WO2022003067A1 - Sliceable oil - Google Patents
Sliceable oil Download PDFInfo
- Publication number
- WO2022003067A1 WO2022003067A1 PCT/EP2021/068092 EP2021068092W WO2022003067A1 WO 2022003067 A1 WO2022003067 A1 WO 2022003067A1 EP 2021068092 W EP2021068092 W EP 2021068092W WO 2022003067 A1 WO2022003067 A1 WO 2022003067A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- food additive
- weight
- oil
- food
- calcium
- Prior art date
Links
- 235000013373 food additive Nutrition 0.000 claims abstract description 166
- 239000002778 food additive Substances 0.000 claims abstract description 166
- 235000013372 meat Nutrition 0.000 claims abstract description 31
- 150000004804 polysaccharides Chemical class 0.000 claims description 126
- 229920001282 polysaccharide Polymers 0.000 claims description 125
- 239000005017 polysaccharide Substances 0.000 claims description 125
- 239000003925 fat Substances 0.000 claims description 109
- 239000003921 oil Substances 0.000 claims description 106
- 235000019198 oils Nutrition 0.000 claims description 105
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 105
- 235000019197 fats Nutrition 0.000 claims description 103
- 239000000654 additive Substances 0.000 claims description 92
- 238000004132 cross linking Methods 0.000 claims description 76
- 239000012736 aqueous medium Substances 0.000 claims description 71
- 235000013305 food Nutrition 0.000 claims description 60
- 238000000034 method Methods 0.000 claims description 58
- 239000011541 reaction mixture Substances 0.000 claims description 58
- 230000008569 process Effects 0.000 claims description 55
- 238000002844 melting Methods 0.000 claims description 53
- 230000008018 melting Effects 0.000 claims description 53
- 150000003839 salts Chemical class 0.000 claims description 46
- 239000003352 sequestering agent Substances 0.000 claims description 42
- 239000011575 calcium Substances 0.000 claims description 41
- 229910052791 calcium Inorganic materials 0.000 claims description 41
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 39
- 235000010443 alginic acid Nutrition 0.000 claims description 36
- 229920000615 alginic acid Polymers 0.000 claims description 36
- 235000015112 vegetable and seed oil Nutrition 0.000 claims description 36
- 230000000996 additive effect Effects 0.000 claims description 35
- 239000008158 vegetable oil Substances 0.000 claims description 35
- 238000006243 chemical reaction Methods 0.000 claims description 29
- 239000002562 thickening agent Substances 0.000 claims description 25
- 239000003778 fat substitute Substances 0.000 claims description 24
- 235000010987 pectin Nutrition 0.000 claims description 23
- 239000001814 pectin Substances 0.000 claims description 23
- 229920001277 pectin Polymers 0.000 claims description 23
- 239000011159 matrix material Substances 0.000 claims description 22
- 159000000007 calcium salts Chemical class 0.000 claims description 20
- 235000010413 sodium alginate Nutrition 0.000 claims description 18
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 claims description 17
- 239000007764 o/w emulsion Substances 0.000 claims description 17
- 239000000661 sodium alginate Substances 0.000 claims description 17
- 229940005550 sodium alginate Drugs 0.000 claims description 17
- 229960001126 alginic acid Drugs 0.000 claims description 16
- 239000000783 alginic acid Substances 0.000 claims description 16
- 150000004781 alginic acids Chemical class 0.000 claims description 16
- 235000013341 fat substitute Nutrition 0.000 claims description 16
- 150000001768 cations Chemical class 0.000 claims description 14
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical class OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 claims description 14
- 239000003240 coconut oil Substances 0.000 claims description 13
- 235000019864 coconut oil Nutrition 0.000 claims description 13
- 235000010410 calcium alginate Nutrition 0.000 claims description 12
- 239000000648 calcium alginate Substances 0.000 claims description 12
- 229960002681 calcium alginate Drugs 0.000 claims description 12
- OKHHGHGGPDJQHR-YMOPUZKJSA-L calcium;(2s,3s,4s,5s,6r)-6-[(2r,3s,4r,5s,6r)-2-carboxy-6-[(2r,3s,4r,5s,6r)-2-carboxylato-4,5,6-trihydroxyoxan-3-yl]oxy-4,5-dihydroxyoxan-3-yl]oxy-3,4,5-trihydroxyoxane-2-carboxylate Chemical compound [Ca+2].O[C@@H]1[C@H](O)[C@H](O)O[C@@H](C([O-])=O)[C@H]1O[C@H]1[C@@H](O)[C@@H](O)[C@H](O[C@H]2[C@H]([C@@H](O)[C@H](O)[C@H](O2)C([O-])=O)O)[C@H](C(O)=O)O1 OKHHGHGGPDJQHR-YMOPUZKJSA-L 0.000 claims description 12
- -1 citrate Chemical class 0.000 claims description 12
- 235000013580 sausages Nutrition 0.000 claims description 11
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 claims description 10
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 9
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 9
- 235000019737 Animal fat Nutrition 0.000 claims description 8
- 229920000881 Modified starch Polymers 0.000 claims description 8
- 239000004368 Modified starch Substances 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 8
- 235000019426 modified starch Nutrition 0.000 claims description 8
- 229920002472 Starch Polymers 0.000 claims description 7
- 235000019486 Sunflower oil Nutrition 0.000 claims description 7
- 239000000839 emulsion Substances 0.000 claims description 7
- 235000015220 hamburgers Nutrition 0.000 claims description 7
- 239000011777 magnesium Substances 0.000 claims description 7
- 229910052749 magnesium Inorganic materials 0.000 claims description 7
- 235000019698 starch Nutrition 0.000 claims description 7
- 239000008107 starch Substances 0.000 claims description 7
- 239000002600 sunflower oil Substances 0.000 claims description 7
- 235000019871 vegetable fat Nutrition 0.000 claims description 7
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 claims description 5
- RGHNJXZEOKUKBD-SQOUGZDYSA-M D-gluconate Chemical group OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O RGHNJXZEOKUKBD-SQOUGZDYSA-M 0.000 claims description 5
- 229920000388 Polyphosphate Polymers 0.000 claims description 5
- 235000010407 ammonium alginate Nutrition 0.000 claims description 5
- 239000000728 ammonium alginate Substances 0.000 claims description 5
- KPGABFJTMYCRHJ-YZOKENDUSA-N ammonium alginate Chemical compound [NH4+].[NH4+].O1[C@@H](C([O-])=O)[C@@H](OC)[C@H](O)[C@H](O)[C@@H]1O[C@@H]1[C@@H](C([O-])=O)O[C@@H](O)[C@@H](O)[C@H]1O KPGABFJTMYCRHJ-YZOKENDUSA-N 0.000 claims description 5
- 150000001450 anions Chemical class 0.000 claims description 5
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 claims description 5
- 239000001175 calcium sulphate Substances 0.000 claims description 5
- 235000011132 calcium sulphate Nutrition 0.000 claims description 5
- 150000007942 carboxylates Chemical class 0.000 claims description 5
- 229940050410 gluconate Drugs 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 229920005862 polyol Polymers 0.000 claims description 5
- 150000003077 polyols Chemical class 0.000 claims description 5
- 239000001205 polyphosphate Substances 0.000 claims description 5
- 235000011176 polyphosphates Nutrition 0.000 claims description 5
- 235000010408 potassium alginate Nutrition 0.000 claims description 5
- 239000000737 potassium alginate Substances 0.000 claims description 5
- MZYRDLHIWXQJCQ-YZOKENDUSA-L potassium alginate Chemical compound [K+].[K+].O1[C@@H](C([O-])=O)[C@@H](OC)[C@H](O)[C@H](O)[C@@H]1O[C@@H]1[C@@H](C([O-])=O)O[C@@H](O)[C@@H](O)[C@H]1O MZYRDLHIWXQJCQ-YZOKENDUSA-L 0.000 claims description 5
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 claims description 5
- 235000019818 tetrasodium diphosphate Nutrition 0.000 claims description 5
- PHOQVHQSTUBQQK-SQOUGZDYSA-N D-glucono-1,5-lactone Chemical compound OC[C@H]1OC(=O)[C@H](O)[C@@H](O)[C@@H]1O PHOQVHQSTUBQQK-SQOUGZDYSA-N 0.000 claims description 4
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims description 4
- 239000008346 aqueous phase Substances 0.000 claims description 4
- 239000008121 dextrose Substances 0.000 claims description 4
- 235000012209 glucono delta-lactone Nutrition 0.000 claims description 4
- 239000000182 glucono-delta-lactone Substances 0.000 claims description 4
- 229960003681 gluconolactone Drugs 0.000 claims description 4
- 150000004676 glycans Polymers 0.000 claims description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 4
- 159000000003 magnesium salts Chemical class 0.000 claims description 4
- 150000002772 monosaccharides Chemical class 0.000 claims description 4
- 229920005646 polycarboxylate Polymers 0.000 claims description 4
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 3
- 235000019482 Palm oil Nutrition 0.000 claims description 3
- 235000019483 Peanut oil Nutrition 0.000 claims description 3
- 235000019485 Safflower oil Nutrition 0.000 claims description 3
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 claims description 3
- 239000000828 canola oil Substances 0.000 claims description 3
- 235000019519 canola oil Nutrition 0.000 claims description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 3
- 235000012343 cottonseed oil Nutrition 0.000 claims description 3
- 239000002385 cottonseed oil Substances 0.000 claims description 3
- 239000001630 malic acid Substances 0.000 claims description 3
- 235000011090 malic acid Nutrition 0.000 claims description 3
- 239000004006 olive oil Substances 0.000 claims description 3
- 235000008390 olive oil Nutrition 0.000 claims description 3
- 239000002540 palm oil Substances 0.000 claims description 3
- 239000000312 peanut oil Substances 0.000 claims description 3
- 235000005713 safflower oil Nutrition 0.000 claims description 3
- 239000003813 safflower oil Substances 0.000 claims description 3
- 239000008159 sesame oil Substances 0.000 claims description 3
- 235000011803 sesame oil Nutrition 0.000 claims description 3
- 235000012424 soybean oil Nutrition 0.000 claims description 3
- 239000003549 soybean oil Substances 0.000 claims description 3
- 235000005687 corn oil Nutrition 0.000 claims description 2
- 239000002285 corn oil Substances 0.000 claims description 2
- 150000001719 carbohydrate derivatives Chemical class 0.000 claims 1
- 239000000047 product Substances 0.000 description 34
- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 description 32
- 229940072056 alginate Drugs 0.000 description 14
- 241001465754 Metazoa Species 0.000 description 10
- 238000010411 cooking Methods 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- 229910021645 metal ion Inorganic materials 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- 241000196324 Embryophyta Species 0.000 description 7
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 6
- 229910001424 calcium ion Inorganic materials 0.000 description 6
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 description 6
- 150000003626 triacylglycerols Chemical class 0.000 description 5
- 235000013311 vegetables Nutrition 0.000 description 5
- 239000006071 cream Substances 0.000 description 4
- 239000000796 flavoring agent Substances 0.000 description 4
- 235000019634 flavors Nutrition 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- ZIEWAMOXCOLNSJ-UHFFFAOYSA-N Quinonamid Chemical compound C1=CC=C2C(=O)C(NC(=O)C(Cl)Cl)=C(Cl)C(=O)C2=C1 ZIEWAMOXCOLNSJ-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 235000010418 carrageenan Nutrition 0.000 description 3
- 239000000679 carrageenan Substances 0.000 description 3
- 229920001525 carrageenan Polymers 0.000 description 3
- 229940113118 carrageenan Drugs 0.000 description 3
- 150000004665 fatty acids Chemical group 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000416 hydrocolloid Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000003278 mimic effect Effects 0.000 description 3
- 235000020777 polyunsaturated fatty acids Nutrition 0.000 description 3
- 102000004169 proteins and genes Human genes 0.000 description 3
- 108090000623 proteins and genes Proteins 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 125000005471 saturated fatty acid group Chemical group 0.000 description 3
- 235000021081 unsaturated fats Nutrition 0.000 description 3
- 235000020806 vegan diet Nutrition 0.000 description 3
- 235000003563 vegetarian diet Nutrition 0.000 description 3
- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 description 3
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 2
- 241000199919 Phaeophyceae Species 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
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- 235000015278 beef Nutrition 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 125000002843 carboxylic acid group Chemical group 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- 239000008157 edible vegetable oil Substances 0.000 description 2
- 238000001879 gelation Methods 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 235000004213 low-fat Nutrition 0.000 description 2
- 229910001425 magnesium ion Inorganic materials 0.000 description 2
- 235000013622 meat product Nutrition 0.000 description 2
- 235000021085 polyunsaturated fats Nutrition 0.000 description 2
- 235000021003 saturated fats Nutrition 0.000 description 2
- 239000012265 solid product Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 2
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920002101 Chitin Polymers 0.000 description 1
- 229920001661 Chitosan Polymers 0.000 description 1
- AEMOLEFTQBMNLQ-BZINKQHNSA-N D-Guluronic Acid Chemical compound OC1O[C@H](C(O)=O)[C@H](O)[C@@H](O)[C@H]1O AEMOLEFTQBMNLQ-BZINKQHNSA-N 0.000 description 1
- 229920002307 Dextran Polymers 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 description 1
- 229920001284 acidic polysaccharide Polymers 0.000 description 1
- 150000004805 acidic polysaccharides Chemical class 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 235000013527 bean curd Nutrition 0.000 description 1
- 229940069765 bean extract Drugs 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
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- 230000001627 detrimental effect Effects 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
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- 238000004090 dissolution Methods 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
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- 239000000835 fiber Substances 0.000 description 1
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- 239000000155 melt Substances 0.000 description 1
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- 238000007254 oxidation reaction Methods 0.000 description 1
- 229960000292 pectin Drugs 0.000 description 1
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- 230000009257 reactivity Effects 0.000 description 1
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- 239000011734 sodium Substances 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS OR COOKING OILS
- A23D7/00—Edible oil or fat compositions containing an aqueous phase, e.g. margarines
- A23D7/005—Edible oil or fat compositions containing an aqueous phase, e.g. margarines characterised by ingredients other than fatty acid triglycerides
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS OR COOKING OILS
- A23D7/00—Edible oil or fat compositions containing an aqueous phase, e.g. margarines
- A23D7/003—Compositions other than spreads
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS OR COOKING OILS
- A23D7/00—Edible oil or fat compositions containing an aqueous phase, e.g. margarines
- A23D7/005—Edible oil or fat compositions containing an aqueous phase, e.g. margarines characterised by ingredients other than fatty acid triglycerides
- A23D7/0053—Compositions other than spreads
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS OR COOKING OILS
- A23D7/00—Edible oil or fat compositions containing an aqueous phase, e.g. margarines
- A23D7/015—Reducing calorie content; Reducing fat content, e.g. "halvarines"
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS OR COOKING OILS
- A23D9/00—Other edible oils or fats, e.g. shortenings or cooking oils
- A23D9/007—Other edible oils or fats, e.g. shortenings or cooking oils characterised by ingredients other than fatty acid triglycerides
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/206—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
- A23L29/231—Pectin; Derivatives thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/206—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
- A23L29/256—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin from seaweeds, e.g. alginates, agar or carrageenan
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/20—Reducing nutritive value; Dietetic products with reduced nutritive value
Definitions
- the present invention relates to the field of food additives.
