WO2022011868A1 - Reaction system and method for hydrogenation of anthracene oil - Google Patents

Reaction system and method for hydrogenation of anthracene oil Download PDF

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Publication number
WO2022011868A1
WO2022011868A1 PCT/CN2020/122724 CN2020122724W WO2022011868A1 WO 2022011868 A1 WO2022011868 A1 WO 2022011868A1 CN 2020122724 W CN2020122724 W CN 2020122724W WO 2022011868 A1 WO2022011868 A1 WO 2022011868A1
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oil
reaction
hydrogenation
separation tank
separation
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PCT/CN2020/122724
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French (fr)
Chinese (zh)
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张志炳
周政
张锋
李磊
孟为民
王宝荣
杨高东
罗华勋
杨国强
田洪舟
曹宇
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南京延长反应技术研究院有限公司
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Publication of WO2022011868A1 publication Critical patent/WO2022011868A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/008Details of the reactor or of the particulate material; Processes to increase or to retard the rate of reaction
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G65/00Treatment of hydrocarbon oils by two or more hydrotreatment processes only
    • C10G65/02Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only
    • C10G65/12Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including cracking steps and other hydrotreatment steps
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • C10G2300/202Heteroatoms content, i.e. S, N, O, P

Definitions

  • the invention relates to the field of anthracene oil hydrogenation, in particular to a reaction system and method for anthracene oil hydrogenation.
  • Anthracene oil is a part of coal tar components. The fractions at 280-360 °C are cut from the tar by distillation. It is generally a yellow-green oily liquid. At room temperature, crystals are precipitated. The crystals are yellow and have blue fluorescence. It is soluble in ethanol and ether. Insoluble in water, partially soluble in hot benzene, chlorobenzene and other organic solvents, with strong irritation. It is flammable in case of high temperature and open fire. The main components are anthracene, phenanthrene, fluorene, acenaphthene, carbazole, etc.
  • the hydrogenation process of anthracene oil can effectively achieve desulfurization, unsaturated hydrocarbon saturation, denitrogenation reaction and aromatic hydrocarbon saturation, thereby improving the stability of anthracene oil, reducing the content of sulfur and nitrogen and reducing the content of aromatic hydrocarbons, and obtaining high-quality naphtha and diesel blend ingredients.
  • anthracene oil hydrogenation processes are two-stage hydrogenation processes of hydrorefining, hydrocracking or a combination of the two.
  • the hydrogenation process is easy to operate and easy to industrialize, it has high energy consumption, and the pressure of the hydrogenation reactor is high. High temperature, high temperature, and low production capacity.
  • the first object of the present invention is to provide a reaction system for hydrogenation of anthracene oil, which reduces energy consumption, reduces reaction temperature, and improves reaction yield by combining a hydrogenation reactor and a micro-interface generator. It can improve the utilization rate of raw materials, especially the utilization rate of hydrogen, and at the same time effectively increase the production capacity, thereby improving the quality and yield of products.
  • the second object of the present invention is to provide a reaction method for hydrogenating anthracene oil by adopting the above reaction system.
  • the hydrogenated anthracene oil obtained by the reaction is environmentally friendly, clean and widely used, which improves the applicability of the anthracene oil itself, and is worthy of widespread application. .
  • the invention provides a reaction system for hydrogenation of anthracene oil, comprising: a micro-interface generator and a hydrogenation reactor connected in sequence;
  • Hydrogen and anthracene oil are introduced into the micro-interface generator; a hydrogenation product outlet is provided on the side wall of the hydrogenation reactor, and the product from the hydrogenation product outlet is passed into the first separation tank for separation Hot high fraction gas and hot high fraction oil, the hot high fraction gas goes to the second separation tank to be separated into cold high fraction gas and cold high fraction oil; the hot high fraction oil goes to the third separation tank and goes to the third The separation tank is separated into hot low fraction gas and hot low fraction oil, and after the hot low fraction oil enters the cracking reaction tower for cracking reaction, the obtained cracking reaction product goes to the fractionation tower for fractionation, and the cold high fraction gas, Cold high fraction oil and hot low fraction gas are collected and discharged separately.
  • a micro-interface generator is arranged inside the hydrogenation reactor to disperse and break the incoming hydrogen into micro-bubbles, thereby improving the mass transfer effect.
  • the main function of the anthracene oil is to cooperate with the dispersion and crushing of the gas, which is equivalent to the role of the medium.
  • the micro-interface generator is arranged outside the hydrogenation reactor, but for the cracking reaction tower, the micro-interface generator can also be correspondingly installed, and it is better to be installed outside the cracking reaction tower and Internal, it is equivalent to combining the external and internal micro-interface generators at the same time, and the cracking reaction tower itself is a fixed-bed reactor, so the micro-interface generators inside the cracking reaction tower are preferably in a straight line along the vertical direction. It is arranged between the adjacent fixed beds. This arrangement can ensure that the cracking and hydrogenation effect of the gap between the two fixed beds is better when the hydrocracking reaction is carried out, and the cracking of macromolecular substances is improved.
  • the effect of molecular substances is equivalent to the simultaneous dispersing and crushing and the reaction, which also makes the dispersing and crushing operation more closely related to the reaction. It can be fully broken into micro-bubbles, so that the pulverization effect after entering the reactor will be more sufficient, and the effect of coordination and cooperation will be achieved. Therefore, the setting position of the micro-interface generator is also obtained through practical design, and needs to be based on different The different characteristics of the reaction are specifically designed.
  • the cracking reaction tower is provided with multi-layer catalyst beds, and each catalyst bed is filled with a catalyst; the top of the cracking reaction tower is supplied with hydrogen, and the hydrogen is pre-compressed by a compressor, so that the The hot low fraction oil enters from the top of the cracking reaction tower.
  • the catalyst bed is preferably 4 sections, and the micro-interface generators located inside the cracking reaction tower are preferably 3, and each micro-interface generator is arranged in two adjacent catalyst beds. between.
  • the number of 3 micro-interface generators can already ensure the effect of dispersion and crushing.
  • the micro-interface generator set before the above-mentioned hydrogenation reactor is a pneumatic type. By passing hydrogen and anthracene oil into the micro-interface generator and then dispersing and crushing, the subsequent hydrogenation reaction is strengthened, impurities such as sulfur and nitrogen are removed, and the mass transfer effect is improved. .
  • micro-interface generators inside and outside the above-mentioned cracking reaction tower are pneumatic, and the mass transfer effect is improved by passing hydrogen into the micro-interface generator and then directly contacting with the hot low-separation oil and then breaking into micro-bubbles.
  • micro-interface generator used in the present invention has been embodied in the inventor's prior patents, such as application numbers CN201610641119. Patents of CN205833127U and CN207581700U. In the previous patent CN201610641119.6, the specific product structure and working principle of the micro-bubble generator (that is, the micro-interface generator) were introduced in detail.
  • the body is provided with an inlet communicating with the cavity, the opposite first and second ends of the cavity are open, wherein the cross-sectional area of the cavity is from the middle of the cavity to the first and second ends of the cavity.
  • the second end is reduced; the secondary crushing piece is arranged at at least one of the first end and the second end of the cavity, a part of the secondary crushing piece is arranged in the cavity, and both ends of the secondary crushing piece and the cavity are open An annular channel is formed between the through holes of the micro-bubble generator.
  • the micro-bubble generator also includes an air inlet pipe and a liquid inlet pipe.” From the specific structure disclosed in the application document, we can know that its specific working principle is: the liquid enters the micron tangentially through the liquid inlet pipe.
  • the micro-bubble generator in this patent belongs to the pneumatic micro-interface generation. device.
  • the previous patent 201610641251.7 records that the primary bubble breaker has a circulating liquid inlet, a circulating gas inlet and a gas-liquid mixture outlet, and the secondary bubble breaker communicates the feed port with the gas-liquid mixture outlet, indicating that the bubble breaker is both It needs to be mixed with gas and liquid.
  • the primary bubble breaker mainly uses circulating liquid as power, so in fact, the primary bubble breaker belongs to the hydraulic micro-interface generator, and the secondary bubble breaker is a gas-liquid breaker. The mixture is simultaneously fed into the elliptical rotating ball for rotation, so that the bubbles are broken during the rotation, so the secondary bubble breaker is actually a gas-liquid linkage type micro-interface generator.
