箱的材质为导热材料;所述灯箱的外表面设有散热鳍片;所述通用腔内部设有温度传感器;所述散热铝板连接一号导热铝片的一端;所述一号导热铝片的另一端伸入二号油箱内部;所述一号导热铝片、导热管和导热棒的外表面均套接有隔热硅胶套。
作为本发明进一步的方案:所述PCB电路板上设有中央控制芯片和远程红外控制模块;所述PCB电路板上对应中央控制芯片设有二号导热铝片;所述二号导热铝片的一端通过导热硅脂接触连接中央控制芯片;所述二号导热铝片的另一端伸入二号油箱内部。
作为本发明进一步的方案:所述二号油箱通过一号油管和二号油管连通半导体制冷器;所述二号油箱和半导体制冷器内部均充满导热油;所述一号油管上设有压力泵和节流阀;所述二号油管上设有压力传感器;所述压力传感器电性连接警报器;所述警报器设置于PCB电路板上;所述一号油箱上设有半导体制冷器和油冷板式换热器。
作为本发明进一步的方案:所述半导体制冷器包括冷端和热端;所述半导体制冷器的冷端伸入一号油箱内部。
作为本发明进一步的方案:所述风冷机构包括换气罩;所述换气罩上设有HEPA级滤网和活性炭滤棉网;所述HEPA级滤网和活性炭滤棉网从外到内依次设置;所述散热箱内部对应换气罩设有伺服电机;所述伺服电机通过联轴器连接齿轮;所述齿轮通过联轴器连接螺旋桨;所述螺旋桨对应油冷板式换热器和半导体制冷器设置。
作为本发明进一步的方案:所述蓄电池电性连接输出电源;所述储备电池电性连接太阳能光伏发电板。
与现有技术相比,本发明的有益效果是:通过一号油箱、半导体制冷器、二号油箱、一号导热铝片、二号导热铝片、导热棒、换热孔、导热管、散热铝板和热辐射铝片的设置,可以吸收PCB电路板上中央控制芯片的热量、LED灯未完全转化为光能的热能和装置内部的热量,并进行散热;通过ZS-411辐射热冷却涂层可以提升热传导率,吸收LED灯的辐射热;通过隔热硅胶套可以防止热量再次散发至装置内部;通过压力传感器和警报器的设置,可以保证散热时的安全性,通过压力泵、节流阀和温度传感器的设置,可以根据装置内部温度调节吸热散热速度;通过换气罩、伺服电机、齿轮、螺旋桨、HEPA级滤网和活性炭滤棉网设置,可以增加半导体制冷器和油冷板式换热器的散热效率,提升装置的散热效果,且防止灰尘进行装置内部造成装置短路;通过储备电池可以将太阳能光伏发电板转化的电能存储,防止因为输出电源出现问题,而导致矿灯不亮,并且节省能源。综上所述,本发明通风导热散热效果好,能根据情况进行调节散热,节能能源,安全性高,能应对突发状况。
图1为本发明的三维结构示意图。
图2为本发明的结构示意图。
图3为本发明的剖视结构示意图。
图4为本发明中放大处的结构示意图。
图中:1-灯箱,2-散热箱,3-控制箱,4-控制开关,5-换气罩,6-玻璃灯罩,7-LED灯,8-一号油箱,9-半导体制冷器,10-二号油箱,11-一号导热铝片,12-二号导热铝片,13-一号油管,14-二号油管,15-换热孔,16-固定座,17-导热棒,18-PCB电路板,19-热辐射铝片,20-散热铝板,21-导热管,22-油冷板式换热器,23-蓄电池,24-储备电池。
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。
下面详细描述本专利的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本专利,而不能理解为对本专利的限制。
实施例1
请参阅图1~4,本发明实施例中,一种具有通风散热结构的LED灯,包括灯箱1;所述灯箱1的底端安装有玻璃灯罩6;所述灯箱1上对应玻璃灯罩6设有LED灯7;所述LED灯7固定安装于PCB电路板18的底端;所述灯箱1的顶部安装有散热箱2;所述散热箱2和灯箱1连通形成一个通用腔;所述通用腔内部对应LED灯7设有导热散热机构;所述散热箱2上对应导热散热机构设有风冷机构;所述散热箱2的顶部安装有控制箱3;所述控制箱3上设有控制开关4;所述控制开关4电性连接PCB电路板18;所述控制箱3内部设有蓄电池23和储备电池24;所述控制箱3上对应蓄电池23设有一号接线座;所述控制箱3上对应储备电池24设有二号接线座。
