WO2022007334A1 - Acoustic adjusting material for sound production apparatus, sound production apparatus, filling method and electronic device - Google Patents

Acoustic adjusting material for sound production apparatus, sound production apparatus, filling method and electronic device Download PDF

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WO2022007334A1
WO2022007334A1 PCT/CN2020/136719 CN2020136719W WO2022007334A1 WO 2022007334 A1 WO2022007334 A1 WO 2022007334A1 CN 2020136719 W CN2020136719 W CN 2020136719W WO 2022007334 A1 WO2022007334 A1 WO 2022007334A1
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filler
acoustic
buffer
foaming
adjustment material
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French (fr)
Chinese (zh)
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潘泉泉
凌风光
李春
张成飞
刘春发
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歌尔股份有限公司
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/14Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
    • C08J9/141Hydrocarbons
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066Use of inorganic compounding ingredients
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/08Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing carbon dioxide
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/10Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
    • C08J9/104Hydrazines; Hydrazides; Semicarbazides; Semicarbazones; Hydrazones; Derivatives thereof
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R1/00Details of transducers, loudspeakers or microphones
    • H04R1/20Arrangements for obtaining desired frequency or directional characteristics
    • H04R1/22Arrangements for obtaining desired frequency or directional characteristics for obtaining desired frequency characteristic only 
    • H04R1/28Transducer mountings or enclosures modified by provision of mechanical or acoustic impedances, e.g. resonator, damping means
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/02CO2-releasing, e.g. NaHCO3 and citric acid
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/04N2 releasing, ex azodicarbonamide or nitroso compound
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/14Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2325/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
    • C08J2325/02Homopolymers or copolymers of hydrocarbons
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    • C08J2325/06Polystyrene
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2487/00Characterised by the use of unspecified macromolecular compounds, obtained otherwise than by polymerisation reactions only involving unsaturated carbon-to-carbon bonds

Abstract

Provided are an acoustic adjusting material for a sound production apparatus, the sound production apparatus, a filling method and an electronic device. The acoustic adjusting material comprises a buffer filler and an acoustic improvement filler. The buffer filler is foamed under a triggered condition to form a foamed body buffer filler so as to provide a buffer effect for the acoustic improvement filler during moving collision, and the volume of the foamed buffer filler is changed along with the change in temperature and/or foaming time, so that different buffer effects can be achieved. According to embodiments, the buffer degree of the buffer filler to the acoustic improvement filler during moving collision is flexibly controlled by means of the foaming temperature and time of the buffer filler. In the working process of the sound production device, the buffer filler greatly reduces the risk of breakage of the acoustic improvement filler, the durability of the acoustic adjusting material is improved, and the service lifetime of the acoustic adjusting material is prolonged.

Description

用于发声装置的声学调节材料、发声装置、填充方法及电子设备Acoustic adjustment material for sound-generating device, sound-generating device, filling method, and electronic equipment 技术领域technical field
本申请涉及电声转换技术领域,具体地,本申请涉及一种用于发声装置的声学调节材料、发声装置、填充方法及电子设备。The present application relates to the technical field of electro-acoustic conversion, and in particular, the present application relates to an acoustic adjustment material for a sound-generating device, a sound-generating device, a filling method, and an electronic device.
背景技术Background technique
发声装置例如受话器或者扬声器,通常包括壳体、收容在所述壳体内的发声单体。发声单体将壳体内的腔体分隔为前声腔和后声腔。前声腔与出声孔连通,发声单体产生的声波从前声腔辐射出。后声腔与发声单体连通。声波相对侧的振动气流能够辐射到后声腔内。后声腔用于调节发声装置的低频效果。A sound-generating device, such as a receiver or a speaker, usually includes a housing and a sound-generating unit accommodated in the housing. The sound-generating unit divides the cavity in the casing into a front acoustic cavity and a rear acoustic cavity. The front acoustic cavity is communicated with the sound outlet hole, and the sound waves generated by the sounding unit are radiated from the front acoustic cavity. The rear acoustic cavity is communicated with the sounding unit. The vibrating airflow on the opposite side of the sound wave can radiate into the rear acoustic cavity. The rear cavity is used to adjust the low frequency effect of the sound-generating device.
为了更好地调节低频效果,通常在后声腔内填充有吸音颗粒。吸音颗粒能够吸附、脱附振动气体,从而使得发声装置的低频效果更好。然而,在工作过程中,吸音颗粒会相互碰撞,而导致破碎。一方面,破碎会产生粉尘,粉尘进入发声单体,会造成发声单体工作不正常。另一方面,吸音颗粒破碎会使得发声装置的F0升高,造成低频效果变差。In order to better adjust the low frequency effect, sound-absorbing particles are usually filled in the rear acoustic cavity. The sound-absorbing particles can adsorb and desorb the vibrating gas, so that the low-frequency effect of the sound-emitting device is better. However, during the working process, the sound-absorbing particles will collide with each other, resulting in fragmentation. On the one hand, crushing will generate dust, and the dust will enter the sound-emitting unit, which will cause the sound-emitting unit to work abnormally. On the other hand, the fragmentation of the sound-absorbing particles will increase the F0 of the sound-generating device, resulting in poorer low-frequency effects.
申请号为201921855579.4的中国实用新型专利公开了一种用于扬声器的填料,该填料包括可膨胀填料和声学填料,其中可膨胀填料可以在膨胀触发时从第一尺寸永久膨胀至第二尺寸,对声学填料起到固定作用,改善了扬声器不同方向的声音质量,避免了流噪的产生。但该申请的可膨胀填料在膨胀触发时从初始的第一尺寸永久膨胀至固定的第二尺寸,可膨胀填料在第二尺寸条件下不再变化,而且在扬声器使用过程中可膨胀填料的尺寸也是恒定的,无法根据不同的扬声器使用环境条件对可膨胀填料的膨胀程度进行有效调节,导致扬声器的性能单一,限制了可膨胀填料的适用性。Chinese Utility Model Patent Application No. 201921855579.4 discloses a filler for a loudspeaker, the filler includes an expandable filler and an acoustic filler, wherein the expandable filler can permanently expand from a first size to a second size when the expansion is triggered. Acoustic fillers play a fixed role, improving the sound quality of the speaker in different directions and avoiding the generation of flow noise. However, the expandable filler of this application permanently expands from an initial first size to a fixed second size when the expansion is triggered, the expandable filler does not change under the condition of the second size, and the size of the expandable filler during use of the speaker It is also constant, and the degree of expansion of the expandable filler cannot be effectively adjusted according to different environmental conditions of loudspeaker use, resulting in a single performance of the loudspeaker, which limits the applicability of the expandable filler.
发明内容SUMMARY OF THE INVENTION
本申请实施例提供一种用于发声装置的声学调节材料、发声装置、填充方法及电子设备,以解决现有声学调节材料适用性低的问题。Embodiments of the present application provide an acoustic adjustment material for a sounding device, a sounding device, a filling method, and an electronic device, so as to solve the problem of low applicability of existing acoustic adjustment materials.
为了解决上述问题,本申请实施例采用下述技术方案:In order to solve the above problems, the embodiments of the present application adopt the following technical solutions:
第一方面,本申请实施例提供了一种用于发声装置的声学调节材料,包括:In a first aspect, an embodiment of the present application provides an acoustic adjustment material for a sound generating device, including:
缓冲填料和声学改善填料,所述缓冲填料在被触发的条件下进行发泡,成为泡沫体缓冲填料,以对所述声学改善填料在移动碰撞时提供缓冲作用,所述缓冲填料发泡后的体积随温度和/或发泡时间的变化而变化。A buffer filler and an acoustic improvement filler, the buffer filler foams under the condition of being triggered to become a foam buffer filler, so as to provide a buffer effect for the acoustic improvement filler when moving and collided, and the foamed buffer filler is foamed. Volume varies with temperature and/or foaming time.
可选地,在发泡过程中,温度升高时所述缓冲填料的阻尼增大,所述缓冲填料的缓冲能力增强。Optionally, during the foaming process, when the temperature increases, the damping of the buffer filler increases, and the buffer capacity of the buffer filler increases.
可选地,所述缓冲填料为颗粒状,所述缓冲填料发泡后的物理尺寸范围为0.1~25mm。Optionally, the buffer filler is granular, and the physical size of the buffer filler after foaming is in the range of 0.1-25 mm.
可选地,所述缓冲填料为层状,所述缓冲填料发泡后的厚度范围为0.01~5mm。Optionally, the buffer filler is layered, and the thickness of the buffer filler after foaming ranges from 0.01 to 5 mm.
可选地,所述缓冲填料发泡后的密度范围为0.01~2g/mL。Optionally, the density range of the buffer filler after foaming is 0.01-2 g/mL.
可选地,所述缓冲填料包括混合在一起的高分子聚合物填料和发泡剂。Optionally, the buffer filler includes a high molecular polymer filler and a foaming agent mixed together.
可选地,通过热辐射、光辐射、电磁辐射中的至少一种使所述缓冲填料触发。Optionally, the buffer filler is triggered by at least one of thermal radiation, optical radiation, and electromagnetic radiation.
可选地,发泡前,所述缓冲填料占声学调节材料的总体积的0.01%-35%;发泡后,泡沫体缓冲填料的体积占声学调节材料的总体积的0.05%-65%。Optionally, before foaming, the buffer filler accounts for 0.01%-35% of the total volume of the acoustic adjustment material; after foaming, the volume of the foam cushion filler accounts for 0.05%-65% of the total volume of the acoustic adjustment material.
可选地,采用物理发泡法或者化学发泡法对所述缓冲填料进行触发。Optionally, the buffer filler is triggered by a physical foaming method or a chemical foaming method.
可选地,所述泡沫体缓冲填料的体积为所述缓冲填料体积的2-200倍。Optionally, the volume of the foam buffer filler is 2-200 times the volume of the buffer filler.
可选地,所述缓冲填料发泡前的物理尺寸是所述声学改善填料物理尺寸的10%~500%,所述缓冲填料发泡后的物理尺寸是所述声学改善填料物 理尺寸的100%~800%。Optionally, the physical size of the buffer filler before foaming is 10% to 500% of the physical size of the acoustic improvement filler, and the physical size of the buffer filler after foaming is 100% of the physical size of the acoustic improvement filler. ~800%.
可选地,所述缓冲填料的发泡过程包括第一发泡阶段和第二发泡阶段,所述第一发泡阶段得到第一泡沫体缓冲填料,所述第二发泡阶段得到第二泡沫体缓冲填料。Optionally, the foaming process of the buffer filler includes a first foaming stage and a second foaming stage, the first foaming stage obtains a first foam buffer filler, and the second foaming stage obtains a second foam. Foam cushioning padding.
可选地,所述第二泡沫体缓冲填料的体积为所述第一泡沫体缓冲填料体积的1-25倍。Optionally, the volume of the second foam buffer filler is 1-25 times the volume of the first foam buffer filler.
第二方面,本申请实施例提供了一种发声装置,包括壳体、发声单体和第一方面所述的发声装置的声学调节材料,所述壳体的内部形成腔体,所述腔体包括后声腔,所述发声单体设置在所述腔体内,所述发声单体与所述后声腔连通,所述后声腔包括灌装区,所述声学调节材料设置在所述灌装区内。In a second aspect, embodiments of the present application provide a sound-generating device, including a housing, a sound-generating unit, and the acoustic adjustment material of the sound-generating device described in the first aspect, wherein a cavity is formed inside the housing, and the cavity is It includes a rear acoustic cavity, the sounding unit is arranged in the cavity, the sounding monomer is communicated with the rear acoustic cavity, the rear acoustic cavity includes a filling area, and the acoustic adjustment material is arranged in the filling area .