  • both hydraulic micro-interface generators and gas-liquid linkage micro-interface generators belong to a specific form of micro-interface generators.
  • the micro-interface generators used in the present invention are not limited to the above-mentioned forms.
  • the specific structure of the bubble breaker described in the prior patent is only one of the forms that the micro-interface generator of the present invention can take.
  • the previous patent 201710766435.0 recorded that "the principle of the bubble breaker is to achieve high-speed jets to achieve gas collision", and also stated that it can be used in micro-interface enhanced reactors to verify the relationship between the bubble breaker and the micro-interface generator.
  • the top of the bubble breaker is the liquid phase inlet, and the side is the gas phase inlet.
  • the liquid phase entering from the top provides the entrainment power, so as to achieve the effect of crushing into ultra-fine bubbles, which can also be seen in the accompanying drawings.
  • the bubble breaker has a conical structure, and the diameter of the upper part is larger than that of the lower part, so that the liquid phase can provide better entrainment power.
  • micro-interface generator Since the micro-interface generator was just developed in the early stage of the previous patent application, it was named as micro-bubble generator (CN201610641119.6), bubble breaker (201710766435.0), etc., and later changed its name to micro-interface generator with continuous technological improvement.
  • the micro-interface generator in the present invention is equivalent to the previous micro-bubble generator, bubble breaker, etc., but the names are different.
  • the micro-interface generator of the present invention belongs to the prior art, although some bubble breakers belong to the type of pneumatic bubble breakers, some belong to the type of hydraulic bubble breakers, and some belong to the type of gas bubble breakers.
  • the type of liquid-linked bubble breaker but the difference between the types is mainly selected according to the specific working conditions.
  • the connection between the micro-interface generator and the reactor and other equipment, including the connection structure and connection position depends on the micro-interface generator. It depends on the structure of the interface generator, which is not limited.
  • the type of the hydrogenation reactor for the hydrogenation reaction is a fixed bed reactor, the catalyst in the fixed bed reactor is fixed on the bed layer, and the catalyst for the hydrogenation reaction is generally a nickel-based catalyst, preferably the catalyst can be a supported catalyst
  • the nickel-based catalyst of the type, or the nickel-based catalyst modified with an alkaline earth metal oxide or a rare earth metal oxide is more preferable, and the carrier is selected as silicon oxide or aluminum oxide.
  • the active components of the catalyst for cracking and hydrogenation are oxides of nickel, cobalt, and molybdenum
  • the carrier is alumina, silicon-alumina oxide or molecular sieve.
  • the function of the hydrogenation reactor is to remove impurities such as sulfur and nitrogen to improve the quality of anthracene oil products.
  • the function of the cracking reaction tower is to process the heavy oil, so that under the action of the catalyst, the macromolecules are cracked into small molecules, and most of the slag can be cracked.
  • the oil is converted into fuel oil, liquefied gas, etc., so as to provide the utilization rate of oil products, and the olefin content in the products will be relatively high.
  • the product from the hydrogenation reactor is separated by the first separation tank, the second separation tank and the third separation tank.
  • the separation tank will adjust the pressurized pressure according to the separated products.
  • the top of the cracking reaction tower enters the cracking and hydrogenation process together with hydrogen.
  • the bottom of the cracking reaction tower is provided with a cracking reaction product outlet for discharging the cracking reaction product
  • the cracking reaction product outlet is connected to a fourth separation tank for oil and gas separation, and the bottom of the fourth separation tank separates The oil phase goes to the fractionation column.
  • the oil phase separated from the bottom of the fourth separation tank goes to the fifth separation tank for further separation, and then the oil phase separated from the bottom of the fifth separation tank goes to the fractionation tower.
  • the gas phase separated from the top of the fourth separation tank is returned to the cracking reaction tower to perform the cracking reaction again.
  • the cold high fraction gas from the top of the second separation tank goes to the fourth separation tank for further separation.
  • the cold high fraction oil from the bottom of the second separation tank goes to the fifth separation tank for further separation.
  • the cracking reaction product from the cracking reaction tower will also undergo different degrees of gas-liquid separation through the fourth separation tank and the fifth separation tank. At the same time, the product in the previous separation tank can also enter the subsequent separation tank for re-separation. Improve the separation effect.
  • the fractionation tower is provided with multi-layer trays, the trays are filled with packings that contribute to the effect of fractionation, and the overhead gas from the top of the fractionation tower is discharged through a pipeline, and the The tail oil from the bottom of the column is discharged through the pipeline, and the different fractions from the middle part of the column section of the fractionation column are collected separately.
  • the function of the fractionation column is to collect different fractions for corresponding applications according to different purposes.
  • the fractions in the middle column section are fuel oil, naphtha and liquefied gas.
  • the present invention also provides a reaction method of an anthracene oil hydrogenation reaction system, comprising:
  • the anthracene oil and hydrogen mixed micro-interface are dispersed and broken, and then hydrogenation reaction is carried out, and then separation, hydrocracking, gas-liquid separation and fractionation are carried out.
  • the pressure of the hydrogenation reaction is 8-10MPa, and the temperature of the hydrogenation reaction is 220-230°C;
  • the pressure of the hydrocracking is 8-10MPa, and the temperature is 220-230°C.
  • the hydrogenation reaction and the cracking hydrogenation reaction both reduce the energy consumption, simultaneously improve the reaction effect, and improve the utilization rate of raw materials, especially the utilization rate of hydrogen.
  • the oil product obtained by the hydrogenation reaction of the anthracene oil of the invention has good quality and high yield, and the desulfurization rate can reach 99.95%.
  • the anthracene oil hydrogenation reaction method of the invention has low reaction temperature, greatly reduced pressure and high liquid hourly space velocity, which is equivalent to increasing the production capacity, and the final desulfurization rate is close to 100%, which is nearly 1 percentage point higher than the previous one.
  • reaction system of anthracene oil hydrogenation of the present invention reduces energy consumption, reduces reaction temperature, improves reaction yield, and improves the utilization rate of raw materials by combining hydrogenation reactor and micro-interface generator;
  • reaction system of anthracene oil hydrogenation of the present invention is most favorable for improving mass transfer effect by setting the micro-interface generator at a specific position;
  • the reaction method for hydrogenating anthracene oil of the present invention has low reaction temperature, greatly reduced pressure and high liquid hourly space velocity, which is equivalent to increasing the production capacity, and the final desulfurization rate is close to 100%, which is nearly 1 percentage point higher than before.
  • FIG. 1 is a schematic structural diagram of a reaction system for hydrogenation of anthracene oil provided in an embodiment of the present invention.
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • installed should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • FIG. 1 it is a reaction system for hydrogenation of anthracene oil according to an embodiment of the present invention, which mainly includes a micro-interface generator 20, a hydrogenation reactor 50 and a cracking reaction tower 80;
  • Hydrogen and anthracene oil are simultaneously introduced into the micro-interface generator 20, the anthracene oil is transported from the anthracene oil storage tank 30, and the hydrogen is transported from the hydrogen storage tank 10 to be preheated by the hydrogen preheater 40 and then passed into the micro-interface generator 20.
  • the micro-interface generator 20 after the hydrogen is dispersed and broken into small molecules, the mixture of anthracene oil and hydrogen after the dispersed and broken treatment is jointly transported to the hydrogenation reactor 50 for hydrogenation reaction;
  • the oil after hydrodesulfurization and denitrification comes out of the hydrogenation reactor 50 and is first separated into hot high fraction gas and hot high fraction oil through the first separation tank 60 , and then the hot high fraction gas continues to pass through the second separation tank 70 for separation , separated into cold high fraction gas and cold high fraction oil, the cold high fraction gas at the top of the second separation tank 70 goes to the subsequent fourth separation tank 90 for further separation, and the cold high fraction oil at the bottom of the second separation tank 70 is directly Go to the subsequent fifth separation tank 120 for further separation, the hot high-resolution oil from the first separation tank 60 is separated through the third separation tank 110, and the hot low-resolution oil from the bottom of the third separation tank 110 is separated from the cracking reaction.
  • the top of column 80 enters for hydrocatalytic cracking.
  • the top of the cracking reaction tower 80 is fed with hydrogen, one part is new hydrogen, and the other part is the gas phase returned from the top of the fourth separation tank 90, which is first compressed by the compressor and then fed into the cracking reaction tower 80, so that the hydrogen and heat
  • the low fraction oil enters into the cracking reaction tower 80 from the top, so as to carry out the cracking catalytic reaction.