- the present invention relates to the field of food additives for use in meat substitute products.
- Meat substitute products are often consumed for this purpose. Meat substitute products are also popular with vegetarians and vegans who desire a food product that mimics the “meatiness” of meat. Vegetarian sausages and burgers are examples of meat substitute products that are designed to mimic the taste and texture of conventional meat-containing burgers and sausages.
- Sources of protein typically included in meat substitute products include plant derived sources of protein such as tofu, soya, bean extract, instantan, mushroom, mycoprotein, and many others. It is also often desirable to include a source of fat or oil in meat substitute products. Fat is typically used to provide flavour, texture, richness and succulence to meat substitute products.
- the presence of fat is believed to impart much of the “meatiness” to meat.
- the fats are animal fats such as saturated animal fats.
- Vegetarian and vegan meat substitute products cannot contain animal derived fats that are typically found in meat because they would render the meat substitute products unsuitable for consumption by vegetarians. Accordingly, it is necessary to include a source of fat in meat substitute products that is not derived from animals.
- plant derived fats have been included in meat substitute products.
- Examples of plant derived fats that have been used for this purpose include coconut oil.
- many fats derived fromplants have low melting points. For example coconut oil has a melting point of 24°C, and this is one of the highest melting points of commonly available vegetable oils.
- Vegetable oils are typically unsaturated or polyunsaturated fats, whereas animal fats are typically saturated fats. Saturated fats typically have much higher melting points than unsaturated fats. A low melting point for the vegetable oils and fats used in meat substitute products has been found by the inventorsof the present invention to be undesirable. Specifically, it has been found that during cooking of the meat substitute products, the vegetable oil present therein melts and separates from the matrix of the product, and oozes out. This can result in reduced succulence and juiciness of the product once cooked.
- Alginate has been used in a variety of food products for a variety of different reasons. For example, as discussed above, alginate can be used to make casings for vegetarian sausages.
- compositions for use as fat substitutes that have a fat-like “mouth feel”.
- the compositions contain polysaccharides such as alginate, pectin, fiber and carrageenan dissolved in water thathave a texture resembling fat.
- the compositions can be used in fat substitutes such as soups, gravies and sauces. If alginates are used in the compositions, the alginates are notcrosslinked.
- the disclosed compositions are liquids so that they can be suitably incorporated into liquid food products.
- US5106644 discloses food additives that are fat substitute compositions that can be used to reduce the fat content and thus calorific value of food.
- the compositions comprise from0.5% to 99.5% of an animal or plant fat, and from 0.5% to 99.5% of a polymeric liquid crystal of solvent and polysaccharides.
- polysaccharides that can be used include sodium alginate, chitosan, chitin, sodium carboxymethylcellulose, xanthamgums, and hydroxypropyl cellulose.
- the liquid crystals are included to mimic the mouth feel and characteristics of conventional fats. It is not disclosed that any alginate used in the compositions is crosslinked.
- WO92/21703 discloses microcrystalline starch compositions for use as fat substitutes in order to achieve energy reduction of food products.
- the microcrystalline starch is reported as having similar organoleptic properties to fat, but with at least 50% less the energy value.
- US4911946 discloses water dispersible macrocolloid fat substitutes that can be used in cream.
- the fat substitutes can replace all or a portion of the fat in cream to lower the fat and energy content of the cream.
- the macrocolloidal fat substitutes mimic the mouth feel of cream by having the organoleptic character of an oil-in-water emulsion.
- the macrocolloidal particles are from 0.1 to 2 microns in diameter. Examples of polysaccharide that can be used to form the macrocolloidal particles include starch, dextran, cellulose, and crosslinked calcium alginate.
- the calcium alginate is formed by mixing a solution of sodium alginate with a solution of calcium ions so as to form the macrocolloidal particles, prior to the macrocolloidal particles being mixed with the other components of the food additive so as to form a liquid additive with an oil-in-water emulsion mouth feel.
- the inventors of the present invention have appreciated the above-described problems associated with the use of low melting point vegetable oils and fats in food products such as meat substitute products, and sought ways of addressing these problems.
- the present invention is based on the surprising finding that the melting point of a vegetable oil or fat can be increased by emulsifying the fat with water so as to form an oil-in-water emulsion, and encapsulating the emulsion in a crosslinked polysaccharide matrix.
- the vegetable oil with an increased melting point can then be used in food products such as meat substitute food products.
- the increased melting point of the vegetable oil in the food product means that the oil does not melt, and thus does not seep and ooze out of the product upon cooking.
- the present invention thus addresses or alleviates the problems discussed above associated with vegetable oils in food products melting upon cooking and seeping out of the product so as to reduce the flavour, succulence and juiciness of the products.
- a process for preparing a food additive comprising the steps of:
- the one or more water soluble gelable polysaccharides are present in the reaction mixture in an amount of from 0.1% to 10% by weight of the reaction mixture, preferably from0.1% to 7.5% by weight, more preferably 0.1% to 5% by weight, and most preferably from 0.5% to 1.5% by weight.
- the one or more crosslinking additives and one or more water soluble gelable polysaccharides are present in the aqueous medium in a molar ratio of from 1:5 to 2:1 . More preferably, the one or more crosslinking additives and one or more water soluble gelable polysaccharides are present in the aqueous medium in a molar ratio of from 0.75:2 to 1:1, and most preferably 1:2 to 0.75:1.
- the one or more water soluble gelable polysaccharides comprise one or more water soluble salts of alginic acid and a monovalent cation; a pectin; or a combination thereof, preferably wherein the pectin is a low-methoxyl pectin.
- the one or more water soluble polysaccharides comprise sodium alginate, potassium alginate, ammonium alginate or a combination thereof.
- the one or more crosslinking additives compriseone or more sources of calcium such as one or more calcium salts; one or more sources of magnesium such as one or more magnesium salts; an edible acidulant such as glucono-delta-lactone, or a carboxylic acid such as acetic acid, citric acid or malic acid, or combinations thereof; or a combination thereof.
- the one or more crosslinking additives comprise one or more sources of calcium, preferably wherein the one or more sources of calcium comprise one or more calcium salts. More preferably, the one or more calcium salts comprise calcium sulphate, and preferably wherein the calcium sulphate comprises calcium sulphate dihydrate.
- the one or more calcium salts have a solubility in water of from 0.15 g/100 ml to 0.3 g/100 ml at 20°C, and preferably from 0.20 to 0.25 g/100 ml at 20°C.
- the one or more crosslinking additives are present in the reaction mixture in an amount of from 0.2% to 1.5% by weight, and preferably from 0.5% to 1% by weight of the reaction mixture.
- the one or more water soluble gelable polysaccharides comprise one or more water soluble salts of alginic acid and a monovalent cation
- the one or more crosslinking additives comprise one or more calcium salts; preferably wherein the one or more water soluble salts of alginic acid and a monovalent cation comprise sodium alginate, potassium alginate, ammonium alginate, or a combination thereof.
- the one or more calcium salts comprise calcium sulphate dihydrate.
- the aqueous medium comprises water.
- the aqueous medium is present in the reaction mixture in an amount of from 10% to 90% by weight of the reaction mixture, preferably from 25% to 75% by weight, more preferably from40% to 60% by weight, and most preferably from45% to 55% by weight.
- the one or more fats or one or more oils are present in the reaction mixture in an amount of from 10% to 90% by weight of the reaction mixture, preferably from 25% to 75% by weight, more preferably from 40% to 60% by weight, and most preferably from 45% to 55% by weight.
- the one or more fats or one or more oils comprise one or more vegetable oils.
- the one or more vegetable oils comprise coconut oil, com oil, cottonseed oil, canola oil, olive oil, palm oil, peanut oil, safflower oil, sesame oil, soybean oil, sunflower oil, ora combination thereof. More preferably, the one or more vegetable oils comprise coconut oil, sunflower oil, or a combination thereof.
- the one or more fats and/or one or more oils have a melting point of 40°C or less, and preferably 30 °C or less.
- the aqueous medium in step a) further comprises one or more calcium sequestrants.
- the one or more calcium sequestrants comprise a polyphosphate salt, a pyrophosphate salt, a mono or dicarboxylate salt, a polycarboxylate salt such as citrate, a salt comprising an anion comprising carboxylate and hydroxyl moieties such as gluconate, a diphosphate salt, a polyol, a salt of ethylenediaminetetraacetic acid (EDTA), or any combination thereof.
- the one or more calcium sequestrants comprises a pyrophosphate salt, preferably wherein the one or more calcium sequestrants comprises tetrasodium pyrophosphate.
- the one or more calcium sequestrants is present in the reaction mixture in an amountof from0.1% to 0.5% by weight, and preferably from 0.1% to 0.2% by weightof the reaction mixture.
- the one or more calcium sequestrants and the one or more water soluble gelable polysaccharides are present in the aqueous medium in a molar ratio of from 1:1 to 1:10, more preferably, from 1:2 to 1:4, and most preferably from 1:3 to 1:3.5.
- the aqueous medium in step a) further comprises an additive for reducing clumping in the reaction mixture.
- the additive for reduced clumping comprises a monosaccharide, and preferably wherein the additive for reducing clumping comprises dextrose.
- the additive for reducing clumping is present in the reaction mixture in an amount of from 0.1 % by weight to 0.5% by weight of the reaction mixture.
- the aqueous medium further comprises a thickener.
- the thickener comprises a polysaccharide or polysaccharide derivative, preferably wherein the thickener comprises starch or modified starch, and most preferably wherein the thickener comprise modified starch.
- the thickener is present in an amountof from 0.1% to 0.5%, and preferably from 0.1% to 0.2% by weightof the reaction mixture.
- step a) comprises adding the one or more soluble gelable polysaccharides to the aqueous medium in step a), and step b) comprises contacting the aqueous medium with one or more fats and/or one or more oils at from 30 seconds to 180 seconds after the one or more soluble gelable polysaccharides are added to the aqueous medium in step a).
- step b) comprises contacting the aqueous medium with one or more fats and/or one or more oils at from 30 seconds to 180 seconds after the one or more soluble gelable polysaccharides are added to the aqueous medium in step a).
- a food additive comprising one or more fats and/or one or more oils; water; and a crosslinked polysaccharide matrix, wherein the food additive comprises an oil in water emulsion within the crosslinked polysaccharide matrix.
- the crosslinked polysaccharide comprises one or more crosslinked salts of alginic acid; a crosslinked pectin; or a combination thereof, preferably wherein the crosslinked pectin is a crosslinked low-methoxyl pectin.
- the food additive comprises one or more fats and/or one or more oils; water; and calcium alginate, wherein the food additive comprises an oil in water emulsion within a crosslinked calcium alginate matrix.
- the food additive of the second or third aspects of the invention further comprises one or more calcium sequestrants.
- the one or more calcium sequestrants comprise a polyphosphate salt, a pyrophosphate salt, a mono or dicarboxylate salt, apolycarboxylate salt such as citrate, a salt comprising an anion comprising carboxylate and hydroxyl moieties such as gluconate, a diphosphate salt, a polyol, a salt of ethylenediaminetetraacetic acid (EDTA), or any combination thereof.
- EDTA ethylenediaminetetraacetic acid
- the one or more calcium sequestrants comprises a pyrophosphate salt, preferably wherein the one or more calcium sequestrants comprises tetrasodium pyrophosphate.
- the one or morecalcium sequestrants are present in the food additive in an amount of from 0.1% to 0.5% by weight of the food additive, and preferably from 0.1% to 0.2% by weight of the food additive.
- the one or more fats or one or more oils are present in the food additive of the second or third aspects of the invention in an amount of from 25% to 75% by weight of the food additive, preferably from 40% to 60% by weight, and more preferably from 45 % to 55% by weight.
- the one or more fats or one or more oils present in the food additive according to the second orthird aspects of the invention comprise one or more vegetable oils.
- the one or more vegetable oils comprise coconut oil, sunflower oil, or a combination thereof.
- the one or more fats and/or one or more oils have a melting point of 40°C or less, and preferably 30 °C or less.
- the water is typically present in the food additive of the second and third aspects of the invention in an amount of from 10% to 90% by weight of the food additive, preferably from 25% to 75% by weight of the food additive, more preferably from 40% to 60% by weight, and most preferably from 45% to 55% by weight.
- the crosslinked polysaccharide is typically present in the food additive of the second and third aspects of the invention in an amount of from 0.5% to 2.0% by weight of the food additive, and preferably from 0.5% to 1.5% by weight of the food additive.
