WO2022007412A1 - Intermittent card feeding mechanism and method, and card sending device - Google Patents

Intermittent card feeding mechanism and method, and card sending device Download PDF

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Publication number
WO2022007412A1
WO2022007412A1 PCT/CN2021/077346 CN2021077346W WO2022007412A1 WO 2022007412 A1 WO2022007412 A1 WO 2022007412A1 CN 2021077346 W CN2021077346 W CN 2021077346W WO 2022007412 A1 WO2022007412 A1 WO 2022007412A1
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WO
WIPO (PCT)
Prior art keywords
card
assembly
jacking
wheel
intermittent
Prior art date
Application number
PCT/CN2021/077346
Other languages
French (fr)
Chinese (zh)
Inventor
罗北
Original Assignee
深圳市中钞科信金融科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市中钞科信金融科技有限公司 filed Critical 深圳市中钞科信金融科技有限公司
Publication of WO2022007412A1 publication Critical patent/WO2022007412A1/en

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Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K13/00Conveying record carriers from one station to another, e.g. from stack to punching mechanism
    • G06K13/02Conveying record carriers from one station to another, e.g. from stack to punching mechanism the record carrier having longitudinal dimension comparable with transverse dimension, e.g. punched card
    • G06K13/08Feeding or discharging cards
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H3/00Separating articles from piles
    • B65H3/02Separating articles from piles using friction forces between articles and separator
    • B65H3/06Rollers or like rotary separators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H3/00Separating articles from piles
    • B65H3/46Supplementary devices or measures to assist separation or prevent double feed
    • B65H3/48Air blast acting on edges of, or under, articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/22Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device
    • B65H5/222Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device by suction devices
    • B65H5/224Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device by suction devices by suction belts
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K13/00Conveying record carriers from one station to another, e.g. from stack to punching mechanism
    • G06K13/18Conveying record carriers from one station to another, e.g. from stack to punching mechanism the record carrier being longitudinally extended, e.g. punched tape
    • G06K13/20Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/11Dimensional aspect of article or web
    • B65H2701/113Size
    • B65H2701/1131Size of sheets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the invention relates to the field of feeding, in particular to a card intermittent feeding mechanism, a card issuing device and a method thereof.
  • the card feeding mechanism is an indispensable part of the card sending process, and its main function is to separate the cards. , and then open the distance between the cards, and the card feeding mechanism on the market usually uses a set of rubbing wheels to place the cards in the transfer bin, and then separate the cards by friction with the transport belt.
  • the second belt with a faster linear speed pulls the distance between the cards.
  • the cards are always rubbed against the edge guard of the belt. Since the cards are often sent out from the intermediate warehouse, several cards are stacked together at one time. The two transport belts with different linear speeds will also cause friction between the cards, resulting in card friction damage and reducing the pass rate of the card.
  • the technical problem to be solved by the embodiments of the present invention is to provide a card intermittent feeding mechanism, a card issuing device and a method thereof to solve the technical problem of surface damage caused by friction during card feeding during card feeding.
  • an embodiment of the present invention proposes an intermittent card feeding mechanism, comprising: a base; a card guide assembly, the card guide assembly is arranged on the base, and the card guide assembly is provided with a card slot, and A bayonet outlet located at the end of the card slot; a wheel rubbing assembly, the rubbing wheel assembly is arranged on the base, and the rubbing wheel assembly includes a left rubbing wheel and a right rubbing wheel located on both sides of the bayonet outlet;
  • the jack-up assembly is located below the wheel rubbing assembly;
  • the suction card transmission assembly passes through the base and is located below the wheel rubbing assembly;
  • the limit assembly the limit assembly is arranged in the suction card transmission Above the component, and between the limiting component and the suction card conveying component, a card output channel is arranged.
  • the jacking assembly includes a jacking drive unit and a jacking end; the jacking end is fixed on the driving end of the jacking drive unit; the drive unit drives the jacking end to be close to or away from the rubbing wheel assembly.
  • the jacking end includes a first jacking wheel group and a second jacking wheel group; the first jacking wheel group includes a left jacking wheel and a right jacking wheel; the second jacking wheel
  • the wheel set includes two left lifting wheels and two right lifting wheels.
  • the jacking drive unit includes a motor, a cam located at the drive end of the motor, a first rocker arm and a second rocker arm that are rotatably connected to the base; one end of the first rocker arm is provided with a cam for rolling the first rolling wheel in contact; one end of the second rocker arm is provided with a second rolling wheel that is in rolling contact with the cam; the first lifting wheel set is fixed to the first rocker arm and away from the first rolling wheel One end of the wheel; the second lifting wheel set is fixed on the second rocker arm and is away from the end of the second rolling wheel.
  • the lifting driving unit includes a first linear driving unit and a second linear driving unit; the first lifting wheel set is fixed on the driving end of the first linear driving unit; the second lifting wheel The group is fixed on the driving end of the second linear driving unit.
  • the jacking assembly is disposed on both sides of the suction card conveying assembly, and the jacking end is located in the extension area of the card slot of the card guide assembly.
  • suction card conveying assembly is provided with an opening for passing through the lifting end.
  • the rolling wheel assembly further includes a left driving unit for driving the left rolling wheel, and a right driving unit for driving the right rolling wheel; the left rolling wheel and the right rolling wheel are elastic wheels.
  • the limiting component includes a limiting block and a height-adjusting component for adjusting the height of the limiting block.
  • suction card conveying assembly is a negative pressure conveying belt.
  • the intermittent card feeding mechanism further includes a blowing component disposed outside the wheel rubbing component.
  • the embodiment of the present invention also proposes a card issuing device, the card issuing device includes the above-mentioned intermittent card feeding mechanism; the card issuing device further includes a card feeding mechanism disposed at the front end of the card intermittent feeding mechanism, and a card issuing mechanism disposed in the intermittent card feeding mechanism.
  • the card issuer behind the feeder mechanism is not limited to the above-mentioned intermittent card feeding mechanism; the card issuing device further includes a card feeding mechanism disposed at the front end of the card intermittent feeding mechanism, and a card issuing mechanism disposed in the intermittent card feeding mechanism.
  • an embodiment of the present invention also proposes a method for intermittently feeding a card.
  • the method for intermittently feeding a card adopts the above-mentioned intermittent card feeding mechanism, including: feeding the card to the card guide assembly; The card is rubbed out to the buffer area by the roller wheel assembly to the jacking assembly; the jacking assembly transfers the card to the suction card conveying assembly; the suction card conveying assembly sends the card out of the card output channel.
  • the step of sucking out the cards from the card guide assembly to the buffer zone by the card-sucking conveying assembly to the jacking assembly includes: the roller-spinning assembly removes the cards between the left and right rollers. Separated to the buffer area; the jacking assembly is close to the roller assembly; the suction card conveying assembly sucks the cards in the buffer area to the jacking assembly; the jacking assembly carries the card to the suction card conveying assembly The previous card sent by the conveying assembly is sent to the setting Distance; the jacking assembly is far away from the roller assembly and close to the suction card conveying assembly.
  • the embodiment of the present invention proposes an intermittent card feeding mechanism.
  • the card is placed through the card guide assembly, and the rubbing wheel assembly rubs the card out of the card outlet of the card guide assembly.
  • the card is sent out, the suction card conveying assembly can transport the previous card out and keep the distance, and then the jacking assembly descends to transfer the card to the suction card conveying assembly.