  • the cracking reaction tower 80 is provided with multi-layer catalyst beds 801, preferably four catalyst beds 801, and each catalyst bed 801 is filled with catalysts. In order to improve the mass transfer effect, the top of the cracking reaction tower 80 is fed.
  • a micro-interface generator 20 is provided at the mouth and between the adjacent catalyst beds 801 in the cracking reaction tower 80.
  • the type of the micro-interface generator 20 is the same as the type of the micro-interface generator 20 set before the hydrogenation reactor 50. It is consistent, and the micro-interface generators 20 of the pneumatic type are selected, and the mass transfer effect of the whole reaction is improved by the synergistic effect of the micro-interface generators 20 arranged in different positions.
  • a cracking reaction product outlet 802 for discharging the cracking reaction product is provided at the bottom of the cracking reactor, and the material from the cracking reaction product outlet 802 goes to the fourth separation tank 90 for oil and gas separation, The oil phase separated from the bottom of the fourth separation tank 90 goes to the fifth separation tank 120 for further separation. The gas phase separated from the top of the fourth separation tank 90 is returned to the cracking reaction tower 80 and reused as a raw material for the cracking reaction.
  • the gas phase exiting from the top of the fifth separation tank 120 is directly discharged, and the oil phase exiting from the bottom of the fifth separation tank 120 goes to the fractionation tower 100 for fractionation.
  • the fillers that help the fractionation effect commonly used fillers can be Raschig rings, Pall rings, etc.
  • the overhead gas from the top of the tower is discharged through the pipeline
  • the tail oil from the bottom of the fractionation tower 100 is discharged through the pipeline
  • the different fractions from the middle of the column section of the fractionation tower 100 are collected separately, and the different fractions Mainly for liquefied gas, naphtha, fuel oil and so on.
  • micro-interface generators 20 can also be added, and the installation position is not limited.
  • the side walls of the micro-interface generators 20 are arranged opposite to each other, so as to realize the hedge of the micro-bubbles coming out of the outlet of the micro-interface generator 20 .
  • the type of the hydrogenation reactor 50 can be not only a fixed-bed reactor, but also other types such as a ebullated-bed reactor.
  • the way of feeding and discharging materials is not limited, and can be fed from below.
  • the top discharging method can also be used for the top feeding and the bottom discharging method, but the method of side feeding and top discharging is more preferable.
  • Hydrogen and anthracene oil are first subjected to hydrogenation reaction in hydrogenation reactor 50. Before the hydrogenation reaction, hydrogen and anthracene oil are first introduced into the micro-interface to generate After the dispersion and crushing in the vessel 20, the gas forms micro-bubbles, which is more conducive to the efficient reaction.
  • the reaction product is separated by the separation tank and then goes to the cracking reaction tower 80 for catalytic cracking reaction. After the cracking reaction product comes out After separation, it goes to the fractionation tower 100 for fractionation to obtain the final product.
  • the pressure of the above hydrogenation reaction is 8-10MPa, and the temperature of the hydrogenation reaction is 220-230°C.
  • the pressure of cracking and hydrogenation is 8-10MPa, and the temperature is 220-230°C.
  • the removal rate of desulfurization can reach 99.95%, which is increased by nearly 1 percentage point compared with the previous hydrogenation reaction process.
  • the reaction system for hydrogenation of anthracene oil of the present invention has fewer equipment components, small footprint, low energy consumption, low cost, high safety, and controllable reaction. , the raw material conversion rate is high, which is equivalent to providing a reaction system with stronger operability for the field of anthracene oil hydrogenation, which is worthy of widespread application.

Abstract

A reaction system and method for the hydrogenation of an anthracene oil. The reaction system comprises: a micro-interface generator (20) and a hydrogenation reactor (50) which are connected in sequence. Hydrogen and an anthracene oil are introduced into the micro-interface generator (20); and the side wall of the hydrogenation reactor (50) is provided with a hydrogenation product outlet, the product coming out of the hydrogenation product outlet is introduced to a first separation tank (60) for the separation of a hot high molecular weight gas and a hot high molecular weight oil, the hot high molecular weight gas enters a second separation tank (70) and is separated into a cold high molecular weight gas and a cold high molecular weight oil, the hot high molecular weight oil enters a third separation tank (110) and is separated into a hot low-molecular weight gas and a hot low molecular weight oil, the hot low-molecular weight oil enters a cracking reactor (80) for a cracking reaction, and the resulting cracking reaction products then enter a fractionation tower for fractionation. By being combined with the micro-interface generator (20), the reaction system reduces the energy consumption, reduces the reaction temperature, improves the reaction yield, improves the utilization rate of raw materials, particularly improves the utilization rate of hydrogen, and also effectively improves the productivity.

Description

一种蒽油加氢的反应系统及方法A kind of reaction system and method for hydrogenation of anthracene oil 技术领域technical field
本发明涉及蒽油加氢领域,具体而言,涉及一种蒽油加氢的反应系统及方法。The invention relates to the field of anthracene oil hydrogenation, in particular to a reaction system and method for anthracene oil hydrogenation.
背景技术Background technique
蒽油是煤焦油组分的一部分,通过蒸馏焦油切取280~360℃的馏分,一般为黄绿色油状液体,室温下有结晶析出,结晶为黄色、有蓝色荧光,能溶于乙醇和乙醚,不溶于水,部分溶于热苯、氯苯等有机溶剂,有强烈刺激性。遇高温明火可燃,主要组成物有蒽、菲、芴、苊、咔唑等。Anthracene oil is a part of coal tar components. The fractions at 280-360 °C are cut from the tar by distillation. It is generally a yellow-green oily liquid. At room temperature, crystals are precipitated. The crystals are yellow and have blue fluorescence. It is soluble in ethanol and ether. Insoluble in water, partially soluble in hot benzene, chlorobenzene and other organic solvents, with strong irritation. It is flammable in case of high temperature and open fire. The main components are anthracene, phenanthrene, fluorene, acenaphthene, carbazole, etc.
通过采用蒽油加氢工艺可有效实现脱硫、不饱和烃饱和化、脱氮反应以及芳烃饱和化,从而改善蒽油的安定性、降低硫氮含量和降低芳烃含量,获得高品质的石脑油和柴油调和成分。The hydrogenation process of anthracene oil can effectively achieve desulfurization, unsaturated hydrocarbon saturation, denitrogenation reaction and aromatic hydrocarbon saturation, thereby improving the stability of anthracene oil, reducing the content of sulfur and nitrogen and reducing the content of aromatic hydrocarbons, and obtaining high-quality naphtha and diesel blend ingredients.
目前,大多蒽油加氢工艺均是采用加氢精制、加氢裂化或者两者的结合两段加氢工艺,虽然加氢过程操作方便,容易产业化,但是能耗高,加氢反应器压力高、温度高,产能也比较低。At present, most of the anthracene oil hydrogenation processes are two-stage hydrogenation processes of hydrorefining, hydrocracking or a combination of the two. Although the hydrogenation process is easy to operate and easy to industrialize, it has high energy consumption, and the pressure of the hydrogenation reactor is high. High temperature, high temperature, and low production capacity.
有鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容SUMMARY OF THE INVENTION
本发明的第一目的在于提供一种蒽油加氢的反应系统,该反应系统通过将加氢反应器与微界面发生器进行组合后,降低了能耗,降低了反应温度,提高了反应产率,提高了原料的利用率,尤其是提高氢气的利用率,同时有效的提高了产能,进而提高了产品的品质以及收率,此外也起到了节省设备成本,节约设备占地面积的作用。The first object of the present invention is to provide a reaction system for hydrogenation of anthracene oil, which reduces energy consumption, reduces reaction temperature, and improves reaction yield by combining a hydrogenation reactor and a micro-interface generator. It can improve the utilization rate of raw materials, especially the utilization rate of hydrogen, and at the same time effectively increase the production capacity, thereby improving the quality and yield of products.
本发明的第二目的在于提供一种采用上述反应系统进行蒽油加氢的反应方法,反应得到的加氢蒽油环保、清洁,应用广泛,提高了蒽油本身的适用面,值得广泛推广应用。The second object of the present invention is to provide a reaction method for hydrogenating anthracene oil by adopting the above reaction system. The hydrogenated anthracene oil obtained by the reaction is environmentally friendly, clean and widely used, which improves the applicability of the anthracene oil itself, and is worthy of widespread application. .