- the food additive of the second and third aspects of the invention further comprises an additive for reducing clumping, preferably wherein the additive for reducing clumping is present in an aqueous phase of the emulsion.
- the additive for reducing clumping comprises a monosaccharide, preferably wherein the additive for reducing clumping comprises dextrose.
- the additive for reducing clumping is present in the food additive in an amount of from 0.1% by weight to 0.5% by weight of the food additive.
- the food additive of the second and third aspects of the invention further comprises a thickener, preferably wherein the thickener is within an aqueous phase of the emulsion.
- the thickener is present in an amount of from 0.1% to 0.5%, and preferably 0.1% to 0.2% by weight of the food additive.
- the thickener comprises a polysaccharide or polysaccharide derivative; preferably the thickener comprises starch or modified starch; and most preferably the thickener comprise modified starch.
- the food additive of the second and third aspects of the invention has a melting point of at least 50°C, preferably wherein the food additive has a melting point of from 60°C to 90°C, and most preferably wherein the food additive has a melting point of from 60°C to 80°C.
- the food additive of the second and third aspects of the invention has a melting point of from 60°C to 80°C, and the melting point of the one or more fats and/or one or more oils presentin the food additive is from 15°C to 30°C when the one or more oils and/or one or more fats is not present within the food additive.
- a foodproduct comprising a food additive according to the second or third aspects of the invention.
- the food product is a meat substitute foodproduct such as a vegetarian sausage or vegetarian burger.
- the food additive is used as a fat substitute such as an animal fat substitute, or a vegetable oil substitute.
- a food additive according to the second or third aspects of the invention in a food product.
- the food additive is used as a fat substitute such as an animal fat substitute, or a vegetable oil substitute.
- the crosslinked polysaccharide comprises one or more crosslinked salts of alginic acid; a crosslinked pectin; or a combination thereof, preferably wherein the crosslinked pectin is a crosslinked low-methoxyl pectin. More preferably, the crosslinked polysaccharide comprises calcium alginate.
- the one or more fats or one or more oils comprise one or more vegetable oils or fats, preferably wherein the one or more vegetable oils or fats have a melting point of 30°C or below.
- the use comprises using the one or more fats or one or more oils in a food additive according to the second and third aspects of the invention.
- the use comprises using the food additive in a food product according to the fourth aspect of the invention.
- the use comprises using the food additive as a fat substitute such as an animal fat substitute, or a vegetable oil substitute.
- a process for manufacturing a food product comprising combining a food additive according to the second or third aspects of the invention with one or more edible additional components and processing said food additive and one or more edible additional components into a food product, preferably wherein the food product is a meat substitute product, and preferably wherein the food additive is used as a fat substitute such as an animal fat substitute or vegetable oil substitute.
- the process of the invention is based, in part, on the surprising finding that the melting point of a fat or oil such as a vegetable fat or oil can be increased by containing the fat or oil within a crosslinked polysaccharide.
- the process typically comprises causing a water soluble polysaccharide within an aqueous medium to start crosslinking by the addition of one or more crosslinking agents to the aqueous medium. After the crosslinking reaction has been initiated the fat or oil is added to the aqueous solution and an oil-in-water emulsion is then typically formed. The crosslinking reaction is then allowed to complete so as to form a crosslinked polysaccharide matrix. Crosslinking of the polysaccharide typically causes the polysaccharide to become water insoluble.
- the crosslinked polysaccharide forms a crosslinked matrix with the water from the aqueous medium and the one or more fats or oils entrained within the crosslinked matrix in the form of an oil-in-water emulsion.
- the resultant structure is typically solid at room temperature and can be included as a food additive within various food products such as meat substitute products (e.g. vegetarian sausages and burgers).
- the resultant structure will typically have a higher melting point than the one or more fats or one or more oils when not included in the food additive. This is highly advantageous since it means that when a food product containing the food additive is cooked, the food additive does not melt and seep out of the product upon exposure to the high temperatures typically encountered during cooking.
- the one or more fats or one or more oils are included in a food product on their own, without being present in a food additive of the present invention, where it has been found that the fats or oils typically melt upon exposure to the temperatures typically encountered during cooking.
- the food additive of the invention has also been found to be able to provide the same or similar mouth feel, taste, succulence, juiciness and flavour of fats such as saturated animal fats, when included in f ood products.
- a given weight of the food additive of the invention containing a specific oil has a lower calorific value than the same weight of said specific oil, since the food additive of the invention includes additional low calorie components (in relation to fat or oil) such as water and the crosslinked polysaccharide.
- Step a) of the process of the invention involves mixing one or more crosslinking additives and one or more water soluble gelable polysaccharides in an aqueous medium.
- the one or more cross-linking additives initiate a crosslinking reaction in the gelable polysaccharide.
- the one or more water soluble gelable polysaccharides can be any suitable water soluble polysaccharide that is capable of being gelled by a crosslinking additive.
- suitable polysaccharides include water soluble salts of alginic acid such as sodium alginate .
- Alginates are salts derived from alginic acid.
- Alginic acid is a naturally occurring polysaccharide found commonly in the cell walls of brown algae. It is typically refined from brown seaweeds. It is a copolymer of (l,4)-linked b-mannuronate (M) and a-L-guluronate (G) residues.
- M and G residues can be present in consecutive blocks of the copolymer, or they can alternate.
- alginic acid A variety of different forms of alginic acid are known to exist, with molar masses typically in the range of from 10,000 to 600,000 grams per mole.
- Alginic acid itself is insoluble in water, but it can be converted to various salts which are water soluble (alginate salts).
- Methods for converting alginic acid to water soluble salts are known in the art, and a variety of different water soluble alginate salts are commercially available.
- Preferred alginate salts for use in the process of the invention include sodium alginate, potassium alginate, ammonium alginate, and other water soluble alginate salts.
- the alginate salts typically have a molar mass of from 100000 to 400 000 g/mol.
- Alginate salts with a molar mass of from 32000 - 400 000 g/mol are commercially available.
- An example of a commercially available alginate salt that may be used in the process of the invention is the commercially available sodium alginate Alginex GM, available from Kimica Corporation.
- alginate salts such as sodium alginate can be crosslinked by the addition of crosslinking additives such as divalent metal ions.
- Ca 2+ in particular has been commonly used to crosslink sodium alginates, although other divalent metal ions such as Mg 2+ may also be used, as well as various trivalent metal cations.
- alginate salts comprising monovalent metal cations such as sodium are soluble in water.
- alginate salts comprising divalent metal cations typically are insoluble in water. This is generally because alginates are not crosslinked by monovalent metal cations, whereas they are crosslinked by divalent metal cations. The crosslinking generally renders the alginate salt insoluble in water.
- a solution of a water soluble alginate salt may typically be crosslinkedby the addition of a crosslinking additive to the solution.
- a calcium salt e.g. calcium chloride
- a calcium salt is introduced to an aqueous solution of sodium alginate (or other water soluble alginate) to crosslink the alginate so as to form a gel structure.
- Divalent metal ions such as calcium are believed to crosslink the alginate since they bind solely to the guluronate (G) blocks of the alginate chain, because the G blocks allow a high degree of coordination of the divalent ions.
- the G blocks of one segment of the alginate chain then form junctions with G blocks from other segments of the alginate chain at the divalent cation centre.
- alginates can be crosslinked by the addition of acids.
- Pectin is a naturally occurring acidic polysaccharide found in many plants. Pectin typically exists as high-methoxyl pectin or low-methoxyl pectin. Low-methoxyl pectin is typically understood to be pectin where 40% or less of the carboxylic acid groups present in the pectin are esterified. In contrast, high-methoxyl pectin is typically understood to be pectin where greater than 40% of the carboxylic acid groups present in the pectin are esterified.
- the pectin is preferably a low-methoxyl pectin.
- Pectins such as low-methoxyl pectin may be cro s slinked by calcium ions in a similar as discussed above for alginate salts.
- water soluble gelable polysaccharides that can be crosslinked by crosslinking additives are known in the art.
- the term “water soluble” as used herein, in the context of a gelable water soluble polysaccharide is preferably used to encompass gelable polysaccharides that have a solubility in water of 100 g/kg or greater at atmospheric pressure and a temperature of 25°C. Water will therefore be able to dissolve the one or more gelable water soluble polysaccharides in an amount of up to 10% by weight of the water present. If it is attempted to dissolve more polysaccharide than this in the water, then not all polysaccharide present will dissolve.
- the solubility of the polysaccharide in the aqueous medium can be ascertained in a variety of ways. For example, rheological parameters such as yield stress and viscosity of the solution can be used to determine the solubility. Alternatively, the solution can be filtered after mixing, and the weight of any undissolved polysaccharide can be used to determine its solubility in the aqueous medium.
- the one or more water soluble gelable polysaccharides are present in the aqueous medium in step a) in an amount of from 0.1 % to 10% by weight of the water present in the aqueous medium, preferably from 0.1% to 7.5% by weight, and more preferably from 1% to 5% by weight of the water present in the aqueous medium.
- more polysaccharide may be present, and will simply not dissolve.
- it may be pref erable to filter the aqueous medium after addition of the one or more water soluble polysaccharides before step b) is carried out, so as to remove any undissolved polysaccharide from the aqueous medium prior to step b).
- crosslinking additives include divalent and trivalent metal cations.
- calcium and magnesium cations can be used as crosslinking additives.
- the one or more crosslinking additives used in the process of the invention comprise calcium cations.
- Calcium cations can be introduced into the aqueous medium in which the crosslinking reaction is taking place by the addition of one or more sources of calcium to the reaction mixture.
- the one or more sources of calcium typically comprise a calcium salt that is introduced to the aqueous medium in which the water soluble polysaccharide is dissolved.
- magnesium ions are used as the crosslinking additive, then one or more sources of magnesium can be added to the aqueous medium.
- the one or more sources of magnesium comprise magnesium salts.
- the one or more sources of calcium or magnesium such as calcium salts and magnesium salts are sparingly soluble in the aqueous medium. This is advantageous since the metal salts must dissolve in order to crosslink the dissolved polysaccharide. If a metal salt that is highly soluble is used, the gelation reaction will happen very quickly which may be undesirable. If a sparingly soluble metal salt is used, this can be advantageous since the salt dissolves slowly in the aqueous medium. This means that metal ions are only gradually introduced to the aqueous medium whichresults in a slower and more controlled gelation reaction of the polysaccharide which may be more desirable.
- the one or more crosslinking additives comprise sparingly soluble salts comprising divalent or trivalent metal cations.
- the one or more crosslinking additives comprise sparingly soluble magnesium or calcium salts with a solubility in water in water of from 0.15 g/100 ml to 0.3 g/100 ml at 20°C, and preferably from 0.20 to 0.25 g/100 ml at 20°C.
- the one or more crosslinking additives comprise calcium sulphate, and most preferably calcium sulphate dihydrate.
- Gelable water soluble polysaccharides may also be gelled by acid as discussed above.
- the one or more crosslinking additives comprise edible acidulants such as glucono-delta-lactone, or a carboxylic acid such as acetic acid, citric acid or malic acid, or combinations thereof.
- An acidulant is a food additive that is acidic and that can typically confer a tart, sour or acidic flavour to foods. Examples of other edible acidulants are known in the art, including those acidulants that are suitable for the crosslinking of water soluble polysaccharides.
- crosslinking additives are suitable for crosslinking a particular water soluble polysaccharide are known in the art.
- the crosslinking additive used is a calcium salt and the water soluble polysaccharide is an alginate salt such as sodium alginate.
- the food additive comprises crosslinked calcium alginate.
- the one or more crosslinking additives and one or more water soluble poly saccharides are typically contacted in a molar ratio of from 1:5 to 2:1, although it will be understood that any molar ratio that allows the polysaccharide to crosslink to an extent necessary to achieve a gel with the requisite properties for use as the food additive may be used.
- a sequestrant such as a calcium sequestrant
- a lower proportion of crosslinking additive to polysaccharide may be required.
- the resultant crosslinked gel has the optimum properties for use as a food additive of the invention.
- the one or more crosslinking additives comprise a calcium salt and the one or more water soluble gelable polysaccharides comprise a water soluble alginate salt.
- the one or more crosslinking additives are typically added to the reaction mixture in an amount of from 0.2 % to 1.5 % b y weight, and preferably from 0.5% to 1% by weight of the reaction mixture, and the one or more water soluble gelable polysaccharides are typically added to the reaction mixture in an amount of from 0.5% to 1.5% by weight of the reaction mixture.
- total weight of the reaction mixture is meant the total weight of the reaction mixture after addition of polysaccharide, crosslinking additive, fat or oil, and any other additives present to the aqueous medium.
- the aqueous medium used can be any aqueous medium that is suitable for contact with products for use in food products.
- the aqueous medium comprises pure water.
- water comprising various other ingredients such as edible salts or sugars may also be used.
- the aqueous medium is typically present in the reaction mixture in an amount of from 10% to 90% by weight of the reaction mixture, or present in any of the amounts discussed above.
- Suitable reaction conditions for a crosslinking reaction to be initiated between a particular water soluble gelable polysaccharide and a particular crosslinking additive are known in the art.
- suitable specific molar ratios to react the crosslinking additive and polysaccharide in question will be known, in addition to reaction conditions that may be suitably employed in such a crosslinking reaction, for example, specific temperatures, pH ranges, and concentrations that could be used, and for example, whether or not the reaction mixture requires stirring.
- the crosslinking reaction will be initiated simply upon addition of the one or more crosslinking additives and the one or more gelable polysaccharides to the aqueous medium.
- the reaction mixture will increase in crosslink density as the crosslinking reaction propagates.