进一步的,所述导热散热机构包括热辐射铝片19;所述热辐射铝片19的一端连接玻璃灯罩6;所述热辐射铝片19的另一端连接LED灯7;所述PCB电路板18上设有换热孔15;所述换热孔15上安装有固定座16;所述固定座16上设有导热棒17;所述导热棒17的一端伸入二号油箱10内部。
进一步的,所述热辐射铝片19的一面涂有ZS-411辐射热冷却涂层;所述热辐射铝片19的另一面通过导热管21连接散热铝板20;所述灯箱1的材质为导热材料;所述灯箱1的外表面设有散热鳍片;所述通用腔内部设有温度传感器;所述散热铝板20连接一号导热铝片11的一端;所述一号导热铝片11的另一端伸入二号油箱10内部;所述一号导热铝片11、导热管21和导热棒17的外表面均套接有隔热硅胶套;通过ZS-411辐射热冷却涂层可以提升热传导率,吸收LED灯7的辐射热;通过隔热硅胶套可以防止热量再次散发至装置内部。
进一步的,所述PCB电路板18上设有中央控制芯片和远程红外控制模块;所述PCB电路板18上对应中央控制芯片设有二号导热铝片12;所述二号导热铝片12的一端通过导热硅脂接触连接中央控制芯片;所述二号导热铝片12的另一端伸入二号油箱10内部。
进一步的,所述二号油箱10通过一号油管13和二号油管14连通半导体制冷器9;所述二号油箱10和半导体制冷器9内部均充满导热油;所述一号油管13上设有压力泵和节流阀;所述二号油管14上设有压力传感器;所述压力传感器电性连接警报器;所述警报器设置于PCB电路板18上;所述一号油箱8上设有半导体制冷器9和油冷板式换热器22;通过压力传感器和警报器的设置,可以保证散热时的安全性,通过压力泵、节流阀和温度传感器的设置,可以根据装置内部温度调节吸热散热速度。
进一步的,所述半导体制冷器9包括冷端和热端;所述半导体制冷器9的冷端伸入一号油箱8内部;所述热端温度越低,冷端温度越低;通过一号油箱8、半导体制冷器9、二号油箱10、一号导热铝片11、二号导热铝片12、导热棒17、换热孔15、导热管21、散热铝板20和热辐射铝片19的设置,可以吸收PCB电路板18上中央控制芯片的热量、LED灯7未完全转化为光能的热能和装置内部的热量,并进行散热。
进一步的,所述风冷机构包括换气罩5;所述换气罩5上设有HEPA级滤网和活性炭滤棉网;所述HEPA级滤网和活性炭滤棉网从外到内依次设置;所述散热箱2内部对应换气罩5设有伺服电机;所述伺服电机通过联轴器连接齿轮;所述齿轮通过联轴器连接螺旋桨;所述螺旋桨对应油冷板式换热器22和半导体制冷器9设置;通过换气罩5、伺服电机、齿轮、螺旋桨、HEPA级滤网和活性炭滤棉网设置,可以增加半导体制冷器9和油冷板式换热器22的散热效率,提升装置的散热效果,且防止灰尘进行装置内部造成装置短路。
实施例2
请参阅图3,所述蓄电池23电性连接输出电源;所述储备电池24电性连接太阳能光伏发电板;通过储备电池24可以将太阳能光伏发电板转化的电能存储,防止因为输出电源出现问题,而导致矿灯不亮,并且节省能源。
本发明的工作原理是:通过一号油箱8、半导体制冷器9、二号油箱10、一号导热铝片11、二号导热铝片12、导热棒17、换热孔15、导热管21、散热铝板20和热辐射铝片19的设置,可以吸收PCB电路板18上中央控制芯片的热量、LED灯7未完全转化为光能的热能和装置内部的热量,并进行散热;通过ZS-411辐射热冷却涂层可以提升热传导率,吸收LED灯7的辐射热;通过隔热硅胶套可以防止热量再次散发至装置内部;通过压力传感器和警报器的设置,可以保证散热时的安全性,通过压力泵、节流阀和温度传感器的设置,可以根据装置内部温度调节吸热散热速度;通过换气罩5、伺服电机、齿轮、螺旋桨、HEPA级滤网和活性炭滤棉网设置,可以增加半导体制冷器9和油冷板式换热器22的散热效率,提升装置的散热效果,且防止灰尘进行装置内部造成装置短路;通过储备电池24可以将太阳能光伏发电板转化的电能存储,防止因为输出电源出现问题,而导致矿灯不亮,并且节省能源。综上所述,本发明通风导热散热效果好,能根据情况进行调节散热,节能能源,安全性高,能应对突发状况。