为了实现本发明的上述目的,特采用以下技术方案:In order to realize the above-mentioned purpose of the present invention, the following technical solutions are specially adopted:
本发明提供了一种蒽油加氢的反应系统,包括:依次连接的微界面发生器、加氢反应器;The invention provides a reaction system for hydrogenation of anthracene oil, comprising: a micro-interface generator and a hydrogenation reactor connected in sequence;
所述微界面发生器内通入氢气与蒽油;所述加氢反应器的侧壁设置有加氢产物出口,从所述加氢产物出口出来的产物通入第一分离罐以用于分离热高分气和热高分油,所述热高分气去往第二分离罐分离成冷高分气和冷高分油;所述热高分油去往第三分离罐去往第三分离罐分离成热低分气和热低分油,所述热低分油进入裂化反应塔进行裂化反应后,得到的所述裂化反应产物去往分馏塔进行分馏,所述冷高分气、冷高分油以及热低分气分别收集排出。Hydrogen and anthracene oil are introduced into the micro-interface generator; a hydrogenation product outlet is provided on the side wall of the hydrogenation reactor, and the product from the hydrogenation product outlet is passed into the first separation tank for separation Hot high fraction gas and hot high fraction oil, the hot high fraction gas goes to the second separation tank to be separated into cold high fraction gas and cold high fraction oil; the hot high fraction oil goes to the third separation tank and goes to the third The separation tank is separated into hot low fraction gas and hot low fraction oil, and after the hot low fraction oil enters the cracking reaction tower for cracking reaction, the obtained cracking reaction product goes to the fractionation tower for fractionation, and the cold high fraction gas, Cold high fraction oil and hot low fraction gas are collected and discharged separately.
本发明的蒽油加氢的反应系统,通过在加氢反应器内部设置有微界面发生器,将进入的氢气进行分散破碎成微气泡,从而提高传质效果,在微界面发生器内部通入的蒽油主要作用是配合气体的分散破碎,相当于介质的作用。In the reaction system for hydrogenation of anthracene oil of the present invention, a micro-interface generator is arranged inside the hydrogenation reactor to disperse and break the incoming hydrogen into micro-bubbles, thereby improving the mass transfer effect. The main function of the anthracene oil is to cooperate with the dispersion and crushing of the gas, which is equivalent to the role of the medium.
并且,该微界面发生器相对于加氢反应器是设置在其外部,但是对于裂化反应塔来说,也可以相应的设置微界面发生器,并且其最好同时设置在裂化反应塔的外部以及内部,相当于将外部以及内部的微界面发生器同时结合应用,并且裂化反应塔本身为固定床反应器,因此在裂化反应塔内部的微界面发生器是最好沿垂直方向呈一条直线依次均匀设置在相邻所述固定床层之间,这样的设置方式可以在加氢裂化反应进行的同时,以保证两个固定床层间隙的裂化加氢效果更佳,提高了大分子物质裂化为小分子物质的效果,相当于分散破碎与反应同时进行,也使得分散破碎操作与反应的进行联系更加紧密,并且通过设置在裂化反应塔顶部外侧的微界面发生器的作用,使得进料在源头上就能够实现充分破碎成微米气泡,这样进到反应器内部后的粉碎效果就会更加充分,起 到了协同配合的效果,因此微界面发生器的设置位置也是经过实践设计所得到的,需要根据不同反应的不同特点进行特定的设计。In addition, the micro-interface generator is arranged outside the hydrogenation reactor, but for the cracking reaction tower, the micro-interface generator can also be correspondingly installed, and it is better to be installed outside the cracking reaction tower and Internal, it is equivalent to combining the external and internal micro-interface generators at the same time, and the cracking reaction tower itself is a fixed-bed reactor, so the micro-interface generators inside the cracking reaction tower are preferably in a straight line along the vertical direction. It is arranged between the adjacent fixed beds. This arrangement can ensure that the cracking and hydrogenation effect of the gap between the two fixed beds is better when the hydrocracking reaction is carried out, and the cracking of macromolecular substances is improved. The effect of molecular substances is equivalent to the simultaneous dispersing and crushing and the reaction, which also makes the dispersing and crushing operation more closely related to the reaction. It can be fully broken into micro-bubbles, so that the pulverization effect after entering the reactor will be more sufficient, and the effect of coordination and cooperation will be achieved. Therefore, the setting position of the micro-interface generator is also obtained through practical design, and needs to be based on different The different characteristics of the reaction are specifically designed.
优选地,所述裂化反应塔内设置有多层催化剂床层,每个所述催化剂床层上装填有催化剂;所述裂化反应塔的顶部通入氢气,所述氢气预先通过压缩机压缩,所述热低分油从所述裂化反应塔的顶部进入。Preferably, the cracking reaction tower is provided with multi-layer catalyst beds, and each catalyst bed is filled with a catalyst; the top of the cracking reaction tower is supplied with hydrogen, and the hydrogen is pre-compressed by a compressor, so that the The hot low fraction oil enters from the top of the cracking reaction tower.
更优选地,所述催化剂床层最好为4段,位于所述裂化反应塔内部的所述微界面发生器最好为3个,每个微界面发生器设置在相邻两段催化剂床层之间。3个微界面发生器的数量已经可以保证分散破碎的效果。More preferably, the catalyst bed is preferably 4 sections, and the micro-interface generators located inside the cracking reaction tower are preferably 3, and each micro-interface generator is arranged in two adjacent catalyst beds. between. The number of 3 micro-interface generators can already ensure the effect of dispersion and crushing.
上述加氢反应器之前设置的微界面发生器为气动式,通过将氢气与蒽油通入微界面发生器后分散破碎,以加强后续加氢反应,脱除硫、氮等杂质,提高传质效果。The micro-interface generator set before the above-mentioned hydrogenation reactor is a pneumatic type. By passing hydrogen and anthracene oil into the micro-interface generator and then dispersing and crushing, the subsequent hydrogenation reaction is strengthened, impurities such as sulfur and nitrogen are removed, and the mass transfer effect is improved. .
上述裂化反应塔内部以及外部的微界面发生器为气动式,通过将氢气通入微界面发生器后与热低分油直接触后破碎形成微气泡的方式,提高传质效果。The micro-interface generators inside and outside the above-mentioned cracking reaction tower are pneumatic, and the mass transfer effect is improved by passing hydrogen into the micro-interface generator and then directly contacting with the hot low-separation oil and then breaking into micro-bubbles.
本领域所属技术人员可以理解的是,本发明所采用的微界面发生器在本发明人在先专利中已有体现,如申请号CN201610641119.6、201610641251.7、CN201710766435.0、CN106187660、CN105903425A、CN109437390A、CN205833127U及CN207581700U的专利。在先专利CN201610641119.6中详细介绍了微米气泡发生器(即微界面发生器)的具体产品结构和工作原理,该申请文件中记载了“微米气泡发生器包括本体和二次破碎件、本体内具有空腔,本体上设有与空腔连通的进口,空腔的相对的第一端和第二端均敞开,其中空腔的横截面积从空腔的中部向空腔的第一端和第二端减小;二次破碎件设在空腔的第一端和第二端中的至少一个处,二次破碎件的一部分设在空腔内,二次破碎件与空腔两端敞开的通孔之间形成一个环形通道。微米气泡发生器还包括进气管和进液管。”从该申请文件中公开的具体结构可以知晓其具体工作原理为:液体通过进液管切向进入微米气泡发生器内,超高速旋转并切割气体,使气体气泡破碎成微米级别的微气泡,从而提高液相与气相之间的传质面积,而 且该专利中的微米气泡发生器属于气动式微界面发生器。Those skilled in the art can understand that the micro-interface generator used in the present invention has been embodied in the inventor's prior patents, such as application numbers CN201610641119. Patents of CN205833127U and CN207581700U. In the previous patent CN201610641119.6, the specific product structure and working principle of the micro-bubble generator (that is, the micro-interface generator) were introduced in detail. There is a cavity, the body is provided with an inlet communicating with the cavity, the opposite first and second ends of the cavity are open, wherein the cross-sectional area of the cavity is from the middle of the cavity to the first and second ends of the cavity. The second end is reduced; the secondary crushing piece is arranged at at least one of the first end and the second end of the cavity, a part of the secondary crushing piece is arranged in the cavity, and both ends of the secondary crushing piece and the cavity are open An annular channel is formed between the through holes of the micro-bubble generator. The micro-bubble generator also includes an air inlet pipe and a liquid inlet pipe." From the specific structure disclosed in the application document, we can know that its specific working principle is: the liquid enters the micron tangentially through the liquid inlet pipe. In the bubble generator, ultra-high-speed rotation and cutting of the gas make the gas bubbles break into micro-bubbles at the micron level, thereby increasing the mass transfer area between the liquid phase and the gas phase, and the micro-bubble generator in this patent belongs to the pneumatic micro-interface generation. device.