可选地,发泡前,所述声学调节材料在所述灌装区内的填充率为50%-95%。Optionally, before foaming, the filling rate of the acoustic adjustment material in the filling area is 50%-95%.
可选地,所述缓冲填料和所述声学改善填料均为颗粒状材料,所述缓冲填料与所述声学改善填料混合填充于灌装区内。Optionally, both the buffer filler and the acoustic improvement filler are granular materials, and the buffer filler and the acoustic improvement filler are mixed and filled in the filling area.
可选地,所述缓冲填料构成缓冲层,位于灌装区腔体的一个或多个内壁上,缓冲层由单一层整体材料或由多个颗粒状材料组合构成的一层结构;Optionally, the buffer filler constitutes a buffer layer, which is located on one or more inner walls of the cavity in the filling area, and the buffer layer is composed of a single layer of integral material or a one-layer structure composed of a combination of multiple granular materials;
所述声学改善填料填充于内壁含有缓冲层填料的灌装区中。The acoustic-improving filler is filled in the filling area whose inner wall contains the buffer layer filler.
可选地,所述缓冲填料和所述声学改善填料均为块状材料;Optionally, both the buffer filler and the acoustic improvement filler are block materials;
所述缓冲填料与所述声学改善填料交替设置;或者在同一层的块状的缓冲填料和块状的声学改善填料呈矩阵分布,并且缓冲填料和声学改善填料交错设置。The buffer fillers and the acoustic improvement fillers are alternately arranged; or the bulk buffer fillers and the block acoustic improvement fillers in the same layer are distributed in a matrix, and the buffer fillers and the acoustic improvement fillers are alternately arranged.
第三方面,本申请实施例提供了一种第一方面所述声学调节材料的填充方法,包括以下列任意方式设置在所述发声装置的后声腔的灌装区内:In a third aspect, an embodiment of the present application provides a method for filling the acoustic adjustment material according to the first aspect, including disposing the material in the filling area of the rear acoustic cavity of the sound generating device in any of the following manners:
所述声学调节材料为颗粒状,先将缓冲填料填充到所述灌装区内,再 将声学改善填料填充到所述灌装区内;The acoustic adjustment material is granular, and the buffer filler is first filled into the filling area, and then the acoustic improvement filler is filled into the filling area;
所述声学调节材料为颗粒状,先将声学改善填料填充到所述灌装区内,再将缓冲填料填充到所述灌装区内;The acoustic adjustment material is granular, and the acoustic improvement filler is first filled into the filling area, and then the buffer filler is filled into the filling area;
所述声学调节材料为颗粒状,先将缓冲填料和声学改善填料进行混合,再将混合后的缓冲填料和声学改善填料填充到灌装区内;The acoustic adjustment material is granular, and the buffer filler and the acoustic improvement filler are mixed first, and then the mixed buffer filler and the acoustic improvement filler are filled into the filling area;
先将缓冲填料设置在所述灌装区的至少一个壁部,以形成缓冲填料层,然后将声学改善填料填充到所述灌装区内。The buffer filler is first arranged on at least one wall of the filling area to form a buffer filler layer, and then the acoustic improving filler is filled into the filling area.
第四方面,本申请实施例提供了一种电子设备,包括第二方面所述的发声装置。In a fourth aspect, an embodiment of the present application provides an electronic device, including the sound generating device described in the second aspect.
本申请实施例采用的技术方案能够达到以下有益效果:The technical solutions adopted in the embodiments of the present application can achieve the following beneficial effects:
根据本申请的一个实施例,声学调节材料包括缓冲填料和声学改善填料。缓冲填料在被触发后发泡,成为发泡体缓冲填料,发泡体缓冲填料对声学改善填料的流动、碰撞提供缓冲作用。在发声装置工作过程中,缓冲填料大大降低了声学改善填料破碎的风险,提高了声学调节材料的耐用性和使用寿命。According to one embodiment of the present application, the acoustic adjustment material includes a cushioning filler and an acoustic improving filler. The buffer filler foams after being triggered to become a foam buffer filler, and the foam buffer filler provides a buffer effect on the flow and collision of the acoustic improvement filler. During the working process of the sound-generating device, the buffer filler greatly reduces the risk of crushing of the acoustic-improving filler, and improves the durability and service life of the acoustic-modulating material.
附图说明Description of drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The schematic embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation of the present application. In the attached image:
图1是根据本申请实施例的颗粒状声学调节材料未发泡状态的示意图。FIG. 1 is a schematic diagram of an unfoamed state of a granular acoustic adjustment material according to an embodiment of the present application.
图2是根据本申请实施例的颗粒状声学调节材料发泡状态的示意图。FIG. 2 is a schematic diagram of a foamed state of a granular acoustic adjustment material according to an embodiment of the present application.
图3是根据本申请实施例的层状声学调节材料未发泡状态的示意图。FIG. 3 is a schematic diagram of an unfoamed state of the layered acoustic adjustment material according to an embodiment of the present application.
图4是根据本申请实施例的层状声学调节材料发泡状态的示意图。4 is a schematic diagram of a foamed state of a layered acoustic adjustment material according to an embodiment of the present application.
图5是根据本申请实施例的矩阵分布的块状声学调节材料未发泡状态 的示意图。Fig. 5 is a schematic diagram of an unfoamed state of the matrix-distributed bulk acoustic adjustment material according to an embodiment of the present application.
图6是根据本申请实施例的格栅结构声学调节材料未填充状态的示意图。FIG. 6 is a schematic diagram of an unfilled state of the acoustic adjustment material of the grid structure according to an embodiment of the present application.
附图标记说明:Description of reference numbers:
11-壳体;12-发声单体;13-间隙;14-缓冲填料;15-声学改善填料;16-后声腔。11-shell; 12-sound unit; 13-gap; 14-buffer filler; 15-acoustic improvement filler; 16-rear acoustic cavity.
具体实施方式detailed description
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请具体实施例及相应的附图对本申请技术方案进行清楚、完整地描述。显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the objectives, technical solutions and advantages of the present application clearer, the technical solutions of the present application will be clearly and completely described below with reference to the specific embodiments of the present application and the corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
本申请的说明书和权利要求书中的术语“第一”、“第二”等是用于区别类似的对象,而不用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便本申请的实施例能够以除了在这里图示或描述的那些以外的顺序实施,且“第一”、“第二”等所区分的对象通常为一类,并不限定对象的个数,例如第一对象可以是一个,也可以是多个。此外,说明书以及权利要求中“和/或”表示所连接对象的至少其中之一,字符“/”,一般表示前后关联对象是一种“或”的关系。The terms "first", "second" and the like in the description and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances so that the embodiments of the present application can be practiced in sequences other than those illustrated or described herein, and distinguish between "first", "second", etc. The objects are usually of one type, and the number of objects is not limited. For example, the first object may be one or more than one. In addition, "and/or" in the description and claims indicates at least one of the connected objects, and the character "/" generally indicates that the associated objects are in an "or" relationship.
以下结合附图,详细说明本申请各个实施例公开的技术方案。The technical solutions disclosed in the various embodiments of the present application will be described in detail below with reference to the accompanying drawings.
本申请实施例提供了一种用于发声装置的声学调节材料,包括缓冲填料14和声学改善填料15,所述缓冲填料14在被触发的条件下进行发泡,成为泡沫体缓冲填料,以对所述声学改善填料15在移动碰撞时提供缓冲作用,所述缓冲填料14发泡后的体积随温度和/或发泡时间的变化而变化。所以,可以通过所述缓冲填料14发泡的温度和时间来灵活控制其对所述声学改善填料15在移动碰撞时的缓冲程度。The embodiment of the present application provides an acoustic adjustment material for a sound-generating device, which includes a buffer filler 14 and an acoustic improvement filler 15. The buffer filler 14 is foamed under a triggered condition to become a foam buffer The acoustic improvement filler 15 provides a buffering effect when moving and colliding, and the foamed volume of the buffer filler 14 varies with temperature and/or foaming time. Therefore, it is possible to flexibly control the degree of cushioning of the acoustic improvement filler 15 during movement and collision by the foaming temperature and time of the cushioning filler 14 .
可选地,在一定温度范围内,所述缓冲填料14发泡时,温度升高,所述缓冲填料的阻尼增大,所述缓冲填料14的缓冲能力增强。Optionally, within a certain temperature range, when the buffer filler 14 is foamed, the temperature increases, the damping of the buffer filler increases, and the buffer capacity of the buffer filler 14 increases.
在发声装置受外力冲击时,缓冲填料14在被触发的条件下进行发泡成为泡沫体缓冲填料,泡沫体缓冲填料为声学改善填料的流动、碰撞提供缓冲力,在发声装置工作过程中,降低了声学改善填料的碰撞率。通过这种方式,大大降低了声学改善填料破碎的风险,提高了声学调节材料的耐用性和使用寿命。When the sounding device is impacted by an external force, the buffer filler 14 is foamed under the condition of being triggered to become a foam buffering filler. Acoustically improve the collision rate of fillers. In this way, the risk of crushing of the acoustically-improving filler is greatly reduced, and the durability and service life of the acoustically-modifying material is improved.
此外,缓冲填料14在发泡后,形成泡孔。可发性材料具有弹性,泡孔能根据外部压力的变化而改变体积,从而对声学改善填料15的运动形成缓冲作用。通过这种方式,缓冲填料14能够有效地缓冲声学改善填料15的流动、碰撞。尤其是,发声装置在大功率工作时,缓冲填料14能有效地缓冲声学调节材料的振动。In addition, the buffer filler 14 forms cells after foaming. The expandable material has elasticity, and the cells can change the volume according to the change of the external pressure, so as to form a buffering effect on the movement of the acoustic improvement filler 15 . In this way, the buffer filler 14 can effectively buffer the flow and collision of the acoustic improvement filler 15 . In particular, when the sound-generating device works with high power, the buffer filler 14 can effectively buffer the vibration of the acoustic adjustment material.
此外,在发声装置受外力冲击时,泡孔为声学改善填料15提供缓冲力,泡孔中的气体通过滞流和压缩,使外来的能量被消耗、散逸。泡孔以较小的负加速度,逐步终止冲击载荷,因此,缓冲填料14具有良好的防震效果。In addition, when the sound generating device is impacted by external force, the cells provide buffer force for the acoustic improvement filler 15, and the gas in the cells is stagnant and compressed, so that the external energy is consumed and dissipated. The cells gradually terminate the impact load with a small negative acceleration, so the buffer filler 14 has a good shockproof effect.
此外,触发温度不同使得缓冲填料14能改变发泡的体积,从而适应不同的应用环境,这使得声学调节材料的耐候性、适应性更强。In addition, the different triggering temperatures enable the buffer filler 14 to change the volume of foam, thereby adapting to different application environments, which makes the acoustic adjustment material more weather-resistant and adaptable.
缓冲填料14是指在设定的触发条件下,能发生发泡的材料。在未被触发的条件下,缓冲填料14具有较小的体积。这使得该材料能被容易地填充到设定的腔体(例如,后声腔的灌装区)内。在被触发的条件下该材料发泡,从而为声学改善填料碰撞时提供缓冲。The buffer filler 14 refers to a material that can foam under a set trigger condition. In the untriggered condition, the buffer packing 14 has a smaller volume. This enables the material to be easily filled into a given cavity (eg, the filling area of the rear acoustic cavity). The material foams under triggered conditions, providing cushioning when the acoustically-improving filler collides.