  • the channel can only send out one card at a time, so the suction card conveying assembly can send out the cards one by one, and can also maintain a certain distance between the cards, and the cards do not rub against each other during the whole process, so there is no There will be situations where the card will be damaged by friction.
  • the jacking drive unit drives the jacking end to be close to the wheel roller assembly, so that the cards sucked by the suction card assembly have a transition in the process of being transferred to the suction card conveying assembly, so that the suction card conveying assembly can transport the previous card first. Walk and distance.
  • both the left rubbing wheel and the right rubbing wheel are elastic wheels and are driven by a motor, and the auxiliary card is sucked out from the card guide assembly.
  • an air blowing assembly is arranged on the outer side of the roller rubbing assembly, and the air blowing assembly assists the separation of the cards into one by one, thereby reducing the mutual adhesion of the cards.
  • the embodiment of the present invention also proposes a card issuing device, which adopts the above-mentioned intermittent card feeding mechanism for card feeding, so as to reduce the friction damage of the card during the feeding process, so as to ensure that the issued cards meet the requirements.
  • the embodiment of the present invention also proposes an intermittent card feeding method, which adopts the technical means of the above-mentioned intermittent card feeding mechanism, overcomes the technical problem of surface damage caused during the card feeding process, and achieves the technical effect of improving the card pass rate.
  • FIG. 1 is a perspective view of the intermittent card feeding mechanism of the present invention
  • Figure 2 is a side view of the intermittent card feeding mechanism of the present invention
  • Fig. 3 is the side view of the lifting state of the card intermittent feeding mechanism of the present invention when the card is initially fed;
  • Fig. 4 is the side view of the card feeding state when the card intermittent feeding mechanism of the present invention initially feeds the card;
  • Fig. 5 is the side view of the lifting state when the intermittent card feeding mechanism of the present invention is running to feed the card;
  • Fig. 6 is the side view of the state of card feeding when the intermittent card feeding mechanism of the present invention operates to feed the card;
  • FIG. 7 is a flow chart of a method for intermittently feeding cards according to the present invention.
  • an intermittent card feeding mechanism 10 includes: a base 1 , a card guide assembly 2 , a roller assembly 3 , a jacking assembly 4 , and a suction card conveying assembly 5 .
  • the card guide assembly 2 is provided on the base 1 , and the card guide assembly 2 is provided with a card slot 21 and a card outlet 22 located at the end of the card slot 21 .
  • the card guide assembly 2 is installed obliquely on the base 1, and the inclination angle between the card guide assembly 2 and the base 1 ranges from 75° to 85°.
  • the cards in the card guide assembly 2 can slide down under their own weight.
  • the inclination angle of the middle guide card assembly 2 is 80°.
  • the wheel rubbing assembly 3 is arranged on the base 1, and the wheel rubbing assembly 3 includes a left rubbing wheel 31 and a right rubbing wheel 32 located on both sides of the bayonet opening 22, and is used for driving the left driving unit of the left rubbing wheel 31. It is used to drive the right drive unit of the right roller 32 .
  • the edges of the left rubbing wheel 31 and the right rubbing wheel 32 are located in the extended area of the card slot 21 of the card guide assembly 2, which restricts the flow of the card.
  • the left rubbing wheel 31 and the right rubbing wheel 32 are elastic wheels, and the card can be affected by external forces.
  • the roller rubbing component 3 Pass through the roller rubbing component 3 and enter the buffer area (not marked in the figure), which is the space between the roller rubbing component 3 and the suction card conveying component 5 .
  • One side of the buffer area is provided with a photoelectric sensor (not shown in the figure), the number of buffer cards is detected by the photoelectric sensor, and the photoelectric sensor is electrically connected with the left drive unit and the right drive unit, thereby controlling the number of buffer cards 5-8 sheets.
  • the suction card conveying assembly 5 passes through the base 1 and is located below the wheel rubbing assembly 3.
  • the suction card conveying assembly 5 is a negative pressure conveyor belt, which not only has the function of negative pressure adsorption, but also has the function of conveying cards.
  • an intermittent card feeding mechanism 10 further includes a blower assembly (not shown in the figure) disposed on the outside of the rubbing wheel assembly 3, and the wind blown by the blower assembly is plasma wind, so that an electric field exists between the cards, thereby facilitating the cards spaced to avoid overlapping.
  • a blower assembly (not shown in the figure) disposed on the outside of the rubbing wheel assembly 3, and the wind blown by the blower assembly is plasma wind, so that an electric field exists between the cards, thereby facilitating the cards spaced to avoid overlapping.
  • the jacking assembly 4 is located below the rolling wheel assembly 3 , and the jacking assembly 4 includes a jacking drive unit 41 and a jacking end 42 .
  • the jacking end 42 is fixed on the driving end of the jacking driving unit 41 , and the driving unit drives the jacking end 42 to be close to or away from the wheel roller assembly 3 .
  • the jacking end 42 includes a first jacking wheel group 421, a second jacking wheel group 422, and the first jacking wheel group 421 includes a left jacking wheel and a right jacking wheel (please refer to FIG. 1),
  • the second jacking wheel set 422 includes two left jacking wheels and two right jacking wheels (please refer to FIG. 1 ).
  • the suction card conveying assembly 5 is provided with an opening for passing through the jacking end 42 (please refer to FIG. 1 ), so as to ensure that the jacking assembly 4 can lift the card above the suction card conveying assembly 5 and lift the card at the top of the suction card conveying assembly 5 . After the assembly 4 is lowered, the card can be placed on the suction card conveying assembly 5 smoothly.
  • the jacking drive unit 41 includes a motor, a cam 411 disposed at the drive end of the motor, and rotatably connected to the first rocker arm 412 and the second rocker arm 413 of the base 1 .
  • One end of the first rocker arm 412 is provided with a first rolling wheel in rolling contact with the cam 411
  • one end of the second rocker arm 413 is provided with a second rolling wheel in rolling contact with the cam 411 .
  • the first lifting wheel set 421 is fixed to an end of the first rocker arm 412 away from the first rolling wheel
  • the second lifting wheel set 422 is fixed to an end of the second rocker arm 413 that is far away from the second rolling wheel.
  • the jacking assembly 4 is disposed on both sides of the suction card conveying assembly 5, and the jacking end 42 is located in the extended area of the card slot 21 of the card guiding assembly 2, so as to ensure that the jacking assembly 4 can jack up the card.
  • the intermittent card feeding mechanism 10 further includes a limiting component 6 , the limiting component 6 is arranged above the suction card conveying component 5 , and a card output channel 61 is provided between the limiting component 6 and the suction card conveying component 5 .
  • the limiting component 6 includes a limiting block 62 and a height adjusting component 63 for adjusting the height of the limiting block 62 .
  • the size of the card output channel 61 is adjusted by adjusting the height of the component 63, so that only one card can be output from the card output channel at a time, avoiding the situation of stacking cards.
  • the motor drives the cam 411 to rotate, so that the swing arm rotates, thereby driving the first lifting wheel group 421 and the second lifting wheel group 422 to rise.
  • the card is dropped from the wheel roller assembly 3 onto the first lifting wheel set 421 and the second lifting wheel set 422 .
  • the motor drives the cam 411 to rotate, so that the swing arm rotates, thereby driving the first lifting wheel set 421 and the second lifting wheel set 422 to descend, and the first lifting wheel set 421,
  • the second lifting wheel set 422 enters under the suction card conveying assembly 5 so that the cards are placed on the suction card conveying assembly 5 stably.
  • the motor drives the cam 411 to rotate, so that the swing arm rotates, thereby driving the first lifting wheel group 421 and the second lifting wheel group 422 to rise.