另外,在先专利201610641251.7中有记载一次气泡破碎器具有循环液进口、循环气进口和气液混合物出口,二次气泡破碎器则是将进料口与气液混合物出口连通,说明气泡破碎器都是需要气液混合进入,另外从后面的附图中可知,一次气泡破碎器主要是利用循环液作为动力,所以其实一次气泡破碎器属于液动式微界面发生器,二次气泡破碎器是将气液混合物同时通入到椭圆形的旋转球中进行旋转,从而在旋转的过程中实现气泡破碎,所以二次气泡破碎器实际上是属于气液联动式微界面发生器。其实,无论是液动式微界面发生器,还是气液联动式微界面发生器,都属于微界面发生器的一种具体形式,然而本发明所采用的微界面发生器并不局限于上述几种形式,在先专利中所记载的气泡破碎器的具体结构只是本发明微界面发生器可采用的其中一种形式而已。此外,在先专利201710766435.0中记载到“气泡破碎器的原理就是高速射流以达到气体相互碰撞”,并且也阐述了其可以用于微界面强化反应器,验证本身气泡破碎器与微界面发生器之间的关联性;而且在先专利CN106187660中对于气泡破碎器的具体结构也有相关的记载,具体见说明书中第[0031]-[0041]段,以及附图部分,其对气泡破碎器S-2的具体工作原理有详细的阐述,气泡破碎器顶部是液相进口,侧面是气相进口,通过从顶部进来的液相提供卷吸动力,从而达到粉碎成超细气泡的效果,附图中也可见气泡破碎器呈锥形的结构,上部的直径比下部的直径要大,也是为了液相能够更好的提供卷吸动力。由于在先专利申请的初期,微界面发生器才刚研发出来,所以早期命名为微米气泡发生器(CN201610641119.6)、气泡破碎器(201710766435.0)等,随着不断技术改进,后期更名为微界面发生器,现在本发明中的微界面发生器相当于之前的微米气泡发生器、气泡破碎器等,只是名称不一样。In addition, the previous patent 201610641251.7 records that the primary bubble breaker has a circulating liquid inlet, a circulating gas inlet and a gas-liquid mixture outlet, and the secondary bubble breaker communicates the feed port with the gas-liquid mixture outlet, indicating that the bubble breaker is both It needs to be mixed with gas and liquid. In addition, it can be seen from the following drawings that the primary bubble breaker mainly uses circulating liquid as power, so in fact, the primary bubble breaker belongs to the hydraulic micro-interface generator, and the secondary bubble breaker is a gas-liquid breaker. The mixture is simultaneously fed into the elliptical rotating ball for rotation, so that the bubbles are broken during the rotation, so the secondary bubble breaker is actually a gas-liquid linkage type micro-interface generator. In fact, both hydraulic micro-interface generators and gas-liquid linkage micro-interface generators belong to a specific form of micro-interface generators. However, the micro-interface generators used in the present invention are not limited to the above-mentioned forms. , the specific structure of the bubble breaker described in the prior patent is only one of the forms that the micro-interface generator of the present invention can take. In addition, the previous patent 201710766435.0 recorded that "the principle of the bubble breaker is to achieve high-speed jets to achieve gas collision", and also stated that it can be used in micro-interface enhanced reactors to verify the relationship between the bubble breaker and the micro-interface generator. and the prior patent CN106187660 also has related records for the specific structure of the bubble breaker, see the specific description in paragraphs [0031]-[0041], and the accompanying drawings, which are related to the bubble breaker S-2 The specific working principle of the bubble breaker is explained in detail. The top of the bubble breaker is the liquid phase inlet, and the side is the gas phase inlet. The liquid phase entering from the top provides the entrainment power, so as to achieve the effect of crushing into ultra-fine bubbles, which can also be seen in the accompanying drawings. The bubble breaker has a conical structure, and the diameter of the upper part is larger than that of the lower part, so that the liquid phase can provide better entrainment power. Since the micro-interface generator was just developed in the early stage of the previous patent application, it was named as micro-bubble generator (CN201610641119.6), bubble breaker (201710766435.0), etc., and later changed its name to micro-interface generator with continuous technological improvement. The micro-interface generator in the present invention is equivalent to the previous micro-bubble generator, bubble breaker, etc., but the names are different.
综上所述,本发明的微界面发生器属于现有技术,虽然有的气泡破碎器属于气动式气泡破碎器类型,有的气泡破碎器属于液动式气泡破碎器类型,还有的属于气液联动式气泡破碎器类型,但是类型之间的差别主要是根据具体工况 的不同进行选择,另外关于微界面发生器与反应器、以及其他设备的连接,包括连接结构、连接位置,根据微界面发生器的结构而定,此不作限定。To sum up, the micro-interface generator of the present invention belongs to the prior art, although some bubble breakers belong to the type of pneumatic bubble breakers, some belong to the type of hydraulic bubble breakers, and some belong to the type of gas bubble breakers. The type of liquid-linked bubble breaker, but the difference between the types is mainly selected according to the specific working conditions. In addition, the connection between the micro-interface generator and the reactor and other equipment, including the connection structure and connection position, depends on the micro-interface generator. It depends on the structure of the interface generator, which is not limited.
优选地,进行加氢反应的加氢反应器的类型为固定床反应釜,固定床反应釜内催化剂固定在床层上,加氢反应的催化剂一般采用的镍基催化剂,优选地催化剂可以为负载型的镍基催化剂,或者采用碱土金属氧化物或稀土金属氧化物改性过的镍基催化剂更优,载体选择为氧化硅或者氧化铝。Preferably, the type of the hydrogenation reactor for the hydrogenation reaction is a fixed bed reactor, the catalyst in the fixed bed reactor is fixed on the bed layer, and the catalyst for the hydrogenation reaction is generally a nickel-based catalyst, preferably the catalyst can be a supported catalyst The nickel-based catalyst of the type, or the nickel-based catalyst modified with an alkaline earth metal oxide or a rare earth metal oxide is more preferable, and the carrier is selected as silicon oxide or aluminum oxide.
优选地,进行裂化加氢反应催化剂的活性成分为镍、钴、钼的氧化物,载体为氧化铝、硅铝氧化物或分子筛。Preferably, the active components of the catalyst for cracking and hydrogenation are oxides of nickel, cobalt, and molybdenum, and the carrier is alumina, silicon-alumina oxide or molecular sieve.
加氢反应器的作用在于脱除硫、氮等杂质,提高蒽油产品的质量,裂化反应塔的作用在于加工重油,使其在催化剂作用下,大分子裂化成小分子,可以将大部分渣油转化成为燃料油、液化气等,从而提供油品的利用率,产品中的烯烃含量也会比较高。The function of the hydrogenation reactor is to remove impurities such as sulfur and nitrogen to improve the quality of anthracene oil products. The function of the cracking reaction tower is to process the heavy oil, so that under the action of the catalyst, the macromolecules are cracked into small molecules, and most of the slag can be cracked. The oil is converted into fuel oil, liquefied gas, etc., so as to provide the utilization rate of oil products, and the olefin content in the products will be relatively high.
从加氢反应器出来的产物经过第一分离罐、第二分离罐以及第三分离罐的分离,分离罐根据分离的产品不同会调整加压的压力,分离出的热低分油从所述裂化反应塔的顶部进入与氢气共同进行裂化加氢,通过将加氢反应与加氢裂化循环并联的方式,提高了加氢效果,也相应的提高了反应深度。The product from the hydrogenation reactor is separated by the first separation tank, the second separation tank and the third separation tank. The separation tank will adjust the pressurized pressure according to the separated products. The top of the cracking reaction tower enters the cracking and hydrogenation process together with hydrogen. By connecting the hydrogenation reaction and the hydrocracking cycle in parallel, the hydrogenation effect is improved, and the reaction depth is also increased accordingly.