可选地,所述缓冲填料14为颗粒状,所述缓冲填料14发泡后的物理尺寸范围为0.1~25mm。具体地,所述缓冲填料14的形状可以为球形、类球形、棒状、圆柱状、方块状或辐射状。Optionally, the buffer filler 14 is granular, and the physical size of the buffer filler 14 after foaming is in the range of 0.1-25 mm. Specifically, the shape of the buffer filler 14 may be spherical, quasi-spherical, rod-like, cylindrical, square or radial.
在该尺寸范围内,缓冲填料14对声学改善填料15的缓冲效果良好,泡孔的缓冲效果良好。Within this size range, the cushioning filler 14 has a good cushioning effect on the acoustic improving filler 15, and the cell has a good cushioning effect.
可选地,所述缓冲填料14为层状结构,具体可以为单层或多层,或者 由颗粒粘接成层状结构,所述缓冲填料14发泡后的厚度范围为0.01~25mm,优选0.1-5mm。Optionally, the buffer filler 14 has a layered structure, specifically a single layer or multiple layers, or a layered structure bonded by particles. The thickness of the buffer filler 14 after foaming is in the range of 0.01-25 mm, preferably 0.1-5mm.
具体地,缓冲填料14的厚度大小适中,并且不会堵塞声学改善填料15的气流通道,声学调节材料对振动气流的吸附、脱附效果良好。Specifically, the thickness of the buffer filler 14 is moderate, and it will not block the airflow channel of the acoustic improvement filler 15, and the acoustic adjustment material has a good adsorption and desorption effect on the vibrating airflow.
具体地,所述缓冲填料14为层状时,这些材料的流动性良好,在腔体中的填充容易。在填充时,可以将层状的缓冲填料14直接填充到发声装置的后声腔16的灌装区内。也可以是,将层状的缓冲填料14制备成设定的形状,然后填充到发声装置的后声腔16的灌装区中。还可以是,声学改善填料15制备成设定的三维结构,缓冲填料14填充到三维结构的间隙内。Specifically, when the buffer filler 14 is layered, the fluidity of these materials is good, and the filling in the cavity is easy. When filling, the layered buffer filler 14 can be directly filled into the filling area of the rear acoustic cavity 16 of the sound generating device. Alternatively, the layered buffer filler 14 is prepared into a predetermined shape and then filled into the filling area of the rear acoustic cavity 16 of the sound generating device. It is also possible that the acoustic improvement filler 15 is prepared into a set three-dimensional structure, and the buffer filler 14 is filled into the gaps of the three-dimensional structure.
可选地,所述缓冲填料14发泡后的密度范围为0.01~1.2g/mL,优选0.05-1g/mL。Optionally, the density range of the buffer filler 14 after foaming is 0.01-1.2 g/mL, preferably 0.05-1 g/mL.
具体地,在未发泡时,缓冲填料14的密度为0.2g/mL-1.5g/mL。在该密度范围内,声学调节材料的整体的密度小,这样使得发声装置的整体的重量轻。在发泡后,所述缓冲填料的密度可以优先选择0.01g/mL、0.04g/mL、0.08g/mL等。在该范围内,泡沫体缓冲填料对于声学改善填料的缓冲效果良好,结构强度高,耐用性良好。Specifically, when not foamed, the density of the buffer filler 14 is 0.2 g/mL to 1.5 g/mL. Within this density range, the overall density of the acoustic adjustment material is small, which makes the overall weight of the sound emitting device light. After foaming, the density of the buffer filler can be preferably 0.01 g/mL, 0.04 g/mL, 0.08 g/mL, and the like. Within this range, the foam cushioning filler has good cushioning effect on the acoustic improvement filler, high structural strength and good durability.
可选地,所述缓冲填料14包括混合在一起的高分子聚合物填料和发泡剂。Optionally, the buffer filler 14 includes a high molecular polymer filler and a foaming agent mixed together.
具体地,所述高分子聚合物填料包括可发性聚烯烃填料、可发性热塑性弹性体填料、可发性TPEE、可发性TPU等。所述可发性聚烯烃填料的分子链中含有烯烃链节,所述烯烃链节的分子结构包括-CH2-CH2-、-CH(R)-CH2-和-CH(R)-CH(R)-中的至少一种,其中R为烷基或芳香基。例如,所述可发性聚烯烃填料由乙烯、丙烯、丁烯、戊烯、己烯、聚苯乙烯、聚苯乙烯(即PS)、聚苯乙烯泡沫(即EPS)、丙烯腈-丁二烯-苯乙烯嵌段共聚物(即ABS)和苯乙烯-丁二烯-苯乙烯嵌段共聚物(即SBS)中一种或多种聚合而成。上述材料均能在热辐射的条件下被触发,从而发泡。并且,在不同的触发温度下,发泡后的体积不同,并随应用过程中温度的 变化,体积会发生变化。所述可发性热塑性弹性体填料的种类为聚烯烃热塑性弹性体、热塑性硫化胶、热塑性聚氨酯弹性体、热塑性聚酯弹性体和苯乙烯嵌段共聚物中的一种或多种。上述材料均能在热辐射的条件下被触发,从而发泡。并且,在不同的触发温度下,发泡后的体积不同,并随应用过程中温度的变化,体积会发生变化。可发性TPEE填料具有质量轻、不吸水、抗老化、腐蚀性能强、韧性强、无毒无污染的特点。Specifically, the polymer fillers include expandable polyolefin fillers, expandable thermoplastic elastomer fillers, expandable TPEE, expandable TPU, and the like. The molecular chain of the expandable polyolefin filler contains olefin links, and the molecular structures of the olefin links include -CH2-CH2-, -CH(R)-CH2- and -CH(R)-CH(R )- at least one of wherein R is alkyl or aryl. For example, the expandable polyolefin filler is composed of ethylene, propylene, butene, pentene, hexene, polystyrene, polystyrene (ie PS), polystyrene foam (ie EPS), acrylonitrile-butadiene One or more of ethylene-styrene block copolymer (ie ABS) and styrene-butadiene-styrene block copolymer (ie SBS) are polymerized. All of the above materials can be triggered by thermal radiation to foam. And, at different trigger temperatures, the volume after foaming is different, and the volume will change with the temperature change during the application process. The type of the expandable thermoplastic elastomer filler is one or more of polyolefin thermoplastic elastomer, thermoplastic vulcanizate, thermoplastic polyurethane elastomer, thermoplastic polyester elastomer and styrene block copolymer. All of the above materials can be triggered by thermal radiation to foam. Moreover, at different trigger temperatures, the volume after foaming is different, and the volume will change with the temperature change during the application process. Expandable TPEE filler has the characteristics of light weight, no water absorption, anti-aging, strong corrosion performance, strong toughness, non-toxic and non-polluting.
本领域技术人员可以根据实际需要选择发泡剂的种类、用量等。Those skilled in the art can select the type, dosage, etc. of the foaming agent according to actual needs.
可选地,所述发泡剂包括低沸点的烷烃。Optionally, the blowing agent comprises a low boiling alkane.
具体地,低沸点的烷烃的沸点为30℃-40℃。在制备时,在高压或者高温反应釜中,将缓冲填料和发泡剂混合在一起制备而成。该方法的工艺简单,一次反应就能形成缓冲填料14。也可以是,在缓冲填料中加入发泡剂,使发泡剂渗入可发性材料中。Specifically, the low boiling point alkane has a boiling point of 30°C to 40°C. During preparation, the buffer filler and the foaming agent are mixed together in a high pressure or high temperature reaction kettle. The process of this method is simple, and the buffer filler 14 can be formed in one reaction. It is also possible to add a foaming agent to the buffer filler, so that the foaming agent penetrates into the expandable material.
低沸点的烷烃包括石油醚、丁烷、戊烷等中的至少一种。这些材料均能在设定的触发条件下挥发,从而在可发性材料的内部形成泡孔。多个泡孔形成泡沫。当然,发泡剂的种类不限于上述实施例,本领域技术人员可以根据实际需要进行选择。The low-boiling alkane includes at least one of petroleum ether, butane, pentane, and the like. All of these materials can be volatilized under a set trigger condition, thereby forming cells inside the expandable material. A plurality of cells form a foam. Of course, the types of foaming agents are not limited to the above embodiments, and those skilled in the art can select them according to actual needs.
可选地,所述声学改善填料15为活性炭、沸石粉、二氧化硅、多孔氧化铝、分子筛、金属-有机框架材料中的一种或多种制成的具有声学性能的材料。Optionally, the acoustic improving filler 15 is a material with acoustic properties made of one or more of activated carbon, zeolite powder, silica, porous alumina, molecular sieve, and metal-organic framework material.
具体地,声学改善填料15是指能够吸附和脱附振动气体的多孔材料。例如,声学调节材料包括活性炭、沸石粉、二氧化硅、多孔氧化铝、分子筛、金属-有机框架材料等其中一种或多种制成的声学性能材料。声学改善填料15可以为颗粒状、片状、块状等。Specifically, the acoustic improving filler 15 refers to a porous material capable of adsorbing and desorbing vibration gas. For example, acoustic adjustment materials include acoustic performance materials made of one or more of activated carbon, zeolite powder, silica, porous alumina, molecular sieves, metal-organic framework materials, and the like. The acoustic improving filler 15 may be in the form of granules, flakes, blocks, and the like.
可选地,通过热辐射、光辐射、电磁辐射中的至少一种使所述缓冲填料14触发。Optionally, the buffer filler 14 is triggered by at least one of thermal radiation, optical radiation, and electromagnetic radiation.
具体地,上述辐射条件下,缓冲填料14内的发泡剂挥发并且体积变大,在可发性材料内形成泡孔,从而使得可发性材料的发泡。Specifically, under the above radiation conditions, the foaming agent in the buffer filler 14 volatilizes and becomes larger in volume, forming cells in the expandable material, thereby enabling the foaming of the expandable material.
在相同温度条件下,在一定的触发时间下,缓冲填料14的体积可增大至适当值,触发时间过短,则缓冲填料14的发泡的倍数小,起不到缓冲声学改善填料15的作用。Under the same temperature conditions, under a certain trigger time, the volume of the buffer filler 14 can be increased to an appropriate value. If the trigger time is too short, the foaming multiple of the buffer filler 14 will be small, which will not improve the sound of the buffer filler 15. effect.
在相同触发时间下,在一定的触发温度下,缓冲填料14的体积可增大至适当值,温度越高越容易发生泡孔破裂;反之,触发温度越低,则缓冲填料14的发泡体积越小,起不到缓冲声学改善填料15的作用。Under the same triggering time and a certain triggering temperature, the volume of the buffer filler 14 can be increased to an appropriate value, and the higher the temperature, the easier the cell rupture occurs; on the contrary, the lower the triggering temperature, the greater the foaming volume of the buffer filler 14 The smaller the value, the less the effect of buffering the acoustic-improving filler 15 is achieved.
在进行光辐射时,采用紫外线照射的方式触发缓冲填料14内的发泡剂。发泡剂在受热条件下,体积变大,从而在缓冲填料内形成泡孔。During the light irradiation, the foaming agent in the buffer filler 14 is triggered by means of ultraviolet irradiation. When the blowing agent is heated, the volume becomes larger, thereby forming cells in the buffer filler.