  • the cards sucked by the card conveying assembly 5 fall from the roller rubbing assembly 3 onto the first lifting wheel set 421 and the second lifting wheel set 422 . Since the height of the lifting assembly 4 is higher than the end face of the suction card conveying assembly 5 at this time, there is a transition between the front and rear cards. Therefore, the suction card conveying assembly 5 can transport the previous card first, while the two cards There will be no contact between them.
  • the motor drives the cam 411 to rotate, so that the swing arm rotates, thereby driving the first lifting wheel set 421 and the second lifting wheel
  • the lifting wheel set 422 descends, and the first lifting wheel set 421 and the second lifting wheel set 422 enter the bottom of the suction card conveying assembly 5, so that the card is placed on the suction card conveying assembly 5 smoothly, and the front and rear two cards are kept
  • the distance is set for interval transportation, and only one negative pressure belt is required during transportation.
  • the embodiment of the present application proposes an intermittent card feeding mechanism, in which the card is placed through the card guide assembly, and the rubbing wheel assembly rubs the card out of the card outlet of the card guide assembly, and then the jacking assembly first lifts and rubs the card from the rubbing wheel assembly.
  • the card is sent out, the suction card conveying assembly can transport the previous card out and keep the distance, and then the jacking assembly descends to transfer the card to the suction card conveying assembly.
  • the channel can only send out one card at a time, so the suction card conveying assembly can send out the cards one by one, and can also maintain a certain distance between the cards, and the cards do not rub against each other during the whole process, so there is no There will be situations where the card will be damaged by friction.
  • the present application also discloses a card issuing device, which includes the above-mentioned intermittent card feeding mechanism; the card issuing device further includes a card feeding mechanism disposed at the front end of the card intermittent feeding mechanism, and a card issuing mechanism disposed at the rear end of the card intermittent feeding mechanism .
  • the present application also discloses a card intermittent feeding method, which adopts the above-mentioned card intermittent feeding mechanism, including:
  • the card is fed to the card guide assembly
  • step S2 specifically includes:
  • the roller assembly separates the cards between the left roller and the right roller to the buffer zone;
  • the jacking assembly is close to the wheel roller assembly
  • the suction card transmission assembly sucks the cards in the buffer area to the jacking assembly
  • the lifting component carries the card to the previous card transmitted by the suction card conveying component and transmits it to the set distance;
  • the jacking assembly is far away from the wheel roller assembly and close to the suction card conveying assembly;
  • the lifting assembly transfers the card to the suction card conveying assembly
  • the suction card transmission component sends out the card from the card output channel.
  • the jacking drive unit includes a first linear drive unit and a second linear drive unit, the first jacking wheel set is fixed on the driving end of the first linear driving unit, and the second jacking wheel set is fixed on the driving end of the first linear driving unit.
  • the drive end of the second linear drive unit is fixed on the driving end of the second linear drive unit.

Abstract

The present invention relates to an intermittent card feeding mechanism and method, and a card sending device. The intermittent card feeding mechanism comprises: a base, a card guide assembly, a rubbing wheel assembly, a jacking assembly, a card sucking and conveying assembly, and a limiting assembly. A card is placed by means of the card guide assembly; the card is rubbed out from a card outlet of the card guide assembly by means of the rubbing wheel assembly; then, the card rubbed out from the rubbing wheel assembly is jacked firstly by means of the jacking assembly; the card sucking and conveying assembly can be used for conveying out a previous card and pulling away the card; then the jacking assembly descends, the card is transferred to the card sucking and conveying assembly; the card sucking and conveying assembly conveys the card out by means of a card outlet channel; the card outlet channel can only output one card each time, so that the card sucking and conveying assembly can convey the cards out one by one, a certain distance can be kept between the cards, and the cards do not rub against one another in the whole process. Therefore, the situation that the cards rub against one another and are damaged is avoided, and the qualification rate of the cards is increased.

Description

卡片间歇送料机构、发卡设备及其方法Card intermittent feeding mechanism, card issuing device and method thereof 技术领域technical field
本发明涉及送料领域,尤其涉及卡片间歇送料机构、发卡设备及其方法。The invention relates to the field of feeding, in particular to a card intermittent feeding mechanism, a card issuing device and a method thereof.
背景技术Background technique
目前,银行卡、身份证卡的发卡都在向智能化发展,市场上也出现了自动发卡设备,其中,卡片的送料机构作为送卡环节必不可少的一环,其主要作用是将卡片分离、然后拉开卡片间的距离,而市场上的卡片送料机构通常采用的是由一组搓轮把卡片放置到中转仓后通过运输皮带摩擦分离卡片,卡片进入运输皮带经过一组轴承整形后进入第二条线速度较快的皮带拉开卡片之间的距离,整个送卡过程中卡片的一直相对皮带的护边摩擦,由于卡片从中转仓出卡后往往是一次性发出几张叠在一起的卡,两条线速度不一样的运输皮带也会导致卡片之间相互摩擦,从而导致卡片摩擦受损,降低了卡片的合格率。At present, the issuance of bank cards and ID cards is developing towards intelligence, and automatic card issuance equipment has also appeared in the market. Among them, the card feeding mechanism is an indispensable part of the card sending process, and its main function is to separate the cards. , and then open the distance between the cards, and the card feeding mechanism on the market usually uses a set of rubbing wheels to place the cards in the transfer bin, and then separate the cards by friction with the transport belt. The second belt with a faster linear speed pulls the distance between the cards. During the whole card feeding process, the cards are always rubbed against the edge guard of the belt. Since the cards are often sent out from the intermediate warehouse, several cards are stacked together at one time. The two transport belts with different linear speeds will also cause friction between the cards, resulting in card friction damage and reducing the pass rate of the card.
技术问题technical problem
本发明实施例所要解决的技术问题在于,提供卡片间歇送料机构、发卡设备及其方法,以解决卡片送料时因卡片送料过程中由于摩擦导致的表面受损的技术问题。The technical problem to be solved by the embodiments of the present invention is to provide a card intermittent feeding mechanism, a card issuing device and a method thereof to solve the technical problem of surface damage caused by friction during card feeding during card feeding.
技术解决方案technical solutions
为了解决上述技术问题,本发明实施例提出了一种卡片间歇送料机构,包括:基座;导卡组件,所述导卡组件设于基座上,所述导卡组件设有卡槽,及位于卡槽末端的出卡口;搓轮组件,所述搓轮组件设于基座上,所述搓轮组件包括位于出卡口两侧的左搓轮和右搓轮;顶升组件,所述顶升组件位于搓轮组件的下方;吸卡传送组件,所述吸卡传送组件穿过所述基座且位于搓轮组件的下方;限位组件,所述限位组件设于吸卡传送组件的上方,且限位组件与吸卡传送组件之间设有出卡通道。In order to solve the above technical problems, an embodiment of the present invention proposes an intermittent card feeding mechanism, comprising: a base; a card guide assembly, the card guide assembly is arranged on the base, and the card guide assembly is provided with a card slot, and A bayonet outlet located at the end of the card slot; a wheel rubbing assembly, the rubbing wheel assembly is arranged on the base, and the rubbing wheel assembly includes a left rubbing wheel and a right rubbing wheel located on both sides of the bayonet outlet; The jack-up assembly is located below the wheel rubbing assembly; the suction card transmission assembly passes through the base and is located below the wheel rubbing assembly; the limit assembly, the limit assembly is arranged in the suction card transmission Above the component, and between the limiting component and the suction card conveying component, a card output channel is arranged.