- Step (b) of the process of the invention comprises contacting the aqueous medium with one or more fats and/or one or more oils to form a reaction mixture after the one or more water soluble gelable polysaccharides have dissolved in the aqueous medium. If the one or more polysaccharides are present in the aqueous medium in an amount such that all of the polysaccharide present is able to dissolve, then the aqueous medium is contacted with the one or more fats or oils after all of the polysaccharide has dissolved. Alternatively, as discussed above, it will be appreciated that if the polysaccharides are included in the aqueous medium in too high an amount, not all polysaccharide will dissolve in the aqueous medium.
- aqueous medium is contacted with the one ormore fats and/or one ormore oils once all polysaccharide that can dissolve in the aqueous mediumhas done so. The dissolution will happen automatically upon mixing of the aqueous medium in step a).
- step a) comprises adding the one or more soluble gelable polysaccharides to the aqueous medium in step a), and step b) comprises contacting the aqueous medium with one or more fats and/or one or more oils at from 30 seconds to 180 seconds after the one or more soluble gelable polysaccharides are added to the aqueous medium in step a).
- the one or more fats or one or more oils are present in the reaction mixture in an amount of from 10% to 90% by weight of the reaction mixture, preferably from 25% to 75% by weight, more preferably from 40% to 60% by weight, and most preferably from 45% to 55% by weight.
- the expression “by weight of the reaction mixture” in this context is defined as above.
- the oil used in the process of the invention can be any suitable edible oil. Whilst the present invention is described preferably in the context of oils and fats derived from vegetable or plant sources, it will be understood that any edible oil may be used in the process of the invention, such as oils or fats derived from animal sources. It will also be appreciated that the invention is not limited to the use of a single oil, and mixtures of different oils may also be used as the fat or oil in the present invention.
- the one or more fats or one or more oils comprise a vegetable oil (i.e. an oil derived from a vegetable source).
- vegetable oils examples include coconut oil, corn oil, cottonseed oil, canola oil, olive oil, palm oil, peanut oil, safflower oil, sesame oil, soybean oil, sunflower oil, or a combination thereof.
- coconut oil is particularly preferred since it has a high melting point in comparison to other commercially available vegetable oils that are suitable for use in food products.
- the one or more oils or one or more fats are typically triglyceride oils (i.e. oils that comprise triglycerides). It will be understood that such triglyceride oils may also contain low levels of other substances in addition to the principal triglyceride component, such as various impurities or additives.
- triglyceride oils may also contain low levels of other substances in addition to the principal triglyceride component, such as various impurities or additives.
- the term “oil” is used to refer to triglyceride oils that have a lower melting point such that they are liquid at room temperature
- fat is conventionally used to refer to triglyceride oils that have higher melting points.
- the terms fat and oil as used herein are used interchangeably to refer to triglyceride oils irrespective of their melting point.
- the one or more oils or one or more fats may comprise triglycerides containing only saturated fatty acid chains.
- the one or more fats or one or more oils may comprise triglycerides containing saturated or polyunsaturated fatty acid chains.
- the one or more fats or oils comprise some triglycerides that comprise unsaturated or polyunsaturated fatty acid chains.
- triglycerides that comprise unsaturated or polyunsaturated fatty acid chains have lower melting points than fats comprising only saturated fatty acid chains. Unsaturated and polyunsaturated fats and oils are typically found in plants, whereas fats containing only saturated fatty acid chains are more commonly found in animals.
- the one or more fats and/or one or more oils have a melting point of 40°C or less, and preferably 30°C or less.
- fats with higher melting points may also be used in the process of the invention.
- fats that are solid at room temperature may be used in the process of the invention by applying some degree of heating to the reaction mixture once the fat is added so as to melt and liquefy the fat.
- step c) of allowing a crosslinking reaction between the one or more crosslinking additives and the one or more water soluble gelable polysaccharides to complete further comprises applying high shear to the reaction mixture so as to form the oil in water emulsion.
- High shear may be applied to the reaction mixture by e.g. a high shear mixer, or other methods known in the art.
- step c) may further comprise mixing the reaction mixture with a high shear mixer.
- the process of the invention then comprises step c) of allowing a crosslinking reaction between the one or more crosslinking additives and the one or more water soluble gelable polysaccharides to complete, thereby forming the food additive.
- the food additive thus comprises a crosslinked polysaccharide matrix with the oil-in-water emulsion entrained within the crosslinked matrix.
- one or more additional additives may also be present in the reaction mixture. These additives may be present in the aqueous medium along with the water soluble polysaccharide at the beginning of the process. Alternatively, the oneormore additives may be added to the reaction mixture after the addition of the one or more crosslinking additives to the aqueous medium but prior to the addition of the oil, or to the final reaction mixture once the oil or fat has been added.
- Suitable additives are discussed above, and include one or more calcium sequestrants, one or more additives for reducing clumping, and one or more thickeners. These additives maybe present in the amounts discussed above. However, it will be understood that the ranges specified above are preferable only, and that the additives may also be included in amounts outside of these ranges. Other, unspecified additives may also be added to the reaction mixture. Suitable additives are known in the art.
- the aqueous medium in step a) further comprises oneormore sequestrants, such as calcium sequestrants.
- the one or more sequestrants are typically added to the aqueous medium prior to the one or more crosslinking additives being introduced.
- the one or more sequestrants may be added to the aqueous medium at the same time as the one or more crosslinking additives.
- a sequestrant is a food additive which improves the quality and stability of foods.
- a sequestrant typically functions by forming a chelate complex with metal ions. By forming a complex, the sequestrant typically reduces the reactivity of the metal ion with other components of the food additive.
- the sequestrant can thus slow down reactions such as oxidation reactions that the metalions might participate in.
- the one or more sequestrants have the additional function of partly complexing any metal ions that are a component of the crosslinking additive. In doing so, the sequestrants impede the reaction of the metal ions (such as calcium ions) with the relevantparts of the alginate chain and so slow down the alginate crosslinking.
- the metal ions such as calcium ions
- the one or more sequestrants compete with the alginate chain for coordination to dissolved calcium ions and so impede the crosslinking reaction.
- sequestrants that can be used as calcium sequestrants in the reaction include polyphosphate salts, pyrophosphate salts, mono or dicarboxylate salts, polycarboxylate salts such as citrate, salts comprising an anion comprising carboxylate andhydroxyl moieties such as gluconate, glucono delta-lactone, diphosphate salts, polyols, salts of ethylenediaminetetraacetic acid (EDTA), or any combination thereof.
- the one or more calcium sequestrants comprise tetrasodium pyrophosphate and moist preferably the anhydrous form of this salt.
- the one or more sequestrants and the one or more water soluble gelable polysaccharides are preferably present in a molar ratio of from 1 :2 to 1 :4, and more preferably from 1:3 to 1:3.5.
- Suitable additives for reducing clumping, thickeners, and other suitable additives are also known in the art, and include those additives discussed above.
- the food additive of the invention comprises one or more fats and/or one or more oils; water; and a crosslinked polysaccharide matrix, wherein the food additive comprises an oil-in-water emulsion within the crosslinked polysaccharide matrix.
- the food additive comprises all water and oil added to the reaction mixture in the process of the invention.
- all oil and water present in the reaction mixture forms an oil-in-water emulsion that is contained within the crosslinked polysaccharide matrix.
- the food additive of the invention preferably comprises the respective amounts by weight of oil, water, crosslinked polysaccharide, and other additives discussed above in relation to the amount by weight that these components are included in the reaction mixture of the process of the invention.
- the one or more fats or one or more oils are present in the food additive in an amount of from 40% to 60% by weight, and the water is present in the food additive in an amount of from 40% to 60% by weight, although it will be understood that these respective amounts are not essential and that the food additive may contain respective amounts of water and oil outside these ranges.
- the crosslinked polysaccharide present in the food additive is the reaction product of the water soluble gelable polysaccharide and the one or more crosslinking additives.
- the crosslinked polysaccharide may comprise one or more crosslinked salts of alginic acid; a crosslinked pectin; or a combination thereof.
- the crosslinked polysaccharide is preferably a crosslinked low-methoxy pectin.
- the crosslinkedpolysaccharide is a crosslinked calcium alginate.
- the crosslinked polysaccharide is typically present in the food additive in an amount of from 0.5% to 2.0% by weight of the food additive, and preferably from 0.5% to 1.5% by weight of the food additive, although it will be understood that the crosslinked polysaccharide may be present in the additive in amounts outside of these ranges.
- a surprising advantage associated with food additives of the invention is that the melting point of the food additive is increased relative to the fat or oil present in the food additive, when said fat or oil is notpresentin the additive.
- food additives of the invention have a melting point of at least 50°C, such as from 60°C to 90°C, and most preferably from 60°C to 80°C.
- the melting point of the food additive will be dependent upon the nature of the fat or oil contained therein, and also upon the nature of the crosslinked polysaccharide matrix. It has been found that the nature of the crosslinked polysaccharide matrix is more influential on the melting point of the food additive than the nature of the fat or oil. Accordingly, ithas been found possible to increase the melting point of a variety of different fats and oils to within a desired range.
- coconut oil is commonly used in food products due to it having a higher melting point than other commonly commercial available vegetable oils suitable for use in food.
- the melting point of coconutoil is 24 °C. Ithas been found, that when coconut oil is included in food additives of the invention, the food additive of the invention has a melting point in the range of from 60°C to 80°C. This is an extremely useful increase in melting point since coconut oil contained in food products will melt during cooking. When present in a food additive of the invention, the melting point of the additive of the invention has been found sufficient to prevent the additive melting at the temperatures encountered during cooking. The same advantages have been found to be associated when other oils are included in food additives of the invention. Food additives with melting points of at least 50°C such as 60°C to 80°C have been found achievable when including a variety of different oils within food additives of the invention.
- Food additives of the invention are solid at room temperature. It has been found that the food additives have a sufficiently rigid and resilient texture that they are “sliceable” and can be cut into appropriate sized pieces with ease.
- the additives of the invention can thus casually be referred to as “sliceable oils”. This property of the additives aids in their processability meaning that they can easily be cut by hand or by appropriate machinery into suitably -sized pieces for further processing such as incorporation into a food product.
- the food additive of the invention is suitable for inclusion in a variety of different food products.
- the food additive of the invention can be included in any food product.
- the food additive of the invention is included in food products that comprise some amount of fat.
- the food additive of the invention can be used as a partial or full substitute for the fat present in the food product.
- the food product that the food additive of the invention is included in is a meat substitute product that would typically comprise some amount of vegetable-derived fat or oil therein. Examples include vegetarian burgers, vegetarian sausages, and synthetic meats such as synthetic meat slices that contain vegetable derived products. These products conventionally contain some amount of vegetable derived oil or fat that the food additive of the invention can replace all or a portion of.
- the food additive of the invention is included in the food products in the same amount by weight as conventional fats and oils are included in the food products (in the event of a total substitution), or such that the total amount by weight of fat/oil and the food additive of the invention is a similar amount to the total amount of fat/oil included in conventional products (in the event of a partial substitution).
- this is not essential, and that in some cases, it may be desirable to include a greater or lesser percentage by weight of the food additive in the food product relative to the percentage by weight of conventional fat or oil normally used.
- the particular amount of food additive of the invention to include in any given food product to provide the optimum properties for the food product will be evident to the skilled person upon reading the present disclosure.
- Food products according to the present invention can be produced by combining a food additive of the invention with one or more edible additional components and processing said food additive and one or more edible additional components into a food product.
- Techniques that are suitable for processing the food additive and the one or more edible additional components into a food product are known in the art, as are the nature and amount of suitable additional edible components for a desired food product.
- An additive of the invention comprising the components shown in Table 1 was manufactured using the process of the invention.
- a food additive according to the invention was manufactured by adding the Alginex GM to the water before adding the calcium source and calcium sequestrant in order to initiate a crosslinking reaction between dissolved calcium ions and the Alginex GM.
- the thickener and anti-clumping aid were also added at this point.
- the oil was added to the aqueous medium and an oil-in-water emulsion was formed comprising the oil and water.
- the crosslinking reaction was then allowed to complete so as to form a solid product.
- the solid product comprised a crosslinked calcium alginate matrix with an oil-in-water emulsion contained therein.
- the product was solid at room temperature, and could be sliced easily into suitably sized chunks.
- the product had a melting point in the range of 60°C to 80°C. This was considerably higher than the melting point of the oil used when not a component of the food additive.
- the oil present in the food additive did not melt and seep out of the food product matrix upon cooking. This was in contrast to a food product containing the same oil only, where the oil was found to melt and seep out of the food product upon cooking.
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Abstract
The present invention relates to the field of food additives. In particular, the present invention relates to the field of food additives for use in meat substitute products.
Description
SLICEABLE OIL
FIELD OF THE INVENTION
The present invention relates to the field of food additives. In particular, the present invention relates to the field of food additives for use in meat substitute products.
BACKGROUND OF THE INVENTION
In recent years, the popularity of a vegetarian or vegan diet has increased amongst the world’s population for both ethical and health reasons. A vegetarian or vegan diet is also considered to be beneficial from an environmental perspective, since animal husbandry to produce meat for human consumption typically results in large amounts of carbon emissions.
When following a vegetarian or vegan diet it is important that enough protein is provided as part of the diet. Meat substitute products are often consumed for this purpose. Meat substitute products are also popular with vegetarians and vegans who desire a food product that mimics the “meatiness” of meat. Vegetarian sausages and burgers are examples of meat substitute products that are designed to mimic the taste and texture of conventional meat-containing burgers and sausages. Sources of protein typically included in meat substitute products include plant derived sources of protein such as tofu, soya, bean extract, seitan, mushroom, mycoprotein, and many others. It is also often desirable to include a source of fat or oil in meat substitute products. Fat is typically used to provide flavour, texture, richness and succulence to meat substitute products. In this respect, the presence of fat is believed to impart much of the “meatiness” to meat. In conventional meat products such as sausages and burgers, the fats are animal fats such as saturated animal fats. Vegetarian and vegan meat substitute products cannot contain animal derived fats that are typically found in meat because they would render the meat substitute products unsuitable for consumption by vegetarians. Accordingly, it is necessary to include a source of fat in meat substitute products that is not derived from animals. For example, plant derived fats have been included in meat substitute products. Examples of plant derived fats that have been used for this purpose include coconut oil. Unfortunately, many fats derived fromplants have low melting points. For example coconut oil has a melting point of 24°C, and this is one of the highest melting points of commonly available vegetable oils. Vegetable oils are typically unsaturated or polyunsaturated fats, whereas animal fats are typically saturated fats. Saturated fats typically have much higher melting points than unsaturated fats.