在进行电磁辐射时,在交变磁场的作用下,声学调节材料被加热。发泡剂挥发,从而在缓冲填料14内形成泡孔。上述触发方式的操作简单,泡孔大小的可控性强。During electromagnetic radiation, the acoustic modulation material is heated under the action of an alternating magnetic field. The blowing agent volatilizes, thereby forming cells in the buffer filler 14 . The above triggering method is easy to operate and has strong controllability of the size of the cells.
当然,缓冲填料14的触发方式不限于上述实施例,本领域技术人员可以根据实际需要进行选择。Of course, the triggering method of the buffer filler 14 is not limited to the above-mentioned embodiment, and those skilled in the art can select according to actual needs.
可选地,发泡前,所述缓冲填料14占声学调节材料的总体积的0.01%-35%,优选0.1%-20%;发泡后,泡沫体缓冲填料的体积占声学调节材料的总体积的0.05%-65%,优选5%-60%。Optionally, before foaming, the buffer filler 14 accounts for 0.01%-35% of the total volume of the acoustic adjustment material, preferably 0.1%-20%; after foaming, the volume of the foam cushioning filler accounts for the total volume of the acoustic adjustment material. 0.05%-65% by volume, preferably 5%-60%.
具体地,发泡前,在上述比例范围内,声学改善填料所占的比例大,能保证声学改善填料在腔体内均匀地分散。缓冲填料14在声学调节材料中的所占比例越大,会使得声学改善填料15的填充量减小,降低声学调节材料的吸附、脱附振动气体的效果;反之,缓冲填料14在声学调节材料中的所占比例越小,则无法起到缓冲的效果。Specifically, before foaming, within the above ratio range, the proportion of the acoustic improvement filler is large, which can ensure that the acoustic improvement filler is uniformly dispersed in the cavity. The larger the proportion of the buffer filler 14 in the acoustic adjustment material, the smaller the filling amount of the acoustic improvement filler 15 will be, and the effect of the acoustic adjustment material to adsorb and desorb the vibrating gas will be reduced; The smaller the proportion of , the buffering effect cannot be achieved.
在上述体积比范围内,尽管声学改善填料15的填充量相对降低了,但缓冲填料14在发泡后能够形成通道,从而使得振动气体容易进、出声学调节材料,故声学调节材料的吸音效果显著提高。In the above volume ratio range, although the filling amount of the acoustic improvement filler 15 is relatively reduced, the buffer filler 14 can form a channel after foaming, so that the vibrating gas can easily enter and exit the acoustic adjustment material, so the sound absorption of the acoustic adjustment material The effect is significantly improved.
由于缓冲填料14的缓冲作用,故声学改善填料15的保形效果良好,耐用性良好。Due to the buffering effect of the buffer filler 14, the acoustic improvement filler 15 has a good shape-retaining effect and good durability.
可选地,所述缓冲填料14质量占声学调节材料总质量的0.1%-20%。 在该范围内,仅需较少的缓冲填料14就能够实现腔体内较高的填充率。Optionally, the mass of the buffer filler 14 accounts for 0.1%-20% of the total mass of the acoustic adjustment material. Within this range, only less buffer filler 14 is required to achieve a higher filling rate in the cavity.
此外,由于缓冲填料14所占的质量比例较低,故声学调节材料的吸附、脱附振动气体的效果不会受到影响。优选地,缓冲填料14质量占声学调节材料总质量的1%-5%。在该范围内,声学调节材料的耐用性良好,吸附、脱附振动气体的效果良好。In addition, since the mass ratio occupied by the buffer filler 14 is relatively low, the effect of adsorbing and desorbing the vibrating gas by the acoustic adjustment material will not be affected. Preferably, the mass of the buffer filler 14 accounts for 1%-5% of the total mass of the acoustic adjustment material. Within this range, the durability of the acoustic adjustment material is good, and the effect of adsorbing and desorbing the vibrating gas is good.
可选地,采用物理发泡法或者化学发泡法对所述缓冲填料进行触发。Optionally, the buffer filler is triggered by a physical foaming method or a chemical foaming method.
具体地,物理发泡法是指:通过成型过程中缓冲填料的挥发分或分散在缓冲填料中的挥发分使缓冲填料产生气泡的方法。Specifically, the physical foaming method refers to a method in which bubbles are generated in the buffer filler through the volatile matter of the buffer filler or the volatile matter dispersed in the buffer filler during the molding process.
例如,物理发泡法,可以是,先将惰性气体在设定压强下溶于缓冲填料中,再经过减压方式进行触发,释放出气体,从而在缓冲填料中形成气泡。For example, in the physical foaming method, an inert gas can be dissolved in the buffer filler under a set pressure, and then triggered by a decompression method to release the gas, thereby forming bubbles in the buffer filler.
也可以是,先在缓冲填料中添加低沸点的烷烃,然后采用加热的方式进行触发,以使低沸点的烷烃挥发,从而在缓冲填料中形成气泡。低沸点的烷烃包括石油醚、丁烷、戊烷等中的至少一种。这些材料均能在加热条件下挥发,从而在缓冲填料的内部形成气泡。多个气泡形成泡沫。Alternatively, a low-boiling alkane is first added to the buffer packing, and then triggered by heating, so as to volatilize the low-boiling alkane, thereby forming air bubbles in the buffer packing. The low-boiling alkane includes at least one of petroleum ether, butane, pentane, and the like. All of these materials can volatilize under heating conditions, thereby forming air bubbles inside the buffer filler. Multiple air bubbles form foam.
化学发泡法是指:利用化学方法产生气体来使缓冲填料发泡:对加入缓冲填料中的化学发泡剂进行加热使其分解,释放出气体而发泡。其中,发泡剂可以是但不限于碳酸铵、碳酸氢钠、氯化铵、尿素等。上述发泡剂在加热的条件下能够分解,从而产生气体,在缓冲填料内形成气泡。The chemical foaming method refers to: using chemical methods to generate gas to foam the buffer filler: heating the chemical foaming agent added to the buffer filler to decompose it, releasing gas and foaming. Wherein, the foaming agent may be, but not limited to, ammonium carbonate, sodium bicarbonate, ammonium chloride, urea, and the like. The above-mentioned blowing agent can be decomposed under heating to generate gas and form bubbles in the buffer filler.
也可以是,利用缓冲填料的组分之间相互发生化学反应释放出的气体而发泡。Alternatively, the foam may be foamed by utilizing the gas released from the chemical reaction between the components of the buffer filler.
在不同的触发条件下,膨胀的体积不同。例如,在一定范围内,触发温度越高则体积膨胀越大,触发温度越低则体积膨胀越小。发泡剂的浓度越大,则体积膨胀越大;发泡剂的浓度越小,则体积膨胀越小。Under different trigger conditions, the volume of expansion is different. For example, within a certain range, the higher the trigger temperature is, the larger the volume expansion is, and the lower the trigger temperature is, the smaller the volume expansion is. The greater the concentration of the blowing agent, the greater the volume expansion; the lower the concentration of the blowing agent, the smaller the volume expansion.
可选地,所述泡沫体缓冲填料的体积为所述缓冲填料体积的2-200倍。Optionally, the volume of the foam buffer filler is 2-200 times the volume of the buffer filler.
可选地,所述缓冲填料14的发泡过程包括第一发泡阶段和第二发泡阶段,所述第一发泡阶段得到第一泡沫体缓冲填料,所述第二发泡阶段得到 第二泡沫体缓冲填料。可以通过缓冲填料14的阶段发泡来灵活控制缓冲填料14的缓冲效果。Optionally, the foaming process of the buffer filler 14 includes a first foaming stage and a second foaming stage, the first foaming stage obtains the first foam buffer filler, and the second foaming stage obtains the first foaming Two foam cushion padding. The cushioning effect of the cushioning filler 14 can be flexibly controlled through the staged foaming of the cushioning filler 14 .
缓冲填料14发泡后的体积随发泡温度和发泡时间的变化而变化,具体地,参见表1,在一的定温度范围内,具体为80-110℃,温度升高时缓冲填料14的发泡体积显著增大,可以达到初始体积的几十倍甚至上百倍,缓冲填料14的阻尼也随之增大,缓冲填料14可以对声学改善填料15起到强有力的缓冲作用;在一定发泡时间范围内,具体为10-30min,时间增长时缓冲填料14的发泡体积增大,缓冲填料14的阻尼也随之增大,缓冲填料14的缓冲能力也同时得到增强。所以,可以通过发泡温度和发泡时间来控制缓冲填料14的发泡程度。另外,缓冲填料14的发泡温度也可以低于80℃,比如在70℃、60℃或者更低温度条件下进行发泡,但温度较低时缓冲填料14的发泡体积较小,不能够达到很好的缓冲效果;而缓冲填料14的发泡时间也可以大于30min,比如1h、2h、3h或者更长时间条件下进行发泡,但发泡时间过长一方面会消耗过多的设备、电力等资源,另一方面增加了发泡工艺的复杂性,所以缓冲填料14的发泡程度需要根据发泡温度和发泡时间综合控制。The volume of the buffer filler 14 after foaming varies with the foaming temperature and foaming time. Specifically, see Table 1. Within a certain temperature range, specifically 80-110° C., the buffer filler 14 increases when the temperature rises. The volume of the foamed foam increases significantly, which can reach dozens or even hundreds of times of the initial volume, and the damping of the buffer filler 14 also increases, and the buffer filler 14 can play a strong buffering effect on the acoustic improvement filler 15; Within the foaming time range, specifically 10-30 min, when the time increases, the foaming volume of the buffer filler 14 increases, the damping of the buffer filler 14 also increases, and the buffer capacity of the buffer filler 14 is also enhanced. Therefore, the degree of foaming of the buffer filler 14 can be controlled by the foaming temperature and the foaming time. In addition, the foaming temperature of the buffer filler 14 can also be lower than 80°C, such as foaming at 70°C, 60°C or lower, but the foaming volume of the buffer filler 14 is small when the temperature is low, which cannot be To achieve a good buffer effect; and the foaming time of the buffer filler 14 can also be greater than 30min, such as 1h, 2h, 3h or longer, but the foaming time is too long, on the one hand, it will consume too much equipment. , electricity and other resources, on the other hand, increases the complexity of the foaming process, so the foaming degree of the buffer filler 14 needs to be comprehensively controlled according to the foaming temperature and foaming time.
表1-可发性材料第一发泡阶段的体积随温度变化数据Table 1-Volume vs. temperature data for the first foaming stage of expandable materials
Figure PCTCN2020136719-appb-000001
Figure PCTCN2020136719-appb-000001
在缓冲填料14应用于发声装置中时,如果缓冲填料14已经发泡至最大发泡体积,声学改善填料15在长期高温使用过程中强度会变弱,仍然存在破碎的风险。如果将缓冲填料14经过第一发泡阶段得到第一泡沫体缓冲填料,第一泡沫体缓冲填料未发泡至最大发泡体积,这时将缓冲填料14应 用于发声装置中,发声装置在长期高温使用过程中,缓冲填料14会在高温下经历第二发泡阶段,这时缓冲填料14还可以继续发泡,缓冲填料14体积增大后还可以对声学改善填料15起到进一步的缓冲,保证了声学改善填料15的使用寿命。具体地,发声装置在长期高频率使用过程中,缓冲填料14可能会频繁经历多次的高温发泡过程,所以,这里的第二发泡阶段不仅仅指一个发泡阶段,还可以包括多个发泡阶段。比如发声装置在长时间、大功率运行时,发声装置内部会产生的较高的温度,这时缓冲填料14便可以进行发泡阶段,在发声装置多次长时间、大功率运行时缓冲填料14会经历多次的发泡过程。When the buffer filler 14 is used in the sound generating device, if the buffer filler 14 has been foamed to the maximum foamed volume, the strength of the acoustic improvement filler 15 will be weakened during long-term high temperature use, and there is still a risk of breakage. If the first foam buffer filler is obtained by passing the buffer filler 14 through the first foaming stage, and the first foam buffer filler is not foamed to the maximum foaming volume, then the buffer filler 14 is applied to the sound-generating device, and the sound-generating device will not be foamed for a long time. During high temperature use, the buffer filler 14 will undergo the second foaming stage at high temperature, and the buffer filler 14 can continue to foam at this time. After the volume of the buffer filler 14 increases, it can further buffer the acoustic improvement filler 15. The service life of the acoustic improvement filler 15 is guaranteed. Specifically, during the long-term high-frequency use of the sound-generating device, the buffer filler 14 may frequently undergo multiple high-temperature foaming processes. Therefore, the second foaming stage here not only refers to one foaming stage, but may also include multiple foaming stages. foaming stage. For example, when the sound-emitting device operates for a long time and with high power, the inside of the sound-emitting device will generate a relatively high temperature. At this time, the buffer filler 14 can be in the foaming stage. When the sound-emitting device operates for a long time and high power for many times, the buffer filler 14 It will go through multiple foaming processes.