优选地,所述裂化反应塔的底部设置有用于将所述裂化反应产物排出的裂化反应产物出口,所述裂化反应产物出口连接用于油气分离的第四分离罐,第四分离罐底部分离出的油相去往所述分馏塔。Preferably, the bottom of the cracking reaction tower is provided with a cracking reaction product outlet for discharging the cracking reaction product, the cracking reaction product outlet is connected to a fourth separation tank for oil and gas separation, and the bottom of the fourth separation tank separates The oil phase goes to the fractionation column.
优选地,所述第四分离罐底部分离出的油相去往第五分离罐进一步分离后,从所述第五分离罐底部分离出的油相再去往所述分馏塔。Preferably, the oil phase separated from the bottom of the fourth separation tank goes to the fifth separation tank for further separation, and then the oil phase separated from the bottom of the fifth separation tank goes to the fractionation tower.
优选地,第四分离罐的顶部分离出的气相返回所述裂化反应塔重新进行裂化反应。Preferably, the gas phase separated from the top of the fourth separation tank is returned to the cracking reaction tower to perform the cracking reaction again.
优选地,从所述第二分离罐顶部出来的冷高分气去往所述第四分离罐进行继续分离。Preferably, the cold high fraction gas from the top of the second separation tank goes to the fourth separation tank for further separation.
优选地,从所述第二分离罐底部出来的冷高分油去往所述第五分离罐进行 继续分离。Preferably, the cold high fraction oil from the bottom of the second separation tank goes to the fifth separation tank for further separation.
从裂化反应塔出来的裂化反应产物同样会通过第四分离罐以及第五分离罐进行不同程度的气液分离,同时前面分离罐中的产物也可以进入到后续的分离罐中进行再分离,以提高分离效果。The cracking reaction product from the cracking reaction tower will also undergo different degrees of gas-liquid separation through the fourth separation tank and the fifth separation tank. At the same time, the product in the previous separation tank can also enter the subsequent separation tank for re-separation. Improve the separation effect.
优选地,所述分馏塔内设置有多层塔板,所述塔板内装填有助于分馏效果的填料,从所述分馏塔的塔顶出来的塔顶气通过管道排出,从所述分馏塔底部出来的尾油通过管道排出,从所述分馏塔的塔段中间部位出来的不同馏分分别收集。分馏塔的作用在于根据不同的用途收集不同的馏分进行相应的应用。中间塔段的馏分为燃料油、石脑油以及液化气等成分。Preferably, the fractionation tower is provided with multi-layer trays, the trays are filled with packings that contribute to the effect of fractionation, and the overhead gas from the top of the fractionation tower is discharged through a pipeline, and the The tail oil from the bottom of the column is discharged through the pipeline, and the different fractions from the middle part of the column section of the fractionation column are collected separately. The function of the fractionation column is to collect different fractions for corresponding applications according to different purposes. The fractions in the middle column section are fuel oil, naphtha and liquefied gas.
本发明还提供了一种蒽油加氢反应系统的反应方法,包括:The present invention also provides a reaction method of an anthracene oil hydrogenation reaction system, comprising:
将蒽油与氢气混合微界面分散破碎后进行加氢反应,再进行分离、加氢裂化后,气液分离以及分馏。The anthracene oil and hydrogen mixed micro-interface are dispersed and broken, and then hydrogenation reaction is carried out, and then separation, hydrocracking, gas-liquid separation and fractionation are carried out.
优选地,所述加氢反应的压力8-10MPa,所述加氢反应的温度为220-230℃;Preferably, the pressure of the hydrogenation reaction is 8-10MPa, and the temperature of the hydrogenation reaction is 220-230°C;
优选地,所述加氢裂化的压力8-10MPa,温度为220-230℃。Preferably, the pressure of the hydrocracking is 8-10MPa, and the temperature is 220-230°C.
上述反应方法中,加氢反应与裂化加氢反应较以往的反应相比,均降低了能耗,并同时提高了反应效果,提高了原料利用率,尤其是氢气的利用率。In the above reaction method, compared with the previous reaction, the hydrogenation reaction and the cracking hydrogenation reaction both reduce the energy consumption, simultaneously improve the reaction effect, and improve the utilization rate of raw materials, especially the utilization rate of hydrogen.
采用本发明蒽油加氢反应得到的油品品质好、收率高,脱硫率可以达到99.95%。The oil product obtained by the hydrogenation reaction of the anthracene oil of the invention has good quality and high yield, and the desulfurization rate can reach 99.95%.
本发明的蒽油加氢的反应方法反应温度低、压力大幅度下降,液时空速高,相当于提高了产能,最终的脱硫率接近100%,较以往提高了近1个百分点。The anthracene oil hydrogenation reaction method of the invention has low reaction temperature, greatly reduced pressure and high liquid hourly space velocity, which is equivalent to increasing the production capacity, and the final desulfurization rate is close to 100%, which is nearly 1 percentage point higher than the previous one.
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明蒽油加氢的反应系统通过将加氢反应器与微界面发生器进行组合后,降低了能耗,降低了反应温度,提高了反应产率,提高了原料的利用率;(1) the reaction system of anthracene oil hydrogenation of the present invention reduces energy consumption, reduces reaction temperature, improves reaction yield, and improves the utilization rate of raw materials by combining hydrogenation reactor and micro-interface generator;
(2)本发明的蒽油加氢的反应系统通过将微界面发生器设置在特定的位 置,从而对于提高传质效果是最为有利的;(2) the reaction system of anthracene oil hydrogenation of the present invention is most favorable for improving mass transfer effect by setting the micro-interface generator at a specific position;
(3)本发明的蒽油加氢的反应方法反应温度低、压力大幅度下降,液时空速高,相当于提高了产能,最终的脱硫率接近100%,较以往提高了近1个百分点。(3) The reaction method for hydrogenating anthracene oil of the present invention has low reaction temperature, greatly reduced pressure and high liquid hourly space velocity, which is equivalent to increasing the production capacity, and the final desulfurization rate is close to 100%, which is nearly 1 percentage point higher than before.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are for the purpose of illustrating preferred embodiments only and are not to be considered limiting of the invention. Also, the same components are denoted by the same reference numerals throughout the drawings. In the attached image:
图1为本发明实施例提供的蒽油加氢的反应系统的结构示意图。1 is a schematic structural diagram of a reaction system for hydrogenation of anthracene oil provided in an embodiment of the present invention.
附图说明:Description of drawings:
10-储氢罐;                    20-微界面发生器;10-hydrogen storage tank; 20-micro interface generator;
30-蒽油储罐;                  40-氢气预热器;30-anthracene oil storage tank; 40-hydrogen preheater;
50-加氢反应器;                60-第一分离罐;50-hydrogenation reactor; 60-first separation tank;
70-第二分离罐;                80-裂化反应塔;70-the second separation tank; 80-cracking reaction tower;
90-第四分离罐;                100-分馏塔;90-the fourth separation tank; 100-fractionation tower;
110-第三分离罐;               120-第五分离罐;110-the third separation tank; 120-the fifth separation tank;
801-催化剂床层;               802-裂化反应产物出口;801-catalyst bed; 802-cracking reaction product outlet;
1001-塔板。1001 - Tray.
具体实施方式detailed description
下面将结合附图和具体实施方式对本发明的技术方案进行清楚、完整地描述,但是本领域技术人员将会理解,下列所描述的实施例是本发明一部分实施 例,而不是全部的实施例,仅用于说明本发明,而不应视为限制本发明的范围。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings and specific embodiments, but those skilled in the art will understand that the embodiments described below are part of the embodiments of the present invention, rather than all of the embodiments, It is only used to illustrate the present invention and should not be construed as limiting the scope of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. If the specific conditions are not indicated in the examples, it is carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used without the manufacturer's indication are conventional products that can be purchased from the market.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
为了更加清晰的对本发明中的技术方案进行阐述,下面以具体实施例的形式进行说明。In order to illustrate the technical solutions of the present invention more clearly, the following descriptions are given in the form of specific embodiments.