A low melting point for the vegetable oils and fats used in meat substitute products has been found by the inventorsof the present invention to be undesirable. Specifically, it has been found that during cooking of the meat substitute products, the vegetable oil present therein melts and separates from the matrix of the product, and oozes out. This can result in reduced succulence and juiciness of the product once cooked. This is a particular problem with vegetarian sausages since oil melting and seepage has been found to be detrimental to adhesion of the product matrix to the alginate sausage casings (alginate is currently the only type of casing used for vegetarian sausages). In addition to a loss of succulence and juiciness, oil melting and seepage also causes the cooked product to have an unattractive appearance.
Alginate has been used in a variety of food products for a variety of different reasons. For example, as discussed above, alginate can be used to make casings for vegetarian sausages.
WO92/02147 discloses compositions for use as fat substitutes that have a fat-like “mouth feel”. The compositions contain polysaccharides such as alginate, pectin, fiber and carrageenan dissolved in water thathave a texture resembling fat. The compositions can be used in fat substitutes such as soups, gravies and sauces. If alginates are used in the compositions, the alginates are notcrosslinked. The disclosed compositions are liquids so that they can be suitably incorporated into liquid food products.
US5106644 discloses food additives that are fat substitute compositions that can be used to reduce the fat content and thus calorific value of food. The compositions comprise from0.5% to 99.5% of an animal or plant fat, and from 0.5% to 99.5% of a polymeric liquid crystal of solvent and polysaccharides. Examples of polysaccharides that can be used include sodium alginate, chitosan, chitin, sodium carboxymethylcellulose, xanthamgums, and hydroxypropyl cellulose. The liquid crystals are included to mimic the mouth feel and characteristics of conventional fats. It is not disclosed that any alginate used in the compositions is crosslinked.
WO92/21703 discloses microcrystalline starch compositions for use as fat substitutes in order to achieve energy reduction of food products. The microcrystalline starch is reported as having similar organoleptic properties to fat, but with at least 50% less the energy value.
US4911946 discloses water dispersible macrocolloid fat substitutes that can be used in cream. The fat substitutes can replace all or a portion of the fat in cream to lower the fat and energy content of the cream. The macrocolloidal fat substitutes mimic the mouth feel of cream by having the organoleptic character of an oil-in-water emulsion. The macrocolloidal
particles are from 0.1 to 2 microns in diameter. Examples of polysaccharide that can be used to form the macrocolloidal particles include starch, dextran, cellulose, and crosslinked calcium alginate. Whilst calcium alginate may be used in the product, the calcium alginate is formed by mixing a solution of sodium alginate with a solution of calcium ions so as to form the macrocolloidal particles, prior to the macrocolloidal particles being mixed with the other components of the food additive so as to form a liquid additive with an oil-in-water emulsion mouth feel.
Textural and physicochemical properties of low-fat, precooked ground beef patties containing carrageenan and sodium alginate, Lin et ah, Journal of Food science, 63, 4, 1998 discloses a meat patty that comprises from 5% to 10% fat along with alginate and carrageenan hydrocolloids that is similar to a beef patty comprising around 20% fat and no hydrocolloids . The patties have similar textural properties.
Evaluation of Sodium Alginate as a fat replacer on processing and shelf-life of low-fat ground pork patties, Kumar et ah, Asian-Aust. J. Anim. Sci. Vol 20, No. 4: 588-597, April 2007 provides a comparison of porkpatties comprising 20% fat andpork patties comprising around 10% fat and sodium alginate. The alginate is used as a hydrocolloid as a binder in the meat products.
SUMMARY OF THE INVENTION
The inventors of the present invention have appreciated the above-described problems associated with the use of low melting point vegetable oils and fats in food products such as meat substitute products, and sought ways of addressing these problems. The present invention is based on the surprising finding that the melting point of a vegetable oil or fat can be increased by emulsifying the fat with water so as to form an oil-in-water emulsion, and encapsulating the emulsion in a crosslinked polysaccharide matrix. The vegetable oil with an increased melting point can then be used in food products such as meat substitute food products. Upon heating and cooking, the increased melting point of the vegetable oil in the food product means that the oil does not melt, and thus does not seep and ooze out of the product upon cooking. The present invention thus addresses or alleviates the problems discussed above associated with vegetable oils in food products melting upon cooking and seeping out of the product so as to reduce the flavour, succulence and juiciness of the products.
According to a first aspect of the invention, there is provided a process for preparing a food additive comprising the steps of:
(a) mixing one or more crosslinking additives and one or more water soluble gelable polysaccharides in an aqueous medium, preferably, wherein the one or more crosslinking additives and one or more water soluble gelable polysaccharides are present in the aqueous medium in a molar ratio of from 1:5 to 2:1;
(b) after the one or more water soluble gelable polysaccharides have dissolved in the aqueous medium, contacting the aqueous medium with one or more fats and/or one or more oils to form a reaction mixture; and
(c) allowing a crosslinking reaction between the one or more crosslinking additives and the one or more water soluble gelable polysaccharides to complete, thereby forming the food additive.
Typically, the one or more water soluble gelable polysaccharides are present in the reaction mixture in an amount of from 0.1% to 10% by weight of the reaction mixture, preferably from0.1% to 7.5% by weight, more preferably 0.1% to 5% by weight, and most preferably from 0.5% to 1.5% by weight.
Preferably, the one or more crosslinking additives and one or more water soluble gelable polysaccharides are present in the aqueous medium in a molar ratio of from 1:5 to 2:1 . More preferably, the one or more crosslinking additives and one or more water soluble gelable polysaccharides are present in the aqueous medium in a molar ratio of from 0.75:2 to 1:1, and most preferably 1:2 to 0.75:1.
Typically, the one or more water soluble gelable polysaccharides comprise one or more water soluble salts of alginic acid and a monovalent cation; a pectin; or a combination thereof, preferably wherein the pectin is a low-methoxyl pectin. Preferably, the one or more water soluble polysaccharides comprise sodium alginate, potassium alginate, ammonium alginate or a combination thereof.
Typically, the one or more crosslinking additives compriseone or more sources of calcium such as one or more calcium salts; one or more sources of magnesium such as one or more magnesium salts; an edible acidulant such as glucono-delta-lactone, or a carboxylic acid such as acetic acid, citric acid or malic acid, or combinations thereof; or a combination thereof.
Preferably, the one or more crosslinking additives comprise one or more sources of calcium, preferably wherein the one or more sources of calcium comprise one or more calcium salts. More preferably, the one or more calcium salts comprise calcium sulphate, and preferably wherein the calcium sulphate comprises calcium sulphate dihydrate.
Typically, the one or more calcium salts have a solubility in water of from 0.15 g/100 ml to 0.3 g/100 ml at 20°C, and preferably from 0.20 to 0.25 g/100 ml at 20°C.
Typically, the one or more crosslinking additives are present in the reaction mixture in an amount of from 0.2% to 1.5% by weight, and preferably from 0.5% to 1% by weight of the reaction mixture.
In a preferable embodiment, the one or more water soluble gelable polysaccharides comprise one or more water soluble salts of alginic acid and a monovalent cation, and the one or more crosslinking additives comprise one or more calcium salts; preferably wherein the one or more water soluble salts of alginic acid and a monovalent cation comprise sodium alginate, potassium alginate, ammonium alginate, or a combination thereof. In this embodiment, preferably, the one or more calcium salts comprise calcium sulphate dihydrate.
Typically, the aqueous medium comprises water. Preferably, the aqueous medium is present in the reaction mixture in an amount of from 10% to 90% by weight of the reaction mixture, preferably from 25% to 75% by weight, more preferably from40% to 60% by weight, and most preferably from45% to 55% by weight.
Typically, the one or more fats or one or more oils are present in the reaction mixture in an amount of from 10% to 90% by weight of the reaction mixture, preferably from 25% to 75% by weight, more preferably from 40% to 60% by weight, and most preferably from 45% to 55% by weight.
Typically, the one or more fats or one or more oils comprise one or more vegetable oils. Preferably, the one or more vegetable oils comprise coconut oil, com oil, cottonseed oil, canola oil, olive oil, palm oil, peanut oil, safflower oil, sesame oil, soybean oil, sunflower oil, ora combination thereof. More preferably, the one or more vegetable oils comprise coconut oil, sunflower oil, or a combination thereof.
Typically, the one or more fats and/or one or more oils have a melting point of 40°C or less, and preferably 30 °C or less.
Typically, the aqueous medium in step a) further comprises one or more calcium sequestrants. Preferably, the one or more calcium sequestrants comprise a polyphosphate salt, a pyrophosphate salt, a mono or dicarboxylate salt, a polycarboxylate salt such as citrate, a salt comprising an anion comprising carboxylate and hydroxyl moieties such as gluconate, a diphosphate salt, a polyol, a salt of ethylenediaminetetraacetic acid (EDTA), or any combination thereof. More preferably, the one or more calcium sequestrants comprises a pyrophosphate salt, preferably wherein the one or more calcium sequestrants comprises tetrasodium pyrophosphate.
Preferably, the one or more calcium sequestrants is present in the reaction mixture in an amountof from0.1% to 0.5% by weight, and preferably from 0.1% to 0.2% by weightof the reaction mixture.
Preferably, the one or more calcium sequestrants and the one or more water soluble gelable polysaccharides are present in the aqueous medium in a molar ratio of from 1:1 to 1:10, more preferably, from 1:2 to 1:4, and most preferably from 1:3 to 1:3.5.
Typically, the aqueous medium in step a) further comprises an additive for reducing clumping in the reaction mixture. Preferably, the additive for reduced clumping comprises a monosaccharide, and preferably wherein the additive for reducing clumping comprises dextrose. Typically, the additive for reducing clumping is present in the reaction mixture in an amount of from 0.1 % by weight to 0.5% by weight of the reaction mixture.
Typically, the aqueous medium further comprises a thickener. Preferably, the thickener comprises a polysaccharide or polysaccharide derivative, preferably wherein the thickener comprises starch or modified starch, and most preferably wherein the thickener comprise modified starch.
Typically, the thickener is present in an amountof from 0.1% to 0.5%, and preferably from 0.1% to 0.2% by weightof the reaction mixture.
Preferably, step a) comprises adding the one or more soluble gelable polysaccharides to the aqueous medium in step a), and step b) comprises contacting the aqueous medium with one or more fats and/or one or more oils at from 30 seconds to 180 seconds after the one or more soluble gelable polysaccharides are added to the aqueous medium in step a).
According to a second aspect of the invention, there is provided a food additive obtained or obtainable by a process according to the first aspect of the invention.
According to a third aspect of the invention, there is provided a food additive comprising one or more fats and/or one or more oils; water; and a crosslinked polysaccharide matrix, wherein the food additive comprises an oil in water emulsion within the crosslinked polysaccharide matrix. Typically, the crosslinked polysaccharide comprises one or more crosslinked salts of alginic acid; a crosslinked pectin; or a combination thereof, preferably wherein the crosslinked pectin is a crosslinked low-methoxyl pectin. Preferably, the food additive comprises one or more fats and/or one or more oils; water; and calcium alginate, wherein the food additive comprises an oil in water emulsion within a crosslinked calcium alginate matrix.
Typically, the food additive of the second or third aspects of the invention further comprises one or more calcium sequestrants. Preferably, the one or more calcium sequestrants comprise a polyphosphate salt, a pyrophosphate salt, a mono or dicarboxylate salt, apolycarboxylate salt such as citrate, a salt comprising an anion comprising carboxylate and hydroxyl moieties such as gluconate, a diphosphate salt, a polyol, a salt of ethylenediaminetetraacetic acid (EDTA), or any combination thereof. More preferably, the one or more calcium sequestrants comprises a pyrophosphate salt, preferably wherein the one or more calcium sequestrants comprises tetrasodium pyrophosphate. Typically, the one or morecalcium sequestrants are present in the food additive in an amount of from 0.1% to 0.5% by weight of the food additive, and preferably from 0.1% to 0.2% by weight of the food additive.
Typically, the one or more fats or one or more oils are present in the food additive of the second or third aspects of the invention in an amount of from 25% to 75% by weight of the food additive, preferably from 40% to 60% by weight, and more preferably from 45 % to 55% by weight.
Typically, the one or more fats or one or more oils present in the food additive according to the second orthird aspects of the invention comprise one or more vegetable oils. Preferably, the one or more vegetable oils comprise coconut oil, sunflower oil, or a combination thereof. Typically, the one or more fats and/or one or more oils have a melting point of 40°C or less, and preferably 30 °C or less.
The water is typically present in the food additive of the second and third aspects of the invention in an amount of from 10% to 90% by weight of the food additive, preferably from 25% to 75% by weight of the food additive, more preferably from 40% to 60% by weight, and most preferably from 45% to 55% by weight.
The crosslinked polysaccharide is typically present in the food additive of the second and third aspects of the invention in an amount of from 0.5% to 2.0% by weight of the food additive, and preferably from 0.5% to 1.5% by weight of the food additive.
Typically, the food additive of the second and third aspects of the invention further comprises an additive for reducing clumping, preferably wherein the additive for reducing clumping is present in an aqueous phase of the emulsion. Typically, the additive for reducing clumping comprises a monosaccharide, preferably wherein the additive for reducing clumping comprises dextrose. Typically, the additive for reducing clumping is present in the food additive in an amount of from 0.1% by weight to 0.5% by weight of the food additive.