另外,缓冲填料14在应用于发声装置中时,一般被填充到后声腔的灌装区内。而后声腔作为发声装置调节低频效果的主要空间,缓冲填料14在发泡后体积变大,必然会占据后声腔较大体积,进而影响发声装置的低频效果。所以在对缓冲填料14进行装填时,可以仅仅让缓冲填料14经过第一发泡阶段,这时缓冲填料14的体积已经显著增大,但又没有对后声腔的体积造成非常大的占用。这时在声学改善填料15在移动碰撞过程中,缓冲填料14同样可以提供缓冲的作用;而在发声装置的实际使用过程中,当发声装置处在高温环境下或者长期高功率使用过程中,声学改善填料15的胶粘剂会发生老化,胶粘剂老化后强度大大降低,就会造成声学改善填料15相互碰撞和破碎的可能,缓冲填料14这时可以在发声装置内部产生高温的环境下进行第二阶段发泡,缓冲填料14经历第二阶段发泡后体积会进一步增大,同时缓冲填料14的阻尼特性增强,可以更加有效地对声学改善填料15的运动起到缓冲作用,减少甚至避免声学改善填料15由于碰撞带来的损坏。而声学改善填料15的胶粘剂老化过程和缓冲填料14的第二阶段发泡过程会在发声装置的长期使用过程中不断出现,也就是缓冲填料14不断的第二阶段发泡可以对胶粘剂老化带来的声学改善填料15碰撞破碎问题进行不断的改善和解决,以提高发声装置的发声效果和使用寿命。In addition, the buffer filler 14 is generally filled into the filling area of the rear acoustic cavity when it is applied to the sound generating device. The rear acoustic cavity is used as the main space for the sound generating device to adjust the low frequency effect. The volume of the buffer filler 14 becomes larger after foaming, which will inevitably occupy a larger volume of the rear acoustic cavity, thereby affecting the low frequency effect of the sound generating device. Therefore, when filling the buffer filler 14, the buffer filler 14 can only be passed through the first foaming stage. At this time, the volume of the buffer filler 14 has been significantly increased, but the volume of the rear acoustic cavity is not occupied very much. At this time, when the acoustic improvement filler 15 is in the process of moving and colliding, the cushioning filler 14 can also provide a buffering effect; while in the actual use of the sound-generating device, when the sound-generating device is in a high temperature environment or during long-term high-power use, the acoustic The adhesive of the improvement filler 15 will be aged, and the strength of the adhesive will be greatly reduced after aging, which will cause the possibility of the acoustic improvement filler 15 colliding with each other and breaking. The volume of the buffer filler 14 will further increase after the second stage of foaming, and at the same time, the damping characteristics of the buffer filler 14 are enhanced, which can more effectively buffer the movement of the acoustic improvement filler 15, reducing or even avoiding the acoustic improvement filler 15. Damage due to collision. The aging process of the adhesive of the acoustic improvement filler 15 and the second-stage foaming process of the buffer filler 14 will continue to occur during the long-term use of the sound-emitting device, that is, the continuous second-stage foaming of the buffer filler 14 can bring about the aging of the adhesive. The sound-improving filler 15 is continuously improved and solved in order to improve the sound-producing effect and service life of the sound-producing device.
可选地,所述第二泡沫体缓冲填料的体积为所述第一泡沫体缓冲填料 体积的1-25倍。Optionally, the volume of the second foam buffer filler is 1-25 times the volume of the first foam buffer filler.
具体地,缓冲填料14在经过第一阶段发泡后,如果未达到最大发泡体积,继续经历第二阶段发泡后缓冲填料14的体积可以进一步增大,缓冲填料14的阻尼特性和缓冲性能也就进一步增加。在一种具体的实施方式中,参见表2,缓冲填料14在经历第一阶段发泡后,再在50-90℃和1-6h的发泡条件下进行第二阶段发泡,缓冲填料14的体积还可以增大数倍,而且第二阶段发泡过程可以在发声装置使用过程中多次发生。Specifically, if the buffer filler 14 does not reach the maximum foam volume after the first stage of foaming, the volume of the buffer filler 14 can be further increased after the second stage of foaming, and the damping characteristics and cushioning performance of the buffer filler 14 also further increase. In a specific embodiment, referring to Table 2, after the buffer filler 14 undergoes the first-stage foaming, the second-stage foaming is performed under the foaming conditions of 50-90° C. and 1-6h, and the buffer filler 14 The volume can also be increased several times, and the second-stage foaming process can occur many times during the use of the sound-emitting device.
表2-可发性材料第二发泡阶段的体积随温度变化数据Table 2 - Data of volume change with temperature in the second foaming stage of expandable materials
Figure PCTCN2020136719-appb-000002
Figure PCTCN2020136719-appb-000002
可选地,所述缓冲填料14发泡前的物理尺寸是所述声学改善填料15物理尺寸的10%~500%,所述缓冲填料14发泡前的密度是所述声学改善填料15密度的30%~500%,所述缓冲填料14发泡后的物理尺寸是所述声学改善填料15物理尺寸的100%~800%,所述缓冲填料14发泡后的密度是所述声学改善填料15密度的1%~100%。Optionally, the physical size of the buffer filler 14 before foaming is 10% to 500% of the physical size of the acoustic improvement filler 15 , and the density of the buffer filler 14 before foaming is the density of the acoustic improvement filler 15 . 30% to 500%, the physical size of the buffer filler 14 after foaming is 100% to 800% of the physical size of the acoustic improvement filler 15, and the foamed density of the buffer filler 14 is the same as the acoustic improvement filler 15. 1% to 100% of the density.
具体地,在发泡前,缓冲填料14的物理尺寸可以与声学改善填料15物理尺寸相当,这样便于缓冲填料14与声学改善填料15混合均匀;也可以是缓冲填料14的物理尺寸大于或小于声学改善填料15的物理尺寸,这样便于提高声学调节材料的填充量。发泡后,缓冲填料14的体积显著增大,密度明显减小,可以对声学改善填料15在移动碰撞时提供显著的缓冲作用。Specifically, before foaming, the physical size of the buffer filler 14 can be comparable to the physical size of the acoustic improvement filler 15, so that the buffer filler 14 and the acoustic improvement filler 15 can be mixed evenly; it can also be that the physical size of the buffer filler 14 is larger or smaller than the acoustic size The physical size of the filler 15 is improved, which facilitates increasing the filling amount of the acoustic tuning material. After foaming, the volume of the cushioning filler 14 is significantly increased, and the density is significantly reduced, which can provide a significant cushioning effect on the acoustic-improving filler 15 when it moves and collides.
本申请实施例还提供了一种发声装置,包括壳体11、发声单体12和所述的发声装置的声学调节材料,所述壳体11的内部形成腔体,所述腔体包括后声腔16,所述发声单体12设置在所述腔体内,所述发声单体12与 所述后声腔16连通,所述后声腔16包括灌装区,所述声学调节材料设置在所述灌装区内。The embodiment of the present application also provides a sound-generating device, including a housing 11, a sound-generating unit 12, and an acoustic adjustment material of the sound-generating device. The interior of the housing 11 forms a cavity, and the cavity includes a rear acoustic cavity 16. The sound-generating unit 12 is arranged in the cavity, the sound-generating unit 12 is communicated with the rear acoustic cavity 16, the rear acoustic cavity 16 includes a filling area, and the acoustic adjustment material is arranged in the filling area. area.
该发声装置具有发声效果良好、低频效果好、耐用性良好的特点。The sounding device has the characteristics of good sounding effect, good low frequency effect and good durability.
可选地,发泡前,所述声学调节材料在所述灌装区内的填充率为50%-95%。Optionally, before foaming, the filling rate of the acoustic adjustment material in the filling area is 50%-95%.
具体地,利用缓冲填料14的发泡,能够对声学改善填料的流动、碰撞提供缓冲作用。优选地,在未被触发的条件下,所述声学调节材料在所述灌装区内的填充率为60%-85%。在该范围内,在被触发后,声学调节材料可以更好的发挥缓冲作用,能够对声学改善填料的流动、碰撞提供缓冲,防止声学改善填料出现破碎。Specifically, the foaming of the buffer filler 14 can provide a buffer effect on the flow and collision of the acoustic improvement filler. Preferably, the filling rate of the acoustic adjustment material in the filling area is 60%-85% under the condition of not being triggered. Within this range, after being triggered, the acoustic adjustment material can better play a buffering role, and can provide buffers for the flow and collision of the acoustic improvement filler, and prevent the acoustic improvement filler from breaking.
在一个例子中,如图1-图2所示,所述缓冲填料14和所述声学改善填料15均为颗粒状材料。所述缓冲填料14与所述声学改善填料15混合填充于灌装区内。所述缓冲填料14与所述声学改善填料15混合均匀,可以对声学改善填料15起到有效的缓冲作用。In one example, as shown in FIGS. 1-2 , both the buffer filler 14 and the acoustic improvement filler 15 are granular materials. The buffer filler 14 and the acoustic improvement filler 15 are mixed and filled in the filling area. The buffer filler 14 and the acoustic improvement filler 15 are mixed evenly, which can effectively buffer the acoustic improvement filler 15 .
在一个例子中,如图3-图4所示,所述缓冲填料14和所述声学改善填料15均为层状材料。所述缓冲填料14与所述声学改善填料15交替设置。在该例子中,在两种填料的排列方向上缓冲填料14能够有效地挤压声学改善填料15,从而使得声学改善填料15能有效地缓冲。In one example, as shown in FIGS. 3-4 , both the buffer filler 14 and the acoustic improvement filler 15 are layered materials. The buffer fillers 14 and the acoustic improvement fillers 15 are alternately arranged. In this example, the cushioning filler 14 can effectively press the acoustic improvement filler 15 in the arrangement direction of the two fillers, so that the acoustic improvement filler 15 can effectively cushion.
在一个例子中,如图5所示,所述缓冲填料14和所述声学改善填料15均为块状材料,在同一层的块状的缓冲填料14和块状的声学改善填料15呈矩阵分布,并且缓冲填料14和声学改善填料15交错设置。In one example, as shown in FIG. 5 , both the buffer filler 14 and the acoustic improvement filler 15 are block materials, and the block cushion filler 14 and the block acoustic improvement filler 15 in the same layer are distributed in a matrix , and the buffer filler 14 and the acoustic improvement filler 15 are arranged alternately.