实施例Example
参阅图1所示,为本发明实施例的蒽油加氢的反应系统,其主要包括微界面发生器20、加氢反应器50以及裂化反应塔80;Referring to FIG. 1, it is a reaction system for hydrogenation of anthracene oil according to an embodiment of the present invention, which mainly includes a micro-interface generator 20, a hydrogenation reactor 50 and a cracking reaction tower 80;
微界面发生器20内同时通入氢气与蒽油,蒽油从蒽油储罐30输送过来,氢气从储氢罐10输送过来先经过氢气预热器40预热后再通入微界面发生器20中,在微界面发生器20内氢气经过分散破碎成小分子后,分散破碎处理后的 蒽油与氢气的混合物共同输送到加氢反应器50内进行加氢反应;Hydrogen and anthracene oil are simultaneously introduced into the micro-interface generator 20, the anthracene oil is transported from the anthracene oil storage tank 30, and the hydrogen is transported from the hydrogen storage tank 10 to be preheated by the hydrogen preheater 40 and then passed into the micro-interface generator 20. In the micro-interface generator 20, after the hydrogen is dispersed and broken into small molecules, the mixture of anthracene oil and hydrogen after the dispersed and broken treatment is jointly transported to the hydrogenation reactor 50 for hydrogenation reaction;
经过加氢脱硫、脱氮后的油从加氢反应器50出来先经过第一分离罐60分离成热高分气和热高分油,然后热高分气继续通过第二分离罐70进行分离,分离成冷高分气和冷高分油,第二分离罐70顶部的冷高分气去往后续的第四分离罐90进行进一步的分离,第二分离罐70底部的冷高分油直接去往后续的第五分离罐120进行进一步的分离,第一分离罐60出来的热高分油经过第三分离罐110进行分离,从第三分离罐110底部出来的热低分油从裂化反应塔80的顶部进入进行加氢催化裂化。The oil after hydrodesulfurization and denitrification comes out of the hydrogenation reactor 50 and is first separated into hot high fraction gas and hot high fraction oil through the first separation tank 60 , and then the hot high fraction gas continues to pass through the second separation tank 70 for separation , separated into cold high fraction gas and cold high fraction oil, the cold high fraction gas at the top of the second separation tank 70 goes to the subsequent fourth separation tank 90 for further separation, and the cold high fraction oil at the bottom of the second separation tank 70 is directly Go to the subsequent fifth separation tank 120 for further separation, the hot high-resolution oil from the first separation tank 60 is separated through the third separation tank 110, and the hot low-resolution oil from the bottom of the third separation tank 110 is separated from the cracking reaction. The top of column 80 enters for hydrocatalytic cracking.
裂化反应塔80的顶部通入氢气,一部分为新氢,另一部分为从第四分离罐90顶部重新返回的气相,先通过压缩机压缩后再通入到裂化反应塔80内,这样氢气和热低分油均从顶部进入到裂化反应塔80内,以进行裂化催化反应。The top of the cracking reaction tower 80 is fed with hydrogen, one part is new hydrogen, and the other part is the gas phase returned from the top of the fourth separation tank 90, which is first compressed by the compressor and then fed into the cracking reaction tower 80, so that the hydrogen and heat The low fraction oil enters into the cracking reaction tower 80 from the top, so as to carry out the cracking catalytic reaction.
裂化反应塔80内设置有多层催化剂床层801,优选为4层催化剂床层801,在每个催化剂床层801上装填有催化剂,为了提高传质效果,在裂化反应塔80的顶部进料口处以及裂化反应塔80内的相邻催化剂床层801之间均设置有微界面发生器20,该微界面发生器20的类型与加氢反应器50之前所设置的微界面发生器20类型是一致的,均选择为气动式类型的微界面发生器20,通过设置在不同位置的微界面发生器20的协同配合作用,以提高整个反应的传质效果。The cracking reaction tower 80 is provided with multi-layer catalyst beds 801, preferably four catalyst beds 801, and each catalyst bed 801 is filled with catalysts. In order to improve the mass transfer effect, the top of the cracking reaction tower 80 is fed. A micro-interface generator 20 is provided at the mouth and between the adjacent catalyst beds 801 in the cracking reaction tower 80. The type of the micro-interface generator 20 is the same as the type of the micro-interface generator 20 set before the hydrogenation reactor 50. It is consistent, and the micro-interface generators 20 of the pneumatic type are selected, and the mass transfer effect of the whole reaction is improved by the synergistic effect of the micro-interface generators 20 arranged in different positions.
经过了加氢裂化催化反应后,在裂化反应器的底部设置有用于将裂化反应产物排出的裂化反应产物出口802,从裂化反应产物出口802出来的物质去往第四分离罐90进行油气分离,从第四分离罐90底部分离出的油相去往第五分离罐120进行进一步的分离。第四分离罐90的顶部分离出的气相重新返回到裂化反应塔80作为裂化反应的原料再利用。After the hydrocracking catalytic reaction, a cracking reaction product outlet 802 for discharging the cracking reaction product is provided at the bottom of the cracking reactor, and the material from the cracking reaction product outlet 802 goes to the fourth separation tank 90 for oil and gas separation, The oil phase separated from the bottom of the fourth separation tank 90 goes to the fifth separation tank 120 for further separation. The gas phase separated from the top of the fourth separation tank 90 is returned to the cracking reaction tower 80 and reused as a raw material for the cracking reaction.
在第五分离罐120的顶部出去的气相直接排出,第五分离罐120的底部出去的油相去往分馏塔100进行分馏,分馏塔100内设置有多层塔板1001,塔板1001内装填有助于分馏效果的填料,常用的填料可以为拉西环、鲍尔环等等。The gas phase exiting from the top of the fifth separation tank 120 is directly discharged, and the oil phase exiting from the bottom of the fifth separation tank 120 goes to the fractionation tower 100 for fractionation. The fillers that help the fractionation effect, commonly used fillers can be Raschig rings, Pall rings, etc.
经过分馏塔100的分馏后,塔顶出来的塔顶气通过管道排出,从分馏塔100底部出来的尾油通过管道排出,从分馏塔100的塔段中间部位出来的不同馏分分别收集,不同馏分主要为液化气、石脑油、燃料油等等。After the fractionation of the fractionation tower 100, the overhead gas from the top of the tower is discharged through the pipeline, the tail oil from the bottom of the fractionation tower 100 is discharged through the pipeline, and the different fractions from the middle of the column section of the fractionation tower 100 are collected separately, and the different fractions Mainly for liquefied gas, naphtha, fuel oil and so on.
在上述实施例中,为了增加分散、传质效果,也可以多增设额外的微界面发生器20,安装位置其实也是不限的,可以外置也可以内置,内置时还可以采用安装在釜内的侧壁上相对设置,以实现从微界面发生器20的出口出来的微气泡发生对冲。In the above embodiment, in order to increase the effect of dispersion and mass transfer, additional micro-interface generators 20 can also be added, and the installation position is not limited. The side walls of the micro-interface generators 20 are arranged opposite to each other, so as to realize the hedge of the micro-bubbles coming out of the outlet of the micro-interface generator 20 .
在上述实施例中,加氢反应器50的类型除了可以是固定床反应釜以外,还可以是沸腾床反应釜等其他类型,除此之外进出料的方式也不限,可以从下方进料上方出料,也可以采用上方进料下方出料的方式,但是比较优选地是侧方进料,上方出料的方式。In the above embodiment, the type of the hydrogenation reactor 50 can be not only a fixed-bed reactor, but also other types such as a ebullated-bed reactor. In addition, the way of feeding and discharging materials is not limited, and can be fed from below. The top discharging method can also be used for the top feeding and the bottom discharging method, but the method of side feeding and top discharging is more preferable.
在上述实施例中,泵体的个数并没有具体要求,可根据需要在相应的位置设置。In the above embodiment, there is no specific requirement for the number of pump bodies, which can be set at corresponding positions as required.
以下简要说明本发明的蒽油加氢反应系统的工作过程和原理:The working process and principle of the anthracene oil hydrogenation reaction system of the present invention are briefly described below:
氮气吹扫反应系统中的各个设备,然后开车进行操作,氢气与蒽油先在加氢反应器50内进行加氢反应,进行加氢反应之前,将氢气与蒽油先通入到微界面发生器20中进行分散破碎后使得气体形成微气泡,更有利于反应高效的进行,加氢反应后,反应产物经过分离罐的分离后去往裂化反应塔80进行催化裂化反应,裂化反应产物出来后经过分离去往分馏塔100进行分馏,得到最终的产品。Nitrogen purges each equipment in the reaction system, and then starts to operate. Hydrogen and anthracene oil are first subjected to hydrogenation reaction in hydrogenation reactor 50. Before the hydrogenation reaction, hydrogen and anthracene oil are first introduced into the micro-interface to generate After the dispersion and crushing in the vessel 20, the gas forms micro-bubbles, which is more conducive to the efficient reaction. After the hydrogenation reaction, the reaction product is separated by the separation tank and then goes to the cracking reaction tower 80 for catalytic cracking reaction. After the cracking reaction product comes out After separation, it goes to the fractionation tower 100 for fractionation to obtain the final product.