Typically, the food additive of the second and third aspects of the invention further comprises a thickener, preferably wherein the thickener is within an aqueous phase of the emulsion. Typically, the thickener is present in an amount of from 0.1% to 0.5%, and preferably 0.1% to 0.2% by weight of the food additive. Typically, the thickener comprises a polysaccharide or polysaccharide derivative; preferably the thickener comprises starch or modified starch; and most preferably the thickener comprise modified starch.
Typically, the food additive of the second and third aspects of the invention has a melting point of at least 50°C, preferably wherein the food additive has a melting point of from 60°C to 90°C, and most preferably wherein the food additive has a melting point of from 60°C to 80°C.
Typically, the food additive of the second and third aspects of the invention has a melting point of from 60°C to 80°C, and the melting point of the one or more fats and/or one or more oils presentin the food additive is from 15°C to 30°C when the one or more oils and/or one or more fats is not present within the food additive.
According to afourth aspectofthe invention, there is provided a foodproduct comprising a food additive according to the second or third aspects of the invention. Preferably, the food product is a meat substitute foodproduct such as a vegetarian sausage or vegetarian burger.
Preferably, the food additive is used as a fat substitute such as an animal fat substitute, or a vegetable oil substitute.
According to a fifth aspect of the invention, there is provided the use of a food additive according to the second or third aspects of the invention in a food product. Preferably, the food additive is used as a fat substitute such as an animal fat substitute, or a vegetable oil substitute.
According to a sixth aspect of the invention, there is provided the use of one or more crosslinked polysaccharides to increase the melting point of one or more fats or one or more oils. Preferably, the crosslinked polysaccharide comprises one or more crosslinked salts of alginic acid; a crosslinked pectin; or a combination thereof, preferably wherein the crosslinked pectin is a crosslinked low-methoxyl pectin. More preferably, the crosslinked polysaccharide comprises calcium alginate.
Typically, the one or more fats or one or more oils comprise one or more vegetable oils or fats, preferably wherein the one or more vegetable oils or fats have a melting point of 30°C or below.
Typically, the use comprises using the one or more fats or one or more oils in a food additive according to the second and third aspects of the invention.
Typically, the use comprises using the food additive in a food product according to the fourth aspect of the invention. Preferably, the use comprises using the food additive as a fat substitute such as an animal fat substitute, or a vegetable oil substitute.
According to a seventh aspect of the invention, there is provided a process for manufacturing a food product, wherein the process comprises combining a food additive according to the second or third aspects of the invention with one or more edible additional components and processing said food additive and one or more edible additional components into a food product, preferably wherein the food product is a meat substitute product, and preferably wherein the food additive is used as a fat substitute such as an animal fat substitute or vegetable oil substitute.
DETAILED DESCRIPTION OF THE INVENTION
The process of the invention is based, in part, on the surprising finding that the melting point of a fat or oil such as a vegetable fat or oil can be increased by containing the fat or oil within
a crosslinked polysaccharide. The process typically comprises causing a water soluble polysaccharide within an aqueous medium to start crosslinking by the addition of one or more crosslinking agents to the aqueous medium. After the crosslinking reaction has been initiated the fat or oil is added to the aqueous solution and an oil-in-water emulsion is then typically formed. The crosslinking reaction is then allowed to complete so as to form a crosslinked polysaccharide matrix. Crosslinking of the polysaccharide typically causes the polysaccharide to become water insoluble. The crosslinked polysaccharide forms a crosslinked matrix with the water from the aqueous medium and the one or more fats or oils entrained within the crosslinked matrix in the form of an oil-in-water emulsion. The resultant structure is typically solid at room temperature and can be included as a food additive within various food products such as meat substitute products (e.g. vegetarian sausages and burgers). The resultant structure will typically have a higher melting point than the one or more fats or one or more oils when not included in the food additive. This is highly advantageous since it means that when a food product containing the food additive is cooked, the food additive does not melt and seep out of the product upon exposure to the high temperatures typically encountered during cooking. This is in contrast to when the one or more fats or one or more oils are included in a food product on their own, without being present in a food additive of the present invention, where it has been found that the fats or oils typically melt upon exposure to the temperatures typically encountered during cooking. The food additive of the invention has also been found to be able to provide the same or similar mouth feel, taste, succulence, juiciness and flavour of fats such as saturated animal fats, when included in f ood products. As an additional advantage, a given weight of the food additive of the invention containing a specific oil has a lower calorific value than the same weight of said specific oil, since the food additive of the invention includes additional low calorie components (in relation to fat or oil) such as water and the crosslinked polysaccharide.
Processes for preparing food additives
Step a) of the process of the invention involves mixing one or more crosslinking additives and one or more water soluble gelable polysaccharides in an aqueous medium. The one or more cross-linking additives initiate a crosslinking reaction in the gelable polysaccharide.
The one or more water soluble gelable polysaccharides can be any suitable water soluble polysaccharide that is capable of being gelled by a crosslinking additive. Examples of suitable polysaccharides include water soluble salts of alginic acid such as sodium alginate .
Alginates are salts derived from alginic acid. Alginic acid is a naturally occurring polysaccharide found commonly in the cell walls of brown algae. It is typically refined from brown seaweeds. It is a copolymer of (l,4)-linked b-mannuronate (M) and a-L-guluronate (G) residues. The M and G residues can be present in consecutive blocks of the copolymer, or they can alternate. A variety of different forms of alginic acid are known to exist, with molar masses typically in the range of from 10,000 to 600,000 grams per mole. Alginic acid itself is insoluble in water, but it can be converted to various salts which are water soluble (alginate salts). Methods for converting alginic acid to water soluble salts are known in the art, and a variety of different water soluble alginate salts are commercially available. Preferred alginate salts for use in the process of the invention include sodium alginate, potassium alginate, ammonium alginate, and other water soluble alginate salts.
In the process of the invention, the alginate salts typically have a molar mass of from 100000 to 400 000 g/mol. Alginate salts with a molar mass of from 32000 - 400 000 g/mol are commercially available. An example of a commercially available alginate salt that may be used in the process of the invention is the commercially available sodium alginate Alginex GM, available from Kimica Corporation.
It is known that water soluble alginate salts such as sodium alginate can be crosslinked by the addition of crosslinking additives such as divalent metal ions. Ca2+ in particular has been commonly used to crosslink sodium alginates, although other divalent metal ions such as Mg2+ may also be used, as well as various trivalent metal cations. Typically, alginate salts comprising monovalent metal cations such as sodium are soluble in water. In contrast, alginate salts comprising divalent metal cations typically are insoluble in water. This is generally because alginates are not crosslinked by monovalent metal cations, whereas they are crosslinked by divalent metal cations. The crosslinking generally renders the alginate salt insoluble in water. A solution of a water soluble alginate salt may typically be crosslinkedby the addition of a crosslinking additive to the solution. Typically, a calcium salt (e.g. calcium chloride) is introduced to an aqueous solution of sodium alginate (or other water soluble alginate) to crosslink the alginate so as to form a gel structure. Divalent metal ions such as calcium are believed to crosslink the alginate since they bind solely to the guluronate (G) blocks of the alginate chain, because the G blocks allow a high degree of coordination of the divalent ions. The G blocks of one segment of the alginate chain then form junctions with G blocks from other segments of the alginate chain at the divalent cation centre. This causes the formation of what is known as a crosslinked “egg box” structure of the alginate, which results
in a gel. It is also known that polysaccharides such as water soluble alginates can be crosslinked by other crosslinking agents. For example, alginates can be crosslinked by the addition of acids.
Other water soluble gelable polysaccharides may also be used in the process of the invention to form crosslinked polysaccharides. Examples include pectin, and its derivatives. Pectin is a naturally occurring acidic polysaccharide found in many plants. Pectin typically exists as high-methoxyl pectin or low-methoxyl pectin. Low-methoxyl pectin is typically understood to be pectin where 40% or less of the carboxylic acid groups present in the pectin are esterified. In contrast, high-methoxyl pectin is typically understood to be pectin where greater than 40% of the carboxylic acid groups present in the pectin are esterified. Where a pectin is used as the water soluble gelable polysaccharide in the process of the invention, the pectin is preferably a low-methoxyl pectin. Pectins such as low-methoxyl pectin may be cro s slinked by calcium ions in a similar as discussed above for alginate salts.
Other examples of water soluble gelable polysaccharides that can be crosslinked by crosslinking additives are known in the art. The term “water soluble” as used herein, in the context of a gelable water soluble polysaccharide is preferably used to encompass gelable polysaccharides that have a solubility in water of 100 g/kg or greater at atmospheric pressure and a temperature of 25°C. Water will therefore be able to dissolve the one or more gelable water soluble polysaccharides in an amount of up to 10% by weight of the water present. If it is attempted to dissolve more polysaccharide than this in the water, then not all polysaccharide present will dissolve. The solubility of the polysaccharide in the aqueous medium can be ascertained in a variety of ways. For example, rheological parameters such as yield stress and viscosity of the solution can be used to determine the solubility. Alternatively, the solution can be filtered after mixing, and the weight of any undissolved polysaccharide can be used to determine its solubility in the aqueous medium.
Accordingly, in preferable embodiments, the one or more water soluble gelable polysaccharides are present in the aqueous medium in step a) in an amount of from 0.1 % to 10% by weight of the water present in the aqueous medium, preferably from 0.1% to 7.5% by weight, and more preferably from 1% to 5% by weight of the water present in the aqueous medium. However, it will be understood that in some embodiments, more polysaccharide may be present, and will simply not dissolve. In these embodiments, it may be pref erable to filter the aqueous medium after addition of the one or more water soluble polysaccharides
before step b) is carried out, so as to remove any undissolved polysaccharide from the aqueous medium prior to step b).
Examples of crosslinking additives include divalent and trivalent metal cations. For example calcium and magnesium cations can be used as crosslinking additives. Preferably, the one or more crosslinking additives used in the process of the invention comprise calcium cations. Calcium cations can be introduced into the aqueous medium in which the crosslinking reaction is taking place by the addition of one or more sources of calcium to the reaction mixture. The one or more sources of calcium typically comprise a calcium salt that is introduced to the aqueous medium in which the water soluble polysaccharide is dissolved. If magnesium ions are used as the crosslinking additive, then one or more sources of magnesium can be added to the aqueous medium. Typically, the one or more sources of magnesium comprise magnesium salts.
It is preferred that the one or more sources of calcium or magnesium such as calcium salts and magnesium salts are sparingly soluble in the aqueous medium. This is advantageous since the metal salts must dissolve in order to crosslink the dissolved polysaccharide. If a metal salt that is highly soluble is used, the gelation reaction will happen very quickly which may be undesirable. If a sparingly soluble metal salt is used, this can be advantageous since the salt dissolves slowly in the aqueous medium. This means that metal ions are only gradually introduced to the aqueous medium whichresults in a slower and more controlled gelation reaction of the polysaccharide which may be more desirable.
Accordingly, in some embodiments, the one or more crosslinking additives comprise sparingly soluble salts comprising divalent or trivalent metal cations. Preferably, the one or more crosslinking additives comprise sparingly soluble magnesium or calcium salts with a solubility in water in water of from 0.15 g/100 ml to 0.3 g/100 ml at 20°C, and preferably from 0.20 to 0.25 g/100 ml at 20°C. In a highly preferable embodiment, the one or more crosslinking additives comprise calcium sulphate, and most preferably calcium sulphate dihydrate.
Gelable water soluble polysaccharides may also be gelled by acid as discussed above. Accordingly, in some embodiments, the one or more crosslinking additives comprise edible acidulants such as glucono-delta-lactone, or a carboxylic acid such as acetic acid, citric acid or malic acid, or combinations thereof. An acidulant is a food additive that is acidic and that can typically confer a tart, sour or acidic flavour to foods. Examples of other edible
acidulants are known in the art, including those acidulants that are suitable for the crosslinking of water soluble polysaccharides.
Which particular crosslinking additives are suitable for crosslinking a particular water soluble polysaccharide are known in the art. In preferable embodiments of the invention, the crosslinking additive used is a calcium salt and the water soluble polysaccharide is an alginate salt such as sodium alginate. Accordingly, in preferred embodiments, the food additive comprises crosslinked calcium alginate.
The one or more crosslinking additives and one or more water soluble poly saccharides are typically contacted in a molar ratio of from 1:5 to 2:1, although it will be understood that any molar ratio that allows the polysaccharide to crosslink to an extent necessary to achieve a gel with the requisite properties for use as the food additive may be used. Typically, where a sequestrant such as a calcium sequestrant is included in the aqueous medium during step a), a lower proportion of crosslinking additive to polysaccharide may be required. It has been found by the inventors that where the molar ratio given above of one or more crosslinking additives to one or more water soluble polysaccharides is used in the process of the invention, the resultant crosslinked gel has the optimum properties for use as a food additive of the invention.
As discussed above, in highly preferable embodiments, the one or more crosslinking additives comprise a calcium salt and the one or more water soluble gelable polysaccharides comprise a water soluble alginate salt. In these embodiments, the one or more crosslinking additives are typically added to the reaction mixture in an amount of from 0.2 % to 1.5 % b y weight, and preferably from 0.5% to 1% by weight of the reaction mixture, and the one or more water soluble gelable polysaccharides are typically added to the reaction mixture in an amount of from 0.5% to 1.5% by weight of the reaction mixture.
By “total weight of the reaction mixture” is meant the total weight of the reaction mixture after addition of polysaccharide, crosslinking additive, fat or oil, and any other additives present to the aqueous medium.
The aqueous medium used can be any aqueous medium that is suitable for contact with products for use in food products. Suitably, the aqueous medium comprises pure water. However, it will be understood that water comprising various other ingredients such as edible salts or sugars may also be used. The aqueous medium is typically present in the reaction
mixture in an amount of from 10% to 90% by weight of the reaction mixture, or present in any of the amounts discussed above.