在该例子中,在发泡状态下,缓冲填料14能够在同一层各个方向有效地挤压声学改善填料15,从而有效地缓冲声学改善填料15的运动。In this example, in the foamed state, the buffer filler 14 can effectively press the acoustic improvement filler 15 in all directions on the same layer, thereby effectively buffering the movement of the acoustic improvement filler 15 .
在一个例子中,如图6所示,所述缓冲填料14形成格栅结构。所述声学改善填料15填充在所述缓冲填料14形成的间隙13内。In one example, as shown in FIG. 6 , the buffer filler 14 forms a grid structure. The acoustic improvement filler 15 is filled in the gap 13 formed by the buffer filler 14 .
例如,格栅结构的网格单元呈矩形、圆形、椭圆形、三角形或者菱形等。格栅结构使得声学调节材料的结构规整,吸附、脱附振动气体的稳定 性、一致性良好。For example, the grid cells of the grid structure are rectangular, circular, elliptical, triangular, or rhombic. The grid structure makes the structure of the acoustic adjustment material regular, and the stability and consistency of the adsorption and desorption of the vibrating gas are good.
在填充时,壳体11被打开,先将格栅结构放置到灌装区内;然后,将声学改善填料15填充在格栅结构形成的间隙13内;接下来,将壳体11封闭;最后,采用热辐射等方式使缓冲填料14发泡。When filling, the casing 11 is opened, and the grid structure is first placed in the filling area; then, the acoustic improvement filler 15 is filled in the gap 13 formed by the grid structure; next, the casing 11 is closed; finally , the buffer filler 14 is foamed by means of heat radiation or the like.
上述填充方式,均能实现在触发后,缓冲填料14的发泡,进而挤压声学改善填料15,并形成缓冲的效果。All of the above filling methods can realize the foaming of the buffer filler 14 after triggering, thereby squeezing the acoustic improvement filler 15 and forming a buffer effect.
在一个例子中,发泡后,缓冲填料的体积增大2-100倍。这样,泡沫体缓冲填料对于声学改善填料15的缓冲效果良好。In one example, after foaming, the volume of the buffer filler increases by a factor of 2-100. In this way, the foam cushioning filler has a good cushioning effect on the acoustic-improving filler 15 .
优选地,发泡后,缓冲填料的体积增大3-50倍。在该范围内,泡沫体缓冲填料的缓冲力适中,缓冲效果更佳良好。Preferably, after foaming, the volume of the buffer filler is increased by 3-50 times. Within this range, the cushioning force of the foam cushioning filler is moderate, and the cushioning effect is better.
本申请还提供了一种所述声学调节材料的填充方法,包括以下列任意方式设置在所述发声装置的后声腔的灌装区内:The present application also provides a method for filling the acoustic adjustment material, comprising: arranging in the filling area of the rear acoustic cavity of the sound generating device in any of the following manners:
例如,如图1-图2所示,所述声学调节材料为颗粒状。先将所述缓冲填料14填充到所述灌装区内,再将所述声学改善填料15填充到所述灌装区内。在该例子中,在壳体11上开设有灌装孔。在进行灌装时,颗粒料从灌装孔被灌装到灌装区内。可以是,声学改善填料15采用不同物理尺寸的颗粒。缓冲填料14也采用不同物理尺寸的颗粒,以使得声学调节材料在灌装区内的填充率高。For example, as shown in FIGS. 1-2 , the acoustic adjustment material is in the form of particles. The buffer filler 14 is first filled into the filling area, and then the acoustic improvement filler 15 is filled into the filling area. In this example, the housing 11 is provided with a filling hole. During filling, the granules are filled from the filling hole into the filling zone. It is possible that the acoustic improving filler 15 employs particles of different physical sizes. The buffer filler 14 also uses particles of different physical sizes, so that the filling rate of the acoustic modulation material in the filling area is high.
也可以是,声学改善填料15和缓冲填料14均采用相同物理尺寸的颗粒,以保证声学调节材料的一致性。It is also possible that both the acoustic improvement filler 15 and the buffer filler 14 use particles of the same physical size, so as to ensure the consistency of the acoustic adjustment material.
例如,所述声学调节材料为颗粒状。先将所述声学改善填料15填充到所述灌装区内,再将所述缓冲填料14填充到所述灌装区内。同样地,在进行灌装时,颗粒料从灌装孔被灌装到灌装区内。可以是,声学改善填料15采用不同物理尺寸的颗粒。缓冲填料14也采用不同物理尺寸的颗粒,以使得声学调节材料在灌装区内的填充率高。For example, the acoustic modulation material is in granular form. The acoustic improvement filler 15 is first filled into the filling area, and then the buffer filler 14 is filled into the filling area. Likewise, during filling, the granules are filled from the filling hole into the filling zone. It is possible that the acoustic improving filler 15 employs particles of different physical sizes. The buffer filler 14 also uses particles of different physical sizes, so that the filling rate of the acoustic modulation material in the filling area is high.
例如,所述声学调节材料为颗粒状。先将所述缓冲填料14和所述声学改善填料15进行混合,再将混合后的所述缓冲填料14和所述声学改善填料15填充到所述灌装区内。For example, the acoustic modulation material is in granular form. The buffer filler 14 and the acoustic improvement filler 15 are mixed first, and then the mixed buffer filler 14 and the acoustic improvement filler 15 are filled into the filling area.
同样地,在进行灌装时,颗粒料从灌装孔被灌装到灌装区内。可以是,声学改善填料15采用不同物理尺寸的颗粒。缓冲填料14也采用不同物理尺寸的颗粒,以使得声学调节材料在灌装区内的填充率高。Likewise, during filling, the granules are filled from the filling hole into the filling zone. It is possible that the acoustic improving filler 15 employs particles of different physical sizes. The buffer filler 14 also uses particles of different physical sizes, so that the filling rate of the acoustic modulation material in the filling area is high.
例如,如图3-图4所示,先将所述缓冲填料14设置在所述灌装区的至少一个壁部,以形成缓冲填料层;然后,将所述声学改善填料15填充到所述灌装区内。For example, as shown in FIGS. 3-4 , the buffer filler 14 is firstly disposed on at least one wall of the filling area to form a buffer filler layer; then, the acoustic improvement filler 15 is filled into the filling area.
在该例子中,声学调节材料可以是颗粒状或者片层状。采用粘结剂将缓冲填料14粘结在灌装区的至少一个壁部。然后将声学改善填料15填充到灌装区内。在被触发的条件下,壁部的缓冲填料14发泡,从而对声学改善填料15形成挤压,以缓冲声学改善填料15的运动。发泡后的缓冲填料14对声学改善填料15起到缓冲的作用。In this example, the acoustic modulation material may be in granular or lamellar form. The buffer filler 14 is bonded to at least one wall of the filling area using an adhesive. The acoustic improving filler 15 is then filled into the filling zone. Under the triggering condition, the buffer filler 14 in the wall is foamed, so as to squeeze the acoustic improvement filler 15 to cushion the movement of the acoustic improvement filler 15 . The foamed buffer filler 14 has a buffering effect on the acoustic improvement filler 15 .
可选地,在腔体的相对的两个壁部形成缓冲填料14。在被触发的条件下,两个壁部的缓冲填料14发泡,从而对声学改善填料15形成相向的两个方向的挤压,这使得泡沫体缓冲填料对声学改善填料15缓冲效果更加优良。Optionally, buffer fillers 14 are formed on two opposite wall portions of the cavity. Under the triggering condition, the cushioning fillers 14 on the two walls are foamed, so that the acoustical improvement fillers 15 are pressed in two opposite directions, which makes the foamed cushioning fillers have a better cushioning effect on the acoustical improvement fillers 15 .
此外,发泡后缓冲填料14在声学改善填料15的相对的两侧形成缓冲作用,这使得声学调节材料的耐用性更好。In addition, after the foaming, the cushioning filler 14 forms a cushioning effect on the opposite sides of the acoustic improving filler 15, which makes the acoustic adjustment material more durable.
进一步地,在腔体的所有壁部均形成缓冲填料14。通过这种方式,缓冲填料14在声学改善填料15的任意方向形成缓冲作用,这使得声学调节材料的耐用性更加良好。Further, buffer fillers 14 are formed on all walls of the cavity. In this way, the cushioning filler 14 forms a cushioning effect in any direction of the acoustic improving filler 15, which makes the durability of the acoustic adjusting material better.
本申请实施例还提供了一种电子设备,包括所述的发声装置。Embodiments of the present application also provide an electronic device, including the sound producing device.
具体地,电子设备可以是但不限于手机、平板电脑、智能手表、游戏机、学习机等,该电子设备具有声学效果良好的特点。Specifically, the electronic device may be, but not limited to, a mobile phone, a tablet computer, a smart watch, a game console, a learning machine, etc. The electronic device has the characteristics of good acoustic effect.
<实施例1><Example 1>
声学调节材料包括声学改善填料15和可发性EPS填料。其中,声学改善填料15的材质为沸石。沸石为颗粒状,物理尺寸为0.3mm-0.5mm,密度为0.5g/mL。可发性EPS填料质量分数为4%。The acoustic adjustment material includes acoustic improvement filler 15 and expandable EPS filler. The material of the acoustic-improving filler 15 is zeolite. The zeolite is granular with a physical size of 0.3mm-0.5mm and a density of 0.5g/mL. The mass fraction of expandable EPS filler is 4%.
发声装置为微型扬声器模组。微型扬声器模组的后声腔16的容积为0.4cc。将声学调节材料混合后灌装到后声腔16内。The sound generating device is a miniature speaker module. The volume of the rear acoustic cavity 16 of the micro speaker module is 0.4cc. The acoustic adjustment material is mixed and filled into the rear acoustic cavity 16 .
在灌装完成后,将微型扬声器模组放置到烘箱中,在110℃温度下,加热20分钟,以使可发性EPS填料发泡。After filling, the micro speaker module was placed in an oven and heated at 110°C for 20 minutes to foam the expandable EPS filler.
发泡后的发泡体填料,物理尺寸为1.4mm,密度0.09g/mL,发泡体填料的体积占比声学材料填充混合物体积的27%。The foamed filler has a physical size of 1.4 mm and a density of 0.09 g/mL, and the volume of the foamed filler accounts for 27% of the volume of the acoustic material filling mixture.
<对比例1><Comparative Example 1>
在该例子中,声学调节材料以及扬声器模组与实施例一致。其中,可发性EPS填料未被触发。In this example, the acoustic tuning material and speaker module are consistent with the embodiment. Among them, the expandable EPS filler was not triggered.
<对比例2><Comparative Example 2>
声学调节材料的材质为沸石。沸石为颗粒状,物理尺寸为0.3mm-0.5mm,密度为0.5g/mL。The material of the acoustic adjustment material is zeolite. The zeolite is granular with a physical size of 0.3mm-0.5mm and a density of 0.5g/mL.
发声装置为微型扬声器模组。该模组与实施例中采用的模组型号相同。将声学调节材料灌装到后声腔16内。The sound generating device is a miniature speaker module. This module is the same model as the module used in the embodiment. The acoustic adjustment material is filled into the rear acoustic cavity 16 .
<测试项><test item>
1、F0测试:分别测试三个微型扬声器模组的频响曲线,并获取三个微型扬声器模组的F0。1. F0 test: Test the frequency response curves of the three micro-speaker modules respectively, and obtain the F0 of the three micro-speaker modules.