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。
Claims (8)
- 一种具有通风散热结构的LED灯,包括灯箱(1);其特征在于,所述灯箱(1)的底端安装有玻璃灯罩(6);所述灯箱(1)上对应玻璃灯罩(6)设有LED灯(7);所述LED灯(7)固定安装于PCB电路板(18)的底端;所述灯箱(1)的顶部安装有散热箱(2);所述散热箱(2)和灯箱(1)连通形成一个通用腔;所述通用腔内部对应LED灯(7)设有导热散热机构;所述散热箱(2)上对应导热散热机构设有风冷机构;所述散热箱(2)的顶部安装有控制箱(3);所述控制箱(3)上设有控制开关(4);所述控制开关(4)电性连接PCB电路板(18);所述控制箱(3)内部设有蓄电池(23)和储备电池(24);所述控制箱(3)上对应蓄电池(23)设有一号接线座;所述控制箱(3)上对应储备电池(24)设有二号接线座。
- 根据权利要求1所述的具有通风散热结构的LED灯,其特征在于,所述导热散热机构包括热辐射铝片(19);所述热辐射铝片(19)的一端连接玻璃灯罩(6);所述热辐射铝片(19)的另一端连接LED灯(7);所述PCB电路板(18)上设有换热孔(15);所述换热孔(15)上安装有固定座(16);所述固定座(16)上设有导热棒(17);所述导热棒(17)的一端伸入二号油箱(10)内部。
- 根据权利要求2所述的具有通风散热结构的LED灯,其特征在于,所述热辐射铝片(19)的一面涂有ZS-411辐射热冷却涂层;所述热辐射铝片(19)的另一面通过导热管(21)连接散热铝板(20);所述灯箱(1)的材质为导热材料;所述灯箱(1)的外表面设有散热鳍片;所述通用腔内部设有温度传感器;所述散热铝板(20)连接一号导热铝片(11)的一端;所述一号导热铝片(11)的另一端伸入二号油箱(10)内部;所述一号导热铝片(11)、导热管(21)和导热棒(17)的外表面均套接有隔热硅胶套。
- 根据权利要求1所述的具有通风散热结构的LED灯,其特征在于,所述PCB电路板(18)上设有中央控制芯片和远程红外控制模块;所述PCB电路板(18)上对应中央控制芯片设有二号导热铝片(12);所述二号导热铝片(12)的一端通过导热硅脂接触连接中央控制芯片;所述二号导热铝片(12)的另一端伸入二号油箱(10)内部。
- 根据权利要求3所述的具有通风散热结构的LED灯,其特征在于,所述二号油箱(10)通过一号油管(13)和二号油管(14)连通半导体制冷器(9);所述二号油箱(10)和半导体制冷器(9)内部均充满导热油;所述一号油管(13)上设有压力泵和节流阀;所述二号油管(14)上设有压力传感器;所述压力传感器电性连接警报器;所述警报器设置于PCB电路板(18)上;所述一号油箱(8)上设有半导体制冷器(9)和油冷板式换热器(22)。
- 根据权利要求5所述的具有通风散热结构的LED灯,其特征在于,所述半导体制冷器(9)包括冷端和热端;所述半导体制冷器(9)的冷端伸入一号油箱(8)内部。
- 根据权利要求1所述的具有通风散热结构的LED灯,其特征在于,所述风冷机构包括换气罩(5);所述换气罩(5)上设有HEPA级滤网和活性炭滤棉网;所述HEPA级滤网和活性炭滤棉网从外到内依次设置;所述散热箱(2)内部对应换气罩(5)设有伺服电机;所述伺服电机通过联轴器连接齿轮;所述齿轮通过联轴器连接螺旋桨;所述螺旋桨对应油冷板式换热器(22)和半导体制冷器(9)设置。
- 根据权利要求1所述的具有通风散热结构的LED灯,其特征在于,所述蓄电池(23)电性连接输出电源;所述储备电池(24)电性连接太阳能光伏发电板。
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