进一步地,所述顶升组件包括顶升驱动单元,及顶升端;所述顶升端固定于所述顶升驱动单元的驱动端;所述驱动单元驱动顶升端靠近或远离所述搓轮组件。Further, the jacking assembly includes a jacking drive unit and a jacking end; the jacking end is fixed on the driving end of the jacking drive unit; the drive unit drives the jacking end to be close to or away from the rubbing wheel assembly.
进一步地,所述顶升端包括第一顶升轮组,第二顶升轮组;所述第一顶升轮组包括左一顶升轮、右一顶升轮;所述第二顶升轮组包括左二顶升轮、右二顶升轮。Further, the jacking end includes a first jacking wheel group and a second jacking wheel group; the first jacking wheel group includes a left jacking wheel and a right jacking wheel; the second jacking wheel The wheel set includes two left lifting wheels and two right lifting wheels.
进一步地,所述顶升驱动单元包括电机,设于电机驱动端的凸轮,转动连接于基座的第一摇臂和第二摇臂;所述第一摇臂的一端设有与所述凸轮滚动接触的第一滚动轮;所述第二摇臂的一端设有与所述凸轮滚动接触的第二滚动轮;所述第一顶升轮组固定于第一摇臂且远离所述第一滚动轮的一端;所述第二顶升轮组固定于第二摇臂且远离所述第二滚动轮的一端。Further, the jacking drive unit includes a motor, a cam located at the drive end of the motor, a first rocker arm and a second rocker arm that are rotatably connected to the base; one end of the first rocker arm is provided with a cam for rolling the first rolling wheel in contact; one end of the second rocker arm is provided with a second rolling wheel that is in rolling contact with the cam; the first lifting wheel set is fixed to the first rocker arm and away from the first rolling wheel One end of the wheel; the second lifting wheel set is fixed on the second rocker arm and is away from the end of the second rolling wheel.
进一步地,所述顶升驱动单元包括第一直线驱动单元,第二直线驱动单元;所述第一顶升轮组固定于第一直线驱动单元的驱动端;所述第二顶升轮组固定于第二直线驱动单元的驱动端。Further, the lifting driving unit includes a first linear driving unit and a second linear driving unit; the first lifting wheel set is fixed on the driving end of the first linear driving unit; the second lifting wheel The group is fixed on the driving end of the second linear driving unit.
进一步地,所述顶升组件设置于吸卡传送组件的两侧,且所述顶升端位于所述导卡组件的卡槽延长区域内。Further, the jacking assembly is disposed on both sides of the suction card conveying assembly, and the jacking end is located in the extension area of the card slot of the card guide assembly.
进一步地,所述吸卡传送组件设有用于穿过顶升端的开口部。Further, the suction card conveying assembly is provided with an opening for passing through the lifting end.
进一步地,所述搓轮组件还包括用于驱动左搓轮的左驱动单元,用于驱动右搓轮的右驱动单元;所述左搓轮和右搓轮为弹性轮。Further, the rolling wheel assembly further includes a left driving unit for driving the left rolling wheel, and a right driving unit for driving the right rolling wheel; the left rolling wheel and the right rolling wheel are elastic wheels.
进一步地,所述限位组件包括限位块,及用于调节限位块高度的调高组件。Further, the limiting component includes a limiting block and a height-adjusting component for adjusting the height of the limiting block.
进一步地,所述吸卡传送组件为负压传送带。Further, the suction card conveying assembly is a negative pressure conveying belt.
进一步地,所述卡片间歇送料机构还包括设于搓轮组件外侧的吹风组件。Further, the intermittent card feeding mechanism further includes a blowing component disposed outside the wheel rubbing component.
相应的,本发明实施例还提出了一种发卡设备,所述发卡设备包括上述的卡片间歇送料机构;所述发卡设备还包括设于卡片间歇送料机构前端的送卡机构,及设于卡片间歇送料机构后端的发卡机构。Correspondingly, the embodiment of the present invention also proposes a card issuing device, the card issuing device includes the above-mentioned intermittent card feeding mechanism; the card issuing device further includes a card feeding mechanism disposed at the front end of the card intermittent feeding mechanism, and a card issuing mechanism disposed in the intermittent card feeding mechanism. The card issuer behind the feeder mechanism.
相应的,本发明实施例还提出了一种卡片间歇送料方法,所述卡片间歇送料方法采用上述的卡片间歇送料机构,包括:卡片上料至导卡组件;吸卡传送组件将卡片从导卡组件经搓轮组件搓出到缓冲区的卡片至顶升组件;顶升组件将卡片转移至吸卡传送组件;吸卡传送组件将卡片从出卡通道送出。Correspondingly, an embodiment of the present invention also proposes a method for intermittently feeding a card. The method for intermittently feeding a card adopts the above-mentioned intermittent card feeding mechanism, including: feeding the card to the card guide assembly; The card is rubbed out to the buffer area by the roller wheel assembly to the jacking assembly; the jacking assembly transfers the card to the suction card conveying assembly; the suction card conveying assembly sends the card out of the card output channel.
进一步地,所述吸卡传送组件将卡片从导卡组件经搓轮组件搓出到缓冲区的卡片吸出至顶升组件步骤,包括:搓轮组件将左搓轮和右搓轮之间的卡片单独分隔至缓冲区;顶升组件靠近搓轮组件;吸卡传送组件将缓冲区的卡片吸至顶升组件;顶升组件承载卡片至吸卡传送组件所传送的前一张卡片传送至设定距离;顶升组件远离搓轮组件并靠近吸卡传送组件。Further, the step of sucking out the cards from the card guide assembly to the buffer zone by the card-sucking conveying assembly to the jacking assembly includes: the roller-spinning assembly removes the cards between the left and right rollers. Separated to the buffer area; the jacking assembly is close to the roller assembly; the suction card conveying assembly sucks the cards in the buffer area to the jacking assembly; the jacking assembly carries the card to the suction card conveying assembly The previous card sent by the conveying assembly is sent to the setting Distance; the jacking assembly is far away from the roller assembly and close to the suction card conveying assembly.
本发明实施例通过提出一种卡片间歇送料机构,通过导卡组件放置卡片,搓轮组件将卡片从导卡组件的出卡口搓出,然后由顶升组件先顶升从搓轮组件所搓出的卡片,吸卡传送组件可以将前一张卡片运输出去并拉开距离,然后顶升组件下降,将卡片转移至吸卡传送组件,吸卡传送组件将卡片通过出卡通道送出,出卡通道每次只能出一张卡,因此,吸卡传送组件可以将卡片一张一张的送出,并且还能保持卡片之间保持一定间距,而卡片在整个过程中没有相互摩擦,因此,不会存在卡片摩擦受损的情况。通过采用搓轮组件与吸卡传送组件、顶升组件、限位组件相配合的技术手段,克服了卡片送料时因卡片叠加而导致表面摩擦受损的技术问题,达到了提高卡片合格率的技术效果。The embodiment of the present invention proposes an intermittent card feeding mechanism. The card is placed through the card guide assembly, and the rubbing wheel assembly rubs the card out of the card outlet of the card guide assembly. The card is sent out, the suction card conveying assembly can transport the previous card out and keep the distance, and then the jacking assembly descends to transfer the card to the suction card conveying assembly. The channel can only send out one card at a time, so the suction card conveying assembly can send out the cards one by one, and can also maintain a certain distance between the cards, and the cards do not rub against each other during the whole process, so there is no There will be situations where the card will be damaged by friction. By using the technical means of combining the roller rubbing assembly with the suction card transmission assembly, the jacking assembly and the limiting assembly, the technical problem of surface friction damage caused by the superposition of the cards during card feeding is overcome, and the technology to improve the pass rate of the card is achieved. Effect.