2、可靠性测试:在相同的功率下,三个微型扬声器模组工作100小时。然后,再次测试三个微型扬声器模组的F0。2. Reliability test: Under the same power, the three miniature speaker modules work for 100 hours. Then, test the F0 of the three micro-speaker modules again.
在测试完成后,将三个微型扬声器模组的声学调节材料取出,观察声学改善填料15的颗粒完整性。After the test is completed, the acoustic adjustment materials of the three miniature speaker modules are taken out, and the particle integrity of the acoustic improvement filler 15 is observed.
<测试结果><Test result>
表3-三种微型扬声器模组的F0对比表Table 3 - F0 comparison table of three miniature speaker modules
声学调节材料Acoustic conditioning material 对比例2Comparative Example 2 对比例1Comparative Example 1 实施例1Example 1
微型扬声器模组F0Micro speaker module F0 781Hz781Hz 784Hz784Hz 786Hz786Hz
由表3可见,三个微型扬声器的F0相差很小。这表明,在该实施例1虽然发泡体填料后占据后腔中部分体积,但并没有造成声学调节材料对振动气体的吸附、脱附效果变差。It can be seen from Table 3 that the F0 difference of the three micro-speakers is very small. This shows that in this Example 1, although the foamed body occupies part of the volume in the back cavity after filling, it does not cause the adsorption and desorption effects of the acoustic adjustment material to the vibrating gas to deteriorate.
表4-两种微型扬声器模组的可靠性对比表Table 4 - Reliability comparison table of two miniature speaker modules
Figure PCTCN2020136719-appb-000003
Figure PCTCN2020136719-appb-000003
由表4可见,在进行可靠性测试后,该实施例1的微型扬声器模组的F0变化很小,并且颗粒状态无变化。而对比例2的微型扬声器模组的F0出现了显著的增加,并且颗粒严重破碎。It can be seen from Table 4 that after the reliability test, the F0 of the micro-speaker module of Example 1 changes very little, and the particle state does not change. On the other hand, the F0 of the micro-speaker module of Comparative Example 2 increased significantly, and the particles were severely broken.
这表明,由于声学调节材料的颗粒无变化,故使得该实施例采用的声学调节材料的可靠性显著优于对比例2中采用的声学调节材料。This shows that since the particles of the acoustic adjustment material do not change, the reliability of the acoustic adjustment material used in this embodiment is significantly better than that of the acoustic adjustment material used in Comparative Example 2.
<实施例2><Example 2>
声学调节材料包括声学改善填料15和可发性EPS填料。其中,声学改善填料15的材质为沸石。沸石为颗粒状,物理尺寸为0.3mm-0.5mm,密度为0.5g/mL。可发性EPS填料质量分数为10%。The acoustic adjustment material includes acoustic improvement filler 15 and expandable EPS filler. The material of the acoustic-improving filler 15 is zeolite. The zeolite is granular with a physical size of 0.3mm-0.5mm and a density of 0.5g/mL. The mass fraction of expandable EPS filler is 10%.
发声装置为微型扬声器模组。微型扬声器模组的后声腔16的容积为0.4cc。将声学调节材料混合后灌装到后声腔16内。The sound generating device is a miniature speaker module. The volume of the rear acoustic cavity 16 of the micro speaker module is 0.4cc. The acoustic adjustment material is mixed and filled into the rear acoustic cavity 16 .
在灌装完成后,将微型扬声器模组放置到烘箱中,在110℃温度下,加热20分钟,以使可发性EPS填料发泡。After filling, the micro speaker module was placed in an oven and heated at 110°C for 20 minutes to foam the expandable EPS filler.
发泡后的发泡体填料,物理尺寸为0.36mm,密度0.1g/mL,发泡体填料的体积占比声学材料填充混合物体积的25%。The foamed filler has a physical size of 0.36 mm, a density of 0.1 g/mL, and the volume of the foamed filler accounts for 25% of the volume of the acoustic material filling mixture.
<对比例3><Comparative Example 3>
在该例子中,声学调节材料以及扬声器模组与实施例一致。其中,可发性EPS填料未被触发。In this example, the acoustic tuning material and speaker module are consistent with the embodiment. Among them, the expandable EPS filler was not triggered.
<对比例4><Comparative Example 4>
声学调节材料的材质为沸石。沸石为颗粒状,物理尺寸为0.3mm-0.5mm,密度为0.5g/mL。The material of the acoustic adjustment material is zeolite. The zeolite is granular with a physical size of 0.3mm-0.5mm and a density of 0.5g/mL.
发声装置为微型扬声器模组。该模组与实施例中采用的模组型号相同。将声学调节材料灌装到后声腔16内。The sound generating device is a miniature speaker module. This module is the same model as the module used in the embodiment. The acoustic adjustment material is filled into the rear acoustic cavity 16 .
<测试项><test item>
1、F0测试:分别测试三个微型扬声器模组的频响曲线,并获取三个微型扬声器模组的F0。1. F0 test: Test the frequency response curves of the three micro-speaker modules respectively, and obtain the F0 of the three micro-speaker modules.
2、可靠性测试:在相同的功率下,三个微型扬声器模组工作100小时。然后,再次测试三个微型扬声器模组的F0。2. Reliability test: Under the same power, the three miniature speaker modules work for 100 hours. Then, test the F0 of the three micro-speaker modules again.
在测试完成后,将三个微型扬声器模组的声学调节材料取出,观察声学改善填料15的颗粒完整性。After the test is completed, the acoustic adjustment materials of the three miniature speaker modules are taken out, and the particle integrity of the acoustic improvement filler 15 is observed.
<测试结果><Test result>
表5-三种微型扬声器模组的F0对比表Table 5 - F0 comparison table of three miniature speaker modules
声学调节材料Acoustic conditioning material 对比例4Comparative Example 4 对比例3Comparative Example 3 实施例2Example 2
微型扬声器模组F0Micro speaker module F0 781Hz781Hz 783Hz783Hz 785Hz785Hz
由表5可见,三个微型扬声器的F0相差很小。这表明,在该实施例2虽然发泡后占据腔体部分体积,但并没有造成声学调节材料对振动气体的吸附、脱附效果变差。It can be seen from Table 5 that the difference in F0 of the three micro-speakers is very small. This shows that in Example 2, although the foam occupies part of the volume of the cavity, it does not cause the adsorption and desorption effects of the acoustic adjustment material to the vibrating gas to deteriorate.
表6-两种微型扬声器模组的可靠性对比表Table 6 - Reliability comparison table of two miniature speaker modules
   可靠性测试前Before reliability test 可靠性测试后After reliability test △F0变化量△F0 change 声学调节材料Acoustic conditioning material
   的F0F0 的F0F0    颗粒状态particle state
对比例4Comparative Example 4 781Hz781Hz 918Hz918Hz 137Hz137Hz 颗粒严重破碎Severely broken particles
实施例2Example 2 785Hz785Hz 791Hz791Hz 6Hz6Hz 无变化no change
由表6可见,在进行可靠性测试后,该实施例2的微型扬声器模组的F0变化6Hz,而对比例4的微型扬声器模组的F0变化137Hz。It can be seen from Table 6 that after the reliability test, the F0 of the micro-speaker module of Example 2 changes by 6 Hz, while the F0 of the micro-speaker module of Comparative Example 4 changes by 137 Hz.
这表明,由于声学调节材料的颗粒无变化,故使得该实施例采用的声学调节材料的可靠性显著优于对比例4中采用的声学调节材料。This shows that since the particles of the acoustic adjustment material have no change, the reliability of the acoustic adjustment material used in this embodiment is significantly better than that of the acoustic adjustment material used in Comparative Example 4.
<实施例3><Example 3>
声学调节材料包括声学改善填料15和可发性EPS填料。其中,声学改善填料15的材质为分子筛。分子筛为颗粒状,物理尺寸为0.3mm-0.5mm,密度为0.5g/mL。可发性EPS填料质量分数为1.7%。The acoustic adjustment material includes acoustic improvement filler 15 and expandable EPS filler. Wherein, the material of the acoustic improvement filler 15 is molecular sieve. Molecular sieves are granular, with a physical size of 0.3mm-0.5mm and a density of 0.5g/mL. The mass fraction of expandable EPS filler is 1.7%.
发声装置为微型扬声器模组。微型扬声器模组的后声腔16的容积为0.4cc。将声学调节材料混合后灌装到后声腔16内。The sound generating device is a miniature speaker module. The volume of the rear acoustic cavity 16 of the micro speaker module is 0.4cc. The acoustic adjustment material is mixed and filled into the rear acoustic cavity 16 .
在灌装完成后,将微型扬声器模组放置到烘箱中,在110℃温度下,加热20分钟,以使可发性EPS填料发泡。After filling, the micro speaker module was placed in an oven and heated at 110°C for 20 minutes to foam the expandable EPS filler.
发泡后的发泡体填料,物理尺寸变为20mm,密度0.07g/mL,发泡体填料的体积占比声学材料填充混合物体积的55%。After foaming, the physical size of the foamed filler becomes 20 mm, the density is 0.07 g/mL, and the volume of the foamed filler accounts for 55% of the volume of the acoustic material filling mixture.
<对比例5><Comparative Example 5>
在该例子中,声学调节材料以及扬声器模组与实施例一致。其中,可发性EPS填料未被触发。In this example, the acoustic tuning material and speaker module are consistent with the embodiment. Among them, the expandable EPS filler was not triggered.
<对比例6><Comparative Example 6>
声学调节材料的材质为分子筛。分子筛为颗粒状,物理尺寸为0.3mm-0.5mm,密度为0.5g/mL。The material of the acoustic adjustment material is molecular sieve. Molecular sieves are granular, with a physical size of 0.3mm-0.5mm and a density of 0.5g/mL.
发声装置为微型扬声器模组。该模组与实施例中采用的模组型号相同。 将声学调节材料灌装到后声腔16内。The sound generating device is a miniature speaker module. This module is the same model as the module used in the embodiment. The acoustic adjustment material is filled into the rear acoustic cavity 16 .
<测试项><test item>
1、F0测试:分别测试三个微型扬声器模组的频响曲线,并获取三个微型扬声器模组的F0。1. F0 test: Test the frequency response curves of the three micro-speaker modules respectively, and obtain the F0 of the three micro-speaker modules.
2、可靠性测试:在相同的功率下,三个微型扬声器模组工作100小时。然后,再次测试三个微型扬声器模组的F0。2. Reliability test: Under the same power, the three miniature speaker modules work for 100 hours. Then, test the F0 of the three micro-speaker modules again.
在测试完成后,将三个微型扬声器模组的声学调节材料取出,观察声学改善填料15的颗粒完整性。After the test is completed, the acoustic adjustment materials of the three miniature speaker modules are taken out, and the particle integrity of the acoustic improvement filler 15 is observed.
<测试结果><Test result>
表7-三种微型扬声器模组的F0对比表Table 7 - F0 comparison table of three miniature speaker modules
声学调节材料Acoustic conditioning material 对比例6Comparative Example 6 对比例5Comparative Example 5 实施例3Example 3
微型扬声器模组F0Micro speaker module F0 781Hz781Hz 785Hz785Hz 786Hz786Hz
由表7可见,实施例3扬声器的F0较对比例5和对比例6基本相同。这表明,这表明,在该实施例3虽然发泡体填料占据后腔中部分体积,但并没有造成声学调节材料对振动气体的吸附、脱附效果变差。It can be seen from Table 7 that the F0 of the speaker of Example 3 is basically the same as that of Comparative Example 5 and Comparative Example 6. This shows that, although the foam filler occupies part of the volume in the back cavity in this Example 3, it does not cause the adsorption and desorption effects of the acoustic adjustment material to the vibrating gas to deteriorate.