Suitable reaction conditions for a crosslinking reaction to be initiated between a particular water soluble gelable polysaccharide and a particular crosslinking additive are known in the art. For example, suitable specific molar ratios to react the crosslinking additive and polysaccharide in question will be known, in addition to reaction conditions that may be suitably employed in such a crosslinking reaction, for example, specific temperatures, pH ranges, and concentrations that could be used, and for example, whether or not the reaction mixture requires stirring. Typically, the crosslinking reaction will be initiated simply upon addition of the one or more crosslinking additives and the one or more gelable polysaccharides to the aqueous medium. Notably, in the case of a sodium alginate solution and a water soluble or partially soluble calcium salt crosslinking additive, no heating or other particular reaction conditions are required in order to initiate the crosslinking reaction and the reaction will be initiated upon simply adding the calcium salt to the sodium alginate solution.
Once the crosslinking reaction between the one or more crosslinking additives and one or more gelable water soluble polysaccharides is initiated, the reaction mixture will increase in crosslink density as the crosslinking reaction propagates.
Step (b) of the process of the invention comprises contacting the aqueous medium with one or more fats and/or one or more oils to form a reaction mixture after the one or more water soluble gelable polysaccharides have dissolved in the aqueous medium. If the one or more polysaccharides are present in the aqueous medium in an amount such that all of the polysaccharide present is able to dissolve, then the aqueous medium is contacted with the one or more fats or oils after all of the polysaccharide has dissolved. Alternatively, as discussed above, it will be appreciated that if the polysaccharides are included in the aqueous medium in too high an amount, not all polysaccharide will dissolve in the aqueous medium. In such a case, it may be desirable to filter and remove the undissolved polysaccharide from the solution, although it will be understood that this is not essential. The aqueous medium is contacted with the one ormore fats and/or one ormore oils once all polysaccharide that can dissolve in the aqueous mediumhas done so. The dissolution will happen automatically upon mixing of the aqueous medium in step a).
Typically, all polysaccharide present in the aqueous medium that can dissolve will do so upon mixing within a time period of from 10 seconds to 5 minutes after addition of the
polysaccharide to the aqueous medium. Preferably, all polysaccharide present in the aqueous medium that can dissolve will do so in a time period of from 30 seconds to 3 minutes. Accordingly, preferably, step a) comprises adding the one or more soluble gelable polysaccharides to the aqueous medium in step a), and step b) comprises contacting the aqueous medium with one or more fats and/or one or more oils at from 30 seconds to 180 seconds after the one or more soluble gelable polysaccharides are added to the aqueous medium in step a).
The one or more fats or one or more oils are present in the reaction mixture in an amount of from 10% to 90% by weight of the reaction mixture, preferably from 25% to 75% by weight, more preferably from 40% to 60% by weight, and most preferably from 45% to 55% by weight. The expression “by weight of the reaction mixture” in this context is defined as above.
The oil used in the process of the invention can be any suitable edible oil. Whilst the present invention is described preferably in the context of oils and fats derived from vegetable or plant sources, it will be understood that any edible oil may be used in the process of the invention, such as oils or fats derived from animal sources. It will also be appreciated that the invention is not limited to the use of a single oil, and mixtures of different oils may also be used as the fat or oil in the present invention. Preferably, the one or more fats or one or more oils comprise a vegetable oil (i.e. an oil derived from a vegetable source). Examples of vegetable oils include coconut oil, corn oil, cottonseed oil, canola oil, olive oil, palm oil, peanut oil, safflower oil, sesame oil, soybean oil, sunflower oil, or a combination thereof. Coconut oil is particularly preferred since it has a high melting point in comparison to other commercially available vegetable oils that are suitable for use in food products.
The one or more oils or one or more fats are typically triglyceride oils (i.e. oils that comprise triglycerides). It will be understood that such triglyceride oils may also contain low levels of other substances in addition to the principal triglyceride component, such as various impurities or additives. Conventionally, the term “oil” is used to refer to triglyceride oils that have a lower melting point such that they are liquid at room temperature, whereas the term “fat” is conventionally used to refer to triglyceride oils that have higher melting points. For the purposes of the present application, the terms fat and oil as used herein are used interchangeably to refer to triglyceride oils irrespective of their melting point. The one or more oils or one or more fats may comprise triglycerides containing only saturated fatty acid
chains. Alternatively, the one or more fats or one or more oils may comprise triglycerides containing saturated or polyunsaturated fatty acid chains. Preferably, the one or more fats or oils comprise some triglycerides that comprise unsaturated or polyunsaturated fatty acid chains. Typically, triglycerides that comprise unsaturated or polyunsaturated fatty acid chains have lower melting points than fats comprising only saturated fatty acid chains. Unsaturated and polyunsaturated fats and oils are typically found in plants, whereas fats containing only saturated fatty acid chains are more commonly found in animals.
Preferably, the one or more fats and/or one or more oils have a melting point of 40°C or less, and preferably 30°C or less. However, it will be understood that fats with higher melting points may also be used in the process of the invention. For example, fats that are solid at room temperature may be used in the process of the invention by applying some degree of heating to the reaction mixture once the fat is added so as to melt and liquefy the fat.
On addition of the fat or oil to the aqueous medium, the water present in the aqueous medium forms an emulsion with the fat or oil. Typically, the fat or oil forms an oil-in-water emulsion within the reaction mixture. The oil-in-water emulsion will typically form automatically upon addition of the fat or oil to the aqueous medium. In some embodiments, it will be desirable to provide high shear to the reaction mixture so as aid in formation of the emulsion. Accordingly, in some embodiments, step c) of allowing a crosslinking reaction between the one or more crosslinking additives and the one or more water soluble gelable polysaccharides to complete further comprises applying high shear to the reaction mixture so as to form the oil in water emulsion. High shear may be applied to the reaction mixture by e.g. a high shear mixer, or other methods known in the art. Accordingly, step c) may further comprise mixing the reaction mixture with a high shear mixer.
The process of the invention then comprises step c) of allowing a crosslinking reaction between the one or more crosslinking additives and the one or more water soluble gelable polysaccharides to complete, thereby forming the food additive. The food additive thus comprises a crosslinked polysaccharide matrix with the oil-in-water emulsion entrained within the crosslinked matrix.
As discussed above, one or more additional additives may also be present in the reaction mixture. These additives may be present in the aqueous medium along with the water soluble polysaccharide at the beginning of the process. Alternatively, the oneormore additives may be added to the reaction mixture after the addition of the one or more crosslinking additives
to the aqueous medium but prior to the addition of the oil, or to the final reaction mixture once the oil or fat has been added. Suitable additives are discussed above, and include one or more calcium sequestrants, one or more additives for reducing clumping, and one or more thickeners. These additives maybe present in the amounts discussed above. However, it will be understood that the ranges specified above are preferable only, and that the additives may also be included in amounts outside of these ranges. Other, unspecified additives may also be added to the reaction mixture. Suitable additives are known in the art.
Preferably, the aqueous medium in step a) further comprises oneormore sequestrants, such as calcium sequestrants. The one or more sequestrants are typically added to the aqueous medium prior to the one or more crosslinking additives being introduced. Alternatively, the one or more sequestrants may be added to the aqueous medium at the same time as the one or more crosslinking additives. A sequestrant is a food additive which improves the quality and stability of foods. A sequestrant typically functions by forming a chelate complex with metal ions. By forming a complex, the sequestrant typically reduces the reactivity of the metal ion with other components of the food additive. The sequestrant can thus slow down reactions such as oxidation reactions that the metalions might participate in. In the present invention, the one or more sequestrants have the additional function of partly complexing any metal ions that are a component of the crosslinking additive. In doing so, the sequestrants impede the reaction of the metal ions (such as calcium ions) with the relevantparts of the alginate chain and so slow down the alginate crosslinking. In the case of calcium, the one or more sequestrants compete with the alginate chain for coordination to dissolved calcium ions and so impede the crosslinking reaction. This has been found to be particularly useful since it provides enhanced control of the crosslinking reaction, slowing it down, so that the oil and water may suitably emulsify and then be entrained within the crosslinked matrix once the reaction is complete. Suitable sequestrants for use in food additives are known in the art, and what particular sequestrant is suitable for use with a given crosslinking additive. Examples of sequestrants that can be used as calcium sequestrants in the reaction include polyphosphate salts, pyrophosphate salts, mono or dicarboxylate salts, polycarboxylate salts such as citrate, salts comprising an anion comprising carboxylate andhydroxyl moieties such as gluconate, glucono delta-lactone, diphosphate salts, polyols, salts of ethylenediaminetetraacetic acid (EDTA), or any combination thereof. In a preferable embodiment, the one or more calcium sequestrants comprise tetrasodium pyrophosphate and moist preferably the anhydrous form of this salt. As discussed above, the one or more sequestrants and the one or more water soluble
gelable polysaccharides are preferably present in a molar ratio of from 1 :2 to 1 :4, and more preferably from 1:3 to 1:3.5.
Suitable additives for reducing clumping, thickeners, and other suitable additives are also known in the art, and include those additives discussed above.
Food additives
The food additive of the invention comprises one or more fats and/or one or more oils; water; and a crosslinked polysaccharide matrix, wherein the food additive comprises an oil-in-water emulsion within the crosslinked polysaccharide matrix. Preferably, the food additive comprises all water and oil added to the reaction mixture in the process of the invention. In other words, all oil and water present in the reaction mixture forms an oil-in-water emulsion that is contained within the crosslinked polysaccharide matrix. Accordingly, the food additive of the invention preferably comprises the respective amounts by weight of oil, water, crosslinked polysaccharide, and other additives discussed above in relation to the amount by weight that these components are included in the reaction mixture of the process of the invention. In highly preferred embodiments, the one or more fats or one or more oils are present in the food additive in an amount of from 40% to 60% by weight, and the water is present in the food additive in an amount of from 40% to 60% by weight, although it will be understood that these respective amounts are not essential and that the food additive may contain respective amounts of water and oil outside these ranges.
The crosslinked polysaccharide present in the food additive is the reaction product of the water soluble gelable polysaccharide and the one or more crosslinking additives. For example, the crosslinked polysaccharide may comprise one or more crosslinked salts of alginic acid; a crosslinked pectin; or a combination thereof. Where the crosslinked polysaccharide is a crosslinked pectin, the crosslinked polysaccharide is preferably a crosslinked low-methoxy pectin. In preferable embodiments, the crosslinkedpolysaccharide is a crosslinked calcium alginate. The crosslinked polysaccharide is typically present in the food additive in an amount of from 0.5% to 2.0% by weight of the food additive, and preferably from 0.5% to 1.5% by weight of the food additive, although it will be understood that the crosslinked polysaccharide may be present in the additive in amounts outside of these ranges.
As discussed above, a surprising advantage associated with food additives of the invention is that the melting point of the food additive is increased relative to the fat or oil present in the food additive, when said fat or oil is notpresentin the additive. Typically, food additives of the invention have a melting point of at least 50°C, such as from 60°C to 90°C, and most preferably from 60°C to 80°C. The melting point of the food additive will be dependent upon the nature of the fat or oil contained therein, and also upon the nature of the crosslinked polysaccharide matrix. It has been found that the nature of the crosslinked polysaccharide matrix is more influential on the melting point of the food additive than the nature of the fat or oil. Accordingly, ithas been found possible to increase the melting point of a variety of different fats and oils to within a desired range.
As discussed above, coconut oil is commonly used in food products due to it having a higher melting point than other commonly commercial available vegetable oils suitable for use in food. The melting point of coconutoilis 24 °C. Ithas been found, that when coconut oil is included in food additives of the invention, the food additive of the invention has a melting point in the range of from 60°C to 80°C. This is an extremely useful increase in melting point since coconut oil contained in food products will melt during cooking. When present in a food additive of the invention, the melting point of the additive of the invention has been found sufficient to prevent the additive melting at the temperatures encountered during cooking. The same advantages have been found to be associated when other oils are included in food additives of the invention. Food additives with melting points of at least 50°C such as 60°C to 80°C have been found achievable when including a variety of different oils within food additives of the invention.
Food additives of the invention are solid at room temperature. It has been found that the food additives have a sufficiently rigid and resilient texture that they are “sliceable” and can be cut into appropriate sized pieces with ease. The additives of the invention can thus casually be referred to as “sliceable oils”. This property of the additives aids in their processability meaning that they can easily be cut by hand or by appropriate machinery into suitably -sized pieces for further processing such as incorporation into a food product.
Food products
The food additive of the invention is suitable for inclusion in a variety of different food products. In principle, the food additive of the invention can be included in any food product. Typically, the food additive of the invention is included in food products that comprise some
amount of fat. The food additive of the invention can be used as a partial or full substitute for the fat present in the food product. Typically, the food product that the food additive of the invention is included in is a meat substitute product that would typically comprise some amount of vegetable-derived fat or oil therein. Examples include vegetarian burgers, vegetarian sausages, and synthetic meats such as synthetic meat slices that contain vegetable derived products. These products conventionally contain some amount of vegetable derived oil or fat that the food additive of the invention can replace all or a portion of.
Typically, the food additive of the invention is included in the food products in the same amount by weight as conventional fats and oils are included in the food products (in the event of a total substitution), or such that the total amount by weight of fat/oil and the food additive of the invention is a similar amount to the total amount of fat/oil included in conventional products (in the event of a partial substitution). However, it will be understood that this is not essential, and that in some cases, it may be desirable to include a greater or lesser percentage by weight of the food additive in the food product relative to the percentage by weight of conventional fat or oil normally used. The particular amount of food additive of the invention to include in any given food product to provide the optimum properties for the food product will be evident to the skilled person upon reading the present disclosure.