进一步,顶升驱动单元驱动顶升端靠近搓轮组件,以使得吸卡组件所吸出的卡片在转移至吸卡传送组件的过程中有过渡,以便于吸卡传送组件将前一张卡片先运走并拉开距离。Further, the jacking drive unit drives the jacking end to be close to the wheel roller assembly, so that the cards sucked by the suction card assembly have a transition in the process of being transferred to the suction card conveying assembly, so that the suction card conveying assembly can transport the previous card first. Walk and distance.
进一步,左搓轮和右搓轮都是弹性轮且都通过通过电机驱动,辅助卡片从导卡组件被吸出。Further, both the left rubbing wheel and the right rubbing wheel are elastic wheels and are driven by a motor, and the auxiliary card is sucked out from the card guide assembly.
进一步,搓轮组件的外侧设置吹风组件,通过吹风组件辅助卡片分离成一张一张的,减少卡片之间相互粘附的情况。Further, an air blowing assembly is arranged on the outer side of the roller rubbing assembly, and the air blowing assembly assists the separation of the cards into one by one, thereby reducing the mutual adhesion of the cards.
有益效果beneficial effect
本发明实施例还提出一种发卡设备,采用上述的卡片间歇送料机构进行卡片的送料,以减少卡片在送料过程中的摩擦损伤,以保证发出去的卡都符合要求。The embodiment of the present invention also proposes a card issuing device, which adopts the above-mentioned intermittent card feeding mechanism for card feeding, so as to reduce the friction damage of the card during the feeding process, so as to ensure that the issued cards meet the requirements.
本发明实施例还提出一种卡片间歇送料方法,采用上述的卡片间歇送料机构的技术手段,克服了卡片送料过程中导致的表面受损的技术问题,达到了提高卡片合格率的技术效果。The embodiment of the present invention also proposes an intermittent card feeding method, which adopts the technical means of the above-mentioned intermittent card feeding mechanism, overcomes the technical problem of surface damage caused during the card feeding process, and achieves the technical effect of improving the card pass rate.
下面结合附图和具体实施例对本发明作进一步描述。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为本发明卡片间歇送料机构的立体视图;1 is a perspective view of the intermittent card feeding mechanism of the present invention;
图2为本发明卡片间歇送料机构的侧视图;Figure 2 is a side view of the intermittent card feeding mechanism of the present invention;
图3为本发明卡片间歇送料机构初始送卡时顶升状态的侧视图;Fig. 3 is the side view of the lifting state of the card intermittent feeding mechanism of the present invention when the card is initially fed;
图4为本发明卡片间歇送料机构初始送卡时放卡状态的侧视图;Fig. 4 is the side view of the card feeding state when the card intermittent feeding mechanism of the present invention initially feeds the card;
图5为本发明卡片间歇送料机构运行送卡时顶升状态的侧视图;Fig. 5 is the side view of the lifting state when the intermittent card feeding mechanism of the present invention is running to feed the card;
图6为本发明卡片间歇送料机构运行送卡时放卡状态的侧视图;Fig. 6 is the side view of the state of card feeding when the intermittent card feeding mechanism of the present invention operates to feed the card;
图7为本发明一种卡片间歇送料方法的流程图。FIG. 7 is a flow chart of a method for intermittently feeding cards according to the present invention.
附图标号说明:Description of reference numbers:
10   卡片间歇送料机构;1基座;11气孔;2       导卡组件;21卡槽;22 出卡口;3搓轮组件;31      左搓轮;32右搓轮   ;4 顶升组件;41顶升驱动单元; 411凸轮;412第一摇臂;413 第二摇臂;42顶升端;421第一顶升轮组;422第二顶升轮组;5吸卡传送组件;6限位组件;61出卡通道;62限位块;63调高组件。10 Card intermittent feeding mechanism; 1 base; 11 air hole; 2 card guide assembly; 21 card slot; 22 card outlet; 3 wheel roller assembly; 31 Left rubbing wheel; 32 right rubbing wheel ;4 jacking assembly; 41 jacking drive unit; 411 cam; 412 first rocker arm; 413 second rocker arm; 42 jacking end; 421 first jacking wheel group; 422 second jacking wheel group; 5 suction Card transmission components; 6 limit components; 61 card output channels; 62 limit blocks; 63 height adjustment components.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
为了更充分理解本发明的技术内容,下面结合示意图对本发明的技术方案进一步介绍和说明,但不局限于此。In order to more fully understand the technical content of the present invention, the technical solutions of the present invention are further introduced and described below in conjunction with the schematic diagrams, but are not limited thereto.
本发明实施例中若有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。If there are directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention, they are only used to explain the relative positions of various components under a certain posture (as shown in the accompanying drawings). relationship, movement situation, etc., if the specific posture changes, the directional indication changes accordingly.
另外,在本发明中若涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。In addition, in the present invention, descriptions involving "first", "second", etc. are only for description purposes, and should not be understood as indicating or implying their relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature.
如图1所示,一种卡片间歇送料机构10,包括:基座1,导卡组件2,搓轮组件3,顶升组件4,吸卡传送组件5。As shown in FIG. 1 , an intermittent card feeding mechanism 10 includes: a base 1 , a card guide assembly 2 , a roller assembly 3 , a jacking assembly 4 , and a suction card conveying assembly 5 .
优选的,导卡组件2设于基座1上,导卡组件2设有卡槽21,及位于卡槽21末端的出卡口22。导卡组件2倾斜安装于基座1,导卡组件2与基座1之间的倾斜角范围为75°-85°,导卡组件2内的卡片可以在自重的情况下滑落,在本申请中导卡组件2的倾斜角为80°。Preferably, the card guide assembly 2 is provided on the base 1 , and the card guide assembly 2 is provided with a card slot 21 and a card outlet 22 located at the end of the card slot 21 . The card guide assembly 2 is installed obliquely on the base 1, and the inclination angle between the card guide assembly 2 and the base 1 ranges from 75° to 85°. The cards in the card guide assembly 2 can slide down under their own weight. The inclination angle of the middle guide card assembly 2 is 80°.
优选的,搓轮组件3设于基座1上,搓轮组件3包括位于出卡口22两侧的左搓轮31和右搓轮32,用于驱动左搓轮31的左驱动单元,用于驱动右搓轮32的右驱动单元。左搓轮31和右搓轮32的边缘位于导卡组件2的卡槽21延长区域内,对卡片有限流作用,左搓轮31和右搓轮32为弹性轮,卡片可以在外部力量的作用下穿过搓轮组件3进入缓冲区(图中未标示),该缓冲区为搓轮组件3与吸卡传送组件5之间的空间。缓冲区的一侧设置有光电感应器(图中未示出),通过光电感应器检测缓冲区卡片的数量,光电感应器与左驱动单元、右驱动单元电连接,从而控制缓冲区卡片的数量为5-8张。Preferably, the wheel rubbing assembly 3 is arranged on the base 1, and the wheel rubbing assembly 3 includes a left rubbing wheel 31 and a right rubbing wheel 32 located on both sides of the bayonet opening 22, and is used for driving the left driving unit of the left rubbing wheel 31. It is used to drive the right drive unit of the right roller 32 . The edges of the left rubbing wheel 31 and the right rubbing wheel 32 are located in the extended area of the card slot 21 of the card guide assembly 2, which restricts the flow of the card. The left rubbing wheel 31 and the right rubbing wheel 32 are elastic wheels, and the card can be affected by external forces. Pass through the roller rubbing component 3 and enter the buffer area (not marked in the figure), which is the space between the roller rubbing component 3 and the suction card conveying component 5 . One side of the buffer area is provided with a photoelectric sensor (not shown in the figure), the number of buffer cards is detected by the photoelectric sensor, and the photoelectric sensor is electrically connected with the left drive unit and the right drive unit, thereby controlling the number of buffer cards 5-8 sheets.