表8-两种微型扬声器模组的可靠性对比表Table 8 - Reliability comparison table of two miniature speaker modules
Figure PCTCN2020136719-appb-000004
Figure PCTCN2020136719-appb-000004
由表8可见,在进行可靠性测试后,该实施例3的微型扬声器模组的F0变化很小,并且颗粒状态无变化。而对比例6的微型扬声器模组的F0出现了显著的增加,并且颗粒严重破碎。It can be seen from Table 8 that after the reliability test, the F0 of the micro-speaker module of Example 3 changes little, and the particle state does not change. On the other hand, the F0 of the micro speaker module of Comparative Example 6 increased significantly, and the particles were severely broken.
这表明,由于声学调节材料的颗粒无变化,故使得该实施例采用的声 学调节材料的可靠性显著优于对比例6中采用的声学调节材料。This shows that the reliability of the acoustic adjustment material used in this example is significantly better than that of the acoustic adjustment material used in Comparative Example 6 because the particles of the acoustic adjustment material are unchanged.
上文实施例中重点描述的是各个实施例之间的不同,各个实施例之间不同的优化特征只要不矛盾,均可以组合形成更优的实施例,考虑到行文简洁,在此则不再赘述。The above embodiments focus on the differences between the various embodiments. As long as the different optimization features between the various embodiments are not contradictory, they can be combined to form a better embodiment. Repeat.
上面结合附图对本申请的实施例进行了描述,但是本申请并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本申请的启示下,在不脱离本申请宗旨和权利要求所保护的范围情况下,还可做出很多形式,均属于本申请的保护之内。The embodiments of the present application have been described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific embodiments, which are merely illustrative rather than restrictive. Under the inspiration of this application, without departing from the scope of protection of the purpose of this application and the claims, many forms can be made, which all fall within the protection of this application.

Claims (20)

  1. 一种用于发声装置的声学调节材料,其特征在于,包括:An acoustic adjustment material for a sound-generating device, characterized in that it comprises:
    缓冲填料和声学改善填料,所述缓冲填料在被触发的条件下进行发泡,成为泡沫体缓冲填料,以对所述声学改善填料在移动碰撞时提供缓冲作用,所述缓冲填料发泡后的体积随温度和/或发泡时间的变化而变化。A buffer filler and an acoustic improvement filler, the buffer filler foams under the condition of being triggered to become a foam buffer filler, so as to provide a buffer effect for the acoustic improvement filler when moving and collided, and the foamed buffer filler is foamed. Volume varies with temperature and/or foaming time.
  2. 根据权利要求1所述的声学调节材料,其特征在于,在发泡过程中,温度升高时所述缓冲填料的阻尼增大,所述缓冲填料的缓冲能力增强。The acoustic adjustment material according to claim 1, characterized in that, in the foaming process, when the temperature increases, the damping of the buffer filler increases, and the buffer capacity of the buffer filler increases.
  3. 根据权利要求1所述的声学调节材料,其特征在于,所述缓冲填料为颗粒状,所述缓冲填料发泡后的物理尺寸范围为0.1~25mm。The acoustic adjustment material according to claim 1, wherein the buffer filler is granular, and the physical size of the buffer filler after foaming is in the range of 0.1-25 mm.
  4. 根据权利要求1所述的声学调节材料,其特征在于,所述缓冲填料为层状,所述缓冲填料发泡后的厚度范围为0.01~5mm。The acoustic adjustment material according to claim 1, wherein the buffer filler is layered, and the thickness of the buffer filler after foaming is in the range of 0.01-5 mm.
  5. 根据权利要求1所述的声学调节材料,其特征在于,所述缓冲填料发泡后的密度范围为0.01~1.2g/mL。The acoustic adjustment material according to claim 1, wherein the foamed buffer filler has a density ranging from 0.01 to 1.2 g/mL.
  6. 根据权利要求1所述的声学调节材料,其特征在于,所述缓冲填料包括混合在一起的高分子聚合物填料和发泡剂。The acoustic adjustment material according to claim 1, wherein the buffer filler comprises a high molecular polymer filler and a foaming agent mixed together.
  7. 根据权利要求1所述的声学调节材料,其特征在于,通过热辐射、光辐射、电磁辐射中的至少一种使所述缓冲填料触发。The acoustic adjustment material according to claim 1, wherein the buffer filler is triggered by at least one of thermal radiation, optical radiation, and electromagnetic radiation.
  8. 根据权利要求1所述的声学调节材料,其特征在于,发泡前,所述缓冲填料占声学调节材料的总体积的0.01%-35%;发泡后,泡沫体缓冲填料的体积占声学调节材料的总体积的0.05%-65%。The acoustic adjustment material according to claim 1, wherein, before foaming, the buffer filler accounts for 0.01%-35% of the total volume of the acoustic adjustment material; after foaming, the volume of the foam cushion filler accounts for the volume of the acoustic adjustment material. 0.05%-65% of the total volume of the material.
  9. 根据权利要求1所述的声学调节材料,其特征在于,采用物理发泡法或者化学发泡法对所述缓冲填料进行触发。The acoustic adjustment material according to claim 1, wherein the buffer filler is triggered by a physical foaming method or a chemical foaming method.
  10. 根据权利要求1所述的声学调节材料,其特征在于,所述泡沫体缓冲填料的体积为所述缓冲填料体积的2-200倍。The acoustic adjustment material according to claim 1, wherein the volume of the foam buffer filler is 2-200 times the volume of the buffer filler.
  11. 根据权利要求1所述的声学调节材料,其特征在于,所述缓冲填料发泡前的物理尺寸是所述声学改善填料物理尺寸的10%~500%,所述缓 冲填料发泡后的物理尺寸是所述声学改善填料物理尺寸的100%~800%。The acoustic adjustment material according to claim 1, wherein the physical size of the buffer filler before foaming is 10% to 500% of the physical size of the acoustic improvement filler, and the physical size of the buffer filler after foaming It is 100% to 800% of the physical size of the acoustic improvement filler.
  12. 根据权利要求1所述的声学调节材料,其特征在于,所述缓冲填料的发泡过程包括第一发泡阶段和第二发泡阶段,所述第一发泡阶段得到第一泡沫体缓冲填料,所述第二发泡阶段得到第二泡沫体缓冲填料。The acoustic adjustment material according to claim 1, wherein the foaming process of the buffer filler includes a first foaming stage and a second foaming stage, and the first foaming stage obtains a first foam buffer filler , and the second foam buffer filler is obtained in the second foaming stage.
  13. 根据权利要求12所述的声学调节材料,其特征在于,所述第二泡沫体缓冲填料的体积为所述第一泡沫体缓冲填料体积的1-25倍。The acoustic adjustment material according to claim 12, wherein the volume of the second foam buffer filler is 1-25 times the volume of the first foam buffer filler.
  14. 一种发声装置,其特征在于,包括壳体、发声单体和如权利要求1-13中的任一项所述的发声装置的声学调节材料,所述壳体的内部形成腔体,所述腔体包括后声腔,所述发声单体设置在所述腔体内,所述发声单体与所述后声腔连通,所述后声腔包括灌装区,所述声学调节材料设置在所述灌装区内。A sound-generating device, characterized in that it comprises a housing, a sound-generating unit, and an acoustic adjustment material of the sound-generating device according to any one of claims 1-13, the interior of the housing forms a cavity, and the The cavity includes a rear acoustic cavity, the sound-generating unit is arranged in the cavity, the sound-generating unit is communicated with the rear acoustic cavity, the rear acoustic cavity includes a filling area, and the acoustic adjustment material is arranged in the filling area area.
  15. 根据权利要求14所述的发声装置,其特征在于,发泡前,所述声学调节材料在所述灌装区内的填充率为50%-95%。The sound-generating device according to claim 14, wherein, before foaming, the filling rate of the acoustic adjustment material in the filling area is 50%-95%.
  16. 根据权利要求14所述的发声装置,其特征在于,所述缓冲填料和所述声学改善填料均为颗粒状材料,所述缓冲填料与所述声学改善填料混合填充于灌装区内。The sound generating device according to claim 14, wherein the buffer filler and the acoustic improvement filler are both granular materials, and the buffer filler and the acoustic improvement filler are mixed and filled in the filling area.
  17. 根据权利要求14所述的发声装置,其特征在于,所述缓冲填料构成缓冲层,位于灌装区腔体的一个或多个内壁上,缓冲层由单一层整体材料或由多个颗粒状材料组合构成的一层结构;The sound-generating device according to claim 14, wherein the buffer filler constitutes a buffer layer, which is located on one or more inner walls of the cavity of the filling area, and the buffer layer is composed of a single layer of integral material or a plurality of granular materials A layered structure composed of combinations;
    所述声学改善填料填充于内壁含有缓冲层填料的灌装区中。The acoustic-improving filler is filled in the filling area whose inner wall contains the buffer layer filler.
  18. 根据权利要求14所述的发声装置,其特征在于,所述缓冲填料和所述声学改善填料均为块状材料,所述缓冲填料与所述声学改善填料交替设置;或者,在同一层的块状的缓冲填料和块状的声学改善填料呈矩阵分布,并且缓冲填料和声学改善填料交错设置。The sound-generating device according to claim 14, wherein the buffer filler and the acoustic improvement filler are both block materials, and the buffer filler and the acoustic improvement filler are alternately arranged; or, blocks in the same layer The shaped buffer fillers and the block-shaped acoustically improved fillers are distributed in a matrix, and the buffered fillers and the acoustically improved fillers are staggered.
  19. 一种权利要求1-13中的任一项所述声学调节材料的填充方法,其特征在于,包括以下列任意方式设置在所述发声装置的后声腔的灌装区内:A method for filling the acoustic adjustment material according to any one of claims 1 to 13, characterized in that it comprises setting in the filling area of the rear acoustic cavity of the sound generating device in any of the following ways:
    所述声学调节材料为颗粒状,先将缓冲填料填充到所述灌装区内,再 将声学改善填料填充到所述灌装区内;The acoustic adjustment material is granular, and the buffer filler is first filled into the filling area, and then the acoustic improvement filler is filled into the filling area;
    所述声学调节材料为颗粒状,先将声学改善填料填充到所述灌装区内,再将缓冲填料填充到所述灌装区内;The acoustic adjustment material is granular, and the acoustic improvement filler is first filled into the filling area, and then the buffer filler is filled into the filling area;
    所述声学调节材料为颗粒状,先将缓冲填料和声学改善填料进行混合,再将混合后的缓冲填料和声学改善填料填充到灌装区内;The acoustic adjustment material is granular, and the buffer filler and the acoustic improvement filler are mixed first, and then the mixed buffer filler and the acoustic improvement filler are filled into the filling area;
    先将缓冲填料设置在所述灌装区的至少一个壁部,以形成缓冲填料层,然后将声学改善填料填充到所述灌装区内。The buffer filler is first arranged on at least one wall of the filling area to form a buffer filler layer, and then the acoustic improving filler is filled into the filling area.
  20. 一种电子设备,其特征在于,包括如权利要求14-18任一项所述的发声装置。An electronic device, characterized in that it comprises the sound producing device according to any one of claims 14-18.
PCT/CN2020/136719 2020-07-10 2020-12-16 Acoustic adjusting material for sound production apparatus, sound production apparatus, filling method and electronic device WO2022007334A1 (en)

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