其中,上述加氢反应的压力8-10MPa,所述加氢反应的温度为220-230℃。Wherein, the pressure of the above hydrogenation reaction is 8-10MPa, and the temperature of the hydrogenation reaction is 220-230°C.
裂化加氢的压力8-10MPa,温度为220-230℃。通过设置了微界面发生器20后相应的降低了操作压力、温度,降低了能耗,提高了产能。The pressure of cracking and hydrogenation is 8-10MPa, and the temperature is 220-230℃. By setting the micro-interface generator 20, the operating pressure and temperature are correspondingly reduced, the energy consumption is reduced, and the production capacity is improved.
以上各个工艺步骤循环往复,以使整个合成系统平稳的运行。The above process steps are cycled back and forth to make the entire synthesis system run smoothly.
通过采用本发明的加氢反应工艺,脱硫的脱除率可以达到99.95%,较以往的加氢反应工艺,其脱除率提高了近1个百分点。By adopting the hydrogenation reaction process of the present invention, the removal rate of desulfurization can reach 99.95%, which is increased by nearly 1 percentage point compared with the previous hydrogenation reaction process.
此外,通过铺设微界面发生器降低了加氢反应釜的压力以及温度,充分降低了能耗。In addition, by laying the micro-interface generator, the pressure and temperature of the hydrogenation reactor are reduced, and the energy consumption is fully reduced.
总之,与现有技术的蒽油加氢的反应系统相比,本发明的蒽油加氢的反应系统设备组件少、占地面积小、能耗低、成本低、安全性高、反应可控,原料转化率高,相当于为蒽油加氢领域提供了一种操作性更强的反应系统,值得广泛推广应用。In a word, compared with the reaction system for hydrogenation of anthracene oil in the prior art, the reaction system for hydrogenation of anthracene oil of the present invention has fewer equipment components, small footprint, low energy consumption, low cost, high safety, and controllable reaction. , the raw material conversion rate is high, which is equivalent to providing a reaction system with stronger operability for the field of anthracene oil hydrogenation, which is worthy of widespread application.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. Scope.

Claims (10)

  1. 一种蒽油加氢的反应系统,其特征在于,包括:依次连接的微界面发生器、加氢反应器;A reaction system for hydrogenation of anthracene oil, comprising: a micro-interface generator and a hydrogenation reactor connected in sequence;
    所述微界面发生器内通入氢气与蒽油;所述加氢反应器的侧壁设置有加氢产物出口,从所述加氢产物出口出来的产物通入第一分离罐以用于分离热高分气和热高分油,所述热高分气去往第二分离罐分离成冷高分气和冷高分油;所述热高分油去往第三分离罐去往第三分离罐分离成热低分气和热低分油,所述热低分油进入裂化反应塔进行裂化反应后,得到的所述裂化反应产物去往分馏塔进行分馏,所述冷高分气、冷高分油以及热低分气分别收集排出。Hydrogen and anthracene oil are introduced into the micro-interface generator; a hydrogenation product outlet is provided on the side wall of the hydrogenation reactor, and the product from the hydrogenation product outlet is passed into the first separation tank for separation Hot high fraction gas and hot high fraction oil, the hot high fraction gas goes to the second separation tank to be separated into cold high fraction gas and cold high fraction oil; the hot high fraction oil goes to the third separation tank and goes to the third The separation tank is separated into hot low fraction gas and hot low fraction oil, and after the hot low fraction oil enters the cracking reaction tower for cracking reaction, the obtained cracking reaction product goes to the fractionation tower for fractionation, and the cold high fraction gas, Cold high fraction oil and hot low fraction gas are collected and discharged separately.
  2. 根据权利要求1所述的反应系统,其特征在于,所述裂化反应塔内设置有多层催化剂床层,每个所述催化剂床层上装填有催化剂;所述裂化反应塔的顶部通入氢气,所述氢气预先通过压缩机压缩,所述热低分油从所述裂化反应塔的顶部进入。The reaction system according to claim 1, wherein the cracking reaction tower is provided with multi-layer catalyst beds, and each of the catalyst beds is filled with a catalyst; the top of the cracking reaction tower is fed with hydrogen , the hydrogen is pre-compressed by a compressor, and the hot low-divided oil enters from the top of the cracking reaction tower.
  3. 根据权利要求2所述的反应系统,其特征在于,所述裂化反应塔的底部设置有用于将所述裂化反应产物排出的裂化反应产物出口,所述裂化反应产物出口连接用于油气分离的第四分离罐,第四分离罐底部分离出的油相去往所述分馏塔。The reaction system according to claim 2, characterized in that, the bottom of the cracking reaction tower is provided with a cracking reaction product outlet for discharging the cracking reaction product, and the cracking reaction product outlet is connected to a second outlet for oil and gas separation. Four separation tanks, the oil phase separated from the bottom of the fourth separation tank goes to the fractionation tower.
  4. 根据权利要求3所述的反应系统,其特征在于,所述第四分离罐底部分离出的油相去往第五分离罐进一步分离后,从所述第五分离罐底部分离出的油相再去往所述分馏塔。The reaction system according to claim 3, wherein the oil phase separated from the bottom of the fourth separation tank goes to the fifth separation tank for further separation, and then the oil phase separated from the bottom of the fifth separation tank goes to the fifth separation tank for further separation. to the fractionation tower.
  5. 根据权利要求3所述的反应系统,其特征在于,所述第四分离罐的顶部分离出的气相返回所述裂化反应塔重新进行裂化反应。The reaction system according to claim 3, wherein the gas phase separated from the top of the fourth separation tank is returned to the cracking reaction tower to perform the cracking reaction again.
  6. 根据权利要求4所述的反应系统,其特征在于,从所述第二分离罐顶部出来的冷高分气去往所述第四分离罐进行继续分离。The reaction system according to claim 4, characterized in that, the cold high fraction gas from the top of the second separation tank goes to the fourth separation tank for further separation.
  7. 根据权利要求4所述的反应系统,其特征在于,从所述第二分离罐底部出来的冷高分油去往所述第五分离罐进行继续分离。The reaction system according to claim 4, wherein the cold high-separate oil from the bottom of the second separation tank goes to the fifth separation tank for further separation.
  8. 根据权利要求1-7任一项所述的反应系统,其特征在于,所述分馏塔内设置有多层塔板,所述塔板内装填有助于分馏效果的填料,从所述分馏塔的塔顶出来的塔顶气通过管道排出,从所述分馏塔底部出来的尾油通过管道排出,从所述分馏塔的塔段中间部位出来的不同馏分分别收集。The reaction system according to any one of claims 1 to 7, wherein the fractionation tower is provided with multi-layer trays, the trays are filled with packings that contribute to the fractionation effect, and the fractionation tower is The top gas from the top of the column is discharged through the pipeline, the tail oil from the bottom of the fractionation column is discharged through the pipeline, and the different fractions from the middle part of the column section of the fractionation column are collected separately.
  9. 采用权利要求1-8任一项所述的蒽油加氢反应系统的反应方法,其特征在于,包括:Adopt the reaction method of the anthracene oil hydrogenation reaction system described in any one of claim 1-8, is characterized in that, comprises:
    将蒽油与氢气混合微界面分散破碎后进行加氢反应,再进行分离、加氢裂化后,气液分离以及分馏。The anthracene oil and hydrogen mixed micro-interface are dispersed and broken, and then hydrogenation reaction is carried out, and then separation, hydrocracking, gas-liquid separation and fractionation are carried out.
  10. 根据权利要求9所述的反应方法,其特征在于,所述加氢反应的压力8-10MPa,所述加氢反应的温度为220-230℃;The reaction method according to claim 9, wherein the pressure of the hydrogenation reaction is 8-10MPa, and the temperature of the hydrogenation reaction is 220-230°C;
    优选地,所述加氢裂化的压力8-10MPa,温度为220-230℃。Preferably, the pressure of the hydrocracking is 8-10MPa, and the temperature is 220-230°C.
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