优选的,吸卡传送组件5穿过基座1且位于搓轮组件3的下方,吸卡传送组件5为负压传送带,既具有负压吸附的功能,又具有传送卡片的功能。Preferably, the suction card conveying assembly 5 passes through the base 1 and is located below the wheel rubbing assembly 3. The suction card conveying assembly 5 is a negative pressure conveyor belt, which not only has the function of negative pressure adsorption, but also has the function of conveying cards.
优选的,一种卡片间歇送料机构10还包括设于搓轮组件3外侧的吹风组件(图中未示出),吹风组件所吹的风为等离子风,使得卡片之间存在电场,从而利于卡片隔开,避免重叠在一起。Preferably, an intermittent card feeding mechanism 10 further includes a blower assembly (not shown in the figure) disposed on the outside of the rubbing wheel assembly 3, and the wind blown by the blower assembly is plasma wind, so that an electric field exists between the cards, thereby facilitating the cards spaced to avoid overlapping.
如图2所示,顶升组件4位于搓轮组件3的下方,顶升组件4包括顶升驱动单元41,及顶升端42。顶升端42固定于顶升驱动单元41的驱动端,驱动单元驱动顶升端42靠近或远离搓轮组件3。As shown in FIG. 2 , the jacking assembly 4 is located below the rolling wheel assembly 3 , and the jacking assembly 4 includes a jacking drive unit 41 and a jacking end 42 . The jacking end 42 is fixed on the driving end of the jacking driving unit 41 , and the driving unit drives the jacking end 42 to be close to or away from the wheel roller assembly 3 .
优选的,顶升端42包括第一顶升轮组421,第二顶升轮组422,第一顶升轮组421包括左一顶升轮、右一顶升轮(请参照图1),第二顶升轮组422包括左二顶升轮、右二顶升轮(请参照图1)。Preferably, the jacking end 42 includes a first jacking wheel group 421, a second jacking wheel group 422, and the first jacking wheel group 421 includes a left jacking wheel and a right jacking wheel (please refer to FIG. 1), The second jacking wheel set 422 includes two left jacking wheels and two right jacking wheels (please refer to FIG. 1 ).
优选的,吸卡传送组件5设有用于穿过顶升端42的开口部(请参照图1),以确保顶升组件4能在吸卡传送组件5的上方顶升卡片,并在顶升组件4下降后能平稳的将卡片放置在吸卡传送组件5上。Preferably, the suction card conveying assembly 5 is provided with an opening for passing through the jacking end 42 (please refer to FIG. 1 ), so as to ensure that the jacking assembly 4 can lift the card above the suction card conveying assembly 5 and lift the card at the top of the suction card conveying assembly 5 . After the assembly 4 is lowered, the card can be placed on the suction card conveying assembly 5 smoothly.
优选的,顶升驱动单元41包括电机,设于电机驱动端的凸轮411,转动连接于基座1的第一摇臂412和第二摇臂413。第一摇臂412的一端设有与凸轮411滚动接触的第一滚动轮,第二摇臂413的一端设有与凸轮411滚动接触的第二滚动轮。第一顶升轮组421固定于第一摇臂412且远离第一滚动轮的一端,第二顶升轮组422固定于第二摇臂413且远离第二滚动轮的一端。Preferably, the jacking drive unit 41 includes a motor, a cam 411 disposed at the drive end of the motor, and rotatably connected to the first rocker arm 412 and the second rocker arm 413 of the base 1 . One end of the first rocker arm 412 is provided with a first rolling wheel in rolling contact with the cam 411 , and one end of the second rocker arm 413 is provided with a second rolling wheel in rolling contact with the cam 411 . The first lifting wheel set 421 is fixed to an end of the first rocker arm 412 away from the first rolling wheel, and the second lifting wheel set 422 is fixed to an end of the second rocker arm 413 that is far away from the second rolling wheel.
优选的,顶升组件4设置于吸卡传送组件5的两侧,且顶升端42位于导卡组件2的卡槽21延长区域内,以确保顶升组件4能顶升卡片。Preferably, the jacking assembly 4 is disposed on both sides of the suction card conveying assembly 5, and the jacking end 42 is located in the extended area of the card slot 21 of the card guiding assembly 2, so as to ensure that the jacking assembly 4 can jack up the card.
优选的,卡片间歇送料机构10还包括限位组件6,限位组件6设于吸卡传送组件5的上方,且限位组件6与吸卡传送组件5之间设有出卡通道61。限位组件6包括限位块62,及用于调节限位块62高度的调高组件63。通过调高组件63来调节出卡通道61的大小,从而使得出卡通道每次只能出一张卡,避免了卡片叠加的情况。Preferably, the intermittent card feeding mechanism 10 further includes a limiting component 6 , the limiting component 6 is arranged above the suction card conveying component 5 , and a card output channel 61 is provided between the limiting component 6 and the suction card conveying component 5 . The limiting component 6 includes a limiting block 62 and a height adjusting component 63 for adjusting the height of the limiting block 62 . The size of the card output channel 61 is adjusted by adjusting the height of the component 63, so that only one card can be output from the card output channel at a time, avoiding the situation of stacking cards.
如图3所示,初始送卡时,电机驱动凸轮411转动,以使得摆臂转动,从而驱动第一顶升轮组421、第二顶升轮组422上升,通过吸卡传送组件5吸取的卡片从搓轮组件3落入第一顶升轮组421、第二顶升轮组422上。As shown in FIG. 3 , when the card is initially fed, the motor drives the cam 411 to rotate, so that the swing arm rotates, thereby driving the first lifting wheel group 421 and the second lifting wheel group 422 to rise. The card is dropped from the wheel roller assembly 3 onto the first lifting wheel set 421 and the second lifting wheel set 422 .
如图4所示,初始放卡时,电机驱动凸轮411转动,以使得摆臂转动,从而驱动第一顶升轮组421、第二顶升轮组422下降,第一顶升轮组421、第二顶升轮组422进入吸卡传送组件5的下方,以使得卡片平稳的放置到吸卡传送组件5上。As shown in FIG. 4 , when the card is initially placed, the motor drives the cam 411 to rotate, so that the swing arm rotates, thereby driving the first lifting wheel set 421 and the second lifting wheel set 422 to descend, and the first lifting wheel set 421, The second lifting wheel set 422 enters under the suction card conveying assembly 5 so that the cards are placed on the suction card conveying assembly 5 stably.