Processes for manufacturing food products
Food products according to the present invention can be produced by combining a food additive of the invention with one or more edible additional components and processing said food additive and one or more edible additional components into a food product. Techniques that are suitable for processing the food additive and the one or more edible additional components into a food product are known in the art, as are the nature and amount of suitable additional edible components for a desired food product.
Example
An additive of the invention comprising the components shown in Table 1 was manufactured using the process of the invention.
A food additive according to the invention was manufactured by adding the Alginex GM to the water before adding the calcium source and calcium sequestrant in order to initiate a crosslinking reaction between dissolved calcium ions and the Alginex GM. The thickener and anti-clumping aid were also added at this point. After initiation of the crosslinking reaction, the oil was added to the aqueous medium and an oil-in-water emulsion was formed comprising the oil and water. The crosslinking reaction was then allowed to complete so as to form a solid product. The solid product comprised a crosslinked calcium alginate matrix with an oil-in-water emulsion contained therein.
The product was solid at room temperature, and could be sliced easily into suitably sized chunks. The product had a melting point in the range of 60°C to 80°C. This was considerably higher than the melting point of the oil used when not a component of the food additive. When included as a fat substitute in a meat substitute food product, the oil present in the food additive did not melt and seep out of the food product matrix upon cooking. This was in contrast to a food product containing the same oil only, where the oil was found to melt and seep out of the food product upon cooking.
Claims
1. A process for preparing a food additive comprising the steps of :
(a) mixing one or more crosslinking additives and one or more water soluble gelable polysaccharides in an aqueous medium, preferably, wherein the one or more crosslinking additives and one or more water soluble gelable polysaccharides are present in the aqueous medium in a molar ratio of from 1:5 to 2:1;
(b) after the one or more water soluble gelable polysaccharides have dissolved in the aqueous medium, contacting the aqueous medium with one or more fats and/or one or more oils to form a reaction mixture; and
(c) allowing a crosslinking reaction between the one or more crosslinking additives and the one or more water soluble gelable polysaccharides to complete, thereby forming the food additive.
2. A process according to Claim 1, wherein the one or more water soluble gelable polysaccharides are present in the reaction mixture in an amount of from 0.5% to 1.5% by weight of the reaction mixture.
3. A process according to Claim 1 or Claim 2, wherein the one or more water soluble gelable polysaccharides comprise one or more water soluble salts of alginic acid and a monovalent cation; a pectin; or a combination thereof, preferably wherein the pectin is a low- methoxyl pectin.
4. A process according to any preceding claim, wherein the one or more water soluble polysaccharides comprise sodium alginate, potassium alginate, ammonium alginate or a combination thereof.
5. A process according to any preceding claim, wherein the one or more crosslinking additives comprise one or more sources of calcium such as one or more calcium salts; one or more sources of magnesium such as one or more magnesium salts; an edible acidulant such as glucono-delta-lactone, or a carboxylic acid such as acetic acid, citric acid or malic acid, or combinations thereof; or a combination thereof.
6. A process according to any preceding claim, wherein the one or more crosslinking additives are present in the reaction mixture in an amount of fromO.2% to 1.5% by weight, and preferably from 0.5% to 1% by weight of the reaction mixture.
7. A process according to any preceding claim, wherein the one or more crosslinking additives comprise one or more sources of calcium, preferably wherein the one or more sources of calcium comprise one or more calcium salts.
8. A process according to Claim 7, wherein the one or more calcium salts comprise calcium sulphate, and preferably wherein the calcium sulphate comprises calcium sulphate dihydrate.
9. A process according to Claim 7 or Claim 8, wherein the one or more calcium salts have a solubility in water of from 0.15 g/100 ml to 0.3 g/100 ml at 20°C, and preferably from 0.20 to 0.25 g/100 ml at20°C.
10. A process according to any preceding claim, wherein the one or more water soluble gelable polysaccharides comprise one or more water soluble salts of alginic acid and a monovalent cation, and wherein the one or more crosslinking additives comprise one or more calcium salts; preferably wherein the one or more water soluble salts of alginic acid and a monovalent cation comprise sodium alginate, potassium alginate, ammonium alginate, or a combination thereof.
11. A process according to Claim 10, wherein the one or more calcium salts comprise calcium sulphate dihydrate.
12. A process according to any preceding claim, wherein the aqueous medium comprises water.
13. A process according to any preceding claim, wherein the aqueous medium is present in the reaction mixture in an amount of from 10% to 90% by weight of the reaction mixture, preferably from 25% to 75% by weight, more preferably from40% to 60% by weight, and most preferably from45% to 55% by weight.
14. A process according to any preceding claim, wherein the one or more fats or one or more oils are present in the reaction mixture in an amount of from 10% to 90% by weight of the reaction mixture, preferably from 25% to 75% by weight, more preferably from 40% to 60% by weight, and most preferably from45% to 55% by weight.
15. A process according to any preceding claim, wherein the one or more fats or one or more oils comprise one or more vegetable oils.
16. A process according to Claim 15, wherein the one or more vegetable oils comprise coconut oil, corn oil, cottonseed oil, canola oil, olive oil, palm oil, peanut oil, safflower oil, sesame oil, soybean oil, sunflower oil, or a combination thereof.
17. A process according to Claim 16, wherein the one or more vegetable oils comprise coconut oil, sunflower oil, or a combination thereof.
18. A process according to any preceding claim, wherein the one or more fats and/or one or more oils have a melting point of 40°C or less, and preferably 30 °C or less.
19. A process according to any preceding claim, wherein the aqueous medium in step a) further comprises one or more calcium sequestrants.
20. A process according to Claim 19, wherein the one or more calcium sequestrants is present in the reaction mixture in an amount of from0.1% to 0.5% by weight, and preferably from 0.1 % to 0.2% by weight of the reaction mixture.
21. A process according to Claim 19 or Claim 20, wherein the one or more calcium sequestrants comprise a polyphosphate salt, a pyrophosphate salt, a mono or dicarboxylate salt, a polycarboxylate salt such as citrate, a salt comprising an anion comprising carboxylate and hydroxyl moieties such as gluconate, a diphosphate salt, a polyol, a salt of ethylenediaminetetraacetic acid (EDTA), or any combination thereof.
22. A process according to Claim 21, wherein the one or more calcium sequestrants comprises a pyrophosphate salt, preferably wherein the one or more calcium sequestrants comprises tetrasodium pyrophosphate.
23. A process according to any preceding claim, wherein the aqueous medium in step a) further comprises an additive for reducing clumping in the reaction mixture.
24. A process according to Claim 23, wherein the additive for reduced clumping comprises a monosaccharide, and preferably wherein the additive for reducing clumping comprises dextrose.
25. A process according to Claim 23 or Claim 24, wherein the additive for reducing clumping is present in the reaction mixture in an amount of from 0.1% by weight to 0.5 % by weight of the reaction mixture.
26. A process according to any preceding claim, wherein the aqueous medium further comprises a thickener.
27. A process according to Claim 26, wherein the thickener is present in an amount of from 0.1% to 0.5%, and preferably from 0.1% to 0.2% by weight of the reaction mixture.
28. A process according to Claim 23 or Claim 24, wherein the thickener comprises a polysaccharide or polysaccharide derivative, preferably wherein the thickener comprises starch or modified starch, and most preferably wherein the thickener comprise modified starch.
29. A food additive obtained or obtainable by a process according to any preceding claim.
30. A food additive comprising one or more fats and/or one or more oils; water; and a crosslinked polysaccharide matrix, wherein the food additive comprises an oil in water emulsion within the crosslinked polysaccharide matrix.
31. A food additive according to Claim 30, wherein the food additive comprises one or more fats and/or one or more oils; water; and calcium alginate, wherein the food additive comprises an oil in water emulsion within a crosslinked calcium alginate matrix.
32. A food additive according to Claim 29 or 30, wherein the food additive further comprises one or more calcium sequestrants.
33. A food additive accordingto Claim 32, wherein the one or more calcium sequestrants are present in the food additivein an amount of from 0.1% to 0.5% by weight of the food additive, and preferably from 0.1% to 0.2% by weight of the food additive.
34. A food additive according to Claim 33 , wherein the one or more calcium sequestrants comprise a polyphosphate salt, a pyrophosphate salt, a mono or dicarboxylate salt, a polycarboxylate salt such as citrate, a salt comprising an anion comprising carboxylate and hydroxyl moieties such as gluconate, a diphosphate salt, a polyol, a salt of ethylenediaminetetraacetic acid (EDTA), or any combination thereof.
35. A food additive according to Claim 34, wherein the one or more calcium sequestrants comprises a pyrophosphate salt, preferably wherein the one or more calcium sequestrants comprises tetrasodium pyrophosphate.
36. A food additive according to any one of Claims 29 to 35, wherein the one or more fats or one or more oils are present in the food additive in an amount of from 25% to 75% by weight of the food additive, preferably from 40% to 60% by weight, and more preferably from 45% to 55% by weight.
37. A food additive according to any one of Claims 29 to 36, wherein the one or more fats or one or more oils comprise one or more vegetable oils.
38. A food additive according to Claim 37, wherein the one or more vegetable oils comprise coconut oil, sunflower oil, or a combination thereof.
39. A food additive according to any one of Claims 29 to 36, wherein the one or more fats and/or one or more oils have a melting point of 40°C or less, and preferably 30 °C or less.
40. A food additive according to any one of Claims 29 to 39, wherein the water is present in the food additive in an amount of from 10% to 90% by weight of the food additive, preferably from 25% to 75% by weight of the food additive, more preferably from 40% to 60% by weight, and most preferably from45% to 55% by weight.
41. A food additive according to any one of Claims 29 to 40, wherein the crosslinked polysaccharide is present in the food additive in an amount of from 0.5% to 2.0% by weight of the food additive, and preferably from0.5% to 1.5% by weight of the food additive.
42. A food additive accordingto any oneof Claims 29 to 41, wherein the food additive further comprises an additive for reducing clumping, preferably wherein the additive for reducing clumping is present in an aqueous phase of the emulsion.
43. A food additive accordingto Claim 42, wherein the additive for reducing clumping comprises a monosaccharide, preferably wherein the additive for reducing clumping comprises dextrose.
44. A food additive according to Claim 42 or Claim 43 , wherein the additive for reducing clumping is present in the food additive in an amount of from 0.1% by weight to 0.5% by weight of the food additive.
45. A food additive accordingto any oneof Claims 29 to 44, wherein the food additive further comprises a thickener, preferably wherein the thickener is within an aqueous phase of the emulsion.
46. A food additive according to Claim 45, wherein the thickener is present in an amount of from 0.1% to 0.5%, and preferably 0.1% to 0.2% by weight of the food additive.
47. A food additive according to Claim 45 or Claim 46, wherein the thickener comprises a poly saccharide or poly saccharide derivative, preferably wherein the thickener comprises starch or modified starch, and most preferably wherein the thickener comprise modified starch.
48. A food additive accordingto any oneof Claims 29 to 47, wherein the food additive has a melting point of at least 50°C, preferably wherein the food additive has a melting point of from 60°C to 90°C, and most preferably wherein the food additive has a melting point of from 60°C to 80°C.
49. A food additive according to any one of Claims 29 to 48, wherein the melting point of the food additive is from 60°C to 80°C, and wherein the melting point of the one or more fats and/or one or more oils present in the food additive is from 15°C to 30°C when the one or more oils and/or one or more fats is not present within the food additive.
50. A food additive according to Claim 30, or any one of Claims 32 to 49, wherein the crosslinked polysaccharide comprises one or more crosslinked salts of alginic acid; a crosslinked pectin; or a combination thereof, preferably wherein the crosslinked pectin is a crosslinked low-methoxyl pectin.
51. A food product comprising a food additive according to any one of Claims 29 to 50.
52. A food product according to Claim 51, wherein the food product is a meat substitute food product such as a vegetarian sausage or vegetarian burger.
53. A food product according to Claims 51 or 52, wherein the food additive is used as a fat substitute such as an animal fat substitute, or a vegetable oil substitute.
54. Use of a food additive according to any oneof Claims 29 to 50 in a food product.
55. Use accordingto Claim 54, wherein the food additive is used as a fat substitute such as an animal fat substitute, or a vegetable oil substitute.
56. Use of a crosslinked polysaccharide to increase the melting point of one or more f ats or one or more oils, preferably wherein the crosslinked polysaccharide is as defined in Claim 50, more preferably wherein the crosslinked polysaccharide comprises calcium alginate.
57. Use according to Claim 56, wherein the one or more fats or one or more oils comprise one or more vegetable oils or fats, preferably wherein the one or more vegetable oils or f ats have a melting point of 30°C or below.
58. Use accordingto Claim 56 orClaim 57, wherein the use further comprises using the one or more fats or one or more oils in a food additive according to any one of Claims 29 to 50.
59. Use according to Claim 58, wherein the use further comprises using the food additive in a food product according to any one of Claims 51 to 53, preferably wherein the use comprises using the food additive as a fat substitute such as an animal fat substitute, or a vegetable oil substitute.
60. A process for manufacturing a food product, wherein the process comprises combining a food additive according to any one of Claims 29 to 50 with one or more edible additional components and processing said food additive and one or more edible additional components into a food product, preferably wherein the food product is a meat substitute product, and preferably wherein the food additive is used as a fat substitute such as an animal fat substitute or vegetable oil substitute.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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GB2010002.0 | 2020-06-30 | ||
GB2010002.0A GB2596553A (en) | 2020-06-30 | 2020-06-30 | Sliceable oil |
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WO2022003067A1 true WO2022003067A1 (en) | 2022-01-06 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/EP2021/068092 WO2022003067A1 (en) | 2020-06-30 | 2021-06-30 | Sliceable oil |
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GB (1) | GB2596553A (en) |
WO (1) | WO2022003067A1 (en) |
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Also Published As
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GB202010002D0 (en) | 2020-08-12 |
GB2596553A (en) | 2022-01-05 |
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