如图5所示,一种卡片间歇送料机构10正常运行时,电机驱动凸轮411转动,以使得摆臂转动,从而驱动第一顶升轮组421、第二顶升轮组422上升,通过吸卡传送组件5吸取的卡片从搓轮组件3落入第一顶升轮组421、第二顶升轮组422上。由于顶升组件4此时的高度比吸卡传送组件5的端面要高,前、后卡片之间存在过渡,因此,吸卡传送组件5可以将前一张卡片先运输出去,而两张卡片之间不会产生接触。As shown in FIG. 5 , when a card intermittent feeding mechanism 10 is in normal operation, the motor drives the cam 411 to rotate, so that the swing arm rotates, thereby driving the first lifting wheel group 421 and the second lifting wheel group 422 to rise. The cards sucked by the card conveying assembly 5 fall from the roller rubbing assembly 3 onto the first lifting wheel set 421 and the second lifting wheel set 422 . Since the height of the lifting assembly 4 is higher than the end face of the suction card conveying assembly 5 at this time, there is a transition between the front and rear cards. Therefore, the suction card conveying assembly 5 can transport the previous card first, while the two cards There will be no contact between them.
如图6所示,当前一张卡片先运输出去,并在二者拉开到一定距离后,电机驱动凸轮411转动,以使得摆臂转动,从而驱动第一顶升轮组421、第二顶升轮组422下降,第一顶升轮组421、第二顶升轮组422进入吸卡传送组件5的下方,以使得卡片平稳的放置到吸卡传送组件5上,前后两张卡片在保持设定距离的情况下间隔式运输,且运输途中只需要一条负压皮带。As shown in Figure 6, the first card is transported out first, and after the two are pulled apart to a certain distance, the motor drives the cam 411 to rotate, so that the swing arm rotates, thereby driving the first lifting wheel set 421 and the second lifting wheel The lifting wheel set 422 descends, and the first lifting wheel set 421 and the second lifting wheel set 422 enter the bottom of the suction card conveying assembly 5, so that the card is placed on the suction card conveying assembly 5 smoothly, and the front and rear two cards are kept The distance is set for interval transportation, and only one negative pressure belt is required during transportation.
本申请实施例通过提出一种卡片间歇送料机构,通过导卡组件放置卡片,搓轮组件将卡片从导卡组件的出卡口搓出,然后由顶升组件先顶升从搓轮组件所搓出的卡片,吸卡传送组件可以将前一张卡片运输出去并拉开距离,然后顶升组件下降,将卡片转移至吸卡传送组件,吸卡传送组件将卡片通过出卡通道送出,出卡通道每次只能出一张卡,因此,吸卡传送组件可以将卡片一张一张的送出,并且还能保持卡片之间保持一定间距,而卡片在整个过程中没有相互摩擦,因此,不会存在卡片摩擦受损的情况。通过采用搓轮组件与吸卡传送组件、顶升组件、限位组件相配合的技术手段,克服了卡片送料时因卡片叠加而导致表面摩擦受损的技术问题,达到了提高卡片合格率的技术效果。The embodiment of the present application proposes an intermittent card feeding mechanism, in which the card is placed through the card guide assembly, and the rubbing wheel assembly rubs the card out of the card outlet of the card guide assembly, and then the jacking assembly first lifts and rubs the card from the rubbing wheel assembly. The card is sent out, the suction card conveying assembly can transport the previous card out and keep the distance, and then the jacking assembly descends to transfer the card to the suction card conveying assembly. The channel can only send out one card at a time, so the suction card conveying assembly can send out the cards one by one, and can also maintain a certain distance between the cards, and the cards do not rub against each other during the whole process, so there is no There will be situations where the card will be damaged by friction. By using the technical means of combining the roller rubbing assembly with the suction card transmission assembly, the jacking assembly and the limiting assembly, the technical problem of surface friction damage caused by the superposition of the cards during card feeding is overcome, and the technology to improve the pass rate of the card is achieved. Effect.
本申请中还公开了一种发卡设备,发卡设备包括上述的卡片间歇送料机构;所述发卡设备还包括设于卡片间歇送料机构前端的送卡机构,及设于卡片间歇送料机构后端的发卡机构。The present application also discloses a card issuing device, which includes the above-mentioned intermittent card feeding mechanism; the card issuing device further includes a card feeding mechanism disposed at the front end of the card intermittent feeding mechanism, and a card issuing mechanism disposed at the rear end of the card intermittent feeding mechanism .
本申请中还公开了一种卡片间歇送料方法,卡片间歇送料方法采用上述的卡片间歇送料机构,包括:The present application also discloses a card intermittent feeding method, which adopts the above-mentioned card intermittent feeding mechanism, including:
S1、卡片上料至导卡组件;S1. The card is fed to the card guide assembly;
S2、吸卡传送组件将卡片从导卡组件经搓轮组件搓出到缓冲区的卡片吸出至顶升组件;其中,步骤S2具体包括:S2, the suction-card conveying assembly sucks out the card from the card guide assembly through the rubbing wheel assembly to the buffer zone and sucks out the card to the jacking assembly; wherein, step S2 specifically includes:
S21、搓轮组件将左搓轮和右搓轮之间的卡片单独分隔至缓冲区;S21. The roller assembly separates the cards between the left roller and the right roller to the buffer zone;
S22、顶升组件靠近搓轮组件;S22. The jacking assembly is close to the wheel roller assembly;
S23、吸卡传送组件将缓冲区的卡片吸至顶升组件;S23, the suction card transmission assembly sucks the cards in the buffer area to the jacking assembly;
S24、顶升组件承载卡片至吸卡传送组件所传送的前一张卡片传送至设定距离;S24, the lifting component carries the card to the previous card transmitted by the suction card conveying component and transmits it to the set distance;
S25、顶升组件远离搓轮组件并靠近吸卡传送组件;S25. The jacking assembly is far away from the wheel roller assembly and close to the suction card conveying assembly;
S3、顶升组件将卡片转移至吸卡传送组件;S3. The lifting assembly transfers the card to the suction card conveying assembly;
S4、吸卡传送组件将卡片从出卡通道送出。S4, the suction card transmission component sends out the card from the card output channel.
作为一种实施方式,顶升驱动单元包括第一直线驱动单元,第二直线驱动单元,第一顶升轮组固定于第一直线驱动单元的驱动端,第二顶升轮组固定于第二直线驱动单元的驱动端。As an embodiment, the jacking drive unit includes a first linear drive unit and a second linear drive unit, the first jacking wheel set is fixed on the driving end of the first linear driving unit, and the second jacking wheel set is fixed on the driving end of the first linear driving unit. The drive end of the second linear drive unit.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同范围限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (10)

  1. 一种卡片间歇送料机构,其特征在于,包括:A card intermittent feeding mechanism, characterized in that it includes:
    基座;pedestal;
    导卡组件,所述导卡组件设于基座上,所述导卡组件设有卡槽,及位于卡槽末端的出卡口;a card guide assembly, the card guide assembly is arranged on the base, the card guide assembly is provided with a card slot, and a card outlet located at the end of the card slot;
    搓轮组件,所述搓轮组件设于基座上,所述搓轮组件包括位于出卡口两侧的左搓轮和右搓轮;a wheel rubbing assembly, the wheel rubbing assembly is arranged on the base, and the wheel rubbing assembly includes a left rubbing wheel and a right rubbing wheel located on both sides of the bayonet outlet;
    顶升组件,所述顶升组件位于搓轮组件的下方;a jacking assembly, the jacking assembly is located below the rolling wheel assembly;
    吸卡传送组件,所述吸卡传送组件穿过所述基座且位于搓轮组件的下方;a suction card transmission assembly, the suction card transmission assembly passes through the base and is located below the roller rubbing assembly;
    限位组件,所述限位组件设于吸卡传送组件的上方,且限位组件与吸卡传送组件之间设有出卡通道。The limit component is arranged above the suction card transmission component, and a card output channel is arranged between the limit component and the suction card transmission component.
  2. 如权利要求1所述的卡片间歇送料机构,其特征在于,所述顶升组件包括顶升驱动单元,及顶升端;所述顶升端固定于所述顶升驱动单元的驱动端;所述驱动单元驱动顶升端靠近或远离所述搓轮组件。The intermittent card feeding mechanism of claim 1, wherein the jacking assembly comprises a jacking drive unit and a jacking end; the jacking end is fixed on the driving end of the jacking drive unit; The driving unit drives the jacking end to be close to or away from the wheel roller assembly.
  3. 如权利要求2所述的卡片间歇送料机构,其特征在于,所述顶升端包括第一顶升轮组,第二顶升轮组;所述第一顶升轮组包括左一顶升轮、右一顶升轮;所述第二顶升轮组包括左二顶升轮、右二顶升轮。The intermittent card feeding mechanism according to claim 2, wherein the jacking end comprises a first jacking wheel group and a second jacking wheel group; the first jacking wheel group includes a left jacking wheel , a right jacking wheel; the second jacking wheel group includes two left jacking wheels and two right jacking wheels.
  4. 如权利要求3所述的卡片间歇送料机构,其特征在于,所述顶升驱动单元包括电机,设于电机驱动端的凸轮,转动连接于基座的第一摇臂和第二摇臂;所述第一摇臂的一端设有与所述凸轮滚动接触的第一滚动轮;所述第二摇臂的一端设有与所述凸轮滚动接触的第二滚动轮;所述第一顶升轮组固定于第一摇臂且远离所述第一滚动轮的一端;所述第二顶升轮组固定于第二摇臂且远离所述第二滚动轮的一端。The card intermittent feeding mechanism according to claim 3, wherein the jacking drive unit comprises a motor, a cam located at the driving end of the motor, a first rocker arm and a second rocker arm rotatably connected to the base; the One end of the first rocker arm is provided with a first rolling wheel in rolling contact with the cam; one end of the second rocker arm is provided with a second rolling wheel in rolling contact with the cam; the first lifting wheel set is fixed to one end of the first rocker arm and is far away from the first rolling wheel; the second lifting wheel set is fixed to one end of the second rocker arm and is far away from the second rolling wheel.
  5. 如权利要求3所述的卡片间歇送料机构,其特征在于,所述顶升驱动单元包括第一直线驱动单元,第二直线驱动单元;所述第一顶升轮组固定于第一直线驱动单元的驱动端;所述第二顶升轮组固定于第二直线驱动单元的驱动端。The intermittent card feeding mechanism according to claim 3, wherein the lifting driving unit comprises a first linear driving unit and a second linear driving unit; and the first lifting wheel set is fixed on the first linear driving unit the driving end of the driving unit; the second lifting wheel set is fixed on the driving end of the second linear driving unit.
  6. 如权利要求2所述的卡片间歇送料机构,其特征在于,所述顶升组件设置于吸卡传送组件的两侧,且所述顶升端位于所述导卡组件的卡槽延长区域内。The intermittent card feeding mechanism according to claim 2, wherein the lifting components are disposed on both sides of the suction card conveying component, and the lifting ends are located in the extended area of the card slot of the card guide component.
  7. 如权利要求2所述的卡片间歇送料机构,其特征在于,所述吸卡传送组件设有用于穿过顶升端的开口部。The intermittent card feeding mechanism according to claim 2, wherein the suction card conveying assembly is provided with an opening for passing through the lifting end.
  8. 如权利要求1所述的卡片间歇送料机构,其特征在于,所述搓轮组件还包括用于驱动左搓轮的左驱动单元,用于驱动右搓轮的右驱动单元;所述左搓轮和右搓轮为弹性轮。The card intermittent feeding mechanism according to claim 1, wherein the wheel roller assembly further comprises a left drive unit for driving the left roller, and a right drive unit for driving the right roller; the left roller And the right rolling wheel is an elastic wheel.
  9. 如权利要求1所述的卡片间歇送料机构,其特征在于,所述限位组件包括限位块,及用于调节限位块高度的调高组件。The intermittent card feeding mechanism according to claim 1, wherein the limit component comprises a limit block, and a height adjustment component for adjusting the height of the limit block.
  10. 如权利要求1所述的卡片间歇送料机构,其特征在于,所述吸卡传送组件为负压传送带。The intermittent card feeding mechanism according to claim 1, wherein the sucking card conveying component is a negative pressure conveying belt.
    11. 如权利要求1所述的卡片间歇送料机构,其特征在于,所述卡片间歇送料机构还包括设于搓轮组件外侧的吹风组件。11. The intermittent card feeding mechanism according to claim 1, wherein the intermittent card feeding mechanism further comprises an air blowing component disposed outside the roller rubbing component.
    12. 一种发卡设备,其特征在于,所述发卡设备包括如权利要求1-11任一项所述的卡片间歇送料机构;所述发卡设备还包括设于卡片间歇送料机构前端的送卡机构,及设于卡片间歇送料机构后端的发卡机构。12. A card issuing device, characterized in that the card issuing device comprises the card intermittent feeding mechanism according to any one of claims 1-11; the card issuing device further comprises a card feeding mechanism arranged at the front end of the card intermittent feeding mechanism , and a card issuing mechanism located at the rear end of the intermittent card feeding mechanism.
    13. 一种卡片间歇送料方法,其特征在于,所述卡片间歇送料方法采用如权利要求1-11任一项所述的卡片间歇送料机构,包括:13. A card intermittent feeding method, wherein the card intermittent feeding method adopts the card intermittent feeding mechanism according to any one of claims 1-11, comprising:
    卡片上料至导卡组件;The card is fed to the card guide assembly;
    吸卡传送组件将卡片从导卡组件经搓轮组件搓出到缓冲区的卡片吸出至顶升组件;The suction card conveying assembly sucks the cards from the card guide assembly through the roller assembly to the buffer zone to the jacking assembly;
    顶升组件将卡片转移至吸卡传送组件;The jacking assembly transfers the card to the suction card conveying assembly;
    吸卡传送组件将卡片从出卡通道送出。The suction card conveying assembly sends the card out of the card output channel.
    14. 如权利要求13所述的卡片间歇送料方法,其特征在于,所述吸卡传送组件将卡片从导卡组件经搓轮组件搓出到缓冲区的卡片吸出至顶升组件步骤,包括:14. The method for intermittently feeding cards as claimed in claim 13, wherein the step of sucking the card conveying assembly from the card guide assembly to the card that has been rolled out to the buffer area through the roller assembly to the jacking assembly includes:
    搓轮组件将左搓轮和右搓轮之间的卡片单独分隔至缓冲区;The scroll wheel assembly separates the cards between the left scroll wheel and the right scroll wheel to the buffer area;
    顶升组件靠近搓轮组件;The jacking assembly is close to the roller assembly;
    吸卡传送组件将缓冲区的卡片吸至顶升组件;The suction card conveying assembly sucks the cards in the buffer area to the jacking assembly;
    顶升组件承载卡片至吸卡传送组件所传送的前一张卡片传送至设定距离;The jacking assembly carries the card to the previous card sent by the suction card conveying assembly and conveys it to the set distance;
    顶升组件远离搓轮组件并靠近吸卡传送组件。The jacking assembly is far away from the roller assembly and close to the suction card conveying assembly.
PCT/CN2021/077346 2020-07-10 2021-02-23 Intermittent card feeding mechanism and method, and card sending device WO2022007412A1 (en)

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